Craftsman | 917272261 | User manual | LAWN TRACTOR

Owner's Manual

25.0 HP

ELECTRIC START

48" MOWER

AUTOMATIC

LAWN TRACTOR

Model No.

917.272261

• Safety

• Assembly

• Operation

• Maintenance

• Repair Parts

CAUTION:

Read and follow all

Safety Rules and Instructions before operating this equip- ment.

For answers to your questions about this product, Call:

1-800-659-5917

Sears Craftsman Help Line

5 am - 5 pm, Mon - Sat

Sears, Roebuck and Co., Hoffman Estates, IL 60179

Visit our Craftsman website: www sears.corn/craftsman

Warranty ...............................................

2

Safety Rules .........................................

3

Product Specifications .......................... 6

Assembly ..............................................

8

Operation ............................................

12

Maintenance Schedule ...................... 18

Maintenance .......................................

18

Service and Adjustments .................... 23

Storage ...............................................

29

Troubleshooting ................................. 30

Repair Parts ........................................

34

Parts Ordering ..................... Back Cover

LIMITED'FWOYEAR WARRANTY ON CRAFTSMAN RIDING EQUIPMENT PARTS

For two (2) years from the date of purchase, if this Craftsman Riding Equipment is maintained, lubricated and tuned up according to the instructions in the owner's manual, Sears will repair or replace, free of charge, any parts found to be defective in material or workmanship. Warranty service is available free of charge by returning your Craftsman riding equipment to your nearest Sears Service Center. In-home warranty service is available but a trip charge will apply. This warranty applies only while this product is in the United States.

This Warranty does not cover:

• Expendable items which become worn during normal use, such as blades, spark

plugs, air cleaners, belts and oil filters.

• Tire replacement or repair caused by punctures from outside objects, such as nails,

thorns, stumps, or glass.

• Repairs necessary because of operator abuse, including but not limited to, damage

caused by towing objects beyond the capability of the riding equipment, impacting

objects that bend the frame or crankshaft, or over speeding the engine.

• Repairs necessary because of operator negligence, including but not limited to, electrical and mechanical damage caused by improper storage, failure to use the proper grade and amount of engine oil, failure to keep the deck clear of flammable debris, or the failure to maintain the equipment according to the instructions

contained in the owner's manual.

• Engine (fuel system) cleaning or repairs caused by fuel determined to be contami-

nated or oxidized (stale). In general, fuel should be used within thirty (30) days of its

purchase date.

• Riding equipment used for commercial or rental purposes. A product is =used for

commercial purpose" if is used for any purpose other than single family household

dwellings or in usage where profit is made.

LIMITED 90 DAY WARRANTY ON BA]-(-ERY

For ninety (90) days from date of purchase, it any battery included with this riding equipment proves defective in material or workmanship and our testing determines the battery will not hold a charge, Sears will replace the battery at no charge. Warranty service is available free of charge by returning your Craftsman riding equipment to your nearest Sears Service Center.

In-home warranty service is available but a trip charge will apply. This warranty applies only while this product is in the United States.

TO LOCATE THE NEAREST SEARS SERVICE CENTER ORTO SCHEDULE IN-

HOME WARRANTY SERVICE, SIMPLY CONTACT SEARS AT 1-800-4-MY-HOME

This Warranty gives you specific legal dghts, and you may also have other dghts which may vary from state to state.

Sears, Roebuck and Co., [:)/817 WA, Hoffman Estates, IL 60179

throwing objects. Failure to observe the following safety instructions could result in

serious injury or death.

I. GENERAL OPERATION

• Read, understand, and follow all

instructionsin the manual and on the machine before starting.

• Only allow responsible adults, who are famiUar with the instructions, to operate

the machine.

• Clear the area of objects such as rocks,

I1. SLOPE OPERATION

Slopes are a ma or factor related to loss-ofcontrol and t pover accidents, which can re- ealt in severe injury or death. All slopes

require extra caution. If you cannot pack up

the slope or if you feel uneasy on it, do not mow it.

DO:

toys, wire, etc., which couldbe picked

up and thrown by the blade.

• Be sure the area is clear of other people

before mowing. Stop machine if anyone

enters the area.

• Mow up and down slopes, not across.

• Remove obstacles such as rocks,tree limbs, etC.

Watch for holes, ruts, or bumps. Uneven terrain could overturnthe machine. Tall

• Never carry passengers.

• Do not mow in reverse Lmless

absolutely

necessary. Always look down and behind before and while backing.

• Be aware of the mower discharge

directionand do not point it at anyone.

grass can hide obstacles.

Use slaw speed. Cheese a low gear so

that you will not have to stop or shift

while on the slope.

Followthe manufacturer's recommenda-

Do not operate the mower without either

the entire grass catcher or the guard in place.

• Slow down before taming.

• Never leave a rUr_ing machine

unattended. Always rum off blades, set

parking brake, stop engine, and remove

tions for wheel weights or counter-

weights to improve stablely.

Use extra care with grass catchers or othor attachments. These can change

the stabilityof the machine.

Keep all movement on the slopes slow and gradual. Do not make sudden

keys before dismounting.

Turn off blades when not mowing.

changes in speed or direction,

Avoid starting or stopping on • slope, ti tires lose traction, disengage the blades and proceed siov_y straight down _e

Stop engine before removing grass

catcher or uncloggingchute.

Mow orgyin daylight or good artificial

slope.

DO NOT: light.

Do not operate the machine while under the influence of alcohol or drugs.

Watch for traffic when operatingnear or crossing roadways.

Use extra care when loading or unload-

ing the machine into a trailer or track.

Data indic_tasthat operators, age 60 years and above, are invelved in a large

percentage of riding mower-related

• Do not turn an slopes unless necessary, and tben, turn slowly and gradually downhill, if possible.

• Do notmow near drop-offs, ditches, or

embankments. The mower could

suddenly turn over if a wheel is over the edge of a cliff or ditch, or if an edge caves

in.

• DO not mow on wet grass. Reduced traction could cause sliding.

• Do not try to stabilize the machine by

putting your foot an the ground.

• Do notuse grass catcher an steep

slopes.

evaluate their ability to operate the riding mower safely enough to protect them-

selves and othersfrom serious Injury.

• Keep machine free of grass, leaves or

other debris build-up which can touch

hot exhaust / engine parts and bum. Do

not allew the mower deck to plow leaves

or other debris which can cause build-

up to eecL_. Clean any oilor fuel

spillage before operating or storing the machine.

Allow machine to coal before

storage.

III. CHILDREN

Tragic accidents can occur if the operator

is not alert to the presence of children.

Children are often attracted to the

machine and the mowing activity. Never assume that children wilt remain where you last saw them.

• Keep children out of the mowing area

and under the watchful care of another

responsible adult.

• Be alert and turn machine off ff children

enter the area.

• Before and when backing, look behind and down for small children.

• Never carry children.

They may fall off

and be seriously injured or _nterfere

with safe machine operation.

• Never allow children to operate the

machine,

• Use extra care when approaching blind

comers, shrubs, trees, or other objects

that may obscure vision.

IV. SERVICE

• Use extra care in handling gasoline

and otber fuels. They are flammable

and vapors are explosive.

- Use only an approved container.

- Never remove gas cap or add fuel

with the engine running. Allow

engine to cool before refueling. Do

not smoke,

- Never refuel the machine Indoors.

- Never store the machine or fuel

container inside where there is an

open flame, such as a water heater.

• Never run a machine inside a closed area.

• Keep nuts and bolts, especially blade

attachment bolts, tight and keep

equipment in good condition.

• Never tamper with safety devices,

Check their proper operation regularly.

• Keep machine free of grass, leaves, or

other debds build-up. Glean oil or fuel spillage. Allow machine to cool before

stodng.

• Stop and inspect the equipment if you

strike an object. Repair, if necessary,

before restarting.

• Never make adjustments or repairs

with the engine running.

• Grass catcher components are subject

to wear, damage, and deterioration,

which could expose moving parts or

allow objects to be thrown. Frequently

check components and replace with manufacturer's recommended parts,

when necessary.

• Mower blades are sharp and can cut.

Wrap the blade(s) or wear gloves, and use extra caution when servicing them,

• Check brake operation frequently.

Adjust and service as required.

• Be sure the area is clear of other

people before mowing. Stop machine if anyone enters the area,

• Never carry passengers or children

even with the blades off.

• Do not mow in reverse unless abso-

lutely necessary. Always look down

and behind before and while backing.

• Never carry children. They may fall off

and be seriously injured or interfere with safe machine operation.

• Keep children out of the mowing area and under the watchful care of another responsible adult.

0 Be alert and turn machine off If children

enter the area.

• Before and when backing, look behind and down for small children.

• Mow Up and down slopes (15 ° Max), not across.

• Remove obstacles such as rocks, tree

limbs, etc.

• Watch for holes, ruts, or bumps.

Uneven terrain could overturn the machine. Tall grass can hide obstacles.

• Use slow speed. Choose a low gear so that you will not have to stop or shift while on the slope.

• Avoid starting or stopping on a slope. If tires lose traction, disengage the blades and proceed slowly straight down the slope.

• If machine stops while going uphill, disengage blades, shift into reverse and back down slowly.

• Do not turn on slopes unless neces-

sary, and then, turn slowly and gradu*

ally downhill, if possible.

_Look for this symbol to point out

important safety precautions. It means

CAUTIONlif

BECOME ALERTI!! YOUR

SAFETY IS INVOLVED.

_I, CAUTION: In order to prevent

accidental starting when setting up,

transporting, adjusting or making repairs,

always disconnect spark plug wire and

place wire where if cannot contact spark

plug.

_,CAUTION: Do not coast down a hill in

neutral, you may lose control of the

tractor.

_IbCAUTION:

Tow only the attachments

that are recommendedby and comply

with specifications of the manufacturer of your tractor. Use common sense when towing. Operate only at the lowest

possible speed when on a slope. Too heavy of a load, while on a slope, is dangerous.

Tires can lose traction with the ground and cause you to lose control of your tractor.

,_WARNING:

Engine exhaust, some of

its constituents, and certain vehicle components contain or emit chemicals

known to the State of California to cause

cancer and birth defects or other repro-

ductive harm.

_WARNING:

Battery posts,terminals and related accessories contain lead and lead compounds, chemicals known to the

State of California to cause cancer and

birth defects or other reproductive harm.

Wash hands after handling.

GASOLINE 3.5GALLONS

CAPACITY UNLEADED

ANDTYPE: REGULAR

OILTYPE SAE30

(ABOVE

API-SF-SJ): SAE5W-30

(BELOW

OILCAPACITY: 4.0PINTS

W/OFILTER:

SPARK

(GAP:

PLUG: CHAMPION

GROUND

',MPH):

REVERSE: 0-2.4

FIREPRESSURE: FRONT: 14 PSI

REAR: 10PSI

_HARGING

SYSTEM: 16 AMPS @ 3600 RPM

3ATIE RY:

BLADE BOLT rORQUE:

AMP/HR: 30

MIN. CCA: 240

CASE SIZE: U 1R

45-55 FT. LBS,

REPAIR AGREEMENT

A Repair Agreement is available on this product. Contact your nearest Sears store for details.

CUSTOMER RESPONSIBILITIES

• Read and observe the safety rules.

• Follow a regular schedule in maintain-

ing, caring for and using your tractor.

• Follow the instructions under "Mainte-

nance" and "Storage" sections of this

owner's manual.

• I,WARNING: This tractor is equipped

with an internal combustion engine and

should not be used on or near any

unimproved forest-covered,

brushcovered or grass-covered land unless the engine's exhaust system is equipped with

a spark arrester meeting applicable local

or state laws (if any). If a spark arrester is

used, it should be maintained in effective

working order by the operator.

In the state of California the above is required by law (Section 4442 of the

California Public Resources Code).

Other states may have similar laws.

Federal laws apply on federal lands. A

spark arrester for the muffler is available

through your nearest Sears service center (See REPAIR PARTS section of this manual).

CONGRATULATIONS on your purchase

of a new tractor. It has been designed,

engineered and manufactured to give you

the best possible dependability and

performance.

Should you experience any problem you

cannot easily remedy, please contact a

Sears or other qualified service center.

We have competent, wall-trained technicians and the proper tools to service or repair this tractor.

Please read and retain this manual. The instructions will enable you to assemble and maintain your tractor properly.

Always observe the "SAFETY RULES".

Steering

Wheel Insert

Steering Wheel

Steering Sleeve

(1) W_

17/32 x 1-3/16 x 12 Gauge

Retainer Springs

)

_(1)

Mower

Knob

(2)Flanged

(2) Retainer Springs (single loop)

(l)FrontPlate

Assembly

_"

_% i

•

(4) Adjusting Bar

,_

_e _ _

Gauge Wheels

_

__(doubla

(4)Retainer Springs loop) i-O

L_

JI

(4) Clevis Pins w

_.1 f T//

,-_

'k,__._/(4

(4) Whee s

3/8-16

•

[

(4) Washers

_&=kJJ

3/8 x 3/4 x 14 Ga.'_"

• J _

(4) Shoulder Bolt

--

--

--

---

Nose Roller

_']

))

i

_'0_ Nose Roller

( )

=.oo"°s°

knuts

_

5116-18

.....

Video CasseUa

R/IR 1R _t t

".....

Keys

_(2)

Washers_._.._

17/32 x 7/8 x 16 GaW

Slope Sheet

[1

(2) Keys

For Future Use

7

Your new tractor has been assembled at the factory with exception of those parts left unassembled for shipping purposes• To ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely. Use the correct tools as necessary to insure proper tightness, Review the video cassette before you begin.

TOOLS REQUIRED FOR ASSEMBLY

A socket wrench set will make assembly

easier. Standard wrench sizes you need

are listed below.

(1) 9/16" wrench

(1) 1/2" wrench

(t) 3/4" Socket w/ drive ratchet

(1) Utility knife

(1) Tire pressure gauge

(1) Pliers

I/F_'_\I

II

t_=.,€,T

I_ I_ge

Steedng

/_J _,)

WheelInsert

Flat

Washer

When right or left hand is mentioned in

this manual, it means, from your point of

view, when you are in the operating

position (seated behind the steering wheel).

FROM TO REMOVETRACTOR

CARTON

UNPACK CARTON

1. Remove all accessible loose parts

and parts cartons from carton.

2. Cut, from top to bottom, along lines on all four comers of carton, and lay

panels flat.

3. Remove mower and packing materi-

als.

4. Check for any additional loose parts or cartons and remove.

BEFORE

REMOVINGTRACTOR

FROM SKID

ATTACH STEERING WHEEL

1. Remove hax nut and large flat washer

from steering shaft.

2. Positionfront wheels of the tractor so they are pointing straight forward.

3. Slide the steadng sleeve over the steering shaft.

4. Position steedng wheel so cross bars are horizontal (left to dght) and slide onto steering wheel adapter.

5. Secure steering wheel to steedng shaft with hex nut and large flat washer previously removed. Tighten securely.

6. Snap steering wheel insert into center of steedng wheel.

7. Remove protective materials from tractor hood and gdll.

IMPORTANT: Check for and remove any

staples in skid that may puneture tires where tractor is to roll off skid.

SteeringWheel

Adapter _

$,eerio,

S eeve_,

HOWTO

_

,,'t:J._ ., .')

,"

:

s I _J III

SET UPYOURTRACTOR

CHECK BA'I-rERY

1. Lift hood to raised position.

NOTE: If this battery is put into service

after month and year indicated on label

(label located between terminals) charge battery for minimum of one hour at 6-10

amps. (See "BATTERY" in Maintenance

section of this manual for charging

instructions).

.,........f

v

_

Lab_

INSTALL SEAT

8

Adjust seat before tightening adjustment knob.

1. Remove adjustment knob and flat washer secudng seat to cardboard packing and set aside for assembly of seat to tractor.

2. Pivot seat upward and remove from

the cardboard packing. Remove the

cardboard packing and discard.

3. Place seat on seat pan so head of shoulder bolt is positioned over large slotted hole in pan.

4. Pushdown shoulder rearoftractor.

5.

Pivot seat and pan forward and

assemble adjustment knob and flat

washer loosely. Do not tighten.

6. Lower seat into operating position and sit in seat.

7. Slide seat until a comfodable position

is reached which allows you to press

clutch/brake pedal all the way down.

8. Get off seat without moving its

adjusted position.

8. Raise seat and tighten adjustment knob securely.

Seat

Shoulder

Bolt

NOTE: You may now roll or ddve your tractor off the skid. Follow the appropdate

instructionbelow to remove the tractor

from the skid.

TO ROLLTRACTOR OFF SKID (See

Operation

section for location and function

of controls)

1. Press lift lever plunger er,d raise attachment lift lever to its highest

position.

2. Release parklt_:3 brake by depressing brake pedal.

8. Place freewheel control in freewheel-

ing position to disengage transmis- sion (See "TO TRANSPORT" in the

Operation section of this manual).

4. Roll tractor forward oft skid.

TO DRIVETRACTOR OFF SKID (See

Operation section for location and function of controls)

_l, WARNING: Before starting, read,

understand and follow all instructions in

the Operation section of this manual.

Be sure tractor is in a well-ventilated area. Be sure the area in front of tractor is clear of

other people and objects.

1. Be sure all the above assembly steps have been completed.

2. Check engine oll level and fill fuel

tank with gasoline.

3. Place freewheel control In "transmis-

sion engaged" position.

4. Sit on seat in operating position, depress brake pedal and set the parking brake.

5. Press lif'_lever pfunger and raise atlachment lift lever to its highest

position.

6. Start the engine. After engine has

started, move throttle control to idle position.

7. Release parking brake.

8. Slowly depress forward ddve pedal

and ddve tractor off skid.

9. Apply brake to stop tractor and set

parking brake.

10.Turn ignition key to "OFF" position.

Continue with the instructions that follow.

ASSEMBLE GAUGEWHEELSTO

MOWER DECK

The gauge wheels are designed to keep

the mower deck in proper position when

operating mower. Be sure they are

propedy adjured to ensure oplimam

mower performance.

1. Slide gauge wheel bar down into

bracket channel, Be sure that gauge wheel bar aligning holes are on top.

Assemble gauge wheels as shown using shoulder bolts, 3/8 washers and

3/8-16 center lecknuts and tighten securely.

2. Far ease of mower to tractor assem- bly, raise gauge wheels to highest position and retain with clevis pins and spdng retainers.

NOTE: Adjust gauge wheels before operating mower, See "TO ADJUST

GAUGE WHEELS" in the Operation

section of this manual.

Shoulder

Bolt

Wheal'_

Bar--_]

3/8 Washerj v L_

I

._.

13/8-t6

Locknut

Center

TO ATTACH NOSE ROLLER

1.

Pos_ion brackets, 17132 x 7/8 x 16

gauge washers, and nose roller

between deck mounting brackets as shown. Be sure to position brackets on correct side, as shown.

2. Install hex bolts and lock nuts as shown. Tighten hardware securely.

NOTE:

Be sure bracket tabs are posi-

tioned in tab holes in deck brackets.

Nose Roller

Lock

"B" Bracket

"A"

Bracket

INSTALL MOWER AND DRIVE BELT

Be suretractorison levelsurfaceand mower

suspensionarms are _sed with attachment

codtmi.

Engage parking

1. Cut and remove ties securing anti-

sway bar and belts, Swing anti-sway bar to left side of mower deck.

2. Slide mower under tractor with deflector shield to right side of tractor.

IMPORTANT:

Check belt for proper

routing in all mower pulley grooves.

3. If equipped, turn height adiustment knob counterclockwise unhl it stops.

4. Lower mower linkage with attachment

lift control.

5. Be sure belt tension rod is in disengaged position.

Belt Tension Rod

Chassis Brackel,

6. Install belt into electric clutch pulley groove.

7. Place the suspension arms on outward pointing deck pins. Retain with double loop retainer spring with

loops up as shown.

8. Install front plate assembly to tractor

suspension brackets and retain with

single loop retainer springs as shown.

9. Positionfront plate assembly between

front mower brackets. Raise deck and plate assembly to align holes end

insert flanged pins. Secure pins with

double loop retainer springs between the plate assembly and mower

brackets.

NOTE: To assist in locating hole in

flanged pin, the hole in pin is inline with

notch on head of pin. If necessary, move side-to-side to give space between plate and mower brackets.

IMPORTANT: Check belt for proper routing in all mower pulley grooves.

10.Engage belt tension rod by pushing

rod into locking bracket.

ACAUTION:

Belt tension rod is spring

loaded. Have a tight grip on rod and

engage slowly.

11 .Connect anti-sway bar to chassis

bracket under left footrest and retain

with double loop retainer spring.

12.If equipped, turn height adjustment

knob clockwise to remove slack from

mower suspension.

13. Raise deck to highest position.

14.Adjust gauge wheels before operating

mower as shown in the Operation

section of this manual.

Electric Clutch

Pulley\

Front

Mower \

Bracket

Front Suspention Brackets

Front Plate/_ssernbly

_Double Loop

Relainer Springs

Gauge

Single

Loop

Retainer

Spnngs

Double Loop

Retainer Spring

Anti-Sway

RETAINERSPRINGS Suspension Arms

Up

I

Spring (Outward

Double Loop Retainer pointing deck pins)

Sheild

10

CHECKTIRE PRESSURE

The tires on your tractor were overinltated

at the factory for shipping purposes.

Correct tire pressure is important for best

cutting performance.

• Reduce tire pressure to PSI shown in

"PRODUCT SPECIFICATIONS" section of this manual.

CHECK DECK LEVELNESS

For best cutting results, mower housing

should be properly leveled. See "TO

LEVEL MOWER HOUSING" in the

Service and Adjustments section of this manual.

CHECK FOR PROPER POSITION OF

ALL BELTS

See the figures that are shown for replacing motion and mower blade drive belts in the Service and Adjustments section of this manual. Verify that the

belts are routed correctly.

CHECK BRAKE SYSTEM

After you learn how to operate your tractor, check to see that the brake is pmpedy adjusted. See "TO ADJUST

BRAKE" in the Service and Adjustments section of this manual.

_CHECKLIST

BEFOREYOU OPERATE AND ENJOY

YOUR NEW TRACTOR, WE WISH TO

ASSURETHATYOU RECEIVETHE BEST

PERFORMANCE AND SATISFACTION

FROM THIS QUALITY PRODUCT.

PLEASE REVIEWTHE FOLLOWING

CHECKLIST:

/

All assembly instructions have been completed.

J No remaining loose parts in carton.

4" Battery is propedy prepared and

charged.

(Minimum 1 hour at 6 amps).

J" Seat is adjusted comfortably and tightened securely.

JAil tires are properly inflated. (For shipping purposes, the tires were overinflated at the factory).

J" Be sure mower deck is properly leveled side-to-side/front-to-rear for best cutting results. (Tires must be properly inflated for leveling).

/ Check mower and drive belts. Be sure they are routed properly around pulleys and inside all belt keepers.

/ Check wiring. See that all connections are still secure and wires are properly clamped.

/

Before driving tractor, be sure freewheel control is in drive position.

WHILE LEARNING HOWTO USEYOUR

TRACTOR, PAY EXTRA A'I-FENTION TO

THE FOLLOWING IMPORTANT ITEMS:

J" Engine oil is at proper level.

/ Fuel tank is filled with fresh, clean, regular unleaded gasoline.

J" Become familiar with all controls - their

location and function. Operate them before you start the engine.

,/Be

sure brake system is in safe operating condition.

,/It

is important to purge the transmission

before operating your tractor for the first

time. Follow proper startingand transmission purging instructions (See

"TO START ENGINE" and "PURGE

TRANSMISSION" in the Operation

section of this manual).

11

These symbols may appear on your tractor or in literature supplied with the product.

Learn and understand their meaning,

BATTERY CAUTION OR

WARNING

REVERSE FORWARD FAST

SLOW

ENGINE

ON

ENGINE OFF

OIL PRESSURE LIGHTS

ON OVER TEMP

LIGHT t

1["

MOWERLI_

FUEL CHOKE MOWER HEIGHT PARKING BRAKE

LOCKED

UNLOCKED

R N H L

NEUTRAL ATTACHMENT

CLUTCH ENGAGED

REVERSE

HIGH

LOW

PARKING BRAKE

e_)

IGNITION

ATTACHMENT

CLUTCH DISENGAGED

KEEP AREA CLEAR SLOPE HAZARDS

(SEE SAFETY RULES SECTION)

FREE WHEEL

(AutDrasticModels only)

DANGER, KEEP HANDS AND FEET AWAY

12

KNOW¥OURTRACTOR

READ

YOUR

Compare

illustrations with your tractor to familiarize yourseff with the locations of

various controls and adiustments. Save this manual for future reference.

Ammeter

Hourmeter Light Switch Position

Ignition

Switch

Attachrr_nt

Clutch Switch

Ddve Pedal

Plunger

Attachment Uft Lever

Reverse Drive Pedal

Brake

Choke C

- - -- _ _"

Adjustment

Indicator

Freewheel

Brake

Contml Lever

Our tractors conform to the safety standards of the American

National Standards Institute,

ATI'ACHMENT CLUTCH SWITCH: Used

to engage the mower blades, or other

attachments mounted to your tractor.

LIGHT SWITCH: Turns the headlights on and off.

THROTI'LE CONTROLUsed to control engine speed,

CHOKE CONTROL - Used when slatting

a cold engine.

BRAKE PEDAL: Used for braking the tractor and startingthe engine,

FREEWHEEL CONTROL: Disengages transmission for pushing or slowly towing the tractor with the engine off.

ATrACHMENT LIFT LEVER: Used to raise, lower and adjust the mower deck

or other attachments mounted to your

tractor,

LIFT LEVER PLUNGER: Used to release attachment lift lever when changing its

position.

IGNITION SWITCH: Used for startingand

stopping the engine,

AMMETER: Indicates battery charging (+) or discharging (-),

PARKING BRAKE: Locks clutcWbrake into the brake position.

FORWARD DRIVE PEDAL - Used for forward movement of tractor.

REVERSE DRIVE PEDAL o Used for reverse movement

of

tractor.

CRUISE CONTROL LEVER - Used to set forward movement of tractor at desired speed without holding the forward drive pedal

HOURMETER - Indicates hours of operation.

13

Theoperation

any tractor can result in foreign objects thrown into the eyes, which can result in severe eye damage. Always wear safety glasses I or eye shields while operating your tractor or performing any adjustments or repairs. We recommend a wide vision safety mask over spectacles, or standard safety g asses,

HOWTO USEYOURTRACTOR

TO SET PARKING BRAKE

Your tractor is equipped with an operator presence sensing switch. When engine

is running, any attempt by the operator to

leave the seat without first setting the parking brake will shut off the engine.

1. Depress brake pedal into full "BRAKE"

position and hold.

2. Place parking brake lever in "EN-

GAGED" position and release pressure from brake pedal. Pedal should remain in "BRAKE" position.

Make sure parking brake will hold tractor secure.

Push-Into

AttachmentClutch

SwitchPullOut To

Control.

"Brake"__

=Disengaged"-_Engag_

j_

IMPORTANT:

Leaving the ignition switch

in any position other than "OFF" will cause the battery to be discharged,

(dead).

NOTE: Under certain conditionswhen tractor is standing idle with the engine

running, hot engine exhaust gases may

cause =browning" of grass, To eliminate

this possibility, always stop engine when

_Ocpping tractor on grass areas.

AUTION: Always stop tractor

completely, as described above, before

leaving the operator's position; to empty grass catcher, etc.

THRO'n'LE CONTROL

Always operate engine at full throttle.

• Operating engine at less than full

throttle reduces the battery charging rate.

• Full throttle offers the best bagging and

mower performance.

TO USE CHOKE CONTROL

Use choke control whenever you are starting a cold engine. Do not use to start

a warm engine.

• To engage choke control, pull knob out.

Slowly push knob in to disengage.

TO MOVE FORWARD AND

BACKWARD

"Drive"

position

"Dise_gagecl"

Posff_on Posdion

STOPPING

MOWER BLADES -

• To stop mower bledes,move attach-

ment clutch switch to "DISENGAGED"

position.

GROUND DRIVE.

• To stop ground ddve, depress brake

pedal into full "BRAKE" position.

IMPORTANT: Forward and reverse drive pedals retum to neutral position when not

depressed.

ENGINE.

• Move throttle control to slow position.

NOTE: Failure to move throttle control to slow position and allowing engine to idle before stopping may cause engine to

"backfire".

• Turn ignition key to "OFF" position and

remove key. Always remove key when

leaving tractor to prevent unauthodzed use.

• Never use choke to stop engine.

Control

Lever

The direction and speed of movement is

controlled by the forward and reverse

ddve pedals.

1. Start tractor and release parking brake.

2. Slowly depress forward or reverse drive pedal to begin movement.

Ground speed increases the further down the pedal is depressed.

TO USE CRUISE CONTROL

The cruise control feature can be used for forward travel only.

1. With forward drive pedal depressed to desired speed, move cruise control

lever forward to "SET" position and

hold while lifting your foot off the

pedal, then release the cruise control lever.

To disengage the cruise control, pull the

lever backward to "OFF" position, or fully

depress the brake pedal.

TO ADJUST MOWER CuI"rlNG HEIGHT

The position of the attachment lift lever determines the cutting height.

• Grasp lift lever.

• Press plunger with thumb and move

14

lever to desired position.

The cutting height range is approxi-

mately 1-1/2 to 4". The heights are

measured from the ground to the blade tip with the engine not running. These heights are approximate and may vary depending upon soil conditions, height of grass andtypee of grass being mowed.

• The average lawn should be cut to approximately 2-1/2 inches dudng the cool season and to over 3 inches during hot months.

For healthier and better looking lawns, mew often and after moderate growth.

• For best cutting performance, grass

over 6 inches in height should be mowed twice. Make the first cut relatively high; the second to desired height.

TO ADJUST GAUGE WHEELS

Gauge wheels are properly adjusted when they are slightly off the ground

when mower is at the desired cutting

height in operating position. Gauge wheels then keep the deck in proper

position to help prevent scalping in most terrain conditions.

NOTE: Be sure tractor is on a flat level

surface.

1. Lower mower and ad ust mower to

desired cult ng he ght.

2. Remove retainer spring and clevis pin

which secure each gauge wheel bar.

3. Lower gauge wheels to ground. Raise

_auge wheels slightly to align holes in

racket and gauge wheel bar and

insert clevis pin. Gauge wheels should be slightly off the ground.

4. Replace rstamer spring into clevis pin.

5. Be sure all gauge wheels are in the

same setting.

IMPORTANT: Be sure to read ust gauge wheels f you change the cutting height

of the mower deck.

Retainer

TO OPERATE MOWER

Your tractor is equipped with an operator presence sensing switch. Any attempt by the operator to leave the seat with the engine running and the attachment clutch engaged will shut off the engine.

1. Select desired height of cut.

2. Start mower blades by engaging attachment clutch control.

15

TO STOP MOWER BLADES -

dieengaqe attachment

clutch control.

• I,CA(.ITION: Do net operate the mower without either the entire grass catcher, on mowers so equipped, or the deflector shield in place.

Attachment Clutch

Switch Pull Out To

=Enga_

Attachment Lift

Lever High Position

- --\

/_- .

Position

Deflector

Shield

TO OPERATE ON HILLS

ACAUTION:

Do not drive up or down

hills with slopes greater than 15° and do

not drive across any slope.

• Choose the slowest speed before starting up or down hills.

• Avoid stopping or changing speed on hills.

• If stopping is absolutely necessary,

push brake pedal quickly to brake

position and engage perking brake.

• To restart movement, slowly release

parking brake and brake pedal.

• Slowly depress appropriate drive pedal

to slowest setting.

• Make all turns slowly.

TO TRANSPORT

When pushing or towing your tractor, be

sure to disengage transmission by placing freewheel control in freewheeling

position. Free wheel control is located at

the rear drawbar of tractor.

1. Raise attachment lift to highest position with attachment lift control.

2. Pull freewheel control out and into the

slot and release so it is held in the

disengaged position.

• Do not push or tow tractor at more than

two (2) MPH.

• To re-engage transmission, reverse above procedure.

NOTE: To protect hood from damage when transporting your tractor on a track or a trailer, be sure hood is closed and secured to tractor. Use an appropriate

means of tying hood to tractor (rope, cord, etc.).

MENTS tractor.

CARTS

Towonlytheattachments recommended specifications

Usecommon

Tirescanlosetraction andcause ofyourtractor.

when ofa load,whileona slope, dangerous.

with

Theengine shipped, withsummer engine ground.

2. Remove oilfillcap/dipstick clean,reinsert andscrew captight,waitforafewseconds, remove

If neces-

sery, add oil until "FULL" mark on

dipstick is reached. Do not overfill.

• For cold weather operation you should

change oil for easier starting(See "OIL

VISCOSITY CHART" in the Mainte-

nance section of this manual).

• To change engine oil, see the Mainte-

nance section in this manual.

ADD GASOLINE

• Fill fuel tank. Use fresh, clean, regular

unleaded gasoline with a minimum of

87 octane. (Use of leaded gasoline will increase carbon and lead oxide

deposits and reduce valve life). Do not

mix oil with gasoline. Purchase fuel in quantities that can be used within 30

days to assure fuel freshness.

IMPORTANT: When operating in tem-

peratures below 32°F(0°C), use fresh,

clean winter grade gasoline to help insure good cold weather starting.

•,WARNING:

-Experienceindicates that

alcohol blended fuels (called gasohol or

using ethanol or methanol) can attract moisture which leads to separation and

formation of acids during storage. Acidic

gas can damage the fuel system of an

engine while in storage. To avoid engine

problems, the fuel system should be

emptied before storage of 30 days or

longer. Drain the gas tank start the

engine and let it ran until the fuel lines

and carburetor are empty. Use fresh fuel

next season. See Storage Instructions for additional information. Never use engine or carburetor cleaner products in the fuel

tank or permanent damage may occur.

ACAUTION:

Fillto bottom of gas tank

filler neck. Do not overfill. Wipe off any

spilled oil or fuel. Do not store, spill or use

gasoline near an open flame.

TO START ENGINE

When startingthe engine for the first time or if the engine has run out of fuel, it will take extra cranking.time to move fuel from the tank to the engine.

1. Be sure freewheel control is in the transmission engaged position.

2, Sit on seat in operating position, depress brake pedal and set parking brake.

3. Move attachment clutch to =DISEN-

GAGED" position.

4. Move throttle control to fast position

5. Pull choke control out for a cold engine start attempt. For a warm

engine start attempt the choke control may not be needed.

NOTE: Before starting, read the warm and

cold starting pmceduras below.

6. Insert key into ignition and turn key

clockwise to "START" position end

release key as soon as engine starts.

Do not run starter continuouslyfor

more than fifteen seconds per minute.

If the engine does not start after

several attempts, push choke control

in, wait a few minutes and try again. If

engine still does not start, pull the

choke control out and retry. ,

WARM WEATHER STARTING (50 F and

above)

7. When engine starts, slowly push choke control in until the engine begins to run smoothly. If the engine

starts to run roughly, pull the choke

control out slightlyfor a few seconds

and then continue to push the control

in slowly.

• The attachments and ground drive can

now be used. If the engine does not

accept the load, restart the engine and

allow it to warm up for one minute

using tho choke as described above.

COLDWEATHER

STARTING (50 F and

below)

7. When engine starts, slowly push

choke control in until the engine begins to run smoothly. Continue to push the choke control in small steps

allowing the engine to accept small changes =nspeed and load, until the

choke control is fully in. If the engine starts to run roughly, pull the choke

control out slightly for a few seconds and then continue to push the control

in slowly. This may require an engine

warm-up period from several seconds

to several minutes, depending on the

16 temperature.

AUTOMATICTRANSMISSION

WARM UP

Before drivinq the unit in cold weather,

the transmission should be warmed up as

ictiows:

1. Be sure the tractor is on level ground.

2. Release the parking brake and let the brake slowly return to operating position.

3. Allow one minute for transmission to

warm up. This can be done during the engine warm up period.

• The attachments can be used during

the engine warm-up pedod after the

transmission has been warmed up and may require the choke control be

pulled out slightly.

NOTE: if at a high altitude (above 3000

feet) or in cold temperatures (below 32 F)

the carburetor fuel mixture may need to

be adjusted for best engine pedormance.

See =TO ADJUST CARBURETOR" in the

Service and Adjustments section of this

manual.

PURGETRANSMISSION

•,CAUTION:

Never engage or disengage freewheel lever while the engine is running.

To ensure proper operation and perfoh

mance, it is recommendedthat the

remove any trapPed air inside the trans-

mission which may have developed during

shippingof your tractor.

IMPORTANT: Should your transmission

require removal for sewice or replacement,

it should be purged after rainstallation

before operatingthe tractor.

1. Place tractor safely on level surface

with engine off and parking brake set.

2. Disengage transmission by placing freewheel control in freewheeling

position (See =TO TRANSPORT" in

this section of manual).

3. Sitting in the tractor seat, start engine.

After the engine is running, move

throttle control to stow position.

Disengage parking brake.

4. Depress forward ddve pedal to full

forward position and hold for five (5)

seconds and release pedal. Depress reverse drive pedal to full reverse

position and hold for five (5) seconds

and release pedal. Repeat this

procedure three (3) times.

NOTE: During this procedure there will be no movement of drive wheels. The air is

being removed from hydraulicdrive

system.

5. Shut- off engine and set parkk_g brake.

6. Engage transmission by placin_ freewheel control in driving position

(See "TO TRANSPORT" in this section

of manual).

7, Sitting in the tractor seat, start engine.

After the engine is running, move

thro_le control to half (1/2) speed.

Disengage parking brake.

8, Drive tractor forward for approximately

five feet then backwards for five feet.

Repeat this ddving procedure three times.

Your tractor is now purged and now ready for normal operation.

MOWINGTIPS

• Mower should be propedy leveled for

best mowing performance. See =TO

LEVEL MOWER HOUSING" in the

Service and Adjustments section of this manual

• The left hand side of mower should be

used for trimming.

• Drive so that clippings are discharged

onto the area that has been cut. Have

the cut area to the right of the tractor.

This will result in a more even distribu-

tion of clippings and more uniform

cutting.

• When mowing large areas, start by

turning to the right so that clippings will

discharge away from shrubs, fences,

driveways, etc. After one ortwo

rounds, mow in the opposite direction making left hand turns until finished.

• If grass is extremely tall, it should be

mowed twice to reduce load and

possible fire hazard from dried clip-

pings. Make first cut relatively high; the second to the desired height.

, Do not mow grass when it is wet. Wet

grass will plug mower and leave

undesirable clumps. Allow grass to dry

before mowing.

• Alwaysoperateenglne atfuUthrotUe

when mowing to assure better mowing

performance and proper discharge of

material. Regalate ground speed by

selecting a low enough gear to give the

mower cutting performance as well as

the quality of cut desired.

• When operating attachments, select a ground speed that will suit the terrain and give best performance of the attachment being used.

17

FiLL iN DATES

AS YOU COMPLETE

REGULAR SERVICE

Check Brake

Ope_tlen

CheCKTire pressure

CheCk Operator Presence and interlock Systems

Check Ic_ LOOSe Fasteners

Sha_0en!Replace Mower Blades

Lubrleatlon Chart

Check Battery Level

Clean Batter/and Temlleala

Check Tmnsaxle Cooling

Adjust Bla_e Belt(s) TenSt_

I/

_

V O

I_

_ V p

_

I/

I/4

II/

VsT

t/s ll_ fl_

SERVICE DATE

Ad_st Motion Drive Belt(s) Tensle_

Cheek Engll_e Oil Level if

If

_?

Change Engine Oil

Clean Air Filter

Clean Air Screen

Inspect Muffler/Spa_ Arre_ter

Replace O!l F_er (If equipped)

Clean Engine Cooling Fins

Replace Spa_k Plug

ReplaCe Air Fi_terPaper Cartridge

Replace Fuel Fitter

I1_1_,_

I/2

f/2

{1_1.;

11/2

_

(i/_

I/

V /

I - Chla_g I rnc4_Dfton whqm o_ting

I_nd_- i h mvy Iohd Or In I_h I_

2. $o_i_1 mo_ oPm_whtn opnSng

in dirty =_ dus_y _n_ns e. I1 =_:_lp_

v_

ol1111t_,d'_mgo ol _y

50 hours

4. Repro*

_ad_

n'_'* olin wh*n r_ In s_roy sol

I_t _ S - If _lpped

wtffl I,d_b_e

_ysb*_.

6. Not r_ln_lf

*_ippe_ w_

mmts_ar_lr=_

b_

7. _ghtsn trout _k* p_t bY_tto 3,$ _.-I_S mldn_um

Do not overd_h=*n.

LUBRICATION CHART

GENERAL RECOMMENDATIONS

The warranty on this tractordoes not cover items that have been subjected to operator

abuse or negligence. To receive full value

from the warranty, operator must maintain

tractor as instructedin this manual.

Some adjustments will need to be made

pededically to propedy maintain your

tractor.

All adjustments in the Service and

Adjustmentssection of this manual should

be checked at least once each season.

• Once a year you should replace the

spark plug, clean or replace air filter, and check blades and belts for wear. A new

spark plug and clean air filter assure

proper air-fuel mixture and help your engine run better and last longer.

(i) Spindle '

Zerk

Wheel

Bearing

Zerk

Zerks

L._.J

L...o.

_) Spindle

Zerk

_) Froct

Wheel

Bearing

Zerk

_) General Purpose Grease

_) Refer to Maintenance "ENGINE" Section

BEFORE EACH USE

1. Check engine oil level.

2. Check brake operation.

3. Check tire pressure.

4. Check operator presence and

interlock systems for proper operation.

5. Check for loose fasteners.

18

IMPORTANT: Do not oil or grease the

pivot points which have special nylon

bear-ings. Viscous lubricants will attract

dust and dirt that will shorten the llfe of the self-lubricating bearings. If you feel they must be lubricated, use only a dry,

powdered graphite type lubricant

sparingly.

TRACTOR

Always observe safety rules when performing any maintenance.

BRAK_ OPERATION

If tractor requires more than six (6) feet stopping distance at high speed in

highest gear, then brake must be ad-

justed. (See "[0 ADJUST BRAKE" in the

Service and Adjustments section of this

manual).

TIRES

• Maintain proper air pressure in all tires

(See "PRODUCT SPECIFICATIONS"

section of this manual).

• Keep tires free of gasoline, oil, or insect

control chemicals which can harm rubber.

• Avoid stumps, stones, deep ruts, sharp objeu-'tsand other hazards that may cause tire damage.

NOTE: To seal tire punctures and prevent

flat tires due to slow leaks, tire sealant

may be purchased from your local parts dealer. Tire sealant also prevents tire dry

rot and corrosion.

OPERATOR PRESENCE SYSTEM

Be sure that operator presence and intedock systems are working properly. If

your tractor does not function as de-

scribed below, repair the problem

immediately.

• The engine should not start unless the

brake pedal is fully depressed and

attachment clutchcontrol is in the disengaged position.

• When the engine is running, any

attempt by the operator to leave the

seat withoutfirst setting the parking

brake should shut off the engine.

• When the engine is running and the

attachment clutch is engaged, any

attempt by the operator to leave the

seat should shut off the engine.

• The attachment clutch should never

operate unless the operator is in the seat.

BLADE CARE

For best results mower blades must be kept sharp. Replace bent or damaged blades.

BLADE REMOVAL

1. Raise mower to highest position to allow access to blades.

2. Remove hex bolt, lock washer and flat

washer securing blade.

3. Install new or resharpenod blade with trailing edge up towards deck as shown.

19

IMPORTANt': To ensure proper assembly,

center hole in blade must align with star on mandrel assembly.

4. Reassemble hex bolt, lock washer and fiat washer in exact order as shown.

5. Tighten bolt securely (45-55 Ft. Lbs.

torque).

TrailingEdgeUp

_ _

Flat Washer _-_._

Lock__

Washer

./"_

Mandrel

Assembly

Center

I_lo'e

Blade

--(Grade

8)"

*A Grade 8 heattreatedboltcan be

identifiedby six linesonthe boff head.

IMPORTANT:

Blade bolt is grade 8 heat

treated.

TO SHARPEN BLADE

NOTE: We do rot recommend sharpen-

ing blade - but if you do, be sure the blade is balanced.

Care should be taken to keep the blade

balanced. An unbalanced blade will

cause excessive vibration and eventual damage to mower and engine.

• The blade can be sharpened with a file

or on a gdnding wheel. Do not attempt

to sharpen while on the mower.

• To check blade balance, you will need a 5/6" diameter steel bolt, pin, or a cone

balancer. (When using a cone bal-

ancer, follow the instructions supplied

with balancer.)

NOTE: Do not use a nail for balancing

blade. The lobes of the center hole may

appear to be centered, but are not.

• Slide blade on to an unthreaded

portion of the steel bolt or pin and hold

the bolt or pin parallel with the ground.

If blade is balanced, it should remain in a horizontal position. If either end of

the blade moves downward, sharpen the heavy end until the blade is balanced.

or Pin

B,ade

BA'n'ERY

Your tractor has a battery charging system which is sufficient for normal use. However periodic charging of the battery with

an automotive charger will extend ts fe.

• Keep battery and terminals clean.

• Keep battery boifs tight.

• Keep small vent holes open.

• Recharge at 6-10 amperes for 1 hour.

NOTE: The odginal equipment battery on yourtractor is maintenance free. Do not attempt to open or remove caps or covers.

Adding or checking level of electrolyte is not necessary.

TO CLEAN BATTERY AND TERMINALS

Corrosion and dirt on the battery and

terminals can cause the battery to "leak"

power.

1. Remove terminal guard.

2. Disconnect BLACK battery cable first

then RED battery cable and remove

battery from tractor.

3. Rinse the battery with plain water and

dry.

4. Clean terminals and battery cable ends with wire brush until bright.

5. Coat terminals with grease or petro-

leum jelly.

6. Reinstall battery (See =REPLACING

BATTERY" in the SERVICE AND

ADJUSTMENTS section of this manual).

V-BELTS

Check V-belts for deterioration and wear after 100 hours of operation and replace if necessary. The belts are not adjustable.

Replace belts if they begin to slip from wear.

TRANSAXLE COOLING

The transmission fan and coolingfins should be kept clean to assure proper cooling.

Do not attempt to clean fan or transmission while engine is running or while the transmission is hot. To prevent possible damage to seals, do not use high pressure water or steam to clean transaxle.

• Inspect coolingfan to be sure fan

blades are intact and clean.

• Inspect cooling fins for dirt, grass clippings and other matedals.

To

prevent damage to seals, do not use compressed air or high pressure sprayer to clean cooling fins.

TRANSAXLE PUMP FLUID

The transaxle was sealed at the factory

and fluid maintenance is not required for the life of the transaxle. Should the transaxla ever leak or require servicing, contact your nearest authorized service center/department.

ENGINE

LUBRICATION

Only use high quality detergent oil rated

with API service classification SF-SJ.

Select the oil's SAE viscosity grade according to your expected operating temperature.

NOTE: Although multi-viscosityoils

(5W30, 10W30 etc.) improve starting in cold weather, these multi-viscosityoils

will result in increased oil consumption when used above 32°E Check your engine oil level more frequently to avoid possible engine damage from running

low on oil.

Change the oil after every 50 hours of

operation or at least once a year if the

tractor is not used for 50 hours in one year.

Check the crankcase oil level before

starting the engine and after each eight

(8) hours of operation. Tighten oil fill cap/ dipstick securely each time you check the oil level.

TO CHANGE ENGINE OIL

Determine temperature range expected before oil change. All oilmust meet API

service classification SF-SJ.

• Be sure tractor is on level surface.

• Oil will drain more freely when warm.

• Catch oil in a suitable container.

1. Remove oil fill cap/dipstick. Be careful

not to allow dirt to enter the engine

when changing oil.

2. Remove cap from end of drain vane

and install the drain tube onto the

20 fitting.

3. Unlock drain valve by pushing inward

slightly and turning counterclockwise.

4. To open, pull out on the drain valve.

5. After oil has drained completely, dose

and lock the drain valve by pushing

inward and tuming clockwise until the

pin is in the locked position as shown.

6. Remove the drain tube and replace

the cap onto to the end of the drain

valve.

7. Refill engine with oil through oil fill

dipstick tube. Pour slowly. Do not

overfill. For approximate capacity

sea "PRODUCT SPECIFICATIONS" section of this manual.

8. Use gauge on oil fill cap/dipstick for

checking level. Be sure dipstick cap

is tightened securely for accurate

reading. Keep oil at "FULL" line on

dipstick.

Closed=

Cap_

Oil Drain Valve

CLEAN AIR SCREEN

Air screen must be kept free of dirt and

chaff to prevent engine damage from overheating. Clean with a wire brush or

compressed air to remove dirt and

stubborn dried gum fibers.

CLEAN AIR INTAKE/COOLING AREAS

To insure proper cooling, make sure the

grass screen, cooling fins, end other

external surfaces of the engine are kept

clean at all times.

Every 100 hours of operation (more often

under extremely dusty, dirty conditions),

remove the blower housing and other

cooling shrouds. Clean the cooling fins and external surfaces as necessary. Make

sure the cooling shrouds are reinstalled.

NOTE: Operating the engine with a

blocked gross screen, dirty or plugged

cooling fins, and/or cooling shrouds

removed will cause engine damage due

to overheating.

AIR FILTER

Your engine will not run properly using a dirty air filler. Clean the foam pre-cleaner

after every 25 hours of operation or every

season. Service paper cartridge every

100 hours of operation or every season,

whichever occurs first.

Service air cleaner more offer under

dusty conditions.

1. Remove knobs and cover.

TO SERVICE PRE-CLEANER

2. Wash it in liquid detergent and water.

3. Squeeze it dry in a clean cloth.

4. Saturate it in engine oil. Wrap it in clean, absorbent cloth and squeeze to remove excess oil.

NOTE: If very dirty or damaged, replace pre-cleaner.

TO SERVICE CARTRIDGE

5. Clean cartridge by tapping gently on

flat surface. If very dirty or damaged, replace cartridge.

6. Reinstall precleener cartridge, cover and secure with knobs.

IMPORTANT: Petroleum solvents, such as kerosene, are not to be used to clean the cartridge.

They may cause deteriora-

tion of the cartridge.

Do not oil cartridge.

Do not use pressurized air to clean or dry cartridge.

Foam

Pre-Cleaner

_Cartddge

ENGINE OIL FILTER

Replace the engine oil filler every season

or every other oil change if the tractor is used more than 100 hours in one year.

21

MUFFLER

Inspect

spark arrester (if equipped) as it could

create a fire hazard and/or damage.

SPARK PLUGS

Replace spark plugs at the beginning of

each mowing season or after every 100

hours of operation, whichever occurs first.

Spark plug type and gap setting are

shown in "PRODUCT SPECIFICATIONS" section of this manual.

IN-LINE FUEL FILTER

The fuel filter should be replaced once

each season. If fuel filter becomes

clogged, obstructing fuel flow to carbure-

tor, replacement is required.

1. With engine cool, remove filter and

plug fuel line sections.

2. Place new fuel filter in position in fuel

line with arrow pointing towards carburetor.

3. Be sure there are no fuel line leaks

and damps are propedy positioned.

4. Immediately wipe up any spilled gasoline.

Clamp

CLEANING

• Clean engine, battery, seat, finish, etc.

of all foreign matter.

• Keep finished surfaces and wheels free of all gasoline, oil, etc.

• Protect painted surfaces with automo-

tive type wax.

We do not recommend using a garden

hose to clean your tractor unless the

electdcal system, muffler, air filter and

carburetor are covered to keep water out.

Water in engine can result in a shortened engine life.

FuelFilter_

22

_CAUTION:

BEFORE PERFORMING ANY SERVICE OR ADJUSTMENTS:

1, Depress brake pedal fully and set parking brake•

2. Place attachment clutch in =DISENGAGED" position.

3. Turn ignition key "OFF" and remove key.

4, Make sure the blades and all moving parts have completely stopped.

5. Disconnect spark plug wire from spark plug and place wire where it cannot

come in contact with plug,

TRACTOR

TO REMOVE MOWER

1. Place attachment clutch In =DISEN-

GAGED" position,

2. If equipped, tum height adjustment knob to lowest setting.

3. Lower mower to its lowest position.

4. Disengage belt tension md from lock

bracket.

_,CAUTION:

Rod is spdng loaded. Have a tight gdp on rod and release slowly.

5. Remove retainer spring holding antiswaybar to chassis bracket and disengage anti-swaybar from bracket.

6. Remove four retainer spdngs from front plate assembly and remove

plate.

Suspension

Belt Tension

Rod

(Disengaged_,,

Positon

/7

Chassis

7. Remove retainer springs from suspension arms at deck and disengage arms from deck.

8, Raise attachment liftto its highest position,

9. Slide mower forward and remove belt

from electric clutch pulley.

10.Slide mower out from under dght side oftractor.

TO INSTALL MOWER

Follow procedure described in =INSTALL

MOWER AND DRIVE BELT" in the

Assembly section of this manual.

Front Mower

Bracket

Electric

Clutch Pulley

Front

Plate

Retainer

Anti-Sway

Bar

(Both Sides)

Bracket

23

Adiust the mower while tractor is parked

on level ground or driveway. Make sure

-p tires are properly inflated (See ROD-

UCT SPECIFICATIONS" section of this

manual). If tires are over or

undednflated, you will not propedy adjust

your mower.

SIDE-TO-SIDE ADJUSTMENT

• Raise mower to its highest position.

• At the midpoint of both sides of mower,

measure height from bottom edge of mower to ground.

Distance "A* on

both sides of mower should be the same or within 1/4" of each other.

• If adjustment is necessary, make adjustment on one side of mower only.

• To raise one side of mower, tighten I_

link adjustment nut on that side.

• To lower one side of mower, loosen lift

link adiustment nut on that side.

NOTE: Each full turn of adjustment nut will change mower height about 1/8".

• Recheck measurements after adjust-

ing.

BottomEdgeof

Mowerto Ground

BottomEdgeof

Mowerto Ground

• Before making any necessary adjust- merits, check that both front links are

equal in length.

• If links are not equal in length, adjust

one link to same length as other link.

• To lower front of mower loosen nut "E"

on both front links an equal number of turns.

• When distance "D" is 1/S" to 1/2" lower

at front than rear, tighten nuts "F"

against trunnion on both front links.

• To raise front of mower, loosen nut "F"

from trunnion on both front links.

Tighten nut "E" on both front links an

equal number of turns.

• When distance "D" is 1/8* to 112"|ower

at front than rear, tighten nut =F"against

trunnion on both front links.

• Recheck side-to-side adiustment.

o

BOTH FRONT LINKS MUST BE EQUAL

IN LENGTH

Suspen_Don

Lilt Link

Adjustment

Nut

FRONT-TO-BACK ADJUSTMENT

IMPORTANT:

Deck must be level side-to-

side.If the following front-to-back adjust-

ment is necessary, be sure to adjust both

front links equally so mower will stay level side-to-side.

To obtain the best cutting results, the

mower housing should be adjusted so

that the front is approximately 1/8" to 1/2"

lower than the rear when the mower Is in

its highest position.

Check adjustment on right side of tractor.

Measure distance =D" directly in front and

behind the mandrel at bottom edge of

mower housing as shown.

Front Plate

Assembly

Trunnion

TO REPLACE MOWER DRIVE BELT

MOWER DRIVE BELT REMOVAL

1. Park tractor an a level surface.

Engage parking brake.

2. Lower mower to its lowest position.

3. Disengage belt tension rod from lock

bracket.

ACAUTION: Rod Is spdng loaded. Have a firm grip an rod an release slowly.

4. Remove screws from R.H. mandrel

cover and remove cover.

24

5. Remove any dirt or grass clippings which may have accumulated around mandrels and entire upper deck

surface.

6. Disconnect R.H. suspension arm from rear deck bracket by removing retainer spdng.

7, Carefully roll belt over the top of R.H.

mandrel pulley.

8. Remove belt from electdc clutch pulley.

9, Remove belt from idler pulleys.

10.Check primary idler arm and two idlers to see that they rotate freely.

11.Be sure spring is securely hooked to primary idler arm and spring arm.

MOWER DRIVE BELT INSTALLATION

12.Install belt in both idlers,

13.Install new belt onto electric clutch pulley,

14.Carefully roll belt into upper groove of

R.H. mandrel pulley.

15.Carefully check belt routing making sure belt is in the grooves correctly.

16.Reconnect

R.H. suspension arm to rear deck bracket with retainer spring,

17.Reassemble

R.H. mandrel cover.

18.Engage belt tension rod by pushing rod into locking bracket.

BeltTension R.H. Mandrel

Rod

(Disengaged Cover_

Electdc

Clutch

4. Carefully roll belt off L.H. mandrel

pulley.

5. Remove belt from center mandrel

pulley, idler pulley, and R.H. mandrel pulley.

6. Remove any dirt or grass which may

have accumulated around mandrels

and entire upper deck surface.

7. Check secondary idler arm and idler pulley to see that they rotate freely.

8. Be sure spring is hooked in secondary

idler arm and secondary spring arm.

9. Install new belt in lower groove of R.H.

mandrel pulley, idler pulley, and center mandrel pulley as shown.

10.Carefully roll belt over L.H. mandrel pulley. Make sure belt is in all grooves properly.

11.Reinstall L.H. mandrel cover.

12. Reinstall mower to tractor (See

"INSTALL MOWER AND DRIVE

BELT" in the Assembly section of this manual).

13. Reassemble mower drive belt (See

"TO REPLACE MOWER DRIVE BELT" in this section of this manual).

LH.

Secondary Idler Arm

_

/Secondary

SpdngArm

let Pulley Spring

Suspension

Arm Primary

Idler Arm

TO REPLACE MOWER BLADE DRIVE

BELT

Parkthe tractoron level surface. Engage parking brake.

1. Remove mower drive belt (See "TO

REPLACE MOWER DRIVE BELT" in this section of this manual).

2. Remove mower (See "TO REMOVE

MOWER" in this section of this manual).

3. Remove screws from L.H. mandrel cover and remove covet.

Mandrel

TO ADJUST BRAKE

Your tractor is equipped with an adjustable brake system which is mounted on the side of the transaxle.

if tractor requires mare than six (6) feet

stoppingdistance at high speed in highest

gear on a level dry concrete or paved

surface, then brake must be adjusted.

1. Depress clutch/brake pedal and

engage parking brake.

2. Measure distance between brake

operating arm and nut "A" on brake

rod.

3. If distance is other than 1-11/16",

loosen jam nut and turn nut "A" until

distance becomes 1-1f/16".

Re-

tighten jam nut against nut "A".

25

testtractor asstated necessary.

greater than six (6) feet in highest gear, further maintenance is neces- sary. Contact your nearest authorized service center/department.

With Parking Brake "Engaged"

AfTn

Do Not t :h this nut. It further brake ad_stment is necessary cm_tact yc_r nearest authorized

service center/department

TO REPLACE MOTION DRIVE BELT

Parkthe tractor on level surface.

Engage

parking brake. For assistance, there is a belt installation guide decal on bottom

side of left footrest.

1. Remove mower (See "I'O REMOVE

MOWER" in this section of this

manual.)

2. Disconnect clutch wire harness.

3. Remove clutch Iocator.

4. Remove belt from stationary idler and

clutching idler.

5. Pull belt slack toward rear of tractor.

Carefully remove belt upwards from transmission input pulley and over

cooling fan blades.

6. Pull belt toward front of tractor and remove downwards from around

electric clutch.

7. Install new belt by reversing above

procedure.

Clutch

_-Locator

Clutch

Clutching_ idler

Stationary

Idler

InputPulley-- 4.___,

!

Ct_tch

Wire Hamess

TRANSMISSION REMOVAIJREPLACE-

MENT

Should your transmission require

removal for service or replacement, it

should be purged after reinstallation and

before operating the tractor. See =PURGE

TRANSMISSION" in the Operation

section of this manual.

TO ADJUST STEERING WHEEL ALIGN-

MENT

If steedng wheel crossbars are not

horizontal (left to right) when wheels are

positioned straight forward, remove steering wheel and reassemble per

instructionsIn the Assembly section of

this manual.

FRONT WHEEL TOE-IN/CAMBER

The front wheel toe-in and camber are

not adjustable on your tractor. If damage

has occurred to affect the front wheel toe-

in or camber, contact your nearest Sears

or other qualified service center.

TO REMOVE WHEEL FOR REPAIRS

1. Block up axle securely.

2. Remove axle cover, retaining ring and

washers t_ allow wheel removal Irear

wheel contains a square key - Do not

lose).

3. Repair tire and reassemble.

NOTE: On rear wheels only: align

grooves in rear wheel hub and axle.

Insert square key.

4, Replace washers and snap retaining dng securely in axle groove.

5. Replace axle cover.

NOTE: To seal tire punctures and prevent flat tires due to slow leaks, tire sealant may be purchased from your local parts

dealer. Tire sealant also prevents tire dry

rot and corrosion.

(Rear Wheel Only)

26

ENGINE

BATTERY

A, CAUTION:

Lead-acid batteries generate explosive gases. Keep sparks,

flame and smoking materials away from

batteries. Always wear eye protection when around batteries.

if your battery istoo weak to start the engine, it should be recharged. (See

"BATIERY" in the MAINTENANCE

section of this manual).

If "jumper cables" are used for emergency

starting, follow this procedure:

IMPORTANT: Your tractor is equipped

with a 12 volt negative grounded system.

The other vehical must also be a 12 volt

negative grounded system. Do not use your tractor battery to start other vehicles.

TO ATTACHJUMPER CABLES -

1. Connect each end of the RED cable to the POSITIVE (+) terminal of each battery, taking care not to short against chassis.

2. Connect one end of the BLACK cable to the NEGATIVE (-) terminal of fully charged battery.

3. Connect the other end of the BLACK cable to good CHASSIS GROUND,

away from fuel tank and battery.

TO REMOVE CABLES, REVERSE ORDER -

1. BLACK cable first from chassis and

then from the fully charged battery.

2. RED cable last from both batteries.

3. Disconnect BLACK battery cable then

RED battery cable and carefully

remove battery from tractor.

4. Install new battery with terminals in same position as old battery.

5. Reinstall terminal guard.

6. First connect RED battery cable to positive (+) battery terminal with hex bolt and keps nut as shown. Tighten securely.

7. Connect BLACK grounding cable to negative (-) battery terminal with remaining hex bolt and keps nut.

Tighten securely

8.

Close terminal access doors.

9.

Close hood.

Access

Door

_x

•

I_it

_rminal

Guard__--_

_

I I l -_,

Positive(Red)

Cable

' I I_'_ _'_Negarlve

"_

1/ (Black) Cable

=Posifi_

_+'

/l

_l_ /

=Negative"

(-)

TO REPLACE HEADLIGHT

LAMP

_,CAUTION:

When lit, the halogen lamps get extremely hot. Hold lamp assembly by the holder and do not touch the bulb.

1. Raise hood.

2. Disconnect harness from lamp

assembly.

3. Rotate counterclockwise and pull lamp assembly out of the hole in the backside of the grill.

4. Insert new lamp assembly and rotate clockwise to lock.

5. Reconnect harness to lamp assembly.

6. Close hood.

INTERLOCKS AND RELAYS

REPLACING BATTERY

Loose or damaged wiring may cause your

tractorto run poorly,stop running, or

prevent it from starting.

• Check widng. See electrical wiring diagram in the Repair Parts section.

TO REPLACE FUSE

_,CAUTION: Do not short battery

terminals by allowing a wrench or any

other object to contact both terminals at

the some time. Before connecting battery, remove metal bracelets, wristwatch bands, rings, etc.

Positiveterminal must be connected first to prevent sparking from accidental grounding.

1. Lift hood to raised position.

2. Remove terminal guard.

Replace with 20 amp automotive-type

plug-in fuse. The fuse holder is located

behind the dash.

TO REMOVE HOOD AND GRILL AS-

SEMBLY

1. Raise hood.

2. Unsnap headlight wire connector.

3. Stand in front of tractor. Grasp hood at

sides, tilt toward engine and liftoff of tractor.

27

4. To replace, reverse above procedure.

Hood

Headlight Wire ctor

ENGINE

Maintenance,repair,or replacementof the

emissioncontroldevicesand systems,which are being done at the customers expense,

may be performed by any non-roed engine repair establishment or indMdual. Warranty

repairsmust be performedby an authorized engine manufacturer's service outlet.

TO ADJUSTTHRO'n'LE CONTROL

CABLE

The throttle control has been preset at the factory and adjustment should not be

necessary. Check adjustment as de-

scribed below before loosening cable. If

adjustment is necessary, proceed as

follows:

1. With engine not running, move throttle control lever to fast position.

2. Check that swivel is against stop. If it is

not, loosen cable clamp screw and

pull cable back until swivel is against

stop. Tighten cable clamp screw securely.

TO ADJUST CHOKE CONTROL

The choke control has been preset at the

factory and adjustment should not be necessary. Check adjustment as de-

scribed below before loosening cable. If adjustment is necessary, proceed as

follows:

1. With engine not running, move choke control (located on dash panel) to full choke position.

2. Loosen knob and remove cover

assembly from air cleaner.

3. Choke should be closed. If it is not,

loosen casing clamp screw and move choke cable until choke is completely closed. Tighten casing clamp screw securely.

4. Replace air cleaner cover assembly

and tighten knob.

TO ADJUST CARBURETOR

Your carburetor is not adjustable. If your

engine does not operate propedy due to suspected carburetor problems, take your

tractor to an authorized service center for

repair and!or adjustment.

High speed stop is factory adjusted. Do

not adjust - damage may result.

IMPORTANT: Never tamper with the

engine governor, which is factory set for proper engine speed. Overspeeding the

engine above the factory high speed

setting can be dangerous. If you think the

engine-govemed high speed needs adjusting, contacta Sears or other quardied servicecenter,,which has proper equip-

ment and experience to make any

necessary adjustments.

Clamp S

Screw

I1_

28

storage at the end of the season or if the tractor will not be used for 30 days or

more.

_CAUTION: Never store the tractor with

gasoline in the tank inside a building

where fumes may reach an open flame or

spark. Allow the engine to cool before

storing in any enclosure.

TRACTOR

Remove mower from tractor for winter

storage. When mower is to be stored for

a period of time, clean it thoroughly, remove all dirt, grease, leaves, etc. Store

in a clean, dry area.

1. Clean entire tractor (See =CLEANING" in the Maintenance section of this

manual).

2. inspect and replace belts, if necessary

(See belt replacement instructions in

the Service and Adjustments section

of this manual).

3. Lubricate as shown in the Mainte-

nance section of this manual.

4. Be sure that all nuts, bolts and screws are securely fastened.

Inspect moving parts for damage, breakage and wear.

Replace if necessary.

5. Touch up all rusted or chipped paint surfaces; sand lightly before painting.

BATI'ERY

• Fully charge the battery for storage.

• After a period of time in storage, battery may require recharging,

• To help prevent corrosion end power

leakage during long periods of storage,

battery cables should be disconnected and battery cleaned thoroughly (see

"TO CLEAN BA11-ERY AND TERMI-

NALS" in the Maintenance section of this manual).

• After cleaning, leave cables discon-

nected and place cables where they cannot come in contact with battery terminals.

• If battery is removed from tractor for

storage, do not store battery directly on concrete or damp surfaces.

ENGINE

FUEL SYSTEM

IMPORTANT: It is important to prevent

gum deposites from forming in essential

fuel system parts such as carburetor, fuel hose, or tank dudng storage. Also,

29

expedance indicates that alcohol blended fuels (called gasohol or using ethanol or methanol) can attract moisture which leads to separation and formation of acids dudng storage. Acidic gas can damage the fuel system of and engine while in storage.

1. Drain the fuel tank.

2. Start the engine and let it mn until the fuel lines and carburetor are empty.

• Never use engine or carburetor cleaner

products in the fuel tank or permanent

damage may occur.

• Use fresh fuel next season.

NOTE: Fuel stabilizer is an acceptable alternative in minimizing the formation of

fuel gum deposits during storage. Add

stabilizer to gasoline in fuel tank or storage container. Always follow the mix

ratio found on stabilizer container. Run

engine at least 10 minutes after adding

stabilizer to allow the stabilizer to reach the carburetor. Do not drain the gas tank

and carburetor if using fuel stabilizer.

ENGINE OIL

Drain oil (with engine warm) and replace

with clean engine oil. (See "ENGINE" in

the Maintenance section of this manual).

CYLIN DER(S)

1. Remove spark plug(s).

2. Pour one ounce of oil through spark plug hole(s) into cylinder(s).

3. Turn ignition key to "START" position for a few seconds to distribute oil.

4. Replace with new spark plug(s).

OTHER

• Do not store gasoline from one season

to another.

• Replace your gasoline can ff your can

starts to rust. Rust and/or dirt in your

gasoline will cause problems.

• If possible, store your tractor indoors

and cover it to give protection from dust

and dirt.

• Cover your tractor with a suitable protective cover that does not retain

moisture. Do not use plastic. Plastic cannot breathe which allows conden-

sation to form and will cause your tractor to rust.

IMPORTANT: Never cover tractor while

engine and exhaust areas are still warm.

PROBLEM

Will not start

Hard to start

CAUSE CORRECTION

4.

5.

6.

7.

t. Out of fuel.

2.

3.

8.

9.

Engine not "CHOKED" properly.

Engine flooded.

Bad spark plug.

Dirty air filter.

Dirty fuel rifler.

Water in fuel.

Loose or damaged wiring.

Carburetor out of adjustment.

10.Engine valves out of

adjustment.

1. Fill fuel tank.

2. See "TO START ENGINE" in Operation section.

3. Wait several minutes before

attempting to start.

4. Replace spark plug.

5. Clean/replace air filter.

6. Replace fuel filter.

7. Drain fuel tank and carburetor, refilltank with fresh gasoline and replace fuel filter.

8. Check all widng.

9. See "To Adjust Carburetor"

in Service Adjustments section.

10.Contact a Sears or other qualified service center.

1. Dirty air filter.

2. Bad spark plug.

3. Weak or dead battery.

4. Dirty fuel filter.

5. Stale or dirty fuel.

6. Loose or damaged wiring.

7. Carburetor out of adjustment.

8. Engine valves out of

adjustment.

1. Clean/replace air filter.

2. Replace spark plug.

3. Recharge or replace battery.

4. Replace fuel filter.

5. Drain fuel tank and refill with fresh gasoline.

6. Check all wiring.

7. See "To Adjust Carburetor_in

Service Adjustments

section.

8. Contact a Sears or other qualified service center.

Engine will not turn over

1; Brake pedal not depressed.

2. Attachment clutch is

engaged.

3. Weak or dead battery.

4. Blown fuse.

5. Corroded battery terminals.

6. Loose or damaged wiring.

7. Faulty ignition switch.

8. Faulty solenoid or starter.

9. Faulty operator presence swflch(es).

1. Depress brake pedal.

2. Disengage attachment clutch.

3. Recharge or replace battery.

4. Replace fuse.

5. Clean battery terminals.

6. Check all wiring.

7. Check/replace ignition

switch.

8. Check]replace solenoid or starter.

9. Contact a Sears or other

qualified service center.

iEngine clicks but

1. Weak or dead battery.

NIIInot start 2. Corroded battery terminals.

1. Recharge or replace battery.

2. Clean battery terminals.

3. Loose or damaged wiring.

3. Check all wiring.

4. Faulty solenoid or starter.

4. Check]replace solenoid or starter.

"oss of power

1. Cutting too much grass]too 1. Set in "Higher Cut" position/ fast.

reduce speed.

2. Throttle in "CHOKE"

position.

2. Adjust throttle control

30

TROUBLESHOO_NG CHART

PROBLEM

LOSSof power

(continued)

CAUSE

3. Build-up of grass, leaves and trash under mower.

4. Dirty air filler.

5. Low oil leveVdirty oil.

6. Faulty spark plug.

7. Dirty fuel filter.

8. Stale or dirty fuel.

9. Water in fuel.

10.Spark plug wire loose.

t 1.Dirty engine air screen/fins.

12. Dirty/clogged muffler.

13.Loose or damaged wiring.

14. Carburetor out of adjustment.

15.Engine valves out of

adjustment.

CORRECTION

3. Clean underside of mower housing.

4. Clean/replace air filter.

5. Check oil level/change oil.

6. Clean and regap or change spark plug.

7. Replace fuel filler.

8. Drain fuel tank and refill with fresh gasoline.

9. Drain fuel tank and carburetor, refill tank with

fresh gasoline and replace

fuel filler.

10. Connect and tighten spark plug wire.

11. Clean engine air screen/ fins.

12.Clash/replace

muffler.

13.Check all widng.

14. See "To Adjust Carburetor"

in Service Adjustments section.

15.Contact a Sears or other qualified service center.

Excessive

vlbr_Ion

1. Worn, bent or loose blade.

2. Bent blade mandrel.

3. Loose/damaged part(s).

1. Replace blade.

Tighten blade boll.

2. Replace blade mandrel.

3. Tighten loose part(s).

Replace damaged parts.

Engine continues to run when operator leaves seat with attachment clutch engaged

Poorcut-uneven

1. Faulty operator-safety

presence control system.

1. Check widng, switches end

connections. If not corrected

contact a Sears or other qualified service center.

Mowerbladeswlll not rotate

1. Wom, bent or loose blade.

2. Mower deck not level.

3. Buildup of grass, leaves, and trash under mower.

4. Bent blade mandrel.

5. Clogged mower deck vent from build-up of grass, leaves, and trash around mandrels.

1. Obstruction in clutch mechanism.

2. Worn/damaged mower drive belt.

3. Frozen idler pulley.

4. Frozen blade mandrel.

1. Replace blade. Tighten blade bolt.

2. Level mower deck.

3. Clean underside of mower housing.

4. Replace blade mandrel.

5. Clean around mandrels to open vent holes.

1. Remove obstruction.

2. Replace mower ddve bell.

3. Replace idler pulley.

4. Replace blade mandrel.

31

TROUBLESHOOTING CHART

PROBLEM

CAUSE

Poor grass discharge

CORRECTION

1. Engine speed too slow.

2. Travel speed too fast.

3. Wet grass.

4, Mower deck not level.

5. Low/uneven tire air pressure.

6. Worn, bent or loose blade.

7. Buildup of grass, leaves and

trash under mower.

8. Mower drive holt worn.

9. Blades impropedy installed.

lO.Improper blades used.

11.Clogged mower deck vent holes from buildup of

grass, leaves, and trash

around mandrels.

1. Place throttle control in

=FAST" position.

2. Shift to slower speed.

3. Allow grass to dry before mowing.

4. Level mower deck.

5. Check tires for proper air

pressure.

6. Replece/sharpen blade.

Tighten blade bolt.

7. Clean underside of mower housing,

8. Replace mower drive holt.

9. Reinstall blades sharp edge down.

10. Replace with blades listed in this manual.

It.Clean

around mandrels to open vent holes.

-leadllght(s) not working

'if so equipped)

1, Switch is "OFF".

2. Bulb(s) or lamp(s) burned

out.

3. Faulty light switch.

4. Loose or damaged wiring.

5. Blown fuse.

1. Turn switch "ON".

2. Replace bulb(s) or Lamp(s).

3. Check/replace light switch.

4. Check widng and connections.

5. Replace fuse.

Battery will not

charge

1. Bad battery cell(s).

2. Poor cable connections.

Loss of drive

3. Faultyragulator

(it so equipped).

4. Faulty altornaton

1. Freewheel control in

"disengaged"

position.

2. Motion drive holt worn,

damaged, or broken.

3. Air trapped in transmission dudng shipment or servicing.

Englne"beckflrea" 1. Engine throttle control not whonturnlng engine

"OFF"

set at "SLOW"

position for 30 seconds before stopping engine,

1. Replace battery,

2. Check/clean all connec-

tions.

3. Replace regulator.

4. Replace alternator.

1. Place freewheel control in

"engaged" position.

2. Replace motion drive holt.

3. Purge transmission.

1. Move throttle control to

"SLOW" position and allow to idle for 30 seconds before stopping engine.

32

SCHEMATIC

TRACTOR - - MODEL NUMBER 917.272261

-;LIl ll6

8AT'_FIY

-

I

/r_7 tl

I ....... L= ,-- --O

O---

I L_

"

SEATSW_CH

B _

P---_F_

(NOT OCCUf_FcD)

E

_._._d_o___n

_TO,C,_^GEDI_

ELECTRIC CLUTCH

85 86

_UE

F_

sOLENOID

(IF SO EQUIPPED)

[

1

_1_o

SvST_ OUTp_

IGNmON

SWFrCH

_

uGms

F,,

GFC

REMOVABLE

CONNECTIONS

NON-REMOVABLE

CONNECTIONS

WIRING INSULATED CUPS

NOTE: iF WIRING INSULATED CLIPS WERE REMOVED FOR

SERVICING OF UNIT, THEY SHOULD BE REPLACED TO

p ROPI-_F'J-Y SF_CURE YOUR WIRING.

H

DA

ELECTRICAL

TRACTOR - - MODEL NUMBER 917.272261

\

4O

|l

34

29

i i

ELECTRICAL

TRACTOR -- MODEL NUMBER 917.272261

KEY PART

NO, NO.

33

40

41

42

43

45

46

50

55

79

81

90

91

92

9_

12

16

21

24

25

26

1

2

8

10

11

27

28

29

30

175447

178451

71110408

131563

178861

175548

175549

178461

17490508

175448

109748X

176717

176730

176733

176732

163465

74760412

7603J

145211

150109

145769

153664

175449

886(_

146148

175158

73510400

145491

160784

175442

DESCRIPTION

Battery

Bolt, Hex 1/4-20 x 3/4

Tray, Battery

Bolt, Btr Front 1/4-20 x 7-1/2

Holddown BattePJ Front Mount

Nut, Push Nylon Battery Front 1/4

Switch Interlock Push-in

Harness, Ught

Cable, Battery

Cable, Battery

Fuse

Nut Keps Hex 1/4_20 UNC

Cable, Ground

Switch, Seat

Switch, Ignition

Key

Harness, Ignition

Bo_tFin Hex 1/4-20 Unc x 1/2

Cover, Terminal

Solenoid

Ammeter

Houtmeter

Switch Pro

Screw Thdrol 5116-18 x 1/2

Lamp and Holder Asrn

Relay Asm

Clamp Back Amp Gauge

Washer Lock Amp Gauge

Nut Amp Gauge

C'an_

NOTE: All component dimensions given in U.S. Inches

1 inch = 25.4 rnrn

35

CHASSIS AND ENCLOSURES

42

TRACTOR - - MODEL NUMBER 917.272261

CHASSIS AND ENCLOSURES

KEY PART

NO.

NO.

DESCRIPTION

23

25

26

28

13

14

17

18

20

1

2

3

9

11

174619

176554

Chassis

D_awhel

171_60612

Screw, 5/8-18 x 3/4

172542X418 Das_

174996

Panel, Dash, LH

179174X010 Panel, Dash, RH

17490608

172540X615 Hood Assembly

126938X

156437

Bumper Hood

Plate Battery

124028X Bushlng Snap

19131312 Washer 15//32 x 13/16 x 12 Gauge

$TD5414.Ti' Locknut, Hex, with Insert 3,/9-16 UNC

174945X418 Grille

29

30

31

37

38

42

43

58

174944X418 Llghtbox Dual

175692X615

Fender/Footrest

139976

17490508

175710

Bracket, Fender/Suppod

Screw, ThdroL 5/16-18 x 1/2 TYT

Brachet Asm Pivot Mower Rear

172545X599 Lens Lh

172544X599 Lens Rh

174993 Duot Hood

60

64

STD533707

Bolt Rdhd Sqnk 5/8-16 UNC x 3/4

174997 Dash Lower

74 STD541437 Nut CrownJock3/8-15 UN C

142 175702 Plate Reinforcement

143 154966

144

175582

145 156524

154 174679

155 174680

Bracket Swwbar Chessls

Bracket Footrest

Rod Pivot Chassis/Hood

Bracket Dash Rh

Bracket Dash Lh

156 163805

157 163806

158

1_037

Striker Plate

Magnet YTGT

Parking B_ake Bkfl

159 155123X418 Cuphstder Stl BIk

166 164863 HWHDH:-Lo. #13-16 x 3,/4

206 170165 Bolt Shoulder 5/16-18

207 17670508

2Ce 17000612

212 174988

Screw Thdrol 5/16-18 x 1/2

Screw Hexwsh Thdr 3/8-16 x 5/4

Bracket Pivot Hood

215

172543X615

Bampe_

NOTE: All comp_'_ent dimensions given Ln U.S. Inches

1 inch = 25.4 mm

37

GROUND DRIVE

96

241

I

74

26 26

_32

30

38

SS

GROUND DRIVE

TRACTOR - ° MODEL NUMBER 917.272261

9

15

16

17

32

33

34

35

27

28

29

30

36

37

19

20

21

22

24

25

26

47

48

49

50

51

38

39

40

41

42

52

53

55

56

57

59

61

62

63

65

66

74

75

KEY PART

NO.

1

NO.

DESCRIPTION

73680500

105710X

105709X

17060616

140294

169691

17060612

123533X

175417

10040700

154778

137057

121749X

......

TranSaXle (See Breakdown)

174367

74490544

73800500

126197X

Hydro gear Model 323-0510

Clutch Ealc

Bolt Hex Flghd 5/16-18 Gr 5

Nut LockHexW/Ins

Washer 1-I/20D

5116-18Unc

x 15/32 ID x

73800600

173937

250

NutLockHexW/Wsh

BoltHex7/16-20x4xGr

3/8-16Unc

5-1 5

175G36X505

KnobCustomControlCrulse

175896 Rod, Brake

73350600

106888X

19131316

Nut, Hex Jam 3/8-16 uric

Sqheg, Brake Rod

Washer

76C_0412

175798

Pin Cottar 1/8 x 3/4 CAD

Rod, Parking Brake

175799X505 KnobBrakeParking

169592 Bracket, Transaxle

74760512

72140506

175578

120183X

19211616

1572H

Bolt HexHd 5/15-18Uncx3/4

Bolt Rdhd Sqnk 5116-18 Unc x 3/4

Shalt, Foot Pedal

Beanng, Ny!on

Washer

Pin, ROll

165938

74760648

175461

175556

19131312

127783

154407

123_O5X

74760624

73ro_o00

Palley, Composrte, Flat

Bolt Fin Hex 3/8-16 Unc x 3

Spacer, Split

Keeper, Belt Id]er Flal

Washer 13132 x 13/16 x 12 Ga

Pulley, Idler, V-Groove

BerlcrankClutch Grnd Drw SI1

Retainer, Bolt

BOlt

NutCrown_ock 3/8-16UNC

Nut, Crownlock 3/16-18 Unc

LinK,Clutch

Spring. Return, Clutch

Screw 3/8-16 x I 0

V-Belt, Ground Ddve

Keeper, Center Span

Screw 3/8-16 x 3/4

Cover, Pedal

Pulley, Engine

Washer

Keeper BertEngine

Spacer, Axle

Washer 25/32xl-1/4x16Ga.

KEY PART

NO, NO.

DESCRIPTION

76

77

78

89

90

95

12000001

E-Ring

123583)( Key, Square

121748X Washer 25/32 x 1-5/_ x 16 Ga.

174901X418 Console, Shin

124346X

175899

Nut SelI-Thd Wslphd 1/4Zinc

Rod Bypass

96

4497H

116 72140608

120 73_00600

150 175456

151 19133210

21_ 72110612

212

145212

214 174735

215 175646

216 175647

217 174737

218

'_74713

Retainer Spring 1" Zinc/Cad

BoltRDHDSQNK3/8-16Uncx1

NulLockFIg3/8-16Unc

SpacerRetainer

Washer 13/32 x 2 x 10 Ga.

Bolt Cart Sh 3/8-18 x 1-1/2 Gr 5

Nut HexFlange Lock

Link Transax_e

Cover Pedal Forward

Cover Pedar Reverse

PedalReverse

Arm Conti'ol Pedal Reverse

219

174839

220

174711

221 72140606

222

73680700

223 174840

224

174736

225 174712

226 174902

227 174710

228 171873

229 176451

230 17060512

231

174573

232

175570

233 174856

234 174858

235 174857

236 128903

237 170165

238 175807

239

17490508

240 175610

241 73.9_O400

242 74780412

243 178289

244 17060508

Brackel Fresl PdlCtrl

Arm Control Pedal Fon,/ard

Bolt Pivot Spacer

CamReversePodalLT

Bolt Shoulder 5/16-18

Washe_ Serrated 5/16 x 75

Screw5/15-18

Strap Torque

Actuatar Cruise Disengage pawl Control Cruise

LeverControlCrUlSe

Sector Control Cruise

BOltSheulder 3/8-16 Unc 1/44

Bclt Shoulder 5/16-18

Arm Mtg Cruise Sector

Screw Thdrol 5116 x 1/2

Spnng Return Cruise Control

Nnt Centellock I/4-20 Unc

Bolt Fin Hex 1/4-20 Unc x 3/4

Bracket Anti-RotatJonCVX

Screw 5/15.18 x 1/2

Hyd

Brackel Mlg Pedal Control

Bolt Rdhe Sqnk 3/8-16 Unc x 3/4

Nut Crownlock 7/15.14 Unc

WasherNylon11/16JDx

Pedal Foesarcl

060

NOTE All component dimensions given In U S inches

1inch=254mm

39

STEERING

TRACTOR

ASSEMBLY

i

,

J'22_222 "-.

,

/ •

,

I_42 z_ ii

II

17

S;'

4O

STEERINGASSEMBLY

33

34

35

68

71

72

82

87

88

91

43

46

65

67

36

37

38

4O

41

42

KEY PART

NO.

NO.

1

2

3

4

5

6

8

10

11

12

13

15

17

29

DESCRIPTION

175139X418 Steedng Wheel

172393

Axle Axsembly

169840 Spinde Assembly, L H.

169839

6266H

121748X

12000029

175121

_51137

73940800

Spindie Assembly, R.H.

Bearing, Race, Thrust, Hardened

Washer 25/32 x 1-5/8 x 16 Gauge

Ring, KIIp

Dra_nk

Washer, Lock

Nut Hex Jam Toplock 1/2-20 Unt

136518

145212

177883

17060612

170162

19111216

ST[_51131

73540500

Spacer Nrg AXle Front

Nut Hexflange Lock

Shaft Assembly, Steering

Screw, 3/8-16 x 3/4

Rod, Tie

Washer 11F32 x 3/4 x 18 Ga.

Washer Lock _

Spr. 5/16

Crowdiock Nut 5./16-24 Unf

1551(;6

152927

Bushing, Steedng

Screw

175140X418

Insert, Steering Wheel

SI_541537

Nut Lock Center 3/8-24 Unf

159945 Adaptor, Steedng Wheel

174530X415 Boot, SteedngShag

121749X Washer 25/32 x 1-1/4 x 16 Gauge

121232X

160367

72140618

169827

Cap, Spindle

Spacer Brace Axle

Bolt Rdhd Sq 3_-15

Axle, Br_ce

UNC x 2-I/4

175146

19182411

169835

173956

175118

175553

SteedngAsm

Washer 9/16 Id x 1-1/2Od 11 G Zin

Bracket Susp Chassis Front

Washer Flat .781 x 1-1/2 x ,14

Bntt Shoulder 7/I 6-20 Unc

Clip Steedng

NOTE: All component dimensions given In U,S. inches

1 inch = 25.4 rnm

41

ENGINE

TRACTOR - - MODEL NUMBER 917.272261

102 27

31

26

32

17

34

33

'

17

39

33

29

OPTIONAL EQUIPMENT

Spark Arrester

23

42

ENGINE

TRACTOR - - MODEL NUMBER 917.272261

KEY PART

NO, NO, DESCRIPTION

1

3

4

5

6

7

8

10

13

14

16

17

23

25

26

27

29

31

73_0600

150927

137180

157103

32

33

34

37

38

39

45

161696

123487X

106082X

8543R

148315

109227X

17000612

100405(;0

72

81

71070512

73510400

102 164863

175437X505 Co_roI, Throtle

149723

Engine, (See Breakdown) B&S Model Number

445777-0154-Et

Muffler

159955

16(To89

138129

171877

Pipe Exhaust Lh

Plpa Exhaust Rh

C%amp

Bdt 5/16-18 Unc x 3/4

162797X431

Shield Heat

165391 Gasket

148456

11050600

17490624

(See En_ne Breakdown)

Tube Drain Oil Easy

Washer, Lock, ExtemaJ Tooth 3/8

Screw Thdrol 3/8-16 x 1-1/2

169837 Shield, Browning / Debbe Guard

175440X505 Cheke Contro_

Nut, Keps 3/8-24 Urff

Screw#10-32

Kit, Spark Arrestor

Tank Fuel

CapAsmFuel

Cla,mp, H(_e

Pad, Spacer

Llne,Fu_

Plug Drain Oil Easy

Pad, idler

Screw Hexwsh Their 3/8-16 x 3/4

Washer Lock 5/18

Screw Hex Cap 5/18-18 x 3/4

Nut Kepa Hex 1/4-20 UNC

ScrewHwhdH.-Lo#13016x3/4

NOTE:AIIcomponentdimensior_gtvenin

1 inch = 25.4mm

U.S. Incbes

43

SEAT

TRACTOR

ASSEMBLY

KEY PART

NO.

NO.

7

8

5

6

3

4

1

2

9

10

11

12

13

175134

14_o51

71110616

19131610

145006

S]_o41437

124181X

17000616

19131614

174894

177857

121246X

121248X

DESCRIPTION

Seat

Bracket, Pivot, Seat

Bolt

Washer 13i32xlx10Gauge

Clip, PusPPIn Hinged

Not

Spdng, Seat

Screw 3/8-16 x 1-1/2

Washer 13/32 x 1 x 14 Gauge

Pan, Seat

Knob Seat

Bracket, Switch Mounting

Bushing, Sr,_p

KEY PART

NO.

NO.

19

21

22

24

14

15

16

17

25

DESCRIPTION

7_T_0412

12124_X

123740X

123979X

127018X

Bolt, Carhege 1/4-20 x 1-1/2

Spacer, Split

Spi_j

Locknot, Flange 1/4Grade5

124238X

171852

Cap Spdng Seat

Bolt, Shoulder _16-19UNC

STD641431 Not

19171912

Washer 17/32 x 1-3/16 x 12

Gauge

Bolt, Shoulder 5/16-18 x ,_

NOlFE: AJlcomponent dimensions gt,,_n in U.S. _nches

1 inch = 25.4 mm

44

DECALS

1\

13

TRACTOR -- MODEL NUMBER 917.272261

18

18

\

15

1 10

16

12

9

KEY PART

NO.

NO.

3

4

1

2

6

9

10

11

12

13

14

15

16

18

177888

174969

177909

177910

13_644

177975

156439

178482

146046

177890

175291

177258

138047

177913

14

DESCRIPTION

Decal, Hood/Seat

Reflector L.H,

Decal, Hoed, R.H.

Decal, Hood, LH.

Decal, Cuslomer Maintenance

Decal, Dash Lwr

Decal, Fender Darlger

Decal, Desk Heaw Duty

Decal, V-Selt Drive Schematic

Decal Stlg Wheel

Decal, V-Belt Sehematlc

Decal Replc

Decal, Batte W Diehard

Decal, Panel Side

WHEELS &TIRES

--

--

- -

-°

--

20

21

22

23

24

- -

KEY PART

NO.

NO.

DESCRIPTION

149516

177889

174970

177955

178455

138311

Decal, Bait ei_ DngriPsn Eng

Decal, Grille

Reflector RH

Decal, Fender Oper Cruise

Decal, Deck Caution

Decal, Lilt Handle

174998X418 Pad Footresl LH

175542X418 Pad Footrest RH

169210

Decal, By Pass Lt Hydro

179175

179176 Owner's Manual, Spanish

,,

5

6

7

3

4

1

2

KEY PART

NO.

NO.

8

9

10

11

--

59192

65139

177750

59904

DESCRIPTION

Valve Cap, 13re

Stern, Valve

Tire, Frc_t

Tube, FrOlllTire

(Not Provided, Service Item Only)

106732X417 Rim, Front

278H Fling, Grease (Front Wheel Only)

904_H Bearing, Flange (FrOnt Wheel

De_

106108)(417 Rim, Rear

177751 3Gre,Rear

7152J Tube, RearTire

(Not Provided, Service Item Only)

104757X417 Cap, Axle

144334 Sealant, Tire 10 oz.

NOTE: All component dimensions given In U.S. inches

1 inch = 25.4 mm

45

LIFT

TRACTOR--

ASSEMBLY

37

38

40

36

46

LIFTASSEMBLY

KEY PART

NO.

NO.

20

31

3_

36

37

38

40

41

49

51

52

53

54

4

5

6

1

2

3

7

11

12

13

15

16

17

18

176263

159476

178981

12(X](]0(_

19211621

120183X

175830

175370

175371

49,3gM

175562

73350800

175689

73800800

163552

176205

175994

155097

123_35X

17060516

19112410

155098

145212

19171416

175378

175802

175560

DESCRIPTION

Plunger Assembly

Shaft Assembly, UIt

Pin, Groove

E-Flng

Washer 21/32 x 1 x21 Gauge

Bearing, N/ton

Grip, Handle, RLIted

Link, Lift, L.H.

Link, Lift, R.H.

Retainer Spdng

Plate Asm Suepenslon FTont

Nut Jam Hex 1/2-13 Unc

TrtJnnlonFro_t Susp.

Nut Lock w/Wsh 1/2-13 Uric

Retainer Spdng

Trunion Sups. Arm.

Nut Lift Link 7/16-20

Pdinter Height Indicator

Plug Hdie

Screw 5/16-18 x 1

Washer 11/32 x 1-1/2 x 10 Ga

indicator Height Silt

Nut Hex/Large Lock

Washer 17/32 x 7/_ x 16 G&

Arm Suspension Rear LH

Arm Suspension Rear RH

Pin Flange

NOTE: All component dimensions given In U.S. inches

1 inch = 25.4 mm

47

MOWERDECK

112

$

21

47

48

MOWERDECK

TRACTOR - - MODEL NUMBER 917.272261

KEY PART

NO.

NO,

24

25

26

27

28

2Q

18

19

20

21

14

15

16

17

30

31

3_

33

05

1

3

5

6

8

11

13

37

05

42

43

45

46

47

48

49

50

52

54

DESCRIPTION

174348

138017

493_M

130532

174366

173G20

174360

DeckWeldrnent Mower 48

Bracket Asm., Sway Bar

Retainer Spdng

Arnk Suspension, Rear (Sway Baz)

Bolt 7/16 Asm. Blade

Blade

Sheft Mandrel Asm. Gre_able

174358

110485X

174493

72110610

72140505

132827

174378

73680500

Housing Maz_drel

Beadng, Ball, Mandrel

Stripper Mandrel Deck

Butt RDHD Sq Neck 3/8-16 x 1.25

B_t, Caldage 5/t6-16x5/8

Bolt, Hex Hd, Shoutder 5/16-18

Baffle, Vodex Mower

Nut, Crownlock 5/16-18 UNC t 05304X

178102

t 10452X

Cap, Sleeve

Spring,Torsion

Nut, Push

174346X426 DeflectarShleld

19111016

131491

Washer 11/32 x 5/8 x 16 Ga.

Rod,Hinge

157722

129963

177865

178342

19131316

Screw, Thdroll Washer He_l

Washer, SpecerMowerVented

Pulley, Mandrel

Nut, Fig. TOpLLOCkCntr. 9/16

Wa.sher 13/32 x 13/16 x 16 Ga.

173437

174375

165723

174373

174343

137729

174369

174368

73680500

Pulley, Idler, Flat

Pulley, Idler, Driven

Spacer, Retainer

Arm, ldlerSecc_da W

Cover, Mandrel Deck

Scl_w, Thdro_l. 1/4-20 x 5/8

V-Belt, M ower, Secondap/

V-Belt, Mower, Primaw

Nut, Crownlcck 3/8-16 UNC

72110612

175620

74780616

Bolt, Caw. 3/6-16 x 1-1/2 Gr. 5

Pulley Idler Flat

Bolt Fin Hex 3/8-16 x 1

KEY PART

NO.

NO.

DESCRIPTION

55

56

57

72

91

_

94

72140608

155986

156941

19131312

175384

73800600

176005

95

97

98

99

175996

130943

174370

1_

105 72110616

107 175294

105 72110404

109 73680400

110 175016

112 174387

113 7211(}505

114 174384

115 174605

116 137644

117 174873

118 73930600

119 19121414

121 174371

122 174606

126 174372

130 17060616

132

17060612

--

175312

- 174356

Bdt Rdhd Sqnk 3/8-16 x 1

Bar Prd A_.

Pin Head Rivet

Waaher 13/32 x 13/16 x 12 Ga.

Bracket Asm Nosemller LH

Nut Lock Hex w/Ins. 3/8-16

Noseroiler

Bracket Asm Noserutler RH

Washer Hardened

Spdng PdmaryDdve

Pulley ktler'V"

BoltRDHDSqnk3/8-16UNCx2

Baffle Vac Edge Mower

Bolt Carr.

Nut Crowrdock 1/4-20

Arm Spring Seconpa W

Unk Tension Reltef Lever

Bon Cam 5/16-18 x 1

TensionAsmReliefLever

ArrnSpdngTenstonRetief

Bo;t,Shoulder

Gauge Wheut

Nut. Centedock 3/6-16UNC

Washer 3/8 x 7/6 x 14 Ga.

Spdng Secondary Drive

Bushing Pivot Tension Relief

Arm. Idler, prima W Deck

Screw 3/8-16 x 1.0

Screw Thdrut 3/8-16 x _/4

Deck Complete (Std. Deck- Order separately rnulcher plate and gauge wheel components Key

NOS.101-106 and 116-118)

Mandrel Asm, Service (Includes

Key Nos. 13-15)

NOTE: All component dimensions given in U.S. inches

1 Inch = 25.4 rnm

49

Aj129

128

88 x(_

, :0

_0

mmO

Zrm=_

:o_O cam

_a-n

h)

I0

KEY PART

NO.

NO,

170405

170406

142977

142978

150798

170407

170408

142883

142882

142887

170410

170362

17G363

178781

150771

170365

170366

170367

170368

170369

17G370

170371

170389

142991

170_90

1713G91

170392

150792

150793

150809

170393

170.394

170395

170396

196797

170397

170_98

170_99

170400

170401

170402

170403

170404

170_51

170_52

170353

170354

169898

170355

170356

170_57

170358

170_59

17G360

169870

170361

169969

142892

170411

170412

3_

33

34

96

36

37

38

39

40

41

42

43

44

45

46

47

48

49

50

51

52

16

24

27

28

29

30

17

18

19

23

31

53

54

55

56

57

58

59

96

61

96

11

12

13

14

7

8

9

10

3

4

1

2

5

6

64

65

68

TRACTOR - - MODEL NUMBER 917.272261

HYDRO GEARTRANSAXLE - - MODEL NUMBER 323-0510

DESCRIPTION

Main Housing, Assembly

Side Housing, Assembly

Cent er Section, Assembly

Swashplate, Trunlon Machlned

Block - Assembly

Sealant 10.50z

Hex Flange Screw 1/4-20 X 1.25

Stud, 5/16-24 Hex Double End

Shelf, Input

Ring- Retolning

Spacer

Ring-Retaining

Seal, Lip .67 X 1.58 X .276

Ball Srg 17mm Id X 40ram Od X l_'nrn

Hex Flange Head Screw 5/16-

24)(0.75

Lip Seal 18 X 32 X 7

Ann, Conlrol

Bearing, 30x52x13 Thruef

Check Plug Assembly, Washer

Shaft. Motor

Gear- Pinion, 131

101]48t Gear

Gear, 101 Jackshag

601 Bull Gear

Sleeve Bearing .75 X 1.575 X

,625

SleeveBea dng (Outboard)

.75xl.75Ox.625

Washer, 3/4 Id X 1-1/20d X .13

"_k

Lip Seal Axle Seal

Shaft, Axle .75 X 11.39(Key,R.H.)

Shaft, Axle .75 X 18.99 (Key, LH.)

Mitor Gear (Splined)

Miter Gear 15t (0,5 Id)

Shaft

Ring, Spiral Retaining

Pin, Jackshaft

Magnet,Ring

Spring, Bypass

Hydro Mtg Screw 3/8-24 X 2.5 Lg

Filter

Base, Filter

Actuator, Bypass

Rod_ Bypass Actuator

Arm, Bypass

Retolning Ring .250 ExtemaJ

Seal, Lip .741 X .250X

.250Tc

Fiat Washer, 5/81d x 1.00d

x .96

i'_k

Refalning Ring

Beadng, Center Sock

Spring - Hdllcef Compression

Washer

20w-50 og

Srake Ycke

Rotor, Brake

Brake Puck

Puck Plate

Brake Actuating Pin

Hfhcs 1/4-20x2 W/

Patch,SpeclalFlange

Bolt, 1/4-20 X I W/Patch

Spacer

Spring, Brake Arm Bias

51

KEY PART

NO.

NO.

DESCRIPTION

91

82

90

93

94

96

83

84

85

87

88

72

73

74

75

76

77

78

79

80

67

68

69

70

71

170413

178782

170415

170416

170417

170418

142884

170419

170420

170421

170422

142969

142980

150778

170423

170424

161168

170425

170426

142917

170429

170430

170431

178783

178784

96

97

178786

178787

96

96

178789

178792

100 178793

101 178794

102 178795

103 178796

107 170432

108

170433

109 170434

111 170435

113 170437

114 178797

116 170438

117 178799

119 170439

120 170440

121 170441

122 170442

123 178800

124 170444

125 170445

126 170446

127 170447

128 173165

130 178802

131 178803

132 178804

133 1796(_

134 178808

900 173839

So,-Hd. Beft 5/16-24.Ribbed

Arm, Brake

Slotted Hex Nut 5/16-24

Coger Pin 3/32 X 3/4

Compression Spring Brake AnS-

Drag

Washer, Ht .5 LD. X 10,D.

X

.032

Flat - Washer 11/32 I.D. X 7/80d

Oil Seal .625 X 1.0 X .25

Check plug Assembly, .027,

Washer

Stud, 5/16-24 Fdc_on Pack

Puck, .330 X 1,50 X .0975

Spring, Hellca[Comp

Spacer

Hex Lock Nut 5/16-24Unjf (Nyton

Insert)

Wedge, Friction Pack

Clip, Washer .316x1.SOx.1046

(Rated)

Pin, Standard Headless

Figing, 5/16 See 5/32 Tude

Hose, Expansion Tank

Cap - Poppet Valve

Bolt, Self Tapping 10-32 X 1/2 puck, Inner Wedge

Spring CIlp- Housing Thrust

Searing, Ball

Screw, Socket Head Cap 5/16-

24X1-1/2

Spacer, Locating

Screw, SFHCS 5116-18 X1

ArmRefurn

Puck, Adjusting

Washer, .24 ID X 1.60 OD X .239

Spdng, Extension

Spacer .260 ID X .560 OD X .870

Bracket, Torque

Deflector

Washet, Moto_Sh_dt

.711dxl,15odx.030thk

Ping, Sae #6

O-Ring .07 X .301 I.D.

Bracket. Support Expansion Tank

Spring

Silicon Sponge

Pin, Spdng

Fan, 7 In.

Pulley

Hex Lock Nut 1/2-20 (Nylon Ins.)

Washer, Ee[[eville

Bert Keeper

Center Secgon*FUter-Bypass Asm.

Filtor Assembly

Fan - Pulley Service/_sembly

Seal - O-Ring KJt

Kit, Expansion Tank

Stud BPJI

Bracket, Cruise Damper

Hex Nut 5/16-18 NC

Damper

Washer, Helical Spring Lock 5/16

Transaxle Complete

NOTE: A9 component dimensions given in U.S. inches

1 inch = 25.4 rnm

BRIGGS & STRATI'ON ENGINE-MODELNUMBER445777 TYPE NUMBER 0154-E1

52

BRIGGS

TRACTOR

ENGINE-MODEL

i

_., 808_1:0_T7

3., li_l."

36. P_'_IIJ

I

I

1029 1022

_ _

7

211_

914,, =,0_ _63s_'

121 CARBURETOR OVERHAUL Ki'l

51_

117"

_,w

6i6U s -

"

1123_ 276_

104 _

987@

977 CARBURETOR GASKET SET

672(_

1123_) 1124_

150t,YJ 987@

6330

_..

1123_

160_

117"

|

/

37

1127_

276o

53

TRACTOR - - MODEL NUMBER 917.272261

BRIGGS& STRA'I"FONENGINE-MODELNUMBER 445777TYPE NUMBER0154-E1

74V

100 332_

363_

u

/

_877 573 __1,

1095 VALVE GASKET SET

1

30 20_ m_

2760

3o91

_;_

803/'_

943_

524 O

10

22_

_,

.,/

_"801

6g_

8o_

317197_L 579

54

BRIGGS

TRACTOR--

ENGINE-MODEL

KEY PART

NO, NO.

3

4

5

1

2

5A

7

8

9

10

11

12

694001

499585

391086

690069

693998

693999

693997

499601

690937

690960

690942

690945

13

15

690360

690946

15A 691680

16 691046

20

22

23

690947

694966

691053

24

25

222698

694003

694005

26

694007

694009

694004

694006

DESCRIPTION

CyJinder Assembly

Bushing/Seal Kit

• Seal-Oil (Magneto Side)

Sumlp-_Engine

Head-Cylinder (Cylinder 1)

Head-Cylinder (Cylinder 2)

*+ Gasket-Cylinder Head

Breather Assembly

• Gasket-Breather

Screw (Breather Assembly)

Tube-Breather

• Gasket-Crankcase

Screw (Cylinder Head)

Plug-Oil Drain

Plug-Oil Drain

Crankshaft

° Seal-Oil (PTO Side

Screw Crankcase Cover

Flywheel

Key-Flywheel

Piston Assembly Standard)

Piston Assembly .010

Oversized)

Piston Assembly (.029

Oversized)

Piston Assembly (.030

Oversized

Ring Set (Standard)

Ring Set (.010 Oversized)

KEY PART

NO.

NO.

188

192

197

209

211

213

216

219

220

222

227

231

240

250

252

265

267

130

131

133

185

137

141

142

146

150

160

163

187

DESCRIPTION

690960

690083

690960

691018

691019

691021

691022

696376

690412

691023

691048

690718

691035

690957

690956

691024

695134

690993

499805

Valve-Throttle

WjtoThrettle Shaft

499806 Float-Carburetor

499803 Tube-Fuel Transfer

690994

O_: Gasket-Float

Bowl

499807

499808

690679

Kit-Choke Shaft

_

Nozzle-Carburetor

Key-Timing

690995

_:_

Gasket-Nozzle

690996 Retainer-Solenoid

691001

693180

,+ Gasket-Air

Line-Fuet

Cleaner

Screw (Control Bracket)

Adjuster-Rocker

Spring-Governor

Spring-Governed

Arm

Screw (Back Plate)

Idle

Bracket-Choke Conttol

Link-Choke

Gear-Governor

Washer (Governor Gear)

Bracket-Control

Lever-Governor Control

Screw Choke Valve

F iter-Fue

Retainer-Breather

Colleetor-Oil

Clamp-Casing

Screw (Casiug Clamp)

27

28

29

32

33

34

690975

690229

499583

690976

499596

499597

Lock-Piston Pin

Pin-Piston Standard)

Rod-Connecting (Standard

Screw (Connecting Red)

Valve-Exhaust

Valve-Intake

35

36

40

42

45

46

46

690963

690963

690964

499596

690977

690978

693893

Spring-Valve (Intake

Spring-Valve (Exhaust

Retainer-Valve

Keeper:Valve

Tappet-Valve

Camshaft

Short

Block Replacement

Engine 4457T/-0027-E2)

Manifold-Intake

Gasket-Intake

Gasket-Intake

50

51

51A

75

89

95

98

53

54

73

74

690948

690949°6+

690950o_1

690951

690953

691055

691057

691056

690283

690718

499802

104

105

690984

690985

108 690986

117 690232

690989

121 499811

122 690952

125 499804

Sted-Carburetor

Screw (Intake

Screen-Rotating

Manifold)

Screw (RctatJng Screen)

Washer (Flywheel)

Plug-Oil

Screw ('rhrottle Valve)

Kit-Idle Speed

CI Pin-Float Hinge

_

Valve-Float Needle

Valve-Choke

O Jet-Main

(Standard)

Jet-Main (High AJgtade)

Kit-Carburetor Overhaul

Spacer-Carburetor

Carburetor

304

305

309

310

311

695277

691005

691262

691263

497608

332

333

334

337

358

363

383

691059

691060

691061

691043

694012

691062

690966

365

387

404

418

690960

808656

690442

690999

445

447

499486

691003

447A 690960

Assembly

Housinq-Blewer

Screw ('Blower Housing)

Motor-Starter

Screw (Starter Motor)

Brush Set

Nut (Flywheel)

Armature-Ma, gneto

Screw (Magneto Armature)

Sparkplug

Gasket Set-Engine

Puller-Flywheel

Wrench-Sparkplug

Screw_Fuel Pump)

Pum -Puel

Was_er (Governor Crank)

Plate-Carburetor

Filter-Air Cleaner Cartrtdge

Screw _Air Guide Covert

Screw/Air

Guide Cover

_1

._

÷

Included in Engine Gasket Set. Key, No.

358

Included in Carburetor Overheut Kit, Key,

No. 121

Included in Carburetor" Gasket Set.

Key,

No. 977

Included in Valve Overhaul IQ, Key. No.

1095

NOTE: All component dimensions given in U.S.

inches 1 inch = 25.4 mm

55

BRIGGS & STRAI"I'ONENGINE-MODEL NUMBER445777TYPE NUMBER0154-E1

KEY PART

NO.

NO.

DESCRIPTION

467

474

691008

691064

Knot>Air Cleaner

Alternator

501

505

510

513

523

524

525

526

691185

691029

497606

692024

691036

691032

691037

690960

Regulator

Nut (Governor Control Lever)

Drive-Starter

Clutch-Drive

Dipstick

° Seal-O Ring (Dipstick Tube)

Tube-Dipstick

Screw (Regulator)544

Armature-Starter (Sewiced by 691262 Starter _Viotor

Only)

552 690552

552A 690553

562

573

579

601

615

616

626

633

635

654

668

690311

691009

691029

95162

690317

691045

690960

Bushing-Governor Crank

Bushing-Governor Crank

Bolt Governor Control Lever)

P ate-Back

Nut (Starter Cable)

Clamp-Hose

Retainer-Governor

Crank-Governor

Shaft

Screw Fuel Pump Bracket)

Shaft

690998

O_: Sea-Choke/'rhroftle

66536 Bcot-Sparkplug

690958

691215

Nut (Carburetor)

Spacer

672

691

697

703

718

729

741

742

750

783

766

789

797

798

601

802

803

690234

_:_

Gasket-Carburetor

690657

690372

691010

* Seal-Governor

Shaft

Screw (Drive Cap)

Clip

P_ate

690959

694123

690980

690328

691033

693058

Pin-Locating

Cilp-V_re

Gear-Timing

Retainer-ERing

Screw _Oil Pump Cover

Gear-Pmon

691039

695050

693167

690967

691283

691286

Bracket-Fual

WirinaHamess

Pump

NUt (_rush Retainer)

Screw (Rocker Arm)

Cap-Drive

Cap*End

Housing-Starter

(Sen/iced by

691262 Starter Motor Only)

* Sea]-O Ring (Dip,stick)

Assembly-Dipstick/Tube

642

847

691031

499602

651

655

665

493880

691011

691012

865A 691014

865B 691015

Ter minaI-Sparkplug

Adapter-Air Cleaner

Cover-Air Guide Cy_nder 1)

Cover-Air

Cover-Air

Gude

Guide

Cylinber 2)

_ t

+

KEY PART

NO.

NO.

DESCRIPTION

668

877

690968

399916

*÷ Seal-Valve

Wire/Connector-AIternntor

883

914

918

929

690970

690960

694000

691003 o+ Gasket-Exhaust

Screw.IRocker

Arm Cover)

Hose*vacuum

943

947

968

967

968

690589

499809

499613

273638

499788

Screw

(Choke Control

Bracket)

• Seal-O Ring (Oil Pump

Cover)

Solenoid-Fuel

Cover-Oil

Filter-Pre

Pump

Cleaner

Cc_,er-ALr Cleaner

975

977

499810

499812

Bowl-Float

Gasket Set-Carburetor

987 691000

_:

Seal-Throttle Shaft

1005 691243 Fan-Flywheel

1013 690954

1017 690770

1019 693995

1022 690971

1023 499599

Nipple-Oil

Screen-Oil

Kit-Label

F3lter

Cover-Rocker

Pump

*+ Gaskst-Rocker Cover

Arm (Cylinder

1023A499600

1024 499054

1026 690981

1026A690982

1027 492932

1029 690972

1035 691042

1036 695704

1051

691265

1058 274794

1090 691293

1095 694013

1)

Cover-Rocker Arm (Cylinder

2)

Pump-Oil

Rod-push Steel)

Rud-Push AlUm=hum)

Filler-Oil

Arm-Rocker

Shaft-Pump

Label-Emission

Ring-Retaining

Owner's Manual

Retainer-Brush

Set-Valve Gasket

1100 690973 Pivnt-Rocker Ann

1119 691183 Screw (Alternator)

1123 690987 IZl:_ SeaI-O Ring (Solenoid

Retainer

1124 690986_:

1126

1127

690691

690962

1128 890990

1169 693140

_

SeaI-ORng(PuelTransfer

Tube)

Screw (Fuel Transfer Tube)

Screw (Float Bowl)

Screw (Carburetor

Screw (Carburetor

Plate)

Nozzle)

Cover

Included id Engine Gasket

Set, Key, No.

358

Included in Carburetor Overhaul K'rt. Key.

No. 121

Included in Carburetor Gasket Set, Key.

No. 977

Included in Valve Overhaul IGt, Key. No.

1095

NOTE: All componentdimensionsgiven in U.S.

inches 1 inch = 25.4 mm

56

57

58

SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION

ONLY RIDE UP AND DOWN HILL,

NOT ACROSS HILL

I_

greater than 15 ) never across the face. Make turns gradu-

ally to pr=went tipping or loss of control. Exercise extreme

Operate your T_ctor up and down the face of slopes (not I caution when changing direction on slopes.

.....

I

I

Forrepairofmajor brandappliancesin your own home...

no matterwho madeit,no matterwho soldrd

WWW.S_IS,cGnl

_VWW.SIB_PJ.Ca

For repairofcar_-in productslike vacuums,lawnequipment,and electronics,callfor thenearestSears Partsand Repair Center.

1-800-488-1222 ,_'ne, dayorn_jhHU.&A,

_P,_'w.sea$.com

Forthe replacementparts,accessoriesand owner'smanuals

1-800-366-PART

(1-8oo-366-7278)

w_re_

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(u.s.&one)

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or Sears MaintenanceAgreement:

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179175

3.22.01 TR Print®din U,S.A.