Twin Tub Washing Machine

PARTS &

SERVICE

Manual

NARSO MODELS

Doc No. WOI/washer/2001/009

Modified on date 03/08/2001

Page No 1

Subject to modification

SAP_MODEL_NO

1099

MODEL NUMBERS

DESCRIPTION

WASHING MACHINE -ROPER - APWH

1100

1104

WASHING MACHINE -SUPER PLUS - APWH

WASHING MACHINE -SUPER PLUS -APWH

1109

1113

WASHING MACHINE -SUPER+ APWH -SURINAME

WASHING MACHINE -WWBCM58-E0A-APP.WHITE

2254

2255

WASHING M/C - 110 V AC, 60Hz APWH-PANAMA

WASHING M/C-115 V AC,60Hz APWH-TRINIDAD

MODEL DETAILS

WWBCM58E0A WWBDM58E5A WWBDN58E0A

With pump With pump With pump

110v 110v 110v

WWBDH58E0A WWBDL58E0A WWBDI58E3A

No pump No pump No pump

110v 110v 220v

OLD_MODEL_NUMBER

WWBDQ59E0

WWBDS50E8

WWBCP59E6

WWBDJ58E4

WWBCM58E0

WWBDR58-E0A

WWBDT58-E6A

Doc No. WOI/washer/2001/009

Modified on date 03/08/2001

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Subject to modification

4.

TWIN TUB WASHING MACHINE

CONTENTS

NARSO MODELS

S.NO DESCRIPTION PAGE NO

1. SPECIFICATIONS 6

2. SPECIAL FEATURES OF SUPER PLUS NEW & SUPER NEW 7

EXPLODED VIEW AND PARTS LIST 10

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SPECIFICATIONS

Page No 5

Subject to modification

MODEL: SUPER PLUS NEW & SUPER NEW

NARSO MODELS

1. POWER SOURCE : 110V /60 Hz (Except model BDI58E3A)

2. CAPACITY WASH

SPIN

: 5 KG DRY WEIGHT

: 5 KG WET WEIGHT

3. OVERALL DIMENSIONS : W 750MM/D 490 MM/H-812MM

4. MACHINE WEIGHT PACKED : 37 KGS

5. MOTOR SPEED WASH : 1400 RPM+ 25 RPM

6. MOTOR POWER

(INPUT)

WASH

SPIN

: 330 W

: 150 W

7. WASH SYSTEM : AGITATOR TYPE

8. :

9. WATER LEVEL SELECTION : 3

10. WATER CAPACITY HIGH

MEDIUM

: 50 L

: 43 L

: 36 L

11. AGITATOR SPEED

LOW

: 13 STROKES PER MINUTE

12. INDICATOR

13. DRIVE SYSTEM WASH

SPN

14. WASH TIMER SETTINGS

15. SPIN TIMER SETTINGS

: BUZZER AT THE END OF

SUPER PLUS NEW – WASH/RINSE

SUPER NEW – WASH/RINSE & SPIN

: BELT & PLANETARY GEAR

: DIRECT

: 1 TO 15 MINUTES

: 1 TO 5 MINUTES (Super Plus New only)

: MECHANICAL (Super Plus New only)

Doc No. WOI/washer/2001/009

Modified on date 03/08/2001

SPIN

Page No 6

Subject to modification

FEATURES OF – SUPER PLUS NEW & SUPER NEW TWIN TUB

MACHINES

The following are of the main features available in – Super plus New and Super New semi automatic washing machine:

⇒

Stainless steel spin basket with liquid balancing ring.

(Only for SUPER PLUS NEW MODEL)

⇒

Prepainted galvanized sheet for cabinet.

⇒

Unique agitator washing system

⇒

Towel hanger ( Only for SUPER PLUS NEW model)

⇒

True 5-kg wash & matched spin capacity.

⇒

Rat mesh

⇒

Transparent wash lid

⇒

Improved Spin shower option

⇒

Wheels for mobility

⇒

Buzzer indication

⇒

Electro mechanical wash timer

⇒

Drain hose routing on all four sides

⇒

Power card winding facility

⇒

Drain Pump in models BCM58 E0A, BDM58 E5A AND BDN58 E0A

⇒

Hinged wash lid and also easily accessible & can be hinged on the side

⇒

Fuse 3A – Enclosed in Polyphone cover

Doc No. WOI/washer/2001/009

Modified on date 03/08/2001

Page No 7

Subject to modification

1.WASH TIMER

This Electro mechanical timer is meant for selecting the WASH / RINSE duration ranging from 1 minute to 15 minutes. Indications for 3,6,9,12 & 15 minutes are given in the dial. For setting the required duration, the knob has to be rotated in clockwise direction and set at corresponding mark in the dial. Once the knob is set at the required position, the machine is switched on and the timer automatically rewinds in anticlockwise direction while performing

WASH / RINSE. Once the timer knob reaches the 'OFF' position, the buzzer indicates the completion of the cycle and the machine gets automatically switched off.

2 . WASH ACTION

Wash action switch is basically a three position switch viz., HEAVY, NORMAL, & SOFT.

This knob controls the ON and OFF duration of the motor during agitation thereby varying the washing action. The following are the wash timing corresponding to various settings:

3. DRAIN SELECTOR

This is a mechanical, slide type knob with two positions WASH/RINSE and DRAIN. When set at WASH/RINSE position, the drain valve attached to the wash tub is closed thereby allowing the water to get retained in the tub to perform wash/rinse , If the knob Is pushed to

DRAIN mode , the drain and the water in the wash tub is drained out.

4. SPIN TIMER (only in SUPER PLUS NEW Model)

This is a mechanical, spring wound timer meant for setting the spin duration ranging form 1 to 5 minutes. For setting the required duration, the knob has to be rotated clockwise and set at the required mark. Never attempt to rotate the timer in anticlockwise direction. Once the knob is set at the required position, the spin motor starts rotating thereby completing the drying process. Once the cycle is completed, the knob reaches OFF position and thereby the supply to the spin motor is automatically cut off.

Since the spin timer is a spring wound type, in case of any power cut, the same will not be sensed by the timer and it continues to rewind till it reaches the OF POSITION.

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Subject to modification

5. SPIN SHOWER

This is again a tow position knob viz. WASH TUB and SPIN SHOWER. When set at WASH

TUB position, it allows the water to be filled in the wash tub. When set at SPIN SHOWER position, the water gets filled in the spin tub.

Spin shower option is generally used to aid the soap removal form the clothes. During this process, the clothes are loaded in the spin tub and the knob is set at SPIN SHOWER mode.

Water is then filled into the machine. This water gets sprayed over the clothes in spintub.

After 2 minutes of spraying, the water supply needs to be cut off and then spin timer is set

ON for few minutes of spinning. This removes the suds from the clothes effectively.

6. PROGRAM SELECTTOR (applicable only for SUPER NEW model)

In super new models, the spin timer is replacing this three way switch. The three positions available are WASH, SPIN and WASH & SPIN. This switch will work in conjunction with the wash timer (Known as PROGRAM TIMER in SUPER NEW model) as detailed below:

AT WASH POSITION : The wash motor will be ON for the duration set at

AT SPIN POSITON

AT WASH & SPIN

: The spin motor will be ON for the duration set at

: BOTH THE WASH AND SPIN MOTORS will be ON for

the duration set at PROGRAM TIMER

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Subject to modification

POS_NO material PART_CODE DESCRIPTION

1 P013200160D P0132001516-0 LID WASH - APP. WHITE

2 P013200040B P0132001504-0 WINDOW - LID WASH

3 P013200170F P0132001517-0 LID SPIN - APP. WHITE

4 P013200080C P0132001508-0 BRACKET - LID WASH - OFF WHITE

4 P013200280C P0132001528-0 BRACKET - LID WASH - APWH

5 P013200180D P0132001518-0 PANEL FRONT - APP. WHITE

6 P010600020C P0106001502-0 INNER COVER-SPIN

7 P014200010B P0142001501-0 SPIN CAP - PL/SS

8 P010612290B P0106121529-0 FILTER CAP - APWH

9 P010612350A P0106121535-0 COUPLING LINT FILTER - APWH

10 P010612380A P0106120005-0 FILTER NET ASSY

11 S011280120B S011280T012-0 AGITATOR SCREW

12 P010612320G P0106121532-0 AGITATOR - APWH

13 P0132120300 P0132120003-0 BELLOW SPIN ASSY - TT

14 P0106180200 P0106180006-0 DRUM COUPLING ASSY

15 P010618250A P0106180901-0 BRAKE FIX PLATE

16 P010618010H P0106181501-0 UNDER BASE

17 P0132400200 P0132401502-0 DIVERTOR

18 P013200310B P0132005702-0 SPRING LID

19 P014213020B P0142131502-0 COVER - SPIN BASKET - PLASTIC

20 P010613030E P0106130003-0 BALANCE RING ASSEMBLY (TT)

21 P013513020D P0135131501-0 SPIN BASKET - PLASTIC

22 P010613020R P0106130002-0 SHAFT FIX PLATE ASSY

23 P010618040I P0106180004-0 BRAKE WIRE ASSY

24 P013218040B P0132180901-0 PULLEY FAN - BOTTOM (BIG)

24 P013218050B P0132180902-0 PULLEY FAN - TOP (SMALL)

25 P010618240F P0106182503-0 MOTOR - WASH (30MM STACK)

25 P013818010F P0138182501-0 MOTOR - WASH - 110 ~ 127V, 60HZ

26 P0106181601-0 P0106181601-0 GROMMET

27 P0106181800 P0106181503-0 GROMMET SUPPORT PLATE

28 P0106181502-0 P0106181502-0 WHEEL CASTOR

28 P0106182800 P0106181502-0 WHEEL CASTOR

29 P0136181200 P0136180701-0 WHEEL - SHAFT (LONG)

30 P013240250D P0132401525-0 KNOB SLIDE SELECTOR - APP. WHITE

31 P0132401300 P0132401513-0 RETAINER - SPIN SHOWER

32 P0136700100 P0136700001-0 FILL HOSE ASSY - EXPORT

33 P0106123700 P0106121602-0 O RING - TT

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Subject to modification

1 1 1 1 1

1 1 1 1 1 1

1 1 1 1 1 1

1 1 1

1 1 1

1 1 1 1 1 1

1 1 1 1 1 1

1 1 1 1 1 1

1 1 1 1 1 1

1 1 1 1 1 1

1 1 1 1 1 1

1 1 1 1 1 1

1 1 1 1 1 1

1 1 1 1 1 1

1 1 1 1 1 1

1 1 1 1 1 1

1 1 1 1 1 1

1 1 1 1 1 1

1 1 1 1 1 1

1 1 1 1 1 1

1 1 1 1 1 1

1 1 1 1 1 1

1 1 1 1 1 1

1 1 1 1 1 1

1 1 1 1 1 1

1 1 1 1 1 1

1

1 1 1 1 1

3 3 3 3 3 3

1 1 1 1 1 1

4 4 4 4 4 4

4 4 4 4 4 4

4 4 4 4 4 4

1 1 1 1 1 1

1 1 1 1 1 1

1 1 1 1 1

1 1 1 1 1 1

POS_NO material PART_CODE DESCRIPTION

34 P010612010C P0106121601-0 RUBBER RING

35 P0132170000 P0132170000-0 DRIVE ASSY

36 P013212070C P0132121502-0 PULLEY - DRIVEN

37 S011590010A S011590T001-0 NUT (NYLOC)

38 P010612330C P0106121533-0 LOWER WATER INLET - APWH

41 P010618050A P0106181505-0 BAND-BRAKE

42 P0132180300 P0132180003-0 CUSH MOTOR ASSY - TT

43 P010618190C P0106182801-0 DUAL CAPACITOR - (1O+5 MFD)

43 P0138180700 P0138182801-0 DUAL CAPACITOR - (40+15 MFD)

1 1 1 1 1 1

1 1 1 1 1 1

1 1 1 1 1 1

1 1 1 1 1 1

1 1 1 1 1 1

1 1 1 1 1 1

3 3 3 3 3 3

1

1

43 P0138180800 P0138182802-0 DUAL CAPACITOR - (40+20MFD)

44 P013240120F P0132401512-0 BRACKET - TIMER STRIGHT

46 P013240270F P0132401527-0 KNOB SLIDE DRAIN - APP. WHITE

1 1 1 1

1 1 1 1 1 1

1 1 1 1 1 1

47 P013240140B

48 P013240240G

P0132401514-0 HOUSING - CONTROL LEVER (EXPORT)

P0132401524-0 KNOB ROTARY - A - APP. WHITE

49 P013240280G P0132401528-0 CONTROL PANEL - SUPER + - APP. WHITE

49 P013840060G P0138401506-0 CONTROL PANEL - APWH-MEXICO-WHIRLPOOL 1

1 1 1

2 2 2 2 2 2

1 1 1 1

1

50 P013240050A P0132400005-0 SPIN TIMER ASSY- S(3A)-TANGO

51 P013200060D P0132001506-0 COVER - SPLASH - NATURAL

51 P013200260D P0132001526-0 COVER - SPLASH - APWH

52 P013240550B P0132402702-0 ROTARY SWITCH - WASH (SUPER PLUS)

52 P013840010A P0138402701-0 ROTARY SWITCH - WASH - 127V, 60HZ

53 P010600060C P0106001506-0 RETAINER-BRAKE WIRE

54 P0106125300 P0106121606-0 COUNTER FLOW PROTECTOR

55 P010612260I P0106121526-0 TUB - APWH

56 P010600530B P0106001601-0 V-BELT(TWIN TUB)

57 S017100000A S017100T000-0 PIG TAIL CONNECTOR-3 DIA

1

1

1

1

1

1

1

1

1

1

1

1

1

1 1 1 1 1

1 1 1 1 1 1

1 1 1 1 1 1

1 1 1 1 1 1

58 S0171000100

58 S0171000100

59 P013240100A

S017100T001-0 PIG TAIL CONNECTOR-3.8 DIA

S0171000001-0 PIG TAIL CONNECTOR-3.8 DIA

P0132400010-0 MICRO SWITCH ASSY - TT

60 P011050030A P0110502703-0 SWITCH - KICKOUT (3 TERMINAL + LEVER)

61 P0106125100 P0106120002-0 DRAIN ASSY

62 P010612500D P0106121507-0 VALVE CAP

1 1 1 1 1 1

8 8 8 8 8 8

2 2 2

2 2 2

1 1 1 1 1 1

1 1 1

1 1 1 1 1 1

1 1 1 1 1 1

63 P010612460C P0106125701-0 VALVE SPRING

64 P0106122000 P0106121520-0 VALVE ROD-ADJUSTABLE

65 P010612050A P0106121605-0 BELLOWS-VALVE

66 P010612450D P0106125101-0 HOSE-TUB TO DRAIN (D:36, L:275)

67 P010612040G P0106121504-0 INLET JOINT

1 1 1 1 1 1

1 1 1 1 1 1

1 1 1 1 1 1

1 1 1 1 1 1

1 1 1 1 1 1

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Modified on date 03/08/2001

Page No 11

Subject to modification

POS_NO material PART_CODE DESCRIPTION

68 P010612520E P0106121505-0 VALVE HOUSING

69 P013200250C P0132001525-0 BASE WATER PASSAGE - APWH

70 P013200010I P0132000901-0 BRACKET-BRAKE WIRE

71 P010612280D P0106121528-0 COVER SLIDER - APWH

72 P014212020D P0142121502-0 SLIDER - ADJ. OVERFLOW - APWH

73 P010612470F P0106125102-0 HOSE-ADJUSTABLE OVERFLOW

74 P010612300A P0106121530-0 STRAINER - APWH

75 P010612310B P0106121531-0 STRAINER BRACKET - APWH

76 P0142000700 P0142001507-0 INSPECTION COVER - HIPS - APWH

77 P010612070D P0106120007-0 INNER EARTH ASSY

77 P0136180500 P0136182605-0 INNER EARTH - WMOTOR JT / SM JT. - 300L

78 P013240570B P0132400006-0 FUSE ASSY (3A) - TT

78 P013840080A P0138400008-0 FUSE ASSY - 6.3A/240V - SCREW TYPE

79 P0136400500 P0136402802-0 POWER CORD - 2FLAT PIN-ONE ROUND PIN

80 P0136180100 P0106125104-0 DRAIN HOSE

80 P0136180100 P0136185101-0 DRAIN HOSE - EXPORT

81 P013621050G P0136211001-0 CABINET - APP. WHITE - EXPORTS

82 P010612340D P0106121534-0 OVERFLOW FILTER - APWH

83 P0106182600 P0106185701-0 STRING-BRAKE

84 P013200270C P0132001527-0 TOP PLATE - APWH

85 P010618220D P0106182504-0 MOTOR SPIN -20MM

85 P013818020D P0138182502-0 MOTOR - SPIN - 110 ~ 127V, 60HZ

86 P013240260K P0132401526-0 KNOB ROTARY - C - APP. WHITE

P010640030B P0106401803-0 DRAIN CABLE - STEEL

P010690150A P0106900015-0 LINT FILTER ASSY - APWH

P011050030A P0110502703-0 SWITCH - KICKOUT (3 TERMINAL + LEVER)

P0115900100 P0115906501-0 CUSHION-UNDER

P011590080A P0115901501-0 DRAIN BEND - EXPORT

P012112010B P0121125101-0 HOSE-VALVE HOUSING TO PUMP (D-36, L275)

P0121180100 P0121180901-0 BRACKET - PUMP

P012140010B P0121400901-0 SPRING PLATE - DRAIN SWITCH

P0132120600 P0132121002-0 HOOK - VALVE ROD

P0132120600 P0142121001-0 HOOK - VALVE ROD

P013240040D P0132401504-0 HOUSING - LEVER CONTROL

P0132400700 P0132400007-0 DRAIN CONTROL ASSY

P013240490B P0132401506-0 BRACKET - ROTARY SWITCH

Doc No. WOI/washer/2001/009

Modified on date 03/08/2001

1 1 1 1 1 1

1 1 1 1 1 1

1 1 1 1 1 1

1 1 1 1 1 1

1 1 1 1 1 1

1 1 1 1 1 1

1 1 1 1 1 1

1 1 1 1 1 1

1 1 1 1 1 1

1 1 1

1 1 1 1 1 1

1

1 1 1 1 1

1 1 1 1 1 1

1 1 1

1 1 1

1 1 1 1 1

1 1 1 1 1 1

1 1 1 1 1 1

1 1 1 1 1 1

1

1 1 1 1 1

1 1 1 1 1 1

1 1 1

1 1 1 1 1 1

1 1 1

1 1 1 1 1 1

1 1 1

1 1 1

1 1 1

1 1 1

1 1 1

1 1 1

1 1 1

1 1 1 1 1 1

1 1 1 1 1 1

Page No 12

Subject to modification

POS_NO material PART_CODE DESCRIPTION

P013290010E P0132906501-0 CUSHION - TOP

P0132900300 P0132906503-0 TOP COVER - EDGE

P0132900400 P0132906504-0 TOP COVER - MIDDLE

P013290050B P0132906505-0 CUSHION - MIDDLE

P0138220100 P0138220001-0 PUMP ASSEMBLY - 127V - 60HZ

P013890080B P0138906502-0 BOX PACKING - SRILANKA

P0142400900 P0142401509-0 BRACKET - MICRO SWITCH

1 1 1 1 1 1

2 2 2 2 2 2

1 1 1 1 1 1

1 1 1 1 1 1

1 1 1

1 1 1 1 1 1

1 1 1 1 1 1

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Modified on date 03/08/2001

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Subject to modification

Trouble shooting chart

S.NO PROBLEM POSSIBLE CAUSE

1 Shock/Current Leak Earth Not Proper

REMEDY

Connect Proper

Earthing

2 Machine Not Functioning No Supply At The Power Point Check Electrical

Supply At Socket

Plug Switch Is Not On

Blown Up Fuse

Switch On The Plug

Replace Fuse

Defective Power Cord

Defective Wash Timer

Defective Capacitor

Defective Drive Assy

Defective Drive Belt

Refer CCG *

Refer CCG

Refer CCG

Refer CCG

Replace

3 No Drain Drain Hose Hooked On

Machine

Place The Drain Hose

At Ground Level

Kinked / Clogged Drain Hose Remove / Clean

Drain Valve Control Wire Reconnect Drain

4 No Agitation

Control Cable Cut

Clogged Drain Valve

Wash Timer Defective

Wash Motor Defective

Drive Belt Cut

Defective Drive Assy

Defective Capacitor

Replace Cable

Clean Drain Valve

Refer CCG

Refer CCG

Replace Drive Belt

Refer CCG

Refer CCG

5 One Side Agitation Defective Wash Timer

Defective Wash Motor

Defective Drive Assy

6 Noisy Agitation Loose Drive Belt

Defective Drive Assy

Loose Agitator

Defective Wash Motor

7 Leak During Drain

8 No Spin

Defective Drain Valve

Punctured Drain Hose

Lid Open

Defective Lid Switch

Defective Capacitor

Defective Spin Motor

9 Noisy Spin

Defective Brake Cable

Defective Spin Basket

Loose Coupling Bolt

Loose Basket Shaft

Defective Spin Motor

* CCG is the Component Check Guide table in the next page

Doc No. WOI/washer/2001/009

Modified on date 03/08/2001

Refer CCG

Refer CCG

Refer CCG

Adjust

Refer CCG

Fix The Agitator

Refer CCG

Refer CCG

Replace

Close Lid

Replace

Refer CCG

Refer CCG

Replace

Replace

Tighten

Tighten

Refer CCG

Page No 17

Subject to modification

COMPONENT CHECK GUIDE

S.NO COMPONENT NATURE OF TESTING PROCEDURE

PROBLEM

REMEDY

1 Machine Gives Check for proper earthing to

shock

Inform customer which the machine is connected to correct for using multimeter. proper earthing

Check voltage between

Phase & Neutral

Phase & Earth both should be equal.

Check continuity between

Neutral & Earth

If found to be short Earthing is

defective

2 Fuse Blown Using multimeter check continuity Replace the fuse between both the ends.

3 Power cord

4 capacitor

Discontinuity Check for proper continuity between plug side and machine side also check for short circuit between wires

Replace power cord

Not functioning

WARNING

DISCHARGE

BEFORE

HANDLING

Check the capacitor with the multimeter in continuity mode.

The meter should first read ohms and gradually the needle should swing back to infinity Ohms. It indicates a good capacitor and any thing other than this is defective.

Replace the capacitor

5 Wash Motor Does not run Check the winding resistance Replace the wash using a multimeter between wires motor

BLACK & BLUE 37.6 Ohms approx. BLACK & YELLOW 42.6

Ohms. If the resistances are not as per the given value it could be short or open

6 Spin Motor Does not run Check the winding resistance using a multimeter between wires motor

BLACK & BROWN 69 Ohms

Replace the Spin approx. BLACK & WHITE 77.5

Ohms. If the resistances are not as per the given value it could be short or open

Doc No. WOI/washer/2001/009

Modified on date 03/08/2001

Page No 18

Subject to modification

COMPONENT CHECK GUIDE

Cont’d

7 Wash / Spin motor

8 Timer

Noisy Operation

Wash / Spin

Visually check the damages on pulley and refer, also check for free rotation of the rotor. If any damages noticed or the rotor not rotating freely indicates defective motor (Wash & Spin).

Replace the

Wash / Spin motor. leakage

Replace the motor. between body and terminals using a multimeter. If meter shows continuity, it indicates motor is defective.

No spin Check continuity between the terminals of the spin timer using a timer multimeter.

Replace the spin

1. In OFF position the meter should read infinit resistance.

2. In ON position the meter should read zero Ohms.

If the meter not showing as per above statements it indicates defective spin timer

Not advancing Set the Timer to one position and check the knob whether coming back to OFF position. If not coming indicates defective spin timer.

Replace the spin timer.

9 Wash Timer Not advancing /

No Wash

Set the timer to one position and check the knob whether coming back to OFF position after switching On the machine. If not coming indicates defective wash timer

Replace the wash timer.

11 Circuit breaker No spin

12 Drive assy

Adjust / Replace the circuit breaker and check for the continuity using a multimeter. If no continuity indicates circuit breaker defective.

Make contact between the two leads to the circuit breaker assy.

Noisy agitation Visually check for excessive play in the shaft. If anything as above noticed indicates defective drive assy.

Replace the drive assy

Doc No. WOI/washer/2001/009

Modified on date 03/08/2001

Page No 19

Subject to modification