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1
W415-0484 / A / 07.26.06
W415-0484 / A / 07.23.06
WARNINGS & SAFETY PRECAUTIONS
WHAT TO DO IF YOU SMELL GAS
PG 2-5 INTRODUCTION
TABLE of CONTENTS
19-20 FINISHING
Warnings and Safety Precautions Door Removal & Installation
Warranty Louvre Installation
General Instructions Log Placement / Glowing Embers
General Information Charcoal Embers
Care of Glass & Plated Parts Charcoal Lumps
6 - 13 VENTING
Venting Lengths
Logo Placement
Air Terminal Locations
Typical Vent Installations
Special Vent Installations
Venting Specifications
14 - 18 INSTALLATION
Wall and Ceiling Protection
21 OPTIONAL BLOWER INSTALLATION
22 OPTIONAL FAN INSTALLATION /
GD36 THERMOSTATIC SENSOR
CONTROL
23 OPERATION / MAINTENANCE
Operating Instructions
Using Flexible Vent Components Maintenance
Fireplace Vent Connection
Restricting Vertical Vents
24 ADJUSTMENTS
Pilot Burner Adjustment
Gas Installation
Venturi Adjustment
Mobile Home Installation
Framing
Nailing Tab Installation
25-26 REPLACEMENTS
Ordering Replacement Parts
Mantle Installation
Replacement Parts
Vent Kits
Terminal Kits
Accessories
27-28 TROUBLE SHOOTING GUIDE
PLEASE RETAIN THIS MANUAL FOR FUTURE REFERENCE
WARNING
• Do not burn wood or other materials in this fireplace.
• Adults and especially children should be alerted to the hazards of high surface temperatures and should stay away to avoid burns or clothing ignition. Keep young children and animals away when the fireplace is hot.
• Due to high temperatures, the fireplace should be located out of traffic and away from furniture and draperies.
• Clothing or other flammable material should not be placed on or near the fireplace.
• Any safety screen or guard removed for servicing must be replaced prior to operating the fireplace.
• It is imperative that the control compartments, burners and circulating blower and its passageway in the fireplace and venting system are kept clean. The fireplace and its venting system should be inspected before use and at least annually by a qualified service person. More frequent cleaning may be required due to excessive lint from carpeting, bedding material, etc. The fireplace area must be kept clear and free from combustible materials, gasoline and other flammable vapours and liquids.
• Under no circumstances should this fireplace be modified.
• This fireplace must not be connected to a chimney flue pipe serving a separate solid fuel burning appliance.
• Do not use this fireplace if any part has been under water. Immediately call a qualified service technician to inspect the fireplace and to replace any part of the control system and any gas control which has been under water.
• Do not operate the fireplace with the glass door removed, cracked or broken. Replacement of the glass should be done by a licensed or qualified service person. Use only with a glass door certified with the fireplace.
• Do not strike or slam shut the fireplace glass door.
• This fireplace uses and requires a fast acting thermocouple. Replace only with a fast acting thermocouple supplied by Wolf Steel Ltd.
NOTE: changes, other than editorial, are denoted by a vertical line in the margin.
4
NAPOLEON gas fireplaces are manufactured under the strict Standard of the world recognized ISO 9001 : 2000 Quality Assurance Certificate.
NAPOLEON products are designed with superior components and materials, assembled by trained craftsmen who take great pride in their work. The burner and valve assembly are leak and test-fired at a quality test station. Once assembled the complete fireplace is thoroughly inspected by a qualified technician before packaging to ensure that you, the customer quality product that you expect from NAPOLEON
, receives the
The following materials and workmanship in your new NAPOLEON gas fireplace are warranted against defects for as long as you own the fireplace. This covers: combustion chamber , heat e xchanger , stainless steel burner , phazer™ logs and embers, ceramic glass (thermal breakage only), gold plated parts against tarnishing, porcelainized enamelled components and aluminum extrusion trims.
Electrical (110V and millivolt) components and wearable parts such as blowers, gas valves, thermal switch, switches, wiring, remote controls, ignitor , gask eting, and pilot assembly are covered and free of charge during the first year of the limited war ranty
NAPOLEON
LL abour related to war ranty repair is covered free of charge during the first year . R epair work, however approval of an authorized company official. Labour costs to the account of epair work, however , requires the prior
NAPOLEON are based on a predetermined rate schedule and any repair work must be done through an authorized NAPOLEON dealer
CONDITIONS AND LIMITATIONS
NAPOLEON warrants its products against manufacturing defects to the original purchaser only -- i.e., the individual or legal entity (registered customer) whose name appears on the warranty registration card filed with NAPOLEON -- provided that the purchase was made through an authorized
NAPOLEON dealer and is subject to the following conditions and limitations:
This factory warranty is nontransferable and may not be extended whatsoever by any of our representatives.
The gas fireplace must be installed by a licenced, authorized service technician or contractor. Installation must be done in accordance with the installation instructions included with the product and all local and national building and fire codes.
This limited warranty does not cover damages caused by misuse, lack of maintenance, accident, alterations, abuse or neglect and parts installed from other manufacturers will nullify this warranty.
This limited warranty further does not cover any scratches, dents, corrosion or discolouring caused by excessive heat, abrasive and chemical cleaners nor chipping on porcelain enamel parts, mechanical breakage of PHAZER™ logs and embers, nor any venting components used in the installation of the fireplace.
NAPOLEON warrants its stainless steel burners against defects in workmanship and material for life, subject to the following conditions: During the first 10 years NAPOLEON will replace or repair the defective parts at our option free of charge. From 10 years to life, NAPOLEON will provide replacement burners at 50% of the current retail price.
In the first year only, this warranty extends to the repair or replacement of warranted parts which are defective in material or workmanship provided that the product has been operated in accordance with the operation instructions and under normal conditions.
After the first year, with respect to this President's Limited Lifetime Warranty, NAPOLEON may, at its discretion, fully discharge all obligations with respect to this warranty by refunding to the original warranted purchaser the wholesale price of any warranted but defective part(s).
After the first year, NAPOLEON will not be responsible for installation, labour or any other costs or expenses related to the reinstallation of a warranted part, and such expenses are not covered by this warranty.
Notwithstanding any provisions contained in this President's Limited Lifetime Warranty, NAPOLEON’S responsibility under this warranty is defined as above and it shall not in any event extend to any incidental, consequential or indirect damages.
This warranty defines the obligations and liability of NAPOLEON with respect to the NAPOLEON gas fireplace and any other warranties expressed or implied with respect to this product, its components or accessories are excluded.
NAPOLEON neither assumes, nor authorizes any third party to assume, on its behalf, any other liabilities with respect to the sale of this product.
NAPOLEON will not be responsible for: over-firing, downdrafts, spillage caused by environmental conditions such as rooftops, buildings, nearby trees, hills, mountains, inadequate vents or ventilation, excessive venting configurations, insufficient makeup air, or negative air pressures which may or may not be caused by mechanical systems such as exhaust fans, furnaces, clothes dryers, etc.
Any damages to fireplace, combustion chamber, heat exchanger, brass trim or other component due to water, weather damage, long periods of dampness, condensation, damaging chemicals or cleaners will not be the responsibility of NAPOLEON.
The bill of sale or copy will be required together with a serial number and a model number when making any warranty claims from your authorized dealer. The warranty registration card must be returned within fourteen days to register the warranty.
NAPOLEON reserves the right to have its representative inspect any product or part thereof prior to honouring any warranty claim.
ALL SPECIFICATIONS AND DESIGNS ARE SUBJECT TO CHANGE WITHOUT PRIOR NOTICE DUE TO ON-GOING PRODUCT IMPROVEMENTS. NAPOLEON® IS A REGISTERED
TRADEMARK OF WOLF STEEL LTD. PATENTS U.S. 5.303.693.801 - CAN. 2.073.411, 2.082.915. © WOLF STEEL LTD.
W415-0484 / A / 07.26.06
GENERAL INSTRUCTIONS
THIS GAS FIREPLACE SHOULD BE INSTALLED AND SERV-
ICED BY A QUALIFIED INSTALLER to conform with local codes. In absence of local codes, install the B36DF to the current
National Fuel Gas Code, ANSI Z223.1, or the current
CAN/CGA B149, Installation Codes.
Installation practices vary from region to region and it is important to know the specifics that apply to your area, for example: in Massachusetts State:
• The fireplace damper must be removed or welded in the open position prior to installation of a fireplace insert or gas log.
• A carbon monoxide detector is required in all rooms containing gas fired appliances
• The appliance off valve must be a “T” handle gas cock.
• The flexible connector must not be longer than 36 inches.
• The appliance is not approved for installation in a bedroom or bathroom unless the unit is a direct vent sealed combustion product.
• WARNING: This product must be installed by a licensed plumber or gas fitter when installed within the commonwealth of
Massachusetts.
Mobile home installation must conform with local codes or in the absence of local codes, install to the current standard for gas equipped mobile housing CAN/CSA ZA240 MH Series in Canada or the Manufactured Home Construction and Safety Standard,
Title 24 CFR, Part 3280, or the Fire Safety Criteria for Manufactured Home Installations, Sites and Communities Standard ANSI/
NFPA 501A in the United States.
The fireplace and its individual shutoff valve must be disconnected from the gas supply piping system during any pressure testing of that system at test pressures in excess of 1/2 psig
(3.5 kPa). The fireplace must be isolated from the gas supply piping system by closing its individual manual shutoff valve during any pressure testing of the gas supply piping system at test pressures equal to or less than 1/2 psig (3.5 kPa).
When the fireplace is installed directly on carpeting, vinyl tile or other combustible material other than wood flooring, the fireplace shall be installed on a metal or wood panel extending the full width and depth.
If the optional fan or blower is installed, the junction box must be electrically connected and grounded in accordance with local codes. In the absence of local codes, use the current
CSA C22.1 CANADIAN ELECTRICAL CODE in Canada or the
ANSI/NFPA 70 NATIONAL ELECTRICAL CODE in the United
States.
GENERAL INFORMATION
FOR YOUR SATISFACTION, THIS FIREPLACE HAS BEEN
TEST-FIRED TO ASSURE ITS OPERATION AND QUALITY!
Maximum input is 23,000 BTU/hr for natural gas and propane.
When the fireplace is installed at elevations above 4,500ft, and in the absence of specific recommendations from the local authority having jurisdiction, the certified high altitude input rating shall be reduced at the rate of 4% for each additional 1,000ft.
Maximum output for natural gas and propane is 15,200 BTU/ hr at an efficiency of 66% with the fan on. The maximum A.F.U.E.
(annual fuel utilization efficiency) rating is 62% for natural gas and propane.
Minimum inlet gas supply pressure is 4.5 inches water column for natural gas and 11 inches water column for propane.
Maximum inlet gas pressure is 7 inches water column for natural gas and 13 inches water column for propane. Manifold pressure under flow conditions is 3.5 inches water column for natural gas and 10 inches water column for propane.
This fireplace is approved for bathroom, bedroom and bedsitting room installations and is suitable for mobile home installation.
No external electricity (110 volts or 24 volts) is required
for the gas system operation.
Expansion / contraction noises during heating up and cooling down cycles are normal and are to be expected.
CARE OF GLASS, AND PLATED PARTS
Do not use abrasive cleaners to clean plated parts. Buff lightly with a clean dry cloth. The B36DF is factory equipped with tempered glass. The glass thickness is 3/16". Use only replacement glass available from your Napoleon dealer. DO
NOT SUBSTITUTE MATERIALS. Clean the glass after the first
10 hours of operation with a recommended gas fireplace glass cleaner. Thereafter clean as required. DO NOT CLEAN
GLASS WHEN HOT! If the glass is not kept clean permanent discolouration and / or blemishes may result.
5
Use only accessories designed for and listed with your specific fireplace.
Provide adequate ventilation air. Provide adequate accessibility clearance for servicing and operating the fireplace. Never obstruct the front opening of the fireplace.
For safe and proper operation of the fireplace follow the venting instruction exactly.
In order to avoid the possibility of exposed insulation or vapour barrier coming in contact with the fireplace body, it is recommended that the walls of the fireplace enclosure be 'finished', (i.e. drywall/sheetrock) as would any other outside wall of the home. This will ensure that clearance to combustibles is maintained within the cavity
.
W415-0484 / A / 07.23.06
6
FIGURE 1
VENTING
For safe and proper operation of the fireplace follow the venting instruction exactly.
These vent kits allow for either horizontal or vertical venting of the fireplace. FIGURES 3 & 5. The maximum allowable
Deviation from the minimum vertical vent length can create difficulty in burner start-up and/or carboning.
Provide a means for visually checking the vent connection to the fireplace after the fireplace is installed.
horizontal run is 20 feet. The maximum allowable vertical vent length is 40 feet. The maximum number of 5" vent connections is two horizontally or three vertically (excluding the fireplace and the air terminal connections) when using aluminum flexible venting.
Vent lengths that pass through unheated spaces (attics,
For optimum flame appearance and fireplace performance, keep the vent length and number of elbows to a minimum.
garages, crawl spaces) should be insulated with the insulation wrapped in a protective sleeve to minimize condensation.
The air terminal must remain unobstructed at all times.
Examine the air terminal at least once a year to verify that it is unobstructed and undamaged.
VENTING LENGTHS
Use only Wolf Steel, Simpson Dura-Vent, Selkirk Direct
Purge all gas lines with the glass door of the fireplace removed. Assure that a continuous gas flow is at the burner before re-installing the door.
Temp or American Metal Amerivent venting components.
For Simpson Dura-Vent, Selkirk Direct Temp and American
Metal Amerivent, follow the installation procedure provided with the venting components.
Under extreme vent configurations, allow several minutes (5-
15) for the flame to stabilize after ignition.
Eight (8") inches is the minimum bend radius allowed for the 8" diameter flexible liner.
All outer pipe joints of these venting systems must be sealed using Red RTV Hight Temperature Sealant.
For optimum performance it is recommended that all horizontal runs have a 1 inch rise per foot when using Napoleon
Wolf Steel, Simpson Dura-Vent, Selkirk Direct Temp and
American Metal Amerivent venting systems must not be flexible vent components.
combined.
A starter adaptor must be used and may be purchased from the corresponding supplier:
PART 5"/8" SUPPLIER
A terminal shall not terminate directly above a sidewalk or paved driveway which is located between two single family dwellings and serves both dwellings. Local codes or regulations may require different clearances.
Duravent
Amerivent
Direct Temp
W175-0170
5DSC-N
5DT-AAN
Wolf Steel
American Metal
Selkirk
Do not allow the inside liner to bunch up on horizontal or vertical runs and elbows. Keep it pulled tight. A 1¼" air gap all around between the inner liner and outer liner is required for safe operation. Use a firestop when penetrating interior walls, floor or ceiling.
For vent systems that provide seals on the inner exhaust flue, only the outer air intake joints must be sealed using a red high temperature silicone (RTV). This same sealant maybe used on both the inner exhaust and outer intake vent pipe joints of all other approved vent systems except for the exhaust vent pipe connection to the fireplace flue collar which must be sealed using the black high temperature sealant Mill Pac.
When using Wolf Steel venting components, use only approved Wolf Steel rigid / flexible components with the following termination kits: WALL TERMINAL KIT GD422, or
1/12 TO 7/12 PITCH ROOF TERMINAL KIT GD410, 8/12 TO
12/12 ROOF TERMINAL KIT GD411, FLAT ROOF TERMI-
NAL KIT GD412 or PERISCOPE KIT GD401 (for wall penetration below grade). With flexible venting, in conjunction with the various terminations, use either the 5 foot vent kit
GD420 or the 10 foot vent kit GD430.
W415-0484 / A / 07.26.06
Objects placed in front of the fireplace must be kept a minimum of 48" away from the front face of the unit.
Minimum clearance to combustible construction from fireplace and vent surfaces:
sides, back and bottom 0" (to stand off) top (framing) finishing
8"
0" recessed depth 21" sides and bottom of the vent pipe 1" top of vent 2"
Horizontal runs may have a 0 inch rise per foot in all cases using SIMPSON DURA-VENT or NAPOLEON RIGID OR
FLEXIBLE venting components when venting as illustrated in Figures 3, and 4.
AIR TERMINAL LOCATIONS
FIGURE 2
D
E
F
A
B
C
G
H
I
J
K
L
M
N
O
INSTALLATIONS
CANADIAN U.S.A.
12 INCHES 12 INCHES
12 INCHES
12 INCHES*
18 INCHES**
12 INCHES**
0 INCHES
0 INCHES***
2 INCHES***
3 FEET
3 FEET
12 INCHES
6 FEET
7 FEET‡
12 INCHES††
16 INCHES
2 FEET†*
9 INCHES
12 INCHES*
18 INCHES**
12 INCHES**
0 INCHES
0 INCHES***
2 INCHES***
3 FEET****
3 FEET****
9 INCHES
3 FEET†
7 FEET****
12 INCHES****
16 INCHES
2 FEET†*
Clearance above grade, veranda porch, deck or balcony.
Clearance to windows or doors that open.
Clearance to permanently closed windows.
Vertical clearance to ventilated soffit located above the terminal within a horizontal distance of 2 feet from the centerline of the terminal.
Clearance to unventilated soffit.
Clearance to an outside corner wall.
Clearance to an inside
non-combustible corner wall or protruding
non-combustible obstructions (chimney, etc.).
Clearance to an inside combustible corner wall or protruding combustible obstructions ( vent chase, etc.).
Clearance to each side of the centerline extended above the meter
/ regulator assembly to a maximum vertical distance of 15ft.
Clearance to a service regulator vent outlet.
Clearance to a non-mechanical air supply inlet to the building or a combustion air inlet to any other appliance.
Clearance to a mechanical air supply inlet.
Clearance above a paved sidewalk or paved driveway located on public property unless fitted with a heat shield kit GD-301.
Clearance under a veranda, porch, deck or balcony.
Clearance above the roof.
Clearance from an adjacent wall including neighbouring buildings.
Recommended to prevent condensation on windows and thermal breakage
It is recommended to use a heat shield and to maximize the distance to vinyl clad soffits.
*** The periscope GD-201 requires a minimum 18 inches clearance from an inside corner.
Three feet above if within 10 feet horizontally.
A vent shall not terminate directly above a sidewalk or paved driveway that is located between two single family dwellings and serves both dwellings.
† † Permitted only if the veranda, porch, or deck is fully open on a minimum of two sides beneath the floor.
Recommenced to prevent recirculation of exhaust products. For additional requirements check local codes.
W415-0484 / A / 07.23.06
7
8
TYPICAL VENT INSTALLATIONS
NOTE:
When terminating vertically, the restrictor plate W500-0205 must be installed. Refer to
Restricting Vertical Vents.
FIGURES 3 a-c
*
When installing with no vertical rise, ensure that the vent pipe does not slope downward.
SPECIAL VENT INSTALLATIONS
PERISCOPE TERMINATION
Use the GD401 periscope kit to locate the air termination above grade. The periscope must be installed so that when final grading is completed, the bottom air slot is located a minimum of 12 inches above grade. The maximum allowable vent length depends on the fireplace, as illustrated.
FIGURE 4
W415-0484 / A / 07.26.06
VENTING APPLICATION FLOW CHART
9
HORIZONTAL
TERMINATION
Vertical rise is equal to or g r e a t e r than the horizontal run
VERTICAL
TERMINATION
Vertical rise is less than h o r i z o n t a l run
Vertical rise is equal to or g r e a t e r than the horizontal run
Vertical rise is less than horizontal run
Horizontal run + vertical rise to m a x i m u m of 40 feet
H o r i z o n t a l run + vertical rise to m a x i m u m of 24.75 feet
Horizontal run + vertical rise to m a x i m u m of 40 feet
Horizontal run + vertical rise to m a x i m u m of 40 feet
4.2 times the vertical rise equal to or greater than the horizontal run
3 times the vertical rise equal to or g r e a t e r than the horizontal run
W415-0484 / A / 07.23.06
10
DEFINITIONS ELBOW VENT LENGTH VALUES
for the following symbols used in the venting calculations and examples are:
> - greater than
> - equal to or greater than
< - less than
< - equal to or less than
- total of both horizontal vent lengths (
H H
T sets (
H
H
R
H
O
V
T
O
) in feet
- combined horizontal vent lengths in feet
- combined vertical vent lengths in feet
R
) and off-
- offset factor: .03(total degrees of offset - 135°
*****) in feet
1°
15°
30°
45°
*****
90°
***** feet
0.03
0.45
0.9
1.35
2.7
inches
0.5
6.0
11.0
16.0
32.0
shown in the formula as -45° and -90º respectively or -135º when combined.
90°
HORIZONTAL TERMINATION
when
(H
T
) < (V
T
)
Simple venting configuration (only one 45º and 90° elbow)
For vent configurations requiring more than one 45º and
90° elbow, the following formulas apply:
Formula 1: H
T
< V
T
Formula 2: H
T
+ V
T
< 40 feet
Example 1:
90°
H
2
FIGURE 5
45º
FIGURE 6
45º
H
1
V
1
90°
REQUIRED
VERTICAL
RISE IN FEET
(V
T
)
CALCULATED HORIZONTAL VENT RUN
PLUS OFFSETS IN FEET (H
T
)
The shaded area within the lines represents acceptable values for H
T
and V
T
.
V
V
T
H
1
1
H
2
H
R
H
O
= 8 ft
=
V
1
= 8 ft
= 2.5 ft
= 2 ft
=
H
1
+
H
2
= 2.5 + 2 = 4.5 ft
= .03(one 45º elbow + two 90º elbows - 135º)
=0.3(225-135º) = 2.7ft
H
T
=
H
R
+
H
O
= 4.5 + 2.7 = 7.2 ft
H
T
+ V
T
= 7.2 +8 =15.2ft
Formula 1:
H
T
< V
T
7.2 < 8
Formula 2:
H
T
+ V
T
< 40 feet
15.2 < 40
Since both formulas are met, this vent configuration is acceptable.
W415-0484 / A / 07.26.06
HORIZONTAL TERMINATION
when
(H
T
) > (V
T
)
Simple venting configuration (only one 45º and 90° elbow)
Example 2:
See graph to determine the required vertical rise V
T
for the required horizontal run H
T
.
FIGURE 7 FIGURE 8
45°
V
1
H
1
90°
90°
90°
H
3
H
2
V
2
H
4
11
REQUIRED
VERTICAL
RISE IN
INCHES (V
T
)
HORIZONTAL VENT RUN PLUS OFFSETS IN FEET (HT)
2
H
H
H
R
H
3
4
O
V
V
V
T
H
1
2
1
H
= 4 ft
= 1.5 ft
=
V
1
= 2 ft
= 1 ft
= 1 ft
+
V
2
= 1.5 ft
=
H
1
+
H
= 4 ft + 1.5 ft = 5.5 ft
2
+
H
3
+
H
4
= 2 + 1 + 1 + 1. 5 = 5.5 ft
= .03(one 45º elbow + three 90º elbow -135º)
H
T
H
T
+ V
T
=.03(315-135)=5.4ft
=
H
R
+
H
O
= 5.5 +5.4 = 10.9 ft
= 10.9 + 5.5 = 16.4 ft
Formula 1:
H
T
< 4.2 V
T
4.2 V
T
= 4.2 x 5.5 = 23.1 ft
10.9 < 23.1
Formula 2:
H
T
+ V
T
< 24.75 feet
16.4 < 24.75
The shaded area within the lines represents acceptable values for H
T
and V
T
.
For vent configurations requiring more than one 45º and
90° elbow the following formulas apply:
Formula 1: H
T
< 4.2 V
T
Formula 2: H
T
+ V
T
< 24.75 feet
Since both formulas are met, this vent configuration is acceptable.
W415-0484 / A / 07.23.06
12 when
(H
T
) < (V
T
)
Simple venting configurations
VERTICAL TERMINATION
Example 3:
FIGURE 9
FIGURE10
V
2
90°
V
1
H
2
90°
45°
45°
H
1
90°
See graph to determine the required vertical rise
V required horizontal run
H
T
.
T
for the
REQUIRED VERTICAL RISE IN
FEET (V
T
)
V
1
V
2
V
T
H
1
H
H
R
2
H
O
= 5 ft
= 10 ft
=
V
1
+
V
2
= 5 + 10 = 15 ft
= 3 ft
= 2.5 ft
=
H
1
+
H
2
= 3 + 2.5 = 5.5 ft
= .03(one 45º elbow + three 90º elbows - 135º)
H
T
H
T
+ V
T
= .03(45+90+90+90-135)=5.4
=
H
R
+
H
O
= 5.5 + 5.4 = 10.9 ft
= 10.9 + 15 = 25.9 ft
Formula 1:
H
T
< V
T
10.9 < 15
Formula 2:
H
T
+ V
T
< 40 feet
25.9 < 40
Since both formulas are met, this vent configuration is acceptable.
HORIZONTAL VENT RUN
PLUS OFFSETS IN FEET (H
T
)
The shaded area within the lines represents acceptable values for H
T
and V
T
.
For vent configurations requiring more than one 45º and one 90° elbow , the following formulas apply:
Formula 1: H
T
< V
T
Formula 2: H
T
+ V
T
< 40 feet
W415-0484 / A / 07.26.06
13 when
(H
T
) > (V
T
)
Simple venting configurations
FIGURE 11
VERTICAL TERMINATION
V
1
V
V
T
H
2
1
H
H
R
2
H
O
= 1 ft
= 1.5 ft
=
V
1
+
V
2
= 1 + 1.5 = 2.5 ft
= 6 ft
= 2 ft
=
H
1
+
H
2
= 6 + 2 = 8 ft
= .03(one 45º elbow + three 90º elbow - 135º)
= .03(45 + 90 + 90 + 90 - 135) = 5.4 ft
H
T
H
=
H
R
+
H
O
= 8 + 5.4 = 13.4 ft
T
+ V
T
= 13.4 + 2.5 = 15.9 ft
See graph to determine the required vertical rise
V
T required horizontal run
H
T
.
for the
Formula 1:
H
T
< 3V
T
3V
T
= 3 x 2.5 = 7.5 ft
13.4 > 7.5
Since this formula is not met, this vent configuration is
unacceptable.
Formula 2:
H
T
+ V
T
< 40 feet
15.9 < 40
REQUIRED
VERTICAL
RISE IN
FEET (V
T
)
HORIZONTAL VENT RUN PLUS OFFSET IN FEET (H
T
)
The shaded area within the lines represents acceptable values for H
T
and V
T
.
Since only formula 2 is met, this vent configuration is unacceptable and a new fireplace location or vent configuration will need to be established to satisfy both formulas.
Example 5:
90°
H
2
V
2
45°
H
1
V
1 45°
H
3
90°
45°
H
1
90°
V
1
H
2
90°
For vent configurations requiring more than one 45º and one 90° elbow , the following formulas apply:
Formula 1: H
T
< 3V
T
Formula 2: H
T
+ V
T
< 40 feet
Example 4:
90°
V
FIGURE 12
2
90°
FIGURE 13
H
H
H
R
H
2
3
O
V
V
V
T
H
1
2
1
= 1.5 ft
= 8 ft
=
V
1
= 1 ft
= 1 ft
+
V
= 10.75 ft
2
= 1.5 + 8= 9.5 ft
=
H
1
+
H
2
+
H
3
= 1 + 1 + 10.75 = 12.75 ft
= .03(three 90° elbows + two 45° elbow - 135°)
H
T
H
T
+ V
T
= .03(90 + 90 + 90 + 45 + 45 - 135) = 6.75 ft
=
H
R
+
H
O
= 12.75 + 6.75 = 19.5 ft
= 19.5 + 9.5= 29 ft
Formula 1:
H
T
< 3V
T
3V
T
= 3 x 9.5 = 28.5 ft
19.5 <
28.5
Formula 2:
H
T
+ V
T
< 40 feet
29 < 40
Since both formulas are met, this vent configuration is acceptable.
W415-0484 / A / 07.23.06
14
INSTALLATION
WALL AND CEILING PROTECTION
FOR SAFE AND PROPER OPERATION OF THE FIREPLACE,
FOLLOW THE VENTING INSTRUCTIONS EXACTLY.
VERTICAL INSTALLATION
NOTE: Only a clearance to combustibles of 2" at the top of the vent pipe is required and 1" at the bottom and sides.
FIGURE 16
HORIZONTAL INSTALLATION
This application occurs when vent ing through an exterior wall. Having determined the air terminal location, cut and frame a hole in an exterior wall with a minimum opening as required. See Note above. (As an alternative to framing, a vent pipe shield may be installed, ensuring a 1" clearance to combustibles.
FIGURE 14
This application occurs when venting through a roof. Installation kits for various roof pitches are available from your Napoleon dealer. See Accessories to order the specific kit required.
1. Mark and cut the vent pipe shield to the determined depth of the combustible wall. Apply a bead of caulking
(not supplied) to the framework or to the shield plate (in the case of a finished wall) and secure the shield through the opening to the interior wall. The final location of the vent pipe shield should maintain the required clearance to the
8" vent pipe / liner. (See note above). Do not fill this cavity
with any type of material. Apply a bead of caulking all around and place a firestop spacer over the vent shield to restrict cold air from being drawn into the room or around the fireplace. Ensure that both spacer and shield maintain the required clearance to combustibles. Once the vent pipe / liner is installed in its final position, apply sealant between the pipe / liner and the firestop spacer.
FIGURE 15
OR
1. Determine the air terminal location, cut and frame 10 inch openings in the ceiling and the roof to provide the minimum 1 inch clearance between the fireplace pipe / liner and any combustible material. Try to center the exhaust pipe location midway between two joist to prevent having to cut them. Use a plumb bob to line up the center of the openings. DO NOT FILL THIS SPACE WITH ANY TYPE
OF MATERIAL. A vent pipe shield will prevent any materials such as insulation, from filling up the 1" air space around the pipe. Nail headers between the joist for extra support.
2. Apply a bead of
FIGURE 17 caulking (not supplied) to the framework or to the Wolf
Steel vent pipe shield plate or equivalent (in the case of a finished ceiling), and secure over the opening in the ceiling. A firestop must be placed on the bottom of each framed opening in a roof or ceiling that the venting system passes through. Apply a bead of caulking all around and place a firestop spacer over the vent shield to restrict cold air from being drawn into the room or around the fireplace. Ensure that both spacer and shield maintain the required clearance to combustibles. Once the vent pipe / liner is installed in its final position, apply sealant between the pipe / liner and the firestop spacer.
W415-0484 / A / 07.26.06
USING FLEXIBLE VENT COMPONENTS
Use only approved aluminum flexible liner kits marked:
For safe and proper operation of the fireplace, follow the venting instructions exactly.
15
"Wolf Steel Approved Venting" as identified by the stamp only on the 8” outer liner.
All inner exhaust and outer intake vent pipe joints may be sealed using either Red RTV high temp silicone sealant or
Black high temp Mill Pac with the exception of the fireplace exhaust flue collar which must be sealed using Mill Pac
(not supplied).
HORIZONTAL AIR TERMINAL INSTALLATION
5. Apply a heavy bead of the high temperature sealant,
Mill Pac, to the inside of the 5" liner approximately 1" from the end. Slip the liner a minimum of 2" over the fireplace vent collar and secure with 3 #8 screws.
A VENT SHIELD MUST BE USED IF THE WALL TERMINAL IS
INSTALLED ON COMBUSTIBLE, EXTERIOR SURFACES.
1. Cut or frame a hole in an exterior wall with a minimum oval or rectangle opening of 10½"w x 11 ½"h. Secure the firestop spacer over the opening to the interior wall, ensuring 2" clearance above the vent pipe opening.
2. Stretch the 5" diameter aluminum flexible liner to the required length taking into account the additional length needed for the finished wall surface. Slip the liner a minimum of 2" over the inner sleeve of the air terminal and secure with 3 #8 screws. Apply a heavy bead of the high temperature sealant.
6. Using the 8" diameter flexible aluminium liner, apply sealant, slide a minimum of 2" over the fireplace combustion air collar and secure with 3 #8 screws.
7. If more liner needs to be used to reach the fireplace, couple them together as illustrated. The vent system must be supported approximately every 3 feet for both vertical and horizontal runs. Use noncombustible strapping to maintain the minimum 1" clearance to combustibles.
VERTICAL AIR TERMINAL INSTALLATION
3. Using the 8" diameter flexible aluminum liner, slide over the outer combustion air sleeve of the air terminal and secure with 3 #8 screws. Seal as before.
FIGURE 18
The air terminal mounting plate may be recessed into the exterior wall or siding by 1½", the depth of the return flange.
FIGURE 19
FIGURE 20
1. Fasten the roof support to the roof using the screws provided. The roof support is optional.
In this case the
ROOF SUPPORT venting is to be a d e q u a t e l y supported using either an alternate method suitable to the authority having jurisdiction or the optional roof support.
2. Stretch the exhaust to the required length. Slip the liner a minimum of
2" over the inner sleeve of the air terminal and secure with 3 #8 screws.
Seal using a heavy bead of the high temperature sealant.
INNER
SLEEVE
AIR
TERMINAL
CONNECTOR
3. Repeat using air intake vent pipe.
4. Thread the air terminal pipe assembly down through the roof.
The air terminal must be located vertically and plumb. Attach the air
HIGH
TEMPERATURE
SEALANT
INNER FLEX
LINER
OUTER
FLEX
LINER terminal assembly to the
FIGURE 21 roof support, ensuring that a minimum 16" of air terminal will penetrate the roof when fastened.
4. Insert the liners through the firestop maintaining the required clearance to combustibles. Holding the air terminal (lettering in an upright, readable position), secure to the exterior wall and make weather tight by sealing with caulking (not supplied).
DO NOT CLAMP THE FLEXIBLE ALUMINIUM LINER.
W415-0484 / A / 07.23.06
16
5. Remove nails from the shingles, above and to the sides of the chimney. Place the flashing over the air terminal and slide it underneath the sides and upper edge of the shingles. Ensure that the air terminal is properly centred within the flashing, giving a 3/4" margin all around. Fasten to the roof. Do not nail through the lower portion of the flashing. Make weather-tight by sealing with caulking.
Where possible, cover the sides and top edges of the flashing with roofing material.
6. Apply a heavy bead of weatherproof caulking 2 inches above the flashing. Slide the storm collar around the air terminal and down to the caulking. Tighten to ensure that a weather-tight seal between the air terminal and the collar is achieved.
Attach the other storm collar centred between the air intake vent pipe and the
2” AIR INLET
BASE
CAULKING air exhaust slots onto the air terminal. Tighten securely. Attach the vertical rain cap.
STORM
COLLAR
WEATHER
SEALANT
FIGURE 22
FLASHING
Spacers are attached to the exhaust liner at predetermined intervals to maintain a 1-1/4" air gap to the air intake vent pipe. These spacers must not be removed.
FIREPLACE VENT CONNECTION
1. Install the 5 inch diameter aluminium flexible liner to the fireplace. Secure with 3 screws and flat washers. Seal the joint and screw holes using the high temperature sealant Mill Pac.
2. Install the 8 inch diameter aluminium flexible liner to the fireplace. Attach and seal the joints.
RESTRICTING VERTICAL VENTS
Vertical terminations may display a very active flame. As this appearance is not desirable, the vent exit must be restricted using restrictor plate, W500-0205. This reduces the velocity of the exhaust gases, slowing down the flame pattern and creating a more traditional appearance.
Remove the two screws on either side of the exhaust collar inside the firebox. Install the plate as shown. The plate is adjustable depending on the required restriction. Replace the screws.
FIGURE 24
TOP OF THE
FIREBOX
FLUE COLLAR
RESTRICTOR PLATE
GAS INSTALLATION
Proceed once the vent installation is complete.
1. Move the fireplace into position and secure using the nailing tabs and/or secure to the floor through the ¼"diameter holes located at either end of the base.
2. Route a 3/8" N.P.T. black iron gas line, 1/2" type-L copper tubing or equivalent to the fireplace.
3. For ease of accessibility, an optional remote wall switch or millivolt thermostat may be installed in a convenient location. Route 2-strand (solid core) millivolt wire through the electrical hole located at the bottom left side of the unit.
The recommended maximum lead length depends on wire size: WIRE SIZE MAX. LENGTH
14 gauge
16 gauge
18 gauge
100 feet
60 feet
40 feet
Attach the two leads to terminals 1 and 3 located on the gas valve.
FIGURE 23
FIGURE 25
4. Install rigid black pipe, 1/2" type-L copper tubing or, if local codes permit, a 3/8" flex connector and shutoff valve to the gas line and the fireplace gas valve.
FIGURE 26
Seal and tighten securely. An adapter fitting is required between the gas valve and the copper tubing or flex connector. Do not kink flex connector.
5. Check for gas leaks by brushing on a soap and water solution. Do not use open flame.
Do not connect either the wall switch, thermostat or gas valve to electricity (110 volts).
Purge all gas lines with the glass door of the fireplace removed. Assure that a continuous gas flow is at the burner before re-installing the door.
W415-0484 / A / 07.26.06
MOBILE HOME INSTALLATION
This appliance may be installed as an OEM (Original
Equipment Manufacturer) installation in a manufactured home or mobile home and must be installed in accordance with the manufacturer’s instructions and the Manufactured
Home Construction and Safety Standard, Title 24 CFR, Part
3280, in the United States or the Mobile Home Standard,
CAN/CSA Z240 MH Series, in Canada. This appliance is only for use with the type(s) of gas indicated on the rating plate. A conversion kit is supplied with the mobile home appliance.
This Mobile/Manufactured Home Listed appliance comes factory equipped with a means to secure the unit.
The fireplace is equipped with two 1/4” diameter holes located in the front left and right corners of the base. For mobile home installations, the fireplace must be fastened in place. Use #10 hex head screws, inserted through the holes in the base to secure.
Always turn off the pilot and the fuel supply at the source, prior to moving the mobile home.
After moving the mobile home and prior to lighting the fireplace, ensure that the logs are positioned correctly.
This appliance may be installed in an aftermarket permanently located, manufactured (mobile) home, where not prohibited by local codes.
This appliance is only to be used with the type of gas indicated on the rating plate. This appliance is not convertible for use with other gases, unless a certified kit is used.
Conversion Kits
The mobile home appliance is field convertible between
Natural Gas (NG) and Propane (LP).
To convert from Natural Gas to Propane order conversion kit # W175-0235
To convert from Propane to Natural Gas order conversion kit # W175-0236
FRAMING
Note: In order to avoid the possibility of exposed insulation or vapour barrier coming in contact with the fireplace body, it is recommended that the walls of the fireplace enclosure be “finished” (ie: drywall/sheetrock), as you would finish any other outside wall of a home. This will ensure that clearance to combustibles is maintained within the cavity.
It is best to frame your fireplace after it is positioned and the vent system is installed. Use 2x4's and frame to local building codes.
It is not necessary to install a hearth extension with this fireplace system.
When roughing in the fireplace, raise the fireplace to accommodate for the thickness of the finished floor materials, i.e. tile, carpeting, hard wood, which if not planned for will interfere with the opening of the lower access door and the installation of many decorative flashing accessories .
Objects placed in front of the fireplace should be kept a minimum of 48" away from the front face.
Combustible materials may be installed flush with the front of the fireplace but must not cover or protrude past any of the black face-areas of the fireplace. Non-combustible material (brick, stone or ceramic tile) may protrude in these areas.
FIGURE 27a-d
B36DF
W415-0484 / A / 07.23.06
17
18
NAILING TAB INSTALLATION
1) Attach the nailing tabs to the corner posts using the 2 sheet metal screws supplied. Secure through the centre of the top and bottom slots in the nailing tab and then through the existing holes in the corner posts.
If there are no existing holes, follow these instructions:
NAILING
TAB
Position the nailing tab so that the front face is offset with the front edge of the corner post (approx. ½"). Centre the nailing tab vertically on the corner post.
Figure 32 a.
Drill through the centre of the top and bottom slots in the nailing tab. Secure using the two sheet metal screws supplied. This allows the nailing tab to slide back and forth for desired framing. Figure 32b.
2) To determine the final location of the nailing tab you must first determine the thickness of your finishing material (i.e. drywall). This will determine the dimension from the front edge of the corner post to the nailing tab. Once the nailing tab is in the desired location, drill through the centre hole of the nailing tab. Secure with a sheet metal screw*. Figure 32c.
*
Additional set screws may be installed
.
MANTLE INSTALLATION
Combustible mantle clearance can vary according to the mantle depth. Use the graph to help evaluate the clearance needed. Curtains, above the fireplace, must not be positioned lower than the 8" distance required for the 2" combustible mantle. These same requirements apply to any combustibles protruding on either side of the fireplace.
FIGURES 32a-c
A
FINISHING
MATERIAL
CORNER
POST
NAILING
TAB
TOP SLOT
B
FIGURES 33•4
W415-0484 / A / 07.26.06
C
CENTRE
HOLE
FINISHING
DOOR REMOVAL & INSTALLATION
The upper louvres must be removed to allow the door to be opened or closed. To access the lower door latch, open the valve control door. Release the top and bottom door latches, located at the right side of the door.
L36 LOUVRE INSTALLATION
Note: The protective wrap is best removed when the assembly is at room temperature but this can be improved if the assembly is warmed, using a hair dryer or similar source.
19
FIGURE 35 a-c
FIGURE 34
A
B
C
A
CLIPS
C E N T R E
S L O T
FLANGE
HOOD
Attach the hood by pressing the top flange into the clips along the top of the louvre opening.
Secure using a screw through the centre slot.
B
C
HINGE
CLIP
S L O T
TA B
UPPER LOUVRES
Insert the louvre tabs into the slots located at the top left and right corners of the unit.
S L O T
LOWER LOUVRES
Insert the hinge clips into the slots located at the bottom left and right corners of the unit.
To remove the louvres, pull the back tabs of the clips forward, while pushing the louvre assembly back. Lift the clip.
W415-0484 / A / 07.23.06
20
LOG PLACEMENT
PHAZER TM logs and glowing embers exclusive to Napoleon Fireplaces, provide a unique and realistic glowing effect that is different in every installation. Take the time to carefully position the glowing embers for a maximum glowing effect.
Log colours may vary. During the initial use of the fireplace, the colours will become more uniform as colour pigments burn in during the heat activated curing process.
FIGURE 37a-d
3. Place the bottom of the left crossover log (#4) onto the locating stud on the left side of the log support.
The top of the log should rest in the pocket on the rear log.
#1
#5
4. Position the heel of log #5 into the slot in the centre of the log support. ther end of the log rests in the pocket of the left log.
REARVIEW
LOCATOR
#6
TAB TAB
1. Place the rear log against the locator, pushing down, until it rests on the base, infront of the tabs.
5. Place the bottom of the right crossover log (#6) onto the locating stud on the right side of the log support. The top of the log should rest in the pocket provided on the center log (#5).
#2 #3
2. Move the two small logs (#2 & #3) into position, lining up the studs located on the burner with the holes on the bottom of the logs. Ensure that the small logs sit flat on the burner.
#4
W415-0484 / A / 07.26.06
CHARCOAL EMBERS
Randomly place the charcoal embers along the front and sides of the log support tray in a realistic manner. Fine dust found in the bottom of the bag should not be used.
GLOWING EMBERS
Tear the embers into pieces and place along the front row of ports covering all of the burner area in front of the small logs (#2 & #3). Care should be taken to shred the embers into thin, small irregular pieces as only the exposed edges of the fibre hairs will glow. The ember material will only glow when exposed to direct flame; however, care should be taken to not block the burner ports.
Blocked burner ports can cause an incorrect flame pattern, carbon deposits and delayed ignition. PHAZER TM logs glow when exposed to direct flame. Use only certified "glowing embers" and PHAZER TM logs available from your Napoleon dealer.
LOGO PLACEMENT
Remove the backing of the logo supplied and place on the glass viewing door, as indicated.
½"
LOGO
½"
FIGURE 38
OPTIONAL BLOWER INSTALLATION
INSTALLATION TO
BE DONE BY A
QUALIFIED IN-
STALLER and must be electrically connected and grounded in accord-
FIGURE 37 ance with local codes. In the absense of local codes, use the current CSA C22.1 C
ANA
-
DIAN ELECTRICAL CODE
in
Canada or the
ANSI/NFPA 70
NATIONAL ELECTRICAL CODE
in the United States
If the fireplace was not previously equipped with a
blower: route a grounded 2-wire, 60hz power cable to the receptacle / junction box. At this point, it must be strain relieved and insulated.
The three slots on the blower mounting bracket allow ease of adjustment when attaching the blower.
For a quiet running blower, do not allow the assembly to sit on the firebox base.
FIGURE 38
Slide the vibration reducing pad (A) into the clip (C) and up against the threaded stud (B) at the other end. The blower must be able to be positioned entirely onto the pad.
Tilt the blower onto its side. Slide it past the controls and into the clip (C). Secure to the threaded stud using the lock washer and wing nut provided. Ensure that the blower does not touch the fireplace base or the firebox.
Attach the connectors from the black and white wires to the thermodisc and secure the thermodisc bracket to the unit at the bottom left of the unit using the ground screw supplied. Ensure that the thermodisc touches the firebox wall.
Attach the connectors from the black and red wires to the blower.
Attach and secure the variable speed switch using the nut provided. Plug the harness cord into the receptacle.
FIGURE 41
Because the blower is thermally activated, when turned on, it will automatically start approximately 10 minutes after lighting the fireplace and will run for approximately
30-45 minutes after the fireplace has been turned off.
Use of the fan increases the output of heat.
Drywall dust will penetrate into the blower bearings, causing irreparable damage. Care must be taken to prevent drywall dust from coming into contact with the blower or its compartment. Any damage resulting from this condition is not covered by the warranty policy.
B
FIGURE 42
The wire harness provided in this kit is a universal harness. When installed, ensure that any excess wire is contained, preventing it from making contact with moving or hot objects.
21
C
A
FIGURE 39
FIGURE 40
W415-0484 / A / 07.23.06
22
OPTIONAL FAN INSTALLATION
ELECTRICAL INSTALLATION TO BE DONE BY A QUALI-
FIED INSTALLER and must be connected and grounded in accordance with local codes. In the absence of local codes, use the current CSA C22.1 C
ANADIAN ELECTRICAL CODE
in
Canada or the ANSI/NFPA 70
NATIONAL ELECTRICAL CODE
in the
United States.
To safely install the fan, turn off the electricity first.
If the fireplace was not previously equipped with a fan: route a grounded 2-wire, 60hz power cable to the junction box. At this point, it must be strain relieved and insulated.
The wire harness provided in this kit is a universal harness. When installed, ensure that any excess wire is contained, preventing it from making contact with moving or hot objects.
FIGURE 44
FIGURE 43
To ease installation of the fan, remove the valve control door (lower louvres) from the base of the fireplace.
Position the vibration reducing pad into the clip and onto the threaded stud at the other end, piercing a hole into the pad. The fan assembly must be able to be positioned entirely onto the pad.
Slide the fan assembly past the controls and into the clip.
Secure using the lock washer and nut provided.
Plug the harness cord into the receptacle.
GD36 THERMOSTATIC SENSOR CONTROL
This optional kit is meant to be used only in conjunction with the GD65 Fan Kit, shown above, which may be ordered from your Wolf Steel / Napoleon dealer.
Use of the fan increases the output of heat.
Unplug the power cord from the receptacle. Connect all wires as shown.
With the thermostatic sensor option, the fan, when turned on, becomes thermally activated, and will automatically run approximately 15-30 minutes after the fireplace has been lit and for approximately 30-45 minutes after the fireplace has been turned off.
Secure the sensor assembly bracket to the unit next to the receptacle/junction box at the bottom left of the unit using the ground screw provided. Ensure that the thermodisc touches the firebox wall.
Plug the power cord back into the receptacle.
When installed, ensure that any excess wire is contained, preventing it from making contact with moving or hot objects.
FIGURE 46
FIGURE 45
W415-0484 / A / 07.26.06
OPERATION / MAINTENANCE
OPERATING INSTRUCTIONS
When lit for the first time, the fireplace will emit a slight odour for a few hours. This is a normal temporary condition caused by the curing of the logs and the "burn-in" of internal paints and lubricants used in the manufacturing process and will not occur again.
a vacation or a warm weather season, the fireplace may emit a slight odour for a few hours. This is caused by dust particles in the heat exchanger burning off. In both cases, open a window to sufficiently ventilate the room.
Purge the gas line with the glass door removed. Assure that a continuous gas flow is at the burner before re-installing the door.
After extended periods of non-operation such as following
23
FOR YOUR SAFETY READ BEFORE LIGHTING:
A. This fireplace is equipped with a pilot which must be lit by hand while following these instructions exactly.
B. Before operating smell all around the fireplace area for gas and next to the floor because some gas is heavier than air and will settle on the floor
C. Use only your hand to turn the gas control knob. Never use tools. If the knob will not turn by hand, do not try to repair it. Call a qualified service technician. Force or attempted repair may result in a fire or explosion.
D. Do not use this fireplace if any part has been under water. Immediately call a qualified service technician to inspect the fireplace and replace any part of the control system and any gas control which has been under water.
WHAT TO DO IF YOU SMELL GAS
• Turn off all gas to the fireplace.
• Open windows.
• Do not try to light any appliance.
• Do not touch any electric switch; do not use any phone in your building.
GAS KNOB
• Immediately call your gas supplier from a neighbour's phone. Follow the gas supplier's instructions.
• If you cannot reach your gas supplier, call the fire department.
LIGHTING INSTRUCTIONS
WARNING: The gas valve has an interlock device which 5. Turn gas knob counter-clockwise will not allow the pilot burner to be lit until the thermocouple has cooled. Allow approximately 60 seconds for the thermocouple to cool.
When lighting and re-lighting, the gas knob cannot be
to pilot.
6. Depress slightly and hold gas knob while lighting the pilot with the push button ignitor. Keep knob depressed for one minute, then release. If pilot does not continue to burn, repeat steps 3 through 5.
turned from pilot to off unless the knob is depressed slightly.
7. With pilot lit, depress and turn gas knob counter-clockwise to on.
1. Stop! Read the above safety information on this label.
2. Turn off all electric power to the fireplace.
8. If equipped with remote on-off switch/thermostat, main burner may not come on when you turn valve to on. Remote
3. Turn the gas knob clockwise to off.
switch must be in the on position to ignite burner.
9. Turn on all electric power to the fireplace.
4. Wait five (5) minutes to clear out any gas. If you smell gas including near the floor. Stop! Follow "B" in the above safety information on this label. If you don't smell gas go the next step.
TO TURN OFF GAS
1. Turn off all electric power to the fireplace if service is to be performed.
2. Push in gas control knob slightly and turn clockwise to off. Do not force.
MAINTENANCE
Turn off the gas and electrical power before servicing the fireplace.
CAUTION: Label all wires prior to disconnection when servicing controls. Wiring errors can cause improper and dangerous operation. Verify proper operation after servicing.
This fireplace and its venting system should be inspected before use and at least annually by a qualified service person. The fireplace area must be kept clear and free of combustible materials, gasoline or other flammable vapours and liquids. The flow of combustion and ventilation air must not be obstructed.
1. In order to properly clean the burner and pilot assembly, remove the logs to expose both assemblies.
2. Keep the control compartment, logs, burner, air shutter opening and the area surrounding the logs clean by vacuuming or brushing, at least once a year.
3. Check to see that all burner ports are burning. Clean out any of the ports which may not be burning or are not burning properly.
4. Check to see that the pilot flame is large enough to engulf the thermocouple and thermopile and reaches toward the burner with the third jet.
5. Replace the cleaned logs.
6. Check to see that the main burner ignites completely on all openings when the gas knob for the burner is turned on. A 5 to
10 second total light-up period is satisfactory. If ignition takes longer, consult your Napoleon dealer / distributor.
7. Check that the gasketing on the sides, top and bottom of the door is not broken or missing. Replace if necessary.
W415-0484 / A / 07.23.06
24
ADJUSTMENTS
PILOT BURNER ADJUSTMENT
Adjust the pilot screw to provide properly sized flame. Turn in a clockwise direction to reduce the gas flow.
Closing the air shutter will cause a more yellow flame, but can lead to carboning. Opening the air shutter will cause a more blue flame, but can cause flame lifting from the burner ports. The flame may not appear yellow immediately; allow
15 to 30 minutes for the final flame colour to be established.
FIGURE 49
FIGURE 47
FIGURE 48
Air shutter adjustment must only be done by a qualified installer!
VENTURI ADJUSTMENT
Air shutters have been factory set open according to the chart below:
AIR SHUTTER
NG
LP
1/16"
3/8"
These settings are for the maximum horizontal vent run.-
Adjustment may be required depending on fuel type, vent configuration and altitude.
FIGURE 50
VENTURI COVER
To access the air shutter, remove the two screws that secure the cover to the air housing, taking care not to damage the gasket.
W415-0484 / A / 07.26.06
REPLACEMENTS
Contact your dealer for questions concerning prices and When ordering replacement parts always give the followavailability of replacement parts. Normally all parts can be ing information: ordered through your Napoleon dealer or distributor.
1. M
ODEL
& S
ERIAL
N
UMBER OF FIREPLACE
2. I
NSTALLATION DATE OF FIREPLACE
*
IDENTIFIES ITEMS WHICH ARE NOT ILLUSTRATED
.
FOR FUR
-
THER INFORMATION
,
CONTACT YOUR NAPOLEON DEALER
.
3. P
ART
N
UMBER
4. D
ESCRIPTION OF PART
5. F
INISH
25
COMMON REPLACEMENT PARTS:
# PART NO. DESCRIPTION
1* W225-0058
2 W357-0001
3* W680-0004
4* W680-0005
5* W010-0800
5* W010-0801
6* W455-0069
6* W455-0067
8
8
7
7
W455-0065
W455-0003
W725-0035
W725-0043
9* W385-0334
10* W750-0112
11 W010-0764
12* GL-639
13* W361-0016
14* W550-0001
15 W135-0183
16 W135-0184
17 W135-0185
18 W135-0186
19 W135-0187
20 W135-0188
21 W010-0454
22 W010-0516
23 W500-0028
24* W500-0205
BLACK DOOR FRAME
PIEZO IGNITER
THERMOPILE
THERMOCOUPLE
PROPANE GAS PILOT ASSEMBLY
NATURAL GAS PILOT ASSEMBLY
NATURAL GAS PILOT INJECTOR
PROPANE GAS PILOT INJECTOR
#45 NATURAL GAS ORIFICE
#54 PROPANE GAS ORIFICE
NATURAL GAS VALVE
PROPANE GAS VALVE
NAPOLEON LOGO
20FT OF WIRE
PAN BURNER
LOG SET
GLOWING EMBERS
CHARCOAL EMBERS
BACK LOG (#1)
LEFT MIDDLE LOG (#2)
RIGHT MIDDLE LOG (#3)
LEFT CROSSOVER LOG (#4)
MIDDLE CROSSOVER LOG (#5)
RIGHT CROSSOVER LOG (#6)
GLASS c/w GASKET
BLACK DOOR C/W GLASS
FIRESTOP SPACER
RESTRICTOR
FLEXIBLE VENT KITS
GD420 (5 FT)
25* W010-0772
25* W730-0012
5" FLEXIBLE ALUMINIUM LINER - (5
FT
)
C
/
W SPACERS
8" FLEXIBLE ALUMINIUM LINER - (5
FT
)
GD430 (10 FT)
25* W730-0013
25* W010-0773
26* W010-0810
8" FLEXIBLE ALUMINIUM LINER -(10
FT
)
5" FLEXIBLE ALUMINIUM LINER -(10
FT
)
C
/
W SPACERS
WALL SUPPORT ASSEMBLY
TERMINAL KITS
33
34
35
36
27 PERISCOPE
28 WALL TERMINAL KIT -
GD401
GD422
ROOF TERMINAL KITS
29 1/12 TO 7/12 PITCH
30 8/12 TO 12/12 PITCH
31 FLAT ROOF
32 W490-0074 5/8 INNER/OUTER SLEEVE
-
-
-
GD410
GD411
GD412
W670-0007
W170-0086
W010-0453 ROOF SUPPORT
W263-0065 / ROOF FLASHING
W263-0066 /
5/8 TERMINAL
STORM COLLAR
W263-0055
37* W175-0166
37* W175-0002
38 L36K
38 L36PB
38 L36AB
38 L36SS
39* W573-0007
40* W690-0001
41* W660-0011
42* W500-0028
42* W500-0163
43* W500-0206
44* W660-0013
45 W170-0086
46 W585-0092
47 GZ550-1KT
48* GD36
49 HOIK-2
49 HOIG-2
49 HOIKG-2
49 HOIBC-2
49 HOIBG-2
50 DOIK-1
50 DOIG-1
50 DOIKG-1
50 DOIBC-1
50 DOIBG-1
51 GOIK-1
51 GOIG-1
51 GOIKG-1
51 GOIBC-1
51 GOIBG-1
52 SOIK-1
52 SOIG-1
52 SOIKG-1
52 SOIBC-1
52 SOIBG-1
53 EOIK-1
53 EOIG-1
53 EOIKG-1
53 EOIBC-1
53 EOIBG-1
54 DK36-R
54 DK36-RG
55 DK36-A
55 DK36-AG
56 DK36-W
56 DK36-WG
57 GA-566
58 GA-72
59 GA-70
60* W175-0235
60* W175-0236
61* GD808-KT
62* PRP36-D
ACCESSORIES:
5" COUPLER
8" COUPLER
LOUVRE KIT -
UPPER
&
LOWER
-
BLACK
LOUVRE ASSEMBLY -
POLISHED BRASS
LOUVRE ASSEMBLY -
ANTIQUE BRASS
LOUVRE ASSEMBLY -
BRUSHED STAINLESS STEEL
10.3OZ TUBE HIGH TEMP SEALANT
MILLIVOLT THERMOSTAT
REMOTE CONTROL -
ADVANTAGE PLUS
FIRESTOP SPACER - FLEXIBLE VENTING
FIRE STOP SPACER - RIGID VENTING
TERMINAL EXTENSION PLATE
MODULATING REMOTE
VENT PIPE COLLAR
VENT PIPE SHIELD
BLOWER KIT
THERMOSTATIC SENSOR CONTROL KIT
FOR USE WITH GD
65
ONLY
HERITAGE ORNAMENTAL INSETS -
BLACK
HERITAGE ORNAMENTAL INSETS -
GOLD PLATED
HERITAGE ORNAMENTAL INSETS -
BLACK GOLD PLATED
HERITAGE ORNAMENTAL INSETS -
BRUSHED COPPER PLATED
HERITAGE ORNAMENTAL INSETS -
BRUSHED GOLD PLATED
DIAMOND ORNAMENTAL INSETS -
BLACK
DIAMOND ORNAMENTAL INSETS -
GOLD PLATED
DIAMOND ORNAMENTAL INSETS-
BLACK GOLD PLATED
DIAMOND ORNAMENTAL INSETS-
BRUSHED COPPER PLATED
DIAMOND ORNAMENTAL INSETS-
BRUSHED GOLD PLATED
GOTHIC ORNAMENTAL INSETS -
BLACK
GOTHIC ORNAMENTAL INSETS -
GOLD PLATED
GOTHIC ORNAMENTAL INSETS -
BLACK GOLD PLATED
GOTHIC ORNAMENTAL INSETS -
BRUSHED COPPER PLATED
GOTHIC ORNAMENTAL INSETS -
BRUSHED GOLD PLATED
SEASHELL ORNAMENTAL INSETS -
BLACK
SEASHELL ORNAMENTAL INSETS -
GOLD PLATED
SEASHELL ORNAMENTAL INSETS -
BLACK GOLD PLATED
SEASHELL ORNAMENTAL INSETS -
BRUSHED COPPER PLATED
SEASHELL ORNAMENTAL INSETS -
BRUSHED GOLD PLATED
ECLIPSE ORNAMENTAL INSETS -
BLACK
ECLIPSE ORNAMENTAL INSETS -
GOLD PLATED
ECLIPSE ORNAMENTAL INSETS -
BLACK GOLD PLATED
ECLIPSE ORNAMENTAL INSETS -
BRUSHED COPPER PLATED
ECLIPSE ORNAMENTAL INSETS -
BRUSHED GOLD PLATED
DOOR KIT, RECTANGULAR -
BLACK
DOOR KIT, RECTANGULAR -
GOLD PLATED
DOOR KIT, ARCHED -
BLACK
DOOR KIT, ARCHED -
GOLD PLATED
DOOR KIT, WEBBED -
BLACK
DOOR KIT, WEBBED -
GOLD PLATED
HOT AIR KIT
HOT AIR EXHAUST KIT
EXTENSION KIT 5
FT
CONVERSION KIT -
NG TO LP
CONVERSION KIT -
LP TO NG
DECORATIVE PANELS -
SANDSTONE
PORCELAIN PANELS
W415-0484 / A / 07.23.06
26
54 55
57
22
21
CA
AT
TE
UT
NT
IO
N -
ION
-CH
H
O
AU
D
T
23
*4
33
32
28
36
46
59
3
6
2
5
7
47
11
8
45
57
34
58
12
35
38
51
52
53
50
49
16
15
19
18
27
*
WARNING: This is a fast acting thermocouple. It is an integral safety component. Replace only with a fast acting thermocouple supplied by Wolf Steel Ltd.
17
20
TROUBLE SHOOTING GUIDE
B
EFORE ATTEMPTING TO TROUBLESHOOT
,
PURGE YOUR UNIT AND INITIALLY LIGHT THE PILOT AND THE MAIN BURNER WITH THE GLASS DOOR OPENED.
27
SYMPTOM PROBLEM TEST SOLUTION
Main burner goes out; pilot stays on.
Pilot flame is not large enough or not engulfing the thermopile
- turn up pilot flame.
- replace pilot assembly.
Thermopile shorting - clean thermopile connection to the valve. Reconnect.
- replace thermopile / valve.
- shorten wire to correct length or wire gauge.
Remote wall switch wire is too long; too much resistance in the system.
Faulty thermostat or switch.
- replace.
Main burner goes out; pilot goes out.
Refer to "MAIN BURNER GOES OUT; PILOT STAYS ON"
- check for vent blockage.
Vent is blocked
Vent is re-circulating - check joint seals and installation.
5" flexible vent has become disconnected from fireplace.
- re-attach to fireplace.
Pilot goes out when the gas knob is released.
The gas valve has an interlock device which will not allow the pilot burner to be lit until the thermocouple has cooled. Allow approximately 60 seconds for the thermocouple to cool.
System is not correctly purged.
Out of propane gas.
Pilot flame is not large enough
Pilot flame is not engulfing the thermocouple.
Thermocouple shorting / faulty.
Faulty valve.
- purge the gas line with the glass door removed.
- fill the tank.
- turn up the pilot flame.
- gently twist the pilot head to improve the flame pattern around the thermocouple.
- loosen and tighten thermocouple.
- clean thermocouple and valve connection.
- replace thermocouple.
- replace valve.
- replace.
Pilot burning; no gas to main burner; gas knob is on 'HI'; wall switch / thermostat is on.
Themostat or switch is defective.
- connect a jumper wire across the wall switch terminals; if main burner lights, replace switch / thermostat.
Wall switch wiring is defective.
- disconnect the switch wires & connect a jumper wire across terminals 1 & 3; if the main burner lights, check the wires for defects and
/ or replace wires.
Main burner orifice is plugged.
- remove stoppage in orifice.
Faulty valve.
- replace.
Pilot will not light.
No spark at pilot burner
Out of propane gas
Spark gap is incorrect
No gas at the pilot burner
- check if pilot can be lit by a match
- check that the wire is connected to the push button ignitor.
- check if the push button ignitor needs tightening.
- replace the wire if the wire insulation is broken or frayed.
- replace the electrode if the ceramic insulator is cracked or broken.
- replace the push button ignitor.
- fill the tank.
- spark gap should be 0.150" to 0.175" (5/32" to 11/64" approx.) from the electrode tip and the pilot burner. To ensure proper electrode location, tighten securing nut (finger tight plus 1/4 turn).
- check that the manual valve is turned on.
- check the pilot orifice for blockage.
- replace the valve.
- call the gas distributor.
W415-0484 / A / 07.23.06
28
SYMPTOM PROBLEM TEST SOLUTION
Pilot goes out while standing;
Main burner is in
'OFF' position.
Flames are consistently too large or too small.
Carboning occurs.
Gas piping is undersized.
Unit is over-fired or underfired.
- turn on all gas appliances and see if pilot flame flutters, diminishes or extinguishes, especially when main burner ignites. Monitor appliance supply working pressure.
- check if supply piping size is to code. Correct all undersized piping.
- check pressure readings:
Inlet pressure can be checked by turning screw (A) counter-clockwise 2 or 3 turns and then placing pressure gauge tubing over the test point. Gauge should read 7" (minimum 4.5") water column for natural gas or 13" (11" minimum) water column for propane. Check that main burner is operating on "HI".
Outlet pressure can be checked the same as above using screw (B).
Gauge should read 3.5" water column for natural gas or 10" water column for propane. Check that main burner is operating on "HI".
AFTER TAKING PRESSURE READINGS, BE SURE TO TURN
SCREWS CLOCKWISE FIRMLY TO RESEAL. DO NOT OVERTORQUE.
Leak test with a soap and water solution.
Flames are very aggressive.
Door is ajar
Venting action is too great.
- fit door assembly into the lower support brackets and secure the two door latches.
-restrict vent exit with restrictor plate, W500-0205.
Main burner flame is a blue, lazy, transparent flame.
Blockage in vent.
Incorrect installation.
- remove blockage. In extremely cold conditions, ice buildup may occur on the terminal and should be removed as required.
- ensure correct location of storm collars.
Carbon is being deposited on glass, logs or combustion chamber surfaces.
Air shutter has become blocked
Flame is impinging on the logs or combustion chamber.
- ensure air shutter opening is free of lint or other obstructions.
- check that the logs are correctly positioned.
- open air shutter to increase the primary air.
- check the input rate: check the manifold pressure and orifice size as specified by the rating plate values.
- check that the door gasketing is not broken or missing and that the seal is tight.
- check that both 5" and 8" vent liners are free of holes and well sealed at all joints.
- check that minimum rise per foor has been adhered to for any horizontal venting.
White / grey film forms.
Sulphur from fuel is being deposited on glass, logs or combustion chamber surfaces.
- clean the glass with a recommended gas fireplace glass cleaner.
DO NOT CLEAN GLASS WHEN HOT.
If deposits are not cleaned off regularly, the glass may become permanently marked.
- reverse.
Remote wall switch is in "OFF" position; main burner comes on when gas knob is turned to "ON" position.
Wall switch is mounted upside down
Remote wall switch is grounding.
Remote wall switch wire is grounding.
Faulty valve.
- replace.
- check for ground (short); repair ground or replace wire.
- replace.
W415-0484 / A / 07.26.06
W415-0484 / A / 07.23.06
29
30
NOTES
W415-0484 / A / 07.26.06
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