Please dispose of packaging for the product in a responsible manner. It is suitable for recycling. Help to protect the environment, take the packaging to the local amenity tip and place into the appropriate recycling bin.

Never dispose of electrical equipment or batteries in with your domestic waste. If your supplier offers a disposal facility please use it or alternatively use a recognised re-cycling agent. This will allow the recycling of raw materials and help protect the environment.

Professional Bench Grinder

FOR HELP OR ADVICE ON THIS PRODUCT PLEASE CONTACT YOUR DISTRIBU-

TOR, OR SIP DIRECTLY ON:

TEL: 01509500400

EMAIL: [email protected] or [email protected] www.sip-group.com

Ref: 230415

28

07625, 07628 & 07645

Please read and fully understand the instructions in this manual before operation. Keep this manual safe for future reference.

1

2

DECLARATION OF CONFORMITY

Declaration of Conformity

We

SIP (Industrial Products) Ltd

Gelders Hall Road

Shepshed

Loughborough

Leicestershire

LE12 9NH

England

As the manufacturer's authorised representative within the EC declare that the

6” Professional Bench Grinder - SIP Part No. 07625

8” Professional Bench Grinder - SIP Part No. 07628

10” Professional Bench Grinder - SIP Part No. 07645

Conforms to the requirements of the following directive(s), as indicated.

2006/42/EC

2006/95/EC

2004/108/EC

2002/95/EC

Machinery Directive

Low Voltage Directive

EMC Directive

RoHS Directive

And the relevant harmonised standard(s), including,

EN 55014-1:2006+A2:2011

EN 55014-2:1997+A2:2008

EN 61000-3-2:2006+A2:2009

EN 61000-3-3:2013

Signed: …………………………………...

Mr P. Ippaso - Managing Director - SIP (Industrial Products) Ltd

Date: 24/10/2014.

27

PARTS LIST 07645

11.

15.

16.

17.

18.

12.

13.

14.

19.

20.

21.

22.

23.

6.

7.

8.

9.

10.

Ref. No.

1.

2.

3.

4.

5.

Description

Eye shield

Eye shield holder

Left eye shield arm

Bracket

Washer 8mm

Sip Part No. Ref. No.

WK05-00151

WK05-00113

24.

25.

WK05-00112

WK05-00111

WK05-00159

26.

27.

28.

Bolt M8x14

Screw M5x62

Left wheel cover

WK05-00160

WK05-00161

WK05-00162

Nut (16mm left) WK05-00142

Outer flange WK05-00163

Coarse wheel 36 grit

(250 x 25 x 20)

WK05-00164

Inner flange WK05-00165

34.

Screw M5x10

Left wheel guard

Flanged nut 5mm

Left spark arrestor

Screw M5x20

End cap

WK05-00098

WK05-00166

WK05-00105

WK05-00167

WK05-00104

WK05-00168

29.

30.

31.

32.

33.

38.

39.

40.

41.

35.

36.

37.

Wave washer

Bearing 6204

Rotor

Strain relief bush

Mains lead

WK05-00169

WK05-00170

WK05-00171

WK05-00129

WK05-00118

42.

43.

44.

45.

46.

Description

Stator

Left tool rest

Bolt M8x10

Nut 8mm

Screw M4x8

Capacitor support

Capacitor 20mf

Mains lead grommet

Lock washer

Base

NVR switch KJD12 WK05-00138

Screw M4x8

Bolt M8x22

Base cover

WK05-00127

WK05-00136

WK05-00181

Rubber foot

Screw M5x16

WK05-00134

WK05-00137

Right spark arrestor WK05-00182

Right wheel guard WK05-00183

Fine wheel 60 grit

(250 x 25 x 20)

WK05-00184

Nut (16mm right) WK05-00154

Right wheel cover WK05-00185

Right tool rest

Right eye shield arm

WK05-00186

WK05-00120

Sip Part No.

WK05-00174

WK05-00175

WK05-00176

WK05-00132

WK05-00133

WK05-00131

WK05-00177

WK05-00125

WK05-00179

WK05-00180

CONTENTS

24.

25.

26.

27.

17.

21.

22.

23.

Page No. Description

4.

Safety Symbols Used Throughout This Manual

4.

8.

Safety Instructions

Technical Specifications

9.

10.

10.

12.

13.

16.

Electrical Connection

Guarantee

Contents and Accessories

Getting To Know Your Grinder

Assembly Instructions

Operating Instructions

Maintenance

Exploded Drawing - 07625

Parts List - 07625

Exploded Drawing - 07628

Parts List - 07628

Exploded Drawing - 07645

Parts List - 07645

Declaration of Conformity

26 3

SAFETY SYMBOLS USED THROUGHOUT THIS MANUAL

Danger / Caution: Indicates risk of personal injury and/or the possibility of damage.

Warning: Risk of electrical injury or damage!

EXPLODED DRAWING 07645

Note: Supplementary information.

SAFETY INSTRUCTIONS

IMPORTANT: Please read the following instructions carefully, failure to do

so could lead to serious personal injury and / or damage to the bench

grinder.

When using electric tools / machines, basic safety precautions should always be followed to reduce the risk of fire, electric shock and personal injury.

Read all these instructions before operating the grinder and save this user manual for future reference.

SIP recommends that this grinder should not be modified or used for any application other than that for which it was designed.

It was designed to be bench mounted, for driving abrasive wheels for the purpose of sharpening cutting tools such as chisels or drill bits. Alternatively it may be used to roughly shape metal prior to welding or fitting etc.

If you are unsure of its relative applications do not hesitate to contact us and we will be more than happy to advise you.

KNOW YOUR POWER TOOL: Read and understand the owner's manual and labels affixed to the grinder. Learn its applications and limitations, as well as the potential hazards specific to it.

KEEP WORK AREA CLEAN AND WELL LIT: Cluttered work benches and dark areas invite accidents. Floors must not be slippery due to oil, water or metal dust etc.

DO NOT USE THE TOOL IN DANGEROUS ENVIRONMENTS: Do not use power tools in damp or wet locations, or expose them to rain. Provide adequate space surrounding the work area. Do not use in environments with a potentially explosive atmosphere.

KEEP CHILDREN AND UNTRAINED PERSONNEL AWAY FROM THE WORK AREA: All visitors should be kept at a safe distance from the work area.

STORE TOOLS SAFELY WHEN THEY ARE NOT IN USE: All tools should be stored in a dry,

4 25

PARTS LIST 07628

18.

19.

20.

21.

22.

15.

16.

17.

23.

24.

25.

26.

12.

13.

14.

8.

9.

10.

11.

Ref. No.

1.

2.

3.

4.

5.

6.

7.

Description

Screw M5x18

Left wheel cover

Nut (16mm left)

Sip Part No. Ref. No.

WK05-00095

WK05-00141

WK05-00142

Outer flange WK05-00143

Coarse wheel 36 grit

(200 x 25 x 15.8)

WK05-00144

Screw M5x10 WK05-00098

Left wheel guard WK05-00145

27.

28.

29.

30.

31.

32.

33.

Left spark arrestor

Washer 5mm

Spring washer 5mm

Screw M5x8

Bolt M5x20

Nut 5mm

Left tool rest

WK05-00100

WK05-00101

WK05-00102

WK05-00103

WK05-00104

WK05-00105

WK05-00106

38.

39.

40.

34.

35.

36.

37.

Washer 5mm (big)

Lock knob

End cap

Bolt M6x14

Washer 6mm

Bracket

Left eye shield arm

Eye shield holder

Spring washer

Bearing

Stator

Rotor

WK05-00107

WK05-00187

WK05-00146

WK05-00109

WK05-00110

WK05-00111

WK05-00112

WK05-00113

WK05-00147

WK05-00148

WK05-00149

WK05-00150

44.

45.

46.

47.

48.

41.

42.

43.

49.

50.

51.

52.

Description

Mains lead

Right spark arrestor

Right eye shield arm

Eye shield

Sip Part No.

WK05-00118

WK05-00119

WK05-00120

WK05-00151

Right tool rest WK05-00122

Right cover plate WK05-00152

Fine wheel 60 grit

(200 x 25 x 15.8)

WK05-00153

Nut (16mm right) WK05-00154

Right cover WK05-00155

Mains lead grommet

Lock washer

Screw M4x8

Base

Strain relief bush

Capacitor 10mf

Capacitor support

Nut 8mm

WK05-00125

WK05-00126

WK05-00127

WK05-00128

WK05-00129

WK05-00188

WK05-00131

WK05-00132

Screw M4x8

Rubber foot

Bottom cover

Bolt M8x22

Screw M5x16

NVR switch KJD18

Inner flange

Wire wheel

Washer for wire wheel

WK05-00133

WK05-00134

WK05-00135

WK05-00136

WK05-00137

WK05-00138

WK05-00156

WK05-00157

WK05-00158

24

SAFETY INSTRUCTIONS...cont

locked cupboard wherever possible and out of the reach of children.

WEAR THE CORRECT CLOTHING: Do not wear loose clothing, neckties, rings, bracelets, or other jewellery, which may get caught in moving parts. Non-slip footwear is recommended. Wear protective hair covering to contain long hair. Roll long sleeves up above the elbow.

USE SAFETY GOGGLES AND EAR PROTECTION ETC: Wear CE approved safety goggles at all times, normal spectacles only have impact resistant lenses, they are NOT safety glasses. A face or dust mask should be worn if the operation is dusty and ear protectors (plugs or muffs) should be worn, particularly during extended periods of operation.

PROTECT YOURSELF FROM ELECTRIC SHOCK: When working with power tools, avoid contact with any earthed items (e.g. pipes, radiators, hobs and refrigerators, etc.). It is advisable wherever possible to use an RCD (residual current device) at the mains socket or supply board.

STAY ALERT: Always watch what you are doing and use common sense. Do not operate a grinder when you are tired or under the influence of alcohol or drugs.

DISCONNECT THE TOOL FROM THE MAINS SUPPLY: When not in use, before servicing and when changing accessories such as wheels.

AVOID UNINTENTIONAL STARTING: Make sure the switch is in the OFF position before connecting the grinder to the mains supply.

NEVER LEAVE THE TOOL RUNNING / CONNECTED WHILST UNATTENDED: Turn off the tool and disconnect it from the mains supply between jobs. Do not leave the machine until it comes to a complete stop.

DO NOT ABUSE THE MAINS LEAD: Never carry or move the grinder by the mains lead or pull it to remove the plug from the mains socket. Keep the mains lead away from heat, oil and sharp edges. If the mains lead is damaged, it must be replaced by the manufacturer or its service agent or a similarly qualified person in order to avoid unwanted hazards.

CHECK FOR DAMAGED PARTS: Before every use of the grinder, a guard or other part that is damaged should be carefully checked to determine that it will operate correctly and perform its intended function. Check for alignment of moving parts, free running of moving parts, breakage of parts, and any other conditions that may affect its operation. A guard or other part that is damaged should be correctly repaired or replaced by an authorised service centre unless otherwise indicated in this instruction manual. Have defective switches replaced by an authorised service agent. Do not use the tool if the switch does not turn it on and off.

KEEP ALL GUARDS IN PLACE: And in full working order.

MAINTAIN TOOLS WITH CARE: Keep tools sharp and clean for the best and safest performance. Follow instructions for lubricating and changing accessories. All extension cables must be checked at regular intervals and replaced if damaged.

USE ONLY RECOMMENDED ACCESSORIES: Consult this user manual for recommended accessories. Follow the instructions that accompany the accessories. The use of improper accessories may cause hazards and will invalidate any warranty you may

5

SAFETY INSTRUCTIONS...cont

have.

REMOVE ADJUSTING KEYS AND WRENCHES: Form a habit of checking to see that keys and adjusting wrenches are removed from the tool before every use.

DO NOT OVERREACH: Keep proper footing and balance at all times.

USE THE RIGHT TOOL: Do not use the tool or attachment to do a job for which it was not designed.

DO NOT FORCE THE TOOL: It will do the job better and more safely at the rate which it was designed.

DO NOT OPERATE POWER TOOLS IN EXPLOSIVE ATMOSPHERES: Do not use the grinder in the presence of flammable liquids, gases, dust or other combustible sources. Grinding will create sparks which can ignite the dust or fumes.

DO NOT EXPOSE THE TOOL TO RAIN OR USE IT IN WET CONDITIONS: Water entering the grinder will greatly increase the risk of electric shock.

KEEP THE MAINS LEAD WELL AWAY FROM THE CUTTING WHEEL: The mains lead should be secured away from the cutting wheel at all times to avoid the risk of electric shocks. Replace any damaged or tired looking leads immediately with the correct rated cable.

ALWAYS CHECK THE WHEEL: Always inspect the wheel for cracks and general condition before use as they could shatter at high speed causing injury to the operator and fellow work mates . If using an old wheel ensure that it hasn’t gone soft as the bond that holds it together can go off over time.

Use only the wheel flanges and nuts specified for this tool.

Before each use; Ensure that the wheel retaining nuts are fully secure.

Ensure that the grinder is securely bolted to a stable surface so it will not move during operation.

Ensure that all keys and wrenches are removed before operating the grinder.

Ensure that the work-piece to be ground is clear of the grinding wheel before the switch is turned on.

Before turning on the grinder, turn the wheel by hand to ensure nothing is catching, then turn the grinder on and let it run for a while; Watch for vibration or excessive wobble of the wheel that could indicate poor installation or a poorly balanced wheel. Adjust or replace as necessary.

Allow the wheel to run up to full speed before grinding.

Stop operation immediately if you notice, or suspect anything abnormal.

Wait for the grinder to stop completely and remove the plug from the mains supply before servicing or adjusting the grinder.

Be alert at all times, especially during repetitive, monotonous operations. Don't be lulled into a false sense of security. Grinding wheels are extremely unforgiving.

Do not modify the grinder to do tasks other than those for which it was designed.

Ensure tool rests and eye shields are correctly adjusted.

6

EXPLODED DRAWING 07628

23

PARTS LIST 07625

22.

23.

24.

25.

26.

19.

20.

21.

15.

16.

17.

18.

12.

13.

14.

7.

8.

9.

10.

11.

Ref. No.

1.

2.

3.

4.

5.

6.

Description

Screw M5x18

Sip Part No. Ref. No.

WK05-00095 27.

Left wheel cover

Nut (12mm left)

WK05-00096

WK05-00004

Flange

Screw M5x10

WK05-00097

Coarse wheel 36 grit

(150 x 20 x12.7)

17638

WK05-00098

28.

29.

30.

31.

32.

Left wheel guard

Left spark arrestor

Washer 5mm

Spring washer 5mm

Screw M5x8

Bolt M5x20

Nut 5mm

Left tool rest

WK05-00099

WK05-00100

WK05-00101

WK05-00102

WK05-00103

WK05-00104

WK05-00105

WK05-00106

38.

39.

40.

33.

34.

35.

36.

37.

Washer 5mm (big)

Lock knob

End cap

Bolt M6x14

Washer 6mm

Bracket

Left eye shield arm

Eye shield holder

Spring washer

Bearing

Stator

Rotor

WK05-00107

WK05-00187

WK05-00108

WK05-00109

WK05-00110

WK05-00111

WK05-00112

WK05-00113

WK05-00114

WK05-00115

WK05-00116

WK05-00117

48.

49.

50.

51.

45.

46.

47.

41.

42.

43.

44.

Description

Mains lead

Sip Part No.

WK05-00118

Right spark arrestor

Right eye shield arm

Eye shield

Right tool rest

WK05-00119

WK05-00120

WK05-00121

WK05-00122

Right cover plate WK05-00123

Fine wheel 60 grit

(150 x 20 x 12.7)

Nut (12mm right)

17632

WK05-00006

Right cover

Mains lead grommet

Lock washer

Screw M4x8

Base

Strain relief bush

WK05-00124

WK05-00125

WK05-00126

WK05-00127

WK05-00128

WK05-00129

Capacitor 8mf

Capacitor support

Nut 8mm

Screw M4x8

Rubber foot

Bottom cover

Bolt M8x22

Screw M5x16

NVR switch KJD18

Wire wheel

Washer for wire wheel

WK05-00130

WK05-00131

WK05-00132

WK05-00133

WK05-00134

WK05-00135

WK05-00136

WK05-00137

WK05-00138

WK05-00139

WK05-00140

22

SAFETY INSTRUCTIONS...cont

Only use grinding wheels that are rated for the correct speed.

Do not overload the grinding wheel; stalling the machine will shorten its life.

After fitting new grinding wheel, leave machine running for at least one minute.

If the wheel is faulty it will break during this test period.

Stand to the side of the grinder during initial start up.

Use a wheel dresser only to remove burrs on the grinding wheel.

If the grinder is used in a place of work all rules and laws etc. relating to the use of portable electrical appliances should be followed.

When using the grinder always ensure the operator as well as those in the area wear eye protection.

Grinding produces particles which can become airborne and have the potential to be highly toxic; always wear a face mask when operating the grinder.

When using the grinder always ensure the operator as well as those in the area wear ear protection, particularly during periods of extended use.

Caution: The warnings and cautions mentioned in this user manual can not cover all possible conditions and situations that may occur. It must be understood by the operator that common sense and caution are factors which cannot be built into this product, but must be applied.

7

TECHNICAL SPECIFICATIONS

Part No.

07625 07628

Description

Input Voltage

Motor

Wheel Speed

6” Bench Grinder

230v 50Hz

370w

2850rpm

8” Bench Grinder

230v 50Hz

550w

2850rpm

Duty Cycle S2, 30 minutes S2, 30 minutes

Wheel Dimensions (mm) Ø150 x 20 x 12.7 (bore) Ø200 x 25 x 15.8 (bore)

Protection

Net Weight

IP23

6.29Kg

IP23

9.26Kg

07645

10” Bench Grinder

230v 50Hz

750w

2850rpm

S2, 30 minutes

Ø250 x 25 x 20 (bore)

IP23

24Kg

EXPLODED DRAWING 07625

8 21

MAINTENANCE….cont

Hold the grinding wheel, or the opposite one, with one hand and turn the retaining nut clockwise for the left hand wheel, and anti clockwise for the right hand wheel.

Note: Wear a protective glove to hold the grinding wheel whilst loosening the retaining nut.

Remove the nut, outer flange and the grinding wheel.

Ensure that the shaft and flanges are clean and free from burrs etc.

Refit the flanges and wheel etc. as shown below.

Follow the instructions above, but in reverse to secure the new wheel and cover etc.

Inner Flange Outer Flange

Shaft Wheel Nut

Blotter Blotter

Note: Do not over tighten the retaining nut; it needs to be tight enough to hold the grinding wheel, but not so tight so that it damages the flanges.

20

ELECTRICAL CONNECTION

These grinders are fitted with a standard UK type 230v ~ plug. Before using the grinder inspect the cable and plug to ensure that neither are damaged. If any damage is visible have the grinder inspected / repaired by a suitably qualified person. If it is necessary to replace the plug a heavy duty impact resistant plug would be preferable.

The wires for the plug are coloured in the following way:

Yellow / green

Blue

Brown

Earth

Neutral

Live

As the colours of the wires may not correspond with the markings in your plug, proceed as follows: The wire which is coloured blue, must be connected to the terminal marked with N or coloured black. The wire which is coloured brown, must be connected to the terminal, which is marked L or coloured red. The wire which is coloured yellow / green should be connected to the terminal which is coloured the same or marked.

Cord Grip

Always secure the wires in the plug terminal carefully and tightly.

Secure the cable in the cord grip carefully.

Warning: Never connect live or neutral wires to the earth terminal of the plug. Only fit an approved plug with the correct rated fuse. If in doubt consult a qualified electrician.

Note: Always make sure the mains supply is of the correct voltage and the correct fuse protection is used. In the event of replacing the fuse always replace the fuse with the same value as the original.

Note: If an extension lead is required in order to reach the mains supply; ensure that this too is rated for the correct voltage and fuse rating.

Note: The cross section of the extension lead should be checked so that it is of sufficient size so as to reduce the chances of voltage drops.

9

GUARANTEE

These SIP Bench Grinders are covered by a 12 month parts and labour warranty covering failure due to manufacturers defects. This does not cover failure due to misuse or operating the grinders outside the scope of this manual - any claims deemed to be outside the scope of the warranty may be subject to charges Including, but not limited to parts, labour and carriage costs. Consumable items such as grinding wheels are not covered by the warranty.

In the unlikely event of warranty claims, contact your distributor as soon as possible.

MAINTENANCE….cont

Inner Flange Outer Flange

Shaft Wheel Nut

Note: Proof of purchase will be required before any warranty can be honoured.

CONTENTS AND ACCESSORIES

07625 & 07628

1. Bench Grinder c/w 2 x Grinding Wheels (not pictured).

2. Spark Arrestor x 2 (inc. fixings).

3. Eye Shield Assembly x 2 (1 x Left & 1x Right).

4. Tool Rest Assembly x 2 (inc. fixings).

5. Instruction Manual (not pictured).

Note: Do not over tighten the retaining nut; it needs to be tight enough to hold the grinding wheel, but not so tight so that it damages the flanges.

REPLACING THE GRINDING WHEELS 07645

Warning! Always ensure that a ’blotter’ (cardboard disc between the flange and the grinding wheel) is fitted either side of the grinding wheel.

Warning! Always ensure that the replacement wheel is of the correct size and rated for the speed of the grinder as stated in the specifications.

Loosen and remove the 4 guard retaining screws and nuts (Fig. 14).

Remove the side guard.

Screws

2

3

4

Fig. 14

10 19

MAINTENANCE….cont

REPLACING THE GRINDING WHEELS 07625 & 28

Warning! Always ensure that a ’blotter’ (cardboard disc between the flange and the grinding wheel) is fitted either side of the grinding wheel.

Warning! Always ensure that the replacement wheel is of the correct size and rated for the speed of the grinder as stated in the specifications.

Over time during normal usage the grinding wheels will become worn and need to be replaced.

Loosen the 3 screws that hold the side cover on (Fig. 11).

Rotate the cover clockwise slightly so that the screw heads line up with the holes on the side cover (Fig. 12); Remove the cover.

Screws

CONTENTS AND ACCESSORIES….cont

07645

1. Bench Grinder c/w 2 x Grinding Wheels (not pictured).

2. Spark Arrestor x 2.

3. Eye Shield Assembly x 2 (1 x Left & 1x Right) see page 10.

4. Tool Rest Assembly x 2 (inc. fixings) see below.

5. Instruction Manual (not pictured).

2

4

Note: If any parts are missing, or damaged, contact your distributor immediately for the missing parts to be replaced.

Fig. 11 Fig. 12

Hold the grinding wheel, or the opposite one, with one hand and turn the retaining nut clockwise for the left hand wheel, and anti clockwise for the right hand wheel.

Note: Wear a protective glove to hold the grinding wheel whilst loosening the retaining nut.

Remove the nut, outer flange and the grinding wheel.

Ensure that the shaft and flanges are clean and free from burrs etc.

Refit the flanges and wheel etc. as shown on page 19, Fig. 13.

Follow the instructions above, but in reverse to secure the new wheel and cover etc.

18 11

GETTING TO KNOW YOUR BENCH GRINDER

6

5

4

3

2

7

7

1

2

3

Ref. No. Description

1.

On/Off Switch

2.

3.

4.

Mounting Hole

Guard

Tool Rest

Ref. No Description

5.

Grinding Wheel

6.

Eye Shield

7.

Spark Arrestor

12

5

4

6

OPERATING INSTRUCTIONS….cont

Warning! Always ensure that the grinder is bolted down onto a secure surface prior to operation.

SWITCHING THE GRINDER ON/OFF

The grinder is fitted with an NVR (No Volt Release) switch; This means that if power is cut to the grinder it will not restart once the power is restored to the grinder.

The switch is located on the front of the grinder near the bottom.

To turn the grinder on, lift the cover and depress the green (I) switch. to turn the grinder off, depress the red (0) button or close the cover.

Note: Before starting the grinder, turn the wheels by hand making sure they are clear of obstructions and that they turn freely. The tool rests and eye shields should not touch the wheel.

Note: Turn on the grinder and allow it to reach full running speed before starting to grind.

MAINTENANCE

Warning! Always ensure that the grinder is turned off and that the plug is disconnected from the mains supply before carrying out any adjustments, repairs or maintenance.

CLEANING AND ADJUSTMENTS

As the wheels wear, adjust the positions of the tool rests and spark arrestors; They should be set so that they are as close to the grinding wheel as possible, but without touching.

Regularly remove the wheel covers and clean out any dust and dirt.

The machine motor and bearings are sealed units and require no regular maintenance.

The eye shields should be cleaned regularly so that the operator has a clear view of the work-piece and grinding wheel. Mild soap and water should be used; never use solvents or similar products as they will damage the eye shield/s.

17

ASSEMBLY INSTRUCTIONS….cont

FITTING THE TOOL REST 07645

The tool rest fits to the inside of the guard towards the bottom (Fig. 9).

Use the supplied 2 x bolts and washers to secure in place (Fig. 10).

ASSEMBLY INSTRUCTIONS

FITTING THE SPARK ARRESTOR 07625 & 28

There are 2 holes on the inside of the guards (Fig. 1); A smaller one towards the front to attach the spark arrestor, and a larger one towards the back to attach the eye shield.

Spark Arrestor Eye Shield

Fig. 9

Fig. 10

Note: As with spark arrestor, the tool-rest should be set close to the grinding wheel, without touching; turn the wheel by hand to ensure there is no contact.

OPERATING INSTRUCTIONS

Note: Before each operation; Turn the grinding wheel by hand to ensure that the wheel turns freely without catching the tool rest etc.

Danger: Always ensure that the wheel retaining nut is fully tightened and the wheel is secure before each operation.

Correct working practice:

Maintain a steady, moderate pressure on the work piece and keep it moving at an even pace for smooth grinding.

Pressing too hard overheats the motor and prematurely wears down the grinding wheels. The grinding wheel should rotate into the object, being sharpened. Keep a tray filled with water and dip your work into it regularly to prevent overheating.

Do not use the side of the grinding wheel; This puts dangerous stress on the wheel.

When the wheel becomes loaded or ‘dull’, use an approved grinding wheel dresser and dress the wheel face.

16

Fig. 1

Fit the spark arrestor and secure in place with the screw, spring washer and washer

(Fig. 2).

Fig. 2

Note: The spark arrestor should be set close to the grinding wheel, without touching it; turn the wheel by hand to ensure there is no contact.

Follow these instructions to fit the 2nd spark arrestor to the opposite side of the grinder

(07625 & 07628 only).

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ASSEMBLY INSTRUCTIONS….cont

FITTING THE SPARK ARRESTOR 07645

Remove the nut from the guard retaining screw (Fig. 3).

Fit the spark arrestor over the screw and refit the nut (Fig. 4).

Tighten fully to secure.

Note: The spark arrestor should be set close to the grinding wheel, without touching; turn the wheel by hand to ensure there is no contact.

Guard Retaining Screw

ASSEMBLY INSTRUCTIONS….cont

Slide the eye-shield over the arm and secure in place by tightening the nut at the back of the shield (fig. 6).

Follow these instructions to fit the 2nd eye-shield to the opposite side of the grinder.

Fig. 3

Fig. 4

FITTING THE EYE-SHIELD

Fit the eye-shield arm to the remaining hole (see fig. 5) and secure in place with the bolt and retaining plate.

Fig. 6

FITTING THE TOOL REST 07625 & 28

The tool rest fits to the inside of the guard towards the bottom (Fig. 7).

Use the supplied thumbscrew, spring washer and washer to secure in place (Fig. 8).

Fig. 5

Note: Take care not to over tighten the bolt as this will damage the guard;

It only needs to be tight enough to hold the eye shield in place whilst allowing the operator to easily change the angle.

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Fig. 7

Fig. 8

Follow these instructions to fit the 2nd tool-rest to the opposite side (07625 & 07628 only).

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