Roughneck C-Series


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Roughneck C-Series | Manualzz

OM-199 706D

March 2005

Processes

MIG (GMAW) Welding

Flux Cored (FCAW) Arc

Welding

Description

Semi-Automatic, Air-Cooled,

MIG (GMAW) Welding Gun

Visit our website at

www.MillerWelds.com

300, 400, 500, And 600 Ampere MIG Welding Guns

From Miller to You

Thank you and congratulations on choosing Miller. Now you can get

the job done and get it done right. We know you don’t have time to do it any other way.

That’s why when Niels Miller first started building arc welders in 1929, he made sure his products offered long-lasting value and superior quality. Like you, his customers couldn’t afford anything less. Miller products had to be more than the best they could be. They had to be the best you could buy.

Today, the people that build and sell Miller products continue the tradition. They’re just as committed to providing equipment and service that meets the high standards of quality and value established in 1929.

This Owner’s Manual is designed to help you get the most out of your

Miller products. Please take time to read the Safety precautions. They will help you protect yourself against potential hazards on the worksite.

We’ve made installation and operation quick and easy. With Miller you can count on years of reliable service with proper maintenance.

And if for some reason the unit needs repair,

Miller is the first welding equipment manufacturer in the U.S.A. to be registered to the ISO 9001:2000 Quality

System Standard.

there’s a Troubleshooting section that will help you figure out what the problem is. The parts list will then help you to decide the exact part you may need to fix the problem.

Warranty and service information for your particular model are also provided.

Working as hard as you do

− every power source from

Miller is backed by the most hassle-free warranty in the business.

Miller Electric manufactures a full line of welders and welding related equipment.

For information on other quality Miller products, contact your local Miller distributor to receive the latest full line catalog or individual catalog sheets. To locate your nearest

distributor or service agency call 1-800-4-A-Miller, or visit us at www.MillerWelds.com on the web.

Mil_Thank 7/03

TABLE OF CONTENTS

SECTION 1 −SAFETY PRECAUTIONS FOR GMAW WELDING GUNS − READ BEFORE USING . . . . . . . .

1-1. Symbol Usage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1-2. GMAW Gun Hazards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

EMF INFORMATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

SECTION 2 − INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2-1. Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2-2. Duty Cycle And Overheating . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2-3. Gun Connection And Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

SECTION 3 − MAINTENANCE & TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3-1. Routine Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3-2. Replacing The Contact Tip . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3-3. Installing Or Replacing The Liner . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3-4. Replacing Feeder Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3-5. Installing Optional Gun Hook 199 662 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3-6. Installing Replacement Trigger 199 628 And Optional Locking Trigger 199 661

3-7. Gooseneck Parts Replacement And Rotation Procedure

. . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3-8. Troubleshooting

SECTION 4 − PARTS LIST

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

OPTIONS AND ACCESSORIES

WARRANTY

3

3

3

4

4

1

1

1

2

4

5

5

6

7

7

8

8

10

SECTION 1 −SAFETY PRECAUTIONS FOR GMAW

WELDING GUNS − READ BEFORE USING

SR7_8/03

1-1. Symbol Usage

Means Warning! Watch Out! There are possible hazards with this procedure! The possible hazards are shown in the adjoining symbols.

Y Marks a special safety message.

.

Means NOTE; not safety related.

This group of symbols means Warning! Watch Out! Possible ELECTRIC SHOCK and HOT PARTS hazards.

Consult symbols and related instructions below for necessary actions to avoid the hazards.

1-2. GMAW Gun Hazards

WARNING

GMAW WELDING can be hazardous.

PROTECT YOURSELF AND OTHERS FROM POSSIBLE SERIOUS INJURY OR DEATH. KEEP CHILDREN

AWAY. PACEMAKER WEARERS KEEP AWAY UNTIL CONSULTING YOUR DOCTOR.

In welding, as in most jobs, exposure to certain hazards occurs. Welding is safe when precautions are taken. The safety information given below is only a summary of the more complete safety information found in the wire feeder and welding power source Owner’s Manuals. Read and follow all safety precautions.

HAVE ALL INSTALLATION, OPERATION, MAINTENANCE, AND REPAIR WORK PERFORMED ONLY BY

QUALIFIED PEOPLE.

ELECTRIC SHOCK can kill.

1. Always wear dry insulating gloves.

2. Insulate yourself from work and ground.

3. Do not touch live electrode or electrical parts.

4. Repair or replace worn, damaged, or cracked gun or cable insulation.

5. Turn off welding power source before changing contact tip or gun parts.

6. Keep all covers and handle securely in place.

ARC RAYS can burn eyes and skin.

1. Wear welding helmet with correct shade of filter.

2. Wear correct eye and body protection.

3. Cover exposed skin with spatter-resistant clothing.

HOT SURFACES can burn skin.

1. Allow gun to cool before touching.

2. Do not touch hot metal.

3. Protect hot metal from contact by others.

FUMES AND GASES can be hazardous to your health.

1. Keep your head out of the fumes.

2. Ventilate area, or use breathing device.

3. Read Material Safety Data Sheets (MSDSs) and manufacturer’s instructions for material used.

WELDING can cause fire or explosion.

1. Do not weld near flammable material.

2. Do not weld on closed containers.

3. Watch for fire; keep extinguisher nearby.

NOISE can damage hearing; SOME

APPLICATIONS, SUCH AS PULSING, are noisy.

1. Check for noise level limits exceeding those specified by OSHA.

2. Use approved ear plugs or ear muffs if noise level is high.

3. Warn others nearby about noise hazard.

WELDING WIRE can cause puncture wounds.

1. Keep hands and body away from gun tip when trigger is pressed.

BUILD UP OF GAS can injure or kill

1. Shut off shielding gas supply when not in use.

2. Always ventilate confined spaces or use approved air-supplied respirator.

OM-199 706 Page 1

NOTE

EMF INFORMATION

Considerations About Welding And The Effects Of Low Frequency Electric And

Magnetic Fields

The following is a quotation from the General Conclusions Section of the U.S. Congress, Office of Technology Assessment, Biological

Effects of Power Frequency Electric & Magnetic Fields −

Background Paper, OTA-BP-E-53 (Washington, DC: U.S.

Government Printing Office, May 1989): “. . . there is now a very large volume of scientific findings based on experiments at the cellular level and from studies with animals and people which clearly establish that low frequency magnetic fields can interact with, and produce changes in, biological systems. While most of this work is of very high quality, the results are complex. Current scientific understanding does not yet allow us to interpret the evidence in a single coherent framework. Even more frustrating, it does not yet allow us to draw definite conclusions about questions of possible risk or to offer clear science-based advice on strategies to minimize or avoid potential risks.”

To reduce magnetic fields in the workplace, use the following procedures:

1. Keep cables close together by twisting or taping them.

2. Arrange cables to one side and away from the operator.

3. Do not coil or drape cables around the body.

4. Keep welding power source and cables as far away as practical.

5. Connect work clamp to workpiece as close to the weld as possible.

About Pacemakers:

The above procedures are among those also normally recommended for pacemaker wearers. Consult your doctor for complete information.

mod10.1 4/93

OM-199 706 Page 2

SECTION 2 − INSTALLATION

2-1. Specifications

Ref. 802 626-B

Air-Cooled Guns For GMAW Welding

Note: Using mixed gases other than CO

2

reduces duty cycle ratings by 10-50%.

C-30 Gun Feeds .023 To 5/64 in (0.6 To 2.0 mm) Wire

Duty Cycle Rating:

100%: 300 A With CO

2

Shielding Gas

Weight With 15 Ft (Heaviest) Power Cable: 7.5 lb (3.4 kg)

Maximum Recommended Wire Size − 5/64 in

C-40 Gun Feeds .023 To 5/64 in (0.6 To 2.0 mm) Wire

Duty Cycle Rating:

100%: 400 A With CO

2

Shielding Gas

Weight With 15 Ft (Heaviest) Power Cable: 10.3 lb (4.7 kg)

Maximum Recommended Wire Size − 5/64 in

C-50 Gun Feeds .023 To 1/8 in (0.6 To 3.2 mm) Wire

Duty Cycle Rating:

100%: 500 A With CO

2

Shielding Gas

Weight With 15 Ft (Heaviest) Power Cable: 13 lb (5.9 kg)

Maximum Recommended Wire Size − 1/8 in

C-60 Gun Feeds .023 To 1/8 in (0.6 To 3.2 mm) Wire

Duty Cycle Rating:

100%: 600 A With CO

2

Shielding Gas

Weight With 15 Ft (Heaviest) Power Cable: 14.5 lb (6.6 kg)

Maximum Recommended Wire Size − 1/8 in

2-2. Duty Cycle And Overheating

100% Duty Cycle At Following Amperes:

C-30 Gun: 300 A With CO

C-40 Gun: 400 A With CO

C-50 Gun: 500 A With CO

C-60 Gun: 600 A With CO

2

2

2

2

Shielding Gas

Shielding Gas

Shielding Gas

Shielding Gas

Duty Cycle is percentage of 10 minutes that unit can weld at rated load without overheating.

Using mixed gases other than CO

2

reduces duty cycle ratings 10−50% depending on gas mixture and welding parameters.

Y Exceeding duty cycle can

damage unit and void warranty.

Overheating

Continuous Welding

0

Minutes

15

A or V

OR

Reduce Duty Cycle sduty1 5/95

OM-199 706 Page 3

2-3. Gun Connection And Operation

3

2

1

1 Gun Securing Knob

2 Gun Block

3 Feeder Connector

Loosen knob. Insert feeder connector until it is as close as possible to drive rolls without touching. Tighten knob.

4 Gun Trigger Plug

5 Gun Trigger Receptacle

Insert plug into receptacle and tighten threaded collar.

6 Trigger Switch

Press switch to feed energized wire and start gas flow.

5

6

4

802 631-B

SECTION 3 − MAINTENANCE & TROUBLESHOOTING

3-1. Routine Maintenance

Y Disconnect power

before maintaining.

Each Spool Of Wire

.

Maintain more often during severe conditions.

Clean

Nozzle

And Check

Contact Tip

Blow Out Gun

Casing

Replace

Damaged Or

Unreadable

Labels

3 Months

Clean And

Tighten

Weld

Terminals

Replace Damaged

Gas Hose

Repair Or Replace

Cracked Cables

And Cords

OM-199 706 Page 4

3-2. Replacing The Contact Tip

1

2

3

Tools Needed:

3-3. Installing Or Replacing The Liner

3 4 5 6 1

Tools Needed:

Y Turn Off welding power

source and wire feeder and be sure gun is cool before proceeding.

Cut off wire at contact tip.

1 Nozzle

2 Contact Tip

3 Diffuser

.

Correct wire size is stamped on tip. Be sure to use indicated wire size.

Ref. 802 661-A

Y Turn Off welding power

source and wire feeder and be sure gun is cool before proceeding.

1 Liner

2 Feeder Connector

3 Nozzle

4 Contact Tip

5 Diffuser

6 Insulator

Lay gun cable out straight. Remove nozzle, tip, diffuser and insulator.

Remove existing liner from adapter by unscrewing threaded end of liner and removing liner from gun cable.

Insert new liner into feeder connector and feed liner into connector.

Rotate threaded end of liner into adapter to secure liner in place.

At opposite end of gun cable, cut liner so 7/8 in extends beyond end of gooseneck as shown. Reinstall insulator, diffuser, tip and nozzle.

2

Threaded End

1

802 648-D

OM-199 706 Page 5

3-4. Replacing Feeder Connector

Threaded End

6 5

1

2

3

4

5

Old Feeder Connector

Flatted Side

New Feeder Connector

Tools Needed:

5/8

7/8 in (22 mm)

Y Turn Off welding power source and

wire feeder and be sure gun is cool before proceeding.

1 Nozzle

2 Contact Tip

3 Diffuser

4 Insulator

5 Liner

6 Feeder Connector

Lay gun cable out straight.

Remove nozzle, contact tip, diffuser, and insulator. Remove existing liner from feeder connector by unscrewing threaded end of liner and removing liner from gun cable.

Using wrenches on handle insert and feeder connector, remove old feeder connector from handle insert.

Install new feeder connector.

.

Gun cable must be straight when new liner is inserted or new liner will be cut

Ref. 802 874-B / 802 648-D

to incorrect length, causing wire feed problems.

Insert new liner into new feeder connector and feed liner into feeder connector. Rotate threaded end of liner into feeder connector and tighten to secure liner in place.

At opposite end of gun cable, cut liner so 7/8 in (22 mm) extends beyond end of gooseneck as shown. Reinstall insulator, diffuser, tip and nozzle.

OM-199 706 Page 6

3-5. Installing Optional Gun Hook 199 662

2

1

Y Turn Off welding power

source and wire feeder and be sure gun is cool before proceeding.

1 Retaining Screw

2 Gun Hook

Remove single retaining screw in location shown, position gun hook in place, and reinstall retaining screw.

Tools Needed:

Ref. 802 658-A

3-6. Installing Replacement Trigger 199 628 And Optional Locking Trigger 199 661

Tabs

Tabs locations are the same on locking trigger.

3

Or

2

1

4

Y Turn Off welding power

source and wire feeder and be sure gun is cool before proceeding.

1 Left Half Of Handle

2 Retaining Screw (Four Total)

.

When retaining screws are removed, matching nuts are not held in place.

Remove retaining screws and left half of handle as shown.

3 Trigger

4 Locking Trigger

Align tabs on applicable trigger

(see illustration) with indentations in handle portion still on gun and install trigger in place. Reinstall handle portion removed earlier and secure in place with retaining screws.

Tools Needed:

Ref. 802 660-A

OM-199 706 Page 7

3-7. Gooseneck Parts Replacement And Rotation Procedure

1

2

3

6

4

5

7

Y Turn Off welding power

source and wire feeder and be sure gun is cool before proceeding.

To remove front items from gooseneck, follow the order shown.

1 Nozzle

2 Diffuser

3 Insulator

To remove gooseneck, proceed as follows:

4 Nut Cover

5 Nut

6 Gooseneck

7 Handle

Loosen nut cover completely and slide it up on gooseneck.

Loosen nut completely and remove gooseneck from handle.

To rotate gooseneck, proceed as follows:

Loosen nut cover completely and slide it up on gooseneck.

Loosen nut slightly and rotate gooseneck to desired position.

Tighten nut and reinstall nut cover.

Rotating

Gooseneck

Tools Needed:

3-8. Troubleshooting

Trouble

Wire does not feed.

Wire is not energized.

Wire feeds unevenly.

Remedy

Check contact tip and check for kinks in gun cable.

Check connections at welding power source/wire feeder.

Have nearest Factory Authorized Service Agent check gun trigger switch.

Check contact tip and check for kinks in gun cable.

Have nearest Factory Authorized Service Agent check gun trigger switch.

Check contact tip. Check for kinks in gun cable. Blow out liner and gun casing.

803 350

OM-199 706 Page 8

Notes

Work like a Pro!

Pros weld and cut safely. Read the safety rules at the beginning of this manual.

OM-199 706 Page 9

SECTION 4 − PARTS LIST INCLUDING CONSUMABLES

Item

Number

1 2 3 4 5,7

OM-199 706 Page 10

Figure 4-1. Consumables Flowchart

Item

No.

Part

No.

Description

Figure 4-1. Consumables Flowchart

Quantity

Table 4-1. Nozzles

. . . 1 . . . . . . . . .

. . . 1 . . . . . . . . .

176238 . . NOZZLE, spot flat (requires diffuser 209099, used with any

. . heavy duty FasTipt contact tip) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

♦ 176240 NOZZLE, spot inside corner (requires diffuser 209099, used with any

. . . 1 . . . . . . . . . . . heavy duty FasTipt contact tip) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

176242 NOZZLE, spot outside corner (requires diffuser 209099, used with any heavy duty FasTipt contact tip) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

199 610 NOZZLE, screw on brass 1/2 in orifice . . . 1 . . . . . . . .

. . . 1 . . . . . . . .

. . . 1 . . . . . . . .

. . . 1 . . . . . . . .

. . . 1 . . . . . . . .

. . . 1 . . . . . . . .

. . . 1 . . . . . . . .

. . . 1 . . . . . . . .

. . . 1 . . . . . . . . . .

199 611

199 612

199 613

. .

. .

. .

. .

. .

NOZZLE, screw on brass 3/4 in orifice straight

NOZZLE, screw on brass 3/4 in orifice straight heavy duty

NOZZLE, screw on brass 5/8 in orifice

199 615 NOZZLE, screw on copper 1/2 in orifice

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

199 614 NOZZLE, screw on brass 5/8 in orifice heavy duty

199 616

199 617 NOZZLE, screw on copper 3/4 in orifice heavy duty

198 855

. .

. .

. .

. .

NOZZLE, screw on copper 3/4 in orifice

. . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . .

NOZZLE, screw on copper 5/8 in orifice (standard on 300 & 400

. . . 1 . . . . . . . . . .

. . .

. . .

. . .

. . .

. . .

1

1

1

1

1

. . . . . . . .

. . . . . . . .

. . . . . . . .

. . . . . . . .

. . . . . . . .

199 618 . . amp models) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

NOZZLE, screw on copper 5/8 in orifice heavy duty

(standard on 500 & 600 amp models) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

207 313 NOZZLE, screw on copper 5/8 in orifice 15/16 OD

. .

1

1

1

. . . . . . . . . . . . . . . . . . . . . . . . .

209 033 NOZZLE, slip on copper 1/2 in orifice tapered (requires diffuser 209031 or

209032 and insulator 209047, used with any tapered FasTipt contact tip) . . 1

1

1

209 034 . . NOZZLE, slip on copper 3/8 in orifice tapered (requires diffuser 209031 or

209032 and insulator 209047, used with any tapered FasTipt contact tip) . . 1

209 035 . . NOZZLE, screw on copper 3/8 in orifice tapered (requires diffuser 206195,

209 036 . .

206196 or 210664, used with any tapered FasTipt contact tip) . . . . . . . . . . .

NOZZLE, screw on copper 1/2 in orifice tapered (requires diffuser 206195,

206196 or 210664, used with any tapered FasTipt contact tip) . . . . . . . . . . .

1

1

1

1

1

1

1

1

1

1

1

Table 4-2. Heavy Duty FasTiptContact Tips*

. . .

. . .

. . .

. . .

2

2

2

2

. . . . . . . .

. . . . . . . .

. . . . . . . .

. . . . . . . .

. . . 2 . . . . . . . . . .

. . . 2 . . . . . . . .

. . . 2 . . . . . . . . . .

. . . 2 . . . . . . . .

. . .

. . .

2

2

. . . . . . . .

. . . . . . . .

206 184

206 185

206 186

206 187

. .

. .

. .

. .

.023 in (0.6 mm)

.030 in (0.8 mm)

.035 in (0.9 mm)

.040 in (1.0 mm)

. . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . .

206 190 . . 1/16 in (1.6 mm) (standard on 500 & 600 amp models)

206 191 . . .068 in (1.7 mm) or 1/16 in (1.6 mm) aluminum wire

206 192 . . 5/64 in (2.0 mm)

206 193 . . 3/32 in (2.4 mm)

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

206 188 . . .045 in (1.2 mm) (standard on 300 & 400 amp models)

206 189 . . .052 in (1.3 mm) or 3/64 in (1.2 mm) aluminum wire

. . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1

1

1

1

1

1

1

1

1

1

Table 4-3. Extra Heavy Duty FasTiptContact Tips*

. . . 2 . . . . . . . .

. . . 2 . . . . . . . .

. . . 2 . . . . . . . .

. . . 2 . . . . . . . .

. . . 2 . . . . . . . .

. . . 2 . . . . . . . .

. . . 2 . . . . . . . .

. . . 2 . . . . . . . .

. . . 2 . . . . . . . .

198 851 . . .045 in (1.2 mm)

198 852 .052 in (1.3 mm) or 3/64 in (1.2 mm) aluminum wire

199 605

199 606

198 853

198 854

199 607

199 608

. .

. .

. .

. .

. .

. .

. .

. .

.035 in (0.9 mm)

.040 in (1.0 mm)

1/16 in (1.6 mm)

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

.068 in (1.7 mm) or 1/16 in (1.6 mm) aluminum wire

5/64 in (2.0 mm)

3/32 in (2.4 mm)

. . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

199 609 7/64−1/8 in (2.8 mm) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1

1

1

1

1

1

1

1

1

OM-199 706 Page 11

Item

No.

Part

No.

Description

Figure 4-1. Consumables Flowchart (Continued)

Quantity

Table 4-4. Tapered FasTipt Contact Tips*

. . . 2 . . . . . . . . .

. . . 2 . . . . . . . . .

. . . 2 . . . . . . . . .

. . . 2 . . . . . . . . .

. . . 2 . . . . . . . . .

. . . 2 . . . . . . . . .

. . . 2 . . . . . . . . .

209024 . . .023 in (0.6 mm)

209025 . . .030 in (0.8 mm)

♦ 209026 . . .035 in (0.9 mm)

♦ 209027 . . .045 in (1.2 mm)

209028 . . 3/64 in (1.2 mm)

209029 . . .052 in (1.3 mm)

♦ 209030 . . 1/16 in (1.6 mm)

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1

1

1

1

1

1

1

Table 4-5. Value Multi−Turn Contact Tips*

. . . 2 . . . . . . . .

. . . 2 . . . . . . . .

. . . 2 . . . . . . . .

. . . 2 . . . . . . . .

. . . 2 . . . . . . . .

. . . 2 . . . . . . . .

. . . 2 . . . . . . . .

. . . 2 . . . . . . . .

. . . 2 . . . . . . . .

. . . 2 . . . . . . . .

087 300

071 825

054 202

054 201

199 593

. .

. .

. .

. .

. .

.023 in (0.6 mm)

.030 in (0.9 mm)

.035 in (0.9 mm)

.045 in (1.2 mm)

.3/64 in (1.2 mm) aluminum wire

044 006 . . .052 in (1.3 mm)

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

♦ 047 566 . . 1/16 in (1.6 mm)

202 933 1/16 in (1.6 mm) aluminum wire

199 594

047 565

. .

. .

. .

.068 in (1.7 mm)

5/64 in (2.0 mm)

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1

1

1

1

1

1

1

1

1

1

Table 4-6. Gas Diffusers

. . .

. . .

. . .

. . .

. . . 3 . . . . . . . . . .

. . . 3 . . . . . . . .

. . . 3 . . . . . . . .

. . . 3 . . . . . . . .

. . .

. . .

3

3

3

3

3

3

. . . . . . . .

. . . . . . . .

. . . . . . . .

. . . . . . . .

. . . . . . . .

. . . . . . . .

. . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . .

(standard on all guns) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

210 664 1/4 in tip recess − for heavy duty FasTip contact tips

198 857

199 623

199 621

199 622

206 195 . . 1/8 in tip recess − for heavy duty FasTip contact tips

206 196

209 031

. .

. .

. .

. .

. .

. .

. .

1/8 in tip recess − for extra heavy duty FasTip contact tips

Flush tip − for extra heavy duty FasTip contact tips

1/8 in tip recess − for value multi−turn contact tips

Flush tip − for value multi−turn contact tips

Flush tip − for heavy duty FasTip contact tips

. . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . .

Slip on recessed diffuser (requires nozzle 209033 or 209034

. . and insulator 209047, used with any tapered FasTip contact tip)

209 032 Slip on flush diffuser (requires nozzle 209033 or 209034

. . and insulator 209047, used with any tapered FasTip contact tip)

209 099 Spot diffuser (requires spot nozzle 176238 or176240 or 176242)

. . . . . . . . . .

. . . . . . . . . .

. . . . . . . . . .

1

1

1

1

1

1

1

1

1

1

Table 4-7. Insulators

. . . 4 . . . . . . . . . .

. . . 4 . . . . . . . . . .

. . . 5 . . . . . . . . . .

198 856 . . INSULATOR, Rubber

209 047 . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

INSULATOR, Teflon (required when using diffuser 209031 or 209032

. . with nozzle 209033 or 209034)

202 292 COVER, nut

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1

1

1

Table 4-8. Liners

. . . 6 . . . . . . . .

202 889 . . LINER, monocoil .023−.030 wire x 16.5 ft round wound

. . . 6 . . . . . . . . . . 202 890 . . LINER, monocoil .035−.045 wire x 16.5 ft round wound

. . .

. . .

. . .

. . .

6

6

6

6

. . . . . . . .

. . . . . . . .

. . . . . . . .

. . . . . . . .

202 894 LINER, monocoil 7/64−1/8 wire x 16.5 ft flat wound

202 893

202 895

. .

. .

. .

. .

LINER, monocoil 5/64−3/32 wire x 16.5 ft flat wound

LINER, monocoil 3/64−1/16 AL wire x 16.5 ft

. . . . . . . . . . . . . . . . . .

. . . 6 . . . . . . . . . . . .

(standard on 300 & 400 amp models) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

202 891 LINER, monocoil .052−1/16 wire x 16.5 ft round wound

(standard on 500 & 600 amp models) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

♦ 202 892 LINER, monocoil 1/16−.078 wire x 16.5 ft flat wound . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . .

1

1

1

1

1

1

1

OM-199 706 Page 12

Item

No.

Part

No.

Description

Figure 4-1. Consumables Flowchart (Continued)

Quantity

Table 4-9. Goosenecks

. . .

. . .

. . . 7 . . . . . . . .

. . .

7

7

7

. . . . . . . .

. . . . . . . .

. . . . . . . +

+199 625

+199 626

+199 627

213 450

. .

. .

. .

. .

GOOSENECK, jacketed 4.5 in/50deg wrench swivel

(standard on 300 & 400 amp models) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

GOOSENECK, jacketed 6 in/50deg wrench swivel

(standard on 500 amp models) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

GOOSENECK, jacketed 8 in/50deg wrench swivel

(standard on 600 amp models) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

GOOSENECK, jacketed 6.0” straight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1

1

1

1

OPTIONAL

+Includes nozzle insulator 198 856 and threaded nut cover 202 292.

*All contact tips are packaged in bags of 25.

BE SURE TO PROVIDE MODEL WHEN ORDERING REPLACEMENT PARTS.

To maintain the factory original performance of your equipment, use only Manufacturer’s Suggested

Replacement Parts. Model is required when ordering parts from your local distributor.

Contact Tip

Nozzle

Diffuser

Liner

Gooseneck

300 Amp Guns

206 188

198 855

206 195

202 890

199 625

Standard Consumables Chart

400 Amp Guns

206 188

198 855

206 195

202 890

199 625

500 Amp Guns

206 190

199 618

206 195

202 891

199 626

600 Amp Guns

206 190

199 618

206 195

202 891

199 627

OM-199 706 Page 13

9

10

11

12

13

16

8

15

14

OM-199 706 Page 14

8

5

7

6

4

3

2

1

For consumable items 1 thru 7 see Figure 4-1.

Figure 4-2. C-30, C-40, C-50, And C-60 Guns

802 630-D

Item

No.

Part

No.

Description

Figure 4-2. C-30, C-40, C-50, And C-60 Guns

Quantity

Table 4-10. Parts

. . . 8 . . . . . . . . . .

. . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . .

8 . . . . . . . . . . . . .

. . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . .

. . . 9 . . . . . . . . . .

. . . 9 . . . . . . . . . .

. . . 9 . . . . . . . . . .

. . . 9 . . . . . . . . . .

. . . 9 . . . . . . . . . .

. . . 9 . . . . . . . . . .

. . . 9 . . . . . . . . . .

. . . 9 . . . . . . . . . .

. . . 9 . . . . . . . . . .

. . . 9 . . . . . . . . . .

. . . 9 . . . . . . . . . .

. . . 9 . . . . . . . . . .

. . . 10 . . . . . . . . . .

. . . 11 . . . . . . . . . .

. . . 12 . . . . . . . . . .

. . . 13 . . . . . . . . . .

. . . . . . . . . . . . . . . .

. . .

. . .

. . .

14

15

16

. . . . . . . .

. . . . . . . . . .

. . . . . . . . . . . . . .

. . . . . . . . . . . . . .

. . . . . . . . . .

199 630

199 632

199 633

199 634

199 635

. . HANDLE KIT, 300 & 400 amp models (includes)

. . . .

. . . .

SCREW, M4 x 18

NUT, M4

. . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

SCREW, M3 x 11 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

199 647 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

199 631 HANDLE KIT, 500 & 600 amp models (includes)

199 632

199 633

. . . .

. . . . NUT, M3

LABEL, gun handle Miller Roughneck

. .

. . . .

. . . .

SCREW, M4 x 18

NUT, M4

199 647 . . . .

199 648 LABEL, back-end C-3010

. . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

LABEL, gun handle Miller Roughneck

199 649

199 650

199 651

. .

. .

. .

. .

LABEL, back-end C-3012

LABEL, back-end C-3015

LABEL, back-end C-4010

199 652 LABEL, back-end C-4012

199 653

199 654

199 655

. .

. .

. .

. .

LABEL, back-end C-4015

LABEL, back-end C-5010

LABEL, back-end C-5012

199 656 LABEL, back-end C-5015

079 974

079 878 HOUSING, plug and pins (includes)

199 661 . .

. .

SWITCH, locking trigger

199 662 HOOK, gun

199 663 KIT, adapter Miller to old Hobart/Thermal/Tweco (includes)

. . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . .

. . . . . . . . . . . . . .

199 657

199 659

199 660

199 637

199 640

079 531

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

199 628 SWITCH, trigger (standard on all guns)

199 629

. .

. .

. .

. .

. .

. .

. .

. .

. .

LABEL, back-end C-6010

LABEL, back-end C-6012

LABEL, back-end C-6015

. . . .

. . . .

O-RING, Miller power pin

SWITCH, contact pin

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

SCREW, machine binding head . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

ADAPTER, Miller power pin (includes) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

CONN, circ cpc clamp str rlf size 11 .453 OD . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

199 664 KIT, adapter Miller to Lincoln (includes)

. . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . .

202 916

201 727

202 918

201 728

. .

. . . . ADAPTER, Roughneck to old Hobart

. . . . CONTROL LEADS, Hobart

. .

. . . . ADAPTER, Roughneck to Lincoln

. . . . CONTROL LEADS, Lincoln

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1

1

1

2

1

1

2

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

4

2

1

4

1

2

4

1

1

4

OPTIONAL

+Includes nozzle insulator 198 856 and threaded nut cover 202 292.

*All contact tips are packaged in bags of 25.

BE SURE TO PROVIDE MODEL WHEN ORDERING REPLACEMENT PARTS.

To maintain the factory original performance of your equipment, use only Manufacturer’s Suggested

Replacement Parts. Model is required when ordering parts from your local distributor.

OM-199 706 Page 15

Notes

OM-199 706 Page 16

Notes

Start Your Professional

Welding Career Now!

400 Trade Square East, Troy, Ohio 45373

1-800-332-9448 www.welding.org

Over 80,000 trained since 1930!

Notes

Warranty Questions?

Call

1-800-4-A-MILLER for your local

Miller distributor.

Your distributor also gives you ...

Service

You always get the fast, reliable response you need. Most replacement parts can be in your hands in 24 hours.

Support

Need fast answers to the tough welding questions?

Contact your distributor.

The expertise of the distributor and Miller is there to help you, every step of the way.

LIMITED WARRANTY − Subject to the terms and conditions below, Miller Electric Mfg. Co., Appleton, Wisconsin, warrants to its original retail purchaser that new Miller equipment sold after the effective date of this limited warranty is free of defects in material and workmanship at the time it is shipped by Miller.

THIS WARRANTY IS EXPRESSLY IN LIEU OF ALL OTHER

WARRANTIES, EXPRESS OR IMPLIED, INCLUDING THE

WARRANTIES OF MERCHANTABILITY AND FITNESS.

Within the warranty periods listed below, Miller will repair or replace any warranted parts or components that fail due to such defects in material or workmanship. Miller must be notified in writing within thirty (30) days of such defect or failure, at which time Miller will provide instructions on the warranty claim procedures to be followed.

Miller shall honor warranty claims on warranted equipment listed below in the event of such a failure within the warranty time periods. All warranty time periods start on the date that the equipment was delivered to the original retail purchaser, or one year after the equipment is sent to a North American distributor or eighteen months after the equipment is sent to an

International distributor.

1.

5 Years Parts — 3 Years Labor

* Original main power rectifiers

* Inverters (input and output rectifiers only)

2.

3 Years — Parts and Labor

* Transformer/Rectifier Power Sources

* Plasma Arc Cutting Power Sources

* Semi-Automatic and Automatic Wire Feeders

* Inverter Power Sources (Unless Otherwise Stated)

* Water Coolant Systems (Integrated)

* Intellitig

* Maxstar 150

* Engine Driven Welding Generators

(NOTE: Engines are warranted separately by the engine manufacturer.)

3.

1 Year — Parts and Labor Unless Specified

* DS-2 Wire Feeder

* Motor Driven Guns (w/exception of Spoolmate

Spoolguns)

* Process Controllers

* Positioners and Controllers

* Automatic Motion Devices

* RFCS Foot Controls

* Induction Heating Power Sources and Coolers

* Water Coolant Systems (Non-Integrated)

* Flowgauge and Flowmeter Regulators (No Labor)

* HF Units

* Grids

* Maxstar 85, 140

* Spot Welders

* Load Banks

* Arc Stud Power Sources & Arc Stud Guns

* Racks

* Running Gear/Trailers

* Plasma Cutting Torches (except APT & SAF

Models)

* Field Options

(NOTE: Field options are covered under True

Blue ® for the remaining warranty period of the product they are installed in, or for a minimum of one year — whichever is greater.)

4.

6 Months — Batteries

5.

90 Days — Parts

* MIG Guns/TIG Torches

Effective January 1, 2005

(Equipment with a serial number preface of “LF” or newer)

This limited warranty supersedes all previous Miller warranties and is exclusive with no other guarantees or warranties expressed or implied.

* Induction Heating Coils and Blankets

* APT & SAF Model Plasma Cutting Torches

* Remote Controls

* Accessory Kits

* Replacement Parts (No labor)

* Spoolmate Spoolguns

* Canvas Covers

Miller’s True Blue

®

Limited Warranty shall not apply to:

1.

Consumable components; such as contact tips, cutting nozzles, contactors, brushes, slip rings, relays or parts that fail due to normal wear. (Exception: brushes, slip rings, and relays are covered on Bobcat,

Trailblazer, and Legend models.)

2.

Items furnished by Miller, but manufactured by others, such as engines or trade accessories. These items are covered by the manufacturer’s warranty, if any.

3.

Equipment that has been modified by any party other than

Miller, or equipment that has been improperly installed, improperly operated or misused based upon industry standards, or equipment which has not had reasonable and necessary maintenance, or equipment which has been used for operation outside of the specifications for the equipment.

MILLER PRODUCTS ARE INTENDED FOR PURCHASE AND

USE BY COMMERCIAL/INDUSTRIAL USERS AND

PERSONS TRAINED AND EXPERIENCED IN THE USE AND

MAINTENANCE OF WELDING EQUIPMENT.

In the event of a warranty claim covered by this warranty, the exclusive remedies shall be, at Miller’s option: (1) repair; or (2) replacement; or, where authorized in writing by Miller in appropriate cases, (3) the reasonable cost of repair or replacement at an authorized Miller service station; or (4) payment of or credit for the purchase price (less reasonable depreciation based upon actual use) upon return of the goods at customer’s risk and expense. Miller’s option of repair or replacement will be F.O.B., Factory at Appleton, Wisconsin, or

F.O.B. at a Miller authorized service facility as determined by

Miller. Therefore no compensation or reimbursement for transportation costs of any kind will be allowed.

TO THE EXTENT PERMITTED BY LAW, THE REMEDIES

PROVIDED HEREIN ARE THE SOLE AND EXCLUSIVE

REMEDIES. IN NO EVENT SHALL MILLER BE LIABLE FOR

DIRECT, INDIRECT, SPECIAL, INCIDENTAL OR

CONSEQUENTIAL DAMAGES (INCLUDING LOSS OF

PROFIT), WHETHER BASED ON CONTRACT, TORT OR

ANY OTHER LEGAL THEORY.

ANY EXPRESS WARRANTY NOT PROVIDED HEREIN AND

ANY IMPLIED WARRANTY, GUARANTY OR

REPRESENTATION AS TO PERFORMANCE, AND ANY

REMEDY FOR BREACH OF CONTRACT TORT OR ANY

OTHER LEGAL THEORY WHICH, BUT FOR THIS

PROVISION, MIGHT ARISE BY IMPLICATION, OPERATION

OF LAW, CUSTOM OF TRADE OR COURSE OF DEALING,

INCLUDING ANY IMPLIED WARRANTY OF

MERCHANTABILITY OR FITNESS FOR PARTICULAR

PURPOSE, WITH RESPECT TO ANY AND ALL EQUIPMENT

FURNISHED BY MILLER IS EXCLUDED AND DISCLAIMED

BY MILLER.

Some states in the U.S.A. do not allow limitations of how long an implied warranty lasts, or the exclusion of incidental, indirect, special or consequential damages, so the above limitation or exclusion may not apply to you. This warranty provides specific legal rights, and other rights may be available, but may vary from state to state.

In Canada, legislation in some provinces provides for certain additional warranties or remedies other than as stated herein, and to the extent that they may not be waived, the limitations and exclusions set out above may not apply. This Limited

Warranty provides specific legal rights, and other rights may be available, but may vary from province to province.

miller_warr 1/05

Owner’s Record

Please complete and retain with your personal records.

Model Name

Purchase Date

Distributor

Address

City

State

Serial/Style Number

(Date which equipment was delivered to original customer.)

Zip

For Service

Contact a DISTRIBUTOR or SERVICE AGENCY near you.

Always provide Model Name and Serial/Style Number.

Contact your Distributor for:

Contact the Delivering Carrier to:

Welding Supplies and Consumables

Options and Accessories

Personal Safety Equipment

Service and Repair

Replacement Parts

Training (Schools, Videos, Books)

Technical Manuals (Servicing Information and Parts)

Circuit Diagrams

Welding Process Handbooks

To locate a Distributor or Service Agency visit www.millerwelds.com or call 1-800-4-A-Miller

File a claim for loss or damage during shipment.

For assistance in filing or settling claims, contact your distributor and/or equipment manufacturer’s

Transportation Department.

PRINTED IN USA

©

2005 Miller Electric Mfg. Co. 1/05

Miller Electric Mfg. Co.

An Illinois Tool Works Company

1635 West Spencer Street

Appleton, WI 54914 USA

International Headquarters−USA

USA Phone: 920-735-4505 Auto-Attended

USA & Canada FAX: 920-735-4134

International FAX: 920-735-4125

European Headquarters −

United Kingdom

Phone: 44 (0) 1204-593493

FAX: 44 (0) 1204-598066 www.MillerWelds.com

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