owners manual model #4000-g

OWNERS MANUAL

MODEL #4000-G

55 YEARS OF AMERICAN INGENUITY

KRENDL MACHINE COMPANY • 1201 SPENCERVILLE AVE

DELPHOS, OHIO 45833 • TELEPHONE 419-692-3060 • FAX 419-695-9301

E - MAIL: [email protected] • WEB SITE: www.krendlmachine.com

CONGRATULATIONS ON YOUR PURCHASE OF KRENDL EQUIPMENT

MODEL #4000-G

OWNER'S MANUAL

FOR ASSURED SAFETY AND CONFIDENCE, PLEASE READ THIS

MANUAL CAREFULLY BEFORE INSTALLING AND OPERATING

YOUR MACHINE.

E-MAIL ADDRESS IS: [email protected]

WEB SITE IS: www.krendlmachine.com

Table of Contents

INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

UNPACKING & INSPECTING EQUIPMENT . . . . . . . . . . . . 2

GENERAL SAFETY INFORMATION . . . . . . . . . . . . . . . . . 2-5

DECALS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-7

WARRANTY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

RETURNED GOODS PROCEDURE . . . . . . . . . . . . . . . . . . 9

SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

BASIC COMPONENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-12

OPERATING INSTRUCTIONS . . . . . . . . . . . . . . . . . . . . 13-16

GENERAL MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . 17-20

ELECTRICAL SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . 21-23

LADDER DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . 25-26

SPARE PARTS LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

PARTS LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27-33

GLOSSARY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34

SERVICE RECORD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35

MODEL #4000-G

INTRODUCTION

Thank you for purchasing a KRENDL INSULATION MOVING MACHINE. With over fifty-five years experience in manufacturing insulation moving equipment, we have designed and built your machine with the highest quality parts and workmanship to provide years of reliable service.

This manual has been prepared to help you obtain the maximum efficiency and service from your

Krendl equipment. This machine is designed to blow cellulose, fiberglass and mineral fiber into attics.

Our primary objective is to build equipment which will provide complete satisfaction so that you may confidently recommend Krendl to others.

We do not manufacture or sell insulation. Our interest lies only in the proper performance of the equipment we manufacture. The insulation material manufacturer’s instructions prevail when it comes to applying their product, since they guarantee the final results.

This manual contains important information regarding the safe assembly and operation of your machine. We urge you to read it carefully and THOROUGHLY before putting your machine to work. If your questions are not answered in this manual, please contact us. We want you to be able to operate this equipment safely and confidently.

Upon receipt of this machine, check it carefully for any shipping damage. If there is damage or if any of the parts are missing, notify the delivery trucking company immediately and file a claim for damages, saving all packaging materials for inspection. Our warranty covers manufacturer’s defects only. If Krendl Machine Company delivered or set up your machine and any parts are missing or damaged, notify the authorized representative before they leave.

Krendl Machine Company

1201 Spencerville Avenue

Delphos, Ohio 45833 U.S.A.

Telephone: 419-692-3060

Fax:

E-Mail:

Web Site:

419-695-9301 [email protected]

www.krendlmachine.com

For your protection in the event of theft or loss, please fill in the information requested for your own records. This information will be needed for in-warranty repairs. You may also want to attach a copy of your invoice.

Machine Model No. __________________________________________________________________

Machine Serial No. __________________________________________________________________

Engine Manufacturer ________________________________________________________________

Engine Model No. , Serial No. _________________________________________________________

Blower Manufacturer ________________________________________________________________

Blower Model No., Serial No. __________________________________________________________

Blower Clutch Manufacturer __________________________________________________________

Blower Clutch Model No., Serial No. ____________________________________________________

Airlock Clutch Manufacturer ___________________________________________________________

Airlock Clutch Model No., Serial No. _____________________________________________________

Rev. Date: 11/4/14 Page 1

MODEL #4000-G

UNPACKING AND INSPECTING EQUIPMENT

RECEIVING YOUR MODEL #4000-G KRENDL MACHINE:

Immediately check the condition of your Model #4000-G machine when it is received. It should be received in the same condition that it was shipped to you. If there are any visible prob- lems with your machine or any other items in the shipment, it is imperative that you place any

claim with the delivery carrier. Please save all packaging materials for inspection. The delivery carrier should also contact our office before leaving the premises to notify us of a claim. The ownership to your machine and all other items in the shipment were transferred to your name as soon as the shipment left our premises, thus it is your responsibility to contact us with any claims. Contact the truck line to arrange for an independent inspector to come out to inspect the damage and to prepare the inspection report. It is imperative that this inspection is done prior to unpacking or using any of the equipment. Please contact us for assistance or with any questions you may have regarding the claim process.

UNPACKING:

Handle all cartons with care to avoid damage from dropping or bumping. Completely remove machine from the packaging and from any shipping pallet or skid to which it might be attached. In addition, completely remove all shipping materials from inside the machine. Check that all parts are included as stated on the below.

ACCESSORIES INCLUDED:

• 150’ REMOTE CONTROL CORD

• SPANNER WRENCH FOR BELT TENSIONERS

• MULTIMETER

• #50 CHAIN MASTER LINK

• SECTION OF CHAIN FOR CHANGING SHREDDER DIRECTION • EXHAUST SYSTEM

• 5/16 ALLEN WRENCH FOR ADJUSTMENT OF CHAIN IDLERS

• ENGINE COOLING AIR INTAKE HOSE AND CLAMPS

• 1/2” BOLTS, WASHERS, LOCKNUTS FOR FASTENING MACHINE

• OWNERS MANUAL

• FUEL TANK WITH LINES

GENERAL SAFETY INFORMATION

Important: Read all instructions before operating this equipment. This equipment can be potentially dangerous and must be used in strict accordance with instructions.

Disclaimer Notice: The manufacturer will not be legally responsible for any injury or damage resulting from the improper use of this equipment or the failure to follow instructions.

Unpacking

Handle cartons with care to avoid damage from dropping or bumping. Completely remove the machine from the packaging and from any shipping pallet or skid to which it may be attached. In addition, completely remove all shipping materials from the inside of the machine.

Important: Please recheck inside the hopper for any loose items or damaged equipment.

Injury may occur when equipment is started with foreign material in the hopper.


MODEL #4000-G

General Safety

1.

Read this manual carefully and become familiar with your machine. It is important to know it’s applications, limitations, and any hazards involved prior to operating the machine.

2.

This machine was designed and manufactured for blowing cellulose, fiberglass and mineral fiber. Do not attempt to modify the unit or use it for any application it was not designed for. If you have any questions about your intended use or the machine’s suitability, ask your dealer/distributor or consult the factory. The manufacturers could not possibly anticipate every circumstance that might involve a hazard. For that reason, warnings in the manual and warning tags or decals affixed to the unit, are not all-inclusive. If you intend to handle, operate, or service the unit by a procedure or a method not specifically recommended by the manufacturer, first make sure that such a procedure or method will not render this equipment unsafe or pose a threat to you and others.

3.

Do not disable any of the safety features on the equipment. These features are for your protection and safety.

4.

Read and obey all safety and operating instructions in the manual and on the machine.

5.

Equipment is to be operated and/or maintenanced by TRAINED & QUALIFIED personnel ONLY!!

6.

BEFORE PERFORMING ANY MAINTENANCE ON THE MACHINE, YOU MUST FIRST:

#1 TURN MAIN SWITCH LOCATED ON MACHINE TO THE “OFF” POSITION

#2 TURN THE ENGINES IGNITION TO THE “OFF” POSITION AND REMOVE KEY

#3 DISCONNECT THE BATTERY CABLE

7.

Do not operate the machine without all guards and safety equipment installed in the proper location and in working order. Always follow the proper shut down procedures outlined in Item 6 when guards are removed from the machine or when compartment or electrical control doors need to be opened.

8.

If a malfunction occurs while running the machine, turn it off immediately, follow the directions under item 6 and correct the problem prior to restarting the machine.

9.

Keep body and all clothing away from rotating equipment. Rotating shafts can be dangerous.

10. Always wear proper safety equipment when operating the machine. This includes steel toed shoes, safety glasses and a respirator.

11. Under no circumstances should your hand, a stick or a broom be used to force material down into the hopper. The machine is a self feeding design and requires no outside assistance.

12. Stand on the floor, not a platform while operating the machine. The operator may lose balance and fall while loading bags of material.

All Model #4000-G Machines are factory equipped with side, front, and main drive belt guards. The top of the machine is not guarded since it poses no safety threat for normal insulation blowing operations when mounted as shown in the installation guide. The machine is designed to be mounted in the van body of the contractor’s truck and the rear of the machine against the wall of the van body.

Always turn the main power switch (located on the electrical box) to off and unplug the remote cord from the receptacle for any type of machine maintenance or adjustments. An additional safety feature is the ability to adjust the material slide gate from the outside of the machine. Rotate the adjustment handle clockwise to open the slide to the desired setting, no entrance into the machine is required.

All safety features are incorporated into the machine to protect everyone from serious injury. Operate your machine according to the outlined instructions in the manual with all guards in place and securely latched. Operation with any guards removed can result in injury to or loss of fingers, hands, arms, toes, feet, legs, hair, and even your eyes.


MODEL #4000-G

Electrical Safety

• The National Electric Code (NEC) in the United States and many international electrical codes require frame and external electrically conductive parts of this machine to be properly connected to an approved earth ground. Local electrical codes may also require proper grounding of machine. Consult with local electricians for grounding requirements in your area.

• Never handle any kind of electrical cord or device while standing in water, while barefoot or while hands or feet are wet. Dangerous electrical shock will result.

• Use a ground fault circuit interrupter (GFCI) in any damp or highly conductive area. (metal decking or steel work)

• Reference NFPA 79, 70E, or OSHA safe work practices when performing energized work procedures.

Safety/Caution

• Be Safe - Keep away from moving parts.

• Be Safe - Make sure all guards and hopper extensions are in proper place before operating machine.

Guards and safety devices/switches should not be removed, modified or by-passed.

Hands should never pass between rotating parts.

• Be Safe - Make sure remote control hand pendant switch is in off position before connecting the power supply to the machine.

• Be Safe - Make sure machine is properly grounded. Protect all electrical supply cords from sharp objects, moisture, and other potentially hazardous materials. Keep power cords in good repair. Electrical service must be performed by a qualified electrician.

• Be Safe - Disconnect power supply before inspecting or adjusting unit.

• Be Safe - Consult a qualified technician to answer questions before attempting to operate, or injury may result.

• Be Safe - Emergency Kill Switch - In case of emergencies, always use red stop button located on the front of Main Control Panel and on the side of the hopper. It will stop all feeding and agitation.

• Be Safe - Do not remove motors or lift hopper when unit is connected to power supply.

• Be Safe - Do not operate machine alone.

• Be Safe - Do not leave machine unattended and energized.

• Be Safe - Turn machine off and disconnect electricity before clearing jam or attempting to remove any object dropped in the hopper.

• Be Safe - Keep hands, loose clothing, jewelry and hair away from agitators, gears, chains and other moving parts.

• Be Safe - Use proper lifting when moving insulation and loading machine.

• Be Safe - Keep work area clear of debris.

• Be Safe - Wear proper safety equipment, including protective gear, such as respirators, eye and ear protection.

• Be Safe - Violation of the Owner's Manual or safety precautions may void warranty.


MODEL #4000-G

Make Sure!

• Hopper is empty of foreign objects before starting.

• Adequate electrical power is supplied or damage to unit will result.

• Machine must be on before adding insulation.

• Blower filter is kept clean and in place when blower is on.

• Machine is turned off immediately if hose is plugged, or blower will overheat.

• Blower must be on, when agitators are running, or machine will bind.

• Agitator motor is not run with hopper empty for more than a few minutes, or damage to seals will result.

• Sprockets, chains, belts and pulleys are correctly aligned and tensioned.

• Pieces of bag are not left in the machine as this can bind and stall your machine.

• This machine should only be used with good quality insulations that are dry, undamaged and that meet a certain industry specification or quality standards.

IF THERE ARE ANY QUESTIONS WITH YOUR KRENDL MACHINE, DO NOT HESITATE TO

CONTACT US AT: 1-800-459-2069

DECALS

Indicates which employee inspected equipment and on what date.

Do not smoke around machine. Machine contains a flammable liquid. Failure to do this could cause serious injury or death.

Indicates that the electrical box on the machine is in compliance with UL codes.

Rev. Date: 11/4/14

Do not touch this area on the machine, it may be hot. Failure to do this could cause serious injury.

Page 5

MODEL #4000-G

Keeping the filter clean will result in longer blower life and better performances.

Rotating parts can be dangerous! You can snag clothes, skin, hair, hands, etc. This can cause serious injury or death.

Manufacturer information is provided here along with machine model, and serial number.

Opens and closes the material feed gate which in turn controls the production.

Emergency stop button for machine.

Specifies the voltage this outlet is rated for.

Rev. Date: 11/4/14

Made in the U.S.A.

Identifies position of material feed gate.

KMC-01234

Part number for identification and tracking.

Indicates location of the fuel shut-off valve.

Page 6

MODEL #4000-G

Indicates that this outlet is intended for only the remote control outlet. Each time machine cycle starts, an audible alarm warns the operator that the machine is about to come on.

Identifies if machine is in remote mode, manual mode, or off position. In manual mode this switch operates machine. In remote mode the hand pendant operates machine. Each time machine cycle starts, an audible alarm warns the operator that the machine is about to come on.

Rotating parts will be moving in this direction.

Indicates if blower is off, on, or on with agitator.

Indicates if the engine is going fast or slow.

Identifies what type of insulation should be used with this machine and that the manual should be read before operating. Warns to be careful around electrical components!

This can cause serious injury or death.

Indicates that the engine requires fresh air.

Supplying the engine with fresh air will result in better performance and longer life.

During operation, this machine is loud. Wear hearing protection. Failure to do this could result in hearing loss.

Rev. Date: 11/4/14

Identifies position of blower control.

Page 7

MODEL #4000-G

WARRANTY:

Krendl Machine Company (Company) warrants to each original purchaser (Buyer) of its machines that such products will be free of manufacturing defects for a period of 2 years from the date of shipment to the Buyer. (This does not include accessories, pumps, blowers, wall scrubbers, etc.)

No warranty is made with respect to:

1. Components or accessories manufactured and warranted by others. Warranties for purchased component parts as supplied from vendor such as engine, electric motor, blower, gearbox, transmission, etc., if furnished by the manufacturer of the component, are on file at the Company’s main office and copies will be furnished at request of Buyer.

Component(s), shipping costs prepaid, shall be sent to Company who in turn shall forward to vendor for evaluation and warranty determination.

2. Any defect caused by repair, alteration and/or adjustment performed by Buyer or customer/vendor of Buyer without the express written authorization of the Company.

3. The labor costs of replacing parts by parties other than the Company.

4. Any machine that has not been operated and/or maintained in accordance with normal industry practice and the written recommendations of the Company. (e.g. machine operated with an improperly sized, worn or damaged hose, improper or inattention to preventative maintenance, etc.)

5. The product has been subjected to misuse, negligence or accident or results of any application or use of the blowing equipment not in accordance with the Company recommendations.

This limited warranty does not cover the free replacement of component parts that become inoperative due to wear and usage and need to be replaced on a regular basis, including but not limited to: airlock seal(s), agitator(s), shredder(s), auger(s), fuse(s), switch(es), clutch(es), hose(s), shaft seal(s), chain(s), belt(s), sprocket(s), pulley(s), bearing(s), cable(s), battery(ies), filter(s), fan(s), etc.

The Company’s obligation under this warranty is limited to repairing or replacing (at Company option) any part that is determined by the Company to be suffering from a manufacturing defect.

The Company (at Company option) will provide any required parts and labor to the Buyer. If the equipment or parts must be returned to the Company for repair, all transportation costs shall be the Buyer’s responsibility.

THIS LIMITED WARRANTY IS EXPRESSLY IN LIEU OF ANY OTHER GUARANTEES AND / OR

WARRANTIES, ORAL OR WRITTEN, EXPRESSED OR IMPLIED, INCLUDING WITHOUT LIMITA-

TION, THE IMPLIED WARRANTY OF MERCHANTABILITY. NO WARRANTY, EXPRESS OR

IMPLIED, OTHER THAN THE AFORESAID WARRANTY IS MADE OR AUTHORIZED BY COM-

PANY. COMPANY SHALL NOT BE LIABLE FOR ANY DIRECT, INDIRECT, INCIDENTAL OR

CONSEQUENTIAL DAMAGES TO PROPERTY OR INJURY TO ANY PERSON OR COSTS

ASSOCIATED WITH LOSS OF PRODUCTION RESULTING IN LOSS OF REVENUE, PROFITS

OR LOSS OF EQUIPMENT THROUGH THE USE OF THIS EQUIPMENT.

Note: Special job circumstances incurring costs for specialized repair and next day delivery of parts will not be reimbursed by the manufacturer unless authorized by factory.


MODEL #4000-G

RETURNED GOODS PROCEDURE

IF MACHINE WAS NOT PURCHASED DIRECTLY FROM KRENDL MACHINE COMPANY, CON-

TACT YOUR SUPPLIER / DISTRIBUTOR.

When returning products to Krendl for repair, first obtain a return goods authorization (RGA), at which time you will be given shipping instructions. The product must be shipped PREPAID:

Krendl Machine Company Telephone: 419-692-3060

1201 Spencerville Ave.

Delphos, Ohio 45833 U.S.A.

Fax:

E-mail:

419-695-9301 [email protected]

Web Site: www.krendlmachine.com

Once the unit is received, it will be inspected. In-warranty units will be repaired and returned immediately. An estimate of repair charges will be provided for out-of-warranty units.

SPECIFICATIONS

MODEL:

MACHINE:

#4000-G

14” Diameter x 14” Length airlock feeder air volume control system electromagnetic clutches on agitator and blower in line helical gearbox (driving the machine)

HEIGHT:

LOAD HEIGHT:

WIDTH (DEPTH):

LENGTH:

WEIGHT:

ELECTRICAL:

BLOWER VOLUME:

BLOWER PRESSURE:

HOSE OUTPUT:

83.00 inches

55.25 inches

43.00 inches

69.00 inches

1460 pounds

12VDC remote control system

150 CFM

5.0 PSI maximum

4” diameter

MAXIMUM FEED RATES:

CELLULOSE: 4000 lbs./hr.

FIBERGLASS: 1500 lbs./hr.

WARNING:Recommended hose size, type and length must be used to achieve maximum results. Krendl cannot guarantee performance of the #4000-G machine if hoses are undersized, worn, damaged, or hoses other than those we recommend are used.

BEFORE YOU RUN THIS MACHINE...PLEASE READ THE REST OF THIS MANUAL!!


MODEL #4000-G

BASIC COMPONENTS

This is a view of the basic components of your Model #4000-G machine. It shows the location of each item and gives the function of each. Use this as a guide throughout the manual.

(Illustration 1)

A) Base Unit - Lower frame unit supporting blower box, speed reducer, motor, airlock and hopper.

B) Airlock - Traps air and insulation while providing a metered flow.

C) Shredder System - Increases production and coverage on all insulation products while reducing clumps that may exist in various insulations.

D) Slidegate - Meters the amount of insulation dropping into the airlock by controlling size of airlock opening.

E) Speed Reducer - Increases output power while decreasing speed of agitator/airlock drive motor.

F) Agitator - Conditions insulation in the hopper.

G) Hopper - Upper unit of machine holding insulation.

H) Motor - Provides driving power for speed reducer, blower, and agitator/airlock system.

(Illustration 2)

I) Main Control Panel - Connects with main power, allowing operation of unit at machine or

Remote Cord.

J) Kill Switch - Safety device for immediate stopping of machine.

K) Blower - Provides the air necessary to move insulation from the airlock.

L) Hopper Extension - Increases overall hopper capacity.

Illustration 1

Illustration 2


MODEL #4000-G

INSTALLATION

MACHINE DRIVE AND TRUCK SPECIFICATIONS:

Your Model #4000-G Krendl Machine can be mounted in any truck and chassis configuration. We recommend a minimum chassis rating of 26,000 GVWR. We also recommend a minimum 22 feet van body. The body should have a full width rear door. The Krendl Model #4000 Machine can be mounted anywhere in the truck body, as long as the engine and blower can receive fresh air.

***INSTALLATION NOTE: It is very important that all of the truck body doors be open to provide proper ventilation to the engine. If the unit cannot receive clean cool air, engine cooling problems may occur. This will void the warranty on the machine and the engine!

TOOLS NEEDED:

Heavy Duty Drill

Drill Bits: 5/8” for bolts

Fork Lift (means to lift the machine)

Pry Bars

Basic Wrenches

2” & 4” hole saw

Sawzall

INSTALLATION INSTRUCTIONS:

1) Position the machine in the truck or trailer so that the engine, blower and cooling fan can get fresh air.

2) Check under the truck or trailer body that the engine exhaust, fresh air flanges, blower air inlet and machine mounting holes will not interfere with any components underneath. If there is an interference with any of the components, then you will need to adjust the position of the machine to clear the obstruction. Note: It is the manufacturers recommendation that the blower filter be mounted under the truck.

3) Mark location of machine and remove so holes can be located and cutout.

4) Cut the following holes: (Use illustration 3 as a reference ONLY) a. Engine Exhaust b. Fresh Air Flanges c. Blower Air Inlet

LOCATED

BEHIND MACHINE

10.250

C

Ø8.000

Ø4.000

4.000

Cooling Fan Intake B

A Ø2.000

Engine Intake B

8.625

Ø8.000

Illustration 3

26.500


MODEL #4000-G

5) Place the machine in the truck or trailer and line it up with the holes.

6) Drill 5/8" holes on all four corners of the base using the machine hold downs as guides.

7) Fasten machine down on all four corners using 1/2” bolts, washers, lock washers and nuts. (See illustration 4) Note: Hardware is not included and length of bolts may vary due to thickness of floor.

8) Run exhaust out of the truck or trailer using the supplied flexible exhaust (See illustration 4)

Note: Make sure the exhaust is routed away from the blower, engine air intake and cooling fan intake.

9) Attach muffler to flexible exhaust and mount underneath truck or trailer using supplied mounting bracket. (See Illustration 4) Note: Secure mounting bracket with two 5/16" lag bolts.

10) Attach the supplied 8” hose to the back guard and fresh air flanges. Secure with hose clamps.

WARNING: Engines give off carbon monoxide, an odorless, colorless, poison gas. Breathing carbon monoxide can cause nausea, fainting or death. Do not start or run engine when exhaust is not properly ran outside.

Illustration 4

11) Mount fuel tank in a convenient ventilated location and run fuel lines from gas tank to engine fuel filter. (See illustration 5)

Fuel Filter

Illustration 5


MODEL #4000-G

OPERATING INSTRUCTIONS

Starting Your Krendl Model #4000-G Machine:

1) After installing your Model #4000-G according to the installation instructions, it is now time to start your machine. Again, check all engine fluid levels, belt tension, and that all guards are installed properly.

2) Attach the blowing hose to the machine and run the hose into the building.

3) Run the remote control cord into the building.

4) Make sure the control switch on the remote control cord is in the “off” position. Now, you may plug in the remote control cord.

5) Start up engine and throttle up to 3200 RPM.

6) Your machine is now ready for operation.

Note: Agitator motor and blower should only be operated with steady or constant flow of electricity between 110-120 volts.

Note: When using extension cords, wire gauge size should not be less than input cord on unit and not exceed 50' in length. (See Voltage Drop Chart Below.)

Ex: A two-wire 20-ampere circuit using 12 AWG with a one-way distance of 25 feet will drop 1.98 volts;

120 volts - 1.98 volts = 118.02 volts as the load voltage.


MODEL #4000-G

Electrical Operation:

NOTE: PRESS KILL SWITCH TO IMMEDIATELY STOP MACHINE AT ANY TIME!

1. Make sure Kill Switch is out by twisting clockwise/right. (See illustration 6)

2. Set 4-Position Selector Switch to OFF. (See illustration 6)

3. Press green start Button. Machine will not run unless start button is pressed after Kill Switch

is out. (See illustration 6)

4. Select operating mode on 4-Position Selector Switch from one of the following options:

Remote:

Off:

Blower:

Remote control hand pendant will control machine.

Machine will not run. (overrides remote hand pendant)

Only the blower will run continuously. (manual control at machine)

Agitator-Feed/Blower: Both the blower and the agitator-feed will run continuously. (manual control at machine)

Main Control Panel (lid closed)

Illustration 6


MODEL #4000-G

6. When operating in Remote mode, the 4-Position Selector Switch must be set to Remote position. (See illustration 6 on page 14.)

7. Remote control hand pendant positions will be selected from the following:

BLOWER-FEED - operates both blower and agitator-feed simultaneously

OFF - (middle position) all functions stop

BLOWER - operates the blower only

8. Use the 12 Volt DC Auxiliary Outlet on the Main Control Panel for supplying continuous power to accessories.

Stopping Your Machine:

1) Switch the remote switch to “AIR ONLY” and wait until the hose is clear of all material.

2) Let the engine run for a couple of minutes to cool down.

3) Turn the control switch on the remote control cord to the “off” position and unplug the remote control cord from the panel.

4) Turn the key switch to the “off” position.

MACHINE DAMAGE NOTE:

DO NOT FILL THE HOPPER TO CAPACITY AT THE END OF THE DAY. THE MATERIAL

WILL COMPRESS AND CAN CAUSE MACHINE LOCKUP DURING THE NEXT START-UP.

Mechanical Settings:

The controls of your machine contain the blower and slidegate controls to adjust your machine for each application and type of fiber. (See illustration 7 on page 16.) Blower control (air) and slidegate

(material feed) are adjusted according to:

TYPE OF MATERIAL:

HOSE:

Cellulose and fiberglass have different textures and densities that respond to machine settings.

Corrugations or roughness of interior surface, diameter, length and elevation of hose will also require varying adjustments.

WEATHER CONDITIONS: Temperature and humidity may require day to day adjustment of machine settings.

Blower Control and Slidegate General Settings:

Blower control can increase or decrease the amount of air in the system, affecting the velocity

(speed) and spread rate (coverage) of insulation. (See illustration 7 on page 16.) The blower control valve is used for controlling air pressure and amount of air flow.

Opening or closing slidegate (material feed) controls the amount of insulation dropping into the airlock which changes the production rate (lbs. per hour). (See illustration 7 on page 16.) For calibration purposes the scale located on the machine indicates how many inches the airlock slidegate is opened.


MODEL #4000-G

The blower and slidegate controls working together affect the distance insulation can be blown through a hose without plugging. These controls also affect the accurate blowing of insulation for spraying applications.

These settings control the following:

• Density of insulation blown in application.

• Velocity of material impact when spraying.

• Dust on open blow.

• Material spread rate or coverage.

• Production rate (lbs. per hour blown).

Illustration 7

General Blower Control and Slidegate Settings for Open Blow:

With the slidegate closed and blower control valve on low (valve open), turn agitator-feed and

blower on. Fill hopper with insulation and adjust blower valve and slidegate. Move controls proportional to each other. (i.e. If blower valve is half open, slidegate should be half open.) As hose length is increased, air pressure/volume is increased by closing off the blower valve while closing the slidegate proportionally. This will increase the distance insulation can be blown through the hose, while decreasing the blowing production rate (lbs. per hour blown). (See illustration 7)

Shredder Assembly:

This unit is supplied with a shredder assembly; airlock/agitator speeds are preset at the factory. No further sprocket setting speeds are needed, as this system will accommodate most insulations and applications. However, the shredder direction can be adjusted as described below.

Shredder Chain Adjustment:

Illustration 8 Illustration 9

Unidirectional Rotation (See illustration 8) is preferred as an all-around setting for a combination of materials and applications. This setting provides the greatest coverage and best control for internal wetting (stabilized) and open blow applications.

Center-Down Rotation (See illustration 9) force feeds the insulation into the airlock at a faster rate.

This direction provides the greatest production for cellulose insulation in an open attic blow application although coverage may decrease.


MODEL #4000-G

GENERAL MAINTENANCE

Your Krendl Model #4000-G Machine is designed to be used with minimal maintenance for all its components. The following is only a guide; experience is the best guide for the right maintenance schedule for you.

DESCRIPTION EACH SHIFT 40

HOURS

200

HOURS

1000

HOURS

CHECK GUARDS

CHECK ENGINE FLUID LEVELS

CHECK DRIVE ALIGNMENT & TENSION

CHECK ENGINE EXHAUST HOSE

SERVICE ENGINE AIR CLEANER

CARTRIDGE & CLEAN ENGINE

COOLING SYSTEM

VISUALLY INSPECT COUPLING

X

X

X

X

X

ELEMENTS FOR FATIGUE CRACKS

(OVER 1/2”)

CLEAN BLOWER AIR FILTER

CHECK BLOWER OIL LEVEL

X

X

X

CHANGE ENGINE OIL AND FILTER X

(needs to be changed after first 8 hours of operation and thereafter every 25 hours if operating

under high ambient temperature)

GREASE BLOWER BEARINGS

LUBRICATE DRIVE CHAINS WITH A DRY

LUBRICANT

X

X

GREASE SHREDDER, AIRLOCK,

AGITATOR, & JACK SHAFT BEARINGS X

CHANGE BLOWER OIL

(needs to be changed after first 100 hours of operation and thereafter every 1000 hours)

X

NOTE: When further maintenance is needed, please refer back to other manufacturer’s manuals for additional assistance!

SAFETY NOTE

WHEN MAINTENANCE IS TO BE PERFORMED ON THE MACHINE ALWAYS:

1) STOP THE ENGINE COMPLETELY.

2) TURN THE IGNITION TO THE “OFF” POSITION AND REMOVE THE KEY.

3) DISCONNECT BATTERY CABLE.


ALL BEARINGS:

DRIVE CHAIN:

BLOWER:

ENGINE:

RECOMMENDED LUBRICATION

MODEL #4000-G

AIRLOCK REDUCER:

GREASE: MOBILITH AW-2 (NLGI grade #2)

DRY LUBRICANT (EG: DRY GRAPHITE)

OIL: PNEULUBE (Refer to blower manual)

GREASE: MOBILITH AW-2 (NLGI grade #2)

SAE SYNTHETIC MOTOR OIL

OIL TYPE: 5W-30 OR 10W-30

OIL: KLUBERSYNTH UH1 6-460

Bearing Grease Fittings

Agitator Fittings

(3 per side)

Shredder Fittings

(2 per side)

Blower Fittings

Airlock Fittings

(1 per side)

Jack Shaft Fittings


MODEL #4000-G

Airlock: (Seal Replacement)

The purpose of the airlock seal is to trap air and insulation until it rotates 180 O to the 6:00 o'clock position. At this point, insulation is pushed by air from the blower, out of the chamber. Worn or damaged seals allow air and insulation to escape back into hopper, thus reducing production and coverage. When it is necessary to replace seals, follow these directions:

Remove chain and air hoses from both input and output of airlock. Using a 9/16” socket, remove hold down bolts from airlock. Lower the front of the airlock down by loosening the jamb nuts and turning the liftbolts counter clockwise. Slide the airlock out of the machine. (See illustration 10) Airlock rotor plates that are damaged (bent) will need replaced. (Refer to Rotor Plate Replacement below.)

Take out rubber seal by removing seven plate fastening bolts and nuts and top plate. The base plate will remain attached to airlock shaft. To install a new seal, reverse procedure. Seal should be inserted tight against the back base plate, pressing the lower tabs of the seal down under the adjacent seal with a flat blade screwdriver. Make sure all bolt holes are aligned while each side of seal is equally pressed against the end plates, before tightening bolts. Seal should be bent forwards for counter clockwise rotation. (See illustration 12)

Airlock

Chain

Lift Bolt &

Jamb Nut

Hold Down Bolts

Illustration 10

Base Plate Replacement:

1. Remove damaged baseplate assembly from shaft using ratchet drive wrench with extension and 9/16" socket.

2. Check seal for wear and damage. (Installing seal and top plate on the bench is quick and easy). Remove bolts from plate assembly and replace with new seal. Make sure seal and top plate are assembled on correct side of base plate before assembling in airlock. Seal should press backward towards top plate when installed correctly into airlock chamber. (Illustration 12)

3. Install the rotor plate assembly into the airlock. The airlock runs counter clockwise viewing it from the sprocket drive shaft. (Illustration 12) Align the base plate with holes on airlock shaft using a tapered punch. Cau-

tion: Do not mount rotor plate backwards. If installed

Rev. Date: 11/4/14

Illustration 11

Illustration 12

(Note: Entire rotor plate assembly may be removed and replaced. This procedure maybe easier than replacing just the seals.)

Page 19

MODEL #4000-G improperly, damage to seals will result and put undue stress on agitator motor. This causes overheating and poor production. Seal should be bent backward to allow for a clockwise rotation of rotor.

5. As rotor plate is installed, press bottom tab of seal under adjacent seal with flat blade screwdriver. (See illustration 12 on page 19)

Chain:

(Adjustment) (#50 Nickel Plated)

A smooth operating chain drive should have a slight sag on the idler side of the chain. New chains should be installed under slight tension as they will elongate a small amount due to seating of pins and bushings during the first few days of operation. Chain should be kept in good condition by proper lubrication (use dry film lubricant Dow 321) and occasional cleaning. Soaking chain in container of 10 weight oil will provide for internal lubrication of pins and bushings. However, excess oil must be drained and wiped away as excessive lubrication will cause fiber accumulation on chain. Worn out chain should be replaced. When chain is replaced, worn sprockets should also be replaced, preventing further damage to new chain.

Sprockets:

Check Sprockets For Wear. Misalignment and/or loose sprockets and improper chain tension causes the premature wear of chain and sprockets. All sprockets, except speed reducer and idler sprockets, have been secured with a medium grade Loctite (general purpose thread locker), to prevent gradual movement. The set screws and key are also inserted with a medium grade Loctite. If sprocket is difficult to remove, it may be heated with a propane torch to loosen.

Caution: Do not overheat sprocket or damage to bearing will result. A pulley or bearing puller can then be used to remove the sprocket and key. Replace new sprocket on shaft with key and medium grade Loctite applied to shaft. Align sprocket with corresponding sprocket, using a straightedge placed along face of teeth and tighten set screws.

Bearings:

Agitator Bearings in hopper are double-sealed, self aligning ball bearings. They have grease fittings and should be periodically lubricated. At least every 3 months. If bearings produce noise or heat (too-

hot-to-touch), the bearings should be replaced.

Agitator Bearing Replacement:

Spray area with rust penetrant (WD-40). Remove sprocket (See SPROCKET section above).

Remove the four bolts from bearing flange. Loosen set screws on bearing hub at each end of agitator shaft. Since all set screws are installed with a medium grade Loctite, a propane torch may be used to assist in removing them. Do not overheat unit, causing shaft to expand. Using a rubber mallet, drive agitator shaft an inch in one direction, creating a space between hopper and bearing unit. A bearing puller can then be used to remove the bearing. Eliminate any metal burrs from shaft with file and install new bearings with felt seals. Use a medium grade Loctite on set screws before securing bearing to shaft. (Check shaft diameter before ordering bearings)


MODEL #4000-G

ELECTRICAL SYSTEM


MODEL #4000-G



MODEL #4000-G


ELECTRICAL DIAGRAM:

Periodically, disconnect machine from power source and check all electrical connections and components for broken or loose wires, loose screws or fasteners. Machine Vibration can cause fasteners to loosen.

MODEL #4000-G

IGNITION TO MOTOR

Brown Red Yellow Orange

Black

White

Battery +

Illustration 15

Battery -


LADDER DIAGRAM

12 VDC

MODEL #4000-G


MODEL #4000-G

TROUBLESHOOTING

WARRANTY

This unit is backed by a warranty for manufacturer’s defects. If your machine needs service during the warranty time period, call your supplier immediately. DO NOT attempt to service the machine, as this voids the warranty!

IMPORTANT

At any signs of trouble with your machine, stop immediately, disconnect power and call your supplier. Refer to the GENERAL MAINTENANCE section of this manual for further details. Always disconnect the electrical power before making any inspections or repairs.

PROBLEM

1.) Engine will not start

TROUBLESHOOTING

CORRECTIVE ACTION

A. Check if battery charge is low.

B. Check terminals on battery for good connection.

C. See Engine Manufacturer’s Manual.

2.) Engine starts but there are no other machine functions - no electrical power to the front panel

A. Check for loose or damaged wires, ground shorts.

which may be caused from machine vibration.

B. Turn off all power to machine before opening the panel box.

C. Check Kill Switch.

3.) Engine starts - but the blower will not operate

4.) Insufficient air - clutch is operating

Blower

Control

A. Check to see if the blower clutch is operating

B. Check clutch electrical connections.

C. Check belts, adjust or replace as required.

D. Check battery, clutch will not cycle or will slip if battery is not fully charged.

E. Check that blower can be turned by hand. If not, blower may be tied up.

F. Weak/Worn clutch- replace or rebuild as required.

A. Check that the blower control valve isn’t fully open.

Close or adjust the handle control as needed.

You should be able to get over 4 p.s.i. of air on gauge. See illustration 16.

B. Check that the blower relief valve is not stuck open.

See illustration 17 on page 26.

C. Check if blower air filter and intake hose is clogged.

D. Check airstream and bypass air hose connections, clamps, etc.

Illustration 16


Relief Valve

Check Valve

Illustration 17

5.) No material flow - clutch is operating

MODEL #4000-G

E. Check that the one way air check valve isn’t stuck closed. See illustration 17

F. Check belts, adjust /replace as required and check for missing keys under drive pulleys.

G. Insulation hose plugged. Make sure the air bypass valve is completely closed, then switch machine to blower only to blow out the hose. If problems still occur, try hitting the hose where it is plugged to release the material.

H. If the airlock seals and/or airlock components are worn or damaged, replace all the parts as needed.

A. Check material level in main hopper.

B. If the material slide gate is closed or adjusted in too far for material feed rate, open the slidegate.

C. Check the belts coming from the main drive shaft pulley to the reducer shaft drive pulley and blower drive pulley. Adjust or replace belts as required. Check for missing keys under the drive pulleys.

D. Check chains, adjust or replace as required.

Check for missing keys under drive sprockets.

E. Insulation hose plugged. Make sure the air bypass valve is completely closed, then switch machine to blower only to blow out the hose. If problems still occur, try hitting the hose where it is plugged to release the material.

SPARE PARTS LIST

The following is a recommended spare parts list. To keep your machine up and running, these are the parts we suggest you keep on hand for your Model #4000-G Krendl Machine.

PART

NUMBER

250503-8

8036-2

8065-2

1032

4000-19

5200-37

4200-9M

150526

81-1063

DESCRIPTION

AGITATOR BEARINGS

SHREDDER BEARINGS

AIRLOCK BEARINGS

JACK SHAFT BEARINGS

V-BELT ENGINE TO JACKSHAFT

V-BELT JACKSHAFT TO BLOWER

AIRLOCK SEALS

#50 MASTER LINK

BLOWER FILTER

QUANTITY

REQUIRED

2

2

1

6

4

4

1

1

6


MODEL #4000-G

PARTS LIST

#4000-G Exploded Parts View

Rev. Date: 11/4/14

Unidirectional

Center - Down

Page 27

MODEL #4000-G



MODEL #4000-G



MODEL #4000-G

S-50B241.5

556

4200-10

4200-11-A

4200-11-B

517-7

8036-2

8037

561

4200-45

5200-46

5200-60

FSB078

FN015

5200-58

5200-74

5200-67

5200-69

5200-68

5200-98

4000-7-R2

5200-102

5200-87

5200-86

Part#

4000-5-R3

4000-15

4000-29

250503-7

250503-8

5200-42

250504

8033

250505-1

40052

150513

FSB120

562

109807

109809

109801

50NP-83.5

2502028

4000-6

4200-6

4200-9-ASSY

4200-7

4200-9M-2PLYF

4200-8

8065-3

8065-2

24

25

26

27

28

29

30

20

21

22

23

14

15

16

17

18

18-1

18-2

18-3

19

Item#

1

2

2-1

3

4

5

6

6-1

7

8

9

10

11

12

12-1

13

31

32

33

34

35

36

37

37-1

38

39

39-1

40

41

42

Rev. Date: 11/4/14

#4000-G Exploded Parts List

Description

Base, (Upper&Lower Portion)

Agitator, Hopper, 16 Tine

Agitator, Middle & Shredder, 17 Tine (2)

Seal, Felt, 1 1/4” (6)

Bearing, Flange, 4-Bolt, 1 1/4” (6)

Sprocket, #50 40T x 1 1/4”HT (2)

Sprocket, #50 20T x 1 1/4”

Sprocket, #50 18T x 1 1/4” (2)

Sprocket, #50 25T x 1 1/4” (2)

Nut, 1” x 1” x 1/2” (Plated) (4)

Sprocket #50, Idler, 15HT x 5 (6)

5/8” X 3/4” Shoulder Bolt (6)

1/4” x 1/4” x 1 1/4” Key (4)

Chain, #50 x 50” Long (Center Down)

Chain, #50 x 55” Long (Unidirectional)

Chain, #50 x 38 1/2” Long

Chain, #50 x 83-1/2” Long

Chain, #50 x 41” Long

Chamber, Airlock

Shaft, Airlock

Seal Assy, 14” (Rhino) (6)

Plate, Top, Airlock (6)

Seal, Airlock (6)

Plate, Bottom, Airlock (6)

Felt Seal, 1 1/2” (2)

Bearing, 4-Bolt, 1 1/2” (2)

Sprocket, #50 24T x 1 1/2”

Key, 3/8” x 3/8” x 1 1/4” Long

Shredder Box

Shredder Agt., Short (14 Tine)

Shredder Agt., Long (14 Tine)

Seal, Felt Airlock 1” Bore (4)

Bearing, 2-Bolt, 1” (4)

Sprocket, #50, 11T x 1” (2)

Key, 1/4” x 1/4” x 1” (5)

Slidegate

Crankrod w/Handle Bracket

Handle

Pin, Cotter, 1/8” x 1”

N 3/8-16 Lock Nut-Crimped

Support, Crankrod

Cover, Slidegate Cable, 18 1/4”

Cable, Indicator, Slidegate, 33”

Mount, Indicator Cable

Cover, Slidegate Indicator

Reducer

Reducer Mount

Bushing, JA 3/4”

Hub, F/E4 Element (2)

Element, Coupling, E4 (2)

Page 30

MODEL #4000-G

Part#

5200-89

1032

5200-51

4000-9

5200-99

RM-5X426-LU

5200-114

1556

109080

4000-32-R1

4000-32-R1-OS

4200-4

2100-2

5200-101

5200-37

8055

2100-10

250300-2-R1

- -

81-1063

250300-12-2X

5200-81

5200-106

RM-OTH103-MI

ST250-6-1

4000-12

8067X

8044

8046

4200-12

8045

5200-81-1

4000-43

8068

25-6

339A

RM-OTH095-MI

5200-105-R1

5200-22

5200-96

5200-2-R3

23-99

4000-11-R1

260500

ST250-6-2

4000-39

4000-39-1P

4000-24

4000-25

4000-26

GV100-11

64

65

66

67

60

61

62

63

54

55

56

56-1

56-2

57

58

59

47-3

48

49

49

50

51

52

53

Item#

43

44

45

46

47

47-1

47-2

80

81

82

83

76

77

78

79

84

85

86

87

72

73

74

75

68

69

70

71

Rev. Date: 11/4/14


Description

Bushing, JA 1”

Bearing, 1” P.B. (2)

Shim, Bearing (2)

Jack Shaft, Reducer, 24 3/4” Long

Clutch, Shaft Mount, 5 Groove

Quick Disconnect (2) (Not Shown)

Spring, 9/16 x 6 x .072 (2)

Key, 3/16” x 3/16” x 1 1/4” Long

Key, 1/4” x 1/4” x 2 1/8” Long (3)

Electrical Box Assembly (U.S.)

Electrical Box Assembly (Overseas)

Blower Mount

Blower, P.D., 3HP

Clutch, Shaft Mount, 2 Groove

Belt, 2/3VX450

Nipple, Pipe, 2 1/2” x 12” Long

Bushing, 3” to 2 1/2”

Silencer, Filter Intake (Blue)

Cover, Filter

Filter f/250300-2-R1 (Blue)

Bushing Reducer, 2 1/2” to 2” (2)

Adapter, 2” Barb (2)

Clamp, Muffler, 2” (4)

Pipe, Exhaust, 2” Flex

Nipple, Pipe, 1 1/2” x 2” Long (4)

Bracket, Hose (2)

Nipple, Pipe, 2 1/2” Close (2)

Elbow, 90 Degree, 2 1/2” (2)

Nipple, Pipe, 2 1/2”, 5” Long

Relief Valve, 6 PSI

Tee, 2 1/2” (2)

Nipple, Close, 2”

2” Tee w/Pressure Relief

Check Valve, 2 1/2”

Adapter, Male Hose, 3” Long

Clamp, Hose, 3” (4)

Hose, Radiator, 3", 12” Long

Bracket, Pulley Mounting (2)

Tensioner, H.D., Rotary (2)

Idler, 2GR3V3.35

Hopper Extension

Latch, Pull (2)

Mount, Gauge, Pressure

Pointer Indicator

Ball Valve, 1 1/2”

Blower Control Elbow

Elbow, 90 Degree Street, 1 1/2”

Choke Control

Throttle Control Wire

Control Wire Casing

Hour Meter

Page 31

MODEL #4000-G

28-18

28-28

4000-42

4000-52

GV230-15

4000-53

4000-27/28

28-31

4000-55

4000-41

4000-58

5200-97

4000-14-R2

4000-8-R1

HZ-1001-8

4000-49-R1

4000-48-R1

4000-10-R2

H460

4000-38

Part#

260301-7

IWS-32

IWS-29

IWS-H-1/4

5200-75

4000-60

5200-79-R

4000-50

4000-51

ST301-3

RM-OTH002-BK

RM-OTH002-RD

ST301-4

4000-22

28-34

28-27

4000-36

8076

508-1

508-2

543-M-18

543-M-75

28-36

RM-CT0048

BS-230

28-55

RM-OTH202-EPA

RM-OTH202-EPA

RM-OTH202-EPA

104

4000-61

190

108

109

110

110-1

111

111-1

112

113

114

100-2

100-3

100-4

101

102

103

104

105

106

107

107-1

94A

94B

95

96

97

98

99

100

100-1

Item#

88

89

90

91

92

92-1

93

115

116

117

118

119

121

122

122-1

123

124

125

126

126-1

127

128

129


Description

Pressure Gauge, 0-10 PSI

Male Connector (2)

Swivel, SAE 37 (2)

1/4” Hose, 48” Long

Battery

Battery Pad, 8” x 10”

Bracket, Battery Hold Down

Cover, Battery Terminal, Red

Cover, Battery Terminal, Blk

Connector, Battery Terminal (2)

Wire, 2 Ga Black, 36” Long

Wire, 2 Ga Red, 36” long

Connector, Wire, Battery (2)

Engine, 18 HP - - - - - - - - - - - - - - - - - - Replacement Parts for Engine (Not Shown)

Muffler 4000-40 Oil Change Kit

Bracket, Mounting, Muffler 4000-40-1 Oil

4000-40-2 Oil Filter Exhaust Adapter

Muffler Connector Tube

Pipe, Exhaust, 1 1/8” Flex, 24” Long

Pulley, 3V450SDS

Belt, 3/3VX400

Taper Loc Bushing SDS 1”

Oil Drain

Air Inlet Manifold

Engine Manifold

U Clamp, 1 1/4" Muffler (3)

Bracket, Support, Manifold

Idler, 3GR3V3.35

Guard, Right Side

Guard, Motor

8” Cooling Fan

Guard, Loading Side (Crankrod Side)

Access Door

Guard, Chain

Hose, 8” HT, 24” Long (2)

Clamp, Hose, 8” (4)

Flange, Engine Fresh Air (2)

Enclosure

Contact Block

Killswitch

Connector, Conduit, 1/2” Straight

Conduit, Flexible 1/2", 5ft long

Fuel Tank

Cable Ties, 48” (2)

Fuel Shut Off, Inline 1/4”

Barb, 1/4” Splicer, Plastic

Fuel Line, 1/4” EPA, 36” Long



Clamp, Spring Pinch, 1/2” (7)

Gas Tank Tray

Link, Chain, 1/2 #50 NP (Not Shown)


MODEL #4000-G

12 V.D.C Electrical Exploded Parts View

49-6

49-7

49-8

49-9

49-10

49-11

49-12

49-13

49-14

12 V.D.C.

Item #

49-1

49-2

Part # Description

4000-18-R1 Box, Electrical

4000-32-1 Plate, Backing, 9” x 11 1/8”

49-3

49-4

49-5

49-5-1

543-M-2

132-B

ELU07-C

ELU07-F

Receptacle, RC Plug #509-1050 (remote)

Receptacle, NEMA# 6-15R (2)

Dinrail, 1 3/8", 8 1/2” Long

Dinrail, 1 3/8", 2 3/4” Long

151080-49 Clamp, f/1 3/8" Din Rail (4)

151080-61 Terminal Block, Small (4)

543-M-22

543-M-15

543-M-16

KMC-068

543-O-01

543-O-02

543-M-38

Switch, 4-position Selector

Contact Block, for Selector Switch (white) #KA-1 (1) (not shown)

Contact Block for Selector Switch (red) #KA-3 (3) (not shown)

Decal, (Remote/Manual - 4-Position)

Switch, Selector, Green, 12VDC, Illuminated

Contactor, Kill Switch (not shown)

Alarm for Pre-Alarm System, 24V

49-24

49-25

49-26

49-27

49-28

49-29

49-30

49-31

49-15

49-16

543-O-04

8075-1

Switch, Kill, Illum

Contactor, Kill Switch (not shown)

49-17 KMCS-012 Decal, (SP) Kill Switch (not shown)

49-18 4000-32-3 Socket, (4)

49-19 4000-32-7 Relay, Timer Delay

49-20

49-21

49-22

49-23

4000-32-8

4000-32-2

4000-32-4

543-M-18

Relay Clip, Timer

Relay, 12VDC Cube (3)

Relay Clips (3)

Connector, Conduit,1/2" Straight

121

543-M-48

543-M-50

543-M-56

543-M-25

4000-37

4000-37-1

4000-32-6

Cord Clamp, 3/4"

Cover Plate, Receptacle (2)

Cover Plate, Tapped Hole, Round

Cover Plate, Clearance Hole, Round (Not Shown)

Connector, 90 Degree, 1/2” Conduit

30 Amp Fuse Holder (Not Shown) Located by battery

Fuse, Automotive, 10 Amp (Not Shown) Located by battery

Cover, Outlet (Not Shown)


MODEL #4000-G

BRIDGING

CFM

CHECK VALVE

COMMERCIAL

SPRAY-ON

COVERAGE

NEW CONSTRUCTION

WALL CAVITY SPRAY

PSI

PRODUCTION RATE

RPM

R-VALUE

RETRO-SIDEWALL

SETTLED DENSITY

SETTLING

Rev. Date: 11/4/14

GLOSSARY

Tendency of insulation to cling in the hopper forming an air pocket above the airlock. This hinders the normal feeding process of the machine.

(Cubic feet per minute). A measurement of volume or quantity of air flowing at a certain rate, or air moving capability, of a blower. It is the volume of air moved per minute. Higher volume provides increased coverage and velocity of insulation as it leaves the hose.

An apparatus that allows air to flow in one direction only. When mounted on the outlet of the blower, it protects the blower from insulation contamination through the air hose when using one blower. When the blower stops, the valve closes.

The application of insulation with adhesive to a surface which will remain exposed. The application must therefore be impacted in a smooth, uniform manner.

Refers to the amount of insulation coverage, usually measured in square feet, according to the R-value desired. This information is given on the insulation package.

The spray application of insulation with water or adhesive into an exposed wall cavity to later be covered with drywall sheathing, etc.

(Pounds of pressure per square inch). The force exerted on a surface by air/liquid. High-pressure blowers push the insulation through the hose.

Higher pressure provides less hose plugging and increased compaction in side wall.

Pounds of insulation blown per hour.

(Revolutions per minute). Speed at which the shaft of a rotating device

(i.e. blower fan, agitator) is moving.

Resistance value. A precise measurement of the insulation’s resistance to heat transfer. The higher the resistance value, the slower the heat will transfer through the insulating material.

This refers to the installation of insulation into an unexposed wall cavity.

Insulation is usually installed through holes drilled into the exterior siding.

The point at which the insulation will not continue to settle further. Any insulation blown will have a certain amount of progressive settling that occurs after a period of time. Following the insulation manufacturer’s recommendations for bag rate coverage will provide useful information to accommodate for settling.

Compression of compaction of insulation fibers caused by the weight of the material, vibration of structure, temperature, and humidity cycles.

Page 34

DATE

MODEL #4000-G

SERVICE RECORD

MAINTENANCE PERFORMED COMPONENTS REQUIRED


55 YEARS

OF AMERICAN INGENUITY

Made in the U.S.A.

KRENDL MACHINE COMPANY • 1201 SPENCERVILLE AVE

DELPHOS, OHIO 45833 • TELEPHONE 419-692-3060 • FAX 419-695-9301

E - MAIL: [email protected] • WEB SITE: www.krendlmachine.com

owners manual model #4000-g

OWNERS MANUAL

MODEL #4000-G

55 YEARS OF AMERICAN INGENUITY

KRENDL MACHINE COMPANY • 1201 SPENCERVILLE AVE

DELPHOS, OHIO 45833 • TELEPHONE 419-692-3060 • FAX 419-695-9301

E - MAIL: [email protected] • WEB SITE: www.krendlmachine.com

CONGRATULATIONS ON YOUR PURCHASE OF KRENDL EQUIPMENT

FOR ASSURED SAFETY AND CONFIDENCE, PLEASE READ THIS

MANUAL CAREFULLY BEFORE INSTALLING AND OPERATING

YOUR MACHINE.

E-MAIL ADDRESS IS: [email protected]

WEB SITE IS: www.krendlmachine.com

Table of Contents

INTRODUCTION

UNPACKING AND INSPECTING EQUIPMENT

GENERAL SAFETY INFORMATION

DECALS

WARRANTY:

RETURNED GOODS PROCEDURE

SPECIFICATIONS

BASIC COMPONENTS

INSTALLATION

OPERATING INSTRUCTIONS

Starting Your Krendl Model #4000-G Machine:

Electrical Operation:

Illustration 6

Stopping Your Machine:

Mechanical Settings:

GENERAL MAINTENANCE

NOTE: When further maintenance is needed, please refer back to other manufacturer’s manuals for additional assistance!

SAFETY NOTE

WHEN MAINTENANCE IS TO BE PERFORMED ON THE MACHINE ALWAYS:

1) STOP THE ENGINE COMPLETELY.

2) TURN THE IGNITION TO THE “OFF” POSITION AND REMOVE THE KEY.

3) DISCONNECT BATTERY CABLE.

RECOMMENDED LUBRICATION

Bearing Grease Fittings

Airlock: (Seal Replacement)

Base Plate Replacement:

Chain:

Sprockets:

Bearings:

Agitator Bearing Replacement:

ELECTRICAL SYSTEM

ELECTRICAL SYSTEM

ELECTRICAL SYSTEM

MODEL #4000-G

IGNITION TO MOTOR

LADDER DIAGRAM

12 VDC

TROUBLESHOOTING

WARRANTY

IMPORTANT

PROBLEM

TROUBLESHOOTING

CORRECTIVE ACTION

SPARE PARTS LIST

PART

NUMBER

DESCRIPTION

QUANTITY

REQUIRED

PARTS LIST

#4000-G Exploded Parts View

#4000-G Exploded Parts View

#4000-G Exploded Parts View

#4000-G Exploded Parts List

#4000-G Exploded Parts List

#4000-G Exploded Parts List

12 V.D.C Electrical Exploded Parts View

GLOSSARY

SERVICE RECORD

55 YEARS

OF AMERICAN INGENUITY

Made in the U.S.A.

KRENDL MACHINE COMPANY • 1201 SPENCERVILLE AVE

DELPHOS, OHIO 45833 • TELEPHONE 419-692-3060 • FAX 419-695-9301

E - MAIL: [email protected] • WEB SITE: www.krendlmachine.com

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