UNIVERSAL
MOUNT
Operator Manual
Model: UM-01
NOTE TO INSTALLERS
Always Read Instructions Before Use
The Operator Manual contains information relating to the
proper use of the Universal Mount and includes all product
and warranty information. This document may only be
removed by the end user. Ensure that this Operator Manual
is readily available to operators at all times.
Head Rush Technologies Universal Mount Operator Manual
P/N 00070045003
Head Rush Technologies products are covered by a number of patents, including
U.S. Patents 8,490,751; 8,851,235; 9,016,435; 8,851,235 and D654,412
& corresponding patents/applications in the USA and in other countries worldwide.
ACCESSORY OF THE
TABLE OF CONTENTS
SAFETY INFORMATION
5
Symbols Used in this Manual
5
WARRANTY CONDITIONS
6
Customer Responsibility
6
DESCRIPTION
8
SPECIFICATIONS
9
UNIVERAL MOUNT PARTS
10
UNPACKING
11
Precautions
11
Receipt of the Universal Mount
11
INSTALLATION
12
Precautions
12
Standards
12
Anchor Points
12
Secondary Connectors
13
Selecting a Location
13
Mounting
13
Mounting Points
14
Strap Mounting
14
Bolt-Hole Point Mounting
15
OPERATION
Operator Training
INSPECTION & MAINTENANCE
16
16
17
Service Life
17
Weekly Inspection
17
Safety Precautions
17
Inspection Procedure
17
Wear Limits
17
MANUFACTURER’S DETAILS
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18
3
IMPORTANT SAFETY NOTICE
Climbing Is a Dangerous Activity
Read Before Installation & Operation
Failure by the installer or operator to heed any and all instructions, warnings,
and cautions for the correct installation, operation, care, and maintenance of the
Universal Mount may result in serious injury and/or death.
The Universal Mount and associated equipment is designed and specified for use
in the recreational climbing industry as a climbing anchor. Use of the Universal
Mount for any purposes other than that intended by the manufacturer is not
permitted.
Owners and operators of the Universal Mount are responsible for the safety and
supervision of any person using the Universal Mount. Owners and operators are
required by the manufacturer to read, understand, and follow all instructions in
this Operator Manual regarding the correct installation and operation of the Universal Mount and are required to undergo training in the correct installation and
operation of the device and associated equipment prior to use.
These instructions must be made readily available to the operator at all times. Prior to installation and use, all owners and operators must have read and shown to
have understood all instructions, labels, markings, and safety information pertaining to the installation, operation, care, and maintenance of the Universal Mount,
its component parts, and all associated hardware. Failure to do so may result in
equipment damage, serious injury, and death.
This manual does not cover the TRUBLUE Auto Belay system. Refer to the
TRUBLUE Auto Belay Operator Manual.
Health and Safety
Owners and operators must abide by all standards, international, federal, state and
provincial laws, and any specific health and safety regulations pertaining to the
installation and use of this product.
Site Rescue Plan
Owners and operators must have devised an emergency rescue plan for any
climber in distress at all sites operating Universal Mounts. Operators must inform
users of the Universal Mount of the procedures for rescuing a climber in distress
prior to climbing.
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SAFETY INFORMATION
Symbols Used in this Manual
The following safety symbols are used throughout this manual to highlight potential dangers. One or more precautions may be associated with practices and
procedures described within this manual. Failure to adhere to the precautions
highlighted can result in death, serious injury, and equipment damage.
Ensure that you read and understand all operating procedures related to the working environment and task you are undertaking.
DANGER
Indicates a hazardous situation exists that, if not avoided, will
result in death or serious injury.
WARNING
Indicates a potentially hazardous situation that, if not avoided,
could result in death or serious injury.
CAUTION
Indicates a potentially hazardous situation that, if not avoided,
may result in injury or equipment damage.
NOTE
Indicates an action that must be taken to ensure personal safety
and prevent damage to property or equipment.
CARE FOR THE ENVIRONMENT
Take care to minimize impact on the environment when carrying
out this procedure.
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WARRANTY CONDITIONS
The Universal Mount is warranted against factory defects in materials and workmanship, excluding specific field replaceable wear parts, for a period of two (2)
years from date of purchase. This warranty applies only to the original purchaser,
and is contingent upon the owner/operator using and maintaining the device in
accordance with the instructions, including the requirement to maintain regular
inspection as described in all applicable manuals.
THIS WARRANTY IS IN LIEU OF OTHER WARRANTIES, EXPRESS OR IMPLIED,
AND ANY IMPLIED WARRANTY OF MERCHANT-ABILITY OR FITNESS FOR A
PARTICULAR PURPOSE IS HEREBY EXPRESSLY EXCLUDED.
The sole remedy for breach of this warranty, or for any claim in negligence or strict
liability in tort, is the repair or replacement of defective parts at the discretion of
the manufacturer. Parts claimed to be defective shall be returned to the factory,
transportation prepaid, for inspection to determine to its satisfaction that said
part(s) are defective.
This warranty is null and void if parts other than genuine parts are used, or if any
modifications or services have been performed on the device by anyone other
than an authorized Head Rush Technologies servicing agent. This warranty does
not cover damages resulting from normal wear and tear, abuse to the device, damage in transit, or any other damage beyond the control of Head Rush Technologies.
Head Rush Technologies makes no warranties in respect to trade accessories or
component parts which are not made by Head Rush Technologies. This warranty
expressly excludes the replacement of specific field-replace-able wear parts.
No person, agent, or distributor is authorized to give any warranty, other than the
one herein expressed, on behalf of Head Rush Technologies, or to assume for it
any liability pertaining to such products. Head Rush Technologies expressly disclaims any implied guarantee of merchant-ability, or claim as to whether the device
is suited for a particular purpose. Purchaser agrees that Head Rush Technologies
shall not be held liable to purchaser/operator for damages of any kind, including
but not limited to, lost or projected profits, equipment down-time, or any losses
considered to be caused by non-operation or servicing/re-certification downtime
of the equipment.
Customer Responsibility
The following items are considered to be the responsibility of the Customer and
are therefore non-reimbursable under the terms of the warranty.
Routine maintenance and inspection
Normal replacement of service and wear items
Replacements required because of abuse, misuse, or improper operation of
equipment by the installer or operator
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Wearing or additional parts such as fasteners, straps, etc.
Normal deterioration due to use and exposure
This warranty is subject to the following requirements of this Operator Manual,
manufacturer instructions, and advice given by authorized Head Rush Technologies service technicians.
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DESCRIPTION
The Universal Mount is a mounting device designed specifically for use as a
climbing anchor. It is meant to be used on trees, poles, and climbing walls to provide an anchor point to mount a TRUBLUE® Auto Belay or other climbing anchor.
The Universal Mount is suitable for climber weights up to 150 kg (330 lbs).
To protect the longevity of the Universal Mount, installation, care, and use of the Universal Mount must be carried out in accordance with the instructions in this manual.
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SPECIFICATIONS
MODEL
UM-01
DIMENSIONS
300 x 175 x 257 mm (11.8 x 6.9 x 10.1 in)
NET WEIGHT
2.95 kg (6.5 lbs)
MATERIALS
Powder Coated Aluminium 6061-T6
MAX. CLIMBER WEIGHT 150 kg (330 lbs)
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UNIVERSAL MOUNT PARTS
SPINE
BOLT HOLES (6)
MOUNTING HOLES (2)
MOUNTING
STRAP SLOTS (2)
MFG DATE
BASE
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UNPACKING
Precautions
LEAVE THIS OPERATOR MANUAL ATTACHED TO THE UNIVERSAL MOUNT UNTIL INSTALLATION IS COMPLETE
The Operator Manual contains information relating to the proper use of the
Universal Mount and warranty information. The Operator Manual may only be
removed by the end user. Ensure this manual is readily available to Universal
Mount users at all times.
Receipt of the Universal Mount
The Universal Mount is packaged in a recycled cardboard box containing:
1 x Universal Mount
1 x Operator Manual
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INSTALLATION
Precautions
ALWAYS USE DESIGNATED MOUNTING POINTS AND METHODS
Never install the Universal Mount using any part of the device apart from the designated mounting points. Incorrect mounting can result in death or serious injury.
HARD IMPACTS MAY RESULT IN STRUCTURAL DAMAGE
Dropping of, or hard impacts to, the Universal Mount can result in serious
damage to mounting points and the structure and may compromise safety of
operation. If the Universal Mount is subject to a hard impact, remove it from
duty and return the mount to an authorized service agent for inspection.
ALWAYS APPLY LOAD IN THE DIRECTION INDICATED
The Universal Mount can be mounted in any orientation to accommodate a multitude of applications, but loads must only be applied in the direction indicated.
The Universal Mount should not be subjected to off-axis loading. When used
as a climbing anchor, the mount should be installed with the spine vertical and
the mounting holes closest to the ground.
Standards
Prior to installation, all operators must be familiar with the requirements of all
relevant standards for anchor points, hardware, and equipment used with the
TRUBLUE Auto Belay and the Universal Mount.
ANCHOR POINTS
All anchor points and connectors used with the Universal Mount must conform to
any federal and state requirements for such devices.
Minimum requirements for anchor points must conform to the following safety
standards:
EN 12572 - Climbing wall anchor points
EN 795 - Anchor Devices
The location and anchor points for the Universal Mount should comply with the
following:
Minimum load capacity of the anchor point(s)—10kN (2248 lbf) in expected
directions of application.
Anchor points should be of a suitable size to correctly install any mounting
hardware. Anchor points should be of a suitable size to correctly install any
mounting hardware.
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SECONDARY CONNECTORS
All secondary connectors and hardware used in the installation of the Universal
Mount must be of compatible size, shape, and strength for the mounting point to
which they are attached and conform to the following safety standards:
EN 362 - Types of connectors for personal protection
EN 12275 - Types of connectors for mountaineering
SELECTING A LOCATION
The Universal Mount is to be mounted at the top of the climbing route, tree, pole,
or similar structure. Users tethered to the Universal Mount should not climb or operate above the mount. When selecting a location to install the Universal Mount,
always ensure:
The structure and/or anchor points have a minimum load capacity of 10kN
(2248 lbf) and conform to all federal and state requirements for such devices.
If straps are being used to anchor the Universal Mount, ensure any surfaces
that are in contact or in close proximity to the straps are free of sharp edges or protrusions that may damage the strap.
NOTE
Prolonged exposure to the elements will increase the risk of internal corrosion
and degradation of any straps used to mount the Universal Mount. Always follow
the manufacturers’ recommendations and instructions for associated equipment.
Mounting
The Universal Mount can only be mounted using the methods and hard-ware
described in this manual. When installing the Universal Mount, be aware of the
following precautions:
Anchor points must be capable of withstanding a minimum load of 10kN
(2248 lbf) in the expected direction of load application.
All connectors, hooks, D-rings, and shackles used to mount the Universal
Mount and associated equipment must comply with all relevant standards.
All secondary connectors must be of compatible size, shape, and strength
to the mounting point to which they are attached.
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MOUNTING POINTS
USE ONLY THE MOUNTING METHODS AND POINTS DESIGNATED IN THIS MANUAL
Use only the correct mounting points designated for use with straps or bolts.
Use of incorrect points can result in equipment damage.
STRAP MOUNTING
The Universal Mount may be mounted using straps to avoid permanent installation,
damage to trees, poles, or mounting surface. To install the Universal Mount with straps,
use both slots located above the intersection between the spine and base. When using
straps to mount the Universal Mount, be aware of the following precautions:
Two (2) straps must be used for each Universal Mount.
Each strap must be rated to a minimum working load limit of 14kN (3147
lbf) and comply with all relevant standards.
Tighten the straps to the point where the mount cannot be pulled or deflected
with the full force and weight of the heaviest user. The Universal Mount should
not move under load and should be tested with non-human weights prior to use.
The pole MUST have a minimum diameter of 10 inches to be used with this
method.
NOTE
Installation on smooth poles or poles without significant friction on their surface cannot use this method as the risk of slipping down the pole is too great.
Only poles with surfaces that engage high friction between the strap and the
mount can be mounted with this method.
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FERENCE
BOLT-HOLE POINT MOUNTING
The Universal Mount may also be mounted using the designated bolt holes. When
mounting with bolts, be aware of the following precautions:
All bolts, nuts, washers, and hardware used for mounting are to be ½” (ASTM
A307 Grade A or B) or M12 (Grade 4.6).
Use of locking nuts (stover, nylock, etc.) or thread-locking compound is strongly
recommended.
Use no less than 4 fasteners to structural points, minimum 2 per side. Fasteners must be connected to a structural component per the anchor requirements
listed above.
11.8
.5
6.9
2.1
4.5
9.0
11.8
.5
6.9
2.1
4.5
9.0
DWN
DESCRIPTION
MR REFERENCE
5
DESCRIPTION
DATE
REV
6/28/16
1
MATERIALS
ASSEMBLY
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REV
1
MATERIALS
ASSEMBLY
PROPRIETARY AND
CONFIDENTIAL
THE INFORMATION
CONTAINED IN THIS
DRAWING IS THE SOLE
PROPERTY OF HEADRUSH
TECHNOLOGIES. ANY
REPRODUCTION IN PART
OR AS A WHOLE WITHOUT
WRITTEN PERMISSION IS
PROHIBITED.
NOTES:
4
3
•
DRAWING PROVIDED FOR REFERENCE ONLY
•
DIMENSIONS PROVIDED IN INCHES
•
ALWAYS REFER TO THE UNIVERAL MOUNT
OPERATOR MANUAL
PROJECT:
UNIVERSAL MOUNT
PROPRIETARY AND
CONFIDENTIAL
THE INFORMATION
CONTAINED IN THIS
DRAWING IS THE SOLE
PROPERTY OF HEADRUSH
TECHNOLOGIES. ANY
REPRODUCTION IN PART
OR AS A WHOLE WITHOUT
WRITTEN PERMISSION IS
PROHIBITED.
DATE
6/28/16
TITLE:
P/N:
MODEL UM-01
15
UNIVERSAL MOUNT MOUNTING REFERENCE
OPERATION
Owners and purchasers of the Universal Mount are responsible for the safety and
supervision of any person using this equipment and are required by the manufacturer to read, understand, and follow all instructions in this Operator Manual regarding the correct installation and operation of the Universal Mount prior to use.
UNSAFE OPERATION
Remove the Universal Mount from service immediately if there is any concern
over its correct operation or user safety.
Do not return the Universal Mount to service until it has been inspected and
completed a recertification inspection and test by an authorized Head Rush
Technologies service agent.
Operator Training
All personnel involved in the operation of the Universal Mount and supervision
of the user must be trained and deemed competent in the following aspects of
Universal Mount operation:
Installation, use of attachment points, and attachment methods and hardware.
Inspection, cleaning, and scheduled servicing of the Universal Mount and
associated equipment.
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INSPECTION & MAINTENANCE
Service Life
The expected service life of the Universal Mount is equal to that of the structure
in which it mounts to. The Universal Mount has been designed for use outside and
in harsh environments with a wide range of temperature and weather conditions.
If the mount is found to be damaged or worn during inspection, replacements are
available from Head Rush Technologies and Authorized Service Centers.
Weekly Inspection
SAFETY PRECAUTIONS
The Universal Mount must be inspected weekly for overall condition to verify
against acceptable wear. The weekly inspection may be completed with the Universal Mount in place or removed to a sturdy work table. Check fasteners monthly. Remove, inspect, clean, and reinstall fasteners at least annually, ensuring thread
compound and/or locking nuts are replaced appropriately. Installations subject to
saline or other harsh environments should perform inspections more frequently.
INSPECTION PROCEDURE
Ensure adequate lighting and unrestricted access is available to permit a thorough
inspection of all areas of the Universal Mount and associated equipment.
1. Clean any dust, dirt, or contamination of the Universal Mount and any
fasteners with a clean cloth.
DO NOT USE SOLVENTS OR ABRASIVES
Clean with a cloth only. Do not use any cleaners, solvents, or abrasives on any
part of the Universal Mount or associated equipment.
2. Visually inspect the mounting holes, welds, straps or fasteners, and general
features for wear, impact damage, cracking, deformation or corrosion. Replace
any damaged components or remove the Universal Mount from service.
3. If all components pass inspection, return the Universal Mount to service.
WEAR LIMITS
The Universal Mount may be subjected to wear on the mounting holes, bolt holes,
strap slots, fasteners, or along the weld joint. If a component is found to be damaged or worn, immediately remove from service. Replacement parts are available
from Head Rush Technologies and Authorized Service Centers.
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MANUFACTURER’S DETAILS
Return the Universal Mount to the manufacturer at the address shown below for
any replacement or unscheduled service or repairs.
ADDRESS
CONTACT DETAILS
Head Rush Technologies
1835 38th Street, Suite C
Boulder, CO 80301
USA
+1-720-565-6885
www.headrushtech.com
[email protected]
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www.headrushtech.com
[email protected]
+1-720-565-6885
Aug 2016
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