Rikon Power Tools 25-130H Owner's manual

25-130H

13” Thickness Planer with Helical Cutterhead

262149

Operator’s Manual

Record the serial number and date of purchase in your manual for future reference.

Serial Number: _________________________ Date of purchase: _________________________

For technical support or parts questions, email [email protected] or call toll free at (877)884-5167

25-130HM1

www.rikontools.com

TABLE OF CONTENTS

Specifications.....................................................................................................................2

Safety Instructions ........................................................................................................3 - 6

Getting To Know Your Machine ..............................................................................................7

Contents of Package .....................................................................................................7 - 8

Installation ......................................................................................................................8

Assembly .................................................................................................................... 9

Adjustments...............................................................................................................10 - 11

Operation ..................................................................................................................12 - 13

Maintenance .......................................................................................................... 14 - 16

Electricals & Wiring Diagram .......................................................................................5 & 16

Troubleshooting .........................................................................................................17

Parts Diagrams & Parts Lists ..................................................................................18 - 21

Accessories ..........................................................................................................22

Notes ...............................................................................................................................22

Warranty ..........................................................................................................................23

SPECIFICATIONS

Motor ........................................................................... 115V, 60Hz, 15A, PH1, AC

Motor Speed (no load)........................................................................ 22,000 RPM

Cutterhead Diameter .......................................................................................... 2”

Cutterhead Speed ............................................................................. 10,000 RPM

Number of HSS Inserts, 2-sided........................................................................ 26

Number of Cutterhead Helical Rows …………………………......................……. 6

Maximum Depth of Cut .................................................................................... 1/8”

Maximum Cutting Width ....................................................................................13”

Maximum Cutting Depth (Height) ....................................................................... 6”

Minimum Length of Stock ................................................................................... 7”

Minimum Width of Stock .................................................................................. 3/4”

Minimum Thickness of Stock ......................................................................... 3/16”

Feed Speed SF/min .......................................................................................... 26

Table Size (LxW) …………….................………………...……..... 9-1/4” x 13-1/16”

Extension Table (2) Sizes (LxW) ……...................…...……...……..…….. 12” x 14”

Dust Port (O.D.)................................................................... 4” or 2-1/2” Diameter

Dust Collection Minimum CFM ........................................................................ 650

Noise Level (no load) .............................................................................. ≤ 100 dB

Overall Size (LxWxH).............................................. 26-1/4“ x 34-1/4“ x 17-5/16“

Base Size (L xW).............................................................................. 13-1/4 “ x 22”

Net Weight ....................................................................................................73 lbs

NOTE: The specifications, photographs, drawings and information in this manual represent the current model when the manual was prepared. Changes and improvements may be made at any time, with no obligation on the part of Rikon Power Tools, Inc. to modify previously delivered units. Reasonable care has been taken to ensure that the information in this manual is correct, to provide you with the guidelines for the proper safety, assembly and operation of this machine.

2

SAFETY INSTRUCTIONS

IMPORTANT!

Safety is the single most important consideration in the operation of this equipment. The following

instructions must be followed at all times. Failure to follow all instructions listed below may result in electric shock, fi re, and/or serious personal injury.

There are certain applications for which this tool was designed. We strongly recommend that this tool not be modifi ed and/or used for any other application other than that for which it was designed. If you have any questions about its application, do not use the tool until you have contacted us and we have advised you.

SAFETY SYMBOLS

SAFETY ALERT SYMBOL: Indicates DANGER, WARNING, or CAUTION. This symbol may be used

Indicates an imminently hazardous situation, which, if not avoided, could result in death or

serious injury.

Indicates a potentially hazardous situation, which, if not avoided, could result in death or serious

injury.

Indicates a potentially hazardous situation, which, if not avoided, could result in minor or

moderate injury.

NOTICE:

Shown without Safety Alert Symbol indicates a situation that may result in property damage.

GENERAL SAFETY

KNOW YOUR POWER TOOL. Read the owner’s manual carefully. Learn the tool’s applications, work capabilities, and its specifi c potential hazards.

4. AVOID A DANGEROUS WORKING ENVIRONMENT.

DO NOT use electrical tools in a damp environment or expose them to rain.

BEFORE USING YOUR MACHINE

To avoid serious injury and damage to the tool, read and follow all of the Safety and Operating Instructions before operating the machine.

5. DO NOT use electrical tools in the presence of fl ammable liquids or gasses.

6. ALWAYS keep the work area clean, well lit, and organized. DO NOT work in an environment with fl oor surfaces that are slippery from debris, grease, and wax.

1. Some dust created by using power tools contains chemicals known to the State of California to cause cancer, birth defects, or other reproductive harm.

Some examples of these chemicals are:

• Lead from lead-based paints.

• Crystalline silica from bricks, cement, and other

• masonry products.

• Arsenic and chromium from chemically treated lumber.

Your risk from these exposures varies, depending on how often you do this type of work. To reduce your exposure to these chemicals: work in a well ventilated area and work with approved safety equipment, such as those dust masks that are specially designed to fi lter out microscopic particles.

2. READ the entire Owner’s Manual. LEARN how to use the tool for its intended applications.

7. KEEP VISITORS AND CHILDREN AWAY. DO NOT permit people to be in the immediate work area, especially when the electrical tool is operating.

8. DO NOT FORCE THE TOOL to perform an operation for which it was not designed. It will do a safer and higher quality job by only performing operations for which the tool was intended.

9. WEAR PROPER CLOTHING. DO NOT wear loose clothing, gloves, neckties, or jewelry. These items can get caught in the machine during operations and pull the operator into the moving parts. The user must wear a protective cover on their hair, if the hair is long, to prevent it from contacting any moving parts.

3. GROUND ALL TOOLS. If the tool is supplied with a 3 prong plug, it must be plugged into a 3-contact electrical receptacle. The 3rd prong is used to ground the tool and provide protection against accidental electric shock. DO

NOT remove the 3rd prong. See Grounding Instructions on the following pages.

10. CHILDPROOF THE WORKSHOP AREA by removing switch keys, unplugging tools from the electrical receptacles, and using padlocks.

3

11. ALWAYS UNPLUG THE TOOL FROM THE

ELECTRICAL RECEPTACLE when making adjustments, changing parts or performing any maintenance.


12. KEEP PROTECTIVE GUARDS IN PLACE AND IN

WORKING ORDER.

13. AVOID ACCIDENTAL STARTING. Make sure that the power switch is in the “OFF” position before plugging in the power cord to the electrical receptacle.

14. REMOVE ALL MAINTENANCE TOOLS from the immediate area prior to turning “ON” the machine.

15.

USE ONLY RECOMMENDED ACCESSORIES. Use of incorrect or improper accessories could cause serious injury to the operator and cause damage to the tool. If in doubt, check the instruction manual that comes with that particular accessory.

16. NEVER LEAVE A RUNNING TOOL UNATTENDED.

Turn the power switch to the “OFF” position. DO NOT leave the tool until it has come to a complete stop.

25. ALWAYS WEAR A DUST MASK TO PREVENT

INHALING DANGEROUS DUST OR AIRBORNE

PARTICLES, including wood dust, crystalline silica dust and asbestos dust. Direct particles away from face and body. Always operate tool in well ventilated area and provide for proper dust removal. Use dust collection system wherever possible. Exposure to the dust may cause serious and permanent respiratory or other injury, including silicosis (a serious lung disease), cancer, and death. Avoid breathing the dust, and avoid prolonged contact with dust. Allowing dust to get into your mouth or eyes, or lay on your skin may promote absorption of harmful material. Always use properly fitting NIOSH/OSHA approved respiratory protection appropriate for the dust exposure, and wash exposed areas with soap and water.

17. DO NOT STAND ON A TOOL. Serious injury could result if the tool tips over, or you accidentally contact the tool.

18. DO NOT store anything above or near the tool where anyone might try to stand on the tool to reach it.

19. MAINTAIN YOUR BALANCE. DO NOT extend yourself over the tool. Wear oil resistant rubber soled shoes. Keep floor clear of debris, grease, and wax.

26. USE A PROPER EXTENSION CORD IN GOOD

CONDITION. When using an extension cord, be sure to use one heavy enough to carry the current your product will draw. The table on the following page shows the correct size to use depending on cord length and nameplate amperage rating. If in doubt, use the next heavier gauge.

The smaller the gauge number, the larger diameter of the extension cord. If in doubt of the proper size of an extension cord, use a shorter and thicker cord. An undersized cord will cause a drop in line voltage resulting in a loss of power and overheating.

USE ONLY A 3-WIRE EXTENSION CORD THAT HAS

A 3-PRONG GROUNDING PLUG AND A 3-POLE

RECEPTACLE THAT ACCEPTS THE TOOL’S PLUG.

20. MAINTAIN TOOLS WITH CARE. Always keep tools clean and in good working order. Keep all blades and tool bits sharp, dress grinding wheels and change other abrasive accessories when worn.

27. ADDITIONAL INFORMATION regarding the safe and proper operation of this product is available from:

21. EACH AND EVERY TIME, CHECK FOR DAMAGED

PARTS PRIOR TO USING THE TOOL. Carefully check all guards to see that they operate properly, are not damaged, and perform their intended functions. Check for alignment, binding or breaking of moving parts. A guard or other part that is damaged should be immediately repaired or replaced.

• Power Tool Institute

1300 Summer Avenue

Cleveland, OH 44115-2851

www.powertoolinstitute.org

• National Safety Council

1121 Spring Lake Drive

Itasca, IL 60143-3201

www.nsc.org

22. DO NOT OPERATE TOOL WHILE TIRED, OR

UNDER THE INFLUENCE OF DRUGS, MEDICATION

OR ALCOHOL.

23. SECURE ALL WORK. Use clamps or jigs to secure the work piece. This is safer than attempting to hold the work piece with your hands.

• American National Standards Institute

25 West 43rd Street, 4th Floor

New York, NY 10036

www.ansi.org

• ANSI 01.1 Safety Requirements for

Woodworking Machines and the

U.S. Department of Labor regulations

www.osha.gov

24. STAY ALERT, WATCH WHAT YOU ARE DOING,

AND USE COMMON SENSE WHEN OPERATING A

POWER TOOL.

A moment of inattention while operating power tools may result in serious personal injury.

28. SAVE THESE INSTRUCTIONS. Refer to them frequently and use them to instruct others.

4


ELECTRICAL SAFETY EXTENSION CORDS

THIS TOOL MUST BE GROUNDED

WHILE IN USE TO PROTECT THE OPERATOR FROM

ELECTRIC SHOCK.

THE USE OF AN EXTENSION CORD

WITH THIS MACHINE IS NOT RECOMMENDED. For best power and safety, plug the machine directly into a dedicated, grounded electrical outlet that is within the supplied cord length of the machine.

IN THE EVENT OF A MALFUNCTION OR BREAKDOWN, grounding provides the path of least resistance for electric current and reduces the risk of electric shock. This tool is equipped with an electric cord that has an equipment grounding conductor and requires a grounding plug (not included). The plug MUST be plugged into a matching electrical receptacle that is properly installed and grounded in accordance with ALL local codes and ordinances.

DO NOT MODIFY ANY PLUG. If it will not fi t the electrical receptacle, have the proper electrical receptacle installed by a qualifi ed electrician.

If and extension cord needs to be used, it should only be for a limited operation of the machine. The extension cord should be as short as possible in length, and have a minimum gauge size of 14AWG.

Check extension cords before each use. If damaged replace immediately. Never use a tool with a damaged cord, since touching the damaged area could cause electrical shock, resulting in serious injury.

IMPROPER ELECTRICAL CONNECTION of the equipment grounding conductor can result in risk of electric shock. The conductor with the green insulation

(with or without yellow stripes) is the equipment grounding conductor. DO NOT connect the equipment grounding conductor to a live terminal if repair or replacement of the electric cord or plug is necessary.

Use a proper extension cord. Only use cords listed by

Underwriters Laboratories (UL). Other extension cords can cause a drop in line voltage, resulting in a loss of power and overheating of tool. When operating a power tool outdoors, use an outdoor extension cord marked “W-A” or “W”.

These cords are rated for outdoor use and reduce the risk of electric shock.

CHECK with a qualifi ed electrician or service personnel if you do not completely understand the grounding instructions, or if you are not sure the tool is properly grounded when installing or replacing a plug.

USE ONLY A 3-WIRE EXTENSION CORD THAT HAS

THE PROPER TYPE OF A 3-PRONG GROUNDING PLUG

THAT MATCHES THE MACHINE’S 3-PRONG PLUG AND

ALSO THE 3-POLE RECEPTACLE THAT ACCEPTS THE

TOOL’S PLUG. *

REPLACE A DAMAGED OR WORN CORD

IMMEDIATELY.

This tool is intended for use on a circuit that has an electrical receptacle as shown in FIGURE A. It shows a

3-wire electrical plug and electrical receptacle that has a grounding conductor. If a properly grounded electrcal receptacle is not available, an adapter as shown in

FIGURE B can be used to temporarily

FIG. A connect this plug to a 2-contact ungrounded

receptacle. The adapter has a rigid lug extending from it that MUST be connected to a permanent earth ground, such as a properly grounded receptacle box.

THIS ADAPTER IS PROHIBITED IN

CANADA.

Keep the extension cord clear of the working area. Position the cord so that it will not get caught on lumber, tools or other obstructions while you are working with your power tool.

* Canadian electrical codes require extension cords

to be certiﬁ ed SJT type or better.

** The use of an adapter in Canada is not acceptable.

FIG. B

5


SPECIFIC SAFETY INSTRUCTIONS FOR PLANERS

This machine is intended for the surfacing of natural, solid woods. The permissible workpiece dimensions must be observed (see Technical Specifications). Any other use not as specified, including modification of the machine or use of parts not tested and approved by the equipment manufacturer, can cause unforeseen damage and invalidate the warranty.

ATTENTION: Use of this planer still presents risks that cannot be eliminated by the manufacturer. Therefore, the user must be aware that wood working machines are dangerous if not used with care and all safety precautions are adhered to.

1. Do not operate this machine until you have read all of the following instructions.

2. Do not attempt to operate this machine until it is completely assembled.

3. Do not turn ON this machine if any pieces are damaged or missing.

4. This machine must be properly grounded.

5. If you are not familiar with the operation of the machine, obtain assistance from a qualifi ed person.

6. Always wear approved, safety protective eye wear and hearing protection when operating this machine.

7. Always wear a dust mask and use adequate dust collection and proper ventilation.

8. Do not wear loose clothing or jewelry when operating this machine. Keep long hair tied back.

9. Always make sure the power switch is in the OFF position prior to plugging in the machine.

10. Always make sure the power switch is in the OFF position and the machine is unplugged when doing any cleaning, assembly, setup operation, or when not in use.

11. Make sure all safety guards and hardware are securely tightened before operating the machine.

12. Regularly check that the blades are locked tight in the cutterhead.

13. Always keep hands and fingers away from the cutterhead, chip exhaust opening, feed rollers, belts and pulleys to prevent injury.

14. Never plane wood less than 7" long, widths under 3/4", or material less than 3/16" thick.

15. Never make planing cuts deeper than 1/8”. Multiple cuts, 1/16" or less, produce better finish results.

16. Make sure there are no loose knots, nails, staples, dirt or foreign objects in the work piece to be surfaced.

17. Use extra caution with large, warped, very small or awkward work pieces. Joint warped boards flat before planing.

18. Use extra supports (roller stands, saw horses, tables etc,) for any work pieces large enough to tip when not held

down to the table top surfaces.

19. Surface wood in the same direction of the grain, not across the grain. Never plane end cuts or end grain.

20. Plane only one work piece at a time. Vary the feeding of the work pieces along the cutterhead, center/left/right, so

that all of the knives get used and thus remain sharp, longer.

21. Never reach inside of a running machine, and avoid awkward operations and hand positions where a sudden slip could cause fi ngers or a hand to move into the cutterhead.

22. Do not clear a jammed work piece while the machine is running. Stop the machine, unplug it from the power

source, and then remove the jammed work piece. Lowering the table may be necessary to dislodge the work piece.

23. Keep your face and body to one side of the machine during use, out of line with a possible 'kick back' (lumber caught in by the rotating cutterhead and thrown back towards the operator).

24. The use of any accessories or attachments not recommended may cause injury to you and damage your machine.

25. Sharpen or replace dull or chipped knives immediately, as injury to the user, or the machine, may result.

26. Replacement knives/inserts should be from, or through a source recommended by the manufacturer.

27. Remove material or debris from the work area. Keep work area neat and clean.

This owner’s manual is not a teaching aid and is intended to show assembly, adjustments, and general use.

CALIFORNIA PROPOSITION 65 WARNING: Some dust created by power sanding, sawing, grinding, drilling, and other construction activities contains chemicals known to the State of California to cause cancer and birth defects or other reproductive harm. Your risk from exposure to these chemicals varies, depending on how often you do this type of work. To reduce your exposure, work in a well-ventilated area and with approved safety equipment, such as dust masks that are specially designed to fi lter out microscopic particles.

For more detailed information about California Proposition 65 log onto rikontools.com.

6

E

F

G

H

A

B

C

D

GETTING TO KNOW YOUR MACHINE

On / Off Safety Switch with Reset Button

Depth Gauge

Infeed Extension Table

Thickness Scale

Repeat Cut Indicator

Thickness Adjusting Handwheel

Lifting Handle

Flat Top for Stock Returning

A

J

B

H

G

F

H

E

G

M

C

D

L

F

E

K

J

I

J

K

L

M

Outfeed Extension Table

Planer Table

Dust Chute with End Cover

Tool Storage Holders

Motor & Cutterhead

G

I

SEE PAGES 18 - 21 FOR THE

PARTS DIAGRAMS AND PARTS LISTS

CONTENTS OF PACKAGE

Model 25-130H Planer is shipped complete in one box.

UNPACKING AND CLEAN-UP

1. Carefully remove all contents from the shipping carton. Compare the contents with the list of contents to make sure that all of the items are accounted for, before discarding any packing material. Place parts on a protected surface for easy identifi cation and assembly. If any parts are missing or broken, please call RIKON

Customer Service (877-884-5167) as soon as possible for replacements. DO NOT turn your machine ON if any of these items are missing. You may cause injury to yourself or damage to the machine.

2. Report any shipping damage to your local distributor.

3. Clean all rust protected surfaces with ordinary house hold type grease or spot remover. Do not use; gasoline, paint thinner, mineral spirits, etc. These may damage painted surfaces.

4. Apply a coat of paste wax to the table to prevent rust. Wipe all parts thoroughly with a clean dry cloth. Be careful when reaching inside of the planer as the knives are sharp and may cause injury if touched.

5. Set packing material and shipping carton aside. Do not discard until the machine has been set up and is running properly.

7

LIST OF LOOSE PARTS

CONTENTS OF PACKAGE

B

A

C D E F

G H

A. Planer

B. Dust Hood & Chute

C. ON/Off Switch Safety Key Lock

D. Handwheel Knob & Screw

E. Hex Wrench 4mm

F. Star T25 Screwdriver

G. Storage Case (empty) for Inserts

H. Dust Chute Cap

I. Manual & Warranty Card (not shown)

MOVING & INSTALLING THE PLANER

INSTALLATION

When moving the planer, only use the carry handles that are located on the side of the planer. DO NOT carry or move it using the infeed and outfeed extensions, dust chute or handwheel.

For portability and secure clamping of the planer to a workbench, the planer can be first permanently bolted to a piece of plywood. Then the planer can be positioned on your workbench, or other solid surface, and the plywood can be clamped in place to secure the planer for use. After use, the plywood can be unclamped and the planer stored away for future use.

1. The machine should be firmly bolted to a stand, workbench to avoid any movement of the machine during use. The planer’s base has holes in each of the four corners for this purpose (hardware is not included).

2. When positioning the machine on a solid, level bench that is located in an area that ample space in front and in back of the planer for the moving of lumber to be milled. Align the machine so that during use, any kickback will not face aisles, doorways, or other work areas that bystanders may be in. Do not locate or use the machine in damp or wet conditions.

THE MACHINE MUST NOT BE PLUGGED IN AND THE POWER SWITCH

MUST BE IN THE 'OFF' POSITION UNTIL ASSEMBLY IS COMPLETE.

NOTE: The 25-130H Planer requires minimal assembly, and therefore the machine can be mounted to a stand, workbench, or on a piece of plywood for portability and storage before assembling of the parts begins.

8

TOOLS REQUIRED FOR ASSEMBLY

Straightedge or level

To check and adjust the extension tables level to the planer table.

ASSEMBLY

INSTALLING THE HANDWHEEL KNOB for Height Setting of the Thickness Table

1. Remove the depth adjustment handwheel by loosening the screw (A), with the supplied 4mm hex wrench.

FIG. 1.

2. Install the knob (B) onto the handwheel with the supplied screw (C).

3. Re-attach the handwheel to the planer side and tighten it back in place with the screw (A).

FIG. 1

C

B

A

INSTALLING THE DUST PORT

1. From the back of the machine, locate the dust port on the cutterhead assembly. Remove the knobs (A) by turning each counterclockwise. FIG. 2.

2. Align the dust port over the holes on the top of the cutterhead assembly, and replace the dust port knobs by turning them clockwise.

3. To minimize sawdust accumulation on your workpiece, attach either a 2-1/2 in. or a 4 in. vacuum hose to the dust port end.

NOTE: The dust chute cap is reversible for this purpose. Depending on what size vacuum hose is used, the dust cap can be moved from one end of the dust port to the other to close the opposite end hole.

A

DUST PORT

COVER

RAILS

FIG. 2

9

A

LEVELING THE TABLE EXTENSIONS

ADJUSTMENTS

1. The infeed and outfeed table extensions are attached to the planer. Shipped in a folded, upright position, the table extensions must be in the down position before planing can begin. For accurate planing, the table extensions must be level with the planer table.

NOTE: For optimum performance, always check to make sure that the table extensions are level before beginning planing operations.

To level:

1. Place a straight edge or level across both the planer table and the table extensions. Check to see if the extensions are level with the planer table. FIG. 3.

2. If an adjustment is necessary, lift each table extension and loosen the two lock nuts that are located under the table on each side. Adjust the two stop screws until the extension table is level with the planer table.

3. Press down on the table extension to ensure that the table extension is properly seated.

4. Tighten the lock nuts securely when the leveling adjustments are complete. Do this adjustment on both extension tables.

FIG. 3

LOCK NUT &

STOP SCREW

ADJUSTING THE DEPTH OF PLANING

The depth gauge indicates the amount of wood being removed in a planing pass. The workpiece must be positioned under the depth gauge on the front of the planer. FIG. 4. Each full revolution of the handle will raise or lower the cutterhead by 1/16 in. (1.58MM).

Never make a planing cut deeper than:

- 1/8 in. (3mm) for material up to 6 in. (152mm) wide

- 1/16 in. (1.6mm) for material 6-13 in. (330mm)wide

CAUTION: DO NOT continuously use the planer at the maximum depth of cut, 1/8 in. (3mm), as it will put excessive stress on the motor which will damage it.

10

LEVEL TABLE

WITH EXTENSIONS

FIG. 4

DEPTH GAUGE

ADJUSTMENTS

REPLANING using the REPEAT CUT

1. Remove the screws to take off the handwheel (1 screw), right side panel (4 screws) and top cover (4 screws). FIG. 5.

2. Lower the cutterhead assembly until the stop screw stops on the step block.

3. Plane a scrap piece of wood, then measure the thickness of the fi nished piece. It should be the same as the thickness scale and repeat cut indicator.

4. If an adjustment is necessary, use a wrench to loosen the lock nut and adjust the stop screw to correct the height.

5. Once the adjustment is made, retighten the lock nut and the stop screw securely.

FIG. 5

6. Install the right side panel, top cover and handwheel back onto the planer.

STEP BLOCK

LOCK

NUT

STEP

BLOCK

STOP

SCREW

HANDWHEEL

REPEAT CUT

INDICATOR

THE MACHINE MUST NOT BE

PLUGGED IN AND THE POWER SWITCH MUST BE IN

THE OFF POSITION UNTIL ALL ADJUSTMENTS ARE

COMPLETE.

THICKNESS SCALE ADJUSTMENT

Located on the right front of the planer, the thickness scale shows the depth of the fi nished workpiece.

Inaccurate cuts can be prevented by routinely checking the alignment of the thickness scale.

1. Table extensions must be level with planer table.

2. Plane a scrap piece of wood, then measure the thickness of the fi nished piece.

3. If properly adjusted, the thickness of the fi nished piece should be the same as indicated on the scale.

4. If out of adjustment, loosen the two screws holding the scale indicator and adjust the scale indicator, up or down, to point to the correct setting on the scale.

5. Retighten the two scale indicator screws securely.

11

THICKNESS

SCALE

SCALE

INDICATOR

& SCREWS

FIG. 6

OPERATION

This machine is intended for surface thickness planing of natural, solid woods to a desired thickness, while creating a smooth, level surface. Thickness of each cut will depend on type of wood (hardwood versus softwood), width of workpiece, straightness, dryness, and grain composition. Whenever working with a new type of wood, make thin test cuts on a scrap piece of wood first to determine potential problems with the workpiece. The permissible workpiece dimensions must be observed. Any other use not as specified, including modification of the machine or use of parts not tested and approved by the equipment manufacturer can cause unforeseen damage.

PLANING

• Thickness planers work best if at least one side of the workpiece has a flat surface. When both sides of a workpiece are rough, use a surface planer or jointer first to define the initial flat surface. Plane one side of the workpiece then flip the workpiece and plane the surface of the reverse side.

• Always plane both sides of a workpiece to reach the desired thickness. This will leave the workpiece with uniform moisture to prevent warp during the drying process.

• When one end of the workpiece is thicker than the opposite end by more than 1/8 in. (3mm), make several cuts with the planer starting with light planing cuts first. light cuts create a finer finish than heavier cuts.

• Do not plane a workpiece less than 3/16 inch (5mm) thick.

• Do not lower the cutterhead assembly lower than 3/16 inch (5mm).

• Do not plane a workpiece less than 3/4 inch (19mm) wide.

• Do not plane workpiece shorter than 7 inch (177.8mm) long. Short boards should be planed end to end with other boards to prevent kick-back and snipe.

• Boards longer than 24” should have additional support as they enter and exit the planer, so that they do not tip up or down, causing snipe on the ends.

• Do not plane more than one workpiece at a time.

• Run boards through the planer at different positions along the width of the bed to utilize all of the insert cutters along the length of the cutterhead. Planing only in the center, or through one side of the planer, will quickly dull the knives in that area.

• ALWAYS keep the cutter inserts sharp for best cutting results.

PLANER OPERATION

Before turning on the planer, review the safety precautions listed on pages 3 to 6. Make sure that you fully understand the features, adjustments and capabilities of the machine that are outlined throughout this manual.

1. To feed the workpiece into the machine, assume proper operating position, FIG. 7. Stand offset to one side of the feed opening to avoid any kick-back, should it occur. Do not push the lumber once the infeed roller has been engaged. Let the infeed roller move the workpiece into the planer at its own pace.

2. To remove the workpiece from the machine, position yourself offset to one side of the outfeed opening. FIG. 8. Do not pull the lumber as it exits the machine. Let the out-feed roller move the workpiece out of the planer at its own rate, but support the lumber as it extends past the extension rollers.

12

FIG. 7

FIG. 8

OPERATION

POWER SWITCH

The planer is turned on by flipping the switch into the up position and it is turned off by flipping the switch in the down position. This planer is also equipped with a special lockout toggle switch that prevents unauthorized use.

To prevent unauthorized use of the planer, simply pull out the yellow key located on the face of the switch. See illustration on page 7.

• TURN ON THE PLANER: Insert the switch key into the switch, lift the switch to ON.

• TURN OFF THE PLANER: Insert switch key into the switch, push the switch back to OFF.

• TO LOCK THE PLANER: Place the switch in the OFF position. Remove the switch key from the switch and keep it in a safe place until the planer is to be used again.

SNIPE

Snipes, or depressions made at either end of a workpiece by cutter inserts, can occur when the board is not properly supported. Although snipe may be barely noticeable, it is important to keep the workpiece parallel and flat with the planer table to minimize snipe.

• Butting workpieces end-to-end as they are fed through the planer will minimize the problem for shorter pieces, because it provides a more stable feed through the whole cut.

• For stock longer than 48 in.(122cm), greater care

FEED

ROLLER must be taken to reduce the problem. The longer workpiece length means more weight is unsupported by the planer table and extensions, causing the shifting weight to work against keeping the stock flat, especially at the entry or exiting of the stock from the planer.

• To remove snipe from a finished workpiece, cut off the end of the stock where snipe is noticeable.

PLANER BED

FIG. 9

WARPED WOOD

Little or no warpage is the ideal condition for planing a workpiece. Simply turn the workpiece over and plane it to the desired thickness. Otherwise, plane the top flat first, turn the workpiece over and plane the bottom.

• For a board that is cupped or bowed across its width, the best method is to rip the board lengthwise down the middle and plane the pieces separately. This method eliminates much of the waste in planing cupped or bowed workpieces.

• The only way to remove the bow from a workpiece that is cupped or bowed down its length is to use a jointer.

• Avoid using severely warped wood as it can jam the planer. If it must be used, rip it in half before planing to help minimize the possibility of jamming. If jamming does occur, turn the switch off and unplug the planer immediately. Raise the cutterhead assembly high enough to remove the workpiece easily. Carefully check to make sure no damage to the tool has occurred before making the next planing pass.

• Always feed the workpiece in the direction of the grain. This allows the cutter blades to sever the wood fibers instead of tearing them. Feeding against the grain can also cause the cutters to chip the workpiece.

DUST COLLECTION

It is extremely important that a dust collection system is used with this planer to eliminate harmful airborne dust, prevent the build-up of chips that may jam the roller system in the cutterhead, and to keep the working area clean of debris. The planer is supplied with 4” and 2-1/2” dust ports for attaching your choice of hose to your vacuum system. Make sure all connections are secure and your dust collector is turned on before any milling of lumber is done.

13

MAINTENANCE


MUST BE IN THE 'OFF' POSITION UNTIL ADJUSTMENTS ARE COMPLETE.

ROTATING OR REPLACING KNIFE INSERTS

This machine has a helical cutterhead with rows of High Speed Steel knife inserts. Each of the 26 inserts on the cutterhead are indexed and have two sharpened sides. If the knives become dull, or one becomes nicked, simply loosen the retaining screws with the supplied star head screwdriver, lift up and rotate the inserts 90° to a new sharpened edge. No setting is required, as the cutterhead has been machined to automatically index and set the inserts in proper position for use. When both sides of an insert are dull, the insert can be easily removed and a new knife insert placed in the location.

To rotate or remove an knife insert:

1. Unplug power cable, put the switch to OFF and remove the safety key.

2. Lower the upper frame motor housing to the lowest position near the planer bed by turning the handwheel.

3. From the back of the planer, remove the two dust chute knobs and take off dust chute. FIG. 10.

4. Remove the belt guard by loosening 3 screws (key #22 and #46 on the Parts Diagram, page 18), then rotate the cutterhead pulley and belt by hand until the cutterhead is in place for you to change the cutter insert.

5. Remove any sawdust from the head of the Star screw then remove the screw and cutter insert.

6. While the insert is removed, clean any resin buildup or trapped dust from the insert and surfaces of the cutterhead with a suitable solvent. A tooth brush works well for safe cleaning around the sharp inserts. Using compressed air is also useful. Be sure to wear safety glasses if compressed air is used.

NOTE: Any accumulated dust or resin buildup can affect the seating of the insert in the cutterhead, raise it, and can make noticeable marks on your workpieces the next time you plane.

7. Lubricate the Star screw threads with a light machine oil, wipe the excess oil off the threads.

8. Install a new insert, or rotate the old insert so that a new sharpened edge is in position. The inserts have a indication mark on their top surface corner, so that you can reference the positioning of the insert’s dulled or sharpened edges. When rotating a cutter insert, it will seat itself back against the positioning bar during tightening. Install the Star screw and torque it down to 48-50 inch/ pounds. Inserts have 2 sharp edges, 2 fl at edges.

See FIG. 11.

9. Once all insert changes have been made, put the planer parts back together by reversing steps 2-4 above.

10. Plug in the power cord and safety key when you are ready to resume planing.

FIG. 10

DUST

CHUTE

KNOB

BELT GUARD

DUST CHUTE

14

USE T25 STAR WRENCH TO LOOSEN

SCREW TO CHANGE INSERTS

FIG. 18

MAINTENANCE

POSITIONING

BAR

SHARP

EDGE (S)

STAR

SCREW

S

INDICATOR

MARK

F

S

F

FLAT

EDGE

(F)

FIG. 11

S F F

S S

ROTATE INSERT TO INSTALL A

NEW SHARPENED EDGE

S


MUST BE IN THE 'OFF' POSITION UNTIL ADJUSTMENTS ARE COMPLETE.

BRUSH REPLACEMENT

Brush life will vary depending on the load placed on the motor. The brushes should be inspected every 10-15 hours of use. To inspect the brushes:

1. Unplug power cable, put the switch to OFF and remove the safety key.

2. Remove the two Brush Holders. One is located on the front right of the motor housing, FIG. 12, the other is located in the same position on the rear of the motor assembly. The brush holders can be removed using a fl at-head screwdriver.

3. Once the brush has been removed, inspect the carbon, the spring, and the wire.

4. If the carbon of either brush is worn down to 1/4” or less, both brushes should be replaced. Also, if the spring or wire are burned or damaged in any way, both brushes should be replaced.

5. After inspection or replacement of the brushes, replace the brush holders.

6. Plug in the power cable and safety key when you are ready to resume planing.

FIG. 12

15

MAINTENANCE

Turn the power switch “OFF” and disconnect the plug from the outlet prior to adjusting or maintaining the machine. DO NOT attempt to repair or maintain the electrical components of the motor.

Contact a qualifi ed service technician for this type of maintenance.

1. Before each use:

- Check the power cord and plug for any wear or damage.

- Check for any loose screws or hardware.

- Check the area to make sure it is clear of any misplaced tools, lumber, cleaning supplies, etc. that could hamper the safe operation of the planer.

2. To avoid a build-up of wood dust, regularly clean all parts of the machine using a soft cloth, brush or compressed air. A general cleaning should be done after every use to avoid future problems and ensure the machine is in ready condition for the next time it is used.

WARNING: If blowing sawdust, wear proper eye protection to prevent debris from blowing into eyes.

3. Check the knives to make sure that they are not loose from the cutterhead, dull or nicked. Making sure that they are in proper operating condition will ensure that the quality of your surfaced lumber will be the best possible.

4. Clean and lubricate any moving parts regularly with a few drops of penetrating oil and lubricated with a light coating of medium weight machine oil. Cutterhead ball bearings are lifetime lubricated, sealed, and do not need any further care. Keep the drive belts free of oil and grease.

5. Clean the planer bed columns on a regular basis to prevent the build-up of wood chips and dust. Treat the posts with a dry lubricant spray. Do not use ordinary oil which will collect dust and hamper the operation of the machine.

6. Keep the planer tables free of resin and rust.

Clean them regularly with a non-flammable solvent, then coat with a light film of dry lubricant spray, or quality paste wax, to enhance the passage of work pieces on/over the planer table and extensions.

WARNING: When cleaning or working on the tables, avoid the risk of personal injury by cuts that may result from touching the knife inserts' sharp edges!

Raise the planer table to its maximum 'up/thickness' position, so that there is ample distance between the table and the cutterhead's sharp inserts for your safety.

7. Clean the feed rollers with a soft rag, and nonfl ammable tar and pitch remover if there is resin build-up. Be careful to keep hands away from the sharp cutterhead knife inserts. Do not apply any lubricant to the rollers as they must 'grab' the lumber to move it through the planer and so must not slip.

8. Check the motor brushes every 10 - 15 hours of operation. Install new brushes as necessary. See page 11 for information on the process.

WIRING DIAGRAM

This machine must be grounded. Replacement of the power supply cable should only

be done by a qualifi ed electrician. See page 5 for additional electrical information.

This tool is intended for use on a circuit that has a 120 volt electrical receptacle. The illustration on page 5 shows the type of 120v, 3-wire electrical plug and receptacle that has a grounding conductor that is required.

16

TROUBLESHOOTING

FOR YOUR OWN SAFETY, ALWAYS TURN OFF AND UNPLUG THE MACHINE

BEFORE CARRYING OUT ANY TROUBLESHOOTING.

SYMPTOM

Planer will not start.

Shop’s Circuit Breakers trip and /or Fuses are blown

POSSIBLE CAUSES

1. No power

2. Blown shop fuse

3. Main on/off switch is not working or the safety key is not inserted

4. Motor failure

1. Wrong circuit size for machine

2. Motor is overloaded under strain from taking too heavy of cut

3. Use of a long extension cord

SOLUTIONS

1. Check power source, plug and wiring.

2. Check fuse, replace if it is blown.

3. Check position of the switches. Contact local dealer for repair or replacement.

4. Inspect motor for failed components.

Contact Dealer for repair or replacement.

1. Check circuit/fuse rating and amps of the motor. Install CORRECT rated breaker/fuse.

2. Take lighter cuts in planing lumber.

3. No extension cord, or use higher gauge.

1. Chips, resin and dust build-up on the planer tables and parts.

1. Unplug planer from the power source and clean the planer parts.

Planer feed rate and cutting is not consistent

Planed lumber thickness does not match the thickness scale indicator

Small raised lines are running along the surface

Snipe on board ends

(NOTE: Snipe can be reduced, but not fully eliminated )

Planed surface is torn

1. Indicator scale is not set correctly.

1. Knives are nicked or broken

1. Lumber not supported when fed into or exiting the planer

2. Short boards not butted

1. Cutting against the grain

2. Cut is too deep

3. Knives are dull

1. Adjust thickness scale indicator.

1. Rotate insert knives to new sharp edges.

1. Support long boards with roller stands.

2. Run boards butt end to end through the planer.

Planed surface grain is rough, raised or fuzzy

1. Lumber has a high moisture content

2. Cut is too deep

3. Knives are dull

Planed surface is glossy 1. Cutting depth is too shallow

2. Knives are dull

1. Cut with the grain. For figured woods, take shallow cuts to minimize tear out.

2. Reduce cutting depth to 1/16" or less.


1. Reduce the moisture content by drying it, or plane other properly seasoned lumber.

2. Reduce cutting depth to 1/16” or less.


1. Increase depth of cut slightly.


For parts or technical questions contact: [email protected] or 877-884-5167.

17

PARTS DIAGRAM

18

PARTS LIST

KEY NO.

DESCRIPTION PART NO.

71

72

73

74

67

68

69

70

75

76

77

78

61

63

65

66

50

51

54

55

46

47

48

49

41

43

44

45

34

36

37

38

27

28

32

33

21

22

25

26

16

17

19

20

9

10

10-1

11

11-1

13

14

15

7

8

4

6

1

2

2-1

3

Top cover

Hex socket button screw M6xP1.0x8L


Retainer bearing for top cover

Elevation nut 19.85mm

Upper frame

Left side panel

Right side panel

Knob

Handwheel

Screw with washer M5XP0.8X20L

Knob

Hex socket cap screw M5XP0.8X10L

Idler

Idler shaft

Threaded screw post

Bevel gear

Bushing

Base

Hex wrench 4mmx100mm

Star wrench T25 5mm

Belt guard

Pointer

Block guard

Cutterhead pulley

Plate

Handwheel bracket

Chain wheel

Dust port assembly

Dust port ABS

Dust port cover ABS

Special washer Ø12.5×Ø25.8×2t

Knob


Washer Ø6.5×Ø20×2t

Drive rod

Phillips screw M4XP0.7X10L ODØ10

Screw M5XP0.8X8L

Chip deflector

Screw M5XP0.8X8L

Screw M5×P0.8×10L ODØ10

Cord clamp GCL-5/16 S


Hex socket buttn screw M8×P1.25×20L

Key 5×12L

Retainer bearing

Motor pulley

V-belt 135J6

Hex nut M16XP2.0L.H

Ball bearing 6203ZZ

Cutter insert - 2 edges

Helical cutterhead

Star screw M5xP0.8x9.6L

Hex nut M10x14xP1.5

Thickness adjusting rod

Hex nut M5XP0.8

Adjust screw M5XP0.8X25L

Screw M5XP0.8X6L

Phillips button screw M3XP0.5X22L

Hex socket button screw M5×P0.8×12L

P25-130H-41

P25-130H-43

P25-130H-44

P25-130H-45

P25-130H-46

P25-130H-47

P25-130H-48

P25-130H-49

P25-130H-50

P25-130H-51

P25-130H-54

P25-130H-55

P25-130H-61

P25-130H-63

P25-130H-65

P25-130H-66

P25-130H-67

P25-130H-68

P25-130H-69

P25-130H-70

P25-130H-71

P25-130H-72

P25-130H-73

P25-130H-74

P25-130H-75

P25-130H-76

P25-130H-77

P25-130H-78

P25-130H-1

P25-130H-2

P25-130H-2-1

P25-130H-3

P25-130H-4

P25-130H-6

P25-130H-7

P25-130H-8

P25-130H-9

P25-130H-10

P25-130H-10-1

P25-130H-11

P25-130H-11-1

P25-130H-13

P25-130H-14

P25-130H-15

P25-130H-16

P25-130H-17

P25-130H-19

P25-130H-20

P25-130H-21

P25-130H-22

P25-130H-25

P25-130H-26

P25-130H-27

P25-130H-28

P25-130H-32

P25-130H-33

P25-130H-34

P25-130H-36

P25-130H-37

P25-130H-38

19

163

164

191

195

198

202

203

206

207

208

209

600

144

145

146

147

148

149

155

162

136

137

138

139

140

141

142

143

128

129

130

131

132

133

134

135

116

117

118

119

121

122

123

125

94

95

96

97

98

99

100

101

90

91

92

93

79

87

88

89

KEY NO.

DESCRIPTION PART NO.

Depth gauge

Screw M5×8L

Star lock washer M5

Gear Box

C-ring STW15

Chain wheel 8 tooth ∮15

Chain #410-26

Spring

Block bearing

Outfeed roller

Spring

Plate retainer


Infeed roller

Gear box cover

Gear (12T)

Screw with washer M5XP0.8X10L

Rail guide

Plate wear

Extension table

Washer Ø5.3×Ø12×1.5

Washer Ø5.3×Ø16×1.5t

Ball bearing 6001zz

Turning shaft

Scale

Spacer Ø10.5×Ø18×12t

Step block

Step block pin

Hex nut M6XP1.0

Spring

Steel ball

Pivot rod

Adjusting screw

Hex Nut

Spring plate

Pan hd screw w/ washer M5XP0.8X10L

Hex screw M6XP1.0X25L

Hex nut M6XP1.0

Ball bearing 6000zz



Chain #410-24

Chain #410-116

Hex socket button screw M5XP0.8X25L


C-ring STW12



Spring washer Ø5.3×Ø8×1t

Washer Ø19.8×Ø23.5×0.8t

Logo label

Specification label

Side plate

Repeat cut label

Safety warning label

Bushing

Washer

Spring

Bevel gear

Motor assembly

P25-130H-136

P25-130H-137

P25-130H-138

P25-130H-139

P25-130H-140

P25-130H-141

P25-130H-142

P25-130H-143

P25-130H-144

P25-130H-145

P25-130H-146

P25-130H-147

P25-130H-148

P25-130H-149

P25-130H-155

P25-130H-162

P25-130H-163

P25-130H-164

P25-130H-191

P25-130H-195

P25-130H-198

P25-130H-202

P25-130H-203

P25-130H-206

P25-130H-207

P25-130H-208

P25-130H-209

P25-130H-600

P25-130H-79

P25-130H-87

P25-130H-88

P25-130H-89

P25-130H-90

P25-130H-91

P25-130H-92

P25-130H-93

P25-130H-94

P25-130H-95

P25-130H-96

P25-130H-97

P25-130H-98

P25-130H-99

P25-130H-100

P25-130H-101

P25-130H-116

P25-130H-117

P25-130H-118

P25-130H-119

P25-130H-121

P25-130H-122

P25-130H-123

P25-130H-125

P25-130H-128

P25-130H-129

P25-130H-130

P25-130H-131

P25-130H-132

P25-130H-133

P25-130H-134

P25-130H-135

PARTS DIAGRAM

20

PARTS LIST

21

ACCESSORIES

ADDITIONAL PLANER ACCESSORIES

For addtional accessories for use with the

25-130H thickness planer, contact your local RIKON distributor, or visit the RIKON website at www.rikontools.com.

25-499 HSS INSERT CUTTERS - Pack of 10

with 2 pre-sharpened edges

25-499C CARBIDE INSERT CUTTERS - PK 10

with 2 pre-sharpened edges

There you will find Dust Collectors, Dust

Hose, Stands, Mobile Bases and other parts and accessories for the RIKON machinery in your shop.

NOTES

Use this section to record maintenance, service and any calls to Technical Support:

22

WARRANTY

23

For more information:

16 Progress Road

Billerica, MA 01821

877-884-5167 / 978-528-5380 [email protected]

25-130HM1

www.rikontools.com

25-130H

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