Arctic Silver 95RE Recumbent Bike

Customer Support Services

PARTS MANUAL

rev 01 May 2008

ARCTIC SILVER 95RE

OPERATION MANUAL – (ENG)

OPERATION MANUAL – (F/S/P)

OPERATION MANUAL – (G/D/I)

OPERATION MANUAL – (JAP)

OPERATION MANUAL – (CHI)

OPERATION MANUAL – (KOR)

OPERATION MANUAL – (RUS)

M051-00K39-A133

M051-00K39-A134

M051-00K39-A135

M051-00K39-A136

M051-00K39-A137

M051-00K39-A138

M051-00K39-A139

118E-00001-0161 POWER SUPPLY: 12V; 4.5A

Without Line Cord

LINE CORD: DOM. 10A 125V

LINE CORD: CON 10A 250V

LINE CORD: 10A; UK

LINE CORD: AUSTRALIA

HARDWARE BAG

TOUCH UP PAINT:

SPRAY CAN

.5 OZ BOTTLE W/APPLICATOR

.33 OZ PEN

SERVICE MANUAL

0017-00003-0704

0017-00003-0691

0017-00003-0889

0017-00003-0918

GK39-00002-0009

0017-00008-0204

0017-00008-0205

0017-00008-0206

M051-00K39-B012

95RE-0XXX-04

2

ARCTIC SILVER 95RE 95RE-0XXX-04

Page

CONSOLE ASSEMBLY ....................................................................................................4

CONSOLE SUPPORT ASSEMBLY..................................................................................6

SHROUDS, END CAP, CRANKARMS AND PEDALS .....................................................7

BELTS ..............................................................................................................................8

RESISTOR ASSEMBLY ...................................................................................................9

POWER CONTROL BOARD ............................................................................................10

ALTERNATOR W/PULLEY ..............................................................................................11

CRANKSHAFT AND BEARING ASSEMBLY...................................................................12

INTERMEDIATE SHAFT AND BEARING ASSEMBLY....................................................13

IDLER BRACKET ASSEMBLY.........................................................................................14

SEAT ASSEMBLY…………….………………………………………………………………….15

SEAT BOTTOM ASSEMBLY..………………………………………………………………..…16

SEAT FRAME ASSEMBLY….………………………………………………………………….17

SEAT PADS AND ACCESSORY TRAY.………………………………………………………18

EXTRUSION ASSEMBLY..………………………………………………………………………19

SEAT LOCKING ASSEMBLY…………………………………………………………………...20

WHEEL AND LEVELER…………………………………………………………………………..21

CABLES…………………………………………………………………………………………….22

The version –04 95Re will have both Telemetry and Life Pulse sensors for reading Heart Rate.

3

ARCTIC SILVER 95RE

Console and Related Components

95RE-0XXX-04

S/N 100000-UP

GK63-00002-0063

GK63-00002-0064

GK63-00002-0065

CONSOLE ASSEMBLY

KIT: SERVICE CONSOLE W/FM NTSC ENG

KIT: SERVICE CONSOLE W/FM NTSC SPN

KIT: SERVICE CONSOLE W/FM NTSC JAP

GK63-00002-0067

GK63-00002-0068

GK63-00002-0069

GK63-00002-0070

GK63-00002-0071

GK63-00002-0072

GK63-00002-0073

GK63-00002-0074

KIT: SERVICE CONSOLE W/FM NTSC POR

KIT: SERVICE CONSOLE W/FM PAL ENG

KIT: SERVICE CONSOLE W/FM PAL GER

KIT: SERVICE CONSOLE W/FM PAL SPN

KIT: SERVICE CONSOLE W/FM PAL FRN

KIT: SERVICE CONSOLE W/FM PAL ITL

KIT: SERVICE CONSOLE W/FM PAL DUT

KIT: SERVICE CONSOLE W/FM PAL POR

Part Number

OVERLAY BEZEL ASSEMBLY

Description

4

ARCTIC SILVER 95RE

Console and Related Components

TOUCHSCREENS; LCD

0K32-01001-0013

HEADPHONE-JACK ASSY

AK32-00035-0000

95RE-0XXX-04

S/N 100000-UP

Screw

0017-00101-1811

TAPE: ADHESIVE

0K39-01044-0000

POLAR PCB W/HEADER

AK39-00064-0000

Inverter Board

135E-00002-0002

Screws(2)

0017-00101-1813

Screws(4)

0017-00101-1843

Bracket

0K32-01006-0000

Interface Boards

A084-92247-A007 NTSC

A084-92247-A008 PAL

Nuts(4)

0017-00103-0084

Single Board Computer

A084-92251-A012

Grommets(4)

0017-00042-1160

Screws(3)

0017-00101-1814

Seal

0017-00042-1156

Screws(8)

0017-00101-1810

Console Back Cover

0K32-01003-0000

Screws(7)

0017-00101-1242

5

ARCTIC SILVER 95RE

Console Support Assembly

95RE-0XXX-04

S/N 100000-UP

Grip(2)

0K39-01005-0001

Console Support

AK39-00003-0002

Frame Post Bolt(4)

0017-00101-1756

6

Console Mounting

Screw(4)

0017-00101-1744

Frame Post

ARCTIC SILVER 95RE

Shrouds, End cap and Pedals

Shroud Screws(7)

0017-00101-1741

Right Shroud

AK39-00075-0001

Decal

0K39-01076-0000

Crank Arm, RT

0K39-01042-0007

Screws(3)

0017-00101-1855

Right Pedal

AK63-00263-0003

Pedal Strap (not shown)

0K63-01238-0003

95RE-0XXX-04

S/N 100000-UP

End Cap Screws(2)

0017-00101-1614

End Cap

AK39-00050-0005

Decal

0K51-01085-0001

Shroud Screws(4)

0017-00101-1741

Left Shroud

AK39-00076-0001

Decal

0K39-01076-0000

Crank Arm, LT

0K39-01042-0008

Screws(3)

0017-00101-1855

Left Pedal

AK63-00263-0004

Pedal Strap

(not shown)

0K63-01238-0004

7

ARCTIC SILVER 95RE

Belts

Screw

0017-00101-1193

Alternator Belt

0017-00009-0735

95RE-0XXX-04

S/N 100000-UP

Intermediate

Pulley Belt

0K63-01066-0001

Screw

0017-00101-1193

8

ARCTIC SILVER 95RE

Resistor Assembly–AK39-00020-0001

Resistor

100E-00002-0092

Pan Screw(2)

0017-00101-1282

95RE-0XXX-04

S/N 100000-UP

Washer(2)

0017-00104-0309

Resistor Retainer

0K39-01043-0000

Hex Nut(3)

0017-00103-0081

Mounting Rod

0K63-01166-0000

Power Cable

AK39-00006-0000

Mounting Bracket

0K39-01036-0000

9

ARCTIC SILVER 95RE

Power Control Board

Assembly Number - AK39-00092-0000

95RE-0XXX-04

S/N 100000-UP

Plastic Grommet(4)

0017-00042-0821

Bracket

0K39-01027-0000

Philip Screw(4)

0017-00101-0823

Power Control

Board

B084-92280-A000

10

ARCTIC SILVER 95RE

Alternator w/pulley Assembly

Assembly Number – AK63-00093-0000

Alternator Pulley

0K61-02500-0001

95RE-0XXX-04

S/N 100000-UP

Alternator

0017-00009-0841

Alternator Brushes

0017-00009-0895

Locking Nut

0017-00103-0117 Washer

0017-00104-0044

Bolt

0017-00101-0956

11

ARCTIC SILVER 95RE

Crank Shaft and Bearing Assembly

Crank Arm Hub

0K63-01095-0001

Pulley Assembly

AK63-00051-0000

Pulley

0K63-01018-0000

Washers (3)

0017-00104-0458

95RE-0XXX-04

S/N 100000-UP

Flywheel Screws (3)

0017-00101-1715

*Crankshaft & Bearing Kit

GK63-00002-0077

*Crankshaft

0K63-01012-0001

*Small Thrust Washer (2)

0K63-01129-0000

*Large Thrust Washer (2)

0K63-01129-0001

*Bowed Retainer Ring (2)

0017-00100-0243

Washer (2)

0017-00104-0409

*Needle Bearing (2)

0K63-01344-0000

*Small Snap Ring (2)

0017-00100-0241

Crank Arm Hub (2)

0K63-01095-0001

Bolt (2)

0017-00101-1705

12

ARCTIC SILVER 95RE

Intermediate Shaft and Bearing Assembly

Clutch Assembly

AK63-00026-0000

(not included in kit)

95RE-0XXX-04

S/N 100000-UP

Magnet

118E-00001-0124

(not included in kit)

Delrin Washers (2)

0017-00104-0455

Retaining Ring

0017-00100-0242

Intermediate Shaft and

Bearing Assembly Kit

GK63-00002-0007

Spacer (not available separately)

Intermediate

Bearings (2, not available separately)

Intermediate Pulley

(not available separately)

13

ARCTIC SILVER 95RE

Idler Bracket Assembly

Idler Bracket Assembly – AK63-00021-0000

95RE-0XXX-04

S/N 100000-UP

Idler Bracket

0K63-01050-0000

Lock Nut

0017-00103-0218

14

Idler Bearing

AK63-00008-0000

ARCTIC SILVER 95RE

Seat Assembly

95RE-0XXX-04

S/N 100000-UP

Screw(4)

0017-00101-1745

Washer(8)

0017-00104-0461

Double-sided

Foam Tape(2)

0K19-01222-0000

Bushing Hole

0017-00042-0866

Screw(2)

0017-00101-1282

Upper Flex Cable Clamp

0K19-01221-0000

Cable Sleeve

0K19-01230-0000

Flat-Flex Cable

AK19-00082-0001

Hex Bolt(4)

0017-00101-1749

End Cap(4)

0K19-01208-0001

Tape(2)

0K19-01222-0000

Heart Rate Electrode

AK63-00014-0003

Handle Bar w/Insert

AK39-00024-0002

Seat Assembly

AK51-00023-0003

15

ARCTIC SILVER 95RE

Seat Assembly - Bottom

95RE-0XXX-04

S/N 100000-UP

Roller Spacer(4)

0K51-01044-0000

Washer(4)

0017-00104-0462

Roller Shield(4)

0K51-01059-0001

Bolt(4)

0017-00101-1743

Roller Assembly

AK51-00056-0001

Roller (2), LT

0K51-01034-0002 Roller (2), RT

0K51-01034-0001

Lock Assembly

AK51-00053-0001

Locking Nut(8)

0017-00103-0325

16

Washer

0017-00104-0461

Locking Nut(4)

0017-00103-0326

Washer(4)

0017-00104-0463

Screw(2)

0017-00101-1748

ARCTIC SILVER 95RE

Seat Frame Assembly

Seat Assembly Frame

AK39-00036-0002

95RE-0XXX-04

S/N 100000-UP

Screw(4)

0017-00101-1746

Washer(4)

0017-00104-0462

Front Stop Bracket

0K51-01062-0000

Plastic Shield

0K19-01185-0001

Push Mount

Wire Clips(2)

0017-00042-0879

Split Clamp

0017-00042-0880

Pan Screw

0017-00101-1295

17

ARCTIC SILVER 95RE

Seat Pads and Accessory Tray

Accessory Tray

AK39-00052-0003

95RE-0XXX-04

S/N 100000-UP

Seat Back

0K51-01055-0001

Seat Bottom

0k51-01054-0001

Washer(4)

0017-00104-0462

Mounting Screw(4)

0017-00101-1743

18

ARCTIC SILVER 95RE

Extrusion Assembly. – AK39-00027-0005

95RE-0XXX-04

S/N 100000-UP

Screw

0017-00101-1750

Screws

0017-00101-1751

Stop Bracket

0K51-01061-0001

Locking Rack

0K51-01013-0002

Bumper

0017-00041-0654

Decal

0K51-01039-0001

Plastic Grommet

0017-00042-1055

Bolts

0017-00101-1183

19

ARCTIC SILVER 95RE

Locking Assembly. – AK51-00053-0001

Knob

AK51-00029-0001

TORX Screw

0017-00101-1742

95RE-0XXX-04

S/N 100000-UP

Retainer Bearing

0K51-01011-0000

E-Ring

0017-00100-0018

Anti-Rattle Washer

0K51-01060-0001

Handle Shaft

0K51-01007-0000

Groove Pin

0017-00007-0245

Compression Spring

0K51-01012-0000

Washer

0017-00104-0421

Housing-Insert Assembly

AK51-00030-0001

Locking-Block Assembly

AK19-00147-0000

20

ARCTIC SILVER 95RE

Wheel and Leveler

95RE-0XXX-04

S/N 100000-UP

Rear Stabilizer

GK39-00002-0012

End Cap

0K63-01219-0001

Pan Screw(2)

0017-00101-1747

Wheel Screw

0017-00101-1747

Flat Washer

0K63-01041-0000

Wheel Insert

0K63-01039-0000

Wheel Assembly

AK63-00016-0001

Leveler

0017-00009-0795

Lock Nut

0017-00103-0273

Leveler Assembly

AK61-00035-0000

21

ARCTIC SILVER 95RE 95RE-0XXX-04

Connector Bracket Assy.

AK39-00082-000

Flat Flex Cable

118E-00001-0178

Inverter Cable

AK32-00032-0000

Head phone Jack Cable

AK32-00009-0000

DC Power Cable

AK32-00075-0000

Reed switch and Cable

AK63-00051-0000

Coax Cable

AK32-00020-0000

Console Power Cable

AK32-00006-0004

Console

Cable

AK32-00026-0004

HR Cable

AK39-00010-0000

HR Extensions Cable

AK32-00023-0000

Polar Cable

AK32-00017-0000

POLAR receiver

AK39-00064-0000

22