Ingersoll-Rand NP318C01-X Operator’s manual

OPERATOR’S MANUAL

INCLUDING: OPERATION, INSTALLATION & MAINTENANCE

ALSO INCLUDE MANUALS: NM2318B-X-X PUMP (PN 97999-1128) & S-636 GENERAL INFORMATION (PN 97999-636).

NP318X01-X

RELEASED: 11-4-04

REVISED:

(REV. 02)

3--5--10

NP318C01-X and NP318W01-X

CART MOUNT AND WALL MOUNT SPRAY PUMP SYSTEMS

3” STAINLESS STEEL, TWO BALL PUMP, 18:1 RATIO

READ THIS MANUAL CAREFULLY BEFORE INSTALLING,

OPERATING OR SERVICING THIS EQUIPMENT.

It is the responsibility of the employer to place this information in the hands of the operator. Keep for future reference.

PUMP DATA

D

D

D

SERVICE KITS

Use only genuine ARO R replacement parts to assure compatible pressure rating and longest service life.

637316 for repair of air motor section.

637394-X43 for repair of 67310-13-X43 lower pump section.

PUMP SYSTEM DATA

Model Series

System Type

. . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . .

NP318X01-X

Air operated, 2-ball, double acting cart or wall mounted pump

Basic Pump . .

models NP318X01-1 .

NM2318B-13-C43

Ratio models NP318X01-2 .

NM2318B-13-L43

. . . . . . . . . . . . . . . . . . . . . . . . .

Air Motor . . . . . . . . . . . . . . . . . . . . . .

Motor Repair Kit . . . . . . . . . . . . . . .

18:1

66917

637316

Motor Diameter

Stroke

. . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . .

Air Inlet (male) . . . . . . . . . . . . . . . .

3” (7.62 cm)

3” (7.62 cm)

1/4 - 18-1/2 N.P.S.M.

Lower Pump End Series models NP318X01-1 . . . . . . . . . . .

models NP318X01-2

Lower Pump Repair Kit

. . . . . . . . . . .

models NP318X01-1 models NP318X01-2

Material Outlet (male)

Weight . . . .

. . . . . . . . . . .

. . . . . . . . . . .

. . . . . . . . . . .

models NP318C01-X models NP318W01-X

. . .

. . .

67310-13-C43

67310-13-L43

637394-C43

637394-L43

1/4 - 18-1/2 N.P.S.M.

35.5 lbs (16.1 kgs)

21.5 lbs (9.8 kgs)

PERFORMANCE

For performance data, refer to the NM2318B-X-X pump model operator’s manual.

MODEL DESCRIPTION CHART

NP 3 18 X 01 - X

AIR MOTOR SIZE

3 - 3”

RATIO

18 - 18:1

MOUNT STYLE

C - Cart

W - Wall

PACKING OPTIONS

1 - UHMW-PE (upper and lower)

2 - Mineral filled Teflon (upper and lower)

INGERSOLL-RAND COMPANY

P.O. BOX 151 D ONE ARO CENTER D BRYAN, OHIO 43506-0151

(800) 276-4658 D FAX (800) 266-7016 E 2010 CCN 15232721

IMPORTANT

This is one of the five documents which support the pump. Replacement copies of these forms are available upon request.

= NP318X01-X Model Operator’s Manual

- General Information -- Air Operated Pumping Systems

(pn 97999-636)

- NM2318B-X-X Pump Operator’s Manual

(pn 97999-1128)

- 67310-X-X Lower Pump End Operator’s Manual

(pn 97999-1129)

- 6691X Air Motor Operator’s Manual

(pn 97999-748)

OPERATING AND SAFETY PRECAUTIONS

WARNING READ THE GENERAL INFORMATION MANUAL

INCLUDED FOR OPERATING AND SAFETY PRECAUTIONS

AND OTHER IMPORTANT INFORMATION.

Item Description (size) Qty Part No.

Models NP318C01-X (cart mount) include items 1 thru 33.

Models NP318W01-X (wall mount) include items 1 thru 25.

1 Two-Ball Pump (models NP318X01-1) (1) NM2318B-13-C43

(models NP318X01-2) (1) NM2318B-13-L43

2 Pump Bracket

3 90 _ Street Elbow

(1/4 - 18 N.P.T.)

4 Adapter (1/8 - 27 N.P.T. male x 1/4 - 18 N.P.T.

female)

(1)

(3)

(2)

95015

Y43-2-C

Y167-1

5 “O” Ring (3/32” x 1-5/16” o.d.)

6 Shut-Off Valve (1/4 - 18 N.P.T.F.)

7 Gauge (0 - 60 p.s.i.)

8 Regulator (0 - 50 p.s.i.)

(1)

(1)

(1)

(1)

Y325-122

104390- 2

100090

B27122-100

9 Elbow (1/4 - 18 N.P.T. male x 1/2” o.d. tube) (2) 59756-162

10 Tubing (1/2” o.d. x 10” long) (1) 94978-X =

11 Gauge (0 - 160 p.s.i. / 0 - 11 bar) (1) 100091

12 Regulator (0 - 125 p.s.i.)

13 90 _ Street Elbow

(1/2 - 14 N.P.T.)

14 Adapter (1/2 - 14 N.P.T.F. male x 1/2 - 14

N.P.S.M. male)

(1)

(1)

(1)

B27122-000

Y43-4-S

95608

15 Hose Assembly (1/2 - 14 N.P.S.M. female x 1/2 - 14 N.P.T.F. male x 60”)

16 90 _ Elbow

(1/2 - 14 N.P.T.)

(1) 623510-5

(1) Y43-14-S

NP318X01-X PARTS LIST

Item Description (size)

17 Bushing (1/2 - 14 N.P.T.F. - 1 x 13-5/8”)

18 Screen (1/2 - 14 N.P.S.)

19 Suction Hose Assembly

20 Adapter (1/4 - 18 N.P.T.F - 1 x 1/4 - 18-1/2

N.P.S.M.)

Qty Part No.

(1) 95108-1

(1) 74047-1

(1) 67359-1

(2) 96120

21 Tee (1/4 - 18 N.P.T.F.)

22 Swivel Union (1/4 -18 N.P.T.F. - 1 male x 1/4

- 18 N.P.S.M. female)

(1)

(1)

94039

75364

23 Pressure Relief Valve (80 p.s.i. / 5.5 bar) (1) 95604

24 Washer (1/4”) (3) Y13-4-C

25 Hex Cap Screw (1/4” - 20 x 1/2”) (3) Y6-41-C

The following items are included in models NP318C01-X only.

26 Hex Cap Screw (3/8” - 16 x 3/4”)

27 Nut (3/8” - 16)

28 Lock Washer (3/8”)

(4)

(4)

Y6-63-C

Y12-6-C

29 Handle Grip

30 Cart Assembly

31 Wheel (8” o.d. x 1-1/2”)

32 Spacer (1/2” i.d. x 7/8” o.d.)

33 Cotter Pin (1/8” o.d. x 1”)

(4) Y14-616-C

(1) 71747-1

(1) 67268

(2) 71045-1

(4) 77750

(2) Y15-43

Cart Assembly (includes items 29 thru 33) (1) 67270

= Bulk Tubing

(1/2” o.d. x 100’) (1) 94978-XXX-X

OPERATING INSTRUCTIONS

WARNING DO NOT EXCEED MAXIMUM OPERATING PRES-

SURE OF 1440 P.S.I. (99.3 BAR) AT 80 P.S.I. (5.5 BAR) AIR INLET

PRESSURE.

WARNING REFER TO THE PUMP MANUAL FOR ADDITION-

AL OPERATING AND SAFETY PRECAUTIONS AND OTHER IM-

PORTANT INFORMATION.

system, at which time it will stop. Check for any loose fittings or leakage. Check all connections and retighten as necessary.

OPERATION

INSTALLATION

OPERATING INSTRUCTIONS / INITIAL SETUP PROCEDURE

This unit comes assembled, except for the air supply hose, gun and material hose, which must be attached.

D A connector and air supply hose must be supplied to the air regulator.

D Attach the ground wire to a suitable ground and the ground lug provided on the pump air motor.

D Keep containers covered to prevent contamination.

1. Turn the knob on the air regulator counterclockwise to zero p.s.i.

2. Attach the hose and gun. Place the pump inlet tube into a full container of material.

3. Start the pump to cycle by turning the air regulator knob clockwise.

The pump will cycle several strokes until pressure is built up in the

1. (6) Shut-off valve is the air inlet. With the lockout tab up, air is supplied to both air regulators. With the lockout tab down, the air is shut off to the regulators and any air pressure in the system is relieved through the shut-off valve.

2. (8) Regulator (0 - 50 p.s.i. / 3.4 bar) regulates the air supply to the air assisted airless spray gun.

3. (12) Regulator (0 - 125 p.s.i. / 8.6 bar) regulates the air supply to the pump air motor. NOTE: (23) Pressure relief valve limits the air supply to the air motor at 80 p.s.i. (5.5 bar). This limits the fluid outlet pressure of the pump to 1440 p.s.i. (99.3 bar).

80 p.s.i. x 18:1 pump ratio = 1440 p.s.i.

OPERATION

NOTE: When removing (13) 90

_streetelbowordisassemblinglow- er pump end from pump, use a wrench on the flats of (12) tube, (23) inlet body and (29) seat body to prevent from twisting and damaging the tie rods (see Operator’s Manual 67310-X-X, p/n 97999-1129 for lower pump end item numbers).

Page 2 of 4 NP318X01-X

NP318X01-X PARTS LIST

38”

( 965.2 mm)

Air Supply to spray gun

7

8

Fluid Outlet

12

11

9

9

10

NP318X01-X

Fluid Inlet

16.125”

( 409.6 mm)

Page 3 of 4

Page 4 of 4

PN 97999-1127

NP318X01-X