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Motoman NX100 Controller I/O Expansion Module (XOI02) Instructions Part Number: Revision: 149648-16CD 1 Motoman, Incorporated 805 Liberty Lane West Carrollton, OH 45449 TEL: (937) 847-6200 FAX: (937) 847-6277 24-Hour Service Hotline: (937) 847-3200 COMPLETE OUR ONLINE SURVEY Motoman is committed to total customer satisfaction! Please give us your feedback on the technical manuals you received with your Motoman robotic solution. To participate, go to the following website: http://www.motoman.com/forms/techpubs.asp The information contained within this document is the proprietary property of Motoman, Inc., and may not be copied, reproduced or transmitted to other parties without the expressed written authorization of Motoman, Inc. ©2007 by MOTOMAN All Rights Reserved Because we are constantly improving our products, we reserve the right to change specifications without notice. MOTOMAN is a registered trademark of YASKAWA Electric Manufacturing. +1'ZRCPUKQP/QFWNG :1+ %JCRVGT +PVTQFWEVKQP #DQWV6JKU&QEWOGPV This manual provides information for the I/O Expansion Module (XOI02) option and contains the following sections: 5'%6+10+0641&7%6+10 Provides general information about the structure of this manual, a list of reference documents, and customer service information. 5'%6+105#('6; This section provides information regarding the safe use and operation of Motoman products. 5'%6+10+1':2#05+10/1&7.' :1+ +05647%6+105 Provides detailed instructions for I/O Expansion Module (XOI02) option. 4GHGTGPEGVQ1VJGT&QEWOGPVCVKQP For additional information refer to the following: 1;&RQWUROOHU0DQXDO 31 &RQFXUUHQW,20DQXDO 31 2SHUDWRU·V0DQXDOIRU\RXUDSSOLFDWLRQ 9HQGRUPDQXDOVIRUV\VWHPFRPSRQHQWVQRWPDQXIDFWXUHGE\0RWRPDQ (KPCN RCIG +PUVTWEVKQPU %JCRVGT +PVTQFWEVKQP %WUVQOGT5GTXKEG+PHQTOCVKQP If you are in need of technical assistance, contact the Motoman service staff at (937) 847-3200. 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,QSXWVDQG2XWSXWV (KPCN RCIG +PUVTWEVKQPU %JCRVGT 5CHGV[ 016'5 RCIG (KPCN YASKAWA NX100 OPTIONS JARCR-XOI02 BOARD INSTRUCTIONS FOR I/O EXPANSION FOR EUROPEAN STANDARDS Upon receipt of the product and prior to initial operation, read these instructions thoroughly, and retain for future reference. MOTOMAN INSTRUCTIONS MOTOMANINSTRUCTIONS NX100 INSTRUCTIONS NX100 OPERATOR’S MANUAL NX100 MAINTENANCE MANUAL The NX100 operator’s manual above corresponds to specific usage. Be sure to use the appropriate manual. YASKAWA MANUAL NO. HW0481786 1 HW0481786 MANDATORY • This manual explains the JARCR-XOI02 board of the NX100 system and general operations. Read this manual carefully and be sure to understand its contents before handling the NX100. • General items related to safety are listed in Section 1: Safety of the NX100 Instructions. To ensure correct and safe operation, carefully read the NX100 Instructions before reading this manual. CAUTION • Some drawings in this manual are shown with the protective covers or shields removed for clarity. Be sure all covers and shields are replaced before operating this product. • The drawings and photos in this manual are representative examples and differences may exist between them and the delivered product. • YASKAWA may modify this model without notice when necessary due to product improvements, modifications, or changes in specifications. If such modification is made, the manual number will also be revised. • If your copy of the manual is damaged or lost, contact a YASKAWA representative to order a new copy. The representatives are listed on the back cover. Be sure to tell the representative the manual number listed on the front cover. • YASKAWA is not responsible for incidents arising from unauthorized modification of its products. Unauthorized modification voids your product’s warranty. ii HW0481786 Notes for Safe Operation Read this manual carefully before installation, operation, maintenance, or inspection of the NX100. In this manual, the Notes for Safe Operation are classified as “WARNING,” “CAUTION,” “MANDATORY,” or “PROHIBITED.” WARNING Indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury to personnel. CAUTION Indicates a potentially hazardous situation which, if not avoided, could result in minor or moderate injury to personnel and damage to equipment. It may also be used to alert against unsafe practices. MANDATORY Always be sure to follow explicitly the items listed under this heading. PROHIBITED Must never be performed. Even items described as “CAUTION” may result in a serious accident in some situations. At any rate, be sure to follow these important items. NOTE To ensure safe and efficient operation at all times, be sure to follow all instructions, even if not designated as “CAUTION” and “WARNING.” iii HW0481786 WARNING • Before operating the manipulator, check that servo power is turned OFF when the emergency stop buttons on the front door of the NX100 and programming pendant are pressed. When the servo power is turned OFF, the SERVO ON LED on the programming pendant is turned OFF. Injury or damage to machinery may result if the emergency stop circuit cannot stop the manipulator during an emergency. The manipulator should not be used if the emergency stop buttons do not function. Emergency Stop Button • Once the emergency stop button is released, clear the cell of all items which could interfere with the operation of the manipulator. Then turn the servo power ON. Injury may result from unintentional or unexpected manipulator motion. TURN Release of Emergency Stop • Observe the following precautions when performing teaching operations within the P-point maximum envelope of the manipulator : - View the manipulator from the front whenever possible. - Always follow the predetermined operating procedure. - Ensure that you have a safe place to retreat in case of emergency. Improper or unintended manipulator operation may result in injury. • Confirm that no persons are present in the P-point maximum envelope of the manipulator and that you are in a safe location before: - Turning ON the NX100 power - Moving the manipulator with the programming pendant - Running the system in the check mode - Performing automatic operations Injury may result if anyone enters the P-point maximum envelope of the manipulator during operation. Always press an emergency stop button immediately if there are problems.The emergency stop buttons are located on the right of the front door of the NX100 and the programming pendant. iv HW0481786 CAUTION • Perform the following inspection procedures prior to conducting manipulator teaching. If problems are found, repair them immediately, and be sure that all other necessary processing has been performed. -Check for problems in manipulator movement. -Check for damage to insulation and sheathing of external wires. • Always return the programming pendant to the hook on the NX100 cabinet after use. The programming pendant can be damaged if it is left in the P-point maximum envelope of the manipulator, on the floor, or near fixtures. • Read and understand the Explanation of Warning Labels in the NX100 Instructions before operating the manipulator. PROHIBITED • Do not use or keep the board in the following environmental conditions. - Where exposed to direct sunshine - Where vibration or impact occurs - Where high humidity exists - Where a strong magnetic field exists - Where much dust exists - Where a sudden change in the temperature occurs - Where corrosive gases occur - Where condensation occurs Improper usage of the board may damage the board. Definition of Terms Used Often in This Manual In this manual, the equipment is designated as follows. Equipment Manual Designation JARCR-XOI02 board XOI02 board JANCD-NIOO2 board NIO02 board v HW0481786 Descriptions of the programming pendant keys, buttons, and displays are shown as follows: Equipment Programming Pendant Manual Designation Character Keys The keys which have characters printed on them are denoted with [ ]. ex. [ENTER] Symbol Keys The keys which have a symbol printed on them are not denoted with [ ] but depicted with a small picture. GO BACK ex. page key The cursor key is an exception, and a picture is not shown. PAGE Axis Keys Numeric Keys “Axis Keys” and “Numeric Keys” are generic names for the keys for axis operation and number input. Keys pressed simultaneously When two keys are to be pressed simultaneously, the keys are shown with a “+” sign between them, ex. [SHIFT]+[COORD] Displays The menu displayed in the programming pendant is denoted with { }. ex. {JOB} Description of the Operation Procedure In the explanation of the operation procedure, the expression "Select • • • " means that the cursor is moved to the object item and the SELECT key is pressed, or that the item is directly selected by touching the screen. vi HW0481786 1 Outline 2 System Configuration Example . . . . . . . . . . . . . . . . . . . . . . .1-1 Hardware Specifications 2.1 Board External View . . . . . . . . . . . . . . . . . . . . . . . .2-1 2.2 Board Specifications . . . . . . . . . . . . . . . . . . . . . . . .2-1 2.3 User Input/output Connectors . . . . . . . . . . . . . . . . .2-2 3 Setting the Functions 3.1 Function Setting Switches . . . . . . . . . . . . . . . . . . . .3-1 3.2 Switch Setting Methods . . . . . . . . . . . . . . . . . . . . . .3-2 4 Mounting the XOI02 Board 4.1 4.2 4.3 4.4 4.5 5 Opening Front Door of the NX100 . . . . . . . . . . . . . .4-3 Confirming the Switch Settings on the XOI02 Board . .4-3 Mounting the XOI02 Board on the NX100 . . . . . . . .4-4 Connecting Each Cable . . . . . . . . . . . . . . . . . . . . . .4-4 Closing the Front Door of the NX100. . . . . . . . . . . .4-6 I/O Signal Allocation 5.1 I/O Module Setting . . . . . . . . . . . . . . . . . . . . . . . . . .5-1 5.2 I/O Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-5 6 I/O Circuits 6.1 Input Circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-1 6.1.1 Input Circuit 1 (CN10 to CN13) . . . . . . . . . . . . . . . . . . . . . . . . .6-1 6.2 Output Circuits . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-2 6.2.1 Output Circuit 1 CN12 and CN13 (Transistor Output) . . . . . . .6-2 6.2.2 Output Circuit 2 CN10 and CN11 (Relay Output) . . . . . . . . . .6-3 6.3 Connection Example . . . . . . . . . . . . . . . . . . . . . . . .6-4 6.3.1 Handling Application . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-5 6.3.2 Arc Welding, Spot Welding, and General-purpose Applications. . .6-9 vii HW0481786 1 Outline This instruction manual describes the I/O expansion board, the XOI02 for European Standards. The NX100 includes the NIO02 board for I/O board, inside the JZNC-NIF02 unit as standard equipment. The NIO01 board can be used to expand the number of I/O points when more NX100 I/O points are needed. System Configuration Example NX100 SW JARCRXOI02 board LED SW RY 1-1 HW0481786 2.1 Board External View 2 Hardware Specifications 2.1 Board External View JARCRXOI02 F1 CN02 24 VDC power supply connector F2 F1 and F2: Fuse 3.15 A 250 V 2183.15 (Littelfuse) CN02 CN10 CN11 User input/output connector CN10 CN11 CN12 CN13 CN12 CN13 S1 User input/output connector SW1 Å I/O communication mode setting switch S1 CN 01 Station setting switch I/O data transmission connector CN01 2.2 Board Specifications Items Specifications Board mounting position Optional board mounting space in the NX100 Number of I/O points Input: 40 points Output: 40 points (PNP transistor output 24 points, relay output 16 points) 2-1 HW0481786 2.3 User Input/output Connectors 2.3 User Input/output Connectors .Details of connector A (cable side) B20 B1 A20 A1 Connector type: FCN-361J040-AU (made by FUJITSU LTD., soldered-pin type) Hood type: FCN-360C040-B (made by FUJITSU LTD., soldered-pin type) I/O expansion board (XOI02 board) Connector A I/O cable (between XOI02 and external device) CN10 CN11 CN12 CN13 I/O cable (between XOI02 and terminal stand) Details of connector B (CN10, CN11, CN12, CN13) B1 (2) B20 (40) A1 (1) A20 (39) Connector type: FCN-365P040-AU (made by FUJITSU LTD.) Connector B A1 A2 A3 A4 A5 A6 A7 A8 A9 A10 A11 A12 A13 A14 A15 A16 A17 A18 A19 A20 B1 B2 B3 B4 B5 B6 B7 B8 B9 B10 B11 B12 B13 B14 B15 B16 B17 B18 B19 B20 I/O terminal stand Type: RS-FCN40S-L4 (made by Weidmuller) 2-2 HW0481786 3.1 Function Setting Switches 3 Setting the Functions 3.1 Function Setting Switches The section explains the switches that set the functions of the XOI02 board. Make the proper settings following the instructions. For details of the settings, refer to page 3-2. S1: Sets the stations for the XOI02 board on the NX100. The setting range for a station is 1 (ST#01) to E (ST#14). Do not set the station to 0 (ST#00) or F (ST#15). SW1: Sets the communication mode. This switch sets the communication mode to 16 bytes or 17 bytes. Be sure to set this switch to 17 bytes. Do not set it to 16 bytes. If the number of I/O points on the XOI02 board does not appear on the Programming Pendant, check if the communication cable or power cable is connected correctly, referring to the I/O module setting in “5 I/O Signal Allocation.” When the cables are correctly connected, the SW1 of the NIO02 board in the JZNC-NIF02 unit may be set to 16 bytes. 3-1 HW0481786 3.2 Switch Setting Methods 3.2 Switch Setting Methods Switches Setting Method S1 Sets the stations. The relation between the switch setting and the station is shown below. Turn the arrow to the number corresponding to the desired station. (Use a flat tip screwdriver.) Station setting 0: Cannot be set 1: ST#01 2: ST#02 3: ST#03 (Default setting) 4: ST#04 5: ST#05 6: ST#06 7: ST#07 8: ST#08 9: ST#09 A: ST#10 B: ST#11 C: ST#12 D: ST#13 E: ST#14 F: Can not be set The number after ST# is the station number displayed on the programming panel of the NX100 when setting I/O modules. The default setting is ST#03. SW1 16 BYTE is the default setting. Be sure to change the setting to 17 bytes. Setting of the I/O communication mode 3 1 SW1 16 bytes/17 bytes 3 1 SW1 16 bytes/17 bytes NOTE Short-circuit between 1 and 2: 17-byte mode *Setting indispensable Short-circuit between 2 and 3: 16-byte mode (Default setting) *Setting unavailable Do not set S1 to 0 or F. Do not set more than one board to one ST#. Improper settings may prevent the I/O module from being recognized correctly. Also, do not set SW1 to 16 bytes. If 16 bytes is selected, the I/O module is not recognized. 3-2 HW0481786 4 Mounting the XOI02 Board WARNING • Before wiring, be sure to turn OFF the power supply and put up a warning sign, such as “DO NOT TURN ON THE POWER.” Failure to observe this warning may result in an electric shock or an injury. • Do not touch the inside of the panel for 5 minutes after the power is turned OFF. The remaining charged voltage in the capacitor may cause an electric shock or an injury. • Be sure to close the door and install the protection cover while the power is turned ON. Failure to observe this warning may result in a fire or an electric shock. 4-1 HW0481786 CAUTION • The wiring and mounting must be performed by authorized and qualified personnel. Failure to observe this caution may result in a fire or an electric shock. • Make sure that there is no foreign matter such as metal chips on the board. In case of malfunction, etc. it may result in an injury or damage the board. • Make sure that there is no damage or deflection of parts on the board. In case of malfunction, etc. it may result in an injury or damage the board. • Correctly connect each cable and connector. Failure to observe this caution may result in a fire or damage the board. • Set the switches, etc. correctly. In case of malfunction, etc. it may result in an injury or damage the board. • Never touch the mounting surfaces and the soldered surfaces of the board parts directly with fingers. The generated static electricity may damage the IC, and protrusions on the soldered surface may result in an injury. • Never give any shock to the board. The shock may damage the board. 4-2 HW0481786 4.1 Opening Front Door of the NX100 4.1 Opening Front Door of the NX100 Mount the XOI02 board in the following manner. 1. Turn the two door locks on the front face of the NX100 clockwise for 90° with a coin or a flat tip screwdriver. Door lock Clockwise Flat tip screwdriver 2. With the door locks turned clockwise for 90°, turn the main switch handle to the “OFF” position, and slowly open the door. I ON T SE RE OFF O T ED PP I R 4.2 Confirming the Switch Settings on the XOI02 Board 1. Be sure that the settings of switches on the board are correct. 2. For the switch settings, refer to "3 Setting the Functions." 4-3 HW0481786 4.3 Mounting the XOI02 Board on the NX100 4.3 Mounting the XOI02 Board on the NX100 1. Be sure that the main power supply is OFF. 2. Fix the XOI02 board on the NX100 with the board fixing screws securely tightened. 4.4 Connecting Each Cable 1. Connect the 24 VDC power supply cable to the CN02 on the XOI02 board. 2. Connect the I/O communication cable to the CN01 on the XOI02 board. Disconnect the terminal connector from CN02 on the JZNC-NIF02 unit, and connect it to the nonoccupied CN01 on the XOI02 board. 3. Connect the I/O cables to the CN10 through CN13 on the XOI02 board. POWER SUPPLY CPS-NX1 No. DATE Fuji Electric SOURCE P-ON Co.,Ltd. JAPAN 0102 03 04 05 06 07 08 09 10 1112 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 A B C D E F G H J K L M N P Q R S T U V +5V +24V OTHER FAN OHT I/O cable 1 I/O cable 2 I/O cable 3 I/O cable 4 CN24V1 CN24V2 BOTTOM CONNECTER VIEW CN24V3 CPU PCI CN3 AXIS R-OUT INPUT 200-230V AC 50/60Hz *.*A Terminal connector Back Side Connect to CN03. (Located on the bottom) 24VDC power cable I/O communication cable 4-4 3 4 56 2 F0 1 CN6 CPS-420 E CN2 CN1 LAN0 COM LAN1 EXT PCI Option PCI Slot #AXIS Option PCI Slot #CPU1 CN3 CN2 CN1 Option PCI Slot #CPU2 PCI 7 8 9A NIF R-IN B CD CN1 Front Side HW0481786 4.4 Connecting Each Cable NOTE A dummy connector is inserted into the CN02 of the 24VDC power supply connector on the XOI02 board. Do not remove this connector because it is inserted to prevent incorrect cable connections. Removing this connector may result in incorrect connection of the 24VDC power cable to the CN02. This prevents power from being supplied normally to the board, and the board may not start up. 1 2 24V 24VU Not used Not used Dummy connector * Do not remove the dummy connector inserted in this position. 5 6 24V 24VU CN02 3 3 4 4 5 5 5 6 6 6 Correct Connecting Position 2 2 2 CN02 24VDC power cable 1 1 1 24VDC power cable CN02 24VDC power cable CN02 Incorrect Connecting Position * Because the dummy connector is removed, the 24VDC power cable is incorrectly connected, and power cannot be supplied to the board. 4-5 HW0481786 4.5 Closing the Front Door of the NX100 4.5 Closing the Front Door of the NX100 1. Close the door slowly. 2. Turn the two door locks counterclockwise for 90° using a coin or a flat tip screwdriver. Flat tip screwdriver Counter clockwise Door lock 4-6 HW0481786 5.1 I/O Module Setting 5 I/O Signal Allocation 5.1 I/O Module Setting In order to use a XOI02 board on the NX100, perform the I/O module setting in the following manner. Make sure that the power supply to the NX100 is OFF. Then, mount the XOI02 board, for which all of its switches have been set, inside the NX100. For the board mounting method, refer to "4 Mounting the XOI02 Board." SUPPLEMENT Add an I/O module in the management mode. In the operation mode and the editing mode, the settings are for reference only. Operation 1 Turn the power supply ON again while pressing [MAIN MENU] simultaneously. Explanation The main menu appears. SYSTEM FILE TOOL CF Main Menu 2 Select {SYSTEM} under the main menu. Short Cut Maintenance mode The sub menu appears. SYSTEM SETUP FILE VERSION TOOL SECURITY CF Main Menu 5-1 Short Cut Maintenance mode HW0481786 5.1 I/O Module Setting Operation 3 Change the security mode to management mode. 4 Select {SETUP}. Explanation The SETUP window appears. SYSTEM SETUP LANGUAGE CONTROL GROUP APPLICATION IO MODULE OPTION BOARD CMOS MEMORY DATE/TIME OPTION FUNCTION FILE TOOL CF Main Menu 5 Select {IO MODULE}. Short Cut Maintenance mode The current mounted status of the I/O modules is shown as in the following example. SYSTEM FILE TOOL CF Main Menu IO MODULE ST# DI D0 AI A0 BOARD 00 01 02 03 04 05 06 07 08 09 10 040 040 - - 040 040 - - - - - - - - - - Short Cut NIO02-1 NONE NONE XOI02 NONE NONE NONE NONE NONE NONE NONE Maintenance mode To view the current mounted status of the I/O modules for stations that are not displayed, press [ENTER]. SYSTEM FILE TOOL CF Main Menu 5-2 IO MODULE ST# DI D0 AI A0 BOARD 07 08 09 10 11 12 13 14 15 16 17 - Short Cut - - - NONE NONE NONE NONE NONE NONE NONE NONE NONE NONE NONE Maintenance mode HW0481786 5.1 I/O Module Setting Operation 6 Confirm the status of the mounted I/O module. Explanation Only the I/O modules mounted on NX100 are displayed. Confirm that each station (ST#) indicates the actual mounted status of the I/O module. The following table lists the meanings of each line. ST# Station address of I/O module DI Number of digital input points *1 DO Number of digital output points *1 AI Number of analog input points *1 AO Number of analog output points *1 BOARD Circuit board type *2 *1 *2 A hyphen "-" indicates the corresponding I/O module is not mounted. If the system cannot recognize the circuit board type, “*****” is shown. No problem will occur as long as the values displayed in DI, DO, AI, and AO are correct. In the example shown on the display, the configuration of boards are as follows. ST#00: JANCD-NIO02-1 board (digital input 40 points, digital output 40 points). This board is fixed to ST#00. ST#03: JARCR-XOI02 board (digital input 40 points, digital output 40 points). Switch S1: set to 3 (This value becomes the ST#). 7 Press [ENTER]. The confirmation dialog box appears. SYSTEM FILE TOOL CF Main Menu 5-3 IO MODULE ST# DI D0 AI A0 BOARD 07 08 09 10 11 12 13 14 15 16 17 - Short Cut - - - - - - - - - YES - - - - NONE - NONE - NONE - NONE -Modify? NO - NONE - NONE Maintenance mode HW0481786 5.1 I/O Module Setting Operation 8 Select “YES.” Explanation When the mounted status of an I/O module is correct, select “YES.” The I/O module setting is updated, and an I/O module is added. NOTE If the window does not indicate the actual mounted status, recheck the cable connection and the switch setting. If the mounted status is correct (but the window does not correspond), the following causes are suspected. • Improper I/O communication settings The setting of SW1 on the XOI02 board may be incorrect, so the NX100 cannot recognize the board. • Improper or overlapped station settings S1 may be erroneously set to 0 or F. Each station can be set to only one board. If S1 has been set to two boards, change the setting of S1 so only one board is assigned. • Improper connection of the 24VDC power cable and the I/O communication cable The 24VDC cable and the I/O communication cable may not be connected properly. Recheck the cable connection referring to “4.4 Connecting Each Cable.” Improper connection of the 24VDC power cable to the CN02 may prevent the board from starting up. • I/O module failure When the above causes do not apply, and the display still does not correspond to the actual mounted status, failure of an I/O module is suspected. Contact your YASKAWA representative. 5-4 HW0481786 5.2 I/O Data 5.2 I/O Data The data to be transferred from the XOI02 board to the inside of the NX100 is of 40 input points (5 bytes) and 40 output points (5 bytes). The I/O data of the XOI02 board is allocated to external I/O signals of concurrent I/O. Concurrent I/O JARCR-XOI02 board < Input > Input device 20010 to 21287 (1024 inputs) I/O communication and transfer to the NX100 < Output > 30010 to 31287 (1024 outputs) Output device When only a XOI02 board is mounted as an optional I/O board, the concurrent I/O allocation of each board is as follows. (20010 to 20057 and 30010 to 30057 are used for standard I/O of the NX100.) Input Output 20060 to 20067: CN12 30060 to 30067: CN12 20070 to 20073: CN12 30070 to 30073: CN12 20074 to20077: CN13 30074 to 30077: CN13 20080 to 20083: CN13 30080 to 30087: CN13 20090 to 20097: CN10 30090 to 30097: CN10 20100 to 20107: CN11 30100 to 30107: CN11 5-5 HW0481786 6.1 Input Circuit 6 I/O Circuits NOTE • When an internal power supply is used for the I/O power supply, the allocation to the 24 VDC internal power supply of the NX100 is approximately 1 A. If the total current consumption of the I/O circuits including that of other I/O boards (such as the NIO02 board) exceeds 1 A, use an external power supply. For connecting external power supply, refer to 6.3 Connection Example. • When an external power supply is used for the I/O power supply and the total current consumption of the I/O circuits exceeds 2 A, use a 24 VDC external power supply. However, do not use the 24 VDC power supply from CN10 and CN11 for the 24 VDC power supply used at the relay output contact. • The I/O circuits of the XOI02 board are exclusive-use for 24 VDC. Connecting a power supply other than 24 VDC causes damages to the circuits and malfunction. 6.1 Input Circuit The input circuit has 40-points, and all for input circuit 1. 6.1.1 Input Circuit 1 (CN10 to CN13) Circuit structure Input circuit with photocoupler insulation Current (max.) 8 mA per one point Common +24 V common Connection example +24V/24VU Inside the board i (8mA max.) Photocoupler Switch Internal circuit 024V/24VU 6-1 HW0481786 6.2 Output Circuits 6.2 Output Circuits The output circuit has 40 points from CN10 through CN13. Two types of circuits are provided: transistor output (24 points) and relay output (16 points). When the contact life of a relay should be considered because of frequent ON/OFF switchings, the transistor output can be used to control a relay mounted on an easily accessible position or a non-contact relay SSR (solid state relay). NOTE 6.2.1 When connecting an induction load to the output circuit, connect a fly-wheel diode in parallel to the induction load, to suppress the surge voltage. Not using a fly-wheel diode may damage the output circuit. When connecting a load with a large inrush current such as a lamp, connect a current limiting resistance in series to the load, so that the output current does not exceed its maximum value. Exceeding the maximum output current value may damage the output circuit. Output Circuit 1 CN12 and CN13 (Transistor Output) Circuit structure PNP transistor open-collector output Output current (max.) 50 mA per one point Common 0 V common Connection example +24VU Inside the board Photocoupler i (50mA max.) Internal circuit 24VU 24VU 6-2 LED HW0481786 6.2 Output Circuits 6.2.2 Output Circuit 2 CN10 and CN11 (Relay Output) Circuit structure Relay contact output (only DC load can be connected) Output current (max.) 0.5 A per point Common None (determined according to the external connection) Contact resistance 30mΩ or less Min. applicable load for contact 0.1 VDC, 0.1 mA Relay life Electrical life: 300,000 times (with induction load 24 VDC, 0.5 A) Mechanical life: 20,000,000 times Connection example Inside the board i (0.5A max.) Fly-wheel diode Internal circuit 24VU 6-3 HW0481786 6.3 Connection Example 6.3 Connection Example The following are allocation examples when the XOI02 board is added to the NX100: handling application; and arc welding, spot welding, and general-purpose applications. The "generalpurpose applications" in this manual includes; assembling and cutting applications. These examples are applied when only one XOI02 board is used as an optional I/O board. When any other optional I/O boards are added, the XOI02 board allocation will be changed depending on the I/O board allocation. 6-4 HW0481786 6.3 Connection Example 6.3.1 Handling Application CN12 User input/output (for handling application) NX100 CN12 connector Logic Connector No. JARCR-XOI02 Each point 24 VDC 8 mA max. Each point 24 VDC 50 mA max. JZNC-NIF02 CN12 Internal power supply -3 +24V 024V -4 24V 1A External power supply +24VE 024VE -1 +24VU -2 024VU Name Connector terminal converter (Optional) Model: PX7DS-40V6-R Signal Terminal No. 20060 B1 IN17 IN B1 B1 20061 A1 IN18 IN A1 A1 20062 B2 IN19 IN B2 B2 20063 A2 IN20 IN A2 A2 20064 B3 IN21 IN B3 B3 20065 A3 IN22 IN A3 A3 20066 B4 IN23 IN B4 B4 20067 A4 IN24 IN A4 A4 20070 B5 IN25 IN B5 B5 20071 A5 IN26 IN A5 A5 20072 B6 IN27 IN B6 B6 20073 A6 IN28 IN A6 A6 B7 024VU B7 B7 A7 024VU A7 A7 30060 B8 OUT17 OUT B8 B8 30061 A8 OUT A8 A8 30062 B9 OUT18 OUT19 OUT B9 B9 30063 A9 OUT20 OUT A9 A9 30064 B10 OUT21 OUT B10 B10 30065 A10 OUT22 OUT A10 A10 30066 B11 OUT23 OUT B11 B11 30067 A11 OUT24 OUT A11 A11 30070 B12 OUT25 OUT B12 B12 30071 A12 OUT26 OUT A12 A12 30072 B13 OUT27 OUT B13 B13 30073 A13 OUT28 OUT A13 A13 B14 B14 B14 A14 A14 A14 B15 B15 B15 A15 A15 A15 B16 024VU B16 B16 A16 024VU A16 A16 B17 024VU B17 B17 A17 024VU A17 A17 B18 +24VU B18 B18 A18 +24VU A18 A18 B19 +24VU B19 B19 A19 +24VU A19 A19 B20 FG B20 B20 A20 A20 A20 Note: Remove jumper pin between CN12-1 and -3 and between CN12-2 and -4 on the JZNC-NIF02 when a external power supply is used. 6-5 HW0481786 6.3 Connection Example CN13 User input/output (for handling application) NX100 CN13 connector Logic No. JARCR-XOI02 Each point 24 VDC 8 mA max. Each point 24 VDC 50 mA max. JZNC-NIF02 CN12 Internal power supply -3 +24V -4 024V 24V 1A External power supply +24VE 024VE -1 +24VU -2 024VU Connector Name Connector terminal converter (Optional) Model: PX7DS-40V6-R Signal Terminal No. 20074 B1 IN29 IN B1 B1 20075 A1 IN30 IN A1 A1 20076 B2 IN31 IN B2 B2 20077 A2 IN32 IN A2 A2 20080 B3 IN33 IN B3 B3 20081 A3 IN34 IN A3 A3 20082 B4 IN35 IN B4 B4 20083 A4 IN36 IN A4 A4 20084 B5 IN37 IN B5 B5 20085 A5 IN38 IN A5 A5 20086 B6 IN39 IN B6 B6 20087 A6 IN40 IN A6 A6 B7 024VU B7 B7 A7 024VU A7 A7 30074 B8 OUT29 OUT B8 B8 30075 A8 OUT A8 A8 30076 B9 OUT30 OUT31 OUT B9 B9 30077 A9 OUT32 OUT A9 A9 30080 B10 OUT33 OUT B10 B10 30081 A10 OUT34 OUT A10 A10 30082 B11 OUT35 OUT B11 B11 30083 A11 OUT36 OUT A11 A11 30084 B12 OUT37 OUT B12 B12 30085 A12 OUT38 OUT A12 A12 30086 B13 OUT39 OUT B13 B13 30087 A13 OUT40 OUT A13 A13 B14 B14 B14 A14 A14 A14 B15 B15 B15 A15 A15 A15 B16 024VU B16 B16 A16 024VU A16 A16 B17 024VU B17 B17 A17 024VU A17 A17 B18 +24VU B18 B18 A18 +24VU A18 A18 B19 +24VU B19 B19 A19 +24VU A19 A19 B20 FG B20 B20 A20 A20 A20 Note: Remove jumper pin between CN12-1 and -3 and between CN12-2 and -4 on the JZNC-NIF02 when a external power supply is used. 6-6 HW0481786 6.3 Connection Example CN10 User input/output (for handling application) NX100 CN10 connector Logic Connector No. JARCR-XOI02 Each point 24 VDC 8 mA max. Each point 24 VDC 500 mA max. JZNC-NIF02 CN12 Internal power supply -3 +24V 024V -4 24V 1A External power supply +24VE 024VE -1 +24VU -2 024VU Name Connector terminal converter (Optional) Model: PX7DS-40V6-R Signal Terminal No. 20090 B1 IN41 IN B1 B1 20091 A1 IN42 IN A1 A1 20092 B2 IN43 IN B2 B2 20093 A2 IN44 IN A2 A2 20094 B3 IN45 IN B3 B3 20095 A3 IN46 IN A3 A3 20096 B4 IN47 IN B4 B4 20097 A4 IN48 IN A4 A4 B5 B5 B5 A5 A5 A5 B6 B6 B6 A6 A6 A6 B7 024VU B7 B7 A7 024VU A7 A7 30090 B8 OUT41- OUT B8 B8 A8 OUT41+ OUT A8 A8 30091 B9 OUT42- OUT B9 B9 A9 OUT42+ OUT A9 A9 30092 B10 OUT43- OUT B10 B10 A10 OUT43+ OUT A10 A10 30093 B11 OUT44- OUT B11 B11 A11 OUT44+ OUT A11 A11 30094 B12 OUT45- OUT B12 B12 A12 OUT45+ OUT A12 A12 30095 B13 OUT46- OUT B13 B13 A13 OUT46+ OUT A13 A13 30096 B14 OUT47- OUT B14 B14 A14 OUT47+ OUT A14 A14 30097 B15 OUT48- OUT B15 B15 A15 OUT48+ OUT A15 A15 B16 024VU B16 B16 A16 024VU A16 A16 B17 024VU B17 B17 A17 024VU A17 A17 B18 +24VU B18 B18 A18 +24VU A18 A18 B19 +24VU B19 B19 A19 +24VU A19 A19 B20 FG B20 B20 A20 A20 A20 Note 1: Remove jumper pin between CN12-1 and -3 and between CN12-2 and -4 on the JZNC-NIF02 when a external power supply is used. 2: RLY indicates . 6-7 RLY RLY RLY RLY RLY RLY RLY RLY HW0481786 6.3 Connection Example CN11 User input/output (for handling application) NX100 CN11 connector Logic No. JARCR-XOI02 Each point 24 VDC 8 mA max. Each point 24 VDC 500 mA max. JZNC-NIF02 CN12 Internal power supply -3 +24V -4 024V 24V 1A External power supply +24VE 024VE -1 +24VU -2 024VU Connector Name Connector terminal converter (Optional) Model: PX7DS-40V6-R Signal Terminal No. 20100 B1 IN49 IN B1 B1 20101 A1 IN50 IN A1 A1 20102 B2 IN51 IN B2 B2 20103 A2 IN52 IN A2 A2 20104 B3 IN53 IN B3 B3 20105 A3 IN54 IN A3 A3 20106 B4 IN55 IN B4 B4 20107 A4 IN56 IN A4 A4 B5 B5 B5 A5 A5 A5 B6 B6 B6 A6 A6 A6 B7 024VU B7 B7 A7 024VU A7 A7 30100 B8 OUT49- OUT B8 B8 A8 OUT49+ OUT A8 A8 30101 B9 OUT50- OUT B9 B9 A9 OUT50+ OUT A9 A9 30102 B10 OUT51- OUT B10 B10 A10 OUT51+ OUT A10 A10 30103 B11 OUT52- OUT B11 B11 A11 OUT52+ OUT A11 A11 30104 B12 OUT53- OUT B12 B12 A12 OUT53+ OUT A12 A12 30105 B13 OUT54- OUT B13 B13 A13 OUT54+ OUT A13 A13 30106 B14 OUT55- OUT B14 B14 A14 OUT55+ OUT A14 A14 30107 B15 OUT56- OUT B15 B15 A15 OUT56+ OUT A15 A15 B16 024VU B16 B16 A16 024VU A16 A16 B17 024VU B17 B17 A17 024VU A17 A17 B18 +24VU B18 B18 A18 +24VU A18 A18 B19 +24VU B19 B19 A19 +24VU A19 A19 B20 FG B20 B20 A20 A20 A20 Note 1: Remove jumper pin between CN12-1 and -3 and between CN12-2 and -4 on the JZNC-NIF02 when a external power supply is used. 2: RLY indicates . 6-8 RLY RLY RLY RLY RLY RLY RLY RLY HW0481786 6.3 Connection Example 6.3.2 Arc Welding, Spot Welding, and General-purpose Applications CN12 User input/output (for arc welding, spot welding, and general-purpose applications) NX100 CN12 connector Logic Connector No. JARCR-XOI02 Each point 24 VDC 8 mA max. Each point 24 VDC 50 mA max. JZNC-NIF02 CN12 Internal power supply -3 +24V 024V -4 24V, 1A External power supply +24VE 024VE -1 +24VU -2 024VU Name Connector terminal converter (Optional) Model: PX7DS-40V6-R Signal Terminal No. 20060 B1 IN25 IN B1 B1 20061 A1 IN26 IN A1 A1 20062 B2 IN27 IN B2 B2 20063 A2 IN28 IN A2 A2 20064 B3 IN29 IN B3 B3 20065 A3 IN30 IN A3 A3 20066 B4 IN31 IN B4 B4 20067 A4 IN32 IN A4 A4 20070 B5 IN33 IN B5 B5 20071 A5 IN34 IN A5 A5 20072 B6 IN35 IN B6 B6 20073 A6 IN36 IN A6 A6 B7 024VU B7 B7 A7 024VU A7 A7 30060 B8 OUT25 OUT B8 B8 30061 A8 OUT A8 A8 30062 B9 OUT26 OUT27 OUT B9 B9 30063 A9 OUT28 OUT A9 A9 30064 B10 OUT29 OUT B10 B10 30065 A10 OUT30 OUT A10 A10 30066 B11 OUT31 OUT B11 B11 30067 A11 OUT32 OUT A11 A11 30070 B12 OUT33 OUT B12 B12 30071 A12 OUT34 OUT A12 A12 30072 B13 OUT35 OUT B13 B13 30073 A13 OUT36 OUT A13 A13 B14 B14 B14 A14 A14 A14 B15 B15 B15 A15 A15 A15 B16 024VU B16 B16 A16 024VU A16 A16 B17 024VU B17 B17 A17 024VU A17 A17 B18 +24VU B18 B18 A18 +24VU A18 A18 B19 +24VU B19 B19 A19 +24VU A19 A19 B20 FG B20 B20 A20 A20 A20 Note: Remove jumper pin between CN12-1 and -3 and between CN12-2 and -4 on the JZNC-NIF02 when a external power supply is used. 6-9 HW0481786 6.3 Connection Example CN13 User input/output (for arc welding, spot welding, and general-purpose applications) NX100 CN13 connector Logic No. JARCR-XOI02 Each point 24 VDC 8 mA max. Each point 24 VDC 50 mA max. JZNC-NIF02 CN12 Internal power supply -3 +24V 024V -4 (24V, 1A) External power supply +24VE 024VE -1 +24VU -2 024VU Connector Name Connector terminal converter (Optional) Model: PX7DS-40V6-R Signal Terminal No. 20074 B1 IN37 IN B1 B1 20075 A1 IN38 IN A1 A1 20076 B2 IN39 IN B2 B2 20077 A2 IN40 IN A2 A2 20080 B3 IN41 IN B3 B3 20081 A3 IN42 IN A3 A3 20082 B4 IN43 IN B4 B4 20083 A4 IN44 IN A4 A4 20084 B5 IN45 IN B5 B5 20085 A5 IN46 IN A5 A5 20086 B6 IN47 IN B6 B6 20087 A6 IN48 IN A6 A6 B7 024VU B7 B7 A7 024VU A7 A7 30074 B8 OUT37 OUT B8 B8 30075 A8 OUT A8 A8 30076 B9 OUT38 OUT39 OUT B9 B9 30077 A9 OUT40 OUT A9 A9 30080 B10 OUT41 OUT B10 B10 30081 A10 OUT42 OUT A10 A10 30082 B11 OUT43 OUT B11 B11 30083 A11 OUT44 OUT A11 A11 30084 B12 OUT45 OUT B12 B12 30085 A12 OUT46 OUT A12 A12 30086 B13 OUT47 OUT B13 B13 30087 A13 OUT48 OUT A13 A13 B14 B14 B14 A14 A14 A14 B15 B15 B15 A15 A15 A15 B16 024VU B16 B16 A16 024VU A16 A16 B17 024VU B17 B17 A17 024VU A17 A17 B18 +24VU B18 B18 A18 +24VU A18 A18 B19 +24VU B19 B19 A19 +24VU A19 A19 B20 FG B20 B20 A20 A20 A20 Note: Remove jumper pin between CN12-1 and -3 and between CN12-2 and -4 on the JZNC-NIF02 when a external power supply is used. 6-10 HW0481786 6.3 Connection Example CN10 User input/output (for arc welding, spot welding, and general-purpose applications) NX100 CN10 connector Logic No. JARCR-XOI02 Each point 24 VDC 8 mA max. Each point 24 VDC 500 mA max. JZNC-NIF02 CN12 Internal power supply -3 +24V 024V -4 24V, 1A) External power supply +24VE 024VE -1 +24VU -2 024VU Connector Name Connector terminal converter (Optional) Model: PX7DS-40V6-R Signal Terminal No. 20090 B1 IN49 IN B1 B1 20091 A1 IN50 IN A1 A1 20092 B2 IN51 IN B2 B2 20093 A2 IN52 IN A2 A2 20094 B3 IN53 IN B3 B3 20095 A3 IN54 IN A3 A3 20096 B4 IN55 IN B4 B4 20097 A4 IN56 IN A4 A4 B5 B5 B5 A5 A5 A5 B6 B6 B6 A6 A6 A6 B7 024VU B7 B7 A7 024VU A7 A7 30090 B8 OUT49- OUT B8 B8 A8 OUT49+ OUT A8 A8 30091 B9 OUT50- OUT B9 B9 A9 OUT50+ OUT A9 A9 30092 B10 OUT51- OUT B10 B10 A10 OUT51+ OUT A10 A10 30093 B11 OUT52- OUT B11 B11 A11 OUT52+ OUT A11 A11 30094 B12 OUT53- OUT B12 B12 A12 OUT53+ OUT A12 A12 30095 B13 OUT54- OUT B13 B13 A13 OUT54+ OUT A13 A13 30096 B14 OUT55- OUT B14 B14 A14 OUT55+ OUT A14 A14 30097 B15 OUT56- OUT B15 B15 A15 OUT56+ OUT A15 A15 B16 024VU B16 B16 A16 024VU A16 A16 B17 024VU B17 B17 A17 024VU A17 A17 B18 +24VU B18 B18 A18 +24VU A18 A18 B19 +24VU B19 B19 A19 +24VU A19 A19 B20 FG B20 B20 A20 A20 A20 Note 1: Remove jumper pin between CN12-1 and -3 and between CN12-2 and -4 on the JZNC-NIF02 when a external power supply is used. 2: RLY indicates . 6-11 RLY RLY RLY RLY RLY RLY RLY RLY HW0481786 6.3 Connection Example CN11 User input/output (for arc welding, spot welding, and general-purpose applications) NX100 CN11 connector Logic No. JARCR-XOI02 Each point 24 VDC 8 mA max. Each point 24 VDC 500 mA max. JZNC-NIF02 CN12 Internal power supply -3 +24V 024V -4 24V, 1A) External power supply +24VE 024VE -1 +24VU -2 024VU Connector Name Connector terminal converter (Optional) Model: PX7DS-40V6-R Signal Terminal No. 20100 B1 IN57 IN B1 B1 20101 A1 IN58 IN A1 A1 20102 B2 IN59 IN B2 B2 20103 A2 IN60 IN A2 A2 20104 B3 IN61 IN B3 B3 20105 A3 IN62 IN A3 A3 20106 B4 IN63 IN B4 B4 20107 A4 IN64 IN A4 A4 B5 B5 B5 A5 A5 A5 B6 B6 B6 A6 A6 A6 B7 024VU B7 B7 A7 024VU A7 A7 30100 B8 OUT57- OUT B8 B8 A8 OUT57+ OUT A8 A8 30101 B9 OUT58- OUT B9 B9 A9 OUT58+ OUT A9 A9 30102 B10 OUT59- OUT B10 B10 A10 OUT59+ OUT A10 A10 30103 B11 OUT60- OUT B11 B11 A11 OUT60+ OUT A11 A11 30104 B12 OUT61- OUT B12 B12 A12 OUT61+ OUT A12 A12 30105 B13 OUT62- OUT B13 B13 A13 OUT62+ OUT A13 A13 30106 B14 OUT63- OUT B14 B14 A14 OUT63+ OUT A14 A14 30107 B15 OUT64- OUT B15 B15 A15 OUT64+ OUT A15 A15 B16 024VU B16 B16 A16 024VU A16 A16 B17 024VU B17 B17 A17 024VU A17 A17 B18 +24VU B18 B18 A18 +24VU A18 A18 B19 +24VU B19 B19 A19 +24VU A19 A19 B20 FG B20 B20 A20 A20 A20 Note 1: Remove jumper pin between CN12-1 and -3 and between CN12-2 and -4 on the JZNC-NIF02 when a external power supply is used. 2: RLY indicates . 6-12 RLY RLY RLY RLY RLY RLY RLY RLY NX100 OPTIONS JARCR-XOI02 BOARD INSTRUCTIONS FOR I/O EXPANSION FOR EUROPEAN STANDARDS HEAD OFFICE 2-1 Kurosaki-Shiroishi, Yahatanishi-ku, Kitakyusyu-shi, 806-0004, Japan Phone 81-93-645-7745 Fax 81-93-645-7746 MOTOMAN INC. HEADQUARTERS 805 Liberty Lane West Carrollton, OH 45449, U.S.A. Phone 1-937-847-6200 Fax 1-937-847-6277 YASKAWA MOTOMAN CANADA LTD. 3530 Laird Road, Unit 3, Mississauga, Ontario, L5L 5Z7, Canada Phone 1-905-569-6686 Fax 1-905-813-5911 MOTOMAN ROBOTICS EUROPE AB Franska Vagen 1039854, Kalmar, Sweden Phone 46-480-417800 Fax 46-480-417999 MOTOMAN ROBOTEC GmbH Kammerfeld strasse 1, DE-85391 Allershausen, Germany Phone 49-8166-90100 Fax 49-8166-90103 YASKAWA ELECTRIC KOREA CORPORATION 1F Samyang Bldg. 89-1, Shinchun-dong, Donk-Ku, Daegu, Korea Phone 82-53-745-7844 Fax 82-2-784-8495 YASKAWA ELECTRIC (SINGAPORE) PTE. LTD. 151 Lorong Chuan, #04-01, New Tech Park, Singapore 556741, Singapore Phone 65-6282-3003 Fax 65-6289-3003 YASKAWA ELECTRIC (MALAYSIA) SDN. BHD. No.71, Jalan Bandar Rawang 2, 48000 Rawang, Selangor D.E., Malaysia Phone 60-3-6092-1377 Fax 60-3-6092-6377 YASKAWA ELECTRIC TAIWAN CORPORATION 9F, 16 Nanking E. Rd., Sec. 3, Taipei, Taiwan Phone 886-2-2502-5003 Fax 886-2-2505-1280 SHOUGANG MOTOMAN ROBOT CO., LTD. 7,Yongchang-North Road, Beijing Economic & Technological Development Area, Beijing 100076, China Phone 86-10-6788-0541 Fax 86-10-6788-2878 YASKAWA ELECTRIC CORPORATION YASKAWA Specifications are subject to change without notice for ongoing product modifications and improvements. C MANUAL NO. HW0481786 1 Printed in Japan November 2004 04-3 I/O Expansion Module (XOI01) 149648-11 Appendix A NXC100 Expanded I/O PNP Connection Diagrams - General Purpose & Material Handling Final MOTOMAN CONFIDENTIAL: . MOTOMAN CONFIDENTIAL: . MOTOMAN CONFIDENTIAL: . MOTOMAN CONFIDENTIAL: . MOTOMAN CONFIDENTIAL: . MOTOMAN CONFIDENTIAL: . MOTOMAN CONFIDENTIAL: . MOTOMAN CONFIDENTIAL: .
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Questions & Answers
2024-04-26
V V. H.
Where can I find I/O wiring information?
The I/O wiring information can be found in the manual.
How do I wire the JZNC-NIF02B-1 board?
The JZNC-NIF02B-1 board uses an I/O expansion board, the XOI02, which has specific connectors for input and output circuits.