Instruction Manual

D103365X012

51000 Valve

October 2014

Baumann™ 51000 Low Flow Control Valve

Contents

Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Scope of Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Safety Precautions

Educational Services

. . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Maintenance

Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Actuator Removal . . . . . . . . . . . . . . . . . . . . . . . . . . .

Plug and Packing Replacement . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . .

Valve Disassembly

Valve Reassembly

Parts Ordering

. . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Dimensions and Weights . . . . . . . . . . . . . . . . . . . . . . .

3

4

2

3

2

2

1

1

6

9

4

5

Figure 1. 51000 NPS 1/2 Control Valve with

Baumann 16 Actuator, and FIELDVUE™ DVC2000

Digital Valve Controller

W9066

Introduction

The Baumann 51000 control valve (figure 1) is optimally designed for demanding low flow control and is a perfect fit where space is at a premium. This compact package provides the connection integrity of flanged body globe valves, while being significantly lighter and easier to install.

Scope of Manual

This instruction manual includes installation, maintenance, and parts information for the 51000 control valve and

Baumann 16 actuator.

Do not install, operate, or maintain Baumann 51000 control valves without being fully trained and qualified in valve, actuator, and accessory installation, operation, and maintenance. To avoid personal injury or property damage, it is important to carefully read, understand, and follow all the contents of this manual, including all safety cautions and warnings. If you have any questions about these instructions, contact your Emerson Process Management sales office before proceeding.

www.Fisher.com

51000 Valve

October 2014

Instruction Manual

D103365X012

WARNING

Always wear protective gloves, clothing and eyewear when performing any installation operations to avoid personal injury.

Personal injury or property damage caused by sudden release of pressure or bursting of pressure retaining parts may result if service conditions exceed those for which the product was intended. To avoid injury or damage, provide a relief valve for over pressure protection as required by government or accepted industry codes and good engineering practices.

Check with your process or safety engineer for any additional measures that must be taken to protect against process media.

If installing into an existing application, also refer to the WARNING at the beginning of the Maintenance section in this instruction manual.

CAUTION

This valve is intended for a specific range of pressures, temperatures and other application specifications. Applying different pressures and temperatures to the valve could result in parts damage, malfunction of the control valve or loss of control of the process. Do not expose this product to service conditions or variables other than those for which the product was intended. If you are not sure what these conditions are you should contact your Emerson Process Management sales office for more complete specifications. Provide the product serial numbers (shown on the nameplate) and all other pertinent information.

WARNING

Personal injury could result from packing leakage. Valve packing is tightened before shipment; however, the packing might require some readjustment to meet specific service conditions.

Educational Services

For information on available courses for Baumann 51000 valves, as well as a variety of other products, contact:

Emerson Process Management

Educational Services - Registration

Phone: 1-641-754-3771 or 1-800-338-8158

E-mail: [email protected]

http://www.emersonprocess.com/education

2

Maintenance

WARNING

Avoid personal injury and property damage from sudden release of process pressure or bursting of parts. Before performing any maintenance operations:

Instruction Manual

D103365X012

51000 Valve

October 2014

D

Do not remove the actuator from the valve while the valve is still pressurized.

D

Always wear protective gloves, clothing, and eyewear when performing any maintenance operations.

D

Disconnect any operating lines providing air pressure, electric power, or a control signal to the actuator. Be sure the actuator cannot suddenly open or close the valve.

D

Use bypass valves or completely shut off the process to isolate the valve from process pressure. Relieve process pressure on both sides of the valve. Drain the process media from both sides of the valve.

D

Depending on the actuator construction, it will be necessary to manage the pneumatic actuator spring pre-compression. It is essential to refer to the relevant actuator instructions in this manual to perform safe removal of the actuator from the valve.

D

Use lock-out procedures to be sure the above measures stay in effect while you work on the equipment.

D

The valve packing box may contain process fluids that are pressurized,

even when the valve has been removed from the pipeline.

Process fluids may spray out under pressure when removing the packing hardware or packing rings, or when loosening the packing box pipe plug.

D

Check with your process or safety engineer for any additional measures that must be taken to protect against process media.

Note

Whenever a gasket seal is disturbed by removing or shifting gasketed parts, install a new gasket during reassembly. This provides a good gasket seal because the used gasket may not seal properly.

WARNING

Avoid personal injury or property damage by thoroughly cleaning the line of all dirt, welding chips, scale, oil or grease, and other foreign material. Failure to do so could result in damage to the seating and sealing surfaces of the valve and result in damage to the valve and release of process materials.

Installation

1. Before installing the valve in the pipeline, thoroughly clean the line of all dirt, welding chips, scale, oil or grease, and other foreign material.

2. Install the valve so the controlled fluid will flow through the valve body in the direction indicated by the arrow.

3. A three-valve bypass permits removal of the control valve from the line without shutting down the system.

4. In case of a heat-insulated installation, insulate the valve body only, not the bonnet.

Actuator Removal

Refer to figures 2, 3, 7, and 8.

1. For air to open actuators, lift actuator travel with air to lessen tension on the upper clamp nut (key 10).

Note

For air-to-close, this is NOT required

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51000 Valve

October 2014

Instruction Manual

D103365X012

2. Gently tap the upper clamp nut (key 10). With slight downward pressure on top of the actuator, unscrew the upper clamp nut (key 10) completely.

3. The Baumann 16 actuator assembly must be unscrewed from the stem adapter (key 26).

Plug and Packing Replacement

Refer to figures 2 and 3.

CAUTION

When adjusting the valve stem, do not grip the stem directly with pliers or a wrench. This will damage the surface of the stem, and cause damage to the packing in the valve.

1. For valves supplied with Baumann 16 actuators, remove the travel indicator disc (key 58). With the hex jam nuts

(key 27) still tight, loosen the stem adapter (key 26) from the stem adapter nut (key 31), and unthread the stem adapter (key 26) from the plug stem (key 4).

For valves with rated Cv's less than 1.0, unscrew the packing nut (key 11) and gently pull the plug (key 4) out through the top of the bonnet (key 6).

For valves with rated Cv's greater than or equal to 1.0, follow the VALVE DISASSEMBLY instructions to first remove the bonnet (key 6) before removing the plug (key 4)

.

2. Inspect or replace the packing (key 9) and the stem guide (key 8).

3. Inspect the valve plug (key 4) for wear or particle accumulation.

Valve Disassembly

Refer to figures 2 and 3.

Note

The actuator must be removed from the valve body before valve body disassembly.

The valve packing box may contain process fluids that are pressurized, even when the valve has been removed from the pipeline.

Process fluids may spray out under pressure when removing the packing hardware or packing rings, or when loosening the packing box pipe plug.

1. Remove the bonnet hex nuts (key 7) and lift the bonnet (key 6) off the valve body (key 1), which may include the packing (key 9) and plug assembly (key 4) [For alloy valve bodies, lift the bonnet flange (key 34) off from the bonnet

(key 6) and then lift the bonnet (key 6) off the valve body (key 1)].

2. Remove the bonnet gasket (key 5) and replace.

3. The cage subassembly (key 3) can be removed by unscrewing with a flat screwdriver, using the outer screw slot, and lifting out of the valve body (key 1). The cage subassembly should be inspected and cleaned with water or an approved solvent.

4

Instruction Manual

D103365X012

51000 Valve

October 2014

For valves with rated Cv's greater than or equal to 1.0, remove and inspect the plug guide (key 33) for wear. Replace if necessary. Replacement of the entire assembly will be necessary if excessive leakage or wear has occurred in service.

Note

The seat cage gasket (key 2) must be replaced when the cage subassembly (key 3) has been removed. The seat cage will appear oblong. This is to prevent loosening of the soft seat.

Figure 2. Baumann 51000 Valve Body Subassembly,

NPS 1/4 Soft Seat

Figure 3. Baumann 51000 Valve Body Subassembly,

NPS 1/2 Alloy Valve Body Integral (Metal) Seat

58

26

27

31

28

32

33

FLOW

UP

FLOW

DOWN

E1230 E1232

Soft Seat

Metal Seat

Valve Reassembly

1. Place the cage gasket (key 2) and cage subassembly (key 3) in the valve body (key 1).

2. Tighten the cage (key 3) hand tight plus 1/8 of a turn [For valves with rated Cv's greater than or equal to 1.0, insert the plug guide (key 33) ] .

3. Place the seat plug (key 4) into the valve body (key 1).

4. Place the bonnet gasket (key 5) into the valve body (key 1). Look at the bonnet (key 6) and valve body (key 1) for correct bonnet orientation.

5. Place the bonnet (key 6) onto the valve body (key 1) and secure with the hex nuts (key 7). For alloy valve bodies, place the bonnet (key 6) onto the valve body (key 1), then place the bonnet flange (key 34) over the bonnet confirm correct orientation - then secure with the hex nuts (key 7).

DO NOT TIGHTEN AT THIS POINT.

6. Install the stem guide (key 8) and packing kit (key 9) on the plug stem (key 4) in the proper order (as shown in figure 4).

7. Carefully press into the top of the bonnet (key 6) making sure each part is seated properly.

5

6

51000 Valve

October 2014

Instruction Manual

D103365X012

8. Install packing rings over the stem one at a time. Use the packing follower nut (key 11) to push each packing ring in individually to avoid jamming.

9. With all required packing (key 9) in place, tighten the packing follower nut (key 11) until it becomes stiff.

DO NOT OVERTIGHTEN THE PACKING FOLLOWER (key 11).

10. Now tighten the hex nuts (key 7).

Figure 4. V-Ring Packing Kit

Table 1. Baumann 51000 V-Ring Packing Kit 51607

PART NUMBER

KEY

NO.

9

(1)

QTY

1

DESCRIPTION

Packing Set

S31600

Valve Body

N10276

Nickel Alloy

Valve Body

51604

29

30

2

4

Flat Washer

Disc Spring

51606

51605

1. P/N 51604 used by itself for N10276 Nickel Alloy Packing.

---

---

E1233

Parts Ordering

When corresponding with your Emerson Process Management sales office about this equipment, always mention the valve serial number. When ordering replacement parts, also specify the key number, part name, and desired material using the following parts tables.

WARNING

Use only genuine Fisher

r

replacement parts. Components that are not supplied by Emerson Process Management should not, under any circumstances, be used in any Fisher valve, because they may void your warranty, might adversely affect the performance of the valve, and could cause personal injury and property damage.

Instruction Manual

D103365X012

Figure 5. Baumann 16 Actuator

51000 Valve

October 2014

E1300

Table 2. Baumann 16 Actuator Part Numbers

Key No.

Qty Description

44

45

46

50*

54

56

57

62

26

30

39*

40

43

17

22

112

113

115

116

1

1

1

1

119 2

* Recommended spare parts.

8

2

1

8

1

1

1

1

1

1

2

1

1

5

4

1

Yoke - Machined

Spring 1/2 inch Stroke 4-15 psi

Spring 1/2 inch Stroke 3-12 psi

Actuator Stem

Hex FLEXLOC Nut

Diaphragm

Diaphragm Plate

Lower Actuator Case

Upper Actuator Case

Hex Head Cap Screw

Hex Nut

O-Ring, FKM (Fluorocarbon)

Coupling

Travel Scale

Pan Head Machine Screw

Serial Plate

Washer

Vent Plug

Collar

Collar, Upper Stop (Not shown)

Drive Screw

Part Number

81811

81860

81860

81840

81844

011759-001-686

81850-1

81820

81823

81824

81825

24080

81830

983674-001-250

81812

81891

25861-24

24147

81870

81842

24686

7

8

51000 Valve

October 2014

Instruction Manual

D103365X012

9*

10

11

28

32

33

34

26

27

31

58

6

7

4*

5*

8

1

2*

3*

Table 3. Valve Body Assembly Part Numbers

KEY

NO.

DESCRIPTION

Valve Body

Seat Cage Gasket

Soft Seat Cage Subassembly

Plug

Bonnet Gasket

Bonnet

Hex Nut

Stem Guide

V-Ring

V-Ring Packing Kit

Clamp Nut

Packing Follower Nut

Stud

Plug & Stem S/A

Plug Guide

Flange, Bonnet

Stem Adapter

Hex Jam Nut

Stem Adapter Jam Nut

Travel Indicator Disc

QTY

1

2

1

1

1

1

2

1

1

1

1

1

2

1

1

1

NPS 1/4 SST

NPS 1/4

N10276

Nickel Alloy

51102 51125

51201T001

51710

51201T002

51715

51302

25705M

51303

51601

---

51607

51608

51604

---

51815

51602

---

51703

---

---

51602-1

51304

PART NUMBER

NPS 1/2 SST

Integral Seat

NPS 1/2

N10276

Nickel Alloy

Integral Seat

51114 51127

---

---

Refer to table 4

51715

51302 51303

25705M

51601

---

51607

51608

51604

---

51815

51602 51602-1

51703

51206

---

NPS 1/2 SST

Screwed Seat

NPS 1/2

N10276

Nickel Alloy

Screwed Seat

51112 51126

51201T001

51710

51201T002

51302

51601

---

51607

51602

Refer to table 4

51206-1

51304 ---

51715

25705M

51815

51703

---

51303

51608

51604

---

51602-1

51304

Baumann 16 Actuator Mounting Kit Part Number MTG51T16

Table 4. Baumann 51000 Plug Selection

Key

No.

Valve Size Plug Cv

Part Number

ASTM A479 S21800 Annealed

2.5

51425-411-999

4

Linear

NPS 1/2 ONLY

NPS 1/4 & 1/2

0.015

0.008

0.004

0.002

0.001

0.0005

0.00025

0.00013

0.5

1.5

1.0

0.45

0.2

0.1

0.06

0.03

51415-411-999

51410-411-999

51402-4

51402-3

51401-12

51401-11

51401-10

51401-9

51401-8

51401-7

51401-6

51401-5

51401-4

51401-3

51401-2

51402-5

Part Number

N10276 NICKEL Alloy

51425-1-411-999

51415-1-411-999

51410-1-411-999

51402-4-1

51402-3-1

51402-2-1

51041-11-1

51401-10-1

51401-9-1

51401-8-1

51401-7-1

51401-6-1

51401-5-1

51401-4-1

51401-3-1

51401-2-1

51402-5-1

Marking Code

T05

T06

T07

T08

T09

T10

T11

T01

T02

T03

T04

T12

T13

T14

T15

T16

T17

Instruction Manual

D103365X012

51000 Valve

October 2014

Figure 6. Dimensions

R185

(R7.30)

126

(4.95)

127

(5.01)

125

(4.93)

166 (6.52)

205

(8.05)

159

(

4

6.25)

146

(5.75)

60

(2.38)

3660/3661

POSITIONER

1/2 NPT

23

(0.91)

A

BAUMANN 16 ACTUATOR

WITH FISHER 3660/3661

POSITIONER

E1238-1

DVC2000

DIGITAL VALVE

CONTROLLER

BAUMANN 16 ACTUATOR

WITH FIELDVUE DVC2000

POSITIONER

Table 5. Dimensions and Weights, Valve Body Subassembly

VALVE SIZE A mm NPS mm Inch

6.35

1/4 55.9

2.20

12.7

1/2 68.6

2.70

MATERIAL

Stainless Steel

N10276 Nickel Alloy

Stainless Steel

N10276 Nickel Alloy

188 (7.41)

268 (10.54)

R300

(R11.80)

93

(3.67)

DVC6200 mm

(inch)

APPROXIMATE WEIGHTS kg lbs

0.64

1.0

1.4

2.2

0.82

1.18

1.8

2.6

9

51000 Valve

October 2014

Figure 7. Baumann 16 Actuator (Front View)

177

(6.98)

159

(

4

6.25)

146

(5.75)

60

(2.38)

23

(0.91)

A

TA6000

TRANSDUCER

1/2 NPT

mm

(inch)

E1235

Figure 8. Baumann 16 Actuator with TA6000 (Top View)

Instruction Manual

D103365X012

E1236

98 (3.86) mm

(inch)

10

Instruction Manual

D103365X012

Table 6. Actuator/Instrument Weights

ACTUATOR

16

INSTRUMENT

Actuator without instrument

Fisher 3660/3661 Positioner

FIELDVUE DVC2000

FIELDVUE DVC6200 and DVC6200f (Aluminum)

FIELDVUE DVC6200 and DVC6200f (SST)

TA6000 Electropneumatic Transducer

kg

2.1

3.6

3.8

3.5

8.6

2.5

APPROXIMATE WEIGHT lbs

4.6

8.0

8.3

7.7

19

5.5

51000 Valve

October 2014

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51000 Valve

October 2014

Instruction Manual

D103365X012

Neither Emerson, Emerson Process Management, nor any of their affiliated entities assumes responsibility for the selection, use or maintenance of any product. Responsibility for proper selection, use, and maintenance of any product remains solely with the purchaser and end user.

Baumann, Fisher, and FIELDVUE are marks owned by one of the companies in the Emerson Process Management business unit of Emerson Electric Co.

Emerson Process Management, Emerson, and the Emerson logo are trademarks and service marks of Emerson Electric Co. All other marks are the property of their respective owners.

The contents of this publication are presented for informational purposes only, and while every effort has been made to ensure their accuracy, they are not to be construed as warranties or guarantees, express or implied, regarding the products or services described herein or their use or applicability. All sales are governed by our terms and conditions, which are available upon request. We reserve the right to modify or improve the designs or specifications of such products at any time without notice.

Emerson Process Management

Marshalltown, Iowa 50158 USA

Sorocaba, 18087 Brazil

Chatham, Kent ME4 4QZ UK

Dubai, United Arab Emirates

Singapore 128461 Singapore www.Fisher.com

12

2009, 2014 Fisher Controls International LLC. All rights reserved.