Grizzly Industrial G0814 14 Amp/7 Amp 6 in. Corded Jointer with Cabinet Stand Owner's Manual
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MODEL G0813/G0814 6" JOINTER OWNER'S MANUAL (For models manufactured since 03/16) COPYRIGHT © MARCH, 2016 BY GRIZZLY INDUSTRIAL, INC. REVISED SEPTEMBER, 2016 (BL) WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC. #BL18046 PRINTED IN TAIWAN V1.09.16 This manual provides critical safety instructions on the proper setup, operation, maintenance, and service of this machine/tool. Save this document, refer to it often, and use it to instruct other operators. Failure to read, understand and follow the instructions in this manual may result in fire or serious personal injury—including amputation, electrocution, or death. The owner of this machine/tool is solely responsible for its safe use. This responsibility includes but is not limited to proper installation in a safe environment, personnel training and usage authorization, proper inspection and maintenance, manual availability and comprehension, application of safety devices, cutting/sanding/grinding tool integrity, and the usage of personal protective equipment. The manufacturer will not be held liable for injury or property damage from negligence, improper training, machine modifications or misuse. Some dust created by power sanding, sawing, grinding, drilling, and other construction activities contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are: • • • Lead from lead-based paints. Crystalline silica from bricks, cement and other masonry products. Arsenic and chromium from chemically-treated lumber. Your risk from these exposures varies, depending on how often you do this type of work. To reduce your exposure to these chemicals: Work in a well ventilated area, and work with approved safety equipment, such as those dust masks that are specially designed to filter out microscopic particles. Table of Contents INTRODUCTION................................................ 2 Contact Info.................................................... 2 Machine Differences....................................... 2 Manual Accuracy............................................ 2 Identification.................................................... 3 Controls & Components.................................. 4 G0813 Machine Data Sheet........................... 6 G0814 Machine Data Sheet........................... 8 SECTION 1: SAFETY...................................... 10 Safety Instructions for Machinery................. 10 Additional Safety for Jointers........................ 12 SECTION 2: POWER SUPPLY....................... 13 Voltage Conversion to 220V......................... 15 SECTION 3: SETUP........................................ 16 Needed for Setup.......................................... 16 Unpacking..................................................... 16 Hardware Recognition Chart........................ 17 G0813 Inventory........................................... 18 G0814 Inventory........................................... 19 Cleanup......................................................... 20 Site Considerations....................................... 21 Assembly...................................................... 22 Dust Collection.............................................. 29 Test Run....................................................... 29 Recommended Adjustments......................... 30 SECTION 4: OPERATIONS............................ 31 Operation Overview...................................... 31 Stock Inspection & Requirements................ 32 Setting Depth of Cut..................................... 33 Squaring Stock............................................. 34 Surface Planing............................................ 35 Edge Jointing................................................ 36 Bevel Cutting................................................ 37 Rabbet Cutting.............................................. 38 SECTION 5: ACCESSORIES.......................... 39 SECTION 6: MAINTENANCE.......................... 41 Schedule....................................................... 41 Cleaning & Protecting................................... 41 Lubrication.................................................... 42 SECTION 7: SERVICE.................................... 43 Troubleshooting............................................ 43 Inspecting Knives.......................................... 45 Setting/Replacing Knives.............................. 45 Setting Outfeed Table Height....................... 48 Calibrating Depth Scale................................ 49 Adjusting Gibs............................................... 49 Setting Fence Stops..................................... 50 Replacing/Tensioning Belt............................ 51 Aligning Pulleys............................................ 52 Checking/Adjusting Table Parallelism.......... 53 SECTION 8: WIRING....................................... 54 Wiring Safety Instructions............................. 54 110V Wiring Diagram.................................... 55 220V Wiring Diagram.................................... 56 SECTION 9: PARTS........................................ 57 Table............................................................. 57 Fence............................................................ 59 Cutterhead ................................................... 60 G0813 Stand................................................. 61 G0814 Stand................................................. 63 G0813 Labels & Cosmetics.......................... 65 G0814 Labels & Cosmetics.......................... 66 WARRANTY & RETURNS.............................. 69 INTRODUCTION Contact Info Manual Accuracy We stand behind our machines! If you have questions or need help, contact us with the information below. Before contacting, make sure you get the serial number and manufacture date from the machine ID label. This will help us help you faster. We are proud to provide a high-quality owner’s manual with your new machine! Grizzly Technical Support 1815 W. Battlefield Springfield, MO 65807 Phone: (570) 546-9663 Email: [email protected] We want your feedback on this manual. What did you like about it? Where could it be improved? Please take a few minutes to give us feedback. Grizzly Documentation Manager P.O. Box 2069 Bellingham, WA 98227-2069 Email: [email protected] Machine Differences Models G0813 and G0814 are the same machines in all respects except for the following: the Model G0813 knock-down stand requires assembly; the Model G0814 one-piece cabinet stand requires no assembly. We made every effort to be exact with the instructions, specifications, drawings, and photographs in this manual. Sometimes we make mistakes, but our policy of continuous improvement also means that sometimes the machine you receive is slightly different than shown in the manual. If you find this to be the case, and the difference between the manual and machine leaves you confused or unsure about something, check our website for an updated version. We post current manuals and manual updates for free on our website at www.grizzly.com. Alternatively, you can call our Technical Support for help. Before calling, make sure you write down the Manufacture Date and Serial Number from the machine ID label (see below). This information is required for us to provide proper tech support, and it helps us determine if updated documentation is available for your machine. Manufacture Date Serial Number -2- Model G0813/G0814 (Mfd. Since 3/16) Identification Become familiar with the names and locations of the controls and features shown below to better understand the instructions in this manual. A B C D E F O H N I M J G K L A. B. C. D. E. F. G. H. Outfeed Table Fence Cutterhead Guard Fence Lock Fence Tilt Handle Infeed Table Infeed Table Lever Fence Tilt Lock I. J. K. L. M. N. O. Depth Scale Infeed Table Lock ON/OFF Paddle Switch w/Disabling Key Foot Pedal Caster Assembly Dust Port Outfeed Table Lock Outfeed Table Handwheel For Your Own Safety Read Instruction Manual Before Operating Jointer a) Wear eye protection. b) Always keep cutterhead and drive guards in place and in proper operating condition. ALWAYS replace cutterhead guard after rabbeting operations. c) Never make jointing or rabbeting cuts deeper than 1⁄8" or planing cuts deeper than 1⁄16". d) Always use hold-down or push blocks when jointing material narrower than 3" or surface planing material thinner than 3". e) Never perform jointing, planing, or rabbeting cuts on pieces shorter than 8" in length. Model G0813/G0814 (Mfd. Since 3/16) -3- Controls & Components To reduce your risk of serious injury, read this entire manual BEFORE using machine. C B D G J Refer to Figures 1–4 and the following descriptions to become familiar with the basic controls and components of this machine. Understanding these items and how they work will help you understand the rest of the manual and stay safe when operating this machine. E Figure 2. Main table controls, fence, and foot pedal caster. B. Fence: Guides workpiece as it moves across cutterhead; determines angle of cut. C. Fence Tilt Handle: Tilts fence throughout its range of motion from 45° inward to 45° outward (135°). A D. Infeed Table: Supports workpiece before it reaches cutterhead. Position of infeed table relative to cutterhead determines depth of cut. E. Infeed Table Adjustment Lever: Adjusts position of infeed table (when infeed table lock is loosened). Figure 1. ON/OFF paddle switch location. A. ON/OFF Paddle Switch w/Disabling Key: Turns motor ON and OFF. Remove yellow key to disable switch. -4- J. Infeed Table Lock: Loosens to allow adjustment of infeed table height or cutting depth tightens to secure infeed table. G. Outfeed Table: Supports workpiece after it passes over cutterhead. For safety and best results, outfeed table must be properly adjusted relative to cutterhead knives before ANY operations (refer to Page 48 for more details). Model G0813/G0814 (Mfd. Since 3/16) H N O M L I F K P Figure 3. Cutterhead guard and depth-of-cut scale. H. Cutterhead Guard: Covers cutterhead until pushed out of the way by workpiece during operation. When workpiece leaves cutterhead, guard springs back to its starting position. I. Depth-of-Cut Scale: Indicates cutting depth of a single pass. F. Outfeed Table Handwheel: Adjusts position of outfeed table. Typically only used when setting outfeed table even with cutterhead knives or when servicing the cutterhead. K. Outfeed Table Lock: Loosens to allow adjustment of outfeed table height; tightens to secure outfeed table. Figure 4. Fence controls. L. Fence Lock: Loosens to allow adjustment of fence position along width of tables. Tightens to secure fence. M. Swing Stop: When engaged, stops fence at 90°. When disengaged, allows fence to adjust for bevel cuts. N. 90° Fence Stop: When engaged, stops fence at 90°. Note: Even when fence stop bolt contacts swing stop, tilt lock must be tightened before starting machine. Note: Swing stop must be disengaged for bevel cuts greater than 90°. O. 45° Fence Stop: Stops fence at 45° outward (135°). Note: Even when fence is resting against stops, tilt lock must be tightened before starting machine. P. Fence Tilt Lock: Secures fence tilt setting at desired angle. Model G0813/G0814 (Mfd. Since 3/16) -5- MACHINE DATA SHEET Customer Service #: (570) 546-9663 · To Order Call: (800) 523-4777 · Fax #: (800) 438-5901 MODEL G0813 6" JOINTER WITH KNOCK‐DOWN STAND Product Dimensions: Weight.............................................................................................................................................................. 247 lbs. Width (side-to-side) x Depth (front-to-back) x Height..................................................................... 47-1/2 x 20 x 42 in. Footprint (Length x Width)..................................................................................................................... 14-1/4 x 27 in. Shipping Dimensions: Carton #1 Type........................................................................................................................................... Cardboard Box Content................................................................................................................................................. Machine Weight.................................................................................................................................................... 239 lbs. Length x Width x Height............................................................................................................. 49 x 22 x 13 in. Must Ship Upright......................................................................................................................................... Yes Carton #2 Type........................................................................................................................................... Cardboard Box Content...................................................................................................................................................... Stand Weight...................................................................................................................................................... 13 lbs. Length x Width x Height............................................................................................................... 16 x 19 x 6 in. Must Ship Upright.......................................................................................................................................... No Electrical: Power Requirement............................................................................................. 110V or 220V, Single-Phase, 60 Hz Prewired Voltage.................................................................................................................................................. 110V Full-Load Current Rating........................................................................................................................................ 14A Minimum Circuit Size.............................................................................................................................................. 20A Connection Type....................................................................................................................................... Cord & Plug Power Cord Included.............................................................................................................................................. Yes Power Cord Length................................................................................................................................................. 6 ft. Power Cord Gauge......................................................................................................................................... 16 AWG Plug Included.......................................................................................................................................................... Yes Included Plug Type................................................................................................................................................ 5-15 Switch Type.................................................................................................. Paddle Safety Switch w/Removable Key Motors: Main Type................................................................................................................. TEFC Capacitor-Start Induction Horsepower................................................................................................................................................ 1 HP Phase............................................................................................................................................ Single-Phase Amps....................................................................................................................................................... 14A/7A Speed................................................................................................................................................ 3450 RPM Power Transfer .................................................................................................................................. Belt Drive Bearings........................................................................................................ Sealed & Permanently Lubricated Model G0813 -6- The information contained herein is deemed accurate as of 5/2/2017 and represents our most recent product specifications. Due to our ongoing improvement efforts, this information may not accurately describe items previously purchased. PAGE 1 OF 3 Model G0813/G0814 (Mfd. Since 3/16) Main Specifications: Main Specifications Jointer Size.................................................................................................................................................. 6 in. Bevel Jointing............................................................................................................................. 0 – 45 deg. L/R Maximum Width of Cut................................................................................................................................ 6 in. Maximum Depth of Cut............................................................................................................................. 1/8 in. Minimum Workpiece Length........................................................................................................................ 4 in. Minimum Workpiece Thickness................................................................................................................ 1/2 in. Maximum Rabbeting Depth...................................................................................................................... 1/2 in. Number of Cuts Per Minute..................................................................................................................... 15,000 Fence Information Fence Length....................................................................................................................................... 29-1/8 in. Fence Width.......................................................................................................................................... 1-1/4 in. Fence Height............................................................................................................................................... 4 in. Fence Stops............................................................................................................................. 45, 90, 135 deg. Cutterhead Information Cutterhead Type........................................................................................................................... Straight Knife Cutterhead Diameter............................................................................................................................. 2-1/2 in. Cutterhead Speed............................................................................................................................. 5000 RPM Knife Information Number of Knives............................................................................................................................................. 3 Knife Length................................................................................................................................................. 6 in. Knife Width.................................................................................................................................................. 1 in. Knife Thickness........................................................................................................................................ 1/8 in. Knife Adjustment............................................................................................................................ Jack Screws Table Information Table Length........................................................................................................................................ 47-3/8 in. Table Width........................................................................................................................................... 6-5/8 in. Table Thickness.................................................................................................................................... 1-1/4 in. Floor to Table Height........................................................................................................................... 33-5/8 in. Table Adjustment Type........................................................................................................... Handwheel/Lever Table Movement Type............................................................................................................. Dovetailed Ways Construction Base........................................................................................................................................................... Steel Body Assembly.................................................................................................................................... Cast Iron Fence Assembly.................................................................................................................................. Cast Iron Guard.......................................................................................................................................... Die Cast Metal Table....................................................................................................................... Precision-Ground Cast Iron Paint Type/Finish....................................................................................................................... Powder Coated Other Information Number of Dust Ports....................................................................................................................................... 1 Dust Port Size.............................................................................................................................................. 4 in. Mobile Base............................................................................................................................................. Built-In Other Specifications: Country of Origin .............................................................................................................................................. Taiwan Warranty ........................................................................................................................................................... 1 Year Approximate Assembly & Setup Time .............................................................................................................. 1 Hour Serial Number Location .................................................................................................................................. ID Label ISO 9001 Factory .................................................................................................................................................... No Certified by a Nationally Recognized Testing Laboratory (NRTL) .......................................................................... No Model G0813 The information contained herein is deemed accurate as of 5/2/2017 and represents our most recent product specifications. Due to our ongoing improvement efforts, this information may not accurately describe items previously purchased. Model G0813/G0814 (Mfd. Since 3/16) PAGE 2 OF 3 -7- MACHINE DATA SHEET Customer Service #: (570) 546-9663 · To Order Call: (800) 523-4777 · Fax #: (800) 438-5901 MODEL G0814 6" JOINTER WITH CABINET STAND Product Dimensions: Weight.............................................................................................................................................................. 245 lbs. Width (side-to-side) x Depth (front-to-back) x Height..................................................................... 47-1/2 x 20 x 42 in. Footprint (Length x Width)..................................................................................................................... 13-1/2 x 18 in. Shipping Dimensions: Carton #1 Type........................................................................................................................................... Cardboard Box Content................................................................................................................................................. Machine Weight.................................................................................................................................................... 183 lbs. Length x Width x Height............................................................................................................. 49 x 22 x 13 in. Must Ship Upright......................................................................................................................................... Yes Carton #2 Type........................................................................................................................................... Cardboard Box Content...................................................................................................................................................... Stand Weight...................................................................................................................................................... 77 lbs. Length x Width x Height............................................................................................................. 21 x 17 x 30 in. Must Ship Upright.......................................................................................................................................... No Electrical: Power Requirement............................................................................................. 110V or 220V, Single-Phase, 60 Hz Prewired Voltage.................................................................................................................................................. 110V Full-Load Current Rating........................................................................................................................................ 14A Minimum Circuit Size.............................................................................................................................................. 20A Connection Type....................................................................................................................................... Cord & Plug Power Cord Included.............................................................................................................................................. Yes Power Cord Length................................................................................................................................................. 6 ft. Power Cord Gauge......................................................................................................................................... 16 AWG Plug Included.......................................................................................................................................................... Yes Included Plug Type................................................................................................................................................ 5-15 Switch Type.................................................................................................. Paddle Safety Switch w/Removable Key Motors: Main Type................................................................................................................. TEFC Capacitor-Start Induction Horsepower................................................................................................................................................ 1 HP Phase............................................................................................................................................ Single-Phase Amps....................................................................................................................................................... 14A/7A Speed................................................................................................................................................ 3450 RPM Power Transfer .................................................................................................................................. Belt Drive Bearings........................................................................................................ Sealed & Permanently Lubricated Model G0814 -8- The information contained herein is deemed accurate as of 5/2/2017 and represents our most recent product specifications. Due to our ongoing improvement efforts, this information may not accurately describe items previously purchased. PAGE 1 OF 3 Model G0813/G0814 (Mfd. Since 3/16) Main Specifications: Main Specifications Jointer Size.................................................................................................................................................. 6 in. Bevel Jointing............................................................................................................................. 0 – 45 deg. L/R Maximum Width of Cut................................................................................................................................ 6 in. Minimum Workpiece Length........................................................................................................................ 4 in. Minimum Workpiece Thickness................................................................................................................ 1/2 in. Maximum Rabbeting Depth...................................................................................................................... 1/2 in. Number of Cuts Per Minute..................................................................................................................... 15,000 Fence Information Fence Length....................................................................................................................................... 29-1/8 in. Fence Width.......................................................................................................................................... 1-1/4 in. Fence Height............................................................................................................................................... 4 in. Fence Stops............................................................................................................................. 45, 90, 135 deg. Cutterhead Information Cutterhead Type........................................................................................................................... Straight Knife Cutterhead Diameter............................................................................................................................. 2-1/2 in. Cutterhead Speed............................................................................................................................. 5000 RPM Knife Information Number of Knives............................................................................................................................................. 3 Knife Length................................................................................................................................................. 6 in. Knife Width.................................................................................................................................................. 1 in. Knife Thickness........................................................................................................................................ 1/8 in. Knife Adjustment............................................................................................................................ Jack Screws Table Information Table Length........................................................................................................................................ 47-3/8 in. Table Width........................................................................................................................................... 6-5/8 in. Table Thickness.................................................................................................................................... 1-1/4 in. Floor to Table Height........................................................................................................................... 33-5/8 in. Table Adjustment Type........................................................................................................... Handwheel/Lever Table Movement Type............................................................................................................. Dovetailed Ways Construction Base........................................................................................................................................................... Steel Body Assembly.................................................................................................................................... Cast Iron Cabinet....................................................................................................................................................... Steel Fence Assembly.................................................................................................................................. Cast Iron Guard.......................................................................................................................................... Die Cast Metal Table....................................................................................................................... Precision-Ground Cast Iron Paint Type/Finish....................................................................................................................... Powder Coated Other Information Number of Dust Ports....................................................................................................................................... 1 Dust Port Size.............................................................................................................................................. 4 in. Mobile Base............................................................................................................................................. Built-In Other Specifications: Country of Origin .............................................................................................................................................. Taiwan Warranty ........................................................................................................................................................... 1 Year Approximate Assembly & Setup Time .............................................................................................................. 1 Hour Serial Number Location .................................................................................................................................. ID Label ISO 9001 Factory .................................................................................................................................................... No Certified by a Nationally Recognized Testing Laboratory (NRTL) .......................................................................... No Model G0814 The information contained herein is deemed accurate as of 5/2/2017 and represents our most recent product specifications. Due to our ongoing improvement efforts, this information may not accurately describe items previously purchased. Model G0813/G0814 (Mfd. Since 3/16) PAGE 2 OF 3 -9- SECTION 1: SAFETY For Your Own Safety, Read Instruction Manual Before Operating This Machine The purpose of safety symbols is to attract your attention to possible hazardous conditions. This manual uses a series of symbols and signal words intended to convey the level of importance of the safety messages. The progression of symbols is described below. Remember that safety messages by themselves do not eliminate danger and are not a substitute for proper accident prevention measures. Always use common sense and good judgment. Indicates an imminently hazardous situation which, if not avoided, WILL result in death or serious injury. Indicates a potentially hazardous situation which, if not avoided, COULD result in death or serious injury. Indicates a potentially hazardous situation which, if not avoided, MAY result in minor or moderate injury. It may also be used to alert against unsafe practices. NOTICE This symbol is used to alert the user to useful information about proper operation of the machine. Safety Instructions for Machinery OWNER’S MANUAL. Read and understand this owner’s manual BEFORE using machine. TRAINED OPERATORS ONLY. Untrained operators have a higher risk of being hurt or killed. Only allow trained/supervised people to use this machine. When machine is not being used, disconnect power, remove switch keys, or lock-out machine to prevent unauthorized use—especially around children. Make your workshop kid proof! DANGEROUS ENVIRONMENTS. Do not use machinery in areas that are wet, cluttered, or have poor lighting. Operating machinery in these areas greatly increases the risk of accidents and injury. MENTAL ALERTNESS REQUIRED. Full mental alertness is required for safe operation of machinery. Never operate under the influence of drugs or alcohol, when tired, or when distracted. -10- ELECTRICAL EQUIPMENT INJURY RISKS. You can be shocked, burned, or killed by touching live electrical components or improperly grounded machinery. To reduce this risk, only allow qualified service personnel to do electrical installation or repair work, and always disconnect power before accessing or exposing electrical equipment. DISCONNECT POWER FIRST. Always disconnect machine from power supply BEFORE making adjustments, changing tooling, or servicing machine. This prevents an injury risk from unintended startup or contact with live electrical components. EYE PROTECTION. Always wear ANSI-approved safety glasses or a face shield when operating or observing machinery to reduce the risk of eye injury or blindness from flying particles. Everyday eyeglasses are NOT approved safety glasses. Model G0813/G0814 (Mfd. Since 3/16) WEARING PROPER APPAREL. Do not wear clothing, apparel or jewelry that can become entangled in moving parts. Always tie back or cover long hair. Wear non-slip footwear to reduce risk of slipping and losing control or accidentally contacting cutting tool or moving parts. HAZARDOUS DUST. Dust created by machinery operations may cause cancer, birth defects, or long-term respiratory damage. Be aware of dust hazards associated with each workpiece material. Always wear a NIOSH-approved respirator to reduce your risk. HEARING PROTECTION. Always wear hearing protection when operating or observing loud machinery. Extended exposure to this noise without hearing protection can cause permanent hearing loss. REMOVE ADJUSTING TOOLS. Tools left on machinery can become dangerous projectiles upon startup. Never leave chuck keys, wrenches, or any other tools on machine. Always verify removal before starting! USE CORRECT TOOL FOR THE JOB. Only use this tool for its intended purpose—do not force it or an attachment to do a job for which it was not designed. Never make unapproved modifications—modifying tool or using it differently than intended may result in malfunction or mechanical failure that can lead to personal injury or death! AWKWARD POSITIONS. Keep proper footing and balance at all times when operating machine. Do not overreach! Avoid awkward hand positions that make workpiece control difficult or increase the risk of accidental injury. CHILDREN & BYSTANDERS. Keep children and bystanders at a safe distance from the work area. Stop using machine if they become a distraction. GUARDS & COVERS. Guards and covers reduce accidental contact with moving parts or flying debris. Make sure they are properly installed, undamaged, and working correctly BEFORE operating machine. Model G0813/G0814 (Mfd. Since 3/16) FORCING MACHINERY. Do not force machine. It will do the job safer and better at the rate for which it was designed. NEVER STAND ON MACHINE. Serious injury may occur if machine is tipped or if the cutting tool is unintentionally contacted. STABLE MACHINE. Unexpected movement during operation greatly increases risk of injury or loss of control. Before starting, verify machine is stable and mobile base (if used) is locked. USE RECOMMENDED ACCESSORIES. Consult this owner’s manual or the manufacturer for recommended accessories. Using improper accessories will increase the risk of serious injury. UNATTENDED OPERATION. To reduce the risk of accidental injury, turn machine OFF and ensure all moving parts completely stop before walking away. Never leave machine running while unattended. MAINTAIN WITH CARE. Follow all maintenance instructions and lubrication schedules to keep machine in good working condition. A machine that is improperly maintained could malfunction, leading to serious personal injury or death. DAMAGED PARTS. Regularly inspect machine for damaged, loose, or mis-adjusted parts—or any condition that could affect safe operation. Immediately repair/replace BEFORE operating machine. For your own safety, DO NOT operate machine with damaged parts! MAINTAIN POWER CORDS. When disconnecting cord-connected machines from power, grab and pull the plug—NOT the cord. Pulling the cord may damage the wires inside. Do not handle cord/plug with wet hands. Avoid cord damage by keeping it away from heated surfaces, high traffic areas, harsh chemicals, and wet/damp locations. EXPERIENCING DIFFICULTIES. If at any time you experience difficulties performing the intended operation, stop using the machine! Contact our Technical Support at (570) 546-9663. -11- Additional Safety for Jointers Serious cuts, amputation, entanglement, or death can occur from contact with rotating cutterhead or other moving components! Flying chips can cause blindness or eye injuries. Workpieces or inserts/knives thrown by cutterhead can strike nearby operator or bystanders with deadly force. To reduce the risk of these hazards, operator and bystanders MUST completely heed the hazards and warnings below. KICKBACK. Occurs when workpiece is ejected from machine at a high rate of speed. To reduce the risk of kickback-related injuries, use quality workpieces, safe feeding techniques, and proper machine setup or maintenance. GUARD REMOVAL. Operating jointer without guard exposes operator to knives/inserts. Except when rabbeting, never remove guards for regular operations or while connected to power. Turn jointer OFF and disconnect power before clearing any shavings or sawdust from around cutterhead. After rabbeting or maintenance is complete, immediately replace all guards and ensure they are properly adjusted before resuming regular operations. DULL/DAMAGED KNIVES/INSERTS. Dull knives/inserts can increase risk of kickback and cause poor workpiece finish. Only use sharp, undamaged knives/inserts. OUTFEED TABLE ALIGNMENT. Setting outfeed table too high can cause workpiece to hit table and get stuck, increasing risk of kickback. Setting outfeed table too low may cause workpiece to become tapered from front to back. Always keep outfeed table even with knives/inserts at top dead center (highest point during rotation). INSPECTING STOCK. Impact injuries or fire may result from using poor workpieces. Thoroughly inspect and prepare workpiece before cutting. Verify workpiece is free of nails, staples, loose knots or other foreign material. Workpieces with minor warping should be surface planed first with cupped side facing infeed table. GRAIN DIRECTION. Jointing against the grain or end grain can increase the risk of kickback. It also requires more cutting force, which produces chatter or excessive chip out. Always joint or surface plane WITH the grain. -12- MAXIMUM CUTTING DEPTH. To reduce risk of kickback, never cut deeper than 1⁄ 8" per pass. CUTTING LIMITATIONS. Cutting a workpiece that does not meet the minimum dimension requirements can result in breakup, kickback, or accidental contact with cutterhead during operation. Never perform jointing, planing, or rabbeting cuts on pieces smaller than 8" long, 3 ⁄4" wide, or 1⁄4" thick. PUSH BLOCKS. Not using push blocks when surface planing may result in accidental cutterhead contact. Always use push blocks when planing materials less than 3" high or wide. Never pass your hands directly over cutterhead without a push block. WORKPIECE SUPPORT. Loss of workpiece control while feeding can increase risk of kickback or accidental contact with cutterhead. Support workpiece continuously during operation. Position and guide workpiece with fence. Support long or wide stock with auxiliary stands. FEED WORKPIECE PROPERLY. Kickback or accidental cutterhead contact may result if workpiece is fed into cutterhead the wrong way. Allow cutterhead to reach full speed before feeding. Never start jointer with workpiece touching cutterhead. Always feed workpiece from infeed side to outfeed side without stopping until cut is complete. Never back work toward infeed table. SECURE KNIVES/INSERTS. Loose knives or improperly set inserts can become dangerous projectiles or cause machine damage. Always verify knives/inserts are secure and properly adjusted before operation. Straight knives should never project more than 1⁄ 8" (0.125") from cutterhead body. Model G0813/G0814 (Mfd. Since 3/16) SECTION 2: POWER SUPPLY Availability Circuit Information Before installing the machine, consider the availability and proximity of the required power supply circuit. If an existing circuit does not meet the requirements for this machine, a new circuit must be installed. To minimize the risk of electrocution, fire, or equipment damage, installation work and electrical wiring must be done by an electrician or qualified service personnel in accordance with all applicable codes and standards. A power supply circuit includes all electrical equipment between the breaker box or fuse panel in the building and the machine. The power supply circuit used for this machine must be sized to safely handle the full-load current drawn from the machine for an extended period of time. (If this machine is connected to a circuit protected by fuses, use a time delay fuse marked D.) Electrocution, fire, shock, or equipment damage may occur if machine is not properly grounded and connected to power supply. Full-Load Current Rating The full-load current rating is the amperage a machine draws at 100% of the rated output power. On machines with multiple motors, this is the amperage drawn by the largest motor or sum of all motors and electrical devices that might operate at one time during normal operations. Full-Load Current Rating at 110V....... 14 Amps Full-Load Current Rating at 220V........ 7 Amps The full-load current is not the maximum amount of amps that the machine will draw. If the machine is overloaded, it will draw additional amps beyond the full-load rating. If the machine is overloaded for a sufficient length of time, damage, overheating, or fire may result— especially if connected to an undersized circuit. To reduce the risk of these hazards, avoid overloading the machine during operation and make sure it is connected to a power supply circuit that meets the specified circuit requirements. Model G0813/G0814 (Mfd. Since 3/16) For your own safety and protection of property, consult an electrician if you are unsure about wiring practices or electrical codes in your area. Note: Circuit requirements in this manual apply to a dedicated circuit—where only one machine will be running on the circuit at a time. If machine will be connected to a shared circuit where multiple machines may be running at the same time, consult an electrician or qualified service personnel to ensure circuit is properly sized for safe operation. Circuit Requirements for 110V This machine is prewired to operate on a power supply circuit that has a verified ground and meets the following requirements: Nominal Voltage..................... 110V, 115V, 120V Cycle...........................................................60 Hz Phase............................................ Single-Phase Power Supply Circuit.......................... 20 Amps Plug/Receptacle.............................. NEMA 5-15 Circuit Requirements for 220V This machine can be converted to operate on a power supply circuit that has a verified ground and meets the requirements listed below. (Refer to Voltage Conversion instructions for details.) Nominal Voltage.......... 208V, 220V, 230V, 240V Cycle...........................................................60 Hz Phase............................................ Single-Phase Power Supply Circuit.......................... 15 Amps Plug/Receptacle.............................. NEMA 6-15 -13- Grounding Requirements This machine MUST be grounded. In the event of certain malfunctions or breakdowns, grounding reduces the risk of electric shock by providing a path of least resistance for electric current. For 110V operation: This machine is equipped with a power cord that has an equipment-grounding wire and a grounding plug (see following figure). The plug must only be inserted into a matching receptacle (outlet) that is properly installed and grounded in accordance with all local codes and ordinances. GROUNDED 5-15 RECEPTACLE Grounding Prong 5-15 PLUG Neutral Hot Figure 5. Typical 5-15 plug and receptacle. GROUNDED 6-15 RECEPTACLE Current Carrying Prongs 6-15 PLUG Grounding Prong Figure 6. Typical 6-15 plug and receptacle. Improper connection of the equipment-grounding wire can result in a risk of electric shock. The wire with green insulation (with or without yellow stripes) is the equipment-grounding wire. If repair or replacement of the power cord or plug is necessary, do not connect the equipment-grounding wire to a live (current carrying) terminal. Check with a qualified electrician or service personnel if you do not understand these grounding requirements, or if you are in doubt about whether the tool is properly grounded. If you ever notice that a cord or plug is damaged or worn, disconnect it from power, and immediately replace it with a new one. Extension Cords We do not recommend using an extension cord with this machine. If you must use an extension cord, only use it if absolutely necessary and only on a temporary basis. SHOCK HAZARD! Two-prong outlets do not meet the grounding requirements for this machine. Do not modify or use an adapter on the plug provided—if it will not fit the outlet, have a qualified electrician install the proper outlet with a verified ground. For 220V operation: The plug specified under “Circuit Requirements for 220V” on the previous page has a grounding prong that must be attached to the equipment-grounding wire on the included power cord. The plug must only be inserted into a matching receptacle (see following figure) that is properly installed and grounded in accordance with all local codes and ordinances. -14- Extension cords cause voltage drop, which can damage electrical components and shorten motor life. Voltage drop increases as the extension cord size gets longer and the gauge size gets smaller (higher gauge numbers indicate smaller sizes). Any extension cord used with this machine must be in good condition and contain a ground wire and matching plug/receptacle. Additionally, it must meet the following size requirements: Minimum Gauge Size............................14 AWG Maximum Length (Shorter is Better).......50 ft. Model G0813/G0814 (Mfd. Since 3/16) Voltage Conversion to 220V The voltage conversion MUST be performed by an electrician or qualified service personnel. The voltage conversion procedure consists of rewiring the motor and installing the correct plug. A wiring diagram is provided on Page 56 for your reference. 4. Use wire nuts to connect wires as indicated in Figure 8. Twist wire nuts onto their respective wires and wrap them with electrical tape so they will not come loose. Connect Wires and Secure with Nuts To Switch Ground IMPORTANT: If the diagram included on the motor conflicts with the one on Page 56, the motor may have changed since the manual was printed. Use the diagram provided on the motor junction box instead. Qty Items Needed • Phillips Head Screwdriver #2...................... 1 • Electrical Tape............................. As Needed • Wire Nut (16 AWG x 3)................................ 1 • 6-15 Plug..................................................... 1 • Wire Cutters/Stripper................................... 1 To convert Model G0813/G0814 to 220V: Figure 8. Motor rewired to 220V. 5. Close and secure motor junction box. 6. Install a 6-15 plug according to manufacturer's instructions. If plug manufacturer's instructions are not available, NEMA standard 6-15 plug wiring is provided on Page 56. 1. DISCONNECT MACHINE FROM POWER! 2. Cut off existing 5-15 plug. 3. Open motor junction box, remove two wire nuts indicated in Figure 7, then disconnect wires. Remove Wire Nuts and Disconnect Wires To Switch Ground Figure 7. Inside motor junction box (motor prewired to 120V). Model G0813/G0814 (Mfd. Since 3/16) -15- SECTION 3: SETUP Needed for Setup This machine presents serious injury hazards to untrained users. Read through this entire manual to become familiar with the controls and operations before starting the machine! Wear safety glasses during the entire setup process! HEAVY LIFT! Straining or crushing injury may occur from improperly lifting machine or some of its parts. To reduce this risk, get help from other people and use a forklift (or other lifting equipment) rated for weight of this machine. The following items are needed, but not included, for the setup/assembly of this machine. DescriptionQty • Safety Glasses (for each person)................ 1 • Solvent/Cleaner........................................... 1 • Shop Rags................................................... 1 • Wrench or Socket 14mm.......................1 Ea. • Hex Wrench 2.5mm...............................1 Ea. • Straightedge 4'............................................ 1 • Stubby Phillips Screwdriver #2.................... 1 • Dust Collection System............................... 1 • 4" Dust Hose (length as needed)................ 1 • 4" Hose Clamp............................................ 1 • Another Person........................................... 1 Unpacking This machine was carefully packaged for safe transport. When unpacking, separate all enclosed items from packaging materials and inspect them for shipping damage. If items are damaged, please call us immediately at (570) 546-9663. IMPORTANT: Save all packaging materials until you are completely satisfied with the machine and have resolved any issues between Grizzly or the shipping agent. You MUST have the original packaging to file a freight claim. It is also extremely helpful if you need to return your machine later. SUFFOCATION HAZARD! Keep children and pets away from plastic bags or packing materials shipped with this machine. Discard immediately. -16- Model G0813/G0814 (Mfd. Since 3/16) Hardware Recognition Chart USE THIS CHART TO MATCH UP HARDWARE DURING THE INVENTORY AND ASSEMBLY PROCESS. Flat Head Cap Screw 5mm 5mm Model G0813/G0814 (Mfd. Since 3/16) -17- G0813 Inventory The following is a list of items shipped with your machine. Before beginning setup, lay these items out and inventory them. If any non-proprietary parts are missing (e.g. a nut or a washer), we will gladly replace them; or for the sake of expediency, replacements can be obtained at your local hardware store. NOTICE If you cannot find an item on this list, carefully check around/inside the machine and packaging materials. Often, these items get lost in packaging materials while unpacking or they are pre-installed at the factory. A B D C E G F I H K J L Figure 9. Component inventory. M N O P S R Q Component Inventory (Figures 9–10) Qty A. Jointer Assembly w/Carriage Mount............ 1 B. Motor........................................................... 1 C. Fence Assembly & Carriage ...................... 1 D. Cutterhead Guard........................................ 1 E. Belt Guard................................................... 1 F. Knife-Setting Jig.......................................... 1 G. Push Blocks................................................. 2 H. Hex Wrench 3mm..................................1 Ea. I. Belt.............................................................. 1 J.Fence Lock w/Locking Nut.......................... 1 K. Fence Tilt Handle........................................ 1 L. Open-End Wrenches 8/10, 12/14mm....1 Ea. M. Front Panel w/Switch................................... 1 N. Right Panel.................................................. 1 O. Left Panel.................................................... 1 P. Rear Panel (w/Switch Box, Cords).............. 1 Q. Corner Supports.......................................... 4 R. Top Plate..................................................... 1 S. Dust Port..................................................... 1 T. Foot Pedal Caster Assembly....................... 1 U. Motor Mount Plate....................................... 1 V. Left Chute Support...................................... 1 W. Right Chute Panel....................................... 1 X. Mobile Base Chassis................................... 1 Fasteners (see Hardware Recognition Chart) • Flange Screws #10-24 x 3 ⁄ 8" (Stand)......... 54 • Hex Nuts #10-24 (Stand)............................. 4 • Carriage Bolts 5 ⁄ 16"-18 x 3 ⁄4" (Motor/Stand)... 4 • Flat Washers 5 ⁄ 16" (Motor/Stand).................. 4 • Hex Nuts 5 ⁄ 16"-18 (Motor/Stand)................... 4 • Hex Bolts 3 ⁄ 8"-16 x 1" (Mb. Base/Stand)...... 4 • Flat Washers 3 ⁄ 8" (Mobile Base/Stand)........ 8 • Hex Nuts 3 ⁄ 8"-16 (Mobile Base/Stand)......... 4 • Hex Bolts 3 ⁄ 8"-16 x 21⁄ 2" (Wheel/Stand)........ 2 • Flat Washers 3 ⁄ 8" (Wheel/Stand)................. 4 • Hex Nuts 3 ⁄ 8"-16 (Wheel/Stand)................... 2 • Hex Bolt 5 ⁄ 16"-18 x 2" (Wheel/Stand)............ 1 • Flat Washer 5 ⁄ 16" (Wheel/Stand).................. 1 • Hex Bolts 3 ⁄ 8"-16 x 3 ⁄4" (Jointer/Stand).......... 3 • Flat Washers 3 ⁄ 8" (Jointer/Stand)................. 3 • Hex Bolt 5 ⁄ 16"-18 x 21⁄ 2" (Belt Guard)............ 1 • Flat Washer 5 ⁄ 16" (Belt Guard)...................... 1 • Flange Screws #10-24 x 3⁄8" (Dust Port)...... 4 V X T U W Figure 10. Additional component inventory. -18- Model G0813/G0814 (Mfd. Since 3/16) G0814 Inventory The following is a list of items shipped with your machine. Before beginning setup, lay these items out and inventory them. If any non-proprietary parts are missing (e.g. a nut or a washer), we will gladly replace them; or for the sake of expediency, replacements can be obtained at your local hardware store. NOTICE If you cannot find an item on this list, carefully check around/inside the machine and packaging materials. Often, these items get lost in packaging materials while unpacking or they are pre-installed at the factory. A C B Component Inventory (Figures 11-12) Qty A. Jointer Assembly w/Carriage Mount............ 1 B. Fence Assembly & Carriage....................... 1 C. Cutterhead Guard........................................ 1 D. Belt Guard................................................... 2 E. Knife-Setting Jig.......................................... 1 F. Push Blocks................................................. 2 G. Hex Wrench 3mm..................................1 Ea. H. Belt.............................................................. 1 I.Fence Lock w/Locking Nut.......................... 1 J. Fence Tilt Handle........................................ 1 K. Open-End Wrenches 8/10, 12/14mm....1 Ea. L. Dust Port..................................................... 1 M. Stand Assembly w/Motor............................ 1 N. Foot Pedal Caster Assembly....................... 1 Fasteners (see Hardware Recognition Chart) • Hex Bolts 3 ⁄ 8"-16 x 21⁄ 2" (Wheel/Stand)........ 2 • Flat Washers 3 ⁄ 8" (Wheel/Stand)................. 4 • Hex Nuts 3 ⁄ 8"-16 (Wheel/Stand)................... 2 • Hex Bolt 5 ⁄ 16"-18 x 2" (Wheel/Stand)............ 1 • Flat Washer 5 ⁄ 16" (Wheel/Stand).................. 1 • Hex Bolts 3 ⁄ 8"-16 x 3 ⁄4" (Jointer/Stand).......... 3 • Flat Washers 3 ⁄ 8" (Jointer/Stand)................. 3 • Hex Bolt 5 ⁄ 16"-18 x 21⁄ 2" (Belt Guard)............ 1 • Flat Washer 5 ⁄ 16" (Belt Guard)...................... 1 • Flange Screws #10-24 x 3⁄8" (Dust Port)...... 4 D F G E J I H K Figure 11. Component inventory. M L N Figure 12. Additional component inventory. Model G0813/G0814 (Mfd. Since 3/16) -19- Cleanup The unpainted surfaces of your machine are coated with a heavy-duty rust preventative that prevents corrosion during shipment and storage. This rust preventative works extremely well, but it will take a little time to clean. Be patient and do a thorough job cleaning your machine. The time you spend doing this now will give you a better appreciation for the proper care of your machine's unpainted surfaces. There are many ways to remove this rust preventative, but the following steps work well in a wide variety of situations. Always follow the manufacturer’s instructions with any cleaning product you use and make sure you work in a well-ventilated area to minimize exposure to toxic fumes. Before cleaning, gather the following: • Disposable rags • Cleaner/degreaser (WD•40 works well) • Safety glasses & disposable gloves • Plastic paint scraper (optional) Basic steps for removing rust preventative: 1. Put on safety glasses. 2. Coat the rust preventative with a liberal amount of cleaner/degreaser, then let it soak for 5–10 minutes. 3. Wipe off the surfaces. If your cleaner/degreaser is effective, the rust preventative will wipe off easily. If you have a plastic paint scraper, scrape off as much as you can first, then wipe off the rest with the rag. 4. Repeat Steps 2–3 as necessary until clean, then coat all unpainted surfaces with a quality metal protectant to prevent rust. -20- Gasoline and petroleum products have low flash points and can explode or cause fire if used to clean machinery. Avo i d u sing t h e s e p r o d u c t s to c l e a n m a c hin e r y. Many cleaning solvents are toxic if inhaled. Only work in a well-ventilated area. NOTICE Avoid chlorine-based solvents, such as acetone or brake parts cleaner, that may damage painted surfaces. T23692—Orange Power Degreaser A great product for removing the waxy shipping grease from the non-painted parts of the machine during clean up. Figure 13. T23692 Orange Power Degreaser. Model G0813/G0814 (Mfd. Since 3/16) Site Considerations Weight Load Physical Environment Refer to the Machine Data Sheet for the weight of your machine. Make sure that the surface upon which the machine is placed will bear the weight of the machine, additional equipment that may be installed on the machine, and the heaviest workpiece that will be used. Additionally, consider the weight of the operator and any dynamic loading that may occur when operating the machine. The physical environment where the machine is operated is important for safe operation and longevity of machine components. For best results, operate this machine in a dry environment that is free from excessive moisture, hazardous chemicals, airborne abrasives, or extreme conditions. Extreme conditions for this type of machinery are generally those where the ambient temperature range exceeds 41°–104°F; the relative humidity range exceeds 20%–95% (non-condensing); or the environment is subject to vibration, shocks, or bumps. Space Allocation Consider the largest size of workpiece that will be processed through this machine and provide enough space around the machine for adequate operator material handling or the installation of auxiliary equipment. With permanent installations, leave enough space around the machine to open or remove doors/covers as required by the maintenance and service described in this manual. See below for required space allocation. Children or untrained people may be seriously injured by this machine. Only install in an access restricted location. Electrical Installation Place this machine near an existing power source. Make sure all power cords are protected from traffic, material handling, moisture, chemicals, or other hazards. Make sure to leave enough space around machine to disconnect power supply or apply a lockout/tagout device, if required. Lighting Lighting around the machine must be adequate enough that operations can be performed safely. Shadows, glare, or strobe effects that may distract or impede the operator must be eliminated. Wall Min. 30" for Maintenance 471/2" 20" = Electrical Connection Figure 14. Minimum working clearances. Model G0813/G0814 (Mfd. Since 3/16) -21- Assembly The machine must be fully assembled before it can be operated. Before beginning the assembly process, refer to Needed for Setup and gather all listed items. To ensure the assembly process goes smoothly, first clean any parts that are covered or coated in heavy-duty rust preventative (if applicable). 2. Hold motor mount plate level, attach it to top of chute supports with (2) #10-24 x 3⁄8" flange screws, then pivot plate down and install (4) #10-24 x 3⁄8" additional flange screws (see Figure 16). The Model G0813 jointer stand must be assembled. The Model G0814 stand requires no assembly. Therefore, if assembling the Model G0813, start at Step 1. If assembling the Model G0814, start at Step 18 on Page 25. Note: Flange screws must be installed from inside of chute supports. Motor Mount Plate x6 Chute Support To assemble jointer: 1. Place top plate upside down on level surface, then attach left and right chute supports to top plate with (4) #10-24 x 3⁄8" flange screws and #10-24 hex nuts, as shown in Figure 15. Ensure flanges face outward. Left Support Top Plate Flange Right Support Figure 16. Motor mount plate attached to chute supports. 3. Attach motor to base so pulley is aligned with belt slot in top plate using (4) 5⁄16"-18 x 3⁄4" carriage bolts, (4) 5⁄16" flat washers, and (4) 5 ⁄16"-18 hex nuts (see Figure 17). Note: Do not tighten any fasteners until further instructed. Pulley x4 Figure 15. Dust chute supports attached to top plate. Belt Slot x4 Dust Chute Base Figure 17. Motor attached to dust chute base. -22- Model G0813/G0814 (Mfd. Since 3/16) 4. Attach each of the four corner supports to top plate with (4) #10-24 x 3⁄8" flange screws, as shown in Figure 18. Ensure flange of each support is installed inside top plate. Corner Support 6. Attach motor cord and power cord wires to ON/OFF switch terminals (see Figure 20). Ensure motor cord wires attach to horizontal terminals and power cord wires attach to vertical terminals. Horizontal Terminal Motor Cord GND GND x4 Power Cord Figure 18. Corner supports attached to top plate. 5. Attach front and rear panels to corner supports with (7) #10-24 x 3⁄8" flange screws each (see Figure 19). Orient panels upside down so ON/OFF switch (front panel) and power cord (rear panel) are at bottom. Vertical Terminal GND Front Panel ON/OFF Switch GND Power Cord Motor Cord Rear Panel Power Cord Horizontal Terminal Vertical Terminal Figure 20. Wires connected to ON/OFF switch terminals. 7. Attach switch box to front panel with (2) preinstalled #10-24 x 3⁄8" flange screws (see Figure 21). Front Panel Motor Cord x7 Figure 19. Front and rear panels attached to corner supports. x2 Switch Box Figure 21. Switch box attached to front panel. Model G0813/G0814 (Mfd. Since 3/16) -23- 8. Remove motor junction box cover, loosen strain relief, then insert motor cord into junction box, as shown in Figure 22. 14. Attach right panel to corner supports with (6) #10-24 x 3⁄8" flange screws (see Figure 24). 9. Attach ground wire with pre-installed ground wire screw (see Figure 22). Strain Relief Right Panel Ground Wire Screw Figure 24. Right panel attached to stand. Wire Nut (1 of 2) Figure 22. Inserting wires into junction box. 10. Remove wire nuts (see Figure 22) and disconnect wires, then use wire nuts to reconnect wires, as indicated in Figure 23. Twist wire nuts onto their respective wires and wrap them with electrical tape so they will not come loose (see Figure 23). Connect Wire Nuts and Wires 15. Attach left panel with dust chute to corner supports using (6) #10-24 x 3⁄8" flange screws (see Figure 25). Left Panel To Switch x6 Ground Figure 23. Wires connected inside motor junction box. 11. Make sure wires have enough slack between strain relief and wire nuts so they are not pulled tight or stretched, then tighten strain relief against outer jacket of cord to secure it. 12. Test strain relief to ensure it is properly tightened by pulling cord from outside junction box with light-to-moderate force. When strain relief is properly tightened, cord will not move inside junction box. 13. Re-install junction box cover. -24- x6 Figure 25. Left panel attached to stand. 16. Position mobile base chassis on stand so wheels are on same side as dust chute, then secure base with (4) 3⁄8"-16 x 1" hex bolts, (8) 3 ⁄8" flat washers, and (4) 3⁄8"-16 hex nuts, as shown in Figure 26. Chassis Dust Chute x4 Figure 26. Mobile base chassis attached to stand. Model G0813/G0814 (Mfd. Since 3/16) 17. Tighten all fasteners on stand. 18. G0814 Only: Turn stand upside down and place top on flat surface. 19. Attach foot pedal caster assembly to side of mobile base chassis with leveling feet, using (2) 3⁄8"-16 x 21⁄2" hex bolts, (4) 3⁄8" flat washers, (2) 3⁄8"-16 hex nuts, and (1) 5⁄16"-18 x 2" hex bolt and (1) 5⁄16" flat washer, as shown in Figure 27. 22. With help of another person, place jointer assembly onto stand. Attach jointer assembly to stand with (3) 3⁄8"-16 x 3⁄4" hex bolts and (3) 3 ⁄8" flat washers (see Figure 28). Note: Mounting requires reaching through dust chute to install a hex bolt and washer on left side of stand. Ensure cutterhead pulley is positioned above slot in top of cabinet stand. x2 Slot x3 Figure 28. Jointer assembly attached to stand. (Interior View) 23. Place straightedge against pulleys to check their alignment (see Figures 29–30). —If pulleys are aligned, go to Step 25. —If pulleys are not aligned, go to Step 24. x1 Figure 27. Pedal assembly attached to right side of stand. 20. Place stand in upright position and adjust leveling feet as needed with hex nuts so stand rests level and stable on floor. 21. Remove rear panel to access mounting holes in stand during next step. Straightedge Figure 29. Checking belt alignment. Cutterhead Pulley Alignment Motor Pulley Figure 30. Pulley alignment. Model G0813/G0814 (Mfd. Since 3/16) -25- 24. Loosen set screws on cutterhead or motor pulley as needed to align pulleys, then tighten set screws (see Figure 31). 27. Adjust belt tension by applying downward pressure on motor until there is approximately 1⁄4" deflection when belt is pushed with moderate force, as shown in Figure 34. x2 Note: After the first 16 hours of operation, check and re-tension the belt, as it may stretch and seat during this time, which will cause it to lose the initial tension you set. Pulley Cutterhead Pulley Figure 31. Motor pulley set screw locations. 25. Loosen motor mount bolts shown in Figure 32, but DO NOT completely remove them. Approximately 1 /4" Deflection Motor Pulley Figure 34. Correct belt deflection when properly tensioned. 28. Tighten motor mount bolts/nuts (see Figure 32) and replace rear panel. 29. Place fence onto fence carriage base, making sure it fits over key (see Figure 35), then insert fence lock and thread on locking nut. Figure 32. Location of motor mount bolts/nuts (2 of 4 shown). Top View Fence Lock 26. Slide motor upward, place belt around cutterhead and motor pulleys, then slide motor down to rest on belt (see Figure 33). Belt Fence Carriage Base Key Bottom View Fence Lock Figure 33. Belt installed onto cutterhead and motor pulleys. -26- Figure 35. Fence assembly installed onto carriage base and secured with fence lock. Model G0813/G0814 (Mfd. Since 3/16) 30. Install fence tilt lever (see Figure 36). When outfeed table height is correctly set, knife (at top dead center) will barely touch straightedge, as illustrated in Figure 37. —If knife lifts straightedge off table or is below straightedge, then outfeed table height must be reset (refer to Setting Outfeed Table Height, Steps 5-8, on Page 48 for detailed instructions). Tilt Lever Figure 36. Fence tilt lever installed. The outfeed table MUST be cutterhead knives when they dead center (at their highest ing rotation). Otherwise, the cannot properly feed past the which may cause a kickback the operator. level with are at top point durworkpiece cutterhead, hazard for 31. Place straightedge on outfeed table so it extends over cutterhead, and use cutterhead pulley to rotate cutterhead until one of the knives is at top dead center (their highest point during rotation), as illustrated in Figure 37. Top Dead Center 32. Remove set screw from forked end of cutterhead guard shaft, wind torsion spring knob 1⁄2-turn counterclockwise (viewed from top), then slide shaft down through mounting hole on table. Note: The guard may not fully seat in hole initially; however, rotating guard will allow shaft to fully seat in hole. 33. Thread set screw through forked end of cutterhead guard shaft, as shown in Figure 38. When properly installed, guard is positioned 3 ⁄8" above table for safety during operations. Torsion Spring Knob Forked End of Shaft Figure 38. Set screw threaded into end of cutterhead guard shaft. Straightedge Outfeed Infeed Figure 37. Using straightedge to check outfeed table height. Model G0813/G0814 (Mfd. Since 3/16) -27- 36. Assemble knife-setting gauge, as shown in Figure 40. Cutterhead guard must always return to closed position whenever it is moved. If it does not do this, it must be re-adjusted or re-installed. 34. Test operation of guard by pulling it back. Guard should spring back over cutterhead and stop against fence. —If guard does not snap back, or snaps back slowly, remove guard and repeat Steps 32–34. 35. Install belt guard with (1) 5⁄16"-18 x 21⁄2" hex bolt and (1) 5⁄16" flat washer (see Figure 39). Figure 40. Knife-setting gauge assembled. 37. Install dust port, as shown in Figure 41, using (4) #10-24 x 3⁄4" flange screws. x1 x4 Figure 39. Belt guard installed. Figure 41. Dust port installed. -28- Model G0813/G0814 (Mfd. Since 3/16) Dust Collection This machine creates a lot of wood chips/ dust during operation. Breathing airborne dust on a regular basis can result in permanent respiratory illness. Reduce your risk by wearing a respirator and capturing the dust with a dust collection system. Test Run Once assembly is complete, test run the machine to ensure it is properly connected to power and safety components are functioning correctly. If you find an unusual problem during the test run, immediately stop the machine, disconnect it from power, and fix the problem BEFORE operating the machine again. The Troubleshooting table in the SERVICE section of this manual can help. Recommended CFM at Dust Port: 400 CFM Do not confuse this CFM recommendation with the rating of the dust collector. To determine the CFM at the dust port, you must consider these variables: (1) CFM rating of the dust collector, (2) hose type and length between the dust collector and the machine, (3) number of branches or wyes, and (4) amount of other open lines throughout the system. Explaining how to calculate these variables is beyond the scope of this manual. Consult an expert or purchase a good dust collection "how-to" book. Serious personal injury could occur from connecting machine to power before completing the setup process described in this manual. DO NOT connect power until instructed to do so later in this manual. DO NOT start machine until all preceding setup instructions have been performed. Operating an improperly set up machine may result in malfunction or unexpected results that can lead to serious injury, death, or machine/property damage. To connect dust collection hose: 1. Fit 4" dust hose over dust port, as shown in Figure 42, and secure with a hose clamp. To test run the machine: 1. Clear all setup tools away from machine. 2. Connect machine to power supply. 3. Turn machine ON, verify motor operation, and then turn machine OFF. The motor should run smoothly and without unusual problems or noises. Figure 42. Example of dust hose attached to dust port. 2. Tug hose to make sure it does not come off. Note: A tight fit is necessary for proper performance. Model G0813/G0814 (Mfd. Since 3/16) -29- 4. Remove switch disabling key, as shown in Figure 43. Recommended Adjustments For your convenience, the adjustments listed below have been performed at the factory and no further setup is required to operate your machine. However, because of the many variables involved with shipping, we recommend that you at least verify the following adjustments to ensure the best possible results from your new machine. Figure 43. Removing switch key from paddle switch. 5. Try to start machine with paddle switch. The machine should not start. —If the machine does not start, the switch disabling feature is working as designed. Congratulations! The test run is complete. Proceed to Recommended Adjustments. —If the machine does start, immediately stop the machine. The switch disabling feature is not working correctly. This safety feature must work properly before proceeding with regular operations. Call Tech Support for help. -30- Step-by-step instructions for these adjustments can be found in SECTION 7: SERVICE. Factory adjustments that should be verified: 1. Knife Settings (Page 45). 2. Depth Scale Calibration (Page 49). 3. Fence Stop Accuracy (Page 50). 4. Table Parallelism (Page 53). Model G0813/G0814 (Mfd. Since 3/16) This overview covers the basic process that happens during a typical operation with this machine. Familiarize yourself with this process to better understand the controls and procedures explained throughout the Operations section. SECTION 4: OPERATIONS Operation Overview The purpose of this overview is to provide the novice machine operator with a basic understanding of how the machine is used during operation, so the machine controls/components discussed later in this manual are easier to understand. Due to the generic nature of this overview, it is not intended to be an instructional guide. To learn more about specific operations, read this entire manual, seek additional training from experienced machine operators, and do additional research outside of this manual by reading "how-to" books, trade magazines, or websites. To complete a typical operation with the jointer, the operator does the following: 1. Examines workpiece to verify it is safe and suitable for cutting. 2. Adjusts fence for width of workpiece and locks it in place. 3. Adjusts fence tilt, if necessary. 4. Adjusts infeed table height to set depth of cut per pass. 5. Puts on safety glasses, respirator, and ear protection. 6. Starts jointer. 7. Using push blocks as needed, holds workpiece firmly against infeed table and fence, and slides it into cutterhead at a steady and controlled rate until entire length of workpiece has advanced beyond cutterhead to outfeed table. 8. Repeats cutting process until desired results are achieved. 9. Stops jointer. To reduce your risk of serious injury, read this entire manual BEFORE using machine. To reduce risk of eye injury from flying chips or lung damage from breathing dust, always wear safety glasses and a respirator when operating this machine. If you are not experienced with this type of machine, WE STRONGLY RECOMMEND that you seek additional training outside of this manual. Read books/magazines or get formal training before beginning any projects. Regardless of the content in this section, Grizzly Industrial will not be held liable for accidents caused by lack of training. Model G0813/G0814 (Mfd. Since 3/16) -31- Stock Inspection & Requirements Follow these rules when choosing and jointing stock: • DO NOT joint or surface plane stock that contains large or loose knots. Injury to the operator or damage to the workpiece can occur if a knot becomes dislodged during the cutting operation. • DO NOT joint or surface plane against the grain direction. Cutting against the grain increases the likelihood of kickback, as well as tear-out on the workpiece. Jointing and surface planing with the grain produces a better finish and is safer for the operator. Cutting with the grain is described as feeding the stock on the jointer so the grain points down and toward you as viewed on the edge of the stock (see Figure below). • • Scrape all glue off the workpiece before jointing. Glue deposits on the workpiece, hard or soft, will gum up the cutterhead and produce poor results. • Remove foreign objects from the workpiece. Make sure that any stock you process with the jointer is clean and free of dirt, nails, staples, tiny rocks or any other foreign objects that could damage the cutterhead. These particles could also cause a spark as they strike the cutterhead and create a fire hazard. Note: Wood stacked on a concrete or dirt surface can have small pieces of concrete or stone pressed into the surface. • Make sure all stock is sufficiently dried before jointing. Wood with a moisture content over 20% will cause unnecessary wear on the cutters and poor cutting results. Excess 10" Min. moisture can also hasten rust and corrosion. • Make sure your workpiece exceeds the minimum dimension requirements shown 3 /4" Min. before processing it through the below, jointer, or the workpiece may break or kickback the operation. 1 /4" during Min. Note: If the grain changes direction along the edge of the board, decrease the cutting depth and make additional passes. 10" Min. CORRECT With Grain /4" Min. 3 /4" Min. 1 INCORRECT 10" Min. Against Grain Figure 44. Proper grain alignment with the cutterhead. /2" Min. 1 1" Min. Figure 45. Minimum stock dimensions for jointer. 10" Min. -32- Model G0813/G0814 (Mfd. Since 3/16) /2" Min. 1 Setting Depth of Cut The depth of cut on a jointer is the amount of material removed from the bottom of the workpiece as it passes over the cutterhead. The depth of cut is set by adjusting the height of the infeed table relative to the cutterhead knives at TDC (top dead center). Depth-of-Cut Scale The depth of cut can be referenced directly from the depth scale located on the front of the jointer (see Figures 47–48). Note: The depth scale can be calibrated or "zeroed" if it is not correct. Refer to Calibrating Depth Scale on Page 49 for more information. The depth-of-cut scale (see Figure 48 on this page) goes up to 1⁄ 2" for cutting rabbets, but for all other types of cuts the maximum depth of cut should never exceed 1⁄ 8". DO NOT exceed the recommended depth of cut per pass (1 ⁄ 16" or 1 ⁄ 8" depending on the operation), or kickback and serious injury may occur. Adjusting Infeed Table Height To adjust the infeed table height, loosen the infeed table lock, adjust the infeed table lever, then tighten the lock to secure the setting (see Figure 46). To set the maximum height (i.e. minimum depth of cut), thread the stop bolt into the base and tighten the jam nut shown in Figure 48. Figure 47. Location of depth-of-cut scale. Depth Indicator Scale Stop Bolt Jam Nut Figure 48. Depth-of-cut scale components. Infeed Table Lock Infeed Table Lever Figure 46. Infeed table controls located on back of machine. Model G0813/G0814 (Mfd. Since 3/16) -33- Squaring Stock 3. Edge Joint on Jointer—Concave edge of workpiece is jointed flat with jointer. 4. Rip Cut on a Table Saw—Jointed edge of workpiece is placed against a table saw fence and opposite edge cut off. Squaring stock involves four steps performed in the order below: 1. 2. Surface Plane on Jointer—Concave face of workpiece is surface planed flat with jointer. Surface Plane on a Thickness Planer— Opposite face of workpiece is surface planed flat with a thickness planer. Previously Jointed Edge 45 15 30 Previously Surface Planed Face -34- Model G0813/G0814 (Mfd. Since 3/16) Surface Planing The purpose of surface planing (see Figures below) on the jointer is to make one flat face on a piece of stock to prepare it for thickness planing on a planer. NOTICE If you are not experienced with a jointer, set depth of cut to 0", and practice feeding workpiece across tables as described. This will help you prepare for actual operations. To surface plane on jointer: Failure to use push blocks when surface planing could result in your hands contacting rotating cutterhead, which will cause serious personal injury. ALWAYS use push blocks when surface planing on jointer! 1. Inspect stock to ensure it is safe and suitable for the operation (see Stock Inspection & Requirements section). 2. Set infeed table height to desired cutting depth for each pass. IMPORTANT: To minimize risk of kickback, do not exceed a cutting depth of 1⁄16" per pass when surface planing. 3. Set fence to 90˚. 4. Start jointer. 5. Place workpiece firmly against fence and infeed table. IMPORTANT: To ensure workpiece remains stable during cut, concave sides of workpiece must face toward table and fence. 6. IMPORTANT: Keep hands at least 4" away from cutterhead during the entire cut. Instead of allowing a hand to pass directly over cutterhead, lift it up and over cutterhead, and safely reposition it on the outfeed side to continue supporting workpiece. Use push blocks whenever practical to further reduce risk of accidental hand contact with cutterhead. Removed Surface Figure 49. Example photo of a surface planing operation. Feed workpiece completely across cutterhead while keeping it firmly against fence and tables during the entire cut. 7. Repeat Step 6 until entire surface is flat. Tip: When squaring up stock, cut opposite side of workpiece with a planer instead of the jointer to ensure boths sides are parallel. Model G0813/G0814 (Mfd. Since 3/16) -35- Edge Jointing Edge jointing (see Figures below) produces a flat and true surface along the side of a workpiece by removing uneven areas. It is an essential step for squaring up warped or rough stock and when preparing a workpiece for joinery or finishing. NOTICE If you are not experienced with a jointer, set depth of cut to 0", and practice feeding workpiece across tables as described. This will help you prepare for actual operations. To edge joint on jointer: 1. Inspect stock to ensure it is safe and suitable for the operation (see Stock Inspection & Requirements section). 2. Set infeed table height to desired cutting depth for each pass. IMPORTANT: To minimize risk of kickback, do not exceed a cutting depth of 1⁄8" per pass. 3. Set fence to 90˚. 4. Start jointer. 5. Place workpiece firmly against fence and infeed table. IMPORTANT: To ensure workpiece remains stable during cut, concave sides of workpiece must face toward table and fence. 6. Removed Surface Feed workpiece completely across cutterhead while keeping it firmly against fence and tables during the entire cut. IMPORTANT: Keep hands at least 4" away from cutterhead during the entire cut. Instead of allowing a hand to pass directly over cutterhead, lift it up and over cutterhead, and safely reposition it on the outfeed side to continue supporting workpiece. Use push blocks whenever practical to further reduce risk of accidental hand contact with cutterhead. Figure 50. Example photo of an edge jointing operation. 7. Repeat Step 6 until the entire edge is flat. Tip: When squaring up stock, cut opposite edge of workpiece with a table saw instead of the jointer—otherwise, both edges of workpiece will not be parallel with each other. -36- Model G0813/G0814 (Mfd. Since 3/16) Bevel Cutting Bevel cuts (see Figures below) can be made by setting the fence at the desired angle and feeding the workpiece firmly along the fence face, with the bottom inside corner firmly against the table. The cutting process typically requires multiple passes or cuts to bevel the entire edge of a workpiece. NOTICE If you are not experienced with a jointer, set depth of cut to 0", and practice feeding workpiece across tables as described. This will help you prepare for actual operations. To bevel cut on jointer: 1. Inspect stock to ensure it is safe and suitable for the operation (see Stock Inspection & Requirements section). 2. Set infeed table height to cutting depth desired for each pass. IMPORTANT: Cutting depth for bevel cuts is typically between 1⁄16" and 1⁄8", depending on hardness and width of stock. 3. Set fence tilt to desired angle of cut. 4. Place workpiece against fence and infeed table with concave side face down. 5. Start jointer. 6. With a push block in your leading hand, press workpiece against table and fence with firm pressure, and feed workpiece over cutterhead with a push block in your trailing hand. Note: When your leading hand gets within 4" of the cutterhead, lift it up and over cutterhead, and place push block on portion of the workpiece once it is 4" past cutterhead. Now, focus your pressure on outfeed end of the workpiece while feeding, and repeat same action with your trailing hand when it gets within 4" of cutterhead. To help keep your hands safe, DO NOT let them get closer than 4" from moving cutterhead at any time during operation! Removed Surface Figure 51. Example photo of fence setup for a bevel cut of 45°. 7. Model G0813/G0814 (Mfd. Since 3/16) Repeat cutting process, as necessary, until you are satisfied with the results. -37- Rabbet Cutting The purpose of rabbet cutting is to remove a section of the workpiece edge (see Figures below). When combined with another rabbet cut edge, the rabbet joints create a simple, yet strong method of joining stock. When cutterhead guard is removed, attempting any other cut besides a rabbet directly exposes operator to moving cutterhead. ALWAYS replace cutterhead guard after rabbet cutting! Removed Surface NOTICE If you are not experienced with a jointer, set depth of cut to 0", and practice feeding workpiece across tables as described. This will help you prepare for actual operations. To rabbet cut on jointer: 1. Inspect stock to ensure it is safe and suitable for the operation (see Stock Inspection & Requirements section). 2. Set infeed table height to desired cutting depth for each pass. IMPORTANT: For safety reasons, cutting depth should never exceed 1⁄8" per pass. 3. Remove cutterhead guard. 4. Set fence to 90˚ and near front of jointer, so amount of exposed cutterhead in front of fence matches size of desired rabbet. 5. Start jointer. 6. Place workpiece firmly against fence and infeed table. IMPORTANT: To ensure workpiece remains stable during cut, concave sides of workpiece must face toward table and fence. 7. IMPORTANT: Keep hands at least 4" away from cutterhead during the entire cut. Instead of allowing a hand to pass directly over cutterhead, lift it up and over cutterhead, and safely reposition it on the outfeed side to continue supporting workpiece. Use push blocks whenever practical to further reduce risk of accidental hand contact with cutterhead. Rabbet Joints Figure 52. Example photo of typical rabbet cutting operation. 8. -38- Feed workpiece completely across cutterhead while keeping it firmly against fence and tables during entire cut. Repeat Step 7 until rabbet is cut to depth. Model G0813/G0814 (Mfd. Since 3/16) ACCESSORIES SECTION 5: ACCESSORIES Basic Eye Protection Installing unapproved accessories may cause machine to malfunction, resulting in serious personal injury or machine damage. To reduce this risk, only install accessories recommended for this machine by Grizzly. NOTICE Refer to our website or latest catalog for additional recommended accessories. W1211A—Jointer Pal® Magnetic Knife Gauge (For HSS & Cobalt Knives) W1212—Jointer Pal® Magnetic Knife Gauge (For Carbide Knives) This magnetic knife-setting system lets you set jointer knives in perfect alignment every time! T20501—Face Shield Crown Protector 4" T20502—Face Shield Crown Protector 7" T20503—Face Shield Window T20451—“Kirova” Clear Safety Glasses T20452—“Kirova” Anti-Reflective S. Glasses H7194—Bifocal Safety Glasses 1.5 H7195—Bifocal Safety Glasses 2.0 H7196—Bifocal Safety Glasses 2.5 T20502 T20452 T20503 H7194 T20451 Figure 55. Assortment of basic eye protection. Figure 53. W1211A Jointer Pal® Knife Gauge. H2499—Small Half-Mask Respirator H3631—Medium Half-Mask Respirator H3632—Large Half-Mask Respirator H3635—Cartridge Filter Pair P100 If you work around dust everyday, a half-mask respirator can be a lifesaver. Also compatible with safety glasses! D1123—Jointer/Planer Knife Hone This handy tool sharpens flat and beveled surfaces quickly and easily. Great for touch-ups. Figure 56. Half-mask respirator with disposable cartridge filters. Figure 54. D1123 Jointer Knife Hone. order online at www.grizzly.com or call 1-800-523-4777 Model G0813/G0814 (Mfd. Since 3/16) -39- H7653—6" Spiral Cutterhead This cutterhead replaces the standard straight knife cutterheads on our Grizzly jointers . Has four spirals with indexable, four-sided carbide inserts, so each insert can be rotated for a new factory sharp edge. Cutterhead includes cast iron pulleys, bearing blocks, mounting studs, 5 extra inserts, T-handle wrench, Torx bits and spare insert screws. Has an incredible finish, and is comparable to Byrd cutterheads in quality of cut as well as the quality of the cutterhead itself. Figure 57. H7653 Spiral Cutterhead. G6697—6" x 1" x ⁄ 8" HSS Jointer Knives, Set of 3 These jointer knives are made from M-2 high speed steel and are hardened to 62–64 Rockwell and tempered in a salt bath. All sets are balanced to within one gram. H7764—8" Byrd® Shelix Cutterhead Made in the USA by Byrd, this indexable carbide insert cutterhead is the best money can buy— period! The inserts are not only placed in a spiral pattern, they are also positioned at an angle so the shearing action leaves a glassy smooth cut on the toughest and most figured woods. Comes with all 30 inserts on the cutterhead, plus 5 extras. Great upgrade! Figure 59. H7764 Byrd Shelix Cutterhead. 1 G1163P—1 HP Dust Collector Effective dust collection not only keeps your shop cleaner and more pleasant to work in, but it can also protect your health by reducing your overall exposure to dust. The small size and low profile make this a perfect point-of-use, dedicated dust collector. When it's not possible to plumb your shop with a full dust collection system, put one of these next to every machine instead! Figure 58. G6697 Replacement Knives for G0813/G0814. Figure 60. G1163P 1 HP dust collector. -40- Model G0813/G0814 (Mfd. Since 3/16) SECTION 6: MAINTENANCE To reduce risk of shock or accidental startup, always disconnect machine from power before adjustments, maintenance, or service. Cleaning & Protecting Schedule The cleaning process for this machine is simple. Vacuum excess wood chips and sawdust, and wipe off the remaining dust with a dry cloth. If any resin has built up, use a resin dissolving cleaner to remove it. Treat all unpainted cast iron and steel with a non-staining lubricant after cleaning. For optimum performance from your machine, follow this maintenance schedule and refer to any specific instructions given in this section. Protect the unpainted cast iron surfaces on the table by wiping the table clean after every use— this ensures moisture from wood dust does not remain on bare metal surfaces. Daily • Vacuum all dust on and around the machine. • Wipe down tables and all other unpainted cast-iron with a metal protectant. • Check for/repair worn or damaged wires (Page 55). • Check/replace damaged cutterhead or blades (Page 45). • Check/retighten loose mounting bolts. • Check/resolve any other unsafe condition. Keep tables rust-free with regular applications of products like G96® Gun Treatment, SLIPIT®, or Boeshield ® T-9. G5562—SLIPIT® 1 Qt. Gel G5563—SLIPIT® 12 Oz. Spray G2871—Boeshield® T-9 12 Oz. Spray G2870—Boeshield® T-9 4 Oz. Spray H3788—G96® Gun Treatment 12 Oz. Spray H3789—G96® Gun Treatment 4.5 Oz. Spray Monthly • Belt tension, damage, or wear (Page 51). • Clean/vacuum dust buildup from inside stand and off of motor. Figure 61. Recommended products for protecting unpainted cast-iron and steel. Model G0813/G0814 (Mfd. Since 3/16) -41- Lubrication Since all bearings are sealed and permanently lubricated, simply leave them alone until they need to be replaced. DO NOT lubricate them. It is essential to clean components before lubricating them because dust and chips build up on lubricated components and make them hard to move. Simply adding more grease to them will not yield smooth moving components. Table Ways Oil Type..... Grizzly T23962 or ISO 68 Equivalent Oil Amount............................................1–2 Drops Lubrication Frequency........................ As Needed Lower infeed and outfeed tables to access ways. Place a couple of drops of oil at top of each way as needed, and move tables up and down to distribute oil (see Figure 64). Wipe off excess oil. Clean the components below with mineral spirits or other oil/grease solvent cleaner and shop rags. Outfeed Table Leadscrew Oil Type.................SB1365 or ISO 68 Equivalent Oil Amount.............................................Thin Coat Frequency........................................... As Needed Lubricate the outfeed table leadscrew with light machine oil as needed (see Figure 62). Wipe off excess oil and sawdust with a cloth. Figure 64. Location to lubricate table ways. Fence Oil Type..... Grizzly T23962 or ISO 68 Equivalent Oil Amount............................................1–2 Drops Lubrication Frequency........................ As Needed Place one or two drops of light machine oil on fence pivot points (see Figure 65) as needed. Figure 62. Leadscrew lubrication location. SB1365—South Bend Way Oil-ISO 68 Figure 65. Fence lubrication locations. Figure 63. Recommended product for machine lubrication. -42- Model G0813/G0814 (Mfd. Since 3/16) SECTION 7: SERVICE Review the troubleshooting and procedures in this section if a problem develops with your machine. If you need replacement parts or additional help with a procedure, call our Technical Support. Note: Please gather the serial number and manufacture date of your machine before calling. Troubleshooting Motor & Electrical Symptom Possible Cause Possible Solution Machine does not start or a breaker trips immediately after startup. 1. Switch disabling key removed. 2. Incorrect power supply voltage/circuit size. 3. Power supply circuit breaker tripped/fuse blown. 4. Motor wires connected incorrectly. 5. Wiring open/has high resistance. 6. ON/OFF switch at fault. 7. Centrifugal switch at fault. 8. Start capacitor at fault. 9. Motor at fault. 1. Install switch disabling key. 2. Ensure correct power supply voltage/circuit size. 3. Ensure circuit is sized correctly and free of shorts. Reset circuit breaker or replace fuse. 4. Correct motor wiring connections (Page 55). 5. Check/fix broken, disconnected, or corroded wires. 6. Test/replace switch. 7. Adjust/replace centrifugal switch if available. 8. Test/replace capacitor. 9. Test/repair/replace. Machine stalls or is underpowered. 1. Workpiece material not suitable. 2. Excessive feed rate. 3. Excessive cutting depth. 4. Dull knives. 5. Dust collection problem, causing internal components to clog up with shavings. 6. Belt slipping; oil/grease on belt. 1. Ensure workpiece is suitable for jointing (Page 32). 2. Reduce feed rate. 3. Reduce cutting depth (Page 33). 4. Sharpen/replace knives (Page 45). 5. Clear blockages; move machine closer to dust collector; upgrade dust collector. 6. Tension/replace belt (Page 51); clean belt; ensure pulleys are aligned (Page 52). 7. Re-align pulleys (Page 52); replace shaft key; tighten pulley set screw(s). 8. Clean motor, let cool, and reduce depth of cut. 9. Correct motor wiring connections (Page 55). 7. Pulley loose or not properly aligned. 8. Motor overheated. 9. Motor wires connected incorrectly. Machine has vibration or noisy operation. 1. Motor or other component loose. 2. Belt worn/loose; belt slapping cover. 3. Pulley loose or not properly aligned. 4. Motor fan rubbing on fan cover. 5. Foot-pedal caster engaged. 6. Knives at fault. 7. Cutterhead bearings at fault. 8. Centrifugal switch at fault. 9. Motor bearings at fault. Model G0813/G0814 (Mfd. Since 3/16) 1. Replace damaged bolts/nuts; retighten loose bolts/ nuts. Use thread-locking fluid if condition repeats. 2. Tension/replace belt (Page 51). 3. Re-align pulleys (Page 52); replace shaft key; tighten pulley set screw(s). 4. Fix/replace fan cover; replace loose/damaged fan. 5. Release foot-pedal caster to stabilize machine. 6. Sharpen/replace knives; set knife alignment/height correctly. 7. Replace bearing(s)/realign cutterhead. 8. Replace. 9. Test by rotating shaft; rotational grinding/loose shaft requires bearing replacement. -43- Machine Operation Symptom Possible Cause Possible Solution Table(s) difficult to adjust. 1. Table lock(s) engaged/partially engaged. 2. Infeed table stop blocking upward movement. 1. Completely loosen table lock(s) (Page 4). 2. Loosen/reset infeed table stop bolt (Page 33). 1. Outfeed table set too low, or knives set too Excessive snipe (gouge in end of high. board that is uneven with rest of cut). 2. Operator pushing down on trailing end of workpiece as it leaves cutterhead. 1. Align outfeed table with cutterhead knife at top dead center (Page 48); adjust height of knives evenly with outfeed table (Page 45). 2. Reduce/eliminate downward pressure on trailing end of workpiece as it leaves cutterhead. Workpiece stops in middle of cut. 1. Align outfeed table with cutterhead knife at top dead center (Page 48). 1. Outfeed table set too high. Workpiece chipping, 1. Not feeding workpiece to cut "with the tear-out, or overall grain." rough cuts. 2. Dull knives. 3. Workpiece not suitable for jointing. 4. Nicked or chipped knives. 5. Feeding workpiece too fast. 6. Excessive cut depth. 7. Lack of proper dust collection or clogged dust port. Fuzzy grain. 1. Wood has high moisture content. 2. Dull knives. Long lines or ridges 1. Nicked or chipped knives. that run along length of workpiece. 1. Turn the workpiece 180° before feeding again. 2. 3. 4. 5. 6. 7. Sharpen/replace knives (Page 45). Ensure workpiece is suitable for jointing (Page 32). Replace knives (Page 45). Reduce feed rate. Reduce cut depth (Page 33). Clear blockages, ensure dust collector is operating efficiently; upgrade dust collector. 1. Ensure wood moisture content is less than 20%. Allow to dry if necessary (Page 32). 2. Sharpen/replace knives (Page 45). 1. Replace knives (Page 45). Uneven cutter marks, wavy surface, or chatter marks across face of workpiece. 1. Feeding workpiece too fast. 2. Knives not properly adjusted. 1. Reduce feed rate. 2. Properly adjust knives (Page 45). Glossy surface; scorching or burn marks on workpiece. 1. Dull knives. 2. Feed rate too slow. 1. Sharpen/replace knives (Page 45). 2. Increase feed rate. 1. Workpiece not held with even pressure Workpiece is concave or convex against outfeed table during cut. along its length after jointing. 2. Workpiece too uneven at start of operation. 3. Outfeed table not parallel with infeed table. -44- 1. Apply even downward pressure against workpiece throughout entire travel along outfeed side during cut. 2. Take partial cuts to remove extreme high spots before doing a full pass. 3. Check/Adjust table parallelism (Page 53). Model G0813/G0814 (Mfd. Since 3/16) Inspecting Knives The height of the knives can be inspected with a straightedge to ensure that they are set even with the outfeed table at their highest point in the cutterhead rotation, or top dead center (TDC). To inspect knives: 1. DISCONNECT MACHINE FROM POWER! 2. Remove cutterhead guard or block it open. 3. Using a straightedge on outfeed table, check height of each knife at positions as shown. Black Lines Represent Straightedge Positions From Overhead View Setting the knives correctly is crucial to the proper operation of the jointer and it plays an important role in keeping the knives sharp. If one knife is higher than the others, it will do the majority of the work, and thus, become dull much faster. The knife the jointer is designed There are jig twoincluded options with for setting the knives—the to set all the method knives evenly andknife-setting at the correct straightedge and the jig height in the cutterhead. method. Each option has advantages and disadvantages; the correct one for you will become a The cutterhead in this jointer is with matter of personal preference. Forequipped best results, jacktables screws thatbeallow for with careful positioning of the must parallel each other (refer the knives. to Checking/Adjusting Table Parallelism) and the outfeed table height must be properly set (refer to Setting Outfeed Table Height). Straightedge Method: A high quality straightedge (or Jointer Pal) is held flat against the outfeed table and the knife heights are set to the bottom of the straightedge, as shown. Because the knife projection height from the cutterhead is dependent on the outfeed table height, the outfeed table must be set as described in Setting Outfeed Table Height for this method to work correctly. Knife at TDC Straightedge Outfeed Setting/Replacing Knives Infeed When using the straightedge method to set the knives, you will not need to move the outfeed table once it is set and you will always be assured that the knives are even with the outfeed table in their highest point of rotation (TDC)—even if the cutterhead is not perfectly parallel with the outfeed table. Figure 66. Using a straightedge to inspect knives. —Knives are set correctly set when they just touch bottom of straightedge at TDC in each of straightedge positions. Straightedge Outfeed Infeed —If knives do not touch straightedge or they lift up at any position, then those knives need to be adjusted. Figure 67. Example of setting knife heights using straightedge method. Model G0813/G0814 (Mfd. Since 3/16) -45- Tools Needed Qty Knife-Setting Jig................................................. 1 Hex the Wrench 3mm............................................... 1 Use knife-setting jig to verify that all knives are Open-End Wrenchin8mm.................................... 1 positioned evenly the cutterhead. To inspect positioning of knives in cutterhead: Figure 68. Example of using Jointer Pal®. Knife-Setting Jig Method: The infeed table is lowered to fit the jig on the cutterhead, as shown, and the knife heights are set to just touch the middle pad of the jig. 1. DISCONNECT MACHINE FROM POWER! 2. Remove cutterhead guard or block it open. 3. Lower infeed table to 1⁄2" scale mark. 4. Place knife jig on cutterhead, directly over a knife. 5. Closely examine how jig touches cutterhead and knife. Knife is set correctly when, on each side of cutterhead, both legs of jig sit firmly on cutterhead body and middle pad of jig just touches top edge of knife. —If jig does not sit as described, then that knife must be reset. (Repeat this inspection with other knives before resetting.) Middle Setting the knives correctly is crucial to the proper Pad operation of the jointer and it plays an important role in keeping the knives sharp. If one knife is Figure 69. Example of itknife-setting jig positioned higher than the others, will do the majority of the over cutterhead knife.faster. work, and thus, become dull much The knife-setting jig included with the jointer is designed to set all the knives evenly and at the correct height in the cutterhead. The cutterhead in this jointer is equipped with jack screws that allow for careful positioning of the knives. Loosen Tighten Figure 71. Using knife-setting jig to set knife height. Knife Gib Bolt Gib Jack Screw Figure 70. Cutterhead profile diagram. -46- Model G0813/G0814 (Mfd. Since 3/16) 6. To set or replace knives: 1. DISCONNECT MACHINE FROM POWER! 2. Remove cutterhead guard from table and lower infeed and outfeed tables as far as they go. This will provide unrestricted access to cutterhead. 3. Remove cabinet rear access panel to expose cutterhead pulley. 4. Rotate cutterhead pulley to provide good access to cutterhead knives, and put on leather gloves. 5. Loosen cutterhead gib bolts, starting in the middle, and alternating back and forth until all gib bolts are loose, but not falling out. The first time you set or replace a knife, remove gib and knife from cutterhead. Clean gib and clean inside cutterhead slot to remove all pitch or sawdust. Coat knife and gib with a metal protectant. 6. Position knife jig over knife. Loosen gib bolts until knife is completely loose. 7. Access jack screws through holes in cutterhead. Using a hex wrench, rotate jack screws to raise or lower knife. When knife is set correctly, it will barely touch middle pad of knife jig or bottom of straightedge in each of the straightedge positions. Snug gib bolts just tight enough to hold knife in place. Repeat with remaining knives. 8. Rotate cutterhead to reveal the first knife you started with. Lightly snug all gib bolts, alternating from one side to the other, and working from the ends to the middle. Repeat with remaining knives. 9. Tighten each gib bolt in the same alternating manner as you did in the previous step. Position knife positions. jig over knife. Loosen gib bolts straightedge Snug gib bolts just until knife is completely loose. tight enough to hold knife in place. Repeat with remaining knives. 7. Access jack screws through holes in cuttera hex wrench, rotate 8. head. RotateUsing cutterhead to reveal thejack firstscrews knife to raise or lower knife. When knife is set coryou started with. Lightly snug all gib bolts, rectly, it will barely touch middle pad of knife alternating from one side to the other, and jig or bottom of straightedge in eachRepeat of the working from the ends to the middle. straightedge with remainingpositions. knives. Snug gib bolts just tight enough to hold knife in place. Repeat remaining knives. 9. with Tighten each gib bolt in the same alternating manner as you did in the previous step. 8. Rotate cutterhead to reveal the first knife with. Lightly all gib bolts, 10. you Makestarted sure outfeed table issnug set even with the 2 4 1 3 alternating from one side to the other, and new knives at top dead center. working from the ends to the middle. Repeat with remaining 73. Gib knives. bolt tightening sequence. 11. Figure Replace cutterhead guard and cabinet rear access panel. 9. Tighten each gib bolt in the same alternating manner as you did in the previous step. 10. Make sure outfeed table is set even with the new knives at top dead center. 11. Replace cutterhead guard and cabinet rear access panel. 10. Make sure outfeed table is set even with the new knives at top dead center. Figure 72. Jack screw access hole. 11. Replace cutterhead guard and cabinet rear access panel. Model G0813/G0814 (Mfd. Since 3/16) -47- Setting Outfeed Table Height The outfeed table height must be even with the top of the cutterhead knives when they are positioned at top dead center. If the outfeed table is set too low, there will be snipe. If the outfeed table is set too high, the workpiece will hit the edge of the outfeed table during operation, increasing the chance of kickback. Before beginning this procedure, the knives must be properly set in the cutterhead (refer to Setting/ Replacing Knives on Page 45 for detailed instructions). Qty Tools Needed Straightedge....................................................... 1 To set outfeed table height: When correctly set, the knife will barely touch straightedge, as shown in Figure 75. —If your outfeed table is correctly set, no adjustments are necessary. —If knife lifts straightedge off of table or it is below straightedge, then outfeed table must be reset. Straightedge Outfeed Infeed Figure 75. Using straightedge to check outfeed table height. 5. Loosen outfeed table lock (see Figure 76). 1. DISCONNECT MACHINE FROM POWER! 2. Remove cutterhead guard, fence, and cabinet rear access panel. 3. Place straightedge on outfeed table so it extends over cutterhead. 4. Use motor pulley to rotate cutterhead until one of the knives is at top dead center (its highest point during rotation), as illustrated in Figures 74–75. Outfeed Table Lock Infeed Table Lock Figure 76. Location of table locks. Top Dead Center 6. Use outfeed table adjustment handwheel to set outfeed table so knife barely touches straightedge (see Figure 75). 7. Tighten outfeed table lock so outfeed table will not move during operation. Figure 74. Knife at top dead center. -48- 8. Re-install cutterhead guard, fence, and cabinet rear access panel. Model G0813/G0814 (Mfd. Since 3/16) Calibrating Depth Scale 6. Using a screwdriver, precisely adjust scale pointer to “0”, then thread stop bolt into table and secure with jam nut. Adjusting Gibs The depth scale can be calibrated or "zeroed" to make sure the cutting depth shown on the scale matches the actual cutting depth (per pass). Before beginning, set outfeed To calibrate the depth scale: table height as described in Setting Outfeed Table Height. 1. Set the outfeed table height as described in Tools Needed Qty Setting Outfeed Table Height. Straightedge....................................................... 1 Phillips Screwdriver #2....................................... 1 2. Place a straightedge across the infeed and Open-End Wrench 12mm. . ................................. 1 outfeed tables. To depth scale: 3. calibrate Adjust the infeed table until it is level with the outfeed table, as shown below. 1. DISCONNECT MACHINE FROM POWER! 4. Using a screwdriver, precisely adjust the straightedge 2. Place scale pointer to “0”.across infeed and outfeed tables. The function of the table gibs is to eliminate excessive play in the table movement. The gibs also control how easy it will be to move the tables up and down. Tools Needed Qty Open-End Wrench 12mm................................... 1 Hex Wrench 4mm............................................... 1 To adjust table gibs: 1. Loosen two infeed table gib nuts on front of jointer base (see Figure 79). Gib Nut Straightedge Outfeed Infeed Figure 77. Infeed table adjusted even with outfeed table. 4. Loosen jam nut on table stop bolt (see Figure 78) and unthread it several turns. Screw Depth Indicator Jam Nut Gib Set Screw Figure 79. Infeed table gib controls. 2. Oil table ways and outfeed leadscrew if needed (see Page 42). 3. Evenly tighten gib set screws a small amount, then check table by moving it up and down. Adjust set screws as needed until friction of table movement is balanced between minimal play and ease of movement. Table Stop Bolt Figure 78. Depth indicator set to "0". 5. Adjust infeed table until it is level with outfeed table. Model G0813/G0814 (Mfd. Since 3/16) Note: Tighter gibs reduce play but make it harder to adjust tables. 4. Repeat Steps 1-3 with outfeed table. 5. Set outfeed table height as described in Setting Outfeed Table Height on Page 48. -49- Setting Fence Stops The fence stops simplify the task of adjusting the fence to 90˚ and 135˚ (45˚ outward). Setting 135° Fence Stop 1. Disengage swing stop (see Figure 81). 2. Use a sliding bevel adjusted to 135˚ to adjust fence to 135˚ (45˚ outward) position, as shown in Figure 82. Tools Needed Qty 45° Square......................................................... 1 90° Square......................................................... 1 Sliding Bevel....................................................... 1 Open-End Wrench 12mm................................... 1 Setting 90° Fence Stop 1. Use a 90˚ square to adjust fence to 90˚ (see Figure 80). Figure 82. Example of adjusting fence 45˚ outward. 3. Loosen jam nut on 135˚ stop bolt (see Figure 83). Figure 80. Example of adjusting fence to 90˚. 2. Flip 90˚ swing stop into position shown in Figure 81. Jam Nut Fence Stop Bolt Jam Nut 135° Stop Bolt Swing Stop Figure 81. 90˚ swing stop engaged. 3. Loosen jam nut on 90˚ fence stop bolt (see Figure 81). Figure 83. Location of 135˚ stop bolt and jam nut. 4. Adjust 135˚ stop bolt until it makes contact with back of fence. 5. Retighten jam nut loosened in Step 3. 4. Adjust the 90˚ fence stop bolt until it makes contact with 90˚ swing stop. 5. Retighten jam nut loosened in Step 3. -50- Model G0813/G0814 (Mfd. Since 3/16) Replacing/ Tensioning Belt To ensure optimum power transmission from the motor to the cutterhead, the belt must be in good condition (free from cracks, fraying and wear) and properly tensioned. After the first 16 hours of belt life, re-tension the belt, as it will stretch and seat during this time. Tool Needed Qty Wrench or Socket 12mm.................................... 1 Phillips Head Screwdriver #2............................. 1 Tensioning Belt 1. DISCONNECT MACHINE FROM POWER! 2. Remove cabinet rear access panel. 3. Loosen motor mount fasteners shown in Figure 84. —If there is more than 1⁄4" deflection when you check belt tension, repeat the tensioning procedure until it is correct. Cutterhead Pulley Approximately 1 /4" Deflection Motor Pulley Figure 85. Correct belt deflection when properly tensioned. 6. Tighten motor mount fasteners (see Figure 84) and replace cabinet rear access panel. Replacing Belt 1. DISCONNECT MACHINE FROM POWER! 2. Remove cabinet rear access panel and belt guard. Motor Mount Fasteners (2 of 4) Figure 84. Motor mounting fasteners location. 4. Press down on motor to keep tension on belt. 5. Press belt with moderate pressure in center to check belt tension. Belt is correctly tensioned when there is approximately 1⁄4" deflection when pushed, as shown in Figure 85. Model G0813/G0814 (Mfd. Since 3/16) 3. Loosen motor mount fasteners shown in Figure 84. 4. Have another person lift motor as you remove belt and replace it with a new one. Make sure ribs of belt are seated in pulley grooves. 5. Follow Steps 4–5 in Tensioning Belt procedure to set correct belt tension. 6. Tighten motor mount fasteners (see Figure 84), and replace cabinet rear access panel and belt guard. -51- Aligning Pulleys Pulley alignment is another important factor in power transmission and belt life. The pulleys should be parallel to each other and in the same plane (coplaner) for optimum performance. Straightedge The pulleys can be adjusted by loosening the pulley set screws, aligning the pulleys, and retightening the set screws. Tool Needed Qty Hex Wrench 3mm............................................... 2 Straightedge....................................................... 1 Cutterhead Pulley Alignment To align pulleys: 1. DISCONNECT MACHINE FROM POWER! 2. Remove cabinet rear access panel and belt guard. 3. Place straightedge against pulleys to check their alignment (see Figure 86). Note: This can also be done visually (without a straightedge) if you do not have a straightedge available that will fit; however, the most accurate results will come from using a straightedge. Motor Pulley Figure 86. Checking pulley alignment. —If they are not aligned, loosen set screws on cutterhead or motor pulley as needed to align pulleys, then tighten set screws (see Figure 87). Pulley x2 Figure 87. Motor pulley set screw locations. 4. Replace cabinet rear access panel and belt guard. -52- Model G0813/G0814 (Mfd. Since 3/16) Checking/Adjusting Table Parallelism 5. —If there are no gaps, and the straightedge makes full contact with both tables at front and rear, the tables are parallel with each other and no adjustments are necessary. The infeed and outfeed tables must be parallel with each other in order to produce a straight, jointed edge. When the tables are not parallel with each other, the jointer will produce workpieces that are cupped (concave) or bowed (convex) along their length. Table parallelism is factory-set, and should not normally need to be adjusted when the machine is new. However, after prolonged use, or if machine has been jarred during lifting or transportation, it may become necessary to adjust the table parallelism. —If there are gaps anywhere between one of the tables and the straightedge, the tables are not parallel to each other and must be adjusted. Proceed to Step 6. 6. Table parallelism is adjusted by inserting shims between the dovetailed ways of the outfeed table to make it parallel with the infeed table. Once this adjustment is made, the outfeed table height should not need to be adjusted again. Items Needed Qty Straightedge 4–8'............................................... 1 Feeler Gauge Set............................................... 1 Metal Shims........................................ As Needed To check/adjust table parallelism: 1. DISCONNECT MACHINE FROM POWER! 2. Move cutterhead guard out of the way. 3. Set outfeed table height as described in Setting Outfeed Table Height. 4. Outfeed Straightedge Infeed Figure 89. Example of feeler gauge location for checking table parallelism. 7. Loosen outfeed table lock(s). Place shims between dovetailed ways, as shown, until outfeed table is within 0.003" of parallel with infeed table at front and rear of tables. Possible Shim Locations Figure 90. Typical locations to place shims when adjusting table parallelism. Straightedge Infeed Figure 88. Checking table parallelism. Model G0813/G0814 (Mfd. Since 3/16) Insert feeler gauge between table and straightedge where gap is greatest (see Figure). Maximum allowable tolerance is 0.003". Insert Feeler Gauge Where Gap is Greatest Rotate cutterhead until knife/insert is no longer at TDC, extend straightedge over both tables, raise infeed table until it contacts straightedge (see Figure), then lock infeed table. Outfeed Look down length of straightedge on outfeed side to see if there are any noticeable gaps between straightedge and outfeed table. Do this at both front and rear of table. 8. Re-check outfeed table height (refer to Setting Outfeed Table Height), and re-adjust if necessary. -53- machine SECTION 8: WIRING These pages are current at the time of printing. However, in the spirit of improvement, we may make changes to the electrical systems of future machines. Compare the manufacture date of your machine to the one stated in this manual, and study this section carefully. If there are differences between your machine and what is shown in this section, call Technical Support at (570) 546-9663 for assistance BEFORE making any changes to the wiring on your machine. An updated wiring diagram may be available. Note: Please gather the serial number and manufacture date of your machine before calling. This information can be found on the main machine label. Wiring Safety Instructions SHOCK HAZARD. Working on wiring that is connected to a power source is extremely dangerous. Touching electrified parts will result in personal injury including but not limited to severe burns, electrocution, or death. Disconnect the power from the machine before servicing electrical components! MODIFICATIONS. Modifying the wiring beyond what is shown in the diagram may lead to unpredictable results, including serious injury or fire. This includes the installation of unapproved aftermarket parts. WIRE CONNECTIONS. All connections must be tight to prevent wires from loosening during machine operation. Double-check all wires disconnected or connected during any wiring task to ensure tight connections. CIRCUIT REQUIREMENTS. You MUST follow the requirements at the beginning of this manual when connecting your machine to a power source. WIRE/COMPONENT DAMAGE. Damaged wires or components increase the risk of serious personal injury, fire, or machine damage. If you notice that any wires or components are damaged while performing a wiring task, replace those wires or components. MOTOR WIRING. The motor wiring shown in these diagrams is current at the time of printing but may not match your machine. If you find this to be the case, use the wiring diagram inside the motor junction box. CAPACITORS/INVERTERS. Some capacitors and power inverters store an electrical charge for up to 10 minutes after being disconnected from the power source. To reduce the risk of being shocked, wait at least this long before working on capacitors. EXPERIENCING DIFFICULTIES. If you are experiencing difficulties understanding the information included in this section, contact our Technical Support at (570) 546-9663. The photos and diagrams included in this section are best viewed in color. You can view these pages in color at www.grizzly.com. -54- Model G0813/G0814 (Mfd. Since 3/16) 110V Wiring Diagram Neutral Hot 110 VAC 5-15 Plug Ground ON/OFF Switch (Viewed from Behind) KEDU HY-18 20/12A 125/250V GND GND Figure 92. ON/OFF switch wiring (viewed from behind). Ground MOTOR Motor Junction Box Start Capacitor Figure 91. Motor junction box. Model G0813/G0814 (Mfd. Since 3/16) 300MFD 125VAC READ ELECTRICAL SAFETY ON PAGE 54! -55- 220V Wiring Diagram Hot Hot G 220VAC 6-15 Plug Ground ON/OFF Switch (Viewed from Behind) KEDU HY-18 20/12A 125/250V GND GND Indicates wiring changes for 220V conversion Ground MOTOR Figure 93. ON/OFF switch wiring (viewed from behind). -56- Motor Junction Box Start Capacitor 300MFD 125VAC Model G0813/G0814 (Mfd. Since 3/16) SECTION 9: PARTS Table 33 32 We do our best to stock replacement parts when possible, but we cannot guarantee that all parts shown are available for purchase. Call (800) 523-4777 or visit www.grizzly.com/ parts to check for availability. 29 30 3 30 34 42 8 58 9 40 11 18 36 10 41 31 14 25 16 12 43 43 6 15 19 51 49 52 27 7 2 1 5 60 60 35 28 26 60 59 53 39 21 54 23 22 24 4 57 Model G0813/G0814 (Mfd. Since 3/16) 20 56 55 13 -57- Table Parts List REF PART # DESCRIPTION REF PART # DESCRIPTION 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 18 19 20 21 22 23 24 25 26 27 TABLE BASE INFEED TABLE OUTFEED TABLE GIB TABLE LOCK HANDLE M8-1.25 X 30 SET SCREW M8-1.25 X 25 HEX NUT M8-1.25 PIVOT SHAFT 19 X 178MM HANDWHEEL TYPE-21 123D X 20-B X 5/16-18 SET SCREW 1/4-20 X 1/4 OUTFEED TABLE ADJUST BLOCK OUTFEED TABLE LEADSCREW HANDLE 1/2-12, 1-1/2 X 2-1/2 (PLASTIC) BELT GUARD FLAT WASHER 5/16 LEADSCREW BRACKET CUTTERHEAD GUARD GUARD SHAFT SPRING PLATE TORSION SPRING GUARD TENSION KNOB GUARD MOUNT COLLAR PHLP HD SCR 8-32 X 5/8 CAP SCREW 5/16-18 X 1 DEPTH-OF-CUT SCALE POINTER 28 29 30 31 32 33 34 35 36 39 40 41 42 43 49 51 52 53 54 55 56 57 58 59 60 NAMEPLATE RIVET 2 X 5 CARRIAGE SUPPORT HEX BOLT 3/8-16 X 1-1/2 FLAT WASHER 3/8 KEY 3/8 X 3/8 X 9 ROLL PIN 4 X 12 FLAT WASHER 3/8 PHLP HD SCR 8-32 X 1/4 HEX BOLT 5/16-18 X 2-1/2 ADJ HANDLE 89MM, M8-1.25 X 45 FLAT WASHER 5/16 FLAT WASHER #10 PHLP HD SCR 10-24 X 1/2 FLAT WASHER 1/2 SET SCREW M5-.8 X 8 HEX BOLT 1/4-20 X 1/2 FLAT WASHER 1/4 BASE ROD 12.5 X 180MM INFEED TABLE ADJUST BLOCK STUD-UDE 1/2-12 X 15-3/4, 3/4, 1-3/8 HEX BOLT 5/16-18 X 1-3/4 HEX NUT 5/16-18 REVOLVING HANDLE 5/16-18, 3/4 X 3-1/4 PIVOT SHAFT 12.5 X 180MM E-CLIP 12MM -58- P0813001 P0813002 P0813003 P0813004 P0813005 P0813006 P0813007 P0813008 P0813009 P0813010 P0813011 P0813012 P0813013 P0813014 P0813015 P0813016 P0813018 P0813019 P0813020 P0813021 P0813022 P0813023 P0813024 P0813025 P0813026 P0813027 P0813028 P0813029 P0813030 P0813031 P0813032 P0813033 P0813034 P0813035 P0813036 P0813039 P0813040 P0813041 P0813042 P0813043 P0813049 P0813051 P0813052 P0813053 P0813054 P0813055 P0813056 P0813057 P0813058 P0813059 P0813060 Model G0813/G0814 (Mfd. Since 3/16) Fence 129 130 128 125 123 123 122 117 101 103 126 104 121 118 133 113 119 112 102 114 115 116 124 120 111 102 110 132 108 105 109 126 127 106 131 REF PART # DESCRIPTION REF PART # DESCRIPTION 101 102 103 104 105 106 108 109 110 111 112 113 114 115 116 117 FENCE PIVOT STUD 1/2-20 X 5/8 FENCE HINGE SET SCREW 3/8-16 X 1-1/2 CONE-PT HEX NUT 3/8-16 TILT LEVER 3/8-16 X 1/2 FLAT HD CAP SCR 5/16-18 X 1-3/4 FENCE BRACKET FENCE STOP BRACKET SHOULDER BOLT 5/16-18 X 112, 3/8 X 3/4 HEX NUT 7/16-14 STANDOFF STUD 7/16-14 X 1-1/4, 5/8-18, 6-1/2L FENCE TILT CLAMP STOP TAB-90 DEG ROLL PIN 4 X 12 SHOULDER BOLT 5/16-18 X 3/8, 1/4 X 3/8 118 119 120 121 122 123 124 125 126 127 128 129 130 131 132 133 SWING STOP HEX NUT 5/8-18 FENCE TILT BUSHING FENCE CARRIAGE FLAT WASHER 1/2 FENCE LOCK 1/2-13 X 1-1/8 FENCE TILT LOCK NUT 1/2-12 HEX BOLT 5/16-18 X 1 HEX NUT 5/16-18 HEX BOLT 5/16-18 X 1-3/4 FENCE LOCK BRACKET PHLP HD SCR 1/4-20 X 1/2 FLAT WASHER 1/4 SUPPORT PIN 1/4 X 1/2 (PLASTIC) HEX NUT 1/2-20 FLAT WASHER 1/2 P0813101 P0813102 P0813103 P0813104 P0813105 P0813106 P0813108 P0813109 P0813110 P0813111 P0813112 P0813113 P0813114 P0813115 P0813116 P0813117 Model G0813/G0814 (Mfd. Since 3/16) P0813118 P0813119 P0813120 P0813121 P0813122 P0813123 P0813124 P0813125 P0813126 P0813127 P0813128 P0813129 P0813130 P0813131 P0813132 P0813133 -59- Cutterhead 215 213 202 212 205 211 214 218 219 208 204 217 207 210 209 201 206 218 217 220 219 208 218A 207 206 REF PART # DESCRIPTION REF PART # DESCRIPTION 201 202 204 205 206 207 208 209 210 211 CUTTERHEAD 6" 3-KNIFE KNIFE 6" X 1" X 1/8" (3-PC) SET KNIFE GIB GIB BOLT 1/4-20 X 1/4 W/8MM HEAD HEX NUT 3/8-24 LOCK WASHER 3/8 STUD-SE 3/18-16 X 3-1/2, 3/4" BEARING BLOCK (LEFT) BALL BEARING 6202-2RS KEY 5 X 5 X 30 212 213 214 215 217 218A 218 219 220 BALL BEARING 6203-2RS BEARING BLOCK (RIGHT) CUTTERHEAD PULLEY SET SCREW 1/4-20 X 3/8 FLAT HD CAP SCR M5-.8 X 12 KNIFE-SETTING JIG KNIFE-SETTING JIG FOOT E-CLIP 9MM KNIFE-SETTING JIG SHAFT -60- P0813201 P0813202 P0813204 P0813205 P0813206 P0813207 P0813208 P0813209 P0813210 P0813211 P0813212 P0813213 P0813214 P0813215 P0813217 P0813218A P0813218 P0813219 P0813220 Model G0813/G0814 (Mfd. Since 3/16) G0813 Stand 304 334 301 330 391 326 330 316 311 315 305 389 314 303 335 316 313 330 308 313 330 322 310 321 317 306 327 307 328 329 326 318 312 335 316 320 311 310 319 302 338 339 385 379 385 341 384 366 365 325 316 393 375 340 367 387 330 350 375 386 390 382 381 380 374 361 366 368 377 367 320-2 320-3 320-4 362 369 376 363 377 364 371 370 371 377 378 320-1 376 372 373 379 350 375 Model G0813/G0814 (Mfd. Since 3/16) 360A 320-9 320-8 320-5 320-7 320-6 320-10 371 383 374 372 -61- G0813 Stand Parts List REF PART # 301 P0813301 302 P0813302 303 P0813303 304 P0813304 305 P0813305 306 P0813306 307 P0813307 308 P0813308 310 P0813310 311 P0813311 312 P0813312 313 P0813313 314 P0813314 315 P0813315 316 P0813316 317 P0813317 318 P0813318 319 P0813319 320 P0813320 320-1 P0813320-1 320-2 P0813320-2 320-3 P0813320-3 320-4 P0813320-4 320-5 P0813320-5 320-6 P0813320-6 320-7 P0813320-7 320-8 P0813320-8 320-9 P0813320-9 320-10 P0813320-10 321 P0813321 322 P0813322 325 P0813325 326 P0813326 327 P0813327 328 P0813328 329 P0813329 330 P0813330 334 P0813334 -62- DESCRIPTION REF PART # DESCRIPTION TOP PLATE RIGHT PANEL LEFT PANEL LEFT CHUTE SUPPORT RIGHT CHUTE SUPPORT MOTOR MOUNT PLATE FRONT PANEL SWITCH COVER CORNER SUPPORT A CORNER SUPPORT B HEX NUT 5/16-18 FLAT WASHER 5/16 CARRIAGE BOLT 5/16-18 X 3/4 HEX BOLT 3/8-16 X 3/4 FLAT WASHER 3/8 MOTOR PULLEY SET SCREW 1/4-20 X 3/8 V-BELT A36 MOTOR 1HP 110V/220V 1-PH MOTOR FAN COVER MOTOR FAN CAPACITOR COVER MOTOR JUNCTION BOX S CAPACITOR 300M 125V 1-3/4 X 3-3/8 BALL BEARING (FRONT) BALL BEARING (REAR) CONTACT PLATE CENTRIFUGAL SWITCH STRAIN RELIEF TYPE-2 M8-1 KEY 5 X 5 X 30 PADDLE SWITCH KEDU HY-18 POWER CORD 16G 3W 72" 5-15P STRAIN RELIEF 5/8" TYPE-1 SNAP-IN SB6R-3 FLANGE SCREW 10-24 X 3/8 EXT TOOTH WASHER #10 HEX NUT 10-24 FLANGE SCREW 10-24 X 3/8 DUST PORT 4" 335 338 339 340 341 350 360A 361 362 363 364 365 366 367 368 369 370 371 372 373 374 375 376 377 378 379 380 381 382 383 384 385 386 387 389 390 391 393 HEX NUT 3/8-16 WRENCH 8 X 10MM OPEN-ENDS WRENCH 12 X 14MM OPEN-ENDS HEX WRENCH 3MM PUSH BLOCK WHEEL FOOT PEDAL ASSEMBLY PEDAL PEDAL BRACKET TROLLEY BRACKET (UPPER) TROLLEY BRACKET (LOWER) CLEVIS PIN, HEADLESS-GROOVED FLAT WASHER 13 X 27 X 3MM E-CLIP 12MM HEX BOLT 5/16-18 X 2 FLAT WASHER 5/16 HEX BOLT 5/16-18 X 4 FLAT WASHER 5/16 LOCK NUT 5/16-18 HEX BOLT 5/16-18 X 2-1/2 BUSHING FLAT WASHER 5/16 (PLASTIC) HEX BOLT 3/8-16 X 2-1/2 FLAT WASHER 3/8 HEX NUT 3/8-16 BALL BEARING 6001ZZ LEVELING FOOT 3/18-16 X 2 FLAT WASHER 3/8 HEX NUT 3/8-16 HEX BOLT 5/16-18 X 3/8 HEX BOLT 3/8-16 X 2-1/2 FLAT WASHER 3/8 LOCK NUT 3/8-16 MOBILE BASE CHASSIS HEX NUT 10-24 MOTOR CORD 16G 3W 31" REAR PANEL HEX BOLT 3/8-16 X 1 P0813335 P0813338 P0813339 P0813340 P0813341 P0813350 P0813360A P0813361 P0813362 P0813363 P0813364 P0813365 P0813366 P0813367 P0813368 P0813369 P0813370 P0813371 P0813372 P0813373 P0813374 P0813375 P0813376 P0813377 P0813378 P0813379 P0813380 P0813381 P0813382 P0813383 P0813384 P0813385 P0813386 P0813387 P0813389 P0813390 P0813391 P0813393 Model G0813/G0814 (Mfd. Since 3/16) G0814 Stand 331 333 333 332 334 328 326 327 308 316 329 322 315 393 326 325 375 390 350 375 385 385 384 374 382 381 380 386 379 312 313 306 321 339 338 340 319 341 317 314 320 318 367 366 365 361 366 368 377 367 369 376 362 376 363 377 364 371 370 371 377 378 320-1 372 373 379 350 360A 375 Model G0813/G0814 (Mfd. Since 3/16) 371 383 374 372 320-3 320-2 320-4 320-5 320-9 320-8 320-7 320-6 320-10 -63- G0814 Stand Parts List REF PART # DESCRIPTION REF PART # DESCRIPTION 306 308 312 313 314 315 316 317 318 319 320 320-1 320-2 320-3 320-4 320-5 320-6 320-7 320-8 320-9 320-10 321 322 325 326 327 328 329 331 332 333 334 338 339 P0814306 P0814308 P0814312 P0814313 P0814314 P0814315 P0814316 P0814317 P0814318 P0814319 P0814320 P0814320-1 P0814320-2 P0814320-3 P0814320-4 P0814320-5 P0814320-6 P0814320-7 P0814320-8 P0814320-9 P0814320-10 P0814321 P0814322 P0814325 P0814326 P0814327 P0814328 P0814329 P0814331 P0814332 P0814333 P0814334 P0814338 P0814339 MOTOR MOUNT PLATE SWITCH COVER HEX NUT 5/16-18 FLAT WASHER 5/16 CARRIAGE BOLT 5/16-18 X 3/4 HEX BOLT 3/8-16 X 3/4 FLAT WASHER 3/8 MOTOR PULLEY SET SCREW 1/4-20 X 3/8 V-BELT A36 MOTOR 1HP 110V/220V 1-PH MOTOR FAN COVER MOTOR FAN CAPACITOR COVER MOTOR JUNCTION BOX S CAPACITOR 300M 125V 1-3/4 X 3-3/8 BALL BEARING (FRONT) BALL BEARING (REAR) CONTACT PLATE CENTRIFUGAL SWITCH STRAIN RELIEF TYPE-2 M8-1 KEY 5 X 5 X 30 PADDLE SWITCH KEDU HY-18 POWER CORD 16G 3W 72" 5-15P STRAIN RELIEF 5/8" TYPE-1 SNAP-IN SB6R-3 FLANGE SCREW 10-24 X 3/8 EXT TOOTH WASHER #10 HEX NUT 10-24 STAND CABINET DOOR FLANGE SCREW 10-24 X 3/8 DUST PORT 4" WRENCH 8 X 10MM OPEN-ENDS WRENCH 12 X 14MM OPEN-ENDS 340 341 350 360A 361 362 363 364 365 366 367 368 369 370 371 372 373 374 375 376 377 378 379 380 381 382 383 384 385 386 390 393 HEX WRENCH 3MM PUSH BLOCK WHEEL FOOT PEDAL ASSEMBLY PEDAL PEDAL BRACKET TROLLEY BRACKET (UPPER) TROLLEY BRACKET (LOWER) CLEVIS PIN, HEADLESS-GROOVED FLAT WASHER 13 X 27 X 3MM E-CLIP 12MM HEX BOLT 5/16-18 X 2 FLAT WASHER 5/16 HEX BOLT 5/16-18 X 4 FLAT WASHER 5/16 LOCK NUT 5/16-18 HEX BOLT 5/16-18 X 2-1/2 BUSHING FLAT WASHER 5/16 (PLASTIC) HEX BOLT 3/8-16 X 2-1/2 FLAT WASHER 3/8 HEX NUT 3/8-16 BALL BEARING 6001ZZ LEVELING FOOT 3/18-16 X 2 FLAT WASHER 3/8 HEX NUT 3/8-16 HEX BOLT 5/16-18 X 3/8 HEX BOLT 3/8-16 X 2-1/2 FLAT WASHER 3/8 LOCK NUT 3/8-16 MOTOR CORD 16G 3W 31" TAP SCREW #5 X 3/8 -64- P0814340 P0814341 P0814350 P0814360A P0814361 P0814362 P0814363 P0814364 P0814365 P0814366 P0814367 P0814368 P0814369 P0814370 P0814371 P0814372 P0814373 P0814374 P0814375 P0814376 P0814377 P0814378 P0814379 P0814380 P0814381 P0814382 P0814383 P0814384 P0814385 P0814386 P0814390 P0814393 Model G0813/G0814 (Mfd. Since 3/16) G0813 Labels & Cosmetics 401 402 409 408 403 407 404 406 405 403 REF PART # DESCRIPTION REF PART # DESCRIPTION 401 402 403 404 405 CUTTERHEAD EXPOSURE WARNING LABEL CUTTERHEAD WARNING LABEL ELECTRICITY LABEL MACHINE ID LABEL GRIZZLY.COM LABEL 406 407 408 409 MODEL NUMBER LABEL TOUCH-UP PAINT, GRIZZLY BEIGE COMBINED WARNING LABEL TOUCH-UP PAINT, GRIZZLY GREEN P0813401 P0813402 P0813403 P0813404 P0813405 P0813406 P0813407 P0813408 P0813409 Safety labels help reduce the risk of serious injury caused by machine hazards. If any label comes off or becomes unreadable, the owner of this machine MUST replace it in the original location before resuming operations. For replacements, contact (800) 523-4777 or www.grizzly.com. Model G0813/G0814 (Mfd. Since 3/16) -65- G0814 Labels & Cosmetics 401 402 412 403 411 404 405 410 406 409 408 404 407 REF PART # DESCRIPTION REF PART # DESCRIPTION 401 402 403 404 405 406 CUTTERHEAD EXPOSURE WARNING LABEL CUTTERHEAD WARNING LABEL EYE/EAR/LUNG WARNING LABEL ELECTRICITY LABEL MODEL NUMBER LABEL GRIZZLY NAMEPLATE-SMALL 407 408 409 410 411 412 GRIZZLY.COM LABEL TOUCH-UP PAINT, GRIZZLY GREEN TOUCH-UP PAINT, GRIZZLY BEIGE MACHINE ID LABEL DISCONNECT POWER LABEL READ MANUAL LABEL P0814401 P0814402 P0814403 P0814404 P0814405 P0814406 P0814407 P0814408 P0814409 P0814410 P0814411 P0814412 Safety labels help reduce the risk of serious injury caused by machine hazards. If any label comes off or becomes unreadable, the owner of this machine MUST replace it in the original location before resuming operations. For replacements, contact (800) 523-4777 or www.grizzly.com. -66- Model G0813/G0814 (Mfd. Since 3/16) WARRANTY CARD Name _____________________________________________________________________________ Street _____________________________________________________________________________ City _______________________ State _________________________ Zip _____________________ Phone # ____________________ Email _________________________________________________ Model # ____________________ Order # _______________________ Serial # __________________ The following information is given on a voluntary basis. It will be used for marketing purposes to help us develop better products and services. Of course, all information is strictly confidential. 1. CUT ALONG DOTTED LINE 2. How did you learn about us? ____ Advertisement ____ Card Deck 4. 5. 6. ____ Catalog ____ Other: Which of the following magazines do you subscribe to? ____ ____ ____ ____ ____ ____ ____ ____ ____ ____ 3. ____ Friend ____ Website Cabinetmaker & FDM Family Handyman Hand Loader Handy Home Shop Machinist Journal of Light Cont. Live Steam Model Airplane News Old House Journal Popular Mechanics ____ ____ ____ ____ ____ ____ ____ ____ ____ ____ Popular Science Popular Woodworking Precision Shooter Projects in Metal RC Modeler Rifle Shop Notes Shotgun News Today’s Homeowner Wood ____ ____ ____ ____ ____ ____ ____ Wooden Boat Woodshop News Woodsmith Woodwork Woodworker West Woodworker’s Journal Other: What is your annual household income? ____ $20,000-$29,000 ____ $30,000-$39,000 ____ $50,000-$59,000 ____ $60,000-$69,000 ____ $40,000-$49,000 ____ $70,000+ What is your age group? ____ 20-29 ____ 50-59 ____ 40-49 ____ 70+ ____ 30-39 ____ 60-69 How long have you been a woodworker/metalworker? ____ 0-2 Years ____ 2-8 Years ____ 8-20 Years ____ 20+ Years How many of your machines or tools are Grizzly? ____ 0-2 ____ 3-5 ____ 6-9 ____ 10+ 7. Do you think your machine represents a good value? _____ Yes _____No 8. Would you recommend Grizzly Industrial to a friend? _____ Yes _____No 9. Would you allow us to use your name as a reference for Grizzly customers in your area? Note: We never use names more than 3 times. _____ Yes _____No 10. Comments: _____________________________________________________________________ _________________________________________________________________________________ _________________________________________________________________________________ _________________________________________________________________________________ FOLD ALONG DOTTED LINE Place Stamp Here GRIZZLY INDUSTRIAL, INC. P.O. BOX 2069 BELLINGHAM, WA 98227-2069 FOLD ALONG DOTTED LINE Send a Grizzly Catalog to a friend: Name_______________________________ Street_______________________________ City______________State______Zip______ TAPE ALONG EDGES--PLEASE DO NOT STAPLE WARRANTY & RETURNS Grizzly Industrial, Inc. warrants every product it sells for a period of 1 year to the original purchaser from the date of purchase. This warranty does not apply to defects due directly or indirectly to misuse, abuse, negligence, accidents, repairs or alterations or lack of maintenance. This is Grizzly’s sole written warranty and any and all warranties that may be implied by law, including any merchantability or fitness, for any particular purpose, are hereby limited to the duration of this written warranty. We do not warrant or represent that the merchandise complies with the provisions of any law or acts unless the manufacturer so warrants. In no event shall Grizzly’s liability under this warranty exceed the purchase price paid for the product and any legal actions brought against Grizzly shall be tried in the State of Washington, County of Whatcom. We shall in no event be liable for death, injuries to persons or property or for incidental, contingent, special, or consequential damages arising from the use of our products. To take advantage of this warranty, contact us by mail or phone and give us all the details. We will then issue you a “Return Number,’’ which must be clearly posted on the outside as well as the inside of the carton. We will not accept any item back without this number. Proof of purchase must accompany the merchandise. The manufacturers reserve the right to change specifications at any time because they constantly strive to achieve better quality equipment. We make every effort to ensure that our products meet high quality and durability standards and we hope you never need to use this warranty. Please feel free to write or call us if you have any questions about the machine or the manual. Thank you again for your business and continued support. We hope to serve you again soon.
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