4.8amp multi-cut saw

Rating:

Amperes:

Speed:

Blade diameter:

Arbor:

Depth of cut:

Edge guide:

4.8AMP MULTI-CUT SAW

241-0950

Owner’s Manual

PRODUCT SPECIFICATIONS

120 V, 60 Hz, AC

4.8 Amperes

4,000 RPM (no load)

3

3

/

8

" (85 mm)

15 mm

0

–1" (0–26 mm)

8" (203 mm)

Need Assistance?

Call us on our toll free customer support line:

1-866-349-8665



Technical questions



Replacement parts



Parts missing from package

TABLE OF CONTENTS

Product specifications ………….………………………………………………………………... 1

Table of contents ……………………………………………………………………..................

2

General safety warnings …………………………………………………………………………

3

–4

Eye, ear & lung protection ……………………………………………………………………….

3

–4

Electrical safety …………………………………………………………………………………... 4

Power tool safety ……………………………………………………………………..................

5

–6

General warning ………………………………………………………………………………….

5

Work area ………………………………………………………………….……………………...

5

Electrical safety …………………………………………………………………………………... 5

Personal safety …………………………………………………………………………………...

5

Power tools use and care ……………………………………………………………………….. 6

Service …………………………………………………………………………………………….

6

Specific safety rules ……………………………………………………………………………...

7

–9

Causes and operator prevention of kickback ………………………………………………….

7

–8

Additional specific safety rules ………………………………………………………………….

8

–9

Extension cord safety ……………………………………………………………………………. 10

Symbols …………………………………………………………………………………………… 11

Know your multi-cut saw

………………………………………………………………………… 12

Contents …………………………………………………………………………………………... 13

Assembly and operating …………………………………………………………………………

14

–20

Removing the blade ……………………………………………………………………………...

14

Selecting the correct blade ……………………………………………………………………… 14

Installing a blade ………………………………………………………………………………….

15

Adjusting the cutting depth ………………………………………………………………………

15

Installing the edge guide ………………………………………………………………………… 15–16

Installing the vacuum hose ……………………………………………………………………… 16

ON/OFF switch …………………………………………………………………………………… 16–17

Cutting (without the edge guide) ………………………………………………………………..

17

–18

Cutting (with the edge guide) ……………………………………………………………………

18

Maintenan ce ………………………………………………………………………………………

19

–20

Replacing carbon motor brushes ……………………………………………………………….

19

General maintenance ……………………………………………………………………………. 20

Lubrication ………………………………………………………………………………………...

20

Exploded view …………………………………………………………………………………….

21

Parts list ………………………………………………………………………….........................

22

–24

Warranty ……………………………………………………………………….………………….

25

2

!

GENERAL SAFETY WARNINGS

Before using this tool or any of its accessories, read this manual and follow all Safety Rules and Operating Instructions. The important precautions, safeguards and instructions appearing in this manual are not meant to cover all possible situations. It must be understood that common sense and caution are factors which cannot be built into the product.

This instruction manual includes the following:



General Safety Rules



Specific Safety Rules and Symbols



Functional Description





Assembly

Operation





Maintenance

Accessories

EYE, EAR & LUNG PROTECTION

!

!

ALWAYS WEAR EYE PROTECTION THAT CONFORMS WITH CSA

REQUIREMENTS or ANSI SAFETY STANDARD Z87.1

FLYING DEBRIS can cause permanent eye damage. Prescription eyeglasses ARE NOT a replacement for proper eye protection.

WARNING:

Non-compliant eyewear can cause serious injury if

broken during the operation of a power tool.

WARNING: Use hearing protection, particularly during extended periods of operation of the tool, or if the operation is noisy.

SAVE THESE INSTRUCTIONS FOR REFERENCE

GENERAL SAFETY WARNINGS

WEAR A DUST MASK THAT IS DESIGNED TO BE USED WHEN

OPERATING A POWER TOOL IN A DUSTY ENVIRONMENT.

!

WARNING:

Dust that is created by power sanding, sawing, grinding,

drilling, and other construction activities may contain chemicals that are

known to cause cancer, birth defects, or other genetic abnormalities. These

chemicals include:

Lead from lead-based paints

Crystalline silica from bricks, cement, and other masonry products

Arsenic and chromium from chemically treated lumber

The level of risk from exposure to these chemicals varies, according to how

often this type of work is performed. In order to reduce exposure to these

chemicals, work in a well-ventilated area, and use approved safety

equipment, such as a dust mask that is specifically designed to filter out

microscopic particles.

ELECTRICAL SAFETY

WARNING:

To avoid electrical hazards, fire hazards or damage to the tool, use proper circuit protection.

This tool is wired at the factory for 120V AC operation. It must be connected to a 120V AC, 15 AMP circuit that is protected by a time-delayed fuse or circuit breaker. To avoid shock or fire, replace power cord immediately if it is worn, cut or damaged in any way.

4

WARNING:

Read all safety warnings

POWER TOOL SAFETY

and instructions. Failure to follow the warnings and instructions may result in electric shock, fire and/or serious injury.

Save all warnings and instructions for future reference.

Work area safety

Keep work area clean and well lit. Cluttered or dark areas invite accidents.

Do not operate power tools in explosive atmospheres, such as in the presence of

flammable liquids, gases or dust. Power tools create sparks which may ignite the dust or fumes.

Keep children and bystanders away while

operating a power tool. Distractions can cause you to lose control.

Electrical safety

Power tool plugs must match the outlet.

Never modify the plug in any way. Do not use any adapter plugs with earthed

(grounded) power tools. Unmodified plugs and matching outlets will reduce risk of electric shock.

Avoid body contact with earthed or grounded surfaces such as pipes, radiators,

ranges and refrigerators. There is an increased risk of electric shock if your body is earthed or grounded.

Do not expose power tools to rain or wet

conditions. Water entering a power tool will increase the risk of electric shock.

Do not abuse the cord. Never use the cord for carrying, pulling or unplugging the power tool. Keep cord away from heat, oil, sharp

edges or moving parts. Damaged or entangled cords increase the risk of electric shock.

When operating a power tool outdoors, use an extension cord suitable for outdoor use.

Use of a cord suitable for outdoor use reduces the risk of electric shock.

If operating a power tool in a damp location is unavoidable, use a residual current device

(RCD) protected supply. Use of a ground fault circuit interrupter (GFCI) reduces the risk of electric shock.

Personal safety

Stay alert, watch what you are doing and use common sense when operating a power tool.

Do not use a power tool while you are tired or under the influence of drugs, alcohol or

medication. A moment of inattention while operating power tools may result in serious personal injury.

Use personal protective equipment. Always

wear eye protection. Protective equipment such as dust mask, non-skid safety shoes, hard hat, or hearing protection used for appropriate conditions will reduce personal injuries.

Prevent unintentional starting. Ensure the switch is in the off-position before connecting to power source and/or battery pack, picking up or carrying the tool.

Carrying power tools with your finger on the switch or energizing power tools that have the switch on invites accidents.

Remove any adjusting key or wrench before

turning the power tool on. A wrench or a key left attached to a rotating part of the power tool may result in personal injury.

Do not overreach. Keep proper footing and

balance at all times. This enables better control of the power tool in unexpected situations.

Dress properly. Do not wear loose clothing or jewelry. Keep your hair, clothing and

gloves away from moving parts. Loose clothes, jewelry or long hair can be caught in moving parts.

If devices are provided for the connection of dust extraction and collection facilities, ensure these are connected and properly

used. Use of dust collection can reduce dustrelated hazards

5

Power tool use and care

Do not force the power tool. Use the correct

POWER TOOL SAFETY

Use clamps or another practical way to secure and support the workpiece to a stable

platform. Holding the work by hand or against

power tool for your application. The correct power tool will do the job better and safer at the rate for which it was designed.

Do not use the power tool if the switch does

not turn it on and off. Any power tool that cannot be controlled with the switch is dangerous and must be repaired.

Disconnect the plug from the power source and/or the battery pack from the power tool before making any adjustments, changing

accessories, or storing power tools. Such preventive safety measures reduce the risk of starting the power tool accidentally.

Store idle power tools out of the reach of children and do not allow persons unfamiliar with the power tool or these instructions to

operate the power tool. Power tools are dangerous in the hands of untrained users.

Maintain power tools. Check for misalignment or binding of moving parts, breakage of parts and any other condition that may affect the power tool’s operation. If damaged, have the power tool repaired

before use. Many accidents are caused by poorly maintained power tools.

Keep cutting tools sharp and clean. Properly maintained cutting tools with sharp cutting edges are less likely to bind and are easier to control.

Use the power tool, accessories and tool bits etc. in accordance with these instructions, taking into account the working conditions

and the work to be performed. Use of the power tool for operations different from those intended could result in a hazardous situation.

Hold power tool by insulated gripping surfaces when performing an operation where the cutting tool may contact hidden

wiring or its own cord. Contact with a "live" wire will make exposed metal parts of the tool

"live" and shock the operator.

your body leaves it unstable and may lead to loss of control.

Service

Have your power tool serviced by a qualified repair person using only identical

replacement parts. This will ensure that the safety of the power tool is maintained.

SAVE THESE INSTRUCTIONS FOR REFERENCE

6

WARNING:

Know your multi-cut saw.

SPECIFIC SAFETY RULES

Do not plug the tool into the power source until you have read and understand this

Instruction Manual. Learn the tool’s applications and limitations, as well as the

specific potential hazards related to this tool.

Following this rule will reduce the risk of electric shock, fire, or serious injury.

Always wear eye protection. Any power tool can throw foreign objects into your eyes and cause permanent eye damage.

ALWAYS wear safety goggles (not glasses) that comply with ANSI safety standard Z87.1.

Everyday glasses have only impact resistant lenses. They ARE NOT safety glasses.

WARNING:

Glasses or goggles not in compliance with ANSI Z87.1 could cause serious injury when they break.

Always keep hands out of the path of the saw blade. Avoid awkward hand positions where a sudden slip could cause your hand to move into the path of the saw blade.

DANGER:

Keep hands away from cutting area and the blade. Keep your

second hand on the tool. If both hands are holding the saw, they cannot be cut by the blade.

Do not reach underneath the workpiece. The guard cannot protect you from the blade below the workpiece.

Adjust the cutting depth according to the

thickness of the workpiece. Less than a full tooth of the blade teeth should be visible below the workpiece or approximately 1/8" (3 mm).

Never hold piece being cut in your hands or across your leg. Secure the workpiece to a

stable platform. It is important to support the work properly to minimize body exposure, blade binding, or loss of control.

Hold power tool by insulated gripping surfaces when performing an operation where the cutting tool may contact hidden wiring or its own cord.

Contact with a “live” wire will also make exposed metal parts of the power tool "live" and shock the operator.

When ripping always use a straight edge

guide. This improves the accuracy of cut and reduces the chance of the blade binding.

Always use blades with correct size and shape (diamond versus round) of arbor

holes. Blades that do not match the mounting hardware of the saw will run eccentrically, causing loss of control.

Never use damaged or incorrect blade

washers or bolt. The blade washers and bolt were specially designed for your saw, for optimum performance and safety of operation.

CAUSES AND OPERATOR PREVENTION OF

KICKBACK

Kickback is a sudden reaction to a pinched, bound or misaligned saw blade, causing an uncontrolled saw to lift up and out of the workpiece toward the operator;

When the blade is pinched or bound tightly by the kerf closing down, the blade stalls and the motor reaction drives the unit rapidly back toward the operator.

If the blade becomes twisted or misaligned in the cut, the teeth at the back edge of the blade can dig into the top surface of the wood causing the blade to climb out of the kerf and jump back toward the operator.

Kickback is the result of saw misuse and/or incorrect operating procedures or conditions and can be avoided by taking proper precautions as given below:

Maintain a firm grip with both hands on the saw and position your arms to resist kickback forces. Position your body to the left or right side of the blade, but not in line

with the blade. Kickback could cause the saw to jump backwards, but kickback forces can be controlled by the operator, if proper precautions are taken.

7

SPECIFIC SAFETY RULES

CAUSES AND OPERATOR PREVENTION OF

KICKBACK

– cont’d

Check the operation of the lower guard spring. If the guard and the spring are not operating properly, they must be serviced

When the blade is binding, or when interrupting a cut for any reason, release the trigger and hold the saw motionless in the material until the blade comes to a complete stop. Never attempt to remove the saw from the work or pull the saw backward while the blade is in motion or kickback may occur.

Investigate and take corrective actions to eliminate the cause of blade binding.

When restarting a saw in the workpiece, center the saw blade in the kerf and check that saw teeth are not engaged into the

material. If the saw blades are binding, it may walk up or kickback from the workpiece as the saw is restarted.

Support large panels to minimize the risk of

blade pinching and kickback. Large panels tend to sag under their own weight. Supports must be placed under the panel on both sides, near the line of cut and near the edge of the panel.

Do not use dull or damaged blades.

Unsharpened or improperly set blades produce narrow kerf causing excessive friction, blade binding and kickback.

ADDITIONAL SPECIFIC SAFETY RULES

Use extra caution when making a "plunge cut" into existing walls or other blind areas.

The protruding blade may cut objects that can cause kickback.

Check the lower guard for proper closing before each use. Do not operate the saw if the lower guard does not move freely and close instantly. Never clamp or tie the lower

guard into the open position. If the saw is accidentally dropped, the lower guard may be damaged. Raise the lower guard with the retracting handle and make sure it moves freely and does not touch the blade or any other part in all depths of cuts.

before use. The lower guard may operate sluggishly due to damaged parts, gummy deposits, or a build-up of debris.

The lower guard should be retracted manually only for special cuts such as

"plunge cuts" and "compound cuts". Raise lower guard by retracting handle and as soon as the blade enters the material, the

lower guard must be released. For all other sawing, the lower guard should operate automatically.

Always observe that the lower guard is covering the blade before placing saw down

on the bench or on the floor. An unprotected, coasting blade will cause the saw to walk backwards, cutting whatever is in its path. Be aware of the time it takes for the blade to stop after the switch is released.

Never operate the saw while it is being carried to another location. The blade guard may be open and potentially cause serious injury.

If the switch fails to turn the saw ON or OFF properly, stop using it immediately and have the saw switch repaired.

Always allow the saw to reach full speed before beginning the cut.

Never use the side of the blade for cutting.

When making horizontal cuts, make sure the weight of the tool is not forcing the side of the blade to do the cutting. This will reduce the risk of kickback.

Make sure there are no nails or foreign objects in the area of the workpiece to be cut.

Never lay workpiece on hard surfaces like

concrete, stone, etc. The protruding blade may cause tool to jump.

DANGER:

To avoid injury from accidental starting, always remove the plug from the power source before making any adjustments and before installing or removing a saw blade.

8

SPECIFIC SAFETY RULES

ADDITIONAL SPECIFIC SAFETY RULES

– cont’d

When replacing the blade, make sure the replacement blade is 3 3/8" in diameter and

is rated for at least 4,000 RPM. Installing an incorrect blade will result in possible injury and poor cutting action.

After changing a blade or making adjustments, make sure the blade clamp

screw is securely tightened. Loose blades and adjustment devices will be violently thrown.

Never touch the blade during or immediately

after use. After use the blade is too hot to be safely touched with bare hands.

9

WARNING:

Keep the extension cord

EXTENSION CORD SAFETY

WARNING:

Repair or replace damaged

or worn extension cords immediately.

clear of the working area. Position the cord so it will not get caught on the workpiece, tools or any other obstructions while you are working with the power tool.

Make sure any extension cord used with this tool is in good condition. When using an extension cord, be sure to use one of heavy enough gauge to carry the current the tool will draw. An undersized cord will cause a drop in line voltage resulting in loss of power and overheating.

The table at right shows the correct size to use according to cord length and nameplate ampere rating. If in doubt, use the next heavier gauge.

The smaller the gauge number the heavier the cord.

Be sure your extension cord is properly wired and in good condition. Always replace a damaged extension cord or have it repaired by a qualified electrician before using it. Protect your extension cord from sharp objects, excessive heat and damp or wet areas.

Use a separate electrical circuit for your power tools. This circuit must not be less than 14 gauge wire and should be protected with either a 15 AMP time delayed fuse or circuit breaker.

Before connecting the power tool to the power source, make sure the switch is in the OFF position and the power source is the same as

Select the appropriate extension cord gauge and length using the chart below.

When operating a power tool outdoors, use an outdoor extension cord marked "W-A" or

"W". These cords are rated for outdoor use and reduce the risk of electric shock.

WARNING:

Keep the extension cord clear of the working area. Position the cord so it will not get caught on the workpiece, tools or any other obstructions while you are

working with the power tool.

MINIMUM GAUGE (AWG)

EXTENSION CORDS (120V use only)

Amperage rating

More than

Not more than

0

6

10

12

6

10

12

16

25'

(7.5 m)

18

18

16

14

Total length

50'

(15 m)

16

16

16

12

100'

(30 m)

16

14

150'

(45 m)

14

12

14 12

Not Applicable indicated on the nameplate. Running at lower voltage will damage the motor.

10

SYMBOLS

V

WARNING:

Some of the following symbols may appear on the multi-cut saw.

Study these symbols and learn their meaning. Proper interpretation of these symbols will allow for more efficient and safer operation of this tool.

Volts

Direct current

A

Hz

Amperes

Hertz

No load speed

Alternating or direct current

W

Watts kW

Kilowatts

Class II construction

Microfarads

Splash-proof construction

L

Liters Watertight construction kg

H

N/cm

2

Kilograms

Hours

Newtons per square centimeter

Pa

Pascals

OPM

Oscillations per minute

Protective grounding at grounding terminal,

Class I tools

Revolutions or reciprocations per minute

Diameter

Off position

Min

Minutes

S

Seconds

Arrow

Warning symbol or a.c.

Alternating current

Wear your safety glasses

Three-phase alternating current

Three-phase alternating current with neutral

LISTED

3042597

JD3522U

This symbol designates that this tool is listed with Canadian requirements by

ETL Testing Laboratories, Inc.

Conforms to UL Std. 60745-1 and 60745-2-5.

11

KNOW YOUR MULTI-CUT SAW

Blade guard

Cutting depth knob

Blade guard release

Main handle

Power ON light

Motor brush cover

Hex key holders

Rip guide locking screw

Edge guide

ON/OFF trigger switch

Lock-off trigger

Motor vents

Motor vents

12

CONTENTS

MULTI-CUT SAW COMPONENTS

KEY DESCRIPTION QTY

Multi-cut saw

A assembly

B Hex key

– 3 mm

C Hex key

– 5 mm

D Corundum disc

E Super cut blade

– 80T

F

Segmented diamond wheel

G

Carbide tipped blades

●

24 teeth

●

36 teeth

H Edge guide

Vacuum hose

(not illustrated)

Owner’s manual

1

1

1

10

4

2

2

2

1

1

1

13

This multi-cut saw precision saw is a versatile

ASSEMBLY AND OPERATING

tool that is designed for use in confined work spaces. By selecting the appropriate cutting blades, it will cut copper and aluminum tubing, ceramic and marble tile, and assorted wood products. The following assembly and operating instructions will explain the tool and its operation in detail.

REMOVING THE BLADE

WARNING:

Always unplug the tool from the power source before making any adjustments or changing the blade.

WARNING:

Always be extremely careful when handling blades. They will be extremely hot immediately after use. They are also very sharp and may cause serious injury.

1. Lay the tool on its right hand side on a workbench or other suitable work surface.

NOTE: Protect the work surface with cardboard or a cloth.

2. Insert the 5 mm hex key (1) into the arbor screw (2) on the LEFT side of the tool

(Fig. 1).

3. Press inward on the spindle lock button (3) which is located on the RIGHT side of the tool.

4. Rotate the hex key CLOCKWISE while pressing on the spindle lock button until the spindle lock button engages the spindle.

5. Continue to rotate the arbor screw in a

CLOCKWISE direction until the arbor screw is removed and the thick arbor washer (4) can be pulled off the arbor.

NOTE: The arbor screw has a left hand thread. It must be turned CLOCKWISE to be removed.

6. Turn the tool to its upright position and carefully remove the blade (5) through the slot in the bottom of the blade guard.

Fig. 1

SELECTING THE CORRECT BLADE

Before installing a blade into the tool, it is important to select the correct blade for the type of material being cut.

WARNING:

Using the incorrect blade type can result in damage to the blade and possible injury to the operator.

Blade

Profile Description

Reinforced cutting disc

85 mm x 1.4 mm corundum compound.

Cuts non-ferrous metal, plastic & wood

Carbide tipped blade

85 mm x 1.7 mm x 24 teeth

85 mm x 1.7 mm x 36 teeth

Cuts aluminum, hardwood, laminates, plastics

HSS Super cut blade

85 mm x 1.0 mm x 80 teeth

Cuts hardwood, soft wood & plastics

Segmented diamond blade

85 mm x 1.8 mm

Cuts ceramic and marble tile, circuit boards & fiberglass reinforced plastics

14

ASSEMBLY AND OPERATING

INSTALLING A BLADE

1. Loosen the depth control lever (1) by

WARNING:

Let the hot blade, arbor

screw and thick washer cool before

attempting to change the blade.

1. Remove the existing blade (if one is installed), arbor screw and thick arbor washer as noted on the previous page.

2. Slide blade (5) through the slot in the bottom of the blade guard and onto the arbor so the hole in the blade (6) slides over the arbor (Fig. 2).

NOTE: Make sure the exposed teeth of a blade with teeth are pointing forward.

3. Re-install thick arbor washer and arbor screw in the reverse order in which they were removed.

NOTE: Make sure the flat side of the thick washer is facing the head of the arbor screw.

4. Lock the spindle using the spindle lock button and tighten the arbor screw by turning it COUNTER CLOCKWISE.

NOTE: The arbor screw has a left hand thread. It must be turned COUNTER

CLOCKWISE to be tightened.

Fig. 2

ADJUSTING THE CUTTING DEPTH

The cutting depth is controlled by limiting the amount of blade exposed below the blade guard. pulling it outward (Fig. 3).

2. Slide the depth control (2) upward to the desired cutting depth (3).

3. Lock the depth control in place by pressing the depth control lever inward toward the tool.

Press the rear of the blade guard lock button (4) and carefully pivot the blade guard (5) upward as far as it will go to expose the amount of blade required to achieve the desired depth of cut.

NOTES: a) The measurement markings on front of the blade guard (3) should be used as a guide in setting the depth of cut. This will roughly indicate depth of cut. b) Always set the cutting depth 1/8" greater than the thickness of the workpiece. c) Always test the depth setting on a scrap workpiece to verify the setting before cutting into the good workpiece.

Fig. 3

INSTALLING THE EDGE GUIDE

The multi-cut saw can be used with an edge guide for ripping materials up to 7" wide.

1. Using the 3 mm hex key provided, turn the edge guide locking screw (1) counter clockwise a few turns until the screw rises about 1/8" (Fig. 4).

2. Insert the edge guide rod (2) into the left hand edge guide mounting slot (3), through the middle locking slot (4) and through the right hand mounting slot (5).

15

INSTALLING THE EDGE GUIDE

– cont’d

ASSEMBLY AND OPERATING

NOTE: The edge guide can be installed on either the left or right hand side of the tool.

3. Slide the edge guide foot (6) toward the tool until the desired width of cut is indicated on the scale where it meets the right hand edge of the trapezoidal window

(7).

4. Tighten the edge guide locking screw.

NOTES: a) Do not over tighten the edge guide locking screws or you will damage the edge guide. b) The edge guide scale is only an approximate measurement. Always check the width of cut on a scrap workpiece.

Fig. 4

INSTALLING THE VACUUM HOSE

The vacuum adaptor and hose can be used to attach a workshop vacuum hose to the tool. This will prevent most cutting dust from escaping into the work area.

1. Push the small vacuum connector (1) on the end of the vacuum hose (2) over the vacuum port (3) on the right hand side of the tool (Fig. 5).

2. Twist and push the vacuum connector to lock it into position.

3. Connect a workshop vacuum hose to the opposite end of the vacuum hose.

Fig. 5

WARNING

For safety reasons, the operator must read the sections of this Owner’s Manual entitled "GENERAL SAFETY

WARNINGS", "POWER TOOL SAFETY",

"SPECIFIC SAFETY RULES",

"EXTENSION CORD SAFETY" and

"SYMBOLS" before using this multi-cut saw.

Verify the following every time the multicut saw is used:

1. Correct blade is installed for the material being cut.

2. Blade is in good condition and is properly installed.

3. Blade guard is in place and is in good working order.

4. Workpiece is properly secured.

5. Safety glasses, dust mask and hearing protection are being worn.

Failure to observe these safety rules will significantly increase the risk of injury.

ON/OFF SWITCH

This tool has dual purpose ON/OFF switch that is designed to prevent accidental starting of the tool. It also automatically turns the tool OFF then the switch is not held in the ON position.

16

ON/OFF SWITCH

– cont’d

ASSEMBLY AND OPERATING

1. To turn the multi-cut saw ON, slide your index finger forward on the trigger switch

(1) until it moves the lock-off trigger (2) forward.

2. While holding the lock-off trigger forward, squeeze the trigger switch to start the multi-cut saw.

NOTE: Once the multi-cut saw is up to speed, slide your fingers back on the trigger switch while continuing to squeeze the trigger. The multi-cut saw will continue to run.

3. To turn the multi-cut saw OFF, release the switch trigger.

NOTE: Once the switch trigger has been released to stop the tool, it will NOT restart unless you push the lock-off trigger forward again.

Fig. 6

CUTTING (without the edge guide) tool when cutting. This will make operation of the tool easier and promote maximum safety.

1. Install an appropriate cutting blade in the tool as outlined on Page 8 Fig. 2.

2. Adjust the cutting depth as outlined on

Page 8 Fig. 3.

3. Plug the tool cord into the power source.

NOTE: The red "power on" light (1) on the rear of the tool handle will illuminate when power is "live" (Fig. 7).

Fig. 7

4. Place leading edge of the blade guard (2) on the workpiece to be cut (Fig. 8).

5. Grasp the tool with two hands. Place your right hand on the body of the tool (3) being careful not to cover the motor vents (4).

Place your left hand on the forward part of the tool (5) so your thumb can operate the blade guard release button (6).

6. Line up front cut line indicator (7) with the cutting line marked on the workpiece (8).

NOTE: Do not place the blade guard too far forward on the workpiece. This is important to avoid the blade touching the workpiece when the blade guard is raised to expose the blade as outlined in instruction # 8.

7. Turn switch ON as outlined in Fig. 6 above.

NOTE: Do not proceed any further until the blade is running at full speed.

8. Using the thumb on your left hand, press the blade guard release button (6).

9. Gently press downward on the front of the tool to raise the blade guard until it touches the depth control stop (9).

10. Re-check the alignment of the front cut line indicator (7) and the cutting line marked on the workpiece (8).

11. Slowly move the tool forward until the blade touches the workpiece and begins to cut at the cutting line.

17

CUTTING (without the edge guide)

ASSEMBLY AND OPERATING

NOTE: Feed the blade into the workpiece at a slow steady pace. Do not force the tool so the motor slows down. The blade will cut faster and cleaner when turning at full speed.

tool is designed only for straight line cuts.

Attempting to cut curves will damage the blade, make rough cuts and possible break

the blade. Serious injury may result.

When the cut is completed, release the ON/OFF trigger switch and wait for the blade to come to a complete stop before removing the tool from the workpiece.

returns to its normal position covering the blade before taking your hands off the tool.

Fig. 8

CUTTING (with the edge guide)

To cut using the edge guide, follow the same basic principles as noted in Paragraphs 1 through 8 above. Instead of following a cutting line, you will simply set the edge guide at the appropriate width and hold the guide shoe (1) against the edge of the workpiece (2) to guide the blade in a straight line (Fig. 9).

Fig. 9

18

MAINTENANCE

REPLACING CARBON MOTOR BRUSHES

The carbon motor brushes will wear down and require replacing. The time intervals between replacements will vary depending upon the type of materials being cut and the hours of use. It is recommended that the brushes be checked after each 10 hours of use. When the length of the carbon brush reaches 1/4" (6.35 mm), the brushes should be replaced.

WARNING:

Unplug the tool from the power source.

1. Use a #1 screwdriver and remove the screw (1) from the brush cover (2) in the left handle (Fig. 10).

2. Use a small slot screwdriver and carefully pry the brush cover out of the handle.

3. Use needle nose pliers and pull the outer spade connector (3) off the inner spade connector.

4. Use needle nose pliers to carefully lift the brush spring (4) off the carbon brush (5).

5. Pull the carbon brush from the brush holder

(6).

6. Insert the new brush assembly into the motor housing.

7. Reconnect the spade connector and place the brush spring on top of the carbon brush to hold it in place.

8. Reinstall the brush cover and brush cover screw into the tool handle.

9. Repeat the above process and replace the carbon brush on the opposite side of the tool.

Fig. 10

19

GENERAL

MAINTENANCE

WARNING:

When servicing, use only identical replacement parts. The use of any other part may create a hazard or cause product damage.

DO NOT use solvents when cleaning plastic parts. Plastics are susceptible to damage from various types of commercial solvents and may be damaged by their use. Use a clean cloth to remove dirt, dust, oil, grease etc.

WARNING:

Do not allow brake fluids, gasoline, petroleum-based products,

It has been found that electric tools are subjected to accelerated wear and possible premature failure when they are used on fiberglass boats and sports cars, wallboard, spackling compounds or plaster. The chips and grindings from these materials are highly abrasive to electric tool parts such as bearings, brushes, commutators, etc. Consequently, it is not recommended that this tool be used for extended work on any fiberglass material, wallboard, spackling compounds or plaster.

During any use on these materials it is extremely important that the tool is cleaned frequently by blowing it out with an air jet.

WARNING:

Always wear safety goggles penetrating oils, etc. to come into contact with plastic parts. They contain chemicals that can damage, weaken or destroy plastic.

DO NOT abuse power tools. Abusive practices can damage the tool and the workpiece.

WARNING:

DO NOT attempt to modify tools or create accessories. Any such alteration or modification is misuse and could result in a hazardous condition leading to possible serious injury. It will also void the warranty. or safety glasses with side shields during all cutting operations. It is critical that you also wear safety goggles or safety glasses with side shields and a dust mask while blowing dust out of the circular saw with an air jet.

Failure to take these safety precautions could result in permanent eye or lung damage.

LUBRICATION

All of the bearings in this tool are lubricated with a sufficient amount of high-grade lubricant for the life of the unit under normal conditions.

Therefore, no further lubrication is required.

20

EXPLODED VIEW

21

PARTS LIST

WARNING:

When servicing, use only original equipment replacement parts. The use of any other parts may create a safety hazard or cause damage to the multi-cut saw.

Any attempt to repair or replace electrical parts on this multi-cut saw may create a safety hazard unless repairs are performed by a qualified technician. For more information, call the Toll-free Helpline, at 1-866-349-8665 Monday

– Friday from 9am to 5pm Eastern

Standard Time.

Always order by PART NUMBER, not by key number.

23

24

25

26

27

28

16

17

18

19

20

21

22

8

9

10

11

12

13

14

15

Key #

1

2

3

4

5

6

7

29

30

31

32

33

34

Part #

6220040015

3180040107

3180040106

3180040105

3011120007

2020060016

2040160149

2040160148

4020010053

2040250011

2050060169

3120060043

4040020013

2010020015

2010050038

2030160074

4040030001

4020020010

4010010054

4010010076

4100020001

2020020006

4020010001

4120020007

4020010050

2040290068

2030130035

3011120007

4020080050

2040210036

3160040073

4030010023

4030010106

5050060108

Part Name

Edge guide

Vacuum adaptor

Hose

Hose connector

Right housing

Limiting plate

Pin, dia. 4X28

Knurled pin, dia. 4X10

Screw M4X14

Stop lever

Spring

Guard lock button

Wave washer

Big gear

Worm

Gearbox hold down

Spring washer

Screw M4X10

Bearing 6000-2RS

Bearing 606-2RS

Retaining ring dia. 9

Worm gear box

Screw M4X8

Woodruff key

Screw M4X20

Worm gear shaft

Inner guard

Left housing

Hexagon screw

Blade clamp

Carbon brush cap

Tapping screw ST2.9X8

Tapping screw ST3.9X19

Retaining ring

1

1

4

1

1

1

1

4

1

1

1

1

1

1

1

1

1

1

2

1

1

Quantity

1

1

1

1

1

1

1

1

1

2

2

11

1

22

PARTS LIST

Part #

B050060109

1160010014

2030160119

4100050008

4010010106

3190060008

0212000011

4010010053

3160060043

3160060045

4030010002

1220040021

2010050037

3190060008

4010010060

3120040048

2040160143

2050030016

4090010010

2050060170

3120040047

3120010069

0212000011

2030070044

1230010118

2050050035

3150150024

2030050002

4030010099

6140020010

4030010006

2050050036

2030070045

1062020001

3140010072

20300500

6140020013

4020080016

2040160025

3120120113

3120120112

3120120111

2040160147

1180100007

4020020001

57

58

59

60

61

62

63

49

50

51

52

53

54

55

56

42

43

44

45

46

47

48

Key #

35

36

37

38

39

40

41

71

72

73

74

75

76

77

78

79

64

65

66

67

68

69

70

Part Name

Lock spring

Shaft lock

Bearing hold down

"E" ring dia. 7

Bearing 627-2RS

Sealing washer

Rotor

Bearing 607-2RS

Upper indicator light cover

Lower indicator light cover

Tapping screw ST2X4,5

Indicator light

Worm gear

Sealing washer

Bearing 608 2RS

Lock block

Pin, dia. 2X22

Spring

Hollow rivet, dia. 2.5X20

Spring

Lock button

Switch knob

Stator

Left brush holder

Carbon brush

Left brush spring

Brush holder support

Cord clamp

Tapping Screw ST3.9X10

Hex key, 3mm

Tapping screw ST2X6

Right brush spring

Right brush holder

Switch

Cord guard

Cord set

Hex key, 5mm

Hex screw M4X10

Knurled pin, dia. 2.2X12

Depth lock lever

Depth indicator

Depth slipping block

Pin

Guard screw

Screw M4X8

23

1

1

1

2

1

1

2

1

1

1

1

1

1

1

1

Quantity

1

1

1

1

1

1

1

1

1

1

1

1

1

2

1

1

1

1

1

1

1

1

4

1

1

1

1

1

4

1

Key #

80

81

82

83

84

Part #

2030010052

2050050025

2020080037

2010080101

2010210018

PARTS LIST

Part Name

Base plate

Torsion spring

Moveable guard

Torsion spring pin

Guard knob

Quantity

1

1

1

1

1

24

PERFORMAX

®

MULTI-CUT SAW WARRANTY

30-DAY MONEY BACK GUARANTEE:

This PERFORMAX

®

brand power tool carries our 30-Day Money Back

Guarantee. If you are not completely satisfied with your PERFORMAX

®

brand power tool for any reason within thirty (30) days from the date of purchase, return the tool with your original receipt to any MENARDS

®

retail store, and we will provide you a refund

– no questions asked.

2-YEAR LIMITED WARRANTY:

This PERFORMAX

®

brand power tool carries a 2-Year Limited Warranty to the original purchaser. If, during normal use, this PERFORMAX

®

power tool breaks or fails due to a defect in material or workmanship within two (2) years from the date of original purchase, simply bring this tool with the original sales receipt back to your nearest MENARDS® retail store. At its discretion, PERFORMAX

® agrees to have the tool or any defective part(s) repaired or replaced with the same or similar PERFORMAX

®

product or part free of charge, within the stated warranty period, when returned by the original purchaser with original sales receipt. Not withstanding the foregoing, this limited warranty does not cover any damage that has resulted from abuse or misuse of the Merchandise. This warranty: (1) excludes expendable parts including but not limited to blades, brushes, belts, bits, light bulbs, and/or batteries; (2) shall be void if this tool is used for commercial and/or rental purposes; and (3) does not cover any losses, injuries to persons/property or costs. This warranty does give you specific legal rights and you may have other rights, which vary from state to state. Be careful, tools are dangerou s if improperly used or maintained. Seller’s employees are not qualified to advise you on the use of this Merchandise. Any oral representation(s) made will not be binding on seller or its employees. The rights under this limited warranty are to the original purchaser of the Merchandise and may not be transferred to any subsequent owner. This limited warranty is in lieu of all warranties, expressed or implied including warranties or merchantability and fitness for a particular purpose. Seller shall not be liable for any special, incidental, or consequential damages. The sole exclusive remedy against the seller will be for the replacement of any defects as provided herein, as long as the seller is willing or able to replace this product or is willing to refund the purchase price as provided above. For insurance purposes, seller is not allowed to demonstrate any of these power tools for you.

For questions / comments, technical assistance or repair parts

–

Please Call Toll Free at: 1-866-349-8665 (M-F 8am

– 6pm)

SAVE YOUR RECEIPTS. THIS WARRANTY IS VOID WITHOUT THEM.

Distributed by: Menard, Inc., Eau Claire, WI 54703

Rev 1.5 24/07/2012

25