Magnetic Pickup Installation Instructions
Models: MP3298, MP7905, and MP7906
MP-8802N
Revised 03-02
Section 20
(00-02-0181)
Please read the following information before installing. A visual inspection of this product for damage during shipping is recommended before mounting. These instructions are intended for MP3298, MP7905, and MP7906 models.
GENERAL INFORMATION
WARNING
BEFORE BEGINNING INSTALLATION OF THIS MURPHY PRODUCT
✔
Disconnect all electrical power to the machine.
✔
Make sure the machine cannot operate during installation.
✔
Follow all safety warnings of the machine manufacturer.
✔
Read and follow all installation instructions.
Description
A magnetic pickup is an AC generator. It is normally installed into the flywheel housing of an internal combustion engine, so that the starter ring gear acts upon it to generate a voltage pulse each time a gear tooth passes the end of the sensor.
Specifications
Housing Material:
MP3298 : Type 300 Stainless Steel.
Locknut: Type 300 Stainless Steel.
MP7905 and MP7906 : Type 6061 Aluminum/Anodize Class 1.
Locknut: Steel Nickel Plated.
Output Leads (all models): Two insulated leads, 20AWG, STR/TEF insulated per MIL-W-16878D Type E, 1 White and 1 Black.
Output Voltage (all models): 200 V.P.P. TYP. (tested at 1000 I.P.S.
20 Pitch gear, 0.005 Gap., and 100K OHM Load).
Coil Resistance:
MP3298 : 975 Ohms TYP.
MP7905 and MP7906 : 2500 Ohms TYP.
Potting (all models): Internal portion of pickup is filled with epoxy resin, making the magnetic pickup oil and moist resistant.
Temperature (all models): -65° to +225°F (-54 ° to 107°C).
Coil Induct.:
MP3298 : 800 mH max, @ 1K Hz.
MP3298 : 400 mH TYP. @ 1K Hz.
Pickup Part Total
Model Number Length
Threaded
Length
Thread
Size
MP3298 20700162 3 in. (76 mm)
MP7906 20700161 3 in. (76 mm)
3 in. (76 mm)
3 in. (76 mm)
5/8-18 UNF
3/4-16 UNF
MP7905 20700160 4-1/2 in. (114 mm) 4-1/2 in. (114 mm) 3/4-16 UNF
Gap Chart
THREAD
SIZE
5/8-18 UNF
3/4-16 UNF
1/4
TURN
1/2 3/4 1
.013 in. .028 in.
.035 in.
.055 in.
(0.33 mm) (0.71 mm) (0.88 mm) (1.39 mm)
.015 in.
.030 in.
.045 in.
.062 in.
(0.38 mm) (0.76 mm) (1.14 mm) (1.57 mm)
Typical Installation
Magnetic Pickup Installation (see diagram below)
Drill and tap a hole in the flywheel housing (See Specifications for model and thread size). IMPORTANT: Drilling too deep may damage ring gear teeth. Blow chips with air hose when drilling and tapping hole.
Gap Adjustment
Insert magnetic pickup and turn until it stops at the face of the gear. Back-off the gear by turning the pickup counter-clockwise 1/4, 1/2, or
3/4 turn (drawing right) .
See Gap Chart below to determine gap distance based on the turn. Check gap clearance by rotating the gear completely around.
1/4
1/2 3/4
NOTE: Magnetic pickup gap should be adjusted so that the minimum voltage required is attained at the engine’s lowest
RPM. The voltage will increase as the speed increases.
If erratic readings occur, remove magnetic pickup and check the magnetic tip for metal chips.
Always use a two-conductor shielded cable. Ground the shield to a metal frame ground at the engine end only.
Never run these wires next to spark plug wires or in wire loom with other wires carrying inductive loads or alternating current.
After adjusting, set lock-nut.
LOAD
Tach
Speed
Switch
Drill and tap casing
(see thread sizes in
Specifications).
AC
Meter
AC Meter
Reading must be taken at load.
Gap
(see Gap Chart) Casing
NOTE: Clean gear casing and magnetic sensor of metal chips or filings.
Gear (must be made of magnetic material).
MP-8802N page 1 of 2
12 in. (305 mm) min.
DIMENSIONS
A
0.108
0.104 (3 mm)
C
Wire leads
A. MP3298 and MP7906= 3 in. (76 mm)
MP7905= 4.5 in. (114 mm)
B. MP3298= 5/8-18 UNF-2A
MP7905 and MP7906= 3/4-16 UNF-2A
B
0.225 in.
(6 mm)
0.030
0.010 (1 mm)
C. MP3298= 0.250 in. (6 mm)
MP7905 and MP7906= 0.370 in. (9 mm)
Polarity: White lead is positive with respect to
Black lead upon approach of ferrous metal.
Output Voltage Operating Chart
100
40
30
20
10
0
90
80
70
60
50
100 200 300 400 500 600 700 800 900 1000
Inches per Second (I.P.S.)
Note: Tested at 1000 I.P.S. 20 pitch gear
0.005 gap and 100K OHM load.
Gear Pitch/Voltage Output Chart
Gear
Pitch
6
8
10
12
16
20
24
32
48
64
72
Note: Dash indicates not recommended
% Output
Std. Volts
187
172
162
157
–
–
–
118
100
85
23
I.P.S. =
R.P.M. x dia. x 3.14
60
Warranty
A limited warranty on materials and workmanship is given with this FW Murphy product.
A copy of the warranty may be viewed or printed by going to www.fwmurphy.com/support/warranty.htm
FW Murphy
P.O. Box 470248
Tulsa, Oklahoma 74147 USA
+1 918 317 4100
fax +1 918 317 4266
e-mail [email protected] www.fwmurphy.com
CONTROL SYSTEMS & SERVICES DIVISION
P.O. Box 1819; Rosenberg, Texas 77471; USA
+1 281 633 4500 fax +1 281 633 4588
e-mail [email protected]
MURPHY DE MEXICO, S.A. DE C.V.
Blvd. Antonio Rocha Cordero 300, Fracción del Aguaje
San Luis Potosí, S.L.P.; México 78384
+52 444 8206264 fax +52 444 8206336
Villahermosa Office +52 993 3162117
e-mail [email protected]
www.murphymex.com.mx
FRANK W. MURPHY, LTD.
Church Rd.; Laverstock, Salisbury SP1 1QZ; U.K.
+44 1722 410055 fax +44 1722 410088
e-mail [email protected]
www.fwmurphy.co.uk
MURPHY SWITCH OF CALIFORNIA
41343 12th Street West
Palmdale, California 93551-1442; USA
+1 661 272 4700 fax +1 661 947 7570
e-mail [email protected]
www.murphyswitch.com
MACQUARRIE CORPORATION
1620 Hume Highway
Campbellfield, Vic 3061; Australia
+61 3 9358 5555 fax +61 3 9358 5558
e-mail [email protected]
R
E
G ISTERE
D
USA–ISO 9001:2000 FM 28221
UK–ISO 9001:2000 FM 29422
In order to consistently bring you the highest quality, full featured products, we reserve the right to change our specifications and designs at any time.
Printed in U.S.A. 078644
MP-8802N page 2 of 2
