User Manual - Powercom USA

ONL 33 Series

Un-interruptible Power Supply

User Manual

661-OL33-000

0903 04' V1.0

Table of contents

1.0 Preface ---------------------------------------------------------------------------------------- 1-1

1-2 Safety Note and Precaution ---------------------------------------------------------- 1-2

2.0 System structure ----------------------------------------------------------------------------- 2-1

2-1 System Diagram of ONL33 ---------------------------------------------------------- 2-1

2-2 Assembly of System and allocation ------------------------------------------------- 2-2

2-3 Introduction on function of main module ------------------------------------------ 2-3

2-4 System operation mode --------------------------------------------------------------- 2-4

3.0 Panel function -------------------------------------------------------------------------------- 3-1

3-1 Status indication on LED panel------------------------------------------------------ 3-1

3-2 Function Key--------------------------------------------------------------------------- 3-2

3-3 LCD Panel description---------------------------------------------------------------- 3-3

4.0 Placement and installation ------------------------------------------------------------------ 4-1

5.0 Operation procedure------------------------------------------------------------------------- 5-1

5-1 Start up procedure --------------------------------------------------------------------- 5-1

5-2 Shut down procedure------------------------------------------------------------------ 5-2

5-3 Maintenance procedure --------------------------------------------------------------- 5-3

5-4 System recovery form maintenance procedure ------------------------------------ 5-4

5-5 Introduction to LCD front panel and illustration of each function-------------- 5-5

5-6 Emergency shut down device procedure ------------------------------------------- 5-6

6.0 Maintenance ---------------------------------------------------------------------------------- 6-1

7.0 Specifications -------------------------------------------------------------------------------- 7-1

8.0 ONL-33 Series troubleshooting------------------------------------------------------------ 8-1

8-1 Simple troubling for recharge machine --------------------------------------------- 8-1

8-2 Simple troubleshooting for Inverter------------------------------------------------- 8-2

8-3 Simple troubleshooting for system function --------------------------------------- 8-3

1 Preface

1-1 Introduction

ONL 33 series UPS that is proven to be the industry’s most reliable and stable power protection equipment, yet controlled by DSP (Digital Signal Processor) to protect your valuable equipment last ever.

Specially ONL 33 series UPS is used for computer, precision instrument etc.…

1-2 Safety Note and Precaution

For use the device safety, please refer to warning mark as follows.

Don’t touch Risk of electrical shock

Above two symbols are warring symbols of this series. In the area with symbol entitled “Risk of electrical shock” indicate 410VDC high voltage and don’t touch the parts with this mark.

2-1 System Diagram of ONL33

(12) (5) (7)

S6

Utility 2

Utility 1

S2

S3

S5

S4

S1

-

+

Battery

Pack

(1) (2) (3) (4) (13) (6) (8) (9) (10) (11) fig. 2-1

(1) Main power switch (S3)

(2) Input protection

(3) Three phase alternating current power inductor

(4) Rectifier / battery charger module

(5) Direct current power inductor

(6) Battery fuse switch (S4)

(7) Manual bypass switch (S6)

(8) Inverter module

(9) Isolated transformer

(10) Static switch module

(11) Output switch (S5)

(12) Second power switch (S2)

(13) Start up auxiliary switch (S1)

Note :

(1)This UPS input system can input by single power system or input by dual power.

(2)Dual power input is option.

Load

2-2 Assembly of System and allocation

Diagram 2-2A and 2-2B are assembly diagram of ONL33 series 22.5K, 30K.

Fig. 2-2A

Fig. 2-2B

Figure 2-2C and 2-2D are details instruction on ONL33 series. (10K&15K)

Fig. 2-2C

Fig. 2-2D

2-3 Introduction on function of main module

2-3-1 Rectifier / battery charger

(1) Rectifier / battery charger module is used on SCR component for transforming AC to DC voltage and recharging to battery.

(2) In Rectifier / battery charger module, double control method to CPLD and DSP are combined to keep rectifier and battery charger more steady and reliable.

(3) Has complete system for protecting form over voltage.

(4) Detection on phase sequence error or locking of phase.

(5) Equips with function on DC voltage starts up slowly.

(6) Designs with 3 phases and 6 pulse which supports six phase 12 phase pulse (Option).

(7) It supports Float charge and Equal charge, free-care battery. Floating charge voltage is DC 420V, equal charge voltage is DC 430V, floating charge voltage is 410V.

(8) It can conduct self test even in on lines status.

(9) Recharge current is controlled by LCD panel setting.

Fig. 2-3-1(actual model assembly diagram)

2-3-2 Introduction to inverter module

(1) Uses IGBT as power component.

(2) Uses high technique of DSP chip skill and digitalize control on inverter module.

(3) Utilize digital control management to prevent analogue component from aging, temperature slant and deduce quantity on parts to enhance system reliability.

(4) Integrated A/D signal processing, 12bit resolution and ability on high speed transferring.

(5) Reserve communication port on parallel machine, detection of secondary power, ATS control signal, SPWM testing port.

(6) System highly in integration, compact and highly reliable.

(7) It can use with rectifier AS-400 interface board、IGBT driver、static transfer number, LCD panel, secondary power board (included ATS function) PT board, CT board to connect to a mains.

(8) It can reserve function on hardware control to process more information.

Fig. 2-3-2(Real model composition)

2-3-3 Static switch

(1) Use SCR component as circuit switch between INV and BYPASS and control by high frequency electrical technique.

(2) Use high frequency technique to isolate trigger circuit which can efficiently do trigger control on SCR to two set of circuit become “zero” break down.

(3) Complete accept DSP control and keep energized, bypass and converse circuit in trigger status.

(4) Real assembly model diagram is shown in fig. 2-3-1.

(5) Notice: static module and module should be produced in the same heat sunk.

2-3-4 Input start up/protect trigger

(1) Start up function. This function is used for delaying put in when utility recovery or transmission of power to protect main machine form impact by surge. The function is controlled by main control board.

(2) Protection function. This function is used whenever input voltage is too high or too low or phase sequence or locking phase to cut off action of input trigger and protect main machine. The function is controlled and detected by main control board.

2-3-5 EPO switch (Emergency Power Off)

(1) EPO (Emergency Power Off) is a device for shutting down the UPS in case of emergency happened. By turning off the switch, The UPS can be shut down immediately. If user encounter emergency and hope to shut down UPS in the shortest time, please use this switch to shut down

UPS. (Fig 2-3-5 is horizontal panel illustration) (Fig 2-3-6 is vertical panel illustration), For

UPS of vertical panel, please push down switch “EPO” to power off the UPS. For UPS of horizontal panel, please use needle-like pin of 3mm-5mm to insert into switch “EPO” and the

UPS will be shut down. When the UPS was shut down, all system will be locked and all status are stop. If you want to restart the system, for UPS of vertical panel, please push up switch

“EPO” to power on. And for UPS of horizontal panel, please press “OFF” button on the front panel and then press “ON” button and then “ON” button and press “Enter” again to restart inverter and UPS.

PCB 3304 :

normal EPO status EPO is on work

Fig. 2-3-5

EPO

Fig. 2-3-6

2-4 System operation mode

2-4-1System is normal (Fig. 2-4-1)

S6

Manual bypass switch

S3

AC choke DC choke

S5

Utility

Output switch

Load

Input switch

Input protection

Rectifier

Inverter

S4

Battery switch

Transformer S.T.S.

auxiliary switch

Pack

Fig. 2-4-1

Operating mode of system is that utility input then pass through rectifier /battery charger. Battery is recharged while utility pass through inverter module, static switch module to load. At this time power is supplied by inverter.

2-4-2 System bypass (fig.2-4-2)

S6


S3

AC choke DC choke

S5

Utility

Output switch

Load

Input switch Input protection

Rectifier

S1

Battery auxility switch

Inverter

S4

Battery switch

Transfermor S.T.S.

-

Battery

Pack

Fig. 2-4-2

Operating mode of system is that input power and then trough static switch and to load. At this time power is supplied by utility.

2-4-3 System is powered by battery (fig.2-4-3)

S6


S3

AC choke DC choke

S5

Utility

Output switch

Load


Rectifier

S4

Battery

Inverter

Transfermor switch

S.T.S.

auxility switch

Pack

Fig. 2-4-3

Operating mode of system is that power is supplied form inverter module and then trough static switch and then to load when no utility input. At this time, INVERTER supply power. When power is supplied by batters, back up time depends on number of batter and load, therefore we suggest when break off, place save the files and shut down computer in normal procedure as soon as possible.

2-4-4 System Diagram for manual maintenance bypass mode (shown as fig. 2-4-4)

S6


S3

AC choke DC choke

S5

Utility

Output switch

Load


Rectifier

Inverter

S4

Battery switch

Transfermor S.T.S.

auxility switch

Pack

Fig. 2-4-4

Operating mode of system is that utility is input through manual maintenance switch to output load.

At the time power is supplied by utility. For the reason above, this system mode is operated by technician to maintain and clean the main machine.

2-4-5 EPO switch (fig. 2-4-5)

S6


S3

AC choke

DC choke

S5

Utility

Output switch

Load


Rectifier

S4

Inverter

Battery switch

Transfermor S.T.S.

auxility switch

Pack

Fig 2-4-5

This system operating mode is operated when no utility input. Be sure the to check if UPS is in emergency mode before start up in this mode, otherwise when this system is start up, UPS will be shut down and no any voltage output.

3 Panel function

3-1 Status indication on LED panel (Fig. 3-1 and Fig 3-2)

→ Key

← Key

OFF Key

ON Key

Fig. 3-1

↑ Key

↓ Key

ESC Key

ENTER Key

Fig. 3-2

Status indication on LCD/LED panel is divided into following 4 modes:

(1) System Normal mode: In this mode, only INPUT, RECTIFIER, CHARGE INVERTER, OUTPUT

LEDs are illuminated and others LEDs are lit off.

(2) System Bypass mode: INPUT, BYPASS and OUTPUT LEDs are illuminated and others are extinguish in the mode.

(3) Back-up mode: DISCHARGE, INVERTER and OUTPUT LEDs are illuminated and others are lit off.

(4) Manual Bypass mode: When no-fuse Switch S6 is switched to “ON” position, Only MANUAL

BYPASS LED is on, others all extinguish. It means system is transferred to Manual Bypass mode correctly. After S1, S2, S3(No-fuse Switch) and S4(fuse Switch) are switched “OFF”, use discharge tooling to release voltage on DC capacitor. And then LED MANUAL BYPASS will be put off to execute maintenance operation.

3-2 Function key

Introduction to function key on the panel

ON button for turning on inverter

OFF button for turning off inverter

←

button for shifting cursor left

→

button for shifting cursor right

↑

button for shifting cursor up or turn to other page

↓

button for shifting cursor down or turn to other page

ESC button Exit from present page

ENTER button for confirming setting

3-3 LCD Panel description

MAIN MENU

A Date display

B Event stories

C System set

D Client first

E Time display

F Time set

(A-1)

I/P V / I/P Freq.

I/P I / I/P Cap.

O/P V / O/P Freq.

O/P I / O/P Cap.

O/P Power / Load Cap.

Bat V,C/C,C/M, Mech. Temp.

(C-1)

SYSTEM SET

(1)Basic set

(2)User set

(E-1)

TIME DISPLAY

2003 / 10 / 21

13 / 32 / 29

(F-1)

Date/Time Set

DATE

200＊/＊＊/ ＊＊

TIME

＊＊/ ＊＊/＊＊

(A-1)

I/P V / I/P Freq.

I/P I / I/P Cap.

O/P V / O/P Freq.

O/P I / O/P Cap.

O/P Power / Load Cap.

Bat V,C/C,C/M, Mech. Temp.

(A-2-6)

Bat V：DC 000.0V

Bat C/C ：000.0A

Bat C/M：FL

Mech. Temp.：00.0Deg

(A-2-1)

I/P V

RS 000.0V RN 000.0V

ST 000.0V SN 000.0V

TR 000.0V TN 000.0V

I/P Freq . ： 00.0 HZ

(A-2-2)

I/P I I/P Cap.

RN 000.0A 000.00KVA

SN 000.0A 000.00KVA

TN 000.0A 000.00KVA

Total Cap. ： 000.00KVA

(A-2-3)

O/P V

RS 380.0V RN 220.0V

ST 380.0V SN 220.0V

TR 380.0V TN 220.0V

O/P Freq. ： 60.0Hz

(A-2-4)

O/P I O/P Cap.

RN 000.0A 000.00KVA

SN 000.0A 000.00KVA

TN 000.0A 000.00KVA

Total Cap. ： 000.00KVA

(A-2-5)

O/P POWER R 000.00KW

S 000.00KW

T 000.00KW

Total Power 000.00 KW

Load Cap. ： 000.00 %

(C-1)

SYSTEM SET

Basic set

User set

(C-2)

User Set

Security Code

* * * *

Please Enter

Security Code

＊＊＊＊

YES

(C-3)

USER SET

1 Alter security NO.

2 Battery test

3 Communication set

4 F. V. C/C set

5 Other set

NO

Security code

Error

系統設定

System Set

Security Code

* * * *

(C-2)

(C-3)

USER SET

1 Alter security NO.

2 Battery test

3 Communication set

4 F. V. C/C set

5 Other set

(C-4-1)

ALTER SECURITY NO.

Key in old code

＊＊＊＊

Key in new code

＊＊＊＊

(C-4-2)

BATTERY TEST

▓ 30 Seconds

□ 1 Month

□ 3 Month

□ Test OFF

(C -4-4)

F. V. C/C SET

1 Frequency set

2 System input V

3 System output V

4 Output voltage

5 Charge current

6 Charger mode

(C-4-5)

OTHER SET

1 Buzzer

2 Backup time

3 Language

4 Model type

(C-4-2)

BATTERY TEST

▓ 30 Seconds

□ 1 Month

□ 3 Month

□ Test OFF

Waiting SUCCEED

SUCCEED

SUCCEED

SUCCEED

(C-4-4)

F. V. C/C SET

1 Frequency set

2 System input V

3 System output V

4 Output voltage

5 Charge current

6 Charger mode

FREQUENCY SET

口50HZ

口60HZ

SYSTEM INPUT

V SET

口110V

口220V

SYSTEM OUTPUT

V SET

口110V

口220V

Succeed

Succeed

Succeed

O/P VOLTAGE SET

口110V/220V

口115V/230V

口120V/240V

CHARGE CURRENT

SET

口1A 口10A

口2A 口15A

口3A 口20A

口5A 口30A

CHARGER MODE

口 FL

口 EQ

Succeed

Succeed

Succeed

(C-4-5)

OTHER SET

1 Buzzer

2 Backup time

3 Language

4 Model type

BUZZER SET

口 Silence

口 Alarm

Succeed

LANGUAGE SET

口 English

口 Chinese

Succeed

MODEL SET

口10K 口60K

口15K 口80K

口22.5K 口100K

口30K 口120K

口45k 口150K

Succeed

(F-1)

TIME SET

DATE

200＊/＊＊/ ＊＊

TIME

＊＊/ ＊＊/＊＊

Date/Time Set

Y / M / D

200＊/＊＊/＊＊

H M S

: :

Succeed

4 Placement and installation

4-1 Placement

4-1-1Transport

The UPS system are composed of main equipment and battery pack. Therefore be careful when transport and handle it and following the point listed below.

(1) Please follow the arrow symbol in the carton to place UPS. Don’t upside down or slant it.

(2) It is necessary to fasten the system well when transporting the system

(3) When transporting this system, don’t remove packaging to reduce impact to the system.

(4) When transporting, please pay attention not to touch water。

(5) Try not to drop or big impact to this UPS for protect component in this machine form damage.

4-1-2 Unpacking

Please follow steps below to unpack the UPS.

(1) Cut the wrapping and remove the packing board.

(2) Remove PE cubicle for protecting the equipment.

(3) Unscrew screws fastening the pallet to L-shape fixed shelf of UPS base.

(4) Put a slant board at the back of UPS, and let the UPS slide down smoothly for let the UPS reach to floor easily.

4-1-3 Position and Environment:

Precaution for storage

(1) Ambient temperature of installation site range form +28℃to -10℃. Battery life will reduced if ambient temperature exceeds this range. Ideal ambient temperature for operating the equipment is between +25℃and 5℃.。

(2) Sufficient space must be around the equipment to enable maintenance operations. A space of

1M must be left in front of the equipment and 50cm of space left around the UPS for heat sinking.

(3) Table 4-1-3 is value of BUT consumption for ONL-33 series. model BTU Model BTU

Table 4-1-3

(4) It is necessary to equipment with sufficient illumination and fire control device in control

room.

4-2 Installation

4-2-1 specifications for main and I/O Voltage

System output 50Hz/60Hz 3 wire 3 phase wire 200Vac,220Vac 50Hz/60Hz 3 phase 4 wire and grounding wire 110/190Vac,115/200Vac,120/208Vac,127/220Vac 220/380Vac,230/400Vac,240/415Vac

System output 50Hz/60Hz 3 phase 4 wire and grounding wire 110/190Vac, 115/200Vac, 120/208Vac,

127/220Vac, 220/380Vac, 230/400Vac, 240/415Vac following specifications table is main machine input/output current and switch speciation.(Table 4-2-1)

10KVA

15KVA

22.5KVA current

Out max current

Output switch

Neutral wire max. current

110/190V 55A 3P/60A 38A 3P/50A 65A

120/208V 49A 3P/50A 35A 3P/40A 60A

220/380V 28A 3P/30A 19A 3P/20A 32A

110/190V 82A 3P/100A 57A 3P/75A 98A

120/208V 74A 3P/75A 52A 3P/60A 90A

220/380V 39A 3P/40A 28A 3P/30A 48A

110/190V 122A 3P/125A 85A 3P/100A 147A

120/208V 114A 3P/125A 78A 3P/80A 135A

220/380V 62A 3P/80A 43A 3P/60A 74A

30KVA

110/190V 163A 3P/175A 113A 3P/125A 195A

120/208V 149A 3P/150A 104A 3P/125A 180A

220/380V 83A 3P/100A 57A 3P/75A 98A

110/190V 239A 3P/300A 170A 3P/200A 294A

45KVA 120/208V 223A 3P/225A 156A 3P/150A 270A

220/380V 121A 3P/125A 85A 3P/100A 147A

110/190V 312A 3P/350A 226A 3P/225A 391A

120/208V 290A 3P/300A 208A 3P/225A 360A 60KVA

220/380V 158A 3P/175A 114A 3P/125A 197A

80KVA 220/380V 211A 3P/225A 149A 3P/150A 263A

100KVA 220/380V 242A 3P/300A 189A 3P/200A 327A

120KVA 220/380V 291A 3P/300A 227A 3P/300A 393A

150KVA 220/380V 364A 3P/400A 284A 3P/300A 491A

200KVA 220/380V 485A 3P/500A 378A 3P/400A 654A

250KVA 220/380V 598A 3P/600A 473A 3P/500A 819A

Table 4-2-1

When users install main equipment, please refer to table of 4-2-1 for corresponding input/output fuse switch. 4-2-2 Wire specifications and capacity

Follows are specifications table of wiring and capacity(Tab. 4-2-2A)

Insulating Wire

Acceptable highest temperature of insulating materials

60℃

3 Heatproof PVC wire

75℃

6 Artificial rubber wire

7 EP rubber wire

8 Cross connect PE wire

Ampere capacity for every kind wire(ambient temperature 35℃)

80℃

90℃ wire

Wiring

Copper conducting wire number

SWG AWG diameter

60℃insulation 75℃insulation 80℃insulation 90℃insulation

Ampere capacity (A)

2.0 14 7/0.6

3.5 12 7/0.8

20

30

5.5 10 7/1.0 40

8 8 7/1.2 55

14 6 7/1.6 80

22 4 7/2.0 100

65

95

125

70

100

135

80

110

145

30 7/2.3 125

38 2 7/2.6 145

50 19/1.8 175

60 0 19/2.0 200

150

180

210

240

160

190

220

250

170

205

245

280

500 61/3.2 765 930 985 1080

Table 4-2-2A

Wire diameter for different capacity of UPS system, please check the table 4-2-2B below

Wire diameter of ground wire

10KVA 8mm

2

15KVA 8mm

2

22.5KVA 8mm

2

30KVA 14mm

2

45KVA 22mm

2

60KVA 22mm

2

80KVA 38mm

2

100KVA 38mm

2

Table 4-2-2B

4-2-3 Input/Output connection and precaution

From table 4-2-1 and table 4-2-2, we could know installation wire diameter and switch capacity.

(because load feature of main output is non-linear, wire diameter is based on ). As shown in table 4-2-3.

Rating Mains capacity Input switch Input wire diameter (mm

2

)

Output switch Output wire diameter (mm

2

)

110/190V

3P/60A

14

3P/50A

14

10KVA

120/208V

3P/50A

14

3P/40A

14

220/380V

3P/30A

5.5

3P/20A

5.5

110/190V

3P/100A

22

3P/75A

14

15KVA

120/208V

3P/75A

22

3P/60A

14

220/380V

3P/40A

8

3P/30A

8

110/190V

3P/125A

38

3P/100A

22

22.5KVA 120/208V

3P/125A

38

3P/80A

22

220/380V

3P/80A

22

3P/60A

14

110/190V

3P/175A

30KVA 120/208V

3P/150A

220/380V

3P/100A

110/190V

3P/300A

45KVA

120/208V

3P/225A

220/380V

3P/125A

110/190V

3P/350A

60KVA

120/208V

3P/300A

220/380V

3P/175A

80KVA 220/380V

3P/225A

100KVA 220/380V

3P/300A

50

50

22

100

60

38

125

100

60

60

150

3P/125A

3P/125A

3P/75A

3P/200A

3P/150A

3P/100A

3P/225A

3P/225A

3P/125A

3P/150A

3P/200A

38

38

22

60

38

22

60

60

38

38

60

Tab. 4-2-3

After wiring , please check the following points listed below.

(1) If screw in each point are screwed tightly.

(2) If ground wire connects well.

(3) If shortcut happens in output switch board and circuit.

(4) If battery fuse switch S4 in switched off.

(5) If polarity of battery wire are same with marked on terminal head.

(6) If each switch of main equipment form S1 to S6 are switched off.

4-2-4 Precaution for grounding system

The grounding mode is divided into 4 categories:

(1) Equipment grounding: used in low voltage equipment, grounding by non-charged metal.

(2) Internal wire system grounding: internal wire inside house which belongs to dual grounding of grounding wire.

(3) Low voltage power system grounding: grounding by twice side low voltage neutral wire of switch transformer.

(4) Equipment and system grounding together: use the same grounding wire in internal wire grounding and equipment grounding or connect to same point.

4-2-5 precaution for connection wire of battery.

(1) For safety, technician should put on insulating glove when handle or install the equipment.

(2) Before removing the equipment, be sure to check if grounding line connected tightly and keep hands and legs dry. Then cut off battery circuit to remove equipment.

(3) When removing battery, please remove terminal B+ and B-, then remove the wire connected with different layers to avoid incident happing.

(4) When remove copper sheet slice or wire between batteries, pay attention no to touch neighbor battery to avoid short cut.

(5) When allocate batteries, please assembly separately battery set in each layer, and then connect different layers and finally connect B+ and B- terminal to breaker.

(6) After installation of battery, please measure two voltages polarity of a switch breaker in same site with power meter to check if polarity is same. polarity need to be the same.

Table for battery cable diameter corresponding to capacity of UPS (Tab. 4-2-5)

UPS capacity Battery cable diameter (mm

10KVA 5.5mm

2

2

)

15KVA 8mm

2

22.5KVA 14mm

2

30KVA 14mm

2

45KVA 30mm

2

60KVA 50mm

2

80KVA 60mm

2

100KVA 80mm

2

120KVA 125mm

2

150KVA 150mm

2

200KVA 200mm

2

250KVA 250mm

2

Table 4-2-5

5 Operation procedure

5-1 Start up procedure

5-1-1 Initial start up operation procedure

(1) Introduction to switches inside the equipment and its function

S1 Switch: auxiliary switch

S2 Switch: secondary input power switch or BYPASSS switch for the model with input transformer.

S3 Switch: main input power switch

S4 Fuse Switch: power switch of the equipment

S5 Switch: equipment switch

S6 Switch: manual bypass switch used when maintaining equipment

(2) Input phase sequence testing:

Switch on the switchboard and power is delivered to input terminal. Measure voltage on each point with power meter to see if all voltage on each point agree to specifications of this equipment.

Then use 3-phase sequence meter to check input sequence. If phase sequence is correct, keep on next step. On the contrary, if phase sequence is reversed, please turn off external power switch and exchange input terminal wires S and T and then turn on external power switch to deliver power once more and do test on 3-phase multiple check. If phase sequence is correct, go to next step.

(3) Initial start up procedure:

Press on “ ESC” button on the LCD and return to main menu. Press on↓or↑button to option F.

Time setting and then press “ ENTER” button to enter to Date/ Time setting. you will sell the following display page.

DATE / Time set

Y / M / D

20_ _ / _ _ /_ _

H : M : S

_ _ : _ _ : _ _ shift cursor to place “year” and press ↑to shift digital form 0 to 9 in sequence. And if you press on↓ button to shift digital form 9 to 0 in sequence. Press on J button to shift right. Press on I button to swift left. Please follow the steps above to do setting on date and time, After complete setting procedure, please press on “ENTER” button to save the setting and return to main menu.

Press↓button to move cursor to E. display time and then press “ENTER” button to enter the following display page.

(4) Saving system time and date:

After executing step 3, please pull out the plastic insulation pad of lithium cell on OL-3304

LCD PCB board as shown in figure below. The procedure above is for saving setting to system clock and used for battery testing and time record in case of UPS fault.

(5) 1.Initial start up procedure:

Make sure all the loads connected to the equipment (UPS) are switched off or all wiring connected to the equipment are pull out. Turn on Switch S1, S2 and turn off S3 in sequence.Then turn off S4 fuse switch and battery fuse switch on side of UPS. Press the “ ON” button on the

LCD panel and a screen for confirming setting appears. Please press on “ ENTER” button. A message “Setting complete” on the screen appears in a few seconds to indicate setting is successful. At that time the system will detect battery for 30 seconds. And them the UPS system transform form Bypass mode to Inverter mode. Use power meter to measure output voltage and frequency on terminal R, S, T to see if the reading is correct. Also measure voltage on voltage on terminal B+ and B- with power meter to see if the voltage is DC410V. Please follow operating steps as shown in (fig. 5-1-1).

Start UPS operating procedure :

Turn ON

S1

Turn ON

(Option)

S2

Turn ON

S3

Waiting for 5~10 secs

Turn OFF

S1

Push FORWARD

S4

Turn ON

S5

Turn OFF

Turn OFF

Pull OUT

Turn OFF

Press ON key on the front panel

Press ENTER key on the front panel

Illuminate the

Bypass LED


Inverter LED will bright in 50 sec

Press OFF key on the front panel

Shut down operating procedure :

Fig. 5-1-1

5-1-2 General start up procedure

After the system is initialized successfully and shut down, please follow the steps below for start up the equipment again.

Press on the “ ON” button on the LCD panel and a screen for confirming setting appears. Please press on “ ENTER” button. Then a message “Setting complete” appears in a few seconds to indicate setting successfully. BYPASS LED on the front panel will be lit off and INVERTER indicator will be light up in 50 seconds, which indicates UPS’ is powered by INVERTER.

5-2 Shut down procedure

5-2-1 General shut down procedure

General shut down procedure is used for shut down the equipment when the system functions well.

Procedure is as follows.

Press on the “OFF” button on the LCD panel and a screen for confirming setting appears. Please press on “ ENTER” button. Then a message “Setting complete” appears in a few seconds to indicate setting successfully. INVERTER LED on the front panel will be lit off and BYPASS LCD indicator will be light up, which indicates UPS’ is powered by BYPASS.

5-2-2 System shut down procedure

Press on “OFF” button on the LCD panel and a screen for conformity will appear. Please press on

“ENTER” to confirm the setting. The INVERTER LED indicator will be lit off, instead the Bypass LED indicator will be lit on, and then please turn off switch S5, S4, S3, S2 (for some model only), S1(for some model only) one by one.

5-3 Maintenance procedure

5-3-1 Maintenance procedure

Press “OFF” button on the LCD panel and a screen will appear for conformity. Please press on

“ENTER” to confirm the setting. The INVERTER LED indicator will be lit off, instead the Bypass LED indicator will be lit on, please unscrew protection plate of S6 to switch on Switch S6, then switch off

Switch 5, switch on Switch S4, switch off Switch S3 and, S2 as shown in figure.5-3:

Maintain Bypass operating procedure :

Press OFF key on the front panel

Invter LED will bright in 50 secs


Illuminate the Bypass LED


Press ON key on the front panel

Turn ON

Illuminate the manual

Maintain Bypass LED

S6

Turn OFF

S5

Waiting for 5~10 secs

Pull OUT

S4

Push FORWARD

S6

Illuminate the BYPASS LED

Turn OFF

S5

Turn OFF

(Standard:All LEDs Put OUT)

S3

Turn OFF

(Option)

(All LEDs Put OUT)

S2

S1

Turn ON

Turn ON

Turn ON

Turn ON

Recover from maintain bypass operating procedure :

Fig. 5-3

5-3-2 Procedure for replacing battery

(1) Turing off INVERTER

Push “OFF” button on the front panel and then push “ENTER” button to shut down UPS. At the time the UPS enters into maintenance bypass mode.

(2) Entering into maintenance bypass mode

Turn switch “S6” to “ON” position and fix in place with metal board, and then turn off switch of S5, S4, S3, S2 in sequence (only for some model), switch “S1” (position of “OFF”)，and fix in place with metal board.

(3) Replacing battery

Wait for one minutes and then remove iron sheet on front of the switch and battery apron.

Remove battery connection line and replace with new battery. Connect the wiring again according to original wiring method between batteries. (Be sure to verify out put voltage and polarity after connecting wiring of batteries)

(4) Restarting UPS

After fixing battery apron and switch iron sheet in place, turn on switch “S1, S2”(For only some model), “S3, S4” and “S5”. Turn the switch “S6” to “OFF” position and use metal board to fix in place. Remove other switch metal board and follow “UPS start up procedure” to start up

UPS. Until the UPS entering into Inverter mode, all procedure for replacing battery will be finished.

5-4 System recovery form maintenance procedure

Turn ON switch S1 (For only some model of UPS), S2 (For only some model of UPS), S3 and S5,

Turn off S6 in sequence. Turn on S4 and then press “ON” button on the panel in a few seconds. A scream for conforming setting appears. Please press “ ENTER” button for sure. The DSP system will response with a message “ Setting is successful” in a few seconds. The LCD panel will be illuminated after 50 seconds. Use power meter to measure voltage on terminal B+ and B- to see if the voltage value is exact DC410V. Measure output voltage and frequency of terminal R, S, T to see if they are all correct.

If the reading is correct, it means the system is initialized successfully. Finally screw up protection plate on Switch S6. Please follow operating steps as shown in fig.5-3。

5-5 Introduction to LCD front panel and illustration of each function

Introduction to function Key on the front panel

→

button: Move the page cursor on screen to the right

←

button: Move the page cursor on screen to the left

OFF button: “OFF” function key

ON button: “ON” function key

↑ button: Move up the page cursor

↓ button: Move down the page cursor

ENTER button: Execution/confirming setting

ESC button: Return to previous page

Use →,←,↑,↓ function key to select item on LCD menu and then press ENTER to enter the category you need. Use → and ← key to set and enter into a setting code field of 4 digitals and use

↑

and ↓ key to select digital. Then Press ENTER key to confirm previous setting and execute. If you want to turn to other function, please press ESC key to return to previous page or press ESC key twice to return to main menu and use →, ←, ↑, ↓ key to set other function.

5-6 Emergency shut down device procedure

Introduction for EPO operation.

EPO (Emergency Power Off) is a device for shutting down the UPS in case of emergency. when some unexpected case happen and needs to shut down this UPS immediately. If EPO is turned on, then following action will be performed:

(1) Stop Inverter immediately.

(2) Stop S.T.S static switch immediately and system hasn’t output power.

(3) Stop RCM rectify charge system.

Except the 3 above action, the LCD panel still remains active and keeps record on EPO time for starting up and recovered. Meanwhile the UPS keeps communication with other device as it were.

For recovering EPO, please turn on the switch as diagram below while press “ OFF” button on the

LCD panel and a screen for confirming setting appears. Please press on “ ENTER” button. The DSP system will response in a few seconds and finally a message “Setting complete” appears in a few seconds to indicate setting successfully. At the moment check the voltage reading on the screen if the voltage of battery reaches to DC410V. If it reads DC410V, switch off S4 breaker at once. The system will detect the battery for 30 seconds and after the procedure, DC will recover and the UPS will transfer form Bypass mode to Inverter mode. The UPS is powered by INVERTER.

6 Maintenance

(1) Please keep clean in the operating environment and clear the main equipment inside for at least once yearly.

(2) Please discharge and charge the battery at least once for every three months to improve the life of battery.

(3) Please notice temperature and humidity of operating environment.

(4) When the main equipment is in storage, please use PE plastic bag to packet.

7 Specifications for ONL-33 Series UPS

AC input

Efficiency of Inverter

Output

Model

Rating Power

Power factor

Phase

Voltage

Regulation style

DC voltage

Efficiency of rectifier

Total Efficiency

Phase

Voltage range

Voltage regulation

Transient state

ONL

10K33

8KW

ONL

15K33

12KW

ONL

22.5K33

18KW

ONL

30K33

ONL

45K33

ONL

60K33

ONL

80K33

ONL

100K33

ONL

120K33

30KVA 45KVA 60KVA 80KVA 100KVA 120KVA

24KW 36KW 48KW 64KW 80KW 96KW

0.8

3 Phase 3 wire / 3 Phase 4 wire and ground

380V/220V or 208V/120V ±20 %

3 phase 6 pulses or 12 pulses (option)

DC410V

>97%

>90%

>88%

3 phase 4 wire and ground

380V/220V or 208V/120V

±

1%

Overload capacity

Return to 90% with 4 cycle

Bypass after 30 min while overload >100% <125%

Bypass after 30 sec while overload =125% <150%

Bypass after 30 cycles while overload exceed ≧ 150%

Way of Inverter Sine wave modulated from 20KHz pulse by DSP control

Frequency 50Hz/60Hz

Frequency regulation

Range of phase lock

±

±

0.1%

5 Hz

Range of lock released

Range of lock back

>±5 Hz

±

3 Hz

Static

Switch

Load crest factor

Total harmonic distortion

Transfer way

Transfer way

3:1

Less 3% linear load

When inverter and utility are synchronized at same phase and voltage, bypass

Bypass to inverter 0mS

Normal state, inverter to bypass 0mS

Voltage DC410V

Charger

Current

Charging period

Utility

Battery type

Backup time

Noise

Environ ment

Operating Temperature

Storage Temperature

Ambient operation

Current can be adjusted at 1A, 2A, 3A, 5A, 10A, 15A, 20A, 30A automatically

Return to 90% from 100% exhausted battery within 8 hours (depending on type of batteries)

Bank with 12V X 30 pcs

Depending on type of batteries

Less than 60dBA from the surface of 1m away

0~40℃

-25℃~55℃

3,500 meters max. elevation, 0-95% humidity non-condensing

Physical size

Model

W

D

W

D

ONL

10K33

ONL

15K33

ONL

22.5K33

ONL

30K33

ONL

45K33

ONL

60K33

ONL

80K33

ONL

100K33

ONL

120K33

530mm 530mm 530mm 530mm 750mm 750mm 1500mm 1500mm 1500mm


1180mm 1700mm 1700mm

457Kg



1180mm

345Kg

1700mm 1700mm

8 ONL-33 Series troubleshooting

8-1 Simple troubling for recharge machine

Error message displayed Error description

Input over-voltage (1)Utility voltage is too high

Troubleshooting

Recover utility to +/-20% or below

(2)Ol-3320 detects circuit error Replace ol-3320

(3)Ol-3300 feedbacks circuit error Replace ol-3300

(4)Ol-3300 program parameter is too high

Correct program parameter

Input under-voltage (1)Utility voltage is too low


Input over-current



(4)Ol-3300program parameter is too low

(1)Load is over for 125% above


Unload to 100% below


(3)Ol-3300program parameter is too high

(4)SCR component damaged

(5)Ol-3302 trigger signal to SCR is abnormal


Replace SCR component

Replace ol-3302

Input frequency is too high (1)Utility frequency is too high

(2)Ol-3320 detects circuit error

(3)Error on ol-3300 zero point detects circuit

(4)Error on ol-3300program diagnose

Input frequency is to low (1)Utility frequency is too low


(3)Error on ol-3300 zero point detects circuit

(4)Error on ol-3300 program diagnose

Recover frequency to +/-3Hz

Replace ol-3320

Replace ol-3300

Replace grogram

Recover frequency to +/-3Hz

Replace ol-3320

Replace ol-3300

Replace grogram

Voltage of DC chain voltage is too high

Voltage of DC chain voltage is too low

(1)Ol-3302DCvoltage feedbacks point open circuit

Recover feedbacks circuit


(3)Ol-3300program parameter is too high

(4)SCR component short circuit

(5)Error on ol-3302 control

(1)Ol-3302DCvoltage feedbacks point open circuit


Replace SCR component

Replace ol-3302

Recover feedbacks circuit

Recharge current is too high

(2)Ol-3302 feedbacks circuit error Relaceol-3302

(3)Parameter of ol-3300 program is too low


(4)Battery power is insufficient and utility voltage is too low


(5)IGBT component short circuit Replace IGBT component

(6)Ol-3302 control error

(1)Ol-3302 recharge current exceeds limit current point

Replace ol-3302

Replace ol-3302



Replace ol-3300

(4)Error on ol-3302 control

(5)Battery is not function well

Replace ol-3302 replace battery

Temperature of recharge machine is too high

(1)Temperature of side heat sink sheet on recharge machine is too Unload to under 100% load high

(2)Temperature switch line is open Recover temperature switch line

(3)Error on ol-3302 receiving signal Replace ol-3302

(4)Error on ol-3300 receiving signal Replace ol-3300

Input phase sequence error

(1)Phase sequence of input power is reverse

Recover input power to positive phase sequence


(3)Error on ol-3302 CPLD signal Replace ol-3302

(4)Error on ol-3300 receive signal Replace ol-3302

8-2 Simple troubleshooting for Inverter

Error message

Error description displayed

Output over-voltage (1)Ol-3320 detects circuit error

(2)Ol-3300 feedbacks circuit error


Troubleshooting

Replace Ol-3320

Replace Ol-3300

Correct Program

Parameter

Output over-current

Inverter input over-current

Temperature on the

Inverter is too high

VCE Fault

Output under-voltage (1)Ol-3320 detects circuit error


(3)Ol-3300program parameter is too low

Replace Ol-3320

Replace Ol-3300

Correct Program

Parameter

(1)Load exceeds 100% above



There isn’t a function like this for now

(1)Temperature of heat sink sheet on inverter side is too high

(2)Temperature switch line is open

(3)Error on receiving ol-3312 signal

(4)Error on receiving ol-3300 signal

(1)IGBT component short circuit

(2)Output is short circuit

(3)Error on IGBT signal line connection method



Unload Load To Under

100%

Replace Ol-3316

Correct Program

Parameter

Unload Load To Below

100%

Recover Temperature

Switch Line

Replace Ol-3312

Replace Ol-3300

Replace IGBT

Component

Eliminate Short Circuit

Recover IGBT Signal

Line Connection Method

Replace Ol-3312

Replace Ol-3300

8-3 Simple troubleshooting for system function

Error message displayed

Battery can’t supply power

Input voltage is lower than 25%

Description

(1)No battery found

(2)Battery power is insufficient


Troubleshooting

Add battery

Recharge battery

Replace ol-3302

(4)Ol-3300 program parameter inaccuracy

(1)Utility voltage is too low



Recover utility to within+/-20%

Replace ol-3320


Temperature of main machine is overheat


(1)Error on system


Inform service technician

(2)Error on ol-3300 feedback circuit Replace ol-3300



Humidity of main machine is too high

There is no this function for now

No second power found

No any Power

Input voltage is too low and battery discharges

(1)No second power



(4)Ol-3300program parameter inaccuracy

(1)No any power is added

(2)Error on ol-3320 detecting circuit error

Add second Power

Replace ol-3320

Replace ol-3300


Add any Power

Replace ol-3320

(3)Error on ol-3302 detecting circuit Replace ol-3302

(4)Error on ol-3300 feedback

(5)Error on ol-3300program parameter

Replace ol-3300


(1)Input power is too low or no utility Recover utility to within+/-20%




(5)Error on ol-3300program parameter

Replace ol-3302

Replace ol-3300


Battery is in low voltage and UPS is about to be shut down

Error on battery test

Emergency power functions

(1)Input power to low or no utility

(2)Battery voltage decreases to low voltage point




(6)Error on ol-3300 program parameter

Recover utility to within+/-20%

Unload to 10%~20% of load

Replace ol-3320

Replace ol-3302

Replace ol-3300


(1)No battery Add battery

(2)Battery power is not insufficient Recharge battery



Replace ol-3302


(1)Emergency switch functions

(2)Input short circuit



Recover Emergency Switch

Eliminate short circuit

Replace ol-3304

Replace ol-3300

ONL 33

系列

不斷電電源供應系統

中文

ONL-33 系列中文使用手冊

索引

1.0 序言

.........................................................................................................................................1-1

1-1 簡介 ................................................................................................................................1-1

1-2 安全指示及注意事項 ....................................................................................................1-2

2.0 系統架構 ..................................................................................................................................2-1

2-1 系統方塊圖 ....................................................................................................................2-1

2-2 系統組成及配置 ............................................................................................................2-2

2-3 系統主要模組功能介紹 ................................................................................................2-3

2-4 系統運轉模式 ................................................................................................................2-4

3.0 面板功能 ..................................................................................................................................3-1

3-1 LED 流程指示 ...............................................................................................................3-1

3-2 鍵盤功能 ........................................................................................................................3-2

3-3 LCD 功能目錄 ...............................................................................................................3-3

4.0 定位與安裝 ..............................................................................................................................4-1

4-1 定位作業 ........................................................................................................................4-1

4-2 安裝作業 ........................................................................................................................4-2

5.0 操作程序 ..................................................................................................................................5-1

5-1 開機操作程序 ................................................................................................................5-1

5-2 關機操作程序 ................................................................................................................5-2

5-3 維修操作程序 ................................................................................................................5-3

5-4 維修復歸操作程序 ........................................................................................................5-4

5-5 LCD 面板功能操作程序說明 .......................................................................................5-5

5-6 緊急關機裝置操作程序 ................................................................................................5-6

6.0 保養及保存說明 ......................................................................................................................6-1

7.0 ONL-33 系列 UPS 電器規範 ....................................................................................................7-1

8.0 ONL-33 系列簡易故障排除 .....................................................................................................8-1

8-1 ......................................................................................................8-1

8-2 ......................................................................................................8-2

8-3 ..................................................................................................8-3

1 序言

1-1 簡介

ONL33 系列不斷電系統採用先進之 DSP 晶片作爲系統的核心處理器，專門針對電腦、精

密儀器

…等使用設備而開發設計的産品，整機俱有高可靠度，且極爲快速的暫態反應。ONL33

系列設計非常簡潔，體積小易於維護，並且極爲安靜，非常適合裝置於電腦機房內。

在這資訊的洪流中，電力的使用非常普及化，複雜多變之電氣商品如雨後春筍般的推出，

但也因此造成用戶端電源品質下降，如電源波形嚴重失真、突波大、相角差距過大及電壓不

穩等現象發生，因此在電源側需要藉由

UPS 以增加一層安全的保護，而在線式 ONL33 系列

的輸出能提供完全純淨的電源品質，絲毫沒有突波、衝擊波和陷波等的現象發生，以提供使

用者全方位的保護機能，及避免因輸入電源變化而造成主機故障，甚至影響到負載當機，同

時因

ONL33 系列整體採用模組化的設計，因此維護極為簡單。主機運作採用最新一代 DSP

控制，俱有高達

40MIPS 極高運算處理能力，並將控制數位化處理，以提高整體的可靠度，

且週邊支援擴充容易與豐富，是傳統

UPS 使用類比控制模式無法比擬的。ONL33 系列搭配先

進的超智慧電池管理系統，以有效提高電池之使用壽命，系統於開機時會自動偵測有無連接

電池，且在市電正常下也可立即或定期完成電池的測試功能。由於操作複雜是傳統

UPS 的缺

點，而

ONL33 系列模組化及數位化的設計，使得操作更加簡單化。

1-2 安全指示及注意事項

爲了確保使用之安全，

ONL33 系列中的告警標示如下:

請勿碰觸

高壓危險

以上為本系統之警示標誌，在有貼高壓危險標示之位置爲

410VDC 高壓直流，因此千萬

不可碰觸。

2 系統架構

2-1 ONL33 系列之系統方塊圖

(3) (6) (8)

S6

S2

市電輸入 2

S3

市電輸入 1

S5

負載

S4

S1

-

+

電池組

(1) (2) (4) (5) (13) (7) (9) (10) (11) (12)

圖

2-1

(1) 主電源輸入開關(S3) 註:(1)此 UPS 輸入系統可單電源輸入或

(2) 輸入繼電器雙電源輸入

(3) 第二電源輸入開關(S2) (2)雙電源輸入爲選配

(4) 三相交流電感器

(5) 整流器/充電機模組

(6) 直流電感器

(7) 電池保險絲開關(S4)

(8) 維修旁路開關(S6)

(9) 逆變器模組

(10) 逆變器之隔離變壓器

(11) 靜態開關模組

(12) 輸出開關(S5)

(13) 電池輔助開關(S1)

S6/S5 開關

輸入端子台

2-2 系統組成及配置

圖

2-2A 與 2-2B 爲 ONL33 系列 22.5K、30K 組成及配置圖

LED/LCD

顯示按鍵功能

DC 電容器

AS-400 介面卡

DSP 控制板

S3/S2 開關

輸出端子台

圖

2-2A

靜態開關模組

整流器充電機

模組

靜態開關驅動板

整流模組控制板

通訊接口

系統變壓器

S4 電池保險絲

輸入

AC 電感

L 型固定架

風扇口

逆變器

變壓器

風扇口

圖

2-2B

逆變器模組

AC 電容器

電池組

DC 電感器

L 型固定架

風扇口

風扇口

逆變器

變壓器

圖

2-2C 與 2-2D 爲 ONL33 系列(10K&15K)組成及配置

圖

2-2C

逆變器模組

AC 電容器

電池組

DC 電感器

L 型固定架

LED/LCD

按鍵功能

通訊接口

電流偵測板

各回路之

NFB

輸入端子台

輸出及電池端子台

圖

2-2D

DSP 控制板

整流器充電機

模組

靜態開關模組

電壓偵測板

Relay 板

系統變壓器

AC 電感器

主機固定基座

2-3 系統主要模組功能介紹

2-3-1 整流器/充電機

(1) 整流器/充電機模組使用 SCR 元件，將交流轉變爲直流電壓，並對電池充電。

(2) 在整流器/充電機模組裡，結合 CPLD 與 DSP 雙重控制法則，讓整流器與充電機更穩

定與可靠。

(3) 完善的過高壓保護系統。

(4) 相序錯誤及缺相偵測。

(5) DC 電壓緩啟動功能。

(6) 三相 6 脈波設計同時支援六相 12 脈波功能(選配)。

(7) 支援浮充(Float charge)及均充(Equal charge)，免加水電池，均充電壓爲 DC 420V，加

水電池均充電壓爲

DC 430V，浮充電壓爲 410V。

(8) 可在不停電狀態下做電池測試功能。

(9) 充電電流可由 LCD 面板設定。

圖

2-3-1(實際模組組立圖面)

2-3-2 逆變器模組功能介紹

(1) 使用 IGBT 作爲功率元件。

(2) 導入高科技 DSP 晶片技術，逆變器模組控制數字化。

(3) 採用數位控制處理，改善類比零件老化、溫度偏移及降低使用零件數量以提高系統

可靠度。

(4) 整合式 A/D 訊號處理，12bit 解析度及高速轉換能力。

(5) 預留並聯機通訊埠，第二電源偵測，ATS 控制訊號，SPWM 測試埠。

(6) 系統整合度高，體積小、可靠度高。

(7) 可與整流充電機 AS-400 介面板、IGBT Driver、靜態轉換板、LCD 面板、第二電源

板

(含 ATS 功能)PT 板、CT 板來連接串成整機。

(8) 可預留硬體控制功能，處理更多資訊。

圖

2-3-2(實際模組組立圖面)

2-3-3 靜態開關

(1) 主要使用 SCR 元件來作爲 INV 及 BYPASS 回路切換，並以高頻的電子技術來作控

制。

(2) 採用高頻技術來隔離觸發電路，此電路功能能有效率對 SCR 來作觸發控制，使兩組

回路達到零中斷。

(3) 完全接受 DSP 主動控制，具有非致能、旁路和逆變回路的觸發狀態。

(4) 實際組立模組在圖 2-3-1 中。

註

:靜態模組與整流器模組製作在同一個散熱片區域上。

2-3-4 輸入啟動/保護繼電器

(1) 當市電復電及初次供電時，將經由主控板偵測電壓以延遲投入此輸入繼電器，避免

在市電中復電時，突波衝擊到主機輸入。

(2) 當無論初次送電或是運轉中，輸入過高/低壓，或是欠相及相序錯誤時，經由主控板

作偵測控制，來作爲輸入繼電器動作切離，保護主機設備。

EPO

2-3-5 緊急關機裝置

(1) 當設備運轉中，使用單位成員遇到不可抗拒之因素或緊急狀況，希望能以最短時間

來關閉

UPS 系統。即可使用此一功能(圖 2-3-5 爲直式面板實際圖面)(圖 2-3-6 為橫

式面板機種圖面

)，直式面板採用開關方式，將開關往下切換至 POWER OFF，即可

關閉

UPS 系統，橫式面板中可將約 3mm~5mm，針狀尖頭物品插入，即可關閉 UPS

系統，當關閉

UPS 後，整個系統將關閉鎖住，所有狀態停止。若要系統重新啟動系

統，直式面板需將開關往上切換至

POWER ON，橫式面板不需要，按面板 OFF 鍵，

ENTER 鍵確認，按面板 ON 鍵，ENTER 確認，即可重新開始 INVETER 啟動。

PCB 3304 :

normal EPO status EPO is on work

圖

2-3-5

圖

2-3-6

2-4 系統運轉模式

2-4-1 系統正常(圖 2-4-1 所示)

S6

維修旁路開關

DC

電感

市電

S3

輸入開關

輸入保護

AC

電感

整流器

S1

電池輔

助開關

-

+

電池組

變流器

S4

電池開關

變壓器靜態開關

S5

輸出開關

負載

圖

2-4-1

此系統運轉模式爲輸入經整流器

/充電機模組，一方面對電池充電，另一方面經逆變壓器

模組、靜態開關模組至輸出負載，此時爲

INVERTER 電源供應。

2-4-2 系統旁路(圖 2-4-2 所示)

S6

維修旁路開關

S3

AC

電感

DC

電感

S5

市電

負載

輸出開關

輸入開關

輸入保護

整流器

S1

電池輔

助開關

變流器

S4

電池開關


-

+

電池組

圖

2-4-2

此系統運轉模式爲輸入經旁路回路，靜態開關模組至輸出負載，此時爲市電電源供應。

2-4-3 系統電池供電圖(圖 2-4-3 所示)

S6

維修旁路開關

S3

AC

電感

DC

電感

S5

市電

負載

輸出開關

輸入開關

輸入保護

整流器

S1

電池輔

助開關

變流器

S4

電池開關


-

+

電池組

圖

2-4-3

此系統運轉模式爲無市電輸入時，由逆變壓器模組，靜態開關模組至輸出負載，此時爲

電池電源供應。使用電池供電時，其供電時間受電池數量與負載量大小而有所不同，故建議

如果市電中斷時，請儘快做資料的儲存與正常的關機程式。

2-4-4 系統手動維修旁路(圖 2-4-4 所示)

S6

維修旁路開關

S3

AC

電感

DC

電感

S5

市電

負載

輸出開關

輸入開關

輸入保護

整流器

S1

電池輔

助開關

變流器

S4

電池開關


-

+

電池組

圖

2-4-4

此系統運轉模式爲市電經由手動維修開關至輸出負載，此時負載的電源線爲市電電源供

應。且此一系統操作模式爲專業維護人員方可操作，作用爲

UPS 系統裏之維護及清潔保養。

2-4-5 緊急開關(圖 2-4-5 所示)

市電

S3

輸入開關

S6

維修旁路開關

輸入保護

整流器

S1

電池輔

助開關

-

+

電池組

S4

變流器

電池開關


S5

輸出開關

負載

圖

2-4-5

此系統運轉模式爲市電無輸出，此操作模式必須在

UPS 確定爲緊急狀況時，才可啟動，

否則當此功能被啟動時，

UPS 將被關閉，導致毫無輸出電壓。

3 面板功能

3-1 LED 流程指示

22.5K 以上機種如圖 3-1 所示，15K 以下機種如圖 3-2 所示。

液晶顯示器

OFF 按鍵

ON 按鍵

↑ 按鍵

↓ 按鍵

ESC 按鍵

ENTER 按鍵

圖

3-1

圖

3-2

上圖為操作面板

LED 示意圖，狀態流程可分以下四種模式:

(1) 系統正常運轉模式:INPUT、RECTIFIER、CHARGE 、INVERTER、OUTPUT 燈亮，其餘

熄滅。

(2) 系統旁路運轉模式:INPUT、BYPASS、OUTPUT 燈亮，其餘熄滅。

(3) 電池供應運轉模式:DISCHARGE、INVERTER、OUTPUT 燈亮，其餘熄滅。

(3) 維修旁路運轉模式:S6 無熔絲開關切換至 ON 位置時，只有 MANUAL BYPASS 燈亮，其

餘熄滅，此時表示系統已正確切換到維修旁路，待

S1、S2、S3(無熔絲開關)、S4(保險絲

開關

) OFF 後，再使用放電治具洩放 DC 電容器上之電壓完成後，MANUAL BYPASS 熄

滅，此時即可執行保養與維修。

3-2 鍵盤功能

面板按鍵操作說明

ON 按鍵開啟逆變器用按鍵

OFF 按鍵關閉逆變器用按鍵

←

→

↑

↓

按鍵

按鍵

按鍵

按鍵

游標向左移位用鍵

游標向右移位用鍵

游標向上移位或更換畫面用鍵

游標向下移位或更換畫面用鍵

ESC 按鍵離開目前畫面用鍵

ENTER 按鍵確認/執行用鍵

3-3 LCD 功能目錄:(1.0 版)

主目錄

A 數據顯示

B 歷史紀錄

C 系統設定

D 客戶至上

E 時間顯示

F 時間設定

(A-1)

輸入電壓/輸入頻率

輸入電流/輸入容量

輸出電壓/輸出頻率

輸出電流/輸出容量

輸出功率/輸出總功率/負

載容量

充電電壓/電流/模式/機內

溫度

(C-1)

系統設定

1 基礎設定

2 使用者設定

(E-1)

時間顯示

2003 / 10 / 21

00:00:00

(F-1)

日期/時間設定

年/ 月 /日

200＊/＊＊/ ＊＊

時：分：秒

: :

(1.1 版)

主目錄

A 數據顯示

B 歷史紀錄

C 系統設定

D 時間顯示

E 時間設定

(A-1)





輸出功率/輸出總功率/負

載容量


溫度

(C-1)

系統設定

1 基礎設定

2 使用者設定

(D-1)

時間顯示

2003 / 10 / 21

00:00:00

(E-1)

日期/時間設定

年/ 月 /日

200＊/＊＊/ ＊＊

時：分：秒

: :

(A-1)





輸出功率/輸出總功率/負載

容量


溫度

(A-2-6)

充電電壓：DC 000.0V

充電電流：DC 000.0A

充電模式：浮充

機內溫度： 00.0度

(A-2-1)

RS 000.0V

ST 000.0V

輸入電壓

RN 000.0V

SN 000.0V

TR 000.0V

TN 000.0V

輸入頻率 : 00.0 HZ

(A-2-2)

輸入電流輸入容量

RN 000.0A

000.00KVA

SN 000.0A

000.00KVA

TN 000.0A

000.00KVA

輸入總容量 000.00KVA

(A-2-3)

輸出電壓

RS 380.0V

RN 220.0V

ST 380.0V

SN 220.0V

TR 380.0V

TN 220.0V

輸出頻率: 60.0Hz

(A-2-4)

輸出電流輸出容量

RN 000.0A 000.00KVA

SN 000.0A 000.00KVA

TN 000.0A 000.00KVA

輸出總容量 000.00KVA

(A-2-5)

輸出功率： R 000.00KW

S 000.00KW

輸出總功率：

負載容量：

T 000.00KW

000.00 KW

000.00%

(C-1)

系統設定

1 基礎設定

2 使用者設定

請輸入密碼

* * * *

YES

(C2)

使用者設定

1 密碼變更

2 電池測試

3 通訊設定

4 頻率電壓充電電流設定

5 其它設定

NO

密碼錯誤

(C-2)

使用者設定

1 密碼變更

2 電池測試

3 通訊設定

4 頻率電壓充電電流設定

5 其它設定

(C-3-1)

密碼變更

請輸入舊密碼

＊＊＊＊

請輸入新密碼

＊＊＊＊

(C-3-2)

電池測試

▓ 30 秒

□ 定期每個月

□ 定期每 3 個月

□ 關閉定期測試

(C -3-4)

頻率電壓充電電流設定

1 頻率設定

2 系統輸入電壓設定

3 系統輸出電壓設定

4 輸出電壓設定

5 充電電流設定

6 充電機模式設定

(C-3-5)

其他設定

1 告警音設定

2 放電時間

3 語系設定

4 機型設定

(C-3-1)

密碼變更

請輸入舊密碼

＊＊＊＊

請輸入新密碼

＊＊＊＊

(C-3-2)

電池測試

▓ 30 秒

□ 定期每個月

□ 定期每 3 個月

□ 關閉定期測試

YES

設定成功

NO

密碼錯誤

請稍後.....

測試成功

設定成功

設定成功

設定成功

(C-3-4)

頻率電壓充電電流設定

1 頻率設定

2 系統輸入電壓設定

3 系統輸出電壓設定

4 輸出電壓設定

5 充電電流設定

6 充電機模式設定

頻率設定

口 50HZ

口 60HZ

設定成功

系統輸入電壓設定

口 110V

口 220V

設定成功

系統輸出電壓設定

口 110V

口 220V

設定成功

輸出電壓設定

口 110V/220V

口 115V/230V

口 120V/240V

設定成功

充電電流設定

口1A 口10A

口2A 口15A

口3A 口20A

口5A 口30A

設定成功

口浮充

口均充

設定成功

(C-3-5)

其他設定

1 告警音設定

2 放電時間

3 語系設定

4 機型設定

告警音設定

口靜音

口告警

設定成功

語言設定

口英文

口中文

設定成功

(E-1)

日期/時間設定

年/ 月 /日

200＊/＊＊/ ＊＊

時：分：秒

: :

機型設定

口10K 口60k

口15K 口80k

口22.5K 口100k

口30K 口120k

口45k 口150k

設定成功

設定完成

4 定位與安裝

4-1 定位作業

4-1-1 搬運

就整體而言，

UPS 系統分別由主機與電池組兩個單元組合而成，因此在搬運過程中，請注

意以下各點

:

(1) 系統運載放置方式，請依照外箱之擺放方向符號放置，切勿倒放或傾斜放置。

(2) 此系統運載時，必須固定牢靠。

(3) 運載時，請勿拆卸包裝材料，可降低外力撞擊而損傷本體。

(4) 運載時，請注意防水措施。

(5) 禁止掉落或重擊本機器，以保護產品所有元件不受傷害。

4-1-2 拆箱

拆箱的方式如下:

(1) 首先剪開捆綁的繩索及包裝材料。

(2) 將保護用之 PE 膜沿著四周圍旋轉取下。

(3) 拆卸固定在棧板及 UPS 底盤之 L 型固定架螺絲。

(4) 將斜坡板放在 UPS 後方，使主機可從斜坡板順勢往下移動，如此主機將可非常容易與

方便的到達地面。

4-1-3 定位及擺置環境注意事項:

系統定位時注意事項:

(1) 機房環境必須潔淨，且有空調系統，機房溫度不要超過-10℃~+28℃，如果超出此範圍，

UPS 及電池的壽命則會縮短，適當的操作溫度為 5℃~+25℃範圍內為最適當。

(2) 系統定位之位置，周圍必須預留空間，正面及左右預留 100 公分距離，後面預留 50 公

分，以利散熱及維修。

(3) 表 4-1-3 為 ONL-33 系列所消耗之 BTU 值。

型

號

BTU 型

號

BTU

ONL-10K33 4819 ONL-45K33 21682

ONL-15K33 7225 ONL-60K33 28909

ONL-22.5K33 10841 ONL-80K33 38546

ONL-30K33 14454 ONL-100K33 48183

表

4-1-3

(4) 機房環境需有充足之照明及裝設緊急消防系統。

4-2 安裝作業

4-2-1 主機規格及輸入/出電力規格

系統輸入規格: 50Hz/60Hz 3 相 3 線 200Vac，220Vac

50Hz/60Hz 3 相 4 線加地線 110/190Vac，115/200Vac，120/208Vac，127/220Vac

220/380Vac，230/400Vac，240/415Vac

系統輸出規格: 50Hz/60Hz 3 相 4 線加地線 110/190Vac，115/200Vac，120/208Vac，127/220Vac

220/380Vac，230/400Vac，240/415Vac

以下規格表為主機輸入

/輸出電流與開關規格(表 4-2-1)

主機容量

電壓規格輸入最大電流輸入開關輸出最大電流輸出開關中性線最大電流

10KVA

110/190V 55A 3P/60A 38A 3P/50A 65A

120/208V 49A 3P/50A 35A 3P/40A 60A

220/380V 28A 3P/30A 19A 3P/20A 32A

15KVA

110/190V 82A 3P/100A 57A 3P/75A 98A

120/208V 74A 3P/75A 52A 3P/60A 90A

220/380V 39A 3P/40A 28A 3P/30A 48A

110/190V 122A 3P/125A 85A 3P/100A 147A

22.5KVA

120/208V 114A 3P/125A 78A 3P/80A 135A

220/380V 62A 3P/80A 43A 3P/60A 74A

110/190V 163A 3P/175A 113A 3P/125A 195A

30KVA

45KVA

120/208V 149A 3P/150A

220/380V 83A 3P/100A

110/190V 239A 3P/300A

120/208V 223A 3P/225A

220/380V 121A 3P/125A

104A 3P/125A 180A

57A 3P/75A 98A

170A 3P/200A 294A

156A 3P/150A 270A

85A 3P/100A 147A

60KVA

110/190V 312A 3P/350A

120/208V 290A 3P/300A

220/380V 158A 3P/175A

80KVA 220/380V 211A 3P/225A

226A 3P/225A 391A

208A 3P/225A 360A

114A 3P/125A 197A

149A 3P/150A 263A

100KVA 220/380V 242A 3P/300A

120KVA 220/380V 291A 3P/300A

189A 3P/200A

227A 3P/300A

327A

393A

150KVA 220/380V 364A 3P/400A 284A 3P/300A 491A

200KVA 220/380V 485A 3P/500A 378A 3P/400A 654A

250KVA 220/380V 598A 3P/600A

表

4-2-1

473A 3P/500A 819A

進行裝機工程時，請參考表

4-2-1 內主機容量所對應之輸入/輸出無熔絲開關規格。

以下規格表為線材規格及容量

(表 4-2-2A)

絕緣電線之種類

1 PVC 電線

2 RB 電線

3 耐熱 PVC 電線

4 PE 電線

5 SBR 電線

6 人造橡膠電線

7 EP 橡膠電線

8 交連 PE 電線

各種電線安培容量表

(周圍溫度 35℃)

絕緣物之容許溫度

60℃

75℃

80℃

90℃

線銅導線

60℃絕緣 75℃絕緣 80℃絕緣 90℃絕緣

別

SWG AWG 直徑

安培容量

(A)

2.0 14 7/0.6

3.5 12 7/0.8

5.5 10 7/1.0

20

30

40

14 6 7/1.6 80 95 100 110

30

50

絞

線

200 37/2.6

250 61/2.3

500 61/3.2 765 930 985 1080

表

4-2-2A

裝置於不斷電系統之接線之線徑容量如下表

4-2-2B

接地線之線徑

10KVA 8mm

2

15KVA 8mm

2

22.5KVA 8mm

2

30KVA 14mm

2

45KVA 22mm

2

60KVA 22mm

2

80KVA 38mm

2

100KVA 38mm

2

表

4-2-2B

4-2-3 輸入/輸出連接及注意事項

表

4-2-1 及表 4-2-2 可知悉裝機配線之線徑及開關容量(因主機輸出的負載特性為非線性，

所以線徑容量以

N 為準)如下表 4-2-3 所示。

主機容量

主機規格輸入開關規格輸入線徑(mm

2

)

輸出開關規格輸出線徑

(mm

2

)

110/190V

3P/60A

10KVA 120/208V

3P/50A

220/380V

3P/30A

110/190V

3P/100A

15KVA 120/208V

3P/75A

22.5KVA

30KVA

45KVA

220/380V

3P/40A

110/190V

3P/125A

120/208V

3P/125A

220/380V

3P/80A

110/190V

3P/175A

120/208V

120/208V

3P/150A

220/380V

3P/100A

110/190V

3P/300A

3P/225A

60KVA

220/380V

3P/125A

110/190V

3P/350A

120/208V

3P/300A

220/380V

3P/175A

80KVA 220/380V 3P/225A

100KVA 220/380V 3P/300A

120KVA 220/380V 3P/300A

150KVA 220/380V 3P/400A

14

14

5.5

22

22

8

38

38

22

50

50

22

100

60

38

125

100

60

60

150

150

200

200KVA 220/380V 3P/500A 225

250KVA 220/380V 3P/600A

配線完成後，請依序檢查下列事項

:

(1) 各接點螺絲是否鎖緊

(2) 地線是否接妥

(3) 輸出配電盤及迴路是否有短路

(4) 電池保險絲開關 S4 應於斷路狀態

(5) 電池線正負極性是否與端子台標示相同

(6) 主機各開關 S1 到 S6 是否處於 OFF 狀態

250

表

4-2-3

3P/50A

3P/40A

3P/20A

3P/75A

3P/60A

3P/30A

3P/100A

3P/80A

3P/60A

3P/125A

3P/125A

3P/75A

3P/200A

3P/150A

3P/100A

3P/225A

3P/225A

3P/125A

3P/150A

3P/200A

3P/250A

3P/300A

3P/400A

3P/500A

14

38

38

8

22

22

22

60

14

14

5.5

14

14

60

38

38

38

22

60

60

80

150

200

225

4-2-4 接地系統注意事項

設備形態分為

4 種形態:

(1) 設備接地:高低壓用電設備，非帶電金屬部份之接地

(2) 內線系統接地:屋內線路屬於被接地線之再行接地

(3) 低壓電源系統接地:配電變壓器之二次側低壓中性線之接地

(4) 設備與系統共同接地:內線系統接地與設備共用接地線或同一接地點

不斷電系統為電源系統設備，所以用設備接地之接地點來對此系統做外殼接，接至主機

輸出的負載，請用獨立之設備專用接地來連接。

4-2-5 電池連接線注意事項

(1) 為了安全起見，施工人員應載絕緣手套，施工工具之握把應加以絕緣，施工人員應以 2

人以上為佳。

(2) 在拆卸施工前必須確認地線是否接妥，且手腳保持乾燥，再切斷電池迴路後，實施拆卸

工程。

(3) 拆卸電池時，請將頭端 B+及 B-移除，再將層別相連之電線移除，以降低施工危險性。

(4) 拆卸電池與電池間連接之銅片或電線時注意工具頭尾在運轉時，不可碰觸到旁邊電池，

以免短路。

(5) 在安裝電池時，請先將各層別電池組裝好，再實施各層別相連，最後實施 B+及 B-連接

到斷路裝置。

(6) 電池安裝完畢後，請先用電表量取同一邊之開關斷路器兩側電壓極性是否相同，相同時

方可送電。

(7) 當施工中不幸發生人員受傷時，切記請實施下列步驟:

(a) 電擊受傷者如果昏迷而呼吸正常，予以採復甦姿勢即可，如無法切斷電擊物，請用

繩子套住傷患的手臂或腳將他脫離電源。

(b) 因電池液外洩而受傷，請在水龍頭下緩慢沖洗傷處至少 10 分鐘，並同時去除受汙

染之衣物，而後用乾淨或無菌紗布輕敷傷口後送醫，如傷及眼睛亦似雷同。

(c) 不可在傷患處塗抹軟膏，油膏或黏性敷料，也不要弄破水泡或剝除鬆離的皮膚。

(d) 受傷人員在無意識情況下，可施以 CPR 急救或立即送醫。

電池之連接線與容量對照表如下

(表 4-2-5)

UPS 容量

電池連接線之線徑

(mm

2

)

10KVA 5.5mm

2

15KVA 8mm

2

22.5KVA 14mm

2

30KVA 14mm

2

45KVA 30mm

2

60KVA 50mm

2

80KVA 60mm

2

100KVA 80mm

2

120KVA 125mm

2

150KVA 150mm

2

200KVA 200mm

2

250KVA 250mm

2

表

4-2-5

5 操作程序

5-1 開機操作程序

5-1-1 首次開機送電操作程序

(1) 主機內各開關之名稱及功能:

S1 開關:電池輔助開關

S2 開關:第二電源輸入開關或是有前置變壓器機型之 BYPASS 開關

S3 開關:主電源輸入開關

S4 保險絲座開關:電池輸入開關

S5 開關:主機輸出開關

S6 開關:主機維修時手動旁路開關

(2) 輸入相序測試:

首先將配電盤開關打開，電源送至輸入端端子台，先用電表測量各點電壓是否符合主

機規格再用三相相序檢測器量測輸入相序，如果正確時，可繼續下一步驟之機器操作。如

相序相反時，請把外部電源關閉，交換輸入端

S 與 T 兩條線後，外部電源再次送電，並作

三相相序檢測，如正確始可進一步機器操作。

(3)設定系統時間及日期:

首先按

LCD 面板 ESC 按鍵由常態畫面回到主目錄，按↓↑鍵到選項 E.時間設定按

ENTER 鍵，可進入日期/時間設定，畫面如下:

日期 / 時間設定

年 / 月 / 日

20_ _ / _ _ /_ _

時 : 分 : 秒

_ _ : _ _ : _ _

將游標移至年位置，按↑鍵為依序

0~9

循環，按↓鍵為依序

9~0

循環，按→鍵為自右

移位或下一空格，按←鍵為向左移或上一格，請遵照以上操作方式分別設定日期及時間，

當設完後按

ENTER

鍵可儲存並回至主選單。按↓鍵游標移至

E.

時間顯示，按

ENTER

鍵後，

畫面如下

:

2003 / 05 / 20

10 : 10 : 10

(4) 系統時間及日期儲存:

當執行妥

(3)設定系統時間及日期後將 ONL-3304 LCD 電路板上之鋰電池座上之塑膠絕

緣墊片拉出，如下圖所示，此時計時系統之備用電源啟動，並且將來做電池測試或時間顯

示紀錄都將依此為依據。

(5) 主機首次開機步驟:

首先須確定接於

UPS 輸出之負載電源線全部拆除或關閉負載電源開關，依序開啟 S1、

S2 及 S3 開關，等待 5~10 秒，關閉 S1，接著立即將 S4 保險絲座開關及電池箱側保險絲座

開關推入閉合，打開

S5，接著按 LCD 面板 ON 鍵後，LCD 會跳出確認畫面，此時請按 ENTER

鍵確認，約數秒後系統會顯示設定成功，此時系統會作電池偵測約

30 秒，之後 UPS 系統

由

BYPASS 轉換到 INVERTER，此時使用電表量測端子台 R，S，T 輸出，判斷電壓頻率是

否正確，並且量測端子台

B+及 B-電壓是否為 DC410V，如操作流程圖 5-1-1:

系統第一次開機程序:

打開

打開

S1

打開

(選配功能 )

S2

S3

關閉

關閉

等待5~10秒

關閉

S1

推入

S4

拉開

打開

S5

關閉

BYPASS 燈亮

按面板ON按鍵

按面板ENTER按鍵


按面板OFF按鍵

約50秒後

INVERTER 燈亮

圖

5-1-1

系統關機程序:

5-1-2 一般開機操作程序

當第一次開機完成後，如有作一般關機時，需再次啟動此系統時，則用以下操作程序即

可。操作程序為，按

LCD 面板 ON 鍵 LCD 會跳出確認畫面，此時請按 ENTER 鍵確認，數秒

後系統會顯示設定完成，且約

50 秒之後，面板 BYPASS LED 燈熄滅轉由 INVERTER 燈亮，

即

UPS 由 INVERTER 供電。

5-2 關機操作程序

5-2-1 一般關機操作程序

當系統正常運轉中，平時關機可藉由此一操作程序來執行即可，操作程序為按

LCD 面板

OFF 鍵 LCD 會跳出確認畫面，此時請按 ENTER 確認，此時面板 LED INVERTER 燈熄滅，

轉由

BYPASS 燈亮，即 UPS 已由 BYPASS 供電。

5-2-2 整機關機操作程序

當系統正常運轉中，需整機系統關畢，可由此一操作程序來執行即可，操作程序為按

LCD

面板

OFF 鍵後，LCD 會跳出確認畫面，此時請按 ENTER 確認，此時面板 LED 流程 INVERTER

燈熄滅，轉由

BYPASS 燈亮，之後請依關閉 S5，S4，S3，S2(限部份機種)，S1(限部份機種)

即可。

5-3 維修操作程序

5-3-1 維修操作程序

按

LCD 面板 OFF 按鍵後，LCD 會跳出確認畫面，此時請按 ENTER 確認，此時面板 LED

INVERTER 燈熄滅轉由 BYPASS 燈亮，移除 S6 壓板，打開 S6，再依次關閉 S5，拉開 S4，

關閉

S3， S2，S1 即可。如操作流程圖 5-3

維修旁路使用程序:

按面板OFF按鍵


BYPASS 燈亮

打開

S6

手動維修旁路燈亮

關閉

S5

約50秒後

INVERTER 燈亮

按面板

ENTER按鍵

按面板

ON按鍵

等待5~10秒

拉開

S5

關閉

S3

(標準機:所有燈都熄滅)

S4

S6

推入

BYPASS 燈亮

關閉

打開

打開

關閉

(選配功

能 )

(所有燈都熄滅)

S2

S1

打開

打開

維修旁路回復程序:

圖 5-3

5-3-2 更換電池步驟

(1). 關閉 INVERTER

於顯示面板中按下

“OFF”鍵，再按下 “ENTER(確定)”鍵關閉 UPS，此時 UPS 進入旁

路輸入狀態。

(2). 進入維修旁路狀態

將

“S6”開關開啟到“ON”的位置並使用檔片固定，然後依序關閉 S5，S4，S3，S2(僅限

部分機種

)，S1 開關(“OFF”位置)，並使用檔片固。

(3). 更換電池

等待一分鐘後，拆除前面開關鐵板及電池檔板，拆除電池連接線並更換成新的電池後，

依照原來電池與電池間的配線方式重新連接。

(連接完成後請確認電池輸出電壓及極性)。

(4). 重新開啟 UPS

重新固定電池檔板及開關鐵板後，依序開啟

S1，S2(僅限部分機種)，S3，S4 及 S5，關

閉

S6 開關至 “OFF”位置並使用檔片固定，移除其他開關檔片並依照 UPS 開機程序開機，

待

UPS 進入轉換器(Inverter)狀態後即完成更換電池工作。

5-4 維修復歸操作程序

依序開啟

S1(僅限部份機種)、S2(僅限部分機種)、S3 及 S5，關閉 S6，此時 BYPASS LED

燈亮，將

S4 推入，經過數秒後，按 LCD 面板 ON 鍵，LCD 會跳出確認畫面，此時請按 ENTER

鍵確認，約數秒後系統會顯示設定成功，約

50 秒後 INVERTER LED 燈亮，使用電表量測

端子台

B+及 B-電壓是否為 DC410V，量測端子台 R，S，T 輸出電壓頻率是否正確，如果

正確則此系統表示開機成功，最後將

S6 壓板鎖回復原，如操作流程圖 5-3。

5-5 LCD 面板功能操作說明

在

LCD 目錄中，可以用→、←、↑、↓來選擇，然後按 ENTER，即進入你需求的目錄

功能內，如要設定可用→及←鍵來移位進入

4 個設定碼之位置，而設定碼之號碼可用↑及↓

鍵設定，設定完成後，按

ENTER 鍵來執行或表示設定完成鍵，此一設定值為確定值。如要

到別項功能時，請按

ESC 按鍵，跳至前一頁畫面或連續按 ESC 鍵，跳至主目錄，再用→、

←、↑、↓、

ENTER 來作別項功能之設定。

5-6 緊急關機裝置操作程序

EPO 操作說明:

EPO 為(Emergency Power Off)緊急時電源關閉裝置，本 UPS 設此開關為了機器遇到一些

特殊狀況時，如系統無法控制時候或遇到外來災害時，可將本開關關閉，本開關關閉後連動

如下

:

(1) INVERTER 立即停止動作。

(2) S.T.S 靜態開關立即停止動作，系統無輸出。

(3) RCM 整流充電系統立即停止作用。

除了以上三種條件，

LCD 面板會保持作用狀態，並將 EPO 被動作時間及復原時間將之

紀錄下，同時

UPS 對外通訊將保持暢通，並不影響。復原 EPO 時，請將開關打開，此時請

按

LCD 面板 OFF 按鍵後 LCD 會跳出確認畫面，此時請按 ENTER 確認，約數秒 DSP 系統會

回應設定成功，此時觀察常態畫面之電池是否到達

DC410V，如果為 DC410V 請立即將 S4 斷

路開關送上，此時系統會作電池偵測約

30 秒，結束後直流電壓會回升，UPS 系統由 BYPASS

轉換到

INVERTER，輸出由 INVERTER 供電中。

6 保養及保存說明

(1) 平時注意機房的潔淨，機器請於每半年一次做內部清潔的工作。

(2) 電池請至少三個月做一次充放電，減緩內部特性改變延長使用壽命

(3) 注意機房的溫、溼度。

(4) 機器在保存時，請用 PE 塑膠膜，整機包紮完成輸入及輸出，電池線均脫離。

7 ONL-33 系列 UPS 電器規範

型號

ONL

10K33

ONL

15K33

ONL

22.5K33

ONL

30K33

ONL

45K33

容量 10KVA 15KVA 22.5KVA

30KVA 45KVA 60KVA 80KVA 100KVA 120KVA

額定功率 8KW 12KW 18KW 24KW 36KW 48KW 64KW 80KW 96KW

功率因素 0.8

ONL

60K33

ONL

80K33

ONL

100K33

ONL

120K33

輸

電壓範圍

入

相數

頻率範圍

部整流方式

品

直流電壓

整流器效率

逆變器效率

整機效率

3 相 4 線加地線

380V/220V or 208V/120V ±20 %

自動偵測 50Hz/60Hz ±5 Hz

三相 6 脈波 or 三相 12 脈波

DC410V

大於 97%

大於 90%

大於 88%

相

電

穩

輸

暫

壓

超載能力

出

逆變器

工作方式

部頻率

頻率穩定度

鎖相範圍

品

脫鎖範圍

回鎖範圍

波形

數

壓

率

態

3 相 4 線加地線

380V/220V or 208V/120V

±1%

四周期回復至 90%

＞100% ~ ＜125% 30 分鐘跳旁路

≧125% ~ ＜150% 30 秒跳旁路

≧150% 10 周期跳旁路

DSP 控制 20K Hz 脈波調變正弦波

50Hz/60Hz

±0.1%

±5 Hz

大於±5 Hz

±3 Hz

正弦波

波峰比

總諧波失真

3:1

線性負載小於 3%

逆變器與市電同步同相同壓時旁路轉逆變器

無市電時逆變器兩段式電壓轉換

旁路轉逆變器 0ms

正常狀態逆變器轉旁路 0ms

大於 99%

DC410V

可設定 1A,2A,3A,5A,10A,15A,20A,30A 自動限流(請依電池容量大小而設定)

100% 放電 8 小時回充至 90% (依電池規格而定)

靜

轉換方式

冷啟動轉換方式

態

開轉換時間

關

效

充電

電電

機時

率

壓

流

效

型號

ONL

10K33

電池規格

放電時間

整

噪音

工作溫度

儲存溫度

機

儲放標高

操作標高

相對溼度

ONL

15K33

ONL

22.5K33

ONL

30K33

ONL

45K33

ONL

60K33

DC410V 時 12V 30 顆一組

依電池規格容量而定

ONL

80K33

距離機器各面一公尺處小於等於 60 dBA

0~40℃

-25℃~55℃

<10000M (海拔公尺)

<3500M (海拔公尺)

不結霜 90%

ONL

100K33

ONL

120K33

寬度 ( W )


深度 ( D )


高度 ( H )


尺

120V/208V 427Kg 463Kg 457Kg 530Kg 800Kg 950Kg

寸

寬度 ( W ) 530mm 530mm 530mm 530mm 750mm 750mm 750mm 1500mm 1500mm

深度 ( D ) 875mm 875mm 960mm 960mm 800mm 800mm 800mm 800mm 800mm

高度 ( H ) 1010mm 1010mm 1180mm 1180mm 1700mm 1700mm 1700mm 1700mm 1700mm

2 2 0 V / 3 8 0 V 333Kg 343Kg 345Kg 395Kg 530Kg 590Kg

8 ONL-33 系列簡易故障排除

8-1 充電機簡易故障排除

錯誤訊息顯示

輸入過電壓

輸入欠電壓

輸入過電流

輸入頻率過高

輸入頻率過低

直流鏈電壓電壓過高

直流鏈電壓電壓過低

充電電流過高

故障檢知故障排除

(1)市電電壓過高

使市電回復至

+/-20%內

(2)ol-3320 偵測電路錯誤

更換 ol-3320

(3)ol-3300 迴授電路錯誤

更換 ol-3300

(4)ol-3300 程式參數值太高校正程式參數值

(1)市電電壓過低

使市電回復至

+/-20%內


更換 ol-3320


更換 ol-3300

(4)ol-3300 程式參數值太低校正程式參數值

(1)負載超載 125% 以上

卸載至

100%負載以下


更換 ol-3320


(4)SCR 元件毀壞

(5)ol-3302 觸發信號至 SCR

異常

(6)ol-3302 控制錯誤

更換

SCR 元件

更換

更換 ol-3302 ol-3302

(1)市電頻率過高

使頻率回復至

+/-3Hz


更換 ol-3320

(3)ol-3300 零點偵測電路錯誤更換 ol-3300

(4)ol-3300 程式判斷錯誤

更新程式

(1)市電頻率過低

使頻率回復至

+/-3Hz


更換 ol-3320

(3)ol-3300 零點偵測電路錯誤更換 ol-3300

(4)ol-3300 程式判斷錯誤

更新程式

(1)ol-3302 直流電壓迴授點開

路將迴授線路回復


更換 ol-3302


(4)SCR 元件短路

更換

SCR 元件


(1)ol-3302 直流電壓迴授點開

路

更換 ol-3302

將迴授線路回復


更換 ol-3302


(4)電池電力不足且市電電壓

太低使市電回復至

+/-20%內

(5)IGBT 元件短路

更換

IGBT 元件


(1)ol-3302 充電電流超過限流

點

更換 ol-3302

更換 ol-3302

充電機溫度過高

輸入相序錯誤

8-2 逆變器簡易故障排除

錯誤訊息顯示

輸出過電壓

輸出欠電壓

輸出過電流

逆變器輸入過電流

逆變器溫度過高

VCE Fault


更換 ol-3302

(3)ol-3300 程式參數值太高更換 ol-3300


更換 ol-3302

(5)電池異常

更新電池

(1)充電機側散熱片溫度太高卸載至 100%負載以下

(2)溫度開關線開路

將溫度開關線回復

(3)ol-3302 信號擷取錯誤

更換 ol-3302


更換 ol-3300

(1)輸入電源反相序

將輸入電源回復為正相序


更換 ol-3302

(3)ol-3302 的 CPLD 訊號有誤更換 ol-3302

(4)ol-3300 擷取信號錯誤

更換 ol-3302

故障檢知故障排除


更換 ol-3320


更換 ol-3300



更換 ol-3300


更換 ol-3320


更換 ol-3300



更換 ol-3300

(1)負載超載 100% 以上

卸載至

100%負載以下


更換 ol-3316


目前無此功能

(1)逆變器側散熱片溫度太高卸載至 100%負載以下

(2)溫度開關線開路

將溫度開關線回復


更換 ol-3312


更換 ol-3300

(1)IGBT 元件短路

(2)輸出發生短路

更換

IGBT 元件

短路排除

(3) IGBT 信號線接法錯誤 IGBT 信號線接法回復


更換 ol-3312


更換 ol-3300

8-3 系統功能簡易故障排除

錯誤訊息顯示

電池無法供電

輸入電壓低於

機內溫度過高

25%

故障檢知

(1)無電池

(2)電池電力不足

故障排除

加入電池

對電池充電


更換 ol-3302

(4)ol-3300 程式參數值誤差校正程式參數值

(1)市電電壓太低


使市電回復至

更換 ol-3320

+/-20%內


更換 ol-3300


(1)系統異常


通知維護人員

更換 ol-3300


機內濕度過高

無第二電源

無任何電源

目前無此功能

(1)無第二電源


加入第二電源

更換 ol-3320


更換 ol-3300


(1)無任何電源加入


加入任何電源

更換 ol-3320



更換 ol-3302

更換 ol-3300

(5)ol-3300 程式參數值異常校正程式參數值

輸入電壓過低，電池放電

(1)輸入電源過低或無市電

使市電回復至

+/-20%內



更換 ol-3320

更換 ol-3302


更換 ol-3300


電池低壓，

UPS 即將關機 (1)輸入電源過低或無市電

使市電回復至

+/-20%內

(2)電池電壓將至低壓點

卸載至

10%~20%負載

電池測試異常




更換 ol-3300


(1)無電池

(2)電池電力不足

更換 ol-3320

更換 ol-3302

加入電池

對電池充電

緊急開關動作


更換 ol-3302


(1)緊急開關動作

(2)輸出短路

緊急開關回復

短路排除



更換 ol-3304

更換 ol-3300

No results