Schneider Electric TSX 57 PCX 57, TSX DM 57 40E, TSX P ACC 01, TSX SAY 100, TSX SCY 21601, TSX ETY 110, TSX ETY 410, TSX ETY 510, TSX SCP 111, TSX SCP 112, TSX SCP 114, TSX FPP 20, TSX FPP 10, TSX MBP 100, TSX MDM 10 Installation manual
PDF
Dokument
Annons
Annons
Premium PLCs TSX 57/PCX 57 Communication Network and bus interfaces Installation manual Volume 4 3500259500 TSX DM 57 40E eng 2 Related Documentation Related Documentation At a Glance TSX DM 57 40E 09.2000 This documentation is made up of 5 Volumes: l Volume 1 l Racks/Supplies/Processors l Implementation/Diagnostics/Maintenance l Standards and operating conditions l Process supply l Volume 2 l Discrete interfaces l Safety l Volume 3 l Counting l Movement commands l Volume 4 l Communication l Network and bus interfaces l Volume 5 l Analog l Weighing 3 Related Documentation 4 TSX DM 57 40E 09.2000 Table of Contents About the book . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 Part I Terminal Port Communication . . . . . . . . . . . . . . . . . . . . 15 At a Glance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 Chapter 1 1.1 1.2 1.3 Chapter 2 Terminal Port. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17 At a Glance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Introduction to the terminal port. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . At a Glance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Introduction to the terminal port. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Communication with a programming/adjustment terminal . . . . . . . . . . . . . . . . . Communicating with a man-machine interface console . . . . . . . . . . . . . . . . . . . UNI-TELWAY master/slave communication . . . . . . . . . . . . . . . . . . . . . . . . . . . . Character string communication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . At a Glance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Programming/Adjustment terminal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Man-machine interface console . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Programming/adjustment terminal and man-machine interface console . . . . . . Modem on terminal port . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Master UNI-TELWAY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Slave UNI-TELWAY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Inter-PLC UNI-TELWAY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Inter-device UNI-TELWAY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Master PLC type TSX model 40 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Character string. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Summary table of terminal port connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . Appendices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . At a Glance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Characteristics of the terminal port . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Terminal port connector pin configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17 18 18 19 21 23 24 25 26 26 27 28 30 31 32 34 35 36 38 39 40 43 45 45 46 48 TSX P ACC 01 device . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49 5 2.1 2.2 2.3 At a Glance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49 At a Glance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50 At a Glance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50 Standard functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51 External appearance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52 Hardware installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53 At a Glance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53 Dimensions and mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54 Internal view. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55 Connection to UNI-TELWAY Buses. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56 Connecting to Premium and Atrium PLCs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57 Switch configuration. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58 TSX P ACC 01 connector pin configuration. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59 Example of topologies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60 At a Glance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60 Connecting devices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61 UNI-TELWAY master mode. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63 UNI-TELWAY slave mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65 Connection between two PLCs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66 Part II Processor-integrated master FIPIO communication . . . 67 At a Glance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67 Chapter 3 Processor-integrated master FIPIO communication . . . . . . . 69 At a Glance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69 Review of the FIPIO bus . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70 Integrated FIPIO link on Premium/Atrium processors . . . . . . . . . . . . . . . . . . . . . 72 Examples of architecture . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73 Part III AS-i bus interface: TSX SAY 100 module . . . . . . . . . . . . 75 At a Glance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75 Chapter 4 4.1 4.2 6 AS-i bus interface module: TSX SAY 100 . . . . . . . . . . . . . . . . 77 At a Glance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77 Review of the AS-i bus. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78 At a Glance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78 Review of the AS-i bus. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79 Overview of AS-i products from the Schneider catalog . . . . . . . . . . . . . . . . . . . . 80 Introduction to the main constituent elements . . . . . . . . . . . . . . . . . . . . . . . . . . . 81 Example of AS-i bus topology . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85 Main characteristics of the AS-i bus. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86 Description of the TSX SAY 100 module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88 At a Glance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88 Physical presentation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89 Mounting/installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91 4.3 4.4 4.5 4.6 Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92 Displaying module states . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95 Specific display panels on the TSX SAY 100 module . . . . . . . . . . . . . . . . . . . . . 96 Technical characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 98 Personnel safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 99 Input/output object addressing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100 Addressing input/output objects . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100 AS-i Bus diagnostics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 101 At a Glance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 101 Introduction to AS-i Bus diagnostics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 102 Moving between the different display modes . . . . . . . . . . . . . . . . . . . . . . . . . . 104 Display of slaves on the AS-i bus . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 105 Viewing the state of input/output bits for each slave . . . . . . . . . . . . . . . . . . . . . 106 Operating modes of the TSX SAY 100 module. . . . . . . . . . . . . . . . . . . . . . . . . 108 Operating modes of the TSX SAY 100 module. . . . . . . . . . . . . . . . . . . . . . . . . 108 Precautions of use. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 110 At a Glance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 110 24 V auxiliary supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 111 Multiple addressing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 112 Part IV Communication: module TSX SCY 21601 and PCMCIA cards. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 113 At a Glance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 113 Chapter 5 At a Glance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 115 At a Glance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 115 General communication architecture. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 116 Operating standards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 117 Chapter 6 6.1 6.2 6.3 6.4 6.5 6.6 6.7 Installing the TSX SCY 21601 module . . . . . . . . . . . . . . . . . . 119 At a Glance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . At a Glance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . At a Glance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Characteristics of the integrated channel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Characteristics of the integrated channel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Compatibility of reception channel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Compatibility of the reception channel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Visual diagnostics of the module. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Visual diagnostics of the module. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 119 120 120 121 121 123 123 124 124 125 125 127 127 128 128 7 6.8 Chapter 7 7.1 7.2 7.3 7.4 7.5 7.6 7.7 7.8 8 Connecting the built-in channel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 130 At a Glance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 130 At a Glance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 131 Connection to UNI-TELWAY bus. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 132 Reminder on adapting the line distributed over RS 485 . . . . . . . . . . . . . . . . . . 134 Example of UNI-TELWAY architecture . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 136 Connecting to the Jbus/Modbus field bus . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 137 Reminder on single line polarization in RS 485 . . . . . . . . . . . . . . . . . . . . . . . . . 138 Example of Modbus architecture . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 140 Connecting the TSX SCA 50 device . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 141 Connection in Character Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 142 Consumption of the TSX SCY 21601 module . . . . . . . . . . . . . . . . . . . . . . . . . . 143 Installing PCMCIA cards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 145 At a Glance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 145 At a Glance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 146 At a Glance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 146 Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 149 Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 149 Connecting the PCMCIA card reception channel . . . . . . . . . . . . . . . . . . . . . . . 151 At a Glance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 151 Precautions when connecting PCMCIA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 152 Connecting PCMCIA cards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 153 Product references for PCMCIA cards and installation . . . . . . . . . . . . . . . . . . . 154 Mounting cards and cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 155 PCMCIA card operation display. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 157 Visual diagnostics of PCMCIA cards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 158 Connection of TSX SCP 111 card . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 161 At a Glance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 161 Point to point connection in Character Mode (DTE <==> DTE). . . . . . . . . . . . . 162 UNI-TELWAY, Modbus or Character Mode via Modem . . . . . . . . . . . . . . . . . . 163 Connection of the TSX SCP 112 card . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 164 At a Glance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 164 Connection of the TSX SCP 112 card . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 165 Connecting in point to point mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 166 Multidrop connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 167 Dynamic performance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 168 TSX SCP 112 connection with April 5000/7000 PLCs. . . . . . . . . . . . . . . . . . . . 171 Connection of the TSX SCP 114 card . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 178 At a Glance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 178 Connection to the UNI-TELWAY network . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 179 Connecting to the Modbus/Jbus bus . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 182 Multi-protocol asynchronous link connection RS 422 . . . . . . . . . . . . . . . . . . . . 185 Connection of the TSX FPP 20 card . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 187 Connecting the TSX FPP 20 card . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 187 Connection of the TSX FPP 10 card . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 188 7.9 7.10 7.11 7.12 Connecting the TSX FPP 10 card . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 188 Connection of the TSX MBP 100 card . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 189 At a Glance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 189 Connecting the TSX MBP100 card . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 190 General principle for connecting the PCMCIA card. . . . . . . . . . . . . . . . . . . . . . 191 Grounding the TSX MBP CE 030/060 cable . . . . . . . . . . . . . . . . . . . . . . . . . . . 192 Connecting the TSX MBP CE 030/060 cable to Modicon connection device 990 NAD 230 00 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 193 Summary of connection devices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 196 Summary of connection devices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 196 Precautions when connecting PCMCIA cards. . . . . . . . . . . . . . . . . . . . . . . . . . 198 Precautions for connecting PCMCIA cards . . . . . . . . . . . . . . . . . . . . . . . . . . . . 198 Consumption of PCMCIA cards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 199 Consumption of PCMCIA cards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 199 Part V Communication: modules TSX ETY 110/410/510 . . . . 201 At a Glance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 201 Chapter 8 8.1 8.2 8.3 8.4 8.5 8.6 8.7 8.8 Communication: TSX ETY 110 module. . . . . . . . . . . . . . . . . . 203 At a Glance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . At a Glance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . At a Glance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Characteristics of the Ethernet channel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Characteristics of Ethernet channel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Installing the TSX ETY 110 module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . At a Glance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . At a Glance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Selecting the type of processor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Wiring/Unwiring with power switched on . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Station address coding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Connection via the AUI interface. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Connection by AUI interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10baseT Interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10baseT interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Display panel, diagnostics. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Display panel, diagnostics. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Electrical features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Electrical characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 203 204 204 205 205 206 206 207 207 208 209 210 211 212 212 215 215 217 217 218 218 Chapter 9 Communication: modules TSX ETY 410/510 . . . . . . . . . . . . . 219 9.1 At a Glance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 219 At a Glance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 220 At a Glance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 220 9 9.2 9.3 9.4 9.5 9.6 9.7 9.8 9.9 Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 221 Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 221 Characteristics of the Ethernet channel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 222 Characteristics of the Ethernet channel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 222 Installation of modules TSX ETY 410/510 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 223 At a Glance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 223 At a Glance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 224 Selecting the type of processor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 225 Wiring/Unwiring with power switched on . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 226 10/100baseT interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 227 10/100base T interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 227 Display, diagnostics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 228 Display panel, diagnostics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 228 Electrical characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 230 Electrical characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 230 Standards. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 231 Norms and standards. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 231 Operating conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 232 Operating conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 232 Part VI Communication: PCMCIA Modem card . . . . . . . . . . . . . 233 At a Glance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 233 Chapter 10 10.1 10.2 10.3 10.4 10.5 10.6 10 Installing the TSX MDM 10 module . . . . . . . . . . . . . . . . . . . . 235 At a Glance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 235 At a Glance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 236 At a Glance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 236 Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 237 Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 237 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 238 At a Glance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 238 Selecting the type of processor and slot . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 239 Wiring/Unwiring with power switched on . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 240 Connecting to the telephone network . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 240 Connecting adapters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 242 Different adapters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 242 Electrical characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 243 Electrical characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 243 Technical specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 244 At a Glance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 244 Communication protocols . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 245 Operating characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 246 Maximum operating temperature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 247 EC labeling. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 248 Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 249 11 12 About the book At a Glance Document Scope This manual describes how to install network and bus interfaces on PLCs from the Premium and Atrium range. It is made up of 6 sections: 1. Communication on the processor’s terminal port 2. FIPIO communication master integrated into processors 3. AS-i bus interface: moduleTSX SAY 100 4. Communication: module TSX SCY 21601 and PCMCIA cards 5. Communication: modules TSX ETY 110/410/510 6. Communication: PCMCIA Modem cardTSX MDM 10 Validity Note The update of this document is also valid for the new processors and TSX ETY 410 and ETY 510 modules. Revision History User Comments TSX DM 57 40E 09.2000 Rev. No. Changes 1 First conversion We welcome your comments about this document. You can reach us by e-mail at [email protected] 13 About the book 14 TSX DM 57 40E 09.2000 Terminal Port Communication I At a Glance Aim of this Part This part introduces the communication function via the Terminal Port for Premium and Atrium processors What’s in this part? This Part contains the following Chapters: TSX DM 57 40E 09.2000 Chapter Chaptername Page 1 Terminal Port 17 2 TSX P ACC 01 device 49 15 Terminal Port 16 TSX DM 57 40E 09.2000 Terminal Port 1 At a Glance Aim of this Chapter This Chapter introduces the functions of the Terminal Port for Premium and Atrium processors. What’s in this Chapter? This Chapter contains the following Sections: TSX DM 57 40E 09.2000 Section Topic Page 1.1 Introduction to the terminal port 18 1.2 Connections 26 1.3 Appendices 45 17 Terminal Port 1.1 Introduction to the terminal port At a Glance Aim of this Section This Section introduces the communication function from the Terminal port of a PLC. What’s in this Section? This Section contains the following Maps: 18 Topic Page Introduction to the terminal port 19 Communication with a programming/adjustment terminal 21 Communicating with a man-machine interface console 23 UNI-TELWAY master/slave communication 24 Character string communication 25 TSX DM 57 40E 09.2000 Terminal Port Introduction to the terminal port At a Glance As the terminal port uses master UNI-TELWAY, slave UNI-TELWAY and character string communication methods; the following documentation must be referred to for installing the hardware and software for these different methods of communication: l TSX DG UTW F: UNI-TELWAY Bus communication (user guide). l TSX DR NET F: X-WAY communication (reference manual). l TLX DS COM PL7 40F: Micro/Premium PLC communication (software installation manual). Premium PLCs The terminal port on Premium processors is a non-insulated RS 485 link made up of two 8-pin mini-DIN connectors. These two connectors function identically and are found on the processor. They are marked with TER and AUX and are used to physically connect two pieces of equipment together at the same time, such as a programming/adjustment terminal and a man-machine interface console. Illustration: The TER connector also allows power to be supplied to a device which does not have its own power supply (RS 485/RS 232 connecting cable converter, insulating device TSX P ACC 01 (See TSX P ACC 01 device, p. 49), etc. The terminal port functions by default in master UNI-TELWAY mode. Via configuration it is possible to switch to UNI-TELWAY slave or character mode. Note: The communication mode (e.g. master UNI-TELWAY, UNI-TELWAY slave or character mode) is the same on both the TER and AUX connectors. TSX DM 57 40E 09.2000 19 Terminal Port Atrium PLCs Atrium processors have one single TER terminal port which is identical in all respects to the TER terminal port on Premium PLCs. This is a non-insulated RS 485 link which is made up of a 8-pin mini DIN connector which is used to physically link up a device, such as a programming/adjustment terminal or a man-machine interface console. Illustration: This connector is used to supply power to a device which does not have its own power supply (connecting cable converter RS 485/RS 232, insulating device TSX P ACC 01 (See TSX P ACC 01 device, p. 49), etc). The terminal port functions by default in master UNI-TELWAY mode. Via configuration it is possible to switch to UNI-TELWAY slave or character mode. Note: Using a TSX P ACC 01 insulating device makes it possible to duplicate the terminal port in order to use two TER and AUX ports like on the Premium PLC processor 20 TSX DM 57 40E 09.2000 Terminal Port Communication with a programming/adjustment terminal General Configured in master UNI-TELWAY (default function), the terminal port is used to connect a programming/adjustment terminal. Premium station: Programming/adjustment terminal FT 2010/FTX 517 - PC Atrium station: PCX 57 Programming/ adjustment terminal Host PC Programming/ adjustment terminal FT 2010/FTX 517 - PC TSX DM 57 40E 09.2000 21 Terminal Port Note: When using an Atrium Station, the programming terminal is generally the PC which accepts the PCX 57 processor. However, as for a Premium station, the programming terminal can also be a PC type terminal connected to the processor port. 22 TSX DM 57 40E 09.2000 Terminal Port Communicating with a man-machine interface console General Configured in master UNI-TELWAY mode (default function), the terminal port makes it possible to manage man-machine interface device. The man-machine interface device uses UNI-TE protocol to communicate with the local PLC and the other stations on the network architecture. When using a Premium PLC, the man-machine interface terminal should be connected to the AUX connector in order to free the TER connector for possible connection of a programming/adjustment terminal. Premium station: Master Premium Atrium station: Host PC Master Atrium CCX 17 slave TSX DM 57 40E 09.2000 23 Terminal Port UNI-TELWAY master/slave communication General The default communication mode for the terminal port is master UNI-TELWAY. It is mainly used to link up a programming terminal and a slave man-machine interface console. Illustration: Master Premium Client Client/Server Slave Slave Client/Server FT 2010/FTX 517 CCX 17 Note: When using an Atrium PLC or if the processor only has one terminal port, this type of connection can be made by using a TSX P ACC 01 device. (See TSX P ACC 01 device, p. 49) 24 TSX DM 57 40E 09.2000 Terminal Port Character string communication General This mode is used to connect up a printer or specialized console (screen control, table controller etc.) to the terminal port of a Premium or Atrium PLC. Illustration Premium TSX RKY Atrium or Control screen or or Loop Controller Control screen Printer or Loop Controller Printer TSX DM 57 40E 09.2000 25 Terminal Port 1.2 Connections At a Glance Aim of this Section This Section deals with the different connections of the Terminal port. What’s in this Section? This Section contains the following Maps: 26 Topic Page Connections 27 Programming/Adjustment terminal 28 Man-machine interface console 30 Programming/adjustment terminal and man-machine interface console 31 Modem on terminal port 32 Master UNI-TELWAY 34 Slave UNI-TELWAY 35 Inter-PLC UNI-TELWAY 36 Inter-device UNI-TELWAY 38 Master PLC type TSX model 40 39 Character string 40 Summary table of terminal port connections 43 TSX DM 57 40E 09.2000 Terminal Port Connections General The connector marked TER is used to connect any device which supports UNI-TELWAY protocol, in particular devices which do not have their own power supply (RS 485/RS 232 connector cable converters, TSX P ACC 01 (See TSX P ACC 01 device, p. 49) isolation device, etc. The connector marked AUX (only on Premium PLCs) only enables devices which have a power supply to be connected (eg. man-machine interface console, third-party devices, etc). The terminal port has three function modes: l Master UNI-TELWAY (default configuration) l Slave UNI-TELWAY l Character string Illustration: Atrium Premium Note: For Premium PLCs with two connectors (TER and AUX), the operating mode defined in configuration (master UNI-TELWAY, slave UNI-TELWAY, character mode) is the same for both connectors. Methods of connection According to the operating mode selected in configuration, the terminal port is used to connect: l Premium PLC programming and adjustment terminals l Man-machine interface devices l Another PLC, using the TSX P ACC 01 connection device l UNI-TELWAY devices (sensors/actuators, speed controller etc.) l A printer or a control screen (link in character string mode) l A modem Note: Connecting a Premium/Atrium PLC slave to a UNI-TELWAY Bus requires the use of a TSX P ACC 01 device. TSX DM 57 40E 09.2000 27 Terminal Port Programming/Adjustment terminal General 28 Terminals with their own power supply (FTX 417, FTX 517) can be connected to both TER and AUX connectors on Premium processors. If a terminal does not have its own power supply, it must be connected to the processor TER connector. The programming terminal uses UNI-TE protocol to program, adjust or diagnose the local PLC and all the station devices. If the PLC is connected to a network architecture, the transparency network enables the programming terminal to reach all the devices in the architecture. The product reference for the different connection cables is given below. TSX DM 57 40E 09.2000 Terminal Port Examples of connection: Atrium PC/ FT2100 TSX FTX CBF 020 (RS 485) OU (RS 485/232) Programming/adjustment Host PC TSX P CU1030 PC/FT2100 TSX RKY OU FTX 517 Programming/adjustment Programming/adjustment TSX FTX CBF 020 (RS 485) TSX P CU1030 (RS 485/232) Premium FTX 517 Programming/adjustment TSX DM 57 40E 09.2000 29 Terminal Port Man-machine interface console General The man-machine interface device uses UNI-TE protocol to communicate with the local PLC and the other stations in the network architecture. A man-machine console with its own power supply on a Premium PLC must be connected to the AUX port in order to leave the TER port free for a terminal which needs a power supply (FTX 117 Adjust for example). The product references for connector cables between the terminal port and a CCX 17 man-machine interface console are given below. Examples of connection: Premium TSX RKY XBT-Z968 T CCX CB10 002 (provided with the CCX 17) Host PC CCX 17: MMI console XBT-Z968 T CCX CB10 002 (provided with the CCX 17) CCX 17: MMI console 30 TSX DM 57 40E 09.2000 Terminal Port Programming/adjustment terminal and man-machine interface console General The terminal port on a Premium processor can manage two devices in multidrop: the programming/adjustment terminal and an man-machine interface console. Each of the two connectors on the processor can receive one of these devices. Examples of connection: T FTX CBF 020 XBT-Z 968 T CCX CB10 002 (provided with the CCX 17) FTX 517: Programming/ adjustment terminal CCX 17: MMI console Note: Each connected terminal can be disconnected without disrupting the operation of the other. For an Atrium PLC or if the processor only has one terminal port, this type of connection can be made by using a TSX P ACC01 (See TSX P ACC 01 device, p. 49) device. TSX DM 57 40E 09.2000 31 Terminal Port Modem on terminal port General The terminal port on Premium PLCs is compatible with a modem connection in all protocols: Master UNI-TELWAY, Slave UNI-TELWAY and Character string. Modem characteristics The modem which is to be connected must have the following characteristics: 1. Support 10 or 11 bits per character if the terminal port is used in UNI-TELWAY mode: l 1 bit for Start l 8 bits of Data l 1 bit for Stop l Odd parity or without parity 2. Operate without any data compression if the terminal port is used in UNI-TELWAY. 3. Be able to be "forced DTR signal" configured for its RS 232 serial port (if the modem is used in response mode), as this signal is not connected by the cable. 4. Operate without flow control (neither hardware: RTS/CTS, or software: XON/ XOFF) for its RS 232 serial port, as the cable to be used for the terminal port can only carry TX, RX and GND signals. 5. Operate without data carrier check. Warning: this operating mode also uses RTS and CTS control signals. 6. Accept an incoming telephone call while characters arrive at its RS 232 serial port (if a modem/telephone network is used in response mode on a terminal port configured in master UNI-TELWAY). Note: It is strongly recommended that you check with your dealer that the abovementioned characteristics are offered by the intended modem. 32 TSX DM 57 40E 09.2000 Terminal Port Examples Connecting to a Premium PLC: Note: Connection on an Atrium is identical. TSX CTC 09 adapter if necessary Modem TSX PCX 1130 l In Master UNI-TELWAY mode with the terminal port connected to a modem/telephone network in response mode, this modem must have all the above characteristics (1 to 6). l In character string mode with the terminal port connected to a modem via a specialized line, this modem must have the characteristics of 3 to 5 above. Configuring the terminal port TSX DM 57 40E 09.2000 In UNI-TELWAY mode the following parameters must be observed and set in the configuration in PL7 software: l The wait timeout must be between 100 and 250 ms l In master mode the number of configured slaves must correspond to the actual number of slaves present on the bus. l In slave mode the number of addresses must correspond to those used. 33 Terminal Port Master UNI-TELWAY General This is the terminal port default operating mode. It is principally used for: l Connecting a programming/adjustment terminal and a man-machine interface console if a Premium PLC is used. l Connecting a programming/adjustment terminal or man-machine interface console in the case of an Atrium PLC with only one terminal port. Examples of connection: Premium master T FTX CBF 020 XBT-Z 968 Client Client/Server T CCX CB10 002 (provided with the CCX 17) slave slave Client/Server FTX 517 CCX 17 Note: In the case of an Atrium station where the processor only has one terminal port, this type of connection can be made by using a TSX P ACC 01 Important information 34 The master can scan up to eight link addresses: l Link addresses 1,2 and 3 are reserved for the programming terminal. l The five other addresses are available for connecting a device such as a manmachine interface, slave PLC, sensors/actuators or any other slave device which supports UNI-TE protocol. Addresses 4 and 5 are reserved for a man-machine interface console, it one is used (addresses are forced by using a XBT-Z 968 cable). This functioning mode is immediately operational. Within the limits of the default configuration, no installation phase is required to connect a device to this type of link. TSX DM 57 40E 09.2000 Terminal Port Slave UNI-TELWAY General The UNI-TELWAY slave protocol of the terminal port is used to build a slave Premium or Atrium PLC into a UNI-TELWAY bus managed by a Premium or Atrium PLC (PCMCIA communication card or terminal port). For this connection to be possible it is essential to use a TSX P ACC 01 connection device. Examples of connection: Premium master Communication card PCMCIA TSX SCP 114 TSX SCP CU 4030 cable S1=ON S2=ON S1=ON S2=ON UNI-TELWAY bus TSX P ACC 01 TSX SCA 50 TSX SCA 50 TSX SCA 62 TSX P ACC 01 TSX CSC 015 Premium Slave ATV 16 Slave TSX 17-20 Slave Atrium Slave A slave PLC manages up to three consecutive link addresses: l Ad0 (system address l Ad1 (client application address) l Ad2 (listen application address) TSX DM 57 40E 09.2000 35 Terminal Port Inter-PLC UNI-TELWAY General The terminal port on Premium processors allows two PLCs to be connected, one the master and the other the slave. For this connection to be possible it is essential to use a TSX P ACC 01 (See TSX P ACC 01 device, p. 49) connection device. The different options for connecting this device are given later. Example of connecting two Premium PLCs Illustration: Premium slave Premium master TSX PCU 1030 T FTX CB 1020/1050 TSX P ACC 01 FT 2100 slave 36 S1=ON S2=ON TSX DM 57 40E 09.2000 Terminal Port Example of connecting a Premium PLC and an Atrium PLC Illustration: Premium master TSX RKY TSX P CU 1030 Atrium slave FT 2100 slave T FTX CB 1020/1050 TSX P ACC 01 S1=ON S2=ON TSX DM 57 40E 09.2000 37 Terminal Port Inter-device UNI-TELWAY General The terminal port on Premium/Atrium PLCs enables them to be connected to a UNI-TELWAY bus in order to communicate with devices such as speed controllers, sensor/actuators or with other PLCs Connecting a Premium/Atrium (master or slave) PLC to a UNI-TELWAY bus requires the use of a TSX P ACC 01 (See TSX P ACC 01 device, p. 49) device. Example Examples of connection: FTX 417 slave T FTX CBF 020 Premium master S1=ON S2=ON UNI-TELWAY bus TSX P ACC 01 TSX SCA 50 TSX SCA 62 CCX 17 ATV 16 slave The connected devices communicate with the PLC using UNI-TE protocol. Communication between the different components is allowed. The programming terminal can directly access all these devices to carry out adjustments and diagnostics functions. Note: To install TSX SCA 50 and TSX SCA 62 devices, consult the TSX DG UTW manual: UNI-TELWAY Bus communication. 38 TSX DM 57 40E 09.2000 Terminal Port Master PLC type TSX model 40 General A TSX/PMX model 40 PLC can also be configured in master mode on a UNI-TELWAY bus and can control slave Premium/Atrium PLCs Example of connection FT 2... slave TSX 107-40 master TSX PCU1030 S1=ON S2=ON S1=ON S2=ON TSX CSB 015 UNI-TELWAY bus TSX P ACC 01 TSX SCA 62 Premium slave TSX P ACC 01 Premium slave Note: To install TSX SCA 50 and TSX SCA 62 devices, consult the TSX DG UTW manual: UNI-TELWAY Bus communication TSX DM 57 40E 09.2000 39 Terminal Port Character string General The terminal port, when configured in character mode, can be used to connect a device such as a printer, display screen or a specialized console (table controller for example). Examples of connection: Premium TSX RKY RS485/RS 232 converter cable Host PC Control screen does not manage the RTS signal OU RS485/RS 232 converter cable Atrium Converter cable RS485/ RS 232 TSX PCX 1030 Control screen does not manage the RTS Loop Controller signal OU OU RS485/RS 232 converter cable RS485/RS 232 converter cable Printer Loop OU RS485/RS 232 converter cable Printer 40 TSX DM 57 40E 09.2000 Terminal Port Note: In order to ensure all types of connection TSX PCX 1030 and TSX PCX 1130 cables are delivered with adapters: l The TSX PCX 1030 cable is delivered with two adapters/converters: l TSX CTC 07: male 9-pin to female 25-pin. l TSX CTC 08: male 9-pin to male 25-pin. l The TSX PCX 1130 cable is delivered with one adapter/converter: l TSX CTC 09: male 9-pin to male 25-pin. TSX DM 57 40E 09.2000 41 Terminal Port Precautions of use The TSX P CD 1030 cable ensures RS 485/RS 232 conversion and provides ‘peripheral slave’ information for the printer. It does not function on the AUX port and the connected device must manage the RTS signal. Using the TSX PCD 1030 cable means also adjusting the configuration of the TER port for 8 bits of data only. TSX PCX 1030 and TSX PCX 1130 cables must only be connected to the TER port of the PLC to supply RS 485/RS 232 conversion electronics. To avoid signal conflicts it is prohibited to connect a device to the AUX port of the PLC. 42 TSX DM 57 40E 09.2000 Terminal Port Summary table of terminal port connections General Adjustment of cables TSX PCX 1030 and TSX PCX 1130 TSX DM 57 40E 09.2000 The table below can be used to define the cable linking terminal port connectors of a Premium/Atrium PLC to peripheral devices. Connection cable TER Port AUX Port Example of connected devices TSX CB 1020 TSX CB 1050 X TSX P ACC 01 X FTX 517, FTX 417 T FTX CBF 020 X TSX P CU 1030 X TSX P CD 1030 X XBT-Z938 X TSX P ACC 01 X Connection to UNI-TELWAY TSX PCX 1030 X Devices not managing RTS signal DTE<-->DTE type: RS 232 programming terminals, printers TSX PCX 1130 X Devices not managing RTS signal DTE<-->DCE type: Modem FT 2100, RS 232 programming and adjustment terminals Graphics terminals and printers managing RTS signal X CCX 17, XBT The two cables TSX PCX 1030 and TSX PCX 1130 convert RS 485 and RS 232 signals. They authorize the connection of the terminal port to RS 232 devices which do not manage RTS. Both are equipped with a switch which enables the PLC to be positioned in either Master of Slave mode. The switch is accessible internally by removing the metal cover containing the electronics. 43 Terminal Port The management of the switch is as follows: PL7 Master UNI-TELWAY configuration PL7 Slave UNI-TELWAY configuration PL7 character mode configuration Switch position M UNI-TELWAY Master with PL7 configuration UNI-TELWAY Master with default configuration UNI-TELWAY Master with default configuration Switch position S UNI-TELWAY Slave with default configuration UNI-TELWAY Slave with PL7 configuration Character Mode with PL7 configuration Illustration: Master mode M 44 Slave mode S TSX DM 57 40E 09.2000 Terminal Port 1.3 Appendices At a Glance Aim of this Section This Section contains the appendices relating to the Terminal port. What’s in this Section? This Section contains the following Maps: TSX DM 57 40E 09.2000 Topic Page Characteristics of the terminal port 46 Terminal port connector pin configuration 48 45 Terminal Port Characteristics of the terminal port General The characteristics of the terminal port are given in the table below: Character mode Structure Physical interface Non-insulated RS 485 Non-insulated RS 485 Transmission Protocol Master/slave multidrop Without protocol Binary flow 19200 bits/s by modifiable default of 1200 to 19200 bits/s (1 start bit; 8 data bits; even parity, odd parity or without parity; 1 bit stop). 9600 bits/s by modifiable default of 1200 to 19200 bits/s (7 or 8 data bits; even parity, odd parity or without parity; with or without echo. Number of devices Eight maximum (eight ad- A device (point to point) dresses managed by the master). In slave mode addresses 4, 5, 6 are selected by default. In master mode the reserved addresses are: l 1,2, and 3 for the programming terminal l 4 and 5 if a CCX 17 is present The other addresses are available. Length 10 meters maximum Configuration 46 UNI-TELWAY master or slave mode 10 meters maximum TSX DM 57 40E 09.2000 Terminal Port Services UNI-TELWAY master or slave mode Character mode UNI-TE Requests in point to point with report of 128 octets maximum initiated by any connected device. There is nothing broadcast from the master. Character string 129 octets maximum. Messages must end with $OD (carriage return). Other functions Transparency of communication with all devices in a network architecture via the master. - Safety A character check on each No error indication. frame, acknowledgment and repeat option. Monitoring Table of bus state, status of devices, error counters can be accessed on the slaves No flow monitoring Note: Using a TSX P ACC 01 (See TSX P ACC 01 device, p. 49) connection device enables the RS 485 link to be used in remote mode. TSX DM 57 40E 09.2000 47 Terminal Port Terminal port connector pin configuration General The terminal port connectors marked TER and AUX are 8-pin mini-DIN which can be locked. The signals are given below: 1 2 3 4 5 6 7 8 D (B) D (A) not connected /DE /DTP (1 = master) not connected 0 volt 5 volts 1 2 3 4 5 6 7 8 D (B) D (A) not connected /DE /DTP (1 = master) not connected 0 volt not connected Note: The operation of the terminal port depends on two parameters: l Signal status/DTP (0 or 1), fixed by cabling accessory (TSX P ACC 01 cable). l Software configuration of the terminal port defined in PL7. The table below defines the functioning mode of the terminal port according to these two parameters: 48 PL7 configuration Signal /DTP = 0 Signal /DTP = 1 Master UNI-TELWAY Terminal port in UNI-TELWAY slave mode (default) Terminal port in UNI-TELWAY master mode Slave UNI-TELWAY Terminal port in UNI-TELWAY slave mode Terminal port in UNI-TELWAY master mode (default) Character mode Terminal port in character mode Terminal port in UNI-TELWAY master mode (default) TSX DM 57 40E 09.2000 TSX P ACC 01 device 2 At a Glance Aim of this Chapter This Chapter introduces the functions of the TSX P ACC 01 connection device. What’s in this Chapter? This Chapter contains the following Sections: TSX DM 57 40E 09.2000 Section Topic Page 2.1 At a Glance 50 2.2 Hardware installation 53 2.3 Example of topologies 60 49 TSX P ACC 01 2.1 At a Glance At a Glance Aim of this Section This Section describes the general characteristics of the TSX P ACC 01 device. What’s in this Section? This Section contains the following Maps: 50 Topic Page Standard functions 51 External appearance 52 TSX DM 57 40E 09.2000 TSX P ACC 01 Standard functions General The TSX P ACC 01 device is a wiring accessory which links up to the TER connector on Premium/Atrium PLC processors via an integrated cable with a mini-DIN connector at one of its ends. This is used to: l Connect several devices to the terminal port on Premium/Atrium PLCs. To do this, it is equipped with two mini-DIN connectors, marked TER and AUX, which operate identically to the TER and AUX connectors on Premium PLC processors. l Insulate UNI-TELWAY signals, in order to extend the link on Premium PLC terminal ports to more than 10 meters for connecting to a UNI-TELWAY bus. l Adapt the bus when the device is connected to one of the ends of the UNI-TELWAY bus. l Fix the functioning mode of the terminal port: l Master UNI-TELWAY l UNI-TELWAY slave or character mode Note: The two TER and AUX ports on the TSX P ACC 01 device are not insulated from each other nor from the TER port on the PLC which provides the power. TSX DM 57 40E 09.2000 51 TSX P ACC 01 External appearance General This device is made from zamak and of the same type as UNI-TELWAY branching or connection devices (TSX SCA 50 and TSX SCA 62). It is designed to be mounted in a cabinet. Its protection index is IP20. Illustration: Terminal ports Connection cable to TER port for Premium PLC (length 1 m) 52 TSX DM 57 40E 09.2000 TSX P ACC 01 2.2 Hardware installation At a Glance Aim of this Section This Section deals with installing hardware for connection devices TSX P ACC 01. What’s in this Section? This Section contains the following Maps: TSX DM 57 40E 09.2000 Topic Page Dimensions and mounting 54 Internal view 55 Connection to UNI-TELWAY Buses 56 Connecting to Premium and Atrium PLCs 57 Switch configuration 58 TSX P ACC 01 connector pin configuration 59 53 TSX P ACC 01 Dimensions and mounting General The TSX P ACC 01 device is installed on a AM1-PA••• perforated board or on a DIN rail with a LA9 D9976 mounting plate. Illustration: AM1-PA... AM1-DE/DP 54 TSX DM 57 40E 09.2000 TSX P ACC 01 Internal view Illustration S1 Selects functioning mode (master or slave), S2 Adapts the line end, JA and JB Connection terminals on the UNI-TELWAY Bus. TSX DM 57 40E 09.2000 55 TSX P ACC 01 Connection to UNI-TELWAY Buses General The TSX P ACC 01 device is connected to the UNI-TELWAY Bus using connection terminals JA and JB as shown below: Illustration: Shielding Insulating sleeve (essential) White Red White Blue 56 TSX DM 57 40E 09.2000 TSX P ACC 01 Connecting to Premium and Atrium PLCs General When the TSX P ACC 01 device has to be supplied, it must be connected by its built-in cable to the TER connector on the PLC processor. The device can be connected and disconnected when the PLC is switched on. Illustration: Premium TSX RKY Host PC Atrium TSX P ACC 01 TSX P ACC 01 Note: Only one TSX P ACC 01 device can be connected to a Premium/Atrium PLC. TSX DM 57 40E 09.2000 57 TSX P ACC 01 Switch configuration General l Configuring line end adaptation Line ends are adapted by the S2 switch as indicated below. l Configuring the operating mode The operating mode is selected by switch S1 as indicated below. Illustration: End of line position UNI-TELWAY Other positions UNI-TELWAY slave or character mode UNI-TELWAY master Note: The operating mode selected only concerns the connection cable leading to the TER connector on the PLC processor. 58 TSX DM 57 40E 09.2000 TSX P ACC 01 TSX P ACC 01 connector pin configuration General The TSX P ACC 01 device has two parallel connectors, marked TER and AUX. The signals are given below : 1 2 3 4 5 6 7 8 TSX DM 57 40E 09.2000 D(B) D(A) not connected not connected not connected not connected 0V 5V 1 2 3 4 5 6 7 8 D(B) D(A) not connected not connected not connected not connected not connected not connected 59 TSX P ACC 01 2.3 Example of topologies At a Glance Aim of this Section This Section introduces examples of how to use the TSX P ACC 01 device. What’s in this Section? This Section contains the following Maps: 60 Topic Page Connecting devices 61 UNI-TELWAY master mode 63 UNI-TELWAY slave mode 65 Connection between two PLCs 66 TSX DM 57 40E 09.2000 TSX P ACC 01 Connecting devices General The two TER and AUX ports on the TSX P ACC 01 device have the same standard functions as the TER and AUX connectors on Premium/Atrium PLC station processors. l The TER connector on the device is used to connect any device which supports UNI-TELWAY protocol, and in particular link up devices without their own power supply (RS 485/RS 232 cable converter, etc) l The AUX connector on the device is only used to connect devices with a power supply (man-machine interface console, third-party devices etc). Note: The TSX P ACC 01 device is supplied from the TER connector on the PLC to which is it connected. As a result, the TER connector on the device enables devices with their own power supply (CCX 17 etc) or without their own power supply (RS 485/RS 232 cable converter etc) to be supplied. If the user wants to connect the terminal port of a second PLC to one of the ports on the TSX P ACC 01 device, AUX connectors (on the device and PLC) must be used to avoid power supply conflicts on the two PLCs. Example 1: Premium master Premium slave T FTX CB 1020/1050 TSX P ACC 01 TSX DM 57 40E 09.2000 61 TSX P ACC 01 Example 2: Premium master TSX RKY T FTX CB 1020/1050 Atrium slave TSX P ACC 01 62 TSX DM 57 40E 09.2000 TSX P ACC 01 UNI-TELWAY master mode Example A TSX P ACC 01 device is connected to a UNI-TELWAY link master PLC as in the example below. Switches S1 and S2 must be positioned on OFF (master mode). Example on a Premium station: FT 2100 slave Premium master Addresses 1, 2, 3 TSX P CU 1030 TSX SCA 50 S1=OFF S2=OFF UNI-TELWAY bus TSX P ACC 01 TSX SCA 62 XBT-Z 968 TSX CSC 015 T CCX CB 10 002 ATV 16 slave Address 6 CCX 17 slave Addresses 4/5 TSX 17-20 slave Addresses 7/8 1000 meters maximum TSX DM 57 40E 09.2000 63 TSX P ACC 01 Example on an Atrium station: TSX RKY FT 2100 slave host PC Atrium master S1=OFF S2=OFF Addresses 1, 2, 3 UNI-TELWAY bus TSX P CU 1030 TSX SCA 50 TSX P ACC 01 TSX SCA 62 XBT-Z 968 T CCX CB 10 002 ATV 16 slave Address 6 CCX 17 slave Addresses 4/5 TSX CSC 015 TSX 17-20 slave Addresses 7/8 1000 meters maximum 64 TSX DM 57 40E 09.2000 TSX P ACC 01 UNI-TELWAY slave mode Example A TSX P ACC 01 device is connected to a UNI-TELWAY link slave PLC as in the example below. Note: Important: For a PLC to be able to operate in slave mode it must be connected to a TSX P ACC 01 device by the cable built into it. Illustration: FT 2100 TSX P CU 1030 TSX 107-40 master S1=ON S2=ON TSX CSB 015 S1=ON S2=ON UNI-TELWAY bus TSX P ACC 01 TSX SCA 62 TSX P ACC 01 Premium XBT-Z 968 TCCX CB10 002 Atrium slave CCX 17 1000 meters maximum TSX DM 57 40E 09.2000 65 TSX P ACC 01 Connection between two PLCs Reminders If the user wants to connect the terminal port of a second PLC on one of the ports of the TSX P ACC 01 device, the AUX port must be used to avoid power supply conflicts in the two PLCs. Note: Important: For a PLC to be able to work in slave mode it must be connected to a TSX P ACC 01 device by the device’s built-in cable. In the example given below the TSX P ACC 01 device must therefore be connected to the UNI-TELWAY slave PLC by the device’s integrated cable. Its S1 switch must be positioned on ON If the device if not placed on a UNI-TELWAY bus, the position of the S2 switch does not matter. Illustration: Premium master Premium slave FT 2100 XBT-Z 968 T FTX CB1 020/050 TFTX P CU1030 T CCX CB10 002 S1=ON S2=not significant CCX 17 TSX P ACC 01 66 TSX DM 57 40E 09.2000 Processor-integrated master FIPIO communication II At a Glance Aim of this Part This Part deals with the master FIPIO communication function, which is integrated into Premium/Atrium processors. What’s in this part? This Part contains the following Chapters: Chapter 3 TSX DM 57 40E 09.2000 Chaptername Processor-integrated master FIPIO communication Page 69 67 Integrated FIPIO 68 TSX DM 57 40E 09.2000 Processor-integrated master FIPIO communication 3 At a Glance Aim of this Chapter This Chapter deals with the FIPIO communication function integrated into Premium/ Atrium processors. What’s in this Chapter? This Chapter contains the following Maps: TSX DM 57 40E 09.2000 Topic Page Review of the FIPIO bus 70 Integrated FIPIO link on Premium/Atrium processors 72 Examples of architecture 73 69 Integrated FIPIO Review of the FIPIO bus General Main characteristics FIPIO is a field bus which is used to centralize inputs/outputs of a PLC station and its industrial peripherals nearest to the section which is operating. From a PLC station whose processor has a built-in FIPIO link, the FIPIO bus is used to connect 1 to 127 devices such as: l Momentum remote input/output modules (discrete and analog) l TBX remote input/output modules (discrete and analog) l CCX 17 command consoles l ATV 16 variable speed controllers l Devices which conform to standard profiles l Agent PLCs, PC l ... The FIPIO field bus can be used in a single architecture (mono-station) or in a more complex architecture (multi-station) where several FIPIO segments can be brought together by a local network at a higher level such as FIPWAY or Ethernet TCP_IP for example. Structure Nature Open field bus, conforming to World FIP standards. Topology Links devices through chaining or branching. Access method Managed by a bus arbiter Communication By exchange of variables which can be accessed by the user in the form of PL7 objects and X-WAY datagrams. Privileged exchanges Cyclical exchange of status variables and remote input/output commands Transmission 70 Binary flow 1Mb/s. Medium Shielded twisted pair (150 Ohms of characteristic impedance). TSX DM 57 40E 09.2000 Integrated FIPIO Configuration Number of connection points 128 logic connection points for whole architecture Number of segments 15 maximum (in cascade format) using electrical or optical relays (14 maximum in cascade format). PLC One PLC (address connection point 0) Programming terminal One programming terminal (must be connected to connection point 63). Length TSX DM 57 40E 09.2000 The length of a segment depends on its type of branches: l 1000 meters maximum without relay. l 1500 meters maximum between the devices which are the furthest apart. 71 Integrated FIPIO Integrated FIPIO link on Premium/Atrium processors General Some processors have as standard an integrated master FIPIO link which makes it possible to connect the PLC station to a FIPIO bus. Illustration: Link FIPIO Link FIPIO Link FIPIO Premium processor Connecting to the FIPIO bus Atrium processor The processor has a SUB D 9-pin connector which is used to link it to the FIPIO bus using a TSX FP ACC12 connector. Illustration: TSX FP ACC12 TSX FP ACC12 The complete procedure for installing a FIPIO bus (architecture, type of cable to use, cabling accessories etc.) is discussed in the FIPIO Bus reference manual. Note: The master FIPIO link integrated into processors should not be taken into account when counting the station channels. 72 TSX DM 57 40E 09.2000 Integrated FIPIO Examples of architecture Premium station Illustration: Premium TSX RKY X Bus TBX Momentum CCX 17 ATV PC TSX DM 57 40E 09.2000 73 Integrated FIPIO Atrium station Illustration: TSX RKY PC Atrium TBX Momentum CCX 17 ATV PC 74 TSX DM 57 40E 09.2000 AS-i bus interface: TSX SAY 100 module III At a Glance Aim of this Part This Part deals with the AS-i bus interface module: TSX SAY 100. What’s in this part? This Part contains the following Chapters: Chapter 4 TSX DM 57 40E 09.2000 Chaptername AS-i bus interface module: TSX SAY 100 Page 77 75 TSX SAY 100 76 TSX DM 57 40E 09.2000 AS-i bus interface module: TSX SAY 100 4 At a Glance Aim of this Chapter This Chapter only deals with hardware installation of the TSX SAY 100 interface module, AS-i bus master on a Premium/Atrium PLC. For the complete installation of an AS-i bus you must refer to the following manuals: l AS-i bus reference manual l AS-i installation section in the Premium PLC Applications Manual - Applications, Volume 1. What’s in this Chapter? This Chapter contains the following Sections: TSX DM 57 40E 09.2000 Section Topic Page 4.1 Review of the AS-i bus 78 4.2 Description of the TSX SAY 100 module 88 4.3 Input/output object addressing 100 4.4 AS-i Bus diagnostics 101 4.5 Operating modes of the TSX SAY 100 module 108 4.6 Precautions of use 110 77 TSX SAY 100 4.1 Review of the AS-i bus At a Glance Aim of this Section This Section introduces the main characteristics of the AS-i bus. What’s in this Section? This Section contains the following Maps: 78 Topic Page Review of the AS-i bus 79 Overview of AS-i products from the Schneider catalog 80 Introduction to the main constituent elements 81 Example of AS-i bus topology 85 Main characteristics of the AS-i bus 86 TSX DM 57 40E 09.2000 TSX SAY 100 Review of the AS-i bus General The AS-i bus is a field bus (level 0) and can be used to connect sensors/actuators. This allows "Discrete" type information to be routed between a bus master and sensor/actuator slaves. AS-i is made up of three major basic elements: l A dedicated power supply providing 30 VDC voltage. l A bus master. l Slaves (sensors and actuators). The main types of sensors/ actuators 1. Communication sensors/actuators: With a built-in AS-i function they link up directly to the AS-i bus via a passive distributor or a T-piece connection. 2. The traditional IP65 sensors/actuators: They connect to the bus via an AS-i interface (active distributor or Telefast IP20 discrete input-output bus interface). These interfaces connect the sensors and traditional actuators to the AS-i bus and provide them with dialog capacity on the bus. Illustration: Passive distributor Active distributor Connection T AS-i Bus AS-i function integrated AS-i function via interface Traditional product 124 products maximum (124 input information and 124 output information) TSX DM 57 40E 09.2000 Communicating product AS-i function integrated Communicating product 31 products (sensors or actuators) 79 TSX SAY 100 Overview of AS-i products from the Schneider catalog General Non-exhaustive list of AS-i products from the Schneider catalog: Man/machine dialog Sensors AS-i Actuators AS-i Start-up motor Detector photoelectric Inductive proximity detector Interface for sensors and actuators Distributor active 80 Column lit Button box Keyboard 12 keys Distributor passive 2E/2S 4S 4E For connection by M12 ports of sensors/actuators/units of dialog and signaling standards: • inductive sensors. • capacity switches. • photoelectric barriers. • end of run. • LEDs • relays. • solenoid valve. Master Supply Bus interface Telefast AS-i bus interface/discrete input-output. •4I •4O • 8 I/O (4I + 4O) 4 channels for AS-i sensors/actuators connection equipped with M12 sockets. For connection by screw or pull-out terminals of dialog sensors/ actuators/units of dialog and signaling standards: • 2 or 3 wire inductive sensors. • capacity switches. • end of run. • LEDs • relays. • contactors. • solenoid valve. • resistance. TSX DM 57 40E 09.2000 TSX SAY 100 Introduction to the main constituent elements Cable This transmits data and carries the power. It can be made up from: l either an unshielded, polarized twin-wire AS-i ribbon cable. l Or a standard round, shielded or unshielded twin-wire cable. Illustration: Guiding ribbon cable Active distributors IP67 sealed interfaces for connecting sensors/actuators using M12 connectors. These distributors are used to connect "traditional", non-communicating sensors/actuators. Illustration: Active distributor for ribbon cable Passive distributors Active distributor for round cable IP67 sealed interfaces for connecting sensors/actuators using M12 connectors. These distributors do not have any electronics and can therefore be used to connect the "communicating" sensors/actuators. Illustration: Passive distributor for ribbon cable TSX DM 57 40E 09.2000 Round cable Passive distributor for round cable 81 TSX SAY 100 SB2 Telefast discrete inputsoutputs/bus interface IP20 sealed interface with built-in ASi- function. It enables connection to all types of "traditional" non-communicating sensors/actuators via screw terminal blocks. Illustration: AS-i actuators The direct motor starters and toggle switches in sealed boxes (IP54 and IP65) ensure electrical motors are controlled and protected up to 4KW at 400 VAC. Illustration: AS-i sensors l Photo-electric detectors: They ensure that all kinds of objects (opaque, reflective etc) are detected with 5 basic systems: barrier, reflex, polarized reflex, proximity and proximity with background blanked out. They offer an IP67 protection level. l Inductive proximity detectors: They detect all metal objects and provide information for the check functions on whether an object is present or not. They offer an IP67 protection level. Illustration: 82 TSX DM 57 40E 09.2000 TSX SAY 100 Man-machine interface products l Button boxes: Signaling elements l Illuminated columns: Bus master Built into a Premium/Altrium PLC station, the TSX SAY 100 module (AS-i bus master) manages all data exchanges on the AS-i bus. Illustration: These are made up of dialog tools, which are perfectly adapted to exchanging information between the operator and machine. l Keyboards: Man/machine dialog tools, these have 12 touch sensitive keys. The information delivered is coded in BCD on 4 bits. They offer an IP65 protection level. Illustration: Optical or sound signaling elements. Premium/Atrium station TSX DM 57 40E 09.2000 83 TSX SAY 100 AS-i power supply AS-i dedicated power supply, designed to supply the components connected to the AS-i bus. The distribution of this power supply uses the same medium as that used for data exchange. Illustration: Connecting and branching accessories T-piece connectors are used to make connections to the AS-i bus. These are designed for linking to AS-i ribbon cables or to ribbon/round cable branches. Illustration: T for ribbon cable 84 Branch ribbon/round cable TSX DM 57 40E 09.2000 TSX SAY 100 Example of AS-i bus topology General Illustration: Level 1 Premium AS-i master Level 0 AS-i Bus Supply AS-i TSX DM 57 40E 09.2000 Sensors/actuators communicating Interfaces with traditional sensors/ actuators 85 TSX SAY 100 Main characteristics of the AS-i bus General AS-i is a system in which exchange management is ensured by a single master who calls in succession, by scanning the bus, each detected slave and awaits a response. The communication series frame carries: l 4 data bits (D0 to D3), which are the image of inputs or outputs according to the nature of the interface. l 4 parametering bits (P0 to P3), which are used to set the operating modes of the interface. P0 to P3 bits are used for "intelligent" devices, including AS-i ASIC (specific integrated circuit). Operation can be modified while it is running. The address of the slave is coded on 5 bits. At the request of the AS-i master, outputs are set and the inputs for AS-i devices are sent in the slave’s response. Slave addressing Each slave connected to the AS-i bus must have an address between 1 and 31 (coding on 5 bits). The slaves delivered from the factory have the address 0 (the address of the slave is memorized in a non-volatile format). Addresses are programmed using a terminal specifically for addressing, a XZMC11. Note: When replacing a faulty slave whose address has been set, the address of the slave to be replaced can be updated automatically. Identification of slaves All slave devices connected to the AS-i bus are identified by: l An I/O Code (input/output distribution code). l An identification code, which completes the functional identification of the slave. These identifications allow the AS-i master to recognize the configuration which is present on the bus These different profiles have been developed by the AS-i Association. They are used to distinguish modules such as for inputs, outputs, mixed modules, "intelligent" device families, etc. Maximum number of inputs/outputs An AS-i bus can support a maximum of 31 slaves. Each slave can have a maximum of 4 inputs and/or 4 outputs. This makes it possible to manage a maximum of 124 inputs + 124 outputs, or 240 discrete inputs/outputs when all active devices have 4 inputs and outputs. 86 TSX DM 57 40E 09.2000 TSX SAY 100 AS-i cable The AS-i cable is a twin-wire link on which communications and power supply for the connected devises are transmitted. The link does not need to be twisted. The cross-section of wires can be from 2 x 0.75 mm2, 2 x 1.5 mm2 or 2 x 2.5 mm2, according to the current consumed by the devices. Topology and maximum length of AS-i bus The topology of the AS-I bus is flexible. It can be perfectly adapted to meet the user’s needs (point to point, on line, tree structure etc.). In every case, the total length of all the branches of the bus must not exceed 100 meters without a relay. AS-i bus cycle time This is the cycle time between slave(s) and the TSX SAY 100 module. The AS-i system always transmits information which is the same length to each slave on the bus. The AS-i cycle time depends on the number of slaves connected to the bus. In the presence of 31 functioning slaves, this time period will be a maximum of 5 ms. Reliability, flexibility Reliable operation is ensured by the transmission process used (Manchester current and coding modulation). The master monitors the line supply voltage and the data sent. It detects transmission errors as well as slave failures, and sends the information to the PLC. Exchanging or connecting a new slave during operation does not disturb communications between the master and the other slaves. TSX DM 57 40E 09.2000 87 TSX SAY 100 4.2 Description of the TSX SAY 100 module At a Glance Aim of this Section This Section deals with hardware installation and the characteristics of the TSX SAY 100 module. What’s in this Section? This Section contains the following Maps: 88 Topic Page Physical presentation 89 Mounting/installation 91 Connections 92 Displaying module states 95 Specific display panels on the TSX SAY 100 module 96 Technical characteristics 98 Personnel safety 99 TSX DM 57 40E 09.2000 TSX SAY 100 Physical presentation General The TSX SAY 100 module comes as a standard format module. Illustration: Front panel Description of TSX SAY 100 module TSX DM 57 40E 09.2000 The module is made up of the following elements: 1. A display panel consisting of 4 LEDs for displaying the operating modes of the module: l RUN LED (green): lit indicates normal functioning mode of the module. l ERR LED (red): lit indicates a module error. l COM LED (green): lit indicates data exchanges on the AS-i network. l I/O LED (red): lit indicates an external input/output error on the AS-i bus. 2. Display panel consisting of 32 LEDs (0 to 31) which enable AS-i bus diagnostics, and display the state of each slave connected to the bus. 3. AS-i LED (red): lit indicates an AS-i power supply error. 4. Bus LED (green): lit indicates that display panel 2 is in BUS display mode (slaves displayed on the bus). 5. I/O LED (green): lit indicates that display panel 2 is in Slave "SLV" display mode (displays status of input/output bits for a selected slave). 89 TSX SAY 100 6. Push button "↑↓" designed for local diagnostics of the AS-i bus. You can move between the different AS-i bus diagnostic modes by pressing this button (long or quick presses), combined with the "+/-" push button. 7. Push button "+/−" designed for local diagnostics of the AS-i bus. You can move between the different AS-i diagnostics modes by pressing this button (long or quick presses), combined with the "↑↓" push button. 8. CANNON SUB D connector for connection to AS-i bus. 90 TSX DM 57 40E 09.2000 TSX SAY 100 Mounting/installation General The TSX SAY 100 module can be mounted in any position on the TSX RKY rack, except for those positions dedicated to processors and power supply. Note: In the event where the module is mounted on a remote X Bus rack, the maximum allowed distance from the processor must be 175 meters minus the length of the X Bus (max. 100 m). Inserting and extracting the module is the same as the general procedure for inserting and extracting modules on Premium PLCs (see the Premium PLC installation manual.) Example of mounting a TSX SAY 100 module: Note: The module can be mounted and removed with both PLC and AS-i bus power switched on. Number of modules per station TSX DM 57 40E 09.2000 The maximum number of modules per Premium/Atrium PLC station depends on the type of processor installed: Processors Maximum number of AS-i bus connections Maximum number of TSX SAY 100 modules 57-1xx 2 2 57-2xx 4 4 57-3xx/57-4xx 8 8 91 TSX SAY 100 Connections AS-i bus cables AS-i bus cables carry the signals and supply the sensors and actuators connected to the bus with 30 VDC. Types of AS-i cables: Cable type Characteristics Polarized AS-i ribbon cable Color: yellow. Wire cross-sec- Illustration tion: 1.5 mm2 Standard round cable (Blue) (Brown) (Blue) (Brown) Wire cross-section: 1.5 mm2 or 2.5 mm2 Recommended cable: product reference H05VV-F2x1.5, conforms to the DIN VDE 0281standard. Wire cross-section: 1.5 mm2. Cable routing The AS-i cable and the power cables carrying higher power levels must be in separate ducts which are protected by a metal screen. When using a shared route for control cables it is essential that the connections on these control links should conform to the technology rules (eg. the discharge diode or limiters on the terminals of self-inductive elements etc.). Link-up connector A set (connector + cover) is delivered with the module, which is used to connect the module to the AS-i bus. This connector must be linked to the cable of the AS-i bus and assembled by the user according to the procedure described later. Illustration: Connector 92 Cover TSX DM 57 40E 09.2000 TSX SAY 100 Connection of module to bus To connect a module to the bus, follow the procedure below: 1 Connect the 2 wires of the AS-i cable to the connector, taking the polarities into account: In the special event that a shielded cable is used, this should be connected to the central terminal. 2 Mount the connector in its cover and fix the cable to it: 3 Click the cover shut: TSX DM 57 40E 09.2000 93 TSX SAY 100 4 Mount the unit on the module: 94 TSX DM 57 40E 09.2000 TSX SAY 100 Displaying module states General This is carried out with 4 LEDs RUN, ERR, COM, I/O which are located on the module. Their state (LED off, flashing or on) provides information on the operating mode of the module. LED state: LEDs On Flashing Off Module operating normally Module self-testing (1) Faulty module, or module switched off ERR (red) Serious internal fault, module broken down Module self-testing (1) Fault: system OK but: l application fault or l AS-i bus error No internal error COM (green) - Module self-testing (1) Com- No communication on munication on AS-i bus AS-i bus I/O (red) Input/output error Module self-testing (1) RUN (green) Module operating normally (1) the 4 LEDs flash simultaneously during self-testing mode when the module is switched on. TSX DM 57 40E 09.2000 95 TSX SAY 100 Specific display panels on the TSX SAY 100 module General 3 LEDs: AS-i, Bus and I/O display information specific to the TSX SAY 100 module. View of the 3 LEDs: AS-i LED Bus LED I/O LED AS-i display (red) LED state Meaning Module operating normally LED off Supply fault on the AS-i bus LED on Automatic addressing initialized Flashing LED 96 TSX DM 57 40E 09.2000 TSX SAY 100 Bus and I/O LEDs These two LEDs display the view mode selected: l Bus display mode or l Slave display mode. Display module TSX DM 57 40E 09.2000 LED state Meaning Bus LED on, I/O LED off The 32 LED display panel located at the front of the module is in BUS display mode and displays all the slaves present on the bus. Bus LED off, I/O LED on The 32 LED display panel located on the front of the module is in Slave display mode (SLV) with display of the input/output status for a selected slave. Bus LED off, I/O LED off The 32 LED display panel located on the front of the module is in Slave display mode (SLV) with display of the address of the slave selected. 97 TSX SAY 100 Technical characteristics AS-i Bus TSX SAY 100 module Characteristics Value AS-i bus maximum cycle time 5ms Maximum number of slaves on the AS-i bus 31 Maximum length of AS-i bus (all branches mixed without relay) 100 meters Maximum number of inputs/outputs 124 inputs + 124 outputs Nominal supply voltage for AS-i bus 30 VDC Characteristics Value Programming the TSX SAY 100 module from PL7 Junior or PL7 Pro software Response time with 31 slaves (1) for a PLC cy- Typically 27 ms, 37 ms maximum cle time of 10 ms Calculation of AS-i scanning time for n slaves (normal operation) 156 µs x (n+2) if n<31 156 µs x (n+1) if n=31 PLC current consumed on 5V Typically 110 mA / 150 mA maximum AS-i current consumed on 30 V Typically 50 mA / 60 mA maximum Dissipated power 2.5 W max. Protection from polarity inversion on AS-i bus inputs Yes Degree of protection IP20 Operating temperature 0 to 60 degrees Celsius AS-i master profile M2 Standards and service conditions Conforms to those of Premium PLCs (see Volume 1) (1) Logical response time + time between an AS-i input activated on the bus, processed in the PLC application and applied to an AS-i output. 98 TSX DM 57 40E 09.2000 TSX SAY 100 Personnel safety General TSX DM 57 40E 09.2000 To ensure personnel safety it is essential: l To earth the ground terminal of the PLC. l To use an AS-i VLSV (very low safety voltage) supply, nominal voltage 30 VDC. l For PLCs which are connected to an alternating current network, a differentiel circuit breaker must be placed upstream of this network, and this will cut off the PLC power supply source if ground leakage if detected. l For PLCs which are connected to a direct current supply source you must ensure that the supply placed upstream of the PLC is VLVS. l To use certified AS-i products on the bus. Due to its type of technology and connection, the TSX SAY 100 module only receives 5 VDC and its 0V is linked to the PLC ground. 99 TSX SAY 100 4.3 Input/output object addressing Addressing input/output objects General Example Acquisition of inputs and update of slave device outputs connected to the AS-i bus are carried out automatically. This occurs at the start and end of each cycle respectively of the task in which the TSX SAY 100 module is configured. The program user has access to these inputs and outputs via the language objects whose syntax is as follows: xy.0 \ % I or Q Symbol Type of object I=input Q=output \ Module/channel address of the TSX SAY 100 x=rack number y=position number 0=channel 0 of the module n i . No. of slave 0 to 31 Rank of bit 0 to 3 Particular example of rack 0: %I\2.0\1.3 indicates: input 3 of slave 1, channel 0 of the TSX SAY 100 module, positioned in rack slot 0. %Q\2.0\31.0 indicates: output 0 of slave 31, channel 0 of the TSX SAY 100 module, positioned in slot 2 of rack 0. Illustration: Addresses slaves @1 4E @3 4S Slave 0 Addresses inputs/outputs of slaves %I\2.0\1.0 3 0 3 %Q\2.0\3.0 %I\2.0\1.3 %Q\2.0\3.3 AS-i Bus @5 1S 0 %Q\2.0\5.0 @31 2E & 2S 0 1 0 1 %I\2.0\31.0 %Q\2.0\31.0 %I\2.0\31.1 %Q\2.0\31.1 Note: The physical address of an AS-i slave is programmed by the portable console XZM C11 100 TSX DM 57 40E 09.2000 TSX SAY 100 4.4 AS-i Bus diagnostics At a Glance Aim of this Section This Section deals with the diagnostics mode carried out by the TSX SAY 100 module. What’s in this Section? This Section contains the following Maps: TSX DM 57 40E 09.2000 Topic Page Introduction to AS-i Bus diagnostics 102 Moving between the different display modes 104 Display of slaves on the AS-i bus 105 Viewing the state of input/output bits for each slave 106 101 TSX SAY 100 Introduction to AS-i Bus diagnostics General 102 The module display panel is used for: l Displaying the presence of each slave on the AS-i bus (Bus mode). l Displaying the state of input/output bits of each slave present on the bus (Slave mode "SLV"). These modes can be accessed by a combination of actions on the push buttons (↑↓ and +/-) on the TSX SAY 100 module. Illustration: TSX DM 57 40E 09.2000 TSX SAY 100 Display modes Table giving the 2 display modes of the module: Bus mode TSX DM 57 40E 09.2000 Slave mode (SLV) View of AS-i bus image. Each View of selected slave adLED 1 to 31 corresponds to a dress. slave address on the bus. l LED on: number of slave selected. l LED on: slave present l flashing LED: slave expected and not detected, or not expected and detected. l LED off: slave not expected and not detected. View of input/output bit state for slave selected. l LEDs 0 to 3 display the state of the input bits. l LEDs 4 to 7 display the state of the output bits. l LED on: bit in state 1. l LED off: bit in state 0 or not significant Illustration: Illustration: Illustration: View mode is displayed with the Bus LED on and the I/O LED off. View mode is displayed by Bus and I/O LEDs both off. View mode is displayed by the Bus LED off and the I/O LED on. 103 TSX SAY 100 Moving between the different display modes Illustration This illustration shows how to move between the different display modes: Display of image of the AS-i bus (default display) On Off Presence slaves 1 to 31 Hold down on ↑↓ Number of slave Status bits input Hold down+/− Status bits output Display of bits of I/O of the slave selected 104 Change direction: Short press on ↑↓ Hold down on ↑↓ Display of address of the selected slave Change slave: Short press on +/- Off Off On Off TSX DM 57 40E 09.2000 TSX SAY 100 Display of slaves on the AS-i bus General This mode is displayed by default when the module is switched on, and is used to display: l The expected and detected slaves (LED permanently on). l The unexpected and undetected slaves (LEDs off). l The expected and undetected slaves (LEDs flashing). Illustration: Display panels ↑↓ Bus Display LEDs showing the mode displayed The image of the AS-i network is displayed on the entire display panel. Each LED represents an AS-i bus slave address. You can move between the different modes by a combination of actions on the push buttons ↑↓ and +/- : see Moving between the different display modes, p. 104. Two LEDs "Bus" and "I/O" indicate the current display mode. In the current example, the "BUS" LED is on and the LED "I/O" is off which indicates that the display is in Bus mode. In the illustration above, the display panel indicates that: l Slaves 1, 4, 10 and 20 (LEDs on) are present. l Slave 11 (flashing LED) is present and not expected, or expected and missing. TSX DM 57 40E 09.2000 105 TSX SAY 100 Viewing the state of input/output bits for each slave General In this mode (Slave "SLV"), the display panel is used to view the state of input/output bits for each slave present on the bus. Procedure to be followed To access the state of input/output bits for a slave from BUS mode, proceed as follows: Order Action Result 1 Press for more than one second on the button ↑↓ The display switches to Slave "SLV" mode. 2 Press quickly on the +/- button The display of the slave address goes up from 1 to 31. 3 Press quickly on the button ↑↓ The direction of the slave address scan is reversed. 4 Press quickly on the +/- button The display of the slave address goes down from 31 to 1. 5 Pressfor more than one secondon the button +/− l l LEDs 0 to 3 display the state of input bits for the slave selected (1). LEDs 4 to 7 display the state of output bits for the slave selected (1). 6 Press quickly on the +/- button The state of inputs-outputs for the following slave is displayed. 7 Press quickly on the button ↑↓ The direction of the slave address scan is reversed. 8 Press quickly on the +/- button The state of input-outputs for the previous slave is displayed. 9 Pressfor more than one second on the button +/− The display shows again the number of slave selected. (1) LED on = bit on state 1 LED off = bit on state 0 or no input or output 106 TSX DM 57 40E 09.2000 TSX SAY 100 Illustration Slave Number (example: 10) State of bits (example: %I\2.0\10.0 et %I\2.0\10.1=1) ↑↓ Change direction: Short press on ↑↓ Change slave: Short press on +/− Slave Display TSX DM 57 40E 09.2000 Status of output bits (example: %Q\2.0\10.2 and %Q\2.0\10.3=1 Channel Display 107 TSX SAY 100 4.5 Operating modes of the TSX SAY 100 module Operating modes of the TSX SAY 100 module General For more information, refer to the section on AS-i installation in the Premium PLCs Applications Manual - Basic Applications, Volume 1. Output fallback position The fallback mode is set in the configuration screen (see Premium PLCs Applications Manual) and can be read in the word %KWxy.0.19:X0: l %Kwxy.0.19:X0 = 1: fallback to 0 l %KWxy.0.19:X0 = 0: maintain state (x = rack address, y = module address) Operation: When the AS-i channel changes to STOP: l With fallback to 0 option: outputs are forced to 0, then communication stops on the medium. l With maintain state option: outputs are maintained, then communication stops on the medium. Automatic slave addressing When this function is enabled in the module configuration, it allows the replacement of a faulty slave with a slave of the same type without stopping the AS-i bus, and without the need for special action: l If the replacement slave is programmed with the same address and has the same profile, it will be automatically inserted in the list of slaves detected, then activated. If this is not the case, the ERR and AS-i LEDs will flash simultaneously. l If the new slave has never been used (address 0, new slave) and has the same profile, the slave automatically takes on the address of the replaced slave and is therefore in the list of detected slaves and the list of active slaves. If this is not the case, the ERR and AS-i LEDs will flash simultaneously. These actions are only possible if one and only one slave is faulty in the configuration. Processor error If there is a communication break with the processor, the module switches to SAFETY position. Communication breaks are caused by the following: l Triggering of the processor watchdog if the TSX SAY 100 module is positioned in the rack supporting the processor. l Disconnection of the X Bus cable if the TSX SAY 100 module is positioned in an extension rack. 108 TSX DM 57 40E 09.2000 TSX SAY 100 Module fault In the event of a serious fault on the TSX SAY 100 module (faulty component, etc.) the module stops communicating with the X Bus and with the AS-i Bus. The same type of behavior occurs when a module is removed with the power on. Removing a module with power switched on Should a module be removed with the power switched on, communication with the X Bus stops and the processor indicates a module fault. Communication with the AS-i bus is also interrupted without notice. In this case, the slaves with a watchdog set their outputs in the desired state, and the others remain in position and cannot be set to 0 since the module cannot guarantee communication. Inserting a module with power switched on After switching on the TSX SAY 100 module, it waits to receive configuration from the processor or for one of the push buttons ↑↓ or +/- to be pressed, otherwise it remains at a stop. AS-i supply fault When an AS-i supply module fault occurs, communication stops with: l Slaves with a watchdog positioning their outputs in the desired state, except if the slave takes its power from the AS-i. l Slave commands switch to 0 due to lack of power. This fault is indicated by the AS-i LED. Break in the AS-i medium There are several ways in which a break in the medium can occur: 1. There is a break in the medium as it exits the module: Behavior is the same as that for a power outage, with all slaves disappearing and a supply fault being indicated. 2. There is a break in the medium after the TSX SAY 100 module and the AS-i supply: All slaves disappear and no indication of supply fault. 3. There is a break in the medium after the TSX SAY 100 module, the AS-i supply and some slaves: Slaves located after the break disappear and no indication of supply fault. TSX DM 57 40E 09.2000 109 TSX SAY 100 4.6 Precautions of use At a Glance Aim of this Section This Section deals with the precautions to be taken when installing an AS-i bus. What’s in this Section? This Section contains the following Maps: 110 Topic Page 24 V auxiliary supply 111 Multiple addressing 112 TSX DM 57 40E 09.2000 TSX SAY 100 24 V auxiliary supply Recommendations TSX DM 57 40E 09.2000 When slaves use a 24 V auxiliary supply, the disappearance of this supply is not managed by the TSX SAY 100 module. Information on the disappearance of this supply can be accessed by using a 24 V input. 111 TSX SAY 100 Multiple addressing Recommendations When one or more slaves are connected, make sure that you do not assign an address which is already being used by a slave on the bus. If slave address is doubled then two scenarios may occur: 1. The two slaves with identical addresses have the same profile and manage identical I/Os: the AS-i master bus does not detect any error. 2. The two slaves with identical addresses manage different I/Os: the AS-i master bus can detect transmission errors when accessing the I/O from one of the two slaves. 112 TSX DM 57 40E 09.2000 Communication: module TSX SCY 21601 and PCMCIA cards IV At a Glance Aim of this Part This Part deals with installing hardware for the TSX SCY 21601 communication module and PCMCIA communication cards. What’s in this part? This Part contains the following Chapters: TSX DM 57 40E 09.2000 Chapter Chaptername Page 5 At a Glance 115 6 Installing the TSX SCY 21601 module 119 7 Installing PCMCIA cards 145 113 TSX SCY 21601 114 TSX DM 57 40E 09.2000 At a Glance 5 At a Glance Aim of this Chapter This Chapter deals with the general features on the TSX SCY 21601 module and PCMCIA communication cards. What’s in this Chapter? This Chapter contains the following Maps: TSX DM 57 40E 09.2000 Topic Page General communication architecture 116 Operating standards 117 115 At a Glance General communication architecture General 116 Illustration: TSX DM 57 40E 09.2000 At a Glance Operating standards General TSX DM 57 40E 09.2000 TSX SCY 21601 and PCMCIA module communication cards comply with the following international norms and standards: l US Standards: UL508, IEC 1131-2 l CANADA Standards: CSA C22.2/1 42 l Compliance with rule: FCC-B l EC labeling l PCMCIA mechanical standard type III E l PCMCIA 2.01 The link built into the TSX SCY 21601 module complies with communication standards: l UNI-TELWAY l Modbus l XWAY The TSX FPP 20 PCMCIA FIPWAY card and TSX FFP 10 FIPIO agent comply with communication standards: l FIP protocol (link, network management) l PCMCIA l XWAY TSX SCP 111, 112, 114 PCMCIA cards comply with communication standards: l UNI-TELWAY protocols, Modbus l PCMCIA l XWAY 117 At a Glance 118 TSX DM 57 40E 09.2000 Installing the TSX SCY 21601 module 6 At a Glance Aim of this Chapter This Chapter deals with installing the hardware for the TSX SCY 21601 module. What’s in this Chapter? This Chapter contains the following Sections: TSX DM 57 40E 09.2000 Section Topic Page 6.1 At a Glance 120 6.2 Description 121 6.3 Characteristics of the integrated channel 123 6.4 Compatibility of reception channel 124 6.5 Installation 125 6.6 Operation 127 6.7 Visual diagnostics of the module 128 6.8 Connecting the built-in channel 130 119 TSX SCY 21601 6.1 At a Glance At a Glance General The TSX SCY 21601 communication module is used to house PCMCIA communication cards. It comprises two communication channels: l A built-in channel (channel 0) multi-protocol, insulated RS485 asynchronous series link, supporting UNI-TELWAY, Jbus/Modbus or Character Mode protocols. l A PCMCIA reception channel (channel 1) can support the following protocols: l UNI-TELWAY, Jbus/Modbus and Character Mode on a RS 232-D link, Current loop or RS 485 corresponding to cards TSX SCP 111, 112 and 114. l FIPWAY cellular network corresponding to the TSX FPP 20 card. Note: Important: The TSX SCY 21601 module is only compatible with a twin-wire RS 485 link. Note: The TSX SCY 21601 communication module is only compatible with Premium/Atrium type processors with software version SV ≥3.0 (indicated on the side label of the processor module). 120 TSX DM 57 40E 09.2000 TSX SCY 21601 6.2 Description Description General The TSX SCY 21601 module is a single (half-size) module which can be inserted into one of the slots of a Premium/Atrium PLC station rack. Note: X Bus offset is not authorized for this module. This module is made up of the following elements: 1. Three signaling LEDs on the front of the Illustration: module: l RUN and ERR indicate the state of the module. l CH0 displays the state of communication of the built-in series link channel (channel 0). 2. Built-in channel with a 25-pin SUB-D female connector, base link RS 485 in half duplex mode (channel 0): l UNI-TELWAY l Jbus/Modbus l Character Mode 3. PCMCIA card reception channel type III (channel 1). TSX DM 57 40E 09.2000 Channel 0: integrated channel Channel 1: reception channel 121 TSX SCY 21601 Insertable cards 122 Different types of communication cards, which can be inserted into the TSX SCY 21601module reception channel: Type Description TSX SCP 111 Multi-protocol cards (UNI-TELWAY, Modbus/Jbus, Character Mode), RS 232 D, 9 non-insulated signals. TSX SCP 112 Multi-protocol cards (UNI-TELWAY, Modbus/Jbus, Character Mode), current loop (CL 20 mA). TSX SCP 114 Multi-protocol cards (UNI-TELWAY, Modbus/Jbus, Character Mode), RS 485 D, insulated RS 422 compatible. TSX FPP 20 FIPWAY network cards Illustration TSX DM 57 40E 09.2000 TSX SCY 21601 6.3 Characteristics of the integrated channel Characteristics of the integrated channel General The TSX SCY 21601module integrated channel includes: l An RS 485 physical interface. l A medium double twisted pair. l UNI-TELWAY, Modbus and Character Mode protocols. Characteristics Characteristics of the integrated channel for the 3 protocols: TSX DM 57 40E 09.2000 UNI-TELWAY Modbus Character Mode Type Master-slave Master-slave Half duplex Flow 9600 bits/sec. Parameterized from 1200 to 19200 bits/ sec. 9600 bits/sec. Parameterized from 1200 to 19200 bits/ sec. 9600 bits/sec. Parameterized from 1200 to 19200 bits/ sec. Number of devices 28 28 - Number of slave addresses 98 98 - Length of bus without 1000 m branch 1000 m 1000 m Size of messages 240 bytes 256 bytes 4 Kb Services Master-slave message Slave-slave UNI-TE Requests Reading of Words/ Character string bits Writing of Words/ transmission Characbits Diagnostics ter string reception 123 TSX SCY 21601 6.4 Compatibility of reception channel Compatibility of the reception channel General The cards supported by the reception channel are: l PCMCIA cards: TSX SCP 111, 112, 114 which ensure communication with Premium./Atrium PLCs, Series 1000, Modicon and other UNI-TELWAY, Jbus/Modicon and Character Mode compatible products. PCMCIA cards are also Jbus/ Modbus compatible with Series 1000 PLCs. l The TSX FPP 20 card is compatible with FIPWAY devices: l Model 40 PLCs (TSX 47-455, TSX 67-455etc.) of a version higher than 5.0. l TSX 17 PLCs l Compatible PCs connected with TSX FPC10 and TSX FPC 20 cards. Note: The TSX FPP 10 card is not supported by the reception channel. 124 TSX DM 57 40E 09.2000 TSX SCY 21601 6.5 Installation Installation General The TSX SCY 21601 module is installed in a Premium/Atrium PLC station rack. It is included in an X-WAY network architecture based on Series 7, Micro, Premium and Atrium PLCs. This communication module accords the PLC station the following: l An insulated RS 485 multiprotocol communication channel. l A slot for PCMCIA standard communication card. The TSX SCY 21601 module can be fixed in any available slot in a Premium/Atrium PLC station rack. Maximum number The TSX SCY 21601 module supports a maximum of 2 application-specific communication channels, an RS 485 channel built into the module and a channel outlet for the PCMCIA card to be inserted into the module. Since the maximum number of channels managed by a PLC station depends on the type of processor installed, the number of TSX SCY 21601 modules in a station will therefore depend on: l The type of processor installed. l The number of channels already in use, apart from those being used for communication. The user will therefore have to count the total number of channels in use on the PLC station and determine the number of TSX SCY 21601 modules which can be used. Note: How to count the communication channels is described in the Premium PLC Installation Manual. Reminder of the number of application-specific channels managed by each processor type: TSX DM 57 40E 09.2000 Processors Number of applicationspecific channels TSX P57103/TSX P57153 8 TSX P57203/TSX P57253 - PCX 57203 24 TSX P303/TSX P57353 - PCX 57353 32 TSX P57453 64 125 TSX SCY 21601 Wiring/Unwiring The TSX SCY 21601 module can be wired or unwired when switched on. This device does not have a backup memory function. When the module is disconnected from the rack, its internal memory is erased. The module re-initializes when it is reconnected. It is possible to unwire a TSX SCY 21601 module with a PCMCIA card while it is switched on. Note: In contrast, PCMCIA cards cannot be removed when switched on. 126 TSX DM 57 40E 09.2000 TSX SCY 21601 6.6 Operation Operation General TSX DM 57 40E 09.2000 The TSX SCY 21601 module manages two independent communication channels, of which each has its own functionalities: l Channel 0 deals with UNI-TELWAY, Jbus/Modbus and Character Mode protocols on an isolated physical link, and with standardized RS 485 half duplex with a speed limited to 19200 bits per second. l Channel 1 receives one of the following PCMCIA communication cards: l Field bus: Cards TSX SCP 111 (RS232), TSX SCP 112 (current loop), TSX SCP 114 (RS 422/RS 485) UNI-TELWAY, Jbus/Modbus and Character Mode. l Cellular network: FIPWAYTSX FPP 20 card. The PCMCIA card and protocol is selected during configuration of TSX SCY 21601 communication channels via PL7 Junior and PL7 Pro software. 127 TSX SCY 21601 6.7 Visual diagnostics of the module Visual diagnostics of the module General Three LEDs are placed on the front panel of TSX SCY 21601 modules. These LEDs are used to display information on the operating state of the module and on the state of communication of the built-in series link channel. Illustration: RUN (green) ERR (red) CH0 (yellow) The state of communication of the reception channel is shown by the ERR and COM LEDs for the PCMCIA card series link or FIPWAY (See Visual diagnostics of PCMCIA cards, p. 158) Meaning of LEDs: RUN ERR CH0 Comments (1) (1) Module switched off or module inoperative No communication on the built-in channel Communication on the built-in channel (2) (1) Off On Serious error on the built-in channel Flashing, (1) = Indifferent state, (2) = Display of line activity 128 TSX DM 57 40E 09.2000 TSX SCY 21601 RUN ERR CH0 Comments Error on the built-in channel Configuration Error No Device OK on the channel Device error on the built-in channel Self-tests in progress Off On Flashing, (1) = Indifferent state, (2) = Display of line activity TSX DM 57 40E 09.2000 129 TSX SCY 21601 6.8 Connecting the built-in channel At a Glance Aim of this Section This Section describes the different methods of connecting the built-in channel of the TSX SCY 21601 module What’s in this Section? This Section contains the following Maps: 130 Topic Page At a Glance 131 Connection to UNI-TELWAY bus 132 Reminder on adapting the line distributed over RS 485 134 Example of UNI-TELWAY architecture 136 Connecting to the Jbus/Modbus field bus 137 Reminder on single line polarization in RS 485 138 Example of Modbus architecture 140 Connecting the TSX SCA 50 device 141 Connection in Character Mode 142 Consumption of the TSX SCY 21601 module 143 TSX DM 57 40E 09.2000 TSX SCY 21601 At a Glance General The wiring accessories designed for connection of the TSX SCY 21601 module RS 485 base link allow the following connections: l Connection to UNI-TELWAY network via a TSX SCA 50 device using a TSX SCY CU6030 cable or via a TSX SCA 62 device using a TSX SCY CU 6530 cable. l Connection to Jbus/Modbus network via a TSX SCA 50 device using a TSX SCY CM 6530 cable. l Connection to RS 485 standard devices using a connector adapted to the link, using a TSX SCY CU 6030 or TSX SCY CM 6030 cable. Illustration: TSX SCY 21601 TSX SCY CU6030 cable for UNI-TELWAY TSX SCY CM 6030 cable for Jbus/Modbus Built in RS 485 channel TSX SCY CU 6530 cable for UNI-TELWAY TSX DM 57 40E 09.2000 131 TSX SCY 21601 Connection to UNI-TELWAY bus General The communication channel built into the module is connected by the TSX SCY CU 6030 connection cable to the UNI-TELWAY field bus, via the TSX SCA 50 connection device. Illustration: 25-pin SUB-D connector UNI-TELWAY cable: TSX SCY CU 6030 UNI-TELWAY cable: TSX SCY CU 6530 Description of cables TSX SCY CU 6030 cable: TSX SCA 50 connection unit Red White White Blue 132 TSX DM 57 40E 09.2000 TSX SCY 21601 TSX SCY CU 6530 cable: TSX SCA 62 connection unit 15-pin SUB-D connector TSX DM 57 40E 09.2000 133 TSX SCY 21601 Reminder on adapting the line distributed over RS 485 General This is the adaptation used for UNI-TELWAY type networks. General architecture diagram of a UNI-TELWAY network: Zc Connecting network stations 134 Zc The network is made up of a single shielded twisted pair. The different network stations are connected in the following way: 1 Connect all outputs marked + (Tx+, Rx+) to the network wire marked: L+. 2 Connect all outputs marked + (Tx-, Rx-) to the network wire marked: L- 3 Adapt the impedance of the network to the average of the two adaptation elements (Zc) located on the two end stations of the network. 4 For each station, connect the wire L+ to 5 V and the wire L- to 0 V via the two polarization resistances (Rp = 4.7 KΩ) to achieve polarization distributed over the network. This polarization maintains the idle network in a stable state. TSX DM 57 40E 09.2000 TSX SCY 21601 Essential characteristics TSX DM 57 40E 09.2000 The essential characteristics are: l Up to 32 stations l Maximum range: About 1300 m l Bus topology l Branch ≤ 15 m l Half duplex on 2 wires l End of line adaptation on the end-stations l Adaptation of distributed line Rp = 4.7 KΩ 135 TSX SCY 21601 Example of UNI-TELWAY architecture Example 136 TSX DM 57 40E 09.2000 TSX SCY 21601 Connecting to the Jbus/Modbus field bus General The built-in channel is connected to the bus via the TSX SCA 50 device, using the TSX SCY CM 6030 connection cable. Illustration: Integrated channel equipped with a 25-pin SUB-D connector Jbus/Modbus cable: TSX SCY CM 6030 Description of lead Description of the TSX SCY CM 6030 lead Green/White White/Green Orange/White White/Orange D(A) D(B) White/Blue Blue/White TSX DM 57 40E 09.2000 137 TSX SCY 21601 Reminder on single line polarization in RS 485 General Single line polarization is the polarization used for Modbus type networks. General architecture diagram of a RS 485 network: The senders are symbolized by: The receivers are symbolized by: 138 TSX DM 57 40E 09.2000 TSX SCY 21601 Connecting network stations The network is made up of a single shielded twisted pair. The different network stations are connected in the following way: 1 Essential characteristics TSX DM 57 40E 09.2000 Connect all outputs marked + (Tx+, Rx+) to the network wire marked: L+. 2 Connect all outputs marked + (Tx-, Rx-) to the network wire marked: L- 3 Adapt the impedance of the network to the average of the two adaptation elements (Rc) located on the two end stations of the network. 4 For each station, connect the wire L+ to 5 V and the wire L- to 0.V via the two polarization resistances (Rp = 470 Ω) to achieve distributed polarization of the network. This polarization continuously circulates a current in the network. Adaptation can be anywhere on the network (in practice it is generally done at master level). There must be single polarization for the entire network, whatever its range. The essential characteristics are: l Up to 32 stations l Maximum range: About 1300 m l Bus topology l Branch ≤ 15 m l Half duplex on 2 wires l End of line adaptation on the end-stations l Adaptation of distributed line Rp = 470 Ω 139 TSX SCY 21601 Example of Modbus architecture Example 140 TSX DM 57 40E 09.2000 TSX SCY 21601 Connecting the TSX SCA 50 device Modbus without line adaptation Illustration: TSX SCY CM 6030 cable TSX SCA 50 nc nc Orange/White White/Orange D(A) D(B) nc nc Modbus with line adaptation Illustration: TSX SCY CM 6030 cable Green/White White/Green TSX SCA 50 Orange/White White/Orange White/Blue Blue/White TSX DM 57 40E 09.2000 141 TSX SCY 21601 Connection in Character Mode General The connection cable of the TSX SCY 21601 module to the RS 485 standard is a TSX SCY CM 6030 cable. To connect from the built-in channel of the TSX SCY 21601 in Character mode to a Half duplex RS 485 standard device, the user creates the link by using a TSX SCY CM 6030 connection cable. An connector adapted to the device for connection must be added to the free end of the cable, and the necessary signals must be connected (see cable wiring in Connecting the TSX SCA 50 device, p. 141. Illustration: TSX SCY CM 6030 cable 142 RS 485 device two wires TSX DM 57 40E 09.2000 TSX SCY 21601 Consumption of the TSX SCY 21601 module Values TSX DM 57 40E 09.2000 This table shows the consumption of a TSX SCY 21601 communication module without PCMCIA card nor connection to the built-in channel: Voltage Typical current Maximum current Dissipated power 5 Volts 350 mA 420 mA 2.1 W max. 143 TSX SCY 21601 144 TSX DM 57 40E 09.2000 Installing PCMCIA cards 7 At a Glance Aim of this Chapter This Chapter deals with the hardware installation of PCMCIA communication cards onto Premium/Atrium PLCs. What’s in this Chapter? This Chapter contains the following Sections: TSX DM 57 40E 09.2000 Section Topic Page 7.1 At a Glance 146 7.2 Description 149 7.3 Connecting the PCMCIA card reception channel 151 7.4 Connection of TSX SCP 111 card 161 7.5 Connection of the TSX SCP 112 card 164 7.6 Connection of the TSX SCP 114 card 178 7.7 Connection of the TSX FPP 20 card 187 7.8 Connection of the TSX FPP 10 card 188 7.9 Connection of the TSX MBP 100 card 189 7.10 Summary of connection devices 196 7.11 Precautions when connecting PCMCIA cards 198 7.12 Consumption of PCMCIA cards 199 145 PCMCIA installation 7.1 At a Glance At a Glance General Premium/Atrium PLC stations connect to communication networks, buses and links through PCMCIA communication cards. The card to be connected is a metal device whose dimensions comply with PCMCIA extended type III. PCMCIA cards are installed in the reception slot of the processor and/or TSX SCY 21601 module in PLCs from the Premium family. PCMCIA cards can also be used in devices which have type III reception, such as CCX 17, FT 2100 terminals or PC-compatible third-party devices, for example. Illustration: Micro Premium Premium Atrium Note: It is prohibited to connect PCMCIA cards when the power is switched on. PCMCIA cards are installed, operated and maintained using PL7 Junior/PL7 Pro programming and operation software for all PLCs in the Premium family. 146 TSX DM 57 40E 09.2000 PCMCIA installation TSX SCP 11 cards Series link PCMCIA cards. Each TSX SCP 111, 112, 114 PCMCIA card supports a different physical layer. This family comprises three products: Product reference Physical layer TSX SCP 111 RS 232-D link. Illustration TSX SCP 112 Current loop link (20 mA). TSX SCP 114 RS 485 link (RS 422 compatible) All three cards, TSX SCP 111, 112 and 114, support the following communication protocols: l Modbus/Jbus protocol l UNI-TELWAY protocol l Character Mode asynchronous link TSX FFP 20 card FIPWAY network PCMCIA card: Functions Illustration The TSX FPP 20 PCMCIA card supports the FIP physical layer. It is used to connect a Premium/ Atrium station to a FIPWAY network, as well as to connect to devices of manufacturers who wish to connect their products to the FIPWAY network. The card is fitted with four rotary switches (marked "1" in the illustration) which make it possible to encode the network number and station. TSX DM 57 40E 09.2000 147 PCMCIA installation TSX MBP 100 card Modbus + network PCMCIA card: Functions Illustration The TSX MPB 100 PCMCIA card is used to connect a Premium/Atrium PLC station to the Modbus+ network. TSX FPP 10 card FIPIO bus agent PCMCIA card: Functions Illustration The TSX FPP 10 PCMCIA card is used to connect a Premium/Atrium PLC station to a FIPIO bus. It ensures the link with TSX 47-107 PLCs and April 5000 148 TSX DM 57 40E 09.2000 PCMCIA installation 7.2 Description Description General PCMCIA type III (extended) communication cards are built into a metal device with the following dimensions: l Length: 85.5 mm l Width: 51 mm l Height: 10 mm The front of the card is designed to display the functioning of communications as well as the physical connection to the network. Mechanical configuration The mechanical configuration of the card must be adapted by mounting a removable cover, depending on the type of installation desired: Type of installation Configuration Installation on a Premium type processor or on a TSX SCY 21601 communication module. Removable cover with wings. Screws are provided to fix it to the reception module (marked 3 on illustration) Illustration Installation on an Atrium Removable cover with type processor. wings. Screws are provided to fix it to the Atrium processor (marked 2 on illustration). Installation onto a PC compatible device. Removable cover (marked 1 on illustration). Note: The covers with wings, mounted on PCMCIA cards, prevent any accidental removal when switched on and guarantee that the card remains in good working order. The two covers (1) and (3) are provided with the PCMCIA card. Cover (2) is provided with the Atrium processor. TSX DM 57 40E 09.2000 149 PCMCIA installation Connection to the network is achieved by connecting the linking cable to the front of the card. A guidance system is used to prevent anything being mounted incorrectly. The product reference label informs the user of the type of physical layer supported by the card. 150 TSX DM 57 40E 09.2000 PCMCIA installation 7.3 Connecting the PCMCIA card reception channel At a Glance Aim of this Section This Section describes the installation of PCMCIA cards in the reception channel of the TSX SCY 21601 module. What’s in this Section? This Section contains the following Maps: TSX DM 57 40E 09.2000 Topic Page Precautions when connecting PCMCIA 152 Connecting PCMCIA cards 153 Product references for PCMCIA cards and installation 154 Mounting cards and cables 155 PCMCIA card operation display 157 Visual diagnostics of PCMCIA cards 158 151 PCMCIA installation Precautions when connecting PCMCIA General CAUTION The PCMCIA card must be handled with the power switched off Failure to observe this precaution can result in injury or equipment damage. When removing or inserting the card, the unit is not guaranteed to be operational. There is no procedure for a warm start between the PCMCIA card and the TSX SCY 21601 reception device. In the event that the operating environment does not allow the application to be stopped by switching off the PLC processor, you are recommended to remove the TSX SCY 21601 module with the PCMCIA card. The PCMCIA card must be equipped with a PLC version cover and be screwed in the TSX SCY 21601 reception module before the unit is switched on (see Mechanical configuration, p. 149). 152 TSX DM 57 40E 09.2000 PCMCIA installation Connecting PCMCIA cards General Connecting PCMCIA cards requires specific cables and connection devices, depending on the type of models. Series link cards Product references of cables and branch devices to be used with series link PCMCIA cards according to the different protocols: PCMCIA card UNI-TELWAY Jbus/Modbus Character Mode TSX SCP 111 (RS 232) TSX SCP CD 1030/1100 in point to point mode TSX SCP CD 1030/1100 in point to point mode TSX SCP CD 1030/1100 TSX SCP CC 1030 in multidrop mode via a modem TSX SCP CC 1030 in multidrop mode via a modem TSX SCP 112 (Current Loop TSX SCP CX 2030 TSX SCP CX 2030 TSX SCP CX 2030 TSX SCP 114 (RS 422/RS 485 TSX SCP CU 4030 and TSX SCA 50 TSX SCP CM 4030 and TSX SCA 50 TSX SCP CU 4030 and TSX SCP CM 4030 FIPWAY network card The TSX FPP 20 FIPWAY card is connected via the reception channel using a TSX FPCG 10 or TSX FPCG 30 cable. Modbus+ Card The TSX MBP 100 Modbus+ card is connected via the reception channel using a TSX MBP CE 030 (3 m) or TSX MBP CE 060 (6 m). TSX DM 57 40E 09.2000 153 PCMCIA installation Product references for PCMCIA cards and installation Installation Table showing options for installing PCMCIA cards in processor reception channels and in the TSX SCM 21601module: Product references Processor reception channel TSX SCM 21601 reception channel Applicationspecific channels and network connections TSX SCP 111 Yes Yes TSX SCP 112 Yes Yes TSX SCP 114 Yes Yes TSX FPP 10 Yes No TSX FPP 20 Yes Yes TSX MBP 100 Yes No Table showing the number of application-specific channels or network connections used by PCMCIA cards: Product references Number of application-specific channels Card in the processor Card in the TSX SCM 21601 module Number of Network Connections TSX SCP 111 0 1 - TSX SCP 112 0 1 - TSX SCP 114 0 1 - TSX FPP 10 0 - - TSX FPP 20 - - 1 TSX MBP 100 - - 1 Reminder of the number of application-specific channels and network connections managed by the type of processor: 154 Processors Applicationspecific channels Network connections TSX P57103/TSX P57153 8 2 TSX P57203/TSX P57253 - PCX 57203 24 4 TSX P303/TSX P57353 - PCX 57353 32 8 TSX P57453 64 8 TSX DM 57 40E 09.2000 PCMCIA installation Mounting cards and cables Details about PCMCIA cards Illustration: PCMCIA cards are made up of the following elements: TSX DM 57 40E 09.2000 Number Designation Comments 1 Equipped card Receives electronic components. 2 Body made of zamac - 3 PCMCIA connector Connector with 20 connection points. 4 Upper cover Houses the product reference label which shows the type of PCMCIA card 5 Removable cover Ensures the card is displayed in its slot. The names of the two LEDs are printed on the front of the removable cover. This cover is also used to fix the PCMCIA card on the processor or on the TSX SCM 21601 module. 6 Linking cable with ferule The ferule placed on the end of the PCMCIA card cable side prevents the cable being pinched by the removable cover. This ferule also eliminates the risk of causing a bending radius which can damage the quality of the link. 155 PCMCIA installation Assembly To assemble the transmission support for the card first remove the cover which is screwed on the device then follow the instructions below: Step 156 Instruction 1 Connect the cable 2 Place the appropriate cover on the device, taking care to insert the ferule in the slot provided in order to fix the cable to the card. 3 Screw on the cover 4 Insert the card in the slot provided in the host device. 5 Screw in the card to stop it being moved when switched on, and to ensure it functions effectively. Illustration Receptor Processor or TSX SCM 21601 TSX DM 57 40E 09.2000 PCMCIA installation PCMCIA card operation display General Two diagnostics LEDs are located on the front of the card. They inform the user on how exchanges between the device supporting the PCMCIA card and the related device are functioning. Illustration Number Description TSX DM 57 40E 09.2000 1 Error "ERR" LED (normally off) displays errors. This is red 2 The "COM" communication LED displays the line activity. This LED is: l Yellow on the TSX SCP 111-112-114, TSX FPP 10 and TSX FPP 20 cards. l Green on the TSX MBP 100 card. Diagram 157 PCMCIA installation Visual diagnostics of PCMCIA cards General Depending on their state, LEDs of the PCMCIA card indicate the operating mode for communication, as well as the card diagnostics. Cards TSX SCP 111/112/114 and TSX FPP 10/20 State of LEDs: ERR COM (1) Key: Off Meaning Corrective actions Device switched off No dialog Check supply, Card inoperational Operating normally - Serious error Change the card Functional error Check the configuration and the connection to the communication bus Functional error Check the configuration On Flashing (1) = Indifferent state Note: The "ERR" LED of the card TSX FPP 20, when flashing, indicates that an external error has appeared. These errors are: l Line error l Station already present on the network l Incorrect station-network address coding (rotary switch coding) 158 TSX DM 57 40E 09.2000 PCMCIA installation TSX MBP 100 cards State of LEDs: ERR COM Meaning Corrective actions Device switched off No dialog Check supply, Card inoperational Operating normally - Serious error Change the card Functional error: Card not configured, communication cannot start on the network. Configure the card using: PL7 Junior or PL7 Pro Functional error Check the configuration and the connection to the Modbus+ network. The way the COM LED flashes indicates the type of problem (see below) (1) (2) Off On Flashing (1) = The way the COM LED flashes indicates the operating state of the network (see below) - (2) = Indifferent state Meaning of COM LED flashing: TSX DM 57 40E 09.2000 State of COM LED Meaning 6 flashes/second Node is functioning normally It receives and transmits the network token. All the nodes on a network which are functioning flash in this way. 1 flash/second The node is off-line just after power up or after leaving the 4 flashes/sec. mode. In this state, the node monitors the network and establishes a table of active nodes. After remaining in this state for 5 seconds, the node attempts to switch to a normal operating state, indicated by 6 flashes per second. 159 PCMCIA installation State of COM LED Meaning 2 flashes, followed by a 2 second pause The node detects the token transmitted among the other nodes, but never receives the token. Check if there is an open circuit or a faulty terminator on the network. 3 flashes, followed by a 1.7 The node does not detect any token transmitted among the second pause other nodes. It regularly searches for the token but cannot find another node to pass the token to it. Check if there is an open circuit or a faulty terminator on the network. 4 flashes, followed by a 1.4 The node has detected a valid node message using a network second pause address identical to its own address. The node remains in this state for as long as it continues to detect the duplicated address. If the duplicated address has not been detected within 5 seconds, the node changes mode and flashes once per second. 160 TSX DM 57 40E 09.2000 PCMCIA installation 7.4 Connection of TSX SCP 111 card At a Glance Aim of this Section This Section deals with installing hardware for TSX SCP 111 PCMCIA cards. What’s in this Section? This Section contains the following Maps: TSX DM 57 40E 09.2000 Topic Page Point to point connection in Character Mode (DTE <==> DTE) 162 UNI-TELWAY, Modbus or Character Mode via Modem 163 161 PCMCIA installation Point to point connection in Character Mode (DTE <==> DTE) General The TSX SCP 111 RS 232 D physical support card is inserted either in the processor or in the TSX SCY 21601 module. It is connected to the related device with the TSX SCP CD 1030/1100 cable. The devices to be connected are DTE to DTE (Data Terminal Equipment ). For example: terminal, printer, etc. Illustration: TSX SCP 111 Printer TSX SCP CD 1030 (length 3 m) or TSX SCP CD 1100 (length 10 m) Description of TSX SCP CD 1030 cable Illustration: The PCMCIA 20-pin mini-connector supports the signals: Blue/white rings White/blue rings White/orange rings Orange/white rings Green/white rings White/green rings 162 TSX DM 57 40E 09.2000 PCMCIA installation UNI-TELWAY, Modbus or Character Mode via Modem General The PCMCIA card is connected to a UNI-TELWAY, Modbus or Character Mode bus, via a modem and a telephone link (DTE/DCE type), using a TSX SCP CC 1030 cable. The connected devices are DCE type, for example a modem or a converter. Illustration: TSX SCP 111 Modem TSX SCP CC 1030 (length 3 m) Description of the TSX SCP CC 1030 cable Illustration: The PCMCIA 20-pin mini-connector supports the signals: Connector SUB-D 25M White/blue rings Blue/white rings White/orange rings Orange/white rings White/green rings Green/white rings White/brown rings Brown/white rings White/gray rings Gray/white rings TSX DM 57 40E 09.2000 163 PCMCIA installation 7.5 Connection of the TSX SCP 112 card At a Glance Aim of this Section This Section deals with the hardware installation for TSX SCP 112 PCMCIA cards. What’s in this Section? This Section contains the following Maps: 164 Topic Page Connection of the TSX SCP 112 card 165 Connecting in point to point mode 166 Multidrop connection 167 Dynamic performance 168 TSX SCP 112 connection with April 5000/7000 PLCs 171 TSX DM 57 40E 09.2000 PCMCIA installation Connection of the TSX SCP 112 card General The PCMCIA TSX SCP 112 card is used to connect a Premium/Atrium PLC station to a loop link with a current of 20 mA in point to point or multidrop. Note: In all cases the power supply is: 24 V ± 20%, external to the TSX SCP 112 card, and must provide the current required for the current loop supply . The TSX SCP CX 2030 cable is used for this type of connection (length 3 m). Description of the TSX SCP CX 2030 cable: The PCMCIA 20-pin mini-connector supports the signals: White/Blue Orange/White White/Green Green/White White/Orange Blue/White Note: A screw terminal block needs to be installed to connect the TSX SCP 112 card. TSX DM 57 40E 09.2000 165 PCMCIA installation Connecting in point to point mode The diagram below describes the wiring principles for TSX SCP 112 loop current PCMCIA cards in point to point. Point to point is only carried out according to 20 mA mode when idle. Illustration: Station 1 SCP 112 Junction block 1 Blue/White Blue/White White/Orange Green/White White/Green White/Blue Green/White White/Green White/Blue Station 2 SCP 112 White/Orange General Junction block 2 Note: Important: the cable shielding must be connected at the shortest point in the junction blocks. 166 TSX DM 57 40E 09.2000 PCMCIA installation Multidrop connection General Multidrop is only carried out in 0 mA idle mode. The send cable and receive cable are set in parallel. The master is set by the software. Example of connection of n TSX SCP 112 cards: Station 3 TSX SCP 112 Green/White White/Blue White/Green Orange/White Green/White White/Blue White/Green Orange/White Station 2 TSX SCP 112 Green/White White/Blue White/Green Orange/White Station 1 TSX SCP 112 Rc Junction block 1 Junction block 2 Rc = resistance of optional load Junction block n Note: Important: the cable shielding must be connected at the shortest point in the junction blocks. TSX DM 57 40E 09.2000 167 PCMCIA installation Dynamic performance General The flow of a current loop link is limited by the cross-section and the length or the cable used. The user should refer to the two charts below to evaluate the performance which can be obtained using this application. Point to point These curves are given for a shielded two pair cable (send through one pair, reception through the other) while observing all the precautions of use. speed in Kbps cable 1 mm2 4500 m max. cable 0.64 mm2 2500 m max. cable 0.34 mm2 1300 m max. 168 TSX DM 57 40E 09.2000 PCMCIA installation Multidrop The chart below is given for a shielded cable with a conductor cross-section of 0.34 mm2. The connection is made according to the parallel multidrop diagram below. Using conductors with a larger cross-section improves the quality of the signals transmitted: Number of connected stations Multidrop link performance is optimized when there are more connected stations. The line is busier, which improves the quality of the transmitted signal. When the connection is made according to the diagram above (See General, p. 167), the number of stations can be increased artificially (to a maximum of 16 stations) by loading the line at one of its ends. This can be carried out by incorporating a load resistance. This load resistance can be connected to any junction block providing it is between pins 17 and 19 of cards TSX SCP 112. The value of Lr resistance simulating the load of "N" stations is determined by the formula: U Rc = ---------------N × 20 TSX DM 57 40E 09.2000 R in KΩ U = external supply voltage N = station number to be simulated 169 PCMCIA installation Example: An installation is physically made up of 6 stations connected in multidrop with an external 24 V supply. The performance of the line is that of 10 stations, simulating the load of 4 additional stations by a resistance: 24 Rc = --------------- = 0, 3KΩ 4 × 20 Note: The load resistance must not have an inductive effect or there is a risk that it will not operate. Use a thick layer of resistance. 170 TSX DM 57 40E 09.2000 PCMCIA installation TSX SCP 112 connection with April 5000/7000 PLCs General PCMCIA card TSX SCP 112 20 mA current loop is used to connect April communication modules JBU0220 and JBU0250. The multidrop connection of PCMCIA card TSX SCP 112 to modules JBU0220 and JBU0250 is carried out in series mode. To connect April modules refer to reference manual TEM60000F. Note: Important: You must configure card TSX SCP 112 in point to point mode in the PL7 configuration screen, for both the point to point or the multidrop series. Note: The current loop authorizes a current of 20 mA when idle, in point to point as well as in multidrop mode. If a slave is switched off the sender of this slave become active and the line is available. If the loop supply is offset on one of the slaves, switching this slave off will cause communication to be interrupted. Point to point link: Module JBU0220 or active JBU0250 Illustration White/Blue White/Green Green/White White/Orange Blue/White Passive master or slave: TSX DM 57 40E 09.2000 Master or slave active 171 PCMCIA installation Point to point link: active TSX SCP 112 card Illustration: White/Blue White/Green Green/White White/Orange Blue/White Master or slave active 172 Master or slave passive TSX DM 57 40E 09.2000 PCMCIA installation Mixed terminal links Illustration: White/Blue White/Green Green/White White/Orange Blue/White Master or slave: passive receiving active sending Multidrop type link Master or slave: passive receiving active sending The following examples describe the different wiring possibilities for card TSX SCP 112 with modules JBU0220/0250. Note: Important: The 24 V supply of each TSX SCP 112 present on the loop must be connected, whether passively or actively, otherwise the link will not function. These supplies must not have any shared (potential) point between them. Do not connect the -24 V supply to the earth. TSX DM 57 40E 09.2000 173 PCMCIA installation Example 1: Active master TSX SCP 112 multidrop White/Blue White/Green Green/White White/Orange Blue/White Slave 1 passive Master active Slave 2 passive 174 TSX DM 57 40E 09.2000 PCMCIA installation Example 2: active send/receive JBU0220/0250 multidrop Master active sending/receiving Slave 1 passive White/Blue White/Green Green/White White/Orange Blue/White Slave 2 passive TSX DM 57 40E 09.2000 175 PCMCIA installation Example 3: Multidrop master JBU0220/0250 active send/receive - slaves TSX SCP 112 White/Blue White/Green Green/White White/Orange Blue/White Master active sending/receiving Slave 1 passive White/Blue White/Green Green/White White/Orange Blue/White Slave 2 passive 176 TSX DM 57 40E 09.2000 PCMCIA installation Example 4: Multidrop active master TSX SCP 112 White/Blue White/Blue White/Green White/Green Green/White Green/White White/Orange Blue/White Master active sending/receiving White/Orange Blue/White Slave 1 passive Slave 2 passive TSX DM 57 40E 09.2000 177 PCMCIA installation 7.6 Connection of the TSX SCP 114 card At a Glance Aim of this Section This Section deals with the hardware installation of TSX SCP 114 PCMCIA cards. What’s in this Section? This Section contains the following Maps: 178 Topic Page Connection to the UNI-TELWAY network 179 Connecting to the Modbus/Jbus bus 182 Multi-protocol asynchronous link connection RS 422 185 TSX DM 57 40E 09.2000 PCMCIA installation Connection to the UNI-TELWAY network General Card TSX SCP 114, physical support RS 485, connects to the UNI-TELWAY network using cable TSX SCP CU 4030 via the connection device TSX SCA 50, or by cable TSX SCP CU 4530 (provided with SUB-D 15 pin connector) via device TSX SCA 62. The card is inserted in the processor or in module TSX SCY 21601. The TSX SCA 50 is passive and made up of a printed circuit board fitted with 3 sets of screw terminal blocks. It is used to connect a station by branching on the main section of a UNI-TELWAY bus. It ensures continuing operation of electrical signals, shielding and end of line adaptation function. Type of connection The cable of the PCMCIA card has bare wires at its ends which the user must connect to the terminal located inside the device. Illustration: TSX SCP 114 TSX SCP CU 4030 Note: The branching device configures the wiring system of the card and a branching type of connection system. TSX DM 57 40E 09.2000 179 PCMCIA installation Description of the TSX SCP CU 4030 cable Illustration: The PCMCIA 20-pin mini-connector supports the signals: TSX SCA 50 device Red White White Blue Connection via a TSX SCA 62 device Illustration: TSX SCP 114 TSX SCP CU 4530 180 TSX DM 57 40E 09.2000 PCMCIA installation Description of the TSX SCP CU 4530 cable Illustration: The PCMCIA 20-pin mini-connector supports the signals: TSX SCA 62 device Red White White Blue 15-pin SUB-D TSX DM 57 40E 09.2000 181 PCMCIA installation Connecting to the Modbus/Jbus bus General The TSX SCP 114 PCMCIA card is connected to the Modbus bus using the linking cable TSX SCP CM 4030. This cable is connected to the branching device TSX SCA 50. Type of connection The cable of the PCMCIA card has bare wires at its ends which the user must connect to the terminal located inside the device. Illustration: TSX SCP 114 TSX SCP CM 4030 Note: The length of the cable used (3 m), makes it possible to link a device to a TSX SCA 50 connection device located within a 3 meter radius of the card. This length ensures connection inside a standard cabinet 182 TSX DM 57 40E 09.2000 PCMCIA installation Description of the TSX SCP CM 4030 cable Illustration: The PCMCIA 20-pin mini-connector supports the signals: Green/White White/Green Orange/White White/Orange Brown/White Note: Important: on a Modbus/Jbus bus you must: l Polarize the line, in general in only one spot (usually on the master device) with 470 Ω resistance. Connect Rpull-down to EMI- (D(A)) and Rpull-up to EMI+ (D(B)). l Adapt the line on the two end devices with a resistance of 150 Ω between EMI+ and EMI- (EMI+ is already connected internally by the card). Important: to connect TSX SCP 114 card to a PLC Series 1000 (S1000), EMI+ must be connected to L-. TSX DM 57 40E 09.2000 183 PCMCIA installation Connecting Modbus to TSX SCA 50 device Connection with no line terminator: TSX SCA 50 Green/White White/Green Connection of a SCA 50 with line terminator: TSX SCA 50 Green/White White/Green Orange/White White/Orange Brown/White 184 TSX DM 57 40E 09.2000 PCMCIA installation Multi-protocol asynchronous link connection RS 422 General Connecting the TSX SCP 114 card in Character Mode does not require any specific accessories. The product reference for the RS 485/RS 422 PCMCIA card linking cable is TSX SCP CX 4030. It is 3 meters in length. Type of connection The TSX SCP 114 PCMCIA card is connected in point to point to an RS 422A standard device VAX station type. Illustration: TSX SCP 114 Industrial computer TSX SCP CX 4030 TSX DM 57 40E 09.2000 185 PCMCIA installation Description of the TSX SCP CX 4030 cable Illustration: The PCMCIA 20-pin mini-connector supports the signals: Green/White White/Green White/Orange Orange/White Brown/White See also Connection in Character Mode, p. 142 (TSX SCY 21601 module integrated link) 186 TSX DM 57 40E 09.2000 PCMCIA installation 7.7 Connection of the TSX FPP 20 card Connecting the TSX FPP 20 card General The TSX FPP 20 PCMCIA card is connected to the FIPWAY network using a connector such as TSX FP ACC4 or TSX FP ACC 12. To connect the PCMCIA card to the ACC4/ACC12 connector the user has the choice of: l Either a 1 m cable, product reference TSX FP CG 010. l Or a 3 m cable, product reference TSX FP CG 030. The elements required for connecting a Premium/Atrium PLC to the FIPWAY network are: TSX FP ACC 4 TSX FPP 20 Receptor Processor or TSX SCY 21601 Note: Important: TSX FP CG 010/030 cables connect and disconnect from the PCMCIA card only when power is switched off. TSX DM 57 40E 09.2000 187 PCMCIA installation 7.8 Connection of the TSX FPP 10 card Connecting the TSX FPP 10 card General The TSX FPP 10 PCMCIA card is connected to the FIPWAY bus using a connector such as TSX FP ACC 4 or TSX FP ACC 12. To connect the PCMCIA card to the ACC4/ACC12 connector the user has the choice of: l Either a 1 m cable, product reference TSX FP CG 010. l Or a 3 m cable, product reference TSX FP CG 030. Elements required for connecting a Premium/Atrium PLC to the remote inputs/outputs FIPIO bus: Receptor Processor TSX FPP 10 Note: Important: cables (TSX FP CG 010/030) are connected and disconnected from the PCMCIA card only when power is switched off. 188 TSX DM 57 40E 09.2000 PCMCIA installation 7.9 Connection of the TSX MBP 100 card At a Glance Aim of this Section This Section deals with the hardware installation of TSX MPB 100 PCMCIA Modbus + cards. What’s in this Section? This Section contains the following Maps: TSX DM 57 40E 09.2000 Topic Page Connecting the TSX MBP100 card 190 General principle for connecting the PCMCIA card 191 Grounding the TSX MBP CE 030/060 cable 192 Connecting the TSX MBP CE 030/060 cable to Modicon connection device 990 NAD 230 00 193 189 PCMCIA installation Connecting the TSX MBP100 card General 190 The TSX MBP 100 PCMCIA card is connected to the Modbus+ network using the TSX MBP CE 030 branch cable, 3 m long, or the TSX MBP CE 060, 3 m long. This cable is connected to Modicon branch device (local site tap) 990NA23000. For information on how to install a Modbus Plus network, see the Modicon Manual " Modbus Plus Network-Installation and Planning Manual" Product Reference 890 USE 100 01". TSX DM 57 40E 09.2000 PCMCIA installation General principle for connecting the PCMCIA card Principle Illustration: Branching device Modicon 990 NAD 230 00 (Local Site Tap) PCMCIA card TSX MBP 100 TSX MPB CE 030/060 cable Description of the TSX MBP CE 030/060 cable: White Blue GND GND GND White Orange Screening braid External shielding Loop clamp Note: Important: The cable’s main shielding is grounded using a metal clamp in contact with the screening braid, which itself is fixed to the frame supporting the rack. This cable must be grounded, even if there is no PCMCIA card present. TSX DM 57 40E 09.2000 191 PCMCIA installation Grounding the TSX MBP CE 030/060 cable Procedure The cable connecting the PCMCIA card to the Modicon branching device must be grounded as shown below: 1 Clip the loop clamp onto the cable. This loop clamp is delivered with the Modicon branching device (Local Site Tap), product reference 990 NAD 230 00. TSX MBP Cable TSX MPB CE 030 Loop 2 192 Fix the clamp + cable unit to the frame. The frame itself is connected to the ground. TSX DM 57 40E 09.2000 PCMCIA installation Connecting the TSX MBP CE 030/060 cable to Modicon connection device 990 NAD 230 00 General TSX MBP CE 030/060 cables are made up of two distinct sets of shielded twisted pair wires and one external shielded ground wire, which makes a total of seven wires. Connection procedure To connect the cable to the Modicon device follow the procedure below: Step Action 1 Identify the wires: l A first set of wires marked with the colors White and Orange, with one stripped shielded wire. l A second set of wires marked with the colors White and Blue, with one stripped shielded wire. l The external shielded wire Note: It is important to correctly identify the two sets of twisted pairs since the two white wires are not interchangeable 2 Set up the cable according to the dimensions given in the following illustration. Illustration: Blue/White White/Orange 3 TSX DM 57 40E 09.2000 Insert the cable in the Modicon device and keep it in place using a clip. 193 PCMCIA installation Step 4 Action Connect the wires to the device, following the diagram below. Diagram: Branching device Modicon 990 NAD 230 00 Terminal Wire color O Orange W White GND 2 set shielding W White BLU Blue Ground wire, external shielding Cable clip TSX MBP CE 030/060 cable 5 194 Remove the plastic hood from the terminal to connect each wire: TSX DM 57 40E 09.2000 PCMCIA installation Step TSX DM 57 40E 09.2000 Action 6 Place each wire in the corresponding terminal slot: 7 Replace the hoods, and using a screwdriver press them to engage the wires in their slots: 8 Finally, fix an open terminal to the external shielding wire either by soldering or crimping, and connect it to the ground screw of the device as shown in stage 4 of the drawing. 195 PCMCIA installation 7.10 Summary of connection devices Summary of connection devices TSX SCP 111 card TSX SCP 112 card TSX SCP 114 card 196 Type of cable Product reference Designation Modem cable TSX SCP CC 1030 Connection cable via Modem DTE/ DCE 9 signals RS 232D, L=3 m. Standard cable TSX SCP CD 1030 TSX SCP CD 1100 Connection cable DTE/DTE RS 232D, L=3 m or 10 m. Type of cable Product reference Designation Current loop cable TSX SCP CX 2030 Current loop cable 20 mA, L=3 m. Type of cable Product reference Designation Universal cable TSX SCP CX 4030 Universal cable type RS 485 and RS 422A, L=3 m. UNI-TELWAY cable TSX SCP CU 4030 Cable type RS 485, L=3 m. Modbus cable TSX SCP CM 4030 Cable type RS 485, L=3 m. Connection device TSX SCA 50 Connection device screwed to bus for RS 485 series link. Connection device TSX SCA 62 Connection device via connector to bus for RS 485 series link. Converter device TSX SCA 72 RS 232D/RS 485 converter device. TSX DM 57 40E 09.2000 PCMCIA installation TSX FPP 10 and TSX FPP 20 cards TSX MPB 100 card TSX DM 57 40E 09.2000 Type of cable Product reference Designation FIPWAY/FIPIO cable TSX FP CG 010 Connection cable, L=1 m. FIPWAY/FIPIO cable TSX FP CG 030 Connection cable, L=3 m. Connection device TSX FP ACC4 FIPWAY/FIPIO connection device. Connection device TSX FP ACC12 FIPWAY/FIPIO connection device. Type of cable Product reference Designation Modbus+ cable TSX MBP CE 030 Connection cable, L=3 m. Modbus+ cable TSX MBP CE 060 Connection cable, L=6 m. 197 PCMCIA installation 7.11 Precautions when connecting PCMCIA cards Precautions for connecting PCMCIA cards Important Cards must be connected or disconnected in the host device (processor or TSX SCY 21601) when the device is switched off. The ferule, placed in direct contact with the PCMCIA card device, is used to handle electrical interference carried by the link cable braids. 198 TSX DM 57 40E 09.2000 PCMCIA installation 7.12 Consumption of PCMCIA cards Consumption of PCMCIA cards TSX SCP 111 TSC SCP 112 TSC SCP 114 TSC FPP 10 and TSX FPP 20 TSC MBP 100 TSX DM 57 40E 09.2000 Table of consumption: Voltage Typical current Maximum current Dissipated power 5 volts 140 mA 300 mA 1.5 W max. Table of consumption: Voltage Typical current Maximum current Dissipated power 5 volts 120 mA 300 mA 1.5 W max. Table of consumption: Voltage Typical current Maximum current Dissipated power 5 volts 150 mA 300 mA 1.5 W max. Table of consumption: Voltage Typical current Maximum current Dissipated power 5 volts 280 mA 330 mA 1.65 W max. Table of consumption: Voltage Typical current Maximum current Dissipated power 5 volts 220 mA 310 mA 1.55 W max. 199 PCMCIA installation 200 TSX DM 57 40E 09.2000 Communication: modules TSX ETY 110/410/510 V At a Glance Aim of this Part This part deals with installing ETHERNET network TSX ETY 110 and TSX ETY 410/510 module hardware into a Premium/Atrium PLC. What’s in this part? This Part contains the following Chapters: TSX DM 57 40E 09.2000 Chapter Chaptername Page 8 Communication: TSX ETY 110 module 203 9 Communication: modules TSX ETY 410/510 219 201 TSX ETY 110/410/510 202 TSX DM 57 40E 09.2000 Communication: TSX ETY 110 module 8 At a Glance Aim of this Chapter This Chapter deals with installing the ETHERNET network module TSX ETY 110, in a Premium/Atrium PLC. What’s in this Chapter? This Chapter contains the following Sections: TSX DM 57 40E 09.2000 Section Topic Page 8.1 At a Glance 204 8.2 Description 205 8.3 Characteristics of the Ethernet channel 206 8.4 Installing the TSX ETY 110 module 207 8.5 Connection via the AUI interface 212 8.6 10baseT Interface 215 8.7 Display panel, diagnostics 217 8.8 Electrical features 218 203 TSX ETY 110 8.1 At a Glance At a Glance General Communication module TSX ETY 110 is used to communicate in an Ethernet architecture. It is made up of a communication channel which offers two types of connections: l Connection to an ETHWAY network supporting common words and X-WAY UNITE message-handling services on an ETHWAY profile. l Connection to a TCP-IP network supporting the X-WAY UNI-TE message-handling service. This module also ensures transparent routing of X-WAY UNI-TE messages from a TCP-IP network to an X-WAY network, and vice versa. Please refer to the Ethernet reference manual for wiring an ETHWAY architecture. 204 TSX DM 57 40E 09.2000 TSX ETY 110 8.2 Description Description General Module TSX ETY 110 is a single (half size) module which is inserted in a rack slot of a Premium PLC station. Description: 1. Display panel indicating state of module. 2. Standard connector for 10baseT (RJ45) interface. 3. Standard connector for 10base5 (AUI) interface. 4. Thumbwheel to define station number and network number. Illustration: 1 2 3 4 TSX DM 57 40E 09.2000 205 TSX ETY 110 8.3 Characteristics of the Ethernet channel Characteristics of Ethernet channel General The module is made up of two standard interfaces for connecting to a network: l One 10baseT interface on front panel of the module, comprising an RJ45 connector, which is used for a point to point link via a linking cable made up of two twisted pairs of impedance 100 Ω ± 15 Ω. l A 10base5 or AUI interface on front panel of module comprising a SUB-D 15-pin connector, used to link to network by branching. This interface is also used to supply active connection devices (Taps). It complies with the IEC 802 3 standard and is used to connect any device which complies with this standard. The type of connection is recognized automatically as soon as connection is made to the network. Services and operations supported by the module: TCP-IP services UNI-TE Ethway services UNI-TE Common words Application to application Common services l l l l l l l l l l l Client/server mode. Synchronous requests of 256 bytes. Asynchronous requests of 1 Kbyte. Client/server mode. Synchronous requests of 256 bytes. Asynchronous requests of 1 Kbyte. Shared database of 256 words Message exchange in point to point 256 bytes max. X-WAY inter-network routing X-WAY/UNI-TE routing Module diagnostics Note: The Ethernet driver supports the Ethernet II and (LCC+SNAP) 802.3 formats on TCP-IP and LCC 802.3 on Ethway. 206 TSX DM 57 40E 09.2000 TSX ETY 110 8.4 Installing the TSX ETY 110 module At a Glance Aim of this Section This Section deals with installing module TSX ETY 110 in a PLC. What’s in this Section? This Section contains the following Maps: TSX DM 57 40E 09.2000 Topic Page At a Glance 208 Selecting the type of processor 209 Wiring/Unwiring with power switched on 210 Station address coding 211 207 TSX ETY 110 At a Glance General 208 The communication module TSX ETY 110 is mounted in the rack slot of a Premium/ Atrium PLC station. It can be installed in any available slot (except in the offset X Bus racks), on condition that the supply constraints of the rack are observed (see Electrical characteristics, p. 218). TSX DM 57 40E 09.2000 TSX ETY 110 Selecting the type of processor Selection guide Selecting the processor to control the PLC station will depend on the number of network connections required. Processors Number of network connections Number of ETY 110 modules per station (*) TSX 57 P 1../2.. PCX 57 253 1 1 TSX P 57 3.. PCX 57 353 3 3 TSX P 57 45. 4 4 (*) on condition of a consumption report on the 5V, compatible with the supply selected. TSX DM 57 40E 09.2000 209 TSX ETY 110 Wiring/Unwiring with power switched on The module Module TSX ETY 110 can be wired or unwired with power switched on without disrupting the operation of the station. The module does not have a RAM internal backup memory function: this will be erased when power is switched off. The module initializes itself when power is switched on. A communication break can be expected during this intervention. The link The SUB-D 15-pin connectors of the AUI interface and the RJ45 connector of the 10baseT interface can be connected or disconnected when power is on. A communication break can therefore be expected in the application in progress. 210 TSX DM 57 40E 09.2000 TSX ETY 110 Station address coding General Four thumbwheels, which can be accessed from the front panel, are used to encode the network number and the station number. Illustration: MSB Number of network LSB MSB Number of station LSB LSB = least significant bit MSB = most significant bit Values of coding possible in hexadecimal: Network number Station number 0 to 7F 0 to 3F Example of coding: Network 3: 16#03 Station 27: 16#1B The thumbwheels are to be adjusted as follows: 0 PF 3 Pf 1 PF B Pf Note: Caution: in an Ethernet network, there must only be one MAC address for each station. Before modifying these addresses you must check that they comply with the addressing plan of the carrier. TSX DM 57 40E 09.2000 211 TSX ETY 110 8.5 Connection via the AUI interface Connection by AUI interface General This interface is used to connect all types of devices which comply with the physical layer defined in the OSI 802.3 standard (10base5, 10base2, FOIRL, etc.) through a transceiver. Module TSX ETY 110 can provide a remote power supply for the transceiver through the Sub-D connector with the following characteristics: l Imax = 0.5 mA l 12 V-6%<Usupply<15 V+15% The module is connected to the main cable via a transceiver and by the following branch cables: l TSX ETY CB 005 - Length 5 m l TSX ETY CB 010 - Length 10 m l TSX ETY CB 020 - Length 20 m The maximum length of a branch may be 50 m. This length can be achieved by connecting several branch cables end to end. Note: It is essential to use transceivers (TSX ETH ACC2) to connect two modules in point to point. 212 TSX DM 57 40E 09.2000 TSX ETY 110 Connector pinouts Topology Sub-D 15 pins according to the OSI 802.3 standard: Pin number Designation according to ISO 802.3 Use 1 CI-S (Control In Shield) GND 2 CI-A (Control In A) COLL+ 3 DO-A (Data Out A) TD+ 4 DI-S (Data In Shield) GND 5 DI-A (Data in A) RD+ 6 VC (Voltage Common) GND 7 not used 8 not used 9 CI-B (Control In B) COLL- 10 DO-B (Data Out B) TD- 11 DO-S (Data Out Shield) GND 12 DI-B (Date In B) RD- 13 VP (Voltage Plus) 12 V 14 VS (Voltage Shield) GND 15 not used Sub-D connector body PG (Protective Ground) Protective ground Illustration: Sender/Receiver TSX ACC2 TSX ETY CBXXX Station i TSX DM 57 40E 09.2000 Station j 213 TSX ETY 110 Locking The Sub-D connector is equipped with a sliding lock system The connector is locked by sliding the tab to the bottom. To ensure the module works properly in a disturbed environment it is essential to carry out the locking procedure. Illustration: Locking tab 214 TSX DM 57 40E 09.2000 TSX ETY 110 8.6 10baseT Interface 10baseT interface General This interface has a standard type RJ45 connector. These connection cables are widely used in business. In an industrial environment, you must use a cable with the following characteristics: l Shielded twisted double pair l Impedance 100 Ω±15 Ω (from 1 to 16 MHz) l Maximum attenuation 11.5 dB/100 meters l Maximum length 100 meters The 10baseT connection is a point to point connection to form a star-shaped network. The stations are connected to concentrators or switches. Pinouts Illustration: Reminder of pinouts: TSX DM 57 40E 09.2000 Pin Signal 1 TD+ 2 TD- 3 RD+ 4 not connected 5 not connected 6 RD- 7 not connected 8 not connected 215 TSX ETY 110 Topology This link is used to create a star-shaped network with connections in point to point. The stations are connected to a concentrator (Hub). The concentrators can also be connected in cascade to increase network size. Illustration: Concentrator 1 Stations Station 1 Concentrator 2 Station 2 Stations 216 TSX DM 57 40E 09.2000 TSX ETY 110 8.7 Display panel, diagnostics Display panel, diagnostics General The display panel complies with the Premium standard Diagnostics RUN ERR RUN ERR COL ADR RX TX Meaning of the diagnostics LEDs: COL ADR TX RX Meaning O P ns ns ns ns Module not operational. O F O O O O Module not configured or configuration error. F F O O O O Module running self-test. P O O O F O Ethernet communication sending. P O O O O F Ethernet communication receiving. P O O O F F Ethernet communication in sending/receiving. P O F O F O Module has detected collision. P O O P O O Duplicate MAC address. O O O P O O Network address beyond limits. P = Permanently on, F = flashing, O = Off, ns = not significant TSX DM 57 40E 09.2000 217 TSX ETY 110 8.8 Electrical features Electrical characteristics General Module TSX ETY 110 can be inserted in any rack slot of a Premium/Atrium station (except in an X Bus offset rack). The module consumption from the supply depends on the selection made from the transceiver remote power supply option. Table of consumption: Voltage Current consumed Dissipated power 5 volts Typical Maximum Typical Maximum with remote power supply (RJ45) 0.8 A 1.2 A 4W 6W with remote power supply (AUI) 1.2 A 2.5 A 6W 12.5 W Note: Caution: Modules TSX ETY 110 on 5 volts have high consumption when the AUI connection is used. Special attention should therefore be given what sort of devices are in the rack before deciding which kind of supply to choose. Number of TSX ETY 110 modules which can be connected to a rack: l 2 modules with AUI connection. l 4 modules with RJ45 connection. 218 TSX DM 57 40E 09.2000 Communication: modules TSX ETY 410/510 9 At a Glance Aim of this Chapter This Chapter deals with installing ETHERNET network modules TSX ETY 410 and TSX ETY 510, in a Premium/Atrium PLC. What’s in this Chapter? This Chapter contains the following Sections: TSX DM 57 40E 09.2000 Section Topic Page 9.1 At a Glance 220 9.2 Description 221 9.3 Characteristics of the Ethernet channel 222 9.4 Installation of modules TSX ETY 410/510 223 9.5 10/100baseT interface 227 9.6 Display, diagnostics 228 9.7 Electrical characteristics 230 9.8 Standards 231 9.9 Operating conditions 232 219 TSX ETY 410 TSX ETY 510 9.1 At a Glance At a Glance General Communication modules TSX ETY 410/510 are used to communicate in an Ethernet architecture. They are made up of a communication channel whose main characteristics are as follows: l Connection to a TCP/IP network. l Communication in Half and Full Duplex mode by automatic recognition. l Transmission speed from 10 or 100 Mbits/s by automatic recognition. l Connection to network by copper cable via an RJ45 connector. These modules are used to carry out the following functions: X-WAY UNI-TE messaging service and Modbus on TCP/IP. I/O scanner service. SNMP service. Web server. l l l l 220 TSX DM 57 40E 09.2000 TSX ETY 410 TSX ETY 510 9.2 Description Description General Modules TSX ETY 410 are single format modules which are inserted in a slot on the main or extension rack of a Premium PLC station. Description: Illustration: 1. Display panel indicating module state: l One green RUN LED. l Two red LEDs: ERR and COL. l Three yellow LEDs: STS, TX and RX. 2. Standard connector for 10baseT (RJ45) interface. 1 2 TSX DM 57 40E 09.2000 221 TSX ETY 410 TSX ETY 510 9.3 Characteristics of the Ethernet channel Characteristics of the Ethernet channel General The modules have a standard interface for connecting to a 10/100baseT network and the front panel, a RJ45 connector for a pin-to-pin link via a link cable comprising two independent twisted pairs. Services and functions supported by the modules: Support Utility Protocol TCP-IP services Messaging UNI-TE Modbus I/O scanner Modbus Network man- SNMP agement Web HTTP Functions l l l l l l l l Management BOOTP of IP addresses 222 l Client/server mode. Synchronous requests of 256 bytes. Asynchronous requests of 1 Kbyte. Data exchange. Access to inputs/outputs SNMP, MIB II agent. Preset, non-modifiable website on TSX ETY 410. Website which can be modified and extended within the limit of 7.5Mb on TSX ETY 510 Client and address server TSX DM 57 40E 09.2000 TSX ETY 410 TSX ETY 510 9.4 Installation of modules TSX ETY 410/510 At a Glance Aim of this Section This Section deals with installing modules TSX ETY 410 and TSX ETY 510 in a PLC. What’s in this Section? This Section contains the following Maps: TSX DM 57 40E 09.2000 Topic Page At a Glance 224 Selecting the type of processor 225 Wiring/Unwiring with power switched on 226 223 TSX ETY 410 TSX ETY 510 At a Glance General 224 Communication modules TSX ETY 410/510 are mounted in the rack slot of a Premium/Atrium PLC station. They can be installed in any available slot (except in an offset X Bus rack), on condition that the supply constraints of the rack are observed (see Electrical characteristics, p. 230). TSX DM 57 40E 09.2000 TSX ETY 410 TSX ETY 510 Selecting the type of processor Selection guide Selecting the processor to control the PLC station will depend on the number of network connections required. Processors Number of network connections Number of ETY 410/510 per station (*) TSX 57 P 1../2.. PCX 57 253 1 1 TSX P 57 3.. PCX 57 353 3 3 TSX P 57 45. 4 4 (*) on condition of a consumption report on the 5V, compatible with the supply selected. TSX DM 57 40E 09.2000 225 TSX ETY 410 TSX ETY 510 Wiring/Unwiring with power switched on The module Modules TSX ETY 410/510 can be wired or unwired when switched on without disrupting the operation of the station. The modules do not have an internal RAM backup memory function: this will be erased when power is switched off. The modules reset when switched on. A communication break can be expected during these interventions. The link The 10/100baseT interface RJ45 connector can be connected or disconnected when power is on. A communication break can therefore be expected in the application in progress. 226 TSX DM 57 40E 09.2000 TSX ETY 410 TSX ETY 510 9.5 10/100baseT interface 10/100base T interface General This interface has a standard type RJ45 connector. Refer to the ETHERNET reference manual for the connection accessories which comply with environmental circumstances the PLC requires in an industrial setting. Pinouts Illustration: Reminder of pinouts: Pin Signal 1 TD+ 2 TD- 3 RD+ 4 not connected 5 not connected 6 RD- 7 not connected 8 not connected Note: If there is a connection via a shielded cable, the connector casing on the module is linked up to the ground connection. TSX DM 57 40E 09.2000 227 TSX ETY 410 TSX ETY 510 9.6 Display, diagnostics Display panel, diagnostics General The display panel conforms to the Premium standard RUN ERR STS ADR RX TX The COL, RX and TX LEDs are managed by the line’s electronics; they indicate: l COL: a collision. l RX: a receive l TX: a transmission. Diagnostics Meaning of the diagnostics LEDs: RUN ERR STS COL TX RX Meaning O O O ns ns ns No supply to module. O O P ns ns ns Module running self-test. P O O ns ns ns Module ready. O P O ns ns ns Module not operational. O P P ns ns ns Software operation error. Temporary state causing module reinitialization. O F P, F ns ns ns Module not configured or configuration in progress. P O P ns ns ns Module configured, operational. P = Permanently on, F = flashing, O = Off, ns = not significant 228 TSX DM 57 40E 09.2000 TSX ETY 410 TSX ETY 510 RUN ERR STS COL TX RX Meaning ns ns F ns ns ns Module configured. Diagnostics according to how the LEDs are flashing: l 2 flashes: module has no MAC address. l 3 flashes: ETHERNET cable not connected on the module or Hub side l 4 flashes: the module IP address is duplicated by another IP address on the network. Conflicting remote device flashing in the same way. l 5 flashes: module configured as a BOOTP client and is waiting for a BOOTP server response. P O P O F O ETHERNET communication sending. P O P O O F ETHERNET communication receiving. P O P O F F ETHERNET communication sending/receiving. P O P F F O Module has detected collision. P = Permanently on, F = flashing, O = Off, ns = not significant TSX DM 57 40E 09.2000 229 TSX ETY 410 TSX ETY 510 9.7 Electrical characteristics Electrical characteristics General Modules TSX ETY 410/510 can be inserted in any rack slot of a Premium/Atrium station (except in the X Bus offset rack). Table of consumption: 230 Voltage Current consumed Dissipated power 5 volts Typical Maximum Typical Maximum TSX ETY 410/510 360 mA 400 mA 1.8 W 2.1 W TSX DM 57 40E 09.2000 TSX ETY 410 TSX ETY 510 9.8 Standards Norms and standards Compliance with standards TSX DM 57 40E 09.2000 The TSX ETY 410 and TSX ETY 510 modules comply with the following standards: l UL 508 l CSA l IEC 1121-2 l Marine classification 231 TSX ETY 410 TSX ETY 510 9.9 Operating conditions Operating conditions Applicable conditions 232 l Configuration software: l TSX ETY 410: PL7 version V3.4C and TSX ETY 410 update l TSX ETY 510: PL7 version V4.0 l Conditions of use: l Temperature between 0 and +60° C l Relative humidity between 10% and 95% (without condensation) at 60° C l Altitude between 0 and 4500 meters l Immunity to vibrations complies with the IEC 68-2-6 standard, Fc test l Immunity to shocks complies with the IEC 68-2-27 standard, Ea test l Immunity to free fall, hardware dealt with as per the IEC 68-2-32 standard, method 1 l Protection index IP 20 l Storage conditions: l Temperature between -40° C to +85° C l Relative humidity between 0% and 95% (without condensation) at 60° C TSX DM 57 40E 09.2000 Communication: PCMCIA Modem card VI At a Glance Aim of this Part This part deals with the TSX MDM 10 PCMCIA modem card. What’s in this part? This Part contains the following Chapters: Chapter 10 TSX DM 57 40E 09.2000 Chaptername Installing the TSX MDM 10 module Page 235 233 PCMCIA Modem 234 TSX DM 57 40E 09.2000 Installing the TSX MDM 10 module 10 At a Glance Aim of this Chapter This Chapter describes the hardware installation of the PCMCIA Modem card TSX MDM 10. What’s in this Chapter? This Chapter contains the following Sections: TSX DM 57 40E 09.2000 Section Topic Page 10.1 At a Glance 236 10.2 Description 237 10.3 Installation 238 10.4 Connecting adapters 242 10.5 Electrical characteristics 243 10.6 Technical specifications 244 235 TSX MDM 10 10.1 At a Glance At a Glance General The TSX MDM 10 card is used to connect to the switched telephone network (STN) for accessing remote stations following UNI-TELWAY or character mode protocols. This type of communication is available using the Modem PCMCIA card. It is installed only in the PCMCIA reception slot on a Premium processor version V≥3.3. 236 TSX DM 57 40E 09.2000 TSX MDM 10 10.2 Description Description General The TSX MDM 10 is made up of the following elements: 1. A PCMCIA Modem card 2. A cable for connecting to the dialed-up telephone network 3. An RJ 11 port for connecting to a telephone adapter (4) or directly to a telephone port. 4. A telephone adapter (in line with country of purchase) enabling a link to the telephone network. TSX DM 57 40E 09.2000 237 TSX MDM 10 10.3 Installation At a Glance Aim of this Section This Section deals with installing a PCMCIA Modem card in a Premium PLCTSX MDM 10. What’s in this Section? This Section contains the following Maps: 238 Topic Page Selecting the type of processor and slot 239 Wiring/Unwiring with power switched on 240 Connecting to the telephone network 240 TSX DM 57 40E 09.2000 TSX MDM 10 Selecting the type of processor and slot General The TSX MDM 10 card is to be installed onlyin the PCMCIA reception slot of the processor. Illustration: Reception slot Premium processor Reception slot TSX SCY 2106 Reception slot Atrium processor Note: Reminder: the TSX MDM 10 card is compatible with all Premium processors version V≥3.3. Note: Reminder: Atrium processors and communication modules TSX SCY 21601 do not accept modem card TSX MDM 10 TSX DM 57 40E 09.2000 239 TSX MDM 10 Wiring/Unwiring with power switched on Precautions Inserting or removing the TSX MDM 10 communication card is forbidden when the reception module (processor) is switched on. Connecting to the telephone network Procedure To connect the modem to the telephone network proceed as follows: Step 240 Action 1 Connect the RJ 11 port to the telephone adapter if necessary 2 Plug in the RJ 11 port or adapter of your telephone line. If a device is already connected to this port, unplug it then plug in the telephone adapter instead. Plug in the device to the port panel at the back of the adapter. Illustration TSX DM 57 40E 09.2000 TSX MDM 10 Step TSX DM 57 40E 09.2000 Action 3 Insert the PCMCIA card in the processor slot provided for this purpose. Caution: The processor must be switched off while inserting or removing the PCMCIA card 4 Screw the card into the processor to stop it shifting when power is on. Illustration 241 TSX MDM 10 10.4 Connecting adapters Different adapters At a Glance 242 The telephone adapters, in line with the country of purchase, are used to ensure connection between an RJ 11 port of PCMCIA card TSX MDM 10 and the wall socket of the telephone network. To use the TSX MDM 10 card in a different country all you need to do is change the telephone adapter. List of adapter product references according to the country: Country Product reference Germany TSX MDM EDT G Belgium TSX MDM EDT B Spain TSX MDM EDT S France TSX MDM EDT F Italy TSX MDM EDT T TSX DM 57 40E 09.2000 TSX MDM 10 10.5 Electrical characteristics Electrical characteristics Consumption TSX DM 57 40E 09.2000 This table indicates the consumption of a PCMCIA modem card: Voltage Typical current 5 volts 195 mA 243 TSX MDM 10 10.6 Technical specifications At a Glance Aim of this Section This Section deals with the technical specifications for the PCMCIA Modem card TSX MDM 10. What’s in this Section? This Section contains the following Maps: 244 Topic Page Communication protocols 245 Operating characteristics 246 Maximum operating temperature 247 EC labeling 248 TSX DM 57 40E 09.2000 TSX MDM 10 Communication protocols General TSX DM 57 40E 09.2000 The TSX MDM 10 card supports the various ITU-T V.32 communication protocols. 245 TSX MDM 10 Operating characteristics At a Glance 246 The TSX MDM 10 card has the following characteristics: l Sends AT commands l Half and Full Duplex communication l Automatic calls and replies l Calls by pulses or tones TSX DM 57 40E 09.2000 TSX MDM 10 Maximum operating temperature Values TSX DM 57 40E 09.2000 l Without ventilation module TSX FAN... : 50° C max. l With ventilation module TSX FAN... : 60° C max. 247 TSX MDM 10 EC labeling General Card TSX MDM 10 conforms to the European Telecommunications Directive DTTC 98/13/EC. Guaranteed level of immunity to electromagnetic fields: 3 V/m. Communication faults may appear beyond this threshold (in compliance with Directive CEM 89/336/EEC, applicable in residential and business areas, and areas of light industry.) Card TSX MDM 10 also complies with the Low Voltage Directive 73/23 EEC, updated by 93/68/EEC. 248 TSX DM 57 40E 09.2000 B AC Index A AS-i Bus Diagnostics, 102 C Characteristics AS-i bus, 86 Terminal port, 46 TSX SAY 100, 98 Communication Character string, 25 Man-machine interface console, 23 UNI-TELWAY master/slave, 24 With terminal, 21 Connection Character Mode, 142 TSX FPP 10, 188 TSX FPP 20, 187 TSX MBP 100, 189 TSX SAY 100, 92 TSX SCA 50, 141 TSX SCP 111, 161 TSX SCP 112, 164 TSX SCP 114, 178 Consumption TSX ETY 110, 218 TSX ETY 410/510, 230 TSX FPP 10/20, 199 TSX MBP 100, 199 TSX MDM 10, 243 TSX SCP 111, 199 TSX SCP 112, 199 TSX SCP 114, 199 TSX SCY 21601, 143 I Integrated FIPIO link Premium/Atrium processors, 72 M Mounting PCMCIA, 155 P PCMCIA Visual diagnostics, 158 T Terminal port Connector pin configuration, 48 on Premium and Atrium, 19 TSX DM 57 40E 09/2000 249 Index Terminal Port Connections Summary table, 43 Terminal port connections, 27 Character string, 40 Inter-device UNI-TELWAY, 38 Inter-PLC UNI-TELWAY, 36 Man-machine interface console, 30 Master UNI-TELWAY, 34 Model 40 PLCs, 39 Modem, 32 Programming terminal, 28 Slave UNI-TELWAY, 35 TSX ETY 110 10baseT interface, 215 Connection by AUI interface, 212 Diagnostics, 217 Ethernet channel characteristics, 206 Station address, 211 TSX ETY 410/510 10/100baseT interface, 227 Diagnostics, 228 Ethernet channel characteristics, 222 Operating conditions, 232 TSX MDM 10 Telephone network connection, 240 TSX P ACC 01 Connecting devices, 61 Connecting to Premium/Atrium PLCs, 57 Connection between 2 PLCs, 66 Connector pin configuration, 59 Dimensions, 54 External appearance, 52 Internal view, 55 Master UNI-TELWAY, 63 Slave UNI-TELWAY, 65 Standard functions, 51 Switches, 58 UNI-TELWAY Bus connection, 56 TSX SAY 100 Display, 95 I/O addressing, 100 Operating modes, 108 Physical presentation, 89 250 TSX SCY 21601 Description, 121 Installation, 125 Integrated channel characteristics, 123 Operation, 127 Reception channel compatibility, 124 UNI-TELWAY bus connection, 132 Visual diagnostics, 128 TSX DM 57 40E 09/2000 ">
/
Ladda ner
Bara en vänlig påminnelse. Du kan visa dokumentet här. Men viktigast av allt, vår AI har redan läst det. Den kan förklara komplexa saker på ett enkelt sätt, svara på dina frågor på vilket språk som helst och hjälpa dig att snabbt navigera även de längsta eller mest komplicerade dokumenten.
Annons