Kubota M9000DT-M Workshop Manual Supplement
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39 Pages
Kubota M9000DT-M, a powerful and versatile tractor, offers exceptional performance for demanding agricultural tasks. Equipped with a 3318 cm3, 4-cylinder engine, it delivers 67.2 kW (90 HP) of power, making it ideal for heavy-duty applications. The tractor features a 12 forward and 12 reverse fully synchronized main and shuttle transmission with creep speed, providing precise control and smooth operation.
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WORKSHOP MANUAL
TRACTOR
M9000DT-M
(SUPPLEMENT)
KiSC issued 04, 2006 A
TO THE READER
Use this workshop manual together with workshop manual for M6800, M6800S,
M8200 and M9000.
In this section, the main additional function and altered position of M9000DT-M tractor from M6800, M6800S, M8200, M9000 tractor are explained separately in two items, “Mechanism” and “Servicing” for each section.
As for the items which are not explained in this section, refer to M6800, M6800S,
M8200, M9000 workshop manual.
■
Mechanism
Information on the construction and function are included for M9000DT-M tractor.
This part should be understood before proceeding with troubleshooting, disassembling and servicing.
■
Servicing
For M9000DT-M tractor, there are troubleshooting, servicing specification lists, checking and adjusting, disassembling and assembling, and servicing which cover procedures, precautions, factory specifications and allowable limits.
All information illustrations and specifications contained in this manual are based on the latest product information available at the time of publication.
The right is reserved to make changes in all information at any time without notice.
September 2001
© KUBOTA Corporation 2001
KiSC issued 04, 2006 A
CONTENTS
SPECIFICATIONS ................................................................................................. M1
DIMENSIONS ......................................................................................................... M2
G. GENERAL .................................................................................................... MG-1
3. TRANSMISSION ........................................................................................M3-M1
4. REAR AXLE..............................................................................................M4-M1
6. FRONT AXLE............................................................................................M6-M1
KiSC issued 04, 2006 A
M9000DT-M, WSM
SPECIFICATIONS
SPECIFICATIONS
Engine
Dimensions
Model
Model
Type
No. of cylinders
Total displacement
Bore and stroke
Net power
PTO power (factory observed)
Maximum torque
Battery capacity
Fuel
Fuel tank capacity
Engine oil capacity
Coolant capacity
Overall length
Overall width (Minimum tread)
Overall height (with ROPS)
Wheel base
Tread
Front
Rear
M9000DT-M
Standard With 80 in. wide axle
V3300-TIE / V3300-TIE2
Vertical, water-cooled, 4-cycle diesel engine
4
3318 cm
3
(202.5 cu.in.)
98
×
110 mm (3.9
×
4.3 in.)
67.2 kW (90 HP)*
59.7 kW (80 HP)* / 2600 min
-1
(rpm)
311 N·m (31.7 kgf·m, 229.4 ft-lbs) / 1400 to 1600 min
-1
(rpm)
12 V, CCA 1000A
Diesel fuel No. 1 [below
−
10 °C (14 °F)], Diesel fuel No. 2 [above
−
10 °C (14 °F)]
90 L (23.8 U.S.gals., 19.8 lmp.gals.)
10.7 L (11.3 U.S.qts., 9.4 lmp.qts.)
9.0 L (9.5 U.S.qts., 7.92 lmp.qts.)
4060 mm (159.8 in.)
2010 mm (79.1 in.) 2470 mm (97.2 in.)
2730 mm (107.4 in.)
2250 mm (88.5 in.)
1565 mm (61.6 in.), 1665 mm (65.6 in.)
1525 mm (60.0 in.), 1630 mm (64.2 in.)
1830 mm (72 in.), 1925 mm (75.8 in.),
2025 mm (79.7 in.)
1845 mm (72.6 in.), 1940 mm (76.3 in.)
2045 mm (80.6 in.)
Minimum ground clearance
Weight (with ROPS)
Travelling system
Hydraulic system
Standard tire size
Clutch
Steering
Transmission
Front
Rear
Brake system
Differential
Hydraulic control system
Pump capacity
Three point hitch
Maximum lifting force
At lifting points
24 in. behind lifting point
642 mm (25.3 in.) DRIVE CASE
3240 kg (7143 lbs) 3320 kg (7319 lbs)
13.6 - 38
13.6 - 38
Single dry plate
Hydraulic power steering
12 forward and 12 reverse fully synchronized main and shuttle transmission with creep speed
Multiple wet disk mechanical
Bevel gears with diff. lock (Front, Rear)
Position, draft and mix control
64.3 L (67.9 U.S.qts., 56.6 lmp.qts.)/min.
Category II
2500 kg (5560 lbs) [ 3400 kg (7496 lbs) : with assist cylinder] at lower link end with links horizontal
2100 kg (4630 lbs) [2900 kg (6393 lbs) : with assist cylinder]
Remote hydraulic control
System pressure
Traction system
One remote valve
19.6 MPa (200 kgf/cm
2
, 2846.6 psi)
Swinging drawbar, adjustable in direction
PTO
Live PTO
(Indipendent)
Direction of turning
Standard
PTO
Clockwise, viewed from tractor rear
540 min
-1
(rpm) at 2205 engine min
NOTE: *Manufacture’s estimate The company reserves the right to change the specifications without notice.
-1
(rpm)
W1028103
KiSC issued 04, 2006 A
M1
M9000DT-M, WSM
SPECIFICATIONS
Engine
Dimensions
Model
Model
Type
No. of cylinders
Total displacement
Bore and stroke
Net power
PTO power (factory observed)
Maximum torque
Battery capacity
Fuel
Fuel tank capacity
Engine oil capacity
Coolant capacity
Overall length
Overall width (Minimum tread)
Overall height (with CABIN)
Wheel base
Tread
Front
Rear
Minimum ground clearance
Weight (with CABIN)
Front
Travelling system
Standard tire size
Clutch
Steering
Transmission
Rear
M9000DTMC
Standard With 80 in. wide axle
V3300-TIE / V3300-TIE2
Vertical, water-cooled, 4-cycle diesel engine
4
3318 cm
3
(202.5 cu.in.)
98
×
110 mm (3.9
×
4.3 in.)
67.2 kW (90 HP)*
59.7 kW (80 HP)* / 2600 min
-1
(rpm)
311 N·m (31.7 kgf·m, 229.4 ft-lbs) / 1400 to 1600 min
-1
(rpm)
12 V, CCA 1000A
Diesel fuel No. 1 [below
−
10 °C (14 °F)], Diesel fuel No. 2 [above
−
10 °C (14 °F)]
110 L (29.1 U.S.gals., 24.2 lmp.gals.)
10.7 L (11.3 U.S.qts., 9.4 lmp.qts.)
9.0 L (9.5 U.S.qts., 7.92 lmp.qts.)
4060 mm (159.8 in.)
2010 mm (79.1 in.) 2470 mm (97.2 in.)
2760 mm (108.7 in.)
2250 mm (88.5 in.)
1565 mm (61.6 in.), 1665 mm (65.6 in.)
1830 mm (72 in.), 1925 mm (75.8 in.),
2025 mm (79.7 in.)
1525 mm (60.0 in.), 1630 mm (64.2 in.)
1845 mm (72.6 in.), 1940 mm (76.3 in.)
2045 mm (80.6 in.)
642 mm (25.3 in.) DRIVE CASE
3470 kg (7650 lbs) 3550 kg (7826 lbs)
13.6 - 38
13.6 - 38
Single dry plate
Hydraulic power steering
12 forward and 12 reverse fully synchronized main and shuttle transmission with creep speed
Hydraulic system
Brake system
Differential
Hydraulic control system
Pump capacity
Three point hitch
Maximum lifting force
At lifting points
24 in. behind lifting point
Multiple wet disk mechanical
Bevel gears with diff. lock (Front, Rear)
Position, draft and mix control
64.3 L (67.9 U.S.qts., 56.6 lmp.qts.)/min.
Category II
2500 kg (5560 lbs) [ 3400 kg (7496 lbs) : with assist cylinder] at lower link end with links horizontal
2100 kg (4630 lbs) [2900 kg (6393 lbs) : with assist cylinder]
Remote hydraulic control
System pressure
Traction system
One remote valve
19.6 MPa (200 kgf/cm
2
, 2846.6 psi)
Swinging drawbar, adjustable in direction
PTO
Live PTO
(Indipendent)
Direction of turning
Standard
PTO
Clockwise, viewed from tractor rear
540 min
-1
(rpm) at 2205 engine min
-1
NOTE: *Manufacture’s estimate The company reserves the right to change the specifications without notice.
(rpm)
W1030463
KiSC issued 04, 2006 A
M2
M9000DT-M, WSM
DIMENSIONS
DIMENSIONS
M3
KiSC issued 04, 2006 A
M9000DT-M, WSM
DIMENSIONS
M4
KiSC issued 04, 2006 A
M9000DT-M, WSM
1. GENERAL
[1] FEATURE
G GENERAL
1. New Transmission
Forward 12 / Reverse 12 Speeds
2. Ground Clearance (642 mm, 25.3 in. Drive case)
3. Tread Adjusting
Standard : 1525 to 2045 mm (60 to 68 in.)
80 in. with wide axle (option) : 1830 to 2025 mm (72 to 80 in.)
4. Rear axle drop type
5. Handrail (ROPS Type Only)
MG-1
KiSC issued 04, 2006 A
M9000DT-M, WSM
[2] LUBRICANTS, FUEL AND COOLANT
1
2
3
Fuel
Coolant
Place
Engine crankcase
Standard
Capacity
With 80 in. wide axle
90 L
23.8 U.S.gals.
19.8 Imp.gals.
9.0 L
9.5 U.S.qts.
7.9 Imp.qts.
10.7 L
11.3 U.S.qts.
9.4 Imp.qts.
G GENERAL
Lubricants, fuel and coolant
No. 2-D diesel fuel
No. 1-D diesel fuel if temperature is below
−
10 °C (14 °F)
Fresh clean water with anti-freeze
Engine oil :
API service Classification CD
Below 0 °C (32 °F) : SAE10W, 10W-30 or
10W-40
0 to 25 °C (32 to 77 °F): SAE20, 10W-30
or 10W-40
Above 25 °C (77 °F): SAE30, 10W-30 or
10W-40
KUBOTA UDT or SUPER UDT fluid* 4
5
6
Transmission case
Front differential case oil
Front axle gear case oil
56 L
59.2 U.S.qts.
49.3 Imp.qts.
6.0 L
6.3 U.S.qts.
5.3 Imp.qts.
57 L
60.1 U.S.qts.
50.2 Imp.qts.
7.0 L
7.3 U.S.qts.
6.2 Imp.qts.
3.5 L
3.7 U.S.qts.
3.1 Imp.qts.
Greasing
No. of greasing point Place
Front wheel case support
7
Front axle support
Top link
Top link bracket
Lift rod
Battery terminal
* KUBOTA original transmission hydraulic fluid.
2
2
2
2
3
2
KUBOTA SUPER UDT fluid or SAE80, 90 gear oil
Capacity
Until grease overflows
Moderate amount
Type of grease
Multipurpose type grease
KiSC issued 04, 2006 A
MG-2
M9000DT-M, WSM G GENERAL
[3] MAINTENANCE
Period
No.
Item
1 Clutch
2 Engine oil
3 Hydraulic oil filter
4 Engine oil Filter
Adjust
Change
Replace
Replace
5 Water separator
6 Transmission fluid
Clean
Change
7 Front axle differential case oil Change
8 Front axle gear case oil Change
9 Engine start system
10 Wheel bolt torque
11 Greasing
12 Battery condition
13
Air cleaner element
[Double type]
Primary element
Secondary element
14 Fan belt
15 Brake
16
17
Radiator hose and clamp
Power steering oil line
Check
Check
–
Check
Clean
Replace
Replace
Adjust
Adjust
Check
Replace
Check
Replace
18
19
20
Fuel line
Toe-in
Intake air line
Check
Replace
Adjust
Check
Replace
Replace
Adjust
Adjust
21 Fuel filter element
22 Front axle pivot
23 Engine valve clearance
24
Fuel injection nozzle injection pressure
25 Injection pump
26 Cooling system
27 Coolant
28 Fuel system
29 Clutch housing water
30 Fuse
31 Light bulb
Check
Check
Flush
Change
Bleed
Drain
Replace
Replace
★
★
★
★
★
★
★
★
✩
✩
✩
✩
✩
✩
✩
Service Interval
50 50 100 200 300 400 600 800 1500 3000
✩
✩
✩
✩
✩
After purchase
1
year
2 years
Important
Reference page
G-18
G-16
G-17
G-16
✩
*
**
@
G-27
MG-4
MG-5
G-29
G-19
MG-4
G-24
G-21
G-22
G-22
✩
G-22
✩
✩
✩
✩
✩
✩
✩
✩
✩
✩
✩
✩
✩
✩
✩
✩
✩
✩
✩
Service as required
***
@
@
@
@
@
G-23
G-23
G-25
G-25
G-25
G-25
G-25
G-25
G-26
–
–
G-27
G-29
1-S19
1-S68
1-S67
G-30, 31
G-30, 31
G-32
G-32
G-33
G-33
■
IMPORTANT
• The jobs indicated by
★
must be done after the first 50 hours of operation.
• * : Air cleaner should be cleaned more often in dusty conditions than in normal conditions.
• ** : Every year or every 6 times of cleaning.
• *** : Replace only if necessary.
• The items listed above (@ marked) are registered as emission related critical parts by KUBOTA in the U.S.EPA nonroad emission regulation. As the engine owner, you are responsible for the performance of the required maintenance on the engine according to the above instruction.
Please see the Warranty Statement in detail.
W1035769
KiSC issued 04, 2006 A
MG-3
M9000DT-M, WSM
[4] CHECK AND MAINTENANCE
(1) Check Points of Initial 50 Hours
Checking Wheel Mounting Nuts Tightening Torque
G GENERAL
CAUTION
• Never operate tractor with a loose rim, wheel, or axle.
• Any time bolts and nuts are loosened, retighten to specified torque.
• Check all bolts and nuts frequently and keep them tight.
1. Check the wheel mounting nut regularly especially when new. If there are loosened, tighten as follows.
Tightening torque
Front wheel mounting nut
Front wheel rim bolt
Rear wheel mounting nut
Rim clamp bolt
260 to 304 N·m
26.5 to 31.0 kgf·m
192 to 224 ft-lbs
198 to 279 N·m
20.2 to 28.4 kgf·m
146 to 205 ft-lbs
260 to 304 N·m
26.5 to 31.0 kgf·m
192 to 224 ft-lbs
305 to 373 N·m
31.1 to 38.0 kgf·m
225 to 275 ft-lbs
(1) Front Wheel Mounting Nut
(2) Front Wheel Rim Bolt
(3) Rim Clamp Bolt
(4) Rear Wheel Mounting Nut
W1042468
(2) Check Points of Every 600 Hours
Changing Transmission Fluid
CAUTION
• Allow engine to cool down sufficiently, oil can be hot and can burn.
1. To drain the used oil, remove the drain plug (1) and (2) at the bottom of the transmission case and drop axle case and drain the oil completely into the oil pan.
2. After drain reinstall the drain plug (1) and (2).
3. Fill with the new KUBOTA SUPER UDT fluid up to the upper notch on the dipstick (4). (See page MG-2.)
4. After running the engine for a few minutes, stop the engine and check the oil level again, add oil to prescribed level.
■
IMPORTANT
• Do not operate the tractor immediately after changing the transmission fluid.
• Run the engine at medium speed for a few minutes to prevent damage to the transmission.
Oil Capacity
Standard
With 80 in. wide axle
56 L
59.2 U.S.qts.
49.3 Imp.qts.
57 L
60.1 U.S.qts.
50.2 Imp.qts.
(1) Drain Plug
(2) Drain Plug (both side)
(3) Oil Inlet
(4) Dipstick
A : Oil level acceptable within this range.
W1042893
KiSC issued 04, 2006 A
MG-4
M9000DT-M, WSM G GENERAL
Changing Front Differential Case Oil
1. To drain the used oil, remove the drain plug (3) and oil inlet port plug (1) at the front differential case and drain the oil completely into the oil pan.
2. After draining reinstall the drain plug (3).
3. Remove the oil level check plug (2).
4. Fill with the new oil up to the lower rim of check plug port.
(See page MG-2.)
5. After filling reinstall the oil inlet port plug (1) and check plug (2).
Oil Capacity
Standard
With 80 in. wide axle
6.0 L
6.3 U.S.qts.
5.3 Imp.qts.
7.0 L
7.3 U.S.qts.
6.2 Imp.qts.
(1) Oil Inlet Port Plug
(2) Check Plug
(3) Drain Plug
W1017992
MG-5
KiSC issued 04, 2006 A
M9000DT-M, WSM
[5] SPECIAL TOOL
Rear Axle Nut Wrench 92
Application: Use for removing and installing a rear axle nut.
G GENERAL
E
F
G
A
B
C
D
177 mm (6.97 in.)
130 mm (51.2 in.)
20 mm radius (0.79 in. radius)
59.5 mm radius (2.34 in. radius)
85.5 to 86.1 mm (3.37 to 3.39 in.)
92.5 to 93.1 mm dia. (3.64 to 3.67 in. dia.)
69 mm (2.72 in.)
H
I
J
K
10 mm radius (0.39 in. radius)
30 mm (1.18 in.)
7.6 to 7.8 mm (0.3 to 0.31 in.)
14 mm (0.55 in.)
C0.5
Chamfer 0.5 mm (0.0197 in.)
C0.7
Chamfer 0.7 mm (0.0276 in.)
C2 Chamfer 2 mm (0.079 in.)
MG-6
KiSC issued 04, 2006 A
M9000DT-M, WSM
[6] TIRES
(1) Type of Tire
■
IMPORTANT
• Do not use tires larger than specified.
G GENERAL
The following tires can be mounted on mode M9000DT-M.
Model Type of Tire
M9000DT-M Farm Tire
Front
13.6–38, 6PR
9.5R48, 6PR
Rear
13.6–38, 6PR
9.5R48, 6PR
W1043491
(2) Tire Pressure
WARNING
• To avoid personal injury :
- Do not attempt to mount a tire. This should be done by a qualified person with the proper equipment.
- Always maintain the correct tire pressure. Do not inflate tires above the recommended pressure shown in the operator’s manual
■
IMPORTANT
• Do not use tires larger than specified.
Through the tire pressure is factory-set to the prescribed level, it naturally drops slowly in the course of time. Thus, check it every day and inflate as necessary.
To inflate the wheel tires, use an air compressor or hand pump.
■
Recommended Inflation Pressure
• Maintain the pressure shown below for normal use.
Front
Rear
Tire sizes
13.6 – 38, 6PR
9.5R48, 6PR
13.6 – 38, 6PR
9.5R48, 6PR
Inflation pressure
150 kPa (1.5 kgf/cm
2
, 22 psi)
200 kPa (2.0 kgf/cm
2
, 30 psi)
150 kPa (1.5 kgf/cm
2
, 22 psi)
200 kPa (2.0 kgf/cm
2
, 30 psi)
■
NOTE
• Maintain the maximum pressure in front tires, if using a front loader of when equipped with lots of front weight.
(A) Insufficient
(B) Standard
(C) Excessive
(D) Ground
W1043580
KiSC issued 04, 2006 A
MG-7
M9000DT-M, WSM
(3) Treads Adjustment
(A) Front Wheel
Standard
With 80 in. wide axle
13.6–38
G GENERAL
–
1830 mm (72 in.)
Front tread width can be adjusted as shown with the standard equipped tires.
To change the tread width
1. Remove the wheel rim and disk mounting bolts.
2. Change the position of the rim and disk (right and left) to the desired position, and tighten the bolt.
3. Adjust the toe-in [2 to 8 mm (0.1 to 0.3 in.)].
■
IMPORTANT
• Always attach wheels as shown in the drawing.
• If not attached as illustrated, transmission parts may be damaged.
• When re-fitting or adjusting a wheel, tighten the bolts to the following torques then recheck after driving the tractor 200 m (200 yards) and thereafter according to service interval.
■
NOTE
• Wheels with beveled or tapered holes, use the tapered side of lug nut.
Tightening torque
Front wheel mounting nut
Front wheel rim nut
260 to 304 N·m
26.5 to 31.0 kgf·m
192 to 224 ft-lbs
198 to 278 N·m
20.2 to 28.4 kgf·m
146 to 205 ft-lbs
(1) Front Wheel Mounting Nut (2) Front Wheel Rim Nut
W1031994
1565 mm (61.6 in.)
1925 mm (75.8 in.)
1665 mm (65.6 in.)
2025 mm (79.7 in.)
A : Tread
W1031401
KiSC issued 04, 2006 A
MG-8
M9000DT-M, WSM G GENERAL
(B) Adjustment Front Wheel Turning Stopper Bolt
Take the following steps to adjust the turning angle with the stopper.
1. Slightly tighten the stopper bolt.
2. Start the engine. Turn the steering wheel to the right and left to get the stopper two or three times into contact with the bevel gear case. (This is to position the stopper’s contact face.)
3. Then hold the stopper with an adjustable wrench to prevent it from getting out of position. Finally tighten the stopper bolt to the specified torque.
■
IMPORTANT
• The turning angle varies depending on the presence or absence of the front weight bumper as well as the tire size.
Adjust the stopper bolt with these factors in mind.
• Make sure that stopper bolts are always tightened to the correct torque.
(1) Stopper Bolt
A : Front
W1020179
Tread
Stopper bolts adjustment (ex. LH stopper bolt)
2025 mm (79.7 in.)
2015 mm (79.5 in.)
1925 mm (75.8 in.)
1830 mm (72 in.)
1910 mm (75.4 in.)
Stopper
Tread
1665 mm (65.6 iin.)
1655 mm (65.3 in.)
1565 mm (61.6 in.)
1550 mm (61.1 in.)
Stopper
L
1
: 12 mm (0.47 in.)
L
2
: 3 mm (0.19 in.) B : Stopper Bolt
KiSC issued 04, 2006 A
MG-9
M9000DT-M, WSM
(C) Rear Wheels
G GENERAL
Rear tread width ranges from approximately 1525 to 2045 mm
(60 to 80 in.) and is adjustable in 100 mm (4 in.) increments.
To change the rear tread.
1. Remove the clamp mounting bolts.
2. Change the clamp position of the rim and disk to the desired position, and tighten the bolts.
Tightening torque Rear wheel mounting nut
260 to 304 N·m
26.5 to 31.0 kgf·m
191.8 to 224.2 ft-lbs
(1) Rear Wheel Mounting Nut (2) Rim Clamp Bolt
W1021223
Standard
With 80 in. wide axle
–
1845 mm (72.6 in.)
1525 mm (60.0 in.)
1940 mm (76.3 in.)
1630 mm (64.2 in.)
2045 mm (80.6 in.)
13.6–38
(1) Rear Wheel Rim
(4) Auxiliary Steps
(2) Rear Wheel Disc (3) Clamp (4) Tread
W1030296
Reposition the auxiliary steps, as required according to the tread.
Tightening torque Bolt
77 to 90 N·m
7.9 to 9.2 kgf·m
57 to 67 ft-lbs
Auxiliary steps
(1) Handrail
(2) Auxiliary Step
(3) Bolt
Tread A
Tread B
1515 to 1615 mm
59.6 to 63.6 in.
1830 to 2030 mm
72 to 80 in.
(4) Spring Washer
(5) Nut
W1044475
KiSC issued 04, 2006 A
MG-10
M9000DT-M, WSM
3. TRANSMISSION
[1] MECHANISM
(1) Structure
TRANSMISSION
(1) Shuttle Shift Section (Forward-Reverse)
(2) Main Gear Shift Section
(3) Hi-Lo, Creep Shift Section
M3-M1
(4) PTO Clutch Section
KiSC issued 04, 2006 A
M9000DT-M, WSM TRANSMISSION
(5) Differential Gear Section (6) PTO Gear Section
M3-M2
(7) Four Wheel Drive Section
KiSC issued 04, 2006 A
M9000DT-M, WSM
(2) Travelling System
(A) Hi-Lo, Creep Shift Section
TRANSMISSION
■
Hi-Lo, Creep Shift
■
Hi Range
18T Gear Shaft (4)
→
Shifter (5)
→
Hub (6)
→
Shaft
(8).
■
Low Range
18T Gear Shaft (4)
→
38T-19T Gear (1)
→
37T-19T
Gear (7)
→
Shifter (5)
→
Hub (6)
→
Shaft (8)
■
Creep Range
18T Gear Shaft (4)
→
38T-19T Gear (1)
→
37T-19T
Gear (7)
→
47T Gear (2)
→
15T Gear Shaft (3)
→
51T
Gear (10)
→
Shifter (9)
→
Shaft (8)
(1) 38T-19T Gear
(2) 47T Gear
(3) 15T Gear Shaft
(4) 18T Gear Shaft
(5) Shifter
(6) Hub
(7) 37T-19T Gear
(8) Shaft
(9) Shifter
(10) 51T Gear
W1012972
M3-M3
KiSC issued 04, 2006 A
M9000DT-M, WSM
(B) Four Wheel Shift Section
TRANSMISSION
(1) Propeller Shaft 2
(2) 28T Gear
(3) 24T Gear
(4) Propeller Shaft 1
(5) 33T Gear
(6) Shaft 1
(7) Coupling
(8) Shifter
(9) 20T Gear
(10) Shaft 2
(11) 31T Gear
(12) 36T Gear
■
4 Wheel Drive Engaged
Shaft 1 (6)
→
Coupling (7)
→
Shifter (8)
→
33T Gear (5)
→
36T Gear (12)
→
Propeller Shaft 1 (4)
→
24T Gear (3)
→
31T Gear (11)
→
Shaft 2 (10)
→
20T Gear (9)
→
28T Gear (2)
→
Propeller Shaft 2 (1).
M3-M4
KiSC issued 04, 2006 A
M9000DT-M, WSM
[2] SERVICING
(1) Servicing specifications
Item
Shuttle Rod
Auxiliary Shift Rod
Auxiliary Shift Rod
Length
Length L
1
Length L
2
TRANSMISSION
Factory Specification
268 mm
10.55 in.
Approx. 318 mm
12.52 in.
Approx. 250 mm
9.84 in.
Allowable Limit
–
–
–
W1013874
(2) Tightening Torques
Tightening torques of screws, bolts and nuts on the table below are especially specified.
(For general use screws, bolts and nuts : See page G-13.)
Item
Main delivery pipe and return pipe retaining nut
Turning delivery hose retaining nut
Steering controller mounting screws
Starter’s terminal B mounting nut
Gear case mounting screw
Engine and clutch housing mounting screw, nut
Engine and clutch housing mounting stud bolt
Rear wheel mounting nut
ROPS mounting screw M16 grade 9 screw
Pedal frame mounting screw
Transmission case and clutch housing mounting screw
Transmission case and clutch housing mounting nut
Speed change cover mounting screw
Release fork setting screw
Bearing holder 1 mounting screw and nut
Bearing holder 2 mounting screw
Bearing holder 3 mounting screw
N·m
46.6 to 51.0
24.5 to 29.4
48.1 to 55.9
8.8 to 11.8
48.1 to 55.9
77.5 to 90.2
38.2 to 45.1
260 to 304
260 to 304
77.5 to 90.2
77.5 to 90.2
103.0 to 117.7
23.5 to 27.5
166.7 to 186.3
23.5 to 27.5
77.5 to 90.2
23.5 to 27.5
kgf·m
4.8 to 5.2
2.5 to 3.0
4.9 to 5.7
0.9 to 1.2
4.9 to 5.7
7.9 to 9.2
3.9 to 4.6
26.5 to 31.0
26.5 to 31.0
7.9 to 9.2
7.9 to 9.2
10.5 to 12.0
2.4 to 2.8
17.0 to 19.0
2.4 to 2.8
7.9 to 9.2
2.4 to 2.8
ft-lbs
34.7 to 37.6
18.1 to 21.7
35.4 to 41.2
6.5 to 8.7
35.4 to 41.2
57.1 to 66.5
28.2 to 33.3
192 to 224
192 to 224
57.1 to 66.5
57.1 to 66.5
76.0 to 86.8
17.4 to 20.3
122.9 to 137.4
17.4 to 20.3
57.1 to 66.5
17.4 to 20.3
W1012736
M3-S1
KiSC issued 04, 2006 A
M9000DT-M, WSM TRANSMISSION
(3) Checking, Disassembling and Servicing
(A) Separating Engine and Clutch Housing Case
Draining Transmission Fluid
1. Remove the drain plug (1), (2).
2. Drain the transmission fluid.
3. Reinstall the drain plug (1).
Transmission fluid
(1) Drain Plug
Capacity
Standard
With 80 in. wide axle
56.0 L
59.2 U.S.qts.
49.3 lmp.qts.
57.0 L
60.1 U.S.qts.
50.2 lmp.qts.
(2) Drain Plug (Both side)
W1010679
Draining Fuel
1. Place oil pans under the fuel tank.
2. Remove the drain plug (1).
3. Drain the fuel.
4. Reinstall the drain plug (1).
Capacity
90.0 L
23.8 U.S.gals.
19.8 lmp.gals.
(1) Drain Plug
W1010823
Muffler and Bonnet
1. Remove the muffler (2).
2. Remove the bonnet (1).
3. Disconnect the battery’s cable (3).
4. Disconnect the head light 3P connectors.
5. Remove the side cover (4).
6. Remove the handrail (5) and auxiliary step (6).
(1) Bonnet
(2) Muffler (Upper)
(3) Battery Cable
(4) Side Cover
(5) Handrail
(6) Auxiliary Step
W1011064
M3-S2
KiSC issued 04, 2006 A
M9000DT-M, WSM TRANSMISSION
Steering Wheel, Meter Panel and Bonnet
1. Remove the steering wheel (1) with a steering wheel puller
(Code No. 07916-5-1090).
2. Remove the shuttle lever grip (2).
3. Remove the meter panel mounting screw and disconnect the meter cable (4).
4. Disconnect the connectors (6).
5. Disconnect the main switch connector (7) and headlight switch connector, hazard and turn signal switch connector.
6. Disconnect the engine stop cable (8) at the engine side.
7. Remove the rear bonnet (3).
8. Remove the fuse box (9) and cover (10).
(1) Steering Wheel
(2) Shuttle Lever Grip
(3) Rear Bonnet
(4) Meter Cable
(5) Meter Panel
(6) Connectors
(7) Main Switch Connector
(8) Engine Stop Cable
(9) Fuse Box
(10) Cover
W1011214
Piping for Power Steering
1. Disconnect the turning delivery hoses (2) and (3).
2. Disconnect the main delivery pipe (4).
3. Disconnect the return pipe (1).
4. Remove the steering controller mounting screws.
5. Remove the steering controller.
(When reassembling)
Tightening torque
Main delivery pipe and return pipe retaining nut
Turning delivery hose retaining nut
Steering controller mounting screws
46.6 to 51.0 N·m
4.8 to 5.2 kgf·m
34.7 to 37.6 ft-lbs
24.5 to 29.4 N·m
2.5 to 3.0 kgf·m
18.1 to 21.7 ft-lbs
48.1 to 55.9 N·m
4.9 to 5.7 kgf·m
35.4 to 41.2 ft-lbs
(1) Return Pipe
(2) Left Turning Delivery Pipe
(3) Right Turning Delivery Pipe
(4) Main Delivery Pipe
W1011609
Piping for 3-Point Hydraulic System
1. Remove the accelerator rod (1).
2. Remove the suction pipe (3).
3. Remove the delivery pipe (4) for 3-point hydraulic system.
4. Remove the delivery pipe (2) for power steering.
(1) Accelerator Rod
(2) Delivery Pipe
(3) Suction Pipe
(4) Delivery
W1011808
KiSC issued 04, 2006 A
M3-S3
M9000DT-M, WSM TRANSMISSION
Wire Harness R.H. and Fuel Pipes
1. Disconnect the 3P connector for solenoid valve (3).
2. Disconnect the wiring lead (2) from the glow plug.
3. Disconnect the coolant thermo sensor 1P connector (1).
4. Remove the fuel pipes.
(1) Coolant Thermo Sensor 1P
Connector
(2) Wiring Lead for Glow Plug
(3) 3P Connector for Solenoid Valve
(4) Fuel Pipes
W1011919
Wire Harness L.H.
1. Disconnect the alternator 2P connector (1) and B terminal (2).
2. Disconnect the starter motor C terminal (5) and B terminal (4).
3. Disconnect the engine oil pressure switch terminal (3).
(When reassembling)
Tightening torque
Starter’s terminal B mounting nut
8.8 to 11.8 N·m
0.9 to 1.2 kgf·m
6.5 to 8.7 ft-lbs
(1) Alternator 2P Connector
(2) Alternator B terminal
(3) Engine Oil Pressure Switch Terminal
(4) Starter Motor B Terminal
(5) Starter Motor C Terminal
W1012136
Propeller Shaft
1. Slide the propeller shaft cover (3), (4) after removing the screws
(7), (8).
2. Tap out the spring pin (2), (6) and then slide the coupling (1), (9) to the front and rear.
(When reassembling)
• Apply grease to the splines of the propeller shaft (5) and pinion shaft.
(1) Coupling
(2) Spring Pin
(3) Propeller Shaft Cover
(4) Propeller Shaft Cover
(5) Propeller Shaft
(6) Spring Pin
(7) Screw
(8) Screw
(9) Coupling
W1012314
Gear Case
1. Remove the gear case mounting screw.
2. Remove the gear case assembly.
(When reassembling)
• Apply liquid gasket (Three Bond 1216 or equivalent) to joint face of the clutch housing and gear case.
Tightening torque Gear case mounting screw
48.1 to 55.9 N·m
4.9 to 5.7 kgf·m
35.4 to 41.2 ft-lbs
W1012458
KiSC issued 04, 2006 A
M3-S4
M9000DT-M, WSM TRANSMISSION
Separating Engine from Clutch Housing
1. Check the engine and clutch housing case are securely mounted on the disassembling stands.
2. Remove the engine mounting screws and nuts, and separate the engine from the clutch housing.
(When reassembling)
• Apply molybdenum disulfide (Three Bond 1901 or equivalent) to the splines of clutch disc bass.
• Apply liquid gasket (Three Bond 1141, 1211 or equivalent) to joint face of the engine and clutch housing.
Tightening torque
Engine and clutch housing mounting screw, nut
Engine and clutch housing mounting stud bolt
77.5 to 90.2 N·m
7.9 to 9.2 kgf·m
57.1 to 66.5 ft-lbs
38.2 to 45.1 N·m
3.9 to 4.6 kgf·m
28.2 to 33.3 ft-lbs
W1012575
Fuel Tank Connection Hose
1. Remove the fuel hose cover (2).
2. Remove the connection hose (1).
(1) Connection Hose (2) Fuel Hose Cover
W1012784
Rear Wheel and Fenders
1. Place disassembling stand under the transmission case.
2. Remove the three point linkage (4).
3. Remove the rear wheel (3).
4. Disconnect the 6P connector for hazard and tail light.
5. Disconnect the jumper leads for PTO safety switch.
6. Remove the fenders (2).
7. Remove the seat (1).
(When reassembling)
■
IMPORTANT
• Be sure to assemble the seat switch 2P connector to the harness connector with Red / Green and Orange / White color wire. (If equipped OPC system.) (Refer to 9.
ELECTRICAL SYSTEM.)
Tightening torque Rear wheel mounting nut
260 to 304 N·m
26.5 to 31.0 kgf·m
192 to 224 ft-lbs
(1) Seat
(2) Fender
(3) Rear Wheel
(4) Three Point Linkage
W1012928
KiSC issued 04, 2006 A
M3-S5
M9000DT-M, WSM TRANSMISSION
Center Frame and ROPS
1. Remove the remote valve wire.
2. Remove the draft and position control lever grips (1), (2).
3. Remove the auxiliary speed change lever grip (7).
4. Remove the DT shift lever grip (4).
5. Remove the three point hitch lowering speed control grip (8) and
PTO lever (3).
6. Remove the center frame (6).
7. Remove the ROPS (5).
(When reassembling)
Tightening torque
ROPS mounting screw
M16 grade 9 screw
260 to 304 N·m
26.5 to 31.0 kgf·m
192 to 224 ft-lbs
(1) Position Control Lever Grip
(2) Draft Control Lever Grip
(3) PTO Lever
(4) DT Shift Lever Grip
(5) ROPS
(6) Center Frame
(7) Auxiliary Speed Change Lever Grip
(8) Three Point Hitch Lowering Speed
Control Grip
W1013193
Floor Mat and Housing Cover
1. Remove the floor mat (1).
2. Remove the housing cover (2).
(1) Floor Mat (2) Housing Cover
W1013600
Pedal Frame
1. Disconnect the brake rods (3) (Right and Left).
2. Disconnect the clutch rod (2).
3. Disconnect the shuttle rod (5).
4. Remove the delivery pipe (4) for PTO clutch.
5. Remove the pedal frame (1) with wire harness.
■
IMPORTANT
• After reassembling the pedal frame, be sure to adjust the brake pedal travel and clutch pedal free travel.
(When reassembling)
Tightening torque
Pedal frame mounting screw
77.5 to 90.2 N·m
7.9 to 9.2 kgf·m
57.1 to 66.5 ft-lbs
Shuttle rod length A
(1) Pedal Frame
(2) Clutch Rod
(3) Brake Rod
Factory spec.
268 mm
10.55 in.
(4) Delivery Pipe
(5) Shuttle Rod
W1013695
KiSC issued 04, 2006 A
M3-S6
M9000DT-M, WSM TRANSMISSION
Steps
1. Disconnect the foot accelerator rod (2).
2. Remove the steps (1).
(1) Steps (2) Foot Accelerator Rod
W1014294
Fuel Tanks
1. Remove the fuel hose (1), (2), (3), (4).
2. Remove the tank bands (6).
3. Remove the fuel tanks (5).
(1) Fuel Hose 1
(2) Fuel Hose 2
(3) Fuel Hose 3
(4) Fuel Hose 4
(5) Fuel Tank
(6) Tank Band
W1014446
Hydraulic Pipes and Brake Rod
1. Remove the suction pipe (1).
2. Remove the delivery pipe (2) for three point hydraulic system.
3. Remove the brake rods.
(1) Suction Pipe (2) Delivery Pipe
W1014576
Auxiliary Shift Lever
1. Disconnect the shift rod L
1
(1) and L
2
(2).
2. Remove the external circlip (3).
3. Take out the shift lever assembly.
(When reassembling)
• Be sure to adjust the shift rod length.
Shift rod length L
1
Shift rod length L
2
Factory spec.
Factory spec.
Approx. 318 mm
12.52 in.
Approx. 250 mm
9.84 in.
(1) Shift Rod
(2) Shift Rod
(3) External Circlip
(4) Shift Lever
W1014666
KiSC issued 04, 2006 A
M3-S7
M9000DT-M, WSM TRANSMISSION
Separating Transmission Case
1. Check the clutch housing case and transmission case are securely mounted on the disassembling stands.
2. Remove the transmission case mounting screws and nuts.
3. Separate the transmission case from the clutch housing.
(When reassembling)
• Apply liquid gasket (Three Bond 1216 or equivalent) to joint face of transmission case and clutch housing case.
Tightening torque
Transmission case and clutch housing mounting screw
Transmission case and clutch housing mounting nut
77.5 to 90.2 N·m
7.9 to 9.2 kgf·m
57.1 to 66.5 ft-lbs
103.0 to 117.7 N·m
10.5 to 12.0 kgf·m
76.0 to 86.8 ft-lbs
W1014796
(B) Disassembling Clutch Housing Case
Speed Change Cover
1. Remove the speed change cover (1).
(When reassembling)
• When reassembling the speed change cover (1), set the shifter and fork in neutral position.
• Apply liquid gasket (Three Bond 1216 or equivalent) to seam of speed change cover and clutch housing.
Tightening torque
Speed change cover mounting screw
23.5 to 27.5 N·m
2.4 to 2.8 kgf·m
17.4 to 20.3 ft-lbs
(1) Speed Change Cover
W1014944
Clutch Release Bearing and Bearing Case
1. Draw out the release bearing (1) and the release hub (5) together.
2. Remove the release fork setting screw (2).
3. Draw out the control shaft (4) to take out the release fork (3).
(When reassembling)
• After tightening the release fork setting screw to the specified torque, insert a wire through the holes of the setting screw head and release fork.
• Apply grease to the sliding surface of the clutch release hub.
• Apply grease to the bushing of control shaft.
Tightening torque Release fork setting screw
166.7 to 186.3 N·m
17.0 to 19.0 kgf·m
122.9 to 137.4 ft-lbs
(1) Release Bearing
(2) Release Fork Setting Screw
(3) Release Fork
(4) Control Shaft
(5) Release Hub
W1015074
KiSC issued 04, 2006 A
M3-S8
M9000DT-M, WSM TRANSMISSION
Bearing Holder
1. Remove the bearing holder 1 (1) with the shaft (2) by screwing
M8
×
Pitch 1.25 mm screws into holes A and B.
(When reassembling)
• Apply grease or transmission fluid to the O-ring.
Tightening torque
Bearing holder 1 mounting screw and nut
23.5 to 27.5 N·m
2.4 to 2.8 kgf·m
17.4 to 20.3 ft-lbs
(1) Bearing Holder 1 (2) Shaft
W1015255
Front Wheel Drive Gear
1. Remove the external snap ring (3) and 33T gear (2) with collar
(4).
2. Remove the external snap ring (5) and 36T gear (6).
3. Draw out the PTO propeller shaft (1).
(1) PTO Propeller Shaft
(2) 33T Gear
(3) External Snap Ring
(4) Collar
(5) External Snap Ring
(6) 36T Gear
W1015496
Disassembling Auxiliary Shift Section
1. Take out the PTO propeller shaft.
2. Remove the bearing holder 2 (15) mounting screws.
3. Remove the auxiliary shift section assembly.
(When reassembling)
• Direct the grooved side of the thrust collar (5) to the gear side.
Tightening torque
Bearing holder 2 mounting screw
77.5 to 90.2 N·m
7.9 to 9.2 kgf·m
57.2 to 66.5 ft-lbs
(1) External Snap Ring
(2) Shifter
(3) Hub
(4) Bearing
(5) Thrust Collar
(6) Needle Bearing
(7) Collar
(8) Needle Bearing
(9) 38T-19T Gear
(10) Thrust Collar
(11) External Snap Ring
(12) 47T Gear
(13) 15T Gear Shaft
(14) Bearing
(15) Bearing Holder 2
(16) Shift Fork
(17) Needle Bearing
(18) Collar
(19) Needle Bearing
(20) 37T Gear
(21) Shaft
(22) Rod
(23) Shifter
(24) Shifter Fork
(25) Needle Bearing
(26) 51T Gear
(27) Thrust collar
(28) Internal Snap Ring
(29) Bearing
(30) Internal Snap Ring
W1015618
KiSC issued 04, 2006 A
M3-S9
M9000DT-M, WSM TRANSMISSION
1st Shaft
1. Tap out the spring pin (33) from shift fork (32).
2. Remove the bolt (30), and take out the ball and spring.
3. Take out the pin (34) and ball from hole.
4. Draw out the shift rod (31) and take out the shift fork (32).
5. Remove the bearing holder 3 (35).
6. Remove the external snap ring (1).
7. Tap out the 1st shaft (13) to the rear.
8. Take out the gears.
(1) External Snap Ring
(2) Collar
(3) Bearing
(4) Synchro Holder
(5) Synchronizer Unit
(6) 26T Gear
(7) Inner Race
(8) Needle Bearing
(9) Thrust Collar
(10) Inner Race
(11) 20T Gear
(12) 15T Gear
(13) 1st Shaft
(14) 26T Gear
(15) Synchronizer Ring
(16) Shifter Assembly
(17) 30T Gear
(18) Inner Race
(19) Shifter
(20) Hub
(21) Synchronizer Pin 1
(22) Synchronizer Pin 2
(23) Synchronizer Ring
(24) Inner Core
(25) Retainer
(26) Shifter
(27) Key
(28) Spring
(29) Hub
(30) Bolt
(31) Shift Rod
(32) Shift Fork
(33) Spring Pin
(34) Pin
(35) Bearing Holder 3
W1016921
M3-S10
KiSC issued 04, 2006 A
M9000DT-M, WSM TRANSMISSION
1st Shaft (Continued)
(When reassembling)
• Apply molybdenum disulfide (Three Bond 1901 or equivalent) to inner surface of 26T gear (14) and 30T gear (17).
• Be sure to assembling the F-R synchronizer unit, align the oil groove (36) on the hub (20) and synchronizer pin 1 (21) as shown in the figure.
• Be sure to assemble the 3rd-4th synchronizer unit, set the spline teeth (37) on the shifter (26) to the key (27) as shown in the figure.
• Adjust the clearance of the gears on the 1st shaft by the collar (2).
Tightening torque
Bearing holder 3 mounting screw
23.5 to 27.5 N·m
2.4 to 2.8 kgf·m
17.4 to 20.3 ft-lbs
Side clearance of the gear on the 1st shaft
Factory spec.
Less than 0.3 mm
0.0118 in.
(Reference)
• Thickness of the collar (2) :
5.8 mm (0.228 in.), 6.0 mm (0.236 in.), 6.2 mm (0.244 in.)
(1) External Snap Ring
(2) Collar
(3) Bearing
(4) Synchro Holder
(5) Synchronizer Unit
(6) 26T Gear
(7) Inner Race
(8) Needle Bearing
(9) Thrust Collar
(10) Inner Race
(11) 20T Gear
(12) 15T Gear
(13) 1st Shaft
(14) 26T Gear
(15) Synchronizer Ring
(16) Shifter Assembly
(17) 30T Gear
(18) Inner Race
(19) Shifter
(20) Hub
(21) Synchronizer Pin 1
(22) Synchronizer Pin 2
(23) Synchronizer Ring
(24) Inner Core
(25) Retainer
(26) Shifter
(27) Key
(28) Spring
(29) Hub
(30) Bolt
(31) Shift Rod
(32) Shift Fork
(33) Spring Pin
(34) Pin
(35) Bearing Holder 3
(36) Oil Groove
(37) Spline Teeth
(38) Without Spline Teeth
[A] F-R Synchronizer Unit
[B] 3rd-4th Synchronizer Unit
W1234674
KiSC issued 04, 2006 A
M3-S11
M9000DT-M, WSM TRANSMISSION
18T Gear Shaft and 25T Idle Gear
1. Remove the external snap ring (1) and ball bearing (2).
2. Take out the 25T-23T gear (4).
3. Remove the external snap ring (17).
4. Tap out the 18T gear shaft (14) to the rear side.
5. Tap out the spring pin (19).
6. Tap out the 25T idle gear shaft (20) with gear (18).
(When reassembling)
• Apply molybdenum disulfied (Three Bond 1901 or equivalent) to inner surface of 32T gear (16) and 37T gear (11).
• Direct the grooved side of thrust collar (13) to the gear side.
(1) External Snap Ring
(2) Bearing
(3) Collar
(4) 25T-23T Gear
(5) Needle Bearing
(6) Collar
(7) Thrust Needle Bearing
(8) Thrust Collar
(9) 23T Gear
(10) 27T Gear
(11) 37T Gear
(12) Inner Race
(13) Thrust Collar
(14) 18T Gear Shaft
(15) Synchronizer Unit
(16) 32T Gear
(17) External Snap Ring
(18) 25T Idle Gear
(19) Spring Pin
(20) 25T Idle Gear Shaft
W1017018
Synchronizer Unit
(1) Inner Synchronizer Ring
(2) Center Ring
(3) Shifter
(4) Synchronizer Key
(5) Synchronizer Key Spring
(6) Outer Synchronizer Ring
W1017609
DT Propeller Shaft
1. Remove the external snap ring (3).
2. Pull out the propeller shaft 1 (5) to the rear side.
3. Remove the propeller shaft 2 (1) with 28T gear (2) to the transmission case upper side.
(1) Propeller Shaft 2
(2) 28T Gear
(3) External Snap Ring
(4) 24T Gear
(5) Propeller Shaft 1
W1017690
Gear Case
1. Remove the plug (5) and internal snap ring (6).
2. Remove the screw (10).
3. Tap out the shaft (8) to the front side.
4. Take out the 20T gear (1) and 31T gear (3).
(1) 20T Gear
(2) Collar
(3) 31T Gear
(4) Bearing
(5) Plug
(6) Internal Snap Ring
(7) Bearing
(8) Shaft
(9) Gear Case
(10) Screw
W1017798
KiSC issued 04, 2006 A
M3-S12
M9000DT-M, WSM
4. REAR AXLE
[1] MECHANISM
(1) Features
REAR AXLE
(1) Shaft 1
(2) 24T Gear
(3) Belleville (Three Pieces)
(4) 23T Gear
(5) Shaft 2
(6) Coupling
(7) Spacer (Option)
(8) Coupling (Option)
(9) Shaft 3
(10) Rear Axle Case
(11) Planetary Gear Support
(12) 66T Internal Gear
(13) 26T Planetary Gear
(14) Differential Case
(15) Differential Pinion Shaft
(16) Rear Axle
(17) Drop Axle Case 1
(18) 31T Gear
(19) Drop Axle Case 2
(20) Shaft 4
(21) Differential Lock Shift Fork
(22) Differential Lock
(23) Brake Shaft (12T Gear)
(24) Differential Side Gear
(25) Differential Pinion Gear
(26) 35T Bevel Gear
The rear axles are the final mechanism which transmit power from the transmission to the rear wheels. Direction of power transmitted is changed at a right angle by the differential gear and, at the same time, speed is reduced. It is further reduced by the planetary gear to drive the rear axles. The rear axles are semi-floating type with the ball bearing between the rear axle and rear axle case, which support the rear wheel load as well as transmitting power to the rear wheel. They withstand all the forces caused by tire rotation and side skidding.
KiSC issued 04, 2006 A
M4-M1
M9000DT-M, WSM
(2) Final Reduction System
REAR AXLE
The final reduction of M9000DT-M tractor is shown in figure.
■
Final Reduction Section
Shaft 1 (5)
→
Coupling (4)
→
Shaft 2 (2)
→
23T Gear
(3)
→
24T Gear (1)
→
31T Gear (7)
→
Rear Axle Shaft
(6).
(1) 24T Gear
(2) Shaft 2
(3) 23T Gear
(4) Coupling
(5) Shaft 1
(6) Rear Axle Shaft
(7) 31T Gear
W1013611
M4-M2
KiSC issued 04, 2006 A
M9000DT-M, WSM REAR AXLE
[2] SERVICING
(1) Tightening Toques
Tightening torques of screws, bolts and nuts on the table below are especially specified.
(For general use screws, bolts and nuts : See page G-13.)
Item
Rear wheel mounting nut
Drop axle case mounting screw and nut
Drop axle case mounting nut M12 grade 9
Rear axle nut
N·m
259.9 to 304.0
77.5 to 90.2
103.0 to 117.7
441.3 to 539.4
kgf·m
26.5 to 31.0
7.9 to 9.2
10.5 to 12.0
45.0 to 55.0
ft-lbs
191.7 to 224.2
57.1 to 66.5
76.0 to 86.8
325.5 to 397.8
W1012736
(2) Checking, Disassembling and Servicing
(A) Separating Drop Axle Case from Rear Axle Case
Draining Transmission Fluid
• See page MG-4.
W1010728
Rear Wheel
1. Place disassembling stand under the transmission case.
2. Remove the three point linkage (2).
3. Remove the rear wheel (1).
(When reassembling)
Tightening torque Rear wheel mounting nut
259.9 to 304.0 N·m
26.5 to 31.0 kgf·m
191.7 to 224.2 ft-lbs
(1) Rear Wheel (2) Three Point Linkage
W1010773
Drop Axle Case Assembly
1. Remove the drop axle case mounting screws.
2. Support the drop axle case (3) with nylon lift strap and hoist.
3. Separate the drop axle case (3) from rear axle case (1).
Tightening torque
Drop axle case mounting screw and nut
77.5 to 90.2 N·m
7.9 to 9.2 kgf·m
57.1 to 66.5 ft-lbs
(1) Rear Axle Case
(2) With 80 in. Wide Axle Spacer
(Option)
(3) Drop Axle Case
W1010912
M4-S1
KiSC issued 04, 2006 A
M9000DT-M, WSM REAR AXLE
Drop Axle Case
1. Remove the drop axle case (2), (3) mounting screw and nut.
2. Separating the drop axle case 1 (2) from drop axle case 2 (3).
3. Remove the 23T gear assembly (4) and 24T gear assembly (5).
(When reassembling)
• Apply liquid gasket (Three Bond 1216 or equivalent) to joint face of the drop axle case 1 (2) and drop axle case 2 (3).
■
IMPORTANT
• Reassembling 24T gear assembly is belleville (6) position as showing in the figure.
Tightening torque
Drop axle case mounting screw
Drop axle case mounting
M12 grade 9 nut
77.5 to 90.2 N·m
7.9 to 9.2 kgf·m
57.1 to 66.5 ft-lbs
103.0 to 117.7 N·m
10.5 to 12.0 kgf·m
76.0 to 86.8 ft-lbs
(1) With 80 in. Wide Axle Spacer
(Option)
(2) Drop Axle Case 1
(3) Drop Axle Case 2
(4) 23T Gear Assembly
(5) 24T Gear Assembly
(6) Belleville
W1011030
Rear Axle Nut
1. Fix the rear axle on the repair table or set to the rear wheel.
2. Remove the stake on the rear axle nut (1).
3. Remove the rear axle nut (1) with a rear axle nut wrench 92 (3).
(See page MG-6.)
4. Tap out the rear axle (2).
(When reassembling)
• Replace the rear axle nut (1) with a new one, and stake if firmly after tightening.
Tightening torque Rear axle nut
441.3 to 539.4 N·m
45.0 to 55.0 kgf·m
325.5 to 397.8 ft-lbs
(1) Rear Axle Nut
(2) Rear Axle
(3) Rear Axle Nut Wrench 92
W1011325
KiSC issued 04, 2006 A
M4-S2
M9000DT-M, WSM
6. FRONT AXLE
[1] MECHANISM
(1) Structure
FRONT AXLE
(1) Front Axle
(2) Oil Seal
(3) Internal Snap Ring
(4) Planetary Gear Support
(5) Planetary Gear Pin
(6) 22T Planetary Gear
(7) Front Axle Case Support
(8) 19T Bevel Gear
(9) Bevel Gear Shaft
(10) 18T Bevel Gear
(11) Case 1 (Option)
(12) Differential Lock Clutch
(13) Differential Lock Spring
(14) Differential Case
(15) 27T Bevel Gear
(16) Collar
(17) External Snap Ring
(18) 63T Internal Gear
(19) Plug
(20) 13T Bevel Gear
(21) Front Axle Case
(22) Oil Seal
(23) Oil Seal
(24) Differential Yoke Shaft
(25) O-Ring
(26) Front Differential Case
(27) Differential Lock Lever
(28) Propeller Shaft
(29) 18T Bevel Pinion Shaft
(30) Pinion Shaft
(31) Differential Pinion Gear
The front axle of the Mudder type is constructed as shown above. Power is transmitted from the transmission through the propeller shaft and to the spiral bevel pinion shaft, then to the spiral bevel gear after that to the differential gear. The power through the differential is transmitted to the differential yoke shaft and to the bevel gear shaft in the bevel gear case. The revolution is greatly reduced by the bevel gears, then the power is transmitted to the axle. The differential system allows each wheel to rotate at a different speed to make turning easier.
KiSC issued 04, 2006 A
M6-M1
EDITOR:
KUBOTA FARM & INDUSTRIAL MACHINERY SERVICE, LTD.
64, ISHIZU-KITAMACHI, SAKAI-KU, SAKAI-CITY, OSAKA, 590-0823, JAPAN
PHONE : (81)72-241-1129
FAX : (81)72-245-2484
E-mail : [email protected]
KUBOTA Corporation
Printed in Japan 2006. 03, S, E I , E I , e Code No.9Y011-18033
2001. 09, S, E I , E I , e
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Key Features
- 67.2 kW (90 HP) engine for ample power
- 12 forward and 12 reverse fully synchronized main and shuttle transmission with creep speed for smooth and efficient operation
- Impressive lifting force of 2500 kg at the lower link end for handling heavy loads
- Hydraulic control system with position, draft, and mix control for precise implement operation
- Live PTO (Independent) for operating implements without affecting tractor speed
- Swinging drawbar for easy and versatile implement attachment
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Frequently Answers and Questions
What type of engine does the Kubota M9000DT-M have?
How many forward and reverse gears does the Kubota M9000DT-M have?
What is the maximum lifting force of the Kubota M9000DT-M?
Does the Kubota M9000DT-M have a live PTO?
What type of hydraulic control system does the Kubota M9000DT-M have?
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