RS34

RS48

RS59

®

Page 1

OPERATING MANUAL

®

RS34 - RS48 - RS59

CAUTION: Carefully read and understand all Safety and Operating Procedures prior to using the Beast ® machine. Keep this

Manual in a safe place for future reference

ATTENTION: As our engineers are constantly conducting research and development on our machinery to develop quality products for the marketplace, our product model(s) can be changed without notice.

Enter the Serial Number of your new

Beast ® Tile Saw in the box below. The

Serial Number is located on the switch box.

CONTENTS

Beast Safety . . . . . . . . . . . . . . . 3

Safety Messages . . . . . . . . . . . . . . . .3

Damage Prevention and . . . . . . . . . . .3

Information Messages . . . . . . . . . . . . .3

General Safety Precautions and Hazard

Symbols . . . . . . . . . . . . . . . . . . .3

California Proposition 65 Message . . . .6

Electrical Requirements and Grounding

Instructions. . . . . . . . . . . . . . . . . .6

Machine Specifications . . . . . . . 8

Cutting Head . . . . . . . . . . . . . . . . . . .8

Blade Guard . . . . . . . . . . . . . . . . . . .8

Saw spindle . . . . . . . . . . . . . . . . . . .8

Cutting table . . . . . . . . . . . . . . . . . . .9

Cooling system . . . . . . . . . . . . . . . . .9

Technical Data . . . . . . . . . . . . . . . . . .9

Unpacking & Setting Up . . . . . . 9

Unpacking and Assembly . . . . . . . . . . .9

Setting the Cutting Depth . . . . . . . . . .10

Cooling System . . . . . . . . . . . . . . . .10

Connecting to Power Supply . . . . . . .10

Motor Protection . . . . . . . . . . . . . . . .10

Replacing the Cutting Blade . . . . . . . .10

Operating Instructions . . . . . . . 11

Single Step Cutting . . . . . . . . . . . . . .11

Multiple Step Cutting . . . . . . . . . . . . .11

45˚ Miter Cutting . . . . . . . . . . . . . . .11

Maintenance &

Troubleshooting . . . . . . . . . 12

General Maintenance . . . . . . . . . . . .12

Diamond Blade Dressing . . . . . . . . . .12

Troubleshooting . . . . . . . . . . . . . . . .13

Spare Parts . . . . . . . . . . . . . . . . . . .14

Optional Accessories . . . . . . . . 15

Side Table . . . . . . . . . . . . . . . . . . . .15

GFCI Switch . . . . . . . . . . . . . . . . . .15

Page 2

®

RS34 - RS48 - RS59

BEAST SAFETY

It is extremely important that you read and understand all of the safety instructions, the operating instructions and the maintenance instructions. If these instructions are not followed, serious injuries and/or death could occur to you or to others. Also, failure to read and follow the enclosed maintenance instructions can lead to equipment failure, damage to the equipment or reduced lifetime of the equipment.

Safety Messages

Safety messages are used to inform the person(s) using this equipment of the potential hazards that could lead to equipment damage, serious injury or even death. The safety messages within this manual will be followed by one of the following (3) three words that identify the severity of the damage.

DANGER: It is important that all instructions within this manual be followed. If the instructions are not followed it is possible that serious injuries could occur as well as death.

WARNING: It is important that all instructions within this manual be followed. If the instructions are not followed it is possible that serious injuries could occur as well as death.

CAUTION: It is important that all instructions within this manual be followed. If the instructions are not followed it is possible that serious injuries could occur as well as death.

Damage Prevention and

Information Messages

A Damage Prevention Message is to inform the user of important information and/or instructions that could lead to equipment or other property damage if not followed. Information Messages convey information that pertains to the equipment being used.

Each message will be preceded by the word NOTE, as in the example below.

NOTE:

Equipment and/or property damage may result if these instructions are not followed.

General Safety Precautions and

Hazard Symbols

In order to prevent injury, the following safety precautions and symbols should be followed at all times!

Safety Precautions:

• MACHINE GUARDS SHOULD BE IN

PLACE AT ALL TIMES

It is important that all machine guards remain in place and in proper working condition. This is to prevent serious injury, death or damage to the equipment.

• REMOVE ADJUSTING TOOLS

The machine is supplied with some adjusting tools for equipment maintenance. It is important that the user of the machine makes sure that all tools are removed or in their proper storage area before the machine is turned on.

• KEEPING THE WORK AREA CLEAN

It is important that the working area be clean so as to avoid potential accidents or injuries.

• DO NOT USE THE EQUIPMENT IN

DANGEROUS ENVIRONMENTS

It is important that power tools not be used in wet environments. The equipment should never be used in the rain.

Also, it is advisable to keep the work-

Page 3

BEAST BRIDGE SAWS OPERATING MANUAL

®

RS34 - RS48 - RS59 ing area well lit.

• CHILDREN SHOULD BE KEPT AWAY

FROM THE WORKING AREA

Only the operator of the equipment should be in the working area. All other people especially children should be kept away at a safe distance.

• KEEP THE WORKING AREA

CHILDPROOF

It is important to keep the working area child proof. This can be done by using locks on the equipment, plastic plugs for the electrical outlets and possibly even master switches on the equipment.

• DO NOT DRY CUT WITH THE

MACHINE

The machine is not intended for dry cutting use. Always use sufficient water to wet cut tile, brick or natural stone.

Dry cutting will result in dangerous dust levels (See also California Proposition

65 message) and will damage the installed water pump. any equipment that is returned with a damaged water pump due to dry cutting will be repaired or replaced totally at the customers expence. There will be no warranty claim.

• FORCING THE TOOL

The equipment was designed to do a certain job. Do not force the equipment to do something that it wasn’t designed to do.

• USING THE PROPER EXTENSION

CORD

If you plan to use an extension cord make sure it is in proper (good) working condition. Be sure that the extension cord is heavy enough to carry the current that the machine requires to run properly. If you use an extension cord that is underpowered a drop in voltage may occur along with a loss of power and/or overheating of the equipment

• CLOTHING

It is important that the operator does

Page 4 not wear loose clothing that can potentially get caught in moving parts of the equipment. It is recommended to wear non-slip shoes along with a hair covering to keep hair away from the moving parts.

• SAFETY GLASSES AND HEARING

PROTECTION

It is important to wear safety glasses and hearing protection when operating any type of equipment. Be sure that the safety glasses you wear are impact resistant.

• SECURE WORK

Clamps or a vise should be used to hold your work whenever practical.

Keeping your hands free to operate the machine is safer. When securing the material to be cut by hand, be sure your hands stay as far away as possible from the rotating saw blade.

• PROPER FOOTING

It is important to keep proper footing and balance at all times when operating equipment. If proper footing is not observed by doing such things as overreaching, serious injury may occur.

• TOOL MAINTENANCE

It is important to keep tools clean and in good working order. This will result in optimal performance of the machine. Always follow the maintenance instructions for proper tool maintenance.

• DISCONNECT TOOLS.

It is important to disconnect the power toolbefore servicing the equipment.

This should be done when changing accessories on the machine, changing blades and for other such things.

• REDUCING ACCIDENTAL STARTING

OF MACHINE

It is important to be sure that the switch is in the OFF position before you plug the machine into an electrical outlet.

• EQUIPMENT ACCESSORIES.

It is important that you refer to the

®

RS34 - RS48 - RS59 owner’s manual for determining what are the recommended accessories to use with this type of equipment. Using accessories that are not recommended in the owner’s manual may increase the risk of personal injury and/or to people that are within close proximity of the machinery.

• CHECKING THE EQUIPMENT FOR

DAMAGED PARTS.

It is important to inspect the power tool before using it to check for damaged parts. Any part of the machinery that is damaged should be checked carefully to determine whether or not it should be used and whether or not it can function properly for its intended use.

It is important to check all the moving parts of the machinery for proper alignment and /or possible binding. All broken or damaged parts should be properly repaired or replaced. If these parts are not repaired or replaced the proper operation of the machine could be negatively affected. Damaged saw blades should be replaced immediately.

• BLADE ROTATION DIRECTION AND

FEED ROTATION.

Always feed work into a blade in the direction of rotation. The blade should always be installed so that the rotation is in the direction of the arrow imprinted on the side of the blade and the blade guard.

• NEVER LEAVE A TOOL RUNNING

UNATTENDED – TURN POWER OFF

It is important never to leave a tool running when not in use. Also never leave the tool until the blade has come

Page 5

.

to a complete stop. It is important to always turn the power tool OFF when leaving the work area or when a cut is finished.

Hazard Symbols:

•

•

•

•

•

READ MANUAL CAREFULLY BEFORE

USE

Carefully read and understand this operating manual and the enclosed safety instructions prior to using the machine.

WEAR SAFETY GEAR

Always wear safety glasses and hearing protection when operating the machine

DO NOT SPRAY WATER ON MOTOR

Avoid direct water spray on motor and switch housing when cleaning of or watering down machine.

TURN OFF SAW BEFORE PLUGGING

IN

It is important to make sure that the switch is in the OFF position before plugging the machine into an electrical outlet to prevent accidental starting of the machine.

ELECTRICAL SHOCK

It is important to never touch electrical components of the machine while the machine is in operation.

BEAST BRIDGE SAWS OPERATING MANUAL

®

RS34 - RS48 - RS59

• KEEP AWAY FROM MOVING PARTS

It is important to keep hands, feet, hair and clothing away from all moving parts to prevent injury.

It is also important to be sure that covers and guards are always in their proper position. If not, serious injury can occur.

• DO NOT REMOVE BLADE GUARD

It is important that all machine guards remain in place and in proper working condition. This is to prevent serious injury, death or damage to the equipment.

WARNING: The use of saws and drills generates dust. Excessive airborne particles may cause irritation to eyes, skin and the respiratory tract. To avoid breathing impairment, always us dust controls and protection suitable to the material being sawed or drilled;

See OSHA (19 CFR Part 1910.1200).

Diamond Blades improperly used are dangerous. Comply with American

National Standards Institute Safety Code,

B7.1 and, Occupational Safety and

Health Act covering speed, Safety Guards,

Flanges, Mounting Procedures, General

Operating Rules, Handling, Storage and

General Machine Conditions.

California Proposition 65 Message

Some dust created by power sanding, sawing, grinding and other construction activities contain chemicals known [to the

State of California] to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are:

• Lead, from lead-based paints

• Crystalline silica, from bricks and

Page 6 cement and other masonry products

• Arsenic and chromium, from chemically treated lumber

For further information, consult the following sources: http://www.osha-slc.gov/sltc/ sillicarystalline/index.html

http://www.oehha.org/prop65/out_of_ date/6022kLstA.html

Your risk from these exposures varies depending on how often you do this type of work. To reduce your exposure to these chemicals, work in a well-ventilated area, and work with approved safety equipment, such as dust masks that are specially designed to filter out microscopic particles.

Electrical Requirements and

Grounding Instructions

In order to prevent potential electrical shock and injury, the following electrical safety precautions and symbols should be followed at all times!

WARNING: In case of a malfunction or breakdown, grounding provides a path of least resistance for electric current to reduce the risk of electric shock.

This tool is equipped with an electric cord having an equipment-grounding conductor and a grounding plug. The plug must be plugged into a matching outlet that is properly installed and grounded in accordance with all local codes and ordinances.

• Do not modify the plug provided – if it will not fit the outlet; have the proper outlet installed by a qualified electrician.

• Improper connections of the equipment grounding conductor can result in a

®

RS34 - RS48 - RS59 risk of electric shock. The equipmentgrounding conductor is the insulated conductor that has an outer surface that is green with or without yellow stripes. If repair or replacement of the electric cord or plug is necessary, do not connect the equipmentgrounding conductor to a live terminal.

• Check with a qualified electrician or service personnel if the grounding instructions are not completely understood, or if in doubts to whether the tool is properly grounded.

• Use only 3-wire extension cords that have 3-prong grounding plugs and

3-pole receptacles that accept the tool’s plug.

• Repair or replace a damaged or worn cord immediately.

WARNING: This tool is intended for use on a circuit that has a 3 pole outlet.

WARNING: To reduce the risk of electrocutation, keep all connections dry and off the ground.

A Ground Fault Circuit Interrupter (GFCI) should be provided on the circuit(s) or outlet(s)to be used for the Saw.

Receptacles are available having built-in

GFCI protections and may be used for this measure of safety. A GFCI is not supplied with the machine.

When using an extension cord, the GFCI should be installed closest to the power source, followed by the extension cord and lastly, the saw.

CAUTION: Shock Hazard. For replacement, use only an identical Beast water pump, item #

6.513.298

WARNING: To avoid the possibility of the machines plug or electrical outlet getting wet, position the saw to one side of a wall mounted outlet. This will prevent water from dripping onto the outlet or plug. A “drip loop” should be arranged by the user to properly position the power cord relative to the power source. The “drip loop” is that part of the cord below the level of the outlet, or the connector, if an extension cord is used.

This method of positioning the cord prevents the travel of water along the power cord and the possibility of the water coming in contact with the receptacle. If the plug or electrical outlet gets wet, DO

NOT unplug the cord. Disconnect the fuse or circuit breaker that supplies power to the machine. Then unplug and examine the machine for the presence of water in the outlet.

WARNING: It is important to use extension cords that are only intended for outdoor use. These extension cords are identified by a marking “Acceptable for use with outdoor appliances; store indoors while not in use”.

WARNING: It is important to only use extension cords having an electrical rating not less than the rating of the product.

WARNING: It is important not to use damaged extension cords.

Examine the extension cords before using it and replace it if it is damaged.

Page 7

BEAST BRIDGE SAWS OPERATING MANUAL

®

RS34 - RS48 - RS59

WARNING: It is important to not abuse the extension cord and do not yank on any cord to disconnect it from the outlet.

WARNING: It is important to keep the cord away from heat and sharp edges.

WARNING: It is important to disconnect the extension cord from the outlet before disconnecting the machine from the extension cord.

WARNING: It is important not to use an extension cord that is undersized. Using an undersized extension cord can result in low voltage to the motor thus resulting in a motor burnout or premature failure.

To choose the proper extension cord:

• Locate the length of extension cord needed in the table below

• Once the proper length is found, move down the column to obtain the correct

• AWG size required for that length of extension cord.

Extension Cord Minimum Gage for Length

Volts Total Length of Cord [ft]

120V 25 50 100 150

AWG AWG AWG AWG

14 12 Not recommended

Tile Specific Warnings:

WARNING:

• Always wear eye and hearing protection.

• Always disconnect the saw before conducting any type of service on the machine, includ-

Page 8

ing when changing cutting blades and cleaning.

• Use the machine only with

Beast 10” wet cutting blades.

• Always replace damaged cutting blade before operating.

MACHINE SPECIFICATIONS

This sawing machine is designed and intended for the professional contractor.

The machine is equipped with a saw head which moves horizontally along a guiding beam. The material to be cut is positioned on the saw table. The saw must be fed through the material. Through continuous supply of cooling water the cutting quality is improved as well as the wear on the saw blade is minimized. The cooling water also absorbs the saw dust.

The quality and construction of this sawing machine meet the highest standards. The design is based on longevity and minimal maintenance.

The stainless steel construction contributes to a stable, rigid and durable sawing machine. The 4 detachable legs are to be installed in the leg sockets at the underside of the water container and fastened with the knobs.

Cutting head

The cutting head is constructed of cast alloy components. The height adjustment is kept in balance with a spring. A knob secures the cutting head at the desired height.

Blade guard

The blade guard is a stainless steel plate cap with a removable blade cover which is fastened by 3 knobs.

Saw spindle

The spindle flange is mounted on the saw

Water pump

®

RS34 - RS48 - RS59

Blade guard sure most water flows back in the water container.

Cutting table Saw spindle

Detachable legs spindle. The saw flange is to be mounted on the saw spindle with a hexagon nut to clamp the saw blade.

Cutting table

The cutting table is constructed of removable aluminum components for easy maintenance, and a stainless steel adjustable side stop.

Cooling system

The electrical water pump is switched on simultaneously with the saw motor and supplies cooling water to both sides of the saw blade. A drain hole, with a plug, is located in the water container. Mud flaps prevent most of the water mist and make

UNPACKING & SETTING UP

Unpacking and Assembly

• Unpack the tile saw and inspect for any damaged parts.

• Install the legs in the sockets at the under side of the water container and fasten with the knobs. Markings show the right position.

• Level the tile saw by adjusting the legs in the sockets and make sure its stable.

• Release the transportation lock.

Technical Data

Type

Capacity

Blade diameter/hole

Cutting height

Saw spindle speed

Cutting length

Length

Width

Height (without legs)

Weight

Noise level

Noise level (sawing)

Page 9

RS34

2 HP

10” max. 2”

3.360 RPM

34”

48”

19”

24”

115 lbs

81 dB (A)

92 dB (A)

RS48

2 HP

10” max. 2”

3.360 RPM

48”

61”

19”

24”

137 lbs

81 dB (A)

92 dB (A)

BEAST BRIDGE SAWS OPERATING MANUAL

RS59

2 HP

10” max. 2”

3.360 RPM

59”

73”

19”

24”

154 lbs

81 dB (A)

92 dB (A)

®

RS34 - RS48 - RS59

Setting the Cutting Depth

CAUTION: By loosening the knob the saw head can be positioned at the desired height.

The saw head is tightened by a spring and may accidentally jump up when the knob is loosened.

Motor protection

The motor is equiped with a thermal safety switch for protection against an overload.

When the motor gets overheated, the switch falls back into its initial position and can only be switched on again after the motor has cooled down.

Replacing the cutting blade

WARNING: Make sure to disconnect the machine from the power supply before fitting or replacing the cutting blade or when doing any maintenance on the machine.

• Remove the three knobs of the blade cover.

Cooling system

CAUTION: Operating the water pump without a sufficient supply of water may result in pump damage.

• Place the plug in the drain of the water container.

• Fill the container with water until the water pump is completely submerged.

Connecting to power supply

CAUTION: Before connecting the machine make sure that:

• the line voltage corresponds with the data on the machine’s specifications plate;

• there is a grounded power supply;

• the extension cord’s meets criterea as mentioned in the table on page 8.

• Block the sawing spindle with the 6 mm Allen wrench.

• Unscrew the 22 mm hexagon nut with the wrench and remove the saw flange. (Attention: Left-handed screw threading.)

• Clean the saw flanges.

• Fit the new cutting blade on the center ring of the motor flange. (Check the direction of rotation and make sure the blade is well centered.)

• Mount saw flange and tighten with the hexagon nut.

Page 10

®

RS34 - RS48 - RS59

OPERATING INSTRUCTIONS

Single Step Cutting

DO NOT FORCE THE TOOL! It will do the job better and safer at the rate for which it was designed.

Use original Beast ® only.

wet cutting blades

• Loosen the Adjustable Cutting Guide retaining knob.

• Position the cutting head at the desired height

• Hold the material with one hand while making sure your hand is free from the cutting blade.

• Perform the cut. This process must be repeated until the material has been totally cut through.

• Turn the motor OFF when work is complete.

45˚ Miter Cutting

The Beast ® Tile Saw is designed to perform 45˚ Miter Cuts without additional tools.

• Position the Adjustable Cutting Guide to desired cutting length.

• Tighten the retaining knob.

• Place the tile against the Ruler/Stop and Cutting Guide.

• Turn the motor ON.

• Verify proper coolant flow on both sides of the blade.

• Perform the cut.

• Turn the motor OFF when work is complete.

Multiple Step Cutting

During this sawing process the saw is positioned at the desired height and moved back and forth through the material to be cut until after a number of steps it is completely cut through.

• Place the material to be cut on the sawing table and position against the fixed stop and eventually the adjustable stop.

• Loosen the 2 handles on either side of the machine.

• Tilt the cutting head into the 45˚ position.

• Fasten both handles.

• Place the tile on the cutting table in the desired position.

• Hold the tile down with one hand.

(Keep hand away as far as possible from the cutting blade.)

• Turn the motor ON.

• Verify proper coolant flow on both sides of the blade.

• Perform the cut.

• Turn the motor OFF when work is complete.

Page 11

BEAST BRIDGE SAWS OPERATING MANUAL

®

RS34 - RS48 - RS59

MAINTENANCE & TROUBLE-

SHOOTING

General Maintenance

• The cooling water should be replaced and/or replenished regularly.

• It is recommended to clean the water container, pump, hoses and spray nozzle on a regular basis. For example, place the pump in a bucket of clean water after the sawing job and run the machine for a minute or so. This also guarantees a longer lifetime of the pump.

Diamond blade dressing

Diamond blades performs best when they are dressed. After time and use, diamonds on the outer edge of the blade might become glazed or dull.

This will reduce cutting efficiency and possibly cause the blade to bend.As a result the cut will not be straight and misaligned.

When this occurs, the blade needs to be dressed. The diamond blade can be dressed with a Dressing Stick.

Dressing procedure(s):

• Place a Dressing Stick on the saw table.

• Make approx. 10 cuts through the

Dressing Stick.

The diamond blade should be sharp again and ready for efficient cutting.

• When the machine is not used for a longer period, the pump should not remain in the muddy cooling water.

Cleaning the pump as described above and leaving it outside the water container is recommended.

• Regularly check the saw flanges for wearing out and replace if necessary.

Page 12

®

RS34 - RS48 - RS59

Troubleshooting

The machine does not work.

Water does not flow at the blade while the pump is running.

Motor is not running properly.

Pump is not running.

Bad cutting alignment.

- The power supply cable is damaged or not properly connected.

- No voltage in the power outlet.

- Start Switch is damaged.

- The sprayers are clogged.

- The water level in the waterbin is not sufficient. The pump is not totally submerged.

- Water valve is closed.

- Water may have seeped through inside the motor.

- Capacitor is damaged.

- Motor bearing are damaged.

- Press the plug firmly in the power outlet. Check the power supply cable.

- Have the power outlet checked.

- Have the Switch replaced.

- Clean the sprayers

- Fill the waterbin with clean water until the pump is totally submerged.

- Open the valve.

- The impeller or suction filter of the pump is damaged.

- No proper connection of the power cable.

- Replace damaged parts.

- Have the connection checked.

- Machine is not level.

- Unlevel working surface.

- Improper or glazed diamond blade.

- Unplug the power cable and consult your local dealer.

- Unplug the power cable and consult your local dealer.

- Unplug the power cable and consult your local dealer.

- Loosen the screws for the legs.

Pick up the machine a little bit on one end. Let the machine down again and tighten screws. Do the same procedure for the other end.

Machine should now be level.

- Make sure the machine is placed on a level surface.

- Replace or dress the diamond blade.

Page 13

BEAST BRIDGE SAWS OPERATING MANUAL

8

2

9

1

Spare Parts

6 3

4 5

®

RS34 - RS48 - RS59

11 10

7

07

08

09

10

11

Pos . # Item Nr . - 2 HP

01 6.516.005

02

03

6.513.022

4.259.026

04

05

06

4.259.007

6.516.006

6.513.021

6.513.298

6.509.011

6.509.065

4.259.040

6.509.003

Page 14

Description

Motor

Switch

Motor Flange 5/8”

Saw Flange

Flange Nut

Capacitor

Pump

Knob

Adjustable Handle

Guiding Roller & Bearings

Handle

®

RS34 - RS48 - RS59

OPTIONAL ACCESSORIES

Side Table

with squaring arm

Dimensions: 16” x 16”

Qty. 1

LPI# BRS ST

GFCI Switch

Qty. 1

LPI# BRS GFCI

Page 15

BEAST BRIDGE SAWS OPERATING MANUAL

Page 16

Lackmond.com

BRS/Rail Saw

Page 17

PARTS LISTS & DIAGRAMS

Page 18

1

97

96

17 61

2

48

6 112 7

13 14

8

3

4



2

5

47

9 10

12

22

31

23

24

30

25

29

28

26

26

32

32

33

31

34

46

46

45



27

2

35

39

36

29

40 41

44

29

50

51 52

53

17

49

54 55

17

21

15

16

17

18

19

20

18

17

113

42

43 11

109

37

38

62

63

61

17

95

110

64

25

111

94

93

92

90

100

86

91

71 89

60

4



1

1

65

21

17

66

69 68

67

2

70

71



1

72

17

74

73

64

76

77 78

79

80

80 79

78

77

81

75

83

64

76

107

65

85

21

87

86

88

74 17

64

64

100

12

17

67

68

69

99

101

102

86

91

73

64

98

72

103

104 105

106

8

BEAST RS34 - 34" Rail Saw

S13-200-007-01

84

029 5

030 1

031 2

032 2

033 2

034 1

035 1

022 1

023 1

024 1

025 3

026 2

027 1

028 2

009 1

010 1

011 3

012 2

013 1

014 1

015 4

016 2

Pos.

#

001 1

002 1

003 1

004 3

005 2

006 2

007 1

008 2

6.513.022

6.000.175

6.503.086

4.259.018

6.005.793

6.506.012

4.259.002

4.259.022

6.508.194

4.259.006

017 30

018 8

6.505.266

6.504.003

019

020

021

4

4

6

4.259.024

4.259.005

6.503.087

036 1

037 1

038 1

039 1

040 1

041 1

Parts list Beast RS34 - 34" Stainless Steel Rail Saw

2.000.201

Art. code

6.513.227

6.005.261

6.508.805

6.513.230

6.508.023

6.508.656

Description

Protection hose

Hose

Sockethead screw

Clamp

Screw

Pan head screw

Pos.

042

# Art. code

3 6.508.098

043 1 6.000.178

044 1

045 1

046 4

047 1

6.000.179

6.000.181

6.507.065

6.516.005

Description

Threaded stud

Cutting cover

Splash guard

Splash guard

Rivet

Motor 115V/60Hz

Pos.

089

# Art. code

1 6.513.298

095 1

097 1

098 1

100 4

103 1

4.259.011

6.512.005

6.512.022

6.505.265

4.259.029

Description

Pump

Guiding rail

Allen wrench

Wrench

Washer

Rotatable stop

4.259.003

6.509.017

4.259.020

6.505.189

6.505.029

6.509.003

4.207.023

6.505.264

6.508.011

4.259.008

6.504.105

6.508.538

4.259.010

4.259.014

6.510.018

6.510.019

6.510.023

6.000.176

6.000.177

6.513.136

Switch

Knurled knob

Self-locking nut

Switchbox Bracket

Knurled knob

Rubber cap

Spring rod

Slide bracket

Hex. bolt

Distance strip

Flat washer

Ball bearing

Guiding roller

Distance bush

Self-locking nut

Spring rod

Adj. grip

Threaded Rod

Washer

Nylon washer

Grip

Tension spring

Washer

Screw

Hinge screw

Bearing bush

Screw

Motorplate

Nut

Reducer

Hose

Hose nipple

Cutting protection

Water injector

Stop

048 1

049 1

050 1

051 1

052 1

054 1

055 1

6.513.021

6.508.371

6.501.095

6.502.140

4.259.026

4.259.007

6.516.006

060

061

062

063

1

6

1

1

6.508.706

6.508.830

6.000.182

4.259.015

064 13 6.508.023

072 2

073 8

074 4

075 1

076 2

077 2

078 2

079 2

080 2

081 4

065 2

066 1

067 2

068 2

069 2

070 1

071 1

083 4

084 4

085 1

086 12

087 1

088 4

6.508.644

6.513.008

6.508.048

6.505.050

6.509.065

6.510.022

6.510.024

6.509.085

6.507.014

6.508.581

6.510.003

6.508.101

6.503.003

6.515.001

6.505.016

6.503.155

6.509.027

4.405.015

6.506.100

6.000.183

6.503.009

6.000.184

6.508.099

Capacitor

Sockethead screw

Key

V-ring

Motor flange 5/8"

Saw Flange

Flange nut

Sockethead screw

Hex. bolt

Rear bracket (L)

Splash guard

Screw

Bolt

Power cable w/ plug

Bolt

Washer

Adj. grip

Water valve

Hose

Handle

Tapered pin

Hex. bolt

Plug + chain

Hex. bolt

Nut

Wheel

Washer

Hex nut

Knurled knob

Tube

Cap

Water bin

Low cap nut

Cross beam

Hex. bolt

104 1

105 1

106 1

112 1

113 1

6.507.056

6.509.012

6.000.192

6.513.277

4.259.024

Pin

Knurled knob

Stop

Switch box

Guiding roller

DRAWING S13-200-007-01

Page 19

REV. 1-3-2017

1

2

48

6 112 7

8

13 14

3

4



2

5

47

9 10

12

22

31

23

25

24

29

28

26

30

26

32

32

33

31

34

46

46

45



27

2

35

39

36

29

40 41

44

29

50

51 52

53

17

49

54 55

17

21

15

16

17

18

18

17

19

20

113

42

43 11

66

60

1

37

38

95

110

94

111

93

109

4

61

17

69 68

67

2

70

71



1

62

63

65

21

17

64

25

72

92

90

100

86

91

71 89



1

17

74

73

64

76

77

78

80

80 79

79

78

77

81

75

83

76

107

64

84

85

65

21

96

17

61

97

98

64

100

12

17

67

68

69

102

99

101

86

91

103

104 105

8

106

87

86

88

74 17

73

64

72

64

BEAST RS48 - 48" Rail Saw

S13-200-008-01

Page 20

029 5

030 1

031 2

032 2

033 2

034 1

035 1

036 1

037 1

038 1

039 1

040 1

041 1

009 1

010 1

011 3

012 2

013 1

014 1

015 4

016 2

Pos.

#

001 1

002 1

003 1

004 3

005 2

006 2

007 1

008 2

Parts list Beast RS48 - 48" Stainless Steel Rail Saw

2.000.202

Art. code

6.513.069

022 1

023 1

024 1

025 3

026 2

027 1

028 2

017 30

018 8

6.505.266

6.504.003

019

020

021

4

4

6

4.259.024

4.259.005

6.503.087

4.259.003

6.509.017

4.259.020

6.505.189

6.505.029

6.509.003

4.207.023

6.505.264

6.508.011

4.259.008

6.504.105

6.508.538

4.259.010

4.259.014

6.510.018

6.510.019

6.510.023

6.000.176

6.000.177

6.513.136

6.005.270

6.508.805

6.513.230

6.508.023

6.508.656

6.513.022

6.000.175

6.503.086

4.259.018

6.005.793

6.506.012

4.259.002

4.259.022

6.508.194

4.259.006

Description

Protection hose

Flat washer

Ball bearing

Guiding roller

Distance bush

Self-locking nut

Spring rod

Adj. grip

Threaded Rod

Washer

Nylon washer

Grip

Tension spring

Washer

Screw

Hinge screw

Hose

Sockethead screw

Clamp

Screw

Pan head screw

Switch

Knurled knob

Self-locking nut

Switchbox Bracket

Knurled knob

Rubber cap

Spring rod

Slide bracket

Hex. bolt

Distance strip

Bearing bush

Screw

Motorplate

Nut

Reducer

Hose

Hose nipple

Cutting protection

Water injector

Stop

Pos.

042

# Art. code

3 6.508.098

073 8

074 4

075 1

076 2

077 2

078 2

079 2

063 1

064 13

065 2

066 1

067 2

068 2

069 2

070 1

071 1

072 2

080 2

081 4

083 4

084 4

085 1

086 12

087 1

088 4

051 1

052 1

054 1

055 1

060 1

061 6

062 1

043 1

044 1

045 1

046 4

047 1

048 1

049 1

050 1

4.259.015

6.508.023

6.508.644

6.513.008

6.508.048

6.505.050

6.509.065

6.510.022

6.510.024

6.509.085

6.507.014

6.508.581

6.510.003

6.508.101

6.503.003

6.515.001

6.505.016

6.000.178

6.000.179

6.000.181

6.507.065

6.516.005

6.513.021

6.508.371

6.501.095

6.502.140

4.259.026

4.259.007

6.516.006

6.508.706

6.508.830

6.000.182

6.503.155

6.509.027

4.405.015

6.506.100

6.000.197

6.503.009

6.000.184

6.508.099

Description

Threaded stud

Cutting cover

Splash guard

Splash guard

Rivet

Motor 115V/60Hz

Capacitor

Sockethead screw

Key

V-ring

Motor flange 5/8"

Saw Flange

Flange nut

Sockethead screw

Hex. bolt

Rear bracket (L)

Splash guard

Screw

Bolt

Power cable w/ plug

Bolt

Washer

Adj. grip

Water valve

Hose

Handle

Tapered pin

Hex. bolt

Plug + chain

Hex. bolt

Nut

Wheel

Washer

Hex nut

Knurled knob

Tube

Cap

Water bin

Low cap nut

Cross beam

Hex. bolt

Pos.

089

# Art. code

1 6.513.298

098 1

099 2

100 4

101 1

102 1

103 1

104 1

090 1

091 8

092 4

093 1

094 1

095 1

096 1

097 1

105 1

106 1

112 1

113 1

6.000.185

6.508.642

6.000.203

6.000.204

6.000.206

4.251.225

6.000.189

6.512.005

6.512.022

6.508.661

6.505.265

6.000.190

6.000.191

4.259.029

6.507.056

6.509.012

6.000.192

6.513.277

4.259.024

Description

Pump

Pump bracket

Hex. bolt

Supporting beam

Table small

Table wide

Guiding rail

Rear bracket (R)

Allen wrench

Wrench

Screw

Washer

Tool bracket

Stop plate

Rotatable stop

Pin

Knurled knob

Stop

Switch box

Guiding roller

DRAWING S13-200-008-01

Page 21

REV. 1-3-2017

1

48

2

6

112 7

8

13

14

5

3

4



2

47

9 10

12

22

31

23

24

29

28

25

26

26

30

32

32

33

34

46

46

31

45



27

2

35

39

36

29

40 41

44

29

50

51

52

53

17

49

54

55

17

21

15

16

17

18

19

20

18

17

113

42

43 11

109

37

38

66

60

1

95

110

94

93

111

4

61

17

69 68

67

2

70

71



1

62

63

65

21

17

64

25

72



1

92

90

100

91

86

71 89

17

74

73

64

75

76

77

78

80

80

79

79 78

77

81

83

64

76

107

84

87

86

88

64

64

85

65

21

96 17 61 97

98

64

100

12

17

67

68

69

102

99

101

86

91

103

104

105

8

106

87

86

88

74 17

73

64 72

64

BEAST RS59 - 59" Rail Saw

S13-200-009-01

Page 22

029 5

030 1

031 2

032 2

033 2

034 1

035 1

036 1

037 1

038 1

039 1

040 1

041 1

009 1

010 1

011 3

012 2

013 1

014 1

015 4

016 2

Pos.

#

001 1

002 1

003 1

004 3

005 2

006 2

007 1

008 2

Parts list Beast RS59 - 59" Stainless Steel Rail Saw

2.000.203

Art. code

6.513.071

022 1

023 1

024 1

025 3

026 2

027 1

028 2

017 30

018 8

6.505.266

6.504.003

019

020

021

4

4

6

4.259.024

4.259.005

6.503.087

4.259.003

6.509.017

4.259.020

6.505.189

6.505.029

6.509.003

4.207.023

6.505.264

6.508.011

4.259.008

6.504.105

6.508.538

4.259.010

4.259.014

6.510.018

6.510.019

6.510.023

6.000.176

6.000.177

6.513.136

6.005.271

6.508.805

6.513.230

6.508.023

6.508.656

6.513.022

6.000.175

6.503.086

4.259.018

6.005.793

6.506.012

4.259.002

4.259.022

6.508.194

4.259.006

Description

Protection hose

Flat washer

Ball bearing

Guiding roller

Distance bush

Self-locking nut

Spring rod

Adj. grip

Threaded Rod

Washer

Nylon washer

Grip

Tension spring

Washer

Screw

Hinge screw

Hose

Sockethead screw

Clamp

Screw

Pan head screw

Switch

Knurled knob

Self-locking nut

Switchbox Bracket

Knurled knob

Rubber cap

Spring rod

Slide bracket

Hex. bolt

Distance strip

Bearing bush

Screw

Motorplate

Nut

Reducer

Hose

Hose nipple

Cutting protection

Water injector

Stop

Pos.

042

# Art. code

3 6.508.098

051 1

052 1

054 1

055 1

060 1

061 6

062 1

043 1

044 1

045 1

046 4

047 1

048 1

049 1

050 1

068 2

069 2

070 1

071 1

072 2

073 8

074 4

063 1

064 15

4.259.015

6.508.023

065

066

067

2

1

2

6.508.644

6.513.008

6.508.048

6.505.050

6.509.065

6.510.022

6.510.024

6.509.085

6.507.014

6.508.581

075 1

076 2

077 2

078 2

079 2

080 2

081 4

083 4

084 4

085 1

6.510.003

6.508.101

6.503.003

6.515.001

6.505.016

6.503.155

6.509.027

4.405.015

6.506.100

6.000.209

086 16

087 2

088 4

6.503.009

6.000.184

6.508.099

6.000.178

6.000.179

6.000.181

6.507.065

6.516.005

6.513.021

6.508.371

6.501.095

6.502.140

4.259.026

4.259.007

6.516.006

6.508.706

6.508.830

6.000.182

Description

Threaded stud

Splash guard

Screw

Bolt

Power cable

Bolt

Washer

Adj. grip

Water valve

Hose

Handle

Tapered pin

Hex. bolt

Plug + chain

Hex. bolt

Nut

Wheel

Washer

Cutting cover

Splash guard

Splash guard

Rivet

Motor 115V/60Hz

Capacitor

Sockethead screw

Key

V-ring

Motor flange 5/8"

Saw Flange

Flange nut

Sockethead screw

Hex. bolt

Rear bracket (L)

Hex nut

Knurled knob

Tube

Cap

Water bin

Low cap nut

Cross beam

Hex. bolt

Pos.

089

# Art. code

1 6.513.298

098 1

099 2

100 4

101 1

102 1

103 1

104 1

090 1

091 8

092 4

093 1

094 1

095 1

096 1

097 1

105 1

106 1

112 1

113 1

6.000.185

6.508.642

6.000.210

6.000.211

6.000.212

4.251.227

6.000.189

6.512.005

6.512.022

6.508.661

6.505.265

6.000.190

6.000.191

4.259.029

6.507.056

6.509.012

6.000.192

6.513.277

4.259.024

Description

Pump

Pump bracket

Hex. bolt

Supporting beam

Table small

Table wide

Guiding rail

Rear bracket (R)

Allen wrench

Wrench

Screw

Washer

Tool bracket

Stop plate

Rotatable stop

Pin

Knurled knob

Stop

Switch box

Guiding roller

DRAWING S13-200-009-01

Page 23

REV. 1-3-2017

Page 24

I

.�---------

',

�

..

T,cT�=- ----------,-J1

I

I I

I

I

I

I

I

I

I

I

I

I

I

I

I

I r

--..

I

� ,J_:+J

I IJ'

=

I·

I

I

I

I

I

�

I

I

I

I

I

I

1

1

L

� �

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I

I

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I

I

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I

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1

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I

I

I

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t

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_3

I

- I

1 y

I I

I

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I

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4

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3

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4

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1 r--

tr-:-n--

1 I

I I

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8

7 4

BR ST - 16" x 16" Side Table

05-030-011-01

6

5

4

Parts list Beast BR ST - Side Table 16x16 inch

Pos.

#

01 1

02 2

03 2

04 5

05 1

06 1

07 2

08 2

Art. code

6.000.001

6.000.002

6.000.003

6.509.028

4.207.003

6.506.100

6.505.266

6.508.581

Description

Side table

Stop

Clamp

Knurled knob

Tube

Cap

Flat washer

Hex. bolt

2.000.205

DRAWING 05-030-011-01

Page 25

REV. 3-3-2017

Squaring End Stop to Blade - BEAST Rail Saws

BEAST RS34, RS48, & RS59

Carefully read and understand the

Operating Manual, including the BEAST

Safety Instructions, that was supplied with your BEAST Tile or Stone Saw.

STEP 1.

Set up the machine on a level surface

Make sure the machine rests firmly on all legs and that there is no tension on the legs.

90 ˚

LOCK

STEP 2.

Put the Bridge into the 90° position

Swivel the Bridge to its end position and lock the guiding supports at both ends.

STEP 3.

Check squareness of the end stop and the guiding rail.

Move the cutting head up and down the guiding rail while holding a square against the end stop.

When out of square the angle of the end stop can be adjusted.

Loosen the bolts which are located in the cutting table. Adjust the angle and retighten all bolts.

Page 26

Squaring Blade to Rail - BEAST Rail Saws

BEAST RS34, RS48, & RS59

STEP 1.

Set up the machine on a level surface.

Prior to realigning the machine, carefully read and understand the Operating Manual, including the BEAST Safety

Instructions, that was supplied with your BEAST Tile or Stone

Saw.

Make sure the machine rests firmly on all legs and that there is no tension on the legs.

STEP 2.

Remove the Blade Guard.

90

˚

LOCK

STEP 3.

Put the Bridge into the 90° position.

Swivel the Bridge to its end position and lock the guiding supports at both ends.

MARK

MARK

STEP 4.

Check parallelity of the Cutting Head and the Guiding

Rail.

The saw blade on the saw head must be in a straight line with the guiding rail. Fix a dial gauge and point it on the saw blade just above the flange. Make sure the saw head can be moved back and forth over the guiding rail without the flange hitting the dial gauge.

Mark the point where the tip of the dial gauge touches the saw blade and set the dial gauge on zero.

Move the saw head along the guiding rail until the dial gauge touches the other side of the saw blade. Turn the saw blade so the dial gauge will touch the mark again.

Read the difference on the dial gauge.

Page 27

Squaring Blade to Rail Cont.

BEAST RS34, RS48, & RS59 Rail Saws

STEP 4.

When the deviation is unacceptable, the angle of the cutting head can be adjusted by loosening the bolts that connect the motor to the saw head.

Always verify that the cutting blade doesn’t touch the table, both under a 90°-angle, and a 45°-angle.

90

˚

STEP 5.

Use a square to check squareness of the cutting blade and the table.

Place the square flat on the table and carefully move it against the cutting blade rim.

Note that the Diamond Rim is always thicker than the Blade Core, so a small gap remains.

When out of square, the angle of the cutting blade (and cutting head) should be realigned.

Loosen the three bolts on both guiding supports.

Adjust the angle and retighten all bolts.

STEP 6.

Check squareness of the end stop and the guiding rail.

Move the cutting head up and down the guiding rail while holding a square against the end stop.

When out of square the angle of the end stop can be adjusted.

Loosen the bolts which are located in the cutting table. Adjust the angle and retighten all bolts.

Page 28

Replacing Switch Assembly

BEAST RS34, RS48, & RS59 Rail Saws

REMOVAL OF OLD SWITCH

fully read and understand the Operating

Manual, including the

B+BTec Safety Instructions that was supplied with your B+BTec

Tile Saw.

Prior to replacing the switch, please careread and understand the Operating Manual, including the Rodia ® Safety

Instructions, that was supplied with your Rodia ® Tile Saw.

For Rodia 259 and 2512 Tile Saws o

DANGER

IMPORTANT:

Make sure the machine is turned off and disconnected from the mains.

Remove cover on Switch Plate.

INSTALLATION OF NEW SWITCH

Using a screwdriver (flat head), push both ends of the switch out of the switch housing until it can be removed by hand. Disconnect the wires from the switch.

Place a bead of silicone caulking around the base of the switch.

Place rubber gasket over switch and push gasket down around the base of the switch.

Place a bead of silicone caulking on top of the rubber gasket up against the side of the switch.

o

P1

3

Black

Power

Cable

Brown+

Brown

6

Blue+Blue

P2

White

Power

Cable

Insert switch appr. halfway into the switch housing. Please note to keep switch I on top.

Page 29

Reconnect wires to their proper pins.

Finish inserting switch into switch housing and replace switch coverplate.