Duplo DBM-350 Stitcher Folder Instruction manual

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INSTRUCTION MANUAL

Stitcher Folder

Dynamic Booklet Maker

DBM-350

Be sure to read this manual prior to use.

Please leave this manual at the site of use for easy reference.

DECLARATION OF CONFORMITY

Duplo Corporation, located at 1-6, Oyama 4-chome, Sagamihara, Kanagawa 229-1180, Japan, declares that the product (or products) complies with the provisions deﬁned in the regulations. The reference table is mentioned below.

Regulation

Name of product

Stitcher Folder

Model

DBM-350

Machinery Directive

98/37/EC and 2006/42/EC under

EN1010-1: 2004

EN1010-4: 2004

EN60204-1: 2006

Low Voltage Directive

2006/95/EC under

IEC60950-1: 2005 including

EN60950-1: 2006 deviations

Electromagnetic Compatibility

Directive

2004 / 108 / EC under

EN61000-3-2: 2006

EN61000-3-3: 1995 + A2: 2005

EN61000-6-2: 2005

EN61000-6-4: 2007

Keeper of the technical ﬁle in the European Community:

Duplo International Ltd, Sandown Industrial Park, Mill Road, Esher, Surrey, KT108BL, United Kingdom

KONFORMITÄTSERKLÄRUNG

Die Duplo Corporation mit Sitz in 1-6, Oyama 4 chome, Sagamihara, Kanagawa 229-1180 Japan, erklärt hiermit, dass das Produkt (oder die

Produkte) die in den Vorschriften deﬁnierten Bestimmungen erfüllt. Die Bezugstabelle ist unten aufgeführt.

Bezeichnung des

Produkts

Heft- und Falzgerät

Modell

DBM-350

Maschinenrichtlinie

98/37/EG und 2006/42 EG unter

EN1010-1: 2004

EN1010-4: 2004

EN60204-1: 2006

Richtlinie

Niederspannungsrichtlinie

2006/95/EG unter

IEC 60950-1: 2005 einschließlich der

Abweichungen 2006 der

EN60950-1

Richtlinie zur elektromagnetischen

Verträglichkeit

2004/108/EG unter

EN61000-3-2: 2006

EN61000-3-3: 1995 + A2: 2005

EN61000-6-2: 2005

EN61000-6-4: 2007

Inhaber der technischen Datei in der Europäischen Gemeinschaft:

Duplo International Ltd, Sandown Industrial Park, Mill Road, Esher, Surrey, KT108BL, United Kingdom

DECLARATION DE CONFORMITE

Duplo Corporation, dont le siège est situé au 1-6, Oyama 4-chome, Sagamihara, Kanagawa 229-1180, Japon, déclare que le ou les produits sont conformes aux dispositions déﬁnies par la réglementation. Un tableau de référence est proposé ci-dessous.

Nom du produit

Piqueuse-plieuse

Modèle

DBM-350

Directive Machines

98/37/CE et 2006/42/CE en application de la

EN1010-1: 2004

EN1010-4: 2004

EN60204-1: 2006

Réglementation

Directive Basse tension

2006/95/CE en application de la

IEC 60950-1: 2005, dérogations selon

EN60950-1: 2006 incluses

Directive sur la compatibilité

électromagnétique

2004/108/CE en application de

EN61000-3-2: 2006

EN61000-3-3: 1995 + A2: 2005

EN61000-6-2: 2005

EN61000-6-4: 2007

Conservateur du dossier technique dans la Communauté Européenne :

Duplo International Ltd, Sandown Industrial Park, Mill Road, Esher, Surrey, KT108BL, United Kingdom

DICHIARAZIONE DI CONFORMITÁ

Duplo Corporation, sita a 1-6, Oyama 4-chome, Sagamihara, Kanagawa 229-1180, Giappone, dichiara che il prodotto (o i prodotti) è/sono conforme/i ai requisiti deﬁniti dalle norme sottoelencate. La tabella di riferimento è riportata qui di seguito.

Nome del prodotto

Cucitrice-piegafoglio

Modello

DBM-350

Direttiva sui macchinari

98/37/CE e 2006/42/CE in base a

EN1010-1: 2004

EN1010-4: 2004

EN60204-1: 2006

Direttiva Bassa Tensione

Direttiva 2006/95/CE relativa alle apparecchiature a bassa tensione

IEC 60950-1: 2005 deviazioni EN 60950-1: 2006 incluse

Direttiva di compatibilità elettromagnetica

2004/108/CE in base a

EN61000-3-2: 2006

EN61000-3-3: 1995 + A2: 2005

EN61000-6-2: 2005

EN61000-6-4: 2007

Responsabile della documentazione tecnica all’interno della Comunità Europea:

Duplo International Ltd, Sandown Industrial Park, Mill Road, Esher, Surrey, KT108BL, United Kingdom

DECLARACIÓN DE CONFORMIDAD

Duplo Corporation, con domicilio en 1-6, Oyama 4-chome, Sagamihara, Kanagawa 229-1180, Japón, declara que el producto (o los productos) cumple con las disposiciones previstas en los reglamentos. Seguidamente se indica la tabla de referencia.

Nombre del producto

Grapadora plegadora

Modelos

DBM-350

Directiva sobre máquinas

98/37/CE y 2006/42/CE, según

EN1010-1: 2004

EN1010-4: 2004

EN60204-1: 2006

Reglamentación - Reglamentaciones

Directiva sobre baja tensión

2006/95/CE, según

Directiva sobre compatibilidad electromagnética

2004/108/CE, según

IEC60950-1: 2005, incluyendo

EN60950-1: 2006 modiﬁcadas.

EN61000-3-2: 2006

EN61000-3-3: 1995 + A2: 2005

EN61000-6-2: 2005

EN61000-6-4: 2007

Depositario del archivo técnico en la Comunidad Europea:

Duplo International Ltd, Sandown Industrial Park, Mill Road, Esher, Surrey, KT108BL, United Kingdom

DECLARATION OF INCORPORATION

Duplo Corporation, located at 1-6, Oyama 4-chome, Sagamihara, Kanagawa 229-1180, Japan, declares:

• the essential requirements of the Machinery Directive are applied to the product (or products) mentioned in the table below and;

• the product (or products) complies with the provisions deﬁned in the regulations mentioned in the table below and;

• the technical documentation is compiled in accordance with the Machinery Directive Annex VII part B;

and undertakes:

• to transmit relevant information of the product (or products) by appropriate method in response to reasoned request by the national authorities. However that transmission shall be without prejudice to our intellectual property rights of the product (or products);

and states:

• the product (or products) is partly completed machinery and must not be put into service until the ﬁnal machinery into which it is to be incorporated has been declared in conformity with the provisions of the Machinery Directive.

Name of product

Stitcher Folder

Accessories

Model

DBM-350 Small

Booklet Kit

DBM-350 Corner

Stitching Kit

DBM-350 6 Page

Insert Kit

Machinery Directive

98/37/EC and 2006/42/EC under

EN1010-1: 2004

EN1010-4: 2004

EN60204-1: 2006

Regulation

Low Voltage Directive

2006/95/EC under

IEC60950-1: 2005 including

EN60950-1: 2006 deviations

Keeper of the technical ﬁle in the European Community:

Duplo International Ltd, Sandown Industrial Park, Mill Road, Esher, Surrey, KT108BL, United Kingdom

Electromagnetic Compatibility Directive

2004 / 108 / EC under

EN61000-3-2: 2006

EN61000-3-3: 1995 + A2: 2005

EN61000-6-2: 2005

EN61000-6-4: 2007

ERKLÄRUNG DER AMTLICHEN EINTRAGUNG

Die Duplo Corporation mit Sitz in 1-6, Oyama 4 chome, Sagamihara, Kanagawa 229-1180 Japan, erklärt hiermit:

• alle wesentlichen Erfordernisse der Maschinenrichtlinie sind auf das in der untenstehenden Tabelle genannte Produkt (oder die

Produkte) angewendet worden, und

• das Produkt (oder die Produkte) erfüllt die Bestimmungen, die in den in der untenstehenden Tabelle genannten Vorschriften deﬁniert sind, und

• die technische Dokumentation ist entsprechend der Maschinenrichtlinie Anhang VII Teil B zusammengestellt;

und verpﬂichtet sich:

• auf begründete Anfragen der nationalen Behörden sachdienliche Informationen über das Produkt (die Produkte) mittels einer geeigneten

Methode zu liefern. Die Übergabe erfolgt jedoch so, dass unsere geistigen Eigentumsrechte am Produkt (oder den Produkten) nicht beeinträchtigt werden,

und erklärt:

• das Produkt (oder die Produkte) ist ein Teil einer nicht vollständigen Maschinenanlage und darf so lange nicht in Betrieb genommen werden, bis die komplette Maschinenanlage, in die es eingebaut wurde, ofﬁziell als mit der Maschinenrichtlinie übereinstimmend erklärt worden ist.

Bezeichnung des

Produkt

Modell

Maschinenrichtlinie

98/37/EG und 2006/42 EG unter

Richtlinie

Niederspannungsrichtlinie

2006/95/EG unter

Zubehör der Heft- und Falzmaschine

DBM-350 Small

Booklet Kit

DBM-350 Corner

Stitching Kit

DBM-350 6 Page

Insert Kit

EN1010-1: 2004

EN1010-4: 2004

EN60204-1: 2006

IEC 60950-1: 2005 einschließlich der

Abweichungen 2006 der

EN60950-1

Inhaber der technischen Datei in der Europäischen Gemeinschaft:

Duplo International Ltd, Sandown Industrial Park, Mill Road, Esher, Surrey, KT108BL, United Kingdom

Richtlinie zur elektromagnetischen

Verträglichkeit

2004/108/EG unter

EN61000-3-2: 2006

EN61000-3-3: 1995 + A2: 2005

EN61000-6-2: 2005

EN61000-6-4: 2007

DECLARATION D’INTEGRATION

Duplo Corporation, dont le siège social est situé au 1-6, Oyama 4-chome, Sagamihara, Kanagawa 229-1180, Japon, déclare :

• que les exigences essentielles de la Directive Machines sont appliquées au(x) produit(s) mentionné(s) dans le tableau ci-après,

• que le produit ou les produits sont conformes aux dispositions déﬁnies par la réglementation mentionnée dans le tableau ci-après, et

• que la documentation technique a été réalisée conformément à l’Annexe VII partie B de la Directive Machines,

s’engage :

• à communiquer des informations pertinentes sur le ou les produits par un mode de transmission adapté en réponse à toute demande motivée des autorités nationales. Toutefois, la communication de ces informations sera sans préjudice de nos droits de propriété intellectuelle en ce qui concerne le ou les produits ;

et précise :

• que le ou les produits sont des machines en partie achevées et qu’ils ne doivent pas être mis en service avant que la machine déﬁnitive dans laquelle ils doivent être intégrés ait été déclarée conforme aux dispositions de la Directive Machine.

Nom du produit Modèle

Directive Machines

98/37/CE et 2006/42/CE en application de la

Réglementation

Directive Basse tension

2006/95/CE en application de la

Accessoires de la plieuse piqueuse

DBM-350 Small

Booklet Kit

DBM-350 Corner

Stitching Kit

DBM-350 6 Page

Insert Kit

EN1010-1: 2004

EN1010-4: 2004

EN60204-1: 2006

IEC 60950-1: 2005, dérogations selon EN60950-1: 2006 incluses

Conservateur du dossier technique dans la Communauté Européenne :

Duplo International Ltd, Sandown Industrial Park, Mill Road, Esher, Surrey, KT108BL, United Kingdom

Directive sur la compatibilité

électromagnétique

2004/108/CE en application de

EN61000-3-2: 2006

EN61000-3-3: 1995 + A2: 2005

EN61000-6-2: 2005

EN61000-6-4: 2007

DICHIARAZIONE DI ISCRIZIONE

Duplo Corporation, sita a 1-6, Oyama 4-chome, Sagamihara, Kanagawa 229-1180, Giappone, dichiara che:

• i requisiti fondamentali della Direttiva sui macchinari sono applicati al prodotto (o prodotti) menzionato/i nella seguente tabella e

• il prodotto (o prodotti) è/sono conforme/i ai requisiti deﬁniti nelle norme sottoelencate e;

• la documentazione tecnica è stata compilata conformemente alla Direttiva sui Macchinari Appendice VII parte B;

e si impegna a:

• trasmettere informazioni inerenti al prodotto (o sui prodotti) con un metodo appropriato in risposta a una richiesta logica da parte delle autorità nazionali. La trasmissione di tali informazioni non deve comunque ledere i nostri diritti di proprietà intellettuale sul prodotto (o sui prodotti);

e speciﬁca che:

• il prodotto (o i prodotti) è/sono incompleto e non deve essere messo in funzione ﬁnché il macchinario ﬁnale in cui deve essere incorporato non sia stato dichiarato conforme ai requisiti dichiarati dalla Direttiva sui Macchinari.

Nome del prodotto

Accessori della piegatrice-pinzatrice

Modello

DBM-350 Small

Booklet Kit

DBM-350 Corner

Stitching Kit

DBM-350 6 Page

Insert Kit

Direttiva sui macchinari

98/37/CE e 2006/42/CE in base a

EN1010-1: 2004

EN1010-4: 2004

EN60204-1: 2006

Direttiva Bassa Tensione

Direttiva 2006/95/CE relativa alle apparecchiature a bassa tensione

IEC 60950-1: 2005 deviazioni

EN 60950-1: 2006 incluse

Direttiva di compatibilità elettromagnetica

2004/108/CE in base a

EN61000-3-2: 2006

EN61000-3-3: 1995 + A2: 2005

EN61000-6-2: 2005

EN61000-6-4: 2007

Responsabile della documentazione tecnica all’interno della Comunità Europea:

Duplo International Ltd, Sandown Industrial Park, Mill Road, Esher, Surrey, KT108BL, United Kingdom

DECLARACIÓN DE INCORPORACIÓN DEL PRODUCTO (O LOS PRODUCTOS)

Duplo Corporation, con domicilio en 1-6, Oyama 4-chome, Sagamihara, Kanagawa 229-1180, Japón, declara que:

• el producto (o los productos) indicado en la siguiente tabla cumple con los requisitos esenciales de la Directiva sobre máquinas; y que

• el producto (o los productos) cumple con las disposiciones previstas en los reglamentos indicados en la siguiente tabla; y que

• la documentación técnica se ha recabado de conformidad con la Directiva sobre máquinas, anexo VII, parte B;

y se compromete a:

• comunicar información relevante sobre el producto (o los productos) por el método apropiado como respuesta a la solicitud debidamente formulada por las autoridades nacionales. No obstante, dicha comunicación se efectuará sin perjuicio de nuestros derechos de propiedad intelectual sobre el producto (o los productos);

y declara que:

• el producto (o los productos) es un aparato parcialmente terminado, por lo que el mismo no se deberá poner en funcionamiento hasta que se haya declarado que el aparato ﬁnal en el que será incorporado cumple con las disposiciones previstas en la Directiva sobre máquinas.

Nombre del producto

Accesorios de la plegadoragrapadora

Modelos

DBM-350 Small

Booklet Kit

DBM-350 Corner

Stitching Kit

DBM-350 6 Page

Insert Kit

Directiva sobre máquinas

98/37/CE y 2006/42/CE, según

EN1010-1: 2004

EN1010-4: 2004

EN60204-1: 2006

Reglamentación - Reglamentaciones

Directiva sobre baja tensión

2006/95/CE, según

Directiva sobre compatibilidad electromagnética

2004/108/CE,

IEC60950-1: 2005, incluyendo

EN60950-1: 2006 modiﬁcadas.

según

EN61000-3-2: 2006

EN61000-3-3: 1995 + A2: 2005

EN61000-6-2: 2005

EN61000-6-4: 2007

Depositario del archivo técnico en la Comunidad Europea:

Duplo International Ltd, Sandown Industrial Park, Mill Road, Esher, Surrey, KT108BL, United Kingdom

Disposal of Old Electrical & Electronic Equipment

This symbol (the symbol of the crossed out wheeled bin) indicates that in European countries this product should not be disposed of as household waste.

Please recycle where facilities exist by checking with your local authority or supplier for recycling advice.

By ensuring this product is disposed of correctly through proper treatment, recovery and recycling, you will help prevent potential negative effects on the environment and human health.

Entsorgung von alten elektrischen und elektronischen Ausrüstungsteilen

Dieses Symbol (das Symbol mit dem durchgekreuzten fahrbaren Müllbehälter) zeigt an, dass dieses Produkt in europäischen Länden nicht als Haushaltsmüll entsorgt werden darf. Bitte informieren Sie sich bei

Ihren örtlichen Behörden oder bei Ihrem Händler hinsichtlich einer Empfehlung für die Entsorgung und führen Sie die betreffenden Teile dort, wo solche

Einrichtungen vorhanden sind, einem Recycling-

Prozess zu.

Indem sie sicherstellen, dass das betreffende Produkt durch richtige Behandlung, Rückführung und Recycling entsorgt wird, tragen Sie dazu bei, möglichen negativen

Auswirkungen auf die Umwelt und die menschliche

Gesundheit vorzubeugen.

Elimination du matériel électronique et électrique usagé

Ce symbole (une poubelle marquée d’une croix) indique que dans les pays européens, ce produit ne doit pas être éliminé comme des ordures ménagères.

Recyclez-le dans les sites adaptés qui vous seront indiqués par les autorités locales ou renseignez-vous auprès de votre fournisseur.

En veillant à ce que ce produit soit éliminé correctement avec un traitement, une collecte et un recyclage adaptés, vous contribuez à éviter son action nocive potentielle sur l’ environnement et la santé humaine.

Smaltimento di attrezzature elettriche ed elettroniche consumate

Questo simbolo (il simbolo della pattumiera con rotelle barrata) indica che nei paesi europei questo prodotto non deve essere buttato nei riﬁuti domestici.

Per favore smaltire in luogo addetto al riciclo, dove esistente, chiedendo informazioni alle autorità locali o a chi fornisce consulenza a proposito.

Garantendo uno smaltimento adeguato di questo prodotto (trattamento, recupero e riciclo corretto), aiuterete a prevenire effetti negativi sull’ambiente e sulla salute dell’uomo.

Eliminación de residuos de aparatos eléctricos y electrónicos

Este símbolo (un cubo de basura tachado) indica que en los países europeos este producto no deberá eliminarse como si se tratara de un residuo doméstico.

Solicite asesoramiento sobre reciclaje a las autoridades locales o a su distribuidor, y siga la normativa en materia de gestión medioambiental y reciclaje de este tipo de residuos.

Si toma las medidas pertinentes para que este producto se elimine mediante un tratamiento, recuperación y reciclaje adecuados, contribuirá a evitar posibles efectos negativos en el medio ambiente y la salud humana.

Note:

This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant to Part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment. This equipment generates, uses, and can radiate radio frequency energy and, if not installed and used in accordance with the instruction manual, may cause harmful interference to radio communications.

Operation of this equipment in a residential area is likely to cause harmful interference in which case the user will be required to correct the interference at his own expense.

Introduction

Thank you for purchasing a Duplo product.

Be sure to read this manual prior to using the product.

After reading, leave the manual at the site of use for easy reference whenever questions related to the product arise in the future.

Symbols

In this manual, several symbols are used to indicate important warnings. Please make sure to read instructions accompanied by these symbols. These symbols have the following meanings.

Describes instructions which must be followed in use.

Be sure to read the instructions to avoid problems due to incorrect operations.

Indicates supplementary or useful information.

Describes names of related items and supplementary instructions.

Trademark

The product name and company name used in this manual are trademarks or registered trademarks of the respective companies.

Memo

Safety Precautions

In this manual, operations and handling of the unit which are hazardous are described using the following marks to prevent personal injury or property damage to the user and others.

Ignoring this mark could result in the possibility of serious injury or even death.

Ignoring this mark could result in the possibility of injury or physical damage.

This mark indicates a “Warning” or “Caution”.

A graphic may be shown inside the mark to describe the warning or caution more specifically.

This mark indicates a forbidden action.

A graphic may be shown inside the mark to describe the forbidden action more specifically.

This mark indicates actions that must be performed.

A graphic may be shown inside the mark to describe the action to be performed more specifically.

Power Supply

● This unit shall be installed near the socket-outlet where the plug on the power supply cord is easily accessible.

● Make sure the power supply used is always within the following range.

Power supply : 120 V AC, 60 Hz (USA)

220 to 240 V AC, 50/60 Hz (UK)

● When you power other appliances from the same AC outlet, make sure that the combined power consumption does not exceed the power supply capacity.

Rated current (Rated power) : 100 to 240 V 3.5 to 1.5 A (330 W)

Use only the power supply voltage specified on the main nameplate.

Using other voltages could result in a fire or an electrical shock.

Make sure that the combined power consumption of the appliances to be connected does not exceed the capacity rating of the power outlets or plug receptacles.

Exceeding the capacity rating could cause the power outlets, plug receptacles, or power extension cords to overheat and catch a fire.

Safety Precautions

Operating Environment

Operate this unit in the following environment.

● where the temperature range is between 5 and 35°C/41 and 95°F (-10 to +50°C/14 to 122°F in storage)

● where the humidity range is between 20 and 85% RH (10 to 90% RH in storage, however no condensation)

● which is not subject to direct sunlight

● which is reasonably free from dust

● which is subject to little or no vibration

● which is free from air-borne salt

● where there are no harmful chemicals

● where the unit is not exposed to water

Keep this unit and the power cord away from heaters and heater vents.

Excessive heat could melt the cover or power cord covering, and result in a fire or an electrical shock.

Do not place metal objects or vessels containing liquids on top of the unit.

The entry of any metal object or liquid could result in a fire or an electrical shock.

Do not insert any metal or easily-combustible object inside this unit.

This could result in a fire or an electrical shock.

Do not use flammable sprays inside or near the unit (e.g. when cleaning the unit).

Such flammable gas may ignite and cause a fire or combustion.

Do not install this unit in a location where there is excessive humidity or where contact with water is possible.

Poor choice of location could result in deterioration of the insulation, a fire or an electrical shock.

Install this unit on a level, stable stand or floor, with sufficient space around it.

Failure to do so could result in the unit overturning and causing injury.

Disconnect the power plug from the power outlet before attempting to move this unit.

Failure to do so could result in power cord damage, a fire or an electrical shock.

Always disconnect the power plug from the power outlet when the unit is not to be used for an extended period.

Failure to do so could result in a fire due to leakage current if the insulation should deteriorate.

Safety Precautions

Maintenance / Other

Do not damage the power cord or power plug.

Do not scratch, alter, bend, twist, pull or place heavy objects on the power cord or power plug.

This could result in damage, a fire or an electrical shock.

Do not touch the power switch with wet hands.

Otherwise electric hazards may occur.

Do not remove the cover or back panel.

This unit contains high-voltage components that could cause an electrical shock.

Do not disassemble, modify or repair this unit.

There is a danger of fire, electrical shock or injury.

Contact your dealer when repairs are necessary.

If any foreign object such as metal or liquid should enter this unit, immediately turn the unit off at the power switch and disconnect the power plug from the power outlet.

Failure to do so could result in a fire or an electrical shock.

Contact your dealer immediately.

Before cleaning this unit, turn the unit off at the power switch and disconnect the power plug from the power outlet.

Accidental operation of the unit during cleaning could result in injury.

Remove any dust that accumulates on the power plug prongs and the surface of the plug from which the prongs extend.

Accumulated dust could result in a fire.

Always grip the plug when disconnecting the power plug from the power outlet.

Forcibly pulling on the power cord could cause damage, resulting in a fire or an electrical shock.

Do not touch or insert foreign objects into any rotating part during operation.

This could result in injury.

iii

Safety Precautions

WARNING / CAUTION Labels

"WARNING" and "CAUTION" labels are pasted on the machine to ensure user safety.

Do not remove or change them.

When the labels become dirty or are lost, be sure to contact your dealer for a new one.

Safety Precautions

Emergency Stop

This machine is equipped with the emergency stop functions for the safety of an operator.

When you need to stop the machine for emergency, press the emergency stop button. Turning the button to the right will release the emergency stop.

To stop the machine normally, press the stop key of an upstream unit or this machine.

Emergency Stop Switch

Turning the button to the right releases the emergency stop.

Safety Precautions .....................................i

Power Supply ...................................................... i

Operating Environment .......................................ii

Maintenance / Other ...........................................iii

WARNING / CAUTION Labels ...........................iv

Emergency Stop ................................................. v

Safety Precautions

vii

viii

Chapter 1 Before Operation

The DBM-350 is a stitcher folder that can make a booklet in four binding modes: saddle stitch, saddle stitch/fold, fold (no stitch, fold only) and no stitch/no fold.

Saddle stitch

Standard

Saddle stitch/fold

Fold No stitch/no fold

Stitch

You can also make a booklet in other modes using the option kits listed below.

CORNER STITCHING-KIT: side stitch, side stitch/fold, corner stitch, corner stitch/fold

6 PAGE INSERT-KIT: booklet combined with a sheet of A3 (double letter) and A4 (letter) paper

SMALL BOOKLET-KIT: B5 size booklet (small-sized booklet)

Side stitch

Option (Corner stitching-kit)

Side stitch/fold Corner stitch Corner stitch/fold

Option (6 page insert-kit)

Saddle stitch

Option (Small booklet-kit)

Saddle stitch/fold

Fold

1-2

2-1. External Parts (infeed side, operator's side)

[13]

[1]

[12]

[11]

[10]

[2]

[3]

[4]

[5]

[6]

[7]

[8]

[9]

No.

[1]

[2]

[3]

[4]

[5]

[6]

[7]

[8]

Name

Top cover (front)

Manual feed slot

Paper infeed slot

D-PORT connector 1

E-PORT connector 1

Main power switch

Power connector

Movable table

Function

Cover for ensuring user safety

This machine will not operate if open. Open this cover to access the stitching section.

Slot for inserting the paper manually

Slot for receiving the paper from the upstream unit.

Connects the D-PORT cable from the upstream unit.

Connects the E-PORT cable from the upstream unit.

Refer to "1.Turning on the Power." ( p.2-2)

Connector for power cord

Use the movable table to move this machine when aligning the upstream unit with a paper line.

Refer to "1.Turning on the Power." ( p.2-2)

Adjusts the angle of the folding stopper to correct folding misalignment.

[9] Power switch

[10] Folding stopper

[11] adjustment dial

Control panel

[12] Emergency stop button Press this button to stop the machine in emergency.

[13] Top cover (back)

Use this panel to enter information to operate the machine.

Cover for ensuring user safety

This machine will not operate if open. Open this cover to access the folding section.

1-3

Chapter 1 Before Operation

2-2. External Parts (delivery side)

[7]

[8]

[1]

[2]

[6]

No.

Name

[1] Paper guide roller

[2] Belt stacker

[3] Guide

[4] Non-fold stacker

[5] Paper holder

[6] Paper holding guide

[7] Fold stacker

[8] Stacker connector

[5]

[4]

[3]

Function

Holds the saddle-stitched/folded paper as an aid for the belt stacker.

Sends stitched and folded or folded booklets to the fold stacker.

Aligns unfolded booklets in the non-fold stacker.

Receives unfolded booklets.

Holds a booklet ejected.

Stops unfolded booklets ejected to the non-fold stacker.

Receives folded booklets.

Connects the power cord of the belt stacker.

1-4

Chapter 1 Before Operation

2-3. Internal Parts (stitching section 1)

[1]

No.

Name

[1] Stitching side jogger

[2] Conveyance roller

[3] Back jogger

[3]

[2] [2]

Function

Aligns the sides of paper.

Conveys paper to the paper alignment section.

Aligns the leading and trailing edges of paper.

[1]

1-5

Chapter 1 Before Operation

2-4. Internal Parts (stitching section 2)

[3]

[2]

[1]

[4]

[1]

1-6

No.

Name

[1] Stitcher head

Function

Binds paper with wire.

[2] Saddle stitching stopper Rises to hold down paper during saddle stitching.

[3] Stitching guide Prevents paper from curling during saddle stitching.

[4] Side stitching stopper Rises during side stitching (corner stitching) to hold down paper.

2-5. Internal Parts (folding section)

Chapter 1 Before Operation

[7]

[1]

[2]

No.

[1]

[2]

[3]

[4]

[5]

[6]

[5]

Name

Folding side guide

Folding back roller

Conveyance belt

Folding roller

Folding stopper

Guide plate

[7] Folding section press roller

[4]

[3]

Function

Helps paper being transported horizontally straight.

Conveys paper to the folding stopper and prevents paper from being out of alignment.

Conveys paper.

Folds paper.

Decides a folding position.

Prevents paper from curling. Can be opened and closed to remove jammed paper.

Presses down unfolded paper and prevents paper from being out of alignment.

1-7

Chapter 1 Before Operation

2-6. Stitcher Head

1-8

No.

Name

[1] Wire guide spring assembly

[2] Felt

Function

Feeds wire to the stitching section.

[3] Wire straightner eccentrilc nut

Cleans the wire surface and applies a small amount of oil.

Straightens the wire.

[4] Face plate Adjusts the length of the wire.

[5] Wire straightener rollers Straightens the wire.

[6] Grip

[7] Swivel holder

[8] Swivel

[9] Wire cutter

[10] Tension pawl

[11] Swivel operationg spring

[12] Former

Grips the wire and send it downwards.

Holds the swivel.

Holds the cut wire and rotate it 90 degrees.

Cuts the wire.

Prevents the wire to reverse.

Drives the swivel. It rotates the swivel 90 degrees and returns it to its original position.

Cuts the wire and bends it into C shape.

3-1. Panel Keys

[12]

[13] [3]

[1]

[2]

[11] [10] [9] [8] [7]

[6] [5] [4]

No.

[1] Start key

Name

[2] Stop key

[3] Fine adjustment key

[4] Jog key

Function

Starts operations. When an upstream unit is connected to this machine, press the start key of the upstream unit.

Stops operations after ejecting all paper being processed. When an upstream unit is connected to this machine, press the stop key of the upstream unit.

Puts the machine in the fine adjustment mode. Pressing the start key in the fine adjustment mode puts the machine in the step mode*.

When used in the step mode, starts jogging movements of the stitching side jogger and back jogger in the stitching section and starts turning the conveyance belt in the folding section.

Stitches and folds paper in the step mode.

Ejects paper inside the machine forcibly.

Used to enter numbers for paper size,etc.

[5] Test key

[6] Forcible ejection key

[7] Numeric keypad/C

(clear) key

[8] Return key

[9] Cancel key

[10] Function key

[11] LED indicator

[12] LCD display

[13] Arrow keys

Confirms selections and settings.

Cancels selections and settings.

Displays a screen to specify the number of jogs, the number of presses, etc.

Blinks when the machine is in the power saving mode or when any trouble has occurred.

Displays a paper size, a binding mode and error messages.

Press the up and down keys to change the setting item and press the right and left keys to change the setting.

* The step mode is used to fine adjust each part while passing paper inside the machine.

1-9

4-1. Top Screen

The top screen is a screen displayed first when you turn on the power.

[1]

[2]

[3]

Set 1 Ready

Saddle/Fold

420.0 x 297.0

C : 00000

[4]

[5]

No.

Name

[1] Memory No.

[2] Binding mode

[3] Paper size

[4] Status

[5] The number of sets processed

Function

Displays a memory No. currently selected.

Displays a binding mode of the memory currently selected.

Displays a paper size (length x width*) of the memory currently selected.

Displays a current machine status.

Displays the number of sets processed by the machine. Pressing the C key for two seconds or more returns the count to "00000." Once you turn off the power, the count returns to "00000."

* The definition of length x width is as follows.

Length

Paper feed direction

Width

1-10

Chapter 1 Before Operation

Memory No.

The memory number consists of 1 to 20. Default settings at shipment are as follows. Each memory number can be overwritten.

Select the memory number of the binding mode to be used, change the size and begin binding.

(UK)

Memory No,

420 x 297 (A3)

297 x 210 (A4)

210 x 148 (A5)

364 x 257 (B4)

257 x 182 (B5)

210 x 297 (A4)

431.8 x 279.4

279.4 x 215.9

355.6 x 215.9

254 x 203.2

420 x 297 (A3)

297 x 210 (A4)

210 x 148 (A5)

364 x 257 (B4)

257 x 182 (B5)

210 x 297 (A4)

431.8 x 279.4

279.4 x 215.9

355.6 x 215.9

254 x 203.2

Paper size (mm)

(length x width)

Binding mode

Saddle stitching

Folding

No folding

Folding

No folding

Folding

(USA)

Memory No, Paper size (inch)

(length x width)

16.54 x 11.69

11.69 x 08.27

08.27 x 05.83

14.33 x 10.12

10.12 x 07.17

08.27 x 11.69

17.00 x 11.00 (Double Letter)

11.00 x 08.50 (Letter)

14.00 x 08.50 (Legal Size)

10.00 x 08.00 (Government)

16.54 x 11.69

11.69 x 08.27

08.27 x 05.83

14.33 x 10.12

10.12 x 07.17

08.27 x 11.69

17.00 x 11.00 (Double Letter)

11.00 x 08.50 (Letter)

14.00 x 08.50 (Legal Size)

10.00 x 08.00 (Government)

Binding mode

Saddle stitching

Folding

No folding

Folding

No folding

Folding

1-11

Chapter 1 Before Operation

4-2. Setting Menus

The setting menu is displayed if you press the return key with the top screen displayed.

Set 1 Ready

Saddle/Fold

420.0 x 297.0

C : 00000

> Set 1

Saddle/Fold

Length 420.0

Width 297.0

Return key

The setting menu is not displayed when the settings for details of binding can be made on the upstream unit. When the setting menu is not displayed, make the settings referring to the Instruction Manual for the upstream unit.

The menu items are as follows. Use these items to enter information on a booklet to be made.

Setting items

Binding mode

Length

(Paper length)

Width

(Paper width)

Setting details

Saddle stitch/fold, saddle stitch, side stitch /fold, side stitch, corner stitch/fold, corner stitch, fold, no stitch/no fold

Paper length

Saddle stitch/fold, saddle stitch, fold, no stitch/no fold

Range of input: 210.0 to 460.0 mm/8.27 to 18.11 inches

Side stitch/fold, side stitch, corner stitch/fold, corner stitch

Range of input: 182.0 to 215.9.0 mm/7.17 to 8.50 inches

Paper width

Saddle stitch/fold, saddle stitch, fold, no stitch/no fold

Range of input: 148.0 to 320.0 mm/5.83 to 12.60 inches*

*Although the paper width is 105 to 148 mm/4.13 to 5.83 inches when using the small booklet-kit (option), the range of paper width you can enter is 148 to 191 mm/5.83 to

7.52 inches. This is because you need to enter a value "paper width + 43 mm" when using the small booklet-kit.

Corner stitch/fold, corner stitch

Range of input: 257.0 to 297.0 mm/10.12 to 11.69 inches

Side stitch/fold, side stitch

Range of input: 277.0 to 317.0 mm/10.91 to 12.48 inches*

*When using the corner stitching kit, you need to enter a value "paper width + 20 mm/0.79 inch." The above mentioned values already include the extra "20mm/0.79 inch."

1-12

Chapter 1 Before Operation

Setting items

S-Width

(Stitching width)

Setting details

The width between both stitches

When the paper width is entered, the standard width will automatically be set. The stitching width can be changed.

Saddle stitch/fold, saddle stitch, side stitch /fold, side stitch

Standard position: (paper width÷2) mm/inch

Range of input: 70.0 to (paper width–74) mm/2.76 to (paper width–2.91) inches

When the small booklet-kit (option) is attached, the stitching width is fixed to

70 mm/2.76 inches.

The width cannot be changed.

Side stitch/fold, side stitch

Standard position: (paper width–50 mm/1.97 inches)

Range of input: 70.0 to (paper width–50) mm/2.76 to (paper width–1.97) inches

When entering paper width, if the standard position falls on the stitch prohibited area ( p.2-19). the value that avoids the stitch prohibited area will be automatically set. If the folding knife and a stitch coincide, the folding position may slightly change.

S-Posi

(Stitching position)

F-Posi

(Folding position)

Trimming

Length (booklet length after trimming)

Length from the paper leading edge to the stitching position

When the paper length is entered, the standard stitching position will automatically be set. The position can be changed.

Saddle stitch/fold, saddle stitch

Standard position: (paper width÷2) mm/inch

Range of input: (paper length–235 mm/9.25 inches)* to (paper length–100 mm/3.94 inches)

*In the following case, 100 mm/3.94 inches will be the minimum.

Paper length shorter than 235 mm/9.25 inches or (paper length–235 mm/9.25 inches)

< 100 mm/3.94 inches

Side stitch/fold, side stitch, corner stitch/fold, corner stitch

Fixed to 6 mm/0.24 inch

Length from the paper leading edge to the folding position

When the paper length is entered, the standard folding position will automatically be set.

The position can be changed.

Standard folding position: (Paper length÷2) mm/inch

Range of input: 105 to 230 mm/4.13 to 9.06 inches

Select "On" or "Off."

*When a binding mode is set to no fold, corner stitch/fold,or side stitch/fold, this item is not displayed.

When Trimming is set to "On," this indicates the booklet width after trimming.

Standard position: (paper width÷ 2 mm/0.08 inch)–3 mm (0.12 inch)

*When a binding mode is set to no fold, corner stitch/fold or side stitch/fold, this item is not displayed.

Range of input: 85 to 230 mm/3.35 to 9.06 inches

1-13

Chapter 1 Before Operation

Setting menu map

Set 1

> Saddle/Fold

Length

Width

420.0

297.0

Set 1

> Saddle

Length

Width

420.0

297.0

Set 1

S-Width

S-Posi

F-Posi

153.0

210.0

Set 1

S-Width

153.0

S-Posi 210.0

Set 1

> Fold

Length

Width

420.0

297.0

Set 1

F-Posi

210.0

Set 1

> No S/No Fold

Length

Width

420.0

297.0

Set 1

Trimming

Length 210.0

Set 1

Trimming OFF

1-14

Chapter 1 Before Operation

4-3. Function Menus

The function menu is displayed if you press the F key with the top screen displayed.

Only a part of setting items is displayed on the panel of this machine depending on the upstream units connected.

Set 1 Ready

Saddle/Fold

420.0 x 297.0

C : 00000

No. of Jogs

No. of Press

No. of Sheet

Middle Jog

F key

The function menu is not displayed on the panel of this machine when making settings on the upstream unit.

Refer to the Instruction Manual of the upstream unit for the operation method.

The menu items are as follows. Use these items to select the number of jogs, number of sheets to be handfed, etc.

Setting items

No. of Jogs

(The number of jogs)

(*)

No. of Press

(The number of presses)

(*)

No. of Sheet

(The number of sheets)

Middle jog

Setting details

The number of times the jogger moves at the paper infeed section when handfeeding paper.Select from 1 to 9.

The number of times the press unit moves when handfeeding paper.Select from 0 to

10.

You can specify the number of pages (number of sheets) contained in a set when handfeeding paper. Select from 1 to 20.

Handfeed

You can make settings when feeding paper one by one with the upstream unit (sheet feeder and so on) connected. One jog movement is performed every time the number of sheets is specified while feeding paper. Select from 0.2 to 9.

When 0 is specified, jog movement is not performed while feeding paper.

When handfeeding paper, you can specify how many times you are going to insert paper before a stitch is applied. When the specified number of handfeed is complete, a stitch will be applied. Select from 1 to 9.

Set it to On when using the 6 page insert-kit (option).

P-Roll

(Press roller)

F-Convey

(Folding conveyance belt)

Specify whether to keep the folding conveyance belt turning even after paper has reached the folding stopper. Normally set it to Off. Only when "no stitch/fold" is selected, set it to On to stabilize a folding position by pressing a booklet against the folding stopper.

Stitch (Stitching test) Used to check stitching conditions. When set to "Stitch" from "Off," paper stops at the stitching section and pressing the start key or test key starts stitching. The stitched paper will be ejected to the fold stacker.

This can be used only for saddle stitching.

1-15

Chapter 1 Before Operation

Setting items

Stack-B Start T

(stacker belt start timing)

Stack-B Oper T

(stacker belt operating time)

S-Side Release

(Stitching side release)

Setting details

Specify the timing to start turning the belt of the belt stacker. When booklets discharged to the folding stacker do not align, use this item. Select from 0 to 9.

Specify how long the belt of the belt stacker keeps turning. When booklets discharged to the folding stacker do not align, use this item. Select from –2 to 6.

Specify the timing to release the stitching side jogger. When a paper jam occurs in the stitching side jogger or the folding position is not appropriate, use this item. Select from

–20 to 30.

(*)When performing feeding and binding operations from the upstream unit, the number of jogs or presses is automatically adjusted according to the processing speed.

1-16

Chapter 1 Before Operation

Function menu map

No. of Jogs

No. of Press

No. of Sheet

Middle Jog

P-Roll

F-Convey

Stitch

OFF

Handfeed

P-Roll

F-Convey

Stitch

OFF

Handfeed

P-Roll

F-Convey

Stitch

OFF

TEST

Handfeed

P-Roll

F-Convey

Stitch

OFF

Ready

Handfeed

P-Roll

F-Convey

Stitch

OFF

Active

Stack-B Start T

> +0

Stack-B Oper T

S-Side Release

> +0

1-17

Chapter 1 Before Operation

4-4. Fine Adjustment Menus

The fine adjustment menu is displayed if you press the return key with the top screen displayed.

Fine adjustment key

Set 1 Ready

Saddle/Fold

420.0 x 297.0

C : 00000

Fine Adjustment

Stitching Sec.

>Side Jog 297.0

The menu items are as follows. Use these items to fine adjust stitching and folding positions while checking a finished booklet.

When you press the start key of the upstream unit or the start key of this machine with the fine adjustment menu selected, the machine enters the step mode. You can adjust each part while feeding paper.

When the settings can be made on the upstream unit, the upstream unit enters the step mode.

Refer to the Instruction Manual for the upstream unit for the operational method.

Setting items

Stitching

Sec.

(Stitching section)

Side Jog

(Side

Setting details

Adjusts the position of the stitching side jogger. Adjustment range=±5 mm/±0.20 inch, movement=0.2 mm/0.01 inch

Jogger)

Stopper Adjusts the position of the stitching stopper. Adjustment range=±5 mm/±0.20 inch,

Posi

(Position)

Width movement=0.2 mm/0.01 inch

Adjusts the stitching position. Adjustment range=±5 mm/±0.20 inch, movement=0.1 mm/0.004 inch

Adjusts the stitching width. Adjustment range=±5 mm/±0.20 inch, movement=1 mm/0.04 inch

Adjusts the position of the stitching side guide. Adjustment range=±4.8 mm/±0.19 inch, movement=0.3 mm/0.01 inch

Folding

Sec.

(Folding section)

Stit/Fold

(Stitching section/ folding section)

M-Table*

(Movable table)

Side-G

(Side guide)

B-Roller

(Back roller)

Posi

(Position)

Roll Gap*

(Roller gap)

Posi*

(Position)

Adjusts the position of the folding back roller. Adjustment range=+10 to –15 mm/+0.39 to –0.59 inch, movement=0.1 mm/0.004 inch

Adjusts the folding position. Adjustment range=±5 mm/±0.20 inch, movement=0.1 mm/0.004 inch

Adjusts the roller clearance. Adjustment range=–0.9 mm/±0.04 inch to 1.2 mm/0.05 inch, movement=0.15 mm/0.01 inch

Adjusts the stitching position and folding position at the same time.

Adjustment range=±5 mm/±0.20 inch, movement=0.1 mm/0.004 inch

Adjusts the position of the machine. Adjustment range=±5 mm/±0.20 inch, movement=1 mm/0.003 inch

* These items can be used only in the fine adjustment mode. When the machine is set to the step mode, this item is not available.

1-18

Chapter 1 Before Operation

Fine adjustment menu map

Fine Adjustment

Stitching Sec.

Preset key of the upstream unit

(when connected to the upstream unit)

Start key (when not connected to the upstream unit)

>Side Jog 297.0

Fine Adjustment

Stitching Sec.

>Stopper 420.0

Fine Adjustment

Stitching Sec.

>Posi

210.0

Fine Adjustment

Stitching Sec.

>Width

153.0

Fine Adjustment

Folding Sec.

>Side-G 297.0

Fine Adjustment

Folding Sec.

>B-Roller

420.0

Fine Adjustment

Folding Sec.

>Posi 210.0

Fine Adjustment

Folding Sec.

>Roll Gap

Fine Adjustment

Stit/Fold

>Posi - ◄ ► +

Fine Adjustment

>M-Table

Step Mode

Stitching Sec.

>Side Jog 297.0

Step Mode

Stitching Sec.

>Stopper

420.0

Step Mode

Stitching Sec.

>Posi 210.0

Step Mode

Stitching Sec.

>Width

153.0

Step Mode

Folding Sec.

>Side-G 297.0

Step Mode

Folding Sec.

>B-Roller 420.0

Step Mode

Folding Sec.

>Posi

210.0

1-19

[1] DBM-350T (option)

DBM-350 (this unit)

[2] Corner stitching-kit (option)

[3] Small booklet-kit (option)

1-20

Stitching guide Folding side guide Stitching side jogger (L) Stitching side jogger (S)

6. Accessories

Check that the following accessories are supplied with the DBM-350.

[1]

[2]

[3]

Chapter 1 Before Operation

No.

[1] Longnose pliers

Name

[2] Oiler

[3] Instruction manual

Qty.

Explanation

1 Used to install a wire to the stitcher head.

1 Used to apply oil to the stitcher head.

1 This manual

1-21

1-22

Chapter 2 Basic Operation

This machine has a main power switch and a power switch.

When the upstream unit is connected to this machine

When the upstream unit is connected to this machine, set the main power switch to "I" and the power switch to off. The remote function allows this machine to turn on/off by pressing the power switch for the upstream unit.

When using this machine alone

When using this machine alone, set the main power switch to "I" and the power switch to on.

Off

Main power switch

● Before turning off the power switch, make sure that you turn off the main power switch first.

● If an upstream unit is connected, do not turn on/off the power of this machine by itself.

This may cause the machine to operate abnormally. Be sure to turn on/off the main power switch or the power switch of the upstream unit instead.

Power saving mode

When this machine is not touched for more than 30 minutes, the machine enters the power saving mode automatically. The back light of the LCD display will be turned off and the LED indicator will blink slowly. To release the mode, follow one of the operations listed below.

● Press any key on the control panel.

● Open and close the top cover.

● Perform an operation on the upstream unit for this machine (ex. pressing the start key, presetting, ejecting paper forcibly, etc.)

2-2

Make settings for a binding mode, paper size, trimming and others on the control panel. If you do not use the default memory, select a memory No. that can be overwritten and make settings following the procedures below.

Example: Use the memory No.1 (Set 1)

A3 (double letter) paper, saddle stitching and folding,

Desired length after trimming 206 mm/8.11 inches

When the top screen is displayed, press the return key.

Set 1 Ready

Saddle/Fold

420.0 x 297.0

C : 00000

Press the key or key to select

"Set 1."

For details on the memory No.1 to 20, refer to Chapter 1 "4-1. Top Screen" ( p.1-10).

Press the return key.

> Set 1

Saddle/Fold

Length 420.0

Width

297.0

The binding mode will be selected. For details on the binding type, refer to Chapter

1 "4-2. Setting Menus" ( p.1-12).

Press the key or key to select

"Saddle/Fold."

Press the return key.

"Length" will be selected.

Press the key or key.

Now you can change the value.

Enter "4200/1654" using the numeric keypad.

Set 1

> Saddle/Fold

Length 420.0

Width 297.0

Set 1

Saddle/Fold

> Length 420.0

Width

297.0

2-3

Chapter 2 Basic Operation

Press the return key.

"Width" will be selected.

Press the key or key.

Now you can change the value.

Enter "2970/1169" using the numeric keypad.

Press the return key.

"S-Width" will be selected.

"S-Width" "S-Posi" and "F-Posi" are automatically set to the standard position when length and width are entered.

Although these items are usually used at the standard position, if you want to change them, refer to Chapter 3 "Advanced

Operation."

Press the key to select "Trimming."

Press the key or key.

Now you can change the setting.

Press the key or key to select

"On."

Press the return key.

2-4

Set 1

Saddle/Fold

Length 420.0

> Width

297.0

Set 1

S-Width 153.0

S-Posi

F-Posi

210.0

Set 1

> Trimming OFF

Length 207.0

"Length" (booklet length after trimming) will be selected.

Press the key or key.

Now you can change the value.

Enter "2060/0811" using the numeric keypad.

Press the return key.

The screen for the setting 1 will be displayed.

Press the cancel key.

The top screen will be displayed.

You can change the value using the key or key in addition to entering the value using the numeric keypad.

Chapter 2 Basic Operation

Set 1

Trimming

> Length 207.0

> Set 1

Saddle/Fold

Length 420.0

Width

297.0

2-5

Load paper on the upstream unit.

Set a paper size and binding mode on the control panel of the upstream unit.

For details, refer to the instruction manual of the upstream unit.

When the DC-10/60, the DC-10/60 PRO, or the DC-8/32 is connected to this machine as an upstream unit, set a paper size and binding mode using the control panel of the DBM-350.

2-6

Before starting a binding operation, adjust each section in the step mode. The adjusted value in the step mode is saved in the memory you are currently using.

● To select whether to trim a booklet in the step mode, use the control panel of the

DBM-350T. For details, refer to the instruction manual of the DBM-350T.

● Length (booklet length after trimming) cannot be adjusted in the fine adjustment menu.

To adjust the length, go to "Length" in the setting menus ( p.1-13). After adjusting the length, make a sample to check the finish.

● When the settings can be made on the upstream unit, the step mode starts on the upstream unit.

Refer to the Instruction Manual for the upstream unit for the operational method.

4-1. Starting the Step Mode

When the top screen is displayed, press the fine adjustment key on the control panel of the DBM-350.

Set 1 Ready

Saddle/Fold

420.0 x 297.0

C : 00000

After the guides move according to the paper size, the fine adjustment menu screen will be displayed.

Fine Adjustment

Stitching Sec.

>Side Jog

Press the start key on the control panel of the upstream unit.

297.0

A set of paper will be conveyed from the upstream unit to the stitching section of the DBM-350 and stop there.

When the upstream unit is not connected to the DBM-350, press the start key of the DBM-350.

2-7

Chapter 2 Basic Operation

4-2. Adjusting the Stitching Section

Press the jog key.

The stitching side jogger and the back jogger will move.

When you press the jog key once, the joggers will open. When pressed again, they will close.

Check the paper touches the stitching side jogger lightly.

If an adjustment is necessary, go to step 3.

If an adjustment is not necessary, go to step 5.

Back jogger

Side jogger

Press the key or key to change the value.

Press the return key.

The stitching side jogger will move to the specified position.

Press the jog key.

The stitching side jogger and the back jogger will move.

2-8

Side jogger

Step Mode

Stitching Sec.

>Side Jog

297.0

Paper

Check the paper touches the back jogger lightly.

If an adjustment is necessary, go to step 7.

If an adjustment is not necessary, go to step 10.

Back jogger

Chapter 2 Basic Operation

Press the key to select "Stopper"

(stitching stopper).

Press the key or key to change the value.

Press the return key.

The stitching stopper will move to the specified position.

Press the test key.

When binding with folding

The paper will be stitched and conveyed to the folding section.

Proceed to "4-3. Adjusting the Folding

Section."

When binding without folding

The paper will be stitched and ejected to the non-fold stacker.

Step Mode

Stitching Sec.

>Stopper 420.0

Paper

2-9

Chapter 2 Basic Operation

4-3. Adjusting the Folding Section

Press the jog key.

The paper will come to the correct folding position.

Check that there is space of a few mm/inch between the folding side guides and paper.

If an adjustment is necessary, go to step 3.

If an adjustment is not necessary, go to step 5.

Folding side guide

Step Mode

Folding Sec.

>Side-G 297.0

Paper

Press the key or key to change the value.

Press the return key.

The folding side guide will move to the specified position.

Press the jog key.

The paper will come to the correct folding position.

2-10

Check that the folding back roller touches the paper.

If an adjustment is necessary, go to step 7.

If an adjustment is necessary, go to step

10.

Folding back roller

Chapter 2 Basic Operation

Step Mode

Folding Sec.

>B-Roller

420.0

Paper

Press the key to select "B-Roller"

(folding back roller).

Press the key or key to change the value.

Press the return key.

The folding back roller will move to the specified position.

Press the test key.

Paper will be ejected to the fold stacker.

Press the cancel key.

The top screen will be displayed.

2-11

Check the binding condition of the booklet discharged in the step mode. Fine adjustment is required when sheets are not aligned, or the stitching or folding position is unsatisfactory.

5-1. When Sheets Are Not Aligned

● The sheets of paper are not

aligned along the length.

● The sheets of paper are

not aligned along the side.

● The sheets of paper are not

aligned along the length and side.

It is necessary to adjust the stitching stopper.

It is necessary to adjust the stitching side joggers.

It is necessary to adjust both the stitching stopper and the stitching side joggers.

Adjust the distance between the right and left stitching side joggers and the position of the stitching stopper. You can adjust the positions of the stitching side jogger and the stitching stopper in the range of ±5 mm/±0.20 inch from the position set in the memory.

When the top screen is displayed, press the fine adjustment key on the control panel of the DBM-350.

After the guides move according to the paper size, the fine adjustment menu screen will be displayed.

Press the key to select "Side Jog"

(side jogger) or "Stopper" (stitching stopper).

Press the key or key to change the value.

Set 1 Ready

Saddle/Fold

420.0 x 297.0

C : 00000

Fine Adjustment

Stitching Sec.

>Side Jog

297.0

2-12

For the side jogger

● Pressing the key will make the distance between the two side joggers longer by 0.2 mm/0.01 inch.

● Pressing the key will make the distance between the two side joggers shorter by 0.2 mm/0.01 inch.

For the stitching stopper

● Pressing the key will move the stitching stopper forward by 0.2 mm/0.01 inch.

● Pressing the key will move the stitching stopper backward by 0.2 mm/0.01 inch.

You can also enter a value using the numeric key pad. Enter a value in the range of ±5 mm/±0.20 inch.

Press the return key.

The stitching side jogger and the stitching stopper will move to the specified position.

Press the cancel key.

The top screen will be displayed.

Chapter 2 Basic Operation

2-13

Chapter 2 Basic Operation

5-2. When Stitching and Folding Positions Do Not Align

● Correct example

The folded line and stitched

position are aligned.

● The folded line is

slightly deviated above

the stitched position.

● The folded line is slightly

deviated below the stitched

position.

Paper ejection direction

Fine adjust the stitching position or folding position.

5-2-1. Moving the stitching position to align it with the folding position

Move the stitcher to fine adjust the stitching position. You can adjust the position in the range of ±5 mm/±0.20 inch from the position set in the memory.

When the top screen is displayed, press the fine adjustment key on the control panel of the DBM-350.

After the guides move according to the paper size, the fine adjustment menu screen will be displayed.

Press the key to select "Posi"

(position) of "Stitching Sec."

Press the key or key to change the value.

Set 1 Ready

Saddle/Fold

420.0 x 297.0

C : 00000

Fine Adjustment

Stitching Sec.

>Posi 210.0

● Pressing the key will move the stitching position by 0.1 mm/0.004 inch backward.

● Pressing the key will move the stitching position by 0.1 mm/0.004 inch forward.

Stitching position

You can also enter a value using the numeric key pad. Enter a value in the range of ±5 mm/±0.20 inch.

2-14

Chapter 2 Basic Operation

Press the return key.

The stitcher will move to the specified position.

Press the cancel key.

The top screen will be displayed.

5-2-2. Moving the folding position to align it with the stitching position

Move the folding back roller and the folding stopper to fine adjust the folding position. You can adjust the position in the range of ±5 mm/±0.20 inch from the position set in the memory.

When the top screen is displayed, press the fine adjustment key on the control panel of the DBM-350.

After the guides move according to the paper size, the fine adjustment menu screen will be displayed.

Press the key to select "Posi"

(position) of "Folding Sec."

Press the key or key to change the value.

Set 1 Ready

Saddle/Fold

420.0 x 297.0

C : 00000

Fine Adjustment

Folding Sec.

>Posi 210.0

● Pressing the key will move the stitching position by 0.1 mm/0.004 inch backward.

● Pressing the key will move the stitching position by 0.1 mm/0.004 inch forward.

Folding position

You can also enter a value using the numeric key pad. Enter a value in the range of ±5 mm/±0.20 inch.

Press the return key.

The stitcher and the folding stopper will move to the specified position.

2-15

Chapter 2 Basic Operation

Press the cancel key.

The top screen will be displayed.

5-3. Adjusting Stitching and Folding Positions Simultaneously

Correct example

The stitched/folded line is at the center of the paper.

The stitched/folded line is out of position and the top half of the paper is shorter.

The stitched/folded line is out of position and the bottom half of the paper is shorter.

Paper ejection direction

Misalignment

The stitcher, folding back roller and folding stopper can be moved at the same time to fine adjust the stitching and folding positions simultaneously. You can adjust the position in the range of ±5 mm/±0.20 inch from the position set in the memory.

If you have already fine adjusted the stitching and folding positions in "5-2. When

Stitching and Folding Positions Do Not Align," the range you can adjust here will be less than ±5 mm/±0.20 inch. For example, if you have adjusted the stitching position by +3 mm/0.12 inch, the adjustable range is between +2 mm/+0.08 inch and –5 mm/–0.20 inch.

When the top screen is displayed, press the fine adjustment key on the control panel of the DBM-350.

After the guides move according to the paper size, the fine adjustment menu screen will be displayed.

Press the key to select "Posi" of

"Stit/Fold" (Stitching section/folding section).

Press the key or key to change the value.

Each time you press the key, the stitcher, folding back roller, the folding back roller and the folding stopper move.

Set 1 Ready

Saddle/Fold

420.0 x 297.0

C : 00000

Fine Adjustment

Stit/Fold

>Posi

- ◄ ► +

2-16

Chapter 2 Basic Operation

● Pressing the key will move the stitching and folding positions simultaneously by 0.1 mm/0.004 inch backward.

● Pressing the key will move the stitching and folding positions simultaneously by 0.1 mm/0.004 inch forward.

If you press the key or key while holding down the F key, they will move by 0.5 mm/0.02 inch.

You can also enter a value using the numeric key pad. Enter a value in the range of ±5 mm/±0.20 inch.

Press the cancel key.

The top screen will be displayed.

Stitched position, folded position

2-17

Chapter 2 Basic Operation

5-4. Adjusting the Stitching Width

Move the stitcher position to fine adjust the stitching width. Stitching width is the center to center distance between the two stitches ( p.3-2). The stitching width is symmetrical on both sides from the center line of paper.

You can adjust the position in the range of ±5 mm/±0.20 inch from the position set in the memory.

When the top screen is displayed, press the fine adjustment key on the control panel of the DBM-350.

After the guides move according to the paper size, the fine adjustment menu screen will be displayed.

Press the key to select "Width" of

"Stitching Sec."

Press the key or key to change the value.

Set 1 Ready

Saddle/Fold

420.0 x 297.0

C : 00000

Fine Adjustment

Stitching Sec.

>Width

148.5

● Pressing the key will make the stitching width wider by 1 mm/0.04 inch.

● Pressing the key will make the stitching width narrower by 1 mm/0.04 inch.

Center line

A=B

You can also enter a value using the numeric key pad. Enter a value in the range of ±5 mm/±0.20 inch.

Press the return key.

The stitcher will move to the specified position.

Press the cancel key.

The top screen will be displayed.

If the value you entered falls on the stitch prohibited area*, the folding knife and a stitch coincide and the folding position may slightly change. We recommend that you do not fine adjust a stitching position and leave it as it is.

2-18

Chapter 2 Basic Operation

*Stitch Prohibited Area

The position at which the folding knife and a stitch coincide is called the stitch prohibited area.

When fine adjusting the stitching width, avoid the stitch prohibited area.

Stitch prohibited area

253 to 287 mm/9.96 to 11.30 inches

205 to 215 mm/8.07 to 8.47 inches

151.3 to 167.3 mm/5.96 to 6.59 inches

70 to 115 mm/

2.76 to 4.53 inches

Folding knife

Paper center line

5-5. When Fold is Skewed

● Adjust the angle of the folding stopper using the folding stopper adjustment dial.

Turn the dial upward.

Turn the dial downward.

● If the folding side guides are set too narrow or wide, folding misalignment may occur. Adjust the folding side guide and folding back roller again in the step mode. ( p.2-10)

2-19

Chapter 2 Basic Operation

5-6. When stitching position is not perpendicular to paper

Adjust the angle of the stitcher in the following way.

Figure A

Adjustment knob

Figure B

Open the top cover (front).

Loosen the lock screw.

Turn the adjustment knob.

For the condition shown in Figure A, turn the knob in the clockwise direction.

For the condition shown in Figure B, turn the adjustment dial in the counterclockwise direction.

After adjustment, tighten the lock screw.

Close the top cover (front).

Lock screw

2-20

6-1. Adjusting the stitch length

Loosen the face plate adjusting slide nut using a flat-blade (8 x 1.6).

To increase the overall length of the stitch, turn the length adjustment nut clockwise using a flat-blade (8 x 1.6).

To shorten the stitch legs or draw less wire from the wire spool, turn the length adjustment nut counterclockwise.

Tighten the face plate adjusting slide nut.

Length adjustment nut

Face plate adjusting slide nut

6-2. Adjusting the length of the left leg

If the stitch is off-center (one leg is longer than the other), the length of the left leg has to be changed.

Select A3 (16.54 x 11.69) size on the control panel and press the start key to widen the width between the stitcher holders.

This will make it easier to make adjustments.

Loosen the wire guide spring bracket screw using a 12 mm-hexagonal wrench.

Loosen the wire guide adjustment lock screw using a hexagonal wrench (2 mm).

Wire guide adjustment lock screw

Wire guide spring bracket screw

Do not remove the wire guide spring bracket screw and the wire guide adjustment lock screw. Just loosen them.

2-21

Chapter 2 Basic Operation

Using a flat-blade screwdriver (8 x

1.6), turn the wire guide adjustment screw clockwise if a shorter left leg is necessary and counter-clockwise if a longer left leg is necessary.

● Turn the screw 2 only slightly. A quarter turn of the screw will make a considerable difference in the length of the stitch's length.

● If the wire guide adjustment screw has been turned counterclockwise, tap down on the wire guide spring bracket before tightening the wire guide adjustment screw.

Tighten the wire guide spring bracket screw and the wire guide adjustment lock screw.

Wire guide adjustment screw

Shorter leg

Longer leg

2-22

7-1. Adjusting the Stitching Guide

The stitching guide should be set at high positions normally. However, you need to adjust the position in the following cases.

When the upstream unit is not connected, press the start key of this machine.

● Set it at low positions if paper rides onto the saddle stitching stoppers and jams.

● Set it high when paper cannot be conveyed smoothly to the folding section.

Stitching guide

High

Low

Stitching guide screw

7-2. Adjusting Paper Guide Rollers

When the DBM-350 is not connected to the trimmer, adjust the paper guide rollers as described below.

Loosen the set screw.

Place a booklet as shown in the figure.

Set the paper guide rollers at about

30 mm/1.18 inches from the book spine.

Tighten the set screw.

Set screw

Paper

Paper guide roller

30 mm/1.18 inches

2-23

Chapter 2 Basic Operation

7-3. Adjusting Guides on the Non-fold Stacker

Adjust the position of the guides and the paper holding guide on the non-fold stacker.

Place a booklet on the non-fold stacker. Then, set the guides about

20 mm/0.79 inch away from the left and right sides of the paper.

Guide

Set the paper holding guide about

50 mm/1.97 inches away from the leading edge of the paper.

Non-fold stacker

Paper holding guide

Paper holding guide Non-fold stacker

50 mm/

1.97 inches

20 mm/0.79 inch

Guide

20 mm/0.79 inch

●

As above standard position will differ according to the paper size, quality and number of sheets, set the guides accordingly.

● Set the guides and paper holding guide so that the curved part faces outwards as shown in the figure. Set the curved part inwards only when the paper is too big and the guides and paper holding guide cannot be set.

● The paper stacking height for the non-fold stacker is about 90 mm/3.54 inches. As stacking paper more than this height will cause paper to jam, remove accumulated paper when performing continuous operations to ensure this height is not exceeded.

2-24

Chapter 2 Basic Operation

7-4. Adjusting the Roller Gap

If paper stops at the folding roller or paper is ejected skewed from the folding roller, the clearance between the folding rollers may not be appropriate. Adjust the clearance according to the paper thickness in the following way.

You can adjust the clearance in the range of

–0.9 mm/±0.04 inch to 1.2 mm/0.05 inch

When the top screen is displayed, press the fine adjustment key on the control panel of the DBM-350.

Set 1 Ready

Saddle/Fold

420.0 x 297.0

C : 00000

After the guides move according to the paper size, the fine adjustment menu screen will be displayed.

Fine Adjustment

Stitching Sec.

>Side Jog 297.0

Fine Adjustment

Folding Sec.

>Roll Gap

Press the key or key to select

"Roll Gap" (roller gap) of "Folding

Sec."

Press the key or key to change the value.

● Pressing the key will increase the clearance by 0.15 mm/0.01 inch.

● Pressing the key will decrease the clearance by 0.15 mm/0.01 inch.

If the clearance is too wide for the paper thickness, decrease the value. If the clearance is too narrow for the paper thickness, increase the value.

Press the return key.

The folding roller will move to the specified position.

Press the cancel key.

The top screen will be displayed.

2-25

Press the start key of the upstream unit to start binding operations.

Start key

DC-10/60 Control panel

Start key

DC-10/60 PRO Control panel

DC-8/32 Control panel

Adjusting the Paper Passage Line

Check that the paper passage line aligns with that of the upstream unit. If it does not align, adjust the position of this machine to avoid paper jams.

When the paper is conveyed from the upstream unit, check that there is equal space between the side joggers and paper on each side.

Stitching side jogger

Paper

Space

If you need to adjust the passage line, press the fine adjustment key on the control panel of the DBM-350 when the top screen is displayed.

After the guides move according to the paper size, the fine adjustment menu screen will be displayed.

Press the key to select "M-Table"

(movable table).

Press the key or key to change the value.

2-26

Set 1 Ready

Saddle/Fold

420.0 x 297.0

C : 00000

Fine Adjustment

Stitching Sec.

>Side Jog 297.0

Fine Adjustment

>M-Table +0

Press the return key.

The movable table will move to the specified position.

Adjust the value until the space between the stitching side jogger and paper is equal on each side.

Press the cancel key.

The top screen will be displayed.

Chapter 2 Basic Operation

2-27

2-28

Chapter 3 Advanced Operation

1-1. Details on Stitching Width

Stitching width is the center to center distance between the two stitches. When you enter paper width, the stitching width will be automatically set to the standard position. You can also change the width as you desire.

We recommend that you do not fine adjust a stitching position and leave it as it is. If the folding knife and a stitch coincide, the folding position may slightly change.

Paper conveyance direction

Stitching width

Paper width

● For saddle stitch/fold, saddle stitch, side stitch/fold, side stitch

Standard position=paper width÷2

Example: When paper width is 210 mm/8.27 inches

210 mm÷2=105 mm/

8.27 inches÷2=4.13 inches

Paper conveyance direction

Stitching width

105 mm/4.13 inches

Paper width

The input range is 70 mm/2.76 inches to (paper width–74 mm/2.91 inches)

●

For corner stitch/fold, corner stitch

Standard position=paper width–50mm/1.97 inches

Example: When paper width is 210 mm/8.27 inches

210–50 mm=160 mm/

8.27–1.97 inches=6.3 inches

3-2

Chapter 3 Advanced Operation

Length from the paper edge to the middle of the stitch

25 mm/0.98 inch

Paper conveyance direction

Stitching width

160 mm/6.30 inches

Paper width

The input range is 70 mm/2.76 inches to (paper width–50 mm/1.97 inches).

1-2. Changing Stitching Width

To change stitch width, follow the procedures below.

Example: Using memory No.1 (Set 1)

Saddle stitching A3 (16.54 x 11.69) paper, changing stitching width from

153 mm/6.02 inches to 160 mm/6.30 inches

When the top screen is displayed, press the return key.

Set 1 Ready

Saddle/Fold

420.0 x 297.0

C : 00000

The screen for the setting 1 will be displayed.

If you were using the settings other than the setting 1, Press the key or key to select the setting 1.

Press the key to select "S-Width."

Press the key or key.

Now you can change the value.

Enter "1600/0630" using the numeric keypad.

> Set 1

Saddle/Fold

Length 420.0

Width

297.0

Set 1

S-Width 153.0

S-Posi

F-Posi

210.0

Press the return key.

3-3

Chapter 3 Advanced Operation

Press the cancel key.

The top screen will be displayed.

3-4

2. Stitching Position

Chapter 3 Advanced Operation

2-1. Details on Stitching Position

A stitching position is a distance between the leading edge of the paper and a stitch. Although when the paper length is entered, the stitching position is automatically set to the standard position, you can also change it as you desire.

Paper length

Paper conveyance direction

Stitching position

● For saddle stitch/fold, saddle stitch

Standard position=paper length÷2

Example: When paper length is 420 mm/16.54 inches

420 mm÷2=210 mm/

16.54 inches÷2=8.27 inches

Paper length

Paper conveyance direction

Stitching position 210 mm/8.27 inches

The input range is (paper length–235mm/9.25inches) to (paper length–100 mm/3.94 inches).

However, when the paper length is less than 235 mm/9.25 inches or (paper length–253 mm/9.25 inches)<100 mm/3.94 inches, 100 mm/3.94 inches is the smallest value.

3-5

Chapter 3 Advanced Operation

● For side stitch/fold, side stitch, corner stitch/fold, corner stitch

The position is fixed at 6 mm/0.24 inch from the leading edge of the paper.

Paper length

Paper conveyance direction

Stitching position 6 mm/0.24 inch

3-6

Chapter 3 Advanced Operation

2-2. Changing the Stitching Position

To change the stitching position, follow the procedures below.

Example: Using memory No.1 (Set 1)

Saddle stitching A3 (16.54 x 11.69) paper, changing stitching width from

210 mm/8.27 inches to 200 mm/7.87 inches

When the top screen is displayed, press the return key.

Set 1 Ready

Saddle/Fold

420.0 x 297.0

C : 00000

The screen for the setting 1 will be displayed.

If you were using the setting other than the setting 1, press the key or key to select the setting 1.

Press the key to select "S-Posi"

(stitching position).

Press the key or key.

Now you can change the value.

Enter "2000/0787" using the numeric keypad.

> Set 1

Saddle/Fold

Length 420.0

Width 297.0

Set 1

S-Width 153.0

> S-Posi

F-Posi

210.0

Press the return key.

Press the cancel key.

The top screen will be displayed.

3-7

3-1. Details on Folding Position

A folding position is a position at which paper is folded. Although the folding position is automatically set to the standard position when the paper length is entered, you can also change it as you desire.

Paper length

Paper conveyance direction

Folding position

Standard position=paper length÷2

Example: When paper length is 420 mm/16.54 inches

420 mm÷2=210 mm/

16.54 inches÷2=8.27 inches

The input range is 105 to 230 mm/4.13 to

9.06 inches.

Paper length

Paper conveyance direction

Folding position

210 mm

3-2. Changing the Folding Posiition

To change the folding position, follow the procedures below.

Example: Using memory No.1 (Set 1)

Saddle stitching A3 (16.54 x 11.69) paper, changing a folding position from

210 mm/8.27 inches to 200 mm/7.87 inches

When the top screen is displayed, press the return key.

Set 1 Ready

Saddle/Fold

420.0 x 297.0

C : 00000

3-8

The screen for the setting 1 will be displayed.

If you were using the setting other than the setting 1, press the key or key to select the setting 1.

Press the key to select "F-Posi"

(folding position).

Press the key or key.

Now you can change the value.

Enter "2000/0787" using the numeric keypad.

Press the return key.

Press the cancel key.

The top screen will be displayed.

Chapter 3 Advanced Operation

> Set 1

Saddle/Fold

Length 420.0

Width 297.0

Set 1

S-Width 153.0

S-Posi

> F-Posi

210.0

3-9

4-1. Operation Procedure Flowchart

The basic procedures are shown in the following flowchart.

For further details, refer to the texts and relevant pages of this manual and Instruction Manual for each unit.

Step 1

Upstream unit

DC-10/60 and

DC-10/60

PRO

Menu settings

Make the settings for handfeeding paper

Control panel of this machine

Step 2

Start processing

Make the state enable to perform binding operations

Control panel of this machine

Control panel of the upstream unit

Step 3

Setting and binding paper

Set paper at the manual feed slot and perform binding operations

Manual feed slot of this machine

Manual feed slot of the upstream unit

Step 4

Finish processing

Finish handfeeding process

Control panel of this machine

Control panel of the upstream unit

DSF-2000

(Near-Line PC

Controller)

Control panel of the upstream unit

Manual feed slot of this machine

Manual feed slot of the upstream unit

Control panel of the upstream unit

DC-445

Control panel of the upstream unit

Manual feed slot of this machine

Control panel of the upstream unit

3-10

Chapter 3 Advanced Operation

4-2. Handfeeding Paper from This Machine

When the upstream unit is not connected, go to step 2.

Make the settings for details of binding on the control panel of the upstream unit.

Refer to the Instruction Manual for the upstream unit for the operational method.

When the settings for details of binding are made on the upstream unit, operations shown in steps 2 to 9 will be omitted.Go to step 10.

Make the settings for details of binding on the control panel of this machine.

Chapter 2 "2.Setting the Control Panel" (p.2-3)

When the top screen is displayed, press the F key.

Set 1 Ready

Saddle/Fold

420.0 x 297.0

C : 00000

The function menu screen will be displayed.

Press the key to select "No. of

Sheet."

Press the key or key.

Now you can change the value.

Enter the number of sheets using the numeric keypad.

No. of Press

No. of Sheet

Middle Jog

No. of Jogs

No. of Press

No. of Sheet

Middle Jog

Press the return key.

Set “the number of handfeeding times” in the same way as shown in steps 3 to 6.

Press the cancel key.

The top screen will be displayed.

3-11

Chapter 3 Advanced Operation

Set the right and left guides attached at the manual feed slot of this machine to the position half of the width of the paper to be used.

Example: When using A4(297x210) size paper:

Move the right and left guides to the scale 110 position on the upper part of the guide.

The width of 110 mm is the width including some margin added to the half (105 mm) of the paper width to leave a margin needed when inserting paper.

Match the inner side of the guide with the scale.

110 0 110 scale guide

Press the start key of this machine.

Operations can be performed on this machine off-line only (without upstream unit). When the upstream unit is connected, perform operations on the upstream unit.

Insert paper into the manual feed slot of this machine and start binding operations.

Press the stop button of this machine to stop handfeeding paper.

When operations are performed from the upstream unit, stop handfeeding paper on the upstream unit.

3-12

Chapter 3 Advanced Operation

4-3. Handfeeding Paper from Upstream Unit

When handfeeding paper from the upstream unit, the number of sheets can be set on the function menus as shown below.

Make the settings for details of binding on the control panel of this machine.

Chapter 2 "2.Setting the Control Panel"(p.2-3)

When the top screen is displayed, press the F key.

Set 1 Ready

Saddle/Fold

420.0 x 297.0

C : 00000

The function menu screen will be displayed.

No. of Press

No. of Sheet

Middle Jog

Press the key to select "No. of

Sheet."

Press the key or key.

Now you can change the value.

Enter the number of sheets using the numeric keypad.

No. of Jogs

No. of Press

No. of Sheet

Middle Jog

Press the return key.

Press the cancel key.

The top screen will be displayed.

Insert the paper into the manual feed slot on the upstream unit to start binding operations.

For further details, refer to the Instruction

Manual for the upstream unit.

3-13

Chapter 3 Advanced Operation

4-4. Using Merging-collation Mode of Collator

When using the merging-collation mode of DC-10/60, the DC-10/60 PRO or the DC-8/32, set the total number of sheets fed from the LUL-HM and the collator.

Make the settings for details of binding on the control panel of this machine.

Chapter 2 "2.Setting the Control Panel"

(p.2-3)

Set 1 Ready

Saddle/Fold

420.0 x 297.0

C : 00000

When the top screen is displayed, press the F key.

The function menu screen will be displayed.

No. of Jogs

No. of Press

No. of Sheet

Middle Jog

Press the key to select "No. of

Sheet."

Press the key or key.

Now you can change the value.

Enter the number of sheets using the numeric keypad.

Enter the total number of sheets fed from the LUL-HM and the collator.

Press the return key.

Press the cancel key.

The top screen will be displayed.

Place the collated paper set on the hand marry of the LUL-HM and covers on the collator, then start binding.

Refer to the instruction manual of the DC-

10/60, the DC-10/60 PRO or the DC-8/32 for details on how to start binding.

3-14

Chapter 4 Using Options

Using the corner stitching-kit, you can corner-stitch or side-stitch paper.

When side-stitching paper, you do not need to change the stitching side jogger. Use the stitching side jogger that has been attached to the DBM-350.

1-1. Attaching Corner Stitching-Kit

Remove the stitching side jogger attached to the DBM-350 and replace it with the one supplied with the corner stitching-kit. You also need to release the stitcher located on the side you do not want to apply stitching.

Loosen the knob screws (2 on each side) of the stitching side joggers.

Remove the stitching side joggers pulling them inward.

Knob screw

Attach the cutout of the side jogger of the corner stitching-kit to the knob screw.

Match the long hole (two) with the protruding part of the DBM-350.

Tighten the know screws (2 on each side).

Stitching side jogger

Cutout Long hole

Knob screw

Wing bolt

Protruding part

Knob screw

Wing bolt

Remove the wing bolts (2) from the stitcher plate to remove the clamp.

There are two clamps attached to the stitcher plate: one on the operator's side and the other one on the non-operator's side. Remove only one clamp on which side you do not want to apply stitching.

Clamp

4-2

1. Using Corner Stitching-Kit

Using the corner stitching-kit, you can corner-stitch or side-stitch paper.

When side-stitching paper, you do not need to change the stitching side jogger. Use the stitching side jogger that has been attached to the DBM-350.

1-1. Attaching Corner Stitching-Kit

Loosen the knob screws (2 on each side) of the stitching side joggers.

Remove the stitching side joggers pulling them inward.

Knob screw

Attach the cutout of the side jogger of the corner stitching-kit to the knob screw.

Match the long hole (two) with the protruding part of the DBM-350.

Tighten the know screws (2 on each side).

Stitching side jogger

Knob screw

Remove the wing bolts (2) from the stitcher plate to remove the clamp.

There are two clamps attached to the stitcher plate: one on the operator's side and the other one on the non-operator's side. Remove only one clamp on which side you do not want to apply stitching.

Chapter 4 Using Options

1-2. Side-stitching Paper

The followings are procedures for side stitching and side stitching/folding.

A booklet size that can be made is as follows.

Length: 182 to 215.9 mm/7.17 to 8.50 inches

Width: 257 to 297 mm/10.12 to 11.69 inches

When the top screen is displayed, press the return key.

Set 1 Ready

Saddle/Fold

420.0 x 297.0

C : 00000

Press the key to select a memory

No. that can be overwritten.

The memory No.2 (Set 2) is used as an example.

Press the return key.

> Set 2

Saddle/Fold

Length 297.0

Width

210.0

The binding mode will be selected.

Press the key or key to select

"Side" or "Side/Fold."

Press the return key.

Set 2

> Saddle/Fold

Length

Width

297.0

210.0

"Length" will be selected.

Press the key or key.

Now you can change the value.

Enter length using the numeric keypad.

Set 2

Side/Fold

> Length

Width

297.0

210.0

4-3

Chapter 4 Using Options

Press the return key.

"Width" will be selected.

Press the key or key.

Now you can change the value.

Enter width using the numeric keypad.

Press the return key.

"S-Width" will be selected.

Set "S-Width" in the same way as steps 9 to 11.

If you have selected "Side/Fold" in step 4, make settings for "F-Posi" as well.

Press the cancel key.

The top screen will be displayed.

Press the start key on the upstream unit to start binding.

When the upstream unit is not connected, press the start key of this machine.

For details on the procedures after setting, refer to Chapter 2 "4. Adjusting

Each Section (Step Mode)" ( p.2-7) and

Chapter 2 "5. Checking a Finished Set" ( p.2-12).

Set 2

Side/Fold

Length

> Width

297.0

210.0

4-4

1-3. Corner Stitching Paper

The followings are procedures for corner stitching and corner stitching/folding.

A booklet size that can be made is as follows.

Length: 182 to 215.9 mm/7.17 to 8.50 inches

Width: 257 to 297 mm/10.12 to 11.69 inches

When the top screen is displayed, press the return key.

Set 1 Ready

Saddle/Fold

420.0 x 297.0

C : 00000

Chapter 4 Using Options

Press the key to select a memory

No. that can be overwritten.

The memory No.2 (Set 2) is used as an example.

Press the return key.

> Set 2

Saddle/Fold

Length 297.0

Width

210.0

The binding mode will be selected.

Press the key to select "Corner" or "Corner/Fold."

Press the return key.

"Length" will be selected.

Press the key or key.

Now you can change the value.

Enter paper length using the numeric keypad.

Set 2

> Saddle/Fold

Length

Width

297.0

210.0

Set 2

Corner/Fold

> Length

Width

297.0

210.0

4-5

Chapter 4 Using Options

Press the return key.

"Width" will be selected.

Press the key or key.

Now you can change the value.

Enter a value (paper width + 20 mm/0.79 inch) using the numeric keypad.

Example: When the paper width is 210 mm/8.27 inches, enter "2300/9060."

Set 2

Corner/Fold

Length

> Width

297.0

210.0

Press the return key.

"S-Width" will be selected.

Set "S-Width" in the same way as steps 9 to 11.

If you have selected "Corner/Fold" in step 4, make settings for "F-Posi" as well.

Press the cancel key.

The top screen will be displayed.

Press the start key on the upstream unit to start binding.

When the upstream unit is not connected, press the start key of this machine.

For details on the procedures after setting, refer to Chapter 2 "4. Adjusting

Each Section (Step Mode)" ( p.2-7) and

Chapter 2 "5. Checking a Finished Set" ( p.2-12).

If you press the start key after selecting corner or corner/fold without attaching the corner stitching-kit, the message "Change the side guide. Stitching Sec." will be displayed.

Replace the stitching side jogger.

4-6

Using the 6 page insert-kit, you can make a 6-page booklet combined a sheet of A3 (double letter) paper with a sheet of A4 (letter) paper.

The 6 page insert-kit has been already attached to the machine by our service personnel.

You do not to need to attach any part.

Set the length to 420 mm/17 inches and width to 297 mm/11 inches.

When the top screen is displayed, press the return key.

Set 1 Ready

Saddle/Fold

420.0 x 297.0

C : 00000

Press the key to select a memory

No. that can be overwritten.

The memory No.1 (Set 1) is used as an example.

Press the return key.

> Set 1

Saddle/Fold

Length

Width

420.0

297.0

The binding mode will be selected.

Press the key to select "Fold."

Press the return key.

Set 1

> Saddle/Fold

Length

Width

420.0

297.0

Set 1

> Fold

Length

Width

420.0

297.0

"Length" will be selected.

Press the key or key.

Now you can change the value.

Set 1

Fold

> Length

Width

420.0

297.0

4-7

Chapter 4 Using Options

Enter "4200/1654" using the numeric keypad.

Press the return key.

"Width" will be selected.

Press the key or key.

Now you can change the value

Enter "2970/1169" using the numeric keypad.

Press the return key.

Press the key to select "Trimming."

Press the key or key to select

"OFF."

If you select "ON," the inserted A4 (letter) sheet may be trimmed obliquely.

Set 1

Fold

Length

> Width

420.0

297.0

Set 1

> Trimming OFF

4-8

Chapter 4 Using Options

Press the return key.

Press the cancel key.

The top screen will be displayed.

Press the start key on the upstream unit to start binding.

For details on the procedures after setting, refer to Chapter 2 "4. Adjusting

Each Section (Step Mode)" ( p.2-7) and

Chapter 2 "5. Checking a Finished Set" ( p.2-12).

When using the 6 page insert-kit, you cannot handfeed paper. Load A3 (double letter) on the upper bin of the collator and A4 (letter) paper on the lower bin.

4-9

Using the small booklet-kit, you can make a small-sized booklet.

A booklet size that can be made is as follows.

Length: 240 to 430 mm/9.45 to 16.93 inches

Width: 105 to 148 mm/4.13 to 5.83 inches

3-1. Attaching the Small Booklet-Kit

Remove the stitching side jogger, folding side guide and stitching guide from the DBM-350, and replace them with the ones supplied with the small booklet-kit. The stitching side jogger comes in two sizes: L and S.

Paper size: 300 to 430 mm/11.81 to 16.93 inches : L

Paper size: 240 to 300 mm/9.45 to 11.81 inches : S

3-1-1. Replacing the stitching side jogger

Loosen the knob screws (2 on each side) of the stitching side joggers.

Remove the stitching side joggers pulling them inward.

Knob screw

Attach the cutout of the stitching side jogger of the small booklet-kit to the knob screw.

Match the long hole (two) with the protruding part of the DBM-350.

Tighten the knob screws (2 on each side).

Stitching side jogger

Cutout Long hole

Knob screw

Protruding part

Knob screw

4-10

3. Using Small Booklet-Kit

Using the small booklet-kit, you can make a small-sized booklet.

A booklet size that can be made is as follows.

Length: 240 to 430 mm/9.45 to 16.93 inches

Width: 105 to 148 mm/4.13 to 5.83 inches

3-1. Attaching the Small Booklet-Kit

Paper size: 300 to 430 mm/11.81 to 16.93 inches : L

Paper size: 240 to 300 mm/9.45 to 11.81 inches : S

3-1-1. Replacing the stitching side jogger

Loosen the knob screws (2 on each side) of the stitching side joggers.

Remove the stitching side joggers pulling them inward.

Knob screw

Attach the cutout of the stitching side jogger of the small booklet-kit to the knob screw.

Match the long hole (two) with the protruding part of the DBM-350.

Tighten the knob screws (2 on each side).

Stitching side jogger

Knob screw

3-1-2. Replacing the folding side guide

Knob screw

Pull the folding side guide inward by hand

You need to make the space that is enough for your hand to touch the knob screw.

Loosen the knob screws (2 on each side) of the folding side guide.

Chapter 4 Using Options

Folding side guide

Knob screw

Remove the folding side guide pulling them inward.

Folding side guide

Attach the folding side guide supplied with the small booklet-kit to the DBM-350.

Insert the tip of the folding side guide into the position shown in the figure.

Folding side guide

Attach the cutout of the folding side guide to the knob screw.

Tighten the knob screws (2 on each side).

4-11

Chapter 4 Using Options

3-1-3. Replacing the stitching guides

Remove the wing bolts (2) from the stitching guides.

Attach the stitching guides supplied with the small booklet-kit.

Use the wing bolts removed in step 1.

When attaching the stitching guides, the shaft of the stitching guide should come inside.

Wing bolt

Stitching guide

●

If you select "Side" or "Side/Fold" and press the start key with the small booklet-kit attached, "Change the side guide. Folding Sec." will be displayed. Change the folding side guide.

● If you select "Corner" or "Corner/Fold" and press the start key with the small bookletkit attached, "Change the side guide. Stitching Sec. Folding Sec." will be displayed.

Change the stitching side jogger and the folding side guide.

4-12

Chapter 4 Using Options

3-2. Making a Small-sized Booklet

Using the small booklet-kit, you can make a small-sized booklet in three patterns; saddle stitch, saddle stitch/fold, fold (no stitch).

When the top screen is displayed, press the return key.

Set 1 Ready

Saddle/Fold

420.0 x 297.0

C : 00000

Press the key to select a memory

No. that can be overwritten.

The memory No.2 (Set 2) is used as an example.

Press the return key.

> Set 2

Saddle/Fold

Length 297.0

Width 210.0

Set 2

> Saddle/Fold

Length

Width

297.0

210.0

The binding mode will be selected.

Press the key to select "Saddle"

"Saddle/Fold" or "Fold."

Press the return key.

"Length" will be selected.

Press the key or key.

Now you can change the value.

Enter length using the numeric keypad.

Set 2

Saddle/Fold

> Length

Width

297.0

210.0

4-13

Chapter 4 Using Options

Press the return key.

"Width" will be selected.

Press the key or key.

Now you can change the value.

Enter a value (paper width + 43 mm/1.69 inches).

Example: When the paper width is 110 mm/4.33 inches, enter "1530/0602."

Press the return key.

"S-Width" will be selected for "Saddle" and

"Saddle/Fold."

"F-posi" will be selected for "Fold."

Make settings for other items in the same way as steps 9 to 11.

The setting items vary depending on the binding mode you have selected in step 4.

Saddle/Fold: S-Width, S-Posi, F-Posi,

Trimming, Length

Saddle: S-Width, S-Posi

Fold: F-Posi, Trimming, Length

Press the cancel key.

The top screen will be displayed.

Press the start key on the upstream unit to start binding.

When the upstream unit is not connected, press the start key of this machine.

For details on the procedures after setting, refer to Chapter 2 "4. Adjusting

Each Section (Step Mode)" ( p.2-7) and

Chapter 2 "5. Checking a Finished Set" ( p.2-12).

4-14

Set 2

Saddle/Fold

Length

> Width

297.0

210.0

Chapter 5 Cleaning the Unit

This section describes how to install and adjust the wire and to clean the stitcher head.

1-1. Wire Type

Wire measuring #28 (0.35 mm) to #25 (0.50 mm) in diameter can be used. The #25 (0.5 mm/0.02 inch) provides the best performance.

1-2. Removing Wire

Disengage the swivel operating spring and remove the swivel from the stitcher head.

Pull the wire downward using longnose pliers.

Replace the swivel to the stitcher head and re-engage the swivel operating spring.

Swivel

5-2

Chapter 5 Cleaning the Unit

1-3. Wire Threading

Disengage the swivel operating spring and remove the swivel from the stitcher head.

Swivel

Pass the wire from the spool over the wire guide spring assembly, between the guide spring studs and under the flanges of the wire straightener rollers on the spring as well as between the wire straightener eccentric nut and the wire straightener rollers.

Wire straightener rollers

Guide spring stud

Spool

Continue to pull the wire through the tension pawl and through the hole in the face plate, located at the top of the wire cutter, and through the swivel holder using longnose pliers.

At this point, do not worry if the wire is not fed between the grip and the grip holder area.

Pull enough wire through the bottom of the head to clear away what was bent in the threading process.

Tension pawl

Wire straightener eccentric nut

Hole

Swivel holder

5-3

Chapter 5 Cleaning the Unit

With the swivel still removed, turn on the machine and complete one cycle to allow the wire to automatically thread between the grip and the grip holder.

This will also cut off any excess wire below the cutters.

Replace the swivel to the stitcher head and re-engage the swivel operating spring.

Hold the swivel operating spring away from the swivel holder so as not to damage it.

1-4. Straightening Wire

To ensure good stitches, it is important that the wire enters the swivel in straight vertical line.

Although straightness is set at the factory, every roll of wire has varying degrees of twist which make it necessary for the user to properly straighten the wire prior to production as well as during normal production.

Disengage the swivel operating spring and remove the swivel from the stitcher head.

Swivel

Rotate the swivel operating spring to a 10 o’clock position and remove it as well.

Activate the stitcher and observe the feeding of the wire through the swivel holder and take note of the direction the wire is moving.

Swivel operating spring

10 o’ clock position

Wire

Swivel holder

Straightener eccentric nut

5-4

Chapter 5 Cleaning the Unit

If the wire is feeding to the left, turn the wire straightener eccentric nut counter-clockwise. If the wire is feeding to the right, turn the eccentric nut clockwise.

Replace the swivel to the stitcher head and re-engage the swivel operating spring.

When the wire tends to curl forward or backward

If the wire is feeding in a straight line (left to right), but tends to curl forward ro backward, turn the wire straightener adjustment nut on the wire guide spring bracket.

Turn it clockwise or counter-clockwise as required until the condition is remedied.

Straightner eccentric nut

1-5. Installing New Wire

When you run out of a wire, install a new wire following the procedures below.

Install a new wire to the wire reel mount.

Fasten the wire using the leaf spring and collar.

Collar Leaf spring

Wire

Leaf spring

Collar

Wire reel mount

Winding direction

Wire reel mount

Make sure that you install the wire in the correct direction.

5-5

●

Make sure that you disconnect the power cord from the wall outlet.

● Before you use the machine after cleaning, make sure that its surface is completely dry.

Do not use flammable sprays or solvent inside or near the unit (e.g.

when cleaning the unit).

Such flammable gas may ignite and cause a fire or combustion.

Take precautions against fire and ensure ventilation when using alcohol, and store the alcohol in a safe place after use. Also note that use of other solvents can damage the rubber rollers and resin inside the unit, resulting in malfunctions.

2-1. Cleaning the Conveyance Belt and Rollers

Clean the belts and rollers while turning them using a cloth moistened with water.

5-6

2-2. Cleaning the Sensors

Clean the paper sensor using an air duster.

Sensor

Chapter 5 Cleaning the Unit

Sensor

5-7

Chapter 5 Cleaning the Unit

2-3. Cleaning the Stitcher Head

Clean the following parts every month.

[1] Swivel assembly

Remove the swivel and wash in an oil-dissolving solvent.

[2] Swivel holder

Clean inside the swivel hole.

[2]

[1]

5-8

Chapter 5 Cleaning the Unit

2-4. Lubricating the Stitcher Head

Apply oil monthly to the parts shown in the figure with one drop. Use the provided oil only.

Excessive oil will drip and dirty the paper.

Apply oil on the upper edges of the face plate.

Face plate

Apply oil into the oil hole in the swivel operating lever hub.

Swivel operating lever hub

Apply oil on the bender bar latch and the grip.

Grip

Bender bar latch

5-9

Chapter 5 Cleaning the Unit

Apply oil into the opening in the swivel holder.

Apply oil on the wire straightener rollers and the tension pawl.

Swivel holder

Wire straightner rollers

Tension pawl

5-10

Chapter 6 Troubleshooting Guide

When any feeding error or abnormal movement occurs, error information will be displayed on the LCD monitor.

1-1. Warning Messages

When the cover is open or a wrong operation is made, the following error messages are displayed on the LCD display.

Symptom

Emergency Stop

(Upstream)

Cause Solution

The emergency stop button is pressed.

Release the emergency stop button.

The emergency stop button is pressed on the upstream unit.

Top Cover is open.

Exterior Cover is open.

The top cover (front) or top cover (back) is open.

The exterior cover is open.

Close the top cover.

Close the exterior cover.

6-2

Chapter 6 Troubleshooting Guide

1-2. Messages about Paper Jam

When a paper jam occurs, the following messages appear on the LCD display.

Paper Jam

Fold

Remaining

Paper Jam

Fold Exit

Not reaching

Paper Jam

Fold Exit

Remaining

Paper Jam

Press

Not reaching

Paper Jam

Press

Remaining

Paper Jam

Press Eject

Not reaching

Paper Jam

Press Eject

Remaining

Symptom

Paper Jam

Infeed

Not reaching

Paper Jam

Infeed

Remaining

Paper Jam

Stitch

Not reaching

Paper Jam

Stitch

Remaining

Paper Jam

Fold

Not reaching

Cause

The paper has not reached the infeed section.

The paper remains inside the infeed section.

The paper has not reached the stitching section.

The paper remains inside the stitching section.

The paper has not reached the folding section.

The paper remains inside the folding section.

The paper has not reached the folding exit.

The paper remains in the folding exit.

The paper has not reached the paper press section.

The paper remains in the paper press section.

The paper has not reached the press ejection section.

The paper remains in the press ejection section.

Solution

Open the top cover (front) and remove the jammed paper.

Open the top cover (back) and remove the jammed paper.

6-3

Chapter 6 Troubleshooting Guide

1-3. Messages about Downstream Unit and Motors

When the motor or sensor inside the machine malfunctions, the following messages appear on the

LCD display.

Symptom

Downstream Err

Motor Error***

(The name of the section where the error has occurred is displayed in ***.)

Abnormal Temp

Stitch Back Jog

Abnormal Temp

Stitch Side Jog

Abnormal Temp

S-Posi Motor

Abnormal Temp

S-Width Motor

Abnormal Temp

Gap Roller

Cause

An error has occurred on the downstream unit.

A motor-related error has occurred.

Solution

Check the downstream unit and open and close the top cover.

The emergency stop function will cause the machine to stop immediately during operation. Open and close the top cover or release the emergency stop button.

If you cannot remove the error or the same error occurs again after resuming operation, call your dealer.

6-4

Chapter 6 Troubleshooting Guide

1-4. Other Messages

LED display

When the following message is displayed with the LED display turned off on the control panel, release the emergency stop switch, or open or close either of the top covers (front and back).

If the message does not disappear or is frequently displayed, contact your dealer.

RL relay trouble

When the following messages are displayed with the LED display blinking on and off on the control panel, it may be too difficult for the customer to solve such a problem.Stop the operation and contact your dealer.

Int. Comm Error

Ext. Comm Error

M-data Error

RL Relay Trouble

Emergency Stop Cable Trouble1

Emergency Stop Cable Trouble2

Emergency Stop Cable Trouble3

Emergency Stop Cable Trouble4

When the following message appears on the LCD display, a maintenance check needs to be given.

Contact your dealer.

Call service

6-5

When the upstream unit has stopped because of emergency stop, this machine also stops. If the paper inside the machine is torn, open the cover to remove it. If the paper is not torn, you can eject paper using the forcible ejection key.

Press the forcible ejection key on the control panel.

While holding down the key, the machine continues conveying motions.

●

When paper has jammed inside the machine, an error message is displayed and the machine stops conveying paper. However the error message may not be displayed depending on the situation. If the machine stops, check the machine for any paper jam.

● When this machine is connected to the upstream unit, do not turn off or on the power switch of this machine. This may cause malfunction. Make sure that you turn off or on the main power switch or the power switch of the upstream unit.

When paper cannot be ejected using the forcible ejection key

If jammed paper cannot be removed using the forcible ejection key, remove it by hand. If the machine gets jammed at the stitching section, it can be removed easily by hand.

6-6

Chapter 6 Troubleshooting Guide

If the paper gets jammed at the entrance of the folding section, follow the procedures below.

Lift the back roller.

Remove the paper.

Lift the knob beside the back roller.

The back roller will return to its original position.

Knob Back roller

Paper

Remove paper if it gets jammed near the paper exit.

Lift the guide plate.

Remove the paper.

Release the guide plate.

Guide plate

Paper

6-7

Chapter 6 Troubleshooting Guide

3. Troubleshooting

When trouble has occurred, find the symptom from the table below and solve the trouble according to the solution. If you cannot solve the trouble, contact your dealer.

3-1. Binding Problem

Symptom Cause

Paper alignment is poor. The stitching side jogger is not properly adjusted.

The stitching stopper is not properly adjusted.

The position of the stitching guide is incorrect.

Solution

Adjust it in the step mode. ( p.2-7)

The stitching position and the folding position do not match.

If paper rides onto the saddle stitching stopper, set to a low position. If paper cannot reach the stopper, set to a high position. ( p.2-23)

The stitching position and the folding position are not adjusted.

Adjust the stitching position or the folding position. ( p.2-14)

The folding knife and a stitch coincide.

Enter the stitching width avoiding the stitch prohibited area. ( p.2-19)

Paper is folded skewed. The angle of the stopping stopper is not appropriate.

Adjust the angle of the folding stopper using the folding stopper adjustment dial.( p.2-19)

Adjust it in the step mode. ( p.2-7) The folding side guide is not properly adjusted.

The side stitching joggers release paper too fast.

Paper rides onto the saddle stitching guide.

Paper jams at the stitching side jogger.

The processing speed is too fast.

The paper is too thick or too many.

(when connected to the DC-10/60, the

DC-10/60 PRO or the DC-8/32)

The position of the stitching guide is not appropriate.

The side stitching joggers release paper too slowly.

Increase the value of "S-Side Release" in the function menu to slow the timing for releasing paper.

Slow down the processing speed of the upstream unit.

Slow down the processing speed of the

DC-10/60, the DC-10/60 PRO or the

DC-8/32.

Adjust the overlap of the collator to 2 or

4. (Refer to the instruction manual of the

DC-10/60 or DC-8/32.)

Set the stitching guide low.

( p.2-23)

Decrease the value of "S-Side Release" in the function menu to accelerate the timing for releasing paper.

6-8

Chapter 6 Troubleshooting Guide

3-2. Other Problem

Symptom

Paper jams at the entrance of this machine.

Paper stops at the folding roller or paper is ejected skewed from the folding roller.

Paper alignment is poor at the stacker unit.

Paper alignment on the non-fold stacker is poor.

Power on/off is not linked to the upstream unit.

The machine does not start operation even after pressing the start key.

The display does not advance from the paper size input screen.

No adjustment is carried out when any key is pressed at the fine adjustment screen.

The press folding rollers are dirty.

The position of the paper guide roller unit is not appropriate.

The timing of when the stacker belt starts moving is too fast or too slow for the booklet size.

Cause

The paper passage line of the upstream unit and this machine do not match.

The clearance between the folding rollers is not appropriate.

The operating time of the stacker belt is too long or too short for the booklet size.

The position of the guide on the non-fold stacker is not appropriate.

The settings of the main power switch and the power switch are incorrect.

Solution

Adjust this machine to the paper passage line of the upstream unit.

( p.2-26)

If the clearance between the rollers is too wide for the paper thickness, set it smaller. If too narrow, set it to wider.

( p.2-25)

Clean the rollers. ( p.5-6)

Adjust the position of the paper guide roller unit. ( p.2-23)

When the booklet size is large, make the start timing of the stacker belt earlier.

Decrease the value of "Stack-B Start T" in the function menu. If the booklet size is small, increase the value.

If the booklet size is large, make the operating time of the stacker belt longer.

Increase the value of "Stack-B Oper T" in the function menu. If the booklet size is small, decrease the value.

Adjust the position of the guide on the non-fold stacker. ( p.2-24)

Check that the settings of the main power switch and the power switch are correct. ( p.2-2)

Press the start key of the upstream unit.

You pressed the start key of the machine when it is connected to the upstream unit.

An error is displayed on the LCD display.

You have not completed entering values.

The entered value is not appropriate.

Remove the error.

Complete entering values.

Fine adjustments are not possible.

The values which can be entered are limited according to the selected binding mode. ( p.1-12)

The adjustable range is limited according to the item to be fine adjusted.

Enter the proper value, then carry out fine adjustments.( p.1-19)

6-9

6-10

Chapter 7 Appendix

Model

Type

Booklet size

Paper type

Maximum binding

Speed

Stitching capacity

Folding capacity

Noise emission

Ratings

Power consumption

Dimensions

Weight (Mass)

Option

DBM-350

Stitcher folder

Saddle stitching and folding

Side and corner stitching and folding (option)

Saddle stitching and folding

Length 210 to 460 mm/8.27 to 18.11 inches

Width 148 to 320 mm/5.82 to 12.60 inches

Length 182 to 215.9 mm/7.17 to 8.50 inches

Width 257 to 297 mm/10.12 x 11.69 inches

Fine 64 to 127.9 g/m²/17 to 33 lb

Art/Coated 104.7 to 127.9 g/m²/28 to 33 lb

Thickness of one set : within 2.1 mm/0.08 inch

Cover: fine, art/coated within 300 g/m²/79 lb

Side and corner stitching and

Fine 64 to 127.9 g/m²/17 to 33 lb

Thickness of one set : within 2.1 mm/0.08 inch folding (option)

3000 sets/hour (fine quality 81.4 g/m² /22 lb within 10 sheets A4 saddle stitch/fold

A5 finished)

2700 sets/hour (fine quality 81.4 g/m² /22 lb within 10 sheets A3 saddle stitch/fold

A4 finished)

No. of stitches 0 to 2

Stitch thickness Within 2.1 mm/0.08 inch (fine quality 81.4 g/m²/22 lb 20 sheets equivalent)

Wire diameter #25 to #28

20 sheets or less (cover x 1 (300 g/m²/79 lb) + 19 sheets (81.4 g/m²/22 lb) equivalent)

73 db (A scale, including peak)

(measured at 1 m/39.37 inches away from the control panel, 1 mm/39.37 inches from the floor)

100 to 240 V

3.5 to 1.5 A

330 W (including power consumption of the DBM-350T)

When not used: 1250 (W) × 550 (D) × 1030 (H) mm/49.21 (W) x 21.65 (D) x 40.55

(H)

When used: 1820 (W) × 650 (D) × 1030 (H) mm/71.65 (W) x 25.59 (D) x 40.55 (H)

(including the belt stacker)

210 kg/463.05 lb (not including supplied parts)

DBM-350T, corner-stitching-kit, small booklet-kit, 6 page insert-kit

Design and specifications are subject to change without notice.

Options

Model

Booklet size

CORNER STITCHING-KIT

Length: 182 to 215.9 mm/7.17 to 8.50 inches

Width: 257 to 297 mm/10.12 to 11.69 inches

Model

Booklet size

SMALL BOOKLET-KIT

Length: 240 to 430 mm/9.45 to 16.93 inches

Width: 105 to 148 mm/4.13 to 5.83 inches

Model

Booklet size

6 PAGE INSERT-KIT

Cover A3 (double letter)

Content A4 (lettter)

7-2

Memo

Chapter 7 Appendix

7-3

4-1-6, Oyama, Sagamihara-shi, Kanagawa 229-1180, Japan

TEL: +81-42-775-3602

FAX: +81-42-775-3606

E-mail: [email protected]

www.duplo.com

This manual is printed on recycled paper to help protect the environment.

13Y-90094-0

09110000D

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