KneeBinding Alpine Bindings Technical Manual

Carbon
Shadow
Mist
Core
KneeBinding
Technical Manual
(2014-2015)
Copyright © 2014 KneeBinding, Inc.
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KTM1415.DOC
KneeBinding 2014 Technical Reference
Table of Contents
2014/2015 KneeBinding Authorized Dealer Program ........................................... 4
Alpine Binding Indemnification .............................................................................. 6
KneeBinding 2014/2015 Adjustment Chart ........................................................... 9
Preparation for Installation .................................................................................. 10
Mounting The Bindings......................................................................................... 16
Set Initial Indicator Settings ................................................................................. 20
Toe Height Adjustment ......................................................................................... 21
Forward Pressure Adjustment .............................................................................. 22
Final Checking and Visual Inspection ................................................................... 22
Mechanical Inspection .......................................................................................... 23
KneeBinding Toe Lifter Plates............................................................................... 25
Educating the Customer ....................................................................................... 25
Special Considerations .......................................................................................... 26
Other Products ...................................................................................................... 26
KneeBinding Warranty Procedure ....................................................................... 27
The KneeBinding Web Site ................................................................................... 27
The KneeBinding Quick Reference Chart.............................................................. 28
Table of Figures
Figure 1 - 2014-2015 KneeBinding Adjustment Chart ................................................................................................9
Figure 2 - ISO 5355 Adult Boot Sole Dimensions ..................................................................................................... 13
Figure 3 - KneeBinding Left and Right ..................................................................................................................... 15
Figure 4 - Incorrect (left) and Correct (right) positions for the Mounting Template .............................................. 17
Figure 5 - KneeBinding Mounting Screws................................................................................................................ 18
Figure 6 - Ski Drilled with Screw Holes #1 through #8 ............................................................................................ 18
Figure 7 - Toe Height Adjustment ........................................................................................................................... 21
Figure 8 – Forward Pressure Adjustment ................................................................................................................ 22
Figure 9 - KneeBinding Web Site ............................................................................................................................. 27
Figure 10 - 2014/2015 KneeBinding Specifications ................................................................................................. 28
This Technical Manual is published by KneeBinding, Inc. of Stowe, Vermont in order
to provide instruction and reference material to KneeBinding Authorized Dealers,
who may use this book free, without charge. This manual, along with any copies of
the manual or portions of the manual, printed or electronic, remains the exclusive
property of KneeBinding, Inc. and must be surrendered upon request.
©2014 KneeBinding, Inc.
Copyright © 2014 KneeBinding, Inc.
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I.
2014/2015 KneeBinding Authorized Dealer Program
o The information contained in this manual is provided to KneeBinding
Authorized Dealers in order to:
 Help Authorized KneeBinding Dealers provide professional service to
their KneeBinding customers.
 Help assure skiers that KneeBinding products are properly represented,
selected, mounted, adjusted, and inspected with a testing device.
 To provide risk management for the KneeBinding Authorized Dealer and
KneeBinding, Inc. in the event of legal action relating to the use of the
product.
The KneeBinding Indemnification Program is not insurance, nor an offer to
provide insurance. Every KneeBinding Authorized Dealer must have its own
liability insurance as none will be provided by KneeBinding. Indemnification
is not insurance, but is intended to work in conjunction with the KneeBinding
Authorized Dealer’s own insurance to help mitigate losses resulting from
claims related to the use of the product.
o KneeBinding prefers its customers to purchase KneeBindings through its
Authorized Dealers. Furthermore, KneeBinding REQUIRES customers to have
their bindings mounted, adjusted, and inspected with a testing device by
KneeBinding Technicians, who must be employed by KneeBinding Authorized
Dealers. We are specific and active in our dealer-oriented policy. We believe
that in this way, KneeBinding skiers will be less likely to injure themselves. We
also believe it is the best way to maintain strong relationships with our
Authorized Dealers.
o KneeBinding is devoted to open communication with KneeBinding Authorized
Dealers and also the consumer. Likewise, we encourage KneeBinding
Authorized Dealers to communicate freely with us at KneeBinding, and to
provide our mutual customers with the most complete, straightforward
information possible about KneeBinding products. Many customers will
specifically seek out KneeBinding products because of KneeBinding’s unique
ability to mitigate ACL injuries. But KneeBinding products are not suitable for
every type of skier, or for use with every type of ski. By becoming completely
familiar with the specific features and the many benefits of KneeBinding
products, a KneeBinding Authorized Dealer will be able to counsel a customer
toward our products when they are suitable, and steer them away from our
products in situations where KneeBindings would not be suitable.
o To participate in the KneeBinding Authorized Dealer Program, a retailer must
meet the following requirements:
 Complete the electronic approval of the KneeBinding Authorized Dealer
Agreement.
 Employ at least one KneeBinding Technician at each KneeBinding
Authorized Store.
 Follow the policies and procedures described in this manual regarding
selection, inspection, adjustment, testing, and servicing of KneeBinding
products.
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o KneeBinding Authorized Dealers are encouraged to have management and
sales people go through a KneeBinding webinar training program in order to
become fully familiar with the unique advantages of KneeBinding ski bindings,
and to help them understand the selling strategies that will result in the best
experience for the customer.
o KneeBinding Authorized Dealers must also be aware of KneeBinding’s training
and record keeping requirements. You must maintain documentation of all
work conducted on KneeBinding products, including copies of all workshop
forms. KneeBinding Authorized Dealers must maintain documentation on
training completed by KneeBinding Technicians.
o Additional Requirements:
 In order to assist customers in the selection of appropriate equipment,
an Authorized KneeBinding Dealer must provide accurate descriptions of
KneeBinding capabilities so that the consumer can make the best choice
possible. Do not make representations other than those made by
KneeBinding.
 You must mount, test, inspect, and service KneeBinding products in
accordance with the instructions provided in this manual. Only
KneeBinding Technicians may sign an Authorized Dealer’s workshop
form for any KneeBinding transaction.
 Customer instruction must include information on the operation and
use of the product, and also on the inherent risks of skiing.
Furthermore, customers must be instructed that ski bindings will not
release in all situations, nor retain in all situations, and that bindings
cannot reduce the risk of all injuries.
 KneeBinding Authorized Dealers must provide skiers with appropriate
information, instructions, and warnings.
o KneeBinding Technician Training Program:
 The 2014/2015 KneeBinding Technician Authorization is valid for 2
years. KneeBinding Technicians are required to complete training every
two years in order to maintain their authorized status.
 A KneeBinding Technician will only remain authorized while he or she is
employed by a KneeBinding Authorized Dealer. KneeBinding must be
notified if a KneeBinding Technician transfers from one KneeBinding
Authorized Dealer to another.
 To become a KneeBinding Technician, a ski tech shall:
• understand this manual and any updates, and be familiar with
KneeBinding products and practices, including hands-on
experience with KneeBindings.
• be of legal age in the state in which they work, and be competent
to understand and follow the requirements within the
Indemnification Program. Remember that indemnification is not
automatic.
• successfully complete the KneeBinding Technician Training and
Test. Examinations and application forms are available on-line
through your KneeBinding Authorized Dealer login. Once logged
in, select the retailer option “New Tech Test.” Complete the form,
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answer all 20 questions, and click the submit button. Alternately,
you may also download and print out the 2014-2015 version of
the “KneeBinding Technician Application” (#ATA-1415) and the
“KneeBinding Technician Test” (#ATT-1415). Complete the
application/test, then fax it, or scan and e-mail it to:
KneeBinding, Inc.
Attn: Technician Training
P.O. Box 1416 - Stowe, Vermont 05672
802 760-3026 (phone)
802 760-3031 (fax)
[email protected]
II.
Alpine Binding Indemnification
o KneeBinding offers indemnification to KneeBinding Authorized Dealers.
Subject to the terms and conditions in this Technical Manual, which may be
changed by KneeBinding from time to time, and subject to the KneeBinding
Authorized Dealer Agreement, KneeBinding will indemnify and defend a
KneeBinding Authorized Dealer for bodily injuries caused by a customer’s use
of an indemnified KneeBinding product sold or serviced by the KneeBinding
Authorized Dealer. The KneeBinding Authorized Dealer’s full cooperation and
compliance with all of the requirements of the KneeBinding Authorized Dealer
Program are conditions precedent to consideration for any defense,
indemnity, or any other benefit.
o KneeBinding will, only to the extent and within the limits of its insurance
coverage, defend and indemnify a KneeBinding Authorized Dealer against
liabilities presented from claims presented by any customer of the
KneeBinding Authorized Dealer arising solely from the use of KneeBinding ski
bindings, provided that the KneeBinding Authorized Dealer has:
 purchased the ski bindings from KneeBinding
 received written notice of a claim involving KneeBinding ski bindings,
such claim alleging that use of the KneeBinding ski binding resulted in an
injury
 adhered to and complied with all KneeBinding recommended policies
and procedures in effect at the time of the service including, but not
limited to, those contained in the KneeBinding Technical Manual and its
updates, KneeBinding Purchaser Policies and KneeBinding General
Terms and Conditions.
 used workshop forms containing language equivalent to KneeBinding’s
Liability Release Language to record all information required by
KneeBinding, including signatures by a KneeBinding Technician and the
customer.
 notified KneeBinding, in writing, about the claim within ten days of
notification of the claim.
 provided to KneeBinding complete records for all KneeBinding
transactions for a period of two years, including written documentation
that the ski tech has been properly trained as a KneeBinding Technician,
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o
o
o
o
is of legal age, and was employed by the KneeBinding Authorized Dealer
at the time any work was done on the product on which the claim is
based.
 provided to KneeBinding a copy of the completed, signed workshop
form(s) associated with the claim, a completed Post-Accident Equipment
Inspection Report, and other information requested by KneeBinding that
KneeBinding believes may be of use in defending the claim.
The KneeBinding Authorized Dealer and the KneeBinding Technician
understand that by signing a workshop or rental form, the KneeBinding
Technician is verifying that all KneeBinding recommended and required
procedures have been followed and adhered to.
The KneeBinding Authorized Dealer must cooperate fully in the investigation,
litigation and/or settlement of any claim, and must use legal counsel selected
by KneeBinding, Inc.
KneeBinding may terminate indemnification of KneeBinding products upon
written notification to the KneeBinding Authorized Dealer.
KneeBinding will NOT indemnify the KneeBinding Authorized Dealer if:
 KneeBinding products have been installed, serviced, or adjusted
incorrectly.
 KneeBinding products have been intentionally modified in form,
function, or other manner.
 KneeBinding products have been used for any purpose other than the
specific purpose they were designed and intended for, or have been
used in conjunction with other equipment, such as skis and boots, for
which the KneeBinding product was not designed to be used. NOTE –
KneeBinding ski bindings are to be used only with standard alpine ski
boots (ISO 5355) and “flat” alpine skis for skiing on snow.
 KneeBinding products have been used with boots or skis which have
been modified in some way, including any changes to the size, form, or
function to the ski itself, or if the boot sole has been modified and does
not comply with ISO 5355.
 the KneeBinding mounting system has been modified or adapted in any
manner, including the use of 3rd party shims, lifters, and other devices
that change the relationship of the binding to the ski or to the boot.
NOTE – KneeBindings are to be mounted directly to flat skis only, using
the provided mounting hardware and KneeBinding mounting
template/jig.
 the claim has arisen from the KneeBinding Authorized Dealer’s
negligence.
 the claim has arisen from any conduct that involves illegal activity.
 the claim involves any penal character, such as claims for punitive or
exemplary damages.
 the claim cites or involves any warranties or representations made by
the KneeBinding Authorized Dealer that are not specifically expressed in
writing by KneeBinding regarding the product in question.
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o Handling a Claim – Injuries are inherent in the sport of skiing, and legal claims
sometimes follow injuries. If a customer reports an injury, or makes a
complaint or claim, be polite and record all the information possible about the
claim. However, DO NOT create a confrontational situation, and DO NOT
apologize. DO NOT discuss fault or legal responsibility. DO NOT admit to any
wrongdoing and DO NOT volunteer any information whatsoever. If you are
asked for details regarding the handling of a claim, benefits, compensation, or
any other aspect relating to a claim, you must state that you are not
authorized to discuss any aspect of a claim, other than to report the
information to KneeBinding. This is critical, as comments or sympathies
expressed without professional advice, or before an investigation is
conducted, may lead to misunderstandings and unrealistic expectations.
Furthermore, you are expressly prohibited from discussing a claim with anyone
other than an authorized KneeBinding representative. If the KneeBinding
Authorized Dealer is presented with a claim, the KneeBinding Authorized
Dealer should:
 use best efforts and judgment to determine the exact nature and details
of the claim.
 follow the guidelines in this Technical Manual for handling the claim.
 notify your insurance company and KneeBinding.
 gather all the materials required by KneeBinding and send them, by
express carrier, to KneeBinding, Inc. headquarters in Stowe, Vermont,
including:
• Full name and address of the skier making the claim
• Date the incident occurred
• Specific details regarding the incident, accident, or injury
• Location of the incident, including resort, trail, and any other
details.
• Details regarding the equipment involved, including KneeBinding
equipment, and any other equipment such as boots, skis, and so
on.
• Workshop tickets, rental agreements, post accident inspection
reports, and any other relevant workshop documentation
o Other Conditions of Indemnification
 KneeBinding will have full authority to control the defense of any claims,
including settlement, trial, and/or appeal.
 KneeBinding’s obligation to the Retailer shall not exceed the limits of
any insurance covering such obligations, as may be maintained by
KneeBinding.
 The KneeBinding Authorized Dealer program may be modified only in
writing, signed by an authorized officer of KneeBinding, Inc.
KneeBinding employees and representatives are not authorized to
modify or to interpret this program.
 If KneeBinding grants indemnification and later learns of conditions that
would have precluded it, KneeBinding may withdraw any defense or
indemnity with written notice to the KneeBinding Authorized Dealer.
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 KneeBinding reserves the right to discontinue the KneeBinding
Authorized Dealer Program, or any portion of it, upon ten (10) days
written notice to the KneeBinding Authorized Dealer.
III.
The KneeBinding 2014/2015 Adjustment Chart
The KneeBinding 2014/2015 Adjustment Chart is authorized by KneeBinding for
determining release/retention settings and inspection criteria for KneeBinding
products during the 2014/2015 season.
You may download and print this chart from the “Dealer” page of the KneeBinding
Information Center in the KneeBinding website (www.KneeBinding.com). You must
log in as a KneeBinding Authorized Dealer to access this information.
NOTE - Other charts based on ASTM F-939 and ISO 8061 are acceptable.
Figure 1 - 2014-2015 KneeBinding Adjustment Chart
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IV.
Preparation for Installation
o The System – KneeBindings will be mounted and tested as part of a
ski/boot/binding system. All parts of the system must be appropriate for use,
must work together, and must be used together for all mounting and testing
operations.
o The Workshop Form – All transactions involving a KneeBinding product must
be recorded on a standard Workshop Form, signed by the KneeBinding
Technician and by the skier/customer. You may use a form provided by a
vendor other than KneeBinding, but you must record the information relating
to the lateral heel release in blank areas of the form.
o Gathering Skier Information - You will need to collect information from the
customer in order to determine how to properly mount the bindings. You may
use any standard Workshop form as long as you clearly record all the
information required by KneeBinding.
o Customer Information - Begin by recording the customer’s name, address and
other contact information, height, weight, gender, age, and Boot Sole Length.
Be sure all this information is recorded on the workshop form.
o Determine the Skier Type – Using the provided Adjustment Chart along with
the skier information you have gathered, determine the settings to which you
will adjust and test the ski/boot/binding system.
 Step 1 – Find the Type I Skier Code. Begin by locating the skier’s height
and weight on the left hand side of the chart. If the skier’s height and
weight are not on the same row, use the Skier Code that is closer to the
top of the chart. For example, suppose a skier is 140 lbs and is 5’8” tall.
140 lbs is associated with skier type J while 5’8” tall is associated with
skier type K. Because J is closer to the top of the chart, the skier type
is J.
 Step 2 – Since the Skier Code found in step 1 is for Type I skiers, you
must make adjustments for skiers of other types. To do this, you will
move up one row or down 1 row for each skier type.
• For Type I skiers, no adjustment is needed. For example, if the
skier in step 1 is a Type I skier, the Skier Code would remain a J.
• For Type II skiers, move DOWN ONE row. For example, if the
skier in step 1 is a Type II skier, the Skier Code would be K.
• For Type III skiers, move DOWN TWO rows. For example, if the
skier in step 1 is a Type III skier, the Skier Code would be L.
 Step 3 – Make an adjustment for the skier’s age – If the skier is 50 years
old or older or if he is under 10 years old, move UP ONE row. For
example: if, after step 2, the Skier Code is L, but the skier is 53 years
old, the Skier Code will be changed to K. If the skier is 10 to 49 years
old, no adjustment is needed.
 Step 4 – Record the Skier Code on the workshop form.
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Note – In all cases, the skier is responsible for determining his or her own Skier
Type. The customer’s signature on the Workshop Form is your confirmation
that they determined their own Skier Type. For skiers who are not satisfied
with these recommended settings, see the Discretionary Setting Section.
 Step 5 – Locate the skier’s boot sole length on the top of the chart, and
find the intersection of the boot sole length and the Skier Code in the
chart. The value found at this intersection is the “Initial Indicator
Setting” for that skier.
Note - If the intersection of the boot sole length and the Skier Code results in a
blank space (a box with no number), you MAY move left or right to the closest
setting ON THAT ROW. DO NOT move up a row or down a row. If the
intersection of the boot sole length and the Skier Code is within a row in which
NO boxes have Initial Indicator Setting values (a blank row) it may be that
KneeBinding does not offer an appropriate binding for that particular skier. DO
NOT PROCEED. Please contact KneeBinding to discuss your options.
 Step 6 – Record the Initial Indicator Setting(s) on the workshop form.
 Step 7 – Torque Range. Begin by finding the “Reference Torque” on the
right side of the chart for Toe Twist and Forward Heel Lean. NOTE – the
Lateral Heel Twist does not require separate testing, but it must
ALWAYS be set to match the Toe. Here are three examples:
• A 53-year-old Type II skier is 180 lbs and 6’0” tall, with a 312mm
boot sole length.
o This person’s Skier Code is L.
o The Initial Indicator is a 6.
o The Reference Torque and (Inspection Ranges) are:
 Lateral Toe Twist: 58 (50 – 67)
 Forward Heel Lean: 229 (194 – 271)
• A skier is 5’ 9” tall, weighing 145 lbs. This Type III skier is 29-years
old and has a boot sole length of 272mm.
o This person’s Skier Code is L.
o The Initial Indicator Setting is 7.
o The Reference Torque and (Inspection Ranges) are:
 Lateral Toe Twist: 58 (50 – 67)
 Forward Heel Lean: 229 (194 – 271)
• A skier with a 308 boot sole length is 30 years old, 175 lbs, and
5’10” tall. This is a type I skier.
o This person’s Skier Code is K.
o The Initial Indicator Setting is 5.5.
o The Reference Torque and (Inspection Ranges) are:
 Lateral Toe Twist: 50 (43 – 58)
 Forward Heel Lean: 194 (165 – 229)
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o Discretionary Setting - In rare circumstances, a skier may indicate that he or
she is concerned with the setting because of a prior injury or for some other
reason. They could use a lower Skier Classification, or choose just to set the
Toe one Classification less (i.e. –I). This normally occurs with conservative
skiers. If a skier indicates that they have had a number of unwanted releases,
they could select a higher Skier Classification or a higher Skier Classification for
just the heel (i.e. III+). This normally occurs with a more aggressive skier. Be
sure to record any of these choices on the Workshop Form.
NOTE - In all cases, be sure that the Toe Indicator and the Lateral Heel
Indicator match. These must always be set to the same setting.
Note: These release/retention settings comply with applicable ASTM and ISO standards. Adhering to
these standards and procedures will reduce the risk of injuries resulting from improper torque
selection. However, skiing involves many risks, some of which are related to binding adjustments and
some of which are not. Even properly adjusted bindings cannot release under all injury-producing
loads, nor can they retain the boot during all skiing maneuvers. Be sure the customer is aware that
ski/boot/binding systems cannot release or retain in all situations where release or retention may
prevent injury and therefore cannot guarantee their safety.
o Select the Correct Binding – KneeBinding provides four binding models
(Carbon, Shadow, Mist, and Core). All models have the same DIN range (3
through 12). The Carbon and Shadow come out of the box with a 6mm ramp
delta (about 1.5 degrees, depending on boot sole length). The MIST and Core
models include lifters that set the ramp delta to 3mm. The Carbon model
DOES make use of carbon fibers for additional stiffness. Other than those
differences, consumers should choose whichever model they are drawn to.
KneeBinding may distribute additional models from time to time. Consult
directly with KneeBinding regarding additional models.
o Inspecting the Boot – Common issues with boots include boot sole
irregularities, cuts, or excessive wear, low-grade construction or materials,
metal or rubber protectors or flashings, debris, and damaged buckles. Use
these guidelines and procedures to make sure the boot is suitable:
 All modern ski boots with standard boot soles must meet the ISO 5355
standard. Most boot soles will be stamped with the letters DIN or ISO –
these are stamped certifying they meet the standards. If these letters
are not stamped on the boot, contact the manufacturer of the boot to
be sure they meet the standards. KneeBinding does not permit using
any boot that fails to meet the standard(s).
 Verify that the boot is an adult boot. KneeBinding products will only
work appropriately with Adult-Size boots, and KneeBinding does not
currently manufacture a binding that will fit children’s boot soles. Please
refer to the following for exact dimensions of the adult boot sole.
 Inspect the boot sole where it will contact the binding to make sure it is
not damaged, nor excessively worn. Also, check the radius of the boot
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heel to be sure there is no wear on the lip where the heel of the binding
will retain the boot. Inspect the areas of the boot sole that will come
into contact with the two Teflon Anti-Friction Devices (AFDs) on the
binding. There must be no damage to these areas that would prevent
the boot from moving freely over the AFDs.
 If there are any concerns about damage or wear to the boot that might
cause the boot not to meet the standards, replace the boot.
Note – if boots have been modified, it is the KneeBinding Technician’s
responsibility to ensure that the boot still complies with ISO 5355. KneeBinding is
not responsible for boot modifications. Using a non-standard or modified boot
may adversely affect the performance and/or safety of the ski/ binding/boot
system. Using a boot that does not meet ISO 5355 is expressly prohibited.
Figure 2 - ISO 5355 Adult Boot Sole Dimensions
If you are concerned about whether a boot meets these required
standards, check with the boot manufacturer.
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o Inspecting the Ski – Common issues with skis include mounting screws
dimpling the ski base or protruding through it, predrilled holes, delaminated
areas, surface bubbles or debris that cause the binding to not be flush. To be
sure the ski is suitable for mounting KneeBindings:
 Use only skis designed to ISO standards with a reinforced mounting
platform.
 Check the serial numbers of the skis to be sure you are mounting a
matched pair.
 Because skis vary widely in materials as well as design and
manufacturing process, contact the manufacturer of the ski if you have
any questions about the ability for the ski to work with the binding.
 Skis are almost all made with some form of lamination. If there are any
lamination issues with a ski, do not use it.
 All previously drilled holes should have been properly cleaned, filled and
trimmed to make sure the integrity of the ski is not compromised in any
way. The KneeBinding Technician is responsible for making sure the ski
has not been damaged beyond appropriate limits.
 Check the width of the ski to be sure the binding will securely mount to
it. It is possible that a ski may be too narrow to provide an adequate
base to which you can screw the binding. Also, check to make sure you
are able to provide the correct KneeBinding brake for the ski being used.
KneeBinding offers five sizes of brakes – 58-75mm, 64-90mm, 84110mm, 104-130mm, and 124-150mm. Make sure the brake will clear
the sides of the ski without obstruction as it opens and closes once the
binding has been mounted and the brake installed. KneeBinding brakes
can be swapped out by removing a heel assembly. If you do not have
KneeBinding brakes that are the correct size for the ski, DO NOT modify
them to fit. You must order the correct size from KneeBinding.
o Inspecting the Binding – Common issues with bindings include stripped or
missing screws, damaged or worn AFDs and wing inserts, unreadable
indicators, bent or broken components, debris lodged in binding components,
stripped or jammed adjusters, improperly installed leash or brake, and
compromised heel track or base plate. Use these guidelines to be sure the
binding is appropriate for use:
 DO NOT USE SOLVENTS TO CLEAN THE BINDING. Use only water with a
soft cloth.
 Be sure there is no damage on any part of the binding that would impact
the reliability or functionality of the binding. Focus on the toe and heel
cups, which are the two primary points of contact with the boot. Look
at the heel track and the way it interacts with the worm gear in the
lower heel housing. Check all other operation parts of the binding to be
they are fully operational.
 Be sure the AFDs are intact, undamaged, and secure. If there is any
damage, please request replacement parts from KneeBinding.
 Make sure the brakes are not bent or damaged, and that they function
properly. Be sure the brakes can lift the weight of the ski when placed
on a smooth, flat surface, and fully extend.
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 Check for missing screws, that all screws are the correct length and that
no screw is stripped or damaged.
 Verify that the adjustment range of the binding will accommodate the
skier’s settings and boots.
 In the case of used bindings, be sure there is no excessive wear or
damage that might increase the risk of malfunction or of unwanted
release.
LEFT AND RIGHT BINDINGS
KneeBindings have a lateral heel mechanism that only releases in one direction.
Each KneeBinding pair, therefore, includes a LEFT binding and a RIGHT. This
innovative mechanism is the primary reason customers purchase KneeBinding, and
it is important to be sure these are mounted properly.
Skiers must be able to tell which ski is their right and which ski is their left.
Figure 3 - KneeBinding Left and Right
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V.
Mounting The Bindings
o Work Space and Tools
 Be sure your workspace is neat and clean. An orderly workspace leads
to more consistently good work. You should have plenty of space and
appropriate tools to mount and test ski/boot/binding systems.
 KneeBinding mounting screws require a Pozidrive #3 screwdriver – not a
Phillips screwdriver. If you use a screw gun, be sure the clutch is set to
4Nm so that the screws are not over-tightened or stripped.
o Mounting Template - Authorized KneeBinding Dealers must use a KneeBinding
Mounting Template (#MT09) to mount ski bindings in order to participate in
the KneeBinding Indemnification Program. KneeBinding Authorized Dealers
must have a mounting template in each shop that mounts KneeBinding
products.
o Proper Use of the Mounting Template – The Mounting Template helps ensure
that the binding is mounted in the correct location on the ski and to provide
the most accurate assistance with drilling the mounting holes.
 Place a ski on the bench.
 Open the Mounting Template by twisting both handles and place the
Mounting Template on the ski.
 Open the red locking lever on the Mounting Template and slide the
Mounting Template open to accept the boot. Place the toe of the boot
sole against the toe guide of the mounting template and slide it toward
the heel until the mounting template fits snugly against the heel and toe
of the boot sole. Close the red locking lever.
 The Mounting Template has a mid-sole mark. The boot may ALSO have
a mid-sole mark. If the boot mid-sole mark does not agree with the midsole mark on the Mounting Template, use the mid-sole mark on the
boot as the “Boot Mid-Sole Mark.” If there is no mid-sole mark on the
boot, use the mid-sole mark on the Mounting Template.
 Compare the Boot Mid-Sole Mark with the mid-sole mark on the ski. If
they are not aligned, reposition the Mounting Template on the ski until
they are aligned:
• If the ski has a mid-sole mark, line up with Boot Mid-Sole Mark
with the mid-sole mark on the ski.
• If the ski has a tip of boot mark, align the tip of boot mark on the
Mounting Template with the tip of boot mark on the ski.
• If the ski has no visible marking for Mounting Template or boot
location, consult with the ski manufacturer for the proper location
of the boot.
 Note – the rubber feet on the Mounting Template can be turned the
opposite way for extra wide skis. Be sure the feet are on the same way,
and are secure.
 Once the Mounting Template is in the correct position, release the
handles and the Mounting Template will automatically center itself on
the ski. Make sure the Mounting Template is centered, flat, level, and
flush with the ski surface.
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Figure 4 - Incorrect (left) and Correct (right) positions for the Mounting Template
o Selecting a Drill Bit – Always follow the ski manufacturer’s guidelines on
drilling, if they have been provided. If not, you should use a 4.1mm Ski Binding
Drill Bit for skis that have a metal layer or mounting block. For wood-only or
foam-core-only skis, you may use a smaller bit (3.5mm). If in doubt, first drill a
hole with a 3.5mm bit and check it, then re-drill using a 4.1mm bit if required.
In all cases, use a drill bit that is 9.5mm deep. Be sure your holes are 9.5mm
deep!
Drill The Holes – In each ski being mounted, carefully drill all 8 of the mounting
holes permitted by the KneeBinding Mounting Template. All of the holes are
drilled the same size and depth, regardless of which KneeBinding model is being
mounted. After all the holes have been drilled, remove the Mounting Template.
Be careful to thoroughly remove any loose shavings from the holes.
o Tapping the Holes – Tap if the ski manufacturer recommends it. If you choose
to tap the holes, tap them all equally - with NO MORE THAN 3 turns of the tap.
Failure to tap the holes in some skis may cause the ski surface to delaminate.
Be sure to remove any debris after you tap.
o Glue - Unless the ski manufacturer recommends otherwise, a drop of ski
binding glue should be used in each and every screw hole to lubricate the hole
as the screw is inserted, provide a waterproof seal, and help assure that the
screw will hold during aggressive use.
o Screws – KneeBinding provides industry-standard screws, but they may not fit
all skis. Check carefully to be sure you are using the correct screws for the skis.
Screws should be hand-tightened until they are firmly seated (4 Nm torque).
o Provided Mounting Screws – Each pair of bindings requires sixteen (16) screws
per pair. The heel clip is mounted with 11.5mm screws and the main heel
assembly uses 24mm screws. The Standard toe is also mounted with 24mm
screws. However, if a lifter is used (including the lifter supplied with the Mist
and Core model bindings), longer screws are provided. Note the table of
screws on the following page.
TIP! – Some skis have left and right graphics – be sure to
put the left binding on the ski with the LEFT graphics,
and the right binding on the RIGHT ski.
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Figure 5 - KneeBinding Mounting Screws
o Mounting the Binding
 If you have drilled the skis properly using the Mounting Template, it will
have eight holes in it with which to mount the binding. There are four
holes for the toe and four for the heel. They are numbered from 1
through 8.
Figure 6 - Ski Drilled with Screw Holes #1 through #8
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TIP! – do one side at a time! For example, Start with a
LEFT binding. Be sure you are using the LEFT toe lifter,
with the LEFT toe piece and the LEFT heel.
NOTE - Whether you use a screw gun or tighten screws by hand,
all screws should be tightened to 4Nm torque. If you are using a
screw gun, set it to 4Nm.
 Using a long mounting screw,
attach a metal toe mounting
disc to the ski in the #4 screw
hole. Tighten the screw.
Slide the “t-slot” of the LEFT
Toe Lifter onto the mounting
disc so that the oval hole in
the LEFT Toe Lifter is over
screw hole #1. Place the
second mounting disc
through the oval hole in the
LEFT Toe Lifter so that it lines up with screw hole #1.
NOTE – different length screws are used to mount the toe
depending on whether you are mounting with a lifter kit. Please
refer back to the screw chart on the preceding page for details.
 Using a long screw, attach a metal mounting disc through the oval hole
in the LEFT Toe Lifter to the ski in the #1 screw hole. Tighten the screw.
With both mounting discs firmly screwed to the ski, the LEFT Toe Lifter
should move forward and backward on the ski, about one half (1/2) of
an inch, with only a slight bit of pressure.
 Slide the LEFT toe piece onto the metal mounting disc so that it fits into
its space in the LEFT Toe Lifter. It should slide on easily. If it is difficult,
you may have the wrong side. Line up screw holes in the LEFT toe piece
and the LEFT Toe Lifter. Using two long screws, screw the LEFT toe piece
and the LEFT Toe Lifter to the ski using hole #2 and hole #3. Tighten the
screws.
 Using 2 short screws, attach a
Heel Track Mounting Clip to
the ski in the #7 and #8 screw
holes. Tighten the screws.
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 Slide the LEFT Heel into the Heel Track Mounting Clip so that the screw
holes in the LEFT heel align with the #5 and #6 holes in the ski. Using 2
24mm screws, attach the LEFT Heel to the ski. Tighten the screws.
 Be sure the binding is flush on the ski, and that
there is no foreign material in or around the
binding or the mounting areas.
One more time - CHECK FOR LEFT AND RIGHT!
BE SURE THE LEFT HEEL IS ON THE SAME SKI AS THE LEFT TOE / LIFTER!
REPEAT THE PROCESS FOR THE RIGHT SKI!
Train the customer to look at the black toe lifter under the toe piece to determine
which ski is the left or right. This intuitive approach is very reliable, but it depends
on having the bindings mounted properly.
VI.
Set Initial Indicator Settings
You have used the skier information to find the Skier Type on the KneeBinding
2014/2015 Adjustment Chart. You have used the Skier Type and the Boot Sole
Length to determine the Initial Adjustment Indicator. You should now place the
boot into the binding and latch the boot into the binding. You should then set all
three KneeBinding adjustment indicators to that setting. For example, if the
Initial Adjustment Setting for a skier is going to be 6 – set the forward heel release
to a 6, set the toe release to a 6, and set the lateral heel release to a 6.
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VII.
Toe Height Adjustment
Adjust the toe height screw so that the bottom of the boot sole barely touches
the white AFD on the toe lifter, but not so much that it “levers” the heel of the
boot sole upward. To get it right, raise the toe height adjuster up until there is
some space, then tighten the adjustment screw until the space is gone, and stop
there. Pry up the boot slightly to be sure there is no extra room, tightening
further as needed. It is also acceptable to then tighten the adjustment screw until
the space is gone, and stop there. Pry up the boot slightly to be sure there is no
extra room, tightening further as needed.
A good way to be sure it is tight (but not over tight) is to use a 0.5mm (1/2 mm)
plastic card between the boot sole and the Teflon AFD. Place the card between
the boot sole and the AFD and tighten until the card is held in place, but so that
you can still pull it out with some minor force.
Figure 7 - Toe Height Adjustment
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VIII.
Forward Pressure Adjustment
The forward pressure screw has two milled rings on it. With the boot in the
binding, screw the forward pressure adjustment in until the first milled ring is
buried in the lower heel housing, and it is halfway to the second milled ring.
When setting a binding to a DIN of 3 or 4, you may reduce the forward pressure
by a few clicks, until the first milled ring is just barely visible. That is the minimum
FP setting, and may help make it easier for certain, lighter skiers to step in.
When setting a heel to a DIN of 11 or 12, you may tighten the forward pressure
screw further - up to, but NOT beyond - the second milled ring.
Remove the boot from the binding, then re-latch and inspect the adjustment
again. Repeat if necessary.
Figure 8 – Forward Pressure Adjustment
IX.
Final Checking and Visual Inspection
o Clean the Boot Sole – remove all debris and dirt from the sole of the boot.
o Carefully Inspect the Compatibility of the Boot to the Binding – There should
be a clean fit on all appropriate surfaces, with nothing that would impede the
proper release of the binding. If you are satisfied, indicate that this test was
passed on the workshop form.
o Test for Elastic Travel and Return –
 Toe - Secure the Ski. Using a rubber mallet, strike the boot at the toe
enough to move the boot off center. The boot should be able to move
off center at least 5 to 10mm, and automatically return to the center.
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 Forward Heel – Press down on the heelpiece while simultaneously
pulling up on the heel of the boot until it moves at least 5 to 10mm
away from the ski. When you release both hands, the boot should
automatically return to its proper, centered position within the heel cup
of the binding.
 Lateral Heel – Press on the heel of the boot with your hands until it has
moved slightly out of center and then release it so that it returns to
center. The heel should be able to move off center at least 3 to 5mm,
and automatically return to the center of the binding heel without
assistance. REMEMBER - THE HEEL ONLY RELEASES IN ONE DIRECTION
– DO NOT TRY TO TEST THIS IN THE DIRECTION IN WHICH THE HEEL IS
LOCKED.
o If all three Elastic Travel and Return tests pass, indicate it on the workshop
form. If one or more of these tests fail, inspect the ski/boot/binding system
for debris or wear that might be causing the failure, remove it, and retest.
X.
Mechanical Inspection
o
o
o
o
In order to participate in KneeBinding’s Dealer Indemnification Program, the
Toe and Forward Heel release functions of every KneeBinding product MUST
be tested with a properly calibrated testing device.
The Lateral Heel Release – The lateral heel release works as a relationship to
the toe release. There is a “crossover point” based on where the lateral forces
enter the ski. Setting the lateral heel and the toe release to the same values
will maintain an appropriate “crossover point.” Mechanically testing the
lateral heel release directly is not required.
Be Sure the Toe and Lateral Heel Settings Match - You must have the lateral
heel release setting adjusted to the same setting as the toe setting for the toe
test to work properly. The two should always match. For example, if it is
appropriate to set the toe to a 6 for a skier, you should set the lateral heel
release to 6 as well. If this setting is not correct, the release forces on the toe
release tests are likely to be incorrect. If you make any adjustments to the toe
release setting, make them to the heel release setting at the same time so that
they remain identical.
Testing the Toe - Release the toe once in each direction, then take three
measurements in each direction. Take the middle quantitative value. For
example, if your readings are 48, 52, and 41 – the middle quantitative value is
48. Note – if the first two values are the same, you do not need a third test.
Compare the middle quantitative value to the Inspection Range. The
Inspection Range is determined by first finding the Reference Torque for the
skier on the Adjustment Chart, then taking the numbers below and above the
Reference Torque. To pass this test, the middle quantitative value must be
within the Inspection Range.
Testing the Forward Heel Release – Release the heel once, then take three
measurements. Take the middle quantitative value of the three. For example,
if you test three times and get readings of 86, 90, and 84, – the quantitative
middle value is 86. Note – if the first two values are the same, you do not
need a third test. Compare the middle quantitative value to the Inspection
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o
o
o
o
Range. The Inspection Range is determined by first finding the Reference
Torque for the skier on the Adjustment Chart, then taking the numbers below
and above the Reference Torque. To pass this test, the middle quantitative
value must be within the Inspection Range.
If Any of the Results Are Not WITHIN the Required Inspection Range – It is
possible that the results obtained when testing the system will result in
readings that fall outside the Inspection Range. If this happens, it is the
KneeBinding Technician’s job to adjust the system until the results are within
the inspection range. If the results fall outside the Inspection Range, inspect
interfaces, settings and adjustments, and retest if any change is made. If the
results are still not within the inspection range, determine the “In-Use Range”
by taking the values TWO above the Reference Torque and TWO below the
Reference Torque. If the results are within the In-Use Range, perform a clean
vs. lubricated test to confirm the boot is compatible with the binding and
readjust the system to the inspection range. To perform a clean vs. lubricated
test, spray a small amount of silicone or soap solution around the heel and toe
of the boot sole, and retest. Clean and dry the boot and the binding, and
retest. If testing repeatedly produces results that do not fall within the
acceptable range, the binding should not be used. Please contact
KneeBinding.
Record the Result - If the Quantitative Middle Value is within the Inspection
Range for both the lateral Toe test and the Forward Heel test, mark
appropriate place on the workshop form that this test passed.
Documenting the Results – It is the KneeBinding Technician’s responsibility to
make sure the binding meets all of the KneeBinding inspection requirements.
It is required that the Workshop Form be completely filled out, containing date
and time, skier information (name, address, phone, age, weight, height, Skier
Type, etc), the Skier Code and boot sole length, the final settings for each of
the six adjustments (right and left toe, right and left forward heel, and right
and left lateral heel), and the pass/fail results of all tests. Note that your
workshop will not include space dedicated to recording the lateral heel
adjustments – you must find an empty space and ADD these to the form. The
KneeBinding Technician must sign the workshop form. In addition, the form
must be reviewed with the skier, and the skier must sign the form as a means
of recognizing how the equipment has been set up, and also for the express
purpose of releasing the shop and KneeBinding from liability. The skier’s
signature is required on all workshop forms and other work documents for
Indemnification. KneeBinding also requires shops to use Liability Releases.
Shops that do not use liability releases will not be indemnified in a ski binding
related claim. See the KneeBinding Indemnification Agreement for all the
requirements. Dealers who use Liability Releases should advise skiers that
they are signing a Liability Release. It should be made clear that the Liability
Release applies only to the service portion of the transaction, not to the sale of
the equipment. Be sure to give the customer a copy of the signed workshop
ticket.
Customers Who Want Variations – Occasionally, a customer may ask you to
lower your standards or that you overlook KneeBinding requirements. They
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o
XI.
may want to mount a good binding on a poor ski, or with an unacceptable
boot. Do not do it. Record on the workshop form that the skier asked you to
do so, and warn the skier that they should not continue to use the product.
The shop will not be indemnified for work done on such a system.
Out-Of-Standard Adjustments - Occasionally, a customer will ask you to adjust
the ski/boot/binding system in a way that is not approved by KneeBinding.
They may have determined that they want the bindings to be over-tightened –
or set more loosely than recommended. The KneeBinding Technician should
use judgment in determining if this is advisable. If a decision is made to go
ahead with the adjustment, the customer MUST sign a “Skier Requested NonStandard Settings” form, indicating that they have requested the shop to do
this, and that they are relieving the shop and KneeBinding from any
responsibility for injuries or damages that occur as a result of the use of the
adjusted products. You may download and print this form from the “Dealer”
page of the KneeBinding Information Center in the KneeBinding website
(www.KneeBinding.com). You must log in as a KneeBinding Authorized Dealer
to access this information.
KneeBinding Toe Lifter Plates
The height of the KneeBinding heel platform is 32mm and the height of the toe
platform is 26mm. This generates a fun and aggressive ramp “delta” of 6mm.
Depending on the length of the boot sole, this will be in the range of 1 degree to
1.5 degrees. For skiers that want less ramp delta, KneeBinding offers lifter kits that
raise the toe. For example, if you raise the toe 1.5mm, this makes the height of the
toe 27.5mm instead of the default 26mm. The ramp delta is, therefore, now
4.5mm. If you add a 3mm lifter, the ramp delta will be 3mm.
KneeBinding offers standard lifter kits in 1.5mm, 3mm, 4.5mm, and 6mm. Each kit
comes with two lifters (one for each toe) and the appropriate mounting screws.
The mounting kits that come with the Mist. and Core Models of KneeBindings
include 3.0mm lifters, along with the appropriate screws, so that when it is
mounted, it will have a 3mm ramp delta. Naturally, these can be replaced with any
other lifter kit (along with their correct screws) to achieve any desired ramp delta.
XII.
Educating the Customer
Part of the responsibilities of the KneeBinding Technician is to help educate the
customer on the use of the ski/boot/binding system. You should spend as much
time as you need to in order to make sure the customer leaves your shop feeling
confident that he or she understands how to enjoy their new ski products.
o Make sure the skier knows how to open and close the binding, to step into it,
and to use his or her pole to release the heel to exit the binding.
o Take time to review the new, lateral heel release feature of the KneeBinding.
MAKE CERTAIN THE SKIER UNDERSTANDS WHY THERE IS A LEFT-SIDE BINDING
AND A RIGHT-SIDE BINDING.
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THE SKIER SHOULD ACKNOWLEDGE THAT USING THEIR SKIS ON THE
WRONG FEET COULD INCREASE THE RISK OF PRE-RELEASE AND
WILL NEGATE THE ACL PROTECTION FUNCTION OF THE
KNEEBINDING LATERAL HEEL RELEASE.
CAUTION THE SKIER THAT NO SKI/BOOT/BINDING SYSTEM CAN PREVENT
ALL INJURIES. THE CUSTOMER MUST BE INFORMED THAT SKIING IS AN
INHERENTLY DANGEROUS SPORT, AND THAT THERE IS A RISK THAT THEY
WILL BECOME INJURED, REGARDLESS OF WHAT KIND OF SKI EQUIPMENT
THEY HAVE SELECTED.
o The skier should receive the in-box instructions.
o Show the customer the indicator settings on the binding, and ask the skier to
confirm that the numbers on the bindings correspond to the numbers on the
workshop form. The customer must sign the Workshop Form to accept the
settings and the risks of skiing.
o Advise the customer that should any part of the ski/boot/binding system have
problems, they should not continue to ski on it. They should immediately take
the ski/boot/binding system to a KneeBinding Authorized Dealer.
XIII.
Special Considerations
o Mono Skis – KneeBinding Alpine Ski Bindings are for use with a PAIR of skis.
Do not mount them on the same ski.
o Flat Skis are Required – KneeBindings are designed for use on flat skis only, or
with rail systems that allow mounting in the same way as flat skis. Do not use
KneeBindings with integrated rails that are not mounted as if they were flat
skis.
XIV. Other Products
KneeBinding offers other products to make the skiing experience even safer and more
enjoyable. Please contact KneeBinding to order any of the following products:
o Brake Kits – contain set of two brakes, any size.
o Lifter Kits – contain two toe lifters and appropriate screws
o Canting Kits – contain two heel plates and two toe plates. Each kit can be ordered
with IN-ward or OUT-ward canting in .5-degree increments (.5, 1.0, 1.5, 2.0, 2.5, or 3
degrees), combined with toe lift (1.5mm, 3.0mm, 4.5mm). Canting kits come with
color-coded screws for ease of mounting. Please call KneeBinding directly for more
information about canting kits.
o Plastic Templates – if you have skis that are too wide or too narrow for the standard
mounting jig, KneeBinding can provide a reusable plastic template.
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XV.
XVI.
KneeBinding Warranty Procedure
o KneeBinding offers a 3-year limited warranty on all products. Please read your
official KneeBinding Limited Warranty Card for details.
o KneeBinding Authorized Dealers should use every effort possible to resolve
issues with our products before submitting a binding for a warranty repair or
replacement. Whenever a KneeBinding Authorized Dealer can resolve an
issue, it will be resolved faster, with less complication, and in a manner that
better promotes and preserves the relationship between the KneeBinding
Authorized Dealer and the customer.
o KneeBinding Authorized Dealers should NOT attempt to repair damaged
KneeBindings. If you are not certain whether to repair an issue yourself or
return a binding for repair, please call KneeBinding customer service at 802
760-3026.
o If a binding is to be returned under our warranty, call KneeBinding at 802 7603026 to obtain a Return Merchandise Authorization (RMA) number. Ship the
binding, along with the completed RMA form to KneeBinding, Inc.
The KneeBinding Web Site
The KneeBinding Web Site is a
valuable resource for KneeBinding
Authorized Dealers and
KneeBinding Technicians. At
www.kneebinding.com, you can log
in as an Authorized Retailer or
Service Center for access to various
reports, sales aids, literature, order
information, agreements, releases
and forms, and to take technician
tests.
You will also find the ShopFinder
system, and an Interactive Flat Ski
Database – the only known
resource for researching almost all
available flat skis in a single place!
Figure 9 - KneeBinding Web Site
To begin, click the “Login” link on the menu bar. This will display a log in page where
you can enter your Retailer ID and password. Your Retailer ID and initial password will
be provided to you by KneeBinding. Once you have logged in, a menu of retailer-specific
options will appear. One of your options will be to change your password.
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XVII.
The KneeBinding Quick Reference Chart
Figure 10 - 2014/2015 KneeBinding Specifications
KneeBinding, Inc.
P.O. Box 1416
Stowe, Vermont 05672
Phone: +1 (802) 760-3026
Fax: +1 (802) 760-3031
www.kneebinding.com
Shipping Address:
KneeBinding, Inc.
782 Mountain Road
Stowe, Vermont 05672
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