Eaton PowerXL DG1 Series VFD Communications Manual

PowerXL DG1 Series VFD

Communication Manual

Effective May 2014

New Information

Disclaimer of Warranties and Limitation of Liability

The information, recommendations, descriptions, and safety notations in this document are based on Eaton’s experience and judgment and may not cover all contingencies. If further information is required, an Eaton sales office should be consulted. Sale of the product shown in this literature is subject to the terms and conditions outlined in appropriate Eaton selling policies or other contractual agreement between Eaton and the purchaser.

THERE ARE NO UNDERSTANDINGS, AGREEMENTS, WARRANTIES, EXPRESSED OR

IMPLIED, INCLUDING WARRANTIES OF FITNESS FOR A PARTICULAR PURPOSE OR

MERCHANTABILITY, OTHER THAN THOSE SPECIFICALLY SET OUT IN ANY EXISTING

CONTRACT BETWEEN THE PARTIES. ANY SUCH CONTRACT STATES THE ENTIRE

OBLIGATION OF EATON. THE CONTENTS OF THIS DOCUMENT SHALL NOT BECOME

PART OF OR MODIFY ANY CONTRACT BETWEEN THE PARTIES.

In no event will Eaton be responsible to the purchaser or user in contract, in tort (including negligence), strict liability, or otherwise for any special, indirect, incidental, or consequential damage or loss whatsoever, including but not limited to damage or loss of use of equipment, plant or power system, cost of capital, loss of power, additional expenses in the use of existing power facilities, or claims against the purchaser or user by its customers resulting from the use of the information, recommendations, and descriptions contained herein. The information contained in this manual is subject to change without notice.

Cover Photo: Eaton PowerXL HVAC Drives

PowerXL DG1 Series VFD

PowerXL DG1 Series VFD MN040010EN—May 2014 www.eaton.com

i


Support Services

Support Services

The goal of Eaton is to ensure your greatest possible satisfaction with the operation of our products. We are dedicated to providing fast, friendly, and accurate assistance. That is why we offer you so many ways to get the support you need. Whether it is by phone, fax, or email, you can access Eaton’s support information 24 hours a day, seven days a week.

Our wide range of services is listed below.

You should contact your local distributor for product pricing, availability, ordering, expediting, and repairs.

Website

Use the Eaton Website to find product information. You can also find information on local distributors or Eaton’s sales offices.

Website Address

www.eaton.com/drives

EatonCare Customer Support Center

Call the EatonCare Support Center if you need assistance with placing an order, stock availability or proof of shipment, expediting an existing order, emergency shipments, product price information, returns other than warranty returns, and information on local distributors or sales offices.

Voice: 877-ETN-CARE (386-2273) (8:00 a.m.–6:00 p.m. EST)

After-Hours Emergency: 800-543-7038 (6:00 p.m.–8:00 a.m. EST)

Drives Technical Resource Center

Voice: 877-ETN-CARE (386-2273) option 2, option 6

(8:00 a.m.–5:00 p.m. Central Time U.S. [UTC –6]) email: [email protected]

For Customers in Europe, Contact

Phone: +49 (0) 228 6 02-3640

Hotline: +49 (0) 180 5 223822 email: [email protected]

www.eaton.com/moeller/aftersales

ii



Table of Contents

SAFETY

Before Commencing the Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Definitions and Symbols . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Hazardous High Voltage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Warnings and Cautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Motor and Equipment Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

POWERXL SERIES OVERVIEW

How to Use this Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Receiving and Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Real Time Clock Battery Activation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Rating Label . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Carton Labels (U.S. and Europe) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

General Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

OPTION CARD SLOTS

Installing DG1 Option Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Control Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

EMC Directive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Control Cable Grounding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

MODBUS RTU ON-BOARD COMMUNICATIONS

Modbus RTU Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Commissioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Modbus Communication Standards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

MODBUS TCP ON-BOARD COMMUNICATIONS

Modbus/TCP Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Hardware Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Commissioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Modbus Communication Standards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

ETHERNET/IP ON-BOARD COMMUNICATIONS

EtherNet/IP Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .


EtherNet/IP Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Commissioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

PLC Programming . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

BACNET MS/TP—ON-BOARD COMMUNICATION

BACnet MS/TP Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Commissioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

BACnet Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

PROFIBUS-DP EXTERNAL COMMUNICATION CARDS

PROFIBUS Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .


Commissioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

PROFIBUS Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

APPENDIX A—PARAMETER ID LIST

Parameter Descriptions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

119

16

16

18

24

29

30

32

34

38

69

72

74

79

80

83

85 viii ix ix ix xii

5

5

4

4

7

8

9

1

2

1

1

2

2


iii


List of Figures

Figure 1. RTC Battery Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Figure 2. Rating Label . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Figure 3. DG1 Series Control Board Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Figure 4. Drive Control Board Layout Showing Option Card Slots . . . . . . . . . . . . . . . . .

Figure 5. Control Cable Grounding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Figure 6. Connection Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Figure 7. Terminal Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Figure 8. Termination Resistor and Shielding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Figure 9. Keypad Navigation to RS-485 Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Figure 10. The Basic Structure of a Modbus Frame . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Figure 11. Module and Network Status . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Figure 12. CAT-5e Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Figure 13. Keypad Navigation to Ethernet Comm Settings . . . . . . . . . . . . . . . . . . . . . .

Figure 14. Static IP Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Figure 15. Static IP Address . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Figure 16. Static Subnet Mask . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Figure 17. Static Default Gateway . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Figure 18. Modbus TCP Unit ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Figure 19. Module and Network Status . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Figure 20. Human to Machine User Interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Figure 21. Machine to Machine (Industrial Environment, Fast Communication) . . . . . .

Figure 22. CAT-5e Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Figure 23. Static IP Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Figure 24. Static IP Address . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Figure 25. Static Subnet Mask . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Figure 26. Static Default Gateway . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Figure 27. State Transition Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Figure 28. Principal Example Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Figure 29. Stripping the Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Figure 30. RS-485 Cable Strip (Aluminum Shield) . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Figure 31. G-Max Drive Terminals (BACnet) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Figure 32. RS-485 Ground . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Figure 33. RS-485 Bus Termination Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Figure 34. BACnet Bus Termination . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Figure 35. BACnet Parameter Navigation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Figure 36. Com1 PROFIBUS Card Layout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Figure 37. Com1 PROFIBUS DB9 Adapter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Figure 38. PROFIBUS Parameter Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Figure 39. PROFIdrive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Figure 40. Application Class . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Figure 41. General State Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Figure 42. PLC Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Figure 43. Basic Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

70

70

70

70

37

37

59

69

32

33

35

36

22

23

31

32

18

20

21

22

17

18

8

9

7

7

5

6

3

3

1

2

82

83

85

86

71

71

72

80

91

96

97 iv



List of Tables

Table 1. Common Abbreviations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Table 2. Wire Sizes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Table 3. Control Wiring Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Table 4. PowerXL Series—DG1 General Purpose Drive Option Boards . . . . . . . . . . . . .

Table 5. Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Table 6. Communications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Table 7. Modbus RTU/BACnet MS/TP—P20.2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Table 8. Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Table 9. Request to Read Coils . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Table 10. Request to Read Discrete Inputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Table 11. Request to Read Holding Registers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Table 12. Request to Read Input Registers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Table 13. Request to Read Exception Status . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Table 14. Read Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Table 15. Request to Write Single Coil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Table 16. Request to Write Single Register . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Table 17. Write Coils 19–28 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Table 18. Binary Bits and Corresponding Outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Table 19. Request to Write Holding Registers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Table 20. Index Table . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Table 21. Process Data Slave R Master (max. 22 bytes) . . . . . . . . . . . . . . . . . . . . . . .

Table 22. Process Data Master R Slave (max. 22 bytes) . . . . . . . . . . . . . . . . . . . . . . .

Table 23. Fieldbus Basic Input Table . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .


Table 25. Speed Reference . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Table 26. Fieldbus Basic Output Table . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Table 27. Status Word . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Table 28. Status Word Bit Descriptions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .


Table 30. Process Data OUT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Table 31. Process Data IN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Table 32. Modbus/TCP Technical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Table 33. Ethernet LED Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Table 34. Module Status LED Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Table 35. Network Status LED Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Table 36. EtherNet/IP / Modbus TCP—P20.3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Table 37. Request to Read Coils . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Table 38. Request to Read Discrete Inputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Table 39. Request to Read Holding Registers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Table 40. Request to Read Input Registers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Table 41. Request to Read Exception Status . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Table 42. Read Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Table 43. Request to Write Single Coil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Table 44. Request to Write Single Register . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Table 45. Write Coils 19–28 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .


Table 47. Write Holding Registers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Table 48. Index Table . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

14

15

15

16

14

14

14

14

13

13

14

14

12

12

12

13

11

11

11

12

10

11

11

11

8

10

7

7

5

5

1

4

25

25

25

25

24

24

25

25

24

24

24

24

16

17

17

18


v


List of Tables, continued

Table 49. Process Data Slave R Master (max. 22 bytes) . . . . . . . . . . . . . . . . . . . . . . .

Table 50. Process Data Master R Slave (max. 22 bytes) . . . . . . . . . . . . . . . . . . . . . . .

Table 51. Fieldbus Basic Input Table . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Table 52. PowerXL DG1 Drive 16 Bits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .


Table 54. Fieldbus Basic Output Table . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Table 55. Status Word . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Table 56. Status Word Bit Descriptions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Table 57. Actual Speed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Table 58. Process Data OUT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Table 59. Process Data IN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Table 60. EtherNet/IP Technical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Table 61. Ethernet LED Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Table 62. Module Status LED Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Table 63. Network Status LED Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Table 64. PowerXL EtherNet/IP Network Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Table 65. Process Data Out (Slave to Master) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Table 66. Standard and Multi-Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Table 67. Multipurpose Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Table 68. PID Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Table 69. List of Object Classes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Table 70. Services Supported by Object Classes . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Table 71. Elementary Data Types . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Table 72. Constructed Data Types . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Table 73. Different Types of Resets Supported by the Identity Object . . . . . . . . . . . . .

Table 74. Identity Object . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Table 75. Connection Manager Object . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Table 76. TCP/IP Interface Object . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Table 77. Ethernet Link Object . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Table 78. Assembly Object . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Table 79. Motor Data Object . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Table 80. Control Supervisor Object . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Table 81. List of Fault Codes Supported By PowerXL EtherNet/IP . . . . . . . . . . . . . . . .

Table 82. Motor Data Object . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Table 83. Vendor Specific Objects . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Table 84. Instance 20 (Output) Length = 4 Bytes . . . . . . . . . . . . . . . . . . . . . . . . . . . . .



Table 87. Instance 101 (Output) Length = 8 Bytes . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Table 88. Instance 111 (Output) Length = 20 Bytes . . . . . . . . . . . . . . . . . . . . . . . . . . .

Table 89. Instance 70 (Input) Length = 4 Bytes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .



Table 92. Instance 107 (Input) Length = 8 Bytes . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Table 93. Instance 117 (Input). EIP Drive Status Length = 34 bytes . . . . . . . . . . . . . . .

Table 94. Instance 127 (Input). EIP Drive Status Length = 20 bytes . . . . . . . . . . . . . . .

Table 95. BACnet MS/TP Technical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Table 96. Modbus RTU/BACnet MS/TP—P20.2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Table 97. Supported Object Types and Properties Summery . . . . . . . . . . . . . . . . . . . . .

55

56

57

58

51

52

53

54

50

51

51

51

38

39

39

39

30

31

31

33

27

28

28

29

26

27

27

27

26

26

26

26

67

68

69

73

74

65

65

65

66

63

63

64

64

59

61

62

63 vi


List of Tables, continued

Table 98. Binary Value Object Instance Summary . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Table 99. Analog Value Object Instance Summary . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Table 100. PROFIBUS Technical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Table 101. Line Length . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Table 102. PROFIBUS LEDs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Table 103. Connector and Pin Assignment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Table 104. PROFIBUS Cable Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Table 105. Recommended Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Table 106. PROFIBUS Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Table 107. Application Class . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Table 108. PROFIdrive Control Word 1—STW1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Table 109. Control Word (STW1) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Table 110. Application Status Word PROFIdrive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Table 111. References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Table 112. PROFIBUS Option Card . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Table 113. Standard Telegram 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

76

77

79

79

80

81

82

82

84

86

87

88

89

90

92

92

Table 114. Words and Double Words . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Table 115. Base Mode Parameter Request . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Table 116. Base Model Response . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Table 117. Field Coding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

93

93

93

94

Table 118. Fault Codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

95

Table 119. Parameter ID List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

119



vii


Safety

Warning!

Dangerous Electrical Voltage!

●

Before Commencing the Installation

Disconnect the power supply of the device

●

Ensure that devices cannot be accidentally restarted

●

Verify isolation from the supply

●

Earth and short circuit the device

●

Cover or enclose any adjacent live components

●

Only suitably qualified personnel in accordance with

EN 50110-1/-2 (VDE 0105 Part 100) may work on this device/system

●

Before installation and before touching the device ensure that you are free of electrostatic charge

●

The functional earth (FE, PES) must be connected to the protective earth (PE) or the potential equalization. The system installer is responsible for implementing this connection

●

Connecting cables and signal lines should be installed so that inductive or capacitive interference does not impair the automation functions

●

Install automation devices and related operating elements in such a way that they are well protected against unintentional operation

●

Suitable safety hardware and software measures should be implemented for the I/O interface so that an open circuit on the signal side does not result in undefined states in the automation devices

●

Ensure a reliable electrical isolation of the extra-low voltage of the 24V supply. Only use power supply units complying with IEC 60364-4-41 (VDE 0100 Part 410) or

HD384.4.41 S2

●

Deviations of the input voltage from the rated value must not exceed the tolerance limits given in the specifications, otherwise this may cause malfunction and dangerous operation

●

Emergency stop devices complying with IEC/EN 60204-1 must be effective in all operating modes of the automation devices. Unlatching the emergency-stop devices must not cause a restart

●

Devices that are designed for mounting in housings or control cabinets must only be operated and controlled after they have been installed and with the housing closed.

Desktop or portable units must only be operated and controlled in enclosed housings

●

Measures should be taken to ensure the proper restart of programs interrupted after a voltage dip or failure. This should not cause dangerous operating states even for a short time. If necessary, emergency-stop devices should be implemented

●

Wherever faults in the automation system may cause injury or material damage, external measures must be implemented to ensure a safe operating state in the event of a fault or malfunction (for example, by means of separate limit switches, mechanical interlocks, and so on)

●

Depending on their degree of protection, adjustable frequency drives may contain live bright metal parts, moving or rotating components, or hot surfaces during and immediately after operation

●

Removal of the required covers, improper installation, or incorrect operation of motor or adjustable frequency drive may cause the failure of the device and may lead to serious injury or damage

●

The applicable national accident prevention and safety regulations apply to all work carried out on live adjustable frequency drives

●

The electrical installation must be carried out in accordance with the relevant regulations (for example, with regard to cable cross sections, fuses, PE)

●

Transport, installation, commissioning, and maintenance work must be carried out only by qualified personnel

(IEC 60364, HD 384 and national occupational safety regulations)

●

Installations containing adjustable frequency drives must be provided with additional monitoring and protective devices in accordance with the applicable safety regulations. Modifications to the adjustable frequency drives using the operating software are permitted

●

All covers and doors must be kept closed during operation

●

To reduce hazards for people or equipment, the user must include in the machine design measures that restrict the consequences of a malfunction or failure of the drive

(increased motor speed or sudden standstill of motor).

These measures include:

●

Other independent devices for monitoring safety-related variables (speed, travel, end positions, and so on)

●

Electrical or non-electrical system-wide measures

(electrical or mechanical interlocks)

●

Never touch live parts or cable connections of the adjustable frequency drive after it has been disconnected from the power supply. Due to the charge in the capacitors, these parts may still be live after disconnection. Fit appropriate warning signs

viii



Read this manual thoroughly and make sure you understand the procedures before you attempt to install, set up, operate or carry out any maintenance work on this DG1 Adjustable

Frequency Drive.

Definitions and Symbols

WARNING

This symbol indicates high voltage. It calls your attention to items or operations that could be dangerous to you and other persons operating this equipment. Read the message and follow the instructions carefully.

WARNING

The components in the drive’s power section remain energized after the supply voltage has been switched off.

After disconnecting the supply, wait at least five minutes before removing the cover to allow the intermediate circuit capacitors to discharge.

Pay attention to hazard warnings!

This symbol is the “Safety Alert Symbol.” It occurs with either of two signal words: CAUTION or WARNING, as described below.

WARNING

Indicates a potentially hazardous situation which, if not avoided, can result in serious injury or death.

CAUTION

Indicates a potentially hazardous situation which, if not avoided, can result in minor to moderate injury, or serious damage to the product. The situation described in the

CAUTION may, if not avoided, lead to serious results.

Important safety measures are described in CAUTION (as well as WARNING).

Hazardous High Voltage

WARNING

Motor control equipment and electronic controllers are connected to hazardous line voltages. When servicing drives and electronic controllers, there may be exposed components with housings or protrusions at or above line potential. Extreme care should be taken to protect against shock.

●

Stand on an insulating pad and make it a habit to use only one hand when checking components.

●

Always work with another person in case an emergency occurs.

●

Disconnect power before checking controllers or performing maintenance.

●

Be sure equipment is properly earthed.

●

Wear safety glasses whenever working on electronic controllers or rotating machinery.

DANGER

5 MIN

WARNING

Electric shock hazard—risk of injuries! Carry out wiring work only if the unit is de-energized.

WARNING

Do not perform any modifications on the AC drive when it is connected to mains.

Warnings and Cautions

WARNING

Be sure to ground the unit following the instructions in this manual. Ungrounded units may cause electric shock and/or fire.

WARNING

This equipment should only be installed, adjusted, and serviced by qualified electrical maintenance personnel familiar with the construction and operation of this type of equipment and the hazards involved. Failure to observe this precaution could result in death or severe injury.

WARNING

Components within the drive are live when it is connected to power. Contact with this voltage is extremely dangerous and may cause death or severe injury.

WARNING

Line terminals (L1, L2, L3), motor terminals (U, V, W) and the

DC link/brake resistor terminals (DC–, DC+/R+, R–) are live when the drive is connected to power, even if the motor is not running. Contact with this voltage is extremely dangerous and may cause death or severe injury.

WARNING

Even though the control I/O-terminals are isolated from line voltage, the relay outputs and other I/O-terminals may have dangerous voltage present even when the drive is disconnected from power. Contact with this voltage is extremely dangerous and may cause death or severe injury.


ix


WARNING

This equipment has a large capacitive leakage current during operation, which can cause enclosure parts to be above ground potential. Proper grounding, as described in this manual, is required. Failure to observe this precaution could result in death or severe injury.

WARNING

Before applying power to this drive, make sure that the front and cable covers are closed and fastened to prevent exposure to potential electrical fault conditions. Failure to observe this precaution could result in death or severe injury.

WARNING

An upstream disconnect/protective device must be provided as required by the National Electric Code

®

(NEC

®

). Failure to follow this precaution may result in death or severe injury.

WARNING

This drive can cause a DC current in the protective earthing conductor. Where a residual current-operated protective (RCD) or monitoring (RCM) device is used for protection in case of direct or indirect contact, only an

RCD or RCM of Type B is allowed on the supply side of this product.

WARNING

Carry out wiring work only after the drive has been correctly mounted and secured.

WARNING

Before opening the drive covers:

●

Disconnect all power to the drive, including external control power that may be present.

●

Wait a minimum of five minutes after all the lights on the keypad are off. This allows time for the DC bus capacitors to discharge.

●

A hazard voltage may still remain in the DC bus capacitors even if the power has been turned off.

Confirm that the capacitors have fully discharged by measuring their voltage using a multimeter set to measure the DC voltage.

Failure to follow these precautions may cause death or severe injury.

WARNING

The opening of the branch-circuit protective device may be an indication that a fault current has been interrupted.

To reduce the risk of fire or electric shock, current-carrying parts and other components of the controller should be examined and replaced if damaged. If burnout of the current element of an overload relay occurs, the complete overload relay must be replaced.

WARNING

Operation of this equipment requires detailed installation and operation instructions provided in the

Installation/Operation manual intended for use with this product. This information is provided on the CD-ROM, floppy diskette(s) or other storage device included in the container this device was packaged in. it should be retained with this device at all times. A hard copy of this information may be ordered from Eaton literature fulfillment.

WARNING

Before servicing the drive:

●

Disconnect all power to the drive, including external control power that may be present.

●

Place a “DO NOT TURN ON” label on the disconnect device.

●

Lock the disconnect device in the open position.

Failure to follow these instructions will result in death or serious injury.

WARNING

The drive outputs (U, V, W) must not be connected to the input voltage or the utility line power as severe damage to the device may occur and there may be a risk of fire.

WARNING

The heat sink and/or outer enclosure may reach a high temperature.

Pay attention to hazard warnings!

Hot Surface—Risk of Burn. DO NOT TOUCH!

CAUTION

Any electrical or mechanical modification to this drive without prior written consent of Eaton will void all warranties and may result in a safety hazard in addition and voiding of the UL ® listing.

x



CAUTION

Install this drive on flame-resistant material such as a steel plate to reduce the risk of fire.

CAUTION

Install this drive on a perpendicular surface that is able to support the weight of the drive and is not subject to vibration, to lessen the risk of the drive falling and being damaged and/or causing personal injury.

CAUTION

Prevent foreign material such as wire clippings or metal shavings from entering the drive enclosure, as this may cause arcing damage and fire.

CAUTION

Install this drive in a well-ventilated room that is not subject to temperature extremes, high humidity, or condensation, and avoid locations that are directly exposed to sunlight, or have high concentrations of dust, corrosive gas, explosive gas, inflammable gas, grinding fluid mist, etc. Improper installation may result in a fire hazard.

CAUTION

When selecting the cable cross-section, take the voltage drop under load conditions into account. The consideration of other standards is the responsibility of the user.

The user is responsible for compliance with all international and national electrical standards in force concerning protective grounding of all equipment.

CAUTION

The specified minimum PE conductor cross-sections in this manual must be maintained.

Touch current in this equipment exceeds 3.5 mA (AC). The minimum size of the protective earthing conductor shall comply with the requirements of EN 61800-5-1 and/or the local safety regulations.

CAUTION

Touch currents in this frequency inverter are greater than

3.5 mA (AC). According to product standard IEC/EN

61800-5-1, an additional equipment grounding conductor of the same cross-sectional area as the original protective earthing conductor must be connected, or the cross-section of the equipment grounding conductor must be at least

10 mm

2

Cu. Drive requires that only copper conductor should be used.

CAUTION

Debounced inputs may not be used in the safety circuit diagram. Residual current circuit breakers (RCD) are only to be installed between the AC power supply network and the drive.

CAUTION

Debounced inputs may not be used in the safety circuit diagram. If you are connecting multiple motors on one drive, you must design the contactors for the individual motors according to utilization category AC-3.

Selecting the motor contactor is done according to the rated operational current of the motor to be connected.

CAUTION

Debounced inputs may not be used in the safety circuit diagram. A changeover between the drive and the input supply must take place in a voltage-free state.

CAUTION

Debounced inputs may not be used in the safety circuit diagram. Fire hazard!

Only use cables, protective switches, and contactors that feature the indicated permissible nominal current value.

CAUTION

Before connecting the drive to AC mains make sure that the

EMC protection class settings of the drive are appropriately made according to instructions in this manual.

●

If the drive is to be used in a floating distribution network, remove screws at MOV and EMC. See Installation Manual

MN040002EN.

●

Disconnect the internal EMC filter when installing the drive on an IT system (an ungrounded power system or a high-resistance-grounded [over 30 ohm] power system), otherwise the system will be connected to ground potential through the EMC filter capacitors. This may cause danger, or damage the drive.

●

Disconnect the internal EMC filter when installing the drive on a corner grounded TN system, otherwise the drive will be damaged.

Note: When the internal EMC filter is disconnected, the drive might be not EMC compatible.

●

Do not attempt to install or remove the MOV or EMC screws while power is applied to the drive’s input terminals.


xi


Motor and Equipment Safety

CAUTION

Do not perform any meggar or voltage withstand tests on any part of the drive or its components. Improper testing may result in damage.

CAUTION

Prior to any tests or measurements of the motor or the motor cable, disconnect the motor cable at the drive output terminals (U, V, W) to avoid damaging the drive during motor or cable testing.

CAUTION

Do not touch any components on the circuit boards. Static voltage discharge may damage the components.

CAUTION

Before starting the motor, check that the motor is mounted properly and aligned with the driven equipment. Ensure that starting the motor will not cause personal injury or damage equipment connected to the motor.

CAUTION

Set the maximum motor speed (frequency) in the drive according to the requirements of the motor and the equipment connected to it. Incorrect maximum frequency settings can cause motor or equipment damage and personal injury.

CAUTION

Before reversing the motor rotation direction, ensure that this will not cause personal injury or equipment damage.

CAUTION

Make sure that no power correction capacitors are connected to the drive output or the motor terminals to prevent drive malfunction and potential damage.

CAUTION

Make sure that the drive output terminals (U, V, W) are not connected to the utility line power as severe damage to the drive may occur.

CAUTION

When the control terminals of two or more drive units are connected in parallel, the auxiliary voltage for these control connections must be taken from a single source which can either be one of the units or an external supply.

CAUTION

The drive will start up automatically after an input voltage interruption if the external run command is on.

CAUTION

Do not control the motor with the disconnecting device

(disconnecting means); instead, use the control panel start and stop keys and, or commands via the I/O board of the drive. The maximum allowed number of charging cycles of the DC capacitors (i.e. power-ups by applying power) is five in ten minutes.

CAUTION

Improper drive operation:

●

If the drive is not turned on for a long period, the performance of its electrolytic capacitors will be reduced.

●

If it is stopped for a prolonged period, turn the drive on at least every six months for at least 5 hours to restore the performance of the capacitors, and then check its operation. It is recommended that the drive is not connected directly to the line voltage. The voltage should be increased gradually using an adjustable AC source.

Failure to follow these instructions can result in injury and/or equipment damage.

For more technical information, contact the factory or your local Eaton sales representative.

xii


PowerXL Series Overview

PowerXL Series Overview

This series overview describes the purpose and contents of this manual, the receiving inspection recommendations and the DG1 Series Open Drive catalog numbering system.

How to Use this Manual

The purpose of this manual is to provide you with information necessary to install, set and customize parameters, start up, troubleshoot and maintain the Eaton DG1 Series adjustable frequency drive (AFD). To provide for safe installation and operation of the equipment, read the safety guidelines at the beginning of this manual and follow the procedures outlined in the following chapters before connecting power to the

DG1 Series AFD. Keep this operating manual handy and distribute to all users, technicians and maintenance personnel for reference.

Real Time Clock Battery Activation

To activate the real time clock (RTC) functionality in the

PowerXL DG1 Series AFD, the RTC battery (already mounted in the drive) must be connected to the control board.

Simply remove the primary drive cover, locate the RTC battery directly below the keypad, and connect the white

2-wire connector to the receptacle on the control board.

Figure 1. RTC Battery Connection

Receiving and Inspection

The DG1 Series AFD has met a stringent series of factory quality requirements before shipment. It is possible that packaging or equipment damage may have occurred during shipment. After receiving your DG1 Series AFD, please check for the following:

Check to make sure that the package includes the Instruction

Leaflet (IL040016EN), Quick Start Guide (MN040006EN),

User Manual CD (CD040002EN) and accessory packet. The accessory packet includes:

●

Rubber grommets

●

Control cable grounding clamps

●

Additional grounding screw

Inspect the unit to ensure it was not damaged during shipment.

Make sure that the part number indicated on the nameplate corresponds with the catalog number on your order.

If shipping damage has occurred, please contact and file a claim with the carrier involved immediately.

If the delivery does not correspond to your order, please contact your Eaton Electrical representative.

Note: Do not destroy the packing. The template printed on the protective cardboard can be used for marking the mounting points of the DG1 AFD on the wall or in a cabinet.

Table 1. Common Abbreviations

Abbreviation Definition

CT

VT

IH

IL

AFD

VFD

Constant torque with high overload rating (150%)

Variable torque with low overload rating (110%)

High Overload (150%)

Low Overload (110%)

Adjustable Frequency Drive

Variable Frequency Drive


1

PowerXL Series Overview

Rating Label

Figure 2. Rating Label

Contains

EAN Code

Contains

NAED Code

Date Code: 20131118

Carton Labels (U.S. and Europe)

Same as rating label shown above.

Contains

SN, PN,

Type, Date

General Information

The DGI Series Drives from Eaton’s electrical business provides a wide selection of option boards to increase the number and type of control inputs and outputs (I/O) and communication interfaces to provide the versatility required for today’s demanding motor control applications.

The input and output capability is designed with modularity in mind, comprised of option boards, each having its own input and output configuration. The control unit is designed to accept a total of two boards, the boards provide standard analog and digital inputs and outputs, fieldbus capability, and application specific hardware.

The basic, expander and adapter boards are installed in board slots, which are parts of the control board. The I/O boards are interchangeable between different members of the PowerXL

DG1 Series of drives.

2


Option Card Slots

Option Card Slots

The control board is located inside the control unit of the DG1

Series Drive. There are two slots, labeled A and B, on the control board. The different option boards can be added to any slots. For more information see “PowerXL DG1 Option

Board Summary.” When the DG1 Series Drive is assembled at the factory, no option boards are installed in slots A and B.

If an incorrect board is plugged into either slot, the board will not work, but there is no danger to personal or for equipment damage.

Figure 3. DG1 Series Control Board Location

Figure 4. Drive Control Board Layout Showing Option Card Slots

Fan Power Wire

STO

AI Mode Selection

Control I/O

Terminals

Removable

EMC Screw

Line Ground

Clamp Location

Line Ground

Clamp Location

Grounding

Strap Location

Line Side Motor

ON

1

Connect DSP Part to Power Board

Keypad

Connect MCU Part to Power Board

Battery (Standard)

RJ45 EtherNet/IP, BACnet,

IP Modbus TCP

Optional Card A

Optional Card B

RS-485 Termination

Resistor

Removable

MOV Screw

Motor Ground

Clamp Location

Grounding

Strap Location


3

Option Card Slots

Installing DG1 Option Board

Remove Utility line and control power from the PowerXL

DG1 series drive. Install the option board in one of the slots available on the control board. To insert and remove the board, hold it in a horizontally straight position to avoid twisting the connector pins.

CAUTION

To prevent board damage, option cards and fieldbus boards must not be installed, removed or replaced while utility line or control power is applied to the PowerXL Drive.

Verify the board fits tightly in the metal clamp and plastic groove. If the board seems to be difficult to install in the slot, you should confirm that you are using one of the allowed slots for the option board.

Note: Check that the DIP switch settings on the board correspond to your need.

Control Wiring

Digital I/O and 24 Vdc can use Stranded Cu or Solid Cu wire as specified below. Analog signal PT100 must use shielded cables. Table 2 shows the wire sizes available. I/O terminals allow for 5.00 mm connectors.

Table 2. Wire Sizes

Wire Type Wire Size

Solid Cu –90 °C

Stranded Cu –90 °C

12–28 AWG (0.2~2.5 mm 2 )

12–30 AWG (0.2~2.5 mm 2 )

Terminal Torque

4.5 in-lb (0.5 Nm)

4.5 in-lb (0.5 Nm)

4


Option Card Slots

EMC Directive

For the electrical equipment installed in the EMC, directive states that the equipment must not disturb the environment and must be immune to other electromagnetic disturbances in the environment. Table 3 indicates the requirements for the control wiring to meet this directive.

Table 3. Control Wiring Requirements

Item Directive

Product

Safety

IEC 61800-2

UL 508C, IEC / EN 61800-5-1

EMC (at default settings)

Immunity: EN / IEC 61800-3, 2nd environment

Radiated emissions: EN / IEC 61800-3 (Transient Testing included), 1st environment

Conducted emissions: EN / IEC 61800-3

Category C1: is possible with external filter connected to drive. Please consult factory

Category C2: with internal filter maximum of 10m motor cable length

Category C3: with internal filter maximum of 50m motor cable length

Control Cable Grounding

It is recommended that the shielded cables be grounded as shown in Figure 5. Strip the cable insulation required allowing attachment to the frame with the grounding clamp.

Figure 5. Control Cable Grounding

Table 4. PowerXL Series—DG1 General Purpose Drive Option Boards

DX G – NET – PROFB

Basic Naming

DX = PowerXL Drive

Series

G = General purpose

Type

NET = Communication card

EXT = I/O card

ACC = Accessory

SPR = Spare part

KEY = Keypad

CBL = Cable

Function

PROFIBUS = PROFIBUS

DEVICENET = DeviceNet

LONWORKS = LonWorks

CANOPEN = CANopen

SWD = SmartWire

See Volume 6, CA08100007E,

Tab 2, PowerXL DG1 Accessories for full offering


5

Modbus RTU On-Board Communications

Modbus RTU On-Board Communications

The PowerXL DG1 product can be controlled via Modbus ®

RTU through the on-board RS-485 terminals.

Figure 6. Connection Diagram

The figure shows a typical arrangement with a host computer (master) and any number maximum 31 slaves of frequency inverters. Each frequency inverter has a unique address in the network. This addressing is executed individually for each AFD via the communication parameters.

The electrical connection between master and the slaves connected in parallel are implemented via the serial interface

A-B (A = negative, B = positive) with a shielded RS-485 twisted pair cable.

6



Modbus RTU Specifications

Communication Board Connections

Table 5. Connections

Item

Interface

Data Transfer Method

Transfer Cable

Electrical Isolation

Description

RS-485, half-duplex

Twisted pair (1 pair and shield)

Communications

Table 6. Communications

Item Description

Modbus RTU

Baud Rate

Addresses

As described in “Modicon Modbus Protocol

Reference Guide” found at. http.//public.modicon.com/

9600,19200,38400,57600,115200

1 to 247

Connections

The RS-485 communication port is connected via the A and B terminals on the drives control board.

Figure 7. Terminal Wiring

Figure 8. Termination Resistor and Shielding


7


Commissioning

RS-485 Communication Parameters

To commission the RS-485 communication board, enter the

Keypad menu as described below.

Change the Modbus RTU commissioning parameter values.

Figure 9. Keypad Navigation to RS-485 Menu

In this menu you will be able to scroll through the below settings to setup the communication protocol.

Table 7. Modbus RTU/BACnet MS/TP—P20.2

Code

P20.2.1

Parameter

RS485 Comm Set

Min.

Max.

P20.2.2

P20.2.3

Slave Address

Baud Rate

1 247

Unit Default

0

18

2

ID

586

587

584

P20.2.4

P20.2.5

Parity Type

Protocol Status

2

0

585

588

Note

0 = Modbus RTU

1 = BACnet ® MS/TP

0 = 9600

1 = 19200

2 = 38400

3 = 57600

4 = 115200

0 = None

1 = Odd

2 = Even

0 = Initial

1 = Stopped

2 = Operational

3 = Faulted

8



Table 7. Modbus RTU/BACnet MS/TP—P20.2, continued

Code

P20.2.6

Parameter

Slave Busy

Min.

Max.

Unit

P20.2.7

P20.2.8

P20.2.9

P20.2.10

Parity Error

Slave Fault

Last Fault Response

Comm Timeout Modbus RTU

The parameters of every device must be set before connecting to the bus. Each parameter must be the same as the master configuration.

ms

Default

0

0

0

0

2000

ID

589

590

591

592

593

Note

0 = Not Busy

1 = Busy

Modbus Communication Standards

The Modbus protocol is an industrial communications and distributed control system to integrate PLCs, computers, terminals, and other monitoring, sensing and control devices.

Modbus is a Master-Slave communications protocol. The

Master controls all serial activity by selectively polling one or more slave devices. The protocol provides for one master device and up to 247 slave devices on a common line. Each device is assigned an address to distinguish it from all other connected devices.

The Modbus protocol uses the master-slave technique, in which only one device (the master) can initiate a transaction.

The other devices (the slaves) respond by supplying the requested data to the master, or by taking the action requested in the query. The master can address individual slaves or initiate a broadcast message to all slaves. Slaves return a message (“response”) to queries that are addressed to them individually. Responses are not returned to broadcast queries from the master.

A transaction comprises a single query and single response frame or a single broadcast frame. The transaction frames are defined below.

Figure 10. The Basic Structure of a Modbus Frame

Master’s

Message

Start

Address

Function

Data

CRC

End

Slave’s

Response

Start

Address

Function

Data

CRC

End

Valid slave device addresses are in the range of 0–247 decimal. The individual slave devices are assigned addresses in the range of 1–247. A master addresses a slave by placing the slave address in the address field of the message. When the slave sends its response, it places its own address in this address field of the response to let the master know which slave is responding.


9


The function code field of a message frame contains two characters (ASCII) or eight bits (RTU). Valid codes are in the range of 1–255 decimal. When a message is sent from a master to a slave device, the function code field tells the slave what kind of action to perform.

Examples are to read the ON/OFF states of a group of discrete coils or inputs; to read the data contents of a group of registers; to read the diagnostic status of the slave; to write to designated coils or registers; or to allow loading, recording or verifying the program within the slave.

When the slave responds to the master, it uses the function code field to indicate either a normal (error-free) response or that some kind of error occurred (called an exception response). For a normal response, the slave simply echoes the original function code. For an exception response, the slave returns a code that is equivalent to the original function code with its most significant bit set to a logic state of 1.

The data field is constructed using sets of two hexadecimal digits, in the range of 00 to FF hexadecimal. These can be made from a pair of ASCII characters, or from one RTU character, according to the network’s serial transmission mode.

The data field of messages sent from a master to slave devices contains additional information that the slave must use to take the action defined by the function code. This can include items like discrete and register addresses, the quantity of items to be handled, and the count of actual data bytes in the field.

If no error occurs, the data field of a response from a slave to a master contains the data requested. If an error occurs, the field contains an exception code that the master application can use to determine the next action to be taken.

Two kinds of checksum are used for standard Modbus networks. The error checking field contents depend upon the transmission method that is being used.

Supported Functions

Table 8. Functions

Function Code Description

0x05

0x06

0x07

0x08

0x01

0x02

0x03

0x04

0x0F

0x10

0x17

0x2B/0x0E

Read Coils

Read Discrete Inputs

Read Holding Registers

Read Input Registers

Write Single Coil

Write Single Register

Read Exception Status

Read Diagnostics

(Only support 0x00 Return Query Data)

Write Multiple Coils

Write Multiple Registers

Read/Write Multiple Registers

Read device identity

Note: Broadcasting can be used with codes 0x05, 0x06,

0x0F and 0x10.

Example of the request to read coils 2000–2003 from Slave device 18.

Table 9. Request to Read Coils

Item Code Description

Slave address

Function code

Start address High

Start address Low

Number of coils High 0x00

Number of coils Low 0x03

CRC High

CRC Low

0x7E

0x25

0x12

0x01

0x07

0xD0

Starting address 0x07D0 hex (= 2000)

Number of coils 0x0003 hex (= 3)

10



Example of the request to read Discrete Inputs 2000–2003 from Slave device 18.

Table 10. Request to Read Discrete Inputs


Slave address

Function code

Start address High

Start address Low

Number of Discrete

Inputs High

Number of Discrete

Inputs Low

CRC High

CRC Low

0x12

0x02

0x07

0xD0

0x00

0x03

0x3A

0x25


Number of Discrete Inputs

0x0003 hex (= 3)

Example of the request to read Holding Registers 2000–2003 from Slave device 18.

Table 11. Request to Read Holding Registers


Slave address

Function code

Start address High

Start address Low

Number of Holding

Registers High

Number of Holding

Registers Low

CRC High

CRC Low

0x12

0x03

0x07

0xD0

0x00

0x03

0x07

0xE5


Number of Holding Registers

0x0003 hex (= 3)

Example of the request to read Input Registers 2000–2003 from Slave device 18.

Table 12. Request to Read Input Registers


Slave address

Function code

Start address High

Start address Low

Number of Input

Registers High

Number of Input

Registers Low

CRC High

CRC Low

0x12

0x04

0x07

0xD0

0x00

0x03

0xB2

0x25


Number of Input Registers

0x0003 hex (= 3)

Example of the request to read exception status from Slave device 18.

Table 13. Request to Read Exception Status

Item

Slave address

Function code

CRC High

CRC Low

Code

0x12

0x07

4C

D2

Description

Example of Read Diagnostics from Slave address 18.

Table 14. Read Diagnostics


Slave address

Function code

Sub function High

Sub function Low

Data High

Data Low

CRC High

CRC Low

0x12

0x08

0x00

0x00

0xA5

0xA5

0x59

0x83

Sub function code 0x0000 (= 0)

Note. Only support sub function code

0x0000

Data 0xA5A5 (= 42405)

Example of the request to write single coil 2000 from slave device 18, the output value is 1.

Table 15. Request to Write Single Coil


Slave address

Function code

Output address High

Output address Low

Output value High

Output value Low

CRC High

CRC Low

0xFF

0x00

0x8E

0x14

0x12

0x05

0x07

0xD0


Output value 0xFF00 hex (= 65280)

Note. Output value is 0x0000 or 0xFF00


11


Example of the request to write single register 2000 from

Slave device 18, the output value is 5.

Table 16. Request to Write Single Register


Slave address

Function code

Output address High

Output address Low

Output value High

Output value Low

CRC High

CRC Low

0x00

0x05

0x4B

0xE7

0x12

0x06

0x07

0xD0


Output value 0x0005 hex (= 5)

Example of Write coils 19–28 from Slave device 18.

Table 17. Write Coils 19–28


Slave Address

Function code

0x12

0x0F

Starting Address High 0x00

Starting Address Low 0x13

Quantity of Outputs

High

0x00

0x0A Quantity of Outputs

Low

Bye Count

Outputs Value High

Outputs Value Low

CRC High

CRC Low

0x02

0xCD

0x01

0xAB

0xFB

Starting Address 0x0013 (=19)

Quantity of Outputs 0x000A (= 10)

Note: The binary bits correspond to the outputs in the following way.

Table 18. Binary Bits and Corresponding Outputs

Bit

1 1 0 0 1 1 0 1 0 0 0 0 0 0 0 1

Output

26 25 24 23 22 21 20 19 — — — — — — 28 27

Example of write Holding registers 2000-2001 from Slave device 18.

Table 19. Request to Write Holding Registers


Slave Address

Function code

0x12

0x10


Starting Address Low 0xD0

0x00 Quantity of Outputs

High

Quantity of Outputs

Low

0x02

Bye Count

Outputs Value High

Outputs Value Low

0x04

0x00

0x01

Outputs Value High

Outputs Value Low

CRC High

CRC Low

0x00

0x02

0x53

0x46

Starting Address 0x07D0 (= 2000)

Quantity of Outputs 0x0002 (= 2)

12



Modbus Registers

The variables and fault codes as well as the parameters can be read and written from Modbus. The parameter addresses are determined in the application. Every parameter and actual value have been given an ID number in the application. The

ID numbering of the parameter as well as the parameter ranges and steps can be found in the application manual in question. The parameter value shall be given without decimals.

All values can be read with function codes 3 and 4 (all registers are 3X and 4X reference). Modbus registers are mapped to drive IDs as follows.

Table 20. Index Table

ID Modbus Register Group

1–98

99

101–1999

40001–40098

(30001–30098)

40099 (30099)

40101–41999

(30101–31999)

2001–2099 42001–42099

(32001–32099)

2101–2199 42101–42199

(32101–32199)

Actual Values

Fault Code

Parameters

Process Data In

Process Data Out

R/W

1/1

1/1

1/1

20/20

20/20

Process Data

The process data fields are used to control the drive (e.g.,

Run, Stop, Reference, Fault Reset) and to quickly read actual values (e.g., Output frequency, Output current, Fault code).

The fields are structured as follows.

Table 21. Process Data Slave R Master (max. 22 bytes)

ID Modbus Register Group Range/Type

2101 32101, 42101

2102 32102, 42102

2103 32103, 42103

2104 32104, 42104

2105 32105, 42105

2106 32106, 42106

2107 32107, 42107

2108 32108, 42108

2109 32109, 42109

2110 32110, 42110

2111 32111, 42111

FB Status Word Binary coded

FB General Status Word Binary coded

FB Actual Speed

FB Process Data Out 1

0–100.00%








Table 22. Process Data Master R Slave (max. 22 bytes)


2001 32001, 42001

2002 32002, 42002

2003 32003, 42003

2004 32004, 42004

2005 32005, 42005

2006 32006, 42006

2007 32007, 42007

2008 32008, 42008

2009 32009, 42009

2010 32010, 42010

2011 32011, 42011

FB Control Word Binary coded

FB General Control Word Binary coded

FB Speed Reference

FB Process Data In 1

0–100.00% Hz

Integer 16





Integer 16

Integer 16

Integer 16

Integer 16




Integer 16

Integer 16

Integer 16

The use of process data depends on the application. In a typical situation, the device is started and stopped with the

Control Word (CW) written by the Master and the Rotating speed is set with Reference (REF). With PD1–PD8 the device can be given other reference values (e.g., Torque reference).

With the Status Word (SW) read by the Master, the status of the device can be seen. Actual Value (ACT) and PD1–PD8 show the other actual values.


13


Process Data In

This register range is reserved for the control of the VFD.

Process Data In is located in range ID 2001–2099. The registers are updated every 10 ms. See table below.

Table 23. Fieldbus Basic Input Table


2001 32001, 42001

2002 32002, 42002

2003 32003, 42003

2004 32004, 42004

2005 32005, 42005

2006 32006, 42006

2007 32007, 42007

2008 32008, 42008

2009 32009, 42009

2010 32010, 42010

2011 32011, 42011

Range/Type



FB Speed Reference


0–100.00%

Integer 16





Integer 16

Integer 16

Integer 16

Integer 16




Integer 16

Integer 16

Integer 16

Control Word

PowerXL DG1 drive uses 16 bits as shown below. These bits are application specific.


15 14 13 12 11 10 9 8 7 6 5 4 3

1 1 1 1 1 1 2 2 BYS 1 1 1 1

2 1 0

F_RST DIR RUN

Notes

1

2

Not for use.

Net Cntrl.

Table 25. Speed Reference

15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0

MSB — — — — — — — — — — — — — — LSB

This is the Reference 1 to the VFD. Used normally as Speed reference.

Process Data In 1 to 8

Process Data In values 1 to 8 can be used in applications for various purposes.

Process Data Out

This register range is normally used to fast monitoring of the

VFD. Process Data Out is located in range ID 2101–2199.

See table below.

Table 26. Fieldbus Basic Output Table


2101 32101, 42101

2102 32102, 42102

2103 32103, 42103

2104 32104, 42104

2105 32105, 42105

2106 32106, 42106

2107 32107, 42107

2108 32108, 42108

2109 32109, 42109

2110 32110, 42110

2111 32111, 42111

Range/Type



FB Actual Speed


Hz








Table 27. Status Word

15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0

— — — — — — — — RUNEN BYS AREF WARN FLT DIR RUN RDY

Information about the status of the device and messages is indicated in the Status Word. The Status Word is composed of 16 bits that have the following meanings.

Table 28. Status Word Bit Descriptions

Bit

Description

Value = 0 Value = 1

6

7

4

5

2

3

0

1

8

9–15

Not Ready

STOP

Clockwise

—

—

Ref. frequency not reached

Bypass not activated

Run disable

Not in use

Not in use

Ready

RUN

Counterclockwise

Faulted

Warning

Ref. frequency reached

Bypass activated

Run Enable

Not in use

Not In use


15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0

MSB — — — — — — — — — — — — — — LSB

This is the Actual Speed of the motor.

14



Process Data Out 1 to 8

Process Data Out values 1 to 8 can be used in application for various purposes. See DG1 application manual for what these values can be set to.

Process Data OUT (Slave R

Master)

The fieldbus master can read the AFD’s actual values using process data variables. Standard, Pump and Fan Control, PID control and Multi-Purpose applications use process data as follows.

Table 30. Process Data OUT

ID Data

2108

2109

2110

2111

2104

2105

2106

2107

Process Data OUT 1

Process Data OUT 2

Process Data OUT 3

Process Data OUT 4

Process Data OUT 5

Process Data OUT 6

Process Data OUT 7

Process Data OUT 8

Value

–32768~32767

–32768~32767

–32768~32767

–32768~32767

–32768~32767

–32768~32767

–32768~32767

–32768~32767

Unit

—

—

—

—

—

—

—

—

Scale

—

—

—

—

—

—

—

—

Process Data IN (Master

R

Slave)

Control Word, Reference and Process Data are used with

All-in-One applications as follows.

Table 31. Process Data IN

ID Data

2006

2007

2008

2009

2003

2001

2004

2005

2010

2011

Reference

Control Word

Process Data IN1

Process Data IN2

Process Data IN3

Process Data IN4

Process Data IN5

Process Data IN6

Process Data IN7

Process Data IN8

Value

Speed Reference

Set point / Feedback / Feedforward for PID








Startup Test

Select Fieldbus (Bus/Comm) as the active control and reference place.

1.

Set FB control word (Modbus Address 42000) value to

1hex.

2.

DG1 status is RUN.

3.

Set FB Speed reference (Modbus Address 42002) value to 5000 (=50.00%).

Unit

%

%

%

%

%

%

%

%

Hz

—

Scale

0.01

—

0.01%

0.01%

0.01%

0.01%

0.01%

0.01%

0.01%

0.01%

4.

The Actual value is 5000 and the DG1 output frequency is 50.00%.

5.

Set FB control word (Modbus Address 42000) value to

0hex.

6.

DG1 status is STOP.


15

Modbus TCP On-Board Communications

Modbus TCP On-Board Communications

Modbus/TCP Specifications

Table 32. Modbus/TCP Technical Data

General Description

Ethernet connections Interface

Communications Transfer cable

Speed

Duplex

Default static IP configurations

Default IP–address Mode

Default static IP address

Default Network Mask

Default Gateway Address

Specification

RJ-45 connector

Shielded twisted pair

10/100 Mb

Half/full

DHCP with Auto-IP

192.168.1.254

255.255.255.0

192.168.1.1

Hardware Specifications

Ethernet Port LED Indications

Modbus/TCP Protocol

Modbus/TCP is a variant of the Modbus family. It is a manufacturer-independent protocol for monitoring and controlling automatic devices. Modbus/TCP is a client-server protocol. The client makes queries to the server by sending

“request” messages to the server's TCP port 502. The server answers client queries with “response” messages.

The term “client” can refer to a master device that runs queries. Correspondingly, the term “server” refers to a slave device that serves the master device by answering its queries. Both the request and the response messages are composed as follows.

Byte 0. Transaction ID High

Byte 1. Transaction ID Low

Byte 2. Protocol ID High

Byte3. Protocol ID Low

Byte 4. Length field High

Byte 5. Length field Low

Byte 6. Unit identifier

Byte 7. Modbus function code

Byte 8. Data (of variable length)

Modbus/TCP vs. Modbus RTU

Compared to the Modbus RTU protocol, the Modbus/TCP differs mostly in error checking and slave addresses. As the

TCP already includes an efficient error checking function, the

Modbus/TCP protocol does not include a separate CRC field.

In addition to the error checking functionality, the TCP is responsible for resending packets and for splitting long messages so that they fit the TCP frames. The slave address field of the Modbus/RTU is named as the unit identifier field in Modbus/TCP, and it is only used when one IP address stands for several endpoints.

Ethernet LED

1.

Ethernet Link Status

2.

Ethernet Link Speed

Table 33. Ethernet LED Description

LED Meaning

Ethernet link status Flashes with Ethernet message activity.

Ethernet link speed Displays the link speed.

Yellow LED on the Ethernet Jack is ON when link speed is 100 mbps

Yellow LED on the Ethernet Jack is OFF when link speed is 10 mbps

Ethernet LED Indications at Power Up

When PowerXL is powered up, an indicator test will be performed. To allow a visual inspection, the following sequence will be performed.

1.

Turn first indicator Green, all other indicators off.

2.

Leave first indicator on Green for approximately

0.25 second.

3.

Turn first indicator on Red for approximately

0.25 second.

4.

Turn first indicator on Green.

5.

Turn second indicator (if present) on Green for approximately 0.25 second.

6.

Turn second indicator (if present) on Red for approximately 0.25 second.

7.

Turn second indicator (if present) Off.

If other indicators are present, test each indicator in sequence as prescribed by the second indicator above.

If a Module Status indicator is present, it will be the first indicator in the sequence, followed by any Network Status indicators present. After completion of this power up test, the indicator(s) will turn to a normal operational state.

16



Figure 11. Module and Network Status

Module Status

Network Status

Module Status Indications

Represents the state of the drive.

Table 34. Module Status LED Description

Indicator State Summary

Steady Off

Steady Green

Flashing Green

1

Flashing Red

1

No power

Device operational

Standby

Minor fault

Meaning

No power is supplied to the PowerXL.

PowerXL is operating correctly.

PowerXL has not been configured.

PowerXL has detected a recoverable minor fault.

Note. An incorrect or inconsistent configuration would be considered a minor fault.

Also check that on clearing the fault, it turns off.

PowerXL has detected a non-recoverable major fault.

PowerXL is performing its power up testing.

Steady Red

Flashing Green/Red

1

1 Flash rate is 1 flash per second.

Major fault

Self-test

Network Status Indications

Represents the state of the Ethernet port network interface.

Table 35. Network Status LED Description


Steady Off Not powered, no IP address

Flashing Green

1

Steady Green

Flashing Red

1

No connections

Connected

Connection timeout

Steady Red

Flashing Green/Red

1


Major fault

Self-test

Meaning

PowerXL is powered off, or is powered on but with no IP address configured (Interface

Configuration attribute of the TCP/IP Interface Object).

An IP address is configured, but no CIP connections are established, and an Exclusive Owner connection has not timed out.

At least one CIP connection (any transport class) is established, and an

Exclusive Owner connection has not timed out.

PowerXL is powered on and an exclusive Owner connection has timed out. It returns to steady green only when all timed out Exclusive Owner connections are established.




17


Commissioning

Connections and Wiring

The Ethernet port supports 10/100 Mb speeds in both full and half-duplex modes. The boards must be connected to the Ethernet network with a shielded CAT-5e cable. A crossover cable (at least CAT-5e cable with STP, shielded twisted pair) may be needed if you want to connect the

EtherNet/IP board directly to the master appliance.

Use only industrial standard components in the network and avoid complex structures to minimize the length of response time and the amount of incorrect dispatches. It is often a good practice to use a subnet that is different from other devices not related to the drive control.

Figure 12. CAT-5e Cable

Figure 13. Keypad Navigation to Ethernet Comm Settings

In this menu you will be able to scroll through the below settings to setup the communication protocol.

Table 36. EtherNet/IP / Modbus TCP—P20.3

Code

P20.3.1

Parameter

IP Address Mode

Min.

P20.3.2

P20.3.3

P20.3.4

P20.3.5

Active IP Address

Active Subnet Mask

Active Default Gateway

MAC Address

Max.

Unit Default

1

18


ID

1500

1507

1509

1511

1513

Note

0 = Static IP

1 = DHCP with AutoIP


Table 36. EtherNet/IP / Modbus TCP—P20.3, continued

Code

P20.3.6

P20.3.7

P20.3.8

P20.3.9

P20.3.10

P20.3.11

P20.3.12

Parameter

Static IP Address

Static Subnet Mask

Static Default Gateway

Connection Limit

Modbus TCP Unit ID

Comm Timeout Modbus TCP

Protocol Status

Min.

0

Max.

2

Unit

ms

P20.3.13

P20.3.14

P20.3.15

P20.3.16

Slave Busy

Parity Error

Slave Failure

Last Fault Response

0

0

0

0

Default

192.168.1.254

255.255.255.0

192.168.1.1

2

1

2000

0

613

614

615

616

ID

1501

1503

1505

609

610

611

612

Note

0 = Stopped

1 = Operational

2 = Faulted

0 = Not Busy

1 = Busy

DHCP

PowerXL EtherNet/IP communication supports DHCP for easier network configuration. Dynamic Host Configuration

Protocol (DHCP) is a network protocol that is used to configure network devices so that they can communicate on an IP network. As a DHCP client, PowerXL EtherNet/IP negotiates with the DHCP server to determine its IP address and obtain any other initial configuration details it needs for network operation.

IP Address

IP is divided into four parts. (Part = Octet) Default Static IP

Address is 192.168.1.254

Communication Timeout

Defines how much time can pass from the last received message from the client device before fieldbus fault is generated. Default communication timeout is 10seconds.

Note: If the network cable is broken from PowerXL

EtherNet/IP port, a fieldbus error is generated immediately.

Static IP Address

In most cases the user may want to establish a Static IP

Address for the PowerXL EtherNet/IP based on their network configuration.

Static IP address default configurations are as defined in

“PowerXL EtherNet/IP network settings” table, provided in

“Connections and Wiring” section.

The user can manually define the network address for the

PowerXL EtherNet/IP as long as all units connected to the network are given the same network portion of the address.

In these situations the user will need to manually set the IP

Address in the PowerXL by using PowerXL drive keypad. Be aware that overlapping IP addresses can cause conflicts between devices on the network. For more information about selecting IP addresses, contact your network administrator.


19


Manual IP Address Configuration

Using the PowerXL Drive Keypad

Using the PowerXL Drive Keypad to set the IP Address manually in the PowerXL EtherNet/IP.

1.

Select IP addressing mode as Default static IP configurations will be loaded.

Figure 14. Static IP Mode

Note: Change in IP address mode will require PowerXL to power cycle to get this change effective. Also ensure device MAC address (Keypad menu. P20.3.5)

20


2.

Using PowerXL drive keypad, set the IP address in the

PowerXL EIP to the desired address setting by.

a.

Setting Static IP Address

Figure 15. Static IP Address



21

Modbus TCP On-Board Communications b.

Setting Static Subnet Mask

Figure 16. Static Subnet Mask

c.

Setting Static Default Gateway

Figure 17. Static Default Gateway

22


d.

Setting Modbus TCP Unit ID

Figure 18. Modbus TCP Unit ID

3.

Make note of the changed IP Address.

4.

Power off the drive control and wait three minutes for the internal voltages to dissipate.

5.

Using PowerXL drive keypad, read “Active IP Address”

(Keypad menu. P20.3.2), “Active Subnet Mask” (Keypad menu. P20.3.3), “Active Default Gateway” (Keypad menu. P20.3.4) parameters to ensure that IP address has been set to desired IP address.



23


Modbus Communication Standards

Example of the request to read coils 2000–2003 from Slave device 18.

Table 37. Request to Read Coils


Slave address

Function code

Start address High

Start address Low

Number of coils High 0x00

Number of coils Low 0x03

CRC High

CRC Low

0x7E

0x25

0x12

0x01

0x07

0xD0


Number of coils 0x0003 hex (= 3)

Example of the request to read Input Registers 2000–2003 from Slave device 18.

Table 40. Request to Read Input Registers


Slave address

Function code

Start address High

Start address Low

Number of Input

Registers High

Number of Input

Registers Low

CRC High

CRC Low

0x12

0x04

0x07

0xD0

0x00

0x03

0xB2

0x25


Number of Input Registers

0x0003 hex (= 3)

Example of the request to read Discrete Inputs 2000–2003 from Slave device 18.

Table 38. Request to Read Discrete Inputs

Item

Slave address

Function code

Start address High

Start address Low

Number of Discrete

Inputs High

Number of Discrete

Inputs Low

CRC High

CRC Low

Code

0x12

0x02

0x07

0xD0

0x00

0x03

0x3A

0x25

Description


Number of Discrete Inputs

0x0003 hex (= 3)

Example of the request to read Holding Registers 2000–2003 from Slave device 18.

Table 39. Request to Read Holding Registers

Item

Slave address

Function code

Start address High

Start address Low

Number of Holding

Registers High

Number of Holding

Registers Low

CRC High

CRC Low

Code

0x12

0x03

0x07

0xD0

0x00

0x03

0x07

0xE5

Description


Number of Holding Registers

0x0003 hex (= 3)

Example of the request to read exception status from Slave device 18.

Table 41. Request to Read Exception Status


Slave address

Function code

CRC High

CRC Low

0x12

0x07

4C

D2

Example of Read Diagnostics from Slave address 18.

Table 42. Read Diagnostics


Slave address

Function code

Sub function High

Sub function Low

0x12

0x08

0x00

0x00

Sub function code 0x0000 (= 0)

Note. Only support sub function code

0x0000

Data 0xA5A5 (= 42405) Data High

Data Low

CRC High

CRC Low

0xA5

0xA5

0x59

0x83

24



Example of the request to write single coil 2000 from Slave device 18, the output value is 1.

Table 43. Request to Write Single Coil


Slave address

Function code

Output address High

Output address Low

Output value High

Output value Low

CRC High

CRC Low

0x12

0x05

0x07

0xD0

0xFF

0x00

0x8E

0x14


Output value 0xFF00 hex (= 65280)

Note. Output value is 0x0000 or 0xFF00

Example of the request to write single register 2000 from

Slave device 18, the output value is 5.

Table 44. Request to Write Single Register


Slave address

Function code

Output address High

Output address Low

Output value High

Output value Low

CRC High

CRC Low

0x12

0x06

0x07

0xD0

0x00

0x05

0x4B

0xE7


Output value 0x0005 hex (= 5)

Example of Write coils 19–28 from Slave device 18.

Table 45. Write Coils 19–28


Slave Address 0x12

Function code 0x0F


Starting Address Low 0x13

Quantity of Outputs

High

0x00

Quantity of Outputs

Low

0x0A

Bye Count

Outputs Value High

Outputs Value Low

CRC High

CRC Low

0x02

0xCD

0x01

0xAB

0xFB

Starting Address 0x0013 (=19)

Quantity of Outputs 0x000A (= 10)

Note: The binary bits correspond to the outputs in the following way.


Bit

Output

1 1 0 0 1 1 0 1 0 0 0 0 0 0 0 1

26 25 24 23 22 21 20 19 — — — — — — 28 27

Example of write Holding registers 2000–2001 from Slave device 18.

Table 47. Write Holding Registers


Slave Address

Function code

0x12

0x10


Starting Address Low 0xD0

0x00 Quantity of Outputs

High

Quantity of Outputs

Low

0x02

Bye Count

Outputs Value High

Outputs Value Low

0x04

0x00

0x01

Outputs Value High

Outputs Value Low

CRC High

CRC Low

0x00

0x02

0x53

0x46

Starting Address 0x07D0 (=2000)

Quantity of Outputs 0x0002 (=2)

Modbus Registers

The variables and fault codes as well as the parameters can be read and written from Modbus. The parameter addresses are determined in the application. Every parameter and actual value have been given an ID number in the application. The

ID numbering of the parameter as well as the parameter ranges and steps can be found in the application manual in question. The parameter value shall be given without decimals.

All values can be read with function codes 3 and 4 (all registers are 3X and 4X reference). Modbus registers are mapped to drive IDs as follows.

Table 48. Index Table

ID

1–98

99

101–1999

2001–2099

2101–2199

Modbus Register Group

40001–40098

(30001–30098)

40099 (30099)

40101–41999

(30101–31999)

42001–42099

(32001–32099)

42101–42199

(32101–32199)

Actual Values

Fault Code

Parameters

Process Data In

Process Data Out

R/W

1/1

1/1

1/1

20/20

20/20


25


Process Data

The process data fields are used to control the drive (e.g.,

Run, Stop, Reference, Fault Reset) and to quickly read actual values (e.g., Output frequency, Output current, Fault code).

The fields are structured as follows.

Table 49. Process Data Slave R Master (max. 22 bytes)


2101 32101, 42101

2102 32102, 42102

2103 32103, 42103

2104 32104, 42104

2105 32105, 42105

2106 32106, 42106

2107 32107, 42107

2108 32108, 42108

2109 32109, 42109

2110 32110, 42110

2111 32111, 42111



FB Actual Speed


0–100.00%








Table 50. Process Data Master R Slave (max. 22 bytes)


2001 32001, 42001

2002 32002, 42002

2003 32003, 42003

2004 32004, 42004

2005 32005, 42005

2006 32006, 42006

2007 32007, 42007

2008 32008, 42008

2009 32009, 42009

2010 32010, 42010

2011 32011, 42011



FB Speed Reference


0–100.00% Hz

Integer 16





Integer 16

Integer 16

Integer 16

Integer 16




Integer 16

Integer 16

Integer 16

The use of process data depends on the application. In a typical situation, the device is started and stopped with the

ControlWord (CW) written by the Master and the Rotating speed is set with Reference (REF). With PD1–PD8 the device can be given other reference values (e.g., Torque reference).

With the StatusWord (SW) read by the Master, the status of the device can be seen. Actual Value (ACT) and PD1–PD8 show the other actual values.

Process Data In

This register range is reserved for the control of the VFD.

Process Data In is located in range ID 2001–2099. The registers are updated every 10 ms. See table below.

Table 51. Fieldbus Basic Input Table


2001 32001, 42001

2002 32002, 42002

2003 32003, 42003

2004 32004, 42004

2005 32005, 42005

2006 32006, 42006

2007 32007, 42007

2008 32008, 42008

2009 32009, 42009

2010 32010, 42010

2011 32011, 42011

Range/Type



FB Speed Reference


0–100.00%

Integer 16





Integer 16

Integer 16

Integer 16

Integer 16




Integer 16

Integer 16

Integer 16

Control Word

PowerXL DG1 drive uses 16 bits as shown below. These bits are application specific.

Table 52. PowerXL DG1 Drive 16 Bits

15 14 13 12 11 10 9 8 7 6 5 4 3

1 1 1 1 1 1 2 3 BYS 1 1 1 1

2 1 0

F_RST DIR RUN

Notes

1

2

3

Not for use.

Net Ref.

Net Cntrl.


15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0

MSB — — — — — — — — — — — — — — LSB

This is the Reference 1 to the VFD. Used normally as Speed reference.

Process Data In 1 to 8

Process Data In values 1 to 8 can be used in applications for various purposes.

26



Process Data Out

This register range is normally used to fast monitoring of the

VFD. Process Data Out is located in range ID 2101–2199.

See table below.

Table 54. Fieldbus Basic Output Table


2101 32101, 42101

2102 32102, 42102

2103 32103, 42103

2104 32104, 42104

2105 32105, 42105

2106 32106, 42106

2107 32107, 42107

2108 32108, 42108

2109 32109, 42109

2110 32110, 42110

2111 32111, 42111

Range/Type



FB Actual Speed


Hz








Table 55. Status Word

15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0

— — — — — — — — RUNEN BYS AREF WARN FLT DIR RUN RDY

Information about the status of the device and messages is indicated in the Status Word. The Status Word is composed of 16 bits that have the following meanings.

Table 56. Status Word Bit Descriptions

Bit

Description

Value = 0 Value = 1

6

7

4

5

2

3

0

1

8

9–15

Not Ready

STOP

Clockwise

—

—

Ref. frequency not reached

Bypass not activated

Run disable

Not in use

Not in use

Ready

RUN

Counterclockwise

Faulted

Warning

Ref. frequency reached

Bypass activated

Run Enable

Not in use

Not In use

Table 57. Actual Speed

15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0

MSB — — — — — — — — — — — — — — LSB

This is the Actual Speed of the motor.


27


Process Data Out 1 to 8

Process Data Out values 1 to 8 can be used in application for various purposes. See DG1 application manual for what these values can be set to.

Process Data OUT (Slave R Master)

The fieldbus master can read the AFD’s actual values using process data variables. Standard, Pump and Fan Control, PID control and Multi-Purpose applications use process data as follows.

Table 58. Process Data OUT

ID Data

2108

2109

2110

2111

2104

2105

2106

2107

Process Data OUT 1

Process Data OUT 2

Process Data OUT 3

Process Data OUT 4

Process Data OUT 5

Process Data OUT 6

Process Data OUT 7

Process Data OUT 8

Value

–32768~32767

–32768~32767

–32768~32767

–32768~32767

–32768~32767

–32768~32767

–32768~32767

–32768~32767

Process Data IN (Master

R

Slave)

Control Word, Reference and Process Data are used with

All-in-One applications as follows.

Table 59. Process Data IN

ID Data

2006

2007

2008

2009

2003

2001

2004

2005

2010

2011

Reference

Control Word

Process Data IN1

Process Data IN2

Process Data IN3

Process Data IN4

Process Data IN5

Process Data IN6

Process Data IN7

Process Data IN8

Value

Speed Reference









Unit

—

—

—

—

—

—

—

—

Unit

%

%

%

%

%

%

%

%

Hz

—

Scale

—

—

—

—

—

—

—

—

Scale

0.01

—

0.01%

0.01%

0.01%

0.01%

0.01%

0.01%

0.01%

0.01%

28


EtherNet/IP On-Board Communications

EtherNet/IP On-Board Communications

The PowerXL EtherNet/IP communication interface features standard EtherNet/IP communication, allowing you to easily manage drive control and data over EtherNet/IP networks.

EtherNet/IP communication interface features:

●

Provides a means to control, configure and collect data over an Ethernet network

●

10/100 Mbps, full duplex operation

●

Explicit messaging (for example, parameter read/write)

●

Diagnostics, device items and events

Every device connected to an Ethernet network has two identifiers. a MAC address and an IP address. The MAC address (address format. 00.21.99.xx.yy.zz) is unique to the appliance and cannot be changed. The EtherNet/IP board’s

MAC address can be found on the sticker attached to the board. Please find the software installation at www.Eaton.com/drives.

In a local network, IP addresses are determined by the network server using DHCP protocol. The user can also manually define the network address for the PowerXL as long as all units connected to the network are given the same network portion of the address. For more information about IP addresses, contact your network administrator.

Overlapping IP addresses can cause conflicts between appliances. For more information about setting IP addresses, see “Manual IP Address Configuration” on Page 20.

Note: EtherNet/IP is a trademark of the Open DeviceNet

Vendor Association (ODVA).

EtherNet/IP Specifications

Table 60. EtherNet/IP Technical Data

General Description

Ethernet connections Interface

Communications Transfer cable

Speed

Duplex

Default static IP

Configurations.

Default IP–address Mode

Default static IP address

Default Network Mask

Default Gateway Address

Specification

RJ-45 connector

Shielded twisted pair

10/100 Mb

Half/full

DHCP with Auto-IP

192.168.1.254

255.255.255.0

192.168.1.1


29



Ethernet Port LED Indications

Ethernet LED

1.

Ethernet Link Status

2.

Ethernet Link Speed

Table 61. Ethernet LED Description

LED Meaning

Ethernet Link status Flashes with Ethernet message activity.

Ethernet Link Speed Displays the link speed.

Yellow LED on the Ethernet Jack is ON when link speed is 100 mbps

Yellow LED on the Ethernet Jack is OFF when link speed is 10 mbps

Ethernet LED Indications at Power Up

When PowerXL is powered up, an indicator test will be performed. To allow a visual inspection, the following sequence will be performed.

1.

Turn first indicator Green, all other indicators off.

2.

Leave first indicator on Green for approximately

0.25 second.

3.

Turn first indicator on Red for approximately

0.25 second.

4.

Turn first indicator on Green.

5.

Turn second indicator (if present) on Green for approximately 0.25 second.

6.

Turn second indicator (if present) on Red for approximately 0.25 second.

7.

Turn second indicator (if present) Off.

If other indicators are present, test each indicator in sequence as prescribed by the second indicator above.

If a Module Status indicator is present, it will be the first indicator in the sequence, followed by any Network Status indicators present. After completion of this power up test, the indicator (s) will turn to a normal operational state.

30



Figure 19. Module and Network Status

Module Status

Network Status

Module Status Indications

Represents the state of the drive.

Table 62. Module Status LED Description


Steady Off

Steady Green

Flashing Green

1

Flashing Red

1

No power

Device operational

Standby

Minor fault

Meaning

No power is supplied to the PowerXL.

PowerXL is operating correctly.

PowerXL has not been configured.

PowerXL has detected a recoverable minor fault.

Note. An incorrect or inconsistent configuration would be considered a minor fault.

Also check that on clearing the fault, it turns off.



Steady Red

Flashing Green/Red

1


Major fault

Self-test

Network Status Indications

Represents the state of the Ethernet port network interface.

Table 63. Network Status LED Description


Steady Off Not powered, no IP address

Flashing Green

1

Steady Green

Flashing Red

1

No connections

Connected

Connection timeout

Steady Red

Flashing Green/Red

1


Major fault

Self-test

Meaning

PowerXL is powered off, or is powered on but with no IP address configured (Interface

Configuration attribute of the TCP/IP Interface Object).

An IP address is configured, but no CIP connections are established, and an Exclusive Owner connection has not timed out.

At least one CIP connection (any transport class) is established, and an

Exclusive Owner connection has not timed out.

PowerXL is powered on and an exclusive Owner connection has timed out. It returns to steady green only when all timed out Exclusive Owner connections are established.




31


EtherNet/IP Overview

EtherNet/IP was introduced in 2001 and today is the most developed, proven and complete industrial Ethernet network solution available for manufacturing automation. EtherNet/IP is a member of a family of networks that implements the

Common Industrial Protocol (CIP.) at its upper layers. CIP encompasses a comprehensive suite of messages and services for a variety of manufacturing automation applications, including control, safety, synchronization, motion, configuration and information. As a truly media-independent protocol that is supported by hundreds of vendors around the world, CIP provides users with unified communication architecture throughout the manufacturing enterprise.

There are two common use cases of Ethernet—devices are

“human to machine” and “machine to machine.” Basic features are presented in the pictures below.

1.

Human to machine (graphical user interface, relatively slow communication)

User Interface

Figure 20. Human to Machine User Interface

2.

Machine to machine (industrial environment, fast communication)

Industrial Environment

Figure 21. Machine to Machine (Industrial Environment, Fast Communication)

32



Connections and Wiring

The EtherNet/IP board supports 10/100 Mb speeds in both full and half-duplex modes. The boards must be connected to the Ethernet network with a shielded CAT-5e cable. A crossover cable (at least CAT-5e cable with STP, shielded twisted pair) may be needed if you want to connect the

EtherNet/IP board directly to the master appliance.

Use only industrial standard components in the network and avoid complex structures to minimize the length of response time and the amount of incorrect dispatches. It is often a good practice to use a subnet that is different from other devices not related to the drive control.

Table 64. PowerXL EtherNet/IP Network Settings

Code

P20.3.1

Parameter

IP Address Mode

Min.

Max.

P20.3.2

P20.3.3

P20.3.4

P20.3.5

P20.3.6

P20.3.7

P20.3.8

P20.3.9

Active IP Address

Active Subnet Mask


MAC Address

Static IP Address

Static Subnet Mask


EtherNet/IP Protocol Status

Unit

Figure 22. CAT-5e Cable

Default

1

192.168.1.254

255.255.255.0

192.168.1.1

0

ID

1500

1507

1509

1511

1513

1501

1503

1505

608

P20.3.10

Connection Limit 0 2 2 609

Note

0 = Static IP

1 = DHCP with AutoIP

0 = Off

1 = Operational

2 = Faulted


33


Commissioning

Keypad EtherNet/IP Communication Menu

DHCP

PowerXL EtherNet/IP communication supports DHCP for easier network configuration. Dynamic Host Configuration

Protocol (DHCP) is a network protocol that is used to configure network devices so that they can communicate on an IP network. As a DHCP client, PowerXL EtherNet/IP negotiates with the DHCP server to determine its IP address and obtain any other initial configuration details it needs for network operation.

IP Address

IP is divided into four parts. (Part = Octet) Default Static IP

Address is 192.168.1.254

Communication Timeout

Defines how much time can pass from the last received message from the client device before fieldbus fault is generated. Default communication timeout is 10seconds.

Note: If the network cable is broken from PowerXL

EtherNet/IP slot, a fieldbus error is generated immediately.

Static IP Address

In most cases the user may want to establish a Static IP

Address for the PowerXL EtherNet/IP based on their network configuration. Static IP address default configurations are as defined in “PowerXL EtherNet/IP network settings” table, provided in “Connections and Wiring” section. The user can manually define the network address for the PowerXL

EtherNet/IP as long as all units connected to the network are given the same network portion of the address. In these situations the user will need to manually set the IP Address in the PowerXL by using PowerXL drive keypad. Be aware that overlapping IP addresses can cause conflicts between devices on the network. For more information about selecting IP addresses, contact your network administrator.

34



Manual IP Address Configuration

Using the PowerXL Drive Keypad

Using the PowerXL Drive Keypad to set the IP Address manually in the PowerXL EtherNet/IP.

1.

Select IP addressing mode as Default static IP configurations will be loaded.

Figure 23. Static IP Mode

Note: Change in IP address mode will require PowerXL to power cycle to get this change effective. Also ensure device MAC address (Keypad menu. P20.3.5)


35


2.

Using PowerXL drive keypad, set the IP address in the

PowerXL EIP to the desired address setting by: a.

Setting Static IP Address

Figure 24. Static IP Address

36


EtherNet/IP On-Board Communications b.

Setting Static Subnet Mask

Figure 25. Static Subnet Mask

c.

Setting Static Default Gateway

Figure 26. Static Default Gateway

3.

Make note of the changed IP Address.

4.

Power off the drive control and wait three minutes for the internal voltages to dissipate.

5.

Using PowerXL drive keypad, read “Active IP Address”

(Keypad menu. P20.3.2), “Active Subnet Mask” (Keypad menu. P20.3.3), “Active Default Gateway” (Keypad menu. P20.3.4) parameters to ensure that IP address has been set to desired IP address.


37


PLC Programming

Process Data Out (Slave to Master)

The fieldbus master can read the frequency converter’s actual values using process data variables. All PowerXL applications use process data as follows.

Table 65. Process Data Out (Slave to Master)

Data

Process data OUT 1

Process data OUT 2

Process data OUT 3

Process data OUT 4

Process data OUT 5

Process data OUT 6

Process data OUT 7

Process data OUT 8

Value

Output Frequency

Motor Speed

Motor Current

Motor Torque

Motor Power

Motor Voltage

DC link voltage

Active Fault code

Unit

%

V

V

—

A

%

Hz rpm

Scale

0.01 Hz

1 rpm

0.1A

0.1%

0.1%

0.1V

1V

—

The multipurpose control application has a selector parameter for every process data. The monitoring values and drive parameters can be selected using the ID number. Default selections are as in the table above.

38



Process Data In (Master to Slave)

Control word, Reference and Process Data are used with different PowerXL applications as follows.

Table 66. Standard and Multi-Pump

Data Value

FBFixedControlWord

Reference

PD1–PD8

Start/Stop/Fault reset Command

Speed Reference

Not used

Table 67. Multipurpose Control

Data

FBFixedControlWord

Reference

Process Data IN1

Process Data IN2

Process Data IN3

Process Data IN4

Process Data IN5

Process Data IN6

Process Data IN7

Process Data IN8

Value


Speed Reference

Torque Reference

Reference for PID1 controller

Actual Value 1 to PID1 controller





Not used

Table 68. PID Control

Data

FBFixedControlWord

Reference

Process Data IN1

Process Data IN2

Process Data IN3

Process Data IN4

Process Data IN5

Process Data IN6

Process Data IN7

Process Data IN8

Value


Speed Reference

Not used







Not Used

Data Type Unit

UINT

UINT

—

—

%

—

Scale

—

0.01%

—

Default

—

0

—

UINT

UINT

UINT

UINT

Data Type Unit

UINT —

UINT

UINT

%

%

%

%

%

%

UINT

UINT

—

%

%

—

Scale

—

0.01%

0.10%

0.01%

0.01%

0.01%

0.01%

0.01%

0.01%

—

0

0

—

0

0

0

0

0

0

Default

—

UINT

UINT

UINT

—

Data Type Unit

UINT

UINT

—

%

—

UINT

UINT

UINT

%

%

—

%

%

%

%

—

Scale

—

0.01%

—

0.01%

0.01%

0.01%

0.01%

0.01%

0.01%

—

0

0

0

—

0

0

—

0

Default

—

0


39


ControlLogix 5000

When using a ControlLogix PLC as a PowerXL EIP master, you must first configure a compatible EtherNet/IP scanner, and then map ladder logic variables to the scanner. The following example is for an RSLogix5000 with a

CompactLogix-L23E-QB1 PLC controller.

Note: Some PLCs do not support polled messaging for

EtherNet/IP. For example, the SLC500 only supports explicit messaging.

Select windows Start R All Programs. Open RSLogix 5000.

From the Tools drop-down menu, select EDS Hardware

Installation Tool to install the PowerXL Drive EtherNet/IP

EDS file. This file can be downloaded from the Eaton website.

40


Select “New” from “File” menu. New controller window will pop-up. Select the controller and assign unique name.



41


Press OK.

Right-click on Ethernet. Select “New Module.”

Note: PC on which RSLogix (master) is running and PowerXL device (slave) should be connected in same network.

42



“Select Module Type” window will pop-up. Select “PowerXL” (use filter to search

PowerXL from catalog).


43


After selecting “PowerXL,” “New Module” window will pop-up (as shown below). Fill in unique name and appropriate IP address for PowerXL. Press OK. The device will get added under “Ethernet” module.

Note: You must change the class1 connection from provided default option by using

“Change” button available on “New Module” window. This can also be done after adding the device under Ethernet by double-clicking on it.

44


Choose the INT data type then select /IO connection from the provided list.

After selecting desired I/O assembly instance connection, information related to it will appear.



45


After selecting the I/O connection, click “OK.” For this example, I/O connection

ASM23OT-73TO will be used. The module definition window will then look as follows.

46


After pressing “OK,” the following warning will pop-up. Press “Yes.”


Warning snapshot.


47


Then select “OK” on the New Module Window and the PowerXL drive will be added to the EtherNet/IP Network on the left, in this case under the CompactLogix EtherNet/IP master port as shown.

Close the Select Module Type window or add more devices to the Network.

48



Select the controller tags to view the three INT input and output tags for the drive.

The layout for the three input and output INTs for input assembly 73 and output assembly 23 are shown later in this section.

Eaton also provides a tag generation tool that generates I/O tags for your Eaton

EtherNet/IP slave devices. This software tool generates a CSV file containing all the

I/O tags that can then be imported into RSLogix5000. These tags are automatically aliased to the generic I/O tags created by RSLogix5000. The generic tags shown above for the PowerXL drive are an example.

This means you will not have to type any data into the Controller tags area for your

Eaton EtherNet/IP products. The imported tags will match the layouts for the I/O assemblies chosen and displayed later in this section and can be used directly in your programs. This tool and a user manual can be downloaded from the Eaton website at the following link: www.eaton.com/software

Note: The drive auto senses when a master polls it for valid I/O assemblies. There is no configuration necessary in the drive with regard to I/O assemblies or data lengths.


49


EtherNet/IP

Overview

EtherNet/IP (Ethernet/Industrial Protocol) is a communication system suitable for use in industrial environments. EtherNet/IP allows industrial devices to exchange time-critical application information. These devices include simple I/O devices such as sensors/actuators, as well as complex control devices such as robots, programmable logic controllers, welders, and process controllers. EtherNet/IP uses CIP (Control and

Information Protocol), the common network, transport, and application layers also shared by ControlNet and EtherNet/IP.

EtherNet/IP then makes use of standard Ethernet and TCP/IP technology to transport CIP communications packets. The result is a common, open application layer on top of open and highly popular Ethernet and TCP/IP protocols.

EtherNet/IP messaging forms.

●

Unconnected messaging is used for connection establishment and for infrequent, low-priority messages

●

Connected messaging uses resources that are dedicated in advance to a particular purpose such as real-time I/O data transfer

EtherNet/IP messaging connections.

●

Explicit messaging connections are general purpose point-to-point connections. Messages are sent through

TCP protocol

●

Implicit (I/O data) connections are established to move application-specific I/O data at regular intervals. They are often set up as one-to-many relationships in order to take full advantage of the producer-consumer multicast model.

Implicit messages are sent through UDP protocol

AC/DC Drive Profile

In order to provide compatibility between similar devices from different manufacturers, there a defined “standard” in which those devices.

●

Exhibit the same behavior

●

Produce and/or consume the same basic set of I/O data

●

Contain the same basic set of configurable attributes. The formal definition of this information is known as a device profile.

EDS File

EDS—Is the abbreviation for Electronic Data Sheet, a file on disk that contains configuration data for specific device types.

You can provide configuration support for your device by using a specially formatted ASCII file, referred to as the EDS.

The information in an EDS allows configuration tools to provide informative screens that guide a user through the steps necessary to configure a device. An EDS provides all of the information necessary to access and alter the configurable parameters of a device. This information matches the information provided by instances of the parameter object class. The CIP object library describes the parameter object class in detail.

Explicit Messaging

Explicit Messaging is used in commissioning and parameterizing of the EtherNet/IP board. Explicit messages provide multipurpose, point-to-point communication paths between two devices. They provide the typical request/ response-oriented network communication used to perform node configuration and problem diagnosis. Explicit messages typically use low priority identifiers and contain the specific meaning of the message right in the data field. This includes the service to be performed and the specific object attribute address.

Note: If Class 1 connection (cyclic data) has been established, then explicit messages cannot be used to control output data. However, this restriction doesn’t apply for IO Data reading.

List of Object Classes

The communication interface supports the following object classes.

0xF5

0x02

0xF4

0xF6

0xA1

0xA2

0xA3

0xA4

Table 69. List of Object Classes

Class Object

0x01

0x04

0x06

0x28

0x29

0x2A

0xA0

Identity Objects

Assembly Object

Connection Manager Object

Motor Data Object

Control Supervisor Object

AC/DC Drive Object

Vendor Parameters Object

Remark

CIP Required Object

CIP object for Drive Device

Communication Object




CIP object for Drive Device—

Vendor Specific

TCP/IP Interface Object

Message Router Object

Port Object

Ethernet Link Object

CIP Required Object



CIP Required Object

50



List of Services

The services supported by these object classes are shown below.

4E

52

54

01

05

0E

10

Table 70. Services Supported by Object Classes

Identity

Object

Connection

Manager

Service

Code

(in hex) Service Name

Get_Attributes_All

Reset (Type 0 & 1)

Get_Attribute_Single

Set_Attribute_Single

Forward Close

Unconnected_Send

Forward_Open

Y

Y

Y

Y

Y

Y

Y

Y

Y

Y

Y

TCP/IP

Interface

Y

Y

Y

Y

Y

Ethernet

Link Assembly

Y

Y Y Y

Y

Motor

Data

Y

Y

Control

Supervisor

Y

Y

Y

AC/DC

Drive

Y

Y

Vendor

Parameter

Y

Y

List of Data Types

The attribute list that follows includes information on the data type of each attribute. The following tables explain the data, structure, and array type codes used in the data type column.

Following data types are supported.

Table 71. Elementary Data Types

Data Type

Name

Data Type

Code

(in hex) Data Type Description

BOOL C1

SINT

INT

USINT

UINT

UDINT

BYTE

WORD

SHORT_STRING

REAL

SHORT_STRING

C8

D1

D2

DA

C2

C3

C6

C7

CA

DA

Logical Boolean with values TRUE and

FALSE

Signed 8-bit integer value

Signed 16-bit integer value

Unsigned 8-bit integer value



Bit string–8-bit

Bit string–16-bit

Character string (1 byte per character,

1 byte length indicator)

32-bit floating point value

Character string (1 byte per character, 1 byte length indicator)

Table 72. Constructed Data Types

Type Code

A1

A2

Description

Abbreviated array type encoding

Formal structure type encoding

Reset Service

The following table lists the different types of resets supported by the identity object.

Resetting the PowerXL interface to its out-of-box configuration will change the response of the drive to a loss of communications with the PowerXL. The device will have to be re-configured for your application before resuming normal operation. Reset Time 1 sec.

0

1

Table 73. Different Types of Resets Supported by the Identity Object

Value Type of Reset

Initializes drive to the Power-up state.

Writes default values to all instance attributes AND then saves all non-volatile attributes to FLASH memory AND then performs the equivalent of a Reset (0).


51


Common Industrial Objects Implemented by the PowerXL EIP

CIP Common Required Objects

Identity Object, Class 0x01

This object provides identification of and general information about the PowerXL.

Table 74. Identity Object

ID Description

Class Attributes

01h Revision

02h

03h

Max Instances

Number of instances

06h

07h

Maximum ID Class Attribute

Maximum ID Instance Attribute

Class Services

0Eh Get_Attribute_Single

01h Get_Attribute_All

Instance Attributes

01h Vendor ID

02h

03h

04h

Device Type

Product Code

Revision

05h

06h

Major Revision

Minor Revision

Status

Serial Number

07h Product Name

Instance Services

01h

05h

0Eh

Get_Attributes_All

Reset


Data Type

UINT

UINT

UINT

UINT

UINT

UINT

UINT

UINT

STRUCT of

USINT

USINT

WORD

UDINT

SHORT_STRING

Access Rule

Get

Get

Get

Get

Get

Get

Get

Get

Get

Get

Get

Get

Remarks/Default Values

1

7

1

1

7

68 (Eaton Vendor ID)

CIP specified–lined to motor (AC Drive)–2

0x3000

4

3

0x34–Default

PowerXL

52



Connection Manager Object, Class 0x06

The Connection Manager Class allocates and manages the internal resources associated with both I/O and Explicit Messaging Connections. The specific instance generated by the

Connection Manager Class is referred to as a Connection Instance or a Connection Object.

Table 75. Connection Manager Object

ID Description


01h Revision

02h

03h

04h

Max Instances

Number of Instances

Optional attribute list

Number of optional attributes

06h

07h

Maximum ID

Number Class

Attributes

Maximum ID Number

Instance Attribute

01h

02h

03h

04h

Class Services


01h Get_Attribute_All


Open requests

Open format rejects

Open resource rejects

Open other rejects

05h

06h

07h

08h

Close requests

Close format requests

Close other requests

Connection timeouts


01h Get_Attributes_All

0Eh

4Eh


Forward_Close

52h

54h

Unconnected_Send

Forward_Open

Data Type

UINT

UINT

UINT

UINT

UINT

UINT

UINT

UINT

UINT

UINT

UINT

UINT

STRUCT of

UINT

UINT

Access Rule

Get

Get

Get

Get

Get

Get

Get

Get

Get

Get

Get

Get

Get



53


TCP/IP Interface Object, Class 0xF5

The TCP/IP Interface Object provides the mechanism to configure a device’s TCP/IP network interface. Examples of configurable items include the device’s IP Address,

Network Mask, and Gateway Address.

Table 76. TCP/IP Interface Object

ID Description


01h Revision

02h

03h

Max Instance

Number of instances

04h

06h

07h

Optional attribute list



01h

02h

03h

04h

Class Services




Status

Configuration Capability

Configuration Control

Physical Link

05h

Path Size

Path

Interface Configuration

IP Address

Network Mask

Gateway Address

Name Server

Name Server 2

06h

08h

09h

Domain Name

Host Name

TTL Value

Multicast Configuration

Alloc Control

Reserved

Number of Mcast

Starting Multicast Address

0Ah

0Bh

SelectAcd

Last Conflict Detected

ACD activity

Remote MAC

ARP PDU


01h

0Eh

10h

Get_Attributes_All



Data Type

UINT

UINT

UINT

Array of UINT

UINT

UINT

UDINT

UDINT

UDINT

UDINT

STRING

STRING

USINT

Struct of

DWORD

DWORD

DWORD

STRUCT of

UINT

Padded EPATH

Struct of:-NV

UDINT

USINT

USINT

UINT

DWORD

BOOL

Struct of

USINT

Array of 6 USINT

Array of28 USINT

Access Rule

Get

Get

Get

Get

Get

Get

Get

Get

Get / Set

1

Get

Get / Set

1

Get / Set

1

Get

Get

Get / Set

1

Get / Set

1

1 Set service is applicable only in Static IP addressing Mode.


00

00

0

00

00

3

1

1

04 00 08 00 09 00 0A 00 0B 00

7

0Bh

01

D4

02-dhcp, 0- static

00

00

01

192.168.1.254

255.255.255.0

192.168.1.1

00

00

00

00

0x20

A0 20 C0 EF

1

Note: Attribute configuration control supports only value 0

(device is using configuration values that are stored in non-volatile memory). Attribute host name is used just for information purposes.

54



Ethernet Link Object Class 0XF6

The Ethernet Link Object maintains link-specific counters and status information for an IEEE ® 802.3 communications interface.

Table 77. Ethernet Link Object

ID Description


01h Revision

02h

03h

04h

Max Instance

Number of Instances

Optional Attribute List

Number of Attributes

06h

07h

Array of Attributes



Class Services




01h

02h

Interface Speed

Interface Flags

03h

06h

Physical

Address

Interface Control

Control Bits

07h

08h

09h

0Ah

Forced Interface Speed

Interface Type

Interface State

Admin State

Interface Label


01h

10h

0Eh

Get_Attribute_All



Data Type

UINT

UINT

UINT

Struct of:

UINT

Array of UINT

UINT

UINT

UDINT

DWORD

ARRAY of

6 USINTs

Struct of:

WORD

UINT

USINT

USINT

USINT

Short String

Access Rule

Get

Get

Get

Get

Get

Get

Get

Get

Get

Get

Get

Get

Get/Set

Get


3

1

1

04 00

07 00 08 00 09 00 0A 00

07

0A

0x64 00 00 00

0X2D

01

00

02

01

01 (Other value write is invalid)

Ascii code of “PowerXL”


55


Objects present in an AC/DC drive.

Assembly Object Class 0x04

Table 78. Assembly Object

ID Description


01h Revision

02h

03h

04h

Max Instance

Number of Instances

Optional Attribute List

Number of Attributes

06h

07h

Array of Attributes



Class Services



03 Data


10h Set_Attribute_Single


Data Type

UINT

UINT

UINT

Struct of:

UINT

Array of UINT

USINT

USINT

Access Rule

Get

Get

Get

Get

Get

Get


2

0X7F

0X0B

01

04 00

07 00

04 00

ARRAY of BYTES Get / Set

56



Motor Data Object, Class 0x28

Table 79. Motor Data Object

ID Description

03h

06h

07h

09h

0Ch

0Fh


01 Revision

02

03

Max Instance

Number of Instances

Class Services


Instance 1 Attributes

Motor Type

Rated Current

Rated Voltage

Rated Frequency

Pole Count

Base Speed


03h

06h

Motor Type

First Rated Current

07h

09h

0Ch

0Fh

First Rated Voltage

First Rated Frequency

Pole Count

First Base Speed


03h Motor Type

06h

07h

Second Rated Current

09h

0Ch

0Fh

Second Rated Voltage

Second Rated

Frequency

Pole Count

Second Base Speed




Data Type

UINT

UINT

UINT

Access Rule

Get

Get

Get


1

3

3

USINT-V

UINT

UINT

UINT

UINT

UINT

USINT-V

UINT-NV

UINT-NV

UINT-NV

UINT

UINT-NV

USINT-V

UINT-NV

UINT-NV

UINT-NV

UINT

UINT-NV

Get

Get

Get

Get

Get

Get

Get

Get / Set

Get / Set

Get / Set

Get

Get / Set

Get

Get / Set

Get / Set

Get / Set

Get

Get / Set

Squirrel cage Induction Motor (7)

126,1,5000

380,180,690

50,30,400

4,1,8

1440,300,20000


126,1,5000

380,180,690

50,30,400

4,1,8

1440,300,20000


120,1,5000

380,180,690

50,30,400

4,1,8

1440,300,20000


57


Control Supervisor Object, Class 0x29

Table 80. Control Supervisor Object

ID Description

03h

04h

05h

06h

07h

08h


01h Revision

02h

03h

Max Instance

Number of Instances

Class Services



Run1 (RunForward)

Run2 (RunReverse)

NetCtrl

State

Running1

Running2

09h

0Ah

0Bh

Ready

Faulted0

Warning

0Ch

0Fh

0Dh

6Ch

FaultRst

CtrlFromNet

Active Fault Code

1

Comm Idle Action Value



10h

05h


Reset (Type 0)

Data Type

UINT

UINT

UINT

1 For Active Fault code, refer “CIP Fault Code” mentioned in “List of Fault

Codes Supported by PowerXL EtherNet/IP.”

Note: When both Run (Run1 & Run2) attributes set, then no action.

BOOL

BOOL

BOOL

BOOL

BOOL

UINT

BOOL

BOOL

BOOL

BOOL

USINT

BOOL

BOOL

Access Rule

Get

Get

Get

Default

1

1

1

Get

Get

Get

Get / Set

Get / Set

Get / Set

Get

Get

Get

Get / Set

Get

Get

Get / Set

0

0

0

0

0

0

0

0

0

0

0

0

0

Range

—

—

—

0–1

0–1

0–1

0–7

0–1

0–1

0–1

0–1

0–1

0–1

0–1

0–65535

0–1

58


Figure 27. State Transition Diagram


Table 81. List of Fault Codes Supported By PowerXL EtherNet/IP

Fault Code

8

9

10

11

12

3

4

5

1

2

6

7

13

14

15

16

Fault Description

OverCurrent

OverVoltage

Earth Fault

Charging Switch

Emergency Stop

Saturation Trip

System Fault

UnderVoltage

Input Phase Spv

Output Phase Spv

BrakeChopperSpv

Drive UnderTemp

Drive OverTemp

Motor Stalled

Motor OverTemp

Motor UnderLoad

Fault/Warning

Fault

Fault

Configurable

Fault

Fault

Fault

Fault

Configurable

Configurable

Configurable

Fault

Configurable

Fault

Configurable

Configurable

Configurable

Default

Fault

Fault

No Action

Fault warning

No Action

No Action

No Action

Realization

DSP

DSP

DSP

DSP

DSP

DSP

DSP

DSP

DSP

DSP

DSP

DSP

DSP

MCU

DSP

DSP/MCU

CIP Fault code

2310h

3210h

2330h

A000h

A001h

A002h

A003h

3220h

A004h

A005h

7110h

4320h

4310h

7121h

4210h

29d


59


Table 81. List of Fault Codes Supported By PowerXL EtherNet/IP, continued

Fault Code

36

37

38

39

33

34

35

28

29

30

25

26

27

31

32

43

44

45

40

41

42

46

47

48

49

50

51

17

18

19

20

21

22

23

24

Fault Description

IP conflict

Power board EEPROM Fault

FRAM Fault

Serial Flash Fault

MCU WatchDog Fault

Start-up Prevent

Thermistor Fault

Fan Cooling

Compatibility Fault

Device Change

Device Added

Device Removed

Device Unknown

IGBT Temperature

Encoder Fault

AIN<4mA(4to20mA)

External Fault

Keypad Communication Fault

FieldBus communication Fault

OPT Card Fault

BypassOverLoad

Real time clock fault

PT100 Fault

Motor ID fault

Current Measure Fault

Possible power wiring error detected

Control Board OverTemp

Internal-ctrl Supply

Too Many Speed Search Restarts

Current Unbalance

Replace Battery

Replace Fan

Safety Torque Off

Current Limit Control

Over Voltage Control

Default

Warning

Fault

No Action

Fault

No Action

Fault

Warning

Fault

Warning

Warning

Fault/Warning

Configurable

Fault

Fault

Warning

Fault

Fault

Configurable

Fault

Fault

Fault

Fault

Fault

Fault

Fault

Fault

Warning

Warning

Fault

Fault

Fault

Fault

Configurable

Configurable

Fault

Configurable

Configurable

Fault

Configurable

Configurable

Fault

Configurable

Configurable

Fault

Warning

Warning

Note: Configurable–Faults that are specified as

“Configurable” have “Fault configuration parameter” associated with them. This configuration parameter can be configured as using keypad (menu P9.

Protections) or using PowerXL EIP vendor specific object.

1. No action

2. Warning

3. Fault

4. Fault, Coast

60


CIP Fault code

9000h

A012h

8100h

A013h

A014h

A015h

A016h

5200h

A00Ch

A00Dh

A00Eh

A00Fh

66d

7305h

A011h

A017h

2100h

5400h

4300h

5112h

A018h

26d

A019h

A01Ah

A01Bh

0x2200

0x3310

A006h

A007h

A008h

A009h

6010h

A00Ah

7300h

A00Bh

Realization

MCU

MCU

MCU

MCU

MCU

MCU

MCU

MCU

MCU

MCU

MCU

MCU

DSP

MCU

MCU

DSP

DSP

DSP

DSP

MCU

DSP

DSP

MCU

MCU

DSP

DSP

DSP

MCU

MCU

MCU

MCU

MCU

MCU

MCU

DSP


AC/DC Drive Object, Class 0x2A

This object models the functions specific to an AC or DC Drive, e.g., speed ramp, torque control, and so on.

Table 82. Motor Data Object

ID Description


01h Revision

02h

03h

Max Instance

Number of Instances

Class Services


64h

65h

66h

67h

1Ch

1Dh

12h

13h

0Ah

07h

08h

0Bh

0Ch


03h AtReference

04h

06h

NetRef

DriveMode

SpeedActual

SpeedRef

TorqueActual

TorqueRef

RefFromNet

Accel Time

Decel Time

CurrentLimit

Accel Time 1

Accel Time 2

Decel Time 1

Decel Time 2

Time Scale




Data Type

UINT

UINT

UINT

Note: Final Accel Time = Accel Time 1 x (2 to power Time Scale).

UINT

UINT

INT-NV

UINT-NV

UINT-NV

UINT-NV

UINT-NV

SINT-NV

BOOL

BOOL

USINT

INT

INT

INT

INT

BOOL

Access Rule

Get

Get

Get

Get

Get

Get / Set

Get / Set

Get / Set

Get / Set

Get / Set

Get / Set

Get

Get / Set

Get

Get

Get / Set

Get

Get / Set

Get

Default

1

1

1

Default, Min./Max.

0

0

0

0

0

0

0

0

468,1,46875

468,1,46875

345

468,1,46875

468,1,46875

468,1,46875

468,1,46875

6,0,127

Default


61


Vendor Parameters Object, Class 0xA0

Vendor parameter object is used in order to get access to drive parameters. Because drive parameters are identified by the 16-bit length ID number, it is impossible to use only attribute ID, which is 8-bit in length. To overcome this issue, we are using the following method to calculate requested drive parameter ID.

Drive parameter ID = instance ID (higher byte) + attribute ID (lower byte).

Table 83. Vendor Specific Objects

ID Description


01h Revision

02h

03h

Max Instance

Number of Instances

Class Services



LOWER BYTE OF THE PARAMETER ID


Data Type

UINT

UINT

UINT

Access Rule

Get

Get

Get

Remarks/Default

1

0X05

0X05

0Eh

10h



Note: All the drive parameters given in the application manual are accessible using the vendor parameter object.

62



Assembly Instances Implemented by PowerXL EtherNet/IP

Assemblies 20–23 ODVA AC/DC profile; assemblies 71–73 ODVA AC/DC profile; assemblies >100, Eaton profile.

Output Instances

Assembly Instance 20

Table 84. Instance 20 (Output) Length = 4 Bytes

Byte Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2

2

3

0 FaultReset

1

Speed Reference (Low Byte), rpm

Speed Reference (High Byte), rpm

Bit 1 Bit 0

RunFwd



Byte Bit 7 Bit 6 Bit 5

2

3

0 NetRef

1

NetCtrl



Bit 4 Bit 3 Bit 2 Bit 1

FaultReset RunRev

Bit 0

RunFwd



Byte Bit 7 Bit 6 Bit 5 Bit 4

4

5

2

3

0 NetRef

1

NetCtrl



Torque Reference (Low Byte), Nm

1

Torque Reference (High Byte), Nm

1

Bit 3

1 Torque Reference is sent to the Drive only if Motor Control Mode is set to

“Torque Control”.

Note: Torque Reference is send to the Drive as a Process

Data 1.

Bit 2 Bit 1

FaultReset RunRev

Bit 0

RunFwd


63





4

5

6

2

3

0 NetRef

1

NetCtrl

FBSpeed Reference (Low Byte), rpm

FBSpeed Reference (High Byte), rpm

FBProcessDataIn1 (Low Byte)

FBProcessDataIn1 (High Byte)

FBProcessDataIn2 (Low Byte)

7 FBProcessDataIn2 (High Byte)

Bit 3 Bit 2 Bit 1

FaultReset RunRev

Bit 0

RunFwd

Note: Process data is sent to the drive independently from the NetRef and NetCtrl bits settings.



Byte

12

13

14

15

8

9

10

11

16

17

18

19

6

7

4

5

2

3

0

1


FBFixedControlWord (Low Byte)

1

FBFixedControlWord (High Byte)

1

FBSpeedReference (Low Byte)

2

FBSpeedReference (High Byte)

2

ProcessDataIn1 (LowByte)

ProcessDataIn1 (HighByte)















Bit 4 Bit 3

1 FBFixedControlWord.

Bit

0

Description (Value = 0)

STOP

1

2

Clockwise

Rising edge of this bit will reset active fault

3–15 Not in use

Bit 2 Bit 1


RUN

Counter-clockwise

Rising edge of this bit will reset active fault

Not in use

2 This is the reference1 to the frequency converter. Used normally as Speed reference. The allowed scaling is 0...10000. In the application, the value is scaled in percentage of the frequency area between set minimum and maximum frequency. (0 = 0.00%–10000 = 100.00%).

Bit 0

0

0

Default Range

0 0–1

0–1

0–1

0 0

64



Input Instances


Table 89. Instance 70 (Input) Length = 4 Bytes


2

3

0 Running1

1

Speed Actual (Low Byte), rpm

Speed Actual (High Byte), rpm

Bit 1 Bit 0

Faulted




2

3

0 AtReference RefFromNet CtrlFromNet Ready

1 Drive State

1




Running2 Running1 Warning

1 Refer “State transition diagram”, provided under “Control Supervisor Object” and “Drive State” table specified at end of “Input Instances” section.

Bit 0

Faulted




4

5

2

3


1 Drive State

1



Torque Actual (Low Byte), Nm

Torque Actual (High Byte), Nm




Bit 0

Faulted


65





6

7

4

5

2

3


1 Drive State

1

% Speed Actual (Low Byte)

% Speed Actual (High Byte)

2

2

Process DataOut1 (Low Byte)

Process DataOut1 (High Byte)

Process DataOut2 (Low Byte)

Process DataOut2 (High Byte)




Drive State

0x00

0x01

DN_NON_EXISTANT

DN_STARTUP

0x02

0x03

0x04

0x05

DN_NOT_READY

DN_READY

DN_ENABLED

DN_STOPPING

0x06

0x07

DN_FAULT_STOP

DN_FAULTED

2 Speed Actual. This is the actual value from the frequency converter. The value is between

0 and 10000. In the application, the value is scaled in percentage of frequency area between set minimum and maximum frequency. (0 = 0.00%–10000 = 100.00%).

Bit 0

Faulted

66




Table 93. Instance 117 (Input). EIP Drive Status Length = 34 bytes


16

17

18

13

14

15

6

7

4

5

2

3

0

1

8

9

10

11

12

26

27

28

29

22

23

24

25

30

31

32

33

19

20

21

FBStatusWord (Low Byte)

FBStatusWord (High Byte)


1


1

RPM Speed Actual (Low Byte)

2

RPM Speed Actual (High Byte)

2

Reserved

Reserved

Reserved

Reserved

Reserved

Reserved

Reserved

Reserved

Reserved

Reserved

Reserved

Reserved

ProcessDataOut1 (LowByte)

ProcessDataOut1 (HighByte)















Bit 1

1

2

This is the actual value from the frequency converter. The value is between 0 and 10000. In the application, the value is scaled in percentage of frequency area between set minimum and maximum frequency. (0 = 0.00%–0000 = 100.00%).

The RPM Speed Actual is the actual speed of the motor. The unit is RPM.

Bit 0


67



Table 94. Instance 127 (Input). EIP Drive Status Length = 20 bytes


13

14

15

10

11

12

6

7

4

5

8

9

2

3

0

1

16

17

18

19

FBStatusWord (Low Byte)

1

FBStatusWord (High Byte)

1


2


2

















4

5

2

3

6

1 FBStatusWord.

Bit Description (Value = 0)

0

1

Not ready

Stop

Clockwise

No fault

No alarm

Ref. Freq. not reached

Motor not running at zero speed

7–15 Not in use


Ready

Run

Counter-clockwise

Faulted

Alarm

Ref. Freq. reached

Motor running at zero speed

Bit 1

2 This is the actual value from the frequency converter. The value is between 0 and 10000. In the application, the value is scaled in percentage of frequency area between set minimum and maximum frequency. (0 = 0.00%–10000 = 100.00%).

Bit 0

68


BACnet MS/TP—On-Board Communication

BACnet MS/TP—On-Board Communication

BACnet stands for Building Automation and Control

Networks. It is the common name for the communication standard ISO 16484-5 which defines the methods and the protocol for cooperating building automation devices to communicate. Devices can be designed to operate using

BACnet communication protocol as well as utilizing BACnet protocol to communicate between systems. BACnet is an internationally accepted protocol for building automation

(such as lightning control, air conditioning and heating automation) and control over a communications network.

BACnet provides a method by which computer-based control equipment, from different manufacturers can work together, or “interoperate”. For this to be achieved, components must be able to exchange and understand BACnet data messages.

Your G-Max HVAC drive is equipped with BACnet support as standard.

BACnet MS/TP Specifications

Table 95. BACnet MS/TP Technical Data

Item Description

Interface RS-485

Data transfer method RS-485, half-duplex

Transfer cable STP (Shielded Twisted Pair), type Belden or similar

Connection: Electrical isolation Communication: Functional

Connection: BACnet MS/TP Communication: As described in

ANSI/ASHRAE Standards 135-2004

Connection: Baud rate Communication: 9600, 19200, 38400,

76800, 115200 (supports autobaud detection)

BACnet MS/TP Connections

The control board is located inside the control unit of the DG1 Series Drive.

Figure 28. Principal Example Diagram


69


Prepare for Use through MS/TP

1.

Open the cover of the AC drive.

WARNING

The relay outputs and other I/O-terminals may have a dangerous control voltage present even when G-Max is disconnected from mains.

2.

Locate the components that you will need on the drive to connect and run the BACnet cables.

3.

Strip about 0.59 in (15 mm) of the RS-485 cable and cut off the grey cable shield. Remember to do this for both bus cables (except for the last device). Leave no more than 0.39 in (10 mm) of the cable outside the terminal block and strip the cables at about 0.20 in (5 mm) to fit in the terminals. See illustration below.

Figure 29. Stripping the Cable

Figure 31. G-Max Drive Terminals (BACnet)

5.

Using the cable clamp included in the delivery of the drive, ground the shield of the RS-485 cable to the frame of the AC drive.

Figure 32. RS-485 Ground

Also strip the cable now at such a distance from the terminal that you can fix it to the frame with the grounding clamp.

Strip the cable at a maximum length of 0.59 in (15 mm).

!

IMPORTANT

Do not strip the aluminum cable shield!

Figure 30. RS-485 Cable Strip (Aluminum Shield)

4.

Then connect the cable to its appropriate terminals on

G-Max drive standard terminal block, terminals A and B

(A = negative, B = positive). See illustration below.

6.

If G-Max is the last device on the bus, the bus termination must be set. Locate the DIP switches to the right of the control keypad of the drive and turn the switch for the RS-485 bus termination resistor to position ON. Biasing is built in the termination resistor.

See also step 8 below.

70


Figure 33. RS-485 Bus Termination Setup


7.

Remount the AC drive cover.

Note: When planning the cable runs, remember to keep the distance between the fieldbus cable and the motor cable at a minimum of 11.81 in (30 cm).

8.

The bus termination must be set for the first and last device of the fieldbus line. See illustration below. See also step 6 above. We recommend that the first device on the bus terminated is the Master device.

BACnet MS/TP Bus Termination

Figure 34. BACnet Bus Termination


71


Commissioning

BACnet Programming

The navigation path to the fieldbus parameters may differ from application to application.

The exemplary paths below apply to the G-Max HVAC drive.

Figure 35. BACnet Parameter Navigation

1.

First ensure that the right fieldbus protocol is selected.

Navigate:

Main Menu R Parameter R Communication R Modbus

RTU/BACnet MS/TP R RS-485 Comm Set R Edit R (Choose

Protocol as BACnet MS/TP)

72



BACnet MS/TP Parameters and Monitoring Values

Table 96. Modbus RTU/BACnet MS/TP—P20.2

Code

P20.2.1

Parameter

RS485 Comm Set

Min.

Max.

Unit

P20.2.11

BACnet Baud Rate

Default

0

2

ID

586

594

P20.2.12

P20.2.13

P20.2.14

P20.2.15

MAC Address

Instance Number

Comm Timeout BACnet

Protocol Status

P20.2.16

Fault Code

0

0

127

4194302 ms

BACnet MS/TP Parameters

Baud Rate

Select the communication speed for the network. The default value is 38400 baud.

MAC Address

The parameters of every device must be set before connecting to the bus. Especially the parameters MAC

Address and baud rate must be the same as in the master’s configuration. The first parameter, MAC (Medium Access

Control) address, must be unique on the network to which it is connected. The same MAC address may be used on a device on another network within the internetwork.

Addresses 128–254 are reserved for slaves. Addresses

1–127 are valid for both masters and slaves. The portion of the address space that is actually used for masters in a particular installation is determined by the value of the

Max_Master property of the device object. It is recommended that MAC address 0 be reserved for the MS/

TP router and MAC address 255 is used for broadcasts.

Instance Number

The Device Object’s Instance number must be unique across the entire BACnet internetwork because it is used to uniquely identify the BACnet devices. It may be used to conveniently identify the BACnet device from other devices during installation.

Communication Time-out

BACnet board initiates a communication error if the board is a “sole master” in the network for a time defined with this parameter.

1

0

6000

0

0

Note

0 = Modbus RTU

1 = BACnet MS/TP

0 = 9600

1 = 19200

2 = 38400

3 = 768000

4 = 115200

595

596

598

599

600

0 = Stopped

1 = Operational

2 = Faulted

0 = None

1 = Sole Master


73


BACnet Overview

BACnet Technical Data

Protocol Implementation Conformance Statement (PICS)

Controller Profile

●

B-ASC

Segmentation Capability

●

Not supported

Data Link Layer and Routing Options

●

MS/TP Master Baud rates

(9600,19200,38400, 76800, 115200)

Character Sets Supported

●

UTF8

BIBBS Supported

●

Data Sharing

●

●

ReadProperty-B

WriteProperty-B

●

Device Management

●

●

●

●

Dynamic Device Binding–B

Dynamic Object Binding–B

DeviceCommunicationControl–B

ReinitializeDevice–B

●

●

●

●

Alarms and Events: Not supported

Schedules: Not supported

Trends: Not supported

Network Management: Not supported

Property

Object_Identifier

Object_Name

Object_Type

System_Status

Vendor_Name

Vendor_Identifier

Model_Name

Firmware_Revision

Application_Software_Version

Location

Description

Protocol_Version

Protocol_Revision

Protocol_Services_Supported

Protocol_Object_Types_supported

Object_List

Structured_Object_list

Max_Apdu_Length_Accepted

Segmentation_Supported

Vt_Classes_Supported

Active_Vt_Sessions

Local_Time

Local_Date

Utc_Offset

Daylight_Savings_Status

Apdu_Segment_Timeout

Table 97. Supported Object Types and Properties Summery

—

—

—

—

—

—

—

■

■

■

■

■

—

■

—

■

■

Device

Object Type

■

■

■

■

■

■

■

■

■

—

—

—

—

—

—

—

—

—

—

—

—

—

—

—

—

—

—

■

—

—

—

—

Analog Value

Object Type

■

■

■

—

—

—

—

—

—

—

—

—

—

—

—

—

—

—

—

—

—

■

—

—

—

—

Binary Value

Object Type

■

■

■

74



Table 97. Supported Object Types and Properties Summery, continued

Property

Apdu_Timeout

Number_Of_Apdu_Retries

List_Of_Session_Keys

Time_Synchronization_Recipients

Max_Master

Max_Info_Frames

Device_Address_Binding

Database_Revision

Configuration_Files

Last_Restore_Time

Backup_Failure_Timeout

Active_Cov_Subscriptions

Max_Segments_Accepted

Slave_Proxy_Enable

Auto_Slave_Discovery

Slave_Address_Binding

Manual_Slave_Address_Binding

Profile_Name

Last_Restart_Session

Time_Of_Device_Restart

Restart_Notification_Recipients

Utc_Time_Synchronization_Recipients

Time_Synchronization_Interval

Align_Intervals

Interval_Offset

Present_Value

Status_Flags

Event_State

Out_Of_Service

Inactive_Text

Active_Text

Units

Password

1

—

—

—

—

—

—

—

■

■

■

■

—

Device

Object Type

■

■

—

—

—

—

—

—

—

■

—

—

—

—

—

—

—

—

—

—

■

1 Password is a vendor specific property added to device object with property identifier as 600. Default value of password is empty string; this is a writable property with max length of 20, it always returns ***** on read.

Same password will be used for Reinitialize Device Service and Device communication Control service.

—

—

—

—

—

—

—

—

—

—

—

—

—

—

—

■

■

—

■

■

—

—

■

—

Analog Value

Object Type

—

—

—

—

—

—

—

—

—

—

—

—

—

—

—

—

—

—

—

—

—

—

—

—

■

■

■

■

■

—

■

—

—

Binary Value

Object Type

—

—

—

—

—

—

—

—

—


75


Object Instance Summary

Binary Value Object Instance Summary

The following table summarizes the Binary Value Objects supported.

Table 98. Binary Value Object Instance Summary

Instance

ID

Object Name (Related to Drive Parameter) Description

BV8

BV9

BV10

BV11

BV12

BV13

BV14

BV15

BV4

BV5

BV6

BV7

BV0

BV1

BV2

BV3

BV16

BV17

BV18

BV 19

BV 20

BV 21

BV 22

BV 23

Ready State

Run/Stop State

Fwd/Rev State

Fault State

Warning State

At Set point

At Zero Speed

Motor Ctrl source

Speed Reference Source

Run/Stop CMD

Fwd/Rev CMD

Reset Fault

Digital Input 1

Digital Input 2

Digital Input 3

Digital Input 4

Digital Input 5

Digital Input 6

Digital Input 7

Digital Input 8

Digital Output 1

Digital Output 2

Digital Output 3

Digital Output 4

Indicates whether the drive is ready or not

Indicates whether the drive is running or stopped

Indicates the rotation direction of motor

Indicates if a fault is active

Indicates if a warning is active

Ref. Frequency reached

Motor Running at zero speed

Command to change active source for controlling motor

Command to change source of motor speed reference

Command to start drive

Command to change rotational direction

Command to reset active Fault from drive

Digital Input 1

Digital Input 2

Digital Input 3

Digital Input 4

Digital Input 5

Digital Input 6

Digital Input 7

Digital Input 8

Digital Output 1

Relay 1 Output

Relay 2 Output

Relay 3 Output

Note: For Present Value Access Types, R = Read-only,

W = Writeable, C = Commandable.

Commandable values support priority arrays and relinquish defaults.

Inactive/Active Text

OFF/ON

OFF/ON

OFF/ON

OFF/ON

OFF/ON

OFF/ON

OFF/ON

OFF/ON

Not Ready/Ready

Stop/Run

Fwd/Rev

OK/Fault

OK/Warning

False/True

False/True

LocalMotorCtrl/FBMotorCtrl

LocalSpeedRef/FBSpeedRef

Stop/Run

Fwd/Rev

0/Reset

OFF/ON

OFF/ON

OFF/ON

OFF/ON

R

R

R

R

C

C

C

C

R

C

R

R

R

R

R

R

R

R

R

R

R

R

R

R

Preset Value

Access

76


Analog Value Object Instance Summary

The following table summarizes the Analog Value Objects supported.

Table 99. Analog Value Object Instance Summary

Instance ID

AV16

AV17

AV18

AV19

AV20

AV21

AV22

AV23

AV24

AV25

AV26

AV8

AV9

AV10

AV11

AV12

AV13

AV14

AV15

AV4

AV5

AV6

AV7

AV0

AV1

AV2

AV3

Object Name

Frequency Set point

Output Frequency

Motor Speed

Motor Load

Megawatt Hours total

Motor Current

DC link Voltage

Motor Voltage

Unit Temperature

Motor Torque

Operating Days

Operating Hours

Torque Reference

Motor Temperature

Active Fault Code

Speed Reference

Current Limit

Min Frequency

Maximum Frequency

Accel Time 1

Decel Time 1

AnyParam ID

AnyParam Value

Analog Input 1

Analog Input 2

Analog Output 1

Analog Output 2

Note: For Present Value Access Types, R = Read-only,

W = Writeable, C = Commandable. Commandable values support priority arrays and relinquish defaults.

Description

Frequency Set point

Output Frequency

Motor Speed

Motor Load

Megawatt Hour Counter (Total)

Motor Current

DC link Voltage

Motor Voltage

Heatsink Temperature

In% of motor nominal Torque

Operating Days (resettable)

Operating Hours (resettable)

Torque Reference

Motor Temperature

Latest Active Fault Code

Motor speed reference from network

Current Limit

Minimum Frequency

Maximum Frequency

Acceleration Time

Deceleration Time

Parameter ID number to be accessed

Value of parameter defined by AV21

Analog Input 1

Analog Input 2

Analog Output 1

Analog Output 2


Units

Amps

Hz

Hz seconds seconds

No Units

No Units

Volts

Volts

Volts

Volts

°C

Percent

Day

Hour

Percent

Percent

No Units

Hz

Hz

Hz

Rpm

Percent

MWh

Amps

Volts

Volts

Preset Value

Access

W

W

W

R

W

W

W

W

R

R

R

R

C

R

R

R

R

R

R

R

R

R

R

R

R

R

R


77


Fault Tracing

78


PROFIBUS-DP External Communication Cards

PROFIBUS-DP External Communication Cards

PROFIBUS Specifications

PowerXL DG1 can be connected to the PROFIBUS ® DP using a field bus board. PowerXL DG1 can be controlled, monitored and programmed from the Host system. The devices are connected in a bus structure. There is a max of

32 stations (master or slave) can be connected to one segment bus. The bus is terminated at beginning and end of each segment. To ensure error-free operation, both bus terminations must always be powered, if more than

32 stations are used, repeaters are required.

Table 100. PROFIBUS Technical Data

Items Value

Terminal

Data transfer method

Cable

DB9 connector (Female) or

5.00 mm connector (male)

RS-485 half-duplex

Twisted pair (1 pair and shield)

Isolation 500 Vdc

DOIO type

Baud rate

Addresses

Environment

Ambient operating temperature

Storing temperature

Humidity

Altitude

Vibration

Safety

ST1 Telegram

9.6K~12M

2~126

–10°C to +55°C

–40°C to +60°C

<95%, no condensation allowed

Max. 1000m

0.5G at 9–200 Hz

Fulfills EN 50178 standard

Line length depends on different transmission speeds.

Table 101. Line Length

Baud rate (kbit/s) 9.6

Length line A [m]

Length line B [m]

1200

1200

19.2

1200

1200

93.75

1200

1200

187.5

1000

600

500

400

200

1500

200

—

3000–12000

100

—


79



Figure 36. Com1 PROFIBUS Card Layout

LEDs

PROFIBUS LEDs are as stated below.

Table 102. PROFIBUS LEDs

ON (GREEN, the left one)

ON

ON

ON

ON

BF (RED, the middle one)

OFF

ON blinking

ON

SF (RED, the right one)

OFF

OFF

OFF

ON

Fault condition

Everything OK

No communication

Communication, but not in data exchange

Configuration not OK

(System Fault)

80


Connector On-Board

Use DB-9 connector, pin assignment as below.


Connector on Customer Side

Customer side connector for DB9.

Table 103. Connector and Pin Assignment

Pin Number Purpose

6

7

4

5

8

9

2

3

Housing

1

Shield, Connected to PE

No use (or Shield, shield or protect GND)

No use (or M24, Minus 24V output Voltage)

RXD/TXD-P, Positive of Receive or Transmit signal

RTS, Request To Send

DGND, GND of signal (Isolated GND from RS-485 side)

VP, +5V, (Voltage- Plus, Isolated 5V from RS-485 side)

No use (or P24, Plus 24V Output Voltage)

RXD/TXD-N, Negative of Receive or Transmit signal

No use (or CNTR_N, Control-N)

Use 5.0 mm connector and pin assignment.

Customer side connector for 5.0 mm.


81


Figure 37. Com1 PROFIBUS DB9 Adapter

PROFIBUS Cable

Two types of cables can be used for PROFIBUS connection.

Table 104. PROFIBUS Cable Connections

Parameter Line A Line B

Impedance

Capacity

Resistance

Wire gauge

Conductor area

135–165 Ω (3–20 MHz)

<30 pF/m

<100 Ω/km

>0.64 mm

>0.34 mm

2

100–130 Ω (f >100 kHz)

<60 pf/m

—

>0.53 mm

>0.22 mm

2

Table 105. Recommended Cable

Cable Description

Belden

Olflex

Siemens

PROFIBUS Data Cable

PROFIBUS Cable

SINEC L2 LAN cable for PROFIBUS

Part Number

3079A

21702xx

6XV1830=0AH0

82



Commissioning

The PROFIBUS board is commissioned by inserting it to the Slot A or Slot B. Once the card is inserted to the slot, the device will recognize it and will show a warning for “Device Added”. This warning will be shown for 5 seconds and will go away.

Once the card is detected, the keypad will show the menu for this card in Optional

Card Menu.

Optional Comm Cards Parameters

Once the card is detected, following parameters can be set on keypad for the PROFIBUS.

Figure 38. PROFIBUS Parameter Menu


83


Table 106. PROFIBUS Parameters

Code Parameter Min.

BX.1.1

BX.2.1

BX.2.2

Board Status

2 Slave Address

2 Baud Rate

2

1

Max.

126

10

Unit

BX.2.3

BX.2.4

2 DO I/O Data

2 Operation Mod

1

1

1

2

Note: X will depend on the slot the drive is in,

Slot A = 7, Slot B = 14.

The parameters of every device must be set before connecting to the bus. Especially the parameters “Slave

Address” must be same as set in Master.

Default

0

118

10

1

1

ID (Slot A/Slot B) Note

883/910

1242/1250

1243/1251

1244/1252

1245/1253

Address of the PROFIBUS Slave

Baud Rate for PROFIBUS

1=9.6 kBaud

2=19.2 kBaud

3=93.75 kBaud

4=187.5 kBaud

5=500 kBaud

6=1.5 MBaud

7=3 MBaud

8=6 MBaud

9=12 MBaud

10=Automatic

Drive Profile

1=Standard Telegram

Operation Mode

1=PROFIdrive

2= Echo

Startup Test

Set up the communication with Master and follow below steps.

1.

Set control word value to 0x0400 to get control from

PLC.

2.

Set control word value to 0x047F to give run command from PLC.

3.

Drive is in Run mode.

4.

Set Frequency reference to xx.

5.

Drive follows frequency reference.

6.

Set control word value to 0x047E to give off command from PLC.

7.

Drive is in Off mode.

84



PROFIBUS Overview

PROFIBUS is a vendor independent, open fieldbus standard for a wide range of applications in manufacturing, process and building automation. Vendor independence and openness are guaranteed by the PROFIBUS standard EN 50

170. With PROFIBUS, devices of different manufactures can communicate without special interfaces adjustment.

PROFIBUS can be used for both high-speed time critical data transmission and extensive complex communication tasks.

PROFIBUS DP—Optimized for high speed and inexpensive hookup, this PROFIBUS version is designed especially for communication between automation and control systems and distributed I/O at the device level. PROFIBUS DP can be used to replace parallel signal transmission with 24V or 0 to

20 mA.

The PROFIBUS Family—PROFIBUS specifies the technical and functional characteristics of a serial fieldbus system with decentralized digital controllers can be networked together from the field level to the cell level. PROFIBUS distinguishes between master and slave devices.

Master Devices—Determines the data communication on the bus. A master can send messages without an external request when it holds access rights (the token). Master are also called “active stations” in the PROFIBUS protocol.

Slave Devices are peripheral devices. Typical devices include input/output devices, valves, drives and measuring transmitters. They do not have bus access rights and they can only acknowledge received messages or send messages to the master when requested to do so. Slaves are also called ‘passive stations”.

Profiles—The PROFIBUS DP protocol defines how user data to be transmitted between stations over the bus. User data are not evaluated by the PROFIBUS transmission protocol.

The meaning is specified in the profiles. In addition, the profiles specify how PROFIBUS DP is to be used in the

“PowerXL” PROFIBUS Fieldbus board.

Leading manufacturers of drive technology have jointly defined the PROFIdrive profile. The profile specifies how the drives are to be parameterized and how the set points and actual values are to be transmitted. This enables drives from different vendors to be exchanged. The profile contains necessary specifications for speed control and positioning. It specifies the basic drive functions while leaving sufficient freedom for application-specific expansions and further developments. The profile describes the mapping of the application functions for DP.

PROFIdrive consists of a general part and a bus specific part.

The following properties are defined in the general part.

●

Base Model

●

Parameter model

●

Application Model

Figure 39. PROFIdrive

The PROFIdrive base model describes an automation system in terms of a number of devices and their interrelationships

(application interfaces, parameter access). The base model distinguishes between following device classes.

Communication Services—Two communication services are defined in the PROFIdrive profile; namely, cyclic data exchange and acyclic data exchange.

Cyclic Data Exchange via a Cyclic Data Channel

Motion control system need cyclically updated data during operation for open and closed loop control purposes. This data must be sent to the drive units in the form of set points or transmitted from the drive units in the form of actual values, via the communication systems.

Acyclic Data Exchange via an Acyclic Data Channel

In addition to cyclic data exchange, there is an acyclic parameter channel for exchanging parameters between control/supervisor and drive units. Access to this data is not time critical.


85


Application Classes

The integration of drives into automation solutions depend strongly upon the drive task. To cover the extensive range of drive application from the most simple frequency convertor up to highly dynamic synchronized multi axis systems with a single profile. PROFIdrive defines six application categories but PowerXL PROFIBUS optional card support below application class 1.

Table 107. Application Class

SN Application Class Interface

1 Standard Drive (e.g., pumps, fans, agitators) n-set point

Function

Cyclic I/O data interface

Figure 40. Application Class

86



Control and Status Words

The Control Word (PROFIBUS Parameter number (PNO) = 967) is the principal means for controlling the drive from a fieldbus system. It is sent by the fieldbus master station to the drive, the adapter module acting as a gateway.

The drive switches between its states according to the bit-coded instructions on the Control Word, and returns status information to the master in the Status Word

(PROFIBUS Parameter number (PNO) = 968).

Control Word 1 (STW1)

To improve the exchange of devices of different manufacturers in a control application, we strongly recommend using the device-specific bits only for the control of manufacturer specific functions. The device-specific bits shall not be necessary for the operation of a device in the speed control mode and in the positioning mode (default of the device-specific bits = 0).

Table 108. PROFIdrive Control Word 1—STW1

Bit

0

Value

1

0

Significance

ON

OFF (OFF 1)

1

2

3

1

0

1

0

1

0

No Coast Stop (no OFF 2)

Coast Stop (OFF 2)

No Quick Stop (no OFF 3)

Quick Stop (OFF 3)

Enable Operation (Start)

Disable Operation (Stop)

Comments

“Switched on” condition; voltage at the power converter, i.e. the main contact is closed (if present).

Power-down (the drive returns to the “ready for switching on “condition); the drive is ramped-down along the ramp (RFG) or along the current limit or along the voltage limit of the d.c. link; if standstill is detected, the voltage is isolated; the main contact is opened (if present). During deceleration bit 1 of

ZSW1 is still set.

An OFF command is interruptible.

All “Coast Stop (OFF2)” commands are withdrawn.

Voltage is isolated.

The main contact is then opened (if present) and the drive goes into the “Switching On Inhibited” condition; the motor coasts down to a standstill.

All “Quick Stop (OFF3)” commands are withdrawn.

Quick stop; if required, withdraw the operating enable, the drive is decelerated as fast as possible, e.g., along the current limit or at the voltage limit of the d.c. link, at n / f = 0; if the rectifier pulses are disabled, the voltage is isolated (the contact is opened) and the drive goes into the “Switching On

Inhibited” condition.

A Quick Stop command is not interruptible.

Enable electronics and pulses.

The drive then runs-up to the set point.

The drive coasts down to a standstill (ramp-function generator to 0 or tracking) and goes into the

“Switched on” condition (refer to control word 1, bit 0).

4 1

0

Enable Ramp Generator

Reset Ramp Generator Output of the RFG is set to 0. The main contact remains closed, the converter is not isolated from the line, the drive decelerates along the current limit or along the voltage limit of the d.c. link.

5 1

0

Unfreeze Ramp Generator

Freeze Ramp Generator

6

7

1

0

1

Enable Set point

Disable Set point

Fault Acknowledge (0 R

1)

Freeze the actual set point entered by the ramp-function generator. If Application Class 4 is used Bit 5 is not relevant.

The value selected at the input of the RFG is switched-in.

The value selected at the input of the RFG is set to 0.

The group signal is acknowledged with a positive edge; the drive reaction to a fault depends on the type of fault. If the fault reaction has isolated the voltage, the drive then goes into the “Switching On

Inhibited” condition.

8

0

1

No significance

Jog 1 Ona

9

0

1

0

Jog 1 OFFa

Jog 2 Ona

Jog 2 OFFa

Prerequisite. Operation is enabled, drive is in standstill and STW1 bit 4, 5, 6 = 0. The drive runs up along the ramp of RFG to jogging set point 1.

Drive brakes along the ramp of RFG, if “Jog 1" was previously ON, and goes into “Operation Enabled” when drive comes to a standstill.

N/A

N/A


87


Table 108. PROFIdrive Control Word 1—STW1, continued

Bit

10

11

12

13

14

15

1

0

1

0

1

0

1

0

1

0

Value

1

0

Significance

Control By PLC

No Control By PLC

Device Specific

Device Specific

Device Specific

Device Specific

Device Specific

Device Specific

Device Specific

Device Specific

Device Specific

Device Specific

Comments

N/A

N/A

N/A

N/A

N/A

N/A

N/A

N/A

N/A

N/A

Control via interface, DO I/O Data valid (refer to 6.3.11).

DO I/O Data not valid; expect Sign-Of-Life. If loosing the control priority bit the reaction is device-specific. Possible reactions.

1) speed control. “old” process data is kept,

2) positioning. DO I/O Data are set to 0.

Below is various defined control word (STW1) command.

SN

13

14

15

16

9

10

11

12

17

18

19

20

21

7

8

5

6

3

4

1

2

Table 109. Control Word (STW1)

Control

Word

(STW1)

0x047F

0x045F

0x047F

0x047E

0x047F

0x047D

0x047F

0x047B

0x0400

0x0000

0x040F

0x0407

0x041F

0x0407

0x047F

0x0407

0x047F

0x0477

0x057F

0x0477

0x0480

Control Word Description (STW1)

Set PLC Control

Clear PLC Control

Run Command without RFG

Clear Run Command

Run Command with RFG and without Set point

Clear Run Command

Run Command with RFG and with Set point

Clear Run Command


Set Freeze of Ramp

Clear Freeze of Ramp

OFF 1 Command


OFF 2 Command (Coast Stop)


OFF 3 Command (Quick Stop)


Disable Operation

Run Command with RFG and with Set point At Jog Speed

Disable Operation

Fault Reset bit

Comment

PLC Control should be set in MCU

PLC Control should be reset in MCU

Motor Off as no RAMP Generator

Motor Off as earlier

Motor Off as no Set point Generator


Motor ON with RFG


Motor ON with RFG

Motor ON with Ramp Freeze

Motor ON with Following Ramp Timing

Motor Off with RFG

Motor ON with RFG

Motor Off with Coast

Motor ON with RFG

Motor Off with 0 DECEL Time

Motor ON with RFG


Motor ON at Jog Speed


Fault should get reset

88



9

10

11

12

13

0

1

0

1

0

1

0

1

0

1

0

Status Word 1 (ZSW1)

Table 110. Application Status Word PROFIdrive

Bit

0

Value

1

Significance

Ready To Switch On

Comments

Power supply is switched on, electronics initialized, main contact, if available, has dropped out, pulses are inhibited.

1

2

0

1

0

1

Not Ready To Switch On

Ready To Operate

Not Ready To Operate

Operation Enabled

Refer to control word 1, bit 0.

3

0

1

Operation Disabled

Fault Present

Drive follows set point. This means, that the electronic and pulses are enabled (Refer to control word 1, bit 3), the closed loop control is active and controls the motor and the output of the set point channel is the input for the closed loop control.

Either the pulses are disabled or the drive doesn’t follow the output value of the set point channel.

Unacknowledged faults or currently not acknowledgeable faults (fault messages) are present (in the fault buffer). The fault reaction is fault-specific and device-specific. The acknowledging of a fault may only be successful, if the fault cause has disappeared or has been removed before. If the fault has isolated the voltage, the drive goes into the “Switching On Inhibited” condition, otherwise the drive returns to operation. The related fault numbers are in the fault buffer.

4

5

6

0

1

0

1

0

1

No Fault

Coast Stop Not Activated

(No OFF 2)

Coast Stop Activated

(OFF 2)

Quick Stop Not Activated

(No OFF 3)

Quick Stop Activated

(OFF 3)

Switching On Inhibited

“Coast Stop (OFF 2)” command is present.

“Quick Stop (OFF 3)” command is present.

The drive goes only again in the “Switched On” condition with “No Coast Stop AND No Quick Stop” followed by “ON”. This means that the “Switching On Inhibited” bit is only set back to zero if the OFF command is set after “No Coast Stop AND No Quick Stop.”

7

8

0

1

0

1

Switching On Not Inhibit

Warning Present

No Warning

Speed Error Within Tolerance

Range

Warning information present in the service/maintenance parameter; no acknowledgement.

There is no warning or the warning has disappeared again.

Actual value is within a tolerance band; dynamic violations are permissible for t < tmax, e.g., n=nset±, f=fset±, etc., tmax may be parameterised

Speed Error Out Of Tolerance

Range

Control Requested

No Control Requested f Or n Reached Or Exceeded f Or n Not Reached

Device Specific

Device Specific

Device Specific

Device Specific

Device Specific

Device Specific

The automation system is requested to assume control (refer to 6.3.11.

Control by the automation system is not possible, only possible at the device or by another interface.

Actual value ≥ comparison value (set point) which may be set via the parameter number.

N/A

N/A

N/A

N/A

N/A

N/A


89


Table 110. Application Status Word PROFIdrive, continued

Bit

14

15

Value

1

0

1

0

Significance

Device Specific

Device Specific

Device Specific

Device Specific

Comments

N/A

N/A

N/A

N/A

References

References are 16-bit words containing a sign bit and a 15-bit integer. A negative reference is formed by calculating the 2’s complement from the corresponding positive reference.

5

6

7

8

9

2

3

4

Table 111. References

SN

N2 Data Type

Hex

N2 Data Type

Decimal

1 4000 16384

N2 Data Type

Percentage

100

Frequency in

Decimal

50

3000

2000

1000

0

F000

E000

D000

C000

12288

8192

4096

0

61440

57344

53248

49152

0

–25

–50

74

50

24

–75

–100

0

12

25

37

50

37

25

12

Actual Values

Actual values are 16-bit words containing information on the operation of the drive. The function to be monitored are selected by a drive parameter. The scaling of the integers sent to the master as Actual Values depends on the selected function.

90


General State Machine

State diagrams are defined for the operating modes. In the

PROFIdrive control profile, the controls bits 0 to 3 perform the basic start-up / power down functions whereas the control bits 4 to 15 perform application-oriented control.

Figure 41. General State Diagram


Notes:

STW1 bit x, y = These control word bits shall be set by the control.

ZSW1 bit x, y = These status word bits indicate the actual state.

Standstill detected is an internal result of a stop operation.

a Abbr.: “p.e.” = “Pulses enabled” optional. b The internal condition “fault with ramp stop” also activates this transition.

Information on the general state diagram

●

The green blocks represent states, the arrows represent transitions

●

From several states, several transitions are possible

●

The more points that a transition has, the higher is its priority. A transition without points has the lowest priority

●

The PROFIBUS interfaces between this controller and the

DO has the control priority (PNO 928)

●

ZSW1 Bit 9 is set by the DO

●

STW1 Bit 10 is set by the controller

●

The bits defined for positioning mode are only relevant, if the drive is in the state “S4” operation

●

All stop-reactions caused by faults (Fault with Ramp stop,

Fault with Quick stop, Fault with Coast stop) for the general state machine to switch to state S1 (Switching on Inhibited) or S2 (Ready For switching)


91


DO I/O Data

The set points to the Axis and also the actual from the Axis are transferred as DO I/O data. The DO I/O data is transferred using the cyclic data exchange. The representation of data shall be in big endian format.

The following advantages are obtained due to the telegram configuring and normalization.

●

Interoperability and interchangeability of PROFIdrive

Controllers and Drive Objects

●

Standard components may be simply commissioned

●

Automation mechanisms in the controller application

Signals

A series of signals with appropriate signal numbers is defined to configure the DO I/O Data (set points, actual values).

The following values are permissible for the signal numbers.

●

0 = not assigned

●

1-99 = standard signal numbers (profile-specific signal numbers)

●

100-65535 = signal numbers (device-specific)

The PowerXL PROFIBUS optional card, the defined signal numbers are listed in the following.

5

6

1

2

Table 112. PROFIBUS Option Card

Signal

No.

Significance Abbreviation

Control word 1

Status word 1

Speed set point A

Speed actual value A

STW1

ZSW1

NSOLL_A

NIST_A

Length

16

16

16

16

Standard Telegram 1

Standard telegrams 1 is defined for speed set point interface operations application class (AC1). The standard telegrams are selected when configuring the DO I/O Data.

The standard telegram 1 has the following structure.

● n set interface, 16 bit

1

2

Table 113. Standard Telegram 1

I/O Data

Number Set point

STW1

NSOLL_A

Actual Value

ZSW1

NIST_A

PROFIdrive Profile

The PROFIdrive profile PNU numbers are listed in Appendix A of this manual.

92



DPV1 Acyclic Communication

Base model parameter access, whose structure is defined in the PROFIdrive profile, is always used for communicating the writing/reading parameters for PROFIdrive drives such as

PowerXL.

Under this arrangement, parameters access always consists of two elements. Under this arrangement, parameter access always consists of two elements.

Write request (“Write data set “)

Read request (“Read data set”)

Write request or Request can be send via DPV1 master class

1 or master class 2.

The DP V1 command/response part is used for the standard

DP V1 read/Write on the Slot 0, Index47 data block.

Parameter Requests and Parameter Responses

A parameter consists of three segments.

Request Header

ID for the request and number of parameters which are accessed. Multi-Axis and Modular drives, Addressing of one DO.

Parameter Address

Addressing of a parameter. If several parameters are accessed, there are correspondingly many parameter addresses. The parameter address appears only in the request, not in the response.

Parameter value. Per addressed parameter, there is a segment for the parameter values. Depending on the request ID, parameter values appear only either in the request or in the reply.

Words and Double Words

The following telegram contents are displayed in words (a word or 2 bytes per line). Words or double words will have the most significant byte being transmitted first (big endian).

Table 114. Words and Double Words

Word

Double Word

Byte 1

Byte 1

Byte 3

Byte 2

Byte 2

Byte 4

According to the Base Model Parameter access the structure of the parameter request and parameter response as shown in Table 115 and Table 116.

Table 115. Base Mode Parameter Request

Block Definition Byte n+1

Request Header

1st Parameter Address

Request Reference

Axis-No. / DO-ID

Attribute

Parameter Number (PNU)

Subindex nth Parameter Address

1st Parameter Value (s) (only for request “Change parameter”) nth Parameter Values

Format Values

Byte n

Request ID 0

Axis-No. / DO-ID

No. of Elements

No. of Values

n

0

2

4

… 4 + 6 × (n-1)

4 + 6 × n

4 + 6 × n +...+ (Format_n × Qty_n)

Table 116. Base Model Response

Block Definition

Response Header

1st Parameter Value (s) (only after request “Request”) nth Parameter Values

Byte n+1

Format Values or Error

Values

Byte n n

Request Ref. mirrored Response ID 0

Axis-No. / DO-ID mirrored No. of Parameters = n 2

No.of Values 4

4 +... + (Format_n × Qty_n)


93


Coding

Coding of the fields in parameter request/parameter response of base model parameter access.

Table 117. Field Coding

Field

Request Reference

Data Type

Unsigned 8

Response ID

Axis/DO-ID

No. of Parameters

Attribute

No. of Elements

Parameter Number

Subindex

Unsigned 8

Unsigned 8

Unsigned 8

Unsigned 8

Unsigned 8

Unsigned 16

Unsigned 16

Values

0x00

0x01…0xFF

0x00

0x01

0x02

0x03…0x3F

0x40…0x7F

0x80

0x81

0x82

0x83…0xBF

0xC0…0xFF

0x00

0x01…0xFE

0xFF

0x00

0x01…0x27

0x28…0xFF

0x00

0x10

Reserved

Reserved

Request parameter (+)

Change parameter(+)

Reserved

Manufacturer-specific

Reserved

Request parameter (–)

Change parameter (–)

Reserved


Device-Representative

DO-ID-Number 1–254

Reserved

Reserved

Quantity 1–39

Reserved

Reserved

Value

0x20 Description

0x30 Text

0x40…0x70

0x80…0xF0

0x00

0x01…0xEA

Reserved


Special Function

Quality 1–234

0xEB…0xFF

0x0000

0x0001

0xFFFF

0x0000…

0xFFFF

Reserved

Reserved

Number 1–65535

Number 0–65534

Comment

Zero is not a DO but representative of the access to the drive unit.

There may be an additional limitation through the communication system (telegram length) or optional scalability.

The four less significant bits are reserved for (future) expansion of “No. of Elements” to 12 bits.

Limitation through compatibility with PROFIBUS process data ASE telegram length.

94



Table 117. Field Coding, continued

Field

Format

Data Type

Unsigned 8

No. of Values

Error Number

Unsigned 8

Unsigned 16

Values

0x41

0x42

0x43

0x44

0x00

0x01…0x36

0x37…0x3F

0x40

0x45…0xFF

0x00…0xEA

0xEB…0xFF

0x0000…

0x00FF

Reserved

Data types

Reserved

Zero

Byte

Word

Double word

Error

Reserved

Quantity 0–234

Reserved

Error Numbers

Comment

Every slave shall at least support the data types Byte,

Word and Double Word (mandatory). Write requests by the master preferable use the “correct” data types.

As substitute, Byte, Word, or Double Word are also possible. The master shall be able to interpret all values/data types.

Limitation because of 240 Bytes Data block size

(compatible with former PROFIdrive version 3.1.2).

The more significant byte is reserved.

Fault Code Tracking

3

4

1

2

5

Table 118. Fault Codes

SN

Fault

Code Fault

26

27

28

29

35

Device Change

Device Added

Device Removed

Device Unknown

Comm Bus Fault

6 56 OPT Card Fault

Possible Cause Correction measures

Option Board Changed

Option Board Added

Option Board Removed

Unknown Option Board

Reset

Reset

The data connection between the PROFIBUS master and

Check the installation is correct.

Device option board or slot. The PROFIBUS option board is broken.

Check the board and slot.

Generic Station Description (GSD) File

Please refer GSD file “019D0CFF.gsd”


95


PowerXL PROFIdrive Interface

PowerXL has PROFIdrive profile 4.1, which allows—

●

Direct control of the drive using PROFIBUS Master

●

Full access to all drive parameters

General

Data transfer between PROFIBUS DP master and slave takes place via the input/output data field. The master writes to slave’s output data and the slave answers by sending the contents of its inputs data to master. The content of the input/output data is defined in the device profile. The device profile for drives is PROFIdrive.

PowerXL drive can be controlled by PROFIBUS DP master using ST1 telegram of the PROFIdrive profile.

Siemens Configuration

PLC Configuration Instructions Document

Siemens PLC Setup

Figure 42. PLC Configuration

96


Configuring Hardware and Communication

Connection Step 7

Before using PowerXL DG1 PROFIBUS Slave on PROFIBUS network, PROFIBUS Master is needed which can communicate with PowerXL DG1 PROFIBUS Slave.

The term “configuring” refers to the arranging of racks, modules, distributed I/O (DP) racks, and interface sub modules in a station window.

Basic Procedure to configure and assign parameters to a structure, proceed as shown below.

Figure 43. Basic Procedure



97


IM151-8 PN/DP CPU Configuration Process

Step 1. Open Simatic manager from start menu.

Step 2. Step_2. It will open “New Project” in STEP 7 wizard.

98


Step 3. Select default “next” option.


Step 4. Select language from available option.


99


Step 5. Give a new name to default project and click on to finish option.

Step 6. Simatic Manager will open with new “Demo Project”.

100



Step 7. Delete CPU312 (1) from SIMATIC 300 Station which gets added by default.

Step 8. Select SIMATIC 300 station and right click on “Hardware” option.


101


Step 9. Hardware configuration wizard will open for “Demo Project”.

102



Step 10. Delete “(0) UR” (Universal Rack) as showed which was added by default.


103


Step 11. Now search part no device in hardware catalog as shown below.

Note: If required CPU is unavailable in hardware category, download hardware software package (HSP) for respective CPU (e.g., IM 151-8

PN/DP CPU or part no. 6ES7 151-8AB01-0AB0) from Siemens website.

104



Step 12. Drop and drag selecting respective device in rack section. Configure

Ethernet interface PN-IO with your local network configuration.


105


Step 13. Now search for DP master with part number to attach it with CPU.

106



Step 14. Drop and drag in module of IM 151 8 PN/DP CPU and set station address “10”, transmission rate baud rate “12Mbps” and profile “DP”.


107


108


Step 15. Now install GSD files for “PowerXL DG1 PROFIBUS Card”.



109


Step 16. After successful installation “update catalog”.

110


Step 17. Now search in PROFIBUS DP added GSD file “PowerXL”.



111


Step 18. Double click on “PowerXL DG1 PROFIBUS DP Card” and set card station address and transmission rate. Click “OK”.

112



Step 19. Select standard telegram 1 from available PowerXL DG1 PROFIBUS

Card. Set output address and input address.


113


Step 20. Now save and compile.

114



Step 21. Now select module “IM 151-8 PN/DP CPU” and go to “PLC” option and click on download option.


115


Click on “YES” to restart the module.

LED of (IM 1518-PN/DP CPU) is turned into

“RUN” mode.

116



Step 22. Click on PowerXL DG1 PROFIBUS Card and select “Standard Telegram 1”.

Monitor / Modify wizard will open.


117


118


Appendix A—Parameter ID List

Appendix A—Parameter ID List

Parameter Descriptions

Table 119. Parameter ID List

B10.2.13

1

B10.2.14

1

B10.2.15

1

B10.2.16

1

B10.2.17

1

B10.2.18

1

B10.2.19

1

B10.2.2

1

B10.2.20

1

B10.2.3

1

B10.2.4

1

B10.2.5

1

B10.2.6

1

B10.2.7

1

B10.2.8

1

Menu

Item No.

B10.1.1

1

B10.1.2

1

B10.1.3

1

B10.1.4

1

B10.2.1

1

B10.2.10

1

B10.2.11

1

B10.2.12

1

B10.2.9

1

B11.1.1

1

B11.1.2

1

B11.2.1

1

B11.2.2

1

B11.2.3

1

B12.1.1

1

B12.1.2

1

B12.1.3

1

B12.2.1

1

B12.2.2

1

B12.2.3

1

B13.1.1

1

B13.1.2

1

B13.1.3

1

B14.1.1

1

286

130

131

128

132

922

275

283

284

285

129

280

924

281

282

Modbus

Register

910

920

923

925

893

277

278

279

931

928

927

937

938

910

934

1697

910

276

910

926

552

555

556

910

275

264

265

266

267

276

460

277

274

278

260

275

276

460

279

PROFIBUS

PNU

710

560

570

570

263

277

274

278

756

583

342

581

582

710

550

550

710

279

710

455

451

451

451

710

Note

1 Available on PROFIBUS in October 2014.

2

200

2

203

200

2

2

2

2

201

202

200

2

200

2

200

2

2

2

2

201

201

201

2

201

2

2

2

200

2

2

201

201

201

PROFIBUS

PNU Subindex

200

200

2

201

200

Parameter

Board Status

AI1 Value

AO1 Value

AO2 Value

AI1 Mode

AO1 Filter Time

AO1 Scale

AO1 Inversion

AO1 Offset

AO2 Mode

AO2 Function

AO2 Minimum

AO2 Filter Time

AO2 Scale

AO2 Inversion

AI1 Signal Range

AO2 Offset

AI1 Custom Min

AI1 Custom Max

AI1 Filter Time

AI1 Signal Invert

AO1 Mode

AO1 Function

AO1 Minimum

Board Status

RO1, RO2, RO3

RO1 Function

RO2 Function

RO3 Function

Board Status

PT100 State

PT100 Values

PT100-3,2,1

PT100 Warning Limit

PT100 Fault Limit

Board Status

AC1, AC2, AC3

AC4, AC5, AC6

Board Status


119


Table 119. Parameter ID List, continued

Menu

Item No.

B3.1.3

1

B3.1.4

1

B3.2.1

1

B3.2.10

1

B3.2.11

1

B3.2.12

1

B3.2.13

1

B3.2.14

1

B3.2.15

1

B3.2.16

1

B3.2.17

1

B3.2.18

1

B3.2.19

1

B3.2.2

1

B14.2.1

1

B14.2.2

1

B14.2.3

1

B14.2.4

1

B2.1.1

1

B2.1.2

1

B2.1.3

1

B2.1.4

1

B2.1.5

1

B2.2.1

1

B2.2.2

1

B2.2.3

1

B2.2.4

1

B3.1.1

1

B3.1.2

1

B3.2.20

1

B3.2.3

1

B3.2.4

1

B3.2.5

1

B3.2.6

1

B3.2.7

1

B3.2.8

1

B3.2.9

1

B4.1.1

1

B4.1.2

1

B4.2.1

1

B4.2.2

1

B4.2.3

1

B5.1.1

1

B5.2.1

1

Modbus

Register

898

269

270

271

272

273

124

897

899

919

236

239

237

240

887

241

242

243

890

883

894

883

889

888

891

1250

1251

1252

1253

883

900

540

541

551

883

901

127

896

235

238

274

125

126

123

PROFIBUS

PNU

276

460

279

277

274

278

260

570

570

263

277

274

278

275

753

461

461

461

343

710

560

710

550

754

593

3201

3202

3203

3200

710

455

451

451

451

710

342

267

276

460

279

275

264

265

266

Note


101

101

101

101

100

100

100

100

102

1

100

100

100

101

100

1

1

100

1

1

100

101

2

2

2

2

PROFIBUS

PNU Subindex

100

100

100

100

100

100

100

101

102

100

1

101

101

1

101

100

100

100

Parameter

Slave Address

Baud Rate

DO IO Data

Operate Mode

Board Status

DI1, DI2, DI3

DO1, DO2, DO3

Thermistor Resistor

Thermistor State

DO1 Function

DO2 Function

DO3 Function

Thermistor Config

Board Status

AI1 Value

AO1 Value

AO2 Value

AI1 Mode

AO1 Filter Time

AO1 Scale

AO1 Inversion

AO1 Offset

AO2 Mode

AO2 Function

AO2 Minimum

AO2 Filter Time

AO2 Scale

AO2 Inversion

AI1 Signal Range

AO2 Offset

AI1 Custom Min

AI1 Custom Max

AI1 Filter Time

AI1 Signal Invert

AO1 Mode

AO1 Function

AO1 Minimum

Board Status

RO1, RO2, RO3

RO1 Function

RO2 Function

RO3 Function

Board Status

PT100-3,2,1

120




Menu

Item No.

M12

M13

M14

M15

M16

M17

M18

B9.2.1

1

B9.2.2

1

B9.2.3

1

B9.2.4

1

M1

M10

M11

B5.2.2

1

B5.2.3

1

B6.1.1

1

B6.1.2

1

B6.1.3

1

B7.1.1

1

B7.2.1

1

B7.2.2

1

B7.2.3

1

B7.2.4

1

B9.1.1

1

B9.1.2

1

B9.1.3

1

B9.1.4

1

B9.1.5

1

M29

M3

M30

M31

M25

M26

M27

M28

M19

M2

M20

M21

M22

M23

M24

Modbus

Register

10

11

25

575

12

13

576

244

245

246

916

1

9

15

1244

1245

910

915

914

917

913

338

339

883

908

1696

883

1242

1243

573

2

16

18

562

563

569

571

14

24

557

558

559

560

561

PROFIBUS

PNU

560

560

570

570

550

550

550

461

461

461

343

502

822

2

3203

3200

710

550

550

593

753

581

582

710

550

550

710

3201

3202

3125

3125

3101

3101

3101

503

2150

2864

754

1

455

3103

3125

3125

3125

Note


0

1

0

1

4

1

2

0

2

203

0

200

200

201

202

103

100

100

100

100

100

200

PROFIBUS

PNU Subindex

1

1

100

1

0

1

3

4

0

1

2

0

0

2

0

0

0

0

0

0

3

6

Parameter

PT100 Warning Limit

PT100 Fault Limit

Board Status

AC1, AC2, AC3

AC4, AC5, AC6

Board Status

Slave Address

Baud Rate

DO IO Data

Operate Mode

Board Status

DI1, DI2, DI3

DO1, DO2, DO3

Thermistor Resistor

Thermistor State

DO1 Function

DO2 Function

DO3 Function

Thermistor Config

Output Frequency

Motor Temperature

Torque Reference

Analog Input 1

Analog Input 2

Analog Output 1

Analog Output 2

DI1, DI2, DI3

DI4, DI5, DI6

DI7, DI8

DO1

Freq Reference

RO1, RO2, RO3

TC1, TC2, TC3

Interval 1

Interval 2

Interval 3

Interval 4

Interval 5

Timer 1

Timer 2

Timer 3

Motor Speed

PID1 Set Point

PID1 Feedback


121



Menu

Item No.

P1.13

P1.14

P1.2

P1.3

P1.4

P1.5

P1.6

M7

M8

M9

P1.1

P1.10

P1.11

P1.12

M42

M43

M5

M6

M39

M4

M40

M41

M32

M33

M34

M35

M36

M37

M38

P1.7

P1.8

P1.9

P10.1

1

P10.10

1

P10.11

1

P10.12

1

P10.13

1

P10.14

1

P10.15

1

P10.16

1

P10.17

1

P10.18

1

P10.19

1

P10.2

1

Modbus

Register

137

1679

102

103

104

113

112

6

7

8

101

140

135

136

4

5

28

30

39

3

26

27

34

36

38

20

22

23

32

1312

1313

1314

1315

1316

1317

1295

115

110

111

1294

1306

1307

1309

1311

PROFIBUS

PNU

437

622

20

130

134

210

217

501

501

822

20

416

408

436

947

327

507

513

2133

504

1911

580

2167

2166

2133

2150

2864

2167

2166

2110

2168

2169

2136

2137

2138

2101

215

211

216

2100

2852

2170

2179

2151

Note


0

3

1

0

0

0

0

0

1

6

0

0

0

0

0

0

1

0

1

1

1

0

1

0

0

PROFIBUS

PNU Subindex

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

Parameter

PID1 Error Value

PID1 Output

PID1 Status

PID2 Set Point

PID2 Feedback

PID2 Error Value

PID2 Output

PID2 Status

Motor Current

Running Motors

PT100 Temperature

Last Active Fault

Multi-Monitoring

Motor Torque

Motor Power

Motor Voltage

DC-link Voltage

Unit Temperature

Min Frequency

Local/Remote Select

Remote 1 Control Place

Local Reference

Remote 1 Reference

Reverse Enable

Max Frequency

Accel Time 1

Decel Time 1

Motor Nom Current

Motor Nom Speed

Motor PF

Motor Nom Voltage

Motor Nom Frequency

PID1 Control Gain

PID1 Dead Band Delay

PID1 Keypad Set Point 1


PID1 Ramp Time

PID1 Set Point 1 Source

PID1 Set Point 1 Min

PID1 Set Point 1 Max

PID1 Set Point 1 Sleep Enable

PID1 Set Point 1 Sleep Freq

PID1 Set Point 1 Sleep Delay

PID1 Control ITime

122




Menu

Item No.

P10.34

1

P10.35

1

P10.36

1

P10.37

1

P10.38

1

P10.39

1

P10.4

1

P10.40

1

P10.41

1

P10.42

1

P10.43

1

P10.44

1

P10.45

1

P10.46

1

P10.20

1

P10.21

1

P10.22

1

P10.23

1

P10.24

1

P10.25

1

P10.26

1

P10.27

1

P10.28

1

P10.29

1

P10.3

1

P10.30

1

P10.31

1

P10.32

1

P10.33

1

P10.47

1

P10.48

1

P10.49

1

P10.5

1

P10.6

1

P10.7

1

P10.8

1

P10.9

1

P11.1

1

P11.10

1

P11.11

1

P11.12

1

P11.13

1

P11.14

1

P11.15

1

Modbus

Register

1340

1341

1342

1343

1344

1345

1352

1334

1335

1336

1337

1338

1339

1297

1327

1329

1296

1330

1331

1332

1333

1318

1320

1321

1322

1323

1324

1325

1326

1356

1368

1369

1371

1373

1374

1375

1353

1354

1355

1298

1300

1302

1303

1304

PROFIBUS

PNU

2810

2811

2812

2815

2816

2817

2830

2173

2117

2181

2182

2800

2801

2870

2143

2157

2102

2171

2153

2112

2172

2139

2154

2116

2177

2178

2140

2141

2142

2100

2852

2170

2179

2151

2110

2168

2831

2835

2836

2871

2872

2873

2850

2851

Note


0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

PROFIBUS

PNU Subindex

1

1

1

0

0

0

0

1

1

1

1

0

0

0

0

0

0

0

Parameter

PID1 Set Point 1 Wake Up Level

PID1 Set Point 1 Boost







PID1 Set Point 2 Wake Up Level


PID1 Control DTime

PID1 Feedback Function

PID1 Feedback Gain

PID1 Feedback 1 Source

PID1 Feedback 1 Min

PID1 Feedback 1 Max


PID1 Feedback 2 Min

PID1 Feedback 2 Max

PID1 Feedforward Func

PID1 Feedforward Gain

PID1 Process Unit

PID1 Feedforward 1 Source

PID1 Feedforward 1 Min

PID1 Feedforward 1 Max




PID1 Set Point 1 Comp Enable

PID1 Set Point 1 Comp Max



PID1 Process Unit Min

PID1 Process Unit Max

PID1 Process Unit Decimal

PID1 Error Inversion

PID1 Dead Band

PID2 Control Gain

PID2 Dead Band Delay



PID2 Ramp Time




123



Menu

Item No.

P11.3

1

P11.30

1

P11.31

1

P11.32

1

P11.33

1

P11.34

1

P11.35

1

P11.36

1

P11.37

1

P11.38

1

P11.39

1

P11.4

1

P11.40

1

P11.41

1

P11.16

1

P11.17

1

P11.18

1

P11.19

1

P11.2

1

P11.20

1

P11.21

1

P11.22

1

P11.23

1

P11.24

1

P11.25

1

P11.26

1

P11.27

1

P11.28

1

P11.29

1

P11.5

1

P11.6

1

P11.7

1

P11.8

1

P11.9

1

P12.1

1

P12.2

1

P11.42

1

P11.43

1

P11.44

1

P11.45

1

P11.46

1

P11.47

1

P11.48

1

P11.49

1

Modbus

Register

1398

1399

1400

1401

1359

1402

1403

1358

1392

1393

1394

1395

1396

1397

1384

1385

1386

1387

1388

1389

1391

1376

1377

1378

1379

1357

1380

1382

1383

1360

1362

1364

1365

1366

105

106

1404

1405

1406

1407

1414

1415

1416

1417

PROFIBUS

PNU

2181

2182

2800

2801

2870

2810

2811

2102

2171

2153

2112

2172

2173

2117

2177

2178

2140

2141

2142

2143

2157

2169

2136

2137

2138

2101

2139

2154

2116

2871

2872

2873

5

5

2850

2851

2812

2815

2816

2817

2830

2831

2835

2836

Note


1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

PROFIBUS

PNU Subindex

1

1

1

1

1

1

1

1

2

1

1

1

1

1

1

1

1

1

Parameter





PID2 Control I Time

PID2 Set Point 1 WakeUp Level








PID2 Set Point 2 WakeUp Level


PID2 Control D Time

PID2 Feedback Func

PID2 Feedback Gain


PID2 Feedback 1 Min

PID2 Feedback 1 Max


PID2 Feedback 2 Min

PID2 Feedback 2 Max

PID2 Feedforward Func

PID2 Feedforward Gain

PID2 Process Unit







PID2 Set Point1 Comp Enable

PID2 Set Point1 Comp Max



PID2 Process Unit Min

PID2 Process Unit Max

PID2 Process Unit Decimal

PID2 Error Inversion

PID2 Dead Band

Preset Speed 1

Preset Speed 2

124




Menu

Item No.

P14.6

1

P14.7

1

P15.1

1

P15.2

1

P15.3

1

P15.4

1

P15.5

1

P13.7

1

P13.8

1

P14.1

1

P14.2

1

P14.3

1

P14.4

1

P14.5

1

P12.3

1

P12.4

1

P12.5

1

P12.6

1

P12.7

1

P13.1

1

P13.12

1

P13.13

1

P13.14

1

P13.15

1

P13.16

1

P13.2

1

P13.3

1

P13.4

1

P13.6

1

P16.7

1

P16.8

1

P16.9

1

P17.1

1

P17.2

1

P17.3

1

P17.4

1

P15.6

1

P16.1

1

P16.10

1

P16.2

1

P16.3

1

P16.4

1

P16.5

1

P16.6

1

Modbus

Register

266

265

535

221

537

564

565

305

300

254

263

262

255

251

1638

1639

1640

296

297

303

304

118

119

120

121

122

295

1636

1637

1420

1421

1422

1418

544

542

543

554

577

1423

578

579

580

581

1419

PROFIBUS

PNU

28

1

1

2214

2217

538

638

50

28

2227

2222

2223

2222

2204

3401

3401

140

3400

3400

420

50

5

5

5

5

5

53

3401

3401

8413

8416

8417

1801

1802

1800

1802

1

8402

8415

8409

8407

8403

8408

8410

Note


0

0

0

0

1

0

0

0

0

3

0

2

1

0

1

2

3

1

0

1

7

0

5

6

3

4

PROFIBUS

PNU Subindex

0

0

0

0

0

0

0

1

1

0

0

0

0

11

0

2

5

6

Parameter

Preset Speed 3

Preset Speed 4

Preset Speed 5

Preset Speed 6

Preset Speed 7

Torque Limit

Window Pos Width

Window Neg Width

Window Pos Off Limit

Window Neg Off Limit

Torque Reference Filter TC

Torque Limit Control P

Torque Limit Control I

Torque Ref Select

Torque Ref Max

Torque Ref Min

Torque Control Freq Min

DC-Brake Current

Start DC-Brake Time

Stop DC-Brake Frequency

Stop DC-Brake Time

Brake Chopper

Flux Brake

Flux Brake Current

Fire Mode Function

Fire Mode Ref Select Function

Fire Mode Min Frequency

Fire Mode Freq Ref 1

Fire Mode Freq Ref 2

Smoke Purge Frequency

Motor Nom Current 2

Excitation Current 2

Motor Nom Speed 2

Motor PF 2

Motor Nom Volt 2

Motor Nom Freq 2

Stator Resistor 2

Rotor Resistor 2

Leak Inductance 2

Mutual Inductance 2

Bypass Enable

Bypass Start Delay

Auto Bypass

Auto Bypass Delay


125



Menu

Item No.

P18.8

1

P18.9

1

P19.1

1

P19.10

1

P19.11

1

P19.12

1

P19.13

1

P19.14

1

P19.15

1

P19.16

1

P19.17

1

P19.18

1

P19.19

1

P19.2

1

P17.5

1

P17.6

1

P17.7

1

P17.8

1

P17.9

1

P18.1

1

P18.10

1

P18.11

1

P18.12

1

P18.2

1

P18.3

1

P18.4

1

P18.5

1

P18.6

1

P18.7

1

P19.20

1

P19.21

1

P19.22

1

P19.23

1

P19.24

1

P19.25

1

P19.26

1

P19.27

1

P19.28

1

P19.29

1

P19.3

1

P19.30

1

P19.31

1

P19.4

1

P19.5

1

Modbus

Register

524

525

503

505

526

527

493

349

348

491

522

499

501

523

485

343

344

350

346

345

347

549

342

483

484

547

546

548

545

513

533

517

515

534

518

519

530

531

511

532

528

507

509

529

PROFIBUS

PNU

3123

3124

3120

3121

3122

3123

3121

1902

1903

3120

3124

3120

3121

3122

118

1922

1923

1909

1904

1900

1901

1803

1803

1803

1803

1803

1911

636

118

3100

3102

3122

3100

3102

3123

3124

3124

3120

3121

3122

3123

3124

3100

3102

Note


3

3

2

2

2

2

1

2

0

0

0

0

0

0

0

1

0

0

0

0

4

0

2

3

0

1

PROFIBUS

PNU Subindex

1

1

0

0

0

4

4

0

0

2

2

4

4

3

4

3

3

0

Interval 4 From Day

Interval 4 To Day

Interval 1 Off Time

Interval 4 Channel

Interval 5 On Time

Interval 5 Off Time

Interval 5 From Day

Interval 5 To Day

Interval 5 Channel

Timer 1 Duration

Timer 1 Channel

Timer 2 Duration

Timer 2 Channel

Interval 1 From Day

Timer 3 Duration

Timer 3 Channel

Interval 1 To Day

Interval 1 Channel

Parameter

Overcurrent Bypass Enable

IGBT Fault Bypass Enable

4mA Fault Bypass Enable

Undervoltage Bypass Enable

Overvoltage Bypass Enable

Number of Motors

Damper Start

Damper Time Out

Damper Delay

Bandwidth

Bandwidth Delay

Interlock Enable

Include Freq Converter

Auto-Change Enable

Auto-Change Interval

Auto-Change Freq Limit

Auto-Change Motor Limit

Interval 1 On Time

Interval 2 Channel

Interval 3 On Time

Interval 3 Off Time

Interval 3 From Day

Interval 3 To Day

Interval 3 Channel

Interval 4 On Time

Interval 4 Off Time

126




Menu

Item No.

P2.2

1

P2.20

1

P2.21

1

P2.22

1

P2.3

1

P2.4

1

P2.5

1

P2.6

1

P2.7

1

P2.8

1

P2.9

1

P20.1.1

1

P20.1.2

1

P20.1.3

1

P2.13

1

P2.14

1

P2.15

1

P2.16

1

P2.17

1

P2.18

1

P2.19

1

P19.6

1

P19.7

1

P19.8

1

P19.9

1

P2.1

1

P2.10

1

P2.11

1

P2.12

1

P20.1.4

1

P20.1.5

1

P20.1.6

1

P20.1.7

1

P20.1.8

1

P20.2.1

1

P20.2.10

1

P20.2.11

1

P20.2.12

1

P20.2.13

1

P20.2.14

1

P20.2.15

1

P20.2.16

1

P20.2.2

1

P20.2.3

1

Modbus

Register

181

178

179

180

1556

1557

1558

175

134

144

145

176

177

174

184

185

182

189

186

187

188

222

133

223

183

495

497

520

521

595

596

598

599

100

587

584

1559

1560

1561

1562

1563

586

593

594

PROFIBUS

PNU

267

268

271

272

442

442

442

260

262

35

34

264

265

266

264

265

266

267

268

271

272

263

262

263

260

3120

3121

3122

3123

3272

3270

3273

3265

3274

3221

3222

442

442

442

442

442

3220

3290

3232

Note


0

0

0

0

0

0

1

0

0

1

1

1

1

1

1

1

1

1

1

1

0

0

1

1

1

1

PROFIBUS

PNU Subindex

0

0

0

0

0

7

0

0

0

0

0

5

6

3

4

0

1

2

Parameter

Interval 2 On Time

Interval 2 Off Time

Interval 2 From Day

Interval 2 To Day

AI1 Mode

AI1 Joystick Offset

AI2 Mode

AI2 Signal Range

AI2 Custom Min

AI2 Custom Max

AI2 Filter Time

AI2 Signal Invert

AI2 Joystick Hyst

AI2 Sleep Limit

AI2 Sleep Delay

AI1 Signal Range

AI2 Joystick Offset

AI Ref Scale Min Value

AI Ref Scale Max Value

AI1 Custom Min

AI1 Custom Max

AI1 Filter Time

AI1 Signal Invert

AI1 Joystick Hyst

AI1 Sleep Limit

AI1 Sleep Delay

FB Data Output 1 Sel








RS485 Comm Set

Comm Timeout Modbus RTU

BACnet Baud Rate

MAC Address

Instance Number

Comm Timeout BACnet

Protocol Status

Fault Code

Slave Address

Baud Rate


127



Menu

Item No.

P20.3.5

1

P20.3.6

1

P20.3.7

1

P20.3.8

1

P21.1.1

P21.1.10

P21.1.11

P21.1.12

P21.1.13

P21.1.14

P21.1.15

P21.1.16

P21.1.2

1

P21.1.3

P20.2.4

1

P20.2.5

1

P20.2.6

1

P20.2.7

1

P20.2.8

1

P20.2.9

1

P20.3.1

1

P20.3.12

1

P20.3.13

1

P20.3.14

1

P20.3.15

1

P20.3.16

1

P20.3.2

1

P20.3.3

1

P20.3.4

1

P21.1.4

P21.1.5

P21.1.6

P21.1.7

P21.1.8

P21.1.9

P21.2.1

P21.2.2

P21.2.3

P21.3.1

P21.3.2

P21.3.3

P21.4.1

1

P21.4.10

P21.4.11

Modbus

Register

630

631

632

633

634

142

619

1513

1501

1503

1505

340

628

629

613

614

615

616

1507

1509

1511

585

588

589

590

591

592

1500

612

648

566

637

639

642

644

646

647

620

621

623

624

625

627

640

PROFIBUS

PNU

324

330

627

362

366

256

976

3242

3243

3244

3245

323

326

330

3236

3237

3238

3239

3246

3247

3248

3224

3225

3226

3227

3228

3229

3249

3235

206

207

2206

2200

209

3000

871

322

302

302

305

320

304

328

207

Note


0

0

0

1

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

PROFIBUS

PNU Subindex

0

0

0

1

0

0

2

0

4

0

0

0

0

0

1

0

0

0

Parameter

Parity Type

Protocol Status

Slave Busy

Parity Error

Slave Fault

Last Fault Response

IP Address Mode

Protocol Status

Slave Busy

Parity Error

Slave Failure

Last Fault Response

Active IP Address

Active Subnet Mask


MAC Address

Static IP Address

Static Subnet Mask


Language

Default Page

Timeout Time

Contrast Adjust

Backlight Time

Fan Control

HMI ACK Timeout

HMI Retry Number

Application

Parameter Sets

Up To Keypad

Down From Keypad

Parameter Comparison

Password

Parameter Lock

Multimonitor Set

Keypad Software Version

Motor Control Software Version

Application Software Version

Brake Chopper Stat

Brake Resistor

Serial Number

Real Time Clock

Trip Power Hr Count

Clear Trip Power Count

128




Menu

Item No.

P3.22

P3.23

P3.24

1

P3.25

1

P3.26

1

P3.27

1

P3.28

1

P3.16

P3.17

1

P3.18

1

P3.19

1

P3.2

P3.20

1

P3.21

P21.4.9

P3.1

P3.10

1

P3.11

1

P3.12

1

P3.13

1

P3.14

1

P3.15

P21.4.2

P21.4.3

P21.4.4

P21.4.5

P21.4.6

P21.4.7

P21.4.8

P3.36

1

P3.37

1

P3.38

1

P3.39

1

P3.4

P3.40

1

P3.41

1

P3.29

1

P3.3

1

P3.30

1

P3.31

1

P3.32

1

P3.33

1

P3.34

1

P3.35

1

Modbus

Register

197

209

217

539

202

219

220

201

215

203

204

190

216

196

207

550

553

195

636

143

205

206

583

582

601

603

606

604

635

208

210

211

212

881

213

214

199

224

225

226

536

191

351

352

PROFIBUS

PNU

406

407

403

1800

402

402

402

400

402

421

421

414

405

406

870

423

432

432

432

2134

2134

435

790

3001

520

522

521

806

322

415

1910

1910

1910

409

1910

1910

438

414

410

410

400

3104

3104

3104

Note


0

3

1

0

0

0

5

0

5

5

4

1

0

2

0

0

1

0

1

2

0

3

1

0

0

0

PROFIBUS

PNU Subindex

0

0

1

1

2

8

0

3

4

2

0

0

1

0

1

4

2

3

Parameter

RTC Battery Status

Daylight Saving

Total MWh Count

Total Power Day Count

Total Power Hr Count

Trip MWh Count

Clear Trip MWh Count

Trip Power Day Count

Start/Stop Logic

Preset Speed B0

Preset Speed B1

Preset Speed B2

PID1 Control Enable

PID2 Control Enable

Accel/Decel Time Set

Accel/Decel Prohibit

No Access To Param

Accel Pot Value

Decel Pot Value

Start Signal 1

Reset Pot Zero

Remote Control

Local Control

Remote 1/2 Select

Second Motor Para Select

Bypass Start

DC Brake Enable

Smoke Mode

Fire Mode

Fire Mode Ref Select

Start Signal 2

PID1 Set Point Select

PID2 Set Point Select

Jog Enable

Start Timer 1

Start Timer 2

Start Timer 3

AI Ref Source Select

Motor Interlock 1

Motor Interlock 2

Motor Interlock 3

Thermistor Input Select

Motor Interlock 4

Motor Interlock 5


129



Menu

Item No.

P5.10

1

P5.11

1

P5.12

1

P5.13

1

P5.14

1

P5.15

1

P5.16

1

P4.4

1

P4.5

1

P4.6

1

P4.7

1

P4.8

1

P4.9

1

P5.1

P4.1

1

P4.10

1

P4.11

1

P4.12

1

P4.13

1

P4.14

1

P4.2

1

P4.3

1

P3.42

P3.43

1

P3.5

P3.6

P3.7

P3.8

P3.9

P5.24

1

P5.25

1

P5.26

1

P5.27

1

P5.28

1

P5.29

1

P5.3

P5.17

1

P5.18

1

P5.19

1

P5.2

P5.20

1

P5.21

1

P5.22

1

P5.23

1

Modbus

Register

160

161

162

163

164

165

166

147

150

148

173

228

229

151

232

230

233

231

234

146

149

193

200

194

227

747

1246

198

192

1349

1351

1408

1409

1411

1413

153

167

168

170

152

171

172

1346

1347

PROFIBUS

PNU

1102

1200

1100

2205

2205

1222

822

277

274

278

275

276

460

461

279

277

274

278

275

460

279

402

400

400

276

400

1804

421

402

2862

2863

2860

2861

2862

2863

451

1203

1103

1504

451

1204

1404

2860

2861

Note


0

1

0

0

1

0

0

1

0

0

0

0

0

1

1

1

1

1

1

7

16

0

2

0

3

0

PROFIBUS

PNU Subindex

0

0

1

0

0

0

0

1

1

1

1

0

0

0

0

0

1

0

Parameter

Emergency Stop

Bypass Overload

Reverse

Ext. Fault Close

Ext. Fault Open

Fault Reset

Run Enable

AO1 Mode

AO2 Minimum

AO2 Filter Time

AO2 Scale

AO2 Inversion

AO2 Offset

AO1 Function

AO1 Minimum

AO1 Filter Time

AO1 Scale

AO1 Inversion

AO1 Offset

AO2 Mode

AO2 Function

DO1 Function

Torque Limit Supv Val

Ref Limit Supv

Ref Limit Supv Val

Ext Brake Off Delay

Ext Brake On Delay

Temp Limit Supv

Temp Limit Supv Val

Power Limit Supv

Power Limit Supv Val

AI Supv Select

RO1 Function

AI Limit Supv

AI Limit Supv Val

PID1 Superv Enable

PID1 Superv Upper Limit

PID1 Superv Lower Limit

PID1 Superv Delay

PID2 Superv Enable

PID2 Superv Upper Limit

PID2 Superv Lower Limit

PID2 Superv Delay

RO2 Function

130




Menu

Item No.

P7.21

P7.22

P7.23

P7.4

P7.5

P7.6

P7.7

P7.15

P7.16

P7.17

P7.18

P7.19

P7.2

P7.20

P6.2

P6.3

P7.1

P7.10

P7.11

P7.12

P7.13

P7.14

P5.4

P5.5

1

P5.6

1

P5.7

1

P5.8

1

P5.9

1

P6.1

P8.14

P8.15

P8.16

P8.17

P8.18

P8.19

P8.2

P8.20

P7.8

P7.9

P8.1

P8.10

P8.11

P8.12

P8.13

Modbus

Register

264

267

268

116

114

117

156

256

257

258

259

260

139

261

247

248

249

250

752

753

138

253

538

154

155

157

158

159

751

299

1574

1576

1585

1591

1592

107

1593

169

252

287

288

1665

294

298

PROFIBUS

PNU

43

639

151

621

622

1

111

41

42

41

42

41

437

42

117

117

130

134

2000

2001

408

620

451

1201

1101

1201

1101

1202

2002

340

20

20

140

2406

2405

281

2400

423

620

255

390

341

626

2901

Note


6

0

0

7

3

0

0

0

2

0

0

9

4

1

1

1

0

0

0

0

0

0

1

2

1

2

0

0

1

1

1

0

1

1

1

0

0

1

0

0

0

1

2

0

PROFIBUS

PNU Subindex Parameter

RO3 Function

Freq Limit 1 Supv

Freq Limit 1 Supv Val

Freq Limit 2 Supv

Freq Limit 2 Supv Val

Torque Limit Supv

Logic Function Select

Logic Operation Input A

Logic Operation Input B

Remote 2 Control Place

Stop Mode

Ramp 1 Shape

Ramp 2 Shape

Accel Time 2

Decel Time 2

Skip F1 Low Limit

Skip F1 High Limit

Skip F2 Low Limit

Skip F2 High Limit

Skip F3 Low Limit

Remote 2 Reference

Skip F3 High Limit

Prohibit Accel/Decel Ramp

Power Loss Function

Power Loss Time

Keypad Direction

Keypad Stop

Jog Reference

Motor Pot Ramp Time

Motor Pot Ref Reset

Start Mode

Motor Control Mode

Switching Frequency

Sine Filter Enable

Overvoltage Control

Load Drooping

Identification

Neg Frequency Limit

Pos Frequency Limit

Frequency Ramp Out FilterTime Constant

Speed Error Filter Time Constant

Speed Error Band Stop Frequency

Current Limit

Speed Control Kp


131



Menu

Item No.

P8.41

P8.42

P8.43

P8.44

P8.45

P8.46

P8.47

P8.35

P8.36

P8.37

P8.38

P8.39

P8.4

P8.40

P8.28

P8.29

P8.3

P8.30

P8.31

P8.32

P8.33

P8.34

P8.21

P8.22

P8.23

P8.24

P8.25

P8.26

P8.27

P8.54

P8.55

P8.56

P8.57

P8.6

P8.7

P8.8

P8.9

P8.48

P8.49

P8.5

P8.50

P8.51

P8.52

P8.53

Modbus

Register

1622

1623

1624

1625

1628

1630

1631

1611

1612

1614

1615

1620

108

1621

1601

1602

109

1603

1604

1605

1607

1608

1594

1595

1596

1597

1598

1599

1600

1425

1426

1427

775

290

291

292

293

1632

1633

289

1634

1635

1667

1424

PROFIBUS

PNU

132

105

118

118

1

2902

420

2420

2421

283

283

254

61

223

36

37

282

282

2406

30

60

31

2401

2400

2400

2403

2403

2410

2404

24

23

24

221

224

225

223

27

2

36

23

37

506

133

218

Note


0

0

0

0

0

0

0

0

3

0

0

0

4

3

13

0

1

1

0

0

0

2

0

1

1

0

0

0

0

0

1

1

1

0

1

0

1

1

0

0

1

0

0

3

PROFIBUS

PNU Subindex Parameter

Speed Control Ti

Speed Control Kp At Field Weakening

Speed Control Kp Below F0

Speed Control F0

Speed Control F1

Speed Control Kp Below T0

Speed Control T0

Speed Control Kp Filter Time Constant

Motoring Torque Limit

V/Hz Optimization

Generator Torque Limit

Torque Limit Forward

Torque Limit Reverse

Motoring Power Limit

Generator Power Limit

Acc Compensation Time Constant

Acc Compensation Filter Time Constant

Positive Iq Current Limit

Negative Iq Current Limit

Flux Reference

V/Hz Ratio

Stop State Magnetization

Start Boost Rise Time

Flux Current Ramp Time

Zero Speed Start Time

Zero Speed Stop Time

Droop Frequency

Droop Control Filter Time Constant

Startup Torque Selection

Torque Memory Start

Startup Torque Forward

Field Weakening Point

Startup Torque Reverse

Startup Torque Actual

Startup Torque Time

Stator Resistor

Rotor Resistor

Leak Inductance

Mutual Inductance

Excitation Current

Voltage at FWP

V/Hz Mid Frequency

V/Hz Mid Voltage

Zero Frequency Voltage

132



Menu

Item No.

P9.3

P9.30

P9.31

P9.32

P9.33

P9.34

P9.35

P9.23

P9.24

P9.25

P9.26

P9.27

P9.28

P9.29

P9.16

P9.17

P9.18

P9.19

1

P9.2

P9.20

P9.21

P9.22

P9.1

P9.10

P9.11

P9.12

P9.13

P9.14

P9.15

P9.36

P9.37

P9.4

P9.5

P9.6

P9.7

P9.8

P9.9

R11

R12

Modbus

Register

307

327

329

328

336

955

337

1564

321

322

323

324

325

326

331

750

334

335

318

319

320

333

306

312

313

314

315

316

317

1256

1257

332

330

308

309

310

311

782

141

PROFIBUS

PNU

840

845

845

845

845

840

840

840

846

846

847

845

845

845

1

861

840

840

1013

1013

1011

840

840

1011

840

1010

1010

1010

840

840

840

840

840

840

840

840

1012

2

1

0

2

8

12576

13080

9008

17168

5

6

35344

29536

35345

28688

12592

1

2

0

0

36864

3

4

7

0

29953

35088

16912

0

1

1

2

28979

0

1

1

28978

PROFIBUS

PNU Subindex

29520

0

28963

0

Parameter

4mA Input Fault

Motor Thermal Time

Stall Protection

Stall Current Limit

Stall Time Limit

Stall Frequency Limit

Underload Protection

Underload Fnom Torque

Underload F0 Torque

Underload Time Limit

Thermistor Fault Response

4mA Fault Frequency

Line Start Lockout

Fieldbus Fault Response

OPTCard Fault Response

Unit Under Temp Prot

Wait Time

Trail Time

Start Function

Undervoltage Attempts

Overvoltage Attempts

Overcurrent Attempts

External Fault

4mA Fault Attempts

Motor Temp Fault Attempts

External Fault Attempts

Underload Attempts

RTC Fault

PT100 Fault Response

Replace Battery Fault Response

Replace Fan Fault Response

Input Phase Fault

Uvolt Fault Response

Output Phase Fault

Ground Fault

Motor Thermal Protection

Motor Thermal F0 Current

Keypad Torque Ref

Keypad Reference


Note



133


134




135


136


Eaton is dedicated to ensuring that reliable, efficient and safe power is available when it’s needed most. With unparalleled knowledge of electrical power management across industries, experts at Eaton deliver customized, integrated solutions to solve our customers’ most critical challenges.

Our focus is on delivering the right solution for the application.

But, decision makers demand more than just innovative products.

They turn to Eaton for an unwavering commitment to personal support that makes customer success a top priority. For more information, visit www.eaton.com/electrical.

Eaton

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© 2014 Eaton

All Rights Reserved

Printed in USA

Publication No. MN040010EN / Z14913

May 2014

Eaton is a registered trademark.

All other trademarks are property of their respective owners.

Eaton PowerXL DG1 Series VFD Communications Manual

PowerXL DG1 Series VFD

Communication Manual

Disclaimer of Warranties and Limitation of Liability

Support Services

Support Services

Website

Website Address

EatonCare Customer Support Center

Drives Technical Resource Center

For Customers in Europe, Contact

Table of Contents

SAFETY

POWERXL SERIES OVERVIEW

OPTION CARD SLOTS

MODBUS RTU ON-BOARD COMMUNICATIONS

MODBUS TCP ON-BOARD COMMUNICATIONS

ETHERNET/IP ON-BOARD COMMUNICATIONS

BACNET MS/TP—ON-BOARD COMMUNICATION

PROFIBUS-DP EXTERNAL COMMUNICATION CARDS

APPENDIX A—PARAMETER ID LIST

List of Figures

List of Tables

List of Tables, continued

List of Tables, continued

Safety

Warning!

Dangerous Electrical Voltage!

Before Commencing the Installation

Definitions and Symbols

Hazardous High Voltage

DANGER

Warnings and Cautions

Motor and Equipment Safety

PowerXL Series Overview

How to Use this Manual

Real Time Clock Battery Activation

Receiving and Inspection

Rating Label

Carton Labels (U.S. and Europe)

General Information

Option Card Slots

Installing DG1 Option Board

Control Wiring

EMC Directive

Control Cable Grounding

DX G – NET – PROFB

Modbus RTU On-Board Communications

Modbus RTU Specifications

Communication Board Connections

Communications

Connections

Commissioning

RS-485 Communication Parameters

Modbus Communication Standards

Supported Functions

Modbus Registers

Process Data

Process Data In

Control Word

Process Data In 1 to 8

Process Data Out

Process Data Out 1 to 8

Process Data OUT (Slave R

Master)

Process Data IN (Master

Slave)

Startup Test

Modbus TCP On-Board Communications

Modbus/TCP Specifications

Hardware Specifications

Ethernet Port LED Indications

Modbus/TCP Protocol

Modbus/TCP vs. Modbus RTU

Ethernet LED

Ethernet LED Indications at Power Up

Module Status Indications

Network Status Indications

Commissioning

Connections and Wiring