YASKAWA VS mini J7 CIMR-J7 compact general-purpose inverter INSTRUCTION MANUAL

YASKAWA
VS mini J7 Series
INSTRUCTION MANUAL
COMPACT GENERAL-PURPOSE INVERTER
Upon receipt of the product and prior to initial operation, read
these instructions thoroughly, and retain for future reference.
MANUAL NO. TOE-S606-12G
PREFACE
YASKAWA’s VS mini J7 (hereinafter, called VS mini).
is a small and simple inverter; as easy as using a
contactor. This instruction manual describes
installation, maintenance and inspection,
troubleshooting, and specifications of the VS mini.
Read this instruction manual thoroughly before
operation.
YASKAWA ELECTRIC CORPORATION
General Precautions
• Some drawings in this manual are shown with the protective cover or
shields removed, in order to describe detail with more clarity. Make
sure all covers and shields are replaced before operating this product.
• This manual may be modified when necessary because of improvement
of the product, modification, or changes in specifications.
Such modifications are denoted by a revised manual No.
• To order a copy of this manual, if your copy has been damaged or lost,
contact your YASKAWA representative.
• YASKAWA is not responsible for any modification of the product
made by the user, since that will void your guarantee.
2
NOTES FOR SAFE OPERATION
Read this instruction manual thoroughly before installation, operation,
maintenance or inspection of the VS mini. In this manual, NOTES FOR
SAFE OPERATION are classified as “WARNING” or “CAUTION.”
WARNING
Indicates a potentially hazardous situation which, if not avoided, could result
in death or serious injury to personnel.
CAUTION
Indicates a potentially hazardous situation which, if not avoided, may result
in minor or moderate injury to personnel and damage to equipment.
It may also be used to alert against unsafe practices.
CAUTION may result in a vital accident in some
Even items described in
situations. In either case, follow these important notes.
NOTE
: These are steps to be taken to insure proper operation.
3
WARNINGS FOR UL/cUL MARKING
• Do not connect or disconnect wiring, or perform signal checks while the
power supply is turned ON.
• The Inverter internal capacitor is still charged even after the power supply
is turnd OFF. To prevent electric shock, disconnect all power before
servicing the Inverter. Then wait at least one minute after the power
supply is disconnected and all indecators are OFF.
• Do not perform a withstand voltage test on any part of the Inverter. This
electronic equipment uses semiconductors and is vulnerable to high
voltage.
• Do not remove the Digital Operator or the blank cover unless the power
supply is turned OFF. Never touch the printed control board (PCB) while
the power supply is turned ON.
• This Inverter is not suitable for use on a circuit capable of delivering more
than 18,000 RMS symmetrical amperes, 250volts maximum (200V class
units) or 18,000 RMS symmetrical amperes, 480volts maximum (400V
class units).
CAUTION
Use 75°C copper wires or equivalent.
Low voltage wires shall be wired with Class I Wiring.
WARNINGS FOR CE MARKINGS
• Only basic insulation to meet the requirements of protection class 1 and
overvoltage category II is provided with control circuit terminals.
Additional insulation may be necessary in the end product to conform to
CE requirements.
• For 400 V class Inverters, make sure to ground the supply neutral to
conform to CE requirements.
• For conformance to EMC directives, refer to the relevant manuals for the
requirements.
Document No. EZZ008389 for Japanese version,
Document No. EZZ008390 for English version
4
RECEIVING
CAUTION
(Ref. page)
• Do not install or operate any inverter which is damaged or
has missing parts.
Failure to observe this caution may result in personal injury or
equipment damage.
15
MOUNTING
CAUTION
(Ref. page)
• Lift the cabinet by the heatsink. When moving the
unit, never lift by the plastic case or the terminal covers.
Otherwise, the main unit may be dropped causing damage
to the unit.
• Mount the inverter on nonflammable material (i.e. metal).
Failure to observe this caution can result in a fire.
• When mounting units in an enclosure, install a fan or
other cooling device (open chasis to keep the intake air
temperature below 50: (122<).
Overheating may cause a fire or damage to the unit.
• The VS mini generates heat. For effective cooling,
mount it vertically.
Refer to the figure in “Mounting Dimensions” on page 18.
17
17
18
5
WIRING
WARNING
(Ref. page)
• Only commence wiring after verifying that the power
supply is turned OFF.
Failure to observe this warning can result in an electric shock
or a fire.
• Wiring should be performed only by qualified personnel.
Failure to observe this warning can result in an electric shock
or a fire.
• When wiring the emergency stop circuit, check the wiring
thoroughly before operation.
Failure to observe this warning can result in personal injury.
• For 400V class, make sure to ground the supply neutral.
Failure to observe this warning can result in an electric shock
or a fire.
• Make sure to ground the ground terminal
according to the
local grounding code.
Failure to observe this warning can result in an electric shock
or a fire.
6
20
20
20
24
24
CAUTION
(Ref. page)
• Verify that the inverter rated voltage coincides with the
AC power supply voltage.
Failure to observe this caution can result in personal injury
or a fire.
• Do not perform a withstand voltage test of the inverter.
It may cause semi-conductor elements to be damaged.
• Make sure to tighten terminal screws of the main circuit
and the control circuit.
Failure to observe this caution can result in a malfunction,
damage or a fire.
• Never connect the AC main circuit power supply to
output terminals U/T1, V/T2, and W/T3.
The inverter will be damaged and invalidate the guarantee.
• Do not connect or disconnect wires or connectors
while power is applied to the circuit.
Failure to observe this caution can result in personal injury.
• Do not change signals during operation.
The machine or the inverter may be damaged.
20
20
7
OPERATION
WARNING
(Ref. page)
• Only turn ON the input power supply after replacing
the front cover.
Do not remove the covers while current is flowing.
Failure to observe this warning can result in an electric shock.
• Never operate the digital operator or dip the switches
when your hand is wet.
Failure to observe this warning can result in an electric shock.
• Never touch the terminals while current is flowing, even
during inverter stopping.
Failure to observe this warning can result in an electric shock.
• When the fault retry function is selected, stand clear of
the inverter or the load, since it may restart suddenly
after being stopped.
(Construct machine system, so as to assure safety for personnel,
even if the inverter should restart.) Failure to observe this
warning can result in personal injury.
• When continuous operation after power recovery is
selected, stand clear of the inverter or the load, since
it may restart suddenly after being stopped.
(Construct machine system, so as to assure safety for personnel,
even if the inverter should restart.) Failure to observe this
warning can result in personal injury.
• Since the digital operator stop button can be disabled
by a function setting, install a separate emergency
stop switch.
Failure to observe this warning can result in personal injury.
• If an alarm is reset with the operation signal ON, the inverter
restarts automatically. Only reset the alarm after verifying
that the operation signal is OFF.
Failure to observe this warning can result in personal injury.
8
53
48
26
CAUTION
(Ref. page)
• Never touch the heatsink since the temperature is very high.
Failure to observe this caution can result in harmful burns
to the body.
• Since it is easy to change operation speed from low to
high speed, verify the safe working range of the motor
and machine before operation.
Failure to observe this caution can result in personal injury
and machine damage.
• Install a holding brake separately if necessary.
Failure to observe this caution can result in personal injury.
• If using an Inverter with an elevator, take safety measures on the
elevator to prevent the elevator from dropping.
Failure to observe this caution can result in personal injury.
• Do not change signals during operation.
The machine or the inverter may be damaged.
• All the constants of the inverter have been preset
at the factory. Do not change the settings unnecessarily.
The inverter may be damaged.
27
MAINTENANCE AND INSPECTION
WARNING
• Never touch high-voltage terminals in the inverter.
Failure to observe this warning can result in an electric shock.
• Disconnect all power before performing maintenance or inspection.
Then wait at least one minute after the power supply is disconnected
and all LEDs and CHARGE LED are extinguished.
The capacitors are still charged and can be dangerous.
9
WARNING
(Ref. page)
• Do not perform withstand voltage test on any part
of the VS mini.
This electronic equipment uses semiconductors and is
vulnerable to high voltage.
• Only authorized personnel should be permitted to perform
maintenance, inspections or parts replacement.
[Remove all metal objects (watches, bracelets, etc.)
before operation.]
(Use tools which are insulated against electric shock.)
Failure to observe this warning can result in an electric shock.
84
CAUTION
(Ref. page)
• The control PC board employs CMOS ICs.
Do not touch the CMOS elements.
They are easily damaged by static electricity.
• Do not connect or disconnect wires, cooling fan or connentors
while power is applied to the circuit.
Failure to observe this caution can result in personal injury.
84
Others
WARNING
• Never modify the product.
Failure to observe this warning can result in an electric shock or personal
injury and will invalidate the guarantee.
10
WARNING DISPLAY
A warning label is displayed on the front cover of the inverter, as shown
below. Follow these instructions when handling the inverter.
PLASTIC CASE
QUALIFICATION
MARK
NAMEPLATE
STATUS
INDICATOR
LAMP
WARNING
DISPLAY
Warning Display (Back of this manual)
䡲 Japanese/French Warning Display
An English warning display is on
the front panel of the inverter.
If you need Japanese or French
warning display, use the stickers at
the back of this manual. Place it
over the English warning display.
WARNING
••
•
– Risk of electric shock.
Read manual before installing.
Wait 1 minute for capacitor discharge after
disconnecting power supply.
To conform to
requirements, make sure
to ground the supply neutral for 400V class.
źEnglishŻų
Risque de décharge
électrique.
Lire le manuel avant I’installation.
Attendre 1 minute après la coupure de I’alimentation,
pour permettre la décharge des condensateurs.
Pour répondre aux exigences
, s’assurer que le
neutre soit relié à la terre, pour la série 400V.
źFrenchŻų
AVERTISSEMENT
••
•
–
ү ų ᨖ Ყųƚƕȷज़ᩓƷƓƦǕƕƋǓLJƢŵų
••
•
ੁƑ˄ƚŴᢃ᠃ƷЭƴƸ࣏ƣӕৢᛟଢ୿ǛƓᛠLjɦƞƍŵų
ᡫᩓɶӏƼᩓเᢚૺࢸᲫЎˌϋƸȕȭȳȈǫȐȸǛų
‫ٳ‬ƞƳƍưɦƞƍŵų
ᲮᲪᲪ᳐ኢǤȳȐȸǿƷ‫ئ‬ӳƸŴᩓเƷɶࣱໜƕ੗‫ע‬ƞǕƯų
ƍǔƜƱǛᄩᛐƠƯɦƞƍŵ
Ტųų‫ࣖݣ‬Უų
źJapaneseŻų
Warning Display
WARNING
••
•
– Risk of electric shock.
Read manual before installing.
Wait 1 minute for capacitor discharge after
disconnecting power supply.
To conform to
requirements, make sure
to ground the supply neutral for 400V class.
Example of 200V class, 3-phase, 1.5 kW inverter
11
CONTENTS
NOTES FOR SAFE OPERATION••••••••••••••••••••••••••••••3
1. RECEIVING•••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••15
Checking the Name Plate ••••••••••••••••••••••••••••••••••••••••••••••15
2. IDENTIFYING THE PARTS ••••••••••••••••••••••••••••••••••16
3. MOUNTING •••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••17
Choosing a Location to Mount the Inverter•••••••••••••••••••••••••17
Mounting Dimensions••••••••••••••••••••••••••••••••••••••••••••••••••••18
Mounting/Removing Components ••••••••••••••••••••••••••••••••••••19
4. WIRING ••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••20
Wiring Instructions ••••••••••••••••••••••••••••••••••••••••••••••••••••••••20
Wire and Terminal Screw Sizes•••••••••••••••••••••••••••••••••••••••21
Wiring the Main Circuit ••••••••••••••••••••••••••••••••••••••••••••••••••24
Wiring the Control Circuit •••••••••••••••••••••••••••••••••••••••••••••••25
Wiring Inspection••••••••••••••••••••••••••••••••••••••••••••••••••••••••••26
5. OPERATING THE INVERTER ••••••••••••••••••••••••••••27
Test Run ••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••27
Operating the Digital Operator ••••••••••••••••••••••••••••••••••••••••29
LED Description •••••••••••••••••••••••••••••••••••••••••••••••••••••••••••31
Simple Data Setting ••••••••••••••••••••••••••••••••••••••••••••••••••••••35
6. PROGRAMMING FEATURES •••••••••••••••••••••••••••••36
Constant Set-up and Initialization ••••••••••••••••••••••••••••••••••••36
Selecting V/f pattern •••••••••••••••••••••••••••••••••••••••••••••••••••••37
Switching LOCAL/REMOTE Modes••••••••••••••••••••••••••••••••••40
Selecting Run/Stop Commands••••••••••••••••••••••••••••••••••••••••41
Selecting Frequency Reference•••••••••••••••••••••••••••••••••••••••42
Setting Operation Conditions ••••••••••••••••••••••••••••••••••••••••••43
Reverse run prohibit •••••••••••••••••••••••••••••••••••••••••••••••••••••43
Multi-step speed selection ••••••••••••••••••••••••••••••••••••••••••••••43
Operating at low speed••••••••••••••••••••••••••••••••••••••••••••••••••44
Adjusting speed setting signal•••••••••••••••••••••••••••••••••••••••••45
Adjusting frequency upper and lower limits ••••••••••••••••••••••••47
Using two accel/decel times •••••••••••••••••••••••••••••••••••••••••••47
12
Automatic restart after momentary power loss ••••••••••••••••••••48
Soft-start characteristics ••••••••••••••••••••••••••••••••••••••••••••••••49
Torque detection ••••••••••••••••••••••••••••••••••••••••••••••••••••••••••50
Frequency detection •••••••••••••••••••••••••••••••••••••••••••••••••••••52
Jump frequencies •••••••••••••••••••••••••••••••••••••••••••••••••••••••••53
Continuing operation by automatic fault reset •••••••••••••••••••••53
Operating coasting motor without trip •••••••••••••••••••••••••••••••54
Holding accel/decel temporarily•••••••••••••••••••••••••••••••••••••••55
Using frequency meter or ammeter ••••••••••••••••••••••••••••••••••56
Calibrating frequency meter or ammeter •••••••••••••••••••••••••••56
Reducing motor noise or leakage current ••••••••••••••••••••••••••57
Operator stop key selection ••••••••••••••••••••••••••••••••••••••••••••59
Selecting Stopping Method•••••••••••••••••••••••••••••••••••••••••••••60
Selecting stopping method •••••••••••••••••••••••••••••••••••••••••••••60
Applying DC injection braking •••••••••••••••••••••••••••••••••••••••••61
Building Interface Circuits with External Devices •••••••••••••••••62
Using input signals •••••••••••••••••••••••••••••••••••••••••••••••••••••••62
Using output signals •••••••••••••••••••••••••••••••••••••••••••••••••••••65
Setting Frequency by Current Reference Input •••••••••••••••••••67
Preventing motor from stalling (Current limit)••••••••••••••••••••••69
Decreasing Motor Speed Fluctuation••••••••••••••••••••••••••••••••71
Slip compensation ••••••••••••••••••••••••••••••••••••••••••••••••••••••••71
Motor Protection ••••••••••••••••••••••••••••••••••••••••••••••••••••••••••72
Motor overload detection •••••••••••••••••••••••••••••••••••••••••••••••72
Selecting Cooling Fan Operation ••••••••••••••••••••••••••••••••••••73
Using MEMOBUS (MODBUS) Communications (Optional) ••••••••74
MEMOBUS (MODBUS) communications ••••••••••••••••••••••••••74
Communication specifications•••••••••••••••••••••••••••••••••••••••••74
Using Constant Copy Function••••••••••••••••••••••••••••••••••••••••75
Constant Copy function •••••••••••••••••••••••••••••••••••••••••••••••••75
READ function •••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••77
COPY function•••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••78
VERIFY function ••••••••••••••••••••••••••••••••••••••••••••••••••••••••••80
Inverter capacity display ••••••••••••••••••••••••••••••••••••••••••••••••81
Software No. display •••••••••••••••••••••••••••••••••••••••••••••••••••••82
13
7. MAINTENANCE AND INSPECTION ••••••••••••••••••84
Periodical Inspection ••••••••••••••••••••••••••••••••••••••••••••••••••••84
Part Replacement ••••••••••••••••••••••••••••••••••••••••••••••••••••••••84
8. FAULT DIAGNOSIS
•••••••••••••••••••••••••••••••••••••••••••••87
Protective and Diagnostic Function ••••••••••••••••••••••••••••••••••87
Troubleshooting •••••••••••••••••••••••••••••••••••••••••••••••••••••••••••95
9. SPECIFICATIONS •••••••••••••••••••••••••••••••••••••••••••••••••98
Standard Specifications (200V Class)•••••••••••••••••••••••••••••••98
Standard Specifications (400V Class) •••••••••••••••••••••••••••••101
Standard Wiring •••••••••••••••••••••••••••••••••••••••••••••••••••••••••104
Sequence Input Connection with NPN/PNP Transistor •••••••106
Dimensions/Heat Loss •••••••••••••••••••••••••••••••••••••••••••••••••109
Recommended Peripheral Devices ••••••••••••••••••••••••••••••••111
Constants List ••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••113
14
1. RECEIVING
After unpacking the VS mini, check the following :
▫ Verify that the part numbers match your purchase order or packing slip.
▫ Check the unit for physical damage that may have occurred during
shipping.
If any part of VS mini is missing or damaged, call for service immediately.
Checking the Name Plate
Example of 3-phase, 200VAC, 0.1kW (0.13HP)
INVERTER MODEL
INPUT SPEC.
OUTPUT SPEC.
LOT NO.
SERIAL NO.
MASS
SOFTWARE NO.
MODEL
CIMR — J 7A C20P1
0P1
0P2
0P4
0P7
1P5
2P2
3P0
4P0
Applicable maximum motor output
200V class
400V class
0.1kW
–
0.25kW
0.37kW
0.55kW
0.55kW
1.1kW
1.1kW
1.5kW
1.5kW
2.2kW
2.2kW
–
3.0kW
4.0kW
4.0kW
No.
B
2
4
Voltage Class
Single-phase 200VAC
Three-phase 200VAC
Three-phase 400VAC
No.
C
Specifications
European standards
No.
Inverter
VS mini J7 Series
No. Type
Digital operator provided (with potentiometer)
A
Digital operator not provided
B
Digital operator provided (without potentiometer)
C
Note: Contact your YASKAWA representatives
for the type without heatsink.
SPEC
20P10
B
2
4
Single-phase 200VAC
Three-phase 200VAC
Three-phase 400VAC
No.
0P1
0P2
0P4
0P7
1P5
2P2
3P0
4P0
Applicable maximum motor output
200V class
400V class
0.1kW
–
0.25kW
0.37kW
0.55kW
0.55kW
1.1kW
1.1kW
1.5kW
1.5kW
2.2kW
2.2kW
–
3.0kW
4.0kW
4.0kW
No.
0
Protective structure
Open chassis
(IP20)
15
2. IDENTIFYING THE PARTS
FREF
FOUT
F/R
DATA
ENTER
< >
DSPL
IOUT
MNTR
LO/RE PRGM
RUN
STOP
RESET
RUN ALARM
MIN
MAX
Digital operator (with potentiometer)
Used for setting or changing constants.
Frequency can be set using potentiometer.
FREF
FOUT
F/R
DATA
ENTER
< >
DSPL
RUN
IOUT
MNTR
LO/RE PRGM
RUN ALARM
STOP
RESET
Digital operator (without potentiometer)
Used for setting or changing constants.
RUN ALARM
Without digital operator
In models without digital operator,
only status can be displayed.
Opening the covers
CIMR-J7**21P5, 22P2, 24P0
B0P7, B1P5
40P2, 40P4, 40P7, 41P5
42P2, 43P0, 44P0
16
CIMR-J7**20P1, 20P2, 20P4, 20P7,
B0P1, B0P2, B0P4
3. MOUNTING
Choosing a Location to Mount the Inverter
Be sure the inverter is protected from the following conditions :
▫ Extreme cold and heat. Use only within the ambient temperature range :
-10 to +50ºC (14 to 122ºF)
▫ Rain, moisture
▫ Oil sprays, splashes
▫ Salt spray
▫ Direct sunlight. (Avoid using outdoors)
▫ Corrosive gases (e.g. sulfurized gas) or liquids
▫ Dust or metallic particles in the air.
▫ Physical shock, vibration.
▫ Magnetic noise. (Example : welding machines, power devices, etc.)
▫ High humidity.
▫ Radioactive substances.
▫ Combustibles : thinner, solvents, etc.
17
Mounting Dimensions
To mount the VS mini, dimensions as shown below are required.
30mm
(1.18 in.)
OR MORE
100mm (3.94 in.)
OR MORE
100mm (3.94 in.)
OR MORE
30mm
(1.18 in.)
OR MORE
18
Mounting / Removing Components
Removing and Mounting Digital Operator and Covers
• Removing front cover
Use a driver to loosen the screw
on the front cover surface to
direction 1 to remove it. Then
press the right and left sides to
direction 2 and lift the front cover
to direction 3.
• Mounting front cover
Insert the tab of the upper part of
the front cover into the groove of
the inverter, and press the lower
part of the front cover onto the
plastic case until the cover snaps
shut. Then, tighten the screws.
• Removing option cover
After removing front cover,
remove the option cover to
direction 2 with section A as a
supporting point.
• Mounting option cover
Mount the terminal cover in the
descending order of the above
procedure for removal.
• Removing upper/bottom covers
After removing front cover, lift
the covers to direction 1.
• Mounting upper/bottom covers
Mount the front cover in the
descending order of the above
procedure for removal.
19
4. WIRING
Wiring Instructions
(1) Always connect the power input terminals R/L1, S/L2, and T/L3 (R/L1,
S/L2 for single-phase) and power supply via a molded-case circuit
braker (MCCB) or a fuse. Never connect them to terminals
U/T1,V/T2,W/T3, –, +1 or +2.
Refer to page 108 for recommended peripheral devices. For singlephase inverters, always use terminals R/L1 and S/L2. Never connect to
terminal T/L3.
Inverter Power Supply Connection Terminals
200V 3-phase Input 200V Single Input Power Supply Specification
Product
Power Supply
Specification Product CIMR-J7??B???
CIMR-J7??2???
400V 3-phase Input
Power Supply Specification
Product
CIMR-J7??4???
Connect to R/L1,
S/L2, T/L3
Connect to R/L1, S/L2, T/L3
Connect to R/L1, S/L2
(2) Connect the motor wiring to terminals U/T1, V/T2 and W/T3 on the
main circuit output side (bottom of the inverter).
(3) If the wiring distance between inverter and motor is long, reduce the
inverter carrier frequency. For details, refer to “Reducing motor noise
or leakage current (n46)” on page 57.
(4) Control wiring must be less than 50m (164ft) in length and separate from
the power wiring. Use twisted-pair shielded wire when inputting the
frequency signal externally.
(5) Tighten the screws on the main circuit and control circuit terminals.
(6) Do not connect or disconnect wiring, or perform signal check while the
power supply is turned ON.
(7) For 400V class inverters, make sure to ground the supply neutral to conform to CE requirements.
(8) Only basic insulation to meet the requirements of protection class 1 and
overvoltage category II is provided with control circuit terminals.
Additional insulation may be necessary in the end product to conform to
CE requirements.
(9) A closed-loop connector should be used when wiring to the main circuit
terminal.
(10) Voltage drop should be considered when determining wire size.
Voltage drop can be calculated using the following equation:
Phase-to phase voltage drop (V)
= √3 × wire resistance (Ω/km) × wiring distance (m) × current (A) × 10-3
Select a wire size so that voltage drop will be less than 2% of the normal
rated voltage.
20
Wire and Terminal Screw Sizes
1. Control Circuit
Model
Common to
all models
M3
Wire
Applicable size
Recommended size
mm2
AWG mm2 AWG Type
twisted
wire
0.5
to
1.25
20
to 16
0.5 to 0.6
18 Shielded
0.75
0.5 to 1.25 20 to 16
(4.44 to 5.33) single
M2
0.22 to 0.25 twisted wire 0.5 to 0.75 20 to 18
(1.94 to 2.21) single
0.5 to 1.25 20 to 16
Terminal Symbol Screw
MA, MB, MC
S1 to S5,SC,FS,
FR,FC,AM,AC
Tighte Torque
N • m (Ib • in)
wire or
2. Main Circuit
200V Class 3-phase Input Series
Tightening
Terminal
Torque
Model
Symbol Screw N • m (Ib • in)
Applicable size
mm2
AWG
0.75 18 equivalent
Wire
Recommended size
mm2
AWG
CIMRJ7AC
20P1
R/L1,S/L2,T/L3,
–,+1,+2,
U/T1,V/T2,W/T3
M3.5
0.8 to 1.0
0.75 to 2
(7.1 to 8.88)
18 to 14
2
14
CIMRJ7AC
20P2
R/L1,S/L2,T/L3,
–,+1,+2,
U/T1,V/T2,W/T3
M3.5
0.8 to 1.0
0.75 to 2
(7.1 to 8.88)
18 to 14
2
14
CIMRJ7AC
20P4
R/L1,S/L2,T/L3,
–,+1,+2,
U/T1,V/T2,W/T3
M3.5
0.8 to 1.0
0.75 to 2
(7.1 to 8.88)
18 to 14
2
14
CIMRJ7AC
20P7
R/L1,S/L2,T/L3,
–,+1,+2,
U/T1,V/T2,W/T3
M3.5
0.8 to 1.0
0.75 to 2
(7.1 to 8.88)
18 to 14
2
14
CIMRJ7AC
21P5
R/L1,S/L2,T/L3,
–,+1,+2,
U/T1,V/T2,W/T3
M3.5
0.8 to 1.0
2 to 5.5
(7.1 to 8.88)
14 to 10
2
14
CIMRJ7AC
22P2
R/L1,S/L2,T/L3,
–,+1,+2,
U/T1,V/T2,W/T3
M3.5
0.8 to 1.0
2 to 5.5
(7.1 to 8.88)
14 to 10
3.5
14
CIMRJ7AC
24P0
R/L1,S/L2,T/L3,
–,+1,+2,
U/T1,V/T2,W/T3
M4
1.2 to 1.5
2 to 5.5
(10.7 to 13.3)
14 to 10
5.5
10
Type
600V
vinylsheathed
wire or
equivalent
Note : The wire size is set for copper wires at 75°C (160°F).
21
200V Class Single-phase Input Series
Tightening
Terminal
Applicable size
Torque
Model
Symbol Screw • •
N m (lb in)
mm2
AWG
Wire
Recommended size
mm2
AWG
CIMRJ7AC
B0P1
R/L1,S/L2,T/L3,
–,+1,+2,
U/T1,V/T2,W/T3
M3.5
0.8 to 1.0
0.75 to 2
(7.1 to 8.88)
18 to 14
2
14
CIMRJ7AC
B0P2
R/L1,S/L2,T/L3,
–,+1,+2,
U/T1,V/T2,W/T3
M3.5
0.8 to 1.0
0.75 to 2
(7.1 to 8.88)
18 to 14
2
14
CIMRJ7AC
B0P4
R/L1,S/L2,T/L3,
–,+1,+2,
U/T1,V/T2,W/T3
M3.5
0.8 to 1.0
0.75 to 2
(7.1 to 8.88)
18 to 14
2
14
CIMRJ7AC
B0P7
R/L1,S/L2,T/L3,
–,+1,+2,
U/T1,V/T2,W/T3
M3.5
0.8 to 1.0
2 to 5.5
(7.1 to 8.88)
14 to 10
3.5
12
2
14
CIMRJ7AC
B1P5
R/L1,S/L2,T/L3,
–,+1,+2,
U/T1,V/T2,W/T3
5.5
10
2
14
M3.5
0.8 to 1.0
2 to 5.5
(7.1 to 8.88)
14 to 10
Notes : 1. The wire size is set for copper wires at 75°C (160°F).
2. Three-phase input is also available for single-phase input series.
22
Type
600V
vinylsheathed
wire or
equivalent
400V Class 3-phase Input Series
Tightening
Terminal
Torque
Symbol Screw N • m (Ib • in)
Model
Applicable size
mm2
AWG
Wire
Recommended size
mm2
AWG
CIMRJ7AC
40P2
R/L1,S/L2,T/L3,
–,+1,+2,
U/T1,V/T2,W/T3
M3.5
0.8 to 1.0
2 to 5.5
(7.1 to 8.88)
14 to 10
2
14
CIMRJ7AC
40P4
R/L1,S/L2,T/L3,
–,+1,+2,
U/T1,V/T2,W/T3
M3.5
0.8 to 1.0
2 to 5.5
(7.1 to 8.88)
14 to 10
2
14
CIMRJ7AC
40P7
R/L1,S/L2,T/L3,
–,+1,+2,
U/T1,V/T2,W/T3
M3.5
0.8 to 1.0
2 to 5.5
(7.1 to 8.88)
14 to 10
2
14
CIMRJ7AC
41P5
R/L1,S/L2,T/L3,
–,+1,+2,
U/T1,V/T2,W/T3
M3.5
0.8 to 1.0
2 to 5.5
(7.1 to 8.88)
14 to 10
2
14
CIMRJ7AC
42P2
R/L1,S/L2,T/L3,
–,+1,+2,
U/T1,V/T2,W/T3
M4
1.2 to 1.5
2 to 5.5
(10.65 to 13.31)
14 to 10
2
14
CIMRJ7AC
43P0
R/L1,S/L2,T/L3,
–,+1,+2,
U/T1,V/T2,W/T3
M4
1.2 to 1.5
2 to 5.5
(10.65 to 13.31)
14 to 10
CIMRJ7AC
44P0
R/L1,S/L2,T/L3,
–,+1,+2,
U/T1,V/T2,W/T3
M4
1.2 to 1.5
2 to 5.5
(10.65 to 13.31)
14 to 10
2
14
3.5
12
2
14
3.5
12
Type
600V
vinylsheathed
wire or
equivalent
Note : The wire size is set for copper wires at 75°C (160°F).
23
Wiring the Main Circuit
L1L2 L3
[Example of 3-phase,
200V class, 1.5kW
inverters]
• Main circuit input power supply
Always connect the power supply line to
input terminals R/L1, S/L2, and T/L3
[R/L1, S/L2 for single-phase inverters].
Never connect them to terminal
U/T1,V/T2,W/T3, B1, B2, –, +1, or +2.
Otherwise the inverter may be damaged.
NOTE
For single-phase inverters, always
use terminals R/L1 and S/L2. Never
connect to terminal T/L3.
• Grounding (Use ground terminal
.)
Make sure to ground the ground terminal
according to the local grounding code.
Never ground the VS mini in common
with welding machines, motors, or other
electrical equipment.
When several VS mini units are used
side by side, ground each unit as shown
in examples. Do not loop the ground
wires.
GOOD
GOOD
• Braking resistor connection (optional)
To connect the braking resistor, cut the
protector on terminals B1 and B2.
To protect the braking resistor from
overheating, install a thermal overload
relay between the braking resistor and
the inverter. This provides a sequence
which shuts off the power supply, by a
thermal relay trip contact.
Use this same procedure when
connecting a braking resistor unit.
• Inverter output
Connect the motor terminals to U/T1,
V/T2, W/T3.
Wiring the main circuit terminals
Pass the cables through wiring hole and
connect. Be sure to mount the cover in
its original position.
POOR
Connect with a Phillips (plus) screwdriver.
24
Wiring the Control Circuit
Only basic insulation is provided for the control circuit terminals.
Additional insulation may be necessary in the end product.
• Control circuit terminals
Pass the cable through wiring hole and connect. Be sure to mount the
covers on its original position.
SW7
PNP
NPN
MA MB MC
SW8
S1 S2 S3 S4 S5 SC FS FR FC AM AC
* SW7 can be changed according to sequence input signal (S1 to
S5) polarity.
0V common: NPN side (factory setting)
+24 common: PNP side
Refer to page 103 for SW7.
Refer to page 67 for SW8.
Wiring the control circuit terminals
Screwdriver blade width
0.4 mm max
(0.016 in.)
2.5 mm max
(0.098 in.)
Insert the wire into the lower part of the terminal block and connect it tightly
with a screwdriver.
5.5 mm
(0.22 in.)
Wire sheath strip length must be 5.5mm (0.22in.).
25
Open the front cover and verify that the strip length is 5.5mm. (0.22in.)
Wiring Inspection
After completing wiring, check the following :
▫ Wiring is proper.
▫ Wire clippings or screws are not left in the unit.
▫ Screws are securely tightened.
▫ Bare wire in the terminal does not contact other terminals.
NOTE
If the FWD (REV) run command is given during the operation reference
selection (n02=1) from the control circuit terminal, the motor will start
automatically after the main circuit input power supply is turned ON.
26
5. OPERATING THE INVERTER
Test Run
The inverter operates by setting the frequency (speed).
There are three types of operation modes for the VS mini :
1 Run command from the digital operator (potentiometer/digital setting).
2 Run command from the control circuit terminal.
3 Run command from communications (MEMOBUS communications)
Prior to shipping, the drive is set up to receive run command and frequency
reference from the operator. Below are instructions for running the VS mini
using the digital operator (with potentiometer). For instructions on
operation, refer to page 35.
Operation reference or frequency reference constants can be selected
separately as shown below.
Name
Run
Command
Selection
Frequency
Reference
Selection
Constant
n02 = 0 --- Enables operator RUN, STOP/RESET
= 1 --- Enables control circuit terminal run/stop
= 2 --- Enables communications (MEMOBUS communications)
n03 = 0 --- Enables operator volume
= 1 --- Enables frequency reference 1 (constant n21)
= 2 --- Enables voltage reference (0 to 10V) of control circuit
terminal
= 3 --- Enables current reference (4 to 20mA) of control circuit
terminal
= 4 --- Enables current reference (0 to 20mA) of control circuit
terminal
= 6 --- Enables communications (MEMOBUS communications)
27
Operation Steps
Operator
Display
Status
Indicator
LED
12-LED
Display
1. Turn the potentiometer fully to the left before 0.0
turning the power ON.
FREF
RUN
ALARM
2. F/R blinks.
Select FWD/REV run using keys.
F/R
RUN
ALARM
FREF
RUN
ALARM
FREF
4. Operates the motor by turning the 0.0 to 60.0
potentiometer to the right. (Frequency Minimum
output
reference corresponds to the potentiometer
frequency is
1.5Hz
NOTE If the potentiometer is switched rapidly,
the motor also accelerates or decelerate
rapidly corresponding to the potentiometer
movement. Pay attention to load status
and switch the potentiometer with the
speed not to affect motor movement.
RUN
ALARM
NOTE
(Forward)
or
Never select REV when reverse run is
(Reverse)
prohibited.
3. Press DSPL to blink FREF. Then press RUN.
Status indicator lamp
: ON
0.0
: Blinking
: OFF
Operation Check Points
▫ Motor rotates smoothly.
▫ Motor rotates in the correct direction.
▫ Motor does not have abnormal vibration or noise.
▫ Acceleration or deceleration is smooth.
▫ Current matching the load flows.
▫ Status indicator LEDs and digital operator display are correct.
28
Operating the Digital Operator
All functions of the VS mini are set by the digital operator. Below are
descriptions of the display and keypad sections.
DIGITAL OPERATOR
Data display section
Status indicator
NPJT31250-1
FREF
Press to enter the
constant data.
(Displays the constant
data when
selecting constant no.
by PRGM LED.)
F/R
DSPL
DATA
ENTER
< >
Press to switch
between
function LEDs.
FOUT
Press to increase
constant no./data
value.
Press to decrease
constant no./data
value.
IOUT
MNTR
LO/RE PRGM
RUN
STOP
RESET
RUN ALARM
MIN
Function display LEDs
LED switches to another
function each time
DSPL is pressed.
The displayed data can
be changed.
Frequency setting
potentiometer
Changes frequency
setting according to
potentiometer.
MAX
Press to run
the motor.
Press to stop the motor.
(Press to reset at faults.)
Function display LEDs (Color in parenthesis indicates the color of LED.)
FREF
FOUT
Frequency reference Output frequency
setting/monitoring
monitor
(GREEN)
(GREEN)
F/R
Operator RUN
command FWD/REV
selection
(GREEN)
IOUT
Output current
monitor
(GREEN)
MNTR
Multi-function
monitor
(GREEN)
LO/RE
LOCAL/REMOTE
Selection
(RED)
PRGM
Constant no./data
(RED)
29
Description of Status Indicator LEDs
There are two LEDs on the middle right section of the face of the VS mini.
The inverter status is indicated by various combinations of ON, BLINKING
and OFF LEDs. RUN indicator and status indicator on the RUN button
have the same function.
: ON
: BLINKING (Long Blinking)
: BLINKING
: OFF
Operation Ready
Ramp to Stop Normal Operation
RUN ALARM (During Stop)
RUN ALARM
RUN ALARM
RUN ALARM
(Green) (Red)
For details on how the status indicator LEDs function at inverter faults, refer
to Section 8 “FAULT DIAGNOSIS AND CORRECTIVE ACTIONS” on
page 87. If a fault occurs, the ALARM LED lights.
NOTE
30
The fault can be reset by turning ON the fault reset signal (or pressing
STOP
RESET key on the digital operator) with the operation signal OFF or
by turning OFF the power supply. If the operation signal is ON, the
fault cannot be reset by the fault reset signal.
LED Description
By pressing DSPL on the digital operator, each of the function LEDs can be
selected.
The following flowchart describes each function LED.
Power ON
FREF
Frequency reference setting/monitor (Hz)
Sets VS mini operation speed.
FOUT
Output frequency monitor (Hz)
Displays frequency that VS mini is currently
outputting.
Setting disabled.
DSPL
DSPL
IOUT
Output current monitor (A)
Displays current that VS mini is currently
outputting.
Setting disabled.
If the VS mini loses
power while in one
of these modes, it
will return to this
mode once power is
restored.
DSPL
MNTR
Multi-function monitor
Description of the selected monitor is
displayed.
(Refer to pages 32 and 33 for details.)
DSPL
<
<
F/R
FWD/REV run selection
Sets the motor rotation direction when
run command is given by the digital operator.
Setting can be changed by
or
key.
FO (forward run)
EV (reverse run)
Monitor No.
U01: Frequency reference (FREF)
U02: Output frequency (FOUT)
U03: Output current (IOUT)
U04: Output voltage reference (Unit: 1V)
U05: DC voltage (Unit: 1V)
U06: Input terminal status
U07: Output terminal status
U09: Fault history
U10: Software No.
U15: Data reception error
DSPL
31
LOCAL / REMOTE Selection
<
This function switches the operation; operation
using the digital operator including frequency
setting with potentiometer, or that using the input
terminals or through communications
Setting can be changed by
or
key.
(Local)
<
LO/RE
(Remote)
DSPL
Constant No. / data
PRGM Sets and changes data using
constant No. (Refer to page 34.)
DSPL
Return to
MNTR
FREF
Multi-Function monitor
• Selecting monitor
Press DSPL key. When MNTR is ON, data
can be displayed by selecting monitor No.
[Example] Monitoring Output Voltage Reference
IOUT
DSPL
U04
MNTR
Select U04 by
pressing
key.
^ or
^
DSPL
F/R
32
200
ENTER
MNTR
DSPL
Output voltage reference
is displayed.
or ENTER
• Monitoring
Following items can be monitored by U- constants.
Constant
No.
Name
Description
U01
Frequency reference
(FREF)
Hz
Frequency reference can be monitored.
(Same as FREF)
U02
Output frequency
(FOUT)
Hz
Output frequency can be monitored.
(Same as FOUT)
U03
Output current
(IOUT)
A
Output current can be monitored.
(Same as IOUT)
U04
Output voltage
V
Output voltage can be monitored.
U05
DC voltage
V
Main circuit DC voltage can be monitored.
U06
Input terminal status
---
U07
Output terminal status
---
U09
Fault history
---
Last four fault history is displayed.
U10
Software No.
---
Software No. can be checked.
U15
Data reception error
---
Contents of MEMOBUS communication data
reception error can be checked.
(contents of transmission register No. 003DH
are the same)
Input terminal status of control circuit terminals
can be monitored.
Output terminal status of control circuit
terminals can be monitored.
Input/Output terminal status
Input terminal status
1: Terminal S1 is “closed.”
1: Terminal S2 is “closed.”
1: Terminal S3 is “closed.”
1: Terminal S4 is “closed.”
1: Terminal S5 is “closed.”
Not used
Output terminal status
1: Terminal MA-MC is “closed.”
Not used
33
Fault history display method
Fault description is displayed when U09 is selected.
(Example)
??? : Fault description
"---" is displayed if there is no fault.
(Refer to page 87 for details.)
Clearing fault history
Set constant n01 to 6 to clear fault history. Set data returns to its
initial value after completion of 6 setting.
Note: Constant initialize (n01=12, 13) clears the fault history.
Setting and referring constants
Following shows how to select and change constants.
LO
LO/RE
REMOTE/LOCAL
selection
• Setting n02 (Run command selection)
DSPL
N01
Constant
PRGM No./
data
DSPL
600
FREF
34
N02
PRGM
ENTER
n02
Run command
selection
0
1
PRGM
PRGM
Initial setting:0
operator reference
1
N02
PRGM
After
1 sec
Return to
constant No.
display
ENTER
Set to 1
Control circuit
terminal reference
(blinking at changing)
PRGM
Data set
Simple Data Setting
Potentiometer setting (Refer to 5. OPERATING THE INVERTER) and
digital setting are both available for simple accel/decel operation of the VS
mini.
Frequency reference by potentiometer signal is set with initial setting
(n03=0).
Factory setting of the model with operator (without potentiometer) is set by
digital operator (n03=1).
Following is an example in which the function LEDs are used to set
frequency reference, acceleration time, deceleration time, and motor
direction.
Operation Steps
1. Turn ON the power supply.
2. Set constant n03 to 1.
3. Set the following constants.
n16 : 15.0 (acceleration time)
n17 : 5.0 (deceleration time)
NOTE forward or reverse run by
4. Select
pressing q or w key.
Examine the application.
(Never select REV when
reverse run is prohibited.)
5. Set the reference by pressing q or w
key.
6. Press RUN .
7. Press STOP to stop.
Status indicator lamp
Operator
Display
LED
Display
0.0
1
15.0
5.0
(Forward)
FREF
PRGM
PRGM
F/R
Status Indicator
LED
RUN ALARM
RUN ALARM
RUN ALARM
RUN ALARM
or
(Reverse)
60.0
0.0 to 60.0
60.0 to 0.0
: BLINKING (Long Blinking)
FREF
RUN ALARM
RUN ALARM
FOUT
FOUT
RUN ALARM
: BLINKING
: OFF
35
6. PROGRAMMING FEATURES
Factory settings of the constants are shown as
in the tables.
Constant Set-up and Initialization
Constant selection/initialization (n01)
The following table describes the data which can be set or read when n01 is
set.
Unused constants among n01 to n79 are not displayed.
n01 Setting Constant that can be set
Constant that can be referred
0
n01
n01 to n79
1
n01 to n79*
n01 to n79
6
Fault history cleared
7
Not used
12
Initialize
13
Initialize (3-wire sequence)†
* Excluding setting disabled constants.
† Refer to page 63.
“EMM” appears on the LED display for one second and the set data returns to its initial
values in the following cases :
(1) The set values of input terminal function selection 2 to 5 (n36 to n39) are the same.
(2) If the following conditions are not satisfied in the V/f pattern setting :
Max. output frequency (n09) Max. voltage output frequency (n11)
> Mid. output frequency (n12)
Min. output frequency (n14)
For details, refer to “Adjusting torque according to application” (V/f pattern setting) on page 37.
(3) If the following conditions are not satisfied in the Jump frequency setting :
Jump frequency 2 (n50) Jump frequency 1 (n49)
(4) If Frequency reference lower limit (n31) Frequency reference upper limit (n30)
(5) If motor rated current (n32) 150% of inverter rated current
NOTE
36
Selecting V/f pattern
Adjusting torque according to application
Adjust motor torque by using “V/f pattern” and “full-range automatic torque
boost”.
• V/f pattern setting
Set V/f pattern by n09 to n15 as described below. Set each pattern when
using a special motor (high-speed motor, etc.) or when requiring special
torque adjustment of machine.
Be sure to satisfy the following
conditions for the setting of n09 to
n15.
n14 n12 < n11 n09
If n14 = n12 is set, the set value of n13
is disabled.
V: (VOLTAGE)
n10
n13
n15
0
n14 n12 n11
Constants
No.
n09
n10
n09
f
(FREQUENCY)
Name
Max. output frequency
n11
Max. voltage
Max. voltage output
frequency (base frequency)
n12
Mid. output frequency
n13
Mid. output
frequency voltage
n14
Min. output frequency
n15
Min. output
frequency voltage
Unit
Setting range
Initial
Setting
50.0Hz
0.1Hz
1V
50.0 to 400.0Hz
1 to 255V
(1 to 510V)
200V
(400V)
0.1Hz
0.2 to 400.0Hz
50.0Hz
0.1Hz
1 to 399Hz
1 to 255V
(1 to 510V)
0.1 to 10.0Hz
1 to 50V
(1 to 100V)
1.3Hz
12V
(24V)
1.3Hz
12V
(24V)
1V
0.1Hz
1V
37
• Typical setting of V/f pattern
Set the V/f pattern according to the application as described below. For
400V class, the voltage values (n10, n13, and n15) should be doubled.
When running at a frequency exceeding 50Hz/60Hz, change the maximum
output frequency (n09).
Note: Be sure to set the maximum output frequency according to the motor characteristics.
(1) For general-purpose applications
Motor Specification : 60Hz
V
200
Motor Specification : 50Hz
(Factory setting)
Constant Setting
12
1.5
60 f
n09
n10
n11
n12
n13
n14
n15
60.0
200
60.0
1.5
12
1.5
12
V
200
Constant Setting
12
1.3
50 f
n09
n10
n11
n12
n13
n14
n15
50.0
200
50.0
1.3
12
1.3
12
(2) For fans/pumps
Motor Specification : 60Hz
V
200
Motor Specification : 50Hz
Constant Setting
50
10
1.5
30
60 f
n09
n10
n11
n12
n13
n14
n15
60.0
200
60.0
30.0
50
1.5
10
V
200
Constant Setting
50
10
1.3
25
50 f
n09
n10
n11
n12
n13
n14
n15
50.0
200
50.0
25
50.0
1.3
10
(3) For applications requiring high starting torque
Motor Specification : 60Hz
V
200
Motor Specification : 50Hz
Constant Setting
24
18
1.5 3
60 f
n09
n10
n11
n12
n13
n14
n15
60.0
200
60.0
3.0
24
1.5
18
V
200
Constant Setting
24
18
1.3 2.5
50 f
n09
n10
n11
n12
n13
n14
n15
50.0
200
50.0
2.5
24
1.3
18
Increasing voltage of V/f pattern increases motor torque, but an excessive
increase may cause motor overexcitation, motor overheat or vibration.
Note : n012 is to be set to motor rated voltage.
38
When operating with frequency larger than 60Hz/50Hz, change only max.
output frequency (n09).
CONSTANT TORQUE
CONSTANT OUTPUT OR
VARIABLE OUTPUT
n10
=200V
BASE POINT
n11
=60Hz
n09
=90Hz
• Full-range automatic torque boost
Motor torque requirement changes according to load conditions. Fullrange automatic torque boost adjusts voltage of V/f pattern according to
the requirement. The VS mini automatically adjusts the voltage during
constant-speed operation as well as during acceleration.
The required torque is calculated by the inverter.
This ensures tripless operation and energy-saving effects.
Output voltage Torque compensation gain (n63)
Required torque
Operation
V
(VOLTAGE)
Required torque
Increase voltage
f (FREQUENCY)
Normally, no adjustment is necessary for torque compensation gain (n63
factory setting : 1.0). When the wiring distance between the inverter and the
motor is long, or when the motor generates vibration, change the automatic
torque compensation gain. In these cases, set the V/f pattern (n09 to n15).
39
Switching LOCAL/REMOTE Modes
The following functions can be selected by switching the LOCAL or
REMOTE mode. To select RUN/STOP commands or frequency
reference, change the mode in advance depending on the following
applications.
• LOCAL mode : Enables the digital operator for RUN/STOP
commands and FWD/REV run commands.
Frequency reference can be set by volume or FREF .
• REMOTE mode : Run by the n02 setting (run command selection).
Frequency reference can be set by n03 (frequency
reference selection) setting.
How to select LOCAL/REMOTE modes
When LOCAL/REMOTE
switching function is not set
for multi-function input
selection
When LOCAL/REMOTE
switching function is set at
multi-function input selection
(When 17 is set to
any of constants
n36 to n39)
(When 17 is not set
to any of constants
n36 to n39)
Select Lo for operator
LO/RE selection.
Select rE for operator
LO/RE selection.
LOCAL mode
40
Set multi-function
input terminal is turned
ON.
Set multi-function
input terminal is turned
OFF.
REMOTE mode
Selecting Run/Stop Commands
Refer to Switching LOCAL / REMOTE Modes (page 40) to select
either the LOCAL mode or REMOTE mode.
Operation method (RUN / STOP commands, FWD / REV run
commands) can be selected by the following method.
<
<
LOCAL mode
When Lo (local mode) is selected for digital operator LO / RE ON mode,
or when LOCAL / REMOTE switching function is set and the input
terminals are turned ON, run operation is enabled by the STP or RUN of
the digital operator, and FWD/REV run is enabled by F / R ON mode
(using or
key).
LO / RE is not effective when local / remote switching function is
selected for multi-function input selection.
REMOTE mode
• Select remote mode.
There are following two methods to select remote mode.
1. Select rE (remote mode) for
selection.
LO / RE
2. When the local / remote switching function is selected for multifunction input selection, turn OFF the input terminal to select remote
mode.
• Select operation method by setting the constant n02.
n02=0: Enables the digital operator (same with local mode)
=1: Enables the multi-function input terminal (see fig. below)
=2: Enables communications (refer to page 74) (When option card
is installed)
• Example for using the multi-function input terminal as operation
reference (two-wire sequence)
For example of three-wire sequence, refer to page 63.
IM
FWD RUN/STOP
REV RUN/STOP
n02 : 1 (Initial setting : 0)
n36 : 2
S1
S2
SC
Operating (RUN / STOP commands) by communications
(When option card is installed)
Setting constant n02 to 2 in REMOTE mode can give RUN/STOP
commands by communication (MEMOBUS communications).
For details, refer to page 74.
41
Selecting Frequency Reference
Frequency reference can be selected by the following methods.
Setting by operator
Select REMOTE or LOCAL mode in advance. For the method for
selecting the mode, refer to page 40.
LOCAL mode
Select command method by constant n07.
n07=0 : Enables the setting by potentiometer on digital operator (initial setting).
Factory setting of the model with digital operator (without
potentiometer) is n07=1.
=1 : Enables the digital setting by digital operator, setting value is
stored in constant n21 (frequency reference 1).
• Digital setting by digital operator
Input frequency while FREF is lit (press ENTER after setting the numeric
value).
Frequency reference setting is effective when 1 is set to constant n08
instead of pressing ENTER key.
n08=0 : Enables frequency reference setting by ENTER key (initial setting).
=1 : Disable frequency reference setting by ENTER key.
REMOTE mode
Select command method by constant n03.
n03=0 : Enables frequency reference setting by potentiometer on digital
operator (initial setting). Initial setting of the model with digital
operator (without potentiometer) is n03=1.
=1 : Frequency reference 1 effective. (constant n21)
=2 : Voltage reference (0 to 10V) (See the figure below)
=3 : Current reference (4 to 20mA) (Refer to page 67)
=4 : Current reference (0 to 20mA) (Refer to page 67)
=6 : communication (Refer to page 74)
Example of frequency reference by voltage signal
n03 = 2 (Factory setting : 0)
IM
FS
MASTER SPEED
FREQUENCY
REFERENECE
(0 TO +10V)
2KΩ
42
FREQUENCY
SETTING POWER
+12V, 20mA
FR
FC(0V)
Setting Operation Conditions
Reverse run prohibit (n05)
“Reverse run disabled” setting does not accept a reverse run command from
the control circuit terminal or digital operator. This setting is used for
applications where a reverse run command can cause problems.
Setting
Description
0
Reverse run enabled.
1
Reverse run disabled.
Multi-step speed selection
By combining frequency reference and input terminal function selections,
up to 16 steps of speed can be set.
8-step speed change
n02=1 (operation mode selection )
n03=1 (Frequency reference selection )
n21=25.0Hz (Frequency reference 1)
n22=30.0Hz (Frequency reference 2)
n23=35.0Hz (Frequency reference 3)
n24=40.0Hz (Frequency reference 4)
n25=45.0Hz (Frequency reference 5)
n26=50.0Hz (Frequency reference 6)
n27=55.0Hz (Frequency reference 7)
n28=60.0Hz (Frequency reference 8)
NOTE
When all multi-function
reference inputs are OFF,
frequency reference selected
by constant n03 (frequency
reference selection) becomes
effective.
n36=1
n37=6 (Multi-function contact input terminal 3)
n38=7 (Multi-function contact input terminal 4)
n39=8 (Multi-function contact input terminal 5)
FWD
RUN/STOP
REV RUN/STOP
MULTI-STEP
SPEED REF 1
MULTI-STEP
SPEED REF 2
MULTI-STEP
SPEED REF 3
S1
S2
S3
S4
S5
SC
n36=2 (Input terminal S2) Initial Setting
n37=6 (Input terminal S3) Change the setting to 6.
n38=7 (Input terminal S4) Change the setting to 7.
n39=8 (Input terminal S5) Change the setting to 8.
43
(n28) 60.0 Hz
(n27) 55.0 Hz
(n26) 50.0 Hz
(n25) 45.0 Hz
(n24) 40.0 Hz
(n23) 35.0 Hz
(n22) 30.0 Hz
(n21) 25.0 Hz
FREQUENCY
REFERENCE
TIME
ON
FWD (REV) RUN/STOP
ON
MULTI-STEP SPEED REF. 1
(TERMINAL S3)
ON
ON
ON
ON
MULTI-STEP SPEED REF. 2
(TERMINAL S4)
ON
ON
MULTI-STEP SPEED REF. 3
(TERMINAL S5)
Operating at low speed
By inputting a jog command and then a forward (reverse) run command,
operation is enabled at the jog frequency set in n29. When multi-step speed
references 1, 2, 3 or 4 are input simultaneously with the jog command, the
jog command has priority.
Name
Constant No.
Jog frequency
n29
Jog command
n36 to n39
44
Setting
Factory setting : 6.0Hz
Set to “10” for any constant.
Adjusting speed setting signal
To provide frequency reference by analog input of control circuit terminal FR or
FC, the relationship between analog input and frequency reference can be set.
FREQURNCY REFERNCE
MAX. OUTPUT FREQUENCY
GAIN
100
MAX. OUTPUT FREQUENCY
BIAS
100
0V
(4mA)
(0mA)
10V
(20mA)
(20mA)
( ) indicates the value when current
reference input is selected.
• Frequency reference gain (n41)
The analog input voltage value for the max. output frequency (n09) can be
set in units of 1% (max. output frequency n09=100%)
* Factory setting : 100%
• Frequency reference bias (n42)
The frequency reference provided when analog input is 0V (4mA or 0mA)
can be set in units of 1%. (max. output frequency n09=100%)
* Factory setting : 0%
Typical Setting
• To operate the inverter with frequency reference of 50% to 100% at 0 to
5V input
MAX. FREQUENCY (100%)
0%
0V
5V
10V
Gain n41 = 200
Bias n42 = 0
45
• To operate the inverter with frequency reference of 50% to 100% at 0 to
10V input
MAX. FREQUENCY (100%)
50%
0V
10V
Gain n41 = 100
Bias n42 = 50
46
Adjusting frequency upper and lower limits
• Frequency reference upper limit (n30)
Sets the upper limit of the frequency reference
in units of 1%.
(n09: Max. output frequency = 100%)
Factory setting: 100%
FREQUENCY
UPPER LIMIT
(n30)
FREQUENCY
LOWER LIMIT
(n31)
SET FREQUENCY REFERENCE
INTERNAL
FREQUENCY
REFERENCE
• Frequency reference lower limit (n31)
Sets the lower limit of the frequency reference
in units of 1%.
(n09: Max. output frequency = 100%)
When operating at frequency reference 0,
operation is continued at the frequency
reference lower limit.
However, when frequency reference lower
limit is set to less than the min. output
frequency (n14), operation is not performed.
Factory setting: 0%
Using two accel/decel times
OUTPUT
FREQUENCY
ACCEL
TIME 1
(n16)
DECEL
TIME 1 ACCEL
(n17) TIME 2
(n18)
DECEL
TIME 2*
(n19)
DECEL
TIME 1*
(n17)
TIME
FORWARD (REVERSE)
RUN COMMAND
MULTI-STEP
SPEED REFERENCE
ACCEL/DECEL
TIME SELECTION
(TERMINAL S2 TO S5)
ON
ON
ON
* When “deceleration to a stop” is selected (n04 = 0).
By setting input terminal function selection (either of n36 to n39) to “11
(accel/decel time select)”, accel/decel time is selected by turning ON/OFF the
accel/decel time select (terminal S2 to S5).
At OFF : n16 (accel time 1)
n17 (decel time 1)
At ON : n18 (accel time 2)
n19 (decel time 2)
47
• Accel time
Set the time needed for output frequency to reach 100% from 0%.
• Decel time
Set the time needed for output frequency to reach 0% from 100%.
(Maximum output frequency n09=100%)
Automatic restart after momentary
power loss (n47)
When momentary power loss occurs, operation restarts automatically.
Setting
0
1*
2*†
Description
Continuous operation after momentary power loss
not provided.
Continuous operation after power recovery within
momentary power loss ridethru time
Continuous operation after power recovery (Fault
output not provided)
* Hold the operation command to continue the operation after recovery from a momentary
power loss.
† When 2 is selected, operation restarts if power supply voltage reaches its normal level while
control power supply is held. No fault signal is output.
48
Soft-start characteristics (n20)
To prevent shock at machine start/stop, accel/decel can be performed in Scurve pattern.
Setting
0
1
2
3
S-curve characteristic time
S-curve characteristic not provided
0.2 second
0.5 second
1.0 second
Note : S-curve characteristic time is the time from accel/decel rate 0 to a regular accel/decel rate
determined by the set accel/decel time.
FREQUENCY
REFERENCE
OUTPUT
FREQUENCY
OUTPUT
FREQUENCY
TIME
S-CURVE CHARACTERISTIC TIME (Tsc)
The following time chart shows FWD/REV run switching at deceleration to
a stop.
FORWARD RUN COMMAND
REVERSE RUN COMMAND
DECELERATION
ACCELERATION
MIN. OUTPUT FREQUENCY
OUTPUT FREQUENCY
n14
DC INJECTION BRAKING
TIME AT STOP
n53
MIN. OUTPUT
FREQUENCY n14
S-curve characteristics in
ACCELERATION
DECELERATION
49
Torque detection
If an excessive load is applied to the machine, output current increase can be
detected to output alarm signals to multi-function output terminals MA and
MB.
To output an overtorque detection signal, set output terminal function
selection n40 to “overtorque detection” [Setting:6 (NO contact) or 7 (NC
contact)].
MOTOR CURRENT
n60
*
*
TIME
MULTI-FUNCTION OUTPUT SIGNAL
(OVERTORQUE DETECTION SIGNAL)
TERMINAL MA, MB
ON
ON
n61
n61
* Overtorque detection release width (hysterisis) is set at approx. 5% of inverter
rated current.
50
• Overtorque detection function selection (n59)
Setting
0
1
2
3
4
Description
Overtorque detection not provided
Detected during constant-speed running,
and operation continues after detection.
Detected during constant-speed running,
and operation stops during detection.
Detected during running,
and operation continues after detection.
Detected during running,
and operation stops during detection.
(1) To detect overtorque at accel/decel, set to 3 or 4.
(2) To continue the operation after overtorque detection, set to 1 or 3.
During detection, the operator displays “OL3” alarm (blinking).
(3) To halt the inverter by a fault at overtorque detection, set to 2 or 4. At
detection, the operator displays “OL3” fault (ON).
• Overtorque detection level (n60)
Sets the overtorque detection current level in units of 1%. (Inverter rated
current = 100%)
Factory setting: 160%
• Overtorque detection time (n61)
If the time when motor current exceeds the overtorque detection level (n60)
is longer than overtorque detection time (n61), the overtorque detection
function operates.
Factory setting : 0.1sec.
51
Frequency detection (n58)
Effective when either of output terminal function selection n40 is set to
“frequency detection” (setting: 4 or 5). “Frequency detection” turns ON
when output frequency is higher or lower than the frequency detection level
(n58).
• Frequency detection 1
(Output frequency Frequency detection level n58)
(Set n40 to “4.”)
RELEASE
WIDTH
–2Hz
FREQUENCY DETECTION
LEVEL [Hz] (n58)
OUTPUT
FREQUENCY
FREQUENCY
DETECTION
SIGNAL
ON
• Frequency detection 2
(Output frequency Frequency detection level n58)
(Set n40 to “5.”)
RELEASE
WIDTH
+2Hz
OUTPUT
FREQUENCY
FREQUENCY
DETECTION
SIGNAL
52
ON
FREQUENCY
DETECTION
LEVEL (Hz)
(n58)
ON
Jump frequencies (n49 to n51)
This function allows the prohibition or “jumping” of critical frequencies so
that the motor can operate without resonance caused by machine systems.
This function is also used for dead band control. Setting the value to 0.00Hz
disables this function.
Set prohibited frequency 1 or 2 as follows :
OUTPUT FREQUENCY
n49 n50
n49
n50
n51
If this condition is not satisfied
the inverter displays EMM for
one second and restores the
data to original settings.
n51
FREQUENCY REFERENCE
Operation is prohibited within jump frequency range.
However, motor operates without jumping during accel/decel.
Continuing operation by automatic fault reset (n48)
Sets the inverter to restart and reset fault detection after a fault occurs.
The number of self-diagnosis and retry attempts can be set at n48 up to 10.
The inverter automatically restarts after the following faults occur :
OC (overcurrent)
GF (ground fault)
OV (overvoltage)
The number of retry attempts are cleared to 0 in the following cases :
(1) If no other fault occurs within 10 minutes after retry
(2) When the fault reset signal is ON after the fault is detected
(3) Power supply is turned OFF
53
Operating coasting motor without trip
To operate coasting motor without trip, use the speed search command or
DC injection braking at start.
• Speed search command
Restarts a coasting motor without stopping it. This function enables
smooth switching between motor commercial power supply operation and
inverter operation.
Set input terminal function selection (n36 to n39) to “14” (search
command from maximum output frequency) or “15” (search command
from set frequency).
Build a sequence so that FWD (REV) run command is input at the same
time as the search command or after the search command. If the run
command is input before the search command, the search command
becomes disabled.
• Time chart at search command input
ON
FWD (REV) RUN COMMAND
SEARCH COMMAND
ON
AGREED SPEED
DETECTION
MAX. OUTPUT FREQUENCY OR
FREQUENCY REFERENCE AT
RUN COMMAND INPUT
OUTPUT FREQUENCY
MIN. BASEBLOCK SPEED SEARCH OPERATION
TIME (0.5s)
• DC injection braking at start (n52, n54)
Restarts a coasting motor after stopping it. Set the DC injection braking
time at start in n54 in units of 0.1 second. Set DC injection braking current
in n52 in units of 1% (inverter rated current =100%). When the setting of
n54 is “0”, DC injection braking is not performed and acceleration starts
from the minimum output frequency.
When n52 is set to 0, acceleration starts from
the minimum output frequency after the
baseblocking for n54 setting time.
MIN. OUTPUT
FREQUENCY
n14
54
n54
DC INJECTION BRAKING
TIME AT START
Holding accel/decel temporarily
To hold acceleration or deceleration, input accel/decel hold command. The
output frequency is maintained when the accel/decel hold command is input
during acceleration or deceleration.
When the stop command is input during accel/decel prohibition command
input, accel/decel hold is released and operation ramps to stop.
Set multi-function input terminal selection (n36 to n39) to 16 (accel/decel
hold command).
Time chart at accel/decel hold command input
FWD (REV)
RUN COMMAND
ACCEL/DECEL
HOLD COMMAND
FREQUENCY
REFERENCE
OUTPUT
FREQUENCY
FREQUENCY
AGREED
SIGNAL
ON
ON
ON
ON
ON
ON
Note : When the FWD (REV) run command is input along with the accel/decel hold command,
the motor does not operate. However, when frequency reference lower limit (n31) is set
greater than or equal to min. output frequency (n14), the motor operates at frequency
reference lower limit (n31).
55
Using frequency meter or ammeter (n44)
Selects to output either output frequency or output current to analog output
terminals AM-AC for monitoring.
Setting
Description
0
Output frequency
1
Output current
In initial setting, analog voltage of approx. 10V is output when output frequency
(output current) is 100%.
AM
FREQUENCY METER
FM
OUTPUT FREQUENCY
(OUTPUT CURRENT)
100%
Analog monitor gain
can be set by n45
0 TO 10VDC
AC
0
3V
ANALOG OUTPUT
10V
Calibrating frequency meter or
ammeter (n45)
Used to adjust analog output gain.
FREQUENCY METER/AMMETER
(3V 1mA FULL-SCALE)
n45
AM
n45=0.30
OUTPUT FREQUENCY
(OUTPUT CURRENT)
100%
FACTORY SETTING
n45=1.00
FM
AC
3V
10V
ANALOG OUTPUT
Set the analog output voltage at 100% of output frequency (output current).
Frequency meter displays 0 to 60Hz at 0 to 3V.
10V 56
n45 Setting
0.30
= 3V
·
·
·
Output frequency becomes
100% at this value.
Reducing motor noise or leakage current (n46)
Set inverter output transistor switching frequency (carrier frequency).
Setting
Carrier Frequency
7
12 fout
(Hz)
8
24 fout
(Hz)
9
36 fout
(Hz)
1
2.5
(kHz)
2
5.0
(kHz)
3
7.5
(kHz)
4
10.0
(kHz)
Metallic Noise
from Motor
Noise and Current
Leakage
Higher
Smaller
Not
audible
Larger
Setting values 7, 8, or 9 multiplies output frequency according to output
frequency value.
n46=7
fc=CARRIER FREQUENCY
2.5kHz
fc=12 fout
1.0kHz
83.3Hz
n46=8
208.3Hz
fout=OUTPUT
FREQUENCY
fc=CARRIER FREQUENCY
2.5kHz
fc=24 fout
1.0kHz
41.6Hz
n46=9
104.1Hz
fout=OUTPUT
FREQUENCY
fc=CARRIER FREQUENCY
2.5kHz
fc=36 fout
1.0kHz
27.7Hz
69.4Hz
fout=OUTPUT
FREQUENCY
57
Factory setting varies according to inverter capacity (kVA).
Voltage Class Capacity
(kW)
(V)
200
Single-phase
3-phase
400
3-phase
NOTE
0.1
0.25
0.55
1.1
1.5
2.2
4.0
0.37
0.55
1.1
1.5
2.2
3.0
4.0
Carrier
Frequency
Maximum Continuous
Output Current
(A)
10kHz
10kHz
10kHz
10kHz
7.5kHz
7.5kHz
7.5kHz
7.5kHz
7.5kHz
7.5kHz
7.5kHz
7.5kHz
7.5kHz
7.5kHz
0.8
1.6
3.0
5.0
8.0
11.0
17.5
1.2
1.8
3.4
4.8
5.5
7.2
9.2
Initial Setting
Setting
4
4
4
4
3
3
3
3
3
3
3
3
3
3
Reduced Current
(A)
---7.0
10.0
16.5
1.0
1.6
3.0
4.0
4.8
6.3
8.1
(1) Reduce continuous output current when changing carrier frequency to 4
(10 kHz) for the 200V class (1.5kW or more) and 400V class
inverters. Refer to the table above for the reduced current.
[Operation Condition]
• Input power supply voltage : 3-phase 200 to 230V (200V class)
Single-phase 200 to 240V (200V class)
3-phase 380 to 460V (400V class)
• Ambient temperature
: -10 to +50°C (14 to 122°F)
(Protection structure: open chassis type
IP20)
(2) If the wiring distance is long, reduce the inverter carrier frequency as
described below.
Wiring Distance between
Inverter and Motor
Up to 50m
Carrier frequency
(n46 setting)
10kHz or less
(n46=1,2,3,4,
7,8,9)
Up to 100m
More than 100m
5kHz or less 2.5kHz or less
(n46=1,2,
(n46=1,
7,8,9)
7,8,9,)
(3) Carrier frequency is automatically reduced to 2.5kHz when Reducing
carrier frequency selection at low speed (n75) is set to 1 and the
following conditions are satisfied:
Output frequency 5Hz
Output current 110%
Factory setting : 0 (Disabled)
58
Operator stop key selection (n06)
Selects processing when STOP key is pressed during operation from multifunction input terminal.
Setting
Description
0
STOP key effective when running either from multi-function input terminals
or communications. When STOP key is pressed, the inverter stops
according to the setting of constant n04. At this time, the digital operator
displays “S P” alarm (blinking). This stop command is held in the
inverter until both forward and reverse run commands are open, or
unitl run command from communications becomes zero.
1
STOP key ineffective when running either from multi-function input
terminals or communications.
59
Selecting Stopping Method
Selecting stopping method (n04)
Selects the stopping method suitable for application.
Setting
Description
0
Deceleration to stop
1
Coast to stop
• Deceleration to stop
Example when accel/decel time 1 is selected
ACCEL
OUTPUT
FREQUENCY TIME 1
(n16)
DECEL
TIME 1
(n17)
*
DECEL TIME 1
(n17)
*
TIME
FWD (REV)
RUN
COMMAND
ON
MIN. OUTPUT
FREQUENCY
(FREQUENCY AT
DC INJECTION BRAKING
START)
n14
(FACTORY SETTING: 1.5Hz)
DC INJECTION BRAKING
TIME AT STOP (n53)
(FACTORY SETTING: 0.5s)
* When frequency reference is changed during running.
Upon termination of the FWD (REV) run command, the motor decelerates
at the decel rate determined by the time set to deceleration time 1 (n17) and
DC injection braking is applied immediately before stop. DC injection
braking is also applied when the motor decelerates by setting frequency
reference lower than min. output frequency (n14) with FWD (or REV) run
command ON. If the decel time is short or the load inertia is large,
overvoltage (OV) fault may occur at deceleration. In this case, increase the
decel time.
60
• Coast to stop
Example when accel/decel time 1 is selected
OUTPUT
ACCEL
FREQUENCY TIME 1
(n016)
DECEL
TIME 1
(n17)
*
COAST TO
STOP
*
TIME
FWD (REV)
RUN COMMAND
ON
* When frequency reference is changed during running.
Upon removal of the FWD (REV) run command, the motor starts coasting.
Applying DC injection braking
• DC injection braking current (n52)
Sets DC injection braking current in units of 1%. (Inverter rated current=100%)
• DC injection braking time at stop (n53)
Sets the DC injection braking time at stopping in units of 0.1 second.
When the setting of n53 is 0, DC injection braking is not performed but
inverter output is shut OFF at the timing of DC injection braking start.
n14 MIN.
OUTPUT
FREQUENCY
n53
DC INJECTION BRAKING
TIME AT STOP
When coasting to a stop is specified in stopping method selection (n04), DC
injection braking at stop does not operate.
61
Building Interface Circuits with External Devices
Using input signals
Multi-function input terminal S2 to S5 functions can be changed when
necessary by setting constants n36 to n39 respectively. The same value
cannot be set to different constant settings.
Setting
0
2
3
4
5
6
7
8
10
11
12
13
14
15
16
17
18
19
20
21
22
34
35
Name
FWD/REV run command
(3-wire sequence selection)
Reverse run
(2-wire sequence selection)
External fault (NO contact input)
External fault (NC contact input)
Fault reset
Multi-step speed reference 1
Multi-step speed reference 2
Multi-step speed reference 3
JOG command
Accel/decel time select
Description
Ref.
Setting enabled only for n37
63
41
43
43
43
43
44
47
54
54
55
40
65
63
-
Inverter stops by external fault
signal input.
Digital operator display is
“
?*.”
Resets the fault. Fault reset not
effective with the run signal ON.
Motor coast to a stop by this
signal input.
Digital operator display is
“BB.”
External baseblock
(NO contact input)
External baseblock
(NC contact input)
Search command from
maximum frequency
Search command from
set frequency
Speed search
reference signal
Accel/decel hold command
LOCAL/REMOTE selection
Communication/ control circuit
terminal selection
Emergency stop fault
(NO contact input)
Emergency stop alarm
(NO contact input)
Emergency stop fault
(NC contact input)
Emergency stop alarm
(NC contact input)
Inverter stops by emergency stop signal input
according to stopping method selection (n04).
When frequency coasting to a stop (n04 is set
to 1) method is selected, inverter coasts to a
stop according to decel time setting 2 (n19).
Digital operator display is S P.
(lit at fault, blinking at alarm)
UP/DOWN command
Self-test
Setting enabled only for
n39 (terminal S5)
Setting enabled only for
n39 (terminal S5)
* Numbers 2 to 5 is displayed in corresponding to the terminal numbers S2 to S5 respectively.
Initial setting
62
No.
n36
n37
n38
Terminal
S2
S3
S4
Initial Setting
2
5
3
n39
S5
6
Function
Reverse run (2-wire sequence selection)
Fault reset
External fault
(NO contact input)
Multi-step speed reference 1
Terminal function at 3-wire sequence selection
When 0 is set at the terminal S3 (n37), terminal S1 becomes run command,
terminal S2 becomes stop command, and terminal S3 becomes FWD/REV
run command.
RUN SW
VS mini
STOP SW (NO CONTACT)
(NC CONTACT)
S1 Run command
(Run when “closed”)
S2 Stop command
S3 (Stop when “open”)
FWD/REV run selection
SC
FWD run when “open”
( REV run when “closed”)
• LOCAL/REMOTE select (setting: 17)
Select operation reference either by the digital operator or by the settings of
run command selection (n02) and frequency reference selection (n03).
LOCAL/REMOTE select is available only during stop.
Open : Run according to the setting of run command selection (n02) or
frequency reference selection (n03).
Closed : Run by frequency reference and run command from the digital
operator.
(Example) Set n02 = 1, n03 = 2, n07 = 0.
Open : Run by frequency reference from multi-function input
terminal FR and run command from multi-function
input terminals S1 to S5.
Closed : Run by potentiometer frequency reference and run
command from the digital operator.
• UP/DOWN command (setting: n39 = 034)
With the FWD (REV) run command entered, accel/decel is enabled by
inputting the UP or DOWN signals to multi-function input terminals S4 and
S5 without changing the frequency reference, so that operation can be
performed at the desired speed. When UP/DOWN commands are specified
by n39, any function set to n38 becomes disabled; terminal S4 becomes an
input terminal for the UP command and terminal S5 for the DOWN
command.
Multi-function Input Terminal Closed Open Open Closed
S4 (UP command)
Multi-function Input Terminal
Open Closed Open Closed
S5 (DOWN command)
Operation Status
Accel Decel Hold
Hold
63
Time Chart at UP/DOWN Command Input
FWD RUN
UP COMMAND S4
DOWN COMMAND S5
UPPER LIMIT SPEED
LOWER LIMIT SPEED
OUTPUT FREQUENCY
D1 H U
H
D
H
U
H
D
D1 H
U
D1 H
D
D1
H
FREQUENCY AGREED
SIGNAL
U = UP (accelerating) status
D = DOWN (decelerating) status
H = HOLD (constant speed) status
U1 = UP status, clamping at upper limit speed
D1 = DOWN status, clamping at lower limit speed
Notes :
1. When UP/DOWN command is selected, the upper limit speed is set regardless of frequency
reference.
Upper limit speed = Max. output frequency (n09)
Frequency reference upper limit (n30)/100%
2. Lower limit value is either min. output frequency (n14) or max. output frequency (n09) frequency reference lower limit (n31)/100% (whichever is larger.).
3. When the FWD (REV) run command is input, operation starts at the lower limit speed
without an UP/DOWN command.
4. If the jog command is input while running by the UP/DOWN command, the jog command
has priority.
5. Multi-step speed reference 1 to 3 is not effective when UP/DOWN command is selected.
Multi-step speed reference is effective during running in hold status.
6. When “1” is set for HOLD output frequency memory selection (n62), output frequency can
be recorded during HOLD.
Setting
64
Description
0
Output frequency is not recorded during HOLD.
1
When HOLD status is continued for 5 seconds or longer, the output
frequency during HOLD is recorded and the inverter restarts at
the recorded frequency.
• Communication/multi-function input terminal selection input (setting: 18)
(This function is effective when option card is installed)
Operation can be changed from communication command, or from multifunction input terminal or digital operator command.
Run command from communication and frequency reference are effective
when multi-function input terminal for this setting is “Closed.”
Run command in LOCAL/REMOTE mode and frequency reference are
effective when “Open.”
Using output signals (n40)
Multi-function output terminal MA, MB, P1 and P2 functions can be
changed when necessary by setting constant n057.
• Terminal MA and MB functions: Set to n40
Setting
Name
0
1
2
3
Fault
In operation
Agreed frequency
Zero speed
4
Frequency detection
5
6
7
10
11
12
13
14
15
16
17
18
Frequency detection
Overtorque detection
(NO contact output)
Overtorque detection
(NC contact output)
Minor fault
Base blocked
Description
Closed when inverter fault occurs.
Closed when either FWD/REV command is input
or voltage is output from the inverter.
Closed when setting frequency agrees with inverter
output frequency.
Closed when inverter output frequency is less than
min. output frequency.
Output frequency >
= Frequency
detection level (n58)
Output frequency <
= Frequency
detection level (n58)
Ref.page
66
52
52
----
51
----
51
Closed when the alarm is indicated.
Closed when the inverter output is shut off.
Closed when “LOCAL” is selected
Operation mode
by LOCAL/REMOTE selection.
Closed when inverter fault is not detected,
Inverter operation ready
and operation is ready.
Fault restart
Closed during fault retry
Closed when undervoltage is detected.
In UV
Closed during reverse run.
In reverse run
Closed when inverter conducts
In speed search
speed search.
Operates multi-function output terminal
Data output from
independently from inverter operation
communication
(by MEMOBUS communication)
74
65
Initial setting of multi-function output terminal
No.
n40
Terminals
MA, MB
Initial Setting
1 (in operation)
• Frequency agreed signal (setting=2)
RELEASE WIDTH
DETECTION WIDTH
±2Hz
±4Hz
OUTPUT FREQUNENCY
FREQUENCY AGREED SIGNAL
66
ON
Setting Frequency by Current Reference Input
When setting frequency by inputting
current reference (4-20mA or 0-20mA)
from the control circuit terminal FR,
switch the DIP switch SW8 on the control
circuit board to “I” side.
SW8 is accessed by removing the option
cover.
SW8
V
I
NOTE
Never input voltage reference to control circuit terminal FR when DIP switch
SW8 is switched to “I” side.
67
Current reference selection
After changing DIP switch (V/I switch of SW8), PRESS PRGM on the digital
operator, then set the following constants.
4-20mA....n004 = 3
0-20mA....n004 = 4
• Setting : n02 = 0, n03 = 3 or 4
IM
CURRENT
REFERENCE
4-20mA
OR
0-20mA
(n004=3 OR 4)
FS
FR
FC
Press the digital operator keys to run or stop the
inverter. Switch run and stop direction by
setting F/R LED.
Set frequency by the analog current signal [0100% ( max. frequency ) / 4-20mA or 0-20mA]
connected to the control circuit terminal.
• Setting : n02 = 1, n03 = 3 or 4
IM
FWD RUN/STOP
REV RUN/STOP
CURRENT
REFERENCE
4-20mA
OR
0-20mA
(n004=3 OR 4)
S1
S2
SC
FS
FR
FC
Switch run/stop and FWD/REV run with
switching device connected to the control circuit
terminal.
Multi-function input terminal S2 is set to
Reverse run / stop (n36 = 2).
Set frequency by the analog current signal [0100% ( max. frequency ) / 4-20mA or 0-20mA]
connected to the control circuit terminal.
Frequency reference gain (n41)/bias (n42) can be set even when current reference
input is selected. For details, refer to “Adjusting frequency setting signal” on
page 45.
68
Preventing Motor from Stalling (Current Limit)
Automatically adjusts the output frequency and output current according to
the load to continue operation without stalling the motor.
• Stall prevention (current limit) level during acceleration (n56)
Sets the stall prevention (current limit) level during acceleration in units of
1% (Inverter rated current = 100%).
Factory setting: 170%
A setting of 200% disables the stall prevention (current limit) during
acceleration. During acceleration, if the output current exceeds the value set
for n56, acceleration stops and frequency is maintained. When the output
current goes down to the value set for n56, acceleration starts.
MOTOR CURRENT
n56
†
TIME
OUTPUT
FREQUENCY
*Stops the acceleration to prevent the motor from
stalling.
†Release width (hysteresis) of stall prevention
during accel is approx. 5% of inverter rated
current.
TIME
*
In the constant output area [output frequency > max. voltage output
frequency (n11)], following equation automatically decreases the stall
prevention (current limit) level during acceleration.
Stall prevention (current limit) level
during accel in constant output area
Max. voltage output frequency (n11)
prevention (current limit)
= Stall
level during accel (n56)
Output frequency
Stall prevention level
during acceleration
Stall prevention during accel
(n56)
Stall prevention limit during accel
(40% of n56)
Max. voltage
output frequency
n11
Output frequency
69
• Stall prevention (current limit) level during running (n57)
Sets the stall prevention (current limit) level during running in units of 1%
(Inverter rated current = 100%).
* Factory setting: 160%
A setting of 200% disables the stall prevention (current limit) during
running.
If stall prevention action current at agreed speed exceeds the value set for
n57 for longer than 100msec, deceleration starts.
When the output current exceeds the value set for n57, deceleration
continues. When the output current goes down to the value set for n57,
acceleration starts, up to the set frequency.
Stall prevention accel/decel settings during operation are: currently selected
acceleration time 1 (n16), deceleration time 1 (n17) and acceleration time 2
(n18) and deceleration time 2 (n19).
MOTOR CURRENT
n57
†
TIME
OUTPUT
FREQUENCY
100msec
* reduces frequency prevent speed loss
† at acceleration start, output current hysterisis
is approx., 5% of inverter rated current.
TIME
*
Setting
0
1
Stall prevention (current limit)
during deceleration
Provided
Not Provided
FREQUENCY
• Stall prevention (current limit) function during deceleration (n55)
To prevent overvoltage during deceleration, the inverter automatically
lengthen the deceleration time according to the value of main circuit DC
voltage.
Controls the deceleration
time to prevent overvoltage
fault.
SET
DECEL
TIME
70
TIME
Decreasing Motor Speed Fluctuation
Slip compensation
As the load becomes larger, motor speed is reduced and motor slip value is
increased. The slip compensating function controls the motor speed at a
constant value even if the load varies.
When inverter output current is equal to the motor rated current (n32), the
compensation frequency is added to the output frequency.
Compensation frequency = Motor rated slip (n64)
Output current – Motor no-load current (n65)
Motor rated current (n32) – Motor no-load current (n65)
Slip compensation gain (n66)
Constants
Constants
No.
Name
Unit
Setting range
Initial
Setting
n32
Motor rated current 0.1A 0 to 120% of inverter rated current
*
n64
Motor rated slip
*
n65
n66
n67
Motor no-load
current
Slip compensation
gain
Slip compensation
time constant
0.1Hz 0.0 to 20Hz
1%
0 to 99% (100%=Motor rated current
n32)
*
0.1
0.0 to 2.5
0.0
0.1s
0.0 to 25.5s
When 0.0s is set, delay time becomes 2.0s
2.0s
* Differs depending on inverter capacity.
Notes : 1. Slip compensation is not performed in the following condition:
Output frequency < min. output frequency (n14)
2. Slip compensation is not performed during regeneration.
3. Slip compensation is not performed when motor rated current (n32) is set to 0.0A.
71
Motor Protection
Motor overload detection
The VS mini protects against motor overload with a built-in electronic
thermal overload relay.
• Motor rated current (electoronic thermal reference current, n32)
Set to the rated current value shown on the motor nameplate.
Note: Setting to 0.0A disables the motor overload protective function.
• Motor overload protection selection (n33, n34)
n33 Setting
Electronic Thermal Characteristics
0
Applied to general-purpose motor
1
Applied to inverter motor
2
Electronic thermal overload protection not provided
Constants
No.
n34
Name
Protection constant
selection
Unit
Setting Range
Initial Setting
1min
1 to 60min
8min
The electronic thermal overload function monitors motor temperature, based
on inverter output current and time, to protect the motor from overheating.
When electronic thermal overload relay is enabled, an “OL1” error
occurs, shutting OFF the inverter output and preventing excessive
overheating in the motor. When operating with one inverter connected to
one motor, an external thermal relay is not needed. When operating several
motors with one inverter, install a thermal relay on each motor.
72
• General-purpose motor and inverter motor
Induction motors are classified as general-purpose motors or inverter
motors, based on their cooling capabilities. Therefore, the motor overload
function operates differently between these two motor types.
Example of 200V class motor
General-purpose Motor
Cooling Effect
Effective when
operated at
50/60Hz from
commercial
power supply.
180
155
140
TORQUE
(%) 100
80
55
38
0
60 SEC
SHORT-TERM
CONTINUOUS
RATING
Electronic Thermal
overload
“OL1” error (motor
overload protection)
occurs when
continuously
operated at 50/60Hz
or less at 100% load.
3 20
60
120
OPERATION FREQUENCY (Hz)
Base Frequency 60Hz
(V/f for 60Hz, 220V Input Voltage)
For low-speed operation, torque
must be limited in order to stop
motor temperature rise.
Effective even
when operated at
low speed
(approx. 6Hz)
Inverter Motor
Torque Characteristics
180
150
TORQUE
(%) 100
60 SEC
SHORT-TERM
CONTINUOUS
RATING
Electronic thermal
overload protection
not activated even
when continuously
operated at 50/60Hz
or less at 100% load.
55
38
0
6
60
120
OPERATION FREQUENCY (Hz)
Base Frequency 60Hz
(V/f for 60Hz, 220V Input Voltage)
Use an inverter motor for
continuous operation at low speed.
Selecting Cooling Fan Operation
In order to increase lifetime, the cooling fan can be set to operate only when
inverter is running.
n35 = 0 (initial setting) : Operates only when inverter is running (Continues
operation for 1 minute after inverter is stopped.)
=1
: Operates with power ON
73
Using MEMOBUS (MODBUS) Communications
Serial communication is available with VS mini using programmable
controller (MEMOCON series) and MEMOBUS. In order to perform serial
communications, RS-485/422 interface card (optional) must be installed.
Refer to MEMOBUS Instruction Manual (Manual No.: TOEZ-C736-70.1)
for details of communications.
MEMOBUS (MODBUS) communications
MEMOBUS system is composed of a single master (PLC) and slaves (1
to 31 VS-mini units).
Communication between master and slave (serial communication) is
controlled according to the master program with the master initiating
communication and the slave responding.
The master sends a signal to one slave at a time. Each slave has a preregistered address No., and the master specifies the number and conduct
signal communications. The slave receives the communication to carry
out designated functions and reply to the master.
MEMOCON Series
VS mini J7
VS mini J7
VS mini J7
Example of RS-485
communication
○ Communications specifications
Interface
Synchronization
Communication
parameters
Communication
protocol
Max. number of
inverters that can be
connected
74
RS-422, RS-485
Asynchronous (Start-stop synchronization)
Baud rate : Selected from 2400/4800/9600/19200 bps
Data length : 8 bits fixed
Parity : Selected from even/odd/none
Stop bits : 1 bit fixed
MEMOBUS (MODBUS) (RTU mode only)
31 units (When using RS-485)
Using Constant Copy Function
Constant copy function
The digital operator for remote operation (Model JVOP-146, Optional) can
store constants for one inverter. A backup power supply is not necessary
since EEPROM is used.
Note: When using a digital operator for remote operation, use with a remote
interface unit for remote operation (optional) and the cable for remote
operation (optional). Refer to the VS mini J7 catalog (Literature No.
KAE-S606-12) for details.
Constant copy function is possible only for the inverters with same product
series and power supply specifications. However, some constants may not
be copied. It is also impossible to copy constants between VS mini and VS606V7 inverters.
The prohibition of the reading of constants from the inverter can be set at
n77. The constant data cannot be changed when this constant is set.
If any alarm occurs during constant copy, the PRGM will blink and copying
will continue.
• Constant copy function selection (n76)
Depending on the setting of n76 for constant copy function selection, the
following functions are available:
(1)
Read all the constants from the inverter (READ) and store them in
EEPROM in the digital operator.
(2)
Copies the constants stored in the digital operator to the inverter (COPY).
(3)
Verify that the constants in the digital operator and the constants in
the inverter are the same (VERIFY).
(4)
Displays the maximum applicable motor capacity and the voltage class
of the inverter that has the constants stored in the digital operator.
(5)
Displays the software number of the inverter that has the constants
stored in the digital operator.
75
Constant No.
n76
Name
Constant copy
function
selection
Unit
Setting Range
Initial Setting
–
rdy: READY
rEd: READ
CPy: COPY
vFy: VERIFY
vA: Inverter
capacity
display
Sno: Software
No. display
rdy
• Prohibiting constant read selection (n77)
Select this function to prevent accidentally overwriting the constants
stored in EEPROM or in the digital operator. Reading is not possible
when this constant is set to 0.
The constant data stored in the digital operator are protected from
accidental overwriting.
When reading is performed while this constant is set to 0, PrE
will blink. Press the DSPL or ENTER and return to the constant No.display.
Constant No.
n77
76
Name
Unit
Constant read
selection
prohibit
1
Setting Range
Initial Setting
0: READ prohibited
0
1: READ allowed
READ function
Reads out the constants in batch from the inverter and stores them in
EEPROM inside the digital operator. When the read-out is executed, the
previously stored constants data in the EEPROM are cleared and replaced
with the newly entered constants.
[Example] Store the constants read out from the inverter, in the EEPROM inside the digital operator.
Explanation
Opretor display
• Enable the setting of the
constants n01 to n79.
• Press DSPL to light [PRGM]. N01
(Can be a different constant No.)
• Press ENTER to display the 0 ( Lit )
set value.
(Can be a different set value.)
• Change the set value to 4 by 1 (Blinks)
pressing or v key.
• Press ENTER.
1 (Lit for one second.)
↓
N01 (The constant is displayd.)
• Set contant read prohibited
selection (n77) to READ
enabled. ∗1
• Change the constant No. to
n77 by pressing or v key.
v
N77
v
0 (Lit)
• Press ENTER to display the
set value.
1 (Blinks)
• Change the set value to 1 by
pressing or v key.
1 (Lit for one second)
• Press ENTER.
↓
N77 (The constant displayed.)
v
N76
• Change the constant No. by
pressing or v key.
• Press ENTER to display the
set value.
• Change the set value to rEd
by pressing or v key.
• Press ENTER.
v
• Execute read-out (READ) by
constant copy Function
selection (n76).
v
• Press DSPL or ENTER
ED (Lit)
ED (Blinks while executing
READ)
↓
END (End is displayed after the
execution of READ is completed.)
N76 (The constant is
displayed.)
N77
• Change the constant No.to
n77 by pressing or v key.
v
• Set Constant read prohibited
selection (n77) to READ
disabled. ∗2
DY (Lit)
• Press ENTER to display the
set value.
• Chage the set value to 0 by
pressing or v key.
• Press ENTER.
1 (Lit)
0 (Blinks)
0 (Lit for one minute)
↓
N77 (the constant No. is display
ed.)
v
∗1 When READ is enabled (n77=1), this setting is not necessary.
∗2 The setting is not necessary unless the READ prohibition is selected.
77
COPY function
Writes the constants stored inside the digital operator in batch to the
inverter. Write-in is possible only for the inverters with same product series
and power supply specifications.
Therefore, writing from 200 V class to 400 V class (or vice versa), from V/f
control mode to vector control mode (or vice versa), and from VS mini to
VS-606V7 are not possible.
Constant Copy Function Selection (n76), Constant Read Selection Prohibit
(n77), Fault history (n78), Software version No. (n79), and hold output
frequency are not written.
vAE will appear (blinking) when the capacity of the inverters differs. Press
ENTER to continue writing in (the COPY function).
Press STOP/RESET to stop the COPY function.
Following constants are not written if the inverter capacity is different.
Constant No.
n09 to n15
n32
n46
Name
V/ f setting
Constant No.
n64
Motor rated current
Carrier frequency selection
n65
Name
Motor rated slip
Motor no-load current
[ Example ] Write the constans from EEROM inside the degital operator to the inverter
Explanation
• Enable the settings for the
constants n01 to n79.
Operator display
N01
(Can be a different constant No.)
• Press ENTER to display the set 0 (Lit)
(Can be a different set value.)
value.
• Change the set value to 4 by 1 (Blinks)
pressing or v key.
1 (Lit for one second)
• Press ENTER.
↓
N01 (The constant No. is
displayed)
• Change the constant No. to n176
N76
by pressing or v key.
• Press ENTER to display the set
DY (Lit)
value.
• Change the set value to CPy by
CPY (Lit)
pressing or v key.
• Press ENTER.
CPY (Blinks while executing CPY)
↓
END (End is displayed when the
execution of CPY is completed.)
• Perss DSPL or ENTER.
N76 (The constant No. is
displayed)
• Press DSPL to light [PRGM]
v
v
• Execute write-in (COPY) by
Constant Copy Function
Selection (n76).
v
78
A setting range check and matching check for the written-in constants are
executed after the constants are written from the digital operator to the
inverter. If any constant error is found, the written constants are discarded
and the constants stored before writing are restored.
When a setting range error is found, the constant No. where an error occurs
is indicated by blinking.
When a matching error is found, OP ? (?:a number) is indicated by
blinking.
79
VERIFY function
Collates the constants stored in the digital operator with the constant in the
inverter. As well as write-in, VERIFY is possible only for the inverters with
same product series and power supply specifications .
When the constants stored in the digital operator correspond to those in the
inverter, vFy is displayed by blinking, then End is displayed.
[Example] Collate the constants stored in EEPROM inside the digital
operator with the constants in the inverter
Operator display
Explanation
• Enable the setting for the
constans n01 to n79.
• Press DSPL to light [PRGM].
• Press ENTER to display the
set value.
• Change the set value to 4 by
Pressing or v key.
• Press ENTER.
N01
(Can be a different constant No.)
0 (Lit)
(Can be a different constant No.)
1 (Blinks)
v
1 (Lit for one second)
↓
N01 (The constant No. is
displayed)
• Execute VERIFY by Constant • Change the constant No. to N76
Copy Function selection
n76 by pressing or v key.
DY (Lit)
(n76).
• Press ENTER to display the
set value.
• Change the set value to vFy by VFY (Lit)
pressing or v key.
VFY (Blinks while executing
• Press ENTER.
VERIFY)
• Display the unmatched
N09 (Blinks) (When n09 is
constant No.
unmatched)
• Display the constant value in
the inverter.
60.
0 (Blinks)
• Press ENTER.
• Display the constant value in
50.
0 (Blinks)
the digital operator.
• Press ENTER.
VFY (Blinks while executing
• Continue the execution of
• Press key.
VERIFY)
↓
VERIFY.
• Press DSPL or ENTER.
END(End is displayed when the
execution of VERIFY is completed).
N76
(The constant No. is displayed)
v
v
v
While an unmatched constant No. is displayed or a constant value is displayed,
pressing STOP/RESET interrupts the execution of VERIFY and End is displayed.
Pressing DSPL or ENTER returns to the constant No.
80
Inverter capacity display
The voltage class and maximum applicable motor capacity (whose constants
stored in the digital operetor are read out) are displayed.
[Example] Display the voltage class and maximum applicable motor capacity for
the inverter whose constants stored in EEPROM inside the digital operator
Operator display
Explanation
• Enable the setting for the
constans n01 to n79.
• Press DSPL to light [PRGM].
• Press ENTER to display the
set value.
• Change the set value to 4 by
Pressing or v key.
• Press ENTER.
N01
(Can be a different constant No.)
0 (Lit)
(Can be a different constant No.)
1 (Blinks)
v
1 (Lit for one second)
↓
N01 (The constant No. is
displayed)
• Change the constant No. to
n76 by pressing or v key.
• Press ENTER to display the
set value.
N76
v
• Execute Inverter Capacity
Display (vA) by Constant
copy function selection (n76)
DY (Lit)
VF
1 (Lit)
• Change the set value to vA fy
20.
7 (Lit) (For 20P7) ∗
by pressing or v key.
N76 (The constant No. is
• Press ENTER.
displayed)
• Press DSPL or ENTER.
v
* The following shows the explanation of inverter capacity display
2 0.7
B
2
4
Voltage class
Single-phase 200V
Three-phase 200V
Three-phase 400V
0.1
0.2
0.4
0.7
1.5
2.2
3.0
4.0
Max. applicable motor capacity
200V class
400V class
0.1kW
–
0.25kW
0.37kW
0.55kW
0.55kW
1.1kW
1.1kW
1.5kW
1.5kW
2.2kW
2.2kW
–
3.0kW
4.0kW
4.0kW
81
Software No. display
The software No. (of the inverter whose constants stored in the digital
operator are read out) is displayed.
[Example] Display the software No. of the inverter whose constants
stored in EEPROM inside the digital operator
Operator display
Explanation
• Enable the setting for the
constans n01 to n79.
• Press DSPL to light [PRGM].
• Press ENTER to display the
set value.
• Change the set value to 4 by
Pressing or v key.
• Press ENTER.
N01
(Can be a different constant No.)
0 (Lit)
(Can be a different set value.)
1 (Blinks)
v
1 (Lit for one second)
↓
N01 (The constant No. is
displayed)
• Execute Software No. Display • Change the constant No. to
n76 by pressing or v key.
(Sno)∗ by Constant copy
• Press ENTER to display the
function selection (n76).
set value.
• Change the set value to Sno by
pressing or v key.
• Press ENTER.
• Press DSPL or ENTER.
N76
v
DY (Lit)
SNO (Lit)
v
∗ Displays Lower 3 digits of the software version.
82
011 (Lit)
(software version : VSP020011)
N76 (The constant No. is
displayed)
Display list
Operator
display
Description
Corrective action
DY
Lit : Setting for constant copy function
selection enabled
–
ED
Lit: READ selected
Flashed: READ under execution
–
CPYy
Lit: Writing (COPY) selected
Blinks: Writing (COPY) under execution
–
VFY
Lit: VERIFY selected
Flashed: VERIFY under execution
–
Lit: Inverter capacity display selected
–
–
VR
SNO
Lit: Software No. Display selected
END
Lit: READ, COPY (writing), or VERIFY
completed
–
P E
Blinks: Attempt to execute READ while
Constant Read Selection Prohibit (n77)
is set to 0.
Confirm the necessity to execute READ, then
set constant Read selection Prohibit (n77)
to 1 to execute READ.
DE
CSE
DPS
Blinks: The constant could not be read
Confirm that the main circuit power supply
properly by READ operation. Or, a main voltage is correct, then re-execute READ.
circuit low voltage is detected during
READ operation.
Blinks: A sumcheck error occurs in the
consant data stored in the digital operator.
The constans stored in the digital operator
cannot be used.
Re-execute READ to store the constans in the
digital operator.
Blinks: The password for the connected
Check if they are the same product series.
inverter and that for the constant data
stored in the digital operator are disagreed.
[Ex.]Writing (COPY) from VS mini to VS-606V7
Execute READ.
NDF
Blinks: No constant data stored in the digital
operator.
CPE
Blinks: Attempt to execute writing (COPY) or Check each voltage class and control mode.
VERIFY between different voltage classes or
different control modes.
CYE
F04
VRE
FE
Blinks: A main circuit low voltage is detected Confirm that the main circuit power supply
voltage is correct, then re-execute writing
during writing (COPY) operation.
(COPY).
Lit: A sumcheck error occurs in the constant Initialize the constans. If an error occurs
again, replace the inverter due to a failure
data stored in the inverter.
of constant memory element (EEPROM)
in the inverter.
Blinks: Attempt to execute COPY or VERIFY Press ENTER to continue the execution of
between inverters of different capacities. COPY or VERIFY. Press STOP to interrupt the
execution of COPY or VERIFY.
Check the connection between the inverter
Blinks: A communication error occurs
between the inverter and the digital operator. and the digital operator.
If a communication error occurs durring READ
operation or writing (COPY) operation, be sure
to re-execute READ or COPY.
Note: While rEd, CPy, or vFy is displayed by blinking, key input on the digital operator is disabled.
While rEd, CPy and vFy are not displayed by blinking, pressing DSPL or ENTER redisplays the constant No.
83
7. MAINTENANCE AND INSPECTION
Periodical Inspection
Periodically inspect the inverter as described in the following table to
prevent accidents and to ensure high performance with high-reliability.
Location to Check
Check For
Solution
Terminals, unit
Connection hardware is
mounting screws, properly seated and
etc.
securely tightened.
Properly seat and tighten
hardware.
Heatsink
Built up dust, dirt, and debris Blow with dry compressed air :
39.2 104 to 58.8 104 Pa,
57 to 85 psi (4 to 6kg / cm 2 )
pressure
Printed circuit
board
Accumulation of conductive
material or oil mist
Blow with dry compressed air :
39.2 104 to 58.8 104 Pa,
57 to 85 psi (4 to 6kg / cm2 )
pressure
If dust or oil cannot be
removed, replace the inverter
unit.
Power elements
and smoothing
capacitor
Abnormal odor or
discoloration
Replace the inverter unit.
Cooling fan
Abnormal noise or vibration
Cumulative operation time
exceeding 20,000 hours
Replace the cooling fan.
Part Replacement
Inverter’s maintenance periods are noted below. Keep them as reference.
Part Replacement Guidelines
Part
Cooling fan
Smoothing capacitor
Standard Replacement Period
Replacement Method
2 to 3 years
Replace with new part.
Replase with new part.
(Determine need by inspection.)
Determine need by inspection.
Replace with new part.
Replase with new board.
(Determine need by inspection.)
5 years
---Breaker relays
10 years
Fuses
Aluminum capacitors
5 years
on PCBs
Note: Usage conditions are as follows:
• Ambient temperature: Yearly average of 30˚C
• Load factor: 80% max.
• Operating rate: 12 hours max. per day
84
Replacement of cooling fan
• Inverter of W-dimension (width) 68mm (2.68 inches), 140mm
(5.51 inches)
1. Removal
(1) Press the right and left clicks
of the fan cover to direction 1,
and then pull them to direction 2
to remove the fan cover from the
inverter unit.
(2) Pull the wiring to direction 3 from
the fan cover rear face, and
remove the protective tube and
connector.
(3) Open the left and right sides of
the fan cover to remove the
cooling fan from the cover.
2. Mounting
(1) Mount the cooling fan on the fan
cover. The arrow mark to
indicate the wind direction of the
cooling fan must be in the
opposite side to the cover.
(2) Connect the connector and
mount the protective tube firmly.
Mount the connector joint section
on the fan cover rear face.
(3) Mount the fan cover on the
inverter. Be sure to mount the
right and left clicks of the fan
cover on the cooling fin.
85
• Inverter of W-dimension (width) 108mm (4.25 inches)
1. Removal
(1) Remove the front cover, and
then remove the cooling fan
connector (CN4).
(2) Press the right and left clicks of
the fan cover to direction 1, and
pull the fan cover to direction 2
to remove it from the inverter
unit. Pull out the wiring from the
cable lead-in hole at the bottom
of the plastic case.
(3) Open the right and left sides of
the fan cover to remove the
cover from the cooling fan.
2. Mounting
(1) Mount the cooling fan on the fan
cover. The arrow mark to
indicate the wind direction must
be opposite to the cover.
(2) Mount the fan cover on the
inverter. Be sure to mount the
right and left clicks of the fan
cover on the cooling fin. Lead in
the wiring from the cable lead-in
hole at the bottom of the plastic
case to the inside of the inverter.
(3) Connect the wiring to the cooling
fan connector (CN4) and mount
the front cover and the terminal
cover.
86
8. FAULT DIAGNOSIS
Protective and Diagnostic Function
This section describes the alarm and fault displays, explanations for fault
conditions and corrective actions to be taken if the VS mini malfunctions.
< Corrective actions for models without digital operator >
1. Input fault reset or cycle the power supply OFF and ON.
2. When a fault cannot be corrected:
Turn the power supply OFF and check the wiring and control logic.
87
<Corrective Actions of Models with Digital Operator>
: ON
: BLINKING
: OFF
Alarm Display and Contents
Alarm Display
Digital
RUN ALARM
Operator (Green) (Red)
Inverter
Status
U
Blinking
O
Blinking
OH
Blinking
CRL
Blinking
88
Warning
Fault
contacts
do not
change
state.
Explanation
Causes and
Corrective Actions
UV (Main circuit low voltage)
Main circuit DC voltage
drops below the low-voltage
detection level while the
inverter output is OFF.
200V: Main circuit DC
voltage drops below
approx. 200V.
(160V for singlephase)
400V: Main circuit DC
voltage drops below
approx. 400V.
Check the following :
• Power supply voltage
• Main circuit power
supply wiring is
connected.
• Terminal screws are
securely tightened.
OV (Main circuit overvoltage)
Main circuit DC voltage
exceeds the overvoltage
detection level while the
inverter output is OFF.
Detection level :
200V class: approx. 410V or
more
400V class: approx. 820V or
more
Check the power supply
voltage.
OH (Cooling fin overheat)
Intake air temperature
rises while the inverter
output is OFF.
Check the intake air
temperature.
CAL (MEMOBUS
communications waiting)
Correct data has not been
received from the PLC
when the constants
n02 (run command
selection) is 2 or
n03 (frequency reference
selection) is 6,
and power is turned ON.
Check communication
devices, and transmission
signals.
Alarm Display
Digital
RUN ALARM
Operator (Green) (Red)
Inverter
Status
OP?
Blinking
Warning
Fault
contacts
do not
change
state.
OL3
Blinking
SE
Blinking
Explanation
Causes and
Corrective Actions
OP? (Constant setting
Check the setting values.
error when the constant
setting is performed
through the MEMOBUS
communications)
OP1: Two or more values
are set for multifunction input
selection.
(constants n36 to n39)
OP2: Relationship among
V / f constants is not
correct.
(constants n09,
n11, n12, n14)
OP3: Setting value of
motor rated current
exceeds 120% of
inverter rated current.
(constant n32)
OP4: Upper / lower limit
of frequency
reference is reversed.
(constants n30, n31)
OP5: Setting values of jump
frequencies 1 and 2
are not appropriate.
(constants n49, n50)
OP9: Carrier frequency
setting is incorrect.
(constant n46)
OL 3 (Overtorque
detection)
Motor current exceeded
the preset value in
constant n60.
Reduce the load, and
expand the accel / decel
time.
SER (Sequence error)
Inverter receives
LOCAL / REMOTE select
command or
communication / control
circuit terminal changing
signals from the multifunction terminal while the
inverter is outputting.
Check the external circuit
(sequence).
89
Alarm Display
Digital
RUN ALARM
Operator (Green) (Red)
Inverter
Status
BB
Blinking
EF
Blinking
Warning
or
S P
Blinking
FRN
Blinking
CE
Blinking
90
Fault
contacts
do not
change
state.
Explanation
Causes and
Corrective Actions
BB (External baseblock)
Baseblock command at
multi-function terminal is
active, the inverter output
is shut OFF (motor coasting).
Temporary condition is cleared
when input command is
removed.
Check the external circuit
(sequence).
EF (Simultaneous FWD/
REV run commands)
When FWD and REV
run commands are
simultaneously input
for over 500ms, the
inverter stops according
to constant n04.
Check the external circuit
(sequence).
STP (Operator function
stop)
STOP
is pressed
RESET
during running by the
control circuit terminals
FWD / REV command,
or by the run command
from communications.
The inverter stops according
to constant n04.
STP(Emergency stop)
Inverter receives emergency
stop alarm signal.
Inverter stops according
to constant n04.
Open FWD/REV
command of control
circuit terminals .
Check the external circuit
(sequence).
FAN(Cooling fan fault)
Cooling fan is locked.
Check the following:
• Cooling fan
• Cooling fan wiring is not
connected.
CE (MEMOBUS
comunications fault)
Check the comunication
devices or signals.
Fault Display and Contents
Fault Display
Digital
RUN ALARM
Operator (Green) (Red)
Inverter
Status
Explanation
Causes and
Corrective Actions
• Short circuit or
grounding at inverter
output side
• Excessive load GD2
• Extremely rapid accel/
decel time
(constants n16 to n19)
• Special motor used
(Control power supply fault) • Starting motor during
Voltage fault of
coasting
control power supply
• Motor of a capacity
is detected.
greater than the inverter
rating has been started.
• Magnetic contactor
open/closed at the
inverter output side
OC
(Overcurrent)
Inverter output current
momentarily exceeds
approx. 200% of rated
current.
OC
• Cycle power.
If the fault remains,
replace the inverter.
Protective
Operation
OV
UV1
Output is
shut OFF
and motor
coasts to
a stop.
GF (Ground fault)
Ground fault current at
the inverter output
exceeded inverter rated
current.
• Check that motor insulation
has not deteriorated.
• Check the connection
between inverter and motor.
OV (Main circuit overvoltage)
Main circuit DC voltage
exceeds the overvoltage
detection level because
of excessive regenerative
energy from the motor.
Detection level:
200V: Stops at main circuit
DC voltage below
approx. 410V.
400V: Stops at main circuit
DC voltage
approx. 820V or more.
• Insufficient decel time
(constants n17 and n19)
• Lowering of minus load
(elevator, etc.)
UV1 (Main circuit low
voltage)
Main circuit DC voltage
drops below the lowvoltage detection level
while the inverter output
is ON.
200V: Stops at main circuit
DC voltage below
approx. 200V.(160V
for single-phase)
400V: Stops at main circuit
DC voltage
approx. 400V or more.
• Reduction of input
power supply voltage
• Open phase of input supply
• Occurrence of momentary power loss
• Increase decel time.
Check the following :
• Power supply voltage
• Main circuit power
supply wiring is
connected.
• Terminal screws are
securely tightened.
91
Fault Display
Digital
RUN ALARM
Operator (Green) (Red)
Inverter
Status
Explanation
OH (Cooling fin overheat)
Temperature rise
because of inverter
overload operation or
intake air temperature
rise.
OH
OL1
OL2
OL3
92
• Excessive load
• Improper V/f pattern
setting
• Insufficient accel time
if the fault occurs
during acceleration
• Intake air temperature
exceeding 122<(50:)
• Cooling fan stops
Check the following :
• Load size
• V/f pattern setting
(constants n09 to n15)
• Intake air temperature.
Protective
Operation
Output is
shut OFF
and motor
coasts to
a stop.
Causes and
Corrective Actions
OL1 (Motor overload)
Motor overload
protection operates by
built-in electronic thermal
overload relay.
• Check the load size or
V/f pattern setting
(constants n09 to n15)
• Set the motor rated
current shown on the
nameplate by constant
n32.
OL2 (Inverter overload)
Inverter overload
protection operates by
built-in electronic thermal
overload relay.
• Check the load size or
V/f pattern setting
(constants n09 to n15)
• Check the inverter
capacity.
OL3 (Overtorque detection)
Inverter output current
exceeded the preset
value in constant n60.
When overtorque is
detected, inverter performs
operation according to the
preset setting of constant
n59.
Check the driven
machine and correct the
cause of the fault, or
increase the value of
constant n60 up to the
highest value allowed for
the machine.
Fault Display
Digital
RUN ALARM
Operator (Green) (Red)
EF?
Inverter
Status
Explanation
Causes and
Corrective Actions
EF?
Check the external circuit
(External fault)
(sequence).
Inverter receives an
external fault input from
control circuit terminal.
EF0: External fault
reference through
MEMOBUS
communications
EF2: External fault input
command from control
circuit terminal S2
EF3: External fault input
command from control
Protective
circuit terminal S3
Operation EF4: External fault input
command from control
Output is
circuit terminal S4
shut OFF
and motor EF5: External fault input
command from control
coasts to
circuit terminal S5
a stop.
F00
CPF-00
Initial memory
fault has detected.
Cycle power.
If the fault remains,
replace the inverter.
F01
CPF-01
ROM error has detected.
Cycle power.
If the fault remains,
replace the inverter.
CPF-04
EEPROM fault of inverter
control circuit is detected.
• Record all constant
data and initialize the
constants. (Refer to
page 36 for constant
initialization.)
• Cycle power.
If the fault remains,
replace the inverter.
F04
93
Fault Display
Digital
RUN ALARM
Operator (Green) (Red)
F05
F07
CE
—
Explanation
or
Cycle power.
If the fault remains,
replace the inverter.
CPF-06
• Option card connecting
Remove power to the
inverter.
Check the connection
of the digital operator.
Verify inverter software
number.
Cycle power.
If the fault remains,
replace the inverter.
CE(MEMOBUS
communications fault)
Normal reception of
communication data is not
possible.
Check the communication
devices or communication
signals.
STP(Emergency stop)
The inverter stops
according to constant n04
after receiving the
emergency stop fault
signal.
Check the external circuit
(sequence).
Stops
according to
• Insufficient power
constant
supply voltage
• Control power supply
fault
• Hardware fault
(OFF)
Note : For display/clear of fault history, refer to page 34.
94
Causes and
Corrective Actions
CPF-05
A/D converter fault is
detected.
Protective fault
Operation • A non-corresponding
option card is connected.
Output is
shut OFF
and motor CPF-07
Operator control circuit
coasts to
(EEPROM or A/D
a stop.
converter) fault
F06
S P
Inverter
Status
Check the following :
• Power supply voltage
• Main circuit power
supply wiring is
connected.
• Terminal screws are
securely tightened.
• Control sequence.
Replace the inverter.
Troubleshooing
Trouble
The motor does
not operate when
an external
operation signal is
input.
The motor stops.
The torque is not
output.
Cause
Corrective Actions
The operation method selection is Set the run command (n02) to
Control Circuit Terminal.
wrong.
The run command (n02) is not set to
Control Circuit Terminal.
A 3-wire sequence is in effect.
The multi-function input method
(n37) is set to 3-wire sequence, and
the S2 control terminal is not
closed.
To use a 3-wire sequence, make
the wiring so that the S2 control
terminal is closed. To use a
2-wire sequence, set the multifunction input (n37) to a value
other than 3-wire sequence.
The frequency reference is too
low.
The input frequency reference is
lower than the setting for the
min.output frequency (n14).
Input a frequency reference
greater than the min. output
frequency (n14).
Local mode is in effect.
Set the LO/RE selection of the
digital operator to RE.
The SW setting for the reference
selection is wrong.
Example: The reference 4-20mA is
input, but the SW is set to "V".
For analog input, make sure that
the frequency reference (n03)
and SW settings are correct.
The stall prevention level during
acceleration is too low.
Because the stall prevention level
during acceleration (n56) is set too
low, the output current reaches the
set level, the output frequency is
stopped, and the acceleration time
is lengthened.
Check if the stall prevention level
during acceleration (n56) is set to
an appropriate value.
The stall prevention level during
running is too low.
Because the stall prevention level
during running (n57) is set too low,
the output current reaches the set
level, and the speed drops.
Check if the stall prevention level
during running (n57) is set to an
appropriate value.
The load is too heavy.
If the load is too heavy, stall
prevention is activated, the output
frequency is stopped, and the
acceleration time is lengthened.
Lengthen the set acceleration
time (n16). Reduce the load.
95
Trouble
The motor speed
is unstable.
The motor speed
fluctuates when
operating with a
light load.
Cause
Corrective Actions
When the maximum frequency
was changed, the maximum
voltage frequency was also
changed.
To increase the speed of a
general-purpose motor, only
change the maximum frequency.
The V/f set value is too low.
Set the V/f (n09 to n15)
according to the load
characteristics.
The stall prevention level during Check if the stall prevention level
during running (n57) is set to an
running is too low.
appropriate value.
Because the stall prevention level
during running (n57) is too low, the
output current reaches the set level
and the speed drops.
The load is too heavy.
If the load is too heavy, stall
prevention is activated, the output
frequency is stopped, and the
acceleration time is lengthened.
Reduce the load.
The carrier frequency is too high. Decrease the carrier frequency
(n46).
If operating the motor with a light
load, a high carrier frequency may
cause the motor speed to fluctuate.
The V/f set value is too high for a Set the V/f (n09 to n15)
according to the load
low speed operation.
Because the set value for the V/f is characteristics.
too high, over-excitation occurs at
low speeds.
Set the maximum frequency and
The maximum frequency and
base frequency were incorrectly the base frequency according to
the motor specifications.
adjusted.
Example: To operate a 60 Hz motor
at 40 Hz or less, the maximum
frequency and base frequency are
set to 40 Hz.
96
The inverter is used for an
operation at 1.5 Hz or less.
Do not use the V7 inverter for an
operation that runs at 1.5 Hz or
less. For an operation at 1.5 Hz
or less, use a different inverter
model.
The analog reference input is
unstable and has noise
interference.
Increase the set value for the
filter time constant.
Trouble
The digital
operator does not
turn ON.
Cause
Corrective Actions
The power is not being supplied. Check if the power is being
The breaker or other component on supplied.
the power input side is not turned
ON, and the power is being not
supplied.
97
9. SPECIFICATIONS
Standard Specifications (200V Class)
200V single- / 3-phase
Voltage Class
Model
CIMR-J7*C????
3phase
Singlephase
20P1
20P2
20P4
20P7
21P5
22P2
24P0
B0P1
B0P2
B0P4
B0P7
B1P5
–
–
Power
Supply
Output
Characteristics
0.25
0.55
1.1
1.5
2.2
4.0
Max. Applicable Motor Output 0.1
(0.13) (0.23) (0.5)
(1)
(2)
(3)
(5)
kW (HP)*
Inverter Capacity (kVA) 0.3
1.9
1.1
0.6
3.0
4.2
6.7
Rated Output
5
3
1.6
8
11
17.5
0.8
Current (A)
3-phase, 200 to 230V (proportional to input voltage)
Max. Output Voltage (V) Single-phase, 200 to 240V (proportional to input voltage)
Max. Output
400Hz(Programmable)
Frequency (Hz)
Rated Input Voltage 3-phase, 200 to 230V, 50/60Hz
and Frequency
Single-phase, 200 to 240V, 50/60Hz
Allowable Voltage
-15 to + 10%
Fluctuation
Allowable Frequency
Fluctuation
Control Method
Frequency Control
Range
Frequency Accuracy
(Temperature Change)
Control Characteristics
Frequency Setting
Resolution
Output Frequency
Resolution
Overload Capacity
Frequency Reference
Signal
Accel/Decel Time
Braking Torque
V/f Characteristics
±5%
Sine wave PWM (V/f control)
0.1 to 400Hz
Digital reference: ± 0.01% (-10 to + 50°C)
Analog reference: ± 0.5% (25 ± 10°C)
Digital reference:
0.1Hz (less than 100Hz) / 1Hz (100Hz or more)
Analog reference: 1 / 1000 of max. output frequency
0.01Hz
150% rated output current for one minute
0 to 10VDC (20kΩ), 4 to 20mA (250Ω), 0 to 20mA (250Ω),
Frequency setting potentiometer (Selectable)
0.0 to 999 sec.
(accel / decel time are independently programmed)
Short-term average deceleration torque †
0.1, 0.25kW (0.13HP, 0.25HP): 150%
0.55, 1.1kW (0.5HP, 1HP): 100%
1.5kW (2HP) : 50%
2.2kW(3HP) or more: 20%
Continuous regenerative torgue: Approx. 20%
Possible to program any V / f patterm
* Based on a standard 4-pole motor for max. applicable motor output.
† Shows deceleration torque for uncoupled motor decelerating from 60Hz with the shortest
possible deceleration time.
98
200V single- / 3-phase
3phase 20P1 20P2 20P4 20P7 21P5 22P2 24P0
Single–
–
phase B0P1 B0P2 B0P4 B0P7 B1P5
Motor Overload
Electronic thermal overload relay
Protection
Motor coasts to a stop at approx. 200% of inverter rated
Instantaneous
current
Overcurrent
Motor coasts to a stop after 1 minute at 150% of inverter
Overload
rated output current
Motor coasts to a stop if DC bus voltage exceed 410V
Overvoltage
Stops when DC bus voltage is approx. 200V or less
Undervoltage
(approx. 160V or less for single-phase series)
Voltage Class
Protective Functions
Model
CIMR-J7*C????
Following items are selectable : Not provided (stops if
power loss is 15ms or longer), continuous operation if
power loss is approx. 0.5s or shorter, continuous operation
Cooling Fin Overheat Protected by electronic circuit
Can be set individual level during accel / decel, provided /
Stall Prevention Level not provided available during coast to a stop
Momentary Power
Loss
Cooling Fan Fault
Ground Fault
Multi-function
Input
Multi-function
Output *
Following output signals are selectable (1 NO / NC contact
output) :
Fault, running, zero speed, at frequency, frequency
detection (output frequency or set value), during
overtorque detection, minor error, during baseblock,
operation mode, inverter run ready, during fault retry,
during UV, during speed search, data output through
communication
Standard Functions
Full-range automatic torque boost, slip compensation,
DC injection braking current / time at start/stop,
frequency reference bias /gain, frequency reference with
built-in potentiometer, constant copy, [MEMOBUS
communications (RS-485/422, max. 19.2K bps) (optional) ]
Output
Signals
Other Functions
Input
Signals
Power Charge
Indication
Protected by electronic circuit (fan lock detection)
Protected by electronic circuit (rated output current level)
RUN lamp stays ON or digital operator LED stays ON.
(Charge LED is provided for 400V)
ON until the DC bus voltage becomes 50V or less.
Four of the following input signals are selectable:
Reverse run (3-wire sequence), fault reset,
external fault (NO / NC contact input), multi-step speed
operation, Jog command, accel / decel time select.
external baseblock (NO / NC contact input), speed search
command, accel / decel hold command, LOCAL / REMOTE
selection, communication / control circuit terminal selection,
emergency stop fault emergency stop alarm
* Minimum permissible load: 5VDC, 10mA (as reference value)
99
200V single- / 3-phase
3phase 20P1 20P2 20P4 20P7 21P5 22P2 24P0
Single–
–
phase B0P1 B0P2 B0P4 B0P7 B1P5
Status Indicator
RUN and ALARM provided as LED's
LED
Available to monitor frequency reference,
Digital Operator output frequency, output current
Main circuit: screw terminals
Terminals
Control circuit: plug-in screw terminal
Wiring Distance
100m (328ft) or less †
between Inverter
and Motor
Enclosure
Open chassis
Cooling fan is provided for the following models:
Cooling Method
200V, 0.75kW (1HP) or large inverters (3-phase)
200V, 1.5kW (2HP) or large inverters (single-phase)
Other models are self-cooling
Open
chasis
: -10 to +50°C (14 to 122°F )
Ambient Temperature
(not frozen)
Humidity
95%RH or less (non-condensing)
Storage Temperature * -20 to +60°C (-4 to +140°F)
Indoor (free from corrosive gases or dust)
Location
Elevation
1000m (3280ft) or less
Up to 9.8m / S2 (1G) at less than 20Hz,
Vibration
up to 2m / S2 (0.2G) at 20 to 50Hz
* Temperature during shipping (for short period)
† If the wiring distance between inverter and motor is long, reduce the inverter carrier
frequency.
For details, refer to “Reducing motor noise or leakage current (n46)” on page 57.
Voltage Class
Environmental
Conditions
100
Display
Other Functions
Model
CIMR-J7*C????
Standard Specifications (400V Class)
Voltage Class
3Model
CIMR-J7*C???? phase
400V 3-phase
40P4
40P7
41P5
42P2
43P0
44P0
Max. Applicable Motor Output 0.37
(0.5)
kW (HP) *
Inverter Capacity (kVA) 0.9
Rated Output
1.2
Current (A)
0.55
(0.75)
1.1
(1.5)
1.5
(2)
2.2
(3)
3.0
(4)
4.0
(5)
1.4
2.6
3.7
4.2
5.5
7.0
1.8
3.4
4.8
5.5
7.2
9.2
Power
Supply
Output
Characteristics
40P2
Max. Output Voltage (V) 3-phase, 380 to 460V (proportional to input voltage)
Max. Output
Frequency (Hz)
Rated input Voltage
and Frequency
Allowable Voltage
Fluctuation
Allowable Frequency
Fluctuation
Control Method
Frequency Control
Range
Frequency Accuracy
(Temperature Change)
Control Characteristics
Frequency Setting
Resolution
Output Frequency
Resolution
Overload Capacity
Frequency Reference
Signal
Accel/Decel Time
Braking Torque
400Hz(Programmable)
3-phase, 380 to 460V, 50/60Hz
-15 to + 10%
±5%
Sine wave PWM (V/f control)
0.1 to 400Hz
Digital reference: ± 0.01%, -10 to + 50°C (14 to 122°F)
Analog reference: ± 0.5%, 25 ± 10°C (59 to 95°F)
Digital reference:
0.1Hz (less than 100Hz) / 1Hz (100Hz or more)
Analog reference: 1 / 1000 of max. output frequency
0.01Hz
150% rated output current for one minute
0 to 10VDC (20kΩ), 4 to 20mA (250Ω), 0 to 20mA (250Ω)
Frequency setting potentiometer (Selectable)
0.0 to 999 sec.
(accel / decel time are independently programmed)
Short-term average deceleration torque†
0.2kW: 150%
0.75kW: 100%
1.5kW (2HP) : 50%
2.2kW (3HP) or more: 20%
Continuous regenerative torgue: Approx. 20%
V/f Characteristics
Possible to program any V / f patterm
* Based on a standard 4-pole motor for max. applicable motor output.
† Shows deceleration torque for uncoupled motor decelerating from 60Hz with the shortest
possible deceleration time.
101
Voltage Class
3Model
CIMR-J7*C???? phase
Motor Overload
Protection
Instantaneous
Overcurrent
Protective Functions
Overload
Overvoltage
Undervoltage
40P4
40P7
41P5
43P0
44P0
Motor coasts to a stop at approx. 200% of inverter rated
current
Motor coasts to a stop after 1 minute at 150% of inverter
rated output current
Motor coasts to a stop if DC bus voltage exceed 820V
Stops when DC bus voltage is approx. 400V or less
Following items are selectable : Not provided (stops if
power loss is 15ms or longer), continuous operation if
power loss is approx. 0.5s or shorter, continuous operation
Cooling Fin Overheat Protected by electronic circuit
Can be set to individual levels during accel / decel,
Stall Prevention Level provided / not provided available during coast to a stop
Input
Signals
Multi-function
Input
Protected by electronic circuit (fan look detection)
Protected by electronic circuit (rated output current level)
Charge LED is provided.
ON until the DC bus voltage becomes 50V or less.
Four of the following input signals are selectable:
Reverse run (3-wire sequence), fault reset,
external fault (NO / NC contact input), multi-step speed
operation, Jog command, accel / decel time select.
external baseblock (NO / NC contact input), speed search
command, accel / decel hold command, LOCAL / REMOTE
selection, communication / control circuit terminal selection,
emergency stop fault emergency stop alarm
Standard Functions
Full-range automatic torque boost, slip compensation,
DC injection braking current / time at start/stop
frequency reference bias /gain, frequency reference with
built-in potentiometer, constant copy, [MEMOBUS
communications (RS-485/422, max. 19.2K bps) (optional) ]
Output
Signals
Multi-function
Output *
Following output signals are selectable (1 NO / NC contact
output,) :
Fault, running, zero speed, at frequency, frequency
detection (output frequency or set value), during
overtorque detection, minor error, during baseblock,
operation mode, inverter run ready, during fault retry,
during UV, during speed search, data output through
communication
* Minimum permissible load: 5VDC, 10mA (as reference value)
102
42P2
Electronic thermal overload relay
Momentary Power
Loss
Cooling Fan Fault
Ground Fault
Power Charge
Indication
Other Functions
400V 3-phase
40P2
44P0
Display
Other Functions
400V 3-phase
Voltage Class
3Model
40P2
40P4
40P7
41P5 42P2 43P0
CIMR-J7*C???? phase
Status Indicator
RUN
and
ALARM
provided
as standard LED's
LED
Environmental
Conditions
Available to monitor frequency reference,
Digital Operator output frequency, output current
Main circuit: screw terminals
Terminals
Control circuit: plug-in screw terminal
Wiring Distance
between Inverter
100m (328ft) or less†
and Motor
Enclosure
Open chassis
Cooling fan is provided for the following models:
Cooling Method
400V, 1.5kW (3HP) or large inverters (3-phase)
Other models are self cooling
Ambient Temperature Open chassis: -10 to +50°C (14 to 122°F)
(not frozen)
Humidity
95%RH or less (non-condensing)
Storage Temperature* -20 to +60°C (-4 to 140°F)
Location
Indoor (free from corrosive gases or dust)
Elevation
1000m (3280ft) or less
Up to 9.8m / S2 (1G) at less than 20Hz,
Vibration
up to 2m / S2 (0.2G) at 20 to 50Hz
* Temperature during shipping (for short period)
† If the wiring distance between inverter and motor is long, reduce the inverter carrier
frequency.
For details, refer to “Reducing motor noise or leakage current (n46)” on page 57.
103
Standard Wiring
U
DC REACTOR
(OPTION)
X
SHORT-CIRCUIT BAR*
MCCB
2
1 L1
R/L1
L2
FOR SINGLE-PHASE,
USE R/L1 AND S/L2. L3
S/L2
FORWARD
RUN/STOP
V/T2
IM
W/T3
S1
REVERSE
RUN/STOP
S2
FAULT RESET
MULTIFUNCTION
INPUT
U/T1
T/L3
S3
EXTERNAL FAULT
(NO CONTACT)
MULTI-STEP
SPEED REF. 1
S4
MA
S5
MB
MULTI-FUNCTION †
OUTPUT
RUNNING 250VAC 1A OR LESS
MC
30VDC 1A OR LESS
SC
FREQUENCY
REF.
SHIELDED CONNECTION
TERMINAL
SPEED REFERENCE PULSE TRAIN
(30kHz MAX.)
FS FREQUENCY SETTING POWER SUPPLY
(12V 20mA)
2kΩ
P
P
FR
FC
SPEED FREQUENCY REFERENCE
0 TO 10V (20kΩ) OR
4 to 20mA / 0 to 20mA (250Ω)
0V
DIGITAL OPERATOR
FREQUENCY
SETTING
VOLUME
MIN
MAX
AM
AC
Shielded
P
ANALOG MONITOR
P FM OUTPUT
0 TO 10VDC (2mA)
OUTPUT FREQUENCY
Twisted-pair wires
: Only basic insulation (Protective class 1, overvoltage categoly 2) is provided for the
control circuit terminals. Additional insulation may be necessary in the end product
to conform to CE requirements.
* Short-circuit bar should be removed when connecting DC reactor.
† Minimum permissible load: 5VDC, 10mA (as reference value)
104
Terminal description
Main Circuit
Type Terminal
Name
AC power supply
input
Use main circuit power input. (Use terminals R/L1
and S/L2 for single -phase inverters. Never use
terminal T/L3.)
U/T1,
V/T2,
W/T3
Inverter output
Inverter output
DC reactor
connection
DC power supply input
When connecting optional DC reactor, remove the
main circuit short-circuit bar between +2 and +1.
DC power supply input (+1: positive -: negative) *
+2, +1
+1, –
Multi-function †
contact output
Control Circuit
Input
Frequency
Sequence
reference
Grounding
Output
Function (Signal Level)
R/L1,
S/L2,
T/L3
S1
S2
S3
S4
S5
Forward run input
Multi-function input selection 2
Multi-function input selection 3
Multi-function input selection 4
Multi-function input selection 5
For grounding (according to the local grounding
code)
Closed: FWD run, open: REV run
Factory setting closed: REV run, open: FWD run
Factory setting: Fault reset
Factory setting: External fault (NO contact)
Factory setting: Multi-step speed reference 1
SC
Multi-function input
selection common
FS
Power for frequency setting +12V (permissible current 20mA max.)
FR
Master speed frequency
reference
FC
MA
MB
MC
Frequency reference common 0V
Photo-coupler
insulation,
24VDC,
8mA
For control signal
0 to +10VDC (20kΩ) or 4 to 20mA (250kΩ) or 0 to
20mA (250Ω) (1/1000 resolution)
NO contact output
NC contact output Factory setting: running
Contact output common
Contact capacity
250VAC 1A or less,
30VDC 1A or less
Factory setting:
0 to +10VDC, 2mA or
Output frequency 0 to +10VDC less,
8-bit resolution
AM
Analog monitor output
AC
Analog monitor common 0V
* DC power supply input terminal is not applied to CE/UL standards.
† Minimum permissible load: 5VDC, 10mA (as reference value)
105
Sequence Input Connection with NPN/PNP
Transistor
SW7
When connecting sequence inputs (S1 to S5)
with transistor, turn the rotary switch SW7
depending on the polarity(0V common: NPN side,
+24V common: PNP side).
Factory setting: NPN side
106
Sequence connection with NPN transistor (0V common)
VS mini J7
S1
Forward run / stop
Multifuction
input
Reverse run/ stop
S2
S3
External fault (NO)
S4
Fault reset
S5
Multi-step speed reference 1
SW7
SC
NPN
+24V
PNP
107
Sequence connection with PNP transistor (+24V common)
VS mini J7
External
power
supply
+24V
Forward run / stop
S1
Reverse run / stop
MultiExternal fault (NO)
function
input
Fault reset
S2
Multi-step speed reference1
S3
S4
S5
SW7
SC
108
PNP
NPN
+24V
Dimensions/Heat Loss
8.5
(0.34)
Fig. 1
8.5
(0.34)
Fig. 2
109
Dimensions in mm (inches)/mass in kg (lb)/Heat Loss (W)
Voltage
class
200V
3-phase
200V
singlephase
400V
3-phase
110
Capacity
kW
W
H
D
W1 H1
H2
d
Mass
Heat Loss (W)
Fig.
Heatsink Unit Total
0.1
68 128 70
56 118
5
0.5
(2.68) (5.04) (2.76) (2.20) (4.65) (0.20) M 4 (1.10)
3.7
9.3 13.0
1
0.25
68 128 70
56 118
5
0.5
(2.68) (5.04) (2.76) (2.20) (4.65) (0.20) M 4 (1.10)
7.7
10.3 18.0
1
0.55
68 128 102
56 118
5
0.8
(2.68) (5.04) (4.02) (2.20) (4.65) (0.20) M 4 (1.77) 15.8
12.3 28.1
1
1.1
68 128 122
56 118
5
0.9
(2.68) (5.04) (4.80) (2.20) (4.65) (0.20) M 4 (1.98) 28.4
16.7 45.1
1
1.5
108 128 129
96 118
5
1.3
(4.25) (5.04) (5.08) (3.78) (4.65) (0.20) M 4 (2.86) 53.7
19.1 72.8
2
2.2
108 128 154
96 118
5
1.5
M4
(4.25) (5.04) (6.06) (3.78) (4.65) (0.20)
(3.31) 60.4
34.4 94.8
2
4.0
140 128 161 128 118
5
2.1
(5.51) (5.04) (6.34) (5.04) (4.65) (0.20) M 4 (4.62) 96.7
52.4 149.1 2
0.1
5
56 118
68 128 70
0.5
(2.68) (5.04) (2.76) (2.20) (4.65) (0.20) M 4 (1.10)
3.7
10.4 14.1
1
0.25
5
56 118
68 128 70
0.5
(2.68) (5.04) (2.76) (2.20) (4.65) (0.20) M 4 (1.10)
7.7
12.3 20.0
1
0.55
5
56 118
68 128 112
0.9
(2.68) (5.04) (4.41) (2.20) (4.65) (0.20) M 4 (1.98) 15.8
16.1 31.9
1
1.1
5
96 118
108 128 129
1.5
(4.25) (5.04) (5.08) (3.78) (4.65) (0.20) M 4 (3.31) 28.4
23.0 51.4
2
1.5
5
96 118
108 128 154
1.5
(4.25) (5.04) (6.06) (3.78) (4.65) (0.20) M 4 (3.31) 53.7
29.1 82.8
2
0.37
96 118
5
108 128 81
1.0
M4
(4.25) (5.04) (3.19) (3.78) (4.65) (0.20)
(2.20)
9.4
13.7 23.1
2
0.55
96 118
5
108 128 99
1.1
(4.25) (5.04) (3.90) (3.78) (4.65) (0.20) M 4 (2.43) 15.1
15.0 30.1
2
1.1
96 118
5
108 128 129
M 4 1.5 30.3
(4.25) (5.04) (5.08) (3.78) (4.65) (0.20)
(3.31)
24.6 54.9
2
1.5
96 118
5
108 128 154
M 4 1.5 45.8
(4.25) (5.04) (6.06) (3.78) (4.65) (0.20)
(3.31)
29.9 75.7
2
2.2
5
96 118
108 128 154
1.5 50.5
M4
(4.25) (5.04) (6.06) (3.78) (4.65) (0.20)
(3.31)
32.5 83.0
2
3.0
5
140 128 161 128 118
2.1
M4
58.2
(5.51) (5.04) (6.34) (5.04) (4.65) (0.20)
(4.62)
37.6 95.8
2
4.0
140 128 161 128 118
5
2.1
M4
73.4
(5.51) (5.04) (6.34) (5.04) (4.65) (0.20)
(4.62)
44.5 117.9
2
Recommended Peripheral Devices
It is recommended that the following peripheral devices should be mounted
between the AC main circuit power supply and VS mini input terminals
R/L1, S/L2, and T/L3.
• MCCB (Molded-case circuit breaker) / fuse :
Be sure to connect it for wiring protection.
• Magnetic contactor:
Mount a surge suppressor on the coil (refer to the table shown below.)
When using a magnetic contactor to start and stop the inverter, do not
exceed one start per hour.
Recommended MCCB and magnetic contactor
• 200V 3-phase
VS mini model
Capacity
(kVA)
Rated Output Current (A)
MCCB type NF30
(MITSUBISHI)
Magnetic contactor type HI
(YASKAWA CONTROL)
Fuse (UL Class RK5)
J7 *C J7 *C J7 *C J7 *C J7 *C J7 *C J7 *C
20P1 20P2 20P4 20P7 21P5 22P2 24P0
0.3
0.6
1.1
1.9
3.0
4.2
6.7
0.8
1.6
3
5
8
11
17.5
5A
5A
5A
10A
20A
20A
30A
HI-7E HI-7E HI-7E HI-7E HI-10- HI-10- HI-20E
2E
2E
5A
5A
5A
10A
20A
20A
30A
• 200V single-phase
VS mini model
Capacity
(kVA)
Rated Output Current (A)
MCCB type NF30, NF50
(MITSUBISHI)
Magnetic contactor type HI
(YASKAWA CONTROL)
Fuse (UL Class RK5)
J7 *C
B0P1
J7 *C
B0P2
J7 *C
B0P4
J7 *C
B0P7
J7 *C
B1P5
0.3
0.6
1.1
1.9
3.0
0.8
1.5
3
5
8
5A
5A
10A
20A
20A
HI-7E
HI-7E
HI-7E
HI-102E
HI-15E
5A
5A
10A
20A
20A
• 400V 3-phase
VS mini model
Capacity
(kVA)
Rated Output Current (A)
MCCB type NF30, NF50
(MITSUBISHI)
Magnetic contactor type HI
(YASKAWA CONTROL)
Fuse (UL Class RK5)
J7 *C J7 *C J7 *C J7 *C J7 *C J7 *C J7 *C
40P2 40P4 40P7 41P5 42P2 43P0 44P0
0.9
1.4
2.6
3.7
4.2
5.5
1.2
1.8
3.4
4.8
5.5
7.2
7.0
9.2
5A
5A
5A
10A
10A
20A
20A
HI-7E HI-7E HI-7E HI-10- HI-10- HI-10- HI-102E
2E
2E
2E
5A
5A
5A
10A
10A
20A
20A
111
Surge suppressors
Surge Suppressors
Coils and relays
Large size magnetic contactors
200V
Control relays
to
230V MY-2,-3 (OMRON)
HH-22, -23(FUJI)
MM-2, -4 (OMRON)
Model
DCR2-
Specifications
Code No.
50A22E
250VAC
0.5µF 200Ω
C002417
10A25C
250VAC
0.1µF 100Ω
C002482
• Ground fault interrupter:
Select a ground fault interrupter not affected by high frequencies. To
prevent malfunctions, the current should be 200mA or more and the
operating time 0.1 sec. or more.
Example : • NV series by Mitsubishi Electric Co., Ltd. (manufactured in
1988 and after)
• EGSG series by Fuji Electric Co., Ltd. (manufactured in 1984
and after)
• AC and DC reactor :
Install an AC reactor to connect to a power supply transformer of large
capacity (600kVA or more) or to improve power factor on the power
supply side.
• Noise filter:
Use a noise filter exclusively for inverter if radio noise generated from the
inverter causes other control devices to malfunction.
NOTE
1. Never connect a general LC/RC noise filter to the inverter output circuit.
2. Do not connect a phase advancing capacitor to the I/O sides and/or a
surge suppressor to the output side.
3. When a magnetic contactor is installed between the inverter and the
motor, do not turn it ON/OFF during operation.
For the details of the peripheral devices, refer to the catalog.
112
Constants List
• Addition of constants accompanied by the upgraded software version
The constants marked with #1 are applicable for the upgraded software
version No. VSP 020011 or later.
• Constants that can be changed during operation
The constants whose numbers are in bold can be changed during operation.
Register
No. No. for
Transmission
Name
01
0101H Password
02
0102H Run command selection
Frequency reference
0103H
selection
0104H Selecting stopping method
Selecting reverse run
0105H
prohibited
0106H Stop key function
0107H Selecting frequency
reference in local mode
0108H Frequency reference setting
method from digital operator
03
04
05
06
07
08
Setting
Unit
Initial
User
Setting Setting
0109H Max. output frequency
10
010AH
11
010BH
12
010CH
13
010DH
14
010EH Min. output frequency
010FH Min. output frequency
voltage
Ref.
Page
0, 1, 6, 12, 13
1
1
36
0 to 2
1
0 to 6
1
0
0
(Note 4)
42
0, 1
1
0
60
0, 1
1
0
43
0, 1
1
59
0, 1
1
0
0
(Note 4)
0, 1
1
0
42
0.1Hz
50.0Hz
(less than 100Hz)
Max. voltage
1 to 255V (Note 1)
200V (Note 1)
0.1V
1Hz
Max. voltage output 0.2 to 400Hz
50.0Hz
(100Hz or more)
frequency
Mid. output frequency
1Hz (100Hz or more) 1.3Hz
0.1 to 399
12V
1 to 255V
Mid. output frequency
1V
(Note 1)
(Note 1)
voltage
09
15
Setting
Range
50.0 to 400Hz
0.1 to 10.0Hz
1 to 50V
(Note 1)
0.1Hz
0.1s (less than 100s)
1s (100s or more)
0.1s (less than 100s)
1s (100s or more)
0.1s (less than 100s)
1s (100s or more)
0.1s (less than 100s)
1s (100s or more)
1
16
0110H Acceleration time 1
0.0 to 999
17
0111H Deceleration time 1
0.0 to 999
18
0112H Acceleration time 2
0.0 to 999
19
0113H Deceleration time 2
0.0 to 999
20
0114H S-curve selection
0 to 3
0.1V
41
42
37
37
37
37
37
1.3Hz
12V
(Note 1)
37
10.0s
47
10.0s
47
10.0s
47
10.0s
47
0
49
37
113
Register
No. No. for
Transmission
Setting
Range
21
Frequency reference 1
0115H (Master speed frequency
reference)
0.0 to 400
22
0116H Frequency reference 2
0.0 to 400
23
0117H Frequency reference 3
0.0 to 400
24
0118H Frequency reference 4
0.0 to 400
25
0119H Frequency reference 5
0.0 to 400
26
011AH Frequency reference 6
0.0 to 400
27
011BH Frequency reference 7
0.0 to 400
28
011CH Frequency reference 8
0.0 to 400
29
011DH Jog frequency
0.0 to 400
30
31
Frequency reference
011EH upper limit
Frequency reference
011FH lower limit
32
0120H Motor rated current
33
0121H Electronic thermal motor
protection
Electronic thermal motor
0122H protection time constant
setting
Selecting cooling fan
0123H operation
34
35
114
Name
Setting
Unit
0.1Hz (less than 100Hz)
1Hz (100Hz or more)
0.1Hz (less than 100Hz)
1Hz (100Hz or more)
0.1Hz (less than 100Hz)
1Hz (100Hz or more)
0.1Hz (less than 100Hz)
Initial
User
Setting Setting
Ref.
Page
0.0Hz
43
0.0Hz
43
0.0Hz
43
0.0Hz
43
0.0Hz
43
0.0Hz
43
0.0Hz
43
0.0Hz
43
6.0Hz
44
1Hz (100Hz or more)
0.1Hz (less than 100Hz)
1Hz (100Hz or more)
0.1Hz (less than 100Hz)
1Hz (100Hz or more)
0.1Hz (less than 100Hz)
1Hz (100Hz or more)
0.1Hz (less than 100Hz)
1Hz (100Hz or more)
0.1Hz (less than 100Hz)
1Hz (100Hz or more)
0 to 110%
1%
100%
47
0 to 110%
1%
0%
47
0 to 120% of
inverter rated
current
0.1A
(Note 2)
72
0 to 2
1
0
72
1 to 60 min
1min
8min
72
0, 1
1
0
73
Register
No. No. for
Transmission
Name
48
Multi-function input
0124H selection 2
Multi-function input
0125H selection 3
Multi-function input
0126H
selection 4
0127H Multi-function input
selection 5
0128H Multi-function output
selection
Analog frequency
0129H
reference gain
Analog frequency
012AH reference bias
Filter time constant for
012BH analog frequency
Multi-function analog
012CH
output (terminal AM-AC)
012DH Analog monitor gain
012EH Carrier frequency selection
012FH Momentary power loss
ridethrough method
0130H Automatic retry attempts
49
0131H Jump frequency 1
50
0132H Jump frequency 2
51
57
0133H Jump frequency range
DC injection braking
0134H current
0135H DC injection braking time
at stop
DC injection braking time
0136H
at start
Stall prevention during
0137H
deceleration
Stall prevention during
0138H deceleration
Stall prevention during
0139H running
58
013AH Frequency detection level
36
37
38
39
40
41
42
43
44
45
46
47
52
53
54
55
56
Setting
Range
2 to 8
10 to 22
0, 2 to 8
10 to 22
2 to 8
10 to 22
2 to 8
10 to 22, 34, 35
Setting
Unit
Initial
User
Setting Setting
Ref.
Page
1
2
62
1
5
62
1
3
62
1
6
62
0 to 7, 10 to 18
1
1
65
0 to 255%
1%
100%
45
-99 to 99%
1%
0%
45
0.00 to 2.00s
0.01s
0.10s
–
0, 1
1
0
56
0.00 to 2.00
1 to 4, 7 to 9
0.01
1
1.00
4 (Note 3)
56
57
0 to 2
1
0
48
0 to 10 times
0.0 to 400Hz
1
0 time
0.01Hz (less than
100Hz) /
0.0Hz
0.1Hz (100Hz or
more)
0.01Hz (less than
100Hz) /
0.1Hz (100Hz or
more)
0.1Hz
0.0 to 25.5Hz
0.0 to 400Hz
53
53
0.0Hz
53
0.0Hz
53
0 to 100%
1%
50%
55
0.0 to 25.5%
0.1s
0.5s
61
0.0 to 25.5%
0.1s
0.0s
55
0, 1
1
0
70
30 to 200%
1%
170%
69
30 to 200%
1%
160%
70
0.0 to 400Hz
0.1Hz (less than
100Hz) /
1Hz (100Hz or
more)
0.0Hz
52
115
Register
No. No. for
Transmission
Name
Overtorque detection
function
59
013BH
60
61
013CH Overtorque detection level
013DH Overtorque detection time
62
63
64
65
66
013EH
013FH
0140H
0141H
0142H
67
0143H
68
0144H
69
0145H
70
71
72
73
74
0146H
0147H
0148H
0149H
014AH
75
#1
014BH
76
#1
77
#1
Setting
Range
Constant copy function
selection
Constant read selection
014DH
prohibit
014CH
78
014EH Fault history
79
014FH Software version No.
Initial
User
Setting Setting
Ref.
Page
0 to 4
1
0
51
30 to 200%
0.1 to 10.0s
1%
0.1s
160%
0.1s
51
51
1
0.1
0.1Hz
1%
0.1
0
1.0
(Note 2)
(Note 2)
0.0
64
39
0.1s
2.0s
71
1
0
–
1
0
–
1
1
1
1ms
1
0
2
2
10ms
0
–
–
–
–
–
Hold output
0, 1
Torque compensation gain 0.0 to 2.5
Motor rated slip
0.0 to 20.0Hz
Motor no-load current
0 to 99%
Slip compensation gain
0.0 to 2.5
Slip compensation
0.0 to 25.5s
time constant
MEMOBUS timeover
0 to 4
selection
MEMOBUS frequency
reference and frequency
0 to 3
monitor unit
MEMOBUS slave address
0 to 32
MEMOBUS BPS selection
0 to 3
MEMOBUS parity selection
0 to 2
Transmission waiting time
10 to 65ms
RTS control
0, 1
Reducing carrier frequency
selection at low speed
Setting
Unit
0, 1
1
rdy, rEd, Cpy,
vFy, vA, Sno
0, 1
1
Stores, displays
Setting disabled
most recent
alarm
Displays lowerplace 3 digits of Setting disabled
software No.
–
–
71
0
58
rdy
75
0
76
–
34
–
–
Notes: 1. Upper limit of setting range and initial setting are doubled at 400 class.
2. Changes depending on inverter capacity Refer to the next page.
3. Changes depending on inverter capacity. Refer to page 58.
4. Initial setting of the model with digital operator (without potentiometer) is 1.
Setting can be set to 0 by constant initialization.
116
< 200V class 3-phase
No.
–
n32
n64
n65
Name
Inverter capacity
Motor rated current
Motor rated slip
Motor no-load current
Unit
kW
A
Hz
%
Initial setting
0.1kW 0.25kW 0.55kW 1.1kW 1.5kW 2.2kW
0.6
1.1
1.9
3.3
6.2
8.5
2.5
2.6
2.9
2.5
2.6
2.9
72
73
62
55
45
35
Unit
kW
A
Hz
%
Initial setting
0.1kW 0.25kW 0.55kW 1.1kW 1.5kW
0.6
1.1
1.9
3.3
6.2
2.5
2.6
2.9
2.5
2.6
72
73
62
55
45
–
–
–
–
4.0kW
14.1
3.3
32
< 200V class single-phase
No.
–
n32
n64
n65
Name
Inverter capacity
Motor rated current
Motor rated slip
Motor no-load current
< 400V class 3-phase
No.
–
n32
n64
n65
Name
Inverter capacity
Motor rated current
Motor rated slip
Motor no-load current
Unit
kW
A
Hz
%
–
–
–
–
Initial setting
0.37kW 0.55kW 1.1kW 1.5kW 2.2kW 3.0kW 4.0kW
0.6
1.0
1.6
3.1
4.2
7.0
7.0
2.5
2.7
2.6
2.5
3.0
3.2
3.2
73
63
52
45
35
33
33
117
Revision History
The revision dates and numbers of the revised manuals are given on the
bottom of the back cover.
MANUAL NO. TOE-S606-12G
© Printed in Japan August 2003 98-10
10
Revision number
Date of
printing
Date of original
publication
October
1998
Rev.
No.
–
October
1999
1
Chapter 6
December 1999
2
Sticker
Revision: Warning in French
September 2001
3
Notes for safe
operation
Revision: Warning/Caution mark
April
2002
4
Chapter 9
Addition: Minimum permissible load for
multi-function contact outputs
April
2002
5
Notes for safe
operation
Addition: Warnings for CE Markings
June
Date of printing
Section
Revised Content
First edition
Addition: Constant copy function
Addition: Information about the 400 V Inverter
Partly deleted
2002
6
Chapter 8
Addition: Troubleshooting
September 2002
7
Front cover
Deletion: CE and UL marks
January
2003
8
May
2003
9
Back cover
Revision: Address
August
2003
10
Endsheet on
back cover
Addition: Revision history
Partly revised
VS mini J7 Series
INSTRUCTION MANUAL
IRUMA BUSINESS CENTER
480, Kamifujisawa, Iruma, Saitama 358-8555, Japan
Phone 81-42-962-5696 Fax 81-42-962-6138
YASKAWA ELECTRIC AMERICA, INC.
2121 Norman Drive South, Waukegan, IL 60085, U.S.A.
Phone 1-847-887-7000 Fax 1-847-887-7370
MOTOMAN INC. HEADQUARTERS
805 Liberty Lane West Carrollton, OH 45449, U.S.A.
Phone 1-937-847-6200 Fax 1-937-847-6277
YASKAWA ELETRICO DO BRASIL COMERCIO LTD.A.
Avenida Fagundes Filho, 620 Bairro Saude-Sao Paulo-SP, Brazil
Phone 55-11-5071-2552 Fax 55-11-5581-8795
CEP: 04304-000
YASKAWA ELECTRIC EUROPE GmbH
Am Kronberger Hang 2, 65824 Schwalbach, Germany
Phone 49-6196-569-300 Fax 49-6196-569-398
Motoman Robotics Europe AB
Box 504 S38525 Torsas, Sweden
Phone 46-486-48800 Fax 46-486-41410
Motoman Robotec GmbH
Kammerfeldstraβe 1, 85391 Allershausen, Germany
Phone 49-8166-90-100 Fax 49-8166-90-103
YASKAWA ELECTRIC UK LTD.
1 Hunt Hill Orchardton Woods Cumbernauld, G68 9LF, United Kingdom
Phone 44-1236-735000 Fax 44-1236-458182
YASKAWA ELECTRIC KOREA CORPORATION
Kfpa Bldg #1201, 35-4 Youido-dong, Yeongdungpo-Ku, Seoul 150-010, Korea
Phone 82-2-784-7844 Fax 82-2-784-8495
YASKAWA ELECTRIC (SINGAPORE) PTE. LTD.
151 Lorong Chuan, #04-01, New Tech Park Singapore 556741, Singapore
Phone 65-6282-3003 Fax 65-6289-3003
YASKAWA ELECTRIC (SHANGHAI) CO., LTD.
No.18 Xizang Zhong Road. Room 1805, Harbour Ring Plaza Shanghai 20000, China
Phone 86-21-5385-2200 Fax 86-21-5385-3299
YATEC ENGINEERING CORPORATION
4F., No.49 Wu Kong 6 Rd, Wu-Ku Industrial Park, Taipei, Taiwan
Phone 886-2-2298-3676 Fax 886-2-2298-3677
YASKAWA ELECTRIC (HK) COMPANY LIMITED
Rm. 2909-10, Hong Kong Plaza, 186-191 Connaught Road West, Hong Kong
Phone 852-2803-2385 Fax 852-2547-5773
BEIJING OFFICE
Room No. 301 Office Building of Beijing International Club, 21
Jianguomenwai Avenue, Beijing 100020, China
Phone 86-10-6532-1850 Fax 86-10-6532-1851
TAIPEI OFFICE
9F, 16, Nanking E. Rd., Sec. 3, Taipei, Taiwan
Phone 886-2-2502-5003 Fax 886-2-2505-1280
SHANGHAI YASKAWA-TONGJI M & E CO., LTD.
27 Hui He Road Shanghai China 200437
Phone 86-21-6553-6060 Fax 86-21-5588-1190
BEIJING YASKAWA BEIKE AUTOMATION ENGINEERING CO., LTD.
30 Xue Yuan Road, Haidian, Beijing P.R. China Post Code: 100083
Phone 86-10-6233-2782 Fax 86-10-6232-1536
SHOUGANG MOTOMAN ROBOT CO., LTD.
7, Yongchang-North Street, Beijing Economic Technological Investment & Development Area,
Beijing 100076, P.R. China
Phone 86-10-6788-0551 Fax 86-10-6788-2878
YASKAWA ELECTRIC CORPORATION
YASKAWA
In the event that the end user of this product is to be the military and said product is to be
employed in any weapons systems or the manufacture thereof, the export will fall under
the relevant regulations as stipulated in the Foreign Exchange and Foreign Trade
Regulations. Therefore, be sure to follow all procedures and submit all relevant
documentation according to any and all rules, regulations and laws that may apply.
Specifications are subject to change without notice
for ongoing product modifications and improvements.
© 1998-2003 YASKAWA ELECTRIC CORPORATION. All rights reserved.
MANUAL NO. TOE-S606-12G
 Printed in Japan August 2003 98-10 WA
03-43
10
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