Husqvarna GTH2548 User's Manual

02139

GTH2548

Owner's Manual

SAFETY RULES

SAFE OPERATION PRACTICES FOR RIDE-ON MOWERS

IMPORTANT: THIS CUTTING MACHINE IS CAPABLE OF AMPUTATING HANDS AND FEET AND THROW ING OBJECTS. FAILURE

TO OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS COULD RESULT IN SERIOUS INJURY OR DEATH.

I. GENERAL OPERATION

• Read, understand, and follow all instructions in the manual and on the machine before starting.

• Only allow responsible adults, who are familiar with the in struc tions, to operate the machine.

• Clear the area of objects such as rocks, toys, wire, etc., which could be picked up and thrown by the blade.

• Be sure the area is clear of other people before mow-

ing. Stop machine if anyone enters the area.

• Never carry passengers.

• Do not mow in reverse unless absolutely necessary. Always look down and behind before and while back ing.

• Be aware of the mower discharge direction and do not point it at anyone. Do not operate the mower without either the entire grass catcher or the guard in place.

• Slow down before turning.

• Never leave a running machine unattended. Always turn off blades, set parking brake, stop engine, and remove keys before dismounting.

• Turn off blades when not mowing.

• Stop engine before removing grass catcher or un-

clog ging chute.

• Mow only in daylight or good artifi cial light.

• Do not operate the machine while under the infl uence of alcohol or drugs.

• Watch for traffi c when operating near or crossing road-

ways.

• Use extra care when loading or unloading the machine into a trailer or truck.

• Data indicates that operators, age 60 years and above, are involved in a large percentage of riding mower-related injuries. These operators should evaluate their ability to operate the riding mower safely enough to protect them selves and others from serious injury.

• Keep machine free of grass , leaves or other debris build-up which can touch hot exhaust / engine parts and burn. Do not allow the mower deck to plow leaves or other debris which can cause build-up to occur.

Clean any oil or fuel spillage before operating or storing the machine. Allow machine to cool before storage.

II. SLOPE OPERATION

Slopes are a major factor related to loss-of-control and tipover accidents, which can result in severe injury or death.

All slopes require extra caution. If you cannot back up the slope or if you feel uneasy on it, do not mow it.

DO:

• Mow up and down slopes, not across.

• Remove obstacles such as rocks, tree limbs, etc.

• Watch for holes, ruts, or bumps. Uneven terrain could overturn the machine. Tall grass can hide obstacles.

• Use slow speed. Choose a low gear so that you will not have to stop or shift while on the slope.

• Follow the manufacturer’s recommendations for wheel weights or counterweights to improve stability.

• Use extra care with grass catchers or other at tach ments.

These can change the stability of the machine.

• Keep all movement on the slopes slow and gradual.

Do not make sudden changes in speed or direction.

• Avoid starting or stopping on a slope. If tires lose traction, disengage the blades and proceed slowly straight down the slope.

DO NOT:

• Do not turn on slopes unless necessary, and then, turn slowly and gradually downhill, if possible.

• Do not mow near drop-offs, ditches, or embankments.

The mower could suddenly turn over if a wheel is over the edge of a cliff or ditch, or if an edge caves in.

• Do not mow on wet grass. Reduced traction could cause sliding.

• Do not try to stabilize the machine by putting your foot on the ground.

• Do not use grass catcher on steep slopes.

III. CHILDREN

Tragic accidents can occur if the operator is not alert to the presence of children. Children are often attracted to the ma chine and the mowing activity. Never assume that children will remain where you last saw them.

• Keep children out of the mowing area and under the watchful care of another responsible adult.

• Be alert and turn machine off if children enter the area.

• Before and when backing, look behind and down for small children.

• Never carry children. They may fall off and be seriously injured or interfere with safe machine operation.

• Never allow children to operate the machine.

• Use extra care when approaching blind corners, shrubs, trees, or other objects that may obscure vision.

IV. SERVICE

• Use extra care in handling gasoline and other fuels.

They are fl ammable and vapors are explosive.

- Use only an approved container.

- Never remove gas cap or add fuel with the engine running. Allow engine to cool before refueling. Do not smoke.

- Never refuel the machine indoors.

- Never store the machine or fuel container inside where there is an open fl ame, such as a water heater.

• Never run a machine inside a closed area.

• Keep nuts and bolts, especially blade attachment bolts, tight and keep equipment in good condition.

• Never tamper with safety devices. Check their proper op er a tion regularly.

• Keep machine free of grass, leaves, or other debris build-up. Clean oil or fuel spillage. Allow machine to cool before storing.

• Stop and inspect the equipment if you strike an object.

Repair, if necessary, before restarting.

• Never make adjustments or repairs with the engine run ning.

• Grass catcher components are subject to wear, dam-

age, and deterioration, which could expose moving parts or allow objects to be thrown. Frequently check com po nents and replace with manufacturer's rec om mend ed parts, when nec es sary.

• Mower blades are sharp and can cut. Wrap the blade(s) or wear gloves, and use extra caution when servicing them.

• Check brake operation frequently. Adjust and service as required.

2

SAFETY RULES

SAFE OPERATION PRACTICES FOR RIDE-ON MOWERS

• Be sure the area is clear of other people before mowing. Stop machine if anyone enters the area.

• Never carry passengers or children even with the blades off.

• Do not mow in reverse unless absolutely necessary. Al ways look down and behind before and while backing.

• Never carry children. They may fall off and be seriously injured or interfere with safe machine operation.

• Keep children out of the mowing area and under the watchful care of another responsible adult.

• Be alert and turn machine off if children enter the area.

• Before and when backing, look behind and down for small children.

• Mow up and down slopes (15° Max), not across.

• Remove obstacles such as rocks, tree limbs, etc.

• Watch for holes, ruts, or bumps. Uneven terrain could over turn the machine. Tall grass can hide obstacles.

• Use slow speed. Choose a low gear so that you will not have to stop or shift while on the slope.

• Avoid starting or stopping on a slope. If tires lose traction, disengage the blades and proceed slowly straight down the slope.

• If machine stops while going uphill, disengage blades, shift into reverse and back down slowly.

• Do not turn on slopes unless necessary, and then, turn slowly and gradually downhill, if possible.

WARNING: In order to prevent ac- plug wire and place wire where it can not con tact spark plug.

WARNING: Do not coast down a hill in neu tral, you may lose control of the trac tor.

WARNING: Tow only the at tach ments that are rec om mend ed by and com-

ply with spec i fi ca tions of the man u fac tur er of your tractor. Use common sense when towing. Operate only at the low est pos si ble speed when on a slope. Too heavy of a load, while on a slope, is dan ger ous. Tires can lose trac tion with the ground and cause you to lose control of your tractor.

WARNING

Engine exhaust, some of its con stit u ents, and cer-

tain vehicle com po nents contain or emit chem i cals known to the State of Cal i for nia to cause can cer and birth de fects or oth er re pro duc tive harm.

WARNING

con tain lead and lead compounds, chem i cals known to the State of Cal i for nia to cause can cer and birth after han dling.

3

PRODUCT SPECIFICATIONS

Gasoline Capacity and type:

Oil Type (API-SG-SL):

Oil Capacity:

Spark Plug:

(Gap: .030")

Ground Speed (MPH):

Tire Pressure:

Charging System:

5 Gallons

Unleaded Regular

SAE 10W30 (above 32°F)

SAE 5W-30 (below 32°F)

W/Filter: 4.0 Pints

W/O Filter: 3.5 Pints

Champion

RC12YC

Forward:

Reverse:

Front: 14 PSI

Rear: 10 PSI

0 – 5.8

0 – 2.1

15 AMPS @ 3600 RPM

CUSTOMER RESPONSIBILITIES

• Read and observe the safety rules.

• Follow a regular schedule in maintaining, caring for and using your tractor.

• Follow the instructions under “Maintenance” and “Stor-

age” sec tions of this own er’s manual.

WARNING: This tractor is equipped with an internal com-

bus tion engine and should not be used on or near any un im proved forest-covered, brush-covered or grass-cov ered land unless the en gine’s exhaust system is equipped with a spark arrester meeting ap pli ca ble local or state laws (if any). If a spark arrester is used, it should be maintained in effective working order by the operator.

A spark arrester for the muffl er is available through your nearest authorized service centre/department (See RE PAIR

PARTS section of this manual).

Blade Bolt Torque: 45–55 FT. LBS.

CONGRATULATIONS on your purchase of a new tractor. It has been designed, engineered and manu fac tured to give you the best possible dependability and performance.

Should you experience any problem you cannot easily remedy, please contact your nearest authorized service center/ department We have competent, well-trained tech ni cians and the proper tools to service or repair this tractor.

Please read and retain this manual. The instructions will enable you to assemble and maintain your tractor prop erly. Always observe the “SAFETY RULES”.

TABLE OF CONTENTS

SAFETY RULES ......................................................... 2-3

PRODUCT SPECIFICATIONS ....................................... 4

CUSTOMER RESPONSIBILITIES................................. 4

ASSEMBLY ................................................................. 6-9

OPERATION ........................................................... 10-15

MAINTENANCE SCHEDULE ...................................... 16

MAINTENANCE ...................................................... 16-19

SERVICE AND AD JUST MENTS ............................ 20-26

STORAGE .................................................................... 27

TROU BLE SHOOT ING ............................................ 28-29

REPAIR PARTS - TRACTOR .................................. 32-45

4

UNASSEMBLED PARTS

Steering Wheel

Gauge Wheel

(4) Adjusting Bar

Steering Sleeve

Steering

Wheel Adapter

Steering

Wheel Insert

Steering Sleeve

Extension

Seat

(4) Wheels

(4) Retainer Springs

(double loop)

(4) Clevis Pins

(4) Washers

3/8 x 3/4 x 14 Ga.

(4) Locknut

3/8-16 (4) Shoulder Bolt

Nose Roller

Rod

(4) Lockwasher

(4) Hex Bolts 5/16-18 x 3/4

Mower

(5) Retainer Springs

(double loop)

(2) Retainer Springs (single loop)

(2)Flanged

Pins

(1)Front Plate

Assembly

Nose Roller

Nose Roller

Brackets

(2) Hex Bolts 5/16-18 x 1

(2) Locknuts

5/16-18

(1) Oil Drain Tube

For Future Use

Keys

(2) Keys

Retainer Spring

Slope Sheet

5

ASSEMBLY

Your new tractor has been assembled at the factory with exception of those parts left unassembled for shipping purposes.

To ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely. Use the correct tools as necessary to insure proper tightness.

STEERING WHEEL

INSERT

LOCK NUT

TOOLS REQUIRED FOR ASSEMBLY

A socket wrench set will make assembly easier. Stan dard wrench sizes are listed.

(1) Pliers

(2) 9/16" wrench

(1) 1/2" wrench

(1) Tire pressure gauge

(1) Utility knife

(1) 3/4" socket w/drive ratchet

When right or left hand is mentioned in this man ual, it means when you are in the operating po si tion (seated be hind the steer ing wheel).

STEERING WHEEL

LARGE FLAT WASHER

STEERING

WHEEL ADAP-

TOR

TABS

TO REMOVE TRACTOR FROM

CARTON

UNPACK CARTON

• Remove all accessible loose parts and parts cartons from carton .

• Cut along dotted lines on all four panels of carton.

Remove end panels and lay side panels fl at.

• Remove mower and packing materials.

• Check for any additional loose parts or cartons and remove.

STEERING

WHEEL EXTENTION

STEERING

SHAFT

STEERING

SLEEVE

BEFORE REMOVING TRACTOR FROM

SKID

02143

FIG. 1

HOW TO SET UP YOUR TRACTOR

ATTACH STEERING WHEEL (See Fig. 1)

• Remove locknut and large fl at wash er from steering shaft.

• Position front wheels of the tractor so they are pointing straight forward.

• Slide the steering sleeve over the steering shaft.

• Align tabs and press steering sleeve ex ten sion into bottom of steering wheel.

• Position steering wheel so cross bars are horizontal

(left to right) and slide onto steering wheel adapter.

• Secure steering wheel to steering shaft with locknut and large fl at wash er pre vi ous ly removed. Tight en securely.

CHECK BATTERY (See Fig. 2)

• Lift hood to raised position.

• If this battery is put into service after month and year indicated on label (label located between terminals) charge battery for minimum of one hour at 6-10 amps.

(See "BATTERY" in the Maintenance section of this manual for charging instructions).

02173

LABEL wheel.

• Remove protective materials from tractor hood and grill.

IMPORTANT: CHECK FOR AND REMOVE ANY STAPLES IN

SKID THAT MAY PUNCTURE TIRES WHERE TRACTOR IS TO

ROLL OFF SKID.

6

FIG. 2

INSTALL SEAT (See Fig. 3)

Seat position should be adjusted forward or backward so that the operator can comfortably reach clutch/brake pedal and safely operate the tractor.

• Remove the two (2) bolts and fl at washers securing the seat to cardboard packing. Keep the two (2) bolts only and place them with the two (2) identical bolts and four (4) washers in the parts bag. Discard the fl at washers and cardboard packing.

• Release L.H. seat slide on seat pan by pulling out on adjustment handle and sliding it to the rear position exposing seat mount ing holes from bot tom. Slide R.H. slide to same rear position.

• Mount rear of seat on slides using mount ing bolts and lock washers as shown.

• Pull out on adjustment handle and slide seat all the way forward. Install front mounting bolts and lock washers.

Tight en all mounting bolts securely.

• Lower seat into operating position and sit on seat. Press clutch/brake pedal all the way down. If operating position is not comfortable, adjust seat.

• To adjust seat: Grasp adjustment handle and pull out, slide seat to desired po si tion and release adjustment handle.

ADJUSTMENT

HANDLE

SEAT

PAN

L.H. SEAT

SLIDE SEAT

LOCK WASHERS

02521

R.H. SEAT SLIDE

MOUNT ING

BOLTS

FIG. 3

NOTE: You may now roll or drive your tractor off the skid.

Follow the ap pro pri ate instruction below to remove the tractor from the skid .

TO ROLL TRACTOR OFF SKID (See Op-

er a tion section for location and function of con trols)

• Press lift lever plunger and raise attachment lift lever to its highest po si tion.

• Release parking brake by de press ing brake ped al.

• Place freewheel control in "trans mis sion dis en gaged section of this manual).

• Roll tractor forward off skid.

ASSEMBLY

• Slowly move the mo tion control lever for ward and slowly drive tractor off skid.

• Apply brake to stop trac tor, set park ing brake and place motion con trol lever in neutral po si tion.

• Turn ignition key to "STOP" position.

Continue with the in struc tions that follow.

ASSEMBLE GAUGE WHEELS TO MOWER

DECK (See Fig. 4)

The gauge wheels are designed to keep the mower deck in proper position when operating mower. Be sure they are properly adjusted to ensure optimum mower performance.

• Slide gauge wheel bar down into bracket channel, Be sure that gauge wheel bar aligning holes are on top.

As sem ble gauge wheels as shown using shoulder bolts,

3/8 washers and 3/8-16 center locknuts and tighten securely.

• For ease of mower to tractor assembly, raise gauge wheels to highest position and retain with clevis pins and spring retainers.

• Adjust gauge wheels before operating mower. See “TO

ADJUST GAUGE WHEELS” in the Operation sec tion of this manual.

RETAINER SPRING

PIN

SHOULDER

BOLT

AD JUST ING

BAR

GAUGE

WHEEL

3/8 WASH ER

3/8-16 CENTER

LOCKNUT

er a tion section for location and function of con trols)

WARNING: Before start ing, read, un der stand and fol low all in struc tions in the Op er a tion section of this man u al. Be sure tractor is in a well-ventilated area. Be sure the area in front of tractor is clear of other peo ple and objects.

• Be sure all the above assembly steps have been completed.

• Check engine oil level and fi ll fuel tank with gasoline.

FIG. 4

TO ATTACH NOSE ROLLER

(See Fig. 5)

• Assemble brackets "A" and "B" to the inside of mower mounting brack ets as shown. Tighten securely.

NOTE: Be sure bracket tabs are po si tioned in tab holes in mower brackets.

• Position nose roller between brackets and install rod and retainer spring.

LOCK

NUT

HEX

BOLT

ROD po si tion (see "TO TRANSPORT" in Op er a tion section of this manual).

• Sit on seat in operating position, depress brake pedal and set the parking brake.

• Place motion control lever in neutral (N) position.

• Press lift lever plunger and raise attachment lift lever to its highest position.

• Start the engine. After engine has started, move throttle control to idle position.

• Release parking brake.

7

TAB

HOLE

"A"

BRACKET

02612

RETAINER SPRING

FIG. 5

"B"

BRACKET

NOSE

ROLLER

ASSEMBLY

INSTALL MOWER AND DRIVE BELT

(See Figs. 6 and 7)

Be sure tractor is on level surface and mower suspension arms are raised with attachment lift control. Engage park-

ing brake.

• Cut and remove ties securing anti-sway bar and belts.

Swing anti-sway bar to left side of mower deck.

• Slide mower under tractor with defl ector shield to right side of tractor.

IMPORTANT: Check belt for proper routing in all mower pulley grooves.

NOTE: To assist in locating hole in fl anged pin, the hole in pin is inline with notch on head of pin. If necessary, move mower side-to-side to give space between plate and mower brackets.

IMPORTANT: Check belt for proper routing in all mower pulley grooves.

• Engage belt tension rod by pushing rod into locking bracket.

clock wise until it stops.

• Lower mower linkage with attachment lift control.

• Be sure belt tension rod is in dis en gaged position.

• Install belt into electric clutch pulley groove.

• Place the suspension arms on outward pointing deck pins. Retain with double loop re tain er spring with loops up as shown.

• Install front plate assembly to tractor suspension brack ets and retain with single loop retainer springs as shown.

• Position front plate assembly between front mower brackets. Raise deck and plate assembly to align holes and insert fl anged pins. Secure pins with double loop retainer springs between the plate assembly and mower brackets.

CAUTION: Belt tension rod is spring load ed. Have a tight grip on rod and engage slowly.

• Connect anti-sway bar to chassis bracket under left foot rest and retain with double loop retainer spring.

• If equipped, turn height adjustment knob clock wise to remove slack from mower sus pen sion.

• Raise deck to highest position.

• Adjust gauge wheels before op er at ing mower as shown in the Operation section of this manual.

LOCK BRACKET

BELT TENSION

ROD

(DISENGAGED

POSITION)

FRONT

MOWER

BRACKET

FRONT

SUS PEN SION

BRACKETS

ELECTRIC

CLUTCH PUL-

LEY

DOUBLE LOOP

RE TAIN ER

SPRING

FRONT

PLATE

AS SEM BLY

CHASSIS

BRACKET

GAUGE

WHEEL

SINGLE

LOOP

RETAINER

SPRINGS

FLANGED PIN

DOUBLE LOOP

RETAINER SPRING

ANTI-SWAY

BAR

USE PLIERS FOR

RETAINER SPRINGS

SUSPENSION

ARMS

DOUBLE LOOP RETAINER

SPRING (OUTWARD POINT-

ING DECK PINS)

LOOP UP

FIG. 6

8

02510

DE FLEC TOR

SHIELD

CHECK TIRE PRESSURE

The tires on your tractor were overinfl ated at the factory for shipping purposes. Correct tire pressure is important for best cutting performance.

• Reduce tire pressure to PSI shown in “PRODUCT

SPEC I FI CA TIONS” section of this manual.

CHECK MOWER LEVELNESS

For best cutting results, mower should be properly leveled.

See “TO LEVEL MOWER HOUSING” in the Service and

Adjustments section of this manual.

CHECK FOR PROPER POSITION OF ALL

BELTS

See the fi gures that are shown for replacing motion, mower drive, and mower blade drive belts in the Service and Adjustments section of this manual. Verify that the belts are routed correctly.

CHECK BRAKE SYSTEM

After you learn how to operate your tractor, check to see that the brake is properly adjusted. See “TO ADJUST BRAKE” in the Service and Adjustments section of this manual.

ASSEMBLY

✓

CHECKLIST

BEFORE YOU OPERATE AND ENJOY YOUR NEW TRAC-

TOR, WE WISH TO ASSURE THAT YOU RECEIVE THE

BEST PERFORMANCE AND SATISFACTION FROM THIS

QUALITY PRODUCT.

PLEASE REVIEW THE FOLLOWING CHECKLIST:

✓ All assembly instructions have been completed.

✓ No remaining loose parts in carton.

✓ Battery is properly prepared and charged. (Minimum

1 hour at 6 amps).

✓ Seat is adjusted comfortably and tightened securely.

✓ All tires are properly infl ated. (For shipping purposes, the tires were overinfl ated at the factory).

✓ Be sure mower deck is properly leveled side-to-side/ front-to-rear for best cutting results. (Tires must be properly infl ated for leveling).

✓ Check mower and drive belts. Be sure they are routed properly around pulleys and inside all belt keepers.

✓ Check wiring. See that all connections are still secure and wires are properly clamped.

✓ Before driving tractor, be sure freewheel control is in drive position.

WHILE LEARNING HOW TO USE YOUR TRACTOR, PAY

EXTRA ATTENTION TO THE FOLLOWING IMPORTANT

ITEMS:

✓ Engine oil is at proper level.

✓ Fuel tank is fi lled with fresh, clean, regular unleaded gas o line.

✓ Become familiar with all controls - their location and function. Operate them before you start the engine.

✓ Be sure brake system is in safe operating condition.

✓ It is important to purge the transmission before op er at ing your tractor for the fi rst time. Follow proper starting and transmission purging instructions (See “TO

START EN GINE” and “PURGE TRANSMISSION” in the Op er a tion section of this manual).

9

OPERATION

These symbols may appear on your tractor or in literature supplied with the product. Learn and understand their meaning.

REVERSE

ENGINE OFF

NEUTRAL

LIGHTS ON

HIGH LOW CHOKE

FAST SLOW IGNITION

P

ENGINE ON ENGINE START PARKING BRAKE PARKING BRAKE

LOCKED

PARKING BRAKE

UNLOCKED

OVER TEMP

LIGHT

FUEL OIL PRESSURE BATTERY REVERSE FORWARD

MOWER HEIGHT MOWER LIFT

15

15

ATTACHMENT

CLUTCH ENGAGED

ATTACHMENT

CLUTCH DISENGAGED DANGER, KEEP HANDS

AND FEET AWAY

KEEP AREA CLEAR SLOPE HAZARDS

(SEE SAFETY RULES SECTION)

FREE WHEEL

(Automatic Models only)

Failure to follow instructions could result in serious injury or death. The safety alert symbol is used to identify safety information about hazards which can result in death, serious injury and/or property damage.

DANGER indicates a hazard which, if not avoided, will result in death or serious injury.

WARNING indicates a hazard which, if not avoided, could result in death or serious injury.

CAUTION indicates a hazard which, if not avoided, might result in minor or moderate injury.

CAUTION when used without the alert symbol, indicates a situation that could result in damage to the tractor and/or engine.

HOT SURFACES indicates a hazard which, if not avoided, could result in death, serious injury and/or property damage.

FIRE indicates a hazard which, if not avoided, could result in death, serious injury and/or property damage.

10

OPERATION

KNOW YOUR TRACTOR

READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR.

Compare the illustrations with your tractor to familiarize yourself with the location of various controls and adjustments.

Save this man ual for future reference.

LIGHT SWITCH

HOURMETER

AMMETER

THROTTLE

CONTROL

TECH

60

0

AMPS

60

LIFT LEVER

PLUNGER

LIFT LEVER

BRAKE PEDAL

ATTACHMENT

CLUTCH SWITCH

CHOKE

CONTROL

MOTION DRIVE

BELT TENSION

HANDLE

HEIGHT

ADJUSTMENT

KNOB

IGNITION SWITCH

MOTION

CONTROL

LEVER

PARKING BRAKE

LEVER

02711

FREE WHEEL CONTROL

FIG. 7

Our tractors conform to the safety standards of the American National Standards Institute.

ATTACHMENT CLUTCH SWITCH - Used to engage mow er blades or other attachments mounted to your trac tor.

LIFT LEVER - Used to raise and lower mower deck or other attachments mounted to your tractor.

LIFT LEVER PLUNGER - Used to release attachment lift lever when changing its position.

BRAKE PEDAL - Used for braking the tractor and starting the engine.

MOTION CONTROL LEVER- Selects the speed and direction of tractor.

CHOKE CONTROL - Used when starting a cold engine.

AMMETER - Indocates charging (+) or discharging (-) of battery.

LIGHT SWITCH POSITION - Turns the headlights on and off.

11

THROTTLE CONTROL - Used to control engine speed.

FREEWHEEL CONTROL - Disengages transmission for pushing or slowly towing the tractor with the engine off.

IGNITION SWITCH - Used to start and stop the engine.

HOURMETER - Indicates hours of operation.

PARKING BRAKE LEVER - Locks brake pedal into the brake position.

HEIGHT ADJUSTMENT KNOB - Used to adjust the mow er height.

MOTION DRIVE BELT TENSION HANDLE- Used when changing motion drive belt and, if necessary, starting engine under extremely cold conditions.

OPERATION

The operation of any tractor can result in foreign objects thrown into the eyes, which can result in severe eye dam age. Always wear safety glass es or eye shields while operating your tractor or per form ing any adjustments or repairs. We rec om mend a wide vi sion safety mask over spectacles or stan dard safe ty glasses.

HOW TO USE YOUR TRACTOR

TO SET PARKING BRAKE (See Fig. 8)

Your tractor is equipped with an operator presence sens-

ing switch. When engine is running, any attempt by the op er a tor to leave the seat without fi rst setting the parking brake will shut off the engine.

• Depress brake pedal into full “BRAKE” position and hold.

• Place parking brake lever in “ENGAGED” position and re lease pressure from brake pedal. Pedal should re main in “BRAKE” position. Make sure parking brake will hold tractor secure.

NOTE: Under certain conditions when tractor is standing idle with the engine running, hot en gine exhaust gases may cause “browning” of grass. To eliminate this possibility, al-

ways stop engine when stopping tractor on grass areas.

CAUTION: Always stop tractor com-

plete ly, as described above, before leav-

ing the operator's position; to empty grass catcher, etc.

TO USE THROTTLE CONTROL (See Fig. 8)

Always operate engine at full throttle.

• Operating engine at less than full throttle reduces the battery charging rate.

• Full throttle of fers the best mower performance.

CHOKE

CON TROL

THROTTLE

CONTROL

LEVER

AT TACH MENT CLUTCH SWITCH

PULL OUT TO “ENGAGE”

PUSH IN TO

“DISENGAGE”

TO USE CHOKE CONTROL (See Fig. 8)

Use choke control whenever you are starting a cold engine.

Do not use to start a warm engine.

• To engage choke control, pull knob out. Slowly push knob in to disengage.

BRAKE PEDAL

“BRAKE”

POSITION

02149

IGNITION

KEY

TO MOVE FORWARD AND BACKWARD

(See Fig. 8)

“DRIVE”

PO SI TION HEIGHT

AD JUST MENT

KNOB

MOTION

“DISENGAGED”

PO SI TION

CONTROL LEVER

PARKING BRAKE

“EN GAGED” PO SI TION

FIG. 8

CAUTION: Do not attempt to operate motion control lever when the parking brake is set or when the brake pedal is depressed. Doing so may result in misadjustment to the drive con trol sys tem.

STOPPING (See Fig. 8)

MOWER BLADES -

• To stop mower blades,move attachment clutch switch to “DIS EN GAGED” po si tion.

GROUND DRIVE -

• To stop ground drive, depress clutch/brake pedal into full “BRAKE” position..

• Move motion control lever to neutral (N) position.

IMPORTANT: THE MOTION CONTROL LEVER DOES NOT

RETURN TO NEUTRAL (N) POSITION WHEN THE CLUTCH/

BRAKE PEDAL IS DEPRESSED.

ENGINE -

• Move throttle control between half and full speed (fast) position.

NOTE: Failure to move throttle control between half and full speed (fast) position, before stop ping may cause engine to “backfi re”.

• Turn ignition key to “OFF” position and remove key.

Always remove key when leaving tractor to prevent un author ized use.

• Never use choke to stop engine.

IMPORTANT: LEAVING THE IGNITION SWITCH IN ANY

POSITION OTHER THAN "OFF" WILL CAUSE THE BATTERY

TO BE DIS CHARGED, (DEAD).

12

The direction and speed of movement is controlled by the motion control lever.

• Start tractor with motion control lever in neutral (N) position.

• Release parking brake.

• Slowly move motion control lever to desired position.

TO ADJUST MOWER CUTTING HEIGHT

(See Fig. 8)

The cutting height is controlled by turning the height ad-

just ment knob in desired direction.

• Turn knob clockwise ( ) to raise cutting height.

• Turn knob counterclockwise ( ) to lower cutting height.

The cutting height range is approximately 1-1/2" to 4-1/2".

The heights are measured from the ground to the blade tip with the engine not running. These heights are ap proxi mate and may vary depending upon soil conditions, height of grass and types of grass being mowed.

• The average lawn should be cut to approximately 2-1/2 inches during the cool season and to over 3 inches during hot months. For healthier and better looking lawns, mow often and after moderate growth.

• For best cutting performance, grass over 6 inches in height should be mowed twice. Make the fi rst cut relatively high; the second to desired height.

OPERATION

TO ADJUST GAUGE WHEELS (See Fig. 9)

Gauge wheels are properly adjusted when they are slightly off the ground when mower is at the desired cutting height in operating position. Gauge wheels then keep the deck in proper position to help prevent scalping in most terrain conditions.

NOTE:Adjust gauge wheels with tractor on a fl at level surface.

• Adjust mower to desired cutting height (See “TO AD-

JUST MOWER CUT TING HEIGHT” in the Operation sec tion of this manual).

• Remove retainer spring and clevis pin which secure each gauge wheel bar.

• Lower gauge wheels to ground. Raise gauge wheels slightly to align holes in bracket and gauge wheel bar and insert clevis pin. Gauge wheels should be slightly off the ground.

• Replace retainer spring into clevis pin.

• Be sure all gauge wheels are in the same setting.

IMPORTANT: BE SURE TO READJUST GAUGE WHEELS IF YOU

CHANGE THE CUTTING HEIGHT OF THE MOWER DECK.

RETAINER

SPRING

019

77

CLEVIS

PIN

TO OPERATE ON HILLS

WARNING: Do not drive up or down hills with slopes greater than 15° and do not drive across any slope.

• Choose the slowest speed before starting up or down hills.

• Avoid stopping or changing speed on hills.

• If stopping is absolutely necessary, push brake pedal quickly to brake position and engage parking brake.

IMPORTANT: THE MOTION CONTROL LEVER RETURNS TO

NEUTRAL (N) POSITION WHEN THE BRAKE PED AL IS FULLY

DEPRESSED.

• To restart movement, slowly release parking brake and brake pedal.

• Slowly move motion control lever to slowest setting.

• Make all turns slowly.

TO TRANSPORT (See Figs. 7 and 11)

When pushing or towing your tractor, be sure to disengage transmission by placing freewheel control in free wheel ing po si tion. Free wheel control is located at the rear drawbar of tractor.

• Raise attachment lift to highest position with at tach ment lift control.

• Pull freewheel control out and into the slot and release so it is held in the disengaged position.

• Do not push or tow tractor at more than two (2)

MPH.

• To reengage transmission, reverse above procedure.

NOTE: To protect hood from damage when transporting your tractor on a truck or a trailer, be sure hood is closed and secured to tractor. Use an appropriate means of tying hood to tractor (rope, cord, etc.).

FIG. 9

TO OPERATE MOWER (See Fig. 10)

Your tractor is equipped with an operator presence sensing switch. Any attempt by the operator to leave the seat with the engine running and the attachment clutch engaged will shut off the engine. You must remain fully and centrally positioned in the seat to prevent the engine from hesitating or cutting off when operating your equipment on rough, rolling terrain or hills.

• Select desired height of cut.

• Lower mower with attachment lift control.

• Start mower blades by engaging attachment clutch control.

• TO STOP MOWER BLADES - disengage attachment clutch con trol.

CAUTION: Do not operate the mower without either the en tire grass catcher, on mowers so equipped, or the defl ector shield in place.

AT TACH MENT CLUTCH

SWITCH PULL OUT TO

“ENGAGE”

LIFT LEVER

HIGEST PO-

SITION

LOWEST

PO SI TION

02219

FIG. 11

MENTS

Tow only the attachments that are recommended by and comply with specifi cations of the manufacturer of your tractor. Use common sense when towing. Too heavy of a load, while on a slope, is dangerous. Tires can lose traction with the ground and cause you to lose control of your tractor.

PUSH IN TO

“DISENGAGE”

DEFLECTOR

SHIELD

02142

FIG. 10

13

OPERATION

BEFORE STARTING THE ENGINE

CHECK ENGINE OIL LEVEL

The engine in your tractor has been shipped, from the factory, already fi lled with sum mer weight oil.

• Check engine oil with tractor on level ground.

• Unthread and remove oil fi ll cap/dipstick; wipe oil off.

Reinsert the dipstick into the tube and rest oil fi ll cap on the tube. Do not thread the cap onto the tube. Remove and read oil level. If necessary, add oil until “FULL” mark on dipstick is reached. Do not overfi ll.

• For cold weather operation you should change oil for easier starting (See “OIL VISCOSITY CHART” in the

Maintenance sec tion of this manual).

• To change engine oil, see the Maintenance section in this manual.

ADD GASOLINE

• Fill fuel tank to bottom of fi ller neck. Do not overfi ll.

Use fresh, clean, regular un lead ed gasoline with a minimum of 87 octane. (Use of leaded gasoline will increase carbon and lead oxide deposits and reduce valve life). Do not mix oil with gasoline. Purchase fuel in quan ti ties that can be used within 30 days to assure fuel freshness.

CAUTION: Wipe off any spilled oil or fuel. Do not store, spill or use gasoline near an open fl ame.

IMPORTANT: WHEN OPERATING IN TEMPERATURES

BELOW32°F(0°C), USE FRESH, CLEAN WINTER GRADE

GAS O LINE TO HELP INSURE GOOD COLD WEATHER

START ING.

CAUTION: Alcohol blended fuels (called gas o hol or using ethanol or methanol) can attract moisture which leads to sep a ra tion and for ma tion of acids during storage. Acidic gas can damage the fuel system of an engine while in storage. To avoid engine problems, the fuel system should be emptied before stor age of

30 days or longer. Drain the gas tank, start the engine and let it run until the fuel lines and carburetor are empty. Use fresh fuel next sea son. See Storage In struc tions for additional information. Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur.

TO START ENGINE (See Fig. 8)

When starting the engine for the fi rst time or if the engine has run out of fuel, it will take extra cranking time to move fuel from the tank to the engine.

• Be sure freewheel control is in the transmission en gaged position.

• Sit on seat in operating position, depress brake pedal and set parking brake.

• Move attachment clutch to “DISENGAGED” position.

• Move throttle control to fast position

• Pull choke control out for a cold engine start attempt.

For a warm engine start attempt the choke control may not be needed.

14

NOTE: Before starting, read the warm and cold starting procedures below.

• Insert key into ignition and turn key clockwise to

“START” position and release key as soon as engine starts. Do not run starter continuously for more than fi fteen sec onds per minute. If the engine does not start after several attempts, push choke control in, wait a few minutes and try again. If engine still does not start, pull the choke control out and retry.

WARM WEATHER STARTING (50° F and above)

• When engine starts, slowly push choke control in until the engine begins to run smoothly. If the engine starts to run roughly, pull the choke control out slightly for a few seconds and then continue to push the control in slowly.

• The attachments and ground drive can now be used. If the engine does not accept the load, restart the engine and allow it to warm up for one minute using the choke as described above.

COLD WEATHER STARTING (50° F and below)

• When engine starts, slowly push choke control in until the engine begins to run smoothly. Continue to push the choke control in small steps allowing the engine to accept small changes in speed and load, until the choke control is fully in. If the engine starts to run roughly, pull the choke control out slightly for a few seconds and then continue to push the control in slowly. This may require an engine warm-up period from several sec onds to several minutes, depending on the temperature.

NOTE: In extreme cold conditions, if engine will not start, you may need to disengage the motion drive belt as follows:

• Be sure parking brake is engaged.

• Remove retainer spring from the drive belt tension handle to relieve belt tension.

• Start engine and allow it to warm up for three (3) minutes.

• Shut-off engine and engage parking brake.

• Engage drive belt tension handle and replace the re tain er spring.

AUTOMATIC TRANSMISSION WARM UP

• Before driving the unit in cold weather, the trans mis sion should be warmed up as follows:

• Be sure the trac tor is on level ground.

• Place the motion control lever in neu tral.

• Release the parking brake and let the brake slowly return to operating position.

• Allow one minute for transmission to warm up.

This can be done during the engine warm up

period.

• The attachments can be used during the engine warmup period after the transmission has been warmed up and may require the choke con trol be pulled out slight ly.

NOTE: If at a high altitude (above 3000 feet) or in cold temperatures (below 32 F) the carburetor fuel mixture may need to be adjusted for best engine performance. See “TO

ADJUST CARBURETOR” in the Service and Ad just ments section of this manual.

OPERATION

PURGE TRANSMISSION

CAUTION: Never engage or disengage freewheel lever while the engine is run-

ning.

To ensure proper operation and performance, it is rec om mend ed that the transmission be purged before operating tractor for the fi rst time. This procedure will remove any trapped air inside the transmission which may have de-

vel oped during shipping of your tractor.

REMOVAL FOR SERVICE OR REPLACEMENT, IT SHOULD

BE PURGED AFTER REINSTALLATION BEFORE OPERATING

THE TRACTOR.

• Place tractor safely on level surface with engine off and parking brake set.

• Disengage transmission by placing freewheel control in freewheeling position (See “TO TRANSPORT” in this section of manual).

• Sitting in the tractor seat, start engine. After the engine is running, move throttle control to slow position.

Dis en gage parking brake

• Move motion control lever to full forward position and hold for fi ve (5) seconds. Move lever to full reverse position and hold for fi ve (5) seconds. Repeat this procedure three (3) times.

NOTE: During this procedure there will be no movement of drive wheels. The air is being removed from hydraulic drive system.

• Move motion control lever to neutral (N) position. Shut- off engine and set parking brake.

• Engage transmission by placing freewheel control in driving position (See “TO TRANSPORT” in this sec tion of manual).

• Sitting in the tractor seat, start engine. After the engine is running, move throttle control to half (1/2) speed.

Disengage parking brake.

• Slowly move motion control lever forward, after the tractor moves approximately fi ve (5) feet, slowly move motion control lever to reverse position. After the tractor moves approximately fi ve (5) feet return the motion control lever to the neutral (N) position. Repeat this procedure with the motion control lever three (3) times.

• Your transmission is now purged and now ready for normal op er a tion.

MOWING TIPS

• Tire chains cannot be used when the mower housing is attached to tractor.

• Mower should be properly leveled for best mowing per for mance. See “TO LEVEL MOWER HOUSING” in the Service and Adjustments section of this man u al.

• The left hand side of mower should be used for trim-

ming.

• Drive so that clippings are discharged onto the area that has been cut. Have the cut area to the right of the tractor. This will result in a more even dis tri bu tion of clippings and more uniform cutting.

• When mowing large areas, start by turning to the right so that clippings will discharge away from shrubs, fences, drive ways, etc. After one or two rounds, mow in the opposite direction making left hand turns until fi nished

(See Fig. 12).

00272

FIG. 12

• If grass is extremely tall, it should be mowed twice to reduce load and possible fi re hazard from dried clip-

pings. Make fi rst cut relatively high; the second to the desired height.

• Do not mow grass when it is wet. Wet grass will plug mower and leave undesirable clumps. Allow grass to dry before mowing.

• Always operate engine at full throttle when mow-

ing to assure better mowing performance and proper dis charge of material. Regulate ground speed by se-

lect ing a low enough gear to give the mower cut ting per for mance as well as the quality of cut de sired.

• When operating attachments, select a ground speed that will suit the terrain and give best performance of the at tach ment being used.

15

MAINTENANCE

MAINTENANCE SCHEDULE

FILL IN DATES

AS YOU COMPLETE

REGULAR SERVICE

USE

EACH

HOURS

50

HOURS

100

HOURS

SEASON

STORAGE

BEFORE EVERY EVERY EVERY EVERY EVERY BEFORE SERVICE DATES

T

0

R

T

R

A

C

Check Brake Operation

Check Tire Pressure

Check Operator Presence and

Interlock Systems

Check for Loose Fasteners

Sharpen/Replace Mower Blades

Lubrication Chart

Check Battery Level

Clean Battery and Terminals

Check Transaxle Cooling

Check V-Belts

Check Engine Oil Level

Change Engine Oil (with oil filter)

E

N

G

I

N

E

Change Engine Oil (without oil filter)

Clean Air Filter

Clean Air Screen

Inspect Muffler/Spark Arrester

Replace Oil Filter (If equipped)

Clean Engine Cooling Fins

Replace Spark Plug

Replace Air Filter Paper Cartridge

Replace Fuel Filter

1 - Change more often when operating under a heavy load or in high ambient temperatures.

2 - Service more often when operating in dirty or dusty conditions.

4

3

1,2

2

2

1,2

5

1 , 2

2

2

3 - Replace blades more often when mowing in sandy soil.

4 - Not required if equipped with maintenance-free battery.

5 - Tighten front axle pivot bolt to 35 ft.-lbs. maximum.

Do not overtighten.

LUBRICATION CHART

GENERAL RECOMMENDATIONS

The warranty on this tractor does not cover items that have been subjected to operator abuse or negligence. To receive full value from the warranty, operator must main tain tractor as instructed in this manual.

Some adjustments will need to be made periodically to properly maintain your tractor.

At least once a season, check to see if you should make any of the adjustments described in the Service and

Adjustments section of this manual.

• At least once a year you should replace the spark plug, clean or replace air fi lter, and check blades and belts for wear. A new spark plug and clean air fi lter assure proper air-fuel mixture and help your engine run better and last longer.

➀

SPINDLE ZERK

➀

FRONT WHEEL

BEARING ZERK

➀

STEERING

SECTOR GEAR

TEETH

➀

SPINDLE ZERK

➀

FRONT WHEEL

BEARING ZERK

➁

EN GINE

➀

MANDREL

ZERKS

BEFORE EACH USE

• Check engine oil level.

• Check brake operation.

• Check tire pressure.

• Check operator presence and

interlock systems for proper operation.

• Check for loose fasteners.

02501

➀

GENERAL PURPOSE GREASE

➁

REFER TO MAINTENANCE“ENGINE” SECTION

IMPORTANT: DO NOT OIL OR GREASE THE PIVOT POINTS

WHICH HAVE SPECIAL NYLON BEARINGS. VISCOUS

LU BRI CANTS WILL ATTRACT DUST AND DIRT THAT WILL

SHORT EN THE LIFE OF THE SELF-LU BRI CAT ING BEARINGS.

IF YOU FEEL THEY MUST BE LU BRI CAT ED, USE ONLY A DRY,

POW DERED GRAPHITE TYPE LU BRI CANT SPARINGLY.

16

MAINTENANCE

TRACTOR

Always observe safety rules when performing any main-

te nance.

BRAKE OPERATION

If tractor requires more than six (6) feet stopping distance at high speed in highest gear, then brake must be adjusted.

(See “TO ADJUST BRAKE” in the Service and Ad just ments section of this manual).

TIRES

• Maintain proper air pressure in all tires (See “PROD UCT

SPECIFICATIONS” section of this man ual).

• Keep tires free of gasoline, oil, or insect control chemi-

cals which can harm rubber.

• Avoid stumps, stones, deep ruts, sharp objects and other hazards that may cause tire damage.

NOTE: To seal tire punctures and prevent fl at tires due to slow leaks, tire sealant may be purchased from your local parts dealer. Tire sealant also prevents tire dry rot and corrosion.

OPERATOR PRESENCE SYSTEM

Be sure operator presence and interlock sys tems are work-

ing properly. If your tractor does not function as described, repair the problem immediately.

• The engine should not start unless the brake pedal is fully depressed and attachement clutch control is in the disengaged position.

• When the engine is running, any attempt by the op er a tor to leave the seat without fi rst setting the parking brake should shut off the engine.

• When the engine is running and the at tach ment clutch is engaged, any attempt by the operator to leave the seat should shut off the engine.

• The attachment clutch should never operate unless the operator is in the seat..

BLADE CARE

For best results mower blades must be kept sharp. Re place bent or damaged blades.

BLADE REMOVAL (See Fig. 13)

• Raise mower to highest position to allow access to blades.

NOTE: Protect your hands with gloves and/or wrap blade with heavy cloth.

• Remove blade bolt by turning counterclockwise.

• Install new or resharpened blade with stamped "THIS

SIDE UP" facing deck and mandrel assembly.

IMPORTANT: TO ENSURE PROPER ASSEMBLY, CENTER

HOLE IN BLADE MUST ALIGN WITH STAR ON MANDREL

ASSEMBLY.

• Install and tighten blade bolt securely (45-55 Ft. Lbs. torque).

IMPORTANT: SPECIAL BLADE BOLT HEAT TREATED.

BLADE

BLADE BOLT

(SPECIAL)

FIG. 13

TO SHARPEN BLADE (See Fig. 14)

NOTE: We do not recommend sharp en ing blade - but if you do, be sure the blade is balanced.

Care should be taken to keep the blade balanced. An unbalanced blade will cause excessive vibration and even tual damage to mower and engine.

• The blade can be sharpened with a fi le or on a grinding wheel. Do not attempt to sharpen while on the mower.

• To check blade balance, you will need a 5/8" diameter steel bolt, pin, or a cone balancer. (When using a cone balancer, follow the instructions supplied with bal anc er.)

NOTE: Do not use a nail for balancing blade. The lobes of the center hole may appear to be centered, but are not.

• Slide blade on to an unthreaded portion of the steel bolt or pin and hold the bolt or pin parallel with the ground.

If blade is balanced, it should remain in a horizontal position. If either end of the blade moves downward, sharpen the heavy end until the blade is balanced.

CENTER HOLE

5/8" BOLT

OR PIN

CENTER

HOLE

025

44

MANDREL

ASSEMBLY

STAR

BLADE

FIG. 14

BATTERY

Your tractor has a battery charging system which is suf fi cient for normal use. However, periodic charging of the battery with an automotive charger will extend its life.

• Keep battery and terminals clean.

• Keep battery bolts tight.

• Keep small vent holes open.

• Recharge at 6-10 amperes for 1 hour.

NOTE: The original equipment battery on your tractor is maintenance free. Do not attempt to open or remove caps or covers. Adding or checking level of electrolyte is not necessary.

17

MAINTENANCE

TO CLEAN BATTERY AND TERMINALS

Corrosion and dirt on the battery and terminals can cause the battery to “leak” power.

• Remove terminal guard.

• Disconnect BLACK battery cable fi rst then RED bat-

tery cable and remove battery from tractor.

• Rinse the battery with plain water and dry.

• Clean terminals and battery cable ends with wire brush until bright.

• Coat terminals with grease or petroleum jelly.

• Reinstall battery (See “REPLACING BATTERY" in the SERVICE AND ADJUSTMENTS section of this man u al).

V-BELTS

Check V-belts for deterioration and wear after 100 hours of operation and replace if necessary. The belts are not ad just able. Re place belts if they begin to slip from wear.

TRANSAXLE COOLING

The transmission fan and cooling fi ns should be kept clean to assure proper cooling.

Do not attempt to clean fan or transmission while engine is running or while the transmission is hot. To prevent pos-

si ble damage to seals, do not use high pressure water or steam to clean transaxle.

• Inspect cooling fan to be sure fan blades are intact and clean.

• Inspect cooling fi ns for dirt, grass clippings and other materials. To prevent damage to seals, do not use compressed air or high pressure sprayer to clean cool-

ing fi ns.

TRANSAXLE PUMP FLUID

The transaxle was sealed at the factory and fl uid main te nance is not required for the life of the transaxle. Should the transaxle ever leak or require servicing, contact your near est au tho rized ser vice center/department.

ENGINE

TO CHANGE ENGINE OIL (See Figs. 15 and 16)

Determine temperature range expected before oil change.

All oil must meet API service classifi cation SG-SL.

• Be sure tractor is on level surface.

• Oil will drain more freely when warm.

• Catch oil in a suitable container.

• Remove oil fi ll cap/dipstick. Be careful not to allow dirt to enter the engine when changing oil.

• Remove yellow cap from bottom fi tting of drain valve and install the drain tube onto the fi tting.

YEL LOW

CAP

DRAIN

TUBE

OIL DRAIN VALVE

FIG. 16

024

59

CLOSED

AND

LOCKED

POSITION

LUBRICATION

Only use high quality detergent oil rated with API service classifi cation SG-SL. Select the oil’s SAE viscosity grade according to your expected operating temperature

• Unlock drain valve by pushing inward and turning coun ter clock wise.

• To open, pull out on the drain valve.

After oil has drained completely, close and lock the drain valve by pushing inward and turning clockwise until the pin is in the locked position as shown.

• Remove the drain tube and replace the cap onto to the bottom fi tting of the drain valve.

• Refi ll engine with oil through oil fi ll dipstick tube. Pour slowly. Do not overfi ll. For approximate capacity see

“PRODUCT SPECIFICATIONS” section of this man-

u al.

• Use gauge on oil fi ll cap/dipstick for checking level.

Insert dipstick into the tube and rest the oil fi ll cap on the tube. Do not thread the cap onto the tube when taking reading. Keep oil at “FULL” line on dipstick.

Tighten cap onto the tube securely when fi nished.

SAE VISCOSITY GRADES

10W30

5W-30

F

C

-20 0 30 32 40 60 80 100

-30 -20 -10 0 10 20 30

TEMPERATURE RANGE ANTICIPATED BEFORE NEXT OIL CHANGE

40 oil_visc_chart4_e

FIG. 15

Change the oil after every 50 hours of operation or at least once a year if the tractor is not used for 50 hours in one year.

Check the crankcase oil level before starting the engine and after each eight (8) hours of operation.

18

CLEAN AIR INTAKE/COOLING AREAS

To insure proper cooling, make sure the grass screen, cooling fi ns, and other external surfaces of the engine are kept clean at all times.

Every 100 hours of operation (more often under extremely dusty, dirty conditions), remove the blower housing and other cooling shrouds. Clean the cooling fi ns and external surfaces as necessary. Make sure the cooling shrouds are reinstalled.

NOTE: Operating the engine with a blocked grass screen, dirty or plugged cooling fi ns, and/or cooling shrouds re moved will cause engine damage due to overheating.

MAINTENANCE

CLEAN AIR SCREEN

Air screen must be kept free of dirt and chaff to prevent engine dam age from overheating. Clean with a wire brush or compressed air to re move dirt and stubborn dried gum fi bers. See engine manual.

AIR FILTER

Your engine will not run properly using a dirty air fi lter.

Service air cleaner more often under dusty conditions. See engine manual.

ENGINE OIL FILTER

Replace the engine oil fi lter every season or every other oil change if the tractor is used more than 100 hours in one year. See engine manual.

MUFFLER

Inspect and replace corroded muffl er and spark arrester

(if equipped) as it could create a fi re hazard and/or damage.

SPARK PLUGS

Replace spark plugs at the beginning of each mowing season or after every 100 hours of operation, whichever occurs fi rst. Spark plug type and gap setting are shown in

“PROD UCT SPECIFICATIONS” section of this manual.

IN-LINE FUEL FILTER (See Fig. 17)

The fuel fi lter should be replaced once each season. If fuel fi lter becomes clogged, ob struct ing fuel fl ow to car bu re tor, re place ment is re quired.

• With engine cool, remove fi lter and plug fuel line sec-

tions.

• Place new fuel fi lter in position in fuel line with arrow pointing towards carburetor.

• Be sure there are no fuel line leaks and clamps are properly positioned.

• Immediately wipe up any spilled gasoline.

CLAMP

FIG. 17

CLAMP

00667

FUEL FILTER

CLEANING

• Clean engine, battery, seat, fi nish, etc. of all foreign matter.

• Keep fi nished surfaces and wheels free of all gasoline, oil, etc.

• Protect painted surfaces with automotive type wax.

We do not recommend using a garden hose or pressure washer to clean your tractor unless the engine and transmission are covered to keep water out. Water in engine or transmission will shorten the useful life of your tractor. Use compressed air or a leaf blower to remove grass, leaves and trash from tractor and mower.

19

SERVICE AND ADJUSTMENTS

MENTS:

• Depress brake pedal fully and set parking brake.

• Place attachment clutch in “DISENGAGED” position.

• Turn ignition key to “STOP” and remove key.

• Make sure the blades and all moving parts have completely stopped.

• Disconnect spark plug wire from spark plug and place wire where it cannot come in contact

TRACTOR

TO REMOVE MOWER (See Fig. 18)

• Place attachment clutch in “DIS EN GAGED” position.

set ting.

• Lower mower to its lowest position.

• Disengage belt tension rod from lock bracket.

TO INSTALL MOWER

Be sure tractor is on level surface and mower suspension arms are raised with attachment lift control. Engage park-

ing brake.

• Swing anti-sway bar to left side of mower deck.

• Slide mower under tractor with defl ector shield to right side of tractor.

IMPORTANT: CHECK BELT FOR PROPER ROUTING IN ALL

MOWER PULLEY GROOVES.

CAUTION: Rod is spring loaded. Have a tight grip on rod and release slowly.

• Remove retainer spring holding anti-swaybar to chas sis bracket and dis en gage anti-swaybar from bracket.

• Remove four retainer springs from front plate assembly and remove plate.

• Remove retainer springs from sus pen sion arms at deck and dis en gage arms from deck.

• Raise attachment lift to its highest position.

• Slide mower forward and remove belt from electric clutch pulley.

• Slide mower out from under right side of tractor.

SUSPENSION

ARMS

LOCK BRACK ET clock wise until it stops.

• Lower mower linkage with attachment lift control.

• Be sure belt tension rod is in dis en gaged position.

• Install belt into electric clutch pulley groove.

• Place the suspension arms on outward pointing deck pins. Retain with double loop re tain er spring with loops up as shown.

• Install front plate assembly to tractor suspension brack ets and retain with single loop retainer springs as shown.

BELT TEN SION ROD

(DISENGAGED POSITION)

FRONT

MOWER

BRACKET

ELECTRIC

CLUTCH

PULLEY

FRONT PLATE

AS SEM BLY

DOUBLE LOOP

RETAINER

SPRING

CHASSIS

BRACK ET

SINGLE LOOP

RETAINER

SPRING

RETAINER

SPRING

USE PLIERS FOR


FLANGED PIN

LOOP UP

ANTI-SWAY

BAR

SUSPENSION ARMS

DOUBLE LOOP


(Out ward pointing deck pins)

FIG. 18

20

02565

DEFLECTOR

SHIELD


• Position front plate assembly between front mower brackets. Raise deck and plate assembly to align holes and insert fl anged pins. Secure pins with double loop retainer springs between the plate assembly and mower brack ets.

NOTE: To assist in locating hole in fl anged pin, the hole in pin is inline with notch on head of pin. If necessary, move mower side-to-side to give space between plate and mower brackets.

IMPORTANT: CHECK BELT FOR PROPER ROUTING IN ALL

MOWER PULLEY GROOVES.


CAUTION: Belt tension rod is spring loaded. Have a tight grip on rod and engage slowly.

• Connect anti-sway bar to chassis bracket under left foot rest and retain with double loop retainer spring.

• If equipped, turn height adjustment knob clock wise to remove slack from mower sus pen sion.

• Raise deck to highest position.

TO LEVEL MOWER HOUSING

Adjust the mower while tractor is parked on level ground or driveway. Make sure tires are properly infl ated (See

“PROD UCT SPECIFICATIONS” section of this manual). If tires are over or underinfl ated, you will not properly adjust your mower.

SIDE-TO-SIDE ADJUSTMENT (See Figs. 19 and 20)

• Raise mower to its highest position.

• Measure height from bottom edge of mower to ground level at front cor ners of mower. Distance “A” on both sides of mower should be the same.

• If adjustment is necessary, make adjustment on one side of mower only.

• To raise one side of mower, tighten lift link ad just ment nut on that side.

• To lower one side of mower, loosen lift link ad just ment nut on that side.

NOTE: Each full turn of adjustment nut will change mower height about 3/16".

• Recheck measurements after ad just ing.

BOTTOM EDGE

OF MOWER

TO GROUND

00598

BOTTOM

EDGE OF

MOWER

TO GROUND

SUSPENSION ARM

FIG. 20

01553

LIFT LINK

AD JUST MENT NUT

FRONT-TO-BACK ADJUSTMENT (See Figs. 21 and 22)

IMPORTANT: DECK MUST BE LEVEL SIDE-TO-SIDE. IF THE

FOLLOWING FRONT-TO-BACK AD JUST MENT IS NECESSARY,

BE SURE TO ADJUST BOTH FRONT LINKS EQUALLY SO

MOWER WILL STAY LEVEL SIDE-TO-SIDE.

To obtain the best cutting re sults, the mower blades should be adjusted so the front tip is ap prox i mate ly 1/8" to 1/2" lower than the rear tip when the mower is in its highest position.

CAUTION: Blades are sharp. Protect your hands with gloves and/or wrap blade with heavy cloth.

Check adjustment on right side of trac tor. Position any blade so the tip is pointing straight forward. Measure distance "B" at front and rear tip of the blade.

• Before making any necessary ad just ments, check that both front plate links are equal in length.

• If links are not equal in length, adjust one link to same length as other link.

• To lower front of blade, loosen nut “C” on both front links an equal number of turns.

NOTE: Each full turn of nut “C” will change distance. “B” by approximately 3/16".

• When distance “B” is 1/8" to 1/2" lower at front than rear, tighten nut “D” against trunnion on both front links.

• To raise front of blade, loosen nut “D” from trunnion on both front links. Tighten nut “C” on both front links an equal number of turns. The two front links must remain equal in length.

• When distance “B” is 1/8" to 1/2" lower at front than rear, tighten nut “D” against trunnion on both front links.

• Recheck side-to-side adjustment.

BLADE

02548

A A

GROUND LINE

FIG. 19 “B”

FIG. 21

“B”

21


BOTH FRONT PLATE LINKS MUST BE

EQUAL IN LENGTH

02516

BELT

TENSION ROD

(DIS EN GAGED

POSITION)

RH

SUSPENSION

ARM

IDLER

PULLEY

RH MAN DREL

COVER

ELEC TRIC

CLUTCH

PULLEY

IDLER

PULLEY

NUT “D” NUT “C”

FRONT PLATE

AS SEM BLY

02517

TRUN NION

FIG. 22

TO REPLACE MOWER DRIVE BELT

MOWER DRIVE BELT REMOVAL (See Fig. 23) brake.

• Lower mower to its lowest position.

• Disengage belt tention rod from lock bracket.

CAUTION: Rod is spring loaded. Have a tight grip on rod and release slowly.

• Remove screws from R.H. mandrel cover and remove cover.

• Remove any dirt or grass clippings which may have accumulated around mandrels and entire upper deck surface.

• Disconnect R.H. suspension arm from rear deck bracket by removing retainer spring.

• Roll belt over the top of R.H. mandrel pulley carefully.

• Remove belt from electric clutch pulley.

• Remove belt from idler pulleys.

• Check primary idler arm and two idlers to see that they rotate freely.

• Be sure spring is securely hooked to primary idler arm and spring arm.

MOWER DRIVE BELT INSTALLATION (See Fig. 23)

• Install belt in both idlers.

• Install new belt onto electric clutch pulley.

• Roll belt into upper groove of R.H. mandrel pulley care-

ful ly.

• Carefully check belt routing making sure belt is in the grooves correctly.

• Reconnect R.H. suspension arm to rear deck bracket with retainer spring.

• Reassemble R.H. mandrel cover.


22

SPRING

ARM

PRI MA RY

IDLER ARM

R.H.

MANDREL 02513

FIG. 23

TO REPLACE MOWER BLADE (SEC OND ARY)

DRIVE BELT (See Fig. 24)

Park the tractor on level surface. En gage parking brake.

• Remove mower (See “TO REMOVE MOWER” in this section of manual).

• Remove screws from R.H. and L.H. mandrel covers and re move covers.

REMOVE MOWER DRIVE BELT

(Refer to “TO REMOVE MOWER DRIVE BELT” il lus tra tion in this section of manual).

• Carefully roll belt over the top of R.H. mandrel pulley.

• Remove belt from idler pulleys.

• Check primary idler arm and two idlers to see that they rotate freely.

• Be sure spring is securely hooked to primary idler arm and spring arm.

REMOVE MOWER BLADE (SECONDARY) DRIVE BELT

• Carefully roll belt off L.H. mandrel pulley.

• Remove belt from center mandrel pulley, idler pulley, and R.H. man drel pulley.

• Remove any dirt or grass which may have ac cu mu lat ed around mandrels and entire upper deck surface.

• Check secondary idler arm and idler pulley to see that they rotate freely.

• Be sure spring is hooked in sec ond ary idler arm and secondary spring arm.

INSTALL NEW MOWER BLADE (SECONDARY) DRIVE

BELT

• Install new belt in lower groove of R.H. mandrel pulley, idler pulley, and center mandrel pulley as shown.

• Carefully roll belt over L.H. mandrel pulley. Make sure belt is in all grooves properly.

REINSTALL MOWER DRIVE BELT

(Refer to “TO REMOVE MOWER DRIVE BELT” illustration in this section of man u al).

• Install belt into upper groove of R.H. mandrel pulley and around both idlers. Pull belt to front of mower to remove slack.

SERVICE AND ADJUSTMENTS screws.

• Carefully check belt routing making sure belt is in all grooves correctly.

• Reinstall mower to tractor (See “TO INSTALL MOWER” in this section of manual).

L.H. MANDREL

SEC OND ARY IDLER ARM

IDLER PULLEY

SPRING

SEC OND ARY

SPRING ARM

CENTER

MANDREL

R.H. MAN DREL

COVER

0251

5

FIG. 24

TO ADJUST ATTACHMENT CLUTCH

(See Fig. 25)

The electric clutch should provide years of service. The clutch has a built-in brake that stops the pulley within 5 seconds. Eventually, the internal brake will wear which may cause the mower blades to not engage, or, to not stop as required. Adjustments should be made by your near est authorized service center/department.

• Make sure attachment clutch and ignition switches are in “OFF” position.

• Adjust the three nylon locknuts until space between clutch plate and rotor measures .012" at all three slot locations cut in side of brake plate.

NOTE: After installing a new electric clutch, run tractor at full throttle and engage and disengage electric clutch 10 cycles to wear in clutch plate.

ROTOR

CLUTCH PLATE

00751

.012"

• Disengage transmission by placing freewheel control in “transmission disengaged” position. Pull freewheel con trol out and into the slot and release so it is held in the disengaged position.

The rear wheels must lock and skid when you try to manually push the tractor forward. If the rear wheels rotate, the brake needs to be adjusted or the pads need to be replaced.

TO ADJUST BRAKE/REPLACE PADS

Contact a qualifi ed service center.

TO REPLACE MOTION DRIVE BELT

(See Fig. 26)

Park the tractor on level surface. Engage parking brake.

For ease of service there is a belt installation guide decal on bottom of left footrest.

• Remove mower (See “TO REMOVE MOWER” in this section of this manual.)

BELT REMOVAL -

• Create slack in belt by removing retainer spring from drive belt tension handle.

• Remove belt from all idler pulleys, transaxle pulley and then from engine pulley.

BELT INSTALLATION -

• Install new belt around engine pulley fi rst, then around transaxle pulley and lastly into all the idler pulleys.

• Check to be sure belt is positioned correctly and is on proper side of all belt keepers.

• Engage the drive belt tension handle and replace the retainer spring.

• Reinstall mower.

RETAINER

SPRING

DRIVE BELT

TENSION HANDLE

ENGINE PULLEY

BELT KEEPER

FLAT IDLER

02504

TRANSAXLE

PULLEY

NYLON

LOCKNUT (3)

SLOT (3)

BRAKE PLATE

FIG. 25

TO CHECK AND ADJUST BRAKE

If tractor requires more than fi ve (5) feet to stop at highest speed in high est gear on a level, dry concrete or paved surface, then brake must be checked and ad just ed.

TO CHECK BRAKE

• Park tractor on a level, dry concrete or paved surface, depress clutch/brake pedal all the way down and engage parking brake.

BELT

KEEPER

V-IDLER

BELT

KEEPER

BELT

KEEPER

2498

CLUTCHING

IDLER

CLUTCHING

FLAT IDLER

FIG. 26

23

02508


TRANSAXLE MOTION CONTROL LEVER

NEUTRAL ADJUSTMENT (See Fig. 27)

The motion control lever has been pre set at the factory and adjustment should not be necessary.

• Park tractor on level surface. Stop tractor by turning brake.

• Loosen the adjustment bolt in front of the right rear wheel.

• Move motion control lever to the neutral position (N).

• Tighten the adjustment bolt.

AD JUST MENT

BOLT

TO REMOVE WHEEL FOR REPAIRS

FRONT WHEEL (See Fig. 28)

• Block up axle securely.

• Remove axle cover, retaining ring and washers to allow wheel removal.

• Repair tire and reassemble.

• Replace washers and snap retaining ring securely in axle groove.

• Replace axle cover.

REAR WHEEL -

• Block rear axle securely.

• Remove fi ve (5) hub bolts to allow wheel removal.

• Repair tire and reassemble. Replace and tighten hub bolts securely.

NOTE: To seal tire punctures and prevent fl at tires due to slow leaks, tire sealant may be purchased from your local parts dealer. Tire sealant also prevents tire dry rot and corrosion.

FIG. 27

TRANSMISSION REMOVAL/RE PLACE MENT

Should your transmission require removal for service or re place ment, it should be purged after reinstallation and before operating the tractor. See “PURGE TRANS MIS SION” in the Operation section of this manual.

WASH ERS

RE TAIN ING RING

AXLE

COV ER

MENT

If steering wheel crossbars are not horizontal (left to right) when wheels are positioned straight forward, remove steer-

ing wheel and reassemble per instructions in the Assembly section of this manual.

FRONT WHEEL TOE-IN/CAMBER

The front wheel toe-in and camber are not adjustable on your tractor. If damage has occurred to affect the front wheel toe-in or camber, contact your nearest authorized service center/department.

FIG. 28

0066

3sq

24


TO START ENGINE WITH A WEAK BAT TERY

(See Fig. 29)

WARNING: Lead-acid batteries gen-

er ate ex plo sive gases. Keep sparks, fl ame and smoking ma te ri als away from bat ter ies. Always wear eye pro tec tion when around batteries.

If your battery is too weak to start the engine, it should be recharged. (See "BATTERY" in the Maintenance sec tion of this man u al).

If “jumper ca bles” are used for emer gen cy starting, follow this pro ce dure:

IMPORTANT: YOUR TRACTOR IS EQUIPPED WITH A 12 VOLT

SYSTEM. THE OTHER VEHICLE MUST ALSO BE A 12 VOLT

SYSTEM. DO NOT USE YOUR TRACTOR BATTERY TO START

OTHER VEHICLES.

TO ATTACH JUMPER CABLES -

• Connect one end of the RED cable to the POSITIVE

(+) terminal of each battery(A-B), taking care not to short against tractor chassis.

• Connect one end of the BLACK ca ble to the NEGA TIVE

(-) terminal (C) of fully charged battery.

• Connect the other end of the BLACK cable (D) to good chassis ground, away from fuel tank and bat tery.

TO REMOVE CABLES, REVERSE ORDER -

• BLACK cable fi rst from chassis and then from the fully charged battery.

• RED cable last from both batteries.

REPLACING BATTERY (See Fig. 30)

WARNING: Do not short battery ter mi nals by allowing a wrench or any other object to contact both terminals at the same time. Before connecting battery, remove metal bracelets, wristwatch bands, rings, etc.

Positive terminal must be connected fi rst to prevent sparking from ac ci den tal grounding.

• Lift hood to raised position.

• Remove terminal guard.

• Disconnect BLACK battery cable then RED battery cable and carefully remove battery from tractor.

• Install new battery with terminals in same position as old battery.

• Reinstall terminal guard.

• First connect RED battery cable to positive (+) battery terminal with hex bolt and keps nut as shown. Tighten securely.

• Connect BLACK grounding cable to negative (-) bat tery terminal with remaining hex bolt and keps nut. Tighten securely

• Close terminal access doors.

• Close hood.

TERMINAL

ACCESS

DOOR

KEPS NUT

HEX BOLT

WEAK OR DEAD

BATTERY

02614

FULLY CHARGED

BATTERY

FIG. 29

TERMINAL

GUARD

0217

9

FIG. 30

NEGATIVE

(BLACK)

CABLE

POSITIVE

(RED)

CABLE

25


TO REPLACE HEADLIGHT BULB

• Raise hood.

• Pull bulb holder out of the hole in the backside of the grill.

• Replace bulb in holder and push bulb holder securely back into the hole in the backside of the grill.

• Close hood.

INTERLOCKS AND RELAYS

Loose or damaged wiring may cause your tractor to run poorly, stop running, or prevent it from starting.

• Check wiring. See electrical wiring diagram in the

Repair Parts section of this manual.

TO REPLACE FUSE

Replace with 30 amp automotive-type plug-in fuse. The fuse holder is located behind the dash.

TO REMOVE HOOD AND GRILL ASSEMBLY

(See Fig. 31)

• Raise hood.

• Unsnap headlight wire connector.

• Stand in front of tractor. Grasp hood at sides, tilt toward engine and lift off of tractor.

• To replace, reverse above procedure.

02491

HOOD

HEADLIGHT

WIRE

CONNECTOR

FIG. 31

ENGINE

TO AD JUST THROTTLE CON TROL CABLE

The throttle control has been preset at the factory and ad just ment should not be necessary. If adjustment is nec-

es sary, see engine manual.

TO AD JUST CHOKE CON TROL

The choke control has been preset at the factory and ad-

just ment should not be necessary. If adjustment is necessary, see engne manual.

TO ADJUST CARBURETOR

Your carburetor is not adjustable. If your engine does not operate properly due to suspected carburetor problems, take your tractor to an authorized service center for repair and/or adjustment.

26

STORAGE

Immediately prepare your tractor for storage at the end of the season or if the tractor will not be used for 30 days or more.

WARNING: Never store the trac tor with gas o line in the tank inside a building where fumes may reach an open fl ame or spark. Allow the engine to cool before storing in any en clo sure.

TRACTOR

Remove mower from tractor for winter storage. When mower is to be stored for a period of time, clean it thor oughly, remove all dirt, grease, leaves, etc. Store in a clean, dry area.

• Clean entire tractor (See “CLEANING” in the Main te nance section of this manual).

• Inspect and replace belts, if necessary (See belt re-

place ment instructions in the Service and Adjustments section of this manual).

• Lubricate as shown in the Maintenance section of this man ual.

• Be sure that all nuts, bolts and screws are securely fastened. Inspect moving parts for damage, breakage and wear. Replace if necessary.

• Touch up all rusted or chipped paint surfaces; sand lightly before painting.

BATTERY

• Fully charge the battery for storage.

• After a period of time in storage, battery may require recharging.

• To help prevent corrosion and power leakage during long periods of storage, battery cables should be dis-

con nect ed and battery cleaned thoroughly (see “TO

CLEAN BATTERY AND TERMINALS” in the Maintenance sec tion of this manual).

• After cleaning, leave cables disconnected and place cables where they cannot come in contact with battery terminals.

• If battery is removed from tractor for storage, do not store battery directly on concrete or damp surfaces.

ENGINE

FUEL SYSTEM

IMPORTANT: IT IS IMPORTANT TO PREVENT GUM DEPOSITS

FROM FORMING IN ES SEN TIAL FUEL SYSTEM PARTS SUCH

DURING STORAGE. ALSO, EXPERIENCE INDICATES THAT

ALCOHOL BLENDED FUELS (CALLED GASOHOL OR USING

ETHANOL OR METHANOL) CAN ATTRACT MOIS TURE WHICH

LEADS TO SEPARATION AND FOR MA TION OF ACIDS DURING

STOR AGE. ACIDIC GAS CAN DAMAGE THE FUEL SYSTEM

OF AN ENGINE WHILE IN STORAGE.

• Empty the fuel tank by starting the engine and let it run until the fuel lines and carburetor are empty.

• Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur.

• Use fresh fuel next season.

NOTE: Fuel stabilizer is an acceptable alternative in minimizing the formation of fuel gum deposits during stor age.

Add stabilizer to gasoline in fuel tank or storage container.

Always follow the mix ratio found on stabilizer container.

Run engine at least 10 minutes after adding stabilizer to allow the stabilizer to reach the carburetor. Do not empty the gas tank and carburetor if using fuel stabilizer.

ENGINE OIL

Drain oil (with engine warm) and replace with clean engine oil. (See “ENGINE” in the Maintenance section of this man ual).

CYLINDER(S)

• Remove spark plug(s).

• Pour one ounce of oil through spark plug hole(s) into cylinder(s).

• Turn ignition key to “START” position for a few seconds to distribute oil.

• Replace with new spark plug(s).

OTHER

• Do not store gasoline from one season to another.

• Replace your gasoline can if your can starts to rust.

Rust and/or dirt in your gasoline will cause problems.

• If possible, store your tractor indoors and cover it to give protection from dust and dirt.

• Cover your tractor with a suitable protective cover that does not retain moisture. Do not use plastic. Plastic cannot breathe which allows condensation to form and will cause your tractor to rust.

IMPORTANT: NEVER COVER TRACTOR WHILE EN GINE AND

EXHAUST AREAS ARE STILL WARM.

27

TROUBLESHOOTING POINTS

PROBLEM CAUSE CORRECTION

Will not start 1. Out of fuel. 1. Fill fuel tank.

2. Engine not “CHOKED” properly. 2. See “TO START ENGINE” in Operation section.

3. Engine fl ooded. 3. Wait several minutes before attempting to start.

4. Bad spark plug. 4. Replace spark plug.

5. Dirty air fi lter. 5. Clean/replace air fi lter.

6. Dirty fuel fi lter. 6. Replace fuel fi lter.

7. Water in fuel. 7. Empty fuel tank and carburetor, refi ll tank with fresh

gasoline and replace fuel fi lter.

8. Loose or damaged wiring. 8. Check all wiring.

9. Carburetor out of adjustment. 9. See “To Adjust Carburetor” in Service Adjustments

section.

10. Engine valves out of adjustment. 10. Contact an authorized service center/department.

11. Extreme cold conditions. 11. See "To start engine" in operation section

Hard to start 1. Dirty air fi lter. 1. Clean/replace air fi lter.

2. Bad spark plug. 2. Replace spark plug.

3. Weak or dead battery. 3. Recharge or replace battery.


5. Stale or dirty fuel. 5. Empty fuel tank and refi ll tank with fresh, clean gasoline.



section.


Engine will not turn over 1. Brake pedal not depressed. 1. Depress brake pedal.

2. Attachment clutch is engaged. 2. Disengage attachment clutch.

3. Weak or dead battery. 3. Recharge or replace battery.

4. Blown fuse. 4. Replace fuse.

5. Corroded battery terminals. 5. Clean battery terminals.


7. Faulty ignition switch. 7. Check/replace ignition switch.

8. Faulty solenoid or starter. 8. Check/replace solenoid or starter.

9. Faulty operator presence switch(es). 9. Contact an authorized service center/department.

Engine clicks but will not 1. Weak or dead battery. 1. Recharge or replace battery.

start 2. Corroded battery terminals. 2. Clean battery terminals.


4. Faulty solenoid or starter. 4. Check/replace solenoid or starter.

Loss of power 1. Cutting too much grass/too fast. 1. Raise cutting height/reduce speed.

2. Throttle in “CHOKE” position. 2. Adjust throttle control.

3. Build-up of grass, leaves and trash under mower. 3. Clean underside of mower housing.

4. Dirty air fi lter. 4. Clean/replace air fi lter.

5. Low oil level/dirty oil. 5. Check oil level/change oil.

6. Faulty spark plug. 6. Clean and regap or change spark plug.


8. Stale or dirty fuel. 8. Empty fuel tank and refi ll tank with fresh, clean gasoline.

9. Water in fuel. 9. Empty fuel tank and carburetor, refi ll tank with fresh

gasoline and replace fuel fi lter.

10. Spark plug wire loose. 10. Connect and tighten spark plug wire.

11. Dirty engine air screen/fi ns. 11. Clean engine air screen/fi ns.

12. Dirty/clogged muffl er. 12. Clean/replace muffl er.



section.


Excessive vibration 1. Worn, bent or loose blade. 1. Replace blade. Tighten blade bolt.

2. Bent blade mandrel. 2. Replace blade mandrel.

3. Loose/damaged part(s). 3. Tighten loose part(s). Replace damaged parts.

28

TROUBLESHOOTING POINTS

Engine continues to run 1. Faulty operator-safety presence control system. 1. Check wiring, switches and connections. If not

when operator leaves seat corrected, contact an authorized service center/

with attachment clutch department.

engaged

Poor cut - uneven 1. Worn, bent or loose blade. 1. Replace blade. Tighten blade bolt.

2. Mower deck not level. 2. Level mower deck.

3. Buildup of grass, leaves, and trash under mower. 3. Clean underside of mower housing.

4. Bent blade mandrel. 4. Replace blade mandrel.

5. Clogged mower deck vent holes from buildup of 5. Clean around mandrels to open vent holes.

grass, leaves, and trash around mandrels.

Mower blades will not 1. Obstruction in clutch mechanism. 1. Remove obstruction.

rotate 2. Worn/damaged mower drive belt. 2. Replace mower drive belt.

3. Frozen idler pulley. 3. Replace idler pulley.

4. Frozen blade mandrel. 4. Replace blade mandrel.

Poor grass discharge 1. Engine speed too slow. 1. Place throttle control in “FAST” position.

2. Travel speed too fast. 2. Shift to slower speed.

3. Wet grass. 3. Allow grass to dry before mowing.

4. Mower deck not level. 4. Level mower deck.

5. Low/uneven tire air pressure. 5. Check tires for proper air pressure.

6. Worn, bent or loose blade. 6. Replace/sharpen blade. Tighten blade bolt.

7. Buildup of grass, leaves and trash under mower. 7. Clean underside of mower housing.

8. Mower drive belt worn. 8. Replace mower drive belt.

9. Blades improperly installed. 9. Reinstall blades sharp edge down.

10. Improper blades used. 10. Replace with blades listed in this manual.

11. Clogged mower deck vent holes from buildup of 11. Clean around mandrels to open vent holes.

grass, leaves, and trash around mandrels.

Headlight(s) not working 1. Switch is “OFF”. 1. Turn switch “ON”.

(if so equipped) 2. Bulb(s) or lamp(s) burned out. 2. Replace bulb(s) or lamp(s).

3. Faulty light switch. 3. Check/replace light switch.

4. Loose or damaged wiring. 4. Check wiring and connections.

5. Blown fuse. 5. Replace fuse.

Battery will not charge 1. Bad battery cell(s). 1. Replace battery.

2. Poor cable connections. 2. Check/clean all connections.

3. Faulty regulator (if so equipped). 3. Replace regulator.

4. Faulty alternator. 4. Replace alternator.

Loss of drive 1. Freewheel control in “disengaged” position. 1. Place freewheel control in “engaged” position.

2. Motion drive belt worn, damaged, or broken. 2. Replace motion drive belt.

3. Air trapped in transmission during shipment 3. Purge transmission.

or servicing.

Engine “backfi res” when 1. Engine throttle control not set between half and 1. Move throttle control between half and full speed

turning engine “OFF” full speed (fast) position before stopping engine. (fast) position before stopping engine.

29

SERVICE NOTES

30

TRACTOR - MODEL NO. GTH2548 (GTH2548A), PRODUCT NO. 954 57 20-04

SCHEMATIC

RED

BLACK

BATTERY

RED

A

AMMETER

(OPTIONAL)

RED

FUSE

RED

WHITE

B

G

L

S

M

A2

A1

BLACK

IGNITION

SWITCH

WHITE

C G

F

H

RED

B

E

BLACK

A

D

PTO (DISENGAGED)

WHITE

CLUTCH / BRAKE

(PEDAL UP)

RED

BLACK

SOLENOID

RED

M

STARTER

BLACK

ELECTRIC CLUTCH

SEAT SWITCH

(NOT OCCUPIED)

BLUE

FUEL

LINE

HOUR

METER

(OPTIONAL)

IGNITION

UNIT

GROUNDING

CONNECTOR

BLACK

SPARK PLUGS

GAP

(2 PLUGS

ON TWIN CYL. ENGINES)

FUEL SHUT-OFF

SOLENOID

RED

CHARGING SYSTEM OUTPUT

15 AMP DC @ 3600 RPM

REGULATOR

28 VOLTS AC @ 3600 RPM

(REGULATOR DISCONNECTED)

ALTERNATOR

BROWN BLACK

IGNITION SWITCH

POSITION CIRCUIT

OFF

ON + LIGHTS

ON

START

M + G + A1

B + A1

B + A1

B + S + A1

“MAKE”

NONE

L + A2

NONE

NONE

WIRING INSULATED CLIPS

NOTE: IF WIRING INSULATED

CLIPS WERE REMOVED FOR

SERVICING OF UNIT, THEY

SHOULD BE REPLACED TO

PROPERLY SECURE YOUR

WIRING.

PTO SWITCH

POSITION CIRCUIT

OFF

ON

C + G, B + H

C + F, B + E, A + D

REMOVABLE

CONNECTIONS

NON-REMOVABLE

CONNECTIONS

31

HEADLIGHTS

H

G F C

E B

D A

REPAIR PARTS


ELECTRICAL

22

79

21

42

81

40

30

33

25

12

2

8

1

11

10

27

28

12

0

60

A

M

P

S 60

45

26

29

32

16

50

46

REPAIR PARTS


ELECTRICAL

KEY PART

NO. NO. DESCRIPTION

1

2

532 14 49-27

874 76 04-12

Battery

Bolt Hex Head 1/4-20 x 3/4

8 532 12 48-86 Tray, Battery

10 532 14 52-11 Bolt, Battery Front 1/4-20 x 7.5 Zinc

11 532 15 01-09 Holddown Battery Front Mount

12 532 14 57-69 Nut, Push Nylon 1.4" Battery Front

16 532 17 61-38 Switch Interlock Push-In

21 532 17 56-88 Harness Socket Light w/4152J

22 532 00 41-52 Bulb

25 532 18 54-56 Cable, Battery

26 532 10 88-24 Fuse

27 873 51 04-00 Nut Keps Hex 1/4-20

28 532 17 06-97 Cable, Ground

29 532 12 13-05 Switch, Plunger NC Gray

30 532 17 55-66 Switch, Ign

33 532 14 04-01 Key

40 532 18 80-34 Harness Ign.

42 532 15 43-36 Cover, Terminal Red

45 532 17 75-00 Ammeter

46 532 17 75-01 Hourmeter

50 532 17 46-51 Switch, PTO

79 532 17 52-42 Socket Assembly Bulb

81 532 10 97-48 Relay Asm.

NOTE: All component dimensions given in U.S. inches

1 inch = 25.4 mm

33

REPAIR PARTS


CHASSIS AND ENCLOSURES

15

14

153

130

25

161

158

37

17

47

19

20

91

56

5

162

17

165

47

58

21

28

17

17

138

130

144

7

7

43

17

34

16

68

35

2

99

36

148

130

31

18

122

167

150

122

8

146

130

6

143

152

156 156

7

30

139

32

159

33

36

156

45

17

1

17

17

139

142

50

17 44

17

17

17

130

17

17

24

86

166

17

39 17

47 chassis-stealth_44

34

REPAIR PARTS


CHASSIS AND ENCLOSURES

KEY PART


1

2

5

6

7

8

532 18 03-75 Rail, Frame RH

532 17 52-82 Drawbar, Gt

532 18 56-04 Dash, Plastic

532 15 78-82 Dash, 1PCS, Lower

817 72 04-08 Screw, Thd Cut 1/4-20 x 1/2

532 18 46-68 Support, Battery

14 532 19 00-55 Hood Asm., Pnt

15 532 16 18-41 Lens LH

16 532 12 17-94 Cover, Access

17 817 00 06-12 Screw, 3/8-16 x 3/4

18 532 18 28-73 Grille

19 819 13 13-12 Washer 13/32 x 13/16 x 12 Ga.

20 874 78 06-16 Bolt, Fin Hex 3/8-16 x 1

21 873 80 06-00 Nut, Crownlock 3/8-16

24 532 18 10-58 Footrest, RH

25 532 16 18-42 Lens RH

28 532 18 10-57 Footrest, LH

30 532 14 50-52 Saddle

31 532 16 14-19 Bracket Supt 1-pc Vgt Steering

32 532 16 13-27 Bracket, Frame Pivot Lh

33 532 16 13-26 Bracket, Frame Pivot Rh

34 532 17 70-18 Plate Asm Engine Chassis

35 819 11 11-16 Washer 11/32 x 11/16 x 16 Ga.

36 817 06 05-12 Screw 5/16-18 x 3/4

37 532 18 17-20 Fender, Pnt.

39 532 17 52-78 Bracket, Axle Front

43 532 13 69-39 Bracket, Spnsn Front Lh

44 532 13 69-40 Bracket, Spnsn Front Rh

45 532 17 60-18 Bracket Asm., Susp Chassis Rh

47 817 49 06-08 Screw Thdrol 3/8-16 x 1/2

50 532 17 54-76 Bracket, Chassis Front

56 532 17 60-16 Bracket Asm., Susp Chassis Lh

58 532 18 35-69 Bracket Asm., Fender

68 817 49 05-08 Screw, 5/16-18 x 1/2

86 874 78 07-20 Bolt, Fin Hex 7/16-14 unc x 1-1/4

91 532 18 03-74 Rail, Frame Lh

99 532 17 71-43 Rod Asm. Bypass

122 532 16 14-64 Screw Hex WSHD 8-18 x 7/8

130 532 17 18-75 Screw Hw Hd Hi-Lo #13-16 x 3/4

138 532 18 17-98 Cupholder

139 532 17 18-73 Bolt Shoulder 5/16-18

142 532 16 18-97 Bracket Dash Stealth RH

143 532 17 75-86 Skirt Grille RH

144 532 16 19-00 Bracket Dash Stealth LH

146 532 17 75-87 Skirt Grille LH

148 532 16 46-55 Extrusion Bumper

150 532 19 03-09 Duct Heat Hood

152 532 17 79-56 Shield, Browning

153 532 18 82-12 Light Box Asm. w/Lens

156 817 00 05-12 Screw 5/16-18 x 3/4

158 817 67 06-08 Screw 3/8-16 x 1/2

159 817 00 06-12 Screw 3/8-16 x 3/4

161 532 18 17-87 Console Fuel Window

162 532 14 24-32 Screw Hex 1/4-1/2 unc

165 532 18 35-54 Bracket Support Tank

166 873 68 07-00 Nut, Crown Lock 7/16-14 unc

167 532 18 46-72 Bushing Snap


1 inch = 25.4 mm

35

REPAIR PARTS


GROUND DRIVE

9

33

7

153

70

39

40

41

89

120

42

142

122

132

74

127 120

128

117

50

48

6

38

37

46

36

77

143

65

55

117

52

129

48

130

35

34

131

29

151

135 137

64

37

38

152

114

121

117

20

147

58

77

69

2

146

61

114

68

56

73

123

22

94

23

133

120

89

111

98

89

120

126

94

125

124

3

145

2 145

138

3

69

33

112 drive_6-vgt

106

107

108

1

36

REPAIR PARTS


GROUND DRIVE

KEY PART


1 - - - - - - - Transaxle Hydro Gear

331-3000 (Order Parts From

Transaxle Manufacturer)

2 532 00 70-70 Key Sq. 1/4 x 2.5

3 532 00 75-63 Washer

6 876 02 04-12 Pin, Cotter

7 532 14 05-07 Wheel, Hub Assembly

9 532 14 00-80 Bolt, Hub

20 873 94 08-00 Nut

22 532 18 02-35 Lever Asm Shift

23 532 14 08-45 Knob

29 532 17 66-00 Brake, Rod

33 812 00 00-53 Ring E

34 532 07 16-73 Cap, Parking Brake

35 532 13 76-48 Rod, Parking Brake

36 532 14 94-12 Spring, Drive Ground

37 532 12 17-49 Washer 25/32 x 1-1/4 x 16 Ga.

38 532 15 00-35 Nyliner

39 874 32 10-16 Screw, Fin. #10-24 x 1

40 532 17 85-75 Actuator, Interlock VGT

41 873 93 10-00 Nut Centerlock 10-24 unc

42 532 12 48-72 Cover, Pedal

46 532 14 51-70 Retainer, Spring

48 872 11 06-14 Bolt Rdhd 3/8-16 x 1-3/4 Gr. 5

50 532 13 14-94 Pulley, Idler, Flat

52 532 12 77-83 Pulley, Idler, Grooved

55 532 10 57-06 Bearing, Idler

56 532 16 15-97 V-Belt

58 874 76 07-24 Bolt Fin Hex 7/16-14 x 1-1/2

61 532 14 39-95 Pulley, Transaxle

64 532 17 66-01 Shaft, Brake Pedal

65 532 17 96-13 Bolt, Shoulder

68 532 00 51-42 Pin, Roll

69 532 12 38-00 Washer

70 532 18 17-88 Console Automatic YT/GT

73 874 49 05-48 Bolt Hex Flghd 5/16-18 x 3 Gr. 5

74 532 14 24-32 Screw Hex Wsh. Hi-Lo 1/4-1/2

KEY PART


77 874 78 07-16 Bolt Fin Hex 7/16-14 x 1

89 873 68 07-00 Nut Crownlock 7/16-14 unc

94 532 13 38-35 Fastener Christmas Tree

98 532 14 10-04 Bracket Shift

106 532 14 29-18 O-Ring Asm Hydro Gear

107 532 15 47-39 Line Fuel Hydro 15” VGT

108 532 14 29-17 Cap Asm Vent Hydro Gear

111 532 15 62-40 Spacer Shift Lever VGTH

112 532 17 85-58 Washer Nylon High Temp

114 873 80 05-00 Nut Lock Hex W/Ins 5/16-18 unc

117 873 90 06-00 Nut, Lock Flg. 3/8-16

120 817 00 06-12 Screw 3/8-16 x .75

121 532 17 56-11 Bracket Strap Torque

122 872 01 05-20 Bolt RDHDSQ 5/16-18 unc x 2-1/2

123 532 18 32-54 Rod Shift

124 532 16 54-92 Bolt Shoulder 5/16-18 x .561

125 817 49 05-10 Screw 5/16-18 x 5/8

126 532 16 60-02 Washer SRRTD 5/16 ID x 1 x .125

127 532 17 73-62 Link Control Clutch

128 532 17 66-24 Spring Drive GRND

129 532 17 94-73 Bracket Asm Idler Tensioning

130 819 13 10-16 Washer 13/32 x 5/8 x 16 Ga.

131 876 02 03-12 Pin Cotter 3/32 x 3/4

132 532 17 54-67 Bracket Mtg Hydro 3500 LH VGT

133 532 17 54-68 Bracket Mtg Hydro 3500 RH VGT

135 532 17 73-64 Link Asm Control Hydro 3500

137 532 12 49-49 Nut Lock 5/16-18 NC Thd.

138 532 00 13-70 Washer Thrust 5/8 x 1.10 x 1/32

142 532 17 54-69 Strap Torque HG-3500

143 817 06 05-12 Screw Thdrol 5/16-18 x 3/4

145 532 16 31-68 Washer Axle Flange HG-3000

146 532 14 04-62 Fan 7" Hydro

147 532 14 13-22 Washer

151 874 76 05-14 Bolt Hex 5/16-18 x 7/8

152 532 17 87-05 Bolt Hex 5/16 x 1 W/Patch

153 532 12 47-88 Spring, Retainer

NOTE: All component dimensions given in U. S. inches 1 inch = 25.4 mm

37

REPAIR PARTS


STEERING ASSEMBLY

26

7

8

9

51

3

2

45

1

6 9 8

7

4

12

3

44 15

14

10

11

21 6

20

14

15

23

5

22

13

31

36

14

15

13

13

34

33

32

6

27

41

29

53

8

42

19

27

6

16

46

28

47

28

49

50

52

15

14

35

18 steering_13-vgt

38

REPAIR PARTS


STEERING ASSEMBLY

KEY PART


1 532 16 66-27 Wheel, Steering

2 532 17 85-57 Axle Asm., Front

3 532 18 32-26 Fitting, Grease

4 532 16 18-49 Spindle Asm, LH

5 532 16 18-48 Spindle Asm., RH

6 532 12 49-31 Bearing, Race Thrust Harden

7 532 12 17-48 Washer 25/32 x 1-5/8 x 16 Ga.

8 812 00 00-29 Ring, Klip #T5304-75

9 532 12 12-32 Cap, Spindle

10 874 78 10-44 Bolt, Fin Hex 5/8-11 x 2-3/4

11 532 13 65-18 Spacer Brg Axle Front 1.570

12 873 90 10-00 Nut, Lock Flange 5/8-11 unc

13 532 12 17-49 Washer 25/32 x 1-1/4 x 16 Ga.

14 810 04 06-00 Washer, Lock Hvy Hlcl Spr 3/8

15 873 54 06-00 Nut 3/8-24

16 532 18 68-14 Shaft Asm., Steering

18 532 17 55-72 Draglink, Ball Joint Solid Vgt

19 532 15 60-11 Support Asm., Steering Vgt

20 532 17 75-92 Boot Steering

21 532 15 99-45 Adapter, Wheel Steering

22 532 15 51-05 Bushing, Strg.

23 532 15 29-27 Screw

26 532 16 66-26 Cap , Wheel Steering

27 532 12 49-37 Bearing, Col. Strg.

28 817 00 06-12 Screw 3/8-16 x 3/4

29 532 10 42-39 Bearing, Flange

31 532 13 81-36 Bushing, Nyliner Snap

32 819 11 16-10 Washer 11/32 x 1 x 10 Ga.

33 810 04 05-00 Washer, Lock Hvy Hlcl Spr 5/16

34 874 78 05-12 Bolt, Hex Hd 5/16-18 x 3/4

35 532 18 70-39 Gear, Sector Steering

36 532 18 67-99 Tie Rod

41 532 15 52-46 Bracket Switch Inerlock VGT97

42 817 49 05-08 Screw 5/16-18 x 1/2

44 532 17 75-93 Extension Steering Premium

45 819 18 24-11 Washer 13/32 x 1-1/20 x 11 Ga.

46 819 13 16-10 Washer Flat 13/32 x 1 x 10 Ga.

47 532 17 94-71 Bracket Asm. Idler

49 532 17 58-20 Pulley Idler Flat

50 873 90 06-00 Nut Lock Flg 3/8-16 unc

51 873 94 08-00 Nut Hex Jam Toplock 1/2-20 unc

52 532 17 55-53 Clip Steering

53 532 18 89-67 Washer Harden


1 inch = 25.4 mm

39

REPAIR PARTS


ENGINE

1 83

22

25

62

69

21

20

80

70

71

84

86

84 82

12

81

2

18 15

41

42

43

11

10

37

47

26

28

31

27

37

39

40

8

9

29

SPARK ARRESTER KIT engine-kawasaki_1 vgt

KEY PART


KEY PART


1 - - - - - - - Engine Kohler, Model No. CV730

(Order parts from engine manufacturer)

2 532 14 97-23 Muffl er Side

8 532 12 13-61 Pulley V-Idler

9 532 17 77-48 Keeper Asm. Belt Engine VGT

10 532 17 52-87 Bushing

11 532 17 93-35 Clutch Electric

12 532 14 39-96 Pulley Engine VGT Elect Clutch

15 532 17 91-15 Tank Fuel 5.0

18 532 18 18-03 Cap Fuel

20 532 18 29-37 Control Throttle

21 532 17 18-75 Screw HWHD Hi-Lo #13-16 x 3/4

22 532 17 81-48 Control Choke

25 873 92 06-00 Nut Keps 3/8-24 unf

26 532 00 36-45 Bushing

27 532 13 92-77 Stem Tank Fuel

28 532 00 78-34 Fuel Line

29 532 13 71-80 Spark Arrester Kit

31 532 14 50-06 Clip Push-In

37 532 12 34-87 Clamp Hose

39 817 49 06-36 Screw TT 3/8-16 x 2-1/4 unc

40 817 49 06-64 Screw TT 3/8-16 x 4 unc

41 532 12 61-97 Washer 1-1/2 OD x 15/32 ID x .250

40

42 810 04 07-00 Washer Lock 7/16

43 532 17 99-53 Bolt Hex 7/16-20 x 3.75 Ga 5

47 532 17 52-88 Bushing

62 532 14 66-29 Shield Heat Muffl er

69 - - - - - - - - Gasket (Order from Enigne Manufacturer)

70 532 17 55-46 Tube Exhaust RH

71 532 17 55-45 Tube Exhaust LH

80 532 16 33-05 Nut Flange M8-1.25

81 532 14 84-56 Tube Drain Oil Easy

82 - - - - - - - - Plug Oil Drain ((Order parts from engine manufacturer)

83 532 17 18-77 Bolt 5/16-18unc x 1-3/4 W/Sems

84 817 06 06-24 Screw 3/8-16 x 1-1/2

86 532 18 43-62 Nut Hex Flange Toplock M8-1.25


1 inch = 25.4 mm

For engine service and replacement parts, call the toll free number for your engine manufacturer listed below:

Briggs & Stratton 1-800-233-3723

Kohler Co. 1-800-544-2444

Tecumseh Products 1-800-558-5402

Honda Engines 1-800-426-7701

Kawasaki 1-949-460-5688

REPAIR PARTS


LIFT ASSEMBLY

40

43

35 73

38 34

39

32

31

30

9

10

8

7

42

1

70

3

23

4

5

5

4

29

72

33

11 2

6

11

23

70

79

77

41

41

74

23

70

23

76

KEY PART


1 532 12 10-06 Rod Asm., Lever

2 532 18 00-45 Shaft Asm., Lift Vgt

3 532 15 91-89 Lever Asm., Lift Rh

4 812 00 00-22 E-Ring Truarc #5133-87

5 819 29 20-16 Washer 29/32 x 1-1/4 x 16 Ga.

6 871 11 06-24 Bolt, Fin Hex 3/8-16 x 1-1/2

7 532 12 56-31 Grip, Handle

8 532 12 45-26 Button Plunger

9 532 12 23-64 Plunger, Lever Lift

10 532 18 38-94 Spring

11 532 17 53-75 Link Lift



24 873 35 08-00 Nut, Jam Hex 1/2-13 unc

26 873 80 08-00 Nut Crownlock 1/2-13 unc

29 532 15 02-33 Trunnion Infi n Height

30 532 11 08-07 Nut, Special

31 819 13 10-16 Washer 13/32 x 5/8 x 16 Ga.

32 532 13 71-50 Spring, Compression Inf Hgt

33 876 02 03-08 Pin, Cotter 3/32 x 1/2

12

24

78

26

75

76 lift_rh_11

KEY PART


34 532 13 71-67 Rod, Adj Lift

35 532 13 80-57 Knob, Inf 3/8-16 Unc

38 532 15 50-97 Pointer Height Indicator

39 532 12 39-35 Plug, Hole Blk. 1.485/1.515 Dia.

40 817 06 05-16 Screw 5/16-18 x 1

41 532 17 59-94 Nut, Lift Link

42 819 11 24-10 Washer 11/32 x 1-1/2 x 10 Ga.

43 532 12 39-34 Scale, Indicator Height

70 532 14 52-12 Nut Hex Flange Lock

72 532 11 04-52 Nut Push Phos & Oil

73 873 35 06-00 Nut, Hex Jam 3/8-16 unc

74 532 17 58-02 Arm, Suspension Rear RH

75 532 17 58-05 Plate, Asm, Susp, Front

76 532 17 55-60 Pin Flange

77 532 17 62-05 Trunnion Susp. Arm

78 532 17 56-89 Trunnion, Front, Susp

79 532 17 53-78 Arm, Suspension Rear LH

41


1 inch = 25.4 mm

REPAIR PARTS


SEAT ASSEMBLY

1

24

35

25

20

8

7

20

8

7

14

10

28

33

26

22

5

6

5

16

15

37

2

21

13

17 12

KEY PART


1

2

3

5

532 18 87-15 Seat

532 14 05-51 Bracket, Pivot Seat

532 14 06-75 Strap asm Fender

532 14 50-06 Clip, Push In Hinged

6

7

873 80 06-00

532 12 41-81

Nut, Crownlock 3/8-16

Spring, Seat Cprsn

8 532 17 18-77 Bolt 5/16-18 unc x 3/4

10 532 18 24-93 Pan, Seat

12 532 12 12-46 Bracket, Mounting Switch

13 532 12 12-48 Bushing, Snap

14 872 05 04-12 Bolt, Carriage 1/4-20 x 1-1/2

15 532 12 12-49 Spacer, Split

16 532 12 37-40 Spring, Cprsn

42

3 seat_10-vgt

KEY PART


17 532 12 39-76 Nut, Lock 1/4 Lge Flg Gr. 5

20 532 12 42-38 Cap, Spring Seat

21 532 17 18-52 Bolt, Shoulder 5/16-18

24 532 17 79-46 Track Slide Seat LH

25 532 17 79-47 Track Slide Seat RH

26 819 11 10-12 Washer 11/32 x 5/8 x 12 Ga.

28 810 01 05-00 Washer Split

33 874 78 05-12 Bolt Fin Hex 5/16-18 unc x 3/4

35 532 17 84-26 Cap Vinyl 1 x .34 Red

37 873 80 05-00 Nut, Crownlock 5/16-18


1 inch = 25.4 mm

REPAIR PARTS


DECALS

15

1 3 4

7

10

5

5

27

24

6

23

17

14 23

KEY PART


1 532 18 97-22 Decal, Final

3 532 18 89-47 Decal, Hood, RH

4 532 18 89-48 Decal, Hood, LH

5 532 18 97-08 Decal, Side Panel

6 532 17 05-63 Decal, Warning

7 532 18 09-41 Decal, Hood Cust. Resp.

8 532 17 84-82 Decal, Mower Heavy Duty

10 532 15 71-40 Decal, Danger

11 532 18 12-53 Decal, Foot Rest

12 532 17 85-02 Decal, Deck Caution

11

12

8

KEY PART


14 532 17 52-91 Decal, V-Belt Schematic

15 532 18 89-25 Decal, Ins. Strg Whl

17 532 18 28-54 Decal, Saddle Oper.

23 532 10 62-02 Refl ector, Taillight

24 532 14 50-05 Decal, Btry Dngr/Psn

27 532 16 69-60 Decal, Drawbar

- - 532 18 19-16 Pad Footrest LH

- - 532 18 19-17 Pad Footrest RH

- - 532 18 99-42 Manual, Owner’s (English)

WHEELS & TIRES

1

2 11

3

7

6

12

4

10 wheel_art_1-vgt

5

9

8

43

KEY PART


5

6

7

1

2

3

4

532 05 91-92 Cap, Valve, Tire

532 06 51-39 Stem, Valve

532 14 45-09 Rim Assembly, Front

532 00 81-34 Tube, Front (Service Item Only)

532 10 62-30 Tire, Front

532 12 49-57 Fitting, Grease

532 12 49-59 Bearing, Flange (Front Wheel

Only)

8

9

532 17 50-39

532 10 55-88

Cap, Hub

Tire, Rear

10 532 00 71-54 Tube, Rear (Service Item Only)

11 532 14 45-10 Rim Assembly, Rear

12 532 12 48-60 Fitting, Grease

- - 532 14 43-34 Sealant, Tire (10 oz. Tube)


1 inch = 25.4 mm

REPAIR PARTS


MOWER DECB

46

132

95

182

45

49

94

46

48_nos e_rol ler

112

21

122

32

33

31

99

114

42

42

49

115

130

49

52

37

43 30

121

126

49

97

98

30

50

42

97

50

110

33

30

39

32

31

45

47

183

91

132

5

57

21

116

117

56

119

113

118

100

184

3

6

1

17

21

16

29

28

24

25

26

27

5

48 mower_deck.48prem_2

19

14

15

13

11

44

8

18

18

20

REPAIR PARTS


MOWER DECK

KEY PART


1 532 18 18-48 Deck Weldment Mower 48

3 532 17 89-15 Bracket Asm., Sway Bar

5 532 12 46-70 Retainer Spring

6 532 17 80-24 Sway Bar Deck

8 532 17 43-65 Bolt 7/16 Asm. Blade

(The following blades are available)

11 532 17 39-21 Blade, 48" Mulching (For mulching mowers only)

- - 532 18 00-54 Blade, 48" Hi-Lift (For bagging and discharging)

13 532 17 43-60 Shaft Asm. w/Lower Bearing

14 532 17 43-58 Mandrel Asm.

15 532 11 04-85 Bearing, Ball, Mandrel

16 532 17 44-93 Stripper Mandrel Deck

17 872 11 06-10 Bolt RDHD Sq Neck 3/8-16 x 1.25

18 872 14 05-05 Bolt, Carriage 5/16-18 x 5/8

19 532 13 28-27 Bolt, Hex Hd, Shoulder 5/16-18

20 532 17 43-78 Baffl e, Vortex Mower

21 873 68 05-00 Nut, Crownlock 5/16-18 Unc

24 532 10 53-04 Cap, Sleeve

25 532 17 81-02 Spring, Torsion

26 532 11 04-52 Nut, Push

27 532 18 17-07 Defl ector Shield

28 819 11 10-16 Washer 11/32 x 5/8 x 16 Ga.

29 532 13 14-91 Rod, Hinge

30 532 17 39-84 Screw, Thdroll Washer Head

31 532 18 76-90 Washer, Spacer Mandrel

32 532 17 78-65 Pulley, Mandrel

33 532 17 83-42 Nut, Flg. Top Lock Cntr. 9/16

37 532 17 79-68 Pulley, Idler, Flat

39 532 17 43-75 Pulley, Idler, Driven

42 532 12 20-52 Spacer, Retainer

43 532 17 43-73 Arm, Idler Secondary

45 532 18 08-06 Cover, Mandrel Deck

46 532 13 77-29 Screw, Thdroll. 1/4-20 x 5/8

47 532 18 08-08 V-Belt, Mower, Secondary

48 532 17 43-68 V-Belt, Mower, Primary

49 873 90 06-00 Nut Lock Flg. 3/8-16 Unc

KEY PART


50 872 11 06-12 Bolt, Carr. 3/8-16 x 1-1/2 Gr. 5

52 532 17 58-20 Pulley Idler Flat

56 532 15 59-86 Bar Pnt Adj.

57 532 15 69-41 Pin Head Rivet

91 532 18 05-35 Bracket Asm N Roller RH

94 532 17 60-66 Roller Nose 48"

95 532 18 05-34 Bracket Asm N Roller LH

97 532 17 85-15 Washer Hardened

98 532 17 94-79 Spring Primary Drive

99 532 18 40-58 Pulley Idler"V"

100 872 11 06-16 Bolt RDHD Sqnk 3/8-16 Unc x 2

110 532 17 50-16 Arm Spring Secondary

112 532 17 43-87 Link Tension Relief Lever

113 872 11 05-06 Bolt Carr. 5/16-18 x 3/4

114 532 17 43-84 Tension Asm. Relief Lever

115 532 17 46-09 Arm Spring Tension Relief

116 532 18 42-19 Bolt, Shoulder

117 532 13 39-57 Gauge Wheel

118 873 93 06-00 Nut, Centerlock 3/8-16 Unc

119 819 12 14-14 Washer 3/8 x 7/8 x 14 Ga.

121 532 17 43-71 Spring Secondary Drive

122 532 17 46-06 Bushing Pivot Tension Relief

126 532 17 43-72 Arm, Idler, Primary Deck

130 817 00 06-16 Screw 3/8-16 x 1.0

132 817 00 06-12 Screw 3/8-16 x .75

182 532 17 91-27 Rod Roller Nose

183 532 16 35-52 Retainer Spring

184 532 17 39-79 Keeper Belt Idler

- - 532 17 43-56 Mandrel Asm. Service

(Includes Key Nos. 13-15 and 33)

- - 532 18 15-91 Replacement Mower, Complete

(Std. Deck-Order separately nose roller components Key Nos. 91

- 95 and 132, 182, 183.)


1 inch = 25.4 mm

45

SECTION 1: LIMITED WARRANTY

Husqvarna Forest & Garden Company (“Husqvarna”) warrants Husqvarna product to the original purchaser to be free from defects in material and workmanship from the date of purchase for the “Warranty

Period” of the product as set forth below:

Lifetime Warranty: All tiller tines against breakage, trimmer shafts, ignition coils and modules on hand held prod uct.

3 Year Warranty: Spindles (on Zero Turn Riders and Commercial Walk-Behinds)

2 Year COMMERCIAL-Warranty: Husqvarna Commercial Turf Equipment—zero turn riders, wide area walks, and ground engaging commercial equipment.

2 Year NON-COMMERCIAL Warranty: Automatic Mower, Riding lawn mowers, yard and garden tractors, walk behind mowers, tillers, chain saws, trimmers, brushcutters, clearing saws, snow blowers, handheld blowers, backpack blowers, hedge trimmers, electrical products and power-assist collection systems for non com mer cial, nonprofessional, noninstitutional or nonincome producing use, except as herein stated.

Emission control system components necessary to comply with CARB-TIER-II and EPA regulations, except for those components which are part of engine systems manufactured by third party engine manufacturers for which the purchaser has received a separate warranty with product information supplied at time of purchase.

1 Year Warranty: Power cutters, stump grinder, pole pruners and pole saws for non-commercial, non-professional, non-institutional or non-income producing use. All trimmers, brushcutters, clearing saws, hovering trimmers, stick edgers, backpack blowers, hand held blowers, hedge trimmers, power-assist collection systems used for commercial, institutional, professional or income producing purposes or use.

Batteries have a one-year prorated limited warranty with 100% replacement during the fi rst 6 months.

90 Day Warranty: Automatic Mower, Chain saws, power cutters, stump grinders, pole saws, pole pruners, snow throwers, model series 580 & 600 walk-behind mowers and commercial turf equipment or any

Husqvarna product used for commercial, institutional, professional, or income producing purposes or use except as otherwise provided herein.

Husqvarna Safety Apparel carries a 90-day warranty from the date of the customer’s original purchase for defects in material and workmanship. Normal wear, tear or abuse is not covered under warranty. Product must be returned to Charlotte with a warranty claim form. All care and maintenance instructions must be followed as stated by the manufacturer on the care label. The fi t of the protective apparel/boot is not covered under warranty.

30 Day Warranty: Replacement parts, accessories including bars and chains, tools and display items.

SECTION 2: HUSQVARNA’S OBLIGATIONS UNDER THE WARRANTY

Husqvarna will repair or replace defective components without charge for parts or labor if a component fails because of a defect in material or workmanship during the warranty period.

SECTION 3: ITEMS NOT COVERED BY THIS WARRANTY

The following items are not covered by this warranty:

(1)Normal customer maintenance items which become worn through normal regular use, including, but not limited to, belts, blades, blade adapters, bulbs, fi lters, guide bars, lubricants, rewind springs, saw chain, spark plugs, starter ropes and tines;

(2)Natural discoloration of material due to ultraviolet light;

(3)Engine and drive systems not manufactured by Husqvarna; these items are covered by the respective manufacturer’s warranty as provided in writing with the product information supplied at the time of purchase; all claims must be sent to the appropriate manufacturer;

(4)Lawn and garden attachments are covered by a third party which gives a warranty, all claims for warranty should be sent to the manufacturer; and

(5)Emission Control System components necessary to comply with CARB-TIER-II and EPA regulations which are manufactured by third party engine manufacturer.

WARRANTY STATEMENT

SECTION 4: EXCEPTIONS AND LIMITATIONS

This warranty shall be inapplicable to defects resulting from the following:

(1)Accident, abuse, misuse, negligence and neglect, including stale fuel, dirt, abrasives, moisture, rust, corrosion, or any adverse reaction due to incorrect storage or use habits;

(2)Failure to operate or maintain the unit in accordance with the Owner’s/Operator’s manual or instruction sheet furnished by Husqvarna;

(3)Alterations or modifi cations that change the intended use of the product or affects the product’s performance, operation, safety, or durability, or causes the product to fail to comply with any applicable laws; or:

(4)Additional damage to parts or components due to continued use occurring after any of the above.

REPAIR OR REPLACEMENT AS PROVIDED UNDER THIS WARRANTY IS THE EXCLUSIVE REMEDY

OF THE PUR CHAS ER. HUSQVARNA SHALL NOT BE LIABLE FOR ANY INCIDENTAL OR CONSEQUEN-

TIAL DAMAGES FOR BREACH OF ANY EXPRESS OR IMPLIED WARRANTY ON THESE PRODUCTS

EXCEPT TO THE EXTENT PROHIBITED BY APPLICABLE LAW. ANY IMPLIED WARRANTY OF MER-

CHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE ON THESE PRODUCTS IS LIMITED IN

DURATION TO THE WARRANTY PERIOD AS DEFINED IN THE LIMITED WARRANTY STATEMENT.

HUSQVARNA RE SERVES THE RIGHT TO CHANGE OR IMPROVE THE DESIGN OF THE PRODUCT

WITHOUT NO TICE, AND DOES NOT ASSUME OBLIGATION TO UPDATE PREVIOUSLY M A N U F A C-

TURED PROD UCTS.

Some states do not allow the exclusion of incidental or consequential damages, or limitations on how long an implied warranty lasts, so the above limitations or exclusions may not apply to you. This warranty gives you specifi c legal rights, and you may also have other rights which vary from state to state.

SECTION 5: CUSTOMER RESPONSIBILITIES

The product must exhibit reasonable care, maintenance, operation, storage and general upkeep as written in the maintenance section of the Owner’s/Operator’s manual. Should an operational problem or failure occur, the product should not be used, but delivered as is to an authorized Husqvarna dealer for evaluation. Proof of purchase, as explained in section 6, rests solely with the customer.

SECTION 6: PROCEDURE TO OBTAIN WARRANTY CONSIDERATION

It is the Owner’s and Dealer’s responsibility to make certain that the Warranty Registration Card is properly fi lled out and mailed to Husqvarna Forest & Garden Company. This card should be mailed within ten (10) days from the date of purchase in order to confi rm the warranty and to facilitate post-sale service.

Proof of purchase must be presented to the authorized Husqvarna dealer in order to obtain warranty service. This proof must include date purchased, model number, serial number, and complete name and address of the selling dealer.

To obtain the benefi t of this warranty, the product believed to be defective must be delivered to an authorized Husqvarna dealer in a timely manner, no later than thirty (30) days from date of the operational problem or failure. The product must be delivered at the owner’s expense. Pick-up and delivery charges are not covered by this warranty. An authorized Husqvarna dealer can be normally located through the “Yellow

Pages” of the local telephone directory or by calling 1-800-HUSKY62 for a dealer in your area.

HUSQVARNA

7349 Statesville Road

Charlotte, NC 28269

531 83 81-23 2002

SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION

FOLD ALONG DOTTED LINE

THIS IS A 15 DEGREE SLOPE

ONLY RIDE UP AND DOWN HILL,

NOT ACROSS HILL

15 DEGREES MAX.

WARNING: To avoid serious injury, operate your tractor up and down the face of slopes, never across the face. Do not mow slopes greater than 15 degrees. Make turns gradually to prevent tipping or loss of control. Exercise extreme caution when changing direction on slopes.

1. Fold this page along dotted line indicated above.

2. Hold page before you so that its left edge is vertically parallel to a tree

trunk or other upright structure.

3. Sight across the fold in the direction of hill slope you want to measure.

4. Compare the angle of the fold with the slope of the hill.

532 18 99-42 Rev. 1 5.25.04 TR/MH Printed in U.S.A.

Husqvarna GTH2548 User's Manual

SAFE OPERATION PRACTICES FOR RIDE-ON MOWERS

I. GENERAL OPERATION

II. SLOPE OPERATION

III. CHILDREN

IV. SERVICE

2

SAFE OPERATION PRACTICES FOR RIDE-ON MOWERS

WARNING

WARNING

3

PRODUCT SPECIFICATIONS

CUSTOMER RESPONSIBILITIES

4

Steering Wheel

Gauge Wheel

Steering Sleeve

Steering Sleeve

Extension

Seat

Nose Roller

Mower

Keys

Slope Sheet

5

TOOLS REQUIRED FOR ASSEMBLY

TO REMOVE TRACTOR FROM

CARTON

UNPACK CARTON

BEFORE REMOVING TRACTOR FROM

SKID

HOW TO SET UP YOUR TRACTOR

ATTACH STEERING WHEEL (See Fig. 1)

CHECK BATTERY (See Fig. 2)

6

INSTALL SEAT (See Fig. 3)

TO ROLL TRACTOR OFF SKID (See Op-

er a tion section for location and function of con trols)

ASSEMBLE GAUGE WHEELS TO MOWER

DECK (See Fig. 4)

er a tion section for location and function of con trols)

TO ATTACH NOSE ROLLER

(See Fig. 5)

7

INSTALL MOWER AND DRIVE BELT

(See Figs. 6 and 7)

8

CHECK TIRE PRESSURE

CHECK MOWER LEVELNESS

CHECK FOR PROPER POSITION OF ALL

BELTS

CHECK BRAKE SYSTEM

CHECKLIST

9

Failure to follow instructions could result in serious injury or death. The safety alert symbol is used to identify safety information about hazards which can result in death, serious injury and/or property damage.

DANGER indicates a hazard which, if not avoided, will result in death or serious injury.

WARNING indicates a hazard which, if not avoided, could result in death or serious injury.

CAUTION indicates a hazard which, if not avoided, might result in minor or moderate injury.

CAUTION when used without the alert symbol, indicates a situation that could result in damage to the tractor and/or engine.

HOT SURFACES indicates a hazard which, if not avoided, could result in death, serious injury and/or property damage.

FIRE indicates a hazard which, if not avoided, could result in death, serious injury and/or property damage.

10

KNOW YOUR TRACTOR

READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR.

11

HOW TO USE YOUR TRACTOR

TO SET PARKING BRAKE (See Fig. 8)

TO USE THROTTLE CONTROL (See Fig. 8)

TO USE CHOKE CONTROL (See Fig. 8)

TO MOVE FORWARD AND BACKWARD

(See Fig. 8)

STOPPING (See Fig. 8)

12

TO ADJUST MOWER CUTTING HEIGHT

(See Fig. 8)

TO ADJUST GAUGE WHEELS (See Fig. 9)

TO OPERATE ON HILLS

TO TRANSPORT (See Figs. 7 and 11)

TO OPERATE MOWER (See Fig. 10)

MENTS