Xerox

®

Color 8250

Production Printer

Xerox

®

iGen4

®

Press

Xerox

®

iGen

®

150 Press

Finishing Guide

Xerox

®

Finishing Solutions:

Freedom to Finish Whatever You Start

2

Keep pace with your production, no matter how you slice, staple, punch or bind it.

With the range of finishing options available for Xerox

®

Color 8250 Production

Printer and Xerox

®

iGen

®

Digital Presses, you can add the capabilities that best suit your job mix and improve your workflow, keeping more jobs in progress all with optimal return on your investments.

This guide will help you match your finishing choices to the type of work you produce on your Xerox ® Color 8250 Production Printer or Xerox ® iGen Presses and how you run your shop. Whether you need high-capacity stacking, converting, stapling, inserting or booklet making, all our finishing options can keep pace with your equipment’s production level speeds. And we’re expanding our automation options to help you save even more time and cost in prepress and in postpress finishing processes. Deliver the quality and polish your customers want with your Xerox ® iGen Press and Xerox ®

Finishing Solutions.

Booklets

(Saddle-Stitched)

Coating

Feeding/Bypass

Packaging

Perfect Bound

Punch/Lay Flats

Slit/Cut/Crease

Stack/Bypass

Stitched Sets

• C.P. Bourg ® BDFEx Booklet Maker

• C.P. Bourg ® BMEx Booklet Maker

• Duplo DBM-5001 Inline Booklet Maker

• Duplo Slitter/Cutter/Creaser (SCC) Nearline Booklet Maker

• Watkiss PowerSquare™ 224

• Duplo Ultra 145A/205A UV Offline Coater

• Epic CTi-635 Inline Coating Sysetm

• Xerox ® Dual-Mode Sheet Feeder (BSFEx)

• Automated Packaging System

• C.P. Bourg ® 3202 Book Factory

• Xerox ® Manual + Book Factory

• GBC ® FusionPunch ® II

• CEM DocuCutt™

• CEM DocuConverter™

• Duplo DC-645 Slitter/Cutter/Creaser

• Duplo DC-745 Slitter/Cutter/Creaser

• Rollem JetSlit

• 22.5" (572mm) Stacker

• 26" (660mm) Stacker

• Multigraf PST-52 Stacker

• C.P. Bourg ® BDFEx Booklet Maker x x x x x x x x x

Xerox ®

Printer

Color

8250 Production x x x x x x x x

Xerox ® iGen4 ® Press x x x x x x x x x x x x x x x x x x x x x x x

Xerox ® iGen ®

150 Press x x x x x x x x x x x x x x x x x x x x

3

Efficient Finishing

Xerox

®

Dual-Mode

Sheet Feeder (BSFEx)

As a standalone device or as part of the

Xerox ® IntegratedPLUS Solution for Booklets, the Xerox ® Dual-Mode Sheet Feeder (BSFEx) provides an efficient means of preparing jobs for finishers, providing automated finisher set up and for sharing a finishing device with multiple printers. A printer that is equipped with the BSFEx inline can bypass the BSFEx

Sheet Feeder and send sheets directly to the inline finisher. In addition, stacks from other printers can be fed into the BSFEx to use that inline finisher when the attached printer is not using it. The BSFEx can also be used as input to offline auto-finishers if inline finishing doesn’t fit into your business plan.

The BSFEx includes two separate feeding compartments: a lower high-capacity tray that can accommodate pile heights up to

20" (508 mm) and an upper feed drawer that accommodates pile heights up to 6.3"

(160 mm) of cover or insert sheets. When in bypass mode, the upper feed tray can be used as a covers feeder. A hand scanner is used to read JDF data from job-specific printed banner sheets that travel with the stacks. The BSFEx is equipped with OMR mark recognition, double and missed sheets detection from both compartments and detects when either tray is empty.

Benefits

• Combines the benefits of an inline finishing device with the convenience and cost effectiveness of sharing one finisher with multiple printers.

• Saves time and enables you to produce more jobs through automated setup of files and automated setup of inline or offline finishers with the Xerox ® IntegratedPLUS

Finishing Solution for Booklets.

• Adds integrity by allowing printed stacks to easily be moved to the finisher without splitting the stack.

• In offline mode, the attached finisher can run at up to 15,000 sheets/hour.

• Maximizes load balancing between printers.

Xerox ® Dual-Mode Sheet Feeder

4

Stacking Up Your Output

Multigraf PST-52 Pile Stacker

The Multigraf PST-52 Pile Stacker is an ideal solution for Xerox ® iGen ® press users who need precision stacking of large papers and want to simultaneously increase output and productivity.

This inline unit provides high quality stacking of extra large papers on an easily removable paper trolley. The PST-52 stacker is equipped with two standard paper trolleys. Once the stacker is full, users simply wheel out the full trolley, wheel in the second empty one and continue production. Additional trolleys are available to improve production further.

There are two models of the Multigraf

Stacker. The Short Version can be attached to the iGen to enable stacking of sheets up to 26" (660 mm). The Long Version is compatible with the Epic CTi-635 Coating

System for enhanced stack quality and stacking capacity of coated sheets up to

22.5" (572 mm). The Long Version also includes a cooling device as an inline output solution with Epic coating units. The cooling device dries varnished sheets to improve stacking quality.

Benefits

Multigraf Stacker Short Version

• Oversized sheets up to 26" (660 mm) can easily and efficiently be stacked at the end of any iGen Press.

• Maximum productivity with the iGen Press.

• Extra Large Paper Kit 22.5” (572 mm) or

26” (660 mm).

• Increased output and productivity on the iGen Press.

• Uses Xerox ® Device Feeding and Finishing

Architecture (DFA) Protocol.

Production Media Cart and Power

Eject for the Xerox

®

iGen Presses

Experience a powerful combination of efficiency and convenience in a solution built for professional, safe transportation of printed media from the iGen’s stacker to work tables, pallets or nearline/offline finishing.

The Power Eject unit uses an automatically triggered drive system to safely eject large stacks of printed media from the printer’s stacker to the Production Media Cart. The

Production Media Cart uses a battery powered vertical elevation system to set the media table height and a hand crank to transfer the paper stack from the Cart.

Multigraf Stacker Long Version

• Increased stacking capacity and productivity on the Epic CTi-635 Coating System.

• Cooling system dries coated sheets to prevent sheets from sticking together in the stacker.

• Stacks oversize sheets up to 22.5" (572 mm).

Benefits:

• Handle massive print runs of the largest sheet sizes and weights with ease.

• Create longer print runs with reduced interruption.

• Improve operator ergonomics and efficiency.

• Minimize handling and stack integrity errors with printed sheets.

• Enhance compatibility with Xerox ® print finishing solutions.

• Streamline the process from print to bindery.

• Field Upgradable—can be installed as an upgrade to existing iGen4 ® and iGen 150 stackers.

Multigraf PST-52 Stacker Xerox ® Power Eject Production Media Cart

5

A Professional Bind

GBC

®

FusionPunch

®

II

The GBC FusionPunch II prepares documents for coil binding by punching and stacking a wide range of stocks with the speed, quality and reliability you need for high-volume production. This inline punch solution features an outstanding paper handling system that maximizes uptime and reduces skewing with remarkably consistent registration. It even handles challenging jobs with intermixed stocks, index tabs and lighter stocks that have traditionally been difficult to finish.

Benefits

• Heavy-duty design ensures a reliable high quality punch each and every time.

• Over a dozen dies available—which can be changed in seconds without tools—ensures support of all commonly-used coil bindings.

• Offset stacking dramatically reduces finishing time by fully preparing each printed set for immediate binding.

Xerox

®

Book Factory

Produce finished books with ease, speed and flexibility on the Xerox ® iGen4 ® Digital

Press equipped with the Xerox ® Book Factory.

Together they provide the perfect inline solution for producing trade and reference books, catalogs, out-of-print, vanity books and more. With its document finishing architecture, cut sheets are moved directly onto an output transport conveyor, inline to the Xerox ® Book Factory where they are perforated, rotated, folded and nested into signature book blocks. They are automatically sent to the binder where the spine is scored and synthetic hot glue is applied before a cover is added for a final perfect bind. The book then automatically travels through a threeside trimmer where the finishing touches are added. (The CMT 330 three-side trimmer is an optional module.) Produced at the rated speed of the Xerox ® iGen4, your books will be ready for immediate delivery.

Benefits

• Produce high-end, professional quality books quickly and easily.

• Immediate setup streamlines the book production process.

• Automated inline finishing requires less manual intervention.

• Ability to print 2-up speeds productivity and improves turnaround times.

• Full job recovery lets jobs keep running and preserves full job integrity.

GBC ® FusionPunch ® II

6

Xerox ® Book Factory

C.P. Bourg

®

3202 Perfect Binder

The Bourg BB3202 is a next-generation, fully automated perfect binder designed to operate inline with a range of different digital presses and production finishing configurations to bind manuals, catalogs and photo books on demand.

Nimble and productive, this perfect binding system can produce perfect bound volumes— from monochrome handbooks and manuals to full-color catalogs, family genealogies and personal photo books—at a peak rate of

350 books per hour, depending on printer speed, from digitally-printed content and covers. Final dimensions of books produced by the Bourg BB3202 range from 3.94" x 3.94"

(100 mm x 100 mm) up to a maximum 15.15" x 12.6" (385 mm x 320 mm), and in thickness from 0.04" to 2.36" (1 mm to 60 mm).

The BB3202 can also make 13 positive or negative high-quality creases utilizing a knife-creasing technology that offers superior results and greater flexibility compared to conventional wheel-scoring, including the ability to create winged book jackets.

Benefits

• Creates state-of-the-art perfect bound books.

• User friendly—all operations can be done through a single touchscreen interface.

• Reduced setup time allows for a peak speed of 650 cycles per hour.

• Boosts productivity—automatically adapts to thickness to enable processing of a variety of jobs.

• Unique creasing form technology provides for greater flexibility and superior results.

C.P. Bourg ® 3202 Perfect Binder

7

Booklets Made Easy

C.P. Bourg

®

BDFEx

The C.P. Bourg BDFEx is a fully automated signature booklet maker that produces high quality saddle stitched booklets inline. The

Square Edge (SQEDG) Module option further expands its capability by offering an optional square edge spine.

The BDFEx can top or corner stitch from 2 to

50 sheets and it can also be used in the fold only mode.

The BDFEx is touchscreen controlled and requires absolutely no tools for changeover in sheet size or application. A complete paper path sensing system ensures that document production is monitored throughout each step of the process. Includes an easy load, self-threading wire stitching cassette that automatically produces over 50,000 stitches and even adjusts for various book thicknesses.

Other features include a dual roller folder that ensures sharp, square, accurate folds and automatic sizing that utilizes a self-sharpening two blade trimmer.

Benefits

• New user interface allows up to 500 stored jobs with full alphanumeric names.

• Increases speed and efficiency for digital printing with inline finishing.

• Adjust finishing settings as job runs through new UI.

• Usage of 2 or 4 stitch heads.

• For full-bleed (three-sided trimming), the

Bleed Crease Module (BCMEx) is offered as an optional device. The BCMEx can bleed trim independently from 5/32" to 1" (4 to 25.4 mm) and crease the cover only or crease cover and body pages for a better finished booklet. The

BCMEx also has a large capacity waste bin to collect bleed trimmings.

Duplo DBM-5001 Inline

Booklet Maker

The Duplo DBM-5001 Booklet Maker works inline with the Xerox press to create a complete full-bleed printing and booklet making system that is perfect for a wide range of on-demand applications. Its state- of-the-art accumulation system, Hohner stitcher heads, push-button setup and pushbutton changeover make the booklet maker solution easy to use. Easy changeover is achieved by diverting corner or side-stitched jobs to a separate catch-tray, while other jobs continue to pass through the face trimmer onto the standard equipped DBMSS1 Short

Stacker belt delivery. This system allows great flexibility and convenience for both long and short runs and reprints.

Benefits

• Exceptionally user friendly and versatile.

• The standard, heavy-duty Hohner stitcher heads provide reliable continuous production.

• Four-head stitch option lets you produce booklets two-up on a single sheet.

• The optional Slit, Cut & Crease Module (SCC) can four-side trim each sheet to provide fullbleed trim. In addition, the SCC module can crease the cover and innermost sheets of the booklet or all the sheets in the booklet, so that image cracking on the fold-line is minimized.

• With the optional Square Spine Module, text can be printed on the spine, allowing booklets to be stacked upright on shelves for easy identification and retrieval. More square spine booklets can be packed as well.

C.P. Bourg ® BDFEx

8

Duplo DBM-5001 Inline Booklet Maker

C.P. Bourg

®

BMEx Booklet Maker

The new generation inline Bourg Booklet

Maker Enhanced (BMEx) is the first booklet maker that can handle a sheet size of14.33" x

22.5" (364 x 571 mm). Oversize sheets can be folded and saddle stitched to create impressive

14.33" x 11.25" (364 x 286 mm) brochures, calendars or other booklets. Smaller booklets can be printed two-up to increase productivity with additional stitchheads. Booklets can be

2 to 30 sheets (75 gsm). The BMEx accepts coated or uncoated 60 to 350 gsm paper in sizes from 5.8" x 8" (147 x 203 mm) to 14.33" x 22.5" (364 x 571 mm).

Benefits

• Fully automatic control operation via a

300-degree swivel-mounted 12-inch color touchscreen terminal.

• Folds up to 30 sheets at a time (75 gsm).

• Available with 2 or 4 standard or cassette wire heads.

• Topstitch with bypass exit.

• A4 landscape booklets.

• New specially designed feeding allows markless handling of digitally printed sheets.

• Fully automatic fold roller and unique booklet crusher belt technology.

• Heavy duty face trimmer with blower.

• Totally visible, straight paper path which is important to many printers.

• Rock solid frame.

Watkiss PowerSquare™ 224

A complete book making system, the Watkiss

PowerSquare 224 combines the four processes required to produce quality manuals: stitching, folding, spine forming and trimming. This finisher produces SquareBack™ books up to

10.4 mm (224 pages/56 sheets at 70 gsm).

It features fully automatic settings and includes a six-position single stitch head that allows for a variable stitch leg length to accommodate for varying book thicknesses.

A cost-effective alternative to perfect binding or tape binding, the Watkiss PowerSquare

224 will automatically adjust itself based on sheet count to provide the most accurate stitch length and fold depth—on the fly—to easily accommodate a variety of jobs.

Benefits

• SquareBack books have the polished appearance of a perfect bind but with the security of a stitched spine.

• The PowerSquare’s six-position single stitch head and clincher allows for multiple-up layouts for smaller “pocket-sized” booklets, saving you money in print.

• Space-saving ergonomic design has very small footprint.

• Accommodates the full range of stock weights and sizes available on Xerox Nuvera ®

Production and Perfecting Production Systems.

• Automatic sheet rotation keeps up with the speed of the printer.

• Optional trimmer for full-bleed.

C.P. Bourg ® BMEx Booklet Maker Watkiss PowerSquare™ 224

9

Duplo Slitter/Cutter/Creaser (SCC)

Nearline Booklet Maker

The Duplo Slitter/Cutter/Creaser (SCC) is an optional unit designed specifically for the color and monochrome user. It is able to slit, cut and crease in a single pass, making the finishing of digital color and monochrome books simpler and faster than ever.

The SCC is designed principally for the digital color market and takes care of two common issues associated with digital output. First, the SCC module side-slits and trims the head and foot of each sheet providing an accurate full-bleed trim, which is registered by a CCD camera to the image, rather than to the physical dimensions of the sheet. Second, the SCC module can crease the cover and innermost sheets of the booklet or all the sheets in the booklet so that image cracking on the foldline is minimized.

The unit’s PC Touch Screen enables access to the PC Controller software, which makes it very easy for an operator to program and review or modify jobs during the SCC operation. The software ensures the machine is programmed within specification. Job layouts can be verified to run with an option to select alternative formats or paper size if needed.

Benefits

• Reduces production time.

• Reduces waste and errors caused by using separate unconnected finishing processes.

• Saves cost of additional equipment.

• One operator performs the job of two people.

• Intelligent and intuitive, allowing operation by unskilled staff.

Duplo SCC Nearline Booklet Maker

10

Coating

Epic CTi-635 Inline

Coating System

The Epic CTi-635 operates inline with iGen ® presses. It offers iGen users coating flexibility and functionality without loss in productivity.

The Epic CTi-635 is also an integral component of the Xerox ® Automated Packaging Solution for folding carton manufacturing. The line integrates the iGen press with the versatile

CTi-635 coater, a buffering stacker and a custom die cutter.

Benefits

• Custom solution—Designed uniquely for

Xerox ® digital presses.

• Fast—Runs at iGen production speeds.

• Consistent quality—Applies a consistent coating on long or short runs—supported by

CoatTech anilox coating technology.

• Efficient—Sheets emerge dry and ready for use.

• Connected—Seamless communication between coater and press via Xerox ® DFA interface.

• Simple—Easy-to-use controls and smooth integration with press.

• Flexible—Can be ordered as UV-only or

UV- and Aqueos-enabled.

Duplo Offline Ultra 145A/205A

UV Coating System

The Duplo Offline Ultra 145A/205A UV

Coating System is a finishing machine that applies an ultraviolet (UV) coating finish to documents, enhancing image quality, application durability and overall look and feel.

High quality, cost-effective ultraviolet coating on documents printed on Xerox ® color presses is now easily obtainable with the Duplo Offline

Ultra 145A UV Coating System. The fully automatic coater is extremely user-friendly and is ideal for medium to high volume production.

With effortless setup, it applies a high quality gloss finish to digitally printed documents.

Setup is easily accomplished via a unique touchscreen that enables all adjustments without a skilled operator.

Benefits

• Scalable—Available in two models to accommodate 14.5" or 268 mm

(Ultra 145A) and 20.5" or 521 mm

(Ultra 205A) paper widths.

• Simple—Fully automatic with easy to operate touchscreen LCD.

• Small Footprint—Enclosed, compact and moveable in design.

• Flexible—Accepts 140 to 350 gsm paper with no adjustments necessary.

• Smart—Automatic cool down and selfcleaning systems.

• Programmable—50 programmable job memories.

Epic CTi-635 Inline Coating System Duplo Ultra 145A UV Coater

11

Convert with unmatched simplicity.

Duplo DC-645 Slitter/Cutter/

Creaser with Integrated

Folding System

Adding to an already versatile line of digital print finishing solutions, Duplo’s Integrated

Folding System (IFS) achieves the next level in automation. Incorporating an inline knife folder with a DC-series finishing unit, the IFS eliminates the need for a separate folding device and enables users to not only slit/cut/ crease with the DC-645 but also fold digitally printed applications in a single pass using one system. By performing the functions of multiple machines, the system removes the bottleneck of the finishing process that occurs when setting up jobs separately. Printers can now provide a faster turnaround by decreasing their production time.

Accepted sheet sizes are 8.26" x 8.26" to 14.56" x 25.59" (210 x 210 mm to 370 x 650 mm) with paper weights of 110 to 350 gsm (80 lb text to

130 lb cover). Paper types are text, uncoated, coated and laminated.

Benefits

• Easy Setup using a centrally located control panel.

• Multiple-Up Processing—Slit, cut, crease and fold multiple-up pieces simultaneously in one pass.

• Efficient Folding Technology—Using 2-knife blades, the IFS can perform the most common folds including single, letter, Z, gate and double parallel along with an infinite number of custom folds.

• Increased Stacking Capacity—Can be configured with either a short (8" or 203 mm) or long (15.75" or 375 mm) vertical stacker where the finished pieces, both folded and un-folded, are collected.

• Customizable Configurations—The IFS is made up of several modules and can be configured to meet individual needs.

Duplo DC-745 Slitter/Cutter/

Creaser

The DC-745 Slitter/Cutter/Creaser is Duplo’s most powerful all-in-one digital color finishing solution. Taking the success of the popular

DC-645 model to the next level, the DC-745 is the ideal companion for mid- to high-volume production digital printers. Offering greater speed, productivity and versatility, the DC-745 not only processes jobs faster but also finishes a wider range of digitally-printed applications in a single pass. The DC-745 comes loaded with new features, including a higher feed capacity and a PC Controller for easy job setup, as well as a range of optional modules for scoring and perforating, enabling users to go beyond basic finishing.

Benefits

Fast:

• Finishes jobs at speeds of up to 50 sheets per minute.

• Reads and processes barcodes and registration marks at up to 40 sheets per minute.

Smart:

• Uses the barcode reader to automatically recall preset jobs, set up the system and read the registration mark to adjust for the sheetby- sheet image shift, finishing each piece accurately every time.

• Stores and recalls an infinite number of jobs when using the standard PC Controller; enables users to perform changeovers in less than 20 seconds.

Productive:

• Elevator Stacker—Ideal for smaller documents, such as business cards and postcards, this

3.5-inch capacity stacker automatically lowers as the finished pieces are delivered, keeping them neatly stacked and organized.

• Waste Chopper—Prevents the waste bin from filling up prematurely. Cuts down the margins and gutters into even smaller pieces reducing downtime even further.

Easy to use:

• The PC Controller software package included with the DC-745 allows users to operate the system from a PC via USB interface.

Versatile:

• The versatility of the DC-745 has been truly extended with a variety of new optional scoring and perforating modules, making it possible to quickly enhance its capabilities.

Duplo DC-645 Slitter/Cutter/Creaser

12

Duplo DC-745 Slitter/Cutter/Creaser

CEM DocuCutt™

For added efficiency and productivity, the

CEM DocuCutt converts oversized sheets to just the right size, allowing the Xerox ® Book

Factory to add the right finishing touch. The

Xerox ® iGen4 ® Digital Press, with the Xerox ®

Book Factory, provides the perfect solution for producing reference, user and services manuals as well as product documentation, catalogs, out-of-print books and more. With its document finishing architecture (DFA), the new converter connects inline to the finishing equipment—where the cut sheets are moved directly onto an output transport conveyor, inline to the C.P. Bourg ® BPRFx, and perforated, rotated, folded and nested into signature book blocks.

CEM DocuConverter™

The CEM DocuConverter optimizes cut sheet printing by allowing document sheets to be printed on the most cost-effective stock size and converted into the required document size. Converted (cross-cut) documents are buffered, stacked, optionally offset on the set boundary and delivered onto an output transport conveyor. Stacks are then ready for additional post print processing. An optional

“slitter” function (process-direction cut) provides the ability to print and convert four images per page. When using this function in conjunction with the cross-cut function, the final output consists of two side-by-side stacks of collated documents. Setup and general machine control are accomplished using an integrated control panel with a digital display.

Benefits

• Optimizes printers’ costs. Converts sheets into the right size for the Xerox ® Book Factory. Less manual handling means even greater savings.

• Integrates seamlessly. Works in tandem with the Xerox ® iGen4 Digital Press and the

Xerox ® Book Factory.

• Increases speed. Ability to print 4-up means faster book production and customer turnaround time.

• Doubles printers’ productivity. One click charge for every 4-up signature sheet.

Benefits

• Can continuously stack book blocks onto a receiving stacker-conveyor, up to 12"

(305 mm), increasing productivity.

• Eliminates labor-intensive manual cutting of large sheets.

• Reduces printer “click” charge by imposing the work on the largest sheet size.

CEM DocuCutt™ CEM DocuConverter™

13

Rollem JetSlit System

The Rollem JetSlit System is a highly flexible system intended for the suppliers of printed products such as business cards, photo books, greeting cards, transactional, mailers,

POS, gaming cards and postcards. The system can be installed inline on an iGen ® Press or

Color 8250 Production Printer, as well as nearline or offline.

The Rollem JetSlit System is an ideal solution for a variety of finishing tasks including:

• Slitting—single cuts and double cuts for bleeds/gutters

• Edge trims

• Perforating and micro-perforating

• Scoring/creasing

• Collating

• High Capacity Stacker option

Benefits

• Productivity—Industry-leading systems combine exceptional productivity with ultimate accuracy on stocks from lightweight paper to plastic.

• Reduced manpower levels—When a job arrives you can run and ship it in a single operation, efficiently converting sheets into deliveries and invoices into cash.

• The widest range of print finishing operations—including scoring, perforating, micro-perforating, creasing, slitting, trimming, semi-slitting, collating, rotary die scoring and die creasing.

Xerox

®

Automated Packaging

Solution for the iGen

®

Press

The Xerox ® Automated Packaging Solution for the iGen Press seamlessly joins printing, coating, stacking, and die cutting into one powerful, inline solution for folding carton manufacturing. Designed to make short runs effective and affordable, it expands your opportunities for producing targeted, specialized packaging that meets your customers’ needs.

• Aqueous or UV approved coatings

• 22.5- or 26-inch (572 or 660 mm) max sheet size

• Modular architecture enables system scalability

• Prints on typical packaging boards and papers

• Faster changeover between jobs

• Less inventory and waste

• Variable information options

• Anti-counterfeiting measures

• Cost effective short runs

Adding a perfect finishing device to your Xerox

®

iGen or 8250 family of products has never been easier. You’ll appreciate the variety of outstanding inline finishing solutions that are available from Xerox to help you quickly and efficiently produce highquality bound documents.

We offer you the widest range of finishing options you need to wrap up your jobs professionally.

Rollem JetSlit System

14

Xerox ® Automated Packaging Solution for the iGen ® Press

Innovative Solutions

Xerox

®

IntegratedPLUS

Finishing Solution for Booklets

Beneficial as it is, automated finishing used to tie up valuable assets on your shop floor.

Prepress and postpress processes required highly skilled personnel to set up files to match finishing devices at the front end and then later to set up the actual finishing device to run the job. And you were forced to dedicate a finishing device to just one printer. If you weren’t running booklets, for example, that booklet maker sat idle. Xerox ® IntegratedPLUS Finishing Solution for Booklets changes all that. Now prepress setup and finishing setup can be automated, whether or not the finishing device is inline with a printer or offline. You get the best of both finishing worlds—the convenience of inline with the flexibility of offline, plus unsurpassed labor savings.

Xerox ® IntegratedPLUS Finishing Solution for

Booklets enables selected finishing devices to be set up automatically, through JDF instructions, whether or not they are attached to a specific printer. An operator simply loads sheets and covers into the finishing device, scans a bar coded banner sheet and presses

“start.” No manual finisher setup is required.

In the example above, your production printer can be printing and stacking an annual report to be perfect bound on an offline finisher while the inline booklet maker is busy binding benefit booklets originally printed on an entirely different device.

Or, depending on your shop, you can choose to have an offline booklet maker serve multiple printers. Either way, the automatic booklet maker setup enabled by your Xerox ®

IntegratedPLUS Solution gives you the opportunity to optimize your investment and your operation by leveraging automation.

Benefits

• Eliminates the need for highly skilled prepress

operators to prepare files according to finisher

specifications.

• Eliminates manual programming at the finishing device and reduces the risk of error because the necessary parameters

(e.g., page imposition, page ordering and trimming) are set automatically when a job enters your workflow.

• Extends the convenience and cost effectiveness of automated finishing to multiple printers (including Xerox ® and non-Xerox ® printers in the same shop) without the need for multiple, dedicated inline finishing devices.

• Maximizes productivity by enabling prints to be output to stacker carts at full rated print speed, while an attached finishing device binds other jobs at its full rated speed.

• Makes it easy to manage a mix of jobs that include diverse finishing requirements and short print runs without tying up a high-volume printer.

Xerox ® IntegratedPLUS Finishing Solution for Booklets

Automatic Inline and

Offline Finishing

One Touch

Prepress

Eliminate prepress and finishing bottlenecks while increasing asset utilization.

Automatic Offline Finishing

15

16

Specifications for Xerox

® and Xerox

®

iGen

®

Digital Presses

Color 8250 Production Printer

Device

Mode

Dimensions

(W x D x H) – Inches

Xerox ®

(BSFEx)

Dual-Mode Sheet Feeder

Inline w/Bypass

48 x 36 x 52

Dimensions (W x D x H) –

Millimeters

Weight

Stock Weight Range

Type of Finish

Minimum Stock

Size – Top Tray

Maximum Stock Size –

Top Tray

Top Tray Capacity

1,229 x 913 x 1,316

992 lb (450 kg)

60 – 350 gsm

Hybrid Feeder

N/A

N/A

N/A

Minimum Stapled Sheets/

Sheet Size

Maximum Stapled Sheets/

Sheet Size

N/A

N/A

Maximum Number of Staples N/A

Approved On

Stitch or Staple

All Systems

N/A

Booklet Making

Maximum

Sheets per Book

N

N/A

Face Trim

Main Stack Capacity

N/A

N/A

Minimum

Stack Size

Maximum

Stack Size

Minimum

Booklet Size

N/A

N/A

N/A

Multigraf Stacker

PST-52

Inline

35 x 29 x 38

890 x 750 x 960

242 lb (110 kg)

70 – 350 gsm

Stack

N/A

N/A

N/A

N/A

N/A

N/A

All Systems

N/A

N

N/A

N/A

Stack height: 18.9 ± .78"

480 ± 20 mm

Approximately 4700 sheets

80 gsm

7 x 7"

178 x 178 mm

14.33 x 26"

364 x 660 mm

N/A

N/A N/A Maximum

Booklet Size

Folding

Hole Punch

Bypass/Feed Third Party

Devices

Fed By/Requires

Finished Book

Size – Minimum

Finished Book

Size – Maximum

N/A

N/A

Y

Stacker

N/A

N/A

N

N

N

N/A

Power Eject

N/A

12 x 32 x 5 on back of stacker

305 x 813 x 127 on back of stacker

Same as Stacker

Same as Stacker

Stack

Same as Stacker

Same as Stacker

Same as Stacker

N/A

N/A

N/A

All Systems

N/A

N/A

N/A

N/A

2,500 sheets,

75 gsm

Same as Stacker

2,500 sheets,

75 gsm

N/A

N/A

N/A

N/A

N/A

Stacker or optional Epic CTi-635 Coater N/A

N/A N/A

N/A

7 x 10"

178 x 254 mm

11 x 17"

279 x 432 mm/A3

N/A

N/A

N

Y (Multiple dies available)

Y – Bypass Stacker required

Stacker

N/A

N/A

GBC ® FusionPunch ® II

Inline w/Bypass

54 x 32 x 46

N/A

N/A

N/A

N/A

1,370 x 810 x 1,170

620 lb (281 kg)

60 – 250 gsm

Punched Sheets

N/A

N/A

All Systems

N/A

N

N/A

N/A

2500

Device Xerox ® Book Factory

Mode

Dimensions

(W x D x H) – Inches

Dimensions (W x D x H) –

Millimeters

Weight

Stock Weight Range

Type of Finish

Inline

252 x 172 x 71

1,867 x 2,575 x 1,143

6,462 lb (2,931 kg)

60 – 250 gsm

Perfect Bound Books

Minimum Stock

Size – Top Tray

Maximum Stock Size –

Top Tray

Top Tray Capacity

N/A

N/A

N/A

Minimum Stapled Sheets/

Sheet Size

Maximum Stapled Sheets/

Sheet Size

N/A

N/A

Maximum Number of Staples N/A

Approved On

Stitch or Staple

Booklet Making

Maximum

Sheets per Book

Face Trim

Main Stack Capacity

Minimum

Stack Size

Maximum

Stack Size

Minimum

Booklet Size

All Systems

N/A

N/A

125/1.6" spine

Y (optional 3-knife trim module)

Continuous

N/A

N/A

N/A

N/A Maximum

Booklet Size

Folding

Hole Punch

Bypass/Feed Third Party

Devices

Fed By/Requires

Finished Book

Size – Minimum

Finished Book

Size – Maximum

N/A

N/A

Y – Bypass to BDFEx

Stacker or Optional BPRF

8.25 x 5.5"

210 x 140 mm before trimming

14 x 12"

356 x 305 mm before trimming

C.P. Bourg ® 3202

Perfect Binder

Inline

138 x 93 x 59

3,500 x 2,400 x 1,500

N/A

N/A

N/A

N/A

2,053 lb (931 kg)

60 – 300 gsm

Perfect Bound Books

N/A

N/A

All Systems

N/A

N/A

185/2.36" spine

Y (optional 3-knife trim module)

Continuous

N/A

N/A

N/A

N/A

N/A

N/A

N

XPS, DS3500

3.94 x 3.94"

100 x 100 mm

15.15 x 12.6"

385 x 320 mm

C.P. Bourg BDFEx

Inline

104 x 24 x 71

2,650 x 739 x 1,803

992 lb (450 kg)

60 – 200 gsm

Stapling/Signature Booklets

N/A

N/A

N/A

8 x 10"

203 x 254 mm

11.7 x 14"

297 x 356 mm

4

All Systems

Stitch

Y

22

Y

Continuous

N/A

N/A

5.5 x 4.25"

140 x 108 mm

12.6 x 9.25"

320 x 235 mm

Y

N

N

Stacker or optional BSR/BCMEx

N/A

N/A

Duplo DBM-5001

Inline

63 x 30 x 40

3,626 x 762 x 1,372

908 lb (412 kg)

80 – 300 gsm

Stapling/Signature Booklets

N/A

N/A

N/A

2 – 4.7 x 6.7"

120 x 170 mm

30 – 13.8 x 14"

351 x 366 mm

4

All Systems

Stitch

Y

25

Y

Continuous

N/A

N/A

5.8 x 3.35"

120 x 80 mm

(w/o trim )

12.6 x 9.8"

320 x 250 mm

Y

N

N

Stacker or optional BSR

N/A

N/A

17

Specifications for Xerox and Xerox

®

®

iGen

®

Digital Presses

Color 8250 Production Printer

Device

Mode

Dimensions

(W x D x H) – Inches

Dimensions (W x D x H) –

Millimeters

Weight

Stock Weight Range

C.P. Bourg ® BMEx

Inline

97 x 28.5 x 56

2,469 x 720 x

1,422

900 lb (408 kg)

60 – 350 gsm

Type of Finish Stapling/Signature Booklets

Minimum Stock

Size – Top Tray

Maximum Stock Size –

Top Tray

Top Tray Capacity

Booklet Making

N/A

N/A

N/A

Minimum Stapled Sheets/

Sheet Size

Maximum Stapled Sheets/

Sheet Size

Maximum Number of Staples 4

2 – 7 x 8"

178 x 203 mm SEF before trimming

50–14.33 x 22. 5"

364 x 572 mm SEF before trimming

Approved On

Stitch or Staple

All Systems

Stitch

N

Maximum

Sheets per Book

Face Trim

Main Stack Capacity

30

Y

Continuous

N/A Minimum

Stack Size

Maximum

Stack Size

N/A

Minimum

Booklet Size

Maximum

Booklet Size

Folding

Hole Punch

Bypass/Feed Third Party

Devices

Fed By/Requires

Finished Book

Size – Minimum

Finished Book

Size – Maximum

3.5 x 8"

69 x 203 mm SEF

Y

N

14.33 x 11.25"

364 x 286 mm

N

Stacker or optional BCMEx

N/A

N/A

Watkiss PowerSquare™ 224

Inline

66 x 74 x 53

1,680 x 1,870 x 1,330

N/A

N/A

N/A

950 lb (431 kg)

60 – 250 gsm

Signature Booklets

N/A

N/A

6

All Systems

Stitch

Y

56 (70 gsm)

Y

35 sets of 20 sheet booklets

N/A

N/A N/A

7.9 x 3.2"

200 x 78 mm

14.33 x 9.8"

364 x 249 mm

Y

N/A

N

XPS, DS3500 or BFM-Direct Connect N/A

N/A N/A

N/A N/A

Y

N

5.8 x 3.35"

120 x 80 mm

(without trim)

12.6 x 9.8"

320 x 250 mm

N

SCC Nearline Booklet Maker

Nearline

63 x 30 x 40

5,896 x 762 x 1,295

908 lb (412 kg)

80 – 300 gsm

Stapling/

Signature Booklets

N/A

N/A

N/A

30 – 4.7 x 6.7"

120 x 170 mm

30 – 13.8 x 14"

351 x 366 mm

4

All Systems

Stitch

Y

25

Y

Continuous

N/A

Epic CTi-635

Inline Coating System

Inline

181 x 41 x 63

4,598 x 1,041 x 1,600

3,900 lb (1,769 kg)

140 – 350 gsm

(coated only)

UV or Aqueous Coated

N/A

N/A

N/A

N/A

N/A

N/A

All Systems

N

N

N/A

N/A

3.5"

89 mm catch tray

7 x 16.19"

177 x 410 mm

14.33 x 22.5"

363 x 571 mm

N/A

N/A

N

N

Y – Xerox ® Automated Packaging

System or Multigraf Stacker

Stacker

N/A

N/A

18

Device

Mode

Duplo Ultra 145A/205A

UV Coater

Offline

Dimensions

(W x D x H) – Inches

Dimensions (W x D x H) –

Millimeters

Weight

Stock Weight Range

138 x 74 x 53

2,819 x 902 x 1,346

1,691 lb (767 kg)

184 – 350 gsm

(coated or gloss only)

UV Coated Type of Finish

Minimum Stock

Size – Top Tray

Maximum Stock Size –

Top Tray

Top Tray Capacity

Minimum Stapled Sheets/

Sheet Size

Face Trim

Main Stack Capacity

N/A

N/A

N/A

N/A

Maximum Stapled Sheets/

Sheet Size

N/A

Maximum Number of Staples N/A

Approved On

Stitch or Staple

Booklet Making

Maximum

Sheets per Book

All Systems

N

N

N/A

N/A

7"

178 mm

Minimum

Stack Size

8.5 x 11"

A4

SEF

Maximum

Stack Size

Minimum

Booklet Size

Maximum

Booklet Size

Folding

Hole Punch

Bypass/Feed Third Party

Devices

Fed By/Requires

Finished Book

Size – Minimum

Finished Book

Size – Maximum

N/A

N/A

N/A

N/A

N

N

N

14.5 x 26"

368.3 x 660.4 mm

SEF

N/A

N/A

N/A

N/A

N/A

Y optional

N

N

DC-645

Slitter/Cutter/Creaser

Nearline

140 x 30 x 45

3,556 x 762 x 1,143

793 lb (360 kg)

110 – 350 gsm

Slit, cut, crease and optional fold

N/A

N/A

N/A

N/A

N/A

N/A

All Systems

N

N

N/A

N/A

5.5"

140 mm

Minimum input

8.26 x 8.26"

210 x 210 mm

Minimum output

Slit width 1.89" 48 mm

Cut length 3.35" 85 mm

Maximum input

14.56 x 25.59"

370 x 650 mm

N/A

N/A

N/A

N/A

N/A

N

N

N

14.56 x 26"

370 x 660 mm

Up to 39.3"

999 mm length

N/A

DC-745

Slitter/Cutter/Creaser

Nearline

90 x 30 x 44.6

2,240 x 750 x 1,115

665 lb (302 kg)

110 – 350 gsm

Slit, cut, crease

N/A

N/A

N/A

N/A

N/A

N/A

All Systems

N

N

N/A

N/A

6"

150 mm

1.89 x 1.97"

48 x 50 mm

CEM DocuCutt™

Inline w/Bypass to

Xerox ® Book Factory

47 x 28 x 43

1,200 x 720 x 1,100

458 lb (208 kg)

60 – 200 gsm

Converts (cross-cuts) oversized sheets

N/A

N/A

N/A

N/A

N/A

N/A

All Systems

N/A

N/A

N/A

N/A

Continuous

N/A

N/A

N/A

N/A

N/A

N/A

Y – Xerox ® Book Factory only

Stacker

N/A

N/A

19

Specifications for Xerox and Xerox

®

®

iGen

®

Digital Presses

Color 8250 Production Printer

Device

Mode

Dimensions

(W x D x H) – Inches

CEM

DocuConverter™

Inline

169 x 33 x 43

Dimensions (W x D x H) –

Millimeters

4,301 x 840 x 1,100

Weight

Stock Weight Range

Type of Finish

Minimum Stock

Size – Top Tray

Maximum Stock Size –

Top Tray

Top Tray Capacity

1,095 lb (497 kg)

60 – 200 gsm

Book Blocks

(sets of pre-cut book pages)

N/A

N/A

N/A

Minimum Stapled Sheets/

Sheet Size

Maximum Stapled Sheets/

Sheet Size

N/A

N/A

Maximum Number of Staples N/A

All Systems Approved On

Stitch or Staple

Booklet Making

N/A

N/A

N/A Maximum

Sheets per Book

Face Trim

Main Stack Capacity

Minimum

Stack Size

Maximum

Stack Size

N

11.4" tall stacks

N/A

Up to 14 stacks

N/A Minimum

Booklet Size

Maximum

Booklet Size

Folding

Hole Punch

Bypass/Feed Third Party

Devices

Fed By/Requires

N/A

N/A

N/A

N

Stacker

Finished Book

Size – Minimum

Finished Book

Size – Maximum

8 x 6"

203 x 152.4 mm

12.6 x 10.25"

320.6 x 260.4 mm

Rollem JetSlit

Inline

103 x 66 x 45

2,615 x 1,675 x 1,143

2,167 lb (983 kg)

90 – 350 gsm

Slit, cut, crease and perforated

N/A

N/A

N/A

N/A

N/A

N/A

N

N

N

N/A

All Systems

N

N

N/A

N/A

Conveyor

6 x 6"

150 x 150 mm

22.8 x 22.8"

580 x 580 mm

N/A

Stacker

N/A

N/A

Xerox ® Automated

Packaging System

Inline

404 x 190 x 73

10,262 x 4,826 x 1,850

12,101 lb (5,489 kg)

90 – 350 gsm

UV or Aqueous Coated and Die Cut

N/A

N/A

N/A

N/A

N/A

N

N/A

N

Inline Coater

N/A

N/A

N/A

N/A

N/A

N/A iGen4 ® and iGen ® 150

N/A

N

N/A

N/A

N/A

N/A

For more information on finishing options for Xerox ® Color 8250

Production Printer or Xerox ® iGen ® Digital Presses, call 1-800-ASK-XEROX or visit us at www.xerox.com

©2013 Xerox Corporation. All rights reserved. Xerox®, Xerox and Design®, iGen®, iGen3® and iGen4® are trademarks of Xerox Corporation in the United States and/or other countries. 10/13 WEEKI-101 IG4BR-09UC

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