Simplicity/Snapper 5/14 (CE), SAC55140BV, E55140BV, 8/14 (CE) Chipper Shredder Operator's Manual

OPERATOR’S MANUAL

Chipper / Shredder

5/14 Series

Mfg. No.

Description

1694910 Model 5/14, 5.5HP Simplicity Chipper / Shredder

1694898 Model 5/14, 5.5HP Simplicity Chipper / Shredder (CE)

7085637 Model SAC55140BV , 5.5HP Snapper Chipper / Shredder

7800070 Model E 5 5140BV , 5.5HP Snapper Chipper / Shredder (CE)

8/14 Series

Mfg. No.

Description

1694678 Model 8/14, 8HP Simplicity Chipper / Shredder

Manual No. 1732150

Revision 00

Rev. Date 10/2005

TP 100-4240-00-CS-SN

Table of Contents

Safety Rules & Information.................................2

Safety Decals ..........................................................6

Safety Icons ............................................................7

Identification Numbers ............................................8

Features & Controls ............................................9

Control Functions ....................................................9

Operation ...........................................................10

General Operating Safety .....................................10

Adding Fuel ...........................................................10

Starting the Engine ...............................................10

Stopping the Engine..............................................11

Processing Materials.............................................11

Chipping / Shredding Recommendations .............12

Storage .................................................................12

Regular Maintenance ........................................13

Maintenance Schedule & Procedures...................13

Check for Loose Hardware ...................................13

Check Safety Labels .............................................13

Inspect Cone, Hopper, & Guards ..........................13

Clean Debris from Engine & Chipper ....................14

Inspect / Rotate Shredding Hammers ...................14

Inspect Chipping Knives .......................................15

Check / Change Engine Air Cleaner .....................15

Replace Spark Plug ..............................................15

Engine Oil Type and Capacity ..............................16

Check Engine Oil Level.........................................16

Change Engine Oil ................................................16

Troubleshooting & Repair.................................17

Troubleshooting Chart ..........................................17

Repair ...................................................................18

Initial Assembly .................................................20

Initial Assembly .....................................................20

Specifications ....................................................23

Parts & Accessories..........................................24

NOTE: In this manual, “left” and “right” are referred to as seen from the operating position.

1

Safety Rules & Information

Operating Safety

Congratulations on purchasing a superior-quality piece of lawn and garden equipment. Our products are designed and manufactured to meet or exceed all industry standards for safety.

Power equipment is only as safe as the operator. If it is misused, or not properly maintained, it can be dangerous!

Remember, you are responsible for your safety and that of those around you.

Use common sense, and think through what you are doing. If you are not sure that the task you are about to perform can be safely done with the equipment you have chosen, ask a professional: contact your local authorized dealer.

Read the Manual

The operator’s manual contains important safety information you need to be aware of BEFORE you operate your unit as well as DURING operation.

Safe operating techniques, an explanation of the product’s features and controls, and maintenance information is included to help you get the most out of your equipment investment.

Be sure to completely read the Safety Rules and Information found on the following pages. Also completely read the Operation section.

Children

Tragic accidents can occur with children. Do not allow them anywhere near the area of operation. Children are often attracted to the unit and usage activity. Never assume that children will remain where you last saw them.

If there is a risk that children may enter the area where you are operating, have another responsible adult watch them.

2

Moving Parts

This equipment has many moving parts that can injure you or someone else. However, if you follow all the rules in this book, the unit is safe to operate.

The chipper/shredder has spinning blades that can amputate hands and feet. Do not allow anyone near the equipment while it is running! Do not place hands or feet in the hopper or chipper cone, or discharge chute.

Safety Rules and Information

Thrown Objects

This unit discharges debris at high speeds. Always wear protective goggles and do not operate without the debris bag in place. Also, do not allow anyone in the area while the unit is running! If someone does enter the area, shut the unit off immediately until they leave. Organize the work area prior to starting work.

Fuel and Maintenance

Gasoline is extremely flammable. Its vapors are also extremely flammable and can travel to distant ignition sources. Gasoline must only be used as a fuel, not as a solvent or cleaner. It should never be stored any place where its vapors can build up or travel to an ignition source like a pilot light. Fuel belongs in an approved, plastic, sealed gas can, or in the fuel tank with the cap securely closed. Spilled fuel needs to be cleaned up immediately.

Proper maintenance is critical to the safety and performance of your unit.

Be sure to perform the maintenance procedures listed in this manual, especially periodically testing the safety system.

3

Safety Rules & Information

Read these safety rules and follow them closely. Failure to obey these rules could result in loss of control of unit, severe personal injury or death to you, or bystanders, or damage to property or equipment.

This unit is capable of amputating hands and feet and throwing objects. The triangle in text signifies important cautions or warnings which must be followed.

PREPARATION

1. Do not operate the equipment without wearing adequate outer garments and safety goggles. Avoid loose-fitting clothes and use protective footwear that will improve footing on slippery surfaces.

TRAINING

1. Read the operating and service instructions carefully.

Be thoroughly familiar with the controls and the proper use of the equipment. Know how to stop the unit and disengage the control quickly.

2. Keep the area of operation clear of all persons, particularly small children, and pets.

GENERAL OPERATION

1. Read, understand, and follow all instructions in the manual and on the unit before starting.

2. Do not put hands or feet near rotating parts or under the machine. Keep clear of the discharge opening at all times.

3. Only allow responsible adults, who are familiar with the instructions, to operate the unit (local regulations can restrict operator age).

4. Be sure the area is clear of other people before operating. Stop the unit if anyone enters the area.

5. Never direct discharge material toward anyone.

Avoid discharging material against a wall or obstruction. Material may ricochet back toward the operator.

6. Operate the machine only in daylight or good artificial light.

7. Do not operate the unit while under the influence of alcohol or drugs.

8. Always wear eye and hearing protection when operating this unit.

9. Keep in mind the operator is responsible for accidents occurring to other people or property.

10. It is a violation of California Public Resource Code

Section 4442 to use or operate the engine on or near any forest-covered, brush-covered, or grass-covered land unless the exhaust system is equipped with a spark arrester meeting any applicable local or state laws. Other states or federal areas may have similar laws.

11. Always operate the chipper/shredder outdoors, on a firm, level, earthen or grassy surface where the unit will be stable and stay in position. Never attempt to operate the unit on a slope, or on a wet or slippery surface where you could slip and fall toward the chipper cone or hopper openings.

12. Never operate the chipper/shredder on asphalt, concrete, or other hard surfaces as material being ejected out of the discharge chute could ricochet, causing injury to you or bystanders.

13. Always obey the size limitations for tree limbs and branches stated in the Waste Materials Guide portion of this manual.

14. Never leave the machine running unattended. Always turn off the engine, wait for the rotor to come to a complete stop, and disconnect the spark plug before leaving the area. Always move the unit to a safe storage area when not in use.

4

15. Always maintain secure footing and solid balance while starting or operating the chipper/shredder.

Never lean directly over the machine.

16. Always stand to the side of the chipper cone when feeding tree limbs and branches into the unit, as tree limbs, branches, and harder woods may kick back while being chipped.

17. Always keep hands out of the chipper cone and shredder hopper when feeding materials. Never wrap fingers tightly around branches as you are feeding them into the unit, as a sudden inward surge could pull your hands and arms into the unit.

18. Never allow material to build up in the discharge area or shredding chamber, as this may cause new material being fed into the machine to kickback with sufficient force to injure you or other bystanders.

19. Never allow material to build up around the engine during chipper/shredder operation. This could result in a fire, or overheating of the engine.

20. Never attempt to reposition or move the chipper/shredder unit while it is running. Doing so could cause the machine to tip over, and reaching to steady the unit could result in accidental insertion of your hands into the chipper cone or shredder hopper areas.

21. Never continue to operate the machine if it starts making unusual noise or vibration. Shut the engine off immediately, allow the rotor to stop, disconnect the spark plug wire and secure the wire away from the spark plug. Inspect the unit for any signs of damage or foreign material in the chipping or shredding areas.

Remove any solid material that may be preventing the unit from operating properly.

22. Never attempt to clear clogs from the chipper cone, shredder hopper or discharge chute while the unit is running. Always shut the engine off, allow the rotor to come to a complete stop, and remove the spark plug wire from the spark plug before removing excess materials.

23. Never attempt to perform any maintenance, repairs, or attachment of accessories while the unit is running.

Always shut the unit off, allow the rotor to come to a complete stop, and remove the spark plug wire from the spark plug before beginning these activities.

24. Always make sure that the shredding chamber, shredder hopper, and chipper cone are empty before starting the unit after it has been idle. Attempting to start the unit with material in these areas could cause the engine starting cord to stop suddenly, injuring your hand and fingers, or toppling the unit over.

Vibration is generally a warning sign of trouble.

25. Before cleaning, repairing, or inspecting, shut off the engine and make certain that all moving parts have come to a complete stop. Disconnect the spark plug wire and secure the wire away from the spark plug to prevent accidental starting.

26. Do not operate the engine in a confined space where dangerous carbon monoxide fumes can collect.

27. Never operate the machine without proper guards, plates, or other safety protective devices in place.

Safety Rules and Information

28. Use only attachments and accessories approved of by the manufacturer or the machine.

TRANSPORTING AND STORAGE

1. Always observe safe refueling and fuel handling practices when refueling the unit after transportation or storage.

2. Never store the unit (with fuel) in an enclosed poorly ventilated structure. Fuel vapors can travel to an ignition source (such as a furnace, water heater, etc.) and cause an explosion. Fuel vapor is also toxic to humans and animals.

3. Always use the hopper handle and built-in wheels to move the chipper/shredder. Never lift the unit using the fuel tank for support. If the unit must be lifted , always use at least two people, and always grip the unit securely using the front leg and hopper handle.

4. Always follow the engine manual instructions for storage preparations before storing the unit for both short and long term periods.

5. Always follow the engine manual instructions for proper start-up procedures when returning the unit to service.

6. Never store the unit or fuel container inside where there is an open flame or pilot light, such as in a water heater. Allow unit to cool before storing.

CHILDREN

Tragic accidents can occur if the operator is not alert to the presence of children. Children are often attracted to the unit and the operating activity. Never assume that children will remain where you last saw them.

1. Keep children out of the work area and under the watchful care of another responsible adult.

2. Be alert and turn unit off if children enter the area.

3. Never allow children to operate the unit.

EMISSIONS

1. Engine exhaust from this product contains chemicals known, in certain quantities, to cause cancer, birth defects, or other reproductive harm.

2. Look for the relevant Emissions Durability Period and

Air Index information on the engine emissions label.

IGNITION SYSTEM

1. This spark ignition system complies with Canadian

ICES-002.

SERVICE AND MAINTENANCE

Safe Handling of Gasoline

1. Extinguish all cigarettes, cigars, pipes, and other sources of ignition.

2. Use only approved gasoline containers.

3. Never remove the gas cap or add fuel with the engine running. Allow the engine to cool before refueling.

4. Never fuel the machine indoors.

5. Never store the machine or fuel container where there is an open flame, spark, or pilot light such as near a water heater or other appliance.

6. Never fill containers inside a vehicle or on a truck bed with a plastic bed liner. Always place containers on the ground away from your vehicle before filling.

7. Remove gas-powered equipment from the truck or trailer and refuel it on the ground. If this is not possible, then refuel such equipment on a trailer with a portable container, rather than from a gasoline dispenser nozzle.

8. Keep nozzle in contact with the rim of the fuel tank or container opening at all times until fueling is complete. Do not use a nozzle lock-open device.

9. If fuel is spilled on clothing, change clothing immediately.

10. Never over-fill the fuel tank. Replace gas cap and tighten securely.

11. Use extra care in handling gasoline and other fuels.

They are flammable and vapors are explosive.

12. If fuel is spilled, do not attempt to start the engine but move the machine away from the area of spillage and avoid creating any source of ignition until fuel vapors have dissipated.

13. Replace all fuel tank caps and fuel container caps securely.

14. Never run the unit in an enclosed area where carbon monoxide fumes may collect.

15. Keep nuts and bolts tight and keep equipment in good condition.

16. Keep unit free of grass, leaves, or other debris buildup. Clean up oil or fuel spillage. and remove any fuelsoaked debris. Allow machine to cool before storage.

17. If you strike an object, stop and inspect the machine.

Repair, if necessary, before restarting.

18. Never make adjustments or repairs with the engine running.

19. Maintain or replace safety and instructions labels, as necessary.

20. Do not use gasoline containing METHANOL, gasohol containing more than 10% ETHANOL, gasoline additives, or white gas because engine/fuel system damage could result.

21. If the fuel tank must be drained, it should be drained outdoors.

22. Replace faulty silencers/mufflers.

23. Use only factory authorized replacement parts when making repairs.

24. Always comply with factory specifications on all settings and adjustments.

25. Only authorized service locations should be utilized for major service and repair requirements.

26. Never attempt to make major repairs on this unit unless you have been properly trained. Improper service procedures can result in hazardous operation, equipment damage and voiding of manufacturer’s warranty.

27. Do not change engine governor settings or overspeed the engine. Operating the engine at excessive speed can increase the hazard of personal injury.

28. Keep machine, attachments, and accessories in safe working condition.

29. Check the engine mounting bolts and other hardware at frequent intervals for proper tightness to be sure the equipment is in safe working condition.

30. Always refer to the operating instructions for important details if the machine is to be stored for an extended period.

31. The collector bag will deteriorate with time and use.

Inspect it regularly and replace if it becomes worn.

5

Safety Decals

Safety Decals

This unit has been designed and manufactured to provide you with the safety and reliability you would expect from an industry leader in outdoor power equipment manufacturing.

Although reading this manual and the safety instructions it contains will provide you with the necessary basic knowledge to operate this equipment safely and effectively, we have placed several safety labels on the unit to remind you of this important information while you are operating your unit.

All DANGER, WARNING, CAUTION and instructional messages on your unit should be carefully read and obeyed. Personal bodily injury can result when these instructions are not followed. The information is for your safety and it is important! The safety decals below are on your unit.

If any of these decals are lost or damaged, replace them at once. See your local dealer for replacements.

These labels are easily applied and will act as a constant visual reminder to you, and others who may use the equipment, to follow the safety instructions necessary for safe, effective operation.

Decal - Operating Instructions, North American

Models, Part No. 1721918

DANGER

Amputation Hazard

To avoid serious personal injury from rotating cutting blades, keep hands out of inlet while machine is running.

WARNING

Avoid Serious Injury or Death

• Read and follow the operating instructions.

• Know the location and function of all controls.

• Wear proper safety goggles and hearing

protection.

• Never wear loose clothing.

• Keep hands and clothing clear of material

being pulled into the unit.

• Keep hands and feet away from the discharge

chute area.

• Keep safety devices (guards & shields)

in place and working.

• Do not operate when children or others

are present.

• Be sure all moving parts have stopped

before placing hands near the cutting

blades.

• When leaving the machine, shut off the

engine.

NO HANDS BELOW THIS LINE

1731918

Decal - Operating Instructions, CE Models,

Part No. 1721919

1731919

Decal - Danger, Rotating Cutting

Blades, North American Models

Part No. 1732039

DANGER

Amputation Hazard

To avoid serious personal injury from rotating cutting blades, keep hands out of inlet while machine is running.

1732039

Decal - Danger, Rotating Cutting Blades,

Warning, Debris, North American Models

Part No. 1732181

DANGER

Amputation

Hazard

To avoid serious personal injury from rotating cutting blades, keep hands out of discharge while machine is running.

WARNING

Thrown Objects

Hazard

To avoid serious personal injury from discharged debris, never operate without the discharge bag installed.

1731920

Decal - Danger, Rotating Cutting

Blades, CE Models

Part No. 1731920

1731921

Decal - Danger, Thrown Objects,

Do Not Operate Without Collection

Bag, CE Models

Part No. 1731921

6

Safety Icons

Warning: Read Operator’s

Manual.

Read and understand the

Operator’s Manual before using this machine.

Danger: Amputation Hazard.

To avoid serious personal injury from rotating cutting blades, keep hands out of inlet while machine is running.

Danger: Wear Appropriate Safety

Equipment.

This machine is capable of throwing objects and debris. Always wear safety goggles while operating.

This machine’s operating sound power level is 109 dB(A) or more.

Wear hearing protection while operating.

Warning: Disconnect the Spark

Plug Wire Before Servicing.

Disconnect the spark plug wire, and secure it away from the spark plug before servicing the unit.

Danger: Thrown Objects.

This machine is capable of throwing objects and debris. Keep bystanders away.

Danger: Thrown Objects.

This machine is capable of throwing objects and debris. Keep bystanders and children away when engine is running.

Danger: Do Not Place Hands in the Machine.

To avoid serious personal injury from rotating cutting blades, keep hands out of inlet while machine is running. Do not place hands in areas where this symbol is present.

Safety Icons

7

Identification Numbers

S

A

M

P

LLEE

S

A

P

LLEE

North American /

CE Models

CE Models

(Only)

When contacting your authorized dealer for replacement parts, service, or information you MUST have these numbers.

Record your model name/number, manufacturer’s identification numbers, and engine serial numbers in the space provided for easy access. These numbers can be found in the locations shown.

NOTE: For location of engine identification numbers, refer to the engine owner’s manual.

CE Models: Place the extra copy of the identification tag in the manual

ID Tag

PRODUCT REFERENCE DATA

Model Description Name/Number

Unit PART Number

Dealer Name

Engine Make

Engine Type/Spec

Unit SERIAL Number

Date Purchased

ENGINE REFERENCE DATA

Engine Model

Engine Code/Serial Number

CE Identification Tag Markings

A. Manufacturer’s Identification Number

B. Power Rating in Kilowatts

C. Maximum Engine Speed in Rotations per Minute

D. Sound Pressure at Operator’s Position in Decibels *

E. Manufacturer’s Address

F. Year of Manufacture

G. CE Compliance Logo

H. Mass of Unit in Kilograms

I. Sound Power in Decibels **

C

B

D

A

F

G

E

This unit complies with European Harmonized Lawn Mower

Standard EN 836, European Machinery Directive 98/37/EC, and European EMC Directive 89/336/EC

* Tested according to EN836:1997/A2:2001

** Tested according to 2000/14/EC

CE Specifications

Model Number: 1694898 / 7800070

Engine Maximum RPMs: 3700

Power Rating: 4 kW

Mass: 52kg

Noise Guaranteed Sound Power (LwA): 109 dB(A)

Noise Sound Pressure Level (LpA): 96 dB(A)

I

H

8

Features and

Controls

Figure 1. Controls

Control Functions

The information below briefly describes the function of individual controls. Operating requires the combined use of several controls applied in specific sequences. To learn what combination and sequence of controls to use for various tasks see the OPERATION section.

Engine Stop / Throttle Control

The engine stop / throttle control lever controls turn the engine off and controls the engine speed. Move the throttle right to increase engine speed and left to decrease engine speed. Moving the lever all the way to the left stops the engine. Always operate at FULL throttle (lever fully right).

Choke

Close the choke for cold starting. Open the choke once the engine starts. A warm engine may not require choking. Move the lever right to close the choke.

Fuel Tank

To remove the cap, turn counterclockwise.

Recoil Starter

The recoil starter is used to turn the engine over for starting.

Fuel Shut-Off Valve

The fuel shut-off valve is located below the air cleaner housing. Always close the valve when the unit is not in use.

9

Chipper Cone / Shredder Hopper

Chipper Cone: The chipper cone is located on the front of the unit next to the engine. Insert branches and tree limbs up to approximately 3” (7,6 cm) in diameter into the chipper cone. NEVER insert hands past the mouth of the cone.

Shredder Hopper: The shredder hopper is on top f the unit. Leaves and other light waste can be loaded into the shredder hopper. NEVER insert hands into the hopper .

Debris Bag: Use the debris bag to collect the material discharged from the unit. Do not operate the unit without the debris bag on place.

Operation

General Operating Safety

Be sure to read all information in the Safety and

Operation sections before attempting to operate this unit.

Become familiar with all of the controls and how to stop the unit.

Upon start-up and shut-down, you may hear the metalto-metal sound of the triangular hammers and Jhammers positioning themselves on the rotor. This is normal. If this sound continues after the machine has reached full speed, contact your dealer for an inspection of the unit. Overloading the equipment will shorten its life, and can cause mechanical failures.

Chipper Operation

The chipper is designed to handle tree limbs and branches up to approximately 3” (7,6 cm) in diameter.

The chipping knives also permit the processing of course organic matter like corn stalks. Tree branches must be inserted large-end first into the chipper cone. Since occasional kick-backs may occur, always stand off to the side of the unit. Allow the self-feeding action of the unit to draw the sticks in.

Shredder Operation

The shredder is designed to shred light brush, leaves, and other soft but bulky organic waste. As material is loaded into the shredder hopper it is pulled into path of the triangular and J-hammers by air flow.

Vacuum Attachment (Optional)

DANGER

The exhaust from this product contains carbon monoxide gas. Carbon monoxide is a colorless, orderless, and tasteless gas that can cause dizziness, nausea, unconsciousness, or even brain damage and death if inhaled for prolonged periods.

Operate the unit outdoors in a well ventilated location only. Keep children, pets, and bystanders away.

Failure to follow these instructions may result in serious injury or death.

Adding Fuel

Do not use gasoline containing METHANOL, gasohol containing more than

10% ETHANOL, gasoline additives, or white gas because engine/fuel system damage could result.

WARNING

To avoid serious personal injury from rotating cutting blades, keep hands out of inlet while machine is running.

In addition to the chipper cone and hopper, loose debris may be processed by the Vacuum hose adapter kit.

Leaves may be raked directly into the leaf tray where vacuum action will draw them into the shredder. For hard-to-reach areas, the nozzle and hose assembly may be used. The strength of the Vacuum may be changed using the rotating sleave on the nozzle.

Operating Location

Select an area with firm, level ground, covered by dirt or grass. Do not operate on wet or slick surfaces, or near bystanders. Locate and organize the materials to be processed so that you don’t have to walk in front of the inlet or discharge openings, and so you have adequate room to work safely.

WARNING

Gasoline is highly flammable and must be handled with care. Never fill the tank when the engine is still hot from recent operation. Do not allow open flame, smoking or matches in the area. Avoid over-filling and wipe up any spills.

To add fuel:

1. Remove the fuel cap (see Figure 1).

2. Fill the tank. Do not overfill. Leave room in the tank for fuel expansion. Refer to your engine manual for specific fuel recommendations.

3. Install and hand tighten the fuel cap.

10

Starting the Engine

1. Set the throttle to FULL.

2. Close the choke.

NOTE: A warm engine may not require choking.

3. Place one foot on the front support leg to hold the unit firmly in place.

4. Pull the starting rope out to begin turning the engine over. Pull slowly at first and increase speed with each successive pull.

5. After the engine starts, open the choke and move the engine throttle control to SLOW. Warm up the engine by running it for at least a minute.

8. Set throttle to FULL and begin chipping/shredding.

Stopping the Engine

NOTE: In the event of an emergency the engine can be stopped by setting the throttle control to STOP.

1. Slide the throttle control fully left to the STOP position.

NOTE: Upon start-up and shut-down, you may hear the metal-to-metal sound of the triangular hammers and Jhammers positioning themselves on the rotor. This is normal.

2. After the engine has stopped moving, remove the spark plug wire and remove any debris from the unit and engine.

Processing Materials

Most materials to be processed can be handled more efficiently by following these tips.

Chipping Tips:

• Prune branches down close to the main branch to make feeding them into the chipper cone easier.

• Large, hard, dried tree branches that resist chipping can be processed by rotating them as you alternately insert and retract them.

• If the material to be chipped is extremely hard, kicks back forcefully when being fed into the chipper cone, or cannot be easily controlled, remove the material immediately and set it aside.

• If additional force is required to insert materials into the chipper, the blades probably need to be sharpened. Consult the Troubleshooting and Repair section of this manual, or see your authorized dealer.

• Maintain control of the materials you are feeding to prevent them from whipping around.

• Do not insert short pieces of material into the chipper cone by hand. Use a larger piece of material to force them into the chipper cone.

Shedding Tips

• Don’t overload the shredder by dumping large volumes of material into the hopper opening.

• Alternate loads of wet and dry material to prevent the discharge from becoming plugged.

• Never use any object to force material into the shredding chamber. It could get caught in the shredding hammers and damage the unit.

Figure 2. Chipping.

Figure 3. Shredding.

11

Operation

Operation

Chipping & Shredding Recommendations

Size Limitations Operation Type of Waste

Permitted

Shredding Dry or moist organic material including leaves, plants, flowers, fruits, or vegetables.

Notes

Branches and twigs up to

1/2” diameter and 18” long.

Alternately chip or shred moist green waste with dry waste to avoid plugging of the discharge chute.

Process at a feeding rate that allows the rotor to keep up and maintain a high rate of speed.

Chipping Long, thicker tree limbs or small bunches of smaller sticks grouped together for ease of handling.

Tree limbs and branches, or bundles of small sticks grouped for easier handling.

Maximum diameter of approximately 3” (7,6 cm).

Bulky tree limbs should be pruned close to the main stem. Always use a shorter piece of wood to push end pieces into the chipper cone. Never place hands in the chipper cone.

Never chip very hard or dry materials such as kiln dried dimensional lumber

(2x4’s etc.) or other building materials.

Never use the chipper to process pressure-treated wood products.

Vacuum

Attachment

Light, loose, dry waste such as leaves, grass clippings, or sawdust.

Small materials that will not obstruct the vacuum hose.

The vacuum is engineered for small, loose waste and for cleaning around decorative landscaping and flower beds.

Twigs, wet leaves, and other bulky materials will clog the hose or obstruct the shredding chamber.

Storage

Before you store your unit for the off-season, read the

Maintenance and Storage instructions in the Safety

Rules section, then perform the following steps:

• Perform engine maintenance and storage measures listed in the engine owner’s manual. This includes draining the fuel system, or adding stabilizer to the fuel (do not store a fueled unit in an enclosed structure - see warning).

Before starting the unit after it has been stored:

• Check all fluid levels. Check all maintenance items.

• Perform all recommended checks and procedures found in the engine owner’s manual.

• Allow the engine to warm up for several minutes before use.

12

Regular

Maintenance

Maintenance Schedule & Procedures

The following schedule should be followed for normal care of your unit.

SAFETY ITEMS Before

Each

Use

Every 5

Hours

Every 25

Hours

•

Every

100

Hours

Every

250

Hours

Check for loose hardware

Check all safety labels

Inspect cone, hopper, and guards.

CHIPPER MAINTENANCE ITEMS Before

Each

Use

Clean debris from engine and chipper. ** •

Inspect/Rotate Shredding Hammers

Inspect/Rotate Chipping Knives

ENGINE MAINTENANCE ITEMS

Check Engine Oil Level *

Change Engine Oil * **

Check / Change Engine Air Filter * **

Replace Spark Plug *

Every 5

Hours

Before

Each

Use

•

Every 8

Hours

•

Every 25

Hours

•

•

Every 25

Hours

•

Every

100

Hours

•

Every

250

Hours

Every 50

Hours

Every

100

Hours

•

•

* Refer to engine owner’s manual. Change original engine oil after initial break-in period of 5-8 hours.

** More often in hot (over 85° F: 30° C) weather or dusty operating conditions.

Spring &

Fall

•

•

•

Spring &

Fall

Spring &

Fall

Check for Loose Hardware

Service Interval: Every 5 hours; every spring and fall.

Inspect the unit, checking for loose hardware or components. Pay special attention to the hardware attaching the chipper cone, hopper, axle, and front leg.

Check Safety Labels

Service Interval: Every spring and fall.

Check that the safety labels are in place and undamaged. Sample illustrations and part numbers of the decals can be found on page 6. Replace any damaged or missing decals.

Inspect Cone, Hopper, & Guards

Service Interval: Every spring and fall.

Check that the chipper cone, shredder hopper, and discharge guards are in place, undamaged, and secure.

Replace any damaged or missing parts.

13

Regular Maintenance

A

Figure 4. Clean Debris from Engine Cooling Fins Figure 5. Inspect Shredder Hammers

A. Access Panel

Clean Debris from Engine &

Chipper

Service Interval: Before each use and every 100 hours.

The engine requires air flow to cool itself and for combustion. Before each use, clean any debris from the unit especially from around the air shroud intake, air filter, and muffler. Every 100 hours, remove the engine air shroud and clean out any debris from the engine cooling fins at the locations shown in Figure 4. We recommend having this service performed by an authorized dealer.

Inspect / Rotate Shredding

Hammers

Service Interval: Every 25 Hours, or As Necessary

The shredding hammers of this unit can be rotated to provide a new cutting surface as required. The triangular hammers can be rotated twice, then flipped over for a total of 6 sharp cutting surfaces. The J-hammers can be flipped over once. To inspect the shredding hammers:

WARNING

Amputation hazard. To avoid serious injury from accidental starting, always disconnect the spark plug wire and secure it away from the spark plug when servicing the unit.

Figure 6. Triangular Hammer Wear Area

1. Disconnect the spark plug wire and secure it away from the spark plug.

2. Remove the small circular access panel (A, Figure 5) from the back of the shredder housing.

3. Inspect the cutting edges of the triangular hammers

(Figure 6) and J-hammers (Figure 7).

To rotate or replace the shredding hammers, see the

Troubleshooting and Repair section.

14

Figure 7. J-Hammer Wear Area

Regular Maintenance

Inspect Chipping Knives

Service Interval: Every 25 Hours, or As Necessary

The chipping knives of this unit can be rotated or sharpened to provide a new cutting surface as required.

When inspecting the knives be careful to avoid touching the sharpened edges. To inspect the chipping knives:

1. Disconnect the spark plug wire and secure it away from the spark plug.

WARNING

To avoid serious injury from accidental starting, always disconnect the spark plug wire and secure it away from the spark plug when servicing the unit.

A

Figure 8. Inspect Chipper Knives

A. Chipper Cone

2. See Figure 8. Remove the nuts securing the chipper cone to the front of the chipper. Remove the chipper cone (A) to access the knives.

3. Using the recoil starter, slowly pull the starter rope to rotate the rotor into position so the blades can be seen.

To sharpen or replace the chipper knives, see the

Troubleshooting and Repair section.

Check / Change Engine Air

Cleaner

Service Interval: Every 25 Hours

The engine air cleaner assembly should be opened, inspected, and the filer element replaced every 25 hours, or as required if debris has built up in the assembly.

To replace the air filter and pre-cleaner assembly:

1. Loosen the screw (A, Figure 9) and remove the filter cover (B).

2. Inspect the pre-cleaner (C) and air filter element (D).

If either are soiled, then replace.

3. Insert the new pre-cleaner (C) and air filter element

(D) inside the filter cover (B). Make sure the arrows on the filter element are pointed up, and the lip of the pre-cleaner covers the bottom filter pleats.

4. Insert the cover tabs (F) into the filter base slots.

5. Tilt the cover up into place and tighten the screw (A).

B

A

C

Figure 9. Change Air Filter

A. Screw

B. Filter Cover

C. Pre-Cleaner

D. Air Filter Element

E. Air Filter Base

F. Slots and Tabs

D E

F

Replace Spark Plug

Please contact your authorized dealer to perform this service.

15

Regular Maintenance

Engine Oil Type & Capacity

Select a quality engine oil using the chart in Figure 10.

5.5 HP models require 5/8 quart (0.6L) of oil. 8HP models require 7/8 quart (0.8L) of oil.

Check Engine Oil Level

Service Interval: Before Each Use

Check the engine oil level at the oil fill and level check plug (A, Figure 11).

1. Stop the engine and wait for all moving parts to stop.

2. Remove the oil fill and level check plug (A, Figure 11) by twisting it counter-clockwise. The oil should be filled up to the mouth of the filler opening as shown in the Figure 11 inset.

Change Engine Oil

Service Interval: Every 50 Hours

1. Stop the engine and wait for all moving parts to stop.

Allow the unit to cool before changing the oil.

2. Remove the oil fill and level check plug (A, Figure 11) by twisting it counter-clockwise.

3. Place an oil drain pan below the engine and remove the oil drain plug (B, Figure 11). Allow the oil to drain completely.

4. Reinstall the oil drain plug (B). Tighten the plug to

125 inch pounds (14 Nm)

5. Add oil to the oil fill hole (A) until the oil level is even with the bottom edge of the oil fill hole (Figure 11 inset).

Use oil classified API Service Class SF,

SG, SH, SJ or better with SAE Viscosity:

30 Conventional**

5W-30

10W-30

Conventional*

5W-30, 10W-30 Synthetic

˚F -20 0 20 32 40 60 80 100

˚C -30 -18 -7 0 4 16 27 38

*CAUTION: Air cooled engines run hotter than automotive engines.

The use of non-synthetic multi-viscosity oils (5W-30, 10W-30, etc.)

in temperatures above 40º F (4ºC) will result in higher than normal

oil consumption. When using a multi-viscosity oil, check oil level

more frequently.

**CAUTION: SAE 30 oil, if used below 40º F (4ºC), will result in hard

starting and possible engine bore damage due to inadequate

lubrication.

Figure 10. Oil Recommendations

A

B

Figure 11. Oil Fill and Oil Drain

A. Oil Fill & Level Check Plug

B. Oil Drain Plug

16

Troubleshooting

& Repair

Troubleshooting Chart

While normal care and regular maintenance will extend the life of your equipment, prolonged or constant use may eventually require that service be performed to allow it to continue operating properly.

The troubleshooting guide below lists the most common problems, their causes, and remedies.

See the information on the following pages for instructions on how to perform most of these minor adjustments and service repairs yourself. If you prefer, all of these procedures can be performed for you by your local authorized dealer.

WARNING

To avoid serious injury, perform maintenance on the unit only when the engine is stopped.

Always disconnect the spark plug wire and fasten it away from the plug before beginning the maintenance, to prevent accidental starting of the engine.

PROBLEM CAUSE REMEDY

Engine will not start.

1.

Out of fuel.

2.

Spark plug wire disconnected.

Add fuel.

Reconnect spark plug wire.

3.

Engine controls not set correctly.

Refer to Starting in the Operation section.

4.

Spark plug fouled.

Remove the spark plug, clean or replace.

5.

No compression. Recoil starter See your authorized dealer.

pulls with no resistance.

6.

No spark. Ignition problem.

7.

Old or stale fuel.

See your authorized dealer.

See your authorized dealer.

Engine exhaust is black.

Engine runs but no material is discharged.

1.

Dirty air filter.

2.

Choke closed.

1.

Discharge chute clogged.

2.

Engine not running at full speed.

Replace air filter. See engine manual.

Open choke.

Clean out debris.

Set throttle control to FAST.

Excessive branch vibration when 1.

Chipper knives dull.

chipping materials.

2.

Tree limbs are extremely hard or

Sharpen or replace chipper knives.

Material is not suitable for chipping. dried out.

Unusual noise or vibration when.

1.

Rotor overloaded with material.

processing material.

2.

Hammers are broken, bent, or loose.

3.

Hammers frozen in place.

Allow unit to clear itself before adding more material to the hopper.

Check assembly. Tighten or replace as required.

Check for obstructions and debris. Repair as necessary.

Vacuum not working.

1.

Hopper lid not in place.

2.

Material too wet.

3.

Hose not attached properly.

4.

Hose obstructed or damaged.

5.

Engine not running at full RPM.

Install lid.

Allow material to dry.

Attach hose per instructions (see hose kit).

Clear blockage or replace.

Set throttle control to FAST.

17

Troubleshooting & Repair

Figure 12. Removing the Shredder Hopper Figure 13. Removing the Rotor Housing

Repair

Shredding Hammer Rotation and

Replacement

The cutting edges of the shredding hammers may eventually wear out requiring rotation of the hammer or replacement if all cutting edges have been dulled.

Triangular hammers can be rotated twice after the first edge dulls, then flipped over once and rotated again for a total of 6 edges. J-hammers can be flipped over once for a total of two cutting edges.

To rotate the shredding hammers:

1. Turn the engine off and wait for all moving parts to stop.

2. Disconnect the spark plug wire and secure it away from the spark plug.

WARNING

To avoid serious injury from accidental starting, always disconnect the spark plug wire and secure it away from the spark plug when servicing the unit.

E F

G

D

C

B

A

3. Detach the shredder hopper from the rotator housing

(Figure 12).

D

4. Remove the rotator cover by removing the hardware that secures it to the main housing (Figure 13).

C

B

A

5. Note the assembly sequence of the hardware used to secure the hammers (Figure 14). Using a 5/16” allen wrench remove the socket head capscrew (A) and related hardware.

F

H

E

7. Inspect the hammers (G, H), spacer tubes (D, F), and hardware. If the spacer tube (D, F) shows signs of wear, replace it. Inspect and flip, or replace the hammers (G, H).

8. Reassemble the hammers, spacers, washers, and capscrews. Torque the socket head capscrews (A) to 30-35 ft. lbs. (41-47 N.m.)Refer to Figure 14 for assembly. The J-hammer (G) on the opposite side of the rotor faces outward for balanced rotation.

Repeat for all the hammers.

18

Figure 14. Removing the Rotor Housing

A. Socket Hd. Capscrew E. Spacer, Short

B. Lockwasher, 3/8 F. Washer, 3/8 (8HP Only)

C. Washer, 7/8

D. Spacer, Long

G. J-Hammer

H. Triangular Hammer

Troubleshooting & Repair

Chipping Knives Sharpening and

Replacement

The chipping knives should be sharpened or replaced when tree limbs require extra force to feed into the chipper cone.

The chipping knives may be resharpened at a 30 degree angle until the distance between the edge of the blade bevel and the mounting hole is less than 1/16” (1,6mm)

(see Figure 17).

To inspect, sharpen, or replace the chipping knives:

1. Turn the engine off and wait for all moving parts to stop.

2. Disconnect the spark plug wire and secure it away from the spark plug.

WARNING

Amputation hazard. To avoid serious injury from accidental starting, always disconnect the spark plug wire and secure it away from the spark plug when servicing the unit.

3. Detach the shredder hopper from the rotator housing

(see Figure 12).

4. Remove the rotator cover by removing the hardware that secures it to the main housing (see Figure 13).

5. Remove the chipper cone base (Figure 15).

6. Rotate the rotor assembly so that the socket head capscrews that secure one of the chipper knives can be accessed through the rotor cover and access hole

(Figure 16).

WARNING

Cutting hazard. To avoid serious injury, avoid contacting the sharp cutting edges of the chipping knives.

7. Using a 1/4” hex wrench, loosen and remove the two socket head capscrews and chipper knife.

8. Inspect, rotate, sharpen, or replace the chipper knife.

9. Reinstall the chipper knife and tighten the socket head capscrews to 18-20 ft. lbs (24-27 N.m.).

10. Rotate the rotor 180 degrees and repeat with the other chipper knife. Reinstall the rotator cover and shredder hopper when completed.

Figure 15. Installing the Chipper Cone

Figure 16. Access Hole

A. Access Hole

Top View

1/16”

Min

A

Side View

30

°

Figure 17. Chipper Knife Minimum Cutting Edge

19

Initial

Assembly

D

A

Figure 19. Attaching the Hopper

C

B

Figure 18. Installing the Chipper Cone

A. 1/4-20 x 3/4 Screw, Washer, & Nut

B. 5/16-18 Flange Nut

C. Cone Base

D. Chipper Cone

Initial Assembly

Install Chipper Cone - All Models

1. Secure the chipper cone (D, Figure 18) to the chipper cone base (C) using 1/4-20 x 3/4 screws, washers, and nuts (A).

2. Position the chipper cone base (C) over the three

5/16-18 threaded studs protruding from the engine plate, and attach using three 5/16-18 flange nuts (B).

3. Tighten the flange nuts securely.

Install the Hopper - All Models

1. Attach the hopper to the rotor housing. Make sure to engage the metal lip of the hopper liner inside the housing.

2. Secure the hopper to the rotor housing using two

5/16 x 1/2 hex head bolts and two 5/16 flat washers

(Figure 19). Do not tighten hardware at this time.

3. See Figure 20. From the inside of the hopper install one 5/16-18 x 3/4 hex head bolt, 5/16 lockwasher, and 5/16 flat washer into each of the upper and lower holes of the metal hopper liner. Finger tighten only at this time.

4. Check that the hopper is seated correctly and tighten all hardware.

Figure 20. Installing Hardware Inside the Hopper

20

Install the Handle - All Models

1. Lift the hopper handle up until the outer holes in the handle align with the holes in the shredder hopper and secure with 1/4-20 x 3/4 screws, washers, and nuts (A, Figure 21). Insert the screws from the outside of the shredder hopper.

Initial Assembly

A

Figure 21. Installing the Hopper Handle

A. 1/4-20 x 3/4 Screw & Nut

21

Initial Assembly

Lift discharge chute and slide bag over chute.

Make sure bag noose fits over top of discharge chute and notch in chute bottom.

Pull drawstring tight.

Slide bag over discharge chute.

Make sure bag noose fits over top of discharge chute and notch in chute bottom.

Pull drawstring tight.

Figure 22. Discharge Bag - North American Models Figure 23. Discharge Bag - CE Models

Install Discharge Bag

This product comes with a discharge bag for collection of debris as it exits the discharge chute. Install the bag as shown in Figure 22 or 23.

Add Engine Oil

Refer to “Engine Oil Type and Capacity” in the Regular

Maintenance section for oil type and fill procedures.

Add Fuel

Refer to “Adding Fuel” in the Operation section for fuel specifications and filling procedures.

22

Specifications

NOTE: Specifications are correct at time of printing and are subject to change without notice.

* Actual sustained equipment horsepower will likely be lower due to operating limitations and environmental factors.

ENGINE: CHASSIS:

5.5 HP* Briggs & Stratton

Make

Model

Horsepower

Displacement

Oil Capacity

Briggs & Stratton

120000

5.5 @ 3600 rpm

12.48Cu. in (206 cc)

20 Oz. (.6 L)

8 HP* Briggs & Stratton

Make

Model

Horsepower

Displacement

Oil Capacity

Briggs & Stratton

200000

8 @ 3600 rpm

18.64 Cu. in (305 cc)

28 Oz. (.8 L)

All Models

Chipping Capacity Approximately 3” (7,6 cm)

Shredding Capacity 1/2” x 18” Long

Chipping Knives 2

Shredding Hammers 2 J-hammers, 2 triangular hammers

Approximately 20:1 Waste Reduction

Ratio

Weight 5.5 HP 120 lbs (54 kg); 8HP 130 lbs (59kg)

23

Parts &

Accessories

Replacement Parts

Replacement parts are available from your authorized dealer. Always use genuine Simplicity/Snapper Service

Parts.

Maintenance Items

Many convenient and helpful service and maintenance items are available from you authorized dealer. Some of these items include:

Engine Oil

Touch-Up Paint

Grease Gun Kit

8 oz. Grease Tube

Degrimer/Degreaser

Gas Stabilizer

Technical Manuals

Additional copies of this manual are available, as well as fully illustrated parts lists. These manuals show all of the product’s components in exploded views (3D illustrations which show the relationship of parts and how they go together) as well as part numbers and quantities used.

Important assembly notes and and torque values are also included.

For applicable manuals currently available for your model, contact our Customer Publications Department at

262-284-8519 (Simplicity) / 877-249-6647 (Snapper).

Technical manuals can be downloaded from www.SimplicityMfg.com

www.Snapper.com

Optional Accessories

Vacuum Hose Kit

Gas Cans

24

M A N U F A C T U R I N G , I N C .

500 N Spring Street / PO Box 997

Port Washington, WI 53074-0997 www.SimplicityMfg.com

Simplicity Mfg. Inc. - Snapper division

535 Macon Street

McDonough, GA 30253 www.Snapper.com

© Copyright 2005 Simplicity Manufacturing, Inc.

All Rights Reserved. Printed in USA.