BAFANG 8FUN User manual
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BAFANG 8FUN is a versatile device that combines the functions of an e-bike controller, display, and battery into a single compact unit. It features a backlit LCD display that shows battery level, speed, and other riding data. With its intuitive button layout, you can easily switch between different riding modes, including a walking assistant mode for pushing your e-bike. The 8FUN also has a built-in headlight and taillight for added safety during nighttime riding.
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E-BIKE
CENTRAL MOTOR DRIVE SYSTEM
(SYSTEM TYPE: BDS01)
USER’S GUIDE
Version: V1.0
SUZHOU BAFANG ELECTRIC MOTOR SCIENCE-TECHNOLOGY CO.,LTD
Continuously exceed customer expectations
Thanks for using Bafang products www.szbaf.com
Company Introduction
Suzhou Bafang Electric Motor Science- Technology Co., Ltd is located in Suzhou Industrial Park, at the center of Yangtze River Delta, endowed with convenient transportation for both international and domestic business. Bafang company was founded in 2003, which is a high-tech enterprise of electric drive system, combining design, R&D, manufacturing and sales.
We have more than 260 employees, more than 35 senior engineers in R & D department, be able to accept of various challenging projects. Our well-established quality control system, advanced motor and controller production, and testing equipment, as well as high-level R&D and testing center enable us to deliver high quality products consistently. Now our annual production capacity reaches 1,000,000 sets.
Your dream, our goal!
1
System composition
2
3
Catalog
Central motor
1.1 S cope of application and numbering rule------------5
1.3 Main technical parameters-------------------------------6
1.4 Installation diagram----------------------------------------6
1.5 Installation procedure-------------------------------------8
Display
2.1 Material and waterproof grade------------------------14
2
2.2 Dimension--------------------------------------------------14
2.3 Installation instruction-----------------------------------15
2.4 Button definition------------------------------------------16
2.5 Display Area-----------------------------------------------16
2.6 Power on---------------------------------------------------17
2.7 Adjust--------------------------------------------------------18
2.8 Parameter setting----------------------------------------21
2.9 Power off---------------------------------------------------23
2.10 Malfunction Code---------------------------------------23
3.1 Installation dimension---------------------------------25
System connection diagram 4
Notes 5
After service & warranty 6
4 System connection diagram---------------------------27
5 Notes---------------------------------------------------------28
6 After service & warranty-------------------------------29
Packing list 7
7 Packing list-------------------------------------------------30
4
1 Central motor
★ Can be installed on standard bike frame easily.
★
High starting torque, Max torque≥80Nm, good performance on climbing.
★
Double clutch is used on drive unit, more safety.
★
Speed sensor and torque sensor can be applied, controller integrated.
★
High efficiency, low consumption, long travel mileage.
1.1 Scope of application and numbering rule
Countermark serial number on motor casing as following:
BBS01 36V 250W
15A 25km/h
13010001
1. “BBS01”: motor type(speed sensor);”BBS02”: motor type(speed sensor with coaster brake);”BBT": motor type (torque sensor)
2. “36V”: rated voltage; 250W: rated power.
3. “15A”: limited current, 25km/h: max speed.
4. “1301”: production date, produced in January of 2013.
5. “0001”: serial number.
1.2 Material and waterproof grade
Die-cast aluminum electrophoresis black treatment, working environment temperature:-25℃-55℃, waterproof grade: IP65.
5
Voltage
Limit current
Limit speed
Motor weight
Chain wheel tooth
no-load value
1.3 Main technical parameters
Rated value
DC36V
15A
25KM/H
3.7KG
46T current
( A) speed
(
RPM
)
Output power
(
W) speed
(
RPM
) efficiency
( %) torq ue
( N m) curre nt
(
A)
≤1.0 83±5 250 78±5 ≥80% ≥30 ≤9
Max value
MAX torque
≥80N.m
MAX efficiency
(
%)
≥80%
Above parameters as the default parameters, can be customized according to customer requirements.
1.4 Installation diagram
6
7
left crank
Drive unit
Nut M33 nut screw 2x M6*12 fixing plate
Self-tapping screw 5 x ST3.9 screw 5 x M5*10 chain wheel right crank chain cover
1.5 Installation procedure
1. Open the package and take out the drive unit and accessories;
And check the specification whether it is correct.
2. Fix the chain wheel on drive unit with 5pcs screw M5*10, (see picture 1), then fix chain cover on chain wheel with 5pcs screw
ST3.9.
8
higher surface
5 x M5*10 lower surface
Picture1
3. Fix the drive unit axle tube on frame bottom bracket (see picture
2,picture 3) drive unit axle tube
Picture 2
Left right
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Picture 3 ensure thread of axle tube extend bottom bracket more than 10mm
4.
The surface with teeth of fixing plate towards inside, then fix the plate on drive unit with 2pcs M6*10.(see picture 4,picture 5) the surface with teeth
2xM6 nut of fixing plate
Outside surface without teeth
Picture 4 Picture 5
10
5. Hold the drive unit near to bicycle fork, force less than 5KG, tight 1st nut M33 onto axle tube with force:30-40N.m (see picture 6)
M33 nut
Picture 6
6.
Fix 2 nd
nut M33 onto axle tube, tightening force:30-40N.m(see picture
7)
M33 nut
Picture 7
7.
Fix the left crank on the bike with M8 inner hexagon screw. Tightening force:35-40N.m (see picture 8)
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M8 nut left crank
Picture 8
8.Fix the right crank on the bike with M8 inner hexagon screw. Tightening force:35-40N.m (see picture 9)
M8 nut
Picture 9 right crank
9.Connect all cables for battery, display, speed detecting sensor and so on (see picture 10-12)
12
Water proof connector for battery
Water proof connector for display
Water proof connector for speed detecting sensor
13
2 C950 Display
2.1 Material and waterproof grade
Display’s casing use black/silver ABS materials, display window use acrylic white transparent material.
Working temperature of display: - 20℃- 80℃.
Waterproof grade: IP65.
Ultrasonic is used for welding casing and display window.
2.2 Dimension (unit: mm)
14
2.3 Installation instruction
Fix the display onto the handlebar and adjust to an appropriate visual angle, use a screw to fix the carrier onto bottom casing, then plug display connector with controller connectors, that’s all.
Bottom casing cable
Fixing slot
Fixing carrier cable
Fixing carrier
3.3 用户设置概述
M3 screw
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2.4 Button definition
C950 display is equipped with integrated buttons. The three buttons are installed on the left side. The shape and location is as below:
System power switch
M ode selection, together with for setting back light switch, speed, mileage switch
2.5 Display Area
Display area includes battery capacity, riding mode, riding speed, single riding distance, total riding distance, and malfunction code of the electronic control system. Display area is as below:
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Mode 1:walking assistant mode
Mode 2:economic mode
Mode 3:sports mode
Mode 4:power mode
2.6 Power on
First open the electric vehicle battery power.
Then press to open system power(display below black font when power on)
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press and choose favorite mode(refer to 2.7.1)
2.7 Adjustment
2.7.1 Mode selection
When e-bike power on, default mode is economic mode, press
0.5s to select mode, economic mode, sports mode and powerful mode will be cyclic in order as following:
economic mode
sports mode power mode
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2.7.2 Walking Assistant
Hold to enter walking assistant mode. The e-bike will go on at a uniform speed below 6 KM/H. Release , the e-bike goes back to previous state, interface is as below:
Walking assistant mode
Warning:walking assistant function can only be used when the user is pushing the e-bike. Please don’t use this function during riding.
2.7.3 Backlight turn On/Off
When the surrounding light is not enough or in the evening,turn on the backlight. Hold 0.5s to switch on the backlight. Hold 0.5s again to switch off the backlight.
2.7.4 Electric capacity display
When the battery capacity is overvoltage, the four battery segments are all lighted and the battery display frame will flash. When the
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battery capacity is normal, the four battery segments lighten according to actual capacity. When the battery is under voltage, four battery segments switch off and battery display frame will flash with the frequency of 1 HZ, to remind user to recharge battery immediately.
2.7.5 Speed and mileage switch
When power on, display shows the current speed automatically. Hold
3s switch to total distance. Hold the 3s again switch to single riding distance. Hold 3s again display will switch back to current speed. Do this in turns and interface is as below: current speed
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total distance single riding distance
2.8 Parameter setting
Parameter setting includes:wheel diameter setting(8inch~28inch) and battery voltage setting(24V、36V).(The display is set already, do not set it again except the user has special requirements.)
Put the power on,hold and together 3s to go the setting state, the interface is as below:
2.8.1 Wheel size setting
Hold 0.5s to go into the wheel size setting state, hold 0.5s to choose the right wheel size to make sure the speed and distance’s
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accuracy. Wheel size includes 08、10、12、14、16、18、20、22、
26、28,choose in turn,interface is as below:
“"1":wheel size setting mode
2.8.2 Battery voltage setting
"26":wheel size
Hold 0.5s to go to voltage setting interface, hold 0.5s to choose right voltage to make sure the display works normally. There are two options of 24V and 36V, choose it in turn, interface is as below:
"2":voltage setting mode
2.8.3 Single mileage reset
"36":battery voltage
Press 0.5s to go into the single riding distance setting interface, press 0.5s to clear the riding distance to zero, interface is as
22
below:
"3":riding distance reset
2.8.4 Exit the setting state
In the state of parameter setting, hold and for 3s to save the current settings and exit the setting interface.
Attention: With no action for 5 seconds, it will exit the setting interface automatically, and the adjustment will not be saved.
2.9 Power off
Hold for 3 seconds to switch off display.
Power will be switch off automatically with no action of e-bike for 5 minutes.
Suggestion: Switch off the battery and storage it in a right way, if the e-bike won’t be used.
2.10 Malfunction Code
If any errors appeared in electronic control system, the display will show the error code automatically. For example:
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"11":
Temperature sensor inside of controller has problem
Note: The display can’t quit the malfunction code interface until the malfunction is solved. The e-bike can not work when it is in malfunction code display state.
meaning
3
4
0x04
0x05
Brake lever didn’t return to the location
Brake has problem
7
8
10
11
12
13
14
15
0x08
0x09
0x11
0x12
0x13
0X14
0x21
0x22
Motor hall sensor has problem
Motor phase wire has problem reached the protection temperature
Temperature sensor inside of controller has problem
Current sensor has problem
Temperature inside of battery is un-normal
Temperature sensor inside of battery has problem speed detect sensor inside of motor has problem
BMS communication has problem
24
16
17
0x23
0x24 light has problem light sensor has problem
18 0x30 communication has problem
3 Speed detecting sensor
By measuring the wheel RPM, the signal is transferred to the controller, the speed and mileage will be showed on the display.
3.1 Dimension
3.2 Installation
1. Speed sensor component
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2. F ix the speed sensor on appropriate position (bottom fork is suggested) of frame by ribbon. tied by ribbon
3. Fix the magnet on spoke of rear wheel
Note: magnet's surface must be parallelized with sensor's surface
4. Adjust the distance between speed sensor and magnet within
5mm
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gap distance ≤ 5mm
fix the nut after adjust appropriate position
4 Connection diagram
Battery
Motor, controller, pedal sensor c) Display d) Throttle f) Battery g) Speed detecting sensor
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5 Notes
1.Should be stocked in a dry ventilated warehouse, do not be stocked in a humid, acidic and alkaline area, not coexist with magnetic object
2.Each connector inserted according to arrow to arrow
3.Avoid sharp objects impact on display
4.Avoid overload for long time when using
5.Avoid wading and soaking
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6 After service and warranty
Suzhou Bafang Electric Motor Science-Technology Co Ltd
(hereinafter to be referred as “Bafang”) warrants that the products bought from Bafang can be provided service freely if the products are non-conformities in material and workmanship within warranty period.
Timing and scope of warranty: Warranty period starts from date of
Ex-factory, motor is within 30 months, controller, display, sensor and other electric components is within 18 months.
Bafang limited warranty does not cover or apply to the following:
1) Damage, failure and/or loss caused by refitting, neglect, improper maintenance, competition or commercial purpose, misuse, abuse or accident;
2) Damage, failure and/or loss caused by shipping;
3) Damage, failure and/or loss caused by improper installation, adjusting or repairing.
4) Damage, failure and/or loss irrelevant to material and workmanship, e.g., failure to follow instructions by consumers;
5) Damage, failure and/or loss caused by product’s appearance and surface change which doesn’t affect its function.
6) Damage, failure and/or loss caused by unauthorized service or installation;
7) Damage, failure or loss caused by normal wear and tear.
Bafang reserves the right to repair the components or replace the components, and is only responsible for repairing or replacing of the products.
In case bike manufacturers or dealers encounter quality problems when using or selling Bafang products, they can report the purchase order number and products’ serial number to Bafang technology service department who makes sure that if the products are under warranty or not. If it is under warranty, Bafang will offer repair or replacement for free. If it is out of warranty, Bafang still can
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repair for customer, but the concerning material cost, labor cost, freight etc. will be paid by customer.
If you have Bafang components on complete bikes need to be repaired, please contact the bike manufacturer or dealer directly. If this warranty statement is against to Chinese current law, the Chinese law shall prevail. Bafang reserves the right to modify the terms without any announcing in advance.
7 Packing list
Two sets system per carton with packing list:
1.BBS01 motor 2sets
2.display 2sets
3.brake 2sets
4.EB-BUS 2pcs
5.fixing plate 2pcs
6.chain wheel and chain cover 2sets
7.crank 2sets
8.M5*10 nut 10pcs
9.M6*12 nut 4pcs
10.M33 nut 4pcs
11.ST 3.9 nut 10pcs
12.speed detecting sensor 2pcs
13.magnets 2pcs
14.specification 2pcs
Above components list is for reference only, it can be changed with different requirement.
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Key Features
- Powerful motor with high starting torque for effortless climbing
- Central motor design for optimal weight distribution and handling
- Intuitive display with clear and easy-to-read information
- Integrated speed and torque sensors for precise and responsive assistance
- Compact and lightweight design for easy installation and integration
- Compatible with a wide range of e-bikes and frame types
- Advanced safety features including double clutch and防水 grade: IP65
- Customizable settings to tailor the system to your specific needs
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Frequently Answers and Questions
What is the maximum torque output of the motor?
What is the waterproof grade of the system?
Can I customize the system settings?
What type of display unit is included?
Is the system compatible with all types of e-bikes?
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