HakkiPilke 1X42 hydro log splitter Operator's Manual
Below you will find brief information for log splitter 1X42 hydro. The 1X42 hydro log splitter is designed for preparing firewood from pruned or processed wood, such as billets. The log splitter must not be used to cut or split any treated wood, such as construction waste. The splitting groove is designed for logs up to 60 cm (23.6 inches) in length. Never cut or split logs that exceed the maximum length. The diameter of the cutter opening is 42 cm (16.5 in.). When estimating the diameter of the log you are about to cut, note that the shape of the log and other factors, such as branches and burrs, make the actual diameter larger, and may block the opening.
Advertisement
Advertisement
ENGLISH
For parts and advice please call Davies Implements on 01267 237726
1 (94)
HakkiPilke 42
EASY
LOG SPLITTER
- Instructions for assembly, operation, and maintenance
- EU Declaration of Conformity
- Safety instructions
- List of spare parts
- Terms of guarantee
Valimotie 1, FI-85800 Haapajärvi, Finland tel.+358 8 772 7300, fax +358 8 772 7320 [email protected]
www.maaselankone.fi
The operator must read and understand these instructions before operating the log splitter!
Maaselän Kone Oy 1X42
hydro Operator's Manual v.1.60
16.8.2012
2 (94)
TABLE OF CONTENTS
1 GENERAL SAFETY INSTRUCTIONS ................................................................... 4
3 CONNECTING THE SPLITTER TO A TRACTOR ................................................ 9
Electrically-powered ...................................................................................................................... 10
4 STARTING THE Hakki Pilke 1X42 Hydro LOG SPLITTER ................................ 11
Power source: electricity ................................................................................................................ 11
8 SPLITTING AND CUTTING GUARDS ................................................................ 24
9 CUTTING MODE MEASURING DEVICE AND ADJUSTMENT ...................... 26
11 CONTROLLING THE SPLITTING SYSTEM ..................................................... 27
Manual - set off with the foot switch ............................................................................................. 28
Maaselän Kone Oy
1X42
hydro Operator's Manual v.1.60
16.8.2012
3 (94)
18 TRANSPORTING THE LOG SPLITTER ............................................................ 38
The correct tightness of the chain: ................................................................................................. 44
The oil channel must be kept clean: ............................................................................................... 44
Remove visible dirt and check that oil flows from the channel (start the machine and rotate the “cutting flange” by lowering it). .................................................................................................................. 44
Note! The right way ....................................................................................................................... 44
Assembly of the angle transmission and hydraulic pump (Combi) .......................... 59
Power transmission of a tractor-powered 1X42 hydro log splitter ............................. 60
Bearing housing and extension shaft of the electric motor (combi) ........................... 61
Power transmission of an electrically-powered 1X42 hydro log splitter .................... 66
Maaselän Kone Oy
1X42
hydro Operator's Manual v.1.60
16.8.2012
4 (94)
1 GENERAL SAFETY INSTRUCTIONS
To avoid injury to anyone nearby, always be extra cautious and aware when operating the
Hakki Pilke 1X42 hydro log splitter or when connecting it to a power source, such as a tractor.
Do not operate the splitter while under the influence of alcohol or drugs, or if you are exhausted, drowsy, or unable to control your bodily movements.
Only one person at a time is allowed to connect the splitter to a power source.
The 10-metre safety zone around the log splitter must be kept clear of unauthorised people whenever the machine is in use or being connected to a power source.
The operator must inform anyone within the safety zone of all the dangers that are related to the log splitter that is in operation.
Before using the log splitter, make sure that the operating environment, including the ground underneath, is safe for the machine, operator, and environment.
The 1X42 hydro log splitter is designed for preparing firewood from pruned or processed wood, such as billets. The log splitter must not be used to cut or split any treated wood, such as construction waste. The manufacturer will not be liable for any damage to the machine or the operator that is caused by processing such material.
The splitting groove is designed for logs up to 60 cm (23.6 inches) in length. Never cut or split logs that exceed the maximum length.
The diameter of the cutter opening is 42 cm (16.5 in.). When estimating the diameter of the log you are about to cut, note that the shape of the log and other factors, such as branches and burrs, make the actual diameter larger, and may block the opening.
Never operate the log splitter if:
- you have not read and understood the instructions in this manual
- you are not familiar with the dangers associated with using the log splitter
- you do not know the proper emergency procedures related to the log splitter.
Maaselän Kone Oy
1X42
hydro Operator's Manual v.1.60
16.8.2012
1.2 WARNING SYMBOLS
5 (94)
DANGER ZONE BEWARE OF THE CHAIN ONLY ONE PERSON AT A TIME IN
THE WORK AREA
SHUT DOWN BEFORE
MAINTENANCE
BEWARE OF MOVING PARTS
RISK OF ENTANGLEMENT WITH
THE CARDAN SHAFT
RISK OF CRUSHING
DO NOT GO UNDER THE
CONVEYOR
MAX CONVEYOR TILT ANGLE
BEWARE OF THE SPLITTING
BLADE
Maaselän Kone Oy
1X42
hydro Operator's Manual v.1.60
16.8.2012
6 (94)
READ THE MANUAL BEFORE USE
USE PROTECTIVE EQUIPMENT USE PROTECTIVE EQUIPMENT
MAX RPM
Scale
ALWAYS GRAB A LOG BY THE
SIDES
HYDRAULIC OIL
LEFT ROTATION
CHAIN OIL
LIFTING POINT FOR FORKLIFT
Maaselän Kone Oy
1X42
hydro Operator's Manual v.1.60
EMERGENCY STOP
16.8.2012
7 (94)
2 SET-UP PREPARATIONS
2.1 Correct positioning
When viewed from the side, the log splitter must be standing completely straight!
A tractor-connected log splitter that is used for testing or log cutting/splitting must rest on its own weight on level ground.
Figure 211
When viewed from the back, the log splitter must stand completely straight!
Figure 212
Maaselän Kone Oy
1X42
hydro Operator's Manual v.1.60
16.8.2012
8 (94)
2.2 Dispose of the packaging in an environmentally responsible manner!
Figure 221
1. Mount the sawdust conveyor on the log splitter.
Figure 222
2. Mount the output conveyor crank. Note the screw thread.
Figure 223
3. Remove the support.
Maaselän Kone Oy
1X42
hydro Operator's Manual v.1.60
16.8.2012
9 (94)
2.3 Test run preparations and test run
Before carrying out a test run, check the log splitter thoroughly for any damage or faults that could to lead to personal injury, or harm the splitter or environment.
All problems discovered during the test run must be attended to before the log splitter is used.
For information on the maintenance of the 1X42
log splitter, see Chapter 20.
3 CONNECTING THE SPLITTER TO A TRACTOR
The operator must read and understand all the operation, maintenance, and safety instructions in this manual before operating the log splitter.
A tractor-powered log splitter must be connected to a tractor at all times during use!
3.1 Cardan shaft
When connecting and using the cardan shaft, always follow all the instructions related to safe use and maintenance as provided by the cardan shaft manufacturer.
Never connect an unprotected shaft to the log splitter!
The required power of the log splitter is approx. 15 kW, so that the cardan shaft should generate power of at least twice that amount.
Check that the shaft is properly locked into
the splined shaft of the angle transmission!
Figure 310
Attach the chain that prevents the guard from rotating to the base of the angle transmission
(Figure 310).
Maaselän Kone Oy
1X42
hydro Operator's Manual v.1.60
16.8.2012
10 (94)
After completing the connecting procedures, check that all the connections are safe and secure!
NOTE! Before moving the log splitter, check that your tractor has enough capacity to pull/lift the log splitter.
Always connect the cardan shaft on your own. The tractor cabin must be free of people and animals in order to prevent accidental contact with the controls while the log splitter is being connected to the tractor. Check all log splitter and tractor connecting devices before connecting them. All faulty devices must be repaired or replaced. Never connect the log splitter to a defective device or part. Carry out all connection procedures thoroughly and carefully.
3.2 Push bar and draw bars
The pins that are used to connect the push and drawbars to the log splitter must be of the correct size, and the appropriate locking pins must be used to ensure that they remain secure.
3.3 Power cord of the electronic measuring device (optional)
The cord must be routed so that using or moving the log splitter cannot damage it. Always check the condition and length of the cord before and after using or moving the log splitter.
Check that the plug is clean before connecting it to the tractor socket.
Tractor-powered
Electricallypowered
The socket of the measuring device of an electricallypowered log splitter is located at the back of the machine.
Maaselän Kone Oy
1X42
hydro Operator's Manual v.1.60
16.8.2012
11 (94)
4 STARTING THE Hakki Pilke 1X42 Hydro LOG SPLITTER
Never start the log splitter before all the necessary preparations have been carried out.
The operator must read and understand all the instructions, maintenance, and safety insructions in this manual before operating the log splitter.
4.1 Selecting the power source for a tractor- and electrically-powered (combi) log splitter
Power source: tractor
1. Remove the locking bolt of the guard.
Power source: electricity
2. Move the guard so that it covers the angle transmission.
3. Lock the guard with the bolt.
The socket is now accessible and the angle transmission protected.
Figure 410
Maaselän Kone Oy
1X42
hydro Operator's Manual v.1.60
16.8.2012
12 (94)
4.1
Start and Stop buttons
Electrically-powered log splitter
Figure 420
Power source: electricity
The Start/Stop buttons are located on the control console, on the right side of the operating levers.
The green button is the Start button.
The red button is the Stop button.
Note! The button must be in the UP position for the log splitter to start.
Turn the button slightly clockwise to lift it to the
UP position.
Use the red button (Figure 420) to stop the log splitter.
Power source: tractor
A tractor-powered log splitter is started and stopped from the tractor cabin.
For more information, refer to the operator's manual of your tractor.
Maaselän Kone Oy
1X42
hydro Operator's Manual v.1.60
16.8.2012
13 (94)
5 LOG SPLITTER CONTROLS
The log splitter is controlled with hydraulic control valves on the control console at the front of the machine.
Figure 500
5.A External hydraulics, connectors a1, a2. Maximum pressure: 180 bar. Operating lever
J: operating positions j1-j2
5.B Output conveyor and splitting blade control. Four operating positions: b1 and b2: turn the output conveyor; b4 and b3: lift and lower the splitting blade.
Maaselän Kone Oy
1X42
hydro Operator's Manual v.1.60
16.8.2012
14 (94)
5.C Cutting blade and input conveyor control. c2: lower the blade. c5: lift and stop the blade, start splitting. c1: move the input conveyor backwards towards the blade. c3: move the input conveyor forwards towards the blade. c4: move the input conveyor to the right towards the blade at a greater force.
5.D Splitting beam reversal control. Standard position d0, default. d2: cancel splitting
(push the lever quickly to the right). d1: stop the cancelling of splitting (push the lever quickly to the left).
5.E Foot switch. e1: start splitting mode by pressing the foot switch down.
5.F Start and stop an electrically-powered log splitter. f1: start the log splitter by pushing the button (lower button). f: stop the log splitter by pushing the button (top button). For more information, see Chapter 4.2.
5.G Adjust the lowering speed of the cutting blade. Turn the button to the right (+) to increase the speed and to the left (-) to decrease the speed.
5.H Start and stop the output conveyor rotation. h1: start the rotation. h2: stop the rotation.
5.I Adjust the output conveyor speed. Turn the button to the right (+) to increase the speed and to the left (-) to decrease the speed.
Maaselän Kone Oy
1X42
hydro Operator's Manual v.1.60
16.8.2012
15 (94)
6 INPUT CONVEYOR
6.1 Lowering the input conveyor into the operating position
Figure 611
6.1.1. Turn the winch crank (B) into the direction of the arrow enough to release the winch belt (A) some 10 cm (3.9 in.).
NOTE! Check that there are no people or animals under the conveyor!
Maaselän Kone Oy
1X42
hydro Operator's Manual v.1.60
16.8.2012
16 (94)
Figure 612a Figure 612b
6.1.2 Press the locking handle (Figure 612b) down and then push the output conveyor slowly to the right of the winch until the belt is tight.
NOTE! Check the winch belt and make sure that it is strong enough to bear the weight of the input conveyor. The input conveyor is heavy and can cause permanent injury if it hits with full force.
The 1X42 Hydro log splitter is designed to be used by one person at a time. Lowering the input conveyor only takes one person. The input conveyor must be free of people and animals when it is being lowered.
6.1.3 Lower the input conveyor slowly with the winch while directing the support into the hole in the frame.
Figure 613
Maaselän Kone Oy
1X42
hydro Operator's Manual v.1.60
16.8.2012
17 (94)
Figure 614
6.1.4 Once the support is in its place and the winch belt is loose, the input conveyor is ready for use. Check that the input conveyor belt is tight enough before continuing. The belt is tight enough if it rises about 2 cm (0.8 in.) from the middle.
6.1.5 To lift the input conveyor to the transport and storage position, perform the lowering steps in reverse order.
Note! Make sure that the table and support are locked into place in the transport and storage position.
Maaselän Kone Oy
1X42
hydro Operator's Manual v.1.60
16.8.2012
18 (94)
7 OUTPUT CONVEYOR
7.1 Lowering the output conveyor into the operating position
Note! Make sure that there are no people or animals underneath the conveyor!
Figure 711
7.1-1.Turn the winch crank (B) into the direction of the arrow enough to release the winch belt (A) some 10 cm (3.9 in.).
Maaselän Kone Oy
1X42
hydro Operator's Manual v.1.60
16.8.2012
19 (94)
Figure 712
CHECK that there are no people or animals under the conveyor! The safety zone around the log splitter is 10 metres (32.8 ft)!
7.1-2 Grip the output conveyor handle C tightly with your left hand and lift the input conveyor locking handle d with your right hand. (Do not lift the locking handle too high up, because it will lock the handle.)
Hold the locking handle d up and, while holding handle C, lower the conveyor until the winch belt tightens. Once the belt is tight, release your grip of handle d.
Maaselän Kone Oy
1X42
hydro Operator's Manual v.1.60
16.8.2012
20 (94)
Figure 713
7.1-3 Lower the folded output conveyor slowly while turning the winch crank B until the belt is loose.
Figure 714
7.1-4 Check that the locking latch of the output conveyor’s extension is not in the wrong position. If the latch is visible, use the winch to lift the output conveyor slightly and turn the latch beneath the conveyor. See Figure 714.
Maaselän Kone Oy
1X42
hydro Operator's Manual v.1.60
16.8.2012
21 (94)
Lift
Lower
Figure 715
7.1-5 Unfold the output conveyor using handle C according to the figure. Make sure that the conveyor is on level ground and that the winch belt is loose. BE CAREFUL not to get your feet or hands caught in the joint!
Always take extra care when working with the output conveyor. Keep the conveyor area free of people and animals. The conveyor must not be connected to the mains, a tractor, or any other power supply!
Figure 716
7.1-6 The lever that prevents the output conveyor belt from folding. Turn the lever to the side of the conveyor (the right side when viewed from the winch).
If you fail to turn the lever, it may damage the output conveyor belt.
Maaselän Kone Oy
1X42
hydro Operator's Manual v.1.60
16.8.2012
22 (94)
Figure 717
7.1.-7 Lift the output conveyor with the winch enough to see the extension joint and the locking pin from underneath. Lock the latch of the joint with a ring pin or similar as shown in the figure.
BE CAREFUL! NEVER GO UNDERNEATH THE CONVEYOR.
7.2 Lifting the output conveyor into the transport and storage position
To lift the output conveyor into the transport and storage position, perform the lowering steps in reverse order.
Remember the following:
Figure 721
7.2-1 Raise the splitting guard before you lift the folded output conveyor into the transport and storage position.
Maaselän Kone Oy
1X42
hydro Operator's Manual v.1.60
16.8.2012
23 (94)
Figure 722
7.2-2 Note! The lever that prevents the belt from folding was turned to the side in Chapter
7.1-6. When lifting, you must first turn this lever against the output conveyor (Figure 722).
This prevents the belt from rolling down and being damaged.
Figure 723
7.2-3 After folding and lifting the conveyor, check that the locking latch locks it into vertical position.
Maaselän Kone Oy
1X42
hydro Operator's Manual v.1.60
16.8.2012
24 (94)
8 SPLITTING AND CUTTING GUARDS
The splitting and cutting guards have two positions. The splitting guards move freely, and are not locked for either splitting or cutting. The splitting and cutting modes can be used when the guards are down.
If you lift the guards while the log splitter is in operation, the applicable process, for example cutting, is stopped.
Lifting handles
Pressing handle of the support roll
Locking lever
Cutting guard Splitting guard
Figure 800
8.1 UP position
The guards are lifted up during maintenance, for example. When the output conveyor is in the storage position, the splitting guard must be up. When the guard is up, the log splitter cannot be used for splitting or cutting.
You can lift the guards from the lifting handles whenever necessary. The log splitter stops automatically when either of the guards is lifted.
You can lower the splitting guard straight down. BE CAREFUL when lowering the guard so that it does not hit you on the head. Ensure to also avoid your hands from getting caught. Never drop the guard down, but lower it steadily and slowly.
The cutting guard cannot be lowered directly from the lifting handle. You must support the cutting guard from the lifting handle while lifting the locking lever.
BE CAREFUL to not get your hands caught and that the pressing handle of the support roll does not hit you.
Maaselän Kone Oy
1X42
hydro Operator's Manual v.1.60
16.8.2012
25 (94)
Log press handle
Lifting handle of the splitting guard
Lifting handles of the cutting guard
Figure 820
8.2 Operating position
When the guards are in the operating position, the log splitter can be used for cutting and splitting.
Figure 820 shows the lifting handles of the cutting and splitting guards, as well as the handle of the log press roll head from which the log press can be lifted, if necessary.
Maaselän Kone Oy
1X42
hydro Operator's Manual v.1.60
16.8.2012
26 (94)
9 CUTTING MODE MEASURING DEVICE AND ADJUSTMENT
9.1 Manual measuring device
Locking bolt. Remove the bolt pin from below to lift the bolt.
Log guide that guides the cut log correctly into the splitting groove.
Figure 921
Choose the desired log length from the measuring tape and place the measuring device's front edge to it by lifting the locking bolt and moving the measuring device either forwards or backwards. Remember to replace the locking bolt and its pin.
9.2 Automatic measuring device
The log splitter can be equipped with an optional optical, freely adjustable measuring device for cutting logs.
Device parts: Measurement adjustment
Free the transmitter from the adjustment bar by unlocking the locking bolt.
Move the rear edge of the device to the desired measurement.
Lock the device into place with the locking bolt.
Reflecting
sticker and tracing ray
transmitter
Figure 922
Maaselän Kone Oy
Figure 923
1X42
hydro Operator's Manual v.1.60
16.8.2012
27 (94)
10 CUTTING MODE
For information on the applicable controls, see points 5C, 5H, and 5G in Chapter 5 (p. 12-
13).
The 1X42 log splitter has hydraulic saw chain rotation.
Cutting mode prerequisites:
- The log splitter must be connected to a power source (see Chapters 3 or 4).
- The splitting and cutting guards must be in the operating position (Figure 820).
The blade flange is lowered with a hydraulic lever (5C, c2, p. 12). You can increase and decrease the lowering force with a separate adjustment screw (5G, p. 12).
The saw chain also stops when the splitting or cutting guard is lifted (Figure 800).
11 CONTROLLING THE SPLITTING SYSTEM
For information on the applicable controls, see points 5d and 5e in Chapter 5.
The splitting system is highly automated. Splitting mode starts once a log has been cut with the blade flange and the flange is being lifted. You can also start splitting mode with the foot switch (5E, p.12).
Use the splitting mode control lever to reset the splitting mode or to stop the resetting.
(5D, p. 12).
Figure 111
Maaselän Kone Oy
1X42
hydro Operator's Manual v.1.60
16.8.2012
28 (94)
Splitting mode control lever Splitting mode start options
You can use the splitting mode control lever to cancel splitting or to stop the cancelling.
(the splitting mode control lever positions are illustrated on the next page,
Figure 112)
Automatic - set off as the splitting blade starts to rise from its lowest position.
Splitting mode control lever positions:
Normal position
(middle)
Manual - set off with the foot switch
Stop the resetting (left).
Figure 112
Reset splitting
(right)
Maaselän Kone Oy
1X42
hydro Operator's Manual v.1.60
16.8.2012
29 (94)
12 Hydro
The resistance-controlled splitting force of the 1X42 hydro log splitter is based on the surface area. The force range is from 3 to 12 tonnes. The less force involved, the faster the splitting motion.
12.1 Automatic speed valve
The splitting system is equipped with an automatic speed valve. It decreases the selected thrust, but shortens the total splitting time by about a third. As resistance increases, normal thrust is turned on automatically.
Maaselän Kone Oy
1X42
hydro Operator's Manual v.1.60
16.8.2012
30 (94)
13 SPLITTING BLADE
For information on the applicable controls, see points 5B3-4 in Chapter 5 (p. 12-13).
NOTE! The splitting blade must be down when the log splitter is in the transport and storage position.
13.1 Lifting and lowering the splitting blade
Place the middle part of the log to the middle of the splitting blade by lifting and lowering
(lever 5B on page 12).
13.2 Replacing the splitting blade
Figure 13.1
STOP THE LOG SPLITTER BEFORE REPLACING THE SPLITTING BLADE!
WARNING! HANDLE THE BLADE WITH CARE!
Note that the blade must not be down when you remove the locking pin!
1. Lift the splitting blade and remove the locking pin (Figure 13.2a)
2. Lower the blade all the way down (5b3, p.12). This releases it from the adjusting joint.
Grab the back of the blade from the operator's side.
Lift the blade off (Figure 13.2b).
To replace the blade, perform the steps in reverse order.
Figure 13.2a
Always hold the blade from the back, and never the sharpened side!
THE BLADE WEIGHS
about 15 KG (4-part)
Figure 13.2b
Maaselän Kone Oy
1X42
hydro Operator's Manual v.1.60
16.8.2012
31 (94)
14 TEST RUN
14.1 Testing the log splitter
The log splitter must always undergo thorough testing before it is used. Only a person who has read and understood the log splitter operation, maintenance, and safety instructions is allowed to carry out the testing and test run.
Before the test run, all the components of the log splitter must be checked. If any faults or wear that may affect the safe use of the machine is discovered, the log splitter must not be used until the faulty or worn component is replaced and safe use is ensured.
14.2 Carrying out the test run
14.2-a. Check that the log splitter's cutting and splitting guards are down.
14.2-b. Check that the input and output conveyors are in the applicable operating position.
14.2-c. Check that the cutting blade is up.
14.2-d1. Tractor-powered: Start the tractor and connect the output, starting with slow
speeds and increasing the speed to a maximum of 300 RPM.
14.2-d2. Electrically-powered: Connect a cable to the log splitter socket, start the log
splitter by pressing the Start (See Chapter 4.2, Start and stop buttons).
Note! When the surrounding temperature is below zero, run the log splitter for a while without any testing procedures to increase the viscosity of the log splitter's hydraulic oil.
14.2-e. Start the cutting blade by moving lever C into operating position c2 (see 5.C)
14.2-f. Check that the cutting blade lubrication works (see 20.11),
BE CAREFUL!
14.2-g1. Check that the saw stops when you lift the cutting and splitting guards.
14.2-g2. Start splitting mode. Check that splitting stops when you lift the cutting
and splitting guards.
14.2-h. Start cutting mode with the log splitter controls. (Lower and lift the cutting blade.)
Check that cutting mode starts. Repeat the cutting blade action a few times.
14.2-i. Restart cutting mode and reverse the cutting direction half way by turning the
cutting mode reverse lever once (see 5d).
14.2-j. Test the feed and return of the input conveyor (see C1, C3, and C4 ).
14.2-k. Test that you can turn the output conveyor (see b1-b2) and change its speed (see
5i).
14.2-1. Test that you can lift and lower the splitting blade (see b3-b4).
14.2-m. Test the conveyor start and stop levers (see h1-h2).
If you discover any faults, even minor ones, during the test run, you must determine the cause and fix the problem before using the log splitter.
Maaselän Kone Oy
1X42
hydro Operator's Manual v.1.60
16.8.2012
32 (94)
Note! Stop the log splitter and disconnect the tractor output or the electric power cable from the socket before determining and fixing the fault!
14.2.1 Safe operation of the output conveyor
When using the log splitter and the conveyor, you must monitor the conveyor and ensure that
- the conveyor belt keeps moving. If it stops, you can first try to use the start and stop
levers (h1-h2) to raise the belt speed to the maximum. But this fails, stop the log splitter
so that you can SAFELY determine what caused the belt stoppage and to fix the problem.
- the 1X42 Hydro log splitter must always be turned off when maintenance work is being
carried out on the conveyor, or if you are removing pieces of wood, ice, snow etc. from
the belt or frame.
- the conveyor frame and the top and bottom turnover rolls free of ice, snow, and wood
residue.
- there is no snow, ice, or wood residue between the conveyor and the ground. If any exist,
it must be cleaned as often as necessary to ensure that they do not cause damage or
dangerous situations when the log splitter is in use.
- the conveyor is not positioned in such a manner that processed pieces of firewood can
roll back into the splitting groove.
- pieces of firewood fall into the applicable containers, such as a platforms and cages,
when leaving the conveyor.
- the firewood container does not become too full.
- there is at least a 50 cm (19.7 in.) between the pile of firewood and the tip of the
conveyor.
- when moving the conveyor sideways the conveyor does not come into contact with any
processed firewood, platforms, constructions, or buildings.
- when moving the log splitter slightly within the operating environment the conveyor is
moved slowly so that no danger or damage is caused to the log splitter or the conveyor.
- the conveyor is in the transport position if it is being moved more than 5 metres (16.4
in.).
- NOTE! there is enough space above when the log splitter is moved so that the conveyor
fully upright.
Maaselän Kone Oy
1X42
hydro Operator's Manual v.1.60
16.8.2012
33 (94)
15 PROCESSING FIREWOOD
15.1 General information on firewood processing
A. You can start processing firewood once
15.1-A.1. You are familiar with all the functions of the log splitter.
15.1-A.2. You are familiar with all the instructions related to the operation, safety, and
maintenance of the log splitter.
15.1-A.3. You are wearing protective clothing, including
- non-slip safety shoes
- tight-fitting gloves that allow you to take a tight grip of the logs
- tight-fitting clothes
- Avoid loose clothing as they can get caught in the moving parts
and cause personal injury.
- appropriate face, eye, and hearing protection.
15.1-A.4. You have ensured that the operating environment
is level and safe.
15.1-A.5. You have ensured that
- the air temperature cannot pose a risk
to your health
- the snow or rain cannot pose a risk to your health or damage the log splitter
- the strong winds cannot pose a risk to your health or damage the log splitter during
its use
- the lighting conditions whenever the log splitter is connected, used, transported, or
stored are sufficient to prevent personal injury or damage to the machine.
B. When starting firewood processing, note that:
15.1-B.1. if the log splitter has been stored in temperatures below -10ºC (14 ºF), it will operate slowly at first.
In such a case, test the log splitter's cutting and splitting modes several times to ensure that the hydraulic oil becomes fluid and normal operating speed is achieved.
Note! Perform the test at slow speeds not exceeding 300 RPM.
15.1-B2. if the log splitter's hydraulic oil overheats for some reason, the machine must be stopped until the oil has cooled down.
Maaselän Kone Oy
1X42
hydro Operator's Manual v.1.60
16.8.2012
34 (94)
15.2 Processing logs
15.2-1. Test the log splitter according to the instructions in Chapter 14.
15.2-2. Place the middle section of the splitting blade into the middle of the log, and specify the log length according to the instructions in Chapter 13.
15.2-3. Increase the speed to up to 500 RPM.
15.4-4. Select the logs that you want to process. Note that the diameter of the cutter opening is 42 cm (16.5 in.). Branches and the shape of the log may increase the log diameter.
WARNING! Logs must be fed into the log splitter so that it does not put the operator or machine at risk.
15.2-5 Turn the input conveyor control lever into the position where it feeds logs to the cutter (Chapter 5-c3). Once the log reaches the measuring device, stop the feeding. The log is now ready to be cut. If your log splitter is equipped with an optical measuring device, the input conveyor stops automatically.
WARNING! When feeding logs to the cutter on the input conveyor, make sure that the logs remain firmly on the conveyor. Adjust the conveyor speed to a safe level.
When logs are fed to the cutter, the operator must stand next to the control console, never near the conveyor!
WARNING! When there are logs on the input conveyor, avoid getting your hands or other parts of your body caught between the wood and the parts of the log splitter.
WARNING! If a log hits the edge of the cutter opening or some part of the log splitter and stops moving, you must stop the conveyor and turn the conveyor control lever into the position where it brings the log back (Chapter 5.c1).
WARNING! If you need to remove a log from the input conveyor, make sure that it does not put the operator or machine at risk.
15.2-6. When the log stops for cutting, return the control lever to its initial position
(Chapter 5-C0).
WARNING! Before cutting the log, check that its shape or branches are suitable for cutting and that no danger or damage will ensue.
NOTE!The saw must be on (the blade must rotate) before it is pressed against the log.
Maaselän Kone Oy
1X42
hydro Operator's Manual v.1.60
16.8.2012
35 (94)
15.2-7. If the log is correctly placed on the input conveyor and its shape is safe for cutting, cut the log by holding the lever (5-C2) down until the log has been cut.
A cut log hits the log guide and is automatically guided into the correct position for the groove.
WARNING! Always check that the cut logs are positioned correctly for the groove (parallel).
Figure 152
16 NORMAL SPLITTING
Splitting mode is turned on when the cutting blade returns from its lowest position. You can also start the splitting mode by using the foot switch.
16.1 Fixing irregular log positions that prevent normal splitting
WARNING! If a fallen log is in an imbalanced, vertical, or some other position that makes splitting impossible, you must proceed as follows:
16.1-1. Open the splitter guard.
16.1-2. Correct the position of the cut log so that it can be split.
16.1-3. Close the splitter guard.
16.1-4. Restart splitting mode using the foot switch.
After splitting, feed more logs into the cutter and continue processing.
Maaselän Kone Oy
1X42
hydro Operator's Manual v.1.60
16.8.2012
36 (94)
16.2 Removing logs from the cutting blade
16.2A Option A
A1. Cancel the cutting by pushing the reversing lever quickly in the reverse position (5.d1) so that the splitting beam returns to its initial position.
A2. WARNING! Stop the log splitter to prevent serious personal injury!
A3. Open the splitting guard.
A4. Remove the log from the blade by hitting it with a blunt instrument from the direction of the output conveyor. The purpose is to return the log to the splitting groove.
WARNING! Removing logs from the splitting blade must be done so that it does not put the operator or machine at risk.
16.2B Option B
B1. Cancel the cutting by pushing the reversing lever quickly in the reverse position (5.d1) so that the splitting beam returns to its initial position.
B2. Open the splitting guard.
B3. Place a considerably smaller and shorter log in the splitting groove between the splitting beam and the stuck log.
B4. Close the splitting guard.
B5. Start splitting mode with the foot switch.
WARNING! Never use Option B if the log is stuck on the blade in a slanted position or entirely sideways. REASON: The smaller log that is placed in the splitting groove may suddenly get plunged into the guards and cause damage or personal injury.
A slanted or sideways stuck log must be removed using a blunt instrument.
Maaselän Kone Oy
1X42
hydro Operator's Manual v.1.60
16.8.2012
37 (94)
16.3 Cutting the last piece of a log
WARNING! Before cutting the last piece of a log, you must make sure that the log remains steadily on the input conveyor for the entire cutting duration.
If the last piece of a log is not large enough to make a whole piece of firewood, leave the last full-sized piece on the input conveyor and the undersized part on the splitting groove.
Cut the log.
When the last piece is on the input conveyor, feed it to the splitting groove and start the splitting mode with the foot switch.
16.4 Re-splitting logs
a. Lift the splitting groove guard up. b. Place the log you want to re-split in the splitting groove. c. Close the splitting groove guard. d. Start the splitting mode with the foot switch.
Maaselän Kone Oy
1X42
hydro Operator's Manual v.1.60
16.8.2012
38 (94)
17 FINISHING WORK
a. After you have finished making firewood, remove the logs from the splitting groove and conveyor carefully. b. Place the conveyor in a position where the conveyor and log splitter can be moved safely off the processed firewood without any risk of injury or damage. c. Use the tractor's hydraulics to hoist the log splitter and use the tractor to move it to a location where you can place the input and output conveyors into their transport and storage position. d. Place the conveyor into the transport and storage position. e. Stop the log splitter. f. Clean the log splitter.
18 TRANSPORTING THE LOG SPLITTER
When using a tractor to transport the log splitter make sure that
NOTE! The splitting blade must be down when the log splitter is in the transport and storage position.
- the input and output conveyors are in the transport position
- that the transportation height and width of the log splitter is safe so that it or the conveyors do not hit any buildings, structure, trees, or similar
- the transportation speed is at a safe level
- no extra weight is placed on the log splitter
- if you stop during transport - even for a little while - the log splitter must be lowered to the ground.
19 STORING THE LOG SPLITTER
- Clean the log splitter of any wood and snow residue before placing it into storage. Make sure that the log splitter is stopped before carrying out any cleaning procedures.
- Check that there are no oil leaks before placing the log splitter into storage.
- Store the log splitter in a space with a roof. If you store it outdoors, cover the log splitter with wind and snow proof material.
- Store the log splitter in the transport position on level ground so that the machine cannot topple over. Never store the log splitter on slanting ground!
- Store the log splitter in a location where nothing can crash into it by accident.
Maaselän Kone Oy
1X42
hydro Operator's Manual v.1.60
16.8.2012
39 (94)
20 LOG SPLITTER MAINTENANCE
NOTE! Read the log splitter's terms of guarantee on the last page and remember that it is forbidden to use a faulty machine.
20.1 Maintenance of the cutting and splitting guards
- Keep the guards undamaged
- Make sure that the log splitter's functions (cutting, splitting) stop when the cutting or
splitting guards are opened.
If the functions do not stop or start:
- Determine the cause of the malfunction and, if necessary, contact the manufacturer or an authorised mechanic according to the terms of guarantee.
- Manufacturer's contact information:
Maaselän Kone Oy
Valimontie 1
FI-85800 Haapajärvi
Finland
Tel. +358 8 772 7300
Fax +358 8 772 7320 email: [email protected]
www.maaselankone.fi
WARNING! DO NOT USE A DEFECTIVE LOG SPLITTER!
Remember lubrication! The maintenance of the lubrication nipples and other targets of the 1X42 log splitter that need to be greased!
Maaselän Kone Oy
1X42
hydro Operator's Manual v.1.60
16.8.2012
40 (94)
20.2 Maintenance of the optical log measuring device
Note! The optical measuring device is optional.
Keep the power cord of the measuring device undamaged and its socket clean
Always clean the eye of the light beam transmitter and the back-reflecting sticker of the measuring device before using the log splitter
Reflector
Transmitter
Figure 202
20.3
Maintenance of the splitting blade
Keep the splitting blade sharp and when processing wood, make sure that there isn't any material on the wood that may damage the blade.
Always wear gloves when handling the blade!
WARNING! Always hold the blade from the back, and never from the sharpened side!
Poikkileikkaus terästä
20.3.1 Sharpening the splitting blade
Remove the blade from the splitting groove, see Chapter "Removing the blade".
Place the blade in a location where you can safely sharpen it. If you start the sharpening with a grinder, shield your eyes and carry out the sharpening so that the blade does not overheat.
Finish the sharpening with a file and make the bevels according to the figure.
Maaselän Kone Oy
1X42
hydro Operator's Manual v.1.60
16.8.2012
41 (94)
Poikkileikkaus terästä
4 mm
20.4 Maintenance of the input conveyor
Make sure that the input conveyor's lock works when the conveyor is in the transport position
Check the belt's tightness when the conveyor is in the working position. The belt is tight enough when it is able to
Adjustment nuts
- Adjusting the belt's
tightness:
The tightness is adjusted with the screws at the end of the conveyor. transport a log.
If the belt is too tight, it wears down faster power.
Locking nuts
- The correct position
of the belt in relation to the frame and the
folding rolls:
The belt should roll in the middle of the frame
If the belt is crooked on one side, it should be adjusted to the middle of the frame and the folding
Always check the condition of the conveyor winch and pulley belt before and the folding rolls. rolls by tightening the adjustment nut on the side to which the belt is being using the machine. pulled, or the other way around, by loosening the nut on the side to which the
Maaselän Kone Oy
1X42
hydro Operator's Manual v.1.60
16.8.2012
42 (94)
20.5 Adjusting the tightness of the output conveyor’s belt and other maintenance
Stop the machine for maintenance.
The belt must always be tight enough to be able to convey
the processed firewood from the splitting groove.
If the belt is too tight, the log splitter's machine power is reduced, the belt becomes strained and its operating life shortens.
The adjustment of the belt is spring-loaded.
The belt's tightness can be adjusted by adjusting a screw
(Figure 205a).
First remove the protective plate.
NOTE! Remember to check the tightness on both sides.
Figure 205a
Make sure that the belt goes in the middle of the frame and the turnover rolls. If the belt gets pulled to the side, tighten it with the adjustment screw on the side to which the belt is pulled, or loosen the opposite side.
Make sure that the locking of the transport and storage position of the conveyor works.
Check that no oil leaks into the environment out of the conveyor's hydraulic system.
Lubricate the bearing of the upper part's turnover roll every 100 service hours. The bearings of the turnover rolls of the lower part are self-lubricated.
Also remember other parts that need lubrication, for example the lubrication nipple of the shaft of the output conveyor's lateral turn (Figure 205b)!
1X42
hydro Operator's Manual v.1.60
16.8.2012
43 (94)
20.6 Maintenance of the cutting flange and blade
Always wear gloves when handling the cutting blade. NOTE! THE MACHINE MUST BE
TURNED OFF AT ALL TIMES WHEN CARRYING OUT MAINTENANCE!
20.6.1 Tightening and changing the flange, blade chain
To make the job easier, you may turn the blade guard.
Remove the two screws from the input and output conveyors' side, indicated by arrows, and turn the blade guard to the position shown in the figure.
Disconnect the machine from the tractor and power supply.
Figure 2061a
Remove the 4 fastening bolts.
Tightening: Loosen the blade flange's fastening bolts (2 pcs), indicated by the arrows, and tighten the screw in the direction of the flange with a chisel head screwdriver, until the blade chain is tight enough that you can see three slot teeth when lifting the chain from the middle (Figure 2016c).
Use this screw to loosen/tighten the chain
Use these screws to fasten/unfasten the blade
Figure 2061c
Maaselän Kone Oy
1X42
hydro Operator's Manual v.1.60
16.8.2012
44 (94)
The oil channel must be kept clean:
Remove visible dirt and check that oil flows from the channel (start the machine and rotate the
“cutting flange” by lowering it).
Figure 2061c
The correct tightness of the chain:
When pulling the chain slightly, three slot teeth are revealed from their slot.
20.6.3 Installing the chain and the flange
1. Adjust the chain to the flange
Note! The right way
2. Put the chain onto the chain wheel and the flange into the tightening pin as well as to the flange fastening bolts from its groove.
3. Put the blade batten to the flange fastening bolts and twist the bolts almost to the end
4. Tighten the chain sufficiently from the tightening bolt (Figure
2061b)
5. Tighten the fastening bolts of the flange sufficiently while holding the flange up.
Figure 2063
Maaselän Kone Oy
1X42
hydro Operator's Manual v.1.60
16.8.2012
45 (94)
20.7 Sharpening the blade chain
When sharpening, avoid making the following mistakes:
The file is too small
The lowering measure is too big
When filing, the chain and flange are in a 90 degree angle
Remember correct direction! the filing
20.8 Maintenance of the flange
Carry out maintenance on the flange when necessary
The lowering measure is too small
The correct lowering measure is
0.65 mm
Remove twists from the flange with a flat file
Clean the flange groove and the lubricating oil channel
Maaselän Kone Oy
1X42
hydro Operator's Manual v.1.60
Keep the chain at the correct operation tightness so that the flange does not wear
16.8.2012
46 (94)
20.8 Lubrication
Hydraulic oil
Container capacity 65 L
Oil type, for example Neste 32 Super
The hydraulic filter is located next to the filling hole of the hydraulic oil, behind the protective cage, see Figure 20111
Change the hydraulic oil filter once every working season
Order numbers:
97348 Filter insert
97349 Complete filter
Other lubrication targets are marked with little, yellow stickers.
Add vaseline to the marked spots every 100 hours.
Maaselän Kone Oy
1X42
hydro Operator's Manual v.1.60
16.8.2012
47 (94)
20.11.1 Lubricating the blade chain
The log splitter is equipped with automatic blade chain lubrication.
The automated system dispenses oil onto the blade chain only when the log splitter is used.
Always use appropriate oil to lubricate the blade chain.
Filling hole of blade chain lubrication oil
Filling hole of hydraulic oil.
The cap of the filling hole has a measuring stick for the oil level
Blade chain oil control.
Figure 20111
Eyelet for the amount of blade chain oil
Note! The air temperature affects the viscosity of the oil and, therefore, also the amount of oil that is released to the flange.
The correct amount of oil released to the flange:
If the flange heats up and there is smoke when cutting wood, add more oil. If you can see oil splashing from the blade chain to the guards, reduce the amount of oil.
20.11.2 Angle transmission oil
oil check eyelet for example EP 80 / 90
The oil check eyelet is behind the angle transmission. There is enough oil in the angle transmission if oil spills filling oil removing oil
Maaselän Kone Oy
1X42
hydro Operator's Manual v.1.60
16.8.2012
48 (94)
20.12 Operation of the cutting mechanism
1. Drive end down, trigger bar (Figure 2012b) locks to the roll of the drive end (white arrow)
Figure 2012a
Figure 2017b
Figure 2012c
2. Drive head up, the trigger bar (Figure 2012b) lifts the starting lever (1C) and the starting lever disc (1A) turns the splitting valve push rod (1B) into the splitting position (Figure 2012d).
Maaselän Kone Oy
1X42
hydro Operator's Manual v.1.60
16.8.2012
49 (94)
2b. The cutting flange has been lifted to the upper position, the trigger bar (Figure 2012b) has used the starting lever, whose disc has moved the push rod into the splitting position
(Figure 2012d) (the starting lever (Figure 2012e) has been lowered to the free position along with the trigger bar (Figure 2012f)) and the slide has gone into motion.
2012d
A
B
The trigger bar's release control
Direction A (up) – earlier release
Direction B (down) – later release
Figure 2012e
Figure 2012f
2c. The slide has reached its extreme position and the slide rod (Figure 2012g) has used the return shaft (Figure 2012h), which has moved the push rod to the reversing position
(Figure 2012i).
Figure 2012h
Figure 2012g
Maaselän Kone Oy
1X42
hydro Operator's Manual v.1.60
Return shaft
Left arrow:
slide return
Right arrow: push rod to the middle position
16.8.2012
50 (94)
Figure 2012i
2d. The slide has returned and the slide rod (Figure 2012j) has moved the push rod back to the initial position.
Figure 2012j the slide in its initial position
Figure 2012k
The initial position of the push rod
Maaselän Kone Oy
1X42
hydro Operator's Manual v.1.60
16.8.2012
51 (94)
20.13 The safety mechanism of the log splitter
Figure 2013
In Figure 1 the protective cages of the cutter and the splitter are up and the bars c1 and c2 are hanging down freely; in this situation the ball shaft is out and the hydraulic functions are inoperable.
In Figure 2 the protective cage of the splitter is down and that of the cutter is up, c1 is tight, but c2 is hanging freely. The ball shaft is out and the hydraulic functions are inoperable.
In Figure 3 the protective cage of the cutter is down and that of the splitter is up, c2 is tight, but c1 is hanging freely. The ball shaft is out and the hydraulic functions are inoperable.
In Figure 4 both protective cages are down, level rod B is turning to the right, when looking from the behind of the log splitter, pushing the ball shaft in. If bars c1 and c2 are not tight enough, level rod B does not turn far enough and the hydraulics of the machine do not work. How to fix: tighten the screws at the ends of both bars, until the ball shaft reaches the base.
The operating lever of the safety mechanism of the splitting valve is marked as bar X in the figures. As level rod B pushes the ball shaft to the base, bar X moves to the right, when looking from the behind of the log splitter, and releases the push rod from safety locking into operating position.
If the safety mechanism does not open, even though both protective cages are down, tighten the attachment point screw of bar X in the lower part of rod B.
Below the first figures are the figures of the safety mechanism of the splitting valve. In
Figures 1-3 the pushing rod of the splitting valve is security-locked, and in picture 4 it is in operation, because rod B has moved bar X to the right and shifted the safety mechanism into the operation position.
Maaselän Kone Oy
1X42
hydro Operator's Manual v.1.60
16.8.2012
52 (94)
20.15 Increasing the force of the output conveyor
Release the locking screw b (hold the stem of the valve with the other wrench, c).
Twist the shaft with a hex key, a, ¼ of a turn at a time clockwise (downwards) in order to increase force.
Test. If the force is still not enough, add another ¼ of a turn.
If you want to decrease force, twist the shaft counterclockwise (upwards).
Tighten the locking screw.
Figures 20151
a b c
Maaselän Kone Oy
1X42
hydro Operator's Manual v.1.60
16.8.2012
53 (94)
20.16 Increasing the force of the input conveyor
Increasing the force of the input conveyor is carried out in the same way as that of the output conveyor, see Chapter 20.15.
The location of the adjustment valve is behind the machine, to the left of the valve mechanism (Figure 20161).
Figure 20161
Maaselän Kone Oy
1X42
hydro Operator's Manual v.1.60
16.8.2012
54 (94)
20.17 Adjusting the length of the splitting motion
A. Open the guard of the valve mechanism behind the splitter:
The guard is hinged on the left brim and attached to the frame with two 13 mm bolts
(below the input conveyor's locking device). Remove the bolts and open the guard.
Figure 20.17a
You can adjust the initial position of the splitting bar, as well as the starting point of its reversal motion, by adjusting the retainer bushing of the bar of the splitting motion guard behind the machine.
Slide rod
Locking
Locking
To the right
To the left
To the left
Figure 2017b
To the right
B. Adjusting the bushings of the splitting motion guard
Left bushing::
Shifting to the left:
Returning the bar is moved to a later stage
Right bushing:
Shifting to the left:
Returning halts sooner
Shifting to the right:
Returning the bar is advanced
Shifting to the right:
Returning halts later
Maaselän Kone Oy
1X42
hydro Operator's Manual v.1.60
16.8.2012
55 (94)
Maaselän Kone Oy
1X42
hydro Operator's Manual v.1.60
16.8.2012
56 (94)
Maaselän Kone Oy
1X42
hydro Operator's Manual v.1.60
16.8.2012
57 (94)
Maaselän Kone Oy
1X42
hydro Operator's Manual v.1.60
16.8.2012
58 (94)
Power transmission (combi) of 1X42 hydro
Maaselän Kone Oy 1X42
hydro Operator's Manual v.1.60
16.8.2012
59 (94)
Assembly of the angle transmission and hydraulic pump (Combi)
Maaselän Kone Oy
1X42
hydro Operator's Manual v.1.60
16.8.2012
60 (94)
Power transmission of a tractor-powered 1X42 hydro log splitter
Maaselän Kone Oy
1X42
hydro Operator's Manual v.1.60
16.8.2012
61 (94)
Bearing housing and extension shaft of the electric motor
(combi)
Maaselän Kone Oy
1X42
hydro Operator's Manual v.1.60
16.8.2012
62 (94)
Assembly of the electric motor (combi)
Maaselän Kone Oy
1X42
hydro Operator's Manual v.1.60
16.8.2012
63 (94)
Maaselän Kone Oy
1X42
hydro Operator's Manual v.1.60
16.8.2012
64 (94)
Maaselän Kone Oy
1X42
hydro Operator's Manual v.1.60
16.8.2012
65 (94)
Wood length limiter, mechanical
Maaselän Kone Oy
1X42
hydro Operator's Manual v.1.60
16.8.2012
66 (94)
Power transmission of an electrically-powered 1X42 hydro log splitter
Maaselän Kone Oy
1X42
hydro Operator's Manual v.1.60
16.8.2012
67 (94)
Maaselän Kone Oy
1X42
hydro Operator's Manual v.1.60
16.8.2012
68 (94)
Maaselän Kone Oy
1X42
hydro Operator's Manual v.1.60
16.8.2012
Maaselän Kone Oy
69 (94)
1X42
hydro Operator's Manual v.1.60
16.8.2012
70 (94)
Maaselän Kone Oy
1X42
hydro Operator's Manual v.1.60
16.8.2012
Maaselän Kone Oy
71 (94)
1X42
hydro Operator's Manual v.1.60
16.8.2012
72 (94)
Maaselän Kone Oy
1X42
hydro Operator's Manual v.1.60
16.8.2012
73 (94)
Maaselän Kone Oy
1X42
hydro Operator's Manual v.1.60
16.8.2012
74 (94)
Saw unit of 1X42 hydro
Maaselän Kone Oy
1X42
hydro Operator's Manual v.1.60
16.8.2012
75 (94)
Assembly of the cutting in 1X42 hydro
Maaselän Kone Oy
1X42
hydro Operator's Manual v.1.60
16.8.2012
76 (94)
Maaselän Kone Oy
1X42
hydro Operator's Manual v.1.60
16.8.2012
77 (94)
Maaselän Kone Oy
1X42
hydro Operator's Manual v.1.60
16.8.2012
78 (94)
Maaselän Kone Oy
1X42
hydro Operator's Manual v.1.60
16.8.2012
79 (94)
Maaselän Kone Oy
1X42
hydro Operator's Manual v.1.60
16.8.2012
80 (94)
Maaselän Kone Oy
1X42
hydro Operator's Manual v.1.60
16.8.2012
81 (94)
Maaselän Kone Oy
1X42
hydro Operator's Manual v.1.60
16.8.2012
82 (94)
Maaselän Kone Oy
1X42
hydro Operator's Manual v.1.60
16.8.2012
83 (94)
Maaselän Kone Oy
1X42
hydro Operator's Manual v.1.60
16.8.2012
84 (94)
LIST OF SPARE PARTS
1X 42
Frame
29
30
31
32
25
26
27
28
34
34
35
36
37
38
39
40
17
19
20
22
13
14
15
16
23
24
1
2
8
9
10
11
12
6
7
4
5
NO. ITEM
61010 Frame
61025 Hose cover
61060 Upper guard 1x42
61065 Blade end platform plate
61078 Cylinder pin
61087 Right front sheet panel
61088 Left front sheet panel
61094 Cylinder mounting
61121 Foot pedal lever for the valve
97522 DF5-3 selector valve
61145 Splitting blade 4 part
61144 Splitting blade 6 part
61140 Splitting blade 8 part
61180 Pin
61047 Slider bracket
61048 Slider bracket
60070 Reversing lever
60136 Cinder sheet
60320 Lever rod of the foot pedal
60330 Upper container
60350 Foot switch
60363 Idler
60367 Joint lever
60369 Connecting rod adjusting bolt
60373 Locking bar of the back cage
60375 Locking bar of the front cage
60460 Back cage
60600 Output conveyor turning device
60613 Turning device pin of the output conveyor
60664 Eccentric adjuster (1x42 GS)
60660 Eccentric adjuster (2x32 GS)
60668 Wood length guard
60670 Wood length guard
60698 Left articulated shaft guard
60675 Stiffener wood length spring
60680 Sawdust box (vacuum connection, OPTIONAL)
60915 Splitting blade adjustment cylinder
Maaselän Kone Oy
1X42
hydro Operator's Manual v.1.60 pcs
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
16.8.2012
85 (94)
76
77
78
79
72
73
74
75
80
81
66
67
68
69
62
63
64
65
70
71
82
83
84
85
86
87
56
57
58
59
52
53
54
55
60
61
41
42
43
45
46
47
48
Maaselän Kone Oy
60920 Cylinder arm
60931 Transport tube
60916 Cylinder pipe
10260 Plunger
10261 Handle control
10150 Sawdust guide
97281 Hose nipple 3, 8-8
11160 Cylinder Ø50 , Ø32
08055 Cardan shaft hook
96038 Retaining ring DIN 471 16
47089 Locking bolt of the conveyor
47390 Wood guide
10065 Locking pin
95011 Draw-spring
95018 Pressure spring Ø22x2 L=140
95026 Pressure spring Ø26-9-120
95068 Winch linen with a hook
95412 Winch
96042 Retaining ring DIN 471 25
96044 Retaining ring DIN 471 30
96046 Retaining ring DIN 471 50
96040 Retaining ring DIN 471 20
96079 Spring cotter DIN EN ISO 13337 8x60
96057 Bottom plate DIN EN ISO 7089 A8
96048 Bottom plate DIN EN ISO 7089 A10
96050 Bottom plate DIN EN ISO 7089 A12
96051 Corrugated plate DIN EN ISO 7089 A14
96054 Bottom plate DIN EN ISO 7089 A25
96097 Hexagonal screw DIN 933 M10x35
96098 Hexagonal screw DIN 601 M10x40
96109 Hexagonal screw DIN 931 M12x60
96110 Hexagonal screw DIN 933 M12x70
96111 Hexagonal screw DIN 931 M12x90
96135 Hexagonal screw DIN 933 M6x20
96138 Hexagonal screw DIN 933 M10x20
96139 Hexagonal screw DIN 933 M10x25
96140 Hexagonal screw DIN 933 M10x30
96162 Hexagonal screw DIN 933 M8x20
96163 Hexagonal screw DIN 933 M8x25
96186 Lock screw DIN 603 M10x25
96189 Lock screw DIN 603 M12x40
96199 Hex nut DIN 934 M10
96200 Hex nut DIN 934 M12
1X42
hydro Operator's Manual v.1.60
2
5
2
1
11
1
2
2
9
4
2
2
28
44
1
1
1
6
45
3
15
8
10
6
11
13
3
1
1
2
1
1
2
1
1
1
1
1
1
1
1
1
1
16.8.2012
86 (94)
107
108
109
110
111
112
113
114
115
116
117
118
119
95
96
97
98
99
100
101
102
105
106
88
89
90
91
92
93
94
Inputing table/
Front age/
Wood press
140
141
142
143
144
145
146
96205 Hex nut DIN 934 M8
96208 Needle pin
96067 Locking nut DIN 985 M10
96214 Locking nut DIN 985 M24
96314 Lock screw DIN 603 M10x40
96312 Lock screw DIN 603 M10x50
96142 Hexagonal screw DIN 931 M12x120
96262 Hexagonal screw DIN 933 M5x16
96315 Hexagonal screw DIN 933 M8x16
96218 Locking nut DIN 985 M12
96281 Hexagonal screw M5x35
96217 Locking nut DIN 985 M8
96280 Hexagonal screw DIN 933 M10x70
96099 Hexagonal screw DIN 933 M10x50
96120 Hexagonal screw DIN 933 M6x55
61119 Auxiliary valve lever
97210 Quick coupling/female
03046 Double nipple
96275 Lubrication nipple M8X1
97280 Cock
97348 Filter insert
97349 Filter box
97294 Plunger sealing series 50-32
97402 Hydraulic valve
97429 Oil cap
97446 Oil eye
11162 Arm
11161 Pipe
96243 Cotter pin
61185 Gate
NO. ITEM
61161 Attaching shaft of the table extension
60180 Inputing table
61108 Input conveyor locking
60420 Front cage
60440 Complete wood press
60610 Winch attaching plate
60690 Pincher roll of the inputing conveyor
Maaselän Kone Oy
1X42
hydro Operator's Manual v.1.60
Pcs
1
1
1
1
1
1
1
16.8.2012
1
2
1
2
1
1
1
1
2
2
1
3
1
16
8
5
3
3
2
17
6
1
2
42
4
34
1
13
2
4
87 (94)
184
185
186
187
188
189
190
191
192
194
200
201
202
203
204
171
172
173
174
175
177
180
181
182
183
147
160
161
162
163
164
170
Table extension
60830 Lever stand upper part
10219 Roll
10341 Open locking rod of the front cage
10338 Wood press fastening pin
10393 Roll shaft
10657 Chain
95027 Torsion spring Ø5
95034 Handle
95050 Bearing 6205-2RS
95057 Collar step bearing unit UCFL-205
95068 Winch linen
95069 Winch with break
60208 Cinder sheet of container
96077 Spring pin DIN 1481 8x40
96256 Shim
97202 Double nipple straight
97212 USIT 3.8
97307 Hydraulic motor EPM160CD
97408 Hydraulic valve EASY VA
97427 Cartridge valve/casing: 97420
97533 Valve
97524 Valve
97061 Inputing table hose
97097 Inputing table hose b
95012 Draw-spring
95029 Draw-spring
97371 Wedge hydraulic motor
96221 Hex nut DIN EN ISO 4032 M6
96056 Bottom plate DIN EN ISO 7089 A6
96119 Hex nut DIN EN ISO 4016 M6x50
96033 Hex nut DIN EN ISO 4016 M6x40
95160 Remote starter
NO. ITEM
220
227
232
237
245
247
250
60281 Table extension
95001 Keel roll
61105 Pincher roll of the inputing conveyor
60294 Pressure roller shaft
60304 Tail roll clip plate
60305 Tail roll clip plate
96145 Hexagonal screw DIN 931 M12x30
Maaselän Kone Oy
1X42
hydro Operator's Manual v.1.60
Pcs
1
1
1
2
1
1
6
2
2
4
8
1
1
1
1
1
1
1
1
1
2
1
3
1
1
1
6
2
1
1
3
6
1
1
1
1
1
1
1
16.8.2012
300
308
309
312
313
317
319
323
325
326
328
329
301
302
303
304
305
306
307
330
331
334
335
336
338
345
251
252
253
255
256
257
258
259
260
261
262
263
Output conveyor
Maaselän Kone Oy
88 (94)
96148 Hexagonal screw DIN 933 M12x40
95298 Inputing table belt
97094 Extension roll hose
97095 Extension roll hose b
97202 Double nipple straight 3.8uk 3.8uk
97213 USIT 1.2
60296 Carryover roll shaft
60298 Carryover roll bushing
60297 Carryover roll bushing
60286 Carryover roll
96301 Hexagonal screw DIN 933 M8x20
60300 Table extension support
NO. ITEM
10135 Conveyor rake
10135a Conveyor rake dolly
61162 Conveyor under screen belt
95126 Conveyor belt 240EP 250L=8130
10136 Belt connection rod
10225 Conveyor belt holder
96208 Needle pin
10132 Conveyor roll
10720 Conveyor belt pulley
95050 Bearing 6205
60882 Hydraulic pipe conveyor (bottom)
95014 Pressure spring 3.5x22x38
96191 Lock screw DIN 603 M8x25
96105 Hexagonal screw DIN 961 M12x150
96306 Basket panel DIN 9021 M12
96092 Hexagonal screw DIN 931 M8x40
96000 Hexagonal screw DIN 933 M6x12
97466 Hydraulic connector 97465 / 97223
10127 Conveyor rubber baffle fastening rod
09200a Rubber baffle fastening rod
60888 Guard
60885 Hydraulic pipe conveyor (top)
10725 Conveyor pincher roll guard
95063 Bearing unit UCF205
97334 Hydraulic motor MSEPM50CD
97082 Hose conveyor's end
1X42
hydro Operator's Manual v.1.60
Pcs
8
12
2
4
6
2
2
1
2
4
16
1
1
1
1
1
2
8
1
1
1
2
2
1
1
2
2
2
1
1
1
4
1
2
5
1
1
1
16.8.2012
346
349
350
351
352
353
Valve gear
470
471
483
484
485
486
487
488
489
491
492
493
494
495
496
499
502
472
473
474
475
476
477
478
479
480
481
482
Maaselän Kone Oy
89 (94)
60783
61137
60785
60786
60784
60781
10170
96228
60769
61139
60758
96064
61128
95018
61126
95012
97507
47496
61138
95015
61146
61147
96309
97522
60744
95022
97479
97050 Conveyor's bottom end hose
97202 Double nipple straight 3.8uk 3.8uk
97085 Conveyor's middle hose
97503 Hose connector top D12
97003 Conveyor's middle hose
97501 Hose clamp half
NO.
60782
ITEM
Recuperator's swivel rod
Recuperator bushing
Valve reversing plate
Recuperator's swivel rod
Swivel rod's bushing
Stopper rod
Stopper rod
Bushing of valve operating rod
Clamping screw DIN 913 M8x18
Operating rod of releasing plate
Releasing plate
Connecting rod
Basket panel DIN 440 M10
Operating lever
Pressure spring Ø22x2 L=140
Valve fastening plate
Draw-spring Ø9.8 x 0.9 L=40
SD11 valve
Automatic acceleration valve
Starting lever
Pressure spring
Valve bushing
Valve mandrel
Valve bolt
DF5-3 selector valve
Foot pedal rod
Pressure spring Ø22x2.5 L=140
Ball joint
1
12
1
6
2
2
Pcs
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
1
2
1
1
1
1
1
1
2
1X42
hydro Operator's Manual v.1.60
16.8.2012
Automatic acceleration valve
503
504
505
506
507
508
509
512
513
514
515
Splitting
520
523
528
529
532
538
540
541
547
549
550
551
552
560
561
563
564
Maaselän Kone Oy
47496
97412
97252
97437
47497
97213
97204
97260
97259
96053
47499
61071
61134
61084
61069
61114
47748
10,164m
10164o
97296
61118
60597
37,028m
61117
97368
96144
61115
60590
90 (94)
Acceleration rod's frame
Cartridge
½ check valve
Rotatable check valve
Banjo bolt
USIT ½
Double nipple straight 1/2
3/8 UK plug
1.4 plug
Bottom plate DIN EN ISO 7089 A20
Banjo bolt
Slide plate (top)
Fastening rod of valve control plate
Slide attaching pin
Valve control plate
Cylinder liner Ø73 , 63
Arm Ø45
Plunger Ø63
Arm control Ø70/45
Sealing series D63-45
Arm Ø50
Arm control Ø80,70- 50
Plunger Ø 70
Cylinder liner Ø80 , 70
Sealing series D70-50
Hexagonal screw DIN 961 M12x20
Cylinder Ø73, 63 (complete)
Cylinder Ø80, 70 (complete)
1X42
hydro Operator's Manual v.1.60
16.8.2012
1
1
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
8
1
1
1
4
1
2
1
3
1
91 (94)
Optical wood measuring device
NO.
650 60650 Fastening pipe
651
655
659
660
662
663
47550
95197
96312
96313
95199
95033
Wood measuring device
Light cell
Hex nut DIN 934 M4
Bottom plate DIN 125 A4
Reflecting sticker
Knurled head screw M8-20
1
1
2
1
1
2
1
Maaselän Kone Oy
1X42
hydro Operator's Manual v.1.60
16.8.2012
92 (94)
EU DECLARATION OF CONFORMITY OF MACHINE
(Machine Directive 2006/42/EC, Appendix II A)
Manufacturer: Maaselän Kone Oy
Address: Valimotie 1, 85800 Haapajärvi, Finland
Name and address of the person who is authorized to collect technical file:
Name: Juha Autio Address: Valimotie 1, 85800 Haapajärvi, Finland
Declares that
HakkiPilke 42 Easy
Serial number:…………………………..
is compatible with relevant regulations of the Machine Directive (2006/42/EC)
is compatible with the following other EC-Directives:
EMC-Directive 2004/108/EC and Low Voltage Directive 2006/95/EC
Place, time: Haapajärvi 1.2.2012
Jari Löfroos
Managing Director
Maaselän Kone Oy
1X42
hydro Operator's Manual v.1.60
16.8.2012
93 (94)
TECHNICAL SPECIFICATIONS
Required power
Max log diameter
Max firewood length
Thrust of splitting cylinder
Splitting blade options
Cutter bar
15 KW
420 mm
200-600 mm
3 t – 13.2 t
Standard 4 part splitting; as an optional extra
2, 6 or 8 part splitting.
Harvester 20”, 16 H, 1.6mm/0.63
Blade chain
Hydraulic oil volume
71 loops/0.404"
65 l
Maximum width in working position 9.5 m
Input conveyor length 2,620 mm
- belt width
Dimensions in the transport position
250 mm
- height 2,500 mm
- width
- depth
Total weight
Power source: electricity
Output conveyor length
- - conveyor belt width
Sound power level
A-weighted sound pressure level at the operator's place
Optional extras:
- Log elevator
- Dispensing log holder
- Hydraulic inputing table
2,700 mm
1,360 mm
1,065 kg
+50 kg
4 m, foldable
250 mm
108 dB
96 dB
TERMS OF GUARANTEE
We grant a guarantee for our machines with the following conditions:
Maaselän Kone Oy
1X42
hydro Operator's Manual v.1.60
16.8.2012
94 (94)
1. This guarantee covers such defects that are caused by manufacturing or material failures, except for those that are the components classified as parts that wear.
2. The guarantee is valid for the original buyer starting from the day of purchase for one (1) year, but for no more than 1,000 operating hours.
3. The guarantee is not valid in case the machine has been used in contravention to the instructions or for some use other than what the manufacturer originally designed it for, or in case other than original spare parts have been used in the machine, or the maintenance instructions have been neglected.
4. A guarantee demand has to be issued immediately upon the discovery of a defect to the seller or factory. Repair under guarantee requires that the customer can reliably prove that the guarantee is valid.
5. The guarantee does not include standard adjustments, user guidance, care, maintenance or cleaning procedures.
6. Repair under guarantee requires that no attempts have been made to fix the machine or a part of it before a written notification of the defect has been made to the seller, manufacturer, or importer.
7. Only a serviceman authorised by the manufacturer or importer is allowed to carry out repair under guarantee. The guarantee does not cover washing, cleaning, or oil or fuel changes done while carrying out the above-mentioned repair work.
8. The repair work hours are compensated according to the standard rates as defined by the manufacturer.
9. The manufacturer of the machine is not liable to compensate for any possible travelling costs resulting from the repair work.
10. A spare part will be delivered free of cost when delivering with the usual means in the case of the part in question, in normal schedule.
11. The receiver is liable for costs occurring from special deliveries, such as express mail.
Maaselän Kone Oy
1X42
hydro Operator's Manual v.1.60
16.8.2012
Download
Public link updated
The public link to your chat has been updated. You may view and manage your chat links after registration here.
Document public link
Advertisement
Key features
Hydraulic saw chain rotation
Resistance-controlled splitting force
Automatic speed valve
Input and output conveyors
Cutting and splitting guards
Optical log measuring device
Frequently asked questions
The splitting groove is designed for logs up to 60 cm (23.6 inches) in length.
The diameter of the cutter opening is 42 cm (16.5 in.). When estimating the diameter of the log you are about to cut, note that the shape of the log and other factors, such as branches and burrs, make the actual diameter larger, and may block the opening.
The 1X42 hydro log splitter is designed for preparing firewood from pruned or processed wood, such as billets. The log splitter must not be used to cut or split any treated wood, such as construction waste.
