XL 4100 IV

XL 4100 IV

HYDRAULIC EXCAVATOR

SPECIFICATIONS

Undercarriage

6 x 4 and 6 x 6 rear: 11R24.5 LR (H) on/off highway traction tread

6 x 4 or 6 x 6

Wheelbase: 171” (4.34m)

Width 102” (2.6m)

Frame:

48” (1.2m) wide, welded plate design

65 ksi material

Steering:

Ross, integral hydraulic power steering.

Gear type power steering pump. 4-quart power steering reservoir with filter and 10

Micron pre-filter.

Gross vehicle axle weight rating:

6 x 4 66,000 lb (29,937 kg)

6 x 6 69,000 lb (31,928 kg)

Front axles:

6 x 4: Meritor Model MFS-16-122A, 16,000 lb

(7,257 kg) rating

6 x 6: Meritor Model MX19-145, 19,000 lb

(8,618 kg) rating, 7.17 ratio

Standard chassis equipment:

Halogen headlights, tail lights, back-up lights and alarm, stoplights, identification lights front and rear, directional lights, 4-way hazard lights, and instrument panel lights. Windshield wiper/washer, West Coast style mirror system with plane and convex mirrors, front and rear tow hooks, desiccant type air dryer with automatic purge valve and thermostatically controlled heater.

Rear axle:

Meritor Model RT-50-160, 50,000 lb (22,680 kg) rating. 7.17 ratio, single reduction with driver controlled differential lock in front/rear and interaxle differential with lock.

Suspension:

Front: 8 leaf spring with automatic lock-out cylinders

Rear: Hendrickson Equalizer Beam, 8” oscillation

Brakes:

6 x 4 Front: Meritor “Q” Plus Series

Cam-Master Size: 16.5” x 5” (419 mm x

152 mm) Automatic Slack Adjusters

6 x 6 Front: Meritor “Q” Series Cam-Master

Size: 16.5” x 6” (419 mm x 127 mm) Automatic

Slack Adjusters

Rear: Meritor “P” Series Cam-Master

Size: 16.5” x 7” (419 mm x 178 mm)

Automatic Slack Adjusters

Spring brake system incorporates emergency and parking brakes on the rear axle. Heated air dryer.

Wheels:

Hub piloted disc 10-stud, 11.25” (286 mm) bolt circle.

Tires:

6 x 4 front: 385/65R22.5 LR (J) on/off highway tread

6 x 6 front: 425/65R22.5 LR (L) on/off highway

traction tread

Hydraulic System

PUMPS

One load-sensing axial piston pump; 0-77

GPM (0-291 L/min) total.

One gear pump (pilot & cooling) 11gpm

(41 L/min.)

SYSTEM SPECIFICATIONS

Four double acting cylinders

• 1 Boom Cylinder: 3.5” (89mm) bore x 2.56”

(65mm) rod x 150” (3.81m) stroke

• 2 Hoist Cylinders: 4.25” (108mm) bore x

3.15” (80mm) rod x 31” (787mm) stroke

• 1 Tool Cylinder: 5.0” (127mm) bore x 3.0”

(76mm) rod x 25.9” (658mm) stroke

Three hydraulic motors

Swing, 64 Hp (48kW); tilt, 21 Hp (16kW); remote drive, 110 Hp (82kW) total.

Operating pressures

Hoist ....................................................... 4,800 psi (331 Bar)

Tilt .............................................................. 2,500 psi (172 Bar)

Swing ....................................................4,200 psi (290 Bar)

Tool .......................................................... 4,800 psi (331 Bar)

Telescope ....................................... 4,800 psi (331 Bar)

Remote Propel ......................... 4,800 psi (331 Bar)

Pilot system ....................................... 500 psi (35 Bar)

Oil capacity

Reservoir 50 gallons (189 L), system 70 gallons

(265 L). Pressurized reservoir with visual oil level gauge.

Filtration system

5 micron return filter with magnet. 10 micron pilot filter.

Fin and tube-type oil cooler with thermostatically controlled cooling fan.

Pressure-compensated, load-sensing valves with circuit reliefs in all circuits.

Chassis Cab

One-person cab, left-hand mount, isolated from frame on rubber mounts. Acoustical lining. Sun visor. Gauges for oil pressure, coolant temperature, air tank pressures, fuel level, DEF level, voltmeter, speedometer with odometer, tachometer with hour meter. Engine and transmission monitor lights. Engine shutdown controlled by engine electronics.

Indicator lights and controls for front axle engagement (6 x 6 only) and rear axle differential lock. Park brake control. Tinted safety glass. Sliding side windows. Fresh air heater and defroster. Dome light. Air suspension seat with seat belt. Vent in door.

Upperstructure Cab

All-weather cab isolated from frame on rubber mounts. Tinted safety glass windows, skylight, acoustical lining, four-way adjustable operator’s seat, dome light, filtered air heater and defroster, AM/FM radio, air conditioning, work light package.

The heat source is provided by a fast response, closed circuit hydraulic heater with

20,000 BTU/Hr. capacity.

Front window slides to overhead storage.

Mirrors on right and left sides of the machine.

Windshield wiper and washer.

Hydraulic Remote Control

Upperstructure powered by chassis hydraulics through hydraulic motor and transfer case. Travel and steering pedals in upperstructure cab.

Digging brakes and front axle lockout cylinders set automatically with travel pedal in neutral.

Parking brake controlled by toggle. Electrically operated alarm mounted on undercarriage signals remote control movement in either direction, reverse movement when driven from undercarriage cab.

Engine

Detroit Diesel OM926 Tier 4i: diesel with

Selective Catalytic Reduction. 4 cycle, inline

6 cylinder, liquid cooled. Turbo/Charge air aftercooled. Off-Highway Certified. Electronic controlled. Vertical canister style lube filter attached to engine. Vertical canister style fuel filters, (main and pre-filter) attached to engine.

Remote mount primary fuel/water separator.

Gross Rating: 262 HP @ 2200 RPM. 725 FT

LB Torque @ 1200 RPM.

Net Rating: 245 HP @ 2200 RPM.

Air Filter: 2-stage dry type with safety element, ejector valve and service indicator.

Electrical System: 24 volt, 70 amp alternator with integral voltage regulator. 2 SAE #C31-S

1000 CCA batteries.

Chassis Cooling Package: Consists of three aluminum bar-plate type coolers stacked vertically: an air-air charge air cooler, radiator, and a transmission cooler. All three coolers are backed by a molded fan shroud and a 28”, nine-blade fan driven by a Horton thermostatically controlled, variable-speed fan drive.

Fuel Tank Capacity: 100 gal (378 L)

Urea Tank Capacity: 10.5 gal (40 L)

Transmission: Allison 3500 RDS 6-speed automatic.

Gear Speeds: (with 285/75R24.5 tires)

Gear

MPH

Km/hr

1 2 3 4 5 6

6.3

16.2

24.1

37.4

50.6

59.9

(10.1) (26.1) (38.8) (60.2) (81.4) (96.4)

Gear

MPH

Km/hr

REV

6.6

(10.6)

Drivelines: Spicer 1710 Series with “Half

Round” yokes.

Transfer Case: (6 x 4) Cushman Model 479-1,

1:1 Ratio, Pneumatic engage for Remote Propel.

(6 x 6) Cushman Model 479A-1, 1:1 Ratio,

Pneumatic engage for Remote Propel and

Front Drive.

Swing

Internal swing gear. Priority swing circuit with axial piston motor. Planetary transmission.

Swing speed: 8 rpm.

Swing brake: Automatic spring-set/hydraulic release wet disc parking brake. Dynamic braking is provided by the hydraulic system.

Upperstructure Controls

Two electronic joysticks (hoist and bucket, telescope and swing), one rocker switch (tilt) control. Joysticks are mounted on arm pods that are adjustable for individual operator comfort and convenience. Quick change joystick pattern switch located on instrument panel.

Two foot pedals for remote control of undercarriage steering, travel and digging brakes.

Joysticks and pedals are self-centering; when controls are released, power for movement disengages and swing and travel brakes set automatically.

Engine Controls: Auto Idle & Mode Selector.

Key ignition switch with neutral start and indicator lights for low air, engine status, park brake, travel status, hydraulic fluid temperature and level.

Automatic engine shut down occurs with low oil pressure or high coolant temperature.

GRADALL Model XL 4100 IV Lift Capacity Over Side or Rear - LB. (KG.)

LOAD

POINT HEIGHT

10’ 0” (3.0 m) 15’ 0” (4.6 m)

LOAD RADIUS

20’ 0” (6.1 m) 25’ 0” (7.6 m)

Over End Over Side Over End Over Side Over End Over Side Over End Over Side

Maximum radius

ABOVE

GROUND

LEVEL

20’ 0” (6.1 m)

15’ 0” (4.6 m)

10’ 0” (3.0 m)

BOOM LEVEL

8’ 8” (2.7 m)

5’ 0” (1.5 m)

AT GROUND LEVEL

BELOW

GROUND

LEVEL

5’ 0” (1.5 m)

10’ 0” (3.0 m)

15’ 0” (4.6 m)

9650

(4375)

6325

(2870)

4175

(1895)

9650

(4375)

6325

(2870)

4175

(1895)

9935

(4505)

11710

(5310)

12000

(5445)

12130

(5500)

10750

(4875)

8590

(3895)

6565

(2980)

4940

(2240)

9935

(4505)

11400

(5170)

11310

(5130)

11005

(4990)

10585

(4800)

8590

(3895)

6565

(2980)

4940

(2240)

6915

(3135)

7775

(3525)

7920

(3590)

8065

(3660)

7640

(3465)

6700

(3040)

5595

(2540)

6915

(3135)

7280

(3300)

7235

(3280)

7085

(3215)

6865

(3115)

6670

(3025)

5595

(2540)

5030

(2280)

5520

(2505)

5605

(2540)

5725

(2595)

5575

(2530)

5030

(2280)

5055

(2295)

5030

(2280)

4940

(2240)

4810

(2180)

23' 5" (7.1m)

25' 10"

(7.9m)

27‘ 0” (8.2m)

27' 2" (8.3m)

27' 2" (8.3m)

26' 5" (8m)

24' 5" (7.5m)

21' 1" (6.4m)

15' 2" (4.6m)

Over End Over Side

4795

(2175)

4785

(2170)

4860

(2205)

4885

(2215)

4980

(2260)

4275

(1940)

4795

(2175)

4785

(2170)

4420

(2005)

4355

(1975)

5135

(2330)

5285

(2395)

5360

(2430)

4940

(2240)

4390

(1990)

4860

(2205)

5360

(2430)

4940

(2240)

Shaded areas are stability rated based on machine with 0 lb. bucket.

The rated lift capacity is based on the machine being equipped with

8,850 lb. (4014 kg) counterweight, standard boom and no bucket.

The load point is located on the bucket pivot point, including load listed for maximum radius.

Do not attempt to lift or hold any load greater than these rated values at specified load radii and heights. The weight of slings and any auxiliary devices must be deducted from the rated load to determine the net load that may be lifted.

ATTENTION: All rated loads are based on the machine being stationary and level on a firm supporting surface. For safe working loads, the user must make allowance for his particular job conditions such as soft or uneven ground, out of level condi tions, side loads, hazardous conditions, experience of personnel, etc. The operator and other personnel must be fully trained and understand the Operator’s Manual and Safety Manuals furnished by the manufacturer before operating this machine. Rules for safe operation of equipment must be adhered to at all times.

NOMENCLATURE AND DIMENSIONS FOR HYDRAULIC EXCAVATORS-SAE J1193 NOV84

6 x 4 6 x 4

A 29’ 6” (9.0m) 29’ 6” (9.0m) Overall length (boom in rack) with bucket

A1 25’ 1” (7.6m) 25’ 1” (7.6m) Overall length (boom in rack) without bucket

B 11’ 9” (3.6m) 12’ 0” (3.7m) Overall height (boom in rack) with bucket

B1 10’ 11” (3.3m) 11’ 3” (3.4m) Overall height (boom in rack) without bucket

C1 8’ 6” (2.6m) 8’ 6” (2.6m) Width of upperstructure

C3 8’ 6” (2.6m) 8’ 6” (2.6m) Width of undercarriage

D 3” (76mm) 3” (76mm) Minimum clearance, upperstructure to undercarriage

E 8’ 0” (2.4m) 8’ 0” (2.4m) Swing clearance, rear of upperstructure

F 10’ 10” (3.3m) 11’ 1” (3.4m) Top of cab to ground line

G 52” (1.3m)

H 44” (1.1m)

56” (1.4m) Clearance. upperstructure to ground line

48” (1.2m) Top of wheel mounted under carriage frame to ground line

L 24’ 2” (7.4m) 24’ 2” (7.4m) Overall length of undercarriage

N 10” (254mm) 10” (254mm) Ground clearance (per SAE J1234)

P 22” (564mm) 22” (564mm) Center of rear tandem to axis of rotation

Q 52” (1.3m) 52” (1.3m) Distance between centers of tandem axles

R 14’ 2” (4.3m) 14’ 2” (4.3m) Wheelbase

S 5’ 4” (1.6m) 5’ 4” (1.6m) Center of rear axle to rear of frame (step)

V1 6’ 7” (2.0m) 6’ 7” (2.0m) Tread, rear axles (285/75R24.5 tires)

V2 7’ 0” (2.1m) 7’ 0” (2.1m) Tread, front axle (385/65R22.5 tires)

AA 30’ 3” (9.2m) 30’ 2” (9.2m) Maximum radius at ground line (165° pivot)

AB 20’ 3” (6.2m) 19’ 11” (6.1m) Maximum digging depth

AC 19’ 3” (5.9m) 19’ 0” (5.8m) Maximum depth for 8’ level cut

AD 7’ 3” (2.2m) 7’ 3” (2.2m) Minimum radius of 8’ level cut at depth

“AC”

AF 3’ 3” (1.0m) 3’ 3” (1.0m) Maximum depth of vertical wall which can be excavated

AG 12’ 5” (3.8m) 12’ 4” (3.8m) Minimum level cut radius with bucket flat on ground line

6 x 4 6 x 6

AH 8’ 2” (2.5m) 7’ 10” (2.4m) Minimum radius at ground line

AK 6’ 7” (2m) 6’ 11” (2.1m) Boom pivot to ground line

AL 23” (584mm) 23” (584mm) Boom pivot to axis of rotation

AP 46” (1.2m) 46” (1.2m) Bucket tooth radius

AQ

30° Up & 75° Dn 30° Up & 75° Dn Boom pivot angle

AS 165° 165° Bucket pivot angle

AU 25’ 3” (7.7m) 25’ 3” (7.7m) Maximum telescoping boom length

(boom pivot to bucket pivot)

AV 12’ 9” (3.9m) 12’ 9” (3.9m) Minimum telescoping boom length

(boom pivot to bucket pivot)

AW 12’ 6” (3.8m) 12’ 6” (3.8m) Telescoping boom travel

AX 110° 110° Bucket tilt angle (both sides of center)

BA 31’ 0” (9.5m) 31’ 0” (9.5m) Maximum radius of working equipment

BB 24’ 5” (7.4m) 24’ 8” (7.5m) Maximum height of working equipment

BC 22’ 6” (6.9m) 22’ 10” (6.9m) Maximum bucket tooth height

BD 17’ 2” (5.2m) 17’ 6” (5.3m) Minimum clearance of bucket teeth, with bucket pivot at maximum height

BE 11’ 4” (3.5m) 11’ 8” (3.6m) Minimum clearance of fully curled bucket at maximum boom height

BF 10’ 11” (3.3m) 11’ 3” (3.4m) Minimum clearance of bucket teeth at maximum boom height

BG 15’ 0” (4.6m) 15’ 3” (4.7m) Maximum height of working equipment with bucket below ground line

BH 26’ 4” (8.0m) 26’ 4” (8.0m) Radius of bucket teeth at maximum height

BJ 19’ 8” (6.0m) 19’ 8” (6.0m) Minimum radius of bucket teeth at maximum bucket pivot height

Rated bucket tangential force with 36” (914mm) bucket:

24,900 lb (111kN)

Rated telescoping boom crowd force: 21,940 lb (97.6 kN)

Weight: Approximate working weight, fuel tank half full

6 x 4: 49,684 lb (22,539 kg)

6 x 6: 50,925 lb (23,099 kg)

Specifications subject to change without notice.

Optional Equipment

Vandalism protection kit including window covers.

Intake air pre-cleaner.

Exhaust spark arrestor.

Strobe light.

Block heater.

Tilt steering column.

Auxiliary Hydraulics - Additional hosing and piping for hydraulic powered attachments.

[Maximum pressure 4800 psi (33,095 kPa)

Maximum flow 30 GPM (114 L/min)]

Attachments

Quick change and reversible buckets fabricated of steel plate, with high strength, low alloy cutting edges and wear strips. Standard attachments available for wide range of applications. Capacities shown are in heaped cu. yd.

Cu.

yd. m3

8045-6020 24” (610mm)

Excavating bucket

8045-6021 30” (762mm)

Excavating bucket

3/8

1/2

0.31

0.41

8045-6022 36” (914mm)

Excavating bucket

8045-6023 42” (1.07m)

Excavating bucket

5/8

3/4

0.54

0.64

8045-6024 48” (1.22m)

Excavating bucket 1 0.76

Cu. yd. m3

8065-6013 72” (1.83m)

Dredging bucket 1 1/8 0.87

8065-5028 4’ (1.2 m) Boom extension



Cu. yd. m3

8065-6104 15” (381mm)

Trenching bucket

8065-6012 21” (533mm)

Trenching bucket

1/5

1/4

0.15

0.19

8075-5026 Telestick attachment

8065-6102 40” (1.02m)

Pavement removal bucket

8045-5052 Tree limb shear attachment

It is Gradall Policy to continually improve its products. Therefore designs, materials and specifications are subject to change without notice and without incurring any liability on units already sold. Units shown may have optional equipment.

406 Mill Ave. SW, New Philadelphia, Ohio 44663

Phone: 330-339-2211 Fax: 330-339-8468 www.Gradall.com

Certified ISO 9001

Cu.

yd. m3

8065-6007 60” (1.52m)

Ditching bucket

8065-6006 66” (1.68m)

Ditching bucket

8065-6002 72” (1.83m)

Ditching bucket

7/8

1

1 1/8

0.73

0.76

0.87

8045-5009 6’ (1.8 m) Live boom

Form No. 11105 5/11

Printed in USA 8065-6024 8’ (2.4 m) Grading blade

8075-5023 Fixed thumb grapple

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