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04-3006_S0_OPM_ABB_DPA_UPSCALE_RI_10-80kW_EN_150316.doc
DPA UPSCALE
TM
RI 10 - 80 kW
User Manual
Edition 18.06.2012
© Copyright 2015 ABB, All rights reserved.
Contact us
www.abb.com/ups
© Copyright ABB. All rights reserved.
Specification subjects to change without notice.
Section-0
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GENERAL CONTENTS OF THE
USER MANUAL DPA UPSCALE
TM
RI
0 SECTION-0:
0.1
0.2
FOREWORT
DPAUPSCALE RI SYSTEM DESCRIPTION
1 SECTION-1:
1.1
1.2
1.3
1.4
1.5
1.6
MECHANICAL CHARACTERISTICS DPA UPSCALE RI
SAFETY INSTRUCTIONS
1.2.1 GENERAL SAFETY INTRODUCTION
1.2.2 SYMBOLS, CONTROLS, AND INDICATORS
1.2.3 OPERATOR PRECAUTIONS
1.2.4 ENVIRONMENTAL CONSIDERATIONS
1.2.5 DECLARATION OF SAFETY CONFORMITY AND CE MARKING
1.2.6 INQUERIES
SYSTEM DESCRIPTION
1.3.1 GENERAL SYSTEM DESCRIPTION
1.3.2 DPA UPSCALE STTM BASIC SYSTEM CONFIGURATION
1.3.3 QUALITY STANDARDS AND UPS CLASSIFICATION CODE
1.3.4 SINGLE/PARALLEL-MODULES OPERATION
DELIVERY - TRANSPORT - STORAGE
1.4.1 INTRODUCTION
1.4.2 RECEIPT OF THE UPS AND VISUAL INSPECTION
1.4.3 UNPACKING
1.4.4 NAMEPLATE AND IDENTIFICATION
1.4.5 BATTERIES AND STORAGE
SITE PLANNING AND POSITIONING
1.5.1 PLANNING BEFORE THE INSTALLATION
1.5.2 POSITIONING OF UPS AND BATTERY CABINET
1.5.3 ASSEMBLING INSTRUCTION
ELECTRICAL INSTALLATION
1.6.1 PREPARATION FOR THE INPUT CABLING
1.6.2 INSTALLATION CHECKLIST
Section-0
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2 SECTION-2:
2.1
2.2
2.3
BLOCK DIAGRAM
2.1.1
2.1.2
2.1.3
WIRING AND BLOCK DIAGRAMS FOR ALL FRAMES AND MODULES
RECOMMENDED CABLE SECTIONS & FUSE RATINGS
BLOCK DIAGRAM DPA UP
SCALE™
FRONT VIEW
2.2.1 FRONT VIEW OF DPA UPSCALE RI (RACK INDEPENDENT) ENCLOSURE
BATTERY CONNECTIONS
2.3.1
2.3.2
INTERNAL BATTERY MODULES
EXTERNAL BATTERY CABINET AND BATTERY CONNECTION
3 SECTION-3:
3.1 INTERFACING
3.1.1
3.1.2
3.1.3
CUSTOMER INTERFACE AND DRY PORTS (VOLT-FREE CONTACTS)
JD1 / RS232 COMPUTER INTERFACE
USB COMPUTER INTERFACE
4 SECTION-4:
4.1 OPERATION
4.1.1
4.1.2
4.1.3
4.1.4
COMMISSIONING
CONTROL PANEL
DESCRIPTION OF THE LCD
OPERATING MODES
5 SECTION-5:
5.1 OPERATION
–PROCEDURES
5.1.1
5.1.2
5.1.3
5.1.4
START-UP PROCEDURE
SHUTDOWN PROCEDURE
LOAD TRANSFER: FROM INVERTER OPERATION TO MAINTENANCE BYPASS
LOAD TRANSFER: FROM MAINTENANCE BYPASS TO INVERTER OPERATIONS
5.2 REPLACEMENT OF UPS-MODULE
5.2.1
5.2.2
5.2.3
REPLACEMENT OF UPS-MODULE IN SINGLE-MODULE SYSTEMS
REPLACEMENT OF UPS-MODULE IN REDUNDANT MULTI-MODULE SYSTEM
REPLACEMENT OF A MODULE IN CAPACITY MULTI-MODULE SYSTEM
Section-0
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6 SECTION-6:
6.1 MULTI-CABINET CONFIGURATION (NOT AVAILABLE)
7 SECTION-7:
7.1 MAINTENANCE
7.1.1
7.1.2
7.1.3
7.1.4
USER RESPONSIBILITIES
PREVENTATIVE MAINTENANCE
DEEP BATTERY TEST
BATTERY MAINTENANCE, DISPOSAL AND RECYCLING
8 SECTION-8:
8.1 TROUBLESHOOTING
8.1.1
8.1.2
8.1.3
ALARMS
MENU, COMMANDS, EVENT LOG, MEASUREMENTS,
FAULT IDENTIFICATION AND RECTIFICATION
9 SECTION-9:
9.1 OPTIONS
9.1.1
9.1.2
9.1.3
9.1.4
9.1.5
INTRODUCTION
REMOTE SHUTDOWN (RSD)
GENERATOR ON FACILITIES (GEN ON)
WAVEMON SHUTDOWN AND MANAGEMENT SOFTWARE
SNMP CARD/ADAPTER FOR NETWORK MANAGEMENT /REMOTE MONITORING
Section-0
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Section-0
10 SECTION-10: TECHNICAL DATA SHEET
10.1
10.2
10.3
10.4
10.5
DPA UPSCALE RI SYSTEM DESCRIPTION
TECHNICAL CHARACTERISTICS DPA UPSCALE RI
10.2.1 MECHANICAL CHARACTERISTICS DPA UPSCALE RI (RACK INDEPENDENT) SUBRACKS
INPUT CHARACTERISTICS
BATTERY CHARACTERISTICS
OUTPUT CHARACTERISTICS
10.5.1 GRAPH: AC
– AC EFFICIENCY WITH LINIER LOAD @ COSPHI 1
10.5.2 GRAPH: OUTPUT POWER IN KW AND KVA VERSUS COSPHI
ENVIRONMENTAL CHARACTERISTICS 10.6
10.7
10.8
STANDARDS
COMMUNICATION
10.8.1 POWER MANAGEMENT DISPLAY (PMD)
10.8.2 MIMIC DIAGRAM
10.8.3 DISPLAY
10.8.4 CUSTOMER INTERFACES
TERMINALS X1…X2
10.8.5 CUSTOMER INPUTS DRY PORT S: TERMINAL BLOCK X2
10.8.6 CUSTOMER OUTPUTS DRY PORTS : TERMINAL BLOCKS X1
10.9 OPTIONS
10.9.1 SNMP CARD / WAVEMON MANAGEMENT SOFTWARE
10.10 BATTERY AUTONOMIES
10.10.1 EXAMPLES OF INTERNAL BATTERY AUTONOMY OF DPA UPSCALE RI 11, RI 12, RI 22, RI 24
10.11 INSTALLATION PLANNING
10.11.1 HEAT DISSIPATION PER MODULE WITH NON-LINEAR LOAD
10.12 WIRING AND BLOCK DIAGRAMS FOR ALL FRAMES AND MODULE
10.12.1 TERMINAL CONNECTIONS OVERVIEW
10.12.2 SINGLE FEED INPUT / CABLE SECTIONS
10.12.3 SINGLE FEED INPUT
10.12.4 DUAL FEED INPUT
10.12.5 DUAL FEED INPUT / CABLE SECTIONS
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Section-0
0.1 FOREWORD
The UPS System operates with mains, battery or bypass power. It contains components that carry high currents and voltages. The properly installed UPS System is grounded to earth and IP 20 rated against electrical shock and foreign objects. Installation and service have to be done by the manufacturer’s qualified technicians or their certified service partners.
OPERATIONS INSIDE THE UPS MUST BE PERFORMED
BY A SERVICE ENGINEER FROM THE MANUFACTURER
OR FROM AN AGENT CERTIFIED BY THE
MANUFACTURER.
This user manual contains guidelines to check delivery, installing and commissioning of the UPS and is intended for people who plan the installation, install, commission and use or service the UPS. The reader is expected to know the fundamentals of electricity, wiring, electrical components and electrical schematic symbols
CAREFULLY READ THE USER MANUAL BEFORE
OPERATING OR WORKING ON THE UPS.
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Section-0
0.2 DPA UPSCALE RI SYSTEM DESCRIPTION
In environments that demand zero downtime, continuous power protection availability is essential. In order to respond to today’s dynamic IT and process-related environments that experience daily change through new server technologies, migration and centralization, resilient and easily adaptable power protection concepts are required.
DPA UPScale is the foundation for continuous power protection availability of network-critical infrastructures in enterprise data centers where business continuity has paramount importance and in process control environment where manufacturing continuity is essential.
DPA UPScale’s is a third generation high-power-density (HPD), leading-edge double-conversion power protection technology that has standardized on a modular component approach which helps speed deployment, improve adaptability and increase system availability while reducing total cost of ownership.
DPA UPScale’s is a unique on-demand architecture that integrates the power rack, power distribution unit, back-up battery rack and monitoring and management solutions to allow easy selection of optimized configurations.
DPA UPScale’s (Distributed Parallel Architecture) provides highest availability, unmatched flexibility and at the same time lowest cost of ownership in IT environments.
This Technical Specification provides detailed technical information on the mechanical, electrical and environmental performance of the DPA UPScale model types that can support to give answers to tender and enduser requirements. The DPA UPScale family was designed to respond to the most stringent safety, EMC and other important UPS standards. DPA UPScale family is offered in two types of solutions:
DPA UPScale RI is a rack independent modular design offering 7-types of Rack Independent Subracks. Those can accommodate DPA UPScale Rack based Modules for a wide range of power requirements:
DPA UPScale RI (rack independent) Subracks:
DPA UPScale RI 10 (20kW)
DPA UPScale RI 11 (20kW)
DPA UPScale RI 12 (20kW)
DPA UPScale RI 20 (40kW)
DPA UPScale RI 22 (40kW)
DPA UPScale RI 24 (40kW)
DPA UPScale RI 40 (80kW)
DPA UPScale Modules types:
UPScale M 10 (kW)
UPScale M 20 (kW)
Key Features of DPA UPScale RI:
Highest Availability
Modular, Decentralized Parallel Architecture (DPA)
Near-zero down time
High Power Density (up to 122kW / m
2
),
Small Footprint
Unity Output Power Factor
Full power for loads with unity PF
Space-saving of expensive floor space
No de-rating for loads with Unity PF
Highest Efficiency even with partial loads
Efficiency = 94.5 - 95.5% for loads 25-100%
(depending on Module power and type of load)
Very low input current distortion THDi
THDi = < 3@ 100 % load
Energy cost saving during UPS-life-cycle
Gen-set power and installation cost saving
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Section-1
CONTENTS SECTION-1
DECLARATION OF SAFETY CONFORMITY AND CE MARKING ............................................ 6
DPA UPSCALE™ RI BASIC SYSTEM CONFIGURATION ....................................................... 9
QUALITY STANDARDS AND UPS CLASSIFICATION CODE ................................................... 9
Mechanical Drawing, Assembling and accessories DPA UPScale RI 10 ......................... 18
Mechanical Drawing, Assembling and accessories DPA UPScale RI 11 ......................... 22
Mechanical Drawing, Assembling and accessories DPA UPScale RI 12 ......................... 26
Mechanical Drawing, Assembling and accessories DPA UPScale RI 20 ......................... 30
Mechanical Drawing, Assembling and accessories DPA UPScale RI 22 ......................... 34
Mechanical Drawing, Assembling and accessories DPA UPScale RI 24 ......................... 38
Mechanical Drawing, Assembling and accessories DPA UPScale RI 40 ......................... 42
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1.1
MECHANICAL CHARACTERISTICS DPA UPSCALE RI
DPA UPScale RI unit UPScale RI 10 UPScale RI 11
Section-1
UPScale RI 12
DPA UPScale RI Subrack
Configuration accommodates:
Max. Subrack connection
Dimensions (WxHxD)
Max. kW
1 module (10 or 20kW) 1 module (10 or 20kW) with 40 x 7/9Ah batteries
20
20 mm
448x310x565 (7 HU)
482
1)
x310x565 (7 HU)
448x487x735 (11 HU)
482
1)
x487x735 (11 HU)
1 module (10 or 20kW)
With 80 x 7/9Ah batteries
20
448x665x735 (15 HU)
482
1)
x665x735 (15 HU)
Weight of Empty Frame w/o modules and w/o batteries
Weight of Frame with modules and w/o batteries
DPA UPScale RI
kg kg
unit
20
39 up to 42
(with 1 Module)
UPScale RI 20
40
59 up to 62
(with 1 Module)
UPScale RI 22
56
75 up to 78
(with 1 Module)
UPScale RI 24
DPA UPScale RI Subrack
Configuration accommodates:
Max. Subrack connection
Dimensions (WxHxD)
Max. kW mm
2 modules (10 or 20kW)
2 modules (10 or 20kW) with 80 x 7/9Ah batteries
40 40
448x440x565 (10 HU)
482
1)
x440x565(10 HU)
448x798x735 (18 HU)
482
1)
x798x735(18 HU)
Weight of Empty Frame w/o modules and w/o batteries
Weight of Frame with modules and w/o batteries kg kg
25
62 up to 68
(with 2 Modules)
Note :
1)
482 mm is the width including the wings in the front.
66
103 up to 104
(with 2 Modules)
2 modules (10 or 20kW) with 160 x 7/9Ah batteries
40
448x1153x735 (26 HU)
482
1)
x1153x735(26 HU)
93
130 up to 136
(with 2 Modules)
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DPA UPScale RI unit
DPA UPScale RI Subrack
UPScale RI 40
Section-1
Configuration accommodates:
Max. Subrack connection
Max. 4 modules (10 or 20kW)
Dimensions (WxHxD) kW mm
80
448x798x735 (18 HU)
482
1)
x798x735 (18 HU)
Weight of Empty Frame w/o modules and w/o batteries
Weight of Frame with modules and w/o batteries kg kg
50
124 up to 136
(with 4 Modules)
Module type unit UPScale M 10 UPScale M 20
Module rated power
Allowed nr. VRLA 12V battery blocks
Dimensions (WxHxD)
Weight
Colors
Approximate
3)
audible noise at 1m from front, of one module only.
100% / 50% Load kW
No. mm kg dBA
10
20
2)
- 50
55
18.6
3)
/ 49
3)
482
1)
20
30
2)
- 50
x 132 x 540 (3HU)
Front : RAL 9005
57
21.5
3)
/ 49
3)
Notes:
1)
482 mm is the width including the wings in the front.
2)
Depending of the effective load in kW used by the module (see chapter 10.4 Battery Characteristics)
3)
These are approx. figures and of one module only. The audible noise depends also on the cabinet which host the subracks.
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Section-1
1.2
SAFETY INSTRUCTIONS
1.2.1 GENERAL SAFETY INTRODUCTION
The UPS System operates with mains, battery or bypass power. It contains components that carry high currents and voltages. The properly installed UPS System is grounded to earth and IP 20 rated against electrical shock and foreign objects. Installation and service have to be done by the man ufacturer’s qualified technicians or their certified service partners.
WARNING!
THERE IS DANGER OF AN ELECTRICAL IMPACT
This user manual contains guidelines to check delivery, installing and commissioning of the UPS and is intended for people who plan the installation, install, commission and use or service the UPS. The reader is expected to know the fundamentals of electricity, wiring, electrical components and electrical schematic symbols
!
NOTE!
READ THE INFORMATION, IN ORDER TO AVOID EQUIPMENT
DAMAGES
1.2.2 SYMBOLS, CONTROLS, AND INDICATORS
PROTECTIVE GROUNDING TERMINAL
A terminal which must be connected to earth ground prior to making any other connection to the equipment.
A terminal to which or from which a direct current or voltage may be applied or supplied.
This symbol indicates the word “phase”.
ON
The principal power switch is in the “ON” position
OFF
The principal power switch is in the “OFF” position.
C
St
CAUTION: REFER TO MANUAL
Refer to the Operator’s Manual for more information
DANGER: RISK OF ELECTRIC SHOCK
There is a risk of electric shock present, and you should observe associated warnings. The UPS contains high voltages.
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Section-1
1.2.3 OPERATOR PRECAUTIONS
The only user operations permitted are:
Use of the LCD control panel (LCD Display) and of the Maintenance Bypass
Start up and shut down of the UPS of the user field (excluding the commissioning start up)
Operation of additional connectivity modules:
SNMP adapters and their software
Modem/GSM or Modem/Ethernet adapters and their software
The user must follow the precautions and only perform the described operations. Also in these measures the operator of the UPS System must adhere to the instructions in this manual. Any deviations from the instructions could be dangerous to the user or cause accidental load loss.
THE MANUFACTURER DOES NOT TAKE ANY RESPONSIBILITY FOR DAMAGES CAUSED THROUGH
WRONG MANIPULATIONS OF THE UPS SYSTEM.
WARNING!
WARNING!
WARNING!
IT IS PROHIBITED TO REMOVE ANY SCREWS FROM THE UPS SYSTEM OR
FROM THE BATTERY CABINET. THERE IS A DANGER OF ELECTRICAL SHOCK.
HIGH FAULT CURRENTS (LEAKAGE CURRENTS):
BEFORE CONNECTING THE MAINS YOU MUST ENSURE THAT THERE IS A
PROPER EARTH CONNECTION!
THE USER MUST DISPLAY A WARNING SHIELD ON ALL PRIMARY UPS
CIRCUIT BREAKERS. THE SERVICE PERSONNEL HAS TO BE INFORMED
ABOUT DANGEROUS VOLTAGES. THE WARNING PANELS MUST CONTAIN
THE FOLLOWING TEXT:
“ BEFORE STARTING WITH THE MAINTENANCE
WORK ON THE CIRCUIT BREAKERS MAKE SURE THE UPS IS ISOLATED
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Section-1
1.2.4 ENVIRONMENTAL CONSIDERATIONS
The UPS must be installed according to the recommendations in this manual. To operate the UPS at peak efficiency, your installation site should meet the environmental parameters outlined in this manual. Excessive amount of dust in the operating environment of UPS may cause damage or lead to malfunction. The UPS should be always protected from the outside weather and sunshine. If you intend to operate the system at an altitude higher than 1000 meters, contact your local sales or service office for important information about high altitude operation.
The operating environment must meet the weight, airflow, size and clearance requirements specified in the technical datasheet.
Under no circumstances the UPS should be installed in an airtight room, in the presence of flammable gases, or in an environment exceeding the specification.
The basic environmental requirements of the UPS system are:
Ambient Temperature Range:
0 to +40˚C
(32
– 104˚F)
Recommended Operating Range:
+20 to +25˚C (68 – 77˚F)
Maximum Relative Humidity: 95% (non-condensing)
The UPS cabinet uses forced air cooling to regulate internal component temperature. Air inlets are in the bottom sides and front of the cabinet, and outlets in the rear of the cabinet. You must allow clearance in back of the cabinet for proper air circulation. Refer to
Section 1, 1.5.2.2 POSITIONING
for clearance requirements.
1.2.5 DECLARATION OF SAFETY CONFORMITY AND CE MARKING
The product has the CE marking in compliance with the following European directives:
Low Voltage Directive: 2006/95/EC
EMC Directive: 2004/108/EC
Declaration of conformity with UPS harmonized standards and directives EN 62040-1-1 (Safety) and EN 62040-2
(EMC) are available in the annex 1
Safety Standard:
Electromagnetic Compatibility
Standard (EMC):
Product Standards
IEC/EN 62040-1:
IEC/EN 62040-2:
IEC/EN 62040-3:
Standards
IEC/EN 60950-1:
IEC/EN 61000-6-2:
IEC/EN 61000-6-4:
IEC/EN 61000-4-2:
IEC/EN 61000-4-3:
IEC/EN 61000-4-4:
IEC/EN 61000-4-5:
IEC/EN 61000-4-6:
Performance Standard:
1.2.6 INQUIRIES
Address inquiries about the UPS and battery cabinet to the local office or agent certified by the manufacturer.
Please note the type code and the serial number of the equipment and contact your nearest agent certified by the manufacturer.
The Code and the serial no. are shown on the nameplate see
Section 1, 1.4.4 Nameplate and identification
.
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Section-1
1.3
SYSTEM DESCRIPTION
The product described in this manual is a transformerless Uninterruptible Power System (UPS). It is a true online, continuous duty, double conversion, solid state, three-phase system, providing conditioned and uninterruptible AC power to protect the customer’s load from all nine power failures.
1.3.1 GENERAL SYSTEM DESCRIPTION
The UPS’s are used to protect sensitive equipment and prevent loss of valuable electronic information, minimise equipment downtime, and minimise the adverse effect on production equipment due to unexpected power problems.
The UPS system continually monitors incoming electrical power and removes the surges, spikes, sags, and other irregularities that are inherent in commercial utility power.
Working with a building‘s electrical system, the UPS system supplies clean, consistent power that sensitive electronic equipment requires for reliable operation. During brownouts, blackouts, and other power interruptions, batteries provide emergency power to safeguard operation.
The UPS system is housed in single freestanding cabinets. The cabinets line up and match in style and colour, and have safety shields behind the doors for hazardous voltage protection.
1.3.1.1
Feature : Unique “Safe-Swappable” Modules
The unique Safe-Swappable feature of the Modules indicates the ability to insert and extract the electronic/power modules from a larger assembly while it is powered (hot). The safe-swappable design allows live powered modules to be attached to and removed from a powered set without causing disturbance to the operation of the load and without need to go to bypass.
1.3.1.2 Feature : Advanced-Booster Technology
Traditional input THD filters are no longer needed with this UPS product. The build-in advanced booster technology of UPS modules provides perfect sinusoidal input power quality at 0.99 input power factor with harmonic content less than 3% THD(i). This leads to more reliable total system operation and savings in generator and transformer sizing as losses in the windings are minimised.
Due to the active front booster, regulating each individual phase, the UPS is comparable to a clean resistor load
(unity) from the mains perspective. Thus, the high input power factor provides minimised cabling and fusing costs due to no reactive power consumption. The low harmonic currents are due to high input power factor and provide the benefits:
No additional losses in wires and cables
No extra heating of transformers and generators with shortened service life
No over sizing of generators
No false circuit breaker tripping and malfunction
No erratic operation of computers, telecommunication, monitors, electronic test equipment etc.
No Resonance with power factor correction capacitors
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Section-1
1.3.1.3 Feature : Flexible Battery Management (FBM)
The Flexible Battery Management (FBM) has been designed in all UPS products with the goal to avoid the deterioration of battery age. The FBM
– Key Features protect the battery from environmental negative impacts (high temperature and false manipulations) and avoid deterioration of battery life by advanced management of battery charging and preventive failure diagnostics. The implemented features result in benefits not only for the end user, but also to the environment. The battery user will be required to replace his batteries less often. This translates into financial and environmental benefits. Last but not least a well protected and managed battery is a healthy battery and hence it enhance the overall availability of the UPS system.
The major benefits are:
AC-Ripple free battery charging due to DC-DC charger separated from the rectifier and inverter
Wide range of number of battery blocks (20-50 blocks of 12V; depending autonomy times and power)
UPS’S wide input voltage window tolerance extends the battery life due to less discharge cycles
Battery discharge protection caused by load jumps
Proactive battery protection from false manipulations and inadequate charging voltages
Proactive battery failure detection thanks to Advanced Battery Diagnosis (ABD) - Algorithm
User selectable battery tests
Optional temperature compensated charging to enhance battery life
Hence, the function of FBM system is to prolong the battery life considerably compared to traditional systems. In a traditional online UPS the inverter also causes ripple-current to be fed to batteries causing corrosion.
1.3.1.4 Feature : DPA Technology - Decentralized Parallel Architecture
The UPS product features DPA paralleling technology that provides N+X redundancy without introducing a singlepoint-of-failure. The products utilizing the DPA technology are completely autonomous be means of individual
Power Units, Bypasses, CPU’s, Control Panels and separate battery configuration for each single module.
The DPA technology makes it more reliable than traditional paralleling techniques. A parallel UPS system means the linking together of two or more UPS units in parallel so that in the unlikely event one fails the other can automatically take up the load. Traditionally a parallel redundancy configuration is achieved by having a random or fixed master-slave relationship among the UPS units. This master logic gives out individual commands to all the slaves units. Unfortunately this can lead to a single-point-of-failure for the whole system because if the master logic or communication to slaves fails, and causes the whole UPS system to be in trouble.
The DPA technology was developed as a Multi-Master logic concept with separated independent regulation and logic buses to allow parallel capacity system and to maintain the highest system availability. An industry leading paralleling technology in its own right, the DPA technology enables you to set up a parallel redundant system giving you 100% conditioned power at all times. Its unique decentralized design eliminates the system level single point of failure inherent in traditional parallel UPS, and exponentially increases the reliability of the overall system.
DPA UPScale RI technology allows up to six UPS modules to cover the same load in parallel and redundant configuration. No vulnerable master logic is needed in this design. It provides automatic load sharing and module level redundancy with nothing other than the power connecting to the DPA UPScale RI TM version of UPS modules.
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Section-1
1.3.2 DPA UPSCALE
™ RI BASIC SYSTEM CONFIGURATION
The UPS system can be housed in a rack independent cabinet of 19”. The following basic UPS systems configurations are available:
DPA UPScale RI 10 DPA UPScale RI 11 DPA UPScale RI 12
DPA UPScale RI 20 DPA UPScale RI 22 DPA UPScale RI 24 DPA UPScale RI 40
1.3.3 QUALITY STANDARDS AND UPS CLASSIFICATION CODE
The DPA UPScale TM will provide your critical equipment with a steady and reliable power supply for many years.The unique and modular UPS DPA UPScale
TM
belongs to the newest generation of midrange 3-phase UPS-
Systems. High reliability, low operating cost and excellent electrical performance are only some of the highlights of this innovative UPS solution.
The criteria and methods implemented for the design and manufacture correspond to the most stringent quality standards.
The manufacturer is certified successfully in every areas according to the model of the International Standard
ISO 9001/EN 29001. The Certification of UPS with the operating performance according to the Norm
IEC 62 040-3 and VDE 0558 Part 530 is accomplished. With it the UPS has the Classification Code VFl-SS-111.
Safety Standard:
Electromagnetic Compatibility
Standard (EMC):
Performance Standard:
Product Standards
IEC/EN 62040-1:
IEC/EN 62040-2:
IEC/EN 62040-3:
Standards
IEC/EN 60950-1:
IEC/EN 61000-6-2:
IEC/EN 61000-6-4:
IEC/EN 61000-4-2:
IEC/EN 61000-4-3:
IEC/EN 61000-4-4:
IEC/EN 61000-4-5:
IEC/EN 61000-4-6:
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1.3.4 SINGLE/PARALLEL-MODULES OPERATION
The DPA UPScale TM has unique paralleling features. We distinguish: Single or Parallel-Modules
A) Single-Module
DPA UPScale RI 10 DPA UPScale RI 11 DPA UPScale RI 12
If a configuration consists of one single Module it is defined as a Single-Module Configuration even being in different cabinets like UPScale RI-10 , UPScale RI-11, UPScale RI-12, with a single Module.
B) Parallel-Module:
DPA UPScale RI 20 DPA UPScale RI 22 DPA UPScale RI 24 DPA UPScale RI 40
A Parallel-Module is a Module that is operating in parallel with other equivalent Modules, but still within the same cabinet (e.g. DPA UPScale RI 24) using the DPA technology
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1.4
DELIVERY - TRANSPORT - STORAGE
1.4.1 INTRODUCTION
This chapter contains all the necessary information for the correct unpacking, positioning, cabling and installation of the UPS.
The UPS and accessories are delivered on a specifically designed pallet that is easy to move with a forklift or a pallet jack. Keep the UPS always in upright position and do not drop the equipment. Do not either stack the pallets because of high-energy batteries involved and the heavy weight
!
NOTE!
IF THE UPS IS NOT IMMEDIATELY INSTALLED THE FOLLOWING GUIDELINES
MUST BE FOLLOWED:
TRANSPORT:
UPS CABINETS AND/OR BATTERY CABINET CAN FALL OVER. USE THE
SHIPPING BRACKETS ON THE REAR AND FRONT TO SECURE THE
CABINETS. DO NOT TILT THEM MORE THAN 10° FROM VERTICAL,
OTHERWISE CABINETS MAY TIP OVER.
POTENTIAL DANGERS:
- TILTING THE CABINET MIGHT DAMAGE THE SYSTEM AND THEREFORE
SHOULD NO LONGER BE CONNECTED TO THE MAINS.
- WEIGHT OF THE UPS SYSTEM COULD CAUSE SERIOUS INJURIES TO
PERSONS OR ANYTHING IN THE SURROUNDING AREA.
STORAGE:
- THE UPS SHOULD BE STORED IN THE ORIGINAL PACKING AND
SHIPPING CARTON
- THE RECOMMENDED STORING TEMPERATURE FOR THE UPS SYSTEM
AND BATTERIES IS BETWEEN +20 °C AND +25°C.
- THE UPS SYSTEM AND THE BATTERIE SETS MUST BE PROTECTED FROM
HUMIDITY < 95% (NON-CONDENSING)
1.4.2 RECEIPT OF THE UPS AND VISUAL INSPECTION
Upon receiving the UPS, carefully examine the packing container and the UPS for any sign of physical damage.
The outside ’Tip&Tel’ ( "FRAGILE" and "ARROW") indicator should be intact if the equipment has been transported in the upright position. In case of rupture or suspect inform immediately:
The carrier and
The manufacturer
Ensure that the received UPS corresponds to the material indicated in the delivery note.
The packing container of the UPS protects it from mechanical and environmental damage. To increase its protection the UPS is wrapped with a plastic sheet.
!
NOTE!
VISIBLE TRANSPORT DAMAGES MUST BE CLAIMED TO THE CARRIER
IMMEDIATELY AFTER RECEIPT !!
OTHER CLAIM FOR SHIPPING DAMAGE MUST BE FILED IMMEDIATELY TOO
AND THE CARRIER MUST BE INFORMED WITHIN 7 DAYS OF RECEIPT OF THE
EQUIPMENT. THE PACKING MATERIALS SHOULD BE STORED FOR FURTHER
INVESTIGATION.
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1.4.3 UNPACKING
Unpack the equipment by removing the packing and shipping materials. Make a visual inspection and check that
’Tip&Tel’ indicator ( "FRAGILE" and "ARROW") on the packing container is intact.
Perform the following steps to unpack the UPS equipment from the pallet and make sure that the floor surface is solid and suitable for the wheeling and heavy weight:
(1) Cut wrappers and remove packing container by pulling it upwards;
(2) Remove the plastic cover from the UPS;
(3) Remove pallet from the UPS;
Retain the packaging materials for future shipment of the UPS;
Examine the UPS for any sign of damage. Notify your carrier or supplier immediately if damage is apparent.
(4a) Open the UPS-door and make sure that all the UPS-Modules are appropriately fitted in their UPS-
Compartment and if the UPS system is provided
(4b) Without a UPS-module make sure that the empty UPS-compartment is correctly covered with the UPScompartment protection cover.
1
1
4
2
3
By unpacking the equipment from the wooden case remove all screws.
Bottom screws Sides screws
!
KG
HEAVY !
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1.4.4 NAMEPLATE AND IDENTIFICATION
The technical specifications of the Equipment are provided on the nameplate, which is situated at the front of the
UPS. Check if it corresponds to the purchased material mentioned in the delivery note.
TYPE PRODUCT DESCRIPTION DIMENSIONS
R1Uxxx UPScale RI 10
R1Uxxx UPScale RI 11
R1Uxxx UPScale RI 12
R2Uxxx UPScale RI 20
Subrack (448x310x565mm)
Subrack (448x487x735mm)
Subrack (448x665x735mm)
Subrack (448x440x565mm)
R2Uxxx UPScale RI 22
R2Uxxx UPScale RI 24
Subrack (448x798x735mm)
Subrack (448x1153x735mm)
R4Uxxx UPScale RI 40 Subrack (448x798x735mm)
1.4.5 BATTERIES AND STORAGE
The standard batteries of the UPS are sealed, maintenance-free batteries, sometimes mounted in an external battery cabinet and will typically be connected when the UPS is commissioned.
The battery life depends very much on the ambient temperature. A temperature range between +20° and +25°C will achieve the optimum battery life.
If the UPS is delivered without batteries, the manufacturer is not responsible for any damage or malfunctioning caused to the UPS by incorrect wiring.
!
KG
HEAVY !
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1.4.5.1 Storage of battery
The battery life depends very much on the ambient temperature. It is therefore important to follow the storage instructions/recommendation of the battery manufacturer. For long-term storage make sure that the battery is fully recharged every 6 months. Before and after storing, charge the battery.
Always store the batteries in a dry, clean, cool environment in their original packaging. If the packing container is removed protect the batteries from dust and humidity.
SEALED BATTERIES MUST NEVER BE STORED IN A DISCHARGED OR
PARTIALLY DISCHARGED STATE.
EXTREME TEMPERATURE, UNDER- AND OVERCHARGE AND
OVERDISCHARGE WILL DESTROY BATTERIES!
WARNING!
1.4.5.2 Storage of UPS
If you plan to store the UPS prior to use, keep the UPS unpacked in a dry, clean and cool storage room with an ambient temperature between (-25 °C to +70°C) and humidity of less than 95% non-condensing.
If the packing container is removed protect the UPS from dust.
!
NOTE!
THE UPS SYSTEM, THE BATTERY CABINET AND THE BATTERIES ARE HEAVY
AND MAY TIP DURING TRANSPORTATION CAUSING SERIOUS INJURY IF
UNPACKING INSTRUCTIONS ARE NOT CLOSELY FOLLOWED.
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1.5
SITE PLANNING AND POSITIONING
1.5.1 PLANNING BEFORE THE INSTALLATION
The equipment must be installed and transported in a upright position. The equipment requires space to bottom/front and back to enable cooling airflow. It is required to arrange ventilation of the UPS room.
All parts of the UPS for service and user access are accessible from the front and rear, making it a service-friendly and maintenance-friendly UPS. Reserve enough space from the front (min. 600 mm)
The UPS should be located where:
Humidity (< 95 % non-condensing) and temperature (+20° and +25°C ) are within prescribed limits
Fire protection standards are respected
Cabling can be performed easily
Available front accessibility for service or periodic maintenance
Requested air cooling flow should be granted
The air conditioning system should have sufficient amount of air cooling needed to keep the max. room temperature rise at desired level:
Dust or corrosive/explosive gases must be absent
The place is vibration free
Only front access is necessary for service and maintenance.
If the UPS will be installed in bayed enclosures, partition walls have to be installed as well.
An ambient temperature of +20 to 25 Celsius degrees is recommended to achieve a long life of the UPS and batteries. The cooling air entering the UPS must not exceed +40 °C. Avoid high ambient temperature, moisture and humidity. The floor material should be non-flammable and strong enough to support the heavy load.
1.5.2 POSITIONING OF UPS AND BATTERY CABINET
1.5.2.1 Final Transport
Check before transporting the surface loading and use a adequate forklift to move the equipment to the final position.
!
KG
HEAVY !
Fig. 1.5.1 Floor surface must support loading
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1.5.2.2 Positioning
THE UPS CONTAINS HIGH DC VOLTAGES. A QUALIFIED PERSON MUST DO
THE CONNECTIONS BETWEEN THE UPS AND THE EXTERNAL BATTERY
CABINET(S). THE BATTERY CABINET IS CONNECTED ELECTRICALLY IN
PARALLEL WITH THE INTERNAL BATTERIES OF THE UPS.
WARNING!
IF AVAILABLE, THE INTERNAL BATTERY HAS TO BE DISCONNECTED
FIRST BECAUSE THE EXTERNAL
BATTERY TERMINALS ARE HAZARDOUS DUE TO THE PARALLEL
BATTERY STRING.
WARNING!
UPS: DPA UPScale RI is a rack independent design which is always mounted into a rack. The hosting rack must have front and back opening for that air flow. The cold or ambient temp. air inlet is on the front; the hot air outlet is on the back.
Back clearance of min. 20 cm is required for hot air outlet.
External Battery: If external battery are needed i t’s recommended to install external battery cabinet(s) next to the
UPS unit. The external battery can be placed on either side of the UPS unit, but it is recommended to install on left hand side. External battery racks shall be sized to take the voltage drop in the cable into account. To obtain support and help contact the local office or agent certified by the manufacturer.
Check before the installation that the battery voltage values in the ID card or in the Display settings of the UPS and external battery cabinets are the same.
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Subrack type
RI 10 RI 11 RI 12 RI 20 RI 22 RI 24 RI 40
Accessibility
Clearances
Totally front accessibility for service and maintenance
Back clearance of min. 20 cm required for hot air outlet. Cold air inlet is from front.
Positioning and mounting see operating manual, Section 1 for details and mounting instructions.
Input and Output Cabling From the bottom on the rear side.
1.5.3 ASSEMBLING INSTRUCTIONS
Please make sure that the 19” Rack has a structure with minimum structure with four post system (see fig.
2.1 -2.7)
Please make sure that the four post system can hold the weight of the total UPS system. Refer to the table below.
Position and air cooling flow at the 19” Rack. Please refer to the figures 4.1 and 4.2 to make sure the required airflow and the right position is used.
The dimensions of the sub rack are shown in fig 1.1
– fig. 1.7
The terminal for input and output connection is at the rear side of the sub rack. The cable entry can be made from rear or from bottom side. (see fig. 1.1
– 1.7)
For mounting the sub rack into your mains rack, you have to remove all the ups modules and the battery treys from the sub rack.
Please use only the slides and brackets from the delivered accessories kit (see fig. 3.1
– 3.5)
Please follow the instruction drawing on fig. 2.1
– 2.7.
Note: for assembling the sub rack at a 19” rack you have to remove the UPS modules and the battery shelves, while you need access for screw position (see Detail 12 on figure 2.1
– 2.7)
1.5.3.1 Table of Weight
RI 22 RI 24 RI 40
UPScale RI max. configuration
Weight of empty frame w/o modules and w/o batteries
Weight of empty frame with modules and w/o batteries
Weight of empty frame with modules and with all batteries kg kg kg
12V 7Ah battery block 2.5 kg
12V 9Ah battery block 2.55kg
UPS module M10
UPS module M20
18.6 kg
21.5 kg
RI 10
20
39 - 42 59 - 62
-
RI 11
40
161 - 164
RI 12
56
279 -
282
RI 20
25
75 - 78 44 - 47
--
66
104 -
110
308 -
314
93
131 -
137
539 -
545
50
124 -
136
-
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1.5.3.2 Mechanical Drawing, Assembling and accessories DPA UPScale RI 10
See drawings on the next pages:
Mechanical: fig.1.1_CP_DPAL-RI10_04-0855_PMC40_TYPE_X1.pdf
Assembling: fig.2.1_CP_DPAL-MONTAGGIO_RI10_PMC40_TYPE_X1
Accessories: fig.3.1_CP_DPAL-ACCESSORI_RI10-20_04-0865_TYPE_x1-x2
Section-1
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1.5.3.3 Mechanical Drawing, Assembling and accessories DPA UPScale RI 11
See drawings on the next pages:
Mechanical: fig.1.3_CP_DPAL-RI11_04-0410_PMC40_TYPE1
Assembling: fig.2.3_CP_DPAL-MONTAGGIO_RI11_PMC40_TYPE1
Accessories: fig.3.2_CP_DPAL-ACCESSORI_RI11_04-0849_TYPE1
Section-1
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1.5.3.4 Mechanical Drawing, Assembling and accessories DPA UPScale RI 12
See drawings on the next pages:
Mechanical: fig.1.4_CP_DPAL-RI12_04-0411_PMC40_TYPE2
Assembling: fig.2.4_CP_DPAL-MONTAGGIO_RI12_PMC40_TYPE2
Accessories: fig.3.3_CP_DPAL-ACCESSORI_RI12-22_04-0850_TYPE2-3
Section-1
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1.5.3.5 Mechanical Drawing, Assembling and accessories DPA UPScale RI 20
See drawings on the next pages:
Mechanical: fig.1.2_CP_DPAL-RI20_04-0856_PMC40_TYPE_X2.pdf
Assembling: fig.2.2_CP_DPAL-MONTAGGIO_RI20_PMC40_TYPE_X2
Accessories: fig.3.1_CP_DPAL-ACCESSORI_RI10-20_04-0865_TYPE_x1-x2
Section-1
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1.5.3.6 Mechanical Drawing, Assembling and accessories DPA UPScale RI 22
See drawings on the next pages:
Mechanical: fig.1.5_CP_DPAL-RI22_04-0412_PMC40_TYPE3
Assembling: fig.2.5_CP_DPAL-MONTAGGIO_RI22_PMC40_TYPE3
Accessories: fig.3.3_CP_DPAL-ACCESSORI_RI12-22_04-0850_TYPE2-3
Section-1
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1.5.3.7 Mechanical Drawing, Assembling and accessories DPA UPScale RI 24
See drawings on the next pages:
Mechanical: fig.1.6_CP_DPAL-RI24_04-0413_PMC40_TYPE4
Assembling: fig.2.6_CP_DPAL-MONTAGGIO_RI24_PMC40_TYPE4
Accessories: fig.3.4_CP_DPAL-ACCESSORI_RI24_04-0851_TYPE1
Section-1
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1.5.3.8 Mechanical Drawing, Assembling and accessories DPA UPScale RI 40
See drawings on the next pages:
Mechanical: fig.1.7_CP_DPAL_M20_0227A-RI40-PMC40_TYPE_X4-04_1170.pdf
Assembling: fig.2.7_CP_M20_0229-MONT_RI40-04_a1_2.pdf
Accessories: fig. 3.5_CP_DPAL-ACESSORI_M20_0228A-ACC_RI40-PMC40_TYPE_X4-04_1107.pdf
Section-1
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1.5.3.9 Air cooling flow DPA UPScale RI
Fig. 4.1 Air cooling flow
Do or wi th mi n.
Do or mi op en ing s
50 mm wi n.1
tho
di ut sd
00 mm an op en
di ce sd ing an s ce let
Va n f or r w
ai ith r in
ai r c oo
Fr on t d oo lin g f low
Section-1
4)
W
(EN 62040-1- 1:2003)
Heat Dissipation with 100% NNL
4)
W
550
550
BTU/h 1887
Non- linear Load per Module
Airflow (25° - 30°C) with NNL
4)
BTU/h m
3/h
Load per Module
1887
150 m
3
/h
W
150
120
4)
62040-1- 1:2003)
W 120
1100
3754
150
150
RI 10 / 11 / RI12
RI10 /10 /12 RI 40
1 Module min.-max. 2 Module min.
4 Modules min.-max.-
UPScale M20 1 module min-max 2 modules min-max 4 modules min-max
1100
550
– 1100
2200-4400
3754
1887
– 3754
150
1887-3754
150
3774 - 7508
3774-7508
7548 - 15096
300
7548-15096
600
150
150
120-150
300
240-300
600
480-600
120 - 150 240 - 300 480 - 600
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Fig. 4.2 Air cooling flow
Do mi or n. wi
50 or th mm wi op tho
Do mi n.2
00 en
di ut ing s sd op mm
di an ce en ing s ce sd an
lin g flo
Ai r c oo w ou tle t
Section-1
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1.6
ELECTRICAL INSTALLATION
The customer has to supply the wiring to connect the UPS to the local power source see Section 2, chapter 2.1.
The electrical installation procedure is described in the following text. The installation inspection and initial start up of the UPS and extra battery cabinet must be carried out by a qualified service personnel such as a licensed service engineer from the manufacturer or from an agent certified by the manufacturer.
THE INSTRUCTION IN THIS USER MANUAL HAVE ALWAYS TO BE FOLLOWED
IN ORDER TO AVOID INJURIES FROM ELECTRICAL IMPACTS.
WARNING!
WARNING!
ALL THE OPERATIONS IN THIS MANUAL MUST BE PERFORMED BY
CERTIFIED ELECTRICIANS OR BY QUALIFIED INTERNAL PERSONNEL.
DO NOT OPERATE IN CASE OF PRESENCE OF WATER OR MOISTURE.
BY OPENING OR REMOVING THE UPS-COVERS YOU RUN RISK OF
EXPOSURE TO DANGEROUS VOLTAGES
PHYSICAL INJURY OR DEATH MAY FOLLOW, OR DAMAGE MAY OCCUR TO
THE UPS, OR THE LOAD EQUIPMENT IF THESE INSTRUCTIONS ARE
IGNORED.
To ensure correct operation of the UPS and its ancillary equipment it is necessary to provide the mains cables with appropriate fuse protection.
See Section 2, chapter 2.1.2
The UPS unit has the following power connections:
Rectifier (In): Three-phase (1L1, 1L2, 1L3), Neutral (1N) and protective earth (PE) connection for the rectifier input
Bypass (In):
Load (Out):
Three-phase (2L1, 2L2, 2L3), Neutral (2N) connection for the bypass if used as Dual Feed input
Three-phase (3L1, 3L2, 3L3), Neutral (3N) and protective earth (PE) connection for the load output
External Battery: Plus (+), Common (N), Minus (-) and protective earth (PE) connection for the external batteries
INPUT NEUTRAL IS REQUIRED TO OPERATE THE RECTIFIER.
IMPORTANT
NOTES
In TN-S Systems, no 4-pole input switches or circuit breakers should be used. If you have to use for other reason a 4-pole switch, you have to be aware that, when open, the system - UPS and all downstream equipment - are floating against the PE.
UPS
0V 230V
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1.6.1 PREPARATION FOR THE INPUT CABLING
!
Before proceeding read the chapter ELECTRICAL INSTALLATION
(SECTION 1) and insure before starting connecting the cable to the UPS
that:
NOTE!
Mains voltage (INPUT VOLTS) and frequency (FREQUENCY) correspond to the values indicated on the Nameplate of the UPS.
Earth connection is performed in accordance with the prescribed IEC Standards or with local regulations;
UPS is connected to the mains through a Low Voltage (LV)-Distribution Board with a separate mains line (protected with a circuit breaker or fuse) for the UPS.
Provide input fuses and cables according to
See Section 2, chapter 2.1.2
or in accordance with the prescribed IEC
Standards or with the local regulations.
The input of the UPS must be fitted with circuit breakers or other kind of protection. The circuit breakers will be connected between the mains supply and the UPS and will provide additional protection to the UPS in the event of overloads and short circuits.
1.6.1.1 Mains supply and Earth connection
To ensure protection of personnel during the installation of UPS make sure that the connections are performed under the following conditions:
No mains voltage is present
All Loads are shut down and disconnected
UPS is shut down and voltage-free
UPS-Module is fitted in its correct position
Maintenance Bypass IA1 is open and in position OFF;
Remove Terminal cover of the UPS on the rear site
1. Connect first the Earthing wire coming from the Low Voltage-Distribution Board to the terminal "PE".
2. Connect the input power cable coming from the Low Voltage-Distribution Board to the terminals of the
UPS showed in
See Section 2, chapter 2.1.2
3. Keep the phase rotation in clock-wise sense.
INPUT NEUTRAL IS REQUIRED TO OPERATE THE RECTIFIER.
!
NOTE!
Under the connection terminal of the UPS there is a cable-fixing rail to ensure that the cables have been fastened properly.
NOTE:
The UPS is provided with facilities for both single feed (one common input cable for rectifier and bypass) and dual feed (separate input cable for rectifier and bypass).
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1.6.1.2 Single Input Feed
To achieve correct Input Cabling see Drawing
See Section 2, chapter 2.1.2
For single input feed connect the mains input cable to UPS Terminal Block according to the following table:
MAINS INPUT CABLE
Phase L1
Phase L2
Phase L3
NEUTRAL
EARTH
UPS TERMINAL
1L1
1L2
1L3
1N
PE
For minimum recommended Input Cable Sections and Fuse Ratings
See Section 2, chapter 2.1.2
Under the connection terminal of the UPS there is a cable-fixing rail to ensure that the cables have been fastened properly.
1.6.1.3 Dual Input Feed
To achieve correct input cabling see Terminal Block in
See Section 2, chapter 2.1.2
NOTE: The UPS is supplied (as standard version) with facilities for a single cable feed (for rectifier and bypass).
If dual feed is required unscrew the terminal bridges between (L1,L2,L3, only)
UPS TERMINAL
Rectifier
UPS TERMINAL
Bypass
1L1
1L2
1L3
1N
PE
2L1
2L2
2L3
2N
For dual input feed connect the mains input cables to UPS Terminal according to following tables:
MAINS INPUT CABLE UPS TERMINAL
Rectifier
Phase L1
Phase L2
Phase L3
NEUTRAL
EARTH
1L1
1L2
1L3
1N
PE
BYPASS INPUT CABLE UPS TERMINAL
Phase L1
Phase L2
Phase L3
NEUTRAL
Bypass
2L1
2L2
2L3
2N
For minimum recommended Input Cable Sections and Fuse Ratings see
Section 2, chapter 2.1.2
Under the connection terminal of the UPS there is a cable-fixing rail to ensure that the cables have been fastened properly.
1.6.1.4 Preparation for the Output Cabling
Before you start connecting the loads, ensure that the sum of the indicated UPS-module rated powers (OUTPUT
POWER) on the nameplates (on the front side of the UPS-modules) is equal to or larger than the total load requirements.
The output of the UPS must be fitted with circuit breakers or other kind of protection. These circuit breakers will be connected between the loads and the UPS and will provide additional protection to the UPS in the event of overloads and short circuits.
These circuit breakers will enable the protection of each load separately.
The size of the circuit breakers depends on the load rating of the load sockets.
The circuit breakers must comply with the prescribed IEC Standards. It is recommended to provide a separate output distribution board for the load.
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The following values should be indicated on the output distribution board:
Maximum total load rating;
Maximum load rating of the load sockets.
If a common distribution board is used (sockets for Mains and UPS voltage), ensure that on each socket there is an indication of the applied voltage (“Mains” or “UPS”).
Output power cable ratings should be in accordance with the recommended cable sections and fuses ratings or in accordance with the prescribed IEC Standards or with the local regulations.
Under the connection terminal of the UPS there is a cable-fixing rail to ensure that the cables have been fastened properly.
Ensure that the earthing is performed in accordance with the prescribed IEC Standards or with the local regulations.
1.6.1.5 Connection of the Load
To ensure protection of the personnel during the installation of the UPS make sure that the connections are performed under the following conditions:
No mains voltage is present;
All loads are shut down and disconnected;
PMC is shut down and voltage-free.
Before connecting the output power cables make sure that:
UPS-Module is fitted in its correct position;
Maintenance bypass is in position OFF;
Remove the terminal cover of the UPS.
Connect the output power cable coming from the LV-Distribution Board to the terminals of the UPS as shown in drawing in
Section 2, chapter 2
(Front view of the DPA UPScale
TM
)
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1.6.2 INSTALLATION CHECKLIST
All packing materials and restraints have been removed from each cabinet.
Each RI-Enclosure of the UPS system is placed in the installed location.
All conduits and cables are properly routed to the UPS and auxiliary cabinets.
All power cables are properly sized and terminated.
A ground conductor is properly installed.
If the RI-Enclosure does not use all module mounting locations, the provided protective covers are installed on the front and back of the enclosure.
Battery cabinet installation instructions have been completed.
Air conditioning equipment is installed and operating properly.
The area around the installed UPS system is clean and dust-free. (It is recommended that the UPS be installed on a level floor suitable for computer or electronic equipment.
Adequate workspace exists around the UPS and other cabinets.
Adequate lighting is provided around all UPS equipment.
Any optional accessories are mounted in their installed location and properly wired.
Summary alarms and/or building alarms are wired appropriately. (OPTIONAL)
Startup and operational checks performed by certified service personnel.
All network connections are completed.
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Section-2
CONTENTS SECTION-2
WIRING AND BLOCK DIAGRAMS FOR ALL FRAMES AND MODULES .......................... 2
RECOMMENDED CABLE SECTIONS & FUSE RATINGS ................................................. 2
FRONT VIEW OF DPA UPScale RI 10 AND CONNECTION TERMINALS ......................... 5
FRONT VIEW OF DPA UPScale RI 11 AND CONNECTION TERMINALS ......................... 6
FRONT VIEW OF DPA UPScale RI 12 AND CONNECTION TERMINALS ......................... 7
FRONT VIEW OF DPA UPScale RI 20 AND CONNECTION TERMINALS ......................... 8
FRONT VIEW OF DPA UPScale RI 22 AND CONNECTION TERMINALS ......................... 9
FRONT VIEW OF DPA UPScale RI 24 AND CONNECTION TERMINALS ....................... 10
FRONT VIEW OF DPA UPScale RI 40 AND CONNECTION TERMINALS ....................... 11
EXTERNAL BATTERY CABINET AND BATTERY (NOT FORSEEN) ............................... 14
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Section-2
2.1 BLOCK DIAGRAM
2.1.1 WIRING AND BLOCK DIAGRAMS FOR ALL FRAMES AND MODULES
The customer has to supply the wiring to connect the UPS to the local power source. The installation inspection and initial start up of the UPS and extra battery cabinet must be carried out by a qualified service personnel such as a licensed service engineer from the manufacturer or from an agent certified by the manufacturer.
2.1.2 RECOMMENDED CABLE SECTIONS & FUSE RATINGS
2.1.2.1 Terminal connections overview
FRAME TYPE
Terminals (T)
Connection Bar (B)
UPScale RI 10
UPScale RI 11
UPScale RI 12
UPScale RI20
UPScale RI 22
UPScale RI 24
Battery Earth
PE
16/25mm
2
(T) n.a. n.a.
16/25mm
2
(T) n.a. n.a.
Separate. Battery
(+ / N / - )
3 x 10/16mm
2
(T) n.a. n.a.
2x
(3 x 10/16mm
2
) (T) n.a. n.a.
UPScale RI40
50 mm
2
(T)
4x
(3 x 10/16mm
2
) (T) n.a. = not allowed
UPScale RI 11, RI 12, RI 22, RI 24
(on rear site)
Common
Battery
(+ / N / - ) n.a n.a. n.a.
3 x M5 (B) n.a. n.a.
3 x M6 (B)
Input Bypass
3+N
4 x 10/16 mm
2
(T) 5 x 10/16 mm
2
(T)
4 x 16/25 mm
2
(T) 5 x 16/25 mm
2
(T)
3 x 50 mm
2
(T)
+ N 70/95 mm
2
(T)
Input Rectifier
3+N+PE
3 x 50 mm
2
(T)
+ N 70/95 mm
2
(T)
+PE 50 mm
2
(T)
Output load
3+N+PE
5 x 10/16 mm
2
(T)
5 x 16/25 mm
2
(T)
3 x 50 mm
2
(T)
+ N 70/95 mm
2
(T)
+PE 50 mm
2
(T)
Input Output
UPScale RI 10
(on rear site)
Batt. Input
UPScale RI 40
(on rear site)
Output
UPScale RI 20
(on rear site)
Batt. Input Output
Batt. Input Output
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2.1.3 BLOCK DIAGRAM
DPA UPSCALE™
2.1.3.1 Single Feed input (Standard Version)
Cable Sections and Fuse Ratings recommended. Alternatively, local standards to be respected
Section-2
2.1.3.2 SINGLE FEED INPUT / Cable Sections
Enclosure type
Upscale RI 10
Upscale RI 11
Upscale RI 12
Upscale RI 20
Load in KW
Upscale RI 22
Upscale RI 24
Upscale RI 40
n.a. = not allowed
20
20
20
40
40
40
80
Input 3x400V/230V
Fuse A
(Agl/CB)
3x40A
3x40A
3x40A
3x80A
3x80A
3x80A
3x160A
Cable A
(mm
2
)
(IEC 60950-1)
5x6
5x6
5x6
5x16
5x16
5x16
5x50
Max. Input Current with battery charging (A)
34
34
34
68
68
68
136 A
Output 3x400V/230V
@ cosphi 1.0
Battery
Cable D
(mm
2
5x6
5x6
5x6
5x16
5x16
5x16
5x50
)
(IEC 60950-1)
I nom
(A)
29 A
29 A
29 A
58 A
58 A
58 A
116 A
Fuse E
+ / N / -
(Agl/CB)
Cable E (mm
2
)
Only for external Batteries
+ / N / -
Com.
Battery
Sep. Battery
3x63A
3x63A
3x63A
3x100A *1
3x100A *1
3x100A *1
3x224A*1 n.a. n.a. n.a.
3x25 *1 n.a. n.a.
3x95 *1
3x10 n.a. n.a.
2x(3x10) n.a. n.a.
4x(3x10)
*1 only valid for common battery use
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2.1.3.3 Dual feed input (Optional Version)
Cable Sections and Fuse Ratings recommended. Alternatively, local standards to be respected
Section-2
2.1.3.4 Dual FEED INPUT / Cable Sections
Enclosure type
Upscale RI 10
Upscale RI 11
Upscale RI 12
Upscale RI 20
Upscale RI 22
Upscale RI 24
Upscale RI 40
n.a. = not allowed
20
20
20
40
40
40
80
Load in KW
Input 3x400V/230V
Fuse B
(Agl/CB)
3x40A
3x40A
3x40A
3x80A
3x80A
3x80A
3x160A
Cable B
(mm
2
)
(IEC 60950-1)
Max. Input
Current with battery charging
(A)
5x6
5x6
5x6
5x16
5x16
5x16
5x50
34
34
34
68
68
68
136 A
Bypass
3x400V/230V
Fuse C
(Agl/CB)
3x40A
3x40A
3x40A
3x80A
3x80A
3x80A
3x160A
Cable C
(mm
2
)
(IEC
60950-1)
4x6
4x6
4x6
4x16
4x16
4x16
4x50
Output
3x400V/230V
@ cosphi 1.0
Cable D
(mm
2
(IEC
)
60950-1)
5x6
5x6
5x6
5x16
5x16
5x16
5x50
Battery
I nom
Fuse E
+/N/-
(Agl/CB)
Cable E (mm
2
)
Only for external
Batteries
+ / N / -
Com.
Battery
Sep.
Battery
29 A
29 A
3x63A
3x63A
29 A 3x63A
58 A 3x100A *1 n.a. n.a. n.a.
3x25 *1
3x10 n.a. n.a.
2x(3x10)
58 A 3x100A *1
58 A 3x100A *1 n.a. n.a. n.a. n.a.
116 A 3x224A*1 3x95 *1 4x(3x10)
*1 only valid for common battery use
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2.2 FRONT VIEW
4
5
2.2.1 FRONT VIEW OF DPA UPScale RI 10 AND CONNECTION TERMINALS
Front side
1
2
3
Rear Side Terminal blocks
8 9+10 11
6 7 13 12
Terminal covers and indications
Section-2
3
4
5
6
7
8
9
1
2
10
11
12
13
Not used JR2 forseen for RJ45 Plug
X2 Customer interface on Phoenix Terminals = Potential free contacts
X1 Customer Inputs (detail see Section 3 / 3.1.2 )
LED red /green
JD1 RS232 / Sub D9/ female, PC interface
USB
SNMP
Modem
PC Interface
Slot for optional SNMP card ONLY
Slot for optional Modem/Ethernet card ONLY
Battery terminal + / N / - for Single battery
Input Bypass terminal for Dual Input feed
10/16 mm2
10/16 mm2
Input Rectifier terminal for Single feed
Output Load terminal
F 4-1 Battery Circuit Breaker
IA1 Maintenance Bypass
10/16 mm2
10/16 mm2
2x63 A / 800 VDC
Wiring see page 2 section 2.1
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2.2.2 FRONT VIEW OF DPA UPScale RI 11 AND CONNECTION TERMINALS
Front side
1
2
3
Rear Side Terminal blocks
4
5
6 7 12 11
8+9 10
Terminal covers and indications
Section-2
6
7
8
9
10
11
12
1
2
3
4
5
Not used JR2 forseen for RJ45 Plug
X2 Customer interface on Phoenix Terminals = Potential free contacts
X1 Customer Inputs (detail see Section 3 / 3.1.2 )
LED red /green
JD1
USB
RS232 / Sub D9/ female, PC interface
PC Interface
SNMP
Modem
Slot for optional SNMP card ONLY
Slot for optional Modem/Ethernet card ONLY
Input Bypass terminal for Dual Input feed
Input Rectifier terminal for Single feed
Output Load terminal
F4-1 Battery Circuit Breaker
IA1 Maintenance Bypass
10/16 mm2
10/16 mm2
10/16 mm2
3x63 A / 800 VDC
Wiring see page 2 section 2.1
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4
5
2.2.3 FRONT VIEW OF DPA UPScale RI 12 AND CONNECTION TERMINALS
Front side
1
2
3
Rear Side Terminal blocks
6 7 12 11
8+9 10
Terminal covers and indications
Section-2
5
6
7
8
9
10
11
12
1
2
3
4
Not used JR2 forseen for RJ45 Plug
X2 Customer interface on Phoenix Terminals = Potential free contacts
X1 Customer Inputs (detail see Section 3 / 3.1.2 )
LED red /green
JD1 RS232 / Sub D9/ female, PC interface
USB
SNMP
PC Interface
Slot for optional SNMP card ONLY
Modem Slot for optional Modem/Ethernet card ONLY
Input Bypass terminal for Dual Input feed 10/16 mm2
Input Rectifier terminal for Single feed
Output Load terminal
F4-1 Battery Circuit Breaker
IA1 Maintenance Bypass
10/16 mm2
10/16 mm2
3x63 A / 800 VDC
Wiring see page 2 section 2.1
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4
5
2.2.4 FRONT VIEW OF DPA UPScale RI 20 AND CONNECTION TERMINALS
Front side
1
2
3
Rear Side Terminal blocks
6 7 14 12 13
8 /8* 9+10 11
Terminal covers and indications
Section-2
7
8
8*
9
10
1
2
3
4
5
6
11
12
13
14
Not used JR2 forseen for RJ45 Plug
X2 Customer interface on Phoenix Terminals = Potential free contacts
X1 Customer Inputs (detail see Section 3 / 3.1.2 )
LED red /green
JD1 RS232 / Sub D9/ female, PC interface
USB
SNMP
PC Interface
Slot for optional SNMP card ONLY
Modem Slot for optional Modem/Ethernet card ONLY
Battery terminal + / N / - for Single battery
Battery terminal + / N / - for Common battery
10/16 mm2
M5
Input Bypass terminal for Dual Input feed
Input Rectifier terminal for Single feed
16/25 mm2
16/25 mm2
Output Load terminal
F4-1 Battery Circuit Breaker
F4-2 Battery Circuit Breaker
IA1 Maintenance Bypass
16/25 mm2
2x63 A / 800 VDC
2x63 A / 800 VDC
Wiring see page 2 section 2.1
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4
5
2.2.5 FRONT VIEW OF DPA UPScale RI 22 AND CONNECTION TERMINALS
Front side
1
2
3
6 7 13 11 12
Rear Side Terminal blocks
Section-2
8+9 10
Terminal covers and indications
6
7
8
9
10
1
2
3
4
5
11
12
13
Not used JR2 forseen for RJ45 Plug
X2 Customer interface on Phoenix Terminals = Potential free contacts
X1 Customer Inputs (detail see Section 3 / 3.1.2 )
LED red /green
JD1
USB
RS232 / Sub D9/ female, PC interface
PC Interface
SNMP
Modem
Slot for optional SNMP card ONLY
Slot for optional Modem/Ethernet card ONLY
Input Bypass terminal for Dual Input feed
Input Rectifier terminal for Single feed
Output Load terminal
16/25 mm2
16/25 mm2
16/25 mm2
F4-1 Battery Circuit Breaker
F4-2 Battery Circuit Breaker
IA1 Maintenance Bypass
3x63 A / 800 VDC
3x63 A / 800 VDC
Wiring see page 2 section 2.1
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2.2.6 FRONT VIEW OF DPA UPScale RI 24 AND CONNECTION TERMINALS
Front side
1
2
3
4
5
6 7 13 11 12
Rear Side Terminal blocks
Section-2
8+9 10
Terminal covers and indications
3
4
5
6
1
2
7
8
9
10
11
12
13
Not used JR2 forseen for RJ45 Plug
X2 Customer interface on Phoenix Terminals = Potential free contacts
X1 Customer Inputs (detail see Section 3 / 3.1.2 )
LED red /green
JD1
USB
SNMP
RS232 / Sub D9/ female, PC interface
PC Interface
Slot for optional SNMP card ONLY
Slot for optional Modem/Ethernet card ONLY
Input Bypass terminal for Dual Input feed 16/25 mm2
Input Rectifier terminal for Single feed 16/25 mm2
Output Load terminal 16/25 mm2
F4-1 Battery Circuit Breaker 3x63 A / 800 VDC
F4-2 Battery Circuit Breaker 3x63 A / 800 VDC
IA1 Maintenance Bypass
Wiring see page 2 section 2.1
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4
5
2.2.7 FRONT VIEW OF DPA UPScale RI 40 AND CONNECTION TERMINALS
Front side
1
2
3
15
14
13
12
6 7 16
Rear Side Terminal blocks
Section-2
8 /8* 9+10 11
Terminal covers and indications
7
8
8*
9
10
1
2
3
4
5
6
11
12
13
14
15
16
Not used JR2 forseen for RJ45 Plug
X2 Customer interface on Phoenix Terminals = Potential free contacts
X1 Customer Inputs (detail see Section 3 / 3.1.2 )
LED red /green
JD1 RS232 / Sub D9/ female, PC interface
USB
SNMP
PC Interface
Slot for optional SNMP card ONLY
Modem Slot for optional Modem/Ethernet card ONLY
Battery terminal + / N / - for Single battery
Battery terminal + / N / - for Common battery
10/16 mm2
M6
Input Bypass terminal for Dual Input feed
Input Rectifier terminal for Single feed
50 mm2
50 mm2
Output Load terminal
F4-1 Battery Circuit Breaker
F4-2 Battery Circuit Breaker
F4-2 Battery Circuit Breaker
F4-2 Battery Circuit Breaker
IA1 Maintenance Bypass
50 mm2
2x63 A / 800 VDC
2x63 A / 800 VDC
2x63 A / 800 VDC
2x63 A / 800 VDC
Wiring see page 2 section 2.1
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Section-2
2.3 BATTERY CONNECTIONS
2.3.1 INTERNAL BATTERY MODULES
The followings models have internal battery modules:
DPA UPScale RI11
DPA UPScale RI12
DPA UPScale RI22
DPA UPScale RI24
To achieve a correct cabling of the internal batteries modules, refer to the below drawings which show the various possible battery configurations and the diagrams in the on the next pages and listed here:
Assembling: S20_0018C Electric Diagram Battery Cabling 2 x(1x50) RI UPScale
Assembling: S20_0019B Electric Diagram Battery Cabling 2 x(1x40) RI UPScale
Assembling: S20_0020C Electric Diagram Battery Cabling 2 x(2x40) RI UPScale
NOTE:
For UPS-Systems DPA UPScale M-10kW, it is allowed to use 20-50 (only even numbers) of 12V-battery blocks depending the power sourced on the output
For UPS-Systems DPA UPScale M-20kW, it is allowed to use 30-50 (only even numbers) of 12V-battery blocks depending the power sourced on the output
IMPORTANT : For max. battery autonomies with the corresponding the output power range and no. of battery blocks per string, refer to Section 10.5 , page 8
NOTE: Set-up the correct number of battery blocks on Control Panel (Menu: Service-Set-Up).
DPA UPScale RI 11 DPA UPScale RI 12 DPA UPScale RI 12
Module Module Module
(
1x40)x7Ah (1x50)x7Ah (2x40)x7Ah
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DPA UPScale RI 22
Module
Module
DPA UPScale RI 22
Module
Module
(1x50)x7Ah
DPA UPScale RI 24
Module
Module
(2x40)x7Ah
DPA UPScale RI 24
Module
Module
Section-2
2x(1x50)x7Ah 2x(2x40)x7Ah
Other combination possible: refer to Section 10
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12V7Ah
12V7
Ah 12V7
Ah
12V 7Ah
12V7
10x7Ah
2x5x7Ah
10x7Ah
10x7Ah
10x7Ah
10x7Ah
10x7Ah
10x7Ah
2x5x7Ah
10x7Ah
10x7Ah
2x5x7Ah
10x7Ah
10x7Ah
10x7Ah
Modification
Modification
+
+
+
+
+
+
+
+
+
+
+
+
5
3
1
4
2
6
3
1
5
4
2
6
12V7Ah
12V7
10x7Ah
10x7Ah
10x7Ah
10x7Ah
10x7Ah
10x7Ah
10x7Ah
10x7Ah
10x7Ah
10x7Ah
10x7Ah
10x7Ah
Modification
Modification
+ +
+ +
+ +
+ +
5
3
1
4
2
6
3
1
5 6
4
2
Ah 12V7
12V7
+ + + +
+ + + +
+ + + +
+ + + +
5
3
1
4
2
6
3
1
5
4
2
6
10x7Ah
10x7Ah
10x7Ah
10x7Ah
10x7Ah
10x7Ah
10x7Ah
10x7Ah
10x7Ah
10x7Ah
10x7Ah
10x7Ah
10x7Ah
10x7Ah
10x7Ah
10x7Ah
10x7Ah
10x7Ah
10x7Ah
10x7Ah
10x7Ah
10x7Ah
10x7Ah
10x7Ah
Modification
Modification
Section-2
2.3.2 EXTERNAL BATTERY CABINET AND BATTERY (NOT FORSEEN)
It is normally recommended for redundant systems to provide each UPS with its own separate battery. In this way the redundancy is extended also to the batteries.
!
NOTE!
ALL THE OPERATIONS IN THIS MANUAL MUST BE PERFORMED BY CERTIFIED
ELECTRICIANS OR BY QUALIFIED INTERNAL PERSONNEL.
DO NOT OPERATE IN CASE OF PRESENCE OF WATER OR MOISTURE.
BY OPENING OR REMOVING THE UPS-COVERS YOU RUN RISK OF EXPOSURE
TO DANGEROUS VOLTAGES.
!
To ensure protection of the personnel during the installation of the UPS make sure that the connections are performed under the following conditions:
No mains voltage is present in the UPS
All the loads are disconnected
The UPS and the external battery are voltage-free
To verify the complete shut down of the DPA UPScale RI perform following steps:
1) Make sure that the fuses feeding the UPS in the input Distribution Board are all open and no power is fed to the UPS.
2)
Make sure the "MAINTENANCE BYPASS"(IA1) is open (position "OFF”)
3) Make sure the battery fuses in the external battery cabinet or racks and on the UPS are open.
To achieve a correct cabling:
=> Refer to chapter 2.2.1 for the DPA UPScale RI 10
=> Refer to chapter 2.2.4 for the DPA UPScale RI 20
=> Refer to chapter 2.2.7 for the DPA UPScale RI 40
1) Connect Earth (PE) between the UPS and external battery cabinet.
2) Connect the corresponding + , N, - terminals between UPS and external battery cabinet according to drawing
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Section-3
SECTION-3
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Section-3
3.1 INTERFACING
The UPS cabinet is provided with communication card which provides the system information
Communication card (next to the distribution) :
Input Interfaces
Output Interfaces :
X1 (Phoenix terminals)
X2 DRY PORTs ,volt-free contacts (Phoenix terminals)
Smart Port JD1 / RS232 Sub D9 / female : Interface (UPS system to computer)
USB Interface (UPS system to computer
)
On the Interface board are located two LED’s (3) :
Green LED showing the status of the Interface:
- Fast Blinking: 2 times/sec = Interface is OK
Red LED Board Alarm (indicates a possible replacement of the board)
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Section-3
3.1.1 Customer interface and DRY PORTs (volt-free contacts)
All the Input and Output interfaces are connected to Phoenix terminals (cable 0.5 mm2)
3.1.1.1 Output Interfaces Terminal blocks X2 (DRY PORTs)
Provision of signals for the automatic and orderly shutdown of servers, AS400 or Automation building systems
3.1.1.2 Input Interfaces Terminal blocks X1
Connection of Remote Shut down facilities, Generator Operation, Customers specials (see Section 9, chapter 1.2 OPTIONS)
All voltage free contacts are rated 60 VAC max. and 500 mA max.:
Block Terminal Contact
X2
X2 / 1
X2 / 2
X2 / 3
NO
NC
C
Signal
ALARM
On Display
MAINS_OK
Function
Mains Present
Mains Failure
Common
X2 / 4
X2 / 5
X2 / 6
X2 / 7
NO
NC
C
NO
Message
LOAD_ON_INV
BATT_LOW
Load on Inverter
(Load on Mains bypass)
Common
Battery Low
X2 / 8
X2 / 9
X2 / 10
X2 / 11
NC
C
NO
NC
ALARM
Message
LOAD_ON_MAINS
X2 / 12
X2 / 13
C
NO
X2 / 14 NC
X2 / 15 C
X1 / 1
ALARM
IN
+ 12Vdc
X1 / 2
GND
X1 / 3
GND
IN
+ 12Vdc
COMMON_ALARM
Battery OK
Common
Load on bypass (Mains)
(Load on Inverter)
Common
Common Alarm (System)
NO Alarm Condition
Common
Generator Operation
(NC = Generator ON)
Customer IN 1
X1
X1 / 4
X1 / 5
X1 / 6
GND
GND
IN +
3.3Vdc
GND
GND
X1 / 7
IN
+ 12Vdc
(Function on request, to be defined)
Temperature Battery
(If connected , the battery charger current if depending of the battery temp.)
X1 / 8
GND
X1 / 9
X1 / 10
GND
IN
+ 12Vdc
GND
GND
Remote Shut down
(Do not remove the factory mounted bridge until external Remote Shut down is connected)
12 Vdc sourse
(max. 200 mA load)
Phoenix Spring Terminals (X1…X2) Connection
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Section-3
3.1.2 JD1 / RS232 Smart Port Computer Interface
The Computer Interface JD1 (4) located on the distribution part is an intelligent RS 232 serial port that allows the UPS system to be connected to a computer. The connector JD1 is a standard D-Type, 9-pin, female.
When installed the Computer Interface, the optional WAVEMON software allows the computer to monitor the mains voltage and the UPS system status continuously.
In the event of any changes the computer terminal will display a message.
(For details see our optional Monitoring Package: WAVEMON).
3.1.3 USB Computer Interface
The Computer Interface USB (5) located on the distribution part and is in parallel with the intelligent
RS 232 serial port JD1.
When installed the USB Computer Interface trough, the optional WAVEMON software allows the computer to monitor the mains voltage and the UPS system status continuously.
In the event of any changes the computer terminal will display a message.
(For details see our optional Monitoring Package: WAVEMON).
1 2 3 4 5
6 7
Example : Distribution Interfaces
4
5
1
2
JR2 / RS485 (Not used ) foreseen for RJ45 Plug
X2 Customer interface on Phoenix Terminals
= Potential free contacts
X1 Customer Inputs
(detail see Section 3 / 1.2 )
3 LED red /green
JD1 Smart Port RS232 / Sub D9/ female,
USB
PC interface
PC Interface
6
7
SNMP
Modem
Slot for optional SNMP card ONLY
Slot for optional Modem/Ethernet card ONLY
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Section-4
CONTENTS SECTION-4
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Section-4
4.1 OPERATION
4.1.1 Commissioning
The DPA UPScale
TM
is a high quality electronic machine, that must be commissioned by a fully trained and certified field service engineer before being put into use.
The commissioning of the UPS involves the connection of the UPS and battery, the checking of the electrical installation and operating environment of the UPS, the controlled start-up and testing of the UPS and customer training.
OPERATIONS INSIDE THE UPS MUST BE PERFORMED BY A SERVICE
ENGINEER FROM THE MANUFACTURER OR FROM AN AGENT CERTIFIED BY
THE MANUFACTURER.
WARNING!
4.1.2 Control Panel
ONLY PERSONS WHICH HAVE BEEN TRAINED BY SERVICE TECHNICIANS OF
THE MANUFACTURER OR HIS CERTIFIED SERVICE PARTNERS ARE ALLOWED
TO OPERATE ON THE CONTROL PANEL WITH CLOSED DOORS.
ALL OTHER INTERVENTIONS ON THE UPS SYSTEM HAVE TO BE DONE ONLY
BY SERVICE TECHNICIANS OF THE MANUFACTURER. WARNING!
The user-friendly control panel is composed of three parts:
POWER MANAGEMENT LCD DISPLAY (PMD);
LED INDICATORS;
KEYS.
Figure 1.1 Control Panel
4.1.2.1 Power Management Display (PMD)
The 2 x 20 character LCD simplifies the communication with the UPS and provides the necessary monitoring information about the UPS. The menu driven LCD enables the access to the:
EVENT REGISTER;
Monitor the input and output U, I, f, P,
Battery runtime;
To perform commands like start-up and shut-down of UPS and
Load transfer from INVERTER to BYPASS and vice-versa;
DIAGNOSIS (SERVICE MODE);
Adjustments and testing.
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Section-4
4.1.2.2 LED Indicators
The mimic diagram serves to indicate the general status of the UPS. The LED-indicators show the power flow status and in the event of mains failure or load transfer from inverter to bypass and vice-versa. The corresponding LED-indicators will change colours from green (normal) to red (warning).
The LED’s LINE 1 (rectifier) and LINE 2 (bypass) indicate the availability of the mains power supply.
The LED’s INVERTER and BYPASS if green indicate which of the two is supplying power to the critical load.
When the battery is supplying the load due to mains failure the LED-indicator BATTERY is flashing.
The LED-indicator ALARM is a visual indication of any internal or external alarm condition. At the same time an audible alarm will be activated.
INDICATOR INDICATOR STATUS MEANING
ALARM
LINE 1
LINE 2
BY-PASS
INV
BATTERY
OFF
RED
GREEN
RED
GREEN
RED
OFF
GREEN
OFF
GREEN
RED
OFF
GREEN
RED
Flashing GREEN
No alarm condition
Alarm condition
Mains rectifier available
Mains rectifier not available
Mains bypass available
Mains bypass not OK or not available
UPS is turned off
Load on bypass (Bypass-or Eco-Mode)
Bypass not operating (switched-off)
Load on inverter
Inverter fault or load not transferable to inverter
Inverter not operating (switched-off)
Battery OK
Battery fault or battery is discharged
Battery in discharge or battery fuse open
4.1.2.3 Keys
The keys allow the user to operate the UPS to perform settings and adjustments, to start-up and shutdown the
UPS, to monitor on the LCD display the voltages, currents, frequencies and other values.
KEYS
ON/OFF
ON/OFF
UP ()
DOWN ()
RESET
ENTER
FUNCTION
Serve to switch-on (press both keys simultaneously), or shutdown the UPS (press both keys simultaneously)
Move upwards through the menu
Move downwards through the menu.
Cancel the audible alarm. If the alarm condition was only transient the LED-indicator
ALARM would also extinguish otherwise it will remain on (red).
Confirms a chosen menu item.
4.1.2.4 ON/OFF Start-up and Shutdown Buttons
!
NOTE!
IN THE CASE THAT THE PARALLEL UPS SYSTEM HAS TO BE TURNED
OFF, THEN BOTH ON/OFF BUTTONS ON ALL UPS MODULES HAVE TO
BE PUSHED. IN THIS CASE THE POWER SUPPLY TO THE LOAD WILL
BE INTERRUPTED
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Section-4
4.1.3 Description of the LCD
4.1.3.1 Status Screens
DESCRIPTION
1 Load is protected by UPS power.
Load is supplied by inverter (Normal Operation) and the batteries are connected and o.k.
2 Load is not protected by UPS power.
Load is supplied by mains power (load on bypass) or it is supplied by the inverter (Normal operation) and the batteries are not o.k.
3
Load not supplied.
UPS is switched off
To start the UPS press the two ON/OFF push buttons simultaneously
4 The UPS is not supplying load anymore.
NOTE:
LCD-DISPLAY
LOAD
PROTECTED
LOAD
NOT PROTECTED
LOAD OFF
SUPPLY FAILURE
LOAD DISCONNECTED
On the right hand side of the LCD there is the indication of single /parallel UPS.
If the UPS is configured as single the indication will be “S”
If the UPS is configured as parallel the indication will be “P” followed by the UPS number
The max no. of module units are 2 per system.
S
P1
P2
P2
EXEMPLES:
S
P1
P2 stands for Single UPS. The system consists of ONLY one UPS stands for Parallel UPS in a Multi-UPS system and 01 stands for the first Module (MASTER) in the Multi-UPS system. stands for Parallel UPS in a Multi-UPS system and 02 stands for the second Module (SLAVE) in the Multi- UPS system.
The configuration of the single / parallel UPS is achieved in the Menu
“SET UP SERVICE”. See Service Manual section E
4.1.3.2 Main Menu Screen
DESCRIPTION
1 Logging Control. A log of the last 99 events is stored in the Power Management Display.
2
In Menu Measurements: monitor voltages, power, frequencies, currents, autonomy etc.
3 The Command Menu enables to perform the commands “Load to inverter”, Load to bypass, battery test.
4 The UPS Data are the UPS personalized inf ormation “serial number”
5 Various settings can be performed by the user:
Date/Time, automatic battery test, etc.
6 Various adjustments can be performed by the service staff
LCD-DISPLAY
EVENT LOG
MEASUREMENTS
MEASUREMENTS
COMMANDS
COMMANDS
UPS DATA
UPS DATA
SET-UP USER
SET-UP USER
SET-UP SERVICE
SET-UP SERVICE
NO MORE MENU
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4.1.3.3 Event Log Screen
DESCRIPTION
1
Logging Control; a log of the last 99 events is stored in the Power Management Display.
01 05-10-00
LOAD TO INV.
2
3
Every stored event is identified with a sequential number and time stamp.
02 05-10-00
LOAD TO BYP.
All events and alarms are indicated with their date
03
and time of appearance.
05-10-00
LOAD OFF
4.1.3.4 Measurements Screen
LCD-DISPLAY
DESCRIPTION
1 Battery Runtime
2
3
4
5
6
7
8
9
10
11
12
13
14
15
UPS-Output Frequency
Bypass Frequency.
Battery Voltage
Battery Charger Current
Discharge Current.
Rectifier Voltage of all three phases
Bypass Voltage of all three phases
Output Voltage of all three phases
Output Current of all three phases
Active Output Power of all three phases
Reactive Output Power of all three phases
Apparent Output Power of all three phases
Output Power of all three phases
Battery capacity
14-38-59
14-38-56
14-37-14
LCD-DISPLAY
BATT. RUN TIME (MIN)
00h 00m
OUTPUT FREQUENCY (HZ)
50.00
BYPASS FREQUENCY (HZ)
50.00
BATTERY VOLTAGE (V)
+ 0.0 - 0.0
BATT. CHARGE CUR. (A)
+ 0.0 - 0.0
DISCHARGE CURRENT (A)
00.00
RECTIFIER VOLTAGE (V)
230 230 230
BYPASS VOLTAGE (V)
230 230 230
OUTPUT VOLTAGE (V)
230 230 230
OUTPUT CURRENT (A)
00.00 00.00 00.00
ACTIVE POWER (KW)
00.00 00.00 00.00
REACTIVE POWER (kVAr)
00.00 00.00 00.00
APPARENT POWER (KVA)
00.00 00.00 00.00
OUTPUT POWER (%)
00.00 00.00 00.00
BATT. CAPACITY (%)
00.00
4.1.3.5 Commands Screen
DESCRIPTION
1
2
3
Transfer Load to inverter
Transfer Load to bypass.
Battery Test
LCD-DISPLAY
LOAD TO INVERTER
LOAD TO BYPASS
LOAD TO BYPASS
PERFORM BATT.TEST
PERFORM BATT.TEST
NO MORE COMMANDS
Section-4
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4.1.3.6 UPS Data
DESCRIPTION
1
These general UPS Data are installed at the manufacturing plant
2 Manufacturing date
3
EPROM Version
4
Actual Date and Time
4.1.3.7 Set-Up User
DESCRIPTION
1
Set-up Language
(not active yet)
2 Set-up Date and Time
3 Set-up battery test
4 Set-up operation with Gen-Set
4.1.3.8 Set-Up Service
DESCRIPTION
1
This Menu is reserved for certified service engineers. It is not to be used by End-Users
2 Type in password
LCD-DISPLAY
UPS SERIAL NUMBER
NW-nnnnn
DATE OF MANUFACTURE
15-01-2009
EPROM VERSION
V-000
DATE
dd-mm-yyyy
TIME
hh:mm:ss
LCD-DISPLAY
SET LANGUAGE
SET DATE AND TIME
ENGLISH
FRANCAIS
POLISH
SET-UP DATE/TIME
SET-UP BATT. TEST
DD-MM-YY HH-MM-SS
SET BATTERY TEST
SET GENERATOR OP.
DAY OF MONTH
(1-31)
HOUR OF DAY
(1-24)
REPETITIVE (Y/N)
YES/NO
SET GENERATOR OP.
NO MORE SETTINGS
BATT.CHARGE LOCK
YES/NO
BYPASS LOCK
YES/NO
LCD-DISPLAY
SET-UP SERVICE
PASSWORD
PASSWORD.
Password is necessary to enter: Service Manual
Section-4
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Section-4
4.1.4 Operating Modes
4.1.4.1 Mode "ON LINE" (INVERTER MODE)
The ON-LINE-Mode is the UPS-Operating Mode in which the load is supplied through the RECTIFIER and
INVERTER.
LED Indicator
LINE 1
LINE 2
BYPASS
INVERTER
BATTERY
Colour
Green
Green
OFF
Green
Green
Using the control panel (see figure 1.1), the UPS can easily be transferred to the ON-LINE-Mode. The ON-
LINE-Mode provides the highest degree of protection, especially in the event of a mains disturbance or failure.
This operating mode is always recommended if the critical loads (computer systems) will not tolerate any interruption of the supply (not even the shortest).
In the unlikely event of an inverter fault or overload condition the UPS will transfer the load automatically and without interruption to the static bypass-mains supply (transfer time = 0).
4.1.4.2 Mode"OFF-LINE"(ECO- or BYPASS MODE)
In the "OFF-
Line Mode”, the load is supplied from the mains through the static bypass.
Using the control panel (see figure 1
.1), the UPS may be easily transferred to "Bypass Mode”.
LED Indicator
LINE 1
LINE 2
BYPASS
INVERTER
BATTERY
Colour
Green
Green
Green
OFF
Green
When the UPS is operating in "Bypass Mode”, the efficiency of the system is higher. In the event of a mains failure the load will automatically be transferred from mains to inverter within 5 msec (this is valid for single and parallel systems). The battery charger remains active in the "Bypass-
Mode”.
The "Bypass-
Mode”, is recommended only if the loads can tolerate interruptions of 3-5 ms (transfer time from
Bypass Mode to ON-LINE Mode).
!
NOTE!
TO HAVE TO MOST ESSENTIAL SECURITY LEVEL, WE RECOMMEND TO
RUN THE UPS ON NORMAL OPERATION MODE, MEANS UPS MODE.
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Section-4
4.1.4.3 "MAINTENANCE BYPASS" - Mode
The Maintenance Bypass Mode is performed by means of the IA1 BYPASS SWITCH on the front of the UPS:
POSITION OF
SWITCH
EFFECT
ON
OFF
Bypass-Switch Closed (Load supplied directly from mains)
LCDindication: “MANUAL BYP IS CLOSED” LED Indicators will indicate as shown in table below.
Bypass-Switch Open
– Normal operating condition
(Load supplied by inverter)
LCDindication “MANUAL BYP IS OPEN”
LED Indicators will indicate as shown in table below.
MAINTENANCE
BYPASS
LED Indicator
LINE 1
LINE 2
BYPASS
INVERTER
BATTERY
ON
Green
Green
Green
RED
Green
OFF
Green
Green
OFF
Green
Green
MAINS
UPS
LOAD
Before transferring the load to Maintenance Bypass (IA1) always make sure all the UPS-modules are in the "Bypass-
Mode” or “ECO-Mode”.
!
NOTE!
O
N OPERATION MODE „MANUAL BYPASS“ THE LOAD IS NOT
PROTECTED AGAINST ANY MAINS FAILURES OR MAINS
DISTURBANCES.
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Section-5
CONTENTS SECTION-5
How to Extract a UPS-Module in SINGLE MODULE Systems ..................................... 7
How to Fit Back a UPS-Module in SINGLE-MODULE-Systems ................................... 8
Replacement of UPS-Module in Redundant Multi-Module System .................................... 10
How to Extract a Module in Redundant Multi-Module System .................................... 10
How to insert a module in a Redundant Multi Module System .................................... 10
How to Extract a Module in a Capacity Multi-Module System..................................... 12
How to Fit Back a Module in a Capacity Multi-Module System ................................... 13
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Section-5
5.1 OPERATION - PROCEDURES
5.1.1 Start-Up Procedure
THE OPERATIONS DESCRIBED IN THIS CHAPTER MUST BE
PERFORMED BY A SERVICE ENGINEER FROM THE MANUFACTURER OR
FROM A AGENT CERTIFIED BY THE MANUFACTURER.
WARNING
!
Situation of UPS-System before switching it on:
1. Make sure the fuses for the supply of UPS-System in the Input Distribution Board on site are open.
2. Make sure all the input and output cabling has been performed correctly and check the input phase rotation.
3. Verify that the Maintenance Switch IA1 is open and in Position OFF.
4. Make sure all the internal battery fuses in the UPS (if any) and the external battery cabinets are open.
Start up procedure of DPA UPScale
TM
:
1. Insert fuses for the supply of UPS-System in the Input Distribution
- The LED-indicators LINE 1 and battery on UPS-Module is lit
– green
- On LCD-
Display “LOAD OFF, SUPPLY FAILURE” will appear.
2. UPS-Module 1:
Press both “ON/OFF” Main Buttons to switch on UPS.
LED-indicator will appear as shown below:
LED Indicator
LINE 1
LINE 2
BYPASS
INVERTER
BATTERY
Colour
Green
Green
Green
OFF
Flashing Green
3. Check Command: LOAD TO INVERTER
LED indicator will appear as shown below:
LED Indicator
LINE 1
LINE 2
BYPASS
INVERTER
BATTERY
Colour
Green
Green
OFF
Green
Flashing Green
4. Scroll through the menu measurement and check their correctness
5. Module 2: Repeat same procedure as for Module 1:Steps 2)-4).
6. Check battery polarity and voltage.
7. If the battery polarity and voltage is correct insert internal (if any) and external battery fuses
(breakers).
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Section-5
8. Testing of Parallel Functions
(The load fuses in output Distribution Board are still open i.e. the loads are disconnected!).
All UPS-Modules are on INVETER MODE
9. Press simultaneously the two ON/OFF buttons on the UPS-control panel (PMD) on all control panels on the module to turn the modules OFF. On the LCD’s message “LOAD OFF, SUPPLY FAILURE” will appear
10. Press simultaneously the two ON/OFF buttons on the UPS-control panel (PMD) on all control panels on the modules to turn the modules ON. On output Terminal Block there is now UPS power and on all LCD’s: “LOAD PROTECTED” will appear.
11. Load transfer to Maintenance Bypass
Go to Menu COMMANDS and choose command “LOAD TO BYPASS” and transfer the load to mains on control panel of any one of the UPS-modules.
Close Maintenance Bypass Switch IA1 (position ON)
On LCD: “MANUAL BYP IS CLOSED” will appear and the LED-indicator will indicate as shown below:
LED Indicator
LINE 1
LINE 2
BYPASS
INVERTER
BATTERY
Colour
Green
Green
Green
RED
Green
12. Connect Load to the UPS Output
Insert fuses in output Distribution Board
Verify on control Panel that the load is on bypass
13. Open Maintenance Bypass Switch IA1
On LCD: “MANUAL BYP IS OPEN” will appear followed by “LOAD NOT PROTECTED”
14. Check on LCD the Output Powers, Voltages Currents and Frequencies.
15. Load transfer to Inverter
Go to Menu COMMANDS and choose command “LOAD TO INVERTER” and transfer the load to inverter on control panel of any one of the three UPS-modules.
On all LCD’s: “LOAD PROTECTED” will appear followed by
16. Check the output Voltages and Currents once again.
THE LOAD IS NOW PROTECTED BY THE DPA UPScale
TM
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Section-5
5.1.2 Shutdown Procedure
THE OPERATIONS DESCRIBED IN THIS CHAPTER MUST BE
PERFORMED BY A SERVICE ENGINEER FROM THE MANUFACTURER OR
FROM A AGENT CERTIFIED BY THE MANUFACTURER.
WARNING
!
The DPA UPScale
TM
may be shutdown completely, if the load does not need input power for an extended period of time.
It may be switched to Maintenance Bypass Mode for service or maintenance purposes, or transferred to the OFF-
LINE Mode (ECO-Mode), if the load does not need the highest degree of protection.
The load may be disconnected by means of the two ON/OFF (LOAD-OFF) buttons for security reasons.
Complete Shutdown procedure of DPA UPScale
TM
:
Only in case there is no need to supply the load, the UPS System can be completely shutdown. The following procedures can only be executed after the load has completely been de-energized.
!
NOTE!
IN THE CASE THAT THE PARALLEL UPS SYSTEM HAS TO BE TURNED
OFF, THEN BOTH ON/OFF BUTTONS ON ALL UPS MODULES HAVE TO
BE PUSHED. IN THIS CASE THE POWER SUPPLY TO THE LOAD WILL BE
INTERRUPTED.
1. Verify that the loads are shutdown and that there is no need for power supply to the load.
2. If the loads are all disconnected, press simultaneously both ON/OFF-Buttons on UPS-Control Panel on all control Panels on each module.
On the LCD: “LOAD OFF, SUPPLY FAILURE” will appear and the LED-indicator will indicate as shown below:
LED Indicator
LINE 1
LINE 2
BYPASS
INVERTER
BATTERY
Colour
Green
OFF
OFF
OFF
Green
3. Open battery fuses/breakers on internal (if any) and external battery cabinets or racks.
4. Open the mains fuses/breaker in the building distribution panel.
!
NOTE!
MAKE SURE THE INTERNAL DC-CAPACITORS (ELCO) HAVE BEEN
DISCHARGED WAITING AT LEAST 2 MINUTES.
THE DPA UPAScale
TM
IS NOW VOLTAGE FREE.
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Section-5
5.1.3 Load Transfer: from Inverter operation to Maintenance Bypass
If it is necessary to perform service or maintenance on the UPS it is possible to transfer the UPS to
MAINTENANCE BYPASS.
THE OPERATIONS DESCRIBED IN THIS CHAPTER MUST BE
PERFORMED BY A SERVICE ENGINEER FROM THE MANUFACTURER OR
FROM A AGENT CERTIFIED BY THE MANUFACTURER.
WARNING
!
Situation of UPS-System before starting the Transfer Procedure to Maintenance Bypass:
The load is protected by DPA UPScale ST running in normal operation. (The UPS-Module is operating on inverter).
1. Using LCD panel, select the COMMANDS menu and choose comman d “LOAD TO BYPASS” and transfer the load to mains on control panel of any one of the UPS-modules
On LCD panel “LOAD NOT PROTECTED” will appear.
2. Close Maintenance Bypass Switch IA1 (position ON).
On LCD: “MANUAL BYP IS CLOSED” will appear and the mimic panel will show:
LED Indicator
LINE 1
LINE 2
BYPASS
INVERTER
BATTERY
Colour
Green
Green
Green
RED
Green
3. Press simultaneously the two ON/OFF buttons on the UPS-control panel (PMD) on all control panels on the modules.
On the LCD’s message “LOAD OFF, SUPPLY FAILURE” will appear and the mimic panel will show:
LED Indicator
LINE 1
LINE 2
BYPASS
INVERTER
BATTERY
Colour
Green
OFF
OFF
OFF
Flashing Green
4. Open battery fuses/breakers on the internal (if any) and the external battery cabinets or racks.
!
NOTE!
THE UPS SYSTEM IS STILL POWERED (DANGEROUS VOLTAGE).
!
NOTE!
THE LOAD IS NOW SUPPLIED BY MAINS AND IS THEREFORE NOT
PROTECTED THROUGH THE UPS.
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Section-5
5.1.4 Load Transfer: from Maintenance Bypass to Inverter operations
This procedure describes the sequence of operations to be done in order to restart the UPS and restore ON-LINE mode (Load on Inverter).
THE OPERATIONS DESCRIBED IN THIS CHAPTER MUST BE
PERFORMED BY A SERVICE ENGINEER FROM THE MANUFACTURER OR
FROM A AGENT CERTIFIED BY THE MANUFACTURER.
WARNING
!
Situation of UPS-System before starting the Transfer Procedure to ON-LINE mode:
The load is supplied directly by Input Mains power and the UPS is OFF.
1. Close battery fuses/breakers in the external battery cabinets or racks.
2.
On the LCD’s: “LOAD OFF, SUPPLY FAILURE” will appear and the mimic panel will show:
LED Indicator
LINE 1
LINE 2
BYPASS
INVERTER
BATTERY
Colour
Green
OFF
OFF
OFF
Flashing/Green
3. Press simultaneously the two ON/OFF buttons on the UPS-control panel (PMD) on all control panels of the modules.
Unit will start-up and after about 60 seconds the mimic panel will show:
LED Indicator
LINE 1
LINE 2
BYPASS
INVERTER
BATTERY
Colour
Green
Green
Green
RED
Green
4. Make sure that the bypass LED is green, then open the Maintenance Bypass Switch IA1 (position
OFF).
5. Using LCD panel, select the COMMANDS menu and choose command “LOAD TO INVERTER”. This will transfer the LOAD to Inverter on the complete system (all units). On LCD panel “LOAD
PROTECTED” will appear.
THE LOAD IS NOW SUPPLIED BY INVERTER POWER AND IS PROTECTED
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Section-5
5.2 REPLACEMENT OF UPS-MODULE
5.2.1 Replacement of UPS-Module in Single-Module Systems
THE OPERATIONS DESCRIBED IN THIS CHAPTER MUST BE
PERFORMED BY A SERVICE ENGINEER FROM THE MANUFACTURER OR
FROM A AGENT CERTIFIED BY THE MANUFACTURER.
WARNING
!
5.2.1.1 How to Extract a UPS-Module in SINGLE MODULE Systems
WARNING
!
The weight of a UPS module can reach 22kg, therefore it can be lifted by 1 person. We recommend two persons for carrying the module .
Potential dangers: the ups module due to its weight, if removed inappropriately, can cause serious injury or damage should the module fall down. note: we recommend that the modules are handled by two persons.
SUITABLE LIFTING TOOLS RESPECTIVELY SAFEGUARD PLATFORMS
AGAINST EVT. FALL DOWN ARE TO BE PLANNED.
If your DPA UPScale
TM
consists of only one single UPS-Module then perform following steps to extract the module:
1. Reset the Alarm on faulty Module. The audible noise will stop.
If the Alarm condition persists (the LED-Indicator ALARM will remain red) it means that there is a fault in the UPS-Module.
2. If the load is supplied by the mains in Bypass-Mode (Eco-Mode) the Maintenance Bypass (IA1) may be closed by turning it to position “ON”.
NOTE: If the load is on inverter, then before closing the Maintenance Bypass IA1, transfer load to bypass by means of the command “LOAD TO BYPASS” in submenu COMMANDS. On LCD: “LOAD
NOT PROTECTED” will appear.
3. Close Maintenance Bypass Switch IA1 (position ON)
On LCD: “MANUAL BYP IS CLOSED” will appear and the LED-indicator will indicate as shown below:
LED Indicator
LINE 1
LINE 2
BYPASS
INVERTER
BATTERY
Colour
Green
Green
Green
RED
Green
The load is now directly supplied by mains and is not protected
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!
NOTE!
THE LOAD IS NOW DIRECTLY SUPPLIED BY MAINS AND IS NOT
PROTECTED.
4. Press both ON/OFF Buttons on UPS-Module simultaneously;
5. Open battery fuses/breakers on the internal (if any) and the external battery cabinet or rack;
6. Unscrew the two screws on the front side of the module that are fixing it to the UPS-frame;
7. Pull Module only partly horizontally by means of the 2 handles until the rear connectors are disconnected.
THE LOAD IS NOW DIRECTLY SUPPLIED BY MAINS AND IS NOT
PROTECTED.
WARNING
!
BEFORE DRAWING THE UPS-MODULE COMPLETELY OUT, WAIT 5
MINUTES UNTIL THE INTERNAL DC-CAPACITORS ARE DISCHARGED.
WARNING
!
8. Draw UPS-Module by pulling it out horizontally:
NOTE: We recommend 2 persons for pulling out the module from the UPS-Frame. The weight of a of UPScale M10 is 18.5 kg, M20 module is 21.5kg)
9. Insert new UPS-Module or cover the opening (UPS-Module Compartment) with appropriate protection cover immediately and fix with two screws.
!
WHILE THE UPS IS OPERATING IN THE MAINTENANCE BYPASS-MODE THE LOAD IS NOT PROTECTED
AND IN THE EVENT OF A MAINS FAILURE THE LOAD SUPPLY WILL BE INTERRUPTED AND THE LOAD
WILL CRASH.
5.2.1.2 How to Fit Back a UPS-Module in SINGLE-MODULE-Systems
If your DPA UPScale
TM
consists of only one single UPS-Module then perform following steps to fit back the new module:
1. Remove UPS-Module compartment protection cover by unscrewing two screws on the front.
2. Slide two thirds of UPS-Module into dedicated UPS-compartment (make sure not to plug the UPS-
Module into the rear connector).
Push UPS-module to its final position and push strongly to assure good contact on the rear plugs.
NOTE: We recommend 2 persons for pulling out the module from the UPS-Frame. The weight of a of UPScale M10 is 18.5 kg, M20 module is 21.5kg)
3. Tighten the two screws on the front of module.
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4. Check if the LED LINE1 and battery is green. If yes, mains voltage is OK;
5. Close internal and external battery fuses/breaker (if available);
6.
Press simultaneously both “ON/OFF” Buttons to start-up UPS.
LCD panel must display: LED-indicator will appear as shown below:
LED Indicator
LINE 1
LINE 2
BYPASS
INVERTER
BATTERY
Colour
Green
Green
Green
RED
Green
7.
Open Maintenance Bypass (IA1) by turning it to position “OFF”. The load is now supplied by the static bypass.
8. Transfer load to mains and inverter for testing using submenu COMMANDS
9. Transfer load to Inverter-
Mode by means of COMMAND “LOAD TO INVERTER”. On LCD: “LOAD
PROTECTED” will appear.
THE LOAD IS NOW PROTECTED BY DPA UPSCALE
™ RI
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5.2.2 Replacement of UPS-Module in Redundant Multi-Module System
WARNING!
THE WEIGHT OF A UPS MODULE CAN REACH 22KG, THEREFORE IT IS
RECOMMENDED TO BE LIFTED BY 2 PERSONS. THE MODULE SHALL
NEVER BE CARRIED BY ONE PERSON ONLY.
MAKE SURE THE INTERNAL DC-CAPACITORS (ELCO) HAVE BEEN
DISCHARGED WAITING AT LEAST 5 MINUTES. HOW TO EXTRACT A
MODULE IN REDUNDANT MULTI-MODULE SYSTEM
WARNING
!
5.2.2.1 How to Extract a Module in Redundant Multi-Module System
If in a redundant parallel system a UPS-module is faulty, the load will continue to be protected by the operating modules On-Line-Mode (Inverter-Mode) and the faulty Module may be replaced without having to transfer the load to bypass!
To extract the faulty module from the UPS-Frame in a Redundant Multi- Module Configuration proceed as follows:
1. Identify the faulty Module with the Alarm condition and RESET the Alarm. The audible noise will stop.
If the Alarm conditions persists (the LED-Indicator ALARM is red) there is a fault in the UPS-Module.
2. Verify that load is supplied by inverter of the other modules running by checking the LCD indication
LOAD PROTECTED. Verify load measures on the operating modules.
3.
Turn the faulty module OFF by pressing simultaneously both “ON/OFF” buttons.
On the LCD: “LOAD OFF, SUPPLY FAILURE” should appear and the LED-indicator will indicate as shown below:
LED Indicator
LINE 1
LINE 2
BYPASS
INVERTER
BATTERY
Colour
Green
OFF
OFF
OFF
Flashing Green
4. Remove the two fixation screws and slide out the UPS-Module (10cm)
This operation will disconnect module by the power connection located on the back of the cabin.
5. Pull the module out.
ATTENTION: BEFORE DRAWING THE UPS-MODULE COMPLETELY OUT, WAIT 5 MINUTES UNTIL
THE INTERNAL DC-CAPACITORS ARE DISCHARGED.
NOTE: We recommend 2 persons for pulling out the module from the UPS-Frame. The weight of a of UPScale M10 is 18.5 kg, M20 module is 21.5kg)
6. Screw the protection cover on the empty area left empty by the module with the two fixation screws.
5.2.2.2 How to insert a module in a Redundant Multi Module System
THE WEIGHT OF A UPS MODULE CAN REACH 22KG, THEREFORE IT IS
RECOMMENDED TO BE LIFTED BY 2 PERSONS. THE MODULE SHALL
NEVER BE CARRIED BY ONE PERSON ONLY
WARNING
!
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In a Redundant Parallel system one module can be re-introduced on its original location without affecting normal system operation. Load will be protected by the other modules running ON-LINE.
Module must be previously set according to system personalization. Please make sure with your nearest service centre for correct settings.
1. Remove the protection cover by unscrewing the two fixation screws on the front.
2. Lift the module to its destination position. See above note concerning weights.
3. Slide two thirds of UPS module into dedicated compartment (make sure not to plug the UPS-Module into the rear connector).
Push UPS-module to its final position and push strongly to assure good contact on the rear plugs.
Tighten the two screws on the front of module;
4. Check if LED LINE1 and battery is green. If yes, mains voltage is OK;
On the LCD: “LOAD OFF, SUPPLY FAILURE” will appear and the LED-indicator will indicate as shown below:
LED Indicator
LINE 1
LINE 2
BYPASS
INVERTER
BATTERY
Colour
Green
OFF
OFF
OFF
Flashing Green
5. Close internal and/or external battery fuses/breaker of the new Module
6.
Press both “ON/OFF” Buttons simultaneously to start-up UPS.
7. Module will restart automatically connecting load to inverter and run in parallel with other ON LINE modules. LCD panel must show LOAD PROTECTED indication.
THE LOAD IS NOW PROTECTED BY THE DPA UPScale
TM
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5.2.3 Replacement of a Module in Capacity Multi-Module System
THE WEIGHT OF A UPS MODULE CAN REACH 22KG, THEREFORE IT IS
RECOMMENDED TO BE LIFTED BY 2 PERSONS. THE MODULE SHALL
NEVER BE CARRIED BY ONE PERSON ONLY
WARNING
!
5.2.3.1 How to Extract a Module in a Capacity Multi-Module System
If in capacity parallel system a UPS-Module experiences a fault and there is not enough capacity left to protect the load by the remaining operating UPS-Modules, the load will automatically be transferred to bypass
(Bypass-Mode or Eco-Mode) and will continue to be supplied by the mains power supply.
To extract the faulty module from the UPS-Frame in a Capacity Multi-Module System proceed as follows:
1. Identify the faulty Module with the Alarm condition and RESET the Alarm. The audible noise will stop.
If the Alarm conditions persists (the LED-Indicator ALARM is red) there is a fault in the UPS-Module.
2. Verify that the load is on Bypass and is supplied by the mains power (Bypass-Mode or Eco-Mode) on all UPS-Modules; in the majority of the events the LED-indicators on Control Panel of the Faulty
Module will show:
LED Indicator
LINE 1
LINE 2
BYPASS
INVERTER
BATTERY
Colour
Green
Green
Green
RED
Green
3. Whereas the LED-indicators on the Control Panels of the other Operating Modules will show
LED Indicator
LINE 1
LINE 2
BYPASS
INVERTER
BATTERY
Colour
Green
Green
Green
OFF
Green
4. Close Maintenance Bypass Switch IA1 (position ON)
5.
On LCD: “MANUAL BYP IS CLOSED” will appear and the LED-indicator will indicate as shown below:
LED Indicator
LINE 1
LINE 2
BYPASS
INVERTER
BATTERY
Colour
Green
Green
Green
RED
Green
The load is now directly supplied by mains and is not protected
6. Press both ON/OFF Buttons on UPS-Module to be replaced simultaneously;
7. Open corresponding battery fuses
8. Remove the two fixation screws and slide out the UPS-Module (10cm)
This operation will disconnect module by the power connection located on the back of the cabin.
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ATTENTION: BEFORE DRAWING THE UPS-MODULE COMPLETELY OUT, WAIT 5 MINUTES UNTIL
THE INTERNAL DC-CAPACITORS ARE DISCHARGED.
9. Draw UPS-Module by pulling it out horizontally:
NOTE: We recommend 2 persons for pulling out the module from the UPS-Frame. The weight of a of UPScale M10 is 18.5 kg, M20 module is 21.5kg)
10. Insert new UPS-Module or cover the opening (UPS-Module Compartment) with appropriate protection cover immediately and fix with two screws.
MAKE SURE THE INTERNAL DC-CAPACITORS (ELCO) HAVE BEEN
DISCHARGED WAITING AT LEAST 5 MINUTES
WARNING
!
THE LOAD IS NOW DIRECTLY SUPPLIED BY MAINS AND IS NOT
PROTECTED
WARNING
!
5.2.3.2 How to Fit Back a Module in a Capacity Multi-Module System
To replace a Faulty Module in a Capacity Multi-Module System perform following steps:
1. Remove UPS-Module compartment protection cover by unscrewing two screws on the front.
Slide two thirds of UPS-Module into dedicated UPS-compartment (make sure not to plug the UPS-Module into the rear connector).
Push UPS-module to its final position and push strongly to assure good contact on the rear plugs.
NOTE: We recommend 2 persons for pulling out the module from the UPS-Frame. The weight of a of UPScale M10 is 18.5 kg, M20 module is 21.5kg)
2. Tighten the two screws on the front of module;
3. Check if LED LINE1 and battery are green.
On the LCD: “LOAD OFF, SUPPLY FAILURE” will appear and the LED-indicator will indicate as shown below:
LED Indicator
LINE 1
LINE 2
BYPASS
INVERTER
BATTERY
Colour
Green
OFF
OFF
OFF
Flashing Green
4. Close internal and/or external battery fuses/breaker of the new Module (if any)
5.
Press both “ON/OFF” Buttons simultaneously to start-up UPS module.
6. All modules shall show to be in
LED Indicator
LINE 1
LINE 2
BYPASS
INVERTER
BATTERY
Colour
Green
Green
Green
OFF
Green
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7.
Open Maintenance Bypass (IA1) by turning it to position “OFF”. The load is now supplied by the static bypass of all three Modules. Check LED-indicators on control panels.
8. Transfer load to Inverter-
Mode by means of COMMAND “LOAD TO INVERTER” on any one of control panels. On LCD: “LOAD PROTECTED” will appear and the LED-indicator will indicate as shown below:
LED Indicator
LINE 1
LINE 2
BYPASS
INVERTER
BATTERY
Colour
Green
Green
OFF
Green
Green
THE LOAD IS NOW PROTECTED BY THE DPA UPScale
TM
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CONTENTS SECTION-6
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6.1 MULTI-CABINET CONFIGURATION (NOT AVAILABLE)
Section-6
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CONTENTS SECTION-7
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7.1 MAINTENANCE
THE OPERATIONS DESCRIBED IN THIS CHAPTER MUST BE PERFORMED BY A
SERVICE ENGINEER FROM THE MANUFACTURER OR FROM AN AGENT CERTIFIED BY
THE MANUFACTURER.
WARNING!
7.1.1 User Responsibilities
There are no parts within the UPS which need to be serviced by the user, so the maintenance responsibilities of the user are zero. To maximize the useful working life and reliability of the UPS and its batteries, the environment in which the UPS operates should be kept cool (20°C - 25°C), dry, dust free and vibration free. The batteries should be hold fully charged.
7.1.2 Preventative Maintenance
The UPS system needs a regular and constant maintenance (preventative inspections) at least once a year, even during the warranty period.
These preventative maintenance inspections are essential to ensure a correct functionality and reliability of the
UPS system. When the UPS is commissioned, the commissioning field service engineer will attach a service record book to the front of the UPS and this will be used to record the full service history of the UPS.
During a preventative maintenance the field service engineer might carry out some or all of following checks:
Status and function check of UPS and batteries
UPS and batteries visual inspection (dust, mechanical damages, ..)
Visual inspection of screws and cable connections
Check of air ventilation and room temperature
Check the operation and function (commutations, remote monitoring and Signaling)
Current, voltage and frequencies measures
Measure and record the current load conditions
Check the load sharing (only in parallel systems)
Battery voltage check
Battery discharge test
Check transfer of the load from UPS to mains operation via static bypass
Unit cleaning
7.1.3 Deep Battery Test
The battery test takes approx. 3 minutes and should be performed only if:
• there are no alarm conditions
• the battery is fully charged
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• mains is present.
The battery testing can be carried out independently of the operation mode (OFF-LINE or ON-LINE) and whether or not the load is connected. The battery test procedure can be performed from the UPS display, in the service setup mode.
7.1.4 Battery maintenance, disposal and recycling
The battery maintenance shall be done by a certified Service Partner.
To ensure an optimum operation of the UPS system and a continuous and efficient protection of the connected load it is recommended to check the batteries every 12 months.
Batteries contain dangerous substances that will harm the environment if thrown away. If you change the batteries yourself, call qualified organizations for battery disposal and recycling.
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Section-8
CONTENTS SECTION-8
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8.1 TROUBLESHOOTING
THE OPERATIONS DESCRIBED IN THIS CHAPTER MUST BE
PERFORMED BY A SERVICE ENGINEER FROM THE MANUFACTURER
OR FROM A AGENT CERTIFIED BY THE MANUFACTURER.
WARNING!
8.1.1 Alarms
In the event of an alarm condition the red LED-
Indicator “Alarm” and the audible alarm will turn on.
In this case proceed as follows:
1. Silence the audible alarm by pressing the button "Reset".
2. Identify the cause of the alarm condition by means of the EVENT LOG in the MAIN menu.
3. In case of doubts please contact the nearest Service centre.
4. Fault identification and rectification information is given on the following pages.
8.1.2 Menu, Commands, Event Log And Measurements
In section 4 there is a detailed description of the Menu, Commands, Event Log and Measurements that can be operated and displayed on the LCD. The List of Alarms and Messages are shown below.
8.1.3 Fault Identification and Rectification
The major alarm conditions that will be encountered are:
Alarm Condition
MAINS RECT. FAULT
MAINS BYP FAULT
Meaning
Mains power supply is outside prescribed tolerance.
Mains power supply is outside prescribed tolerance.
Suggested Solution
The input power to UPS is too low or missing.
If site power appears to be OK, check the input circuit breakers etc. supplying the UPS.
The input power to UPS is too low or missing.
If site power appears to be OK, check the input circuit breakers etc. supplying the UPS.
OUTPUT SHORT
There is a short circuit at the output of
UPS (on load side).
Check all output connections and repair as required.
OVERLOAD
TEMPERATURE HIGH
Load exceeds the UPS rated power.
UPS temperature has exceeded the allowed value.
Identify which piece of equipment is causing the overload and remove it from the UPS.
Do not connect laser printers, photocopiers, electric heaters, kettles etc. to the UPS.
Check that the ambient temperature of the UPS is less than 40° C.
If the ambient temperature is normal call the certified service centre for assistance.
INV. PHASE FAULT
Inverter is faulty. Call the certified service centre for assistance.
SYNCHRON. FAULT
The inverter and mains are not synchronised.
The frequency of the input voltage to the UPS is outside operational limits and the UPS static bypass has been temporarily disabled.
BATTERY IN
DISCHARGE
Battery is near end of autonomy.
Shutdown load connected to UPS before the UPS switches itself off to protect its batteries.
MANUAL BYP IS
CLOSED
Maintenance Bypass closed. Load supplied by mains.
This alarm is only displayed if the UPS is on
Maintenance Bypass.
In case of alarms not included in the list above, please contact the nearest certified service centre for assistance.
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Section-9
CONTENTS SECTION-9
SNMP CARD/ADAPTER For Network Management /Remote Monitoring ........................... 5
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Section-9
9.1 OPTIONS
9.1.1 Introduction
The DPA UPSCALE
TM
is provided with the following accessories:
REMOTE SHUT DOWN FACILITIES
GENERATOR ON FACILITIES
1 CUSTOMER IN FUNTIONS (ON REQUEST)
TEMPERATURE SENSOR FOR TEMP. DEPENDING BATTERY CHARGERING
SOFTWARE FOR AUTOMATIC SHUTDOWN AND MONITORING
SNMP INTERFACES FOR NETWORK MANAGEMENT AND REMOTE MONITORING
9.1.2 Remote SHUT DOWN
The REMOTE SHUT DOWN must use a normally closed contact, which opens to operate the remote shut down sequence.
The remote shutdown on terminal port X1/7.. X1/8 is located at the bottom of the DPA UPSCALE
TM
frame on communication card with terminal blocks X1 …X2. See section 3 / 1.2.1 for details.
In order to allow removal, maintenance or testing of any remote shut down facility without disturbing the normal operation of the UPS, it is recommended that a terminal block, with linking facilities, be installed between the UPS and the stop button.
1. Use a screened cable with 1 pair (section of wires 0.5 mm
2
) and maximum length of 100 m.
2. Connect the cable as shown in Fig. 1.2
REMOTE SHUT DOWN SWITCH
(N.C. = Normally Closed)
UPS
Remote shut down
(X1)
X1/7
X1/8
Terminal Block
Fig 1.2 Drawing of the wiring for the REMOTE SHUT DOWN SWITCH.
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9.1.3 Generator ON Facilities
The Generator ON facility must use a normally open contact that closes to indicate that a generator is running and supplying input power to UPS. It is located at the bottom of the DPA UPSCALE
TM
frame on communication card with terminal blocks X1 …X2. See section 3 / 1.2.1 for details
When used, this facility disables the UPS static bypass and prevents the UPS from transferring the load onto the generator power supply.
UPS
Generator port
X1
Generator alarm panel
X1/1
X1/2
Figure 1.3: Generator ON Connection
9.1.4 Wavemon Shutdown and ManagementSoftware
9.1.4.1 Why is UPS Management important?
By combining a UPS with network management products, such as an SNMP protocol, System-administrators are guaranteed their data and their system will constantly be protected from corruption or data loss even in the event of an extended power failure or when batteries reach a critical low state. In the event of a power disturbance system administrators can also monitor their network from a central location, allowing an early detection of problems. In fact utility power is unreliable at times, ensuring that all network systems have constant power can be a difficult task. The situation becomes even more complex if systems are managed across a Local Area Network (LAN) or
Wide Area Network (WAN) around the world.
When a power failure occurs action can be taken to protect the system and its valuable data. If no action is initiated by the operator, this event can seriously damage the system. The UPS software will react automatically in such a case and shutdown the operating system. The manufacturer has found it important to have a complete solution for its UPS and is able to offer a wide range of monitoring/remote controls for assuring the maximum protection degree to the customers.
9.1.4.2 WAVEMON Shutdown and Monitoring Software
WAVEMON Software is an external monitoring and shutdown software which was designed to operate with all UPS products, both with the DRY PORT (Relays) on Terminal block X1 and RS232 port JD1 on the communication card
The software packet consists of a CD ROM for most diffused operating systems (Windows, Unix, OS/2, DEC VMS,
Novell, Apple), a standard connection and a user manual.
The dry port
X2…X4 with voltage-free contacts may also be used for automatic shutdown in connection with
WAVEMON Software. It is necessary to provide a cable of 0.5 mm2 to connect Terminals X1 of the UPS and the serial port of the server.
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Figure 1.4.2. Monitoring image.
The main characteristics of WAVEMON Software are:
Automatic unattended master/slave shutdown in heterogeneous networks
On-screen autonomy time / battery time countdown
On-screen server log off and shutdown procedure
Extensive logging of all UPS activity and power quality data, with timestamp
Scheduled UPS economy mode, service mode, other systems status
Graphical user interface for Windows compatible platforms
Automatic unattended local shutdown
Special software modules to close and save open MS-Office documents.
Compatible for all optional modules like UPSDIALER, SNMP adapters, Temperature sensors, etc.
The UPS-Management Software is a client-/server-application for networks and local workstations. Basically
WAVEMON-Software consists of two parts: the server-module of the UPS-Management Software is UPSServ, which communicates via RS-232 cable with the UPS. Working as a background process the UPSServ collects messages, received from the UPS. The UPSServ interprets received messages and makes them available to the client-module UPSCli and to any SNMP-based management station.
When UPSServ detects voltage variations or a power failure it can execute various so called system „event routines“, which for example may shutdown the server or send warning to connected users. These system event routines which are a part of the UPS-Management Software can be adjusted to your demands.
The UPS management software includes with every serial number the licence for using the UPS service on one server with one UPS and an unlimited numbers of connected WINDOWS workstations. When operating with two or more servers a licence for every additional server is required. It doesn’t matter if the UPS service runs at that location or if the server is halted by a UPS service via remote command. The same regulations are applicable to the use of remote send/receive modules RCCMD and multiserver shutdown under NT, UNIX and other operating systems. The service programs are generally delivered as a single-licence. To use a single CD ROM to shutdown multiple servers you have to purchase additional CD license keys.
Parallel/redundant UPS systems are also manageable by the software.
The main principle is: let introduce a shutdown of a Server only when strictly necessary. A correct Parallel Handling has therefore to manage a parallel system as a whole and always considering redundancy. Following statements apply:
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-
Every alarm on any unit is immediately notified, but …
-
… a reaction to a severe fault is introduced only when the minimum number of UPS –Modules necessary to supply the load exhibits an alarming situation.
- The real Battery autonomy time of the (whole) parallel system is computed continuously.
- Maintenance on a redundant unit may be executed without annoyance to the management system
(supervisor).
In order to be managed, a UPS can be integrated into a network in two ways:
1. By means of the server which is being powered by the UPS and is integrated in the network. In most of the cases the server is used as sub-agent and you only need the PMC-Software without any
SNMP Adapter. You need a standard serial connection between the RS232 JD1 port of the UPS and the RS232 port of the computer/server.
2. In some situations it is preferable to interface the network via an SNMP adapter. By this way up to 50 computers can be shut down in a RCCMD environment. RCCMD (Remote Console Command) is an additional software module, which can be triggered by the SNMP device to executes a command
(typically a shutdown command) on a remote system.
9.1.5 SNMP CARD/ADAPTER For Network Management /Remote Monitoring
The Simple Network Management Protocol (SNMP) is a worldwide-standardized communication-protocol. It is used to monitor any device in the network via simple control language. The UPS-Management Software also provides its data in this SNMP format with its internal software agent. The operating system you are using must support the
SNMP protocol. We offer our software with SNMP functionality for Novell, OS/2, all Windows running on INTEL and ALPHA, DEC VMS, Apple.
Two types of SNMP interfaces with identical functionality are available: an external SNMP-Adapter (Box) and an internal SNMP-Card. Both can manage a parallel system (N modules) and return either global values - which are consistent for the whole parallel system - or specific values from the single modules.
Figure 1.5 SNMP Adapter
Ethernet
External SNMP-Adapter
9
Internal SNMP-Card
UPS
The adapter may be configured via Telnet, HTTP (Web-Browser) or serial connection (Terminal). For normal operation at least one network connection (Ethernet) is required.
The SNMP adapter can be used, utilising the RCCMD send function, for an automatic network wide shut down or just for informing connected users. The shut down procedure can be initiated on a low residual battery autonomy time (downtime) or by a countdown timer which is started at the beginning of the alarm. A shut down is therefore possible without extra input from the operator, and is fully software controlled.
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The small (125x70 mm) External SNMP adapter comes with following interfaces:
Figure 1.5.1 External SNMP Adapter
1. RJ-45 connector for 10/100 Base-T(autoswitchable)
2. Serial Port for configuration (COM2) or optional ModBus interface.
3. Error/Link LED for UPS status
4.
5.
6.
7.
Aux Port
DIP Switch
Serial Port to the UPS (COM1)
DC Supply (9 VDC or 9-36 VDC supply, depending on model);
The Internal SNMP-Card can be inserted into an appropriate extension slot of the UPS. This adapter communicates via the serial port of the UPS and makes a direct multiple server shut down possible without additional SNMP management software.
Figure 1.5.2 Internal SNMP Adapter
For detailed information please see Software Manual provided with the PMC-Software CD ROM.RCCMD -
Remote Console Command module for a multi-server shutdown. This stand-alone software module is designed to receive and execute a command issued by a remote device. Thanks to RCCMD it is possible to execute a shutdown in an heterogeneous multiplatform network. The new release RCCMD2 is an application available for all Operating Systems, analogous to PMC-Software. Our SNMP Interfaces are compatible to
RCCMD.
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04-3006_S10_TDS_ABB_DPA_UPSCALE_RI_10-80kW_EN_150316.doc
DPA UPSCALE
TM
RI 10 - 80 kW
Technical Specifications
Edition 18.06.2012
© Copyright 2015 ABB, All rights reserved.
Section-10
TABLE OF CONTENTS
MECHANICAL CHARACTERISTICS DPA UPScale RI (Rack Independent) Subracks ...................... 4
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Section-10
10.1 DPA UPScale RI SYSTEM DESCRIPTION
In environments that demand zero downtime, continuous power protection availability is essential. In order to respond to today’s dynamic IT and process-related environments that experience daily change through new server technologies, migration and centralization, resilient and easily adaptable power protection concepts are required.
DPA UPScale is the foundation for continuous power protection availability of network-critical infrastructures in enterprise data centers where business continuity has paramount importance and in process control environment where manufacturing continuity is essential.
DPA UPScale’s is a third generation high-power-density (HPD), leading-edge double-conversion power protection technology that has standardized on a modular component approach which helps speed deployment, improve adaptability and increase system availability while reducing total cost of ownership.
DPA UPScale’s is a unique on-demand architecture that integrates the power rack, power distribution unit, back-up battery rack and monitoring and management solutions to allow easy selection of optimized configurations.
DPA UPS cale’s (Distributed Parallel Architecture) provides highest availability, unmatched flexibility and at the same time lowest cost of ownership in IT environments.
This Technical Specification provides detailed technical information on the mechanical, electrical and environmental performance of the DPA UPScale model types that can support to give answers to tender and enduser requirements. The DPA UPScale family was designed to respond to the most stringent safety, EMC and other important UPS standards. DPA UPScale family is offered in two types of solutions:
DPA UPScale RI is a rack independent modular design offering 7-types of Rack Independent Subracks. Those can accommodate DPA UPScale Rack based Modules for a wide range of power requirements:
DPA UPScale Modules types: DPA UPScale RI (rack independent) Subracks:
DPA UPScale RI 10 (20kW)
DPA UPScale RI 11 (20kW)
DPA UPScale RI 12 (20kW)
DPA UPScale RI 20 (40kW)
DPA UPScale RI 22 (40kW)
DPA UPScale RI 24 (40kW)
DPA UPScale RI 40 (80kW)
UPScale M 10 (10kW)
UPScale M 20 (20kW)
Key Features of DPA UPScale RI:
Highest Availability
Modular, Decentralized Parallel Architecture (DPA)
Near-zero down time
High Power Density (up to 122kW / m
2
),
Small Footprint
Unity Output Power Factor
Full power for loads with unity PF
Space-saving of expensive floor space
No de-rating for loads with Unity PF
Highest Efficiency even with partial loads
Efficiency = 94.5 - 95.5% for loads 25-100%
(depending on Module power and type of load)
Very low input current distortion THDi
THDi =< 3.0 @ 100 % load
Energy cost saving during UPS-life-cycle
Gen-set power and installation cost saving
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Section-10
10.2 TECHNICAL CHARACTERISTICS DPA UPScale RI
10.2.1 MECHANICAL CHARACTERISTICS DPA UPScale RI (Rack Independent) Subracks
DPA UPScale RI unit UPScale RI 10 UPScale RI 11 UPScale RI 12
DPA UPScale RI Subrack
Configuration accommodates:
Max. Subrack connection
Dimensions (WxHxD)
Max.
1 module (10 or 20kW) 1 module (10 or 20kW) with 40 x 7/9Ah batteries kW
20
20 mm
448x310x565 (7 HU)
482
1)
x310x565 (7 HU)
448x487x735 (11 HU)
482
1)
x487x735 (11 HU)
1 module (10 or 20kW)
With 80 x 7/9Ah batteries
20
448x665x735 (15 HU)
482
1)
x665x735 (15 HU)
Weight of Empty Frame w/o modules and w/o batteries
Weight of Frame with modules and w/o batteries
DPA UPScale RI
kg kg
unit
20
39 up to 42
(with 1 Module)
UPScale RI 20
40
59 up to 62
(with 1 Module)
UPScale RI 22
56
75 up to 78
(with 1 Module)
UPScale RI 24
DPA UPScale RI Subrack
Configuration accommodates:
Max. Subrack connection
Max. kW
2 modules (10 or 20kW)
2 modules (10 or 20kW) with 80 x 7/9Ah batteries
40 40
448x798x735 (18 HU)
482
1)
x798x735(18 HU)
Dimensions (WxHxD) mm
448x440x565 (10 HU)
482
1)
x440x565(10 HU)
Weight of Empty Frame w/o modules and w/o batteries
Weight of Frame with modules and w/o batteries kg kg
25
62 up to 68
(with 2 Modules)
Note :
1)
482 mm is the width including the wings in the front.
66
103 up to 104
(with 2 Modules)
2 modules (10 or 20kW) with 160 x 7/9Ah batteries
40
448x1153x735 (26 HU)
482
1)
x1153x735(26 HU)
93
130 up to 136
(with 2 Modules)
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DPA UPScale RI unit
DPA UPScale RI Subrack
UPScale RI 40
Section-10
Configuration accommodates:
Max. Subrack connection
Max. 4 modules (10 or 20kW)
Dimensions (WxHxD) kW mm
80
448x798x735 (18 HU)
482
1)
x798x735 (18 HU)
Weight of Empty Frame w/o modules and w/o batteries
Weight of Frame with modules and w/o batteries kg kg
50
124 up to 136
(with 4 Modules)
Module type unit UPScale M 10 UPScale M 20
Module rated power
Allowed nr. VRLA 12V battery blocks
Dimensions (WxHxD)
Weight
Colors
Approximate
3)
audible noise at 1m from front, of one module only.
100% / 50% Load kW
No. mm kg dBA
10
20
2)
- 50
55
18.6
3)
/ 49
3)
482
1)
20
30
2)
- 50
x 132 x 540 (3HU)
Front : RAL 9005
57
21.5
3)
/ 49
3)
Notes:
1)
482 mm is the width including the wings in the front.
2)
Depending of the effective load in kW used by the module (see chapter 10.4 Battery Characteristics)
3)
These are approx. figures and of one module only. The audible noise depends also on the cabinet which host the subracks.
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LP Modules
LP Modules
HP Modules
HP Modules
Section-10
10.3 INPUT CHARACTERISTICS
Module type
Module rated power
Nominal Input Voltage
Input Voltage Tolerance
(ref to 3x400/230V) for Loads in %:
Input Frequency
Input Power Factor
Inrush Current
Total harmonic distortion (THDi)
Max. input power with rated output power
(cosphi = 1.0), rated input voltage and charged battery per Module
Max. Input Current with rated output power (cosphi = 1.0), rated input voltage and charged battery per Module
Max. Input Power with rated output power
(cosphi = 1.0), rated input voltage and discharged battery per Module
Max. Input Current with rated output power
(cosphi = 1.0), rated input voltage and discharged battery per Module
unit UPScale M 10 UPScale M 20
kW 10 20
V 3x380/220V+N, 3x400V/230V+N, 3x415/240V+N
V
(-20%/+15%) 3x308/184 V to 3x460/264 V for <100 % load
(-26%/+15%) 3x280/170 V to 3x460/264 V for < 80 % load
(-35%/+15%) 3x240/150 V to 3x460/264 V for < 60 % load
Hz 35
– 70
- 0.99 @ 100 % load
A max. In
% < 4.5 < 3.0 kW
A kW
A
10.5
15.2
11.5
16.6
21
30.4
23
33.3
10.4 BATTERY CHARACTERISTICS
Module type
Battery Type
Allowed nr. VRLA 12V battery blocks
Allowed nr. of 1.2V NiCd cells
Maximum charging current per module
Battery Charging Curve
Temperature compensation
Battery Test
-
-
unit UPScale M 10
-
UPScale M 20
Maintenance free VRLA or NiCd
30
2)
- 50
300
2)
- 500
40
2)
400
- 50
2)
- 500
A
-
-
-
4 (6 on request)
Ripple free ; IU (DIN 41773)
Standard (temp. sensor optional)
Automatic and periodically (adjustable)
2)
Depending of the effective autonomy (see table here below)
Module type
5 min autonomy: min. number of 12V batt. blocks any autonomy: min. number of 12V batt. blocks
M10
30
34
M20
40
48
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Section-10
10.5 OUTPUT CHARACTERISTICS
Module type
Output rated apparent power ( cosphi 0.8)
Output rated active power ( cosphi 1.0)
Output nominal current (In) at 230VAC ph-N and cosphi 1.0
Output Rated Voltage
Output Voltage Stability
Output Voltage Distortion
Output Frequency
Output Frequency Tolerance
Efficiency AC-AC (at cosphi 1.0)
(tolerance +/- 0.5% applies on all figures)
Bypass operation
Permissible Unbalanced Load
(All 3 phases regulated independently)
Phase Angle Tolerance
(With 100 % Unbalanced load)
Overload Capability on Inverter
unit UPScale M 10
kVA 10
KW 10
A 14.5
V
%
%
Hz
%
%
%
°
%
UPScale M 20
20
20
29
3x380/220V or 3x400/230V or 3x415/240V
Static:
Dynamic (Step load 0%-100% or 100%-0%)
With Linear Load
With Non-linear Load (EN62040-3:2001)
50 Hz or 60 Hz
Synchronized with mains
(selectable for bypass operation)
Free running
< +/- 1%
< +/- 4%
< 1.5%
< 3%
< +/- 2 % or < +/- 4 %
+/- 0.1 %
Load : 100% 75%
M20&M10 : 95.5 95.5
50%
At Nominal Input voltage of 3x400 V or 190 V to 264 V ph-N
25%
95 94.5
+/- 15%
100%
< 2
125 % load
150 % load
10 min.
60 sec.
Output short capability on inverter (RMS) A 3.0xIn during 40 ms 2.25xIn during 40 ms
Output short capability on static bypass
(RMS)
A
Static bypass transfer time: inverter bypass / bypass inverter / in eco-mode ms
10xIn during 20 ms
<1 / <5 / <6
Crest Factor (Load supported) 3:1
10.5.1 GRAPH: AC
– AC EFFICIENCY with Linier load @ cosphi 1
Efficiency up to 1 % higher with output PF cosphi 0.8
Details refer to paragraph 10.7 Environmental Characteristics
Linear Load (cosphi=1)
%
100
95
90
85
80
75
70
94.5
95
95.5
UPS Module 10/20kW
95.5
25 50 75 100
Load %
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Section-10
10.5.2 GRAPH:
22.0
21.0
20.0
19.0
18.0
17.0
16.0
15.0
14.0
13.0
12.0
11.0
10.0
9.0
8.0
7.0
6.0
5.0
4.0
3.0
2.0
1.0
0.0
0.90
Output Power in KW and KVA VERSUS cosphi
UPSCALE 10 (kW)
UPSCALE 10 (kVA)
UPSCALE 20 (kW)
UPSCALE 20 (kVA)
0.95
1.00
0.95
cosφ
UPScale Module
M 10 kW kVA
0.9
9 10
0.95
9.5 10 unity
1
10 10
0.95
10 10
0.9
9 10
0.85
8.5 10
0.8
8 10
0.75
7.5 10
0.7
7 10
0.6
6 10
Changes of this table without notice
– modifications reserved
0.90
0.85
0.80
UPScale Module
M 20 kW kVA
18
19
20
19
18
17
16
15
14
12
20
20
20
20
20
20
20
20
20
20
X
0.75
0.70
0.60
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Section-10
10.6 ENVIRONMENTAL CHARACTERISTICS
Module type
Module rated power
Operation temperature
unit UPScale M 10
kW 10
°C
Ambient Temperature for Batteries (recommended) °C
0 - 40
20 - 25
Storage Temperature
Battery Storage Time at Ambient Temperature
Max. altitude (above sea level) without de-rating
°C -25 - +70
Max. 6 months
De-rating factor for use at altitudes above 1000m sea level according (IEC 62040-3)
Relative Air-humidity
UPS Positioning
Input and Output Power Cabling
UPScale M 20
20 m/feet 1000 / 3300ft
(meter / feet) above sea level De-Rating Factor for Power
1500 / 4850 0.95 m/feet
2000 / 6600
2500 / 8250
3000 / 9900
0.91
0.86
0.82
Max. 95% (non-condensing)
See chapter 10.11
From the bottom on the front
Efficiency AC-AC up to (at cosphi 1.0)
(tolerance +/- 0.5% applies on all figures)
Efficiency with Linear Load at cosphi =0.8 ind
Efficiency Non-linear Load (IEC/EN 6240-3)
Eco-Mode efficiency at 100% load
%
%
Load : 100 %
75 %
M20&M10 : 95.5% 95.5%
50% 25%
95% 94.5%
Typically up to 1 % higher of above values
Typically up to 1 % lower of above values
98 %
10.7 STANDARDS
Safety EN 62040-1-1, EN 60950-1
Electromagnetic Compatibility
EN 61000-6-4 Prod.standard: EN 62040-2
EN 61000-6-2 Prod.standard: EN 62040-2
EN 61000-4-2, EN 61000-4-3 - EN 61000-4-4 - EN 61000-4-5 - EN 61000-4-6
EMC Classification,
Emission Class
Immunity Class
Performance
Product certification
Degree of protection
C3
C3
IEC/EN 62040-3
CE
IP 20
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Section-10
10.8 COMMUNICATION
Power Management Display (PMD) 1 LCD display for each module
RJ45 Plug (Not used) RJ45 Plug (for future options)
Customer Interfaces : Outputs
DRY PORT X 2
Customer Interfaces : Inputs
DRY PORT X1
Serial ports RS232 on Sub-D9
5 voltage free contacts
For remote signaling and automatic computer shutdown
1 x Remote Shut down [EMERGENCY OFF (Normally closed)]
2 x
Programmable Customer’s Inputs
(1 st default as GEN-ON (Normally open)
(2 nd
free Programmable Cu stomer’s Inputs (Normally open)
1 x Temp. Sensor for Battery Control
1 x 12 Vdc output (max. 200mA)
1 x system frame
For monitoring and integration in network management
1x For monitoring and software management USB
Slot for SNMP
SNMP card (optional)
For monitoring and integration in network management
10.8.1 POWER MANAGEMENT DISPLAY (PMD)
The user-friendly PMD consists of three parts the MIMIC DIAGRAM, CONTROL KEYS and LCD that provides the necessary monitoring information about the UPS.
10.8.2 MIMIC DIAGRAM
The mimic diagram serves to give the general status of the UPS. The LED-indicators show the power flow status and in the event of mains failure or load transfer from inverter to bypass and vice-versa the corresponding LEDindicators will change color from green (normal) to red (warning). The LED’s LINE 1 (rectifier) and LINE 2 (bypass) indicate the availability of the mains power supply. The LED’s INVERTER and BYPASS if green indicate which of the two are supplying power to the critical load. When the LED-indicator BATTERY is lit it means that the battery due to mains failure is supplying the load. The LED-indicator ALARM is a visual indication of any internal or external alarm condition. At the same time the audible alarm will be activated.
10.8.3 DISPLAY
The 2 x 20 character LCD simplifies the communication with the UPS. The menu driven LCD enables the access to the EVENT REGISTER, or to monitor the input and output U, I, f, P, Autonomy Time and other Measurement’s, to perform commands like start-up and shut-down of INVERTER or load transfer from INVERTER to BYPASS and vice-versa and finally it serves for the DIAGNOSIS (SERVICE MODE) for adjustments and testing (for more details see the USER MANUAL of DPA UPScale
TM
).
Power Management Display (PMD) of DP
A UPScale™
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Section-10
10.8.4 CUSTOMER INTERFACES Terminals X1
…X2
10.8.5 CUSTOMER INPUTS DRY PORTs: Terminal block X2
Connection of Remote Shut down facilities, Generator Operation, Customers specials
(see UM Section 9 / OPTIONS)
10.8.6 CUSTOMER OUTPUTS DRY PORTs : Terminal blocks X1
Provision of signals for the automatic and orderly shutdown of servers, AS400 or Automation building systems
All voltage free contacts are rated 60 VAC max. and 500 mA max.:
All the interfaces are connected to Phoenix Spring terminals with wires : 0.5 mm2
Block Terminal Contact Signal On Display Function
X2 / 1 NO
MAINS_OK Mains Present
X2 / 2 NC ALARM
Mains Failure
X2 / 3 C
Common
X2 / 4 NO
LOAD_ON_INV
Load on Inverter
X2 / 5 NC
Message (Load on Mains bypass)
X2 / 6 C
Common
X2 / 7 NO
BATT_LOW
Battery Low
X2
X2 / 8 NC
ALARM Battery OK
X2 / 9 C
Common
X2 / 10 NO
LOAD_ON_MAINS Load on bypass (Mains)
X2 / 11 NC
Message (Load on Inverter)
X2 / 12 C
Common
X2 / 13 NO
COMMON_ALARM Common Alarm (System)
X2 / 14 NC
ALARM NO Alarm Condition
X2 / 15 C
X1 / 1 IN
+ 12Vdc
Common
Generator Operation
X1 / 2 GND
X1 / 3
IN
GND
X1 / 4 GND
X1 / 5
IN
+ 12Vdc
GND
+ 3.3Vdc
(NC = Generator ON)
Customer IN 1
(Function on request, to be defined)
X1
X1 / 6 GND
X1 / 7
IN
X1 / 8 GND
GND
+ 12Vdc
GND
Temperature Battery
(If connected , the battery charger current if depending of the battery temp.)
Remote Shut down
(Do not remove the factory mounted bridge until external Remote Shut down is connected)
12 Vdc sourse
X1 / 9
IN
+ 12Vdc
X1 / 10 GND GND
Phoenix Spring
Terminals (X1…X2) Connection
(max. 200 mA load)
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Section-10
10.9 OPTIONS
- SNMP card and WaveMon Management Software , Modbus Protocol
- External Battery Cabinets
- In/Output Transformator for special voltages on request
- Temp. sensor for battery temp. control
10.9.1 SNMP card / WaveMon Management Software
The Simple Network Management Protocol (SNMP) is a worldwide-standardized communication-protocol. It is used to monitor any device in the network via simple control language. The UPS-Management Software WaveMon also provides its data in this SNMP format with its internal software agent. The operating system you are using must support the SNMP protocol. We offer our WaveMon software with SNMP functionality for Novell, OS/2, all Windows running on INTEL and ALPHA, DEC VMS, Apple.
Two types of SNMP interfaces with identical functionality are available: an external SNMP-Adapter (Box) and an internal SNMP-Card. Both can manage a parallel system (N modules) and return either global values - which are consistent for the whole parallel system - or specific values from the single modules.
External SNMP-Adapter
UPS
Ethernet
9
9
Internal SNMP-Card
10.10 BATTERY AUTONOMIES
10.10.1 Examples of Internal Battery Autonomy of DPA UPScale RI 11, RI 12, RI 22 , RI 24
Module Type
Internal Separate Battery configuration
Frame Type
UPScale RI 11 max. 40 blocks
1 modules ONLY
UPScale RI 22 max. 80 blocks
1 modules ONLY
UPScale RI 22 max. 80 blocks
up to 2 modules
Separate Battery / Module
(1x40)x7Ah / Module
(1x50)x7Ah / Module
(1x40)x7Ah / Module
UPScale M 10
UPScale M 20
Module need at least 48 blocks for full power or minimum 40 blocks for 16kW
Battery Autonomy in (min.) per Module
8kW 10kW 12kW 16kW 20KW
8
11
8
6
8.
6
5
7
5
4
Internal Common Battery configuration
With 1 Module
Module Type
Total System Power
UPScale RI 22 1x (2x40)x7Ah
With 2 Modules
Module Type
Total System Power
UPScale RI 22 1x (2x40)x7Ah
UPScale RI 24 2x (2x40)x7Ah
Battery Autonomy in (min.) for Tot. System Power
1 x UPScale M 10
8kW 10kW
21 15
2 x UPScale M 10
16kW 20kW
8
21
6
16
12kW
12
24kW
5
13
1 x UPScale M 20
16kW
8
2 x UPScale M 20
32KW
9
20KW
5
40kW
5
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Section-10
10.11 INSTALLATION PLANNING
DPA UPScale RI is a rack independent design which is always mounted into a rack. The hosting rack must have front and back opening for that air flow. The cold or ambient temp. air inlet is on the front; the hot air outlet is on the back.
Back clearance of min. 20 cm is required for hot air outlet.
Figure 1: a typical installation scheme of an RI subrack.
Subrack type
RI 10 RI 11 RI 12 RI 20 RI 22 RI 24 RI 40
Accessibility
Clearances
Totally front accessibility for service and maintenance
Back clearance of min. 20 cm required for hot air outlet. Cold air inlet is from front.
Positioning and mounting see operating manual, Section 1 for details and mounting instructions.
Input and Output Cabling From the bottom on the rear side.
10.11.1 HEAT DISSIPATION PER MODULE WITH NON-LINEAR LOAD
Module Type unit
Heat Dissipation with 100% NNL
4)
per Module
Heat Dissipation with 100% NNL
4)
Load per Module
Airflow (25° - 30°C) with NNL
4)
Load per Module
W
BTU/h m
3
/h
Dissipation at no load W
4)
NLL means Non-Linear Load according to IEC/EN 62040-3.
UPScale M 10
550
1887
150
120
UPScale M 20
1100
3754
150
150
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Section-10
10.12 WIRING AND BLOCK DIAGRAMS FOR ALL FRAMES AND MODULES
The customer has to supply the wiring to connect the UPS to the local power source. The installation inspection and initial start up of the UPS and extra battery cabinet must be carried out by a qualified service personnel such as a licensed service engineer from the manufacturer or from an agent certified by the manufacturer.
More details and procedure are mentioned in the user manual.
10.12.1 TERMINAL CONNECTIONS OVERVIEW
FRAME TYPE
Terminals (T)
Connection Bar (B)
UPScale RI 10
UPScale RI 11
UPScale RI 12
UPScale RI20
UPScale RI 22
UPScale RI 24
Battery Earth
PE
16/25mm
2
(T) n.a. n.a.
16/25mm
2
(T) n.a. n.a.
Separate. Battery
(+ / N / - )
3 x 10/16mm
2
(T) n.a. n.a.
2x
(3 x 10/16mm
2
) (T) n.a. n.a.
Common
Battery
(+ / N / - ) n.a n.a. n.a.
3 x M5 (B) n.a. n.a.
Input Bypass
3+N
Input Rectifier
3+N+PE
4 x 10/16 mm
2
(T) 5 x 10/16 mm
2
(T)
4 x 16/25 mm
2
(T) 5 x 16/25 mm
2
(T)
Output load
3+N+PE
5 x 10/16 mm
2
(T)
5 x 16/25 mm
2
(T)
UPScale RI40
50 mm
2
(T)
4x
(3 x 10/16mm
2
) (T)
3 x M6 (B)
3 x 50 mm
2
(T)
+ N 70/95 mm
2
(T)
3 x 50 mm
2
(T)
+ N 70/95 mm
2
(T)
+PE 50 mm
2
(T)
3 x 50 mm
2
(T)
+ N 70/95 mm
2
(T)
+PE 50 mm
2
(T) n.a. = not allowed
UPScale RI 11, RI 12, RI 22, RI 24 (on rear site)
Input Output
UPScale RI 10 (on rear site)
Batt. Input Output
UPScale RI 40 (on rear site)
UPScale RI 20 (on rear site)
Batt. Input Output
Batt. Input Output
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Modifications reserved
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10.12.2 SINGLE FEED INPUT
Cable Sections and Fuse Ratings recommended. Alternatively, local standards to be respected
Section-10
Enclosure type
Load in KW
Upscale RI 10
Upscale RI 11
Upscale RI 12
Upscale RI 20
Upscale RI 22
Upscale RI 24
Upscale RI 40
n.a = not allowed
20
20
20
40
40
40
80
Input 3x400V/230V
Fuse A
(Agl/CB)
3x40A
3x40A
3x40A
3x80A
3x80A
3x80A
3x160A
Cable A
(mm
2
)
(IEC 60950-1)
5x6
5x6
5x6
5x16
5x16
5x16
5x50
10.12.3 SINGLE FEED INPUT / Cable Sections
Max. Input Current with battery charging (A)
34
34
34
68
68
68
136 A
Output 3x400V/230V
@ cosphi 1.0
Battery
Cable D
(mm
2
)
(IEC 60950-1)
5x6
5x6
5x6
5x16
5x16
5x16
5x50
I nom
(A)
29 A
29 A
29 A
58 A
58 A
58 A
116 A
Fuse E
+ / N / -
(Agl/CB)
Cable E (mm
2
)
Only for external Batteries
+ / N / -
3x63A
3x63A
3x63A
3x100A *1
3x100A *1
3x100A *1
3x224A*1
Com.
Battery n.a n.a n.a
3x25 *1 n.a n.a
3x95 *1
Sep. Battery
3x10 n.a n.a
2x(3x10) n.a n.a
4x(3x10)
*1 only valid for common battery use
04-3006_S10_TDS_ABB_DPA_UPSCALE_RI_10-80kW_EN_150316.doc
Modifications reserved
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10.12.4 DUAL FEED INPUT
Cable Sections and Fuse Ratings recommended. Alternatively, local standards to be respected
Section-10
10.12.5 Dual FEED INPUT / Cable Sections
Enclosure type
Upscale RI 10
Upscale RI 11
Upscale RI 12
Upscale RI 20
Upscale RI 22
Upscale RI 24
Upscale RI 40
n.a = not allowed
20
20
20
40
40
40
80
Load in KW
Input 3x400V/230V
Fuse B
(Agl/CB)
3x40A
3x40A
3x40A
3x80A
3x80A
3x80A
3x160A
Cable B
(mm
2
)
(IEC 60950-1)
Max. Input
Current with battery charging
(A)
5x6
5x6
5x6
5x16
5x16
5x16
5x50
34
34
34
68
68
68
136 A
Bypass
3x400V/230V
Fuse C
(Agl/CB)
3x40A
3x40A
3x40A
3x80A
3x80A
3x80A
3x160A
Cable C
(mm
2
)
(IEC
60950-1)
4x6
4x6
4x6
4x16
4x16
4x16
4x50
Output
3x400V/230V
@ cosphi 1.0
Cable D
(mm
2
(IEC
)
60950-1)
5x6
5x6
5x6
5x16
5x16
5x16
5x50
Battery
I nom
Fuse E
+/N/-
(Agl/CB)
Cable E (mm
2
)
Only for external
Batteries
+ / N / -
Com.
Battery
Sep.
Battery
29 A
29 A
3x63A
3x63A n.a n.a
3x10 n.a
29 A 3x63A
58 A 3x100A *1
58 A 3x100A *1
58 A 3x100A *1 n.a
3x25 *1 n.a n.a n.a
2x(3x10) n.a n.a
116 A 3x224A*1 3x95 *1 4x(3x10)
*1 only valid for common battery use
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