advertisement
Service Manual for
QE8 Series High Torque
Angle Wrench and In-Line DC Electric Tools
Form P7775
Edition 1
April, 2004
CCN 04580973
NOTICE
For routine Maintenance, Operation and Instruction information regarding this product, see
Publication manual P7609, located at www.irtools.com/techdocuments, or contact the nearest
Ingersoll-Rand Office or Distributor.
(Dwg. TP2160a)
(Dwg. TP2160b)
Refer All Communications to the Nearest
Ingersoll-Rand Office or Distributor.
© Ingersoll-Rand Company 2004
Printed in U.S.A
1
QE8 HIGH TORQUE MOTOR HOUSING ASSEMBLY, GRIPS AND LEVERS
OFF .05-1.1 Nm
5/64"
OFF 1.1-1.7 Nm
(Dwg. TP2155)
\
QE8 HIGH TORQUE MOTOR HOUSING ASSEMBLY, GRIPS AND LEVERS
QE6 MOTOR HOUSING ASSEMBLY, GRIPS AND LEV
When Ordering, use applicable Part Number
QE8 High Torque Motor Housing Assembly, Grips, and Levers Parts List
Item Part Description
1 Motor Housing Assembly
FOR MODELS:
QE8Z{ }070{ } { } . . . . . . . . . . . . . . . . . . . . . . . . . .
QE8Z{ }090{ } { } . . . . . . . . . . . . . . . . . . . . . . . . .
FOR MODELS:
QE8A{ }225{ } { }. . . . . . . . . . . . . . . . . . . . . . . . .
QE8S{ }150{ } { } . . . . . . . . . . . . . . . . . . . . . . . . .
QE8Z{ }150{ } { } . . . . . . . . . . . . . . . . . . . . . . . . . .
FOR MODELS:
QE8A{ }400{ } { }. . . . . . . . . . . . . . . . . . . . . . . . .
QE8S{ }230{ } { } . . . . . . . . . . . . . . . . . . . . . . . . . .
2 LED Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3 Ball . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4 Spring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5 Trigger . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6 Spring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7 Memory chip . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8 Communication Board . . . . . . . . . . . . . . . . . . . . . . . . . .
Part Number Item Part Description
GEA120-D53-491
GEA120-D53-491
GEA240-D53-491
GEA240-D53-491
GEA240-D53-491
9 Retainer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
10 O-Ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
11 Housing Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
12 Warning Label . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
13 Label-Cover Lens . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
14
15
16
Retaining Ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
O-Ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Spring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
17 Reverse Ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
# GEA400-D53-491 18 Handle Grip . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
# GEA400-D53-491 19 Handle Grip . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
GEA40-98 20 Handle Grip . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
AV1-255
GEA40-329-51
GEA40-273
GEA40-273-51
TRP-A528
GEA40-A2309
21 Sleeve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
22 Socket Cap Screw (Low Head) . . . . . . . . . . . . . . . . . . . . .
23 Socket Head Cap Screw . . . . . . . . . . . . . . . . . . . . . . . . . . .
24 Lever, Short . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
25 Lever, Extended . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
# Also includes GEF400-491-104
Part Number
GEA40-2309-104
GEA40-136-211
GEA120-136
GEA40-99
GEA40-600
GEA40-208
GEA40-801
GEA40-329-52
GEA40-329
GEA40-135
GEA40-135SL
GEA40-135EL
GEA40-137
GEA40-135-68
GEA40-273EL-68
GEA40-273SL
GEA40-273EL
Ingersoll-rand #67
OFF 68-81 Nm
QE8 HIGH TORQUE GEARING COMPONENTS
(Dwg. TP2160_B)
QE8 HIGH TORQUE GEARING COMPONENTS
When Ordering, use applicable Part Number
*
34
35
36
37
Item
31
32
33
38
39
40
41
43
ANGLE
IN LINE
OFFSET
Part Description
O-ring (I.D. 1.563 X .139) . . . . . . . . . . . . . . . . . . . . . . . . . . .
Transducer Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Spacer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Gear Case Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Retainer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Pinion Coupler Assembly . . . . . . . . . . . . . . . . . . . . . .
Retaining Ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Spindle Assembly (1st Stage) . . . . . . . . . . . . . . . . . . .
Spindle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Planet Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Planet Bearing . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Planet Gear (1st) . . . . . . . . . . . . . . . . . . . . . . . . . . .
Bearing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Spacer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Spindle Assembly (2nd Stage) . . . . . . . . . . . . . . . . . . .
Spindle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Planet Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Planet Bearing . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Planet Gear (2nd) . . . . . . . . . . . . . . . . . . . . . . . . . . .
Spacer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Bearing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Ring Gear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
QE8 High Torque Gearing Parts List
---
---
---
---
---
---
QE8Z{ }070{ }{ } QE8Z{ }090{ }{ } QE8Z{ }150{ }{ }
Part Number
---
GEA120-A756-90
DEA120-945
GEP120-M37
DEA120-29
DEA120-17
W64-118
DEA120-A216
---
---
---
---
Part Number
---
GEA120-A756-90
DEA120-945
GEP150-M37
DEA120-29
DEA120-17
W64-118
DEA150-A216
---
---
---
---
Part Number
---
GEA240-A756-160
GEA240-945
GEP240-M37
GEA240-208
DEA120-17
W64-118
DEA55-A216
---
---
---
---
---
DEA120-A8
---
---
---
---
---
---
DEA120-406
---
DEA150-A8
---
---
---
---
---
---
DEA200-406
QE8 HIGH TORQUE GEARING PARTS LIST
(Continued)
GEA240-80
GEA240-A216
---
---
---
---
GEA240-80
GEA240-606
GEA240-406
QE6 MOTOR HOUSING ASSEMBLY, GRIPS AND LEV
QE8A{ }225{ }{ }
QE8S{ }150{ }{ }
---
Part Number
---
GEA240-A756-160
GEA240-945
GEA240-M37
GEA240-208
DEA120-17
W64-118
DEA55-A216
---
---
---
---
GEA240-80
GEA240-A216
---
---
---
---
GEA240-80
GEA240-606
GEA240-406
QE8 HIGH TORQUE GEARING COMPONENTS
(Continued)
46
47
48
49
50
51
52
Item
45
ANGLE
IN LINE
OFFSET
Part Description
Spindle Assembly (3rd Stage) . . . . . . . . . . . . . . . . . . .
Spindle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Planet Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Needle Rollers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Spacer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Planet Gear (3rd) . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Retainer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Coupling Nut . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Gear Case . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Retaining Ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Spindle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Bearing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Retaining Ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
REFER ALSO TO THESE MANUALS
When Ordering, use applicable Part Number
---
---
QE8Z{ }070{ }{ }
Part Number
---
---
---
---
---
---
DEF120-29
GEF120-43
GEP120-B37
---
---
R38P-606
W64-118
P7781
QE8 High Torque Gearing Parts List
---
---
QE8Z{ }090{ }{ }
Part Number
---
---
---
---
---
---
DEF120-29
GEF120-43
GEP120-B37
---
---
R38P-606
W64-118
P7781
---
---
QE8Z{ }160{ }{ }
Part Number
GEA240-A8
---
---
---
---
---
GEF240-29
GEA240-43
GEP240-B37
---
---
---
---
P7781
QE8A{ }225{ }{ }
QE8S{ }150{ }{ }
---
Part Number
GEA240-A8
---
---
---
---
---
GEF240-29
GEA240-43
GEA240-B37
---
---
---
---
---
QE8 HIGH TORQUE GEARING COMPONENTS
(Continued)
When Ordering, use applicable Part Number
ANGLE
IN LINE
OFFSET
Item Part Description
40
41
43
35
36
37
31 O-ring (I.D. 1.563 X .139) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
32 Transducer Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
33 Spacer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
* Gear Case Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
34 Retainer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Pinion Coupler Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Retaining Ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Spindle Assembly (1st Stage) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Spindle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Planet Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Planet Bearing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
38
39
Planet Gear (1st) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Bearing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Spacer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Spindle Assembly (2nd Stage) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Spindle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Planet Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Planet Bearing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Planet Gear (2nd) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Spacer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Bearing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Ring Gear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
QE8 High Torque Gearing Parts List (Continued)
QE8A{ }225F{ }
QE8S{ }150F{ }
---
Part Number
---
GEA240-A756-160
GEA240-945
GEF240-M37
GEA240-208
DEA120-17
W64-118
DEA55-A216
---
---
---
---
---
GEA240-80
GEA240-A216
---
---
---
---
GEA240-80
GEA240-606
GEA240-406
---
QE8S{ }230F{ }
---
Part Number
GEF400-491-104
GEF400-A756-230
N/A
GEP400-M37
N/A
GEF400-17
W64-118
DEA90-A216
---
---
---
---
---
GEF400-80
GEF400-A216
---
---
---
---
GEF400-80
---
GEF400-406
QE8A{ }400F{ }
---
---
Part Number
GEF400-491-104
GEF400-A756-230
N/A
GEF400-M37
N/A
GEF400-17
W64-118
DEA90-A216
---
---
---
---
---
GEF400-80
GEF400-A216
---
---
---
---
GEF400-80
---
GEF400-406
QE6 MOTOR HOUSING ASSEMBLY, GRIPS AND LEV
QE8 HIGH TORQUE GEARING PARTS LIST
(Continued)
When Ordering, use applicable Part Number
ANGLE
IN LINE
OFFSET
50
51
52
46
47
48
49
Item Part Description
45 Spindle Assembly (3rd Stage) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Spindle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Planet Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Needle Rollers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Spacer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Planet Gear (3rd) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Retainer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Coupling Nut . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Gear Case . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Retaining Ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Spindle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Bearing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Retaining Ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
QE8 High Torque Gearing Parts List (Continued)
QE8A{ }225F{ }
QE8S{ }150F{ }
---
Part Number
GEA240-A8
---
---
---
---
---
GEF240-29
GEA240-43
GEF240-B37
---
---
---
---
---
QE8S{ }230F{ }
---
Part Number
GEF400-A8
---
---
---
---
---
N/A
GEF400-43
GEP400-B37
GEF400-29
GEF400-584
---
---
QE8A{ }400F{ }
---
---
Part Number
GEF400-A8
---
---
---
---
---
N/A
GEF400-43
GEF400-B37
---
---
This Page intentionally left Blank
QE8 HIGH TORQUE IN-LINE ATTACHMENT COMPONENTS
OFF 61-68 Nm
Ingersoll-Rand # 67
OFF 61-68 Nm
(Dwg. TP2293)
QE8 HIGH TORQUE IN-LINE ATTACHMENT COMPONENTS
When Ordering, use applicable Part Number
QE8 In-line Spindles Parts List
Item Part Description Part Number Item Part Description
z In-Line Spindle Assemblies
--QE8S{ }150{ }41S08 (1/2" Sq. Drive & 4" Long Shank)
---
160E4S8
--QE8S{ }150{ }61S08 (1/2" Sq. Drive & 6" Long Shank) 160E6S8
--QE8S{ }150{ }81S08 (1/2" Sq. Drive & 8" Long Shank)
61 Housing Assembly
160E8S8
---
---
---
for 41S08 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
for 61S08 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
--for 81S08 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
62 Washer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
63 Washer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
64 Square Drive Spindle
---
---
for 41S08 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
for 61S08 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
--for 81S08 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
65 Socket Retainer Spring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
160E4-A580
160E6-A580
160E8-A580
120E4-105
120E4-106
---
120E4S8-586
120E6S8-586
120E8S8-586
5UHD-718
66 Socket Retaining Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
67 Coupler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
--for 41S08 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
-- for 61S08, and 81S08 . . . . . . . . . . . . . . . . . . . . . . . . . .
68 Disengaging Spring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
--for 41S08 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
-- for 61S08, and 81S08 . . . . . . . . . . . . . . . . . . . . . . . . . .
69 Drive Spindle Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . .
70 Washer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
71 Retaining Ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
72 Rear Spindle Bearing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
73 Bearing Cap . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
74 Coupling Nut . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
75 Retainer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Part Number
804-716
---
120E4-581
120E6-581
---
120E4-626
120E6-626
160E4-A584
120E4-106
FEA100-20
GEA240-593
8SA32-531
GEA240-27
160E4-29
FOR MODEL
QE8Z{ }070{ }{ }, QE8Z{ }090{ }{ }
QE8Z{ }150{ }{ }
QE8S{ }230{ }{ }
REFER TO THESE MANUALS
P7778
P7778
P7777
QE8 ANGLE HEAD ATTACHMENTS
OFF 61-68 Nm
OFF 61-68 Nm
HUSKEY HTS-2
(Dwg. TP2294)
When Ordering, use applicable Part Number
QE8 Angle Head Attachments Parts List
Item Product Identification Code
81
82
QE8A{ }225{ }A7S12
QE8A{ }400{ }A8S12
Part Number
AA16S12
AA20S12
12
QE8 HIGH TORQUE ACCESSORIES
(Dwg. TP2292)
When Ordering, use applicable Part Number
QE8 High Torque Accessories Parts List
Item Part Description
100 † Reaction Bar Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
101 † Mounting Plate Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
102 †Mounting Plate Assembly (Flanged) . . . . . . . . . . . . . . . . . . . . . . . . . . . .
103 Power Cord Assembly (3 Meter) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
104 Power Cord Assembly (10 Meter) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
105 Power Cord Assembly, 90 Deg. (3 Meter) . . . . . . . . . . . . . . . . . . . . . . . .
106 Power Cord Assembly, 90 Deg. (10 Meter) . . . . . . . . . . . . . . . . . . . . . . .
107 Power Cord Extension Assembly (10 Meter) . . . . . . . . . . . . . . . . . . . . . .
108 Power Cord Extension Assembly (20 Meter) . . . . . . . . . . . . . . . . . . . . . .
109 Power Cord Extension Assembly (40 Meter) . . . . . . . . . . . . . . . . . . . . . .
110 Suspension Bail . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
111 Spanner Wrench . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
† FOR MODEL QE8{ }150{ }{ } NON-FLANGED MODELS ONLY
Part Number
DEA120-K48
DAM120-K48
GEM120-K48
GEA40-C0RD-3M
GEA40-C0RD-10M
GEA40-C0RD-3M-90
GEA40-C0RD-10M-90
GEA40-EXT-10M
GEA40-EXT-20M
GEA40-EXT-40M
7L-365
GEA40-478
13
Ingersoll-Rand # 67
HUSKEY HTS-2
QE8 TOOL ASSEMBLIES
Angles
(Dwg. TP2161b)
In-Lines
(Dwg. TP2161a)
Table 1
Item Tool Used
1 Spanner Wrench
2 Pin Spanner Wrench
3 Torque Wrench
4 Adjustable Pin Wrench
5 Adjustable Wrench
6 5/64” Hex Key
7 9/64” Hex Key
8 Internal Snap Ring Pliers
9 Pick
Suggested Tools Parts List
Description
-----
-----
-----
-----
I-R Part #GEA40-478
3 mm or 1/8” pin
1/2” Sq. Drive, 50 ft-lb capacity
-----
-----
Where Used?
Coupling Nut
Motor Housing Assembly, Cable
General use
In-Lines, Bearing Caps
Coupling Nut (with flats)
Cap Screws (Low Socket Head)
Cap Screws (Regular Head)
General use
O-Rings (behind Reverse Ring),
Smalley Ring, etc.
14
MAINTENANCE
General Instructions:
•
Refer to Table 1 “Suggested Tools Parts List” for quick reference to the tools recommended for the following disassembly/assembly instructions.
WARNING
• Repairs should be made only by authorized trained personnel. Consult your nearest Ingersoll-Rand
Authorized Service Center.
• Disconnect the power cord from the receptacle before performing any maintenance on this or any other tool.
• Always use protective eyewear when performing maintenance on a tool or while operating a tool.
• Use of non-Ingersoll-Rand parts or failure to follow
Maintenance Instructions may create a risk of electric shock or injury.
LUBRICATION
DISASSEMBLY
WARNING
• T his procedure is to be performed by an authorized, trained repair person. To ensure proper functioning of the tool:
• When replacing the Motor Housing Assembly (1), always ensure that the Memory Chip (7),
Communication Board (8), Gear Case Assembly, and Attachment are all assembled as a set with the new Motor Housing Assembly.
CAUTION
• When replacing an Attachment, always use the
Angle Head Attachment designed for that model.
Never replace an Angle Head Attachment with an
In-Line Attachment.
• When replacing a Gear Case Assembly, always use the Assembly designed for that model.
Whenever this product is disassembled, clean the parts and re-lubricate them as follows:
1. Using appropriate tool, loosen the Attachment
Coupling Nut (74).
2. Unthread Coupling Nut from Gear Case Assembly and remove Attachment.
3. Using appropriate tool, loosen the Gear Case Coupling
Nut (47).
4. Unthread Coupling Nut and remove Gear Case
Assembly.
5. Disassemble Gear Case.
6. Clean and degrease all parts except for the bearings, 1 st
Stage Spindle Assembly (37), 2 nd
Stage Spindle
Assembly (39) and the 3
(45).
rd
stage Spindle Assembly
7. Wipe clean the Spindle Assemblies with a clean, dry and lint-free rag.
8. Once cleaned, apply prescribed amounts of
Ingersoll-Rand #67 Grease as follows:
• 3 - 4 cc to central area between gears of each
Spindle Assembly (37, 39 & 45).
• Thin layer on Ring Gear teeth (43)
9. For Models with an Angle Head Attachment:
Using HUSKY HTS-2 Grease, lubricate Angle Head
(81 or 82) through Grease Fitting.
10. For Models with an In-Line Attachment:
Using Ingersoll-Rand #67 Grease, lubricate the Square
Drive Spindle Bearings, the Drive Spindle (64) and the
Disengaging Spring (68).
General Instructions for Disassembly:
1. Do not disassemble the tool any further than necessary to replace or repair damaged parts.
2. To protect part surfaces and to prevent distortion of
Housings and threaded joints, use care when grasping the tool.
3. Avoid clamping non-metal surfaces, unless directed otherwise.
4. Do not remove any press fit part or any part of an assembly unless its removal is necessary for repair or replacement.
Attachments
WARNING
• NEVER grasp the tool in a vise, as this will likely result in damage to the tool causing wire leads to malfunction, which increases the risk of electric shock.
CAUTION
• When installing or removing a Coupling Nut,
ALWAYS hold the tool by the Spanner holes or flats as provided on the Assembly Housing.
15
MAINTENANCE (Continued)
Attachment Removal
FOR MODELS:
QE8A{ }225{ }{ }
QE8A{ }400{ }{ }
QE8S{ }150{ }{ }
1. Using Spanner Wrench #GEA40-478 (or other appropriate wrench), grasp the Spanner holes of the
Coupling Nut (74).
2. Holding firmly onto tool with the wrench flats (or
Spanner holes) of the Gear Case (48), unscrew
Coupling Nut and pull the Attachment out of the Gear
Case.
FOR ALL OTHER MODELS:
1. Remove screws around the flange of the Attachment while supporting both ends of the tool.
2. Pull Attachment from the Mounting plate and Gear
Case or Offset Gear Case.
3. Pull remainder of the Tool from mounting plate.
Angle Head Attachments - Disassembly
DISASSEMBLY OF ANGLE HEAD ATTACHMENTS
IS NOT RECOMMENDED.
In-Line Attachments - Disassembly
FOR 160E4S8, 160E6S8 & 160E8S8 IN-LINE
ATTACHMENTS.
1. Looking down the hole of the Square Drive Spindle's
(64) square socket, locate Retaining Pin (66) and
Retaining Spring (65).
2. If necessary, use a pointed metal probe to pull retaining
Spring out of Spindle cavity.
3. Also if necessary, remove Pin from Square Drive
Spindle (64).
4. Using Spanner Wrench #GEA40-478 (or other appropriate wrench), grasp the Spanner holes (or flats) of the
Coupling Nut (74).
5. If desired, remove Coupling Nut Retainer (75) using the appropriate tool.
Note: In the following step, the Bearing Cap (73) has a
left-hand thread.
6. Using an adjustable Pin Wrench, unscrew Bearing Cap
(73).
7. Pull the Drive Spindle Assembly (69) out of Housing
Assembly (61).
8. If necessary, using a bearing puller tool, press the Rear
16
Spindle Bearing (72) off the Drive Spindle Assembly
(69). Then remove the Retaining Ring (71), and
Washer (70).
9. Now tilt Spindle Housing, causing the Disengaging
Spring (68), Coupler (67), Square Drive Spindle (64), and Washers (62) and (63) to slide out.
FOR ALL OTHER SPINDLES:
REFER TO THE APPROPRIATE MAINTENANCE
MANUAL LISTED IN THE QE8 HIGH TORQUE
IN-LINE SPINDLE PARTS LIST.
Motor Housing Disassembly
Gear Case Removal
FOR ALL MODELS:
1. Carefully engage spanner holes on the Gear Case
Coupling Nut (47) with the appropriate tool and loosen the Coupling Nut while gripping the wrench flats of the
Gear Case (48) with the appropriate wrench.
2. Unthread the Coupling Nut and pull the Gear Case
Assembly off the Motor Housing Assembly.
FOR MODELS WITH OFFSET GEAR CASES:
QE8Z{ }070{ }{ }
QE8Z{ }090{ }{ }
QE8Z{ }150{ }{ }
1. Remove the screws around the flange of the Offset
Gearing that attach it to the Gear Case assembly with the appropriate wrench while gripping the wrench flats of the Tool Gear Case with the appropriate wrench.
2. Pull Offset Gearing from the Gear Case.
Gear Case - Disassembly
FOR GEP120-M37 AND GEP150-M37
1. Remove the Pinion Coupler Assembly (35) from the
Motor Housing Assembly.
2. If the Coupling Nut requires replacement, spread the ends of the Retaining Ring (46) and remove it from the
Gear Case Assembly. Slide Coupling Nut off the Gear
Case Assembly.
3. Work a pointed tool under the Ring Gear Retainer (34) and spiral it out of the Gear Case (48).
4. Tilt the Gear Case Assembly so that the Ring Gear (43) and 1 st
Stage Spindle Assembly (37) slide out of the
Gear Case Assembly.
5. With the motor end of the Gear Case Assembly standing on the table of an Arbor press, carefully press the 2 nd
Stage Spindle Assembly (39) out of the Bearing
(51) while lightly supporting the Spindle Assembly from beneath to avoid breakage.
6. Using internal snap ring pliers, remove the Retaining
Ring (52) from the threaded end of the Gear Case (48).
7. Remove Bearing (51) from the Gear Case.
FOR GEA240-M37, GEF240-M37 AND GEP240-M37
1. Remove the Pinion Coupler Assembly (35) from the
Motor Housing Assembly
2. Work a pointed tool under the Ring Gear Retainer (34) and spiral it out of the Gear Case (48).
3. Tilt the Gear Case Assembly so that the Ring Gear
(43), 1 st
Stage Spindle Assembly (37), 2 nd
Stage Spindle Assembly (39) and 3 rd
stage Spindle Assembly
(45) slide out of the Gear Case (48) all together.
4. Using internal snap ring pliers, remove the Retaining
Ring (36) from the Ring Gear.
5. Tilt the ring gear and slide the 1 st
Stage Spindle
Assembly (37) and 2 nd
Stage Spindle Assembly (39) out of the Ring Gear.
6. With the output end of the Ring Gear resting on the table of an arbor press, carefully press the 3 rd
Stage
Spindle Assembly (45) from the Spindle Bearing (41) and out of the Ring Gear.
7. From the output end of the Ring Gear, push the Spindle bearing (41) out of the Ring Gear.
8. If the Coupling Nut requires replacement, spread the ends of the Retaining Ring (46) and remove it from the
Gear Case Assembly.
MAINTENANCE (Continued)
FOR GEF400-M37 AND GEP400-M37
1. Remove the Pinion Coupler Assembly (35) from the
Motor Housing Assembly.
2. If the Coupling Nut requires replacement, slide the
Coupling Nut off the Motor Housing Assembly.
3. From the output end of the Gear Case Assembly, push the 3 rd
Stage Spindle Assembly (45) until the Ring
Gear, 1 st
Stage Spindle Assembly (37), 2 nd
Stage Spindle Assembly (39) and 3 rd
Stage Spindle Assembly
(45) slide out of the Gear Case (48) all together.
4. Using internal snap ring pliers, remove the Retaining
Ring (36) from the Ring Gear.
5. Tilt the ring gear and slide the 1 st
Stage Spindle
Assembly (37) and 2 nd
Stage Spindle Assembly (39) out of the Ring Gear.
6. From the output end of the Ring Gear, carefully pull the 3 rd
Stage Spindle Assembly (45) out of the ring gear. It may be necessary to push it from the opposite side.
7. If necessary, remove the O-ring (31), from the Motor
Housing Assembly.
FOR OFFSET GEARING DISASSEMBLY:
REFER TO THE APPROPRIATE MAINTENANCE
MANUAL LISTED IN THE QE8 HIGH TORQUE
GEARING PARTS LIST.
WARNING
• This procedure is to be done by an authorized, trained repair person. To ensure proper functioning of the tool:
When replacing the Motor Housing Assembly (1), always ensure that the Memory Chip (7), Communication Board
(8), Gear Case Assembly, and Attachment are all assembled as a set with the new Motor Housing Assembly.
Grips
1. For models with levers, use the appropriate hex key to loosen Cap Screws (23) from lever (24 or 25) and remove lever from Handle Grip (19 or 20).
2. Use the appropriate hex key to loosen the Cap Screw
(22) from Handle Grip (18, 19, 20 or 21).
3. Slide Handle Grip off of Motor House Assembly (1).
17
MAINTENANCE (Continued)
Disassembly of External Components
1. Dislodge O-rings (15) and remove Memory Chip (7) from assembly.
2. Remove Trigger mechanism (5) from Motor Housing
Assembly.
3. Remove Spring (6) from Trigger mechanism.
4. Slide Reverse Ring (17) away from Motor Housing
Assembly, being careful not to lose the Detent Ball (3) or Springs (4) and (16).
5. Remove Retaining Ring (14) from behind Label Cover
Lens (13).
6. In a sliding motion, pull Warning Label (12) and Label
Cover Lens (13) off end of Motor Housing Assembly.
7. Slide Housing Cover (11) off Motor Housing
Assembly.
8. Remove O-ring (10) located at front of Housing Cover.
Communication Board
Motor
Commuta tion
Torqu e Transduc er
Torque and Motor Connector(s)
(Dwg. TP2162a)
LED
Bo ar d
18
Motor Temperature
Se ns or
LEDs and Temperature Connector(s)
(Dwg. TP2162b)
Disassembly of Internal Components
1. Remove Retainer (9) used to retain Communication
Board (8), located at rear end of Motor Housing
Assembly in Connector cavity.
2. In large cavity area(s) of Motor Housing, disconnect the Motor Phase connector.
(Refer to TP2162b)
3. Disconnect the Motor temperature-sensor connector from the Communication Board.
(Refer to TP2162b)
4. Disconnect the Motor Commutation connector from the Communication Board.
(Refer to TP2162a).
5. Disconnect the Torque Transducer connector from the
Communication Board.
(Refer to TP2162a)
6. Disengage female socket located on front end of Communication Board, from male connector located at center of LED Board (2) by gently sliding board from
Motor Housing Assembly.
7. Remove LED Board from Motor Housing Assembly.
(Refer to TP2162b)
Transducer Removal
1. Locate the cavity found at end of long axial groove running along the outer surface of the Motor Housing
Assembly.
2. Make sure the Transducer connector is disconnected from the Communication Board.
3. Gently pull Transducer (32) out of the Motor Housing
Assembly, while feeding the Transducer wire and connector through the cavity in the Motor Housing
Assembly.
4. Carefully push Transducer's connector through the cavity of the Motor Housing Assembly.
ASSEMBLY
MAINTENANCE (Continued)
three tabs of the LED Board against the three ledges of the Motor Housing Assembly (Refer to TP2162a) making sure that the motor commutation wires properly pass through the cutout in the LED board.
2. Using two of the three internal axial grooves located in the connector end of the Motor Housing Assembly, slide Communication Board (8) into Motor Housing
Assembly.
3. Press connector located on front end of Communication Board into socket located at center of LED Board.
4. Route Motor Commutation wiring to same side of
Communication Board; snap connector into socket marked Motor.
(Refer to TP2162a)
5. Route Motor Temperature Sensor Connector cable to opposite side of Communication Board; snap Motor
Temperature-Sensor connector into the Motor
Temperature-Sensor socket.
(Refer to TP2162b)
6. Through large cavities of Motor Housing Assembly, connect Motor Phase Female Connector to Male
Connector of Motor.
7. Install Retainer (9) behind Communication Board in connector cavity in the end of the Motor Housing
Assembly.
Communication Board (Close-Up)
Motor Housing Assembly
LED
Bo ar d
General Instructions
1. To protect the part's surfaces and to prevent distortion of Housings and threaded joints, use care when grasping the tool.
2. Always press on the inner ring of a ball-type bearing when installing the bearing onto a shaft.
3. Always press on the outer ring of a ball-type bearing when pressing the bearing into a bearing recess.
4. Refer to the "Lubrication" section of this manual for instruction on how to properly grease this tool.
Motor Temperature
Se ns or
LEDs and Temperature Connector(s)
(Dwg. TP2162a)
• T his procedure is to be done by an authorized, trained repair person. To ensure proper functioning of the tool:
When replacing the Motor Housing Assembly (1), always ensure that the Memory Chip (7), Communication Board
(8), Gear Case Assembly, and Attachment are all assembled as a set with the new Motor Housing Assembly.
Internal Components
1. Insert the LED Board (2) through one of the Motor
Housing Assembly's three large cavities and lay the
19
MAINTENANCE (Continued)
Motor
Commuta tion
7. Install and depress Ball (3) and Spring (4) and then slide Reverse Ring onto Motor Housing Assembly.
When replacing the Motor Housing Assembly (1), always ensure that the Memory Chip (7), Communication Board
(8), Gear Case Assembly, and Attachment are all assembled as a set with the new Motor Housing Assembly.
Torqu e Transduc er
Torque and Motor Connector(s)
(Dwg. TP2162b)
8. Install Memory chip (7) into Housing with terminals aligned with O-ring groove.
9. Slide two O-rings (15) into groove to retain Memory chip.
10. Install Spring (6) on post in middle of Trigger (5) and install Trigger into Motor Housing Assembly.
11. For models with Extended Lever (25), install an additional spring on Trigger's auxiliary post.
12. Slide Handle Grip (18, 19, 20, or 21) onto Motor Housing Assembly.
13. Apply a medium strength thread locker to Low Head
Socket Cap Screw (22).
14. Install Low Head Socket Cap Screw into Motor
Housing Assembly.
15. Torque Socket Cap Screw to 10 to 15 lb f
• in
(1.1 to 1.7 Nm)
.
16. For models with Levers: a. Place Lever (24 or 25) in position against Handle
Grip and install lever Socket Cap Screws (23).
b. Torque Socket Cap Screw (23) to 5 to 10 lb f
• in
(0.5 to 1.1 Nm)
.
Transducer Installation
1. Insert Transducer Assembly (32) into the Motor
Housing Assembly, wire end first, guiding
Transducer's connector out through the cavity found at end of Motor Housing Assembly's long outer groove.
2. Carefully pull Transducer's connector and wiring through cavity of Motor Housing Assembly.
3. Align and engage Transducer's gear teeth with the gear teeth located inside the end of the Motor Housing
Assembly. Be certain that the Transducer wire exits the
Transducer directly over the access cavity through which the wire was fed.
4. Continue inserting the Transducer assembly until it is fully seated.
5. Snap Transducer's connector into Communication
Board (8) socket marked Torque.
(Refer to TP2162a)
External Components
1. Slide O-ring (10) into groove located at front end of
Motor Housing Assembly.
2. Slide on Housing Cover (11), ensuring that Transducer and Motor wires are not disturbed.
3. Slide Warning Label (12) into Label Cover Lens (13).
Note Warning Label and Label Cover Lens slot and tab alignment features.
4. Slide Label Cover Lens and Warning Label over Motor
Housing Assembly grip area. Orient tabs of Label
Cover Lens with mating slots in Motor Housing
Assembly, and slide together.
5. Install Retaining Ring (14) into groove behind Label
Cover Lens.
6. Place Spring (16) into Reverse Ring (17).
20
WARNING
• T his procedure is to be performed by an authorized, trained repair person. To ensure proper functioning of the tool:
• In the course of disassembling or assembling this product, beware of any attempt to separate the gear case from or tighten the gear case to the motor housing assembly. Destruction of the transducer wire will result.
CAUTION
• When replacing an Attachment, always use the
Angle Head Attachment designed for that model.
Never replace an Angle Head Attachment with an
In-Line Attachment.
• When replacing a Gear Case Assembly, always use the Assembly designed for that model.
MAINTENANCE (Continued)
Gear Case - Assembly
FOR GEP120-M37 AND GEP150-M37
1. Ensure that all the gears are free of debris.
2. Apply 2-3 cc of IR #67 grease to the central area between the gears and the surface of the gear teeth of the 1 st
Stage Spindle Assembly (37) and the 2 nd
Stage
Spindle Assembly (39).
3. Insert Bearing (51) into threaded end of Gear Case (48) and push it in until it seats against the shoulder in the
Gear Case.
4. Assembly the Retaining Ring (52) into the groove directly in front of the Bearing with internal snap ring pliers.
5. Support the Gear Case Assembly, threaded end down, on the inner race of Bearing (51).
6. Position the 2 nd
Stage Spindle Assembly (39) on the inner race of the Bearing (51) inside the Gear Case with the splined end of the Spindle Assembly facing the Bearing.
7. With an appropriate tool, press the 2 nd
Stage Spindle
Assembly into Bearing (51) until the Spindle Assembly seats against the inner race of the Bearing.
8. Coat the inside and outside surfaces of the Ring Gear
(43) with IR #67 grease.
9. Insert the Ring Gear into the Gear Case with the end of the Ring Gear having an internal groove towards the motor.
10. Align the Ring Gear teeth with those of the planets in the 2 nd
Stage Spindle Assembly and slide the Ring
Gear into the Gear Case until it stops against the shoulder inside the Gear Case.
11. Install the Retainer (34) into the groove inside the motor end of the Gear Case to secure the Ring Gear.
12. Insert the 1 st
Stage Spindle Assembly (37) into the
Gear Case and engage the teeth of the gear on the Gear
Head Assembly with the planet gears of the 2 nd
Stage
Spindle Assembly while aligning the planet gears of the Gear Head Assembly with the Ring Gear.
13. Install Retaining Ring (36) into groove in the end of the Ring gear.
14. Slide the Coupling Nut (47) on the input end of the
Gear Case (48). Using the proper tool, slide the Retaining Ring (46) over the end and into the groove of the
Gear Case.
FOR GEA240-M37, GEF240-M37 AND GEP240-M37
1. Ensure that all the gears are free of debris.
2. Apply 3 - 4 cc of IR #67 grease to the central area between the gears and the surface of the gear teeth of the 1 st
Stage Spindle Assembly (37), the 2 nd
Stage
Spindle Assembly (39) and the 3 rd
Stage spindle
21
Assembly (45).
3. Coat the inside and outside surfaces of the Ring Gear
(43) with IR #67 grease.
4. Insert the Spindle Bearing (41) into the fine pitch end of the Ring Gear (43) with the flanged side of the bearing facing out until the bearing rests in the interior bore deep inside the ring gear. This may require moderate pressure.
5. Engage the planets of the 3 rd
Stage Spindle (45), squared end out, with the Ring Gear and insert it until it contacts the installed Spindle Bearing (41)
6. Position the Assembly of the previous step with the 3 rd
Stage Spindle resting on the table of an arbor press.
7. With an appropriate tool, press the inner race of the
Spindle Bearing (41) onto the 3 rd
Stage Spindle
Assembly until the Spindle Assembly seats against the inner race of the Bearing.
8. Apply a coating of Ingersoll Rand #67 grease to the
Spacer (40) and install the spacer on top of the Spindle
Bearing (41).
9. Install the 2 nd
Stage Spindle (39). Be sure to engage all gears properly prior to applying any force.
10. Apply a coating of Ingersoll Rand #67 grease to the
Spacer (38) and install the spacer on top of the 2 nd
Stage Spindle (39).
11. Install the 1 st
Stage Spindle (37). Be sure to engage all gears properly prior to applying any force.
12. Install the Retainer (36) into the groove inside the motor end of the Ring Gear.
13. Install the Ring Gear containing the Spindles, output end first, into the Gear Case (48) .
14. Install Retaining Ring (34) into the internal groove in the end of the Gear Case.
15. Slide the Coupling Nut (47) onto the input end of the
Gear Case (48). Using the proper tool, slide the Retaining Ring (46) over the end and into the external groove of the Gear Case.
FOR GEF400-M37, AND GEP400-M37
1. Ensure that all the gears are free of debris.
2. Apply 3 - 4 cc of IR #67 grease to the central area between the gears and the surface of the gear teeth of the 1 st
Stage Spindle Assembly (37), the 2 nd
Stage
Spindle Assembly (39) and the 3 rd
Stage spindle
Assembly (45).
3. Coat the inside and outside surfaces of the Ring Gear
(43) with IR #67 grease.
MAINTENANCE (Continued)
4. Engage the planets of the 3 rd
Stage Spindle (45) with the large outer diameter end of the Ring Gear and insert it until its spindle bearing seats in the Ring Gear bearing bore.
5. Apply a coating of Ingersoll Rand #67 grease to the
Spacer (40) and install the spacer on top of the 3 rd
Stage Spindle (45) from the small outer diameter end of the Ring Gear.`
6. Install the 2 nd
Stage Spindle (39). Be sure to engage all gears properly prior to applying any force.
7. Apply a coating of Ingersoll Rand #67 grease to the
Spacer (38) and install the spacer on top of the 2 nd
Stage Spindle (39).
8. Install the 1 st
Stage Spindle (37) Be sure to engage all gears properly prior to applying any force.
9. Install the Retainer (36) into the groove inside the motor end of the Ring Gear.
10. Install the Ring Gear containing the Spindles, output end first, into the Gear Case (48) .
11. Assembly O-ring (31) into the proper internal groove in the output end of the Motor Housing Assembly.
12. Slide the Coupling nut (47), threaded side first over the
Motor Housing Assembly.
13. FOR GEP400-M37 ONLY: a. Assemble Retaining ring (49) to groove in Spindle
(50) b. Insert Spline of Spindle (50) into 3 rd
Stage Spindle
(45)
FOR OFFSET GEARING ASSEMBLY:
REFER TO THE APPROPRIATE MAINTENANCE
MANUAL LISTED IN THE QE8 HIGH TORQUE GEAR-
ING PARTS LIST.
Gear Case Assembly Installation
ALL MODELS
1. Install the Pinion Coupler Assembly (35) on the pinion of the motor.
2. Rotate the Gear Case Assembly to the desired orientation relative to the Motor Housing Assembly (1).
3. Insert the Motor Housing Assembly (1) into the Gear
Case (48).
4. Align and engage the gear of the Pinion Coupler
Assembly (35) with the Planets of the 1 st
Stage Gear
Head Assembly (37) while engaging the Ring Gear
(43) with the Transducer (32) teeth. It may be necessary to rotate the 3 rd
Stage Spindle Assembly
(39) to aid in assembly.
5. Thread Coupling Nut (47) to the appropriate threads and while using the appropriate tool and the spanner holes on the gearcase torque the Coupling Nut (47) to
50 - 60 ft • lbs
(68 - 81 Nm)
.
22
FOR MODELS WITH OFFSET GEAR CASES:
QE8Z{ }070{ }{ }
QE8Z{ }090{ }{ }
QE8Z{ }150{ }{ }
1. Insert Gear Case into the Offset Gearcase Input Flange.
2. Align the flange holes of the Offset Gear Case flange and Tool Gear Case and thread the Cap Screws into the Tool Gear Case flange.
3. Torque Cap Screws as follows:
QE8Z{ }070{ }{ }, QE8Z{ }090{ }{ } and
QE8Z{ }150{ }{ }
18.4 - 25.4 ft • lbs (25 - 34.5 Nm)
Attachments
In-Line Attachment - Assembly
FOR 160E4S8, 160E6S8 & 160E8S8 IN-LINE
ATTACHMENTS
1. Install Socket Retaining Pin (66) into small hole provided in one of the flat walls of the square Spindle.
2. With Pin in place, locate Pin's groove inside large end-hole of Square Drive Spindle (64).
3. Position Spring (65) inside large hole of Square Drive
Spindle such that the free ends of the Socket Retaining
Spring are faced away from the hole and the closed side of the Spring straddles the Socket Retaining Pin.
4. Holding the Socket Retaining Pin steady, push Spring down hole of square Spindle until the Socket Retaining
Spring's wire engages Socket Retaining Pin.
5. Socket Retaining Pin is properly installed when Socket
Retaining Spring snaps into place.
6. Lubricate the bearings of the Housing Assembly (61) with Ingersoll-Rand # 67 Grease.
7. Slide Washer (62) and Washer (63) onto Square Drive
Spindle and insert Square Drive Spindle (64) into
Housing Assembly (61).
8. Align the Coupler (67) to slide over spline of Square
Drive Spindle.
9. Slide Coupler into position in Housing Assembly (61).
10. Slide Washer (70) on the Drive Spindle Assembly (69).
11. Use snap-ring Pliers to install the Retaining Ring (71) on top of the Washer.
12. Press on Rear Spindle Bearing (72) to Drive Spindle
Assembly (69).
13. Place Disengaging Spring (68) over Drive Spindle
Assembly.
14. Align the Drive Spindle Assembly with spline of
Coupler and insert Drive Spindle Assembly into
Housing Assembly (61).
15. Apply one drop of Perma-Lok MM-115 to threads of
Bearing Cap (73).
16. Carefully grasp the Housing Assembly.
Note: In the following step, the Bearing Cap (73) has a left-hand thread.
17. Using the appropriate tool, tighten Bearing Cap (73) to between 45 - 50 lb f
• ft
(61 - 68 Nm)
of torque.
18. Slide Coupling Nut (74) over Housing Assembly (61).
MAINTENANCE (Continued)
19. Using an appropriate tool, install Retainer (75) onto spline of Housing Assembly until seated into groove.
20. Spin Coupling by hand to check freedom of movement.
FOR ALL OTHER SPINDLE ASSEMBLIES:
REFER TO THE APPROPRIATE MAINTENANCE
MANUAL LISTED IN THE QE8 HIGH TORQUE IN-
LINE SPINDLE PARTS LIST.
Attachment - Installation
FOR MODELS:
QE8A{ }225{ }{ }
QE8A{ }400{ }{ }
QE8S{ }150{ }{ }
1. Position the Attachment appropriately.
2. Engage the spline on the input spindle of the
Attachment with the matching internal spline of the
3 rd
Stage Spindle Assembly (45), and then engage the spline on the Attachment Housing with that of the Gear
Case (48).
3. Thread the Coupling Nut (74) onto the Gear Case.
4. While holding the tool using an appropriate wrench on the wrench flats (or spanner holes) of the Gear Case, torque Coupling Nut to between 45 - 50 lb f
• ft
(61 - 68 Nm)
.
FOR ALL OTHER MODELS:
1. Insert Gear Case or Offset Gear Case into the Tool mounting plate.
2. Insert Attachment to the Opposite side of the Mounting
Plate and properly engage the drive spindle with the
Gear Case or Offset Gear Case Output Spindle.
3. Align the mounting holes of the Attachment to the
Mounting plate and to the Gear Case or Offset Gear
Case and insert the Cap Screws through the holes in the flange of the Attachment and mounting plate.
4. Torque Cap Screws to the Gear Case or Offset Gear
Case as follows:
ALL MODELS:
18.4 - 25.4 ft • lbs (25 - 34.5 Nm)
23
Connector Pin
N
U
V
W
L
M
J
K
X
---
---
---
---
G
H
E
F
C
D
A
B
MAINTENANCE
(Concluded)
QE8 Series Wiring (Cable) Chart
Wire Color (Cable)
Red
Black
Gray
Pink
Brown
Yellow
Orange
Violet
Green
Blue
Blue/White
White
White/Blue
Red
Black
White
Green/Yellow
---
---
---
---
Logic
VCC
COM
Spare 1
Spare 2
Spare 4
Sine
Cosine
Spare 3
Ground Sense
RX+
RX-
TX-
TX+
Motor Phase B
Motor Phase C
Motor Phase A
Ground
TX Shield
RX Shield
Hall Shield
Motor Shield
Connector Pin
9
23
34
36
6
8
20
5
25
1
4
22
16
15
21
28
7
13
14
12
27
NOTICE
SAVE THESE INSTRUCTIONS. DO NOT DESTROY.
When the life of the tool has expired, it is recommended that the tool be disassembled, degreased and the parts be separated by material so that they can be recycled.
24
SERVICE NOTES
25
SERVICE NOTES
26
SERVICE CENTERS
Centres d’entretien • Ingersoll-Rand Niederlassungen • Centri di Assistenza •
Centros de Servicio • Service Centra • Servicentre • Servicecenter • Servicesenter •
Huoltokeskus • Centros de Assistência Técnica • Κέντοα Εξυποέτησης
Ingersoll-Rand
1872 Enterprise Drive
Rochester, MI 48309
Phone: (248) 293-5700
Fax: (248) 293-5800
UK
Ingersoll-Rand & Co. Ltd.
Swan Lane (Gate 3)
Hindley Green
Wigan WN2 4EZ UK
Phone: +44 (0) 1942 257 171
Fax: +44 (0) 1942 503 450
India
Ingersoll Rand Wadco
Tools Pvt. Limited
37-A, Site-4, Sahibabad
Industrial Area
Ghaziabad-201 010 India
Tel : +91-120-2895116-126
Fax: +91-120-2895127
Asia Pacific Operations
Ingersoll-Rand Ltd.
42 Benoi Road
Jurong, Singapore 629903
Phone: 65-861-1555
Fax: 65-861-0317
Australia
Ingersoll-Rand Ltd.
Landmark Corporate Center
Level 2
454-472 Nepean Highway
Frankston, Vic 3199
Australia
Phone: 61 3 8781 1600
Fax: 61 3 8781 1611
Canada
National Sales Office
Regional Warehouse
Toronto, Ontario
51 Worcester Road
Rexdale, Ontario M9W 4K2
Phone: (416) 213-4500
Fax: (416) 213-4510
Order Desk
Fax: (416) 213-4506
China
Ingersoll-Rand Productivity Solutions
Room 1616, South Tower,
Guangzhou World Trade Center Complex,
371 Huanshi East Road
Guangzhou, 510095
China
[86] 20 8776 4754 or 86 20 8776 4755
OFFICE LOCATIONS
Czech Republic
Ingersoll-Rand Productivity Solutions
Ostrovskeho 34 151 28 Prague
Czech Republic
Phone: +420 2 57 109 756/7
Fax: +420 2 57 109 758
France
Ingersoll-Rand Productivity Solutions
A.S. Division
Zone du Chêne Sorcier
B.P. 62
Les Clayes sous Bois Cedex 78346
Phone: +33 (0) 1 30 07 69 00
Fax: +33 (0) 1 30 07 69 82
Germany
Ingersoll-Rand European Sales Ltd.
c/o Intersoll-Rand GmbH
Postfach 10 09 54
45409 Mülheim / Ruhr Germany
Phone: +49 (0) 208 9994 0
Fax: +49 (0) 208 9994 444 e-mail: [email protected]
India
Ingersoll Rand Wadco Tools Pvt. Limited
37-A, Site-4, Sahibabad Industrial Area
Ghaziabad-201 010 India
Tel : +91-120-2895116-126
Fax: +91-120-2895127
Italy
Productivity Solutions
Ingersoll-Rand Italia S.r.l.
Strada Provinciale Cassanese 108
20060 Vignate (Milano), Italy
Phone: +39 02-95056-261
Fax: +39 02-95360-159
27
Japan
IR Japan, Ltd.
LS Bldg. 2F, 1-1-17 Kami-Ohsaki, Shinagawa-ku
Tokyo, 141-0021
Japan
[81] 3-5420-3397
Latin America Operations
Ingersoll-Rand
730 N.W. 107 Avenue
Suite 300, Miami, FL, USA
33172-3107
Phone: (305) 559-0500
Fax: (305) 222-0864
Europe, Middle East and Africa
Ingersoll-Rand
Douai Operations
111, Avenue Roger Salengro
59450 Sin Le Noble, France
Phone: (33) 3-27-93-08-08
Fax: (33) 3-27-93-08-00
Poland
Nowiniarska 1 ap. 1
00-235 Warsaw Poland
Phone: +48 (0) 22 635 7245
Fax: +48 (0) 22 635 7332
Russia
Ingersoll-Rand Company
Mjasnitskaya Street, 32, bld. 1
101990 Moscow
Russia
Phone: +7 (8) 095 933 03 24
Fax: +7 (8) 095 785 21 26
OFFICE LOCATIONS
(CONTINUED)
Scandinavia
Ingersoll-Rand
Drammensveien 126 A
0277 Oslo Norway
Phone: +47 (0) 22 55 15 26
Fax: +47 (0) 22 43 65 81
Spain
Ingersoll-Rand Productivity Solutions
Tierra de Barros, 2
28820 - Coslada
Madrid (Spain)
Phone: +34 (0) 91 6277405 / 6277400
Fax: +34 (0) 91 6277406
South Africa
Ingersoll-Rand Company SA (PTY) Ltd.
Productivity Solutions
P.O. Box 123720
Alrode 1451
South Africa
Phone: +27 (0) 11-617-3828
Fax: +27 (0) 11-864-5609
UK
Ingersoll-Rand & Co. Ltd.
Swan Lane (Gate 3)
Hindley Green
Wigan WN2 4EZ UK
Phone: +44 (0) 1942 257 171
Fax: +44 (0) 1942 503 450
USA
Ingersoll-Rand Productivity Solutions
P.O. Box 970
1467 Route 31 South
Annandale, NJ 08801
Phone: (908) 238-7000
Fax: (908) 238-7048
28
0404
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