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RD800 series Service Manual 1 Safety information and use notice points In order to ensure the safety of your personal and equipment, before using the inverter, please read this chapter of contents conscientiously. 1.1 Safety precautions There are four kinds of safe relevant warnings in this service manual, they are as follows: notice note ! warning ! danger ! danger This symbol explains items that need to be paid attention to when being operated This symbol is briefed on some useful information. This symbol briefs on: If does not operate on request, may make the body injured or the equipment damaged. This symbol briefs on: If does not operate on request, may cause death, severely injured or serious property loss. (1) Forbid to connect U, V, W output end to AC power supply, otherwise cause the complete damage of the inverter. (2) Don't make P- and P + short-circuited, otherwise cause the inverter to be damaged. (3) The inverter is forbidden to install on the flammables, otherwise have danger of fire. (4) Don't install it in the environment with explosive gas, otherwise have danger of causing explosion. (5) After connecting main loop, should carry on insulating treatment to bare wiring end, otherwise have danger of getting an electric shock. (6) If being connected to the power supply, don't operate the inverter with moist hands, otherwise have danger of getting an electric shock. (7) The ground terminal of the inverter must be grounded well. (8) Inverter being connected to power supply, please don't open cover and carry on wiring, can connect the wire or check only after closing power for 10 minutes. (9) Only qualified personnel may carry on wiring and forbid leaving over any conductive thing in machine, otherwise have danger of getting an electric shock or causing damage of the inverter. (10) Inverter stored for over 2 years, should be stepped up gradually with voltage regulator first while having the electricity, otherwise have danger of getting electric shock and explosion. 1 RD800 series (1) Service Manual It is prohibited that connect AC220V signal to control ends except TA, TB, TC, otherwise have danger of damaging property. (2) notice If the inverter is damaged or without all parts, please don't install and operate it, otherwise have danger of fire or cause personnel to be injured. (3) When installing, should choose a place where can endure the inverter, otherwise have danger of injuring personnel or damaging property while falling down. 1.2 Use range (1) This inverter is only suitable for three phases AC asynchronous motor in general industrial field. (2) While applying inverter to such equipments that relate much to the life, great property, safety devices etc., must handle cautiously, and consult with producer, please. (3) This inverter belongs to the control device of general industrial motor, if used in dangerous equipment, must consider the security safeguard procedures when the inverter breaks down. 1.3 Use notice points (1) RD800 series inverter is voltage-type inverter, so temperature, noise and vibration slightly increasing compared to power source running when using, belongs to normal phenomenon. (2) If need to run for a long time with constant torque of low-speed, must select motor of frequency conversion for use. Use general asynchronous AC motor when running at a low speed, should control temperature of the motor or carry on heat dissipation measure forcedly, so as not to burn the generator. (3) Such mechanical device needing lubricating as the gearbox and gear wheel, etc., after running at a low speed for a long time, may be damaged as lubrication result become poor, please take necessary measure in advance. (4) When the motor running with frequency above specified, besides considering the vibration, noise increase of the motor, must also confirm speed range of the motor bearing and the mechanical device. (5) For hoist and great inertia load, etc., the inverter would shut off frequently due to over-current or over-voltage failure, in order to guarantee normal work, should 2 RD800 series Service Manual consider choosing proper brake package. (6) Should switch on/off the inverter through terminal or other normal order channels. It is prohibited that switch on/off the inverter frequently by using strong electric switch such as magnetic control conductor, otherwise will cause the equipment to be damaged. (7) If need to install such switch as the magnetic control conductor, etc. between inverter output and the motor, please guarantee the inverter is switched on/off without output, otherwise may damage the inverter. (8) The inverter may meet with mechanical resonance of the load within certain range of frequency output, can set up jumping frequency to evade. (9) Before using, should confirm the voltage of the power is within the working voltage range allowed, otherwise should vary voltage or order special inverter. (10) In the condition of altitude above 1000 meters, should use the inverter in lower volume, reduce output current by 10% of specified current after each 1500 meters height increasing. (11) Should make insulation check to the motor before using it for the first time or after a long time placement. Please inspect with 500V voltage-type megohm meter according to method shown as graph1-1 and insulation resistance should not be smaller than 5 MΩ, otherwise inverter may be damaged. (12) To forbid assembling capacitor for improving power factor or lightningproof voltage-sensible resistance etc., otherwise will cause malfunction trip of the inverter or damage of the parts, shown as graph 1-2. U VW RD800 After wiring, short-circuit U, V, W to measure insulation resistance. motor U RD800 V M W Grounding part Megohm meter Fig.1-1 motor insulation measure Fig.1-2 capacitor at output side forbidden 3 RD800 series 1.4 Service Manual Scrap notice points When disposing scrap inverter and its parts, please note: (1) The unit: please discard as industrial useless. (2) Electrolytic capacitor: when burning the inverter electrolytic capacitor in it may explode. (3) Plastic: when plastic, rubber parts etc. in the inverter are burning, they may bring bad, poisonous gas, so please be ready to safeguards. 4 RD800 series Service Manual 2 Type and specification of the inverter 2.1 Incoming inverter inspect (1) Check if there is damage during transportation and inverter itself has damage or fall-off parts. (2) Check if parts presented in packing list are all ready. (3) Please confirm rated data of the inverter is in line with your order requirement. Our product is guaranteed by strict quality system during manufacturing, packing, transportation etc., please contact our company or local agent rapidly if some careless omission or mistake arise, we’ll deal with it as soon as possible. 2.2 Type explanation RD800– 4 T 0015 G / B Inverter serial no code 220V 2 380V 4 Inverter type code G P Volt. grade code General Special Motor power (KW) code Input volt. Code 3 phase Single phase T S 0002 0.2 0004 0.4 0007 0.75 0015 Fig. 2-1 note 2.3 Fitting part B built-in brake unit C built-in brake unit &brake resistance E remote-control keypad 1.5 type description If the inverter hasn’t relevant content or can be defaulted, code after “/” will be ignored. Nameplate explanation Nameplate presented as figure 2-2 with type and rating data at the bottom of inverter right side. Series No. Type Rated input volt. and frequency Output apparent power Serial No. Manufacturer Fig.2-2 Nameplate 5 RD800 series 2.4 Service Manual Series type explanation Table 2-1 series type explanation 2.5 Inverter type Rated power (KVA) Rated output current(A) Adapted motor (KW) RD800-2S0002 0.6 1.6 0.2 RD800-2S0004 1.1 3 0.4 RD800-2S0007 1.8 4.7 0.75 RD800-2S0015 2.8 7.5 1.5 RD800-4T0007 1.5 2.3 0.75 RD800-4T0015 2.4 3.7 1.5 Appearance and parts name explanation LED top cover keypad analog potentiometer terminal cover take this part off to connect brake resistance(options) control cable inlet vent power input and inverter output terminal Fig. 2-3 Parts name sketch for RD800 2.6 Outer size and gross weight 6 RD800 series Fig.2-4 Table 2-2 Inverter type Service Manual Outline Image RD800-2S0002~RD800-4T0015 mounting size W (mm) H (mm) D (mm) D1 (mm) 85 141.5 112.5 126 Fixing Gross weight aperture (kg) (mm) RD800-2S0002 RD800-2S0004 RD800-2S0007 5 RD800-2S0015 RD800-4T0007 RD800-4T0015 2.7 Outer size of keypad and its fixing box (unit: mm) 7 1 RD800 series Service Manual Fig.2-5 outer size of keypad and outline of its fixing box 2.8 Product technic index and spec. item Item description Rating volt.,frequency Input Allowed work volt. range Voltage output Frequency 3 phase 380V, 50Hz/60Hz; single phase 220V, 50Hz/60Hz 3 phase voltage: 320V~460V; single phase voltage: 200V~260V 400V grade: 0~380V; 200V grade: 0~220V 0Hz-400Hz Over loading capacity 150% of rating current for1 minute,200% of rating current for 0.5 second; Control mode Optimum space voltage vector SVPWM constant volt. Frequency ratio V/F control Speed regulation range Start-up torque 1:100 100% of rating torque at low frequency Running speed stable state ≤±0.5% of rating synchronous speed precision Control performance Frequency precision Digital setting: max. frequency×±0.01%; analog setting: max.frequency×±0.2% Analog setting 0.1% of max. frequency Frequency resolution Digital setting 0.01Hz Exterior pulse 0.5% of max. frequency Torque boost Automatic torque boost,manual torque boost 0.1%~20.0% Set rating frequency randomly at range of 5~400Hz,can choose constant V/F curve (volt. frequency torque, degressive torque 1, degressive torque 2, degressive torque 3 in total characteristic) 4 kinds of curve 8 RD800 series Accelerating decelerating curve Service Manual 2 modes: straight line accelerating decelerating and S curve accelerating decelerating; 7 kinds of accelerating decelerating time (unit minute/second can be optioned), max. time 6000 minutes. Powerconsumption exterior brake resistance brake brake DC brake Optional start-up and stop,action frequency 0~15Hz,action volt. 0~15%, action time 0~20.0 s Jog Jog frequency range: 0.50Hz~50.00Hz; jog accelerating decelerating time 0.1~60.0s can be set Multisection speed running Realized by interior PLC or control terminal Interior PID controller Be convenient to make closed-loop system Automatic energy save running Optimize V/F curve automatically based on the load to realize power save running Automatic volt. regulation Can keep constant output volt. When power source voltage varies. (AVR) Automatic current limiting Running order specified channel Limit running current automatically to avoid frequent over-current which will cause trip Key pad specified, control terminal specified, serial port specified Running function keypad Running frequency specified channel Digital provision, analog provision, impulse provision, serial port provision, combined provision,can be switched at any time by kinds of method pulse output channel Impulse square wave signal output of 0~20KHz,can realize output of physical parameter such as setting frequency, output frequency etc. Analog output channel 1 channel of analog signal output,AO channel can be 4~20mA or 0~10V; through it the inverter can realize output of physical parameter such as setting frequency, output frequency etc. LED display Can display setting frequency, output frequency, output voltage, output current etc. in total 14 kinds of parameter Lock the button Protection function Fitting parts ambient Use ambient altitude Ambient temperature Ambient humidity vibration Lock all or part of the buttons(analog potentiometer can’t be locked) Over-current protection, over-voltage protection, lack-voltage protection, over-heat protection, over-load protection, missing phase protection (in option)etc. brake subassembly, remote-control keypad, connecting cable for remote-control keypad etc. indoor,not bare to sunlight,no dust, no corrosive gas, no flammable gas, no oil fog, no vapor, no water drop or salt etc. Lower than 1000m -10ºC~+40ºC(under ambient temperature 40ºC ~50ºC, please reduce the volume or strengthen heat sink) Smaller than 95%RH, no condensation water Smaller than 5.9m/s²(0.6g) 9 RD800 series Storage temperature Configuration Defending grade Cooling mode Mounting mode Service Manual -40ºC~+70ºC IP20 By fan with automatic temperature control Wall hanging To exert excellent performance of this inverter, please choose correct type and check note ! warning relevant content according to this chapter before wiring for use. Must choose correct type, otherwise may cause abnormal running of the motor or damage 3 3.1 Installation and wiring Installation ambient 3.1.1 Demand for installation ambient (1) Installed in drafty indoor place,ambient temperature within -10ºC~40ºC,need external compulsory heat sink or reduce the volume if temperature exceeds 40ºC. (2) Avoid installing in place with direct sunlight, much dust, floating fibre and metal powder. (3) Forbid to install in place with corrosive, explosible gas. (4) Humidity should be smaller than 95%RH,without condensation water. (5) Installed in place of plane fixing vibration smaller than 5.9m/s²(0.6g). (6) Keep away from electromagnetic disturbance source and other electronic 10 RD800 series Service Manual apparatus sensible to electromagnetic disturbance. 3.1.2 Installation direction and space (1) Normally the inverter should be mounted vertically, horizontal mounting will seriously affect heat dissipation and the inverter must be used in lower volume. (2) Demand for minimum mounting space and distance,please see Fig.3-1. (3) When install multiple inverters up and down, must apply leading divider between them, see fig. 3-2. Fan exhaust 100 mm or more inverter 50mm 50mm mm or more mm or more Leading divider inverter 100mm or more Fig. 3-1 mounting space Fig. 3-2 mounting of multiple inverters 3.2 Parts disassembly and installation 3.2.1 Key board disassembly and installation (1) disassembly Let the forefinger press finger inlet on the keypad,depress fixing flexible plate on the top lightly, draw it outward, then you can disassemble the keypad. 11 RD800 series Service Manual (2) assembly First place the fixing hook at the bottom of keypad onto mounting claw on keypad mounting hole, let forefinger press fixing flexible plate on top of keypad and then push it inside, release it in proper location(after a crisp sound). 3.2.2 Plastic cover disassembly Put the finger into handle hole on the bottom of cover, lift it, then you can disassemble the cover. 3.3 wiring notice points notice (1)Assure power cuf off completely for above 10 minutes before wiring, otherwise have danger of getting electric shock. (2)Forbid connecting power wire to output U, V, W of the inverter. (3)There is current leakage in the inverter and leak current of middle/high power inverter is bigger than 5mA, for safety reason,inverter and motor must be earthed safely, commonly use 3.5mm² above copper wire as ground wire and ground resistance smaller than 10Ω. (4)Before shipment compression resistance test of the inverter is passed,so user should not conduct compression resistance test again. (5)Should not assemble electromagnetic contactor and absorbing capacitance or other absorbing device, see Fig.3-3. (6)To be convenient to over current protect of input side and power off maintenance inverter should be connected to power supply through relay. (7)Connecting wire for relay input and output loop(X1~X8, OC1~OC4, FWD, REV), should use above 0.75mm² glued wire or shielding wire,one shielding layer end hung in the air, the other connected to grounding end PE or E, connecting wire shorter than 20m. ! (1)Before wiring, assure power supply is cut off completely for 10 minutes and all LED indicator ligh extinguished. (2)Before internal wiring, confirm that DC volt. Between main loop end P+ and P- fall down to below DC36V. (3)Wiring can only be done by professional person trained and qualified. (4)Before electrification, check if voltage grade of the inverter is in line with that of power supply volt., otherwise will cause personnel injured and device damaged. danger 12 RD800 series Service Manual U Inverter V M W Fig.3-3 3.4 banned magnetic control conductor and absorbing capacitance between inverter and motor Main loop terminal wiring 3 phase breaker RD800 L1 U Power supply L2 V M W L3 PE Fig.3-4 main loop simple wiring 3.4.1 Connection between inverter and fitting parts (1) Must assemble disjunction device such as isolation switch etc. between powesource and the inverter to assure personal safety when repairing the inverter and needing compulsory power off. L1 (2) Power supply loop must have breaker or L2 13 L3 N RD800 series Service Manual fuse with over current protection function to avoid malfunction expanding caused by failure of after device. (3) AC input reactor If high-order harmonics between inverter and Power supply is biggish which can’t fulfil system requirement, or need to improve input side power factor, AC input reactor is needed. (4) Magnetic control conductor only be applied to power supply control and don’t apply magnetic control conductor to controlling on/off of the inverter. (5) Input side EMI filter Can use EMI filter to inhibit high-frequency conduction disturbance and emission disturbance from inverter power supply wire. (6) Output side EMI filter Can use EMI filter to inhibit emission disturbance noise and wire leakage current from output side. (7) AC output reactor Advise assembling AC outputreactor to avoid motor insulation damage, too large over current and inverter frequent protection when connecting wire from inverter to motor exceeds 50m.But voltage drop of AC output reactor must be considered. Improve input output voltage of the inverter or let the motor in lower volume to avoid burning off the motor. (8) Complete ground wire Inverter and motor must be earthed and grounding resistor smaller than 10Ω.Grounding wire should be shorter enough and wire diameter be bigger enough(not smaller than 3.5mm²): 3.4.2 Main loop terminal wiring For main loop input output terminal, see table 3-1. Table 3-1 main loop input output terminal description Adapted type Main loop terminal End name 14 Function description RD800 series Service Manual RD800-2S0002~ RD800-2S0015 L1 L2 E U V W RD800-4T0007 RD800-4T0015 L1 L2 L3 E U V W L1 L2 E U,V,W Zero wire live wire Grounding terminal 3 phase AC output end L1,L2,L3 E 3 phase AC intput end Grounding terminal U,V,W 3 phase AC output end 3.5 Basic running wiring diagram Adaptable type: RD800-2S0002~2S0015, RD800-4T0007~4T0015 Braking unit (external,fitting part, interface at the right side of inverter ) breaker power supply P+ L1 L2 L3 PB U V W E forward run/stop reverse run/stop multi-function 1 multi-function 2 multi-function 3 multi-function 4 multi-function 5 FWD REV RD800 GND X1 M DC amperometer AO 4-20mA current signal DO Cymometer X2 X3 X4 X5 15 COM OC Output 24V impulse signal open circuit collector output RD800 series Service Manual 3.6 Control loop collocation and wiring 3.6.1 Location&function of terminal and jump-wire: For location of terminal and switch on the CPU board, please see Fig.3-7. Function description of terminal provided for the user, please see Table 3-2,function and setup description of switch, please see Table 3-3 , terminal CN1 is for manufacturer’s use. Should carry on terminal wiring correctly and set switch on the CPU board before using the inverter,to use at least No.24 conducting wire as terminal connecting wire is recommended. 16 RD800 series Service Manual Fig. 3-7 switch on CPU board Table 3-2 function description of terminal provided for user symbol function Description Malfunction relay signal CON2 output CON3 Always-open connect pin of the relay closed when malfunction in inverter occurs External terminal input output control Use this port when external terminal control inverter running Table 3-3 function description of switch provided for user symbol function factory default JP1 Analog AO output 0~10V JP2 CCI input 0~10V 3.6.2 Explanation for control CPU board (1) control loop terminal CON3 arranged as follows: X1 485 485 +10 X2 VCI X3 CCI AO X4 GN X5 CO FW RE OC OC D (2) CN2 terminal function description as Table 3-4. Table 3-4 CPU board CN2 terminal function table item symbol o m m FWD name Forward run command Function description Spec. Forward reverse run command, see Input impedance: R=2KΩ F5.08 group double-wire and Max. input frequency: 200Hz X1~X5 Close FWD,REV 17 effective COM RD800 series REV Reverse run command Service Manual three-wire control function description Multi-function input termina Multi-function input 1 X5 can be pule input terminal Used for multi-function input terminal, for detailed see Chapter 6 Max. output Freq.: 50KHz Input voltage range: 12~15V Multi-function input 3 Section 6.6 terminal function parameter(F5 group)input end Multi-function input 4 function description. Multi-function input 2 Multi-function input 5 +10V power supply Provide +10V power supply. (negative pole: GND) Common end+12V 12V grounds power supply negative pole Max. output current: 50mA Internal isolating between COM and GND Analog value input Analog value output +10V power supply negative pole Reference ground of analog signal and +10V power supply Analog value input CCI voltage, current optioned by JP2 factory default is voltage. (reference ground: GND) Input voltage range: 0~10V (input impedance: 70KΩ) Input current range: 4~20mA (input impedance: 250Ω) Resolution: 1/1000 Analog value input VCI Accept analog voltage input Input voltage range: 0~10V (input impedance: 70KΩ) resolution: 1/1000 Analog value output Provide analog voltage/current output can express 6 kinds of parameter see F5.17 parameter Current output range: 4~20mA description output voltage/current voltage output range: 0~10V optioned by JP1 factory default output voltage. (reference ground: GND) Multifunction output end Open circuit collector output terminal H-speed impulse output terminal Used for multi-function switch output terminal, for detailed see Chapter 6 Section 6.6 terminal function parameter (F5 group) output end function description. (common end: OCG) Used for multi-function impulse signal output terminal, for detailed see Chapter 6 Section 6.6 terminal function parameter(F5 group) output end function description. (common end: COM) 18 Work voltage range:0~220V Max. output current:500mA For use method please see description of parameter F5.10 Output impulse voltage: 12V Output frequency range: depending on parameter F5.24, max.20KHz RD800 series Service Manual (4) RS485 terminal function description as table 3-5 Table 3-5 item CPU board RS485 terminal function table symbol name Function description 485A 485 communication interface 485 difference signal positive end communication 485B spec 485 difference signal negative end For standard 485 communication interface please use twisted-pair or STP (5) control terminal CON2,arranged as follows: T T T (6) CON2 terminal function description as Table 3-6. Table 3-6 Item symbol TA Relay output terminal TB TC name CPU board CON2 terminal function Function description Spec Normal: TB-TC closed, TA-TC open malfunction: TB-TC open, Inverter TA-TC closed (malfunction relay malfunction input is programmable, output relay programmable options is the same as OC1-OC4) TB-TC: always-closed, TA-TC: always-open Contact capacity: AC250V/2A (COSΦ=1) AC250V/1A (COSΦ=0.4) DC30V/1A 3.6.3 Analog input output terminal wiring (1) VCI terminal accepts analog voltage signal input,wiring as follow: +10V + 0~+10V ― Shielded wire close end grounded VCI RD800 GND PE Fig.3-8 VCI terminal wiring diagram (2) CCI terminal accepts analog signal input, input voltage(0~10V) or input current(4~20mA),wiring mode as follows: +10V + 0~+10V + ― ― wire close end grounded Shielded 19 CCI RD800 GND PE RD800 series Service Manual Fig.3-9 CCI terminal wiring diagram (4) wiring of analog output terminals AO Analog output terminals AO connected to analog meter and kinds of physical data can be indicated, terminal wiring mode as Fig.3-10. Analog meter AO RD800 GND Fig.3-10 analog output terminal wiring note (1) When inputing anglog signal,can connect filter capacitor or common module inductance between VCI and GND or between CCI and GND . (2) Analog input, output signal is easy to be disturbed,so must use shielded cable when wiring and well grounded, wiring length should be as short as possible. 3.6.4 Communication terminal wiring RD800 inverter provides 485 serial communication interface for the user. Following wiring methods make single-main single-sub control system or single-main multi-sub control system possible. Using upper machine(PC or PLC controller)software can realize real time supervision to inverter in the industrial control system so that realize complicated run control such as long-distance control, high automatization etc; you can also take one inverter as mainframe and the others as submachine to form cascade or synchronous control network. (1) When inverter 485 interface connected to other devices with 485 interface, you can connect wire as below figure. (485A) (485A) RD800 485 (E)PE (485B) 20 (485B) Device with 485 interface RD800 series Service Manual Fig.3-11 communication terminal wiring (2) To connect remote control keypad, you can connect plug of remote control keypad to RS485 directly. No need to set any parameter,inverter local keypad and remote control keypad can work at one time. (3) Connection between inverter RS485 interface and upper machine(with RS232 interface): RS232/RS485 converter Shielded cable terminal name signal Pin no. power supply +5V PE shell sending TXD RXD 2 receiving RXD TXD 3 grounding GND GND 5 DTR 4 DSR 6 terminal name name Negative end B B Positive end A A Fig. 3-12 terminal RI 9 CD 1 RTS 7 CTS 8 Negative end Positive end RS485 communication wiring (4)Multiple inverters can be connected together per RS485 and 31pcs inverter can be connected together at most. Communication system is more prone to disturbance as connected inverters increasing, following wiring is recommended: RD800 RD800 CPU board CPU board Mainframe Submachine 485A 485B Fig. 3-13 PE 485A 485B RD800 PE … CPU board Submachine … 485A 485B PE recommended wiring for multiple inverters communication (all inverters and motors well earthed) Normal communication still not available if using above wiring, can try to take following measure: 21 RD800 series Service Manual 1> Provide separate power supply for PLC (or upper machine) or isolate its power supply. 2> Apply magnetic circle on the communication wire. 3> Reduce inverter carrier wave frequency properly. note 3.7 (1) When form the network only by inverters, you must set local address parameter F2.15 of the mainframe RD800 to 0. (2) For programming of RS485 interface,please refer to appendix communication protocol. Installation guide for anti-jamming Main circuit of the inverter is composed of high-power semiconductor switch gear, so some electromagnetic noise will arise during work,to reduce or stop disturbance to environment,show you assembling method of inverter disturbance suppressing from many aspects such as disturbance suppressing, spot wiring, system grounding, leak current, usage of power supply filter etc. in this section to be referred to during spot assembling. 3.7.1 Restraining to noise disturbance Disturbance brought by the working inverter may affect nearby electronic device, effect degree relates to surrounding electromagnetic environment of the inverter and anti-disturbance capacity of this device. (1) type of disturbance noise According to work principle of the inverter, there are mainly 3 kinds of noise disturbance source: 1> circuit conduction disturbance; 2> space emission disturbance; 3> electromagnetic induction disturbance; disturbance conduction disturbance Leak current Power supply wire grounding loop high-order harmonic disturbance current disturbance Road① space emission disturbance electromagnetic induction disturbance Input wire Inverter power Output wire induction parts induction induction Road Road Road② Emission disturbance of Inverter main loop switch And switching power Emission Emission disturbance 22 from power supply disturbance from motor wire U, V, W wire R, S, T Road⑧ RD800 series Fig.3-14 Service Manual type of noise disturbance (2) noise spread road ⑧ TV ② Power supply ② ⑤ ⑥ inverter ③ ⑦ sensor ⑤ motor ① 23 Wireless set meter RD800 series Service Manual Fig.3-15 noise disturbance spread road sketch (3) basic countermeasure for suppressing disturbance Table 3-7 disturbance suppressing countermeasure table Noise spread road Countermeasure of weakening effect When grounding wire of peripheral device and wiring of the inverter compose closed-loop, inverter ① grounding wire leakage current would make the device do wrong action. Can reduce wrong action if the device is not earthed here. High-order harmonic from the inverter would make voltage and current transmit through power supply wire when peripheral device and the inverter electrified by same power supply, would disturb other devices in this same power supply system,can take following suppressing measure: assemble ② electromagnetic noise filter at inverter input end;isolate other devices by isolation transformer; connect power supply for peripheral device with remote power source; install ferrite filter magnetic circle for L1, L2, L3 three-phase conducting wire of the inverter to suppress conduction of high-frequency harmonic current. Keep device and signal wire prone to disturbance from the inverter. Should use shielded signal wire, shielding layer single end earthed and try best to keep away from the inverter and its input, output wire. If signal wire must intersect strong power cable, must keep them in real intersection and avoid parallel. Install high-frequency noise filter(ferrite common module choke, folksay magnetic circle) ③④⑤ separately at input, output root,which can effectively suppress emission disturbance from dynamic wire. Should place motor cable shield of biggish thickness, for instance set it in tube with biggish thickness (above 2mm) or bury it in cement slot. Dynamic wire set into metal tube and use shielding wire to be grounded (use 4-core motor cable, one side is earthed through the inverter, the other side connected to motor shell). 24 RD800 series Service Manual To prevent parallel or bundled power and weak conducting wire;should keep away from inverter ⑥⑦⑧ mounted device to the best and its wiring should keep away from power wire of the inverter such as L1, L2, L3, U, V, W etc.. Should pay attention to relative mounting place between device with strong electric field or strong magnetic field and the inverter, should keep distance and vertical intersection. 3.7.2 Local wiring and earthing (2) Avoid parallel cable from inverter to motor (U, V, W terminal education wire) and power supply wire (L1, L2, L3 terminal input wire). Should keep distance of 30cm above. (2) Try your best to place motor table from U, V, W Power supply wire or terminals in metal tube or metal wiring slot. motor cable (3) Should use shielded cable as common control signal cable,shielding layer Control signal cable close-to–inverter side earthed after connected with Fig.3-16 system wiring demand PE terminal of inverter. (4) Cable educed from inverter PE terminal must be connected directly to earth-plate and can’t be connected to ground through grounding wire of other devices. (5) Powerful cable(L1, L2, L3, U, V, W)should not parallel control signal cable closely, say nothing of being bundled together, must keep distance of 20~60cm above (related to size of powerful current). Should cross each other vertically if intersection, as Fig.3-16. (6) Powerful grounding wire must be connected to earth separately from weak grounding cable such as control signal and sensor cable etc. (7) Forbid to connect other electricity consumption device to inverter power supply input end(L1, L2, L3). 3.7.3 Relation of long-distance wiring and current leak and the countermeasure High-order harmonic will form between-line leak current through distributing capacitor and to-earth leak current when long-distance wiring between inverter and motor commence. Can adopt following method to suppress: (1) install ferrite magnetic circle or output reactor at inverter output side. ! End voltage of the motor will be reduced markedly when installing reactor of 5% above rated voltage dropn and make long-distance wiring to U, V, W. Fully loaded motor have the warning danger of burning itself,should work in lower volume or step up its input output voltage. (2) Reduce carrier wave frequency but motor noise would increase accordingly. 3.7.4 Installation demand for electromagnetic on-off electronic device Relay,magnetic control conductor and electromagnetic iron and so on, these 25 RD800 series Service Manual electromagnetic on-off electronic device would bring lots of noise during work, so you should pay full attention to when installing them beside the inverter or in the same control chamber with the inverter and must install surge absorbing device as shown in Fig. 3-17. diode + 220VDC _ Voltage-sensible resistor Inverter or other electric apparatus ~ 220VAC ~ RC-filter ~ 220VAC Fig.3-17 ~ installation demand for electromagnetic on-off device 26 RD800 series 4 4.1 Service Manual Run and operation explanation for inverter Run of inverter 4.1.1 Running order channels There are 3 kinds of order channel for controlling run action of the inverter such as run, stop, jog etc.: 0: keypad Control by key RUN , STOP , REV JOG on keypad(factory default). 1: control terminal Use control terminal FWD, REV, COM to make of double-line control,or use one terminal of X1~X5 and FWD or REV to make of three-line control. 2: serial port Control run and stop of the inverter through upper machine or other device which can communicate with the inverter. Choose order channel by setting function code F0.02;and also can choose by multi-function input terminal(F5.00~F5.07 choose function 29, 30, 31). notice Please make switching debugging in advance when switch the order channel to check if it can fulfil system requirement,otherwise have danger of damaging device and injuring personal. 4.1.2 Frequency-provision channel 27 RD800 series Service Manual Under RD800 common run mode there are 9 kinds of provision channel: 0: keypad analog potentiometer provision; ; 1: direct digital frequency provision; ; 2: terminal UP/DOWN provision(store after power-off or stop); ; 3: serial port provision; ; 4: analog value VCI provision; ; 5: analog value CCI provision; ; 6: reserved; ; 7: terminal pulse(PULSE) provision; ; 8: combination set; 9: terminal UP/DOWN provision(not store after power-off or stop) 4.1.3 Work state Work state of RD800 is classified as waiting state and running state: waiting state: If there is no running command after the inverter electrified or after stop command during running state, the inverter enters into waiting state. running state: the inverter enters into running state after receiving run command. 4.1.4 Run mode RD800 inverter have 6 kinds of run mode,following is in turn according to their priority: jog run→closed-loop run→PLC run→multisection speed run→traverse run→common run. Shown as Fig.4-1. electrification waiting state Any jog command? high priority Y Jog run N N Run command effective? Y Closed-loop effective? N Y PLC effective? N Y closed-loop invalidation end closed? closed-loop run Y Y multisection end effective? N PLC invalidation end closed? Y 28 N PLC run multisection run RD800 series Fig.4-1 Service Manual logic flow chart of RD800 inverter run state 0: jog run Upon receiving jog run command (for instance, press the REV key on keypad) JOG during waiting state, the inverter run at jog frequency (see function code F2.06~F2.08). 1: closed-loop run The inverter will come into closed-loop run mode when closed –loop run control effective parameter is set(F3.00=1). Namely carry on PID adjustment to specified value and feedback value(proportion integral differential calculation, see F3 group function code) and PID adjustor output is inverter output frequency. Can make closed-loop run mode ineffective and switch to lower level run mode by 29 RD800 series Service Manual multi-function terminal (function 20). 2: PLC run The inverter will enter into PLC run mode and run according to run mode preset(see F4 group function code description) through setting PLC function effective parameter(F4.00 last bit≠0). Can make PLC run mode ineffective and switch to lower level run mode by multi-function terminal (function 21). 3: multi-section speed run By nonzero combination of multi-function terminal(1, 2, 3, 4 function),choose multisection frequency 1~15(F2.30~F2.44) to run at multisection speed. 4: traverse run The inverter will enter into traverse run mode when traverse function effective parameter(F6.00=1)is set. Set relevant traverse run special parameter according to textile traverse craft to realize traverse run. 5: common run Common open loop run mode of general inverter. In above 6 kinds of run mode except “jog run” the inverter can run according to kinds of frequency setting method. In“PID run”“PLC run”“multisection run”“common run”mode the inverter can also carry on pendular frequency adjustment. 4.2 Operation and use of key board 4.2.1 Keypad layout Keypad is main unit for receiving command, displaying parameter. Outer dimension of EN-KB6 is as Fig.4-2: Failure alarm indicator light Forward run indicator light Reverse run indicator light Mode indicator light Current unit(A) Digital display (LED) Voltage unit(V) Frequency unit(Hz) Stop, reset key Analog potentiometer Run key Function, data key supervision key Rev/Jog key Program, exit key Data modification key Fig.4-2 keypad layout sketch(EN-KB5) 30 RD800 series Service Manual 4.2.2 Keypad function description There are 8 key-presses and one adjusting button for analog potentiometer on inverter Keypad and function definition of each key is as shown in table 4-1. Table 4-1 keypad function table key name ESC MENU Function description program/exit key SHIFT shift/supervision key ENTER DATA function/data key REV JOG Rev/Jog key RUN Run key STOP RESET Stop/reset key In common run status the inverter will be stopped according to set mode after pressing this key if run command channel is set as keypad stop effective mode. The inverter will be reset and resume normal stop status after pressing this key when the inverter is in malfunction status. Analog potentiometer Be used to set frequency; when F0.00=0 value set by analog potentiometer is frequency provision Increasing button To increase data or function code (to press it continuously can improve increasing speed) Decreasing button To decrease data or function code (to press it continuously can improve decreasing speed) Enter into or exit programming state Can choose modification digit of set data under editor state;can switch display status supervision parameter under other state. Enter into the next menu or data confirmation Under keypad mode, to press this key can set reverse run or Jog run according to the 2nd bit of parameter F0.03 Enter into reverse run under keypad mode 4.2.3 LED and indicator light 4 status indicator light: they are MOD(mode), ALM(alarm), FWD(forward run), REV(reverse run)from left to right on the LED, their respective indicating 31 RD800 series Service Manual meaning is as shown in table 4-2. Table 4-2 status indicator light description item Function description Digital display A,Hz,V MOD Status indicator light Display function ALM Display current run status parameter and set parameter unit for relevant current digital displayed physical parameter(for current is A, for voltage is V,for frequency is Hz) This indicator light is lit in nonsupervision status and extinguished if no key pressed for a minute, then come back to Alarm indicator light, indicate that the inverter is in over current or over voltage suppressing status or failure alarm status Forward run indicator light,indicate that the FWD inverter output forward phase order and the connected motor rotate in forward direction reverse run indicator light, indicate that the REV The inverter work in DC brake status if FWD, REV indicator light is lit at the same time inverter output reversephase order and the connected motor rotate in reverse direction 4.2.4 Key board display status RD800 keypad display status is classified as waiting status parameter display, function code parameter editing status display, malfunction alarm status display, run status parameter display in total 4 kinds of status. LED indicator light will all be lit after the inverter electrified, and digital display LED will display character“-EN-”,then enter into set frequency display. As shown in Fig.4-3 a. (1) waiting parameter display status The inverter is in waiting status and waiting status supervision parameter is displayed on keyboard, normally parameter F3.28 decide which status supervision parameter to be displayed. As shown in Fig.4-3 b,the unit is indicated by rightward unit indicator light. To press SHIFT key,it can display different waiting status supervision parameter circularly(display 15 kinds of supervision parameter of C group acquiescently,whether the last 7 kinds of supervision parameter are displayed is difined by function code F2.11,F2.12, for detail please see C group status supervision parameter in function parameter schedule graph of chapter 5). (2) run parameter display status The inverter enters into run status when receiving effective run command and normally parameter F3.28 decide which status supervision parameter to be displayed on the keypad. As shown in Fig.4-3 c,unit is displayed by rightward unit indicator light. SHIFT 32 RD800 series Service Manual To press key,can display run status supervision parameter circularly (defined by function code F2.11 and F2.12). During displaying, can press ENTER to DATA switch to initial supervision parameter decided by F3.28, otherwise will display the last displayed parameter all along. electrification, Fig.a display-EN- Fig.b waiting status, display waiting status parameter run status, display Fig.c run status parameter Fig.4-3 inverter electrification, waiting, run status display (3) Failure alarm display status The inverter enters into failure alarm display status upon detecting failure signal and display failure code sparklingly over current in (as shown in Fig.4-4); accelerating To press SHIFT key can look over relative parameter after ESC stopping running;Can press MENU key to enter into Fig.4-4 failure alarm program status to see about Fd group parameter if want to search failure information. STOP Can carry on failure restoration by RESET key, control terminal or communication command on the keypad after troubleshooting. Keep displaying 33 RD800 series Service Manual failure code if failure exist continuously. For some serious failure,such as inverse module protect,over current, over voltage etc., must not carry on failure reset forcibly to make the inverter run again without warning failure elimination confirmed. Otherwise have danger of damaging the inverter! ! (4) function code editing status ESC Under waiting, run or failure alarm status,press MENU key,can enter into editing status(If user password is set,can enter into editing status after inputting the password,see also FF.00 description and Fig.4-10),and editing status is displayed according to three classes menu mode,as shown in Fig. 4-5. To press ENTER key DATA can enter into one class by one class. Under function parameter display status,to ESC press ENTER key to carry on parameter storage operation;To press MENU key DATA can only come back to upper class menu without stroring modified parameter. MENU electrification Set frequency Switch display MENU Waiting status parameter Display or run status parameter display or failure alarm display first-class menu ENTER Second-class ENTER menu Frequency setting mode run parameter third-class menu Digital provision MENU/ESC MENU ENTER/DATA store para. Editing status 34 RD800 series Service Manual Fig.4-5 keypad display status switching (5) Special display function You can change set frequency under supervision state directly when keypad potentiometer is effective (F0.00=0) or keypad digital setting is effective (F0.00=1). Here the inverter displays set frequency if it’s stop or displays output frequency if it’s running. After set frequency stops changing for 1 second the inverter will go back to normal display status. 4.2.5 Method for operating keypad Can carry on various operation to the inverter through keypad,for example: (1) status parameter display switching: After pressing key SHIFT ,display C group status supervision parameter; after displaying one supervision parameter code for 1 second, will display this parameter value automatically. 1s 1s LED displayed 50.00 C-01 C-02 content para. value para. value Key Output frequency Output current operation Set frequency SHIFT SHIFT order 1s para. value SHIFT 1s C-14 Pulse input para. value SHIFT ∫…∫ C-03 Output voltage SHIFT Fig. 4-6 waiting status parameter display operating example Description: 1> All status parameters C-00~C-14 can be displayed when the inverter leaves factory. You can make a change by modifying function code F2.11, F2.12 if you want to, for detail please refer to F2.11, F2.12function code description. 2> Can press ENTER key to switch into constant supervision C-01 display status DATA directly when the user see about status supervision parameter. (2) function code parameter setting 35 RD800 series Service Manual Take function code F2.06 modified from 5.00Hz to 6.00Hz as example. Boldface in Fig.4-7 shows flickering digit. LED displayed content Key operation order -F0- 50.00 -F2- ESC MENU ESC MENU F2.07 -F2ESC MENU Go back to First-class menu 05.00 06.00 ENTER DATA Store modified value,back to second-class menu Display next function code ENTER Choose DATA group confirmation function Go into second-class menu code F2.06 Enter into editing F2 group status Display function first-class menu code Exit editing status F2.06 F2.00 ENTER Choose DATA Function 05.00 SHIFT Parameter Parameter modification, modification, Choose 5→6 parameter digit ffffffffff Function code confirmation, Enter into third-class menu Fig.4-7 example for parameter setting and modification Description: under third-class menu, if the parameter has no blinking digit,this function code can’t be modified,possible reasons are as follows: a. This function code shouldn’t be modified, for example actual detected status parameter, run record parameter etc.; b. This function code can’t be modified under run status and can be changed after stopping running; c. Parameter protected. All the function code can’t be modified when function code F2.13=1 or 2,in order to avoid wrong operation. Need to set the function code F2.13 to 0 if you want to edit function code parameter. (3) specified frequency adjustment for common run Take example modifying specified frequency from 50.00Hz to 40.00Hz at F0.00=0 during running for explanation. LED displayed content Key operation order 50.00 49.99 Press decreasing button for one time 45.00 Adjust frequency 36 based on requirement 40.00 …value reached, go back Stop pressing after set to normal display status after 1 second RD800 series Service Manual Fig. 4-8 set frequency adjustment operation example (4) jog run operation For example, keypad as current run command channel, jog run frequency 5Hz, waiting status. LED displayed content 5.00 50.00 50.00 0.01 0.01 waiting release Key waiting keep REV REV REV waiting operation JOG Display run … JOG Output JOG Output frequency Display order set Fall down to 0Hz frequency output frequency Increased by 5Hz Stop running frequency Fig.4-9 jog run operating example (5) operation for entering to function code editing status after setting user password “user password”FF.00 is set to“6886”. Boldfaced digit in Fig.4-7 shows blinking bit. LED displayed 0.0.0.0 50.00 content Key ESC MENU operation user password order Nonediting effective, go into status password validation status 6.8.8.6 -F0ENTER DATA Press confirmation Key, pass validation, Go into editing status Increase to“8” 0.0.0.6 0.0.0.6 At first last Digit flash, increase to “6” SHIFT move cursor position to first digit 6.8.0.6 6.8.0.6 SHIFT Move to Third digit 37 Increase to“8” 6.0.0.6 Increase to“6” 6.0.0.6 Move to Second digit SHIFT RD800 series Fig.4-10 Service Manual inputting password to go into function code operation (6) See about failure parameter under failure status LED displayed content Key operation order SHIFT 1s Fd.06 E001 1s 50:00 Fd.07 SHIFT SHIFT 1s 1s Fd.14 Fd.13 380 Failure terminal status SHIFT Fig.4-11 Failure current SHIFT 1111 Failure run time 5.5 Fd.08 Failure output freq. Failure set freq. 1500 1s 45:00 SHIFT 1s Fd.09 Failure output volt. SHIFT ∫…∫ failure status searching operation example Description: 1> If press SHIFT key under failure status the user can see about Fd group function code parameter, search range Fd.06 ~ Fd.14 , LED first display function code number when the user press SHIFT key and display parameter digit of this function code after 1s. 2> When the user see about failure parameter,can press ENTER key directly to DATA switch back to failure alarm display status (E0XX) (7) keypad key-press locking operation ESC Under unlocked keypad situation,press MENU key for 5s to lock the keypad. For detailed operation please refer to 2nd bit of F2.13 function code. (8) keypad key-press unlocking operation ESC key for 5s to unlock the keypad. Under locked keypad situation,press MENU 4.3 Inverter electrification 4.3.1 Check before electrification Please carry on wiring based on operation requirement provided in “inverter 38 RD800 series Service Manual wiring” of this Service manual. 4.3.2 First electrification Close input side AC power supply switch after correct wiring and power supply confirmed, electrify the inverter and keypad LED display “-EN-”, contactor closed normally, LED displayed set frequency shows that electrification is finished. First electrification operation process is shown as Fig. 4-12. start wiring based on 3.5 section 39 N wiring correct? RD800 series 5 5.1 Service Manual Function parameter schedule graph Symbol description × ---- parameter can’t be changed in process of running ○ ---- parameter can be changed in process of running 40 RD800 series Service Manual * ---- read-only parameter, unmodifiable 5.2 Function parameter schedule graph F0 –basic run function parameter group function code name Set range 1 Factory Modificatdefault ion 1 ○ F0.00 Frequency input channel selection F0.01 Freq. digit setting Lower limit Freq.~upper limit Freq. F0.02 Run command channel selection F0.03 Run direction setting F0.04 Acce/Dece mode selection 0: linear accelerating decelerating mode 1: S curve accelerating decelerating mode F0.05 S curve start section time 10.0(%)-50.0(%)(Acce/Dece time) F0.05+F0.06≤90(%) 0.1(%) 20.0(%) ○ F0.06 S curve risetime 10.0(%)-80.0(%)(Acce/Dece time) F0.05+F0.06≤90(%) 0.1(%) 60.0(%) ○ F0.07 accelerating decelerating time unit 0: second 1: minute Acce time 1 0.1-6000.0 F0.08 0: keypad analog potentiometer setting 1: keypad digital setting 2: terminal UP/DOWN adjust setting (stored after power off) 3: serial port setting 4: VCI analog setting (VCI-GND) 5: CCI analog setting (CCI-GND) 6: reserved 7: terminal pulse (PULSE) setting 8: combination setting 9: terminal UP/DOWN adjust setting (not stored after power off) unit 0.01Hz 50.00Hz ○ 0: keypad run control 1: terminal run command control (keypad stop command ineffective) 2: terminal run command control (keypad stop command effective) 3: serial port run command control (keypad stop command ineffective) 4: serial port run command control (keypad stop command effective) 1 0 ○ 1st bit: 0, forward run; 1, reverse run 2nd bit: 0, reverse run allowed 1, reverse run banned 3 3rd bit: REV/JOG key selection 0: as reverse run key 1: as jog key 1 00 ○ 1 0 × 41 1 0 × 0.1 20.0 ○ RD800 series Service Manual ○ F0.09 Dece time 1 0.1-6000.0 F0.10 Upper limit freq. Lower limit freq.-400.00Hz 0.01Hz 50.00Hz × F0.11 Lower limit freq. 0.00-Upper limit freq. 0.01Hz 0.00Hz × F0.12 Lower limit freq. run mode 0: run at lower limit freq. 1: stop running F0.13 Torque boost mode 0: manual boost 1: automatic boost 1 0 ○ F0.14 Torque boost 0.0-20.0(%) 0.1(%) 2.0(%) ○ F0.15 V/F curve setting 0: constant torque curve 1: degressive torque curve 1(the 2.0nd power) 2: degressive torque curve 2(the 1.7th power) 3: degressive torque curve 3(the 1.2th power) 1 0 × F0.16 G/P type setting 0: G type 1: P type 1 0 × 0.1 1 20.0 × 0 F1 –start-up, stop, brake function parameter group Function code name Set range F1.00 Start-up run mode 0: start at start-up freq. 1: first brake, then start at start-up freq. 2: reserved F1.01 start-up freq. 0.0-10.00Hz F1.02 start-up freq. duration 0.0-20.0S F1.03 Zero freq. DC braking volt. 0-15(%) F1.04 Zero freq. DC braking time 0.0-20.0S F1.05 Stop mode 0: Dec stop 1: free stop 2: Dec DC brake stop F1.06 DC brake initiative freq. when stop running 0.0-15.00Hz F1.07 DC brake time when stop running 0.0-20.0s F1.08 DC brake voltage when stop running 0-15(%) Function code name unit 1 Factory Modificatdefault ion 0 0.01Hz 0.00Hz × ○ 0.1s 0.0s ○ 1 0 ○ 0.1s 0.0s ○ 1 0 × 0.01Hz 0.00Hz ○ 0.1s 0.0s ○ 1 0 ○ F2 –auxiliary run function parameter group F2.00 F2.01 F2.02 Analog filter time constant Forward reverse run dead-section time Automatic energy Set range 0.00-30.00s 0.0-3600.0s 0: no action 42 unit Factory default modification 0.01s 0.20s ○ 0.1s 0.0s ○ 1 0 × RD800 series F2.03 F2.04 F2.05 save run AVR function Slip frequency compensation Carrier wave freq. Service Manual 1: action 0: no action 1: action all the time 2: no action only during Dec 0~150(%)0-no slip frequency compensation 2-15.0K 0 × 1 0 × 0.1K depend on machine type × 1 Jog run frequency 0.10-50.00Hz 0.01Hz 5.00Hz ○ F2.07 Jog Acc time 0.1-60.0s 0.1s 20.0s ○ F2.08 Jog Dec time 0.1-60.0s 0.1s 20.0s ○ F2.09 Frequency input channel combination 0: VCI+CCI 1: VCI-CCI 2: reserved 3: reserved 4: reserved 5: reserved 6: exterior pulse provision+CCI 7: exterior pulse provision-CCI 8: reserved 9: reserved 10: reserved 11: reserved 12: reserved 13: VCI, CCI any nonzero value effective, VCI preferred 14: reserved 15: RS485+CCI 16: RS485-CCI 17: RS485+VCI 18: RS485-VCI 19: RS485+keypad potentiometer 20: RS485- keypad potentiometer 21: VCI+ keypad potentiometer 22: VCI- keypad potentiometer 23: CCI+ keypad potentiometer 24: CCI- keypad potentiometer 25: reserved 26: reserved 27: reserved 28: reserved 0(%)-500(%) 1 0 × 1(%) 100(%) ○ 1 1111 ○ F2.06 F2.10 F2.11 Principal subordinate Machine communication frequency provision proportion LED display 0000-1111 control 1 first bit: running time 0: not display 1: display second bit: accumulative time 43 RD800 series F2.12 LED display control 2 F2.13 Parameter operation control F2.14 Communication configuration F2.15 Local address Service Manual 0: not display 1: display third bit: input terminal status 0: not display 1: display kilobit(fourth bit): output terminal status 0: not display 1: display 0000-1111 first bit: analog input VCI 0: not display 1: display second bit: reserved third bit: analog input CCI 0: not display 1: display kilobit(fourth bit): exterior pulse input 0: not display 1: display LED 1st bit: 0: all parameter allowed to be modified 1: except this parameter,all other parameter not allowed to be modified 2: except F0.01 and this parameter,all other parameter not allowed to be modified LED 2nd bit: 0: no action 1: restore default value 2: clear history failure record LED 3rd bit: 0: lock all buttons 1: lock all buttons but not STOP key 2: lock all buttons but not , STOP key 3: lock all buttons but not RUN, STOP key 4: lock all buttons but not SHIFT, STOP key LED first bit: baud rate selection 0: 1200BPS 1: 2400BPS 2: 4800BPS 3: 9600BPS 4: 19200BPS 5: 38400BPS LED second bit: data format 0: 1-8-1format, no checkout 1: 1-8-1 format, even checkout 2: 1-8-1 format, odd checkout 0 - 127 , 127 is broadcast address. The inverter only receive but not send when it is set to be 127, 0 is address for main device. 44 1 1111 ○ 1 0 × 1 03 × 1 1 × RD800 series Service Manual × F2.16 Communication overtime 0.0-1000.0s 0.1s 0.0s F2.17 Local responsion delay 0-1000ms 1ms 5ms × F2.18 Acce time 2 0.1-6000.0 0.1 20.0 ○ F2.19 Dece time 2 0.1-6000.0 0.1 20.0 ○ F2.20 Acce time 3 0.1-6000.0 0.1 20.0 ○ F2.21 Dece time 3 0.1-6000.0 0.1 20.0 ○ F2.22 Acce time 4 0.1-6000.0 0.1 20.0 ○ F2.23 Dece time 4 0.1-6000.0 0.1 20.0 ○ F2.24 Acce time 5 0.1-6000.0 0.1 20.0 ○ F2.25 Dece time 5 0.1-6000.0 0.1 20.0 ○ F2.26 Acce time 6 0.1-6000.0 0.1 20.0 ○ F2.27 Dece time 6 0.1-6000.0 0.1 20.0 ○ F2.28 Acce time 7 0.1-6000.0 0.1 20.0 ○ F2.29 Dece time 7 0.1-6000.0 0.1 20.0 ○ F2.30 Multisection freq. 1 Lower limit freq.-upper limit freq. 0.01Hz 5.00Hz ○ F2.31 Multisection freq. 2 Lower limit freq.-upper limit freq. 0.01Hz 10.00Hz ○ F2.32 Multisection freq. 3 Lower limit freq.-upper limit freq. 0.01Hz 20.00Hz ○ F2.33 Multisection freq. 4 Lower limit freq.-upper limit freq. 0.01Hz 30.00Hz ○ F2.34 Multisection freq. 5 Lower limit freq.-upper limit freq. 0.01Hz 40.00Hz ○ F2.35 Multisection freq. 6 Lower limit freq.-upper limit freq. 0.01Hz 45.00Hz ○ F2.36 Multisection freq. 7 Lower limit freq.-upper limit freq. 0.01Hz 50.00Hz ○ F2.37 Multisection freq. 8 Lower limit freq.-upper limit freq. 0.01Hz 5.00Hz ○ F2.38 Multisection freq. 9 Lower limit freq.-upper limit freq. 0.01Hz 10.00Hz ○ F2.39 Multisection freq. 10 Lower limit freq.-upper limit freq. 0.01Hz 20.00Hz ○ F2.40 Multisection freq. 11 Lower limit freq.-upper limit freq. 0.01Hz 30.00Hz ○ F2.41 Multisection freq. 12 Lower limit freq.-upper limit freq. 0.01Hz 40.00Hz ○ F2.42 Multisection freq. 13 Lower limit freq.-upper limit freq. 0.01Hz 45.00Hz ○ F2.43 Multisection freq. 14 Lower limit freq.-upper limit freq. 0.01Hz 50.00Hz ○ F2.44 Multisection freq. 15 Lower limit freq.-upper limit freq. 0.01Hz 50.00Hz ○ F2.45 Jumping freq. 1 0.00-400.00Hz 0.01Hz 0.00Hz × F2.46 Jumping freq. 1 range 0.00-30.00Hz 0.01Hz 0.00Hz × F2.47 Jumping freq. 2 0.00-400.00Hz 0.01Hz 0.00Hz × F2.48 Jumping freq. 2 range 0.00-30.00Hz 0.01Hz 0.00Hz × F2.49 Jumping freq. 3 0.00-400.00Hz 0.01Hz 0.00Hz × F2.50 Jumping freq. 3 range 0.00-30.00Hz 0.01Hz 0.00Hz × F2.51 Setting run time 0-65535 hours 1 0 ○ F2.52 Accumulative run time 0-65535 hours 1 0 * F2.53 RS485/232 communication frame format selection 0: a ASCII frame of 14 byte or 18 byte 1: a hex frame of 8 byte or 10 byte, original response not changed 1 0 × 45 RD800 series Service Manual 2: a hex frame of 8 byte or 10 byte, 12 command has no response 3: a hex frame of 8 byte or 10 byte, 14 command has no response 4: a hex frame of 8 byte or 10 byte, both 12 and 14 command have no response F3 group –closed-loop run function parameter group Function code name F3.00 Closed-loop run control selection F3.01 Provision channel selection F3.02 Feedback channel selection Set range 0: closed-loop control ineffective 1: PID closed-loop control effective 2: reserved 0: digital provision 1: VCI analog 0-10V voltage provision 2: CCI analog provision 3: keypad potentiometer provision 0: VCI analog input voltage 0-10V 1: CCI analog input 2: VCI+CCI 3: VCI-CCI 4: Min { VCI, CCI } 5: Max { VCI, CCI } 6: pulse feedback unit Factory default modification 1 0 × 1 1 ○ 1 1 ○ 0.01 0.00 ○ 0.1(%) 0.0(%) ○ 0.1(%) 0.0(%) ○ F3.08 Specified value digital 0.00-10.00V setting Minimum specified value 0.0-maximum specified value; percentage relative to 10.00V feedback value responding to 0.0-100.0(%) minimum specified value maximum specified Minimum specified value-100.0(%) value feedback value responding to 0.0-100.0(%) maximum specified value proportion gain Kp 0.000-9.999 0.001 0.050 ○ F3.09 Integral gain Ki 0.000-9.999 0.001 0.050 ○ F3.10 Differential gain Kd 0.000-9.999 0.001 0.050 ○ F3.11 Sampling cycle T 0.01-1.00s 0.01s 0.10s ○ F3.12 Deviation margin 0.0-20.0(%)percentage relative to 10.00V 0.1(%) 2.0(%) ○ F3.13 Integral separation PID adjusting threshold Closed-lop preset frequency Closed-loop preset F3.03 F3.04 F3.05 F3.06 F3.07 F3.14 F3.15 0.1(%) 100.0(%) ○ 0.1(%) 100.0(%) ○ 0.0-100.0% 0.1(%) 100.0(%) ○ 0-upper limit frequency 0.01Hz 0.00Hz ○ 0.1s 0.0s ○ 0.0-6000s 46 RD800 series F3.18 frequency holding time Sleep frequency threshold Revival frequency threshold Sleep delay time F3.19 F3.20 F3.21 Long-distance pressure meter range Allowed offset for upper limit frequency and lower limit frequency when add or reduce pumps Pump switch judging time Magnetic control conductor switch delay time Automatic switch intervel Water supply supervision parameter display F3.16 F3.17 F3.22 F3.23 F3.24 F3.25 F3.26 Service Manual 0.00-400.00Hz 0.01Hz 0.01Hz 0.00-400.00Hz ○ 0.01Hz 0.01Hz ○ 0.0-6000.0s 0.1 0.0 ○ Revival delay time 0.0-6000.0s 0.1 0.0 ○ Constant pressure water supply mode selection 0: choose inverter OC1-OC4, one-drive-one water supply mode 1: choose constant pressure water supply board , one-drive-one mode 2: choose constant pressure water supply board , one-drive-two mode 3: choose constant pressure water supply board , one-drive-three mode 1 0 × 0.001 1.000 ○ 0.1 0.0 ○ 0.1 300.0 ○ 0.1 0.5 ○ 0000-9999minutes 1 0000 × 0: C-11, C-12 denote voltage value of VCI, CCI 1: C-11, C-12 denote PID specified pressure and feedback pressure 0: Forward function 1: Reverse function 1 0 ○ 0 ○ 1 ○ F3.27 Closed-loop adjusting characteristic F3.28 LED initial supervision parameter selection 0.001-9.999Mpa 0.0-100.0% 0.0-1000.0s 0.1-10.0s 0: set frequency 1: output frequency 2: output current 3: output voltage 4: DC bus bar voltage 5: motor speed 6: heat sink temperature 7: run time 8: accumulative run time 9: input terminal status 10: output terminal status 11: analog input VCI/PID provision 12: analog input CCI/PID feedback 13: reserved 14: exterior pulse inputs 47 RD800 series F3.29 F3.30 F3.31 Service Manual Zero freq. braking freq. 0.00Hz-15.00Hz at starting Failure relay TA, TB, TC 0: inverter running(RUN) 1: frequency arriving signal(FAR) function selection 2: frequency level detect signal (FDT1) 3: reserved 4: overload warning alarm signal (OL) 5: output frequency reach high limit(FHL) 6: output frequency reach low limit(FLL) 7: inverter under voltage blockage stop (LU) 8: external failure stop-running(EXT) 9: inverter zero speed running 10: PLC running 11: simple PLC section running finished 12: PLC finish a cycle running 13: reserved 14: inverter ready to run (RDY) 15: inverter failure 16: traverse high and low limit restriction 17: interior counter reach final value 18: interior counter reach specified value 19: set run time arriving 20: interior timing arriving 21: reserved 22: reserved 23: reserved 24: reserved VCI analog input gain 0.00Hz ○ 15 ○ 100 ○ unit Factory default modification 1 000 × 1 000 ○ 0.01Hz 0-800% F4 –simple PLC function parameter group Function code name F4.00 Simple PLC running setting F4.01 Section 1 setting Set range LED first bit: 0: no action 1: stop after single circulation 2: keep final value after single circulation 3: consecutive circulation LED second bit: 0: start again from first section 1: continue to run at mid-section frequency LED third bit: PLC run time unit 0: second 1: minute 000-621 LED first bit: frequency setting 0: multisection freq. i (i=1~7) 1: freq. determined by F0.00 function code LED second bit: run direction selection 0: forward run 1: reverse run 48 RD800 series Service Manual F4.02 2: determined by run command LED third bit: Acc/Dec time selection 0: Acc/Dec time 1 1: Acc/Dec time 2 2: Acc/Dec time 3 3: Acc/Dec time 4 4: Acc/Dec time 5 5: Acc/Dec time 6 6: Acc/Dec time 7 Section 1 run time 0-6000.0 F4.03 Section 2 setting F4.04 Section 2 run time 0-6000.0 F4.05 Section 3 setting F4.06 Section 3 run time 0-6000.0 F4.07 Section 4 setting F4.08 Section 4 run time 0-6000.0 F4.09 Section 5 setting F4.10 Section 5 run time 0-6000.0 F4.11 Section 6 setting F4.12 Section 6 run time 0-6000.0 F4.13 Section 7 setting F4.14 Section 7 run time 0-6000.0 000-621 000-621 000-621 000-621 000-621 000-621 0.1 10.0 ○ 1 000 ○ 0.1 10.0 ○ 1 000 ○ 0.1 10.0 ○ 1 000 ○ 0.1 10.0 ○ 1 000 ○ 0.1 10.0 ○ 1 000 ○ 0.1 10.0 ○ 1 000 ○ 0.1 10.0 ○ unit Factory default modification 1 0 × F5 –terminal correlative function parameter group Function code F5.00 name Input terminal X1 function selection Set range 0: leave control terminal unused 1: multisection speed control terminal 2: multisection speed control terminal 3: multisection speed control terminal 4: multisection speed control terminal 5: external forward run jog control 6: external reverse run jog control 7: Acc/Dec time option terminal 1 8: Acc/Dec time option terminal 2 9: Acc/Dec time option terminal 3 10: external device failure input 11: external reset input 12: free stop input 13: external stop-running order 14: stop DC braking input command DB 15: inverter run banned 16: frequency increasing control (UP) 17: frequency degression control (DOWN) 18: Acc/Dec ban command 49 RD800 series F5.01 F5.02 F5.03 F5.04 Input terminal X2 function selection Input terminal X3 function selection Input terminal X4 function selection Input terminal X5 function selection Service Manual 19: three-line run control 20: closed-loop ineffective 21: PLC ineffective 22: simple PLC pause control 23: PLC stop status reset 24: frequency provision channel option 1 25: frequency provision channel option 2 26: frequency provision channel option 3 27: frequency switched to CCI 28: command switched to terminal 29: run command channel option 1 30: run command channel option 2 31: run command channel option 3 32: traverse jump-in 33: external interruption input 34: interior counter reset end 35: interior counter triggering end 36: interior timer reset end 37: interior timer triggering end 38: pulse frequency input (only effective for X5) 39: reserved 40: reserved 41: reserved 42: reserved Same as above × Same as above × Same as above × Same as above × F5.05 reserved F5.06 reserved F5.07 F5.08 reserved FWD/REV run mode selection F5.09 UP/DOWN velocity 0.01-99.99Hz/s F5.10 Open circuit collector output terminal OC output setting 0: inverter running(RUN) 1: frequency arriving signal(FAR) 2: frequency level detect signal (FDT1) 3: reserved 4: overload warning alarm signal (OL) 5: output frequency reach high limit(FHL) 6: output frequency reach low limit(FLL) 7: inverter under voltage blockage stop (LU) 8: external failure stop-runnin(EXT) 0: double-line control mode 1 1: double-line control mode 2 2: three-line control mode 1 3: three-line control mode 2 1 0 0.01Hz/s 1.00Hz/s 50 1 0 × ○ × RD800 series Service Manual 9: inverter zero rotate speed running 10: PLC running 11: simple PLC section running finished 12: PLC finish a cycle running 13: reserved 14: inverter ready to run (RDY) 15: inverter failure 16: traverse high and low limit restriction 17: interior counter reach final value 18: interior counter reach specified value 19: set run time arriving 20: interior timing arriving 21: reserved 22: reserved 23: reserved 24: reserved F5.11 reserved F5.12 reserved F5.13 reserved Frequency arriving (FAR) checkout scope FDT1 (frequency level) electric level FDT1 lag F5.14 F5.15 F5.16 0.00-50.00Hz 0.01Hz 5.00Hz ○ 0.00-high limit frequency 0.01Hz 10.00Hz ○ 0.00-50.00Hz 0.01Hz 1.00Hz ○ 1 0 ○ 0.01 1.00 ○ 0.01 0.00 ○ F5.17 Analog output (AO1) selection F5.18 Analog output (AO) gain F5.19 Analog output (AO) offset 0.00-10.00V F5.20 reserved F5.21 reserved F5.22 reserved F5.23 DO terminal output Same as F5.17 function selection DO maximum pulse output 0.1-20.0(max. 20KHz)Max. DO port output frequency pulse frequency corresponds to Max. value selected by F5.23 Set interior counting value 0--9999 reaches provision Specified interior counting 0--9999 value reaches provision F5.24 F5.25 F5.26 0: output frequency(0-high limit frequency) 1: set frequency(0-high limit frequency) 2: output current(0-2×rated current) 3: output voltage(0-1.2×load motor rated voltage) 4: bus-bar voltage(0-800V) 5: PID provision (0.00-10.00V) 6: PID feedback (0.00-10.00V) 7: reserved 8: reserved 9: reserved 0.50-2.00 51 1 0 ○ 0.1KHz 10.0 ○ 1 0 ○ 1 0 ○ RD800 series F5.27 Interior timer setting Service Manual 0.1-6000.0s 0.1 60.0 ○ unit Factory default modification 1 0 × F6 –traverse special function parameter group Function code name Set range F6.00 Traverse function selection F6.01 traverse run mode 0: traverse function not used 1: traverse function used LED first bit: jump-in mode 0: automatic jump-in mode 1: terminal manual jump-in mode LED second bit: 0: changing traverse amplitude 1: fixed traverse amplitude notice: traverse center frequency input channel set by F0.00 function parameter 0.0-50.0(%) 1 00 × 0.1(%) 0.0(%) ○ 0.0-50.0(%) 0.1(%) 0.0(%) ○ F6.04 Traverse amplitude threshold Sudden jumping frequency traverse cycle 0.1-999.9s 0.1s 10.0s ○ F6.05 Triangle wave risetime 0.0-98(%)(traverse cycle) 0.1(%) 50.0(%) ○ F6.06 traverse preset frequency 0.00-400.00Hz 0.01Hz 0.00Hz ○ F6.07 traverse preset frequency latency time 0.0-6000s 0.1s 0.0s ○ Factory default modification F6.02 F6.03 F7–frequency provision function parameter group Function code name Set range unit F7.00 VCI min. provision 0.00-F7.02 0.01V 0.00V ○ F7.01 VCI min. provision corresponding freq. 0.00-high limit frequency 0.01Hz 0.00Hz ○ F7.02 VCI max. provision 0.00-10.00V 0.01V 10.00V ○ F7.03 VCI max. provision corresponding freq. 0.00-high limit frequency 0.01 Hz 50.00Hz ○ F7.04 CCI min. provision 0.00-F7.06 0.01V 0.00V ○ F7.05 CCI min. provision corresponding freq. 0.00-high limit frequency 0.01 Hz 0.00Hz ○ F7.06 CCI max. provision 0.00-10.00V 0.01V 10.00V ○ F7.07 CCI max. provision corresponding freq. 0.00-high limit frequency 0.01 Hz 50.00Hz ○ F7.08 F7.09 reserved reserved F7.10 reserved F7.11 reserved 0.1-20.0K 0.1K ○ F7.12 reserved F7.13 PULSE max. input pulse 52 10.0K RD800 series Service Manual 0.0-F7.16(PULSE max. provision) 0.1K 0.0K ○ 0.00-high limit frequency 0.01 Hz 0.00 Hz ○ F7.14 (PULSE min. provision) -F7.13 (max. input pulse) 0.1K 10.0K ○ F7.14 PULSE min. provision F7.15 PULSE min. provision corresponding freq. F7.16 PULSE max. provision F7.17 PULSE max. provision corresponding freq. 0.00-high limit frequency 0.01 Hz 50.00Hz ○ F8–motor and vector control parameter group Function code name Set range F8.00 reserved F8.01 Motor rated voltage 1-480V F8.02 Motor rated current 0.1-999.9A F8.03 Motor rated frequency F8.04 F8.05 unit Factory default modification × 1V Depend on device type 0.1A Depend on device type × 1.00-400.00Hz 0.01Hz Depend on device type × Motor rated speed 1-9999r/min 1r/min Depend on device type × Motor pole 2-14 2 Depend on device type × F8.06 Motor rated power 0.1-999.9KW 0.1 Depend on device type × F8.07 reserved F8.08 reserved F8.09 reserved F8.10 reserved 0.00Hz-2.00Hz 0.01Hz 0.20Hz ○ F8.11 reserved F8.12 reserved F8.13 reserved F8.14 reserved F8.15 reserved F8.16 Frequency display offset F8.17 reserved F9 –protection correlative function parameter group Function code F9.00 reserved F9.00 Instantaneous power off restarting latency time F9.01 Failure self-renew times Failure self-renew interval F9.02 Set range unit Factory default modification 0.0-10.0S 0 indicates ineffective power off restarting Remark: no automatic reset function for overload and overheating 0-10 0 shows no automatic reset function 0.5-20.0S 0.1S 0.0S × 1 0 × 0.1S 5.0S × name 53 RD800 series Service Manual × Motor overload protection mode selection Motor overload protection coefficient 0: no action 1: inverter close off output 20.0-120.0(%) 20-200(%) 1(%) 130(%) 0.0-20.0s 0.1s 5.0s ○ F9.07 Overload warning alarm checkout level Overload warning alarmDelay time Overvoltage stall selection 1 1 × F9.08 Overvoltage stall point 0: ban 1: allow 120-150(%) 1(%) 140(%) ○ F9.09 Automatic current limit level 110-200( %) 1(%) 150(%) × F9.10 Frequency declining rate during current limiting Automatic current limiting action selection 0.00-99.99Hz/s 0.01Hz/s 10.00Hz/s ○ F9.03 F9.04 F9.05 F9.06 F9.11 1 1 0.1(%) 100.0(%) 0: constant speed ineffective 1: constant speed effective remark: Acc/Dec always effective 1 0 × ○ × Fd –failure record function parameter group Function code name Set range unit Factory modifdefault ication Fd.00 Previous one time failure record Previous one time failure record 1 0 * Fd.01 Previous two time failure record Previous two time failure record 1 0 * Fd.02 Previous three time failure record Previous three time failure record 1 0 * Fd.03 Previous four time failure record Previous four time failure record 1 0 * Fd.04 Previous five time failure record Previous five time failure record 1 0 * Fd.05 Previous six time failure record Previous six time failure record 1 0 * Fd.06 Set freq. of previous failure Set freq. of previous failure 0.01Hz 0 * Fd.07 output freq. of previous failure output freq. of previous failure 0.01Hz 0 * Fd.08 output current of previous failure output current of previous failure 0.1A 0 * Fd.09 output voltage of previous failure output voltage of previous failure 1V 0 * Fd.10 DC bus-bar voltage of previous failure 1V 0 * 1(r/m) 0 * Fd.11 Fd.12 Fd.13 Fd.14 DC bus-bar voltage of previous failure Load motor speed of previous failure Load motor speed of previous failure Module temperature of previous failure Module temperature of previous failure Input terminal status of previous failure Input terminal status of previous failure Accumulative run time of previous failure Accumulative run time of previous failure 1℃ FF –password and manufacturer function parameter group 54 0 * 0 * 0 * RD800 series Function code Service Manual name Set range unit Factory modifdefault ication FF.00 User password 0000-9999 1 0000 × FF.01 FF.02 FF.0X Manufacturer password 0000-9999 1 0000 × Manufacturer’s special parameter C –supervision function parameter group Function code name Set range unit Factory modifdefault ication C.00 Set frequency Current set frequency 0.01HZ C.01 Output freq. Current output freq. 0.01HZ * C.02 Output current Virtual value of current output current 0.1A * C.03 Output voltage Virtual value of current output voltage 1V * C.04 DC bus-bar voltage Current 1V * C.05 Load motor speed 1(r/m) * C.06 Module temperature Product of output frequency and load motor speed emendation factor IGBT heat sink temperature C.07 Run time Inverter electrification run time C.08 C.09 C.10 DC bus-bar voltage 1℃ * 1h * accumulative run time Inverter accumulative run time 1h * Input terminal status ―― * output terminal status Switch value output terminal status ―― * Switch value input terminal status C.11 Analog input VCI Analog input value of VCI V * C.12 Analog input YCI Analog input value of YCI V * C.13 reserved C.14 Exterior pulse input 0.1KHz * Exterior pulse input (1) input terminal status corresponding relation is as follows: : :shows terminal input effective X1 terminal status X2 terminal status X3 terminal status X4 terminal status REV input terminal 55 FWD input terminal reserved X5 terminal status RD800 series Service Manual (2) output terminal status corresponding relation is as follows: OC1 output terminal reserved reserved reserved 6 : :shows that terminal has output Detailed function description Listed column content for parameter function code description in this chapter is as follows: code name Set range or description 56 Factory default RD800 series Service Manual 6.1 Basic run function parameter group: F0 F0.00 Frequency input channel selection range: :0~9 1 0: keypad analog potentiometer. Set running frequency by keypad analog potentiometer. 1: keypad frequency number setting. Initial set frequency value is F0.01,can change set frequency by changing F0.01 parameter through keypad,and you can also modify F0.01 by , key. 2: terminal UP/DOWN adjust set frequency(stored after power off or stop). Initial set frequency value is the value stored during the last power off time,and you can adjust set running frequency by terminal UP/DOWN. 3: serial port provision. Serial port frequency set initial value is F0.01,change set frequency by setting F0.01 through serial port. 4: VCI analog setting(VCI- -GND).Frequency setting determined by VCI terminal analog voltage,input voltage range: DC0~10V. 5: CCI analog setting (CCI- -GND). Frequency setting determined by CCI terminal analog voltage /current,input range: DC0~10(CCI switch choose V side), DC: 4~20mA (CCI switch choose A side). 6: reserved. 7: terminal pulse (PULSE) setting. Frequency set by terminal pulse( only input through X5,see F5.03, F5.04 definition),input pulse signal spec: voltage range15~24V;frequency ange 0~20.0KHz. 8: combination setting. See function parameter F2.09,set frequency by each channel combination setting. 9: terminal UP/DOWN adjust set frequency( not stored after power off or stop)Initial set frequency value is F0.01,and adjust set running frequency by terminal UP/DOWN. note Relation between frequency and input information is determined by function code F7.00~F7.17 when frequency input channel is 4, 5, 6, 7,please see Section 6.8. F0.01 Freq. digital setting range: :low limit ~high limit 50.00Hz F0.01 parameter is original set frequency of the inverter when frequency setting channel is defined as number setting (F0.00= =1, 3). F0.02 range: :0~4 Run command channel selection 57 0 RD800 series Service Manual 0: keypad run frequency command channel. Start and stop the inverter RUN , STOP , REV key on the keypad. JOG 1: terminal run command channel(keypad STOP command ineffective). Start and stop the inverter by exterior control terminal FWD, REV, X1~X5 etc.. 2: terminal run command channel(keypad STOP command effective). Start and stop the inverter by exterior control terminal FWD, REV, X1~X5 etc.. 3: serial port run command channel(keypad STOP command ineffective). Start and stop the inverter by RS485 interface. 4: serial port run command channel(keypad STOP command effective). Start and stop the inverter by RS485 interface. by notice The inverter can change run command channel by modifying F0.02 during waiting and running,please confirm that modification is allowed during running on the spot. F0.03 Run direction setting Range: :0, 1 0 This function is only effective for keypad and serial port run command channel ineffective for terminal run command channel. The 1st bit: 0: inverter forward run 1: inverter reverse run The 2nd bit: 0: reverse run allowed 1: reverse run banned. The inverter will stop output when there is reverse run command. The 3rd bit: REV/JOG key selection 0: as REV key 1: as JOG key If the 2nd bit is set to“1”,this function is effective for keypad run command channel, terminal run command channel and serial port run command channel. note F0.04 range: :0, 1 Accelerating decelerating mode selection 0 0: linear Acce/Dece mode. Output frequency increases or decreases according to constant slope, just as shown in Fig.6-1. 1: S curve Acce/Dece mode. Output frequency increases or decreases according to S curve, just as shown in Fig.6-2. Freq. Freq 50.00Hz ① 50.00H ② 58 ③ ① ② ③ time RD800 series F0.05 S curve starting time F0.06 S curve rising time Service Manual range : 10.0( % )- - 50.0(% % ) ( Acc/Dec time) )F0.05+ +F0.06≤ ≤90(% %) range : 10.0( % )- - 80.0(% % ) ( Acc/Dec time) )F0.05+ +F0.06≤ ≤90(% %) 20.0(%) 60.0(%) F0.05, F0.06 is only effective when S curve Acc/Dec mode( F0.04=1)is selected during Acc/Dec selection, and F0.05+ +F0.06≤90%. S curve starting time is shown as Fig. 6-2③,slope of output frequency variation increases by degrees from 0. S curve rising time is shown as Fig.6-2②,slope of output frequency variation is constant. S curve ending time is shown as Fig.6-2①,slope of output frequency variation steps down to 0. S curve Acc/Dec mode,suitable for starting and stopping elevator, deferent belt, carrier transporter load etc.. note F0.07 Acc/Dec time unit range: :0, 1 0 This function determines Acc/Dec time unit. 0: second 1: minute (1) This function is effective for all Acc/Dec process except for jog run. note (2) To choose second as time unit is recommended. F0.08 Acc time 1 range: :0.1- -6000.0 20.0 F0.09 Dec time 1 range: :0.1- -6000.0 20.0 59 RD800 series Service Manual Accelerating time is defined as time for inverter accelerating from 0Hz to 50.00Hz,see t1 in Fig.6-3,Dec time is defined as time for inverter decelerating from 50.00Hz to 0Hz, see t2 in Fig.6-3. Output freq. 50.00Hz time t1 Fig.6-3 note t2 Acc/Dec time definition (1) In RD800 series inverter 7 kinds of Acc/Dec time are defined in total,here we only define Acc/Dec time 1,Acc/Dec time 2~7 are defined in F2.18~F2.29, please refer to Section 6.3. (2) Can choose time unit minute or second for Acc/Dec time 1~7 by F0.07, factory default is second. F0.10 high limit frequency range: :low limit- -400.00Hz 50.00Hz F0.11 low limit frequency range: :0.00- -high limit 0.00Hz F0.12 Low limit freq. run mode range: :0:run at low limit freq. 1:stop running 0 The inverter will decrease output frequency gradually in set decelerating time when actual set frequency is lower than low limit frequency,after reaching low limit frequency,the inverter will run at low limit frequency if F0.18 is set to 0;The 60 RD800 series Service Manual inverter will reduce output frequency sequentially to zero frequency run if F0.18 is set to 1. 0: manual boost. Torque boost voltage is determined completely by parameter F0.14,its characteristic is boost voltage fixed,but the motor is prone to magnetic saturation when lightly loaded. 1: automatic torque boost. Torque boost voltage varies as stator current of the motor changes,bigger stator current corresponds to bigger boost voltage. inverter output current Boost volt.= = F0.14 ×motor rated volt.× × 2×inverter rated current 100 F0.14 Range: :0.0- -20.0(% %) Torque boost 4.0(% %) To improve inverter’s low frequency torque characteristic,can carry on boost compensation for output voltage,degressive torque curve and constant torque curve torque boost are separately shown as Fig.6-4 (a), (b). voltage voltage motor rated volt. motor rated volt. Volt. Boost Freq. Volt. Boost Freq. rated freq. rated freq. (a)degressive torque curve torque boost graph (b) constant torque curve torque boost graph Fig.6-4 torque boost graph (1) improper setting to this parameter can cause motor heating or over current protection. note (2) advise the user to adopt manual torque boost and to adjust V/F curve according to motor parameter and usage occasion when driving synchronous motor. F0.15 V/F curve setting range: :0~3 0 This function code defines RD800 flexible V/F setting mode to satisfy different 61 RD800 series Service Manual load characteristic. Can choose 4 kinds of fixed curve according to definition of F0.15. If F0.15=0,V/F curve bears constant torque characteristic;as curve 0 in Fig.6-5. If F0.15=1,V/F curve bears 2.0 order power degressive torque characteristic; as curve 3 in Fig.6-5. If F0.15=2,V/F curve bears 1.7 order power degressive torque characteristic; as curve 2 in Fig.6-5. If F0.15=3,V/F curve bears 1.2 order power degressive torque characteristic; as curve 1 in Fig.6-5. The user can choose 1, 2, 3 V/F curve run mode according to load characteristic to reach better energy save result while the inverter is driving degressive torque load such as blower and water pump etc.. Output volt. Rated volt. 0 1 2 3 Output freq. 0 rated freq. Fig.6-5 F0.16 G/P device type setting V/F curve range: :0, 1 0 0:G type 1:P type 6.2 Start-up, stop, braking function parameter group: F1 F1.00 Start-up run mode range: :0, 1, 2 0 0: start from starting frequency. The inverter start according to F1.01 starting frequency and F1.02 starting frequency holding time. 1: first braking then starting. First brake according to DC braking voltage and time (F1.03, F1.04),then start at starting frequency. 2: reserved. 62 RD800 series note Service Manual (1) start-up mode 0: Advise the user to adopt start-up mode 0 in common application occasion and when driving synchronous motor. (2) start-up mode 1: Be applicable to small inertia load with forward run or reverse run phenomena when the moter doesn’t drive any device,for big inertia load,advise not to adopt start-up mode 1. F1.01 Starting frequency range: :0.0- -10.00Hz 0.00 Hz F1.02 Starting freq. holding time range: :0.0- -20.0S 0.0S Starting frequency means initial frequency at which the inverter start up,as fs shown in Fig.6-6;Starting freq. holding time means consecutive run time during which the inverter run at starting frequency,as t1 shown in Fig.6-6. fmax freq. Hz fs starting freq. time t1 starting time Fig.6-6 starting freq. and starting time note Starting frequency is not limited by low limit frequency. F1.03 Zero freq. DC braking volt. range: :0- -15(% %) 0(% %) F1.04 Zero freq. DC braking time range: :0.0- -20.0S 0.0S Zero Freq. DC braking is special function for FKM (Flat Knitting Machine). Specific function is: the inverter enters into braking status automatically during running when running frequency is lower than F3.29 (Zero Freq. Braking frequency), and realizes continuance of current phase intelligently, fast and smooth 63 RD800 series Service Manual orientation for motor’s rotor. The inverter will stop braking automatically and switch into running if specified frequency increased or reverse running instruction provided in the braking, Curve figure as Fig6-7: . IB is zero Freq. braking current, to set according to actual braking torque by setting F1.03. ⑵. BR is specified zero Freq. braking signal point, inverter enters into zero Freq. braking status automatically after 1/4 F1.04. ⑶. F’is any time in braking. When specified frequency increased or reverse running instruction provided, the inverter will end zero Freq. braking and enter into running status. But the inverter is still in running status and waits for frequency raising instruction. ⑷. After F1.04, the inverter stops output and the motor is in zero Freq. running status if there is neither frequency raising instruction nor reverse instruction. Output freq. stop braking initiative freq. I IB F BR 0 output volt. (virtual value) DC braking value F’ running stop braking time 1/4 F1.04 F1.04 run command Fig.6-7 Fig.6-8 Dec stop+DC braking Zero freq. DC braking Volt. And Time F1.05 Stop mode Range: :0, 1, 2 0 0: Dec stop. The inverter reduces output frequency gradually according to set Dec time upon receival of stop command and stops running after frequency is reduced to 0. 1: free stop. The inverter stop outputting at once when receiving stop command and the load stops freely according to mechanical inertia. 2: Dec plus DC braking stop. The inverter reduces output frequency gradually according to set Dec time upon receival of stop command and start DC braking when F1.06 stop braking initiative frequency is reached. F1.06 Stop DC braking initiative frequency F1.07 Stop DC braking time 64 range: :0.0- -15.00Hz 3.00Hz range: :0.0- -20.0S 0.0S RD800 series Service Manual F1.08 is percentage relative to inverter rated input voltage. Have no DC braking process if stop braking time is 0.0s,as shown in Fig.6-8. 6.3 Auxiliary run function parameter group: F2 F2.00 range : 0.00 - Analog filtering time constant 0.20S The time constant used when the inverter filter sampled value when frequency is set by exterior analog channel. Can improve the situation by increasing this filtering time constant if connecting wire is long or disturbance is serious which cause unstable set frequency. Analog filtering time constant must be bigger than F3.11(sampling cycle), otherwise the system would run unsteadily. F2.01 range: :0.0- -3600.0S FWD REV run dead-section time 0.0S During process of transiting from forward run to reverse run or from reverse run to forward run, transition time during which the inverter wait at zero output frequency, as t1 shown in Fig.6-9. Output freq. time t1 Fig.6-9 FWD REV run dead-section time F2.02 Automatic energy save run range: :0, 1 0 To reach better energy save result, the inverter would detect load current to get the purpose of automatic energy save. 0: no action 1: action Empty or lightly loaded motor can get the purpose of energy save by detecting load current to adjust output voltage properly. Automatic energy save run is mainly applied to occasion of stable load, speed. note This function commonly applied to load such as blower and water pump etc. 65 RD800 series F2.03 Service Manual range: :0, 1, 2 AVR function 0 AVR namely automatic voltage adjusting function. Indicate that the inverter can output constant voltage by AVR function when the inverter input voltage fluctuates. 0: no action 1: action all the time 2: no action only during Dec note a. when input voltage is higher than rated value, under normal situation should set F2.03=1. When F1.05=0 namely inverter in decelerating stop,motor Dec time is short and running current would be bigger. But the motor decrease speed placidly with small run current and long Dec time if choose AVR action all the time. b. should set F2.03=0, namely AVR function ineffective when the motor system oscillates which caused by choosing AVR function. F2.04 Slip freq. compensation range: :0~ ~150(% %) 0 This function can adjust output frequency properly as the load varies to compensate slip frequency of the asynchronous motor dynamically, so that control motor speed in constant value. If act with automatic torque boost function, can get better low speed moment characteristic. As shown in Fig.6-10. 100% Slip compensation Output current 150% 100% Before slip compensation After slip compensation 50% Motor speed 66 RD800 series Service Manual Fig.6-10 slip freq. compensation graph F2.05 range: :2- -15.0K Carrier freq. Depend on device type Carrier frequency mainly affects motor noise and heat consumption during running. Relation between carrier frequency and motor noise, current leakage, disturbance is as follows: Carrier frequency increase(↑),motor noise decrease(↓),motor current leakage increase(↑),disturbance to environment increase(↑); Carrier frequency decrease (↓),motor noise increase (↑),motor current leakage decrease (↓),disturbance to environment decrease (↓). Should decrease carrier frequency properly to reduce heat consumption of the inverter when ambient temperature is high and motor load is heavy. Relation of RD800 each type and carrier frequency is as shown in Table 6-1. Table 6-1 relation table of device type and carrier frequency carrier freq. device type Max.carrier freq. (KHz) 0.2KW 15 2.0 2 0.4KW 15 2.0 2 0.75KW 14 2.0 2 1.5KW 13 2.0 2 note Min. carrier freq (KHz) factory default (KHz) (1) To get better control characteristic,suggest that the ratio of carrier frequency to inverter max. run frequency be not smaller than 36. (2) Error exists in current displayed value when carrier frequency is small. F2.06 Jog run frequency range: :0.10- -50.00Hz 5.00Hz F2.07 Jog Acc time range: :0.1- -60.0S 20.0S F2.08 Jog Dec time range: :0.1- -60.0S 20.0S Jog frequency has the highest priority. Under any status, the inverter would transit to run at jog frequency at once according to set jog accelerating, decelerating time as long as jog command is inputted, as shown in Fig.6-11. Jog accelerating time means time during which the inverter accelerate from 0Hz to 50.00Hz,Jog Dec time 67 RD800 series Service Manual means time during which the inverter decelerate from 50.00Hz to 0Hz. Jog decelerating time Jog freq. Jog accelerating time Jog. signal note Jog freq. Jog. signal Fig.6-11 jog run (1) Keypad, control terminal and serial port can do jog control all. (2) The inverter will stop according to Dec stop mode after jog run command is withdrawn. F2.09 Freq. input channel combination range: :0~ ~28 0: VCI+ +CCI 1: VCI- -CCI 2: reserved 3: reserved 4: reserved 5: reserved 6: external pulse provision+ +CCI 7: external pulse provision- -CCI 8: reserved 9: reserved 10: reserved 11: reserved 12: reserved 13: VCI, CCI any nonzero value effective, VCI preferred 14: reserved 15: 485+CCI 16: 485-CCI 17: 485+VCI 18: 485-VCI 19: 485+ keypad analog potentiometer 20: 485- keypad analog potentiometer 21: VCI+ keypad analog potentiometer 68 0 RD800 series Service Manual 22: VCI- keypad analog potentiometer 23: CCI+ keypad analog potentiometer 24: CCI- keypad analog potentiometer 25: reserved 26: reserved 27: reserved 28: reserved F2.10 host inverter communication freq. provision proportion range: :0- -500(% %) 100(% %) Host&sub inverter communication freq. provision proportion,this parameter need to be set in sub inverter but not need in host inverter. F2.11 range: :0000-1111 LED display control 1 0000 F2.11 make use of 4 bits of the parameter to set if C.07—C.10 is displayed in parameter, thereinto 0 indicates not displayed, 1 indicates displayed. Set parameter of 4 bit is as following figure: 4th bit 3rd bit 2nd bit 1st bit C-07: run time C-08: accumulative run time C-09: inp C-10: output end status F2.12 LED display control 2 range: :0000-1111 1111 F2.12 make use of 4 bit of the parameter to set if C.11—C.14 is displayed in parameter, thereinto 0 indicates not displayed, 1 indicates displayed. Set parameter of 4 bit is as following figure: 4th bit 3rd bit 2nd bit 1st bit C-11:analog input VCI C-12:reserved C-13:analog input CCI C-14:outer pulse input 69 RD800 series F2.13 Service Manual range: :LED 1st bit: 0~2 LED 2nd bit: 0~2 LED 3rd bit: 0~4 Parameter operation control 0 LED 1st bit 0: all parameter allowed to be modified 1: except this parameter, ,all other parameter not allowed to be changed 2: except F0.01 and this parameter, ,all other parameter not allowed to be changed LED 2nd bit 0: no action 1: renew factory default 2: clear history failure record LED 3rd bit 0: all the buttons locked 1: all the buttons locked except STOP key 2: all the buttons locked except , STOP key 3: all the buttons locked except RUN, STOP key 4: all the buttons locked except SHIFT, STOP key note (1)Factory default of this function parameter is 0, ,i.e., all the function parameter can be modified.After modifying the parameter, please first set this function code to 0 if you want to modify function code setting.After modifying the parameter you can change this function code setting to expected protection grade if parameter protection is needed. (2) After clearing memory information or renewing manufacturer parameter, the 1st bit of this function code will resume 0 automatically. (3) After the 3rd bit of F2.13 is setted, the keypad will be locked after you press ESC for 5 seconds, and then corresponding keys is locked. Please press ESC for 5 seconds again for unlocking the keypad. F2.14 communication deployment range: :LED 1st bit: :0~ ~5 st nd LED 2nd bit: 0, 1, 2 03 F2.14 make use of 1 bit, 2 bit to set baud rate and data format of serial communication,thereinto LED 1st bit represents communication baud rate, set value as follows: 0: 1200BPS 1: 2400BPS 2: 4800BPS 3: 9600BPS 4: 19200BPS 70 RD800 series Service Manual 5: 38400BPS LED 2nd bit: represents data format,set value as follows: 0: 1- -8- -1 format, no checkout. Namely: 1 bit for starting, 8 bits for data, 1 bit for stop, no checkout. 1: 1- -8- -1 format, even checkout. Namely: 1 bit for starting, 8 bits for data, 1 bit for stop, even checkout. 2: 1- -8- -1 format, odd checkout. Namely: 1 bit for starting, 8 bits for data, 1 bit for stop, odd checkout. F2.15 Local address range: :0- -127, 127 is broadcast 1 This function code is used to identify address of this inverter during serial port communication.127 is for main inverter during main and sub device communication between inverters. 127 is broadcast address, ,can only receive and execute broadcast command from upper machine but not respond to upper machine when 127 is set to broadcast notice address. F2.16 Communication overtime checkout time range: :0.0- -1000.0S 1S When serial port communication fails and its continuous time exceed set value of this function code,the inverter judge it as communication failure. The inverter would not detect serial port communication signal, namely this function ineffective when set value is 0. F2.17 Local response delay time range: :0- -1000ms 5ms Local response delay time represents the time within which the inverter serial port receive and execute command from upper device and then respond to upper device, this function is just used for setting this delay time. F2.18 Accelerating time 2 range: :0.1- -6000.0 20.0 F2.19 Decelerating time 2 range: :0.1- -6000.0 20.0 F2.20 Accelerating time 3 range: :0.1- -6000.0 20.0 F2.21 Decelerating time 3 range: :0.1- -6000.0 20.0 F2.22 Accelerating time 4 range: :0.1- -6000.0 20.0 F2.23 Decelerating time 4 range: :0.1- -6000.0 20.0 F2.24 Accelerating time 5 20.0 F2.25 Decelerating time 5 range: :0.1- -6000.0 71 range: :0.1- -6000.0 20.0 RD800 series Service Manual F2.26 Accelerating time 6 range: :0.1- -6000.0 20.0 F2.27 Decelerating time 6 range: :0.1- -6000.0 20.0 F2.28 Accelerating time 7 range: :0.1- -6000.0 20.0 F2.29 Decelerating time 7 range: :0.1- -6000.0 20.0 Can define 3 kinds of accelerating decelerating time and can choose accelerating decelerating time 1 ~ 7 during inverter run process by different combination of control terminal,please see definition for function of accelerating decelerating time terminal in F5.00~F5.07. note Accelerating decelerating time 1 is defined in F0.08 and F0.09. F2.30 Multi-step freq. 1 range: :low limit -high limit fre 5.00Hz F2.31 Multi-step freq. 2 range: :low limit -high limit 10.00Hz F2.32 Multi-step freq. 3 range: :low limit -high limit 20.00Hz F2.33 Multi-step freq. 4 range: :low limit -high limit 30.00Hz F2.34 Multi-step freq. 5 range: :low limit -high limit 40.00Hz F2.35 Multi-step freq. 6 range: :low limit -high limit 45.00Hz F2.36 Multi-step freq. 7 range: :low limit -high limit 50.00Hz F2.37 Multi-step freq. 8 range: :low limit -high limit 5.00Hz F2.38 Multi-step freq. 9 range: :low limit -high limit 10.00Hz F2.39 Multi-step freq. 10 72low limit -high limit range: : 20.00Hz RD800 series Service Manual These set frequency will be used in multi-step speed run mode and simple PLC run mode,please refer to multi-step speed run terminal function of F5.00~F5.04 and F4 group simple PLC function. F2.45 Jumping freq. 1 range: :0.00- -400.00Hz 0.00Hz F2.46 Jumping freq. 1 range range: :0.00- -30.00Hz 0.00Hz F2.47 Jumping freq. 2 range: :0.00- -400.00Hz 0.00Hz F2.48 Jumping freq. 2 range range: :0.00- -30.00Hz 0.00Hz F2.49 Jumping freq. 3 range: :0.00- -400.00Hz 0.00Hz F2.50 Jumping freq. 3 range range: :0.00- -30.00Hz 0.00Hz F2.45~F2.50 function is set for keeping inverter output frequency away from resonance frequency of mechanical load. Inverter set frequency can jump around some frequency point according to mode shown in Fig. 6-12, at most 3 jumping range can be defined. Set freq. after adjusted Jumping freq. 3 Jumping freq. 2 Jumping freq. 1 Jumping range 3 Jumping range 2 Jumping range 1 Set freq. Fig.6-12 jumping frequency and range graph F2.51 Set run time F2.52 Run time accumulation range: :0- -65535h 0 range: :0- -65535h 73 0 RD800 series Service Manual After run accumulative time reach set run time (F2.51),the inverter will output indicator signal,please refer to F5.10 function introduction. F2.52 denotes accumulative run time of the inverter from leaving factory to now. F2.53 range: :0- -4 RS485/232 frame format selection 0 0: a frame of 14 bytes or 18 bytes ASCII 1: a frame of 8 bytes or 10 bytes hex, ,primary response not changed 2: a frame of 8 bytes or 10 bytes hex, ,12 command has no response 3: a frame of 8 bytes or 10 bytes hex, ,14 command has no response 4: a frame of 8 bytes or 10 bytes hex, ,both 12 and 14 command have no response 6.4 Closed-loop run control parameter: F3 Analog feedback control system: Input pressure specified value through VCI port, send 4~20mA feedback value of pressure sensor to inverter CCI input port,make up of analog closed-loop control system by built-in PID adjustor,as shown in Fig.6-13. QF supply L1 L2 L3 FWD COM +10V provision 1-3K RD800 U V W PE CCI send out M P pressure sensor Power 4~20mA GND VCI GND Fig.6-13 note built-in PID analog feedback control system graph Specified value can also be provided with option by F0.00 function code. 74 RD800 series Service Manual RD800 built-in PID adjustor make up of control system and its work principle proportion gain (F3.08) chart is as follows: Closed-loop specified value specified value adjusting (F3.06,F3.06) + e error limit (F3.12) _ integral gain (F3.09) differential differentigain al gain (F3.10) (F3.10) feedback adjusting (F3.05,F3.07) + + closed-loop output closed-loop feedback value Fig.6-14 PID control principle diagram In above Fig.6-14 ,definition of closed-loop specified value, feedback value, error limit and proportion integral differential parameter is same as that of common PID adjustor parameter, see respectively (F3.01~F3.12) definition,relation of specified value and expected feedback value is as shown in Fig.6-15. Thereinto specified value take 10V as reference and feedback take 20mA as reference. Specified value adjusting and feedback value adjusting in Fig.6-14 is for confirming corresponding relation and unitive dimension between specified value and feedback value. Expected feedbck value 20mA specified value 4mA 10V 0 Fig.6-15 specified value and expected feedback value When the system is determined,basic steps for setting closed-loop parameter are as follows: (1) determine closed-loop provision and feedback channel(F3.01, F3.02) (2) need to set relation between closed-loop provision and feedback for analog 75 RD800 series Service Manual closed-loop (F3.04~F3.07) (3) set closed-loop presetting frequency function (F3.14, F3.15) (4) set closed-loop proportion gain, integral gain, differential gain, sampling cycle, error (F3.08~F3.12) F3.00limitClosed-loop run control selection 0 range: :0, 1, 2 0: closed-loop run control ineffective 1: PID closed-loop run control effective 2: reserved F3.01 provision channel selection range: :0~3 1 0: digital provision. 1: VCI analog 0- -10V voltage provision 2: CCI analog provision. Can choose 0~10V voltage or 4~20mA current provision 3: keypad analog potentiometer provision F3.02 Feedback channel selection range: :0~6 1 0: VCI analog input voltage 0- -10V 1: CCI analog input 2: VCI+CCI 3: VCI-CCI 4: Min { VCI, CCI } 5: Max { VCI, CCI } When CCI analog input is selected to be current input, it will be converted to voltage value in the inverter. 6: pulse feedback F3.03 Specified value digital setting range: :0.00- -10.00V 0.00V When F3.01=0, figure provision F3.03 will be as specified value of closed-loop control system directly. Therefore when control closed-loop system through keypad or serial port, can change system specified value by modifying F3.03. F3.04 min. specified value range: 0.0- - max. specified 0.0(% %) F3.05 corresponding feedback value of min. specified value range: :0.0- -100.0(%) 0.0(% %) F3.06 max. specified value range: :min. specified value -100.0(% %) 100.0(%) corresponding feedback value range: :0.0%- -100.0(% %) F3.07 of max. specified value 76 100.0(%) RD800 series Service Manual F3.04~F3.07 define relation curve of analog closed-loop provision and expected feedback. Their set value is percentage of provision and feedback actual value relative to reference (10V or 20mA). positive adjusting feedback negative adjusting feedback corresponding feedback value of max. specified value corresponding feedback value of min. specified value corresponding feedback value of max. specified value corresponding feedback value of min. specified value min. provision max. provision min. provision max. provision Fig.6-16 provision, ,feedback curve F3.08 Proportion gain Kp range: :0.000- -9.999 0.050 F3.09 Integral gain Ki range: :0.000- -9.999 0.050S F3.10 Differential gain Kd range: :0.000- -9.999 0.000 F3.11 Sampling cycle T range: :0.01- -1.00S 0.10S The more big Kp proportion gain is, the more quick the response is,but overbig is prone to bringing surge. Only applying proportion gain Kp adjustment can’t eliminate offset completely,can apply integral gain Ki and differential gain to make up of PID control in order to eliminate residual offset. The bigger Ki is, the more quickly the system responds to changing offset, but overbig is prone to bringing surge. Sampling cycle T is sampling cycle for feedback value,during each sampling cycle PID adjustor calculate for one time,the longer the sampling cycle is , the slower the system responds. F3.12 Offset limit range: :0.0- -20.0(% %) 2.0(% %) For Max. offset of closed-loop specified value,as shown in Fig.6-17,PID adjustor stops adjusting when feedback value is within this range. To utilize this function reasonably redound to harmonizing the conflict between system output 77 RD800 series Service Manual precision and stabilization. Feedback value Specified value offset limit Output Freq. preset freq. time Output Freq. time time Fig.6-17 F3.13 offset limit preset freq. holding time Fig.6-18 integral separation PID adjusting threshold closed-loop preset freq. run range: :0.0- -100.0% 100.0 PID integral separation,integral don’t react when specified value and feedback value are bigger than this limit, only when specified value and feedback value are smaller than or equal to this limit,integral react. Can adjust system response speed by adjusting this parameter. F3.14 closed-loop preset frequency range: :0-high limit freq. 0.00Hz F3.15 closed-loop preset frequencyholding time range: :0.0-6000S 0.1S This function can make closed-loop adjusting enter into stable phase quickly. After closed-loop run starts, the inverter first accelerates to preset frequency F3.14 in terms of accelerating time, and after running at this frequency for a period of time F3.15, it runs according to closed-loop characteristic. As shown in Fig.6-18. Set preset freq. and holding time to “0’ if closed-loop preset freq. function is not needed. note F3.16 Revival frequency range: :0.00- -400.00Hz 0.00Hz F3.17 Sleep frequency range: :0.00- -400.00Hz 0.00Hz Revival frequency define frequency limit from sleep status to work status. If set frequency is bigger than this limit and the situation sustains for a revival delay time, the inverter will enter into work status from sleep status. Sleep frequency define frequency limit from work status to sleep status. If set frequency is smaller than this limit and the situation sustains for a sleep delay time, the inverter will enter into sleep status from work status. This function can realize sleep function and make energy save run possible, avoid the inverter staring at threshold frequency frequently. F3.18 Sleep delay time 78 range: :0.0- -6000.0S 0.0 RD800 series Service Manual This parameter is to set delay time when entering into sleep function. RD800 will stop running if the output frequency is lower than sleep frequency and holding time longer than this sleep delay time. F3.19 range: :0.0- -6000.0S Revival delay time 0.0 This parameter is to set delay time when entering into revival function. F3.20 Constant pressure water supply mode selection range: :0~3 0 0: select inverter OC to act in one-drive-one water supply mode 1: select constant pressure water supply board to act in one-drive-one water supply mode 2: select constant pressure water supply board to act in one-drive-two water supply mode 3: select constant pressure water supply board to act in one-drive-three water supply mode F3.21 range: :0.001- -9.999Mpa Long-distance manometer range 1.000 To set 10V or 20mA by this parameter. F3.22 Allowed offset to high limit and lower limit Freq. when add or reduce pumps range: :0.0- -100.0% % 0.0 By this parameter,we defines that the inverter begins to add or reduce pumps when output frequency falls in offset range of high limit frequency or lower limit frequency.The inverter begins to add or reduce pumps at high limit frequency or lower limit frequency if this parameter is set to be 0.0%. F3.23 range: :0.0- -1000.0S Pump switchover judging time 300.0 This parameter defines the judging time from output frequency up to high limit to adding pump and the same from ouput frequency up to lower limit to reducing pump. F3.24 Magnetic control conductor range: :0.1- -10.0S switchover delay time 0.5 This parameter defines the action delay time of magnetic control conductor 79 RD800 series Service Manual when it’s from power source to variable frequency or from variable frequency to power source. This parameter defines automatic switchover interval, for more information about automatic switchover please see parameter F3.30. The inverter will close automatic switchover function if this parameter is set to be 0000min. This time only includes RD800 running time. notice F3.26 range: :0~1 Water supply supervision Para. display 0 0: C-11, C-12 display voltage value of VCI, CCI. 1: C-11, C-12 display PID specified pressure and feedback pressure. F3.27 range: :0, 1 Closed-loop adjusting characteristic 0 0: Forward function. motor speed increases as specified value increases. 1: Reverse function. motor speed decreases as specified value increases. F3.28 LED initial supervision Para. selection range: :0~14 1 This parameter defines initial supervision parameter selection during running or stop. For example F3.28=3, LED displays output voltage initially, please press SHIFT key if you want to see about other supervision parameter. 0: set frequency 1: output frequency 2: output current 3: output voltage 4: DC bus bar voltage 5: motor speed 6: heat sink temperature 7: run time 8: accumulative run time 9: input terminal status 10: output terminal status 11: analog input VCI/PID provision 12: analog input CCI/PID feedback 13: reserved 14: exterior pulse input F3.29 80 Zero freq. braking freq. at starting Range:0.00-15.00Hz 0.00Hz RD800 series Service Manual Same as detailed description for F1.03 and F1.04. F3.30 Failure relay TA, ,TB, ,TC function selection range: :0~24 15 Same as detailed description for F5.10. F3.31 VCI analog input gain Range:0-800% 100 VCI analog input gain,figure as following: f Gain is 150% 50Hz Gain is 100% Gain is 50% VCI VCI analog input 6.5 Simple PLC rungain function parameter group: F4 The user can set by himself the output frequency direction and running time of the inverter during a running cycle by simple PLC function according to spot craft demand, as shown in Fig.6-19. f6 f2 a2 a1 Simple PLC run f7 f5 d3 f1 d7 a6 d7 a5 a3 f3 T1 T2 T3 d5 a 4 f4 T5 T4 81 PLC step finishing indication T6 T7 500ms RD800 series Service Manual RD800 serial inverter simple PLC run function provide 7 kinds of multi-step speed run mode,see below an example of 7 step speed. In Fig.6-20,a1~a5, d1~d5 is accelerating or decelerating time of relative step,set by accelerating decelerating time parameter F0.08, F0.09 and F2.18~F2.29 in total 7 kinds of parameter,f1~f7, T1~T7 indicating set frequency and run time set by function code F4.01~F4.14. Simple PLC run f2 a2 a1 f1 a6 f6 d7 f7 f5 d3 d7 a5 a 3 f3 d5 a4 f4 T2 T1 T3 T4 T5 T6 T7 RUN command Fig.6-20 stop after PLC single circle PLC step finishing and circle finishing indication can be realized by outputting 500mS pulse indicator signal through open circuit collector terminal OC,detailed function defined by F5.10. F4.00 range: :LED 1st bit: :0~3 LED 2nd bit: :0, 1 LED 3rd bit: 0, 1 Simple PLC run setting 000 This function code make use of its 1st bit, 2nd bit, 3rd bit to set PLC run mode, PLC rerun mode after interruption, set run time unit, detail as follows: LED 1st: 0: no action. PLC run mode ineffective. 1: stop after single circle. As shown in Fig.6-20, the inverter stops automatically after finishing a circle, can only start when another run command is available. 2: keep final value after single circle. As shown in Fig.6-21,the inverter keep running according to frequency, direction of final step after finishing a circle,the inverter won’t stop according to set decelerating time until the stop command is available. f2 a2 a1 f1 d3 a3 f a 6 f6 d7 f7 f5 a5 82 d7 RD800 series Service Manual Fig.6-21 holding mode after PLC single circle f6 f6 f7 f2 f5 f7 f2 f5 f1 f1 d1 f1 d1 PLC run f3 d2 f3 f4 f4 T1 T2 T3 T4 T5 T6 T7 T1 T2 T3 T4 T5 T6 T7 T1 First circle Second circle RUN command STOP command Fig.6-22 PLC consecutive circle mode 3: consecutive circle. As shown in Fig.6-22,the inverter start next circle automatically after finishing a circle,until there is stop command. LED 2nd bit: 0: start from first step. Stop during running caused by stop command, failure or power off,after restarting the inverter will run from first step. 1: continue to run from step frequency of interruption moment. When stop during running caused by stop command or failure,the inverter will record current step used time automatically and enter into this step automatically after restarting, continue to run for residual time according to defined frequency of this step, as shown in Fig.6-23. The inverter will rerun from first step after restarting if power Interruption signal off. f1 output freq.Hz a1 d2 83 RD800 series Service Manual Fig.6-23 PLC starting mode 1 LED 3rd bit : PLC run time unit 0: second; 1: minute This unit is only effective to PLC run step time,for accelerating decelerating time of PLC run period, their unit selection is determined by F0.07. note (1) If run time of PLC segment is set to 0,this segment is ineffective. (2) can make PLC process a pause, ineffective, work etc. through terminal, for detail please refer to terminal correlative function parameter group F5. F4.01 Step 1 setting range: :000- -621 000 F4.02 Step 1 runtime range: :0- -6000.0 10 F4.03 Step 2 setting range: :000- -621 000 F4.04 Step 2 runtime range: :0- -6000.0 10 F4.05 Step 3 setting range: :000- -621 000 F4.06 Step 3 runtime range: :0- -6000.0 10 F4.07 Step 4 setting range: :000- -621 000 F4.08 Step 4 runtime range: :0- -6000.0 10 F4.09 Step 5 setting range: :000- -621 000 F4.10 Step 5 runtime range: :0- -6000.0 10 F4.11 Step 6 setting range: :000- -621 000 F4.12 Step 6 runtime range: :0- -6000.0 10 F4.13 Step 7 setting range: :000- -621 000 F4.14 Step 7 runtime range: :0- -6000.0 84 10 RD800 series Service Manual F4.01~F4.14 utilize LED 1st bit, 2nd bit, 3rd bit to separately define frequency setting,direction and accelerating decelerating time of PLC Run, see following for detail: LED1st bit: frequency setting 0: multi-step frequency i i=1~7 is defined by F2.30~F2.44. 1: frequency is determined by function code F0.00 LED 2nd bit: run direction selection 0: forward run 1: reverse run 2: determined by run command (FWD,REV) LED3rd bit: accelerating decelerating time selection 0: accelerating decelerating time 1 1: accelerating decelerating time 2 2: accelerating decelerating time 3 3: accelerating decelerating time 4 4: accelerating decelerating time 5 5: accelerating decelerating time 6 6: accelerating decelerating time 7 6.6 Terminal correlative function parameter group: F5 F5.00 Input terminal X1 function selection range: :0~42 0 F5.01 Input terminal X2 function selection range: :0~42 0 F5.02 Input terminal X3 function selection range: :0~42 0 F5.03 Input terminal X4 function selection range: :0~42 0 F5.04 Input terminal X5 function selection range: :0~42 0 F5.05 reserved F5.06 reserved F5.07 reserved 85 RD800 series Service Manual Multi-function input terminal X1~X5 provides 43 kinds of selection mode for the user,can choose based on spot requirement. For parameter function table please see Table 6-2. Table 6-2 multifunction input function selection table item 0 2 corresponding function item corresponding function Leave control terminal unused 1 Multi-step speed control terminal 1 Multi-step speed control terminal 2 3 Multi-step speed control terminal 3 4 Multi-step speed control terminal 4 5 External forward run jog control 6 External reverse run jog control 7 Accel/Decel time selecting terminal 1 8 Accel/Decel time selecting terminal 2 9 Accel/Decel time selecting terminal 3 10 External device failure input 11 External restoration input 12 Free stop input 13 External stop command 14 stop DC braking input command DB 15 Inverter run prohibition 16 Frequency increasing command( UP) 17 frequency descending command( DOWN) 18 Accel/Decel prohibited command 19 Three-wire run control 20 Closed-loop ineffective 21 22 Simple PLC pause command 23 PLC ineffective PLC stop status restoration (reset variable of PLC interruption moment, make it restart from first segment) 24 Frequency provision channel selection 1 25 Frequency provision channel selection 2 26 Frequency provision channel selection 3 27 Frequency switched to CCI 28 Command switched to terminal 29 Run command channel selection 1 30 Run command channel selection 2 31 Run command channel selection 3 32 Traverse runin 33 External interruption input 34 interior counter clearing end 35 interior counter triggering end 36 Interior timer clearing end 37 interior timer triggering end 38 Pulse frequency input( only effective for X5) 39 Reserved 40 Reserved 41 Reserved 42 Reserved Now explain listed function in Table 6-2 as follows: 1~4: Multi-step speed control terminal. Can set 15 step speed run frequency by choosing ON/OFF combination of these function terminal. 86 RD800 series Service Manual Table 6-3 multi-step speed run selection table K4 K3 K2 K1 Frequency setting OFF OFF OFF OFF Common run frequency OFF OFF OFF ON Multi-step frequency 1 OFF OFF ON OFF Multi-step frequency 2 OFF OFF ON ON Multi-step frequency 3 OFF ON OFF OFF Multi-step frequency 4 OFF ON OFF ON Multi-step frequency 5 OFF ON ON OFF Multi-step frequency 6 OFF ON ON ON Multi-step frequency 7 ON OFF OFF OFF Multi-step frequency 8 ON OFF OFF ON Multi-step frequency 9 ON OFF ON OFF Multi-step frequency 10 ON OFF ON ON Multi-step frequency 11 ON ON OFF OFF Multi-step frequency 12 ON ON OFF ON Multi-step frequency 13 ON ON ON OFF Multi-step frequency 14 ON ON ON ON Multi-step frequency 15 Above multi-step frequency can be used in multi-step speed run and simple PLC run, please see below an example of multi-step speed run: We now define control terminal X1, X2, X3, X4 separately as follows: After set F5.00=1, F5.01=2, F5.02=3, F5.03=4, X1, X2, X3, X4 are used for realizing multi-step run,as shown in Fig.6-24. Output frequency speed 11 speed 2 speed 1 speed 7 speed 6 speed 9 speed 15 Common set freq. time Run command multisection speed control terminal 1 multisection speed control terminal 2 multisection speed control terminal 3 multisection speed control terminal 4 K1 K2 on on K3 on K4 on K5 87 RD800 series Fig.6-24 Service Manual multi-step speed run In fig.6-25 see an example of terminal run command channel,can make forward, reverse run control by K5, K6. In Fig.6-24, by different logic combination of K1, K2, K3, K4,the inverter can run according to common set frequency or multi-step frequency based on above table. 3 phase breaker L1 power supply RD800 U V W PE L2 L3 M KM K1 K2 RD800 K3 K4 K5 FWD REV COM X5 K6 COM COM Fig.6-25 multi-step speed run Fig.6-26 exterior device failure always-open input 5~6: external jog run control input JOGF/JOGR.When run command channel is set to terminal run command channel F0.02=1,JOGF is jog forward run,JOGR is jog reverse run,jog operation frequency, jog accelerating decelerating time is defined in F2.06~F2.08 (remark: jog run command channel is determined by F0.02) 7~9: Accel&Decel time terminal selection Table 6-4 Accel&Decel time terminal selection logic mode Terminal 2 Terminal 2 Terminal 1 Accel/Decel time selection OFF OFF OFF Accel time 1/ Decel time 1 OFF OFF ON Accel time 2/ Decel time 2 OFF ON OFF Accel time 3/ Decel time 3 OFF ON 88 ON Accel time 4/ Decel time 4 RD800 series Service Manual Can realize selection for Accel&Decel time1~7 by ON/OFF combination of Accel&Decel time terminal. 10: external equipment fault input. Can input fault signal of external equipment by this terminal to be convenient for the inverter to monitor fault of external equipment. The inverter displays “E0.14”, namely external equipment fault alarm after receiving the external equipment fault signal. 11: exterior restoration input. After the fault alarm takes place in the inverter, can restore the inverter through this terminal. Its function is same as function of key RESET on the operation panel. 12: free stop input. This function is same as free stop during running defined in F1.05,but it’s realized by control terminal to be convenient for long-distance control. 13: exterior stop command. This command is effective to all run command channel,when this function is effective the inverter stops running in mode set by F1.05. 14: DC injection braking input command DB during stop. Implement DC injection braking to the motor during stop by control terminal,in order to realize urgent parking and accurate orientation of the motor. Braking initial frequency, braking time are defined in F1.06, F1.07. 15: inverter run forbiddance. The inverter during running stops freely when this terminal is effective and forbidden to start in waiting status. Mainly applied to occasion needing safe linkage. 16~17: frequency increasing command UP/descending command DOWN. Realize frequency increasing or descending by control terminal, which substitute for keypad to realize long-distance control. Effective during common run if F0.00=2.Increasing descending speed is set by F5.09. 18: Accel&Decel speed forbidden command. Let the motor not effected by any foreign signal(except stop command),keep running at current frequency. note Ineffective during normal decelerating stop. 89 RD800 series Service Manual 19: three-wire run control. Please refer to function description of F5.08 run mode (three-wire run mode). 20: closed-loop ineffective. Realize flexible switch to lower level run mode under closed-loop run status. note (1) can switch between closed-loop and lower level run mode only during closed-loop run(F3.00=1). (2) start stop control, direction and Accel&Decel time are subject to setting of corresponding run mode when it’s switched to lower level run mode. 21: PLC ineffective. Realize flexible switch to lower level run mode under PLC run status. note (1) can switch between PLC and lower level run mode only during PLC run(F4.00≠0). (2) start stop control, direction and Accel&Decel time are subject to setting of corresponding run mode when it’s switched to lower level run mode. 22: simple PLC pause command. Implement pause control to PLC process during running,run at zero frequency when this terminal is effective,not time for PLC run;after ineffective implement automatic speed tracking start and continue PLC run. For application method please refer to function description of F4.00~F4.14. 23: PLC stop status restoration. Under stop status of PLC run mode, will clear PLC run step, runtime, run frequency etc. recorded when PLC run stops if this terminal is effective,please see F4 group function description. 24~26: terminal frequency provision channel selection. Through ON/OFF combination of frequency provision channel selection terminal 24, 25, 26,can realize frequency provision channel switch shown in Table 6-5. For relation of terminal switch and function code F0.00 setting, that is, latter effective. Table 6-5 terminal frequency provision channel selection logic mode frequency provision channel selection end 3 frequency provision channel selection end 2 frequency provision channel selection end 1 OFF OFF OFF hold freq. setting OFF OFF ON potentiometer provision OFF ON OFF keypad number provision OFF ON ON terminal UP/DOWN adjusting provision ON OFF OFF serial port provision ON OFF ON VCI 90 frequency provision channel selection RD800 series Service Manual ON ON OFF CCI ON ON ON end PULSE provision 27: switch frequency to CCI. Frequency provision channel is switched to CCI provision compulsorily when this function terminal is effective, frequency provision channel come back to previous status when this function terminal is ineffective. 28: command switched to terminal. Run command channel is switched to terminal run command channel compulsorily when this function terminal is effective. 29~31: terminal select run command channel Table 6-6 run command channel logic mode Run command channel selection terminal 3 Run command channel selection terminal 2 Run command channel selection terminal 1 OFF OFF OFF hold run command channel OFF OFF ON keypad run command channel OFF ON OFF OFF ON ON end run command channel (keypad STOP command ineffective) end run command channel (keypad STOP command effective) ON OFF OFF serial port run command channel (keypad STOP command ineffective) ON OFF ON serial port run command channel (keypad STOP command effective) Run command channel Can realize control command selection shown in Table 6-6 by ON/OFF combination of run command channel selection terminal,For relation of terminal switch and function code F0.00 setting, that is, latter effective. 32: traverse jump-in. When traverse start mode is manual jump-in,traverse function effective if this terminal effective,see F6 function parameter description. 33: exterior interruption input. The inverter close off output and run at zero frequency during running upon receiving exterior interruption signal. The inverter implement automatic speed tracking start-up to resume running once external interruption signal is relieved. 34: interior counter clearing end. To clear built-in counter in the inverter with cooperation of counter triggering signal. 35: interior counter triggering end. Counting pulse input port of built-in counter,pulse max. frequency: 200Hz,see function code F5.24, F5.25. 36: interior timer clearing end. To clear built-in timer in the inverter with cooperation of timer triggering signal. 91 RD800 series Service Manual 37: interior timer triggering end. Please see function description for parameter F5.27. 38: pulse frequency input( only effective to X5). Only effective for multifunction input terminal X5, this function terminal receive pulse signal as frequency provision, for relation between inputted signal pulse frequency and set frequency in detail, please refer to F7 group parameter. 39: reserved 40: reserved 41: reserved 42: reserved F5.08 range: :0- -3 FWD/REV run mode selection 0 This parameter defines 4 kinds of exterior terminal control mode for inverter running. 0: 2-wire control mode 1 RD800 K2 K1 run 0 0 stop 1 0 reverse run 0 1 forward run 1 1 stop K1 Fig.6-27 FWD K2 REV COM 2-wire run mode 1 0: 2-wire control mode 2 K2 K1 run 0 0 stop 1 0 stop 0 1 forward run 1 1 reverse run Fig.6-28 RD800 K1 FWD K2 REV COM 2-wire run mode 2 2: 3-wire control mode 1 thereinto: RD800 SB1: stop button SB2: forward run button SB2 FWD SB1 Xi SB3 92 REV RD800 series Service Manual SB3: reverse run button Fig.6-29 3-wire run mode 1 Xi is multifunction input terminal of X1~X5, here should define its corresponding terminal function as No. 19 “3-wire run control” function. 3: 3-wire control mode 2 SB1: stop button SB2: run button RD800 SB2 SB1 K2 FWD K2 Xi REV run direction selection 0 Forward run 1 Reverse run COM Fig.6-30 3-wire run mode 2 Xi is multifunction input terminal X1~X5, here should define its corresponding terminal function as No. 19 “3-wire run control” function. The inverter restores after failure and start at once if run command channel selecting terminal and terminal FWD/REV is effective during warning alarm stop. F5.09 UP/DOWN speed range: :0.01- -99.99Hz/S 1.00 Hz/S This function code defines varying rate of the set frequency when it’s modified by UP/DOWN terminal. F5.10 Open collector output terminal OC output setting F5.11 reserved F5.12 reserved F5.13 reserved range: :0~24 0 OC open collector output terminal,Table 6-7 shows option of above 4 function parameter,choosing same output terminal function repeatedly is allowed. Table 6-7 output terminal function selection table 93 RD800 series item corresponding function Service Manual item corresponding function 0 Inverter running signal (RUN) 1 Frequency arriving signal (FAR) 2 Frequency level detectingsignal (FDT1) 3 reserved 4 Overload warning signal( OL) 5 Output Freq. reach high limit( FHL) 6 Output Freq. reach low limit( FLL) 7 Inverter stops for under voltage blockage (LU) 8 Stop for exterior failure( EXT) 9 Inverter zero speed running 10 In PLC run process 11 Simple PLC segment run finished 12 PLC finish one cycle run 13 reserved 14 Inverter is ready for run( RDY) 15 Inverter failure 16 traverse high&low limit restriction Interior counter final value arrive 18 Interior counter specified value arrive 17 19 20 Interior timer timing arrive 21 reserved 22 reserved 23 reserved 24 reserved Set runtime arrive Now introduce function listed in Table 6-7 as follows: 0: inverter during running( RUN). The inverter is in run status,output indicator signal. 1: frequency arriving signal( FAR). Refer to function description of F5.14. 2: Frequency level detecting signal( FDT1). Refer to function description of F5.15~F5.16. 3: reserved 4: overload warning signal( OL). Inverter output current exceed F9.05 overload detect level and time exceed F9.06 overload detect time,output indicator signal. 5: output frequency reach high limit( FHL). When set frequency≥high limit frequency and run frequency reach high limit frequency,output indicator signal. 6: output frequency reach low limit( FLL). When set frequency≤low limit frequency and run frequency reach low limit frequency,output indicator signal. 7: Inverter stops for under voltage blockage( LU). When the inverter is running, LED displays“P.OFF” and output indicator signal if DC bus-bar voltage is lower than limitative level. 8: stop for exterior failure( EXT). When the inverter give the alarm (E014) and stops for exterior failure, output indicator signal. 9: inverter zero speed running. When the inverter output zero frequency but 94 RD800 series Service Manual in run status, output indicator signal. 10: In PLC run process 11: Simple PLC segment run finished. After simple PLC current segment run is finished,output indicator signal(single pulse signal,width 500ms). 12: PLC finish one cycle run 13: reserved 14: Inverter is ready for run( RDY). If this signal is effective, shows that bus-bar voltage is normal and run prohibition terminal is ineffective, the inverter can receive start-up command. 15: Inverter fault. If failure takes place when the inverter is running, the inverter output indicator signal. 16: Traverse high&low limit restriction. After choosing traverse function, if frequency fluctuant range based on center frequency of traverse is above high limit frequency F0.10 or under low limit frequency F0.11, the inverter will output indicator signal, as shown in Fig. 6-31. output set freq. High limit checkout range time Low limit Y OC: traverse fluctuation Fig.6-31 time traverse range restriction Fig.6-32 freq. arriving signal output 17: Interior counter final value arrive 18: Interior counter specified value arrive 17~18 please refer to function description of F5.25~F5.26. 19: Set runtime arrive. When accumulative runtime of the inverter (F2.52) reach set runtime(F2.51),output indicator signal. 20: Interior timer timing arrive. Refer to function description for F5.27. 21: Reserved 22: Reserved 23: Reserved 24: Reserved F5.14 Freq. arriving(FAR)detect range 95 range: :0.00- -50.00Hz 5.00Hz RD800 series Service Manual This parameter is supplementary definition to No. 1 function in Table 6-7.As shown in Fig.6-32,when output frequency of the inverter is within high&low detect range of set frequency,output pulse signal. F5.15 FDT1( (freq. level) )electric level range: :0.00- -high limit frequency 10.00Hz F5.16 FDT1 lag range: :0.00- -50.00Hz 1.00Hz Output freq. FDT1 lag FDT1electric F5.15~F5.16 is supplementary level definition to No.2 function in time Table 6-7, introduce as follows:When output frequency exceed the set frequency Y (FDT1 electric level),output indicator signal, time till output frequency descend to be some frequency(FDT1 electric level-FDT1 lag) Fig.6-33 freq. level detecting lower than FDT1 electric level,as shown in Fig.6-33. F5.17 Analog output(AO) )selection range: :0- -9 0 0: output frequency( 0- -high limit frequency) 1: set frequency( 0- -high limit frequency) 2: output current( 0- -2× ×rated current) 3: output voltage( 0- -1.2× ×load motor rated voltage) 4: bus-bar voltage( 0- -800V) 5: PID provision (0.00-10.00V) 6: PID feedback (0.00-10.00V) 7: reserved 8: reserved 9: reserved F5.18 Analog output( (AO) )gain range: :0.50- -2.00 1.00 F5.19 Analog output( (AO) )offset range: :0.00- -10.00V 0.00 96 RD800 series Service Manual For AO analog output, the user can modify display measuring range or emend meter head error by adjusting output gain if necessary. F5.20 reserved F5.21 reserved F5.22 reserved F5.23 DO terminal output function selection range: :0~9 0 Same as F5.17 function parameter description. F5.24 DO max. pulse output freq. range: :0.1- -20.0( (max. 20KHz) ) 10.00 DO port max. output pulse frequency corresponds to maximum value optioned by F5.23,for example 0: output frequency,then max. Output pulse frequency corresponds to high limit frequency. F5.25 Set interior count number arriving provision range: :0--9999 0 F5.26 Specified interior count number arriving provision range: :0--9999 0 F5.25, F5.26 is supplementary definition to No. 17, 18 function in Table 6-7. Set count number provision,shows that when some number of pulse are inputted to Xi(count triggering signal input function terminal), OC (open collector Output terminal) output a indicator signal. As shown in Fig.6-36,OC output an indicator signal when the 8th pulse is 97 RD800 series Service Manual inputted to Xi. Here F5.25=8. Specified count number provision,shows that when some number of pulse are inputted to Xi, Yi output a indicator signal,till set count number is reached. As shown in Fig.6-34,TA, TB, TC start to output an indicator signal when the 5th pulse is inputted to Xi. Until set count number 8 is reached. Here F5.26=5. Specified count number is ineffective when it is bigger than set count number. Xi input 1 2 3 4 5 6 7 8 9 OC TA, TB, TC Fig.6-34 F5.27 set count number and specified count number provision Interior timer timing setting range: :0.1- -6000.0s 60.0 This parameter is used to set timing time of interior timer of the inverter.The timer is activated by exterior triggering end(triggering end selected by F5.00~F5.07), the timer begins timing upon receiving exterior triggering signal, after it’s up to timing time one effective pulse signal of 0.5s will be outputted from relative OC end 6.7 traverse special function parameter group: F6 F6.00 traverse function selection range: :0, 1 0 0: traverse function ineffective 1: traverse function effective F6.01 traverse run mode range: :LED 1st bit: 0, 1 LED 2nd bit: 0, 1 00 0: automatic jump-in mode. After start-up run at traverse preset frequency for a period of time, then enter into traverse operation automatically. 98 RD800 series Service Manual 1: terminal manual run mode. When set the multifunction terminal Xi( Xi=X1~X5)to function 32 and it’s effective, enter into traverse state; quit traverse state if ineffective and run frequency is at traverse preset frequency. LED 2nd bit: 0: changing amplitude. Amplitude AW varies with center frequency, for its changing rate please see F6.02 definition. 1: fixed amplitude. Amplitude AW is determined by high limit frequency and F6.02. notice Traverse center frequency input setting channel is set by F0.00 function. F6.02 traverse amplitude range: :0.0- -50.0(% %) 0.0(% %) changing amplitude: AW=center frequency×F6.02 fixed amplitude: AW=high limit frequency×F6.02 note Traverse run frequency is restricted by high limit, low limit frequency;if set improperly,abnormal traverse operaion arise. F6.03 Sudden jumping freq. range: :0.0- -50.0 0.0(% %) As shown in Fig.6-37.If this parameter is set to 0, no jumping frequency. F6.04 traverse cycle range: :0.1- -999.9S 10.0S Whole time for a cycle including traverse rising, descending process. Range: 0.0-98.0(% %) Triangle wave 50.0(%) rising time (traverse cycle) Define runtime of traverse rising segment=F6.04×F6.05 (s),runtime of descending segment = F6.04×(1-F6.05) (s). Please refer to description in Fig.6-37. F6.05 F6.06 F6.07 Traverse preset frequency Traverse preset frequency latency time range: :0.00- -400.00Hz 0.00Hz range: :0.0- -6000S 0.0S F6.06 is used for defining inverter run frequency before entering into traverse operation. When automatic start-up mode is optioned,F6.07 is used for setting holding time 99 RD800 series Service Manual running at traverse preset frequency before enter into traverse operation;When manual start-up mode is optioned,F6.07 setting is ineffective. Please see description in traverse amplitude Fig.6-35. Run freq. Hz AW=Fset*F6.02 traverse high limit Fh center freq.Fset traverse low limit FL +AW -AW traverse preset freq. a1 Weaving sudden jumping freq. =AW*F6.03 triangle wave rising time weaving Accel per start-up latency accel time time F6.07 =F6.04*F6.05 traverse cycle time t Decel per Decel time run command stop command 6.8 Fig. 6-35 traverse Frequency provision function parameter group: F7 F7.00 VCI minimum provision range: :0.00- -F7.02 0.0V F7.01 Corresponding freq. to VCI minimum provision range: :0.00- -high limit frequency 0.00Hz F7.02 VCI max. provision F7.03 range: :0.00- -10.00V range: :0.00- -high limit frequency 10.0V Corresponding freq. to VCI maximum provision F7.04 CCI minimum provision range: :0.00- -F7.06 0.00V F7.05 Corresponding freq. to CCI minimum provision range: :0.00- -high limit frequency 0.00Hz F7.06 CCI max. provision range: :0.00- -10.00V 10.00V 100 50.00Hz RD800 series Service Manual F7.07 Corresponding freq. to CCI range: :0.00- -high limit max. provision frequency F7.08 reserved F7.09 reserved F7.10 reserved F7.11 reserved F7.12 reserved range: :0.1- -20.0K F7.13 PULSE max. pulse input F7.14 PULSE minimum provision range: :0.0- -F7.16 F7.15 Corresponding freq. to PULSE min. provision F7.16 PULSE max. provision F7.17 Corresponding freq. to PULSE max. provision range: :0.00- -high limit frequency range: :F7.14(PULSE min. provision)- -F7.13(max. input pulse) range: :0.00- -high limit frequency 101 50.00Hz 10.0K 0.0K 0.00Hz 10.0K 50.00Hz RD800 series Service Manual F2.00 sets the analog channel filtering time constant,to filter input signal,the more long filtering time is, the more great anti-jamming ability is, but response speed descend; the more short filtering time is, the more fast the inverter respond, but anti-jamming ability is weakened. Set freq. Set freq. fmax fmax fmin fmin A Amin A Amin Amax (1) plus characteristic A:VCI provision Amax (2) minus characteristic Amin:min. provision fmin:corresponding freq. of min. provision Amax:max. provision fmax:corresponding freq. of max. provision See below relation curve of CCI and set frequency: Set freq. Set freq. fmax fmax fmin fmin A A Amin Amax Amin (1) plus characteristic Amax (2) minus characteristic A: CCI provision Amin:min. provision fmin:corresponding freq. of min. provision Amax:max. provision fmax:corresponding freq. of max. provision See below relation curve of PULSE and set frequency: Set freq. Set freq. fmax fmax fmin fmin P P Pmin Pmax (1) plus characteristic P: PULSE provision Pmin: min. provision Pmax: max. provision Pmin Pmax (2) minus characteristic fmin: corresponding freq. to min. provision 102 corresponding freq. to max. provision fmax: RD800 series 6.9 Service Manual motor and vector control function parameter group: F8 F8.00 reserved F8.01 Motor rated voltage Range: 1- -480V Depend on device type F8.02 Motor rated current Range: 0.1- -999.9A Depend on device type F8.03 Motor rated frequency Range: 1.00- -400.00Hz Depend on device type F8.04 Motor rated speed Range: 1- -9999r/min Depend on device type F8.05 Motor pole Range: 2-14 Depend on device type F8.06 Motor rated power Range: 0.1- -999.9KW Depend on device type F8.07 reserved F8.08 reserved F8.09 reserved F8.10 reserved F8.11 reserved F8.12 reserved F8.13 reserved F8.14 reserved 103 RD800 series F8.15 F8.16 reserved Frequency display offset F8.17 Reserved Service Manual Range:0-2.00Hz 0.20Hz Please set F8.01~F8.06 according to rated data of drived motor for safety. 6.10 Protection function parameter: F9 reserved F9.00 F9.01 failure self-restoration times range: :0- -10 0 F9.02 failure self-restoration interval range: :0.5- -20.0S 5.0S During run process, failure will take place accidently due to load fluctuation and the inverter will cut off output, here failure self-restoration function can be applied in order to let the device continue to run. During self-restoration, the inverter will try to resume running in speed checking restart mode but stop outputting and failure protected if the inverter can’t resume running successfully within set times. Self-restoration function will be shut down if failure self-restoration times is set to 0. notice (1) To use failure self-restoration function must take device allowance and no essential failure in the inverter as preconditions. (2) Self-restoration function is ineffective to failure protection caused by overload and over heat. F9.03 Motor overload protection mode selection range: :0, 1 1 This parameter defines protecting action mode when overload, overheat take place in the inverter. 0: no action. No motor overload protection characteristic(apply with caution), here the inverter have no overload protection for load motor; 1: inverter cut off output at once. The inverter cut off output and motor stop freely when overload, overheat take place. F9.04 motor overload protection coefficient range: :20.0-120.0(%) 100.0(%) This parameter sets sensibility of the inverter implementing thermal relay protection to load motor, can implement correct heat protection to the motor by 104 RD800 series Service Manual setting this value when output current value of load motor don’t match rated current of the inverter, as shown in Fig.6-36. Value of this parameter can be determined by following formula: motor rated current F9.04= ×100 inverter rated output current The inverter will lose thermal relay protection function when a piece of inverter drive multiple motors in parallel. Please assemble heat protection relay at input note side of each motor to protect them effectively. time [F9.04]=50% 1 Output current Alarm level [F9.05] [F9.04]=100% Yn minute current 55% high [F9.06] time high 110% 150% (G) [F9.06] 105% 120% (P) Fig.6-36 electronic thermal relay protection Fig.6-37 overload alarm F9.05 overload alarm checkout level range: :20- -200(% %) 130(%) F9.06 overload alarm delay time range: :0.0- -20.0S 5.0S If output current exceeds electric level set by parameter F9.05 continuously, open collector outputs effective signal(refer to Fig.6-37 and interrelated description of parameter F5.10) after delay time set by F9.06 passed. F9.07 Overvoltage stall selection range: :0, 1 F9.08 Stall overvoltage point range: :120-150(%) 1 140(%) 0: banned 1: allowed Actual descending rate of motor speed may be lower than that of output frequency due to effect from load inertia when the inverter is in decelerating run 105 RD800 series Service Manual process, here the motor will feed electric energy back to inverter which will make DC bus-bar voltage of the inverter increase, overvoltage protection will takes place if not take steps. Overvoltage stall protection function, indicates that output frequency of the inverter stops descending if bus-bar voltage detected during run process exceed stall voltage point defined by F9.08 (relative to standard bus-bar voltage) and the inverter continue to implement decelerating run when bus-bar voltage detected again is lower than stall overvoltage point. As shown in Fig. 6-38. stall overvoltage point time output frequency time Fig.6-38 F9.09 F9.10 F9.11 overvoltage stall function automatic current limiting level frequency descending rate during current limiting automatic current limiting action selection range: :110- -200(% %) range: :0.00- -99.99Hz/ /S range: :0, 1 150(%) 10.00Hz/S 0 By automatic current limiting function the inverter can limit load current not to exceed automatic current limiting level set by F9.09 to avoid tripping out for failure caused by rushing current. This function is especially suitable for some biggish inertia or acutely changing load occasion. Automatic current limiting (F9.09) defines current threshold value of automatic current limiting action, its value is the percentage relative to inverter rated current. Frequency descending rate during current limiting (F9.10) defines adjusting rate to output frequency during automatic current limiting action. If frequency descending rate during automatic current limiting F9.10 is too 106 RD800 series Service Manual small,inverter isn’t easy to get rid of automatic current limiting state which may cause overload failure finally;If descending rate F9.10 is too big, the inverter may be in generating state for long time which will cause overvoltage protection. Automatic current limiting function is effective in accelerating decelerating state and whether it’s effective in constant speed run state is determined by automatic current limiting action selection (F9.11). F9.11=0 indicates that automatic current limiting is ineffective during constant speed running; F9.11=1 indicates that automatic current limiting is effective during constant speed running; Output frequency may varies during automatic current limiting action,so automatic current limiting function is not suitable for occasion demanding stable output frequency during constant speed run. 6.11 Failure record function parameter: Fd Fd.00 previous one failure record range: : 0~23 0 Fd.01 previous two failure record range: : 0~23 0 Fd.02 previous three failure record range: : 0~23 0 Fd.03 previous four failure record range: : 0~23 0 Fd.04 previous five failure record range: : 0~23 0 Fd.05 previous six failure record range: : 0~23 0 0: no failure 1―23: failure E0.01-E0.23,please see chapter 7 for specified failure type. 107 RD800 series Service Manual Fd.06 Set freq. at previous failure range: : 0-high 0 Fd.07 Output freq. at previous failure range: : 0-high 0 Fd.08 output current at previous failure range: : 0-999.9A 0 Fd.09 output volt. at previous failure range: :0-999V 0 Fd.10 DC bus-bar vlot. at previous failure range: :0~800V 0 Fd.11 Load motor speed at previous range: :0~9999 0 Fd.12 Module temp. at previous failure range: :0~100 0 Fd.13 Input end state at previous failure Fd.14 Accu. runtime at previous failure 6.12 FF.00 0 range: :0~65535h 0 Code and manufacturer function parameter: FF user password range: : 0000- -9999 0000 User password setting function is used for prohibiting unauthorized personnel 108 RD800 series Service Manual from consulting and modifying function parameter. Set this function code to 0000 when user password function isn’t wanted. First input 4 bits number as user password and press ENTER DATA key to confirm, then the password will come into effect at once. Password modification: Enter into password verification state by pressing ESC MENU key, after inputting primary 4 bits password parameter editing state is available,choose FF.00(here FF.00=0000),input new password and press ENTER DATA key to confirm,then the password come into effect at once. Please keep the password you set without fail, in case the password is missing please consult the manufacturer. note FF.01 manufacturer password range: : 0000- -9999 0000 Setting function for the manufacturer, user need not modify it. 7 Troubleshooting 7.1 Failure and countermeasure Possible failure types in RD800 are shown in Table 7-1 and failure code is from E001 to E023. Some failure code is reserved for intelligent automatic diagnosis function which will be executed continuously in future. When failure takes place in the inverter, the user should check according to note of this table first and record failure phenomena detailedly. Please contact our after-sale service and technical support Department or agent in your local place when technical service is needed. Table 7-1 failure type and the countermeasure failure failure type possible reason countermeasure code E001 overcurrent Accelerating time is too Prolong accelerating time during short 109 RD800 series accelerating process Service Manual Improper V/F curve Restart rotating motor E002 overcurrent during decelerating process Low power source voltage Too small power of the inverter Decelerating time is too short Have potential energy load or big inertia load Adjust V/F curve setting,adjust manual torque boost or change to automatic torque boost Set speed checking restart function Check input power supply Choose inverter with high-power Prolong decelerating time Increase braking power of external energy consumption braking subassembly Power of inverter is a bit Choose inverter with high-power small E003 overcurrent Load change suddenly or Check or reduce break of the load during Have unwonted constant phenomena speed process Accel/Decel time is set Prolong accelerating decelerating to too short time properly low power source Check input power supply voltage Power of inverter is a bit Choose inverter with high-power small E004 overvoltage Unwonted input voltage Check input power supply during Accel time is set to too Prolong accelerating time accelerating short properly process Restart rotating motor Set speed checking restart function E005 overvoltage Decelerating time is too Prolong decelerating time during short decelerating Have potential energy Increase braking power of process load or big inertia load external energy consumption braking subassembly E006 Overvoltage Unwonted input voltage Check input power supply during Accel/Decel time is set Prolong accelerating decelerating constant to too short time properly speed process Input voltage change Assemble reactor abnormally Load inertia is a bit big Use energy consumption subassembly E007 controlpower Unwonted input voltage Check input power supply or supply look for service overvoltage 110 RD800 series E008 Inverter overload Service Manual Accel time is set to too short DC injection braking is too big improper V/F curve Restart rotating motor E009 Motor overload power source voltage is too low Load is too big improper V/F curve Prolong accelerating time Reduce DC injection braking current,prolong braking time Adjust V/F curve and torque boost Set speed checking restart function check power source voltage Choose inverter with high-power Adjust V/F curve and torque boost check power source voltage power source voltage is too low General motor run at low Can choose frequency conversion speed with big load motor for long time low speed run motor overload to set motor overload protection protection factor set factor correctly incorrectly motor blocked up or load Check the load change too suddenly and quickly E010 inverter over Air-path blocked To clear air-path or improve heating ventilation condition Ambient temperature is Improve ventilation condition, too high lower carrier frequency Fan damaged Replace the fan E011 reserved reserved reserved E012 reserved reserved reserved E013 Inverting Transient overcurrent of Refer to countermeasure for module the inverter overcurrent protection phase to phase short wiring again circuit or earthing short circuit of output 3 phase Air-path blocked or fan To clear air-path or replace the damaged fan Ambient temperature is Lower ambient temperature too high Connecting wire or Check and connect the wire again insert on control board loose 111 RD800 series Service Manual Unwonted current wave caused by missing output phase etc. Assistant power supply damaged and drive voltage lacking Unwonted control board E014 external device use sudden stop STOP failure key in non-keypad run mode Use sudden stop STOP key under condition of stall Sudden stop terminal for external failure closed E015 current Connecting wire or detecting insert on control board circuit failure loose Assistant power supply damaged Hall component damaged Unwonted amplifying circuit E016 RS485 Baud rate set improperly communication Serial port failure communication error Failure warning parameter set improperly E017 E018 E019 E020 Upper device doesn’t work reserved reserved reserved reserved Under voltage Under voltage System Serious disturbance disturbance E021 reserved Main control DSP read and write wrongly reserved 112 Check wiring Look for service from manufacturer or agent Look for service from manufacturer or agent Look up operation mode Set running parameter correctly Open external failure terminal after external failure is settled Check and connect the wire again Look for service from manufacturer or agent Look for service from manufacturer or agent Look for service from manufacturer or agent set Baud rate properly STOP key to reset,look press RESET for service Modify F2.16, F2.17 Check if upper device work and wiring is correct reserved reserved check spot input voltage STOP Reset by pressing RESET key or add mains filter at power supply input side Reset by the key-press, look for service reserved RD800 series Service Manual E022 reserved E023 E2PROM read and write wrongly reserved reserved Mistake take place when Reset by pressing STOP RESET read or write control Look for service from parameter manufacturer or agent Po.FF Under voltage Under voltage check spot input voltage 7.2 Failure record lookup This series inverter can record latest 6 failure code and inverter run parameter of the last failure, to search these informations can redound to finding out reason of the failure. Failure information is all stored in Fd group parameter,please enter into Fd group parameter to see about information by referring to keypad operation method. code content code Content Fd.00 previous one failure record Fd.08 output current at previous failure Fd.01 previous two failure record Fd.09 output volt. at previous failure Fd.02 previous three failure record Fd.10 DC bus-bar vlot. at previous failure Fd.03 previous four failure record Fd.11 load motor speed at previous failure Fd.04 previous five failure record Fd.12 module temp. at previous failure Fd.05 previous six failure record Fd.13 input end state at previous failure Fd.06 set freq. at previous failure Fd.14 Accu. runtime at previous failure Fd.07 output freq. at previous failure — — 7.3 Failure reset ! warning (1) Before reset you must find out reason of failure downright and eliminate it, otherwise may cause permanent damage to the inverter. (2) If can’t reset or failure takes place again after resetting, should look for reason and continuous resetting will damage the inverter. (3) Reset should take place 5 minutes after overload, overheat protection action. To resume normal running when failure takes place in the inverter, you can choose following any kind of operation: ⑴Set any one terminal of X1~X5 to external RESET input (F5.00~F5.04=11), open it after connected to COM. 113 RD800 series Service Manual ⑵When failure code is displayed,press ⑶Cut off power supply. 8 STOP RESET key after restoration is confirmed. Maintenance 8.1 Routine maintenance When you use ESD800 series you must assemble and operate it according to demand listed in this《service manual》strictly. During run state, temperature, humidity, vibration and aging parts may affect it. To avoid this, it is recommended to perform routine inspections. Table 8-1 period Inspection daily periodic item √ Daily inspection items Inspection content Criterion Run state (1)output current (1)within range of rated value parameter (2)output voltage (2)within range of rated value 114 RD800 series Service Manual (3)inside temp. (3)temp. increment < 35 (1)installing ambient (1)good ventilation, unblocked air-path Cooling √ system (2)local fan (2)rotate normally without abnormal noise √ Motor (1)heating (1)no abnormality (2)noise (2)even (1) vibration, heating (1)vibration balanced, proper wind (2)noise (2) without abnormal sound (3)fixation of lead, terminal (3)fixed screw don’t loose (1)temperature, humidity (1)-10 ~+40 40 ~50 used in lower volume or execute compulsory heat dissipating (2)dust, water and leakage (2)no water leakage imprint, no dust (3)gas (3)no peculiar smell temp. √ √ Inverter Run ambient Recommend to inspect with following instrument: Input voltage: electric voltmeter;output voltage: rectifying voltmeter;input output current: pincers ammeter. 8.2 Inspection and replacement of damageable parts Some component parts in the inverter will be abraded or bear descending performance for long-term usage,to assure that the inverter can run stably and reliably, it is recommended to perform defending maintenance and replace corresponding parts if necessary. (1) cooling fan Abnormal noise, even oscillation may take place if the fan have wearing bearing, aging blade, here replacement of the fan should be considered. (2) filter electrolyte capacitance When frequent-changing load causes increasing pulsant current and aging electrolyte under high ambient temperature, the electrolyte capacitance may be damaged and here should replace it. 8.3 Repair guarantee 115 RD800 series Service Manual (1) Within 12 months from purchasing date, if failure caused by inverter itself takes place under normal conservation and usage, we will provide free repair service. (2) We will take some upkeep if one of following situations takes place within period of repair guarantee. a. If did not use the inverter according to《service manual》strictly or did not use it under ambient demanded in《service manual》, which cause failure. b. Failure caused by applying the inverter to non-normal function; c. Failure caused by self-repair, refit which is not already allowed; d. Damage caused by bad keeping, falling down from high place or other extrinsic factor after purchasing the inverter; e. Failure caused by natural disaster or its reason such as unwonted voltage, thunderbolt, water fog, fire, salt corroding, gas corroding, earthquake and storm etc.; f. Make bold to tear up product logo (such as: nameplate etc.); Body serial number don’t accord with that in repair guarantee card. (3) We calculate service fee based on actual cost, which is subject to contract if any. (4) You can contact the agent and also our company directly if you have questions. After repair guarantee period, we shall also provide lifetime charged repair service for our products. Our company will also provide lifetime repair service with fee for inverter which is not note within period of repair guarantee. 8.4 Storage The user must pay attention to following points for temporary storage and long-term storage after purchasing the inverter: (1) Avoid storing the inverter in high temperature, moist place and place of dust, metal powder and assure good ventilation. (2) Longtime storage will cause electrolyte capacitance of low quality, so must assure that it’s electrified for one time within 2 years and electrification time is not shorter than 5 hours and input voltage must be increased to rated value gradually by voltage adjustor. 116 RD800 series 9 Service Manual Fitting parts 9.1 Communication subassembly 9.1.1 Long-distance operation key board Maximum electric distance from local keypad to inverter is 2m. RS485 communication mode is adopted between inverter and long-distance 117 RD800 series Service Manual keypad,only a four-core cable is needed between them and maximum electric distance can reach 1000m.They communicate with each other in main-auxiliary mode, namely take long-distance keypad as main device and inverter as auxiliary one. Connecting wire end is fixed by common screw which is easy to maintain. This series of inverter support usage of local keypad and long-distance keypad at the same time,no priority order,both can operate the inverter synchronously. Following function can be realized by long-distance keypad: (1) Can control run, stop, jog, failure restoration, changing set frequency modifying function parameter and run direction of auxiliary device. (2) Can identify auxiliary device type and monitor run frequency, set frequency output voltage, output current, analog closed loop feedback, analog closed loop setting and exterior counting value of auxiliary device. Fig. 9-1 EN-KB7 long-distance keypad 9.1.2 Communication cable 118 RD800 series Service Manual (1) long-distance keypad communication cable Type: EN-LC0030 (3.0m) Used for connecting between long-distance keypad and inverter. Remark: 1m, 2m, 3m, 5m, 10m, 15m are standard deployment for our company’s inverter,it’s needed to subscribe for the cable if it exceeds 15m. 119 RD800 series Service Manual 10 Examples 10.1 Common speed regulation running 10.1.1 Basic wiring diagram 3 phase breaker L1 power supply L2 RD800 L3 motor U V W E TA TB M failure waring light ENTE TC R AO L1 L2 cymometer GND Fig. 10-1 10.1.2 Set following basic parameter: (1) set parameter F8.01-F8.06 according to rated value of the inverter. (2) set F0.00 parameter to 0,choose keypad analog potentiometer to set frequency. (3) set F0.02 parameter to 0,choose keypad to control start-up, stop. (4) use F0.03 parameter to set run direction. note (1) Press key to set frequency. STOP (2) To press RESET key,the inverter will stop. ENTER (3) To press DATA key,inverter enter into next menu or confirm data. (4) Press key to increase or decrease the data. 10.1.3 Realized function (1) realize stepless speed regulation to the motor, use keypad to control start/stop and keypad analog potentiometer to adjust frequency. (2) bear failure warning function. (3) connect with cymometer,which indicates output frequency of the inverter. 10.1.4 Application field 120 RD800 series Service Manual Used for common speed regulation field,such as: transportation machine, china machine, baccy machine, metallurgy machine etc. 10.2 Terminal control running 10.2.1 Basic wiring diagram 3 phase breaker L1 power supply L2 RD800 L3 forward run reverse run U V W E TA FWD REV COM motor M failure waring light L1 TB TC L2 +10V specified signal 10K AO VCI ammeter GND GND Fig. 10-2 10.2.2 Parameter setting (1) set parameter F8.01-F8.06 according to rated value of the inverter. (2) set F0.00 parameter to 4, 5 to choose VCI, CCIaccordingly, can accept frequency set signal within 0~10V. (3) set F0.02 parameter to 1,to choose terminal run command channel. note (1) if F5.08=0,namely 2 wire control mode 1:FWD and COM are closed, moter is in forward run;REV and COM are closed,motor is in reverse run FWD, REV and COM are closed or opened together,the inverter stop. (2) set frequency is specified through VCI analog channel. 10.2.3 Realized function (1) control forward run/reverse run of the motor by external on-off quantum. (2) control speed of the motor by 0~10V signal. (3) bear failure warning and output current indication function. 10.2.4 Application field Used in field where need long-distance control to start/stop of the motor such as blower, food, chemical machine, packing machine, transportation machine etc. 121 RD800 series Service Manual 10.3 Multi-step speed control running 10.3.1 Parameter setting (1) set parameter F8.01-F8.06 according to rated value of the inverter. set F0.02 parameter to 1,to choose terminal run command channel. (2) F2.30-F2.44: multi-step speed frequency setting. (3) F5.00-F5.04 set multi-step speed terminal control function. notice (1) If F5.08=0,namely 2 wire control mode 1:FWD and COM are closed,moter is in forward run;REV and COM are closed,motor is in reverse run;FWD, REV and COM are closed or opened together,the inverter stop. (2)If any one or more terminal of X1, X2, X3 and COM are closed together, the inverter will run according to multi-step speed frequency determined by X1, X2, X3 (multi-step speed frequency set value are determined by F2.30-F2.44).Can realize manual control and automatic control for multiple frequency, and also control for forward run, reverse run, free stop, reset, warning protection. 10.3.2 Basic wiring diagram 三相断路器 L1 power supply RD800 L2 E FWD REV TA X1 X2 run indicator light OC 24V/220VAC OCG X5 122 L2 PLC X3 X4 Realized function L1 TC Fig.10-3 10.3.3 failure waring light TB COM multi-step speed control 1 multi-step speed control 2 multi-step speed control 3 free stop reset M W L3 forward run reverse run 电动机 U V RD800 series Service Manual (1) make use of external on-off quantum signal to control start/stop of the motor. (2) make use of external on-off quantum signal to make the motor run at set frequency. (3) bear free stop and reset function by utilizing external on-off quantum signal. (4) bear warning alarm and PLC run indication function. 10.3.4 Application field: Applied in field where need frequent multi-speed adjustment to motor speed such as toughened glass, weaving, paper making, chemical etc.. 10.4 Closed-loop control system 10.4.1 Parameter setting (1) set parameter F8.01-F8.06 according to rated value of the inverter. (2) F3.00=1: setting channel selection,here PID closed loop run control is effective. (3) F3.01=1: setting channel selection,here choose VCI as provision channel of PID adjustor. (4) F3.02=1: feedback channel selection,here choose CCI as feedback channel, 4-20mA/0-10V feedback signal. (5) F3.08-F3.10, set according to spot requirement. 10.4.2 Basic wiring diagram 3 phase breaker motor L1 U power supply V RD800 M L2 W E L3 forward run reverse run FWD TA TB REV COM TC failure waring light L1 L2 +10V provision signal 10K AO VCI GND GND 0-10V feedback signal CCI 123 ammeter RD800 series Service Manual Fig.10-4 10.4.3 Realized function (1) The inverter can adjust output automatically according to feedback signal to make constant voltage, constant temperature, constant current etc. available. (2) can control start/stop of the motor from long distance. (3) bear failure alarm and current indicator function. 10.4.4 Application field Applied in field where need stable system, pressure, flux such as blower pump, constant pressure water supply, air compressor, air conditioner, freezer cooling tower, music fountain, heat supply etc.. 10.5 Consecutive action running 10.5.1 Basic wiring diagram power supply FWD run command 10KΩ QF U V W E TA TB TC L1 1# L2 L3 RD800 FWD COM 10V VCI GND QF M failure waring light L1 2# L2 L3 RD800 L1 L2 OC OCG DO COM FWD COM X5 COM Fig.10-5 10.5.2 Parameter setting set 1# inverter as follows: (1) F0.02=1: terminal run command control. 124 U V W E M TA failure waring TB light L1 TC L2 RD800 series Service Manual (2) F5.23=0: DO terminal output pulse signal for 1# inverter output frequency. (3) F5.10=0: 1# inverter running signal is outputted by digital output terminal OC. set 2# inverter as follows: (5) F0.00=7: terminal pulse setting is frequency provision for 2# inverter. (6) F0.02=1: terminal run command control. (7) F5.04=38:X5 is for pulse frequency input. After above setting, can use digital/pulse output quantum of 1# inverter to realize consecutive action of 2# inverter. 10.5.3 Operation description After receive forward run command from external switch(closed) and frequency specified value( 0~10V)from analog input terminal VCI, 1# inverter run at this frequency value. At the same time, already running state of 1# inverter,make 2# inverter get forward run command through open circuit collector output end OC, here,run frequency value from high-speed pulse output terminal of 1# inverter is passed to 2# inverter through X5 terminal. 10.5.4 Application field Applied in field such as conveyer belt, coiler, factory production line, food chemistry, piece drawer etc. 10.6 Constant pressure water supply application 10.6.1 Basic wiring diagram breaker KM0 L1 L2 M1-3 Inverter L3 breaker breaker N KM1 FR1 KM0 KM2 KM1 Constant pressure water supply controller KM2 KM3 M2-3 KM3 1B C1B 1G C1G 2B C2B 2G C2G 3B C3B 3G C3G 4B C4B 4G C4G KM4 KM5 KM6 KM7 KM4 FR2 M3-3 KM6 KM4 KM2 KM1 KM0 FR1 KM6 KM2 KM6 KM0 KM1 KM4 KM0 KM3 KM2 FR2 KM2 KM3 KM0 KM5 KM4 FR3 KM4 KM4 KM5 KM2 KM0 KM7 KM5 KM6 FR3 KM7 KM6 FR4 125 KM6 M4-3 RD800 series Service Manual Fig.10-6 basic wiring diagram for constant pressure water supply controller Description: (1B,C1B), (1G,C1G), (2B,C2B), (2G,C2G), (3B,C3B), (3G,C3G), (4B,C4B), (4G,C4G) denote respectively 2 terminals corresponding to control terminal”No.1 variable frequency”,”No.1 power source”, ” No.2 variable frequency”,” No.2 power source”,” No.3 variable frequency”,” No.3 power source”,” No.4 variable frequency”,” No.4 power source” on constant pressure water supply controller. notice (1)Should apply AC contactor with mechnical interlock between inverter output and power source bypass beside the motor, and perform logic interlock in electric control loop to avoid short circuit between inverter output and power source which will damage the inverter and interrelated device; (2)Phase order of power source L1,L2,L3 connected with the motor should be the same as that of inverter output U, V, W,please operate after confirm with phase order table to avoid motor reverse run caused during converted frequency/ power source switch. (3)There should be over current protection device in power source bypass to the motor. 126 RD800 series Service Manual 10.6.2 Parameter setting For constant pressure water supply special parameter please refer to detailed description in F3 group(closed-loop run function parameter group) of Chapter 6. start YES used as general inverter? NO 2pump, 3pump, 4pump constant pressure water YES supply PID control? water supply system parameter setting NO general inverter parameter setting end 10.6.3 Applicable to This constant pressure water supply controller is multi-pump constant pressure water supply controller, need to work with RD800 series inverter to realize effective control to multi-pump constant pressure water supply system. 10.6.4 Outer dimension 127 RD800 series Service Manual 10.6.5 Connection between constant pressure water supply controller and inverter (1) put outside For inverter of 11KW below, put constant pressure water supply controller outside the inverter. Constant pressure water supply controller is collected with the inverter by 8PIN cable and with the contactor by control terminal, as shown in Fig.10-7: cable hole 24V mains cord 8PIN cable 128 COM +24V RD800 series Service Manual Fig.10-7 connection between water supply controller and inverter (2) built-in For inverter of 11KW and above, put constant pressure water supply controller inside the inverter. Take water supply board out from constant pressure water supply controller and fix it onto the inverter (location as shown in Fig.10-8) with accessory parts bolt and screw. Connect water supply board with the inverter directly by 8PIN terminal and with the contactor by control terminal going through cable hole of the inverter. water supply board CPU board Fig.10-8 connection between water supply controller and inverter (built-in) 10.6.6 Water supply control and its mode 129 RD800 series Service Manual (1) variable frequency/ power source run and switch Variable frequency run means that the motor is controlled by inverter output frequency. Power source run means that the motor is connected to power source directly. Variable frequency/ power source switch means process from inverter drive to power source drive or from power source drive to inverter drive. (2) operation mode Inverter drive frequency conversion pump to run at variable frequency. Inverter can determine running pump quantity (within set range) according to pressure closed loop control requirement and only one pump can be drived by variable frequency at one time. 130 RD800 series 11 11.1 Service Manual Serial port 485 communication protocol Summarization We provide general RS485/RS232 communication interface in our inverters(such as EDS2000 series,EDS2800 series,EDS1000 series etc.) for the user. Through this communication interface upper device (such as PC, PLC controller etc.) can perform centralized monitor to the inverter (such as to set inverter parameter, control run of inverter, read work state of the inverter) and also long-distance control keypad can be connected to realize various usage requirement of the user. This communication protocol is interface criterion file designed for realizing above-mentioned function, please read it earnestly and program according to it so that realize long-distance and network control to the inverter. 11.2 Protocol content and description 11.2.1 Communication net buildup mode mainframe is PC or mainframe is PLC mainframe is PC mainframe is PLC RS232 RS232 232-485 conversion module RS232 232-485 conversion module RS485 RS485 RD800 RD800 EDS2800 EDS1000 A. single mainframe multiple auxiliary RD800 RD800 B. single mainframe single auxiliary 131 RD800 series Service Manual Fig.11-1 net buildup graph 11.2.2 Communication mode At present, RD800 inverter can be used only as auxiliary device in 485 net. Can realize communication between inverters through PC or PLC if it’s needed. Specific communication mode is as mentioned below: (1) PC or PLC as mainframe,inverter as auxiliary device,point-to-point communication between mainframe and auxiliary device. (2) Auxiliary device don’t response when mainframe send out command by broadcast address. (3) User can set local address, baud rate and data format of the inverter through auxiliary device keypad or serial communication mode. (4) Auxiliary device report current failure information to mainframe in the last response frame. (5) RD800 provides 485 interface. 11.2.3 Transport mode Asynchronous serial,semiduplex transport mode. Default format and transport rate: 8-N-1,9600bps.For specific parameter setting please see description for F2.14~F2.17 group function code. 11.2.4 Data command frame format main device command frame format 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 main device command main device command assistant index assistant index command index command index set data set data set data set data checkout sum checkout sum checkout sum checkout sum frame end frame head 2 auxiliary device address 1 auxiliary device address sending order 132 RD800 series definition head sending byte 1 Service Manual address command area Index area 2 2 4 setting data area checkout area end 4 4 1 auxiliary device response frame format 10 11 12 13 14 15 command index run data run data run data run data checkout sum checkout sum address reponse area Index area Run data area 2 2 4 4 16 17 18 frame end 9 checkout sum 8 checkout sum 7 command index auxiliary device reponse 6 failure index auxiliary device address 1 5 auxiliary device reponse 4 failure index 3 head sending byte 2 auxiliary device address Definition 1 frame head sending order Checkout area end 4 1 Fig.11-2 command/response frame format Remark: (1) “Setting data area” and “run data area” may not be existent in some command/data frame format, so in protocol command list it’s marked with “nothing”. (2) In protocol effective character set is: ~, 1, 2, 3, 4, 5, 6, 7, 8, 9, A, B, C, D, E, F and hex data 0DH,ASCII lowercase a, b, c, d, e, f are invalid. (3) Effective command frame length is 14 or 18 byte. 11.2.5 Explanation and description for format 133 RD800 series Service Manual (1) frame head It’s character“~”( namely hex 7E),single byte. (2) auxiliary device address Data meanings: local address of auxiliary device, double byte. ASCII format. Inverter factory default is 01. (3) mainframe command/auxiliary device respond Data meanings: mainframe send out command and auxiliary device respond to the command. Double byte, ASCII format. Response code function classification: Species 1>: command code=“10”,mainframe ask auxiliary device to report current preparation state and control situation. Table 11-1 response code meanings for command code “10” meanings response code ASCII preparation state of auxiliary device 10 Don’t get ready 11 get ready allow allow 12 get ready allow allow 13 get ready don’t allow don’t allow 14 get ready don’t allow don’t allow 20 Control from mainframe is allowed To set frequency is allowed no meaning frame error Species 2>: command code=“11”~“15”, 5 kinds of function command which mainframe send to auxiliary device, for detail please see protocol command list. Table 11-2 response code meanings for command code “11~15” response code ASCII 00 20 Meanings of response code description Auxiliary device communication and control is normal;function code modification is effective; password is correct. (1) frame checkout error; When this response code is 134 RD800 series 30 Service Manual (2)“command area”data overrun; (3)“index area”data overrun; (4) frame length error/non ASCII byte exist in area except frame head, frame end. (1) control to auxiliary device is ineffective; (2)ineffective function code parameter modification; (3)“setting/running data”area data overrun. (4) password error. reported, data of “command area”, “index area” and “running data area” are not reported. Whether report this response code relate to current set state of auxiliary device. When report data of area”, “index area” and “run data area”are reported according to protocol requirement. (4) auxiliary index/command index/failure index Data meanings: include auxiliary index byte and command index byte. For mainframe, auxiliary index, command index are used for cooperating mainframe command in realizing specific function. For auxiliary device, auxiliary index, command index are used for reporting failure state code, command index are reported without modification. Data type: hex,4 byte, ASCII format. Command index occupy 2 low byte, data range: “00”~“FF”. Auxiliary index occupy 2 high byte, data range: “00”~“FF”. Auxiliary device failure state occupy“auxiliary index”byte,see Appendix table 11-3. Table 11-3 failure type description failure code failure code description Accelerating run over current decelerating run over current constant speed run over current 14 4 accelerating run over voltage 16 5 decelerating run over voltage 17 1 2 3 135 13 15 description Converting module protection External device failure current detecting circuit failure RS485 communication failure reserved RD800 series Service Manual 8 constant speed run over voltage controller power supply over voltage Inverter overload 9 Motor overload 21 Reserved 10 Inverter over heat 22 11 reserved 23 Reserved E2PROM read and write error 12 reserved 6 7 18 reserved 19 Under voltage 20 System disturbance (5) checkout sum Data meanings: frame checkout,4 byte, ASCII. Calculation method: accumulative sum of ASCII code value of all byte from“auxiliary device address”to“run data”. (6) frame end Hex 0D,single byte. 11.2.7 Protocol command list Frame 7E and frame end 0D, address, checkout sum,ASCII character format are omitted in following description. Table 11-4 protocol command table Name Read parameter of auxiliary motor look up auxiliary motor state current set freq. current run freq. Output voltage mainframe sending example,such as PC main- auxirun data control operation of run data order Descriptiframe liary setting inverter(C language precisioindex on order index range cluster format, n auxiliary deviceaddress is set to 01) 10 00 00 11 00 00 no no no ~010A00000192\r 1 ~010B00000193\r 0.01Hz ~010B00010194\r 0.01Hz 11 00 01 11 00 02 no ~010B00020195\r 1V Output current 11 00 03 no ~010B00030196\r 0.1A Bus-bar voltage 11 00 04 no ~010B00040197\r 1V 136 RD800 series Load motor speed Module temp. Runtime accumulative time Input terminal Service Manual no 11 00 05 ~010B00050198\r 1rpm 11 00 06 no ~010B00060199\r 10 C 11 00 07 no ~010B0007019A\r 1h ~010B0008019B\r 1h 11 00 11 00 09 no ~010B0009019C\r no 11 00 0A no ~010B000A01A3\r no 11 00 0B no ~010B000B01A6\r 0.01V 11 00 0C no ~010B000C01A7\r 0.01V 11 00 0D no ~010B000D01A8\r 0.01V 11 00 0E no ~010B000E01A9\r 0.01Hz 11 00 0F no ~010B000F01AA\r no 12 00 00 no ~010C00000194\r no 12 00 01 0Hz~ high limit freq. ~010C00010FA0027C\r 0.01Hz 12 00 02 0Hz~ high limit freq. ~010C00020FA0027D\r 0.01Hz auxiliary device forward run 12 00 03 no ~010C00030197\r no auxiliary device reverse run 12 00 04 no ~010C00040198\r no 05 0Hz~ high limit freq. output terminal analog input VCI analog input CCI reserved Run control and adjusting function exterior pulse input read inverter state auxiliary device run command set current run frequency provision of auxiliary device auxiliary device run with run freq. provision auxiliary device forward run with run freq. provision 12 00 08 no 137 Set freq. =40.00Hz auxiliary device run set freq. =40.00Hz forward run ~010C00050FA00280\r 0.01Hz boot-strap set freq. =40.00Hz RD800 series Service Manual reverse run ~010C00060FA00281\r 0.01Hz boot-strap set freq. =40.00Hz Read function code parameter function code auxiliary device reverse run with run freq. provision 12 00 06 0Hz~ high limit freq. auxiliary device stop 12 00 07 no ~010C0007019B\r no auxiliary device jog run 12 00 08 no ~010C0008019C\r no auxiliary device forward jog run 12 00 09 no ~010C0009019D\r no auxiliary device reverse jog run 12 0A no ~010C000A01A5\r no auxiliary device stop jog run 12 00 0B no ~010C000B01A6\r no auxiliary device failure restoration 12 00 0C no ~010C000C01A7\r no auxiliary device urgent stop 12 00 0D no ~010C000E01A8\r no Run freq. digital 13 setting F0.01 00 01 no ~010D00010196\r 0.01Hz 13 00 03 no ~010D00030198\r 1 13 00 0A no ~010D000E01AA\r 0.1S 13 00 0B no ~010D000F01AB\r 0.1S 01 0Hz~ high limit freq. Run direction setting F0.03 accelerating time1 F0.08 decelerating time1 F0.09 Run freq. digital 14 setting F0.01 00 138 Set function ~010E00011388026B\r 0.01Hz code F0.01= 50.00Hz RD800 series Service Manual Software version query order Run direction setting F0.03 14 00 03 accelerating time1 F0.08 14 00 09 0~8CA0 ~010E000E03E8028B\r 0.1S decelerating time1 F0.09 14 00 0A 0~8CA0 ~010E000F03E8028C\r 0.1S Query auxiliary device software version 15 00 00 0, 1 no ~010E00030001025A\r ~010F00000197\r 1 Set function code F0.03 to reverse run Set function code F0.08 to 10.0s Set function code F0.09 to 10.0s 1 Table 11-5 response state word meanings of reading inverter state command signification bit description 0 1 Bit0 Stop/run state stop run Bit1 Bit2 Logo for under voltage normal Under voltage FWD/REV run logo traverse run mode logo Forward run Reverse run ineffective effective Common run mode logo jog run mode logo ineffective no effective Jog PLC run mode logo no Yes multi-step freq. run mode logo PI closed loop run mode logo no no Yes Yes Set counting value arriving logo specified counting value arriving logo no no Yes Yes Bit3 Bit4 Bit5 Bit6 Bit7 Bit8 Bit9 Bit10 Bit11~15 reserved Table 11-6 read auxiliary device function code parameter 139 RD800 series Service Manual function Read auxiliary device function code parameter: all function code definition parameter except user password and manufacturer password meanings frame head address order order index run data checkout frame end sum mainframe order 7EH ADDR 13 see remark none BCC 0DH byte quantity 1 2 2 4 0 4 1 auxiliary Function see 7EH ADDR 06 device code BCC 0DH remark respond para. byte 1 2 2 4 4 4 1 quantity remark Command index=combinated by function code group number and hex code of function code number. For instance: If want to read parameter of F0.05 function code, order index=000B; If want to read parameter of F2.11 function code, order index =020B; If want to read parameter of F2.15 function code, order index =0212; If want to read parameter of F2.13 function code, order index =0210; Corresponding relation between decimal and hex value of function code function group decimal hex function group decimal hex F0 0 00H F6 6 06H F1 1 01H F7 7 07H F2 2 02H F8 8 08H F3 3 03H F9 9 09H F4 4 04H FD 13 0DH F5 5 05H FF 15 0FH virtual data 0~FFFF (namely 0~65535) Please input correct “user password” before you set user function code parameter. Table 11-7 set auxiliary device function code parameter function Set auxiliary device function code parameter: all function code definition parameter except user password and manufacturer password frame order checkou address order run data frame end meanings head index t sum 140 RD800 series mainframe 7EH order ADDR Service Manual see remark 14 Function code para. BCC 0DH byte 1 2 2 4 4 4 1 quantity auxiliary Function see code BCC 0DH device 7EH ADDR 06 remark para. respond byte 1 2 2 4 4 4 1 quantity remark Command index=combinated by function code group number and hex code of function code number. For instance: If want to set parameter of F0.05 function code, order index=000B; If want to set parameter of F2.11 function code, order index =020B; If want to set parameter of F2.15 function code, order index =0212; If want to set parameter of F2.13 function code, order index =0210; Corresponding relation between decimal and hex value of function Code group No. function decimal group Virtual data hex function group decimal hex F0 0 00H F6 6 06H F1 1 01H F7 7 07H F2 2 02H F8 8 08H F3 3 03H F9 9 09H F4 4 04H FD 13 0DH F5 5 05H FF 15 0FH 0~FFFF (namely 0~65535) 141 RD800 series Service Manual 142
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