AG Spray Equipment AG25DLXS Manual

Owner's Manual

(25 Gallon Super Deluxe Lawn & Garden Spot Sprayer)
Technical Specifications
•
•
•
•
•
25 Gal. Corrosion-Resistant Polyethylene Tank
12 Volt Diaphragm Pump, 3.0 g.p.m. - 45 p.s.i.
Aluminum "GunJet" Pistol-Grip Handgun
15 Ft. Handgun Hose
Bypass Line (for pressure control)
Assembly
Your sprayer has been mostly assembled at the factory. The
only requirement will be for you to hook up your battery
leads to a fully charged 12 Volt battery. The red wire must
be connected to the "hot" lead, and the black wire should be
connected to the ground.
Operation
Your sprayer may be equipped with (2) ON/OFF switches.
One on the wire assembly that you hook up to your battery,
the other is on the pump itself, on the opposite end of the
pressure switch. The "-" is the "ON" position and the "o" is
the "OFF" position for the switches. Make sure both
switches are depressed in the "-" position for operation.
In addition to the ON/OFF switch, the pump is equipped with
an electronic pressure switch that is factory pre-set for it to
shut off at 45 p.s.i.. This switch assembly is the 'square box'
on the head portion of the pump.
General Information
Thank you for purchasing this Ag Spray product. The purpose
of this manual is to assist you in operating and maintaining
your lawn & garden spot sprayer. Please read it carefully, as it
furnishes information which will help you achieve years of
trouble-free operation.
Warranty/Parts/Service
Products are warranted for one year from date of purchase
against manufacturer or workmanship defects.
Commercial users have a 90 day warranty.
Always fill the tank with a desired amount of water first, and
then add the chemical slowly, mixing as you pour the
chemical into the tank. You may use the handgun to spray
into the solution in order to mix the chemical and water.
Initially begin spraying by opening the handgun. This will
enable the air in the line to be purged through the handgun
tip, while building pressure.
The pumping system draws solution from the tank, through
the strainer/filter, and to the pump. The pump forces the
solution under pressure to the handgun and/or boom
nozzles.
•
Open the handgun by squeezing the handle lever.
•
Rotating the adjustable nozzle tip on the handgun will
change the tip pattern from a straight stream to a cone
pattern (finer mist).
Your authorized dealer is the best source of replacement parts
and service. To obtain prompt, efficient service, always
remember to give the following information...
- Correct Part Description and/or part number.
- Model number/Serial number of your sprayer.
Part descriptions and part numbers can be obtained from the
illustrated parts list section(s) of this manual.
Whenever you need parts or repair service, contact your
distributor/dealer first. For warranty work, always take your
original sales slip, or other evidence of purchase date, to your
distributor/dealer.
www.agspray.com
1100 New Industry Lane
104 Eastman Street
Hopkinsville, KY 42240 Greenwood, MS 38930
P: 800-637-7172
P: 800-844-4524
F: 270-885-7392
F: 662-455-4442
Form No. 1911
[5008224
(11/09)]
1563 S. Oates Street
Dothan, AL 36301
P: 800-227-4098
F: 334-673-1974
Printed in the U.S.A.
After Spraying
Winter Storage
After use, fill the sprayer tank part way with water. Start the
sprayer, and allow the clear water to be pumped through
the plumbing system and out through the spray nozzles.
Refill the tank about half full with plain water and use a
chemical neutralizer, such as 'Nutra-Sol', or equivalent,
and repeat cleaning instructions above. A mix of water and
some detergent, such as 'Dawn' dish soap would be a
sufficient alternative.
Flush the entire sprayer with the neutralizing/cleaning
agent, then flush out one more time with plain water.
Follow the chemical manufacturer's disposal instructions of
all wash or rinsing water.
For the boom, (if applicable) remove the tips and screens
from the nozzle assemblies. Wash these items out
thoroughly. Blow the orifice clean and dry. If the orifice
remains clogged, clean it with a fine bristle (NOT WIRE)
brush, or with a toothpick. Do not damage the orifice.
Water rinse and dry the tips before storing.
Drain all water out of your sprayer, paying special
attention to the pump, handgun, and valve(s). These items
are especially prone to damage from chemicals and
freezing weather.
The sprayer should be winterized before storage by
pumping a solution of RV antifreeze through the entire
plumbing system. This antifreeze solution should remain in
the plumbing system during the winter months. When
spring time comes and you are preparing your sprayer for
the spray season, rinse the entire plumbing system out,
clearing the lines of the antifreeze solution. Proper care
and maintenance will prolong the life of your sprayer.
WARNING: Some chemicals will damage the pump
valves if allowed to soak untreated for a length of time!
ALWAYS flush the pump as instructed after each use.
Troubleshooting the Pump:
Pump will NOT run:
- Check inline fuse on the wires on the pump. (if
applicable)
- Make sure on/off switch is in the 'on' position (-).
- Make sure you 12 volt source (battery) is fully
charged.
- Insure a tight connection at the battery clips.
If none of the above will work, try pulling the wires off
the pressure switch, and short them out. If your pump
runs when you do this, you know you will need to
replace your pressure switch.
Pump runs, but does not prime:
- Check line strainer (screen) in the tank, connected to
the bottom of the intake tube. Periodically take the
screen at this location out and clean it.
- Make sure the bypass line valve is closed, to allow
the pressure to build up in your system. (If equipped
with bypass)
- Unscrew the head portion of your pump and remove
the check valve assembly from inside. You need to
make sure the O-Ring comes out with this piece as
well. (See the exploded view to help identify these
components) These pieces can be cleaned which, in
most cases, will help restore some, if not most, of your
prime. Soak this check valve in a solution of hot, soapy
water. A good name-brand dishsoap works well for
this. A little bit of 'scrubbing' with perhaps an old
toothbrush may be required to actually break up any
build-up that may be on the check valve. Rinse off the
pieces and replace them back into your pump.
Reassemble the pump. Hook it back up and test.
SHURflo Pump
Model: 2087-593-135
(12 Volt, 3.0 gpm, 45 psi, 5 Amp)
1
2
Item
No
Part
Number
1
5168767
Qty Description
1
Diaphragm/Drive Kit (SHURflo)
2
94-232-06
1
Valve Assembly
3
94-231-10
1
Switch & Upper Housing
List
Price
32.53
3
Items 1, 2, & 3 together, make up a
'complete' Pump Head Kit (#94-236-03)
Page 2
Exploded View/Parts List:
Model: AG25DLXS
1
5
8
3
4
11.2
11.1
14.2.1.4
14.2.1.2
14.2.1.3
6
9
14.2.1.1
7
12.1
14.2.2
12.2
12.4
14.1
10
2
4
4
15
13
ITEM
NO.
1
2
3
4
5
6
7
8
9
10
11
11.1
11.2
12
12.1
12.2
12.3
12.4
13
14
14.1
14.2
14.2.1
14.2.1.1
14.2.1.2
14.2.1.3
14.2.1.4
14.2.2
14.3
14.3.1
14.3.2
14.3.3
14.3.4
14.3.5
14.3.6
14.3.7
14.4
15
PART
NUMBER
5016035
5020215
5020490
5051114
5053108
5058189
5075018
5117293
5167031
5274373
5277010
5163062
5067034
5277014
5020494
5100533
5051114
5002502
5277040
5277058
2087-593-135
5277057
3350-0079F
5116255
5116177
5072356
5058072
5010176
5277056
5010193
5005021
5143188
5016066
5149034
5006209
5067016
5117168
TA25W
Qty Description
1
1
1
3
1
1
1
1
1
1
1
1
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
4
1
Lockwasher, 1/4"
Hose, 3/8"-1 Brd. x 15 Ft.
Hose, 3/8"-1 Brd. x 7 1/4"
Hose Clamp, 3/8"
J-Clip
5" Lid (NO Lanyard)
Grommet
#10-24 x 3/8" Machine Screw, Phillips Round Head
Gauge, Liquid-Filled, 0-100# p.s.i.
Drain Plug Cap, Tether, and Washer Assembly
Handgun Assembly (43LA-AL6)
GunJet Spray Gun (AA43LA-AL6)
Steel Fitting: 1/2" MNPT x 3/8" HB
Pump Intake Assembly (25 Gal)
Hose, 1/2"-1 Brd. x 2"
Intake Tube 1/2" O.D. x 3/8" I.D. x 18 3/4" (25 Gallon)
Hose Clamp, 3/8"
Fitting, 1/2" FNPT x 1/2" Swivel HB
Battery (Power) Cable (10 Ft. - 14 Gauge)
Pump Assembly (Super Deluxe)
SHURflo Pump, 12V, 3.0gpm, 45psi
Intake Sub-Assembly (Super Deluxe)
Nylon Line Strainer
Strainer Cap
Screen (50 mesh S.S.)
Strainer Gasket
Strainer Bowl
Nylon Elbow, 1/2" FNPT x 1/2" FNPT
Bypass Plumbing (Super Deluxe)
Nylon Tee, 1/2" FNPT w/1/4" Port (Gauge)
Nylon Adapter, 1/2" MNPT x 3/4" MGHT
Nylon Shut-Off Valve
Garden Hose Washer
Poly Swivel, 3/8" Hose Barb
Poly Knurled Swivel Nut, 3/4" FGHT
Nylon Fitting: 1/2" MNPT x 3/8" HB
#10-24 x 1" Phillips Truss Head Machine Screw
25 Gallon Tank (White)
(List Prices are Subject to Change)
Page 3
14.3.6
14.3.5
14.3.4
14.3.3
14.4
12.3
List
Price
.25
8.50
1.25
.63
10.50
1.00
.25
21.75
2.95
129.60
4.46
.49
.63
1.32
164.30
12.25
7.90
2.10
2.35
3.55
3.72
11.90
.62
3.10
.20
.50
.57
.53
.25
72.64
14.3.1
14.3.7
14.3.2