TE 40 / TE 40-AVR


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TE 40 / TE 40-AVR | Manualzz

Printed: 07.07.2013 | Doc-Nr: PUB / 5142289 / 000 / 00

TE 40 /

TE 40-AVR

Bedienungsanleitung

Operating instructions

Mode d’emploi

Manual de instrucciones

Istruzioni d’uso

Gebruiksaanwijzing

Brugsanvisning

Bruksanvisning

Bruksanvisning

Käyttöohje

Manual de instruções

Οδηγιες χρησεως

Lietošanas pamācība

Instrukcija

Kasutusjuhend lt et el lv sv fi pt es it nl de en fr da no

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ORIGINAL OPERATING INSTRUCTIONS

TE 40 / TE 40‑AVR combihammer

It is essential that the operating instructions are read before the power tool is operated for the first time.

Always keep these operating instructions together with the power tool.

Ensure that the operating instructions are with the power tool when it is given to other persons.

Contents

1 General information

2 Description

3 Insert tools, accessories

4 Technical data

5 Safety instructions

6 Before use

7 Operation

8 Care and maintenance

9 Troubleshooting

10 Disposal

11 Manufacturer’s warranty - tools

12 EC declaration of conformity (original)

Page

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18

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24

25

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27

1

These numbers refer to the corresponding illustrations. The illustrations can be found on the fold-out cover pages. Keep these pages open while studying the operating instructions.

In these operating instructions, the designation “the power tool” always refers to the TE 40 or TE 40-AVR combihammer.

en

Operating controls and indicators 1

@

;

=

%

&

(

)

+

§

Chuck

Function selector switch

Control switch

Supply cord

Side handle

Depth gauge

Service indicator

Theft protection indicator (optional)

AVR active vibration reduction (only TE 40‑AVR)

1 General information

1.1 Safety notices and their meaning

DANGER

Draws attention to imminent danger that will lead to serious bodily injury or fatality.

WARNING

Draws attention to a potentially dangerous situation that could lead to serious personal injury or fatality.

CAUTION

Draws attention to a potentially dangerous situation that could lead to slight personal injury or damage to the equipment or other property.

NOTE

Draws attention to an instruction or other useful information.

1.2 Explanation of the pictograms and other information

Warning signs

General warning

Warning: electricity

Warning: hot surface

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Obligation signs

en

Wear eye protection

Wear a hard hat

Wear ear protection

Wear protective gloves

Watts Alternating current

Hertz Rated speed under no load

Wear breathing protection

Symbols

Revolutions per minute

Diameter Double insulated

Equipped with theft protection system

Read the operating instructions before use

Return waste material for recycling.

Drilling without hammering

Hammer drilling

Amps

Lock symbol

Location of identification data on the power tool

The type designation can be found on the type identification plate and the serial number on the side of the motor housing. Make a note of this data in your operating instructions and always refer to it when making an enquiry to your Hilti representative or service department.

Type:

Serial no.:

Chiseling Volts

2 Description

2.1 Use of the product as directed

The power tool is an electrically-powered combihammer with pneumatic hammering mechanism.

The power tool is intended for drilling in concrete, masonry, metal and wood.

The power tool can also be used for light to medium-duty chiseling work on masonry and for surface finishing on concrete.

Working on materials hazardous to the health (e.g. asbestos) is not permissible.

The power tool is designed for professional use and may be operated, serviced and maintained only by trained, authorized personnel. This personnel must be informed of any special hazards that may be encountered. The power tool and its ancillary equipment may present hazards when used incorrectly by untrained personnel or when used not as directed.

The working environment may be as follows: construction site, workshop, renovation, conversion or new construction.

The power tool may be used only in a dry environment.

Do not use the power tool where there is a risk of fire or explosion.

The power tool may be operated only when connected to a power supply providing a voltage and frequency in compliance with the information given on its type identification plate.

Modification of the power tool or tampering with its parts is not permissible.

To avoid the risk of injury, use only genuine Hilti accessories and insert tools.

Observe the information printed in the operating instructions concerning operation, care and maintenance.

2.2 Chuck

TE‑C (SDS-plus) quick-change chuck

TE‑T (SDS-top) quick-change chuck

16

Chisel position adjustment

Printed: 07.07.2013 | Doc-Nr: PUB / 5142289 / 000 / 00

2.3 Switches

Speed control switch for smooth starting

Function selector switch:

Hammer drilling

Drilling without hammering

Chiseling

Chisel position adjustment (12 positions)

2.4 Grips

Vibration-absorbing, pivotable side handle

Vibration-absorbing grip

2.5 Protective device

Mechanical safety clutch

Electronic restart interlock to prevent the power tool starting unintentionally after an interruption in the electric supply

(see section 9 “Troubleshooting”).

2.6 Lubrication

Oil lubrication en

2.7 Active vibration reduction (only TE 40‑AVR)

The power tool is equipped with an AVR active vibration reduction system which reduces vibration significantly compared to power tools without active vibration reduction.

2.8 TPS theft protection system (optional)

The power tool may be equipped with the TPS theft protection system as an option. If the power tool is equipped with this feature, it can be unlocked and made ready for operation only through use of the corresponding TPS key.

2.9 LED indicators

Service indicator LED (see section “Care and maintenance”)

Theft protection system indicator (optional) (see section “Operation”)

2.10 Items supplied as standard

1 Power tool with side handle

1 Chuck

1 Hilti toolbox

1 Operating instructions

1 Depth gauge

1 Cleaning cloth

1 Grease

2.11 Using extension cords

Use only extension cords of a type approved for the application and with conductors of adequate cross section. The power tool may otherwise loose performance and the extension cord may overheat. Check the extension cord for damage at regular intervals. Replace damaged extension cords.

Recommended minimum conductor cross section and max. cable lengths

Conductor cross section

Mains voltage 100V

Mains voltage 110-120 V

Mains voltage 220-240 V

1.5 mm²

20 m

30 m

2 mm²

30 m

30 m

2.5 mm²

40 m

75 m

3.5 mm²

50 m

Do not use extension cords with 1.25 mm² conductor cross section.

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Printed: 07.07.2013 | Doc-Nr: PUB / 5142289 / 000 / 00

2.12 Using extension cords outdoors

When working outdoors, use only extension cords that are approved and correspondingly marked for this application.

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2.13 Using a generator or transformer

This power tool may be powered by a generator or transformer when the following conditions are fulfilled: The unit must provide a power output in watts of at least twice the value printed on the type identification plate on the power tool. The operating voltage must remain within +5% and -15% of the rated voltage at all times, frequency must be in the 50 – 60 Hz range and never above 65 Hz, and the unit must be equipped with automatic voltage regulation and starting boost.

Never operate other power tools or appliances from the generator or transformer at the same time. Switching other power tools or appliances on and off may cause undervoltage and / or overvoltage peaks, resulting in damage to the power tool.

3 Insert tools, accessories

Designation

TPS Theft Protection System with

Company Card, Company Remote and TPS‑K key

Chuck

Chuck

Setting tool

Quick-release chuck

Short designation

TE‑C

TE‑T

Dust removal system

Designation

Hammer drill bits

Hammer drill bits

Breach bits

Breach bits

Percussion core bits

Percussion core bits

Chisels

Wood drill bits

Metal drill bits

Short designation

TE‑C

TE‑T

TE‑C

TE‑T

TE‑C

TE‑T

Item number, description

206999, optional

305590

285852

Setting tool with TE‑C or TE‑T connection end

Keyless chuck for wood and metal drill bits with smooth or hex. shank,

Chuck holder

TE DRS‑S

Description

∅ 5…28 mm

∅ 6…32 mm

∅ 30…32 mm

∅ 32 mm

∅ 25…90 mm

∅ 50…90 mm

Pointed, flat and shaped chisels with

TE‑C or TE‑T connection ends

∅ 6…32 mm

∅ 6…13 mm

4 Technical data

Right of technical changes reserved.

NOTE

The power tool is available in various voltage ratings. Please refer to the type identification plate for details of the power tool’s voltage and power rating.

Power tool

Rated power input

TE 40 / TE 40‑AVR

1,010 W

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Power tool

Rated voltage / rated current

Mains frequency

Weight in accordance with EPTA procedure 01/2003

TE 40

Weight in accordance with EPTA procedure 01/2003

TE 40-AVR

Dimensions (L x W x H)

Speed under no load

Single impact energy in accordance with EPTA procedure 05/2009

Drilling dia. range in concrete/masonry (hammer drilling)

Breach bits

Percussion core bits

Drilling dia. range in wood (solid)

Drilling dia. range in metal (solid)

TE 40 / TE 40‑AVR

Rated voltage 100 V: 12.7 A

Rated voltage 110 V: 12.3 A

Rated voltage 120 V: 12.4 A

Rated voltage 220 V: 5.6 A

Rated voltage 230 V: 5.6 A

Rated voltage 240 V: 5.7 A

50…60 Hz

5.5 kg

5.6 kg

425 mm x 113 mm x 243 mm

550/min

4.9 J

∅ 5…32 mm

∅ 30…32 mm

∅ 50…90 mm

∅ 6…32 mm

∅ 6…13 mm

NOTE

The vibration emission level given in this information sheet has been measured in accordance with a standardised test given in EN 60745 and may be used to compare one tool with another. It may be used for a preliminary assessment of exposure. The declared vibration emission level represents the main applications of the tool. However if the tool is used for different applications, with different accessories or poorly maintained, the vibration emission may differ. This may significantly increase the exposure level over the total working period. An estimation of the level of exposure to vibration should also take into account the times when the tool is switched off or when it is running but not actually doing the job. This may significantly reduce the exposure level over the total working period. Identify additional safety measures to protect the operator from the effects of vibration such as: maintain the tool and the accessories, keep the hands warm, organisation of work patterns.

Noise and vibration information (measured in accordance with EN 60745‑1 ):

Typical A-weighted sound power level, TE 40-AVR 105 dB (A)

Typical A-weighted sound power level, TE 40-AVR

Typical A-weighted emission sound pressure level, TE

40-AVR

Typical A-weighted emission sound pressure level, TE

40-AVR

Uncertainty for the given sound level

Triaxial vibration value for the TE 40‑AVR (vibration vector sum)

Drilling in metal, (a h, D

)

Triaxial vibration value for the TE 40‑AVR (vibration vector sum)

Hammer drilling in concrete, (a h, HD

)

Chiseling, (a h, Cheq

)

Triaxial vibration value for the TE 40 (vibration vector sum)

Drilling in metal, (a h, D

)

Triaxial vibration value for the TE 40 (vibration vector sum)

104 dB (A)

94 dB (A)

93 dB (A)

3 dB (A)

Measured in accordance with EN 60745‑2‑1 prAA:

2005

< 2.5 m/s²

Measured in accordance with EN 60745‑2‑6 prAB:

2005

10.7 m/s²

9.9 m/s²

Measured in accordance with EN 60745‑2‑1 prAA:

2005

< 2.5 m/s²

Measured in accordance with EN 60745‑2‑6 prAB:

2005 en

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Printed: 07.07.2013 | Doc-Nr: PUB / 5142289 / 000 / 00

Hammer drilling in concrete, (a h, HD

Chiseling, (a h, Cheq

)

)

Uncertainty (K) for triaxial vibration value en

Other information about the power tool

Chuck

Chuck

Protection class as per EN

16.3 m/s²

16.5 m/s²

1.5 m/s²

TE‑C (SDS-plus)

TE‑T (SDS-top)

Protection class II (double insulated) as per EN 60745‑1

5 Safety instructions

a)

5.1 General Power Tool Safety Warnings

WARNING

Read all safety warnings and all instructions. Failure to follow the warnings and instructions may result in electric shock, fire and/or serious injury. Save all

warnings and instructions for future reference.

The term “power tool” in the warnings refers to your mains-operated (corded) power tool or batteryoperated (cordless) power tool.

5.1.1 Work area safety

a) Keep work area clean and well lit. Cluttered or dark areas invite accidents.

b) Do not operate power tools in explosive atmo-

spheres, such as in the presence of flammable

liquids, gases or dust. Power tools create sparks which may ignite the dust or fumes.

c) Keep children and bystanders away while operat-

ing a power tool. Distractions can cause you to lose control.

5.1.2 Electrical safety

a) Power tool plugs must match the outlet. Never

modify the plug in any way. Do not use any adapter plugs with earthed (grounded) power tools.

Unmodified plugs and matching outlets will reduce risk of electric shock.

b) Avoid body contact with earthed or grounded

surfaces, such as pipes, radiators, ranges and

refrigerators. There is an increased risk of electric shock if your body is earthed or grounded.

c) Do not expose power tools to rain or wet condi-

tions. Water entering a power tool will increase the risk of electric shock.

d) Do not abuse the cord. Never use the cord for

carrying, pulling or unplugging the power tool.

Keep cord away from heat, oil, sharp edges or

moving parts. Damaged or entangled cords increase the risk of electric shock.

e) When operating a power tool outdoors, use an

extension cord suitable for outdoor use. Use of a cord suitable for outdoor use reduces the risk of electric shock.

f) If operating a power tool in a damp location is

unavoidable, use a residual current device (RCD)

protected supply. Use of an RCD reduces the risk of electric shock.

5.1.3 Personal safety

a) Stay alert, watch what you are doing and use

common sense when operating a power tool. Do not use a power tool while you are tired or under

the influence of drugs, alcohol or medication. A moment of inattention while operating power tools may result in serious personal injury.

b) Use personal protective equipment. Always wear

eye protection. Protective equipment such as dust mask, non-skid safety shoes, hard hat, or hearing protection used for appropriate conditions will reduce personal injuries.

c) Prevent unintentional starting. Ensure the switch

is in the off‐position before connecting to power source and/or battery pack, picking up or carrying

the tool. Carrying power tools with your finger on the switch or energising power tools that have the switch on invites accidents.

d) Remove any adjusting key or wrench before turn-

ing the power tool on. A wrench or a key left attached to a rotating part of the power tool may result in personal injury.

e) Do not overreach. Keep proper footing and bal-

ance at all times. This enables better control of the power tool in unexpected situations.

f) Dress properly. Do not wear loose clothing or

jewellery. Keep your hair, clothing and gloves

away from moving parts. Loose clothes, jewellery or long hair can be caught in moving parts.

g) If devices are provided for the connection of dust

extraction and collection facilities, ensure these

are connected and properly used. Use of dust collection can reduce dust-related hazards.

5.1.4 Power tool use and care

a) Do not force the power tool. Use the correct

power tool for your application. The correct power tool will do the job better and safer at the rate for which it was designed.

b) Do not use the power tool if the switch does not

turn it on and off. Any power tool that cannot be controlled with the switch is dangerous and must be repaired.

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c) Disconnect the plug from the power source

and/or the battery pack from the power tool before making any adjustments, changing

accessories, or storing power tools. Such preventive safety measures reduce the risk of starting the power tool accidentally.

d) Store idle power tools out of the reach of chil-

dren and do not allow persons unfamiliar with the power tool or these instructions to operate the

power tool. Power tools are dangerous in the hands of untrained users.

e) Maintain power tools. Check for misalignment or

binding of moving parts, breakage of parts and any other condition that may affect the power tool’s operation. If damaged, have the power tool

repaired before use. Many accidents are caused by poorly maintained power tools.

f) Keep cutting tools sharp and clean. Properly maintained cutting tools with sharp cutting edges are less likely to bind and are easier to control.

g) Use the power tool, accessories and tool bits etc.

in accordance with these instructions, taking into account the working conditions and the work to

be performed. Use of the power tool for operations different from those intended could result in a hazardous situation.

5.1.5 Service

a) Have your power tool serviced by a qualified repair

person using only identical replacement parts.

This will ensure that the safety of the power tool is maintained.

5.2 Hammer safety warnings

a) Wear ear protectors. Exposure to noise can cause hearing loss.

b) Use auxiliary handles, if supplied with the tool.

Loss of control can cause personal injury.

c) Hold power tool by insulated gripping surfaces,

when performing an operation where the cutting accessory may contact hidden wiring or its own

cord. Cutting accessory contacting a "live" wire may make exposed metal parts of the power tool "live" and could give the operator an electric shock.

5.3 Additional safety instructions

5.3.1 Personal safety

a) Always hold the power tool securely with both

hands on the grips provided. Keep the grips dry, clean and free from oil and grease.

b) Breathing protection must be worn if the power

tool is used without a dust removal system for work that creates dust.

c) Improve the blood circulation in your fingers by

relaxing your hands and exercising your fingers during breaks between working.

d) Avoid touching rotating parts. Switch the power

tool on only after bringing it into position at the

workpiece. Touching rotating parts, especially rotating insert tools, may lead to injury.

e) Always lead the supply cord and extension cord

away from the power tool to the rear while work-

ing. This helps to avoid tripping over the cord while working.

f) Children must be instructed not to play with the

power tool.

g) The power tool is not intended for use by children,

by debilitated persons or those who have received no instruction or training.

5.3.2 Power tool use and care

a) Secure the workpiece. Use clamps or a vice to

secure the workpiece. The workpiece is thus held more securely than by hand and both hands remain free to operate the power tool.

b) Check that the insert tools used are compatible

with the chuck system and that they are secured in the chuck correctly.

c) Always work from a secure, safe stance.

5.3.3 Electrical safety

a) Before beginning work, check the working area

(e.g. using a metal detector) to ensure that no concealed electric cables or gas and water pipes

are present. External metal parts of the power tool may become live, for example, when an electric cable is damaged accidentally. This presents a serious risk of electric shock.

b) Check the power tool’s supply cord at regular

intervals and have it replaced by a qualified specialist if found to be damaged. If the power tool’s supply cord is damaged it must be replaced with a specially-prepared supply cord available from

Hilti Customer Service. Check extension cords at regular intervals and replace them if found to be damaged. Do not touch the supply cord or extension cord if it is damaged while working.

Disconnect the supply cord plug from the power

outlet. Damaged supply cords or extension cords present a risk of electric shock.

c) Dirty or dusty power tools which have been used

frequently for work on conductive materials should be checked at regular intervals at a Hilti

Service Center. Under unfavorable circumstances, dampness or dust adhering to the surface of the power tool, especially dust from conductive materials, may present a risk of electric shock.

d) When working outdoors with an electric tool

check to ensure that the tool is connected to the electric supply by way of a ground fault circuit interrupter (RCD) with a rating of max. 30 mA

(tripping current). Use of a ground fault circuit interrupter reduces the risk of electric shock.

e) Use of a ground fault circuit interrupter (RCD

residual current device) with a maximum tripping current of 30 mA is recommended.

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5.3.4 Work area safety

a) Ensure that the workplace is well lit. b) Ensure that the workplace is well ventilated. Exposure to dust at a poorly ventilated workplace may result in damage to the health.

c) If the work involves breaking right through, take

the appropriate safety measures at the opposite

side. Parts breaking away could fall out and / or fall down and injure other persons.

d) Dust from material such as paint containing lead, some wood species, minerals and metal may be harmful. Contact with or inhalation of the dust may cause allergic reactions and/or respiratory diseases to the operator or bystanders. Certain kinds of dust are classified as carcinogenic such as oak and beech dust especially in conjunction with additives for wood conditioning (chromate, wood preservative). Material containing asbestos must only be treated by specialists. Where the use of a dust extraction device is

possible it shall be used. To achieve a high level of dust collection, use a suitable vacuum cleaner of the type recommended by Hilti for wood dust and/or mineral dust together with this tool. Ensure that the workplace is well ventilated. The use of a dust mask of filter class P2 is recommended. Follow national requirements for the materials you want to work with.

5.3.5 Personal protective equipment

The user and any other persons in the vicinity must wear suitable eye protection, a hard hat, ear protection, protective gloves and breathing protection while the tool is in use.

6 Before use

6.1 Fitting and adjusting the side handle 2

CAUTION

Remove the depth gauge from the side handle in order to avoid injury.

1. Disconnect the supply cord plug from the power outlet.

2. Release the side handle clamping band by turning the handle counterclockwise.

3. Slide the side handle clamping band over the chuck and onto the cylindrical section at the front end of the power tool.

4. Pivot the side handle into the desired position.

5. Secure the side handle by turning the grip clockwise.

6.2 Unlocking the power tool

See section “Operation”

6.3 Use of extension cords and generators or transformers

Please refer to section 2 “Description”.

7 Operation

CAUTION

In accordance with the applications for which it is designed, the power tool produces a high torque. Always

use the side handle and hold the power tool with both

hands. The user must be prepared for sudden sticking and stalling of the insert tool.

CAUTION

Use clamps or a vice to hold the workpiece securely.

CAUTION

The collar at the front end of the gearing section is not to be used as a gripping surface.

CAUTION

Check the insert tool for damage or uneven wear each time before use.

7.1 Preparing for use

CAUTION

Wear protective gloves when changing insert tools as the insert tools get hot during use.

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7.1.1 Adjusting the depth gauge 3

1. Release the side handle clamping band by turning the handle counterclockwise.

2. Pivot the side handle into the desired position.

3. Attach the clamp with the depth gauge to the clamping band at the desired position.

4. Release the screw at the depth gauge.

5. Adjust the depth gauge to the desired drilling depth.

6. Tighten the screw at the depth gauge firmly.

7. Tighten the side handle securely by turning the grip section. This also clamps the depth gauge in position.

7.1.2 Fitting the insert tool 4

1. Disconnect the supply cord plug from the power outlet.

2. Check that the connection end of the insert tool is clean and lightly greased. Clean it and grease it if necessary.

3. Check that the sealing lip of the dust shield is clean and in good condition. Clean the dust shield if necessary or have it replaced if the sealing lip is damaged.

4. Push the insert tool into the chuck and rotate it while applying slight pressure until it engages in the guide grooves.

5. Push the insert tool further into the chuck until it is heard to engage.

6. Check that the insert tool has engaged correctly by pulling it.

7.1.3 Removing the insert tool 5

1. Disconnect the supply cord plug from the power outlet.

2. Open the chuck by pulling back the insert tool locking sleeve.

3. Pull the drill bit out of the chuck.

7.1.4 Removing the chuck 6

CAUTION

Remove the depth gauge from the side handle and the insert tool from the chuck in order to avoid injury.

NOTE

Set the selector switch to the “Chiseling” position before removing the chuck.

1. Disconnect the supply cord plug from the power outlet.

2. Pull the chuck sleeve forward and hold it securely.

3. Remove the chuck by pulling it away from the power tool.

7.1.5 Fitting the chuck 7

CAUTION

Remove the depth gauge from the side handle and the insert tool from the chuck in order to avoid injury.

NOTE

Set the selector switch to the “Chiseling” position before removing the chuck.

1. Disconnect the supply cord plug from the power outlet.

2. Grip the chuck sleeve, pull it forward and hold it securely in this position.

3. Slide the chuck onto the guide tube from the front and then release the sleeve.

4. Rotate the chuck until it is heard to engage.

7.2 Operation

CAUTION

Working on the material may cause it to splinter. Wear

eye protection and protective gloves. Wear breathing

protection if no dust removal system is used. Splintering material presents a risk of injury to the eyes and body.

CAUTION

The work generates noise. Wear ear protectors. Exposure to noise can cause hearing loss.

CAUTION

Improve the blood circulation in your fingers by relaxing your hands and exercising your fingers during breaks between working.

7.2.1 TPS theft protection system (optional)

NOTE

The power tool may be equipped with the optional theft protection system. If the power tool is equipped with this feature, it can be unlocked and made ready for operation only through use of the corresponding TPS key.

7.2.1.1 Unlocking the power tool 8

1. Plug the supply cord into the power outlet. The yellow theft protection indicator LED blinks. The power tool is now ready to receive the signal from the TPS key.

2. Hold the TPS key or the TPS watch strap buckle against the lock symbol. The power tool is unlocked as soon as the yellow theft protection indicator LED no longer lights.

NOTE If, for example, the electric supply is briefly interrupted due to a power failure or disconnected when moving to a different workplace, the power tool remains ready for operation for approx. 20 minutes. In the event of a longer interruption, the

TPS key must be used again to unlock the power tool.

7.2.1.2 Activation of the theft protection system for the power tool

NOTE

Further detailed information on activation and use of the theft protection system can be found in the operating instructions for the theft protection system.

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7.2.2 Drilling without hammering (A) 9

1. Turn the function selector switch until it engages in the “Drilling without hammering” position. Do not operate the function selector switch while the motor is running.

2. Bring the side handle into the desired position and check that it is fitted correctly and secured.

3. Plug the supply cord into the power outlet.

4. Position the power tool and drill bit at the point where the hole is to be drilled.

5. Press the control switch slowly (drill at a low speed until the drill bit centers itself in the hole).

6. Press the control switch fully to continue drilling with full power.

7. Do not apply excessive pressure. This will not increase the power tool’s drilling performance. Lower pressure extends the life of the insert tool.

7.2.3 Hammer drilling (B) 9

NOTE

Working at low temperatures: The hammering mechanism works only when the power tool has reached a minimum operating temperature. Bring the tip of the drill bit or chisel into contact with the workpiece and allow the power tool to run under no load until it reaches the minimum operating temperature. If necessary, repeat this procedure until the hammering mechanism begins to operate.

1. Turn the function selector switch until it engages in the “Hammer drilling” position. Do not operate the function selector switch while the motor is running.

2. Bring the side handle into the desired position and check that it is fitted correctly and secured.

3. Plug the supply cord into the power outlet.

4. Position the power tool and drill bit at the point where the hole is to be drilled.

5. Press the control switch slowly (drill at a low speed until the drill bit centers itself in the hole).

6. Press the control switch fully to continue drilling with full power.

7. Do not apply excessive pressure. This will not increase the power tool’s hammering performance.

Lower pressure extends the life of the insert tool.

8. Reduce drilling speed shortly before breaking through in order to avoid damage to the surface at the rear side.

7.2.4 Chiseling

NOTE

The chisel can be adjusted to 12 different positions

(in 30° increments). This ensures that flat chisels and shaped chisels can always be set to the optimum working position.

7.2.4.1 Adjusting the chisel (C) 9

CAUTION

Do not operate the power tool when the selector switch is set to “Chisel adjustment”.

1. Turn the function selector switch until it engages in the “Chisel adjustment” position. Do not operate the function selector switch while the motor is running.

2. Bring the side handle into the desired position and check that it is fitted correctly and secured.

3. Rotate the chisel to the desired position.

7.2.4.2 Locking the chisel (D) 9

Turn the function selector switch until it engages in the

“Chiseling” position. Do not operate the function selector switch while the motor is running.

7.2.4.3 Chiseling(D) 9

1. Plug the supply cord into the power outlet.

2. Position the tip of the chisel at the point where chiseling is to begin.

3. Press the control switch fully.

8 Care and maintenance

CAUTION

Disconnect the mains plug from the power outlet.

8.1 Care of insert tools

Clean off dirt and dust deposits adhering to the insert tools and protect them from corrosion by wiping the insert tools from time to time with an oil-soaked rag.

8.2 Care of the power tool

CAUTION

Keep the power tool, especially its grip surfaces, clean and free from oil and grease. Do not use cleaning agents which contain silicone.

The outer casing of the power tool is made from impactresistant plastic. Sections of the grip are made from a synthetic rubber material.

Never operate the power tool when the ventilation slots are blocked. Clean the ventilation slots carefully using a dry brush. Do not permit foreign objects to enter the interior of the power tool. Clean the outside of the power tool at regular intervals with a slightly damp cloth. Do not use a spray, steam pressure cleaning equipment or running water for cleaning. This may negatively affect the electrical safety of the power tool.

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8.3 Service indicator

NOTE

The power tool is equipped with a service indicator.

Indicator Constant red light

8.4 Maintenance

Blinking red light

WARNING

Repairs to the electrical section of the power tool may be carried out only by trained electrical specialists.

Check all external parts of the power tool for damage at regular intervals and check that all controls operate faultlessly. Do not operate the power tool if parts are

End of service interval - servicing is due.

After the lamp lights for the first time, the power tool may continue to be used for several hours before the automatic cut-out is activated. To ensure that the power tool is always ready for use, it should be returned to Hilti for servicing in good time.

See section “Troubleshooting”.

damaged or when the controls do not function faultlessly.

If necessary, the power tool should be repaired by Hilti

Service.

8.5 Checking the power tool after care and maintenance

After carrying out care and maintenance work on the power tool, check that all protective and safety devices are fitted and that they function faultlessly.

en

9 Troubleshooting

Fault

The power tool doesn’t start.

No hammering action.

The power tool doesn’t start and the LED blinks red.

The power tool doesn’t start and the LED lights red.

The power tool doesn’t start and the indicator lamp blinks yellow.

The power tool doesn’t achieve full power.

Possible cause Remedy

Interruption in the electric supply.

The supply cord or plug is defective.

Generator with sleep mode.

Other electrical fault.

Plug in another electric appliance and check whether it works.

Have it checked by a trained electrical specialist and replaced if necessary.

Apply a load to the generator by connecting another appliance (e.g. a lamp). Subsequently switch the power tool off and on again.

Have it checked by a trained electrical specialist.

Switch the power tool off and on again.

The electronic restart interlock is activated after an interruption in the electric supply.

The power tool is too cold.

Allow the power tool to warm up to the minimum operating temperature.

See section: 7.2.3 Hammer drilling

(B) 9

A fault has occurred in the power tool. If necessary, the power tool should be repaired by Hilti Service.

The carbon brushes are worn.

The power tool has not been unlocked (power tools with optional theft protection system).

The extension cord is too long or its gauge is inadequate.

The voltage provided by the electric supply is too low.

Have it checked by a trained electrical specialist and replaced if necessary.

Use the TPS key to unlock the power tool.

Use an extension cord of an approved length and / or of adequate gauge.

Connect the power tool to a different power source.

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en

Fault

The drill bit doesn’t rotate.

The drill bit / chisel can’t be released from the chuck.

Possible cause Remedy

The function selector switch is not engaged or is in the “Chiseling” or

“Chisel adjustment” position.

When the motor has stopped, move the function control switch to the

“Drilling without hammering” or

“Hammer drilling” position.

The chuck is not pulled back fully.

Pull the chuck back as far as it will go and remove the insert tool.

The side handle is not fitted correctly.

Release the side handle and refit it correctly so that the clamping band and side handle engage in the groove.

10 Disposal

Most of the materials from which Hilti power tools or appliances are manufactured can be recycled. The materials must be correctly separated before they can be recycled. In many countries, Hilti has already made arrangements for taking back your old power tools or appliances for recycling. Please ask your Hilti customer service department or

Hilti representative for further information.

For EC countries only

Disposal of electric tools together with household waste is not permissible.

In observance of the European Directive on waste electrical and electronic equipment and its implementation in accordance with national law, electrical appliances that have reached the end of their life must be collected separately and returned to an environmentally compatible recycling facility.

11 Manufacturer’s warranty - tools

Hilti warrants that the tool supplied is free of defects in material and workmanship. This warranty is valid so long as the tool is operated and handled correctly, cleaned and serviced properly and in accordance with the Hilti

Operating Instructions, and the technical system is maintained. This means that only original Hilti consumables, components and spare parts may be used in the tool.

This warranty provides the free-of-charge repair or replacement of defective parts only over the entire lifespan of the tool. Parts requiring repair or replacement as a result of normal wear and tear are not covered by this warranty.

Additional claims are excluded, unless stringent national rules prohibit such exclusion. In particular, Hilti is not obligated for direct, indirect, incidental or consequential damages, losses or expenses in connection with, or by reason of, the use of, or inability to use the tool for any purpose. Implied warranties of merchantability or fitness for a particular purpose are specifically excluded.

For repair or replacement, send the tool or related parts immediately upon discovery of the defect to the address of the local Hilti marketing organization provided.

This constitutes Hilti’s entire obligation with regard to warranty and supersedes all prior or contemporaneous comments and oral or written agreements concerning warranties.

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12 EC declaration of conformity (original)

Designation:

Type:

Year of design:

Combihammer

TE 40 / TE 40‑AVR

2006

We declare, on our sole responsibility, that this product complies with the following directives and standards:

2006/42/EC, 2004/108/EC, 2011/65/EU, EN 60745‑1,

EN 60745‑2‑6, EN ISO 12100.

Technical documentation filed at:

Hilti Entwicklungsgesellschaft mbH

Zulassung Elektrowerkzeuge

Hiltistrasse 6

86916 Kaufering

Deutschland

Hilti Corporation, Feldkircherstrasse 100,

FL‑9494 Schaan

Paolo Luccini

Head of BA Quality and Process Management

Business Area Electric Tools & Accessories

01/2012

Jan Doongaji

Executive Vice President

Business Unit Power

Tools & Accessories

01/2012 en

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Hilti Corporation

LI-9494 Schaan

Tel.: +423 / 234 21 11

Fax:+423 / 234 29 65 www.hilti.com

Hilti = registered trademark of Hilti Corp., Schaan

W 3161 | 0513 | 00-Pos. 1 | 1

Printed in Germany © 2013

Right of technical and programme changes reserved S. E. & O

.

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274306 / A2

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