FP DF 1200 Instruction manual
விளம்பரம்
விளம்பரம்
INSTRUCTION MANUAL
FOLDER
AIR SUCTION FOLDER
DF-1200
Be sure to read this manual prior to use.
Please leave this manual at the site of use for easy reference.
Introduction
Thank you for purchasing a Duplo product.
Be sure to read this manual prior to using the product.
After reading, leave the manual at the site of use for easy reference whenever questions related to the product arise in the future.
Symbols
In this manual, several symbols are used to indicate important warnings. Please make sure to read instructions accompanied by these symbols. These symbols have the following meanings.
Describes instructions which must be followed in use.
Be sure to read the instructions to avoid problems due to incorrect operations.
Indicates supplementary or useful information.
Describes names of related items and supplementary instructions.
Trademark
The product name and company name used in this manual are trademarks or registered trademarks of the respective companies.
For EU
DECLARATION OF CONFORMITY
Duplo Corporation, located at 1-6, Oyama 4-chome, Chuo-ku, Sagamihara, Kanagawa 252-5280, Japan, declares that the product (or products) complies with the provisions defined in the regulations. The reference table is mentioned below.
Name of product
Folder
Folder Accessories
DF-1200
Model
SIDE AIR KIT
Low Voltage Directive 2006/95/EC under
Regulation
Electromagnetic Compatibility Directive
2004/108/EC under
IEC60950-1: 2005 + A1: 2009 including EN60950-1:
2006 + A11: 2009 + A1: 2010 + A12: 2011 deviations
EN55011: 2009 + A1: 2010
EN55014-2: 1997 + A2: 2008
EN61000-3-2: 2006 + A1: 2009 + A2: 2009
EN61000-3-3: 2008
En
KONFORMITÄTSERKLÄRUNG
Die Duplo Corporation mit Sitz in 1-6, Oyama 4 chome, Chuo-ku, Sagamihara, Kanagawa 252-5280 Japan, erklärt hiermit, dass das Produkt (oder die
Produkte) die in den Vorschriften definierten Bestimmungen erfüllt. Die Bezugstabelle ist unten aufgeführt.
Bezeichnung des
Produkts
Falzgerät
Zubehör der falzgerät
DF-1200
Modell
SIDE AIR KIT
Niederspannungsrichtlinie 2006/95/EG unter
IEC60950-1: 2005 + A1: 2009 including EN60950-1:
2006 + A11: 2009 + A1: 2010 + A12: 2011 deviations
Richtlinie
Richtlinie zur elektromagnetischen Verträglichkeit
2004/108/EG unter
EN55011: 2009 + A1: 2010
EN55014-2: 1997 + A2: 2008
EN61000-3-2: 2006 + A1: 2009 + A2: 2009
EN61000-3-3: 2008
Ge
DECLARATION DE CONFORMITE
Duplo Corporation, dont le siège est situé au 1-6, Oyama 4-chome, Chuo-ku, Sagamihara, Kanagawa 252-5280, Japon, déclare que le ou les produits sont conformes aux dispositions définies par la réglementation. Un tableau de référence est proposé ci-dessous.
Nom du produit
Plieuse
Accessoires de la plieuse
DF-1200
Modèle
SIDE AIR KIT
Réglementation
Directive Basse tension 2006/95/CE en application de la
Directive sur la compatibilité électromagnétique
2004/108/CE en application de
IEC60950-1: 2005 + A1: 2009 including EN60950-1:
2006 + A11: 2009 + A1: 2010 + A12: 2011 deviations
EN55011: 2009 + A1: 2010
EN55014-2: 1997 + A2: 2008
EN61000-3-2: 2006 + A1: 2009 + A2: 2009
EN61000-3-3: 2008
Fr
DICHIARAZIONE DI CONFORMITÁ
Duplo Corporation, sita a 1-6, Oyama 4-chome, Chuo-ku, Sagamihara, Kanagawa 252-5280, Giappone, dichiara che il prodotto (o i prodotti) è/sono conforme/i ai requisiti definiti dalle norme sottoelencate. La tabella di riferimento è riportata qui di seguito.
Nome del prodotto
Piegatrice
Accessorio del piegatrice
Modello
DF-1200
SIDE AIR KIT
Direttiva Bassa Tensione
Direttiva 2006/95/CE relativa alle apparecchiature a bassa tensione
Direttiva di compatibilità elettromagnetica
2004/108/CE in base a
IEC60950-1: 2005 + A1: 2009 including EN60950-1:
2006 + A11: 2009 + A1: 2010 + A12: 2011 deviations
EN55011: 2009 + A1: 2010
EN55014-2: 1997 + A2: 2008
EN61000-3-2: 2006 + A1: 2009 + A2: 2009
EN61000-3-3: 2008
It
DECLARACIÓN DE CONFORMIDAD
Duplo Corporation, con domicilio en 1-6, Oyama 4-chome, Chuo-ku, Sagamihara, Kanagawa 252-5280, Japón, declara que el producto (o los productos) cumple con las disposiciones previstas en los reglamentos. Seguidamente se indica la tabla de referencia.
Nombre del producto
Plegadora
Modelos
DF-1200
Accesorios de la plegadora SIDE AIR KIT
Reglamentación - Reglamentaciones
Directiva sobre baja tensión 2006/95/CE, según
Directiva sobre compatibilidad electromagnética
2004/108/CE, según
IEC60950-1: 2005 + A1: 2009 including EN60950-1:
2006 + A11: 2009 + A1: 2010 + A12: 2011 deviations
EN55011: 2009 + A1: 2010
EN55014-2: 1997 + A2: 2008
EN61000-3-2: 2006 + A1: 2009 + A2: 2009
EN61000-3-3: 2008
Sp
For EU
Disposal of Old Electrical & Electronic Equipment
This symbol (the symbol of the crossed out wheeled bin) indicates that in European countries this product should not be disposed of as household waste.
Please recycle where facilities exist by checking with your local authority or supplier for recycling advice.
By ensuring this product is disposed of correctly through proper treatment, recovery and recycling, you will help prevent potential negative effects on the environment and human health.
En
Entsorgung von alten elektrischen und elektronischen Ausrüstungsteilen
Dieses Symbol (das Symbol mit dem durchgekreuzten fahrbaren Müllbehälter) zeigt an, dass dieses Produkt in europäischen Länden nicht als Haushaltsmüll entsorgt werden darf. Bitte informieren Sie sich bei
Ihren örtlichen Behörden oder bei Ihrem Händler hinsichtlich einer Empfehlung für die Entsorgung und führen Sie die betreffenden Teile dort, wo solche
Einrichtungen vorhanden sind, einem Recycling-
Prozess zu.
Indem sie sicherstellen, dass das betreffende Produkt durch richtige Behandlung, Rückführung und Recycling entsorgt wird, tragen Sie dazu bei, möglichen negativen
Auswirkungen auf die Umwelt und die menschliche
Gesundheit vorzubeugen.
Ge
Elimination du matériel électronique et électrique usagé
Ce symbole (une poubelle marquée d’une croix) indique que dans les pays européens, ce produit ne doit pas être éliminé comme des ordures ménagères.
Recyclez-le dans les sites adaptés qui vous seront indiqués par les autorités locales ou renseignez-vous auprès de votre fournisseur.
En veillant à ce que ce produit soit éliminé correctement avec un traitement, une collecte et un recyclage adaptés, vous contribuez à éviter son action nocive potentielle sur l’ environnement et la santé humaine.
Fr
Smaltimento di attrezzature elettriche ed elettroniche consumate
Questo simbolo (il simbolo della pattumiera con rotelle barrata) indica che nei paesi europei questo prodotto non deve essere buttato nei rifiuti domestici.
Per favore smaltire in luogo addetto al riciclo, dove esistente, chiedendo informazioni alle autorità locali o a chi fornisce consulenza a proposito.
Garantendo uno smaltimento adeguato di questo prodotto (trattamento, recupero e riciclo corretto), aiuterete a prevenire effetti negativi sull’ambiente e sulla salute dell’uomo.
It
Eliminación de residuos de aparatos eléctricos y electrónicos
Este símbolo (un cubo de basura tachado) indica que en los países europeos este producto no deberá eliminarse como si se tratara de un residuo doméstico.
Solicite asesoramiento sobre reciclaje a las autoridades locales o a su distribuidor, y siga la normativa en materia de gestión medioambiental y reciclaje de este tipo de residuos.
Si toma las medidas pertinentes para que este producto se elimine mediante un tratamiento, recuperación y reciclaje adecuados, contribuirá a evitar posibles efectos negativos en el medio ambiente y la salud humana.
Sp
For North America
Note:
This equipment has been tested and found to comply with the limits for a Class B digital device, pursuant to Part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference in a residential installation. This equipment generates, uses and can radiate radio frequency energy and, if not installed and used in accordance with the instructions, may cause harmful interference to radio communications. However, there is no guarantee that interference will not occur in a particular installation. If this equipment does cause harmful interference to radio or television reception, which can be determined by turning the equipment off and on, the user is encouraged to try to correct the interference by one or more of the following measures:
- Reorient or relocate the receiving antenna.
- Increase the separation between the equipment and receiver.
- Connect the equipment into an outlet on a circuit different from that to which the receiver is connected.
- Consult the dealer or an experienced radio/TV technician for help.
Memo c6
Safety Precautions
Safety Precautions
In this manual, operations and handling of the unit which are hazardous are described using the following marks to prevent personal injury or property damage to the user and others.
Ignoring this mark could result in the possibility of serious injury or even death.
Ignoring this mark could result in the possibility of injury or physical damage.
This mark indicates a “Warning” or “Caution”.
A graphic may be shown inside the mark to describe the warning or caution more specifically.
This mark indicates a forbidden action.
A graphic may be shown inside the mark to describe the forbidden action more specifically.
This mark indicates actions that must be performed.
A graphic may be shown inside the mark to describe the action to be performed more specifically.
Power supply
• Make sure the power supply used is always within the following range.
Power supply : 100 to 240 V AC, 50/60 Hz
• When you power other appliances from the same AC outlet, make sure that the combined power consumption does not exceed the power supply capacity.
Rated current (Rated power) : 1.8 to 0.7 A (175 W)
SIDE AIR KIT disconnected : 1.3 to 0.6 A (130 W)
Use only the power supply voltage specified on the main nameplate.
Using other voltages could result in a fire or an electrical shock.
Make sure that the combined power consumption of the appliances to be connected does not exceed the capacity rating of the power outlets or plug receptacles.
Exceeding the capacity rating could cause the power outlets, plug receptacles, or power extension cords to overheat and catch a fire.
i
Safety Precautions
Operating environment
Operate this unit in the following environment.
• where the temperature range is between 5 and 35°C/41 and 95°F (-10 to 50°C/14 to 122°F in storage)
• where the humidity range is between 20 and 80% RH (10 to 90% RH in storage, however no condensation)
• which is not subject to direct sunlight
• which is reasonably free from dust
• which is subject to little or no vibration
• which is free from air-borne salt
• where there are no harmful chemicals
• where the unit is not exposed to water
Keep this unit and the power cord away from heaters and heater vents.
Excessive heat could melt the cover or power cord covering, and result in a fire or an electrical shock.
Do not place metal objects or vessels containing liquids on top of the unit.
The entry of any metal object or liquid could result in a fire or an electrical shock.
Do not insert any metal or easily-combustible object inside this unit.
This could result in a fire or an electrical shock.
Do not use flammable sprays inside or near the unit (e.g. when cleaning the unit).
Such flammable gas may ignite and cause a fire or combustion.
ii
Do not install this unit in a location where there is excessive humidity or where contact with water is possible.
Poor choice of location could result in deterioration of the insulation, a fire or an electrical shock.
Install this unit on a level, stable stand or floor, with sufficient space around it.
Failure to do so could result in the unit overturning and causing injury.
Disconnect the power plug from the power outlet before attempting to move this unit.
Failure to do so could result in power cord damage, a fire or an electrical shock.
Always disconnect the power plug from the power outlet when the unit is not to be used for an extended period.
Failure to do so could result in a fire due to leakage current if the insulation should deteriorate.
Safety Precautions
Maintenance / others
Do not damage the power cord or power plug.
Do not scratch, alter, bend, twist, pull or place heavy objects on the power cord or power plug.
This could result in damage, a fire or an electrical shock.
Do not touch the power switch with wet hands.
Otherwise electric hazards may occur.
Do not remove the cover or back panel.
This unit contains high-voltage components that could cause an electrical shock.
Do not disassemble, modify or repair this unit.
There is a danger of fire, electrical shock or injury.
Contact your dealer when repairs are necessary.
If any foreign object such as metal or liquid should enter this unit, immediately turn the unit off at the power switch and disconnect the power plug from the power outlet.
Failure to do so could result in a fire or an electrical shock.
Contact your dealer immediately.
Before cleaning this unit, turn the unit off at the power switch and disconnect the power plug from the power outlet.
Accidental operation of the unit during cleaning could result in injury.
If the unit emits smoke, unusual heat or unusual odors, immediately turn the unit off at the power switch and disconnect the power plug from the power outlet.
Failure to do so could result in a fire or an electrical shock.
Contact your dealer immediately.
Remove any dust that accumulates on the power plug prongs and the surface of the plug from which the prongs extend.
Accumulated dust could result in a fire.
Always grip the plug when disconnecting the power plug from the power outlet.
Forcibly pulling on the power cord could cause damage, resulting in a fire or an electrical shock.
Because of its structure, there are tiny protruding objects inside the unit. Be careful when putting your hand inside the unit.
This could result in injury.
Do not touch or insert foreign objects into any rotating part during operation.
This could result in injury.
iii
Safety Precautions
WARNING / CAUTION labels
"WARNING" and "CAUTION" labels are pasted on the machine to ensure user safety.
Do not remove or change them.
When the labels become dirty or are lost, be sure to contact your dealer for a new one.
iv
Contents
Contents
Safety Precautions .............................................i
Power supply .................................................................................i
Operating environment ...........................................................ii
Maintenance / others .............................................................. iii
WARNING / CAUTION labels ................................................. iv
Chapter 1
Before Operation
1. Features ................................................... 1-1
Components ............................................ 1-2
2-1. External parts ............................................................1-2
2-2. Internal parts (paper feed section) ...................1-3
2-3. Internal parts (top cover section) ......................1-4
2-4. Internal parts (paper ejection section) ...........1-5
2-5. Accessories .................................................................1-6
3. Names of Control Panel ......................... 1-7
4. Screen Descriptions ............................... 1-8
4-1. Top screen ..................................................................1-8
4-2. Menu list ......................................................................1-9
4-3. Stopper adjust screen ..........................................1-11
4-4. Operation on the menu screen .......................1-11
4-5. Classification of buzzer sounds ........................1-12
5. Paper Types and Sizes ..........................1-12
Paper that cannot be used with this machine .........1-12
6. Handling Paper .....................................1-13
6-1. Paper used ................................................................1-13
6-2. Precautions on stacking paper ........................1-14
7. Workflow ...............................................1-15
Chapter 2
Basic Operation
1. Turning On/Off the Power ..................... 2-1
1-1. Turning on the power ............................................2-1
1-2. Turning off the power ............................................2-1
2. Stacking the Paper ................................. 2-2
2-1. Before stacking paper ............................................2-2
2-2. Stacking paper ..........................................................2-2
3. Standard Folding of Standard Paper .... 2-5
4. Storage of Machine .............................2-11
Chapter 3
Advanced Operation
1. Correcting Folding Misalignment ......... 3-1
1-3. Deformed folding ....................................................3-6
2. Standard Folding of Non-Standard
Paper ........................................................ 3-7
3. Custom Folding ....................................... 3-8
3-1. Operation ....................................................................3-9
3-2. Using the registered data ...................................3-10
3-3. Locking the registered data ..............................3-11
3-4. Clearing the registered data .............................3-11
4. Cross Fold ..............................................3-12
4-1. Cross fold of standard paper .............................3-13
4-2. Cross fold of non-standard paper ...................3-16
5. Changing the Stacker Roller Height ...3-17
6. Stacking the Folded Paper ..................3-18
7. Function Setting ...................................3-18
7-1. Thin paper mode ...................................................3-18
7-2. Interval function ....................................................3-19
7-3. Double-feed detection setting ........................3-20
7-4. Paper feed interval time setting ......................3-22
7-5. Stacker roller adjustment ...................................3-23
7-6. Setting ejection conveyance amount ...........3-25
7-7. Operation mode settings ...................................3-26
7-8. Test feed setting .....................................................3-27
7-9. Power saving setting ............................................3-28
7-10. Alarm setting ...........................................................3-29
7-11. Detection OFF setting .........................................3-30
7-12. Default setting ........................................................3-31
7-13. Idling setting ...........................................................3-32
7-14. Tone setting .............................................................3-33
7-15. mm/inch setting ....................................................3-34
7-16. Paper feed tray descent distance setting ....3-35
v
Contents
Chapter 4
Cleaning the Unit
2. Cleaning the LCD .....................................................4-2
3. Cleaning the belt .....................................................4-3
4. Cleaning the sensor ................................................4-4
Chapter 5
Trouble Guide
1. Error Code ............................................... 5-1
1-1. Warning error ............................................................5-1
1-2. Motor error .................................................................5-2
1-3. Paper jam error .........................................................5-2
1-4. Errors requiring a service call ..............................5-3
2. Paper Jam ................................................ 5-4
2-1. Paper feed section ...................................................5-4
2-2. Folding plate..............................................................5-5
2-3. Folding roller .............................................................5-8
2-4. Ejecting section ........................................................5-9
3. Troubleshooting ...................................5-10
Chapter 6
Appendix
Specifications ................................................ 6-1
vi
Chapter 1 Before Operation
1. Features
Chapter1 Before Operation
• This machine is a desktop paper folder. Standard folding of standard paper can be easily controlled and operated from the control panel.
• This machine is designed to fold paper into six popular folding modes.
Single fold Double fold Irregular accordion fold-out
Letter fold Accordion-fold Gate fold
• Single folded paper can be folded further into other folding modes. (Cross fold)
1-1
1-2
Chapter1 Before Operation
2. Names and Functions of Components
2-1. External parts
[1]
[12]
[13]
[14]
[2]
[7]
[11]
[10]
[9]
[8]
[7]
No.
[1] Folding plate 1
Name
[2] Control panel
[3] Separating air adjustment
[4] Separator adjustment
[5] Power switch
[6] Skew correction knob
[7] Side guide unit
[8] Plate unit
[9] Trail edge guide unit
[10] Auxiliary paper feed tray
[11] Paper feed tray
[12] Paper feed guide
[13] Guide fixing screw
[14] Top cover
[4]
[3]
[6]
[5]
Function
Guide plate for deciding the paper folding position.
Use this panel to enter information to operate the machine
For adjusting the separating air amount.
For adjusting the height of the separator.
Refer to Chapter 2 “1. Turning On/Off the Power” (p.2-1)
.
Use this knob to correct the folding misalignment in both directions.
Use this guide to hold both sides of paper when stacking long size paper.
Use this unit to send separating air toward the rear end of paper when stacking long sheets of paper.
Holds the back edge of paper stacked on the paper feed tray.
For stacking paper on the paper feed tray in a stable condition. Do not lean on the auxiliary paper feed tray or hold on to it to lift up the machine.
For stacking the paper to be folded. Do not lean on the paper feed tray or hold on to it to lift up the machine.
Holds both sides of paper when the paper is stacked on the paper feed tray.
For securing the paper feed guide.
Safety cover to prevent the user from touching the moving parts.
Chapter1 Before Operation
2-2. Internal parts (paper feed section)
[2] [1] [5]
[2]
[3]
[6] [4]
[9]
No.
Name
[1] Stack height sensor adjustment
[2] Suction belt
[3] Separating-air duct
[4] Separator
[5] Paper feed tray level sensor
[6] Shutter
[7] Folding plate 2
[8] Safety lever
[9] Knob screw
[8]
[7]
Function
For adjusting the distance between the paper and suction belt.
Sucks and conveys paper.
Blows out air for separating paper stacked on the paper feed tray.
Prevents double-feed.
This is a sensor to decide the height of paper which is floating by separating air.
Adjusts the amount of separating air blown out. Use the separating air adjusting knob to adjust the amount.
Guide plate for deciding the paper folding position.
This lever prevents fingers from getting caught when the paper tray is lowered.
This screw secures the auxiliary paper feed tray in place.
1-3
Chapter1 Before Operation
2-3. Internal parts (top cover section)
[1]
[2]
No.
Name
[1] Jam correction knob
[2] Folding roller
Function
For rotating the folding rollers when paper has jammed inside the unit or when cleaning the unit.
These rollers are used to fold paper. This machine is equipped with four rollers to make six types of folding.
1-4
Chapter1 Before Operation
2-4. Internal parts (paper ejection section)
[7]
[6]
[1]
[2]
[3]
[5]
No.
Name
[1] Stacker roller lever
[2] Ejecting section
[3] Power inlet
[4] Paper receiving tray
[5] Stacker belt
[6] Auxiliary paper ejection guide
[7] Stacker roller
[4]
Function
This is the lever that supports the stacker roller. The height of the roller can be adjusted.
For receiving folded paper ejected out.
Connector for the power cord.
For stacking ejected paper.
For ejecting folded paper.
Holds the ejected paper from the top and prevent the mis-alignment of paper stacked on the paper feed tray.
It holds down the ejected paper and supports conveyance of paper.
1-5
Chapter1 Before Operation
2-5. Accessories
[1] [2] [3] [4]
[5] [6] [7] [8] [9] [10]
[11]
No.
Name
[1] Folding plate 1
[2] Folding plate 2
[3] Auxiliary paper ejection guide
[4] Auxiliary paper feed tray
[5] Trail edge guide unit
[6] Side guide unit
[7] Plate unit
[8] Scale label
[9] Instruction manual
[10] Power cord
[11] Power cord
QTY
1
1
1
2
1
1
1
1
1 This manual
1 Applicable for 220 to 240 V
1 Applicable for 120 V
Function
1-6
Chapter1 Before Operation
3. Names of Control Panel
[1] [2]
[15]
[14]
[3] [4]
[5]
[6]
[13] [12] [11] [10] [9] [8] [7]
No.
[1]
[2]
LCD display
Name
key
Function
Displays the menus or error messages.
Used to change a value.
On the top screen use the or key to change processing speed and the or key to raise or lower the paper feed tray.
Press to open Stopper adjustment window of folding plates 1 and 2.
[3]
(Stopper adjustment) key
[4] Lamp
[5] Start key
[6]
[7]
[8]
[9]
Stop key
Test key
(Enter) key
(Cancel) key
When the machine is in the power saving mode, the lamp blinks slowly.
Press to start paper folding.
Press to stop paper folding.
Press to test fold.
Paper thickness can be stored by test folding while double-feed detection is
[ON].
Press to enter the settings. Stopper adjustments can be stored by holding down this key on the top screen.
Use to cancel setting data.
Forces eject while cancel key and test key are pressed down at the same time.
[10]
[11]
Menu key
C (Clear) key
[12] Keypad
[13] (Custom folding) key
[14]
Forces eject at folding plates while cancel key and clear key are pressed down at the same time.
Press to display the setting menu window.
Press to cancel the number of sheets to be processed, selected items or settings.
Use to input numeral value.
Press to select the registered settings of custom folding.
(Folding mode) key Press to select the folding mode from six standard folding modes. When the machine is switched on, the single folding mode lamp will light up.
[15] Standard folding lamp
Lighting up will shift to the right every time the key is pressed.
Single folding mode will be performed when custom folding is selected.
Of the six standard folding modes, the lamp of the one selected will light up.
All the lamps will go out when the custom folding mode is selected .
1-7
Chapter1 Before Operation
4. Screen Descriptions
4-1. Top screen
The top screen is a screen displayed first when you turn on the power.
[1]
[2]
[3]
A4 +0.0/+0.0
Ready
0
[4]
[5]
[6]
No.
Information displayed
[1] Paper size
[2]
[3] Special function setting
[4]
[5]
Machine status display
Stopper correction
Process Speed
[6] Number of processed sheets
Details
Displays the detected paper size.
[A3][A4][A5][B4][B5][B6]/
[LGR][LGL][LTR][INV][STMT]
The following will be displayed when custom folding is set.(*: Memory number)
[IR *]
Set values are displayed when paper size is manually set.
If paper size is not displayed, the paper size is not detected and folding cannot be started.
Displays the current status of the machine.
Displays the settings of each special function.
Double-feed detection is set.
(State where the test folding is not performed)
Double-feed detection is set.
(State where the test folding is performed)
Double-feed detection is set.
(Double-feed detection is not performed because the paper length is 250 mm/9.84 inches or less.)
Interval function is set.
The refold mode is set.
The stopper fixation mode is set.
Counting up.
Counting down.
Paper ejection amount: [Large] is selected.
Displays the adjustments of the folding plates 1 and 2.
The stopper position will be displayed when custom folding is set.
The processing speed which is set is displayed with an icon.
Displays the number of processed sheets.
1-8
Chapter1 Before Operation
4-2. Menu list
The function menu is displayed if you press the menu key with the top screen displayed.
Press the menu key to change setting windows.
The function screen can be switched with the key or key.
Determine the selected item with the key.
Paper Size Set
Set
P Length
Auto
457.0
The following menu items are provided with this machine.
Air Adjust
Paper Size Set
Irreg Set
(Registration for irregular folding)
Interval Setting
D-Feed Detect
(Double Feed
Detection Setting)
Other Setting
Item Details
Sep. Air (Separating Air) * : Settings (20 to 99
Pickup Air
)
The side fan air amount is displayed only when attaching the optional products.
Set [Auto][Man] Default: [Auto]
Sets automatic detection of paper size or manual input of paper size.
P Length (Paper Legnth) * : Settings (182 to 457.2 mm/7.17 to 18 inches)
P Length (Paper Legnth) * : Settings (182 to 457.2 mm/7.17 to 18 inches)
Fold1 * : Settings (42.0 to 325.0 mm/1.65 to 12.80 inches)
Fold2
Set
No of Sec
(The Number of
Seconds)
No of Sht
(The Number of Sheets)
Adjusts the stopper position of the folding plate 1. There is a limit to the settings according to the length of paper used.
* : Settings (0 or 47.0 to 217.0 mm/0 or 1.85 to 8.54 inches)
Adjusts the stopper position of the folding plate 2. There is a limit to the settings according to the length of paper used and the position of folding plate 1 stopper.
[ON][OFF] Default: [OFF]
Select ON to use interval function.
[3][5][10] Default: [5]
Sets the number of seconds to be interrupted during folding operation.
* : Settings (1 to 999) Default: [1]
Set
Thickness
Sets the number of sheets to be suspended during folding operation.
[ON][OFF] Default: [OFF]
Select ON to detect double-feed.
[Thin][Thick] Default: [Thin]
Select the thickness of paper for which double-feed is detected.
[Slow][Normal][Fast] Default: [Normal]
Sets the paper feed timing.
Feed Interval
(Paper feed interval setting)
Stack Roll Adj
(Stacker Roller
Adjustment)
Belt Convey Vol
(Ejecting Belt
Conveyance Volume)
* : Settings (1 to 16)
Adjusts the position of the stacker roller.
[Large][Normal] Default: [Normal]
Sets the paper ejection conveyance amount.
1-9
Chapter1 Before Operation
Other Setting
Item
Oper Mode
(Operation Mode
Settings)
Test Feed Set
Details
[Normal] [Last Fold][Stopper Fixed] Default: [Normal]
Sets operations of folding stopper on the folding plates 1 and 2, when the power is turned on.
[Normal] : Start up the machine in the normal setting state, when the power is turned on.
[Last Fold] : Start up the machine with the same settings as the last time it was used.
[Stopper Fixed] : Start up in the same conditions at all times.
* : Settings (1 to 3) Default: [2]
Sets the number of sheets to perform test feeding.
[ON][OFF] Default: [ON] Power Save
Set
Alarm
Setting
Detect OFF
(Detection
OFF Setting)
Default setting
Idling
Tone mm/inch Setting
Tray Desc Amt
Set
Time
Set
D-Feed
(Double- feed)
Sets the power saving mode to ON or OFF.
* : Settings (15 to 60) Sec Default: [30]
[ON][OFF] Default: [OFF]
Time
Sets to the alarm (buzzer sound) setting when leaving the machine unused.
* : Settings (5 to 120) Min Default: [60]
Load
(Load
Paper)
[ON][OFF] Default: [ON]
Sets the detection of paper stacked.
Speed * : Settings (0 to 6) Default: [5]
Sets the value to be used when the power is turned on. Set to [0] for folding thin paper mode.
[ON][OFF] Default: [OFF]
[ON][OFF] Default: [OFF]
Sets to the idling setting depending on whether to use at the time of occurrence of mis-feed or double-feed.
[ON][OFF] Default: [ON]
(Paper Feed Tray
Descending Amount)
Sets the buzzer to ON or OFF.
[mm][inch] Default: [mm]
Sets the unit to be displayed to [mm] or [inch].
[Not Descend][Small][Normal][Large] Default: [Large]
Sets how far the paper feed tray is lowered.
1-10
4-3. Stopper adjust screen
[A]
A4 +0.0/
- +
[B]
A4 +0.0/+0.0
+ -
Chapter1 Before Operation
Screen
[A]
[B]
Item
Folding plate 1 stopper correction **
Display
Folding plate 2 stopper correction
Details
* : Settings (-5.0 to 5.0/-0.20 to 0.20)
4-4. Operation on the menu screen
The basic operation on the menu screen is as follows. Here how to open [Air Adjust] window is explained as an example.
1
Press Menu while the top screen is displayed.
A setting window will be displayed.
2
Press the key or key to select [Sep.
Air].
Air Adjust
Sep. Air
45
Pickup Air 40
3
Press the key.
At this stage numerical values can be changed.
Air Adjust
Pickup Air 40
4
Input numerical values on the keypad or with the or key.
The numerical values can be changed by [5] using the or key.
5
Press the key.
The figures are set.
6
Press the key.
Returns to the top screen.
Air Adjust
Sep. Air
50
Pickup Air 40
A4 +0.0/
Ready
0
1-11
Chapter1 Before Operation
4-5. Classification of buzzer sounds
In this machine the buzzer sounds in confirmation when setting on the control panel or paper runs out on the paper feed tray, etc. Classification of the sounds is as follows.
“pi”
“pipi”
“pii”
: Operational sound at the time of normal key operation
: Warning alarm at the time of mis-operation, mis-feed of paper, or paper empty
: At the start of folding operation or end of normal folding operation
“piipii”
“piipiipii”
In confirmation of change of various settings
: At the occurrence of an error such as paper jam
: At the occurrence of an error to be asked for Duplo dealer’s assistance
5. Paper Types and Sizes
Paper type
Fine quality paper, Rough paper, Stencil paper, Recycle paper : 52.3 to 157 g/m 2 /14 to 40 lb
Art paper, Coated paper : 73.3 to 157 g/m 2 /19 to 40 lb
Paper size
Standard paper (The standard paper can be used only when it is stacked in the machine direction.)
Paper size
A3
A4
A5
W × L
(mm)
297 x420
210 x 297
148 x 210
Paper size
B4
B5
B6
W × L
(mm)
257 x 364
182 x 257
128 x 182
Paper size
LGR
LGL
LTR
INV
STMT
W × L
(inches)
11 x 17
8.5 x 14.0
8.5 x 11.0
7 x 8.5
5.5 x 8.5
Non-standard paper
Width : 120 to 311 mm/4.73 to 12.24 inches
Length : 182 to 457.2 mm/7.17 to 18.00 inches
* The aspect ratio for non-standard paper is
1:1 to 2.2:1.
Some limitations in setting and paper quality may be applied depending on paper size.
Width : 120 to 311/
4.73 to 12.24
Unit : mm/inches
Paper
Length : 182 to 457.2/
7.17 to 18.00
Paper feed direction
Paper that cannot be used with this machine
• Paper out of specifications
• Curled paper
• Wavy paper
1-12
6. Handling Paper
6-1. Paper used
• Make sure that the printing ink on the paper has dried completely prior to use.
Chapter1 Before Operation
• Wet ink or ink that is not completely dried may stain the folding roller causing trouble such as smearing on paper.
• Use of paper printed with special types of ink may cause the folding roller to swell or deform, and folding misalignment may occur.
• Paper may not be fed smoothly into the folding plate or deformed folding may occur depending on different environmental factors (temperature, humidity), paper ream weight, paper type, paper grain direction if curled paper is used. Make sure to flatten curled paper or paper with folded lines before use.
• Separate the sheets of paper well before stacking them.
1-13
Chapter1 Before Operation
6-2. Precautions on stacking paper
• Stack paper striking the leading edge of paper lightly at the shutter.
If there is some clearance between the leading edge of paper and shutter, the paper detecting sensor does not function properly.
Paper
Shutter
Striking
Paper feed tray paper detecting sensor
• Do not stack the sheets of paper on the paper feed tray with the sides of sheets unaligned or some sheets protruding from the stack.
Processing with sheets unaligned on the right or left side may cause such trouble as folding misalignment and jamming.
• Do not stack paper on the paper feed tray with the lead and trail edges unaligned or some sheets protruding out.
Processing with sheets unaligned on the lead and trail edges may lead to unstable feed causing such trouble as mis-feed and double-feed.
1-14
Chapter1 Before Operation
7. Workflow
The flowchart below illustrates the flow of basic operation. For details, refer to the text and relevant pages.
Turning on the power
Stacking paper
Selecting folding mode
Adjusting air
Checking the separating air adjustment knob
Checking the separator adjustment knob
Checking the level sensor adjustment knob
Setting processing speed
Test feed
Starting paper folding
Ending paper folding
Removing processed paper
Turning off the power
1-15
1-16
Chapter 2 Basic Operation
1. Turning On/Off the Power
• Be sure to use the attached power cord.
• Make sure that the power plug is connected to the wall socket.
1-1. Turning on the power
Set the power switch to the “ I ” side.
Chapter 2 Basic Operation
Do not touch the power switch with wet hands.
Otherwise electric hazards may occur.
1-2. Turning off the power
Set the power switch to the “ ” side.
2-1
Chapter 2 Basic Operation
2. Stacking the Paper
2-1. Before stacking paper
Checking the front/back,top/end of paper
Check the “front/back” and “top/end” of paper when stacking paper on the paper feed tray.
Check for folding misalignment, and check “front/back” and “top/end” of paper when checking the finished fold after test folding.
When paper is stacked with the gray surface on the obverse side and white surface on the reverse side on the paper feed tray, and processing is completed in the standard folding mode, the folded paper is as shown in the figure.
Paper feed direction
Single fold
Double fold
Irregular accordion fold-out
Letter fold
Accordionfold
Gate fold
Ejection direction
2-2. Stacking paper
Do not put fingers inside during operation.
Keep away long hair, ties, jewelry and loose clothing.
It could cause injury.
1
Loosen the guide fixing screw.
2
Stack paper on the paper feed tray.
Push in the paper until the lead edge touches the shutter below the paper feed inlet slightly.
The round hole (upper side) on the paper feed guide indicates the maximum paper stacking height (50 mm/1.97 inches).
Maximum paper stacking height: 50 mm/1.97 inches
2-2
Chapter 2 Basic Operation
3
Adjust the paper feed guide to match the paper size.
Set the paper feed guide in such a way that it touches the paper lightly.
• Do not press the paper with the paper feed guides too strongly. Otherwise, paper feed errors such as mis-feed will occur.
• If the guides are positioned incorrectly, the automatic paper size detection function will not work, and the test key and start key,etc. will not operate.
4
Tighten the guide fixing screws.
Make sure to tighten the guide fixing screws on both right and left sides. If the screws are not fixed, the paper feed guide moves during operation, and folding misalignment may occur in the right and left direction.
5
Set the trail edge guide unit to the rear end of paper.
Set the trail edge guide unit so that it will be in contact with the paper lightly.
The trail edge guide unit must be set in place without fail. When starting the machine without setting the back edge stack guide, the paper will be blown by separating air.
2-3
Chapter 2 Basic Operation
When processing long paper, use the plate unit and side guide unit.
Range of paper length: A3 (LGR) or more, or back edge of paper is positioned at more than two-third of auxiliary paper feed tray.
6
Set the plate unit onto the auxiliary paper feed tray.
Be sure to set the plate unit so that it does not extend beyond the rear end of paper.
7
Attach the side guide unit on each side of paper.
Attach the side guide unit leaving some clearance between the side guide unit and paper. However, if the side guide unit is set leaving too much clearance between the side guide and paper, accuracy of feeding may be lowered, and folding misalignment may be apt to occur. If the side guide unit is set striking at the paper, double-feed or mis-feed may be caused.
Automatic rise/descent of the paper feed tray
• When paper is stacked on the paper feed tray, the paper feed guides are set, and the start or test key is pressed, the paper feed tray rises automatically.
When using large or heavy paper, the paper feed tray may become over stacked and may not be able to rise due to paper weight. In such cases, stack less paper.
• The paper feed tray will descend under the following conditions or after the following operations.
Paper is removed from the paper feed tray.
Paper runs out during folding operation.
The stop key is pressed during folding operation to stop processing.
The key is pressed in the stand-by state. (The paper feed tray descends while the key is being pressed.)
2-4
Chapter 2 Basic Operation
3. Standard Folding of Standard Paper
Method to fold standard paper by setting a mode among standard folding modes displayed on the control panel.
For the standard paper sizes, refer to Chapter 1 “5. Paper Types and Sizes” (p.1-12).
Six standard folding modes are available as shown below.
Paper feed direction
Ejection direction
Single fold
Double fold
Irregular accordion fold-out
Letter fold
Accordionfold
Gate fold
Depending on the thickness of paper, this machine may not be able to process some standard sheets of paper.
Do not put fingers inside during operation.
Keep away long hair, ties, jewelry and loose clothing.
It could cause injury.
Automatic detection of standard paper size
When paper for all paper sizes is stacked in the machine direction shown in the figure, paper is detected as standard paper.
When paper of standard paper size is stacked on the paper feed tray in the sideways, the paper size is detected as wrong paper size. Use paper as nonstandard paper when stacking paper in the sideways.
For the use of non-standard paper, refer
to Chapter 3 “2. Standard Folding of Non-
2-5
Chapter 2 Basic Operation
1
Check the paper size display.
The paper size is not displayed if the paper feed guide is not positioned as specified even though the size of standard paper is used. If not, reset the paper feed guide to a correct position.
2
Press the folding mode key to select the folding mode.
A4 +0.0/
Ready
3
Press the menu key to display [Air
Adjust] window.
4
Select [Sep. Air] using the or key.
5
Press the key.
At this stage numerical values can be changed.
Air Adjust
Sep. Air
45
Pickup Air 40
6
Input numerical values on the keypad or with the or key.
The numerical values can be changed by [5] using the or key.
Setting range: 20 to 99
Refer to “Air Adjustment Table” for appropriate volume of [Sep. Air].
7
Press the key.
The figures are set.
Air Adjust
Sep. Air
50
Pickup Air 40
• The volume of [Sep. Air] can be checked by pressing the test key or start key while [Air
Adjust] window is displayed.
• Press either of the stop key, key, or menu key to stop separating air.
• When the air volume is appropriate, the paper does not flap but it floats as air reaches the rear end of paper as shown in the right figure.
0
2-6
Chapter 2 Basic Operation
8
Set [Pickup Air] by following the same procedures as step 4 to 7.
Setting range: 20 to 99
Refer to “Air Adjustment Table” for appropriate volume of [Pickup Air].
9
Press the key.
Returns to the top screen.
Also use the menu key to return to the top screen when [Air Adjust] is set in the idling state.
Air Adjustment Table
The air adjustment table is a guide to set numerical values. The setting range of each setting is the following numerical value ±5. The numerical values in ( ) in the table refer to the setting range for the paper.
Set each air volume to a smaller value than that of the table, when handling thin and flimsy paper such as rough paper and recycled paper. The larger the air volume, the more folding misalignment may occur.
Change the numerical value when double-feed or mis-feed occurs even though the values are set according to the air adjustment table.
Paper quality
Fine quality paper
Coated paper
Paper ream weight
(g/m 2 / lb)
52.3/14 35
64/16
81.4/22
40
50
104.7/28 60
127.9/34 65
[Sep. Air]
157/40
73.3/19
79.1/21
84.9/22
104.7/28 65
127.9/34 75
157/40 85
75
45 (40 to 55)
50
55
A3 / LGR
30 (25 to 40)
35
45
45
50
50
40 (35 to 50)
40 (35 to 50)
45
50
50
55
[Pickup Air]
55
60
75
60
40
45
45
35
40
45
50
55
A4 / LGL,LTR A5 / INV, STMT
[Sep. Air] [Pickup Air] [Sep. Air] [Pickup Air]
45
50
50
50
35
40
40
30
35
40
45
45
50
50
70
50
45
45
45
40
45
50
50
50
40
40
45
45
30
35
35
30
30
35
40
40
Paper quality
Fine quality paper
Coated paper
Paper ream weight
(g/m 2 / lb)
52.3/14
64/16
40
40
81.4/22 45
104.7/28 55
127.9/34 60
157/40 65
73.3/19
79.1/21
45
45
84.9/22 50
104.7/28 60
127.9/34 70
157/40 80
[Sep. Air]
B4
[Pickup Air]
45
50
35
40
35
35
40
45
40
45
50
50
60
60
40
45
40
45
50
55
50
55
60
60
B5 B6
[Sep. Air] [Pickup Air] [Sep. Air] [Pickup Air]
50
50
30
35
30
35
40
45
40
45
45
50
60
65
45
45
40
45
50
50
50
50
50
70
40
40
35
35
30
30
35
40
40
40
40
40
2-7
Chapter 2 Basic Operation
10
Check that the separating air adjustment knob is set to [2].
• Larger settings increase and smaller settings decrease the amount of air.
• Set the air volume to [4] to [5] as paper is heavy when handling large size paper.
• Set the knob to [1] when using small size thin paper.
11
Check that the separator adjustment knob is set to [2]. (The separator should be lightly in contact with the suction belt.)
• The larger the setting, the wider the space between the separator and the suction belt.
• Turn the knob towards [3] if mis-feed occurs.
• Turn the knob towards [1] if double-feed occurs.
12
Check that the stack height sensor adjustment knob is set to the standard position (the second scale from the bottom).
• Setting the knob to the upper scales (round hole) lowers feeding position, and setting the knob to the lower scales raises feeding position.
• Lower the sensor knob by one scale if mis-feed occurs.
• Raise the sensor knob by one scale if doublefeed occurs.
A feeding error may occur when stopping feeding paper with the scale of stack height sensor adjustment knob set to the first scale, and restarting feeding paper with smaller amount of paper on the paper feed tray. If so, match the stack height sensor adjustment knob with paper and set it to the following position.
Thin paper
• Thin paper: between the second scale and third scale from the bottom
• Thick paper: between the first scale and second scale from the bottom
Thick paper
2-8
Chapter 2 Basic Operation
13
Press the or key to set the processing speed.
The default of processing speed is [5]. Folding misalignment, etc. May occur depending on the paper used and folding mode. If so, lower the processing speed.
A4 +0.0/+0.0
Ready
0
When paper jam or abnormal folding occurs by using thin and flimsy paper, adjust the processing
speed referring to “Thin paper mode”. (p.3-18)
The processing speed can be changed during folding process or in the idling state. (p.3-32)
However, folding misalignment may be caused by changing the processing speed largely.
When setting the folding mode of B6 size paper to double fold, the operable processing speed is
[4] or more. Even if the processing speed is set to [0] to [3], the processing speed will be changed automatically to [4] when the test key or start key is pressed.
14
Adjust the position of the paper receiving tray.
Set to [A] to stack ejected paper diagonally.
Set to [B] to stack ejected paper straight.
Refer to Chapter 3 “6. Stacking the Folded
[A]
[B]
15
Press the test key.
Perform test folding.
Test folded paper are not counted in the number of sheets processed.
If this machine does not start by pressing the test key, automatic detection of paper size may not function. Check the paper feed guide is set appropriately to the scale of paper size.
16
Check the finish of test folding.
Check the last sheet of test folded paper for folding misalignment.
<Normal folding>
<along vertical length of paper> <along sides of paper> <Deformed folding>
When folding misalignment occurs, refer to
Chapter 3 “1. Correcting Folding Misalignment”
2-9
Chapter 2 Basic Operation
17
Select the method of using the counter.
• The counter can be used in two ways “Count
Down” and “Count Up”.
Count up : Press the clear key and set the counter to “0” to start operation.
Count down : Enter the number of sheets to be processed on the keypad to start operation.
A4 +0.0/
Ready
• Up to four digits (9999) can be displayed.
• An icon will be displayed by pressing the start key.
Count up
0
A4 +0.0/
Ready
100
Count down
Count up
When pressing the clear key, the buzzer sounds “pi”, and the count display will return to [0].
When pressing the start key without pressing the clear key, paper folding operation will restart and the number of sheets processed will be counted up.
The machine will stop operations when the count display shows [9999]. Press the clear key to return the count display to [0] and press the start key when processing paper folding continuously.
Count down
The machine will stop when the number of sheets set for processing is processed, and the count display will return to the number of sheets set for processing.
When pressing the clear key, the buzzer sounds “pi”, and the use of the counter will return to “Count up” instead of “Count down”.
The count display will return to [0].
When pressing the start key without pressing the clear key, paper folding operation will restart and the number of sheets processed will be counted down.
After that, the procedures vary depending on the use of the counter.
For counting down, refer to procedure 18.
For counting up, refer to procedure 19.
18
Press the keypad to enter the number of sheets to be processed.
19
Press the start key to start folding.
• Press the stop key to interrupt or stop operation. Press the start key again to restart operation.
• When paper stacked on the paper feed tray runs out, the machine will stop automatically, and [No Paper] will be displayed on the LCD display. When paper is stacked on the paper feed tray, the display of [No Paper] will disappear, and the machine will be in the stand-by state.
• When double-feed or paper size error occurs during folding operation, the fed paper is processed and ejected, but the number of processed sheets will not be counted.
• When paper jams at the paper ejection section, paper may be fed after detecting paper jam at the paper ejection section, but the number of sheets processed will not be counted.
2-10
Chapter 2 Basic Operation
4. Storage of Machine
Store the machine as follows, when it is not used.
1
Turn off the power switch.
2
Disconnect the power plug from the outlet.
3
Remove the power cord from this machine.
4
Remove the auxiliary paper ejection guide.
5
Hang the hook section of the paper receiving tray.
Do not touch the power switch with wet hands.
Otherwise electric hazards may occur.
Do not touch the power plug with wet hands.
Otherwise electric hazards
6
Hang the auxiliary paper ejection guide on the paper receiving tray.
2-11
Chapter 2 Basic Operation
7
Loosen the setting screws.
8
Remove the auxiliary paper feed tray.
2-12
Chapter 3 Advanced Operation
Chapter 3 Advanced Operation
1. Correcting Folding Misalignment
Folding misalignment consists of “folding misalignment along the sides of the paper” and “folding misalignment along the vertical length of the paper”. Other than this, “deformed folding” may also occur due to paper characteristics, etc.
Depending on the usage environment (temperature and humidity), paper type, thickness, paper grain direction, trimming accuracy, and printing states folding misalignment may occur.
Do not put fingers inside during operation.
Keep away long hair, ties, jewelry and loose clothing.
It could cause injury.
1-1. Adjustment the folding misalignment in the right and left direction
When the folded paper is misaligned along the sides, correct using the skew correction knob of the paper feed tray.
Ejection direction
1
Check that the paper feed guides are set correctly.
Gaps between the paper and paper feed guides will cause folding misalignment along the sides to occur easily.
Proceed to step 2 if the paper feed guides are set properly.
Perform test folding after resetting the paper feed guides. Proceed to step 2 if folding misalignment occurs after setting the paper feed guides properly.
3-1
Chapter 3 Advanced Operation
2
Remove the paper stacked on the paper feed tray.
Adjustments cannot be made effectively by adjusting folding misalignment with skew correction knob when the leading edge of paper is in contact with the shutter.
3
Rotate the skew correction knob and adjust.
Rotate the skew correction knob by a quarter to half turn to adjust. Check the skew correction effect (test fold) and adjust.
Folding misalignment A
Rotate the knob in the clockwise direction.
The leading edge of paper on the right side (on the control panel side) will be fed earlier.
Folding misalignment A
Ejection direction
Folding misalignment B
Rotate the knob in the counterclockwise direction. The leading edge of paper on the left side (on the non-operator’s side) will be fed earlier.
4
Stack paper on the paper feed tray.
Push in paper so that the edge of paper comes lightly in contact with the shutter.
5
Perform test folding.
Folding misalignment B
Ejection direction
6
After completing folding operations,return the skew correction knob to the standard position.
<Standard position>
Round hole
Plate
3-2
Chapter 3 Advanced Operation
1-2. Adjustment the folding misalignment in the up and down direction
When the folded paper is misaligned along the vertical length, adjust the positions of the folding stopper of folding plates 1 and 2 to correct the misalignment.
Ejection direction
Adjustable range and correction restrictions
• For standard folding, the adjustable range using the stopper adjustment key is within ± 5 mm/0.20 inch from the center of the paper.
• The positions of the folding stoppers of folding plates 1 and 2 may not be adjustable to ± 5 mm/0.20 inch according to the length of the paper used.
• For [Special folding] and [Stopper fixing mode], the folding positions are set directly according to the paper length, and the adjustable range of ± 5 mm/0.20 inch is not restricted.
Center
Paper
Adjustment by using the key.
-5.0 mm/0.20 inch or less
Ejection direction
Adjustment by using the key.
+5.0 mm/0.20 inch or less
The restricted folding plate and adjustment details differ according to the folding mode and paper length.
For EU
Folding mode Restricted range of paper length*
Double fold 182 to 203.9 mm
Irregular accordion fold-out 182 to 182.7 mm
Gate fold
182 to 199.9 mm
424.4 to 432 mm
421.8 to 432 mm
Restricted folding plate and adjustment key
Correction by key of folding plate 2
Correction by key of folding plate 1
Correction by key of folding plate 2
Correction by key of folding plate 1
Correction by key of folding plate 2
For Noth America
Folding mode Restricted range of paper length*
Double fold 7.17 to 8.02 inches
Irregular accordion fold-out 7.17 to 7.90 inches
Gate fold 16.69 to 17.00 inches
16.56 to 17.00 inches
Restricted folding plate and adjustment key
Correction by key of folding plate 2
Correction by key of folding plate 2
Correction by key of folding plate 1
Correction by key of folding plate 2
* Range of paper length which cannot be corrected to ± 5 mm/0.20 inch. The adjustment value differs according to the paper length.
3-3
Chapter 3 Advanced Operation
Adjustment folding misalignment along vertical length of paper by folding mode
Adjust folding misalignment along the vertical length of the paper in standard folding using the folding stopper Adjustment keys of folding plates 1 and 2.
Single fold
Folding mode
Folding plate 1
State of folded plane
A
A is long
A
A is short
Adjustment key
key
key
Single fold
Folding mode
Folding plate 2
State of folded plane
B
Adjustment key
* Folding plate 2 is not used in single folding.
Double fold
A
A is long
A is short
key
key
Double fold
B
B is long
B is short
key
key
Irregular accordion fold-out
Letter fold
A
A
A is long
A is short
A is long
A is short
key
key
key
key
Irregular accordion fold-out
Letter fold
B
B
B is long
B is short
B is long
B is short
key
key
key
key
Accordion fold
A is long key Accordion fold
B
B is long key
A is short key B is short key
A
Gate fold
A
A is long key Gate fold
B is long key
A is short key B is short key
B
Adjustment method
Adjust the positions of the folding stopper using the stopper adjustment keys of folding plates 1 and 2 on the control panel.
Folding plate 1 :The folding stopper of the folding plate 1 moves in the direction of A shown in the figure by pressing the key, and moves in the direction of B shown in the figure by pressing the key.
Folding plate 2 :The folding stopper of the folding plate 2 moves in the direction of A shown in the figure by pressing the key, and moves in the direction of B shown in the figure by pressing the key.
A
Folding plate 1
B
B
Folding plate 2
A
3-4
Chapter 3 Advanced Operation
The folding stopper moves by 0.1 mm/0.004 inch every time the stopper adjustment key is pressed. While holding down the stopper adjustment key, the value will continue to increase/decrease within the setting range.
The value adjusted with the stopper adjustment key will be displayed on the top right section of the LCD display.
Folding plate 1
A4 +0.0/
Folding plate 2
A4 +0.0/+0.0
- + + -
Example of operation procedures of single folding with folded plane A longer by 1 mm/0.03 inch shown in the figure.
A
Ejection direction
1
Press the stopper adjustment key of the folding plate 1.
The numerical value can be changed at this stage.
+0.0/
- +
2
Press the key to set the value to [+0.5].
3
Press the key.
The changed value is set.
+0.5/
- +
The changed value will be cleared by turning off the power switch. For registration of the changed
value, refer to “Registering the adjusted value” (p.3-6).
The numerical value of the folding plate can be changed by inputting the numerical value on the keypad.
Inputting plus numerical value
Inputting minus numerical value
: Input the numerical value to be changed on the keypad.
: Change the display to minus with the key and input
the numerical value to be changed on the keypad.
3-5
Chapter 3 Advanced Operation
Registering the adjusted value
Adjustment values of folding misalignment in the vertical direction of thirty-six registration types including six standard folding modes x six types of standard paper sizes can be registered. (Thirty registration types in total including five types of standard paper sizes for North America) Once adjustment values are registered, folding operation can be performed in the same condition as the registration is made without registering the same adjustment.
Register the values by press and hold the key after adjustment the folding plates 1 and 2. The buzzer sounds “pii” once and the adjustment value is registered.
To cancel the adjustment value already registered, set the adjustment value to [0] using the keypad, or or key and press and hold the key. The buzzer sounds “pii” once and the adjustment value is registered.
Adjusted folding stopper position can be registered to special folding. (p.3-8)
The adjustment values cannot be registered for standard folding of non-standard paper.
1-3. Deformed folding
The paper may not be folded properly due to the characteristics of paper. In such cases, check the following points.
• Do not use paper outside the specifications.
Particularly, deformed folding occurs frequently in the use of thin and flimsy paper.
• Lower the processing speed when deformed folding occurs for thin and flimsy paper.
• Separate paper well prior to stacking. (p.1-13)
• Stack paper on the paper feed tray after aligning well, and set the paper feed guides at the correct positions. Also tighten the fixing
screws of the paper feed guides firmly. (p.2-2)
3-6
Chapter 3 Advanced Operation
2. Standard Folding of Non-Standard Paper
Standard folding of non-standard paper is a method to register the paper length of paper other than standard paper, select the standard folding mode, and fold paper.
Paper other than the six standard paper is called non-standard paper. (Five standard paper sizes for North
America)
The foldable sizes are as follows. (Width x Length)
Maximum : 311 x 457.2 mm/12.24 x 18.00 inches
Minimum :120 x 182 mm/4.73 x 7.17 inches
When performing gate fold, the maximum paper length is 432.0 mm/17.00 inches.
Width : 120 to 311/
4.73 to 12.24
Paper
Paper feed direction
Unit : mm/inches
Length : 182 to 457.2/
7.17 to 18.00
• Standard paper which is stacked on the paper feed tray in the long edge feeding direction is considered non-standard paper.
• The paper sizes which can be used may vary with the paper type, thickness, and printing state.
For standard folding, refer to Chapter 2 “3. Standard Folding of Standard Paper” (p.2-5).
1
Press the menu key to display [Paper Size Set].
2
Press the key.
Setting can be changed at this stage.
Paper Size Set
Set
Auto
3
Press the key or key to select [Man].
4
Press the key.
The selected details are set.
Paper Size Set
Set
Man
5
Press the key to select [P Length].
6
Press the key.
Setting can be changed at this stage.
Paper Size Set
Set Man
3-7
Chapter 3 Advanced Operation
7
Input the paper length on the keypad.
Setting range :182.0 to 457.2 mm/7.17 to 18.00 inches
When the numerical value has been inputted, press the clear key to clear the value before inputting.
Example of inputting a value: Input [2500] when the paper length is 250 mm.
8
Press the key.
The inputted value will be set.
Paper Size Set
Set Man
9
Press the key.
250 +0.0/
Ready
0
The procedures taken after that will be the same as the
Chapter 2 “3. Standard Folding of Standard Paper”
3. Custom Folding
Custom folding is an operation method to fold paper at any position by specifying the folding stopper positions (folding position) of the folding plates 1 and 2.
<Standard single fold> <Example of custom single fold>
The foldable sizes are as follows. (Width x Length)
Maximum : 311 x 457.2 mm/12.24 x 18.00 inches
Minimum : 120 x 182 mm/4.73 x 7.17 inches Width : 120 to 311/
4.73 to 12.24
Paper
The paper sizes which can be used may vary with the paper type, thickness, and printing state.
Unit : mm/inches
Length : 182 to 457.2/
7.17 to 18.00
Paper feed direction
3-8
The length of the folded plane (see figure on the right) which can be folded by folding plates 1 and 2 is restricted.
Folding plate 1 : 42 to 325 mm/1.65 to 12.80 inches
Folding plate 2 : 0 * or 47 to 217 mm/0 * or 1.85 to 8.54 inches
* As folding plate 2 is not used in single folding, it is 0 mm/0 inch.
Chapter 3 Advanced Operation
Length of folded plane
Incorrectly measuring the paper length or setting the folding stopper position can cause paper jamming inside the folding plate.
3-1. Operation
As an example of accordion-fold, operation procedures for custom folding are described with the following setting.
Paper size
Fold1
Fold2
: A4 (210 x 297 mm/8.26 x 11.69 inches)
: 85 mm/3.34 inches (length A)
: 95 mm/3.74 inches (length B)
1
Prepare a folding sample manually using the paper to be folded.
2
Measure the length of the folding position of the sample.
3
Press the menu key to display [Irreg Set] display.
B
A
Paper feed direction
Irreg Set
00
P Length
250.0
4
Input the registration number using the numerical keypad or the keys.
[00] cannot be used to input as a registration number.
Irreg Set
01
P Length
250.0
For the registration number, refer to Chapter 6 “Specifications” (p.6-1).
5
Press the key.
The inputted registration number is set and [P
Length] can be changed at this stage.
6
Input [P Length] using the numerical keypad.
Input [2970].
Irreg Set 01
P Length 0.0
3-9
Chapter 3 Advanced Operation
7
Press the key.
Inputted numerical value is set, and [Fold1] can be changed.
8
Input [Fold1] using the numerical keypad.
Input [850].
9
Press the key.
Inputted numerical value is set, and [Fold2] can be changed.
10
Input [Fold2] using the numerical keypad.
Input [950].
Irreg Set 01
P Length 297.0
Irreg Set 01
P Length 297.0
11
Press the key.
The inputted numerical value is set, and the display will return to the top screen.
Irreg Set 01
Fold1 85.0
The procedures taken after that will be the same as the
Chapter 2 “3. Standard Folding of Standard Paper”
The value of air volume of each fan, paper ejection conveyance amount, and stacker roller position that are changed during special folding will be registered automatically.
When the registered numerical value has been fine-adjusted
• Press and hold the key to register the numerical value after fine-adjusting the registered value using the stopper adjustment key. The buzzer sounds “pii” and the numerical value that has been fine-adjusted is registered.
• When turning off the power without registering the value, the fine-adjusted numerical value will be cleared.
• Air volume of each fan, paper ejection conveyance amount, and stacker roller position that are changed during special folding will be registered automatically.
3-2. Using the registered data
Press the custom folding key to select the registered data.
3-10
Chapter 3 Advanced Operation
3-3. Locking the registered data
Lock the registered data to keep the value unchanged so that the registered data will be saved without being deleted mistakenly.
1
Press the menu key to display the [Irreg Set] screen.
2
Select the registration number to be locked on the keypad or with the or key.
3
Press the stop key.
The lock icon will be displayed to the right of the registration number.
Locked
Press the stop key again to release the lock.
Irreg Set 01
P Length 297.0
4
Press the key.
Returns to the top screen.
Even if paper folding is being processed using the locked data, the folding position can be fineadjusted.
Press and hold the key to register the fine-adjusted numerical value.
If there is no need to register the fine-adjusted numerical value, turn off the power to clear the value.
3-4. Clearing the registered data
1
Press the menu key to display the [Irreg Set] screen.
2
Select the registration number to be cleared on the keypad or with the key.
3
Press the key.
[P Length] can be changed.
4
Press and hold the clear key.
A buzzer sounds “pii” and the registered data will be cleared.
Irreg Set
01
Fold1
5
Press the key.
Returns to the top screen.
3-11
Chapter 3 Advanced Operation
3-5. Registering the folding value directly while processing
The current folding settings can be registered for later reference when performing operations under the same conditions.
Test fold or perform folding process, check folding misalignment, and fine-adjust when registering the value.
1
Press the menu key to display the [Irreg Set] screen.
2
Input the registration number on the keypad or the key.
3
Press and hold the custom folding key.
A buzzer sounds “pii”, and the data will be registered.
Irreg Set
01
Fold1
4
Press the key.
Returns to the top screen.
4. Cross Fold
Cross fold is folding single-folded paper again as shown in the figure.
The upper limit of paper thickness is 127.9 g/m 2 paper (cross fold only).
/34 lb for fine quality paper and 157 g/m 2 /40 lb for coated
Rough paper may be thin and flimsy, and therefore inappropriate for cross fold.
• Paper Σ dent and folding misalignment in both directions may increase or paper may be fed unstably depending on the following conditions. However, it is not a malfunction.
∑ dent
- The folded line of single-folded paper is not folded properly.
- Using environment (temperature and humidity)
- Paper thickness, paper size, paper type, or paper grain direction, etc.
• Double-feed detection does not operate when cross fold is performed. Select the setting
[OFF].
3-12
Chapter 3 Advanced Operation
4-1. Cross fold of standard paper
Do not put fingers inside during operation.
Keep away long hair, ties, jewelry and loose clothing.
It could cause injury.
The following describes the cross fold of standard paper, taking cross single folding shown in the figure as an example.
Cross folding
1
2
Press the folded line of single-folded paper with the fingertip.
The paper feeding state will be unstable or paper Σ dent may be caused if the folded line of folded paper is not folded firmly.
3
Loosen the guide fixing screw.
3-13
Chapter 3 Advanced Operation
4
Stack the single-folded paper on the paper feed tray with the folded line toward the non-operator’s side.
The stacking amount is equivalent to about half (25 mm/ 0.98 inch) of the height of the paper feed guide on the folding side.
Paper feed direction
Maximum paper stacking height:25 mm/0.98 inch
A feeding error may occur if the stacking height of single-folded paper is largely different on both sides even though the stacking height of single-folded paper is
25 mm/0.98 inch or less. If so, decrease the number of sheets stacked on the paper feed tray to reduce the difference on both sides of paper.
5
Attach the paper feed guide lightly to the side of the paper and tighten the fixing screws.
6
Set the trail edge guide unit to the rear end of paper.
The trail edge guide unit must be set slightly apart from the paper.
7
Set the air volume of [Sep. Air] or [Pickup Air].
Set the air volume referring to ”Air Adjustment Table” (p.2-7) to the set numerical value + [5].
8
Set the separating air adjustment knob to [2].
9
Set the separator adjustment knob to
[3].
25 mm/
0.98 inch
3-14
Chapter 3 Advanced Operation
10
Set the stack height sensor adjustment knob to the scale between the first one and second one.
11
Press the or key to set the processing speed to [4].
Set the processing speed for cross fold to [4] or less. Paper jam may occur depending on the paper size when performing cross fold with the processing speed at [4] or more.
A4 +0.0/+0.0
Ready
0
12
Check that [D-Feed Detect] is set to [OFF].
13
Check that [Feed Interval] is set to [Normal].
Set [Feed Interval] to [Slow] when mis-feed occurs during folding operation of thick paper. (p.3-22)
14
Set to single folding using the folding mode key.
15
Press the test key to test fold.
16
Check the finish.
3-15
Chapter 3 Advanced Operation
4-2. Cross fold of non-standard paper
1
Single fold non-standard paper according to the procedure of Chapter 2 “3. Standard
Folding of Standard Paper” (p.2-5).
2
Press the menu key to display [Paper Size Set].
3
Press the key.
At this stage [Auto] or [Man] can be changed.
Paper Size Set
Set
4
Set to [Man] with the key or key.
Paper Size Set
Set
Man
5
Press the key.
6
Measure the length of single-folded paper.
7
Select [P Length] with the key or key.
8
Press the key.
[P Length] can be changed at this stage.
9
Input the measured numerical value on the keypad.
10
Press the key.
The inputted value will be set.
11
Take procedures 2 to 15 of “4-1. Cross fold of standard paper” (p.3-13).
Paper feed direction
Length of singlefolded paper
3-16
Chapter 3 Advanced Operation
4-3. Cross fold paper at the desired folding position
This is a method to cross-fold standard or non-standard paper at any desired positions. Standard paper or non-standard paper is handled in the same way and cross-folded by using a method to register the folding position as a custom folding.
1
Register custom folding referring to the procedures of “3. Custom Folding” (p.3-8).
2
Single-fold the paper in the custom folding mode.
3
Register the single-folded paper again as custom folding referring to the procedures of
4
Take procedures 2 to 15 of “4-1. Cross fold of standard paper” (p.3-13).
5. Changing the Stacker Roller Height
Some thick and stiff paper may not be ejected smoothly because the paper may open after folding.
Change the stacker roller height and widen the space for the paper to pass in ejection.
1
Remove the auxiliary paper ejection guide.
2
Lift the stacker roller and hold it with hand to move to the [A] position shown in the figure.
[A]
After completing folding operations, be sure to return the stacker roller to the standard position. Leaving it in the raised state will result in poor alignment of ejected paper.
3-17
Chapter 3 Advanced Operation
6. Stacking the Folded Paper
The angle of the paper receiving tray of this machine can be changed. If the angle is changed, the folded paper can be stacked in the following two ways according to the purpose.
Diagonal stacking: Basic paper stacking method
Straight stacking: Used when the folded paper in folding modes such as gate fold with thick paper
(81.4 g/m 2 /22 lb or more) is retained at the ejection section.
Diagonal stacking Straight stacking
7. Function Setting
Function setting can be performed for shortening the operation procedure or adjustment according to the paper used based on the purpose of the user.
7-1. Thin paper mode
Use the thin paper mode when abnormal folding or paper creasing occurs by handling thin and flimsy paper such as rough paper, recycled paper, etc. Use this mode absolutely for thin paper. Paper jam may occur if this mode is used for other than thin paper.
1
Press key on the top screen, and set the processing speed to [1].
A4 +0.0/
Ready
0
2
Press the key.
The processing speed display reverses, and the thin paper mode has been set.
Press the key to clear the thin paper mode.
A4 +0.0/
Ready
0
3-18
Chapter 3 Advanced Operation
7-2. Interval function
Interval (suspension) function is a function to specify the number of sheets to be folded and suspend folded paper by interrupting paper folding operation for a certain period of time.
Take out ejected paper during interruption, and another operation after paper folding such as distribution or enclosure can be prepared.
As an example, set to paper folding suspension by 50 sheets and for 10 seconds.
1
Press the menu key to display [Interval Setting].
2
Select [Set] with the or key.
3
Press the key.
At this stage [ON] or [OFF] can be changed.
4
Select [ON] with the or key.
5
Press the key.
The setting item is set.
Interval Setting
Set
Interval Setting
Set
6
Select [No of Sec] with the or key.
7
Press the key.
The numerical value can be changed at this stage.
8
Select [10] with the or key.
Selected numerical value : [3][5][10]
9
Press the key.
A numerical value is set.
10
Select [No of Sht] with the or key.
11
Press the key.
At this stage the numerical value can be changed.
12
Input [50] on the keypad.
Setting range : 1 to 999 sheet
13
Press the key.
A numerical value is set.
Interval Setting
Set
Interval Setting
Set
Interval Setting
Set
Interval Setting
Set ON
3-19
Chapter 3 Advanced Operation
14
Press the key.
The display returns to the top screen, an icon will be displayed on the LCD display.
[Interval Setting] will be cleared by turning off the power.
A4 +0.0/
Ready
0
7-3. Double-feed detection setting
Double-feed detection refers to a function that reads the thickness of paper on test folding and detects when more than one sheet of paper is fed into the machine at a time.
Set the paper thickness to [Thin], when normal operation is performed with [D-Feed Detect] set to [ON]. Set the paper thickness to [Thick] when double-feed is detected mistakenly even though paper is not doublefed during test folding or normal operation with the paper thickness set to [Thin].
1
Press the menu key to display [D-Feed Detect].
2
Select [Set] with the or key.
3
Press the key.
At this stage [ON] or [OFF] can be changed.
4
Select [ON] with the or key.
5
Press the key.
The setting item is set.
D-Feed Detect
Set
D-Feed Detect
Set
6
Select [Thickness] with the or key.
7
Press the key.
At this stage [Thin] or [Thick] can be changed.
8
Select [Thin] or [Thick] with the or key.
9
Press the key.
The selected item is set.
D-Feed Detect
Set ON
D-Feed Detect
Set
3-20
Chapter 3 Advanced Operation
10
Press the key.
The display returns to the top screen, an icon will be displayed on the LCD display.
• Be sure to test fold before starting paper folding when the double-feed detection setting is set to [ON]. The machine will not start if test folding is not performed even when the start key is pressed. The icon shown in the figure on the right will be displayed if test folding is performed.
A4 +0.0/
Ready
A4 +0.0/
Ready
0
0
• Double-feed will not be detected when using the paper with the length of 250 mm/9.84 inches or less, even if the double-feed detection setting is set to [ON]. The icon will be changed as shown in the figure when using the paper with the length of 250 mm/9.84 inches or less.
A4 +0.0/
Ready
• The data on paper thickness read by test folding will be cleared by changing the [Thickness] in the double-feed detection setting. Test fold again when the setting is changed.
0
• Be sure to perform test folding every time printing materials are changed to different ones even if the quality and thickness of paper used are the same. Double-feed may not be detected correctly if processing is started without test folding.
• Double-feed detection may not work properly if printing on paper is uneven or paper is misaligned.
• Repeat test folding if double-feed occurs on test folding after double-feed detection is set to
[ON]. Double-feed will not be detected correctly if paper is processed with the same settings as when double-feed is detected on test folding.
When mis-detection occurs
Double-feed or miss-feed may sometimes be detected although the paper is fed normally.
• If false double-feed detection occurs when paper thickness is set to [Thin], repeat test folding after setting paper thickness to [Thick]. If false detection continues to occur after selecting [Thick], double-feed cannot be detected. Set the double-feed detection to [OFF]
• If false miss-feeding detection occurs when paper thickness is set to [Thick], repeat test folding after setting paper thickness to [Thin]. If false detection continues to occur after selecting [Thin], double-feed cannot be detected. Set the double-feed detection to [OFF].
3-21
Chapter 3 Advanced Operation
7-4. Paper feed interval time setting
By changing feed interval the time lag that exits after one sheet is fed and until the next is fed can be changed. Set the feed interval to [Slow] if [Feed Err Misfeed] occurs with thick, heavy paper even after air volume, etc. has been adjusted.
Setting the feed interval to [Fast] will raise processing performance, but feed error may be more likely to occur with large sheets of paper such as B4, A3, etc.
1
Press the menu key to display [Other
Setting].
Other Setting1/5
Feed Interval
2
Select [Feed Interval] with the or key.
3
Press the key.
The [Feed Interval] screen is displayed.
4
Press the key.
At this stage the feed interval can be changed to [Normal], [Fast], or [Slow].
5
Use the or key to select the mode.
6
Press the key.
The selected item is set.
Feed Interval
Normal
Feed Interval
Fast
7
Press the key.
Returns to [Other Setting].
8
Press the key.
Returns to the top screen.
3-22
7-5. Stacker roller adjustment
The position of the stacker roller is set automatically to match the paper size and folding mode. The position can be changed if thick paper, or paper processed in cross fold tends to unfold, stack unevenly, or jam on ejection.
Guide for the setting position of stacker roller
For EU
Settings
1
3
5
9
10
11
12
15
A5
B5
B6
A3
B5
A5, B6
B4
B5
B5
A5
B6
A4
B5
A3, B4
A4
Applicable standard paper size and folding mode
Double fold
Double fold, Letter fold, Accordion-fold
Double fold, Letter fold, Accordion-fold
Double fold
Accordion-fold
Double fold
Letter fold, Accordion-fold
Letter fold
Single fold, Irregular accordion fold-out
Letter fold, Accordion-fold
Single fold, Irregular accordion fold-out
Gate fold
A4
A4
A3, B4
Letter fold, Accordion-fold
Single fold, Irregular accordion fold-out
Gate fold
Single fold, Irregular accordion fold-out, Gate fold
For North America
Settings
1
3
5
9
10
12
11
15
Applicable standard paper size and folding mode
STMT, INV Double fold, Letter fold, Accordion-fold
LTR Double fold
STMT, INV Single fold, Irregular accordion fold-out
LTR Letter fold, Accordion-fold
LGL, LGR Double fold
LGL Letter fold, Accordion-fold
STMT, INV Gate fold
LTR
LTR
Gate fold
Single fold, Irregular accordion fold-out
LGR Letter fold, Accordion-fold
LGL, LGR Single fold, Irregular accordion fold-out, Gate fold
Chapter 3 Advanced Operation
3-23
Chapter 3 Advanced Operation
When sheets of paper folded in the gate fold mode unfold and a sheet processed later slips into the one processed before:
Depending on the type and size of paper, the adjustable range in the gate fold mode is limited. Be sure to decrease the setting values one scale at a time in this mode and check the results.
1
Press the menu key to display [Other Setting].
2
Select [Stack Roll Adj] with the or key.
Other Setting1/5
Feed Interval
3
Press the key.
The [Stack Roll Adj] screen is displayed.
4
Press the key.
At this stage the numerical value can be changed.
Stack Roll Adj
15
5
Select a numerical value on the keypad or with the key.
Selected range : [1] to[16]
As the numerical value decreases, the stacker roller position moves to the inner side of the machine, and as the numerical value increases, the stacker roller position moves to the outer side of the machine.
6
Press the key.
The changed numerical value is set and the stacker roller moves.
7
Press the key.
Returns to [Other Setting].
8
Press the key.
Returns to the top screen.
Stack Roll Adj
10
When the paper size or folding mode is changed, the former value is cleared.
When the paper size is changed according to the automatic detection of paper size, the value will not be cleared.
3-24
Chapter 3 Advanced Operation
7-6. Setting ejection conveyance amount
Set the ejection conveyance amount to [Large] if double folded thick paper tends to unfold on ejection, stack unevenly, or jam at the paper ejection section.
1
Press the menu key to display [Other
Setting].
Other Setting1/5
Feed Interval
2
Select [Belt Convey Vol] with the or key.
3
Press the key.
The [Belt Convey Vol] screen is displayed.
4
Press the key.
At this stage the ejection conveyance amount can be changed to [Normal] or [Large].
5
[Large] Use the or key to select [Large].
6
Press the key.
The selected item is set.
7
Press the key.
Returns to [Other Setting].
8
Press the key.
Returns to the top screen.
Belt Convey Vol
Normal
Belt Convey Vol
Large
[Belt Convey Vol] is not reset until the power is turned off. However, it returns to [Normal] only when the folding mode is changed from custom folding to standard folding.
[Belt Convey Vol] returns to [Normal] by turning off the power with [Oper Mode] set to [Normal].
However, it will start up with the setting contents changed in the [Last Fold] or [Stopper Fixed] even if the power is turned off.
3-25
Chapter 3 Advanced Operation
7-7. Operation mode settings
The operation mode setting is used to set the folding stopper function of the folding plates 1 and 2 when the power is turned on.
The following modes can be set.
Normal mode
[Normal] : When the power is turned on, use the normal mode to start up in the normal setting state.
Refold mode
[Last Fold] : When the power is turned on, this machine starts up in the setting state used last.
However the machine starts up with [Interval Setting] set to [OFF] and [Detect OFF] to [ON].
The adjustment values of the folding plates 1 and 2 return to default values if they are not
registered.
Folding stopper fixed mode
[Stopper Fixed] : Use [Stopper Fixed] to delete the setting operation on the control panel when folding
paper always in the same conditions. In this mode, when the power is turned on, this
machine is always set to the same conditions automatically, and initial operation of
the folding plates will not be performed. As the [Stopper Fixed] is automatically set to
the same conditions, the folding mode and paper size cannot be changed.
However the machine starts up with [Interval Setting] set to [OFF] and [Detect OFF] to
[ON]. The adjustment values of the folding plates 1 and 2 return to default values if
they are not registered.
1
Press the menu key to display [Other
Setting].
Other Setting1/5
Feed Interval
2
Select [Oper Mode] with the or key.
Other Setting2/5
Oper Mode
3
Press the key.
The [Oper Mode] screen is displayed.
4
Press the key.
At this stage the mode can be changed to
[Normal], [Last Fold], or [Stopper Fixed]
5
Select a mode with the or key.
6
Press the key.
The selected details are set.
7
Press the key.
Returns to [Other Setting].
Oper Mode
Normal
Oper Mode
Last Fold
3-26
Chapter 3 Advanced Operation
8
Press the key.
Returns to the top screen.
When [Last Fold] or [Stopper Fixed] is set, an icon will be displayed on the LCD display.
A4 +0.0/
Ready
297 148.5/
Ready
0 0
[Last Fold] [Stopper Fixed]
When the [Stopper Fixed] is set, folding misalignment in the vertical direction occurs by removing the folding plate with the power turned off. Be sure to press the cancel key and clear key at the same time when turning on the power so that the forcible ejection will be performed.
7-8. Test feed setting
The number of sheets that are fed for test feeding can be changed.
1
Press the menu key to display [Other
Setting].
2
Select [Test Feed Set] with the or key.
3
Press the key.
The [Test Feed Set] screen is displayed.
4
Press the key.
At this stage the numerical value can be changed.
5
Select the number of sheets with the or key.
Selected range : 1 to 3 sheets
6
Press the key.
The selected numerical value is set.
7
Press the key.
Returns to [Other Setting].
8
Press the key.
Returns to the top screen.
Other Setting1/5
Feed Interval
Other Setting2/5
Oper Mode
Test Feed Set
No of Sht
2
Test Feed Set
No of Sht
3
3-27
Chapter 3 Advanced Operation
7-9. Power saving setting
If the machine is not used for a certain period of time, the backlight of the LCD display will automatically go off by setting to backlight automatic go off function.
1
Press the menu key to display [Other
Setting].
Other Setting1/5
Feed Interval
2
Select [Power Save Set] with the or key.
Other Setting2/5
Oper Mode
3
Press the key.
The [Power Save Set] screen is displayed.
4
Select [Set] with the or key.
5
Press the key.
At this stage [ON] or [OFF] can be changed.
6
Select [ON] or [OFF] with the or key.
7
Press the key.
The selected item is set.
8
Select [Time] with the or key.
9
Press the key.
At this stage the numerical value can be changed.
10
Input numerical values on the keypad or with the or key.
The numerical values can be changed by [5] using the or key.
Selected range : 15 to 60 second
11
Press the key.
The selected numerical value is set.
12
Press the key.
Returns to [Other Setting].
13
Press the key.
Returns to the top screen.
Power Save Set
60Sec
Power Save Set
30
Sec
Power Save Set
60 Sec
3-28
Chapter 3 Advanced Operation
7-10. Alarm setting
When this machine remains unused for the specified period of time, the buzzer sounds to remind that the power remains turned on.
When the [Alarm setting] is set to [ON], the buzzer sounds “pii” at the specified time. After this stage, when the machine remains unused, the buzzer sounds “pii” every one minute.
1
Press the menu key to display [Other
Setting].
Other Setting1/5
Feed Interval
2
Select [Alarm Setting] with the or key.
Other Setting3/5
Alarm Setting
3
Press the key.
The [Alarm Setting] screen is displayed.
4
Select [Set] with the or key.
At this stage [ON] or [OFF] can be changed.
5
Select [ON] with the or key.
6
Press the key.
The selected item is set.
7
Select [Time] with the or key.
8
Press the key.
At this stage the numerical value can be changed.
9
Input numerical values on the keypad or with the or key.
The numerical values can be changed by [5] using the or key.
Setting range : 5 to 120 min
10
Press the key.
The inputted value will be set.
11
Press the key.
Returns to [Other Setting].
12
Press the key.
Returns to the top screen.
Alarm Setting
5 Min
Alarm Setting
5
Min
Alarm Setting
Time
10
3-29
Chapter 3 Advanced Operation
7-11. Detection OFF setting
When [No Paper] is displayed although paper is stacked on the paper feed tray, set paper detection to [OFF].
This setting will return to [ON] when the power is turned off.
Contact Duplo dealer if detection error remains displayed even if the sensor is cleaned.
1
Press the menu key to display [Other
Setting].
Other Setting1/5
Feed Interval
2
Select [Detect OFF] with the or key.
Other Setting3/5
Alarm Setting
3
Press the key.
The [Detect OFF] screen is displayed.
4
Press the key.
At this stage [ON] or [OFF] can be changed.
5
Select [OFF] with the or key.
6
Press the key.
The selected item is set.
7
Press the key.
Returns to [Other Setting].
8
Press the key.
Returns to the top screen.
Detect OFF
Load ON
Detect OFF
Load
OFF
3-30
Chapter 3 Advanced Operation
7-12. Default setting
The setting contents such as speed or double-feed detection can be changed when [Normal] is set in the
[Oper Mode] setting.
1
Press the menu key to display [Other
Setting].
Other Setting1/5
Feed Interval
2
Select [Default Setting] with the or key.
Other Setting3/5
Alarm Setting
3
Press the key.
The [Default Setting] screen is displayed.
4
Select [Speed] with the key or key.
5
Press the key.
At this stage the numerical value can be changed.
6
Input numerical values on the keypad or with the or key.
Setting range : 0 to 6
7
Press the key.
The selected value is set.
8
Select [D-Feed] with the key or key.
9
Press the key.
At this stage [D-Feed] can be changed to [ON] or [OFF].
10
Select [ON] or [OFF] with the key or key.
11
Press the key.
The selected item is set.
Default setting
OFF
Default setting
OFF
Default setting
D-Feed
Default setting
ON
3-31
Chapter 3 Advanced Operation
12
Press the key.
Returns to [Other Setting].
13
Press the key.
Returns to the top screen.
7-13. Idling setting
Selecting [ON] on idling setting allows the machine to stand by idling when double-feed or mis-feed occurs, or when paper processing operation is stopped by pressing the start key. Folding operation can be resumed immediately by pressing the start key again as the machine’s functions other than the conveyance drive have not been shut down completely.
1
Press the menu key to display [Other
Setting].
Other Setting1/5
Feed Interval
2
Select [Idling] with the or key.
Other Setting4/5
Tone
3
Press the key.
The [Idling] screen is displayed.
4
Press the key.
At this stage [ON] or [OFF] can be changed.
5
Select [ON] or [OFF] with the or key.
Idling
OFF
6
Press the key.
The selected item is set.
7
Press the key.
Returns to [Other Setting].
8
Press the key.
Returns to the top screen.
Idling
ON
Idling operation will stop when the control panel is not operated more than 30 seconds in the idling state.
Double-feed may occur depending on paper type when the air volume is adjusted in the idling state and paper is fed again after operating for a long time in the idling state.
The air volume can be adjusted using a new key even in the idling state.
3-32
Chapter 3 Advanced Operation
7-14. Tone setting
The buzzer setting or not (key operational sound on the control panel) can be selected.
The buzzer sounds when a trouble has occurred, whether the buzzer setting is [OFF] or not.
1
Press the menu key to display [Other
Setting].
Other Setting1/5
Feed Interval
2
Select [Tone] with the or key.
Other Setting4/5
Tone
Tone
ON
3
Press the key.
The [Tone] screen is displayed.
4
Press the key.
At this stage [ON] or [OFF] can be changed.
5
Select [ON] or [OFF] with the or key.
6
Press the key.
The selected item is set.
7
Press the key.
Returns to [Other Setting].
8
Press the key.
Returns to the top screen.
Tone
OFF
3-33
Chapter 3 Advanced Operation
7-15. mm/inch setting
According to the using environment, the unit used for inputting numerical values of paper size, folding dimensions (folding stopper adjusting value), and cross folding registration can be changed.
1
Press the menu key to display [Other
Setting].
Other Setting1/5
Feed Interval
2
Select [mm/inch Setting] with the or
key.
Other Setting4/5
Idling
3
Press the key.
At this stage [mm][inch] setting can be changed.
4
Press the key.
The [mm/inch Setting] window is displayed.
5
Select [mm] or [inch] with the or key.
6
Press the key.
The selected item is set.
7
Press the key.
Returns to [Other Setting].
8
Press the key.
Returns to the top screen.
mm/inch Setting
mm
mm/inch Setting inch
3-34
Chapter 3 Advanced Operation
7-16. Paper feed tray descent distance setting
If a feeding error occur,or the stop key is pressed,the paper feed tray will descend. The descent distance can be set. (If [No Paper] is detected, the tray will descend to the lower limit regardless of the setting.)
The following modes can be set. It is recommended to set the paper feed tray descent distance to [Large].
When the descent distance is decreased by selecting [Not Descend] or [Small], paper may be put on the paper detection sensor depending on paper thickness or paper stack height, double-feed may occur when
paper is put on the sensor and re-fed. (p.1-14)
[Large]: descends to the lower limit.
[Normal]: descends about 30 mm/1.18 inches from the paper feed tray stop position.
[Small]: descends about 20 mm/0.79 inch from the paper feed tray stop position.
[Not Descend]: remains at the paper feed tray stop position.
1
Press the menu key to display [Other
Setting].
Other Setting1/5
Feed Interval
2
Use the or key to select [Tray Desc
Amt].
Other Setting5/5
Tray Desc Amt
3
Press the key.
The [Tray Desc Amt] screen is displayed.
4
Press the key.
At this stage [Large], [Not Descend], [Small] or
[Normal] can be selected.
5
Use the or key to select the item.
6
Press the key.
The selected item is set.
7
Press the key.
Returns to [Other Setting].
8
Press the key.
Returns to the top screen.
Tray Desc Amt
Large
Tray Desc Amt
Normal
3-35
3-36
Chapter 4 Cleaning the Unit
Chapter 4 Cleaning the Unit
• Make sure that you disconnect the power cord from the wall outlet before cleaning.
• Before you use the machine after cleaning, make sure that its surface is completely dry.
Do not use flammable sprays and solvents during cleaning, etc. of internal parts of the machine and in the vicinity of the machine.
Doing so could cause build-up of gas inside the machine, which in turn could cause ignition, resulting in fire and explosion.
When using alcohol, exercise precaution against fire and ventilate well, and after use, store in a safe place.
Use of other solvents may damage the rubber rollers and resin inside the machine, resulting in malfunction.
1. Cleaning the folding roller and conveyance roller
1
Remove the folding plate 1.
Attach the folding plate 1 holding with both hands.
2
Open the top cover.
Open or close the top cover gently.
Hands or fingers may be caught in the cover section. Doing so may result in injury.
4-1
Chapter 4 Cleaning the Unit
3
Wipe with a cloth moistened with alcohol, while rotating the jam correction knob on the folding roller by hand.
4
Wipe the conveyance roller with a cloth moistened with alcohol while rotating it by hand.
2. Cleaning the LCD
Wipe the LCD on the control panel with the dry cloth.
Conveyance roller
LCD
4-2
3. Cleaning the belt
Suction belt
Wipe the belt with a cloth moistened with alcohol while rotating it by hand.
Make sure that the cloth does not get caught on the sensor lever.
Stacker belt
1
Remove the auxiliary paper ejection guide.
2
Wipe the stacker belt with a cloth moistened with alcohol while rotating it by hand.
Sensor lever
Chapter 4 Cleaning the Unit
4-3
Chapter 4 Cleaning the Unit
4. Cleaning the sensor
Sensor attachment position
Paper sensor
(Only for North America)
Paper sensor
Paper feed inlet sensor upper
Paper feed inlet sensor lower
Home sensor of
Folding plate 1
Paper ejection inlet sensor upper
Home sensor of
Folding plate 2
Paper ejection inlet sensor lower
Remove dust on the infeed sensor, the paper ejection sensor (front) and the paper ejection sensor (back) by blowing air.
4-4
Chapter 4 Cleaning the Unit
Keep in mind the following notes when using the air duster.
• Use a non-flammable air duster. Read the cautions for use well, and be sure to keep the descriptions in mind.
• The sensors and metallic section are cooled by gas in the air duster, and may be temporarily condensed. Wait for about five minutes.
Paper sensor
1
Open the top cover.
Open or close the top cover gently.
Hands or fingers may be caught in the cover section. Doing so may result in injury.
2
Insert the nozzle of air duster into the hole shown in the figure to blow air.
Paper sensor
(Only for North America)
Paper ejection inlet sensor upper, Paper ejection inlet sensor
(upper and lower), Home sensor of Folding plate 1
1
Remove the folding plate 1.
Attach the folding plate 1 holding with both hands.
2
Open the top cover.
Open or close the top cover gently.
Hands or fingers may be caught in the cover section. Doing so may result in injury.
4-5
Chapter 4 Cleaning the Unit
3
Insert the nozzle of air duster into the hole shown in the figure to blow air.
Paper ejection inlet sensor lower, Home sensor of Folding plate 2
1
Remove the folding plate 2.
Attach the folding plate 2 holding with both hands.
2
Blow air to each sensor with an air duster.
4-6
Chapter 5 Trouble Guide
1. Error Code
When an error occurs, error codes will be displayed on the LCD window as follows.
Error Code
Error Message
U***
Top Cover Open
Chapter 5 Trouble Guide
Check the error code or the error message and solve the problem by following the list below.
If the error persists or occurs frequently, contact your dealer.
1-1. Warning error
Error
Code
U010
U030
U040
U050
U060
U100
Error Message
Top Cover Open
Fold Plate1 Err
Fold Plate2 Err
Suction Box Err
Safety Lever Err
Check the paper feed tray.
Cause
The top cover is open.
Folding plate 1 is not attached.
Folding plate 2 is not attached.
Foreign particle is caught between the paper feed tray and suction box.
Foreign particle is caught between the paper feed tray and safety lever.
The safety lever is being kept pressed down.
Back and forth of paper stacked on the paper feed tray is not in alignment.
[Sep. Air] is set to smaller value, compared to paper type.
The stack height sensor is positioned too low.
Solution
Close the top cover.
Attach folding plate 1.
Attach folding plate 2.
Make sure that there is no foreign particle on the paper feed tray.
Make sure that there is no foreign particle under the paper feed tray.
Align paper.
Increase the setting value of [Sep. Air] by [5] scales at a time.
Increase the value of stack height sensor adjustment knob by one scale.
5-1
Chapter 5 Trouble Guide
1-2. Motor error
Error
Code
E010
E020
E140
Error Message
Convey Motor Err
Tray Motor Err
E210
E220
E230
E310
E320
E330
E810
E820
E830
Fold1 Motor Err
Fold2 Motor Err
S-Motor Err
Cause Solution
Abnormal load on the motor due to paper jamming, etc.
Abnormal load on the motor for raising and lowering paper feed plates due to paper jamming, etc.
Folding plate 1 is not attached properly.
Motor for moving the folding stopper is not functioning due to paper jamming, etc.
Folding plate 2 is not attached properly.
Motor for moving the folding stopper is not functioning due to paper jamming, etc.
Abnormal load on the stacker roller motor due to paper jamming, etc.
Remove jammed paper and press the clear key to release the error.
Make sure that folding plate 1 is attached properly.
Remove jammed paper and press the clear key to release the error.
Make sure that folding plate 2 is attached properly.
Remove jammed paper and press the clear key to release the error.
Remove jammed paper and press the clear key to release the error.
1-3. Paper jam error
Error
Code
J100
J110
Error Message
Feed Err Misfeed
Feed Err Double
J120
J130
Feed Sec Jam
Paper Size Error
J200
J800
Inside Jam
Ejection Jam
Cause Solution
Miss-feed on the paper feed tray.
Double-feed occurs at the paper feed section.
Align the paper again.
Remove the double-fed paper.
Paper jamming at paper feed section. Remove the jammed paper.
The stacking direction of the paper on the paper feed tray is incorrect.
The length of the paper set is incorrect
Stack paper in the correct direction.
Check the length of paper set.
Paper jamming inside the machine.
Remove the jammed paper.
Paper jamming at paper ejecting section.
Clear the error by referring to forcible
ejection (p.5-9) or opening and closing the top
cover.
Remove the jammed paper.
5-2
Chapter 5 Trouble Guide
1-4. Errors requiring a service call
When the following error codes are displayed, turn the power off and on. If the error is not cleared, contact
Duplo dealer.
E130
E240
E340
E840
E910
E930
E940
5-3
Chapter 5 Trouble Guide
2. Paper Jam
Do not put fingers inside during operation.
Keep away long hair, ties, jewelry and loose clothing.
It could cause injury.
When paper jams, remove the paper in the following way.
2-1. Paper feed section
Pull out jammed paper slowly.
If paper cannot be pulled out easily, first remove all the paper on the paper feed tray and pull out the jammed paper.
5-4
Chapter 5 Trouble Guide
2-2. Folding plate
Holding on the cancel key, press the clear key.
Eject forcibly the paper inside the folding plate.
Forcible ejection in the folding plate will not stop until the folding stopper returns to the home position, as the folding stopper moves, even if the key is not held.
Even if the paper is not removed after forcible ejection, check the position of paper jam to remove the paper with the following method.
Folding plate 1
1
Take out the folding plate 1.
Attach the folding plate 1 holding with both hands.
2
Open the top cover.
Open or close the top cover gently.
Hands or fingers may be caught in the cover section. Doing so may result in injury.
3
Pull out the paper rotating the jam correction knob.
4
Close the top cover.
5-5
Chapter 5 Trouble Guide
5
Attach the folding plate 1 along the set guides.
Attach the folding plate 1 holding with both hands.
Check that the gear on the reverse side of the folding plate 1 rotates in the front-back direction, if it is not easy to attach the folding plate 1.
Attach the folding plate 1 to this machine after rotating the gear by 360 degrees in a rotating direction, when it does not rotate either in the front direction or in the back direction.
5-6
Folding plate 2
1
Take out the folding plate 2.
Attach the folding plate 2 holding with both hands.
2
Open the top cover.
Open or close the top cover gently.
Hands or fingers may be caught in the cover section. Doing so may result in injury.
3
Pull out the paper rotating the jam correction knob.
4
Close the top cover.
5
Insert the folding plate 2 along the set guides on the machine.
Chapter 5 Trouble Guide
Attach the folding plate 2 holding with both hands.
5-7
Chapter 5 Trouble Guide
When having difficulty in inserting the folding plate 2, make sure that the stopper of the folding plate 2 does not protrude beyond the cover.
The folding plate cannot be inserted properly as it bumps into interior parts if the stopper protrudes beyond the cover. If this is the case, turn the gear in the direction of an arrow to move the stopper inside the cover.
Do not hold the belt section of the folding plate 2. Doing so will result in malfunction of the machine.
2-3. Folding roller
1
Take out the folding plate 1.
2
Take out the folding plate 2.
5-8
3
Open the top cover.
Open or close the top cover gently.
Hands or fingers may be caught in the cover section. Doing so may result in injury.
4
Pull out the paper rotating the jam correction knob.
5
Close the top cover.
6
Insert the folding plate 1 and folding plate 2.
Refer to “2-2. Folding plate” (p.5-5).
2-4. Ejecting section
Holding on the cancel key, press the test key.
The paper is forcibly ejected.
Paper is ejected forcibly as long as the key is held down. Forcible ejection will stop by releasing the key.
Chapter 5 Trouble Guide
5-9
Chapter 5 Trouble Guide
3. Troubleshooting
Do not use a flammable static electricity removal spray.
Doing so could cause build-up of gas inside the machine, which in turn could cause ignition, resulting in fire and explosion.
Condition
Power can not be turned on.
The machine does not start operation when the start key is pressed.
Cause
The power cord is not connected.
Solution
Connect the power cord.
Paper is not stacked.
The paper switch is not responding.
Paper has jammed.
The top cover is open.
Non-standard paper is used in standard paper settings.
The paper feed guide is off the paper size detection area.
Test folding is not performed even though the setting is changed to [ON] in [D-Feed
Detect].
Other non-standard paper is used.
The folding plates 1 and 2 are not set properly.
Stack paper on the paper feed tray.
Stack paper in correct position so that the paper switch responds.
Remove jammed paper.
Close the cover which is open.
Change the settings to match non-standard paper.
Secure the paper feed guide correctly.
Test fold.
Input the paper size.
Set the folding plates 1 and 2 properly.
The folding stopper of folding plate 1 or 2 does not operate.
Paper is not folded at the normal folding position.
Paper jam occurs.
The folding plates 1 and 2 are not set properly.
Static electricity is built up on paper.
Paper is not separated well.
Paper is curled.
The folding roller is stained.
Set the folding plates 1 and 2 properly.
• Use a commercially available static electricity removal spray.
• Separate the paper well.
• Humidify with a humidifier as required.
Separate the paper well.
Correct the paper curl before use.
Clean with a cloth moistened with alcohol.
Re-set the position of the stacker roller. (p.3-23)
The stacker roller is not positioned correctly.
Static electricity is built up on paper.
The clearance between the separator and suction belt is small.
The trail edge guide unit is pressed against the paper strongly.
The separating air adjustment knob is not positioned properly.
Separating air volume is too low
Thick paper is used.
• Use a commercially available static electricity removal spray.
• Separate the paper well.
• Humidify with a humidifier as required.
Turn the separator adjustment knob to large
Set the trail edge guide unit so that it will be
in contact with the paper lightly. (p.2-3)
Turn the separating air adjustment knob to large scales.
Turn up [Sep. Air] volume by [5] scales at a time.
Set the stack height sensor to first scale from the bottom.
5-10
Chapter 5 Trouble Guide
Condition
Paper feed interval is not stable.
The leading edge of paper does not misaligned too much, but double-feed occurs.
Double-feed occurs with the leading edge of paper misaligned largely.
Paper is curled.
Cause
The separating air adjustment knob is not positioned correctly.
Separating air volume is too large.
Pickup air volume is too large.
The clearance between the separator and suction belt is too large.
Solution
Correct the paper curl before use.
Thick paper is used.
Paper is sticking and difficult to separate.
Check that the printing ink of the paper has dried and there is no static electricity, and
then separate the paper well. (p.1-13)
Paper out of specifications is used.
Paper is not stacked in alignment.
Loaded paper is more than 50 mm/
1.96 inches in height.
Set the stack height sensor to first scale
Do not use paper outside the specifications.
Stack the paper in alignment. (p.1-14)
Load paper so that it is less than
50 mm/1.96 inches in height. (p.2-2)
Turn the separating air adjustment knob to
Turn down [Sep. Air] volume by [5] scales at
Turn down [Pickup Air] volume by [5] scales at a time.
Turn the separator adjustment knob to
The stack height sensor is not positioned correctly.
Set the stack height sensor to the standard position.
Paper is put on the paper detection sensor. Stack paper again on the paper feed tray. (p.1-14)
Paper out of specifications is used.
Do not use paper outside the specifications.
Paper is not stacked in alignment.
Loaded paper is more than 50 mm/
1.96 inches in height.
The side guide unit is pressed against the paper strongly.
paper.
Load paper so that it is less than 50 mm/
1.96 inches in height.
Set the side guide unit leaving some clearance between the side guide unit and
The separating air adjustment knob is not positioned correctly.
Separating air volume is too low
Pickup air volume is too large.
The clearance between the separator and suction belt is too large.
The stack height sensor is not positioned correctly.
Turn the separating air adjustment knob to
Turn up [Sep. Air] volume by [5] scales at a
Turn down [Pickup Air] volume by [5] scales at a time.
Turn the separator adjustment knob to
Set the stack height sensor to the standard position.
5-11
Chapter 5 Trouble Guide
Condition
Miss-feed occurs.
Folding misalignment along the vertical length of the paper occurs.
Folding misalignment along the sides of the paper occurs.
Continuous-feeding occurs with small paper.
Single-folded thick paper jams at the folding rollers.
Cause
The suction belt is stained.
Paper is sticking and difficult to separate.
Check that the printing ink of the paper has dried and there is no static electricity, and then separate the paper well.
Paper out of specifications is used.
Paper is not stacked in alignment.
The paper feed guide is pressed against the paper strongly.
Suction timing is delayed because paper is too large and heavy.
Do not use paper outside the specifications.
Stack the paper in alignment.
Set the paper feed guide so that it touches
Set [Feed Interval] to [Slow]. (p.3-22)
The separating air adjustment knob is not positioned correctly.
Separating air volume is too large.
Pickup air volume is too low.
The clearance between the separator and suction belt is small.
The stack height sensor is not positioned correctly.
The side guide unit is pressed against the paper strongly.
Processing speed was changed midway through operation.
Paper type (quality, thickness) was changed midway through operation.
Solution
Clean the belt with a cloth moistened with
Turn the separating air adjustment knob to
Turn down [Sep. Air] volume by [5] scales at
Turn up [Pickup Air] volume by [5] scales at
Turn the separator adjustment knob to larger scales.
Set the stack height sensor to the standard position.
Set the side guide unit leaving some clearance between the side guide unit and
Adjust the folding stopper positions of folding plates 1 and 2.
The folding plate was removed while the stopper fixed mode was ON.
The fixing screws of the paper feed guides got loose and the paper feed guide slipped out of position.
Press the clear key, holding down the cancel key.
Too many sheets of paper are stacked.
Reduce the paper amount.
The paper feed guides are not set properly. Set the paper feed guides properly.
Tighten the fixing screws of the paper feed guides
Paper is not cut properly.
Paper out of specifications is used.
Correct the folding misalignment along the sides of the paper using the skew correction knob.
Do not use paper outside the specifications.
The paper feed guides are not set properly. Set the paper feed guides properly.
Paper is not properly aligned.
Stack the paper in alignment.
Thin flimsy paper is used.
Paper size with limitations in processing speed is used.
Lower the processing speed.
Paper feed interval timing is too fast.
The pickup air volume is too large.
Paper out of specifications is used.
The processing speed is too slow.
Paper is not separated well.
Set [Feed Interval] to slow.
Set the [Pickup Air] volume according to the
Do not use paper outside the specifications.
Increase the processing speed. (p.2-9)
Separate the paper well.
5-12
Chapter 5 Trouble Guide
Condition
When large paper is stacked on the paper feed tray, the tray does not rise even when the start key is pressed.
Mis-detection of doublefeed occurs.
Cause
Too many sheets of paper are stacked.
Heavy paper is used.
Mis-detection of mis-feed occurs.
Paper jam occurs in cross fold.
Paper creases in cross fold.
Solution
Reduce the paper amount.
Test folding is not carried out after the paper is re-stacked.
Paper thickness in the double-feed detection setting is not appropriately set.
The printing state is variable within the range of double-feed detection.
Paper is fed askew.
Double-feed detection is set to [ON], the paper thickness is not appropriate.
The trail edge guide unit is pressed against the paper strongly.
The set values of separating air and pickup air are not proper.
The clearance between the separator and suction belt is small.
The stack height sensor is not positioned correctly.
The processing speed is too fast.
Paper feed interval timing is too fast.
Separating air volume is too large.
Perform test folding whenever new sheets of paper are re-stacked.
Repeat test folding when a miss-feed or double-feed error occurs.
Check the paper thickness, change the setting of paper thickness to [Thick] and test fold again.
Set the double-feed detection to OFF. (p.3-20)
(At this time, double-feed is not detected.)
Align paper appropriately and stack the
paper at a proper position. (p.1-14)
Check the paper thickness, change the setting of paper thickness to [Thin] and test fold again.
Set the trail edge guide unit leaving some clearance between the trail edge guide unit and paper.
Set the values of each air applicable to cross fold.
Turn the separator adjustment knob to large scales.
Set the stack height sensor to the standard position.
Set the processing speed to [4] or less.
Change [Feed Interval] to [Normal]. When handling thick paper, change the setting to
[Slow].
Turn down [Sep. Air] volume by [5] scales at
5-13
5-14
Chapter 6 Appendix
Specifications
Chapter 6 Appendix
Depending on the system configuration, the specification may vary. Ask your dealer for details.
Model
Type
Paper feed method
Paper size
Paper quality
DF-1200
Desktop-type
Fan motor belt suction method
Length
Width
182 to 457.2 mm/7.17 to 18 inches
120 to 311 mm/4.73 to 12.24 inches
Regular size A3, A4, A5, B4, B5, B6/LGR, LGL, LTR, INV, STMT
Fine quality paper, Recycled paper, Drawing paper : 52.3 to 157 g/m 2
Art paper, Coated paper : 73.3 to 157 g/m
* The processing speed is limited for coated paper of 104.7 g/m fine quality paper of 81.4 g/m 2
2 /19 to 40 lb
/22 lb or less.
2
/14 to 40 lb
/28 lb or less and
Folding mode Single fold, Double fold, Irregular accordion fold, Letter fold, Accordion fold,
Brochure fold, Specific cross fold, Custom fold.
* Available custom fold modes are limited depending on paper type and size.
* For cross fold, the paper quality, paper size, ream weight and processing speed (3 or less) are limited.
Number of custom folding registration memories
Stacking amount for feeding paper
20
Sheet paper 50 mm/1.96 inches or less
Fine quality paper: 64 g/m 2 /17 lb, 625 sheets
81.4 g/m 2 /21.6 lb, 490 sheets
Art or coated paper 104.7 g/m 2 /21.82 lb, 560 sheets
Single folded paper 25 mm/0.98 inch or less
Processing speed (Max.)
Additional functions
260 sheets/minute
(A4 fine quality paper 81.4 g/m 2 /21.6 lb, single fold, processing speed 6, feed interval fast)
• Test folding • Standard folding registration
• Custom folding registration
• Folding stopper fixed
• Entire paper length input mode
• Refold function
Error detection functions
Other detection functions
Airborne noise
Power supply
Current consumption
Dimensions
Mass (Weight)
Option
• Ejection interval function
• Force eject function
• Thin paper mode
• Force eject inside folding plate
• LCD display energy-saving • Power still ON alert
• Paper feed interval adjusting function • Idling function
• Separating air output adjustment mode • Cross fold mode
• Paper ejection volume setting function • Paper feed tray descent distance setting function
• No paper detection • Paper jamming detection
• Miss-feed detection • Double feed detection (Limited paper quality, size, setting)
• Paper size error
• In-machine jamming
• Folding plate 1 set error
• Ejection section jamming
• Top cover open
• Folding plate 2 set error • Paper feed tray stuck prevention detection
• Paper feed pick up limit breakdown prevention detection
Equivalent continuous A-weighted sound pressure level: 74.3 dB
Sound pressure level: 94.3 dB
Put this machine on the table and measure at the place where it is 1 m/
39.37 inches from the control panel and 1.5 m/59.05 inches from the floor.
AC100 to 240 V 50/60 Hz
175 W (SIDE AIR KIT disconnected: 130 W)
1.8 to 0.7 A (SIDE AIR KIT disconnected: 1.3 to 0.6 A)
When in use: 1193(W) x 587(D) x 541(H) mm/46.97(W) x 23.11(D) x 21.30(H) inches
When in stored: 806(W) x 587(D) x 541(H) mm/31.73(W) x 23.11(D) x 21.30(H) inches
65.5 kg/144.4 lb (Including accessories)
SIDE AIR KIT
6-1
4-1-6 Oyama, Chuo-ku, Sagamihara-shi, Kanagawa 252-5280, Japan
TEL: +81-42-775-3602
FAX: +81-42-775-3606
E-mail: [email protected]
www.duplo.com
15V-90041-0
13020000ZB
பதிவிறக்கு
பொது இணைப்பு புதுப்பிக்கப்பட்டது
உங்கள் அரட்டைக்கான பொது இணைப்பு புதுப்பிக்கப்பட்டுள்ளது. You may view and manage your chat links after registration here.
ஆவண பொது இணைப்பு
விளம்பரம்
