Parts List DuraDrum Bulk Melters DK200

Parts List

DuraDrum

R

Bulk Melters

DK200

Parts List P/N 7135706D

− English −

Issued 08/08

NORDSON ENGINEERING GMBH D LÜNEBURG D GERMANY

Hinweis

Diese Betriebsanleitung ist für die gesamte Baureihe gültig.

Order number

P/N = Order number for Nordson products

Notice

This is a Nordson Corporation publication which is protected by copyright. Original copyright date 2007.

No part of this document may be photocopied, reproduced, or translated to another language without the prior written consent of Nordson Corporation. The information contained in this publication is subject to change without notice.

 2008 All rights reserved.

Trademarks

AccuJet, AeroCharge, Apogee, AquaGuard, Asymtek, Automove, Autotech, Baitgun, Blue Box, CanWorks, Century, CF, Clean Coat, CleanSleeve,

CleanSpray, ColorMax, Control Coat, Coolwave, Cross-Cut, Cyclo-Kinetic, Dispensejet, DispenseMate, DuraBlue, Durafiber, Dura-Screen,

Durasystem, Easy Coat, Easymove Plus, Ecodry, Econo-Coat, e.dot, e.stylized, EFD, ETI, Excel 2000, Fillmaster, FlexiCoat, Flexi-Spray,

Flex-O-Coat, Flow Sentry, Fluidmove, FoamMelt, FoamMix, HDLV, Heli-flow, Helix, Horizon, Hot Shot, iControl, iFlow, Isocoil, Isocore, Iso-Flo, iTRAX, JR, KB30, Kinetix, Little Squirt, LogiComm, Magnastatic, March, MEG, Meltex, Microcoat, Micromark, MicroSet, Millenium, Mini Squirt,

Moist-Cure, Mountaingate, MultiScan, Nordson, OmniScan, OptiMix, Package of Values, PatternView, PermaFlo, Plasmod, PluraFoam, Porous

Coat, PowderGrid, Powderware, Prism, Printplus, ProBlue, Prodigy, Pro-Flo, ProLink, Pro-Meter, Pro-Stream, RBX, Rhino, Saturn, Scoreguard,

SC5, S. design stylized, Seal Sentry, Select Charge, Select Coat, Select Cure, Slautterback, Smart-Coat, Solder Plus, Spectrum, Speed-Coat,

Spraymelt, Spray Squirt, Super Squirt, SureBead, Sure Clean, Sure Coat, Sure-Max, Tela-Therm, Tracking Plus, TRAK, Trends, Tribomatic, Ultra,

Ultrasaver, UniScan, UpTime, Vantage, Veritec, VersaBlue, Versa-Coat, Versa-Screen, Versa-Spray, Walcom, Watermark, When you expect more.

are registered trademarks − ® − of Nordson Corporation.

Accubar, Advanced Plasma Systems, AeroDeck, AeroWash, AltaBlue, AquaCure, ATS, Auto-Flo, AutoScan, Best Choice, BetterBook, Blue Series,

CanNeck, Celero, Chameleon, Check Mate, ClassicBlue, Color-on-Demand, Controlled Fiberization, Control Weave, cScan, CPX, DispensLink,

Dry Cure, DuraBraid, DuraCoat, DuraDrum, DuraPail, E-Nordson, Easy Clean, EasyOn, Eclipse, Equi=Bead, ESP, Exchange Plus, FilEasy, Fill Sentry,

FluxPlus, Gluie, G-Net, G-Site, Ink-Dot, iON, Iso-Flex, iTrend, KVLP, Lacquer Cure, Lean Cell, Maverick, Maxima, MicroFin, MicroMax, Mikros,

MiniBlue, MiniEdge, Minimeter, Multifil, Myritex, OptiStroke, Origin, Partnership+Plus, PatternJet, PatternPro, PCI, Pinnacle, PluraMix, Powder Pilot,

Powercure, PreciseCoat, Primarc, Process Sentry, Pulse Spray, PurTech, Quad Cure, Ready Coat, Royal Blue, Select Series, Sensomatic,

Shaftshield, SheetAire, Smart, SolidBlue, Spectral, Spectronic, SpeedKing, Spray Works, Summit, Sure Brand, SureMix, SureSeal, Sure Wrap,

Swirl Coat, Tempus, ThruWave, Trade Plus, TrueBlue, Ultrasmart, Universal, ValveMate, Viper, Vista, VersaDrum, VersaPail, WebCure, 2 Rings (Design) are trademarks − T − of Nordson Corporation.

Designations and trademarks stated in this document may be brands that, when used by third parties for their own purposes, could lead to violation of the owners’ rights.

P/N 7135706D PARTS_DK200 E 2008 Nordson Corporation

Table of Contents I

Table of Contents

How to Use Illustrated Parts List

Fasteners

. . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Component Designation

Assembly Overview (1)

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Assembly Overview (2)

Protection Cover

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Device, Drum Inserted

Melting Plate

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Heating Punch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Drum Shell (H 220) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Air-relief Valve (Deaeration Valve)

Pump, Safety Valve

PU 25/85

. . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Safety Valve (Part 252753, for PU-Pumps)

Hose Connection

NW 08/16

Aeration

. . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Pneumatic Complete (Pneumatic Diagram) . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Electrical Components

Part 1

Part 2

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Service Kits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

By-Pack Frequency Converter

Part 3

Schedule of Fasteners

. . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

16

18

19

19

10

12

14

15

7

8

4

6

1

2

1

1

28

29

30

32

34

20

22

26

26

E 2008 Nordson Corporation

PARTS_DK200 P/N 7135706D

II Table of Contents


Parts 1

How to Use Illustrated Parts List

The parts lists in this section are divided into the following columns:

Item— Identifies illustrated parts that can be obtained from Nordson.

Part— Nordson part number for each spare part shown in the illustration. A row of hyphens in the column Part (- - - - -) indicates that this part can not be ordered separately.

Description— This column contains the name of the part and, when appropriate, its dimensions and other properties. The points in the column Description show the relationship between assemblies, subassemblies and single parts.

Quantity— The quantity needed per unit, assembly or subassembly.

The abbreviation AR (as required) is used when this item is a bulk item or when the quantity per assembly depends on the product version or model.

Code— The code indicates which spare parts are to be used for a certain unit model, as shown in this table:

P/N Characteristics

8072838 Smooth melting plate, 571 mm, 400V 3 Phase WYE, PU25/85 Pump, 176°C OTT

8072840 Smooth melting plate, 567 mm, 400V 3 Phase WYE, PU25/85 Pump, 176°C OTT

8072843 Smooth melting plate, 571 mm, 400V 3 Phase Delta, PU25/85 Pump, 176°C OTT

8072845 Smooth melting plate, 571 mm, 480V 3 Phase Delta, PU25/85 Pump, 176°C OTT

Code

A

B

C

D

Fasteners

Fasteners are shown as Fx in every illustration, whereby ”x” indicates the number of the fastener in the list Schedule of Fasteners at the end of this chapter.

Component Designation

The electrical components are labeled in accordance with DIN 40719, part 2.



2 Parts

Assembly Overview (1)

22

23

24

25

26

18

17

16

21

20

19

Fig. 1

15

14

13

12

11

10

9

8

7


1

2

3

4

5

6

Parts 3

19

20

21

22

15

16

17

18

23

24

25

26

Note

Item

12

13

14

10

11

8

9

6

7

4

5

1

2

3

Part Description

276977 divers

290029

444896

402166

464473

729796

729797

401739 motor WS1500 SCR24B28−WU−DA90LKH−4G V1

7104507 pneumatic cylinder DLP−160−1080−A−SA

783012 shaft joint, extractable type:6GA

201781 protection cover

7104173 aeration rod BM200 compl.

394141 divers flange BM200 aeration VX melting plate

SEAL,T.E.S,B/M 5506 heating punch BM200 D551 400V 2SAS compl drum shell DG201/BM200 H220 RAL9005 comp air−relief valve DG202/BM200 ME gear pump PU25/85R D25 heated hose connect. ftg.

proximity switch SMEO−8E−K−24−S6 mounting kit SMB−8E f.ind.prox.switch

207082 cover VB/DB tower, front bottom

7109536 protection shield, pail empty

7109543 aeration, manual DuraDrum

424254 filter and control valve LFR−1/4−D−MINI

729607

207083 electrical panel housing, front DuraDrum cover VB/DB tower, front switch

394963 cover DuraPail tower, front switch

7104513 elec. panel housing DuraDrum lh compl.

7104624 elec. panel housing VB050 rh e−compl.

207553 cover VB/DB tower, front top

394758

207088 cover VB/DB 50 tower, top cover VB/DB tower, top

A: Refer to page 22 , Pneumatic Complete

B: Refer to page 26 , Electrical Components

Figure Quantity

−

−

−

−

13

−

−

−

−

−

−

−

9

12

Note

B

−

7

8

−

6

3

13

13

5

−

−

−

1

1

1

1

1

1

3

1

1

1

1

1

1

2

1

1

1

1

2

1

1

1

1

1

1

2

1

Code see figure

5

see figure

6



4 Parts

Assembly Overview (2)

43

44

45

46

47

42

41

Fig. 2

P/N 7135706D

40

39

38

37

36

PARTS_DK200 E 2008 Nordson Corporation

30

31

32

33

34

35

48

42

43

44

39

40

41 C

35

36

37

38

45

46 B

47

48

A

B

-

Note

Item

30

31

32

33

34


729227 pressure control valve 0,1−10bar G1/4

729901 elec. panel housing VB/DB012−100 rear

7104223 cover 1,5x60x108 HAN32A Nordson blue

207118

207121 cable gland polyamid M16x1,5 lock nut polyamid metric M16x1,5

7104862 cable gland polyamid M40x1,5

207627 lock nut, polyamid, metric M40x1,5

203436 elec. panel housing VB NW rear plug

7109559 pneumatic DuraDrum, valve

7109535 bracket, drum jacket left

253815 plug 1/2UNF L53 DD

783054 drum support DG201 H=815/H=220

7109534 bracket, drum jacket right

284991 lifting eye bolt M12 DIN580

7104547 bracket energy chain DuraDrum

448009 hose support Nordson complete single

7109092 link f.energy chain Z26.07.200.0

7109093 link f.energy chain, adapter

729382

394755 light tower 24V red/yellow/green/clear elec. panel housing DB050 top

207961

device BM200 drum inserted

Pneumatic complete (pneumatic diagram)

Electrical components

Schedule of Fasteners

A: Refer to page 22 , Pneumatic Complete

B: Refer to page 26 , Electrical Components

C: Shipped with

Parts 5

Figure Quantity

−

−

−

−

−

−

−

−

−

−

−

−

−

−

−

−

−

−

−

−

4

14

15

− 18

4

1

2

1

1

1

1

1

1

1

1

1

1

1

1

1

-

-

1

-

28

1 pair

1

1

Code

Accessories



6 Parts

Protection Cover

1 1

2

3

3 2

Fig. 3

Item

−

1

2

3

Part

201781

783172

259432

255264

Description protection cover BM200 RAL9005 complete

S protection cover

S Allan head cap screw, M5x10, DIN912, stainless

S Washer, D5.3, DIN125 type A

Quantity

1

2

2

2

Code


Parts 7

Device, Drum Inserted

1 2 3

4

3

3

8 7 6

Fig. 4

7

8

Note

4

5

6

Item

—

1 A

2

3

Part

207961 Device, drum inserted

Description

251992 S Proximity switch, 24-240VAC/24-210VDC

394847 S Bracket, M12x1, VX

250019 S Allan head cap screw, M5x12 DIN912, stainless

255264 S Washer, D5.3, DIN125 type A

394949 S Adapter block, VX

394848 S Piercer, VX

417717 S Compression spring, 1.5x20.5x50.7

394852 S Cover, VX

A: Refer to page 26 , Electrical Components

5


PARTS_DK200

2

1

1

1

1

Quantity

1

1

1

6

Code

-

P/N 7135706D

8 Parts

Melting Plate

4

3

Fig. 5

Item

2

4

−

3

Part

729390

729373

251360

250290

Description smooth melting plate BM200 VX complete

S Smooth plate

S S Thread insert, M10x18, type: RAMPA

S O-ring, 10x2

P/N 7135706D PARTS_DK200

P/N 461071

3

P/N 201028

P/N 729373

Quantity

6

1

1

1

Code

3

2

3


Intentionally left blank

Parts 9



19

18

17

10 Parts

Heating Punch

1 2 3 4 5 6 7 8 9 10

11

12

13

14

15

16

Fig. 6

15


Item

12

13

15

16

10

11

8

9

16

17

18

19

14

6

7

4

5

1

2

3


255264

259432

416873

250073

207031

255289

290082

Washer, D5.3, DIN125 type A

Allan head cap screw, M5x10, DIN912, stainless

Sealing ring, 4x8, DIN7603, form A

Allan head cap screw, M4x10 DIN912-A2-70

Electric cover, compl., PR/PU, VX, CE

Notched taper pin, 1,7x4, DIN1476

Sign, heat output,general

461668

207064

250019

785547

251375

250002

250307

207042

O-ring 48x3

Flange angel, metal, 90_, metric, M25x1.5

Allan head cap screw, M5x12 DIN7991

Hexagon head screw, M10x130/8.8, DIN931

Washer, D10.5, DIN125, Form B


Screw plug 1/2NPTx14mm black

Heating punch, PU, 400V, 2SAS, D551, d512, VX

7109187 Heating punch, PU, 400V, 2SAS, D551, d510, VX

207033 Seal, electric cover, PR/PU

7104269 hexagon nut M4 DIN934−MS4

265197 Serrated lock washer D4,3 DIN6798 A

120167 Platen RTD Sensor

Parts 11

Quantity

6

2

1

1

2

6

1

1

1

1

1

1

1

2

1

1

1

8

8

1

Code

A, C, D

B



12 Parts

Drum Shell (H 220)

1 2 3 1 4 2

11

10

5

5

9

5

10

5

Fig. 7

6

5

8

10

8

9

8

7

3

1

1

5

1

6

1

6

5


Part

290029

253322

429981

250040

432157

250144

256853

432159

785736

432160

429964

432158

429965

Item

9

10

7

8

11

-

5

6

3

4

−

1

2

Description

Drum shell, H220, RAL9005, complete

S Allan head cap screw, M8x60/10.9, DIN912

S Safety latch, RAL9005


S Back plate, RAL9005, H220

S Hexagon nut, M8, DIN934

S Washer, D8.4, DIN125 type B, stainless

S Door

S Flat head screw, M8x20, DIN7991

S Shim plate, RAL9005

S Locking jig, model:341

S Door

S strip rolls L80 D13/8 type:1033−U5

Parts 13

Quantity

2

2

1

8

1

4

18

10

2

1

1

8

2

Code



14 Parts

Air-relief Valve (Deaeration Valve)

1

8

7

2

3

6

5

4

1

Fig. 8

4

5

6

7

8

Item

−

1

2

3


444896 air−relief valve DG202/BM200 ME

259425 S Ball valve, 2ways, iR1/4-iR1/4, DN6, PN30, VX

783018 S Extension, L547, RAL9005

262003 S Drip tray, L110, VX

251772 S Sealing ring, 14x18, DIN7603 form A

269172 S Double nipple, aR1/4-aR1/4

250062 S Set screw, M4x4/45H, DIN913

254679 S Allan head cap screw, M5x20, DIN912, stainless

455913 S Stop, RAL9005

2

1

2

2

1

Quantity

1

1

1

2

Code


Parts 15

Pump, Safety Valve

1

3

Fig. 9

Item

1

3


402166 gear pump PU25/85R D25 heated

252753 S Safety valve, 100bar, ZS/BM/PUS

Figure Quantity

10

11

1

1

Code



16 Parts

PU 25/85

1 2 3

34

33

32

31

24

30

29

Fig. 10

27 28 27 26 25 24 23

20 19

8

18

17

22

18

17

21

4

5

6

7

8

9

10

11

12

13

14

15

16

8


Part

−−−−−−

−−−−−−

−−−−−−

−−−−−−

−−−−−−

−−−−−−

788955

263242

−−−−−−

120167

−−−−−−

−−−−−−

−−−−−−

252753

402166

−−−−−−

−−−−−−

−−−−−−

−−−−−−

−−−−−−

−−−−−−

−−−−−−

−−−−−−

−−−−−−

−−−−−−

−−−−−−

−−−−−−

−−−−−−

−−−−−−

−−−−−−

−−−−−−

−−−−−−

−−−−−−

−−−−−−

−−−−−−

−−−−−−

−−−−−−

Item

14

15

16

17

18

21

10

11

12

13

19

20

8

9

5

6

7

3

4

−

1

2

29

30

31

32

33

34

-

-

25

26

27

28

22

23

24

Description gear pump PU25/85R D25 heated

S Hexagon head screw, M6x20, DIN933, stainless

S Disc spring, D12.5, GR1, DIN2093 type A

S Pressure piece, PU25-50/85

S Turcon-Roto-Variseal, D25, inside seal

S Sleeve, PU25-50

S O-ring, 36x3

S Ring


S Electric cover, PUS pumps, L195, CE

S S Notched taper pin, 3.2x6.5, DIN7337

S S Sign


S Washer, D4.3, DIN125 type A

S Sealing electric cover, PUS pumps

S Heater cartridge, 3/8”x2”, 230V-250W


S RTD sensor, pump heating

S Luster terminal, ceramics, 2p. 2.5qmm

S Set screw, M8x35/45H, DIN913

S Screw plug, 1/8NPTx7.5mm, black

S Safety valve, 100bar, ZS/BM/PUS

(refer to page

18 , Safety Valve )

S Front block, PU25-50/85R, D25

S O-ring, 35x3

S Parallel pin, D8m6x80, DIN6325, hdn.

S Feather key A, 8x7x30, DIN6885

S Feather key A, 8x7x24, DIN6885

S O-ring, 42x3

S Pump shaft, PU25/85, w/collar

S Parallel pin, D25x70

S O-ring, 19x2.5

S End block, PU25-50/85, D25, w/o bushing

S Pump block, PU25/85

S Gear A, PU25/85m2.5, D25, w/o bushing

S Gear B PU25/85m2,5 D25 w/o bushing

S ID plate, 38x30, pumps Nordson

S Notched taper pin, 1.7x4, DIN1476


PARTS_DK200

Parts 17

Quantity

1

2

1

1

2

1

1

2

2

2

2

1

12

1

1

1

1

1

1

1

4

12

1

1

1

1

1

1

1

2

2

1

1

1

1

1

2

Code

P/N 7135706D

18 Parts

Safety Valve (Part 252753, for PU-Pumps)

8

1

2

3

7

6

Fig. 11

Item

6

7

4

5

8

2

3

−

1

Part

252753

252665

250283

252662

250252

250292

250164

252732

252867

Description

Safety valve, 100bar, ZS/BM/PUS

S piston, safety valve

S o−ring 6x2

S valve element, bypass

S o−ring 11x2

S o−ring 8x2

S compression spring 2,2x7,4x34,4

S set screw ”black” 100bar

S guide nut, bypass VX

P/N 7135706D PARTS_DK200

4

5

Quantity

1

1

1

1

1

1

1

1

1

Code


Parts 19

Hose Connection

NW 08/16

1 2

3

4

Fig. 12

Item

−

5

6

Note

3

4

1

2

Part

464473

Description hose fitting, NW08/16, VX, compl.

203786

446617

415788

250095

S Hose fitting, 8mm

S Hose fitting, 16mm

S Hexagon head screw, M6x30, DIN933

S Washer, D6.4, DIN125 type B

207272 S adapter plate i3/4UNF−a60x60 VX

252252 S O-ring, 42x2

A: 16mm ( 5 /

8

in.) installed, 8mm ( 5 /

16

in.) shipped with

5

6

Quantity

2

1 A

1 A

1

1

4

4

Code



20 Parts

Aeration

17

16

15

14

13

12

11

10

4

9

7

8

Fig. 13

P/N 7135706D

1

2


3

4

5

6

7

Parts 21

Item Part Description Quantity Code

− 7109543 aeration, manual DuraDrum 1

1 269169 S reducer aR1/2−iRp3/8 L24 NW15 1

ÁÁÁÁÁ ÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ ÁÁÁÁ ÁÁÁÁ

ÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ ÁÁÁÁÁ ÁÁÁÁ ÁÁÁÁ ÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ ÁÁÁÁ ÁÁÁÁ ÁÁÁÁÁ

2 394047 S pipe, double side a=3/8” 1

ÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ ÁÁÁÁÁ ÁÁÁÁ ÁÁÁÁ ÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ ÁÁÁÁ ÁÁÁÁ ÁÁÁÁÁ 3 420185 S fitting iG3/8−iG3/8 1


4 252032 S sealing ring R3/8 type:PDR−38 2

ÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ ÁÁÁÁ ÁÁÁÁ ÁÁÁÁÁ

5 433461 S male air coupling aG3/8 L33 1


6 257217 S female air coupling d9 NW7,2 L60 1


7 252280 S hose clamp D10−16/9 DIN3017 2

ÁÁÁÁÁ ÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ

8 394697

ÁÁÁÁÁ ÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ ÁÁÁÁÁ

9 430078 S hose nozzle aG1/4 Di9 L38 1

ÁÁÁÁÁ ÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ


10 255752 S ball valve 2ways iG1/4−iG1/4 DN8 PN10 1

ÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ ÁÁÁÁÁ ÁÁÁÁ ÁÁÁÁ ÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ ÁÁÁÁ ÁÁÁÁ ÁÁÁÁÁ 11 269172 S double nipple aR1/4−aR1/4 1


12 428617 S connection piece aG1/4−iG1/4 90° L35 NW6 1



Item

13

14

15

16

17


252258

394141

O-ring, 25x2.5

flange BM200 aeration VX

250019 Allan head cap screw, M5x12, DIN912, stainless

7104173 aeration rod BM200 compl.

394048 bracket BM20 aeration

Quantity

4

1

1

1

1

Code



22 Parts

Pneumatic Complete (Pneumatic Diagram)

7109564

2

1

Fig. 14


Parts 23

Item

−


7109564 pneumatic DuraDrum compl.

Quantity

1

Note Code

1 729851 S solenoid valve 5/3ways 24V G1/4 1

ÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁÁÁ ÁÁÁÁ ÁÁÁÁ ÁÁÁÁÁ ÁÁÁÁÁ

2 314276 S silencer G1/4 1

ÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁÁÁ ÁÁÁÁ ÁÁÁÁ ÁÁÁÁÁ ÁÁÁÁÁ ÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁÁÁ ÁÁÁÁ ÁÁÁÁ ÁÁÁÁÁ ÁÁÁÁÁ

3 7116229 S throttle G1/4 1

ÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁÁÁ ÁÁÁÁ ÁÁÁÁ ÁÁÁÁÁ ÁÁÁÁÁ ÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁÁÁ ÁÁÁÁ ÁÁÁÁ ÁÁÁÁÁ ÁÁÁÁÁ ÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁÁÁ ÁÁÁÁ ÁÁÁÁ ÁÁÁÁÁ ÁÁÁÁÁ 4 729361 S pressure switch 0,5bar G1/4 2

ÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁÁÁ ÁÁÁÁ ÁÁÁÁ ÁÁÁÁÁ ÁÁÁÁÁ ÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁÁÁ ÁÁÁÁ ÁÁÁÁ ÁÁÁÁÁ ÁÁÁÁÁ 5 729364 S protection cap f.pressure switch 2


6 7104507 S pneumatic cylinder DLP−160−1080−A−SA 2 A

7 7109543

ÁÁÁÁÁÁÁÁÁÁÁÁÁÁ

1

ÁÁÁÁÁ ÁÁÁÁÁ ÁÁÁÁÁ ÁÁÁÁÁ ÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁÁÁ ÁÁÁÁ ÁÁÁÁ ÁÁÁÁÁ ÁÁÁÁ ÁÁÁÁ

8 424254


1

ÁÁÁÁÁ ÁÁÁÁÁ ÁÁÁÁÁ ÁÁÁÁÁ ÁÁÁÁÁ ÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁÁÁ ÁÁÁÁ ÁÁÁÁ

9 729228


1

ÁÁÁÁÁ ÁÁÁÁÁ ÁÁÁÁÁ ÁÁÁÁÁ ÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁÁÁ ÁÁÁÁ ÁÁÁÁ ÁÁÁÁÁ ÁÁÁÁ ÁÁÁÁ

10 729227 S pressure control valve 0,1−10bar G1/4 1

ÁÁÁÁÁ ÁÁÁÁÁ ÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁÁÁ ÁÁÁÁ ÁÁÁÁ

11 785733 S safety valve 1,0bar 1/4 1


12 401203 S safety valve 7,5bar 1/4 1


13 419051 S plug−type thread−in ftg.−W−D08−R1/4−TURN 1


14 418627 S plug−type thread−in ftg.−G−D08−R1/4−0000 2

ÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁÁÁ ÁÁÁÁ ÁÁÁÁ ÁÁÁÁÁ ÁÁÁÁÁ ÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁÁÁ ÁÁÁÁ ÁÁÁÁ ÁÁÁÁÁ ÁÁÁÁÁ ÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁÁÁ ÁÁÁÁ ÁÁÁÁ ÁÁÁÁÁ ÁÁÁÁÁ 15 419051 S plug−type thread−in ftg.−W−D08−R1/4−TURN 3


16 729228 S mounting bracket HR−D−MINI 1


17 − S − −

18

ÁÁÁÁ ÁÁÁÁ ÁÁÁÁ ÁÁÁÁ

S − −

ÁÁÁÁÁ ÁÁÁÁÁ ÁÁÁÁÁ ÁÁÁÁÁ ÁÁÁÁÁ

19

ÁÁÁÁ ÁÁÁÁ ÁÁÁÁ ÁÁÁÁ

S − −

ÁÁÁÁÁ ÁÁÁÁÁ ÁÁÁÁÁ ÁÁÁÁÁ ÁÁÁÁÁ

20

ÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁÁÁ

1

ÁÁÁÁÁ ÁÁÁÁÁ ÁÁÁÁÁ ÁÁÁÁÁ ÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁÁÁ ÁÁÁÁÁ ÁÁÁÁ ÁÁÁÁ ÁÁÁÁ

21 428617 S connection piece aG1/4−iG1/4 90° L35 NW6 1


22 430078 S hose nozzle aG1/4 Di9 L38 2


23 252280 S hose clamp D10−16/9 DIN3017 2


24 394697 S hose grey type:801−9,5

S sealing ring R1/4 type:PDR−14

500 mm

ÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁÁÁ ÁÁÁÁ ÁÁÁÁ ÁÁÁÁÁ ÁÁÁÁÁ ÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁÁÁ ÁÁÁÁ ÁÁÁÁ ÁÁÁÁÁ ÁÁÁÁÁ ÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁÁÁ ÁÁÁÁ ÁÁÁÁ ÁÁÁÁÁ ÁÁÁÁÁ 25 255166 2

ÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁÁÁ ÁÁÁÁ ÁÁÁÁ ÁÁÁÁÁ ÁÁÁÁÁ ÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁÁÁ ÁÁÁÁ ÁÁÁÁ ÁÁÁÁÁ ÁÁÁÁÁ 26 318724 S bulkhead connection iG1/4 1


27 417241 S T−piece 1xaG1/4 −2xiG1/4 1

28 269172 S double nipple aR1/4−aR1/4 1


29


1000 mm


30


2


31 418627 S plug−type thread−in ftg.−G−D08−R1/4−0000 4

ÁÁÁÁÁ ÁÁÁÁÁ ÁÁÁÁÁ ÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁÁÁ ÁÁÁÁÁ ÁÁÁÁÁ ÁÁÁÁ ÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁÁÁ ÁÁÁÁ ÁÁÁÁ

32 289009 S air−operated hose D8,0 d5,7 PUR silver 3500 mm


33 788671 S air−operated hose D8,0 d5,7 PUR blue 2600 mm


34 464459 S plug−type thread fitting −Y−D08−D08−CONN 2


35 784883 S plug−type thread fitting −T−D08−D08−CONN 2

ÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁÁÁ ÁÁÁÁ ÁÁÁÁ ÁÁÁÁÁ ÁÁÁÁÁ ÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁÁÁ ÁÁÁÁ ÁÁÁÁ ÁÁÁÁÁ ÁÁÁÁÁ ÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁÁÁ ÁÁÁÁ ÁÁÁÁ ÁÁÁÁÁ ÁÁÁÁÁ 36 784882 S plug−type thread−on ftg.−G−D08−G1/4−0000 2

ÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁÁÁ ÁÁÁÁ ÁÁÁÁ ÁÁÁÁÁ ÁÁÁÁÁ ÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁÁÁ ÁÁÁÁ ÁÁÁÁ ÁÁÁÁÁ ÁÁÁÁÁ 37 788697 S plug−type thread fitting −L−D08−D08 4



39 318724 S bulkhead connection iG1/4 1


40


1


41


1


42 269172 S double nipple aR1/4−aR1/4 1




44 252174 S hose nozzle aR1/4 Di6 1


Continued...

ÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁÁÁ ÁÁÁÁ ÁÁÁÁ ÁÁÁÁÁ ÁÁÁÁÁ



24 Parts

Item Part Description Quantity Note Code

45 416700 S hose clamp D8−12 DIN3017 1


46 289010 S air−operated hose D6,0 d4,0 PUR silver 800 mm


47 400191 S plug−type thread−in ftg.−W−D06−R1/4−TURN 1


48 284550 S hollow screw 2single G1/4 L56

S fitting G1/4 1xiG1/4

1

ÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁÁÁ ÁÁÁÁ ÁÁÁÁ ÁÁÁÁÁ ÁÁÁÁÁ ÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁÁÁ ÁÁÁÁ ÁÁÁÁ ÁÁÁÁÁ ÁÁÁÁÁ ÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁÁÁ ÁÁÁÁ ÁÁÁÁ ÁÁÁÁÁ ÁÁÁÁÁ 49 284549 2

ÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁÁÁ ÁÁÁÁ ÁÁÁÁ ÁÁÁÁÁ ÁÁÁÁÁ Note A: Service Kit is available. Refer to page

24 , Service Kits

Service Kits

Item

—

Note


7126485 service kit f.pressure cylind. P/N 7104507

Quantity

1

Note

A

Code

A: Allow only qualified personnel to replace service parts. Follow the safety instructions here and in the entire documentation. Observe the final torques:

200 Nm Loctite 243



Parts 25



26 Parts

Electrical Components

Part 1

-6F2

-7F1

-61F1

-166K3

-XL8

-6N4

-6N2

-7N1

-161F7

-161K3

-161K5

-XL0

-XLT

-1F6

-161T5

Fig. 15


-81A3

-81A2

-XL11

-215K8

-XL12

-61Z1

-XLPE

-XLY

-XLP

-XLM

(-161V3)

(-215V5)

-61N1

Parts 27

Note

Item

-1F6

Item = Component designation with reference to the Wiring Diagram, see explanation page

1 ,

Component Designation

Part

318248

Description circuit breaker 63A 3−pole FAZ−B63/3

Quantity

1

Note

-6F2

-6N2

-6N4

7F1

7N1

-61F1

254244

7109397 circuit breaker 50A 3−pole FAZ−B50/3 solid−state relay 63A 480V

251361

207396

459262 circuit breaker 6A 1−pole FAZ−B6/1 solid−state relay G3PB 100−260V max.15A

circuit breaker 20A 1−pole FAZ−C20

-61N1 7109545 M. controller, prog. E82EV152_2C WS1500

783277 Standard-I/O, motor controller, E82EV/MVxxxKx

-81A2

-81A3

184234 PCA,PWR MOD,4CH,240V,MS/US/AS

-161F7 254251

-161K3 217037

Circuit-breaker, 10A, 2−pole, FAZNC10-2

Amplifier component, VS1, DIL − Replaced by

P/N 7104924, use kit 7116748 for replacement

1

1

1

1

1

1

1

1

1

1

1

1

A

B

7104924 Relay coupler 24VDC 1

Check designition on installed contactor

-161K5 251790

7116740 contactor 230VAC/400VAC/90A K−3L − Replaced by P/N 7116740, use kit 7116745 for replacement contactor DILMC65(230V50/60HZ)

1

1

Check designition on installed contactor

-161T5 207678 Power supply, 230V/N/24V, 90W

-161V3 7109723 Terminal block ZDK 2,5/1,5D1 − since 11/2006

-166K3 729054 Relay, two hand, 24VDC, ESR4-NZ-21

-215K8 7104924 Relay coupler 24VDC

-215V5 7109723 Terminal block ZDK 2,5/1,5D

-XLT

Note

1

1

1

1

1

A: Order kit 7140702 for plug replacement. See page

30 , By-Pack Frequency Converter

B: Order service kit 1031202 for replacement

Code

C, D



28 Parts

Part 2

-85A6

-85A1

-81A1

-XL2

-161E5

-215K6

-197K4

-197K3

-132K3

-132K8

-132K5

Fig. 16

Note Item = Component designation with reference to the Wiring Diagram, see explanation page

1 ,


Item Part

-81A1 1025597 PCA, expansion

Description

-85A1 1077997 BOARD, MAIN W/HT SINK ASSY, DURABLUE

Quantity

1

1

Note

A

B, C

Code

-85A6 1031503 Panel display, assy, w/CPU

-161E5 207400

785745

-132K3

-132K5

-132K8

-197K3

-197K4

-215K6

285332

263998

261991

Fan, 4100N, V=160 3,5W

Filter, PFA2000 RAL9011

Relay, MY4N-D2/24VDC, w/indicating lamp

Relay socket

Retaining clip for relay

Note

1

1

2

1

1

1

D

E

A: Order service kit 1031201 for replacement

B: Order service kit 1078624 for replacement

C: Order service kit 1031203 for fuse replacement

D: Order service kit 394734 for replacement

E: -197K4 is not standard until April 2005. It can be replaced with a timer relay (P/N 403687) for function

Follow-up time. Order kit 7126303 and refer to manual, section Installation for replacement


Parts 29

Service Kits

Item

—


1031201 Service kit, Expansion board

- - - - - S Instruction sheet

Item

—


1028325 Service kit, board, display/central processing unit (CPU)

- - - - - -

- - - - - -

- - - - - -

- - - - - -

S PCA, display/CPU

S Stand-off, hex, M3 x 8 mm

S Washer, lock, M3

S Instruction sheet

Item

−


1031203 Service kit, fuses, main board

105419

939955

- - - - - -

939683

- - - - - -

S Fuse, fast, 10 A, 250 VAC, 1 /

4

x 1 1 /

4

in., F1−F2

S Fuse, slow, 2 A, 250 VAC, 5 x 20 mm, F3−F4

S Fuse, fast, 5 A, 250 VAC, 5 x 20 mm, F5−F6

S Fuse, 6.3 A, 250 VAC, 5 x 20 mm, F7−F12

S Instruction sheet

Item

−


1078624 Board, main, with heat sink

- - - - - -

- - - - - -

S Board, with heat-sink

S Instruction sheet

Quantity

—

1

Note Code

Quantity

—

6

1

1

6

Note Code

Quantity

−

2

6

2

2

1

Note Code

Quantity

−

1

1

Note Code



30 Parts

By-Pack Frequency Converter

2

3

4

5

6

Item

−

1

P/N

7140702

Description

Accessories f. freq.converter (by−pack)

- - - - S Fastener f.Lenze FU 8200 Vector

- - - - S Strip f.Lenze FU 8200 Vector

- - - - S Plug ZEC 1,5/3−ST−7,5C2R1,3

- - - - S Plug ZEC 1,5/2−ST−7,5C1R1,2

- - - - S Plug ZEC 1,5/6−ST−7,5C1R1,6

- - - - S Plug ZEC 1,5/6−ST−7,5C4R1,6

Quantity

1

1

1

1

1

1

1

Note Code

5

3

Fig. 17

P/N 7135706D

2

PARTS_DK200

6

4



Parts 31



32 Parts

Part 3

-132H1

-215Y2

-XS12 − XS15

-61M1

Fig. 18

P/N 7135706D

-XS11

-215S5

-XS19

-XS18

-XS10

-215B8

-215S4

-166S3

-166S5

-215S2

-1Q1

-1T4

-197B5

-6B7

-85S1


Parts 33

Note

Item

Item = Component designation with reference to the Wiring Diagram, see explanation page

1 ,



-1Q1

-1T4

-6B7

-61M1

-132H1 729382

788607

788608

788605

788606

-85S1

-166S3

-166S5

-197B5

-215B8

256567 main switch 3x100A / red/yellow

7104871 3ph.autotransformer 480V/400V/N 40KVA

120167

401739

Temperature sensor, RTD, 1/4x1.25, nickel motor WS1500 SCR24B28−WU−DA90LKH−4G

V1

271929

207586

460768

460769

460770

729796

251992

-215S2 207585

460768

460769

-215S4

-215S5

729361

-215Y2 729851

Light tower, 24V red/yel/grn/clr

S LED-lamp, yellow, 24V / 40mA

S LED-lamp, clear, 24V / 40mA

S LED-lamp, red, 24V / 40mA

S LED-lamp, green, 24V / 40mA

Thermostat, kit, 350deg F

Push button, actuator, Type:M22-D-S

S Mounting adapter, Typ:M22−A

S Contact block, Typ:M22CK10

S Contact block, Typ:M22CK01

Proximity switch, SME0-8E-K-24-S6 proximity switch 24−240VAC/24−210VDC

Selector switch, type:M22-WRLK3-G

S Mounting adapter, type:M22-A

S Contact block, type:M22CK10

Pressure switch, 0.1-1bar, G1/4

Solenoid valve, 5/3ways, 24V, G1/4

(refer to page

22 , Pneumatic Complete

Quantity

1

1

2

2

1

1

1

1

1

1

1

1

2

1

1

1

1

Note Code

C, D

Accessories



34 Parts

Schedule of Fasteners

Number

F20

F21

F22

F23

F16

F17

F18

F19

F24

F25

F26

F12

F13

F14

F15

F8

F9

F10

F11

F4

F5

F6

F7

F1

F2

F3

F27

Description

Hexagon nut, M4, DIN934

Serrated lock washer, D4.3, DIN6798

Washer, 4.3mm, DIN125 type A

Allan head cap screw, M4x10, DIN912-A2-70


Washer, D8.4, DIN125 type B

Hexagon head screw, M8x140, DIN931


Allan head cap screw, M8x60/10.9, DIN912

Washer 12,8x20,8x1,5 PR

Allan head cap screw, M8x75/10.9, DIN912

Washer 16,3x25,6x2 PR100




Washer, D13, DIN9021 type B



Washer, D8.4, DIN125 type B, stainless

Hexagon nut, M8, DIN934, stainless

Allan head cap screw, M8x12/12.9, DIN912, stainless

Washer, D5.3, DIN125 type A



Set screw, M4x4/45, DIN913


Allan head cap screw M4x8 DIN912 niro

Part

415349

254677

250031

256853

254714

250079

255264

417920

259432

250062

254679

250141

265197

250092

250073

415662

256853

415487

250002

253322

250623

250039

255321

318361

415834

254680

250009


Parts List DuraDrum Bulk Melters DK200

Parts List

DuraDrum

Bulk Melters

DK200

Table of Contents

How to Use Illustrated Parts List

Assembly Overview (1)

Assembly Overview (2)

Protection Cover

Device, Drum Inserted

Melting Plate

Heating Punch

Drum Shell (H 220)

Air-relief Valve (Deaeration Valve)

Pump, Safety Valve

Hose Connection

Aeration

Pneumatic Complete (Pneumatic Diagram)

Electrical Components

Schedule of Fasteners

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