Yaskawa Pro-Face with High Speed Ethernet Server Quickstart Guide
The Pro-Face with High Speed Ethernet Server is a fully integrated hardware/software system that communicates directly with the robot controller. The Pro-face operator interface is mounted in a NEMA enclosure and is available as a stand-alone pedestal or fence mount unit. The system is designed for use with a DX100 robot controller or newer.
Advertisement
Advertisement
Pro-Face with High Speed Ethernet Server
QUICKSTART GUIDE
Upon receipt of the product and prior to initial operation, read these instructions thoroughly and retain
for future reference.
MOTOMAN INSTRUCTIONS
MOTOMAN XXXXXX INSTRUCTIONS
ROBOT CONTROLLER INSTRUCTIONS
ROBOT CONTROLLER OPERATOR’S MANUAL
ROBOT CONTROLLER MAINTENANCE MANUAL
The operator’s manual above corresponds to specific usage.
Be sure to use the appropriate manual.
Part Number:
Revision:
164985-1CD
1
1 of 28
164985-1CD
Pro-Face with High Speed
Ethernet Server
Copyright © 2015, Yaskawa America, Inc.
Terms of Use and Copyright Notice
All rights reserved. This manual is freely available as a service to Yaskawa
customers to assist in the operation of Motoman robots, related equipment
and software This manual is copyrighted property of Yaskawa and may
not be sold or redistributed in any way. You are welcome to copy this
document to your computer or mobile device for easy access but you may
not copy the PDF files to another website, blog, cloud storage site or any
other means of storing or distributing online content.
Printed in the United States of America
First Printing, 2013, 2015
Yaskawa America, Inc.
Motoman Robotics Division
100 Automation Way
Miamisburg, OH 45342
Phone: 937-847-6200
www.motoman.com
ii
2 of 28
164985-1CD
164985-1CD
Pro-Face with High Speed
Ethernet Server
MANDATORY
•
This system manual provides an overview of the Pro-Face with High
Speed Ethernet Server system. It gives general information about
the system, a description of its major components, and the
procedures for installation, system operation, and programming. Be
sure to read and understand this manual thoroughly before
installing and operating the Pro-Face with High Speed Ethernet
Server system.
•
General items related to safety are listed in Section 2 of the Robot
Controller Manual. To ensure correct and safe operation, carefully
read the Robot Controller Manual before reading this manual.
CAUTION
•
Some drawings in this manual are shown with the protective covers
or shields removed for clarity. Be sure that all covers and shields
are replaced before operating this product.
•
The drawings and photos in this manual are representative
examples, and differences may exist between them and the
delivered product.
•
Yaskawa may modify this model without notice when necessary due
to product improvements, modifications, or changes in
specifications.
•
If such a modification is made, the manual number will also be
revised.
•
If your copy of the manual is damaged or lost, contact a Yaskawa
representative to order a new copy. The representatives are listed
on the back cover. Be sure to tell the representative the manual
number listed on the front cover.
•
Yaskawa is not responsible for incidents arising from unauthorized
modification of its products. Unauthorized modification will void
product's warranty.
iii
3 of 28
164985-1CD
164985-1CD
Pro-Face with High Speed
Ethernet Server
We suggest that you obtain and review a copy of the ANSI/RIA National
Safety Standard for Industrial Robots and Robot Systems (ANSI/RIA
R15.06-2012). You can obtain this document from the Robotic Industries
Association (RIA) at the following address:
Robotic Industries Association
900 Victors Way
P.O. Box 3724
Ann Arbor, Michigan 48106
TEL: (734) 994-6088
FAX: (734) 994-3338
www.roboticsonline.com
Ultimately, well-trained personnel are the best safeguard against
accidents and damage that can result from improper operation of the
equipment. The customer is responsible for providing adequately trained
personnel to operate, program, and maintain the equipment. NEVER
ALLOW UNTRAINED PERSONNEL TO OPERATE, PROGRAM, OR
REPAIR THE EQUIPMENT!
We recommend approved Yaskawa training courses for all personnel
involved with the operation, programming, or repair of the equipment.
This equipment has been tested and found to comply with the limits for a
Class A digital device, pursuant to part 15 of the FCC rules. These limits
are designed to provide reasonable protection against harmful
interference when the equipment is operated in a commercial
environment. This equipment generates, uses, and can radiate radio
frequency energy and, if not installed and used in accordance with the
instruction manual, may cause harmful interference to radio
communications.
iv
4 of 28
164985-1CD
164985-1CD
Pro-Face with High Speed
Ethernet Server
Notes for Safe Operation
Read this manual carefully before installation, operation, maintenance, or
inspection of the Yaskawa Pro-Face with High Speed Ethernet Server
display.
In this manual, the Notes for Safe Operation are classified as
“WARNING,” “CAUTION,” “MANDATORY,” or “PROHIBITED.”
WARNING
CAUTION
Indicates a potentially hazardous
situation which, if not avoided, could
result in death or serious injury to
personnel.
Indicates a potentially hazardous
situation which, if not avoided, could
result in minor or moderate injury to
personnel and damage to equipment.
It may also be used to alert against
unsafe practices.
Always be sure to follow explicitly the
MANDATORY items listed under this heading.
PROHIBITED
Must never be performed
Even items described as “CAUTION” may result in a serious accident in
some situations. At any rate, be sure to follow these important items.
NOTE
To ensure safe and efficient operation at all times, be sure to
follow all instructions, even if not designated as “CAUTION”
and “WARNING.”
CAUTION
•
Perform the following inspection procedures prior to conducting
manipulator teaching. If problems are found, repair them
immediately and be sure that all other necessary processing has
been performed.
– Check for problems in manipulator movement.
– Check for damage to insulation and sheathing of external wires.
•
Always return the Programming Pendant to the hook on the cabinet
of the Robot Controller after use.
The Programming Pendant can be damaged if it is left in the
manipulator's work area, on the floor, or near fixtures.
•
Read and understand the Explanation of Warning Labels in the
Robot Controller Manual before operating the Pro-Face with High
Speed Ethernet Server.
v
5 of 28
164985-1CD
164985-1CD
Pro-Face with High Speed
Ethernet Server
WARNING
•
Refer to the Robot Controller Manual. To ensure correct and safe
operation when using the EMERGENCY STOP buttons.
•
Injury may result if anyone enters the P-point maximum envelope of
the manipulator during operation. Always press an EMERGENCY
STOP button immediately if there is a problem.
The EMERGENCY STOP buttons may be located on the operator
station and/or the Programming Pendant.
Definition of Terms Used Often in This Manual
The Motoman manipulator is an Yaskawa industrial robot product.
The manipulator usually consists of the controller, the Programming
Pendant, and supply cables.
In this manual, the equipment is designated as follows:
Equipment
Manual Designation
DX100, FS100, etc Controller
Robot Controller
DX100, FS100, etc, Programming
Pendant
Programming Pendant
Cable between the manipulator and the
controller
Manipulator cable
Menu
The menus displayed on screen are
denoted with { }. ex. {TOOL}.
Button
The buttons, check boxes, radio
buttons displayed on screen are
denoted with [ ].
ex. [Close]; [Sync] check box; [Fast]
radio button.
Description of the Operation Procedure
In the explanation of the operation procedure, the expression “Select • • •”
means the following operations:
• To move the cursor to the object item and left-click on it with the mouse.
• To pick out the object item by the tab key and press the [Enter] key.
(In case of selecting a menu, use arrow keys instead of the tab key to pick
out the object item, then press the [Enter] key.)
Registered Trademark
In this manual, names of companies, corporations, or products are
trademarks, registered trademarks, or brand names for each company or
corporation. The indications of (R) and TM are omitted.
vi
6 of 28
164985-1CD
164985-1CD
Pro-Face with High Speed
Ethernet Server
Explanation of Warning Labels
The following warning labels are attached to the manipulator (refer to Fig.
1). Always follow the warnings on the labels.
Also, an identification label with important information is placed on the
body of the manipulator. Prior to operating the manipulator, confirm the
contents.
Figure 1: Warning Labels Location
WARNING Label A
WARNING Label B
Nameplate
Nameplate:
WARNING Label A:
WARNING
MOTOMAN
TYPE
kg
kg
ORDER NO.
Moving parts
may cause
injury
MASS
PAYLOAD
DATE
SERIAL NO.
YASKAWA ELECTRIC CORPORATION JAPAN
WARNING Label B:
WARNING
Do not enter
robot
work area.
vii
7 of 28
164985-1CD
164985-1CD
Pro-Face with High Speed
Ethernet Server
Table of Contents
Table of Contents
1 Introduction ..................................................................................................................................... 1-1
1.1 System Requirements........................................................................................................ 1-2
1.2 About This Document ........................................................................................................ 1-2
1.2.1 Major Components ............................................................................................... 1-3
1.2.2 Optional Equipment .............................................................................................. 1-3
1.3 Reference Documentation ................................................................................................. 1-3
1.4 Customer Support Information........................................................................................... 1-4
2 Installation and Setup...................................................................................................................... 2-1
2.1 Equipment Description....................................................................................................... 2-1
2.1.1 Pro-face Operator Station..................................................................................... 2-1
2.2 Installation.......................................................................................................................... 2-2
2.2.1
Pro-face Operator Station Installation.................................................................. 2-2
2.2.2 Cable Connections (Standard) ............................................................................. 2-2
2.2.3 Cable Connections (Ethernet Hub/Switch Option)................................................ 2-3
2.3 PC Setup ........................................................................................................................... 2-4
2.3.1 Pro-face Software Setup....................................................................................... 2-4
2.3.2 Configure Network Settings (for Optional Ethernet Transfer) ............................... 2-6
2.4 Robot Parameters.............................................................................................................. 2-9
2.4.1 Robot Parameters................................................................................................. 2-9
2.5 Custom Control Example ................................................................................................. 2-10
3 Programming................................................................................................................................... 3-1
3.1 EtherNet............................................................................................................................. 3-1
3.2 Compact Flash / USB ........................................................................................................ 3-1
3.2.1 Load Program onto CF/USB Card ........................................................................ 3-1
3.2.2 Transfer Program to Display................................................................................. 3-3
viii
8 of 28
164985-1CD
164985-1CD
Pro-Face with High Speed
Ethernet Server
1
1
Introduction
Introduction
The Pro-face operator station is part of the Yaskawa family of
standardized solutions. It is a fully integrated hardware/software system,
supported by Yaskawa. The Pro-face operator interface is mounted in a
NEMA enclosure and is available as a stand-alone pedestal or fence
mount unit. High Speed Ethernet Server (HS-EServer) is used to
communicate directly with the robot controller.
Fig. 1-1: Pro-Face with High Speed Ethernet Server
MOTOMAN® ROBOT
CONTROLLER
*****/
TYPE
ERCR-
POWER!SUPPLY
480V
50/60Hz
INTERRUPT!CURRENT
3PHASE
kVA
kA
SERIAL!No.
DATE
THE MANIPULATOR AND CONTROLLER
SHOULD HAVE SAME ORDER NUMBER
NJ2533-1
NJ1530
PRO-FACE OPERATOR
INTERFACE
WARNING:
DISCONNECT AND LOCKOUT
MAIN POWER BEFORE
SERVICING
LAN PORT
EMERGENCY
STOP
CYCLE START
LATCHING
ETHERNET HUB
(OPTION)
(Ethernet Cable)
(Controller Cable)
DEVELOPMENT
COMPUTER
(OPTION)
1-1
9 of 28
164985-1CD
164985-1CD
Pro-Face with High Speed
Ethernet Server
1.1
1 Introduction
1.1 System Requirements
System Requirements
Pro-Face with High Speed Ethernet Server works with a DX100 robot
controller or newer. System requirements are shown in the table below:
Table 1-1: System Requirements
Requirement
Details
Compact Flash
memory card (ATA
Flash)
64 MB (or larger)
Pro-face Software
Version 3.1 or greater
HS-EServer Software
Option
High Speed Ethernet Server
Ethernet Cable
8 pin shielded Ethernet cable with M12 connectors
(male to male)
Note: If using a networking hub/switch, you will need
industrial Ethernet straight cable (category 5 or more)
with RJ-45 LAN connectors.
1.2
About This Document
This manual is intended as an introduction and quick-start guide for
personnel who are familiar with the operation of their Yaskawa robot
model, Pro-face software, and robot programming.
This Quick Start Guide provides a description of functionality, usage
instructions, as well as application examples for the Pro-face operator
interface. For detailed information on specific system components, please
refer to the documentation package included with your system.
NOTE
This manual documents a standard Motoman system. If
your system is custom or modified, please use this manual
in conjunction with the drawings, schematics, and parts
listing (Bill of Material) for your specific system. The
drawings, schematics, and parts listing are included in the
documentation package supplied with your Motoman
system.
This manual contains the following sections:
chapter 1 “Introduction”
This section provides general information about the Pro-Face with High
Speed Ethernet Server display, a list of reference documents, and
customer support contact information.
chapter 2 “Installation and Setup”
This section provides installation procedures for the Pro-Face with High
Speed Ethernet Server display.
chapter 3 “Programming”
This section provides a quick start overview of loading programs to the
Pro-Face with High Speed Ethernet Server display.
1-2
10 of 28
164985-1CD
164985-1CD
Pro-Face with High Speed
Ethernet Server
1.2.1
1 Introduction
1.3 Reference Documentation
Major Components
The Pro-Face with High Speed Ethernet Server system includes the
following major components:
• Pro-face operator station (pedestal or fence mount)
• Robot controller connector plate
• High-speed Ethernet Server software option
1.2.2
Optional Equipment
The following optional equipment is available for use with the Pro-Face
with High Speed Ethernet Server system:
• Pro-face GP-Pro Ex software
• Ethernet hub
• 8 pin Ethernet M12 cable shielded (male to male)
• Development computer
1.3
Reference Documentation
For additional information on individual components of the Pro-Face with
High Speed Ethernet Server system, refer to the following documentation
that is included with your system:
• Motoman Robot Controller HS-EServer Manual
• Motoman Manipulator Manual
• Motoman Robot Controller Manual
• Motoman Robot Controller Maintenance Manual
• Motoman Operator's Manual for your Application
• Motoman Robot Controller Concurrent I/O Manual
• Motoman Robot Controller Independent/Coordinated Control
Function Manual
• Motoman INFORM User’s Manual Robot Controller
• Vendor manuals for system components not manufactured by
Motoman
1-3
11 of 28
164985-1CD
164985-1CD
Pro-Face with High Speed
Ethernet Server
1.4
1 Introduction
1.4 Customer Support Information
Customer Support Information
If you need assistance with any aspect of your Pro-Face with High Speed
Ethernet Server system, please contact Yaskawa Customer Support at
the following
24-hour telephone number:
(937) 847-3200
For routine technical inquiries, you can also contact Yaskawa Customer
Support at the following e-mail address:
[email protected]
When using e-mail to contact Yaskawa Customer Support, please provide
a detailed description of your issue, along with complete contact
information. Please allow approximately 24 to 36 hours for a response to
your inquiry.
NOTE
Please use e-mail for routine inquiries only. If you have an
urgent or emergency need for service, replacement parts,
or information, you must contact Yaskawa Customer
Support at the telephone number shown above.
Please have the following information ready before you call:
• System
Pro-Face with High Speed
Ethernet Server
• Robots
HP165, HP20, etc.
• Primary Application
Select {MAIN MENU} > {SYSTEM
INFO} > {VERSION} - APPLI:
• Controller
DX100, FS100, etc...
• Software Version
Select {MAIN MENU} > {SYSTEM
INFO} > {VERSION} - SYSTEM:
• Robot Serial Number
Located on a data plate on the
rear of each robot arm
• Robot Sales Order Number
Located on a data plate on the
front door of the controller
1-4
12 of 28
164985-1CD
164985-1CD
Pro-Face with High Speed
Ethernet Server
2
2 Installation and Setup
2.1 Equipment Description
Installation and Setup
The instructions given in this section are general guidelines for installing
Pro-Face with High Speed Ethernet Server. Refer to relevant vendor
component manuals for specific installation information (see section 1.3).
All system components and most hardware items required for installation
of the Pro-face operator interface are included with your shipment. There
are, however, some required items that the customer must supply, such as
typical installation and maintenance tools and special anchor bolts (for
pedestal unit).
2.1
2.1.1
Equipment Description
Pro-face Operator Station
The Pro-face operator interface is mounted in a NEMA enclosure and is
available as a stand-alone pedestal or fence mount unit. Both the 6" and
10.4" units provide a bright, crisp, and clear QVGA display with a wide
angle viewing area, and a high resolution no-grid analog resistive touch
screen for high level screen clarity. For more detailed information, refer to
the Pro-face documentation included with your system.
Controller Cable Connector
Provides power for the unit and E-Stop and Cycle Start signal
connections.
M12 Industrial Ethernet Connector
Provides communication between the robot controller and the Pro-face
operator interface.
Cycle Start/Cycle Latched
WARNING
The operation of the CYCLE START/CYCLE LATCHED button is
dependent on the structure of the Control Master job. Any alteration of
the Control Master Job could result in injury to personnel or damage to
equipment.
Pushing the green CYCLE START/CYCLE LATCHED button initiates a
positioner sweep cycle if the robots are in HOME (Safe) position. If the
CYCLE START/CYCLE LATCHED push button is pressed while the
robots are welding, or otherwise not in HOME (Safe) position, the Cycle
Start command is “latched” into (stored in) the robot controller circuitry.
When the robots return to HOME (Safe) position, the “latched” Cycle Start
command is executed and the positioner sweeps. Circuitry in the robot
controller prevents the positioner from continuously cycling should the
operator depress and hold the CYCLE START/CYCLE LATCHED push
button.
Emergency Stop (E-STOP)
Pressing the red Emergency Stop (E-STOP) button removes servo power
and stops all system operation. Brakes are applied to the robot, and all
motion is stopped.
2-1
13 of 28
164985-1CD
164985-1CD
Pro-Face with High Speed
Ethernet Server
2.2
2.2.1
2 Installation and Setup
2.2 Installation
Installation
Pro-face Operator Station Installation
1. Unload the operator station.
2. Remove the protective plastic wrapping from the operator station.
3. Inspect the equipment for shipping damage.
NOTE
Notify your shipping contractor if you notice any shipping
damage.
4. Locate the operator station outside your system’s safety fencing and
mount to the fence (fence mount unit) or anchor to foundation
(pedestal).
CAUTION
Be absolutely certain of the correct location for the pedestal operator
station before securing it with anchor (lag) bolts.
2.2.2
Cable Connections (Standard)
After the Pro-face operator station is anchored in it’s correct location,
locate the interconnect cables for the system and route them according to
the system drawings and schematics included in your system
documentation package.
A shielded, male-to-male, M12 industrial Ethernet cable (8-Pin) is required
for all Ethernet connections. If you are not using a switch/router, you may
require a cross-over Ethernet cable. Be sure to ground only one end of the
Ethernet cable to avoid ground loop problems.
Fig. 2-2: Standard Equipment Connections
MOTOMAN® ROBOT
CONTROLLER
DX100/
TYPE
ERCR-
POWER!SUPPLY
480V
50/60Hz
3PHASE
INTERRUPT!CURRENT
kVA
kA
SERIAL!No.
DATE
MADE!IN!JAPAN
NJ2533-1
NJ1530
PRO-FACE
OPERATOR
INTERFACE
WARNING:
DISCONNECT AND LOCKOUT
MAIN POWER BEFORE
SERVICING
LAN PORT
PROGRAMMING CONNECTION OPTIONS
Ethernet Cable
DEVELOPMENT
COMPUTER
Compact Flash Card
USB Flash Drive
Controller Cable
Ethernet Cable
2-2
14 of 28
164985-1CD
164985-1CD
Pro-Face with High Speed
Ethernet Server
2.2.3
2 Installation and Setup
2.2 Installation
Cable Connections (Ethernet Hub/Switch Option)
A managed switch is recommended for use on EtherNet/IP networks with
multiple devices. The managed switch should also have IGMP snooping
enabled to reduce multicast packet traffic to individual nodes.
Fig. 2-3: Optional Hub Connections
MOTOMAN® ROBOT
CONTROLLER
DX100/
TYPE
ERCR-
POWER!SUPPLY
480V
50/60Hz
3PHASE
INTERRUPT!CURRENT
kVA
kA
SERIAL!No.
DATE
MADE!IN!JAPAN
NJ2533-1
NJ1530
WARNING:
DISCONNECT AND LOCKOUT
MAIN POWER BEFORE
SERVICING
PRO-FACE OPERATOR
INTERFACE
LAN PORT
Compact Flash Card
USB Card
DEVELOPMENT
COMPUTER
(OPTION)
ETHERNET HUB
(OPTION)
Controller Cable
Ethernet Cable
Ethernet Cable
Connect the Ethernet hub/switch using industrial Ethernet cable (category
5 or more) to the CN104 RJ-45 LAN connector located on the front face of
the YCP01 board inside the CPU rack. Cutouts are available on the sides
of the controller cabinet for cable routing to the development computer.
NOTE
On the DX100 controller there are two RJ-45 connectors on
the front face of the YCP01 board. Use CN104 the bottom
one for the Ethernet function. Do not use the CN105
connection because it is for the programming pendant.
Fig. 2-4: Ethernet Connection on a DX100 Controller
Control circuit board
JANCD-YCP01-E
CN107
CN106
(CN105)
For programming pendant
CN105
(CN104)
For LAN
CN104
CN103
2-3
15 of 28
164985-1CD
164985-1CD
Pro-Face with High Speed
Ethernet Server
2.3
2.3.1
2 Installation and Setup
2.3 PC Setup
PC Setup
Pro-face Software Setup
Install the Pro-face GP-Pro EX software. Refer to Pro-face documentation
for PC requirements and detailed instructions.
1. Start the GP-Pro EX software. The Initial Wizard screen appears.
2. Use the drop down menus to select your specific Pro-face model.
3. Configure the Device/PLC (robot controller) as a Yaskawa High Speed
Ethernet Server.
4. Click the [New Screen] button to finish the wizard.
2-4
16 of 28
164985-1CD
164985-1CD
Pro-Face with High Speed
Ethernet Server
2 Installation and Setup
2.3 PC Setup
5. Click the [Project Window] tab in the bottom left of the screen.
6. Click on the “Device/PLC” link from the menu on the left to configure
the communication settings with the robot controller.
Device Name
Provides a string label for the “Device/PLC” (robot controller). Change this
to something meaningful, such as “DX100.”
2-5
17 of 28
164985-1CD
164985-1CD
Pro-Face with High Speed
Ethernet Server
2 Installation and Setup
2.3 PC Setup
IP Address
The button next to the Device Name text box allows you to specify the IP
address of the robot controller. The robot controller must be set with a
static IP address.
NOTE
2.3.2
It is recommended to ensure that the “Use Multiple Read/
Write Command” is NOT checked.
Configure Network Settings (for Optional Ethernet Transfer)
When connecting a development computer directly to the Pro-face
operator interface, you will need to set the computer’s IP address. This is
only required when transferring programming directly to the Pro-face unit
via a LAN connection. Refer to section 3.2 “Compact Flash / USB” on
page 3-1 for instruction on transferring programming using a CF/USB
memory card.
The following steps are for demonstration purposes only. Contact your
network administrator for specifics regarding your computer network.
1. Open Network Connections in Control Panel.
{Start} > {Settings} > {Control Panel} > {Network
Connections}.
2-6
18 of 28
164985-1CD
164985-1CD
Pro-Face with High Speed
Ethernet Server
2 Installation and Setup
2.3 PC Setup
2. From the Network Connections window, right-click on the desired
connection (typically Local Area Connection) and select Properties.
The Local Area Connection Properties window appears.
Fig. 2-5: Local Area Connection Properties Window
3. From the General tab, highlight Internet Protocol (TCP/IP) from the
“This connection uses the following items:” list and click on the
Properties button. The Internet Protocol (TCP/IP) Properties window
appears.
Fig. 2-6: IP Address Settings
2-7
19 of 28
164985-1CD
164985-1CD
Pro-Face with High Speed
Ethernet Server
2 Installation and Setup
2.3 PC Setup
4. Select the [Use the following IP address] radio button. Use the local IP
address “192.168.255.xx” (xx is a decimal number from 0 to 255). Set
the last bit of the IP address to an known open value and set the
Subnet mask as follows:
IP address: 192.168.255.11
Subnet mask: 255.255.255.0
Default gateway: Leave blank
NOTE
The IP addresses for the PC, robot controller and Pro-face
interface must all be set on the same network.
5. Select the [Use the following DNS server addresses:] radio button.
Leave both addresses blank.
Preferred DNS server: Leave blank
Alternate DNS server: Leave blank
6. Click [OK] and close all open windows.
2-8
20 of 28
164985-1CD
164985-1CD
Pro-Face with High Speed
Ethernet Server
2.4
2.4.1
2 Installation and Setup
2.4 Robot Parameters
Robot Parameters
Robot Parameters
Parameter
Value
Description
RS000
2
Allow e-server protocol
RS005
1
Enable pc-host control
RS007
0
Only allow pc control when pendant key switch is
in REMOTE mode
1
Allow READ operations when pendant is in PLAY/
TEACH
2
Allow READ/WRITE operations when pendant is in
PLAY/TEACH
RS022
1
Allow instance 0 for ordinal index
RS029
1
Allow upload of jobs and variable modification
during robot operation
RS034
200
Timer to wait for a reply
RS035
200
Timer for monitoring end of text
S2C541
0
Allow writing of variables and I/O in PLAY mode
S2C542
0
Allow writing of variables and I/O during edit-lock
status
NOTE
When setting 0 to S2C541 (writing is allowed), writing is
possible even during the playback operation. However,
please be noted that this setting may affect the
manipulator’s cycle time due to some writing timings or their
frequencies.
The following are the status to which specifying of the “editlock status” is permitted by S2C542 parameter.
NOTE
• During an alarm
• When an external memory device is operated
• When the data transmission function is used
• Specific input EDIT_LOCK (#40064) is turned ON
2-9
21 of 28
164985-1CD
164985-1CD
Pro-Face with High Speed
Ethernet Server
2.5
2 Installation and Setup
2.5 Custom Control Example
Custom Control Example
This section provides one example of how to set up a custom control on
your Pro-face HMI to communicate over the HS-EServer. Please refer to
the HS-EServer user manual for details on all possible settings.
1. With GP-Pro EX software running, click the [Edit] button
top of the screen.
at the
2. Choose the [Screen List] tab from the bottom left, and double click on
the Base Screen B0001.
3. Select a control (data display, button, lamp, etc.) from the menu bar
and add it to the screen.
4. Double click the control. The control configuration window appears.
2-10
22 of 28
164985-1CD
164985-1CD
Pro-Face with High Speed
Ethernet Server
2 Installation and Setup
2.5 Custom Control Example
5. Click on the input address button
appears.
. The Input Address window
6. Specify the address of the data you want to read/write. Reference the
High-Speed Ethernet Server manual for details on all available
addresses. The above example will modify the value of robot variable
I010.
2-11
23 of 28
164985-1CD
164985-1CD
Pro-Face with High Speed
Ethernet Server
3
3 Programming
3.1 EtherNet
Programming
The Pro-face operator interface is programmed using the GP-Pro EX HMI
Development Software. Once a program is created, it can be transferred
to the display using either a direct Ethernet connection or indirectly using
a Compact Flash or USB card.
3.1
EtherNet
Please refer to section 33.3 “Transferring Project Files via Ethernet” of the
Pro-face GP-Pro EX documentation for detailed instructions.
3.2
3.2.1
Compact Flash / USB
Load Program onto CF/USB Card
To load a program into the display using Compact Flash, you must have a
CF card formatted as FAT32.
Observe the following precautions when using a CF card.
• Handle compact flash with care to protect the stored data.
• Do not store compact flash where strong static electricity or
electronic noise may occur.
• Do not drop or exert any shock or strong force to the compact flash.
• Do not remove the compact flash or turn OFF power when accessing
the compact flash (writing-in or reading-out compact flash data). The
data in the compact flash may be lost.
• Back up data from the compact flash to other media such as floppy
disks or hard disks.
1. Start the GP-Pro EX software.
3-1
24 of 28
164985-1CD
164985-1CD
Pro-Face with High Speed
Ethernet Server
3 Programming
3.2 Compact Flash / USB
2. Click the [Transfer Project] button
Transfer Tool window appears.
from the top menu. The
3. Click the [Memory Loader] button.
4. Click the [Create Backup File] button.
5. Navigate to the drive for your CF card and click OK.
6. Wait for the process to finish.
3-2
25 of 28
164985-1CD
164985-1CD
Pro-Face with High Speed
Ethernet Server
3.2.2
3 Programming
3.2 Compact Flash / USB
Transfer Program to Display
1. Turn the robot controller power OFF.
2. Open the operator station enclosure.
3. With a program loaded on the CF/USB card, insert card into the
display unit. Do not forcibly insert the card.
4. After inserting the card, be sure to close the cover before starting
operation.
5. Turn robot controller power ON.
6. Once the Pro-face unit completes boot-up, touch the top-right then the
bottom-left corner, or top-left then bottom-right corner.
7. When transferring project data to the display unit for the first time (for a
newly purchased display unit), the “Initial Transfer Mode” screen
appears when you turn power ON.
8. Touch [CF/USB] > [CF startup] to launch the Memory Loader Tool.
The Memory Loader Tool launches.
3-3
26 of 28
164985-1CD
164985-1CD
Pro-Face with High Speed
Ethernet Server
3 Programming
3.2 Compact Flash / USB
9. Touch the [Download (CF->Main Unit)] button.
10. Touch the [Select File] button and select the file you want to transfer
and touch [Start].
11. Enter password (if required) and touch the [Start] button.
NOTE
Once you start downloading, all project data on the display
unit is deleted, including data in internal memory.
3-4
27 of 28
164985-1CD
Pro-Face with High Speed Ethernet Server
QUICKSTART GUIDE
HEAD OFFICE
2-1 Kurosakishiroishi, Yahatanishi-ku, Kitakyushu 806-0004, Japan
Phone +81-93-645-7703
Fax +81-93-645-7802
YASKAWA America Inc. (Motoman Robotics Division)
100 Automation Way, Miamisburg, OH 45342, U.S.A.
Phone +1-937-847-6200
Fax +1-937-847-6277
YASKAWA Europe GmbH
Robotics Divsion )
Yaskawastrasse 1, 85391 Allershausen, Germany
Phone +49-8166-90-100
Fax +49-8166-90-103
YASKAWA Nordic AB
Bredbandet 1 vån. 3 varvsholmen 392 30 Kalmar, Sweden
Phone +46-480-417-800
Fax +46-480-417-999
YASKAWA Electric (China) Co., Ltd.
22/F One Corporate Avenue No.222, Hubin Road, Huangpu District, Shanghai 200021, China
Phone +86-21-5385-2200
Fax 㧗86-21-5385-3299
YASKAWA SHOUGANG ROBOT Co. Ltd.
No7 Yongchang North Road, Beijing E&T Development AreaChina 100176
Phone +86-10-6788-2858
Fax +86-10-6788-2878
YASKAWA India Private Ltd. (Robotics Division)
#426, Udyog Vihar, Phase- IV,Gurgaon, Haryana, India
Phone +91-124-475-8500
Fax +91-124-475-8542
YASKAWA Electric Korea Co., Ltd
9F, KyoboSecuritiesBldg., 26-4, Yeouido-dong,Yeongdeungpo-gu, Seoul 150-737, Korea
Phone +82-2-784-7844
Fax +82-2-784-8495
YASKAWA Electric Taiwan Corporation
12F, No.207, Sec. 3, Beishin Rd., Shindian District, New Taipei City 23143, Taiwan
Phone +886-2-8913-1333
Fax +886-2-8913-1513
YASKAWA Electric (Singapore) PTE Ltd.
151 Lorong Chuan, #04-02A, New Tech Park, Singapore 556741
Phone +65-6282-3003
Fax +65-6289-3003
YASKAWA Electric (Thailand) Co., Ltd.
252/125-126 27th Floor, Tower B Muang Thai-Phatra Complex Building,
Rachadaphisek Road㧘Huaykwang, Bangkok 10320, Thailand
Phone +66-2693-2200
Fax +66-2693-4200
PT. YASKAWA Electric Indonesia
Secure Building-Gedung B Lantai Dasar & Lantai 1 JI. Raya Protokol Halim Perdanakusuma,
Jakarta 13610, Indonesia
Phone +62-21-2982-6470
Fax +62-21-2982-6741
Specifications are subject to change without notice
for ongoing product modifications and improvements.
MANUAL NO.
28 of 28
164985-1CD 1
">
Download
Advertisement
Key features
High Speed Ethernet Server
NEMA enclosure
Pedestal or fence mount
QVGA display
Analog resistive touch screen
Compact Flash / USB
Ethernet transfer
Custom control example
DX100 robot controller compatibility
Frequently asked questions
The system includes the Pro-face operator station (pedestal or fence mount), robot controller connector plate, and High-speed Ethernet Server software option.
Optional equipment includes Pro-face GP-Pro Ex software, Ethernet hub, 8 pin Ethernet M12 cable shielded (male to male), and Development computer.
The system requires a DX100 robot controller or newer, a 64 MB or larger Compact Flash memory card, Pro-face Software version 3.1 or greater, High Speed Ethernet Server software option, and an 8 pin shielded Ethernet cable with M12 connectors (male to male).
The Ethernet cable should be connected to the CN104 RJ-45 LAN connector located on the front face of the YCP01 board inside the CPU rack of the DX100 controller.
The robot parameters include RS000, RS005, RS007, RS022, RS029, RS034, RS035, S2C541, and S2C542.