Extech Instruments EX503 10 Function Heavy Duty Industrial MultiMeter User's Manual

Autoranging Multimeter

Extech EX503

User's Guide

Introduction

Congratulations on your purchase of the Extech EX503 Autoranging Multimeter. This meter measures

AC/DC Voltage, AC/DC Current, Resistance, Capacitance, Frequency, Diode Test, and Continuity plus

Thermocouple Temperature. It features a waterproof, rugged design for heavy duty use. Proper use and care of this meter will provide many years of reliable service.

Safety

WARNING

CAUTION

This symbol adjacent to another symbol, terminal or operating device indicates that the operator must refer to an explanation in the Operating Instructions to avoid personal injury or damage to the meter.

This WARNING symbol indicates a potentially hazardous situation, which if not avoided, could result in death or serious injury.

This CAUTION symbol indicates a potentially hazardous situation, which if not avoided, may result damage to the product.

MAX

1000V

This symbol advises the user that the terminal(s) so marked must not be connected to a circuit point at which the voltage with respect to earth ground exceeds (in this case) 1000 VAC or VDC.

This symbol adjacent to one or more terminals identifies them as being associated with ranges that may, in normal use, be subjected to particularly hazardous voltages. For maximum safety, the meter and its test leads should not be handled when these terminals are energized.

This symbol indicates that a device is protected throughout by double insulation or reinforced insulation.

PER IEC1010 OVERVOLTAGE INSTALLATION CATEGORY

OVERVOLTAGE CATEGORY I

Equipment of OVERVOLTAGE CATEGORY I is equipment for connection to circuits in which measures are taken to limit the transient overvoltages to an appropriate low level.

Note – Examples include protected electronic circuits.

OVERVOLTAGE CATEGORY II

Equipment of OVERVOLTAGE CATEGORY II is energy-consuming equipment to be supplied from the fixed installation.

Note – Examples include household, office, and laboratory appliances.

OVERVOLTAGE CATEGORY III

Equipment of OVERVOLTAGE CATEGORY III is equipment in fixed installations.

Note – Examples include switches in the fixed installation and some equipment for industrial use with permanent connection to the fixed installation.

OVERVOLTAGE CATEGORY IV

Equipment of OVERVOLTAGE CATEGORY IV is for use at the origin of the installation.

Note – Examples include electricity meters and primary over-current protection equipment

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CAUTIONS

 Improper use of this meter can cause damage, shock, injury or death. Read and understand this user manual before operating the meter.

 Always remove the test leads before replacing the battery or fuses.

 Inspect the condition of the test leads and the meter itself for any damage before operating the meter. Repair or replace any damage before use.

 Use great care when making measurements if the voltages are greater than 25VAC rms or

35VDC. These voltages are considered a shock hazard.

 Warning! This is a class A equipment. This equipment can cause interferences in the living quarters; in this case the operator can be required to carry out adequate measures.

 Always discharge capacitors and remove power from the device under test before performing

Diode, Resistance or Continuity tests.

 Voltage checks on electrical outlets can be difficult and misleading because of the uncertainty of connection to the recessed electrical contacts. Other means should be used to ensure that the terminals are not "live".

 If the equipment is used in a manner not specified by the manufacturer, the protection provided by the equipment may be impaired.

 This device is not a toy and must not reach children’s hands. It contains hazardous objects as well as small parts that the children could swallow. In case a child swallows any of them, please contact a physician immediately

 Do not leave batteries and packing material lying around unattended; they can be dangerous for children if they use them as toys

 In case the device is going to be unused for an extended period of time, remove the batteries to prevent them from training

 Expired or damaged batteries can cause cauterization on contact with the skin. Always, therefore, use suitable hand gloves in such cases

 See that the batteries are not short-circuited. Do not throw batteries into the fire.

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SAFETY INSTRUCTIONS

This meter has been designed for safe use, but must be operated with caution. The rules listed below must be carefully followed for safe operation.

1. NEVER apply voltage or current to the meter that exceeds the specified maximum:

Input Protection Limits

V DC or V AC mA AC/DC

A AC/DC

Frequency, Resistance, Capacitance,

Diode Test, Continuity

1000VDC/AC rms

400mA AC/DC

10A AC/DC (20A for 30 sec)

600VDC/AC rms

2. USE EXTREME CAUTION when working with high voltages.

3. DO NOT measure voltage if the voltage on the "COM" input jack exceeds 600V above earth ground.

4. NEVER connect the meter leads across a voltage source while the function switch is in the current, resistance, or diode mode. Doing so can damage the meter.

5. ALWAYS discharge filter capacitors in power supplies and disconnect the power when making resistance or diode tests.

6. ALWAYS turn off the power and disconnect the test leads before opening the covers to replace the fuse or batteries.

7. NEVER operate the meter unless the back cover and the battery and fuse covers are in place and fastened securely.

8. If the equipment is used in a manner not specified by the manufacturer, the protection provided by the equipment may be impaired.

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Controls and Jacks

1. 4,000 count LCD display

3. Hz and % button

6. mA, µA and 10A input jacks

7. COM input jack

10. REL button

11. HOLD button

Note: Tilt stand and battery compartment are on rear of unit.

Symbols and Annunciators

•))) Continuity

Diode test

Battery status n nano 

(10

-3 ) (volts, amps)

A Amps

) (ohms)

 Ohms

Hz Hertz V Volts

% Percent (duty ratio) REL Relative

DC Direct current HOLD Display hold

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Operating Instructions

WARNING: Risk of electrocution. High-voltage circuits, both AC and DC, are very dangerous and should be measured with great care.

1. ALWAYS turn the function switch to the OFF position when the meter is not in use.

2. If “OL” appears in the display during a measurement, the value exceeds the range you have selected. Change to a higher range.

DC VOLTAGE MEASUREMENTS

CAUTION: Do not measure DC voltages if a motor on the circuit is being switched ON or OFF.

Large voltage surges may occur that can damage the meter.

1. Set the function switch to the V DC or mV DC position.

2. Insert the black test lead banana plug into the negative COM jack.

Insert the red test lead banana plug into the positive V jack.

3. Touch the black test probe tip to the negative side of the circuit.

Touch the red test probe tip to the positive side of the circuit.

4. Read the voltage in the display.

AC VOLTAGE (FREQUENCY, DUTY CYCLE) MEASUREMENTS

WARNING: Risk of Electrocution. The probe tips may not be long enough to contact the live parts inside some 240V outlets for appliances because the contacts are recessed deep in the outlets. As a result, the reading may show 0 volts when the outlet actually has voltage on it. Make sure the probe tips are touching the metal contacts inside the outlet before assuming that no voltage is present.

CAUTION: Do not measure AC voltages if a motor on the circuit is being switched ON or OFF.

Large voltage surges may occur that can damage the meter.

1. Set the function switch to the V AC position.

2. Insert the black test lead banana plug into the negative COM jack.

Insert red test lead banana plug into the positive V jack.

3. Touch the black test probe tip to the neutral side of the circuit.

Touch the red test probe tip to the “hot” side of the circuit.

4. Read the voltage in the display.

5. Press the HZ/% button to indicate “Hz”.

6. Read the frequency in the display.

7. Press the Hz/% button again to indicate “%”.

8. Read the % of duty cycle in the display.

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DC CURRENT MEASUREMENTS

CAUTION: Do not make 20A current measurements for longer than 30 seconds. Exceeding 30 seconds may cause damage to the meter and/or the test leads.

1. Insert the black test lead banana plug into the negative COM jack.

2. For current measurements up to 4000µA DC, set the function switch to the µA position and insert the red test lead banana plug into the µA/mA jack.

3. For current measurements up to 400mA DC, set the function switch to the mA position and insert the red test lead banana plug into the µA/mA jack.

4. For current measurements up to 10A DC, set the function switch to the 10A position and insert the red test lead banana plug into the 10A jack.

5. Press the MODE button to indicate “DC” on the display.

6. Remove power from the circuit under test, then open up the circuit at the point where you wish to measure current.

7. Touch the black test probe tip to the negative side of the circuit.

Touch the red test probe tip to the positive side of the circuit.

8. Apply power to the circuit.

9. Read the current in the display.

AC CURRENT (FREQUENCY, DUTY CYCLE) MEASUREMENTS

CAUTION: Do not make 20A current measurements for longer than 30 seconds. Exceeding 30 seconds may cause damage to the meter and/or the test leads.

1. Insert the black test lead banana plug into the negative COM jack.

2. For current measurements up to 4000µA AC, set the function switch to the µA position and insert the red test lead banana plug into the µA/mA jack.

3. For current measurements up to 400mA AC, set the function switch to the mA position and insert the red test lead banana plug into the µA/mA jack.

4. For current measurements up to 10A AC, set the function switch to the 10A position and insert the red test lead banana plug into the 10A jack.

5. Press the MODE button to indicate “AC” on the display.

6. Remove power from the circuit under test, then open up the circuit at the point where you wish to measure current.

7. Touch the black test probe tip to the neutral side of the circuit.

Touch the red test probe tip to the “hot” side of the circuit.

8. Apply power to the circuit.

9. Read the current in the display.

10. Press the Hz/% button to indicate “Hz”.

11. Read the frequency in the display.

12. Press the Hz/% button again to indicate “%”.

13. Read the % duty cycle in the display.

14. Press the Hz/% button to return to current measurement.

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RESISTANCE MEASUREMENTS

WARNING: To avoid electric shock, disconnect power to the unit under test and discharge all capacitors before taking any resistance measurements. Remove the batteries and unplug the line cords.

1. Set the function switch to the Ω CAP position.

2. Insert the black test lead banana plug into the negative COM jack.

Insert the red test lead banana plug into the positive  jack.

3. Press the MODE button to indicate “ "on the display.

4. Touch the test probe tips across the circuit or part under test. It is best to disconnect one side of the part under test so the rest of the circuit will not interfere with the resistance reading.

5. Read the resistance in the display.

CONTINUITY CHECK

WARNING: To avoid electric shock, never measure continuity on circuits or wires that have voltage on them.

1. Set the function switch to the Ω CAP position.

2. Insert the black lead banana plug into the negative COM jack.

Insert the red test lead banana plug into the positive  jack.

3. Press the MODE button to indicate” "and “Ω” on the display

4. Touch the test probe tips to the circuit or wire you wish to check.

5. If the resistance is less than approximately 100 , the audible signal will sound. If the circuit is open, the display will indicate “OL”.

DIODE TEST

1. Set the function switch to the Ω CAP position.

2. Insert the black test lead banana plug into the negative COM jack and the red test lead banana plug into the positive V jack.

3. Press the MODE button to indicate and V on the display.

4. Touch the test probes to the diode under test. Forward voltage will typically indicate 0.400 to 0.700V. Reverse voltage will indicate “OL”. Shorted devices will indicate near 0V and an open device will indicate “OL” in both polarities.

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CAPACITANCE MEASUREMENTS

WARNING: To avoid electric shock, disconnect power to the unit under test and discharge all capacitors before taking any capacitance measurements. Remove the batteries and unplug the line cords.

1. Set the rotary function switch to the Ω CAP position.

2. Insert the black test lead banana plug into the negative COM jack.

Insert the red test lead banana plug into the positive V jack.

3. Press the MODE button to indicate “nF” on the display.

4. Touch the test leads to the capacitor to be tested.

5. The test may take up to 3 minutes or more for large capacitors to charge. Wait until the readings settle before ending the test.

6. Read the capacitance value in the display

FREQUENCY/DUTY CYCLE MEASUREMENTS (ELECTRONIC)

1. Set the rotary function switch to the “Hz %” position.

2. Press the Hz/% button to indicate “Hz” in the display.

3. Insert the black lead banana plug into the negative COM jack and the red test lead banana plug into the positive Hz jack.

4. Touch the test probe tips to the circuit under test.

5. Read the frequency on the display.

6. Press the Hz/% button again to indicate “%” on the display.

7. Read the % of duty cycle on the display.

FREQUENCY SENSITIVITY (ELECTRICAL)

The frequency sensitivity is range dependent when the Hz function is selected while in the voltage or current measuring mode. Below are typical sensitivities for the “electrical” measurement modes.

Range

( DC/AC )

4V ≥ 1.5V rms 5Hz~10kHz

40V, 400V

1000V/1000V

400mA

10A

≥ 10V rms

≥ 20V rms

≥ 420V rms

≥ 45mA rms

≥ 4A rms

5Hz~20kHz

5Hz~200kHz

50Hz~1kHz

5Hz~5kHz

5Hz~1kHz

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AUTORANGING/MANUAL RANGE SELECTION

When the meter is first turned on, it automatically goes into Autoranging. This automatically selects the best range for the measurements being made and is generally the best mode for most measurements. For measurement situations requiring that a range be manually selected, perform the following:

1. Press the RANGE key. The “Auto” display indicator will turn off.

2. Press the RANGE key to step through the available ranges. Observe the decimal point and units displayed until the preferred range is located.

3. To exit the Manual Ranging mode and return to Autoranging, press and hold the RANGE key for 2 seconds.

Note: Manual ranging does not apply for the Capacitance and Frequency functions or for the mV range.

RELATIVE MODE

The relative measurement feature allows you to make measurements relative to a stored zero reference value. A reference voltage, current, etc. can be stored and measurements made in comparison to that value. The displayed value is the difference between the reference value and the measured value.

1. Perform the measurement as described in the operating instructions.

2. Press the REL button to store (zero) the reading in the display and the "REL" indicator will appear on the display.

3. The display will now indicate the difference between the stored value and the measured value.

4. Press the REL button to exit the relative mode.

Note: The Relative function does not operate in the Frequency function.

DISPLAY BACKLIGHT

Press the backlight button for >2 second to turn on. Press the button again to turn the backlight off.

HOLD

The hold function freezes the reading in the display. Press the HOLD key momentarily to activate or to exit the HOLD function.

AUTO POWER OFF

The auto off feature will turn the meter off after 30 minutes. To disable the auto power off feature, hold down the MODE button and turn the meter on.

LOW BATTERY INDICATION

The icon will appear in the display when the battery voltage becomes low. Replace the battery when this appears.

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Maintenance

WARNING: To avoid electric shock, disconnect the test leads from any source of voltage before removing the back cover or the battery or fuse covers.

WARNING: To avoid electric shock, do not operate your meter until the battery and fuse covers are in place and fastened securely.

This MultiMeter is designed to provide years of dependable service, if the following care instructions are performed:

1. KEEP THE METER DRY. If it gets wet, wipe it off.

2. USE AND STORE THE METER IN NORMAL TEMPERATURES. Temperature extremes can shorten the life of the electronic parts and distort or melt plastic parts.

3. HANDLE THE METER GENTLY AND CAREFULLY. Dropping it can damage the electronic parts or the case.

4. KEEP THE METER CLEAN. Wipe the case occasionally with a damp cloth. DO NOT use chemicals, cleaning solvents, or detergents.

5. USE ONLY FRESH BATTERIES OF THE RECOMMENDED SIZE AND TYPE. Remove old or weak batteries so they do not leak and damage the unit.

6. IF THE METER IS TO BE STORED FOR A LONG PERIOD OF TIME, the batteries should be removed to prevent damage to the unit.

BATTERY INSTALLATION

WARNING: To avoid electric shock, disconnect the test leads from any source of voltage before removing the battery cover.

1. Turn power off and disconnect the test leads from the meter.

2. Open the rear battery cover by removing two screws (B) using a Phillips head screwdriver.

3. Insert the battery into battery holder, observing the correct polarity.

4. Put the battery cover back in place. Secure with the screws.

Never dispose of used batteries or rechargeable batteries in household waste.

As consumers, users are legally required to take used batteries to appropriate collection sites, the retail store where the batteries were purchased, or wherever batteries are sold.

Disposal: Do not dispose of this instrument in household waste. The user is obligated to take end-oflife devices to a designated collection point for the disposal of electrical and electronic equipment.

Other Battery Safety Reminders o Never dispose of batteries in a fire. Batteries may explode or leak. o Never mix battery types. Always install new batteries of the same type.

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WARNING: To avoid electric shock, do not operate the meter until the battery cover is in place and fastened securely.

NOTE: If your meter does not work properly, check the fuses and batteries to make sure that they are still good and that they are properly inserted.

A

B

A

B A

F1 F2

REPLACING THE FUSES

WARNING: To avoid electric shock, disconnect the test leads from any source of voltage before removing the fuse cover.

1. Disconnect the test leads from the meter.

2. Remove the battery cover (two “B” screws) and the battery.

3. Remove the six “A” screws securing the rear cover.

4. Gently remove the old fuse and install the new fuse into the holder.

5. Always use a fuse of the proper size and value (0.5A/1000V fast blow for the 400mA range [SIBA

70-172-40], 10A/1000V fast blow for the 20A range [SIBA 50-199-06]).

6. Replace and secure the rear cover, battery and battery cover.

WARNING: To avoid electric shock, do not operate your meter until the fuse cover is in place and fastened securely.

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Specifications

Function Range Resolution

DC Voltage 400mV 0.1mV

4V 0.001V

40V 0.01V

400V 0.1V

1000V 1V

Accuracy

(0.5% reading + 2 digits)

(1.2% reading + 2 digits)

AC Voltage

DC Current

AC Current

Resistance

400mV 0.1mV

4V 0.001V

40V 0.01V

400V 0.1V

1000V 1V

400 A 0.1A

4000 A 1A

40mA 0.01mA

400mA 0.1mA

10A 0.01A

400 A 0.1A

4000 A 1A

40mA 0.01mA

400mA 0.1mA

10A 0.01A

400  0.1

4k  0.001k

40k  0.01k

400k  0.1k

4M  0.001M

40M  0.01M

Capacitance 40nF 0.01nF

400nF 0.1nF

4 F 0.001F

40 F 0.01F

100 F 0.1F

Frequency

Hz% Function

5.999Hz 0.001Hz

59.99Hz 0.01Hz

599.9Hz 0.1Hz

5.999kHz 0.001kHz

59.99kHz 0.01kHz

599.9kHz 0.1kHz

(1.5% reading + 2 digits)

(2.0% reading + 10 dgts)

(2.0% reading + 5 dgts)

(2.5% reading + 5 dgts)

(1.0% reading + 3 digits)

(1.5% reading + 3 digits)

(2.5% reading + 10 digits)

(2.5% reading + 10 digits)

(1.8% reading + 5 digits)

(3.0% reading + 7 digits)

(1.2% reading + 4 digits)

(1.0% reading + 2 digits)

(1.2% reading + 2 digits)

(2.0% reading + 3 digits)

(5.0% reading + 7 digits)

(3.0% reading + 5 digits)

(5% reading + 5 digits)

(1.5% reading + 1 digits)

(1.2% reading + 3 digits)

5.999MHz 0.001MHz

9.999MHz 0.001MHz

(1.5% reading + 4 digits)

Duty Cycle

Sensitivity: 0.5V rms <500kHz; 3V rms >500kHz

0.1 to 99.9%

Pulse width: 100µs to 100ms, Frequency: 5Hz to 150kHz

NOTE: Accuracy is stated at 18 o C to 28 o C (65 o F to 83 o F) and less than 75% RH. Note: Accuracy specifications consist of two elements:

 (% reading) – This is the accuracy of the measurement circuit.

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 (+ digits) – This is the accuracy of the analog to digital converter.

Enclosure Double molded, waterproof (IP67)

Shock (Drop Test)

Diode Test

2 meters (6.5 feet)

Test current of 0.3mA typical, open circuit voltage 1.5V DC typical

Continuity Check Audible signal will sound if the resistance is less than 100  (approx.), test current <0.3mA

Input Impedance 7.8MΩ

AC Response

ACV Bandwidth

Crest Factor

Display

Average responding

50Hz to 400Hz

≤3 at full scale up to 500V, decreasing linearly to ≤1.5 at 1000V

4,000 count backlit liquid crystal

Overrange indication “OL” is displayed

Auto Power Off 30 minutes (approximately)

Polarity

Measurement Rate

Automatic (no indication for positive); Minus (-) sign for negative

2 times per second, nominal

Low Battery Indication “ ” is displayed if battery voltage drops below operating voltage

Battery One 9 volt (NEDA 1604) battery

Fuses mA, µA ranges; 0.5A/1000V ceramic fast blow

A range; 10A/1000V ceramic fast blow

Operating Temperature 5 C to 40C (41F to 104F)

Storage Temperature -20 C to 60C (-4F to 140F)

Operating Humidity

Storage Humidity

Max 80% up to 31 C (87F) decreasing linearly to 50% at 40C (104F)

<80%

Operating Altitude

Weight

Size

Safety

Approvals

UL Listed

2000meters (7000ft) maximum

342g (0.753lb) (includes holster).

182 x 82 x 55mm (7.2” x 3.2” x 2.2”)

This meter is intended for origin of installation use and protected, against the users, by double insulation per EN61010-1 and IEC61010-1 2 nd Edition

(2001) to Category IV 600V and Category III 1000V; Pollution Degree 2.

The meter also meets UL 61010-1, 2

61010-1 2 nd nd Edition (2004), CAN/CSA C22.2 No.

Edition (2004), and UL 61010B-2-031, 1 st Edition (2003)

UL CE

The UL mark does not indicate that this product has been evaluated for the accuracy of its readings.

Copyright © 2013‐2015 FLIR Systems, Inc. 

All rights reserved including the right of reproduction in whole or in part in any form 

ISO‐9001 Certified 

www.extech.com 

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