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Internal Use Only OLED TV SERVICE MANUAL CHASSIS : EA62E MODEL : OLED55E6P MODEL : OLED65E6P CAUTION OLED55E6P-U OLED65E6P-U BEFORE SERVICING THE CHASSIS, READ THE SAFETY PRECAUTIONS IN THIS MANUAL. P/NO : MFL69465803 (1601-REV00) Printed in Korea CONTENTS CONTENTS .............................................................................................. 2 SAFETY PRECAUTIONS ........................................................................ 3 SERVICING PRECAUTIONS.................................................................... 4 SPECIFICATION ....................................................................................... 6 ADJUSTMENT INSTRUCTION .............................................................. 13 BLOCK DIAGRAM ................................................................................. 24 EXPLODED VIEW .................................................................................. 29 ASSEMBLY / DISASSEMBLY............ ......................... ............................ 30 TROUBLESHOOTING ............................................................. APPENDIN Copyright © LG Electronics. Inc. All rights reserved. Only for training and service purposes -2- LGE Internal Use Only SAFETY PRECAUTIONS IMPORTANT SAFETY NOTICE Many electrical and mechanical parts in this chassis have special safety-related characteristics. These parts are identified by in the Schematic Diagram and Exploded View. It is essential that these special safety parts should be replaced with the same components as recommended in this manual to prevent Shock, Fire, or other Hazards. Do not modify the original design without permission of manufacturer. General Guidance Leakage Current Hot Check (See below Figure) Plug the AC cord directly into the AC outlet. An isolation Transformer should always be used during the servicing of a receiver whose chassis is not isolated from the AC power line. Use a transformer of adequate power rating as this protects the technician from accidents resulting in personal injury from electrical shocks. It will also protect the receiver and it's components from being damaged by accidental shorts of the circuitry that may be inadvertently introduced during the service operation. If any fuse (or Fusible Resistor) in this TV receiver is blown, replace it with the specified. When replacing a high wattage resistor (Oxide Metal Film Resistor, over 1 W), keep the resistor 10 mm away from PCB. Keep wires away from high voltage or high temperature parts. Do not use a line Isolation Transformer during this check. Connect 1.5 K / 10 watt resistor in parallel with a 0.15 uF capacitor between a known good earth ground (Water Pipe, Conduit, etc.) and the exposed metallic parts. Measure the AC voltage across the resistor using AC voltmeter with 1000 ohms/volt or more sensitivity. Reverse plug the AC cord into the AC outlet and repeat AC voltage measurements for each exposed metallic part. Any voltage measured must not exceed 0.75 volt RMS which is corresponds to 0.5 mA. In case any measurement is out of the limits specified, there is possibility of shock hazard and the set must be checked and repaired before it is returned to the customer. Leakage Current Hot Check circuit Before returning the receiver to the customer, always perform an AC leakage current check on the exposed metallic parts of the cabinet, such as antennas, terminals, etc., to be sure the set is safe to operate without damage of electrical shock. Leakage Current Cold Check(Antenna Cold Check) With the instrument AC plug removed from AC source, connect an electrical jumper across the two AC plug prongs. Place the AC switch in the on position, connect one lead of ohm-meter to the AC plug prongs tied together and touch other ohm-meter lead in turn to each exposed metallic parts such as antenna terminals, phone jacks, etc. If the exposed metallic part has a return path to the chassis, the measured resistance should be between 1 MΩ and 5.2 MΩ. When the exposed metal has no return path to the chassis the reading must be infinite. An other abnormality exists that must be corrected before the receiver is returned to the customer. Copyright © LG Electronics. Inc. All rights reserved. Only for training and service purposes -3- LGE Internal Use Only SERVICING PRECAUTIONS CAUTION: Before servicing receivers covered by this service manual and its supplements and addenda, read and follow the SAFETY PRECAUTIONS on page 3 of this publication. NOTE: If unforeseen circumstances create conflict between the following servicing precautions and any of the safety precautions on page 3 of this publication, always follow the safety precautions. Remember: Safety First. General Servicing Precautions 1. Always unplug the receiver AC power cord from the AC power source before; a. Removing or reinstalling any component, circuit board module or any other receiver assembly. b. Disconnecting or reconnecting any receiver electrical plug or other electrical connection. c. Connecting a test substitute in parallel with an electrolytic capacitor in the receiver. CAUTION: A wrong part substitution or incorrect polarity installation of electrolytic capacitors may result in an explosion hazard. 2. Test high voltage only by measuring it with an appropriate high voltage meter or other voltage measuring device (DVM, FETVOM, etc) equipped with a suitable high voltage probe. Do not test high voltage by "drawing an arc". 3. Do not spray chemicals on or near this receiver or any of its assemblies. 4. Unless specified otherwise in this service manual, clean electrical contacts only by applying the following mixture to the contacts with a pipe cleaner, cotton-tipped stick or comparable non-abrasive applicator; 10 % (by volume) Acetone and 90 % (by volume) isopropyl alcohol (90 % - 99 % strength) CAUTION: This is a flammable mixture. Unless specified otherwise in this service manual, lubrication of contacts in not required. 5. Do not defeat any plug/socket B+ voltage interlocks with which receivers covered by this service manual might be equipped. 6. Do not apply AC power to this instrument and/or any of its electrical assemblies unless all solid-state device heat sinks are correctly installed. 7. Always connect the test receiver ground lead to the receiver chassis ground before connecting the test receiver positive lead. Always remove the test receiver ground lead last. 8. Use with this receiver only the test fixtures specified in this service manual. CAUTION: Do not connect the test fixture ground strap to any heat sink in this receiver. Electrostatically Sensitive (ES) Devices Some semiconductor (solid-state) devices can be damaged easily by static electricity. Such components commonly are called Electrostatically Sensitive (ES) Devices. Examples of typical ES devices are integrated circuits and some field-effect transistors and semiconductor “chip” components. The following techniques should be used to help reduce the incidence of component damage caused by static by static electricity. 1. Immediately before handling any semiconductor component or semiconductor-equipped assembly, drain off any electrostatic charge on your body by touching a known earth ground. Alternatively, obtain and wear a commercially available discharging wrist strap device, which should be removed to prevent potential shock reasons prior to applying power to the unit under test. Copyright © LG Electronics. Inc. All rights reserved. Only for training and service purposes 2. After removing an electrical assembly equipped with ES devices, place the assembly on a conductive surface such as aluminum foil, to prevent electrostatic charge buildup or exposure of the assembly. 3. Use only a grounded-tip soldering iron to solder or unsolder ES devices. 4. Use only an anti-static type solder removal device. Some solder removal devices not classified as “anti-static” can generate electrical charges sufficient to damage ES devices. 5. Do not use freon-propelled chemicals. These can generate electrical charges sufficient to damage ES devices. 6. Do not remove a replacement ES device from its protective package until immediately before you are ready to install it. (Most replacement ES devices are packaged with leads electrically shorted together by conductive foam, aluminum foil or comparable conductive material). 7. Immediately before removing the protective material from the leads of a replacement ES device, touch the protective material to the chassis or circuit assembly into which the device will be installed. CAUTION: Be sure no power is applied to the chassis or circuit, and observe all other safety precautions. 8. Minimize bodily motions when handling unpackaged replacement ES devices. (Otherwise harmless motion such as the brushing together of your clothes fabric or the lifting of your foot from a carpeted floor can generate static electricity sufficient to damage an ES device.) General Soldering Guidelines 1. Use a grounded-tip, low-wattage soldering iron and appropriate tip size and shape that will maintain tip temperature within the range or 500 °F to 600 °F. 2. Use an appropriate gauge of RMA resin-core solder composed of 60 parts tin/40 parts lead. 3. Keep the soldering iron tip clean and well tinned. 4. Thoroughly clean the surfaces to be soldered. Use a mall wirebristle (0.5 inch, or 1.25 cm) brush with a metal handle. Do not use freon-propelled spray-on cleaners. 5. Use the following unsoldering technique a. Allow the soldering iron tip to reach normal temperature. (500 °F to 600 °F) b. Heat the component lead until the solder melts. c. Quickly draw the melted solder with an anti-static, suctiontype solder removal device or with solder braid. CAUTION: Work quickly to avoid overheating the circuit board printed foil. 6. Use the following soldering technique. a. Allow the soldering iron tip to reach a normal temperature (500 °F to 600 °F) b. First, hold the soldering iron tip and solder the strand against the component lead until the solder melts. c. Quickly move the soldering iron tip to the junction of the component lead and the printed circuit foil, and hold it there only until the solder flows onto and around both the component lead and the foil. CAUTION: Work quickly to avoid overheating the circuit board printed foil. d. Closely inspect the solder area and remove any excess or splashed solder with a small wire-bristle brush. -4- LGE Internal Use Only IC Remove/Replacement Some chassis circuit boards have slotted holes (oblong) through which the IC leads are inserted and then bent flat against the circuit foil. When holes are the slotted type, the following technique should be used to remove and replace the IC. When working with boards using the familiar round hole, use the standard technique as outlined in paragraphs 5 and 6 above. 3. Solder the connections. CAUTION: Maintain original spacing between the replaced component and adjacent components and the circuit board to prevent excessive component temperatures. Circuit Board Foil Repair Excessive heat applied to the copper foil of any printed circuit board will weaken the adhesive that bonds the foil to the circuit board causing the foil to separate from or "lift-off" the board. The following guidelines and procedures should be followed whenever this condition is encountered. Removal 1. Desolder and straighten each IC lead in one operation by gently prying up on the lead with the soldering iron tip as the solder melts. 2. Draw away the melted solder with an anti-static suction-type solder removal device (or with solder braid) before removing the IC. Replacement 1. Carefully insert the replacement IC in the circuit board. 2. Carefully bend each IC lead against the circuit foil pad and solder it. 3. Clean the soldered areas with a small wire-bristle brush. (It is not necessary to reapply acrylic coating to the areas). At IC Connections To repair a defective copper pattern at IC connections use the following procedure to install a jumper wire on the copper pattern side of the circuit board. (Use this technique only on IC connections). "Small-Signal" Discrete Transistor Removal/Replacement 1. Remove the defective transistor by clipping its leads as close as possible to the component body. 2. Bend into a "U" shape the end of each of three leads remaining on the circuit board. 3. Bend into a "U" shape the replacement transistor leads. 4. Connect the replacement transistor leads to the corresponding leads extending from the circuit board and crimp the "U" with long nose pliers to insure metal to metal contact then solder each connection. Power Output, Transistor Device Removal/Replacement 1. Heat and remove all solder from around the transistor leads. 2. Remove the heat sink mounting screw (if so equipped). 3. Carefully remove the transistor from the heat sink of the circuit board. 4. Insert new transistor in the circuit board. 5. Solder each transistor lead, and clip off excess lead. 6. Replace heat sink. Diode Removal/Replacement 1. Remove defective diode by clipping its leads as close as possible to diode body. 2. Bend the two remaining leads perpendicular y to the circuit board. 3. Observing diode polarity, wrap each lead of the new diode around the corresponding lead on the circuit board. 4. Securely crimp each connection and solder it. 5. Inspect (on the circuit board copper side) the solder joints of the two "original" leads. If they are not shiny, reheat them and if necessary, apply additional solder. 1. Carefully remove the damaged copper pattern with a sharp knife. (Remove only as much copper as absolutely necessary). 2. carefully scratch away the solder resist and acrylic coating (if used) from the end of the remaining copper pattern. 3. Bend a small "U" in one end of a small gauge jumper wire and carefully crimp it around the IC pin. Solder the IC connection. 4. Route the jumper wire along the path of the out-away copper pattern and let it overlap the previously scraped end of the good copper pattern. Solder the overlapped area and clip off any excess jumper wire. At Other Connections Use the following technique to repair the defective copper pattern at connections other than IC Pins. This technique involves the installation of a jumper wire on the component side of the circuit board. 1. Remove the defective copper pattern with a sharp knife. Remove at least 1/4 inch of copper, to ensure that a hazardous condition will not exist if the jumper wire opens. 2. Trace along the copper pattern from both sides of the pattern break and locate the nearest component that is directly connected to the affected copper pattern. 3. Connect insulated 20-gauge jumper wire from the lead of the nearest component on one side of the pattern break to the lead of the nearest component on the other side. Carefully crimp and solder the connections. CAUTION: Be sure the insulated jumper wire is dressed so the it does not touch components or sharp edges. Fuse and Conventional Resistor Removal/Replacement 1. Clip each fuse or resistor lead at top of the circuit board hollow stake. 2. Securely crimp the leads of replacement component around notch at stake top. Copyright © LG Electronics. Inc. All rights reserved. Only for training and service purposes -5- LGE Internal Use Only SPECIFICATION NOTE : Specifications and others are subject to change without notice for improvement. 1. Application range This spec sheet is applied OLED TV with EA62E chassis 2. Test condition Each part is tested as below without special notice. (1) Temperature : 25 ºC ± 5 ºC(77 ± 9 ºF) , CST : 40 ºC ± 5 ºC (2) Relative Humidity : 65 % ± 10 % (3) Power Voltage Standard input voltage (100~240V@ 50/60Hz) * Standard Voltage of each products is marked by models. (4) Specification and performance of each parts are followed each drawing and specification by part number in accordance with BOM (5) The receiver must be operated for about 20 minutes prior to the adjustment 3. Test method (1) Performance: LGE TV test method followed (2) Demanded other specification Safety : UL, CSA, CE, IEC specification EMC: FCC, ICES, CE, IEC specification Wireless : Wireless HD Specification (Option) 4. General Specification No Item Specification Remark 1 Market USA 2 Receiving System ATSC / NTSC-M / 64 QAM / 256 QAM 3 Program coverage (1) VHF : 02~13 (2) UHF : 14~69 (3) DTV : 02-69 (4) CATV : 01~135 (5) CADTV : 01~135 4 Input Voltage AC 120 ~ 240V 50/60Hz Copyright © LG Electronics. Inc. All rights reserved. Only for training and service purposes USA (110~240V, 50/60Hz) -6- LGE Internal Use Only 5. 2D Mode 5.1. Component input(Y, CB/PB, CR/PR) No. Resolution H-freq.(kHz) V-freq.(Hz) Pixel clock(MHz) Proposed 1 720*480i 15.73 59.94 13.500 SDTV, DVD 480I(525I) 2 720*480i 15.75 60.00 13.514 SDTV, DVD 480I(525I) 3 720*576i 15.625 50.00 13.500 SDTV, DVD 576I(625I) 50Hz 4 720*480p 31.47 59.94 27.000 SDTV 480P 5 720*480p 31.50 60.00 27.027 SDTV 480P 6 720*576p 31.25 50.00 27.000 SDTV 576P 50Hz 7 1280*720 44.96 59.94 74.176 HDTV 720P 8 1280*720 45.00 60.00 74.250 HDTV 720P 9 1280*720 37.50 50.00 74.250 HDTV 720P 50Hz 10 1920*1080 28.125 50.00 74.250 HDTV 1080I 50Hz, 11 1920*1080 33.72 59.94 74.176 HDTV 1080I 12 1920*1080 33.75 60.00 74.25 HDTV 1080I 13 1920*1080 56.25 50 148.5 HDTV 1080P 14 1920*1080 67.43 59.94 148.5 HDTV 1080P 15 1920*1080 67.50 60.00 148.5 HDTV 1080P 5.2. HDMI Input (PC) No Resolution H-freq.(kHz) V-freq.(Hz) Pixel clock(MHz) Proposed 1 640*350 31.468 70.09 25.17 EGA 2 720*400 31.469 70.08 28.32 DOS 3 640*480 31.469 59.94 25.17 VESA(VGA) 4 800*600 37.879 60.31 40 VESA(SVGA) 5 1024*768 48.363 60.00 65 VESA(XGA) 6 1360*768 47.712 60.015 84.75 VESA(WXGA) 7 1152*864 54.348 60.053 80 VESA 8 1280*1024 63.981 60.020 109.00 SXGA 9 1920*1080 67.5 60 158.40 WUXGA(Reduced Blanking) 10 3840*2160 54 24.00 297.00 UDTV 2160P 11 3840*2160 56.25 25.00 297.00 UDTV 2160P 12 3840*2160 67.5 30.00 297.00 UDTV 2160P 13 4096*2160 53.95 23.97 296.703 UDTV 2160P 14 4096*2160 54 24 297 UDTV 2160P Copyright © LG Electronics. Inc. All rights reserved. Only for training and service purposes -7- Remarks Support to HDMI-PC LGE Internal Use Only 5.3. HDMI Input (DTV) No Resolution H-freq.(kHz) V-freq.(Hz) Pixel clock(MHz) Proposed 1 640*480 31.469 59.94 25.125 SDTV 480P 2 640*480 31.5 60.00 25.125 SDTV 480P 3 720*480 15.73 59.94 13.500 SDTV, DVD 480I(525I) 4 720*480 15.75 60.00 13.514 SDTV, DVD 480I(525I) 5 720*576 15.625 50.00 13.500 SDTV, DVD 576I(625I) 50Hz 6 720*480 31.47 59.94 27 SDTV 480P 7 720*480 31.5 60.00 27.027 SDTV 480P 8 720*576 31.25 50.00 27 SDTV 576P 9 1280*720 44.96 59.94 74.176 HDTV 720P 10 1280*720 45 60.00 74.25 HDTV 720P Spec. out but display 11 1280*720 37.5 50.00 74.25 HDTV 720P 12 1920*1080 28.125 50.00 74.25 HDTV 1080I 13 1920*1080 33.72 59.94 74.176 HDTV 1080I 14 1920*1080 33.75 60.00 74.25 HDTV 1080I 15 1920*1080 26.97 23.976 63.296 HDTV 1080P 16 1920*1080 27.00 24.000 63.36 HDTV 1080P 17 1920*1080 33.71 29.97 79.120 HDTV 1080P 18 1920*1080 33.75 30.00 79.20 HDTV 1080P 19 1920*1080 56.25 50.00 148.5 HDTV 1080P 20 1920*1080 67.432 59.94 148.350 HDTV 1080P 21 1920*1080 67.5 60.00 148.50 HDTV 1080P 22 3840*2160 53.95 23.98 296.703 UDTV 2160P 23 3840*2160 54 24.00 297.00 UDTV 2160P 24 3840*2160 56.25 25.00 297.00 UDTV 2160P 25 3840*2160 61.43 29.97 296.703 UDTV 2160P 26 3840*2160 67.5 30.00 297.00 UDTV 2160P 27 3840*2160 112.5 50.00 594 UDTV 2160P When HDMI1,2,3 UHD DEEP COLOUR ON 28 3840*2160 134.86 59.94 593.407 UDTV 2160P When HDMI1,2,3 UHD DEEP COLOUR ON 29 3840*2160 135 60.00 594 UDTV 2160P When HDMI1,2,3 UHD DEEP COLOUR ON 30 4096*2160 53.95 23.98 296.703 UDTV 2160P 31 4096*2160 54 24.00 297 UDTV 2160P 32 4096*2160 56.25 25.00 297 UDTV 2160P 33 4096*2160 61.43 29.97 296.703 UDTV 2160P 34 4096*2160 67.5 30.00 297 UDTV 2160P 35 4096*2160 112.5 50.00 594 UDTV 2160P When HDMI1,2,3 UHD DEEP COLOUR ON 36 4096*2160 134.86 59.94 593.407 UDTV 2160P When HDMI1,2,3 UHD DEEP COLOUR ON 37 4096*2160 135 60.00 594 UDTV 2160P When HDMI1,2,3 UHD DEEP COLOUR ON Copyright © LG Electronics. Inc. All rights reserved. Only for training and service purposes -8- LGE Internal Use Only 6. 3D Mode(3D supported mode manually) 6.1. RF Input No Resolution H-freq.(kHz) V-freq.(Hz) Pixel clock(MHz) Proposed Remarks 1 1280*720 37.500 50 74.25 HDTV 720P 2D to 3D, Side by Side, Top & Bottom 2 1920*1080 28.125 50 74.25 HDTV 1080I 2D to 3D, Side by Side, Top & Bottom 6.2. HDMI Input 6.2.1. HDMI1.4/2.0 (3D supported mode manually) No Resolution H-freq(kHz) V-freq.(Hz) Pixel clock (MHz) Proposed 1 720*480 31.5 60 27.03 SDTV 480P 2 720*576 31.25 50 27 SDTV 576P 3 1280*720 45.00 60.00 74.25 HDTV 720P 37.500 50 74.25 HDTV 720P 4 1920*1080 33.75 60.00 74.25 HDTV 1080I 28.125 50.00 74.25 HDTV 1080I 5 1920*1080 27.00 24.00 74.25 HDTV 1080P 28.12 25 74.25 HDTV 1080P 33.75 30.00 74.25 HDTV 1080P 67.50 60.00 148.5 HDTV 1080P 6 3840*2160 4096*2160 56.250 50 148.5 HDTV 1080P 53.95 23.976 296.703 HDTV 2160P 54 24.00 297.00 HDTV 2160P 56.25 25.00 297.00 HDTV 2160P 61.43 29.970 296.703 HDTV 2160P 67.5 30.00 297.00 HDTV 2160P 7 3840*2160 112.5 50 594 HDTV 2160P 8 4096*2160 135 60 594 HDTV 2160P Copyright © LG Electronics. Inc. All rights reserved. Only for training and service purposes -9- 3D input proposed mode 2D to 3D, Side by Side(Half), Top & Bottom 2D to 3D, Top & Bottom, Side by Side(half) 2D to 3D, Top & Bottom(half), Side by Side(half), When HDMI1,2,3 UHD DEEP COLOUR ON LGE Internal Use Only 6.2.2. HDMI 1.4b (3D supported mode automatically) No 1 Resolution H-freq(kHz) V-freq.(Hz) Pixel clock(MHz) VIC 3D input proposed mode Proposed 640*480 31.469 / 31.5 59.94/ 60 25.125/25.2 1 Top-and-Bottom Side-by-side(half) Secondary(SDTV 480P) Secondary(SDTV 480P) 62.938/63 59.94/ 60 50.35/50.4 1 Frame packing Secondary(SDTV 480P) 31.469 / 31.5 59.94 / 60 27.00/27.03 2,3 Top-and-Bottom Side-by-side(half) Secondary(SDTV 480P) Secondary(SDTV 480P) 62.938/63 59.94 / 60 54/54.06 2,3 Frame packing Secondary(SDTV 480P) 31.25 50 27 17,18 Top-and-Bottom Side-by-side(half) Secondary(SDTV 576P) 62.5 50 54 17,18 Frame packing Secondary(SDTV 576P) 2 720*480 3 1280*720 4 1920*1080 15.625 50 27 21 TFrame packing Top-and-Bottom Side-by-side(half) Secondary(SDTV 576I) Secondary(SDTV 576I) Secondary(SDTV 576I) 5 1920*1080 37.500 50 74.25 19 Top-and-Bottom Side-by-side(half) Primary(HDTV 720P) Primary(HDTV 720P) 44.96 / 45 59.94 / 60 74.17/74.25 4 Top-and-Bottom Side-by-side(half) Primary(HDTV 720P) Primary(HDTV 720P) 75 50 148.5 19 Frame packing Primary(HDTV 720P) 89.91/90 59.94 / 60 148.35/148.5 4 Side-by-side(Full) Primary(HDTV 720P) 28.125 50.00 74.25 20 Top-and-Bottom Side-by-side(half) Secondary(HDTV 1080I) Primary(HDTV 1080I) 33.72 / 33.75 59.94 / 60 74.17/74.25 5 Top-and-Bottom Side-by-side(half) Secondary(HDTV 1080I) Primary(HDTV 1080I) 56.25 50.00 148.5 20 Frame packing Primary(HDTV 1080I) 67.432/67.50 59.94 / 60 148.35/148.5 5 Frame packing Primary(HDTV 1080I) 26.97 / 27 23.97 / 24 74.17/74.25 32 Top-and-Bottom Side-by-side(half) Primary(HDTV 1080P) Primary(HDTV 1080P) 28.125 25 74.25 33 Top-and-Bottom Side-by-side(half) Secondary(HDTV 1080P) Secondary(HDTV 1080P) 33.716 / 33.75 29.976 / 30.00 74.18/74.25 34 Top-and-Bottom Side-by-side(half) Primary(HDTV 1080P) Secondary(HDTV 1080P) 43.94/54 23.97 / 24 148.35/148.5 32 Frame packing Primary(HDTV 1080P) 56.25 25 148.5 33 Frame packing Secondary(HDTV 1080P) 67.432 / 67.5 29.976 / 30 148.35/148.5 34 Frame packing Primary(HDTV 1080P) 56.250 50 148.5 31 Top-and-Bottom Side-by-side(half) Primary(HDTV 1080P) Secondary(HDTV 1080P) 67.43 / 67.5 59.94 / 60 148.35/148.50 16 Top-and-Bottom Side-by-side(half) Primary(HDTV 1080P) Secondary(HDTV 1080P) 6 7 1920*1080 1920*1080 Copyright © LG Electronics. Inc. All rights reserved. Only for training and service purposes - 10 - LGE Internal Use Only 6.2.3. HDMI-PC Input (3D) (3D supported mode manually) No Resolution H-freq.(kHz) V-freq.(Hz) Pixel clock(MHz) Proposed Remarks 1 1024*768 48.36 60 65 HDTV 768P 2D to 3D, Side by Side(half), Top & Bottom 2 1920*1080 47.71 60 85.5 HDTV 1080P 2D to 3D, Side by Side(half), Top & Bottom 3 3840*2160 67.500 60 148.50 HDTV 2160P 54 24.00 297.00 2D to 3D, Side by Side(half), Top & Bottom HDTV 2160P 2D to 3D, Side by Side(half), Top & Bottom 56.25 25.00 297.00 4 4096*2160 67.5 30.00 297.00 5 4096*2160 54 24 297.00 6 Others - - - 2D to 3D, Top & Bottom(half), Side by Side(half) 640*350 720*400 640*480 800*600 1152*864 2D to 3D, Side by Side(half), Top & Bottom 6.2.4. Component Input ( 3D) (3D supported mode manually) No Resolution H-freq.(kHz) V-freq.(Hz) Pixel clock(MHz) Proposed Remarks 1 1280*720 37.5 50 74.25 HDTV 720P 2 1280*720 45.00 60.00 74.25 HDTV 720P 3 1280*720 44.96 59.94 74.176 HDTV 720P 2D to 3D, Side by Side(half), Top & Bottom 4 1920*1080 33.75 60.00 74.25 HDTV 1080I 5 1920*1080 33.72 59.94 74.176 HDTV 1080I 6 1920*1080 28.12 50 74.25 HDTV 1080I 7 1920*1080 67.500 60 148.50 HDTV 1080P 8 1920*1080 67.432 59.94 148.352 HDTV 1080P 9 1920*1080 27.000 24.000 74.25 HDTV 1080P 10 1920*1080 28.12 25 74.25 HDTV 1080P 11 1920*1080 56.25 50 74.25 HDTV 1080P 12 1920*1080 26.97 23.976 74.176 HDTV 1080P 13 1920*1080 33.75 30.000 74.25 HDTV 1080P 14 1920*1080 33.71 29.97 74.176 HDTV 1080P Copyright © LG Electronics. Inc. All rights reserved. Only for training and service purposes - 11 - LGE Internal Use Only 6.2.5. USB – Movie (3D) (3D supported mode manually) No Resolution H-freq.(kHz) V-freq.(Hz) Pixel clock(MHz) 3D input proposed mode 1 Under 704x480 - - - 2D to 3D 2 Over 704x480 Under 1080P interlaced - - - 2D to 3D, Side by Side(Half), Top & Bottom 3 Over 704x480 Under 1080P progressive - 50 / 60 - 2D to 3D, Side by Side(Half), Top & Bottom, - others - Over 2160P - 24/25/30 - 4 2D to 3D, Side by Side(Half), Top & Bottom 6.2.6. USB, DLNA -Photo (3D) (3D supported mode manually) No Resolution H-freq.(kHz) V-freq.(Hz) Pixel clock(MHz) 3D input proposed mode 1 Under 320x240 - - - 2D to 3D 2 Over 320x240 - - - 2D to 3D, Side by Side(Half), Top & Bottom 6.2.7. USB, DLNA (3D) (3D supported mode automatically) No Resolution H-freq.(kHz) V-freq.(Hz) Pixel clock(MHz) 3D input proposed mode 1 1080p 33.75 30 74.25 2 2160p 67.5 30 297 Side by Side(Half), Top & Bottom, Side by Side(Full), Frame Sequential, MPO(Photo), JPS(Photo) 6.2.8. Miracast, Widi (3D supported mode manually) No Resolution H-freq.(kHz) V-freq.(Hz) Pixel clock(MHz) 3D input proposed mode 1 1024*768p - 30/60 - 2D to 3D 2 1280*720p - 30/60 - 3 1920*1080p - 30/60 - 4 Others - - - 2D to 3D * Remark: 3D Input mode No. Side by Side Top & Bottom Checkerboard Single Frame Sequential Frame Packing Row Interleaving Column Interleaving 1 2D to 3D Copyright © LG Electronics. Inc. All rights reserved. Only for training and service purposes - 12 - LGE Internal Use Only ADJUSTMENT INSTRUCTION 1. Application This spec. sheet applies to EA62E Chassis applied OLED TV all models manufactured in TV factory 4. Automatic Adjustment 4.1. ADC Calibration (1) Enter the ADC Calibration in ADJ Menu (2) Check the ‘Internal’ at ADC Type and push Start button. (3) Check ‘ OK ‘ 2. Specification (1) Because this is not a hot chassis, it is not necessary to use an isolation transformer. However, the use of isolation transformer will help protect test instrument. (2) Adjustment must be done in the correct order. (3) The adjustment must be performed in the circumstance of 25 ± 5 ºC of temperature and 65±10% of relative humidity if there is no specific designation (4) The input voltage of the receiver must keep 100~240V, 50/60Hz (5) The receiver must be operated for about 5 minutes prior to the adjustment when module is in the circumstance of over 15 ºC In case of keeping module is in the circumstance of 0°C, it should be placed in the circumstance of above 15°C for 2 hours In case of keeping module is in the circumstance of below -20°C, it should be placed in the circumstance of above 15°C for 3 hours. 4.2. MAC address D/L , CI+ key D/L , Widevine key D/L, ESN D/L, HDCP20 D/L ※ Caution When still image is displayed for a period of 20 minutes or longer (especially where W/B scale is strong. Digital pattern 13ch and/or Cross hatch pattern 09ch), there can some afterimage in the black level area 3. Adjustment items Connect: USB port Communication Prot connection ▪ Com 1,2,3,4 and 115200(Baudrate) Mode check: Online Only ▪ check the test process DETECT -> MAC -> ESN -> Widevine -> CI -> HDCP20 ▪ Play : Press Enter key ▪ Result: Ready, Test, OK or NG ▪ Printer Out (MAC Address Label) 3.1. Main PCBA Adjustments ▪ MAC Address Download ▪ ADC adjustment : 480i Comp1, 1920*1080 Comp1 ▪ EDID/DDC download - A bove adjustment items can be also performed in Final Assembly if needed. Adjustment items in both PCBA and final assembly tages can be checked by using the INSTART Menu -> 1.ADJUST CHECK 3.2. Final assembly adjustment ▪White Balance adjustment ▪ RS-232C functionality check ▪ PING Test ▪ Factory Option setting per destination ▪ Ship-out mode setting (In-Stop) ▪ GND and HI-POT test 3.3. Etc ▪ Ship-out mode ▪ Service Option Default ▪ USB Download(S/W Update, Option, Service only) ▪ ISP Download(Option) Copyright © LG Electronics. Inc. All rights reserved. Only for training and service purposes - 13 - LGE Internal Use Only 4.3. LAN Inspection 4.4. LAN PORT INSPECTION(PING TEST) Connect SET -> LAN port == PC -> LAN Port 4.3.1. Equipment & Condition ▪ Each other connection to LAN Port of IP Hub and Jig SET PC 4.4.1 Equipment setting (1) Play the LAN Port Test PROGRAM. (2) Input IP set up for an inspection to Test Program. *IP Number : 12.12.2.2 4.3.2. LAN inspection solution 4.4.2. LAN PORT inspection (PING TEST) (1) Play the LAN Port Test Program. (2) connect each other LAN Port Jack. (3) Play Test (F9) button and confirm OK Message. (4) remove LAN CABLE ▪ LAN Port connection with PCB ▪ Network setting at MENU Mode of TV ▪ setting automatic IP ▪ Setting state confirmation - If automatic setting is finished, you confirm IP and MAC Address. 4.5. Model name & Serial number Download 4.3.3. WIDEVINE Key Inspection 4.5.1. Model name & Serial number D/L ▪ Press “P-ONLY” key of service remocon.(Baud rate : 115200 bps) ▪ Connect RS-232C Signal to USB Cable to USB. ▪ Write Serial number by use USB port. ▪ Must check the serial number at Instart menu. ▪ WIDEVINE Key Inspection - Confirm Key input Data at the “IN START” MENU Mode 4.5.2. Method & notice (1) Serial number D/L is using of scan equipment. (2) S etting of scan equipment operated by Manufacturing Technology Group. (3) Serial number D/L must be conformed when it is produced in production line, because serial number D/L is mandatory by D-book 4.0 ※ Manual Download (Model Name and Serial Number) If the TV set is downloaded By OTA or Service man, Sometimes model name or serial number is initialized.( Not always) There is impossible to download by bar code scan, so It need Manual download. a. Press the ‘instart’ key of ADJ remote controller. b. Go to the menu ‘7.Model Number D/L’ like below photo. c. Input the Factory model name or Serial number like photo. d. C heck the model name Instart menu -> Factory name displayed e. Check the Diagnostics (DTV country only) -> Buyer model displayed Copyright © LG Electronics. Inc. All rights reserved. Only for training and service purposes - 14 - LGE Internal Use Only 4.6. WIFI MAC ADDRESS CHECK 5.2.4. EDID DATA ■ Using RS232 Command Command Transmission ▪ Reference - HDMI1 ~ HDMI3 - In the data of EDID, bellows may be different by Input mode Set ACK [A][l][][Set ID][][20][Cr] [O][K][x] or [N][G] 00 01 02 03 04 05 06 07 00 01 02 03 04 05 06 07 ■ check the menu on in-start 5. Manual Adjustment 5.1. ADC adjustment is not needed because of OTP(Auto ADC adjustment) 5.2. EDID (The Extended Display Identification Data) / DDC (Display Data Channel) download 5.2.1. Overview It is a VESA regulation. A PC or a MNT will display an optimal resolution through information sharing without any necessity of user input. It is a realization of “Plug and Play”. 5.2.2. Equipment ▪ Since embedded EDID data is used, EDID download JIG, HDMI cable and D-sub cable are not need. ▪ Adjust remocon 0 1 00 FF c 0F 50 01 01 8A 00 58 2C 3E 1E 2 FF 01 54 01 40 45 88 3 FF 03 A1 01 84 00 3C 4 FF 80 08 01 63 40 00 5 FF A0 00 01 00 84 0A 6 FF 5A 31 08 00 63 20 7 00 78 40 E8 1E 00 20 8 1E 0A 45 00 02 00 20 d 02 03 4E F1 58 61 60 10 1F 20 21 22 15 01 5D 5E 5F 65 f f 02 03 04 01 40 FF E3 05 C0 00 E5 0E 60 61 65 80 18 71 1C 16 20 58 2C 25 66 21 50 B0 51 00 1B 30 40 00 1E 00 00 00 00 00 00 00 9 6D EE 40 30 3A 1E 20 A B C D a 91 61 F2 80 00 20 E F 99 81 B0 2D 00 26 80 58 40 3A b A3 40 70 18 00 20 54 71 5A 71 00 4C 40 80 38 FD d 01 e1 04 13 05 14 03 02 12 66 f F0 66 00 70 00 28 E3 40 36 00 10 06 84 00 00 38 07 63 40 00 10 01 00 84 00 26 01 00 63 00 36 1D 9E 00 e ⓐ Product ID ⓑ Serial No: Controlled on production line. ⓒ Month, Year: Controlled on production line: ex) Monthly : ‘01’ -> ‘01’ Year : ‘2015’ -> ‘19 ⓓ Model Name(Hex): LGTV ⓔ Checksum(LG TV): Changeable by total EDID data. ⓕ Vendor Specific(HDMI) * DTS Checksum (HDMI 1/2/3/4) Input HDMI Deep Color On FFh (Checksum) HDMI Deep Color Off FFh (Checksum) HDMI1 9F 65 9F C0 HDMI2 9F 55 9F B0 HDMI3 9F 45 9F A0 HDMI4 (E6 only) 9F 35 9F 90 5.2.3. Download method (1) Press Adj. key on the Adj. R/C, then select “12.EDID D/L”. By pressing Enter key, enter EDID D/L menu. (2) Select [Start] button by pressing Enter key, HDMI1 / HDMI2 / HDMI3 are Writing and display OK or NG. Copyright © LG Electronics. Inc. All rights reserved. Only for training and service purposes - 15 - LGE Internal Use Only # DTS HDMI1 (C/S: 0x9F, 0x65) – HDMI UHD Deep On Case EDID Block 0, Bytes 0-127 0x00 0x01 0x02 0x03 0x04 0x05 0x06 0x07 0x08 0x09 0x0A 0x0B 0x0C 0x0D 0x0E 0x0F 0x00 0xFF 0xFF 0xFF 0xFF 0xFF 0xFF 0x00 0x1E 0x6D 0x01 0x00 0x01 0x01 0x01 0x01 0x01 0x01 0x1A 0x01 0x03 0x80 0xA0 0x5A 0x78 0x0A 0xEE 0x91 0xA3 0x54 0x4C 0x99 0x26 0x02 0x0F 0x50 0x54 0xA1 0x08 0x00 0x31 0x40 0x45 0x40 0x61 0x40 0x71 0x40 0x81 0x80 0x03 0x01 0x01 0x01 0x01 0x01 0x01 0x08 0xE8 0x00 0x30 0xF2 0x70 0x5A 0x80 0xB0 0x58 0x04 0x8A 0x00 0x40 0x84 0x63 0x00 0x00 0x1E 0x02 0x3A 0x80 0x18 0x71 0x38 0x2D 0x40 0x05 0x58 0x2C 0x45 0x00 0x40 0x84 0x63 0x00 0x00 0x1E 0x00 0x00 0x00 0xFD 0x00 0x3A 0x06 0x3E 0x1E 0x88 0x3C 0x00 0x0A 0x20 0x20 0x20 0x20 0x20 0x20 0x00 0x00 0x00 0xFC 0x07 0x00 0x4C 0x47 0x20 0x54 0x56 0x0A 0x20 0x20 0x20 0x20 0x20 0x20 0x20 0x01 0x9F 0x00 0x01 0x02 0x03 0x04 0x05 0x00 0x02 0x03 0x49 0xF1 0x50 0x01 0x5F 0x66 0x62 0x63 0x64 0x02 0x03 0x0C 0x00 0x10 0x03 0x01 0xFC 0x18 0x10 0x04 0x00 0xE3 0x0F 0x05 0x20 0x58 0x06 0x00 0x1B 0x07 0x00 0x00 0x00 EDID Block 1, Bytes 128-255 0x06 0x07 0x08 0x09 0x0A 0x0B 0x0C 0x0D 0x0E 0x0F 0x61 0x10 0x29 0x3D 0x04 0x05 0x03 0x02 0x20 0x22 0x01 0x5D 0x5E 0x06 0xC0 0x15 0x07 0x50 0x09 0x57 0x07 0x75 0x00 0xB8 0x16 0x67 0x3C 0x20 0xC0 0x87 0x01 0x02 0x03 0x04 0x01 0x40 0xD8 0x5D 0xC4 0x01 0x78 0x80 0x03 0xE3 0x05 0xC0 0x01 0x10 0xE3 0x06 0x07 0x01 0x01 0x1D 0x80 0x18 0x71 0x1C 0x16 0x2C 0x25 0x30 0x40 0x00 0x40 0x84 0x63 0x00 0x00 0x9E 0x66 0x21 0x50 0xB0 0x51 0x70 0x36 0x00 0x40 0x84 0x63 0x00 0x00 0x1E 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x65 HDMI2 (C/S: 0x9F, 0x55) – HDMI UHD Deep On Case EDID Block 0, Bytes 0-127 0x00 0x01 0x02 0x03 0x04 0x05 0x06 0x07 0x08 0x09 0x0A 0x0B 0x0C 0x0D 0x0E 0x0F 0x00 0xFF 0xFF 0xFF 0xFF 0xFF 0xFF 0x00 0x1E 0x6D 0x01 0x00 0x01 0x01 0x01 0x01 0x01 0x01 0x1A 0x01 0x03 0x80 0xA0 0x5A 0x78 0x0A 0xEE 0x91 0xA3 0x54 0x4C 0x99 0x26 0x02 0x0F 0x50 0x54 0xA1 0x08 0x00 0x31 0x40 0x45 0x40 0x61 0x40 0x71 0x40 0x81 0x80 0x03 0x01 0x01 0x01 0x01 0x01 0x01 0x08 0xE8 0x00 0x30 0xF2 0x70 0x5A 0x80 0xB0 0x58 0x04 0x8A 0x00 0x40 0x84 0x63 0x00 0x00 0x1E 0x02 0x3A 0x80 0x18 0x71 0x38 0x2D 0x40 0x05 0x58 0x2C 0x45 0x00 0x40 0x84 0x63 0x00 0x00 0x1E 0x00 0x00 0x00 0xFD 0x00 0x3A 0x06 0x3E 0x1E 0x88 0x3C 0x00 0x0A 0x20 0x20 0x20 0x20 0x20 0x20 0x00 0x00 0x00 0xFC 0x07 0x00 0x4C 0x47 0x20 0x54 0x56 0x0A 0x20 0x20 0x20 0x20 0x20 0x20 0x20 0x01 0x9F 0x00 EDID Block 1, Bytes 128-255 0x00 0x01 0x02 0x03 0x04 0x05 0x06 0x07 0x08 0x09 0x0A 0x0B 0x0C 0x0D 0x0E 0x0F 0x00 0x02 0x03 0x49 0xF1 0x50 0x61 0x10 0x04 0x05 0x03 0x02 0x20 0x22 0x01 0x5D 0x5E 0x01 0x5F 0x66 0x62 0x63 0x64 0x29 0x3D 0x06 0xC0 0x15 0x07 0x50 0x09 0x57 0x07 0x75 0x02 0x03 0x0C 0x00 0x20 0x00 0xB8 0x3C 0x20 0xC0 0x87 0x01 0x02 0x03 0x04 0x01 0x40 0x03 0x01 0xFC 0x18 0x10 0x16 0x67 0xD8 0x5D 0xC4 0x01 0x78 0x80 0x03 0xE3 0x05 0xC0 0x04 0x00 0xE3 0x0F 0x01 0x10 0xE3 0x06 0x07 0x01 0x01 0x1D 0x80 0x18 0x71 0x1C 0x16 0x05 0x20 0x58 0x2C 0x25 0x00 0x40 0x84 0x63 0x00 0x00 0x9E 0x66 0x21 0x50 0xB0 0x51 0x06 0x00 0x1B 0x30 0x40 0x70 0x36 0x00 0x40 0x84 0x63 0x00 0x00 0x1E 0x00 0x00 0x00 0x07 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x55 Copyright © LG Electronics. Inc. All rights reserved. Only for training and service purposes - 16 - LGE Internal Use Only HDMI3 (C/S: 0x9F, 0x45) – HDMI UHD Deep On Case EDID Block 0, Bytes 0-127 0x00 0x01 0x02 0x03 0x04 0x05 0x06 0x07 0x08 0x09 0x0A 0x0B 0x0C 0x0D 0x0E 0x0F 0x00 0xFF 0xFF 0xFF 0xFF 0xFF 0xFF 0x00 0x1E 0x6D 0x01 0x00 0x01 0x01 0x01 0x01 0x01 0x01 0x1A 0x01 0x03 0x80 0xA0 0x5A 0x78 0x0A 0xEE 0x91 0xA3 0x54 0x4C 0x99 0x26 0x02 0x0F 0x50 0x54 0xA1 0x08 0x00 0x31 0x40 0x45 0x40 0x61 0x40 0x71 0x40 0x81 0x80 0x03 0x01 0x01 0x01 0x01 0x01 0x01 0x08 0xE8 0x00 0x30 0xF2 0x70 0x5A 0x80 0xB0 0x58 0x04 0x8A 0x00 0x40 0x84 0x63 0x00 0x00 0x1E 0x02 0x3A 0x80 0x18 0x71 0x38 0x2D 0x40 0x05 0x58 0x2C 0x45 0x00 0x40 0x84 0x63 0x00 0x00 0x1E 0x00 0x00 0x00 0xFD 0x00 0x3A 0x06 0x3E 0x1E 0x88 0x3C 0x00 0x0A 0x20 0x20 0x20 0x20 0x20 0x20 0x00 0x00 0x00 0xFC 0x07 0x00 0x4C 0x47 0x20 0x54 0x56 0x0A 0x20 0x20 0x20 0x20 0x20 0x20 0x20 0x01 0x9F 0x00 EDID Block 1, Bytes 128-255 0x00 0x01 0x02 0x03 0x04 0x05 0x06 0x07 0x08 0x09 0x0A 0x0B 0x0C 0x0D 0x0E 0x0F 0x00 0x02 0x03 0x49 0xF1 0x50 0x61 0x10 0x04 0x05 0x03 0x02 0x20 0x22 0x01 0x5D 0x5E 0x01 0x5F 0x66 0x62 0x63 0x64 0x29 0x3D 0x06 0xC0 0x15 0x07 0x50 0x09 0x57 0x07 0x75 0x02 0x03 0x0C 0x00 0x30 0x00 0xB8 0x3C 0x20 0xC0 0x87 0x01 0x02 0x03 0x04 0x01 0x40 0x03 0x01 0xFC 0x18 0x10 0x16 0x67 0xD8 0x5D 0xC4 0x01 0x78 0x80 0x03 0xE3 0x05 0xC0 0x04 0x00 0xE3 0x0F 0x01 0x10 0xE3 0x06 0x07 0x01 0x01 0x1D 0x80 0x18 0x71 0x1C 0x16 0x05 0x20 0x58 0x2C 0x25 0x00 0x40 0x84 0x63 0x00 0x00 0x9E 0x66 0x21 0x50 0xB0 0x51 0x06 0x00 0x1B 0x30 0x40 0x70 0x36 0x00 0x40 0x84 0x63 0x00 0x00 0x1E 0x00 0x00 0x00 0x07 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x45 0x09 0x0A 0x0B 0x0C 0x0D 0x0E 0x0F HDMI4 (C/S: 0x9F, 0x35) – HDMI UHD Deep On Case EDID Block 0, Bytes 0-127 0x00 0x01 0x02 0x03 0x04 0x05 0x06 0x07 0x08 0x00 0x00 0xFF 0xFF 0xFF 0x01 0x01 0x1A 0x01 0x03 0xFF 0xFF 0xFF 0x00 0x1E 0x6D 0x01 0x00 0x01 0x01 0x01 0x01 0x80 0xA0 0x5A 0x78 0x0A 0xEE 0x91 0xA3 0x54 0x4C 0x99 0x26 0x02 0x0F 0x50 0x54 0x03 0x01 0x01 0x01 0xA1 0x08 0x00 0x31 0x40 0x45 0x40 0x61 0x40 0x71 0x40 0x81 0x80 0x01 0x01 0x01 0x08 0xE8 0x00 0x30 0xF2 0x70 0x5A 0x80 0xB0 0x58 0x04 0x8A 0x00 0x05 0x58 0x2C 0x40 0x84 0x63 0x00 0x00 0x1E 0x02 0x3A 0x80 0x18 0x71 0x38 0x2D 0x40 0x45 0x00 0x40 0x84 0x63 0x00 0x00 0x1E 0x00 0x00 0x00 0xFD 0x00 0x3A 0x06 0x3E 0x07 0x00 0x1E 0x88 0x3C 0x00 0x0A 0x20 0x20 0x20 0x20 0x20 0x20 0x00 0x00 0x00 0xFC 0x4C 0x47 0x20 0x54 0x56 0x0A 0x20 0x20 0x20 0x20 0x20 0x20 0x20 0x01 0x9F 0x00 0x01 0x02 0x03 0x04 0x05 0x00 0x01 0x02 0x03 0x49 0xF1 0x50 0x5F 0x66 0x62 0x63 0x64 0x02 0x03 0x03 0x0C 0x00 0x40 0x01 0xFC 0x18 0x10 0x04 0x00 0xE3 0x0F 0x05 0x20 0x58 0x2C 0x06 0x00 0x1B 0x07 0x00 0x00 EDID Block 1, Bytes 128-255 0x06 0x07 0x08 0x09 0x0A 0x0B 0x0C 0x0D 0x0E 0x0F 0x61 0x10 0x29 0x3D 0x04 0x05 0x03 0x02 0x20 0x22 0x01 0x5D 0x5E 0x06 0xC0 0x15 0x07 0x50 0x09 0x57 0x07 0x75 0x00 0xB8 0x16 0x67 0x3C 0x20 0xC0 0x87 0x01 0x02 0x03 0x04 0x01 0x40 0xD8 0x5D 0xC4 0x01 0x78 0x80 0x03 0xE3 0x05 0xC0 0x01 0x10 0x25 0x00 0xE3 0x06 0x07 0x01 0x01 0x1D 0x80 0x18 0x71 0x1C 0x16 0x40 0x84 0x63 0x00 0x00 0x9E 0x66 0x21 0x50 0xB0 0x51 0x30 0x40 0x70 0x36 0x00 0x40 0x84 0x63 0x00 0x00 0x1E 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x35 Copyright © LG Electronics. Inc. All rights reserved. Only for training and service purposes - 17 - LGE Internal Use Only HDMI1 (C/S: 0x9F, 0xC0) – HDMI UHD Deep Off Case EDID Block 0, Bytes 0-127 0x00 0x01 0x02 0x03 0x04 0x05 0x06 0x07 0x08 0x09 0x0A 0x0B 0x0C 0x0D 0x0E 0x0F 0x00 0xFF 0xFF 0xFF 0xFF 0xFF 0xFF 0x00 0x1E 0x6D 0x01 0x00 0x01 0x01 0x01 0x01 0x01 0x01 0x1A 0x01 0x03 0x80 0xA0 0x5A 0x78 0x0A 0xEE 0x91 0xA3 0x54 0x4C 0x99 0x26 0x02 0x0F 0x50 0x54 0xA1 0x08 0x00 0x31 0x40 0x45 0x40 0x61 0x40 0x71 0x40 0x81 0x80 0x03 0x01 0x01 0x01 0x01 0x01 0x01 0x08 0xE8 0x00 0x30 0xF2 0x70 0x5A 0x80 0xB0 0x58 0x04 0x8A 0x00 0x40 0x84 0x63 0x00 0x00 0x1E 0x02 0x3A 0x80 0x18 0x71 0x38 0x2D 0x40 0x05 0x58 0x2C 0x45 0x00 0x40 0x84 0x63 0x00 0x00 0x1E 0x00 0x00 0x00 0xFD 0x00 0x3A 0x06 0x3E 0x1E 0x88 0x3C 0x00 0x0A 0x20 0x20 0x20 0x20 0x20 0x20 0x00 0x00 0x00 0xFC 0x07 0x00 0x4C 0x47 0x20 0x54 0x56 0x0A 0x20 0x20 0x20 0x20 0x20 0x20 0x20 0x01 0x9F 0x00 0x01 0x02 0x03 0x04 0x05 0x06 0x07 0x08 0x09 0x0A 0x0B 0x0C 0x0D 0x0E 0x0F 0x00 0x02 0x03 0x3D 0xF1 0x50 0x61 0x10 0x04 0x05 0x03 0x02 0x20 0x22 0x01 0x5D 0x5E 0x01 0x5F 0x66 0x62 0x63 0x64 0x29 0x3D 0x06 0xC0 0x15 0x07 0x50 0x09 0x57 0x07 0x75 0x02 0x03 0x0C 0x00 0x10 0x00 0xB8 0x3C 0x20 0xC0 0x87 0x01 0x02 0x03 0x04 0x01 0x40 0x03 0x01 0xFC 0x18 0x10 0x16 0xE3 0x0E 0x61 0x66 0xE3 0x06 0x07 0x01 0x01 0x1D 0x80 0x04 0x18 0x71 0x1C 0x16 0x20 0x58 0x2C 0x25 0x00 0x40 0x84 0x63 0x00 0x00 0x9E 0x66 0x05 0x21 0x50 0xB0 0x51 0x00 0x1B 0x30 0x40 0x70 0x36 0x00 0x40 0x84 0x63 0x00 0x00 0x06 0x1E 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x07 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0xC0 0x09 0x0A 0x0B 0x0C 0x0D 0x0E 0x0F 0x00 EDID Block 1, Bytes 128-255 HDMI2 (C/S: 0x9F, 0xB0) – HDMI UHD Deep Off Case EDID Block 0, Bytes 0-127 0x00 0x01 0x02 0x03 0x04 0x05 0x06 0x07 0x08 0x00 0x00 0xFF 0xFF 0xFF 0x01 0x01 0x1A 0x01 0x03 0xFF 0xFF 0xFF 0x00 0x1E 0x6D 0x01 0x00 0x01 0x01 0x01 0x01 0x80 0xA0 0x5A 0x78 0x0A 0xEE 0x91 0xA3 0x54 0x4C 0x99 0x26 0x02 0x0F 0x50 0x54 0xA1 0x08 0x00 0x31 0x40 0x45 0x40 0x61 0x40 0x71 0x40 0x81 0x80 0x03 0x01 0x01 0x04 0x8A 0x00 0x01 0x01 0x01 0x01 0x08 0xE8 0x00 0x30 0xF2 0x70 0x5A 0x80 0xB0 0x58 0x40 0x84 0x63 0x00 0x00 0x1E 0x02 0x3A 0x80 0x18 0x71 0x38 0x2D 0x40 0x05 0x58 0x2C 0x06 0x3E 0x1E 0x45 0x00 0x40 0x84 0x63 0x00 0x00 0x1E 0x00 0x00 0x00 0xFD 0x00 0x3A 0x88 0x3C 0x00 0x0A 0x20 0x20 0x20 0x20 0x20 0x20 0x00 0x00 0x00 0xFC 0x07 0x00 0x4C 0x47 0x20 0x54 0x56 0x0A 0x20 0x20 0x20 0x20 0x20 0x20 0x20 0x01 0x9F 0x00 0x01 0x02 0x03 0x04 0x05 0x00 0x02 0x03 0x3D 0xF1 0x50 0x01 0x5F 0x66 0x62 0x63 0x64 0x02 0x03 0x0C 0x00 0x20 0x03 0x01 0xFC 0x18 0x10 0x04 0x18 0x71 0x1C 0x16 0x05 0x21 0x50 0xB0 0x51 0x06 0x1E 0x00 0x00 0x07 0x00 0x00 0x00 EDID Block 1, Bytes 128-255 0x06 0x07 0x08 0x09 0x0A 0x0B 0x0C 0x0D 0x0E 0x0F 0x61 0x10 0x29 0x3D 0x04 0x05 0x03 0x02 0x20 0x22 0x01 0x5D 0x5E 0x06 0xC0 0x15 0x07 0x50 0x09 0x57 0x07 0x75 0x00 0xB8 0x16 0xE3 0x3C 0x20 0xC0 0x87 0x01 0x02 0x03 0x04 0x01 0x40 0x0E 0x61 0x66 0xE3 0x06 0x07 0x01 0x01 0x1D 0x80 0x20 0x00 0x58 0x2C 0x25 0x00 0x40 0x84 0x63 0x00 0x00 0x9E 0x66 0x1B 0x30 0x40 0x70 0x36 0x00 0x40 0x84 0x63 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0xB0 Copyright © LG Electronics. Inc. All rights reserved. Only for training and service purposes - 18 - LGE Internal Use Only HDMI3 (C/S: 0x9F, 0xA0) – HDMI UHD Deep Off Case EDID Block 0, Bytes 0-127 0x00 0x01 0x02 0x03 0x04 0x05 0x06 0x07 0x08 0x09 0x0A 0x0B 0x0C 0x0D 0x0E 0x0F 0x00 0xFF 0xFF 0xFF 0xFF 0xFF 0xFF 0x00 0x1E 0x6D 0x01 0x00 0x01 0x01 0x01 0x01 0x01 0x01 0x1A 0x01 0x03 0x80 0xA0 0x5A 0x78 0x0A 0xEE 0x91 0xA3 0x54 0x4C 0x99 0x26 0x02 0x0F 0x50 0x54 0xA1 0x08 0x00 0x31 0x40 0x45 0x40 0x61 0x40 0x71 0x40 0x81 0x80 0x03 0x01 0x01 0x01 0x01 0x01 0x01 0x08 0xE8 0x00 0x30 0xF2 0x70 0x5A 0x80 0xB0 0x58 0x04 0x8A 0x00 0x40 0x84 0x63 0x00 0x00 0x1E 0x02 0x3A 0x80 0x18 0x71 0x38 0x2D 0x40 0x05 0x58 0x2C 0x45 0x00 0x40 0x84 0x63 0x00 0x00 0x1E 0x00 0x00 0x00 0xFD 0x00 0x3A 0x06 0x3E 0x1E 0x88 0x3C 0x00 0x0A 0x20 0x20 0x20 0x20 0x20 0x20 0x00 0x00 0x00 0xFC 0x07 0x00 0x4C 0x47 0x20 0x54 0x56 0x0A 0x20 0x20 0x20 0x20 0x20 0x20 0x20 0x01 0x9F 0x00 0x01 0x02 0x03 0x04 0x05 0x06 0x07 0x08 0x09 0x0A 0x0B 0x0C 0x0D 0x0E 0x0F 0x00 0x02 0x03 0x3D 0xF1 0x50 0x61 0x10 0x04 0x05 0x03 0x02 0x20 0x22 0x01 0x5D 0x5E 0x01 0x5F 0x66 0x62 0x63 0x64 0x29 0x3D 0x06 0xC0 0x15 0x07 0x50 0x09 0x57 0x07 0x75 0x02 0x03 0x0C 0x00 0x30 0x00 0xB8 0x3C 0x20 0xC0 0x87 0x01 0x02 0x03 0x04 0x01 0x40 0x03 0x01 0xFC 0x18 0x10 0x16 0xE3 0x0E 0x61 0x66 0xE3 0x06 0x07 0x01 0x01 0x1D 0x80 0x04 0x18 0x71 0x1C 0x16 0x20 0x58 0x2C 0x25 0x00 0x40 0x84 0x63 0x00 0x00 0x9E 0x66 0x05 0x21 0x50 0xB0 0x51 0x00 0x1B 0x30 0x40 0x70 0x36 0x00 0x40 0x84 0x63 0x00 0x00 0x06 0x1E 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x07 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0xA0 0x09 0x0A 0x0B 0x0C 0x0D 0x0E 0x0F 0x00 EDID Block 1, Bytes 128-255 HDMI4 (C/S: 0x9F, 0x90) – HDMI UHD Deep Off Case EDID Block 0, Bytes 0-127 0x00 0x01 0x02 0x03 0x04 0x05 0x06 0x07 0x08 0x00 0x00 0xFF 0xFF 0xFF 0x01 0x01 0x1A 0x01 0x03 0xFF 0xFF 0xFF 0x00 0x1E 0x6D 0x01 0x00 0x01 0x01 0x01 0x01 0x80 0xA0 0x5A 0x78 0x0A 0xEE 0x91 0xA3 0x54 0x4C 0x99 0x26 0x02 0x0F 0x50 0x54 0x03 0x01 0x01 0x01 0xA1 0x08 0x00 0x31 0x40 0x45 0x40 0x61 0x40 0x71 0x40 0x81 0x80 0x01 0x01 0x01 0x08 0xE8 0x00 0x30 0xF2 0x70 0x5A 0x80 0xB0 0x58 0x04 0x8A 0x00 0x05 0x58 0x2C 0x40 0x84 0x63 0x00 0x00 0x1E 0x02 0x3A 0x80 0x18 0x71 0x38 0x2D 0x40 0x45 0x00 0x40 0x84 0x63 0x00 0x00 0x1E 0x00 0x00 0x00 0xFD 0x00 0x3A 0x06 0x3E 0x07 0x00 0x1E 0x88 0x3C 0x00 0x0A 0x20 0x20 0x20 0x20 0x20 0x20 0x00 0x00 0x00 0xFC 0x4C 0x47 0x20 0x54 0x56 0x0A 0x20 0x20 0x20 0x20 0x20 0x20 0x20 0x01 0x9F 0x00 0x01 0x02 0x03 0x04 0x05 0x00 0x01 0x02 0x03 0x3D 0xF1 0x50 0x5F 0x66 0x62 0x63 0x64 0x02 0x03 0x03 0x0C 0x00 0x40 0x01 0xFC 0x18 0x10 0x04 0x18 0x71 0x1C 0x16 0x05 0x21 0x50 0xB0 0x51 0x06 0x1E 0x00 0x00 0x07 0x00 0x00 0x00 EDID Block 1, Bytes 128-255 0x06 0x07 0x08 0x09 0x0A 0x0B 0x0C 0x0D 0x0E 0x0F 0x61 0x10 0x29 0x3D 0x04 0x05 0x03 0x02 0x20 0x22 0x01 0x5D 0x5E 0x06 0xC0 0x15 0x07 0x50 0x09 0x57 0x07 0x75 0x00 0xB8 0x16 0xE3 0x3C 0x20 0xC0 0x87 0x01 0x02 0x03 0x04 0x01 0x40 0x0E 0x61 0x66 0xE3 0x06 0x07 0x01 0x01 0x1D 0x80 0x20 0x00 0x58 0x2C 0x25 0x00 0x40 0x84 0x63 0x00 0x00 0x9E 0x66 0x1B 0x30 0x40 0x70 0x36 0x00 0x40 0x84 0x63 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x00 0x90 Copyright © LG Electronics. Inc. All rights reserved. Only for training and service purposes - 19 - LGE Internal Use Only 5.2.5. Green Eye Inspection Guide (Step 1) Turn on the TV set. (Step 2) P ress “EYE” button on the Adjustment remote controller. 5.3.3. Equipment (1) Color Analyzer: CA-210 (NCG: CH 9 / WCG: CH12 / LED: CH14 / OLED : CH : 17) (2) A dj. Computer (During auto adj., RS-232C protocol is needed) (3) Adjust Remocon (4) V ideo Signal Generator MSPG-925F 720p/204-Gray (Model: 217, Pattern: 49) ※ Color Analyzer Matrix should be calibrated using CS-1000 5.3.4. Equipment connection Co lo r Analyzer (Step 3) Block the Intelligent Sensor module on the front C/A about 6 seconds. When the “Sensor Data” is lower than 20, you can see the “OK” message => If it doesn’t show “OK” message, the Sensor Module is defected one. You have to replace that with a good one. RS -232C Probe Co m p ut er RS -232C RS -232C Pat t ern Generat o r Signal Source * If TV internal pattern is used, not needed 5.3.5. Adjustment Command (Protocol) (1) RS-232C Command used during auto-adj RS-232C COMMAND (Step 4) After check the “OK” message come out, take out your hand from the Sensor module. => Check “Backlight” value change from “0” to “100” or not. If it doesn’t change the value, the sensor is also defected one. DATA ID Wb 00 00 Begin White Balance adj. Wb 00 ff End White Balance adj. (internal pattern disappears ) (2) Adjustment Map 5.3. Manual White balance Adjustment Adj. item 5.3.1. W/B adj. Objective & How-it-works (1) Objective: To reduce each Panel’s W/B deviation (2) How-it-works: When R/G/B gain in the OSD is at 192, it means the panel is at its Full Dynamic Range. In order to prevent saturation of Full Dynamic range and data, one of R/G/B is fixed at 192, and the other two is lowered to find the desired value. (3) Adj. condition: normal temperature 1) Surrounding Temperature: 25 ± 5 ºC 2) Warm-up time: About 5 Min 3) Surrounding Humidity: 20% ~ 80% 4) Before White balance adjustment, Keep power on status, don’t power off Cool Copyright © LG Electronics. Inc. All rights reserved. Only for training and service purposes - 20 - Command (lower case ASCII) Data Range (Hex.) Default (Decimal) CMD1 CMD2 MIN MAX R Gain j g 00 C0 172 G Gain j h 00 C0 172 B Gain j i 00 C0 192 R Gain j a 00 C0 192 G Gain j b 00 C0 192 B Gain j c 00 C0 192 R Cut G Cut B Cut Medium 5.3.2. Adj. condition and cautionary items (1) Lighting condition in surrounding area surrounding lighting should be lower 10 lux. Try to isolate adj. area into dark surrounding. (2) Probe location: Color Analyzer (CA-210) probe should be within 10cm and perpendicular of the module surface (80°~ 100°) (3) Aging time 1) After Aging Start, Keep the Power ON status during 5 Minutes. 2) In case of LCD, Back-light on should be checked using no signal or Full-white pattern. Explanation CMD R Cut G Cut B Cut Warm R Gain j d 00 C0 192 G Gain j e 00 C0 160 B Gain j f 00 C0 128 R Cut G Cut LGE Internal Use Only 5.3.6. Adjustment method 5.3.6.1. Auto WB calibration (1) Set TV in ADJ mode using P-ONLY key (or POWER ON key) (2) Place optical probe on the center of the display - It need to check probe condition of zero calibration before adjustment. (3) Connect RS-232C Cable (4) Select mode in ADJ Program and begin a adjustment. (5) When WB adjustment is completed with OK message, check adjustment status of pre-set mode (Cool, Medium, Warm) (6) Remove probe and RS-232C cable. ▪ W/B Adj. must begin as start command “wb 00 00” , and finish as end command “wb 00 ff”, and Adj. offset if need 5.3.6.2. OLED White balance table (1) Cool Mode - P urpose : Especially B-gain fix adjust leads to the luminance enhancement. Adjust the color temperature to reduce the deviation of the module color temperature. - P rinciple : To adjust the white balance without the saturation, Adjust the B gain more than 192 ( If R gain or G gain is more than 255 , G gain can adjust less than 192 ) and change the others ( R/G Gain ). - Adjustment mode : mode – Cool ▪ S tandard color coordinate and temperature using CA-210(CH-17) Coordinate Mode X Y Temp △uv Cool 0.277±0.002 0.278±0.002 11000K -0.0030 Medium 0.286±0.002 0.289±0.002 9300K 0.0000 Warm 0.313±0.002 0.329±0.002 6500K +0.0030 5.4. Tool Option setting & Inspection per countries 5.4.1. Overview (1) Tool option selection is only done for models in Non-USA North America due to rating 5.4.2. Country Group selection (1) Press ADJ key on the Adj. R/C, and then select Country Group Menu (2) Depending on destination, select US, then on the lower Country option, select US, CA, MX. Selection is done using +, - KEY 5.5. Magic Motion remote controller Check (2) Medium - P urpose : Adjust the color temperature to reduce the deviation of the module color temperature - P rinciple : To adjust the white balance without the saturation, Fix the B gain to 192 (default data) and decrease the others - Adjustment mode : mode – Medium (3) Warm - P urpose : Adjust the color temperature to reduce the deviation of the module color temperature. - P rinciple : To adjust the white balance without the saturation, Fix the W gain to 192 (default data) and decrease the others. - Adjustment mode : mode – Warm - Equipment : RF Remocon for test, IR-KEY-Code Remocon for test - You must confirm the battery power of RF-Remocon before test (recommend that change the battery per every lot) - Sequence (test) a) If you select the ‘start key(OK)’ on the controller, you can pairing with the TV SET. b) You can check the cursor on the TV Screen, when select the ‘OK Key’ on the controller c) You must remove the pairing with the TV Set by select ‘Mute + OK Key’ on the controller * Applied model Chassis Model Name Magic RF receiver EA62E OLED55/65E6-U Built-in 5.3.7. Reference (White Balance Adj. coordinate and color temperature) (1) Luminance: 204 Gray, 80IRE (2) Standard color coordinate and temperature using CS-1000 (over 26 inch) 5.3.8. Reference (White Balance Adj. coordinate and color temperature) ▪ Luminance: 204 Gray ▪ Standard color coordinate and temperature using CS-1000 (over 26 inch) Mode Coordinate X Y Temp △uv Cool 0.277 0.278 11,000K -0.0030 Medium 0.286 0.289 9300K 0.0000 Warm 0.313 0.329 6500K +0.0030 Copyright © LG Electronics. Inc. All rights reserved. Only for training and service purposes - 21 - LGE Internal Use Only 5.6. 3D pattern test (Pattern Generator MSHG-600, MSPG-6100 [SUPPORT HDMI1.4]) * HDMI mode NO. 872 , pattern No.83 (1) Please input 3D test pattern like below (HDMI mode NO. 872 , pattern No.83) 5.8. HDMI ARC Function Inspection 5.8.1. Test equipment - Optic Receiver Speaker - MSHG-600 (SW: 1220 ↑) - HDMI Cable (for 1.4 version) 5.8.2. Test method (1) Insert the HDMI Cable to the HDMI ARC port from the master equipment (HDMI2) (2) Check the sound from the TV Set (2) When 3D OSD appear automatically , then select green button. (3) Check the Sound from the Speaker or using AV & Optic TEST program (It’s connected to MSHG-600) (3) Don’t wear a 3D Glasses, Check the picture like below 5.9. Tool Option Inspection (1) Press Adj. key on the Adj. R/C, and then check Tool option 5.10. Ship-out mode check (In-stop) ▪ After final inspection, press In-Stop key of the Adj. R/C and check that the unit goes to Stand-by mode 5.7. Option selection per country 5.7.1. Overview ▪ Option selection is only done for models in AJ/JA/IL 5.7.2. Method (1) Press ADJ key on the Adj. R/C, then select Country Group Meun (2) Depending on destination, select Country Group Code or Country Group then on the lower Country option, select US, CA, MX. Selection is done using +, - or ►◄KEY Copyright © LG Electronics. Inc. All rights reserved. Only for training and service purposes - 22 - LGE Internal Use Only 6. GND and Internal Pressure check 6.1. Method (1) GND & Internal Pressure auto-check preparation - Check that Power Cord is fully inserted to the SET. (If loose, re-insert) (2) Perform GND & Internal Pressure auto-check - Unit fully inserted Power cord, Antenna cable and A/V arrive to the auto-check process. - Connect D-terminal to AV JACK TESTER - Auto CONTROLLER(GWS103-4) ON - Perform GND TEST - If NG, Buzzer will sound to inform the operator. - If OK, changeover to I/P check automatically. (Remove CORD, A/V form AV JACK BOX) - Perform I/P test - If NG, Buzzer will sound to inform the operator. - If OK, Good lamp will lit up and the stopper will allow the pallet to move on to next process. 8. USB S/W Download (optional, Service only) (1) Put the USB Stick to the USB socket (2) Automatically detecting update file in USB Stick - If your downloaded program version in USB Stick is lower than that of TV set, it didn’t work. Otherwise USB data is automatically detected. (3) Show the message “Copying files from memory” (4) Updating is staring 6.2. Checkpoint (1) Test voltage - GND: 1.5KV/min at 100mA - SIGNAL: 3KV/min at 100mA (2) TEST time: 1 second (3) TEST POINT - GND Test = POWER CORD GND and SIGNAL CABLE GND. - Hi-pot Test = POWER CORD GND and LIVE & NEUTRAL. (4) LEAKAGE CURRENT: At 0.5mArms (5) Updating Completed, The TV will restart automatically 7. AUDIO output check No 1 2 Item Audio practical max Output, L/R (Distortion=10% max Output) Speaker (8Ω Impedance) Min Typ Max Unit Remark 9 10 12 W 6.07 8.10 10.8 Vrms EQ Off AVL Off Clear Voice Off 9 10 12 W EQ On AVL On Clear Voice On *Measurement condition: (1) RF input: Mono, 1KHz sine wave signal, 100% Modulation (2) CVBS, Component: 1KHz sine wave signal (0.4Vrms) Copyright © LG Electronics. Inc. All rights reserved. Only for training and service purposes - 23 - (6) If your TV is turned on, check your updated version and Tool option. * If downloading version is more high than your TV have, TV can lost all channel data. In this case, you have to channel recover. If all channel data is cleared, you didn’t have a DTV/ ATV test on production line. * After downloading, TOOL OPTION setting is needed again. (1) Push "IN-START" key in service remote controller. (2) Select "Tool Option 1" and Push “OK” button. (3) Punch in the number. (Each model has their number.) LGE Internal Use Only R E A R (H) Tuner Copyright © LG Electronics. Inc. All rights reserved. Only for training and service purposes S I D E - 24 - OCP 1.4A USB3 (2.0) LAN ETHERNET SPDIF OUT OPTIC CVBS/L/R UART RX/TX I2C 0 HDMI MUX USB YPbPr LAN PHY X_TAL 25MHz AMP TI Analog Demod Digital Demod COMP AV H/P (Except N.America) RS232 ReTimer (Parade) OCP 1.4A USB2 (2.0) HDMI2 (2.0) (ARC) HDMI3 (2.0) (Ext EDID) HDMI4 (2.0) (Ext EDID) R E A R MUX (TI) OCP 1.6A USB1 (3.0) HDMI1 (2.0) S I D E P_TS D-Demod : I2C 3 CVBS/SIF IF (+/-) Tuner : I2C 5 X_TAL 24MHz \(Main Clock) IC101 M16 I2S Out I2C 0 VBY1 I2C 4 GM I2C 1 USB_WIFI-BT LM DDR3 1066 X 16 (256MB X 2EA) 51P 41P IR I2C KEY IR/EYE KEY WIFI BLUTOOTH Sub Micom (RENESAS R5F100G) Audio 2 AMP (NTP7515D) 0X56, 0X54 F16 eMMC (8GB) SYSTEM EEPROM (256Kb) DDR3 1066 X 16 (256MB X 2EA) 2133Mbps (1066Mhz) Clock Frequency 20MHz SUB ASSY BLOCK DIAGRAM 1. M16 Block Diagram LGE Internal Use Only Copyright © LG Electronics. Inc. All rights reserved. Only for training and service purposes - 25 - 0xF0 EYE 100Ω IC9000 F16 0x1E P7600 (OLED T-Con) 51PIN VX1 Wafer EYE_I2C_SDA EYE_I2C_SCL 3.3KΩ IC3000 R5F100GEAFB(MICOM) 0x52 IC13501 PS8409(HDMI1_Retimer) 0x18 IC5400 NTP7515D(AMP) 0x56 IC5300 NTP7515D(AMP) 0x54 0Ω 100 Ω 33Ω 100 Ω +3.5V_ST 33pF 33pF 100 Ω 100 Ω 3.3KΩ +3.3V_NORMAL 3.3KΩ +3.3V_NORMAL 3.3KΩ +3.3V_NORMAL I2C_SDA5: AJ21[SDA5] I2C_SCL5: AK21[SCL5] AH12[SCL2] AH11[SDA2] I2C_SCL2: I2C_SDA2: I2C_SDA4: AJ12[SDA4] I2C_SCL4: AK12[SCL4] I2C_SDA1: AJ11[SDA1] I2C_SCL1: AK11[SCL1] I2C_SDA3: AJ20[SDA3] I2C_SCL3: AK20[SCL3] I2C_SDA0: AH13[SDA0] I2C_SCL0: AJ13[SCL0] IC101 M16 1.8KΩ +3.3V_TU 3.3KΩ +3.3V_NORMAL 2.7KΩ +3.3V_TU 33Ω 33Ω 33Ω 33Ω 47pF 18pF Cap Ready Tuner 0xC0 IC102 NVRAM 0xA0 TUNER (Demod) 0xCA IC6900 LNB 0x10 Device address 2. M16 I2C Map LGE Internal Use Only Copyright © LG Electronics. Inc. All rights reserved. Only for training and service purposes 24V 3.5V_ST [OLED_E6 Main] 3.5V ST-BY 3A *F16 - 26 - IC1500 1.5V DDR DC DC 3A IC1500 1.5V DDR DC DC 3A IC9400 1.5V DDR DCDC 3A IC9300 0.9V_F16 DC DC 10A IC1400 3.3V Normal 6A IC1600 5V Normal 6A IC4101 WiFi/BT IR/EYEETC IC2000 0.9V_COREDC DC 10A IC7200 RS-232 IC1800 1.8V IO DC DC 3A IC2100 0.9V_CPU DC DC 3A 12V IC5201 WOL POWER IC3000 MICOM *F16 DCDC LDO SOC-F16 HDMI Retiemr SPI FLASH AMP NVRAM SOC-M16 0.9V DDR&C4TX LDO 2A 3. Power Block Diagram LGE Internal Use Only Copyright © LG Electronics. Inc. All rights reserved. Only for training and service purposes - 27 [ CVBS ] 9 [ SIF ] 8 [ DIF_N ] 7 [ DIF_P ] 6 [I2C_SDA5_RF] 5 [I2C_SCL5_RF] 4 [ DIF_AGC ] 3 [ NC_1 ] 2 [ +3.3V ] 1 TDJH-H301F 1KΩ +3.3V_TU 10 Ω 10 Ω IF_AGC TU_CVBS 0.1uF TUNER IF FILTER 1.8KΩ +3.3V_TUNER I2C_SCL5 I2C_SDA5 TU_CVBS_TU TU_SIF_TU IF_N_TU IF_P_TU IF_AGC_TU +3.3V_LNA_TU +3.3V_TU TU_CVBS ADC_I_INN ADC_I_INP 33 Ω 470 Ω AN29 [CVBS_IN1] AN32 [AAD_ADC_SIF] AL32 [DMD_ADC_INN] AL33 [DMD_ADC_INP] AK21 [SCL5] AJ21 [SDA5] AK32 [IFAGC] SIC M16 4. Tuner Diagram LGE Internal Use Only - 28 - IC101 M16 [SCL2] [SDA2] [TX_LOCKN] 2K@30p Vx1 2 Lane OSD [VBY1_TXN[8]~[9] [VBY1_RXP[8]~[9] I2CS_SDA2/SCL2 Vx1_LOCKn_O/V SPI_CS SPI_DO SPI_DI SPI_CK 4K@60p Vx1 8 Lane Video [VBY1_TXN[0]~[7] [VBY1_RXP[0~[7] Serial Flash (64MB) FLASH_WP SPI_CS SPI_DO SPI_DI SPI_CK [I2C_SCL_S] [I2C_SDA_S] [GPIO16] [GPIO17] [TX_VBY1_TXLOCKN] [VBY1_TXAN[0]~[7] [VBY1_TXAP[0]~[7] I2CS_SDA2/SCL2 [V_Vx1_RXLOCKN] [VBY1_RXN[8]~[9] [VBY1_RXP[8]~[9] [PORES_N] [VBY1_TXBN[0]~[7] [VBY1_TXBP[0]~[7] IC9000 F16 [VBY1_RXN[0]~[7] [VBY1_RXP[0]~[7] [MSPI_CS_M MSPI_MOSI_M MSPI_MISO_M MSPI_SCK_M] [XTALI] [XTALO] [EPI] (EO,GCLK,MCLK,VST) DATA_FORMAT_0/1 LOCKn_IN Vx1 8 Lane 51P Vx1 8 Lane 41P F16_RESET_MICOM (MICOM PORT #24) X_TAL 24MHz IC3000 MICOM EPI CONTROL 41P Wafer Copyright © LG Electronics. Inc. All rights reserved. Only for training and service purposes 51P Wafer DDR3 1066 X 16 (64MB X 3EA) 5. F16 Block Diagram LGE Internal Use Only EXPLODED VIEW IMPORTANT SAFETY NOTICE AS1 120 A22 A10 AG1 200 700 820 530 LV1 540 710 LV2 521 812 400 811 900 Many electrical and mechanical parts in this chassis have special safety-related characteristics. These parts are identified by in the Schematic Diagram and EXPLODED VIEW. It is essential that these special safety parts should be replaced with the same components as recommended in this manual to prevent Shock, Fire, or other Hazards. Do not modify the original design without permission of manufacturer. Copyright © LG Electronics. Inc. All rights reserved. Only for training and service purposes - 29 - LGE Internal Use Only ASSEMBLY / DISASSEMBLY ■ OLED55/65E6 Disassembly Guide 1. Disassemble Stand FAB30016131 (M4*20mm, Black) 4EA (1) Remove the screws (4EA) (2) Grasp the top&bottom side( (3) Separate the stand ) and pull in the direction of arrow( ) 2. Disassemble Power Cord Bracket FAB30006104 (M4*10mm, Black) 1EA (1) Remove the screw (1EA) (2) Lift the power cord and separate the power cord bracket (3) Separate the power cord and board Copyright © LG Electronics. Inc. All rights reserved. Only for training and service purposes - 30 - LGE Internal Use Only 3. Disassemble Back Cover FAB30006104 (M4*10mm, Black) 4EA (1) Remove the screws (4EA) (2) Grasp the left side of back cover and lift the back cover (3) Separate the back cover 4. Disassemble Back Cover FAB30016103 (M4*12mm, Black) 4EA FAB32418704 (M3*5.5mm, Gray) 6EA (1) Remove the screws (10EA) (2) Separate the speaker box assy Copyright © LG Electronics. Inc. All rights reserved. Only for training and service purposes - 31 - LGE Internal Use Only 5. Disassemble Stand Supporter Bracket FAB31639801(M4*10mm, Black) 4EA (1) Remove the screws (4EA) (2) Separate the stand supporter bracket 6. Disassemble IR Bracket & Separate the Cable (1) Separate the cable (2) Remove the screw (1EA) (3) Separate the IR bracket (1) (2) Copyright © LG Electronics. Inc. All rights reserved. Only for training and service purposes (3) - 32 - LGE Internal Use Only 7. Disassemble Bottom Deco - 55E6 FAB31639801(M4*10mm, Black) 6EA - 65E6 FAB31639801(M4*10mm, Black) 8EA (1) Remove the screws (2) Separate the fixer (End of left & right side) (3) Grasp the center of bottom deco and push in the direction of front (4) Separate the bottom deco after lift it Copyright © LG Electronics. Inc. All rights reserved. Only for training and service purposes - 33 - LGE Internal Use Only 8. Disassemble Speaker Box Top - 55E6 FAB31639801(M4*10mm, Black) 11EA - 65E6 FAB31639801(M4*10mm, Black) 13EA (1) Remove the screws (2) Lift the speaker box top after grasp the center (3) Lift the speaker box top after grasp the end side (4) Separate speaker box top after remove the cable through the hole Copyright © LG Electronics. Inc. All rights reserved. Only for training and service purposes - 34 - LGE Internal Use Only 9. Disassemble Wifi Bracket FAB31639801(M4*10mm, Black) 1EA (1) Push the wifi cable in the direction of bottom side and disconnect it from the latch (2) Remove the screw (1EA) (3) Grasp and Lift the wifi bracket and separate it Copyright © LG Electronics. Inc. All rights reserved. Only for training and service purposes - 35 - LGE Internal Use Only 10. Disassemble Joystick Bracket FAB31639801(M4*10mm, Black) 1EA (1) Remove the screw (1EA) (2) Pull the joystick bracket in direction of front (3) Remove the jog from the hole (4) Grasp and Lift the joystick bracket and separate it Copyright © LG Electronics. Inc. All rights reserved. Only for training and service purposes - 36 - LGE Internal Use Only TROUBLE SHOOTING GUIDE Copyright 2016 LG Electronics Inc. All rights reserved. Only for training and service purposes LGE Internal Use Only Contents of Standard Repair Process No. Error symptom (High category) Error symptom (Mid category) Page 1 No video/Normal audio 1 2 No video/No audio 2 Picture broken/ Freezing 3 4 Color error 4 5 Vertical/Horizontal bar, residual image, light spot, external device color error 5 6 No power 6 Off when on, off while viewing, power auto on/off 7 No audio/Normal video 8 9 Wrecked audio/discontinuation/noise 9 10 Remote control & Local switch checking 10 11 MR15R operating checking 11 12 Wifi operating checking 12 13 External device recognition error 13 3 A. Video error B. Power error 7 8 Remarks C. Audio error D. Function error 14 E. Noise Circuit noise, mechanical noise 14 15 F. Exterior error Exterior defect 15 First of all, Check whether there is SVC Bulletin in GSCS System for these model. Copyright 2016 LG Electronics Inc. All rights reserved. Only for training and service purposes LGE Internal Use Only Standard Repair Process Error symptom OLED TV A. Video error Established date No video/ Normal audio Revised date 1/16 First of all, Check whether all of cables between board is inserted properly or not. (Main B/D↔ Power B/D, LVDS Cable, Speaker Cable, IR B/D Cable,,,) ☞A9 ☞A1 No video Normal audio Normal audio Y Check Back Light On with naked eye N Move to No video/No audio Y On Check Power Board 24V, 12V,3.5V etc. N ☞A9 Y Replace T-con/Main Board or module And Adjust VCOM N Repair Power Board or parts Check Power Board 24V output Normal voltage Normal voltage Y Replace Inverter or module End N Repair Power Board or parts ※Precaution ☞A4 & A2 Always check & record S/W Version and White Balance value before replacing the Main Board Replace Main Board Re-enter White Balance value 1 Copyright 2016 LG Electronics Inc. All rights reserved. Only for training and service purposes LGE Internal Use Only Standard Repair Process OLED TV Error symptom A. Video error Established date No video/ No audio Revised date 2/16 ☞A9 No Video/ No audio Check various voltages of Power Board ( 3.5V,12V,20V or 24V…) Normal voltage? Y N Check and replace MAIN B/D End Replace Power Board and repair parts 2 Copyright 2016 LG Electronics Inc. All rights reserved. Only for training and service purposes LGE Internal Use Only Standard Repair Process Error symptom OLED TV ☞ A3 Check RF Signal level Normal Signal? Y A. Video error Established date Picture broken/ Freezing Revised date 3/16 . By using Digital signal level meter . By using Diagnostics menu on OSD ( All Settings→ Channels → Channel Tuning → Manual Tuning → Check the Signal ) - Signal strength (Normal : over 50%) - Signal Quality (Normal: over 50%) Check whether other equipments have problem or not. (By connecting RF Cable at other equipment) → DVD Player ,Set-Top-Box, Different maker TV etc` N ☞ A4 Check RF Cable Connection 1. Reconnection 2. Install Booster Normal Picture? Y Check S/W Version N N Check Tuner soldering Y Close N Y N Normal Picture? SVC Bulletin? S/W Upgrade Contact with signal distributor or broadcaster (Cable or Air) Normal Picture? Y N Replace Main B/D Y Close Close 3 Copyright 2016 LG Electronics Inc. All rights reserved. Only for training and service purposes LGE Internal Use Only Standard Repair Process OLED TV Error symptom Established date Color error Revised date 4/16 ☞ A7 ☞A6 Check color by input -External Input -COMPONENT -AV -HDMI A. Video error Color error? N Y ※ Check and replace Link Cable (V by one) and contact condition Color error? Y Color error? Replace Main B/D Y Replace module N N End Check error color input mode External Input/ Component error Check external device and cable External device Y /Cable normal Replace Main/T-con B/D N Request repair for external device/cable N HDMI error Check external device and cable External device Y /Cable normal Replace Main/T-con B/D 4 Copyright 2016 LG Electronics Inc. All rights reserved. Only for training and service purposes LGE Internal Use Only Standard Repair Process OLED TV Error symptom A. Video error Established date Vertical / Horizontal bar, residual image, light spot, external device color error Revised date 5/16 Vertical/Horizontal bar, residual image, light spot Replace Module ☞A6 ☞ A7 Check color condition by input -External Input -Component -HDMI Screen Y normal? Check external device connection condition Y Normal? Check and replace Link Cable N N Screen N normal? Y Request repair for external device Replace module N End Screen normal? Replace Main/T-con B/D (adjust VCOM) For LGD panel Y Replace Main B/D End For other panel External device screen error-Color error Check S/W Version Check N version Y External Input error Component error S/W Upgrade Normal screen? Check screen condition by input -External Input -Component -HDMI/DVI HDMI/ DVI N Y End Connect other external device and cable (Check normal operation of External Input, Component, RGB and HDMI/DVI by connecting Jig, pattern Generator ,Set-top Box etc. Connect other external device and cable (Check normal operation of External Input, Component, RGB and HDMI/DVI by connecting Jig, pattern Generator ,Set-top Box etc. N Screen normal? Replace Main/T-con B/D Y Request repair for external device Y Screen normal? N Replace Main /T-con B/D 5 Copyright 2016 LG Electronics Inc. All rights reserved. Only for training and service purposes LGE Internal Use Only Standard Repair Process OLED TV Error symptom B. Power error Established date No power Revised date ☞A8 Check Logo LED 6/16 ☞A9 DC Power on by pressing Power Key On Remote control Y Power LED On? . Stand-By: Red or Turn On N . Operating: Turn Off Normal N operation? Check Power On ‘”High” OK? Y Replace Power B/D Y Check Power cord was inserted properly Replace Main B/D ☞A9 Measure voltage of each output of Power B/D N Normal? Y Y ※ Close Check ST-BY 3.5V Normal Y voltage? ☞A9 Normal voltage? Y Replace Main B/D N Replace Power B/D N Replace Power B/D 6 Copyright 2016 LG Electronics Inc. All rights reserved. Only for training and service purposes LGE Internal Use Only Standard Repair Process OLED TV Error symptom B. Power error Established date Off when on, off while viewing, power auto on/off Revised date 7/16 Check outlet ☞A10 Check A/C cord Error? N Check Power Off Mode CPU Abnormal Normal? Replace Main B/D Y End N Check for all 3- phase power out Y Abnormal 1 ☞A9 Fix A/C cord & Outlet and check each 3 phase out (If Power Off mode is not displayed) Check Power B/D voltage ※ Caution Check and fix exterior of Power B/D Part * Please refer to the all cases which can be displayed on power off mode. Replace Power B/D Normal voltage? Y Replace Main B/D N Replace Power B/D Status Power off List "POWER_OFF_BY_REMOTE_KEY" "POWER_OFF_BY_OFF_TIMER" "POWER_OFF_BY_SLEEP_TIMER" "POWER_OFF_BY_INSTOP" "POWER_OFF_BY_AUTO_OFF" Normal "POWER_OFF_BY_ON_TIMER" "POWER_OFF_BY_RS232C" "POWER_OFF_BY_RESREC" "POWER_OFF_BY_RECEND" "POWER_OFF_BY_SW_DW" "POWER_OFF_BY_UNKNOWN" Abnormal "POWER_OFF_BY_CPU_ABN" Power Power Power Power Power Power Power Power Power Power Power Power off off off off off off off off off off off off Explanation by REMOTE CONTROL by OFF TIMER by SLEEP TIMER by INSTOP KEY by AUTO OFF by ON TIMER by RS232C by Reservated Record by End of Recording by S/W Download by unknown status except listed case by CPU Abnormal 7 Copyright 2016 LG Electronics Inc. All rights reserved. Only for training and service purposes LGE Internal Use Only Standard Repair Process OLED TV Error symptom C. Audio error Established date No audio/ Normal video Revised date ☞A12+A9 ☞A11 No audio Screen normal Check user menu > Speaker off 8/16 N Off Check audio B+ 24V of Power Board Normal voltage Y N Cancel OFF Check Speaker disconnection Y Replace Power Board and repair parts N Disconnection Replace MAIN Board End Y Replace Speaker 8 Copyright 2016 LG Electronics Inc. All rights reserved. Only for training and service purposes LGE Internal Use Only Standard Repair Process OLED TV Error symptom C. Audio error Established date Wrecked audio/ discontinuation/noise Revised date 9/16 → abnormal audio/discontinuation/noise is same after “Check input signal” compared to No audio Check input signal -RF -External Input signal Wrecked audio/ Discontinuation/ Noise for all audio Signal normal? ☞A12+A9 Check and replace speaker and connector Check audio B+ Voltage (24V) Y Y Wrecked audio/ Discontinuation/ Noise only for D-TV N Normal voltage? Replace Main B/D N Wrecked audio/ Discontinuation/ Noise only for Analog (When RF signal is not received) Request repair to external cable/ANT provider (In case of External Input signal error) Check and fix external device Replace Power B/D Replace Main B/D Wrecked audio/ Discontinuation/ Noise only for External Input Connect and check other external device Normal audio? End N Y Check and fix external device 9 Copyright 2016 LG Electronics Inc. All rights reserved. Only for training and service purposes LGE Internal Use Only Standard Repair Process OLED TV Established date D. Function error Error symptom Remote control & Local switch checking Revised date 10/16 1. Remote control(R/C) operating error ☞A13 ☞A13 Check R/C itself Operation Check & Repair Cable connection Connector solder Normal Y operating? N Normal operating? N Y Check R/C Operating When turn off light in room Check & Replace Baterry of R/C If R/C operate, Explain the customer cause is interference from light in room. Y Normal operating? Replace Main B/D ☞A13 Check B+ 3.5V On Main B/D ☞A9 Normal Voltage? Y Check IR Output signal N Check 3.5v on Power B/D Replace Power B/D or Replace Main B/D (Power B/D don’t have problem) Close Normal Signal? Y N Repair/Replace IR B/D Close N Replace R/C 10 Copyright 2016 LG Electronics Inc. All rights reserved. Only for training and service purposes LGE Internal Use Only Standard Repair Process OLED TV Established date D. Function error Error symptom MR16 operating checking Revised date 11/15 2. MR16 (Magic Remocon) operating error ☞A4 Check the INSTART menu RF Receiver ver is “00.00”? N Check MR16 itself Operation Normal Y operating? Press the wheel N ☞A14 Y Y Check & Replace Battery of MR16 Check & Repair RF assy connection Y Normal operating? ☞A4 RF Receiver ver is “00.00”? N Close Turn off/on the set and press the wheel Is show ok N message? Close Close Is show ok message? N N Press the back key about 5sec Y Y Replace MR16 Close Down load the Firmware •If you conduct the loop at 3times, change the MR16 * INSTART MENU12.RF Remocon Test3. Firmware download 11 Copyright 2016 LG Electronics Inc. All rights reserved. Only for training and service purposes LGE Internal Use Only Standard Repair Process OLED TV Established date D. Function error Error symptom Wifi operating checking Revised date 12/16 3.Wifi operating error ☞A4 Check the INSTART menu ☞A15 Wi-Fi Mac value is “NG”? N Check the Wifi wafer 1pin Normal Voltage? N Replace Main B/D Y ☞A15 Y Check & Repair Wifi cable connection Close ☞A4 Wi-Fi Mac value is “NG”? N Close Y Change the Wifi assy 12 Copyright 2016 LG Electronics Inc. All rights reserved. Only for training and service purposes LGE Internal Use Only Standard Repair Process OLED TV Check input signal Error symptom Y Signal input? D. Function error Established date External device recognition error Revised date Check technical information - Fix information - S/W Version Technical information? N Check and fix external device/cable N External Input and Component Recognition error 14/16 Replace Main B/D Y Fix in accordance with technical information HDMI/ DVI, Optical Recognition error Replace Main B/D 13 Copyright 2016 LG Electronics Inc. All rights reserved. Only for training and service purposes LGE Internal Use Only Standard Repair Process OLED TV Identify nose type Error symptom Circuit noise Mechanical noise E. Noise Established date Circuit noise, mechanical noise Revised date Check location of noise 15/16 Replace PSU Check location of noise ※ When the nose is severe, replace the module (For models with fix information, upgrade the S/W or provide the description) ※ Mechanical noise is a natural phenomenon, and apply the 1st level description. When the customer does not agree, apply the process by stage. ※ Describe the basis of the description in “Part related to nose” in the Owner’s Manual. OR ※ If there is a “Tak Tak” noise from the cabinet, refer to the KMS fix information and then proceed as shown in the solution manual (For models without any fix information, provide the description) 14 Copyright 2016 LG Electronics Inc. All rights reserved. Only for training and service purposes LGE Internal Use Only Standard Repair Process OLED TV F. Exterior defect Error symptom Zoom part with exterior damage Exterior defect Module damage Replace module Cabinet damage Replace cabinet Remote controller damage Stand dent Established date Revised date 16/16 Replace remote controller Replace stand 15 Copyright 2016 LG Electronics Inc. All rights reserved. Only for training and service purposes LGE Internal Use Only Contents of Standard Repair Process Detail Technical Manual No. 1 2 Error symptom A. Video error_ No video/Normal audio 3 4 A. Video error_ video error /Video lag/stop 5 Content Page Check Vx1 lock LED light with naked eye A1 Check White Balance value A2 TUNER input signal strength checking method A3 Version checking method A4 Tuner Checking Part A5 6 A. Video error _Vertical/Horizontal bar, residual image, light spot Connection diagram A6 7 A. Video error_ Color error Check Link Cable (EPI) reconnection condition A7 8 <Appendix> Defected Type caused by T-Con/ Inverter/ Module Copyright 2016 LG Electronics Inc. All rights reserved. Only for training and service purposes Exchange Module (1) A-1/2 Exchange Module (2) A-2/2 Remarks LGE Internal Use Only Contents of Standard Repair Process Detail Technical Manual No. Error symptom 9 Content Page Check front display Logo A8 Check power input Voltage & ST-BY 3.5V A9 POWER OFF MODE checking method A10 Checking method in menu when there is no audio A11 Voltage and speaker checking method when there is no audio A12 Remote controller operation checking method A13 Motion Remote operation checking method A14 Wifi operation checking method A15 Tool option changing method A16 Remarks B. Power error_ No power 10 11 12 13 B. Power error_Off when on, off while viewing C. Audio error_ No audio/Normal video 14 15 D. Function error 16 17 E. Etc Copyright 2016 LG Electronics Inc. All rights reserved. Only for training and service purposes LGE Internal Use Only Standard Repair Process Detail Technical Manual LCD TV Error symptom A. Video error_No video/Normal audio Content Check Vx1 lock LED light with naked eye Established date Revised date 2014.12.31 A1 After Remove the Rear Cover, turning on the power and check with the naked eye, Whetheryou can see light from locations. A1 Copyright 2016 LG Electronics Inc. All rights reserved. Only for training and service purposes LGE Internal Use Only Standard Repair Process Detail Technical Manual OLED TV Error symptom A. Video error_No video/Normal audio Content Check White Balance value Established date Revised date A2 Entry method 1. Press the ADJ button on the remote controller for adjustment. 2. Enter into White Balance of item 12. 3. After recording the R, G, B (GAIN, Cut) value of Color Temp (Cool/Medium/Warm), re-enter the value after replacing the MAIN BOARD. A2 Copyright 2016 LG Electronics Inc. All rights reserved. Only for training and service purposes LGE Internal Use Only Standard Repair Process Detail Technical Manual OLED TV Error symptom A. Video error_Video error, video lag/stop Content TUNER input signal strength checking method Established date Revised date A3 All Settings Channels Channel Tuning When the signal is strong, use the attenuator (-10dB, -15dB, -20dB etc.) A3 Copyright 2016 LG Electronics Inc. All rights reserved. Only for training and service purposes LGE Internal Use Only Standard Repair Process Detail Technical Manual OLED TV Error symptom A. Video error_Video error, video lag/stop Version checking method Content Established date Revised date A4 1. Checking method for remote controller for adjustment Version Press the IN-START with the remote controller for adjustment A4 Copyright 2016 LG Electronics Inc. All rights reserved. Only for training and service purposes LGE Internal Use Only Standard Repair Process Detail Technical Manual OLED TV Error symptom A. Video error_Video error, video lag/stop Content TUNER checking part Established date Revised date A5 Checking method: 1. Check the signal strength or check whether the screen is normal when the external device is connected. 2. After measuring each voltage from power supply, finally replace the MAIN BOARD. A5 Copyright 2016 LG Electronics Inc. All rights reserved. Only for training and service purposes LGE Internal Use Only Standard Repair Process Detail Technical Manual OLED TV Error symptom A. Video error _Vertical/Horizontal bar, residual image, light spot Content Connection diagram Established date Revised date A6 As the part connecting to the external input, check the screen condition by signal A6 Copyright 2016 LG Electronics Inc. All rights reserved. Only for training and service purposes LGE Internal Use Only Standard Repair Process Detail Technical Manual OLED TV Error symptom Content A. Video error_Color error Check Link Cable (EPI) reconnection condition Established date Revised date A7 Check the contact condition of the Link Cable, especially dust or mis insertion. A7 Copyright 2016 LG Electronics Inc. All rights reserved. Only for training and service purposes LGE Internal Use Only Appendix : Exchange the Module (1) Vertical abnormal display Crosstalk Brightness difference Press damage Line Dim Crosstalk Un-repairable Cases In this case please exchange the module. Burnt A – 1/2 Copyright 2016 LG Electronics Inc. All rights reserved. Only for training and service purposes LGE Internal Use Only Appendix : Exchange the Module (2) Angle view Color difference Brightness dot noise Half dead Brightness difference Green Noise on power on/off time Line Defect Un-repairable Cases In this case please exchange the module. Mura A – 2/2 Copyright 2016 LG Electronics Inc. All rights reserved. Only for training and service purposes LGE Internal Use Only Standard Repair Process Detail Technical Manual OLED TV Error symptom Content B. Power error _No power Check front display Logo Established date Revised date A8 ST-BY condition: On or Off Power ON condition: Turn Off A8 Copyright 2016 LG Electronics Inc. All rights reserved. Only for training and service purposes LGE Internal Use Only Standard Repair Process Detail Technical Manual OLED TV Error symptom Content B. Power error _No power Check power input voltage and ST-BY 3.5V Established date Revised date A9 Check the DC 24V, 12V, 3.5V. 24Pin(Power Board ↔ Main Board) 1 3 5 7 9 11 13 15 17 19 21 PWR ON DPC 3.5V 3.5V GND 12V 12V 12V GND 24V 24V 2 4 6 8 10 12 14 16 18 20 22 INV CTL PDIM#2 GND 3.5V GND 12V 12V GND 12V_ON 24V 24V 23 GND 24 GND A9 Copyright 2016 LG Electronics Inc. All rights reserved. Only for training and service purposes LGE Internal Use Only Standard Repair Process Detail Technical Manual OLED TV Error symptom B. Power error _Off when on, off whiling viewing Established date Content POWER OFF MODE checking method Revised date A10 Entry method 1. Press the IN-START button of the remote controller for adjustment 2. Check the entry into adjustment item 3(power On/Off Status) A10 Copyright 2016 LG Electronics Inc. All rights reserved. Only for training and service purposes LGE Internal Use Only Standard Repair Process Detail Technical Manual OLED TV Error symptom C. Audio error_No audio/Normal video Content Checking method in menu when there is no audio Established date Revised date A11 Checking method 1. Press the Setting button on the remote controller 2. Select the Sound function of the Menu 3. Select the Sound Out 4. Select TV Speaker A11 Copyright 2016 LG Electronics Inc. All rights reserved. Only for training and service purposes LGE Internal Use Only Standard Repair Process Detail Technical Manual OLED TV Error symptom C. Audio error_No audio/Normal video Content Voltage and speaker checking method when there is no audio ② ② 24Pin(Power Board 1 GND 3 24V 5 24V 7 GND 9 12V 11 12V 13 12V 15 GND 17 3.5V 19 3.5V 21 PDIM#1 23 PWR ON Established date Revised date ↔ Main Board) 2 GND 4 24V 6 24V 8 12V_ON 10 GND 12 12V 14 12V 16 GND 18 3.5V 20 GND 22 PDIM#2 24 INV CTL Checking order when there is no audio A12 ① ③ 1 SPK_R- 2 SPK_R+_ 3 SPK_L- 4 SPK_L+ 5 SPK_R-WF 6 SPK_R+_WF 7 SPK_L-_WF 8 SPK_L+_WF ① Check the contact condition of or 24V connector of Main Board ② Measure the 24V input voltage supplied from Power Board (If there is no input voltage, remove and check the connector) ③ Connect the tester RX1 to the speaker terminal and if you hear the Chik Chik sound when you touch the GND and output terminal, the speaker is normal. A12 Copyright 2016 LG Electronics Inc. All rights reserved. Only for training and service purposes LGE Internal Use Only Standard Repair Process Detail Technical Manual OLED TV Error symptom D. Function error Content Remote controller operation checking method Established date Revised date A13 ③ ② P4001 ① Checking order 1, 2. Check IR cable condition between IR & Main board. 3. Check the st-by 3.5V on the terminal 4 1 2 3 4 5 6 7 8 9 GND N.C. N.C. 3.5V_ST GND LED_R IR GND EYE_SCL 10 EYE_SDA A13 Copyright 2016 LG Electronics Inc. All rights reserved. Only for training and service purposes LGE Internal Use Only Standard Repair Process Detail Technical Manual OLED TV Error symptom Content D. Function error Motion Remote operation checking method Established date Revised date A14 P4001 ③ ① ② 1 2 3 4 5 6 7 8 9 GND N.C. N.C. 3.5V_ST GND LED_R IR GND EYE_SCL 10 EYE_SDA P4002 ③ Checking order 1. 2. 3. 4. Check IR cable condition between IR & Main board. Check WIFI Combo cable condition between WIFI Combo Assy & Main board. Check the st-by 3.5V P4001 on the terminal 4 Check the 3.5V_WIFI P4002 on the terminal 1 1 2 3 4 5 6 7 3.5V_WIFI WIFI_DP WIFI_DM GND WOL/WIFI_POWER_ON 3D_SYNC_RF BT_RESET 8 GND 9 GND 10 KEY1 11 KEY2 12 GND A14 Copyright 2016 LG Electronics Inc. All rights reserved. Only for training and service purposes LGE Internal Use Only Standard Repair Process Detail Technical Manual OLED TV Error symptom D. Function error Content Wifi operation checking method Established date Revised date A15 P4002 ③ ① ② 1 2 3 4 5 6 7 3.5V_WIFI WIFI_DP WIFI_DM GND WOL/WIFI_POWER_ON 3D_SYNC_RF BT_RESET 8 GND 9 GND 10 KEY1 11 KEY2 12 GND Checking order 1, 2. Check Wifi cable condition between Wifi assy & Main board. 3. Check the 3.3V_WIFI on the terminal 1. A15 Copyright 2016 LG Electronics Inc. All rights reserved. Only for training and service purposes LGE Internal Use Only
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