Hitachi FD2 1590 User's Manual

Instructions - Parts List
Sanitary Series
FDA-Compliant
Diaphragm Pumps
311879F
For use in sanitary applications.
Model FD1___ 1040 FDA
Model FD2___ 1590 FDA
Model FD3___ 2150 FDA
120 psi (0.8 MPa, 8 bar) Maximum Air/Fluid Working Pressure
Important Safety Instructions
Read all warnings and instructions in this manual.
Save these instructions.
Refer to the appropriate Pump Matrix on page 26, 34, or 42 to
determine the model number of your pump.
Model 1040
TI8924a
Model 1590
TI8926a
Model 2150
TI8928a
II 2 G
Contents
Certificate of Conformance . . . . . . . . . . . . . . . . . . 3
Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Pump Matrix - 1040 . . . . . . . . . . . . . . . . . . . . . . . . 26
Available Configurations . . . . . . . . . . . . . . . . . . 26
Repair Kit Matrix - 1040 . . . . . . . . . . . . . . . . . . . . . 27
Available Configurations . . . . . . . . . . . . . . . . . . 27
Parts - 1040 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Dimensional Drawing - 1040 . . . . . . . . . . . . . . . . . 31
Technical Data - 1040 . . . . . . . . . . . . . . . . . . . . . . 32
Performance Chart - 1040 . . . . . . . . . . . . . . . . . . . 33
Pump Matrix - 1590 . . . . . . . . . . . . . . . . . . . . . . . . 34
Available Configurations . . . . . . . . . . . . . . . . . . 34
2
Repair Kit Matrix - 1590 . . . . . . . . . . . . . . . . . . . . . 35
Available Configurations . . . . . . . . . . . . . . . . . . 35
Parts - 1590 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
Dimensional Drawing - 1590 . . . . . . . . . . . . . . . . . 39
Technical Data - 1590 . . . . . . . . . . . . . . . . . . . . . . . 40
Performance Chart - 1590 . . . . . . . . . . . . . . . . . . . 41
Pump Matrix - 2150 . . . . . . . . . . . . . . . . . . . . . . . . 42
Available Configurations . . . . . . . . . . . . . . . . . . 42
Repair Kit Matrix - 2150 . . . . . . . . . . . . . . . . . . . . . 43
Available Configurations . . . . . . . . . . . . . . . . . . 43
Parts - 2150 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
Dimensional Drawing - 2150 . . . . . . . . . . . . . . . . . 47
Technical Data - 2150 . . . . . . . . . . . . . . . . . . . . . . . 48
Performance Chart - 2150 . . . . . . . . . . . . . . . . . . . 49
Graco Warranties . . . . . . . . . . . . . . . . . . . . . . . . . . 50
Graco Information . . . . . . . . . . . . . . . . . . . . . . . . . 50
311879F
Certificate of Conformance
Certificate of Conformance
Part Number:
All FD1, FD2, FD3 models
Description:
FDA-Compliant Diaphragm Pump
Materials of
Construction:
All fluid contacted materials are FDAcompliant and meet CFR Title 21,
Section 177.
Bradley A. Byron
QMS Management Representative
Graco Inc.
311879F
3
Warnings
Warnings
The following warnings are for the setup, use, grounding, maintenance, and repair of this equipment. The exclamation point symbol alerts you to a general warning and the hazard symbol refers to procedure-specific risk. Refer back
to these warnings. Additional, product-specific warnings may be found throughout the body of this manual where
applicable.
Warning
FIRE AND EXPLOSION HAZARD
Flammable fumes, such as solvent and paint fumes, in work area can ignite or explode. To help prevent
fire and explosion:
• Use equipment only in well ventilated area.
• Eliminate all ignition sources; such as pilot lights, cigarettes, portable electric lamps, and plastic drop
cloths (potential static arc).
• Keep work area free of debris, including solvent, rags and gasoline.
• Do not plug or unplug power cords, or turn power or light switches on or off when flammable fumes
are present.
• Ground equipment and conductive objects in work area. See Grounding instructions.
• Use only grounded hoses.
• Hold gun firmly to side of grounded pail when triggering into pail.
• If there is static sparking or you feel a shock, stop operation immediately. Do not use equipment
until you identify and correct the problem.
PRESSURIZED EQUIPMENT HAZARD
Fluid from the gun/dispense valve, leaks, or ruptured components can splash in the eyes or on skin and
cause serious injury.
• Follow Pressure Relief Procedure in this manual, when you stop operating and before cleaning,
checking, or servicing equipment.
• Tighten all fluid connections before operating the equipment.
• Check hoses, tubes, and couplings daily. Replace worn or damaged parts immediately.
EQUIPMENT MISUSE HAZARD
Misuse can cause death or serious injury.
• Do not exceed the maximum working pressure or temperature rating of the lowest rated system component. See Technical Data in all equipment manuals.
• Use fluids and solvents that are compatible with equipment wetted parts. See Technical Data in all
equipment manuals. Read fluid and solvent manufacturer’s warnings.
• Check equipment daily. Repair or replace worn or damaged parts immediately with genuine Graco
replacement parts only.
• Do not alter or modify equipment.
• For professional use only.
• Use equipment only for its intended purpose. Call your Graco distributor for information.
• Route hoses and cables away from traffic areas, sharp edges, moving parts, and hot surfaces.
• Do not use hoses to pull equipment.
• Comply with all applicable safety regulations.
BURN HAZARD
Equipment surfaces and fluids that are heated can become very hot during operation. To avoid severe
burns, do not touch hot fluid or equipment. Wait until equipment/fluid has cooled completely.
4
311879F
Warning
Warning
TOXIC FLUID OR FUMES HAZARD
Toxic fluids or fumes can cause serious injury or death if splashed in the eyes or on skin, inhaled, or swallowed.
• Read MSDS’s to know the specific hazards of the fluids you are using.
• Store hazardous fluid in approved containers, and dispose of it according to applicable guidelines.
PERSONAL PROTECTIVE EQUIPMENT
You must wear appropriate protective equipment when operating, servicing, or when in the operating
area of the equipment to help protect you from serious injury, including eye injury, inhalation of toxic
fumes, burns, and hearing loss. This equipment includes but is not limited to:
• Protective eyewear
• Clothing and respirator as recommended by the fluid and solvent manufacturer
• Gloves
• Hearing protection
311879F
5
Installation
Installation
General Information
Grounding
•
The typical installations shown in Figs. 2-4 are only
guides for selecting and installing system components. Contact your Graco distributor for assistance
in planning a system to suit your needs.
To reduce the risk of static sparking, ground the pump
and all other equipment used or located in the pumping
area. Check your local electrical code for detailed
grounding instructions for your area and type of equipment.
•
Always use genuine Graco parts and accessories.
•
Reference numbers and letters in parentheses refer
to the callouts in the figures and the parts lists on
pages 28-30, 36-38, and 44-46.
Read the FIRE AND EXPLOSION HAZARD warnings
on page 4.
•
The pump is very heavy (see Technical Data on pages
32, 40, and 48 for specific weights). If the pump must
be moved, follow the pressure relief procedure on
page 11 and have two people to lift the pump by grasping the outlet manifold securely or use appropriate lifting equipment.
Pump: Connect a ground wire and clamp as shown
in Fig. 1. Loosen the grounding screw (W). Insert
one end of a 12 ga (1.5 mm²) minimum ground wire
(Y) behind the grounding screw and tighten the
screw securely. Connect the clamp end of the
ground wire to a true earth ground. Order Part No.
222011 Ground Wire and Clamp.
Y
Read the TOXIC FLUID OR FUMES HAZARD warnings on page 5.
Read the BURN HAZARD warnings on page 4. To
reduce the risk of serious injury due to burns, insulate
and/or label the pump before pumping fluids above
110°F (43°C).
W
FIG. 1
•
Fluid hoses: Use only grounded hoses with a maximum of 500 ft. (150 m) combined hose length to
ensure grounding continuity.
•
Air compressor: Follow the manufacturer’s recommendations.
•
All solvent pails used when flushing: Follow the local
code. Use only metal pails, which are conductive.
Do not place the pail on a non-conductive surface,
such as paper or cardboard, which interrupts the
grounding continuity.
•
Fluid supply container: Follow the local code.
Tightening Clamps Before First Use
After you unpack the pump, and before you use it for the
first time, check all clamps, and tighten as necessary.
6
"
311879F
Installation
Mountings
CAUTION
The pump exhaust air may contain contaminants.
Ventilate to a remote area if the contaminants could
affect your fluid supply. See Air Exhaust Ventilation
on page 10.
•
Be sure the mounting surface can support the
weight of the pump, hoses, and accessories, as well
as the stress caused during operation.
•
For all mountings, be sure the pump is bolted
directly to the mounting surface.
•
For ease of operation and service, mount the pump
so the air valve cover (2), air inlet, and fluid inlet and
outlet ports are easily accessible.
Air Line
In the step below, do not connect the quick-disconnect
coupler (D) on the air hose to the mating fitting on the
pump until you are ready to operate the pump. Connecting the coupler too early can result in unintentional operation of the pump, leading to serious injury from moving
parts, splashing fluid in the eyes or on the skin, and contact with hazardous fluids.
2. Install a grounded, flexible air hose (A) between the
accessories and the 1/2 npt(f) pump air inlet (N).
See Fig. 5. Use a minimum 3/8 in. (9.5 mm) ID air
hose. Screw an air line quick disconnect coupler (D)
onto the end of the air hose (A), and screw the mating fitting into the pump air inlet snugly.
Fluid Suction Line
1. Use flexible, grounded fluid hoses.
2. For best sealing results, use a standard Tri-Clamp®
style sanitary gasket of a flexible material such as
EPDM, Buna-N, fluoroelastomer, or silicon.
A bleed-type master air valve (B) is required in the system to relieve air trapped between this valve and the
pump. Trapped air can cause the pump to cycle unexpectedly, which could result in serious injury, including
splashing in the eyes or on the skin, injury from moving
parts, or contamination from hazardous fluids. See FIG.
2.
1. Install the air line accessories as shown in FIG. 2.
Mount these accessories on the wall or on a
bracket. Be sure the air line supplying the accessories is grounded.
3. If the fluid inlet pressure to the pump is more than
25% of the outlet working pressure, the ball check
valves will not close fast enough, resulting in inefficient pump operation.
4. At inlet fluid pressures greater than 15 psi (0.1 MPa,
1 bar), diaphragm life will be shortened.
5. See the Technical Data on pages 32, 40, and 48 for
maximum suction lift (wet and dry).
a. Install an air regulator (C) and gauge to control
the fluid pressure. The fluid outlet pressure will
be the same as the setting of the air regulator.
b.
Locate one bleed-type master air valve (B)
close to the pump and use it to relieve trapped
air. See the WARNING above. Locate the other
master air valve (E) upstream from all air line
accessories and use it to isolate them during
cleaning and repair.
c.
The air line filter (F) removes harmful dirt and
moisture from the compressed air supply.
311879F
7
Installation
Fluid Outlet Line
1. Use flexible grounded fluid hoses (L).
A fluid drain valve (J) is required to relieve pressure in
the hose if it is plugged. The drain valve reduces the
risk of serious injury, including splashing in the eyes or
on the skin, or contamination from hazardous fluids
when relieving pressure. Install the valve close to the
pump fluid outlet. See FIG. 2.
E
2. For best sealing results, use a standard Tri-Clamp®
style sanitary gasket of a flexible material such as
EPDM, Buna-N, fluoroelastomer, or silicon
3. Install a fluid drain valve (J) near the fluid outlet. See
the WARNING above, and FIG. 2.
4. Install a shutoff valve (K) in the fluid outlet line.
B
C
A
F
Key:
A
B
C
D
E
F
G
J
K
L
Y
Air supply line
Bleed-type master air valve
(required for pump)
Air regulator
Air line quick disconnect
Master air valve (for accessories)
Air line filter
Flexible fluid suction line
Fluid drain valve (required)
Fluid shutoff valve
Flexible fluid line
Ground wire (required; see page
6 for installation instructions)
K
L
D
J
Y
G
TI8930a
FIG. 2 Typical Floor-Mount Installation
8
311879F
Installation
Changing the Orientation of the Fluid Inlet
and Outlet Ports
The pump is shipped with the ports facing the same
direction. To reverse the orientation of the ports:
1. Remove the clamps holding the inlet and/or outlet
manifold to the covers.
2. Reverse the manifold and reattach. Install and
tighten clamps snugly.
Key:
N
P
1/2 npt(f) air inlet port
Muffler (air exhaust
port is 3/4 npt(f)
R Fluid inlet port
S Fluid outlet port
113 Manifold clamps
3 Air valve screws
1
1 3
113
S
Torque to
28-30 in-lb
(3.2-3.7 N•m)
N
P
106
R
TI8926a
FIG. 3
311879F
9
Installation
Air Exhaust Ventilation
The air exhaust port is 3/4 npt(f). Do not restrict the air
exhaust port. Excessive exhaust restriction can cause
erratic pump operation.
Read the FIRE AND EXPLOSION HAZARD and
TOXIC FLUID OR FUMES HAZARD warnings on page
5 before operating this pump.
Be sure the system is properly ventilated for your type
of installation. When pumping flammable or hazardous
fluids, you must vent the exhaust to a safe place, away
from people, animals, food handling areas, and all
sources of ignition.
Diaphragm failure will cause the fluid being pumped to
exhaust with the air. Place an appropriate container at
the end of the air exhaust line to catch the fluid. See
FIG. 4.
To provide a remote exhaust:
1. Remove the muffler (P) from the pump air exhaust
port.
2. Install a grounded air exhaust hose (T) and connect
the muffler (P) to the other end of the hose. The
minimum size for the air exhaust hose is 3/4 in. (19
mm) ID. If a hose longer than 15 ft (4.57 m) is
required, use a larger diameter hose. Avoid sharp
bends or kinks in the hose.
3. Place a container (U) at the end of the air exhaust
line to catch fluid in case a diaphragm ruptures. See
FIG. 4.
Key:
A
B
C
D
E
F
P
T
U
Air supply line
Bleed-type master air valve
(required for pump)
Air regulator
Air line quick disconnect
Master air valve (for accessories)
Air line filter
Muffler
Grounded air exhaust hose
Container for remote air exhaust
E
C
F
B
A
T
U
D
P
TI8931a
FIG. 4 Venting Exhaust Air
10
311879F
Operation
Operation
Pressure Relief Procedure
Read the PRESSURIZED EQUIPMENT HAZARD
warnings on page 4.
The equipment stays pressurized until pressure is manually relieved. To reduce the risk of serious injury from
pressurized fluid or splashing fluid, follow this procedure whenever you:
•
are instructed to relieve pressure
•
stop pumping
•
check, clean or service any system equipment
1. Shut off the air to the pump.
2. Open the dispensing valve, if used.
3. Open the fluid drain valve to relieve fluid pressure,
having a container ready to catch the drainage.
If fluid inlet pressure to the pump is more than
25% of outlet working pressure, the ball check
valves will not close fast enough, resulting in inefficient pump operation.
4. Place the end of fluid hose (L) into an appropriate
container.
5. Close the fluid drain valve (J).
6. Back out the air regulator (C) knob, and open all
bleed-type master air valves (B, E).
7. If the fluid hose has a dispensing device, hold it
open while continuing with the following step.
8. Slowly increase air pressure with the air regulator
(C) until the pump starts to cycle. Allow the pump to
cycle slowly until all air is pushed out of the lines
and the pump is primed.
Pump Shutdown
Sanitize the Pump Before First Use
It is the user’s responsibility to properly sanitize the
pump before first use. It is up to the user whether this
will include disassembling and cleaning individual parts
or simply flushing pump with a sanitizing solution. As
necessary, follow the steps under Starting and Adjusting the Pump below, under the Service section on
page 16, or under Flushing on page 13.
At the end of the work shift, relieve pressure.
Read the TOXIC FLUID OR FUMES HAZARD warnings on page 5. Never move or lift a pump under pressure. If dropped, the fluid section may rupture. Always
follow the Pressure Relief Procedure before lifting the
pump.
Starting and Adjusting the Pump
1. Be sure the pump is properly grounded. Refer to
Grounding on page 4.
2. Check connections to be sure they are tight. Tighten
fluid inlet and outlet connections securely.
3. Place the suction tube (if used) in fluid to be
pumped.
311879F
11
Operation
12
311879F
Maintenance
Maintenance
Lubrication
Tightening Connections
The air valve is designed to operate unlubricated, however if lubrication is desired, every 500 hours of operation (or monthly) remove the hose from the pump air
inlet and add two drops of machine oil to the air inlet.
Before each use, check all hoses for wear or damage,
and replace as necessary. Check to be sure all connections are tight and leak-free.
Preventive Maintenance Schedule
CAUTION
Do not over-lubricate the pump. Oil is exhausted
through the muffler and could contaminate your fluid
supply or other equipment. Excessive lubrication can
also cause the pump to malfunction.
Establish a preventive maintenance schedule, based on
the pump’s service history. This is especially important
for prevention of spills or leakage due to diaphragm failure.
Flushing
To reduce the risk of serious injury, whenever you are
instructed to relieve pressure, always follow the Pressure Relief Procedure on page 11.
Insert suction tube into cleaning solution. Open air regulator to supply low pressure air to the pump. Run the
pump long enough to thoroughly clean the pump and
hoses. Close the air regulator. Remove the suction tube
from the cleaning solution and drain pump. Place suction tube in the fluid to be pumped.
Flush the pump often enough to prevent the fluid you
are pumping from drying or freezing in the pump and
damaging it. Flushing schedule will be based on what
the pump is being used for. Use a compatible cleaning
solution and always cycle the pump during the entire
flushing process.
Always flush the pump and relieve the pressure before
storing it for any length of time.
311879F
13
Troubleshooting
Troubleshooting
To reduce the risk of serious injury, whenever you are
instructed to relieve pressure, always follow the Pressure Relief Procedure on page 11.
•
Relieve the pressure before checking or servicing
the equipment.
•
Check all possible problems and causes before disassembling the pump.
PROBLEM
CAUSE
SOLUTION
Pump cycles at stall or fails to hold
pressure at stall.
Worn check valve balls (301), seats
(201) or o-rings (202).
Replace. See 18.
Pump will not cycle, or cycles once
and stops.
Air valve is stuck or dirty.
Disassemble and clean air valve. See
page 16. Use filtered air.
Check valve ball (301) severely
worn and wedged in seat (201) or
manifold (102 or 103).
Replace ball and seat. See page 18.
Check valve ball (301) is wedged
Install Pressure Relief Valve
into seat (201), due to overpressur- (see page 10).
ization.
Pump operates erratically.
Air bubbles in fluid.
Dispensing valve clogged.
Relieve pressure and clear valve.
Clogged suction line.
Inspect; clear.
Sticky or leaking balls (301).
Clean or replace. See page 18.
Diaphragm ruptured.
Replace. See pages 19-21.
Restricted exhaust.
Remove restriction.
Suction line is loose.
Tighten.
Diaphragm ruptured.
Replace. See pages 19-21.
Loose inlet manifold (102), damTighten manifold clamps (113), or
aged seal between manifold and
replace seats (201) or o-rings (202).
seat (201), damaged o-rings (202). See page 18.
Chattering - noisy operation.
14
Loose diaphragm shaft bolt (107).
Tighten or replace (pages 19-21).
Damaged o-ring (108).
Replace. See pages 19-21.
Check valve balls do not seat prop- Reduce size/diameter of inlet line relative to outline line. Outlet line size
erly/cleanly due to imbalance
should not exceed pump size.
between fluid inlet and outlet line
sizing. Noise is accentuated with
light viscosity fluids.
311879F
Troubleshooting
PROBLEM
CAUSE
SOLUTION
Leak in inlet or outlet sanitary fitting.
Loose sanitary clamp.
Tighten clamp.
Damaged or worn gasket.
Replace gasket.
Misalignment of inlet/outlet hose or
pipe.
Use flexible hoses at pump inlet and
outlet.
Gasket does not seal.
Use a standard sanitary gasket of flexible material such as EPDM, Buna-N,
fluoroelastomer, or silicon.
Diaphragm ruptured.
Replace. See pages 19-21.
Loose diaphragm shaft bolt (107).
Tighten or replace. See pages 19-21.
Damaged o-ring (108).
Replace. See pages 19-21.
Worn air valve block (7), o-ring (6),
plate (8), pilot block (18), u-cups
(10), or pilot pin o-rings (17).
Repair or replace. See page 16.
Worn shaft seals (402).
Replace. See pages 19-21.
Air valve cover (2) or air valve cover
screws (3) are loose.
Tighten screws. See page 16.
Air valve gasket (4) or air cover
gasket (22) is damaged.
Inspect; replace. See pages 16, 22-23.
Air cover screws (25) are loose.
Tighten screws. See pages 22-23.
Fluid in exhaust air.
Pump exhausts excessive air at
stall.
Pump leaks air externally.
Pump leaks fluid externally from
ball check valves.
311879F
Loose manifolds (102, 103), damTighten manifold clamps (113), or
aged seal between manifold and
replace seats (201) or o-rings (202).
seat (201), damaged o-rings (202). See page 18.
15
Service
Service
Repairing the Air Valve
7. Clean all parts and inspect for wear or damage.
Replace as needed. Reassemble.
Tool Required
•
•
Torque wrench
Torx (T20) screwdriver or 7 mm (9/32 in.) socket
wrench
Needle-nose pliers
O-ring pick
Lithium base grease
•
•
•
Air Valve Repair Kit 255061 is available. Parts
included in the kit are marked with a symbol, for
example (4†). Use all the parts in the kit for the
best results.
Reassembly
1. If you replaced the bearings (12, 15), reinstall as
explained on page 24. Reassemble the fluid section.
2. Install the valve plate (8) in the cavity, seal down.
Install the three screws (3), using a Torx (T20)
screwdriver or 7 mm (9/32 in.) socket wrench.
Tighten until the screws bottom out on the housing.
See FIG. 8.
3. Install an o-ring (17†) on each pilot pin (16). Grease
the pins and o-rings. Insert the pins into the bearings (15), narrow end first. See FIG. 7.
Disassembly
4. Install a u-cup packing (10†) on each actuator piston (11), so the lips of the packings face the narrow
end of the pistons. See FIG. 7.
To reduce the risk of serious injury, whenever you are
instructed to relieve pressure, always follow the Pressure Relief Procedure on page 11.
1. Relieve the pressure.
2. With a Torx (T20) screwdriver or 7 mm (9/32 in.)
socket wrench, remove the six screws (3), air valve
cover (2), and gasket (4). See FIG. 5.
3. Move the valve carriage (5) to the center position
and pull it out of the cavity. Remove the valve block
(7) and o-ring (6) from the carriage. Using a needle-nose pliers, pull the pilot block (18) straight up
and out of the cavity. See FIG. 6.
4. Pull the two actuator pistons (11) out of the bearings
(12). Remove the u-cup packings (10) from the pistons. Pull the pilot pins (16) out of the bearings (15).
Remove the o-rings (17) from the pilot pins. See
FIG. 7.
5. Inspect the valve plate (8) in place. If damaged, use
a Torx (T20) screwdriver or 7 mm (9/32 in.) socket
wrench to remove the three screws (3). Remove the
valve plate (8). See FIG. 8.
5. Lubricate the u-cup packings (10†) and actuator pistons (11). Insert the actuator pistons in the bearings
(12), wide end first. Leave the narrow end of the pistons exposed. See FIG. 7.
6. Grease the lower face of the pilot block (18†) and
install so its tabs snap into the grooves on the ends
of the pilot pins (16). See FIG. 6.
7. Grease the o-ring (6†) and install it in the valve
block (7†). Push the block onto the valve carriage
(5). Grease the lower face of the valve block. See
FIG. 6.
8. Install the valve carriage (5) so its tabs slip into the
grooves on the narrow end of the actuator pistons
(11). See FIG. 6.
9. Align the valve gasket (4†) and cover (2) with the six
holes in the center housing (1). Secure with six
screws (3†), using a Torx (T20) screwdriver or 7 mm
(9/32 in.) socket wrench. Torque to 52-60 in-lb
(5.6-6.8 N•m). See FIG. 5.
6. Inspect the bearings (12, 15) in place. See FIG. 7.
The bearings are tapered and, if damaged, must be
removed from the outside. This requires disassembly of the fluid section. See page 24.
16
311879F
Service
2 Torque to 52-60 in-lb
(5.6-6.8 N•m)
1 Insert narrow end first
3 2
2 Grease
2
3 Install with lips facing narrow end of piston (11)
4 Insert wide end first
4†
10† 2 3
11 4
12
TI9086A
FIG. 5
FIG. 7
Detail
1 See detail at right
2 Grease
3 Grease lower face
2 17† 15 16 1
TI9089A
1 Tighten screws until they bottom
5
out on the housing
31
2 †6
3 †7
8†
TI9088A
18† 3
5 1
TI9090A
FIG. 6
311879F
TI9087A
FIG. 8
17
Service
Ball Check Valve Repair
1 Arrow (A) must point toward outlet manifold (103)
Tools Required
•
O-ring pick
2 Radiused seating surface must face the ball (301).
Large chamfer on O.D. must face o-ring.
Disassembly
•
•
A Fluid Section Repair Kit is available. Refer
to the Repair Kit Matrix parts section for the
appropriate pump size so that the correct kit
for your pump is ordered. Parts included in
the kit are marked with an asterisk, for example (202*). Use all the parts in the kit for the
best results.
103
113
301*
To ensure proper seating of the balls (301),
always inspect the seats (201) when replacing the balls. Replace seats as necessary if
seating surface shows evidence of wear. Also,
replace the o-rings (202) as necessary. PTFE
o-rings should be replaced every time manifolds are removed.
201 2
202*
101
A 1
To reduce the risk of serious injury, whenever you are
instructed to relieve pressure, always follow the Pressure Relief Procedure on page 11.
1. Relieve the pressure. Disconnect all hoses.
2. Remove the pump from its mounting.
301*
3. Remove the clamps (106) holding the outlet manifold (103) to the fluid covers (101). See FIG. 9.
201 2
4. Remove the o-rings (202), seats (201), and balls
(301) from the manifold (103).
202*
5. Turn the pump over and remove the inlet manifold
(102). Remove the o-rings (202), seats (201), and
balls (301) from the fluid covers (101).
113
Reassembly
1. Clean all parts and inspect for wear or damage.
Replace parts as needed.
2. Reassemble in the reverse order, following all notes
in FIG. 9. Be sure the ball checks and manifolds are
assembled exactly as shown. The arrows (A) on the
fluid covers (101) must point toward the outlet manifold (103).
18
102
TI8932a
FIG. 9
311879F
Service
Standard Diaphragm Repair
If your pump uses heavy-duty diaphragms, see
page 22.
Tools Required
•
•
•
•
•
To reduce the risk of serious injury, whenever you are
instructed to relieve pressure, always follow the Pressure Relief Procedure on page 11.
1. Relieve the pressure.
Torque wrench
15 mm socket wrench
19 mm open end wrench
O-ring pick
Lithium-base grease
2. Remove the manifolds and disassemble the ball
check valves as explained on page 18.
Disassembly
3. Remove the clamps (106) holding the fluid covers
(101) to the air covers (23). Pull the fluid covers
(101) off the pump. See FIG. 10.
A Fluid Section Repair Kit is available. Refer to
page 27, 35, or 43 to order the correct kit for your
pump. Parts included in the kit are marked with an
asterisk, for example (401*). Use all the parts in
the kit for the best results.
106
1
Arrow (A) must point toward air valve.
1
B
23
106
101
A
1
TI9091A
FIG. 10
311879F
19
Service
4. Loosen but do not remove the diaphragm shaft bolts
(107), using a 15 mm socket wrench on both bolts.
See FIG. 11.
d. On PTFE models only, install the backer (401*)
on the bolt. Make certain the side marked AIR
SIDE faces the center housing (1).
5. Unscrew one bolt from the diaphragm shaft (24) and
remove the o-ring (108), fluid side diaphragm plate
(105), diaphragm (403), backer (401) used only on
PTFE models, and air side diaphragm plate (104).
See FIG. 11.
e. Install the air side diaphragm plate (104) so the
rounded side faces the diaphragm (401). This
plate is stamped with its part number.
6. Pull the other diaphragm assembly and the diaphragm shaft (24) out of the center housing (1).
Hold the shaft flats with a 19 mm open end wrench,
and remove the bolt (107) from the shaft. Disassemble the remaining diaphragm assembly.
7. Inspect the diaphragm shaft (24) for wear or
scratches. If it is damaged, inspect the bearings (19)
in place. If the bearings are damaged, refer to page
24.
8. Reach into the center housing (1) with an o-ring pick
and hook the u-cup packings (402), then pull them
out of the housing. This can be done with the bearings (19) in place.
9. Clean all parts and inspect for wear or damage.
Replace parts as needed.
Reassembly
f.
Apply medium-strength (blue) Loctite® or equivalent to the bolt (107) threads. Screw the bolt
into the shaft (24) hand tight.
3. Grease the length and ends of the diaphragm shaft
(24), and slide it through the housing (1).
4. Assemble the other diaphragm assembly to the
shaft as explained in step 2.
5. Hold one shaft bolt (107) with a wrench and torque
the other bolt to 60-70 ft-lb (81-95 N•m) at 100 rpm
maximum.
6. Align the fluid covers (101) and the center housing
(1) so the arrows (A) on the covers face the same
direction as the air valve (B). Secure covers with the
clamps. See FIG. 10.
7. Reassemble the ball check valves and manifolds as
explained on page 18.
1. Install the shaft u-cup packings (402*) so the lips
face out of the housing (1). Lubricate the packings.
See FIG. 11.
2. Install the diaphragm assembly on one end of the
shaft (24) as follows:
a. Install the o-ring (108*) on the shaft bolt (107).
b.
Install the fluid side diaphragm plate (105) on
the bolt so the rounded side faces the diaphragm (401).
The fluid side diaphragm plate (105) is stainless
steel. This plate is not stamped with its part number. Be sure to install this plate on the fluid side of
the diaphragm.
c.
20
Install the diaphragm (403*). Make certain the
side marked AIR SIDE faces the center
housing (1).
311879F
Service
19
402* 1
105 2
Cutaway view, with
diaphragms in place
107 5
403* 3 6
1
24 104
4
2
401*
TI8935a
3
24 4
104 2
401* 3 6
403* 3
105 2
108* 107
5
TI8934a
1
24 4
1
Lips face out of housing (1).
2
Rounded side faces diaphragm (401).
3
Air side must face center housing (1).
4
Grease.
5
Apply medium strength (blue) Loctite® or
equivalent. Torque to 60-70 ft-lb (81-95 N•m)
at 100 rpm maximum.
6
Backer used on pumps with PTFE
diaphragms only.
TI8933a
FIG. 11
311879F
21
Service
Heavy-Duty Diaphragm Repair
If your pump uses standard diaphragms, see page
19.
Tools Required
•
•
•
•
Torque wrench
19 mm open end wrench
O-ring pick
Lithium-base grease
in place. If the bearings are damaged, refer to page
24.
8. Reach into the center housing (1) with an o-ring pick
and hook the u-cup packings (402), then pull them
out of the housing. This can be done with the bearings (19) in place.
9. Clean all parts and inspect for wear or damage.
Replace parts as needed.
Disassembly
A Fluid Section Repair Kit is available. Refer to
page 27, 35, or 43 to order the correct kit for your
pump. Parts included in the kit are marked with an
asterisk, for example (401*). Use all the parts in
the kit for the best results.
To reduce the risk of serious injury, whenever you are
instructed to relieve pressure, always follow the Pressure Relief Procedure on page 11.
1. Relieve the pressure.
24
403*
106
1
23
101
2. Remove the manifolds and disassemble the ball
check valves as explained on page 18.
3. Remove the clamps (106) holding the fluid covers
(101) to the air covers (23). Pull the fluid covers
(101) off the pump. See FIG. 12.
104
ti10630a
FIG. 12
4. Once the fluid covers are removed, the diaphragm
on the side of the pump which was last pressurized
with air will be separated from the center section/air
cover. This allows you to grip the diaphragms.
5. Diaphragms are assembled handtight. To loosen,
grip both diaphragms securely around the outer
edge and rotate counterclockwise. One diaphragm
assembly will come free and the other will remain
attached to the shaft. Remove the freed diaphragm
(403) and air side plate (104).
6. Pull the opposite diaphragm assembly and shaft
(24) out of the center housing (1). Hold the shaft
flats with a 19 mm open end wrench and remove the
diaphragm and air side plate from the shaft.
7. Inspect the diaphragm shaft (24) for wear or
scratches. If it is damaged, inspect the bearings (19)
22
311879F
Service
Reassembly
1. Install the shaft u-cup packings (402*) so the lips
face out of the housing (1). Lubricate the packings.
See FIG. 13.
B
24
2. Assemble the air side plate (104) onto the diaphragm (403). The wide, radiused side of the plate
must face the diaphragm. Apply medium-strength
(blue) Loctite® or equivalent to the threads of the
diaphragm assembly. Screw the assembly into the
shaft (24) hand tight.
3. Grease the length and ends of the diaphragm shaft
(24). Determine the orientation of the air valve by
checking which side the pilot pins (16) protrude farthest (see FIG. 14). This side will be supplied with air
first. Insert the shaft/diaphragm assembly into this
side of the pump. Assemble the fluid cover (101)
and clamp (106) so the arrow (A) on the cover faces
the same direction as the air valve (B). Securely
tighten the clamp.
4. Assemble the other diaphragm assembly to the
shaft as explained in step 2. This diaphragm will be
lifted off the air cover at this point.
104
403* 5
106
1
23
101
A
ti10631a
5
Apply medium strength (blue) Loctite® or
equivalent to bolt (not shown).
FIG. 13
5. Set the other fluid cover (101) in place on the diaphragm, so the arrow (A) on the cover faces the
same direction as the air valve (B). Supply the pump
with low pressure air (less than 7 psi [.05 MPa, 0.5
bar]). The diaphragm will very slowly pull onto the
air cover (23). You can support the movement with
your hand by gently pushing on the fluid cover (101).
CAUTION
Do not deform the diaphragm manually. The diaphragm needs uniform pressure to deform properly.
6. Assemble the fluid cover (101) and clamp (106) so
the arrow (A) on the cover faces the same direction
as the air valve (B). Securely tighten the clamp.
7. Reassemble the ball check valves and manifolds as
explained on page 18.
311879F
23
Service
Bearing and Air Gasket Removal
Tools Required
•
•
•
•
•
Torque wrench
10 mm socket wrench
Bearing puller
O-ring pick
Press, or block and mallet
Disassembly
Do not remove undamaged bearings.
To reduce the risk of serious injury, whenever you are
instructed to relieve pressure, always follow the Pressure Relief Procedure on page 11.
1. Relieve the pressure.
2. Remove the manifolds and disassemble the ball
check valves as explained on page 18.
3. Remove the fluid covers and diaphragm assemblies
as explained on page 19.
2. The bearings (12, 15, and 19) are tapered and can
only be installed one way. Insert the bearings into
the center housing (1), tapered end first. Using a
press or a block and rubber mallet, press-fit the
bearing so it is flush with the surface of the center
housing.
3. Reassemble the air valve as explained on page 16.
4. Align the new air cover gasket (22) so the pilot pin
(16) protruding from the center housing (1) fits
through the proper hole (H) in the gasket.
5. Align the air cover (23) so the pilot pin (16) fits in the
middle hole (M) of the three small holes near the
center of the cover. Install the screws (25),
handtight. Apply medium-strength (blue) Loctite® or
equivalent to the threads of the screws (25). See
FIG. 14. Using a 10 mm socket wrench, torque the
screws oppositely and evenly to 130-150 in-lb
(15-17 N•m).
6. Install the diaphragm assemblies and fluid covers as
explained on page 19.
7. Reassemble the ball check valves and manifolds as
explained on page 18.
If you are removing only the diaphragm shaft
bearing (19), skip step 4.
4. Disassemble the air valve as explained on page 16.
5. Using a 10 mm socket wrench, remove the screws
(25) holding the air covers (23) to the center housing
(1). See FIG. 14.
6. Remove the air cover gaskets (22). Always replace
the gaskets with new ones.
7. Use a bearing puller to remove the diaphragm shaft
bearings (19), air valve bearings (12) or pilot pin
bearings (15). Do not remove undamaged bearings.
8. If you removed the diaphragm shaft bearings (19)
reach into the center housing (1) with an o-ring pick
and hook the u-cup packings (402), then pull them
out of the housing. Inspect the packings. See FIG.
11.
Reassembly
1. If removed, install the shaft u-cup packings (402*)
so the lips face out of the housing (1). See FIG. 11.
24
311879F
Service
1 Insert bearings tapered end first
2
Press-fit bearings flush with surface of center housing (1)
3 Apply medium strength (blue) Loctite® or equivalent.
12 1 2
Torque to 130-150 in-lb (15-17 N•m)
Detail of air valve bearings
TI9093A
1
15
16
1 2
19 1 2
22
M
23
H
25 3
TI9092a
FIG. 14
311879F
25
Pump Matrix - 1040
Pump Matrix - 1040
1040 FDA-Compliant Stainless Steel Sanitary Pumps
Your Model No. is marked on the pump’s serial plate. To
determine the Model No. of your pump from the following matrix, select the six digits which describe your
pump, working from left to right. The first three digits are
always FD1, designating 1040 SST FDA-compliant
pumps. The remaining three digits define the materials
of construction. For example, a 1040 FDA pump with
FDA- Compliant
Diaphragm
Pump
1040 Stainless
Steel Air Motor
Stainless Steel
Fluid Section
FD1 - All 1040 Stainless Steel FDA-Compliant pumps.
PTFE o-rings, stainless steel seats, PTFE balls, and
PTFE diaphragms is Model FD1111. To order replacement parts, refer to the part lists on pages 29-30.
The digits in the matrix do not correspond to the reference numbers in the parts drawings and parts lists.
Seats and
O-rings
Balls
Diaphragms
1 (316 SST with
PTFE o-rings)
1 (PTFE)
1 (PTFE)
2 (316 SST with
EPDM o-rings)
2 (Santoprene®)
2 (Santoprene®)
3 (Neoprene
with SST core)
3 (PTFE
Heavy-Duty)
Available Configurations
• FD1111
• FD1122
• FD1211
• FD1222
• FD1113
• FD1213
• FD1132
• FD1232
26
311879F
Repair Kit Matrix - 1040
Repair Kit Matrix - 1040
For 1040 Stainless Steel Sanitary Pumps
Repair Kits may be ordered separately. To repair the air
valve, order Part No. 255061 (see page 28). Parts
included in the Air Valve Repair Kit are marked with a
symbol in the parts list, for example (4†).
ing three digits define the materials of construction.
Parts included in the kit are marked with an asterisk in
the parts list, for example (201*). For example, if your
pump has stainless steel seats, PTFE o-rings, PTFE
balls, and PTFE diaphragms, order Repair Kit
FK1111.
To repair your pump, select the six digits which describe
your pump from the following matrix, working from left to
right. The first three digits are always FK1. The remain-
Diaphragm Pump
Null
Pump Size
FK1 for all 1040 SST FDA-Compliant Pumps.
The digits in the matrix do not correspond to the reference numbers in the parts drawings and parts lists.
Seats and O-rings
Balls
Diaphragms
1 (316 SST with
PTFE o-rings)
1 (PTFE)
white
1 (PTFE)
white
2 (316 SST with
EPDM o-rings)
2 (Santoprene®)
blue
2 (Santoprene®)
blue
3 (Neoprene
with SST core)
3 (PTFE
Heavy-Duty)
Available Configurations
• FK1111
• FK1122
• FK1211
• FK1222
• FK1113
• FK1213
• FK1132
• FK1232
311879F
27
Parts - 1040
Parts - 1040
Detail of Heavy-Duty Diaphragm
403*
110▲
104
103
3
2
†10 †4
11
113
105
5
108*
†17
106
107
6†
7†
201
202*
16
†18
8†
3
301*
104
16
17†
401*
1
12
403*
101
10†
11
22
23
25
15
402*
20
1
24
19
301*
111
201
202*
1 Used on pumps with PTFE diaphragms only.
*
†
These parts are included in the Pump Repair Kit which may be purchased
separately. Refer to the Repair Kit Matrix on page 27 to determine the correct
kit for your pump.
113
These parts are included in Air Valve Repair Kit 255061 which may be purchased separately.
▲ Replacement Danger and Warning labels, tags, and cards are available at no
102
cost.
TI10634a
28
311879F
Parts - 1040
Air Motor Parts List (Matrix Column 2)
Ref.
Part No.
Description
Qty
1
15K009
HOUSING, center; SST
1
2
15A735
COVER, air valve; SST
1
3
116344
SCREW, mach, hex flange hd;
M5 x 0.8; 12 mm (0.47 in.)
9
4†
188618
GASKET, cover
1
5
188855
CARRIAGE; aluminum
1
6†
108730
O-RING; nitrile
1
7†
188616
BLOCK, air valve; acetal
1
8†
15H178
PLATE, air valve; SST
1
10†
112181
PACKING, u-cup; nitrile
2
11
188612
PISTON, actuator; acetal
2
12
188613
BEARING, piston; acetal
2
15
188611
BEARING, pin; acetal
2
16
188610
PIN, pilot; SST
2
17†
157628
O-RING; buna-N
2
18†
188614
BLOCK, pilot; acetal
1
19
188609
BEARING, shaft; acetal
2
20
116344
SCREW, grounding
1
22
188603
GASKET, air cover; foam
2
23
15G667
COVER, air, SST
2
24
188608
SHAFT, diaphragm; SST
1
25
112178
SCREW; M8 x 1.25; 25 mm
(1 in.); stainless steel
12
† These parts are included in Air Valve Repair kit 255061 which may be purchased separately.
311879F
29
Parts - 1040
Fluid Section Parts List (Matrix Column 3)
Diaphragm Parts List (Matrix Column 6)
Ref.
Part No.
Description
Qty
Digit
Ref.
101
277262
COVER, fluid; SST
2
1
401*
102
277265
MANIFOLD, inlet; SST
1
103
277266
MANIFOLD, outlet; SST
1
106
15G698
CLAMP, diaphragm
2
110▲
188621
LABEL, warning
1
111
15G332
MUFFLER
113
620223
CLAMPS, sanitary
Part No.
Description
Qty
DIAPHRAGM; backer;
EPDM
2
402*
112181
PACKING; u-cup; nitrile
2
403*
188605
DIAPHRAGM; PTFE
2
104
188607
PLATE, air side;
aluminum
2
1
105
15C039
PLATE, fluid side; SST
2
4
107
189044
BOLT; M12 x 1.75;
35 mm (1.38 in.); SST
2
108*
104319
O-RING; PTFE
2
402*
112181
PACKING; u-cup; nitrile
2
403*
188857
2
▲Replacement Danger and Warning labels, tags, and cards
are available at no cost.
DIAPHRAGM; Santoprene
104
188607
PLATE, air side;
aluminum
2
Seat Parts List (Matrix Column 4)
105
15C039
PLATE, fluid side; SST
2
107
189044
BOLT; M12 x 1.75;
35 mm (1.38 in.); SST
2
108*
104319
O-RING; PTFE
2
* These parts are included in the Pump Repair Kit which
may be purchased separately. Refer to the Repair Kit Matrix on
page 27 to determine the correct kit for your pump.
Digit
Ref.
Part No.
Description
Qty
1
201
15H824
SEAT; 316 SST
4
202*
15J280
O-RING; PTFE
4
201
15H824
SEAT; 316 SST
4
202*
15H827
O-RING; EPDM
4
2
2
3
289224 Kit, heavy-duty diaphragm, PTFE; includes
403 and 104
402*
112181
PACKING; u-cup; nitrile
2
403*
253626
DIAPHRAGM;
Heavy-Duty; PTFE;
includes two diaphragms and two packings (402)
1
104
15H809
PLATE, air side;
aluminum
2
Ball Parts List (Matrix Column 5)
Digit
Ref.
Part No.
Description
Qty
1
301*
112088
BALL; PTFE
4
2
301*
112092
BALL; Santoprene®
4
3
301*
15H832
BALL; neoprene/SST
core
4
30
* These parts are included in the Pump Repair Kit which
may be purchased separately. Refer to the Repair Kit Matrix on
page 27 to determine the correct kit for your pump.
311879F
Dimensional Drawing - 1040
Dimensional Drawing - 1040
IN
MM
IN
MM
IN/UTLET
3ANITARY&LANGE
!IR)NLET
NPTF
IN
MM
IN
MM
Pump Mounting
Hole Pattern
IN
MM
IN
MM
!IR%XHAUST
MUFFLERINCLUDED
NPTF
IN
MM
/VERALL7IDTHINMM
IN
MM
&OURIN
MM
DIAMETERHOLES
IN)NLET
3ANITARY&LANGE
TI9094A
IN
MM
1040 FDA
311879F
31
Technical Data - 1040
Technical Data - 1040
Maximum fluid working pressure . . . . . . . . . . . . . . . . . . .
Air pressure operating range . . . . . . . . . . . . . . . . . . . . . .
Maximum air consumption . . . . . . . . . . . . . . . . . . . . . . . .
Air consumption at 70 psi/20 gpm . . . . . . . . . . . . . . . . . .
Maximum free-flow delivery . . . . . . . . . . . . . . . . . . . . . . .
Maximum pump speed . . . . . . . . . . . . . . . . . . . . . . . . . . .
* Gallons (Liters) per cycle . . . . . . . . . . . . . . . . . . . . . . . .
120 psi (0.8 MPa, 8 bar)
20-120 psi (0.14-0.8 MPa, 1.4-8 bar)
50 scfm
Maximum suction lift . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Maximum size pumpable solids . . . . . . . . . . . . . . . . . . . .
** Maximum Noise Level at 100 psi, full flow . . . . . . . . . .
** Sound Power Level . . . . . . . . . . . . . . . . . . . . . . . . . . . .
** Noise Level at 70 psi and 50 cpm. . . . . . . . . . . . . . . . .
29 ft (8.83 m) wet, 16 ft (4.87 m) dry
1/8 in. (3.2 mm)
92 dBa
100 dBa
73 dBa
18 scfm (see chart)
41 gpm (159 l/min)
256 cpm
0.16 (0.57)
PTFE 220°F (104.4°C)
Maximum fluid operating temperature is based on the folSantoprene® 180°F (82.2°C)
lowing maximum diaphragm, ball, and seat temperature
EPDM 275°F (135°C)
ratings. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Neoprene 200°F (93°C)
Stainless steel 250°F (121.1°C)
Air inlet size . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0.5 in. npt(f)
Fluid inlet size. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.5 in. sanitary flange
Fluid outlet size. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.5 in. sanitary flange
Wetted parts
***All fluid contact materials are FDA-compliant and meet the United States Code of Federal Regulations (CFR)
Title 21, Section 177.
Wetted materials on all models . . . . . . . . . . . . . . . . . . . . 316 SST
Wetted material depending on model. . . . . . . . . . . . . . . . EPDM, Neoprene, PTFE, Santoprene®
CAUTION:
Santoprene® may be used only with non-fatty, non-oily foods or alcohols up to 15%.
300 series stainless steel, polyester (labels), LDPE foam
Non-wetted external parts . . . . . . . . . . . . . . . . . . . . . . . .
(gasket)
Weight
All models . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55 lb. (24.9 kg)
Santoprene® is a registered trademark of the Monsanto Co.
Loctite® is a registered trademark of the Loctite Corporation.
*
Displacement per cycle may vary based on suction condition, discharge head, air pressure, and fluid type.
**
Noise levels measured with the pump mounted to a solid surface. Sound power measured per
ISO Standard 9614-1.
***
The pump user must verify that the construction materials meet their specific application requirements.
32
311879F
Performance Chart - 1040
Performance Chart - 1040
Test Conditions: Pump tested in water with inlet submerged
Fluid Pressure Curves
To find Fluid Outlet Pressure
(psi/MPa/bar) at a specific fluid flow (gpm/lpm) and
operating air pressure (psi/MPa/bar):
1. Locate fluid flow rate along bottom of chart.
2. Follow vertical line up to intersection with selected
operating air pressure curve.
3. Follow left to scale to read fluid outlet pressure.
120
(0.84, 8.4)
100
(0.7, 7)
psi (MPa, bar)
at 120 psi (0.7 MPa, 7 bar) operating air pressure
at 100 psi (0.7 MPa, 7 bar) operating air pressure
at 70 psi (0.48 MPa, 4.8 bar) operating air pressure
at 40 psi (0.28 MPa, 2.8 bar) operating air pressure
Fluid Outlet Pressure
A
B
C
D
80
(0.55, 5.5)
60
(0.41, 4.1)
40
(0.28, 2.8)
20
(0.14, 1.4)
0
5
(19)
10
(38)
15
(57)
20
(76)
25
(95)
30
(114)
35
(133)
Fluid Flow
40
(152)
TI8736A
gpm (lpm)
TI8742A
Air Consumption Curves
To find Pump Air Consumption
(scfm or m3/min) at a specific fluid flow (gpm/lpm) and
operating air pressure (psi/MPa/bar):
1. Locate fluid flow rate along bottom of chart.
2. Read vertical line up to intersection with selected
operating air pressure curve.
3. Follow left to scale to read air consumption.
60
(0.41, 4.1)
scfm (m3/min)
at 120 psi (0.7 MPa, 7 bar) operating air pressure
at 100 psi (0.7 MPa, 7 bar) operating air pressure
at 70 psi (0.48 MPa, 4.8 bar) operating air pressure
at 40 psi (0.28 MPa, 2.8 bar) operating air pressure
Air Consumption
A
B
C
D
40
(0.28, 2.8)
20
(0.14, 1.4)
0
5
(19)
10
(38)
15
(57)
20
(76)
25
(95)
30
(114)
35
(133)
40
(152)
Fluid Flow
gpm (lpm)
TI8737A
TI8742A
311879F
33
Pump Matrix - 1590
Pump Matrix - 1590
1590 FDA-Compliant Stainless Steel Sanitary Pumps
Your Model No. is marked on the pump’s serial plate. To
determine the Model No. of your pump from the following matrix, select the six digits which describe your
pump, working from left to right. The first three digits are
always FD2, designating 1590 SST FDA compliant diaphragm pumps. The remaining three digits define the
materials of construction. For example, a 1590 FDA
FDA-Compliant
Diaphragm
Pump
1590 Stainless
Steel Air Motor
Stainless Steel
Fluid Section
FD2 - All 1590 Stainless Steel FDA-Compliant Pumps
pump with a stainless steel motor, stainless steel fluid
section, stainless steel seats, PTFE o-rings, PTFE balls,
and PTFE diaphragms is Model No. FD2111. To order
replacement parts, refer to the part lists on pages 37-38.
The digits in the matrix do not correspond to the reference numbers in the parts drawings and parts lists.
Seats and
O-rings
Balls
Diaphragms
1 (316 SST with
PTFE o-rings)
1 (PTFE)
1 (PTFE)
2 (316 SST with
EPDM o-rings)
2 (Santoprene®)
2 (Santoprene®)
3 (Neoprene
with SST core)
3 (PTFE
Heavy-Duty)
Available Configurations
• FD2111
• FD2122
• FD2211
• FD2222
• FD2113
• FD2213
• FD2132
• FD2232
34
311879F
Repair Kit Matrix - 1590
Repair Kit Matrix - 1590
For 1590 Stainless Steel Sanitary Pumps
Repair Kits may be ordered separately. To repair the air
valve, order Part No. 255061 (see page 28). Parts
included in the Air Valve Repair Kit are marked with a
symbol in the parts list, for example (4†).
To repair your pump, select the six digits which describe
your pump from the following matrix, working from left to
right. The first three digits are always FK2. The remaining three digits define the materials of construction.
Diaphragm
Pump
Null
Pump Size
FK2 - All 1590 SST FDA-Compliant Pumps
Parts included in the kit are marked with an asterisk in
the parts list, for example (201*). For example, if your
pump has stainless steel seats, PTFE o-rings, PTFE
balls, and PTFE diaphragms, order Repair Kit
FK2111.
The digits in the matrix do not correspond to the reference numbers in the parts drawings and parts lists.
Seats and
O-rings
Balls
Diaphragms
1 (316 SST with
PTFE o-rings)
1 (PTFE)
white
1 (PTFE)
white
2 (316 SST with
EPDM o-rings)
2 (Santoprene®)
blue
2 (Santoprene®)
blue
3 (Neoprene
with SST core)
3 (PTFE
Heavy-Duty)
Available Configurations
• FK2111
• FK2122
• FK2211
• FK2222
• FK2113
• FK2213
• FK2132
• FK2232
311879F
35
Parts - 1590
Parts - 1590
Detail of Heavy-Duty Diaphragm
110▲
403*
103
104
3
113
2
†4
*301
†10
105
5
106
11
108*
16
†18
*202
107
6†
7†
8†
†17
201
104
16
17†
3
401*
1
403*
12
10†
11
22
23
25
101
24
*301
402*
1
15
19
201
20
111
*202
13
113
1 Used on pumps with PTFE diaphragms only.
*
These parts are included in the Pump Repair Kit which may be purchased
separately. Refer to the Repair Kit Matrix on page 35 to determine the correct
kit for your pump.
†
These parts are included in Air Valve Repair Kit 255061 which may be purchased separately.
▲ Replacement Danger and Warning labels, tags, and cards are available at no
102
cost.
TI8927b
36
311879F
Parts - 1590
Air Motor Parts List (Matrix Column 2)
Ref.
Part No.
Description
Qty
1
15K009
HOUSING, center; SST
1
2
15A735
COVER, air valve; SST
1
3
116344
SCREW, mach, hex flange hd; M5
x 0.8; 12 mm (0.47 in.)
9
4†
188618
GASKET, cover;
1
5
188855
CARRIAGE; aluminum
1
6†
108730
O-RING; nitrile
1
7†
188616
BLOCK, air valve; acetal
1
8†
15H178
PLATE, air valve; SST
1
10†
112181
PACKING, u-cup; nitrile
2
11
188612
PISTON, actuator; acetal
2
12
188613
BEARING, piston; acetal
2
13
103778
PLUG, pipe
2
15
188611
BEARING, pin; acetal
2
16
188610
PIN, pilot; SST
2
17†
157628
O-RING; buna-N
2
18†
188614
BLOCK, pilot; acetal
1
19
188609
BEARING, shaft; acetal
2
20
116344
SCREW, grounding
1
22
188603
GASKET, air cover; foam
2
23
15G668
COVER, air; SST
2
24
189245
SHAFT, diaphragm; SST
1
25
112178
SCREW; M8 x 1.25; 25 mm (1 in.);
stainless steel
12
† These parts are included in Air Valve Repair Kit 255061 which
may be purchased separately.
311879F
37
Parts - 1590
Fluid Section Parts List (Matrix Column 3)
Diaphragm Parts List (Matrix Column 6)
Digit
Ref.
Part No.
Description
Qty
S
101
277263
COVER, fluid; SST
2
102
277267
MANIFOLD, inlet; SST
1
103
277268
MANIFOLD, outlet;
SST
1
402*
106
15G699
CLAMP, diaphragm
2
110▲
188621
LABEL, warning
1
111
15G332
MUFFLER
1
113
15D475
CLAMP, sanitary
4
Digit
Ref.
1
401*
Seat Parts List (Matrix Column 4)
Digit
Ref.
Part No.
Description
Qty
1
201
15H825
SEAT; 316 stainless
steel
4
202*
15H830
O-RING; PTFE
4
201
15H825
SEAT; 316 stainless
steel
4
202*
15H828
O-RING; EPDM
4
2
2
*
These parts are included in the Pump Repair Kit which
may be purchased separately. Refer to the Repair Kit Matrix on
page 35 to determine the correct kit for your pump.
▲ Replacement Danger and Warning labels, tags and cards
are available at no cost.
Ball Parts List (Matrix Column 5)
Digit
Ref.
Part No.
Description
Qty
1
301*
112419
BALL; PTFE
4
2
301*
112421
BALL; Santoprene®
4
3
301*
15H833
BALL; neoprene/SST
core
4
3
Part No.
Description
Qty
DIAPHRAGM; backer;
EPDM
2
112181
PACKING; u-cup;
nitrile
2
403*
15K312
DIAPHRAGM; PTFE
2
104
15K448
PLATE, air side;
aluminum
2
105
189309
PLATE, fluid side; SST
2
107
189410
BOLT; M12 x 1.75;
35 mm (1.38 in.); SST
2
108*
104319
O-RING; PTFE
2
402*
112181
PACKING; u-cup;
nitrile
2
403*
189426
DIAPHRAGM;
Santoprene®
2
104
15K448
PLATE, air side;
aluminum
2
105
189309
PLATE, fluid side; SST
2
107
189410
BOLT; M12 x 1.75;
35 mm (1.38 in.); SST
2
108*
104319
O-RING; PTFE
2
289225 Kit, heavy-duty diaphragm, PTFE;
includes 403 and 104
402*
112181
PACKING; u-cup;
nitrile
2
403*
253627
DIAPHRAGM;
Heavy-Duty; PTFE;
includes two diaphragms and two
packings (402)
1
104
15H810
PLATE, air side;
aluminum
2
*
These parts are included in the Pump Repair Kit which
may be purchased separately. Refer to the Repair Kit Matrix on
page 35 to determine the correct kit for your pump.
38
311879F
Dimensional Drawing - 1590
Dimensional Drawing - 1590
IN
MM
IN
MM
IN/UTLET
3ANITARY&LANGE
!IR)NLET
NPTF
IN
MM
IN
MM
Pump Mounting
Hole Pattern
IN
MM
IN
MM
!IR%XHAUST
MUFFLERINCLUDED
NPTF
IN
MM
/VERALL7IDTHINMM
IN)NLET
3ANITARY&LANGE
IN
MM
&OURIN
MM
DIAMETERHOLES
IN
MM
TI9095a
1590 FDA
311879F
39
Technical Data - 1590
Technical Data - 1590
Maximum fluid working pressure . . . . . . . . . . . . . . . . . . .
Air pressure operating range . . . . . . . . . . . . . . . . . . . . . .
Maximum air consumption . . . . . . . . . . . . . . . . . . . . . . . .
Air consumption at 70 psi/50 gpm . . . . . . . . . . . . . . . . . .
Maximum free-flow delivery . . . . . . . . . . . . . . . . . . . . . . .
Maximum pump speed . . . . . . . . . . . . . . . . . . . . . . . . . . .
* Gallons (Liters) per cycle . . . . . . . . . . . . . . . . . . . . . . . .
120 psi (0.8 MPa, 8 bar)
20-120 psi (0.14-0.8 MPa, 1.4-8 bar)
130 scfm
Maximum suction lift . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Maximum size pumpable solids . . . . . . . . . . . . . . . . . . . .
** Maximum Noise Level at 100 psi, full flow . . . . . . . . . .
** Sound Power Level . . . . . . . . . . . . . . . . . . . . . . . . . . . .
** Noise Level at 70 psi and 50 cpm. . . . . . . . . . . . . . . . .
29 ft (8.83 m) wet, 14 ft (4.26 m) dry
3/16 in. (4.8 mm)
88 dBa
95 dBa
79 dBa
42 scfm (see chart)
100 gpm (379 l/min)
200 cpm
0.5 (1.9)
PTFE 220°F (104.4°C)
Maximum fluid operating temperature is based on the fol- Santoprene® 180°F (82.2°C)
lowing maximum diaphragm, ball, and seat temperature Neoprene 200°F (93°C)
ratings. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . EPDM 275°F (135°C)
Stainless steel 250°F (121.1°C)
Air inlet size . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0.5 in. npt(f)
Fluid inlet size. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.0 in. Sanitary flange
Fluid outlet size. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.0 in. Sanitary flange
Wetted parts
***All fluid contact materials are FDA-compliant and meet the United States Code of Federal Regulations (CFR)
Title 21, Section 177.
Wetted materials on all models . . . . . . . . . . . . . . . . . . . . 316 SST
Wetted material depending on model. . . . . . . . . . . . . . . . EPDM, Neoprene, PTFE, Santoprene®
CAUTION:
Santoprene® may be used only with non-fatty, non-oily foods or alcohols up to 15%.
300 series stainless steel, polyester (labels), LDPE foam
Non-wetted external parts . . . . . . . . . . . . . . . . . . . . . . . .
(gasket)
Weight
All models . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89 lb (40.3 kg)
Santoprene® is a registered trademark of the Monsanto Co.
Loctite® is a registered trademark of the Loctite Corporation.
*
Displacement per cycle may vary based on suction condition, discharge head, air pressure, and fluid type.
**
Noise levels measured with the pump mounted to a solid surface. Sound power measured per
ISO Standard 9614-1.
***
The pump user must verify that the construction materials meet their specific application requirements.
40
311879F
Performance Chart - 1590
Performance Chart - 1590
Test Conditions: Pump tested in water with inlet submerged
Fluid Pressure Curves
To find Fluid Outlet Pressure
(psi/MPa/bar) at a specific fluid flow (gpm/lpm) and
operating air pressure (psi/MPa/bar):
1. Locate fluid flow rate along bottom of chart.
2. Follow vertical line up to intersection with selected
operating air pressure curve.
3. Follow left to scale to read fluid outlet pressure.
140
(0.96, 9.6)
120
(0.84, 8.4)
psi (MPa, bar)
at 120 psi (0.7 MPa, 7 bar) operating air pressure
at 100 psi (0.7 MPa, 7 bar) operating air pressure
at 70 psi (0.48 MPa, 4.8 bar) operating air pressure
at 40 psi (0.28 MPa, 2.8 bar) operating air pressure
Fluid Outlet Pressure
A
B
C
D
100
(0.7, 7)
80
(0.55, 5.5)
60
(0.41, 4.1)
40
(0.28, 2.8)
20
(0.14, 1.4)
0
20
(75)
40
(151)
60
(227)
80
(302)
120
(454)
100
(378)
Fluid Flow
TI8738A
gpm (lpm)
TI8742A
Air Consumption Curves
1. Locate fluid flow rate along bottom of chart.
2. Read vertical line up to intersection with selected
operating air pressure.
3. Follow left to scale to read air consumption.
120
(0.84, 8.4)
scfm (m3/min)
To find Pump Air Pressure
(scfm or m3/min) at a specific fluid flow (gpm/lpm)
and operating air pressure (psi/MPa/bar):
140
(0.96, 9.6)
Air Consumption
A at 120 psi (0.7 MPa, 7 bar) operating air pressure
B at 100 psi (0.7 MPa, 7 bar) operating air pressure
C at 70 psi (0.48 MPa, 4.8 bar) operating air pressure
D at 40 psi (0.28 MPa, 2.8 bar) operating air pressure
100
(0.7, 7)
80
(0.55, 5.5)
60
(0.41, 4.1)
40
(0.28, 2.8)
20
(0.14, 1.4)
0
20
(75)
40
(151)
60
(227)
Fluid Flow
gpm (lpm)
80
(302)
120
(454)
100
(378)
TI8739A
TI8742A
311879F
41
Pump Matrix - 2150
Pump Matrix - 2150
2150 FDA-Compliant Stainless Steel Sanitary Pumps
Your Model No. is marked on the pump’s serial plate. To
determine the Model No. of your pump from the following matrix, select the six digits which describe your
pump, working from left to right. The first three digits are
always FD3, designating 2150 SST FDA compliant diaphragm pumps. The remaining three digits define the
materials of construction. For example, a pump with an
FDA-Compliant
Diaphragm
Pump
2150 Stainless
Steel Air Motor
Stainless Steel
Fluid Section
FD3 - All 2150 SST FDA-Compliant Pumps
aluminum air motor, stainless steel fluid section, stainless steel seats, PTFE o-rings, PTFE balls, and PTFE
diaphragms is Model No. FD3111. To order replacement parts, refer to the part lists on pages 45-46.
The digits in the matrix do not correspond to the reference numbers in the parts drawings and parts lists.
Seats and
O-rings
Balls
Diaphragms
1 (316 SST with
PTFE o-rings)
1 (PTFE)
1 (PTFE)
2 (316 SST with
EPDM o-rings)
2 (Santoprene®)
2 (Santoprene®)
3 (Neoprene
with SST core)
3 (PTFE
Heavy-Duty)
Available Configurations
• FD3111
• FD3122
• FD3211
• FD3222
• FD3113
• FD3213
• FD3132
• FD3232
42
311879F
Repair Kit Matrix - 2150
Repair Kit Matrix - 2150
For 2150 Stainless Steel Sanitary Pumps
Repair Kits may be ordered separately. To repair the air
valve, order Part No. 255061 (see page 28). Parts
included in the Air Valve Repair Kit are marked with a
symbol in the parts list, for example (4†).
To repair your pump, select the six digits which describe
your pump from the following matrix, working from left to
right. The first three digits are always FD3. The remaining three digits define the materials of construction.
Diaphragm
Pump
Null
Pump Size
FK3 - All 2150 SST Sanitary Pumps
Parts included in the kit are marked with an asterisk in
the parts list, for example (201*). For example, if your
pump has stainless steel seats, PTFE o-rings, PTFE
balls, and PTFE diaphragms, order Repair Kit
FK3111.
The digits in the matrix do not correspond to the reference numbers in the parts drawings and parts lists.
Seats and
O-rings
Balls
Diaphragms
1 (316 SST with
PTFE o-rings)
1 (PTFE)
white
1 (PTFE)
white
2 (316 SST with
EPDM o-rings)
2 (Santoprene®)
blue
2 (Santoprene®)
blue
3 (Neoprene
with SST core)
3 (PTFE
Heavy-Duty)
Available Configurations
• FK3111
• FK3122
• FK3211
• FK3222
• FK3113
• FK3213
• FK3132
• FK3232
311879F
43
Parts - 2150
Parts - 2150
Detail of Heavy-Duty Diaphragm
110▲
403*
104
103
3
2
†4
†10
113
5
11
*301
6†
105
†17
106
16
†18
201
108*
*202
7†
8†
3
107
104
16 17† 12
10†
11
401* 1
403*
23
25
15
24
101
1
402*
19
*301
20
22
111
13
201
*202
113
1
Used on PTFE models only.
*
These parts are included in the Pump Repair Kit which may be purchased
separately. Refer to the Repair Kit Matrix on page 42 to determine the correct kit for your pump.
†
These parts are included in Air Valve Repair Kit 255061 which may be purchased separately.
▲
Replacement Danger and Warning labels, tags and cards are available at
no cost.
44
102
TI8929b
311879F
Parts - 2150
Air Motor Parts List (Matrix Column 2)
Ref.
Part No.
Description
1
15K009
HOUSING, center; SST
1
2
15A735
COVER, air valve; SST
1
3
116344
SCREW, mach, hex flange hd;
M5 x 0.8; 12 mm (0.47 in.)
9
4†
188618
GASKET, cover
1
5
188855
CARRIAGE; aluminum
1
6†
108730
O-RING; nitrile
1
7†
188616
BLOCK, air valve; acetal
1
8†
15H178
PLATE, air valve; SST
1
10†
112181
PACKING, u-cup; nitrile
4
11
188612
PISTON, actuator; acetal
2
12
188613
BEARING, piston; acetal
2
13‡
103778
PLUG, pipe
2
15
188611
BEARING, pin; acetal
2
16
188610
PIN, pilot; SST
2
17†
157628
O-RING; buna-N
2
18†
188614
BLOCK, pilot; acetal
1
19
188609
BEARING, shaft; acetal
2
20
116344
SCREW, grounding
1
22
188603
GASKET, air cover; foam
2
23
15H859
COVER, air; SST
2
24
189304
SHAFT, diaphragm; SST
1
25
†
112178
SCREW; M8 x 1.25; 25 mm
(1 in.); stainless steel
Qty
12
These parts are included in Air Valve Repair Kit 255061 which may be purchased separately.
311879F
45
Parts - 2150
Fluid Section Parts List (Matrix Column 3)
Ref.
Part No.
Description
Qty
101
277264
COVER, fluid; SST
2
102
277269
MANIFOLD, inlet; SST
1
103
277270
MANIFOLD, outlet; SST
1
106
15H513
CLAMP, sanitary, diaphragm
2
110▲
188621
LABEL, warning
1
111
15G332
MUFFLER
1
113
510490
CLAMP, sanitary
4
Diaphragm Parts List (Matrix Column 6)
Digit
Ref.
1
401*
Seat Parts List (Matrix Column 4)
Digit
Ref.
Part No.
Description
Qty
1
201
15H826
SEAT; 316 SST
4
202*
15H831
O-RING; PTFE
4
201
15H826
SEAT; 316 SST
4
202*
15H829
O-RING; EPDM
4
2
2
*
These parts are included in the Pump Repair Kit which
may be purchased separately. Refer to the Repair Kit Matrix on
page 42 to determine the correct kit for your pump.
▲Replacement Danger and Warning labels, tags and cards
Part No.
3
Digit
Ref.
Part No.
Description
Qty
1
301*
112359
BALL; PTFE
4
2
301*
112361
BALL; Santoprene®
4
3
301*
15H834
BALL; neoprene/SST
core
4
Qty
DIAPHRAGM; backer;
EPDM
2
402*
112181
PACKING; u-cup;
nitrile
2
403*
15K313
DIAPHRAGM; PTFE
2
104
189298
PLATE, air side;
aluminum
2
105
189299
PLATE, fluid side; SST
2
107
189410
BOLT; M12 x 1.75;
55 mm (2.16 in.); SST
2
108*
104319
O-RING; PTFE
2
402*
112181
PACKING; u-cup;
nitrile
2
403*
189296
DIAPHRAGM;
Santoprene®
2
104
189298
PLATE, air side;
aluminum
2
105
189299
PLATE, fluid side; SST
2
107
189410
BOLT; M12 x 1.75;
55 mm (2.16 in.); SST
2
108*
104319
O-RING; PTFE
2
are available at no cost.
Ball Parts List (Matrix Column 5)
Description
289226 Kit, heavy-duty diaphragm, PTFE;
includes 403 and 104
402*
112181
PACKING; u-cup;
nitrile
2
403*
253628
DIAPHRAGM;
Heavy-Duty; PTFE;
includes two diaphragms and two
packings (402)
1
104
15H811
PLATE, air side;
aluminum
2
*
These parts are included in the Pump Repair Kit which
may be purchased separately. Refer to the Repair Kit Matrix on
page 42 to determine the correct kit for your pump.
46
311879F
Dimensional Drawing - 2150
Dimensional Drawing - 2150
IN
MM
IN
MM
IN/UTLET
3ANITARY&LANGE
!IR)NLET
NPTF
IN
MM
IN
MM
Pump Mounting
Hole Pattern
IN
MM
IN
MM
IN
MM
!IR%XHAUST
MUFFLERINCLUDED
NPTF
IN
MM
/VERALL7IDTHINMM
&OURIN
MM
DIAMETERHOLES
IN)NLET
3ANITARY&LANGE
TI9096a
IN
MM
2150 FDA
311879F
47
Technical Data - 2150
Technical Data - 2150
Maximum fluid working pressure . . . . . . . . . . . . . . . . . . .
Air pressure operating range . . . . . . . . . . . . . . . . . . . . . .
Maximum air consumption . . . . . . . . . . . . . . . . . . . . . . . .
Air consumption at 70 psi/80 gpm . . . . . . . . . . . . . . . . . .
Maximum free-flow delivery . . . . . . . . . . . . . . . . . . . . . . .
Maximum pump speed . . . . . . . . . . . . . . . . . . . . . . . . . . .
* Gallons (Liters) per cycle . . . . . . . . . . . . . . . . . . . . . . . .
120 psi (0.8 MPa, 8 bar)
20-120 psi (0.14-0.8 MPa, 1.4-8 bar)
175 scfm
Maximum suction lift . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Maximum size pumpable solids . . . . . . . . . . . . . . . . . . . .
** Maximum Noise Level at 100 psi, full flow . . . . . . . . . .
** Sound Power Level . . . . . . . . . . . . . . . . . . . . . . . . . . . .
** Noise Level at 70 psi and 50 cpm. . . . . . . . . . . . . . . . .
29 ft (8.83 m) wet, 16 ft (4.87 m) dry
1/4 in. (6.3 mm)
95 dBa
102 dBa
84 dBa
70 scfm (see chart)
160 gpm (568 lpm)
165 cpm
0.97 (3.67)
PTFE 220°F (104.4°C)
Maximum fluid operating temperature is based on the fol- Santoprene® 180°F (82.2°C)
lowing maximum diaphragm, ball, and seat temperature Neoprene 200°F (93°C)
ratings. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . EPDM 275°F (135°C)
Stainless steel 250°F (121.1°C)
Air inlet size . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0.5 in. npt(f)
Fluid inlet size. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.5 in. sanitary flange
Fluid outlet size. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.5 in. sanitary flange
Wetted parts
***All fluid contact materials are FDA-compliant and meet the United States Code of Federal Regulations (CFR)
Title 21, Section 177.
Wetted materials on all models . . . . . . . . . . . . . . . . . . . . 316 SST
Wetted material depending on model. . . . . . . . . . . . . . . . EPDM, Neoprene, PTFE, Santoprene®
CAUTION:
Santoprene® may be used only with non-fatty, non-oily foods or alcohols up to 15%.
300 series stainless steel, polyester (labels),
Non-wetted external parts . . . . . . . . . . . . . . . . . . . . . . . .
LDPE foam (gasket)
Weight
All models . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 147 lb (66.7 kg)
Santoprene® is a registered trademark of the Monsanto Co.
Loctite® is a registered trademark of the Loctite Corporation.
*
Displacement per cycle may vary based on suction condition, discharge head, air pressure, and fluid type.
**
Noise levels measured with the pump mounted to a solid surface. Sound power measured per
ISO Standard 9614-1.
***
The pump user must verify that the construction materials meet their specific application requirements.
48
311879F
Performance Chart - 2150
Performance Chart - 2150
Test Conditions: Pump tested in water with inlet submerged
Fluid Pressure Curves
To find Fluid Outlet Pressure
(psi/MPa/bar) at a specific fluid flow (gpm/lpm) and
operating air pressure (psi/MPa/bar):
1. Locate fluid flow rate along bottom of chart.
2. Follow vertical line up to intersection with selected
operating air pressure curve.
3. Follow left to scale to read fluid outlet pressure.
120
(0.84, 8.4)
100
(0.7, 7)
psi (MPa, bar)
at 120 psi (0.7 MPa, 7 bar) operating air pressure
at 100 psi (0.7 MPa, 7 bar) operating air pressure
at 70 psi (0.48 MPa, 4.8 bar) operating air pressure
at 40 psi (0.28 MPa, 2.8 bar) operating air pressure
Fluid Outlet Pressure
A
B
C
D
80
(0.55, 5.5)
60
(0.41, 4.1)
40
(0.28, 2.8)
20
(0.14, 1.4)
0
20
(75)
40
(151)
60
(227)
80
(302)
100
(378)
120
(454)
Fluid Flow
140
(530)
160
(605)
TI8740A
gpm (lpm)
TI8742A
at 120 psi (0.7 MPa, 7 bar) operating air pressure
at 100 psi (0.7 MPa, 7 bar) operating air pressure
at 70 psi (0.48 MPa, 4.8 bar) operating air pressure
at 40 psi (0.28 MPa, 2.8 bar) operating air pressure
To find Pump Air Consumption
(scfm or m3/min) at a specific fluid flow (gpm/lpm) and
operating air pressure (psi/MPa/bar):
1. Locate fluid flow rate along bottom of chart.
2. Read vertical line up to intersection with selected
operating air pressure curve.
3. Follow left to scale to read air consumption.
scfm (m3/min)
A
B
C
D
Air Consumption
Air Consumption Curves
180
(1.24, 12.4)
160
(1.10, 11.0)
140
(0.96, 9.6)
120
(0.84, 8.4)
100
(0.7, 7)
80
(0.55, 5.5)
60
(0.41, 4.1)
40
(0.28, 2.8)
20
(0.14, 1.4)
0
20
(75)
40
(151)
60
(227)
80
(302)
100
(378)
Fluid Flow
gpm (lpm)
120
(454)
140
(530)
160 180
(605) (681)
TI8741A
TI8742A
311879F
49
Graco Warranties
Graco Standard Pump Warranty
Graco warrants all equipment manufactured by Graco and bearing its name to be free from defects in material and workmanship on the date of
sale to the original purchaser for use. With the exception of any special, extended, or limited warranty published by Graco, Graco will, for a period
of five years from the date of sale, repair or replace any part of the equipment determined by Graco to be defective. This warranty applies only
when the equipment is installed, operated and maintained in accordance with Graco’s written recommendations.
This warranty does not cover, and Graco shall not be liable for general wear and tear, or any malfunction, damage or wear caused by faulty
installation, misapplication, abrasion, corrosion, inadequate or improper maintenance, negligence, accident, tampering, or substitution of
non-Graco component parts. Nor shall Graco be liable for malfunction, damage or wear caused by the incompatibility of Graco equipment with
structures, accessories, equipment or materials not supplied by Graco, or the improper design, manufacture, installation, operation or
maintenance of structures, accessories, equipment or materials not supplied by Graco.
This warranty is conditioned upon the prepaid return of the equipment claimed to be defective to an authorized Graco distributor for verification of
the claimed defect. If the claimed defect is verified, Graco will repair or replace free of charge any defective parts. The equipment will be returned
to the original purchaser transportation prepaid. If inspection of the equipment does not disclose any defect in material or workmanship, repairs will
be made at a reasonable charge, which charges may include the costs of parts, labor, and transportation.
THIS WARRANTY IS EXCLUSIVE, AND IS IN LIEU OF ANY OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING BUT NOT LIMITED
TO WARRANTY OF MERCHANTABILITY OR WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE.
Graco’s sole obligation and the buyer’s sole remedy for any breach of warranty shall be as set forth above. The buyer agrees that no other remedy
(including, but not limited to, incidental or consequential damages for lost profits, lost sales, injury to person or property, or any other incidental or
consequential loss) shall be available. Any action for breach of warranty must be brought within six years of the date of sale.
Graco makes no warranty, and disclaims all implied warranties of merchantability and fitness for a particular purpose in connection with
accessories, equipment, materials or components sold but not manufactured by Graco. These items sold, but not manufactured by Graco (such as
electric motors, switches, hose, etc.), are subject to the warranty, if any, of their manufacturer. Graco will provide purchaser with reasonable
assistance in making any claim for breach of these warranties.
In no event will Graco be liable for indirect, incidental, special or consequential damages resulting from Graco supplying equipment hereunder, or
the furnishing, performance, or use of any products or other goods sold hereto, whether due to a breach of contract, breach of warranty, the
negligence of Graco, or otherwise.
FOR GRACO CANADA CUSTOMERS
The parties acknowledge that they have required that the present document, as well as all documents, notices and legal proceedings entered into,
given or instituted pursuant hereto or relating directly or indirectly hereto, be drawn up in English. Les parties reconnaissent avoir convenu que la
rédaction du présente document sera en Anglais, ainsi que tous documents, avis et procédures judiciaires exécutés, donnés ou intentés, à la suite
de ou en rapport, directement ou indirectement, avec les procédures concernées.
Extended Product Warranty
Graco warrants all 205, 307, 515, 716, 1040, 1590, 2150, 3150, and 3275 air valve center sections to be free from defects in material and
workmanship for a period of fifteen years from date installed in service by the original purchaser. Normal wear of items such as packings or seals
are not considered to be defects in material and workmanship.
Five years
Six to Fifteen years
Graco will provide parts and labor.
Graco will replace defective parts only.
Graco Information
TO PLACE AN ORDER, contact your Graco distributor, or call to identify the nearest distributor.
1-800-328-0211 Toll Free
612-623-6921
612-378-3505 Fax
All written and visual data contained in this document reflects the latest product information available at the time of publication.
Graco reserves the right to make changes at any time without notice.
This manual contains English. MM 311879
Graco Headquarters: Minneapolis
International Offices: Belgium, China, Japan, Korea
GRACO INC. P.O. BOX 1441 MINNEAPOLIS, MN 55440-1441
Copyright 2006, Graco Inc. is registered to I.S. EN ISO 9001
www.graco.com
Revised 02/2008