Earthquake W1265B LOG SPLITTER 12 TON 6.5 HP BRIGGS Owner's Manual

Operator's Manual

Original Operating Instructions

Trail Warrior Quick Split

12-Ton Log Splitter

W1265 Series

Get parts online at

www.getearthquake.com

Includes Models:

W1265V: 4-cycle 196cc Viper

W1265CV: 4-Cycle 212cc Viper 50-State

W1265B: 4-Cycle 205cc Briggs and Stratton

W1265VCE: 4-Cycle 196cc Viper (European)

W1265BCE: 4-Cycle Briggs and Stratton (European)

P/N: OMW1265V

Revised 12/22/11

Operator's Manual

Trail Warrior Quick Split 12-Ton Log Splitters

INTRODUCTION

Congratulations on your investment in quality. Thank you for purchasing a log splitter from Earthquake. We have worked to ensure that the log splitter meets the highest standards for usability and durability. With proper care, your splitter will provide many years of service.

Please read this entire manual before installation and use. Earthquake reserves the right to change, alter or improve the product and this document at any time without prior notice.

CONTENTS

Introduction .......................................................................................................................................................................................................................................2

Warnings and Safety Precautions ...........................................................................................................................................................................................3-8

Hydraulics......................................................................................................................................................................................................................................9-11

Specifications ...................................................................................................................................................................................................................................11

Assembly ....................................................................................................................................................................................................................................12-19

Operation ...................................................................................................................................................................................................................................20-25

Maintenance and Storage ...........................................................................................................................................................................................................26

Troubleshooting and Repair ................................................................................................................................................................................................26-27

Parts Breakdown ......................................................................................................................................................................................................................28-33

CE Declaration of Conformity ....................................................................................................................................................................................................34

Warranty ............................................................................................................................................................................................................................................35

FEDERaL EMISSION INFORMaTION

Earthquake warrants to the retail purchaser, that this small, off-road engine was designed, built and equipped to conform at the time of initial sale to all applicable regulations of the U.S. Environmental Protection Agency (EPA).

REGISTRaTION, SERVICE aND MaINTENaNCE LOG

Record the model number and serial number in the space provided for easy reference. Warranty is valid only if the completed registration is received by Earthquake within 30 days of purchase. You can register your warranty online by visiting www.getearthquake.

com. If you do not have a computer, call our customer service department at (800) 345-6007 Mondays through Fridays from 8 a.m. to 5 p.m. CST.

OWNERSHIP RECORDS

Owner’s Name:

Owner’s Address:

City:

Model Number:

Date of Purchase:

Notes:

State/Province:

Serial Number:

Zip Code/Postal Code:

This manual may contain information for several models. Read and keep this manual for future reference. This manual contains important information on SAFETY, ASSEMBLY, OPERATION, AND MAINTENANCE. The owner must be certain that all the product information is included with the unit. This information includes the MANUAL, the REPLACEMENT PARTS and the WARRANTIES.

This information must be included to make sure state laws and other laws are followed. This manual should remain with the product even if it is resold.

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Operator's Manual

Trail Warrior Quick Split 12-Ton Log Splitters

WaRNINGS aND SaFETy PRECaUTIONS

OPERaTOR’S RESPONSIBILITy

Accurate assembly and safe and effective use of the machine is the operator’s responsibility.

• Read and follow all safety instructions.

• Carefully follow all assembly instructions.

• Maintain the machine according to directions and schedule included in this Earthquake operator’s manual.

• Ensure that anyone who uses the machine is familiar with all controls and safety precautions.

SPECIaL MESSaGES

Your manual contains special messages to bring attention to potential safety concerns, machine damage as well as helpful operating and servicing information. Please read all the information carefully to avoid injury and machine damage.

NOTE: General information is given throughout the manual that may help the operator in the operation or service of the machine.

This symbol points out important safety instructions which if not followed could endanger your personal safety.

BEFORE OPERaTING ENGINE:

Please read this section carefully. Read entire operating and maintenance instructions for this product. Failure to follow instructions could result in serious injury or death. Operate the machine according to the safety instructions outlined here and inserted throughout the text. Anyone who uses this machine must read the instructions and be familiar with the controls.

WaRNING

WaRNING INDICaTES a HaZaRD WHICH, IF NOT aVOIDED, COULD RESULT IN DEaTH OR SERIOUS IN-

JURy aND/OR PROPERTy DaMaGE.

CaUTION

CaUTION INDICaTES yOU CaN BE HURT OR yOUR

EQUIPMENT DaMaGED IF THE SaFETy INSTRUC-

TIONS THaT FOLLOW THIS SIGNaL WORD aRE NOT

OBEyED.

IMPORTaNT

INDICaTES HELPFUL INFORMaTION FOR PROPER aS-

SEMBLy, OPERaTION, OR MaINTENaNCE OF yOUR

EQUIPMENT.

WaRNING

CaLIFORNIa PROPOSITION 65 WaRNING

ENGINE ExHaUST FROM THIS PRODUCT CONTaINS

CHEMICaLS kNOWN TO THE STaTE OF CaLIFORNIa

TO CaUSE CaNCER, BIRTH DEFECTS, OR OTHER RE-

PRODUCTIVE HaRM.

WaRNING yOU MUST REaD, UNDERSTaND aND COMPLy WITH aLL SaFETy aND OPERaTING INSTRUCTIONS IN

THIS MaNUaL BEFORE aTTEMPTING TO SETUP aND

OPERaTE yOUR MaCHINE.

FaILURE TO COMPLy WITH aLL SaFETy aND

OPERaTING INSTRUCTIONS CaN RESULT IN LOSS OF

MaCHINE CONTROL, SERIOUS PERSONaL INJURy TO yOU aND/OR BySTaNDERS, aND RISk OF EQUIPMENT aND PROPERTy DaMaGE. THE TRIaNGLE IN THE TExT

SIGNIFIES IMPORTaNT CaUTIONS OR WaRNINGS

WHICH MUST BE FOLLOWED.

Intended Use /

Foreseeable Misuse

This is a motorized wedge-type horizontal log splitter. The log is pressed against a splitting wedge by a pressure plate. The log splitter is arranged so that it can be towed behind an off-road vehicle. The log splitter is mounted such that it can be raised manually into a higher operating position if required. It shall not be used for any other purpose.

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Operator's Manual

Trail Warrior Quick Split 12-Ton Log Splitters

GENERaL SaFETy RULES

• Read, understand, and follow all instructions on the machine and in the manual(s). Be thoroughly familiar with the controls and the proper use of the machine before starting.

• Use this equipment for its intended purpose only.

• Familiarize yourself with all of the safety and operating decals on this equipment and on any of its attachments or accessories.

• Do not put hands or feet near or under rotating parts.

• Only allow responsible individuals who are familiar with the instructions to operate the machine. Do not allow children to operate this machine. Do not allow adults to operate the machine without proper instruction.

• Thoroughly inspect the area where the machine is to be used and remove all foreign objects. Your equipment can propel small objects at high speed causing personal injury or property damage. Stay away from breakable objects, such as house windows, automobile, greenhouses, etc.

• Wear appropriate clothing such as a long-sleeved shirt or jacket. Also wear long trousers or slacks. Do not wear shorts.

Never wear sandals, sneakers, or open shoes, and never operate the machine with bare feet.

• Do not wear loose clothing or jewelry. They can get caught in moving parts. Always keep hands, feet, hair and loose clothing away from any moving parts on engine and machine.

• Always wear safety goggles or safety glasses with side shields when operating the machine to protect your eyes from foreign objects which can be thrown from the unit. Always wear a protective hearing device.

• Always wear work gloves and sturdy footwear. Wear footwear that will improve footing on slippery surfaces.

Leather work shoes or short boots work well for most people.

These will protect the operator’s ankles and shins from small sticks, splinters, and other debris.

• It is advisable to wear protective headgear to prevent the possibility of being struck by small flying particles, or being struck by low hanging branches, twigs, or other objects which may be unnoticed by the operator.

• Do not operate the machine without proper guards or other safety protective devices in place.

• See manufacturer’s instructions for proper operation and installation of accessories. Only use accessories approved by the manufacturer.

• Operate only in daylight or good artificial light.

• Do not operate product when fatigued or under the influence of alcohol, drugs or other medication which can cause drowsiness or affect your ability to operate this machine safely.

• Never operate machine in wet grass. Always be sure of your footing; keep a firm hold on the handle and walk; never run.

• Watch for traffic whenever you are operating near, or when crossing roads.

• If the equipment should start to vibrate abnormally, stop the engine (motor), disconnect the spark plug wire and prevent it from touching the spark plug. Check immediately for cause.

Vibration is generally a warning of trouble. If the noise or vibrations of the machine increase, stop immediately and perform an inspection.

• Never leave the machine unattended when the engine is running. Remove the wire from the spark plug.

• Regularly inspect the machine. Make sure parts are not bent, damaged or loose.

• Temperature of muffler and nearby areas may exceed 150°

F (65° C). Allow muffler and engine areas to cool before touching. Never pick up or carry the machine while the engine is running.

• Prolonged exposure to noise and vibration from gasoline enginepowered equipment should be avoided. Take intermittent breaks and/or wear ear protection from engine noise as well as heavy work gloves to reduce vibration in the hands.

• Keep all screws, nuts and bolts tight.

• Do not transport the machine from one place to another with the engine running.

• When moving the packaged machine, always do so with a partner.

• Check local regulations for age restrictions on use of this machine.

PRODUCT-SPECIFIC SaFETy RULES

• This machine is for one-person operation only

• If a second person is assisting in loading logs, never activate the log splitter until the helper is clear of the work area.

• Both ends of each log should be cut as square as possible to help prevent the log from sliding out of the splitter during operation.

• Never operate the log splitter without guards in place.

• Know how to stop the unit and disengage the controls.

• Never place hands and/or feet between log and splitting wedge or between log and ram during forward or reverse stroke.

• Do not step over or straddle the log splitter when the engine is running. Never reach or bend over the log splitter to pick up a log.

• Never try to split more than one log at the same time.

• Never allow one person to operate the valve while another is positioning the log.

4 Check for parts online at www.getearthquake.com or call 800-345-6007 M-F 8-5

Operator's Manual

Trail Warrior Quick Split 12-Ton Log Splitters

• Never attempt to load your log splitter when the cylinder wedge is in motion.

• Only use your hand to operate the control lever. Never use your foot or a rope or any other extension device.

• Always keep fingers away from any cracks that open in the log during splitting operation.

• Never move the log splitter while the engine is running.

• Never leave your log splitter unattended with the engine running. Shut off the engine if you are leaving your splitter, even if for a short period of time.

• Only operate the log splitter from the operator zone (SEE

FIGURE BELOW).

operator zone

HyDRaULIC SaFETy:

• The hydraulic system and mechanical parts of your log splitter require careful inspection. Be sure to replace any damaged hydraulic component.

• Fluid escaping from a very small hole can be very difficult to see. Do not check for leaks with your hand. Escaping fluid under pressure can have sufficient force to penetrate skin, causing serious personal injury or even death. Leaks can be located by passing a piece of cardboard or wood over the suspected leak. Look for discoloration.

• If injured by escaping fluid, see a doctor at once. Serious infection or reaction can develop if proper medical treatment is not administered immediately.

• Should it become necessary to loosen or remove any hydraulic fitting or line, be sure to relieve all pressure by shutting off the engine and moving the control handle back and forth several times.

• The pressure relief valve on your log splitter is preset at the factory. Do not adjust the valve. Only a qualified service technician should perform this adjustment.

(European Model Shown)

• Do not operate your log splitter on slippery, wet, muddy, or icy surfaces.

• Only operate your log splitter on level ground and not on a hillside.

• Never attempt to move the log splitter over hilly or uneven terrain without a tow vehicle or adequate help.

• Always block wheels to prevent movement of log splitter while in operation.

• Do not alter your log splitter in any manner such as attaching a rope or extension to the control lever or adding to the width or height of the wedge.

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6

Operator's Manual

Trail Warrior Quick Split 12-Ton Log Splitters

ENGINE SaFETy PRECaUTIONS

Warning Carbon Monoxide Poisoning

Engines give off carbon monoxide, an odorless, colorless, poisonous gas. Carbon monoxide may be present even if you do not smell or see any engine exhaust. Breathing carbon monoxide can cause nausea, fainting or death, in addition to drowsiness, dizziness and confusion. If you experience any of these symptoms, seek fresh air and medical attention immediately.

If your product comes with a separate engine manual, be sure to read and follow all safety and warning precautions outlined there, in addition to any in this manual.

Preventing Carbon Monoxide Poisoning

• Always start and run engine outdoors. Do not start or run engine in an enclosed area, even if doors or windows are open.

• Never try to ventilate engine exhaust indoors. Carbon monoxide can reach dangerous levels very quickly.

• Never run engine outdoors where exhaust fumes may be pulled into a building.

• Never run engine outdoors in a poorly ventilated area where the exhaust fumes may be trapped and not easily taken away. (Examples include: in a large hole or areas where hills surround your working area.)

• Never run engine in an enclosed or partially enclosed area.

(Examples include: buildings that are enclosed on one or more sides, under tents, car ports or basements.)

• Always run the engine with the exhaust and muffler pointed in the direction away from the operator.

• Always keep the throttle in the “slow” position when not in use.

• Never point the exhaust muffler towards anyone. People should always be many feet away from the operation of the engine and its attachments.

• Do not change the engine governor settings or over-speed the engine.

Gasoline Fires and Handling Fuel Safely

Use extra care in handling gasoline and other fuels. They are flammable and vapors are explosive.

• When storing extra fuel be sure that it is in an appropriate container and away from any fire hazards.

• Prevent fire and explosion caused by static electric discharge.

Use only nonmetal, portable fuel containers approved by the

Underwriter’s Laboratory (U.L.) or the American Society for

Testing & Materials (ASTM).

• Always fill fuel tank outside in a well ventilated area. Never fill your fuel tank with fuel indoors. (Examples include: basement, garage, barn, shed, house, porch, etc.) Never fill tank near appliances with pilot lights, heaters, or other ignition sources.

If the fuel has to be drained, this should be done outdoors.

WaRNING

ENGINES GIVE OFF CaRBON MONOxIDE, aN ODOR-

LESS, COLORLESS, POISONOUS GaS. CaRBON MON-

OxIDE May BE PRESENT EVEN IF yOU DO NOT SMELL

OR SEE aNy ENGINE ExHaUST. BREaTHING CaRBON

MONOxIDE CaN CaUSE NaUSEa, FaINTING OR DEaTH,

IN aDDITION TO DROWSINESS, DIZZINESS aND CONFU-

SION.

IF yOU ExPERIENCE aNy OF THESE SyMPTOMS, SEEk

FRESH aIR aND MEDICaL aTTENTION IMMEDIaTELy.

CaUTION

HOT GaSES aRE a NORMaL By-PRODUCT OF a FUNC-

TIONING CaTaLyTIC CONVERTER. FOLLOW aLL SaFE-

Ty INSTRUCTIONS TO PREVENT BURNS aND FIRES.

DO NOT aLTER/MODIFy ENGINE:

NEVER aLTER OR MODIFy THE ENGINE FROM THE

FaCTORy. SERIOUS INJURy OR DEaTH May OCCUR IF

ENGINE IS MODIFIED OR aLTERED.

WHEN WORkING ON OR REPLaCING PaRTS FOR THE

ENGINE OR PRODUCT, yOU MUST aLWayS DISCON-

NECT SPaRk PLUG WIRE FROM THE SPaRk PLUG aND kEEP IT aWay FROM THE SPaRk PLUG.

The drained fuel should be stored in a container specifically designed for fuel storage or it should be disposed of carefully.

• Never remove the fuel cap or add fuel with the engine running. Stop engine and allow to cool before filling.

• Do not smoke while handling fuel or operating splitter.

• Never drain fuel from engine in an enclosed area.

• Always wipe up excess (spilled) fuel from engine before starting. Clean up spilled fuel immediately. If fuel is spilled, do not start the engine but move product and fuel container from area. Clean up spilled fuel and allow to evaporate and dry after wiping and before starting.

• Allow fuel fumes/vapors to escape from the area before starting engine.

• Test the fuel cap for proper installation before starting and using engine.

• Always run the engine with fuel cap properly installed on the engine.

• If engine is equipped with a gas cap vent screw, always unscrew gas cap vent screw while engine is running.

• Do not store engine with fuel in fuel tank indoors. Fuel and fuel vapors are highly explosive.

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Operator's Manual

Trail Warrior Quick Split 12-Ton Log Splitters

• If engine is equipped with a gas cap vent screw, screw down gas cap vent screw tightly during storage.

• Never pour fuel from engine fuel tank.

• Never siphon fuel by mouth to drain fuel tank.

• Always have an adult fill the fuel tank and never allow children to fill the engine.

• Never allow an adult or anyone under the influence of drugs or alcohol to fill engine.

• When storing gasoline or equipment with fuel in the tank, store away from furnaces, stoves, water heaters or other appliances that have a pilot light or other ignition source because they can ignite gasoline vapors.

BURNS aND FIRES

The muffler, muffler guard and other parts of the engine become extremely hot during the operation of the engine. These parts remain extremely hot after the engine has stopped.

Prevention of Burns and Fires

• Never remove the muffler guard from the engine.

• Never touch the muffler guard because it is extremely hot and will cause severe burns.

• Never touch parts of the engine that become hot after operation.

• Always keep materials and debris away from muffler guard and other hot parts of the engine to avoid fires.

• This engine is designed to operate using a catalytic converter which contributes to the engine’s compliance with the EPA.

CHILDREN aND BySTaNDERS

Tragic accidents can occur if the operator is not alert to the presence of children and/or bystanders. Never assume that others will remain where you last saw them.

SERVICE

• Always stop the engine whenever you leave the equipment, before cleaning, repairing or inspecting the unit. Engine should be turned off and cool, spark plug wire must be removed from spark plug before any repairs or adjustments are attempted. Never make adjustments or repairs with the engine (motor) running. Disconnect the spark plug wire, and keep the wire away from the plug to prevent accidental starting. Remove the ignition key if equipped with an electric start.

• Always wear eye protection when you make adjustments or repairs.

• Keep all nuts and bolts tight and keep equipment in good condition.

• Never tamper with safety devices. Check their proper operation regularly.

• When servicing or repairing the machine, do not tip the machine over or up unless specifically instructed to do so in this manual. Service and repair procedures can be done with the machine in an upright position. Some procedures will be easier if the machine is lifted on a raised platform or working surface.

• To reduce fire hazard, keep machine free of grass, leaves, or other debris build-up. Clean up oil or fuel spillage. Allow machine to cool before storing.

• Stop and inspect the equipment if you strike an object.

Repair, if necessary, before restarting.

• Clean and replace safety and instruction decals as necessary.

• To guard against engine over-heating, always keep recoil housing clean.

• Inspect machine before storage. When not in use, disconnect spark plug lead and store indoors in a dry place locked or otherwise inaccessible to children.

• Use only original equipment parts from Earthquake, including all nuts and bolts.

• Keep the area of operation clean of all persons, especially small children and pets. Keep children under the watchful care of a responsible adult.

• Be alert and turn machine off if children enter the area.

• Before and while moving backwards, look behind and down for small children.

• Never allow children to operate the machine.

• Use extra care when approaching blind corners, shrubs, trees, or other objects that may obscure vision.

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Operator's Manual

Trail Warrior Quick Split 12-Ton Log Splitters

SaFETy DECaLS

This log splitter has been designed and manufactured to provide you with the safety and reliability you would expect from an industry leader in outdoor power equipment manufacturing.

Reading this manual and the safety instructions it contains will provide you with the necessary basic knowledge to operate this equipment safely and effectively. We have placed safety decals on the log splitter to remind you of some of this important information while you are operating the unit.

These important safety decals are illustrated below, and are shown here to help familiarize you with the location and content of the safety messages you will see as you perform normal splitting operations. Please review these decals now, and if you have any questions regarding its meaning or how to comply with these instructions, reread the complete safety instruction text in this manual, or contact your local dealer.

Should a decal become unreadable because of being worn, faded, or otherwise damaged during the use of your log splitter, please use the part number information provided to order a replacement label from your local authorized dealer. These decals are easily applied, and will act as a constant visual reminder to you, and others who may use the equipment, to follow the safety instructions necessary for safe, effective operation of your log splitter.

Part Number: LBLW1265VM | Description: Ram Safety Decal | Location: Back of Hydraulic Reservoir

Company:

Ardisam

Part No: LBLINFOW1265BCE

Description: -

Type: Decal

REV:

Born:

2

12-21-11

ECN No: 9187

Support File:

-

Artist:

Notes: -

Scott Andrew Waldal

Colors Used:

Pantone

Process Black

Part Number: LBLVALVEOPCE

Description: Valve Control Directions

Location: Near Valves

Part Number:

LBLCENOISE94

Description: Decibel Decal

Part Number:

LBLCENOISE104

Description: Decibel Decal

Company: Ardisam

Part No: LBLINFOW1265BCE

Description: -

Type: Decal

REV:

Born:

ECN No:

2

12-21-11

9187

Part Number: W1265VOR

Description: Off-Road Decal

Location: Tongue

Part Number: LBLW1265VPP

Description: Pinch Point Warning Decal

Location: Beam

Part Number: LBLW1265VT

Description: Tongue Weight 100 lbs. Decal

Location: Tongue

ARDISAM, INC.

1160 8th Avenue | Cumberland, WI 54829 | USA

Serial No.

LBLINFOW1265BCE

Model: W1265BCE Type: Log Splitter

Year: 2012 Mass: 91 kg

Max. Operating Speed:

3600 rpm

Max. Working Pressure:

3000 rpm

ARDISAM, INC.

1160 8th Avenue | Cumberland, WI 54829 | USA

Serial No.

LBLINFOW1265VCE

Model:

W1265VCE Type: Log Splitter

Year:

2012 Mass: 91 kg

Max. Operating Speed:

3600 rpm

Max. Working Pressure:

3000 rpm

Part Number: LBLINFOW1265BCE

Description: Product Info

Part Number: LBLINFOW1265VCE

Description: Product Info

Part Number: LBLW1265VTEL

Description: Telescopic Pinch Point Tongue Warning Decal

Location: Tongue

Colors Used:

8

Pantone

Process Black

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Operator's Manual

Trail Warrior Quick Split 12-Ton Log Splitters

HyDRaULICS

HyDRaULIC FLUID HaNDLING INSTRUCTIONS

HEaLTH HaZaRDS/PRECaUTIONaRy MEaSURES:

• Avoid contact with eyes, skin and clothing. Wash thoroughly after handling.

PHySICaL HaZaRDS/PRECaUTIONaRy MEaSURES:

• Keep away from all sources of ignition.

Appearance: Clear and bright

Physical Form: Liquid

Odor: Characteristic petroleum

HaZaRDS IDENTIFICaTION:

• Potential Health Effects:

Eye: Contact may cause mild eye irritation including stinging, watering, and redness.

Skin: Contact may cause mild skin irritation including redness, and a burning sensation. Prolonged or repeated contact can worsen irritation by causing drying and cracking of the skin leading to dermatitis (inflammation). No harmful effects from skin absorption are expected.

Inhalation (Breathing): No information available. Studies by other exposure routes suggest a low degree of toxicity by inhalation.

Ingestion (Swallowing): No harmful effects expected from ingestion.

Signs and Symptoms: Effects of overexposure may include irritation of the respiratory tract, irritation of the digestive tract, nausea, diarrhea.

Cancer: Inadequate evidence available to evaluate the cancer hazard of this material.

FIRST aID MEaSURES:

• Eye: If irritation or redness develops, move victim away from exposure and into fresh air. Flush eyes with clean water. If symptoms persist, seek medical attention.

• Skin: Remove contaminated shoes and clothing and cleanse affected area(s) thoroughly by washing with mild soap and water. If irritation or redness develops and persists, seek medical attention.

• Inhalation (Breathing): If respiratory symptoms develop, move victim away from source of exposure and into fresh air. If symptoms persist, seek medical attention. If victim is not breathing, clear airway and immediately begin artificial respiration. If breathing difficulties develop, oxygen should be administered by qualified personnel. Seek immediate medical attention.

• Ingestion (Swallowing): First aid is not normally required; however, if swallowed and symptoms develop, seek medical attention.

• Notes to Physician: High-pressure hydrocarbon injection injuries may produce substantial necrosis of underlying tissue despite an innocuous appearing external wound. Often these injuries require extensive emergency surgical debridement and all injuries should be evaluated by a specialist in order to assess the extent of injury.

FIRE HaZaRDS & ExTINGUISHING:

• Unusual Fire & Explosion Hazards: This material may burn, but will not ignite readily. Vapors are heavier than air and can accumulate in low areas. If container is not properly cooled, it can rupture in the heat of a fire.

• Extinguishing Media: Dry chemical, carbon dioxide, foam, or water spray is recommended. Water or foam may cause frothing of materials heated above 212° F. Carbon dioxide can displace oxygen.

Use caution when applying carbon dioxide in confined spaces.

HaNDLING & STORaGE:

• Do not wear contaminated clothing or shoes. Use good personal hygiene practices.

• "Empty" containers retain residue and may be dangerous. Do not pressurize, cut, weld, braze, solder, drill, grind, or expose such containers to heat, flame, sparks, or other sources of ignition. They may explode and cause injury or death. "Empty" drums should be completely drained, properly bunged, and promptly shipped to the supplier or a drum reconditioner. All containers should be disposed of in an environmentally safe manner and in accordance with governmental regulations.

• High-pressure injection of hydrocarbon fuels, hydraulic oils or greases under the skin may have serious consequences even though no symptoms or injury may be apparent. This can happen accidentally when using high-pressure equipment such as high-pressure grease guns, fuel injection apparatus or from pinhole leaks in tubing of high pressure hydraulic oil equipment.

• Storage: Keep container(s) tightly closed. Use and store this material in cool, dry, well-ventilated areas away from heat and all sources of ignition. Store only in approved containers. Keep away from any incompatible material. Protect container(s) against physical damage.

ExPOSURE CONTROLS:

Skin: The use of gloves impervious to the specific material handled is advised to prevent skin contact and possible irritation

(see manufacturer's literature for information on permeability).

Eye/Face: approved eye protection to safeguard against potential eye contact, irritation, or injury is recommended. Depending on conditions of use, a face shield may be necessary.

Other Protective Equipment: A source of clean water should be available in the work area for flushing eyes and skin. Impervious clothing should be worn as needed.

Suggestions for the use of specific protective materials are based on readily available published data. Users should check with specific manufacturers to confirm the performance of their products.

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HyDRaULIC FLOW DIaGRaM

Operator's Manual

Trail Warrior Quick Split 12-Ton Log Splitters

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Operator's Manual

Trail Warrior Quick Split 12-Ton Log Splitters

HyDRaULIC SySTEM PORT IDENTIFICaTION

W1265VCE and W1265BCE Log Splitters

W1265V0700aCE - Direction Control Valve (Front Valve)

1A Connects via elbow fitting and return hose to T-fitting that is attached to port 1B which in turn connects to the return port 2T on the tank.

2A

3A

4A

Connects via high pressure hose to port 3B.

Connects via rigid hydraulic pipe to front of hydraulic cylinder port 1C.

Connects via high pressure hose to rear of hydraulic cylinder port 2C.

2B

3B

W1265V0700BCE - Flow Control Valve (Rear Valve)

1B Connects via T-fitting and return hoses to port 1A and return port 2T in tank.

(Return hose disconnected from tank for shipping)

Connects via high pressure hose to hydraulic pump port 2P.

(High pressure hose disconnected from hydraulic pump for shipping)

Connects via high pressure hose to port 2A..

W1265V0100 - Cylinder

1C

2C

Connects via rigid hydraulic pipe to hydraulic valve port 3A.

Connects via high pressure hose to hydraulic valve port 4A.

W1265V0110 - Pump

1P Connects via supply hose to supply port 1T in tank.

(Supply hose disconnected from pump for shipping)

2P Connects via high pressure hose to hydraulic valve port 2B.

(High pressure hose disconnected from hydraulic pump for shipping)

W1265V0219 - Tank

1T Connects via supply hose to hydraulic pump port 1P.

(Supply hose disconnected from pump for shipping)

2T Connects via return hoses and T-fitting to hydraulic ports 1A and 1B on hydraulic valves.

(Return hose disconnected from tank for shipping)

SPECIFICaTIONS

ENGINE DISPLaCEMENT

FUEL TaNk CaPaCITy

GaS TyPE

SPaRk PLUG

SPaRk PLUG GaP (INCHES)

MaxIMUM SPLITTING FORCE

MaxIMUM LOG LENGTH

HyDRaULIC OIL CaPaCITy

WEDGE

HITCH

TaNDEM HITCH

W1265V aND W1265VCE

196cc Viper

3.5 US quarts Viper

W1265CV

212cc Viper

3.8 US quarts Briggs & Stratton unleaded regular gas unleaded regular gas

Champion RN7YC NGK BPR7ES, Viper F6TC; Champion N11YC; NGK BP61S,

Viper

.028"

12 tons

.028"

12 tons

21 inches

6 quarts 10W hydraulic or Dexron transmission fluid

5 inches high

21 inches

6 quarts 10W hydraulic or Dexron transmission fluid

5 inches high pin style pin or ball style (ball hitch not included)

221 lb (W1265V), 91 kg (W1265VCE) pin style pin or ball style (ball hitch not included)

221 lb., 91 kg (W1265CV)

WEIGHT OF UNIT

UNIT SIZE L x W x H (INCHES)

82.5" x 33" x 32"

* Briggs & Stratton Engine Model: 121212, Engine Type: 0133-B8

82.5" x 33" x 32"

W1265B aND W1265BCE

205cc Briggs & Stratton*

3.0 US quarts Briggs & Stratton unleaded regular gas

Champion RC12YC, Briggs & Stratton

.028"

12 tons

21 inches

6 quarts 10W hydraulic or Dexron transmission fluid

5 inches high pin style pin or ball style (ball hitch not included)

221 lb (W1265B), 91.3 kg (W1265BCE)

82.5" x 33" x 32"

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Operator's Manual

Trail Warrior Quick Split 12-Ton Log Splitters

aSSEMBLy

Tools needed - one 16mm combination wrench, one 17mm combination wrench, two 13mm wrenches, one flat screwdriver, one pair of pliers, one 10” adjustable wrench, one snap ring tool, one pipe wrench and one rubber mallet.

NOTE: Each log splitter was partially assembled at the factory. Refer to the parts diagram for detailed assembly.

1. Remove locking pin from outer telescopic tongue axle assembly. Lock front upright in the up position with locking pin already installed in upright. SEE FIGURE 1.

2. Slide inner hitch assembly into outer telescopic tongue/axle assembly. Replace locking pin in 3 rd

hole. SEE FIGURE 2.

WaRNING

REaD aND UNDERSTaND aLL aSSEMBLy, SaFETy, &

MaINTENaNCE INSTRUCTIONS PROVIDED BEFORE

EaCH USE.

BECOME FaMILIaR WITH yOUR LOG SPLITTER FOR yOUR OWN SaFETy. FaILURE TO DO SO May CaUSE

SERIOUS INJURy aND/OR DEaTH.

DO NOT aLLOW aNyONE TO OPERaTE yOUR LOG

SPLITTER WHO HaS NOT REaD THIS MaNUaL. REaD

EaCH STEP COMPLETELy BEFORE PROCEEDING.

aLWayS WEaR SaFETy GLaSSES DURING OPERaTION.

aLWayS WEaR STEEL TOE BOOTS DURING aSSEMBLy.

DO NOT STaRT OR RUN THE ENGINE WITHOUT OIL IN

THE HyDRaULIC RESERVOIR aND ENGINE.

WaRNING

THIS MaCHINE IS FOR ONE-PERSON OPERaTION ONLy

Figure 1

Figure 2

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Operator's Manual

Trail Warrior Quick Split 12-Ton Log Splitters

3. Mount axle assembly to the telescopic tongue. Assemble using (4) bolts - 76mm in length and locknuts. Tighten with 16mm and

17mm wrenches. SEE FIGURE 3.

NOTE: Make sure bolt is installed through spacer on outside bolt. There is only one spacer per unit. SEE FIGURE 4.

Figure 3

spacer

Figure 4

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4. Mount ram/beam assembly onto uprights using 82mm bolts. Tighten, but do not over tighten the lock nut as the ram/beam assembly will use the bolt as a hinge.

Note: Holes in rear upright are elongated to assist in lining

up the upright holes during assembly. Tighten these fasteners securely. SEE FIGURE 5.

5. Place wheel onto axle, valve stem out. Place washer onto axle and secure with snap ring. Repeat for the other axle. SEE

FIGURE 6.

6. Attach engine assembly with (1) each of 70mm bolt and

25mm bolt to axle assembly. Tighten locknuts using 13mm wrenches.

7. (U.S. Version) Slide ram assembly to rear bracket and attach with (4) 20mm bolts, locknuts and (2) retainer plates. SEE FIG-

URES 7 aND 8.

Figure 6

Operator's Manual

Trail Warrior Quick Split 12-Ton Log Splitters

Figure 7

Figure 5

14

Figure 8

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(European Version) Slide ram assembly, including flow valve mount support, to rear bracket and attach with (4)

20mm bolts, lock nuts, and (2) retainer plates. SEE FIGURE

9.

8. (U.S. Version) Install hydraulic valve control lever. Secure with pin and cotter key. SEE FIGURE 10.

(European Version) Install both hydraulic valve control levers. Secure with pin and cotter key. SEE FIGURE 10.

9. (U.S. Version) Install high pressure hydraulic hose to pump/ engine assembly and hydraulic valve assembly. Swivel end of hose goes on pump. SEE FIGURE 14.

Notice the approximate 12 o'clock position of hydraulic fitting. SEE FIGURE 15.

TIp: Jiggle the fitting while tightening to ensure proper seating of the fitting.

(European Version) Install high pressure hydraulic hose to pump (port 2P) and flow control valve (port 2B) if not already attached. SEE FIGURE 12 aND 13.

Notice the approximate downward 7 o’clock position of hydraulic fitting. SEE FIGURE 11.

Tip: Jiggle the fitting while tightening to ensure proper seating of the fitting.

10. (U.S. Version) Install hydraulic supply hose on pump and tank assembly. Slide hose onto hose barb until snug and tighten with hose clamp. SEE FIGURES 15 aND 16.

(European Version) Install hydraulic supply hose on pump

(port 1P) and tank (port 1T) if not already attached. Slide hose onto hose barb until snug and tighten with hose clamps. SEE FIGURE 12 aND 13.

11. (European Version) Install return hose on tank (port 2T) and on Elbow fitting/T-fitting assembly attached to flow valve (port 1B) if not already attached. Slide hose onto hose barb until snug and tighten with hose clamps. SEE FIGURE

12 aND 13.

12. (European Version) Install log cradle onto tank beam using

(2) 90mm bolts, (2) 5/16-24 bolts, and (4) nylock nuts. SEE

FIGURE 17.

13. See Hydraulic Filling instructions.

Figure 9

Figure 10

Operator's Manual

Trail Warrior Quick Split 12-Ton Log Splitters

Figure 11

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Figure 12

Figure 13

16

Operator's Manual

Trail Warrior Quick Split 12-Ton Log Splitters

2C

2B

2a

1B

4a

1a

1T

2T

1P

2P

1C

3a

4a

2a

3B

1T

2T

2B

2C

1P

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supply hose

Figure 14

high pressure line

Operator's Manual

Trail Warrior Quick Split 12-Ton Log Splitters

Figure 15

Figure 17

Figure 16

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17

Operator's Manual

Trail Warrior Quick Split 12-Ton Log Splitters

aLTERNaTE aSSEMBLy*

Your log splitter can be assembled without the telescopic tongue assembly for even greater portability depending on your specific needs. Follow the alternate instructions to assemble your splitter in this manner.

*aLTERNaTE aSSEMBLy WILL NOT WORk IN CON-

JUNCTION WITH OPTIONaL LOG CRaDLE.

1. Remove fasteners holding engine from base plate and remove engine. Set aside fasteners for later use.

2. Mount engine base plate to ram/beam assembly using grade 5 (or greater) fasteners (not included in hardware

package).

Notice the positioning of the base plate and hole configuration. SEE FIGURES 18 AND 19.

3. Remount engine to pre-drilled holes in base plate using the fasteners that were previously removed. SEE FIGURE 20.

4. Install hydraulic valve control lever. Secure with pin and cotter key. SEE FIGURE 21

STaRTING:

CaUTION aLWayS WEaR SaFETy GLaSSES DURING OPERaTION.

DO NOT STaRT OR RUN THE ENGINE WITHOUT OIL IN

THE HyDRaULIC RESERVOIR aND ENGINE.

5. Install high pressure hydraulic hose to pump/engine assembly and hydraulic valve assembly Swivel end of hose goes on pump. SEE FIGURE 22.

TIp: Jiggle the fitting while tightening to ensure that the fitting seats properly.

6. Install hydraulic return line. Tighten with hose clamps. SEE

FIGURE 23.

7. See hydraulic filling instructions in "Operation" section.

Figure 18

18 beam mounting holes

Figure 19

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Operator's Manual

Trail Warrior Quick Split 12-Ton Log Splitters

return line

Figure 22

high pressure line

Figure 20

Figure 21 Figure 23

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Operator's Manual

Trail Warrior Quick Split 12-Ton Log Splitters

OPERaTION

HyDRaULIC FILLING INSTRUCTIONS:

1. Open the air bleeder valve by turning counter clockwise approximately four turns. Failure to open vent will cause “air locking”, making filling of the hydraulic tank reservoir difficult.

SEE FIGURE 24.

2. Remove filler cap. SEE FIGURE 24.

3. Using a funnel in the fill spout pour 3 quarts of SAE10 hydraulic oil. If hydraulic oil is difficult to obtain, automatic transmission fluid can be substituted. DO NOT mix hydraulic oil and

transmission fluid.

4. Start Engine (see instructions in engine manual).

WaRNING

PLEaSE FOLLOW INSTRUCTIONS TO FILL yOUR TRaIL

WaRRIOR LOG SPLITTER. FaILURE TO DO SO May

RESULT IN UNSaTISFaCTORy OPERaTION. aN IM-

PROPERLy FILLED HyDRaULIC SySTEM May CREaTE

CaVITaTIONS OF THE HyDRaULIC CyLINDER aND

OVERaLL POOR PERFORMaNCE OR May CaUSE DaMaGE TO yOUR TRaIL WaRRIOR LOG SPLITTER.

air breather valve filler cap

Figure 24

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Operator's Manual

Trail Warrior Quick Split 12-Ton Log Splitters

5. Move control lever forward to extend the hydraulic cylinder all the way. (It is normal for the cylinder to not move smoothly as it purges the air from the system.) SEE FIGURE 25. For European models with two valves, while holding the (rear) Flow Control valve lever in the rearward position with one hand, use the other hand to move the (front) Direction Control valve lever forward to extend the hydraulic cylinder all the way. SEE FIGURE 26.

6. Move control lever to the return position until ram is retracted fully. On European log splitter models with two valves, the

(rear) Flow valve lever must be held in the rearward position in order for the (front) Direction Control valve lever to retract the ram when moved rearward.

7. Turn off engine.

8. With cylinder in the return position with the air bleeder valve still in the open position, open the filler cap very slowly to allow any air to escape that may have been trapped in the reservoir during the initial filling procedure.

9. Top off the reservoir by adding up to 3 more quarts of hydraulic fluid.

NOTE: Some units may not take the complete 3 quarts as they were filled and tested at the factory prior to shipment and some residual fluid still remains in the hydraulic system.

Your Trail Warrior is now properly filled and ready for use. You have the correct amount of fluid in the reservoir when you can see the fluid inside the fill spout. Some fill caps are equipped with dipstick for checking fluid level.

Once the log splitter is filled with fluid you can close the air bleeder valve by turning it all the way clockwise.

TIp: If your ram still does not travel smoothly, there may still be air in the hydraulic system or your fluid level is too low. If this is the case, with the engine turned off and the filler cap on, open your air bleeder valve and move the hydraulic control valve from the forward to return position a few times to purge any air that may be trapped in the hydraulic system.

NOTE: Doing this procedure with the filler cap removed will

NEUTRaL

POSITION

WaRNING

FLUID ESCaPING FROM a VERy SMaLL HOLE CaN BE

VERy DIFFICULT TO SEE. DO NOT CHECk FOR LEakS

WITH yOUR HaND. ESCaPING FLUID UNDER PRES-

SURE CaN HaVE SUFFICIENT FORCE TO PENETRaTE

SkIN, CaUSING SERIOUS PERSONaL INJURy OR EVEN

DEaTH. LEakS CaN BE LOCaTED By PaSSING a PIECE

OF CaRDBOaRD OR WOOD OVER THE SUSPECTED

LEak. LOOk FOR DISCOLORaTION.

cause any air that is in the system to expel through the filler spout. Check for proper fluid level.

SySTEM CHECk:

With the correct amount of hydraulic fluid in the system, operate the cylinder ram all the way into the forward direction and all the way in the return direction. Check that the ram moves smoothly without jerking. Check that there is no leaking of fluids at component ports, fittings, or hoses. If leaking is found, tighten fittings or clamps until leaking goes away. If leaking doesn't go away, contact Ardisam Customer Service (800-345-6007 M-F

8:00-5:00 PM CST, or e-mail [email protected]).

DIRECTION

CONTROL VaLVE

(FRONT VaLVE)

W1265V0700ACE

FORWaRD

(Splitting Direction)

FLOW

CONTROL VaLVE

(REaR VaLVE)

W1265V0700BCE

NEUTRaL

POSITION

REaRWaRD

(Return Direction)

NEUTRaL

POSITION

REaRWaRD

ONLy

(Flow On)

FORWaRD

(Splitting Direction)

REaRWaRD

(Return Direction)

Figure 25: US Version Figure 26 European Version

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Operator's Manual

Trail Warrior Quick Split 12-Ton Log Splitters

1. The hydraulic reservoir should be filled with an SAE 10 hydraulic oil. If hydraulic oil is difficult to obtain, automatic transmission fluid can be substituted. Use only clean oil and take care to prevent dirt from entering the hydraulic reservoir.

DO NOT mix hydraulic oil and transmission fluid.

ENGINE OIL RECOMMENDaTIONS:

1. Refer to Engine Operator’s Manual for further information.

STaRTING INSTRUCTIONS:

1. Turn fuel valve to “ON” position.

2. Move the throttle lever to “FAST”. Always operate the engine with throttle lever in the “FAST” position.

3. Move choke control lever to “CHOKE” position.

4. Grasp rope handle and pull slowly until resistance is felt. Then pull rapidly to start engine and avoid engine kickback.

5. Allow the engine to warm up. If operating in warm weather, move the choke control lever toward “RUN” in small increments over several seconds. For cold weather operation do this procedure over several minutes. Operate with choke lever in the “RUN” position.

6. To stop engine, move the throttle lever to the “SLOW” position.

NOTE: The maximum governed speed on the engine is preset at the factory to 3600 RpM no load speed. When splitting wood, the throttle should be set at the maximum setting to develop the horsepower required for the pump.

7. Turn switch to “OFF” position.

NOTE: On the Viper Engine, the switch is located on the side of the engine near the log splitter tank assembly.

IMPORTaNT

THE ENGINE aND HyDRaULIC RESERVOIR aRE SHIPPED

WITHOUT OIL. SEE THE ENGINE OPERaTOR’S MaNUaL

PaCkED WITH yOUR LOG SPLITTER FOR THE TyPE OF

CRaNkCaSE OIL, FUEL, ETC. THE ENGINE MaNUFaC-

TURER RECOMMENDS LEaD-FREE GaSOLINE ONLy.

USING yOUR W1265V LOG SPLITTER:

Your log splitter can be used on or off the telescopic tongue assembly depending on which assembly configuration you choose to use. (See the "Assembly" section in this manual.)

For your convenience the ram/beam assembly can be elevated, which may be a more comfortable working position in some cases. To raise the beam/ram assembly, simply place one foot on the axle and pull with an upward and back motion. Once the ram/beam is elevated, be sure to lock the beam into position with locking pin. SEE FIGURE 27.

Figure 27

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Operator's Manual

Trail Warrior Quick Split 12-Ton Log Splitters

TOWING:

1. The W1265V is designed for OFF ROaD USE ONLy. It is designed to be pulled behind a lawn tractor, garden tractor or ATV only. DO NOT exceed 15 mph when towing the

W1265V log splitter.

2. The log splitter is equipped with a telescopic tongue which is designed to extend to accommodate ATV racks, extensions, or anything currently protruding from back of an ATV. DO NOT

over extend the telescopic tongue as personal injury may result. SEE FIGURE 28.

3. Your log splitter is equipped with a tandem hitch which allows you to tow an off road ATV/garden type trailer etc. at the same time. DO NOT exceed 100 lb. tongue weight. SEE FIGURE

29.

4. Make sure the beam is in the lowest position (Transport

Position--SEE FIGURE 30) and the locking pin is securely attached before towing your log splitter.

5. Your log splitter can be used on or off the telescopic tongue

WaRNING aLWayS WEaR SaFETy GLaSSES DURING OPERaTION.

kEEP HaNDS aND FEET CLEaR OF RaM, STRIPPER

CHaNNELS aND FOOT PLaTE aT aLL TIMES.

DO NOT OPERaTE LOG SPLITTER IF THE OIL LEVEL IS

MORE THaN TWO INCHES FROM TOP OF TaNk WHEN

THE WEDGE IS IN THE RETURNED POSITION.

assembly depending on which assembly configuration you choose to use. (See set-up instructions located preceding this section.)

6. For your convenience the ram/beam assembly can be elevated, providing more comfort in certain situations. To raise the beam/ram assembly, pull lock pin first then replace when up. Place one foot on the axle and pull with an upward and back motion. Once the ram/beam is elevated be sure to lock the beam into position with locking pin.

hitching points hitching point

Figure 28

Transport Position hitching point

Figure 29

Non-Transport Position

Figure 30

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Operator's Manual

Trail Warrior Quick Split 12-Ton Log Splitters

BaLL HITCH CONVERSION kIT aSSEMBLy INSTRUCTIONS (SEE FIGURE 31)

1. Remove the pin style hitch assembly that came mounted to the tongue of your log splitter.

2. Slide Adapter Tube onto the log splitter tongue until both holes in the Adapter Tube align with the two matching holes in the tongue. (See illustration on parts explosion, page 30).

3. Place 2" Ball Hitch Coupler onto the Adapter Tube so that both mounting holes in the 2" Ball Hitch Coupler align with the two matching holes in the Adapter Tube.

4. Secure all parts to the tongue with included two bolts, two flat washers, two split lock washers, and two nuts. Tighten nuts onto the bolts securely.

WARNING: DO NOT EXCEED 100 LB. AS THE MAXIMUM TONGUE

WEIGHT ON THIS LOG SpLITTER.

NOTE: THE W1265V LOG SpLITTER IS DESIGNED FOR OFF-ROAD

TOWING USE ONLY. DO NOT EXCEED 15 MpH.

BaLL HITCH CONVERSION kIT OPERaTION

(SEE FIGURE 32)

1. Before using, adjust coupler locking pressure on ball. Put handle in locked position with ball in coupler. Tighten locknut against tension spring so that coupler is firmly on ball. The proper adjustment allows handle to be released with moderate pressure.

2. Pull up on coupler handle to open and place coupler over ball. When ball is seated in ball socket, pull back on handle to locked position.

3. Always check for tightness before towing and make sure handle is in locked position.

NOTE: Hitch coupler is only to be used on a 2-inch ball hitch.

Do not use on a ball that is smaller than two (2) inches.

OPERaTING THE SPLITTER (U.S. MODELS):

1. Set up the log splitter on a clear, level area and block the wheels.

2. Place a log on the beam against the wedge. Make sure that the log is placed securely on the wedge and against the beam.

3. Depress the control valve handle so that the cylinder will drive the log into the wedge. Extend the cylinder until the log splits or travels to the end of its stroke. If the log has not completely split after the cylinder has reached the end of its extension, retract the cylinder.

NOTE: For operation in wooded areas, obtain a spark ar-

restor for the exhaust system from the manufacturer of your engine. See also the Warnings and Safety precautions section of this manual.

IMPORTaNT

LEaVING THE VaLVE IN THE “aCTUaTE” POSITION aT

THE END OF THE STROkE May DaMaGE THE PUMP. aLWayS USE ExTRa CaRE WHEN SPLITTING LOGS WITH

ENDS NOT SQUaRE.

IMPORTaNT

TO ExTEND THE LIFE OF THE HyDRaULIC CyLINDER, aVOID “BOTTOMING OUT” WEDGE PLaTE TO THE FOOT

PIECE. TO CONFORM WITH INDUSTRy SaFETy RECOM-

MENDaTIONS, THE WEDGE STOPS TWO INCHES FROM

THE END OF THE STROkE.

Figure 31: Pin style hitch illustration. NOTE: Use a hitch pin designed to

be used with your ATV or garden tractor.

handle locked position tension spring locknut under jaw

Figure 32: Ball hitch conversion kit handle locked position ball hitch

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Operator's Manual

Trail Warrior Quick Split 12-Ton Log Splitters

OPERaTING THE SPLITTER (EUROPEaN MODELS):

1. Set up the log splitter on a clear, level area and block the wheels.

2. Place a log on the beam against the wedge. Make sure that the log is placed securely on the wedge and against the beam.

3. While holding the Flow Control valve lever (rear lever) in the rearward position with one hand, use the other hand to push the Direction Control valve lever (front lever) in the forward

(splitting) direction so that the cylinder will drive the log into the wedge. Extend the cylinder until the log splits or until the cylinder travels to the end of its stroke. If the log has not completely split after the cylinder has reached the end of its stroke, retract the cylinder by pulling the Direction Control valve lever

(front lever) in the rearward (return) direction. The Flow Control valve lever (rear lever) must always be held in the rearward position in order for the Direction Control valve to function.

IMPORTaNT: LEaVING THE VaLVE IN THE “aCTUaTE”

POSITION aT THE END OF THE STROkE May DaMaGE

THE PUMP. aLWayS USE ExTRa CaRE WHEN SPLITTING

LOGS WITH ENDS NOT SQUaRE.

NOTE: If a spark arrestor is not included with the engine,

obtain a spark arrestor for the exhaust system from the manufacturer of your engine before operation in wooded areas. See also the "Warning and Safety precautions" section of this manual.

SOUND aND VIBRaTION LEVELS

Model 2006/42/EC

Operator Ear

L pa

(dBA)

2006/42/EC

Sound Power Level

L wA

(dBA)

WaRNING

NEVER HaMMER ON THE JaMMED LOG OR PLaCE yOUR HaNDS NEaR THE LOG WHEN aTTEMPTING TO

FREE IT.

IMPORTaNT

TO ExTEND THE LIFE OF THE HyDRaULIC CyLINDER, aVOID “BOTTOMING OUT” WEDGE PLaTE TO THE FOOT

PIECE. TO CONFORM WITH INDUSTRy SaFETy RECOM-

MENDaTIONS, THE WEDGE STOPS TWO INCHES FROM

THE END OF THE STROkE.

REMOVING a LOG aFTER a JaM

1. Pull back controls so that the log pusher is fully retracted.

2. Insert a triangular wedge of wood under the log and activate the log pusher to push the wedge under the jammed log.

3. Repeat this process using progressively large wedges until the jammed log is free.

W1265BCE

Log Splitter

89 104

Model 2006/42/EC

Operator Ear

L pa

(dBA)

2006/42/EC

Sound Power Level

L wA

(dBA)

W1265VCE

Log Splitter

84 93.5

Sound levels tested in accordance with ISO3744 and ISO11201 - Grade 2 (Engineering)

Method. Readings taken with engine at full throttle.

EAV: Exposure Action Value; ELV = Exposure Limit Value.

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Operator's Manual

Trail Warrior Quick Split 12-Ton Log Splitters

MaINTENaNCE aND STORaGE

Good maintenance is essential for safe, economical, and troublefree operation. It will also help reduce air pollution. To help you properly care for your engine, this manual includes maintenance tips, routine inspection procedures, and simple maintenance procedures using basic hand tools. Other service tasks that are more difficult, or require special tools, are best handled by professionals and are normally performed by a technician or other qualified mechanic.

Maintenance, replacement or repair of the emissions control devices and systems may be performed by any non-road engine repair establishment or individuals. However, items must be serviced by an authorized dealer to obtain "no charge" emissions control service.

If you operate your engine under unusual conditions, such as sustained high-load or high-temperature operation, or use in unusually wet or dusty conditions, consult your servicing dealer for recommendations applicable to your individual needs and use.

1. Consult the operating and maintenance instructions of

the engine operator’s manual for engine care and maintenance.

2. Always check the fluid level of the hydraulic reservoir before operation. Fluid must register on the fill cap's dipstick when the cylinder ram is in the return position. For caps that are not equipped with a dipstick, fluid must be visible when looking into the fill port when the log splitter is positioned on a level surface. Operating the log splitter without an adequate fluid supply will cause severe damage to the hydraulic pump.

3. All replacement parts must meet manufacturer’s specifications.

4. Check air pressure of tires before each use. Maintain pressure of 30 psi.

NOTE: To relieve pressure from the entire hydraulic system,

hold the Flow Control valve lever in the rearward position, while moving the direction control valve lever alternately between the forward and rearward positions.

SPaRE PaRTS

ONLY use approved Ardisam spare parts.

TRaNSPORTING yOUR LOG SPLITTER

See the accompanying engine manual for additional transportation instructions.

1. After using the log splitter and before transporting it in a truck bed, screw the gas cap screw and gas cap on (clockwise) tightly. The gas cap will not leak during transporting if gas cap is tight and the screw at the top is tight. Never transport engine inside an enclosed space within a vehicle. Fuel or fuel vapors may ignite causing serious injury or death.

2. If fuel is present in the fuel tank, transport in an open vehicle in an upright position.

3. If an enclosed vehicle must be used, remove gas into an approved red fuel container. DO NOT siphon by mouth.

4. Run engine to use up the fuel in the carburetor and fuel tank. Always run engine in a well-ventilated area.

5. Wipe away any spilled fuel from engine and splitter. Allow to dry.

6. Gas cap and gas cap vent screw should be turned down tightly before transporting splitter in a vehicle.

LONG-TERM STORaGE

If your log splitter will not be used for more than one month, prepare it for long-term storage.

Steps for Long-Term Storage

1. Remove the remainder of the fuel from the gas tank into an approved fuel container.

2. Store splitter in a horizontal position.

3. Remove all debris from cradle area and engine.

TROUBLESHOOTING aND REPaIR

At Earthquake, we build quality and durability into the design of our products; but no amount of careful design by us, and careful maintenance by you, can guarantee a repair-free life for your Earthquake

Log Splitter. Most repairs will be minor, and easily fixed by following the suggestions in the troubleshooting guide in this section.

The troubleshooting guide will help you pinpoint the causes of common problems and identify remedies.

For more complicated repairs, you may want to rely on your retailer, an authorized service center or Earthquake. Earthquake will make the necessary repairs if a service center is not available.

A parts breakdown is located toward the end of this manual.

We will always be glad to answer any questions you have, or help you find suitable assistance. To order parts or inquire about warranty, call or e-mail us using the contact information found in this section.

ORDERING REPLaCEMENT PaRTS

Parts can be obtained from the store where the log splitter was purchased or direct from the factory. To order parts visit www.

getearthquake.com or call 1-800-345-6007.

For other general questions, you can e-mail us at [email protected].

Please include the following information with your order:

1) Part numbers

2) Part description

3) Quantity

4) Model number and serial number

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Operator's Manual

Trail Warrior Quick Split 12-Ton Log Splitters

TROUBLESHOOTING (ENGINE)

PROBLEM

Engine will not start

POSSIBLE CaUSE

1. Power switch off

2. Spark plug wire disconnected

3. Out of fuel

4. Spark plug wet, faulty or improperly gapped

5. Throttle control not held open

Engine runs rough, floods during operation

Engine is hard to start

6. Fuel line hose not positioned in bottom of gas tank

7. Stale fuel

1. Dirty air filter

2. Choke partially engaged

3. Carburetor out of adjustment

1. Stale fuel

2. Spark plug wire loose

3. Dirty carburetor

4. Throttle control not held open

Engine misses or lacks power

Engine runs, then quits

Engine revs too high

1. Clogged gas tank

2. Clogged air filter

3. Carburetor out of adjustment or bad

4. Spark plug wet, faulty or improperly gapped

1. Gas cap not venting

2. Plugged fuel filter

3. Carburetor out of adjustment or bad

1. Carburetor out of adjustment

Contact service provider at 800-345-6007 if above remedies fail.

REMEDy/aCTION

1. Flip switch to ON position

2. Connect spark plug wire to spark plug

3. Refuel

4. Clean, replace or gap spark plug

5. Hold throttle control open when pulling recoil handle

6. Push fuel line down into fuel in gas tank

7. Drain old fuel and replace with fresh.

Use fuel stabilizer as a future prevenative measure.

1. Clean or replace air filter

2. Turn off choke

3. Call factory

1. Drain old fuel and replace with fresh.

Use fuel stabilizer as a future prevenative measure.

2. Make sure spark wire is securely attached to spark plug

3. Clean carburetor, use gas stabilizer, new gas can

4. Prime unit three more times, then hold throttle open when pulling recoil handle

1. Remove and clean gas tank

2. Clean or replace air filter

3. Call factory

4. Clean, replace or gap spark plug

1. Clean or replace gas cap, check vent

2. Clean or replace fuel filter

3. Call factory

1. Call factory

Check for parts online at www.getearthquake.com or call 800-345-6007 M-F 8-5 27

Operator's Manual

Trail Warrior Quick Split 12-Ton Log Splitters

PaRTS BREakDOWN

W1265V, W1265B, W1265CV PaRTS DIaGRaM

37

30

6

37

31

25

25b

37

34

41

36

24

44

13

11

45

13

10

42

14

28

32

23

61

15

35

38

40

38

40

35

43

60

60

43

46

9

42

2 1 60

28 29 27

62

35

40 39 7 26

63

60

57 1 60 33

2

1

60

42

60

42

60

42

49

46

8

4

Check for parts online at www.getearthquake.com or call 800-345-6007 M-F 8-5

W1265V, W1265B, W1265CV PaRTS DIaGRaM (CONT.)

Operator's Manual

Trail Warrior Quick Split 12-Ton Log Splitters

50

3

58

47

47

47

18

12

5

5

52

45

47

47

18 52

45

16

45

51

51

45

59

45

45

19

48

59

21

58

3

50

5

54

53 20

17

59

45

55

56

22

Check for parts online at www.getearthquake.com or call 800-345-6007 M-F 8-5 29

Operator's Manual

Trail Warrior Quick Split 12-Ton Log Splitters

W1265V, W1265B, W1265CV PaRTS LISTING

5

6

4

4

kEy # PaRT #

1 504

4

4

2

3

810

4159

31320

31338

4 31350**

60501*

60501CE

HAIR5

W1265V0100

7

8

9

20

21

22

23

24

25

10

11

12

13

17

18

19

14

15

16

W1265V0110

W1265V0205

W1265V0209

W1265V0210A

400024

W1265V0216

W1265V0218A

W1265V0219

W1265V0220

W1265V0300

W1265V0302

W1265V0303

W 1265V0304

W1265V0311

W1265V0400

W1265V0500

W1265V0600

800100

W1265V0700

25B W1265V0700K

26

27

W1265V0801

W I265V0802

DESCRIPTION

LOCKWASHER-SPRING 5/16”

BOLT 5/16-24 X 1 HH GR5

WASHER 3/4” SPINDLE SAE

ENGINE - 6.5 HP VIPER HORZ

ENGINE 196CC HORIZONTAL VIPER

ENGINE 212CC VIPER (FOR MODEL

W1265CV ONLY)

BRIGGS & STRATTON 205CC*

ENGINE - 205CC BRIGGS & STRAT-

TON (EUROPEAN)

PIN OVAL HAIR PIN 5/16” Z

CYLINDER, HYDRAULIC 75MM X 21”

TRUNNION MOUNT

PUMP, HYDRAULIC SINGLE STAGE

4 GPM

PLATE, ENGINE MOUNT 12 TON LOG

SPLITTER

PLATE, RETAINER TRUNNION HY-

DRAULIC CYLINDER

PLATE, RETAINER CAST STEEL PUSH

BLOCK, 12 TON LOG SPLITTER

WASHER FLAT M8 X 16 X 1.5

BOLT M8-1.25 X 45 HHCS GR8.8 ZN F-T

VALVE, LOG SPLITTER WITH SPRING

RETURN

HANDLE, VALVE WITH CLEVIS AND

HAIR PINS

SPACER, HYDRAULIC PUMP 12 TON

SPLITTER

COUPLING, LOVE JOY 19MM BORE

WITH SET SCREW

1

1

1

3

1

1

1

2

2

4

BUMPER, PAD 12 TON LOG SPLITTER LIFT 2

CAST STEEL, PUSH BLOCK 12 TON

LOG SPLITTER

1

WELDMENT, BEAM 12 TON LOG

SPLITTER

SCREW, AIR VENT

1

1

WELDMENT, TONGUE LOG SPLITTER

TRAILER

EXTENSION, TONGUE LOG SPLITTER

TRAILER

TUBE, RISER LOG SPLITTER TRAILER

PLATE, RISER SUPPORT ADJ LOG

SPLITTER TRAILER

WELDMENT, HITCH LOG SPLITTER

TRAILER

1

1

2

2

1

WELDMENT, AXEL LOG SPLITTER

TRAILER

WELDMENT, KICKSTAND LOG SPLIT-

TER TRAILER

WELDMENT, LIFT HANDLE MOUNT

12 TON LOG SPLITTER

1

1

1

4

1

1

1

1

QTy

6

1

1

4

2

kEy # PaRT #

28

29

30

31

32

33

34

41

54

55

56

57

49

50

51

52

53

42

43

44

45

46

47

48

35

36

37

38

39

40

58

59

60

61

W1265V0803

W1265V0804

W1265V0805

W1265V0806

W1265V0807

W1265V0808

W1265V0810

W1265V0811

W1265V0812

W1265V0813

W1265V0814

W1265V0815

W1265V0816

W1265V0817

W1265V0900

W1265V0901

W1265V0902

W1265V0903

W1265V0904

W1265V0905

W1265V0902

W1265V0907

W1265V0908

W1265V0909

W1265V0910

W1265V0911

W1265V0912

W1265V0913

W1265V0914

W1265V0915

W1265V1000

WF38

WF516

W1265V020303

DESCRIPTION

COUPLING, LOVE JOY 10MM BORE

WITH SET SCREW

SPIDER, LOVE JOY L SERIES

HYDRAULIC HOSE 40 MPA WITH 1/7

JIC SWIVEL FITTINGS

HOSE, HYDRAULIC 40 MPA WITH

1/2” JIC SWIVEL FITTINGS

HOSE, HYDRAULIC SUCTION PUMP

SUPPLY LOG SPLITTER

FITTING, HYDRAULIC

QTy

I

1

1

1

1

1

PIPE, NIPPLE 1/2 NPT VALVE SPACER

LOG SPLITTER

FITTING 1/2” NPT TO HOSE

FITTING, ELBOW 1/2”TO HOSE

FITTING, ELBOW 1/2”NPTTO1/7’JIC

COUPLING 1/2” MALETO MALE

1

COUPLING 1/2” TO 3/8” MALE TO MALE

ELBOW 1/7NPT

HOSE, HYDRAULIC LOW PRESSURE

RETURN

NUT, M8 NYLOCK ZINC GRADE 8.8

BOLT, M8 X 35 HHCS ZINC GRADE 8.8

1

14

4

BOLT, M10 X 70 HHCS ZINC GRADE 8.8

1

NUT, M10 ZINC GRADE 8.8

13

BOLT, M8 X 20 HHCS ZINC GRADE 8.8

5

BOLT, M10 X 80 HHCS ZINC GRADE 8.8

6

BOLT, M10 X 70 HHCS ZINC GRADE 8.8

4

3

2

3

1

1

3

BOLT, M8 X 70 HHCS ZINC GRADE 8.8

RING, RETAINING 3/4” EXTERNAL

PIN, CLEVIS M10 X 70 ZINC

SCREW, MACHINE SELF TAPPING

BOLT, M10 X 100 HHCS ZINC GRADE 8.8

BOLT, M6 X 80 HHCS ZINC GRADE 8.8

NUT, M6 NYLOCK GRADE 8.8

PIN, CLEVIS M6 X 55

BOLT, M8 X 25 HHCS ZINC GRADE 8.8

TIRE AND WHEEL WITH BEARING

AND 3/4 HUB DIA

WASHER FLAT 3/8 STANDARD ZINC

1

2

1

1

2

2

1

2

2

2

10

WASHER FLAT 5/16" STANDARD ZN 14

FILLER CAP 1

62 4352 KEY 3/16 X 3/4 1

63 W1265V0820 KEY ROUNDED 3MM X 3MM X 10MM 1

* For model W1265B only.

** Engine 31350 is for model W1265CV only.

30 Check for parts online at www.getearthquake.com or call 800-345-6007 M-F 8-5

W1265V BaLL HITCH CONVERSION kIT

Operator's Manual

Trail Warrior Quick Split 12-Ton Log Splitters

4

4

2

2

5

5

1

1

6

6

3

3

+

W1265V BaLL HITCH CONVERSION kIT (W1265V1102) PaRTS LISTING

kEy #

1

2

5

6

3

4

PaRT #

4386

W1265V0902

W1265V0903

W1265V1101

WF38

719

DESCRIPTION

2" BALL HITCH COUPLER

BOLT, M10 X 70

NUT, M10

ADAPTER TUBE

FLAT WASHER

SPRING LOCK WASHER

2

2

2

1

QTy

1

2

Check for parts online at www.getearthquake.com or call 800-345-6007 M-F 8-5 31

W1265VCE, W1265BCE PaRTS DIaGRaM

Operator's Manual

Trail Warrior Quick Split 12-Ton Log Splitters

32 Check for parts online at www.getearthquake.com or call 800-345-6007 M-F 8-5

Operator's Manual

Trail Warrior Quick Split 12-Ton Log Splitters

W1265VCE, W1265BCE PaRTS LISTING

16

17

18

19

10

11

12

13

14

15

8

9

6

7

kEy #

1

2

3

4

5

20

PaRT #

2109

3316

400021

W1265V0221CE

W1265V0700ACE

W1265V0700BCE

W1265V0805CE

W1265V0806

W1265V0806CE

W1265V0807BCE

W1265V0807CCE

W1265V0810

W1265V0811

W1265V0812

W1265V0813

W1265V0814

W1265V0900

W1265V0903

W1265V0904

W1265V0913

DESCRIPTION

BOLT M10 X 90 HHCS ZINC GRADE 8.8

BOLT M8 X 1.25 X 90 HHCS GR 8.8 ZN

BOLT FLANGE M6X40

ASSEMBLY, FILL CAP WITH DIPSTICK FOR 12 LS

VALVE, FORWARD CONTROL CE

VALVE, REAR CONTROL CE

HyDRAULIC HOSE 40 MPA WITH 1/2" jIC SWIvEL FITTINgS

HOSE, HyDRAULIC 40 MPA WITH 1/2" jIC SWIvEL FITTINgS

HyDRAULIC HOSE 40 MPA WITH 1/2" jIC SWIvEL FITTINgS

HOSE, LOW PRESSURE RETURN 7 INCH

HOSE, LOW PRESSURE RETURN 5 1/2 INCH

PIPE, NIPPLE 1/2 NPT VALVE SPACER LOG SPLITTER

FITTINg 1/2" NPT TO HOSE

FITTINg, ELBOW 1/2" TO HOSE

FITTINg, ELBOW 1/2" NPT TO 1/2" jIC

COUPLINg 1/2" MALE TO FEMALE

NUT, M8 NYLOCK ZINC GRADE 8.8

NUT M10 HNYLK GR8.8 ZN

BOLT, M8 X 20 HHCS ZINC GRADE 8.8

NUT M6 X 1.0 HNYLK GR8.8 ZN

21

22

23

W1265V1001CE

W1265V1002CE

W1265V100201CE

PLATE, 2ND VALVE MOUNT

SUPPORT, LEFT 2ND VALVE MOUNT

SUPPORT, RIGHT 2ND VALVE MOUNT

24 W1265V2101* WELDMENT, LOG CRADLE 12 TON SPLITTER

25 W1265V0812CE TEE 1/2" NPT

* W1265V2101 can be purchased separately for non-European models.

2

1

1

1

1

1

2

6

1

8

1

1

2

4

1

1

1

1

1

1

QTy

1

2

2

1

1

Check for parts online at www.getearthquake.com or call 800-345-6007 M-F 8-5 33

DP0959 CE DECLARATION

Operator's Manual

Trail Warrior Quick Split 12-Ton Log Splitters

34 Check for parts online at www.getearthquake.com or call 800-345-6007 M-F 8-5

Operator's Manual

Trail Warrior Quick Split 12-Ton Log Splitters

TRAIL WARRIOR QUICK SpLIT

12 TON LOG SpLITTER

1-yEaR LIMITED WaRRaNTy

Terms and Conditions

Ardisam, Inc., a manufacturing company, warrants this EaRTHQUakE® TRaIL WaRRIOR QUICk SPLIT 12 TON

LOG SPLITTER to be free from defects in the material or workmanship for a period of one year from the date of purchase. During the one-year warranty of this product, Ardisam will , at their discretion, furnish parts and/or labor to correct any defect caused by faulty material or workmanship. Any unit used in a commercial application is covered for a period of 90 days after purchase.

If warranty work needs to be done, contact your place of purchase or Ardisam, Inc. for an authorized service center in your area. Ardisam will make the necessary repairs if a service center is not available. To obtain warranty service

and/or replacement instructions, you must have prior approval from ardisam before shipping your package to us by calling our customer service department Monday through Friday at 800-345-6007 from 8 a.m. to 5

p.m. for a return material authorization number (RMa#). All items must be shipped prepaid. Ardisam, Inc. will at no charge, repair or replace, at their discretion, any defective part which falls under the conditions stated above.

Ardisam retains the right to change models, specifications and price without notice. This product if used as intended, will give you years of trouble free service. We hope you will enjoy the quality of our products for years to come.

For replacement parts, phone 800-345-6007 or go online to www.getearthquake.com.

This warranty applies to the original owner with a proof of purchase and is not transferable. It supersedes all other warranties either expressed or implied and all other obligations to liabilities on our part. Ardisam, Inc. does not assume, and does not authorize any other person to assume for us, any liability in connection with the sale of our products.

The warranty applies only to products which have not been subjected to negligent use, misuse, alteration, accident or repairs made by anyone not certified by Ardisam, Inc. This guarantee is void unless the warranty card is properly filled out and received by Ardisam, Inc., within 30 days of purchase or go to www.getearthquake.com for online registration.

Earthquake, Division of Ardisam, Inc.

1160 Eighth Avenue; P.O. Box 666

Cumberland, Wisconsin 54829

800-345-6007 · Fax (715) 822-4180

E-mail: [email protected]

Check for parts online at www.getearthquake.com or call 800-345-6007 M-F 8-5 35

Earthquake®, Division of Ardisam, Inc.

1160 8th Avenue, P , O Box 666

Cumberland, WI 54829

800-345-6007 | Fax 715-822-2223

E-mail: [email protected]

All weights, specifications and features are approximate and are subject to change without notice. Due to continuous product improvements, product images may not be exact. Items used for props not included. Some assembly may be required.

Check for parts online at www.getearthquake.com or call 800-345-6007 M-F 8-5