hommel-etamic t1000

OPTICAL SYSTEMS LASERS & MATERIAL PROCESSING INDUSTRIAL METROLOGY TRAFFIC SOLUTIONS DEFENSE & CIVIL SYSTEMS

HOMMEL-ETAMIC T1000

Mobile measurement of roughness, waviness and profi les

Precision is our business.

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Industrial Metrology

Your partner for industrial metrology

Hommel-Etamic, the Industrial Metrology Division of the Jenoptik group, is a leading manufacturer and system provider of high-precision, tactile and non-tactile production metrology. The range of products provided

include total solutions for a wide range of measurement tasks such as testing surfaces, form, and determining dimensional tolerances – throughout all phases of the production process, for fi nal inspection or in a metrology lab. Our product portfolio is rounded off by a wide range of services in consulting, training and service, including long-term maintenance contracts.

Hommel-Etamic. Precision is our business!

Flexible surface measurement

We offer you the right system for every measuring task.

Our product portfolio for surface measurement ranges from the compact roughness measuring instrument for mobile use, combined systems for roughness, topography and contour to the special measuring stations designed to meet your requirements.

The T1000 as a mobile roughness measuring instrument supplies accurate measurement results, quickly and easily, both in the production line and in the measuring room. Our roughness measuring instruments are continuously being developed further and therefore always meet the high demands of the latest inter national standards.

With practical accessories and a wide selection of standard probes and special probes we offer solutions for numerous applications.

HOMMEL-ETAMIC T1000

• Compact and mains-independent

• Fast, accurate measurements

• Simple, convenient user control

• Roughness and waviness parameters according to

DIN/ISO/JIS standards

• Special parameters possible: e.g. material ratio Rmr depending on Rz x 0.25

• Tolerance light

• RS232 interface for connection to PC and remote control

• Integrated printer

• 5 measuring programs

• Optional PC evaluation software TURBO DATAWIN

Simple and fl exible measurement

Mobility

The compact T1000 with integrated printer for the immediate logging of the measurement results can be used both as a mobile and as a stationary instrument.

The ergonomic design always offers optimum functionality and handling.

User control

User control is closely based on workshop practice.

Easily understandable function keys allow direct calling of all the important functions. Measuring conditions are set and displayed compliant with standards.

Clearness of display

The graphical user interface displays results and profi le plots clearly. It guides you through all the necessary settings with menus and keeps you up to date with the measurement run.

Unambiguity

A tolerance light shows green when the measurement results are within the given tolerances or red if the tolerances are exceeded.

Functionality

Five measuring programs ensure quick application and storage of many different measurement tasks. All the common roughness, profi le and waviness parameters are calculated according to the latest standards. The measured parameters can be evaluated statistically as required.

Data management

The T1000 saves 999 measurement results and 999 profi le data. An optional upgrade for an interchangeable data medium (Compact Flash) is possible.

This can be used to manage larger data volumes and transfer them offl ine to a PC for example.

T1000

Integrated printer Large graphical display, knurled wheel and function keys, tolerance light

Slot for Compact Flash memory card (option)

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Roughness measurement with the

HOMMEL-ETAMIC T1000 basic

Start and know – that’s how quick and easy the mobile

T1000 basic makes the accurate measurement of

surfaces with the skid tracing system.

In mobile operation the results are logged directly with the integrated printer. In stationary operation the result and profi le data are transferred to a PC for further evaluation.

It is very easy to handle. The handy linear traverse unit

LV16 (including roughness probe T1E) is positioned on the level or curved surface and the result is displayed after a measurement run of only about 10 seconds.

With the T1000 basic you can measure all common roughness parameters including the core roughness parameters as well as the Motif and JIS parameters.

HOMMEL-ETAMIC T1000 basic

Art. 240 850

Traverse unit LV16 with probe T1E and probe protection

Position the traverse unit and start the measurement: the integrated Start button enables one-handed user control. The sophisticated mechanical design is extremely reliable and offers a constantly high measuring quality. The probe and probe protection can be changed quickly and simply for different measurement tasks. The traverse unit is suitable for all skid probes from our wide range of probes.

Transverse scanning with the LV16

A decisive advantage: for measurements in grooves, between collars and in incisions the probe can be tilted

± 90° and thus enables roughness measurements on deep surfaces or between collars. The surface is scanned transversely to the traverse direction without expensive conversion of the traverse unit.

T1000

Mobile roughness measurement

Mains-independent and with the handy traverse unit for mobile operation in production.

Application for height stand SH 100

Stationary operation for simple measurement tasks and small workpieces. For integrated coarse height adjustment up to 100 mm.

Art. 151 414

Stationary measuring station

HOMMEL-ETAMIC T1000 basic

Compact, stationary measuring station confi guration for small and medium-sized workpieces. Granite plate with

T-groove 400 x 280 mm; measuring stand with height adjustment range 300 mm and tilting device ± 45°.

Art. 999 011

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T1000

Measurement of roughness, waviness and profi le parameters with the

HOMMEL-ETAMIC T1000 wave

The T1000 wave bridges the gap between the mobile measuring instruments and classic stationary measuring stations: it unites high-precision roughness, waviness and profi le measurement in mobile operation. Based on the advantages of the basic version for pure roughness measurements, the T1000 wave (including the TKL 300

L probe) also performs reference plane measurements and determines the unfi ltered P parameters as well as waviness parameters.

The basic version can be up graded to the wave version at any time with little effort.

HOMMEL-ETAMIC T1000 wave

Art. 240 865

Mobile measurement with the HOMMEL-ETAMIC T1000 wave

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Traverse unit waveline 20 for precision roughness and waviness measurements

The integrated start button enables one-handed user control. A high-precision linear guide with an alignment range of ± 2° is the basis for precision straightness and waviness measurements. The waveline 20 also offers a variable measurement speed, measurement in all

positions (also overhead) and a motorized lowering of the probe. All reference level probes from our wide range can be used.

Motorized probe lowering

Convenience and protection in one: the motorized probe lowering positions the stylus tip automatically on the workpiece surface and sets the preselected

measuring range. At the end of the measurement the stylus tip is lifted again to avoid accidental damage when changing the workpiece.

waveline 20™ with probe TKL 300 L and probe protection

Stationary measuring station

The mobile T1000 wave measuring instrument can be turned into a complete, stationary measuring station with a few actions. Our extensive range of accessories offers various solutions for save positioning of the workpiece: here the optional measuring table MT2 and vee-block (description page 13).

Granite plate with T-groove 400 x 280 mm; measuring stand with height adjustment range 300 mm and tilting device ± 45°.

Art. 999 011

Motorized lowering of the probe for automatic positioning

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Professional evaluation software with simple menu guidance

Comprehensive stationary

evaluation and archiving of the measured values with

TURBO DATAWIN expert

The optional TURBO DATAWIN expert evaluation software for computer-controlled programming and parameter evaluation allows simple user control even without prior knowledge of Windows thanks to its clear menu guidance.

TURBO DATAWIN expert enables the remote control of all the possible settings on the T1000. The parameters are transferred to the computer automatically. Profi le diagrams and measured values can then be saved.

TURBO DATAWIN expert is

convincing with a large number of functions

• Simple user control by means of function keys or mouse

• Transfer of the graphics and parameters to other applications (Excel, Word etc.)

• Evaluation of all common roughness parameters

• Interactive profi le analysis

• Management of any number of measuring programs

• Data export in ASCII format according to Excel, data transfer to qs-STAT

®

• Free layout of screen and printout forms

• Statistical evaluations

TURBO DATAWIN expert

Including data cable for HOMMEL-ETAMIC T1000

Art. 1001 6998

TURBO DATAWIN basic for Excel data import

With the optional TURBO DATAWIN basic software the result data (parameters, profi le data and measuring conditions) can be transferred very easily from the

T1000 to an Excel worksheet on a PC (as of Microsoft

Excel 2000). This allows you an individual further processing and documentation of the measurement results.

TURBO DATAWIN basic

Including data cable for HOMMEL-ETAMIC T1000

Art. 1003 6645

Optional interchangeable data medium

Compact Flash data medium and slot for saving the measuring programs, profi les and measurement results.

Transfer to the PC for further processing or archiving.

Art. 999 160

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T1000

Skid probes for picking up all the roughness parameters

Probe T1E/T3E/T1ET

For measurement on fl at surfaces, on shafts and in bores. The T1E is included with the T1000 basic.

Stylus tip 5 μm/90°.

T1E, measuring range ±100 μm Art. 240 000

T1E, oil-resistant version Art. 240 008

T3E, measuring range ±300 μm Art. 243 961

T1ET, measuring range ±100 μm Art. 240 009

1,8

22,5

67

Probe TKO 50

With offset skid for bores from 2 mm diameter.

Stylus tip 5 μm/90°, measuring range –50 μm.

Art. 224 114

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17,5

22

90

Probe T1K

For measurement on concave and convex surfaces.

Stylus tip 5 μm/90°, measuring range ±100 μm.

Art. 258 708

21,9

1,9

Probe TKT 100/17

For measurement on deep lying surfaces.

Stylus tip 5 μm/90°, measuring range ±100 μm.

Art. M0 435 028

All probes are also available with a 2 μm/90° stylus tip.

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7,5

84

64,5

Reference level probes for

roughness, waviness and profi le

Probe TKL 300 L

For measurement of P, W and R profi les on surfaces, on shafts and in bores. Included with the T1000 wave.

Stylus tip 5 μm/90°, measuring range 300 μm.

Art. 243 588

0,75 33,5

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T1000

TKU probe sets

The TKU probe sets are very versatile because they can replace up to three standard probes and therefore offer a low-cost alternative. The probe sets can be extended with additional probe arms.

The probe sets contain

• basic probe

• probe arm TS1 for bores

• probe arm TS1T for grooves

• probe arm TS1D for measurements on collars and directly on end faces

• probe arm protection

Probe set TKU 100, measuring range ±100 μm

With 5 μm stylus tips

With 2 μm stylus tips

Art. 256 500

Art. 256 658

Basic probe TKU 100 without probe arms Art. 256 502

Probe set TKU 300, measuring range ±300 μm

With 5 μm stylus tips

With 2 μm stylus tips

Art. 258 551

Art. 1000 3624

Basic probe TKU 300 without probe arms Art. 233 381

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T1000

TKU probe sets

The basic probe of the TKU 100/300 probe set is delivered with the following probe arms.

The probe arms can also be ordered singly.

Probe arm TS1

For bores from 4 mm, max. horizontal scanning depth 33 mm.

With 5 μm/90° stylus tip Art. 230 475

With 2 μm/90° stylus tip Art. 240 805

Probe arm TS1T

For grooves with max. vertical/horizontal scanning depth 10/33 mm.

With 5 μm/90° stylus tip Art. 231 289

With 2 μm/90° stylus tip Art. 256 624

Probe rod TS1D

For collars, directly on end faces and bores from

5 mm, distance end face – scanning point 0.2 mm, max. horizontal scanning depth 33 mm.

With 5 μm/60° stylus tip Art. 231 291

With 2 μm/60° stylus tip Art. 240 160

The TKU 100/300 probe sets can be extended with special probe arms.

Here an excerpt from our wide range:

Probe arm TS1 SC5/60D

For small shafts and blades, max. horizontal scanning depth 33 mm.

With 5 μm/60° stylus tip Art. 231 444

Probe arm TS1K

For bores from 0.8 mm, max. horizontal scanning depth 12 mm.

With 5 μm/90° stylus tip Art. 233 320

With 2 μm/60° stylus tip Art. 233 336

Probe arm TS1P

With carbide tip for contour measurement up to

±300 μm profi le height, max. horizontal scanning depth 33 mm.

Art. 232 691

Extensive accessories

Measuring table MT2

For holding and positioning workpieces.

Two co-ordinates ± 12.5 mm adjustable

Rotatable: ± 5° around vertical axis

Contact surface: 100 x 100 mm

Axis XYO Art. M0 435 278

Height stand HS 300

For reception of the traverse unit LV16.

Variable range up to 300 mm.

Art. 191 960

Tilt module for LV16

For height stand HS 300 and stationary measuring station.

Allows the traverse unit to be tilted up for easy loading and unloading of the workpiece.

Art. 1003 3157 Vee-block PB

Four different sized, fi nely ground vees guarantee a holding range for round workpieces and shafts with a diameter between 1 and 150 mm.

Art. M0 435 084

T1000

Parallel vices

Two small vee-blocks in the clamping jaws enable clamping of right-angled and cylindrical workpieces.

Jaw width: 35 or 50 mm

Clamping range: 40 or 80 mm

M32

M50

Art. 050 968

Art. 050 965

With continuous tilting and rotating possibility:

M32 with fl exible foot Art. 050 966

M50 with fl exible foot Art. 050 963

Probe extension and limiting

Probe extension AZZ

55 mm

100 mm

Probe limiting TB16

Art. M0 435 041

Art. M0 435 042 for skid probe Art. 240 893

Roughness standards RNDX

Normal Ra Rz Art.

RNDX I approx. 0.5 μ approx. 1.6 μ 256 318

RNDX II approx. 1 μ approx. 3.3 μ 256 125

RNDX III approx. 3.2 μ approx. 10 μ 233 213

DKD calibration certifi cate

Inspection report

1000 7481

1000 7482

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T1000

Roughness measurement on sheets and rollers

Sheet measurement

Probe TKPK 100 Art. 235 730

Special two-skid probe for the surface measurement on cold-rolled sheets according to EN 10049 (formerly

SEP 1940), skid radius 50 mm, stylus tip radius 5 μm.

Parameters: Ra and RPc. The skid bearing ensures simple, mobile measurement in connection with the

T1000 basic.

Roller measurement

Roller adapter WA16 Art. 240 872

Adapter for the traverse unit LV16 for simple and

reliable measurement directly on roller surfaces.

Longitudinal and transverse measurement.

Adjustable diameter range.

Accessories for mobile measuring applications

Probe protection for TKPK probe Art. 240 890

Magnetic holder MH16 for magnetic fi xing of the traverse unit on sheets and on coils.

Art. 240 892

Special applications

We offer devices for reliable, high-precision roughness measurement for workpiece-specifi c

measurement tasks in production.

Measuring mandrel for roughness measurement in camshaft bearings

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Measuring mandrel for roughness measurement in cylinder boreswith pneumatic clamping device

Technical Data

HOMMEL-ETAMIC T1000 basic

Art. 240 850

HOMMEL-ETAMIC T1000 wave

Art. 240 865

Measurement

Total deviation according to DIN 4772

Measuring ranges/resolution

Filter: cut-off lengths lc (mm)

Bandpass filter Lc/Ls according to EN ISO 3274

Traverse length lt according to EN ISO 4288/

EN ISO 12085 (Motif)

Evaluation length ln according to EN ISO 4287 type skid measurement class 1

± 80 μm/0.01 μm ± 320 μm/0.04 μm

0.08; 0.25; 0.8; 2.5; 8.0

100; 300 lt (mm) 0.48; 1.5; 4.8; 15; max. 16 variable

0.48-16 mm ln 1.25; 4.0; 12.5

measurement with independent datum lt (mm) 0.48; 1.5; 4.8; 15; max. 20 variable

0.05-20 mm

Sampling length lr/lw/lp according to EN ISO 4287 1-5 selectable

Scan rate vt

Digital filter

Tolerance limit vt (mm/s) 0.15; 0.5; 1.0 vt (mm/s) 0.1; 0.15; 0.5; 1.0; variable 0.05-3.0

phase-correct profile filter M1 according to EN ISO 11562

Double filter according to EN ISO 13565-1 settable for all characteristic values

Parameters according to EN ISO 4287

Parameters according to JIS B601

Parameters according to EN ISO 13565

Parameters according to EN 10049 (SEP 1940)

Ra, Rz, Rt, Rmax, Rp, Rpm, Rv, RPc, RSm, Rq, RSk, Rku, Rdq, Rdc, Rmr(c)[%], Rmr(c)[μm], R3z, Rz-ISO

Pt, Pmax, Pz, Pa, Pp, Ppm, Pv, PPc, PSm, Pq, PSk, Pku, Pdq, Pdc, Pmr(c)[%], Pmr(c)[μm],

Wt, Wmax, Wz, Wa, Wp, Wpm, Wv, WPc, WSm, Wq, WSk, Wku, Wdq

Rz-JIS

Rpk*, Rpk, Rk, Rvk, Rvk*, Mr1, Mr2

RPc, Ra

Parameters according to EN ISO 12085 (Motif)

Special parameters

Statistic

Languages

R, Rx, Ar, Nr, CR, CF, CL, W, Wx, Aw, Nw oil retention volume V0

Sealing parameters: Rmr(c); Pmr(c) with c = factor x parameter

(factor: 0.01 - 1.00. parameter: Rt, Rmax, Rz, Ra, Pt, Pmax, Pz; Pa)

999 measurements; Range, Xbar, Max., Min., standard deviation

German, English, French, Spanish, Italian, Czech, Polish, Swedish

Unit

Display

Data memory (system)

Measuring programs

Compact Flash drive optional

Compact Flash memory card

Interface

Power supply

Measuring capacity (battery operation)

Operating temperature

Dimensions (L x W x H)

Weight

Integrated printer

Print contents

Magnification vertical

Magnification horizontal

Paper

Printing speed

Resolution

μm/μinch switchable backlit graphic display 240 x 160 dots

999 profiles/999 measurements in total

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(999 profiles/999 measurements per measuring program) optional standard-V 24 (RS-232), serial

Ni-metal hydride battery; Power supply unit 24V/2.5A; automatic changeover 90-240V approx. 500 measurements

0-50°C, max. 85% rel. humidity

253 x 193 x 80 mm

1600 g 1640 g alphanumeric display of all measurement results and measuring conditions with profile printout filtered

(R), filtered (W) and unfiltered (P), bearing ratio curve filtered (R), filtered (W) and unfiltered (P) measuring conditions, date, time, result parameters, R profile, Rk profile, P profile, W profile, material ratio, cut-off lines, statistics, tolerances automatic up to max. 50,000 times

10/20/40/50/100/200/400 times assigned to the scan distance thermal paper 40-50 g/m²57.5 mm wide, length 10 m

30 mm/s

8 points/mm

TRAVERSE UNITS

Insertable probe

Scan distances

Scanning direction

Workspace

Operating elements

LV16 with 2 m cable, Art. 240 852 with 5 m cable, Art. 240 995 skid probe reference

16 mm axial, transverse scanning over 360° integrated Start button waveline TM 20

Art. 244 280 level probe

20 mm axial over 360° integrated Start button, angularity reference plane

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T1000

Subject to change without notice.

Our global presence.

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Czech Republic

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Group companies, affi liates and representation worldwide

www.hommel-etamic.com