MOTO GUZZI NORGE 1200 manual

GUZum_norge1200#06_###e.book Page 1 Saturday, May 27, 2006 12:55 PM
part# MG977526
USE+MAINTENANCE BOOK
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© 2006 Moto Guzzi S.p.A.
Mandello del Lario (LECCO)
SAFETY WARNINGS
The symbols and warnings used
throughout this manual have the following
meanings:
Safety warning. This symbol
attached to the vehicle or in the
manual indicates a potential risk of
personal injury. Failure to observe the
indications preceded by this symbol
may put your safety, that of other
people and the vehicle at risk!
WARNING
First edition: May 2006
Indicates a potential hazard which may
result in serious injury or even death.
Reprint:
CAUTION
Indicates a potential hazard which may
result in minor personal injury or
damage to the vehicle.
Produced and printed by:
VALLEY FORGE DECA
Ravenna , Modena, Torino
DECA S.r.l.
Registered Main Office
Via Vincenzo Giardini, 11
48022 Lugo (RA) - Italy
Tel. +39 - 0545 216611
Fax +39 - 0545 216610
E-mail: [email protected]
www.vftis.com
On behalf of:
Moto Guzzi S.p.A.
via E. V. Parodi, 57
23826 Mandello del Lario (LECCO) - Italy
Tel. +39 - 0341 70 91 11
Fax +39 - 0341 70 92 20
www.motoguzzi.it
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NOTE
The word "NOTE" in this manual
identifies important information or
instructions.
TECHNICAL INFORMATION
The operations preceded by this
symbol must be repeated on the
opposite side of the vehicle.
Unless expressly indicated otherwise,
reassembly is a reversal of the
disassembly procedure.
The terms "right" and "left" are referred to
the rider seated on the vehicle in the
normal riding position.
WARNINGS - PRECAUTIONS GENERAL ADVICE
Before starting the engine, read this
manual thoroughly paying special attention
to section "SAFE RIDING".
Your and other people's safety largely
depends on your reflexes and agility, but
there are other key factors, such as your
knowledge of the vehicle's operation and
condition, as well as of the basic rules of
"SAFE RIDING". Becoming thoroughly
familia r with vehicle is essentia l to
mastering safe riding techniques in traffic.
NOTE
This manual must be considered
as an integral part of the vehicle and must
always accompany it, also in the event the
vehicle is resold.
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Moto Guzzi has taken care to ensure that
the information provided in this manual is
accurate and updated.
However, due to the ongoing design
improvement of Moto Guzzi products, your
vehicle's specifications may differ slightly
from those outlined in this manual. For any
clarification concerning the information
contained in this manual, do not hesitate to
contact your Moto Guzzi Authorised
Dealer.
For control and repair operations not
covered in this publication, for the
purchase of genuine Moto Guzzi spare
parts, accessories and other products, as
well as for specific advice, refer exclusively
to Moto Guzzi Authorised Dealers and
Service Centres, which guarantee prompt
and accurate service.
Thank you for choosing Moto Guzzi. Enjoy
your ride!
All rights of electronic storage,
reproduction and total or partial adaptation
with any means reserved for all Countries.
NOTE
Some countries have statutory
emission and noise control regulations in
pla c e req uiri ng th at motor veh icle s
undergo periodical inspections.
VERSION:
Italy
SGP
Singapore
UK
United
Kingdom
SLO
Slovenia
A
Austria
I
Users in these countries must:
√ contact a Moto Guzzi Authorised Dealer to
have any components affecting compliance
with such regu la tio ns re placed with
components approved for use in that
country;
√ have their vehicles inspected at the
required intervals.
Market versions are identified by the
following symbols throughout the manual:
OPT
optional
IL
Israel
P
Portugal
ROK
South Korea
SF
Finland
MAL
Malaysia
B
Belgium
RCH
Chile
D
Germany
HR
Croatia
F
France
AUS
Australia
E
Spain
USA
United States
of America
GR
Greece
BR
Brazil
NL
Holland
RSA
South Africa
CH
Switzerland
NZ
New Zealand
DK
Denmark
catalytic silencer
J
CDN
Canada
Japan
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TABLE OF CONTENTS
SAFETY WARNINGS ..................................... 2
TECHNICAL INFORMATION ......................... 2
WARNINGS - PRECAUTIONS - GENERAL
ADVICE ......................................................... 2
TABLE OF CONTENTS ......................................... 4
BASIC SAFETY RULES......................................... 6
CLOTHING ............................................................. 9
ACCESSORIES ................................................... 10
LOAD.................................................................... 10
POSITION OF KEY COMPONENTS - KEY ... 12
LOCATION OF INSTRUMENTS/CONTROLS 14
INSTRUMENTS AND INDICATORS ............. 15
INSTRUMENTS AND INDICATORS TABLE ....... 16
MULTIFUNCTION LCD DISPLAY........................ 18
LOCATION OF ACCESSORIES (if any)........ 25
ACCESSORIES (if any)................................ 26
MAIN INDEPENDENT CONTROLS .............. 27
CONTROLS ON LEFT HANDLEBAR .................. 27
CONTROLS ON RIGHT HANDLEBAR ................ 27
CONTROLS ON THE DASH PANEL ................... 28
IGNITION SWITCH .............................................. 29
STEERING LOCK ................................................ 29
PARKING LIGHTS ............................................... 30
AUXILIARY EQUIPMENT ............................ 31
UNLOCKING/LOCKING THE SEAT .................... 31
GLOVE/TOOL KIT COMPARTMENTS ................ 31
LUGGAGE ANCHOR POINTS............................. 32
WINDSCREEN ADJUSTMENT............................ 33
MAIN COMPONENTS .................................. 34
FUEL .................................................................... 34
BRAKE FLUID - RECOMMENDATIONS ............. 35
DISC BRAKES ..................................................... 36
FRONT BRAKE .................................................... 37
REAR BRAKE ...................................................... 38
TOPPING UP ....................................................... 38
ABS ...................................................................... 39
CLUTCH FLUID - RECOMMENDATIONS ........... 41
CLUTCH ............................................................... 42
TYRES ................................................................. 43
ENGINE OIL ......................................................... 45
ADJUSTING THE FRONT BRAKE LEVER AND
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THE CLUTCH LEVER .......................................... 45
CATALYTIC SILENCER ...................................... 46
EXHAUST MUFFLER/EXHAUST SILENCER...... 46
OUTER STRUCTURES ................................ 47
REMOVING THE REAR LEFT SIDE BODY
PANEL.................................................................. 47
REMOVING THE RIGHT SIDE BODY PANEL .... 47
REMOVING THE LUG ......................................... 47
REMOVING THE LEFT SIDE BODY PANEL....... 48
LIFTING THE DASH PANEL................................ 48
INSTRUCTIONS FOR USE .......................... 49
GETTING ON AND OFF THE VEHICLE .............. 49
PRE-RIDE CHECKS ............................................ 51
PRE-RIDE CHECKS CHART ............................... 52
STARTING ........................................................... 53
MOVING OFF AND RIDING................................. 55
RUNNING-IN ........................................................ 58
STOPPING ........................................................... 59
PARKING ............................................................. 59
PUTTING THE VEHICLE ON THE STAND ......... 60
SUGGESTIONS TO PREVENT THEFT............... 62
MAINTENANCE........................................... 62
SCHEDULED MAINTENANCE CHART ............... 63
IDENTIFICATION DATA ...................................... 66
JOINTS WITH SCREW CLAMPS ........................ 66
CHECKING AND TOPPING UP ENGINE OIL
LEVEL .................................................................. 67
CHANGING ENGINE OIL AND OIL FILTER ........ 68
FRONT WHEEL ................................................... 69
REAR WHEEL...................................................... 70
FRONT BRAKE CALLIPER.................................. 70
CHECKING THE CARDAN SHAFT OIL LEVEL . 71
CHECKING GEARBOX FLUID LEVEL ................ 71
REAR-VIEW MIRRORS ....................................... 72
INSPECTING THE FRONT AND REAR
SUSPENSIONS.................................................... 73
FRONT SUSPENSION......................................... 73
REAR SUSPENSION ........................................... 74
CHECKING THE BRAKE PADS FOR WEAR ...... 76
ADJUSTING THE THROTTLE CONTROL .......... 77
SPARK PLUGS .................................................... 77
CHECKING THE STAND ..................................... 79
BATTERY ............................................................. 81
LONG INACTIVITY OF THE BATTERY ............... 81
CHECKING AND CLEANING THE TERMINALS . 81
REMOVING THE BATTERY ................................ 82
CHECKING BATTERY FLUID LEVEL.................. 83
CHARGING THE BATTERY................................. 83
INSTALLING THE BATTERY ............................... 84
CHECKING THE SWITCHES............................... 84
CHANGING THE FUSES ..................................... 85
BEAM SETTING ................................................... 87
BULBS .................................................................. 88
CHANGING THE HEADLIGHT BULBS................ 89
CHANGING THE FRONT AND REAR TURN
INDICATOR BULBS ............................................. 90
CHANGING THE TAIL LIGHT BULB.................... 91
REPLACING THE NUMBER PLATE BULB ......... 91
TRANSPORT............................................... 92
DRAINING THE FUEL TANK ............................... 92
CLEANING .................................................. 93
LONG PERIODS OF INACTIVITY........................ 94
TECHNICAL DATA...................................... 96
LUBRICANT CHART ............................................ 99
AUTHORISED DEALERS AND SERVICE
CENTRES........................................................... 103
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SAFE DRIVE
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BASIC SAFETY RULES
To drive the vehicle, you must satisfy certain
legal requirements (driving licence, minimum
age limit, psychophysical fitness, insurance,
vehicle licence tax, vehicle registration,
number plate, etc.).
Begin to familiarise yourself with the
vehicle by riding in low traffic areas and/or
private ground.
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Certain prescribed medicines, alcohol,
drugs and psychotropic substances will
affect your riding, thereby increasing the
risk of an accident.
Your riding is also affected by your
physical and mental condition - do not ride
if you are feeling ill, upset, tired or sleepy.
Most road ac cidents are caused by
inexperienced riders.
NEVER lend your vehicle to a beginner
and make sure any person borrowing your
vehicle fills the legal requirements for
driving.
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Strictly observe all posted signs and
national and local road regulations.
Avoid any sudden or risky manoeuvres
that may endanger your and other people's
safety (for example: wheelies, speeding,
etc.), and adjust your riding style to road
surface conditions, visibility, etc.
Avoid obstacles that could damage the
vehicle or make you lose control of the
vehicle.
Avoid riding in the slipstream of vehicles
ahead in order to increase your speed.
WARNING
Always hold the handlebars with both
hands and keep both feet on the
footpegs (or on the rider's footboards),
in the correct riding position.
Do not stand up or stretch your limbs
while riding.
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OIL
Do not allow yourself to become distracted
by other persons or by smoking, eating,
drinking, reading etc. when riding.
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Use only the specified fuels and lubricants
indicated in the "LUBRICANT CHART" and
check o il and fuel levels at reg ular
intervals.
If the vehicle has been involved in an
accident, check the control levers, pipes
and hoses, wires, the braking system and
key components for damage.
If in doubt, have the vehicle inspected at a
Moto Guzzi Authorised Dealer and ask
them to carefully check the frame,
handlebars, suspensions, safety parts and
all devices whose inspection is best left to
a skilled mechanic.
Remember to report any malfunction to the
technicians and/or mechanics to facilitate
their work.
Never use the vehicle when the amount of
damage it has suffered makes it unsafe to
ride.
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ONLY ORIGINALS
A12
345
Never change the position, inclination or
colour of: number plate, turn indicators,
lights and horns.
Any modification made to the vehicle will
invalidate the warranty.
Making any modifications to the vehicle
and/or removing the original components
can adversely affect vehicle performance
and safety or make it illegal to ride.
Observe applicable law and all national
and local regulations concerning vehicle
equipment.
In particular, avoid any modifications apt to
enhance performance or alter the vehicle's
original specifications.
Never race with other vehicles.
Do not ride off road.
CLOTHING
Always wear and fasten your helmet
correctly before moving off. Make sure
your helmet complies with applicable
regulations, is not damaged, is the right
size and keep the visor clean.
Wear protective clothing, preferably bright
and/or reflective clothing. This will ensure
you are easily seen by other road users
and reduce the risk of an accident, besides
affording improved protection in the event
of a fall.
Wear tight-fitting clothing fastened at the
wrists and ankles; make sure no strings,
belts and ties are hanging loose; make
sure no items of clothing or other objects
can distract you or become entangled with
moving parts or with the handlebars.
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Do not ride with sharp or pointed objects in
your pockets as they might cause injury in
the event of a fall
(this includes keys, pens, glass vials, etc. n o t e t h a t t h e s a m e a p pl i e s t o y o u r
passenger).
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ACCESSORIES
The owner of the vehicle is responsible for
the choice, installation and use of any
accessory.
Any accessories installed must not cover
the horns or lights or impair their operation,
restrict suspension travel and steering
angle, impair the operation of any vehicle
controls or affect ground clearance or bank
angle in a bend.
Avoid using accessories that may hamper
access to vehicle controls, as this can slow
down your reaction in an emergency.
Large fairings and windshields may affect
the vehicle's aerodynamics and make it
unstable, especially at high speeds.
Make sure any accessories installed are
fastened securely to the vehicle and will not
affect safety during riding.
Do not install or modify any electric devices
in such a manner as to exceed vehicle
capacity, as this may lead to a power
shortage or failure causing the engine to stop
suddenly or rendering the horn and lights
inoperative.
Moto Guzzi recommends that you only use
genuine Moto Guzzi accessories.
LOAD
Be careful not to overload the vehicle with
exceeding luggage. Place your luggage as
close as possible to the centre of gravity of
the vehicle and make sure its weight is
evenly distributed across both sides of the
vehicle to keep it stable. Make sure that the
luggage is firmly secured to the vehicle,
especially before long trips.
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KG!
Avoid fixing bulky, heavy and/or dangerous
objects to the handlebars, mudguards and
forks - this could slow down the vehicle's
response in turns and would inevitably
affect handling.
Do not secure bulky bags to the vehicle
sides, as they could hit people or obstacles
when riding, resulting in loss of control.
Do not carry any luggage unless firmly
secured to the vehicle.
Do not carry any bags which protrude too
much over luggage rack or cover the lights,
horn or indicators.
Do not carry pets or children sitting on the
glove compartment or on the luggage rack.
Do not exceed the maximum load capacity
of each luggage rack.
The overloaded vehicle will become
unstable and handle poorly.
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POSITION OF KEY COMPONENTS - KEY
1
2
3
4
5
6
7
8
9
10
11
12
21
KEY
1) Headlight
2) Instrument panel
3) Left rear-view mirror
4) Fuel tank filler plug
5) Fuel tank
6) Left side body panel
7) ABS fuse carrier
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20
19
18
17
8) Battery
9) Passenger/rider seat
10) Passenger grab handle
11) Tool kit compartment
12) Rear phonic wheel
13) Left passenger footpeg
14) Seat lock
16
15
14
13
15) Rear shock absorber
16) Left rider footpeg
17) Gear shift lever
18) Centre stand
19) Side stand
20) Engine oil dipstick
21) Fairing lug (if fitted)
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1
2
3
4
5
6
7
14
18
13
12
17
8
9
19
16
KEY
1) Tail light
2) Glove compartment
3) Compartment
4) Auxiliary fuse carrier
5) Right side body panel
6) Rear brake fluid reservoir
7) Air filter
15
8) Right rear-view mirror
9) Front brake fluid reservoir
10) Front phonic wheel
11) Engine oil filter
12) Rear brake lever
13) Right rider footpeg
14) Cardan shaft
11
10
15) Right passenger footpeg
16) Single-sided swinging arm
17) Side body panel (if fitted)
18) Rear side panel (if fitted)
19) Side panniers (if fitted)
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LOCATION OF INSTRUMENTS/CONTROLS
8
12
11
10
6
9
7
2
4
1
13
LOCATION OF INSTRUMENTS/CONTROLS - KEY
1) Clutch lever
2) Instruments and indicators
3) Ignition/steering lock switch (--)
4) Front brake lever
5) Throttle grip
6) Hazard button ()
7) Engine run/kill switch (--)
8) Dimmer switch (-)
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3
5
9) Handgrips heating on/off switch (if fitted)
10) Horn button (*)
11) Turn indicator switch (6)
12) MODE switch
13) (ABS) disabling switch
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INSTRUMENTS AND INDICATORS
1
3
2
4
5
6
1
13
7
11
12
10
9
8
LOCATION OF INSTRUMENTS/CONTROLS - KEY
8) Multifunction digital display
1) Green turn indicator warning light (
)
(Clock, ambient temperature,
2) Amber ABS light ( ) (Anti-lock
Odometer, trip data, Lap timer, alarm
Braking System)
display, maintenance warning
3) Red alarm light
indicator)
4) Green neutral light ( )
9) Speedometer
5) Amber "stand down" light ( )
10) Rev counter
6) Blue high beam warning light (
)
11) Fuel level indicator
7) Amber low fuel warning light ( )
ABS
12) Red antitheft light
13) Red gear shift light
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INSTRUMENTS AND INDICATORS TABLE
Description
Function
Direction indicator LED (
Flashes when the relevant direction indicator is on and all at the same time when the emergency button is
activated
)
(Anti-lock Braking System) LED light Carries out the ABS system check routine. After the key is turned on, it stays on until speed is above 5 km/h,
then turns off. Turns on in case of faults.
(
)
Should the light come on during engine normal operation, the ABS is automatically disabled, because
this means that there is a failure in the ABS system. Should this be the case, contact a Moto Guzzi
Authorised Dealer as soon as possible.
ABS
It indicates alarms for engine oil pressure, fuel electronic injection and immobilizer.
If LED "Symbol" stays on after the engine is started or comes on during
CAUTION
normal engine operation, it means that the electronic control unit has
detected a failure; immediately contact a Moto Guzzi Authorised Dealer. If this comes on and the
icon "symbol" appears on the multifunction display, this means that the engine oil pressure in the
circuit is low. If so, stop the engine immediately and contact a Moto Guzzi Authorised Dealer.
Alarm LED ( ! )
Neutral indicator LED (
)
Turns on when gearbox is in neutral
Side stand down LED (
)
Turns on when the side stand is down.
High beam LED (
Fuel reserve light (
Comes on when the headlight high beam is on or when you flash the high beam.
)
)
Comes on when the quantity of fuel left in the tank is 4 l.
Besides the light coming on, after 2 Km, the multifunction LCD display shows the distance covered since the
fuel reserve started being used.
When the light comes on, refuel as soon as possible, see page 34 (FUEL).
Continued X
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Description
Function
Clock
Displays time in 12 or 24 hour format. Format is selected via display, see page 18 (MULTIFUNCTION LCD
DISPLAY).
Temperature
Displays ambient temperature, the value is shown in the top left corner of the display. When temperature is
close to 3° C (37 °F) the ice symbol should be displayed. Range in °C or °F is selected through the display,
see page 18 (MULTIFUNCTION LCD DISPLAY).
Multifunction
Odometer (km/mi)
LCD
display
Trip info TRIP 1 and
2
Mode
Gives total distance covered (in km or miles). Range in km or mi is selected through the display, see page 18
(MULTIFUNCTION LCD DISPLAY).
Gives data concerning Trip 1 and 2, partial distance covered is shown in the middle while at the bottom is one
of the following: Trip time, Fuel consumption, Instant fuel consumption, Maximum speed or Average speed,
see page 18 (MULTIFUNCTION LCD DISPLAY).
In this position access is given to the functions: "Lap timer", "Menu", "Battery voltage". Should the bike be
running and the speed be different from zero, it is impossible to enter the "Menu" function. See page 18
(MULTIFUNCTION LCD DISPLAY).
Speedometer
Indicates road speed.
Rev counter (rpm)
Indicates engine rpm.
When maximum rpm set is exceeded, the red gear shift light on the instrument panel will come on.
Fuel level indicator
Gives fuel level in the tank. With full tank the index points number one, as soon as the level is decreasing the
index will move down. When the light " " comes on, this means that there is less than 5 Ø 1 l of fuel in the
tank. If so, refuel as soon as possible, see page 34 (FUEL).
Antitheft LED
Indicates that option external antitheft system is available.
Gear shift indicator LED
Comes on when set rpm are exceeded. Activation threshold can be set through the display, see page 21
(GEAR SHIFT INDICATOR).
“ H A Z A R D ” E M E R G E N C Y P U S H - Turns on when pressed. It indicates that all four emergency warning lights (turn indicators) are flashing.
BUTTON
ABS switch
For disabling procedure see page 28 (CONTROLS ON THE DASH PANEL).
Heated handgrips switch (if fitted)
With engine running, press for several seconds to activate handgrips heating. Press briefly to adjust heating.
Press again for several seconds to turn heating off. See page 28 (CONTROLS ON THE DASH PANEL).
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A
1
F
B
E
D
C
MULTIFUNCTION LCD DISPLAY
SELECTOR (1)
√ Move selector (1) to the right (UP) or left
(DOWN) to scroll through the items in
the MENUs.
√ Press selector (1) to confirm selected
item.
Turn the key to " ", the display will show
the starting page with "Moto Guzzi"
wording for 2 seconds.
The display will carry out a starting check
routine and then display the configuration
set for switch (1).
Available configurations are:
√ TRIP 1
√ TRIP 2
√ MODE
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The display always shows these data:
√ CLOCK (zone A)
√ AMBIENT TEMPERATURE (zone B)
(when temperature is below 3° C (37° F),
the ice icon " " is displayed below the
value)
√ Displayed configuration (zone F) (TRIP
1, TRIP 2 or MODE).
The other areas show specific information.
TRIP 1 AND 2
In TRIP1 and 2 the data concerning trip 1
and 2 are shown.
To select TRIP 1 or TRIP 2:
u Move selector (1) to UP or DOWN
position, and hold it for at least 2
seconds, repeat this operation until
reaching TRIP configuration to be
displayed.
At the bottom of the display, in zone C, the
ODOMETER is displayed, regardless of
the selected TRIP. The active configuration
is shown in zone F, centre zone D always
shows the partial distance covered, while
zone E can show the following data:
√ TRIP TIME;
√ FUEL CONSUMPTION;
√ INSTANT FUEL CONSUMPTION;
√ MAXIMUM SPEED;
√ AVERAGE SPEED;
Data can be selected in a sequence by
briefly pressing selector (1) to position UP
or DOWN.
To reset all the trip values for the selected
TRIP
u press the selector (1) for several
seconds.
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Should the heated handgrips be fitted (if
fitted) and active, the display will show a
special icon, instead of the selected TRIP,
and the TRIP indication is given in the area
below. The icon identifies three levels of
heating.
MODE
MODE configuration features the functions
allowing the user to interact with the
system.
To enter the MODE function:
u Move selector (1) to UP or DOWN
position, and hold it for at least 2
seconds, repeat this operation until
reaching MODE configuration.
Briefly move selector (1) to position UP or
DOWN to cyclically display the following
functions:
√ LAP TIMER;
√ MENU (function disabled when vehicle is
in motion);
√ BATTERY VOLTAGE;
LAP TIMER
When the vehicle is on a track, the lap
timer allows the user to measure the lap
time and store data that can be later
retrieved.
To enter the LAP TIMER function:
u Confirm selection on CHRONO by
pressing the selector (1) for several
seconds.
The display will show the following options:
√ EXIT
√ TIMING
√ VIEW TIMES
√ DELETE TIMES;
Options can be selected in a sequence by
briefly pressing the selector (1).
u To exit this function, confirm the EXIT
option by pressing the selector (1) for
several seconds.
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Press the selector (1) for several seconds
to cancel the lap timer session. The
counter on the display is reset. Briefly
press the selector (1) to restart the
session.
To go back to LAP TIMER:
u Press the selector (1) for several
seconds.
NOTE
TIMING
To turn on the TIMING:
u confirm selection on TIMING by pressing
the selector (1) for several seconds.
The display will show the actual value and
the previous three values stored. To the
left of the value is the lap number.
To start the timing:
u Briefly press the selector (1).
If you press the selector (1) again within
the first 10 seconds from when the timer
starts recording, the lap timer will reset.
After 10 seconds, if you push it again, the
data will be stored and the next lap timer
will start recording.
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40 is the maximum number of
sessions that can be recorded, further data
can be stored only if the previous set is
deleted.
Data acquisition stops when key is turned
off. When key is turned back on, although
the display will not be set to LAP TIMER
function the data are stored in the memory,
therefore the following data acquired will
follow the previous sessions stored.
Stored data will be lost if battery is
disconnected.
VIEW TIMES
This function also displays the acquired lap
times.
To enable VIEW TIMES option:
u Confirm selection on "VIEW TIMES" by
pressing the selector (1) for several
seconds.
To scroll the pages:
u Briefly press the selector (1).
To go back to LAP TIMER:
u Press the selector (1) for several
seconds.
DELETE TIMES
This function deletes the acquired lap
times.
To delete data:
u press the selector (1) for several
seconds.
Data deletion is to be confirmed.
Once done, the display will go back to LAP
TIMER function.
GUZum_norge1200#06_###e.book Page 21 Saturday, May 27, 2006 12:55 PM
EXIT
SETTINGS
DIAGNOSIS
LANGUAGE
MENU
This function can be selected only when
vehicle is stopped. It allows the user to set
the layout for displaying the parameters of
the various configurations.
To enter the MENU function:
u With the MODE configuration displayed,
confirm selection on MENU by pressing
the selector (1) for several seconds.
The display will show the following options:
√ EXIT
√ SETTINGS
√ DIAGNOSIS (function can be accessed
only by authorised personnel)
√ LANGUAGE;
Options can be selected in a sequence by
briefly pressing the selector (1).
SETTINGS
This func tion allows you to set and
customise the layout of the parameters to
be displayed for the various configurations.
To enter the SETTINGS function:
u Confirm selection on SETTINGS by
pressing the selector (1) for several
seconds.
The display will show the following options:
√ EXIT
√ TIME SETTINGS
√ GEAR SHIFT INDICATOR
√ BACK LIGHTING
√ °C/°F
√ KM/MILES
√ 12H/24H
√ IMMOBILIZER LED
√ CHANGE THE CODE
Options can be selected in a sequence by
briefly pressing the selector (1).
TIME SETTINGS
This function allows you to set the clock.
To enter the TIME SETTINGS function:
u Confirm selection on TIME SETTINGS
by pressing the selector (1) for several
seconds.
To set the hour value:
u Briefly press the selector (1) to increase
hour value that is increased by one unit
every time the push-button is pressed.
u Press the selector (1) for several
seconds to shift to minute setting; press
it briefly to increase value, value is
increased by one unit every time the
push-button is pressed.
To store the set data and go back to
SETTINGS function:
u press the selector (1) for several
seconds.
GEAR SHIFT INDICATOR
This function allows you to set the value for
the Gear shift indicator threshold.
To enter the GEAR SHIFT INDICATOR
function:
u Confirm selection on GEAR SHIFT
INDICATOR by pressing the selector (1)
for several seconds.
The display shows "Gear shift indicator"
and the rev counter scale indicates the
threshold value currently set.
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To set the Gear shift indicator threshold:
u Briefly press the selector (1) to increase
threshold value by 100 rpm at a time. As
soon as the value reaches the maximum
limit, it is decreased by the same amount
if the selector (1) is pressed again.
To store the set threshold and go back to
SETTINGS function:
u press the selector (1) for several
seconds.
The set value is stored until it is set again.
NOTE
When the threshold is exceeded,
the red light in the rev counter flashes; take
engine rpm below threshold value and the
red light should go off.
BACK LIGHTING
This function allows the user to adjust the
lighting power of the instrument panel.
To enter the BACK LIGHTING function:
u Confirm selection on BACK LIGHTING
by pressing the selector (1) for several
seconds.
The display shows three levels for lighting
intensity:
√ LOW
√ MEAN
√ HIGH
Levels can be selected in a sequence by
briefly pressing the selector (1).
To store the set level and go back to
SETTINGS function:
u press the selector (1) for several
seconds.
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use and maintenance Norge 1200
°C/°F
This function allows you to select the unit
of measurement for ambient temperature.
To enter the °C/°F function:
u Confirm selection on °C/°F by pressing
the selector (1) for several seconds.
The display shows two units of
measurement:
√ °C
√ °F
Units of measurement can be selected in a
sequence by briefly pressing the selector
(1).
To store the selected range and go back to
SETTINGS function:
u press the selector (1) for several
seconds.
KM/MILES
This function allows you to select the unit
of measurement for speed.
To enter the "KM/MILES" function:
u Confirm selection on "KM/MILES" by
pressing the selector (1) for several
seconds.
The display shows two units of
measurement:
√ KM
√ MILES
Units of measurement can be selected in a
sequence by briefly pressing the selector
(1).
To store the set unit and go back to
SETTINGS function:
u press the selector (1) for several
seconds.
12H/24H
This function allows you to select the time
format.
To enter the 12H/24H function:
u Confirm selection on "12H/24H" by
pressing the selector (1) for several
seconds.
The display shows two formats:
√ 12H
√ 24H
The formats can be selected by briefly
pressing selector (1).
To store the chosen format and go back to
SETTINGS function:
u press the selector (1) for several
seconds.
IMMOBILIZER LED
This function allows you to enable/disable
the alarm led flashing inside the fuel level
gauge indicator.
It is used in case an external antitheft
system is connected to the vehicle.
CHANGE THE CODE
Allows the user to change his personal
code. During the procedure the user is
prompted to enter the old code.
GUZum_norge1200#06_###e.book Page 23 Saturday, May 27, 2006 12:55 PM
CODE RECOVERY
Allows the user to set a new user code
when the old one is not available. During
the procedure the user is prompted to
insert 2 of the programmed keys.
DIAGNOSIS
This function interfaces with the systems
fitted to the motorcycle to carry out
diagnosis. To enable the function, a
password is needed that is available only
to Moto Guzzi service centres.
LANGUAGE;
This function allows you to choose the
language of any message displayed.
To enter the LANGUAGE function:
u Confirm selection on LANGUAGE by
pressing the selector (1) for several
seconds.
Available languages are:
√ ITALIANO
√ ENGLISH
√ FRANCAIS
√ DEUTSCH
√ ESPAGNOL
The languages can be selected by briefly
pressing selector (1).
To store the set unit and go back to
LANGUAGE function:
u press the selector (1) for several
seconds.
BATTERY VOLTAGE
This function shows battery voltage and
does not allow the user to interact.
To enter the function:
u From
the
MODE
configuration,
repeatedly press the selector (1) until the
desired page is displayed.
SERVICE
When the vehicle is due for maintenance
(after the first 1000km - 625 mi and then
every 10000km 6250 mi) the display will
show the icon of a wrench ≈
∆ in the area
dedicated to the ice icon. Should both
icons be active, they will be displayed
alternately.
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ALARM DISPLAY
If a serious failure is detected --something
that might jeopardise the vehicle or the
rider's safety-- the display will show an icon
indicating the cause of the failure, in the
area where the odometer usually is.
Alarms are divided in two groups
depending on their priority:
√ High priority:
u Oil pressure, Errors from control unit,
Errors from instrument panel.
24
use and maintenance Norge 1200
√ Low priority:
u Direction
indicators,
Control
unit
disconnected.
If there are many alarms with the same
priority level, the relevant icons are
displayed alternately.
High priority alarms do not allow you to
display low priority ones.
KM COVERED W/FUEL RESERVE
When the fuel reserve light is steadily on,
the display indicates the km covered in this
condition. The value is displayed in area C,
where the ODOMETER usually is.
If the vehicle is using the fuel reserve when
the engine is started, kilometres covered
with fuel reserve on are displayed after 40
seconds from engine start-up, the
ODOMETER can be viewed this way as
well.
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LOCATION OF ACCESSORIES (if any)
2
3
4
5
6
7
8
1
LOCATION OF ACCESSORIES - KEY
1) lower fairing lug
2) Tom Tom satellite navigation system
3) heated handgrips
4) side body panel
5) rear side body panel
6) Plug-in socket
7) side panniers kit
8) top case
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ACCESSORIES (if any)
It is possible to install on this vehicle the
following accessories, which in some
versions are already available as standard.
NOTE The electric components only
operate when the ignition switch is in the
≈ ∆ position.
1) LOWER FAIRING LUG
Please see page 47 (REMOVING
THE LUG) for instructions on how to
remove the lower fairing lug.
2) TOM TOM SATELLITE
NAVIGATION SYSTEM
The Tom Tom satellite navigation
system uses touch-screen technology.
Please see the attached user's manual
for instructions on the use of the Tom
Tom navigation system.
26
use and maintenance Norge 1200
3) HEATED HANDGRIPS
Press the push-button for several seconds
to activate handgrips heating. Press briefly
to adjust heating. Press again for several
seconds to turn heating off. When the
engine is stopped, the handgrip heating
switches off, too; it will turn on again when
the engine is started again, and will be set
to last selected power level.
4) SIDE BODY PANEL
(foot protection)
Please see page 47 (REMOVING
THE RIGHT SIDE BODY PANEL) for
instructions on how to remove the side
body panel.
5) REAR SIDE BODY PANEL
To remove the rear side body panel,
see page 47 (REMOVING THE REAR
LEFT SIDE BODY PANEL).
6) PLUG-IN SOCKET
Inside the underseat compartment is a
12V power socket.
The power outlet can be used to power
electric items with power not above
180 W (mobile phone, inspection lamp,
etc.).
CAUTION
Using the power outlet for a long time
with engine stopped could completely
discharge the battery.
7) SIDE PANNIERS KIT
8) TOP CASE
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MAIN INDEPENDENT CONTROLS
3
1
2
4
5
CONTROLS ON LEFT HANDLEBAR
NOTE
The electric components only
operate when the ignition switch is in the
"" position.
1) HORN BUTTON ()
Press it to operate the horn.
2) DIRECTION INDICATORS SWITCH
()
Move the switch to the left, before
turning left; move it to the right before
turning right.
Push in to cancel the indicators after
turning.
3) MODE BUTTON
Move the MODE joystick to the
left/right or press it to respectively
scroll UP/DOWN and select the pages
on the multifunction display.
4) LIGHT DIMMER SWITCH (-)
In position "" parking lights,
instrument panel light and low beam
are always on.
In position "" -left- the high beam is
on.
In position "" -right- the passing light
is activated, to be used in case of
danger or emergency situations.
5) HANDGRIP
HEATING
ON/OFF
SWITCH (if fitted)
Press it to switch handgrip heating on.
7
6
CONTROLS ON RIGHT
HANDLEBAR
NOTE
The electric components only
operate when the ignition switch is in the
"" position.
6) RUN/KILL SWITCH (--)
Set switch to position and press it to
position to start the engine: the
starter motor cranks the engine. See
page 53 (STARTING) for the starting
procedure.
Set it to position to stop the engine.
WARNING
Do not set the switch to while riding.
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Re-enable the ABS as follows:
CAUTION
u Stop the vehicle and the engine setting
With the engine stopped and the switch
in position "", the battery may wear
down.
With vehicle stopped, stop the engine and
leave switch set to position "".
7) HAZARD SWITCH ()
Press it to activate all turn indicators.
This func tion can be enabled or
disabled only if ignition switch is set to
position "". Once activated, the turn
indicators stay on even if key is turned
off. To disable them, set ignition switch
to "".
the ignition switch to "
1
use and maintenance Norge 1200
≈ and
start the engine.
u With engine running, the ABS will be reenabled when speed gets above 5 km/h.
NOTE In case of failure or when ABS is
disabled, the motorcycle acts as if it is not
equipped with this system.
CONTROLS ON THE DASH PANEL
NOTE
The electric components only
operate when the ignition switch is in the
" " position.
1) ABS DISABLING SWITCH
Disable the system as follows:
u Take the ignition switch to " " and start
the engine. It is recommended to disable
the ABS while engine is running, with
vehicle stopped.
u Press and hold the SET (1) push-button
for several seconds.
After about three seconds the light on
the instrument panel will start blinking.
u Immediately release push-button (1).
u Now the ABS light on the panel will carry
on blinking slowly meaning that the ABS
is completely disabled.
28
".
u Take the ignition switch back to ≈
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Position
1
Steering lock
Function
Key removal
The steering It is possible
to remove the
is locked.
It
is
n o t key.
possible to
start
the
engine
or
switch on the
lights.
N e i t h e r t h e It is possible
e n g i n e , n o r to remove the
the lights will key.
operate.
The engine
and the lights
can
be
operated.
IGNITION SWITCH
The ignition switch (1) is mounted to the
top yoke of the steering shaft.
STEERING LOCK
NOTE
The key operates the ignition
switch/steering lock, the fuel tank lock and
the seat lock.
Never turn the key to position " "
when riding, or you will lose control of
the vehicle.
Two keys are supplied together with the
vehicle (one spare key).
OPERATION
NOTE
Store the spare key in a safe
place (other than the vehicle).
NOTE It is possible to program up to 4
keys. It is advisable to contact a Moto
Guzzi Authorised Dealer for this
procedure.
WARNING
To lock the steering:
u Turn the handlebar fully to the left.
u Turn the key to " ".
u Press the key in and turn it to ≈
position.
It
is
not
possible to
remove the
key.
T h e e n g i n e It is possible
c a n n o t b e to remove the
s t a r t e d a n d key.
the parking
lights are on
∆
NOTE
If necessary, turn on the parking
lights, see page 30 (PARKING LIGHTS).
u Remove the key.
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OPERATION
1
To turn the parking lights on:
u Lock the steering but do not remove the
key (1), see page 29 (STEERING
LOCK).
u Turn the key (1) to ≈ ∆ (PARKING)
position.
u Check that both front and rear parking
lights are on.
u Remove the key (1).
CAUTION
PARKING LIGHTS
The vehicle is equipped with front and rear
parking lights. It is always recommended to
park the vehicle in the suitable areas and in
any case in lighted locations. If this is not
possible, the parking lights are useful
whenever it is necessary to park in a dark
or poorly lit area and in any case to make
the vehicle more visible.
30
use and maintenance Norge 1200
The parking lights drain the battery. Do
not leave them on for long periods of
time to avoid the battery from wearing
down. A dead battery prevents you from
starting the vehicle.
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AUXILIARY EQUIPMENT
2
4
3
1
UNLOCKING/LOCKING THE SEAT
u Place the vehicle on the stand, see page
60 (PUTTING THE VEHICLE ON THE
STAND).
u Insert the key (1) into the seat lock.
u Turn the key (1) clockwise, lift and slide
out the seat (2) from behind.
To lock the seat (2):
u Slide the seat front end into place and
lower the rear end.
u Push down on the rear end until the lock
clicks shut.
NOTE
Before riding, make sure that the seat
(2) is properly locked.
Before lowering and locking the
seat (2), make sure that you have not left
the key in the glove/tool kit compartments.
WARNING
GLOVE/TOOL KIT
COMPARTMENTS
To gain access to the glove
compartment:
u Remove
the
seat,
see
(UNLOCKING/LOCKING THE SEAT), in
this page.
To gain access to the tool kit
compartment:
u Remove the cover (3).
u Remove the bag (4) from its seat.
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The tool kit includes:
√
√
√
√
√
√
2.5, 3, 4, 5, 6 mm bent Allen spanners (1);
8 - 10 mm double fork spanner (2);
13 - 14 mm double fork spanner (3);
19 mm fork spanner (4);
8 - 10 mm socket spanner (5);
17-21 mm socket spanner for spark plug
(6) and fork preload adjustment;
√ double-ended
cross-head/flat-blade
screwdriver (7);
√ pliers (8)
√ tool box (9).
2
3
1
4
10
5
Maximum allowed weight: 5 kg inside
the glove compartment + 5 kg inside the
tool kit compartment.
LUGGAGE ANCHOR POINTS
A small piece of luggage can be fitted on
the seat rear end;
it can be positioned using elastic bands to
be secured to the two elements (10).
Maximum allowed weight: 5 kg.
6
8
7
WARNING
Carry small luggage only and make sure
it is fastened securely.
9
32
use and maintenance Norge 1200
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1
WINDSCREEN ADJUSTMENT
Manually adjust the windscreen position as
follows:
√ support the windscreen and, working on
either side, loosen the two knobs (1).
√ set desired windscreen position.
√ support the windscreen and, working on
either side, tighten the two knobs (1).
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MAIN COMPONENTS
FUEL
WARNING
The fuel used in intern
al combustion engines is highly
flammable and can become explosive
under particular conditions.
It is important to refuel and service the
vehicle in a well-ventilated area, with
the engine off.
Do not smoke while refuelling or near
fuel vapours, in any case avoid contact
with naked flames, sparks and any
other heat source or source of ignition
to prevent fires or explosion.
Avoid spilling fuel, as it may ignite
when in contact with hot engine parts.
In the event of accidental spillage,
make sure that the area has completely
dried before starting the engine.
Never fill the tank to the rim, as fuel
expands from heat and when left under
direct sunlight.
Tighten the filler plug securely after
refuelling. Avoid contact with skin, do
not inhale fuel vapours; do not swallow
fuel or transfer it between different
receptacles using a hose.
DO NOT RELEASE FUEL IN THE
ENVIRONMENT.
KEEP AWAY FROM CHILDREN.
34
use and maintenance Norge 1200
Use only premium grade unleaded petrol
with 95 RON and 85 MON octane rating
minimum.
To refuel, proceed as follows:
u Raise the flap (1).
u Insert the key (2) into the tank plug lock
(3).
u Turn the key clockwise, pull and open
the fuel flap.
FUEL TANK CAPACITY
(reserve included): 23 b
TANK RESERVE: 4 b
3
2
1
After refuelling:
CAUTION
Do not add any additives or other
substances to the fuel.
If you use a funnel or other tools, make
sure that they are perfectly clean.
WARNING
Do not fill the tank up to the rim. Fuel
level must always remain below the
lower edge of the filler neck (see figure).
u Refuel.
NOTE
The plug can only be closed
when the key (2) is inserted.
u With the key (2) inserted, press the plug
and tighten.
WARNING
Make sure the plug is firmly closed.
u Remove the key (2).
u Close the flap (1).
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BRAKE FLUID - recommendations
NOTE This vehicle is equipped with
front and rear disc brakes operated by
independent hydraulic circuits.
The following information applies to both
braking systems.
WARNING
Sudden changes in brake lever play or a
spongy feel of the lever may indicate
problems with the hydraulic system.
Please contact a Moto Guzzi
Authorised Dealer in case you have any
doubts on the operation of the braking
system and in case you are not able to
carry out the normal checks.
WARNING
Ensure that the brake discs have not
become contaminated with oil or
grease, especially after maintenance or
inspections.
Check that the brake hoses are not
twisted or worn.
Prevent water or dust from accidentally
getting into the circuit.
Wear latex gloves when servicing the
hydraulic circuit.
Brake fluid can cause severe irritation
in the event of contact with eyes or skin.
WARNING
In the event of accidental contact, flush
affected area thoroughly. If fluid has
been spilled in the eyes, seek the
assistance of an ophthalmologist or a
doctor.
DO NOT RELEASE INTO THE
ENVIRONMENT.
KEEP AWAY FROM CHILDREN.
CAUTION
When handling brake fluid, take care
not to spill it on plastic or painted parts,
or they will damage.
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DISC BRAKES
WARNING
The brakes are key safety components
and must be kept in perfect working
order; check them before each ride.
A dirty disc will soil the pads, leading to
loss of braking efficiency.
Dirty pads must be replaced, while dirty
discs must be cleaned with a highquality degreaser.
Have brake fluid changed every two
years by a Moto Guzzi Authorised
Dealer.
Use the brake fluid recommended in the
lubricants table, see page 99
(LUBRICANT CHART).
36
use and maintenance Norge 1200
NOTE This vehicle is equipped with
front and rear disc brakes operated by
independent hydraulic circuits.
The front brake is a twin-disc brake (one
disc on either side of the wheel).
The rear brake uses a single disc (fitted to
the right side of the wheel).
The following information applies to both
braking systems.
Brake fluid level decreases as the brake
pads wear down.
The front brake reservoir is located on the
right handlebar, close to the front brake
lever fitting.
The rear brake reservoir is located on the
vehicle right side, close to the rear brake
control lever.
NOTE
Halve maintenance intervals if
you are riding in rainy or dusty conditions,
on rough road surfaces or when the vehicle
is used in competitions.
Check the brake discs for wear after the
first 1000 km (625 mi) and then every 2000
km (1250 mi).
Before leaving, check brake fluid level in
the reservoirs, see page 37 (FRONT
BRAKE), page 38 (REAR BRAKE), and
brake pad wear, see page 76 (CHECKING
THE BRAKE PADS FOR WEAR).
Have the brake fluid changed every 20000
km (12500 mi) or every two years by a
Moto Guzzi Authorised Dealer.
WARNING
Do not use the vehicle if the braking
system is leaking fluid.
GUZum_norge1200#06_###e.book Page 37 Saturday, May 27, 2006 12:55 PM
1
3
4
u Top up reservoir (2) with recommended
TOPPING UP
Carefully read page 35 (BRAKE FLUID recommendations).
CAUTION
5
Brake fluid may spill out. Do not operate
the front brake lever if the screws (1)
have been loosened or, most important,
with the brake fluid reservoir plug
removed.
2
u Unscrew the two screws (1) of the brake
FRONT BRAKE
CHECK
u Place the vehicle on the stand, see page
60 (PUTTING THE VEHICLE ON THE
STAND).
u Turn the handlebar fully to the right.
u Make sure that the fluid level exceeds
the "MIN" mark.
MIN= minimum level
MAX= maximum level
If the fluid is below the "MIN" mark:
CAUTION
Brake fluid level decreases as the brake
pads wear down.
u Check brake pad wear, see page 76
(CHECKING THE BRAKE PADS FOR
WEAR) and disc wear.
If the pads and/or the disc do not need
replacing, top up fluid level.
fluid reservoir (2) using a cross-head
screwdriver.
WARNING
Avoid prolonged exposure of brake
fluid to air.
Brake fluid is hygroscopic and will
absorb moisture from the air.
Keep the brake fluid reservoir open
JUST LONG ENOUGH to top up level.
u Lift and remove the cover (3) with
screws (1) and protection (4).
u Remove the gasket (5).
brake fluid, see page 99 (LUBRICANT
CHART), until reaching correct level that
is in-between the marks ≈MIN∆ and
≈MAX∆.
CAUTION
Do not exceed the "MAX" level mark.
T o p u p t o " M AX " l e v e l o n l y af t e r
changing the brake pads.
If topped up to "MAX" level with worn
pads, brake fluid will spill out when you
change the pads at a later time.
Check the brake for proper operation.
If brake lever travel is too long or in the
event of loss of braking, contact a Moto
Guzzi Authorised Dealer, as the system
may need bleeding.
CAUTION
Do not rock the vehicle from side to
side when topping up, or brake fluid
may spill out.
Do not add any additives or other
products to the fluid.
If you use a funnel or other tools, make
sure that they are perfectly clean.
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CAUTION
2
Brake fluid level decreases as the brake
pads wear down.
2
u Check brake pad wear, see page 76
3
(CHECKING THE BRAKE PADS FOR
WEAR) and disc wear.
If the pads and/or the disc do not need
replacing, top up fluid level.
1
1
REAR BRAKE
CHECK
u Remove the right side body panel, if
fitted, see page 47 (REMOVING THE
RIGHT SIDE BODY PANEL).
u Keep the vehicle upright, so as to keep
the fluid in the reservoir (1) level with the
plug (2).
u Make sure that the fluid level exceeds
the "MIN" mark.
MIN= minimum level
MAX= maximum level
If the fluid is below the "MIN" mark:
38
use and maintenance Norge 1200
TOPPING UP
Carefully read page 35 (BRAKE FLUID recommendations).
CAUTION
Brake fluid may spill out. Do not operate
the rear brake lever if the brake fluid
reservoir plug has been loosened or
removed.
WARNING
Avoid prolonged exposure of brake
fluid to air.
Brake fluid is hygroscopic and will
absorb moisture from the air.
Keep the brake fluid reservoir open
JUST LONG ENOUGH to top up level.
u Unscrew and remove the plug (2).
GUZum_norge1200#06_###e.book Page 39 Saturday, May 27, 2006 12:55 PM
CAUTION
Make sure the fluid in the reservoir is
level with the reservoir rim (horizontal)
to avoid spilling fluid when topping up.
Do not add any additives or other
products to the fluid.
If you use a funnel or other tools, make
sure that they are perfectly clean.
u Remove the gasket (3).
u Top up reservoir (1) with recommended
brake fluid, see page 99 (LUBRICANT
CHART), until reaching correct level that
is in-between the marks ≈MIN∆ and
≈MAX∆.
CAUTION
T o p u p t o " M AX " l e v e l o n l y af t e r
changing the brake pads. If topped up
to "MAX" level with worn pads, brake
fluid will spill out when you change the
pads at a later time.
Check the brake for proper operation.
If brake lever travel is too long or in the
event of loss of braking, contact a Moto
Guzzi Authorised Dealer, as the system
may need bleeding.
1
2
ABS
ABS is a device preventing wheel locking
in case of emergency braking, thus
increasing vehicle stability under braking if
compared to a standard braking system.
When brake is operated, the tyre might
lock and lose grip and this makes the
vehicle difficult to handle.
A position sensor ≈picks up∆ from the
phonic wheel (fixed to the vehicle wheel)
the wheel status thus detecting its possible
lockup.
The signal is managed by a control unit
that adjusts the pressure inside the braking
system depending on that signal.
NOTE
When the ABS triggers, the rider
can feel a vibration in the brake lever.
WARNING
The ABS system does not prevent
skidding in a curve. Emergency braking
with the vehicle tilted, handlebar turned,
bumpy road surface, or in poor grip
conditions creates a condition of
instability quite hard to handle. It is
therefore recommended to drive carefully
and wisely and brake gradually. Do not be
careless and rely on the system only.
Braking in a curve is governed by special
physical rules that the ABS can not
eliminate.
When engine is started, light (1) stays on
until vehicle reaches a speed above 5 km/h.
If the lights stays on permanent, a
malfunction was detected and ABS is
disabled.
In this case it is advisable to contact a Moto
Guzzi Authorised Dealer.
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Running with ABS active
Warning light (1) stays off.
Should a failure occur, the light comes on
permanent indicating the fault. The ABS is
automatically disabled.
In this case it is advisable to contact a
Moto Guzzi Authorised Dealer.
Running with ABS not active
Light (1) flashes, the system was disabled
on purpose (not by accident).
Disabling the ABS
It is possible to disable the ABS via switch
(2), see page 28 (CONTROLS ON THE
DASH PANEL).
WARNING
This vehicle features a two-channel
ABS, i.e., the system works both on the
front and the rear wheel.
It is important to always check that the
phonic wheel is clean and periodically
check that the sensor gap is the same
over all 360 degrees.
In case of removal and refitting of the
front wheel, it is equally important to
ensure that the gap between phonic
wheel and sensor complies with
specifications. Have the checks and
adjustments performed by a Moto
Guzzi Authorised workshop.
WARNING
With the ABS system, brake pad quality
is important; do not use non-approved
friction materials or braking efficiency
would be impaired and the vehicle
would not be safe.
40
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CAUTION
Make sure the clutch hose is not twisted
or worn.
Prevent water or dust from accidentally
getting into the circuit.
Wear latex gloves when servicing the
hydraulic circuit.
Clutch fluid is an irritant. Avoid contact
with eyes or skin.
CLUTCH FLUID recommendations
NOTE This vehicle is fitted with a
hydraulically-controlled clutch.
CAUTION
Any sudden changes in play or
hardness in the clutch lever are warning
signs of problems with the hydraulic
circuit.
Please contact a Moto Guzzi
Authorised Dealer in case you have any
doubts on the operation of the system
and in case you are not able to carry out
the normal checks.
In the event of accidental contact, flush
affected area thoroughly. Obtain
medical attention or, if fluid has been
spilled in the eyes, seek the assistance
of an ophthalmologist.
DO NOT RELEASE
ENVIRONMENT.
INTO
THE
KEEP AWAY FROM CHILDREN.
When handling clutch fluid, take care
not to spill it onto plastic or paintfinished parts or they will damage.
Have clutch fluid changed every two
years by a Moto Guzzi Authorised
Dealer.
Use the fluid recommended in the
lubricants table, see page 99
(LUBRICANT CHART).
The clutch reservoir is located on the left
handlebar, close to the clutch lever fitting.
NOTE
Halve maintenance intervals if
you are riding in rainy or dusty conditions,
on rough road surfaces or when the vehicle
is used in competitions.
Before leaving, check the fluid level in the
reservoir, see page 42 (CLUTCH), have it
changed every two years by a Moto Guzzi
Authorised Dealer.
WARNING
Do not ride if the clutch hydraulic circuit
is leaking.
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CLUTCH
2
NOTE Halve maintenance intervals if
you are riding in rainy or dusty conditions,
on rough road surfaces or when the vehicle
is used in competitions.
1
Every 10000 km (6250 mi) have the clutch
inspected by a Moto Guzzi Authorised
Dealer.
CHECK
u Place the vehicle on the stand, see page
60 (PUTTING THE VEHICLE ON THE
STAND).
u Turn the handlebar partially to the right,
so that the fluid inside the clutch
reservoir is parallel to the reservoir edge
(1) (see figure).
u Make sure that the fluid level exceeds
the "MIN" mark.
u MIN= minimum level
u Top up if the fluid does not reach at least
the ≈MIN∆ mark.
TOPPING UP
Carefully read page 41 (CLUTCH FLUID
- recommendations).
CAUTION
Danger: clutch fluid could leak out.
Never operate the clutch lever when the
reservoir plug is loose or has been
removed.
WARNING
Avoid long exposure of clutch fluid to
air.
Clutch fluid is hygroscopic and will
absorb moisture from the air.
Keep the clutch fluid reservoir open
JUST LONG ENOUGH to top up level.
CAUTION
Place a cloth under the clutch reservoir
to protect it from any fluid spillage.
u Unscrew the two screws (2) of the clutch
fluid reservoir (1) using a small crosshead screwdriver.
42
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TYRES
This vehicle is equipped with tubeless
tyres.
2
3
NOTE
Halve maintenance intervals if
you are riding in rainy or dusty conditions,
on rough road surfaces or when the vehicle
is used in competitions.
4
1
WARNING
5
CAUTION
Do not rock the motorcycle from side to
side when topping up or clutch fluid will
spill out.
Do not add any additives or other
products to the fluid.
If you use a funnel or other tools, make
sure that they are perfectly clean.
u Raise and remove the plug (3) together
with the screws (2).
u Remove the gasket (4).
NOTE
As a reference to obtain ≈MAX∆
level, top up until fluid completely covers
sight glass (5), keep the clutch reservoir
upright.
CAUTION
Do not exceed the "MAX" level mark.
u Fit back the gasket (4) in its seat
correctly.
u Refit the cover (3).
u Fit and tighten the screws (2).
WARNING
Check the clutch for proper operation.
If clutch lever free travel is too long or in
the event of clutch inefficiency, contact
a Moto Guzzi Authorised Dealer, as the
system may need bleeding.
Check the inflation pressure at ambient
temperature every two weeks.
Every 1000 km (625 mi) check tires for
wear and check their inflating pressure at
ambient temperature, see page 96
(TECHNICAL DATA).
Measuring pressure on hot tyres will lead
to inaccurate measurement.
It is especially important to measure tyre
pressure before and after a long trip.
Over-inflated tyres will not absorb bumps
when riding on rough road surfaces and
resulting vibration is transferred through
the handlebar, giving a hard ride and
reducing tyre grip especially during
cornering.
Conversely, under-inflation will put more
stress on the sidewalls (1) and the tyre
may slip on the rim or even come off the
rim, leading to loss of control.
u Top up reservoir (1) using recommended
clutch fluid, see page 99 (LUBRICANT
CHART), until reaching the correct level.
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Have a tyre changed when worn or
punctured, if the puncture in the tread is
larger than 5 mm.
Have the wheels balanced after each tyre
repair.
WARNING
2
The tyres could come off the rims under
hard braking.
Finally, the vehicle could skid during
cornering.
WARNING
Inspect tyre surface condition and check
for wear, as worn tyres lead to poor road
holding and handling.
Some of the tyres approved for this
vehicle are equipped with wear
indicators.
There are several kinds of wear
indicators. For more information on how
to check the tyres for wear, contact your
Dealer.
Visually inspect the tyres for wear and
have them changed if worn.
44
use and maintenance Norge 1200
Spare tyres should be of the
recommended type and model, see
page 96 (TECHNICAL DATA); using
different tyres then the specified ones
negatively affects vehicle handling.
Do not install tube tyres on tubeless
tyre rims or vice versa.
Make sure that caps are in place on the
valves (2), or the tyres may deflate
suddenly.
Tyre replacement and repair, and wheel
servicing and balancing are delicate
operations that should be carried out
using adequate tools and are best left to
experienced mechanics.
For this reason, it is advisable to have
these operations carried out by a Moto
Guzzi Authorised Dealer or by a
qualified tyre repairer.
If the tyres are new, they may still be
covered with a slippery film: drive
carefully for the first few miles. Never
apply non-specific products to the
tyres. Old tyres, even if not completely
worn down, may become hard and
provide poor grip.
If so, have them replaced.
MINIMUM TREAD DEPTH (3):
front and rear 2 mm ( USA 3 mm), anyway
not less than required by the regulations in
force in the country where the vehicle is
used.
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ENGINE OIL
3
1
WARNING
1
Prolonged or repeated contact with
engine oil may cause severe skin
damage.
2
3
4
Wash your hands carefully after
handling engine oil.
KEEP AWAY FROM CHILDREN.
2
DO NOT DISPOSE OF OIL IN TH E
ENVIRONMENT
Dispose of engine oil - stored in a
sealed container - through the nearest
waste oil reclamation firm or through
the supplier.
Wear latex gloves during servicing.
CAUTION
If the alarm light and the engine oil
pressure icon “
” on the LCD come
on during engine normal operation, it
means that the engine oil pressure in the
circuit is low.
If so, check engine oil level, see page 67
(CHECKING AND TOPPING UP ENGINE
OIL LEVEL), should it be incorrect,
immediately stop the engine and contact
a Moto Guzzi Authorised dealer.
CAUTION
Proceed with care.
Do not spill the oil!
Take care not to smear any component,
the area in which you are working and
the surrounding area. Carefully remove
any trace of oil.
In case of leakage or malfunction,
contact a Moto Guzzi Authorised
Dealer.
Periodically check the engine oil level, see
page 67 (CHECKING AND TOPPING UP
ENGINE OIL LEVEL).
To change engine oil, see page 63
(SCHEDULED MAINTENANCE CHART)
and page 68 (CHANGING ENGINE OIL
AND OIL FILTER).
ADJUSTING THE FRONT BRAKE
LEVER AND THE CLUTCH LEVER
The grab distance of the lever (1) [distance
from the grip (2)] can be adjusted by
rotating the adjuster (3).
Positions ≈1∆ and ≈4∆ correspond to an
approximate lever-handgrip distance
respectively of 105 and 85 mm.
Positions ≈2∆ and ≈3∆ correspond to
intermediate distances.
u H Push the lever (1) forward and turn dial
(3) until the required number matches
the arrow.
NOTE
Use high quality oil, see page 99
(LUBRICANT CHART).
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CAUTION
Use unleaded fuel only. Lead will
damage the catalytic converter.
EXHAUST MUFFLER/EXHAUST
SILENCER
WARNING
Tampering with the noise control
system is prohibited.
CATALYTIC SILENCER
WARNING
Do not park the vehicle close to dried
brushwood or in places where children
are likely to come in contact with it,
because the catalytic muffler reaches
very high operating temperature. Pay
utmost attention and avoid any contact
until it has cooled down.
This vehicle fits a silencer with "platinumpalladium-rhodium" three-way metal
catalytic converter.
This device provides for the oxidation of
the CO (carbon monoxide) and of the HC
(unburned hydrocarbons) contained in the
exhaust gases, changing them into carbon
dioxide and steam, respectively.
46
use and maintenance Norge 1200
Owners are warned that the law may
prohibit:
√ The removal or rendering inoperative by
any person, other than for purposes of
maintenance, repair or replacement, of
any device or element of design
incorporated into any new vehicle - for
the purpose of noise control - prior to its
sale or delivery to the end purchaser or
while it is in use;
√ The use of the vehicle after such device
or element of design has been removed
or rendered inoperative by any person.
Check the exhaust muffler/silencer and the
silencer pipes; make sure that they show
no traces of rust or holes and that the
exhaust system is operating properly.
If the exhaust system becomes noisy,
immediately contact your Moto Guzzi
Authorised Dealer.
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OUTER STRUCTURES
1
5
4
2
7
3
REMOVING THE REAR LEFT SIDE
BODY PANEL
(if fitted)
u Remove the seat, see page
31
(UNLOCKING/LOCKING THE SEAT).
u Remove the left side pannier.
u Loosen and remove the screw (1) and
collect washer.
u Release left side body panel (2) from its
fasteners by moving it up and outward.
u Loosen and remove the screw (3) and
collect washer.
u Loosen and remove the screw (4) and
collect T-shaped bushing.
u Remove the rear left side body panel.
6
REMOVING THE RIGHT SIDE BODY
PANEL
(if fitted)
u Loosen and remove the three screws
(6).
u Remove the right side body panel.
8
REMOVING THE LUG
(if fitted)
u Remove the right side panel, see on the
side (REMOVING THE RIGHT SIDE
BODY PANEL).
u Working on the right side, loosen and
remove the screw (7) and collect Tshaped bushing.
u Working on either side, loosen and
remove the screw (8) and collect Tshaped bushing.
u Working on the left side, loosen and
remove the screw opposite to screw (7).
u Remove the lug.
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14
13
13
10
11
REMOVING THE LEFT SIDE BODY
PANEL
(if fitted)
u Remove the lug, see page
47
(REMOVING THE LUG).
u Loosen and remove the two screws (10).
u Loosen and remove the screw (11) and
collect T-shaped bushing, two rubber
blocks and washer.
u Remove the left side body panel.
48
use and maintenance Norge 1200
12
12
LIFTING THE DASH PANEL
u Working on either side, loosen and
remove the four screws (12) and the four
screws (13).
u Slide down the dash panel, and slide it
off the top retainers (14).
CAUTION
Proceed carefully to avoid damaging
the top retainer tabs.
u Move dash panel up to take it off the
front retainers.
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INSTRUCTIONS FOR USE
GETTING ON AND OFF THE
VEHICLE
Follow the instructions below closely in
order to avoid injury to persons, damage to
property and to the vehicle in the event the
rider or passenger falls off the vehicle
and/or the vehicle falls or overturns.
WARNING
Risk of falling and overturning.
Proceed with care.
When getting on and off the vehicle, make
sure nothing is restricting your movements;
you should not be holding any objects in
your hands, such as helmet, gloves or
glasses.
Always get on and off the vehicle from the
left side and with the side stand down.
CAUTION
Do not apply the load of your weight or
of the passenger’s weight onto the side
stand.
The stand has been designed to support
the weight of the vehicle and a minimal
load, without the added weight of rider
and/or passenger.
The purpose of the side stand is to prevent
the vehicle from falling or overturning while
rider and passenger get on the vehicle and
the stand should not be used to support the
weight of rider and passenger.
While getting on and off, the vehicle may
become unstable due to its weight, and the
vehicle may fall or overturn.
NOTE
The rider must get on the vehicle
first and get off last to ensure he/she has
control and balance of the vehicle while the
passenger is mounting or dismounting.
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Swing your right leg over the seat in a
controlled movement so as not to hit the
tail section or luggage at the rear and avoid
resulting imbalance.
GETTING ON THE VEHICLE
u Grasp the handlebar correctly and get
on the vehicle without resting your
weight on the side stand.
NOTE
When getting on and off the vehicle, the
passenger must move carefully to avoid
causing imbalance.
NOTE
The rider must instruct the
passenger on how to safely get on and off
the vehicle.
The vehicle is equipped with passenger
footpegs to make mounting and
dismounting easier. The passenger must
always use the left footpeg to get on and
off the vehicle.
Never get off or attempt to get off the
vehicle by jumping or stretch your leg to
put your foot on the ground to dismount.
These are incorrect procedures that will
affect the stability and balance of the
vehicle.
NOTE
Any bags or objects strapped to
the rear of the vehicle can represent an
obstacle while getting on and off.
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use and maintenance Norge 1200
If you can not reach the ground
with both feet when sitting astride the
vehicle, place your right foot on the ground
(if you lose balance, the side stand will
prevent a fall on the left side) and be ready
to put your left foot to the ground to help
keep your balance.
u Place both feet on the ground, straighten
the vehicle and make sure to balance it
fully.
NOTE
The rider must not fold out or
attempt to fold out the passenger footpeg
while seated astride the vehicle, because
this might compromise the stability and
balance of the vehicle.
u Ask your passenger to fold out both
passenger footpegs.
u Instruct the passenger on how to safely
get on the vehicle.
u Pull the side stand fully up using your left
foot.
GETTING OFF THE VEHICLE
u Select an appropriate location
parking, see page 59 (PARKING).
u Stop the vehicle, see page
(STOPPING).
WARNING
Make sure the ground is firm and level
and free from obstacles.
u With the left shoe heel, extend the side
stand completely.
NOTE
If you can not reach the ground
with both feet when sitting astride the
vehicle, place your right foot on the ground
(if you lose balance, the side stand will
prevent a fall on the left side) and be ready
to put your left foot to the ground to help
keep your balance.
u Place both feet on the ground and
balance the vehicle keeping it upright.
u Instruct the passenger on how to safely
get off the vehicle.
WARNING
Risk of falling and overturning.
Make sure that the passenger has
dismounted.
Do not rest your weight on the side
stand.
u Lean the vehicle to the side until the
stand is resting on the ground.
u Keep your hands firmly on the handlebar
and get off the vehicle.
u Turn the handlebar fully to the left.
u Fold up the passenger footpegs.
CAUTION
for
59
Make sure that the vehicle is stable.
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1
PRE-RIDE CHECKS
WARNING
Before starting, always perform vehicle
pre-ride checks, to ensure safe
operation, see page 52 (PRE-RIDE
CHECKS CHART).
Failure to perform these checks may
lead to severe personal injury or vehicle
damage.
Do not hesitate to contact your Moto Guzzi
Authorised Dealer if you need clarifications
about the operation of vehicle controls or if
you suspect or have identified a
malfunction.
A quick pre-ride check takes just a few
minutes and greatly improves your safety.
NOTE
This vehicle is equipped with an
electronic engine control unit capable of
detecting abnormal operation in real time
and storing faults.
Any time the ignition switch is set to ≈
∆,
the alarm LED ≈ ! ∆ (1) on the instrument
panel comes on for three seconds.
CAUTION
If the alarm LED “ ! ” (1) and the
“ ! SERVICE” diagnosis icon come on
during engine normal operation, it
means that the control unit has
detected a failure. In most cases, the
engine will keep running, although
giving less performance. Immediately
contact a Moto Guzzi Authorised
Dealer.
CAUTION
After the first 1000 km (625 mi) and
every 10000 km (6250 mi) thereafter, the
right display will show icon "
".
I n t h i s c a se , h a ve a M o t o G u z z i
Authorised Dealer perform all service
operations as indicated in the
scheduled maintenance chart, see page
63 (SCHEDULED MAINTENANCE
CHART).
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PRE-RIDE CHECKS CHART
Part
Check
page
Front and rear disc brakes
Check for proper operation, check lever free play, fluid level and check for leaks.
Check the pads for wear.
If necessary, top up the fluid reservoirs.
Throttle
Check for smooth operation; throttle should snap fully open and closed at all positions of the steering.
Adjust and/or lubricate as required.
Engine oil
Check and/or top up as required.
Wheels / tyres
Check tyre surface, inflation pressure. Check for wear or damage.
Remove any objects trapped in the tread.
Brake levers
Make sure that they work smoothly.
Lubricate the joints if necessary (rear brake control).
-
Clutch
Check clutch operation, free travel of control lever
(free play with a cold engine must be less than 1 mm).
The clutch must not jerk and/or slip when operated.
-
Steering
Steering should rotate smoothly and evenly. There should be no play or looseness.
-
Side stand
Centre stand
Check its operation. No friction during up and down movement, springs must ensure full retraction.
Lubricate joints and connections, if necessary.
Check stand switch for proper operation.
Fastening elements
Make sure that the fastening elements are not loose. Adjust or tighten as required.
Fuel tank
Check fuel level and top up, if necessary.
Check the circuit for leaks.
Make sure the filler plug is tightened securely.
Engine stop switch (
-
)
Make sure that it operates correctly.
Lights, warning lights, horn, Check the proper operation of the acoustic and visual devices. Change the bulbs or repair if faulty.
rear brake light switches and
electrical devices
Transmission fluid
Phonic wheels
52
use and maintenance Norge 1200
Check. If level needs topping up, contact a Moto Guzzi Authorised Dealer.
Ensure that the phonic wheels are perfectly clean
35, 36, 37, 38,
76
77
45, 67
43
79, 84
34
27
89, 90
71
39 (ABS)
GUZum_norge1200#06_###e.book Page 53 Saturday, May 27, 2006 12:55 PM
u Make sure that the dimmer switch (1) is
1
in position "
".
u Set the engine stop switch (2) to position
"
".
u Turn the key (4) and set the ignition
switch to position "
3
2
4
5
Do not start the engine in an enclosed
space or poorly ventilated area.
STARTING
WARNING
This is a high-performance vehicle. We
recommend that you become familiar
with it gradually using the greatest care.
Do not store any objects on the inside
of the headlight fairing (between the
handlebar and the instrument panel) as
this could impair handlebar movement
or hide the instrument panel from your
vision.
NOTE
Before starting the engine,
carefully read section "Safe Riding", see
page 5 (SAFE RIDING).
Failure to observe this warning may
lead to loss of consciousness or even
death by asphyxia.
NOTE
With the side stand down, the
engine can be started only if the gear is in
neutral; if you attempt to engage a gear
with the stand down, the engine will stop.
With the side stand up, you can start the
engine in neutral or with a gear engaged
and the clutch lever pulled in.
u Sit astride the vehicle, see page 49
(GETTING ON AND OFF THE
VEHICLE).
u Make sure the stand is fully up.
".
The following occurs:
√ the parking lights come on;
√ all warning lights on the instrument panel
come on;
√ the LCD will show "Moto Guzzi" wording
for 2 seconds;
√ the speed indicator and fuel gauge
indexes reach end of scale, rpm index
moves to max. set value;
√ as soon as the first check routine is over,
the warning lights go off, the instruments
indicate the current value and the LCD
displays the configuration set on the
selector;
√ the fuel pump puts the feed circuit under
pressure and hums for approximately
three seconds.
CAUTION
If the low fuel warning light " " (5) on
the instrument panel comes on, it
means that there are 4 litres of fuel left
in the tank. Refuel as soon as possible,
see page 34 (FUEL).
WARNING
Exhaust gases contain carbon
monoxide, which is extremely toxic if
inhaled.
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CAUTION
If the alarm light “ ! ” and the engine oil
pressure icon “
” are still on, or come
on during engine normal operation, it
means that the oil pressure in the
circuit is low.
u Keep at least one brake operated and do
6
7
not accelerate until you are ready to
move off.
CAUTION
u Completely pull the front brake lever.
u Completely pull the clutch lever (6) and
set the gear shift lever (7) to neutral
[green LED ≈ ∆ on].
NOTE Hold the clutch lever (6)
completely pulled until the engine starts.
NOTE In case of low ambient
temperature (close to or lower than 0 °C √
32 °F), see page 54 (STARTING THE
ENGINE FROM COLD).
u Press the starter button ≈
∆ (3), do not
accelerate, and immediately release it,
the control unit will manage the starting
procedure on its own.
√ The low beam comes on.
54
use and maintenance Norge 1200
Never move off abruptly with a cold
engine.
To reduce emissions and fuel
consumption, ride slowly until covering
several miles to warm the engine up to
operating temperature.
CAUTION
If the alarm LED “ ! ” and the
“ ! SERVICE” diagnosis icon come on
during engine normal operation, it
means that the control unit has
detected a failure. In most cases, the
engine will keep running, although
giving less performance. Immediately
contact a Moto Guzzi Authorised
Dealer.
STARTING THE ENGINE FROM COLD
The vehicle is fitted with an automatic cold
start device and does not require any
precaution for cold starting.
In case of low ambient temperature (close
to or lower than 0 °C / 32 °F), the automatic
cold start switches on and increases the
r p m un t i l r ea c hi n g o p t i m u m e n g in e
temperature and switches off
automatically.
CAUTION
The automatic cold start can not be
manually operated.
GUZum_norge1200#06_###e.book Page 55 Saturday, May 27, 2006 12:55 PM
1
2
3
MOVING OFF AND RIDING
WARNING
This is a high-performance vehicle. We
recommend that you become familiar
with it gradually using the greatest care.
Do not store any objects between the
handlebar and the instrument panel,
this could impair handlebar movement
or hide the instrument panel from your
vision.
NOTE Before moving off, carefully read
section "Safe Riding", see page 5 (SAFE
RIDING).
CAUTION
If the low fuel warning light " " (1) on
the instrument panel comes on when
riding, it means that there are 4 litres of
fuel left in the tank.
Refuel as soon as possible, see page 34
(FUEL).
WARNING
If you are riding solo, make sure the
passenger footpegs are folded up
before moving off.
While riding, keep your hands on the
handlebar and your feet on the
footpegs.
NEVER RIDE IN ANY POSITION OTHER
THAN THE RECOMMENDED RIDING
POSITION.
4
WARNING
If you are riding with a passenger, give
your passenger proper instructions to
avoid problems when manoeuvring.
Before moving off, make sure the stand
is fully up.
To move off:
u Start the engine, see page 53
(STARTING).
u Adjust the rear-view mirrors.
u With the throttle twistgrip (2) released
(Pos. A), let engine idle and pull the
clutch lever (3) fully in.
u Push down the gear shift lever (4) to
engage the first gear.
u Release the brake lever (you had pulled
it when you started the engine).
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CAUTION
2
5
3
4
If the alarm LED “ ! ” (5) and the engine
oil pressure icon “
” (5) come on
during engine normal operation, it
means that the engine oil pressure in
the circuit is low.
In this instance, immediately stop the
engine and contact a Moto Guzzi
Authorised dealer.
Change to a lower gear (downshift):
u When riding downhill or when braking,
CAUTION
WARNING
On moving off, release the clutch lever
gradually, otherwise the engine may
stall or the vehicle may jerk forwards.
Do not exceed recommended rpm, see
page 58 (RUNNING-IN).
u Increase
Never accelerate abruptly or
excessively when releasing the clutch
lever, otherwise the clutch may "slip" (if
released slowly) or the vehicle may do
an unexpected "wheelie" (if you release
the clutch quickly).
u Slowly release the clutch lever (3) while
opening the throttle slightly (2) (Pos.B).
The vehicle will start moving.
u Ride at slow speed until covering several
kilometres/miles to warm the engine up
to operating temperature.
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use and maintenance Norge 1200
your speed by gradually
rotating the throttle grip (2) (Pos.B),
without exceeding the recommended
rpm, see page 58 (RUNNING-IN).
To engage the second gear:
CAUTION
Work the controls quickly.
Never let the engine operate at too low a
speed.
u Release the throttle twistgrip (2)
(Pos.A), pull the clutch lever (3) and lift
the gear shift lever (4). Release the
clutch lever (3) and accelerate.
u Repeat the last two steps and shift up.
use engine braking to increase braking
effect.
u When riding uphill, if the gear engaged is
too high for your speed and engine rpm
is dropping.
CAUTION
When shifting down, always select the
next lower gear or you will cause the
engine to race (exceed red line rpm
limit).
Before and during a downshift, release
the throttle grip and slow down a bit in
order to avoid hitting the "red line".
GUZum_norge1200#06_###e.book Page 57 Saturday, May 27, 2006 12:55 PM
When the vehicle is at standstill with the
engine running, avoid keeping the
clutch pulled with a gear engaged for a
long time or the clutch will overheat.
2
4
WARNING
3
To shift down, proceed as follows:
u Release the throttle grip (2) (Pos.A).
u If necessary, apply the brakes moderately
and slow down.
u Pull the clutch lever (3) and push down
the gear shift lever (4) to shift down.
u If you have pulled the brakes, release
them.
u Release the clutch lever and accelerate
moderately.
Avoid opening and closing the throttle
repeatedly and continuously, or you
may lose control of the vehicle. When
you need to brake, close the throttle
and use both brakes for smooth
braking; take care to apply the right
amount of pressure to both brakes.
Using one brake only gives less braking
power and you could lock a wheel and
lose grip.
When approaching a turn, slow down or
brake and take the turn at a moderate,
constant speed or accelerate slightly;
braking in a turn will greatly increase
your chances of skidding.
Continued application of the brakes on
long downhill grades may cause the
brakes to overheat, thereby reducing
braking efficiency. Shift down to use
engine braking and apply both brakes
intermittently.
Never ride downhill with the engine off!
If the road surface is wet or slippery
(snow, ice, mud, etc.), ride slowly, do
not brake or swerve suddenly, or you
may lose grip and fall.
To stop uphill, decelerate completely
and use the brakes to keep the vehicle
at standstill.
Do not use engine braking or the clutch
may overheat.
CAUTION
If the alarm LED “ ! ” and the “ !
SERVICE” diagnosis icon come on
during engine normal operation, it
means that the control unit has
detected a failure. In most cases, the
engine will keep running, although
giving less performance. Immediately
contact a Moto Guzzi Authorised
Dealer.
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WARNING
Watch out for obstacles or sudden
changes in the road surface.
Rough roads, rails, manhole covers,
road markings, large steel plates near
roadwork become slippery in the wet
and should be avoided or negotiated
with the greatest care, riding carefully
and keeping the vehicle upright.
Signal your intention to change lane or
turn in good time using the turn
indicators and avoid sudden swerving
or movements.
Switch off the turn indicators as soon
as you have finished turning.
Be extremely careful when overtaking
or being overtaken.
When riding in the rain, the spray
thrown up by the tyres of large vehicles
will reduce your vision; the air wave
created by a large vehicle may make
you lose control of the vehicle.
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RUNNING-IN
Correct engine running-is essential to
ensuring proper performance and durability.
Twisty, hilly roads are ideal for an effective
running-in of engine, suspension and brakes.
Vary speed frequently during the running-in
period.
This will allow engine parts to be alternately
loaded and unloaded, allowing them to cool
down when unloaded.
NOTE
It is possible that during the first
period of use the clutch slightly smells as if
something was burnt inside. This condition is
normal and will stop as soon as clutch plates
run in.
While it is important to put some stress on
engine components during running-in, it is
equally important to avoid extreme load
conditions.
NOTE From 2000 km (1250 mi) onward,
the engine is ready to provide top
performance.
Follow these recommendations:
u Do not flip the throttle open abruptly with the
engine running at low rpm - either during or
after the running-in period.
u Until you have covered the first 100 km (62
mi), use the brakes gently and avoid harsh,
prolonged braking. This will help the brake
pads bed in properly against the brake
discs.
u During the first 1000 km (625 mi) never
exceed 5000 rpm.
WARNING
After the first 1000 km (625 mi), have a
Moto Guzzi Authorised dealer carry out
the "Post running-in" checks specified in
the periodic maintenance chart, see page
63 (SCHEDULED MAINTENANCE CHART).
Failure to perform these checks may lead
to injury to yourself or other people and/or
vehicle damage.
u After the first 1000 km (625 mi) and until
2000 km (1250 mi), ride more briskly,
varying speed and using maximum
acceleration for just a few seconds, this is to
ensure better coupling of the components;
never exceed 6000 rpm (see table).
u After the first 2000 km (1250 mi) you may
run the engine harder, however, without
exceeding the maximum rpm allowed
(7600 rpm).
Recommended maximum engine rpm
Distance covered km
(mi)
rpm
0 √ 1000 (0 √ 625)
5000
1000 √ 2000 (625 √ 1250)
6000
over 2000 (1250)
7600
GUZum_norge1200#06_###e.book Page 59 Saturday, May 27, 2006 12:55 PM
PARKING
It is very important to select an adequate to
place to park your vehicle - observe local
regulations and the indications given
below.
4
5
WARNING
Park the vehicle on firm and level
ground to prevent it from falling.
Do not lean the vehicle against a wall, or
lay it on the ground.
STOPPING
WARNING
If you can, do not stop or slow down
suddenly and avoid limit-braking.
u Release the throttle grip (1) (pos. A) and
gradually put on the brakes and shift
down the gears at the same time to slow
down, see page 55 (MOVING OFF AND
RIDING).
When you have slowed down, before
the vehicle comes to a stop:
u Pull the clutch lever (2) to prevent the
engine stalling.
When the vehicle has come to a stop:
u Select neutral (green warning light "
"
on).
u Release the clutch lever (2).
u If you need to stop only briefly, keep at
least one brake applied.
Make sure that the vehicle and any of its
parts that are still hot do not pose a
burn risk for any persons nearby,
especially children. Do not leave the
vehicle unattended when the engine is
on or the key is inserted into the
ignition switch.
WARNING
The fall or excessive inclination of the
vehicle may cause the fuel to flow out of
the tank.
The fuel used in internal combustion
engines is highly flammable and can
become explosive under particular
conditions.
CAUTION
Do not apply the load of your weight or
of the passenger’s weight onto the side
stand.
3
To park the vehicle:
u Select a suitable area for parking.
u Stop the vehicle, see in this page
(STOPPING).
u Set the engine stop switch (3) to position
" ".
u Turn the key (4) and set the ignition switch
(5) to position " ".
WARNING
Carefully follow the indications for
getting on and off the vehicle, see page
4 9 ( G E T T I N G O N A ND O F F T H E
VEHICLE).
u Following the instructions, direct your
passenger (if you are carrying one) to
dismount and then get off.
u Lock the steering, see page 29
(STEERING LOCK) and remove the key
(4).
WARNING
Make sure that the vehicle is stable.
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2
4
1
1
5
3
PUTTING THE VEHICLE ON THE
STAND
SIDE STAND
To put the vehicle on the side stand while
seated astride the vehicle, see page 49
(GETTING ON AND OFF THE VEHICLE).
If you have folded up the stand (say, to
wheel the vehicle forward or backward),
put the vehicle back on the stand as
follows:
WARNING
Make sure the ground is firm and level
and free from obstacles.
u Select
an appropriate location for
parking, see page 59 (PARKING).
u Grasp the left grip (1) and place your
right hand on the rear upper part of the
vehicle (2).
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use and maintenance Norge 1200
u Push on the side stand with your right
foot and lower it completely (3).
u Lean the vehicle to the side until the
stand is resting on the ground.
u Rotate the handlebar fully to the left.
WARNING
CENTRE STAND
WARNING
It is forbidden to position the vehicle on
the centre stand when sitting astride the
vehicle.
WARNING
Make sure that the vehicle is stable.
Make sure the ground is firm and level
and free from obstacles.
u Select
an appropriate location for
parking, see page 59 (PARKING).
u Grab the left handgrip (1) and handle (4).
CAUTION
For your safety, the side stand down
condition is indicated to avoid vehicle
tipping over.
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6
4
C
6
A
A
B
1
B
NOTE
Do not rest the side stand to
ground. Keep the vehicle upright.
u Push down the side stand (5) with your
right foot and extend it completely.
u Push onto centre stand lever (6) (Pos.
A) and rest it onto the ground.
u Load your weight onto the centre stand
lever (6) (Pos. B) and move your centre
of gravity to the back of the vehicle
(Pos.C).
WARNING
Make sure that the vehicle is stable.
CAUTION
Proceed with care.
The positioning of the vehicle on the
centre stand may be difficult, since the
vehicle is very heavy. Release the
handgrip (1) and handle (4) only when
the vehicle is steady on the stand.
u Fold up the side stand.
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SUGGESTIONS TO PREVENT
THEFT
NEVER leave the key in the ignition switch
and always use the steering lock.
Park the vehicle in a safe place, possibly in
a garage or a protected place.
When possible, use an additional antitheft
device.
Make sure you have all the necessary
documents with you and that the excise tax
has been paid.
Write your personal data and telephone
number in this page to help trace the
vehicle back to you in the event it is stolen
and subsequently recovered.
SURNAME: ...............................................
NAME: .......................................................
ADDRESS: ................................................
..................................................................
TELEPHONE NO.: ....................................
NOTE
Recovered vehicles are often
traced back to the owner thanks to his/her
details recorded in the Owner's Manual.
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use and maintenance Norge 1200
MAINTENANCE
WARNING
Fire hazard.
Keep fuel and other flammable
substances away from electric
components.
Before proceeding to service or inspect
of the vehicle, stop the engine and
remove the key from the ignition, wait
for the engine and the exhaust system
to cool down and, if possible, lift the
vehicle using adequate lifting
equipment placed on firm and level
ground.
Ensure the area is well ventilated before
proceeding.
Be careful not to touch hot engine and
exhaust system parts that might burn
you.
Do not put any vehicle parts into your
mouth: vehicle components are not
edible and some of them are harmful or
even toxic.
CAUTION
Unless expressly indicated otherwise,
reassembly is a reversal of the
disassembly procedure.
Wear latex gloves during servicing.
Normally, scheduled maintenance can be
carried out by the owner, although some
operations may require specific tools and
technical training.
For periodic maintenance, servicing or
technical advice, contact a Moto Guzzi
Authorised Dealer, who will ensure prompt,
accurate service.
Ask your Moto Guzzi Authorised Dealer to
carry out a road test after a repair or
scheduled maintenance operation.
In addition, perform the "Pre-ride checks"
after each maintenance operation, see
page 52 (PRE-RIDE CHECKS CHART).
NOTE
This vehicle is equipped with an
electronic engine control unit capable of
detecting abnormal operation in real time
and storing faults.
Any time the ignition switch is set to ≈
∆,
the light “ ! ” on the instrument panel
comes on for three seconds.
CAUTION
If the alarm LED “ ! ” and the “ !
SERVICE” diagnosis icon come on
during engine normal operation, it
means that the control unit has detected
a failure. In most cases, the engine will
keep running, although giving less
performance. Immediately contact a
Moto Guzzi Authorised Dealer.
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SCHEDULED MAINTENANCE CHART
OPERATIONS TO BE CARRIED OUT BY THE Authorised Dealer Moto Guzzi (CAN ALSO BE CARRIED OUT BY THE OWNER).
Component
End of running-in
[1000 km (625 mi)]
Outer spark plugs (*)
Engine oil filter (*)
Fork
e
c
Safety switches
c
Brake fluid
Engine oil
Tyres
Tyre pressures (**)
Battery terminals tightening
Head bolts tightening
e
c
f
c
f
e
e
c
c
c
e
c
f
at every start-up: c
Engine oil pressure warning light
Brake pad wear
Every 20000 km
(12500 mi) or 24 months
c
Light operation/beam setting
Lighting system
Every 10000 km
(6250 mi) or 12 months
c
before each ride and every 2000 km (1250 mi):c
every 5000 km (3125 mi): d
c = check and clean, adjust, lubricate or change, if necessary; d = clean; e= change; f= adjust.
Perform maintenance operations more frequently than the indicated intervals if you are riding in rainy or dusty conditions, on rough road
surfaces or when the vehicle is used for racing.
(*) = If vehicle is used in competitions, change every 5000 km (3125 mi).
(**) = Check every two weeks or at the specified intervals.
Drain fluid from oil drain tube from air box
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OPERATIONS TO BE CARRIED OUT BY THE Moto Guzzi Authorised Dealer.
Component
Gearbox fluid
End of running-in
[1000 km (625 mi)]
Every 10000 km
(6250 mi) or 12 months
Every 20000 km
(12500 mi) or 24 months
e
f
e
c
Idle mixture (CO)
Bowden cables and controls
c
c
Steering bearings and steering play
c
c
c
Wheel bearings
Brake discs
c
c
c
Air filter
Vehicle operation
c
c
Brake systems
c
c
e
Brake fluid
Fork fluid
Fork oil seals
after the first 10000 km (6250 mi) and then every 20000 km (12500 mi):e
after the first 30000 km (18750 mi) and then every 20000 km (12500 mi): e
every 2000 km/1250 mi: c - if worn: e
Brake pads
Valve clearance adjustment
Wheels / tyres
Nut, bolt, screw tightening
e
f
f
c
c
Battery terminals tightening
c
Cylinder synchronisation
c
c
c
c
c = check and clean, adjust, lubricate or change, if necessary (as specified in the Workshop Manual); d = clean; e= change; f= adjust.
Suspensions and trim
Halve maintenance intervals if you are riding in rainy or dusty conditions, on rough road surfaces or when the vehicle is used for racing.
(*) = If vehicle is used for racing, check every 5000 km (3125 mi).
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Component
End of running-in
[1000 km (625 mi)]
Every 10000 km
(6250 mi) or 12 months
Every 20000 km
(12500 mi) or 24 months
e
f
e
Fuel pipes
c
every 4 years:e
Brake lines
c
every 4 years:e
Clutch wear (*)
c
Final transmission fluid
Generator belt
e
every 20000 km (12500 mi): f, every 50000 km (31250 mi): e
Head stud bolts tightening
f
Exhaust pipe flange bolts
c
Inner spark plugs
c = check and clean, adjust, lubricate or change, if necessary (as specified in the Workshop Manual); d = clean; e= change; f= adjust.
Halve maintenance intervals if you are riding in rainy or dusty conditions, on rough road surfaces or when the vehicle is used for racing.
(*) = If vehicle is used for racing, check every 5000 km (3125 mi).
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WARNING
1
2
Before removing a clamp, determine
whether removal may lead to leakage
and, if so, take adequate measures to
prevent leakage and protect the
components positioned near the joint.
SCREW CLAMPS
For removal and installation it is sufficient
to use a common screwdriver.
CAUTION
IDENTIFICATION DATA
It is a good rule to report the frame and
engine numbers in the space provided in
this manual.
The frame number must be quoted when
purchasing spare parts.
ENGINE NUMBER
The engine number (2) is stamped on the
left side close to the oil level plug/dipstick.
NOTE
JOINTS WITH SCREW CLAMPS
Altering a vehicle identification
numbers is illegal and punished by the law
with fines and imprisonment. In addition,
altering the frame number invalidates the
warranty.
FRAME NUMBER
The frame number (1) is stamped on the
right side of the steering tube.
Frame no. _________________________
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use and maintenance Norge 1200
Check the conditions of the clamp and
if necessary replace it with a new one of
the same type and dimensions,
available on request from Moto Guzzi
Authorised Dealers.
Engine no. ________________________
CAUTION
Remove ONLY the clamps indicated in
the maintenance procedures.
This text is not to be intended as an
authorisation to arbitrarily remove the
clamps present on the vehicle.
When tightening the clamp, make sure
that the joint is sufficiently stable.
GUZum_norge1200#06_###e.book Page 67 Saturday, May 27, 2006 12:55 PM
If you check level when the engine is
cold, oil level may have temporarily
dropped below the "MIN" mark.
This is not a problem, provided that the
alarm light “ ! ” and the engine oil
pressure icon “
” do not come on,
see page 16 (INSTRUMENTS AND
INDICATORS TABLE).
1
CHECKING AND TOPPING UP
ENGINE OIL LEVEL
Carefully read page 45 (ENGINE OIL)
and page 62 (MAINTENANCE).
NOTE
Halve maintenance intervals if
you are riding in rainy or dusty conditions,
or on rough road surfaces.
Periodically check engine oil level, change
the oil every 10000 km (6250 mi), see page
68 (CHANGING ENGINE OIL AND OIL
FILTER).
Check as follows:
CAUTION
The engine oil level must be checked
with a warm engine and with the oil
level dipstick (1) not tightened.
NOTE Letting the engine idle with the
vehicle at standstill is not the correct
procedure to warm engine and engine oil
up to operating temperature for an oil
check. Oil is best checked after a trip or
after travelling approximately 15 km (10 mi)
out of town (this is sufficient to bring engine
oil up to operating temperature).
u Stop
the engine, see page 59
(STOPPING).
u Keep the vehicle in vertical position, the
two wheels resting on the ground.
3
2
u Remove the left side body panel (if
u
u
u
u
u
u
fitted), see 48 (REMOVING THE LEFT
SIDE BODY PANEL).
Loosen and remove the two screws (2).
Release the left fairing from the front
retainer (3).
Move aside the left fairing, loosen the oil
filler plug/dipstick (1).
Clean the oil dipstick (1) and refit, do not
tighten.
Take it out again and check oil level.
Correct level is achieved when the oil is
just below the MAX level mark.
CAUTION
Never exceed the "MAX" mark or let oil
level drop below the "MIN" mark, as this
may lead to severe engine damage.
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If necessary, top up engine oil level as
follows:
CHANGING ENGINE OIL AND OIL
FILTER
u Unscrew and remove the filler plug (3).
CAUTION
Do not add any additives or other
products to the oil.
If you use a funnel or other tools, make
sure that they are perfectly clean.
NOTE Use high-quality 10W - 60 oil, see
page 99 (LUBRICANT CHART).
Top up to correct level, see page 99
(LUBRICANT CHART).
CAUTION
Changing engine oil and engine oil filter
can prove difficult; these operations are
best left to experienced mechanics.
If necessary, contact your Moto Guzzi
Authorised Dealer.
If you wish to perform these operations
yourself, follow these instructions.
Carefully read page 45 (ENGINE OIL)
and page 62 (MAINTENANCE).
NOTE
Halve maintenance intervals if
you are riding in rainy or dusty conditions,
on rough road surfaces or when the vehicle
is used in competitions.
Periodically check engine oil level, change
the oil every 10000 km (6250 mi), see page
6 7 ( CH E CK I N G A N D T O P P I NG U P
ENGINE OIL LEVEL).
To change oil:
NOTE
Warm oil is more fluid and will
drain out more easily and completely; ideal
temperature is reached after engine has
been running for about 20 minutes.
1
CAUTION
Oil becomes very hot when engine is
warmed up; beware of scalds during the
procedure described below.
u Place a container with more than 4000
cu. cm. capacity under the drain plug (1).
u Unscrew and remove the drain plug (1).
u Remove the lower lug, see 47
(REMOVING THE LUG).
u Unscrew and remove the filler plug (2).
u Drain the oil into the container; allow
several minutes for oil to drain out
completely.
u Check the sealing washers of the drain
plug (1) and replace them if needed.
u Remove any metal debris collected by
the drain plug (1) magnet.
u Tighten the drain plug (1).
Drain plugs (1) tightening torque: 12 Nm
(1.2 kgm).
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FRONT WHEEL
CAUTION
2
Disassembling and reassembling the
front wheel may prove difficult; these
operations are best left to experienced
mechanics.
4
3
If necessary, contact a Moto Guzzi
Authorised Dealer.
WARNING
CAUTION
u Unscrew oil filter (3) and remove it.
DO NOT DISPOSE OF O IL IN THE
ENVIRONMENT Dispose of engine oil stored in a sealed container - through
the nearest waste oil reclamation firm or
through the supplier.
Never reuse a filter.
CHANGING THE ENGINE OIL FILTER
u Fit the new engine oil filter and screw
NOTE
Halve maintenance intervals if
you are riding in rainy or dusty conditions,
or on rough road surfaces.
CAUTION
Riding with damaged rims may be
dangerous for the rider, other persons
and the vehicle.
Check the conditions of the wheel rim
and change it if damaged.
u Spread a thin layer of oil on the sealing
ring (4) of the new engine oil filter.
finger tight.
Change the engine oil filter every 10000
km (6250 mi) or anyway each time you
change the engine oil.
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REAR WHEEL
DISASSEMBLY
CAUTION
Disassembling and reassembling the
rear wheel may prove difficult; these
operations are best left to experienced
mechanics.
CAUTION
Make sure that the vehicle is stable.
3
1
u Rotate the wheel manually until bringing
the space between two wheel spokes
before the brake calliper.
u Have someone keep the handlebar
steady in a position as for riding, so that
the steering is locked.
2
If necessary, contact a Moto Guzzi
Authorised Dealer.
WARNING
Riding with damaged rims may be
dangerous for the rider, other persons
and the vehicle.
FRONT BRAKE CALLIPER
Carefully
read
page
(MAINTENANCE).
Check the conditions of the wheel rim
and change it if damaged.
Brake calliper screws (1) tightening
torque: 50 Nm (5 kgm).
62
WARNING
A dirty disc will soil the pads, leading to
loss of braking efficiency. Dirty pads
must be replaced, while dirty discs
must be cleaned with a high-quality
degreaser.
CAUTION
When disassembling and reassembling,
be careful not to damage the brake
hoses, the discs and the pads.
NOTE
To remove the front brake
calliper, the vehicle must be kept upright
and safely supported, with the front wheel
raised off the ground.
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u Unscrew and remove the two brake
calliper screws (1).
CAUTION
Do not operate the brake lever after
removing the calliper, otherwise the
pistons may slip out of their seats,
leading to brake fluid leakage.
Should this happen, contact your Moto
Guzzi Authorised Dealer, who will
rectify the problem.
u Withdraw the brake calliper (2) from the
disc, leaving it attached to the hose (3).
GUZum_norge1200#06_###e.book Page 71 Saturday, May 27, 2006 12:55 PM
REASSEMBLY
Check as follows:
u Keep the vehicle in vertical position, the
two wheels resting on the ground.
u Undo and remove the level plug (1).
u Check that oil level is just below the hole
for the level plug (1). Top up if oil is
below the specified level.
CAUTION
Proceed with care, in order not to
damage the brake pads.
u Position the brake calliper (2) to the disc
so that the calliper mounting holes
match the support holes.
1
WARNING
On assembly, replace both calliper
retaining screws (1) with new ones of
the same type.
u Screw and tighten the two calliper
retaining screws (1).
Brake calliper screws tightening torque:
50 Nm (5 kgm).
CAUTION
After reassembly, operate the brake
lever repeatedly and check the braking
system for proper operation.
CHECKING THE CARDAN SHAFT
OIL LEVEL
NOTE
Halve maintenance intervals if
you are riding in rainy or dusty conditions,
or on rough road surfaces.
To top up or change cardan shaft oil,
contact a Moto Guzzi Authorised
Dealer.
CHECKING GEARBOX FLUID
LEVEL
u To check, top up and change gearbox
oil, contact a Moto Guzzi Authorised
Dealer.
Check cardan shaft oil level at regular
intervals; change the oil after the first 1000
km (625 mi) and then every 20000 km
(12500 mi).
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Setting the rear-view mirrors
u Sit astride the vehicle, see page 49
(GETTING ON AND OFF THE
VEHICLE).
CAUTION
Handle parts with care.
1
2
REAR-VIEW MIRRORS
WARNING
Do not ride with rear-view mirrors
incorrectly set.
Before leaving, always ensure they are
correctly set.
WARNING
Wear clean gloves or use a clean cloth
to adjust rear-view mirrors position to
keep the reflecting surface clean, and
ensure proper visibility.
72
use and maintenance Norge 1200
u Turn mirror (2) and set correct slant.
Repeat the procedure to set the other
mirror.
u Ensure there are no dirty residues.
REMOVING THE REAR-VIEW MIRRORS
u Place the vehicle on the stand, see page
60 (PUTTING THE VEHICLE ON THE
STAND).
u Loosen the locknut (1).
CAUTION
On reassembly, before tightening nut
(1), ensure that the mirror support rod is
correctly positioned in line with the
handlebar.
u Slide up and remove the complete rear-
view mirror unit.
Repeat the procedure to remove the other
mirror, if necessary.
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Carry out the following checks after the first
1000 km (625 mi) and every 10000 km
(6250 mi) afterwards:
u Keep the front brake lever pulled in and
push down on the handlebar repeatedly
to compress the front fork. The fork
should compress in a smooth movement
and must show no traces of oil on the
legs.
u Ensure that all components are properly
tightened and check the front and rear
suspension articulated joints for correct
operation.
INSPECTING THE FRONT AND
REAR SUSPENSIONS
Carefully
read
(MAINTENANCE).
page
FRONT SUSPENSION
u Have the fork oil seals changed by a
Moto Guzzi Authorised Dealer after the
first 30000 km (18750 mi) and then
every 20000 km (12500 mi).
If the pads and/or the disc do not need
replacing, top up fluid level.
If the pads and/or the disc do not need
replacing, top up fluid level.
CAUTION
62
NOTE Have the front fork oil changed by
In the event of faulty operation or if you
need qualified assistance, contact your
Moto Guzzi Authorised Dealer.
a Moto Guzzi Authorised Dealer, who will
ensure prompt, accurate service.
NOTE
Halve maintenance intervals if
you are riding in rainy or dusty conditions,
on rough road surfaces or when the vehicle
is used in competitions.
Have the front fork oil changed after the
first 10000 km (6250 mi) and then every
20000 km (12500 mi).
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AVAILABLE SETTINGS
Standard setting:
rider only.
Medium load setting:
(such as for rider & passenger or with
luggage).
Maximum load setting:
(such as for rider, passenger and luggage).
1
WARNING
3
REAR SUSPENSION
The rear suspension consists of a
spring/damper unit that is connected to the
frame and to the rear swinging arm through
cush drive rubbers and a linkage system,
respectively.
F o r s e t t i n g a d ju s t m e n t s , t h e s ho c k
absorber has
√ an adjuster (1) for rebound hydraulic
damping;
√ an adjusting knob (2) for spring (3)
preload adjustment.
ADJUSTING THE REAR SHOCK
ABSORBER
Check the rear shock absorber every
10000 km (6250 mi) and adjust as
required.
Standard rear shock absorber setting is
made to suit most riding conditions at low
and high speed, for carrying the rider with
luggage.
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use and maintenance Norge 1200
2
However, suspension setting may be
modified to suit specific needs in
accordance with vehicle use.
WARNING
Allow the engine and silencer to cool
down before working the adjusters.
Remove the right side pannier and rear
left side body panel, see page 47
(REMOVING THE REAR LEFT SIDE
BODY PANEL) on models that are fitted
with this equipment.
Set spring preload and rebound
damping according to vehicle usage.
When you increase spring preload, you
will have to increase rebound damping
accordingly to avoid unexpected
jerking when riding. If necessary,
contact your Moto Guzzi Authorised
Dealer. Test ride the vehicle until the
optimum setting is obtained.
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SHOCK ABSORBERS SETTINGS
Rear shock absorber
Load condition
Preload
Fork
Rebound
Preload
Click from completely Click from completely Turns from completely
discharged (soft)
preloaded (screw
preloaded
completely closed)
standard
8 (std)
14 (std)
medium load
35
11
8.5 (std)
maximum load
max
8
8.5 (std)
2
8.5 (std)
std = standard factory calibration
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1,5 mm
1
1
2
2
1
1
3
CHECKING THE BRAKE PADS FOR
WEAR
Carefully read page 35 (BRAKE FLUID recommendations), page 36 (DISC
BRAKES)
and
page
62
(MAINTENANCE).
NOTE
The following information applies
to both braking systems.
NOTE
Halve maintenance intervals if
you are riding in rainy or dusty conditions,
on rough road surfaces or when the vehicle
is used in competitions.
Check the brake pads for wear after the
first 1000 km (625 mi), every 2000 km
(1250 mi) afterwards and before each ride.
The rate at which brake pads will wear
depends on vehicle usage, riding style and
road surface condition.
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use and maintenance Norge 1200
WARNING
Check the brake pads for wear,
possibly before each ride.
Z
Outlined below is a quick brake pad
inspection procedure:
u Place the vehicle on the stand, see page
60 (PUTTING THE VEHICLE ON THE
STAND).
u Visually inspect the area between brake
disc and brake pads proceeding as
follows:
√ look from above at the rear to check the
front brake calliper (1);
√ on vehicle opposite side, through the
rim, to check the rear brake calliper (2).
4
1,5 mm
WARNING
If brake pads were allowed to wear
down to the metal substrate, metal-tometal contact with the brake disc would
lead to rattling and the brake calliper
sparking; this would result in loss of
braking and brake disc damage, leading
to a dangerous riding condition.
When the lining material of any one of the
brake pads [whether front (3) or rear (4)] is
worn down to nearly 1.5 mm, or when one
of the wear indicators is worn away, have
all brake pads changed.
WARNING
To have them replaced, contact your
Moto Guzzi Authorised Dealer.
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ADJUSTING THE THROTTLE
CONTROL
Carefully
read
(MAINTENANCE).
page
2
2
62
NOTE
Halve maintenance intervals if
you are riding in rainy or dusty conditions,
on rough road surfaces or when the vehicle
is used in competitions.
Have the throttle control cables checked by
a Moto Guzzi Authorised Dealer after the
first 1000 km (625 mi) and then every
10000 km (6250 mi).
There should be 2-3 mm free play in the
throttle twistgrip (measured at twistgrip
edge).
2
3
1
1
If not so:
u Place the vehicle on the stand, see page
60 (PUTTING THE VEHICLE ON THE
STAND).
u Withdraw the protection (1).
u Loosen the lock nut (2).
u Rotate the adjuster (3) until obtaining the
specified free play.
u When finished, tighten the lock nut (2)
and check free play again.
u Refit the protection (1).
CAUTION
When finished, turn the handlebar to
make sure its movement does not affect
the engine idle rpm and check that the
throttle grip - when opened and then
released - returns smoothly to the
closed position.
1
SPARK PLUGS
CAUTION
The following instructions apply only to
outer spark plugs (1). This vehicle is
also fitted with two inner spark plugs
(2); contact a Moto Guzzi Authorised
Dealer to have them replaced.
Carefully
read
page
62
(MAINTENANCE).
NOTE
Halve maintenance intervals if
you are riding in rainy or dusty conditions,
on rough road surfaces or when the vehicle
is used in competitions.
CAUTION
Check, clean or replace the outer spark
plugs (1), one at a time.
Change the outer spark plugs (1) every
10000 km (6250 mi).
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5
3
4
8
6
CAUTION
Even if only one outer spark plug (1)
needs replacing, always change both.
Removal:
u Remove the spark plug cap (3).
u Remove any trace of dirt from the spark
plug base.
u Fit the special socket included in the tool
WARNING
Before carrying out the following
operations, let the engine and the
silencer cool down to ambient
temperature to avoid burns.
The following procedures apply to both
cylinders.
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use and maintenance Norge 1200
kit to the spark plug.
u Insert the spanner (4) included in the tool
kit into the hexagonal seat of the spark
plug socket.
u Unscrew the spark plug and remove it
from its seat, making sure no dust or dirt
can fall into the cylinder.
7
Inspection and cleaning:
CAUTION
Do not clean the spark plugs with a wire
brush and/or abrasive products, use
compressed air only.
Key:
√ centre electrode (5);
√ insulator (6);
√ side electrode (7).
u Check electrodes and insulator for
carbon deposits or traces of corrosion
and blow them with compressed air if
needed.
Always change a spark plug which has a
cracked insulator, corroded electrodes,
excessive deposits or when the tip (8) of
the central electrode (5) is rounded from
wear.
GUZum_norge1200#06_###e.book Page 79 Saturday, May 27, 2006 12:55 PM
CAUTION
10
Never attempt to adjust electrode gap.
1
3
2
3
Electrode gap should be 0.6 - 0.7 mm. If
not so, change the spark plug.
u Make sure that the washer (10) is in
good condition.
9
Installation:
u Position the washer (10) and screw in
CAUTION
Only use recommended spark plugs,
see page 96 (TECHNICAL DATA) or the
engine performance and life-span might
be impaired.
Electrode gap should be checked using
a wire gauge (9) to avoid damaging the
platinum coating.
u Check electrode gap with a wire gauge
(9).
the spark plug by hand in order not to
damage the thread.
u Tighten each spark plug by one half of a
turn to compress the washer using the
socket included in the tool kit.
Spark plug tightening torque: 20 Nm (2
kgm).
CAUTION
The spark plug must be tightened
f i rml y , ot h e rw i se t h e e ng i n e m ay
overheat and severe damage may
occur.
u Position the spark plug cap properly, to
prevent it coming off due to engine
vibration.
NOTE
Repeat the above procedure for
the spark plug of the other cylinder.
CHECKING THE STAND
Carefully read page 62 (MAINTENANCE)
and page 84 (CHECKING THE
SWITCHES).
The vehicle is equipped with two stands:
√ side stand (1);
√ centre stand (2).
The stand features two positions:
√ standard or up (at rest);
√ down.
Operation of the stand is the rider's
responsibility.
The stand should turn smoothly.
The springs (3) keep the stand in the
desired position (extended or retracted).
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7
3
5
6
CENTRE STAND
u Place the vehicle on the side stand, see
page 60 (PUTTING THE VEHICLE ON
THE STAND).
u The springs (3) must not be damaged,
worn, rusty or weakened.
u Ensure that the stand has no play when
up.
u Move the stand and release it, check
that the springs move it completely back.
u The stand should turn smoothly: smear
the joint with grease, if necessary, see
page 99 (LUBRICANT CHART).
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use and maintenance Norge 1200
SIDE STAND
u Place the vehicle on the centre stand,
see page 60 (PUTTING THE VEHICLE
ON THE STAND).
u The springs (3) must not be damaged,
worn, rusty or weakened.
u Make sure that the stand has no play in
either position (extended and retracted).
u Lower the stand to make sure the
springs let it extend completely.
u Pull the stand midway up and let go to
make sure the springs let it retract
completely.
u The stand should turn smoothly: smear
the joint with grease, if necessary, see
page 99 (LUBRICANT CHART).
4
1
The side stand (1) is equipped with a
safety switch (4) that inhibits ignition or
stops the engine whenever a gear is
engaged while the side stand (1) is down.
To determine proper operation of the
safety switch (4), proceed as follows:
u Sit astride the vehicle.
u Fold up the side stand (1).
u Start the engine, see page 53
(STARTING).
u With the throttle twistgrip (5) released
(Pos. A), let engine idle and pull the
clutch lever (6) fully in.
u Push down the gear shift lever (7) to
engage the first gear.
u Lower the side stand (1) to operate the
safety switch (4).
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The following occurs:
√ the engine must stop;
√ the side stand down LED ≈h∆ on the
instrument panel should come on.
CAUTION
If the engine keeps running, contact a
Moto Guzzi Authorised Dealer.
BATTERY
LONG INACTIVITY OF THE
BATTERY
1
CAUTION
When the motorcycle will not be ridden
for over twenty days, disconnect the 30A fuses, otherwise the multifunction
computer will keep drawing current and
the battery will deteriorate.
2
NOTE
Carefully
read
(MAINTENANCE).
page
62
WARNING
Fire hazard.
Keep fuel and other flammable
substances away from electric
components.
Never invert the battery cables.
Ensure that the ignition switch is in
position " " before connecting or
disconnecting the battery, otherwise
some components might damage.
Connect the positive cable (+) first and
then the negative cable (-).
Disconnect in the reverse order.
NOTE This vehicle is fitted with a
maintenance-free battery which seldom
needs inspecting, but may need charging
from time to time.
Removing the 30A fuses resets
the following functions: digital clock, trip
info and lap times. To re-set these
functions, see page 18 (MULTIFUNCTION
LCD DISPLAY).
Should the vehicle not be ridden for more
than fifteen days, it is necessary to charge
the battery to avoid sulphation, see page
83 (CHARGING THE BATTERY).
u Remove the battery, see page 82
(REMOVING THE BATTERY) and
arrange it in a cool and dry place.
To avoid degradation in the wintertime or
while the vehicle is stored away, check
battery charge at regular intervals
(monthly).
u Recharge it completely, using a standard
charge, see page 83 (CHARGING THE
BATTERY).
If you are leaving the battery installed to
the vehicle, disconnect the cables from the
terminals.
CHECKING AND CLEANING THE
TERMINALS
Carefully read page 81 (BATTERY).
u Make sure that the ignition switch is in
position ≈ ∆.
u Remove the rider seat, see page 31
(UNLOCKING/LOCKING THE SEAT).
u Loosen the two screws (1) and move
aside the cover (2).
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1
2
u Make sure that the cable terminals and
the battery terminals are:
√ in good condition (and not corroded or
covered with deposits);
√ covered with neutral grease or Vaseline.
If necessary:
REMOVING THE BATTERY
u Remove the battery, see (REMOVING
THE BATTERY), in this page.
u Clean off cable and battery terminals
with a wire brush to remove all traces of
corrosion.
u Install the battery, see page 84
(INSTALLING THE BATTERY).
CAUTION
Removing the battery resets the
following functions: digital clock, trip
info and lap times. To re-set these
functions,
see
page
18
(MULTIFUNCTION LCD DISPLAY).
Carefully read page 81 (BATTERY).
u Make sure that the ignition switch is in
position ≈
∆.
u Remove the rider seat, see page 31
(UNLOCKING/LOCKING THE SEAT).
u Loosen the two screws (1) and move
aside the cover (2).
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CHARGING THE BATTERY
7
5
Carefully read page 81 (BATTERY).
u Remove the battery, see page 82
(REMOVING THE BATTERY).
u Be sure to have a suitable battery
charger on hand.
u Set the battery charger for the type of
charge as indicated in the table.
u Connect the battery to the charger.
3
4
6
WARNING
u Release and remove the negative (-)
u
u
u
u
terminal screw (3).
Move negative cables (4) on one side.
Release and remove the positive (+)
terminal screw (5).
Move positive cables (6) on one side.
Grasp the battery (7) firmly and lift it out
of its compartment.
WARNING
Once removed, the battery must be
stored in a safe place and kept away
from children.
u Place the battery on a flat surface, in a
u Refit the
rider seat, see page 84
(INSTALLING THE BATTERY).
NOTE
For battery installation, see page
84 (INSTALLING THE BATTERY).
CHECKING BATTERY FLUID
LEVEL
Carefully read page 81 (BATTERY).
This vehicle is fitted with a maintenancefree battery. It is not necessary to check
battery fluid level.
Charge or use the battery in a wellventilated place. Do not inhale the gas
produced by the battery under
charging.
u Switch the battery charger on.
Recharge
Standard
Electric
current
(Ampere)
Time (hours)
1.8
8 √ 10
WARNING
The battery keeps producing gases for
some time after the battery charger has
been switched off. Allow 5-10 minutes
before refitting the battery.
cool and dry place.
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1
2
5
2
3
4
1
INSTALLING THE BATTERY
u Connect
Carefully read page 81 (BATTERY).
u
u Make sure that the ignition switch is in
position ≈
∆.
u Remove the rider seat, see page 31
(UNLOCKING/LOCKING THE SEAT).
NOTE
The battery (1) should be
positioned in its housing with the terminals
facing the vehicle front end.
u Insert the battery (1) in its compartment.
WARNING
Upon reassembly, connect the positive
cable (+) first and then the negative
cable (-).
84
use and maintenance Norge 1200
u
u
u
u
the positive (+) cable by
tightening the terminal screw (2).
Connect the negative (-) cable by
tightening the terminal screw (3).
Coat the terminals of cables and battery
with neutral grease or Vaseline.
Install the battery in the correct position,
fully into its seat.
Tighten the screws (5) to secure the
cover (4).
Refit the rider seat, see page 31
(UNLOCKING/LOCKING THE SEAT).
CAUTION
Removing the battery resets the
following functions: digital clock, trip
info and lap times. To re-set these
functions,
see
page
18
(MULTIFUNCTION LCD DISPLAY).
CHECKING THE SWITCHES
Carefully
read
page
(MAINTENANCE).
62
The vehicle is equipped with four
switches:
1) Stop light switch on the rear brake
control lever;
2) Stop light switch on the front brake
control lever;
3) Safety switch on the side stand;
4) Switch on the clutch lever.
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2
1
3
4
4
u Clean the switch if caked with dirt or
mud. The pin must move freely and
return automatically to its initial position.
u Make sure that the cables are connected
correctly.
CHANGING THE FUSES
Carefully
read
(MAINTENANCE).
page
62
CAUTION
Do not repair faulty fuses.
Never use a fuse of a rating other than
specified.
This could damage the electric system
or cause a short circuit, with the risk of
fire.
In this case it is advisable to contact a
Moto Guzzi Authorised Dealer.
Checking the fuses is recommended
whenever an electric component fails to
operate or is malfunctioning, or when the
engine does not start.
First check auxiliary fuses (2), ABS fuses
(3) and then main fuses (4).
NOTE
If a fuse blows repeatedly, there
might be a short circuit or an overload in
the electric system.
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4
5
3
Check as follows:
u Set the ignition switch to "
" to avoid
an accidental short circuit.
u Remove the rider seat, see page 31
(UNLOCKING/LOCKING THE SEAT).
u Open the auxiliary fuses (2) carrier (1)
cover.
u Extract and check the fuses one by one a divided link bar (5) means that the fuse
is blown.
u Before replacing a fuse, identify the
cause of the failure if possible.
u Replace the blown fuse with a new one
with equal current rating.
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use and maintenance Norge 1200
f
NOTE When you use one of the spare
fuses, remember to add a new spare fuse
into the proper seat.
u Repeat the above operations for the
main fuses.
NOTE
Removing the 30A fuses resets
the following functions: digital clock, trip
info and lap times.
To re-set these functions, see page 18
(MULTIFUNCTION LCD DISPLAY).
e
d
c
b
a
ARRANGEMENT OF AUXILIARY FUSES
a) Stop, horn, HAZARD button light, light
relay coil (15A).
b) Parking lights, starter relay coil, passing
(15A).
c) Fuel pump, coils, injectors (20A).
d) Lambda burner, secondary injection
relay coil, starter relay coil, speed
sensor power (15A).
e) Permanent positive, ECU power (3A).
f) ABS (10A) .
NOTE
There are three spare fuses (3,
15, 20 A).
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i
i
l
l
g
h
LAYOUT OF THE ABS FUSES
g) ABS (40A) .
h) ABS (25A) .
ARRANGEMENT OF MAIN FUSES
i) From battery to voltage regulator (30A).
j) From battery to key and C and D fuses
(30A).
NOTE There is one spare fuse.
BEAM SETTING
NOTE Beam inspection procedures may
vary from country to country. Observe the
law in force in the country of the user.
For a quick beam inspection, place the
vehicle on level ground, ten metres away
from a vertical wall.
Switch on the low beam, sit astride the
vehicle and make sure that the light spot
on the wall is just below the horizontal line
of the headlight (about nine/tenths of
overall height).
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2
1
BEAM HORIZONTAL ADJUSTMENT
u Place the vehicle on the stand, see page
60 (PUTTING THE VEHICLE ON THE
STAND).
u Move aside the dash panel, see page
48 (LIFTING THE DASH PANEL).
u Turn screw (2) to adjust the beam
direction.
When finished:
WARNING
Check beam correct vertical setting and
install the dash panel.
BEAM VERTICAL ADJUSTMENT
u Place the vehicle upright.
u Move aside the dash panel, see page
48 (LIFTING THE DASH PANEL).
u Adjust headlight beam, turn screw (1).
When finished:
WARNING
Check beam correct horizontal setting
and install the dash panel.
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use and maintenance Norge 1200
BULBS
Carefully
read
(MAINTENANCE).
page
62
WARNING
Fire hazard.
Keep fuel and other flammable
substances away from electric
components.
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6
1
2
3
CAUTION
Before changing a bulb, move the
ignition switch to position “ ” and
wait a few minutes, so that the bulb
cools down.
Wear clean gloves or use a clean, dry
cloth to handle the new bulb.
Do not put your fingerprints on the
bulb, as this may lead to overheating
and failure.
If you have handled the bulb with bare
hands, clean it with alcohol to avoid any
damage.
CHANGING THE HEADLIGHT
BULBS
Carefully read page 88 (BULBS).
The headlight houses:
√ two low beam bulbs (upper) (1);
√ two high beam bulbs (lower) (2);
√ two parking light bulbs (lower) (3);
To change oil:
u Place the vehicle on the stand, see page
60 (PUTTING THE VEHICLE ON THE
STAND).
u Move aside the dash panel, see page
48 (LIFTING THE DASH PANEL).
4
5
4
HIGH BEAM BULB (2)
Do not pull on the wires to extract the
bulb connector.
u Remove the rubber protection (4).
u Disconnect the connectors (5).
u Release the two ends of the retainer (6)
and remove the bulb, fit a new one
having the same rating, see page 96
(TECHNICAL DATA).
NOTE
Insert the bulb into the bulb
holder, making sure to match the locating
slots.
u Refit the bulb in its seat and lock it in
place using the retainer (6).
DO NOT PULL ON THE WIRES.
u Connect connectors (5) and refit the
NOTE
u Install the dash panel.
Before changing a bulb, check
the fuses, see page 85 (CHANGING THE
FUSES).
rubber protection (4).
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6
4
8
5
7
4
LOW BEAM BULB (1)
PARKING LIGHT BULB
Do not pull on the wires to extract the
bulb connector.
Do not pull on the wires to extract the
bulb connector.
u Follow the same procedure as described
u Grasp the parking light (7) bulb holder
for the high beam.
and pull to extract.
u Remove the bulb (8) and fit a new bulb of
equal rating.
u Reinstall the lamp holder (7) in its seat.
9
10
CHANGING THE FRONT AND REAR
TURN INDICATOR BULBS
Carefully read page 88 (BULBS).
u Place the vehicle on the stand, see page
60 (PUTTING THE VEHICLE ON THE
STAND).
u Unscrew and remove the screw (9).
CAUTION
While removing the lens, proceed
carefully in order not to break the
locating peg.
u Remove the lens (10).
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CAUTION
Make sure that the lens locates
correctly into its seat on refitting.
Tighten the screw (9) moderately and
carefully, to avoid damaging the lens.
u Press the bulb slightly and rotate it
anticlockwise.
u Extract the bulb from its seat.
CHANGING THE TAIL LIGHT BULB
This vehicle fits a LED tail light, have it
replaced by a Moto Guzzi Authorised
Dealer.
REPLACING THE NUMBER PLATE
BULB
Since this operation is quite complex, have
it performed by a Moto Guzzi Authorised
Dealer.
CAUTION
Insert the bulb into the bulb holder, so
that the two pins slide into the slots in
the holder.
u Fit a new bulb of equal rating.
CAUTION
If the bulb holder comes off, refit it into
its seat so that the chamfered opening
of the holder matches the hole for the
screw.
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TRANSPORT
DRAINING THE FUEL TANK
Carefully read page 34 (FUEL).
WARNING
WARNING
Before transporting the vehicle, it is
neces sary to empty the fue l tank
completely, see page 92 (DRAINING
THE FUEL TANK), making sure that it is
completely dry.
During transport, the vehicle must be
firmly secured in an upright position to
avoid fuel, oil and coolant leaks.
If stranded, do not have the vehicle
towed - contact a roadside service firm
instead.
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u Place the vehicle on the centre stand on
firm and level ground.
u Stop the engine and wait until it has
cooled down.
u Prepare a container large enough to
Fire hazard.
Allow some time for the engine and
muffler to cool down completely.
Fuel vapours are harmful to human
health.
Ensure the area is well ventilated
before proceeding.
Do not inhale fuel vapours.
Do not smoke or use open flames.
hold the fuel in the tank and place it on
the floor on the left side of the vehicle.
u Remove the fuel filler plug.
u Drain fuel using a manual pump or
similar system. Do not damage the fuel
pump assembly (fuel level sensor
accommodated inside the tank).
DO NOT RELEASE FUEL IN THE
ENVIRONMENT.
Refit the filler plug after draining all fuel.
WARNING
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CLEANING
Clean the vehicle frequently if it is used in
particular areas or conditions, such as:
u Polluted areas (town and industrial
areas).
u High salinity and humidity (sea areas,
hot and damp climates).
u Seasonal/environmental
conditions
(road salt and chemicals spread on the
roads in the wintertime).
u Make sure to clean off any industrial
residue and pollutants, tar, dead insects,
bird droppings, etc. from the body panels
and fairings.
u Avoid parking the vehicle under trees.
Resins, fruits or leaves falling from the
trees may contain chemical substances
that may damage the paintwork.
WARNING
After the vehicle has been washed,
braking efficiency could be temporarily
impaired because the friction surfaces
of the braking systems may still be wet.
Ride carefully as braking distance will
be longer. Operate the brakes
repeatedly to restore normal operation.
Carry out the pre-ride checks, see page
52 (PRE-RIDE CHECKS CHART).
To remove dirt and mud from painted
surfaces, use a low-pressure water jet on
dirty areas, remove mud and dirt with a soft
car body sponge soaked with abundant
water and shampoo (2 - 4% parts of
shampoo).
Then rinse with plenty of water and dry with
chamois leather.
Clean the outer parts of the engine using a
degreaser, small brushes and cloth.
CAUTION
Before washing the vehicle
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1) Empty the front and under-seat
compartments;
2) Make sure the compartments are
properly closed.
CAUTION
Wash with mild soap and rinse with
water not under pressure (please read
this manual, on page 93 (CLEANING).
CAUTION
To clean the lights, use a sponge
soaked with water and a mild detergent,
rubbing the surfaces delicately and
rinsing frequently with plenty of water.
CAUTION
Polish with silicone wax only after
carefully washing the vehicle.
Do not use polishing pastes on matt
paints.
Do not wash the vehicle under the sun,
especially in the summertime, when the
body is still warm, as the shampoo will
dry before you can rinse it away and
could damage the paint.
Do not use fluids at a temperature
higher than 40°C to clean the plastic
components of the vehicle.
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CAUTION
Do not aim high-pressure water/air jets
or steam jets at the following parts:
wheel hubs, controls on the right and
left side of the handlebar, bearings,
brake master cylinders, instruments
and indicators, s ilencer exhaust,
glove/tool kit compartment, ignition
switch/steering lock.
Do not use alcohol, fuel or solvents to
clean the rubber and plastic parts: use
only water and mild soap.
Do not use solvents or oil-derived fluids
(such as acetone, trichloroethylene,
turpentine, fuel, thinners) to clean the
seat. You can use detergents with
surface-active agents up to 5% (mild
soap, degreasing agents or alcohol).
Carefully dry the seat after cleaning.
WARNING
Do not apply protection waxes to the
seat, or it may become slippery.
LONG PERIODS OF INACTIVITY
CAUTION
If the vehicle will not be ridden for more
than twenty days, disconnect the 30A
fuses to avoid deterioration of the
battery.
NOTE Removing the 30A fuses resets
the following functions: digital clock, trip
info and lap times. To re-set this function,
see page 18 (MULTIFUNCTION LCD
DISPLAY).
When the vehicle will not be ridden for long
periods, some precautions are necessary
to avoid damage.
Do not postpone necessary repairs or you
may forget them when you take the vehicle
out of storage; a general check up is also
recommended.
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Proceed as follows:
u Remove the battery, see page 82
(REMOVING THE BATTERY) and page
81 (LONG INACTIVITY OF THE
BATTERY).
u Wash and dry the vehicle, see page 93
(CLEANING).
u Polish painted surfaces with wax.
u Inflate the tyres, see page 43 (TYRES).
u Store the vehicle in an unheated, dry
place, away from sun light, where
temperature is reasonably steady.
u Wrap and tie a plastic bag around the
exhaust pipe openings to keep moisture
out.
NOTE
Place the vehicle on stable
supports to keep both wheels off the
ground.
AFTER STORAGE
NOTE Remove the plastic bags from the
exhaust silencers.
u Remove the covers and clean the
vehicle, see page 93 (CLEANING).
u Check the battery charge, see page 83
(CHARGING THE BATTERY) and install
it, see page 84 (INSTALLING THE
BATTERY).
u Fill the fuel tank, see page 34 (FUEL).
u Carry out the pre-ride checks, see page
52 (PRE-RIDE CHECKS CHART).
WARNING
Test ride the vehicle at moderate speed
in an area away from traffic.
u Cover the vehicle avoiding plastic or
waterproof covers.
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TECHNICAL DATA
DIMENSIONS
Max. Length
Max. width (at handlebar)
Max. height (at windscreen)
Seat height
Wheelbase
Minimum ground clearance
Dry weight
2195 mm
870 mm
Max 1405 mm - Min 1365 mm
800 mm
1495 mm
185 mm
246 kg
ENGINE
Model
Type
Number of cylinders
Displacement
Bore / stroke
Compression ratio
Maximum power
Starting
Engine idling rpm
Clutch
Lubrication system
Air filter
Cooling
V 1200 IE
90° traverse V-type, twin-cylinder, 4-stroke
2
1151 cc
95x81.2 mm
9.8: 1
above 65 kW (90 CV) at 7500 rpm
electric
1100 Ø 100 rpm
twin-plate, dry
pressure-fed system, adjustment through valves and gear pump
cartridge, dry
air
GEARBOX
Type
mechanical, 6 gears with foot control on the left side of the engine
CAPACITIES
Fuel (reserve included)
Fuel reserve
Engine oil
Gearbox fluid
Transmission fluid
Fork fluid
Seats
Max vehicle load
23 b
4b
oil and oil filter change 3600 cc
500 cc
380 cc
400 Ø 2.5 cu cm (per leg)
2
230 kg (rider + passenger + luggage)
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DRIVE
RATIOS
FUEL FEED
SYSTEM
Ratio
1st
2nd
Primary
gears
24/35
Final
17/38 = 1 : 2.235
20/34 = 1 : 1.700
Final ratio
Compact Reactive Shaft Drive - CA.R.C.
Double universal joint with floating bevel
gear
12/44 = 1 : 3.666
3rd
4th
5th
6th
23/31 = 1 : 1.347
26/29 = 1 : 1.115
31/30 = 1 : 0.967
29/25 = 1 : 0.862
Type
sequential, timed, multipoint Magneti Marelli electronic injection IAW5A,
alpha-n system; 2 Æ 40mm throttle bodies with Weber IW031 injectors,
closed loop lambda sensor
Æ 40 mm
Throttle
Fuel
Premium-grade unleaded petrol, minimum octane rating 95 (ROM) and 85
(MON).
FRAME
Type
Steering angle
Trail
Tube frame with two cradles that can be disassembled, high-strength steel
32°
120 mm
SUSPENSIONS
Front
Stroke
Rear
Æ 45 mm hydraulic telescopic fork, with adjustable spring preload.
120 mm
single-sided swinging arm with progressive linkage, monoshock with adjustable
rebound and with ergonomic knob for preload adjustment.
140 mm
FUEL SUPPLY
Wheel travel
BRAKES
WHEEL RIMS
TYRES
Front
Rear
twin floating disc in stainless steel Æ 320 mm, callipers with 4 opposite
pistons
disc in stainless steel Æ 282 mm, floating calliper with two parallel pistons
Type
Front
Rear
3 hollow spokes in aluminium alloy, chill cast
3.5" x 17∆
5.5" x 17∆
Type
METZELER Roadtec Z6 - MICHELIN Pilot Road - DUNLOP D220 ST
Sportmax
Size: 120/70 - ZR 17∆
Inflating pressure: 2.5 atm (250 kPa)
Inflating pressure with passenger: 2.5 atm (250 kPa)
Front
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Rear
Size: 180/55 - ZR 17∆
Inflating pressure: 2.8 atm (280 kPa)
Inflating pressure with passenger: 2.8 atm (280 kPa)
SPARK PLUGS
Inner (long life)
Outer
Spark plug electrode gap
NGK PMR8B
NGK BPR6ES
0.6 – 0.7 mm
ELECTRICAL SYSTEM
Battery
Main fuses
ABS fuses
Auxiliary fuses
Generator (with permanent magnet)
12 V – 18 Amp/h
30 A
40 A – 25 A
3 A √ 15 A √ 20 A √ 10A
12 V – 550 W at 2000 rpm
BULBS
Parking light
Low beam
High beam
Turn indicator light
Stop/rear parking lights
Instrument panel lighting
Number plate light
12 V – 5 W x 2
12 V – 55 W H3 x 2
12 V – 55 W H1 x 2
12 V – 10 W (orange)
LED
LED
12 V – 5 W
WARNING LIGHTS
Turn indicators
ABS
Alarm
Neutral
Side stand down
High beam
Fuel reserve
Antitheft
Gear shift indicator
LED
LED
LED
LED
LED
LED
LED
LED
LED
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LUBRICANT CHART
(Recommended) Engine oil:
RACING 4T 10W 60.
As an alternative to recommended oils, top brand oils meeting or exceeding CCMC G-4 A.P.I. SG specifications can be used.
(Recommended) Transmission oil:
(Recommended) Gearbox oil:
(Recommended) Fork oil:
ROTRA MP 80 W 90.
ROTRA MP/S 85 W 90.
FORK 5W or
FORK 20W.
(Recommended) bearings and other lubrication points:
GREASE SM2.
As an alternative to recommended grease, use top brand rolling bearing grease that will resist a temperature range of -30°C +140°C, with
dripping point 150°C - 230°C, high corrosion protection, good resistance to water and oxidisation.
Battery terminals protectant: Neutral grease or Vaseline.
WARNING
Use new brake fluid only. Do not mix different brands or types of oil unless you are sure that the different oil bases are compatible.
(Recommended) brake fluid: the system is filled with
BRAKE 5.1 DOT 4 (the braking system is also compatible with DOT 5).
As an alternative to the recommended product, top brand brake fluid meeting or exceeding SAE J1703, NHTSA 116 DOT 4, ISO 4925
specifications for synthetic brake fluid can be used.
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NOTES
ASK FOR GENUINE SPARE PARTS ONLY
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NOTES
ASK FOR GENUINE SPARE PARTS ONLY
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NOTES
ASK FOR GENUINE SPARE PARTS ONLY
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AUTHORISED DEALERS AND SERVICE CENTRES
THE VALUE OF SERVICE
Thanks to ongoing technical updates and product-specific technical training, Moto Guzzi Authorised Network engineers are familiar with
every detail of this vehicle and have the special equipment required for correct maintenance and repair.
A vehicle kept in sleek running order is a reliable vehicle. Other key factors are pre-ride checks, proper maintenance at the recommended
intervals and the use of Moto Guzzi Genuine Parts only!
To find contact information of the Authorised Dealer and/or Service Centre nearest you, please consult the Yellow Pages or the map
provided at our web site:
www.motoguzzi.it
When you demand Moto Guzzi Genuine Parts, you are purchasing products that have been developed and tested as early as the vehicle
design stage. Moto Guzzi Genuine Parts systematically undergo strict quality control procedures to ensure total reliability and a long
service life.
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Moto Guzzi s.p.a. wishes to thank you for purchasing this vehicle and
recommends the following:
√ Do not release oil, fuel, polluting substances and components into the
environment.
√ Do not keep the engine running when not necessary.
√ Avoid disturbing noise.
√ Respect the environment.
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