5-axis arm robot trainer ed-7255

Part 5

ED-7270 _ INTELLIGENT EDUCATION ROBOT PLATFORM

NEW

ED-7275 _ OMNI-DIRECTIONAL MOBILE ROBOT

NEW

ED-7273 _ INTELLIGENT ROBOT DEVELOPMENT KIT

NEW

ED-7271 _ ROBOT ASSEMBLY KIT TRAINER

ED-7255 _ 5-AXIS ARM ROBOT TRAINER

NEW

ED-CIM _ COMPUTER-INTEGRATED MANUFACTURING TRAINER

ED-FMS1 _ FLEXIBLE MANUFACTURING SYSTEM

ED-ILC _ PC BASED CONTROL TRAINER

ED-4031 _ FACTORY AUTOMATION TRAINER

ED-9150 _ BLOCK MODULAR PRODUCTION SYSTEM

ED-9160 _ MINI MPS(MODULAR PRODUCTION SYSTEM)

NEW

ED-FPC _ FLUID PROCESS CONTROL TRAINER

NEW

ED-GP2000 _ GRAPHIC PANEL TRAINER

ED-7300 _ ASSEMBLING ROBOT TRAINER

ED-VP6 _ 6-AXIS MULTI JOINT ROBOT TRAINER

NEW

ED-HS4 _ 4-AXIS SCARA ROBOT TRAINER

NEW

ED-XYZ _ 4-AXIS RECTANGULAR COORDINATES ROBOT TRAINER

NEW

ED-DTR _ DESKTOP ROBOT TRAINER

NEW

ED-7220C _ ARM ROBOT TRAINER

ED-5820 _ REFRIGERATION DEMONSTRATOR

ED-5840 _ AIR CONDITIONING DEMONSTRATOR

Intelligent Robot/

Automation

• Intelligent Robot

INTELLIGENT

EDUCATION

ROBOT PLATFORM

• Insight into the Intelligent Robot and step-by step practices

• Various services through the functions of ZigBee and RFID Reader

• Recognition of the robot’s position and direction

• Various training contents using the dialogue language(programs)

• Image processing by the Fan/Tilt USB Camera

• Human-friendly design to interact with the human being

• Ideal for the Ubiquitous and Home Network based experiments

• Home security experiments on utilization of its unattended security function

• Robot control API using Visual C++ and control functions By Visual Basic Scripter

• Next Generation Cell(Lithium Lon) – compact size and increase in life time

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EXPERIMENTS

1 ST STEP

• Concept and definition of the Intelligent Robot

• Structure and principle of the Intelligent Robot

2 nd STEP

• Principle and practice for the Intelligent Robot’s sensor

• Voice recognition and image sensor

• Programming through the dialogue-type language

3 rd STEP

• Operation of the Dialogue-based Robot

• Ubiquitous environment based control

• Autonomous movement and object recognition

4 th STEP

• Practice on movement along optimized routes

• Practice on remote network control

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INTELLIGENT

EDUCATION

ROBOT PLATFORM

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ED-7270

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SPECIFICATIONS

• System

» CPU : Intel Pentium 1.8GHz

» Memory : 512MB

» Wireless : IEEE802.11g(USB)

• Display

» TFT-LCD : 256k Color, 7inch, Touch Screen

» Dot Matrix : 16 x 32 Dot, 3Color(5letters in English)

• Motion

» Motor : 4-Axis

» Operation Mode : Closed Loop

• User Interface Port

» USB : USB 2.0 A-Plug

• Sensor

» Ultrasonic : 10cm to 4meter

» IR Distance : 10cm to 80cm

» Motion Detect : 119˚ x 98˚, 5meter Distance

» Touch Sensor : 4 Point

» Illuminance Sensor : 0~10 level output

» Voice Recognition : Software engine(VoiceEZ v2.0)

(Option)

» Voice Speech : Software Voice Speech(Option)

• Battery

» Lithium Ion : 6S4P(Smart Battery System)

• Mechanism

» Driving Type : 2-wheel differential

» Motion Range : Pan axis : ±350˚

Tilt axis : Up 40˚, Down 30˚

• ZigBee

» Coordinator : 2.4/2.4835GHz

• RFID

» Frequency : 13.56MHz

» Protocol : ISO/IEC 14443 A/B Standards, MIFARE

PHYSICAL CHARACTERISTICS

• Dimension : 420(W) x 700(H) x 200(D)mm

• Weight : 20kg

ACCESSORIES

• DC Power Supply(including Recharger Cable)

• Robot Storage Case(Aluminum)

• Flow Chart Software CD

• Wireless Access Point

OPTIONS

• Voice Recognition Module

• Voice Synthesis Module

Capable of Controlling the Robot Without an

Advanced Language

• The Interactive dialogues language allows self programming and helps understand the relationship between the robot’s various sensors and each of its operation parts by detecting problems in operation

• The user can program the Application software based on URC

(Ubiquitous Robotic Companion) which is a standard for the

Intelligent Robot, and can apply the application program to all of ED’s Intelligent Robot

• A Flow chart based GUI environment for the robot’s operation without having to take basic courses on programming language(Visual C++, Visual Basic, C++, C); Such programming result can be checked on Debug View in the GUI environment

• “Smart Update” to ensure use of a latest version of the dialogue based application program www.ed.co.kr

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INTELLIGENT

EDUCATION

ROBOT PLATFORM

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Ubiquitous based network

• IEEE802.11g and IEEE802.15.4 networks to obtain necessary information for the robot anytime anywhere

HOME

Traffic

Market

Office

Hospital

Building

Dot Matrix that expresses the robot’s emotion

• Simple expression of the robot’s current emotion through Dot

Matrix

• 16x32dot

• 3 Colors(Green, Red, Yellow)

• 5 Characters in English

RFID Reader

• Enables the user recognition and applied service through RFID

Reader on the robot’s front side

Touch Sensor

• Various types of HRI functions using the touch sensor on the robot’s front and head

Sign language using image processing

• Convenient control of the robot through the Algorithm for the sign language

Robot Position Recognition

• Creation and movement to the shortcut in final destination from a point the robot recognizes its current position

ZigBee Coordinator (IEEE802.15.4)

• ZigBee Coordinator applied to obtain information on the sensor nodes of ZigBee in neighboring area

Collision Sensor

• Safe operation using three sensors mounted on the robot’s front side

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OMNI-DIRECTIONAL

MOBILE ROBOT

• Omni-directional robot system

• Microprocessor based control command as for simple use

• Floor detecting sensor and forward area detecting distance sensor as mounted

• Mountable expansion by adding the optional ultrasonic sensor and infrared sensor

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FEATURES

• Covers overall basic experiments for the mobile robot using a floor detecting sensor and a front area detecting distance sensor

• Offers basic-to-advanced training curriculum on the control of robot using embedded MICOM, 3-axis motor, IR sensor,

PSD sensor and Omni-directional wheel

• Uniquely designed mechanism that has employed Omnidirectional wheel with the interval in 120o for allowing dynamic movement in all directions

• Five IR sensors mounted to detect a specific color and send the data to Host CPU using interrupt

• Three PSD sensor mounted as basic shipped components, and capable of combining and mounting additional PSD sensor(2ea), human body detection sensor(1ea) and so on

• Provides related library source to help control the robot using Application program(C language)

• Comes with user manual covering various types of sensor adopted for the intelligent robot

• Four buttons for controlling the robot's hardware and LCD for viewing its status easily

• Downloadable through USB AVR ISP terminal

• Smart battery system that allows to check the battery life

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BLOCK DIAGRAM

www.ed.co.kr

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OMNI-DIRECTIONAL

MOBILE ROBOT

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MAIN COMPONENTS

User I/O Panel Display Panel

Battery

IR Sensor

PSD Sensor Omni-directional Wheel

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SPECIFICATIONS

ROBOT SYSTEM

• Type of Mobility

» Omni-directional

• Control Method

» Embedded Micom Based Control

• Max. Linear Moving Speed

» 50cm/s

CONTROL PART

• MCU

» ATmega128

• Motor

» Avaliable : Axis(Default 3Axis, External 3Axis)

» Motor : DC Geared Motor

» Operation Mode : Close Loop

» Encoder : Optical Incremental Encoder(26Pulse/1Cycle)

• Battery

» 4S/1P(Lithium Polymer)

» Duration: 80 minutes or slightly longer

» Motor impression voltage: below 12VDC

• I/O

» LCD : Blue LCD, 2Line x 20 character

» Button : 4ea(for input)

» LED : Power LED : 1ea, User LED 2ea

» Analog Input : 8point

» Digital I/O : 8point

• Mechanical Part

» Type of Mobility : Omni-directional

» Wheels : 3ea

» Robot's Appearance : Cylinder type

» Robot's Size : Diameter : 255mm

Height : 200mm

• Sensor Part

» Floor Detecting Sensor : IR Sensor : 5ea

» Forward Area Detecting Sensor

〉

PSD Sensor : 3ea (Front 0˚, ±30˚)

〉

Sensing Distance : 10~80cm

ACCESSORIES

• Smart Battery : 1ea

• Battery Charger : 1ea

• External DC Power Cable : 1ea

• AC Cord : 1ea

• Serial Cable : 1ea

• USB Extension Cable : 1ea

• USB AVR ISP : 1ea

• Program CD(including Source) : 1copy

• Experimental Manual : 1ea

OPTIONS

• Smart Battery Pack(4S/2P Lithium Polymer)

• PSD Sensor

• Ultrasonic Sensor

• Human Body Detection Sensor

• Aluminum Carrying Case

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ED-7275

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INTELLIGENT

ROBOT

DEVELOPMENT KIT

• Obstacle avoidance and autonomous traveling using eight ultrasonic sensors

• Various types of robot configuration by combining each module

• Remote control by the controller

• Precise operation by DC Servo Motor

• Flow chart based programming software

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ED-7273

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EXPERIMENTS

• Basic experiments using Visual C++

• Basic control experiments

» DC Motor

» RC Motor

» Sensor (ultrasonic, infrared) control

» Image sensor control

• Basic robot control practice

» Image trace control

» Map generation application

» Autonomous driving application

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SPECIFICATIONS

STANDARD

• Motion Controller

» Motor : 2 axis

» Operation Mode : Closed Loop

• Mechanism

» 2-Wheel Differential

• Battery

» Lithium-Ion(2S1P), DC15V, 4A

• Sensor Parts

» Ultrasonic : 10cm to 4meter

» IR Distance : 10cm to 80cm

» IR Reception(Remocon) www.ed.co.kr

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• Battle System

» IR transmission/reception

» Damage Detection : LED (green, red)

• Adaptor

» Constant Voltage : 15V, 8A

• OS

» CPU : Intel Pentium 2GHz or over

» Memory : 512MB or higher

» Operating System : Windows XP

• Dimension

» Size of Robot : ø380 x 260(H)mm, 10kg

INTELLIGENT

ROBOT

DEVELOPMENT KIT

OPTIONS (AS RECOMMENDED)

• Pan/Tilt Camera

» CMOS Camera : 1/4-inch CMOS color Image Sensor

Video Capture : 640 x 480 pixels

30 frame Per Second

Resolution : 330,000 pixel

» RC Motor : 3.3kg cm Toque

Pan/Tilt RC Motor

• Speech Synthesis

• Voice Recognition

• Battery(Additional)

» Lithium-Ion(2S1P), DC15V, 4A

• Laser for IR(Transmission & Reception)

• Navigation Module

ACCESSORIES

• Driver Tool Set : 1ea

• Bolt Storage Box : 1ea

• Infrared Remote Controlle r: 1ea

• Carrying Case : 1ea

• Software CD : 1ea

• User Manual : 1ea

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• DC Servo Motor : The DC Geared Motor and Incremental

Encoder are positioned in the center and make it zero for the rotational range when the robot rotates.

• Power Management : Not only manages the robot’s power but also supplies power to each controller and motor

• Battery: Composed of Smart Battery(Lithium Ion) and designed for mounting or dismounting with the maximum capacity of 15V, 4A

• Sensor Controller : As a USB Type, it includes ultrasonic sensor and infrared sensor, and delivers data of the monitored sensors to the host

• Motion Controller : As a USB type, it makes it possible for precise measurement through the speed or position mode and the user can check the actual moving distance of the robot except its slip based on incremental encoder

• USB Hub : The sensor and motion controller are composed of USB in structure, and USB Hub enables controlling the robot directly by transmitting the data to host(PC)

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ROBOT ASSEMBLY

KIT TRAINER

ED-7271

• 10 types of sensors, 3 types of motor modules and 4 types of application modules essential for the intelligent robot

• System structure for seizing the essence of artificial intelligence robots

• Enriched examples for the beginning level to an advanced level in the robot class

• Easy to mount modules by the clamping device

• USB high speed(480Mbps) interface

• Extensive learning for the sensors being used in the field of Ubiquitous and Home Network

• Image processing practice using USB Camera

• Application experiment using MSRDS(Microsoft Robotics Developer Studio)

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EXPERIMENTS

• Understanding of the Artificial Intelligence Robot

• Classification of technologies applied to the Artificial

Intelligence Robot

• Basic structure, mechanism and strength and weakness of the robot

• Principle and practice of the sensor modules

Intelligent Robot Demo Kit Program

• Types and characteristics of the actuators(DC Servo Motor, Step

Motor, RC Motor)

• Image processing experiments using the CCD Image

Sensor(Digital Image Processing theory and pattern/color recognition principles and experiments)

• Applied experiments using the Intelligent Robot Kit

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CONFIGURATION

• Main Control Module(1 type) : Integrated Management For the

Artificial Intelligence Robot

» Motor Module Controller(DC, Step, RC Motor)

» Power Management for motor and sensor modules

» PC Interface Management for Sensor Modules

» USB 2.0 Hub(USB Camera, Reserve)

• Motor Module(3types) : Typical Motors For The Robot Design

» DC Motor Module : Allows precise control by the application of geared and Encoder. It can be used as the robot’s actuator

» Step Motor Module : Well-known and applied to many robots because of its simple control

» RC Motor Module : Mainly used for the joint robot as it features simple angle control www.ed.co.kr

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ROBOT ASSEMBLY

KIT TRAINER

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• Sensor Module(10 types) : essential Sensors For The

Artificial Intelligence Robot

» Ultrasonic Sensor : Detects the distance of an obstacle

» Infrared Distance Sensor : Detects the distance of an obstacle

» Inclination Sensor : Detects the gradient of the robot

» Electronic Compass Sensor : Detects the robot’s current moving direction

» Pyroelectric Sensor : Judges the presence of a human

» Illumination Sensor : Measures the light’s brightness

» Image Sensor : Judges the predefined object and measures its distance

» Touch & Bumper Sensor : Detects the touch of human being and objects

» RFID Reader Module : Application of recognition for RFID

Tag

» Voice Recognition & Synthesis Module : Voice recognition for Robot, out of Synthesis speech and application of detect the direction of sound

• Application Module(4types) : Support Modules For The

Robot Experiments

» Bi-Directional Driving Module : Support wheel module with tires for visual motor operation

» Slide Module : Support modules for Infrared Distance

Sensor and Ultrasonic Sensor

» Light Source Module : Support module for Illumination

Sensor(for brightness control)

» Panel Fixation Module : 3 types of auxiliary module for

Image Processing Camera(circle, rectangle, triangle)

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SPECIFICATIONS

• Motor

» DC Servo Motor : 12V, 175rpm 30 : 1

» RC Servo Motor : 5V, 4.1kg·cm

» Step Motor : 12V, 75Ω, 1.8 Step

• Sensor

» Inclination : X-Y measurement ±45˚

» Electronic Compass : 0~359.9˚ with 0.1˚ resolution

» Voice Recognition : Max. 10 words(user define)

» Voice Direction check : Four directions by LED Indicator

» Pyroelectric Infrared : distance : 5meter, 119˚ x 38˚

» Ultrasonic : Frequency : 40kHz

Detectable : 10cm to 4meter

» Infrared Distance : 10cm to 80cm

» Illumination : Max. brightness 100lx

» Others : CCD Camera, Sound Sensor

• User Interface Port

» USB : USB 2.0 B-plug

• Main Controller

» Interface : USB 2.0

» Motion : DC Motor, RC Motor, PWM Control

» Serial Sensor Network : RS-232

• OS Environment

» Windows : Windows 98, Me, 2000, XP

ACCESSORIES

• Flowchart Based Application Software(IRES)

• OS Environment : Windows 2000, XP

• Operation Manual : 1ea

• USB Cable : 1ea

• Timing Belt : 3ea

• AC cord : 1ea

• Image Target Panel : 6types

• Dusty Cover : 1ea

• Working Board : 800(W) x 610(H)mm

OPTIONS

• ED-7271-18 Touch & Bumper Sensor : 1ea

• ED-7271-19 RFID Reader Module with 13.56MHz RFID Tag(2ea)

: 1set

Main Control Module(1EA)

ED-7271-15

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• Interface : USB 2.0 High Speed(including USB 2.0 hub)

• Support Function : DC Motor Control(2 Slot), RC Motor

Control, Step Motor Control, Serial Sensor Network

(4 Slot)

• Operating Voltage : 12V/5A, 5V/3A

• Certification : EMI/EMC with AC Power


ROBOT ASSEMBLY

KIT TRAINER

Motor Module(3EA)

ED-7271-10

RC Motor

Module(Pan/Tilt) :

1EA

• Operation Voltage : 5V

• Rated Torque : 4.1kg·cm

• Interface : 16-pin flat cable


ED-7271-13

DC Motor Module :

2EA

ED-7271-14

Step Motor Module :

1EA

• Reduction : 30 : 1

• Rated Torque : 1.5kg·cm

• Rated Voltage : 12V

• No Load speed : 170rpm

• Incremental Encoder : 14 Pulse




• Step Angle : 1.8 step

• Resistance : 75Ω



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Sensor Module(10EA)

ED-7271-1

Illumination Sensor :

1EA

• Light Sensor : Max. brightness 100lx

• Operating Voltage : 5V

• Interface : Serial Sensor Network(10-pin flat cable)


ED-7271-3

Ultrasonic Sensor :

1EA

• Frequency : 40kHz

• Test Range : 10cm to 4meter




ED-7271-4

Infrared Distance

Sensor :

1EA

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• Test Range : 10cm to 80cm




ROBOT ASSEMBLY

KIT TRAINER

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ED-7271-5

Electronic Compass :

1EA

• Resolution : 0~359.9˚ with 0.1˚ resolution



• Dimension : 95(W) x 46.6(H) x 105(D)mm

ED-7271-6

Inclination Sensor :

1EA

• Measurement : X, Y Axis ±45˚




ED-7271-7

Pyroelectric Infrared :

1EA

• Distance : 5m, 119˚ x 38˚




ED-7271-18

Touch & Bumper

Sensor : 1EA(Option)


• Capacitive Sensing : 2 Point

• Tape Switch : 1 Point

• Interface : Serial Sensor Network(10Pin Plat Cable)


ED-7271-19

RFID Reader Module :

1EA(Option)

• CPU : ATmega128


• Frequency : 13.56MHz

• TAG Protocol : ISO/IEC 14443 A/B Standards

• Operation Range : Up to 3cm



ED-7271-21

Voice Recognition &

Synthesis : 1EA

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• CPU : S3C2440(400MHz)


• MIC : ø6, Sensitivity(-33dB)

• Speaker : Oval type(35 x 20mm), Rated Power(1W)


• Voice Recognition : Speaker Independent, Max. 100 words(max.16 characters)

• Voice Synthesis : Text to Speech, Max. 100 characters

• Detect Voice Direction : Detection Ramge(1800),

Resolution(15˚)


ROBOT ASSEMBLY

KIT TRAINER

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ED-7271

Application Module (4EA)

ED-7271-10

Image Sensor

• CCD Camera : ¼″Color VGA CMOS Image Sensor, 31k pixel, Angle 52 degree

• Image Processing : Capable of color recognition and distance detection

• Target Panel : Circle, triangle, square, left, right, up


• Interface : USB


ED-7271-2

Light Sensor : 1EA

• Output Range : 0~10 Level Light




ED-7271-11

Slide Module :

1EA

• Measurement Range : 0 to 300mm


ED-7271-16

Bi-Directional

Module : 1EA

• Driver Type : Bi-Directional

• Gear Type : Straight Bevel Gear

• Interface : Timing Pulley(ø65)


ED-7271-17

Panel Fixation Module :

1EA

• Target Panel : Circle, triangle, square, left, right, up

• Panel Dimension : 110(W) x 1(H) x 100(D)mm

• Module Dimension : 80(W) x 40(H) x 105(D)mm

Application

Software

• Program : Flow Chart Based Application S/W

• OS Environment : Windows 2000, XP www.ed.co.kr

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5-AXIS ARM ROBOT

TRAINER

• Consists of one gripper and 5-axis vertical multi joints

• Absolute-type RVDT Position Sensor applied to each axis and requires no Limit switch

• High performance CPU enables real-time control of each axis

• PID gain tuning and real-time control

• Emergency switch on the robot controller and teaching pendant

• Control by USB and Ethernet interface

• Expandible 2-axis and digital or analog I/O port

• 3D graphic simulation and real-time connectivity with a real robot

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EXPERIMENTS

• Introduction to the System

» Basic Configuration

» Description of components

» Overview of Program

» Architecture

» Installation

• Program Composition

» Menu and Toolbar

» View and Windows

» Simulator and Screen control

» Industrial language editor

• Arm Viewer and Robot Manipulation

» How to use "3D Arm Viewer"

» Manual mode for controlling the robot

» Storage and utilization of the position data

• Programming

» How to use Program Editor

» Program syntax

» Programming

» Program execution and debugging

• Robot Simulation

» Virtual simulation and robot manipulation methods

» Basic experiments 1



• Robot Control Basic Experiment

» Position transfer methods

» Velocity transfer methods

» Position determination methods

» How to use "Teach Pendant"

• Applications for Robot Manipulation

» Accurate transfer through block repetitions

» Grip and transfer for a certain object

» Position transfer for a certain object

» Repetitive operation and simulation-linked transfer

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CONFIGURATION

• Introduction to the System

» Basic Configuration

» Description of components

» Overview of Program

» Architecture

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5-AXIS ARM ROBOT

TRAINER

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SPECIFICATIONS

ARM PROCESSOR

• CPU

» 666MHz, Min : 1ea

• NAND FLASH

» 128MByte : 1ea

• NOR FLASH

» 1MByte : 1ea

• DRAM

» 128MByte : 1ea

• DPRAM

» 128k : 1ea

DSP PROCESSOR

• TMS320F2811

» 150MHz : 1ea

• Motion Control

» Closed loop operation : 1ea

• Avaliable motor 8-axis

» CPLD : 1ea

• Avaliable PWM Generation

» 8 axis : 1ea

• Absolute encoder counter

» 8 channels : 1ea

DRIVER PACK

• Operating environment

» 24V, 120W Max : 8ea

INTERFACE

• USB

» USB 1.1 A-Type(Pendant) : 1ea

» USB 2.0 B-Type(Host PC) : 1ea

• Ethernet

» 10Base-T : 1ea

• RTC

» Real Time Clock : 1ea

• State LED

» Alarm, Start/stop : 3ea

• Character LCD

» 20 x 2 : 1ea

• Digital Input

» 0~24V : 8ea

• Digital output

» 0~24V : 8ea

• Analog Input

» 0~10V : 4ea

• Analog output

» 0~10V : 4ea

• Relay Output

» SC, OC : 4ea www.ed.co.kr

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ROBOT BODY

• Width : 280mm

• Depth : 280mm

• Height : Max. 786mm

• Weight : 16kg

• Operating Part

Link Number Operating Range Link Length Weight

No. 0(Base) 0 80mm 5.9kg

No. 1

No. 2

-175~+175˚

-30~+90˚

107mm

230mm

3.4kg

3.3kg

No. 3

No. 4

No. 5

No. 6(Gripper)

-0~+130˚

-90~+90˚

-170~+170˚

0 ~ 80mm

(Rubber Pad)

230mm

0mm

0mm

139mm

1.9kg

0.6kg

0.05kg

0.35kg

TEACH PENDANT

• Display : 20 x 2 Character LCD

• Interface : USB 1.1

• Key : 37 user key(Emergency switch included)

ROBOT CONTROLLER DIMENSION

• Width : 250mm

• Depth : 309mm

• Height : 88.1mm

• Weight : 3.8kg

TEACH PENDANT DIMENSION

• Width : 138mm

• Depth : 190mm

• Height : 40mm

• Weight : 0.55kg

SIMULATOR ENVIRONMENT

• CPU : Pentium IV 2GHz or higher

• Memory : Above 512MB

• Operating System : Windows XP

• Graphic Card

» 3D accelerated graphic card

ACCESSORIES

• AC Power Cord

• USB Cable

• Controller Connection Cable

• Teach Pendant Cable

• RJ-45 Cable

• Software and User Manual

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• Factory Automation

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COMPUTER-

INTEGRATED

MANUFACTURING

TRAINER

ED-CIM

The Computer-Integrated Manufacturing System (ED-CIM) is an educational purpose, training system that demonstrates the logistics system based system approach that is being used currently by industry. Th ED-CIM comes with powerful user friendly software that integrates the Programmable Logic Controller (PLC) related control with the PC to offer real-time system monitoring. This feature allows users to set up experiments that use advanced control methods for controlling mechanical elements in the system.

The ED-CIM course materials and experiments are designed to encourage student interested in current manufacturing systems. Students will perform various activities that will guide students on how to set up, control, perform trouble shooting and adapt various command languages to control systems within the CIM. Students will gain a greater understanding of how these systems are used in real world industrial applications.

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FEATURES

• Computer-Integrated Manufacturing Training System under the application of advanced control technology for real field experiences

• Capable of “per unit” configuration into the two or more processes, or entire processes for customized experiments by combining each process

• Gives students an insight into the production mechanism through firsthand practices in disassembly and assembly of hardware components

• Excellent “per process” configuration(Supply → Inspection →

Fabrication

→ Classification → Robot → Assembly → Storage)

• Palette transport by conveyors which are the distributional basis of production system

• Transport and supply by an industrial robot in the robot processing

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TOPIC COVERAGE

• Inlet Lifter : Up/Down Transfer Lifter, Pallet Supply

• Supply Process : Material Provider, Material Transfer Rotating

Cylinder

• Inspection Process : Inspection Device, 2nd Material Provider,

Material Transfer Rotating Cylinder

• Fabrication Process : Small Drill Machine, Clamping Device,

Material Transfer Rotating Cylinder

• Classification Process : Material Provider for dummy objects in three types(white, blue and metallic)

• Robot Process: 5-Axis/6-Axis Compound Joint Robot, Material

Detection Device

• Assembly Process : Screw Driver System, Screw Feeder System,

• Storage Process : X-Y Storage Crane, Classification Slide

• Outlet Lifter : Up/Down Transfer Lifter

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COMPUTER-

INTEGRATED

MANUFACTURING

TRAINER

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EXPERIMENTS

• CIM SYSTEM

• Sensor Control Technology

• Pneumatic Control Technology

• Conveyor Control

• Analog Sensor Control

• Per Unit Process Control

• PLC Programming

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SPECIFICATIONS

HMI SYSTEM

• HMI Controller

» Panel size 15

″

» Resolution 800 x 600

» Color TFT LCD

» Touch operation

» RS232/422/485, Ethernet, USB

» 40GB HDD Type

» OS : Windows 2000

• Trouble Shooting and Main Transformer

• Robot Control

• Standalone or Integrated System Operation

• HMI Software

• PLC Network by Ethernet

• Disassembly and Assembly

• PC Integrated Control Methods

• HMI Software

» Unlimited Tags

» Over 120 I/O devices as basic

» Visual Basic Script

» OS : Windows 95/98

Windows 2000/ME/XP

PERUNIT EXPERIMENTS

1. Inlet Lifter

• Main Components

» Pallet up/down supplier

» Forward/reverse conveyor

» Material supply through the upper end conveyor

» Slave Input 16P

» Slave Output 16P

• Experiment Topics

» Structure of the material and pallet supplier

» Principle of the supply and distribution process

» Experiments on basic electro pneumatic operation

» Forward/reverse operation of the DC motor

2. Supply Process

• Main Components

» Material Provider

» Rotating cylinder for material supply

» Transfer Unit designed for the vacuum absorption

» Upper/lower end conveyor

» Slave Input 16P

» Slave Output 16P


» Mechanical understanding of the material supply

» Uses and characteristics of various detection sensors

» Application of pneumatic devices in rotating movement

» Transfer experiments using the Vacuum

Generator and Absorber

» Basic control in liaison with the conveyor www.ed.co.kr

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COMPUTER-

INTEGRATED

MANUFACTURING

TRAINER

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ED-CIM

3. Inspection Process

• Main Components

» Inspection Lifter

»Rotating Cylinder for the goods to be inspected

»Transfer unit designed for vacuum absorption

»Linear potentiometer for thickness

»Upper/lower end conveyor

»Slave Input 16P

»Slave Output 16P

»Slave Analog/Digital

4. Fabrication Process

• Main Components

» Rotation cylinder to transfer the fabricated goods

» Transfer unit designed for vacuum absorption

» Clamping device

» Drill device


» Slave Input 16P

» Slave Output 16P


» Mechanical understanding of the material inspection





» Treatment and application of the analog data


» Mechanical understanding of the material fabrication





» Basic control in liaison with the conveyor

5. Classification Process

• Main Components

» Material classification provider for the dummy dbjects in three types: white, blue and metallic

» Classification process by original material’s quality


» Slave Input 16P

» Slave Output 16P


» Mechanical understanding of the material classification


» Material classification by the detection of conditions

6. Robot Process

• Main Components

» 5(6)-Axis compound joint robot


» Slave Input 16P

» Slave Output 16P


» Configuration of the robot’s teaching point

» Programing for operation

» Real-time motion monitoring

» Automatic operation in liaison with the controller

» Material supply and transfer experiments

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ED-CIM

7. Assembly Process

• Main Components

» Screw driver

» Screw transfer

» Screw feeder

» Clamping device


» Slave Input 16P

» Slave Output 16P


» Mechanical understanding of the material assembly

» Operation of Vibration Feeder


» Application of the pneumatic devices in rotating movement



8. Storage Process

• Main Components

» 1-axis cartesian robot for storage

» Classification slide for finished goods


» Slave Input 16P

» Slave Output 16P


» Configuration of the robot’s teaching point

» Programing for the robot’s motion

» Automatic operation in liaison with the controller

» Storing experiments in liaison with the conveyor

9. Outlet Lifter

• Main Components

» Forward/reverse conveyor

» Material resupply through the lower end conveyor

» Slave Input 16P

» Slave Output 16P


» Structure of the material and pallet supplier

» Principle of the Pallet’s return process

» Experiments on basic electro pneumatic operation

» Forward/reverse operation of the DC motor www.ed.co.kr

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FLEXIBLE

MANUFACTURING

SYSTEM

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ED-FMS1

Monitoring and control screen for FMS whole process

Monitoring and control screen for FMS inspection process

ED-FMS installed at the system control department of Chungnam Vocational Junior College

Supply Process

» Supply of raw materials

» Pallet tool

Inspection Process

» Measures the thickness of raw materials

» Re-supply after eliminating the defective materials

Processing Process

» Drill processing

» Tap processing

» Eliminating chip

Storing Process

» Stores at the cell designated by crane

» Stores according to color and materials

» Selecting and taking at the time of cell is full

Monitoring and control screen for FMS processing process

Classifying and Assembling Process

» Telling the colors

» Providing the cover of same color and materials

» Providing the screws and fixing

>

SPECIFICATIONS

SYSTEM CONFIGURATION

• Supply Process

» Pallet supplier

(size of pallet : 200(W) x 10(H) x 200(D)mm

» PTP robot(place to place robot)

» Material supplier and magazine

• Inspection Process

» Dimension measuring meter(measuring the thickness)

» Load’g/unload’g rotative cylinder

» Small conveyor

» Loadless cylinder(load’s device) and gripper

» 2nd material supplier and magazine

• Processing Process

» 180˚ rotative arm cylinder

» Gripping device

» Drilling processor

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» Device of eliminating the chip

» Tap processor

» Transmitting slide

» Classifying and assembling process

» 180˚ rotative arm cylinder

» 4 dividing indexing table

» Separator

» Rotative cylinder, parts supplier and magazine(3set)

» Screw Fastener and Screw Supplier

• Storing Process

» Rotative cylinder(Vacuum type)

» Automatic warehouse loader

» Storing cell(3 x 4)

» Conveyor for releasing the finished products

» Main Conveyor


PC BASED CONTROL

TRAINER

• Advanced open structure control system

• IEC61131-3 compliant editors

• Real-time operation on Windows 2000, NT and XP

• DCOM based dispersion processing

• Integrated SuiteLink & OPC Server

• Open structure multiple I/O interface

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ED-ILC

>

SPECIFICATIONS

CONTROL SOFTWARE

• NT Base

» Microsoft Windows NT as PC Operating System in utilization of real-time function and expansion characteristics

» Dispersed control through DCOM together with a builtin, peer-to-peer communication function in the software

• Open Structure

» Can be used under all types of platform that supports

Microsoft Windows NT

• PID Factory Object

» Powerful PID functions including Loop simulation

» I/O function

» Supports the I/O Interface originally developed for Open

Device Network Interface

• Online Function

» Various types of online monitoring/editing functions

» Indication of Processing Status, Compulsion I/O, Online

Editing, Activated Logic Display, Debugging

• International Standard

» Open Device Network Interface, OMAC, IEC1131-3

» Improved style ST Text Editor

» Individual scripts can be written by the new ST Editor with an improved function of SFC Editor

• Runtime Engine

» Retrieves an application program written in C++, Visual

Basic or Java on the Runtime Engine

• Simulation

» Simulation of real processes for optimizing and debugging the application program

Architecture

Development

RTE

I/O

DCOM Communication www.ed.co.kr

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Composition


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FACTORY

AUTOMATION

TRAINER

ED-4031

• Comprehension of basic production automation processes such as transfer, fabrication, classification, inspection and storage

• Convenient wiring and pipe arrangement with a label of each component such as sensors and actuators

• PLC training system function(various types of sequence actions through a change in PLC control program

• Counter/timer function and motor control by PLC or without PLC(electrical method)

• Aluminum profile worktable & control modules for easy mounting

>

EXPERIMENTS

• Configuration elements of factory automation system

• Characteristics and principles of the object detection sensor

• PLC(Programmable Logic Controller) control programming

• Main processes of factory automation system(supply, fabrication, classification, storage)

• Methods of DC motor control(speed, direction)

• Mechanical structure and assembly for the factory automation system

• Utilization of the optional PLC simulation software(EDS-SimPL)

>

SPECIFICATIONS

Configuration

Main Structure

• Aluminum profile working board for durability

• 4mm sockets for wiring convenience

• Convenient piping practices with one-touch fitting in use

• Easy to control by the cylinders with Speed Control

Valve and Reed Switch mounted

• DC24V ensuring safety

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FACTORY

AUTOMATION

TRAINER

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ED-4031

OP-4031

Operating Panel

• Indication of the Main Structure’s operation in real time

• Block diagram for better understanding and convenience

• Modular structure for mounting or dismounting modules on the rack easily

• Easy to change the module’s position with cables

PL-4031

PLC Control Panel

• Programmable Logic Controller under the IEC standard

• Built-in power supply for the I/O connection

• Motor Speed Controller and Speed Indicator as mounted

• Switches mounted for additional functions

• Easy to wire and connect Programmable Logic

Controller

• Standard PLC unit : GLOFA GM6

>

SPECIFICATIONS

MAIN STRUCTURE

MATERIALS SUPPLY UNIT

• Magazine

» Shape : A tower that can store eight pieces of ø40 dummy object

» Material : Aluminum

• Cylinder

» Double Acting Cylinder(Diameter : ø16, Stroke: 75mm)

• Sensor

» Reed Switch(for detecting the position of cylinder) : 2ea

» Optical Fiber Sensor(for detecting absence of the materials) : 2ea

• Others

» Flow Control Valve(for speed control): 1ea

» One-touch fitting mounted

FABRICATION UNIT

• Electrical Drill

» DC 12~24V, 1300rpm, 3.5W

• Cylinder

» Double Acting(Rodless) Cylinder

» Diameter : ø16, Stroke: 50mm

• Red Switch

» 10~30V, a contact, built-in LED : 2ea

• Flow Control Valve

» One touch fitting, speed control 2ea

TRANSFER & LOADING UNIT

• Double Acting Cylinder

» Diameter: ø16, Stroke : 80mm

• Reed Switch : 10~30V, a contact, built-in LED : 2ea

• Flow Control Valve

» One touch fitting, speed control : 2ea

» Ejection of the defective object

CONVEYOR UNIT

• Double Acting Cylinder

» Dimension : 600(W) x 100(H) x 50(D)mm

» Polyurethane 1.4t, belt type

• Motor

» DC 24V geared motor, 1600rpm

» Speed Control : 1~15m/min

» Connection by using Pulley, deceleration ratio(40 : 1)

• Encoder

» Pulse generation for speed indication

GENERAL CHARACTERISTICS

• Input Voltage : AC 220V, 60Hz

• Temperature : 0~45˚C, Below RH 85%

• Dimension

» Table type : 1100(W) x 1050(H) x 750(D)mm

» Rack type : 1100(W) x 1300(H) x 750(D)mm

• Work Board : Aluminum Profile type, Groove Space : 25mm www.ed.co.kr

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FACTORY

AUTOMATION

TRAINER

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ED-4031

KEY COMPONENTS

OPERATING PANEL


• Materials

» Front Panel : Aluminum

» Outer Case: Coated steel

• Characteristics

» Module type for mounting / dismounting

» Main Structure/Controller’s status indication

» Connector for PLC control panel: 25pin x 2

• Others

» Power Terminal: +(3ea), -(3ea)

PLC CONTROL PANEL


• Materials

» Front Panel: Aluminum , Box: Coated steel

• Characteristics

» Module type for mounting / dismounting, built-in power

• PLC supply

» Standard: GLOFA GM6

» Options: GLOFA GM4 or other types of PLC (in case of replacing GLOFA GM6)

• Motor Control

» Speed control switch, motor output terminal

» Encoder input terminal, speed indicator

• Others

» OP Connector: 25pin x 2

» Power terminal: + (3ea), - (3ea)

SOLENOID VALVE MODULE

• Double Acting Solenoid Valve

» DC 24V, LED mounted type: 1ea

» Applicable pressure 2.5~8bar

• Single Acting Solenoid Valve

» DC 24V, LED mounted type: 3ea

» Applicable pressure 2.5~8bar

SENSOR MODULE

• Optical Fiber Sensor

» ø18, 10~30V DC, sensing distance of 100mm

• Inductive Sensor


• Capacitive Sensor


ACCESSORIES

• Patch Cord (ø4 plug): 1set

• AC Power Cord: 1ea

• 25pin Cable: 2ea

• Pneumatic Hose (10 meter): 1set

• User Manual: 1ea

OPTIONS

• Simulation Software for Programmable Logic Controller

(EDS-SimPL)

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BLOCK MODULAR

PRODUCTION

SYSTEM

• Small size type suitable for traning on automation system’s installation and operation

• Mechanism and installation methods through assembly and disassembly per process

• Enhancement of application programming techniques through PLC control

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ED-9150

>

EXPERIMENTS

• Supply Process

(Basic Course)

» Principles of materials supply using tube cylinder

» Transport to a next process after materials supply

• Inspection & Logistics Process

(Application Course)

» Utilization of various sensors

» Utilization of the measurement inspection device

» Utilization of the magnet

» Utilization of the logistics conveyor

• Production & Storage Process

(Application Course)

» Transport of indexing table

» Drill production system’s mechanism

» Hole inspection of the product

» Storage-by-classification methods in relation to product’s condition

>

SPECIFICATIONS

• Distribution Process

» Raw Material type : ø39 Plastic(white), AL, per depth

(total 6)

» Magazine : Raw material 8 loaded(ø40 x 160mm)

» Distribution Type : Vacuum rotary cylinder type

• Inspection Process

» Inspection Function : Quality, Depth, and so on

» Using Sensor : Inductive sensor, analog sensor(Linearity

±1%,0.6W)

» Transfer Way : Load less cylinder(ø16 x 200mm),Belt conveyor(45mm x 250mm)

• Production Process

» Production Parts Transfer : Index table(divided by 4 as

Geneva type)

» Producing Drill Machine : 5 available(DC24V 20W)

» Producing Inspection : ø10 x 30mm cylinder

• Storage process

» Storage Cell : Load available on quality

» Transfer Unit : Rotary cylinder

» Magazine Size : ø40 x 160mm(2set)

» Transfer Type : Slide cylinder

• Control Panel

» PLC I/O Point : 32-Input 32-Output

» A/D Converter Module

• Dimension and Weight

» Main System : 1160(W) x 700(H) x 720(D)mm

» Control Panel : 582(W) x 1200(H) x 250(D)mm(including

Base Board)

ACCESSORIES

• AC Power Cord : 1ea

• Patch Cord : 1ea

• Program CD : 1ea • Piping Hose : 1set

• Drill Blade : 1ea • RS232C Cable : 1ea

• Training Materials : Nonmetal 6ea, Metal 6ea

• User’s Manual : 1ea

OPTIONS

• Simulation Software Programmable Logic Controller

(EDS-SimPL) www.ed.co.kr

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MINI MPS

(MODULAR

PRODUCTION SYSTEM)

New

ED-9160

• Organization of various control elements in complexity for applied technology

• Total of 6 processes comprising supply, Sensor, Stopper, Absorption & Transfer, Conveyor and Loading

• Built-in control elements covering mechanics, electricity, and electronics

• Control circuit for simple and high speed data transmission in the USB type

>

EXPERIMENTS

• Principle of parts control and element supply movement principle

• Work detection using various sensors and sensor characteristic control

>

SPECIFICATIONS

• Supply Part

» Magazine #1 / #2 : 2ea / 2ea

» Cylinder : 1ea

» Optical Fiber Sensor : 1ea

• Sensor Part

» Inductive Sensor : 1ea

» Capacitive Sensor : 1ea

» Sensor Bracket 1ea

• Stopper Part

» Linear Bush : 1ea

» Stopper Cylinder : 1ea(Bracket 1ea)

» Stopper : 1ea

» Shaft : ø6 x 51L 1ea

• Absorption & Transfer Part


» Cylinder : 2ea(Bracket 1ea)

» Vacuum Pad : ø20 1ea

• Conveyor Part

» Moto : 24V 1/300 1ea

» Round Belt Pulley : ø25 x 10T 2ea

» Round Belt : ø4 x 75L 1ea

• Loading Part

» Transfer Plate : 48 x 28 x 8T 1ea

» Storage Box : 179 x 58 1ea

» Limit Switch : 3ea

• Principle of the training Kit’s apparatus and application

• Operation of control elements using pneumatic components and electrical motor

• Control of the USB Interface

» Sensor : 19 x 18 x 3T 1ea

» Cam : ø28 x 1.2T 1ea

» Motor : DC 24V - 1/80 1ea

» Photo Sensor : 1ea

» Coupling : 1ea


CONTROL UNIT

• USB Interface Unit : 1ea

• FND Control Unit : 1ea

• Stepping Motor Control Unit : 1ea

• LED Control Unit : 1ea

• M-IFUT-8255 Unit : 1ea

• Input Control Unit : 1ea

• DC Motor Control Unit : 1ea

• TR Control Unit : 1ea

• ATMega128 Control Unit : 1ea

• Photo Coupler Control Unit : 1ea

ACCESSORIES


• Circuit Connection Cable : 1set


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FLUID PROCESS

CONTROL TRAINER

• Control of pressure, flow, level and temperature which are essential for process control

• Capable of stand-alone control and mixed combination in various types

• Real-time measurement and monitoring using data collection and signal conditioning

• Measurement of flow’s status and gain of the controlled data

• Built-in temperature compensation system and correction system(Feedback System)

• Analog element control using the pump’s speed control proportional control valve

• Built-in PID control system

• Standard Controller: PC based control(WAGO)

※ User can select other types of controller for customization : PLC or LabVIEW control

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New

ED-FPC

▲

Automation Control Laboratory,

Korea Polytec College IV

(Sooncheon Campus)

>

EXPERIMENTS

• Sensor output characteristics by the change of physical volume

• Basic control programming essential for instrumentation control

• Level control using the Analog Ultrasonic Sensor

• Measurement of a storage tank’s pressure using the Analog

Pressure Sensor

• Measurement of the fluid’s flow inside a pipe using the Analog

Flow Sensor

• Measurement of the water tank’s temperature using the Analog

Temperature Sensor

• Various control techniques using the PID Temperature Regulator

Touch Panel Control Screen PC-based Control Screen LabVIEW Control Screen www.ed.co.kr

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FLUID PROCESS

CONTROL TRAINER

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ED-FPC

>

SPECIFICATIONS

• Controller

» Standard : PC based Control

» Customization : PLC(Programmable Logic Controller) or

LabVIEW

• Container(2ea)

» Acryl 10t


• Profile Plate(1ea)

• Piping Hose

» Pipe : Diameter 16

» Materials : PVC

• 2/2-way Solenoid Valve(1ea)

» Direct Type

» Applied Voltage : DC 12~24V

» Diameter : 1/2

″

• 2/2-way Solenoid Valve(3ea)

» Pilot Type

» Voltage : DC 12~24V

» Diameter : 1/2

″(inside tube)

• Motor Pump(1ea) Diaphragm type

» Voltage : 12V DC

» Max. Torque : 16l/min

• Proportional Control Valve(1ea)

» Applied Voltage : DC 24V

» Input : DC 0~10V

• Heating Unit(1ea) Voltage

» Voltage : AC 220V

» Operates by SSR Output

• Pressure Tank(1ea)

» Working Pressure : 10kg/cm 2

» Capacity : 1l

» Connection Bridge : PT ½

• Pressure Switch(1ea)

» Displays a pressure value and enters the analog input

» Applied Voltage : DC12~24V

» Output Voltage : 1~5V

• Flow Switch(1ea)

» Displays a flow value and enters the analog input

» Applied Voltage : DC12~24V

» Flow Range : 2~16l/min

• Flow Sensor(1ea)

» Voltage : DC12~24V

» Working Pressure : 0~10Bar

» Flow Range : 2~16l/min


• Analog Ultrasonic Sensor(1ea)

» Level sensor for measuring the level

» Voltage : DC12~24V

» Sensing Range : 7~20 ±1cm


• Temperature Sensor(1ea)

» Pt100Ω

» Input Range : -50~400˚C

» Output : 4~20mA(2wire)

• Temperature Controller(1ea)

» PID Controller for controlling the Temperature Sensor

• Manual Valve(4ea)

• Piping Connector(6ea)

» For connecting pipes

» T type : 16ø, L type : 16ø

• Fittings(10ea)

» For connecting pipes

» L type : PT1/2, - type : PT1/2

• Tap(16ea)

» For tapping the container

• Clamp(4ea)

» For mounting valves and other parts

• Valve Bracket(5ea)

» Bracket for fixing the valve

• Experimental Table(1ea)

» Four processes(Pressure, Level, Flow and Temperature) as integrated are mounted on the Experimental Plate


» Mobile caster mounted

• Relay(6ea)

» For operating the Valve, Pump and Heater

» 2a-2b

• Cable Duct(1ea)

» For wiring practice

ACCESSORIES

• Fitting and Pipes : 1set

• Communication Cable : 1set



OPTIONS

• Controller(Programmable Logic Controller or LabVIEW)

• Touch Panel for PLC Controller

• HMI Software for PLC or PC based Controller

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GRAPHIC PANEL

TRAINER

• Graphic panel configuration by connection to Programmable Logic Controller

• Combination of PLC and Graphic Panel gives good training on the automation system

• Large size memory for Screen Data Storage

• Built-in CF Card I/F

ED-GP2000

(*Other Version in 12.1″and STN screen type also available at the request of customers)

>

SPECIFICATIONS

GRAPHIC PANEL

• Screen Type : TFT

• Screen Size : 10.4″

• Color : 256 Color

• Backlight : Cold Cathode Fluorescent Lamp

• Resolution : 800 x 600 pixels

• Luminous Intensity : 4 steps

• Memory : FLASH EPROM 4MB

• Touch Panel : 40 x 30 key / screen

• Interface

» Serial RS232C/RS422

» Extension Interface

» Ethernet Interface

» CF Card Interface, Sound Output, Auxiliary I/O, Printer

CASE

• Materials : Aluminum

• Panel Size : 430 x 310 AL 2t

• Interface

» COM1 : RS-232C/RS-422

» TOOL : To PC

• Power : 220V

• AUX : RUN, ALRAM, OUTCP, BUZZ, OUTCN

• External Reset : AUX COM, AUX RESET

ACCESSORIES

• PLC Communication Cable : 1set

• Tool Cable : 1set

• Program CD : 1ea


• User Manual : 1ea www.ed.co.kr

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• Industrial Robot & System

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ASSEMBLING

ROBOT TRAINER

• Disassembly and assembly practices for the robot actuators

• Utilization of a robot being used in the industry, so to apply a job site after graduation

• Simulation software provided to make assembly or disassembly easily

• Enables basic operation and testing practices on the assembled unit using a controller

ED-7300

>

EXPERIMENTS

• Alignment of the disassembled components

• Operating principle of the ball screw and LM Guide

• Understanding of the robot’s structure in detail

>

SPECIFICATIONS

ROBOT BODY

• Operation Speed : 800mm/s

• Stroke : 400mm

• Load : 15kgf

• Repeat Accuracy : ±0.02mm

• Motor : AC Servo

• Motor Capacity : 100W

SHORT TEACH PENDENT

• Outside : Built-in display

• Function : LED display of a current status

• Communication : RS-232C communication with

Controller unit (Fixed)

SHORT CONTROLLER

• Rating Output : 100W

• Power

» Voltage : Single Phase AC220V, 50/60Hz

» Capacity : 0.5~1.0(kVA)

• Enhancement of manufacturing skills through assembly and disassembly

• Encoder : Incremental type(Line Driver : 9/11/15 line)

• Program Tool : Teach Pendant, PC(IBM compatible), Touch panel

• Position Data Input : MDI, Direct Teaching, PC(IBM compatible), Touch Panel

• Program Capacity : 16,000step(1,000step x 16programs)

• Sequence Command : 14 commands(AND, OR, NOT, TIMER,

COUNTER...)

• Position Control Ratio : Within Encoder ±1 Pulse

• Serial Communication I/F : RS-232C or RS-422(Option)

HARD CASE

• A carrying case protective of the equipment

• Storing space for the disassembled robot components

• Indicated by simple assembly and structure drawings

• Color : black

• Metal finish applied to the edge for stiffness reinforcement

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6-AXIS MULTI JOINT

ROBOT TRAINER

• Experiments on the industrial robot being used in real life

• Teaching pendant in 7.5″wide color touch panel

• Standard language for the international industrial robot

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New

ED-VP6

• Simulation software in three dimension

• Ethernet communication as standard, and network with PC

• Interlocking experiments with the automation system

>

EXPERIMENTS

• Characteristics of 6-axis multi joint robot

• Language for the industrial robot

• Point-to-point transfer program

• Palletizing experiments

• Interlocking experiments with Other Automation System

• Control by the 3D simulation program

>

SPECIFICATIONS

CONTROLLER

• Control Axis : 6-Axis

• Operating Mode

» PTP, CP 3-dimensional linear, 3-dimensional circular

• Motor Control : Digital AC Servo

• Memory : 3.25MB

• Language : DENSO Robot Language(Conforming to SLIM)

• External I/O

» System Input : 11 / Output : 14

» User Input : 16 / Output : 16

• Communication : RS-232C, Ethernet, 2 USB

• Extension Slot : 3ea

TECHING PENDANT

• Display : 7.5″TFT Color LCD Monitor

• Touch Panel : Design customizable by the user

• Emergency Switch : 4B contact, 4circuit output

• Deadman’s Switch : Three-position type(OFF-ON-OFF)

• Mode Switch

» Conversion to 3 positions (AUTO, MANUAL, TEACH CHECK)

• JOG Dial : Line movement and value adjustment

CONTROL UNIT

• System Lamp : DC24V ø16 6Lamps, 1Buzzer

• Control Lamp : DC24V ø8 6Lamps

• Call Lamp : DC24V ø 10 9Lamps

• Power : ø24 Switch

• System Switch : START, STOP, RESET

• Manual Switch : 3 Switch

• Tower Lamp : DC24V, 3 colors

• System Control : Input 16, Output 16

ROBOT BODY

• Type : 6-Axis Multi Joint Robot

• Load : 2kg www.ed.co.kr

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• Precision : ±0.02mm

• Range : 420mm

• Max. Speed : 3,9000mm/s

• Motor : AC Servo Brakes Motor

• Encoder : Absolute Encoder

• Weight : 15kg

• User Air Port : 4ea

• Robot Gripper

» Type : Pneumatic operation type

» Motion Range : 12mm

» Weight : 2kg

AUTOMATIC CLASSIFICATION & STORAGE SYSTEM

• Frame, Protective Cover

» 1600(W) x 2000(H) x 1200(D)mm

» Aluminum profile structure

» Transparent acryl 10t

» OPEN detecting sensor(built-in)

» Auto caster for movement or fixation

• Supply Unit

» Materials : 39mm

» Max. load capacity : 8ea

» Supply Cylinder : 75mm(sensor mounted type)

• Transfer Unit

» Motor : DC24V, 1600rpm

» Detection : DC 24V Optical Sensor

• Inspection Unit : Detects materials and colors

• Palletizing Unit : Storing capacity : 3 x 3

• Storage Cell

» Cell : 3 x 3

» Detection : DC24V Sensor

ACCESSORIES

• Dummy Object : 1set • Protective Cover : 1ea



4-AXIS SCARA

ROBOT TRAINER

• Experiments on the industrial SCARA robot



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New

ED-HS4




>

EXPERIMENTS

• Characteristics of SCARA robot

• Language of the industrial robot



• Interlocking experiments with other automation system


>

SPECIFICATIONS

CONTROLLER


• Operating Mode



• Memory : 3.25MB

• Language : DENSO Robot Language (conforming to SLIM)

• External I/O





TECHING PENDANT



• Emergency Swtich : 4B contact, 4-circuit output

• Deadman’s Switch : 3-position type(OFF-ON-OFF)

• Mode Switch

» Conversion to 3 positions(AUTO, MANUAL, TEACH

CHECK)


CONTROL UNIT







• Tower Lamp : DC24V, 3colors


ROBOT BODY

• Type : 4-Axis SCARA Robot

• Load : 5kg


• Range : 450mm




• Weight : 25kg

• User Air Port : 6ea

• Robot Gripper



» Weight : 2kg



» 1600(W) x 2000(H) x 1200(D)mm



» OPEN detecting sensor(built-in)


• Supply Unit

» Materials : 39mm

» Max. Load Capacity : 8ea

» Cylinder : 75mm(sensor mounted type)

• Transfer Unit


» Detection : DC 24V Optical Sensor



• Storage Cell

» Partition : 4


ACCESSORIES



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4-AXIS RECTANGULAR

COORDINATES ROBOT

TRAINER

• Experiments on the 4-axis Cartesian robot



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New

ED-XYZ




>

EXPERIMENTS

• Characteristics of the Rectangular Coordinates robot

• Language of the Industrial robot





>

SPECIFICATIONS

CONTROLLER


• Operating Mode



• Memory : 3.25MB

• Language : Denso Robot Language (conforming to SLIM)

• External I/O





TECHING PENDANT



• Emergency Swtich : 4B contact, 4-circuit output

• Deadman’s Switch : 3-position type(OFF-ON-OFF)

• Mode Switch

» Conversion to 3 positions (AUTO, MANUAL, TEACHCHECK)


CONTROL UNIT







• Tower Lamp : DC24V, 3colors


ROBOT BODY

• Type : 4-Axis Rectangular coordinates Robot

• Load : 5kg www.ed.co.kr

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231

• Precision : 0.025mm

• Range : 450(X) x 400(Y) x 200(Z)mm W ± 270




• Weight : 66kg

• User Air Port : -

• Robot Gripper



» Wight : 2kg



» 1600(W) x 2000(H) x 1200(D)mm



» OPEN detecting sensor (built-in)


• Supply Unit

» Materials : 39mm

» Max. Load Capacity : 8ea

» Cylinder : 75mm (sensor mounted type)

• Transfer Unit


» Detection : DC 24V Optical Sensor DC24V



• Storage Cell

» Partition : 4


ACCESSORIES




DESKTOP ROBOT

TRAINER

• All-in-one system integrated with Controller

• Principles of the industrial robot control through various operations


• Software exclusive for the robot control


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New

ED-DTR

>

EXPERIMENTS

• Principles of the rectangular coordinates robot

• Language for the industrial robot




>

SPECIFICATIONS

CONTROLLER


• Operating Mode

» PTP, CP 3-dimensional linear

• Motor Control : AC Servo

• Memory : 100 Files, 1000 Points

• Language : Industrial Robot Language(conforming to SLIM)

• External I/O



• Communication : RS-232C, RS422/RS485

• Backup : FRAM

ROBOT BODY

• Type : Desktop Robot

• Load : 10kg


• Range : 300(X) x 300(Y) x 100(Z)mm

• Max. Speed : 500mm/s

• Motor : AC Servo Motor or Stepping Motor


• Weight : 62kg

• Power : AC220V

ACCESSORIES

• Dummy Object : 1set

• Protective Cover : 1ea

• Operation Software CD : 1ea


• Ac power cord : 1ea

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_ ED Co.,Ltd.


ARM ROBOT

TRAINER

• 5 Joints + Gripper Robot for educational purpose

• Precise motion control by DC Servo Motor

• IBM PC compatible interface

ARM MOVEMENT RANGE

CONTROL SECTION OF TEACHING LOADER

>

SPECIFICATIONS

ROBOT BODY (ARM-7220C-4)

• Number of Joints : 5 Joints + Gripper

• Construction : Vertical Articulated Arm

• Precision (Position) : ±0.5mm

• Movement Speed : 100mm/s max.

• Load Capacity : 1kg

• Actuator : DC Servo Motor(Optical Encoder part)

• Motion Range

» Body Joint : 310˚

» Shoulder Joint : +130˚/-35˚

» Elbow Joint :

±130˚

» Rotation Wrist : 360˚

• Gripper Opening

» 55mm(without Rubber Pad : 68mm)

• Dimension

» Base : ø220˚ x 180(H)mm, Arm : 220+220mm

• Weight : 33kg

ROBOT CONTROLLER (ED-MK4)

• Input Terminal : 8 Port and LED

• Input Switch : 8 Port Toggle Switch

• Output Terminal : 8 Port and LED

• Processor : 16bit Processor, 8bit Motor Controller,

8bit Teach Pendant

• Software : ED-72C RoboTalk

• Input Voltage : 220V, 50/60Hz


• Weight : 14.3kg

ACCESSORIES

• Teaching Loader (LD-7220-2) : 1ea

• Flat Cable : 6ea

• RS-232C Cable : 2ea

• Dust Cover : 1ea


• Operating Software : 1ea

• Experimental Manual : 1ea www.ed.co.kr

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ED-7220C


REFRIGERATION &

AIR CONDITIONING

DEMONSTRATOR

• Easy-to-use demonstarator for principles of refrigeration/airconditioning

• Motor Compressor : Pison type

• Trouble shooting for pipe leakage

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ED-5820

ED-5840

ED-5820

>

EXPERIMENTS

ED-5820(Refrigerator)

• Principle of refrigeration

• Refrigeration cycle & Morier diagram

• Understanding of refrigeration system

• Refrigerator Operation

• Refrigerant flow and Its state change

• Pipe leakage and refrigerant charge

• Trouble shooting

ED-5840

ED-5840(Air Conditioner)

• Principle of air conditioner

• Refrigerant cycle & Morier diagram

• Understanding of air conditioning system

• Air Conditioner operation

• Refrigerant flow and its state change

• Pipe leakage and refrigerant charge

• Trouble shooting

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_ ED Co.,Ltd.

REFRIGERATION &

AIR CONDITIONING

DEMONSTRATOR

2 / 2

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ED-5820

ED-5840

>

SPECIFICATIONS

Classification

REFRIGERANT TYPE

COMPRESSOR

CONDENSOR

SIGHT GLASS

STRAINER/DRIER

EXPENSION VALVE

EVAPORATOR

PRESSURE GAUGE

LIGUID RECEIVER

FRESSURE SWITCH(1)

FRESSURE SWITCH(2)

ED-5820 ED-5840

Freon 22(R-22)

1/3 HP

1,660 kcal/h

PB35bar/8o˚C

3/8 inch

Thermostatic Expansion Valve: TEV

380 kcal/h

High : 0~35kg/cm 2 , Low : 0~15kg/cm 2

1.2l(80% apply) -

High : 8~30kg/cm

2

, Low : -0.5~2kg/cm

2

Diff. : 50mmHg~6kg/cm 2

High : 8 ~ 30 kg/cm

2

, Low : -0.5~6kg/cm

2

Diff. : 1mmHg~4kg/cm

2

-

Range : 5~30kg/cm 2

Diff. : 1.5~10kg/cm

2

GENERAL CHARACTERISTICS

• POWER / FREQUENCY : AC 220V , 60Hz , single phase

• TEMP. CONTROL : -50˚C~50˚C

• DEMENSION : 1180(W) x 785(H) x 520(D)mm

ACCESSORIES

• Digital Temperature Meter : 1ea

• Operation Manual : 1ea

OPTIONS

• Service Manifold(with Gauge) : 1set

• Refrigerant Cylinder : 1ea www.ed.co.kr

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5-axis arm robot trainer ed-7255

Part 5

Intelligent Robot/

Automation

INTELLIGENT

EDUCATION

ROBOT PLATFORM

INTELLIGENT

EDUCATION

ROBOT PLATFORM

INTELLIGENT

EDUCATION

ROBOT PLATFORM

OMNI-DIRECTIONAL

MOBILE ROBOT

OMNI-DIRECTIONAL

MOBILE ROBOT

INTELLIGENT

ROBOT

DEVELOPMENT KIT

INTELLIGENT

ROBOT

DEVELOPMENT KIT

ROBOT ASSEMBLY

KIT TRAINER

ROBOT ASSEMBLY

KIT TRAINER

Main Control Module(1EA)

ROBOT ASSEMBLY

KIT TRAINER

Motor Module(3EA)

Sensor Module(10EA)

ROBOT ASSEMBLY

KIT TRAINER

ROBOT ASSEMBLY

KIT TRAINER

Application Module (4EA)

5-AXIS ARM ROBOT

TRAINER

COMPUTER-

INTEGRATED

MANUFACTURING

TRAINER

PERUNIT EXPERIMENTS

1. Inlet Lifter

2. Supply Process

3. Inspection Process

4. Fabrication Process

5. Classification Process

6. Robot Process

7. Assembly Process

8. Storage Process

9. Outlet Lifter

FLEXIBLE

MANUFACTURING

SYSTEM

PC BASED CONTROL

TRAINER

Architecture

Composition

FACTORY

AUTOMATION

TRAINER

Configuration

FACTORY

AUTOMATION

TRAINER

FACTORY

AUTOMATION

TRAINER

BLOCK MODULAR

PRODUCTION

SYSTEM

MINI MPS

(MODULAR

PRODUCTION SYSTEM)

FLUID PROCESS

CONTROL TRAINER

FLUID PROCESS

CONTROL TRAINER