GAELCO TOKYOCOP Operator's Manual

OPERATOR’S MANUAL

2nd EDITION

© GAELCO 2003

IT IS THE RESPONSIBILITY OF THE OPERATOR TO CARE ABOUT COSTUMER SAFETY AT ALL

TIMES. PLEASE READ AND OBSERVE THE NOTES ON SAFETY DESCRIBED IN THIS MANUAL.

GAELCO - TOKYOCOP

About TOKYOCOP

Thank you for purchasing a Gaelco’s product. This manual explains how to safely operate your TOKYOCOP® machine. Failing to operate the machine correctly could result in malfunction or accident, so please read the manual carefully before starting operation, specially the SAFETY NOTES (Section 3).

Unauthorised reproduction of this document or any of its contents is strictly forbidden, without permission from Gaelco S.A.

Note: Operator's Manual Specifications are subject to change without prior notice

© 2003 Gaelco S.A. - All rights reserved

Copyright law and industrial property law protect the contents of this game, its main data and design.

TOKYOCOP® has been manufactured in accordance with European

Community directives. Any changes or modifications to this machine has to be authorised by Gaelco S.A. and must be in accordance with the CE directives.

Using spear parts that do not fit specifications will void the warranty.

Removal of serial numbers and/or bar codes from product or components will void the warranty.

Published by:

GAELCO S.A.

Escipión 11

08023 Barcelona - SPAIN

Tel.

++34 93 417 36 26

Fax ++34 93 417 28 02 e-mail [email protected]

web www.gaelco.es

FCC Notice

This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant to Part A of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference when the equipment is operating in a commercial environment. This equipment uses, and can radiate radio frequency energy, if not installed and used according to the instruction manual, and may cause harmful interference to radio communications.

Operation of this equipment in a residential area is likely to cause harmful interference in which case the user will be required to correct the interference at his own expense.

2

GAELCO -TOKYOCOP

INDEX

1.

GENERAL INFORMATION

1.1

Manufacturer and Machine data

1.2

Legislation references

1.3

Technical Service

1.4

Responsibility

2.

MACHINE SPECIFICATIONS

3.

SAFETY NOTES

3.1

General considerations

3.2

Location

3.3

Moving the machine

3.4

Operation

3.5

Motion system

4.

MATERIAL HANDLING

4.1

Transport of the packaged units

4.2

Storage

4.3

Reception

5.

UNPACKING, ASSEMBLING AND

INSTALLATION

5.1

Inspection before assembling

5.2

Assembling

5.3

Installation

5.4

Switching on the machine

6.

TEST MODE AND PROGRAMMATION

6.1

Screen test

6.2

Controls test

6.3

Motion System test

6.4

Settings

6.5

Link settings

6.6

Sound test

6.7

Book Keeping

6.8

Exit

7.

HOW TO PLAY

7.1

Competition on link mode

8.

HOW TO LINK TWO MACHINES

9.

TECHNICAL SERVICE

9.1

Prior considerations

9.2

Safety precautions

9.3

Motion system - Block diagram

9.4

Emergency stop

9.5

Position potentiometers

9.6

Commander SE parameters

9.7

Troubleshooting

10.

PARTS LIST

General index

MONITOR CABINET.

10.1 Accessories

10.2 Subwoofer parts

10.3 Union harness assembly

10.4 Billboard assembly

10.5 Rear accesories

10.6 Monitor and front door

10.7 Electronic parts 1

10.8 Electronic parts 2

10.9 Bottom parts

PLATFORM

10.10 Main assemblies

10.11 Dashboard assembly - 1

10.12 Dashboard assembly - 2

10.13 Steering assembly

10.14 Pedals assembly

10.15 Seat assemby

10.16 Mobile platform assembly

10.17 Base assembly

10.18 Motor assembly

10.19 Tower assembly

11.

WIRING DIAGRAMS

12.

CREDIT DISTRIBUTOR SETUP

3


4


1.

GENERAL INFORMATION

1.1 MANUFACTURER AND MACHINE DATA

Manufacturer

Address

GAELCO, S.A.

Escipión 11

ZIP 08023

City Barcelona

Country :

Tel.

Fax e-mail

Technical Service

SPAIN

34 93 417 36 26

34 93 417 28 02 [email protected]

[email protected]

Name of the game TOKYOCOP®

Model MOTION

1.2 LEGISLATION REFERENCES

EM EMISSION

•

EN 61000-3-2 (1995), Harmonics

•

EN 61000-3-3 (1995), Fluctuations

•

EN 55022 (1994), Continuous conducted emission (Class A)

•

EN 55022 (1994), Radiated emission (Class A)

EM IMMUNITY

•

EN 61000-4-2 (1995), ESD

•

EN 61000-4-3 (1996) & ENV 50204 (1995), Radiated field of RF

•

EN 61000-4-4 (1995), EFT burst

•

EN 61000-4-5 (1995), Surges

•

EN 61000-4-6 (1996), RF common mode

•

EN 61000-4-8 (1993), 50 Hz H-field

•

EN 61000-4-11 (1994), Dips, interruptions

ELECTRICAL SAFETY

UNE EN 60335-1 (1997) + Erratum (1997) + A11 (1997) + A12 (1997) + A13 (1999)

+ A14 (1999) + Erratum (1999).

Note: Test passed in Motion Test mode

5


1.3 TECHNICAL SERVICE

Gaelco S.A. or its Distributors carry out technical service.

1.4 RESPONSIBILITY

Any modifications made to this machine that are not authorised in writing by the manufacturer will be considered to be at the exclusive responsibility of the operator, who will consequently become the new "manufacturer" and must operate in compliance with the

European Community directives.

In case of an accident caused by a defective part, the manufacturer will assume responsibility only if the machine was defective in its original condition. However, this responsibility shall be diminished or even totally annulled if the operator or the player do not follow the instructions provided or if the operator uses spare parts that are not covered by guarantee, are not authorised in writing or do not correspond to the specified technical characteristics.

2.

SPECIFICATIONS

GAME DESCRIPTION

TOKYOCOP® is a “catch me if you can” game. The player drives a police car and patrols the streets of Tokyo. The goal is to capture as many criminals as possible within the span of time allowed by the machine. As the criminals drive crazy and have fast cars, the chase turns in a frantic urban race. There’s an interactive driving feedback with 2DOF motion that delivers very realistic sensations to the player. Furthermore, the chase takes place in an open circuit, so each game is a new experience plenty of surprises.

Two players can also compete one against each other when the machines are linked.

DIMENSIONS AND WEIGHT

1) Crate dimensions and shipping weight of each module

Monitor cabinet

Platform width

1000 mm

1000 mm depth

800 mm

1500 mm height

1935 mm

1538 mm weight

205 Kg

325 Kg

2) Dimensions and net weight of each module unpacked

Monitor cabinet

Platform

* With the billboard

width

831 mm

880 mm depth

730 mm

1490 mm height

2164 mm*

1368 mm weight

190 Kg

310 Kg

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3) Total dimensions of the machine, installed on site

width

1513 mm depth

2463 mm height

2164 mm

POWER SUPPLY

Operating Power:

Output:

MONITOR

220-230 VAC, 50 Hz

+5VDC 20A, +12VDC 8A

34" Hantarex Polo/2 STAR PH, code 01297790

CPU BOARD

PCB Gaelco TOKYOCOP

CONTROLS

•

Interactive steering wheel

•

Start button (placed in the centre of the steering wheel)

•

View button (placed on the dashboard)

•

Siren button (placed on the dashboard)

•

Accelerator pedal

•

Brake pedal

•

Emergency Stop button (placed on top of the coin tower)

MOTION SYSTEM

Degrees of freedom: 2 DOF

Actuators: 2 induction motors (geared), 0.75KW each

Control: 2 frequency inverters SE1120075, input voltage 230V +/-10%, 50/60Hz

ATTACHMENTS

Operator's Manual

Motor driver manual

Monitor Manual

Coin box keys

Monitor cabinet keys

Power cord (3m long)

Link cable

Monitor cable (remote control)

(1)

(1)

(1)

(2)

(3)

(1)

(1)

(1)

7


3.

SAFETY NOTES

In order to use this machine safely please read carefully this Manual BEFORE the installation, use or maintenance of the machine.

This Operator's Manual and others manuals delivered with the machine must be available to the operating and service personnel.

When transporting or reselling the machine, be sure to attach this Manual.

The TOKYOCOP machine has been designed for indoor use only, within residential or commercial areas, and must be used exclusively for the purpose intended.

GAELCO S.A. bears no responsibility for accidents, injury or damage resulting for unauthorized changes or improper use of the machine.

WARNING

To avoid accidents or damages, it is imperative to follow the notes on Safety resumed bellow, as well as all those included in the following sections:

SECTION 4. MATERIAL HANDLING

SECTION 5. UNPACKING, ASSEMBLING & INSTALLATION

SECTION 9. TECHNICAL SERVICE

8


3.1 GENERAL SAFETY CONSIDERATIONS

•

Before operating the machine, check that it has been installed correctly and in accordance with this Manual.

•

As some parts of the machine move during game play, there are places where the distance between the stationary section and the mobile section changes. Despite the measures implemented to avoid accidents, if the operator feels that a person is in any danger, he should warn that person or stop the machine immediately by using the

Emergency Stop button.

•

The warning notices (stickers) must be kept in such condition that customers can read them easily.

•

Installation, service or routine maintenance should be carried out by qualified personnel.

•

Before connecting the machine to the mains supply, verify that it is set for the correct voltage and that the proper fuses are already installed.

•

When replacing fuses, use spare fuses of the same type and rating than the originals.

The use of other material can cause serious damages on the electronic circuits or even a fire hazard. Check the Parts List to know the exact specifications.

•

The machine includes areas of high voltage. Care must be taken at all times to avoid electrical shock whenever inspecting or adjusting the equipment, particularly around the monitor.

•

To ensure safe operation, the machine must be grounded with a plug securely connected to Earth.

•

Do not turn ON the power switch until the machine has been installed on its dedicated place.

If there is any error or problem with this machine, operation must be stopped immediately.

9


3.2 SAFETY PRECAUTIONS CONCERNING LOCATION

Do not place the machine where it might be an obstacle in case on emergency (i.e.

close to fire extinguishers or emergency exits).

Install and operate the machine in places where appropriate lighting is available, so warning labels can be clearly read by the customers.

This machine has been for indoor use only, within residential or commercial spaces. Absolutely do not set up the machine outdoors or under the following conditions:

•

Direct exposure to sunlight, high humidity, water contact, dust, high heat or extreme cold.

•

In locations near containers holding liquids or liquid dispensing equipment. In general, precautions should be taken against spilling liquids of any kind whatsoever over the machine

•

In a place exposed to vibration. The machine must be installed on a level surface with levellers properly adjusted.

•

In locations near ventilating holes. Doing so could cause internal temperature to rise excessively, resulting in equipment failure.

•

Near hazardous substances

Furthermore:

•

In order to have easy access to the PSU, CPU and control devices, please make sure that the rear an sides of the machine are separated from the wall or other machines by at least 300mm (12")

•

Ventilation slots must be not obstructed, and the machine must be positioned so as to leave a distance of at least 100mm (4") from possible obstructions

•

Do not run the power cord across passages where pedestrian's feet could get caught on the cord.

•

Ensure that the location’s power supply is equipped with an Earth Leakage Breaker rated at 30mA.

GAELCO shall not be held responsible for any damage resulting from the failure to observe these instructions.

10


3.2.1 SECURING IN PLACE

Ensure that all the leg levellers make firm contact with the surface of the floor. This precaution is crucial for the TOKYOCOP version with motion system, because the machine can move of itself, causing an accident.

After making the adjustment of all legs, secure the height of each one by fastening upward the nut.

3.3 PRECAUTIONS TO BE HEEDED WHEN MOVING THE MACHINE

The machine can easily moved by using their castors. When moving the game machine, always retract the levellers to the extreme up position, so the castors can make contact with the floor. Please ensure that the levellers are raised fully when moving the machine, even for short distances. Furthermore:

•

Do not use the handlebar or the rear handle to move the platform (rider assembly), unless the levellers are raised fully.

•

When moving the machine on slopping or uneven surfaces or across steps, proceed with extreme caution to avoid the risk of being crushed!

•

If there are steps or step-like differences in grade, move the machine by separating into each unit. Be sure to catch the bottom part.

•

During transportation, pay attention so that de castors do not thread power cords.

•

Ensure that there is enough room to get through doors or to avoid any collision with elements hanging from the ceiling. Read section 4 to know the dimensions of the machine.

The two units of the machine are not equipped with lifting rings. It is therefore absolutely prohibited to lift them with ropes or belts!

11


3.4 PRECAUTIONS TO BE HEEDED DURING OPERATION

Please heed the following indications in order to ensure the safety of the customers when using this game machine. Be sure to read and get a good understanding of each item:

•

Before starting the operation, please check if all the level adjusters are in firm contact with the surface of the ground. If they are not, the cabinet can move and cause an accident.

•

Do not use the machine as support for other objects.

•

Do not put on the machine or near by any kind of receptacle containing chemicals or water.

•

Ensure to provide enough space around the machine to avoid the risk of injury or trouble. Insufficient installation space can cause the player to come in contact with spectators or hit them.

In order to avoid injury and accidents, it is not allowed to use the machine to those persons who fall under the following cases:

•

Intoxicated persons.

•

Persons susceptible to motion sickness.

•

Persons who are not in good health, such those having problems of high blood pressure or heart malfunctions.

•

Pregnant women

•

Persons whose acts do not observe the warning notices.

•

Persons who could be unable to support themselves being sitting (disabled people, small children, etc.).

Despite the machine is fitted with protection hoods to avoid access to potentially dangerous places, do not allow customers to put hands, fingers or extraneous matter in any opening of the cabinet.

3.5 SAFETY DEVICES CONCERNING THE MOTION SYSTEM

The TOKYOCOP / MOTION machine has an EMERGENCY STOP BUTTON placed on top of the coin tower, which can be easily activated by the player or the operator at any time.

The game keeps running but the motion stops until the button is unlocked manually by turning it clockwise.

The action of this device reduces the possibility of an accident resulting from sudden sickness or improper use of the machine while it is moving.

12


4.

MATERIAL HANDLING

This machine should be transported or moved by trained persons. Failing to do so could result in injury or product damage. Please be very careful.

4.1 TRANSPORT OF PACKAGED UNITS

The packaged machine must be transported in a closed means of transport with sufficient carrying capacity for the gross weight of the machine, which is 205Kg for de monitor cabinet and 325Kg for the platform. The machine, must remain packaged on its pallet and must be suitably secured to the means of transport. It is very important that the lifting forks are pushed right to the back of the wooden pallet, to give optimum stability to the load.

CODE

MONITOR CABINET

PLATFORM

width

1000 mm

1000 mm

depth

800 mm

1500 mm

height

1935 mm

1538 mm

crate weight

205 Kg

325 Kg

It is not allowed to lift the packed machine with ropes or belts, as the package is not equipped with suitable lifting points for this type of transport.

4.2 STORAGE

Store the packed machine in sheltered and dry areas. Temperatures allowed: maximum

+45ºC / minimum -5ºC.

4.3 RECEPTION

The TOKYOCOP packaging should be carefully inspected upon receipt to ensure that the product is delivered in good conditions.

Shipping damage may void warranty. In case of shipping damage, contact your Distributor and the Transportation Carrier immediately. See section 5.1 for further inspection.

13


5.

UNPACKING, ASSEMBLING & INSTALLATION

It is best to unpack the machine where it is going to be used or in a place as near as possible to this. Two people are needed to lift the cardboard packaging over the top of each unit.

Once the packaging is removed, the machine looks as shown in the illustration.

5.1 INSPECTION BEFORE ASSEMBLING

Normally, GAELCO products are ready to assemble immediately after transporting to the location. Nevertheless, some mishandling may occur during transportation. Check the following points to ensure that the machine has been properly delivered:

•

Examine the cabinet exterior for dents, chips, or broken parts

•

Verify that castors and levellers are not damaged

•

Inspect the major assemblies, such as the video display monitor, handlebar and seat.

Make sure that they are mounted securely and that all ground wires are firmly connected.

•

Ensure that the power supply voltage and frequency requirements meet those of the location.

•

Ensure that the fuses already installed meet the specified rating and type.

•

Inspect the power cable to ensure that it is not damaged.

•

Verify that the keys delivered with the machine open all doors.

•

Check if all the accessories are included.

14


5.2 ASSEMBLING & INSTALLATION

To assemble the machine proceed as follows:

1. Take out the boxes containing the accessories.

2. Remove the metal brackets that fix each unit to its pallet.

3. Raise the leg levellers and put the units down on the floor with the help of a ramp. Be very careful to avoid the risk of being crushed!

4. Place the monitor cabinet is at its final location and strictly follow the instructions described in section 3.2. Ensure that the cabinet is level, then secure the height of the leg levelers by fastening the adjuster nut upwards.

15


5. Assemble the billboard on the top of the monitor cabinet, using a step. Do not climb on the cabinet! The screws that fix the billboard are already installed on its place. Remove those screws and use them for fixing the billboard. Plug the connector of the fluorescent tube.

6. Proceed to assemble the two units together. This must be done where the machine is to be used. First of all make sure the monitor cabinet is level. Then follow the steps below:

7. Connect the harness to the platform and fix it. The screws are already mounted on its place. Loose them and screw them again fixing the harness plate.

16


8. Approach the two units so you can connect the other end of the harness to the monitor cabinet. The screws that fix the harness plate are allready installed on its place.

9. The gap between tha platform and the monitor cabinet should be about 300mm (12”).

When this condition is respected, the harness makes a gentle “S” as shown in the picture.

17


10. Level the platform . The levellers of the middle (number 3 in the drawing) should be adjusted the last ones.

11. Carefully adjust all the levellers so that the whole machine rests firm and level on the floor. (See section 3.2.1). Remember that the platform contains a motion system!

12. Proceed to assemble the tower to the platform. First of all connect the cable, then fix the tower. The screws for that purpose are already installed on its place. Loose them and screw them again fixing the tower. Adjust the leveler of the tower.

13. If the machine has to be moved, though a little bit, retract the leg levellers.

To clean the game machine, wipe with a soft cloth damped with a neutral detergent and wrung out. Using organic solvents like thinner may damage the plastic parts.

18


5.3 GETTING READY TO START

BEFORE SWITCHING ON THE MACHINE, PLEASE CHECK THAT THE

INTALLATION FITS ALL THE REQUIREMENTS DESCRIBED ON CHAPTER

3 (SAFETY NOTES) AND ESPECIALLY THOSE OF SECTION 3.2

The installation of the machine at its final site should be carried out by trained people.

Mains power must be always be turned off, and the machine unplugged, before replacing any part or handling connectors. Please check the following points again:

•

The area chosen for the machine is well away from heat sources.

•

The machine does not obstruct emergency exits.

•

The whole machine is level and stable on the floor. The leg levellers are secured in place.

•

The power cord can be plugged into a grounded receptacle that provides the specified voltage and frequency.

•

The mains supply is equipped with an Earth Leakage Breaker rated at 30mA.

5.4 SWITCHING ON THE MACHINE

The mains switch is located in the compact filter assembly, which also contains the fuse and the socket for the mains cable. It is found in the back of the monitor cabinet.

To start the machine, push the switch to position "I".

The machine can be switched OFF (position "0") whenever necessary. If a game is in progress on the machine, the credit will be lost.

To avoid possible damage to the electronic components, wait several seconds before turning the machine on again.

19


6.

PROGRAMMING THE MACHINE AND TEST MODE

An automatic check of the memories is made when the machine is switched on. This coincides with the presentation of the Screen Test. After a few seconds, if no error occurs, it automatically goes on to show the game. The interface is also adjusted dynamically each time that a machine is switched on. Any other adjustment should be made in TEST MODE.

The access to the TEST MODE as for the other controls -monitor, sound, etc.- is made from the CONTROL PANEL, which is situated behind the coin box door. This panel consists of a button to access TEST MODE, a coin counter, a SERVICE button, and a commuter to adjust the VOLUME of the loudspeakers.

Pressing the TEST button enters TEST MODE, where the game variables, such as level of difficulty, linkage of machines, etc., can be adjusted. A check of the motion system and other controls can also be made. The SERVICE button allows the technician to introduce game credits without moving the coin counter.

The main menu of TEST MODE offers the following options:

Screen test

Controls

Motion system

Settings

Link settings

Sound

Book-keeping

Exit and save

Exit without saving

You can choose the option required by pushing the VIEW button (the cursor moves up) or the SIREN button (the cursor moves down). Pushing the START button placed on the steering wheel makes the selection.

To make sure that the changes that have been made are kept permanently, you must not switch off the machine without first leaving TEST MODE with the option Exit and save.

20


6.1 SCREEN TEST

This screen is the ADJUSTMENT CARD, which should be used to suitably adjust the monitor. It shows you, also, information about the installed software version.

You can return to de Main Menu by pushing the START button placed In the centre of the steering wheel.

21


6.2 CONTROLS TEST

This screen enables you to check the correct functioning of all controls of the machine. The device to be tested is selected by pushing the VIEW and SIREN buttons placed on the front panel. To return to the main menu just push both buttons at once.

Warning!

When checking the EMERGENCY STOP, remember that the message displayed on the screen is ON when the button is released. So, if the message is "OFF", it means that the button is working (motion system disabled). Once pushed, the button will remain mechanically locked until you turn the red knob clockwise.

CONTROLS TEST

Steering wheel:

Reading: 128

Force: -0.46

Horn:

Keyboard: off

Siren:

View: off off

Brake pedal: off

Gas pedal: 0

Coin chute 1: off

Coin chute 2: off

Service:

Test:

Volume:

Security off on up off

Press VIEW button and SIREN to exit

The Horn button, placed in the centre of the steering wheel, works as START button when the machine is not in game mode.

To return to the main menu, push VIEW and SIREN buttons at once.

22


6.3 MOTION SYSTEM TEST

This screen enables you to check some functions related to the motion system.

MOTION SYSTEM

Left motor

Start :

Turn :

Speed :

Pot :

Right motor

Start :

Turn :

Speed :

Pot :

Security:

1

0

0

38

1

0

0

60

OFF

Mode:

Motion test

Exit

ON

Left Motor / Right Motor

This is an option for maintenance purposes that allows a manual control of each motor, using the keyboard. The keys 7 and

* allows you to control the left motor. The right motor is controlled with the keys 9 and #. The information belonging to "Pot" shows the position of the motor. A reading of 60 should refer to the higher position (shaft crank in vertical position). The rest position of the platform should correspond to a reading of -60.

Mode

There are two working modes of the motion system: ON (the motion system is activated) and OFF (the motion is disabled).

Security

This option allows you to check the emergency stop button (red knob placed on top of the coin tower). The message displayed on the screen is ON when the button is released. So, if the message is "OFF", it means that the button is working (motion system disabled).

Once pushed, the button will remain mechanically locked until you turn the red knob clockwise. It should be noted that the CPU does not detect whether the security circuit is operative but only that emergency stop button is being pressed. Given that the CPU only provides a warning, you have to check that the security circuit is operational by following the relevant troubleshooting sections in this manual.

Motion Test

The system moves following a repetitive pattern, allowing you to see if there is anything wrong with it.

Return to Main Menu

You leave this screen by choosing the Exit option and then pushing the START button.

23


6.4 SETTINGS

On this screen you can change the following game parameters:

SETTINGS

Difficulty: 50

Advertising sound: YES

Free play:

Credits to start:

NO

1

Credits to continue: 1

Coin /credit conversion:

1 coins (1)

1 credits (1)

1 counter pulses (1)

1 coins (2)

1 credits (2)

1 counter pulses (2)

Debug mode:

Save player game:

Languaje:

Exit

ENGLISH

As for the previous screens, the parameter is selected with the VIEW and SIREN buttons, then changed by pushing the START button.

Difficulty

This options allows the operator to ajust the level of difficulty of the game. There are three levels: 1, 2 and 3, corresponding to low, normal and hard difficulty.

Advertising sound

By means of this option you can program the machine for sound production (or not) when it is in exhibition mode.

Free Play

This option allows you to play without inserting coins.

Credits to start

Here you can program the number of coins required to start the game.

Credits to continue

When this option is enabled, the player can start a game from the last stage passed on the previous game.

Coin / credit coversion

On this option you can adjust the number of credits (game price) that the machine gives for a defined number of coins. The machine can work with two coin acceptors (USA)

24


Debug mode

This option is for programming purposes only and has no utility for the operator.

Save player game

This option allows the player to save the game, by means of a personal code introduced with the alphanumeric keypad. The game can be restored later at the same stage as it was when saved.

Language

Using this option can change the language of the messages shown on the screen. The languages available are: English and Japanese.

Exit

To leave this screen go to the Exit line and push the START button placed in the center of the steering wheel.

6.5 LINK SETTINGS

This screen shows the status of the machine.This could be: NOT LINKED, MASTER or

SLAVE. If it is linked with another machine you have to assign a different status to each one of them: one must be MASTER and the other SLAVE, as indicated on the options.

Link mode:

Test:

LINK SETTINGS

MASTER

On line mode:

Exit

No

Just for playability convenience, it is recommended to assign the MASTER status to the machine placed at the LEFT.

The most common condition is to link two machines directly, with a cable delivered by the manufacturer. In that case you must select “No” for the option On line mode. The linking system complies the Ethernet 10/100 specifications.

The Test option allows you to know the actual status of the machines. This option has to be selected on both machines and the initial message will be “TESTING”. After few seconds the next message will be LINK OK or LINK ERROR. If the machines have different software version, the message will be “THIS VERSION CAN BE UPDATED” for the machine which has the older version, or “THIS VERSION IS THE NEWEST ONE”.

When linked, the two machines must to run the same software version. If not, you must update the PCB which runs the older version.

25


To update the software, please proceed as follows:

UPDATING THE SOFTWARE OF TWO LINKED PCB

1. Switch off both machines.

2. IWhen the machines are in the final location, install the PCB with the latest software in the machine placed at the LEFT side. The PCB to be updated should be installed in the machine placed at the RIGHT side

3. Check that the link cable is properly connected.

4. Switch on both machines.

5. Enter TEST MODE on both machines, using the TEST button of the control panel placed behind the coin acceptor.

6. Select the LINK SETTINGS option on both machines.

7. From the LINK SETTINGS menu, go to the Link mode option and select MASTER for the LEFT machine. Select SLAVE for the right machine.

8. Select the Test option on both machines.

9. Push the START/horn button of both machines, simultaneously. This button is placed in the center of the steering wheel.

10. If the machines already have the same software version, the message will be LINK

OK. In that case go to step 13.

11. If the software must to be updated, start the updating process by pressing the VIEW button of the RIGHT machine. It takes a few minutes.

12. The message Update OK appears when the process ends correctly. If not, please repeat the whole procedure from step 1.

13. When the process ends correctly, go back to the main menu and select the Exit and

save option

14. Swith off the RIGHT machine, that is, the machine which runs with the already updated

PCB. Wait few seconds and switch on the machine again.

The message will be LINK ERROR if there is any interconnection problem. This could be due to a cable fault or because both machines have the same status (Master/Master or

Slave/Slave).

The section 8 (ADVANCED OPTIONS) explains the different ways to link the

TOKYOCOP machines, and how to connect them to Internet.

26


This screen allows you to check the whole sound system.

SOUND

Volume:

Bass level:

Woofer test:

Exit

50%

30%

Left channel test: OFF

Right channel test: ON

OFF

As for the previous screens, the selection of the required option is made by means of the

VIEW and SIREN buttons. The Volume can be adjusted with the Volume commuter of the

Control Panel placed behind the coin door. The Bass level can be adjusted by pushing the

START button. Each push increases the level a 10%. The START button is used as well for activate/deactivate the other options.

To leave this screen go to the Exit option and push the START button placed in the center of the steering wheel.

6.7 BOOK-KEEPING

The data for the activity of the machine are collected on several screens. The first screen shows the following information:

BOOK-KEEPING 1

Total time (hh:mm) :

Play time (hh:mm) :

Shortest play (mm:ss) :

Longest play (mm:ss) :

Average play (mm:ss) :

Total credits

:

:

Service games

Start games

(1P/2P)

:

Continue games

(1P/2P)

:

Saved games :

Next screen

Reset book-keeping

Reset player games

Reset records

Exit

0050:20

0016:48

01:46

11:34

02:48

00346

00012

00310/00285

00046/00022

00010

27

GAELCO -TOKYOCOP

Reading from top to bottom:

•

Total time the machine is connected in hours and minutes

•

Total time the machine is busy in hours and minutes

•

Time of the shortest play in minutes and seconds

•

Time of the longest play in minutes and seconds

•

Time of the average playt in minutes and seconds

•

Total number of credits

•

Credits entered with the SERVICE button

•

Credits owed for the coins entered (one or two players)

•

Number of plays using the Continue option (one or two players)

•

Games saved by players, using the keypad and a personal code

•

Go to the next bookkeeping screen

•

Reset the information delivered on this screen

•

Reset the games saved by the players

•

Reset the records

•

Exit this page and go to the main menu, by pressing the START button

The second screen shows additional information about the game incidences on each stage.

BOOK-KEEPING 2

0:00 - 2:00: 0034 4:30 - 5:00: 0016

2:00 - 2:30: 0156 5:00 - 5:30: 0010

2:30 - 3:00: 0017 5:30 - 6:00: 0020

3:00 - 3:30: 0029 6:00 - 7.00: 0021

3.30 - 4.00: 0027 7:00 - 8:00: 0007

4.00 - 4:30: 0014 8.00 - n.nn: 0008

Next screen

Reset book-keeping

Exit

The following book-keeping screens (3rd and successives), are for programming purposes only and have no practical application for the operator.

To leave this screen and return to the Main Menu, select Exit and press the START button.

28


6.8 LEAVING THE TEST MODE

The last two options of the main menu allows you to leave the test mode and go back to the play mode.

Screen test

Controls

Motion system

Settings

Link settings

Sound

Book-keeping

Exit and save

Exit without saving

The selection is made with the VIEW and SIREN buttons. You can leave the Test Mode and save the changes that have been made in the previous screens. In that case you must select the Exit and save option. If you want to leave the Test Mode without keeping the changes, you should select the option Exit without saving (last line of the menu).

Warning! Whatever the changes that have been selected in the previous screens

(SETTINGS & MOTION SYSTEM) will be eliminated unless you exit from this final screen using the option Exit and save, confirmed with the START button.

The program does not request further confirmation, so each option will be validated once you push the START button.

29


7.

HOW TO PLAY

Game's Concept

Neo Koban Police Station is at the heart of Tokyo. Agents Isamu, Kazu, Reika and Junko have to patrol the most conflictive Tokyo's districts: Ginza, Hibiya, Shiujuku y Shibuya.

Their mission is to clear the streets of dangerous criminals. Furthermore, their promotion depends on the number of criminals that they capture and arrest, in the least possible time.

Or they could also be demoted if they use all their time limit catching the delinquents.

Game's Features

• The player can choose from 4 agents (2 males and 2 females).

• There are four different districts to look after.

• In each district there are 12 criminals with different danger levels and reward points.

• There are a total of 6 cars available, with different characteristics each, during the game.

One car will be available at the beginning of the game and two more will be available as the player progresses and gets promoted. Three additional cars will be able to confiscate from the most dangerous criminals and use them for the chase. Seeing the criminal's profile, the player will decide which car is more appropriate to use for going after them.

• The criminal chase takes place in an open circuit, so each game could be a new

experience for the player.

• There's a realistic driving feedback with 2DOF motion system and interactive

steering wheel.

• This is a single player motion machine, which can be linked another one (up to 2 players).

• A keyboard has been installed in the cabinet, allowing the player to insert his pin

number. Every time he inserts the pin in the machine he originally played with, or the one that is linked to (the CPUs can pass information to each other), he will start the game wherever he left off. The machine will also provide him with his position in the ranking, how many criminals he has captured and if any of them have run away from prison.

• TokyoCop can be connected to Internet. If that were the case, all the above information would be stored in Gaelco's server and be provided to the player in any

TokyoCop machine connected to Internet.

Starting the game

To start to play it is necessary to put enough coins to cover the price of at least one credit.

The number of coins introduced is shown together with the number of coins necessary to obtain one credit. For example, if the programmed number of coins per credit is two, the displayed message will be, step by step: "Credits 0 / 2", "Credits 1 / 2" and "Credits 1".

The cost of a credit is programmed from Test Mode (see section 6.4, SETTINGS).

When the necessary coins have been put in, the message "INSERT COIN" changes to

"PUSH START BUTTON". By pushing this button the player can choose the game options.

30


Game rules

This is a catch game and there's only one golden rule: the player has to intercept the criminal's car as soon as possible. If the player does well, he or she will be promoted and allowed to drive faster cars, pursue more criminals and have fun longer. The CPU learns from the driving style of the player, so the criminal will be more cunning as the game progresses. On the other hand the chase takes place in an open circuit. The final result is an exciting game with many surprising alternatives.

8.

ADVANCED OPTIONS

TOKYOCOP machines can be linked in three different ways.

1. Direct link between two machines: it allows to play shared games between two machines located close enough to install the link cable (2m length) supplied with them.

2. Single machine connected to Internet: it allows to send and receive scores and saved games to/from a server supported by Gaelco.

3. Two linked machines connected to Internet: it combines features 1 and 2.

The main purpose of Internet connection is to transfer scores and saved games. It is NOT possible to play a shared game through Internet, as this WAN does not support real time transfer of massive data.

TOKYOCOP machines use the same connector for all link modes:

Mode 1. You just need the link cable supplied by Gaelco. This cable is an standard RJ45-

RJ45 Ethernet crossed cable, available in any computer shop.

Mode 2. The machine is connected to a modem, router or a LAN HUB with RJ45 connector. The LAN must have access to Internet through a Gateway or Proxy server.

Mode 3. Both machines must be connected to a HUB or SWITCH, which are connected to a modem or router that allows the access to Internet. The HUB (or SWITCH) must support 100Mbps speed, as 10Mbps is not enough to play shared games with linked machines.

8.2 ACCESS TO INTERNET

The Internet connection allows you to use the facilities provided by the Gaelco server. In that case, the TOKYOCOP machines need to be connected to a LAN (Local Area Network) supporting Internet access. The machines will work inside this LAN as a common computer running an Internet browser, as they use HTTP protocol (port 80). The LAN must use RJ45 connections.

The most common LAN configurations allowing Internet acces are:

31


•

Router: The machines will connect directly to this router (or to a HUB or SWITCH with access to this router).

•

Proxi server: In a LAN with Internet access, there is a computer which runs a Proxy software. TOKYOCOP machines, like a common computer, get access to Internet through this Proxy server (or through a HUB or SWITCH with access to this computer).

The Proxy configuration must allow HTTP (port 80) access.

All the settings needed to setup the Internet connection are located inside the LINK

SETTINGS option of the Test menu. These settings are available when you select Yes in the option On line mode, as shown here below:

Link m

Test: mode:

On lline m

Base IIP: mode:

Remote UURL/IP

Netmask:

Gateway/Proxy:

DNS:

Country:

Location:

Test

LINK SSETTINGS

MASTER

Yes

090.000.000.232

www.gaelco.es/cgibin/tokyomaq.pl

255.255.255.000

090.000.000.001

090.000.000.001

Spain

Gaelco

Exit

Depending on the way the machine is running, these options must be set as follows:

8.2.1 CONNECTION TO INTERNET OF A SINGLE MACHINE

On lline m

When this option is set to “Yes”, the machine will work connected to

Internet (if it can connect succesfully to the server).

Base IIP:

This is the IP address of the machine inside the LAN. It must be assigned by the

LAN administrator.

Remote UURL/IP:

This is the complete URL of the server that will manage the connection of the TOKYOCOP machines. By default it is the Gaelco server located in Spain:

www.gaelco.es/cgi-bin/tokyomaq.pl

It also allows raw IP address:

80.32.94.121/cgi-bin/tokymaq.pl

32


Netmask:

This is the netmask of the LAN, usually 255.255.255.0. It defines when an IP address is located inside or outside the LAN.

Gateway/proxy:

The IP of the router or proxy server.

DNS:

The IP address of an available Domain Name Server.

Country:

The country where the machine is located (i.e. Japan)

Location:

A more acurate location for the machine (i.e. Paradise Arcade-2)

Once the configuration is set, you can verify the Internet connection by selecting the Test option of the On line mode menu. If the Internet connection is working properly, the message LINK OK will appear after a few seconds.

8.2.2 CONNECTION TO INTERNET OF TWO LINKED MACHINES

When two TOKYOCOP machines are linked, the Base IP must be set to the same IP in both machines.

The effective IP address of the Master machine will be Base IP (i.e. 90.0.0.232). The

Slave machine will use Base IP+1 (in this case 90.0.0.233). This means that your network administrator must give you two consecutive IP adress.

For the rest, everything remains the same as for a single machine.

WARNING

When two machines are linked and connected to Internet, they need a 100Mbps connection, that is, only 100Mbps HUBs or SWITCHES will work properly.

This is NOT necessary for a single machine connected to Internet. In this case a

10Mbps network is enough.

33


34


9.

TECHNICAL SERVICE

9.1 PRIOR CONSIDERATIONS

Technical service and maintenance must be carried out by qualified staff.

No modifications shall be made to the machine unless these have been approved by the manufacturer in writing. Failure to observe this requirement may cause damage or accidents and will automatically render the guarantee null and void.

If any task needs to be performed which is not described in this manual, please contact the distributor for instructions. The manufacturer declines any liability for damage and injury arising from failure to comply with this requirement

Do not attempt to repair the CPU. It contains sensitive chips that could easily damaged by even the small internal voltage of a meter. Always return the CPU to your distributor for any repairs.

9.2 SAFETY PRECAUTIONS

•

Before commencing work on the machine, maintenance staff must read this manual carefully and check that all of the safety norms concerning the installation and use of the TOKYOCOP machine. Maintenance staff must advise the operator of any irregularities they observe so that the latter can take the appropriate measures to put matters right.

•

The machine must be disconnected from the power supply before beginning any kind of maintenance work (changing parts, repairs, etc.), except where this is confined to a simple check on whether the machine is working properly. Hold the plug when unplugging the machine - DO NOT PULL ON THE CABLE !

•

Parts of the power supply unit (PSU) and the monitor remain hot or store high voltage even when the machine has been unplugged. Do not touch these parts as electric shock or burns may result.

•

Make sure there is plenty of room for maintenance to be carried out. At least 3 metres should be left free between the machine itself and other objects (e.g. adjacent machines, walls, etc.).

•

When parts needs replacing, use only those approved by Gaelco S.A. and which meet the relevant specifications.


9.3 MOTION SYSTEM - BLOCK DIAGRAM

For a better understanding of the motion system, pease refer to the diagram below.

The CPU Board (TOK-357) provides four analogic signals (0-3V) to the Power Board

(TOK-358). Two of them are the inputs of the DC driver, which controls the steering motor with a +/-24V output. The remaining two signals have to be modified in order to supply the

0-10V input required by the AC drivers for the speed control.

The AC drivers have three more inputs: ON/OFF (go/stop), TURN (direction of the turn) and RD (ready status). Those inputs receive a digital signal controled by the CPU Board.

The high level (24V) is generated by the left AC driver drawn in this block diagram

(Commander SE / TOK-392). The right driver is not shown.

The position signals processed by the CPU come from potentiometers coupled to the shafts of the motors. If the Emergency Stop button is activated, the RD input falls down to

0V and both AC drivers are disabled.

36


9.4 EMERGENCY STOP

The motion system includes an emergency stop which is operated by a red knob on top of the coin tower. The emergency circuit-breaker is connected in series so that it will bring the car to a standstill (see the block diagram of section 9.3). Should the movement system not work, the cause may lie in: either of the stop switch; in the cables; or on the CPU board.

Actually, the emergency stop button activates two circuits: one runs through the CPU and only serves to give a screen warning that the button has been pressed. The other circuit is the real emergency stop, which does not run through the CPU but acts directly on the frequency converters governing the AC motors.

The following steps must be taken before finding the fault:

1. Open the front door of the monitor cabinet.

2. Remove the Faraday cage which covers the motor drivers (see the exploding 10.8).

This reveals the LED displays which provide information on the state of each driver.

3. To check the emergency stop circuit, go to the MOTION SYSTEM screen in Test Mode and select the line "Security": if the red knob is in the rest position (circuit closed, movement possible), the message will read ON. When the red knob is pressed, the message will change to OFF (circuit open, motors stopped). When the knob is turned clockwise, the movement system is ready to operate. The message turns back to ON

(movement system ready).

However: the previous check only covers the signal processed by the CPU but the problem could lie in the actual security circuit which goes directly to the drivers. It should be noted that the CPU does not detect whether the security circuit is operative but only that the emergency stop button is being pressed. To check whether this is the case, select the

Motion Test from the MOTION SYSTEM screen while in Test Mode. Refer to the circuit diagram in following the steps below:

Under normal conditions, when the button is in the rest position (i.e. not pressed), the message " rd " will appear in the left-hand window of both drivers. However, if the message is " ih ", this indicates that the circuit remains open for some reason (e.g. bad connection, damaged cable, faulty button, etc.). The stop message will appear on the monitor screen, consisting of an image of the stop knob and an acoustic warning.

The most likely fault would be a short-circuit if the message of the drivers is neither " rd " nor " ih " and there is no stop message on the monitor.

37


9.5 POSITION POTENTIOMETERS

If the movement system is not working properly, the position potentiometers (TOK-305) should be checked and changed if necessary. The following points need to be borne in mind in this connection:

1. In Test Mode, go to the MOTION SYSTEM screen.

2. When the shaft lever is completely upright, the woodruff key will also be in the upright position. Reach this position using the Left motor / Right motor options (see section 6.3), then read the the “Pot” information for each motor. It should be 60 for both motors, approximately.

3. Viewing the motors from above, when the shafts are in the position indicated, check that the grub screw of the eleastic couplings are in the same position as shown in the drawing. The left elastic coupling has the grub screws mounted in opposite, while the right coupling has the grub screws aligned.

38


9.6 CHECKING THE COMMANDER SE PARAMETERS

If the motion system does not work properly, you can check the parameter values, which should match the ones shown on the list below.

Starting position: Machine connected, movement system off.

Nr.

12

13

14

15

8

9

10

11

6

7

4

5

1

2

3

16

17

18

19

20

21

22

Value

230

0.85

L2

0.0

0.0

0.0

0.0

1.5

0.0

50

0.5

0.5

A1.PR

4.30

1500

4-.20

OFF

--

--

--

--

A

Nr.

34

35

36

37

30

31

32

33

23

24

25

26

27

28

29

38

39

40

41

42

43

44

Value

1

1

OFF

0

ON

2

Fr

6

SP

1.00

0

ON

0

NO

NO

0

50.0

Auto

AnSi

4.8

1.1

--

Frequency converter model: COMMANDER SE

If the programming is wrong, contact the manufacturer.

The error codes can be checked by consulting the short manual for the Commander, supplied with the machine.

39


9.7 TROUBLESHOOTING PROCEDURES

1) PROBLEM:The machine does not start when the mains switch is thrown.

CHECKS

•

Check the mains cable and its connections.

•

Check the fuses. Check the specifications are met. Check whether the fuses have blown and that they have the correct current rating. The fault may have been caused by an overload current.

•

Check the CPU connections

•

Check there is +5V DC in the power supply.

2) PROBLEM:There is something wrong with the screen colours and/or image.

CHECKS

•

Enter in Test Mode and adjust the monitor settings with the help of the screen test

(see Section 6.1)

3) PROBLEM:The game starts but the platform fails to move.

CHECKS

•

Check the emergency stop button is not pressed.

•

Check that the connections between the monitor casing and the game platform are not loose and that the cables are undamaged.

•

Check that the frequency converters work properly (i.e. no error message)

•

Check the Power board (TOK-358): If the fuses have blown, it is likely that the power transistors have short-circuited.

4) PROBLEM:The game platform moves but not in synchronism with the image on the monitor.

CHECKS

•

Enter the MOTION SYSTEM screen in Test Mode and check that the platform is at its highest point when taking the reading position of both motors. The reading should be

60. If this is not the case or the platform leans to one side, check the position potentiometer following the procedure described in Section 9.5.

•

Check that the centering screws (TOK-829) are properly tightened on their respective shafts.

•

Check that the elastics couplings (TOK-819) are properly connected.

5) PROBLEM:The platform moves very slowly the whole time.

CHECKS

•

Check the position potentiometers are working properly and that none of the cables have broken.

40


6) PROBLEM:The machines do not work when they are linked up.

CHECKS

•

Check that the link cable properly connects the two machines.

•

Follow the instructions in Section 6.5 (Link Settings).

7) PROBLEM: There is no sound or it is of poor quality.

CHECKS

•

Change the volume on the Control Panel.

•

Carry out a sound test (see Section 6.5)

•

Check the connections.

NOTES

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41


10. PARTS LIST - GENERAL INDEX

PLASTIC PARTS

CODE DESCRIPTION

TOK-434

TOK-510

TOK-801

TOK-802

TOK-803

TOK-805

TOK-806

TOK-807

TOK-808

TOK-865

TOK-882

GRAB HANDLE, monitor cabinet

PLASTIC FRAME, monitor

SEAT, mobile platform

BACK COVER, seat

SEAT BASE COVER, mobile platform

FRONT COVER, dashboard

BACK COVER, dashboard

PLASTIC COVER, tubes of mobile platform

SAFETY COVER, tubes of mobile platform

LOUDSPEAKER COVER, dashboard

KEYPAD FRAME, dashboard

DESIGN PARTS & ACCESOIRES

TOK-363

TOK-365

TOK-367

TOK-372

TOK-375

TOK-376

TOK-432

TOK-433

TOK-434

TOK-502

TOK-503

TOK-810

TOK-811

TOK-812

TOK-813

TOK-814

TOK-817

TOK-819L

TOK-819R

TOK-835

TOK-851

TOK-854

TOK-861

TOK-861

TOK-862

TOK-863

TOK-880

FAN, monitor cabinet

FAN GRILL, monitor cabinet

VENTILATION GRILL, monitor cabinet

LEVELER, monitor cabinet

8 " GRILL, subwoofer - monitor cabinet

2 " GRILL, monitor cabinet

CASTOR, monitor cabinet

SWIVELING CASTOR, monitor cabinet

GRAB HANDLE, monitor cabinet

LEFT STICKER, monitor cabinet

RIGHT STICKER, monitor cabinet

PROTECTION FOLDING HOOD, platform

LEFT STICKER, seat base cover

RIGHT STICKER, seat base cover

STICKER, seat back cover

REAR STICKER, seat base cover

EMERGENCY STOP BUTTON, coin tower

ELASTIC COUPLING, left motor

ELASTIC COUPLING, right motor

DERIVATION TERMINAL BLOCK, monitor cabinet

STEERING WHEEL, dashboard

PUSH BUTTON, steering wheel

LEVELER, platform

LEVELER, platform

CASTOR, platform

SWIVELING CASTOR, platform

PUSH BUTTON, dashboard

WOODEN PARTS

TOK-110

TOK-104

TOK-105

TOK-121

TOK-122

TOK-131

TOK-132

MOUNTING BASE

CABINET FRONT DOOR

CABINET REAR DOOR

LEFT SIDE COVER, billboard

RIGHT SIDE COVER, billboard

LEFT SIDE COVER, cabinet

RIGHT SIDE COVER, cabinet

42

SECTION POSITION

10.1

10.1

10.15

10.15

10.15

10.12

10.11

10.16

10.11

10.11

10.11

1

3

6

5

5

7

1

5

7

6

8

10.7

10.6

10.5

10.4

10.4

10.1

10.1

2

1

2

3

1

5

2

8

3

5

6

7

8

5

7

7

6

3

20

19

7

21

4

4

5

3

1

2

1

2

1

4

5

6

10.19

10.18

10.18

10.8

10.12

10.12

10.17

10.19

10.17

10.17

10.12

10.1

10.1

10.1

10.16

10.15

10.15

10.15

10.15

10.8

10.8

10.5

10.9

10.2

10.2

10.9

10.9


ELECTRIC & ELECTRONIC PARTS

CODE DESCRIPTION

TOK-350

TOK-355

TOK-357

TOK-358

TOK-362

TOK-363

TOK-364

TOK-370

TOK-372

TOK-390

TOK-391

TOK-392

TOK-820

TOK-821

TOK-833

TOK-855

TOK-881

MONITOR

PSU

CPU

POWER PCB

8" SUBWOOFER

FAN

MAINS SWITCH AND FUSE HOLDER

TOROIDAL TRANSFORMER

INDUCTANCE

SERIAL FILTER

MONOPHASIC FILTER

FREQUENCY INVERTER

GEARED MOTOR right

GEARED MOTOR left

4" LOUDSPEAKER

POTENTIOMETER

KEYPAD

TOK-224

TOK-225

TOK-230

TOK-234

TOK-235

TOK-299

TOK-826

TOK-827

TOK-834

TOK-835

TOK-836

TOK-837

TOK-838

TOK-840

TOK-841N

TOK-846

TOK-848

TOK-853

TOK-885

TOK-886

TOK-887

METALIC PARTS

ASSEMBLIES

METAL FRAME, monitor

ARADAY BOX

FIXING PLATE, union harness

BRACKET, monitor

BRACKET leveler

TEST PANEL, coin tower

HEXAGONAL ROD, motor transmission

SHAFT CRANK, motor transmission

COIN TOWER

TOWER BASE

METALIC COVER, motors

PROTECTION PLATE, sear slides

SUPPORTING PLATE, seat

FIXING PLATE, union harness

SUPPORTING PLATE, motor

BRACKET, protection folding hood

BRACKET, potenciometer

COUPLING CYLINDER, steering wheel

HANDLE, seat slides

SEAT SLIDE right

SEAT SLIDE left

TOK-515

--

--

--

TOK-517

BILLBOARD ASSEMBLY

STEERING ASSEMBLY

UNION HARNESS ASEEMBLY

PEDALS ASSEMBLY

FLUORESCENT ASSEMBLY

STRUCTURAL PARTS

TOK-831N

TOK-832

TOK-839S

PLATFORM BASE

MOBILE PLATFORM

CARDAN ASSEMBLY

43

SECTION POSITION

10.6

10.7

10.7

10.7

10.2

10.7

10.5

10.7

10.8

10.8

10.8

10.8

10.17

10.17

10.11

10.18

10.11

4

4

1

3

9

6

3

2

3

4

5

2

4

3

1

2

1

1

1

2

--

--

6

--

1

5

5

4

5

3

2

1

2

8

4

3

18

17

3

2

3

6

2

7

8

7

10.1

10.13

10.3

10.14

10.4

10.17

10.16

10.17

10.19

10.19

10.16

10.15

10.15

10.3

10.18

10.16

10.1

10.8

10.3

10.6

10.9

10.19

10.18

10.18

10.18

10.12

10.15

10.15

10.15


10.1 MONITOR CABINET – ACCESSORIES

7

8

5

6

3

4

1

2

9

10

CODE

TOK-131

TOK-132

TOK-502

TOK-503

TOK-434

TOK-515

TOK-510

TOK-224

--

--

SIDE COVER - LEFT

SIDE COVER - RIGHT

STICKER - LEFT

STICKER - RIGHT

PLASTIC GRAB HANDLE

BILLBOARD ASSEMBLY

PLASTIC FRAME - monitor

METAL FRAME - monitor

SCREW UM1001 M6X20 Z

SCREW UM1001 M8X40

DESCRIPTION

44


10.2 MONITOR CABINET – SUBWOOFER PARTS

3

4

1

2

5

CODE

TOK-375

TOK-376

TOK-362

--

--

DESCRIPTION

8” GRILL (subwoofer)

2” GRILL

8” SUBWOOFER 100W/4

Ω

UNION HARNESS (see section 1.3)

SCREW UM1001 M6X30 BLACK

45


10.3 UNION HARNESS ASSEMBLY

3

4

1

2

5

6

CODE

TOK-441

TOK-230

TOK-442

TOK-443

TOK-840

-

DESCRIPTION

NUT, conduit gland

FIXING PLATE - CABINET SIDE

CONDUIT GLAND - SEM STRAIGHT

PROTECTION TUBE, corrugated

FIXING PLATE - PLATFORM SIDE

UNION HARNESS (see note)

The union harness is includes the following parts:

TOK-337 (SIGNALS HARNESS)

TOK-338 (LEFT MOTOR HARNESS)

TOK-339 (RIGHT MOTOR HARNESS)

TOK-340 (GROUND HARNESS)

46


10.4 MONITOR CABINET – BILLBOARD ASSEMBLY

3

4

1

2

5

CODE

TOK-517

TOK-121

TOK-122

--

--

DESCRIPTION

FLUORESCENT ASSEMBLY

SIDE COVER - LEFT

SIDE COVER - RIGHT

SCREW DIN7505 B4X10


47


10.5 MONITOR CABINET – REAR ACCESORIES

1

2

3

CODE

TOK-367

TOK-364

TOK-105

DESCRIPTION

VENTILATION GRILL 15X15

MAINS SWITCH & FUSE HOLDER (2X10A)

REAR DOOR - MONITOR

48


10.6 MONITOR CABINET – MONITOR ASSEMBLY AND FRONT DOOR

5

6

7

3

4

1

2

CODE

TOK-350

TOK-104

--

--

--

--

TOK-234

DESCRIPTION

MONITOR Polo2 - 34”, STAR PH - CODE 02197790

FRONT DOOR

SCREW DIN 603 M8X45

WASHER DIN125 M8

NUT DIN938 M8

NUT985 M8

BRACKET, monitor

49


10.7 MONITOR CABINET – ELECTRONIC PARTS 1

3

4

1

2

5

CODE

TOK-357

TOK-355

TOK-370

TOK-358

TOK-110

DESCRIPTION

CPU - TOKYOCOP

PSU - PSATX10300

TOROIDAL TRANSFORMER 220/18-0-18 160VA - CROVISA 218316

POWER PCB - DC MOTOR DRIVER & SIGNAL ADPATER

MOUNTING BASE (WOOD)

50


10.8 MONITOR CABINET – ELECTRONIC PARTS 2

6

7

4

5

8

1

2

3

CODE

TOK-392

TOK-391

TOK-390

TOK-372

TOK-363

TOK-365

TOK-225

TOK-385

DESCRIPTION

FREQUENCY CONVERTER SE11200075

MONOPHASIC FILTER 25A CODE 11018

SERIAL FILTER 800/6A

INDUCTANCE 25mH/6,3A

FAN 120X120X38

FAN GRILL (metalic)

FARADAY BOX

DERIVATION TERMINAL BLOCK

51


10.9 MONITOR CABINET – BOTTOM PARTS

6

7

4

5

1

2

3

8

9

10

CODE

TOK-432

TOK-433

TOK-235

TOK-372

--

--

--

--

--

--

DESCRIPTION

CASTOR Ø80

SWIVELING CASTOR Ø80

BRACKET, leg leveller

LEG LEVELLER

SCREW DIN603 M8X45, castor

NUT DIN985 M8

SCREW DIN603 M6X70, leg leveller

NUT DIN985 M6, leg leveller

SPRING WASHER DIN127 M6


52


4

5

6

1

2

3

10.10 PLATFORM – MAIN ASSEMBLIES

CODE

--

--

--

--

--

--

DESCRIPTION

DASHBOARD ASSEMBLY

SEAT ASSEMBLY

MOBILE PLATFORM ASSEMBLY

PROTECTION FOLDING HOOD

BASE ASSEMBLY

COIN TOWER ASSEMBLY

53


10.11 DASHBOARD ASSEMBLY - 1

12

13

14

15

8

9

10

11

6

7

4

5

1

2

3

16

17

18

19

20

21

22

CODE

TOK-833

TOK-852

TOK-806

TOK-833

TOK-865

TOK-881

TOK-882

TOK-808

--

--

--

--

--

--

--

--

--

--

--

--

--

--

DESCRIPTION

TUBULAR STRUCTURE

STEERING MECHANISM

BACK COVER, BLACK

4” LOUDSPEAKER, 4

Ω / 60W - 2 WAY, code 35.1367

LOUDSPEAKER COVER, code 11.0349

KEYPAD AK707

FRAME, keypad

SAFETY COVER, tubes

SCREW UM1001 M6X10

SCREW DIN912 M8X20


FLAT WASHER DIN125 M8

SCREW DIN912 M14X40



SCREW DIN912 M8X20

WASHER DIN6798 M8

SCREW DIN7981 3,9X20

SCREW DIN7985 M3X12

SPECIAL NUT - TRT-M5-1

SCREW UM1001 M5X10, BLACK

WASHER DIN6798 M3

54


10.12 DASHBOARD ASSEMBLY - 2

7

8

5

6

3

4

1

2

9

10

11

12

13

CODE

TOK-805

TOK-804

TOK-880

TOK-853

TOK-851

TOK-854

--

--

--

--

--

--

--

DESCRIPTION

FRONT COVER

STICKER, instructions

PUSH BUTTON AO113, RED, dashboard

COUPLING CYLINDER, steering wheel

STEERING WHEEL

PUSH BUTTON, steering wheel

WASHER DIN6798A M12

LOCKNUT DIN985 M12

WASHER AEF M6

SCREW DIN912 M6X16

SCREW ISO7380 M5X10

CLAMP N-4

NUT DIN6923 M5

55


10.13 STEERING ASSEMBLY – MAIN PARTS

13

14

15

16

9

10

11

12

7

8

5

6

3

4

1

2

17

18

19

20

21

22

23

CODE

C-22-03036

C-22-0103660

C-22-0501410

C-22-80025525

C-29-401582

C-29-405680

C-40-000300

C-40-022087

C-40-023097

C-40-025048

C-40-085027

C-40-203100

C-40-206002

C-40-0250301

C-43-050300

C-GA-TX00010

C-GA-TX00020

C-GA-TX00030

C-GA-TX01010

C-GA-QU04060

C-GA-TX02010

C-GA-TX03600

C-GA-TX05200

DESCRIPTION

WASHER, belt fastener

SCREW, belt fastener

SLEEVE, potentiometer pinion

KEY WODRUF, steering wheel shaft

MOTOR 20VDC, 3.9A MODEL 1582

POTENTIOMETER 5KW , with PCB (SDR-305)

BEARING HOUSING

PLASTIC PINION, shaft

PLASTIC PINION, potentiometer

MOTOR PULLEY, plastic

BELT 15mm 400/5

SLEEVE, motor pulley

BEARING 6002 ZZ

OMEGA, belt fastener

GUIDE SLEEVE, self-oil

ATTACHMENT PLATE

MOTOR BRACKET

POTENTIOMETER BRACKET, iron

SHAFT

BEARING Ø20XØ32X7

STOPPER

SHAFT PULLEY, iron

SLEEVE, steering wheel shaft

56


57


10.14 PEDALS ASSEMBLY

CODE

S410260020000

C-22-0115510

C-41-605100

C-41-040306

C-22-06064

C-11-416010

C-22-0105410

C-22-03084

C-41-601200

C-09-13135

C-22-0105316

C-22-03083

C-22-0103660

S410260440000

C-22-03066

C-22-02016

C-41-601100

C-41-040207

C-41-040200

C-11-416020

C-22-03601218

C-41-605510

C-22-0112520

C-22-03065

C-41-605530

C-22-02014

S410260010000

C-22-03044

C-41-605520

C-29-405619

C-22-03014

C-41-604330

C-22-038038

C-22-028038

C-22-0501404

C-40-401510

C-22-0105418

C-41-604320

28

29

30

31

24

25

26

27

20

21

22

23

16

17

18

19

32

33

34

35

36

37

38

12

13

14

15

8

9

10

11

6

7

4

5

1

2

3

DESCRIPTION

SPRING, brake pedal

WASHER Ø12X Ø18X1

SLEEVE PAF-12120 INA P-10

SCREW DIN912 M5X20


SHAFT Ø12X69,5

NUT DIN934 M4

BRAKE PEDAL

WASHER M4

SHAFT, microswitch activator Ø10X52

POTENTIOMETER, shaft Ø6X19, KU5021S36HL5K


BRACKET, potentiometer

WASHER, potentiometer

NUT, potentiometer

GRUB SCREW DIN913 4X4

PINION , CuZn37, potentiometer

SCREW DIN7985 M4X18

ACTUATOR SEGMENT, potentiometer

ACCELERATOR PEDAL

SCREW DIN7380 M5X10

RUBBER STOPPER, brake pedal

STOPPER TUBE, ADIPRENE

SPRING WASHER DINT7980 M4

SPRING, accelerator pedal

SCREW DIN7985 M4X10

WASHER DIN6798 M4

BACK COVER AP-02

MICROSWITCH CROUZET P-R-L 83.160.3 I W3 (3T)

SCREW DIN7985 M3X16

WASHER DIN6798 M3

SCREW DIN933 HEX M6X60

BASE ASSEMBLY


NUT DIN934 M6

FRONT COVER AP-02

STOPPER TUBE, PVC

SPACER SLEEVE

58


59


10.15 SEAT ASSEMBLY

13

14

15

16

9

10

11

12

17

18

19

20

21

7

8

5

6

3

4

1

2

CODE

--

--

--

--

--

--

--

--

TOK-801

TOK-837

TOK-885

TOK-838

TOK-803

TOK-802

TOK-813

--

TOK-887

TOK-886

TOK-812

TOK-811

TOK-814

DESCRIPTION

SEAT

PROTECTION PLATE

HANDLE, seat slides

SUPPORTING PLATE, seat

PLASTIC COVER

BACK COVER, seat

STICKER, back cover

SCREW DIN7981 3,9X16


SCREW DIN912 M8X16

SCREW DIN912 M8X20


SCREW UM1001 M5X10



NUT DIN934 M8

SEAT SLIDE - LEFT

SEAT SLIDE - RIGHT

BASE STICKER - RIGHT

BASE STICKER - LEFT

BASE STICKER - REAR

60


61


10.16 MOBILE PLATFORM ASSEMBLY

9

10

11

12

13

14

15

7

8

5

6

3

4

1

2

CODE

TOK-832

TOK-860

TOK-836

TOK-810

TOK-846

TOK-807

--

--

--

--

--

--

--

--

TOK-869

DESCRIPTION

PLATFORM

PEDALS ASSEMBLY

METALIC COVER, access to motors


BRACKET, protection folding hood

PLASTIC COVER, tubes

SCREW DIN912 M12X30



NUT DIN985 M12


SCREW UM1001 M6X16

SCREW UM1001 M6X16

SCREW UM1001 M6X10

SAFETY WALK BAND - 50mm width

62


10.17 BASE ASSEMBLY

12

13

14

15

8

9

10

11

6

7

4

5

1

2

3

CODE

TOK-831

TOK-839S

TOK-821

TOK-820

TOK-810

TOK-863

TOK-862

TOK-861

--

--

--

--

--

--

--

DESCRIPTION

BASE

CARDAN ASSEMBLY

MOTOR ASSEMBLY - LEFT

MOTOR ASSEMBLY - RIGHT


SWIVELING CASTOR Ø80

CASTOR Ø80

LEG LEVELLER, rubber base Ø60, M16

SCREW DIN912 M12X30


SCREW DIN933 M8X20



SCREW UM1001 M6X16

NUT DIN985 M8

63


10.18 MOTOR ASSEMBLY

12

14

15

16

8

9

10

11

6

7

4

5

1

2

3

17

18

19

20

21

22

CODE

--

TOK-827

TOK-826

TOK-825

TOK-841N

TOK-829

TOK-819

TOK-848

TOK-855

--

--

--

--

--

--

--

--

--

--

--

--

DESCRIPTION

GEARED MOTOR - LEFT: TOK-821 / RIGHT: TOK-820

SHAFT CRANK, motor trasmission

HEXAGONAL ROD, motor transmission

SWIVEL JOINT, male M14 + male M16, SBA-0418

SUPPORTING PLATE, motor

CENTERING SCREW, elastic coupling

ELASTIC COUPLING - RIGHT: TOK-819R / LEFT: TOK-819L

BRACKET, potentiometer

POTENTIOMETER - GAELCO

SCREW DIN912 M8X12


NUT DIN934 M14

LOCKNUT DIN985 M16

SCREW DIN933 M10X70



NUT DIN934 M10

SCREW DIN933 M10X30

WASHER DIN9021 M10

SCREW DIN933 M8X20

WASHER DIN6798 A 8,2

64


10.19 COIN TOWER ASSEMBLY

6

7

4

5

1

2

3

8

9

10

11

CODE

TOK-834

TOK-835

TOK-861

TOK-410

TOK-817

TOK-299

--

--

--

--

--

DESCRIPTION

TOWER

TOWER BASE

LEG LEVELLER rubber base Ø60, M16

DOUBLE FRAME MINIDOOR 1E

EMERGENCY STOP BUTTON

TEST PANEL

SCREW ISO7380 M4X8 BLACK

WASHER DIN6798 M4

SCREW DIN912 M10X20


FLAT WASHER DIN125M10

65


66


11. WIRING DIAGRAMS

11.1 POWER WIRING DIAGRAM

67


11.2 CABINET WIRING DIAGRAM

68


11.3 UNION HARNESS WIRING DIAGRAM

69


11.4 PLATFORM WIRING DIAGRAM

70


11.5 DASHBOARD WIRING DIAGRAM

71


11.6 COIN TOWER WIRING DIAGRAM

72


12. CREDIT DISTRIBUTOR SETUP

JP1:Not used

JP2:Cabinet

JP3:Coin controller

JP4:Not used

Connector JP2: This connector should be connected to ATV PCB wiring

JP2

Pin 1

Pin 2

Pin 3

Pin4

Description

Input GND

Input VDC

Counter output

Credits output

GND

Values

+12 VDC

0/+5/+12 VDC

+5/0 VDC

Source/Destination

GND power supply

DC power supply

Coin counter

Credits for CPU

Connector JP3: Input connector of electronic coin controller. Setup per channel.

PIN

6

7

4

5

1

2

3

8

9

10

0V

+12VDC

Output 5

Output 6

- - -

Lock

Output 1

Output 2

Output 3

Output 4

Signal

0V

+12VDC

0V

0V

Active

High

0V

0V

0V

0V

9 7

10 8

5

6

3

4

1

2

(As seen from components side)

73


PROGRAMMING OF COIN CONTROLLERS

Controllers supported: COIN CONTROL C-120

NRI G-13.6000

MARS CASHFLOW 330

MARS 330/S 212

NRI G-13.6000

Coin Control C 120

PIN Controller:

USA

Great Britain

Australia

Switzerland

Sweden

Norway

EURO ¤

SWITCH SETUP FOR EUROS

OPA

Channel

1

Coin 1

7

= =

= =

= =

= =

= =

20 Kr

2¤

OPB

Channel

2

Coin 2

8

= =

1

£

= =

= =

10 Kr

10 Kr

1¤

OPC

Channel

3

Coin 3

9

= =

50 Pen

5 $

5 Fr

5 Kr

5 Kr

50c

OPD

Channel

4

Coin 4

10

1 $

= =

= =

= =

= =

= =

= =

OPE

Channel

5

Coin 5

3

50 Ct

20 Pen

2 $

2 FS

= =

= =

20c

OPF

Channel

6

Coin 6

4

25 Ct

10 Pen

1 $

1 FS

1 Kr

1 Kr

10c

SW1: Always OFF

SW2: Always OFF

SW3: Not used

SW4-SW5: Extra Credits (Bonuses)

Combinations of this two dip switches are used to program bonuses (free games) according to the scale shown in the table. The table varies according to the game price selected.

SW6-SW7-SW8: Game Price

These dip switches are used to choose the game price. The bonus table shows the combination of game prices with the payments that allow the player to obtain extra games

(bonuses).

CREDITS table

SW6 SW7 SW8

Value/Credit

OFF

ON

OFF

ON

OFF

ON

OFF

ON

OFF

OFF

ON

ON

OFF

OFF

ON

ON

OFF

OFF

OFF

OFF

ON

ON

ON

ON

10c

20c

30c

40c

50c

80c

1¤

1,2¤

(*) Add another credit for the second lap.

BONUS table (SW4/SW5)

OFF/OFF ON/OFF OFF/ON

No bonus

No bonus

No bonus

No bonus

No bonus

No bonus

No bonus

No bonus

50c

50c

*50c

2¤

2,5¤

2¤

2,5¤

2¤

40c

40c

30c

1,6¤

2¤

1,6¤

2¤

1,6¤

ON/ON

20c

20c

60c

80c

1¤

80c

1¤

2,4¤

74


APPLICATION EXAMPLES

Game price: 50c, NO BONUS

Switch set up:

SW1 SW2 SW3 SW4 SW5 SW6 SW7 SW8

OFF OFF OFF OFF OFF OFF OFF ON

Game price: 50c, BONUS FOR 2 ¤ (4 credits + 1 credit free)

Switch setup:


OFF OFF OFF OFF ON OFF OFF ON

Game price: 1 ¤ , NO BONUS

Switch setup:


OFF OFF OFF OFF OFF OFF ON ON

Game price: 1 ¤, BONUS FOR 2,5¤ (2 credits + 1 credit free)

Switch setup:


OFF OFF OFF ON OFF OFF OFF ON

75


SWITCH SETUP FOR OTHERS CURRENCIES

SW1: Always OFF

SW2: Coin multiplication factor

SW2=OFF

Euro ¤, and rest of Europe

SW2=ON

(USA)

Chanel:

Value:

Chanel:

Value:

1

X20

1

X20

2

X10

2

X10

3

X5

3

X8

4

X4

4

X4

5

X2

5

X2

6

X1

6

X1

SW3: Not used

SW4-SW5: Extra Credits (Bonuses)

Combinations of these two dip switches are used to program bonuses (free games) according to the scale shown in the table. The table varies according to the game price selected.

SW6-SW7-SW8: Game Price

These dip switches are used to choose the game price. The bonus table shows the combination of game prices with the payments that allow the player to obtain extra games (bonuses).

CREDITS table

SW6 SW7 SW8

Value/Credit

OFF

ON

OFF

ON

OFF

ON

OFF

ON

OFF

OFF

ON

ON

OFF

OFF

ON

ON

OFF

OFF

OFF

OFF

ON

ON

ON

ON

4

5

8

10

12

1

2

3

(*) Adds another credit for the second lap.

BONUS table (SW4/SW5)

OFF/OFF ON/OFF OFF/ON

0

0

0

0

0

0

0

0

20

25

20

25

20

5

5

*5

16

20

16

20

16

4

4

3

ON/ON

8

10

8

10

24

2

2

6

76


APPLICATION EXAMPLES

Example 1

Switzerland

1 FF = 1 pulse

RESULTS:

SW1 =

SW2 =

SW3 =

SW4 =

SW5 =

SW6 =

SW7 =

SW8 =

OFF

OFF

OFF

ON

OFF

OFF

ON

SERIAL input. (5 FS via PIN 5) = (Channel 3)

Input values x1 x2 — x5

Not used

EXTRA credit on the 20th pulse (=20FF)

5 pulses / 1 credit.

5 FS /1 credit; 20 FS / 5 credits

Example 2

Sweden

1 Kr = 1 pulse

RESULTS:

SW1 =

SW2 =

SW3 =

SW4 =

SW5 =

SW6 =

SW7 =

SW8 =

OFF

OFF

OFF

ON

OFF

OFF

ON

SERIAL input. (5 Kr via PIN 5) = (Channel 3)


Not used

EXTRA credit on the 20th pulse (=20FF)


5 Kr /1 credit; 20 Kr / 5 credits

Example 3

Norway

1 Kr = 1 pulse

SW1 =

SW2 =

SW3 =

SW4 =

SW5 =

SW6 =

SW7 =

SW8 =

OFF

OFF

ON

OFF

OFF

ON

ON

SERIAL input. (5 Kr via PIN 5) = (Channel 3)


Not used

EXTRA credit on the 25th pulse (=20Kr)


10 Kr /1 credit; 25 Kr / 3 credits

RESULTS:

Example 4

Great Britain

1 Pen = 1 pulse

RESULTS:

SW1 =

SW2 =

SW3 =

SW4 =

SW5 =

SW6 =

SW7 =

SW8 =

OFF

OFF

ON

OFF

OFF

ON

OFF

SERIAL input. (10 Pen via PIN 8) = (Channel 6)


Not used

EXTRA credits on the 5th pulse (=50 Pen) and 10th pulse (1 £)


30 Pen /1 credit; 50 Pen / 2 credits; 1 £ / 5 credits

77

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