manual inversor RD800


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RD800 series
Service Manual
1 Safety information and use notice points
In order to ensure the safety of your personal and equipment, before using the
inverter, please read this chapter of contents conscientiously.
1.1
Safety precautions
There are four kinds of safe relevant warnings in this service manual, they are
as follows:
notice
note
!
warning
!
danger
!
danger
This symbol explains items that need to be paid attention to when being operated
This symbol is briefed on some useful information.
This symbol briefs on: If does not operate on request, may make the body
injured or the equipment damaged.
This symbol briefs on: If does not operate on request, may cause death,
severely injured or serious property loss.
(1) Forbid to connect U, V, W output end to AC power supply, otherwise cause the
complete damage of the inverter.
(2) Don't make P- and P + short-circuited, otherwise cause the inverter to be
damaged.
(3) The inverter is forbidden to install on the flammables, otherwise have danger of
fire.
(4) Don't install it in the environment with explosive gas, otherwise have danger of
causing explosion.
(5) After connecting main loop, should carry on insulating treatment to bare wiring
end, otherwise have danger of getting an electric shock.
(6) If being connected to the power supply, don't operate the inverter with moist
hands, otherwise have danger of getting an electric shock.
(7) The ground terminal of the inverter must be grounded well.
(8) Inverter being connected to power supply, please don't open cover and carry on
wiring, can connect the wire or check only after closing power for 10 minutes.
(9) Only qualified personnel may carry on wiring and forbid leaving over any
conductive thing in machine, otherwise have danger of getting an electric shock
or causing damage of the inverter.
(10) Inverter stored for over 2 years, should be stepped up gradually with voltage
regulator first while having the electricity, otherwise have danger of getting
electric shock and explosion.
1
RD800 series
(1)
Service Manual
It is prohibited that connect AC220V signal to control ends except TA, TB, TC,
otherwise have danger of damaging property.
(2)
notice
If the inverter is damaged or without all parts, please don't install and operate it,
otherwise have danger of fire or cause personnel to be injured.
(3)
When installing, should choose a place where can endure the inverter, otherwise
have danger of injuring personnel or damaging property while falling down.
1.2
Use range
(1) This inverter is only suitable for three phases AC asynchronous motor in general
industrial field.
(2) While applying inverter to such equipments that relate much to the life, great
property, safety devices etc., must handle cautiously, and consult with producer,
please.
(3) This inverter belongs to the control device of general industrial motor, if used in
dangerous equipment, must consider the security safeguard procedures when the
inverter breaks down.
1.3
Use notice points
(1) RD800 series inverter is voltage-type inverter, so temperature, noise and
vibration slightly increasing compared to power source running when using,
belongs to normal phenomenon.
(2) If need to run for a long time with constant torque of low-speed, must select
motor of frequency conversion for use. Use general asynchronous AC motor
when running at a low speed, should control temperature of the motor or carry
on heat dissipation measure forcedly, so as not to burn the generator.
(3) Such mechanical device needing lubricating as the gearbox and gear wheel, etc.,
after running at a low speed for a long time, may be damaged as lubrication
result become poor, please take necessary measure in advance.
(4) When the motor running with frequency above specified, besides considering the
vibration, noise increase of the motor, must also confirm speed range of the
motor bearing and the mechanical device.
(5) For hoist and great inertia load, etc., the inverter would shut off frequently due to
over-current or over-voltage failure, in order to guarantee normal work, should
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RD800 series
Service Manual
consider choosing proper brake package.
(6) Should switch on/off the inverter through terminal or other normal order
channels. It is prohibited that switch on/off the inverter frequently by using
strong electric switch such as magnetic control conductor, otherwise will cause
the equipment to be damaged.
(7) If need to install such switch as the magnetic control conductor, etc. between
inverter output and the motor, please guarantee the inverter is switched on/off
without output, otherwise may damage the inverter.
(8) The inverter may meet with mechanical resonance of the load within certain
range of frequency output, can set up jumping frequency to evade.
(9) Before using, should confirm the voltage of the power is within the working
voltage range allowed, otherwise should vary voltage or order special inverter.
(10) In the condition of altitude above 1000 meters, should use the inverter in lower
volume, reduce output current by 10% of specified current after each 1500
meters height increasing.
(11) Should make insulation check to the motor before using it for the first time or
after a long time placement. Please inspect with 500V voltage-type megohm
meter according to method shown as graph1-1 and insulation resistance should
not be smaller than 5 MΩ, otherwise inverter may be damaged.
(12) To forbid assembling capacitor for improving power factor or lightningproof
voltage-sensible resistance etc., otherwise will cause malfunction trip of the
inverter or damage of the parts, shown as graph 1-2.
U
VW
RD800
After wiring, short-circuit U, V, W
to measure insulation resistance.
motor
U
RD800
V
M
W
Grounding part
Megohm meter
Fig.1-1 motor insulation measure
Fig.1-2 capacitor at output side forbidden
3
RD800 series
1.4
Service Manual
Scrap notice points
When disposing scrap inverter and its parts, please note:
(1) The unit: please discard as industrial useless.
(2) Electrolytic capacitor: when burning the inverter electrolytic capacitor in it
may explode.
(3)
Plastic: when plastic, rubber parts etc. in the inverter are burning, they may
bring bad, poisonous gas, so please be ready to safeguards.
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RD800 series
Service Manual
2 Type and specification of the inverter
2.1
Incoming inverter inspect
(1) Check if there is damage during transportation and inverter itself has damage or fall-off
parts.
(2) Check if parts presented in packing list are all ready.
(3) Please confirm rated data of the inverter is in line with your order requirement.
Our product is guaranteed by strict quality system during manufacturing,
packing, transportation etc., please contact our company or local agent rapidly if
some careless omission or mistake arise, we’ll deal with it as soon as possible.
2.2
Type explanation
RD800– 4 T 0015 G / B
Inverter serial no
code
220V
2
380V
4
Inverter type
code
G
P
Volt. grade code
General
Special
Motor power
(KW)
code
Input volt. Code
3 phase
Single
phase
T
S
0002
0.2
0004
0.4
0007
0.75
0015
Fig. 2-1
note
2.3
Fitting part
B
built-in brake unit
C
built-in brake unit
&brake resistance
E
remote-control keypad
1.5
type description
If the inverter hasn’t relevant content or can be defaulted, code after “/” will be ignored.
Nameplate explanation
Nameplate presented as figure 2-2 with type and rating data at the bottom of inverter
right side.
Series No.
Type
Rated input volt. and frequency
Output apparent power
Serial No.
Manufacturer
Fig.2-2 Nameplate
5
RD800 series
2.4
Service Manual
Series type explanation
Table 2-1 series type explanation
2.5
Inverter type
Rated power
(KVA)
Rated output
current(A)
Adapted motor
(KW)
RD800-2S0002
0.6
1.6
0.2
RD800-2S0004
1.1
3
0.4
RD800-2S0007
1.8
4.7
0.75
RD800-2S0015
2.8
7.5
1.5
RD800-4T0007
1.5
2.3
0.75
RD800-4T0015
2.4
3.7
1.5
Appearance and parts name explanation
LED
top cover
keypad
analog potentiometer
terminal cover
take this part off to connect
brake resistance(options)
control cable inlet
vent
power input and inverter output terminal
Fig. 2-3 Parts name sketch for RD800
2.6
Outer size and gross weight
6
RD800 series
Fig.2-4
Table 2-2
Inverter type
Service Manual
Outline Image
RD800-2S0002~RD800-4T0015 mounting size
W
(mm)
H
(mm)
D
(mm)
D1
(mm)
85
141.5
112.5
126
Fixing
Gross weight
aperture
(kg)
(mm)
RD800-2S0002
RD800-2S0004
RD800-2S0007
5
RD800-2S0015
RD800-4T0007
RD800-4T0015
2.7
Outer size of keypad and its fixing box (unit: mm)
7
1
RD800 series
Service Manual
Fig.2-5 outer size of keypad and outline of its fixing box
2.8
Product technic index and spec.
item
Item description
Rating volt.,frequency
Input
Allowed work volt. range
Voltage
output
Frequency
3 phase 380V, 50Hz/60Hz; single phase 220V, 50Hz/60Hz
3 phase voltage: 320V~460V;
single phase voltage: 200V~260V
400V grade: 0~380V; 200V grade: 0~220V
0Hz-400Hz
Over loading capacity
150% of rating current for1 minute,200% of rating current for 0.5 second;
Control mode
Optimum space voltage vector SVPWM constant volt. Frequency ratio V/F
control
Speed regulation range
Start-up torque
1:100
100% of rating torque at low frequency
Running speed stable state
≤±0.5% of rating synchronous speed
precision
Control performance
Frequency precision
Digital setting: max. frequency×±0.01%; analog setting:
max.frequency×±0.2%
Analog setting 0.1% of max. frequency
Frequency
resolution Digital setting 0.01Hz
Exterior pulse
0.5% of max. frequency
Torque boost
Automatic torque boost,manual torque boost 0.1%~20.0%
Set rating frequency randomly at range of 5~400Hz,can choose constant
V/F curve (volt. frequency
torque, degressive torque 1, degressive torque 2, degressive torque 3 in total
characteristic)
4 kinds of curve
8
RD800 series
Accelerating decelerating
curve
Service Manual
2 modes: straight line accelerating decelerating and S curve accelerating
decelerating; 7 kinds of accelerating decelerating time (unit
minute/second can be optioned), max. time 6000 minutes.
Powerconsumption
exterior brake resistance
brake
brake
DC brake
Optional start-up and stop,action frequency 0~15Hz,action volt. 0~15%,
action time 0~20.0 s
Jog
Jog frequency range: 0.50Hz~50.00Hz; jog accelerating decelerating time
0.1~60.0s can be set
Multisection speed running Realized by interior PLC or control terminal
Interior PID controller
Be convenient to make closed-loop system
Automatic energy save
running
Optimize V/F curve automatically based on the load to realize power save
running
Automatic volt. regulation
Can keep constant output volt. When power source voltage varies.
(AVR)
Automatic current limiting
Running order specified
channel
Limit running current automatically to avoid frequent over-current which
will cause trip
Key pad specified, control terminal specified, serial port specified
Running function
keypad
Running frequency
specified channel
Digital provision, analog provision, impulse provision, serial port provision,
combined provision,can be switched at any time by kinds of method
pulse output channel
Impulse square wave signal output of 0~20KHz,can realize output of
physical parameter such as setting frequency, output frequency etc.
Analog output channel
1 channel of analog signal output,AO channel can be 4~20mA or 0~10V;
through it the inverter can realize output of physical parameter such as
setting frequency, output frequency etc.
LED display
Can display setting frequency, output frequency, output voltage, output
current etc. in total 14 kinds of parameter
Lock the button
Protection function
Fitting parts
ambient
Use ambient
altitude
Ambient temperature
Ambient humidity
vibration
Lock all or part of the buttons(analog potentiometer can’t be locked)
Over-current protection, over-voltage protection, lack-voltage
protection, over-heat protection, over-load protection, missing phase
protection (in option)etc.
brake subassembly, remote-control keypad, connecting cable for
remote-control keypad etc.
indoor,not bare to sunlight,no dust, no corrosive gas, no flammable
gas, no oil fog, no vapor, no water drop or salt etc.
Lower than 1000m
-10ºC~+40ºC(under ambient temperature 40ºC ~50ºC, please reduce the
volume or strengthen heat sink)
Smaller than 95%RH, no condensation water
Smaller than 5.9m/s²(0.6g)
9
RD800 series
Storage temperature
Configuration
Defending grade
Cooling mode
Mounting mode
Service Manual
-40ºC~+70ºC
IP20
By fan with automatic temperature control
Wall hanging
To exert excellent performance of this inverter, please choose correct type and check
note
!
warning
relevant content according to this chapter before wiring for use.
Must choose correct type, otherwise may cause abnormal running of the motor or
damage
3
3.1
Installation and wiring
Installation ambient
3.1.1 Demand for installation ambient
(1) Installed in drafty indoor place,ambient temperature within -10ºC~40ºC,need
external compulsory heat sink or reduce the volume if temperature exceeds 40ºC.
(2) Avoid installing in place with direct sunlight, much dust, floating fibre and metal
powder.
(3) Forbid to install in place with corrosive, explosible gas.
(4) Humidity should be smaller than 95%RH,without condensation water.
(5) Installed in place of plane fixing vibration smaller than 5.9m/s²(0.6g).
(6) Keep away from electromagnetic disturbance source and other electronic
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RD800 series
Service Manual
apparatus sensible to electromagnetic disturbance.
3.1.2 Installation direction and space
(1) Normally the inverter should be mounted vertically, horizontal mounting will
seriously affect heat
dissipation and the inverter must be used in lower volume.
(2) Demand for minimum mounting space and distance,please see Fig.3-1.
(3) When install multiple inverters up and down, must apply leading divider between
them, see fig. 3-2.
Fan
exhaust
100 mm or more
inverter
50mm
50mm
mm or more
mm or more
Leading
divider
inverter
100mm or more
Fig. 3-1 mounting space
Fig. 3-2 mounting of multiple inverters
3.2 Parts disassembly and installation
3.2.1 Key board disassembly and installation
(1) disassembly
Let the forefinger press finger inlet on the keypad,depress fixing flexible plate on
the top lightly, draw it outward, then you can disassemble the keypad.
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RD800 series
Service Manual
(2) assembly
First place the fixing hook at the bottom of keypad onto mounting claw on
keypad mounting hole, let forefinger press fixing flexible plate on top of keypad
and then push it inside, release it in proper location(after a crisp sound).
3.2.2 Plastic cover disassembly
Put the finger into handle hole on the bottom of cover, lift it, then you can
disassemble the cover.
3.3 wiring notice points
notice
(1)Assure power cuf off completely for above 10 minutes before wiring, otherwise have danger of
getting electric shock.
(2)Forbid connecting power wire to output U, V, W of the inverter.
(3)There is current leakage in the inverter and leak current of middle/high power inverter is bigger than 5mA,
for safety reason,inverter and motor must be earthed safely, commonly use 3.5mm² above copper wire as
ground wire and ground resistance smaller than 10Ω.
(4)Before shipment compression resistance test of the inverter is passed,so user should not conduct
compression resistance test again.
(5)Should not assemble electromagnetic contactor and absorbing capacitance or other absorbing device,
see Fig.3-3.
(6)To be convenient to over current protect of input side and power off maintenance inverter should be
connected to power supply through relay.
(7)Connecting wire for relay input and output loop(X1~X8, OC1~OC4, FWD, REV), should use above
0.75mm² glued wire or shielding wire,one shielding layer end hung in the air, the other connected to
grounding end PE or E, connecting wire shorter than 20m.
!
(1)Before wiring, assure power supply is cut off completely for 10 minutes and all LED indicator ligh
extinguished.
(2)Before internal wiring, confirm that DC volt. Between main loop end P+ and P- fall down to below DC36V.
(3)Wiring can only be done by professional person trained and qualified.
(4)Before electrification, check if voltage grade of the inverter is in line with that of power supply volt.,
otherwise will cause personnel injured and device damaged.
danger
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RD800 series
Service Manual
U
Inverter
V
M
W
Fig.3-3
3.4
banned magnetic control conductor and absorbing capacitance between
inverter and motor
Main loop terminal wiring
3 phase breaker
RD800
L1
U
Power
supply
L2
V
M
W
L3
PE
Fig.3-4 main loop simple wiring
3.4.1 Connection between inverter and fitting parts
(1) Must assemble disjunction device such as isolation switch etc. between
powesource and the inverter to assure personal safety when repairing the inverter
and needing compulsory power off.
L1
(2) Power supply loop must have breaker or L2
13
L3
N
RD800 series
Service Manual
fuse with over current protection function to
avoid malfunction expanding caused by failure
of after device.
(3) AC input reactor
If high-order harmonics between inverter and
Power supply is biggish which can’t fulfil
system requirement, or need to improve input
side power factor, AC input reactor is needed.
(4) Magnetic control conductor only be applied
to power supply control and don’t apply
magnetic control conductor to controlling on/off
of the inverter.
(5) Input side EMI filter
Can use EMI filter to inhibit high-frequency
conduction disturbance and emission
disturbance from inverter power supply wire.
(6) Output side EMI filter
Can use EMI filter to inhibit emission disturbance
noise and wire leakage current from output side.
(7) AC output reactor
Advise assembling AC outputreactor to avoid
motor insulation damage, too large over current
and inverter frequent protection when connecting wire from inverter to motor
exceeds 50m.But voltage drop of AC output reactor must be considered. Improve
input output voltage of the inverter or let the motor in lower volume to avoid
burning off the motor.
(8) Complete ground wire
Inverter and motor must be earthed and grounding resistor smaller than
10Ω.Grounding wire should be shorter enough and wire diameter be bigger
enough(not smaller than 3.5mm²):
3.4.2 Main loop terminal wiring
For main loop input output terminal, see table 3-1.
Table 3-1 main loop input output terminal description
Adapted type
Main loop terminal
End name
14
Function description
RD800 series
Service Manual
RD800-2S0002~
RD800-2S0015
L1
L2
E
U
V W
RD800-4T0007
RD800-4T0015
L1
L2 L3 E
U
V W
L1
L2
E
U,V,W
Zero wire
live wire
Grounding terminal
3 phase AC output end
L1,L2,L3
E
3 phase AC intput end
Grounding terminal
U,V,W
3 phase AC output end
3.5 Basic running wiring diagram
Adaptable type: RD800-2S0002~2S0015, RD800-4T0007~4T0015
Braking unit (external,fitting part, interface at the
right side of inverter )
breaker
power
supply
P+
L1
L2
L3
PB
U
V
W
E
forward run/stop
reverse run/stop
multi-function 1
multi-function 2
multi-function 3
multi-function 4
multi-function 5
FWD
REV
RD800
GND
X1
M
DC amperometer
AO
4-20mA current signal
DO
Cymometer
X2
X3
X4
X5
15
COM
OC
Output 24V impulse signal
open circuit collector output
RD800 series
Service Manual
3.6 Control loop collocation and wiring
3.6.1 Location&function of terminal and jump-wire:
For location of terminal and switch on the CPU board, please see Fig.3-7.
Function description of terminal provided for the user, please see Table 3-2,function
and setup description of switch, please see Table 3-3 , terminal CN1 is for
manufacturer’s use. Should carry on terminal wiring correctly and set switch on the
CPU board before using the inverter,to use at least No.24 conducting wire as
terminal connecting wire is recommended.
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RD800 series
Service Manual
Fig. 3-7 switch on CPU board
Table 3-2 function description of terminal provided for user
symbol
function
Description
Malfunction relay signal
CON2
output
CON3
Always-open connect pin of the relay closed when
malfunction in inverter occurs
External terminal input
output control
Use this port when external terminal control inverter
running
Table 3-3 function description of switch provided for user
symbol
function
factory default
JP1
Analog AO output
0~10V
JP2
CCI input
0~10V
3.6.2 Explanation for control CPU board
(1) control loop terminal CON3 arranged as follows:
X1
485
485
+10
X2
VCI
X3
CCI AO
X4
GN
X5
CO
FW
RE
OC OC
D
(2) CN2 terminal function description as Table 3-4.
Table 3-4 CPU board CN2 terminal function table
item
symbol
o
m
m
FWD
name
Forward run
command
Function description
Spec.
Forward reverse run command, see Input impedance: R=2KΩ
F5.08 group double-wire and
Max. input frequency: 200Hz
X1~X5
Close
FWD,REV
17
effective
COM
RD800 series
REV
Reverse run
command
Service Manual
three-wire control function
description
Multi-function input termina
Multi-function input 1
X5 can be pule input terminal
Used for multi-function input
terminal, for detailed see Chapter 6 Max. output Freq.: 50KHz
Input voltage range: 12~15V
Multi-function input 3 Section 6.6 terminal function
parameter(F5 group)input end
Multi-function input 4
function description.
Multi-function input 2
Multi-function input 5
+10V power supply
Provide +10V power supply.
(negative pole: GND)
Common end+12V
12V grounds
power supply negative
pole
Max. output current: 50mA
Internal isolating between
COM and GND
Analog value input
Analog value output
+10V power supply
negative pole
Reference ground of analog signal
and +10V power supply
Analog value input
CCI
voltage, current optioned by JP2
factory default is voltage.
(reference ground: GND)
Input voltage range: 0~10V
(input impedance: 70KΩ)
Input current range: 4~20mA
(input impedance: 250Ω)
Resolution: 1/1000
Analog value input
VCI
Accept analog voltage input
Input voltage range:
0~10V (input impedance: 70KΩ)
resolution: 1/1000
Analog value output
Provide analog voltage/current
output can express 6 kinds of
parameter see F5.17 parameter
Current output range: 4~20mA
description output voltage/current
voltage output range: 0~10V
optioned by JP1 factory default
output voltage.
(reference ground: GND)
Multifunction output end
Open circuit collector
output terminal
H-speed impulse
output terminal
Used for multi-function switch
output terminal, for detailed see
Chapter 6 Section 6.6 terminal
function parameter (F5 group)
output end function description.
(common end: OCG)
Used for multi-function
impulse signal output
terminal, for detailed see
Chapter 6 Section 6.6
terminal function
parameter(F5 group) output
end function description. (common
end: COM)
18
Work voltage range:0~220V
Max. output current:500mA
For use method please see
description of parameter F5.10
Output impulse voltage: 12V
Output frequency range:
depending on parameter
F5.24, max.20KHz
RD800 series
Service Manual
(4) RS485 terminal function description as table 3-5
Table 3-5
item
CPU board RS485 terminal function table
symbol
name
Function description
485A
485
communication
interface
485 difference signal positive end
communication
485B
spec
485 difference signal negative end
For standard 485
communication interface
please use twisted-pair or
STP
(5) control terminal CON2,arranged as follows:
T
T
T
(6) CON2 terminal function description as Table 3-6.
Table 3-6
Item
symbol
TA
Relay
output
terminal
TB
TC
name
CPU board CON2 terminal function
Function description
Spec
Normal: TB-TC closed, TA-TC
open malfunction: TB-TC open,
Inverter
TA-TC closed (malfunction relay
malfunction
input is programmable,
output relay
programmable options is the same
as OC1-OC4)
TB-TC: always-closed,
TA-TC: always-open
Contact capacity:
AC250V/2A (COSΦ=1)
AC250V/1A (COSΦ=0.4)
DC30V/1A
3.6.3 Analog input output terminal wiring
(1) VCI terminal accepts analog voltage signal input,wiring as follow:
+10V
+
0~+10V
―
Shielded wire close end grounded
VCI
RD800
GND
PE
Fig.3-8 VCI terminal wiring diagram
(2) CCI terminal accepts analog signal input, input voltage(0~10V) or input
current(4~20mA),wiring mode as follows:
+10V
+
0~+10V
+
―
― wire close end grounded
Shielded
19
CCI
RD800
GND
PE
RD800 series
Service Manual
Fig.3-9 CCI terminal wiring diagram
(4) wiring of analog output terminals AO
Analog output terminals AO connected to analog meter and kinds of physical data
can be indicated, terminal wiring mode as Fig.3-10.
Analog meter
AO
RD800
GND
Fig.3-10 analog output terminal wiring
note
(1) When inputing anglog signal,can connect filter capacitor or common module
inductance between VCI and GND or between CCI and GND .
(2) Analog input, output signal is easy to be disturbed,so must use shielded cable
when wiring and well grounded, wiring length should be as short as possible.
3.6.4 Communication terminal wiring
RD800 inverter provides 485 serial communication interface for the user.
Following wiring methods make single-main single-sub control system or
single-main multi-sub control system possible. Using upper machine(PC or PLC
controller)software can realize real time supervision to inverter in the industrial
control system so that realize complicated run control such as long-distance control,
high automatization etc; you can also take one inverter as mainframe and the others
as submachine to form cascade or synchronous control network.
(1) When inverter 485 interface connected to other devices with 485 interface, you
can connect wire as below figure.
(485A)
(485A)
RD800
485
(E)PE
(485B)
20
(485B)
Device with
485 interface
RD800 series
Service Manual
Fig.3-11 communication terminal wiring
(2) To connect remote control keypad, you can connect plug of remote control
keypad to RS485 directly. No need to set any parameter,inverter local keypad and
remote control keypad can work at one time.
(3) Connection between inverter RS485 interface and upper machine(with RS232
interface):
RS232/RS485 converter
Shielded cable
terminal
name
signal
Pin no.
power supply
+5V
PE
shell
sending
TXD
RXD
2
receiving
RXD
TXD
3
grounding
GND
GND
5
DTR
4
DSR
6
terminal
name
name
Negative end
B
B
Positive end
A
A
Fig. 3-12
terminal
RI
9
CD
1
RTS
7
CTS
8
Negative end
Positive end
RS485 communication wiring
(4)Multiple inverters can be connected together per RS485 and 31pcs inverter can be
connected together at most. Communication system is more prone to disturbance as
connected inverters increasing, following wiring is recommended:
RD800
RD800
CPU board
CPU board
Mainframe
Submachine
485A 485B
Fig. 3-13
PE
485A 485B
RD800
PE
…
CPU board
Submachine
…
485A 485B
PE
recommended wiring for multiple inverters communication (all inverters and
motors well earthed)
Normal communication still not available if using above wiring, can try to take
following measure:
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RD800 series
Service Manual
1> Provide separate power supply for PLC (or upper machine) or isolate its power
supply.
2> Apply magnetic circle on the communication wire.
3> Reduce inverter carrier wave frequency properly.
note
3.7
(1) When form the network only by inverters, you must set local address parameter F2.15
of the mainframe RD800 to 0.
(2) For programming of RS485 interface,please refer to appendix communication
protocol.
Installation guide for anti-jamming
Main circuit of the inverter is composed of high-power semiconductor switch gear,
so some electromagnetic noise will arise during work,to reduce or stop disturbance
to environment,show you assembling method of inverter disturbance suppressing
from many aspects such as disturbance suppressing, spot wiring, system grounding,
leak current, usage of power supply filter etc. in this section to be referred to during
spot assembling.
3.7.1 Restraining to noise disturbance
Disturbance brought by the working inverter may affect nearby electronic device,
effect degree relates to surrounding electromagnetic environment of the inverter and
anti-disturbance capacity of this device.
(1) type of disturbance noise
According to work principle of the inverter, there are mainly 3 kinds of noise
disturbance source:
1> circuit conduction disturbance;
2> space emission disturbance;
3> electromagnetic induction disturbance;
disturbance
conduction disturbance
Leak current
Power supply wire
grounding loop
high-order harmonic
disturbance
current disturbance
Road①
space emission disturbance
electromagnetic induction disturbance
Input wire
Inverter power
Output wire
induction
parts induction
induction
Road
Road
Road②
Emission disturbance of
Inverter main loop switch
And switching power
Emission
Emission disturbance
22
from power supply
disturbance from
motor wire U, V, W wire R, S, T
Road⑧
RD800 series
Fig.3-14
Service Manual
type of noise disturbance
(2) noise spread road
⑧
TV
②
Power supply
②
⑤
⑥
inverter ③
⑦
sensor
⑤
motor
①
23
Wireless set
meter
RD800 series
Service Manual
Fig.3-15 noise disturbance spread road sketch
(3) basic countermeasure for suppressing disturbance
Table 3-7 disturbance suppressing countermeasure table
Noise
spread
road
Countermeasure of weakening effect
When grounding wire of peripheral device and wiring of the inverter compose closed-loop, inverter
①
grounding wire leakage current would make the device do wrong action. Can reduce wrong action if
the device is not earthed here.
High-order harmonic from the inverter would make voltage and current transmit through power
supply wire when peripheral device and the inverter electrified by same power supply, would disturb
other devices in this same power supply system,can take following suppressing measure: assemble
②
electromagnetic noise filter at inverter input end;isolate other devices by isolation transformer;
connect power supply for peripheral device with remote power source; install ferrite filter magnetic
circle for L1, L2, L3 three-phase conducting wire of the inverter to suppress conduction of
high-frequency harmonic current.
Keep device and signal wire prone to disturbance from the inverter. Should use shielded signal
wire, shielding layer single end earthed and try best to keep away from the inverter and its input,
output wire. If signal wire must intersect strong power cable, must keep them in real intersection and
avoid parallel.
Install high-frequency noise filter(ferrite common module choke, folksay magnetic circle)
③④⑤
separately at input, output root,which can effectively suppress emission disturbance from dynamic
wire.
Should place motor cable shield of biggish thickness, for instance set it in tube with biggish
thickness (above 2mm) or bury it in cement slot. Dynamic wire set into metal tube and use shielding
wire to be grounded (use 4-core motor cable, one side is earthed through the inverter, the other side
connected to motor shell).
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RD800 series
Service Manual
To prevent parallel or bundled power and weak conducting wire;should keep away from inverter
⑥⑦⑧
mounted device to the best and its wiring should keep away from power wire of the inverter such as
L1, L2, L3, U, V, W etc.. Should pay attention to relative mounting place between device with strong
electric field or strong magnetic field and the inverter, should keep distance and vertical intersection.
3.7.2 Local wiring and earthing
(2) Avoid parallel cable from inverter to motor (U, V, W terminal education wire)
and power supply wire (L1, L2, L3 terminal input wire). Should keep distance of
30cm above.
(2) Try your best to place motor table from U, V, W
Power supply wire or
terminals in metal tube or metal wiring slot.
motor cable
(3) Should use shielded cable as common control
signal cable,shielding layer
Control signal cable
close-to–inverter side earthed after connected with
Fig.3-16 system wiring demand
PE terminal of inverter.
(4) Cable educed from inverter PE terminal must be connected directly to earth-plate
and can’t be connected to ground through grounding wire of other devices.
(5) Powerful cable(L1, L2, L3, U, V, W)should not parallel control signal cable
closely, say nothing of being bundled together, must keep distance of 20~60cm
above (related to size of powerful current). Should cross each other vertically if
intersection, as Fig.3-16.
(6) Powerful grounding wire must be connected to earth separately from weak
grounding cable such as control signal and sensor cable etc.
(7) Forbid to connect other electricity consumption device to inverter power supply
input end(L1, L2, L3).
3.7.3 Relation of long-distance wiring and current leak and the
countermeasure
High-order harmonic will form between-line leak current through distributing
capacitor and to-earth leak current when long-distance wiring between inverter and
motor commence. Can adopt following method to suppress:
(1) install ferrite magnetic circle or output reactor at inverter output side.
!
End voltage of the motor will be reduced markedly when installing reactor of 5% above
rated voltage dropn and make long-distance wiring to U, V, W. Fully loaded motor have the
warning danger of burning itself,should work in lower volume or step up its input output voltage.
(2) Reduce carrier wave frequency but motor noise would increase accordingly.
3.7.4 Installation demand for electromagnetic on-off electronic device
Relay,magnetic control conductor and electromagnetic iron and so on, these
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RD800 series
Service Manual
electromagnetic on-off electronic device would bring lots of noise during work, so
you should pay full attention to when installing them beside the inverter or in the
same control chamber with the inverter and must install surge absorbing device as
shown in Fig. 3-17.
diode
+
220VDC
_
Voltage-sensible resistor
Inverter or
other electric
apparatus
~
220VAC
~
RC-filter
~
220VAC
Fig.3-17
~
installation demand for electromagnetic on-off device
26
RD800 series
4
4.1
Service Manual
Run and operation explanation for inverter
Run of inverter
4.1.1 Running order channels
There are 3 kinds of order channel for controlling run action of the inverter
such as run, stop, jog etc.:
0: keypad
Control by key RUN , STOP , REV
JOG on keypad(factory default).
1: control terminal
Use control terminal FWD, REV, COM to make of double-line control,or use one
terminal of X1~X5 and FWD or REV to make of three-line control.
2: serial port
Control run and stop of the inverter through upper machine or other device which
can communicate with the inverter.
Choose order channel by setting function code F0.02;and also can choose by
multi-function input terminal(F5.00~F5.07 choose function 29, 30, 31).
notice
Please make switching debugging in advance when switch the order channel to check if it
can fulfil system requirement,otherwise have danger of damaging device and injuring
personal.
4.1.2 Frequency-provision channel
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RD800 series
Service Manual
Under RD800 common run mode there are 9 kinds of provision channel:
0: keypad analog potentiometer provision;
;
1: direct digital frequency provision;
;
2: terminal UP/DOWN provision(store after power-off or stop);
;
3: serial port provision;
;
4: analog value VCI provision;
;
5: analog value CCI provision;
;
6: reserved;
;
7: terminal pulse(PULSE) provision;
;
8: combination set;
9: terminal UP/DOWN provision(not store after power-off or stop)
4.1.3 Work state
Work state of RD800 is classified as waiting state and running state:
waiting state: If there is no running command after the inverter electrified or
after stop command during running state, the inverter enters into waiting state.
running state: the inverter enters into running state after receiving run
command.
4.1.4 Run mode
RD800 inverter have 6 kinds of run mode,following is in turn according to
their priority: jog run→closed-loop run→PLC run→multisection speed run→traverse
run→common run. Shown as Fig.4-1.
electrification
waiting
state
Any jog command?
high priority
Y
Jog run
N
N
Run command effective?
Y
Closed-loop effective?
N
Y
PLC effective?
N
Y
closed-loop invalidation
end closed?
closed-loop
run
Y
Y
multisection end effective?
N
PLC
invalidation
end closed?
Y
28
N
PLC run
multisection
run
RD800 series
Fig.4-1
Service Manual
logic flow chart of RD800 inverter run state
0: jog run
Upon receiving jog run command (for instance, press the REV
key on keypad)
JOG
during waiting state, the inverter run at jog frequency (see function code F2.06~F2.08).
1: closed-loop run
The inverter will come into closed-loop run mode when closed –loop run
control effective parameter is set(F3.00=1). Namely carry on PID adjustment to
specified value and feedback value(proportion integral differential calculation, see
F3 group function code) and PID adjustor output is inverter output frequency. Can
make closed-loop run mode ineffective and switch to lower level run mode by
29
RD800 series
Service Manual
multi-function terminal (function 20).
2: PLC run
The inverter will enter into PLC run mode and run according to run mode
preset(see F4 group function code description) through setting PLC function
effective parameter(F4.00 last bit≠0). Can make PLC run mode ineffective and
switch to lower level run mode by multi-function terminal (function 21).
3: multi-section speed run
By nonzero combination of multi-function terminal(1, 2, 3, 4 function),choose
multisection frequency 1~15(F2.30~F2.44) to run at multisection speed.
4: traverse run
The inverter will enter into traverse run mode when traverse function effective
parameter(F6.00=1)is set. Set relevant traverse run special parameter according to
textile traverse craft to realize traverse run.
5: common run
Common open loop run mode of general inverter.
In above 6 kinds of run mode except “jog run” the inverter can run according to
kinds of frequency setting method. In“PID run”“PLC run”“multisection
run”“common run”mode the inverter can also carry on pendular frequency
adjustment.
4.2
Operation and use of key board
4.2.1 Keypad layout
Keypad is main unit for receiving command, displaying parameter. Outer
dimension of EN-KB6 is as Fig.4-2:
Failure alarm indicator light
Forward run indicator light
Reverse run indicator light
Mode indicator light
Current unit(A)
Digital display (LED)
Voltage unit(V)
Frequency unit(Hz)
Stop, reset key
Analog potentiometer
Run key
Function, data key
supervision key
Rev/Jog key
Program, exit key
Data modification key
Fig.4-2
keypad layout sketch(EN-KB5)
30
RD800 series
Service Manual
4.2.2 Keypad function description
There are 8 key-presses and one adjusting button for analog potentiometer on
inverter Keypad and function definition of each key is as shown in table 4-1.
Table 4-1 keypad function table
key
name
ESC
MENU
Function description
program/exit key
SHIFT
shift/supervision key
ENTER
DATA
function/data key
REV
JOG
Rev/Jog key
RUN
Run key
STOP
RESET
Stop/reset key
In common run status the inverter will be stopped according to set mode after
pressing this key if run command channel is set as keypad stop effective mode.
The inverter will be reset and resume normal stop status after pressing this key
when the inverter is in malfunction status.
Analog potentiometer
Be used to set frequency; when F0.00=0 value set by analog
potentiometer is frequency provision
Increasing button
To increase data or function code (to press it continuously can improve
increasing speed)
Decreasing button
To decrease data or function code (to press it continuously can improve
decreasing speed)
Enter into or exit programming state
Can choose modification digit of set data under editor state;can switch
display status supervision parameter under other state.
Enter into the next menu or data confirmation
Under keypad mode, to press this key can set reverse run or Jog run
according to the 2nd bit of parameter F0.03
Enter into reverse run under keypad mode
4.2.3 LED and indicator light
4 status indicator light: they are MOD(mode), ALM(alarm), FWD(forward
run), REV(reverse run)from left to right on the LED, their respective indicating
31
RD800 series
Service Manual
meaning is as shown in table 4-2.
Table 4-2 status indicator light description
item
Function description
Digital display
A,Hz,V
MOD
Status indicator light
Display function
ALM
Display current run status parameter and set parameter
unit for relevant current digital displayed physical parameter(for current is
A, for voltage is V,for frequency is Hz)
This indicator light is lit in nonsupervision status and extinguished if no
key pressed for a minute, then come back to
Alarm indicator light, indicate that the inverter is in over current or over voltage
suppressing status or failure alarm status
Forward run indicator light,indicate that the
FWD
inverter output forward phase order and the
connected motor rotate in forward direction
reverse run indicator light, indicate that the
REV
The inverter work in DC brake
status if FWD, REV indicator
light is lit at the same time
inverter output reversephase order and the
connected motor rotate in reverse direction
4.2.4 Key board display status
RD800 keypad display status is classified as waiting status parameter display,
function code parameter editing status display, malfunction alarm status display, run status
parameter display in total 4 kinds of status. LED indicator light will all be lit after the
inverter electrified, and digital display LED will display character“-EN-”,then enter into set
frequency display. As shown in Fig.4-3 a.
(1) waiting parameter display status
The inverter is in waiting status and waiting status supervision parameter is displayed
on keyboard, normally parameter F3.28 decide which status supervision parameter to be
displayed. As shown in Fig.4-3 b,the unit is indicated by rightward unit indicator light.
To press SHIFT key,it can display different waiting status supervision
parameter circularly(display 15 kinds of supervision parameter of C group
acquiescently,whether the last 7 kinds of supervision parameter are displayed is
difined by function code F2.11,F2.12, for detail please see C group status
supervision parameter in function parameter schedule graph of chapter 5).
(2) run parameter display status
The inverter enters into run status when receiving effective run command and
normally parameter F3.28 decide which status supervision parameter to be displayed on
the keypad. As shown in Fig.4-3 c,unit is displayed by rightward unit indicator light.
SHIFT
32
RD800 series
Service Manual
To press
key,can display run status supervision parameter circularly
(defined by function code F2.11 and F2.12). During displaying, can press ENTER
to
DATA
switch to initial supervision parameter decided by F3.28, otherwise will display the
last displayed parameter all along.
electrification,
Fig.a display-EN-
Fig.b
waiting status,
display waiting
status parameter
run status, display
Fig.c run status parameter
Fig.4-3 inverter electrification, waiting, run status display
(3) Failure alarm display status
The inverter enters into failure alarm display status upon
detecting failure signal and display failure code sparklingly
over current in
(as shown in Fig.4-4);
accelerating
To press SHIFT key can look over relative parameter after
ESC
stopping running;Can press MENU
key to enter into
Fig.4-4 failure alarm
program status to see about Fd group parameter if want to search failure
information.
STOP
Can carry on failure restoration by RESET
key, control terminal or
communication command on the keypad after troubleshooting. Keep displaying
33
RD800 series
Service Manual
failure code if failure exist continuously.
For some serious failure,such as inverse module protect,over current, over voltage
etc., must not carry on failure reset forcibly to make the inverter run again without
warning failure elimination confirmed. Otherwise have danger of damaging the inverter!
!
(4) function code editing status
ESC
Under waiting, run or failure alarm status,press MENU
key,can enter into
editing status(If user password is set,can enter into editing status after inputting the
password,see also FF.00 description and Fig.4-10),and editing status is displayed
according to three classes menu mode,as shown in Fig. 4-5. To press ENTER
key
DATA
can enter into one class by one class. Under function parameter display status,to
ESC
press ENTER
key to carry on parameter storage operation;To press MENU
key
DATA
can only come back to upper class menu without stroring modified parameter.
MENU
electrification
Set frequency
Switch display
MENU
Waiting status parameter
Display or run status
parameter display or
failure alarm display
first-class
menu
ENTER Second-class ENTER
menu
Frequency
setting mode
run parameter
third-class
menu
Digital provision
MENU/ESC
MENU
ENTER/DATA store para.
Editing status
34
RD800 series
Service Manual
Fig.4-5 keypad display status switching
(5) Special display function
You can change set frequency under supervision state directly when keypad
potentiometer is effective (F0.00=0) or keypad digital setting is effective (F0.00=1).
Here the inverter displays set frequency if it’s stop or displays output frequency if
it’s running. After set frequency stops changing for 1 second the inverter will go
back to normal display status.
4.2.5 Method for operating keypad
Can carry on various operation to the inverter through keypad,for example:
(1) status parameter display switching:
After pressing key SHIFT ,display C group status supervision parameter; after
displaying one supervision parameter code for 1 second, will display this parameter
value automatically.
1s
1s
LED displayed
50.00
C-01
C-02
content
para. value
para. value
Key
Output frequency
Output current
operation Set frequency
SHIFT
SHIFT
order
1s
para. value
SHIFT
1s
C-14
Pulse input
para. value
SHIFT
∫…∫
C-03
Output voltage
SHIFT
Fig. 4-6 waiting status parameter display operating example
Description:
1> All status parameters C-00~C-14 can be displayed when the inverter leaves
factory. You can make a change by modifying function code F2.11, F2.12 if you
want to, for detail please refer to F2.11, F2.12function code description.
2> Can press ENTER
key to switch into constant supervision C-01 display status
DATA
directly when the user see about status supervision parameter.
(2) function code parameter setting
35
RD800 series
Service Manual
Take function code F2.06 modified from 5.00Hz to 6.00Hz as example. Boldface in
Fig.4-7 shows flickering digit.
LED
displayed
content
Key
operation
order
-F0-
50.00
-F2-
ESC
MENU
ESC
MENU
F2.07
-F2ESC
MENU
Go back to
First-class
menu
05.00
06.00
ENTER
DATA
Store modified
value,back to
second-class menu
Display next
function code
ENTER
Choose DATA
group confirmation function
Go into
second-class menu code F2.06
Enter into editing F2 group
status Display
function
first-class menu code
Exit editing
status
F2.06
F2.00
ENTER
Choose DATA Function
05.00
SHIFT
Parameter
Parameter
modification, modification,
Choose
5→6
parameter digit
ffffffffff
Function code
confirmation,
Enter into
third-class
menu
Fig.4-7 example for parameter setting and modification
Description: under third-class menu, if the parameter has no blinking digit,this
function code can’t be modified,possible reasons are as follows:
a. This function code shouldn’t be modified, for example actual detected status
parameter, run record parameter etc.;
b. This function code can’t be modified under run status and can be changed after
stopping running;
c. Parameter protected. All the function code can’t be modified when function code
F2.13=1 or 2,in order to avoid wrong operation. Need to set the function code F2.13
to 0 if you want to edit function code parameter.
(3) specified frequency adjustment for common run
Take example modifying specified frequency from 50.00Hz to 40.00Hz at
F0.00=0 during running for explanation.
LED displayed
content
Key
operation
order
50.00
49.99
Press
decreasing
button for
one time
45.00
Adjust
frequency
36 based on
requirement
40.00
…value reached, go back
Stop pressing after set
to normal display status
after 1 second
RD800 series
Service Manual
Fig. 4-8 set frequency adjustment operation example
(4) jog run operation
For example, keypad as current run command channel, jog run frequency 5Hz,
waiting status.
LED
displayed
content
5.00
50.00
50.00
0.01
0.01
waiting
release
Key
waiting
keep
REV
REV
REV
waiting
operation
JOG Display run … JOG Output
JOG Output frequency
Display
order
set
Fall down to 0Hz
frequency
output
frequency
Increased by 5Hz Stop running
frequency
Fig.4-9 jog run operating example
(5) operation for entering to function code editing status after setting user
password
“user password”FF.00 is set to“6886”. Boldfaced digit in Fig.4-7 shows blinking
bit.
LED
displayed
0.0.0.0
50.00
content
Key
ESC
MENU
operation
user password
order
Nonediting
effective, go into
status
password
validation status
6.8.8.6
-F0ENTER
DATA
Press confirmation
Key, pass validation,
Go into editing status
Increase
to“8”
0.0.0.6
0.0.0.6
At first last
Digit flash,
increase to
“6”
SHIFT
move cursor
position to
first digit
6.8.0.6
6.8.0.6
SHIFT
Move to
Third digit
37
Increase
to“8”
6.0.0.6
Increase
to“6”
6.0.0.6
Move to
Second
digit
SHIFT
RD800 series
Fig.4-10
Service Manual
inputting password to go into function code operation
(6) See about failure parameter under failure status
LED
displayed
content
Key
operation
order
SHIFT
1s
Fd.06
E001
1s
50:00
Fd.07
SHIFT
SHIFT
1s
1s
Fd.14
Fd.13
380
Failure terminal status
SHIFT
Fig.4-11
Failure current
SHIFT
1111
Failure run time
5.5
Fd.08
Failure output freq.
Failure set freq.
1500
1s
45:00
SHIFT
1s
Fd.09
Failure output volt.
SHIFT
∫…∫
failure status searching operation example
Description:
1> If press SHIFT key under failure status the user can see about Fd group
function code parameter, search range Fd.06 ~ Fd.14 , LED first display
function code number when the user press SHIFT key and display parameter
digit of this function code after 1s.
2> When the user see about failure parameter,can press ENTER
key directly to
DATA
switch back to failure alarm display status (E0XX)
(7) keypad key-press locking operation
ESC
Under unlocked keypad situation,press MENU
key for 5s to lock the keypad. For
detailed operation please refer to 2nd bit of F2.13 function code.
(8) keypad key-press unlocking operation
ESC key for 5s to unlock the keypad.
Under locked keypad situation,press MENU
4.3
Inverter electrification
4.3.1 Check before electrification
Please carry on wiring based on operation requirement provided in “inverter
38
RD800 series
Service Manual
wiring” of this Service manual.
4.3.2 First electrification
Close input side AC power supply switch after correct wiring and power supply
confirmed, electrify the inverter and keypad LED display “-EN-”, contactor closed
normally, LED displayed set frequency shows that electrification is finished. First
electrification operation process is shown as Fig. 4-12.
start
wiring based on 3.5 section
39
N
wiring correct?
RD800 series
5
5.1
Service Manual
Function parameter schedule graph
Symbol description
× ---- parameter can’t be changed in process of running
○ ---- parameter can be changed in process of running
40
RD800 series
Service Manual
* ---- read-only parameter, unmodifiable
5.2
Function parameter schedule graph
F0 –basic run function parameter group
function
code
name
Set range
1
Factory Modificatdefault
ion
1
○
F0.00
Frequency input
channel selection
F0.01
Freq. digit setting Lower limit Freq.~upper limit Freq.
F0.02
Run command
channel selection
F0.03
Run direction
setting
F0.04
Acce/Dece mode
selection
0: linear accelerating decelerating mode
1: S curve accelerating decelerating mode
F0.05
S curve start
section time
10.0(%)-50.0(%)(Acce/Dece time)
F0.05+F0.06≤90(%)
0.1(%) 20.0(%)
○
F0.06
S curve risetime
10.0(%)-80.0(%)(Acce/Dece time)
F0.05+F0.06≤90(%)
0.1(%) 60.0(%)
○
F0.07
accelerating
decelerating time
unit
0: second
1: minute
Acce time 1
0.1-6000.0
F0.08
0: keypad analog potentiometer setting
1: keypad digital setting
2: terminal UP/DOWN adjust setting (stored after
power off)
3: serial port setting
4: VCI analog setting (VCI-GND)
5: CCI analog setting (CCI-GND)
6: reserved
7: terminal pulse (PULSE) setting
8: combination setting
9: terminal UP/DOWN adjust setting
(not stored after power off)
unit
0.01Hz 50.00Hz
○
0: keypad run control
1: terminal run command control
(keypad stop command ineffective)
2: terminal run command control
(keypad stop command effective)
3: serial port run command control
(keypad stop command ineffective)
4: serial port run command control
(keypad stop command effective)
1
0
○
1st bit: 0, forward run; 1, reverse run
2nd bit: 0, reverse run allowed
1, reverse run banned
3 3rd bit: REV/JOG key selection
0: as reverse run key
1: as jog key
1
00
○
1
0
×
41
1
0
×
0.1
20.0
○
RD800 series
Service Manual
○
F0.09
Dece time 1
0.1-6000.0
F0.10
Upper limit freq.
Lower limit freq.-400.00Hz
0.01Hz 50.00Hz
×
F0.11
Lower limit freq.
0.00-Upper limit freq.
0.01Hz 0.00Hz
×
F0.12
Lower limit freq.
run mode
0: run at lower limit freq.
1: stop running
F0.13
Torque boost
mode
0: manual boost
1: automatic boost
1
0
○
F0.14
Torque boost
0.0-20.0(%)
0.1(%)
2.0(%)
○
F0.15
V/F curve setting
0: constant torque curve
1: degressive torque curve 1(the 2.0nd power)
2: degressive torque curve 2(the 1.7th power)
3: degressive torque curve 3(the 1.2th power)
1
0
×
F0.16
G/P type setting
0: G type
1: P type
1
0
×
0.1
1
20.0
×
0
F1 –start-up, stop, brake function parameter group
Function
code
name
Set range
F1.00
Start-up run mode
0: start at start-up freq.
1: first brake, then start at start-up freq.
2: reserved
F1.01
start-up freq.
0.0-10.00Hz
F1.02
start-up freq. duration
0.0-20.0S
F1.03
Zero freq. DC braking volt.
0-15(%)
F1.04
Zero freq. DC braking time
0.0-20.0S
F1.05
Stop mode
0: Dec stop
1: free stop
2: Dec DC brake stop
F1.06
DC brake initiative freq.
when stop running
0.0-15.00Hz
F1.07
DC brake time when stop
running
0.0-20.0s
F1.08
DC brake voltage when stop
running
0-15(%)
Function
code
name
unit
1
Factory Modificatdefault ion
0
0.01Hz 0.00Hz
×
○
0.1s
0.0s
○
1
0
○
0.1s
0.0s
○
1
0
×
0.01Hz 0.00Hz
○
0.1s
0.0s
○
1
0
○
F2 –auxiliary run function parameter group
F2.00
F2.01
F2.02
Analog filter time
constant
Forward reverse run
dead-section time
Automatic energy
Set range
0.00-30.00s
0.0-3600.0s
0: no action
42
unit
Factory
default
modification
0.01s
0.20s
○
0.1s
0.0s
○
1
0
×
RD800 series
F2.03
F2.04
F2.05
save run
AVR function
Slip frequency
compensation
Carrier wave
freq.
Service Manual
1: action
0: no action
1: action all the time
2: no action only during Dec
0~150(%)0-no slip frequency
compensation
2-15.0K
0
×
1
0
×
0.1K
depend on
machine type
×
1
Jog run frequency
0.10-50.00Hz
0.01Hz
5.00Hz
○
F2.07
Jog Acc time
0.1-60.0s
0.1s
20.0s
○
F2.08
Jog Dec time
0.1-60.0s
0.1s
20.0s
○
F2.09
Frequency input
channel combination
0: VCI+CCI
1: VCI-CCI
2: reserved
3: reserved
4: reserved
5: reserved
6: exterior pulse provision+CCI
7: exterior pulse provision-CCI
8: reserved
9: reserved
10: reserved
11: reserved
12: reserved
13: VCI, CCI any nonzero value effective,
VCI preferred
14: reserved
15: RS485+CCI
16: RS485-CCI
17: RS485+VCI
18: RS485-VCI
19: RS485+keypad potentiometer
20: RS485- keypad potentiometer
21: VCI+ keypad potentiometer
22: VCI- keypad potentiometer
23: CCI+ keypad potentiometer
24: CCI- keypad potentiometer
25: reserved
26: reserved
27: reserved
28: reserved
0(%)-500(%)
1
0
×
1(%)
100(%)
○
1
1111
○
F2.06
F2.10
F2.11
Principal subordinate
Machine communication
frequency provision
proportion
LED display
0000-1111
control 1
first bit: running time
0: not display
1: display
second bit: accumulative time
43
RD800 series
F2.12
LED display
control 2
F2.13
Parameter operation
control
F2.14
Communication
configuration
F2.15
Local address
Service Manual
0: not display
1: display
third bit: input terminal status
0: not display
1: display
kilobit(fourth bit):
output terminal status
0: not display
1: display
0000-1111
first bit: analog input VCI
0: not display
1: display
second bit: reserved
third bit: analog input CCI
0: not display
1: display
kilobit(fourth bit):
exterior pulse input
0: not display
1: display
LED 1st bit:
0: all parameter allowed to be modified
1: except this parameter,all other parameter
not allowed to be modified
2: except F0.01 and this parameter,all other
parameter not allowed to be modified
LED 2nd bit:
0: no action
1: restore default value
2: clear history failure record
LED 3rd bit:
0: lock all buttons
1: lock all buttons but not STOP key
2: lock all buttons but not
,
STOP key
3: lock all buttons but not RUN, STOP key
4: lock all buttons but not SHIFT, STOP key
LED first bit: baud rate selection
0: 1200BPS
1: 2400BPS
2: 4800BPS
3: 9600BPS
4: 19200BPS
5: 38400BPS
LED second bit: data format
0: 1-8-1format, no checkout
1: 1-8-1 format, even checkout
2: 1-8-1 format, odd checkout
0 - 127 , 127 is broadcast address. The
inverter only receive but not send when it is
set to be 127, 0 is address for main device.
44
1
1111
○
1
0
×
1
03
×
1
1
×
RD800 series
Service Manual
×
F2.16
Communication overtime 0.0-1000.0s
0.1s
0.0s
F2.17
Local responsion delay
0-1000ms
1ms
5ms
×
F2.18
Acce time 2
0.1-6000.0
0.1
20.0
○
F2.19
Dece time 2
0.1-6000.0
0.1
20.0
○
F2.20
Acce time 3
0.1-6000.0
0.1
20.0
○
F2.21
Dece time 3
0.1-6000.0
0.1
20.0
○
F2.22
Acce time 4
0.1-6000.0
0.1
20.0
○
F2.23
Dece time 4
0.1-6000.0
0.1
20.0
○
F2.24
Acce time 5
0.1-6000.0
0.1
20.0
○
F2.25
Dece time 5
0.1-6000.0
0.1
20.0
○
F2.26
Acce time 6
0.1-6000.0
0.1
20.0
○
F2.27
Dece time 6
0.1-6000.0
0.1
20.0
○
F2.28
Acce time 7
0.1-6000.0
0.1
20.0
○
F2.29
Dece time 7
0.1-6000.0
0.1
20.0
○
F2.30
Multisection freq. 1
Lower limit freq.-upper limit freq.
0.01Hz
5.00Hz
○
F2.31
Multisection freq. 2
Lower limit freq.-upper limit freq.
0.01Hz
10.00Hz
○
F2.32
Multisection freq. 3
Lower limit freq.-upper limit freq.
0.01Hz
20.00Hz
○
F2.33
Multisection freq. 4
Lower limit freq.-upper limit freq.
0.01Hz
30.00Hz
○
F2.34
Multisection freq. 5
Lower limit freq.-upper limit freq.
0.01Hz
40.00Hz
○
F2.35
Multisection freq. 6
Lower limit freq.-upper limit freq.
0.01Hz
45.00Hz
○
F2.36
Multisection freq. 7
Lower limit freq.-upper limit freq.
0.01Hz
50.00Hz
○
F2.37
Multisection freq. 8
Lower limit freq.-upper limit freq.
0.01Hz
5.00Hz
○
F2.38
Multisection freq. 9
Lower limit freq.-upper limit freq.
0.01Hz
10.00Hz
○
F2.39
Multisection freq. 10
Lower limit freq.-upper limit freq.
0.01Hz
20.00Hz
○
F2.40
Multisection freq. 11
Lower limit freq.-upper limit freq.
0.01Hz
30.00Hz
○
F2.41
Multisection freq. 12
Lower limit freq.-upper limit freq.
0.01Hz
40.00Hz
○
F2.42
Multisection freq. 13
Lower limit freq.-upper limit freq.
0.01Hz
45.00Hz
○
F2.43
Multisection freq. 14
Lower limit freq.-upper limit freq.
0.01Hz
50.00Hz
○
F2.44
Multisection freq. 15
Lower limit freq.-upper limit freq.
0.01Hz
50.00Hz
○
F2.45
Jumping freq. 1
0.00-400.00Hz
0.01Hz
0.00Hz
×
F2.46
Jumping freq. 1 range
0.00-30.00Hz
0.01Hz
0.00Hz
×
F2.47
Jumping freq. 2
0.00-400.00Hz
0.01Hz
0.00Hz
×
F2.48
Jumping freq. 2 range
0.00-30.00Hz
0.01Hz
0.00Hz
×
F2.49
Jumping freq. 3
0.00-400.00Hz
0.01Hz
0.00Hz
×
F2.50
Jumping freq. 3 range
0.00-30.00Hz
0.01Hz
0.00Hz
×
F2.51
Setting run time
0-65535 hours
1
0
○
F2.52
Accumulative run time
0-65535 hours
1
0
*
F2.53
RS485/232
communication frame
format selection
0: a ASCII frame of 14 byte or 18 byte
1: a hex frame of 8 byte or 10 byte, original
response not changed
1
0
×
45
RD800 series
Service Manual
2: a hex frame of 8 byte or 10 byte, 12
command has no response
3: a hex frame of 8 byte or 10 byte, 14
command has no response
4: a hex frame of 8 byte or 10 byte, both 12
and 14 command have no response
F3 group –closed-loop run function parameter group
Function
code
name
F3.00
Closed-loop run
control selection
F3.01
Provision channel
selection
F3.02
Feedback channel
selection
Set range
0: closed-loop control ineffective
1: PID closed-loop control effective
2: reserved
0: digital provision
1: VCI analog 0-10V voltage provision
2: CCI analog provision
3: keypad potentiometer provision
0: VCI analog input voltage 0-10V
1: CCI analog input
2: VCI+CCI
3: VCI-CCI
4: Min { VCI, CCI }
5: Max { VCI, CCI }
6: pulse feedback
unit
Factory
default
modification
1
0
×
1
1
○
1
1
○
0.01
0.00
○
0.1(%)
0.0(%)
○
0.1(%)
0.0(%)
○
F3.08
Specified value digital
0.00-10.00V
setting
Minimum specified value 0.0-maximum specified value; percentage
relative to 10.00V
feedback value
responding to
0.0-100.0(%)
minimum specified
value
maximum specified
Minimum specified value-100.0(%)
value
feedback value
responding to
0.0-100.0(%)
maximum specified
value
proportion gain Kp
0.000-9.999
0.001
0.050
○
F3.09
Integral gain Ki
0.000-9.999
0.001
0.050
○
F3.10
Differential gain Kd
0.000-9.999
0.001
0.050
○
F3.11
Sampling cycle T
0.01-1.00s
0.01s
0.10s
○
F3.12
Deviation margin
0.0-20.0(%)percentage relative to 10.00V
0.1(%)
2.0(%)
○
F3.13
Integral separation PID
adjusting threshold
Closed-lop preset
frequency
Closed-loop preset
F3.03
F3.04
F3.05
F3.06
F3.07
F3.14
F3.15
0.1(%) 100.0(%)
○
0.1(%) 100.0(%)
○
0.0-100.0%
0.1(%) 100.0(%)
○
0-upper limit frequency
0.01Hz
0.00Hz
○
0.1s
0.0s
○
0.0-6000s
46
RD800 series
F3.18
frequency holding
time
Sleep frequency
threshold
Revival frequency
threshold
Sleep delay time
F3.19
F3.20
F3.21
Long-distance pressure
meter range
Allowed offset for upper
limit frequency and
lower limit frequency
when add or reduce
pumps
Pump switch judging
time
Magnetic control
conductor switch delay
time
Automatic switch
intervel
Water supply supervision
parameter display
F3.16
F3.17
F3.22
F3.23
F3.24
F3.25
F3.26
Service Manual
0.00-400.00Hz
0.01Hz
0.01Hz
0.00-400.00Hz
○
0.01Hz
0.01Hz
○
0.0-6000.0s
0.1
0.0
○
Revival delay time
0.0-6000.0s
0.1
0.0
○
Constant pressure
water supply mode
selection
0: choose inverter OC1-OC4, one-drive-one
water supply mode
1: choose constant pressure water supply board ,
one-drive-one mode
2: choose constant pressure water supply board ,
one-drive-two mode
3: choose constant pressure water supply board ,
one-drive-three mode
1
0
×
0.001
1.000
○
0.1
0.0
○
0.1
300.0
○
0.1
0.5
○
0000-9999minutes
1
0000
×
0: C-11, C-12 denote voltage value of VCI, CCI
1: C-11, C-12 denote PID specified pressure and
feedback pressure
0: Forward function
1: Reverse function
1
0
○
0
○
1
○
F3.27
Closed-loop adjusting
characteristic
F3.28
LED initial
supervision parameter
selection
0.001-9.999Mpa
0.0-100.0%
0.0-1000.0s
0.1-10.0s
0: set frequency
1: output frequency
2: output current
3: output voltage
4: DC bus bar voltage
5: motor speed
6: heat sink temperature
7: run time
8: accumulative run time
9: input terminal status
10: output terminal status
11: analog input VCI/PID provision
12: analog input CCI/PID feedback
13: reserved
14: exterior pulse inputs
47
RD800 series
F3.29
F3.30
F3.31
Service Manual
Zero freq. braking freq.
0.00Hz-15.00Hz
at starting
Failure relay TA, TB, TC 0: inverter running(RUN)
1: frequency arriving signal(FAR)
function selection
2: frequency level detect signal (FDT1)
3: reserved
4: overload warning alarm signal (OL)
5: output frequency reach high limit(FHL)
6: output frequency reach low limit(FLL)
7: inverter under voltage blockage stop (LU)
8: external failure stop-running(EXT)
9: inverter zero speed running
10: PLC running
11: simple PLC section running finished
12: PLC finish a cycle running
13: reserved
14: inverter ready to run (RDY)
15: inverter failure
16: traverse high and low limit restriction
17: interior counter reach final value
18: interior counter reach specified value
19: set run time arriving
20: interior timing arriving
21: reserved
22: reserved
23: reserved
24: reserved
VCI analog input gain
0.00Hz
○
15
○
100
○
unit
Factory
default
modification
1
000
×
1
000
○
0.01Hz
0-800%
F4 –simple PLC function parameter group
Function
code
name
F4.00
Simple PLC
running setting
F4.01
Section 1 setting
Set range
LED first bit:
0: no action
1: stop after single circulation
2: keep final value after single circulation
3: consecutive circulation
LED second bit:
0: start again from first section
1: continue to run at mid-section frequency
LED third bit: PLC run time unit
0: second
1: minute
000-621
LED first bit: frequency setting
0: multisection freq. i (i=1~7)
1: freq. determined by F0.00 function code
LED second bit: run direction selection
0: forward run
1: reverse run
48
RD800 series
Service Manual
F4.02
2: determined by run command
LED third bit: Acc/Dec time selection
0: Acc/Dec time 1
1: Acc/Dec time 2
2: Acc/Dec time 3
3: Acc/Dec time 4
4: Acc/Dec time 5
5: Acc/Dec time 6
6: Acc/Dec time 7
Section 1 run time 0-6000.0
F4.03
Section 2 setting
F4.04
Section 2 run time 0-6000.0
F4.05
Section 3 setting
F4.06
Section 3 run time 0-6000.0
F4.07
Section 4 setting
F4.08
Section 4 run time 0-6000.0
F4.09
Section 5 setting
F4.10
Section 5 run time 0-6000.0
F4.11
Section 6 setting
F4.12
Section 6 run time 0-6000.0
F4.13
Section 7 setting
F4.14
Section 7 run time 0-6000.0
000-621
000-621
000-621
000-621
000-621
000-621
0.1
10.0
○
1
000
○
0.1
10.0
○
1
000
○
0.1
10.0
○
1
000
○
0.1
10.0
○
1
000
○
0.1
10.0
○
1
000
○
0.1
10.0
○
1
000
○
0.1
10.0
○
unit
Factory
default
modification
1
0
×
F5 –terminal correlative function parameter group
Function
code
F5.00
name
Input terminal X1
function selection
Set range
0: leave control terminal unused
1: multisection speed control terminal
2: multisection speed control terminal
3: multisection speed control terminal
4: multisection speed control terminal
5: external forward run jog control
6: external reverse run jog control
7: Acc/Dec time option terminal 1
8: Acc/Dec time option terminal 2
9: Acc/Dec time option terminal 3
10: external device failure input
11: external reset input
12: free stop input
13: external stop-running order
14: stop DC braking input command DB
15: inverter run banned
16: frequency increasing control (UP)
17: frequency degression control (DOWN)
18: Acc/Dec ban command
49
RD800 series
F5.01
F5.02
F5.03
F5.04
Input terminal X2
function selection
Input terminal X3
function selection
Input terminal X4
function selection
Input terminal X5
function selection
Service Manual
19: three-line run control
20: closed-loop ineffective
21: PLC ineffective
22: simple PLC pause control
23: PLC stop status reset
24: frequency provision channel option 1
25: frequency provision channel option 2
26: frequency provision channel option 3
27: frequency switched to CCI
28: command switched to terminal
29: run command channel option 1
30: run command channel option 2
31: run command channel option 3
32: traverse jump-in
33: external interruption input
34: interior counter reset end
35: interior counter triggering end
36: interior timer reset end
37: interior timer triggering end
38: pulse frequency input
(only effective for X5)
39: reserved
40: reserved
41: reserved
42: reserved
Same as above
×
Same as above
×
Same as above
×
Same as above
×
F5.05
reserved
F5.06
reserved
F5.07
F5.08
reserved
FWD/REV run mode
selection
F5.09
UP/DOWN velocity
0.01-99.99Hz/s
F5.10
Open circuit collector
output terminal OC
output setting
0: inverter running(RUN)
1: frequency arriving signal(FAR)
2: frequency level detect signal (FDT1)
3: reserved
4: overload warning alarm signal (OL)
5: output frequency reach high limit(FHL)
6: output frequency reach low limit(FLL)
7: inverter under voltage blockage stop (LU)
8: external failure stop-runnin(EXT)
0: double-line control mode 1
1: double-line control mode 2
2: three-line control mode 1
3: three-line control mode 2
1
0
0.01Hz/s 1.00Hz/s
50
1
0
×
○
×
RD800 series
Service Manual
9: inverter zero rotate speed running
10: PLC running
11: simple PLC section running finished
12: PLC finish a cycle running
13: reserved
14: inverter ready to run (RDY)
15: inverter failure
16: traverse high and low limit restriction
17: interior counter reach final value
18: interior counter reach specified value
19: set run time arriving
20: interior timing arriving
21: reserved
22: reserved
23: reserved
24: reserved
F5.11
reserved
F5.12
reserved
F5.13
reserved
Frequency arriving
(FAR) checkout scope
FDT1 (frequency
level) electric level
FDT1 lag
F5.14
F5.15
F5.16
0.00-50.00Hz
0.01Hz
5.00Hz
○
0.00-high limit frequency
0.01Hz
10.00Hz
○
0.00-50.00Hz
0.01Hz
1.00Hz
○
1
0
○
0.01
1.00
○
0.01
0.00
○
F5.17
Analog output (AO1)
selection
F5.18
Analog output (AO) gain
F5.19
Analog output (AO) offset 0.00-10.00V
F5.20
reserved
F5.21
reserved
F5.22
reserved
F5.23
DO terminal output
Same as F5.17
function selection
DO maximum pulse output 0.1-20.0(max. 20KHz)Max. DO port output
frequency
pulse frequency corresponds to Max. value
selected by F5.23
Set interior counting value 0--9999
reaches provision
Specified interior counting 0--9999
value reaches provision
F5.24
F5.25
F5.26
0: output frequency(0-high limit frequency)
1: set frequency(0-high limit frequency)
2: output current(0-2×rated current)
3: output voltage(0-1.2×load motor rated
voltage)
4: bus-bar voltage(0-800V)
5: PID provision (0.00-10.00V)
6: PID feedback (0.00-10.00V)
7: reserved
8: reserved
9: reserved
0.50-2.00
51
1
0
○
0.1KHz
10.0
○
1
0
○
1
0
○
RD800 series
F5.27
Interior timer setting
Service Manual
0.1-6000.0s
0.1
60.0
○
unit
Factory
default
modification
1
0
×
F6 –traverse special function parameter group
Function
code
name
Set range
F6.00
Traverse function selection
F6.01
traverse run mode
0: traverse function not used
1: traverse function used
LED first bit: jump-in mode
0: automatic jump-in mode
1: terminal manual jump-in mode
LED second bit:
0: changing traverse amplitude
1: fixed traverse amplitude
notice: traverse center frequency input
channel set by F0.00 function parameter
0.0-50.0(%)
1
00
×
0.1(%)
0.0(%)
○
0.0-50.0(%)
0.1(%)
0.0(%)
○
F6.04
Traverse amplitude
threshold
Sudden jumping
frequency
traverse cycle
0.1-999.9s
0.1s
10.0s
○
F6.05
Triangle wave risetime
0.0-98(%)(traverse cycle)
0.1(%)
50.0(%)
○
F6.06
traverse preset frequency
0.00-400.00Hz
0.01Hz
0.00Hz
○
F6.07
traverse preset frequency
latency time
0.0-6000s
0.1s
0.0s
○
Factory
default
modification
F6.02
F6.03
F7–frequency provision function parameter group
Function
code
name
Set range
unit
F7.00
VCI min. provision
0.00-F7.02
0.01V
0.00V
○
F7.01
VCI min. provision corresponding freq.
0.00-high limit frequency
0.01Hz
0.00Hz
○
F7.02
VCI max. provision
0.00-10.00V
0.01V
10.00V
○
F7.03
VCI max. provision corresponding freq.
0.00-high limit frequency
0.01 Hz 50.00Hz
○
F7.04
CCI min. provision
0.00-F7.06
0.01V
0.00V
○
F7.05
CCI min. provision corresponding freq.
0.00-high limit frequency
0.01 Hz
0.00Hz
○
F7.06
CCI max. provision
0.00-10.00V
0.01V
10.00V
○
F7.07
CCI max. provision corresponding freq.
0.00-high limit frequency
0.01 Hz 50.00Hz
○
F7.08
F7.09
reserved
reserved
F7.10
reserved
F7.11
reserved
0.1-20.0K
0.1K
○
F7.12
reserved
F7.13
PULSE max. input pulse
52
10.0K
RD800 series
Service Manual
0.0-F7.16(PULSE max.
provision)
0.1K
0.0K
○
0.00-high limit frequency
0.01 Hz
0.00 Hz
○
F7.14 (PULSE min. provision)
-F7.13 (max. input pulse)
0.1K
10.0K
○
F7.14
PULSE min. provision
F7.15
PULSE min. provision corresponding freq.
F7.16
PULSE max. provision
F7.17
PULSE max. provision corresponding freq. 0.00-high limit frequency
0.01 Hz 50.00Hz
○
F8–motor and vector control parameter group
Function
code
name
Set range
F8.00
reserved
F8.01
Motor rated voltage
1-480V
F8.02
Motor rated current
0.1-999.9A
F8.03
Motor rated frequency
F8.04
F8.05
unit
Factory default
modification
×
1V
Depend on device type
0.1A
Depend on device type
×
1.00-400.00Hz
0.01Hz
Depend on device type
×
Motor rated speed
1-9999r/min
1r/min
Depend on device type
×
Motor pole
2-14
2
Depend on device type
×
F8.06
Motor rated power
0.1-999.9KW
0.1
Depend on device type
×
F8.07
reserved
F8.08
reserved
F8.09
reserved
F8.10
reserved
0.00Hz-2.00Hz
0.01Hz
0.20Hz
○
F8.11
reserved
F8.12
reserved
F8.13
reserved
F8.14
reserved
F8.15
reserved
F8.16
Frequency display offset
F8.17
reserved
F9 –protection correlative function parameter group
Function
code
F9.00
reserved
F9.00
Instantaneous power
off restarting latency
time
F9.01
Failure self-renew
times
Failure self-renew interval
F9.02
Set range
unit
Factory
default
modification
0.0-10.0S
0 indicates ineffective power off restarting
Remark: no automatic reset function for
overload and overheating
0-10
0 shows no automatic reset function
0.5-20.0S
0.1S
0.0S
×
1
0
×
0.1S
5.0S
×
name
53
RD800 series
Service Manual
×
Motor overload
protection mode selection
Motor overload
protection coefficient
0: no action
1: inverter close off output
20.0-120.0(%)
20-200(%)
1(%)
130(%)
0.0-20.0s
0.1s
5.0s
○
F9.07
Overload warning
alarm checkout level
Overload warning
alarmDelay time
Overvoltage stall selection
1
1
×
F9.08
Overvoltage stall point
0: ban
1: allow
120-150(%)
1(%)
140(%)
○
F9.09
Automatic current limit level
110-200( %)
1(%)
150(%)
×
F9.10
Frequency declining rate
during current limiting
Automatic current
limiting action selection
0.00-99.99Hz/s
0.01Hz/s 10.00Hz/s
○
F9.03
F9.04
F9.05
F9.06
F9.11
1
1
0.1(%) 100.0(%)
0: constant speed ineffective
1: constant speed effective
remark: Acc/Dec always effective
1
0
×
○
×
Fd –failure record function parameter group
Function
code
name
Set range
unit
Factory modifdefault ication
Fd.00
Previous one time failure record
Previous one time failure record
1
0
*
Fd.01
Previous two time failure record
Previous two time failure record
1
0
*
Fd.02
Previous three time failure record
Previous three time failure record
1
0
*
Fd.03
Previous four time failure record
Previous four time failure record
1
0
*
Fd.04
Previous five time failure record
Previous five time failure record
1
0
*
Fd.05
Previous six time failure record
Previous six time failure record
1
0
*
Fd.06
Set freq. of previous failure
Set freq. of previous failure
0.01Hz
0
*
Fd.07
output freq. of previous failure
output freq. of previous failure
0.01Hz
0
*
Fd.08
output current of previous failure
output current of previous failure
0.1A
0
*
Fd.09
output voltage of previous failure
output voltage of previous failure
1V
0
*
Fd.10
DC bus-bar voltage of previous failure
1V
0
*
1(r/m)
0
*
Fd.11
Fd.12
Fd.13
Fd.14
DC bus-bar voltage of previous
failure
Load motor speed of previous failure
Load motor speed of previous
failure
Module temperature of previous failure
Module temperature of previous
failure
Input terminal status of previous failure Input terminal status of previous
failure
Accumulative run time of previous failure Accumulative run time of previous
failure
1℃
FF –password and manufacturer function parameter group
54
0
*
0
*
0
*
RD800 series
Function
code
Service Manual
name
Set range
unit
Factory modifdefault ication
FF.00
User password
0000-9999
1
0000
×
FF.01
FF.02
FF.0X
Manufacturer password
0000-9999
1
0000
×
Manufacturer’s special parameter
C –supervision function parameter group
Function
code
name
Set range
unit
Factory modifdefault ication
C.00
Set frequency
Current set frequency
0.01HZ
C.01
Output freq.
Current output freq.
0.01HZ
*
C.02
Output current
Virtual value of current output current
0.1A
*
C.03
Output voltage
Virtual value of current output voltage
1V
*
C.04
DC bus-bar voltage
Current
1V
*
C.05
Load motor speed
1(r/m)
*
C.06
Module temperature
Product of output frequency and load motor
speed emendation factor
IGBT heat sink temperature
C.07
Run time
Inverter electrification run time
C.08
C.09
C.10
DC bus-bar voltage
1℃
*
1h
*
accumulative run time Inverter accumulative run time
1h
*
Input terminal status
――
*
output terminal status Switch value output terminal status
――
*
Switch value input terminal status
C.11
Analog input VCI
Analog input value of VCI
V
*
C.12
Analog input YCI
Analog input value of YCI
V
*
C.13
reserved
C.14
Exterior pulse input
0.1KHz
*
Exterior pulse input
(1) input terminal status corresponding relation is as follows:
:
:shows terminal input effective
X1 terminal status
X2 terminal status
X3 terminal status
X4 terminal status
REV input terminal
55
FWD input terminal
reserved
X5 terminal status
RD800 series
Service Manual
(2) output terminal status corresponding relation is as follows:
OC1 output terminal
reserved
reserved
reserved
6
:
:shows that terminal has output
Detailed function description
Listed column content for parameter function code description in this chapter is
as follows:
code
name
Set range or description
56
Factory default
RD800 series
Service Manual
6.1 Basic run function parameter group: F0
F0.00
Frequency input channel selection
range:
:0~9
1
0: keypad analog potentiometer. Set running frequency by keypad analog
potentiometer.
1: keypad frequency number setting. Initial set frequency value is F0.01,can
change set frequency by changing F0.01 parameter through keypad,and you can
also modify F0.01 by
,
key.
2: terminal UP/DOWN adjust set frequency(stored after power off or stop).
Initial set frequency value is the value stored during the last power off time,and you
can adjust set running frequency by terminal UP/DOWN.
3: serial port provision. Serial port frequency set initial value is F0.01,change
set frequency by setting F0.01 through serial port.
4: VCI analog setting(VCI-
-GND).Frequency setting determined by VCI
terminal analog voltage,input voltage range: DC0~10V.
5: CCI analog setting (CCI-
-GND). Frequency setting determined by CCI
terminal analog voltage /current,input range: DC0~10(CCI switch choose V side),
DC: 4~20mA (CCI switch choose A side).
6: reserved.
7: terminal pulse (PULSE) setting. Frequency set by terminal pulse( only
input through X5,see F5.03, F5.04 definition),input pulse signal spec: voltage
range15~24V;frequency ange 0~20.0KHz.
8: combination setting. See function parameter F2.09,set frequency by each
channel combination setting.
9: terminal UP/DOWN adjust set frequency( not stored after power off or
stop)Initial set frequency value is F0.01,and adjust set running frequency by
terminal UP/DOWN.
note
Relation between frequency and input information is determined by function code
F7.00~F7.17 when frequency input channel is 4, 5, 6, 7,please see Section 6.8.
F0.01
Freq. digital setting
range:
:low limit ~high limit
50.00Hz
F0.01 parameter is original set frequency of the inverter when frequency setting
channel is defined as number setting (F0.00=
=1, 3).
F0.02
range:
:0~4
Run command channel selection
57
0
RD800 series
Service Manual
0: keypad run frequency command channel. Start and stop the inverter
RUN , STOP , REV key on the keypad.
JOG
1: terminal run command channel(keypad STOP command ineffective).
Start and stop the inverter by exterior control terminal FWD, REV, X1~X5 etc..
2: terminal run command channel(keypad STOP command effective). Start
and stop the inverter by exterior control terminal FWD, REV, X1~X5 etc..
3: serial port run command channel(keypad STOP command ineffective).
Start and stop the inverter by RS485 interface.
4: serial port run command channel(keypad STOP command effective).
Start and stop the inverter by RS485 interface.
by
notice
The inverter can change run command channel by modifying F0.02 during waiting and
running,please confirm that modification is allowed during running on the spot.
F0.03
Run direction setting
Range:
:0, 1
0
This function is only effective for keypad and serial port run command channel
ineffective for terminal run command channel.
The 1st bit:
0: inverter forward run 1: inverter reverse run
The 2nd bit:
0: reverse run allowed
1: reverse run banned. The inverter will stop output when there is reverse run
command.
The 3rd bit: REV/JOG key selection
0: as REV key
1: as JOG key
If the 2nd bit is set to“1”,this function is effective for keypad run command channel,
terminal run command channel and serial port run command channel.
note
F0.04
range:
:0, 1
Accelerating decelerating mode selection
0
0: linear Acce/Dece mode. Output frequency increases or decreases according
to constant slope, just as shown in Fig.6-1.
1: S curve Acce/Dece mode. Output frequency increases or decreases
according to S curve, just as shown in Fig.6-2.
Freq.
Freq
50.00Hz
①
50.00H
②
58
③
①
②
③
time
RD800 series
F0.05
S curve starting time
F0.06
S curve rising time
Service Manual
range : 10.0( % )-
- 50.0(%
% ) ( Acc/Dec
time)
)F0.05+
+F0.06≤
≤90(%
%)
range : 10.0( % )-
- 80.0(%
% ) ( Acc/Dec
time)
)F0.05+
+F0.06≤
≤90(%
%)
20.0(%)
60.0(%)
F0.05, F0.06 is only effective when S curve Acc/Dec mode( F0.04=1)is
selected during Acc/Dec selection, and F0.05+
+F0.06≤90%.
S curve starting time is shown as Fig. 6-2③,slope of output frequency variation
increases by degrees from 0.
S curve rising time is shown as Fig.6-2②,slope of output frequency variation is
constant.
S curve ending time is shown as Fig.6-2①,slope of output frequency variation steps
down to 0.
S curve Acc/Dec mode,suitable for starting and stopping elevator, deferent belt, carrier transporter load etc..
note
F0.07
Acc/Dec time unit
range:
:0, 1
0
This function determines Acc/Dec time unit.
0: second
1: minute
(1) This function is effective for all Acc/Dec process except for jog run.
note
(2) To choose second as time unit is recommended.
F0.08
Acc time 1
range:
:0.1-
-6000.0
20.0
F0.09
Dec time 1
range:
:0.1-
-6000.0
20.0
59
RD800 series
Service Manual
Accelerating time is defined as time for inverter accelerating from 0Hz to
50.00Hz,see t1 in Fig.6-3,Dec time is defined as time for inverter decelerating
from 50.00Hz to 0Hz, see t2 in Fig.6-3.
Output freq.
50.00Hz
time
t1
Fig.6-3
note
t2
Acc/Dec time definition
(1) In RD800 series inverter 7 kinds of Acc/Dec time are defined in total,here we
only define Acc/Dec time 1,Acc/Dec time 2~7 are defined in F2.18~F2.29,
please refer to Section 6.3.
(2) Can choose time unit minute or second for Acc/Dec time 1~7 by F0.07, factory
default is second.
F0.10
high limit frequency
range:
:low limit-
-400.00Hz
50.00Hz
F0.11
low limit frequency
range:
:0.00-
-high limit
0.00Hz
F0.12
Low limit freq. run
mode
range:
:0:run at low limit freq. 1:stop
running
0
The inverter will decrease output frequency gradually in set decelerating time
when actual set frequency is lower than low limit frequency,after reaching low limit
frequency,the inverter will run at low limit frequency if F0.18 is set to 0;The
60
RD800 series
Service Manual
inverter will reduce output frequency sequentially to zero frequency run if F0.18 is
set to 1.
0: manual boost. Torque boost voltage is determined completely by parameter
F0.14,its characteristic is boost voltage fixed,but the motor is prone to magnetic
saturation when lightly loaded.
1: automatic torque boost. Torque boost voltage varies as stator current of the
motor changes,bigger stator current corresponds to bigger boost voltage.
inverter output current
Boost volt.=
= F0.14 ×motor rated volt.×
× 2×inverter rated current
100
F0.14
Range:
:0.0-
-20.0(%
%)
Torque boost
4.0(%
%)
To improve inverter’s low frequency torque characteristic,can carry on boost
compensation for output voltage,degressive torque curve and constant torque curve
torque boost are separately shown as Fig.6-4 (a), (b).
voltage
voltage
motor rated volt.
motor rated volt.
Volt.
Boost
Freq.
Volt.
Boost
Freq.
rated freq.
rated freq.
(a)degressive torque curve torque boost graph (b) constant torque curve torque boost graph
Fig.6-4 torque boost graph
(1) improper setting to this parameter can cause motor heating or over current
protection.
note (2) advise the user to adopt manual torque boost and to adjust V/F curve according
to motor parameter and usage occasion when driving synchronous motor.
F0.15
V/F curve setting
range:
:0~3
0
This function code defines RD800 flexible V/F setting mode to satisfy different
61
RD800 series
Service Manual
load characteristic. Can choose 4 kinds of fixed curve according to
definition of F0.15.
If F0.15=0,V/F curve bears constant torque characteristic;as curve 0 in
Fig.6-5.
If F0.15=1,V/F curve bears 2.0 order power degressive torque characteristic;
as curve 3 in Fig.6-5.
If F0.15=2,V/F curve bears 1.7 order power degressive torque characteristic;
as curve 2 in Fig.6-5.
If F0.15=3,V/F curve bears 1.2 order power degressive torque characteristic;
as curve 1 in Fig.6-5.
The user can choose 1, 2, 3 V/F curve run mode according to load characteristic
to reach better energy save result while the inverter is driving degressive torque load
such as blower and water pump etc..
Output volt.
Rated volt.
0
1
2
3
Output freq.
0
rated freq.
Fig.6-5
F0.16
G/P device type setting
V/F curve
range:
:0, 1
0
0:G type
1:P type
6.2
Start-up, stop, braking function parameter group: F1
F1.00
Start-up run mode
range:
:0, 1, 2
0
0: start from starting frequency. The inverter start according to F1.01 starting
frequency and F1.02 starting frequency holding time.
1: first braking then starting. First brake according to DC braking voltage
and time (F1.03, F1.04),then start at starting frequency.
2: reserved.
62
RD800 series
note
Service Manual
(1) start-up mode 0: Advise the user to adopt start-up mode 0 in common application occasion and
when driving synchronous motor.
(2) start-up mode 1: Be applicable to small inertia load with forward run or reverse run phenomena
when the moter doesn’t drive any device,for big inertia load,advise not to adopt start-up mode 1.
F1.01
Starting frequency
range:
:0.0-
-10.00Hz
0.00 Hz
F1.02
Starting freq. holding time
range:
:0.0-
-20.0S
0.0S
Starting frequency means initial frequency at which the inverter start up,as fs
shown in Fig.6-6;Starting freq. holding time means consecutive run time during
which the inverter run at starting frequency,as t1 shown in Fig.6-6.
fmax
freq. Hz
fs
starting
freq.
time
t1
starting
time
Fig.6-6 starting freq. and starting time
note
Starting frequency is not limited by low limit frequency.
F1.03
Zero freq. DC braking volt.
range:
:0-
-15(%
%)
0(%
%)
F1.04
Zero freq. DC braking time
range:
:0.0-
-20.0S
0.0S
Zero Freq. DC braking is special function for FKM (Flat Knitting Machine).
Specific function is: the inverter enters into braking status automatically during
running when running frequency is lower than F3.29 (Zero Freq. Braking
frequency), and realizes continuance of current phase intelligently, fast and smooth
63
RD800 series
Service Manual
orientation for motor’s rotor. The inverter will stop braking automatically and
switch into running if specified frequency increased or reverse running instruction
provided in the braking, Curve figure as Fig6-7:
. IB is zero Freq. braking current, to set according to actual braking torque by
setting F1.03.
⑵. BR is specified zero Freq. braking signal point, inverter enters into zero Freq.
braking status automatically after 1/4 F1.04.
⑶. F’is any time in braking. When specified frequency increased or reverse
running instruction provided, the inverter will end zero Freq. braking and enter
into running status. But the inverter is still in running status and waits for
frequency raising instruction.
⑷. After F1.04, the inverter stops output and the motor is in zero Freq. running
status if there is neither frequency raising instruction nor reverse instruction.
Output freq.
stop braking
initiative freq.
I
IB
F
BR
0
output volt.
(virtual
value)
DC braking value
F’
running
stop braking time
1/4 F1.04
F1.04
run command
Fig.6-7
Fig.6-8 Dec stop+DC braking
Zero freq. DC braking Volt. And Time
F1.05
Stop mode
Range:
:0, 1, 2
0
0: Dec stop. The inverter reduces output frequency gradually according to set
Dec time upon receival of stop command and stops running after frequency is
reduced to 0.
1: free stop. The inverter stop outputting at once when receiving stop
command and the load stops freely according to mechanical inertia.
2: Dec plus DC braking stop. The inverter reduces output frequency gradually
according to set Dec time upon receival of stop command and start DC braking
when F1.06 stop braking initiative frequency is reached.
F1.06
Stop DC braking initiative frequency
F1.07
Stop DC braking time
64
range:
:0.0-
-15.00Hz
3.00Hz
range:
:0.0-
-20.0S
0.0S
RD800 series
Service Manual
F1.08 is percentage relative to inverter rated input voltage. Have no DC
braking process if stop braking time is 0.0s,as shown in Fig.6-8.
6.3
Auxiliary run function parameter group: F2
F2.00
range : 0.00 -
Analog filtering time constant
0.20S
The time constant used when the inverter filter sampled value when frequency
is set by exterior analog channel. Can improve the situation by increasing this
filtering time constant if connecting wire is long or disturbance is serious which
cause unstable set frequency.
Analog filtering time constant must be bigger than F3.11(sampling cycle),
otherwise the system would run unsteadily.
F2.01
range:
:0.0-
-3600.0S
FWD REV run dead-section time
0.0S
During process of transiting from forward run to reverse run or from reverse run
to forward run, transition time during which the inverter wait at zero output
frequency, as t1 shown in Fig.6-9.
Output freq.
time
t1
Fig.6-9 FWD REV run dead-section time
F2.02
Automatic energy save run
range:
:0, 1
0
To reach better energy save result, the inverter would detect load current to get
the purpose of automatic energy save.
0: no action
1: action
Empty or lightly loaded motor can get the purpose of energy save by detecting
load current to adjust output voltage properly. Automatic energy save run is mainly
applied to occasion of stable load, speed.
note
This function commonly applied to load such as blower and water pump etc.
65
RD800 series
F2.03
Service Manual
range:
:0, 1, 2
AVR function
0
AVR namely automatic voltage adjusting function. Indicate that the inverter can
output constant voltage by AVR function when the inverter input voltage fluctuates.
0: no action
1: action all the time
2: no action only during Dec
note
a. when input voltage is higher than rated value, under normal situation should set F2.03=1. When F1.05=0
namely inverter in decelerating stop,motor Dec time is short and running current would be bigger. But the
motor decrease speed placidly with small run current and long Dec time if choose AVR action all the time.
b. should set F2.03=0, namely AVR function ineffective when the motor system oscillates which caused by
choosing AVR function.
F2.04
Slip freq. compensation
range:
:0~
~150(%
%)
0
This function can adjust output frequency properly as the load varies to
compensate slip frequency of the asynchronous motor dynamically, so that control
motor speed in constant value. If act with automatic torque boost function, can get
better low speed moment characteristic. As shown in Fig.6-10.
100% Slip compensation
Output current
150%
100%
Before slip compensation
After slip compensation
50%
Motor speed
66
RD800 series
Service Manual
Fig.6-10 slip freq. compensation graph
F2.05
range:
:2-
-15.0K
Carrier freq.
Depend on device type
Carrier frequency mainly affects motor noise and heat consumption during
running. Relation between carrier frequency and motor noise, current leakage,
disturbance is as follows:
Carrier frequency increase(↑),motor noise decrease(↓),motor current leakage
increase(↑),disturbance to environment increase(↑);
Carrier frequency decrease (↓),motor noise increase (↑),motor current leakage
decrease (↓),disturbance to environment decrease (↓).
Should decrease carrier frequency properly to reduce heat consumption of the
inverter when ambient temperature is high and motor load is heavy. Relation of RD800
each type and carrier frequency is as shown in Table 6-1.
Table 6-1 relation table of device type and carrier frequency
carrier freq.
device type
Max.carrier freq. (KHz)
0.2KW
15
2.0
2
0.4KW
15
2.0
2
0.75KW
14
2.0
2
1.5KW
13
2.0
2
note
Min. carrier freq (KHz)
factory default (KHz)
(1) To get better control characteristic,suggest that the ratio of carrier frequency to inverter max. run
frequency be not smaller than 36.
(2) Error exists in current displayed value when carrier frequency is small.
F2.06
Jog run frequency
range:
:0.10-
-50.00Hz
5.00Hz
F2.07
Jog Acc time
range:
:0.1-
-60.0S
20.0S
F2.08
Jog Dec time
range:
:0.1-
-60.0S
20.0S
Jog frequency has the highest priority. Under any status, the inverter would
transit to run at jog frequency at once according to set jog accelerating,
decelerating time as long as jog command is inputted, as shown in
Fig.6-11.
Jog accelerating time means time during which the inverter accelerate from 0Hz
to 50.00Hz,Jog Dec time
67
RD800 series
Service Manual
means time during which the inverter decelerate from 50.00Hz to 0Hz.
Jog decelerating time
Jog
freq.
Jog accelerating
time
Jog.
signal
note
Jog
freq.
Jog.
signal
Fig.6-11 jog run
(1) Keypad, control terminal and serial port can do jog control all.
(2) The inverter will stop according to Dec stop mode after jog run command is
withdrawn.
F2.09
Freq. input channel combination
range:
:0~
~28
0: VCI+
+CCI
1: VCI-
-CCI
2: reserved
3: reserved
4: reserved
5: reserved
6: external pulse provision+
+CCI
7: external pulse provision-
-CCI
8: reserved
9: reserved
10: reserved
11: reserved
12: reserved
13: VCI, CCI any nonzero value effective, VCI preferred
14: reserved
15: 485+CCI
16: 485-CCI
17: 485+VCI
18: 485-VCI
19: 485+ keypad analog potentiometer
20: 485- keypad analog potentiometer
21: VCI+ keypad analog potentiometer
68
0
RD800 series
Service Manual
22: VCI- keypad analog potentiometer
23: CCI+ keypad analog potentiometer
24: CCI- keypad analog potentiometer
25: reserved
26: reserved
27: reserved
28: reserved
F2.10
host inverter communication freq.
provision proportion
range:
:0-
-500(%
%)
100(%
%)
Host&sub inverter communication freq. provision proportion,this parameter
need to be set in sub inverter but not need in host inverter.
F2.11
range:
:0000-1111
LED display control 1
0000
F2.11 make use of 4 bits of the parameter to set if C.07—C.10 is displayed in
parameter, thereinto 0 indicates not displayed, 1 indicates displayed. Set parameter of 4
bit is as following figure:
4th bit
3rd bit
2nd bit
1st bit
C-07: run time
C-08: accumulative run time
C-09: inp
C-10: output end status
F2.12
LED display control 2
range:
:0000-1111
1111
F2.12 make use of 4 bit of the parameter to set if C.11—C.14 is displayed in
parameter, thereinto 0 indicates not displayed, 1 indicates displayed. Set parameter of 4
bit is as following figure:
4th bit
3rd bit
2nd bit
1st bit
C-11:analog input VCI
C-12:reserved
C-13:analog input CCI
C-14:outer pulse input
69
RD800 series
F2.13
Service Manual
range:
:LED 1st bit: 0~2
LED 2nd bit: 0~2
LED 3rd bit: 0~4
Parameter operation
control
0
LED 1st bit
0: all parameter allowed to be modified
1: except this parameter,
,all other parameter not allowed to be changed
2: except F0.01 and this parameter,
,all other parameter not allowed to be
changed
LED 2nd bit
0: no action
1: renew factory default
2: clear history failure record
LED 3rd bit
0: all the buttons locked
1: all the buttons locked except STOP key
2: all the buttons locked except
, STOP key
3: all the buttons locked except RUN, STOP key
4: all the buttons locked except SHIFT, STOP key
note
(1)Factory default of this function parameter is 0,
,i.e., all the function parameter can be
modified.After modifying the parameter, please first set this function code to 0 if you want to
modify function code setting.After modifying the parameter you can change this function code
setting to expected protection grade if parameter protection is needed.
(2) After clearing memory information or renewing manufacturer parameter, the 1st bit of this
function code will resume 0 automatically.
(3) After the 3rd bit of F2.13 is setted, the keypad will be locked after you press ESC for 5
seconds, and then corresponding keys is locked. Please press ESC for 5 seconds again for
unlocking the keypad.
F2.14 communication deployment range:
:LED 1st bit:
:0~
~5
st
nd
LED 2nd bit: 0, 1, 2
03
F2.14 make use of 1 bit, 2 bit to set baud rate and data format of serial
communication,thereinto LED 1st bit represents communication baud rate, set
value as follows:
0: 1200BPS
1: 2400BPS
2: 4800BPS
3: 9600BPS
4: 19200BPS
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RD800 series
Service Manual
5: 38400BPS
LED 2nd bit: represents data format,set value as follows:
0: 1-
-8-
-1 format, no checkout. Namely: 1 bit for starting, 8 bits for data, 1
bit for stop, no checkout.
1: 1-
-8-
-1 format, even checkout. Namely: 1 bit for starting, 8 bits for data, 1
bit for stop, even checkout.
2: 1-
-8-
-1 format, odd checkout. Namely: 1 bit for starting, 8 bits for data, 1
bit for stop, odd checkout.
F2.15
Local address
range:
:0-
-127, 127 is broadcast
1
This function code is used to identify address of this inverter during serial port
communication.127 is for main inverter during main and sub device communication
between inverters.
127 is broadcast address,
,can only receive and execute broadcast command from
upper machine but not respond to upper machine when 127 is set to broadcast
notice address.
F2.16
Communication overtime checkout time
range:
:0.0-
-1000.0S
1S
When serial port communication fails and its continuous time exceed set value
of this function code,the inverter judge it as communication failure.
The inverter would not detect serial port communication signal, namely this
function ineffective when set value is 0.
F2.17
Local response delay time
range:
:0-
-1000ms
5ms
Local response delay time represents the time within which the inverter serial
port receive and execute command from upper device and then respond to upper
device, this function is just used for setting this delay time.
F2.18
Accelerating time 2
range:
:0.1-
-6000.0
20.0
F2.19
Decelerating time 2
range:
:0.1-
-6000.0
20.0
F2.20
Accelerating time 3
range:
:0.1-
-6000.0
20.0
F2.21
Decelerating time 3
range:
:0.1-
-6000.0
20.0
F2.22
Accelerating time 4
range:
:0.1-
-6000.0
20.0
F2.23
Decelerating time 4
range:
:0.1-
-6000.0
20.0
F2.24
Accelerating time 5
20.0
F2.25
Decelerating time 5
range:
:0.1-
-6000.0
71
range:
:0.1-
-6000.0
20.0
RD800 series
Service Manual
F2.26
Accelerating time 6
range:
:0.1-
-6000.0
20.0
F2.27
Decelerating time 6
range:
:0.1-
-6000.0
20.0
F2.28
Accelerating time 7
range:
:0.1-
-6000.0
20.0
F2.29
Decelerating time 7
range:
:0.1-
-6000.0
20.0
Can define 3 kinds of accelerating decelerating time and can choose
accelerating decelerating time 1 ~ 7 during inverter run process by different
combination of control terminal,please see definition for function of accelerating
decelerating time terminal in F5.00~F5.07.
note
Accelerating decelerating time 1 is defined in F0.08 and F0.09.
F2.30
Multi-step freq. 1
range:
:low limit -high limit fre
5.00Hz
F2.31
Multi-step freq. 2
range:
:low limit -high limit
10.00Hz
F2.32
Multi-step freq. 3
range:
:low limit -high limit
20.00Hz
F2.33
Multi-step freq. 4
range:
:low limit -high limit
30.00Hz
F2.34
Multi-step freq. 5
range:
:low limit -high limit
40.00Hz
F2.35
Multi-step freq. 6
range:
:low limit -high limit
45.00Hz
F2.36
Multi-step freq. 7
range:
:low limit -high limit
50.00Hz
F2.37
Multi-step freq. 8
range:
:low limit -high limit
5.00Hz
F2.38
Multi-step freq. 9
range:
:low limit -high limit
10.00Hz
F2.39
Multi-step freq. 10
72low limit -high limit
range:
:
20.00Hz
RD800 series
Service Manual
These set frequency will be used in multi-step speed run mode and simple PLC run mode,please refer to
multi-step speed run terminal function of F5.00~F5.04 and F4 group simple PLC function.
F2.45
Jumping freq. 1
range:
:0.00-
-400.00Hz
0.00Hz
F2.46
Jumping freq. 1 range
range:
:0.00-
-30.00Hz
0.00Hz
F2.47
Jumping freq. 2
range:
:0.00-
-400.00Hz
0.00Hz
F2.48
Jumping freq. 2 range
range:
:0.00-
-30.00Hz
0.00Hz
F2.49
Jumping freq. 3
range:
:0.00-
-400.00Hz
0.00Hz
F2.50
Jumping freq. 3 range
range:
:0.00-
-30.00Hz
0.00Hz
F2.45~F2.50 function is set for keeping inverter output frequency away from
resonance frequency of mechanical load.
Inverter set frequency can jump around some frequency point according to mode
shown in Fig. 6-12, at most 3 jumping range can be defined.
Set freq. after adjusted
Jumping freq. 3
Jumping freq. 2
Jumping freq. 1
Jumping range 3
Jumping range 2
Jumping range 1
Set freq.
Fig.6-12 jumping frequency and range graph
F2.51
Set run time
F2.52
Run time accumulation
range:
:0-
-65535h
0
range:
:0-
-65535h
73
0
RD800 series
Service Manual
After run accumulative time reach set run time (F2.51),the inverter will output
indicator signal,please refer to F5.10 function introduction.
F2.52 denotes accumulative run time of the inverter from leaving factory to now.
F2.53
range:
:0-
-4
RS485/232 frame format selection
0
0: a frame of 14 bytes or 18 bytes ASCII
1: a frame of 8 bytes or 10 bytes hex,
,primary response not changed
2: a frame of 8 bytes or 10 bytes hex,
,12 command has no response
3: a frame of 8 bytes or 10 bytes hex,
,14 command has no response
4: a frame of 8 bytes or 10 bytes hex,
,both 12 and 14 command have no
response
6.4
Closed-loop run control parameter: F3
Analog feedback control system:
Input pressure specified value through VCI port, send 4~20mA feedback value
of pressure sensor to inverter CCI input port,make up of analog closed-loop control
system by built-in PID adjustor,as shown in Fig.6-13.
QF
supply
L1
L2
L3
FWD
COM
+10V
provision 1-3K
RD800
U
V
W
PE
CCI
send out
M
P
pressure sensor
Power
4~20mA
GND
VCI
GND
Fig.6-13
note
built-in PID analog feedback control system graph
Specified value can also be provided with option by F0.00 function code.
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RD800 series
Service Manual
RD800 built-in PID adjustor make up of control system and its work principle
proportion
gain
(F3.08)
chart is as follows:
Closed-loop
specified value
specified value
adjusting
(F3.06,F3.06)
+
e
error limit
(F3.12)
_
integral
gain
(F3.09)
differential
differentigain
al
gain
(F3.10)
(F3.10)
feedback adjusting
(F3.05,F3.07)
+
+
closed-loop
output
closed-loop
feedback
value
Fig.6-14 PID control principle diagram
In above Fig.6-14 ,definition of closed-loop specified value, feedback value,
error limit and proportion integral differential parameter is same as that of common
PID adjustor parameter, see respectively (F3.01~F3.12) definition,relation of
specified value and expected feedback value is as shown in Fig.6-15. Thereinto
specified value take 10V as reference and feedback take 20mA as reference.
Specified value adjusting and feedback value adjusting in Fig.6-14 is for
confirming corresponding relation and unitive dimension between specified value
and feedback value.
Expected feedbck value
20mA
specified value
4mA
10V
0
Fig.6-15 specified value and expected feedback value
When the system is determined,basic steps for setting closed-loop parameter are as
follows:
(1) determine closed-loop provision and feedback channel(F3.01, F3.02)
(2) need to set relation between closed-loop provision and feedback for analog
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RD800 series
Service Manual
closed-loop (F3.04~F3.07)
(3) set closed-loop presetting frequency function (F3.14, F3.15)
(4) set closed-loop proportion gain, integral gain, differential gain, sampling cycle,
error
(F3.08~F3.12)
F3.00limitClosed-loop
run control selection
0
range:
:0, 1, 2
0: closed-loop run control ineffective
1: PID closed-loop run control effective
2: reserved
F3.01
provision channel selection
range:
:0~3
1
0: digital provision.
1: VCI analog 0-
-10V voltage provision
2: CCI analog provision. Can choose 0~10V voltage or 4~20mA current
provision
3: keypad analog potentiometer provision
F3.02
Feedback channel selection
range:
:0~6
1
0: VCI analog input voltage 0-
-10V
1: CCI analog input
2: VCI+CCI
3: VCI-CCI
4: Min { VCI, CCI }
5: Max { VCI, CCI }
When CCI analog input is selected to be current input, it will be converted
to voltage value in the inverter.
6: pulse feedback
F3.03
Specified value digital setting
range:
:0.00-
-10.00V
0.00V
When F3.01=0, figure provision F3.03 will be as specified value of
closed-loop control system directly. Therefore when control closed-loop system
through keypad or serial port, can change system specified value by modifying
F3.03.
F3.04 min. specified value
range: 0.0-
- max. specified
0.0(%
%)
F3.05
corresponding feedback value
of min. specified value
range:
:0.0-
-100.0(%)
0.0(%
%)
F3.06
max. specified value
range:
:min. specified value -100.0(%
%) 100.0(%)
corresponding feedback value
range:
:0.0%-
-100.0(%
%)
F3.07
of max. specified value
76
100.0(%)
RD800 series
Service Manual
F3.04~F3.07 define relation curve of analog closed-loop provision and
expected feedback. Their set value is percentage of provision and feedback actual
value relative to reference (10V or 20mA).
positive adjusting
feedback
negative adjusting
feedback
corresponding
feedback value of
max. specified value
corresponding
feedback value of
min. specified value
corresponding
feedback value of
max. specified value
corresponding
feedback value of
min. specified value
min. provision
max. provision
min. provision max. provision
Fig.6-16
provision,
,feedback curve
F3.08
Proportion gain Kp
range:
:0.000-
-9.999
0.050
F3.09
Integral gain Ki
range:
:0.000-
-9.999
0.050S
F3.10
Differential gain Kd
range:
:0.000-
-9.999
0.000
F3.11
Sampling cycle T
range:
:0.01-
-1.00S
0.10S
The more big Kp proportion gain is, the more quick the response is,but overbig
is prone to bringing surge.
Only applying proportion gain Kp adjustment can’t eliminate offset
completely,can apply integral gain Ki and differential gain to make up of PID
control in order to eliminate residual offset. The bigger Ki is, the more quickly the
system responds to changing offset, but overbig is prone to bringing surge.
Sampling cycle T is sampling cycle for feedback value,during each sampling
cycle PID adjustor calculate for one time,the longer the sampling cycle is , the
slower the system responds.
F3.12
Offset limit
range:
:0.0-
-20.0(%
%)
2.0(%
%)
For Max. offset of closed-loop specified value,as shown in Fig.6-17,PID
adjustor stops adjusting when feedback value is within this range. To utilize this
function reasonably redound to harmonizing the conflict between system output
77
RD800 series
Service Manual
precision and stabilization.
Feedback value
Specified
value
offset
limit
Output Freq.
preset freq.
time
Output
Freq.
time
time
Fig.6-17
F3.13
offset limit
preset freq. holding time
Fig.6-18
integral separation PID adjusting threshold
closed-loop preset freq. run
range:
:0.0-
-100.0%
100.0
PID integral separation,integral don’t react when specified value and feedback
value are bigger than this limit, only when specified value and feedback value are
smaller than or equal to this limit,integral react. Can adjust system response speed
by adjusting this parameter.
F3.14
closed-loop preset frequency
range:
:0-high limit freq.
0.00Hz
F3.15
closed-loop preset frequencyholding time
range:
:0.0-6000S
0.1S
This function can make closed-loop adjusting enter into stable phase quickly.
After closed-loop run starts, the inverter first accelerates to preset frequency F3.14
in terms of accelerating time, and after running at this frequency for a period of time
F3.15, it runs according to closed-loop characteristic. As shown in Fig.6-18.
Set preset freq. and holding time to “0’ if closed-loop preset freq. function is not needed.
note
F3.16
Revival frequency
range:
:0.00-
-400.00Hz
0.00Hz
F3.17
Sleep frequency
range:
:0.00-
-400.00Hz
0.00Hz
Revival frequency define frequency limit from sleep status to work status. If set
frequency is bigger than this limit and the situation sustains for a revival delay time,
the inverter will enter into work status from sleep status.
Sleep frequency define frequency limit from work status to sleep status. If set
frequency is smaller than this limit and the situation sustains for a sleep delay time,
the inverter will enter into sleep status from work status.
This function can realize sleep function and make energy save run possible,
avoid the inverter staring at threshold frequency frequently.
F3.18
Sleep delay time
78
range:
:0.0-
-6000.0S
0.0
RD800 series
Service Manual
This parameter is to set delay time when entering into sleep function. RD800
will stop running if the output frequency is lower than sleep frequency and holding
time longer than this sleep delay time.
F3.19
range:
:0.0-
-6000.0S
Revival delay time
0.0
This parameter is to set delay time when entering into revival function.
F3.20
Constant pressure water supply mode selection
range:
:0~3
0
0: select inverter OC to act in one-drive-one water supply mode
1: select constant pressure water supply board to act in one-drive-one water
supply mode
2: select constant pressure water supply board to act in one-drive-two water
supply mode
3: select constant pressure water supply board to act in one-drive-three water
supply mode
F3.21
range:
:0.001-
-9.999Mpa
Long-distance manometer range
1.000
To set 10V or 20mA by this parameter.
F3.22
Allowed offset to high limit and lower
limit Freq. when add or reduce pumps
range:
:0.0-
-100.0%
%
0.0
By this parameter,we defines that the inverter begins to add or reduce pumps
when output frequency falls in offset range of high limit frequency or lower limit
frequency.The inverter begins to add or reduce pumps at high limit frequency or
lower limit frequency if this parameter is set to be 0.0%.
F3.23
range:
:0.0-
-1000.0S
Pump switchover judging time
300.0
This parameter defines the judging time from output frequency up to high limit to
adding pump and the same from ouput frequency up to lower limit to reducing
pump.
F3.24
Magnetic control conductor
range:
:0.1-
-10.0S
switchover delay time
0.5
This parameter defines the action delay time of magnetic control conductor
79
RD800 series
Service Manual
when it’s from power source to variable frequency or from variable frequency to
power source.
This parameter defines automatic switchover interval, for more information
about automatic switchover please see parameter F3.30.
The inverter will close automatic switchover function if this parameter is set to
be 0000min.
This time only includes RD800 running time.
notice
F3.26
range:
:0~1
Water supply supervision Para. display
0
0: C-11, C-12 display voltage value of VCI, CCI.
1: C-11, C-12 display PID specified pressure and feedback pressure.
F3.27
range:
:0, 1
Closed-loop adjusting characteristic
0
0: Forward function. motor speed increases as specified value increases.
1: Reverse function. motor speed decreases as specified value increases.
F3.28
LED initial supervision Para. selection
range:
:0~14
1
This parameter defines initial supervision parameter selection during running or
stop. For example F3.28=3, LED displays output voltage initially, please press
SHIFT key if you want to see about other supervision parameter.
0: set frequency
1: output frequency
2: output current
3: output voltage
4: DC bus bar voltage
5: motor speed
6: heat sink temperature
7: run time
8: accumulative run time
9: input terminal status
10: output terminal status
11: analog input VCI/PID provision
12: analog input CCI/PID feedback
13: reserved
14: exterior pulse input
F3.29
80
Zero freq. braking freq. at starting
Range:0.00-15.00Hz
0.00Hz
RD800 series
Service Manual
Same as detailed description for F1.03 and F1.04.
F3.30
Failure relay TA,
,TB,
,TC function selection
range:
:0~24
15
Same as detailed description for F5.10.
F3.31
VCI analog input gain
Range:0-800%
100
VCI analog input gain,figure as following:
f
Gain is 150%
50Hz
Gain is 100%
Gain is 50%
VCI
VCI analog input
6.5
Simple PLC rungain
function parameter group: F4
The user can set by himself the output frequency direction and running time
of the inverter during a running cycle by simple PLC function according to spot craft
demand, as shown in Fig.6-19.
f6
f2
a2
a1
Simple PLC run
f7
f5
d3
f1
d7
a6
d7
a5
a3
f3
T1
T2
T3
d5
a 4 f4
T5
T4
81
PLC step finishing indication
T6
T7
500ms
RD800 series
Service Manual
RD800 serial inverter simple PLC run function provide 7 kinds of multi-step
speed run mode,see below an example of 7 step speed. In Fig.6-20,a1~a5, d1~d5 is
accelerating or decelerating time of relative step,set by accelerating decelerating
time parameter F0.08, F0.09 and F2.18~F2.29 in total 7 kinds of parameter,f1~f7,
T1~T7 indicating set frequency and run time set by function code F4.01~F4.14.
Simple PLC run
f2
a2
a1
f1
a6
f6 d7
f7
f5
d3
d7
a5
a 3 f3
d5
a4
f4
T2
T1
T3
T4
T5
T6
T7
RUN command
Fig.6-20
stop after PLC single circle
PLC step finishing and circle finishing indication can be realized by outputting
500mS pulse indicator signal through open circuit collector terminal OC,detailed
function defined by F5.10.
F4.00
range:
:LED 1st bit:
:0~3
LED 2nd bit:
:0, 1
LED 3rd bit: 0, 1
Simple PLC run
setting
000
This function code make use of its 1st bit, 2nd bit, 3rd bit to set PLC run mode,
PLC rerun mode after interruption, set run time unit, detail as follows:
LED 1st:
0: no action. PLC run mode ineffective.
1: stop after single circle. As shown in Fig.6-20, the inverter stops automatically
after finishing a circle, can only start when another run command is available.
2: keep final value after single circle. As shown in Fig.6-21,the inverter keep
running according to frequency, direction of final step after finishing a circle,the
inverter won’t stop according to set decelerating time until the stop command is
available.
f2
a2
a1
f1
d3
a3 f
a 6 f6 d7 f7
f5
a5 82
d7
RD800 series
Service Manual
Fig.6-21 holding mode after PLC single circle
f6
f6
f7
f2
f5
f7
f2
f5
f1
f1
d1
f1
d1
PLC run
f3
d2
f3
f4
f4
T1 T2 T3 T4 T5 T6 T7 T1 T2 T3 T4 T5 T6 T7 T1
First circle
Second circle
RUN command
STOP command
Fig.6-22 PLC consecutive circle mode
3: consecutive circle. As shown in Fig.6-22,the inverter start next circle
automatically after finishing a circle,until there is stop command.
LED 2nd bit:
0: start from first step. Stop during running caused by stop command,
failure or power off,after restarting the inverter will run from first step.
1: continue to run from step frequency of interruption moment. When stop
during running caused by stop command or failure,the inverter will record current
step used time automatically and enter into this step automatically after restarting,
continue to run for residual time according to defined frequency of this step, as
shown in Fig.6-23. The inverter will rerun from first step after restarting if power
Interruption signal
off.
f1
output freq.Hz
a1
d2
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RD800 series
Service Manual
Fig.6-23 PLC starting mode 1
LED 3rd bit : PLC run time unit
0: second; 1: minute
This unit is only effective to PLC run step time,for accelerating decelerating
time of PLC run period, their unit selection is determined by F0.07.
note
(1) If run time of PLC segment is set to 0,this segment is ineffective.
(2) can make PLC process a pause, ineffective, work etc. through terminal, for detail
please refer to terminal correlative function parameter group F5.
F4.01
Step 1 setting
range:
:000-
-621
000
F4.02
Step 1 runtime
range:
:0-
-6000.0
10
F4.03
Step 2 setting
range:
:000-
-621
000
F4.04
Step 2 runtime
range:
:0-
-6000.0
10
F4.05
Step 3 setting
range:
:000-
-621
000
F4.06
Step 3 runtime
range:
:0-
-6000.0
10
F4.07
Step 4 setting
range:
:000-
-621
000
F4.08
Step 4 runtime
range:
:0-
-6000.0
10
F4.09
Step 5 setting
range:
:000-
-621
000
F4.10
Step 5 runtime
range:
:0-
-6000.0
10
F4.11
Step 6 setting
range:
:000-
-621
000
F4.12
Step 6 runtime
range:
:0-
-6000.0
10
F4.13
Step 7 setting
range:
:000-
-621
000
F4.14
Step 7 runtime
range:
:0-
-6000.0
84
10
RD800 series
Service Manual
F4.01~F4.14 utilize LED 1st bit, 2nd bit, 3rd bit to separately define frequency
setting,direction and accelerating decelerating time of PLC Run, see following for
detail:
LED1st bit: frequency setting
0: multi-step frequency i i=1~7 is defined by F2.30~F2.44.
1: frequency is determined by function code F0.00
LED 2nd bit: run direction selection
0: forward run
1: reverse run
2: determined by run command (FWD,REV)
LED3rd bit: accelerating decelerating time selection
0: accelerating decelerating time 1
1: accelerating decelerating time 2
2: accelerating decelerating time 3
3: accelerating decelerating time 4
4: accelerating decelerating time 5
5: accelerating decelerating time 6
6: accelerating decelerating time 7
6.6
Terminal correlative function parameter group: F5
F5.00
Input terminal X1 function selection
range:
:0~42
0
F5.01
Input terminal X2 function selection
range:
:0~42
0
F5.02
Input terminal X3 function selection
range:
:0~42
0
F5.03
Input terminal X4 function selection
range:
:0~42
0
F5.04
Input terminal X5 function selection
range:
:0~42
0
F5.05
reserved
F5.06
reserved
F5.07
reserved
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RD800 series
Service Manual
Multi-function input terminal X1~X5 provides 43 kinds of selection mode for
the user,can choose based on spot requirement. For parameter function table please
see Table 6-2.
Table 6-2 multifunction input function selection table
item
0
2
corresponding function
item
corresponding function
Leave control terminal unused
1
Multi-step speed control terminal 1
Multi-step speed control terminal 2
3
Multi-step speed control terminal 3
4
Multi-step speed control terminal 4
5
External forward run jog control
6
External reverse run jog control
7
Accel/Decel time selecting terminal 1
8
Accel/Decel time selecting terminal 2
9
Accel/Decel time selecting terminal 3
10
External device failure input
11
External restoration input
12
Free stop input
13
External stop command
14
stop DC braking input command DB
15
Inverter run prohibition
16
Frequency increasing command( UP)
17
frequency descending command( DOWN)
18
Accel/Decel prohibited command
19
Three-wire run control
20
Closed-loop ineffective
21
22
Simple PLC pause command
23
PLC ineffective
PLC stop status restoration (reset variable of PLC
interruption moment, make it restart from first
segment)
24
Frequency provision channel selection 1
25
Frequency provision channel selection 2
26
Frequency provision channel selection 3
27
Frequency switched to CCI
28
Command switched to terminal
29
Run command channel selection 1
30
Run command channel selection 2
31
Run command channel selection 3
32
Traverse runin
33
External interruption input
34
interior counter clearing end
35
interior counter triggering end
36
Interior timer clearing end
37
interior timer triggering end
38
Pulse frequency input( only effective for X5)
39
Reserved
40
Reserved
41
Reserved
42
Reserved
Now explain listed function in Table 6-2 as follows:
1~4: Multi-step speed control terminal. Can set 15 step speed run frequency
by choosing ON/OFF combination of these function terminal.
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RD800 series
Service Manual
Table 6-3 multi-step speed run selection table
K4
K3
K2
K1
Frequency setting
OFF
OFF
OFF
OFF
Common run frequency
OFF
OFF
OFF
ON
Multi-step frequency 1
OFF
OFF
ON
OFF
Multi-step frequency 2
OFF
OFF
ON
ON
Multi-step frequency 3
OFF
ON
OFF
OFF
Multi-step frequency 4
OFF
ON
OFF
ON
Multi-step frequency 5
OFF
ON
ON
OFF
Multi-step frequency 6
OFF
ON
ON
ON
Multi-step frequency 7
ON
OFF
OFF
OFF
Multi-step frequency 8
ON
OFF
OFF
ON
Multi-step frequency 9
ON
OFF
ON
OFF
Multi-step frequency 10
ON
OFF
ON
ON
Multi-step frequency 11
ON
ON
OFF
OFF
Multi-step frequency 12
ON
ON
OFF
ON
Multi-step frequency 13
ON
ON
ON
OFF
Multi-step frequency 14
ON
ON
ON
ON
Multi-step frequency 15
Above multi-step frequency can be used in multi-step speed run and simple
PLC run, please see below an example of multi-step speed run:
We now define control terminal X1, X2, X3, X4 separately as follows:
After set F5.00=1, F5.01=2, F5.02=3, F5.03=4, X1, X2, X3, X4 are used for
realizing multi-step run,as shown in Fig.6-24.
Output frequency
speed 11
speed 2
speed 1
speed 7
speed 6
speed 9
speed 15
Common set freq.
time
Run command
multisection speed control terminal 1
multisection speed control terminal 2
multisection speed control terminal 3
multisection speed control terminal 4
K1
K2
on
on
K3
on
K4
on
K5
87
RD800 series
Fig.6-24
Service Manual
multi-step speed run
In fig.6-25 see an example of terminal run command channel,can make forward,
reverse run control by K5, K6. In Fig.6-24, by different logic combination of K1, K2,
K3, K4,the inverter can run according to common set frequency or multi-step
frequency based on above table.
3 phase breaker
L1
power
supply
RD800
U
V
W
PE
L2
L3
M
KM
K1
K2
RD800
K3
K4
K5
FWD
REV
COM
X5
K6
COM
COM
Fig.6-25 multi-step speed run
Fig.6-26 exterior device failure always-open input
5~6: external jog run control input JOGF/JOGR.When run command
channel is set to terminal run command channel F0.02=1,JOGF is jog forward
run,JOGR is jog reverse run,jog operation frequency, jog accelerating decelerating
time is defined in F2.06~F2.08 (remark: jog run command channel is determined by
F0.02)
7~9: Accel&Decel time terminal selection
Table 6-4 Accel&Decel time terminal selection logic mode
Terminal 2
Terminal 2
Terminal 1
Accel/Decel time selection
OFF
OFF
OFF
Accel time 1/ Decel time 1
OFF
OFF
ON
Accel time 2/ Decel time 2
OFF
ON
OFF
Accel time 3/ Decel time 3
OFF
ON
88
ON
Accel time 4/ Decel time 4
RD800 series
Service Manual
Can realize selection for Accel&Decel time1~7 by ON/OFF combination of
Accel&Decel time terminal.
10: external equipment fault input. Can input fault signal of external
equipment by this terminal to be convenient for the inverter to monitor fault of
external equipment. The inverter displays “E0.14”, namely external equipment fault
alarm after receiving the external equipment fault signal.
11: exterior restoration input. After the fault alarm takes place in the inverter,
can restore the inverter through this terminal. Its function is same as function of
key RESET on the operation panel.
12: free stop input. This function is same as free stop during running defined
in F1.05,but it’s realized by control terminal to be convenient for long-distance
control.
13: exterior stop command. This command is effective to all run command
channel,when this function is effective the inverter stops running in mode set by
F1.05.
14: DC injection braking input command DB during stop. Implement DC
injection braking to the motor during stop by control terminal,in order to realize
urgent parking and accurate orientation of the motor. Braking initial frequency,
braking time are defined in F1.06, F1.07.
15: inverter run forbiddance. The inverter during running stops freely when
this terminal is effective and forbidden to start in waiting status. Mainly applied to
occasion needing safe linkage.
16~17: frequency increasing command UP/descending command DOWN.
Realize frequency increasing or descending by control terminal, which substitute for
keypad to realize long-distance control. Effective during common run if
F0.00=2.Increasing descending speed is set by F5.09.
18: Accel&Decel speed forbidden command. Let the motor not effected by
any foreign signal(except stop command),keep running at current frequency.
note
Ineffective during normal decelerating stop.
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19: three-wire run control. Please refer to function description of F5.08
run mode (three-wire run mode).
20: closed-loop ineffective. Realize flexible switch to lower level run mode
under closed-loop run status.
note
(1) can switch between closed-loop and lower level run mode only during closed-loop run(F3.00=1).
(2) start stop control, direction and Accel&Decel time are subject to setting of corresponding run mode when it’s
switched to lower level run mode.
21: PLC ineffective. Realize flexible switch to lower level run mode under PLC
run status.
note
(1) can switch between PLC and lower level run mode only during PLC run(F4.00≠0).
(2) start stop control, direction and Accel&Decel time are subject to setting of corresponding
run mode when it’s switched to lower level run mode.
22: simple PLC pause command. Implement pause control to PLC process
during running,run at zero
frequency when this terminal is effective,not time for PLC run;after ineffective
implement automatic speed tracking start and continue PLC run. For application
method please refer to function description of F4.00~F4.14.
23: PLC stop status restoration. Under stop status of PLC run mode, will
clear PLC run step, runtime, run frequency etc. recorded when PLC run stops if this
terminal is effective,please see F4 group function description.
24~26: terminal frequency provision channel selection. Through ON/OFF
combination of frequency provision channel selection terminal 24, 25, 26,can
realize frequency provision channel switch shown in Table 6-5. For relation of
terminal switch and function code F0.00 setting, that is, latter effective.
Table 6-5 terminal frequency provision channel selection logic mode
frequency
provision channel
selection end 3
frequency
provision channel
selection end 2
frequency
provision channel
selection end 1
OFF
OFF
OFF
hold freq. setting
OFF
OFF
ON
potentiometer provision
OFF
ON
OFF
keypad number provision
OFF
ON
ON
terminal UP/DOWN adjusting
provision
ON
OFF
OFF
serial port provision
ON
OFF
ON
VCI
90
frequency provision channel
selection
RD800 series
Service Manual
ON
ON
OFF
CCI
ON
ON
ON
end PULSE provision
27: switch frequency to CCI. Frequency provision channel is switched to CCI
provision compulsorily when this function terminal is effective, frequency provision
channel come back to previous status when this function terminal is ineffective.
28: command switched to terminal. Run command channel is switched to
terminal run command channel compulsorily when this function terminal is
effective.
29~31: terminal select run command channel
Table 6-6 run command channel logic mode
Run command
channel selection
terminal 3
Run command
channel selection
terminal 2
Run command
channel selection
terminal 1
OFF
OFF
OFF
hold run command channel
OFF
OFF
ON
keypad run command channel
OFF
ON
OFF
OFF
ON
ON
end run command channel (keypad
STOP command ineffective)
end run command channel (keypad
STOP command effective)
ON
OFF
OFF
serial port run command channel
(keypad STOP command ineffective)
ON
OFF
ON
serial port run command channel
(keypad STOP command effective)
Run command channel
Can realize control command selection shown in Table 6-6 by ON/OFF
combination of run command channel selection terminal,For relation of terminal
switch and function code F0.00 setting, that is, latter effective.
32: traverse jump-in. When traverse start mode is manual jump-in,traverse
function effective if this terminal effective,see F6 function parameter description.
33: exterior interruption input. The inverter close off output and run at zero
frequency during running upon receiving exterior interruption signal. The inverter
implement automatic speed tracking start-up to resume running once external
interruption signal is relieved.
34: interior counter clearing end. To clear built-in counter in the inverter with
cooperation of counter triggering signal.
35: interior counter triggering end. Counting pulse input port of built-in
counter,pulse max. frequency: 200Hz,see function code F5.24, F5.25.
36: interior timer clearing end. To clear built-in timer in the inverter with
cooperation of timer triggering signal.
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Service Manual
37: interior timer triggering end. Please see function description for parameter
F5.27.
38: pulse frequency input( only effective to X5). Only effective for
multifunction input terminal X5, this function terminal receive pulse signal as
frequency provision, for relation between inputted signal pulse frequency and set
frequency in detail, please refer to F7 group parameter.
39: reserved
40: reserved
41: reserved
42: reserved
F5.08
range:
:0-
-3
FWD/REV run mode selection
0
This parameter defines 4 kinds of exterior terminal control mode for inverter
running.
0: 2-wire control mode 1
RD800
K2
K1
run
0
0
stop
1
0
reverse run
0
1
forward run
1
1
stop
K1
Fig.6-27
FWD
K2
REV
COM
2-wire run mode 1
0: 2-wire control mode 2
K2
K1
run
0
0
stop
1
0
stop
0
1
forward run
1
1
reverse run
Fig.6-28
RD800
K1
FWD
K2
REV
COM
2-wire run mode 2
2: 3-wire control mode 1
thereinto:
RD800
SB1: stop button
SB2: forward run button
SB2
FWD
SB1
Xi
SB3
92
REV
RD800 series
Service Manual
SB3: reverse run button
Fig.6-29
3-wire run mode 1
Xi is multifunction input terminal of X1~X5, here should define its corresponding
terminal function as No. 19 “3-wire run control” function.
3: 3-wire control mode 2
SB1: stop button
SB2: run button
RD800
SB2
SB1
K2
FWD
K2
Xi
REV
run direction
selection
0
Forward run
1
Reverse run
COM
Fig.6-30
3-wire run mode 2
Xi is multifunction input terminal X1~X5, here should define its corresponding
terminal function as No. 19 “3-wire run control” function.
The inverter restores after failure and start at once if run command channel
selecting terminal and terminal FWD/REV is effective during warning alarm stop.
F5.09
UP/DOWN speed
range:
:0.01-
-99.99Hz/S
1.00 Hz/S
This function code defines varying rate of the set frequency when it’s modified
by UP/DOWN terminal.
F5.10
Open collector output terminal OC output setting
F5.11
reserved
F5.12
reserved
F5.13
reserved
range:
:0~24
0
OC open collector output terminal,Table 6-7 shows option of above 4 function
parameter,choosing same output terminal function repeatedly is allowed.
Table 6-7 output terminal function selection table
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RD800 series
item
corresponding function
Service Manual
item
corresponding function
0
Inverter running signal (RUN)
1
Frequency arriving signal (FAR)
2
Frequency level detectingsignal (FDT1)
3
reserved
4
Overload warning signal( OL)
5
Output Freq. reach high limit( FHL)
6
Output Freq. reach low limit( FLL)
7
Inverter stops for under voltage blockage (LU)
8
Stop for exterior failure( EXT)
9
Inverter zero speed running
10
In PLC run process
11
Simple PLC segment run finished
12
PLC finish one cycle run
13
reserved
14
Inverter is ready for run( RDY)
15
Inverter failure
16
traverse high&low limit restriction
Interior counter final value arrive
18
Interior counter specified value arrive
17
19
20
Interior timer timing arrive
21
reserved
22
reserved
23
reserved
24
reserved
Set runtime arrive
Now introduce function listed in Table 6-7 as follows:
0: inverter during running( RUN). The inverter is in run status,output
indicator signal.
1: frequency arriving signal( FAR). Refer to function description of F5.14.
2: Frequency level detecting signal( FDT1). Refer to function description of
F5.15~F5.16.
3: reserved
4: overload warning signal( OL). Inverter output current exceed F9.05
overload detect level and time exceed F9.06 overload detect time,output
indicator signal.
5: output frequency reach high limit( FHL). When set frequency≥high limit
frequency and run frequency reach high limit frequency,output indicator signal.
6: output frequency reach low limit( FLL). When set frequency≤low limit
frequency and run frequency reach low limit frequency,output indicator signal.
7: Inverter stops for under voltage blockage( LU). When the inverter is
running, LED displays“P.OFF” and output indicator signal if DC bus-bar voltage is
lower than limitative level.
8: stop for exterior failure( EXT). When the inverter give the alarm (E014)
and stops for exterior failure, output indicator signal.
9: inverter zero speed running. When the inverter output zero frequency
but
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RD800 series
Service Manual
in run status, output indicator signal.
10: In PLC run process
11: Simple PLC segment run finished. After simple PLC current segment run
is finished,output indicator signal(single pulse signal,width 500ms).
12: PLC finish one cycle run
13: reserved
14: Inverter is ready for run( RDY). If this signal is effective, shows that
bus-bar voltage is normal and run prohibition terminal is ineffective, the inverter can
receive start-up command.
15: Inverter fault. If failure takes place when the inverter is running, the
inverter output indicator signal.
16: Traverse high&low limit restriction. After choosing traverse
function, if frequency fluctuant range based on center frequency of traverse is above
high limit frequency F0.10 or under low limit frequency F0.11, the inverter will
output indicator signal, as shown in Fig. 6-31.
output
set
freq.
High limit
checkout range
time
Low limit
Y
OC: traverse
fluctuation
Fig.6-31
time
traverse range restriction
Fig.6-32
freq. arriving signal output
17: Interior counter final value arrive
18: Interior counter specified value arrive
17~18 please refer to function description of F5.25~F5.26.
19: Set runtime arrive. When accumulative runtime of the inverter (F2.52)
reach set runtime(F2.51),output indicator signal.
20: Interior timer timing arrive. Refer to function description for F5.27.
21: Reserved
22: Reserved
23: Reserved
24: Reserved
F5.14
Freq. arriving(FAR)detect range
95
range:
:0.00-
-50.00Hz
5.00Hz
RD800 series
Service Manual
This parameter is supplementary definition to No. 1 function in Table 6-7.As
shown in Fig.6-32,when output frequency of the inverter is within high&low detect
range of set frequency,output pulse signal.
F5.15
FDT1(
(freq. level)
)electric level
range:
:0.00-
-high limit frequency
10.00Hz
F5.16
FDT1 lag
range:
:0.00-
-50.00Hz
1.00Hz
Output freq.
FDT1 lag
FDT1electric
F5.15~F5.16 is supplementary
level
definition to No.2 function in
time
Table 6-7, introduce as follows:When
output frequency exceed the set frequency
Y
(FDT1 electric level),output indicator signal,
time
till output frequency descend to be some
frequency(FDT1 electric level-FDT1 lag)
Fig.6-33 freq. level detecting
lower than FDT1 electric level,as shown in Fig.6-33.
F5.17
Analog output(AO)
)selection
range:
:0-
-9
0
0: output frequency( 0-
-high limit frequency)
1: set frequency( 0-
-high limit frequency)
2: output current( 0-
-2×
×rated current)
3: output voltage( 0-
-1.2×
×load motor rated voltage)
4: bus-bar voltage( 0-
-800V)
5: PID provision (0.00-10.00V)
6: PID feedback (0.00-10.00V)
7: reserved
8: reserved
9: reserved
F5.18
Analog output(
(AO)
)gain
range:
:0.50-
-2.00
1.00
F5.19
Analog output(
(AO)
)offset
range:
:0.00-
-10.00V
0.00
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RD800 series
Service Manual
For AO analog output, the user can modify display measuring range or emend
meter head error by adjusting output gain if necessary.
F5.20
reserved
F5.21
reserved
F5.22
reserved
F5.23
DO terminal output function selection
range:
:0~9
0
Same as F5.17 function parameter description.
F5.24
DO max. pulse output freq.
range:
:0.1-
-20.0(
(max. 20KHz)
)
10.00
DO port max. output pulse frequency corresponds to maximum value
optioned by F5.23,for example 0: output frequency,then max. Output pulse
frequency corresponds to high limit frequency.
F5.25
Set interior count number arriving provision
range:
:0--9999
0
F5.26
Specified interior count number arriving provision
range:
:0--9999
0
F5.25, F5.26 is supplementary definition to No. 17, 18 function in Table 6-7.
Set count number provision,shows that when some number of pulse are
inputted to Xi(count triggering signal input function terminal), OC (open collector
Output terminal) output a indicator signal.
As shown in Fig.6-36,OC output an indicator signal when the 8th pulse is
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RD800 series
Service Manual
inputted to Xi. Here F5.25=8.
Specified count number provision,shows that when some number of pulse are
inputted to Xi, Yi output a indicator signal,till set count number is reached.
As shown in Fig.6-34,TA, TB, TC start to output an indicator signal when the
5th pulse is inputted to Xi. Until set count number 8 is reached. Here F5.26=5.
Specified count number is ineffective when it is bigger than set count number.
Xi input
1
2
3
4
5
6
7
8
9
OC
TA, TB, TC
Fig.6-34
F5.27
set count number and specified count number provision
Interior timer timing setting
range:
:0.1-
-6000.0s
60.0
This parameter is used to set timing time of interior timer of the inverter.The
timer is activated by exterior triggering end(triggering end selected by F5.00~F5.07),
the timer begins timing upon receiving exterior triggering signal, after it’s up to
timing time one effective pulse signal of 0.5s will be outputted from relative OC end
6.7
traverse special function parameter group: F6
F6.00
traverse function selection
range:
:0, 1
0
0: traverse function ineffective
1: traverse function effective
F6.01
traverse run mode
range:
:LED 1st bit: 0, 1
LED 2nd bit: 0, 1
00
0: automatic jump-in mode. After start-up run at traverse preset frequency for
a period of time, then enter into traverse operation automatically.
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RD800 series
Service Manual
1: terminal manual run mode. When set the multifunction terminal
Xi( Xi=X1~X5)to function 32 and it’s effective, enter into traverse state; quit
traverse state if ineffective and run frequency is at traverse preset frequency.
LED 2nd bit:
0: changing amplitude. Amplitude AW varies with center frequency, for its
changing rate please see F6.02 definition.
1: fixed amplitude. Amplitude AW is determined by high limit frequency and
F6.02.
notice
Traverse center frequency input setting channel is set by F0.00 function.
F6.02
traverse amplitude
range:
:0.0-
-50.0(%
%)
0.0(%
%)
changing amplitude: AW=center frequency×F6.02
fixed amplitude: AW=high limit frequency×F6.02
note
Traverse run frequency is restricted by high limit, low limit frequency;if set
improperly,abnormal traverse operaion arise.
F6.03
Sudden jumping freq.
range:
:0.0-
-50.0
0.0(%
%)
As shown in Fig.6-37.If this parameter is set to 0, no jumping frequency.
F6.04
traverse cycle
range:
:0.1-
-999.9S
10.0S
Whole time for a cycle including traverse rising, descending process.
Range: 0.0-98.0(%
%)
Triangle wave
50.0(%)
rising time
(traverse cycle)
Define runtime of traverse rising segment=F6.04×F6.05 (s),runtime of
descending segment = F6.04×(1-F6.05) (s). Please refer to description in Fig.6-37.
F6.05
F6.06
F6.07
Traverse preset
frequency
Traverse preset
frequency latency time
range:
:0.00-
-400.00Hz
0.00Hz
range:
:0.0-
-6000S
0.0S
F6.06 is used for defining inverter run frequency before entering into traverse
operation.
When automatic start-up mode is optioned,F6.07 is used for setting holding time
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RD800 series
Service Manual
running at traverse preset frequency before enter into traverse operation;When manual
start-up mode is optioned,F6.07 setting is ineffective. Please see description in
traverse amplitude
Fig.6-35.
Run freq. Hz
AW=Fset*F6.02
traverse high limit Fh
center freq.Fset
traverse low limit FL
+AW
-AW
traverse preset freq.
a1
Weaving sudden
jumping freq.
=AW*F6.03
triangle wave rising time
weaving
Accel per start-up latency
accel time time F6.07
=F6.04*F6.05
traverse cycle
time t
Decel per
Decel time
run command
stop command
6.8
Fig. 6-35 traverse
Frequency provision function parameter group: F7
F7.00
VCI minimum provision
range:
:0.00-
-F7.02
0.0V
F7.01
Corresponding freq. to
VCI minimum provision
range:
:0.00-
-high limit
frequency
0.00Hz
F7.02
VCI max. provision
F7.03
range:
:0.00-
-10.00V
range:
:0.00-
-high limit
frequency
10.0V
Corresponding freq. to
VCI maximum provision
F7.04
CCI minimum provision
range:
:0.00-
-F7.06
0.00V
F7.05
Corresponding freq. to
CCI minimum provision
range:
:0.00-
-high limit
frequency
0.00Hz
F7.06
CCI max. provision
range:
:0.00-
-10.00V
10.00V
100
50.00Hz
RD800 series
Service Manual
F7.07
Corresponding freq. to CCI range:
:0.00-
-high limit
max. provision
frequency
F7.08
reserved
F7.09
reserved
F7.10
reserved
F7.11
reserved
F7.12
reserved
range:
:0.1-
-20.0K
F7.13
PULSE max. pulse input
F7.14
PULSE minimum provision range:
:0.0-
-F7.16
F7.15
Corresponding freq. to
PULSE min. provision
F7.16
PULSE max. provision
F7.17
Corresponding freq. to
PULSE max. provision
range:
:0.00-
-high limit
frequency
range:
:F7.14(PULSE min.
provision)-
-F7.13(max.
input pulse)
range:
:0.00-
-high limit
frequency
101
50.00Hz
10.0K
0.0K
0.00Hz
10.0K
50.00Hz
RD800 series
Service Manual
F2.00 sets the analog channel filtering time constant,to filter input signal,the
more long filtering time is, the more great anti-jamming ability is, but response
speed descend; the more short filtering time is, the more fast the inverter respond,
but anti-jamming ability is weakened.
Set freq.
Set freq.
fmax
fmax
fmin
fmin
A
Amin
A
Amin
Amax
(1) plus characteristic
A:VCI provision
Amax
(2) minus characteristic
Amin:min. provision
fmin:corresponding freq. of min. provision
Amax:max. provision
fmax:corresponding freq. of max. provision
See below relation curve of CCI and set frequency:
Set freq.
Set freq.
fmax
fmax
fmin
fmin
A
A
Amin
Amax
Amin
(1) plus characteristic
Amax
(2) minus characteristic
A: CCI provision
Amin:min. provision
fmin:corresponding freq. of min. provision
Amax:max. provision
fmax:corresponding freq. of max. provision
See below relation curve of PULSE and set frequency:
Set freq.
Set freq.
fmax
fmax
fmin
fmin
P
P
Pmin
Pmax
(1) plus characteristic
P: PULSE provision
Pmin: min. provision
Pmax: max. provision
Pmin
Pmax
(2) minus characteristic
fmin: corresponding freq. to min. provision
102 corresponding freq. to max. provision
fmax:
RD800 series
6.9
Service Manual
motor and vector control function parameter group: F8
F8.00
reserved
F8.01
Motor rated voltage
Range: 1-
-480V
Depend on device type
F8.02
Motor rated current
Range: 0.1-
-999.9A
Depend on device type
F8.03
Motor rated frequency
Range: 1.00-
-400.00Hz
Depend on device type
F8.04
Motor rated speed
Range: 1-
-9999r/min
Depend on device type
F8.05
Motor pole
Range: 2-14
Depend on device type
F8.06
Motor rated power
Range: 0.1-
-999.9KW
Depend on device type
F8.07
reserved
F8.08
reserved
F8.09
reserved
F8.10
reserved
F8.11
reserved
F8.12
reserved
F8.13
reserved
F8.14
reserved
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RD800 series
F8.15
F8.16
reserved
Frequency display offset
F8.17
Reserved
Service Manual
Range:0-2.00Hz
0.20Hz
Please set F8.01~F8.06 according to rated data of drived motor for safety.
6.10
Protection function parameter: F9
reserved
F9.00
F9.01
failure self-restoration times
range:
:0-
-10
0
F9.02
failure self-restoration interval
range:
:0.5-
-20.0S
5.0S
During run process, failure will take place accidently due to load fluctuation
and the inverter will cut off output, here failure self-restoration function can be
applied in order to let the device continue to run. During self-restoration, the inverter
will try to resume running in speed checking restart mode but stop outputting and
failure protected if the inverter can’t resume running successfully within set times.
Self-restoration function will be shut down if failure self-restoration times is set to 0.
notice
(1) To use failure self-restoration function must take device allowance and no essential
failure in the inverter as preconditions.
(2) Self-restoration function is ineffective to failure protection caused by overload and
over heat.
F9.03
Motor overload protection mode selection
range:
:0, 1
1
This parameter defines protecting action mode when overload, overheat take
place in the inverter.
0: no action. No motor overload protection characteristic(apply with caution),
here the inverter have no overload protection for load motor;
1: inverter cut off output at once. The inverter cut off output and motor stop
freely when overload, overheat take place.
F9.04
motor overload protection coefficient
range:
:20.0-120.0(%) 100.0(%)
This parameter sets sensibility of the inverter implementing thermal relay
protection to load motor, can implement correct heat protection to the motor by
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RD800 series
Service Manual
setting this value when output current value of load motor don’t match rated current
of the inverter, as shown in Fig.6-36.
Value of this parameter can be determined by following formula:
motor rated current
F9.04=
×100
inverter rated output current
The inverter will lose thermal relay protection function when a piece of inverter
drive multiple motors in parallel. Please assemble heat protection relay at input
note side of each motor to protect them effectively.
time
[F9.04]=50%
1
Output current
Alarm level
[F9.05]
[F9.04]=100%
Yn
minute
current
55%
high
[F9.06] time
high
110% 150% (G)
[F9.06]
105% 120% (P)
Fig.6-36 electronic thermal relay protection Fig.6-37
overload alarm
F9.05
overload alarm checkout level
range:
:20-
-200(%
%)
130(%)
F9.06
overload alarm delay time
range:
:0.0-
-20.0S
5.0S
If output current exceeds electric level set by parameter F9.05 continuously,
open collector outputs effective signal(refer to Fig.6-37 and interrelated description
of parameter F5.10) after delay time set by F9.06 passed.
F9.07
Overvoltage stall selection
range:
:0, 1
F9.08
Stall overvoltage point
range:
:120-150(%)
1
140(%)
0: banned
1: allowed
Actual descending rate of motor speed may be lower than that of output
frequency due to effect from load inertia when the inverter is in decelerating run
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RD800 series
Service Manual
process, here the motor will feed electric energy back to inverter which will make
DC bus-bar voltage of the inverter increase, overvoltage protection will takes place
if not take steps. Overvoltage stall protection function, indicates that output
frequency of the inverter stops descending if bus-bar voltage detected during run
process exceed stall voltage point defined by F9.08 (relative to standard bus-bar
voltage) and the inverter continue to implement decelerating run when bus-bar
voltage detected again is lower than stall overvoltage point. As shown in Fig. 6-38.
stall
overvoltage
point
time
output frequency
time
Fig.6-38
F9.09
F9.10
F9.11
overvoltage stall function
automatic current
limiting level
frequency descending
rate during current limiting
automatic current
limiting action selection
range:
:110-
-200(%
%)
range:
:0.00-
-99.99Hz/
/S
range:
:0, 1
150(%)
10.00Hz/S
0
By automatic current limiting function the inverter can limit load current not to
exceed automatic current limiting level set by F9.09 to avoid tripping out for failure
caused by rushing current. This function is especially suitable for some biggish
inertia or acutely changing load occasion.
Automatic current limiting (F9.09) defines current threshold value of automatic
current limiting action, its value is the percentage relative to inverter rated current.
Frequency descending rate during current limiting (F9.10) defines adjusting rate to
output frequency during automatic current limiting action.
If frequency descending rate during automatic current limiting F9.10 is too
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RD800 series
Service Manual
small,inverter isn’t easy to get rid of automatic current limiting state which may
cause overload failure finally;If descending rate F9.10 is too big, the inverter may
be in generating state for long time which will cause overvoltage protection.
Automatic current limiting function is effective in accelerating decelerating state
and whether it’s effective in constant speed run state is determined by automatic
current limiting action selection (F9.11).
F9.11=0 indicates that automatic current limiting is ineffective during constant
speed running;
F9.11=1 indicates that automatic current limiting is effective during constant
speed running;
Output frequency may varies during automatic current limiting action,so
automatic current limiting function is not suitable for occasion demanding stable
output frequency during constant speed run.
6.11
Failure record function parameter: Fd
Fd.00
previous one failure record
range:
: 0~23
0
Fd.01
previous two failure record
range:
: 0~23
0
Fd.02
previous three failure record
range:
: 0~23
0
Fd.03
previous four failure record
range:
: 0~23
0
Fd.04
previous five failure record
range:
: 0~23
0
Fd.05
previous six failure record
range:
: 0~23
0
0: no failure
1―23: failure E0.01-E0.23,please see chapter 7 for specified failure type.
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RD800 series
Service Manual
Fd.06
Set freq. at previous failure
range:
: 0-high
0
Fd.07
Output freq. at previous failure
range:
: 0-high
0
Fd.08
output current at previous failure
range:
: 0-999.9A
0
Fd.09
output volt. at previous failure
range:
:0-999V
0
Fd.10
DC bus-bar vlot. at previous failure
range:
:0~800V
0
Fd.11
Load motor speed at previous
range:
:0~9999
0
Fd.12
Module temp. at previous failure
range:
:0~100
0
Fd.13
Input end state at previous failure
Fd.14
Accu. runtime at previous failure
6.12
FF.00
0
range:
:0~65535h
0
Code and manufacturer function parameter: FF
user password
range:
: 0000-
-9999
0000
User password setting function is used for prohibiting unauthorized personnel
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RD800 series
Service Manual
from consulting and modifying function parameter.
Set this function code to 0000 when user password function isn’t wanted.
First input 4 bits number as user password and press
ENTER
DATA
key to confirm, then
the password will come into effect at once.
Password modification:
Enter into password verification state by pressing
ESC
MENU
key, after inputting
primary 4 bits password parameter editing state is available,choose FF.00(here
FF.00=0000),input new password and press
ENTER
DATA
key to confirm,then the
password come into effect at once.
Please keep the password you set without fail, in case the password is missing please
consult the manufacturer.
note
FF.01
manufacturer password
range:
: 0000-
-9999
0000
Setting function for the manufacturer, user need not modify it.
7 Troubleshooting
7.1 Failure and countermeasure
Possible failure types in RD800 are shown in Table 7-1 and failure code is
from E001 to E023. Some failure code is reserved for intelligent automatic diagnosis
function which will be executed continuously in future. When failure takes place in the
inverter, the user should check according to note of this table first and record failure
phenomena detailedly. Please contact our after-sale service and technical support
Department or agent in your local place when technical service is needed.
Table 7-1 failure type and the countermeasure
failure
failure type
possible reason
countermeasure
code
E001 overcurrent Accelerating time is too Prolong accelerating time
during
short
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RD800 series
accelerating
process
Service Manual
Improper V/F curve
Restart rotating motor
E002 overcurrent
during
decelerating
process
Low power source
voltage
Too small power of the
inverter
Decelerating time is too
short
Have potential energy
load or big inertia load
Adjust V/F curve setting,adjust
manual torque boost or change to
automatic torque boost
Set speed checking restart
function
Check input power supply
Choose inverter with high-power
Prolong decelerating time
Increase braking power of
external energy consumption
braking subassembly
Power of inverter is a bit Choose inverter with high-power
small
E003 overcurrent Load change suddenly or Check or reduce break of the load
during
Have unwonted
constant
phenomena
speed process Accel/Decel time is set Prolong accelerating decelerating
to too short
time properly
low power source
Check input power supply
voltage
Power of inverter is a bit Choose inverter with high-power
small
E004 overvoltage Unwonted input voltage Check input power supply
during
Accel time is set to too Prolong accelerating time
accelerating short
properly
process
Restart rotating motor
Set speed checking restart
function
E005 overvoltage Decelerating time is too Prolong decelerating time
during
short
decelerating Have potential energy
Increase braking power of
process
load or big inertia load external energy consumption
braking subassembly
E006 Overvoltage Unwonted input voltage Check input power supply
during
Accel/Decel time is set Prolong accelerating decelerating
constant
to too short
time properly
speed process Input voltage change
Assemble reactor
abnormally
Load inertia is a bit big Use energy consumption
subassembly
E007 controlpower Unwonted input voltage Check input power supply or
supply
look for service
overvoltage
110
RD800 series
E008 Inverter
overload
Service Manual
Accel time is set to too
short
DC injection braking is
too big
improper V/F curve
Restart rotating motor
E009 Motor
overload
power source voltage is
too low
Load is too big
improper V/F curve
Prolong accelerating time
Reduce DC injection braking
current,prolong braking time
Adjust V/F curve and torque
boost
Set speed checking restart
function
check power source voltage
Choose inverter with high-power
Adjust V/F curve and torque
boost
check power source voltage
power source voltage is
too low
General motor run at low Can choose frequency conversion
speed with big load
motor for long time low speed
run
motor overload
to set motor overload protection
protection factor set
factor correctly
incorrectly
motor blocked up or load Check the load
change too suddenly and
quickly
E010 inverter over Air-path blocked
To clear air-path or improve
heating
ventilation condition
Ambient temperature is Improve ventilation condition,
too high
lower carrier frequency
Fan damaged
Replace the fan
E011 reserved
reserved
reserved
E012 reserved
reserved
reserved
E013 Inverting
Transient overcurrent of Refer to countermeasure for
module
the inverter
overcurrent
protection
phase to phase short
wiring again
circuit or earthing short
circuit of output 3 phase
Air-path blocked or fan To clear air-path or replace the
damaged
fan
Ambient temperature is Lower ambient temperature
too high
Connecting wire or Check and connect the wire again
insert on control board
loose
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RD800 series
Service Manual
Unwonted current wave
caused by missing
output phase etc.
Assistant power supply
damaged and drive
voltage lacking
Unwonted control board
E014 external device use sudden stop STOP
failure
key in non-keypad run
mode
Use sudden stop STOP
key under condition of
stall
Sudden stop terminal for
external failure closed
E015 current
Connecting wire or
detecting
insert on control board
circuit failure loose
Assistant power supply
damaged
Hall component
damaged
Unwonted amplifying
circuit
E016 RS485
Baud rate set improperly
communication Serial port
failure
communication error
Failure warning
parameter set improperly
E017
E018
E019
E020
Upper device doesn’t
work
reserved
reserved
reserved
reserved
Under voltage Under voltage
System
Serious disturbance
disturbance
E021 reserved
Main control DSP read
and write wrongly
reserved
112
Check wiring
Look for service from
manufacturer or agent
Look for service from
manufacturer or agent
Look up operation mode
Set running parameter correctly
Open external failure terminal after
external failure is settled
Check and connect the wire again
Look for service from
manufacturer or agent
Look for service from
manufacturer or agent
Look for service from
manufacturer or agent
set Baud rate properly
STOP key to reset,look
press RESET
for service
Modify F2.16, F2.17
Check if upper device work and
wiring is correct
reserved
reserved
check spot input voltage
STOP
Reset by pressing RESET
key
or add mains filter at power
supply input side
Reset by the key-press, look for
service
reserved
RD800 series
Service Manual
E022 reserved
E023 E2PROM
read and
write wrongly
reserved
reserved
Mistake take place when Reset by pressing STOP
RESET
read or write control
Look for service from
parameter
manufacturer or agent
Po.FF Under voltage Under voltage
check spot input voltage
7.2 Failure record lookup
This series inverter can record latest 6 failure code and inverter run parameter
of the last failure, to search these informations can redound to finding out reason of
the failure.
Failure information is all stored in Fd group parameter,please enter into Fd
group parameter to see about information by referring to keypad operation method.
code
content
code
Content
Fd.00
previous one failure record
Fd.08
output current at previous failure
Fd.01
previous two failure record
Fd.09
output volt. at previous failure
Fd.02
previous three failure record
Fd.10
DC bus-bar vlot. at previous failure
Fd.03
previous four failure record
Fd.11
load motor speed at previous failure
Fd.04
previous five failure record
Fd.12
module temp. at previous failure
Fd.05
previous six failure record
Fd.13
input end state at previous failure
Fd.06
set freq. at previous failure
Fd.14
Accu. runtime at previous failure
Fd.07
output freq. at previous failure
—
—
7.3 Failure reset
!
warning
(1) Before reset you must find out reason of failure downright and eliminate
it, otherwise may cause permanent damage to the inverter.
(2) If can’t reset or failure takes place again after resetting, should look for
reason and continuous resetting will damage the inverter.
(3) Reset should take place 5 minutes after overload, overheat protection
action.
To resume normal running when failure takes place in the inverter, you can
choose following any kind of operation:
⑴Set any one terminal of X1~X5 to external RESET input (F5.00~F5.04=11),
open it after connected to COM.
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RD800 series
Service Manual
⑵When failure code is displayed,press
⑶Cut off power supply.
8
STOP
RESET
key after restoration is confirmed.
Maintenance
8.1 Routine maintenance
When you use ESD800 series you must assemble and operate it according to
demand listed in this《service manual》strictly. During run state, temperature,
humidity, vibration and aging parts may affect it. To avoid this, it is recommended to
perform routine inspections.
Table 8-1
period
Inspection
daily periodic
item
√
Daily inspection items
Inspection content
Criterion
Run state (1)output current
(1)within range of rated value
parameter (2)output voltage
(2)within range of rated value
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RD800 series
Service Manual
(3)inside temp.
(3)temp. increment < 35
(1)installing ambient
(1)good ventilation, unblocked
air-path
Cooling
√
system
(2)local fan
(2)rotate normally without abnormal
noise
√
Motor
(1)heating
(1)no abnormality
(2)noise
(2)even
(1) vibration, heating
(1)vibration balanced, proper wind
(2)noise
(2) without abnormal sound
(3)fixation of lead, terminal
(3)fixed screw don’t loose
(1)temperature, humidity
(1)-10 ~+40
40 ~50 used in lower volume
or execute compulsory heat
dissipating
(2)dust, water and leakage
(2)no water leakage imprint, no dust
(3)gas
(3)no peculiar smell
temp.
√
√
Inverter
Run
ambient
Recommend to inspect with following instrument:
Input voltage: electric voltmeter;output voltage: rectifying voltmeter;input
output current: pincers ammeter.
8.2
Inspection and replacement of damageable parts
Some component parts in the inverter will be abraded or bear descending
performance for long-term usage,to assure that the inverter can run stably and
reliably, it is recommended to perform defending maintenance and replace
corresponding parts if necessary.
(1) cooling fan
Abnormal noise, even oscillation may take place if the fan have wearing
bearing, aging blade, here replacement of the fan should be considered.
(2) filter electrolyte capacitance
When frequent-changing load causes increasing pulsant current and aging
electrolyte under high ambient temperature, the electrolyte capacitance may be
damaged and here should replace it.
8.3
Repair guarantee
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RD800 series
Service Manual
(1) Within 12 months from purchasing date, if failure caused by inverter itself takes
place under normal conservation and usage, we will provide free repair service.
(2) We will take some upkeep if one of following situations takes place within
period of repair guarantee.
a. If did not use the inverter according to《service manual》strictly or did not use
it under ambient demanded in《service manual》, which cause failure.
b. Failure caused by applying the inverter to non-normal function;
c. Failure caused by self-repair, refit which is not already allowed;
d. Damage caused by bad keeping, falling down from high place or other
extrinsic factor after purchasing the inverter;
e. Failure caused by natural disaster or its reason such as unwonted voltage,
thunderbolt, water fog, fire, salt corroding, gas corroding, earthquake and
storm etc.;
f. Make bold to tear up product logo (such as: nameplate etc.); Body serial
number don’t accord with that in repair guarantee card.
(3) We calculate service fee based on actual cost, which is subject to contract if any.
(4) You can contact the agent and also our company directly if you have questions.
After repair guarantee period, we shall also provide lifetime charged repair
service for our products.
Our company will also provide lifetime repair service with fee for inverter which is not
note within period of repair guarantee.
8.4
Storage
The user must pay attention to following points for temporary storage and
long-term storage after purchasing the inverter:
(1) Avoid storing the inverter in high temperature, moist place and place of dust,
metal powder and assure good ventilation.
(2) Longtime storage will cause electrolyte capacitance of low quality, so must
assure that it’s electrified for one time within 2 years and electrification time is
not shorter than 5 hours and input voltage must be increased to rated value
gradually by voltage adjustor.
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RD800 series
9
Service Manual
Fitting parts
9.1 Communication subassembly
9.1.1 Long-distance operation key board
Maximum electric distance from local keypad to inverter is 2m.
RS485 communication mode is adopted between inverter and long-distance
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RD800 series
Service Manual
keypad,only a four-core cable is needed between them and maximum electric
distance can reach 1000m.They communicate with each other in main-auxiliary
mode, namely take long-distance keypad as main device and inverter as auxiliary
one. Connecting wire end is fixed by common screw which is easy to maintain.
This series of inverter support usage of local keypad and long-distance keypad
at the same time,no priority order,both can operate the inverter synchronously.
Following function can be realized by long-distance keypad:
(1) Can control run, stop, jog, failure restoration, changing set frequency
modifying function parameter and run direction of auxiliary device.
(2) Can identify auxiliary device type and monitor run frequency, set frequency
output voltage, output current, analog closed loop feedback, analog closed loop
setting and exterior counting value of auxiliary device.
Fig. 9-1
EN-KB7
long-distance keypad
9.1.2 Communication cable
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RD800 series
Service Manual
(1) long-distance keypad communication cable
Type: EN-LC0030 (3.0m)
Used for connecting between long-distance keypad and inverter.
Remark: 1m, 2m, 3m, 5m, 10m, 15m are standard deployment for our company’s
inverter,it’s needed to subscribe for the cable if it exceeds 15m.
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10 Examples
10.1
Common speed regulation running
10.1.1 Basic wiring diagram
3 phase breaker
L1
power supply
L2
RD800
L3
motor
U
V
W
E
TA
TB
M
failure waring light
ENTE
TC
R
AO
L1
L2
cymometer
GND
Fig. 10-1
10.1.2
Set following basic parameter:
(1) set parameter F8.01-F8.06 according to rated value of the inverter.
(2) set F0.00 parameter to 0,choose keypad analog potentiometer to set frequency.
(3) set F0.02 parameter to 0,choose keypad to control start-up, stop.
(4) use F0.03 parameter to set run direction.
note
(1) Press
key to set frequency.
STOP
(2) To press RESET key,the inverter will stop.
ENTER
(3) To press DATA key,inverter enter into next menu or confirm data.
(4) Press
key to increase or decrease the data.
10.1.3 Realized function
(1) realize stepless speed regulation to the motor, use keypad to control start/stop and keypad
analog potentiometer to adjust frequency.
(2) bear failure warning function.
(3) connect with cymometer,which indicates output frequency of the inverter.
10.1.4 Application field
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RD800 series
Service Manual
Used for common speed regulation field,such as: transportation machine, china
machine, baccy machine, metallurgy machine etc.
10.2
Terminal control running
10.2.1 Basic wiring diagram
3 phase breaker
L1
power supply
L2
RD800
L3
forward run
reverse run
U
V
W
E
TA
FWD
REV
COM
motor
M
failure waring light
L1
TB
TC
L2
+10V
specified signal 10K
AO
VCI
ammeter
GND
GND
Fig. 10-2
10.2.2 Parameter setting
(1) set parameter F8.01-F8.06 according to rated value of the inverter.
(2) set F0.00 parameter to 4, 5 to choose VCI, CCIaccordingly, can accept frequency
set signal within 0~10V.
(3) set F0.02 parameter to 1,to choose terminal run command channel.
note
(1) if F5.08=0,namely 2 wire control mode 1:FWD and COM are closed,
moter is in forward run;REV and COM are closed,motor is in reverse run
FWD, REV and COM are closed or opened together,the inverter stop.
(2) set frequency is specified through VCI analog channel.
10.2.3 Realized function
(1) control forward run/reverse run of the motor by external on-off quantum.
(2) control speed of the motor by 0~10V signal.
(3) bear failure warning and output current indication function.
10.2.4 Application field
Used in field where need long-distance control to start/stop of the motor such
as blower, food, chemical machine, packing machine, transportation machine etc.
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10.3 Multi-step speed control running
10.3.1 Parameter setting
(1) set parameter F8.01-F8.06 according to rated value of the inverter. set F0.02
parameter to 1,to choose terminal run command channel.
(2) F2.30-F2.44: multi-step speed frequency setting.
(3) F5.00-F5.04 set multi-step speed terminal control function.
notice
(1) If F5.08=0,namely 2 wire control mode 1:FWD and COM are closed,moter is
in forward run;REV and COM are closed,motor is in reverse run;FWD, REV and
COM are closed or opened together,the inverter stop.
(2)If any one or more terminal of X1, X2, X3 and COM are closed together, the
inverter will run according to multi-step speed frequency determined by X1, X2, X3
(multi-step speed frequency set value are determined by F2.30-F2.44).Can realize
manual control and automatic control for multiple frequency, and also control for
forward run, reverse run, free stop, reset, warning protection.
10.3.2 Basic wiring diagram
三相断路器
L1
power supply
RD800
L2
E
FWD
REV
TA
X1
X2
run indicator light
OC
24V/220VAC
OCG
X5
122
L2
PLC
X3
X4
Realized function
L1
TC
Fig.10-3
10.3.3
failure waring light
TB
COM
multi-step speed control 1
multi-step speed control 2
multi-step speed control 3
free stop
reset
M
W
L3
forward run
reverse run
电动机
U
V
RD800 series
Service Manual
(1) make use of external on-off quantum signal to control start/stop of the motor.
(2) make use of external on-off quantum signal to make the motor run at set
frequency.
(3) bear free stop and reset function by utilizing external on-off quantum
signal.
(4) bear warning alarm and PLC run indication function.
10.3.4 Application field:
Applied in field where need frequent multi-speed adjustment to motor speed
such as toughened glass, weaving, paper making, chemical etc..
10.4
Closed-loop control system
10.4.1 Parameter setting
(1) set parameter F8.01-F8.06 according to rated value of the inverter.
(2) F3.00=1: setting channel selection,here PID closed loop run control is
effective.
(3) F3.01=1: setting channel selection,here choose VCI as provision channel of
PID adjustor.
(4) F3.02=1: feedback channel selection,here choose CCI as feedback channel,
4-20mA/0-10V feedback signal.
(5) F3.08-F3.10, set according to spot requirement.
10.4.2 Basic wiring diagram
3 phase breaker
motor
L1
U
power supply
V
RD800
M
L2
W
E
L3
forward run
reverse run
FWD
TA
TB
REV
COM
TC
failure waring light
L1
L2
+10V
provision signal 10K
AO
VCI
GND
GND
0-10V
feedback signal
CCI
123
ammeter
RD800 series
Service Manual
Fig.10-4
10.4.3
Realized function
(1) The inverter can adjust output automatically according to feedback signal to
make constant voltage, constant temperature, constant current etc. available.
(2) can control start/stop of the motor from long distance.
(3) bear failure alarm and current indicator function.
10.4.4 Application field
Applied in field where need stable system, pressure, flux such as blower
pump, constant pressure water supply, air compressor, air conditioner, freezer
cooling tower, music fountain, heat supply etc..
10.5
Consecutive action running
10.5.1 Basic wiring diagram
power
supply
FWD run
command
10KΩ
QF
U
V
W
E
TA
TB
TC
L1 1#
L2
L3 RD800
FWD
COM
10V
VCI
GND
QF
M
failure waring light
L1 2#
L2
L3 RD800
L1
L2
OC
OCG
DO
COM
FWD
COM
X5
COM
Fig.10-5
10.5.2 Parameter setting
set 1# inverter as follows:
(1) F0.02=1: terminal run command control.
124
U
V
W
E
M
TA failure waring
TB light L1
TC
L2
RD800 series
Service Manual
(2) F5.23=0: DO terminal output pulse signal for 1# inverter output frequency.
(3) F5.10=0: 1# inverter running signal is outputted by digital output terminal OC.
set 2# inverter as follows:
(5) F0.00=7: terminal pulse setting is frequency provision for 2# inverter.
(6) F0.02=1: terminal run command control.
(7) F5.04=38:X5 is for pulse frequency input.
After above setting, can use digital/pulse output quantum of 1# inverter to realize consecutive
action of 2# inverter.
10.5.3 Operation description
After receive forward run command from external switch(closed) and
frequency specified value( 0~10V)from analog input terminal VCI, 1# inverter run
at this frequency value. At the same time, already running state of 1# inverter,make
2# inverter get forward run command through open circuit collector output end OC,
here,run frequency value from high-speed pulse output terminal of 1# inverter is
passed to 2# inverter through X5 terminal.
10.5.4 Application field
Applied in field such as conveyer belt, coiler, factory production line, food
chemistry, piece drawer etc.
10.6
Constant pressure water supply application
10.6.1 Basic wiring diagram
breaker
KM0
L1
L2
M1-3
Inverter
L3
breaker
breaker
N
KM1
FR1
KM0
KM2
KM1
Constant pressure
water supply controller
KM2
KM3
M2-3
KM3
1B
C1B
1G
C1G
2B
C2B
2G
C2G
3B
C3B
3G
C3G
4B
C4B
4G
C4G
KM4
KM5
KM6
KM7
KM4
FR2
M3-3
KM6
KM4
KM2
KM1
KM0
FR1
KM6
KM2
KM6
KM0
KM1
KM4
KM0
KM3
KM2
FR2
KM2
KM3
KM0
KM5
KM4
FR3
KM4
KM4
KM5
KM2
KM0
KM7
KM5
KM6
FR3
KM7
KM6
FR4
125
KM6
M4-3
RD800 series
Service Manual
Fig.10-6 basic wiring diagram for constant pressure water supply controller
Description:
(1B,C1B), (1G,C1G), (2B,C2B), (2G,C2G), (3B,C3B), (3G,C3G), (4B,C4B),
(4G,C4G) denote respectively 2 terminals corresponding to control terminal”No.1
variable frequency”,”No.1 power source”, ” No.2 variable frequency”,” No.2 power
source”,” No.3 variable frequency”,” No.3 power source”,” No.4 variable
frequency”,” No.4 power source” on constant pressure water supply controller.
notice
(1)Should apply AC contactor with mechnical interlock between inverter output and
power source bypass beside the motor, and perform logic interlock in electric control
loop to avoid short circuit between inverter output and power source which will damage
the inverter and interrelated device;
(2)Phase order of power source L1,L2,L3 connected with the motor should be the same
as that of inverter output U, V, W,please operate after confirm with phase order table to
avoid motor reverse run caused during converted frequency/ power source switch.
(3)There should be over current protection device in power source bypass to the motor.
126
RD800 series
Service Manual
10.6.2 Parameter setting
For constant pressure water supply special parameter please refer to detailed
description in F3 group(closed-loop run function parameter group) of Chapter 6.
start
YES
used as general inverter?
NO
2pump, 3pump, 4pump
constant pressure water
YES
supply PID control?
water supply system
parameter setting
NO
general inverter
parameter setting
end
10.6.3 Applicable to
This constant pressure water supply controller is multi-pump constant pressure
water supply controller, need to work with RD800 series inverter to realize effective
control to multi-pump constant pressure water supply system.
10.6.4 Outer dimension
127
RD800 series
Service Manual
10.6.5
Connection between constant pressure water supply controller and
inverter
(1) put outside
For inverter of 11KW below, put constant pressure water supply controller
outside the inverter. Constant pressure water supply controller is collected with the
inverter by 8PIN cable and with the contactor by control terminal, as shown in
Fig.10-7:
cable hole 24V mains cord 8PIN cable
128
COM +24V
RD800 series
Service Manual
Fig.10-7 connection between water supply controller and inverter
(2) built-in
For inverter of 11KW and above, put constant pressure water supply controller
inside the inverter. Take water supply board out from constant pressure water supply
controller and fix it onto the inverter (location as shown in Fig.10-8) with accessory
parts bolt and screw. Connect water supply board with the inverter directly by 8PIN
terminal and with the contactor by control terminal going through cable hole of the
inverter.
water supply board
CPU
board
Fig.10-8 connection between water supply controller and inverter (built-in)
10.6.6 Water supply control and its mode
129
RD800 series
Service Manual
(1) variable frequency/ power source run and switch
Variable frequency run means that the motor is controlled by inverter output
frequency. Power source run means that the motor is connected to power source
directly. Variable frequency/ power source switch means process from inverter drive
to power source drive or from power source drive to inverter drive.
(2) operation mode
Inverter drive frequency conversion pump to run at variable frequency. Inverter
can determine running pump quantity (within set range) according to pressure closed
loop control requirement and only one pump can be drived by variable frequency at
one time.
130
RD800 series
11
11.1
Service Manual
Serial port 485 communication protocol
Summarization
We provide general RS485/RS232 communication interface in our
inverters(such as EDS2000 series,EDS2800 series,EDS1000 series etc.) for the user.
Through this communication interface upper device (such as PC, PLC controller etc.)
can perform centralized monitor to the inverter (such as to set inverter parameter,
control run of inverter, read work state of the inverter) and also long-distance control
keypad can be connected to realize various usage requirement of the user.
This communication protocol is interface criterion file designed for
realizing above-mentioned function, please read it earnestly and program
according to it so that realize long-distance and network control to the inverter.
11.2
Protocol content and description
11.2.1 Communication net buildup mode
mainframe is PC
or
mainframe is PLC
mainframe is PC
mainframe is PLC
RS232
RS232
232-485
conversion module
RS232
232-485
conversion module
RS485
RS485
RD800
RD800
EDS2800
EDS1000
A. single mainframe multiple auxiliary
RD800
RD800
B. single mainframe single auxiliary
131
RD800 series
Service Manual
Fig.11-1 net buildup graph
11.2.2 Communication mode
At present, RD800 inverter can be used only as auxiliary device in 485
net. Can realize communication between inverters through PC or PLC if it’s
needed. Specific communication mode is as mentioned below:
(1) PC or PLC as mainframe,inverter as auxiliary device,point-to-point
communication between mainframe and auxiliary device.
(2) Auxiliary device don’t response when mainframe send out command by
broadcast address.
(3) User can set local address, baud rate and data format of the inverter through
auxiliary device keypad or serial communication mode.
(4) Auxiliary device report current failure information to mainframe in the last
response frame.
(5) RD800 provides 485 interface.
11.2.3 Transport mode
Asynchronous serial,semiduplex transport mode. Default format and
transport rate: 8-N-1,9600bps.For specific parameter setting please see
description for F2.14~F2.17 group function code.
11.2.4 Data command frame format
main device command frame format
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
main device command
main device command
assistant index
assistant index
command index
command index
set data
set data
set data
set data
checkout sum
checkout sum
checkout sum
checkout sum
frame end
frame head
2
auxiliary device address
1
auxiliary device address
sending
order
132
RD800 series
definition
head
sending
byte
1
Service Manual
address
command
area
Index area
2
2
4
setting data
area
checkout area end
4
4
1
auxiliary device response frame format
10
11
12
13
14
15
command index
run data
run data
run data
run data
checkout sum
checkout sum
address
reponse
area
Index area
Run data area
2
2
4
4
16
17
18
frame end
9
checkout sum
8
checkout sum
7
command index
auxiliary device reponse
6
failure index
auxiliary device address
1
5
auxiliary device reponse
4
failure index
3
head
sending
byte
2
auxiliary device address
Definition
1
frame head
sending
order
Checkout area end
4
1
Fig.11-2 command/response frame format
Remark:
(1) “Setting data area” and “run data area” may not be existent in some
command/data frame format, so in protocol command list it’s marked with
“nothing”.
(2) In protocol effective character set is: ~, 1, 2, 3, 4, 5, 6, 7, 8, 9, A, B, C, D, E, F
and hex data 0DH,ASCII lowercase a, b, c, d, e, f are invalid.
(3) Effective command frame length is 14 or 18 byte.
11.2.5 Explanation and description for format
133
RD800 series
Service Manual
(1) frame head
It’s character“~”( namely hex 7E),single byte.
(2) auxiliary device address
Data meanings: local address of auxiliary device, double byte. ASCII format.
Inverter factory default is 01.
(3) mainframe command/auxiliary device respond
Data meanings: mainframe send out command and auxiliary device respond
to the command. Double byte, ASCII format.
Response code function classification:
Species 1>: command code=“10”,mainframe ask auxiliary device to report
current preparation state and control situation.
Table 11-1 response code meanings for command code “10”
meanings
response
code
ASCII
preparation state of
auxiliary device
10
Don’t get ready
11
get ready
allow
allow
12
get ready
allow
allow
13
get ready
don’t allow
don’t allow
14
get ready
don’t allow
don’t allow
20
Control from
mainframe is
allowed
To set frequency is allowed
no meaning
frame error
Species 2>: command code=“11”~“15”, 5 kinds of function command
which mainframe send to auxiliary device, for detail please see protocol command
list.
Table 11-2 response code meanings for command code “11~15”
response
code
ASCII
00
20
Meanings of response code
description
Auxiliary device communication
and control is normal;function
code modification is effective;
password is correct.
(1) frame checkout error;
When this response code is
134
RD800 series
30
Service Manual
(2)“command area”data
overrun;
(3)“index area”data overrun;
(4) frame length error/non
ASCII byte exist in area except
frame head, frame end.
(1) control to auxiliary device is
ineffective;
(2)ineffective function code
parameter modification;
(3)“setting/running data”area
data overrun.
(4) password error.
reported, data of “command
area”, “index area” and “running
data area” are not reported.
Whether report this response code
relate to current set state of
auxiliary device. When report
data of area”, “index area” and
“run data area”are reported
according to protocol
requirement.
(4) auxiliary index/command index/failure index
Data meanings: include auxiliary index byte and command index byte.
For mainframe, auxiliary index, command index are used for cooperating
mainframe command in realizing specific function.
For auxiliary device, auxiliary index, command index are used for reporting
failure state code, command index are reported without modification.
Data type: hex,4 byte, ASCII format.
Command index occupy 2 low byte, data range: “00”~“FF”.
Auxiliary index occupy 2 high byte, data range: “00”~“FF”.
Auxiliary device failure state occupy“auxiliary index”byte,see Appendix
table 11-3.
Table 11-3 failure type description
failure
code
failure
code
description
Accelerating run over
current
decelerating run over current
constant speed run over
current
14
4
accelerating run over voltage
16
5
decelerating run over voltage
17
1
2
3
135
13
15
description
Converting module
protection
External device failure
current detecting circuit
failure
RS485 communication
failure
reserved
RD800 series
Service Manual
8
constant speed run over
voltage
controller power supply over
voltage
Inverter overload
9
Motor overload
21
Reserved
10
Inverter over heat
22
11
reserved
23
Reserved
E2PROM read and write
error
12
reserved
6
7
18
reserved
19
Under voltage
20
System disturbance
(5) checkout sum
Data meanings: frame checkout,4 byte, ASCII.
Calculation method: accumulative sum of ASCII code value of all byte from“auxiliary
device address”to“run data”.
(6) frame end
Hex 0D,single byte.
11.2.7 Protocol command list
Frame 7E and frame end 0D, address, checkout sum,ASCII character format are
omitted in following description.
Table 11-4 protocol command table
Name
Read parameter of
auxiliary motor
look up auxiliary
motor state
current set
freq.
current run
freq.
Output voltage
mainframe sending
example,such as PC
main- auxirun data control operation of
run data
order
Descriptiframe liary
setting inverter(C language
precisioindex
on
order index
range cluster format,
n
auxiliary deviceaddress is
set to 01)
10
00
00
11
00
00
no
no
no
~010A00000192\r
1
~010B00000193\r
0.01Hz
~010B00010194\r
0.01Hz
11
00
01
11
00
02
no
~010B00020195\r
1V
Output current
11
00
03
no
~010B00030196\r
0.1A
Bus-bar voltage
11
00
04
no
~010B00040197\r
1V
136
RD800 series
Load motor
speed
Module temp.
Runtime
accumulative
time
Input terminal
Service Manual
no
11
00
05
~010B00050198\r
1rpm
11
00
06
no
~010B00060199\r
10 C
11
00
07
no
~010B0007019A\r
1h
~010B0008019B\r
1h
11
00
11
00
09
no
~010B0009019C\r
no
11
00
0A
no
~010B000A01A3\r
no
11
00
0B
no
~010B000B01A6\r
0.01V
11
00
0C
no
~010B000C01A7\r
0.01V
11
00
0D
no
~010B000D01A8\r
0.01V
11
00
0E
no
~010B000E01A9\r
0.01Hz
11
00
0F
no
~010B000F01AA\r
no
12
00
00
no
~010C00000194\r
no
12
00
01
0Hz~
high
limit
freq.
~010C00010FA0027C\r 0.01Hz
12
00
02
0Hz~
high
limit
freq.
~010C00020FA0027D\r 0.01Hz
auxiliary device
forward run
12
00
03
no
~010C00030197\r
no
auxiliary device
reverse run
12
00
04
no
~010C00040198\r
no
05
0Hz~
high
limit
freq.
output terminal
analog input
VCI
analog input
CCI
reserved
Run control and adjusting function
exterior pulse
input
read inverter
state
auxiliary device
run command
set current
run frequency
provision of
auxiliary device
auxiliary device
run with run
freq. provision
auxiliary device
forward run
with
run freq.
provision
12
00
08
no
137
Set freq.
=40.00Hz
auxiliary
device run
set freq.
=40.00Hz
forward
run
~010C00050FA00280\r 0.01Hz boot-strap
set freq.
=40.00Hz
RD800 series
Service Manual
reverse
run
~010C00060FA00281\r 0.01Hz boot-strap
set freq.
=40.00Hz
Read function code parameter
function
code
auxiliary device
reverse run with
run freq.
provision
12
00
06
0Hz~
high
limit
freq.
auxiliary device
stop
12
00
07
no
~010C0007019B\r
no
auxiliary device
jog run
12
00
08
no
~010C0008019C\r
no
auxiliary device
forward jog run
12
00
09
no
~010C0009019D\r
no
auxiliary device
reverse jog run
12
0A
no
~010C000A01A5\r
no
auxiliary device
stop jog run
12
00
0B
no
~010C000B01A6\r
no
auxiliary device
failure
restoration
12
00
0C
no
~010C000C01A7\r
no
auxiliary device
urgent stop
12
00
0D
no
~010C000E01A8\r
no
Run freq. digital
13
setting F0.01
00
01
no
~010D00010196\r
0.01Hz
13
00
03
no
~010D00030198\r
1
13
00
0A
no
~010D000E01AA\r
0.1S
13
00
0B
no
~010D000F01AB\r
0.1S
01
0Hz~
high
limit
freq.
Run direction
setting F0.03
accelerating
time1
F0.08
decelerating
time1
F0.09
Run freq. digital
14
setting F0.01
00
138
Set
function
~010E00011388026B\r 0.01Hz code
F0.01=
50.00Hz
RD800 series
Service Manual
Software version
query order
Run direction
setting
F0.03
14
00
03
accelerating
time1 F0.08
14
00
09 0~8CA0 ~010E000E03E8028B\r
0.1S
decelerating
time1 F0.09
14
00
0A 0~8CA0 ~010E000F03E8028C\r
0.1S
Query auxiliary
device software
version
15
00
00
0, 1
no
~010E00030001025A\r
~010F00000197\r
1
Set
function
code
F0.03 to
reverse
run
Set
function
code
F0.08 to
10.0s
Set
function
code
F0.09 to
10.0s
1
Table 11-5 response state word meanings of reading inverter state command
signification
bit
description
0
1
Bit0
Stop/run state
stop
run
Bit1
Bit2
Logo for under voltage
normal
Under voltage
FWD/REV run logo
traverse run mode logo
Forward run Reverse run
ineffective
effective
Common run mode logo
jog run mode logo
ineffective
no
effective
Jog
PLC run mode logo
no
Yes
multi-step freq. run mode logo
PI closed loop run mode logo
no
no
Yes
Yes
Set counting value arriving logo
specified counting value arriving logo
no
no
Yes
Yes
Bit3
Bit4
Bit5
Bit6
Bit7
Bit8
Bit9
Bit10
Bit11~15 reserved
Table 11-6 read auxiliary device function code parameter
139
RD800 series
Service Manual
function Read auxiliary device function code parameter: all function code
definition parameter except user password and manufacturer password
meanings
frame
head
address
order
order
index
run data
checkout
frame end
sum
mainframe
order
7EH
ADDR
13
see
remark
none
BCC
0DH
byte
quantity
1
2
2
4
0
4
1
auxiliary
Function
see
7EH
ADDR
06
device
code
BCC
0DH
remark
respond
para.
byte
1
2
2
4
4
4
1
quantity
remark Command index=combinated by function code group number and hex
code of function code number. For instance:
If want to read parameter of F0.05 function code, order index=000B;
If want to read parameter of F2.11 function code, order index =020B;
If want to read parameter of F2.15 function code, order index =0212;
If want to read parameter of F2.13 function code, order index =0210;
Corresponding relation between decimal and hex value of function code
function
group
decimal
hex
function
group
decimal
hex
F0
0
00H
F6
6
06H
F1
1
01H
F7
7
07H
F2
2
02H
F8
8
08H
F3
3
03H
F9
9
09H
F4
4
04H
FD
13
0DH
F5
5
05H
FF
15
0FH
virtual data 0~FFFF (namely 0~65535)
Please input correct “user password” before you set user function code parameter.
Table 11-7 set auxiliary device function code parameter
function Set auxiliary device function code parameter: all function code
definition parameter except user password and manufacturer password
frame
order
checkou
address order
run data
frame end
meanings
head
index
t sum
140
RD800 series
mainframe
7EH
order
ADDR
Service Manual
see
remark
14
Function
code
para.
BCC
0DH
byte
1
2
2
4
4
4
1
quantity
auxiliary
Function
see
code
BCC
0DH
device
7EH ADDR
06
remark
para.
respond
byte
1
2
2
4
4
4
1
quantity
remark Command index=combinated by function code group number and hex
code of function code number. For instance:
If want to set parameter of F0.05 function code, order index=000B;
If want to set parameter of F2.11 function code, order index =020B;
If want to set parameter of F2.15 function code, order index =0212;
If want to set parameter of F2.13 function code, order index =0210;
Corresponding relation between decimal and hex value of function
Code group No.
function
decimal
group
Virtual
data
hex
function
group
decimal
hex
F0
0
00H
F6
6
06H
F1
1
01H
F7
7
07H
F2
2
02H
F8
8
08H
F3
3
03H
F9
9
09H
F4
4
04H
FD
13
0DH
F5
5
05H
FF
15
0FH
0~FFFF (namely 0~65535)
141
RD800 series
Service Manual
142

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