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WELLS MANUFACTURING COMPANY
2 ERIK CIRCLE, P. O. Box 280
Verdi, NV 89439
Customer Service (775) 345-0444 Ext.502
fax: (775) 345-0569 www.wellsbloomfield.com
506
OPERATION MANUAL
WVOC- 4 SERIES
CONVECTION OVEN and
4 HOTPLATE COOKTOP with
UNIVERSAL HOOD
WVOC-4HC
WVOC-4HF
WVOC-4HS
Includes
INSTALLATION
USE & CARE
Model
WVOC-4HF
IMPORTANT: DO NOT DISCARD THIS MANUAL
This manual is considered to be part of the appliance and is to be given to the OWNER or
MANAGER of the restaurant, or to the person responsible for TRAINING OPERATORS of this appliance. Additional manuals are available from your WELLS DEALER.
THIS MANUAL MUST BE READ AND UNDERSTOOD BY ALL PERSONS USING OR
INSTALLING THIS APPLIANCE. Contact your WELLS DEALER if you have any questions concerning installation, operation or maintenance of this equipment. p/n 304964 Rev. (-) M506 031102 cps
LIMITED WARRANTY STATEMENT
Unless otherwise specified, all commercial cooking equipment manufactured by WELLS MFG. CO. is warranted against defects in materials and workmanship for a period of one year from the date of original installation or 18 months from the date of shipment from our factory, whichever comes first, and is for the benefit of the original purchaser only.
THIS WARRANTY IS THE COMPLETE AND ONLY WAR-
RANTY, EXPRESSED OR IMPLIED IN LAW OR IN FACT,
INCLUDING BUT NOT LIMITED TO, WARRANTIES OF
MERCHANTABILITY OR FITNESS FOR ANY PARTICU-
LAR PURPOSE, AND/OR FOR DIRECT, INDIRECT OR
CONSEQUENTIAL DAMAGES IN CONNECTION WITH
WELLS MFG. CO. PRODUCTS. This warranty is void if it is determined that, upon inspection by an authorized service agency, the equipment has been modified, misused, misapplied, improperly installed, or damaged in transit or by fire, flood or act of God. It also does not apply if the serial nameplate has been removed, or if service is performed by unauthorized personnel. The prices charged by Wells Mfg. Co. for its products are based upon the limitations in this warranty. Seller’s obligation under this warranty is limited to the repair of defects without charge by a Wells Mfg. Co. factory authorized service agency or one of its sub-service agencies. This service will be provided on customer’s premises for non-portable models. Portable models (a device with a cord and plug) must be taken or shipped to the closest authorized service agency, transportation charges prepaid, for service. In addition to restrictions contained in this warranty, specific limitations are shown in the Service Policy and Procedure Guide. Wells Mfg. Co. authorized service agencies are located in principal cities. This warranty is valid in the
United States and Canada and void elsewhere. Please consult your classified telephone directory, your foodservice equipment dealer or write the Factory Service Department,
Wells Manufacturing Company, P.O. Box 280, Verdi, Nevada 89439, phone (775) 345-0444 or (888) 492-2782, for information and other details concerning warranty.
SERVICE POLICY AND PROCEDURE GUIDE
ADDITIONAL WARRANTY EXCLUSIONS
1. Resetting of safety thermostats, circuit breakers, over
load protectors, and/or fuse replacements are not
covered by this warranty unless warranted conditions
are the cause.
2. All problems due to operation at voltages or phase
other than specified on equipment nameplates are
not covered by this warranty.
Conversion to correct voltage and/or phase must be
the customer’s responsibility.
3. All problems due to electrical connections not made
in accordance with electrical code requirements
and wiring diagrams supplied with the equipment are
not covered by this warranty.
4.
Replacement of items subject to normal wear, to
include such items as knobs, light bulbs, air filters;
and, normal maintenance functions including
adjustments of thermostats, adjustment of micro
switches and replacement of fuses, indicating lights
and filters are not covered by warranty.
5.
Damage to electrical cords and/or plug due to exposure to excessive heat are not covered by this warranty.
6.
Full use, care, and maintenance instructions supplied with each machine. Noted maintenance and
preventative maintenance items, such as servicing and
cleaning schedules, are customer responsibility. Those
miscellaneous adjustments noted are customer
responsibility. Proper attention to preventative
maintenance and scheduled maintenance procedures
will prolong the life of the appliance.
7. Travel mileage is limited to sixty (60) miles from an
Authorized Service Agency or one of its sub-service
agencies.
8.
All labor shall be performed during regular working hours. Overtime premium will be charged to the buyer.
9.
All genuine Wells replacement parts are warranted for ninety (90) days from date of purchase on nonwarranty equipment. This parts warranty is limited only to replacement of the defective part(s). Any use of
non-genuine Wells parts completely voids any
warranty.
10. Installation, labor, and job check-outs are not
considered warranty and are thus not covered by this
warranty.
11. Charges incurred by delays, waiting time or operating
restrictions that hinder the service technician’s ability to
perform service are not covered by warranty. This
includes institutional and correctional facilities.
SHIPPING DAMAGE CLAIM PROCEDURE
NOTE: For your protection, please note that equipment in this shipment was carefully inspected and packaged by skilled personnel before leaving the factory. Upon acceptance of this shipment, the transportation company assumes full responsibility for its safe delivery.
IF SHIPMENT ARRIVES DAMAGED:
1.
VISIBLE LOSS OR DAMAGE: Be certain that any visible loss or damage is noted on the freight bill or express receipt, and that the note of loss or damage is signed by the delivery person.
2.
FILE CLAIM FOR DAMAGE IMMEDIATELY:
Regardless of the extent of the damage.
3.
CONCEALED LOSS OR DAMAGE: if damage is
unnoticed until the merchandise is unpacked, notify the
transportation company or carrier immediately, and file
“CONCEALED DAMAGE” claim with them. This
should be done within fifteen (15) days from the date
the delivery was made to you. Be sure to retain the
container for inspection.
Wells Manufacturing cannot assume liability for damage or loss incurred in transit. We will, however, at your request, supply you with the necessary documents to support your claim. xi
TABLE OF CONTENTS
WARRANTY xi
SPECIFICATIONS 1
FEATURES & OPERATING CONTROLS 2
PRECAUTIONS & GENERAL INFORMATION 6
AGENCY LISTING INFORMATION 7
INSTALLATION 8
OPERATION 13
CLEANING INSTRUCTIONS 18
TROUBLESHOOTING SUGGESTIONS 22
MAINTENANCE INSTRUCTIONS 23
MSDS (Ansulex Low pH) 26
MAINTENANCE SCHEDULES 28
PARTS & SERVICE 31
CUSTOMER SERVICE DATA 31
INTRODUCTION
Thank You for purchasing this Wells Manufacturing Co. appliance.
Proper installation, professional operation and consistent maintenance of this appliance will ensure that it gives you the very best performance and a long, economical service life.
This manual contains the information needed to properly install this appliance, and to use and care for the appliance in a manner which will ensure its optimum performance.
SPECIFICATIONS
MODEL
WVOC-4HC
WVOC-4HF
WVOC-4HS
VOLTS
208
240
208
240
208
240
WATTS
12,200
16,100
10,700
14,100
12,500
16,500
L1
35
40
32
36
36
41
AMPS 3ø
L2
34
39
31
35
35
40
L3
32
37
26
30
34
39
AMPS 1ø n/a n/a n/a n/a n/a n/a
Minimum clearances required from unit to nearest combustible surface or object. inches millimeters
BACK n/a n/a
SIDE
6
152
BOTTOM
6
152
TOP
19
483
1
FEATURES & OPERATING CONTROLS
Fig. 1 Ventilator Section Operating Features & Controls
2
FEATURES & OPERATING CONTROLS (continued)
VENTILATOR SECTION
a11.
12.
19.
22.
23.
28. a15.
16.
18. a31.
42.
43.
44.
38.
40.
41.
53.
56.
58.
70.
ITEM
1.
a6.
8.
9. a10.
DESCRIPTION
NAMEPLATE
FIRE SUPPRESSION
AGENT TANK (1.5 gal.)
ADJUSTABLE (FRONT) LEG
RIGID (REAR) CASTER
MANUAL PULL STATION
FUSIBLE LINKS
LOWER REAR ACCESS
PANEL
DISCHARGE NOZZLE
GREASE BAFFLE
PRE-FILTER ASSEMBLY
HEPA/CHARCOAL FILTER
PACK
GREASE CUP
GREASE TROUGH
VENTILATOR EXHAUST
DUCT
STATUS INDICATOR
POWER CORD
FUSES
POWER CONTACTOR
BUILDING FIRE ALARM
RELAY
GROUND LUG
INTERLOCK TERMINAL
FILTER INTERLOCK
SWITCHES
VENTILATOR FAN
SIDE SPACERS
COOLING FAN
COMMENT
Gives Manufacturer, Model and Serial Number information.
Also lists electrical specifications.
Container for Ansulex™ Low-pH liquid fire suppression liquid.
Allows the unit to be leveled.
Allows the unit to be easily positioned by lifting the front of the unit slightly.
Provides a means of manual activation of the fire suppression system.
PULL ONLY IN CASE OF FIRE!
Automatically activates fire suppression system in the event of fire on the cooktop.
Allows access to Ansul® fire suppression agent tank (a6) and controls also access to main power contactor (41).
Fire suppression media discharges here (2 places).
Extracts and drains most grease and moisture from the air flow.
Comprises the PRE-FILTER FRAME and a replaceable
PRE-FILTER. Stops larger particles of grease from reaching the
FILTER PACK for reduced maintenance costs.
Stops most grease and smoke particles. Also assists in some cooking odor removal.
Collects grease/moisture drained from grease trough (23).
Directs grease/moisture removed by grease baffle to grease cup.
Exit point for ventilator airflow - on top left rear of unit.
DO NOT BLOCK
Displays status of fire suppression system (COCKED - FIRED) If
FIRED, a buzzer will sound continuously.
6’ cord and cap. Plug for NEMA 15-60R (receptacle by user).
Provide over-current protection of cooking appliance.
Energizes cooktop only while ventilator section is sensed as operational.
Reports fire alarm condition to building fire management system.
Ground wire of power cord connects here.
Provides connection for shut-down control by building fire management system.
Proper installation of grease baffle and filter pack close these switches in ventilator sensor circuit. Provides air movement for ventilation.
Provides air movement for ventilation.
Maintain required 6: spacing from combustible surfaces.
Provides cooling for cooktop controls.
3
FEATURES & OPERATING CONTROLS (continued)
V1
V2 V3 V4
Fig. 2 Ventilator Section Controls & Indicator Lights
V5 V6
Fig. 3 Cooktop Section Controls & Indicator Lights
Fig. 4 Convection Oven Operating Features & Controls
4
FEATURES & OPERATING CONTROLS (continued)
ITEM DESCRIPTION COMMENT
VENTILATOR SECTION CONTROLS
C.05
C.06
C.07
C.01
C.02
C.03
C.04
C.08
C.09
C.10
C.11
V1
V2
V3
V4*
V5*
V6*
POWER SWITCH
POWER ON INDICATOR
CHECK FILTERS ALARM
INDICATOR
REPLACE PREFILTER
ALARM INDICATOR
REPLACE FILTER PACK
ALARM INDICATOR
SERVICE REQUIRED ALARM
Energizes blower motor. If, after 10 seconds, proper conditions are met, cooktop is energized.
GREEN. Glows when POWER switch is ON.
AMBER. Glows if one or more filters are out of position. Check all filters and baffles for proper installation.
AMBER. Glows when PREFILTER is approaching the end of its service life and must soon be replaced.
AMBER. Glows when FILTER PACK is approaching the end of its service life and must soon be replaced.
RED. Glows when PREFILTER and/or FILTER PACK has reached
INDICATOR the end of its service life and is too loaded to allow sufficient air flow.
Filter MUST be replaced. Appliance is SHUT DOWN until expended filters are replaced.
* See PRECAUTIONS & GENERAL INFORMATION, pages 6 & 7 for special procedures regarding
prefilters and filter packs.
COOKTOP SECTION CONTROLS
H.01 POWER ON INDICATOR AMBER. Glows when associated temperature control is turned ON.
H.02
H.03
HOTPLATE CONTROL
HOT SURFACE INDICATOR
Infinite switch control of temperature of one hotplate section.
RED. Glows any time surface is above 150ºF
CONVECTION OVEN SECTION CONTROLS
POWER-OFF-FAN SWITCH
FAN LOW-OFF-HIGH SWITCH
OVEN POWER INDICATOR
HEAT INDICATOR
DIGITAL DISPLAY
OVEN TIME CONTROL
OVEN TEMP CONTROL
START TIMER KEY
ACTUAL TEMP KEY
PGM KEYS
CANCEL KEY
Switch to turn oven ON, OFF, or select FAN only.
Switch to turn fan ON, and to select fan speed.
AMBER. Glows when oven is turned ON.
AMBER. Glows when heating elements are energized.
Displays time and temperature information.
A. Time remaining in program (minute : second)
B. Programmed temperature (ºF)
Adjust programmed cooking time.
Adjust programmed cooking temperature.
Begin a timed cook cycle.
Press to display current oven temperature.
Press to select pre-programmed time/temperature.
Press to cancel a program in progress.
5
PRECAUTIONS AND GENERAL INFORMATION
WARNING:
Electric
Shock hazard
All servicing requiring access to non-insulated electrical components must be performed by a factory authorized technician.
DO NOT open any access panel which requires the use of tools. Failure to follow this warning can result in severe electrical shock.
CAUTION:
Risk of
Damage
DO NOT connect or energize this appliance until all installation instructions are read and followed. Damage to the appliance will result if these instructions are not followed.
DANGER
ELECTRIC SHOCK HAZARD
DO NOT SPRAY WATER ON OR AROUND
ELECTRICAL EQUIPMENT
DO NOT WASH FLOOR NEAR ELECTRICAL
EQUIPMENT WITH WATER SPRAY
NOTE: Fire suppression system and all associated components must only be serviced by an authorized Ansul® Distributor. All setup, charging, repair and/or adjustment of the fire suppression system must be performed by an Authorized Ansul® Distributor ONLY.
IMPORTANT: If a remote pull station is installed, both rear casters (9) must be replaced with legs to deter moving the unit. MOVING AN
APPLIANCE WITH A REMOTE PULL STATION WILL DISCHARGE
THE FIRE SUPPRESSION SYSTEM.
This Ventless Cooking System™ is designed to help reduce odor emissions, but will not completely eliminate cooking odors. Air exchange at the installation site must comply with the requirements of the local jurisdictional authority. To ensure that odors do not build-up, recommended minimum air exchange is 300 - 400 cfm of outside air into and out of the area where the unit is used. Recommend use of wall fan and wall switch, to be supplied by user.
This appliance is intended for use in commercial establishments only.
This appliance is intended to prepare food for human consumption.
No other use is recommended or authorized by the manufacturer or its agents.
Operators of this appliance must be familiar with the appliance use, limitations and associated restrictions. Operating instructions must be read and understood by all persons using or installing this appliance.
Cleanliness of this appliance is essential to good sanitation. Read and follow all included cleaning instructions and schedules to ensure the safety of the food product.
Disconnect this appliance from electrical power before performing any maintenance or servicing.
Do not splash or pour water on, in or over any exposed element, control, control panel or wiring.
DO NOT submerge pre-filter or filter pack in water.
The technical content of this manual, including any wiring diagrams, schematics, parts breakdown illustrations and/or adjustment procedures, is intended for use by qualified technical personnel.
Any procedure which requires the use of tools must be performed by a qualified technician.
This manual is considered to be a permanent part of the appliance.
This manual and all supplied instructions, diagrams, schematics, parts breakdown illustrations, notices and labels must remain with the appliance if it is sold or moved to another location.
This appliance is made in the USA. Unless otherwise noted, this appliance has American sizes on all hardware.
6
PRECAUTIONS AND GENERAL INFORMATION (continued)
OPERATIONAL NOTES:
REPLACE PREFILTER and REPLACE FILTER PACK indicator lights provide a timely warning that a system shut-down is imminent.
The actual time between the indicator light coming on and the loss of cooking appliance power will depend upon the cooking conditions.
Anytime a dirty PRE-FILTER is replaced, the system airflow will increase. If the condition of the FILTER PACK is marginal, the
REPLACE FILTER PACK light could then come on. If this happens, a fresh FILTER PACK must be installed within a reasonably short time.
Loss of airflow through the old filter pack will soon cause a system shut-down when the airflow falls below minimum vapor capture levels.
KEEP A SPARE FILTER PACK ON HAND.
IMPORTANT: If you decide to “get the most” out of the old filter pack, and continue to use it until a system shut-down happens, it is advisable to have a fresh filter pack readily at hand, and have someone available who is capable of replacing it. Otherwise, you may experience an extended down time, with consequent associated loss of business.
The manufacturer assumes no liability for loss of business due to a system shutdown caused by a dirty pre-filter and/or filter pack
(i.e. red SERVICE REQUIRED light is on), when the user fails to have the proper replacement pre-filter and/or filter pack on hand.
The Ventless Cooking System™ hood is designed as part of a WELLS
cooking appliance only. No other use of this product is authorized by the manufacturer or its agents. Wells Mfg. assumes no liability for the use of this equipment with products by any other manufacturer’s, or for use of this equipment with any Wells Manufacturing product other than in factory certified applications.
Fig. 5 Ventilator
Warning
Indicators
AGENCY LISTING INFORMATION
This appliance conforms to NSF Standard 4 for sanitation only if installed in accordance with the supplied Installation Instructions
And operated and maintained in accordance with the instructions in this manual.
STD 4 E146882
7
INSTALLATION
NOTE: DO NOT discard the carton or other packing materials until you have inspected the appliance for hidden damage and tested it for proper operation.
Refer to SHIPPING DAMAGE
CLAIM PROCEDURE on the inside front cover of this manual.
WARNING:
Risk of personal injury
Installation procedures must be performed by a qualified technician with full knowledge of all applicable electrical codes. Failure can result in personal injury and property damage.
WARNING:
Fire Hazard
Avoid storing flammable or combustible materials near the appliance.
UNPACKING & INSPECTION
Carefully remove the appliance from the carton. Remove all protective plastic film, packing materials and accessories from the
Appliance before connecting electrical power or otherwise performing any installation procedure.
Carefully read all instructions in this manual and the Installation
Instruction Sheet packed with the appliance before starting any installation.
Read and understand all labels and diagrams attached to the appliance.
Carefully account for all components and accessories before discarding packing materials. Store these components in or near the appliance for later use. These items must be installed before operating the appliance.
1 ea. FIRE SUPPRESSION AGENT (ANSULEX® Low pH, 1.5 GAL.)
See Material Safety Data Sheet, page 28.
1 ea. FIRE SUPPRESSION MEDIA TANK
1 ea. FIRE SUPPRESSION TANK CHARGING CARTRIDGE
1 ea. GREASE BAFFLE
1 ea. FILTER PACK ASSEMBLY
1 ea. PRE-FILTER HOLDER with PRE-FILTER
1 ea. GREASE CUP
1 ea. GREASE TROUGH
2 ea. 6” SIDE SPACERS
1 ea. LITERATURE PACKAGE
Additionally:
1 ea. FAN BAFFLE
2 ea. RACK SUPPORTS
3 ea. CONVECTION OVEN RACKS
SETUP
Setup the appliance only on a firm level surface. Non-combustible material is recommended.
Refer to the Installation Instruction Sheet for required clearances.
Maintain required clearances between the appliance and adjacent combustible surfaces. Verify 6” left and right side clearances to combustible construction. This appliance requires a minimum of 8 ft
(96”) (floor to overhead) to allow for adequate exhaust.
IMPORTANT: Provided 6" side spacers (item 58) must be installed on the appliance.
Verify that the VENTILATOR HOOD ASSEMBLY is properly and securely assembled to the cooking appliance before beginning the installation procedure.
If a remote manual pull station is to be installed, replace the rear
casters with legs.
Level the unit after it is in its final position. Using a spirit level, verify that the unit is level front-to-back and side-to-side.
8
INSTALLATION (continued)
SERVICE TECHNICIAN INSTALLATION NOTES
An Ansul® technician must charge and arm the fire suppression system before the ventilator blower will operate. See page 10.
Installation and start up must be performed by an Authorized
Installation Company.
Installer must complete the WARRANTY REGISTRATION form, and record appliance installation particulars on the CUSTOMER SERVICE
DATA form in this manual.
Certain codes require cooking equipment to be restrained with a
RESTRAINT DEVICE. It is the RESPONSIBILITY OF THE
INSTALLER to check with the AUTHORITY HAVING JURISDICTION, in order to ascertain the applicability of this requirement to THIS
SPECIFIC EQUIPMENT INSTALLATION. Any restraint device must allow access to the back and sides of the unit to provide for servicing and maintenance, and must not interfere with the operation of the FIRE
SUPPRESSION SYSTEM.
ELECTRICAL INSTALLATION
1. This appliance must be installed by a licensed electrician in
accordance with all applicable codes and ordinances.
Electrical connection terminal block and ground lug are accessible
by removing the right side panel.
2. Refer to the nameplate on the right side of the appliance. Verify the
ELECTRICAL SERVICE POWER. Voltage and phase must match
the nameplate specifications, and available electrical service
amperage must meet or exceed the specifications listed on page 1
Wiring must be no less than 4 AWG solid copper wire, rated for at
least 90ºC.
NOTE: Wire gauge, insulation type and temperature rating , as
well as type, size and construction of conduit, must meet or exceed
applicable specifications of local codes and of the National
Electrical Code.
3. This appliance must be connected to a suitable building ground.
The equipment ground connection is marked " ".
4. The appliance is shipped from the factory wired for 3-phase
electrical service. Refer to the Wiring Diagram included with this
appliance, and verify that field wiring conforms to this diagram.
IMPORTANT: This appliance is not approved for 1Ø operation.
Conversion of this appliance to single-phase operation will void the
warranty.
IMPORTANT!
Verify that this VENTILATOR and food cooking equipment installation is in compliance with the specifications listed in this manual, with local code requirements, and in accordance with N.F.P.A 96
(THE STANDARD FOR
VENTILATION CONTROL
AND FIRE PROTECTION
OF COMMERCIAL
COOKING OPERATIONS - current edition).
THIS IS THE
RESPONSIBILITY
OF THE INSTALLER
DANGER
ELECTRIC
SHOCK
HAZARD
ELECTRIC CONNECTIONS
MUST BE MADE BY A
LICENSED ELECTRICIAN
Electrical shock will cause death or serious injury.
CAUTION:
Electrical Shock
Hazard
The ground lug of this appliance must be connected to a suitable building ground.
NOTE: This appliance requires a dedicated 60 Amp electrical branch circuit protection.
IMPORTANT:
Contact a licensed electrician to install and connect electrical power to the appliance.
IMPORTANT:
Damage due to being connected to the wrong voltage or phase is NOT covered by warranty.
9
INSTALLATION (continued)
DANGER
FIRE HAZARD
THE FIRE SUPPRESSION
SYSTEM MUST BE
CHARGED AND CERTIFIED
BY AN AUTHORIZED
ANSUL® DISTRIBUTOR.
NEVER ATTEMPT TO
MODIFY OR BYPASS THE
FIRE SUPPRESSION
SYSTEM.
AN UNCONTROLLED FIRE
CAN CAUSE SERIOUS
INJURY, DEATH AND/OR
PROPERTY LOSS.
IMPORTANT: The FIRE
SUPPRESSION SYSTEM must be SET-UP and
CHARGED by an authorized
Ansul® distributor before the ventilator blower will operate.
NOTE: If the fire suppression system is discharged, a buzzer will sound continuously and the cooking appliance will remain inoperable until the fire suppression system is serviced. Recharging and resetting must be performed by an authorized
Ansul® distributor ONLY.
Charging of the Ansul Fire
Suppression system must be in accordance with Ansul®
Design, Installation, Recharge
and Maintenance Manual.
(Ansul® #418087-05)
FIRE SUPPRESSION SYSTEM INSTALLATION
1. Any REMOTE MANUAL PULL STATION must be installed by an
authorized ANSUL® distributor in accordance with the
AUTHORITY HAVING JURISDICTION.
NOTE: If a REMOTE MANUAL PULL STATION is installed, moving the unit for servicing will cause the Ansul® system to discharge. In this case, the unit must only be installed with four fixed legs
(i.e. remove rear casters and replace with legs). Additional legs may be ordered through an Authorized Wells Service Agency. See page 25.
2. The FIRE SUPPRESSION SYSTEM is comprised of a
pressurized cartridge &
container of liquid fire
suppressant, with
associated plumbing and
controls. It utilizes factory
installed FUSIBLE LINKS
for automatic actuation,
and a factory installed
MANUAL PULL STATION
for manual actuation.
Two NOZZLES are used
to disperse the liquid fire
suppression media.
3. When the fire suppression
system activates, the fire
suppression media is
discharged, both the
cooking appliance and the
ventilator are de-energized,
and a buzzer will sound
continuously.
The fire suppression media
will form an emulsion
designed to both smother Fig. 6 Fire Suppression System
and cool the fire.
Call your Authorized Ansul® Distributor immediately for
service.
NOTE: See page 28 for the Material Safety Data Sheet for the fire
suppression agent.
4. The MANUAL PULL STATION and any similar REMOTE MANUAL
PULL STATION will activate the fire suppression system when the
ring on the pull station is pulled horizontally.
10
FILTERS INSTALLATION
1. FILTER PACK: Ships installed in the hood. If the FILTER PACK is
not in position, the CHECK FILTERS indicator will light.
If the FILTER PACK becomes clogged, the REPLACE FILTER
PACK indicator will glow.
To install the FILTER PACK: Position the filter pack with the
charcoal portion UP. Slide the filter pack toward the rear of the unit
until it contacts the guides on the back panel. Push the filter pack
UP into the upper opening until it rests firmly against the filter pack
seal. When up in position, holder clips can be snapped over wall
ledge on each side. To remove FILTER PACK: Grasp both holder
clips and pull INWARD until the clips clear the sidewall ledge. Then,
pull the filter pack down and out.
2. PRE-FILTER: The PRE-FILTER ships in the FILTER FRAME. If the PRE-FILTER is not in position, or if the PRE-FILTER is not in the FILTER FRAME, the CHECK FILTERS indicator will light. If the
PRE-FILTER becomes clogged, the REPLACE PRE-FILTER
indicator will glow.
To install the PRE-FILTER: Pay attention to the air flow markings.
The AIR FLOW arrow will point away from the installer. Slide the
assembly up into the front opening, behind the upper filter rail.
While pressing slightly against the bottom of the assembly, pull the
FILTER HANDLE toward you so as to engage the FILTER HOOK
over the lip of the top filter rail. Then lower and seat the assembly
into the top indentation of the lower filter rail.
3. GREASE BAFFLE: If the GREASE BAFFLE is not in place, the
CHECK FILTERS indicator will glow.
To install the GREASE BAFFLE: Slide the grease baffle up into the
indentation of the upper filter rail, then lower and seat it into the
bottom indentation of the lower filter rail. Pull toward you and
downward to verify the GREASE BAFFLE is properly seated in the
lower frame rail.
INSTALLATION (continued)
NOTE:
The GREASE BAFFLE and
FILTER PACK activate mechanical switches, and the
PRE-FILTER activates a vacuum switch, to verify that the filter elements are in their proper positions.
All filter elements must be properly installed or the cooktop will not be energized.
Also, the CHECK FILTERS indicator will light.
IMPORTANT:
The filter hook prevents the
PRE-FILTER from being
drawn in during operation.
After installation, press against the top of the filter frame to verify proper engagement of the filter hook over the lip of the top filter rail.
IMPORTANT:
Protect the surface of ceramic cooktops from damage in the event a filter is accidentally dropped.
SEAL
FILTER PACK
HOLDER CLIP
CLIPS ONTO
LEDGE
FILTER PACK
POSITION
SWITCH
FILTER PACK
SEAL
FILTER PACK
HOLDER CLIP
GREASE BAFFLE
POSITION
SWITCH
PRE-FILTER
ASSEMBLY
GREASE
BAFFLE
GREASE
TROUGH
GREASE
CUP
PRE-FILTER
NOTE: AIR FLOW ARROW
AWAY
INSTALLER WHEN
PROPERLY INSTALLED
FILTER HOOK
PR
E-
FI
LT
ER
FILTER
RAIL
FILTER
HOOK
FILTER
HANDLE
FILTER
FRAME
NOTE: PRE-FILTER IS SENSED
AS BEING IN POSITION BY THE
PRESSURE DROP ACROSS IT.
Fig. 7 Filter Installation
11
INSTALLATION (continued)
WARNING
Slipping / Falling
Hazard
Spilled Oil
DO NOT OPERATE UNLESS
THE GREASE CUP IS
INSTALLED.
Oil and moisture will drip onto the floor and falls may result.
Death or serious injury may result from slipping and falling
CAUTION:
Burn Hazard
DO NOT OPERATE UNLESS
GREASE TROUGH
IS INSTALLED.
Moisture will drip into the hot cooking surface, causing splattering of hot liquids.
Serious injury can result from contact with hot splatter.
GREASE TROUGH AND GREASE CUP INSTALLATION
1. Install the GREASE TROUGH into the brackets below the grease
baffle.
2. Install the GREASE CUP on the right side of the unit, directly
below the grease trough.
HOTPLATE DRIP PAN INSTALLATION (SPIRAL
HEATING ELEMENTS ONLY)
1. Lift / rotate the elements up.
2. Install a drip pan in each element cutout.
3. Install an element
Element Support
Drip Pan
Heating Element
(Lifted) support into each drip pan.
The ends of the
Fig. 8 Hotplate Drip Pan Installation
support set in the indentations in the pan. The support’s center
boss must be on the top.
4. Rotate elements back into place.
OVEN RACK INSTALLATION
1. Install fan baffle.
Use care around the
fan. The blades are
sharp.
2. Install one rack support
on the fan baffle, and
one rack support on the
left wall of the oven
cavity.
3. Install racks as needed
for the product being
prepared.
Fig. 9 Oven Rack Installation
12
VENTILATOR OPERATION
1. Press the VENTILATOR POWER switch to ON. The green
VENTILATOR POWER light will glow and the blower fan will start.
After a short time, if all filters are sensed as being in position and
not clogged, the cooking appliance will be energized. The roll
warmer is energized at all times.
During normal operation, the VENTILATOR POWER light will be
the only light glowing on the upper control panel.
2. If the amber CHECK FILTER light glows, one or more filter
elements is out of position. Check the GREASE BAFFLE,
PRE-FILTER and FILTER PACK for proper installation in their
respective positions. Grease baffle and filter pack position are
sensed by mechanical switches. Pre-filter position is sensed by a
vacuum switch.
3. When the amber REPLACE PRE-FILTER light glows, the pre-filter
is nearing the end of its service life. Replace the disposable
PRE-FILTER ELEMENT.
4. When the amber REPLACE FILTER PACK light illuminates, the
HEPA / Charcoal filter pack is nearing the end of its service life.
Replace the FILTER PACK.
Note: The REPLACE PRE-FILTER and REPLACE FILTER PACK
lights are a warning that the indicated filter is near the end of its
service life. The appliance will continue to operate for a period of
time after the light glows to allow continued operation through a
peak period. However, the indicated filters must be replaced within
a reasonably short time period or they will clog and shut down
electrical power to the cooking appliance . The ventilator blower
will continue to run.
5. When the red SERVICE REQUIRED light glows, either the
pre-filter or filter pack (or both) is clogged and can no longer pass
sufficient air to allow further operation. The ventilator fan continues
to run, but the cooking appliance is shut down until the underlying
clogged filter situation has been corrected. This can occur when
neither CHANGE...FILTER indicator light is lit, if both pre-filter and
filter pack are marginal. Replacing both the pre-filter and the filter
pack will remedy the situation.
Note: Replacing the pre-filter, even though not very dirty, will often
extend the service life of the more expensive filter pack.
Reset the unit by turning the VENTILATOR POWER switch to
OFF, then back ON.
6. A failure of incoming electrical power will cause a shut down of the
unit. After power is restored, reset the unit by turning the
VENTILATOR POWER switch to OFF, then back ON.
NOTE: Oven, griddle and hotplate will not operate unless the fire suppression system is charged, and the ventilator section is operating
OPERATION
CAUTION:
Hot Surface
Exposed surfaces can be hot to the touch and may cause burns.
Fig. 10 Ventilator Indicator
and Warning Lights
13
OPERATION (continued)
SUGGESTED COOKING TIMES
A. CONVECTION OVEN
PRODUCT TEMP TIME NUMBER
ºF MINUTES OF RACKS
BREAD PRODUCTS
Hamburger Roll 300 15 5
Bread (1 lb loaves) 325 34 3 (12 loaves)
Roll 300 16 5 (60 rolls)
Baking Soda Biscuit 400 7 3
For best baking results, use rack positions 2, 5 & 8 ( where rack position 1 is the top rack)
Baking one pan: use rack 5; baking 2 pans: use racks 2 & 8.
PASTRIES
Sheet Cake (2½ lbs. per pan) 300 17 5
Frozen Fruit Pie (46oz.) 350 50 5 (10 pies)
Frozen Fruit Pie (26oz. - 8" dia.) 350 40 5 (15 pies)
Sugar Cookie 300 15 5
Danish Roll 350 12 5
Fruit Cake 275 75 3
Cake (1 lb.) 300 19 5 (10 cakes)
OTHER
Melted Cheese Sandwich 400 8 5
Idaho Potato (120 potatoes) 450 40 5
Macaroni & Cheese 350 30 5
NOTE: "HIGH" fan speed provides the fastest cook time. "LOW" fan speed is used for foods which are sensitive to air currents, such as meringue pie.
14
OPERATION (continued)
CONVECTION OVEN OPERATING INSTRUCTIONS
A. MANUAL COOK MODE
1. Set the OVEN POWER SWITCH (C.01) to ON. The OVEN
POWER ON INDICATOR (C.03) will glow when the switch is ON.
2. Rotate OVEN TEMPERATURE CONTROL knob (C.07) until the
desired cooking temperature is displayed on the READOUT
(C.05A). The oven will begin heating, and the temperature digits
will flash, until the set temperature is reached.
3. Rotate OVEN TIME CONTROL knob (C.06) until the desired time
is displayed on the READOUT. The digits and colon will flash,
indicating that time has been set but the timer is not started.
4. Load product in the oven. Press START TIMER key (C.08). The
timer digits count down and the colon (only) flashes during the
timer period.
5. At the end of the timer period, an audible alarm will sound. Press
CANCEL key (C.11) to silence the alarm.
SUGGESTION: For best baking results when making baking soda biscuits, use rack positions 2, 5 & 8 ( where rack position 1 is the top rack). When baking one pan: use rack 5 (center rack); when baking
2 pans: use racks 2 & 8; when baking three pans: use racks 2, 5 & 8.
B. PROGRAM COOK MODE
1. Five (5) programmable keys (C.10) are provided for presetting
frequently used time / temperature combinations. To set the
program:
a. Press and hold the appropriate PGM key.
b. While holding the PGM key, turn the TIME and TEMP knobs
until the desired time and temperature is displayed on the
readout.
c. Release the PGM key to store the displayed time and temp in
memory.
2. The program for any PGM key can be recalled by momentarily
pressing that PGM key.
3. To start a programmed cook cycle, press the appropriate
PGM key and the START TIME key. Once the cook cycle
has started, the TIME and TEMP knobs are locked out to
prevent accidental re-programming.
4. The actual oven temperature may be recalled at any time
by pressing the ACTUAL TEMP key (C.09).
5. At the end of the timer period, an audible alarm will sound.
Press CANCEL key (C.11) to silence the alarm.
C.03
C.01
C.05
C.06
C.08
C.10
CAUTION:
Hot Surface
Exposed surfaces can be hot to the touch and may cause burns.
CAUTION:
Electrical Shock
Hazard
DO NOT splash or pour water onto control panel or wiring.
CAUTION:
Electrical Shock
Hazard
DO NOT operate the unit if the keypad is torn or broken.
C.04
C.02
C.05
A
C.05
B
C.07
C.09
C.11
15
OPERATION (continued)
CAUTION:
Hot Surface
Exposed surfaces can be hot to the touch and may cause burns.
CAUTION:
Burn Hazard
Do not attempt to clean the oven until it has cooled to
150ºF or less. See
CLEANING INSTRUCTIONS, page 18.
CAUTION:
Electrical Shock
Hazard
DO NOT splash or pour water onto control panel or wiring.
IMPORTANT:
To extend the life of your appliance and internal components, allow the oven, and hotplates to cool to 200ºF or less before turning the ventilator off.
C. TEMPERATURE OFFSET MODE
1. A user preference offset mode is provided should the user feel the
oven cooks too hot or too cold.
2. The OFFSET MODE can be used to offset the set / displayed
temperature from the sensed temperature by as much as ± 35ºF, in
5ºF increments:
a. Rotate the TIME controller until the time digits on the display
read "00:00".
b. Rotate the TEMP control until the temp digits display between
400º and 500º.
c. Press and hold the START TIMER key for five seconds.
d. Turn either the TIME or TEMP control until the desired offset is
displayed.
e. Press the ACTUAL TEMP key to exit.
16
HOTPLATE OPERATING INSTRUCTIONS
A. COOKING WITH YOUR HOTPLATE
1. Each element is individually controlled by a TEMPERATURE
CONTROL (H.01 and H.03). These are infinite switch controls
which control based on electrical current draw, not the actual
temperature of the hotplate surface.
2. Settings are OFF to HIGH.
3. The associated indicator will
glow when the switch is in
any position other than OFF.
4. When set to HIGH, the
hotplate element can reach
maximum temperature in
approximately 10 minutes.
5. Once liquid begins to boil, reduce the setting to minimize power
consumption and increase the useful life of the elements.
6. Use cooking pans which fully cover the elements for maximum
efficiency. Maximum recommended pot diameter is 10 inches.
NOTE: On ceramic cooktops,
the HOT SURFACE indicator will
glow anytime an associated
temperature control is turned ON ,
and anytime the surface
temperature is above 125ºF.
OPERATION (continued)
CAUTION:
Hot Surface
Exposed surfaces can be hot to the touch and may cause burns.
CAUTION:
Electrical Shock
Hazard
DO NOT splash or pour water onto control panel or wiring.
CAUTION:
Electrical Shock
Hazard
Use extreme caution when using double broiler-type pans: DO NOT over fill the lower pan with water, which can cause an overflow. Any moisture splashed onto the hotplate top can leak into the lower areas of the oven causing a potential shock hazard and causing severe damage to the electronic controller.
NOTE: Damage caused by moisture leaking into the electronic controller is NOT covered by warranty.
IMPORTANT:
The dial markings are an
INDICATION of temperature only. The temperature of the food product depends on many factors, including the size, shape and material of the food container, and the quantity and consistency of the food product.
17
CLEANING INSTRUCTIONS
DANGER
ELECTRIC SHOCK HAZARD
DO NOT SPRAY WATER ON OR AROUND
ELECTRICAL EQUIPMENT
DO NOT WASH FLOOR NEAR ELECTRICAL
EQUIPMENT WITH WATER SPRAY
CAUTION:
Cut Hazard
Use due care when cleaning near fan. Blades are sharp.
CAUTION:
Electrical Shock
Hazard
DO NOT splash or pour water onto control panel or wiring.
CAUTION:
Heat and Smoke
Hazard
Keep the ventilator fan running during any "hot surface" cleaning operation to avoid a build-up of heat and/ or smoke.
IMPORTANT: Avoid Fire
Suppression System discharge!
Keep the ventilator fan running during any "hot surface" cleaning operation to avoid melting a fusible link and causing a discharge of the fire suppression media.
IMPORTANT:
Always rub / wipe in the direction of the polish lines or grain of the metal.
CONVECTION OVEN CLEANING INSTRUCTIONS
PRECAUTIONS Turn oven power switch to FAN
Allow oven to cool
FREQUENCY As Noted
TOOLS Mild Detergent, Soft Cloth or Sponge
Plastic Scouring Pad
Spray Bottle
Commercial Oven Cleaner/Degreaser
DAILY
1. Turn oven power switch to FAN; remove racks and take to back
sink.
2. Let oven cool to 200°F. If oven is cooler than 200°F, raise
temperature to no more than 200°F.
3. Mix oven cleaner/degreaser per manufacturer’s directions. Spray
oven cleaner/degreaser solution onto soiled surfaces; then, close
oven door and let stand for 5 min.
4. Open door slowly to allow steam to escape and allow oven to cool
completely.
5. Wipe oven surfaces with a soft cloth, rinse cloth as necessary.
6. Re-spray any remaining soiled areas and scrub with a plastic
scouring pad.
7. Rinse all surfaces with a clean soft cloth dampened with clean
water.
8. Wash, rinse, and sanitize oven racks and replace in oven.
9. Wipe exterior surfaces with a clean cloth dampened with clean
water and a non-abrasive cleanser. Rinse by wiping with a clean
cloth dampened with clean water.
HEAVY SOIL RECOVERY—As Needed
1. Turn oven power switch to FAN; remove racks and take to back
sink.
2. Let oven cool to 200°F. If oven is cooler than 200°F, raise
temperature to no more that 200°F.
3. Spray Oven Cleaner/Degreaser full strength onto soiled surfaces;
then, close oven door and let stand for 5 min.
4. Open door slowly to allow steam to escape and allow oven to cool
completely.
5. Wipe oven surfaces with a soft cloth, rinse cloth as necessary.
6. Re-spray any remaining soiled areas and scrub with a plastic
scouring pad.
7. Rinse all surfaces with a clean soft cloth dampened with clean
water.
8. Wash, rinse, and sanitize oven racks and replace in oven.
18
CLEANING INSTRUCTIONS (continued)
HOTPLATE CLEANING INSTRUCTIONS
PRECAUTIONS Turn oven controls to OFF
Allow hotplates to cool
FREQUENCY Daily
TOOLS Mild Detergent, Soft Cloth or Sponge
Non-abrasive Cleaner, Plastic Scouring Pad
1. Turn both controls to OFF. Allow both hotplate elements to cool.
2. Wipe the entire hotplate top panel using a clean cloth or sponge,
dampened with hot water and a mild detergent. For burned-on
foods or sauce spillage, use a non-abrasive cleanser applied with
a plastic scouring pad.
3. Rinse hotplates and top panel with a soft cloth dampened with clean
water.
CAUTION:
Burn Hazard
Turn off both hotplates and allow to cool before cleaning
CAUTION:
Electrical Shock
Hazard
DO NOT splash or pour water onto warmer, control panel or wiring.
CAUTION:
Heat and Smoke
Hazard
Keep the ventilator fan running during any "hot surface" cleaning operation to avoid a build-up of heat and/ or smoke.
IMPORTANT: Avoid Fire
Suppression System discharge!
Keep the ventilator fan running during any "hot surface" cleaning operation to avoid melting a fusible link and causing a discharge of the fire suppression media.
IMPORTANT:
This appliance is not jet stream approved. Do not direct water jet or steam jet at this appliance, or at any control panel or wiring.
Do not splash or pour water on, in or over any controls, control panel or wiring.
IMPORTANT:
Always wipe or rub in the direction of the polish lines or grain of the metal.
19
CLEANING INSTRUCTIONS (continued)
Disconnect appliance from electric power before cleaning.
CAUTION:
Exposed surfaces can be hot to the touch and may cause burns. Allow appliance to cool before cleaning.
CAUTION:
Electric Shock
Hazard
Hot Surface
IMPORTANT:
Never allow PRE-FILTER or
FILTER PACK to get wet.
DO NOT wash either of these two filters. Washing these filters will ruin them and cause the appliance to shut-down.
IMPORTANT:
DO NOT spill or pour water into controls, control panel, wiring or coil-type hotplate elements. Damage to internal components will occur.
Damage to internal components from water damage is not covered by warranty.
VENTILATOR SECTION CLEANING INSTRUCTIONS
PREPARATION
Disconnect appliance from electric power
Allow to cool before cleaning
FREQUENCY Weekly
TOOLS
Warm water and a mild detergent
Soft clean cloth or sponge
Bristle brush
Container for disposal of grease
CLEANING
Disconnect appliance from electric power
Allow to cool before cleaning
Remove the grease baffle, pre-filter assembly, grease trough and
grease cup. Empty the grease trough and grease cup.
Remove the pre-filter from the filter frame. Wash and rinse the
filter frame ONLY.
Wash and rinse the grease baffle, grease trough and grease cup in
a sink or dishwasher using mild detergent and warm water. Allow
to air dry.
Reinsert the pre-filter into the filter frame. Reinstall the pre-filter,
grease baffle, grease trough and grease cup.
Procedure is complete
IMPORTANT:
DO NOT use steel wool or metal implements to clean drawers or cabinet surfaces.
20
TROUBLESHOOTING SUGGESTIONS
A. NO PART OF THE APPLIANCE WILL HEAT
1. Verify that appropriate cooking controls are ON.
2. Check electrical supply. Make sure service breaker is ON.
3. Make sure all filters are properly installed, and that no filter warning lights are lit.
4. Possible improper service wiring: Have a licensed electrician verify
that all three legs of the 3ø service are properly connected
(i.e. Leg 1 to L1, Leg 2 to L2, Leg 3 to L3), and that all three legs are
of the proper voltage and phase.
5. Ansul® Fire Suppression System not charged.
B. HOTPLATE WILL NOT HEAT
1. Verify that associated temperature control is set to the desired
temperature.
2. Possible internal component damage: Have unit serviced by an
Authorized Wells Service Agency.
C. CONVECTION OVEN WILL NOT HEAT
See Error Codes diagram at right
1. Verify that the oven switch is ON and that the temperature control is
set to the desired temperature.
2. Verify that the door is closed.
3. Hi-Limit control may have tripped: Allow unit to cool; Hi-Limit will
reset automatically.
4. Blown fuse(s) (item 40): Correct cause of over-current and replace
fuses with fuses having the same configuration and ratings.
5. Possible internal component damage: Have unit serviced by an
Authorized Wells Service Agency.
D. CONVECTION OVEN FAN WILL NOT RUN
1. Verify that the oven switch is set to ON or FAN.
2. Verify that the fan switch is set to either HIGH or LOW.
3. Hi-Limit control may have tripped: Allow unit to cool; Hi-Limit will
reset automatically.
4. Blown fuse(s): Correct cause of over-current and replace fuses with
fuses having the same configuration and ratings.
5. Possible internal component damage: Have unit serviced by an
Authorized Wells Service Agency.
CAUTION:
Electrical Shock
Hazard
Removal of any cabinet panel will result in exposed electrical circuits. Any procedure requiring the removal of any cabinet panel must be performed by a qualified technician only.
CONVECTION OVEN
CONTROLLER
ERROR CODES
F1 Relay closed or relay
ohms low when not
cooking
F2 Actual temperature 60ºF
(±35ºF) greater than
T-SET MAX
F3 Open temperature sensor
F4 Shorted temperature
sensor
F5 Relay open or relay ohms
high when cooking
F6 No 60 Hz (Cycles per
second other than 60 Hz
detected)
Have unit serviced by an
Authorized Wells Service
Agency.
NOTE: There are no user serviceable components in the appliance. In all cases of damage or component malfunction, contact your
Authorized Wells Service
Agency for repairs.
22
MAINTENANCE INSTRUCTIONS
A. FAN CLEANING
1. Disconnect power at the circuit breaker. Allow the oven to cool.
2. Remove RACKS by pulling toward the front. Lift to clear the stop
pin. Remove left and right RACK SUPPORTS by lifting.
3. Remove BAFFLE by
lifting the rear slightly
and pulling straight
out.
4. Brush fan wheel and
wipe it with a moist
cloth. Sponge out all
loose particles.
5. Reassemble, paying
particular attention
that the lip on the right
side of the fan baffle is
fully seated in the slot
in the edge of the
oven cavity.
B. LATCH ADJUSTMENT
1. The door latch must be adjusted such that the door will latch easily,
yet remain closed and latched throughout the cook cycle.
If the door is too tight when the oven is cold, it may pop open as
the oven reaches temperature.
2. Check adjustment in two places on the latch-side of the door.
Use a piece of paper (such as a dollar bill) between the inner
surface of the door and the door gasket, just above and just below
the latch. The paper should be definitely held, but should be able to
be pulled out with just a slight drag.
3. To adjust the vertical alignment, hold the striker assembly while
loosening the two screws. Move the striker assembly as needed,
but do not allow the parts of the striker to move in relation to each
other. Retighten the screws and re-check the alignment.
4. To adjust the fore-and-aft alignment, the back plate acts as a
tapered shim. Moving the back plate vertically, in relation to the
striker, will adjust the thickness of the striker assembly. When
properly adjusted for thickness, verify the vertical alignment and
tighten the screws.
5. Recheck the alignment. Recheck the tightness of the screw.
CAUTION:
Personal Injury
Hazard
Disconnect appliance from electrical power before performing any of these procedures
CAUTION:
Cut Hazard
Use due care when cleaning fan. Blades are sharp.
LATCH
BACK PLATE
STRIKER
FRONT PLATE
22
MAINTENANCE INSTRUCTIONS (continued)
C. HINGE ADJUSTMENT
1. The hinges provide the pivot for the door, allow for height
adjustment and alignment so that the door closes properly on
the gasket.
2. To access the hinge adjustments:
a. Remove the grease tray. Remove the upper trim panel
by removing the four screws at the ends of the panel.
The trim panel / grease tray support assembly will then
pull straight out.
b. Remove the bottom trim panel by removing the four
screws at the ends of the panel, and by loosening the
two screws holding the bottom door gasket. The panel
will then pull straight out.
3. The door should be approximately centered between the upper
and lower lips of the cabinet. Adjust the door for height:
a. The hinge sleeve acts as a jam nut for the height
adjuster.
b. The top and bottom clearances should be approximately
equal. If necessary, loosen the hinge sleeve and turn
the height adjustment nut until the required clearances
are achieved.
c. Retighten the hinge sleeve.
4. Check fore-and-aft adjustment in two places on the hinge-side
of the door. Use a piece of paper (such as a dollar bill) between
the inner surface of the door and the door gasket. The paper
should be definitely held, but should be able to be pulled out
with just a slight drag.
5. To adjust a top or bottom hinge:
a. Loosen the holding bolts.
b. Tighten or loosen the adjusting bolt as needed to achieve
the proper vertical clearances.
c. Retighten the holding bolts.
d. Recheck the clearances. Recheck the tightness of the
bolts.
6. Reassemble the trim panels. Remember to retighten the screws
for the lower gasket
BOTTOM
PANEL
TOP
PANEL
HINGE BRACKET
HOLDING
BOLTS
HINGE SLEEVE
HINGE BRACKET
HOLDING
BOLTS
DOOR PIVOT
ADJUSTING
BOLT
HEIGHT
ADJUSTMENT
ADJUSTING
BOLT
23
MAINTENANCE INSTRUCTIONS (continued)
CAUTION:
Hot Surface
Exposed surfaces can be hot to the touch and may cause burns.
D. TEMPERATURE CALIBRATION
TOOLS: Digital Pyrometer with Oven Probe, Protective Gloves
1. With the oven empty, clamp the thermocouple sensor in the center
of the middle rack:
a. Pass the thermocouple sensor wires through the corner of the
door gasket and close the door.
b. Plug the sensor into the Pyrometer.
2. Turn the OVEN POWER (V.01) switch to ON. Turn the FAN
switch (V.02) to HI.
a. Rotate the TIME control (V.06) until the time digits (V.05B) on
the display read "60:00".
b. Rotate the TEMP control (V.07) until the temp digits (V.05A)
display 375º.
c. Press the START TIMER key (V.08).
3. Allow the oven to heat for 45 minutes. If, after 45 minutes, the
temperature display reads between 370º and 380º, the calibration
is satisfactory. Otherwise:
a. Rotate the TIME controller until the time digits (V.05B) on the
display read "00:00".
b. Rotate the TEMP control until the temp digits (V.05A) display
between 400º and 500º.
c. Press and hold the START TIMER (V.08) key for five seconds.
d. Turn either the TIME or TEMP control until the desired offset is
displayed.
e. Press the ACTUAL TEMP (V.09) key to exit. Procedure is
complete.
24
1. 6-MONTH MAINTENANCE (MUST BE PERFORMED BY AN
AUTHORIZED ANSUL® DISTRIBUTOR ONLY):
a. Inspect and test total operation including FIRE DAMPER and
all SAFETY INTERLOCKS.
b. All FIRE SUPPRESSION SYSTEM actuation components
including MANUAL PULL STATION and any REMOTE
MANUAL PULL STATION must be inspected for proper
operation in accordance with the maintenance schedule
published in ANSUL® R-102 SYSTEM DESIGN,
INSTALLATION, RECHARGE AND MAINTENANCE MANUAL
(Ansul® #418087-05).
c. The FIRE SUPPRESSION SYSTEM FUSIBLE LINKS must be
inspected. NOZZLES and MANUAL PULL STATION must be
cleaned in accordance with ANSUL® R-102 SYSTEM
DESIGN, INSTALLATION, RECHARGE AND MAINTENANCE
MANUAL (Ansul® #418087-05).
d. The FIRE SUPPRESSION AGENT TANK, PIPING and
FLEXIBLE TUBING must be INSPECTED.
2. 12-YEAR MAINTENANCE: (MUST BE PERFORMED BY AN
AUTHORIZED ANSUL® DISTRIBUTOR ONLY):
a. The FIRE SUPPRESSION AGENT TANK and ¼” FLEX HOSE
must be HYDROSTATICALLY TESTED, and the FIRE
EXTINGUISHING AGENT must be REPLACED in accordance
with the maintenance schedule published in ANSUL® R-102
SYSTEM (STANDARD UL 300 LISTED).
b. The FUSIBLE LINKS in plenum and damper must be
REPLACED. This maintenance to be performed by qualified
Ansul® service personnel only.
MAINTENANCE SCHEDULES
USE AND MAINTENANCE
SHALL BE IN ACCORDANCE
WITH THE STANDARD FOR
VENTILATION CONTROL
AND FIRE PROTECTION OF
COMMERCIAL COOKING
OPERATIONS, N.F.P.A 17A
& N.F.P.A. 96 (current editions).
DANGER
Fire Hazard
FAILURE TO PROPERLY
CLEAN AND MAINTAIN THIS
EQUIPMENT CAN
CAUSE A FIRE. AN
UNCONTROLLED FIRE CAN
CAUSE SERIOUS INJURY,
DEATH AND/OR PROPERTY
LOSS.
NOTE: A signed and dated
VENTILATOR HOOD
MAINTENANCE LOG must be maintained on the premises, and shall be available for inspection by the authority having jurisdiction.
See pages 26 & 27.
IMPORTANT: Parts used for the Ansul® fire suppression system are not serviceable by the owner /
operator. Procedures for servicing fire suppression equipment are described in:
ANSUL® R-102 SYSTEM
DESIGN, INSTALLATION,
RECHARGE AND
MAINTENANCE MANUAL
(Ansul® #418087-05).
25
26
27
ANSUL
®
ANSUL INCORPORATED
MARINETTE, WI 54143-2542
Manufacturer’s
Name:
Address:
ANSUL INCORPORATED
One Stanton Street, Marinette, WI 54143-2542
Prepared By: Safety and Health Department
SECTION 1 - IDENTITY
Common Name (Used on Label):
(Trade Name and Synonyms)
Chemical
Name:
ANSULEX Low pH Liquid Fire Suppressant
N/A This is a Mixture
Formula:
N/A
SECTION 2 - INGREDIENTS
PART A - HAZARDOUS INGREDIENTS
Principal Hazardous Component(s) (chemical and common name(s)):
None
Wt.%
N/A
MATERIAL SAFETY DATA SHEET
ANSULEX Low pH
QUICK IDENTIFIER (In Plant Common Name)
Emergency
Telephone No.:
Other Information
Calls:
(715) 735-7411
Date Prepared:
February 1, 1999
CAS No.:
Chemical
Family:
N/A
Mixture
CAS No.
N/A
ACGIH TLV
N/A
Acute Toxicity Data
N/A
PART B - OTHER INGREDIENTS
Other Component(s) (chemical and common name(s)):
Proprietary Mixture of Organic and Inorganic Salts
Phosphoric Acid
EDTA
Yellow-Green Fluorescent Dye
Water
Wt.%
48.0 - 50.0
0.2
0.65
0.011
Approx. 50.0
CAS No.
N/A
7664-38-2
64--02-8
518-47-8
7732-18-5
ACGIH TLV
N/E
N/E
N/E
N/E
N/E
Acute Toxicity Data
NDA
NDA
NDA
Oral LD (rat)
6800 mg/kg
NDA
SECTION 3 - PHYSICAL AND CHEMICAL CHARACTERISTICS (Fire and Explosion Data)
Boiling
Point:
Percent Volatile by Volume (%):
Solubility in Water:
Appearance and Odor:
113ºC
Approx. 50.0
100%
Vapor Density:
(Air = 1):
1.03
Fluorescent Yellow Colored Liquid, Mild Odor
Specific
Gravity (H O=1):
1.33
Evaporation Rate:
(Butyl Acetate=1):
Approx. 0.005
Reactivity in
Water:
Mild exothermic reaction
Vapor Pressure
(mm Hg):
Flash Point: None to boiling
Flammable Limits in Air % by Volume:
N/A
Special Fire
Fighting Procedures:
NONE - THIS IS AN EXTINGUISHING AGENT
Unusual Fire and
Explosion Hazards:
None
Extinguisher
Media:
N/A
Auto-Ignition
Temperature:
SECTION 4 - PHYSICAL HAZARDS
Stability:
Incompatibility
(Materials to Avoid):
Hazardous
Decomposition Products:
Hazardous
Polymerization:
Unstable
Stable
May Occur
Will Not Occur
Conditions to Avoid:
Not established, acrid fumes.
Conditions to Avoid:
N/A
N/A
Not Determined
N/A
28
SECTION 5 - HEALTH HAZARDS
Threshold
Limit Value:
Routes of Entry:
Eye Contact:
Skin Contact:
None Established
Irritant
Irritant
Inhalation:
Not an expected route of entry. Can be irritating to mucous membranes.
ANSULEX Low pH (continued)
Ingestion:
Signs and
Symptoms:
Medical Conditions Generally
Aggravated by Exposure:
Chemical Listed as
Carcinogen or Potential:
Acute Exposure: Material irritates skin, eyes, and mucous membranes.
Chronic Exposure: None known.
None known.
National Toxicology
Program:
Yes
No
I.A.R.C
Monographs:
Yes
No
OSHA Yes
No
SECTION 6 - EMERGENCY AND FIRST AID PROCEDURES
Eye Contact:
Flush and irrigate with water for 15 minutes while holding eyelids open.
If irritation persists, seek medical attention.
Skin Contact:
Wash thoroughly with soap and water. If irritation persists, seek medical attention.
Inhalation:
Fresh air if symptoms occur. If irritation persists, seek medical attention.
Ingestion:
Dilute by drinking large quantities of water.
SECTION 7 - SPECIAL PROTECTION INFORMATION
Respiratory Protection
(Specify Type):
Ventilation:
N/A
Local
Exhaust:
N/A
Protective
Gloves:
Other Protective
Clothing or Equipment:
Rubber gloves for spill/leak
Mechanical
(General):
Eye
Protection:
Eye wash and safety showers are good safety practice.
N/A
Chemical goggles recommended during spill/leak procedures.
SECTION 8 - SPECIAL PRECAUTIONS AND SPILL/LEAK PROCEDURES
Precautions to be taken in Handling and Storage:
Store in original container. Keep tightly closed. Keep separate from acid.
Other
Precautions:
Steps to be taken in Case
Material is Released or Spilled:
Waste Disposal
Methods:
See incompatibility information in Section 4.
Stop leaks. Contain spills. Remove as much as possible. Place in closed container for proper disposal
Wash spill area with large amounts of water to remove traces and neutralize.
Dispose of in compliance with local, state and federal regulations.
HAZARDOUS MATERIAL IDENTIFICATION SYSTEM
HAZARD INDEX
4 SEVERE HAZARD 0 HEALTH
3 SERIOUS HAZARD
2 MODERATE HAZARD 0 FLAMMABILITY
1 SLIGHT HAZARD
0 MINIMAL HAZARD 0 REACTIVITY
N/A = Not Applicable NDA = No Data Available N/E = Not Established
ANSUL and ANSULEX are registered trademarks.
Internet Address: http://www.ansul.com
ANSUL INCORPORATED, ONE STANTON STREET, MARINETTE, WI 54143-2542 Form No. F-90160-6 ©1999 Ansul Incorporated
29
NOTES
24
DESCRIPTION SERVICE
PART NO.
OVEN RACK Replacement 21376
PRE-FILTER 22618
PRE-FILTER CAGE 22683
FILTER PACK (HEPA + CHARCOAL) 22619
GREASE BAFFLE 22684
GREASE CUP 22626
LEG KIT 22829
CASTER KIT 22830
DRIP TRAY, 8” (Spiral Hotplate) 21705
SCRAPER, CLEANING (Ceramic Hotplate) 22445
ELEMENT SUPPORT (Spiral Hotplate) 500039
CLEANING CREME, CERAMIC HOTPLATE 501124
WELLS BULLETIN (ANSUL® PARTS LIST) 303331
NOTE: Ansul® Manual 418087-05 and
Wells Bulletin 303331 are intended for use
by authorized Ansul® service personnel only.
Ansul® Manual 418087-05 must be obtained
through your authorized Ansul® distributor.
PARTS & SERVICE
IMPORTANT: Use only factory authorized service parts and replacement
filters.
For factory authorized service, or to order factory authorized replacement parts, contact your Wells authorized service agency, or call:
Wells Manufacturing Co.
2 Erik Circle
P. O. Box 280
Verdi, NV 89439 phone: (775) 345-0444 fax: (888) 492-2783
(Service Parts Dept.)
Service Parts Department can supply you with the name and telephone number of the WELLS
AUTHORIZED SERVICE
AGENCY nearest you.
CUSTOMER SERVICE DATA
please have this information available if calling for service
RESTAURANT _____________________________ LOCATION _____________
INSTALLATION DATE ________________________ TECHNICIAN ___________
SERVICE COMPANY ________________________________________________
ADDRESS ___________________________ STATE ______ ZIP__________
TELEPHONE NUMBER (_____)_____-_________
EQUIPMENT MODEL NO. _______________
EQUIPMENT SERIAL NO. _______________
VOLTAGE: (check one) 208 240
25
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