Napoleon Fireplaces BGD42P Installation and Operation Instructions

INSTALLER: THESE INSTRUCTIONS MUST BE CONVEYED TO AND REMAIN WITH THE HOMEOWNER.

CERTIFIED UNDER CANADIAN AND AMERICAN NATIONAL STANDARDS, CSA 2.33, ANSI Z21.88 FOR VENTED GAS FIREPLACE HEATERS

1

DIRECT VENT MILLIVOLT SYSTEM

INSTALLATION AND OPERATION INSTRUCTIONS FOR

VENTED GAS FIREPLACE HEATER

NATURAL GAS MODEL

BGD42N

PROPANE GAS MODEL

BGD42P

CERTIFIED FOR CANADA AND UNITED STATES USING ANSI / CSA METHODS

WARNING: If the information in these instructions is not followed exactly, a fire or explosion may result causing property damage, personal injury or death.

FOR YOUR SAFETY

Do not store or use gasoline or other flammable vapours and liquids in the vicinity of this or any other appliance.

WHAT TO DO IF YOU SMELL GAS:

• Do not try to light any appliance.

• Immediately call your gas supplier from

• Do not touch any electrical switch.

• Do not use any phone in your building.

a neighbour's phone. Follow the gas supplier's instructions.

• If you cannot reach your gas supplier, call the fire department.

Installation and service must be performed by a qualified installer, service agency or the gas supplier.

Wolf Steel Ltd., 24 Napoleon Rd., Barrie, ON L4M 4Y8 Canada • (705)721-1212 • fax(705)722-6031 www.napoleonfireplaces.com • [email protected]

W415-0381 / E / 02.09.06

2

TABLE of CONTENTS

PG 2-4 INTRODUCTION

Warranty

General Instructions

General Information

Care of Glass & Plated Parts

PG 21 OPTIONAL BLOWER INSTALLATION

22 OPTIONAL FAN INSTALLATION /

GD36 THERMOSTATIC SENSOR CON-

TROL

5 - 12 VENTING

Venting Lengths

Air Terminal Locations

Typical Vent Installations

Special Vent Installations

23 OPERATION / MAINTENANCE

Operating Instructions

Maintenance

24 ADJUSTMENTS

Pilot Burner Adjustment

Venturi Adjustment

13 - 18 INSTALLATION

Wall and Ceiling Protection

Using Flexible Vent Components

Fireplace Vent Connection

Using Rigid Vent Components

Restricting Vertical Vents

Gas Installation

Mobile Home Installation

Framing

Nailing Tab Installation

25-26 REPLACEMENTS

Ordering Replacement Parts

Replacement Parts

Vent Kits

Terminal Kits

Accessories

27-28 TROUBLE SHOOTING GUIDE

19-21 FINISHING

Door, Louvre & Panel Removal & Installation

Grate Installation

Log Placement / Glowing Embers

Vermiculite

Charcoal Embers

Charcoal Lumps

PLEASE RETAIN THIS MANUAL FOR FUTURE REFERENCE

WARNING

• Do not burn wood or other materials in this fireplace.

• Adults and especially children should be alerted to the hazards of high surface temperatures and should stay away to avoid burns or clothing ignition. Supervise young children when they are in the same room as the fireplace.

• Due to high temperatures, the fireplace should be located out of traffic and away from furniture and draperies.

• Clothing or other flammable material should not be placed on or near the fireplace.

• Any safety screen or guard removed for servicing must be replaced prior to operating the fireplace.

• It is imperative that the control compartments, burners and circulating blower and its passageway in the fireplace and venting system are kept clean. The fireplace and its venting system should be inspected before use and at least annually by a qualified service person. More frequent cleaning may be required due to excessive lint from carpeting, bedding material, etc. The fireplace area must be kept clear and free from combustible materials, gasoline and other flammable vapours and liquids.

• Under no circumstances should this fireplace be modified.

• This fireplace must not be connected to a chimney flue pipe serving a separate solid fuel burning appliance.

• Do not use this fireplace if any part has been under water. Immediately call a qualified service technician to inspect the fireplace and to replace any part of the control system and any gas control which has been under water.

• Do not operate the fireplace with the glass door removed, cracked or broken. Replacement of the glass should be done by a licensed or qualified service person. Use only with a glass door certified with the fireplace.

• Do not strike or slam shut the fireplace glass door.

• This fireplace uses and requires a fast acting thermocouple. Replace only with a fast acting thermocouple supplied by Wolf Steel Ltd.

NOTE: changes, other than editorial, are denoted by a vertical line in the margin.

W415-0381 / E / 02.09.06

NAPOLEON products are manufactured under the strict Standard of the world recognized

ISO 9001 : 2000 Quality Assurance Certificate.

NAPOLEON products are designed with superior components and materials, assembled by trained craftsmen who take great pride in their work. The burner and valve assembly are leak and test-fired at a quality test station. Once assembled the complete fireplace is thoroughly inspected by a qualified technician before packaging to ensure that you, the customer, receives the quality product that you expect from NAPOLEON.

3

NAPOLEON GAS FIREPLACE PRESIDENT'S LIFETIME LIMITED WARRANTY covered and NAPOLEON the account of NAPOLEON are based on a predetermined rate schedule and any repair work must be done through an authorized NAPOLEON

CONDITIONS AND LIMITATIONS

NAPOLEON warrants its products against manufacturing defects to the original purchaser only -- i.e., the individual or legal entity (registered customer) whose name appears on the warranty registration card filed with NAPOLEON -- provided that the purchase was made through an authorized NAPOLEON dealer and is subject to the following conditions and limitations:

This factory warranty is nontransferable and may not be extended whatsoever by any of our representatives.

The gas fireplace must be installed by a licenced, authorized service technician or contractor. Installation must be done in accordance with the installation instructions included with the product and all local and national building and fire codes.

This limited warranty does not cover damages caused by misuse, lack of maintenance, accident, alterations, abuse or neglect and parts installed from other manufacturers will nullify this warranty.

This limited warranty further does not cover any scratches, dents, corrosion or discolouring caused by excessive heat, abrasive and chemical cleaners nor chipping on porcelain enamel parts, mechanical breakage of PHAZER™ logs and embers, nor any venting components used in the installation of the fireplace.

NAPOLEON warrants its stainless steel burners against defects in workmanship and material for life, subject to the following conditions: During the first 10 years NAPOLEON will replace or repair the defective parts at our option free of charge. From 10 years to life, NAPOLEON will provide replacement burners at 50% of the current retail price.

In the first year only, this warranty extends to the repair or replacement of warranted parts which are defective in material or workmanship provided that the product has been operated in accordance with the operation instructions and under normal conditions.

After the first year, with respect to this President's Limited Lifetime Warranty, NAPOLEON may, at its discretion, fully discharge all obligations with respect to this warranty by refunding to the original warranted purchaser the wholesale price of any warranted but defective part(s).

After the first year, NAPOLEON will not be responsible for installation, labour or any other costs or expenses related to the reinstallation of a warranted part, and such expenses are not covered by this warranty.

Notwithstanding any provisions contained in this President's Limited Lifetime Warranty, NAPOLEON’S responsibility under this warranty is defined as above and it shall not in any event extend to any incidental, consequential or indirect damages.

This warranty defines the obligations and liability of NAPOLEON with respect to the NAPOLEON gas fireplace and any other warranties expressed or implied with respect to this product, its components or accessories are excluded.

NAPOLEON neither assumes, nor authorizes any third party to assume, on its behalf, any other liabilities with respect to the sale of this product. NAPOLEON will not be responsible for: over-firing, downdrafts, spillage caused by environmental conditions such as rooftops, buildings, nearby trees, hills, mountains, inadequate vents or ventilation, excessive venting configurations, insufficient makeup air, or negative air pressures which may or may not be caused by mechanical systems such as exhaust fans, furnaces, clothes dryers, etc.

Any damages to fireplace, combustion chamber, heat exchanger, brass trim or other component due to water, weather damage, long periods of dampness, condensation, damaging chemicals or cleaners will not be the responsibility of NAPOLEON.

The bill of sale or copy will be required together with a serial number and a model number when making any warranty claims from your authorized dealer. The warranty registration card must be returned within fourteen days to register the warranty.

NAPOLEON reserves the right to have its representative inspect any product or part thereof prior to honouring any warranty claim.

ALL SPECIFICATIONS AND DESIGNS ARE SUBJECT TO CHANGE WITHOUT PRIOR NOTICE DUE TO ON-GOING PRODUCT IMPROVEMENTS. NAPOLEON® IS A REGISTERED

TRADEMARK OF WOLF STEEL LTD. PATENTS U.S. 5.303.693.801 - CAN. 2.073.411, 2.082.915. © WOLF STEEL LTD.

W415-0381 / E / 02.09.06

4

GENERAL INSTRUCTIONS

THIS GAS FIREPLACE SHOULD BE INSTALLED AND SERV-

ICED BY A QUALIFIED INSTALLER to conform with local codes.

In absence of local codes, install the BGD42 to the current National Fuel Gas Code, ANSI Z223.1, or the current CAN/CGA B149,

Installation Codes.

Installation practices vary from region to region and it is important to know the specifics that apply to your area, for example: in Massachusetts State:

• The fireplace damper must be removed or welded in the open position prior to installation of a fireplace insert or gas log.

• The appliance off valve must be a “T” handle gas cock.

• The flexible connector must not be longer than 36 inches.

• The appliance is not approved for installation in a bedroom or bathroom unless the unit is a direct vent sealed combustion product.

• WARNING: This product must be installed by a licensed plumber or gas fitter when installed within the commonwealth of Mas sachusetts.

Mobile home installation must conform with local codes or in the absence of local codes, install to the current standard for gas equipped mobile housing CAN/CSA ZA240 MH Series in Canada or the Manufactured Home Construction and Safety Standard,

Title 24 CFR, Part 3280, or the Fire Safety Criteria for Manufactured Home Installations, Sites and Communities Standard ANSI/

NFPA 501A in the United States.

The fireplace and its individual shutoff valve must be disconnected from the gas supply piping system during any pressure testing of that system at test pressures in excess of 1/2 psig

(3.5 kPa). The fireplace must be isolated from the gas supply piping system by closing its individual manual shutoff valve during any pressure testing of the gas supply piping system at test pressures equal to or less than 1/2 psig (3.5 kPa).

When the fireplace is installed directly on carpeting, vinyl tile or other combustible material other than wood flooring, the fireplace shall be installed on a metal or wood panel extending the full width and depth.

If the optional fan or blower is installed, the junction box must be electrically connected and grounded in accordance with local codes. In the absence of local codes, use the current

CSA C22.1 CANADIAN ELECTRICAL CODE in Canada or the

ANSI/NFPA 70 NATIONAL ELECTRICAL CODE in the United

States.

GENERAL INFORMATION

FOR YOUR SATISFACTION, THIS FIREPLACE HAS BEEN

TEST-FIRED TO ASSURE ITS OPERATION AND QUALITY!

Maximum input is 28,500 BTU/hr for natural gas and 24,000

BTU/hr for propane. When the fireplace is installed at elevations above 4,500ft, and in the absence of specific recommendations from the local authority having jurisdiction, the certified high altitude input rating shall be reduced at the rate of 4% for each additional 1,000ft.

Maximum output for natural gas is 19,500 BTU/hr at an efficiency of 68.5% with the fan on, and 16,000 BTU/hr for propane at an efficiency of 67% with the fan on. The maximum

A.F.U.E. (annual fuel utilization efficiency) rating is 64% for natural gas and 61.5% for propane.

Minimum inlet gas supply pressure is 4.5 inches water column for natural gas and 11 inches water column for propane.

Maximum inlet gas pressure is 7 inches water column for natural gas and 13 inches water column for propane. Manifold pressure under flow conditions is 3.5 inches water column for natural gas and 10 inches water column for propane.

This fireplace is approved for bathroom, bedroom and bedsitting room installations and is suitable for mobile home installation.

No external electricity (110 volts or 24 volts) is required for the gas system operation.

Expansion / contraction noises during heating up and cooling down cycles are normal and are to be expected.

CARE OF GLASS, AND PLATED PARTS

Do not use abrasive cleaners to clean plated parts. Buff lightly with a clean dry cloth. The BGD42 is factory equipped with tempered glass. The glass thickness is 3/16". Use only replacement glass available from your Napoleon dealer. DO

NOT SUBSTITUTE MATERIALS. Clean the glass after the first

10 hours of operation with a recommended gas fireplace glass cleaner. Thereafter clean as required. DO NOT CLEAN

GLASS WHEN HOT! If the glass is not kept clean permanent discolouration and / or blemishes may result.

Use only accessories designed for and listed with your specific fireplace.

Provide adequate ventilation air. Provide adequate accessibility clearance for servicing and operating the fireplace. Never obstruct the front opening of the fireplace.

For safe and proper operation of the fireplace follow the venting instruction exactly.

Deviation from the minimum vertical vent length can create difficulty in burner start-up and/or carboning.

Provide a means for visually checking the vent connection to the fireplace after the fireplace is installed.

In order to avoid the possibility of exposed insulation or vapour barrier coming in contact with the fireplace body, it is recommended that the walls of the fireplace enclosure be 'finished', (i.e. drywall/sheetrock) as would any other outside wall of the home. This will ensure that clearance to combustibles is maintained within the cavity

.

Vent lengths that pass through unheated spaces (attics, garages, crawl spaces) should be insulated with the insulation wrapped in a protective sleeve to minimize condensation.

Objects placed in front of the fireplace must be kept a minimum of 48" away from the front face of the unit.

W415-0381 / E / 02.09.06

FIGURE 1

5

VENTING LENGTHS

Use only Wolf Steel, Simpson Dura-Vent, Selkirk Direct

Temp or American Metal Amerivent venting components.

Minimum and maximum vent lengths, for both horizontal and vertical installations, and air terminal locations for either system are set out in this manual and must be adhered to. For Simpson Dura-Vent, Selkirk Direct Temp and

American Metal Amerivent, follow the installation procedure provided with the venting components.

All outer pipe joints of these venting systems must be sealed using Red RTV Hight Temperature Sealant.

Wolf Steel, Simpson Dura-Vent, Selkirk Direct Temp and

American Metal Amerivent venting systems must not be combined.

A starter adaptor must be used and may be purchased from the corresponding supplier:

Supplier 4&7 ZC 5&8 ZC GAS STOVE

Dura-Vent

Amerivent

W175-0053 W175-0170 GDS924N

4DSC-N2 5DSC-N 4DSCB-N1

Direct Temp 4DT-AAN 5DT-AA 4DT-AAN

For vent systems that provide seals on the inner exhaust flue, only the outer air intake joints must be sealed using a red high temperature silicone (RTV). This same sealant maybe used on both the inner exhaust and outer intake vent pipe joints of all other approved vent systems except for the exhaust vent pipe connection to the fireplace flue collar which must be sealed using the black high temperature sealant Mill Pac.

When using Wolf Steel venting components, use only approved Wolf Steel rigid / flexible components with the following termination kits: WALL TERMINAL KIT GD422, or

1/12 TO 7/12 PITCH ROOF TERMINAL KIT GD410, 8/12 TO

12/12 ROOF TERMINAL KIT GD411, FLAT ROOF TERMI-

NAL KIT GD412 or PERISCOPE KIT GD401 (for wall penetration below grade). With flexible venting, in conjunction with the various terminations, use either the 5 foot vent kit

GD420 or the 10 foot vent kit GD430.

These vent kits allow for either horizontal or vertical venting of the fireplace. FIGURES 3 & 5. The maximum allowable horizontal run is 20 feet. The maximum allowable vertical vent length is 40 feet. The maximum number of 5" vent connections is two horizontally or three vertically (excluding the fireplace and the air terminal connections) when using aluminum flexible venting.

VENTING

For optimum flame appearance and fireplace performance, keep the vent length and number of elbows to a minimum.

The air terminal must remain unobstructed at all times.

Examine the air terminal at least once a year to verify that it is unobstructed and undamaged.

Purge all gas lines with the glass door of the fireplace removed. Assure that a continuous gas flow is at the burner before re-installing the door.

Under extreme vent configurations, allow several minutes

(5-15) for the flame to stabilize after ignition.

Eight (8") inches is the minimum bend radius allowed for the 8" diameter flexible liner.

For optimum performance it is recommended that all horizontal runs have a 1 inch rise per foot when using

Napoleon flexible vent components.

A terminal shall not terminate directly above a sidewalk or paved driveway which is located between two single family dwellings and serves both dwellings. Local codes or regulations may require different clearances.

Do not allow the inside liner to bunch up on horizontal or vertical runs and elbows. Keep it pulled tight. A 1¼" air gap all around between the inner liner and outer liner is required for safe operation. Use a firestop when penetrating interior walls, floor or ceiling.

Minimum clearance to combustible construction from fireplace and vent surfaces:

sides, back, bottom and top of the unit 0 inch recessed depth 22 inches top, sides and bottom of the vent pipe 1 inch vent heat shield 1 inch

Horizontal runs may have a 0 inch rise per foot in all cases using SIMPSON DURA-VENT or NAPOLEON

RIGID OR FLEXIBLE venting components when venting as illustrated in Figures 3, and 4.

Only a clearance to combustibles of 1" all around the vent pipe is required.

W415-0381 / E / 02.09.06

6

AIR TERMINAL INSTALLATIONS

FIGURE 2

D

E

F

A

B

C

G

INSTALLATIONS

CANADIAN U.S.A.

12 INCHES

12 INCHES

12 INCHES*

32 INCHES**

32 INCHES**

0 INCHES

0 INCHES***

2 INCHES***

12 INCHES

9 INCHES

12 INCHES*

32 INCHES**

32 INCHES**

0 INCHES

0 INCHES***

2 INCHES***

Clearance above grade, veranda porch, deck or balcony.

Clearance to windows or doors that open.

Clearance to permanently closed windows.

Vertical clearance to ventilated soffit located above the terminal within a horizontal distance of 2 feet from the centerline of the terminal.

Clearance to unventilated soffit.

Clearance to an outside corner wall.

Clearance to an inside non-combustible corner wall or protruding

non-combustible obstructions (chimney, etc.).

Clearance to an inside combustible corner wall or protruding combustible obstructions ( vent chase, etc.).

H

3 FEET 3 FEET****

Clearance to each side of the centerline extended above the meter

/ regulator assembly to a maximum vertical distance of 15ft.

I

3 FEET 3 FEET**** Clearance to a service regulator vent outlet.

J

12 INCHES 9 INCHES

Clearance to a non-mechanical air supply inlet to the building or a combustion air inlet to any other appliance.

K

6 FEET 3 FEET† Clearance to a mechanical air supply inlet.

L

7 FEET‡ 7 FEET****

Clearance above a paved sidewalk or paved driveway located on public property unless fitted with a heat shield kit GD-301.

M

N

O

32 INCHES††

16 INCHES

32 INCHES****

16 INCHES

Clearance under a veranda, porch, deck or balcony.

**

Clearance above the roof.

2 FEET†* 2 FEET†*

Clearance from an adjacent wall including neighbouring buildings.

*

**

Recommended to prevent condensation on windows and thermal breakage

Using a Napoleon soffit heat shield, W585-0096, or equivalent, the distance may be reduced to a minimum of

18". It is recommended to maximize the distance to vinyl clad soffits.

*** The periscope GD-401 requires a minimum 18 inches clearance from an inside corner.

**** This is a recommended distance. For additional requirements check local codes.

† Three feet above if within 10 feet horizontally.

‡ A vent shall not terminate directly above a sidewalk or paved driveway that is located between two single family dwellings and serves both dwellings.

†† Permitted only if the veranda, porch or deck is fully open on a minimum of two sides beneath the floor.

†* Recommenced to prevent recirculation of exhaust products. For additional requirements check local codes.

W415-0381 / E / 02.09.06

TYPICAL VENT INSTALLATIONS

NOTE:

When terminating vertically, the restrictor plate W500-0205 must be installed. Refer to

Restricting Vertical Vents.

FIGURES 3 a-c

7

SPECIAL VENT INSTALLATIONS

PERISCOPE TERMINATION

Use the GD401 periscope kit to locate the air termination above grade. The periscope must be installed so that when final grading is completed, the bottom air slot is located a minimum of 12 inches above grade. The maximum allowable vent length depends on the fireplace, as illustrated.

FIGURE 4

W415-0381 / E / 02.09.06

8

VENTING APPLICATION FLOW CHART

HORIZONTAL

TERMINATION vertical rise is equal to or greater than the horizontal run

VERTICAL

TERMINATION vertical rise is less than horizontal run vertical rise is equal to or greater than the horizontal run v e r t i c a l rise is less than horizontal run horizontal run + vertical rise to m a x i m u m of 40 feet horizontal run + vertical rise to maximum of

24.75 feet horizontal run + vertical rise to m a x i m u m of 40 feet horizontal run + vertical rise to m a x i m u m of 40 feet

4.2 times the vertical rise equal to or greater than the horizontal run

3 times the vertical rise equal to or g r e a t e r than the horizontal run

W415-0381 / E / 02.09.06

DEFINITIONS

for the following symbols used in the venting calculations and examples are:

> - greater than

> - equal to or greater than

< - less than

< - equal to or less than

H

H

T

R

- total of both horizontal vent lengths (H

R sets (H

O

) in feet

- combined horizontal vent lengths in feet

) and off-

H

O

- offset factor: .03(total degrees of offset - 135°*) in feet

V

T

- combined vertical vent lengths in feet

ELBOW VENT LENGTH VALUES

1°

15°

30°

45°*

90°* feet

0.03

0.45

0.9

1.35

2.7

inches

0.5

6.0

11.0

16.0

32.0

* the first 45º and 90° offset has a zero value and is shown in the formula as -45° and -90º respectively or -135º when combined.

HORIZONTAL TERMINATION

when (H

T

) < (V

T

)

Simple venting configuration (only one 45º and 90° elbow)

90°

For vent configurations requiring more than one 45º and

90° elbow, the following formulas apply:

Formula 1: H

T

< V

T

Formula 2: H

T

+ V

T

< 40 feet

Example 1:

90° H

2 FIGURE 5

9

45º

FIGURE 6

45º

H

1

V

90°

1

REQUIRED

VERTICAL

RISE IN FEET

(V

T

)

CALCULATED HORIZONTAL VENT RUN

PLUS OFFSETS IN FEET (H

T

)

The shaded area within the lines represents acceptable values for H

T

and V

T

.

V

= 8 ft

1

V

H

T

= V

1

= 8 ft

= 2.5 ft

1

H

= 2 ft

2

H

R

H

O

= H

1

+ H

2

= 2.5 + 2 = 4.5 ft

= .03(one 45º elbow + two 90º elbows - 135º)

=0.3(225-135º) = 2.7ft

H

T

= H

R

+ H

O

= 4.5 + 2.7 = 7.2 ft

H

T

+ V

T

= 7.2 +8 =15.2ft

Formula 1: H

T

< V

T

7.2 < 8

Formula 2: H

T

+ V

T

15.2 < 40

< 40 feet

Since both formulas are met, this vent configuration is acceptable.

W415-0381 / E / 02.09.06

10

HORIZONTAL TERMINATION

when (H

T

) > (V

T

)

Simple venting configuration (only one 45º and 90° elbow)

Example 2:

See graph to determine the required vertical rise V

T

for the required horizontal run H

T

.

FIGURE 7 FIGURE 8

45°

V

1

H

1

90°

90°

H

3 V

2

H

2

90°

H

4

REQUIRED

VERTICAL

RISE IN

INCHES (V

T

)

HORIZONTAL VENT RUN PLUS OFFSETS IN FEET (HT)

H

3

H

4

H

R

H

O

V

1

V

2

V

T

H

1

H

2

= 4 ft

= 1.5 ft

= V

1

+ V

2

= 4 ft + 1.5 ft = 5.5 ft

= 2 ft

= 1 ft

= 1 ft

= 1.5 ft

= H

1

+ H

2

+ H

3

+ H

4

= 2 + 1 + 1 + 1. 5 = 5.5 ft

= .03(one 45º elbow + three 90º elbow -135º)

=.03(315-135)=5.4ft

H

T

H

T

+ V

T

= H

R

+ H

O

= 5.5 +5.4 = 10.9 ft

= 10.9 + 5.5 = 16.4 ft

Formula 1: H

T

< 4.2 V

4.2 V

T

T

= 4.2 x 5.5 = 23.1 ft

10.9 < 16.8

Formula 2: H

T

+ V

T

< 24.75 feet

16.4 < 24.75

The shaded area within the lines represents acceptable values for H

T

and V

T

.

For vent configurations requiring more than one 45º and

90° elbow the following formulas apply:

Formula 1: H

T

< 4.2 V

T

Formula 2: H

T

+ V

T

< 24.75 feet

Since both formulas are met, this vent configuration is acceptable.

W415-0381 / E / 02.09.06

when (H

T

) < (V

T

)

Simple venting configurations

VERTICAL TERMINATION

Example 3:

FIGURE 9

FIGURE10

V

2

90°

45°

90°

H

2

V

1

45°

H

1

90°

See graph to determine the required vertical rise V

T required horizontal run H

T

.

for the

REQUIRED VERTICAL RISE IN

FEET (V

T

)

HORIZONTAL VENT RUN

PLUS OFFSETS IN FEET (H

T

)

The shaded area within the lines represents acceptable values for H

T

and V

T

.

For vent configurations requiring more than one 45º and one 90° elbow , the following formulas apply:

Formula 1: H

T

< V

T

Formula 2: H

T

+ V

T

< 40 feet

V

1

V

2

V

T

H

1

H

2

H

R

H

O

= 5 ft

= 10 ft

H

T

H

T

+ V

T

= V

1

+ V

2

= 5 + 10 = 15 ft

= 3 ft

= 2.5 ft

= H

1

+ H

2

= 3 + 2.5 = 5.5 ft

= .03(one 45º elbow + three 90º elbows - 135º)

= .03(45+90+90+90-135)=5.4

= H

R

+ H

O

= 5.5 + 5.4 = 10.9 ft

= 10.9 + 15 = 25.9 ft

Formula 1:

H

T

< V

10.9 < 15

T

Formula 2: H

T

+ V

T

25.9 < 40

< 40 feet

Since both formulas are met, this vent configuration is acceptable.

11

W415-0381 / E / 02.09.06

12 when (H

T

) > (V

T

)

Simple venting configurations

FIGURE 11

VERTICAL TERMINATION

V

1

V

2

V

T

H

1

=1 ft

=1.5 ft

= V

1

+ V

2

= 1 + 1.5 = 2.5 ft

=6 ft

H

2

H

R

H

O

=2 ft

= H

1

+ H

2

= 6 + 2 = 8 ft

= .03(one 45º elbow + three 90º elbow - 135º)

= .03(45 + 90 + 90 + 90 - 135) = 5.4 ft

H

T

=H

R

+ H

O

= 8 + 5.4 = 13.4 ft

H

T

+ V

T

= 13.4 + 2.5 = 15.9 ft

See graph to determine the required vertical rise V

T required horizontal run H

T

.

for the

REQUIRED

VERTICAL

RISE IN

FEET (V

T

)

HORIZONTAL VENT RUN PLUS OFFSET IN FEET (H

T

)

The shaded area within the lines represents acceptable values for H

T

and V

T

.

Formula 1:

H

T

< 3V

T

3V

T

13.4 > 7.5

= 3 x 2.5 = 7.5 ft

Since this formula is not met, this vent configuration is

unacceptable.

Formula 2:

H

T

+ V

T

15.9 < 40

< 40 feet

Since only formula 2 is met, this vent configuration is unacceptable and a new fireplace location or vent configuration will need to be established to satisfy both formulas.

Example 5:

90°

H

2

V

2

45°

H

1

V

1 45°

H

3

90°

90°

For vent configurations requiring more than one 45º and one 90° elbow , the following formulas apply:

Formula 1: H

T

< 3V

T

Formula 2: H

T

+ V

T

< 40 feet

Example 4:

45°

H

1

90°

V

1

H

90°

2

V

FIGURE 12

2

90°

FIGURE 13

V

1

V

2

=1.5 ft

=8 ft

V

T

H

1

H

2

= V

1

+ V

2

= 1.5 + 8= 9.5 ft

=1 ft

=1 ft

=10.75 ft

H

3

H

R

H

O

= H

1

+ H

2

+ H

3

= 1 + 1 + 10.75 = 12.75 ft

= .03(three 90° elbows + two 45° elbow - 135°)

H

T

H

T

+ V

T

= .03(90 + 90 + 90 + 45 + 45 - 135) = 6.75 ft

=H

R

+ H

O

= 12.75 + 6.75 = 19.5 ft

= 19.5 + 4.5= 29 ft

Formula 1: H

T

< 3V

T

3V

T

= 3 x 9.5 = 28.5 ft

19.5 < 28.5

Formula 2: H

T

+ V

T

< 40 feet

29 < 40

Since both formulas are met, this vent configuration is acceptable.

W415-0381 / E / 02.09.06

INSTALLATION

WALL AND CEILING PROTECTION

FOR SAFE AND PROPER OPERATION OF THE FIREPLACE,

FOLLOW THE VENTING INSTRUCTIONS EXACTLY.

NOTE: Only a clearance to combustibles of 1" all around the vent pipe is required.

VERTICAL INSTALLATION

HORIZONTAL INSTALLATION

This application occurs when venting through an exterior wall. Having determined the air terminal location, cut and frame a hole in an exterior wall with a minimum opening as required. See Note above. (As an alternative to framing, a vent pipe shield may be installed, ensuring a 1" clearance to combustibles.

See Figure 16.) FIGURE 14

1. Mark and cut the vent pipe shield to the determined depth of the combustible wall. Apply a bead of caulking

(not supplied) to the framework or to the shield plate (in the case of a finished wall) and secure the shield through the opening to the interior wall. The final location of the vent pipe shield should maintain the required clearance to the

8" vent pipe / liner. (See note above). Do not fill this cavity

with any type of material. Apply a bead of caulking all around and place a firestop spacer over the vent shield to restrict cold air from being drawn into the room or around the fireplace. Ensure that both spacer and shield maintain the required clearance to combustibles. Once the vent pipe / liner is installed in its final position, apply sealant between the pipe / liner and the firestop spacer.

OR

FIGURE 16

This application occurs when venting through a roof. Installation kits for various roof pitches are available from your Napoleon dealer. See Accessories to order the specific kit required.

1. Determine the air terminal location, cut and frame 10 inch openings in the ceiling and the roof to provide the minimum 1 inch clearance between the fireplace pipe / liner and any combustible material. Try to center the exhaust pipe location midway between two joist to prevent having to cut them. Use a plumb bob to line up the center of the openings. DO NOT FILL THIS SPACE WITH ANY TYPE

OF MATERIAL. A vent pipe shield will prevent any materials such as insulation, from filling up the 1" air space around the pipe. Nail headers between the joist for extra support.

2. Apply a bead of caulking (not sup-

FIGURE 17 plied) to the framework or to the Wolf

Steel vent pipe shield plate or equivalent (in the case of a finished ceiling), and secure over the opening in the ceiling. FIGURE 18. A firestop must be placed on the bottom of each framed opening in a roof or ceiling that the venting system passes through. Apply a bead of caulking all around and place a firestop spacer over the vent shield to restrict cold air from being drawn into the room or around the fireplace. Ensure that both spacer and shield maintain the required clearance to combustibles. Once the vent pipe / liner is installed in its final position, apply sealant between the pipe / liner and the firestop spacer.

13

FIGURE 15

W415-0381 / E / 02.09.06

14

USING FLEXIBLE VENT COMPONENTS

Use only approved aluminum flexible liner kits marked:

"Wolf Steel Approved Venting" as identified by the stamp only on the 7” outer liner.

For safe and proper operation of the fireplace, follow the venting instructions exactly.

All inner exhaust and outer intake vent pipe joints may be sealed using either Red RTV high temp silicone sealant or Black high temp Mill Pac with the exception of the fireplace exhaust flue collar which must be sealed using Mill Pac (not supplied).

HORIZONTAL AIR TERMINAL INSTALLATION

A VENT SHIELD MUST BE USED IF THE WALL TERMINAL IS

INSTALLED ON COMBUSTIBLE, EXTERIOR SURFACES.

1. Cut or frame a hole in an exterior wall with a minimum round or square opening of 10½ inches. Secure the firestop spacer over the opening to the interior wall.

2. Stretch the 5" diameter aluminum flexible liner to the required length taking into account the additional length needed for the finished wall surface. Slip the liner a minimum of 2" over the inner sleeve of the air terminal and secure with 3 #8 screws. Apply a heavy bead of the high temperature sealant.

3. Using the 8" diameter flexible aluminum liner, slide over the outer combustion air sleeve of the air terminal and secure with 3 #8 screws. Seal as before.

FIGURE 18

5. Apply a heavy bead of the high temperature sealant,

Mill Pac, to the inside of the 5" liner approximately 1" from the end. Slip the liner a minimum of 2" over the fireplace vent collar and secure with 3 #8 screws.

6. Using the 8" diameter flexible aluminium liner, apply sealant, slide a minimum of 2" over the fireplace combustion air collar and secure with 3 #8 screws.

7. If more liner needs to be used to reach the fireplace, couple them together as illustrated. The vent system must be supported approximately every 3 feet for both vertical and horizontal runs. Use noncombustible strapping to maintain the minimum 1" clearance to combustibles.

8. The heat shield must be installed only when terminating horizontally with no vertical rise. Remove the two screws nearest the vent collars on the top of the fireplace. Align the vent shield (supplied) and secure.

FIGURE 20

The air terminal mounting plate may be recessed into the exterior wall or siding by 1½", the depth of the return flange.

FIGURE 19

4. Insert the liners through the firestop maintaining the required clearance to combustibles. Holding the air terminal (lettering in an upright, readable position), secure to the exterior wall and make weather tight by sealing with caulking (not supplied).

W415-0381 / E / 02.09.06

VERTICAL AIR TERMINAL INSTALLATION r o o f

1. Fasten the roof support to the roof using the screws provided.

The roof support is optional. In this case the venting is to be adequately supported using either an alternate

ROOF SUPPORT method suitable to the authority having jurisdiction or the optional support.

2. Stretch the inner aluminum flex liner to the required length. Slip the liner a minimum of 2” over the inner sleeve of the air terminal connector

INNER

SLEEVE and secure with 3 #8 screws. Seal using a heavy bead of the high temperature sealant.

AIR

TERMINAL

CONNECTOR

3. Repeat using the outer aluminum flex liner.

4. Thread the air terminal connector / liner assembly down through the roof.

HIGH

TEMPERATURE

SEALANT

The air terminal must be located

INNER FLEX

LINER vertically and plumb. Attach the air terminal connector to the roof support,

OUTER FLEX

LINER ensuring that the top of the air terminal

DO NOT CLAMP

THE FLEXIBLE

ALUMINUM LINER is 16” above the highest point that it penetrates the roof.

5. Remove nails from the shingles, above and to the sides of the chimney. Place the flashing over the air terminal connector leaving a min. 3/4” of the air terminal connector showing above the top of the flashing. Slide the flashing underneath the sides and upper edge of the shingles. Ensure that the air terminal connector is properly centred within the flashing, giving a 3/4” margin all around. Fasten to the roof. Do not nail through the lower portion of the flashing. Make weather-tight by sealing with caulking.

Where possible, cover the sides and top edges of the flashing with roofing material.

2” AIR INLET

BASE

6. Aligning the seams of the terminal and air terminal connector, place the terminal over the air terminal connector making sure the liner goes into the hole in the terminal. Secure with the three screws provided.

STORM COLLAR

CAULKING

WEATHER

SEALANT

FLASHING

7. Apply a heavy bead of weatherproof caulking 2 inches above the flashing. Note: Maintain a minimum 2” space between the air inlet base and the storm collar.

Install the storm collar around the air terminal and slide down to the caulking. Tighten to ensure that a weather-tight seal between the air terminal and the collar is achieved.

Spacers are attached to the inner flex liner at predetermined intervals to maintain a 1-1/4” air gap to the outer flex liner.

These spacers must not be removed.

7. If more liner needs to be used to reach the fireplace, couple them together as illustrated. The vent system must be supported approximately every 3 feet for both vertical and horizontal runs. Use noncombustible strapping to maintain a clearance to combustibles of 1".

FIREPLACE VENT CONNECTION

1. Install the 5 inch diameter aluminium flexible liner to the fireplace. Secure with 3 screws and flat washers. Seal the joint and screw holes using the high temperature sealant Mill Pac.

2. Install the 8 inch diameter aluminium flexible liner to the fireplace. Attach and seal the joints.

FIGURE 24

USING RIGID VENT COMPONENTS

The vent system must be supported approximately every 3 feet for both vertical and horizontal runs. Use Wolf Steel vent spacers every 3 feet and either side of each elbow to maintain the minimum 1¼" clearance between the outer and inner vent pipes. Use Wolf Steel support ring assembly or equivalent noncombustible strapping to maintain the minimum clearance to combustibles for both vertical and horizontal runs.

All inner exhaust and outer intake vent pipe joists may be sealed using either Red RTV high temp silicone sealant or Black high temp Mill Pac with the exception of the fireplace exhaust flue collar which must be sealed using Mill Pac (not supplied).

3. The heat shield must be installed only when terminating horizontally with no vertical rise. Remove the two screws nearest the vent collars on the top of the fireplace.

Align the vent shield (supplied) and secure.

FIGURE 26

4. Holding the air terminal (with the air deflectors to the top), insert into both vent pipes with a twisting motion to ensure that both the terminal sleeves engage into the vent pipes and sealant. Secure the terminal to the exterior wall and make weather tight by sealing with caulking (not supplied).

15

HORIZONTAL AIR TERMINAL INSTALLATION

FIGURE 25

1. Move the fireplace into position. Measure the vent length required between terminal and fireplace taking into account the additional length needed for the finished wall surface and any

1¼" overlaps between venting components.

2. Apply high temperature sealant Mill Pac to the outer edge of the 5" inner collar of the fireplace. Attach the first vent component and secure using 3 self tapping screws. Repeat using 8" piping.

The air terminal mounting plate may be recessed into the exterior wall or siding by 1½", the depth of the return flange.

EXTENDED HORIZONTAL AIR TERMINAL

INSTALLATION

1. Follow the instructions for "Horizontal Air Terminal Installations", items 1 to 3.

FIGURE 27

2. Continue adding components alternating inner and outer venting. Ensure that all 5" venting and elbows have sufficient vent spacers attached and each component is securely fastened to the one prior. Attach the 5" telescopic sleeve to the vent run.

Repeat using a 8" telescopic sleeve. Secure and seal as before. To facilitate completion, attach 5" and 8" couplers to the air terminal.

3. Install the air terminal. See item 3 of the

Horizontal Air Terminal Installation. Extend the 5" telescopic sleeve; connect to the air terminal assembly. Fasten with self tapping screws and seal. Repeat using the 8" telescopic sleeve.

W415-0381 / E / 02.09.06

16

VERTICAL VENTING INSTALLATION

1. Move the fireplace into position.

2. Fasten the roof support to the roof using the screws provided. FIGURE 21. The roof support is optional. In this case the venting is to be adequately supported using either an alternate method suitable to the authority having jurisdiction or the optional roof support.

3. Apply high temperature sealant to the outer edge of the inner sleeve of the air terminal. Slip a 5" diameter coupler a minimum of 2" over the sleeve and secure using 3 screws.

4. Apply high temperature sealant to the outer edge of the of the outside sleeve of the air terminal.

Slip a 8" diameter coupler over the sleeve and secure as before. FIG-

URE 25. Trim the 8" coupler even with the 5" coupler end.

FIGURE 28

5. Thread the air terminal pipe assembly down through the roof support and attach, ensuring that a minimum 16" of air terminal will penetrate the roof when fastened. FIGURE 23. If the attic space is tight, we recommend threading the Wolf Steel vent pipe collar or equivalent loosely onto the air terminal assembly as it is passed through the attic.

FIGURE 29. The air terminal must be located vertically and plumb.

FIGURE 29

6. Remove nails from the shingles, above and to the sides of the chimney. Place the flashing over the air terminal and slide it underneath the sides and upper edge of the shingles. Ensure that the air terminal is properly centered within the flashing, giving a 3/4" margin all around.

Fasten to the roof. Do NOT nail through the lower portion of the flashing. Make weather-tight by sealing with caulking.

Where possible, cover the sides and top edges of the flashing with roofing material. FIGURE 23.

7. Apply a heavy bead of waterproof caulking 2 inches above the flashing. Slide the storm collar around the air terminal and down to the caulking. Tighten to ensure that a weather-tight seal between the air terminal and the collar is achieved. Attach the other storm collar centered between the air intake and air exhaust slots onto the air terminal.

Tighten securely. Attach the rain cap.

8. Continue adding rigid venting sections, sealing and securing as above. Attach a 5" collapsed telescopic pipe to the last section of rigid piping. Secure with screws and seal. Repeat using a 8" telescopic pipe.

9. Run a bead of high temperature sealant Mill Pac around the outside of the 5" collar on the fireplace. Pull the adjustable pipe a minimum of 2" onto the collar. Secure with 3 screws. Repeat with the 8" telescopic pipe.

10. In the attic, slide the vent pipe collar down to cover up the open end of the shield and tighten. This will prevent any materials, such as insulation, from filling up the 1" air space around the pipe.

W415-0381 / E / 02.09.06

RESTRICTING VERTICAL VENTS

Vertical terminations may display a very active flame. As this appearance is not desirable, the vent exit must be restricted using restrictor plate, W500-0205. This reduces the velocity of the exhaust gases, slowing down the flame pattern and creating a more traditional appearance.

Remove the two screws on either side of the exhaust collar inside the firebox. Install the plate as shown. Replace the screws.

Proceed once the vent installation is complete.

1. Move the fireplace into position and secure using the nailing tabs and/or secure to the floor through the ¼"diameter holes located at either end of the base.

2. Route a 3/8" N.P.T. black iron gas line, 1/2" type-L copper tubing or equivalent to the fireplace.

3. For ease of accessibility, an optional remote wall switch or millivolt thermostat may be installed in a convenient location. Route 2-strand (solid core) millivolt wire through the electrical hole located at the bottom left side of the unit.

The recommended maximum lead length depends on wire size: WIRE SIZE MAX. LENGTH

18 gauge 40 feet

Attach the two leads to terminals 1 and 3 located on the gas valve.

14 gauge

16 gauge

100 feet

60 feet

GAS INSTALLATION

4. Install rigid black pipe, 1/2" type-L copper tubing or, if local codes permit, a 3/8" flex connector and shutoff valve to the gas line and the fireplace gas valve.

Seal and tighten securely. An adapter fitting is required between the gas valve and the copper tubing or flex connector.

Do not kink flex connector.

5. Check for gas leaks by brushing on a soap and water solution.

Do not use open flame.

valve to electricity (110 volts).

Purge all gas lines with the glass door of the fireplace removed. Assure that a continuous gas flow is at the burner before re-installing the door.

In Canada, mobile home installation may be vented horizontally or vertically. In the United States, it may only be installed vertically. See "Vertical Venting" or "Horizontal Air

Terminal Installation" for installation.

The fireplace is equipped with two 1/4" diameter holes mobile home installations, the fireplace must be fastened

RE

F

FIGURE 29 in place. Use #10 hex head screws, inserted through the holes in the base to secure. It is recommended that the fireplace be secured in all installations.

Always turn off the pilot and the fuel supply at the source, prior to moving the mobile home.

After moving the mobile home and prior to lighting the fireplace, ensure that the logs are positioned correctly.

Note: In order to avoid the possibility of exposed insulation or vapour barrier coming in contact with the fireplace body, it is recommended that the walls of the fireplace enclosure be “finished” (ie: drywall/sheetrock),as you would finish any other outside wall of a home. This will ensure that

MOBILE HOME INSTALLATION

clearance to combustibles is maintained within the cavity.

It is best to frame your fireplace after it is positioned and the vent system is installed. Use 2x4's and frame to local building codes. FIGURES 31-33.

It is not necessary to install a hearth extension with this fireplace system.

When roughing in the fireplace, raise the fireplace to accommodate for the thickness of the finished floor materials, i.e. tile, carpeting, hard wood, which if not planned for will interfere with the opening of the lower access door and the installation of many decorative flashing accessories .

Objects placed in front of the fireplace should be kept a

FRAMING

FIGURE 33 minimum of 48" away from the front face.

Combustible materials may be installed flush with the front of the fireplace but must not cover or protrude past any of the black face-areas of the fireplace. Non-combustible material (brick, stone or ceramic tile) may protrude in these areas.

FIGURES 34

FIGURE 32

TO INSTALL THE UPPER

LOUVRES: Insert the upper louvres into the slots on both brackets.

17

TO INSTALL THE LOWER

LOUVRE ASSEMBLY:

Attach each hinge to the firebox with 2 screws.

Position the hinge screen into place and with the control door open, secure to the firebox using three screws.

W415-0381 / E / 02.09.06

18

NAILING TAB INSTALLATION

1) Attach the nailing tabs to the corner posts using the 2 sheet metal screws supplied. Secure through the centre of the top and bottom slots in the nailing tab and then through the existing holes in the corner posts.

If there are no existing holes, follow these instructions:

NAILING

TAB

Position the nailing tab so that the front face is offset with the front edge of the corner post (approx. ½"). Centre the nailing tab vertically on the corner post.

Figure 35 a.

Drill through the centre of the top and bottom slots in the nailing tab. Secure using the two sheet metal screws supplied. This allows the nailing tab to slide back and forth for desired framing. Figure 35b.

2) To determine the final location of the nailing tab you must first determine the thickness of your finishing material (i.e. drywall). This will determine the dimension from the front edge of the corner post to the nailing tab. Once the nailing tab is in the desired location, drill through the centre hole of the nailing tab. Secure with a sheet metal screw*. Figure 35c.

* Additional set screws may be installed .

MANTLE INSTALLATION

Combustible mantle clearance can vary according to the mantle depth. FIGURE 36. Use the graph to help evaluate the clearance needed. Curtains, above the fireplace, must not be positioned lower than the 5" distance required for the 2" combustible mantle. These same requirements apply to any combustibles protruding on either side of the fireplace.

FIGURES 35a-c

A

FINISHING

MATERIAL

CORNER

POST

NAILING

TAB

TOP SLOT

B

FIGURES 36

CENTRE

HOLE

C

W415-0381 / E / 02.09.06

FINISHING

GDL42 LOUVRE INSTALLATION

PHAZER TM logs and glowing embers, exclusive to Napoleon Fireplaces, provide a unique and realistic glowing efcarefully position the glowing embers for a maximum glowing effect. Log colours may vary. During the initial use of the a DOOR LATCH

LOGO PLACEMENT

Remove the backing of the logo supplied and place on the glass viewing door, as indicated.

½"

LOGO

½"

FIGURE 39

2. Move the two small logs (#2 & #3) into position, lining up the studs located on the burner with the holes on the bottom of the logs.

LOWER LOUVRES

(VALVE CONTROL DOOR)

L42 LOUVRE INSTALLATION

FIGURE 38

PORCELAIN REFLECTIVE PANELS

1. Remove the upper louvres, and open the glass door.

Remove the logs.

2. Remove the two securing screws located on either firebox side.

3. Place the left panel against the left side of the firebox, ensuring that it butts up to the rear panel.

Secure in place using 2 of the screws previously removed. Repeat for the right side.

4. Replace the logs, glass door and louvres.

A

19

B

A

B

HINGE

CLIP

SLOT

TA B

UPPER LOUVRES

Insert the louvre tabs into the slots located at the top left and right corners of the unit.

SLOT

LOWER LOUVRES

Insert the hinge clips into the slots located at the bottom left and right corners of the unit.

To remove the louvres, pull the back tabs of the clips forward, while pushing the louvre assembly back. Lift the clip.

W415-0381 / E / 02.09.06

20

GRATE INSTALLATION

The grate for this fireplace has been removed for shipping purposes.

The grate must be installed before the logs are installed.

Remove the packaging from the grate and install onto the two pins as illustrated.

FIGURES 40a-d

LOG PLACEMENT

the front row of ports covering all of the burner area in front of the small logs (#2 & #3). Care should be taken to shred the embers into thin, small irregular pieces as only the exposed edges of the fibre hairs will glow. The ember material will only glow when exposed to direct flame; however, care should

be taken to not block the burner ports. Blocked burner ports can cause an incorrect flame pattern, carbon deposits and the log resting in the pocket of the left crossover log.

5. Place the bottom of the right crossover log (#6) against the right side of the grate. Place the top into the pocket provided on the center log (#5).

Randomly place the charcoal embers along the front and sides of the log support tray in a realistic manner. Fine dust found in the bottom of the bag should not be used.

Sprinkle vermiculite around the charcoal embers.

#1

Note: Both charcoal embers and vermiculite are not to be placed on the burner.

Place the lumps between the logs in a realistic manner taking care not to block any of the burner ports.

INSTALLATION TO BE DONE BY A QUALIFIED INSTALLER and must be electrically connected and grounded in acdelayed ignition. PHAZER TM logs glow when exposed to direct flame.

use the current CSA C22.1 C

ANADIAN ELECTRICAL CODE

in

Canada or the ANSI/NFPA 70

NATIONAL ELECTRICAL CODE

in the

United States

If the fireplace was not previously equipped with a

blower: route a grounded 2-wire, 60hz power cable to the receptacle / junction box. At this point, it must be strain relieved and insulated.

#2 #3

4. Cradle the notch on the bottom of the left crossover log

(#4) around the left side of the grate and the top into the pocket provided on the back log. Place the end of the center log (#5) against the grate, as shown, with the other end of

#6

GLOWING EMBERS

The three slots on the blower mounting

W415-0381 / E / 02.09.06

CHARCOAL EMBERS

bracket allow ease of adjustment when attaching the blower.

VERMICULITE

For a quiet running blower, do not allow the assembly to sit on the

CHARCOAL LUMPS

firebox base.

Slide the vibration reducing pad (A) into the clip (C) and up

OPTIONAL BLOWER INSTALLATION

against the threaded stud (B) at the other end.

The blower must be able to be positioned entirely onto the pad.

FIGURE 41

Tilt the blower onto its side. Slide it past the controls and into the clip (C). Secure to the threaded stud using the lock washer and wing nut provided.

Ensure that the blower does not touch the fireplace base or the firebox.

Attach the connectors from the black and white wires to the thermodisc and secure the thermodisc bracket to the securing stud at the bottom left of the unit using a lock washer and wing nut. Ensure that the thermodisc touches the firebox wall.

FIGURE 42

Attach the connectors from the black and red wires to the blower.

Attach and secure the variable speed switch using the nut provided. Plug the harness cord into the receptacle.

The wire harness provided in this kit is a universal harness. When installed, ensure that any excess wire is contained, preventing it from making contact with moving or hot objects.

Because the blower is thermally activated, when turned on, it will automatically start approximately for approximately 30-45 minutes after the fireplace has been turned off. Use of the fan increases the output of heat.

Drywall dust will penetrate into the blower bearings, causing irreparable damage. Care must be taken to prevent drywall dust from coming into contact with the blower or its compartment. Any damage resulting from this condition is not cov-

ELECTRICAL INSTALLATION TO BE DONE BY A QUALI-

FIED INSTALLER and must be connected and grounded in accordance with local codes. In the absence of local codes, use the current CSA C22.1 C

ANADIAN ELECTRICAL CODE in Canada or the ANSI/NFPA 70

NATIONAL ELECTRICAL CODE

in the

United States.

To safely install the fan, turn off the electricity first.

If the fireplace was not previously equipped with a fan: route a grounded 2-wire, 60hz power cable to the junction box. At this point, it must be strain relieved and insulated.

The wire harness provided in this kit is a universal harness. When installed, ensure that any excess wire is contained, preventing it from making contact with moving or hot objects.

B

A

C

To ease installation of the fan, remove the hinge screen and valve control door (lower louvres) from the base of the fireplace.

21

FIGURE 43

FIGURE 44

W415-0381 / E / 02.09.06

22

OPTIONAL FAN INSTALLATION

Position the vibration reducing pad into the clip and onto the threaded stud at the other end, piercing a hole into the pad. The fan assembly must be able to be positioned entirely onto the pad.

Slide the fan assembly past the controls and into the clip.

Secure using the lock washer and nut provided.

Plug the harness cord into the receptacle.

This optional kit is meant to be used only in conjunction with the GD65 Fan Kit, shown above, which may be ordered from your Wolf Steel / Napoleon dealer.

With the thermostatic sensor option, the fan, when turned on, becomes thermally activated, and will automatically run approximately 15-30 minutes after

FIGURE 47 approximately 30-45 minutes after the fireplace has been turned off.

Use of the fan increases the output of heat.

Unplug the power cord from the receptacle. Connect all wires as shown.

Attach and secure the sensor assembly bracket to the securing stud located next to the receptacle/junction box at the bottom left of the unit using the lock washer and wing nut. Ensure that the thermodisc touches the firebox wall.

Plug the power cord back into the receptacle.

GD36 THERMOSTATIC SENSOR CONTROL

When installed, ensure that any excess wire is contained, preventing it from making contact with moving or hot objects.

When lit for the first time, the fireplace will emit a slight odour for a few hours. This is a normal temporary condition caused by the curing of the logs and the "burn-in" of internal paints and lubricants used in the manufacturing process and will not occur again.

After extended periods of non-operation such as following a vacation or a warm weather season, the fireplace may emit a slight odour for a few hours. This is caused by dust particles in the heat exchanger burning off. In both cases, open a window to sufficiently ventilate the room.

Purge the gas line with the glass door removed. Assure that a continuous gas flow is at the burner before re-installing the door.

A. This fireplace is equipped with a pilot which must be lit by hand while following these instructions exactly.

B. Before operating smell all around the fireplace area for gas and next to the floor because some gas is heavier

FIGURE 50

FIGURE 49

W415-0381 / E / 02.09.06

OPERATION / MAINTENANCE

OPERATING INSTRUCTIONS

than air and will settle on the floor

C. Use only your hand to turn the gas control knob. Never use tools. If the knob will not turn by hand, do not try to repair it. Call a qualified service technician. Force or attempted repair may result in a fire or explosion.

D. Do not use this fireplace if any part has been under water.

Immediately call a qualified service technician to inspect the fireplace and replace any part of the control system and any gas control which has been under water.

• Turn off all gas to the fireplace.

• Open windows.

• Do not try to light any appliance.

23

FOR YOUR SAFETY READ BEFORE LIGHTING:

• Do not touch any electric switch; do not use any phone in your building.

• Immediately call your gas supplier from a neighbour's phone. Follow the gas supplier's instructions.

• If you cannot reach your gas supplier, call the fire department.

WARNING: The gas valve has an interlock device which will not allow the pilot burner to be lit until the thermocouple has cooled. Allow approximately 60 seconds for the thermocouple to cool.

When lighting and re-lighting, the gas knob cannot be turned from pilot to off unless the knob is depressed

WHAT TO DO IF YOU SMELL GAS slightly.

1. Stop! Read the above safety information on this label.

2. Turn off all electric power to the fireplace.

3. Turn the gas knob clockwise to off.

including near the floor. Stop! Follow "B" in the above safety information on this label. If you don't smell gas go the next step.

5. Turn gas knob counter-clockwise to pilot.

6. Depress slightly and hold gas knob while lighting the

LIGHTING INSTRUCTIONS pilot with the push button ignitor. Keep knob depressed for one minute, then release. If pilot does not continue to burn, repeat steps 3 through 5.

Turn off the gas and electrical power before servicing the fireplace.

CAUTION: Label all wires prior to disconnection when serv-

7. With pilot lit, depress and turn gas knob counter-clockwise to on.

8. If equipped with remote on-off switch/thermostat, main burner may not come on when you turn valve to on. Remote switch must be in the on position to ignite icing controls. Wiring errors can cause improper and dangerous operation. Verify proper operation after servicing.

This fireplace and its venting system should be inspected before use and at least annually by a qualified service person. The fireplace area must be kept clear and free of burner.

9. Turn on all electric power to the fireplace.

1. Turn off all electric power to the fireplace if service is to be performed.

combustible materials, gasoline or other flammable vapours and liquids. The flow of combustion and ventilation air must not be obstructed.

1. In order to properly clean the burner and pilot assem-

2. Push in gas control knob slightly and turn clockwise to off. Do not force.

TO TURN OFF GAS bly, remove the logs to expose both assemblies.

2. Keep the control compartment, logs, burner, air shutter opening and the area surrounding the logs clean by vacuuming or brushing, at least once a year.

MAINTENANCE

3. Check to see that all burner ports are burning. Clean out any of the ports which may not be burning or are not burning properly.

4. Check to see that the pilot flame is large enough to engulf the thermocouple and thermopile and reaches toward the burner with the third jet.

5. Replace the cleaned logs.

6. Check to see that the main burner ignites completely on all openings when the gas knob for the burner is turned on. A 5 to 10 second total light-up period is satisfactory. If ignition takes longer, consult your Napoleon dealer / distributor.

7. Check that the gasketing on the sides, top and bottom of the door is not broken or missing. Replace if necessary.

Adjust the pilot screw to provide properly sized flame. Turn in a clockwise direction to reduce the gas flow.

W415-0381 / E / 02.09.06

24

ADJUSTMENTS

PILOT BURNER ADJUSTMENT

Air shutters have been factory set open according to the chart below:

qualified installer!

These settings are for the maximum horizontal vent run.configuration and altitude.

Closing the air shutter will cause a more yellow flame, but can lead to carboning. Opening the air shutter will cause a more blue flame, but can cause flame lifting from the burner ports. The flame may not appear yellow immediately; allow

15 to 30 minutes for the final flame colour to be established.

VENTURI ADJUSTMENT

NG

LP

AIR SHUTTER

1/4"

7/16"

Air shutter adjustment must only be done by a

FIGURE 53

To access the air shutter, remove the two screws that secure the cover to the air housing, taking care not to damage the gasket.

# PART NO. DESCRIPTION

1

2

3

W357-0001

W680-0004

FIGURE 54

5

6

6

4

4

5

W010-0800

W010-0801

W455-0069

W455-0067

W725-0025

W725-0026

7* W385-0245

8* W750-0112

PIEZO IGNITER

THERMOPILE

THERMOCOUPLE

NATURAL GAS PILOT ASSEMBLY

PROPANE GAS PILOT ASSEMBLY

NATURAL GAS PILOT INJECTOR

PROPANE GAS PILOT INJECTOR

NATURAL GAS VALVE

PROPANE VALVE

NAPOLEON LOGO

20FT OF WIRE

9 W010-0864

10 GL-641

VENTURI COVER

LOG SET

11* W361-0016

12* W550-0001

13* W550-0002

14 W135-0198

15 W135-0201

16 W135-0202

GLOWING EMBERS

CHARCOAL EMBERS

CHARCOAL LUMPS

BACK LOG (#1)

LEFT CROSSOVER LOG (#4)

CENTER LOG (#5)

W415-0381 / E / 02.09.06

REPLACEMENTS

Contact your dealer for questions concerning prices and availability of replacement parts. Normally all parts can be ordered through your Napoleon dealer or distributor.

FOR WARRANTY REPLACEMENT PARTS

,

A PHOTOCOPY OF

THE ORIGINAL INVOICE WILL BE REQUIRED TO HONOUR

THE CLAIM

.

When ordering replacement parts always give the following information:

1. M

ODEL

& S

ERIAL

N

UMBER OF FIREPLACE

2. I

NSTALLATION DATE OF FIREPLACE

3. P

ART

N

UMBER

4. D

ESCRIPTION OF PART

5. F

INISH

*

IDENTIFIES ITEMS WHICH ARE NOT ILLUSTRATED

.

FOR

FURTHER INFORMATION

,

CONTACT YOUR NAPOLEON

DEALER

.

25

REPLACEMENT PARTS

17 W135-0203

18 W135-0199

19 W135-0200

20 W010-0770

21 W455-0026

21 W455-0003

22* W361-0014

23 W500-0028

24* W500-0205

25 W585-0138

26 W185-0020

RIGHT CROSSOVER LOG (#6)

SMALL LEFT LOG (#2)

SMALL RIGHT LOG (#3)

BLACK DOOR

C

/

W

GLASS

#38 NATURAL GAS ORIFICE

#54 PROPANE GAS ORIFICE

VERMICULITE

FIRESTOP SPACER (FLEX VENTING)

RESTRICTOR PLATE

VENT HEAT SHIELD

GRATE

* GD420 (5 FT)

PART NO.

DESCRIPTION

27 W010-0772 5" FLEXIBLE ALUMINIUM LINER - (5

FT

)

C

/

W

27 W730-0012

SPACERS

8" FLEXIBLE ALUMINIUM LINER - (5

FT

)

* GD430 (10 FT)

PART NO.

DESCRIPTION

28 W730-0013

28 W010-0773

29 W010-0810

8" FLEXIBLE ALUMINIUM LINER - (10

FT

)

5" FLEXIBLE ALUMINIUM LINER - (10

FT

)

C

/

W SPACERS

WALL SUPPORT ASSEMBLY

30 PERISCOPE - GD401

31 WALL TERMINAL KIT - GD422

32 1/12 TO 7/12 PITCH -GD410

32 8/12 TO 12/12 PITCH

32 FLAT ROOF

-GD411

-GD412

PART NO. DESCRIPTION

FLEXIBLE VENT KITS

33 W010-0774

34 W120-0015

35 W170-0086

36 W010-0453

37 W263-0065 /

W263-0066 /

W263-0067

AIR TERMINAL

VERTICAL CAP

STORM COLLAR

ROOF SUPPORT

ROOF FLASHING

# PART NO. DESCRIPTION

38* W573-0007

39* W175-0166

39* W175-0002

40 GDL42K

40 GDL42PB

10.3OZ TUBE HIGH TEMP SEALANT

5" COUPLER

8" COUPLER

LOUVRE KIT -

UPPER

&

LOWER

-

BLACK

LOUVRE KIT - UPPER & LOWER - POLISHED BRASS

40 GDL42SS

S T E E L

41 L42K

TERMINAL KITS

LOUVRE KIT -

UPPER

&

LOWER

-

BRUSHED STAINLESS

LOUVRE KIT -

UPPER

&

LOWER

-

BLACK

41 L42PB

41 L42SS

42 GDOI42BG

42 GDOI42K

42 GDOI42G

42 GDOI42SS

43* W690-0001

44* W660-0010B

44* W660-0011B

45* W660-0013

46* GD825N

46* GD825P

ROOF TERMINAL KITS

LOUVRE KIT -

UPPER

&

LOWER

-

POLISHED BRASS

LOUVRE KIT - UPPER & LOWER - BRUSHED STAINLESS STEEL

ORNAMENTAL INSET -

BRUSHED GOLD

ORNAMENTAL INSET -

BLACK

ORNAMENTAL INSET -

GOLD

ORNAMENTAL INSET -

STAINLESS STEEL

MILLIVOLT THERMOSTAT

REMOTE CONTROL -

ADVANTAGE

REMOTE CONTROL -

ADVANTAGE PLUS

MODULATING THERMOSTATIC HAND HELD REMOTE

MODULATING VALVE REGULATOR

FOR

W660-0013 -

NG

MODULATING VALVE REGULATOR FOR W660-0013 - P

47 W500-0163

48 GD501

49* W585-0096

50* W010-0810

51* W175-0170

52 W170-0086

53 W585-0092

54 GZ550-1KT

55* GD65

56* GD36

57* W500-0033

58* KB35

59 GA-566

60* W690-0005

61* GA-70

62 GA-72

63* W175-0211

63* W175-0212

ACCESSORIES

FIRESTOP SPACER (RIGID VENTING)

HEAT GUARD

SOFFIT HEAT SHIELD

WALL SUPPORT ASSEMBLY

DURA-VENT ZERO CLEARANCE ADAPTOR

VENT PIPE COLLAR

VENT PIPE SHIELD

BLOWER KIT

FAN KIT

THERMOSTATIC SENSOR CONTROL KIT

FOR USE WITH GD

65

ONLY

VARIABLE SPEED SWITCH WALL MOUNTING PLATE

VARIABLE SPEED SWITCH

HOT AIR DISTRIBUTION KIT

THERMOSTAT - 110V

FOR USE WITH

GA-566

ONLY

EXTENSION KIT - 5

FT

HOT AIR EXHAUST KIT

CONVERSION KIT - NG LP

CONVERSION KIT -

LP

-

NG

W415-0381 / E / 02.09.06

26

W415-0381 / E / 02.09.06

TROUBLE SHOOTING GUIDE

B

EFORE ATTEMPTING TO TROUBLESHOOT

,

PURGE YOUR UNIT AND INITIALLY LIGHT THE PILOT AND THE MAIN BURNER WITH THE GLASS DOOR REMOVED

.

SYMPTOM PROBLEM TEST SOLUTION

Main burner goes out; pilot stays on.

Pilot flame is not large enough or not engulfing the thermopile

- turn up pilot flame.

- replace pilot assembly.

Thermopile shorting - clean thermopile connection to the valve. Reconnect.

- replace thermopile / valve.

- shorten wire to correct length or wire gauge.

Remote wall switch wire is too long; too much resistance in the system.

Faulty thermostat or switch.

- replace.

Main burner goes out; pilot goes out.

Pilot goes out when the gas knob is released.

The gas valve has an interlock device which will not allow the pilot burner to be lit until the thermocouple has cooled. Allow approximately 60 seconds for the thermocouple to cool.

Refer to "MAIN BURNER GOES OUT; PILOT STAYS ON"

Vent is blocked

Vent is re-circulating

- check for vent blockage.

- check joint seals and installation.

5" flexible vent has become disconnected from fireplace.

- re-attach to fireplace.

System is not correctly purged.

- purge the gas line with the glass door removed.

Out of propane gas.

Pilot flame is not large enough

Pilot flame is not engulfing the thermocouple.

Thermocouple shorting / faulty.

Faulty valve.

- fill the tank.

- turn up the pilot flame.

- gently twist the pilot head to improve the flame pattern around the thermocouple.

- loosen and tighten thermocouple.

- clean thermocouple and valve connection.

- replace thermocouple.

- replace valve.

- replace.

Pilot burning; no gas to main burner; gas knob is on 'HI'; wall switch / thermostat is on.

Pilot will not light.

Themostat or switch is defective.

- connect a jumper wire across the wall switch terminals; if main burner lights, replace switch / thermostat.

Wall switch wiring is defective.

- disconnect the switch wires & connect a jumper wire across terminals 1 & 3; if the main burner lights, check the wires for defects and

/ or replace wires.

Main burner orifice is plugged. - remove stoppage in orifice.

Faulty valve.

- replace.

No spark at pilot burner

Out of propane gas

Spark gap is incorrect

No gas at the pilot burner

- check if pilot can be lit by a match

- check that the wire is connected to the push button ignitor.

- check if the push button ignitor needs tightening.

- replace the wire if the wire insulation is broken or frayed.

- replace the electrode if the ceramic insulator is cracked or broken.

- replace the push button ignitor.

- fill the tank.

- spark gap should be 0.150" to 0.175" (5/32" to 11/64" approx.) from the electrode tip and the pilot burner. To ensure proper electrode location, tighten securing nut (finger tight plus 1/4 turn).

- check that the manual valve is turned on.

- check the pilot orifice for blockage.

- replace the valve.

- call the gas distributor.

W415-0381 / E / 02.09.06

27

28

SYMPTOM PROBLEM TEST SOLUTION

Pilot goes out while standing;

Main burner is in

'OFF' position.

Flames are consistently too large or too small.

Carboning occurs.

Gas piping is undersized.

Unit is over-fired or underfired.

- turn on all gas appliances and see if pilot flame flutters, diminishes or extinguishes, especially when main burner ignites. Monitor appliance supply working pressure.

- check if supply piping size is to code. Correct all undersized piping.

- check pressure readings:

Inlet pressure can be checked by turning screw (A) counter-clockwise 2 or 3 turns and then placing pressure gauge tubing over the test point. Gauge should read 7" (minimum 4.5") water column for natural gas or 13" (11" minimum) water column for propane. Check that main burner is operating on "HI".

Outlet pressure can be checked the same as above using screw (B).

Gauge should read 3.5" water column for natural gas or 10" water column for propane. Check that main burner is operating on "HI".

AFTER TAKING PRESSURE READINGS, BE SURE TO TURN

SCREWS CLOCKWISE FIRMLY TO RESEAL. DO NOT OVERTORQUE.

Leak test with a soap and water solution.

Flames are very aggressive.

Door is ajar

Venting action is too great.

- fit door assembly into the lower support brackets and secure the four door latches.

-restrict vent exit with restrictor plate, W500-0205 .

Main burner flame is a blue, lazy, transparent flame.

Blockage in vent.

Incorrect installation.

- remove blockage. In extremely cold conditions, ice buildup may occur on the terminal and should be removed as required.

- refer to Figure 23 to ensure correct location of storm collars.

Carbon is being deposited on glass, logs or combustion chamber surfaces.

Air shutter has become blocked

Flame is impinging on the logs or combustion chamber.

White / grey film forms.

Sulphur from fuel is being deposited on glass, logs or combustion chamber surfaces.

Remote wall switch is in "OFF" position; main burner comes on when gas knob is turned to "ON" position.

Wall switch is mounted upside down

Remote wall switch is grounding.

Remote wall switch wire is grounding.

Faulty valve.

- ensure air shutter opening is free of lint or other obstructions.

- check that the logs are correctly positioned.

- open air shutter to increase the primary air.

- check the input rate: check the manifold pressure and orifice size as specified by the rating plate values.

- check that the door gasketing is not broken or missing and that the seal is tight.

- check that both 5" and 8" vent liners are free of holes and well sealed at all joints.

- check that minimum rise per foor has been adhered to for any horizontal venting.

- clean the glass with a recommended gas fireplace glass cleaner.

DO NOT CLEAN GLASS WHEN HOT.

If deposits are not cleaned off regularly, the glass may become permanently marked.

- reverse.

- replace.

- check for ground (short); repair ground or replace wire.

- replace.

W415-0381 / E / 02.09.06