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T2315 Sd1 cat cover 27/6/03 6:26 PM Page 1
DO YOU HAVE ANY OLD UNITS?
WE’RE BUYERS AS WELL AS SELLERS
Alongside our new parts, we also offer parts which have been reconditioned
(to the very highest standards).
Because of this, we are often in the market for engines, gearboxes and axles which are suitable for reconditioning purposes.
Please give us a call.
WANTED URGENTLY
SD1 V8 Engines
(10A, 11A, 30A, 31A prefix only),
5 Speed Gearboxes
V8 & 2600 Auto Axles
Complete V8 Cars!!
ALL PARTS ARE GUARANTEED
“It’s our objective to ensure the satisfaction of every one of our customers.”
Please refer to our Price Guide for warranty information.
GAINSBOROUGH
A156
A1500
A57
WORKSOP
(A1 NORTH)
A156
B1241
SAXILBY
A57
A1133
B1190
DODDINGTON
RING
RO
AD
A46
A1434
B1398
B1398
A15
SCUNTHORPE
LINCOLN
B1190
B1188
A46
A158
GRIMSBY
LOUTH
B1190
B1178
B1188
A1
A46
RAF
WADDINGTON
B1178
NEWARK-ON-TRENT
A17
A607
A15
B1202
B1189
B1191
WOODHALL
SPA
A1
GRANTHAM SLEAFORD
BUSINESS HOURS
8.30am - 5.30pm Monday to Friday. 8.30am - 1.30pm Saturday.
(Closed Sunday and Bank Holidays Except Good Friday)
HOW TO FIND US
We’re 2 miles south of Lincoln, on the A15 Lincoln to Sleaford Road.
Rimmer Bros Ltd. Triumph House, Sleaford Road, Bracebridge Heath, Lincoln LN4 2NA, England.
Telephone: 01522 568000.
Fax: 01522 567600. E-Mail: [email protected] www.rimmerbros.co.uk
PARTS & ACCESSORIES CATALOGUE
EDITION 2.2
SOURCE CODE SD1M3
T2315 Sd1 cat cover 27/6/03 6:28 PM Page 3
T H E
R I M M E R
B R O S
S E R V I C E
A HIGH-PERFORMANCE CAR
AND PARTS SERVICE TO MATCH
WE HAVE THE
PARTS
-
WE GUARANTEE
THE QUALITY
-
WE’RE KEEN ON
PRICE
-
WE DELIVER
FAST
-
WE KNOW YOUR
CAR
-
PHOTO COURTESY OF BMIHT, GAYDON.
HELPING YOU CARE FOR YOUR ROVER SD1
The Rover SD1 was introduced in mid-1976 as a successor to the long-established P5 and P6 ranges. As the first Rover-Triumph product, this five-door hatchback was always intended to cover a wide section of the market.
By the time production ended in 1986, more than 300,000 cars of all types had been produced. In that time the car had been equipped with a choice of four, six and V8-cylinder petrol engines, and even with a
2.4-litre turbo diesel power unit.
Even the diesel-engined variety could beat 100mph, but the fastest SD1s of all were those fitted with the fuel-injected 190bhp 3.5-litre V8 engine - the Vitesse, and the Vanden Plas EFi models - these offering top speeds of 135mph in great style, luxury and comfort.
Despite its sleek Supercar looks, its high performance, and its performance-car image, the SD1 is mechanically uncomplicated, and is both simple and inexpensive to restore and maintain.
With this expanded Catalogue, we aim to help keep your job, of maintaining the Rover SD1, as straightforward as possible, not only with an unbeatable spare parts stock, but with affordable prices, swift and efficient service.
MEMBERS OF BRITISH MOTOR HERITAGE
British Motor Heritage is an organisation committed to the preservation of the cars which have special places in our motoring history. One of the ways in which it pursues this objective is by helping to ensure that replacement parts are available and are of sufficient quality. Stringent standards are necessary to meet the requirements of Heritage approval, and the highest accolade for any company involved with the supply of parts for classic cars is to have
Heritage approval. Rimmer Bros were invited to Heritage membership in 1987 and are approved for Rover SD1 & Triumph models in which we specialise.
SD1
TR2-8, SPITFIRE, GT6, STAG, 2000/2500,
HERALD/VITESSE, DOLOMITE/SPRINT.
THE CARS WE SPECIALISE IN
As well as supplying parts for your Rover SD1, we also concentrate on Triumph TR2/3/4/A, TR5/250, TR6, TR7/8,
Stag, Spitfire, GT6, 2000/2500/2.5Pi, Dolomite (inc Sprint), Herald, Vitesse, Range Rover, Discovery, Freelander,
90/110 and Land Rover ‘Series’ vehicles.Please refer to inside rear cover for details on all our catalogues.
46
PAGES
218
PAGES
50
PAGES
32
PAGES
FRONT AND BACK COVER PHOTOS COURTESY OF BMIHT, GAYDON.
UK . WORLDWIDE . THE
210
PAGES
54
PAGES
42
PAGES
226
PAGES
74
PAGES
185
PAGES
106
PAGES
90
PAGES
90
PAGES
BROWSE OUR
CATALOGUES
ON YOUR PC!
SEE PRICE GUIDE
FOR DETAILS
44
PAGES
OUR
CATALOGUES
ARE YOUR PASSPORT TO THE FINEST
MAIL-ORDER PARTS SERVICE
RIMMER BROS CATALOGUES
If you are a Triumph, SD1, Range Rover,
Freelander or Discovery owner - a catalogue will be despatched FREE including post & packing.
Small postage charge made for additional catalogues.
FOR YOUR COPY, PHONE, FAX, WRITE OR E-MAIL,
QUOTING YOUR CUSTOMER NUMBER IF POSSIBLE.
FULL SET OF CATALOGUES
(POSTAGE CHARGES)
£10
(UK)
£15
(Europe)
£35
(Rest of World)
Once registered as a customer for a specific vehicle you will be automatically updated
(free of charge) with any new catalogue or price guides as they are published.
T2315 Sd1 cat 1 27/6/03 11:29 AM Page 1
SO WHERE DO WE GET OUR PARTS
Wherever possible we supply original stock from BL/Rover sources - lots of parts are still manufactured. Where this fails, we sometimes have parts re-manufactured. We have Heritage approval to do this, because we have satisfied them as to our quality control standards, and we use original tooling and factory drawings where these are available. Where original parts are unavailable and the cost of re-manufacture is prohibitive, we may supply a suitable alternative or in certain cases offer a used (non safety critical) part.
THE PEOPLE YOU’RE DEALING WITH
This company really is owned by two brothers named Rimmer. Bill and Graham started their business from humble beginnings in the early
1980s, and it has grown to be one of the leading organisations of its kind in the world, supplying parts Worldwide to an ever growing list of customers.
Both Bill and Graham still work full-time in the business, helped now by over 50 members of staff.
The main qualification of membership of our staff is a recognition that our customers, and our company reputation, depend on our ability to get every aspect of our service right first time.
THE STOCK WE NEED TO GIVE THE
SERVICE YOU NEED
Our degree of specialisation means two things.
Firstly, our people know the cars we’re dealing with inside and out, and can give you any advice you might need regarding part selection.
Secondly, we are able to stock in depth just about any part you might need. Triumph House is our latest HQ, acquired in 1991. With nearly 50,000 square feet of warehousing alone, it is a cavernous building, and it needs to be! It currently contains more than 100,000 recorded part numbers with over 30,000 stock lines, and we hold as many of each as necessary to make it almost impossible to run out of stock.
All other aspects of our operation receive equal emphasis. A truly efficient mail order and stock control system. The latest racking and storage facilities for fast and accurate “order picking”.
Careful packaging and despatch procedures.
COMMITMENT TO CUSTOMER SERVICE
Helpful - Accurate - Fast - Efficient
The overall objective at Rimmer Bros is to achieve customer satisfaction at all times.
Our people know your car well, and every member of our staff is dedicated in helping to preserve Classic Cars.
Our computer system gives up-to-the minute information regarding availability and the price of any item.
We have an enviable reputation for despatching goods when the customer needs it, quickly and efficiently.
We try to make all our systems and documentation easy to follow and use, and make sure that our catalogues and price guides really do help our customers choose the right parts easily, first time.
TRADE MARKS & LOGOS: The ‘Rover’ and ‘Heritage’ logos used herein are registered Trade Marks of British Motor Heritage Ltd, and are used with their license under the special ‘Heritage’ approval scheme.
© Copyright Rimmer Bros. All rights reserved. No part of this publication may be copied, reproduced, stored in any retrieval system, communicated or transmitted in any form or by any means, including
Photocopying, Electronic, Mechanical or otherwise, without prior written permission from Rimmer Bros Ltd.
ROVER SD1 PARTS SPECIALIST
T2315 Sd1 cat 1 27/6/03 11:29 AM Page 2
TELEPHONE NUMBER
SALES
01522
568000
(Overseas +44 1522 568000)
FAX NUMBER
SALES
01522
567600
(Overseas +44 1522 567600)
E_MAIL & INTERNET
[email protected]
Internet
www.rimmerbros.co.uk
ADDRESS DETAILS
Rimmer Bros, Triumph House,
Sleaford Road, Bracebridge Heath,
Lincoln, LN4 2NA, England.
THIS CATALOGUE & OUR PRICE GUIDE
There are no prices in this catalogue. Use it to select the parts you need, then check their cost by referring to the separate Price Guide which represents the other half of our ordering system. The price guide is updated and reprinted more frequently, but we ask that you confirm all prices when ordering.
It may also list additional parts (new lines) that we have introduced since this catalogue was printed, and it has more detailed information about ordering & delivery methods. It also has information on warranties and a ‘Trouble Shooter Guide’.
ORDERING BY PHONE
Please quote your home postcode and part numbers where possible. This gives instant access to our computerised records and stock control system. If you have any difficulty in selecting the parts you need, our expert staff can help.
UK Payment for Phone Orders
(See also “Overseas Orders & Payment.”)
When you have checked on price, availability and delivery costs you can place your order by phone using
Visa, MasterCard, Delta/Connect, Switch, Solo, American
Express, Diners Club, or JCB. You will merely need to tell us the card number, expiry date (or issue number), cardholder’s full name and registered card address.
After Hours Ordering Service
We operate a 24-hour answering/ordering service which is available to card holders out of normal hours for both UK and Overseas customers. Just leave all necessary details on our telephone voice mails, ie your vehicle type, year, model, the parts and/or the part numbers you require, plus your name, address (inc, postcode), credit card details and delivery address (if different).
Writing out these details before phoning usually helps a caller to give us clear instructions. If at all possible, please also leave a daytime telephone number.
ORDERING BY POST
Triumph House, Sleaford Road, Bracebridge Heath, Lincoln, LN4 2NA, England.
We ask you to phone first if at all possible - to check your parts selection, and to advise of delivery charges. Because prices and availability sometimes change, we can also confirm the exact remittance needed avoiding unnecessary delays. If you have not been able to telephone, please give us all possible information - car type/year, RH or LH, front/rear etc - so we can check your selection
(including your name, address and postcode) in all correspondence.
Use our Order Form if you can. It asks specifically for all the details we might need. Please photostat or request additional copies of the order form if required.
UK Payment for Post Orders
(See also “Overseas Orders & Payment.”)
Send your remittance with the order. The ‘Pricing’ section in the Price Guide tells you how to calculate the amount.
We accept payment by personal cheque even if the cheque guarantee card limit is exceeded. All we require is your full name and address on the back of the cheque along with your cheque card number and for business cheques, a relevant letterhead. Cheques or P.O.s made out “Rimmer Bros
Ltd” please.
Note, if you are unsure as to the exact amount to send, you can write across the top of your cheque,
“Cheque Value Not To Exceed £...”. You can post us your credit card details if you prefer. If you send cash, note that we cannot accept responsibility for any loss, so registered mail is essential. Bank drafts and Building Society cheques are also accepted. For Bank Transfer information see Price Guide.
ORDERING BY FAX
UK CUSTOMERS: 01522 567600 OVERSEAS CUSTOMERS: +44 1522 567600
See also “Overseas Orders & Payment.”
Another facility for customers who wish to make enquiries, or order by credit, debit or charge card. Again, we will need your name, address (inc. postcode), credit card details and delivery address
(if different). Plus fullest possible car/parts details - as for orders by post.
ORDERING BY E-MAIL AND THE INTERNET
For Internet surfers our web site holds details on all our parts catalogues and has an on line ordering facility. Use our E-Mail address for sending your order or parts enquiry. State if you require us to confirm prices, as they can sometimes alter at short notice.
www.rimmerbros.co.uk
E-Mail:
[email protected]
T2315 Sd1 cat 1 27/6/03 11:29 AM Page 3
COLLECTING IN PERSON
If you wish to ‘call and collect’, you will always be made welcome at our shop and sales counter during business hours. Our Visitor Information Centre has lots of interesting details of each production model and the factories where they were produced.
Customers drive here regularly from all over Europe. Lincoln is a historic Cathedral city and is an excellent place to visit. We’re about 2 miles south of Lincoln on the A15 Lincoln to Sleaford road (see map on back cover). We advise you to pre-check by phone that we have the part/s you want in stock.
We accept payment by credit card, cash, bank draft, travellers cheque, building society cheque, and personal cheque (when presented with a cheque card) even if the cheque card limit is exceeded, and by business cheque with accompanying letterhead.
PRICING
For full information and details on prices, VAT, & VAT exempt export sales, please refer to the latest
Price Guide. Written quotations are available on request, for parts and/or delivery charges. Please confirm all prices when ordering - prices and availability can sometimes change at short notice. Up to date prices can be found on our web site.
OVERSEAS ORDERS & PAYMENT
We supply parts to classic car owners Worldwide.
We have thousands of customers in Europe and regularly send parts as far afield as Australia, North
America, Africa and the Far East. Delivery costs of course, vary greatly (depending on size/weight/urgency). We can quote accurately for the cost of parts and delivery once your requirements are known.
Our Multi-language European Order Forms explain how to order parts in English, Italian, German, Spanish and French.
WE EXPORT TO THE
EC & WORLDWIDE
TEL:
+44 1522 568000
FAX:
+44 1522 567600
E-MAIL:
[email protected]
Payment By Export Customers:
There is a choice of payment methods for customers overseas;
A) Credit card, Debit card or Charge card.
B) Bank cheque - in ££s sterling (Drawn on a London Bank)
C) Travellers Cheques (signed) - in ££s sterling.
D) Giro Cheques in ££s sterling.
E) By Bank Transfer - see Price Guide.
PLEASE NOTE THAT ALL TRANSACTIONS MUST BE IN ££s STERLING.
CHOICE OF DELIVERY METHODS
(For Further Information/Cost Details, Please Refer to Price Guide)
UNITED KINGDOM
There are numerous delivery options for the UK mainland ranging from Post (first class or parcel post) to overnight carrier services. We can advise of the best method of despatch when you telephone.
The type of service that we recommend depends upon the size, weight and urgency of the parts you require.
Our price guide indicates the approximate costs, and we will confirm the final invoice total at the end of the call if required.
WORLDWIDE (NON EC COUNTRIES)
We started exporting parts Worldwide in 1982, and since then we have gained an excellent reputation for our speed & efficiency of service.
Delivery costs are based on size, weight, and method of delivery. We have discounted rates with well known carriers, so costs are kept to a minimum. Send us a list of the parts you need (using post, phone, fax or E-Mail), tell us quantities and urgency, and we will work out the best delivery method and quickly advise you of the cost.
Written quotations are available on request.
EC COUNTRIES
The European Community Single Market permits the free movement of goods between all EC countries. This allows us to provide a superb service to all our customers within the EC, with the benefits of improved delivery - via lower charges and easier documentation. Deliveries can be easily arranged using air or surface transport. Our Price Guide indicates approximate costs.
CATALOGUE CONTENTS
PAGE
Popular Parts (Quickfinder) 7
Engine & Components
V8
2600/2300
2000
2400TD
Clutch
Engine & Gearbox Mountings
8
28
30
31
32
33
Cooling & Heating
Fuel System
34
36
Exhausts 42
Gearbox 44
Propshafts & Rear Axle 47
Suspension
Front 48
Rear 50
Packages 51
Road Wheels & Roadside
Tools/Equipment
Brake System
Steering
Electrical System
Body Work
Body Fittings & Finishers
Interior Trim
Clearance Stock
Accessories
52
53
56
58
65
68
74
75
77
NEW & RECONDITIONED PARTS
Almost every part we list is sold brand-new, but in many instances we also offer you the facility to buy “Reconditioned”
(usually giving us your old component in part-exchange).
Where there is a reconditioned version of a part, you will find the letter ‘R’ added at the end of the part number.
EXCHANGE SURCHARGES (REFUNDABLE)
Where parts are sold on an exchange basis, an “Exchange
Surcharge” is applied – a deposit in effect, which is refunded to you when your old unit is received by us. This system allows you to make an exchange without having to send the old unit first ... it can often prevent your vehicle being off the road. The amount of the Exchange Surcharge is shown in the Price Guide in italics below the part number.
Before returning your old unit, please telephone our customer service dept on 01522 568000 in order to obtain a return authorisation number. See reverse of invoice for full details of return procedure. Units must be drained of oil, water and be serviceable; we reserve the right to retain all or part of the surcharge if the unit is irreparable, damaged or not identical to the type supplied.
SELECTED USED PARTS
We are often asked for parts that are no longer available, where the cost of re-tooling or re-manufacturing is prohibitive, and there is little or no chance of the part becoming available. We have also found that some customers prefer the option of being able to buy a (non safety critical) used alternative, where perhaps the cost of a new part is unjustified.
Over the years, we have acquired many parts which are suitable for re-sale. You will find these parts listed in the Price
Guide under the same part number reference as new but with a
‘U’ suffix. All used parts have been cleaned and inspected and are sold as serviceable when fitted.
“Errors & Omissions Excepted. All parts offered subject to availability.
All part numbers, illustrations and photographs used in this catalogue are intended for reference/identification purposes only, and are not necessarily an exact representation of the goods supplied. Whilst we make every effort to ensure the accuracy of product descriptions in this catalogue, they are based upon information supplied by the manufacturer/distributor at the time of publication. There may be occasions - due to circumstances beyond our control when specifications are changed, or when goods become temporarily unavailable.”
Certain part numbers have been superseded to an alternative number when a later version or updated specification is offered.
T2315 Sd1 cat 1 27/6/03 11:29 AM Page 4
The last all British Rover
PHOTO COURTESY OF BMIHT, GAYDON.
The SD1 Project
Rover's SD1 project was a 'first' and a 'last' for the Solihull-based company.
It was the first-ever Rover to have a hatchback body style, and it was the last new all-British Rover model to carry that famous badge. It was also the first to be assembled in a large new factory building at Solihull, known as the East Block, then
(from 1982) the first Rover to be assembled at Cowley.
But what does 'SD1' mean? In fact it was conceived in 1972 by the newlymerged Rover and Triumph businesses, both of which were controlled by British
Leyland. Because the planners looked on this as a rather specialised business and this was the first project they had tackled together, it was logical that it should carry the SD1 code name, which stood for 'Specialist Division No.1'. Although it never appeared in any company badging, or advertising, this was a name which stuck, and by which everyone remembers it today.
Before they both became part of Leyland in 1966/1967 (and of British
Leyland in 1968), Rover and Triumph were direct rivals. Both produced fine ranges of saloon cars - Rover and Triumph 2000s - and both hoped to develop replacements for those cars in the 1970s. Work had actually started on such projects when British Leyland merged Rover with Triumph into a 'Specialist
Division', taking the decision to combine their strengths. The result was the birth of a brand-new range of cars, coded SD1. This was intended to replace all the medium and large-size Rovers and Triumphs - P5s, P6s, 2000s and 2.5 PIs though with a larger cabin and a greater choice of engines.
Except for the use of Rover's fine light-alloy V8 engine in some versions, the
SD1 was a brand new design - a new body shell, new engines, transmissions, steering, and styling. It was intended to sell in large numbers, to world markets, for a number of years.
Spen King was in overall control of this car's design and development,
Gordon Bashford of Rover worked up the overall layout, and David Bache's department produced the styling. As a true co-operative effort, styling, body engineering and most 'chassis' design was entrusted to Rover at Solihull, while a brand new six-cylinder overhead-camshaft engine, new four or five-speed gearbox and a sturdy new rear axle were all developed by Triumph in Coventry. Much effort also went into making the new transmission suitable for the Triumph TR7/TR8 sports cars, which were being designed at the same time.
Rover always planned to use one style, a smart fastback/hatchback fivedoor layout which had nothing in common with any previous Rover or Triumph shapes. Although the plushy seats took away some of the extra space for passengers, this new car had a bigger cabin than the Rover 2000 and Triumph models which it replaced.
The engine bay was made deliberately roomy (which makes it that much easier for maintenance work today), so that engines as diverse as the existing lightalloy V8, and an all-new in-line overhead-cam 'six' could be installed. There would be a four-speed gearbox for the original 2300 at first, but all other types used a five-speeder, while Borg Warner automatic transmission was optional.
Compared with previous Rovers and Triumphs, the new car had a simple
'chassis', with MacPherson strut front suspension and power-assisted rack-andpinion steering, and a live rear axle with coil spring, torque tube, trailing arm and
Watts linkage location. Front wheel disc brakes and radial-ply tyres were standard on all models.
The 155bhp/3.5-litre V8 3500 was the first car to be launched in mid-1976
(when it cost £4,750), this being joined by the 123bhp/2.3-litre and 136bhp/2.6litre 'six' varieties at the end of 1977 (their prices starting at £5,350 - Britain's price inflation was high at this time).
These were all fast cars - the 2600 being capable of 121mph, the original
3500 reaching about 125mph (though fuel consumption was often little better than
20mpg). because of the high performance of the V8-engined car, and the good carrying capacity, many Rover 3500s were bought by British police forces in the next decade.
Having won the European Car of the Year award for 1977, the SD1 got off to a great start, and sales were strong until the second Energy Crisis then hit the world's motor industry in 1979. This was doubly unfortunate for Rover, who were just preparing to launch the SD1 in the North American market, where it then only sold slowly due to American buyers' short-lived dislike of V8-engined cars. It was withdrawn after two years.
To make the car more attractive to more people in the next few years, Rover then began to expand the range, not only with smaller-engined, more economical varieties, but with even faster, up-market types. First to appear, in mid-1979, was the short-lived V8-S which, though mechanically identical to the 3500, had higherspecification trim and furnishings. Cast alloy road wheels, leather upholstery, full air-conditioning and a sliding sunroof were all standard.
Only a year later the range was further revised, with the better-equipped
2300S arriving, with the 3500 being renamed 3500SE, and with a new V8-engined
Vanden Plas taking over from the V8-S.
Facelift
Early in 1982 the range was completely revitalised, and at the same time final assembly was moved from Solihull to the existing British Leyland (ex-Morris) factory at Cowley, near Oxford. Although the same basic structure and style were retained, there were many visual differences between the new and original types and - soon - two new engines.
The 'Series 2' cars all had large polyurethane bumpers and enlarged hatchback tailgate glass, which came complete with a wipe-wash mechanism. At the front, headlamps were more neatly flush-fitting than before, there was a large chin spoiler under the bumper and a small but definite radiator air intake above the bumper. The SD1, somehow, looked somewhat chunkier and more purposeful than before.
Inside the car there was a completely revised, very well-equipped, facia/instrument panel, complete with a centre console, along with new trim materials and carpeting.
At the same time, Rover also introduced a new derivative, a new-generation
Rover 2000, which was absolutely no relation to the previous type though it carried the same name. As the entry-level model in the SD1 range, this used the corporate
BL overhead-camshaft O-Series engine normally found in cars like the Morris Ital, a smaller engine which looked quite lost in the SD1's engine bay.
For the Rover 2000, it was a 101bhp/1,994cc unit with twin-SU carburettors. Even though this was the least powerful of all SD1s so far launched, it could still reach more than 105mph, and return about 24mpg fuel economy.
5
T2315 Sd1 cat 1 27/6/03 5:24 PM Page 5
Only a few months later, in April 1982 (and only for export at first), the 2400SD Turbo version was also introduced, this using a
2.4-litre turbocharged four-cylinder engine, manufactured by VM of
Italy. Aimed specifically at certain European markets, this was a
'tax-break' model for those markets like Italy which put operating economy ahead of performance: although the engine only produced
90bhp, it produced lusty torque, a top speed of 103mph, and fuel economy of better than 30mpg. Automatic transmission was never available in the diesel-engined car.
By the middle of 1982, therefore, when the revised range had settled down, there were seven models in the line-up - 2000,
2300, 2300S, 2400 SD Turbo, 2600S, 3500SE and Vanden Plas types, all of them with the same style, but with different visual touches concerning wheels, badges and decoration.
Fuel-injected excitement
The most impressive SD1 of all was then introduced at the end of 1982, when the mighty 190bhp Vitesse appeared. Under the bonnet there was a high-output version of the famous V8 engine, still of 3.5-litres, but now complete with Lucas fuel injection, and with a strengthened gearbox, while the chassis was further improved with 205/60 VR 15 low-profile tyres, ventilated front disc brakes and a big black polyurethane transverse rear spoiler which was intended to trim the handling for truly high-speed driving. Automatic transmission was available in 1984, but very few such cars were ever built. Suitably prepared, the Vitesse was a remarkably successful competition car.
Intended to make the SD1 truly competitive in motorsport, the Vitesse was also a formidable road car, for it handled better than any previous SD1, could cruise all day at 100 - 120mph where such speeds were still legal - and it was still at least as fuel-efficient as the lower-powered, carburetted, 3500s had ever been.
It was, however, an expensive car - the first Vitesses went on sale at
£14,950 - but no other British Rovers offered such relaxed, high-geared, highspeed capability.
Except for minor changes to keep the cars abreast of the latest exhaust emission regulations, and a number of trim, equipment and furnishing up-grades, in the next few years there were no further major mechanical changes to the SD1 range.
A high-specification Vanden Plas version of the 2600 type was introduced in May 1984, and at the same time a new model called the Vanden Plas EFi was also introduced, this replacing the original Vanden Plas type, by combining the
Vitesse's 190bhp fuel-injected engine and chassis with the existing top-of-therange Vanden Plas trim and furnishings. It was only available with automatic transmission.
Before SD1 assembly finally ended, a variety of specially-engined types were produced in overseas countries, using modified CKD (Completely Knocked
Down) kits supplied from the UK. The South African SD and SDX models used 2.6litre six-cylinder engines evolved from the BL Princess 2200 design (not the
Triumph 2.6-litre), while in India there was a car called the Standard 2000 which used the much-modified running gear of the obsolete Standard Vanguard! None of these cars was ever marketed in the UK.
Assembly of SD1s finally ran down during the first half of 1986, yet even then the SD1 was not replaced by a new all-British car, for after ten years the next big Rover was a front-wheel-drive design based on the new Honda Legend, and equipped with a variety of Austin-Rover or Honda power units.
All in all (see the panel) more than 300,000 SD1s of all types had been built.
SD1s in motorsport
British Leyland's 'works' Motorsport department began to support SD1s in motor racing from 1980 and (briefly) in long-distance rallies in the early 1980s. In every case, these cars used highly-tuned V8 engines.
The first Group 1 cars appeared in the British Touring Car Championship in
1980 (when Jeff Allam's car won the supporting race to the British GP), and were always competitive. Tom Walkinshaw Racing ran the 'works' cars from 1981 winning six BTCC Championship rounds in 1981 and again in 1982. Other cars, in the meantime, began winning races in Europe.
To meet new rules, Group A SD1 Vitesses took over in 1983, these featuring fuel injection and 290bhp engines. Although the cars won the Championship title
'on the tracks', and Andy Rouse's privately-prepared car won the 1984 BTCC title, there was much controversy over Rover's interpretation of the regulations and the
'works' team then turned to the European Touring Car Championship instead.
Rover entered a three-car team in the 1985 ETC, winning several longdistance races, but from 1986 the first of the opposing turbocharged
'homologation specials' overwhelmed them, and the racing effort was wound down as SD1 production came to an end.
In Group A form - especially after the arrival of the fuel-injected Vitesse the SD1 was also a competitive Group A rally car. Starting in 1983, Tony Pond won several Group A categories and Championships, his Vitesses being quite the fastest of the normal-production cars entered in these events.
SD1 Production Figures : 1976 - 1986
Rover have never been able to provide completely detailed production figures.
Choosing from several Rover sources, these are the approximate production figures for every significant model:
20,554
10,081
Four-cylinder types:
2000
2400SD Turbo Diesel
Six-cylinder types:
2300/2300S
2600/2600S family
V8-cylinder types:
3500/3500SE/3500VDP
V8-S
Vitesse
VDP EFi
42,996
108,572
107,916
1,040
3,897
1,113
PHOTO COURTESY OF BMIHT, GAYDON.
6
Total of the above 296,169
Nevertheless, when all CKD assembly is considered Rover state that a Grand
Total of 305,139 cars of this type were produced in ten years.
T2315 Sd1 cat 1 27/6/03 11:31 AM Page 6
QTY REQ.
PART NO.
DESCRIPTION QTY REQ.
PART NO.
DESCRIPTION DESCRIPTION QTY REQ.
PART NO.
POPULAR PARTS
This section will help you find the parts which are most frequently called for; filters, gaskets, seals, bushes etc.
If you are unsure, you will find each part listed again under its appropriate section.
Service Items Drive Belts Oil Seals
Oil Filter;
V8 (1)
2600/2300
2000
2400TD
Sump Plug Washer;
(1)
(1)
(1)
3500
2600/2300
2000
2400TD
Air Filter;
GFE187
GFE167
GFE171
GFE295
(1)
(1)
213961A
UKC1748
(1)
UAM2857
(1)
BAU4979
3500 - Carb
(Cylindrical Air Box)
(2)
Carb
(Oval Air Box)
(2)
EFi (1)
2600/2300 - ‘76 - ‘82 (2)
‘82 Onwards (1)
2000 (1)
2400TD (1)
Fuel Filter;
Carb - All Models (1)
EFi (1)
Diesel (1)
PAS Reservoir Filter (1)
Early models with separate fluid reservoir
GFE1068
GFE1117
GFE1104
GFE1072
GFE1113
GFE1113
GFE1113
GFE7004
GFE7001
GFE5304
AAU8449
Thermostat;
3500 - 88°
82° Alternative
2600/2300 - 88°
(1)
(1)
(1)
82° Alternative (1)
2000 (Thermostat & Housing) (1)
2400TD (Thermostat & Housing)
Thermostat Gasket;
3500
2600/2300
(1)
(1)
GTS106
GTS104
GTS108
GTS101
GTS273
GTS278
GTG125
GTG103
Pressure Cap (15psi);
All except 2000 & 2400TD (1)
2000 & 2400TD
Rotor Arm;
(1)
V8 - Lucas type
- Mallory Type
2600/2300 - Points
GRC110
GRC130
(1)
GRA117
(1)
RB7472
(1)
GRA2128
- Electronic
2000 - Points
- Electronic
Distributor Cap;
(1)
GRA114
(1)
GRA2128
(1)
V8 - Lucas type
- Mallory type
2600/2300 - Points
- Electronic
2000 - Points
(1)
(1)
(1)
(1)
(1)
(1) - Electronic
Spark Plugs;
V8 - Carbs ‘76-‘82 (8)
- Carbs ‘82 Onwards
- EFi
(8)
(8)
2600/2300 (6)
2000 (4)
Ignition Coil;
V8 - ‘76-‘82
- ‘82 Onwards
(1)
(1)
- Moroso
2600/2300/2000 - Points
- Electronic
HT Leads;
(1)
(1)
(1)
GRA2143
GDC117
RB7469
GDC137
GDC148
GDC142
GDC156
GSP4382
GSP4362
GSP6462
GSP4573
GSP4563
GCL143
GCL143
RB7475
GCL132
GCL143
V8
- Standard
- Silicone
2600/2300
2000
- Standard
- Silicone
(1)
(1)
(1)
(1)
(1)
GHT206
GHT182S
GHT801
GHT146
GHT146S
Fan Belt;
V8 - Carb (Non Air Con)
- EFi & Air Con
2600/2300
2000
2400TD
Power Steering Belt;
V8 - Early
(1)
(1)
(1)
(1)
(1)
GFB215
GCB51118
GCB10925
GCB10914
GCB11038
- Late
(Integral Reservoir)
2600/2300 - Early & Late
2000
2400TD
(1)
GCB20825
(1)
GFB20864
(1)
GCB10975
(1)
GCB11100
(1)
GCB10914
Air Conditioning Drive Belt;
3500 (2)
GFB20768
2600/2300
Cam Belt;
(1)
GCB21075
2600/2300
2000
(1)
(1)
GTB1029
GTB1024
Cables
Accelerator Cable;
3500 - ‘76-‘80
- ‘81 Onwards
2600/2300 - ‘76-‘82 RHD
- ‘76-‘82 LHD
(1)
(1)
(1)
(1)
CRC481
NAM6865
CRC2259
CRC1683
- ‘82 Onwards (1)
NAM6810
2000 - RHD
2400TD - RHD
(1)
(1)
CRC4076
CRC3976
Choke Cable - Early Models
Lever - Choke Control
Cold Start Cable (2400D)
RHD
(1)
(1)
(1)
(1)
CRC516
CRC1733
CRC3998
CRC3999
LHD
Speedo Cable ‘76-‘82;
All RHD Models
‘76-‘80
(Release Arm Connector Type)
(1) GSD295
‘80-‘82
(Eurosnap Connector Type)
(1) GSD380
Kickdown Cable - Automatic;
3500 Borg Warner
2600/2300 Borg Warner
(1)
(1)
All Models GM180
(except 2000)
(1)
2000 GM180
Bonnet Release Cable
All Models
Handbrake Cable
(1)
(1)
(1)
RTC117
RKC5625
PKC2184
RKC5797
BRC228
GVC1036
Engine Gasket Sets
Head Gasket Set
V8 - 3.5
- Standard
- Composite
V8 - 3.9/4.6
- Standard
- Composite
2600/2300
2000
2400TD
Sump Gasket Set;
V8 - All Models
2600/2300
2000
2400TD
(1) GUG1066HS
(1)GUG1066HS
COM
(1)
RB7447
(1) RB7447COM
(1)
BHM1417B
(1)
AJM1259B
(1) GUG1064HS
(1) GUG1538CS
(1)
RTC2217B
(1)
AJM291B
(1) GUG1539CS
Crankshaft Oil Seal - Front;
V8 - All Models
2600/2300
2000
2400TD
Crankshaft Oil Seal - Rear;
V8 - 3.5/3.9
V8 - 4.6
(1)
ERC7987A
(1)
UKC3344
(1)
(1)
AHU2241
AEU2174
2600/2300
2400TD
Camshaft Oil Seal - 2000
Gearbox Oil Seals - Manual;
(1)
(1)
(1)
(1)
(1)
611409A
ERR2640
UKC467
AEU2034
12H5079
Front
Rear
Suffix A, B & C
Suffix D
GM180
Differential Oil Seals;
(1)
UKC1060
(1)
UKC3949
(1)
FRC6084A
Rear Oil Seal - Automatic Gearbox;
Borg Warner (1)
(1)
RTC447
AEU2852
Pinion (1)
Extension Tube
Front Hub Oil Seal
Rear Hub Oil Seals;
Inner
Outer
(1)
(2)
(2)
(2)
UKC4995
RKC1554
GHS101
GHS186
GHS187
Rubber Seals
Windscreen Seal Kit
Tailgate Aperture Rubber
Tailgate Glass Rubber
(All models);
‘76-‘82
‘82 onwards
Air Intake Seal - Bonnet
(1)
(1)
(1)
(1)
(1)
Bonnet Seals - ‘76-‘82;
Radiator (Centre)
Radiator (Outer)
Headlamps
Radiator to Body Seal
(1)
(2)
(2)
(2)
Bonnet to Headlamp Seal -‘82 on (2)
Door Waist Seal - Outer;
Front Right to VIN 30983
VIN 30984 on
Front Left to VIN 30983
VIN 30984 on
Rear
(All models)
RTC2063
BLP1048
BRC37
BRC9769
BRC5876
BRC441
BRC442
BRC2588
BRC9299
JRC1433
(1)
BRC3260
(1)
JRC2898
(1)
BRC3261
(1)
JRC1717
Right
Left
Door Waist Seal - Inner;
All models ‘76-’82
Front
Rear
Door Aperture Seal
(All models);
Front
Right
Left
(1)
(1)
(2)
(2)
JRC1718
JRC1719
BRC8504
BRC8505
(1)
ADL1879
(1)
ADL1880
Rear
Right
Left
Door Bottom Seal;
Fitted to VIN 269807
Front
Rear
(1)
(1)
ADL1881
ADL1882
(2)
BRC9297
(2)
BRC9298
Rear Quarterlight Seal;
Right (1)
Left (1)
Fascia to Windscreen Seal
BRC202
BRC203
(1)
BRC2682
7
SD1 V8 section 26/6/03 2:47 PM Page 1
SD1-V8
OWNERS
V8 ENGINE & COMPONENTS
This section (page 9 to page 27) covers ALL applications for Rover V8 engines, including SD1.
We have reproduced the contents of our V8 ENGINE
CATALOGUE (edition 2.2) which is very comprehensive. It includes details of SALOON/
SPORTS engines (which are suitable for the SD1) and
4x4 engines (suitable for Land Rover applications).
Please use this section to select the engine or component(s) you need by referring to the relevant description and part number.
Many owners will also find this section useful as a reference when perhaps considering ‘Transplants’ from other vehicles since it covers many different specification combinations dependent upon application.
8
V8 Engine update 11/3/05 2:09 pm Page 1
V8 ENGINE UPDATE
REVISED ENGINE SPECIFICATION AND LISTINGS
LONG AND FULL ENGINES
March 2005
APPLICABLE TO THE FOLLOWING CATALOGUES:-
Description Qty Req
V8 Engines - Performance
‘Long’ Units
The following listings replace those on page 8 in our
V8 Engine catalogue.
Part No.
LONG ENGINE
This update sheet lists the revised range of engine units that we now supply and is an addendum to our V8 Engine Catalogue (edition
2.2), Range Rover Catalogue (edition 2.2),
Discovery Catalogue (edition 2.0), Defender
Catalogue (edition 2.0), and our Rover SD1
Catalogue (edition 2.2).
The engine listings for both full and long engines along with their part numbers have changed. The following listings substitute both
Standard and Performance units. There is also minor revision to Short Engines.
Due to on-going old core shortages and availability of Full Engines suitable for reconditioning, we now only supply ‘Long
Engines’ for immediate delivery. Long Engines are supplied less timing cover, sump and rocker gear so you will need to re-use your existing units (It is important that your timing cover is suitably inspected, overhauled or replaced as necessary. Additionally, the
Rocker gear should be stripped, cleaned and checked for wear - all components are available at low cost - refer to catalogue).
We will be pleased to recondition customer’s own units (to ‘full’ engine specification) on request and can quote to do so on an individual basis.
The range of long engines listed is much simplified since they are now suitable for all applications both saloon car and 4x4 vehicle.
Please note that for 1995 on applications:
Range Rover Series 2 (P38A), Discovery, TVR and Morgan, the ‘GEMS’ type engine is required which has a crank sensor pick-up (for the ignition timing) at the rear of the block casting and is fitted with a camshaft with no provision for the distributor drive making it unsuitable for earlier applications.
Description Qty Req Part No.
V8 Engines -
Standard ‘Long’ Units
The following listings replace those on page 7 in our
V8 Engine catalogue.
ALL APPLICATIONS.
Supplied less timing cover, sump, & rocker gear.
Exchange unit must be ‘Like for Like’.
Surcharge will only be refunded upon receipt
& inspection of suitable old unit.
3.5 Litre Long Engine
Exchange.
(1)
Includes recon block, small journal crank
(short keyway), 3/3 cylinder heads, cam, followers and timing gear.
Installation Kit
Includes oil, filter, gaskets etc.
(1)
3.9 Litre Long Engine
(1)
Exchange.
Includes recon/relinered block (not cross bolted), small journal crank (long keyway), 3/4 cylinder heads, cam, followers and timing gear.
Installation Kit
Includes oil, filter, gaskets etc.
(1)
RB8000R
RB8003
RB8001R
RB8003
4.0 Litre Long Engine
GEMS’ type
Exchange.
(1)
Suitable for Series 2 (P38A) Range
Rover/Discovery/TVR/Morgan etc (‘95 on).
ERR5012STRG
Non ‘GEMS’ type (1) ERR5012STRNG
Exchange.
Suitable for all Non Series 2 (P38A) Range
Rover/Discovery/TVR/Morgan etc (to ‘95).
IDENTIFICATION: ‘GEMS’ Efi uses a crank sensor pick-up on rear of engine block (1995 on).
SPECIFICATION: Exchange. Rebuilt large journal cross bolted block with ‘Top Hat’ liners, large journal crank, cylinder heads, cam, followers and timing gear. Crank spacer STC1893SPACER is required for non-serpentine timing covers.
Installation Kit
Includes oil, filter, gaskets etc.
(1)
RB8003
4.6 Litre Long Engine
GEMS’ type (1)
ERR5013STRG
Exchange.
Suitable for Series 2 (P38A) Range
Rover/Discovery/TVR/Morgan etc (‘95 on).
Non ‘GEMS’ type (1) ERR5013STRNG
Exchange.
Suitable for all Non Series 2 (P38A) Range
Rover/Discovery/TVR/Morgan etc (to ‘95).
IDENTIFICATION: ‘GEMS’ Efi uses a crank sensor pick-up on rear of engine block (1995 on).
SPECIFICATION: Exchange. Rebuilt large journal cross bolted block with ‘Top Hat’ liners, large journal crank, cylinder heads, cam, followers and timing gear. Crank spacer STC1893SPACER is required for non-serpentine timing covers.
Installation Kit
Includes oil, filter, gaskets etc.
(1)
RB8003
ALL APPLICATIONS.
Supplied less timing cover, sump, & rocker gear.
Exchange unit must be ‘Like for Like’.
Surcharge will only be refunded upon receipt
& inspection of suitable old unit.
4.0 Litre Performance Long Engine (1)
RB8004R
Exchange.
Please specify if ‘GEMS’ or Non ‘GEMS’ block required and intended vehicle application.
Rebuilt large journal cross bolted block with
‘Top Hat’ liners, large journal crank, cylinder heads, cam, followers and timing gear.
Crank spacer STC1893SPACER is required for non-serpentine timing covers.
Note: all units neutrally balanced. Crank pulley
& flywheel can also be balanced at extra cost.
Installation Kit
Includes oil, filter, gaskets etc.
(1)
RB8003
4.6 Litre Performance Long Engine (1)
RB8005R
Exchange.
Please specify if ‘GEMS’ or Non ‘GEMS’ block required and intended vehicle application.
Rebuilt large journal cross bolted block with
‘Top Hat’ liners, large journal crank, cylinder heads, cam, followers and timing gear.
Crank spacer STC1893SPACER is required for non-serpentine timing covers.
Note: all units neutrally balanced. Crank pulley
& flywheel can also be balanced at extra cost.
Installation Kit
Includes oil, filter, gaskets etc.
(1)
RB8003
4.8 Litre Performance Long Engine (1)
RB8006R
Exchange.
Please specify if ‘GEMS’ or Non ‘GEMS’ block required and intended vehicle application.
Rebuilt large journal cross bolted block with
‘Top Hat’ liners, large journal crank, cylinder heads, cam, followers and timing gear.
Crank spacer STC1893SPACER is required for non-serpentine timing covers.
Note: all units neutrally balanced. Crank pulley
& flywheel can also be balanced at extra cost.
Installation Kit
Includes oil, filter, gaskets etc.
(1)
RB8003
5.2 Litre Performance Long Engine (1)
RB8007R
Exchange.
Please specify if ‘GEMS’ or Non ‘GEMS’ block required and intended vehicle application.
Rebuilt large journal cross bolted block with
‘Top Hat’ liners, large journal crank, cylinder heads, cam, followers and timing gear.
Crank spacer STC1893SPACER is required for non-serpentine timing covers.
Note: all units neutrally balanced. Crank pulley
& flywheel can also be balanced at extra cost.
Installation Kit
Includes oil, filter, gaskets etc.
(1)
RB8003
V8 Short Engines
Addendum to page 9 in our V8 Engine catalogue.
All other Short Engines remain unchanged.
Note: All Short Engines are exchange.
4.6 Litre Rebuilt Short Engine -
High compression
(1) STC1893HCR
Pre-series 2 (P38A) Range Rover applications (to ‘95).
4.8 Litre Rebuilt Short Engine
(1)
RB7676R
5.2 Litre Rebuilt Short Engine
(1)
RB7682R
PLEASE NOTE: These units are supplied with a
‘Rebuilt’ large journal cross bolted block with
‘Top Hat’ liners. All other parts are new.
Part numbers are suffixed ‘R’.
Triumph House, Sleaford Road, Bracebridge Heath, Lincoln LN4 2NA.
Tel: 01522 568000. Fax: 01522 567600. E-mail: [email protected] www.rimmerbros.co.uk
SD1 V8 section 26/6/03 2:48 PM Page 2
RIMMER BROS V8
Built by Race Engineers
QUALITY, PERFORMANCE
& ENGINEERING EXCELLENCE
AT AN AFFORDABLE PRICE.
Engine Definitions
TURN-KEY ENGINE FULL ENGINE
Full engine - Built-up engine assembly, comprising block (crank, rods &
pistons), cylinder heads (valves, guides & springs), camshaft & timing gear, rocker gear, pushrods and fitted sump, timing cover and oil pump.
Full engines are either bench-run or dyno tested.
LONG ENGINE
Turn-key engine - Ready-to-install, built-up engine assembly, complete
with all ancillary components, fuel system & engine mountings. Turn-key engines can also be supplied dyno-run.
Please contact us for a quotation based on either one of our Standard or
Performance Full engines with your choice of fuel system and ancillary components.
SHORT ENGINE
Long engine - Built-up block & cylinder heads assembly, including crank,
rods & pistons, valves, guides & springs (less rocker gear), plus camshaft, followers & timing gear.
9
Short engine - Built-up block assembly, comprising crank, rods & pistons.
SD1 V8 section 26/6/03 2:48 PM Page 3
Engine Types
All engines - Standard or Performance - are available in two formats: Saloon/Sports or 4x4.
‘Saloon/sports’ engines are suitable for direct
replacement of non 4x4 applications, such as Rover
SD1, TR8, TVR etc. They are fitted with saloon type timing covers (see Note - Timing Covers on page 11) and sumps and, in the case of Performance engines, are fitted with fast road camshaft.
‘4x4’ engines are fitted with Range Rover type
timing covers and sumps (see Note - Timing Covers on page 11) and, in the case of Performance engines, are fitted with high-torque camshaft.
Please note: certain 3.9 & 4.2 litre engines fitted to Range
Rover and Discovery models from 1994 onwards are fitted with an “intermediate” type timing cover, incorporating a distributor
(as fitted to earlier engines), a crank-driven oil pump and a single, “serpentine” ancillary drive belt. These timing covers require a long-nose crankshaft and are therefore unsuitable for fitting to certain engines. However, they are available to special order at a small additional cost - please inform the sales department at the time of ordering.
Standard engines are the choice for anyone
wishing to replace a worn-out engine with one of a similar type. These engines are a straight swap, enabling the existing ancillary components and fuel system to be retained. Please note that if installing a ‘Standard’ engine of higher capacity than that fitted, modifications to the fuel system may be required (including ECU if applicable).
Performance engines incorporate modifications
designed to increase horsepower & torque - such as big-valve cylinder heads and fast-road camshafts and usually require modifications to the fuel system
(including ECU if fitted).
To gain maximum benefit from our Performance engines, we also recommend fitting tubular manifolds
(Sports exhaust system) and K&N air filter(s).
ENGINE NUMBER IDENTIFICATION
We have included a reference chart of Rover V8 engine numbers from 1970 onwards, which will help you to identify the engine fitted to your vehicle. The engine number of most Rover V8s is stamped on the left hand side of the block deck, adjacent to the dipstick tube, although some very early engines had the number stamped on the bellhousing flange at the rear of the block. The chart also contains a brief description of features, such as compression ratio and gearbox type and also the approximate year of production. Therefore, if your engine has been changed at some time, it should still be possible to correctly identify it.
To ensure you receive the correct parts, please have your engine number ready before ordering.
Note: “Pulsair” and “Air
Injection” are terms applied to engines equipped with
Air Rail type cylinder heads; ie cylinder heads with steel pipes located in holes just above the exhaust ports (fitted to carb
Range Rover & TR8 engines only).
‘Detoxed” refers to a variety of emission control devices including Air Rails - fitted to carb engines.
ROVER V8 ENGINE NUMBERS
Engine Number Application Approximate Year
30A0000
37A0000
48600133A
37A0000
10G00001
11G00001
12G00001
14G00001
15G00001
19G00001
20G00001
21G00001
22G00001
24G00001
27G00001
22D00001
23D00001
24D00001
FACTORY 3.5 LITRE ENGINES
84000001A
84100001A
84300001A
P5 3500 10.5:1cr
P5 3500 10.5:1cr
P5 3500 10.5:1cr
42500001A
42700001A
43000001A
43200001A
45100001A
45300001A
45500001A
46600001A
48100001A
48500001A
P6 3500 auto 10.5:1cr
P6 3500 auto 8.5:1:cr
P6 3500S auto 10.5:1:cr
P6 3500S auto 8.5:1:cr
P6 3500 auto 10.5:1cr
P6 3500 auto 8.5:1:cr
P6 3500 auto 10.5:1cr
P6 3500S auto USA
P6 3500S manual 10.5:1:cr
P6 3500S manual 10.5:1:cr
1967-1976
1967-1976
1967-1976
1967-1976
1967-1976
1967-1976
1967-1976
1967-1976
1967-1976
1967-1976
10A00001A SD1 manual 9.35:1cr
11A00001A SD1 auto 9.35:1cr
12A00001A SD1 manual 8.13:1cr USA efi
13A00001A SD1 auto 8.13:1cr USA efi
14A000001A SD1 auto 8.13:1cr Sweden
15A00001A SD1 auto 8.13:1cr Australia
1976-1987
1976-1987
1979-1980
1979-1980
1976-1987
1976-1987
16A00001A SD1 auto 8.13:1cr Japan
17A00001A SD1 V8S manual 9.35:1cr
18A00001A SD1 V8S auto 9.35:1cr
19A00001A SD1 manual 8.13:1cr Australia
20A00001A SD1 Australia 8.13:1cr efi
21A00001A SD1 Australia 8.13:1cr efi
23A00001A SD1 manual 8.13:1cr SE/VDP
24A00001A SD1 auto, air con 8.13:1cr SE/VDP
1976-1987
1979-1980
(VDP 1981 on)
1979-1980
(VDP 1981 on)
1976 onwards
1982 onwards
1982 onwards
1982-1987
1982-1987
25A00001A SD1 manual 8.13:1cr SE/VDP
26A00001A SD1 auto 8.13:1cr SE/VDP
1982-1987
1982-1987
27A00001A SD1 manual, air con 8.13:1cr SE 1982-1987
hot climate
28A00001A SD1 auto, air con 8.13:1cr SE 1982-1987
hot climate
30A00001A SD1 Vitesse manual 9.75:1c
31A00001A SD1 efi auto 9.75:1cr
32A00001A SD1 Vitesse manual, air con 9.75:1
33A00001A SD1 efi auto, air con 9.75:1
34A00001A SD1 Switzerland 9.35:1cr
36A00001A SD1 Switzerland 9.35:1cr
38A00001A SD1 factory recon 9.35:1cr
39A00001A SD1 factory recon 9.35:1cr
10E000001A TR8 manual8.13:1cr
11E000001A TR8 auto 8.13:1cr
12E000001A TR8 federal efi manual 8.13:1cr
13E000001A TR8 federal efi auto 8.13.:1cr
14E000001A TR8 manual 8.13:1cr
15E000001A TR8 auto 8.13:1cr
1982-1987
1982-1987
1982-1987
1982-1987
1982-1987
1982-1987
1982-1987
1982-1987
1980
1980
1980
1980
1980
1980
Morgan +8 9.75:1cr efi
Morgan +8 9.75:1cr efi
Morgan +8 9.35:1cr carb
TVR 350i 9.75:1cr efi
Land Rover Stage 1 V8 8.13:1cr
Land Rover Stage 1 V8 8.13:1cr
Land Rover Stage 1 V8 8.13:1cr
Land Rover 90/110 8.13:1cr
Land Rover 90/110 8.13:1cr
Land Rover 90/110 Saudi
Land Rover 90/110 8.13:1cr
Land Rover 90/110 8.13:1cr
Land Rover 90/110 Australia
Land Rover 90/110 8.13:1cr
Discovery manual, carb 8.13:1cr
Discovery manual efi 8.13:1cr
Discovery auto efi 8.13:1cr
Discovery efi 9.35:1
1982
1982
1982
1983 on
1983 on
1983 on
1983 on
1983 on
1983 on
1983 on
1989
1990
1990
1990
Engine Number Application
35500001C,D,ER.Rover carb 8.25:1cr
35500001F R.Rover carb 8.13:1cr
34100001 R.Rover carb 8.25:1cr
35900001A R.Rover carb CKD 8.25:1cr
39800001F R.Rover carb Australia 8.13:1cr
11D00001A R.Rover carb pulsair 9.35cr
13D00001A/B R.Rover carb auto 8.13cr
15D00001A/B R.Rover carb pulsair auto 9.35cr
16D00001A/B R.Rover carb pulsair auto 9.35cr
17D00001A/B R.Rover carb pulsair manual 9.35cr
18D00001A/B R.Rover carb manual 8.13cr
19D00001A/B R.Rover carb pulsair manual 9.35cr
20D00001B R.Rover carb pulsair manual 8.13cr
21D00001B R.Rover carb pulsair auto 8.13cr
22D00001
23D00001
24D00001
25D00001
26D00001
R.Rover/efi manual 8.13:1cr
R.Rover/efi auto 8.13:1cr
R.Rover/efi manual 9.35:1cr
R.Rover efi auto 9.35:1cr
R.Rover carb manual 9.35:1cr
27D00001
28D00001
29D00001
30D00001
31D00001
R.Rover carb auto 8.13:1cr
R.Rover carb manual 8.13:1cr
R.Rover carb auto 8.13:1cr
R.Rover carb manual 8.13:1cr
R.Rover efi 8.13:1cr 8.13:1cr
Approximate Year
1970-1983
1970-1983
1970-1983
1970-1983
1970-1983
1970-1983
1981-1985
1981-1985
1981-1985
1983-1985
1983-1985
1983-1985
1983-1985
1983-1985
1986 onwards
1986 onwards
1986 onwards
1986 onwards
1986 onwards
1986 onwards
1986 onwards
1986 onwards
1986 onwards
1986 onwards
FACTORY 3.9 LITRE ENGINES
47A00001 Morgan +8 9.35:1cr efi
37A40P0000 TVR Chimaera 9.80:1cr efi
47A40P0000 TVR Chimaera 9.80:1cr efi
30G00001
31G00001
Land Rover Defender Japan 9.13:1cr efi
Land Rover Defender 50LE efi auto
35D00001
36D00001
37D00001
38D00001
R.Rover/Discovery efi manual 9.35:1cr 1988 onwards
R.Rover/Discovery efi auto 9.35:1cr 1988 onwards
R.Rover/Discovery efi manual 8.13:1cr 1988 onwards
R.Rover/Discovery efi auto 8.13:1cr 1988 onwards.
FACTORY 4.2 LITRE ENGINE
40D00001 R.Rover 4.2efi 8.94:1cr
FACTORY 4.0 LITRE ENGINES
42D00001A S2 R.Rover4.0 efi HC
44D00001A S2 R.Rover4.0 efi LC
57D00001A S2 R.Rover4.0 efi LC
58D00001A S2 R.Rover4.0 efi HC
92D00001A S2 R.Rover Canada 4.0 efi LC
95D00001A S2 R.Rover NAS 4.0 efi HC
FACTORY 4.6 LITRE ENGINES
46D00001A S2 R.Rover4.6 efi HC
48D00001A S2 R.Rover4.6 efi LC
59D00001A S2 R.Rover 4.6 efi LC
60D00001A S2 R.Rover 4.6 efi HC
93D00001A S2 R.Rover Canada 4.6 efi LC
96D00001A S2 R.Rover NAS 4.6 efi HC
MISCELLANEOUS ENGINES
S46D0000A Morgan +8 9.35:1cr efi
37A50P0000 TVR Griffith/Chimaera 500 10:1cr efi
47A43P0000 TVR Griffith 4.3 efi
47A50P0000 TVR Chimaera 500 10:1cr efi
47G50P0000 Sherpa 3.5
1992 onwards
1994-2002
1994-2002
1998-2002
1998-2002
1998-2002
1998-2002
1994-2002
1994-2002
1998-2002
1998-2002
1998-2002
1998-2002
We are pleased to be able to offer a fitting service for either our full or short engines.
Please contact us for a quotation or to discuss your requirements.
OUR CHARGES ARE VERY REASONABLE!
Engine Cradles
All engine assemblies are bolted to a steel cradle, for ease of handling and to minimise the risk of damage whilst in transit.
There is a surcharge for the cradle, refundable on its return. When returning an exchange engine, use the cradle for sending the old unit back and we will then refund both surcharges together.
Engine cradles can also be bought outright.
Engine cradle - Part No.
S005000EC
10
SD1 V8 section 26/6/03 2:49 PM Page 4
DESCRIPTION QTY REQ.
PART No.
V8 Engines - Standard
Long & Full Units
New ‘long’ engine;
See Engine Definitions.
New long engines are available in 4.0 litre and 4.6 litre capacities. They comprise a new, cross-bolted, large-bearing block assembly, fitted with new cylinder heads and standard camshaft & timing gear.
Note: Crank spacer STC1893SPACER is required for nonserpentine timing covers,
4.0 litre (1) ERR5012ST
4.6 litre (1) ERR5013ST
New ‘full’ engine;
See Engine Definitions and Notes - Timing Covers.
Please state if serpentine timing cover is required (extra cost).
New full engines are available in 3.5 litre, 4.0 litre and 4.6 litre capacities. Specification is the same as new long engines
(3.5 litre blocks are not cross-bolted), with the addition of new timing cover/oil pump assembly, new sump and new rocker gear.
Saloon/sports
3.5 litre
4.0 litre
4.6 litre
(1)
RB7119
(1)
RB7481
(1)
RB7649
4x4
3.5 litre
4.0 litre
4.6 litre
(1)
RA1227
(1)
RA1228
(1)
RA1229
Recon ‘full’ engine;
See Engine Definitions and Notes - Timing Covers.
Please state if serpentine timing cover is required (extra cost).
Recon full engines are available in 3.5 litre, 3.9 litre and 4.6
litre capacities. They comprise a reconditioned block (relinered for 3.9), crankshaft & con rods with new pistons, or new, cross-bolted short engine assembly (4.6 litre); new camshaft & followers, new timing gear and reconditioned cylinder heads with new valves, guides & springs. They are also fitted with new rocker shafts & rocker arms, reconditioned timing cover (inc. new oil pump gears, pressure switch & relief valve) and sump.
Saloon/sports
3.5 litre
3.9 litre
4.6 litre
(1)
RB7119R
(1)
RB7481R
(1)
RB7649R
4x4
3.5 litre
3.9 litre
4.6 litre
(1)
RA1227R
(1)
RA1228R
(1)
RA1229R
Note: all engines are sold on an exchange basis - please refer to the Price Guide. The old unit must be a suitable type - please verify with our Sales Department if you intend to upgrade and install a different engine to that fitted.
All full engines, including 4.6 litre, are suitable as direct replacements for any Rover V8 engine. However, modifications to the fuel system (including ECU if fitted) may be required when replacing a 3.5 or 3.9 litre engine with a larger capacity unit.
All Standard engines are compatible with unleaded petrol/lpg and are bench run.
For manual transmission vehicles, we recommend fitting a new clutch while the engine is being replaced.
FULL ENGINE
Full Engine
Installation Kits
Full engine installation kit;
Includes oil, oil filter, gaskets etc.
Saloon/sports
4x4
(1)
(1)
RB7490
RA1236
Bolt kit - engine to gearbox (1)
RB7130
Kit includes engine to bellhousing bolts & washers.
Suitable for most vehicles.
LONG ENGINE
IMPORTANT NOTES - FULL & LONG ENGINES
Please note the following important points regarding engine assembly:
Long Engine Build-up.
These engines are supplied less rocker gear, pushrods, sumps & timing covers. It is absolutely essential that these items are checked, cleaned and correctly assembled prior to running your engine.
Check for wear on the underside of rocker shafts, on either side of the pedestals.
Check for wear on the valve tips of rocker arms.
Check pushrods for straightness and equal length.
Clean the sump and oil pick-up pipe.
Clean the timing cover and check the oil pump housing for wear and damage.
Replace all seals and gaskets.
If in any doubt, always replace with new components.
The cooling system - including the radiator and heater - should be flushed through with clean water and the hoses checked before re-using.
The correct ratio (minimum 33%) of antifreeze must be maintained at all times.
Oil coolers should be flushed of old engine oil.
Engine & gearbox mountings should be checked and renewed as necessary.
The clutch operating system should be checked for wear.
Rocker covers should be cleaned internally.
All engines - oil pump priming.
All engines not fitted with crank-driven oil pumps should have their oil pumps primed before initial start-up. Please consult a workshop manual for this procedure.
Long & Full Engines - Ancillary Components.
If you are re-fitting ancillary components - water pump, alternator, distributor, carburettors or fuel injection - check that they are suitable for re-using.
We recommend having carburettors serviced and fuel injectors cleaned/replaced before re-fitting.
Failure to observe these points may lead to engine damage and may also invalidate the engine’s warranty.
NOTES - TIMING COVERS
& SERPENTINE DRIVE BELTS
Full engines are supplied with fitted timing covers, as follows:
For ‘Saloon/sports’ engines, the timing cover supplied is the Rover SD1 type, with distributor-driven oil pump.
For ‘4x4’ engines, the timing cover supplied is the Land Rover type, with distributor-driven oil pump (as fitted to Range Rover up to 1994).
For 3.9 litre engines and above, both types of timing cover can be exchanged for the “intermediate” type timing cover - which incorporates a crank-driven oil pump, provision for a distributor and serpentine ancillary drive belt - for a small extra charge. If required, please request this when ordering your engine (ancillaries fitted to pre ‘95 vehicles may not be compatible with serpentine timing covers please contact our Sales Department to verify this).
1995 ON TIMING COVER WITH CRANK-
DRIVEN OIL PUMP
11
SD1 V8 section 26/6/03 2:50 PM Page 5
DESCRIPTION QTY REQ.
PART No.
V8 Engines -
Performance Full Units
Performance engines are available in 4.0, 4.6, 4.8
& 5.2 litre capacities, giving a broad range of power and torque outputs to suit every budget.
They are built to an extremely high specification, which guarantees maximum power and long life.
Please note: specifications can be altered to suit your individual requirements - from ultra-big valve cylinder heads and solid-lifter camshafts to full turn-key Performance engines - phone us to discuss your needs.
Performance Engine Basic Specifications
All Performance engines are built around a crossbolted, large-journal block; all feature a
Performance camshaft (the type depends on the intended application) and double roller timing chain sets. Finally, Performance engines are all fitted with fully ported and polished, big valve cylinder heads, to Stage 3 specification or above
(See Performance Cylinder Heads for details).
NOTES - ENGINE BALANCING
All Performance engines are dynamically balanced
(ie their rotating components are balanced individually and not as one assembly). The benefit of balancing in this way is that individual components can be replaced, if need be, without upsetting the balance of the whole engine.
However, the benefits of balancing the engine are lost if any of the associated rotating parts are not also balanced; therefore, we strongly recommend that your crankshaft pulley and flywheel (manual transmission vehicles) are neutrally balanced before being fitted to your engine.
As there are numerous variations of crankshaft pulley and flywheel, the easiest way to make sure you have the correct, balanced components for your needs is to send us your original crank pulley and flywheel for balancing at the time of placing your engine order. These items will then be balanced (at extra cost) and returned to you with your engine.
DESCRIPTION
Performance ‘full’ engine;
See our Power Outputs table, right.
See also Notes - Timing Covers page 11.
Please state if serpentine timing cover is required (extra cost).
Saloon/sports
4.0 litre
4.6 litre
4.8 litre
5.2 litre
4x4
(1)
(1)
RB7651R
(1)
RB7483R
RB7675R
(1)
RB7681
4.0 litre
4.6 litre
4.8 litre
5.2 litre
(1)
(1)
(1)
(1)
RA1230R
RA1231R
RA1232R
RA1339
CROSS-
BOLTED
BLOCK
Note: all engines are sold on an exchange basis please refer to the Price Guide. The old unit must be a suitable type - please verify with our Sales
Department.
All full engines, including 5.2 litre, are suitable as direct replacements for any Rover V8 engine.
However, modifications to the fuel system
(including ECU if fitted) may be required when replacing a 3.5 or 3.9 litre engine with a larger capacity unit.
All Performance engines are compatible with unleaded petrol and lpg.
For manual transmission vehicles, we recommend fitting a new clutch while the engine is being replaced.
QTY REQ.
PART No.
DESCRIPTION
4.8 LITRE
PERFORMANCE
ENGINE ON
THE DYNO
QTY REQ.
PART No.
FORGED PISTON &
H-BEAM CON ROD
BIG
VALVES
12
VERNIER TIMING
CHAIN SET
Power Outputs
The table below is a guide to typical power & torque outputs of our range of V8 Full engines.
Please note that these figures are intended only as an indication of the performance potential of each engine. In reality, power figures may vary considerably depending on final application; choice of induction system, exhaust and intended
RPM range all have a significant effect on final power output.
To achieve the required power, it may be necessary to modify the fuel system - particularly on fuel injection engines. See Fuel section for details, or speak to our Sales Department for advice.
Each Performance Full engine is supplied with a dyno test sheet, giving actual power figures obtained on the dyno. All Full engines are bench run.
Standard Engines
PEAK POWER PEAK TORQUE
3.5 litre 165 bhp 190 lb/ft
3.9 litre
4.6 litre
200 bhp
220 bhp
240 lb/ft
290 lb/ft
Performance Engines
4.0 litre 250 bhp 260 lb/ft
4.6 litre
4.8 litre
5.2 litre
260 bhp
290 bhp
310 bhp
300 lb/ft
330 lb/ft
350 lb/ft
Full Engine
Installation Kits
Full engine installation kit;
Includes oil, oil filter, gaskets etc.
Saloon/sports
4x4
(1)
(1)
RB7490
RA1236
Bolt kit - engine to gearbox (1)
RB7130
Kit includes engine to bellhousing bolts & washers.
Suitable for most vehicles.
SD1 V8 section 26/6/03 2:50 PM Page 6
DESCRIPTION QTY REQ.
V8 Short Engines
PART No.
Short engines are sold on an exchange basis (except certain new short engines). The old unit must be a suitable type (1980 onwards) otherwise a surcharge will apply.
3.5 litre - new short engine
Comprises new block/crank/bearings/pistons/rods
(assembled). Less cam & followers.
low compression (8.13:1) (1)
ETC7714
high compression (9.35:1) (1)
RB7121
3.5 litre - recon short engine (exchange)
Comprises recon block, rebored with new pistons/cam bearings/reground crank & new bearings (assembled).
Less cam & followers.
low compression (8.13:1) (1) ETC7714R high compression (9.35:1) (1)
RB7121R
3.9 litre - new short engine (1)
RB7487
Comprises new block/crank/bearings/pistons/rods
(assembled). Less cam & followers.
3.9 litre - recon short engine (1)
RB7487R
Comprises recon block, relinered with new pistons/rings/cam bearings/reground crank & new bearings (assembled). Less cam & followers.
3.9 litre - uprated short engine (1) RB7487UR
Comprises new, large journal block, cross-bolted & ARP mains studs. Crank/rods & pocketed pistons. Lightened
& balanced assembly. Less cam & followers.
4.2 litre - short engine (1)
ERR4171
Comprises block/crank/bearings/pistons/rods
(assembled). Less cam & followers.
4.0 litre - new short engine
Series 2 Range Rover application.
NB. Unsuitable for use with pre ‘95 heads as low compression ratio results.
Large journal, cross-bolted type.
Comprises new block/crank/bearings/pistons/rods (assembled).
Less cam & followers.
low compression* (8.13:1) (1)
STC1890
high compression* (9.35:1) (1)
STC1891
*Please see Note regarding “Compression Ratios -
Cylinder Heads & Short Engines”, right.
4.6 litre - new short engine
Series 2 Range Rover application.
NB. Unsuitable for use with pre ‘95 heads as low compression ratio results.
Large journal, cross-bolted type.
Comprises new block/crank/bearings/pistons/rods
(assembled). Less cam & followers.
When using this short engine to replace earlier type (3.5 or 3.9) engines, a crank spacer - part no. STC1893SPACER - may be required. Please enquire for details.
Sump pan may also require relieving to allow swing clearance for front web of crank.
low compression* (8.13:1) (1)
STC1892
high compression* (9.35:1) (1)
STC1893
*Please see Note “Compression Ratios - Cylinder Heads
& Short Engines”, right.
4.6 litre - new short engine - high compression
Pre-Series 2 Range Rover applications.
Suitable for use with pre-Series 2 Range Rover cylinder heads (see Notes “Compression Ratios, Cylinder Heads &
Short Engines”, right).
Large journal, cross-bolted type.
Comprises new block/crank/bearings/pistons/rods (assembled).
Less cam & followers.
When using this short engine to replace earlier type (3.5 or 3.9) engines, a crank spacer - part no. STC1893SPACER - may be required. Please enquire for details.
Sump pan may also require relieving to allow swing clearance for front web of crank.
high compression* (1) STC1893HC
*Please see Note regarding “Compression Ratios,
Cylinder Heads & Short Engines”.
4.8 litre - new short engine (1)
RB7676
Comprises large journal, cross-bolted block & long stroke
(86mm) crank. ARP mains studs, new pistons & rings.
Less cam & followers.
When using this short engine to replace earlier type (3.5 or 3.9) engines, a crank spacer - part no. STC1893SPACER - may be required. Please enquire for details.
Sump pan may also require relieving to allow swing clearance for front web of crank.
5.2 litre - new short engine (1)
RB7682
Comprises large journal, cross-bolted block, fitted with special 96mm bore liners, long stroke (90mm) crossdrilled crank, steel rods & new pistons (90mm stroke).
Lightened & balanced assembly.
Less cam & followers.
When using this short engine to replace earlier type (3.5 or
3.9) engines, a crank spacer - part no. STC1893SPACER - may be required. Please enquire for details.
Sump pan may also require relieving to allow swing clear ance for front web of crank.
DESCRIPTION
QTY REQ.
IMPORTANT NOTES -
SHORT ENGINES
SHORT
ENGINE
SHORT ENGINE
BUILD-UP
When building up a short engine to a complete assembly, it is essential to thoroughly examine every part you intend to reuse. We recommend that you pay special attention to the camshaft, followers, pushrods & rocker gear, checking carefully for signs of wear; reusing worn parts is false economy and you risk contaminating your new engine with abrasive particles.
The following parts MUST be meticulously cleaned prior to fitting: sump & oil pick-up pipe timing cover & oil pump assembly cylinder heads rocker covers
Failure to observe these points may lead to engine damage and may invalidate the engine’s warranty.
Short Engines - Ancillary Components. If you are re-fitting ancillary components - water pump, alternator, distributor, carburettors or fuel injection
- check that they are suitable for re-using. We recommend having carburettors serviced and fuel injectors cleaned/ replaced before re-fitting.
The cooling system including the radiator and heater - should be flushed through with clean water and the hoses checked before re-using.
The correct ratio (minimum 33%) of antifreeze must be maintained at all times. Oil coolers should be flushed of old engine oil.
Engine & gearbox mountings should be checked and renewed as necessary.
The clutch operating system should be checked for wear.
All engines - oil pump priming. All engines not fitted with crank-driven oil pumps should have their oil pumps primed before initial start-up.
Please consult a workshop manual for this procedure.
TIMING COVERS
If the timing cover you intend to fit to your short engine incorporates a crank-driven oil pump, please inform the Sales Department at the time of ordering
(3.5 & 3.9 litre Standard Short Engines only).
Uprated 3.9 litre Short engines, as well as all Short
Engines of 4.0 litres and above, are suitable for timing covers which incorporate crank-driven oil pumps. If fitting the earlier type of timing cover with camshaft-driven oil pump - to a short engine of 4.0 litres or above, please also request crank spacer, part no. STC1893SPACER, which will ensure the crankshaft pulley is securely fitted.
If in any doubt, a member of our Sales Department will be pleased to help you.
COMPRESSION RATIOS - CYLINDER HEADS & SHORT ENGINES
There are various different Rover V8 cylinder heads available, with different combustion chamber sizes, giving a variety of compression ratios when fitted to a short engine. Therefore, you will need to know the combustion chamber size of the cylinder heads that you intend to use in order to be able to calculate the engine’s compression ratio.
As a general rule, cylinder heads up to the introduction of Series 2
Range Rover (1994) have approximately 34-36cc combustion chambers. From the introduction of Series 2 Range Rover (4.0 & 4.6
litre engines), they have approximately 28cc combustion chambers
(If in doubt, cylinder heads fitted to 4.0 & 4.6 litre engines have only two rows of cylinder head bolts; earlier engines have three rows).
Refer to the table below of Short Engine & Cylinder Head Applications for more detailed information.
This information does not take into account any machining work done on the cylinder heads in the past.
In certain circumstances, it may be cheaper to purchase a pair of reconditioned cylinder heads than to try to match a pair of unknown heads to a Short Engine.
Alternatively, it may be worth considering a Full Engine, which is supplied complete with fitted cylinder heads.
COMBUSTION
CHAMBERS
SHORT ENGINE & CYLINDER HEAD APPLICATIONS
SHORT ENGINE
ETC7714/R
RB7121/R
RB7487/R
RB7487UR
ERR4171/R
STC1890
STC1891
STC1892
STC1893
STC1893HC
ENGINE TYPE
3.5 STD 8.13cr
3.5 STD 9.35cr
3.9 STD 9.35cr
3.9 STD 9.35cr
4.2 8.94cr
4.0 STD 8.13cr
4.0 STD 9.35cr
4.6 STD 8.13cr
4.6 STD 9.35cr
4.6 HI COMP
SWEPT VOL/CYL
441.51
441.51
494
494
534.81
494
494
569.62
569.62
569.62
CC @ TDC
25
15
23
23
29
33
23
44
31
29
HEADS REQUIRED HEAD GASKETS
34-36cc Std
34-36cc
34-36cc
Std
Std
34-36cc
34-36cc
28cc
28cc
Std
Std
Comp
Comp
28cc
28cc
34-36cc
Comp
Comp
Std
13
SD1 V8 section 26/6/03 2:51 PM Page 7
QTY REQ.
PART No.
DESCRIPTION QTY REQ.
STANDARD
CYLINDER HEADS
PART No.
DESCRIPTION QTY REQ.
PART No.
NOTES - CYLINDER HEAD
IDENTIFICATION
See also: ‘Compression Ratios - Cylinder Heads
& Short Engines’ page 13.
There are various types of cylinder heads available for the Rover V8, with only subtle differences between them. Not all are suitable for every application, so care must be taken when ordering replacement heads for your vehicle. Please note that reconditioned cylinder heads are only sold on an exchange basis (in pairs) and that we require similar type cylinder heads in return, otherwise a surcharge will apply.
Early Cylinder Heads
Early cylinder heads - as fitted to Rover P5B, P6,
MGB V8 and early Range Rover - are fitted with small (38mm inlet, 33mm exhaust) valves and may not be suitable for use with unleaded fuel. These heads can be identified most easily by removing one of the spark plugs and measuring the length of the threaded section of the plug. If it measures
12.5mm, the cylinder head is an early type and is
not suitable for exchange. If it measures 19mm, the cylinder head is post-1976 (SD1 or later).
DESCRIPTION
Later Cylinder Heads
Identify later cylinder heads as follows:
1. Count the rows of cylinder head bolts. All cylinder heads have a row of head bolts inside the rocker covers; they also have a second row of 5 head bolts just below the spark plugs. Finally, cylinder heads up to around 1994 have a third row of 4 bolts just below the second row.
3.9, 4.2, 4.0 & 4.6 litre engines after this period have a total of two rows of head bolts.
2 ROW
TYPE HEAD
CYLINDER HEAD
SPECIFICATION
All our cylinder heads - both
Standard and Performance types are based on late-type (19mm spark plug) head castings.
All are compatible with unleaded fuel and LPG and are suitable for carb or efi applications.
V8 Standard
Cylinder Heads
*PLEASE REFER TO NOTES - CYLINDER HEAD IDENTIFICATION.
See also ‘V8 Performance Cylinder Heads’.
Standard Cylinder heads (pair) - reconditioned;
Exchange - all engines.
Complete with new valves, valve guides, springs & valve stem oil seals. Less rocker gear.
Reconditioned cylinder heads are sold only in matching pairs, with the actual combustion chamber size marked on them.
with 3 rows of head bolts
Pre-’95 applications. 34-36cc combustion chambers.
3/3 end bolt type
3/4 end bolt type
(pr) RB7095RA
(pr) RB7095RB
4/4 end bolt type (pr) RB7095RC with 2 rows of head bolts (pr) RB7095RD
‘95-on applications. 28cc combustion chambers. All 4/4 end bolt.
Standard cylinder heads are sold on an exchange basis: the old units must be serviceable and of a suitable type otherwise a surcharge will apply. If preferred, we can recondition your existing cylinder heads. Please note that early type (pre 1976) heads are not suitable as exchange units - please refer to
‘Notes Cylinder Heads Identification’.
Cylinder heads - new
Due to the numerous variations of cylinder heads and the complexity of part number supersessions, it would be too complicated to list a full range of new cylinder heads in this catalogue. However, if you require new cylinder heads, please contact our Sales Department for price & availability.
Dyno graph showing the power & torque of a 4.6 litre engine fitted with standard heads, then the same 4.6 engine fitted with a mild road camshaft and Stage 3 cylinder heads.
2. Look at the ends of the cylinder heads, as fitted to the engine. There are tapped holes in the ends of each cylinder head, to which the ancillary component brackets are bolted. The number of holes determines which type you have, as follows:
3/3 bolt (3 bolt holes in each head)
3/4 bolt (3 bolt holes in one head, 4 in the other)
4/4 bolt (4 bolt holes in each head)
4 BOLT
HEADS
3 BOLT
HEADS
It is important that the cylinder heads you order are similar to the ones you have removed, otherwise your ancillary components may not fit.
14
SD1 V8 section 26/6/03 2:51 PM Page 8
DESCRIPTION QTY REQ.
PART No.
DESCRIPTION QTY REQ.
PART No.
STAGE 3 CYLINDER HEAD
V8 Performance
Cylinder Heads
We offer three stages of modified Performance cylinder head, designed to suit different requirements and budgets.
Stage 1 - polished and lightly ported cylinder
heads featuring bulleted guides and standard size valves.
Suitable for standard and mildly tuned 3.5 to 4.6
litre engines.
Stage 3 - fully polished & ported, gas-flowed
cylinder heads, featuring bulleted & shortened guides and fitted with Big Valves (41.45mm inlet,
36.5mm exhaust).
Together with the right camshaft and fuel system, these heads offer a substantial power and torque increase, and are suitable for Performance engines up to 5.2 litres. See Comparison Chart, previous page.
Stage 4 - Ultra Big Valve heads. Fully polished &
ported as Stage 3, but featuring 43.11mm inlet and
38.1mm exhaust valves.
These cylinder heads are suitable for serious
Performance applications, in engines of 4.6 litres and above, and require suitably modified fuel systems.
Performance cylinder heads (pair);
Please refer to ‘Notes - Cylinder Head Identification’.
Exchange - all engines.
Complete with new valves, valve guides, springs & valve stem oil seals. Less rocker gear.
Performance cylinder heads are sold only in matching pairs, with the actual combustion chamber size marked on them.
Stage 1
with 3 rows of head bolts
Pre - ‘95 applications. 34-36cc combustion chambers.
3/3 end bolt type (1) RB7467R S1A
3/4 end bolt type
4/4 end bolt type
(1) RB7467R S1B
(1) RB7467R S1C with 2 rows of head bolts(1) RB7467R S1D
‘95 on applications. 28cc combustion chambers.
4/4 end bolt type.
Stage 3
with 3 rows of head bolts
Pre - ‘95 applications. 34-36cc combustion chambers.
3/3 end bolt type (1) RB7467R S3A
3/4 end bolt type
4/4 end bolt type
(1) RB7467R S3B
(1) RB7467R S3C with 2 rows of head bolts(1) RB7467R S3D
‘95 on applications. 28cc combustion chambers.
4/4 end bolt type.
Stage 4
with 3 rows of head bolts
Pre - ‘95 applications. 34-36cc combustion chambers.
3/3 end bolt type (1) RB7467R S4A
3/4 end bolt type
4/4 end bolt type
(1) RB7467R S4B
(1) RB7467R S4C with 2 rows of head bolts(1) RB7467R S4D
‘95 on applications. 28cc combustion chambers.
4/4 end bolt type.
Performance cylinder heads are sold on an exchange basis: the old units must be serviceable and of a suitable type otherwise a surcharge will apply. If preferred, we can modify your existing cylinder heads. Please note that early type (pre
1976) heads are not suitable as exchange units - please refer to ‘Notes Cylinder Heads Identification’.
SHORT ENGINE & CYLINDER HEAD APPLICATIONS
SHORT ENGINE
ETC7714/R
RB7121/R
RB7487/R
RB7487UR
ERR4171/R
STC1890
STC1891
STC1892
STC1893
STC1893HC
ENGINE TYPE
3.5 STD 8.13cr
3.5 STD 9.35cr
3.9 STD 9.35cr
3.9 STD 9.35cr
4.2 8.94cr
4.0 STD 8.13cr
4.0 STD 9.35cr
4.6 STD 8.13cr
4.6 STD 9.35cr
4.6 HI COMP
SWEPT VOL/CYL
441.51
441.51
494
494
534.81
494
494
569.62
569.62
569.62
CC @ TDC
29
33
23
44
25
15
23
23
31
29
HEADS REQUIRED HEAD GASKETS
34-36cc
34-36cc
34-36cc
34-36cc
34-36cc
28cc
28cc
28cc
28cc
34-36cc
Std
Std
Std
Std
Std
Comp
Comp
Comp
Comp
Std
DESCRIPTION QTY REQ.
V8 Head Gaskets
PART No.
Head gasket set - V8;
3.5 litre (88.9mm bore) tin head gaskets to 1976 (pre SD1)
1976 on
(1)
(1)
GEG165
GUG1066HS
composite head gaskets* (1)
GUG1066HSC
3.9/4.2 litre (94mm bore)
3 rows of cylinder head bolts.
RB7447
RB7447C
tin head gaskets (1) composite head gaskets* (1)
3.9/4.2/4.0/4.6 litre
(94mm bore)
2 rows of cylinder head bolts.
Composite head gaskets.
5.2 litre (96mm bore)
Composite head gaskets*.
(1)
(1)
RA1233
RB7684
Head gasket only- V8;
3.5 litre (88.9mm bore) tin gasket composite gasket*
3.9/4.2 litre
3 rows of cylinder head bolts.
tin gasket composite gasket*
3.9/4.2/4.0 & 4.6 litre
2 rows of cylinder head bolts.
tin gasket composite gasket*
5.2 litre (96mm bore)
Composite gasket*.
(2)
(2)
(2)
(2)
(2)
(2)
(2)
GEG340
GEG340C
RB7448
RB7448C
ETC7819
ERR7217
RB7685
*Composite head gaskets are thicker than standard tin gaskets and will therefore lower the engine's compression ratio. Ideal for correcting compression ratio when heads/ block faces have been skimmed. (Not applicable 1995 on).
Approximate gasket thicknesses are as follows:
Standard (tin) gaskets 0.5mm
Composite gaskets 1.2mm
Typical effect on compression ratio:
Standard (tin) gaskets 3cc
Composite gaskets 10cc
V8 Cylinder Head Bolts
All parts listed are suitable for saloon, sports & 4x4 applications unless otherwise stated.
Bolt - cylinder head; all engines up to 1995
(except late 3.9, 4.0 & 4.6).
(See note below).
long (7/16" UNC x 3.9") (6)
602193A
medium (7/16" UNC x 2.7")(14)
602192A
Order 13 if your engine has a dipstick retainer clamp on the head bolt adjacent to the dipstick.
602450A
tapped bolt (7/16" x 2.7") (1)
For dipstick retainer, if fitted.
double-ended bolt
Fitted to some Range Rovers.
(1) short (7/16" x 2 1/4") (8)
602200
602191A
1995 onwards
(late 3.9, 4.0 & 4.6).
Note: These bolts can be identified by their flanged head.
They do not need a separate washer and can be used on earlier engines. However, they are not re-useable and must be replaced once removed.
long (96mm) (6)
ERR2944
medium (66mm) (14)
ERR2943
Note: the outer row of short bolts, or "outrigger" bolts, has not been used since the introduction of the Series
2 Range Rover.
Washer - cylinder head bolts (28)
602098A
Cylinder head stud kit (1)
RB7680
Engine set of ARP cylinder head studs, washers and nuts to replace original bolts. Studs improve cylinder head sealing & prevent damage to block threads.
15
SD1 V8 section 26/6/03 2:52 PM Page 9
DESCRIPTION QTY REQ.
PART No.
V8 Valves, Guides & Springs
All parts listed are suitable for saloon, sport & 4x4 applications unless otherwise stated.
Various different valves have been used since the Rover V8’s introduction; most having the standard "Rover SD1" head diameter: inlet - 40mm, exhaust - 34mm. However, early engines (pre 1976) were fitted with smaller diameter valves -
38mm inlet, 33mm exhaust - which are less efficient. In order to benefit from the larger valve sizes, it would be more practical to fit a pair of later cylinder heads than to attempt to fit the larger valves to early heads.
Vitesse specification valves are of standard SD1 headdiameter, with waisted stems just behind the valve head.
The largest valves that can be fitted to the existing valve seats
(later heads only), without the need for extensive machining, are our Big Valves (Inlet - 41.4 mm, exhaust - 35.5 mm, with waisted stems). These valves are particularly suited to large capacity engines. (Note: some machining is required to the valve guide and seat).
Finally, the latest factory valves, as fitted to 3.9 & 4.2 engines since 1993, as well as the Series 2 Range Rover (4.0 & 4.6
engines), feature the same head diameter as SD1-type valves.
Note: all parts supplied are suitable for unleaded applications.
Inlet valve; carburettor engines early engines (pre 1976) (8)
Head diameter: 38mm.
1976 on
Head diameter: 40mm.
(8)
602166
614088
efi engines - 3.5, 3.9 & 4.2 litre;
Head diameter: 40mm.
SD1 (8)
ERC9088
Range Rover up to eng nos: 35D06576A, 36D14149A,
37D00751A & 38D23045A (8) from above eng nos. on (8)
Series 2 Range Rover (8)
‘big valve’ (8)
Head diameter: 41.4mm. With waisted stem.
Machining required to valve guide and seat.
ERR1780
RB7460
Exhaust valve;
ERC9088
ERR1780
carburettor engines early engines (pre 1976) (8)
Head diameter: 33mm.
(8) 1976 on
Head diameter: 34mm.
efi engines
Head diameter: 34mm.
SD1 (8)
602165
614089
ERC9089
Range Rover
3.5 litre (8)
3.9 & 4.2 litre (8)
Series 2 Range Rover (8)
‘big valve’ (8)
Head diameter: 35.5mm. With waisted stem.
Machining required to valve guide and seat.
614089
ERR7338
ERR7338
RB7461
Valve seat insert - inlet; early engines
Pre-1976.
standard size oversize + 0.010" all other engines - 1976 on
Including Series 2 Range Rover.
standard size
(8)
(8)
602052
602223
oversize + 0.010"
Valve seat insert - exhaust; early engines
Pre-1976.
(8)
(8)
ERC224A
ERC225A
standard size only (8) all other 3.5 litre engines - 1976 on standard oversize + 0.010" oversize + 0.010"
Valve guide - standard;
For use with standard cam.
(8)
(8)
614639
ERC210A
ERC211A
3.9, 4.2 litre & Series 2 Range Rover standard (8)
ETC8596A
(8)
ERC211A
all engines up to 1994 (16)
Plain-topped; oil seals on inlet only.
603554
late 3.9, 4.2, 4.0 & 4.6 (‘94 on)(16)
ERR3648
Stepped top, for use with neoprene seals (ERR1782) and matching valves.
Valve guide - performance;
Shortened & bulleted, for use with performance cam.
Suitable for all valves.
car set (inlet/exhaust) individual
(1)
RB7453
inlet exhaust
(8)
(8)
RB7463
RB7464
DESCRIPTION QTY REQ.
PART No.
DESCRIPTION QTY REQ.
PART No.
V8 CYLINDER HEAD & FITTINGS
602097 (8)
603734A (8)
CENTRE HEAD BOLTS (TO ‘95)
602193A (6)
602098A (6)
602154A (16)
ERC1637A (32)
ERC573A (16)
VALVE SPRING
REFER TO LISTINGS
602123A (4)
VALVE GUIDE
REFER TO
LISTINGS
602289A (4)
REFER TO
LISTINGS
602142A (6)
602148A (4)
ROCKER SHAFT
ASSEMBLY
611660A (2)
PUSHROD
REFER TO LISTINGS
ERC4949A (16)
HYDRAULIC TAPPET
602192A (14)
OUTER HEAD BOLT-LONG (TO ‘95)
602098A (14)
602450A
SPECIAL
602098A
602040 (4)
HEAD PLUG
602098A (7) 602191A (7)
OUTER HEAD BOLT-SHORT
(TO ‘95)
VALVE SEAT (INLET)
ERC224A (8) (STD)
ERC225A (8) (.010” O/S)
VALVE SEAT (EXHAUST)
ERC210A (8) (STD)
ERC211A (8) (.010” O/S)
HEAVY DUTY &
ADJUSTABLE PUSH RODS
INLET VALVE
REFER TO LISTINGS
EXHAUST
VALVE
REFER TO
LISTINGS
Valve stem oil seal; all engines to 1994 (inlet only)(8)
ERC7865A
“Tap washer” type, slips over valve stem.
1993 onwards (inlet & exhaust) (16) ERR1782
Neoprene type - not suitable for earlier engines (pre ‘94): requires stepped valve guide (ERR3648).
Valve spring - standard; double - early engines (up to 1976) inner outer single - 1976 on
(16)
(16)
(16)
602241A
602240A
UKC8137
Valve spring - uprated - engine set; single (1)
RB7454
Suitable for all engines with mild road camshaft. Uses standard retaining caps (ERC573).
double
(see Note below)
(1)
RB7455
Suitable for all engines with fast road or road/rally camshaft.
Special retaining caps required (ERC573S).
Note: machining may be required to spring platform when fitting double valve springs to engines previously fitted with singles.
Retaining cap - valve springs; early engines
Fitted with double valve springs.
(16)
90602451A
single valve springs (16)
ERC573A
uprated double valve springs(16)
ERC573S
Split cotter - all models (32)
ERC1637A
WHAT IS LIFTER PRELOAD?
“Lifter preload” refers to the position of the pushrod seat in the lifter (cam follower) when the engine has been assembled and the lifter is positioned on the heel of the cam. Lifter preload must be checked whenever a nonstandard component which alters the distance between the rocker arm and the lifter - such as a high lift camshaft or performance cylinder head - has been fitted. Incorrect lifter preload will cause poor running, premature wear or, at worst, engine failure.
Check the lifter preload as follows:
With the lifters empty of oil, assemble the rocker shaft
& pushrod components, making sure there is no wear in the rocker shafts, rocker arms & pushrods.
Checking each lifter in turn, positioned on the heel of the cam, measure the gap between the pushrod seat and the bottom of the circlip groove. There must be a clearance of .020” minimum and .060” maximum at this position.
If the clearance is greater than .060”, use pedestal shims (603734SH) to decrease. Remember to use equal thickness shims under each pedestal of a shaft to avoid distortion or breakage.
V8 ROCKER GEAR OVERHAUL KIT - 611660K
Inc: rocker arms (8), rocker shaft, springs etc.
2 required per engine.
V8 Rocker Gear
The following parts are suitable for all engines unless otherwise stated.
Rocker shaft assembly
Assembled, ready to fit.
Rocker build kit
Includes parts ready for assembly.
Rocker shaft only
(2)
(2)
611660A
611660K
(2)
606661A
Pedestal - rocker shaft (8)
603734A
Pedestal shims (1)
603734SH
Includes three sets of shims of different thickness. Use to set
"lifter preload" when fitting a new cam with higher lift than standard. See also adjustable push rods, below.
Rocker arm; original spec (alloy) right hand left hand
(8)
(8)
602153
602154
universal (16)
602154ALT
Alternative steel arm - non handed.
Spacer spring - rocker shaft
End spring - rocker shaft
Wavy washer.
End washer - rocker shaft
Split pin - rocker shaft
Push rod;
(6)
(4)
(4)
(4)
602142A
602148A
602186A
PC34
standard (16)
603378
heavy duty (16)
603378HD
Larger diameter shaft. Cylinder head guide holes may need enlarging accordingly.
adjustable (engine set) (1)
603378ADJ
Set of pushrods, adjustable for length at the rocker end, allowing the lifter preload to be precisely set without shims.
16
SD1 V8 section 26/6/03 2:52 PM Page 10
POWDER COATED
ROCKER
COVERS
V8 Rocker
Covers
For Breather Pipes refer to
‘Fuel’ section.
Rocker covers - single;
SD1/TR8 grey painted rh lh unpainted
(1)
(1)
ERC262
ERC263
rh lh
Range Rover
(1)
(1)
ERC2990
ERC3932
early models - curved top rh (1)
(1) lh
1986 onwards curved top rh (1)
(1) lh flat top rh (1)
(1) lh
1992 onwards rh (1)
(1) lh
Series 2 Range Rover rh lh
Rocker covers - pairs;
(1)
RTC2350
ETC8604
ETC8681
ERR7356
ETC8680
ETC8679
ERR7363
ERR7360
ERR7367
(1)
LDR000200
unpainted (1) powder coated black red
(1)
(1)
RB7431
RB7431PCB
RB7431PCR
Gasket - rocker cover; standard uprated (rubber)
(2)
(2)
GEG436
GEG436UR
MOULDED
RUBBER ROCKER
COVER GASKETS -
GEG436UR
Screw - rocker cover retaining; all models except Series 2 Range Rover.
long short
(4)
(4)
603127
602530
Series 2 Range Rover (8mm spline head) long (4)
ERR7371
short (4)
Spring washer - rocker screws (8)
Not Series 2 Range Rover.
ERR4818
GHF331
Flat washer - rocker screws (8)
Not Series 2 Range Rover.
GHF300
Rocker cover 'T'-Bolts - chrome(2)
RB7440
American style rocker cover hold down bolts, supplied in sets of 4 (2 sets req'd).
Breather/flame trap;
Right hand rocker cover (flat top EFi), where fitted.
original (1)
RB7432
short type - 1 /
2 original size (1)
RB7432LOW
powder coated black red chrome
(1)
(1)
(1)
RB7432PCB
RB7432PCR
For Breather Pipes refer to ‘Fuel’ section.
RB7432C
DESCRIPTION
GHF331 (4)
GHF300 (4)
QTY REQ.
PART No.
603127 (4)
602530 (4)
ERC3208A (EFi)
ERC3209A (EFi)
ERC3933A (EFi)
REFER TO
LISTINGS
REFER TO
LISTINGS
GEG436 (2)
ROCKER COVER
Breather grommet (pair)
‘O’ ring/seal-flame trap
(1)
(1)
Oil filler neck; threaded type (where fitted)(1) screw-on type (1)
Retained by screws. Range Rover only.
Series 2 Range Rover type (1)
Gasket - filler neck; screw-on type (1)
Series 2 Range Rover type (1)
‘O’ Ring - Filler Neck (if fitted) (1)
Oil filler cap; orange type pressed steel type
(1)
(1)
Series 2 Range Rover type (1)
‘O’ ring/seal - filler cap; orange type
Series 2 Range Rover
(1)
(1)
Breather filter foam- efi models(1)
Rear of LH rocker cover.
Cap - breather filter (efi) (1)
Breather filter mounting (efi) (1)
Breather filter (carb) (1)
Plug lead retainer (where fitted)(2)
Holds 4 leads.
RB7432ZG
564258
ERC2989
ERC1208
ERR7335
612819
564258
ERC8705
625038A
598231
ERR5218
564258
ERR5219
ERC3209A
ERC3208A
ERC3933A
GFE7004
603672
PERFORMANCE SOLID LIFTER
CAMSHAFT KIT - RB7442S
DESCRIPTION
V8 Camshaft
QTY REQ.
PART No.
We stock a full range of Standard camshafts, which represent good value for money.
In addition, we offer a choice of Performance camshafts available either as complete kits or on their own - which are designed to improve torque and horsepower when fitted to standard or uprated engines.
Our Mild Road camshaft gives a noticeable increase in lowrev torque, with smooth idle characteristics and good fuel economy.
The Mild Road is a hydraulic camshaft, available on its own or as part of a kit, including followers, single valve springs and fitting instructions.
Fast Road camshafts are available separately as a hydraulic type only, or in complete kits as hydraulic or solid camshafts.
All Fast Road camshafts are suitable for engines right up to
5.2 litres. They are particularly effective when used as part of a complete Performance package with our Stage 1, 3 or 4 cylinder heads, uprated fuel systems and Sports Exhausts.
Fast Road Hydraulic is a hydraulic camshaft which boosts top-end power whilst retaining low-end torque and good fuel economy.
Fast Road Solid is a solid-lifter camshaft available only as a complete kit, which includes lifters, adjustable timing chain set, adjustable pushrods, all necessary gaskets and full instructions. The Fast Road Solid camshaft is designed for serious performance applications, where maximum top-end power is required, whilst still being suitable for the road.
All parts listed are suitable for Saloon/Sports and 4x4 applications unless otherwise stated.
Camshaft only - standard;
See also Camshaft Kits.
saloon/sports applications (1)
ERC2003A
Carb & efi.
Note: some later Rover Vitesses, notably twin plenum models, were fitted with alternative camshafts, double valve springs, larger diameter rocker shafts and adjustable rocker gear. These parts are now generally unavailable but may be replaced using parts listed below.
Range Rover - 1970 to 1986 low compression engines (1)
ERC2003A
Compression ratios: 8.13, 8.25, 8.5:1.
high compression engines (1)
ETC6849
Compression ratio: 9.35:1.
Range Rover - 1986 onwards carburettor engines
- low compression
8.13:1.
- high compression
9.35:1.
efi engines
- 3.5 litre
- 3.9 litre
- 4.2 litre
(1)
ERC2003A
(1)
ETC6849
(1)
ETC6099
(1)
ERR5924
(1)
ERR5924
Series 2 Range Rover
4.0 litre
4.6 litre
(1)
(1)
ERR3720
ERR4946
Camshaft only - Performance;
See also Camshaft Kits.
Mild Road (1)
RB7444
Straight swap for standard cam. No machining required.
Use also anti pump-up followers ERC4949HD and single springs RB7454.
Fast Road (1)
RB7445
Machining required to valve guides and spring platforms.
see Camshaft Kits if fitting without modified heads.
Installation kit - camshaft (1)
RB7488
Less cam. Includes: standard timing chain, timing cover gasket
& oil seal, inlet manifold gasket & seals and 2 rocker cover gaskets. Suitability: all engines except Series 2 Range Rover.
CAMSHAFT KITS;
Standard
Suitable for all engines except Series 2 Range Rover.
kit 1 (1)
RB7125
Includes ERC2003A cam & 16 standard followers.
kit 2 (1)
RB7489
Includes ERC2003A cam, 16 standard followers, timing chain, timing cover gasket & oil seal, 2 x rocker cover gaskets, inlet manifold gasket & 2 x inlet manifold seals.
Performance
We offer two Performance cam kits:- a hydraulic cam kit and a solid lifter cam kit. Both kits are complete and a simple job for the competent DIY mechanic and both offer a worthwhile performance gain, either on their own or with our Performance cylinder heads.
Suitable for all engines except Series 2 Range Rover.
Fast Road Hydraulic (1) RB7442HYD
Kit includes special grind hydraulic cam, 16 performance followers, adjustable timing chain set, all necessary gaskets & full instructions.
Fast Road Solid (1) RB7442
SOLID
Kit includes special grind solid cam, 16 solid lifters, adjustable timing chain set, adjustable pushrods, all necessary gaskets and full instructions.
17
SD1 V8 section 26/6/03 2:53 PM Page 11
DESCRIPTION QTY REQ.
PART No.
V8 CAMSHAFT & TIMING CHAIN
STANDARD
DESCRIPTION QTY REQ.
PART No.
DESCRIPTION QTY REQ.
PART No.
CAMSHAFT
REFER TO LISTINGS
ERC7929A
ERC2838
610289A
ADJUSTABLE
TIMING CHAIN KIT
ERC2839A
STANDARD CHAIN
& SPROCKETS
614188A
ERC6552
602227A
V8 Camshaft Components
Gasket - inlet manifold - all engines; tin (1)
(1) composite
End seal - manifold gasket for tin gasket for composite gasket
Clamp - end seal
Screw - end seal clamp
(2)
(2)
(2)
(2)
ERC3990
ERR7306
AJM645
ERR7283
602076
602236
Cam follower - hydraulic; standard each set of 16
(16)
(1)
ERC4949
ERC4949K
heavy duty
Designed to resist “pumping up”, extending maximum revs.
each set of 16
(16)
ERC4949HD
(1) ERC4949HDK
Cam lube (1)
Essential when installing a new cam & followers.
Timing disc (Protractor) (1)
RX1358
RX1359
Pedestal shims (1)
603734SH
Includes three sets of shims of different thickness.
Use to set "lifter preload" (see Info panel) when fitting nonstandard components eg cams with higher lift than standard.
Cam bearing set (engine block) (1)
Woodruff key - camshaft; early engines
Pre-1976.
RTC5918
(1)
90602025
all other engines (1)
ERC2838
Thrust bolt - camshaft (1)
602227UR
Replaces the standard (imperial thread) camshaft retaining bolt. Abutting the inside of the timing cover, this Teflontopped bolt prevents excessive camshaft endfloat.
STANDARD CAMSHAFT KIT - RB7489
V8 Timing Chain
All parts listed are suitable for saloon, sports and 4x4 applications unless otherwise stated.
Timing chain - all engines; standard (1)
ERC7929A
adjustable - kit (1)
RB7449
Includes vernier camshaft sprocket, crank sprocket and double roller chain. Also includes timing protractor and
Allen key. Fully adjustable cam sprocket allows extremely accurate cam timing whilst eliminating stretch common in original parts. Instructions included.
Replacement chain - double roller(1)
Camshaft sprocket - standard chain;
RB7450
all engines up to Series 2 Range Rover type standard (nylon teeth) (1)
610289A
vernier type (steel teeth) (1)
610289V
Series 2 Range Rover type only (1)
ERR5086
Crankshaft sprocket - all engines(1) 90602372A
Spacer - camshaft; mechanical fuel pump engines (1) all other engines
Not Series 2 Range Rover.
(1)
Distributor drive gear - camshaft; early engines
Pre-1976.
(1) all other engines
Not Series 2 Range Rover.
(1)
602149
ERC2839A
602159
614188A
Washer - camshaft (1)
All engines except Series 2 Range Rover.
Bolt - camshaft;
All engines except Series 2 Range Rover.
7/16" UNF x 1 1/8" standard (1)
ERC6552
602227A
thrust - uprated
Prevents excess cam endfloat.
(1)
602227UR
M12 x 30mm
Alternative - metric.
(1)
ERC5749
Flanged bolt - camshaft (M10 X 30)(1) FS110301L
Series 2 Range Rover.
(1)
ERR2609
Thrust plate - camshaft
Series 2 Range Rover.
Cam retaining collar
Series 2 Range Rover.
(1)
ERR5926
Screw - thrust plate
Woodruff key - camshaft; early engines
Pre-1976.
all other engines
(2)
(1)
(1)
SH505061
90602025A
ERC2838
18
SD1 V8 section 26/6/03 2:53 PM Page 12
V8 ENGINE REBUILD KIT
3.5 OR 3.9 LITRE
ALSO CONVERT YOUR ENGINE FROM 3.5 LITRE TO 3.9 LITRE USING OUR PISTONS AND LINERS!
FOR THE DIY ENTHUSIAST!
These kits include everything you are likely to need for a 3.5
litre engine rebuild or conversion to 3.9 litres. We assume you’ll have the block rebored (in the case of the 3.9, resleeved using the liners supplied) and any other machining work done as required.
Please note that your crankshaft is required in exchange. For export customers, the crank can be removed from the kit, a price adjustment made, allowing you to have the re-grinding done locally.
We can also offer kits using performance components.
Please enquire.
REBUILD KIT
PART NUMBER
3.5 LITRE
RB2028/3.5
3.9 LITRE
RB2028/3.9
Kit Contents:-
•
Crankshaft - reground
(exchange)
•
Bearing shells to suit
•
Piston set including rings and pins:
3.5 litre (+ 0.020") (9.75:1)
3.9 litre (standard) (9.35:1)
•
Piston liner set
(3.9 litre only)
•
Oil Filter
•
Sump gasket set inc oil seals
•
Timing chain, crank sprocket, cam sprocket
•
Camshaft and 16 followers
•
Valves - Engine set (16)
•
Valve guides (16)
•
Valve stem oil seal (inlet) (8)
•
Valve springs (16)
•
Rocker shaft (2)
•
Rocker arms (16)
•
Head gasket set
•
Core plug engine set
19
SD1 V8 section 26/6/03 2:53 PM Page 13
DESCRIPTION QTY REQ.
PART No.
DESCRIPTION QTY REQ.
PART No.
DESCRIPTION QTY REQ.
V8 ENGINE COMPONENTS
V8 Cylinder Block
Components
V8 CYLINDER BLOCK
154545A
602152
All parts listed are suitable for saloon, sports and
4x4 applications unless otherwise stated.
REFER TO
LISTINGS
Cylinder block - bare;
Suitable for all applications. Bare cylinder blocks are supplied with main bearing caps, cam bearings, core plugs and cylinder liners but less crankshaft, pistons etc.
3.5 litre
3.9 & 4.2 litre
4.0 & 4.6 litre
Series 2 Range Rover type.
(1)
(1)
(1)
ERC6934
ERR7350
ERR7349
Cylinder liner set - 3.9 litre (1)
RB7486
Set of 8 liners for converting 3.5 engines to 3.9 litre bore. Also suitable for replacing the liners in an existing 3.9 litre (or larger capacity) engine.
Liner & piston set - 3.9 litre (1)
RB2029
As above, but kit includes standard size 9.35:1 compression pistons and rings for 3.9 conversions.
602147 (2)
602146
602212 (2)
REFER TO
LISTINGS
611089 (2)
602141 (2)
602915 (2)
Head gasket set - V8;
3.5 litre (88.9mm bore) tin head gaskets to 1976 (pre SD1)
1976 on
(1)
(1)
GEG165
GUG1066HS
composite head gaskets* (1)
GUG1066HSC
3.9/4.2 litre (94mm bore)
3 rows of cylinder head bolts.
RB7447
RB7447C
tin head gaskets (1) composite head gaskets* (1)
3.9/4.2/4.0/4.6 litre
(94mm bore)
2 rows of cylinder head bolts.
Composite head gaskets.
5.2 litre (96mm bore)
Composite head gaskets*.
(1)
(1)
RA1233
RB7684
Head gasket only- V8;
3.5 litre (88.9mm bore) tin gasket composite gasket*
3.9/4.2 litre
3 rows of cylinder head bolts.
tin gasket composite gasket*
3.9/4.2/4.0 & 4.6 litre
2 rows of cylinder head bolts.
tin gasket composite gasket*
5.2 litre (96mm bore)
Composite gasket*.
(2)
(2)
(2)
(2)
(2)
(2)
(2)
GEG340
GEG340C
RB7448
RB7448C
ETC7819
ERR7217
RB7685
*Composite head gaskets are thicker than standard tin gaskets and will therefore lower the engine's compression ratio. Ideal for correcting compression ratio when heads/ block faces have been skimmed. (Not applicable 1995 on).
Approximate gasket thicknesses are as follows:
Standard (tin) gaskets 0.5mm
Composite gaskets 1.2mm
Typical effect on compression ratio:
Standard (tin) gaskets 3cc
Composite gaskets 10cc
Sump gasket set (inc. seals); all engines up to 1991 (1)
GUG1538CS
all engines 1992 onwards (1)
STC1639
Sump gasket only
(All engines)
(1)
AJM539
611089A
Seal - rear main bearing cap (2)
Cruciform seal.
Crankshaft oil seal - rear; early (rope type)
Very early engines only.
all other engines
(1)
(1)
613855
ERR2640
Timing cover oil seal - front; saloon/sports
4x4 early type
Press-fit seal with no retainer.
all other models
With Screw-on retainer.
(1)
(1)
(1)
ERC7987A
602178
ERR6490
Core plug set - all engines
Cam bearing set;
(1) all engines except 4.0 & 4.6(1)
4.0 & 4.6 models (1)
Series 2 Range Rover type engines.
RB7105
RTC5918
STC1961
252513
602130 (10)
HEAD GASKET SET
Dowel - bellhousing flange
Drain tap - block
Drain plug
Alternative to tap.
Core plug
Lower bellhousing flange.
Bolt - main bearing cap
All engines.
(2)
(2)
(2)
(2)
(10)
602141
602915
129077
612898
602130
Stud kit - main bearing cap (1)
RB7456
(Engine set) Used instead of standard main bearing bolts, studs provide superior clamping for main bearing caps, preventing them from working loose.
Cross-bolt - main bearing cap (9)
4.0 & 4.6 cross-bolted engines.
FB110137
Hex-screw - main bearing cap (1)
4.0 & 4.6 cross-bolted engines.
SS110555
ERR3330
ERR3331
252513
Oil seal - for FB110137
Oil seal - for SS110555
Stud - front of block
Not 4.0 & 4.6 litre engines.
Plug - front of block
Breather pipe - crankcase
Early engines.
Core plug - rear of block
Later models - replaces breather.
(9)
(1)
(1)
(4)
(1)
(1)
Core plug - side & rear of block(8)
Core plug - camshaft rear (1)
Threaded plug; all engines except 4.0 & 4.6(2)
4.0 & 4.6 engines
Crank sensor housing
4.0 & 4.6 engines.
(2)
(1)
602147
603143
154545
602152
602146
602212
ERR4314
ERR3693
602152 (2)
SUMP GASKET SET
612898 (2)
PART No.
20
SD1 V8 section 26/6/03 2:53 PM Page 14
DESCRIPTION
DESCRIPTION QTY REQ.
PART No.
DESCRIPTION QTY REQ.
V8 Sump Pan
& Oil Pick-up Pipe
V8 SUMP & OIL PICK-UP
SALOON/SPORTS
Standard sumps are available in Saloon/Sports and
4x4 types.
Performance sumps are available for Saloon/Sports applications. Based on the Rover SD1-type sump, these are specially designed, enlarged sumps, with extra baffles to prevent oil starvation during highspeed cornering.
We also supply (to special order) a modified sump designed specifically for Westfield type sports cars.
This sump incorporates special baffles to prevent oil starvation during track-day use, and is available in standard and extra ground clearance versions.
Sump pan - standard;
Saloon/Sports
SD1/TR8-type sump.
without oil level sensor with oil level sensor
4x4
Land Rover/Range Rover sump.
(1)
(1)
ERC2776
ERC8544
except Series2 Range Rover(1)
ERR4633
Series 2 Range Rover (1)
ERR5220
Sump pan - Performance;
Performance sumps are exchange.
Saloon/Sports applications (1) ERC2776PERF
Oil level sensor - saloon sump (1)
DRC8005
SUMP GASKET SET
GUG1538CS
ERC1506
90602068
GHF331 (12)
253407 (2)
ERC1585
RTC613A
AJM539
GHF201
GHF332
GHF201
PART No.
GHF201
GHF332
ERC1629
252517
ERC1587
ERC1813
255425 (2)
RTC613A (4)
QTY REQ.
ERC1628
RTC609 (6)
GHF331
253206 (6)
PART No.
603943
603944 (2)
REFER TO
LISTINGS
602070A
Sump gasket set (inc. seals); all engines up to 1991 (1)
GUG1538CS
all engines 1992 onwards (1)
STC1639
Sump gasket only
All engines.
(1)
AJM539
Sump bolt/washer; saloon/sports medium long
(14)
(2)
4x4 (16)
Reinforcing strip - rear of sump(1)
Saloon/sports only.
SH505051
603944
SH505051
603943
Drain plug - sump; all
(except Series 2 Range Rover)
(1)
Series 2 Range Rover (1)
603659
UAM2957
Washer - sump drain plug; all
(except Series 2 Range Rover)
(1)
Series 2 Range Rover (1)
Oil pick-up strainer; saloon/sports (1)
213961
UAM2857
Oil screen - pick-up pipe
All engines.
ERC1585
4x4 all
(except Series 2 Range Rover)
(1)
ERR3677
Series 2 Range Rover (1)
ERR4795
(1)
602070A
Gasket - pick-up strainer (1)
All engines except Series 2 Range Rover.
O-ring - pick-up strainer
Series 2 Range Rover engines.
(1)
(1) Spacer - pick-up strainer
Series 2 Range Rover engines.
Setscrew - strainer to block;
90602068
ERR4795
ERR4793
all
(except Series 2 Range Rover)
(2)
253407
Series 2 Range Rover engines(2)
FS106167
Spring washer - setscrew (2)
All engines except Series 2 Range Rover.
GHF331
(2)
NH605041
Nut - strainer
Series 2 Range Rover engines.
Baffle plate - removable
Saloon/sports sump only.
Screw - baffle plate
(1)
(6)
ERC1506
253206
SH505051 (14)
Spring washer - baffle plate (6)
Flat washer - baffle plate (6)
Steady bracket - pick-up pipe (1)
Saloon/sports only.
Large washer - steady bracket (1)
Saloon/sports only.
GHF331
RTC609
ERC1587
ERC1629
Stud - steady bracket (1)
252517
Small washer - steady bracket stud (1) ERC1813
Spacer - steady bracket stud (1)
ERC1628
Spring washer - steady bracket(1)
Nut - steady bracket (1)
GHF332
GHF201
21
603659
213961
Setscrew*
Flat washer*
Spring washer*
Nut*
*Pick-up pipe to steady bracket.
(2)
(2)
(2)
(2)
PERFORMANCE SUMP
255425
RTC613A
GHF332
GHF201
SD1 V8 section 26/6/03 2:53 PM Page 15
DESCRIPTION QTY REQ.
PART No.
DESCRIPTION QTY REQ.
PART No.
DESCRIPTION QTY REQ.
PART No.
LENGTH OF CRANK NOSE
V8 DIPSTICK
V8 Crankshaft
610489
78862
REFER TO
LISTINGS
90602025A
532319
REFER TO
LISTINGS
V8 Dipstick
The length of the dipstick tube varies considerably depending on application: SD1 saloons have a long dipstick tube and
Range Rovers a much shorter one. To get an accurate oil level reading, therefore, the dipstick & tube must match the engine.
Dipstick;
SD1 saloon
TR8 (original)
(1)
(1)
Range Rover all models 1970 - 1985 (1)
ERR1922
614293
603173
1986
(up to Series 2 Range Rover)
(1)
ERR1922
Series 2 Range Rover (1)
ERR4905
Dipstick tube;
SD1 saloon
TR8 (original)
Range Rover
(1)
(1)
ERC6437A
ERC2690
all models 1970 - 1985 (1)
ERC2571
1986
(up to Series 2 Range Rover)
(1)
ERR4556
Series 2 Range Rover
O-ring - dipstick tube
(1)
ERR4550
saloon/sports
Range Rover
Except Series 2 Range Rover.
(1)
(1)
Retaining clip - dipstick tube (1)
Screws to rocker cover. Suitable for all engines.
532319
602545
610489
Clamp - dipstick tube (1)
602449
Screws to adjacent cylinder head bolt. Suitable for all engines where fitted.
V8 CRANKSHAFT
90602372
602411 / ERC416
610178 / ERC417
MAIN BEARING SET
All parts listed are suitable for Saloon/sports and 4x4 applications unless otherwise stated.
Note: Around mid 1994, Land Rover introduced a crankshaftdriven oil pump - built into the timing cover - for certain 3.9
litre and larger engines.These engines required a crankshaft with a longer ‘nose’ than previous engines. For this reason, crankshafts are available with two different nose lengths, as follows:
All 3.5 litre engines, plus factory 3.9 & 4.2 litre engines up to around mid-1994 (exact engine numbers listed below), are fitted with short-nose (70.6mm) cranks. These engines have camshaft-driven oil pumps and separate drivebelts for ancillary components.
3.9 & 4.2 litre engines from around mid-1994 (engine numbers listed below) onwards are fitted with long-nose
(90.3mm) cranks. These engines have crank-driven oil pumps and a single, ‘serpentine’ drivebelt for the ancillary components.
Please check your engine number before ordering. The exchange unit must be a similar type, otherwise a surcharge will apply.
Crankshaft;
Reconditioned units are exchange.
3.5 litre (short nose) new, less bearings reground, inc. bearings
3.9 litre
(1)
(1)
612989
612989R
short nose
Factory 3.9 engines up to engine nos:
35D08966, 36D25523, 37D01931 & 38D27330.
new, less bearings (1)
612989
reground, inc. bearings (1)
612989R
long nose
Factory engines, above engine nos onwards.
new, less bearings (1)
ERR4060
reground, inc. bearings (1) ERR4060R
4.2 litre
New, less bearings.
up to eng.no.40D09581
Short nose.
eng.no.40D09582 on
Long nose.
(1)
(1)
ERR3037
ERR4152
4.3 & 4.8 litre stroker kits;
See ‘Stroker Kits’ panel.
Includes new 86mm stroke crankshaft, con rods, pistons/rings & bearings.Not suitable for 4.0 or 4.6 litre blocks.
4.3 litre kit
4.8 litre kit
Series 2 Range Rover engines
New, less bearings.
(1)
(1)
RB7678
RB7677
4.0 litre
4.6 litre
(1)
ERR5090
(1)
ERR5091
REFER TO
LISTINGS
REFER TO LISTINGS
Main bearing set; all engines except Series 2 Range Rover.
standard size oversize + 0.010"
(1)
RTC1718
(1) RTC1718.010 oversize + 0.020" oversize + 0.030" oversize + 0.040” oversize + 0.060”
(1) RTC1718.020
(1) RTC1718.030
(1) RTC1718.040
(1) RTC1718.060
Series 2 Range Rover engines(1)
STC1425
4.0 & 4.6 Litre.
Note: The latest bearing sets feature thrust plates only on the upper half of centre bearing.
Main bearing set - heavy duty; all engines except Series 2 Range Rover.
standard size (1)
RB7452
oversize + 0.010
oversize + 0.020
(1)
RB7452.010
(1)
RB7452.020
Bolt - main bearing cap
All models.
(10)
602130A
Stud kit - main bearing cap (1)
RB7456
(Engine set) Used instead of standard main bearing bolts, these ARP studs provide superior clamping for main bearing caps, preventing them from working loose. Recommended for
Performance Engines.
Cross-bolt - main bearing cap (9)
3.9, 4.0 & 4.6 litre cross-bolted engines.
FB110137
Hex-screw - main bearing cap (1)
3.9, 4.0 & 4.6 litre cross-bolted engines.
SS110555
Oil seal; for FB110137 for SS110555
(9)
(1)
ERR3330
ERR3331
Crankshaft oil seal (rear); rope type (very early engines)(1) lip type
Cruciform seal
Rear main bearing cap.
(1)
(2)
Timing cover oil seal (front); saloon/sports
4x4 early type
Press-fit seal with no retainer.
all other engines
With screw-on retainer.
Spigot bush - crankshaft;
(1)
(1)
(1)
613855
ERR2640
611089A
ERC7987A
602178
ERR6490
saloon/sports manual transmission (1) automatic transmission (1)
4x4 - manual & auto (1)
614263
610196
549911
Woodruff key; all 3.5, 3.9 & 4.2 up to 1992(1)
90602025A
3.9 & 4.2 1992 onwards (1)
Also 4.0 & 4.6 Series 2 Range Rover type.
ERR2846
Crankshaft sprocket - all models(1)
90602372
Bolt - crankshaft pulley; starting dog type
Fitted to some 4x4 engines.
(1)
610178
standard bolt
Washer - crankshaft pulley; starting dog type standard bolt type
(1)
(1)
(1)
ERC417A
602411
ERC416A
‘Stroker’ Kits
These kits enable you to enlarge the cubic capacity of your existing engine by increasing the stroke, hence the name ‘stroker’. The kits comprise a brand new, high quality crankshaft, conrods and pistons (with bearings and piston rings supplied).
The stroke is increased from the standard 3.5/3.9 engine’s 71.1mm to a massive 86mm,
(longer than the standard 4.6 litre stroke of 82mm) giving a capacity of 4.3 litres on a 3.5
engine and 4.8 litres on a 3.9 engine. Both engines require a 20 thou rebore before fitting.
Finally, a small amount of grinding is required to the bottom of two cylinder liners (full instructions supplied) to allow clearance for crank rotation.
The result of the extra stroke is a huge increase in torque, even on an otherwise standard engine. Alternatively, you have the basis of a high performance engine, to which you can add our fully modified, big valve cylinder heads, uprated camshaft and sports exhaust system.
22
SD1 V8 section 26/6/03 2:53 PM Page 16
DESCRIPTION QTY REQ.
PART No.
DESCRIPTION QTY REQ.
PART No.
DESCRIPTION QTY REQ.
PART No.
V8 Crankshaft Pulley
CRANKSHAFT PULLEY -
SD1 & TR8
Pulley assembly - crankshaft - SD1/TR8 engines; non air conditioning pulley - water pump*
(1)
(1) bolt - water pump pulley* (3) reinforcing plate* (1)
ERC420
ERC386
ERC45
602587
pulley - power steering* (1)
ERC1168
nut - power steering pulley*(3)
NH605041
*Comprising pulley assembly ERC420.
with air conditioning pulley - water pump*
(1)
(1)
ERC6521
ERC387
bolt - water pump pulley* (3) washer - pulley bolt* (3) pulley - air compressor* (1) reinforcing plate* (1)
BH605141
RTC613
ERC389
602587
pulley - power steering* (1)
ERC1168
nut - power steering pulley*(3)
NH605041
*Comprising pulley assembly ERC6521.
CRANK PULLEY
ASSEMBLIES
SD1 & TR8 TYPE
VEHICLES FITTED
WITH AIR
CONDITIONING
ERC1168
602587
ERC389
CRANKSHAFT PULLEY
COMPONENTS - RANGE ROVER
Pulley - water pump/alternator belt; non air con non p.a.s. models to 1985(1)
611019
p.a.s. models to 1985 (1)
ETC4330 &
Order 1 of each
ETC4369
air con models; p.a.s. & non p.a.s. to 1985(1)
ETC4330 &
Order 1 of each
ETC4354
1986 on, carb & efi
Up to 1992 (VIN JA)
(1)
ETC5679
1993 models up to following engine nos:
35D08967B, 36D25524B, 37D01932B
38D27331B & 40D09582B(1)
ERR2799
above engine nos. onwards(1)
Up to Series 2 Range Rover.
ERR4866
Series 2 Range Rover (4.0&4.6) (1) LHG100670
Vibration damper - 3.5 & 3.9; all models up to 1992 (1)
Pulley - power steering belt (1)
All p.a.s. models except Series 2 Range Rover.
ERC5462
1992 models up to following engine nos:
35D08967B, 36D25524B, 37D01932B &
38D27331B (3.9 litre) (1) above engine nos. onwards (1)
Vibration damper - 4.2
Engine no. 40D09582B onwards.
(1)
ETC7339
ERR3442
ERR4594
ETC4330
Balancing rim; all models to 1991 (3.5) (1) models from 1992 on (3.9) (1)
Mud deflector
Reinforcing plate
All models except 4.0 & 4.6.
(1)
(1)
Bolt - crankshaft pulley assembly; non p.a.s. models (6) p.a.s. & air con models (6)
Nut - all models (6)
603301
ETC7996
613671
602587
GHF104
BH605141
NH605041
NH605041 (3)
DISPLAY ENGINE FITTED WITH 4-BARREL
CARB, TUBULAR MANIFOLDS AND OTHER
ANCILLARIES.
NH605041 (3)
RTC613 (3)
ERC387
602587
ERC1168
BH605141 (3)
ERC6521
ERC386
VEHICLES NOT
FITTED WITH AIR
CONDITIONING
ERC45 (3)
ERC420
23
SD1 V8 section 26/6/03 2:54 PM Page 17
DESCRIPTION
V8 Drive Belts
QTY REQ.
PART No.
Water pump/alternator drive belt - saloon/sports;
TR8 (1)
GFB215
SD1 carb non air-con with air-con efi
34A engines
(1)
(1)
(1)
(1)
Water pump drive belt - Range Rover;
GFB215
GCB51118
GCB51118
GCB10838
1970 to 1985 (VIN BA) non air con with air con
1986 onwards (carb & efi)
(1)
(1) up to 1994 (v-belt) (1)
1994 onwards (serpentine belt) non air con (1) with air con (1)
Alternator drive belt - Range Rover; carb non air con (1)
(1) efi with air con
1986 to 1992 (VIN JA) (1)
613602
614670
611612
ERR4461
ERR4623
613602
614794
ERR2073
1993 (VIN KA) onwards (1)
Steering pump drive belt - saloon/sports;
ERR2678
TR8
SD1
(1)
GFB20864
early engines
With separate pump & reservoir.
(1) later engines (1)
With combined pump & reservoir.
GCB20825
GFB20864
Steering pump drive belt - Range Rover;
1970 to 1994
With separate belt for p.a.s.
(1)
1995 onwards
With serpentine drivebelt.
ERC675
non air con with air con
(1)
(1)
ERR4461
ERR4623
Air con compressor drive belt - saloon/sports;
TR8 (1)
ERC304
SD1 (2)
GFB20768
Air con compressor drive belt - Range Rover;
(1)
611612
up to 1994
With separate drivebelt.
1995 onwards
With serpentine drivebelt.
(1)
ERR4623
Idler pulley belt - Range Rover (1)
Up to Oct 1985.
Air pump drivebelt - detoxed V8(1)
Range Rover with detoxed carb engine.
ERC675
RTC3267
EVER Y DA Y
If the part you require is not listed here, please enquire, we can check factory parts listings and stock availability for you.
FLYWHEEL - MANUAL
DESCRIPTION QTY REQ.
DRIVE PLATE - AUTO
SALOON/SPORTS
REFER TO
LISTINGS
610735A (10)
PART No.
DESCRIPTION
RING GEAR
REFER TO LISTINGS
602906
REFER TO LISTINGS
REFER TO LISTINGS
610736 (10)
QTY REQ.
529364 (2)
PART No.
V8 Flywheel & Driveplate
All parts listed are suitable for saloon, sports and 4x4 applications unless otherwise stated.
Flywheel (manual)
(Includes ring gear)
; saloon/sports
Suitable for 9.5”/240mm clutch.
standard lightened
(1)
(1)
612368
612368L
Range Rover
Suitable for 10.5”/266.5mm clutch.
Note: will not fit inside standard saloon/sports bellhousing.
all Classic models (1)
ERR5575
ERR5396
611323
Series 2 Range Rover (1)
Ring gear - all manual flywheels(1)
Bolt - flywheel to crankshaft; saloon/sports
4x4
Dowel - clutch locating
Driveplate (automatic);
(6)
(6)
(3)
255466
SH607081
502116
saloon/sports
Borg Warner
GM180
(1)
(1)
603341
RKC5805
Range Rover
3-sp
Less ring gear
(1)
FRC5005
4-sp - complete assembly
1986 to Series 2 Range Rover(1) FRC7851
Series 2 Range Rover (1)
Bolt - driveplate to crankshaft;
ERR5658
saloon/sports
Borg Warner
GM180
Range Rover
(6)
(6)
602905
ULC5091
all
(except Series 2 Range Rover)
(6)
SS607061
Series 2 Range Rover (6)
Ring gear - all automatic vehicles(1)
Not including Series 2 Range Rover, which is not available separately.
SS607120
603340
Bolt - ring gear to driveplate; saloon/sports
Range Rover
(10)
(10)
Washer - ring gear to drive plate(10)
All automatic vehicles.
Dowel - auto drive plate (2)
610735
FTC4388
610736
529364
Spacer - driveplate to crankshaft (auto); saloon/sports (1)
Range Rover
602906
3-sp (1)
FRC5003
4-sp up to Series 2 Range Rover (1) FTC651
Spacer - to torque converter - saloon/sports;
Borg Warner (1)
90603295
TKC7350
GM180
Spigot aligner - Range Rover;
3-sp
(1)
(1)
4-sp to Series 2 Range Rover(1)
Series 2 Range Rover (1)
Bolt - spigot aligner - Range Rover;
FRC5006
FRC7075
FTC4606
3-sp (4)
SH110251
4-sp to Series 2 Range Rover(4)
BH110111
Series 2 Range Rover
4.0
4.6
up to eng 593A eng 594A onwards
(4)
FS110141M
(4)
FS110251L
up to eng. 450A eng 451A onwards
(4)
FS110141M
(4)
FS110251L
Washer - spigot aligner bolt (4)
WL110001
All auto Range Rovers except Series 2 Range Rover.
Converter drive plate - auto (1)
FRC7081
4-sp auto Range Rovers, 1986 to Series 2 Range Rover.
Buttress ring - 4-sp auto Range Rover;
1986 to Series 2 Range Rover(1)
Series 2 Range Rover (1)
FRC7080
FTC1117
Selective shim - torque converter height;
4-sp auto Range Rover, 1986 to Series 2 Range Rover.
1.25mm
(A/R)
FRC9203
1.45mm
1.65mm
1.85mm
(A/R)
(A/R)
(A/R)
FRC9205
FRC9207
FRC9209
2.05mm
(A/R)
Selective shim - torque converter height;
Series 2 Range Rover only.
FRC9211
1.20/1.25
1.30/1.35
(A/R)
(A/R)
FTC1680
FTC1681
1.40/1.45
1.50/1.55
1.60/1.65
(A/R)
(A/R)
(A/R)
FTC1682
FTC1683
FTC1684
1.70/1.75
1.80/1.85
1.90/1.95
2.00/2.05
2.10/2.15
(A/R)
(A/R)
(A/R)
(A/R)
(A/R)
FTC1685
FTC1686
FTC1687
FTC1688
FTC1689
24
SD1 V8 section 26/6/03 2:54 PM Page 18
DESCRIPTION
V8 Pistons
QTY REQ.
PART No.
DESCRIPTION QTY REQ.
3.9 PISTON & LINER SETS
PART No.
Piston set;
Piston sets comprise 8 pistons complete with rings & gudgeon pins.
3.5 litre low compression (8.13:1 cr)
See Single Piston section for other low comp pistons.
standard size oversize + 0.020"
(1)
RB7104
(1)
RB7104.020
oversize + 0.040" (1)
RB7104.040
standard compression (9.35:1 cr) standard size oversize + 0.020"
(1)
RB7246
(1)
RB7246.020
oversize + 0.040" (1)
RB7246.040
Vitesse compression (9.75:1 cr) standard size oversize + 0.020”
(1)
RB7342
(1)
RB7342.020
oversize + 0.040” high compression (10.5:1 cr)
(1)
RB7342.040
standard size oversize + 0.020"
(1)
(1)
RB7309
RB7309.020
oversize + 0.040" (1)
RB7309.040
3.9 litre
Standard size, oversize also available.
low compression (8.13:1 cr)(1) RB7485KLC high comp (9.35:1 cr) (1)
RB7485KHC
4.2, 4.0 & 4.6 litre
See Single Pistons
Single Piston;
Supplied with rings & gudgeon pin.
4.2 litre - 8.94:1 cr (8)
4.0 litre Series 2 Range Rover type
Offset gudgeon type - standard size only.
low comp (8.13:1 cr) (8) high comp (9.35:1 cr) (8)
STC1191S
ERR5555
ERR5553
4.6 litre Series 2 Range Rover type
Offset gudgeon type - standard size only.
low comp (8.13:1 cr) (8)
ERR5556
high comp (9.35:1 cr) (8)
ERR5554
Cylinder liner set - 3.9 litre (1)
RB7486
Set of 8 liners for converting 3.5 engines to 3.9 litre bore. Also suitable for replacing the liners in an existing 3.9 litre (or larger capacity) engine.
Piston & liner set - 3.9 litre (1)
RB2029
As RB7486, but kit also includes standard size 9.35:1 compression pistons and rings, for 3.9 conversions.
4.3 & 4.8 litre stroker kits;
Includes new 86mm stroke crankshaft, con rods, pistons/rings & bearings. 4.3 kit fits to 3.5 litre engine (20 thou rebore required) for 4.3 litres. 4.8 kit fits 3.9 litre engine
(94mm bore) for 4.8 litres.
4.3 litre kit
4.8 litre kit
(1)
(1)
RB7678
RB7677
NEW 3.9
PISTON
& ROD
CON ROD ASSEMBLY
602082 (8)
602609A (16)
602061A (16)
V8 Con Rod & Bearings
Con rod assembly;
3.5, 3.9 & 4.2 litre; single new reconditioned engine set (new)
4.0 litre - new
4.6 litre - new
Bolt - con rod;
3.5 3.9 & 4.2 litre
4.0 & 4.6 litre
Series 2 Range Rover type.
Nut - con rod
Not Series 2 Range Rover.
(8)
(8)
(1)
(8)
(8)
(16)
(16)
(16)
602082
602082R
602082K
ERR4837
ERR5145
602609
ERR1772
602061A
Big end bolt/nut kit (1)
RB7500
Engine set of high performance ARP forged chrome moly' steel bolts & nuts. Superior to standard bolts.
Not suitable for Series 2 Range Rover.
DESCRIPTION QTY REQ.
PART No.
V8 CON ROD & BEARING SETS
BEARING SETS
Bearing set - big end;
All engines except Series 2 Range Rover.
standard size oversize + 0.010" oversize + 0.020"
(1)
(1)
(1)
RTC2117
RTC2117.010
RTC2117.020
oversize + 0.030" oversize + 0.040” oversize + 0.060”
(1)
(1)
(1)
RTC2117.030
RTC2117.040
RTC2117.060
Bearing set - big end - 4.0 & 4.6(1)
Series 2 Range Rover. Standard size.
ERR1773
Heavy duty bearing set - big end;
All engines except Series 2 Range Rover.
standard size oversize + 0.010"
(1)
RB7451
(1)
RB7451.010
oversize + 0.020" oversize + 0.030"
(1)
RB7451.020
(1)
RB7451.030
V8 Piston Rings
Piston rings;
Supplied as engine set.
3.5 litre
8.13, 8.25, 9.35 & 9.75:1 compressions standard size (1)
RB7358
oversize + 0.020" oversize + 0.040"
10.5:1 compression
(1)
RB7358.020
(1)
RB7358.040
standard size oversize + 0.020" oversize + 0.040"
3.9 & 4.2 litre;
High & low compression ratio.
(1)
(1)
(1)
RB7421
RB7421.020
RB7421.040
standard size oversize + 0.020"
(1)
4.0 & 4.6 (standard size) (1)
High & low comp ratio.
RB7538
(1)
RB7538.020
STC1427
25
SD1 V8 section 26/6/03 2:54 PM Page 19
DESCRIPTION QTY REQ.
V8 Oil Pump & Filter
Differences Between Oil Pumps
The oil pump of the Rover V8 engine, from its introduction in the 1960s until late 1994, comprises a pair of pump gears which rotate inside a housing in the timing cover. One gear the idler - is driven by the other, which includes a shaft that is driven off the end of the distributor. The distributor, in turn, is driven by a skew gear on the end of the camshaft.
Pre SD1-era Rover V8 engines (including Rover P5, P6 and early Range Rover) feature a pair of “short” oil pump gears, the driven shaft of which has a slot into which the tooth of the distributor shaft engages.
From 1976 (SD1-era), the oil pump is improved by longer gears, the driven shaft of which is now toothed to engage in a slot in the distributor shaft.
For two reasons, the two types are not interchangeable:
1. the longer gears of a post-1976 engine will not fit into the housing of a pre-76 timing cover.
2. the pre-76 distributor will not engage with the shaft of a later oil pump gear.
However, timing covers are fully interchangeable, which means that an early engine can benefit from the later oil pump arrangement as long as the whole timing cover, complete with distributor, is fitted.
Alternatively, we supply an oil pump uprating kit (RB7480), specifically for pre-76 engines, which features a spacer for the oil pump cover in order to accommodate the longer gears supplied in the kit. The gears also feature the early type of distributor engagement slot.
From late 1994, a redesigned timing cover, incorporating an integral crank-driven oil pump, is fitted to Land Rover V8 engines. This supersedes the earlier, distributor-driven oil pump. However, the later arrangement, while more efficient, is not a straight swop for the earlier timing cover, as a longer crankshaft nose is required to drive the oil pump. In addition, ancillaries, such as water pump, alternator and power steering pump would have to be changed.
Oil filter; saloon/sports up to 1976 (pre SD1 type) (1)
1976 onwards (1)
4x4
GFE145
GFE187
early engines
Engine nos: 341,355 & 359.
(1) all other engines
Including Series 2 Range Rover.
(1)
Oil pump cover;
RTC3186
ERR3340
early engines
Pre SD1-type engines.
(1)
602485
all other engines
Up to late 1994.
(1)
BHM1554
Complete with relief valve & spring, plus oil pressure switch.
REMOTE TAKE OFF
Oil pump cover/remote take-off(1)
RO1105
Very low profile oil pump cover & relief valve housing for maximum clearance. Use with remote oil filter mounting kit.
REMOTE OIL
FILTER KIT
Remote oil filter mounting kit (1)
Allows mounting of oil filter away from engine.
Kit includes filter housing, hoses & mountings.
Not suitable for Series 2 Range Rover.
PART No.
RB7116
COMPONENT & COMMISSION NUMBERS
Where commission and/or component serial numbers are quoted in this parts catalogue (to help identify factory specification changes), they refer to components and/or parts when the vehicle was new, and not subsequent replacements.
DESCRIPTION
OIL PUMP
GEARS
QTY REQ.
EARLY TYPE
PART No.
LATE TYPE
Oil pump repair kit (1)
RTC2044
Suitable for all engines with separate oil pump (pre-1994).
Includes pressure relief valve, spring & gasket.
Uprated pressure relief valve spring (1) RB7457
For all separate oil pump models (pre-1994). Increases oil pressure by approx. 10 psi.
Gear with shaft - oil pump; early engines
Short gear with slotted shaft.
all other engines
Longer gear with toothed shaft.
(1)
(1)
602018
ERC1351A
Idler gear - oil pump; early engines
Short gear.
(1)
602017
all other engines
Longer gear.
Gasket - oil pump cover
Bolt - pump mounting;
(1)
614037
Uprating kit - oil pump
Early models only (pre-SD1).
(1)
RB7480
Kit includes spacer plate and longer gears to uprate early pumps to later specification. Increases pressure and volume.
(1)
90602072A
7/8"
1 1/4"
1 9/16"
Blanking plug - oil pump
Pressure switch outlet.
(3)
(2)
(1)
(1)
602910
602912
602913
151203
Washer
For blanking plug.
Oil pressure switch;
SD1 engines
‘0 - 100’ psi gauge
‘0 - 60’ psi gauge
(1)
TR8
SD1
3 prong type single prong type
(1)
(1)
(1)
GPS117
GPS123
GPS110
Range Rover (1)
Washer
(For pressure switch)
(1)
Oil pressure transmitter - early vehicles;
STC4104
243967
(1)
(1)
243967
DRC242
DRC2479
Range Rover early engines
Engine nos: 341,355 & 359
(1)
555947
other engines (where fitted)(1)
DRC2479
Washer
(Pressure transmitter)
Oil temperature transmitter;
Where fitted.
(1)
243967
for 120ºc gauges for 140ºc gauges for 'C - MAX' gauges
(1)
(1)
(1)
560794
623050
PRC2236
Adaptor - oil temperature transmitter;
Range Rovers up to 1982 (1)
611514
Range Rovers from 1982 on(1)
273166
Oil pressure gauge kit (1)
RX1351
Aftermarket capillary type. Includes gauge & fittings.
Oil pressure/water temp gauge kit (1)
RX1351W
As above, Dual function gauge.
Bracket - oil pressure gauge (1)
RB7050
Oil pump priming tool;
For efficient priming of the oil pump before initial start-up.
Priming tool engages with the oil pump shaft through the distributor aperture in the timing cover (requires removal of distributor). Oil pump can then be primed using an electric/cordless drill. No need for petroleum jelly!
Nb. with the rocker covers removed, a visible oil supply to the rocker gear is confirmation that the system is primed.
early type oil pump shaft
Slotted shaft (see illustration above).
(1)
RX1431E
late type oil pump shaft
Toothed shaft (see illustration above).
(1)
RX1431L
DESCRIPTION QTY REQ.
OIL COOLER KIT
PART No.
V8 Oil Cooler (Engine)
If high oil temperatures are a problem, for example when towing, the V8 engine will benefit from the fitting of an oil cooler. We recommend fitting a thermostat at the same time, to avoid overcooling.
Note: An oil cooler was incorporated into the Range Rover’s coolant radiator with the introduction of the 3.9 litre engine.
The Series 2 Range Rover has a separate oil cooler.
UNIVERSAL OIL COOLER
Oil cooler kit;
Includes radiator, hoses and all fittings.
saloon/sports
Range Rover
All models up to 1990.
(1)
(1)
RB7260
RA1089
Thermostat - oil cooler (1)
RS1456
RANGE ROVER 3.9 OIL COOLER & COMPONENTS
Oil cooler take-off - 3.9 engine; up to VIN JA624755 (1992) (1) from VIN KA624756 (1993) (1)
ERC8501
ERR2490
Adaptor - oil filter
O-ring
(1)
(1)
Oil cooler hose; early 3.9 engine - up to 1991 (VIN HA)
ERC2226
ERR852
engine to cooler to VIN FA(1)
VIN GA onwards cooler to engine
(1) to VIN FA
VIN GA onwards
(1)
(1)
3.9 & 4.2 - 1992 (VIN JA) onwards; engine to cooler
NTC6289
NTC5972
NTC5620
ESR137
to VIN JA624755 (1)
ESR356
VIN KA (‘93) to LA (‘94) (1)
ESR1672
VIN MA (1995) onwards (1)
PBP101150
cooler to engine to VIN JA624755 (1)
VIN KA (‘93) to LA (‘94) (1)
ESR355
ESR1671
VIN MA (1995) onwards (1)
PBP101160
Adaptor - hose to radiator - all models; to VIN JA (1992) from VIN KA (1993) from VIN KA (1993)
Sealing ring - adaptor;
(2)
(2)
NTC3858
ESR1262
Adaptor - pump take-off to hose - all models; to VIN JA (1992) (2)
ETC9064
(2)
ESR1239
to VIN LA (1994)
VIN MA (1995) onwards
(2)
(4)
ETC9065
ESR1594L
Oil cooler - Series 2 Range Rover;
4.0 litre (1)
4.6 litre (1)
Oil cooler hoses - Series 2 Range Rover;
ESR3204
ESR3205
engine to cooler cooler to engine
Sealing ring - cooler hoses
(1)
(1)
(4)
ESR4415
ESR2697
ESR2237
OIL PRESSURE GAUGES
26
SD1 V8 section 26/6/03 2:54 PM Page 20
DESCRIPTION QTY REQ.
PART No.
V8 Timing Cover & Fittings
Timing Cover Identification (to 1994)
There are 2 main types of timing cover, fitted up to late 1994:
1. saloon/sports, as fitted to Rover saloons and Triumph
TR8s.
2. 4x4, as fitted to Range Rovers and Land Rovers.
The saloon/sports version has a more compact water pump, mounted lower down for improved bonnet clearance. The 4x4 version has a water pump mounted higher up. In addition, the
4x4 timing cover usually has a mud shield to protect the front crank oil seal.
Both types will fit all versions of the engine (providing suitable ancillaries are available) and both types are further categorised as follows:
The timing cover fitted to early vehicles (prior to 1976) incorporates an oil pump gear-housing designed for the early,
"short" oil pump gears (refer to Oil Pump).
Later timing covers have a deeper gear-housing, accommodating the longer pump gears used from the SD1
(1976) until the introduction of the crank-driven oil pump (late
1994 - see below). Although the two types of timing cover are interchangeable, the oil pump gears and distributor would also need to be changed.
If, however, uprating the early (pre 1976) oil pump is your intention, purchase Oil Pump Kit RB7480, which contains a spacer plate and longer gears, along with the correct distributor drive, designed specifically for the early timing cover. (RB7480 is not suitable for later timing covers, 1976 onwards).
Timing Cover Identification (1994 on)
The timing cover fitted to the Series 2 Range Rover is of an updated design, unsuitable for earlier models due to the fact that there is no provision for a distributor.
There is, however, an "intermediate" timing cover, fitted to late 3.9 and 4.2 models immediately prior to the introduction of the Series 2 Range Rover, which includes a combination of features from both types, such as the crank-driven oil pump and conventional distributor. Although this timing cover will fit earlier models, it can be considered as unsuitable, as the oil pump drive requires a "long-nose" crank, not fitted to earlier engines.
Timing cover; saloon/sports - 1976 on (1)
Deeper oil pump gear housing.
ERC418
Range Rover Classic short-gear oil pump engines(1)
613260
Engine nos: 341,355,359 & 398, suffix A,B,C,D,E.
long-gear oil pump engines(1)
ETC7385
Engine nos: 341,355,398, suffix F and all other engines up to 1994.
3.9 & 4.2 litre (1995 on) (1)
ERR3434
Engine nos: 35D08928B, 36D25155B, 37D02090B,
38D27238B &40D09582B onwards.
intermediate engines (1)
ERR6814
Crank-driven oil pump & distributor (1994 on).
(1)
ERR6438
Series 2 Range Rover
Gasket - timing cover; all engines up to 1994
Saloon/sports & 4x4.
(1)
603775A
3.9 & 4.2 litre (1995 onwards)(1)
ERR7280
Engine nos: 35D08928B, 36D25155B 37D02090B,
38D27238B & 40D09582B onwards.
Series 2 Range Rover
Dowel - block locating
(1)
(2)
ERR7280
90602202
DESCRIPTION
REFER TO
LISTINGS
ERC1185
WM600041
GHF301
RTC609 (2)
QTY REQ.
V8 TIMING COVER
& FITTINGS
SALOON/SPORTS
ERC418
602201
GHF201
PART No.
HU755 (2)
REFER TO
LISTINGS
Timing cover oil seal (front); saloon/sports
4x4 early type
Press-fit seal with no retainer.
all other engines
With screw-on mud shield.
Mud shield - oil seal
Where fitted - 4x4 only.
Screw - mud shield
4x4 engines.
Timing pointer; saloon/sports
4x4 - all engines
Screw - timing pointer
Washer - timing pointer screw
Spring washer
Flat washer
Bolt - timing cover to block; saloon/sports
5/16” UNC x 3”
5/16” UNC x 4 1/2”
5/16” UNC x 1 1/4”
(1)
(1)
(1)
(1)
(8)
(1)
(1)
(2)
(1)
(1)
(3)
ERC7987A
602178
ERR6490
247766
78782
ERC1185
ETC7345
HU755
(2)
WM600041
(2)
RTC609
BH505241
254035
SH505101
DESCRIPTION
ERC1188 (2)
QTY REQ.
PART No.
603775A
90602202A (2)
GHF301 (2)
SH505101 (2)
Bolt - timing cover to block;
Range Rover Classic up to 1992
5/16" UNC x 3"
5/16”UNC x 4”
(1)
(1)
BH505241
602388
5/16" UNC x 1 1/8" (3)
SH505091
1992 onwards
(flanged)
(5)
FB505251S
(1)
FB505311S
(3)
FB505381S
Series 2 Range Rover
(flanged)
(5)
FB505171S
(4)
FB505241S
Washer (flat) - timing cover retaining (A/R)
Nut - timing cover retaining (1)
All engines except Series 2 Range Rover.
Stud (2)
Dowel - water pump locating (2)
All engines except Series 2 Range Rover.
Blanking plate - fuel pump (1)
Early engines fitted with electric fuel pump.
GHF301
GHF201
ERC1188
602201
610030
Gasket - blanking plate (1)
602180
Oil pressure switch (1)
Series 2 Range Rover only - fitted to timing cover.
STC4104
27
ILLUSTRATION COURTESY OF AUTOCAR
T2315 Sd1 cat 1 27/6/03 11:31 AM Page 7
DESCRIPTION QTY REQ.
PART NO.
6 Cylinder Engine
Components
Note: All parts are suitable for 2600 & 2300 engines unless otherwise specified.
For parts not listed, please enquire.
Cylinder Head Gasket Set
Sump Gasket Set
Sump Pan
Oil level probe type - less probe
Oil Level Probe;
(1) BHM1417B
(1)
(1)
RTC2217B
PKC1799
2-pin connector
Total Terminal Connector
(1)
DRC8005
(1)
AFU2786
Sump Gasket (1) GUG703045SG
Crankshaft (New):
2600
2300
Main Bearing Set;
(1)
RKC3383
(1)
RKC3381
Standard
+ 0.010"
+ 0.020"
+ 0.030"
Big End Bearing Set;
Standard
+ 0.010"
(1)
RTC2208
(1)RTC2208.010
(1)RTC2208.020
(1)RTC2208.030
(1)
RTC2209
(1)RTC2209.010
(1)RTC2209.020
(1)RTC2209.030
+ 0.020"
+ 0.030"
Thrust Washer;
Standard
+ 0.005"
+ 0.010"
Gudgeon Pin Bush
(1)
UKC1772
(1) UKC1772.5
(1) UKC1772.10
(6)
UKC4225
Circlip - Gudgeon Pin
Conrod Assembly
(6)
158632
(6)
TKC1693
Big End Bolt (12)
UKC3185
Nut (12)
142700
Rear Oil Seal Housing
Rear Crankshaft Oil Seal
(1)
UKC5207
(1)
UKC467
Front Crankshaft Oil Seal
Oil Pump Assembly
Oil Pressure Switch
(1)
UKC3344
(1)
GLP119
(1)
GPS123
DESCRIPTION
AJM4493
TKC1690
SC110121
22G1417
QTY REQ.
PART NO.
ILLUSTRATION COURTESY OF AUTOCAR
RKC867
DESCRIPTION
UKC7122
QTY REQ.
PART NO.
6 CYLINDER
ENGINE
BH110171
SC110121
22G1417
6 Cylinder Pistons
Piston Set
(Complete with rings & pins);
2600
- Standard (1)
UKC4201
- + 0.020" (1) UKC4201.020
- + 0.040" (1) UKC4201.040
2300
- Standard (1)
UKC4203
- + 0.020" (1) UKC4203.020
Piston Ring Set;
Standard
+ 0.020"
(1)
RTC2409
(1) RTC2409.020
6 Cylinder Flywheel/
Driveplate
Flywheel (Manual Gearbox);
8 Bolt
6 Bolt
(1)
TKC2145
(1)
TKC3605
Ring Gear (1)
214599
Drive Plate (Auto)
Refer to Gearbox (Auto) section
UKC1632
UKC7196
6 Cylinder Cam Carrier
Cam Carrier
Cylinder Head/Cam Carrier
(1)
UKC7196
Build-Up Kit (1)
TKC6984K
Inc. cam, rocker shafts, rocker arms, valves, springs, followers and selection of tappet shims.
Camshaft;
Standard
+ 0.020"
Camshaft Kit;
Inc. cam, rockers, cam lube
Standard
+ 0.040"
(1)
RKC867
(1) RKC867.020
(1)
RO1088
(1) RO1088.040
2600/2300 CAM CARRIER
Oil Seal - Camshaft
Rocker Arm
Rocker Shaft
End Screw - Rocker Shaft
Copper Washer
‘O’ Ring - Rocker Shaft
Cam Cover Gasket
Oil Filler Cap
Bolt Carrier to Cylinder Head
(1)
UKC1632
(6)
TKC1690
(2)
UKC7122
(2)
SC110121
(2)
500464
(2)
22G1417
(1)
AJM4493
(1)
625038A
(17) BH110171
K II
II
TT S ..
..
..
..
..
..
K II
II TT
TT S ..
..
..
..
..
..
K
II
II
TT
S
..
..
..
..
..
..
THE EASY WAY TO ORDER AND GET
THE RIGHT PARTS YOU NEED
QUICKL
Y
28
T2315 Sd1 cat 1 27/6/03 11:32 AM Page 8
DESCRIPTION QTY REQ.
PART NO.
6 Cyl Cylinder Head
Cylinder Head - Assy
Assembled with new valves & springs (less cam carrier)
New
Recon
Cylinder Head - Shell (New)
Cylinder Head/Cam Carrier
(1)
RO1126
(1)
RO1126R
(1)
TKC6984
Build-Up Kit (1)
TKC6984K
Inc. cam, rocker shafts, rocker arms, valves, springs, followers and selection of tappet shims.
Core Plug
Valve Guide;
(1)
144648
Inlet (6)
ULC2605
Exhaust (6)
ULC2606
Valve;
Inlet (6)
TKC5281
Exhaust (6)
TKC5282
Valve Stem Seal;
Inlet (6)
UKC7012
Exhaust (6)
Lower Collar - Valve Spring;
AEG327
Inlet (6)
UKC6978
Exhaust (6)
UKC1894
Inner Valve Spring - Exhaust (6)
UKC1903
Outer Valve Spring - Inlet/Exhaust (12)
UKC1904
Valve Spring Set - Complete
Includes engine set of 18 valve springs.
R01040
Upper Collar - Valve Spring
Split Collet
Head Gasket
Head Gasket Set
Head Bolt
Washer - Head Bolt
Cam Follower
(12)
(24)
(14)
148886
106663
GUG192HG
BHM1417B
UKC6787
(14)
UKC439
(6)
UKC1391
Tappet Adjusting Shims - See chart below
Thermostat - 88° (1)
GTS108
Housing - Thermostat
Filler Plug
Gasket - Thermostat
(1)
TKC4526
(1) ARA2634
(1)
GTG103
DESCRIPTION QTY REQ.
PART NO.
CYLINDER HEAD SHELL TKC6984
TKC4526
106663
UKC6787
GTG103
GTS108
UKC439
UKC7012
UKC6978
ULC2605
UKC1391
SEE CHART
UKC1904
DESCRIPTION
AEG327
UKC1894
ULC2606
106663
148886
UKC1903
QTY REQ.
PART NO.
2600/2300 CYLINDER HEAD
TKC6984
144648
HEAD & CAM CARRIER BUILD-UP KIT TKC6984K
2600/2300
TIMING BELT
UKC3263
TKC5282
TKC5281
ROSDI Unit
Engine damage, caused by top-end lubrication failure, is a common problem with the SD1
6-cylinder engine. ROSDI Units are specifically designed to protect against lubrication failure and the expensive repairs which follow.
ROSDIWATCH - the basic unit - is designed to give a visual warning of oil supply failure in sufficient time to stop the engine before damage occurs.
There is an add-on unit which, fitted in conjunction with
Rosdiwatch, gives further protection against damage:
ROSDIMAN displays a warning light inside the car and also allows manual selection of an alternative oil supply, so that the journey can be completed without engine damage.
Rosdiwatch
Rosdiman
(1)
(1)
RO1124
RO1124Man
UKC6546
GTB1029
6 Cylinder Timing Belt
Timing Belt
Tensioner Assembly
Upper Pulley
Drive Dog
(1)
GTB1029
(1)
UKC6546
(1)
UKC3263
(1)
AEU1151
148195 (0.090)
148196 (0.091)
148197 (0.092)
148198 (0.093)
148199 (0.094)
148200 (0.095)
148201 (0.096)
148202 (0.097)
148203 (0.098)
148204 (0.099)
148205 (0.100)
148206 (0.101)
148207 (0.102)
148208 (0.103)
148209 (0.104)
148210 (0.105)
148211 (0.106)
148212 (0.107)
TAPPET ADJUSTING SHIMS
(Thickness in thousandths of an inch shown in brackets)
148213 (0.108)
148214 (0.109)
148215 (0.110)
148216 (0.111)
148217 (0.112)
148218 (0.113)
148219 (0.114)
UKC1985 (0.115)
UKC1986 (0.116)
UKC1987 (0.117)
UKC1988 (0.118)
UKC1989 (0.119)
UKC1990 (0.120)
UKC1991 (0.121)
UKC1992 (0.122)
UKC1993 (0.123)
UKC1994 (0.124)
UKC1995 (0.125)
UKC1996 (0.126)
UKC1997 (0.127)
UKC1998 (0.128)
UKC1999 (0.129)
UKC2000 (0.130)
UKC1713 (0.131)
UKC1714 (0.132)
UKC1715 (0.133)
UKC1716 (0.134)
UKC1717 (0.135)
UKC1718 (0.136)
UKC1719 (0.137)
UKC1720 (0.138)
UKC1721 (0.139)
UKC1722 (0.140)
UKC1723 (0.141)
UKC1724 (0.142)
UKC1725 (0.143)
UKC1726 (0.144)
UKC1727 (0.145)
UKC1728 (0.146)
UKC1729 (0.147)
UKC1730 (0.148)
UKC1731 (0.149)
UKC1732 (0.150)
UKC1733 (0.151)
UKC1734 (0.152)
UKC1735 (0.153)
UKC1736 (0.154)
UKC1737 (0.155)
UKC1738 (0.156)
UKC1739 (0.157)
UKC1740 (0.158)
UKC1741 (0.159)
UKC2462 (0.160)
UKC2463 (0.161)
29
UKC2464 (0.162)
UKC2465 (0.163)
UKC2466 (0.164)
UKC2467 (0.165)
UKC2468 (0.166)
UKC2469 (0.167)
UKC2470 (0.168)
UKC2471 (0.169)
UKC2472 (0.170)
UKC2473 (0.171)
UKC2474 (0.172)
UKC2475 (0.173)
UKC2476 (0.174)
UKC2477 (0.175)
UKC2478 (0.176)
UKC2479 (0.177)
UKC2480 (0.178)
UKC2481 (0.179)
T2315 Sd1 cat 1 27/6/03 11:32 AM Page 9
DESCRIPTION QTY REQ.
PART NO.
DESCRIPTION
Listed below is a selection of major components and commonly requested service items for the 2000.
If the item you require is not listed here, please contact our sales department.
QTY REQ.
PART NO.
DESCRIPTION
CRANKSHAFT - 4 CYLINDER
BHM1152
QTY REQ.
PART NO.
2000 ENGINE
2000 Engine Components
For parts not listed please enquire.
Crankshaft
Spigot Bush (manual)
Spigot Bearing (manual)
Main Bearing Set - Standard
(1)
BHM1152
(1)
22G2076
(1) AHU1026A
(1)
BHM1153
Big End Bearing Set - Standard (1)
BHM1154
Thrust Washer - Standard (1)
LFT10014
Piston Assembly
Piston Ring Set - Standard
(4)
(1)
CAM1382
BHM1149
Cylinder Head Gasket
Head Gasket Set
Sump Gasket Set
Camshaft
(1)
BHM1639
(1) AJM1259B
(1)
AJM291B
(1)
CAM1578
(1)
12H5079
Oil Seal - Front
(Camshaft)
Valve;
Inlet (4)
UAM7713
Exhaust (4)
CAM7488
Oil Seal - Valve Stem
Valve Spring
(8) AHU1626A
(8)
12H4660
Tappet (8)
ADU8982
Pallet Shims - 2000. Please see table on page 19.
Cam Belt - Toothed
Timing Belt Cover
Starter Ring Gear (Flywheel)
(1)
GTB1024
(1)
CAM5941
(1)
12H 2186
2000 Oil Pump
Oil Pump
Oil Seal - Front
Oil Relief Plunger
Oil Relief Spring
Oil Filter
Oil Pressure Transducer
Oil Pressure Switch
3 Prong
2 Prong
(1)
GLP108
(1)
AHU2241
(1)
12G3861
(1)
CAM5116
(1)
GFE171
(1)
UKC6904
(1)
(1)
GPS123
GPS110
TIMING BELT COVER 4 CYLINDER CAM5941
CAMSHAFT - 4 CYLINDER CAM1578
30
T2315 Sd1 cat 1 27/6/03 11:32 AM Page 10
DESCRIPTION QTY REQ.
PART NO.
DESCRIPTION
Listed below is a selection of major components and commonly requested service items for the 2400TD.
If the item you require is not listed here, please contact our sales department.
QTY REQ.
PART NO.
DESCRIPTION QTY REQ.
PART NO.
2400 Engine Components
Crankshaft
Main Bearing Set;
Standard
O/Size (0.25mm)
Big End Bearing Set;
Standard
O/Size (0.25mm)
O/Size (0.5mm)
Thrust Washer;
Standard
O/Size (0.10mm)
O/Size (0.20mm)
Spigot Bush (Needle Roller)
Oil Seal - Crank Rear
Oil Seal - Front Cover
‘O’-Ring - Crank Rear
(1)
(1)
(1) RTC276525
(1)
(1)
(1)
AEU2007
STC651S
AEU2039
AEU2040
AEU2041
(2)
AEU2020
(2)
AEU2021
(2)
AEU2022
(1)
UKC8154
(1)
RTC6710
(1)
AEU2174
(1) GUG705649GM
Housing - Crank Bearing
Centre
Rear
Jet Valve - Crank Bearing Housing
(1)
AEU2023
(1)
AEU2028
Centre
Rear
Piston Assembly - 22:1 cr
Includes rings
(1)
(1)
(4)
AEU2294
AEU2794
AEU2283
Piston Assembly - 22.64:1 cr
Piston Rings - Standard
Gudgeon Pin
Spring Ring - Gudgeon Pin
Con Rod Assy
Bolt - Con Rod
Little End Bush
Cylinder Liner
(4)
(4) LFP10081L
(4)
(4)
(4)
(8)
(4)
(4)
AEU2909
RTC5003
AEU2042
AEU2036
AEU2038
AEU2037
AEU2001
Oil Pressure Valve
Base of block
(1)
AEU2195
Adaptor Bolt - Vacuum Pump Switch (2) AEU2171
Side of block
Adaptor Bolt - Turbo Lubrication (1)
AEU2285
Side of block
Oil Pressure Switch
Sump Gasket
Lower sump
(1)
GPS125
(1) GUG703022
SG
Oil Filter
Oil Pressure Transducer
‘O’ Ring Oil Pump
Oil Pump
(1)
(1)
(1)
(1)
GFE169
UKC6904
AEU2145
AEU2144
Oil Pressure Relief Valve
Spring - Relief Valve
(1)
AEU2221
(1)
AEU2222
Oil Cooler Feed Hose (to 331847) (1)
CRC3952
Cylinder Head Assembly (4) LDF104330
Valve Guide
Inlet Valve
Exhaust Valve
Valve Spring
(8)
(4)
(4)
(8)
AEU2045
AEU2296
AEU2793
AEU2051
Precombustion Chamber
Injector
Copper Washer (Injector)
Head Gasket
(4)
(4)
AEU2058
AEU2098
(4) AEU2104B
Each (4) GUG702563
HG
Set (1) GUG1064
HS
Rocker Cover
Rocker Cover Gasket
(1)
AEU2089
(4) AJM4460B
Engine Gasket Set
Glow Plug
Camshaft
Rocker Assy (Complete)
(1) GUG1539CS
(4)
ADU9955
(1)
AEU2133
(4)
AEU2059
Rocker Arm
Inlet
Exhaust
Pushrod
Follower
Gaskets - Misc
Front Cover
Inlet Manifold
Exhaust Manifold to Cylinder Head to Turbo
(4) LGQ10007
(4) LGQ10008
(8)
AEU2070
(8)
AEU2069
(1)
STC2905
(1)
STC804
(4)
RTC4893
(1)
RTC5004
CAMSHAFT - TD
AEU2133
MORE STOCK
EVER
Y DA Y
If the part you require is not listed here, please enquire, we can check factory parts listings and stock availability for you.
31
T2315 Sd1 cat 1 27/6/03 11:32 AM Page 11
DESCRIPTION QTY REQ.
PART NO.
Clutch Hydraulics
Master Cylinder - All Models
Repair Kit - Master Cylinder
Filler Cap
(1)
GMC1015
(1)
GRK1029
(1)
500201A
Bolt - Master Cylinder to Bulkhead (2) BH108161
Nut (2)
GHF213
Slave Cylinder - All Models
Repair Kit - Slave cylinder
(1)
(1)
GSY101
AEU1018
Push Rod
Clip - Pushrod Retaining
(1) GSY101ROD
(1)
UKC1806
Screw -
Slave Cylinder to Bellhousing (2)
GHF133
Clutch Hose (One piece)
Master to Slave Cylinder
Stainless Steel Braided
(1)
RO1017
DESCRIPTION
500201A
GMC1015
BH108161 (2)
QTY REQ.
PART NO.
DESCRIPTION
AEU1018
QTY REQ.
PART NO.
CLUTCH
HYDRAULICS
GHF213 (2)
Clutch
CLUTCH KIT STANDARD
Clutch Kit Standard (3 piece) All Models to May ‘85;
Inc. Cover, Plate, Bearing
3500
2600/2300
2000
2400TD
(1)
(1)
(1)
(1)
RB7335
RO1057
RO1056
RO1058
Clutch Kit Standard (3 piece) - Self Centering;
All Models May ‘85 Onwards
Inc. Cover, Plate, Bearing
3500
2600/2300
(1)
RB7491
(1)
RO1060
2000 (1) GCK141AF
2400 (1)
RO1061
Note: It is possible to fit a self-centering clutch assembly to versions previously fitted a with conventional type, but only as a complete kit; the self-centering release bearing is not compatible with the conventional type cover and vice versa.
CLUTCH KIT PERFORMANCE
Clutch Kit - Uprated (3 piece) (1) RB7491UR
For performance V8 applications, capable of withstanding up to 400lb/ft torque.
Fits existing flywheel with no modifications necessary.
CLUTCH COMPONENTS
Clutch Alignment Tool
Clutch Plate (standard) - All Models;
(1)
3500
2600/2300
(1)
(1)
2000
2400TD
(1)
(1)
Clutch Cover (standard)- Conventional;
All Models to May 85’
3500
2600/2300
2000
2400TD
(1)
(1)
(1)
(1)
RO1017
GRK1029
RX1386
GCP242
GCP248
GCP273
GCP278
GCC180
GCC209
GCC228
GCC209
Clutch Cover (standard) - Self Centering;
All Models May ‘85 Onwards
3500
2600/2300
(1) GCC90247
(1) GCC90246
2000
2400TD
(1) GCC90245
(1) GCC90246
Bolt - Clutch Cover;
3500 (6) SH605071
2600/2300 (6) SH108161
2000 (6) SH605071
2400TD (6) SH108161
Release Bearing;
Conventional - All Models (1)
GRB209
Self-centering
3500 (1) GRB90247
2600/2300/2000/2400TD (1) GRB90246
Carrier - Release Bearing (Conventional);
3500 (1) FRC5368A
2600/2300/2000/2400TD (1) FRC5369A
GSY101
GSY101
ROD
Clutch Operating Fork - All Models (1)
LBU1234
Slipper Pad (2)
159003A
Push Rod Clip
Pivot Pin - Operating Fork;
(1)
UKC1806
3500
2600/2300
2000
2400TD
Clutch Damper (Attenuator)
2000 & Diesel models.
(1)
(1)
(1)
(1)
UKC13
UKC6
UKC1774
UKC1774
(1) AAU8008A
Clutch/Brake Fluid;
Unipart Dot 3 (1 litre)
Silicone (0.5 litre)
Silicone (1 litre)
(1)
(1)
(1)
GBF103
RX1327
RX1326
CLUTCH
REFER TO
LISTINGS
REFER TO
LISTINGS
REFER TO
LISTINGS
159003A (2)
REFER TO
LISTINGS
FOR FLYWHEEL,
REFER TO
RELEVENT
ENGINE SECTION
LBU1234
UKC13
UKC6
UKC1774
FOR BELLHOUSING &
DIRT SHIELD, REFER TO
‘MANUAL GEARBOX -
CLUTCH HOUSING
OPERATION’.
32
T2315 Sd1 cat 1 27/6/03 11:33 AM Page 12
DESCRIPTION
CRC2044
CRC5632
CRC4290
QTY REQ.
PART NO.
ENGINE
MOUNTINGS
DESCRIPTION QTY REQ.
PART NO.
DESCRIPTION QTY REQ.
PART NO.
CRC1495 (V8)
CRC1496 (V8)
CRC2044
CRC5632
CRC4290
Engine Mountings
Engine Mount Bracket - V8;
RH
LH
Bolt - Bracket to Block (V8)
Upper
Lower
Spring Washer for above
Engine Mount Rubber;
(1)
(1)
CRC1495
CRC1496
(2) SH505061
(4) SH507101
(6) WM600071
3500 (2)
CRC2044
2600/2300 (2)
CRC2044
2000 (2)
CRC5632
2400TD (2)
CRC4290
Engine Mounting Damper - 2400TD (1)
CRC4290
Nut - Engine Mounting (4)
GHF233
Engine Mounting Buffer
if fitted
(RH)(1)
CRC2045
CRC454A
CRC581A
GEARBOX
MOUNTING
Gearbox Mountings
Gearbox Mount Rubber;
All Manual Gearbox & BW Auto (2)
CRC454A
All GM180 Auto (1)
TKC1044
2400TD (1)
TKC2642
Rubber Buffer;
All Manual & BW Auto
Centre of rear mounting bracket
(1)
CRC581A
TKC2642
TKC1044
ENGINE
MOUNTING
RUBBER
GEARBOX
MOUNTING RUBBERS
33
PHOTO COURTESY OF BMIHT, GAYDON.
T2315 Sd1 cat 1 27/6/03 11:33 AM Page 13
DESCRIPTION QTY REQ.
PART NO.
Water Pump & Fittings
Water Pump;
3500
All Models ‘76 to ‘82 (1)
GWP2150
Carb Models ‘82 On
(Non Air Con)
(1) GWP2150
Carb Models ‘82 On
(Air Con)
(1)
GWP2148
EFi Models (1)
GWP2149
Screw-on viscous coupling, with left hand thead.
2600/2300 (1)
GWP319
2000
2400TD
Gasket - Water Pump;
(1)
GWP140
(1)
GWP320
3500 - All Models (1)
610756
2600/2300 (1) GUG705768GM
2000
2400TD
Pulley - Water Pump;
(1) GUG705789GM
(1)
AEU2183
3500
‘76-‘82
‘82 Onwards
2000
2400TD
(1)
ERC474
(1)
ERC5792
(1)
CAM1561
(1)
AEU2256
Drive Belt - Water Pump;
3500
Carb (non Air Con)
Carb (Air Con)
EFi
34A Eng Nos.
2600/2300
2000
2400TD
Viscous Coupling - 3500 Models:
(1)
GFB215
(1) GCB51118
(1) GCB51118
(1) GCB10838
(1) GCB10925
(1) GCB10914
(1) GCB11038
All ‘76 - ‘82
Carb ‘82 On (Non Air Con)
(1)
(1)
TKC101
TKC101
Carb ‘82 On (Air Con)
Viscous Coupling - 2600/2300
Fan Blades;
(1)
ERC8660
EFi (1) ERC8007A
With or without air con. Screw-on type (left hand thread).
(1)
TKC101
3500
7 blade type
13 blade (carb)
11 blade (EFi)
2400TD
(1)
(1)
614739A
PKC820
(1) ERC8141A
(1)
CRC3738
VISCOUS COUPLING
DESCRIPTION QTY REQ.
PART NO.
Cooling - General
Temperature Transmitter;
3500
Up to Eng 10A44792
11A65101
From Eng 10A44793
11A65102
(1)
(1)
Engs 38A, 39A, 40A, 41A (1)
EFi Models (1)
2600/2300
(1) Up to Eng 10C74888
11C61498
From Eng 10C74889
11C61499
(1)
GTR108
GTR138
GTR185
GTR138
GTR181
GTR137
Engs 16C, 17C, 18C, 19C (1)
2400TD
Up to Eng 45714
From Eng 45715
Thermostat;
(1)
(1)
3500
88°
82° Alternative
2600/2300
88°
(1)
(1)
(1)
GTR185
GTR108
GTR136
GTS106
GTS104
82° Alternative
2000
(Thermostat & Housing)
(1)
(1)
2400TD
(Thermostat & Housing)
(1)
Gasket - Thermostat;
3500
2600/2300
(1)
(1)
GTS108
GTS101
GTS273
GTS278
GTG125
GTG103
Thermostat Housing;
3500
Standard
Chromed
(1)
RB7211
(1)
RB7436
Bypass Outlet Type (1)
RB7322
(For Offenhauser or Edelbrock Manifold)
Late Range Rover Type (1)
ETC6135
With aperature for electric fan switch
Switch for Range Rover Housing PRC3505
2600/2300 (1)
TKC4526
Expansion Tank - Steel
3500/2600/2300
Not air con.
(1)
CRC3015
Probe - Low Coolant
Expansion Tank - Plastic;
(1)
CRC3016
All Models Except 2000 & 2400TD
2000 (1)
ARH259
CRC4058
Pressure Cap (15 Psi);
All Except 2000 & 2400TD
2000 & 2400TD
(1)
(1)
GRC110
GRC130
DESCRIPTION QTY REQ.
PART NO.
RADIATOR
Radiator
There are numerous variations of radiator, depending on model, year, etc. In order to simplify the listings, we offer the following five types:
Radiator;
Manual, Non Air Con
(Except 2000)
(1) GRD120R
Manual, Air Con
(Except 2000)
(1) GRD120RAC
Automatic, Non Air Con
(Except 2000)
GRD121R
Automatic, Air Con
(Except 2000)
(1) GRD121RAC
2000 Only (1)
GRD122
Radiators are sold on an exchange basis.
A surcharge applies until we receive a serviceable old unit.
Filler Plug - All Models;
Brass
Plastic
Sealing Ring - Filler Plug
Thermostatic Switch
2000
2300/2600/3500
Coolant Level Probe
Radiator or Expansion Bottle
Grommet - Level Probe
Top Retaining Rail - Radiator
All Models
(1) ARA2634B
(1) ARA2634P
(1)
(1)
(1)
GVS101
GVS104
(1)
C43222A
(1)
(1)
607025A
C43221A
CRC2841
Grommet - Bottom of Radiator (2)
572312A
Antifreeze;
Unipart 1 litre
Unipart 5 litre
(1)
(1)
GAC2018
GAC2019
KENLOWE
ELECTRIC
FAN KIT
ERC2279
614739A
PKC820
ERC8141A
ERC474
ERC5792
TKC101
ERC8660
ERC8007A
GWP2150
GWP2149
GWP2148
GFB215
GCB51118
GCB10838
V8 WATER PUMP
610756
Kenlowe Electric Fan Kit (All models);
Standard Duty 12" Fan (1)
RB7065
Heavy Duty 14.5" Fan (1)
RS1537
Heater & A/C Box
Heater Box Assy
‘76-‘80
2600/2300
3500
‘80-‘81
2600/2300
3500
(1)
(1)
ACP108
ACP31
(1)
ACP3500
(1)
ACP3501
‘82-‘86 (All excluding 3500) to Vin 298523
Vin 298524 - 328866
328867 on
‘82-‘86 (3500 only) to Vin 298523
Vin 298524 - 328866
328867 on
(1)
(1)
BLP555
BLP709
(1)
ADU8605
(1)
(1)
BLP554
BLP708
(1)
ADU8606
Heater & A/C Blend Box Assy (RHD)
‘76-‘81 (3500) (1(
ACP2216
‘80-’81 (2600)
‘82-‘86
Heater Matrix only
(1)
(1)
(1)
ACP2316
Enquire
DZB3226
34
T2315 Sd1 cat 1 27/6/03 11:34 AM Page 14
DESCRIPTION
HOSE KITS
Hoses
QTY REQ.
PART NO.
Hose Kit;
Hose kits include all Radiator and Engine Hoses where available. Please order hose clips separately if required.
3500 Manual* (1)
R01082
3500 Auto* (1)
* Inc. Vitesse to VIN314713 & VDP EFi to 317779
R01083
3500 Manual** (1)
R01084
3500 Auto** (1)
R01085
**Vitesse only VIN314714 onwards & VDP EFi 317780 onwards.
2300/2600 (1)
R01081
EVAPORATOR
ACP2187
Air Conditioning
Components
Compressor (Delco)
Drive Belt
(1)
ADU9379
3500 (2) GFB20768
2300/2600 (1) GCB21075
Idler Pulley
Except Eng. Nos 27A, 28A, 30A (1)
ERC8407
Eng. Nos. 27A, 28A, 30A (1)
ERC6360
Support Bracket for Idler Pulley (1)
ERC5085
Condenser
Fan Cowl
Fan Motor
Fan Blade Assembly
(1)
CRC3021
(1)
CRC2215
(2)
DRC2127
(2)
DRC2128
Fan Blades - 16" Fan
Air Cowl
(1)
DRC2836
(1)
ACP1038
Air Con Hoses - 3500 Right Hand Drive;
Condenser to Compressor (1)
CRC1563
Compressor to VIR unit
VIR Unit to Condenser
(1)
CRC2364
(1)
CRC2375
PRESSURE
CUT-OFF
SWITCH
TKC3842
DESCRIPTION QTY REQ.
PART NO.
2000
Top Radiator Hose;
3500
2300/2600
2000
2400TD
Bottom Radiator Hose;
3500 Manual
(1)
(1)
(1)
(1)
(1)
R01080
GRH537
GRH627
GRH680
GRH682
3500 Auto
2300/2600
2000
2400TD
(1)
GRH538
(1)
GRH600
(1)
GRH597
(1)
GRH681
(1)
GRH683
Overflow Hose - Tank to Radiator;
3500/2300/2600
2000 Large Bore
2000 Small Bore
(1)
GRH807
2400TD Large Bore
Vent Hose - Tank - All Models
(1)
CRC4065
(1)
(1)
CRC4098
ULC2122
Heater Outlet Hose
(From Heater)
3500 (1)
GZA1745
Inc. Vitesse to VIN314713 & VDP EFI to VIN317779
3500 (1)
GRH952
Vitesse VIN314714 on VDP EFI 317780 On
2300/2600
2000
2400TD
Heater Inlet Hose
(To Heater)
3500
2300/2600
2000
2400TD
(1)
GZA2063
(1)
GRH827
(1)
CRC3911
(1)
(1)
(1)
(1)
GRH828
GZA2063
GRH801
CRC3995
Air Con Hoses - 3500 Left Hand Drive:
Condenser to Compressor (1)
CRC1563
Compressor to VIR Unit
VIR Unit to Condenser
(1)
(1)
CRC1565
CRC1567
VIR Unit to Evaporator - HP
VIR Unit to Evaporator - LP
Air Con Hoses - 2300/2600 RHD
Condenser to Compressor
(1)
CRC2349
(1)
CRC2350
Compressor to VIR Unit
VIR Unit to Condenser
Evaporator to VIR Unit
Valve-in-Receiver Unit
(1)
CRC1563
(1)
CRC3953
(1)
CRC2444
(1)
CRC2443
New
Recon
Dessicant Kit for VIR
(1)
CRC2198
(1) CRC2198E
(1)
CRC2436
VACUUM TANK
ADU7451
Vacuum Tank
Pressure Switch
Water Valve
Evaporator
Up to VIN 316325
VIN 316326 onwards
Matrix - Air Con Unit
Vacuum Actuator
Double Acting
Single Acting
Vacuum Diverter
Vacuum Switch
Solenoid Valve
Motor Assembly - Air Con Unit
LHD to VIN298523. Inlet Box.
35
(1)
ADU7451
(1)
TKC3842
(1)
ERC4216
(1)
ACP2187
(1)
BLP757
(1)
BLP503
(1)
ACP2208
(1)
ACP2176
(1)
BLP640
(1)
ACP2140
(1)
BLP537
ACP2193
DESCRIPTION QTY REQ.
PART NO.
Other Coolant Hoses
3500 HOSES
Water Pump to Heater Pipe
Thermostat By-Pass Hose
(1)
ERC2279
(1)
Radiator to Inlet Manifold
(Where Fitted)
ERC2278
GRH808
2300/2600 HOSES
Water Pump to Pipe
Heater Pipe to Inlet Manifold
Heater Pipe to Cylinder Head
(1)
GRH596
(1)
GZA2061
(1)
UKC6901
Inlet Manifold to Water Pump
(Elbow)
(1)
TKC2844
2000 HOSES
Thermostat to Inlet Manifold
Early
Late
Thermostat Housing to Elbow
Inlet Manifold to FASD Unit
(1)
GRH957
(1)
GRH910
(1)
ULC3830
(1)
ULC4089
2400TD HOSES
Water Pump to Thermostat Housing Hose GRH821
Thermostat to Water Rail Hose (1)
AEU2912
Hose Clips;
1 /
2
" - 3 /
4
"
5 /
8
" - 7 /
8
"
7 /
8
" - 1 1 /
8
"
1 1 /
8
" - 1 5 /
8
"
1 3 /
8
" - 2"
1 1 /
2
" - 2 1 /
8
"
2" - 2 3 /
4
"
(A/R)
(A/R)
(A/R)
(A/R)
GHC406
GHC507
GHC709
GHC913
(A/R) GHC1015
(A/R) GHC1217
(A/R) GHC1622
AIR CON
COMPRESSOR
& BELTS
GFB20768
VACUUM DIVERTER BLP640
SWITCHES
ACP2208
ADU9379
ACP2176
T2315 Sd1 cat 1 27/6/03 11:35 AM Page 15
DESCRIPTION QTY REQ.
PART NO.
Engine Breathers
Breather/Flame Trap - All V8 Models;
Standard (1)
RB7432
Short Type
( 1 /
2
Standard Height)
(1)RB7432LOW
Chromed
(Will not fit original Rocker Covers)
(1)RB7432C
Powder Coated (Black) (1) RB7432PC
BLACK
Powder Coated (Red) (1) RB7432PC
RED
Breather Filter - V8 Carb Models (1)
GFE7004
Rear of LH Rocker Cover
Breather Filter Element (foam)-
V8 EFi Models
Rear of LH Rocker Cover
(1) ERC3209A
Plastic Cap for Above
Mounting Plate for Filter
(1) ERC3208A
(1)
ERC3933
Carb Breather Pipes
3500 - ‘76-‘86-SU
Breather Pipe Kit (inc items*)
‘Y’ - Piece*
Hose - ‘Y’ to RH Carb*
Hose - ‘Y’ to LH Carb*
Hose - ‘Y’ to Crankcase Vent*
Breather Filter
Hose - Short R/Cover to Filter
Hose - Long Filter to Air Box
(1)
RO1142
(1)
ERC882A
(1)
(1)
(1)
ERC879
ERC880
ERC881
(1)
GFE7004
(1)
154212
(1)
ERC298A
3500 - ‘82-‘85 Stromberg
Breather Pipe Kit (inc items*)
‘Y’ - Piece*
Hose - ‘Y’ to RH Carb*
Hose - ‘Y’ to LH Carb*
Hose - ‘Y’ to Crankcase Vent*
Breather Filter
Hose - Short R/Cover to Filter
Hose - Long Filter to Air Box
(1)
RO1143
(1)
156605
(1)
UAM8068
(1)
UAM8067
(1)
ERC881
(1)
GFE7004
(1)
154212
(1)
ERC298A
3500 ‘82 on - SU
Breather Pipe Kit (inc items*)
‘Y’ - Piece*
Hose - ‘Y’ to RH Carb*
Hose - ‘Y’ to LH Carb*
Hose - ‘Y’ to Crankcase Vent*
Breather Filter
Hose - Short R/Cover to Filter
Hose - Long Filter to Air Box
(1)
RO1144
(1)
ERC882A
(1)
ERC8716
(1)
ETC4727
(1)
ERC881
(1)
GFE7004
(1)
154212
(1)
ERC298A
2600/2300 - SU
Air Con Vehicles
Breather Pipe Kit (inc items*)
Hose - Front Carb to Rail*
Hose - Rear Carb to Rail*
Hose - Cam Cover*
(1)
RO1145
(1)
TKC7003
(1)
TKC7004
(1)
154212
Non Air Con Vehicles
Breather Pipe Kit (inc items*) (1)
RO1146
Hose - Front or Rear Carb to Rail* (2)
GRH817
Hose - Cam Cover* (1)
154212
2000 - SU
Breather Pipe Kit (inc items*)
Hose - Carbs to Rail*
Hose - Rail to Seperator*
(1)
(2)
(1)
RO1147
ULC3061
ULC3062
DESCRIPTION QTY REQ.
PART NO.
Fuel Pipes & Filters
Main Fuel Pipe, Tank to Engine;
3500 Carburettor Models
3500 EFi Models
Pump to Engine
Rubber Elbow
Submersible pump to feed pipe.
(1)
CRC2254
(1)
(1)
Fuel Distribution Pipe - to Carburettors;
CRC2857
DRC2323
3500 SU ‘76 - ‘82
(No Flow Transducer)
3500 Zenith ‘82 Onwards
(1)
ERC2716
(1)
ERC8731
(With Flow Transducer)
3500 Zenith ‘82 Onwards
(No Flow Transducer)
Olive - For Above
Rubber Elbow - for above
(1)
ERC7830
(2)
542846A
(2)
ERC8411
Fuel Filter
Fuel Filter;
Carb Models
EFi
Diesel
(1)
GFE7004
(1)
GFE7001
(1)
GFE5304
DESCRIPTION
FUEL TANK
REFER TO
LISTINGS
QTY REQ.
PART NO.
ADU6581
CRC1996
CRC1850
GHC1217 (2)
HIGH PERFORMANCE PRESSURE REGULATOR
AND PUMP RESISTOR
Fuel Pump
Fuel Pump;
All Models Except EFi and Diesel(1)
DRC195
EFi Models
Standard Pump (1)
AUU1649
High Performance Pump (1) AUU1649ALT
Diesel
Fuel Pump Resistor;
(1)
AEU2291
Standard (1)
DRC3017
Performance (1) DRC3017HP
Recommended for use with Adjustable Pressure Regulator.
Enables Fuel Pump to cope with extra fuel demand.
Fuel Pressure Regulator;
Standard (1)
ERR268
Adjustable (1) EAC1284UR
Recommended for performance engines.
Increases fuel pressure according to inlet manifold demand by a greater ratio than standard.
See also: Performance fuel pump, resistor and modified ECU.
Inertia Switch - Fuel Pump
Fuel Pump Relay
Passenger Footwell.
(1)
DBC2022
(1)
AGU1068
Fuel Pump - Uprated (Carb Type) (1)
RB7259
Facet competition high capacity electric pump complete with unions. Locates remotely in engine bay, suitable as replacement for all carb engines including Holley and
Weber 4-Barrel conversions (delivers 4-5 PSi).
Not suitable for EFi.
Fuel Tank & Fittings
Fuel Tank;
Carburettor Models
EFi Models
Diesel Models
Fuel Filler Neck - All Models
(1)
CRC4010
(1)
(1)
(1)
CRC4014
CRC3920
CRC1458
Connecting Hose - Filler Neck to Tank
CRC1850
Hose Clip
Filler Neck Grommet (Upper)
Fuel Filler Cap;
(2)
GHC1217
(1)
CRC1996
Standard
Locking
Fuel Filler Lid/Flap
(1)
ADU6581
(1) ADU6581L
(1)
ACP678
FUEL CAP -
LOCKING
ADU6581L
FUEL TANK - EFi
CRC4014
FACET FUEL PUMP
(REMOTE MOUNTED)
RB7259
Fuel Sender
Fuel Tank Sender Unit;
All Models except EFi and Diesel(1) DRC2935
EFi Models (1)
DRC2464
Gasket - Sender Unit
(Screw Fitting)
(1)
DRC1077
Sealing Ring - Sender Unit
Locking Ring - Sender Unit
(1)
ARA1502
(1)
ARA1501
36
T2315 Sd1 cat 1 27/6/03 5:28 PM Page 16
QTY REQ.
PART NO.
DESCRIPTION
Accelerator
& Choke Cables
QTY REQ.
PART NO.
Accelerator Cable;
3500
- '76 -'80
- All '81 Onwards
2600/2300
- '76 - '82 RHD
- '76 - '82 LHD
- 1982 Onwards
2000 RHD
2400TD RHD
Clip - Cable to pedal
All Models
(1)
(1)
CRC481
NAM6865
(1)
CRC2259
(1)
CRC1683
(1)
NAM6810
(1)
CRC4076
(1)
(1)
CRC3976
153041
Throttle return Spring
All V8 Carb Models
(1)
12H4403
Lever - Choke Control
(Early models)
(1)
CRC1733
Choke Cable
(Early models)
(1)
CRC516
Coldstart Cable (2400D)
RHD
LHD
(1)
(1)
CRC3998
CRC3999
DESCRIPTION
Air Filter - Standard
Air Filter Element;
3500
Carb (Cylindrical Air Box) (2)
GFE1068
Carb (Oval Air Box) (2)
GFE1117
EFI (1)
GFE1104
2300/2600
‘76 - ‘82 (2)
GFE1072
‘82 Onwards (1)
GFE1113
2000 (1)
GFE1113
2400TD (1)
GFE1113
Air Intake Trunking - 3500 Carb Models;
LH Cold Air Intake
RH Hot Air Intake
(1)
ERC1541
(1)
ERC1542
Retaining Clip for Trunking (2)
CRC1451
Hot Air Hose - 2300/2600 models (1)
TKC3242
Air cleaner to temp control valve.
PHOTO COURTESY OF BMIHT, GAYDON.
QTY REQ.
PART NO.
Air Filter - K&N
See also page 39 for 4-Barrel Carb K&N’s.
K&N offer superior filtration, an improvement in airflow and many times longer life than standard elements. In addition, they can be cleaned and re-used. Available for both carb and
Efi petrol models, they replace the original air intake box and paper element and require no alterations to the fuel system on a standard engine (with standard exhaust).
K&N filters are proven in both competition and off-road environments.
K&N Replacement Air Filter;
Replaces existing air box and filter assembly.
3500 Carburettor
3500 EFI
3900 EFI
Larger diameter for Hotwire systems
K&N Cleaning Fluid - 1 Litre
Use to Clean Elements
(2)
(1)
(1)
(1)
RB7296
RA1063
RA1060
RX1346
K&N Element Oil;
Use to re-oil elements after cleaning.
1 fl. ounce sachet
250 ml bottle
400 ml aerosol
(1)
(1)
(1)
RX1347
RX1348
RX1349
DESCRIPTION
MORE STOCK
EVER
Y DA Y
If the part you require is not listed here, please enquire, we can check factory parts listings and stock availability for you.
37
T2315 Sd1 cat 1 27/6/03 11:39 AM Page 17
DESCRIPTION QTY REQ.
PART NO.
V8-SU INLET MANIFOLD
(‘76-‘82) ERC5484
ADU1402
DESCRIPTION QTY REQ.
PART NO.
Carburettors
& Components
Carburettors;
3500 ‘76-‘82 SU HIF6
LH
RH
(1)
FZX1316L
(1) FZX1316R
3500 '82 Onwards Stromberg CD175
LH (With FASD Unit) (1)
ETC4714
(1)
ERC5991
RH
3500 '85 Onwards SU
LH
RH
(1)
FZX1456L
(1) FZX1456R
Carburettor Assy Oddments (to clear)
2600S HS6 (front) (1)
FZX1329F
2600 HIF44E (front)
2000 (Front)
(1)
(1)
FZX1471F
FZX1383F
2000 Late (Vac take-off)
Front
Rear
Carburettor Mounting Gaskets;
(1)
FZX1450F
(1) FZX1450R
3500 SU’s & Zenith
Insulating Block (V8 Models)
(4)
ERR4381
(2)
ERC1102
FASD Unit
(See Manual Choke Conversion Kit)
3500 (1)
AEU2456
2600
2300
2000
(1)
(1)
(1)
TZX1006
TZX1007
TZX1005
DESCRIPTION
WZX1505A
AUD4288 (2)
QTY REQ.
PART NO.
V8 SU HIF6 CARB
COMPONENTS
ADU4398 (2)
WZX1170
CUD1109 (2)
WZX1505A
ERC5484
BH506121
BH506161
2204
V8-SU CARB
INLET MANIFOLD
Carb Inlet Manifold
& Fittings
Inlet Manifold - V8;
‘76-‘82 SU Carbs (1)
ERC5484
‘82 Onwards Stromberg Carbs (1)
ERC5950
Except Eng Nos. 34A, 36A
‘82 Onwards Stromberg Carbs (1)
ERC9900
Eng Nos. 34A, 36A
‘82 Onwards SU Carbs
Bolt - Inlet Manifold (V8);
(1)
ETC4721
3
3 /
8
" UNC x 1 1
/
8
" UNC x 2"
/
2
"
Washer - Manifold Bolt
2300/2600 Inlet Manifold;
(9) BH506121
(3) BH506161
(12)
2204
‘76-‘80 Models
‘80-‘82 Models
Eng, nos: 10C, 11C, 12C, 13C
‘82 Onwards Models
Eng. nos 16C, 17C, 18C, 19C
(1)
(1)
(1)
RTC2345
RKC5506
UAM8009
Inlet Manifold Gasket;
3500 - Inc. EFi
Tin
Composite
(1)
ERC3990
(1)
ERR7306
2300/2600
‘76-‘82
‘82 Onwards Models
2000
(1)GUG4028MG
(1)GUG4030MG
(1) GUG704070MG
End Seal (Manifold Gasket) - V8 for Tin Gasket for Composite Gasket
Clamp - End Seal
Screw - Seal Clamp
Non-Return Valve - Servo;
3500
2300/2600
(2)
AJM645
(2)
ERR7283
(2)
(2)
602076
602236
(1)
ADU1402
(1)
UKC6033
Fast Idle Solenoid -
2300/2600 Models with Air Con(1)
TKC7008
Heater Pipe -
Below Inlet Manifold
All V8 Models (Except late EFi)
Heater Pipe/Adaptor
(1)
603049
Rear of Inlet Manifold
All V8 Models (Except late EFi)
(1)
603440
Manual Choke Conversion Kit
To convert vehicles with FASD
(1)
WZX1872
WZX1509A
WZX1510
WZX1453A
WZX1452A
WZX1505A
WZX1100 (2)
Fuel Flow Transducer - All Models;
‘82 on with Trip Computer.
With Early Type Connector (1)
ADU4207
With Total Terminal Connector (1)
DRC8203
Fuel Flow Sensor (2000) (1)
UAM8063
Carburettor Components - V8 SU HIF6 - ‘76-82.
Piston Spring - Yellow (2)
AUD4398
Metering Needle
Needle Guide
(2)
(2)
CUD1109
AUD4288
Throttle Spindle
Float Needle & Seat Kit
Float - RH
- LH
(2)
(2)
WZX1170
WZX1100
(1) WZX1509A
(1)
WZX1510
Main Jet - RH
- LH
Gasket Set
Seal Kit
Chromed Dashpot Covers
(1) WZX1453A
(1) WZX1452A
(2) WZX1505A
(2)
RTC6072
(2)
RL1345
Carburettor Components -
V8 Stromberg CD175 - ‘82 on.
Piston Spring
Diaphragm
Needle Valve
Float and Arm Assembly
Gasket Set
Service Kit
Float
Chromed Dashpot Covers
Carburettor Adjusting Tool
(2)
516946A
(2)
JS499A
(2)
BHM1075
(2)
605833A
(2) RTC1481A
(2)
AAU7222
(2)
WZX1509
(2)
(1)
RS1514
RX1222
Carburettor Components - V8 SU 1985 onwards
Piston Spring - Yellow (2)
AUD4398
Metering Needle - BFW
Needle Guide
(2)
(2)
NZX8069
AUD4288
38
Float Needle & Seat Kit (2)
WZX1097
Float (2)
WZX1509
Main Jet (2) WZX1453A
Gasket Set
Seal Kit
(2)
(2)
WZX1505
RTC6072
Carburettor Components - 2600/2300 SU HS6:
Piston Spring - Yellow (2)
AUD4398
Metering Needle
2600
2300
Needle Guide
(2)
(2)
(2)
NZX8038
NZX8039
AUD4288
(2)
WZX1100
Float Needle & Seat Kit
Jet Assembly
Front
Rear
Gasket Set
(1)
(1)
LZX1059
LZX1058
(1)
WZX1505
Carburettor Components - 2600/2300 SU HIF 44:
Piston Spring - Yellow
Metering Needle
2600
2300
(2)
AUD4398
(2)
(2)
NZX8057
NZX8056
Needle Guide
Float Needle & Seat Kit
Main Jet
(2)
AUD4288
(2)
WZX1097
(2)
WZX1453
Carburettor Components - 2000:
Piston Spring - Red (2)
AUD4355
Metering Needle - BFG (2)
NZX8055
Needle Guide
Float Needle & Seat Kit
Main Jet
Front
Rear
(2)
AUD4288
(2)
WZX1097
(2) WZX1452A
(2) WZX1453A
T2315 Sd1 cat 1 27/6/03 11:39 AM Page 18
DESCRIPTION QTY REQ.
PART No.
DESCRIPTION QTY REQ.
PART No.
DESCRIPTION QTY REQ.
PART No.
HOLLEY - OFFENHAUSER
CARB KIT
V8 - 4 Barrel Carb
Conversion Kits
Suitable for all engine sizes.
Complete conversion kits for all V8 engines.
Kits include: 4 barrel carb, inlet manifold, chromed 14" air cleaner (can be substituted with K&N air cleaner at extra cost), thermostat housing and accelerator cable kit.
See also fuel pump section for details of our Facet type electric fuel pump, which may be required in addition to the 4 barrel carb kits, depending on application.
WEBER- EDELBROCK
PERFORMER CARB KIT
Holley/Offenhauser conversion;
390cfm carb with auto choke
Kit 1
With 3" deep air cleaner.
(1)
RB7262
Kit 2 (1)
RB7262L
With 2" deep air cleaner for extra bonnet clearance.
Weber/Edelbrock Performer conversion;
500cfm carb with manual choke
Kit 1
With 3" deep air cleaner.
(1)
RA1323
Kit 2 (1)
RA1323L
With 2" deep air cleaner for extra bonnet clearance.
V8 4 Barrel Carb
Components
Carburettor only
Weber 500
Holley 390
Jets - 390 carb (pair)
(1)
RA1335
(1)
RB7254
(1)
RB7254J
Overhaul kit - Holley 390 carb (1)
RB7254H
Holley Stud/Nut/Washer Set (1)
RB7254S
Gasket
(Carb to manifold) (Holley & Weber)
(1)
RB7181
Inlet manifold - 4 barrel carb
Suitable for Weber & Holley carbs
Offenhauser 360°
Dual Plane. Lowest bonnet clearance.
(1)
RB7314
Offenhauser/JWR
(Dual Port)
(1)
RA1336
(1)
RA1337
Edelbrock performer
Dual Plane. High Torque.
Gasket - inlet manifold; tin composite
(1)
(1)
ERC3990
ERR7306
End seal - manifold gasket for tin gasket for composite gasket
Thermostat housing;
(2)
(2)
AJM645
ERR7283
cast iron chromed
Gasket - thermostat housing
Waterpipe - inlet manifold
Rear of inlet manifold (to heater)
Gasket for water pipe
(1)
RB7322
(1)
RB7437
(1)
(1)
GTG116
CX2774
(1)
CX2784
Accelerator cable kit
(Holley/Weber)
(1)
RB7278
Manual choke conversion kit
(Holley)
(1)
RB7184
Auto choke conversion kit
(Weber)
(1)
RA1323ACH
Manual choke cable
(Holley)
(1)
RB7290
PANCAKE AIR
CLEANERS
FOR HOLLEY OR
WEBER CARBS
V8-4 Barrel Air Cleaners
Air cleaner kit;
14" diameter chromed ‘pancake’ type, complete with filter, suitable for Weber & Holley. See also K&N filter assys.
standard - 3" deep
'low-rider' - 2" deep
For extra bonnet clearance.
(1)
RB7438
(1)
RB7439
Replacement element - air cleaner; standard element
3" deep
2" deep
(1) RB7438EL
(1) RB7439EL
K&N element
3" deep
2" deep
(1) RB7438ELK
(1) RB7439ELK
Adaptor - breather pipe
Air cleaner base to flame trap/breather.
(1)
RB7654
39
K&N V8 4 Barrel Air
Cleaners
See page 37 for other K&N applications.
K&N Holley & Weber 4 barrel carbs
Pancake (14") filter assembly, bolts directly on to carb.
May also be fitted with ‘X-stream’ filter top (lid).
recessed type (assembly)
Sits low on carb for extra bonnet clearance.
N.B. for use with manual choke only.
RA1397
flat type (assembly)
RA1398
2 1 /
4
" deep, fits either manual or automatic choke.
‘X-stream’ air flow (lid only)
RA1399
For maximum air flow. Replaces standard pancake
K&N lid. Available in black, blue, red or polished.
N.B. K&N filter assembly (recessed or flat type) must be purchased separately.
T2315 Sd1 cat 1 27/6/03 11:40 AM Page 19
DESCRIPTION
INLET MANIFOLD
ERC3617A
QTY REQ.
PART NO.
DESCRIPTION
ETC8496A
243967A
EAC1385A
QTY REQ.
PART NO.
DESCRIPTION QTY REQ.
PART NO.
ETC7241A
ERC3735A
C435996
TKC6351
ERC9194
TKC6351
ETC7241A
C435996
ERC3734A
C435996
ETC7241A
ERC3620A
V8 EFi Inlet Manifold
& Components
Inlet Manifold
Bolt - Inlet Manifold
3 /
8
" unc x 1 1 /
2
"
3 /
8
" unc x 2"
Washer - Manifold Bolt
Gasket - Inlet Manifold
Tin
Composite
End Seal - for above for Tin Gasket for Composite Gasket
Clamp-end Seal
Screw-seal Clamp
Thermostat - 88°
Gasket Thermostat
Thermostat Housing
Temperature Transmitter
Thermotime Switch
Temperature Sensor
Next to Thermotime Switch
(1)
(12)
(1)
(1)
ERC9194
(9) BH506121
(3) BH506161
2204
ERC3990
ERR7306
(2)
AJM645
(2)
ERR7283
(2)
(2)
(1)
(1)
(1)
(1)
602076
602236
GTS106
GTG125
RB7211
GTR138
(1) EAC1385A
(1) ETC8496A
Sealing Washer - Temp Sensor (1)
243967A
Auxiliary Air Valve (1) ERC3617A
Fuel Injector
O-Ring Fuel Injector;
(8) ERC3620A
Large (Upper)
Small (Lower)
Fuel Rail;
Left hand
(8) EAC2414A
(8) EAC2415A
Right hand
Fuel Hose (8cm)
High Pressure EFi Hose to join Fuel Rails.
Fuel Hose - Filter to Fuel Rail
Fuel Hose - Cold Start Injector
Also suitable for pressure regulator
(1) ERC3734A
(1) ERC3735A
(2)
TKC6351
(1)
CRC2369
(1) ETC7241A
Hose Clamps (A/R)
C435996
Non-Return Valve - Brake Servo (1)
ADU1402
EAC2414A
V8 EFi Plenum Chamber
& Components
Plenum Chamber - Single Throttle (1)
ERC9219
Screw - Plenum Chamber to Trumpet Base (Hex Key);
Single Plenum
Twin Plenum -
(6) SS108801
Short
Long
Throttle Spindle;
Single Plenum
(4) SS108801
(2) ETC6057A
(1)
ERC9113
Twin Plenum
Front
Rear
Throttle Disc
Single Plenum
Twin Plenum
(1) ETC6013A
(1) ETC6014A
(1) ERC9112A
(2) ERC9112A
EAC2415A
FUEL
RAILS
Bush - Throttle Spindle
Single Plenum Models only
(2)
611795
Seal - Throttle Spindle;
Single Plenum
Twin Plenum
(2)
AUD3577
(4)
AUD3577
Idle Speed Screw - Air Intake Housing (1) ERC7809
Overrun Valve
Gasket for above
(1)
(1)
ERC9786
C44190
Throttle Potentiometer - All Models (1)
ETC4483
Gasket for above (1)
ERR4944
Cold Start Injector
Gasket - for above
(1)
(1)
EAC1383
ERC3795
Throttle Spring
Non Return Valve
(Servo)
(1)
(1)
558145
RTC5907
Pneumatic Actuator
(Cruise Control)
(1)
ETC7150
ERC9219
ERC9786
EAC1383A
SS108801 (6)
611795
AUD3577
ERC7809
ERC9112A
AUD3577
611795A
REFER TO
LISTINGS
ETC4483
PLENUM CHAMBER
40
T2315 Sd1 cat 1 27/6/03 5:38 PM Page 20
DESCRIPTION
INTAKE ADAPTOR
(TWIN PLENUM)
& HOSES
QTY REQ.
PART NO.
V8 EFi Air Intake Hoses
Air Intake Trunking - Plenum to Airflow Meter;
Single Plenum (1)
ERC9129
Twin Plenum
Long
Short
Hose Clip - Air Intake Trunking;
(1) ETC6009A
(1) ETC6008A
Single Plenum
Twin Plenum
Y-Adaptor - Intake Hoses
Twin Plenum only
(2) JHC201201
(4)
GHC2632
(1) ETC6003A
Hose Clip for above
Air Intake Hose;
Airflow Meter To Air Box
Single and Twin Plenum
(4)
GHC2632
(1)
ERC9197
DESCRIPTION QTY REQ.
PART NO.
Efi Upgrade Kit
For larger capacity (4.6 litre and above)
Performance engines using the original fuel injection system, considerable gains in torque and horsepower are attainable by fitting an Efi
Upgrade Kit. Kits are available for both Flap-type and Hotwire efi systems and comprise a ported and enlarged inlet manifold (inlet tracts opened out to 45mm diameter), trumpet base with enlarged (45mm diameter) intake trumpets and plenum chamber with enlarged (72mm diameter) throttle body. These components help to remove the restriction in air flow, which can strangle your engine’s power potential.
Efi Upgrade Kits are sold on an exchange basis.
See also our Re-mapped & Re-chipped ECUs.
Efi upgrade kit; flap-type efi hotwire efi
(1)
(1)
RB7691
RB7692
ENLARGED
TRUMPET BASE
DESCRIPTION QTY REQ.
PART NO.
ENLARGED THROTTLE
PLENUM CHAMBER
PORTED INLET
MANIFOLD
V8 EFi - Breather/
Plenum Hoses
Hose - Breather
Flame Trap to Plenum (Long) (1)
ERC9116
Hose - Steel Pipe to Decel Valve (1)
ERC4468
Hose - Steel Pipe to Plenum (1)
ERC9115
Hose - Steel Pipe to Aux Air Valve (1)
ERC9118
Hose - Aux Air Valve to Plenum
(C-Shaped) (1)
ERC9117
Hose - Steel Pipe to Solenoid/Valve(1)
ERC7508
Air Valve - Solenoid Operated (1)
ERC7536
Hose - Solenoid/Valve to Housing (1)
ERC9218
V8 EFi ECU
& Air Flow Meter
Electronic Control Unit (ECU);
Recon (1)
RO1141R
We offer a reconditioning service for ECU’s - either standard or remapped to suit performance applications.
Please contact our sales department to discuss your requirements.
Airflow Meter (flap type)
Power Resistor
(1)
ERC9127
(1) DAC1211A
Diode Pack (Relay)
Passenger Footwell (red).
(1)
DAC1861
Interface Unit (1)
DRC2646
Provides fuel flow information to trip computer.
K&N AIR CLEANERS
See page 37 for details.
PHOTO COURTESY OF BMIHT, GAYDON.
41
T2315 Sd1 cat 1 27/6/03 11:43 AM Page 21
DESCRIPTION QTY REQ.
PART NO.
DESCRIPTION QTY REQ.
PART NO.
V8 SPORTS EXHAUST SYSTEM
STAINLESS STEEL
NEAT UPSWEPT TAILPIPE EXIT
THE RIMMER BROS V8 SPORTS
SYSTEM IN STAINLESS STEEL
RO1122
ROLLING ROAD TEST RESULTS WITH V8 SPORTS EXHAUST FITTED
RPM
BHP - SPO
BHP - STAN
RPM
DESCRIPTION QTY REQ.
PART NO.
Our ever-popular sports exhaust system for the V8 (derived from a race specification) is suitable for both manual and automatic, right hand or left hand drive vehicles.
The 7-piece system features a pair of 4 into
1 tubular manifolds coupled to link pipes, which incorporate flange connectors to join the manifolds to a large bore Y-pipe. From here onwards, the system is of a single pipe design.
The reason for flange joints on the link pipes is simple: some of our customers ask for the option of retaining the original cast manifolds and downpipes instead of tubular manifolds
(with the associated cost saving). Consequently, fitting flange joints and special link pipes means that we can offer a system that can be fitted with or without tubular manifolds. The system incorporates a pair of free-flowing silencers, tucked away in the axle well so as not to interfere with ground clearance on the Vitesse
(we do not recommend fitting where the ride height is lower than Vitesse). Another feature is the tailpipe, which is a separate section of 3" polished stainless steel, with a gentle upward curve to follow the contour of the rear valance.
Rolling road tests show that gains in power and torque can be expected, depending on the age, condition and set-up of your engine - please see graphs.
LBS/FT - SPORTS
LBS/FT - STANDA
The system is also suitable for large capacity engines. The sound is pure Rover V8 but comfortably refined inside the car at cruising speeds.
ENHANCEMENTS FOR
SPORTS EXHAUST
Our Sports Exhaust System is designed to give an increase in power & torque on an otherwise unmodified vehicle. The way it achieves this is by helping the engine to ‘breathe out’ more efficiently. Naturally, it works just as well (or even better) on modified engines, since most modifications are designed to make the engine breathe more efficiently.
Fitting K&N air filters at the same time as our Sports
System will help the engine to ‘breathe in’ more efficiently - by removing the restrictive standard air filter
- yielding even better results. (For K&N filters, see our
Fuel Section).
To gain maximum benefit from our Sports System, particularly in large capacity V8s (3.9 or even 4.6 litre versions), fit our Big Valve Performance cylinder heads.
These heads are ported and gas-flowed to help the engine achieve optimum efficiency. (For Performance cylinder heads, refer to our V8 Engine Section).
Finally, don’t forget your fuel system: all this extra efficiency will be lost if your carbs are worn out or your injection system is not up to scratch! The original carbs should be adequate for an otherwise unmodified 3.5
engine fitted with a Sports System and K&N filters
(provided they are correctly set up). For the same vehicle fitted with modified cylinder heads or a bigger engine, however, we would recommend fitting either a Holley or
Weber 4 barrel carb (see our Fuel Section).
Similarly, standard Efi vehicles will need no modifications to the injection system when fitting a Sports Sytem and
K&N. If further modifications are being considered, such as a change of camshaft, Performance cylinder heads or a bigger engine, we strongly recommend a remapped ecu to provide the correct fuelling. We can remap your existing ecu to suit your engine’s requirements exactly, giving crisper throttle response, more power and torque and better fuel efficiency, (see our Electrical Section).
EXHAUST INSULATION WRAP
Thermo-Tec Insulating Wrap gives safety with performance.
Tubular manifolds by design produce a vast amount of heat in the engine compartment. This increases the possibility of electrical/ignition components not working effectively and promotes a higher risk of fire (if any combustible material comes in to contact with the manifold), not to mention the likelihood of severe burns when working on the engine!
By wrapping your tubular manifold with Thermo-Tec insulating wrap you can overcome all these risk factors. Thermo-Tec keeps the heat within the manifold so the exhaust gases have a much higher velocity, this induces negative pressure (scavenging) which increases air intake flow, resulting in better performance & economy.
It also reduces under bonnet noise.
Technical Notes:
Thermo-Tec heat wrap - which is race & rally proven - comes in rolls 2" wide x
50ft long and moulds to the contours of the manifold. Being a silica based fabric (it does not contain asbestos or carcinogens), it is unaffected by oil or water, withstands temperatures up to 1000 degrees celsius and reduces under bonnet temperatures by up to 70%.
Snap-Strap Retaining Kit We strongly recommend that you use Snap-Straps to retain the insulation. These are stainless steel straps with a narrow profile (for tight spots) that you cut to length and fasten with snap type heads.
Alternatively you can skin your knuckles and use hose clips!
THERMO-TEC INSULATION WRAP -
2" x 50' ROLL
(2 ) RX1382
THERMO-TEC SNAP-STRAP KIT
STAINLESS STEEL (1) RX1383
V8 Sports Exhaust
System - Stainless Steel
SPORTS EXHAUST SYSTEM
Complete System
Including tubular manifolds.
(1)
RO1122
System includes all fittings & gaskets.
Manifold fitting kit and manifold wrap available separately.
RO1123
Part System (1)
Less Manifolds. For fitting to existing manifolds
& downpipes. Includes fittings.
SPORTS EXHAUST COMPONENTS
Manifold - Tubular 4 into 1;
Requires link pipes if fitting to standard exhaust.
Right Hand
Left Hand
1.5'' primaries, 2'' outlet pipes.
(1)
(1)
RO1116
RO1113
Link Pipe - Tubular Manifolds;
Required when using tubular manifolds with standard exhaust.
NB. Link pipes are not required when using standard manifolds
& downpipes with Sports Exhaust.
Right Hand
Left Hand
(1)
(1)
RO1117
RO1114
Manifold Fitting Kit - V8 (1)
EF1001
Replaces original manifold bolts with studs, to enable easier installation of tubular manifolds. Inc. 16 studs, nuts & washers.
Exhaust Manifold Gasket - V8;
Standard (8)
AJM692
For standard cylinder heads
Performance (Twin Gasket) (4)
AJM692
S
For cylinder heads with enlarged ports.
Clutch Hose - Stainless Steel Braided (1) RO1017
One-piece braided flexible hose, from master to slave cylinder. Recommended for use with tubular manifolds.
ROVER SD1 V8
Sports exhaust manifold fitting kit
EF 1001
Kit includes: 16 studs, nuts
& washers (used to replace original bolts to enable easier installation of manifolds).
42
T2315 Sd1 cat 1 27/6/03 11:43 AM Page 22
DESCRIPTION
MODEL
3.5 Carb (Inc. S, SE & VDP) 76-82
3.5 Carb Manual (from VIN270266) 82-86
3.5 Carb Auto (from VIN270267) 82-86
3.5 EFi Auto (VDP EFI) 82-86
3.5 EFi Manual (Vitesse & VDP EFI) 82-86
2300/2600 77-80
2300/2600 (to VIN270289) Jun 80-82
2300S/2600S (from VIN270290) Jun 80-82
2400TD (to VIN285528) 82-83
2400TD (from VIN285529) 83-86
2000 82-86
QTY REQ.
PART NO.
DESCRIPTION
STANDARD EXHAUST - MILD & STAINLESS STEEL
FULL SYSTEMS
MILD STEEL SYSTEM
Exhaust Manifold
Exhaust Manifold;
V8 - All Models
(Cast iron)
Right Hand
Left Hand
2300/2600 - Cast Iron
Early Models
(1)
(1)
ERC428
ERC4754
Late Models
Swiss Models
(1)
(1)
(1)
PKC788
PKC2171
RKC5676
2000 - Tubular
(Stainless Steel)
(1) PKC2162SS
2400TD - Manifold Assembly (1)
AEU2231
2000 EXHAUST
MANIFOLD
IN STAINLESS STEEL
RO1030
RO1032
RO1034
RO1036
RO1038
RO1020
RO1022
RO1024
RO1026
RO1028
RO1031
RO1033
RO1035
RO1037
RO1039
RO1021
RO1023
RO1025
RO1027
RO1029
QTY REQ.
PART NO.
STAINLESS STEEL SYSTEM
Tubular Manifold:
-
System
(exc.
Manifold):
RO1018
Tubular Manifold:
PKC2162SS
System
(exc. Manifold):
RO1019
FITTING KIT
RVK14
RVK14
RVK14
RVK14
RVK14
RVK2
RVK9
RVK10
RVK11
RVK11
RVK4
STAINLESS STEEL SYSTEM
RO1027 - 2400TD (‘82-‘83).
Gaskets & Fittings
Stud - Exhaust Manifold to downpipe;
V8 - All Models (M8 x 25mm) (6)
TE108051
2300/2600 (M10 x 30mm)
2400TD (to Turbocharger)
(3)
AFU2557
(4)
STC3127
Nut - Manifold to downpipe;
V8 (6)
GHF213
2300/2600 (3)
GHF214
2400TD (4)
AEU2211
Exhaust Manifold Gasket;
V8 Standard
For Standard Cylinder Heads
(8)
AJM692
V8 Performance (4)
AJM692S
Twin Port Gasket for Cylinder Heads with enlarged ports
2300/2600 Not applicable
2000
Exh. Manifold Gasket (1)GUG4417MG
Inlet Manifold Gasket (1) GUG704070MG
2400TD (4) LKG10006B
Manifold to Downpipe Gasket;
V8 - All Models
Cast-Iron Manifolds
(2)
ERC2734
2300/2600
‘76-‘81
‘82-‘87 (270290 on)
(1)
GEG732
(1)GUG4814MG
2000
2400TD
Not applicable
Manifold to Turbo (1) GUG705914GM
Turbo to exhaust (1)
GEX7621
Olives - Exhaust Joints;
44mm Inside Diameter
50mm Inside Diameter
(A/R)
GEX7470
(A/R)
EG26
(A/R)
EG47
58mm Inside Diameter
Clamps - Exhaust Joints;
43mm
45mm
48mm
57mm
Rubber Buffer;
(A/R)
(A/R)
(A/R)
(A/R)
61mm (A/R)
Rubber 'O'-Ring Hanger
(All Models)
(1)
ECL43
ECT45
GEX9008
GEX9011
ECL15
SR34H
Rear Silencer
(All Models)
Exhaust Jointing Compound
(1)
GEX7481
(1)
GCH112
43
DESCRIPTION QTY REQ.
PART NO.
STANDARD EXHAUST -
MILD & STAINLESS STEEL
INDIVIDUAL
COMPONENTS
NOTE: Mild steel part numbers are listed.
Our Price Guide will show an SS (Stainless Steel) suffix after the part number when available.
3500 Carb
76-82 (Inc. S, SE & VDP)
Downpipe - Right Hand
Downpipe - Left Hand
Y-Piece
Resonator
Link Pipe
1st Silencer
Rear Silencer/Tailpipe
GEX1890
GEX1891
GEX1892
GEX1673
GEX1672
GEX3781
GEX3782
3500 Carb
82-86 Manual (From VIN 270267)
Downpipe - Right Hand
Downpipe - Left Hand
Y-Piece
Resonator
1st Silencer
2nd Silencer
Rear Silencer/Tailpipe
GEX1890
GEX1891
GEX1892
GEX1673
GEX33065
GEX33066
GEX33067
3500 Carb
82-86 Auto (From VIN 270267)
Downpipe - Right Hand
Downpipe - Left Hand
Y-Piece
Resonator
1st Silencer
2nd Silencer
Rear Silencer/Tailpipe
GEX1890
GEX1891
GEX1873
GEX1874
GEX33065
GEX33066
GEX33067
3500 EFi
82-86 Manual (VDP EFI)
Downpipe - Right Hand
Downpipe - Left Hand
Y-Piece
1st Silencer
2nd Silencer
Rear Silencer/Tailpipe
GEX1890
GEX1891
GEX3906
GEX33385
GEX3909
GEX3855
3500 EFi
82-86 Auto (VDP EFI)
Downpipe - Right Hand
Downpipe - Left Hand
Y-Piece
1st Silencer
2nd Silencer
Rear Silencer/Tailpipe
2300/2600
76-Sept 80
Downpipe (Twin)
1st Silencer
Rear Silencer/Tailpipe
GEX1890
GEX1891
GEX3907
GEX33385
GEX3909
GEX3855
GEX1727
GEX3669
GEX3782
2300/2600
Oct 80-82 (Up to VIN 270289)
Downpipe (Twin)
1st Silencer
Rear Silencer/Tailpipe
GEX1727
GEX3778
GEX3779
2300/2600
82 Onwards (From VIN 270290)
Downpipe (Single)
1st Silencer
2nd Silencer
Rear Silencer/Tailpipe
GEX1894
GEX33065
GEX33066
GEX33067
2400TD
82-83 (To VIN 285527)
Downpipe
Intermediate Pipe
1st Silencer
Rear Silencer/Tailpipe
GEX1824
GEX1825
GEX3841
GEX3842
2400TD
83 Onwards (From VIN 285528)
Downpipe
Intermediate Pipe
1st Silencer
Rear Silencer/Tailpipe
GEX1836
GEX1837
GEX3854
GEX3855
2000
82-86
Manifold
Front Pipe/Silencer
Intermediate Silencer
Rear Silencer/Tailpipe
PKC2162
GEX3951
GEX3839
GEX3840
T2315 Sd1 cat 1 27/6/03 11:43 AM Page 23
DESCRIPTION QTY REQ.
PART NO.
MANUAL GEARBOX
IDENTIFICATION
There are two manual gearboxes fitted to the
SDI range - a 4-speed and a 5-speed.
We have concentrated here on the 5-speed version because of the rarity of 4-speed models.
However, as the 4-speed is essentially a 5-speed with fewer internals, it would be a simple matter to fit a 5-speed 'box in place of a 4-speed.
There were a number of changes affecting gearbox internals over the years and many parts are not interchangeable. Therefore, it is important to identify your gearbox by the number stamped on the left hand side - the vital figure being the suffix A, B, C or D.
Gearbox Unit (5 Speed)
5-Speed Gearbox;
Reconditioned
All Models
(Except 2000 & 2400TD)
(1) UKC9076RHD
Heavy Duty - Also suitable for performance engines
2000 & 2400TD
Suitable for 3.9:1 ratio axle.
(1) UKC9076R
DESCRIPTION
MANUAL GEARBOX ASSEMBLY
5 SPEED
UKC9076R
UKC9076R/HD
QTY REQ.
PART NO.
GEARBOX OIL
Early 4 & 5 speed models used SAE75W oil. From approximately 1980 onwards, Rover used automatic gearbox oil (ATF) in the manual gearbox, to help improve gear selection from cold. Our reconditioned
5-speed gearboxes use ATF.
The oil capacity is 1.5 litres.
Unipart ATF (0.5 litre) (1)
Gearbox Mountings
GGL175
Gearbox Mounting Rubber
Except 2400 TD
Gearbox Mounting - 2400TD
Setscrew - For above
(2)
(1)
CRC454A
TKC2642
(4) SH108201
Centre Buffer - Rear Mounting Bracket
CRC581
Except 2400TD
Bolt
Thin Nut
(1) BH112121
(1) NH112041
Washer (1) WC112081
Setscrew (4) SH108201
Clutch Housing/
Operation
5 SPEED MANUAL
Bellhousing;
3500 Models
2300/2600
2000
2400TD
(1)
FRC133
(1)
RKC660
(1)
PKC1576
(1)
PKC1767
Bellhousing Bolt Kit - V8 Models (1)
RB7130
Dirt Shield - Lower Bellhousing
3500 models
2300/2600
(1)
(1)
FRC142
TKC869
Clutch Operating Lever - All Models(1)
LBU1234
Slipper Pads - All Models (2)
159003A
Clip - Push Rod Retaining (1)
UKC1806
Release Bearing & Sleeve Assembly;
3500 to 1985 (Non Self-Centering)(1) FRC5368A
1985 On (Self-Centering) (1) GRB90247
2300/2600, 2000 and 2400TD to 1985
1985 On
(1) FRC5369A
(1) GRB90246
Release Bearing only
Non Self-Centering - All Models(1)
GRB209
Note: Later, self-centering release bearings can be fitted to earlier models only as a complete assembly, including selfcentering type clutch cover.
DESCRIPTION QTY REQ.
PART NO.
Speedo Cable
& Transducer
Speedo Cable ‘76-‘82 - All RHD Models;
‘76-‘80, Release Arm Connector (1)
‘80-‘82 Eurosnap Connector (1)
Speedo Driven Gear - ‘76-‘82;
Models with Mechanical Speedo
3500 - 20 teeth, orange
3.08:1 axle ratio
(1)
GSD295
GSD380
219001
2600/2300 - 23 teeth, black (1)
3.45:1 axle ratio
219004
'O'-ring for Driven Gear Housing (1)
TRS1620
Speedo Transducer - ‘82 Onwards
(Electronic Speedo);
2 pin Connector
3500 - 20 teeth, orange
3.08:1 axle ratio
(1) DRC8007A
2600/2300 - 23 teeth, black (1)
DRC8015
3.45:1 axle ratio
2000/2400TD - 22 teeth, red (1) DRC8016A
3.09:1 axle ratio
Speedo Transducer - Approx ‘84 onwards;
Total Terminal Security Connector
3500 - 20 teeth, orange
3.08:1 ratio
(1)
DRC8172
2600/2300 - 23 teeth, black (1)
DRC8174
3.45:1 ratio
2000/2400TD - 22 teeth, red (1)
DRC8173
3.90:1 ratio
'O'-ring for Transducer
Retaining Bolt - Transducer
(1)
AFU1348
(1) SH106251
44
T2315 Sd1 cat 1 27/6/03 11:44 AM Page 24
DESCRIPTION QTY REQ.
PART NO.
5 SPEED GEARBOX REBUILDS
The 5 speed gearbox requires specialist tools and knowledge to dismantle and rebuild, and is normally beyond the ability of the DIY enthusiast.
We therefore recommend the fitting of an exchange gearbox unit. However, we do stock a full range of components should you wish to rebuild your own
'box. Listed below is a selection of parts most commonly needed.
GHF312 (2)
DESCRIPTION
GHF134 (2)
UKC68 (2)
UKC854 (4)
SH108201 (2)
QTY REQ.
PART NO.
GHF382 (2)
UKC7
UKC3145
UKC1090 (2)
UKC1091 (2)
UKC1088 (2)
UKC854 (4)
FB108061 (2)
BH108101 (2)
BH108111 (2)
GHF382 (10)
Casings & Components
Main Gearcase;
Suffix A & B
Suffix D
Oil Drain Plug;
Suffix A, B & C
Suffix D
Fibre Washer
Suffix A, B & C
Suffix D
(1)
ULC2045
(1)
FRC8084
(1)
UKC3771
(1) FRC6145A
(1)
WF513
(1) FRC7084A
UKC2072
TKC1320
219004
(BLACK)
219001
(ORANGE)
TRS1620
22G1486
AAU2304
WF513
UKC26
REAR CASE
WL106001 (3)
RTC2057A
22G1711
GHF300
GHF331
SH106201
TKC1266
SH106201 (3)
Rear Extension Case & Oil Pump (1)
TKC1320
Suffix A, B & C
Oil Pump Gears & Shaft
Oil Filler Plug
Fibre Washer
Selector Shaft 'O'-ring
Front Cover Assembly;
Suffix A, B & C
Suffix D
(1)
RTC2057
(1)
UKC26
(1)
(1)
WF513
UKC7
(1)
ULC1283
(1) FRC6019A
Gaskets & Oil Seals
Front Oil Seal - All Models
Rear Oil Seal;
Suffix A, B & C
Suffix D
(1)
UKC1060
(1)
UKC3949
(1) FRC6084A
(1)
ULC1284
Gasket Front Cover
Gasket;
Gearcase to centreplate
Centreplate to Housing
(1)
(1)
TKC1229
TKC1235
Gasket - Extension Case to Centreplate (1)TKC1235
Input Shaft
& Mainshaft
INPUT SHAFT
Input Shaft;
Suffix A & B
Suffix C
Suffix D (Except Vitesse)
Suffix D (Vitesse)
Bearing - Front of Input Shaft;
Suffix A, B & C
Suffix D
Bearing - Rear of Input Shaft
All Models
(1)
TKC3533
(1)
RKC4168
(1)
RKC5485
(1)
FRC6094
(1)
ULC2445
(1) FRC7145A
(1)
GHB107
FRC7572
GEARBOX CASE - REAR
EXTENSION & SPEEDO DRIVE
5 SPEED
Mainshaft;
Suffix A (to 1982)
Suffix C (1982 Onwards)
Suffix D
Synchro Ring - All Models
Mainshaft Taper Roller Bearing;
Suffix A, B & C
Suffix D
Speedo Drive Gear;
3500, 2600 & 2300 (Black)
2000 & 2400TD (White)
Rear Mainshaft Bearing;
Suffix A, B & C
Suffix D
GEAR KNOB
DAM6658
(1)
TKC3111
(1)
FRC5350
(1) FRC5961A
(5)
FRC8232
(1)
UKC169
(1)
0494369
(1)
TKC1274
(1)
TKC1273
(1)
533360
(1)
ULC4046
Layshaft
Layshaft Gear Cluster;
Suffix A, B + C
Up to 0162429C
Suffix D - Except Vitesse
Up to 53889D
Suffix D - Vitesse
Up to 53889D
Suffix D - Vitesse
53890D onwards
Layshaft Bearing - All Models
45
LAY GEAR
(1)
RKC5415
(1)
FRC6647
(1)
FRC6648
(1)
FRC7213
(2)
ULC1796
5 SPEED GEARBOX INTERNALS
AVAILABLE AT HEAVILY REDUCED PRICES.
1st Gear (Suffix A, B & C)
2nd Gear (Suffix A, B & C)
3rd Gear (Suffix A, B & C)
3rd Gear (Suffix D)
(1)
(1)
(1)
TKC735
TKC267
TKC268
All models (exc. Vitesse)
Vitesse only
5th Gear (Suffix A & B)
5th Gear (Suffix D)
(1)
(1) FRC5885A
(1)
TKC6962
TKC5317
(1) FRC5162A
Selector Fork 1st/2nd (Suffix D) (1)
FRC8124
Selector Fork and Bracket - 5th
All units
Synchro Hub;
3rd/4th (less Rings)
Reverse Idler (Suffix A & B)
(1)
RTC2058
(1) UKC5843NSR
(1)
UKC1644
Bush 1st Speed (Suffix A, B & C)
40.18 / 40.23
40.28 / 40.33
Bush 1st Speed (Suffix D)
40.21 / 40.26
40.31 / 40.36
40.36 / 40.41
(1)
(1)
TKC1478
TKC1480
(1) FRC5244A
(1) FRC5246A
(1) FRC5247A
Gearchange Housing
Gearchange Housing Assembly
All Models
Mounting Bush;
Gearchange Housing to Gearbox
(1)
TKC3821
Plastic
(Original)
(8)
UKC854
Polyurethane
(Longer Lasting)
(8)
UKC854P
Gear Lever;
All Models to 1982 (1)
TKC4300
All Models 1982 On
Gear Lever Retaining Cap
Anti-Rattle Plunger
Plunger Spring
(1)
(1)
(1)
(1)
FRC7746
UKC3159
22G1988
22G1989
Gear Lever Knob - All Models 1982 On DAM6658
Gear Lever Grommet (Black vinyl)
‘82 on
Gear Lever Grommet (Rubber)
Fits Transmission Tunnel
Reverse Light Switch
Locknut - For Above
(1)
(1)
(1)
(1)
JRC1679
BRC354
TKC6761
22A1613
T2315 Sd1 cat 1 27/6/03 11:44 AM Page 25
DESCRIPTION QTY REQ.
PART NO.
AUTOMATIC GEARBOX
DESCRIPTION QTY REQ.
PART NO.
DIP STICK GM180
Gearbox Unit (Auto)
Automatic Gearbox Unit;
V8 Borg Warner 65
(‘76-’80)
Recon. Less Torque Converter
V8 Borg Warner 66
(‘80-’83)
New Inc. Torque Converter
(1) AEU1604N
V8 GM180 -TH Carb Models (1)
PKC2139
(‘83 On) New Inc. Torque Converter
Bellhousing Lower Dirt Shield
GM180/BW
(1) AEU1142R
(1)
FRC145
TORQUE
CONVERTER
Dipstick & Switches
Dipstick - Auto Gearbox;
All Models - Borg Warner
All Models - GM180
Filler Tube;
(1)
(1)
FRC3541
RKC5801
All Models ‘76-‘82 Borg Warner(1)
FRC1725
All Models - GM180 (1)
PKC2166
Filler Tube Seal - GM180
Inhibitor Switch - Borg Warner;
(1)
RKC5738
All Models ‘76-‘82
3500 ‘82 Onwards
(1)
RTC36
(1)
DRC2917
2600/2300/2000 - ‘82 Onwards (1)
DRC2918
Inhibitor Switch - GM180
(All Models)
(1)
DRC3022
DESCRIPTION QTY REQ.
PART NO.
Speedo Drive
Speedo Drive Gear - Borg Warner Models
(‘76-’82);
3500/2600
(Orange, 20 teeth)
(1)
219001
2300
(Black, 23 teeth)
Drive Gear Bearing -
(1)
219004
All Borg Warner Models
Speedo Drive Gear GM180 Models;
(1)
22G1486
3500 EFI
(Yellow, 19 teeth)
(1)
PKC2146
3500 Carb/2600
(Red, 18 teeth)
(1)
PKC2144
2300/2000
(Blue, 20 teeth)
(1)
PKC2145
Drive Gear Bearing - All GM180 Models TKC7291
Speedo Transducer - Borg Warner Models
(‘82 Onwards);
3500/2600
(Orange, 20 teeth)
(1) DRC8007A
2300/2000
(Black, 23 teeth)
(1)
DRC8015
Speedo Transducer - GM180 Models;
All Models
Church Window Connector (1)
DRC8074
Total Terminal Security Connector DRC8175
OVERHAUL
KIT GM180
SUMP PAN
GM180
Torque Converter
Torque Converter - Borg Warner 65
(‘76-’80 Models);
V8 Recon (1) AEU1286R
2600/2300 New (1)
AAU4870
Torque Converter - Borg Warner 66
(‘80-’83 Models);
V8 New
V8 Recon
(1) AEU1601N
(1) AEU1601E
2600/2300 Recon (1) AEU1602E
Torque Converter - GM180
(‘83 Onwards Models);
V8 All Models (TH, TT, PG)
2600/2300 (TK, TL) New
2600 Only (PK)
2300 Only (PL)
2000 (TM) New
(1) AEU4158N
(1) AEU2811N
(1)
AEU4315
(1)
AEU4317
(1) AEU2990N
DRIVE
PLATE
Kickdown & Sump
Kickdown Cable;
3500 Borg Warner
2600/2300 Borg Warner
(1)
(1)
RTC117
RKC5625
All Models GM180 Except 2000 (1)
PKC2184
2000 GM180 (1)
RKC5797
‘O’ Ring - GM180 Kickdown Cable (1)
ULC5098
Oil Pan;
Borg Warner Models
GM180 Models
Oil Pan Gasket;
Borg Warner Models
GM180 Models
(1)
(1)
AAU9086
AEU4318
(1) AAU8434A
(1)
AEU4331
Gaskets & Oil Seals
Rear Oil Seal;
Borg Warner Models
GM180
Front Oil Seal;
Borg Warner Models
GM180
Gasket / Overhaul Kit;
Borg Warner Models
GM180
Oil Pan Gasket;
Borg Warner Models
GM180 Models
(1)
RTC447
(1)
AEU2852
(1)
RTC39
(1)
AEU2865
(1)
AEU1264
(1)
AEU4320
(1) AAU8434A
(1)
AEU4331
Miscellaneous
Selector Lever Knob;
Borg Warner Type 65
Borg Warner Type 66
GM180 Models
Selector Rod - GM180 Models
Modulator Kit / Plunger O’ Ring
3500 (GM180)
‘O’ Ring only - Modulator
Modular Valve / Sleeve
3500 (GM180)
Kickdown Valve Kit (GM180)
(1)
FRC106
(1)
FRC4290
(1)
RKC5624
(1)
TKC7363
(1)
AEU2812
(1)
AEU2816
(1)
AEU2814
(1)
AEU2817
Drive Plate
Drive Plate - Borg Warner (65 & 66);
3500 (1)
2600/2300
8 Bolt
6 Bolt
2000
(1)
(1)
TKC5279
(1)
603341
TKC2095
RKC5678
Drive Plate - GM180;
3500
2600/2300
TK/TL Suffix
(1)
RKC5805
PK/PL Suffix
2000
Ring Gear;
3500 Borg Warner
(1)
RKC5743
(1)
RKC5858
(1)
RKC5796
3500 GM180
2600/2300 GM180
2000 - use Drive Plate
(1)
603340A
(1)
RKC5804
(1)
RKC5843
Oil Pump Kits
OIL PUMP KITS
GM180
Oil Pump Kits - Factory GM180 (‘83 on).
V8 Vitesse / VDP EFi (TT) (1)
AEU3002
V8 Carb (TH)
2600 (TK)
2300 (TL)
(1)
(1)
(1)
AEU2828
AEU2829
AEU2972
46
Oil Cooler Pipes
Gearbox to Radiator
Feed Pipe;
Borg Warner Type 65
Borg Warner Type 66
GM180
(1)
CRC1952
(1)
CRC3420
(1)
ADU7643
Return Pipe;
Borg Warner Type 65
Borg Warner Type 66
GM180
Hose - Feed Pipe to Radiator
(1)
CRC1951
(1)
CRC3421
(1)
ADU7642
(1)
CRC1973
Hose - Radiator to Return Pipe (1)
CRC1973
Gear Oil (ATF)
Gear Oil (ATF)
0.5 Litre
5.0 Litre
(A/R)
GGL175
(A/R)
GGL505
T2315 Sd1 cat 1 27/6/03 11:45 AM Page 26
DESCRIPTION
Propshaft
QTY REQ.
PART NO.
Propshaft
(New, outright purchase)
;
3500 Manual or BW Auto
3500 GM180 Auto
(1)
PKC1993
(1)
PKC2160
2600/2300 Manual or BW Auto (1)
FRC3813
2600/2300 GM180 Auto
2000 Manual or BW Auto
(1)
(1)
PKC2142
PKC1993
2000 GM180 Auto
2400 TD
Propshaft Bolt (All Models)
Propshaft Nut (All Models)
(1)
(1)
(8)
(8)
PKC2160
FRC3813
FRC90
GHF233
Cruise Control Speed Sensor Magnet (1) FRC4672
Final Drive Ratios - REAR AXLE:
All Carb V8 Models and Manual Vitesse 3.08:1
VDP EFi and Vitesse Auto
2600 Auto
2.84:1
3.08:1
2600 Manual
2300 Manual and Auto
2000 Auto
2000 Manual
2400 TD
3.45:1
3.45:1
3.45:1
3.90:1
3.90:1
NEW & RECONDITIONED
UNITS FROM STOCK
DESCRIPTION
Rear Axle
QTY REQ.
PART NO.
Rear Axle 3.90:1 Ratio
(Less Halfshafts);
New (1) RTC2787N
Recon (1) RTC2787E
Rear Axle 3.45:1 Ratio
(exch) (Less Halfshafts);
New (1) RTC2559N
Recon (1) RTC2559R
Rear Axle 3.08:1 Ratio
(exch) (Less Halfshafts);
;
Recon (1) RTC2560R
Recon, Fitted with New Crownwheel
& Pinion
(exch)
(1) RTC2560RNCWP
Recon, Fitted with New Crownwheel
& Pinion and Quaife Limited Slip
Differential
(exch)
Rear Axle 2.84: Ratio
(exch)
(1) RTC2560RNCWP LSD
(1) BHM7272R
Crownwheel & Pinion (New);
3.90:1 Ratio
3.45:1 Ratio
3.08:1 Ratio
2.84:1 Ratio
(1)
TKC3282
(1)
TKC2946
(1)
TKC2945
(1)
TKC7375
Differential Assembly
(Standard)
(1)
RTC2061
Limited Slip Differential
(Quaife)
(1)
Differential Side Bearing (2)
Pinion Bearing - Rear
Spacer (Collapsible)
(1)
RB7003
UKC981
UKC978
(1)
UKC979
Pinion Bearing - Front
Nut - Pinion
Oil Seal Housing
Oil Seal
(1)
(1)
(1)
(1)
539707
UKC823
TKC455
UKC4995
Gasket - Axle Cover
Oil Level / Filler Plug
Seal - Filler Plug
Breather - Axle Casing
Gear Oil - EP90 (0.5 litre)
(1)
TKC1024
(1)
UKC26
(1)
WF513
(1)
515845A
(1)
GGL190
DESCRIPTION
QUAIFE
LIMITED
SLIP
DIFF
QTY REQ.
PART NO.
Extension Tube - Rear Axle
Extension Tube Assembly
(All Models)
(1)
PKC1363
Also available less bracket.
Mounting Bracket - Extension Tube(1)
ULC2322
Bush only for Bracket (Poly) (1) CRC2558P
Front Bearing - Extension Tube (1)
UKC4219
Oil Seal (1)
RKC1554
Axle Crossmember
Crossmember (1)
CRC2557
Mounting Rubber - Crossmember (4)
CRC119
Spacer Tube
Bolt
(M10 x 115mm)
(2)
CRC118
(2) BH110231
Large Washer
Nut
(M10)
(4)
(1)
850651
GHF233
Halfshafts - Rear Axle
Halfshaft Assembly - New
(All Models)
(2)
RKC4640
Rear Wheel Bearing Kit (2)
GHK1028
Kit is per WHEEL & includes; 1 each of hub seal
GHS186 / GHS187, 1 bearing GHB194 & 1 Spacer
ULC 2350. Less circlip ULC2362.
Hub Seal - Inner (2)
GHS186
Circlip (2)
ULC2362
Spacer (2)
ULC2350
Hub Bearing (2)
GHB194
Hub Seal - Outer
Wheel Stud
(M12)
(2)
GHS187
(10)
UKC2213
REFER TO
LISTINGS
REFER TO
LISTINGS
515845A
TKC1024
UKC981 (2)
UKC978
CRC2557
PKC2142
FRC3813
PKC2160
PKC1993
FRC4672
UKC979
539707
TKC455
UKC4219
PKC1363
ULC2322
CRC2558P
UKC823
GHK1028
BH110231 (2)
850651 (2)
CRC119 (4)
RKC4640
CRC118 (2)
850651 (2)
GHF233 (2)
UKC2213
REAR AXLE
47
T2315 Sd1 cat 1 27/6/03 11:45 AM Page 27
QTY REQ.
PART NO.
DESCRIPTION QTY REQ.
PART NO.
DESCRIPTION
Front Subframe
QTY REQ.
PART NO.
Front Subframe - All models
Brand new, original
(1)
CRC1828
Subframe Bolt - Front
(Except Diesel)
(2) BH110321
Subframe Bolt - Front
(Diesel)
(2)
CRC3536
Subframe Bolt - Rear
(Except Diesel)
(2) BH110201
Subframe Bolt - Rear
(Diesel)
(2) BH110221
Nut - All Subframe Bolts
Packing Piece
(Diesel)
(4)
(4)
GHF233
NLA
Spacing Grommet
(Diesel)
(1)
CRC4057
Engine Mounting Support Bar
(Not Diesel)
;
RH
LH
(1)
(1)
CRC700
CRC701
DESCRIPTION
FRONT SUBFRAME - BRAND NEW, ORIGINAL - CRC1828
BARGAIN PRICE!
CRC700
CRC701
CRC1828
FRONT
SUSPENSION
TRACK
CONTROL ARMS
SEE NEXT PAGE
CRC438 (2)
CRC435
CRC436
Track Control Arm
Track Control Arm (complete);
RH
LH
(1)
CRC1422
(1)
Bush - Track Control Arm to Subframe;
CRC1423
Standard Rubber
Hard Rubber
(2)
CRC1709
(2) CRC1709
H
Nut - Balljoint to Steering Link (2) NY112041
Washer (2) WA112081
Bolt - Arm to Subframe (2) BH112161
Washer (4) WA112081
Nyloc Nut (2) NY112041
CRC1769
UKC210
UKC210HARD
UKC210POLY
CRC1709
CRC1709 HARD
CRC1709 POLY
CRC1319 (2)
REFER TO
LISTINGS
NAM6926
CRC1422
CRC1423
REFER TO
LISTINGS
POLY BUSH KIT
All MODELS (Excluding Vitesse)
VITESSE ONLY
Anti-Roll Bar
RO1091
RO1104
Anti-Roll Bar - All Models (1)
NAM6926
Mounting Bush - Anti-Roll Bar to Subframe;
Standard Rubber
Hard Rubber
(2)
(2)
UKC210
UKC210H
Polyurethane (2)
UKC210P
Bracket - A.R.B. Mounting Bush (2)
CRC1319
Bolt - Bracket to Subframe (4) BH110171
Nut (4)
GHF233
Clamp - Anti-Roll Bar
Bolt - Clamp
(2)
Nut (2)
CRC1769
(2) BH110121
GHF233
Mountings - Anti-Roll Bar to Track Control Arm
Vehicles from 1976 to VIN 299417 (approx ‘85) used
2 inner sponge bushes, 2 outer plastic flanged bushes and 2 large steel washers to locate the antiroll bar to the track control arm each side.
From VIN 299418 onwards, a slightly different design was used, comprising 1 outer spacer, 1 outer bush and different inner bush, an inner steel washer and a plastic sleeve running through the centre.
Designed to improve track control arm location, the later parts can be fitted to earlier cars. Alternatively one-piece polyurethane bushes are now available, replacing the inner and outer bushes and providing superior location whilst out-lasting conventional rubber bushes.
VIN 299418 ONWARDS (Approx ‘85)
Inner Steel Washer (2)
NAM4744
Inner Bush
Outer Bush
(2)
(2)
NAM4742
NAM4741
Outer Spacer
Large Outer Steel Washer
Sleeve - Anti Roll Bar
(2)
(2)
(2)
NAM4740
CRC3053
NAM4743
POLYURETHANE ALTERNATIVE (All Models)
Polyurethane Bush (4) CRC1408P
Polyurethane Bush Kit
Includes: Track arm bushes, anti-roll bar bushes, watts linkage bushes & trailing arm bushes
All Models except Vitesse
Vitesse
(1)
RO1091
(1)
RO1104
ALL MODELS
Nut (M12)
Locking Cap
Split Pin
(2) NH112041
(2)
CRC3056
(2) PS106251
TO VIN 299417 (Approx ‘85)
Large Inner Steel Washer
Flanged Bush
Sponge Bush
Large Outer Steel Washer
(2)
(4)
134603
CRC1408
(4)
CRC1409
(2)
CRC3053
Bush Kit - Track Control Arm
To convert earlier cars to later specification
(1)
NAM4745
48
Steering Link
Steering Link;
RH
LH
Bolt - Steering Link
Tab Washer
(1)
CRC435
(1)
CRC436
(4)
CRC258
(2)
CRC438
T2315 Sd1 cat 1 27/6/03 11:46 AM Page 28
DESCRIPTION QTY REQ.
PART NO.
DESCRIPTION QTY REQ.
PART NO.
DESCRIPTION QTY REQ.
PART NO.
STANDARD FRONT
STRUT INSERTS
KONI FRONT
STRUT INSERTS
GAZ FRONT
STRUT INSERTS
SPAX FRONT
STRUT INSERTS
CRC295
GHF232
GHF301
CRC2240
Stub Axle & Insert
Stub Axle / Tube only (All Models);
RH
LH
Bump Stop;
(1)
(1)
NAM5154
NAM5155
Standard
(pair)
Heavy Duty
(2)
CRC1276
(2)
CRC5309
Gaiter (2)
Spring Seat Rubber (2)
CRC456
CRC2744
Washer - Gaiter Retaining
Shim-Front Road Spring
(as req’d)
Upper Spring Seat
Top Strut Mounting Assy
(2)
CRC270
CRC507
(2)
CRC460
(2)
CRC2240
Top Strut Mounting - Bearing only (2) CRC2240B
Grommet - Strut Mounting (2)
CRC295
Strut Insert
(All Models);
SAFETY NOTE: We recommend fitting strut inserts as pairs.
Standard Insert
(each)
Gaz Insert
(on-car adjustable) (pair)
(2) GSA74273
(1) GSA74273
GAZ
Spax Insert
(on-car adjustable) (pair)
(1) GSA74273
SPAX
Koni Insert
(off-car adjustable) (pair)
(1) GSA74273
KONI
See also: Shock Absorber & Spring Packages.
Front Spring - Standard;
Vitesse / VDP EFi (2)
GRS143
3500/2600/2300 (2)
GRS137
2000
2400 TD
(2)
(2)
GRS137
GRS142
Air Con Models
Front Spring - Uprated
See also: Shock Absorber & Spring Kits.
Uprated/Lowered 30mm
Approx Vitesse Ride Height
(2)
CRC1789
(2) GRS143
UR
Uprated/Lowered 60mm (2) GRS143
UR/LOW
30mm Lower than Vitesse
Coil Spring Compressor (1)
RX1328
CRC460 (2)
CRC507 (2)
CRC270
GRS137
GRS143
GRS142
CRC1789
STRUT GAITERS
NY116041
WB116101
GSA74273
STRUT ASSEMBLY
FRONT SUSPENSION
CRC456 (2)
CRC2744 (2)
CRC1276
NAM5154
NAM5155
49
FRONT SPRINGS
Hub & Wheel Bearings
Front Hub Assembly
Front Wheel Stud (M12)
(2)
(10)
CRC589
CRC1648
Front Wheel Bearing & Seal Kit (2)
GHK1005
Kit is per WHEEL & includes; 1 each of bearings UKC169/GHB102 and 1 inner hub seal GHS101.
Multi Purpose Grease (400g tube)
Hub Seal -Inner
Bearing - Inner
Bearing - Outer
GGL111
(2)
GHS101
(2)
UKC169
(2)
GHB102
Special Washer
Hub Nut
(2)
(2)
Cap-Hub (2)
530586
CRC69
CRC289
MORE STOCK
EVER
Y DA Y
If the part you require is not listed here, please enquire, we can check factory parts listings and stock availability for you.
T2315 Sd1 cat 1 27/6/03 11:46 AM Page 29
DESCRIPTION
BRC6000
CRC1104
QTY REQ.
PART NO.
DESCRIPTION
NH112041
CRC302
CRC185
CRC309
GSA76472
GSA76473
CRC1253
QTY REQ.
PART NO.
DESCRIPTION
CRC2413
CRC291
CRC1121 (2)
CRC5305 (2)
CRC4173 (2)
GRS140
GRS141
GRS144
CRC4816
CRC4638
QTY REQ.
PART NO.
REAR SUSPENSION
CRC1862
RTC2703
CRC1136 (2)
BH110101 (2)
CRC646
CRC4711
CRC309
GHF233 (2)
POLY BUSH KIT
See page 48.
CRC185
CRC300
CRC95
CRC5193
CRC162 (2)
CRC5249 (2)
CRC302
GHF233
CRC3963
CRC3132
NH112041
CRC1825 (4)
NAM5234 (4)
CRC292 (2)
Watts Linkage
Note: two different types of Watts Linkage are used, employing two different outer locating bushes. Being of different sizes, the two bushes are not interchangeable; it is therefore worthwhile identifying the type fitted to your car before ordering. Some early models are fitted with a solid rubber bush of 27mm diameter, with a steel inner sleeve.
Subsequently, most cars were fitted with a Metallastik bush, measuring 33mm diameter, having outer and inner steel sleeves with a slotted rubber ‘sandwich’ in between. Most
Vitesses, however, employ the earlier type solid rubber bush.
The complete Watts Linkage assemblies can be interchanged.
Watts Linkage Assembly;
Complete with bushes
Early Type NLA use CRC4816 or CRC4638
Non-Vitesse Models (1)
CRC4816
Vitesse
Outer Bush;
(1)
CRC4638
Early Models
Standard
Polyurethane
Non-Vitesse Models
(2)
CRC646
(2) CRC646
POLY
Standard (2)
CRC4711
Polyurethane (2) CRC4711
POLY
Improves axle location under cornering.
Vitesse
Standard
Polyurethane
Inner Pivot Bush - All Models
(2)
CRC646
(2) CRC646
POLY
(1)
CRC1253
Mounting Fork - Watts Linkage;
RH
LH
Diagonal Brace - RH Fork
Bolt - Watts Linkage to Fork
(1)
CRC1104
(1)
CRC1862
(1)
BRC6000
(2) BH110101
Nut (2) NZ110041
Trailing Arm
Trailing Arm Assembly - All Models (2)
CRC5249
Front Eye bush (2)
CRC292
Rear Pad - Trailing Arm to Axle; to VIN 313750
Standard (4)
CRC1825
Polyurethane (4)CRC1825
POLY
VIN 313751 onwards
Standard (4)
NAM5234
Polyurethane (4)CRC1825
POLY
Sleeve - Rear Pad
Washer - Trailing Arm to Axle;
(2)
CRC162
to VIN 276727
VIN 276728 onwards
(2)
Nut (2)
CRC95
(2)
CRC5193
GHF233
Rear Shock Absorber
Note: All models were originally fitted with Boge self-levelling units at the rear, except 2300 and 2000 models which were equipped with conventional shock absorbers. Vitesses were fitted with 20% uprated self-levellers and were lowered by 1 inch, whilst VDP EFi models were uprated 20% but retained standard ride height. Self-levellers can be identified by the rubber gaiter at the base of the unit. The springs which accompany self-levellers are very soft and therefore cannot be retained if conventional shock absorbers, are to be fitted. All versions can be fitted with either self-levellers or conventional shock absorbers provided the correct springs are also fitted.
See Suspension Packages & Conversion Kits.
Rear Self-Leveller (Boge Nivomat);
3500/2600/2400 TD (2) GSA76473
Vitesse/VDP EFi
Rear Shock Absorber (2300/2000);
(2) GSA76472
Standard (2) GSA71410
Gaz-on car adjustable
(pair)
(1) GSA71410
GAZ
Spax-on car adjustable
(pair)
Koni-off car adjustable
(pair)
(1) GSA71410
(1) GSA71410
SPAX
KONI
Gaiter - Self-Leveller (each) (2)
RTC2703
Bush - Shock Absorber/Leveller (4)
CRC185
Sleeve - Bush
Washer - Inner
(4)
(4)
CRC300
CRC309
Washer - Outer (4)
CRC302
Nut (8) NH112041
Rear Spring
Note: Rear Springs must be changed when converting to or from Self-Levellers. See also Suspension Packages and
Conversion Kits.
Rear Spring - Standard;
3500/2600/2400 TD* (2)
GRS140
Vitesse* (2)
GRS144
VDP EFi*
2300/2000 +
* For self-leveller application
+
For shock absorber application
(2)
GRS140
(2)
GRS141
Rear Spring - Uprated/Lowered;
Not suitable for Self-Levellers. The following units should be fitted in pairs or ideally to include front springs also. Use with either standard 2300/2000 shock absorbers (GSA71410) or our uprated rear shock absorbers (Spax or Koni).
See also our Suspension Packages.
Lowered 30mm
Vitesse ride height - progressive rate.
(2) GRS141
LOW
Uprated/Lowered 30mm
Vitesse ride height -uprated
(2) GRS141
UR
Uprated/Lowered 60mm (2) GRS141
UR/LOW
30mm lower than Vitesse
Spring Retainer
Bump Stop Rubber;
(2)
CRC1136
Non Self-Levellers
Self-Levellers - Standard
Self-Levellers - Lowered
Seating Rubber - Upper
Cup - Road Spring Upper
Coil Spring Compressor
(2)
(2)
(2)
(2)
(2)
(1)
CRC1121
CRC5305
CRC4173
CRC291
CRC2413
RX1328
UPRATED SPRINGS -
CONSIDER YOUR
OPTIONS!
50
T2315 Sd1 cat 1 27/6/03 11:47 AM Page 30
QTY REQ.
PART NO.
DESCRIPTION QTY REQ.
PART NO.
DESCRIPTION DESCRIPTION
STANDARD SUSPENSION KITS
The kits listed below include standard rear shock absorbers and rear springs from the 2000/2300 range which when fitted as a set can be used as direct replacements for self-levellers on any vehicle.
The kits include the appropriate springs to give standard ride height for each model..
Vitesse/VDP
EFi
3500/2600
2300/2000
2400TD
Order Kit No.
Order Kit No.
Suspension Kit/Contents
CONVERSION KIT - REAR SELF LEVELLERS
For replacement of rear self-levellers only.
Includes - 2 Standard Rear Shock Absorbers
2 Appropriate Rear Springs (Standard).
CAR KIT - SET OF 4 SPRINGS/SHOCKS
Includes - 2 Standard Inserts
2 Standard Front Springs
2 Standard Rear Shock Absorbers
2 Appropriate Rear Springs (Standard).
INSTALLATION KIT
Includes - 2 Front Strut Gaiters
2 Front Gaiter Ties
2 Front Lower Spring Rubbers
2 Rear Upper Spring Rubbers
Order Kit No.
RO1049
RO1046
RO1107
RO1048
R01045
RO1107
RO1048
RO1047
RO1107
REAR CONVERSION KIT
STANDARD SPRINGS &
SHOCK ABSORBERS KIT
UPRATED SUSPENSION KITS
QTY REQ.
PART NO.
CAR SETS
Car Kit Includes -
4 Uprated/Adjustable Shock
Absorbers
4 Uprated/Lowered Springs
• Fit to any model
• Improve handling
• Choose springs for required ride height
• Easy to fit.
GAZ CAR SET
On-car adjustable.
Top adjustable inserts and rear shock absorbers.
SPAX CAR SET
On-car adjustable.
Top adjustable inserts and rear shock absorbers.
KONI CAR SET
Off-car adjustable.
Front inserts and rear shock absorbers.
SPRING TYPE/APPROX RIDE HEIGHT
30mm Lowered Uprated Springs
Ride Height : As Vitesse
60mm Lowered Uprated Springs
Ride Height : 30mm Lower than Vitesse
Installation Kit
Includes - 2 Front Strut Gaiters
2 Front Gaiter Ties
2 Front Lower Spring Rubbers
2 Rear Upper Spring Rubbers
Order Kit No.
RO1137
RO1138
Order Kit No.
RO1050
RO1051
RO1107
Order Kit No.
RO1052
RO1053
SUSPENSION BUSH & BOLT KITS
Our Front/Rear Suspension Bush & Bolt Packs contain everything you need when overhauling your SDI suspension and save money too!
Standard
Bushes
Order Kit No.
Kit Contents
FRONT/REAR SUSPENSION BUSH KIT A Vitesse Models
Includes; Anti-roll bar bushes (UKC210), track arm bushes (CRC1408 & CRC1709), Watts linkage bushes (CRC646), trailing arm bushes (NAM5234 & CRC292)
R01109
FRONT/REAR SUSPENSION BUSH KIT B Non-Vitesse Models
includes; Anti-roll bar bushes (UKC210), track arm bushes (CRC1408 & CRC1709), Watts linkage bushes (CRC4711), trailing arm bushes (CRC1825 & CRC292).
FRONT/REAR SUSPENSION Bolt Kit All Models
Includes all front & rear suspension bolts, nuts & washers.
R01108
R01110
51
Polyurethane
Bushes
Order Kit No.
R01104
R01091
R01110
T2315 Sd1 cat 1 27/6/03 11:47 AM Page 31
DESCRIPTION QTY REQ.
PART NO.
DESCRIPTION QTY REQ.
PART NO.
DESCRIPTION QTY REQ.
PART NO.
VITESSE ALLOY WHEEL SET RO1087
FITS ALL MODELS
Road Wheels
Alloy Wheel;
Vitesse/VDP EFi Silver (5)
CRC4177
Vitesse Alloy Wheel Set - 6.5Jx15 (1) RO1087
Inc. 4 wheels, 4 centres & 20 Nuts
Can be fitted to all models
Wheel Nut - Alloy Wheels;
All Mk 1 Alloys - Chrome (20)
CRC1995
All Mk 2 Alloys - Chrome Capped (20)CRC4297
Vitesse Alloys - Chrome
Original (20)
CRC1995
Remanufactured
Each (20) CRC1995REM
Kit of 20 (1) CRC1995REMK
Wheel Centre Cap;
Mark 2 Alloy - Silver
Mark 2 Alloy - Grey
Vitesse Alloy
Valve - Stainless Steel
For alloy wheels
(5)
(5)
CRC4381
(5)
CRC3844
CRC4605
(5) CAC4123A
Steel Wheel;
5.5J x 14
6J x 14
Wheel Nut
(For steel wheels)
;
(5)
(5)
CRC3703
CRC2187
Black Steel (20)
CRC1849
Chrome (20)
CRC1579
Wheel Nut Washer (Plastic)
For steel wheels
(20) CRC1428A
Locking Wheel Nut Set;
Steel Wheels
Alloy Wheels
Wheel Clean Discs (pr)
To avoid brake dust contamination
(1)
(1)
(1)
RO1071
RO1072
RR1306
Mudflaps
Mudflaps - All Models- Original type
Front - pair with fittings without fittings
(1)AJM1637PK
(1) AJM1637P
Rear - pair with fittings without fittings
(1)AJM1638PK
(1) AJM1638P
Roadside Tools
& Touring Equipment
Spare Wheel Strap
Scissor Jack, Wheel Brace
& Hardura Bag Kit
Scissor Jack & Handle
Wheelbrace
Tool and Jack Bag
Warning Triangle
‘AA’ Membership/Relay Pack
Safety Jacket
(Luminous)
Tyre Pump
(Stirrup Type)
Spark Plug Spanner
First Aid Kit
(1)
(1)
(1)
(1)
(1)
BRC2820
RS2014
311346
138514
RX1364
(1)
RX1344
(1)
RX1329
(1)
(1)
GAC2999
523638A
(1)
GAT140
(1)
RX1399
Unipart Products;
WD40
(Large - 400ml)
Holts Radweld
(250ml)
Instant Gasket
(Tube)
(A/R)
GAC111
(A/R)
RX1508
(A/R)
GHF6093
Exhaust Jointing Compound (A/R)
GCH112
Autoglym ‘Clean Wheels’
500ml. Alloy wheel cleaning solution.
Autoglym ‘Tyre dressing’
Makes tyres look like new!
RX1322
RX1368
FOR A FULL RANGE OF WHEEL
CLEANING & PROTECTION PRODUCTS,
REFER TO ACCESORIES
52
T2315 Sd1 cat 1 27/6/03 11:48 AM Page 32
DESCRIPTION QTY REQ.
PART NO.
SOLID DISC
STANDARD
GBD603
DESCRIPTION
BRAKE
CALIPER
2 - PISTON
RTC1466A
QP2740
QTY REQ.
PART NO.
DESCRIPTION QTY REQ.
PART NO.
UPRATED DISCS
& PADS
PIC
GBP242
AAU2078
AAU2079
RTC852
AAU2067
QP2181
606683
AEU1547
REFER TO
LISTINGS
VENTED DISC
STANDARD GBD804
Front Brakes
Brake Disc;
Standard (each)
Solid (2)
GBD603
Vented (2)
GBD804
Uprated (pair)
EBC Turbo Groove - see panel
Solid (1) GBD603UR
Vented (1) GBD804UR
Bolt - Disc to Hub
Spring Washer for Bolt
(10)
CRC257
(10) WM110001
Shield - Brake Disc - RH
- LH
(1)
(1)
CRC446
CRC447
STANDARD BRAKE
PADS
Brake Pads (Standard)
(Inc. Pads only);
2 - Piston Caliper
4 - Piston Caliper
(1)
(1)
GBP242
GBP663
Brake Pad Kit (Standard)
(Inc. Pads, Pins, Clips);
2 - Piston Caliper
4 - Piston Caliper (Solid)
(1)
(1)
GBP242K
GBP663S
4 - Piston Caliper (Vented)
Brake Pads (Uprated)
(Inc. Pads only);
(1)
GBP663V
‘Green Stuff’ EBC Kevlar Brake Pads;
Can also be used with Standard Discs.
See also Pad fitting kit.
2 - Piston Caliper
4 - Piston Caliper
Pad Fitting Kit (inc Pins & Clips)
2 - Piston Caliper
(1) GBP242GS
(1) GBP267GS
4 - Piston Caliper (Solid)
4 - Piston Caliper (Vented)
(1)
RS1467
(1)
RO1139
(1)
RO1140
QP2741
GBP663
QP2062
REFER TO
LISTINGS
BRAKE
CALIPER
4 - PISTON
VENTED TYPE
Pins - Pad Retaining;
2 - Piston Caliper
4 - Piston Caliper (Solid)
4 - Piston Caliper (Vented)
Clips - Pad Retaining;
2 - Piston Caliper
4 - Piston Caliper (Solid)
4 - Piston Caliper (Vented)
(4)
(4)
(4)
(4)
(4)
(4)
QP2181
RO1011
QP2062
QP2740
606688
QP2741
Brake Caliper - Solid Discs;
2 Piston
RH
LH
(1)
AAU2078
(1)
AAU2079
4 Piston
RH
LH
(1)
BAU5125
(1)
Brake Caliper - Vented Discs 4 - Piston
BAU5126
Single Brake Pipe Type
RH
LH
Twin Brake Pipe Type
For EFi/Vitesse
(1)
(1)
AEU1544
AEU1545
RH
LH
(1)
(1)
GBC149
GBC148
Bleed Screw - 2 Piston Caliper (2) RTC1466A
Bleed Screw - 4 Piston Caliper;
Solid Disc
Vented - Single Pipe
Vented - Twin Pipe
Vented - Twin Pipe
(2) AEU1548A
(2) AEU1548A
(2) AEU1548A
(4)
RTC1526
Piston - Caliper;
2 - Piston Type
4 - Piston Type
Seal Kit - Caliper;
2 - Piston Type
4 - Piston Type
Bolt Caliper to Axle
(All Models)
(2)
(4)
(2)
(2)
(4)
RTC852
606683
AAU2067
AEU1547
CRC259
53
EBC TURBO GROOVE DISCS
& ‘GREEN STUFF’ PADS
Available as either solid or vented, the discs are handed (RH/LH) with curved grooves & dimples to offer superb stopping power when combined with the Kevlar ‘Green Stuff’ Pads.
See also Goodridge Braided Brake Hose Sets for a firmer brake pedal!
Uprated Brake Discs (pair);
Solid (1) GBD603UR
Vented (1) GBD804UR
‘Green Stuff’ Kevlar Pads;
2-Piston Caliper
4-Piston Caliper
(1) GBP242GS
(1) GBP267GS
4-POT BRAKE KITS
For converting 2-pot brake caliper vehicles to 4-pot or simply if you want to replace existing 4-pot calipers, discs and pads. We offer kits including either standard discs and pads, or uprated.
Note: The calipers supplied are the single brake pipe type
(not EFi/Vitesse). Please enquire if twin pipe type are required.
4-POT SOLID DISC KIT
INC STANDARD DISCS
& PADS
4-POT VENTED DISC KIT
INC UPRATED DISCS
& PADS
4 - Piston Caliper Brake Conversion Kit;
Inc. 2 x 4 - Piston Calipers, Discs & Pads
Solid Disc Kit with Standard Discs & Pads (1)
RO1009
with Uprated Discs & Pads (1) RO1009UR
Vented Disc Kit with Standard Discs & Pads (1)
RO1010
with Uprated Discs & Pads (1) RO1010UR
T2315 Sd1 cat 1 27/6/03 11:48 AM Page 33
DESCRIPTION QTY REQ.
PART NO.
DESCRIPTION
RTC1526
RTC1462
17H8057
17H7949
QTY REQ.
PART NO.
DESCRIPTION
AAU8994
QTY REQ.
PART NO.
REAR BRAKES
AAU6244 (RH)
AAU6243 (LH)
GWC1311
AAU6242 (RH)
AAU6241 (LH)
GDB111
AAU2210
REAR BRAKE
SHOES
R01089
R01090
Rear Brakes
Rear Wheel Cylinder - All Models (2)
GWC1311
0.875” Internal Diameter
Repair Kit - Rear Wheel Cylinder;
Standard
(0.875" dia)
Police Spec
(0.80” dia)
(2)
(2)
8G8741
519059
Bleed Screw - Wheel Cylinder (2)
RTC1526
Retaining Clip - Wheel Cylinder (2)
17H7949
Brake Shoe Set - All Models (1)
GBS795
Shoe Pull-Off Spring
Large
Double
Small
(2)
AAU6247
(2)
AAU2210
RH
LH
(1)
AAU6242
(1)
AAU6241
Shoe Retainer
Pin
Spring
Washer
(4)
17H2215
(4)
606747A
(4)
27H8426
Adjuster Kit - Brake Shoes (Pr) (1)
AAU8994
Brake Drum - All Models
Brake Drum Retaining Screw
Handbrake Actuating Lever
Inside Brake Drum
(2)
GDB111
(2)
800007
RH
LH
Rubber Boot - Back Plate
Plug - Back Plate
Backplate - Rear Brakes;
RH
LH
(1)
AAU6244
(1)
AAU6243
(2)
17H8057
(2)
RTC1462
(1)
(1)
RO1090
RO1089
Handbrake
Handbrake Lever
(Inside Car)
Grip - Handbrake Lever
Handbrake cable - All Models
Switch - Handbrake Warning
(1)
CRC2680
(1)
BRC2662
Cover - Handbrake Lever (1)
BRC2643
Handbrake Grommet
(Under Floor)
(1)
CRC330
(1)
GVC1036
to Vin282220
Vin282221 on
Clevis Pin - Handbrake Cable
Washer - Clevis Pin
(1)
(1)
(2)
DRC2211
DRC3129
PJ8806
(2) WD108051
Split Pin
Fulcrum Pin - Compensator
Washer for Pin
Bush - Compensator
Nut - Fulcrum Pin
Screw - Compensator
Washer for above
Nut for above
Compensator Lever with Boss
Plain
Handbrake Compensator Kit
(2)
(1)
(1)
(1)
(1)
(1)
PC10
CRC1027
(1) WA112081
(2)
FAM320
810556
(1) SH106161
(1) WM106001
(1)
GHF212
21H5253
21H5254
RO1111
WD108051
PJ8806
BRC2662
GBS795
AAU6247
17H2215
606747A
27H8426
FAM320
PC10
21H5253
DRC2211
DRC3129
CRC2680
REAR WHEEL CYLINDER
FAM320
21H5254
810556
WM106001
GHF212
BRC2643
CRC330
WA112081
SH106161
800007
HANDBRAKE
CRC1027
GVC1036
54
T2315 Sd1 cat 1 27/6/03 5:41 PM Page 34
DESCRIPTION QTY REQ.
PART NO.
GOODRIDGE BRAKE
HOSE SETS
Replace those bulging rubber flexible hoses with these stainless steel braided hoses for firmer brake pedal pressure.
Kits include front
& rear flexible brake hoses.
DESCRIPTION QTY REQ.
PART NO.
DESCRIPTION QTY REQ.
PART NO.
BRAKE & CLUTCH FLUIDS
Unipart (DOT 3) 1 Litre
Silicone 0.5 Litre*
Silicone 1 Litre*
*Do not mix with standard fluid.
GBF103
RX1327
RX1326
Goodridge Brake Hose - car set
All Models (3 hoses)
RO1132
Excluding EFi/Vitesse.
EFi/Vitesse (5 hoses)
RO1133
Brake Hydraulics
Brake Master Cylinder;
All Models ‘76-‘82
(Lockheed)
(1)
GMC321
All Models ‘82 Onwards
(Girling)
(1)
GMC325
Repair Kit - Master Cylinder;
Lockheed ‘76-‘82
Girling ‘82 Onwards
(1)
GRK1007
(1)
BAU5053
Pressure Failure Switch
(Lockheed)
(1) AAU3821A
Brake Servo;
All Models ‘76-‘82
(Lockheed)
(1)
GSM132
All Models ‘82 Onwards
(Girling)
(1)
GSM146
Servo Repair Kit - Girling Models (1) AEU1886A
Gasket - Servo to Bulkhead
All Models
(1)
CRC250
Vacuum Hose - Servo to Inlet Manifold;
‘76-‘82 RHD (1)
CRC2128
‘76-‘82 LHD
‘82 Onwards
(1)
(1)
159230
159230
Brake Balance Valve;
All Models Except Vitesse
Vitesse
Brake Pipe Kit - Copper;
All Models Except EFI
(1)
(1)
TKC3667
CRC4339
RHD
LHD
(1)
RO1055
(1) RO1055LHD
Brake Pipes - Individual;
Balance Valve to Rear Flexi Hose (1) CRC1078
Rear Flexi Hose to LH Wheel (1)
CRC1079
LH Rear Wheel to RH Rear Wheel (1) CRC1080
Brake Pipe Clip;
Single
Double
Brake Hose - Front (standard);
(1)
GHF1192
(1) AAU7383A
All Models except EFi/Vitesse (2)
EFi/Vitesse (4)
GBH310
GBH328
Brake Hose - Rear (standard) (1)
GBH310
Brake Hose - Goodridge (all models);
Stainless Steel Braided
Front - All Models except EFi (2) GBH418GR
Front - EFi/Vitesse (4) GBH328GR
Rear - All Models
Brake Fluid;
(1) GBH418GR
Unipart - Dot 3 (1 litre)
Silicone - (0.5 litre)
Silicone - (1 litre)
Brake Cleaner - Aerosol
Pedal Rubber - All Models;
Brake (Manual)
Brake (Auto)
Clutch
Accelerator
(1)
(1)
(1)
(1)
(1)
(1)
(1)
GBF103
RX1327
RX1326
GBF901
CRC569
(1)
CRC570A
CRC569
CRC571
55
PHOTO COURTESY OF BMIHT, GAYDON.
T2315 Sd1 cat 1 27/6/03 11:52 AM Page 35
DESCRIPTION
MOTO LITA STEERING WHEEL
QTY REQ.
PART NO.
DESCRIPTION
LEATHER RIM WITH POLISHED SPOKES
QTY REQ.
PART NO.
DESCRIPTION
Manual Steering
QTY REQ.
PART NO.
Manual Steering Rack;
RHD, Recon
LHD, New
Tie Rod & Gaiter Kit
Gaiter Kit Only
Track Rod End
Lock Nut
Rack Mounting Rubber
Packing - Mounting Rubber
(1)
GSR133R
(1)
(1)
(2)
(2)
GSR134
(1)
GSV1050
GSV1051
GSJ149
CRC312
(2)
CRC1357
(2)
CRC1358
Lower Steering Shaft & Coupling (1)
GSV1027
Steering Knuckle (Upper) (1)
CRC2481
STEERING SHAFT - LOWER
(NON PAS) GSV1027
MOUNTNEY STEERING WHEELS
VINYL RIM WITH BLACK SPOKES
LEATHER RIM WITH POLISHED SPOKES
Steering Wheels
Steering Wheel - Moto Lita;
Leather bound (black), 14" diameter (dished).
Including boss & fittings.
‘76-‘81
‘82 Onwards
(1)
(1)
RO1043
RO1044
Steering Wheel - Mountney (Vinyl)
Vinyl Rim (Black), 14" diameter, 3 spoke, semi-dished.
Including Boss & fittings. Fits all models.
with Polised Spokes with Black Spokes
(1)
(1)
RO1148P
RO1148B
Steering Wheel-Mountney (Leather)
Leather Rim (Black), 15" diameter, 3 spoke, semi dished.
Including Boss & fittings. Fits all models.
with Polished Spokes with Black Spokes
(1)
(1)
RO1149P
RO1149B
Retaining Nut - Steering Wheel (1) CRC2015A
Steering - General
Nacelle - Upper;
‘76-‘82 RHD
‘82 Onwards
Nacelle - Lower;
(1)
(1)
DRC270
DRC2788
‘76-‘82 RHD
‘82 Onwards
Hella (VIN298524 On)
Steering Column;
(1)
DRC272
(1)
DRC1822
Cruise Control Switch;
Dana (1)
DRC2329
Hella (VIN288121 to 298523) (1)
DRC3122
(1)
DRC3170
All Models to VIN255200 (1)
CRC3875
All Models VIN255201 to 319326(1)
CRC4529
All Models VIN319327 On (1)
NAM6328
Support Bearing - Steering Column(1)
CRC360
Support Plate (Bulkhead) (1)
Steering Column Lock/Ignition Switch;
See also Lock Sets in ‘Body Fittings’ section listed under ‘Door Handles/Locks & Lock Sets’.
CRC363
‘76-‘82
(Left Hand Entry)
‘82 On - to VIN298523
Right Hand Entry With Switch
‘82 On - VIN298524 On
Right Hand Entry Less Switch
Shear Bolt - All Models
(1)
CRC2665
(1)
CRC3914
(1)
(2)
NAM4901
AAU9893
STEERING KNUCKLE - UPPER
CRC2481
56
V8 POWER STEERING
PUMP ERC6969
Power Steering Pump
Power Steering Pump - V8;
Early Models - (30 Series)
With Separate Reservoir
All Others - (200 Series)
With Integral Reservoir
(1)
(1)
ERC1941
ERC6969
Power Steering Pump - 2600/2300;
Early Models
(Single Bolt Pulley)
(1)
TKC4571
Late Models
(3-Bolt Pulley)
Power Steering Pump - 2000
(1)
(1)
RKC5084
ERC6326
Power Steering Pump - 2400TD (1)
CRC3845
Service Kit - PAS Pump
(2000 Only)
(1)
518564A
(1)
AEU1514
Filler Cap - PAS Pump
All Models exc. 2000
Pump Mounting Bracket - V8
Integral Reservoir Models.
(1)
ERC5858
Pump Mounting Plate - V8
Integral Reservoir Models.
Pulley;
V8
(1)
ERC5857
2600/2300
(Single Bolt Type)
Drive Belt;
V8 - Early
- Late
(Integral Reservoir)
2600/2300 - Early & Late
2000
(1)
ERC4679
(1)
UKC1817
(1) GCB20825
(1) GFB20864
(1) GCB10975
(1) GCB11100
2400TD (1) GCB10914
Fluid Reservoir Filter - V8
(Early)
(1)
AAU8449
Pas Fluid - 0.5 litre (1)
GGL175
T2315 Sd1 cat 1 27/6/03 11:52 AM Page 36
DESCRIPTION
AEU1514
ERC6969
ERC4679
QTY REQ.
PART NO.
DESCRIPTION
CRC2481
GSV1028
CRC3770
R01054
QTY REQ.
PART NO.
DESCRIPTION
CRC360
CRC363
EAW4654
AAU3355
RTC2219
GSV1071
GSV1062
CRC2015A
CRC312
DRC2788
QTY REQ.
PART NO.
POWER
STEERING
DRC1822
GSJ149
Power Steering
A
Power Steering Rack
Identification
There are various different makes of PAS rack, each of which will fit any model. However, some early vehicles had a PAS rack with a pinion housing of 65mm (Dimension 'A'). These must be replaced with the same to correctly mate with the lower shaft. (Dimension 'A' on all other racks is 100mm). Some racks have a removable LH mounting bracket, which is no longer available and not supplied with replacement racks.
Therefore it must be retained for refitting.
Power Steering Rack - RHD (Recon)
(Exchange);
Early Type
(Dimension ‘A’ 65mm)
(1) CRC1321R
With Detachable LH Mount Bracket(1) BAX2200R
With Fixed LH Mount Bracket (1) CAX2116R
Cam Gears Type
(VIN276455 On)
(1) CRC4520R
Power Steering Rack - LHD (Recon)
(Exchange);
Early Type
(Dimension ‘A’ 65mm)
(1) CRC1322R
All other Models
Track Rod End - All Models
(1)
(2)
GSR115R
GSJ149
(2)
CRC312
Lock Nut
Mounting Bush -
Detachable Bracket
Seal Kit - PAS Rack;
(1)
EAW4654
Burman
Alford & Adler to ‘82
Alford & Adler ‘82 On
Cam Gears
(1)
AEU1273
(1) RTC2393AP
(1)
RO1101
(1)
GSV1123
Pinion Kit
(Alford & Alder)
(1)
CAX2190
Valve Housing Assy LHD
(Alford & Alder)
(1)EAW7356
Valve Repair Kit (Cam Gears)
Gaiter - Steering Rack;
(1)
GSV1124
Burman (pr)
Alford & Alder
Alford & Adler ‘82 On (pr)
Cam Gears (pr)
(1)
AAU3355
(2)
RTC2219
(1)
GSV1071
(1)
GSV1062
Lower Steering Shaft & Coupling (Exc Diesel);
Manual Steering (1)
GSV1027
Power Steering (1)
GSV1028
Steering Shaft - Diesel (1)
CRC3770
Note: Some vehicles were fitted with a longer steering shaft, mating to a PAS rack with a short pinion housing. These early shafts are no longer available. Instead use rubber coupling
RO1054 to replace the worn item, or replace both rack and shaft with later items.
Rubber Coupling - Lower Shaft (1)
RO1054
All Models
Steering Knucle - Upper (1)
CRC2481
POWER STEERING HOSES - V8 MODELS
High Pressure Hose
RHD LHD
Low Pressure Hose
RHD LHD
CRC3597 CRC3652 CRC1439 CRC1588
Early Models with
Separate Fluid
Reservoir
Models with
Integral Pump &
Reservoir. Up to
VIN333051
CRC3407 CRC4550 CRC2696 CRC4551
Models with Cooled
Power Steering.
VIN333052
Onwards
Rack to Pump
NAM5173 CRC4550
Rack to Cooler
NAM5172 NAM5176
Pump to Cooler
NAM5174 NAM5175
Early Models up to
VIN 333051
POWER STEERING HOSES - 2600/2300 MODELS
High Pressure Hose
RHD
LHD
Low Pressure Hose
RHD LHD
CRC3645
CRC3622 CRC1702
CRC2600
Models with Cooled
Power Steering.
VIN333052
Onwards
Rack to Pump
CRC3456
NLA
Rack to Cooler
NAM5172 NAM5176
Pump to Cooler
CRC5242 CRC5242
RHD
POWER STEERING HOSES - 2000 MODELS
High Pressure Hose Low Pressure Hose
LHD RHD
CRC3360 CRC4738
CRC3359
CRC4739
RHD
POWER STEERING HOSES - 2400TD MODELS
High Pressure Hose Low Pressure Hose
LHD RHD
CRC3541 CRC3543
CRC3542
LHD
LHD
CRC3544
57
T2315 Sd1 cat 1 27/6/03 11:52 AM Page 37
DESCRIPTION QTY REQ.
PART NO.
Engine Electrics -
Major Units
Starter Motor
(Exchange)
;
V8 - All Models
Standard
Uprated
(see panel below)
(1)
GXE4442
(1) GXE4442UR
2600/2300 (1)
GEU4502
2000 -
Manual (1)
GXE4648
Auto (1)
GXE4501
2400TD (1)
GXE4503
Solenoid - Starter Motor;
(1)
520473
V8
2600/2300 -
2M100 Starter
9M90 Starter
2000
(1)
(1)
BAU5780
(1)
520473
BAU5780
(1)
AEU2790
2400TD
Alternator
(Exchange
);
V8 -
Standard
(55amps)
(1)
GNU2262
Heavy Duty/Aircon
(75 amps)
(1)
GXE2113
2600/2300 -
‘76-‘82
‘82 Onwards
2000
2400TD
(1)
(1)
(1)
(1)
GEU2246
GXE2261
GXE2110
GXE2260
Drive Belt;
V8 -
Carb (Non Air Con)
EFi & Air Con
2600/2300
2000
2400TD
(1)
GFB215
(1) GCB51118
(1) GCB10925
(1) GCB10914
(1) GCB11038
DESCRIPTION
603673A
AAU8451
ERC3047 ELEC
GRA117
QTY REQ.
PART NO.
GHT206
GHT182S
AAU3988
ERC1353A
DISTRIBUTOR - V8 35DE8
GDC117
HI-TORQUE
STARTER
MOTOR
V8 UPRATED HI-TORQUE
STARTER MOTOR
Fits as direct replacement to all saloon based vehicles (SD1,
TR8, TR7 V8, MGB V8 etc). Starts engine regardless of compression or temperature. Up to 200% more cranking power using up to 50% less current.
Uprated hi-torque starter motor (1) GXE4442UR
Outright sale, no exchange.
V8 DLM8 DISTRIBUTOR
DESCRIPTION QTY REQ.
PART NO.
GDC117
GRA117
BAU5106
AAU8451
NJL100060
DISTRIBUTOR - V8 DLM8
Engine Electrics -
Ignition System
Distributor - V8;
Lucas 35DE 8* (‘76-‘85)
Lucas DM8* (‘82-‘85) -
Carbs
EFi
Lucas DLM8* (‘85 On) -
Carbs
EFi
(1) ERC3047EL
(1)
(1)
ERC8814
ERC9122
(1)
ADU8817
(1)
ADU8818
*Stamped on Distributor Body
Mallory Performance Distributor
High quality replacement distributors, complete with adjustable mechanical & vacuum advance.
Dual Point
Electronic
Distributor - 2600;
(1)
RB7459
(1) RB7459EL
(1)
RKC4026
(1)
ADU8816
Points
Electronic
Distributor - 2300;
Points
Electronic
Distributor 2000;
Points
(1)
(1)
(1)
RKC4775
ADU8815
PKC2069
(1)
ADU8814
Electronic
Disitributor Cap;
V8 -
Lucas Type
Mallory Type
(1)
(1)
GDC117
RB7469
2600/2300 -
Points
Electronic
2000 -
Points
Electronic
(1)
(1)
(1)
(1)
GDC137
GDC148
GDC142
GDC156
MALLORY
PERFORMANCE
DISTRIBUTOR
Rotor Arm;
V8 -
Lucas Type
Mallory Type
2600/2300 -
Points
Electronic
2000 -
Points
Electronic
Large type
Small type
Contact Breaker Points;
V8 - Mallory
2600/2300 -
‘76-‘82
‘82 Onwards
2000
Vacuum Advance Unit;
V8 -
Lucas
Mallory
2600/2300
2000 -
Points
Electronic
Pick-up Module/Baseplate;
V8 -
Opus* (‘76-‘85)
DM8* (‘82-‘85)
DLM8* (‘85 On)
2600/2300 - Electronic
2000 - Electronic
*Stamped on Distributor Body
Timing Rotor - V8 Opus
Condenser;
V8 - Original
(where fitted)
V8 - Mallory
2600/2300
Distributor Drive Gear - V8
‘O’ Ring - V8 Distributor Shaft
Diagnostic Timing Sensor - V8
Ignition Module - Late Models;
Fixed to distributor casing.
V8
(35DLM 8)
2600/2300
2000
Ballast Resistor - V8;
(1)
(1)
(1)
(1)
(1)
(1)
(1)
(2)
(1)
(1)
(1)
(1)
(1)
(1)
(1)
(1)
(1)
(1)
(1)
BAU5106
(1)
BAU5104
(1)
(1)
(1)
(1)
(1)
(1)
GRA117
RB7472
GRA2128
GRA114
GRA2128
GRA2143
GRA2260
RB7470
GCS118
GCS2124
GCS261
AAU8451
RB7473
AAU9087
AEU1885
BAU5102
AAU3988
AEU1760
NJZ10001
AAU2873
AEU1239
RB7471
GSC109
(1) ERC1353A
(1)
603446
DRC1110
(1) NJL100060
(1) NJL100060
(1)
BAU5853
Opus 35DE8 Distributor
(‘76-‘85)
(1)
DRC1638
EFi Vehicles (1)
DAC2043
Mallory Distributor (1)
RB7476
Suppressor - Coil
(1)
DRC1068
Amplifier Module - V8
(‘82 Onwards)
(1)
AEU1917
Underneath Coil (35 DM8).
58
T2315 Sd1 cat 1 27/6/03 11:52 AM Page 38
DESCRIPTION QTY REQ.
PART NO.
Coil, Plugs & Leads
Plug Lead Set;
V8 -
Standard
Silicone
2600/2300
2000
Standard
Silicone
(1)
(1)
(1)
GHT206
GHT182S
GHT801
(1)
GHT146
(1)
GHT146S
Plug Lead Retainer - All Models;
Loose
Fixed
Spark Plug;
(1)
(1)
603673A
603672A
V8 -
Carbs ‘76-‘82
Standard
High Performance
(8)
GSP4382
(8) GSP4382HP
Carbs ‘82 on
Standard
High Performance
(8)
GSP4362
(8)
GSP6462
EFi (8)
GSP6462
2600/2300 (6)
GSP4573
2000 (4)
GSP4563
Spark Plug Spanner
Ignition Coil;
(1)
GAT140
V8 -
Standard
Moroso Coil (Chrome)
For Mallory Dual Point.
(1)
(1)
GCL143
RB7475
2600/2300/2000 -
Points
High Performance
Electronic
(1)
(1)
GCL132
(1) GCL132HP
GCL143
Electronic Control Units
(ECU’s)
ECU-V8 EFi - Recon (1)
RO1141R
Recon (exchange) - we can recondition your existing ECU to original specification, or remap to your requirements if you have a modified or increased capacity engine. Please contact our sales dept for further details.
LUMENITION KITS
For 4 & 6 cylinder cars, Lumenition electronic ignition kits are available for points distributors.
The kits include all the necessary parts, together with instructions, to convert the existing distributor to electronic ignition, giving the benefits of better starting, improved performance and maintenance-free reliability.
Also available is a lumenition kit for the V8 Opus distributor, fitted from '76-'85. The kit converts the magnetic pick-up type electronic distributor to the simpler and more reliable optical triggering system.
No kit is available for the 35DM8 distributor (1985 on).
DESCRIPTION
DRC1162
NT108041 (2)
AAU3796
QTY REQ.
PART NO.
Windscreen Wiper System
Wiper Motor - All Models
Wiper Motor Gear
Wiper Link Assembly
Driver’s Arm - RHD;
(1)
(1)
(1)
GNU7741
AAU3796
AEU1862
Early - Silver
Early - Black
(1)
DRC208
(1)
DRC1878
Late - Black (VIN317531 On) (1)
AFU3030
Driver's wiper Arm - LHD;
Early - Silver
Early - Black
(1)
DRC210
(1)
DRC1879
Late - Black (VIN317531 On) (1)
AFU3032
Passenger's Wiper Arm - RHD;
Early - Silver
Early - Black
(1)
DRC209
(1)
DRC1880
Late - Black (VIN317531 On) (1)
AFU3031
Passenger's Wiper Arm - LHD;
Early Silver
Early - Black
Cover - Wiper Arm Nut
Wiper Blade;
(1)
DRC211
(1)
DRC1881
Late - Black (VIN317531 On) (1)
AFU3033
Nut - Wiper Arm (2) NT108041
(2)
DRC1162
Early - Silver
Early - Black
(1)
GWB514
(1)
GWB200
Late - Black (VIN317531 On) (1)
GWB323
Wiper Programme Unit - ‘82 On; to VIN298523
VIN298524 On
(1)
DRC2537
(1)
DRC8178
DESCRIPTION
REFER TO LISTINGS
AEU1862
GNU7741
QTY REQ.
PART NO.
REFER TO LISTINGS
WINDSCREEN WIPER
Windscreen & Tailgate
Washer
Washer Bottle;
‘76-‘82
‘82 On
(exc. EFI & Diesel)
EFi
Diesel
Cap - Washer Bottle
('82 On)
Mounting Bracket ;
Washer Bottle
('76-'82)
(1) 717104AB
(1)
(1)
(1)
(1)
GWW948
GWW947
DRC2888
GWW967
(1)
DRC1020
Washer Pump;
‘76-‘82
‘82 On - All Models
Locking Ring - Pump
('82 On)
(1)
GWW125
(2) GWW1010
(2)
DRC2879
(1)
GWW515
Non-Return Valve
Washer Tubing;
Front - 4mm bore (per metre) (1) GWW202M
Rear - 6mm bore (1)
GWW213
T-piece
Washer Jet;
(1)
612601
Early - Bonnet Mounted
‘82 On - Single Type
Rear
(2)
GWW802
(1)
GWW850
(1)
GWW841
Lumenition Electronic Ignition Kit;
Inc. power pack & fitting kit.
3500
(35 DE8 Opus distributor '76-'85 only)
Standard Kit (1)
RB7323
Performance Kit (inc Coil) (1) RB7323P
2600/2300/2000 (1)
RL1262
Tailgate Wiper System
Rear Wiper System - ‘82 On
Rear Wiper Motor
Motor Spindle Grommet
Bush Kit - Rear Wiper Motor
Gear Kit
Wiper Arm
Wiper Blade
Programme Unit; to VIN289523
VIN289524 On
59
(1)
GNU7749
(1)
BAU5653
(1)
AEU1944
(1)
BAU5278
(1)
DRC2937
(1)
GWB286
(1)
DRC2537
(1)
DRC8178
Headlamp Washer
System
Headlamp Wiper Blade - Early (2)
DRC250
Headlamp Washer Bottle - ‘82 On (1)
GWW945
Filler Cap (1)
GWW970
Powerwash Pump
Powerwash Relay
Washer Jet
Clip-Washer Jet
‘T’ Connector
(1)
(2)
(2)
(A/R)
GWW197
(1) YWM10003
GWW859
BRC9470
GWW416
T2315 Sd1 cat 1 27/6/03 11:52 AM Page 39
DESCRIPTION
HEADLIGHTS
QTY REQ.
PART NO.
DESCRIPTION
REFER TO
LISTINGS
AEU1934
QTY REQ.
PART NO.
DESCRIPTION QTY REQ.
PART NO.
DRC2792
DRC2672
DRC2186
AEU1932
NSS
GLB207
GLB382
REFER TO
LISTINGS
REFER TO
LISTINGS
GLB453
AEU1931
REFER TO
LISTINGS
Headlamps
Headlamp Assembly - RHD;
Tungsten
‘76-‘82 - RH
‘76-‘82 - LH
(1)
DRC2591
(1)
DRC2592
Halogen
‘76-‘82 - RH
‘76-‘82 - LH
‘82 On - RH
‘82 On - LH
Headlamp Assembly - LHD
(Halogen)
;
(1)
DRC2593
(1)
DRC2594
(1)
AFU2802
(1)
AFU2803
‘76-‘82 - RH
‘76-‘82 - LH
‘82 On - RH
‘82 On - LH
(1)
(1)
(1)
(1)
Light Unit Only - RHD - '76-'82
(Halogen)
;
Less Mounting Bracket, Bulbs etc.
DRC2595
DRC2598
AFU2804
AFU2805
RH
LH
Headlamp Converter Kit
Converts dip beam from RHD to LHD
(1)
(1)
GLU554
GLU555
(1) XBQ100560
Headlamp lens - ‘82 Onwards;
LHD - RH
LHD - LH
Headlamp Bulb - ‘76-‘82
(Halogen)
;
55 Watt
Standard
Xenon (pair)
60/55 Watt
(1)
(1)
(2)
(1)
AEU2600
AEU2599
GLB448
GLB448X
Standard
Xenon (pair)
60/55 Watt (Yellow)
(2)
GLB472
(1)
GLB472X
(2)
Headlamp Bulb - ‘82 Onwards
(Halogen)
;
GLB476
55 Watt
60/55 Watt
Standard
Xenon (pair)
(2)
60/55 Watt (Yellow)
Sidelight Bulb- ‘82 Onwards
Lower Headlamp Mounting Bracket;
'82 Onwards
(2)
(2)
GLB453
(2)
GLB472
(1)
GLB472X
GLB476
GLB233
RH
LH
(1)
(1)
DRC5787
DRC5788
Upper Headlamp Mounting Bracket (2)
DRC5789
'82 Onwards
BONNET/ENGINE
BAY LAMP
DRC2878
Front Side/Flasher Lamps
Indicator & Sidelight Assembly- ‘76-‘82;
RH
LH
Indicator Assembly - ‘82 Onwards;
(1)
(1)
DRC1769
DRC1770
RH
LH
(1)
AFU2808
(1)
AFU2809
Lens-Indicator & Sidelight - ‘76-‘82;
RH (1)
AAU2094
(1)
AAU2093
LH
Lens-Indicator - ‘82 Onwards;
RH
LH
Gasket
Indicator Bulb
(1)
AEU1884
(1)
AEU1883
(2)
AEU1934
(2)
GLB382
Sidelight Bulb- ‘76-‘82
Indicator Wing Repeater
VIN341296 On
Bulb Holder - Repeater
Bulb - Repeater
(2)
GLB207
(2)
AHU2592
(2)
(2)
DCP8004
GLB501
Fog Lights - Front
Fog Light Assembly;
Black Rim (Special Price!);
RH
LH
Silver Rim
(1)
(1)
(2)
Bulb (2)
DRC2792
DRC2672
DRC2186
GLB453
Fog Light Lens & Reflector only
(‘82 on)
(2)
AEU1932
Fog Light Rim only (Black)
(‘82 on)
(2)
AEU1931
Harness - Fog Light
Fog Light Lens only (to ‘82)
(2)
(2)
DRC5043
AAU6322
Fog Light Assy (France-Yellow)
RH only (1)
DRC2793
Foglight Lens only (France-Yellow) (2)
AEU1933
Interior Lamps
Under - Bonnet Light (Engine Bay) (2)
DRC2878
Bulb (2)
GLB501
Switch - Under Bonnet Light
Glovebox Lamp
(1) AAU1908A
(2)
DRC1237
Bulb (2)
Map Reading Lamp (1)
GLB239
DRC225
Bulb
Interior Lamp
(B-Post)
;
(1)
GLB272
‘76 -‘82
‘82 onwards -
LH
Bulb;
RH
LH
(2)
DRC2620
(1)
DRC2674
(1)
DRC2675
Lens - Interior Lamp - ‘82 Onwards;
RH (1)
AEU1924
(1)
AEU1923
‘76-‘82 Onwards
‘82 Onwards
LH
Courtesy Switch - Interior Lights;
In Door Apertures
(2)
(2)
GLB272
GLB239
Reading Lamp - ‘82 onwards
(D-Post)
;
RH (1)
DRC2681
(1)
DRC2682
‘76-‘82 (4)
‘82 Onwards (4)
YKC940
AFU4344
Door Open Light;
Rear of Front Doors
to VIN298523
VIN298524 On
(2)
(2)
Bulb (2)
DRC2573
AFU2810
GLB501
60
T2315 Sd1 cat 1 27/6/03 11:53 AM Page 40
DESCRIPTION
Rear Lights
QTY REQ.
PART NO.
Rear Light Assembly - All Models;
RH
LH
Bulb Holder;
(1)
(1)
DRC2091
DRC2092
Large (8)
24G6793
Small (2)
AEU1745
Bulb- Rear Light
(lamp to body);
21 Watt
4 Watt
Gasket - Rear Light
Lamp to body.
(8)
(2)
(2)
GLB382
GLB233
DRC2161
Bulb Failure Monitor (1)
DRC201
DESCRIPTION
REAR LIGHTS
DRC3189
QTY REQ.
PART NO.
DESCRIPTION
DRC1268
DRC1269
DRC199
LH REAR LAMP ASSY DRC2092
GLB207
QTY REQ.
PART NO.
GLB239
GHF421
DRC276
DRC169
REAR LAMP GASKET DRC2161
Number Plate Light
& Boot Light
Boot Light
Bulb
Mounting Bracket
(Boot Light)
Switch - Boot Light
(1)
DRC169
(1)
GLB207
(1)
DRC199
(1)
DRC3189
Number Plate Light
Bulb
(2)
DRC276
(2)
GLB239
Screw (4)
GHF421
Wiring Grommet
(Tailgate to body)
(1)
DRC5670
TAILGATE
WIRING GROMMET
DRC5670
DRC201
Electric Windows
See also: “Body Fittings’ for manual operation window regulators
Window Regulator - With Motor;
RH Front - to VIN298523
VIN298524 On
LH Front - to VIN298523
VIN298524 On
RH Rear -
(1)
(1)
(1)
(1)
JRC1456
BLP1068
JRC1457
BLP1069
to VIN298523
VIN298524 On
LH Rear - to VIN298523
(1)
(1)
JRC1454
BLP1070
VIN298524 On
Regulator Motor Only;
RH Doors
LH Doors
Thermal Cut-Out
Thermal Cut-Out Kit
(1)
JRC1455
(1)
BLP1071
(2)
DRC2927
(2)
DRC2928
(1)
(1)
DRC1308
BHM7236
Relay - Electric Windows;
‘76-‘82 (2)
DRC2133
‘82 Onwards (8) DRC1820A
DRC2161
DRC2162
SUNROOF
MOTOR/ACTUATOR
DRC2443
GLB382
GLB233
DRC2091
DRC2092
Electric Sunroof
Sunroof Motor
(to VIN298523)
Relay - Sunroof
Drive Cable;
RH
LH
(1)
DRC2443
(2) DRC1820A
(1)
BRC6720
(1)
BRC6721
Electric Door Mirrors
See also: “Body Fittings’ for manual door mirrors.
Electric Mirror - ‘82 Onwards (RHD Models); to VIN299140
(Convex Glass)
RH
LH
(1)
(1)
JRC1554
JRC1559
to VIN 299140
(Flat Glass) (Inc. ‘81 VDP)
RH (1)
JRC1518
LH
LH
VIN299141 On
(Flat Glass)
(1)
JRC1519
VIN299141 On
(Flat Glass) (Inc. ‘81 VDP)
RH (1)
JRC2886
(1)
JRC2889
RH
LH
(1)
JRC3032
(1)
JRC3035
Electric Mirror - ‘82 Onwards (LHD Models); to VIN299140
(Convex Glass)
RH
(Passenger)
LH
(Driver)
VIN299141 on
(Convex Glass)
(1)
JRC1558
(1)
JRC1555
RH
(Passenger)
LH
(Driver)
Mirror Control Switch
(Joystick)
Fixing Kit - Door Mirror
Mirror Glass (Heated)
Diode Lead
(1)
(1)
(1)
(2)
(2)
(2)
JRC2888
JRC2887
BRC9150
RTC2866
AEU1996
DRC8121
61
T2315 Sd1 cat 1 27/6/03 11:53 AM Page 41
DESCRIPTION QTY REQ.
PART NO.
Central Door Locking
Electric Inner Door Latch - Front;
‘76-‘82
RH
LH
‘82 to VIN271980
RH
LH
VIN271981 on (Kiekert)
RH
LH
Electric Inner Door Latch - Rear;
‘76-‘82
RH
LH
(1)
(1)
(1)
(1)
(1)
(1)
BRC9006
BRC9007
BRC8888
BRC8889
ACP3700
ACP3701
(1)
BRC9008
(1)
BRC9009
‘82 to VIN271980
RH
LH
VIN271981 On
RH
LH
Tailgate Lock - Central Locking;
(1)
(1)
(1)
(1)
JRC1302
JRC1303
JRC1310
JRC1311
to VIN271980
VIN271981 to 331169
VIN331170 On
Central Locking Control Unit
‘76-‘82
(RH Side of Boot)
(1)
(1)
(1)
JRC1653
JRC4785
BLP1231
Relay
('76 -'82)
Capacitor
('76 -'82)
(1)
DRC1223
(2)
(2)
DRC1204
DRC1207
'Resistor
('76 -'82)
(2)
DRC1254
Driver's Master Switch - CDL
('76 -'82)
DRC1133
Central Locking Control Unit
('82 On)
RH Side of Boot
to VIN271980 to VIN271981 on
(1)
DRC8037
(1) DRC8069A
SOLENOID/
MOTOR UNIT
Solenoid/Motor Unit;
Front Doors
VIN271981 to 298523
Driver’s Door
VIN298524 On
Passenger’s Door
VIN298524 On
Rear Doors;
Kiekert
(2)
(1)
(1)
DRC3121
BLP1073
BLP1076
VIN271981 to 298523
VIN298524 On
(2)
PAM2259
(2)
BLP1076
Solenoid/Motor Unit - Tailgate
VIN271981-298523 (1)
PAM2259
VIN298524-331169 (1)
BLP1076
VIN331170 on (1)
BLP1188
Switches & Controls
COLUMN MOUNTED
Indicator, Horn & Main Beam Stalk - MK1;
RH Side of Column
3500, 2600
RHD
LHD
2300
(1)
RTC2605
(1)
RTC2606
RHD
LHD
(1)
AEU1418
(1)
AEU1423
Indicator, Horn & Main Beam Stalk - MK2;
LH Side of Column
All Models exc. 2000
to VIN298523
(1)
AEU1918
2000 to VIN298523
All Models Exc. 2000
VIN298524 On
2000 VIN298524
to VIN317530
2000 VIN317531 On
(1)
AEU3041
(1)
AEU3040
(1)
(1)
AEU3037
AEU3040
DESCRIPTION
Wash/Wipe Stalk - MK1
(LH Side of Column)
;
3500, 2600
RHD
LHD
2300
RHD
(1)
DRC55
(1)
DRC266
(1)
AEU1031
LHD (1)
AEU1032
Wash/Wipe Stalk - MK2
(RH Side of Column)
;
All Models exc. 2000
to VIN298523
(1)
AEU1920
2000 to VIN298523
All Models exc. 2000
VIN298524 On
2000 VIN298524
to VIN317530
2000 VIN317531 On
(1)
AEU1032
(1)
AEU3039
(1)
(1)
AEU3038
AEU3039
Cruise Control Stalk;
Dana to VIN288120
Hella VIN288121
to VIN298523
(1)
(1)
DRC2329
DRC3122
Hella VIN298524 On (1)
DRC3170
Side/Headlamp Switch - All Models(1)
DRC1424
Ignition Switch
Ballast Resistor
(1)
(1)
DRC3181
DRC2288
DASH MOUNTED
Front Foglight Switch;
‘76-‘80
‘81-‘82
(Illuminated)
‘82 to VIN298523
VIN298524 On
Rear Fog Light Switch;
‘76-‘80
‘81-‘82
(Illuminated)
‘82 to VIN298523
VIN298524 On
Hazard Warning Switch;
‘76-‘80
(Non-Illuminated)
‘81-‘82
(Illuminated)
-
RHD
LHD
‘82 to VIN298523
Black
Red
62
QTY REQ.
PART NO.
(1)
(1)
(1)
(1)
(1)
(1)
(1)
(1)
(1)
(1)
(1)
DRC20
DRC2468
DRC2910
DRC3165
DRC18
DRC2467
DRC2907
DRC3162
DRC15
DRC2465
DRC14
(1)
DRC2911
(1)
DRC2912
VIN298524 On
Black
Red
Heated Rear Screen Switch;
‘76-‘80
‘81-‘82
(Illuminated)
‘82 to VIN298523
VIN298524 to VIN341295
(1)
(1)
DRC3166
DRC3167
(1)
DRC1849
(1)
DRC2466
(1)
DRC2906
(1)
DRC3161
VIN341296 On (1)
DRC3271
Rear Wash/Wipe switch - ‘82 on (1)
DRC2905
Interior Light Switch - ‘82 on; to VIN298523
VIN298524 On
(1)
(1)
DRC2908
DRC3163
DESCRIPTION QTY REQ.
PART NO.
Window Lift Isolation Switch;
‘76-‘80
‘81-‘82
(Illuminated)
‘82 to VIN298523
VIN298524 On
(1)
DRC65
(1)
DRC2469
(1)
DRC2909
(1)
DRC3164
Sunroof Switch;
‘81-‘82
(Centre Console)
‘82 Onwards
(1)
DRC2444
(1)
DRC2904
(1)
GLB280
Bulb - Illuminated Switches
Rheostat - Instrument Panel;
‘76-‘82 (1)
DRC1310
‘82 Onwards to VIN298523
VIN298524 on
(1)
DRC3005
(1)
DRC8179
Door Mirror Changeover Switch (1)
DRC2482
Switch Blank (A/R) DRC2915
CENTRE CONSOLE/DOOR PANELS
Window Lift Switch;
‘76 up to VIN91226
(Centre Console)
(4)
DRC1090
‘76-‘81 Rear Door (2) NLA Use DRC2649
VIN91227 to ‘81
(Centre Console)
(4)
DRC2386
‘81 to ‘82
(Centre Console)
‘81 to ‘82 Rear Door
(4)
(2)
DRC2648
DRC2649
‘82 to VIN274170
(Door Panels)
(7)
DRC2826
VIN274171 to 298523 (7)
DRC2946
VIN298524 On (7)
DRC3168
Thermal Cut-Out Switch - Windows(1)
DRC1308
Thermal Cut-Out Kit - Windows (1)
BHM7236
Keyboard - 82 On;
Clock Keyboard
Trip Computer keyboard
(1)
DRC8004
(1)
DRC8014
Speaker Balance Control - ‘82 On (1)
DRC8019
Central Locking Master Switch;
Driver‘s Door
‘76-‘81 (1)
DRC1133
(1)
DRC2575
‘81-‘82
Heater Control Switch (Rotary)
RH
LH
Heater Control Panel
(Illuminated)
;
(1)
(1)
BLP533
BLP673
‘76-‘82
‘82 On
Fibre Optic Lamp - All Models
Bulb
Heater Control Switch (Rotary)
RH
LH
Heater Control Knob;
‘76-‘82 (4)
‘82 Onwards
Lever Knob
Rotary Knob
Air Con Control Knob -‘82 On;
(2)
(2)
(1)
(1)
(1)
(1)
(1)
DRC2619
(1)
(1)
BLP514
DRC78
GLB989
BLP533
BLP673
ACP83
BLP511
BLP510
Lever Knob
Rotary Knob
(2)
(2)
BLP511
BLP509
Joystick Control - Electric Mirrors (1)
BRC9150
MISCELLANEOUS
Brake Light Switch
Brake Pressure Failure Switch
MK1 Models
Handbrake Warning Switch
BW65 - All Models
BW66 -
(1)
(1)
134529
AAU3821
(1)
DRC3129
Reverse Light Switch - Manual Gearbox TKC6761
Inhibitor Switch - Auto Gearbox;
(1)
RTC36
3500
2600/2300/2000
GM180 - All Models
(1)
DRC2917
(1)
DRC2918
(1)
DRC3022
Choke Warning Switch - MK1 Models
DRC3189
Centre Console
Seat Belt Warning Switch
Base of Seat
(1)
UKC6338
Courtesy Switch;
Door (4)
AFU4344
Bonnet
Tailgate
(1) AAU1908A
(1)
DRC3189
Glovebox (2)
DRC1935
Cruise Control Disengagement Switch;
Clutch/Brake Pedal
Dana
Hella
Pressure Switch - Air Con
Inertia Switch - EFi
(1)
(1)
(1)
(1)
DRC2331
DRC3131
TKC3842
DBC2022
Electric Fan Switch - Air Con Models (1)
GVS103
In radiator
T2315 Sd1 cat 1 27/6/03 11:53 AM Page 42
DESCRIPTION
Horns & Relays
QTY REQ.
PART NO.
Horn - All Models
High Tone
Low Tone
Air Horns (pair)
(1)
(1)
(1)
GGE164
GGE165
RX1381
Starter Relay;
‘76-‘82 (1)
‘82 Onwards
Relay - Heater Motor, Side & Tail Lamps,
CHM68
(1) DRC1820A
Heated Rear Window & Fog Lamps;
‘76-‘82 (3)
DRC2133
‘82 Onwards (5) DRC1820A
Main Beam Relay - ‘82 Onwards (1)
DRC3230
Dip Beam Relay - ‘82 Onwards (1) DRC1820A
Timer - Heated Rear Window
VIN341296 Onwards
(1)
DCP8988
Indicators, Aerial, Heater,
Air Con Relay
'82 Onwards
(4) DRC1820A
Indicators (Heavy Duty)
Fuel Pump Relay - EFi Models
(1)
GFU2131
(1) AGU1068A
Steering Module Relay - EFi Models(1)
DAC1861
Courtesy Lamp delay Unit
('82 Onwards)
(1)AJM1283
Headlamp Power Wash Relay;
‘76-‘82
'82 Onwards
Window Lift Relay - ‘76-‘82
(1)
(2)
LRC1077
(1) YWM10003
DRC2133
Brake Warning Light/Headlamp
Diode Unit (1)
DRC8032
Boot - Moulded Relays
'82 Onwards (3) DRC1820A
Wiper Programme Unit - ‘82 Onwards;
Front and Rear
to VIN298523
VIN298524 Onwards
(1)
DRC2537
(1)
DRC8178
Flasher Unit - Indicators;
‘76-‘82
‘82 to VIN298523
VIN298524 On
(1)
GFU2124
(1)
GFU2124
(1)
GFU2129
Hazard Flasher Unit - All Models (1)
GFU2204
Low Oil Indicator Unit ‘82 On
Low Coolant Indicator Unit - ‘82 On;
(1)
DRC8006
3500/2600/2300
2000/2400TD
(1)
(1)
DRC2425
RKC5259
FASD Drive Module - ‘82 On;
Blue
Green
(1)
DRC8039
(1)
ADU7718
Electric Fuel delay Unit - ‘82 On (1)
DRC8029
Interface Module - EFI Models
Provides Fuel Information to trip computer
(1)
DRC2646
Voltage Stabilizer - All Models
Ambient Temperature Switch
(1)
BMK1539
(1)
DRC2302
DESCRIPTION
Fuses
QTY REQ.
PART NO.
DRC8032
DRC3230
DRC1820A
AJM1283
AGU1068A DAC1861
Fuse Box
(Dash Mounted)
;
‘76-‘82
RHD
LHD
(1)
AEU1280
(1)
AAU7228
‘82 Onwards to VIN289523
VIN289524 On
Fuse Box Cover
Fuse - ‘76-‘82 (Glass type);
(1)
DRC5566
(1)
AFU2761
Fuse Box - Auxiliary - ‘82 Onwards(1)
DRC5614
Boot Mounted
(1)
JRC1666
3 amp
15 amp
25 amp
35 amp
(A/R)
GFS3003
(A/R)
GFS3015
(A/R)
GFS3025
(A/R)
GFS3035
50 amp (A/R)
GFS3050
Fuse - ‘82 Onwards (Plastic Blade type);
3 amp
5 amp
(A/R)
(A/R)
GFS3103
GFS3105
7.5 amp
10 amp
15 amp
20 amp
(A/R)
GFS3107
(A/R)
GFS3110
(A/R)
GFS3115
(A/R)
GFS3120
25 amp
30 amp
(A/R)
(A/R)
GFS3125
GFS3130
Fuse Removal Tool - ‘82 Onwards (A/R)
AFU3017
DESCRIPTION
AGU1068A
RELAY
PASSENGER FOOTWELL ‘82 ON
DRC1820A
QTY REQ.
PART NO.
Radio, Aerial & Speakers
Aerial - All Models
(Wing Mounted)
;
Manual (1)
AJM1112
Electric - to VIN322216
VIN322217 On
(1)
DRC3018
(1)
AJM8098
Amplifier Unit - Rear Screen Aerial (1)
DRC8590
VIN335032 Onwards
Balance Control - Speakers
('82 On)
(1)
DRC8019
Cigar Lighter -Complete Assembly;
Front and Rear from '82 On
‘76-‘82 (1)
AJM2252
‘82 to VIN312300 (2)
AJM2252
VIN312301 On
Pop-Out Unit Only;
(2)
DRC8477
‘76-‘82 (1)
AAU5944
‘82 to VIN312300 (2)
AAU5944
VIN312301 On
Bulb - Cigar Lighter
(2) YUJ100510
(1)
GLB643
Cruise Control Oddments
If you have specific requirements. Please contact us.
Cruise Control Servo (Dana)
Vitesse.
(1)
ERC5939
Cruise Control Servo Cable (Dana) (1)
ERC5940
Cruise Control Regulator (Dana) (1)
DRC2326
To VIN288120.
Cruise Control ECU (Hella)
VIN288121 on
.
(1)
DRC8082
MORE STOCK
EVER
Y DA Y
If the part you require is not listed here, please enquire, we can check factory parts listings and stock availability for you.
HELP US TO HELP YOU
If you are not sure which part/part number you require, to help ensure you receive the correct component, wherever possible please quote:
MODEL, YEAR, CHASSIS AND/OR ENGINE NUMBER
PLUS ANY COMPONENT INFORMATION.
63
T2315 Sd1 cat 1 27/6/03 11:53 AM Page 43
DESCRIPTION QTY REQ.
PART NO.
Instrument Panel
Instrument Binnacle;
‘76-‘82 RHD
‘82 to VIN343000
VIN343001 Onwards
Cover - Instrument Binnacle;
‘76-‘82 RHD
‘82 Onwards RHD
Grey
Caviar
Chocolate
Printed Circuit (‘82 on)
Speedo/Rev Counter to VIN298523
VIN298524 on
Oil/Temp/Fuel to VIN298523
RHD
LHD
VIN298524 on
RHD
LHD
(1)
AAU6450
(1) BRC8136PA
(1)
ADL1982
(1)
BRC4432
(1)PAM4716LG
(1) JRC1614PD
(1)PAM4716CC
(1)
DRC2776
(1)
DRC8191
(1)
DRC2877
(1)
DRC2876
(1)
DRC8224
(1)
DRC8225
DESCRIPTION
BATTERY & CABLES
QTY REQ.
PART NO.
CRC2902
CRC1043
CRC1045
GHF212 (4)
REFER TO
LISTINGS
Instruments
Speedometer - MPH;
‘76-‘80
‘81-‘82
Eurosnap Cable Connector
‘82 Onwards
Remote Mounting Type
Speedometer - KPH;
‘76-‘80
‘80-‘81
Eurosnap Cable Connector
(1)
(1)
(1)
(1)
(1)
(1)
DRC2585
DRC2627
DRC2748
DRC1990
DRC175
DRC2581
‘82 Onwards (1)
DRC2749
Speedometer - Calibrated Police Spec:
‘82 Onwards
3.45 Axle
3.08 Axle
Remote Mounting Type
Tachometer/Rev Counter - ‘76-‘82;
(1)
DRC8306
(1)
DRC8307
(1)
DRC1990
8 Cylinder
6 Cylinder
(1)
DRC1031
(1)
DRC1321
Tachometer/Rev Counter - ‘82 Onwards;
8 Cylinder
RHD
LHD
6 Cylinder
RHD
(1)
DRC2744
(1)
DRC2868
(1)
DRC2745
(1)
DRC2869
LHD
2000
RHD
LHD
(1)
(1)
DRC2746
DRC2870
2400TD
RHD
LHD
Fuel Gauge;
‘76-‘82
‘82 Onwards
Oil Pressure Gauge;
‘76-‘82
0-100 Psi
(6 Cylinder)
0-60 Psi
(8 Cylinder)
‘82 Onwards
0-100 Psi
(6 Cylinder)
0-60 Psi
(8 Cylinder)
Temperature Gauge;
‘76-‘82
‘82 Onwards
(1)
(1)
(1)
(1)
(1)
(1)
(1)
(1)
(1)
DRC2747
DRC2871
DRC2809
DRC2737
DRC2820
DRC2811
DRC2742
DRC2741
DRC1034
to VIN279480
VIN279481 On
(1)
DRC3071
(1)
DRC3071
Battery Volt Gauge - ‘76-‘82 (1)
DRC1035
Trip Computer Readout - ‘82 Onwards; to VIN298523
VIN298524 On
Clock Readout - ‘82 Onwards
Clock - ‘76-‘82
(1)
(1)
(1)
(1)
DRC2683
DRC8949
DRC2736
DRC2207
Speedometer Cable - MK1;
‘76 -‘80 - RHD (1)
‘81 -‘82 - RHD
(Eurosnap Connector)
(1)
LHD (1)
GSD295
GSD380
GSD380
CLOCK
READ-OUT
DRC2736
GBY072
GBA3015
READ-OUT TRIP
COMPUTER
DRC2683
DESCRIPTION
CRC1042
CRC1044
POSITIVE
BATTERY
CABLE
AHU1957
REFER TO
LISTINGS
QTY REQ.
PART NO.
BATTERY RETAINING
CLAMP CRC2902
Battery
& Fittings
Battery;
Batteries NOT available mail-order.
3500/2600
2300/2000
(1)
GBY072
(1)
GBA3015
2400TD (2)
GBA3015
Battery Retaining Plate (1)
CRC2902
Clamp Rod - Long;
2600/2300/2000
3500/2400TD
Clamp Rod - Short;
(1)
(1)
CRC1042
CRC1044
2600/2300/2000
3500/2400TD
Nut (4)
Battery Cable - Positive;
(1)
CRC1043
(1)
CRC1045
GHF212
3500 to approx ‘85
'85 Onwards
(1)
(1)
DRC1581
AHU1957
2600/2300 to approx ‘85
'85 Onwards
2000 to approx ‘85
'85 Onwards
2400TD
Battery Cable - Negative;
3500
2600/2300
2000
2400TD
RH
LH
Earth
Battery Charger (12 Volt)
Battery Conditioner
Auto on/off
(1)
(1)
(1)
(1)
(1)
(1)
(1)
(1)
(1)
(1)
(1)
(1)
(1)
DRC1585
AHU1955
DRC5470
AHU1953
DRC5555
AHU1956
DRC1378
AHU1952
DRC5610
DRC5589
DRC5556
GAC7106
RX1410
64
T2315 Sd1 cat 1 27/6/03 11:53 AM Page 44
ALL MAJOR BODYWORK IS ORIGINAL ROVER - IN FACTORY CONDITION
1. Front Wing - 1976 - 85
(No Hole for Repeater Lamp)
RH
LH
Front Wing - 1985 on
(With Hole for Repeater Lamp)
RH
LH
2. Bonnet - 1976 - Oct ‘82
- Oct ’82 on
(Pre-Face Lift)
(Face Lift)
(1)
(1)
- Intake Grille
(Plastic)
Bonnet Hinge - ‘82 on
(Not Shown)
Bonnet Buffer - upto ‘81
(Not Shown)
- ‘82 on
3. Windscreen Panel
4. Baffle Plate
5. Front Cross Beam - 1976-81
6. Underbelly Panel
7. Bonnet Stay Rod
Bonnet Gas Strut
(Not Shown)
(1)
(2)
Bracket Gas Strut
(Not Shown)
;
RH (1)
LH (1)
(1)
(2)
(1)
(1)
(1)
(2)
(1)
(1)
(1)
(1)
(1)
(1)
3
BLP50
BLP143
BLP146
BLP147
ACP625
BLP13
JPC2677
ACP1131
BRC224
AAU5486A
ACP1120
ACP611
ACP742
JRC1673
BLP97
GST108
ACP1080
ACP1081
1. Front Inner Arch/Flitch/Leg Assembly
- RH
- LH
2. Front Chassis Leg - RH
- LH
3. Front Wheel Arch Filler Panel - RH
- LH
4. Front Valance Reinforcer
Oct ’82 On (VIN 200001 On)
- RH
- LH
5. Towing Bracket (2)
- VIN 200001 To 336291
- VIN 336292 On
6. Headlamp Mounting Reinforcement - RH
- LH
7. Radiator Mounting Bracket - RH
- LH
8. Bonnet Slide Stay Bracket
3
2
(1)
(1)
(1)
(1)
(1)
(1)
(1)
(1)
(1)
(1)
(1)
(1)
(1)
(1)
(1)
4
2
1
1
1
ACP1004
ACP1005
ACP1090
ACP1091
ACP728
ACP729
ACP1128
ACP571
BHM779
ACP916
ACP450
ACP451
ACP548
ACP549
ACP1044
8
5
5
4
7
1
6
7
1. Front Inner Wing/Arch Panel - RH
Repair Panel (For above) - RH
- LH
- LH
2. Headlamp Panel Assy
1976-77 (
To VIN 046104)
1977 On
(To VIN 046105 On)
3. Front Lower Stiffener
(For Headlamp Panel)
Note: Included with Headlamp Panel Assy Listed above.
1976-77
(To VIN 046104)
1977 On
(VIN 046105 On)
4. Front Lower Crossmember
1
6
(1)
(1)
(1)
(1)
(1)
(1)
(1)
(1)
(1)
ACP650
ACP651
ACP650Rep
ACP651Rep
ACP1088
BLP93
ACP1089
ACP497
ACP1003
1. Inner Sill
(Full Length)
- RH
- LH
2. Rear Chassis Leg Assembly - RH
- LH
3. Closing Panel - Rear Chassis Leg - RH
- LH
4. Boot Floor Panel
5. Rear Bumper Reinforcer
6. Rear Seat Floor/Squab Panel
5
4
(1)
(1)
(1)
(2)
(1)
(1)
(1)
(1)
(1)
ACP730
ACP731
ACP708
ACP709
ACP1026
ACP1027
ACP1064
ACP586
BRC8196
1
2
6
1
2
3
4
3
65
T2315 Sd1 cat 1 27/6/03 11:54 AM Page 45
1. Outer Sill - Original
(Full Length)
See previous page for Inner Sill.
RH (1)
LH (1)
Jacking Plate
(Not illustrated)
RH (1)
(1) LH
2. Rear Wing & Quarter Assembly
(Inc. Wing, Inner Arch, Inner Wing, Roof Pillar, ‘D’ Post).
See also Rear Wing Outer only.
RH (1)
LH (1)
Rear Inner Wheel Arch only
(Not illustrated)
LH (1)
Petrol Filler Flap
(Not illustrated)
Spring only Flap
(Not illustrated)
Rubber Buffer for Filler Flap
3. Cantrail Closing Rail
(Not illustrated)
(1)
(1)
(1)
RH (1)
LH (1)
4. Cantrail
RH (1)
LH (1)
5. Closing Panel ‘BC’ Post
RH (1)
LH (1)
6. ‘BC’ Post Assembly
RH (1)
LH (1)
7. Rear Door Hinge Lower
Hinge Kit
Hinge Pin
Hinge Spring
(2)
(2)
(2)
8. Rear Door Hinge Upper
(Assembly)
RH (1)
LH (1)
9. ‘D’ Post Closing Panel
RH (1)
LH (1)
10. Tunnel Reinforcement
11. Front Door Hinge Upper
(1)
RH (1)
LH (1)
(1) 12. Nut - Door Hinge
13. Front Door Hinge Lower
Hinge Kit
Hinge Pin
Hinge Spring
(2)
(2)
(2)
14. ‘A’ Post Assembly
RH (1)
LH (1)
3
2
ACP370
ACP371
ACP974
ACP975
BLP72
BLP73
RTC2524
RB7149
ACP1121
ACP1058
ACP1059
ACP424
ACP425
CRC2623
DZA420
DZA421
GHF252
RTC2524
RB7149
ACP1121
ACP626
ACP627
BLP152
BLP153
ACP459
ACP678
ACP615
JRC1446
ACP726
ACP727
ACP712
ACP713
BLP42
BLP43
1. Rear Lamp Panel
To Oct ‘82
Oct ’82 On
(Facelift)
2. Tailgate Assy
(1)
To Oct ‘82
Oct ‘82 On
(Facelift)
4. Roof Stiffener
5. Roof Panel
(1)
(1)
Tailgate Gas Strut (All models)
(Not illustrated)
(2)
3. Roof Support Panel (1)
(3)
(1) No Sunroof Aperture
With Sunroof Aperture
6. Tailgate Hinge
7. Sunroof Lid Panel
(2)
(1)
Use BLP14 & Plug Hole
BLP14
ACP647
BLP11
GST142
ACP671
ACP949
ACP620
USE ACP620
ACP1114
ACP734
5
6
1
2
3
4
1. Rear Wing Outer Skin only - RH (1) ACP644
1
2
- LH (1) ACP645
2. Rear Wheelarch Repair - RH (1)ACP644REP
- LH (1)ACP645REP
4
11
10
5
14
7
9
1. Door Skin
(Original)
Set of 4
SPECIAL PRICE
(1) RO1128
Front - RH
- LH
(1) ACP630
(1) ACP631
Rear - RH
- LH
(1) ACP636
(1) ACP637
Door Shell
(Not illustrated)
Front - RH (1)
BLP68
- LH
Rear - RH
(1)
BLP69
(1) BLP104
- LH (1) BLP105
2. Subframe
(All Models)
(1) CRC1828
1
6
1
12
14
13
2
66
T2315 Sd1 cat 1 27/6/03 11:55 AM Page 46
GENUINE ROVER BODYWORK
REAR WING QUARTER ASSY
RH - BLP152
LH - BLP153
FRONT WING (ROVER)
REFER TO LISTINGS
REAR WING
RH - ACP644
LH - ACP645
BONNET (1982 ON) BLP13
DOOR SKINS (ORIGINAL PRESS) - SET OF 4 RO1128
REFER TO LISTINGS FOR INDIVIDUAL PART NUMBERS.
FRONT CROSSBEAM (‘76-‘81) ACP742
Body Restoration Kits
We can offer SD1 owners incredible deals on genuine factory panelwork with even more savings when you purchase one of these kits! There has never been a better time to restore your car.
DESCRIPTION
✔
indicates included in kit
Front wings
(pair)
(state if 1985 on)
Bonnet
(1982 on)
Headlamp panel
Full outer sills
(pair)
Rear wings
(pair)
Rear quarter assembles
(pair) inc rear wing, inner arch, inner wing, roof pillar, D’post
Door skins
(set 4)
Rear lamp panel
Tailgate
(1982 on)
BASIC KIT INTERMEDIATE KIT FULL KIT
KIT 1 KIT 1+ KIT 2 KIT 2+ KIT 3 KIT 3+
RO2008 RO2009 RO2010 R02011 RO2012 RO2013
✔
✔
✔
✔ ✔
✔ ✔
✔
✔ ✔
✔ ✔
✔ ✔
✔ ✔
✔
✔
✔
✔
✔
✔
✔
✔
✔
✔
✔
✔
✔
✔
✔
✔
✔
✔
✔
✔
67
REAR LAMP PANEL BLP14
PETROL
FILLER LID
ACP678
HEADLAMP PANEL ASSY
REFER TO LISTINGS
TWIN HEADLAMP
MOUNTING PANELS
(NORTH AMERICAN SPEC)
LIMITED STOCKS
RH - ACP1000
LH - ACP1001
Note: Halogen Headlamp Units
(5.75") also available:
Outer (dip) 311830,
Inner (Main beam) 311840. RHD.
LHD also available.
T2315 Sd1 cat 1 27/6/03 11:56 AM Page 47
DESCRIPTION QTY REQ.
PART NO.
Windscreen & Fittings
Windscreen (laminated) - All Models;
Note; All Windscreens are collection only. Mail order not available.
Clear
Bronze
Bronze / Bronze Top Tint
Bronze / Blue Top Tint
Green
Green / Blue Top Tint
Windscreen Seal Kit
Windscreen Finisher Kit
(1)
(1)
(1)
(1)
(1)
(1)
(1)
(1)
BRC9303
BRC9304
BRC9305
BRC7372
BRC9501
BRC9502
RTC2063
RTC2064
DESCRIPTION
BLP1048
TAILGATE STRUTS GST142
QTY REQ.
PART NO.
DESCRIPTION QTY REQ.
PART NO.
GST142
BRC1764
BRC4732
Tailgate Fittings
Tailgate Glass;
Mk 1 (‘76-‘82)
Clear
Tinted
(1)
BRC5744
(1)
BRC5745
Mk 2 (‘82 onwards)
Clear
Green
Bronze
Clear
(with aerial)
Bronze
(with aerial
Tailgate Glazing Rubber;
Mk 1
(1)
JRC1696
(1) JRC1696G
(1)
JRC1695
(1)
(1)
JPC2680
JPC2678
Mk 2
Tailgate Chrome Finisher Kit
Mk 1
Mk 2
Tailgate Aperture Seal
Tailgate Finisher/Trim
Extractor Vent - Tailgate
Tailgate Latch
(1)
(1)
BRC37
BRC9769
(1)
RTC2613
(1)
RTC2786
(1)
(1)
BLP1048
BRC4732
(6)
BRC1764
(1)
BRC4203
Tailgate Striker (1)
BRC3129
Tailgate Lock & Solenoid;
See also ‘Electrical - Central Door locking’ for Solenoids.
to VIN 271980
VIN 271981 to 331169
VIN 331170 on
Tailgate Gas Strut;
All models (inc Vitesse)
(1)
JRC1653
(1)
JRC4785
(1)
BLP1231
(2)
GST142
BRC4203
BRC3129
TAILGATE LOCK
& SOLENOID
JRC1653
JRC4785
BLP1231
TAILGATE FITTINGS
TAILGATE CHROME FINISHER KIT - ‘82 ON
RTC2786
68
T2315 Sd1 cat 1 27/6/03 5:47 PM Page 48
DESCRIPTION QTY REQ.
PART NO.
DESCRIPTION QTY REQ.
PART NO.
DESCRIPTION QTY REQ.
PART NO.
LOCK SET
(TO VIN276050)
RTC2804
PHOTO COURTESY OF BMIHT, GAYDON.
Door Fittings
Door Glass;
Green Tint (Mk 1)
Set of 4
RHF
LHF
RHR
LHR
Clear
(1)
(1)
(1)
(1)
(1)
RO2014
BRC6342
BRC6343
BRC6346
BRC6347
RHF
LHF
RHR
LHR
(1)
BRC5728
(1)
BRC5729
(1)
BRC5730
(1)
BRC5731
Bronze Tint
Set of 4
RHF
LHF
RHR
LHR
Door Glass Lift Channel;
Front Door
Rear Door
Glazing Strip - Glass Channel
(1)
RO2015
(1)
BRC7364
(1)
BRC7365
(1)
(1)
(2)
(2)
(4)
BRC7366
BRC7367
BRC125
BRC129
78447A
Channel Rubber Door Glass;
Front (2)
JRC1655
Rear (2)
BLP1234
Quarter Light Glass;
Clear
RH
LH
Bronze
(1)
BRC5740
(1)
BRC5741
RH
LH
Glazing Rubber - Quarter Light
RH
(1)
BRC7368
(1)
BRC7369
(1)
(1)
BRC202
BRC203
LH
Door Aperture Seal;
Front
RH (1)
ADL1879
(1)
ADL1880
LH
Rear
RH
LH
Seal - Facia Air Duct to Door
Wiring Harness Grommet
(1)
(1)
ADL1881
ADL1882
(2)
BRC135
(1)
DRC5615
Door Handles & Lock Sets
Door Handle - Front;
Satin Finish
(Early Models)
-
RH
LH
Chrome Finish
(to VIN 276050)
-
See also Lock Set RTC2804.
RH
LH
Chrome / Black
(VIN 276051 on)
-
See also Lock Set JRC2628.
RH
LH
Gasket - Front Handle
Door Handle - Rear;
Satin Finish
(Early Models)
-
RH
LH
Chrome Finish
(to VIN 276050)
-
(1)
(1)
(1)
(1)
(1)
(1)
(2)
(1)
(1)
BRC4646
BRC4647
BRC9916
BRC9917
JRC2158
JRC2159
BRC3979
BRC4644
BRC4645
RH
LH
Chrome / Black
(VIN 276051 on)
-
See also Lock Set JRC2628.
RH
LH
Gasket - Rear Handle
Lock & Key Set
(1)
(1)
(1)
(1)
(2)
BRC9918
BRC6393
JRC2160
JRC2161
BRC3980
to VIN 276050 (1)
RTC2804
Inc. Front Door Handles (Chrome) & Steering Lock.
VIN 276051 to 298523 (1)
JRC2628
Inc. All Door Handles (4) (Black/Chrome) & Steering Lock.
Inner Door Handle Knob
Door Lock Control Knob
Escutcheon for Knob
Petrol Filler Lock & Key
(4)
BRC162
(4)
JRC1775
(4)
JRC1871
(1)
BRC1904
Door Window Regulators
See also ‘Electrical System’ for Electrically Controlled
Window Regulators.
Door Window Regulator (manual)
RHF
LHF
RHR
LHR
(1)
BRC8444
(1)
BRC8445
(1)
BRC8442
(1)
BRC8443
69
DOOR HANDLES
(SATIN)
LOCK SET
(VIN276051
TO 298523)
JRC2628
DESCRIPTION QTY REQ.
PART NO.
Bonnet Fittings
Seal - Bonnet to Bulkhead Air Intake (1) BRC5876
Air Intake Grille
(Base of windscreen);
Wire Mesh
RH
LH
Plastic
NLA use JRC2544
NLA use JRC2545
RH
LH
(1)
JRC2544
(1)
JRC2545
Intake Grille - Bonnet
Short (2)
Release Cable - Bonnet
(1)
JPC2677
Seal - Bonnet to Radiator;
Long (1)
BRC441
BRC442
RHD
LHD
Bonnet Catch
Bonnet Striker
Bonnet Gas Strut
Bonnet Stay Rod
Bonnet Hinge (‘82 on)
Bonnet Buffer to ‘81
‘82 on
(where fitted)
(where fitted)
(1)
BRC228
(1)
BRC229
(1)
BRC39
(1)
(2)
BRC40
GST108
(1)
BLP97
(2)
ACP1131
(1)
BRC224
(1) AAU5486A
DESCRIPTION
BONNET FITTINGS
QTY REQ.
PART NO.
USE JRC2544
JPC2677
BONNET INTAKE GRILLE
DESCRIPTION QTY REQ.
PART NO.
BRC5876
USE JRC2545
Misc Fittings & Seals
Sunroof Kit (Manual)
Does not include sunroof panel.
Seal - Sunroof Lid
Retainer Kit - Sunroof Seal
Remanufactured
(1)
(1)
(1)
BRC9977
BRC1594
RO1103
Radiator Grille - ‘82 onwards
(Plastic)
(1) BRC8165
Includes chrome strip on lower front edge of bonnet.
BRC442
BRC441
BRC228
BRC442
BRC40
BRC39
BONNET STRUTS
GST108
UNDERBELLY PANEL
Underbelly Panel - All Models (1)
JRC1673
Mudflaps - Original Type - All Models.
Including fittings.
Front (Pr)
Rear (Pr)
(1) AJM1637P
(1) AJM1638P
Towing Eye Grommet;
Early Models - Front & Rear (4)
BRC2524
‘82 onwards (2)
BRC2524
Towing Eye Cover - ‘82 onwards (2)
JRC1570
FRONT SPOILER - STANDARD CHM314FG
Spoilers
Front Spoiler - ‘82 Onwards;
Standard
Vitesse Deep Chin
VIN 322702 on.
Rear Spoiler - Vitesse
Rear Wheel Arch Spat - Vitesse
RH
LH
(1) CHM314FG
(1) CHM359FG
(1) JRC1850FG
(1)
JRC2082
(1)
JRC2083
Door Mirrors
Door Mirror - Manually Adjustable
(RHD Models);
‘76 -‘80
(Rubber backed)
RH
LH
(1)
GAM602
(1)
GAM603
‘81 onwards
(Chrome backed)
RH
LH
(1)
AJM1625
(1)
AJM1626
Door Mirror - Manually Adjustable
(LHD Models);
Rubber Backed
RH
LH
(Drivers)
(1)
GAM604
(1)
GAM605
Chrome Backed
RH
LH
(Drivers)
(1)
GAM615
(1)
AJM1628
Chrome Cover - ‘81 onwards;
RH
LH
(1)
CDU2812
(1)
CDU2811
Mirror Glass -
Manually Adjustable Mirrors (2)
AEU1975
FRONT SPOILER - VITESSE
DEEP CHIN CHM359FG
REAR SPOILER - VITESSE JRC1850FG
Door Mirror - Electric - ‘82 onwards
(RHD Models);
to VIN 299140
(Convex Glass)
RH
LH
(1)
(1)
JRC1554
JRC1559
to VIN 299140
(Flat Glass) (Inc. ‘81 VDP)
RH (1)
JRC1518
LH
VIN 299141 on
(Convex Glass)
(1)
JRC1519
RH
LH
VIN 299141 on
(Flat Glass)
RH
LH
(1)
JRC2886
(1)
JRC2889
(1)
(1)
JRC3032
JRC3035
REAR WHEEL
ARCH SPAT
RH - JRC2082
LH - JRC2083
Door Mirror - Electric - ‘82 onwards
(LHD Models);
to VIN 299140
(Convex Glass)
RH
LH
(Driver's)
VIN 299141 on
(Convex Glass)
(1)
JRC1558
(1)
JRC1555
RH
LH
(Driver's)
Fixing Kit - Door Mirror
Manual or Electric, RH or LH
(1)
(1)
(2)
JRC2888
JRC2887
RTC2866
Mirror Glass - Electric Mirrors (2)
AEU1996
Mirror Control Switch
(Joystick)
(1)
BRC9150
Rear View Mirror
Rear View Mirror (‘82 on)
(Flat, Dip)
(1)
JRC1863
70
DESCRIPTION QTY REQ.
PART NO.
DESCRIPTION QTY REQ.
PART NO.
DESCRIPTION QTY REQ.
PART NO.
BADGES
Badges
Bonnet Motif
(Viking Ship)
;
Skeletal Motif
Very Early Models
Enamel Badge
Approx. '78 on
Spring Clip - Skeletal Motif
'Rover' Badge - Rear
('76-'82);
Motif & Plinth Combined
Early Models
Narrow Script
(1)
(1)
(2)
(1)
BRC1382
BRC6198
BRC2183
BRC3784
Approx ‘78 on
Bold Script
V8-S
'Rover' Badge - Rear
('82 onwards);
Separate badge & plinth
(1)
(1)
To VIN 261766
VIN 261767 on
Model Badge - Rear
('76-'82);
Narrow Script
‘3500’
‘2600’
‘2300’
(1)
(1)
BRC8637
JRC2087
(1)
BRC3783
(1)
BRC3782
(1)
BRC3781
Bold Script
('78-'80)
‘3500 V8’ (1)
BRC5891
‘2600’ (1)
BRC5892
‘2300’
‘V8-S’
(1)
(1)
BRC5893
BRC7840
Bold Script
('81 on)
‘Vanden Plas’
‘3500 SE’
‘2600 S’
‘2300 S’
‘2300’
Model Badge - Rear
('82 onwards);
‘Vitesse’
‘Vanden Plas’
To VIN 261766
VIN 261767 on
(1)
(1)
(1)
(1)
(1)
(1)
(1)
(1)
BRC8643
BRC8298
BRC8297
BRC8267
BRC5893
BRC9845
BRC8635
JRC2094
(1)
JRC8251
‘EFi’
‘3500 SE’
To VIN 261766
VIN 261767 on
‘2600 SE’
‘2600 S’
To VIN 261766
VIN 261767 on
(1)
(1)
(1)
(1)
(1)
BRC8634
JRC2092
JRC2682
BRC8225
JRC2091
‘2300 S’
To VIN 261766
VIN 261767 on
‘2300’
To VIN 261766
VIN 261767 on
‘2000’
To VIN 261766
VIN 261767 on
‘SD Turbo’
To VIN 261766
VIN 261767 on
Badge Plinth - Rear (‘82 onwards)
Silver
Black
Securing Nut - Plinth
Front Wing Badge;
Self adhesive
(1)
(1)
(1)
(1)
(1)
(1)
(1)
(1)
(1)
(1)
BRC8224
JRC2090
BRC8223
JRC2089
BRC8222
JRC2088
BRC8636
JRC2093
BRC8532
JRC1753
(7) NY104041
‘V8’ Badge
‘3500’
To VIN 261766
VIN 261767 on
‘2600’
‘78 to VIN 261766
VIN 261767 on
‘2400’
To VIN 261766
VIN 261767 on
(2)
BRC6484
(2)
(2)
(2)
(2)
(2)
(2)
BRC5890
BRC7841
BRC9175
JRC2084
BRC6759
JRC2086
BRC8638
JRC2085
BRC5890
BRC6198
BRC5891
BRC5892
BRC5893
BRC7840
VITESSE DECAL KIT RO1112
BRC6484
BRC6759
Transfers
See also ‘Miscellaneous Clearance Stock’ list on page 75 for assorted Body Transfers.
Vitesse’ Body Decal Kit (1)
Vitesse models to VIN322701
RO1112
‘3.5 Litre’ Transfer
(Not original fitment)
;
Black (2)
RB7263 BLACK
Gold
Silver
(2)
(2)
RB7263 GOLD
RB7263 SILVER
‘3.9 Litre’ Transfer Set
(Not original fitment);
Sold as one pair.
Black (1) RB7498 3.9BLACK
Gold
Silver
(1)
RB7498 3.9GOLD
(1) RB7498 3.9SILVER
Red (1)
RB7498 3.9RED
‘4.6 Litre’ Transfer Set
(Not original fitment)
;
Sold as one pair.
Black
Gold
(1) RB7498 4.6BLACK
(1)
RB7498 4.6GOLD
Silver (1) RB7498 4.6SILVER
‘V8’ Transfer
(Not original fitment)
;
Black
Gold
Silver
(2)
(2)
(2)
RB7306 BLACK
RB7306 GOLD
RB7306 SILVER
71
DESCRIPTION QTY REQ.
PART NO.
DESCRIPTION QTY REQ.
PART NO.
DESCRIPTION QTY REQ.
PART NO.
PHOTO COURTESY OF BMIHT, GAYDON.
Body Mouldings
& Finishers
All models unless specified.
Windscreen Finisher Kit
Tailgate Finisher Kit;
‘76-‘81
‘82 onwards
Finisher Kit - Gutter Rail;
RH
LH
B/C - Post Finisher;
(1)
(1)
(1)
(1)
(1)
RTC2064
RTC2613
RTC2786
RTC2065
RTC2066
RH
LH
D-Post Finisher;
‘76-‘81
(1)
(1)
BRC4536
BRC4537
RH
LH
(1)
BRC4890
(1)
BRC4891
‘82 onwards
RH
LH
(1)
JPC3792
(1)
JPC3793
Front Grille ‘82 on (Plastic) (1)
BRC8165
Includes Chrome Strip on lower front edge of bonnet.
GUTTER RAILS & WAIST SEALS
RTC2065
RTC2066
BRC4536
BRC4537
JRC1718
JRC1719
BRC4890
BRC4891
JPC3792
JPC3793
BRC212
BRC213
BRC3260
JRC2898
BRC3261
JRC2899
HEADLAMP FINISHERS (‘82 ON)
ADL1512 (RH) ADL1513 (LH)
Headlamp Finisher - ‘82 on
(Chrome eyebrow)
;
RH (1)
ADL1512
LH
Clip - Headlamp Finisher
(1)
(12)
ADL1513
ADU8118
Waist Finisher & Seal;
Front Door RH to VIN 30983
VIN 30984 to ‘82
‘82 to VIN 299140
VIN 299141 on
Front Door LH to VIN 30983
(1)
BRC3260
Use JRC2898
Use JRC2898
(1)
JRC2898
VIN 30984 to '82
‘82 to VIN 299140
VIN 299141 on
Rear Door
(1)
BRC3261
Use JRC1717
Use JRC1717
(1)
JRC2899
RH
LH
Rear Quarter
RH
LH
(1)
JRC1718
(1)
JRC1719
(1)
(1)
BRC212
BRC213
End Plug - Waist Finisher;
Front Door
RH
LH
Rear Door
RH
LH
Rear Quarter
(1)
(1)
(1)
(1)
BRC80
BRC81
BRC82
BRC83
RH
LH
(1)
BRC652
(1)
BRC653
Side Rubbing Strip / Moulding - ‘81 VDP
Front Wing
RH
LH
Front Door
RH
(1)
BRC7260
(1)
BRC7261
(1)
BRC7258
(1)
BRC7259
LH
Rear Door
RH
LH
(1)
(1)
BRC7256
BRC7257
Side Rubbing Strip / Moulding - ‘82 onwards;
Front Wing
RH
LH
(1)
(1)
JPC1564
JPC1565
Front Door
RH
LH
Rear Door
(1)
(1)
JPC1566
JPC1567
(1)
JPC1568
(1)
JPC1569
RH
LH
Tread Plate - Door Sill;
Front
‘76-‘80
(Grey Plastic)
‘81-‘82
(Chrome)
‘82 onwards
(Chrome)
Rear
(2)
(2)
(2)
BRC342
BRC6689
BRC9640
‘76-‘80
(Grey Plastic)
‘81-‘82
(Chrome)
‘82 onwards
(Chrome)
Carpet Retaining Strip
Rear Door (Bright Finish)
RH
LH
(2)
BRC343
(2)
BRC6690
(2)
BRC9641
(1)
(1)
BRC6686
BRC6687
72
DESCRIPTION
FRONT BUMPER
CENTRE SECTION BRC3969
Bumpers & Fittings
IDENTIFICATION
1976 – ‘80 All Models (Exc V8S)
3-Piece, comprising (Stainless Steel)
Centre Sections and Plastic Corner Sections.
1979 – ‘80 V8S only
3-Piece, comprising Black (Steel) Centre
Sections and Plastic Corner Sections.
1980 – ‘82 All Models (Exc V8S)
3-Piece, comprising Stainless Centre
Sections (with Separate Rubber Strip) and Plastic Corner Sections.
1982 on (Facelift) All Models
One Piece, comprising Black Plastic
Mouldings with End Caps and Stainless
Chrome Finisher Strips.
QTY REQ.
PART NO.
DESCRIPTION QTY REQ.
PART NO.
DESCRIPTION QTY REQ.
PART NO.
ALL MODELS TO 1982
FRONT BUMPER
(TO 1982)
Front Centre Bumper;
1976-82
-
Stainless Steel (1) BRC3969
All models (exc. V8S) ‘76 - ‘80 & 2300/2600 ‘80 - ‘82.
1979 V8S (1) BRC5163
1980-82 Bumper
-
Stainless Steel (1) BRC6667
1980-82 Rubber Strip RH
1980-82 Rubber Strip LH
Front Corner Bumper - All Models;
RH
(1) BRC6670
(1) BRC6671
LH
No. Plate Plinth
(1) BRC1732
(1) BRC1733
(1) BRC3966
Front Bumper Iron;
RH
LH
(1) BRC4074
(1) BRC4075
Front & Rear Bumper Iron Support (4) BRC1744
Front & Rear Bumper Support Stiffener (4) BRC1745
REAR BUMPER
(TO 1982)
Rear Bumper Complete;
1976-80
(exc. V8S)
1979 V8S
1980-82
Rear Centre Bumper;
(1) BRC1805
(1) BRC5164
(1) BRC6680
1976-82
-
Stainless Steel (1) BRC1730
All models (exc. V8S) ‘76 - ‘80 & 2300/2600 ‘80 - ‘82.
1979 V8S (1) BRC5166
1980-82 Bumper
-
Stainless Steel(1) BRC6682
1980-82
(Rubber Strip)
Rear Corner Bumper - All Models;
(1) BRC6683
RH (1) BRC1734
LH (1) BRC1735
Rear Bumper Iron;
RH
LH
Rear Jacking Bracket;
(1) BRC1802
(1) BRC1803
RH
LH
(1) BRC2574
(1) BRC2575
BUMPERS & FITTINGS - (1982 on)
ALL MODELS 1982 ON (FACELIFT)
FRONT BUMPER
(1982 on)
Front Bumper;
Trim Type - Less Trim
Non-Trim Type
End Cap;
RH
(1)
(1)
BRC9005
BRC8799
LH
Chrome Finisher;
RH
LH
Centre
(Joining Piece)
Retaining Clip - Finisher
(1)
BRC8806
(1)
BRC8807
(1)
BRC9156
(1)
BRC9157
(1)
(12)
BRC8801
BRC8811
Overrider
(Facility for Washer Jet);
RH
LH
Washer Jet
(Headlamp)
Clip - Jet to Overrider
Nut - Overrider Retaining
(1)
BRC8820
(1)
BRC8821
(2)
GWW859
(1)
(1)
BRC9470
GHF212
Underrider
(Tow Eye Cover)
RH & LH (1)
JRC1570
REAR BUMPER
(1982 on)
Rear Bumper - Complete;
Inc. Chrome Finishers & End Caps
(1)
BRC7656
Rear Bumper -
Trim Type (Less Trim)
Non Trim Type
End Cap;
RH
LH
Chrome Finisher;
RH
LH
Centre
(Joining Piece)
Retaining Clip - Finisher
(1)
BRC8800
(1)
BRC9273
(1)
BRC8816
(1)
BRC8817
(1)
BRC9158
(1)
BRC9159
(1)
BRC8801
(12)
BRC8811
73
DESCRIPTION PART NO.
DESCRIPTION PART NO.
DESCRIPTION PART NO.
Leather Interior Kits
We often have good used leather interior kits available. Please contact us for price and availability.
REAR SEAT
BELT -
ORIGINAL
BHM774JH
FOOTWELL OVER MAT SET RO1066
Carpet Sets
Our interior carpet sets are made from a high quality tufted pile material with fully bound edges and are shaped to allow proper fitment.
Colours available: Grey, Dark Brown, Blue, Red,
Beige, Green.
Interior Carpet Set
(exc. loadspace)
(1)
RO1064
Including felt backed footwell carpets.
Loadspace Carpet Set (1)
RO1065
Footwell Over Mats (Set of 4)
Additional protection for footwell carpets.
Colours available: Grey, Blue, Black, Beige
(1)
RO1066
Carpet Adhesive
1 litre Tin
370g Aerosol
(A/R)
RX1353
(A/R) RX1353A
Door Seals
Door Aperture Seal -All Models;
Front
RH
LH
(1)
ADL1879
(1)
ADL1880
Rear
RH
LH
Door Panel Fixing Clip
(1)
(1)
(34)
ADL1881
ADL1882
BRC8990
REPLACEMENT TYPE SEAT BELT KITS
Seat Belts
Front Seat Belt;
Flint Grey - Kangol
VIN 322702 on
Black - Replacement
Rear Seat Belt;
Black - Original (‘76 - ‘82)
Grey - Original
Blue - Original
Black - Replacement
Interior Trim
If you are looking for replacement seats, door panels, consoles, trim panels (or other interior component), please contact us - often good used may be available.
74
(2)PAM5414 LG
(2)
XKC2528
(2)
BRC6403
(2) BHM774LG
(2) BHM774JH
(2)
RO1086
MISCELLANEOUS
CLEARANCE STOCK
This section lists
‘ODDS & ENDS’
of stock that is not specifically listed elsewhere in this catalogue.
You may need to refer to factory listings, to ensure compatibility with your car
(year, colour, LHD/RHD etc).
Look out for some bargains - refer to Price Guide!
Please note that some items will be discontinued once stocks are exhausted.
PART NO. DESCRIPTION PART NO. DESCRIPTION PART NO. DESCRIPTION
27H7476 GASKET
37H7627 PAS.PUMP FILLER CAP
623191A NON RETURN VALVE
AAU2445A VACUUM FILTER 80>DEC81
AEU2714 THRUST BEARING GM 180
AEU2715 THRUST BEARING GM180
AEU2716 THRUST BEARING GM180
AAU5946 REAR FLASHER LAMP
AAU7383A DOUBLE BRAKE PIPE CLIP
AAU8008A ATTENTUATOR/CLUTCH DAMPER
AB606058 PAN HD.S/TAP SCREW
AC606071 SCREW
ADU3433 PETROL PIPE CLIP
ADU7605 VACUUM HOSE 2000 MANRHD
ADU8373 ECU.FUEL
AEU1157 REAR CASING ASSY BW66 AUTO
AEU1289 DIODE BEARING PACK ALTERNATOR
A/C2.3/2.6
AEU1291 ALTERNATOR FAN (AIR CON) 2.3/2.6
AEU2807 BREATHER ASSY GM 180
AEU2822 REAR CASING GM180 AUTO
AEU2824 SPEEDO GEAR (7 TEETH BROWN)
GM 180
AEU2832 GOVERNOR GM180 GEARBOX
3.5SE&VP(CARB)
AEU2835 REVERSE CLUTCH PLATEGM180
3.5 ONLY
AEU2836 PISTON SEAL KIT-REVERSE CLUTCH
GM180
AEU2837 STEEL PLATES CLUTCH 3RD GEAR
GM180BOX
AEU2839 STEEL PLATES GM180
AEU2841 GASKET SET GM180
AEU2847 THRUST WASHER GM180
AEU2849 STEEL PLATES-REVERSE CLUTCH GM180
AEU4173 TRANSFER PLATE GM180 V8 CARB.
AEU4321 GASKET KIT GM180 3054471 ON
AFU1896 CRANK LEVER REAR DOOR
AFU4088CC BUTTON
AFU4088JH BUTTON
AUD2437 THROTTLE SPRING LEVER
BLP1235 WINDOW GLASS CHANNEL
BRC108 GLASS CHANNEL REAR LHF DOOR
AEU1295 FR.HOUSING-ALTERNATOR
(AIR CON VEHICLES)
BRC1516 BARREL & KEYS-GLOVEBOX LID
BRC173A BASE PLATE-DOOR MIRROR
BRC175 WINDER-HANDLE UP TO 1982
AEU1297 MOUNTING KIT-ALTERNATOR A/C
AEU1300 TERMINAL ASSY ALTERNATOR A/C
AEU1306 TERMINAL ASSY ALTERNATOR A/C
AEU1361 GASKET
AEU1515 SPEEDO GEAR BW66
AEU1570 SPRING KIT VALVE BODIES 3500 BW66
AEU1571 VALVE BODY BW66 (3.5SE&VP)
AEU1591A PLANET COVER-REAR DRUM BW66
AEU1593 DRIVEN SHAFT AUTO BW66
AEU1615 RACE & CIRCLIP KIT AUTO BW66
AEU1643 PRINTED-CIRCUIT
AEU1889 NON RETURN VALVE KIT SERVO
AEU1901 AUTO PUMP KIT BW66
AEU2127 INJECTOR PIPE DIESEL NO 4
AEU2473 INSTRUMENT PANEL WARNING LIGHT
LENS 82ON
AEU2608 PAWL
AEU2613 REACTION SUNGEAR ASY GM180 BOX
AEU2616 PLANETARY CARRIER GM180
AEU2627 SUN GEAR GM 180
AEU2633 2ND CLUTCH 3500 GM180
MISCELLANEOUS CLEARANCE STOCK
75
MISCELLANEOUS CLEARANCE STOCK
PART NO. DESCRIPTION PART NO. DESCRIPTION
BRC2085 STRIKER DOOR LOCK
BRC3078AK TAPE FRONT WING R/H SADDLE
BRC3079GE TAPE FRONT WING L/H GOLD
BRC3081GE TAPE FRONT DOOR L/H GOLD
BRC3082AK TAPE REAR DOOR R/H SADDLE
BRC3083GE TAPE REAR DOOR L/H GOLD
BRC3084GE TAPE REAR WING R/H GOLD
BRC3085GE TAPE REAR WING L/H GOLD
PART NO. DESCRIPTION
BRC9981 SUNROOF RUBBER INSERT
CAM1614 CYLINDER HEAD BOLT 2000
CAM1767 WASHER-TAB
CAM1978 KEY
CAM7504 BOLT
CRC1038A WHEEL TRIM SPRING
CRC1468A VENT PIPE-FUEL TANK
ERC5883 HOSE-LH.TO FASD V8
ERC5987 BREATHER HOSE 3500 AUSTRALIA
ERC6944 THROTTLE LINKAGE SHAFT
ERC7833 PETROL PIPE ELBOW-ZENITH CARBS
ERC8501 OIL COOLER TAKE-OFF
ERC9261 COUPLING SHAFT STROMBERG
NOT CRUISE BRC4272PD DOOR ARMREST
BRC4310 SCREW
BRC5000 GLASS RUN CHANNEL RHF FRONT
BRC5003 GLASS RUN CHANNEL LHF FRONT
BRC5030AH RHF.DOOR CASING NUTMEG
BRC5031GB LHF.DR.CASING CORIANDER
BRC5033GB LHR.DR.CASING CORIANDER
BRC5167AS SAND H/REST PAD LEATHER
CRC1978 CLIP FUEL TANK EDGE
CRC2179PD STEERING WHEEL PAD
CRC2452 VACUUM TANK HOSE > MANIFOLD
CRC2963 PEDAL MOUNTING BRACKET
CRC3136 WHEEL CENTRE MOTIF
CRC3183 WHEEL TRIM DENOVO S/WHL
CRC4384 OIL COOLER-ENGINE 2.6
CRC4805 UPPR.NACELE+CRUISE*LATE
ERC9511 LEVER-STROMBERG
ETC6027A HOSE-FUEL SUPPLY TWIN PLENUM
ETC6030A HOSE-FUEL RETURN TWIN PLENUM
FRC4222A CIRCLIP-GEARBOX
FRC5238 SPEEDO DRIVE GEAR VITESSE
FRC5672A OIL FEED RING-5SPD.GEARBOX
SUFFIX 'D'
FRC6636 1ST/2ND SYNCHRO ASY.MAN
FRC8435 GEARCASE ASSY SD1 BRC5624 SUNROOF LIFTER PAD
BRC5639 SUNROOF DAM RUBBER
BRC5642AL SUNROOF TRIM MOULDING (
CHAMOIS)
BRC5676 FRT SEAL SUNROOF FRAME
BRC5677 REAR SEAL SUNROOF FRAME
BRC5733 LHF DOOR GLASS SUNDYM
BRC5740 RHR.1/4 GLASS CLEAR
BRC5741 LHR.1/4 GLASS CLEAR
BRC5742 1/4 LIGHT GLASS
BRC5915 STRIKER PLATE GLOVEBOX LH 82 ON
CRC4936 ADAPTOR PLATE 3500 GM180
CRC4954 VACUUM HOSE CRUISE (RHD)
DAE10093LMP COACHLINE
DRC1270 HARNESS FOG INHIB(NORWA
DRC1307 PANEL SWITCH-RHEO
DRC1539 HARNESS
DRC1864 WIRING LOOM 3.5SE LHD
DRC1975 HARNESS/LOOM
DRC2028 MAIN HARNESS RHD
3.5PRE82 MODELS
DRC2029 MAIN HARNESS
BRC6110AH DOOR TRIM PAD
BRC6553 FINISHER-FRONT PANEL AIR INTAKE
(80-82)
BRC6674 F/BUMPER STRIP (CENTRE)
BRC6678 OVER RIDER RH (POWER WASH)
BRC7001 CLIP
BRC7605 FACE LEVEL VENT
BRC7608 AIR VENT CONTROL-CENTRE 82ON
DRC2442 RELAY DELAY UNIT (ELECTRIC AERIAL)
DRC2920 KNOB-RHEOSTAT
DRC297 LIGHTER KNOB MK1
DRC5104 HARNESS/LOOM
DRC5770 HARNESS RHD. MAIN DASH
TO VIN 282944 23/26/35SE/VP
GLB471 BULB HEADLAMP
GRK6015 B/M/CYL RESERVOIR KIT
82 ON MODELS
GSB112 STARTER BRUSH SET
VITESSE (EARLY)
GSV1134 REAR ROAD SPRING POLICE VITESSE
GSV1135 FRONT ROAD SPRING
AUSTRAILIA VIN 302009 ON
GWW830 WASHER JET MK1
JRC1954LT FINISHER SUNROOF GREY
JRC1999 CLIP-H/LAMP FINISHER (EARLY)
JRC3078 MOTIF DTURBO 82ON
BRC8210 REAR SEAT HINGE RH 82 ON MODELS
BRC8211 REAR SEAT HINGE LH ALL MODELS
(4 REQD)
BRC8368AT HEAD REST
BRC8518 OVER RIDER BRACKET
BRC8579SB LEATH.HEAD REST POD
VITESSE NO A/C TO VIN 282944
DRC6060 NEGATIVE BATTERY CABLE -
DIESEL MODEL
NAM6903 STEEL WHEEL NUT VIN 345612 ON
PAM4483 VENT-FACE PASS 294983 ON
RA608125 POP RIVET-"D"POST FIN.
RKC5457 HOSE FASD 23/2600
RKC5752 DRIVE FLANGE COUPLING REAR/EXTN
GM180
RTC2053 LINKAGE KIT RHF DOOR
RTC2054 LINKAGE KIT LHF DOOR
TKC5530 DUCT-AIR CLNR>AIR BOX 23/2600
TKC7186 BOLT-CYLINDER HEAD 2000
TKC860 DIPSTICK-ENGINE 23/2600
UAM1929 DUCT AIR CLEANER 2000
UKC2063 SEAL DIPSTICK TUBE 23/2600
WZX1441 JET BEARING KIT BRC8726 DOOR VENEER LHF
BRC9024 DOOR VENEER RHF
BRC9114AT GLOVEBOX
BRC9376 DRIVE ASSY-FRONT SEAT RECLINE
BRC9565 FACIA VENEER INNER
SECT.2.6/3.5 VP 80-81
BRC9766 FINISHER S/ROOF AP
BRC9849 BLANGING PLATE RADIO
DRC8961 REAR WIPER DELAY
DRC9243 CABLE TRANSDUCER TO BOX
RHD 4SPD.POLICE
EAW807 BUSH-SEALING PAS RACK
ERC1161 ROD CONNECTING CHOKE
MISCELLANEOUS CLEARANCE STOCK
76
V8 - ENGINES & PERFORMANCE PARTS
Please refer to V8 Engine Section (pages 8 to 27) for full details.
SHORT ENGINE
V8 SILICONE PLUG
LEAD SET
REMOTE
TAKE OFF
LONG ENGINE
STAGE 3 CYLINDER HEAD
V8 PERFORMANCE
SUMP
V8 Silicone HT Lead Set
V8 OIL COOLER
GHT182S
(ENGINE)
Oil pump cover/remote take-off
RO1105
Very low profile oil pump cover & relief valve housing for maximum clearance. Use with remote oil filter mounting kit.
CYLINDER HEAD
STUD KIT
V8 performance sump
ERC2776P
KENLOWE
ELECTRIC
FAN KIT
If high oil temperatures are a problem, for example when towing, the V8 engine will benefit from the fitting of an oil cooler. We recommend fitting a thermostat at the same time, to avoid overcooling.
Oil cooler kit
Includes radiator, hoses and all fittings.
RB7260
Thermostat - oil cooler
RS1456
Cylinder head stud kit
RB7680
Engine set of ARP cylinder head studs, washers and nuts to replace original bolts. Studs improve cylinder head sealing & prevent damage to block threads.
AIR FILTER - K&N
REMOTE OIL FILTER KIT
Remote oil filter mounting kit
Allows mounting of oil filter away from engine.
Kit includes filter housing, hoses & mountings.
RB7116
K&N Replacement Air Filter;
3500 Caburettor (2 required)
3500 EFi
3900 EFi
Larger diameter for Hotwire systems
K&N Cleaning Fluid - 1 Litre
Use to Clean Elements
77
Kenlowe Electric Fan Kit (All models);
Standard Duty 12" Fan
Heavy Duty 14.5" Fan
RB7065
RS1537
RB7296
RA1063
RA1060
RX1346
K&N offer superior filtration, an improvement in airflow and many times longer life than standard elements. In addition, they can be cleaned and re-used. Available for both carb and Efi petrol models, they replace the original air intake box and paper element and require no alterations to the fuel system on a standard engine (with standard exhaust).
K&N filters are proven in both competition and off-road environments.
K&N Element Oil;
Use to re-oil elements after cleaning.
1 fl. ounce sachet
250 ml bottle
400 ml aerosol
RX1347
RX1348
RX1349
V8 - 4 BARREL CARB CONVERSION KITS
POLY BUSH KIT
Suitable for all engine sizes.
Complete conversion kits for all V8 engines.
Kits include: 4 barrel carb, inlet manifold, chromed 14" air cleaner
(can be substituted with K&N air cleaner at extra cost), thermostat housing and accelerator cable kit.
See also fuel pump section for details of our Facet type electric fuel pump, which may be required in addition to the 4 barrel carb kits, depending on application.
HOLLEY -
OFFENHAUSER
CARB KIT
Holley/Offenhauser conversion;
390cfm carb with auto choke
Kit 1
With 3" deep air cleaner.
RB7262
Kit 2
RB7262L
With 2" deep air cleaner for extra bonnet clearance.
Polyurethane Bush Kit
Includes: Track Arm Bushes, Anti-Roll Bar Bushes, Watts
Linkage Bushes & Trailing Arm Bushes.
All Models(Excluding Vitesse)
Vitesse only
RO1091
RO1104
SUSPENSION
PACKAGES
See page 51 for details of Suspension Packages
- Standard and Uprated.
WEBER-
EDELBROCK
PERFORMER
CARB KIT
Weber/Edelbrock Performer conversion;
500cfm carb with manual choke
Kit 1
With 3" deep air cleaner.
RA1323
Kit 2
RA1323L
With 2" deep air cleaner for extra bonnet clearance.
STAINLESS STEEL EXHAUSTS
Refer to ‘Exhaust’ section page 42-43) for details on our Standard Exhaust and
V8 Sports Exhaust Systems in Stainless
Steel. Plus, our Tubular Manifold
Insulating Wrap for extra efficiency.
78
ALLOY WHEELS
UPRATED DISCS
& PADS
LUMENITION KITS
For 4 & 6 cylinder cars, Lumenition electronic ignition kits are available for points distributors.
The kits include all the necessary parts, together with instructions, to convert the existing distributor to electronic ignition, giving the benefits of better starting, improved performance and maintenance-free reliability.
Also available is a lumenition kit for the V8 Opus distributor, fitted from '76-'85. The kit converts the magnetic pick-up type electronic distributor to the simpler and more reliable optical triggering system.
No kit is available for the 35DM8 distributor (1985 on).
See page 52 for details of Vitesse Alloy Wheel Kits.
MUDFLAPS
EBC TURBO GROOVE DISCS
& ‘GREEN STUFF’ PADS
Available as either solid or vented, the discs are handed (RH/LH) with curved grooves & dimples to offer superb stopping power when combined with the Kevlar ‘Green Stuff’ Pads.
See also Goodridge Braided Brake Hose Sets for a firmer brake pedal!
Uprated Brake Discs (pair);
Solid
Vented
‘Green Stuff’ Kevlar Pads;
2-Piston Caliper
4-Piston Caliper
GBD603UR
GBD804UR
GBP242GS
GBP267GS
4-POT BRAKE KITS
For converting 2-pot brake caliper vehicles to 4-pot or simply if you want to replace existing 4-pot calipers, discs and pads. We offer kits including either standard discs and pads, or uprated.
Note: The calipers supplied are the single brake pipe type
(not EFi/Vitesse). Please enquire if twin pipe type are required.
4-POT SOLID DISC KIT
INC STANDARD DISCS
& PADS
Lumenition Electronic Ignition Kit;
Inc. power pack & fitting kit.
3500
(35 DE8 Opus distributor '76-'85 only)
Standard Kit
Performance Kit (inc Coil)
2600/2300/2000
RB7323
RB7323P
RL1262
V8 UPRATED HI-TORQUE
STARTER MOTOR
Mudflaps - All Models
(Original type)
:
Front - Pair with Fittings without Fittings
Rear - Pair with Fittings without Fittings
AJM1637PK
AJM1637P
AJM1638PK
AJM1638P
GOODRIDGE BRAKE
HOSE SET
HI-TORQUE
STARTER
MOTOR
4-POT VENTED DISC KIT
INC UPRATED DISCS
& PADS
Fits as direct replacement to all saloon based vehicles (SD1,
TR8, TR7 V8, MGB V8 etc). Starts engine regardless of compression or temperature. Up to 200% more cranking power using up to 50% less current.
Uprated hi-torque starter motor
GXE4442UR
Outright sale, no exchange.
XENON
HEADLIGHT BULBS
Replace those bulging rubber flexible hoses with these stainless steel braided hoses for firmer brake pedal pressure. Kits include front & rear flexible brake hoses.
Goodridge Brake Hose - car set
All Models (3 hoses)
Excluding EFi/Vitesse.
EFi/Vitesse (5 hoses)
RO1132
RO1133
4 - Piston Caliper Brake Conversion Kit;
Inc. 2 x 4 - Piston Calipers, Discs & Pads
Solid Disc Kit with Standard Discs & Pads with Uprated Discs & Pads
Vented Disc Kit
RO1009
RO1009UR
with Standard Discs & Pads with Uprated Discs & Pads
RO1010
RO1010UR
79
Xenon Headlight Bulbs
(Supplied in pairs);
1976-82 vehicles to replace 55w type bulbs
GLB448X
to replace 60/55w type bulbs
GLB472X
1982- on vehicles to replace 60/55w type bulbs
GLB472X
SPOILERS
FRONT SPOILER - STANDARD CHM314FG
FRONT SPOILER - VITESSE DEEP CHIN CHM359FG
REAR SPOILER - VITESSE JRC1850FG
VEHICLE NUMBER PLATES
STANDARD
DELUXE-3D
BLACK - PRESSED ALUMINIUM
BLACK - ACRYLIC
Front Spoiler - ‘82 Onwards;
Standard
Vitesse Deep Chin
VIN 322702 on.
Rear Spoiler - Vitesse
Rear Wheel Arch Spat - Vitesse
RH
LH
CHM314FG
CHM359FG
JRC1850FG
JRC2082
JRC2083
FOOTWELL OVER MATS
REAR WHEEL
ARCH SPAT
RH - JRC2082
LH - JRC2083
Footwell Over Mats
(Set of 4) RO1066
Additional protection for footwell carpets.
Colours available:
Grey, Blue, Black, Beige
BLACK - ACRYLIC (ENGRAVED)
ONLY AVAILABLE TO PERSONAL CALLERS.
New legislation from 1/1/03 states that number plates can only be sold directly to the owner of the vehicle together with proof of ownership and personal identification.
We will need sight of the following three original documents:-
● Vehicle registration document (V5)
● Driving Licence or utility bill.
● Passport or credit card (with photo ID), or travel/works pass (with photo ID).
Number plates are made to special order.
Please note that it is also now mandatory in the UK for all new number plates to bear the originating suppliers name, postcode and telephone number (i.e. Rimmer Bros).
Vehicle Number Plate - Front
Standard
Standard with ‘GB’ logo
Deluxe - 3D effect
Deluxe - 3D effect with ‘GB’ logo
NPF
NPFGB
NPF3D
NPF3DGB
Vehicle Number Plate - Rear
Standard
Standard with ‘GB’ logo
Deluxe - 3D effect
Deluxe - 3D effect with ‘GB’ logo
NPR
NPRGB
NPR3D
NPR3DGB
Vehicle Number Plate (Pair) - Black
Black background, Silver letters, Legal on Vehicles Reg. to 1/1/73.
Pressed aluminium (PR)
RX1365
Acrylic - standard letters (PR)
Acrylic - engraved letters (PR)
RX1365B
RX1365A
Fitting Kit - number plates
Universal kit including 4 self tap screws, 2 white cups,
2 yellow cups & 8 double sided adhesive pads.
NPK
LEATHER RIM WITH
POLISHED SPOKES
MOUNTNEY STEERING WHEELS
STEERING WHEELS
LEATHER RIM WITH
POLISHED SPOKES
MOTO LITA
STEERING WHEEL
Steering Wheel - Moto Lita;
Leather bound (black), 14" diameter (dished).
Including boss & fittings.
‘76-‘81
‘82 Onwards
RO1043
RO1044
Steering Wheel - Mountney (Vinyl)
Vinyl Rim (Black), 14" diameter, 3 spoke, semi-dished.
Including Boss & fittings. Fits all models.
with Polised Spokes with Black Spokes
RO1148P
RO1148B
Steering Wheel-Mountney (Leather)
Leather Rim (Black), 15" diameter, 3 spoke, semi dished.
Including Boss & fittings. Fits all models.
with Polished Spokes with Black Spokes
Retaining Nut - Steering Wheel
RO1149P
RO1149B
CRC2015A
80
VINYL RIM WITH
BLACK SPOKES
T2315 Sd1 cat 1 27/6/03 3:07 PM Page 60
OUTDOOR ‘MONSOON’
SEMI-TAILORED CAR COVERS
COMPETITION TYPE
HARNESS
TOTAL
PROTECTION!
FEATURES...
● Tough grey outer skin
● Soft non woven lining
● Double stitched with heated seams
● Roof vents allowing moisture to escape
● Under body securing straps with soft
fastner covers
CAR CAPSULE
● Elasticated front & rear hems for snug fit
● UV resistant to prevent paint fade
● Complete with zipped storage bag
● Great value for money!
SD1 Outdoor Car Cover
RX1519
The Car Capsule eliminates the problems of dust, dirt, scratched paintwork and moisture retention, which leads to corrosion problems.
Quick and simple to use,
Car Capsule is suitable for both short and long term storage.
THE DRY SOLUTION FOR YOUR
CAR STORAGE PROBLEM!
The energy efficient low-voltage fan maintains a continuous flow of filtered fresh air passing over and through the stored vehicle.
Car Capsule stops interiors from becoming damp and musty after prolonged storage.
SD1 Car Capsule (540cms x 200cms) RX1404
BATTERY CONDITIONER
VEHICLE SECURITY
A popular alternative to standard seat belts - these really do look the part!
The 4-point harness shown (no. 1) can be converted to the 6-point type by the inclusion of the crotch strap listed (no. 2). Note that fittings (eye bolts, reinforcement plates & bolts/spacer sets) are supplied separately. Harnesses are supplied singularly in 2” wide red webbing (black or blue webbing supplied to special order). This harness is designed for road use please contact us if you have specific FIA/RAC approved type requirements.
1
2
3
6
5
7
6
The battery charger that turns on and off, automatically.
Suitable for all 12 volt batteries (from 5
AH to 100
AH
), this superb product constantly revitalises the battery cells - helping to extend cell life, without the danger of overcharging.
Battery Conditioner Kit
RX1410
Comes complete with all fittings and operating instructions.
LOOK AT THESE BENEFITS;
● Designed to be left connected for long periods.
● Use without disconnecting vehicle electrics.
● L.E.D. battery condition display.
● Thermal cut-out facility.
● 12 month guarantee.
Can also be used for these applications providing theyuse a 12 volt battery;
Caravans, lawn mowers, motorbikes, motor boats, wheel chairs and general leisure use.
Battery Charger 6v/12v
Conventional type.
GAC7106
‘
Dis-Car-Nect’ Starter Immobiliser
See photo above.
Replacement Screw Knob
Replacement Fuse
RX1356
RX1356K
RX1356F
HOW DOES ‘DIS-CAR-NECT’ WORK ?
When leaving your car, simply remove the knob to isolate the starter circuit. The 16 amp by-pass fuse will maintain current to all other electrical circuits (central locking, stereo memories, alarm etc). Because the starter motor draws over 150 amp’s, any attempt to connect (hot wire) the starter motor will instantly cause the fuse to blow. This immobilises the car until the knob is replaced. If this should happen, simply replace the 16 amp fuse at a convenient time.
As an added advantage, the ‘Dis-Car-Nect’ will also prevent battery drain if you intend to store your car, simply unscrew the knob and remove the fuse. For extra security, unscrew and remove the immobiliser knob completely.Fits all vehicles and is easily fitted to any battery terminal. Full installation instructions supplied with every unit.
81
1 HARNESS, competition type, red
(each)
2 CROTCH STRAP, red (each)
(2)
RX1500
(2)
RX1501
3 SHOULDER PADS, ‘Securon’ (pair) (2)
RX1502
available in red or black
4 EYE BOLT SET (pair) (2)
RX1503
5 REINFORCEMENT PLATE SET (pair) (2)
621112
6 BOLT & SPACER SET (pair) (2)
RX1505
T2315 Sd1 cat 1 27/6/03 3:08 PM Page 61
ELECTRICAL - GENERAL
MISCELLANEOUS
ROADSIDE TOOLS
& TOURING
EQUIPMENT
Rimmer Bros Baseball Cap
RX1425
Air Horns
(Pair) (Hella)
RX1381
Front Fog Light
(Pair)
RX1370
Aftermarket type. See page 60 for original type fog lights.
Rear Fog Light
High Level Brake/Stop Light
RB7092
RX1298
RX1424
Inspection Lamp (Halogen)
Plugs into cigar lighter.
Trailer Board (4')
(Including 4m of cable)
RX1513
Portable Halogen Worklight 240v (500w)RX1263
Rimmer Bros Vouchers - £5
£10
£20
£50
RX1337
RX1338
RX1339
RX1341
Tax Disc Holder
RX1355
Rimmer Bros Decal (Black/Silver)
RA1055
Towbar
Towball (50mm)
Towball Cover
Lightweight (Disposable) overalls;
GTT630
GTT101
GTT308
Ideal for those roadside repairs. Keep a pair of these very handy lightweight general purpose overalls in the boot, you never know!
Medium (approx 47" chest)
Large (approx 51" chest)
Extra large ( approx 55" chest)
RX1048M
RX1408L
RX1408XL
‘ AA’ Membership & Relay Pack
‘Warning Triangle
Safety Jacket (luminous)
Be safe - Be seen.
Tool Bag only (for jack etc)
Scissor jack & handle
Wheel brace
Tyre pump (Stirrup type)
‘First-Aid’ kit
Fire Extinguisher
82
RX1329
RX1344
GAC2999
RX1364
311346
138514
523638A
RX1399
GAC9904
Key Fob (Leather)
Rover
V8
RO1067
RX1537
T2315 Sd1 cat 1 27/6/03 3:08 PM Page 62
BOOKS
VIDEOS
LEYLAND CARS OF THE 70’s RX1442
A celebration of those wonderful films made to launch some famous cars of the golden years at British Leyland. Includes footage of the Maxi, Marina, Allergo and Princess. (62 minutes in total). British Motor Industry Heritage Trust
(BMIHT) Production (archive footage).
ROVER SD1 RO1134
This video is in 4 parts, commencing with a Raymond Baxter introduction. A promotional film follows, then a drive through the South of France (2600 and 2300 models).
Finally, a product training film for dealers with William
Woolland taking us through the range. (56 minutes in total).
British Motor Industry Heritage Trust (BMIHT) Production
(archive footage).
WORKSHOP MANUALS
Factory Workshop Manual
All models (1992 on)
Diesel Supplement
Haynes Workshop Manual (3500)
Autodata Workshop Manual
2300/2600/3500 (exc EFi).
Haynes Carburettor Manual
SU’s
Weber, Zenith Stromberg
V8 Engine Overhaul Manual
Land Rover Publication (152 pages).
Covers 3.5, 3.9, 4.0, 4.2,& 4.6 engine units.
AKM5343
AKM5242
RO1069
RO1069AD
RO1135
RX1412
RD1024
REFERENCE/INFORMATION BOOKS
The Rover V8 Engine
(David Hardcastle) 208 pages.
RX1429
Tuning Rover V8 Engines
(David Hardcastle) 208 pages.
RX1430
SD1 - Road Test Book
(100 pages)
(3500 & Vitesse 1976-86)
SD1 - The Complete Story
(Karen Pender) 192 pages.
RO1070
RO1129
OWNERS HANDBOOKS
Note: Limited availability. Books listed were available at time of catalogue production.
Owners Handbooks
2300/2600 (1981 models)
2000/2300/2600 (1982 on)
Vitesse/VDP Efi (1982 on)
AKM4798
AKM5105
AKM5106
83
ROVER SD1 - A PERSONAL TRIBUTE RO1127
Produced by an SD1 enthusiast, this unique production has plenty of car footage. A must for the SD1 aficionado.
(66 minutes in total)
HAYNES OWNERS WORKSHOP
MANUAL -
MAN
All models, shapes, sizes & colours,
120,000BC to
present day. By Dr Ian
Banks. 128 pages.
The practical step-bystep guide to men’s health. Not a motoring manual, but a health manual presented in the style of a Haynes car repair guide!
Covers basic health advice and ‘troubleshooting’ with text and illustrations. Men are far more likely to look after their cars than their own bodies! Reading this could mean the difference between a healthy, high mileage life and premature breakdown.
‘Man’ Haynes Manual
RX1534
T2315 Sd1 cat 1 27/6/03 3:09 PM Page 63
LUBRICANTS & FLUIDS
ENGINE OIL
Unipart (20W/50) 4.55 Litre/1 Gallon
GGL104
Duckhams Q (20W/50) 4.55 Litre/1 Gallon
HMP190100
Duckhams Q Storage Oil 4.55 Litre/1 Gallon HMP190104
Castrol Running In Oil 4.55Litre/1 Gallon
RX1417
Castrol Classic XL (20W/50) 4.55 Litre/1 Gallon
RX1363
Unipart (10W/40) Semi-Synthetic 5 Litre
GGL657
Unipart Diesel (15W/40) 5 Litres
GGL658
GEAR OIL
Unipart (EP90) 0.5 Litre
Unipart (EP90) 5 Litre
Unipart (ATF) 0.5 Litre
Unipart (ATF) 5 Litre
GGL190
GUL805
GGL175
GGL505
BRAKE/CLUTCH FLUIDS
Unipart (DOT 3) 1 Litre
Silicone 0.5 Litre*
Silicone 1 Litre*
*Do not mix with standard fluid
GBF103
RX1327
RX1326
OIL JUGS
Castrol Oil Jugs
1/2 Pint
1 Pint
2 Pint
All Three Jugs
FUEL ADDITIVES
RX1395
RX1396
RX1397
RX1398
ANTIFREEZE
Unipart 1 Litre
Unipart 5 Litre
GAC2018
GAC2019
LITHIUM GREASE
(MULTI-PURPOSE)
Unipart 0.5 Litre (Tube)
Brake Rubber Grease
CAM LUBE
Cam Lube (for assembly)
SPECIALIST WHEEL CLEANER
GGL111
514578
RX1358
WHEEL CLEANER KIT
RX1405
The kit includes;
- Concours Wheel Cleaning solution (580ml)
- A unique wooden handled wheel cleaning brush and dispenser
- Concours Finish/Protect solution
(180ml)
- Two pair of disposable gloves
CONCOURS Wheel cleaner has been specially developed for use on Classic chromed and painted Wire, Steel and
Alloy wheels. The cleaning system has a unique two stage process which not only cleans your wheels it also shines and protects them meaning they look good for longer and are easier to clean in the future.
● Breaks down all brake-dust
and road grime.
● Enables you to clean into all
awkward places.
● Leaves wheels looking bright
and clean.
● Protects wheels in the future.
84
Bottled additives are available which can be mixed with either ‘Premium’ or ‘Super’ unleaded depending upon application. It usually works out cheaper to use bottled additives than leaded or LRP - work it out for yourself!
CASTROL VALVEMASTER (250ml)
CASTROL VALVEMASTER PLUS (250ml)
RX1407VM
RX1407VMP
Endorsed by the federation of British Historic Vehicle Clubs (FBHVC), having been independently tested and approved, both products offer a high level of protection against valve seat recession under all driving conditions. In addition, castrol valvemaster plus provides an octane boost to premium unleaded petrol which reduces pinking or knocking on high compression or performance applications. This also usually avoids the need to re-tune your engine. Treats 250 litres of petrol.
T2315 Sd1 cat 1 27/6/03 3:09 PM Page 64
BODY CARE
AUTOGLYM
CAR CARE PRODUCTS
Autoglym Car Care Pack
includes items marked *
Silicone Resin Polish (300ml)*
RX1510
RX1312
Bodywork Shampoo/Conditioner (500ml)* RX1313
Car Interior Shampoo (500ml)*
Glass Polish (325ml)*
Cutting Polish (325ml)*
Extra Gloss Protection (325ml)*
Bumper Care (325ml)*
Vinyl & Rubber Care (500ml)*
Leather Care Cream (325ml)*
Superglym Chrome Polish (55g)*
Clean Wheels (500ml)*
Perfect Polishing Cloth (21sq ft)*
Aqua Dry (Synthetic Chamois)*
Clean Machine (1 Litre)*
RX1314
RX1315
RX1316
RX1317
RX1318
RX1319
RX1320
RX1321
RX1322
RX1323
RX1324
RX1325
Hood Care & Maintenance Kit
Instant Tyre Dressing
Intensive Tar Remover
RX1433
RX1368
RX1367
OTHER CAR CARE PRODUCTS
Sponge
RX1415
Wash Leather
RX1416
FINNEGANS ‘ANTI-CORROSION’
WAXOYL
Waxoyl starter kit
Inc. RX1028, RX1030, RX1031.
RX1032
Waxoyl;
5 Litre can
2.5 Litre can
2.5 Litre cartridge
Trigger spray gun
High pressure spray gun
Use with 2.5 litre cartridge.
RX1027
RX1029
RX1028
RX1033
RX1030
RX1031
Extension probe
Use with high pressure spray gun.
Aerosol (400ml)
Aerosol (200ml)
Underbody seal;
1 litre
500ml
RX1026
RX1025
RX1024
RX1023
GENERAL CONSUMABLES
85
WD-40 (Large 400ml)
Radweld (Holts, 250ml)
Easystart (Bradex)
GAC111
RX1508
RX1511
Silicone Sealant (Tube 80ml)
GHF6093
Hylomar (Gasket Sealant) (100g) GGC102
Exhaust Joining Compound
Copper Ease (Tube)
GCH112
(Anti-Seize Grease) (95g)
Brake Rubber Grease
Brake Cleaner (Aerosol)
Loctite (Tube) (24ml)
RX1345
514578
GBF901
GAC100
Adhesive (Trim/Carpets)
1 Litre Tin
370g Aerosol
RX1353
RX1353A
WHEEL WAX
Prevents the build up of brake dust and stops corrosion. Protects against road salt, tar and grime.
Gives an incredible shine.
Wheel Wax (225g)
RX1262
Latex/Rubber Gloves (Pack of 100)RX1406
Ideal for those really dirty maintenance jobs
T2315 Sd1 cat 1 27/6/03 3:10 PM Page 65
TOOLS
ADVERTISING PRINTS
PHOTO COURTESY OF BMIHT,GAYDON.
RO1074
Clutch Alignment Tool
Oil Filter Strap Wrench
RX1386
RX1514
Spark Plug Spanner
Stomberg Carb Adjusting Tool
Valve Spring Compressor Tool
OHV
GAT140
RX1222
OHC
Road Spring Compressor Tool
Grease Gun
Oil Pump Priming Tool (Rover V8 Engines)
RX1226OHV
RX1226OHC
RX1328
RX1423
Early (Slotted Shaft)
Late (Toothed Shaft)
RX1431E
RX1431L
RO1075
RO1076
RO1077
RO1078
Advertising Prints (ex-publicity)
‘We Race You Win’
‘The New Rover V8 S’
‘He Could be Using... ’
‘Good Breeding ’
‘Leader by Nature’
‘There are some Places’
RO1079
RO1074
RO1075
RO1076
RO1077
RO1078
RO1079
86
T2315 Sd1 cat 1 27/6/03 3:10 PM Page 66
AEROSOL PAINTS & TOUCH-IN CRAYONS
GENERAL USE AEROSOLS
JNW
FCE
PMA
CGK
CDE
CDE
GMD
JCJ
LMK
AMS
JNN
NME
NCF
JCG
GCF
MCA
HAF
CCE
HNB
MME
GCC
CMV
JNF
JND
JNS
HMW
CMP
HCL
CNE
HAG
FCB
NMN
JMJ
Body Colour
Primer (White)
Primer (Red Oxide)
Primer (Grey)
Aran Beige
Argent Silver
Arum White
Atlantis Blue
Avocado Green
Azure Blue
Barley Yellow
Black
Bordeaux Red
Brazilia
Caribbean Blue
Carnelian Red
Cashmere Gold
Cavalry Blue
Champagne Beige
Clove Brown
Eclipse Blue
Ermine White
Maraschino Black
Midas Gold
Monza Red
Moonraker Blue
Nautilus Blue
Nightwatch Blue
Opaline Green
Oporto Red
Pendelican
Persian Aqua
Pharaoh Gold
Platinum
Poseidon Green
Richelieu Red
Silk Green
Silver Leaf
Sylvan Green
Targa Red
Triton Green
Turmeric Yellow
White Diamond
Zircon Blue
Aerosols, Touch-in Tins & Touch-in Crayons
Rover Colour Code
NCC
MCB
NMF
RX4042A
N/a
RX4043A
N/a
N/a
RX4014A
N/a
RX4040A
RX4026A
RX4008A
N/a
N/a
N/a
RX4027A
RX4011A
RX4005A
Aerosol
RX4048A
RX4049A
RX4047A
RX4013A
N/a
N/a
N/a
N/a
N/a
N/a
N/a
N/a
N/a
N/a
RX4038A
N/a
RX4035A
RX4033A
N/a
N/a
RX4037A
N/a
N/a
N/a
N/a
N/a
RX4007A
87
N/a
N/a
N/a
N/a
RX4042C
N/a
RX4043C
N/a
RX4026C
RX4008C
N/a
RX4052C
N/a
RX4027C
RX4011C
RX4005C
Touch-in Crayon
N/a
N/a
N/a
N/a
N/a
RX4055C
N/a
N/a
N/a
N/a
N/a
N/a
N/a
N/a
RX4038C
N/a
RX4035C
N/a
N/a
RX4051C
RX4037C
N/a
N/a
N/a
RX4017C
N/a
RX4007C
•
Black - Gloss
(400ml)
Black - Matt
(500ml)
Black - Satin
(500ml)
Silver (Suitable for wheels)
(16ozs)
RX4070A
RX1266
RX1538
RX1265
Lacquer - Clear (Suitable for wheels)
(400ml)
RX1261
Primer - White
(150ml)
RX4048A
Primer - Red Oxide
(150ml)
Primer - Grey
(150ml)
RX4049A
RX4047A
Engine Black
(High Heat)
Aerosol
(400ml)
Black
Aluminium
Brush-on
Chassis Paint (Black)
(For general touch-up)
Brush on
(125ml)
RX1432A
RX1432AL
RX1432B
RX4070B
R O V E R
S D 1
C L U B
R O V E R
S D 1 C L U B
•
Newsletters
•
Local Meeetings
National Events
For Membership information contact:
ROVER SD1 CLUB
PO Box 136
Chessington, Surrey KT9 1XL
Tel: 0845 1306230 www.roversd1club.co.uk
T2315 Sd1 cat 1 27/6/03 3:10 PM Page 67
GENERAL FASTENERS
BOLTS
(Imperial)
Bolts have a NON Threaded Shoulder.
The threaded length can be calculated by multiplying the diameter by 2 and adding 1/4”.
Thread Bolt
Diameter Length
1/4” 1.5”
1/4” 2”
5/16” 1.5”
5/16” 2”
3/8” 1.5”
3/8” 3”
1/2” 2”
1/2” 2.5”
1/2”
5/8”
5/8”
3”
3”
4”
Thread
Thread
Type
Pitch
UNF
UNF
___
PART
NUMBER
Spanner
Size
GHF102 7/16” AF
___ GHF118 7/16” AF
UNF
UNF
___
___
GHF104 1/2” AF
GHF121 1/2” AF
UNF
UNF
UNF
UNF
___
___
___
___
GHF106 9/16” AF
GHF126 9/16” AF
BH608161 3/4” AF
BH608201 3/4” AF
UNF
UNF
UNF
___ BH608241 3/4” AF
___ GHF11315/16” AF
___ BH610321 15/16” AF
BOLTS
(Metric)
Bolts have a NON Threaded Shoulder.
The threaded length can be calculated by multiplying the diameter by 2 and adding 6mm.
Thread Bolt
Diameter Length
Thread Thread
Type Pitch
PART
NUMBER
Spanner
Size
M 6 40mm Metric Fine 1.0
GHF132 10mm
M 8 40mm Metric Fine 1.25
GHF134 13mm
M 10 40mm Metric Fine 1.5
GHF136 17mm
M 12 50mm Metric Fine 1.75
BH112101 19mm
M 12 60mm Metric Fine 1.75
BH112121 19mm
M 12 80mm Metric Fine 1.75
BH112161 19mm
M 16 60mm Metric Fine 2.0
BH116121 21mm
M 16 80mm Metric Fine 2.0
BH116161A 21mm
SET SCREWS
(Imperial)
Set screws are Fully Threaded.
Thread Bolt
Diameter Length
1/4” 3/4”
1/4” 1”
5/16” 3/4”
5/16” 1”
3/8” 1”
7/16” 1.5”
1/2” 1.5”
1/4” 1”
1/4” 1.5”
5/16” 1”
5/16” 1.5”
3/8” 1”
3/8” 1.5”
Thread
Thread
Type
UNF
UNF
Pitch
___
PART
NUMBER
Spanner
Size
GHF117 7/16” AF
___ GHF101 7/16” AF
UNF
UNF
___
___
GHF120 1/2” AF
GHF103 1/2” AF
UNF
UNF
UNF
UNC
___
___
___
___
GHF105 9/16” AF
GHF107 5/8” AF
GHF109 3/4” AF
GHF161 7/16” AF
UNC
UNC
UNC
UNC
UNC
___ SH504121 7/16” AF
___ GHF163 1/2” AF
___ GHF164 1/2” AF
___ GHF165 9/16” AF
___ GHF166 9/16” AF
SET SCREWS
(Metric)
Set screws are Fully Threaded.
Thread Bolt
Diameter Length
Thread Thread
Type Pitch
PART
NUMBER
Spanner
Size
M 6 25 mm Metric Fine 1.0
GHF131 10mm
M 8 25 mm Metric Fine 1.25
GHF133 13 mm
M 10 25 mm Metric Fine 1.5
GHF135 17mm
STEEL NUTS
(Plain NON Locking - Imperial)
Thread
Diameter
3/16”
1/4”
5/16”
3/8”
7/16”
1/2”
1/4”
5/16”
3/8”
Thread
Type
UNF
UNF
UNF
UNF
UNF
UNF
UNC
UNC
UNC
Thread
Pitch
___
___
___
___
___
___
___
___
___
PART Spanner
NUMBER
Size
HN2005 3/8” AF
GHF200 7/16” AF
GHF201 1/2” AF
GHF202 9/16” AF
GHF203 5/8” AF
GHF204 3/4” AF
GHF207 7/16” AF
GHF208 1/2” AF
GHF209 9/16” AF
STEEL NUTS
(Plain NON Locking - Metric)
Thread
Diameter
Thread
Type
M 4 Metric Fine
M 6 Metric Fine
Thread
Pitch
PART
NUMBER
Spanner
Size
0.7
NH104041 7mm
1.0
GHF212 10mm
M 8 Metric Fine 1.25
M 10 Metric Fine 1.5
M 12 Metric Fine 1.75
GHF213
GHF214
GHF215
13mm
17mm
19mm
STEEL NUTS
(Nylon Insert Self Locking - Imperial)
Thread
Diameter
3/16”
1/4”
5/16”
3/8”
7/16”
1/2”
5/8”
Thread
Type
UNF
UNF
UNF
UNF
UNF
UNF
UNF
Thread
Pitch
___
___
___
___
___
___
___
PART
NUMBER
Spanner
Size
GHF220 5/16” AF
GHF221 7/16” AF
GHF222 1/2” AF
GHF223 9/16” AF
GHF224 5/8” AF
GHF225 3/4” AF
138563 15/16” AF
STEEL NUTS
(Nylon Insert Self Locking - Metric)
Thread
Diameter
Thread
Type
Thread
Pitch
PART
NUMBER
Spanner
Size
M 6 Metric Fine 1.0
NY106041 10mm
M 8 Metric Fine 1.25
GHF232 13mm
M 10 Metric Fine 1.5
GHF233 17 mm
M 12 Metric Fine 1.75
NY112041 19mm
BRASS NUTS
(Standard & Deep Section - Imperial)
Thread
Diameter
Thread
Type
5/16” Std UNF
3/8” Std UNF
3/8” Deep UNF
Thread
Pitch
___
___
___
PART
NUMBER
Spanner
Size
515369 1/2” AF
GHF262 9/16” AF
AEC350 9/16” AF
WASHERS
(Imperial)
Internal
Diameter
Plain
Standard
Diameter
PART
NUMBER
Repair
Large
Diameter
PART
NUMBER
Spring
Standard
Diameter
PART
NUMBER
Shakeproof
Standard
Diameter
PART
NUMBER
3/16”
1/4”
WP20 ___ ___ ___
GHF300 GHF314 GHF331 GHF321
5/16” GHF301 GHF315 GHF332 GHF322
3/8” GHF302 GHF316 GHF333 GHF323
7/16” WC600071
1/2” WA112081
5/8 ” PWZ110
___
___
___
GHF334
GHF335
LWZ310
GHF324
GHF325
LWZ410
WASHERS
(Metric)
Internal
Diameter
M 6
M 8
*
Plain
Standard
Diameter
PART
NUMBER
*Repair
Large
Diameter
PART
NUMBER
Spring Shakeproof
Standard Standard
Diameter
PART
NUMBER
Diameter
PART
NUMBER
GHF300 GHF314 WL106001 GHF371
GHF301 GHF315 GHF382 WF108001
M 10 GHF302 GHF316 GHF383 WF110001
M 12 GHF304 ___ WL112001 WF112001
M 16 PWZ110 ___ WL116001 WF116001
*Please Note: Some plain and repair washers are suitable for imperial and metric applications eg: GHF300 = 1/4” ID or 6mm ID.
SELF TAPPING
SCREWS
Pan Head - Pozi Drive
12
12
12
14
14
Screw Screw PART
Size No Length NUMBER
6
6
1/2”
3/4”
GHF421
GHF422
8
8
10
10
1/2”
3/4”
1/2”
3/4”
YZ3404
GHF424
GHF425
YZ5505
1/2” GHF427
3/4” GHF428
1” GHF429
3/4” GHF430
1” GHF431
SPLIT PINS
(Imperial)
Pin Pin PART
Thickness Length NUMBER
1/16”
5/64”
3/32”
7/64”
1.5” GHF500
1.5” GHF501
1.5” PC34
1.5” GHF503
1/8” 2.25” PC15
9/64” 2.25” GHF505
5/32” 2.25” GHF506
11/64” 2.25” GHF512
3/16”
7/32”
1/4”
3” GHF513
3” PS614240
3” PS616240
SELF TAPPING
SCREWS
Countersunk - Pozi Drive
Screw Screw
Size No Length
6
6
1/2”
3/4”
PART
NUMBER
GHF400
GHF401
8
8
10
10
1/2”
3/4”
1/2”
3/4”
GHF402
GHF403
GHF404
GHF405
12
12
14
14
1/2” AC612041A
1” AC612081
3/4” AC614061
1” AC614081
SPLIT PINS
(Metric)
Pin Pin PART
ThicknessLength NUMBER
2.0mm 40mm PS104400
2.5mm 40mm GHF509
3.2mm 56mm GHF510
4.0mm 56mm GHF511
'P' CLIPS
Imperial Sized
Part Cable Fixing
Number DiameterHole size
PCR207 1/8" 7/32"
PCR307 3/16" 7/32"
PCR309 3/16" 9/32"
PCR311 3/16" 11/32"
PCR407 1/4" 7/32"
PCR409 1/4" 9/32"
PCR411 1/4" 11/32"
PCR507 5/16" 7/32"
PCR509 5/16" 9/32"
PCR511 5/16" 11/32"
PCR607 3/8" 7/32"
PCR609 3/8" 9/32"
PCR611 3/8" 11/32"
PCR707 7/16" 7/32"
PCR709 7/16" 9/32"
PCR711 7/16" 11/32"
PCR807 1/2" 7/32"
PCR809 1/2" 9/32"
PCR811 1/2" 11/32"
PCR813 1/2" 13/32"
PCR1007 5/8" 7/32"
PCR1009 5/8" 9/32"
PCR1011 5/8" 11/32"
PCR1207 3/4" 7/32"
PCR1209 3/4" 9/32"
PCR1211 3/4" 11/32"
PCR1407 7/8" 7/32"
PCR1409 7/8" 9/32"
PCR1411 7/8" 11/32"
PCR1607 1" 7/32"
88
Metric Sized
CP105081 8mm 5mm
CP108101 10mm 8mm
CP108121 12mm 8mm
CP106161 16mm 6mm
CP108165 16mm 8mm
Part Number
Pipe Clips
GHF1191
GHF1192
624155
HOSE CLIPS
Use as required.
3/8" to 1/2"
7/16" to 5/8"
1/2" to 3/4"
5/8" to 7/8"
3/4" to 1"
7/8" to 1.1/8"
1" to 1.3/8"
1.1/8" to 1.5/8"
1.3/8" to 2"
1.1/2" to 2.1/8"
2" to 2.3/4"
GREASE NIPPLES
Part
Number
UHN400
UHN445
LN30041
144825
56935
125361
56934
Thread
Size
1/8" BSP
1/8" BSP
1/8" BSP
1/8" BSP
1/4" BSP
1/4" BSP
1/4" BSP
POP RIVETS
Part Number
Open End Type
RA607096
RA608126
RA608176
RA608236
RA608253
Closed End Type
RU608123
RU608313
RU612123
CABLE TIES
Part Number
GHF1265
GHF1266
RTC222A
GHF1267
GHF1268
PIPES AND FITTINGS
Part Number Material
Brake and Fuel Pipe
Supplied in 25 footrolls.
MPKF125
MPKF225
MPKF325
EF125
EF225
EF325
CUPRO-NICKEL
CUPRO-NICKEL
STEEL
STEEL
STEEL
Part
Number
Thread
Size
Pipe Nuts - Male, Steel.
TM606031 3/8" UNF
TM110051
LK21994
10mm x 1mm
3/8" BSF
BCA4370
BHA4706
AUSU40A
7/16" UNF
7/16" UNF
1/2" UNF
Pipe Nuts - Male, Brass.
AEHU1 3/8" UNF
AEHU2
AEHU3
AEHU7
10mm x 1mm
3/8" BSF
7/16" UNF
Pipe Nuts - Female, Steel.
TN606031 3/8" UNF
SU2A
SU4A
HU41A
10mm x 1mm
7/16" UNF
1/2" UNF
Pipe Nuts - Female, Brass.
AEHU1A 3/8" UNF
AEHU2A
AEHU4A
10mm x 1mm
7/16" UNF
Part Number
Bleed Screws
GHC304
GHC405
GHC406
GHC507
GHC608
GHC709
GHC811
GHC913
GHC1015
GHC1217
GHC1622
Angle
straight, short
45º angle
90º angle straight, long straight
45º angle
90º angle
Size
2.9mm x 5mm
1/8" x 3/16"
1/8" x 1/4"
1/8" x 5/16"
1/8" x 3/8"
1/8" x 3/8"
1/8" x 1/2"
3/16" x 5/16"
Diameter
3 1/2"
5 1/4"
6"
8 3/4"
11"
Size
3/16"
3/16"
3/16"
1/4"
1/4" Dia.
5/16" Dia.
3/16" Dia.
1/4" Dia.
5/16" Dia.
Pipe
Bore
3/16"
3/16"
3/16"
3/16"
1/4"
5/16"
3/16"
3/16"
1/4"
5/16"
3/16"
3/16"
1/4"
Thread Size
Capacity
SINGLE, 3/16"
SINGLE, 1/4"
DOUBLE, 3/16"
T2315 Sd1 cat 1 27/6/03 3:10 PM Page 68
89
T2315 Sd1 cat cover 27/6/03 6:28 PM Page 3
T H E
R I M M E R
B R O S
S E R V I C E
A HIGH-PERFORMANCE CAR
AND PARTS SERVICE TO MATCH
WE HAVE THE
PARTS
-
WE GUARANTEE
THE QUALITY
-
WE’RE KEEN ON
PRICE
-
WE DELIVER
FAST
-
WE KNOW YOUR
CAR
-
PHOTO COURTESY OF BMIHT, GAYDON.
HELPING YOU CARE FOR YOUR ROVER SD1
The Rover SD1 was introduced in mid-1976 as a successor to the long-established P5 and P6 ranges. As the first Rover-Triumph product, this five-door hatchback was always intended to cover a wide section of the market.
By the time production ended in 1986, more than 300,000 cars of all types had been produced. In that time the car had been equipped with a choice of four, six and V8-cylinder petrol engines, and even with a
2.4-litre turbo diesel power unit.
Even the diesel-engined variety could beat 100mph, but the fastest SD1s of all were those fitted with the fuel-injected 190bhp 3.5-litre V8 engine - the Vitesse, and the Vanden Plas EFi models - these offering top speeds of 135mph in great style, luxury and comfort.
Despite its sleek Supercar looks, its high performance, and its performance-car image, the SD1 is mechanically uncomplicated, and is both simple and inexpensive to restore and maintain.
With this expanded Catalogue, we aim to help keep your job, of maintaining the Rover SD1, as straightforward as possible, not only with an unbeatable spare parts stock, but with affordable prices, swift and efficient service.
MEMBERS OF BRITISH MOTOR HERITAGE
British Motor Heritage is an organisation committed to the preservation of the cars which have special places in our motoring history. One of the ways in which it pursues this objective is by helping to ensure that replacement parts are available and are of sufficient quality. Stringent standards are necessary to meet the requirements of Heritage approval, and the highest accolade for any company involved with the supply of parts for classic cars is to have
Heritage approval. Rimmer Bros were invited to Heritage membership in 1987 and are approved for Rover SD1 & Triumph models in which we specialise.
SD1
TR2-8, SPITFIRE, GT6, STAG, 2000/2500,
HERALD/VITESSE, DOLOMITE/SPRINT.
THE CARS WE SPECIALISE IN
As well as supplying parts for your Rover SD1, we also concentrate on Triumph TR2/3/4/A, TR5/250, TR6, TR7/8,
Stag, Spitfire, GT6, 2000/2500/2.5Pi, Dolomite (inc Sprint), Herald, Vitesse, Range Rover, Discovery, Freelander,
90/110 and Land Rover ‘Series’ vehicles.Please refer to inside rear cover for details on all our catalogues.
46
PAGES
218
PAGES
50
PAGES
32
PAGES
FRONT AND BACK COVER PHOTOS COURTESY OF BMIHT, GAYDON.
UK . WORLDWIDE . THE
210
PAGES
54
PAGES
42
PAGES
226
PAGES
74
PAGES
185
PAGES
106
PAGES
90
PAGES
90
PAGES
BROWSE OUR
CATALOGUES
ON YOUR PC!
SEE PRICE GUIDE
FOR DETAILS
44
PAGES
OUR
CATALOGUES
ARE YOUR PASSPORT TO THE FINEST
MAIL-ORDER PARTS SERVICE
RIMMER BROS CATALOGUES
If you are a Triumph, SD1, Range Rover,
Freelander or Discovery owner - a catalogue will be despatched FREE including post & packing.
Small postage charge made for additional catalogues.
FOR YOUR COPY, PHONE, FAX, WRITE OR E-MAIL,
QUOTING YOUR CUSTOMER NUMBER IF POSSIBLE.
FULL SET OF CATALOGUES
(POSTAGE CHARGES)
£10
(UK)
£15
(Europe)
£35
(Rest of World)
Once registered as a customer for a specific vehicle you will be automatically updated
(free of charge) with any new catalogue or price guides as they are published.
T2315 Sd1 cat cover 27/6/03 6:26 PM Page 1
DO YOU HAVE ANY OLD UNITS?
WE’RE BUYERS AS WELL AS SELLERS
Alongside our new parts, we also offer parts which have been reconditioned
(to the very highest standards).
Because of this, we are often in the market for engines, gearboxes and axles which are suitable for reconditioning purposes.
Please give us a call.
WANTED URGENTLY
SD1 V8 Engines
(10A, 11A, 30A, 31A prefix only),
5 Speed Gearboxes
V8 & 2600 Auto Axles
Complete V8 Cars!!
ALL PARTS ARE GUARANTEED
“It’s our objective to ensure the satisfaction of every one of our customers.”
Please refer to our Price Guide for warranty information.
GAINSBOROUGH
A156
A1500
A57
WORKSOP
(A1 NORTH)
A156
B1241
SAXILBY
A57
A1133
B1190
DODDINGTON
RING
RO
AD
A46
A1434
B1398
B1398
A15
SCUNTHORPE
LINCOLN
B1190
B1188
A46
A158
GRIMSBY
LOUTH
B1190
B1178
B1188
A1
A46
RAF
WADDINGTON
B1178
NEWARK-ON-TRENT
A17
A607
A15
B1202
B1189
B1191
WOODHALL
SPA
A1
GRANTHAM SLEAFORD
BUSINESS HOURS
8.30am - 5.30pm Monday to Friday. 8.30am - 1.30pm Saturday.
(Closed Sunday and Bank Holidays Except Good Friday)
HOW TO FIND US
We’re 2 miles south of Lincoln, on the A15 Lincoln to Sleaford Road.
Rimmer Bros Ltd. Triumph House, Sleaford Road, Bracebridge Heath, Lincoln LN4 2NA, England.
Telephone: 01522 568000.
Fax: 01522 567600. E-Mail: [email protected] www.rimmerbros.co.uk
PARTS & ACCESSORIES CATALOGUE
EDITION 2.2
SOURCE CODE SD1M3
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Table of contents
- 5 Contents
- 8 Popular Parts
- 9 Engine & Components
- 9 V8
- 30 2600/2300
- 32 2000
- 33 2400TD
- 34 Clutch
- 35 Engine & Gearbox Mountings
- 36 Cooling & Heating
- 38 Fuel System
- 44 Exhausts
- 46 Gearbox
- 49 Propshafts & Rear Axle
- 50 Suspension
- 50 Front
- 52 Rear
- 53 Packages
- 54 Road Wheels/Tools/Equipment
- 55 Brake System
- 58 Steering
- 60 Electrical System
- 67 Body Work
- 70 Body Fittings & Finishers
- 76 Interior Trim
- 77 Clearance Stock
- 79 Accessories
- 91 Index