VA9905 Actuator and VG1600 Series Six-Way

VA9905 Actuator and

VG1600 Series Six-Way Valves

Installation Instructions

*148836003206A*

14-88360-03206, Rev. A

Contents

Compliance Information............................................................................1

About This Document ...............................................................................1

Accessories ..............................................................................................1

Support Information ..................................................................................1

Parts Included...........................................................................................2

Tools Required..........................................................................................2

Flow Disk Set............................................................................................3

Installing the Six-Way Valve to a System .................................................4

Clearance Required to Install an Actuator ................................................4

Attaching the Actuator to the Six-way Valve .............................................5

Setting the DIP Switches ..........................................................................6

Wiring the Actuator ...................................................................................6

Manual Override and Flow Direction ........................................................7

VA9905 Technical Specifications ..............................................................8

VG1600 Valve Series Technical Specifications ........................................9

Compliance Information

IMPORTANT

:

Use this VA9905 Actuator only to control equipment under normal operating conditions.

Where failure or malfunction of the VA9905 Actuator could lead to personal injury or property damage to the controlled equipment or other property, additional precautions must be designed into the control system. Incorporate and maintain other devices, such as supervisory or alarm systems or safety or limit controls, intended to warn of or protect against failure or malfunction of the device.

IMPORTANT : Utiliser ce [nom complet de l’appareil] uniquement en tant que dispositif de contrôle de

fonctionnement. Lorsqu’une défaillance ou un dysfonctionnement du [nom abrégé de l’appareil] risque de provoquer des blessures ou d’endommager l’équipement contrôlé ou un autre équipement, la conception du système de contrôle doit intégrer des dispositifs de protection supplémentaires. Veiller dans ce cas à intégrer de façon permanente d’autres dispositifs, tels que des systèmes de supervision ou d’alarme, ou des dispositifs de sécurité ou de limitation, ayant une fonction d’avertissement ou de protection en cas de défaillance ou de dysfonctionnement du [nom abrégé de l’appareil].

About This Document

This guide describes how to install and configure the VA9905 Actuator and Six-Way Valve. The procedures in this guide must be completed sequentially, as they are listed.

Accessories

(order separately)

Code Number Name

VG1600-01 Wall Mounting Bracket Kit

VG1600-02 Flow Disk Kit

VG1600-03

VG1600-04

M9300-100

Insulation Shell Kit

Sweat Union Fitting Kit

Description

Provides a mounting bracket for the VA9905 Actuator.

Provides replacement flow disks.

Provides valve insulation.

Provides sweat union fittings.

Conduit Adapter Kit (5 per kit) Provides a conduit adapter that protects the input cable.

Support Information

European Single Point of Contact: NA/SA Single Point of Contact:

Johnson Controls

Westendhof 3

45143 Essen

Germany

Johnson Controls

507 E Michigan Street

Milwaukee WI 53202

USA

APAC Single Point of Contact:

Johnson Controls

C/O Controls Product Management

No. 22 Block D, New District

Wuxi Jiangsu Province 214142

China

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14-88360-03206, Rev. A

Parts Included

VA9905 Actuator

Two Flow Disk Sets

Two Ring Nuts

Tools Required

• 8mm (5/16 in) slotted screwdriver or a TORX® T-20 driver

VG1600 Series Valve

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14-88360-03206, Rev. A

Flow Disk Set

Disassembly

1

2

Disk Storage

1 2

3

3 4

Installation

Note: Use blue restriction disks with cold water and red disks with hot water only.

Flow restriction disks have markings that indicate the rate of restriction they provide.

Using the supplied restriction disks, you can set the following flow rates in ports 4 and 6:

Disk Opening

Smallest Small Medium Largest No disk

Cv

0.7

1.2

1.9

2.9

3.8

Kv

0.63

1.0

1.6

2.5

3.3

1

2 3

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14-88360-03206, Rev. A

Installing the Six-way Valve to a System

The diagram below illustrates the input and output flows for the 6-way valve. Use this diagram as a guide on how to install the 6-way valve to your system.

Note: Valve port 2 must only be used as coil supply. Valve port 3 must only be used as coil return.

Attaching the Actuator to the Six-Way Valve

1

4

2

5

6

Valve port Description

3

4

1

2

5

6

Analog Input Control

Source 1 supply Controlled by the gray wire

Coil supply

Coil return

Source 1 return Controlled by the gray wire

Source 2 supply Controlled by the orange wire

Source 2 return Controlled by the orange wire

Note: Source 1 and 2 can be used for hot or cold water.

3

Clearance Required to Install an Actuator

The diagrams below illustrate the clearance required to install an actuator to the VG1600 Valve Series.

100 mm (3 -15/16 in.)

89 mm

(3 - 1/2 in.)

75 mm

(2 - 15/16 in.)

66 mm (2 - 19/32 in.) 150 mm (5 - 29/32 in.)

114 mm

(4 - 31/64 in.)

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14-88360-03206, Rev. A

Attaching the Actuator to the Six-Way Valve

Note: The VA9905 Actuator fits VG1600 series valves only.

1

2

Use the valve key to adjust the valve stem to a 90° angle, away from the curved section.

Ensure the valve stem is aligned as shown.

3

4

Press the manual override button on the actuator. Move the actuator lever to the extreme right position.

5

AC 24 V

BLK

1

RED GRY ORN

2

DC 0(2).10V

3

4

Align the top of the 6-way valve to the plate at the back of the actuator.

5

Use a slotted screwdriver or a TORX® T-20 driver to tighten the actuator screw to the 6-way valve. Tighten to a torque of 0.9 to 1.4 Nm (8 to 12 lb-in).

14-88360-03206, Rev. A

Setting the DIP Switches

1

8

7 6 5 4 3 2 1

8

7 6 5 4 3 2 1

OFF

ON

AC 24 V

BLK

1 2

DC 0(2).10V

RED GRY

3

ORN

4

AC 24 V

BLK

DC 0

RED GRY

1 2 3

(2)

.10V

ORN

4

Remove the dip switch cover by placing your finger behind it and pulling it toward yourself.

2

7 6 5 4 3 2 1

8

OFF

ON

You now have access to the actuator dip switches.

If the controller output signal range is:

• 2 to 10 V: Push dip switch 1 to the ON position.

-or-

• 0 to 10 V: Push dip switch 1 to the

OFF position.

Wiring the Actuator

!

CAUTION

Risk of electric shock.

Disconnect the power supply before making electrical connections to avoid electric shock.

!

ATTENTION

Risque de décharge électrique.

Débrancher l’alimentation avant de réaliser tout raccordement électrique afin d’éviter tout risque de décharge électrique.

Wire the VA9905 Actuator as described in the table below:

Wire Color

Black

Red

Gray (Source 1 control)

Orange (Source 2 control)

Com

~(+)

Y1

Y2

Input

24 V AC\DC

DC 0(2)...10 V

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14-88360-03206, Rev. A

Manual Override and Flow Direction

The manual override lever is used to indicate which ports are in use.

In the absence of power to the actuator, manually set the pointer to the desired position to regulate the flow of the valve.

Note: The setup procedure described in the Attaching the Actuator to a Six-way Valve section sets ports 1 and 4 to full flow.

Note:

The ball valve and actuator pointer rotate in opposite directions.

The following illustrations indicate lever position and flow:

Full Flow on ports 5 and 6 No Flow

x

Full Flow on Ports 1 and 4

Risk of electric shock.

Disconnect the power supply before making electrical connections to avoid electric shock.

Risque de décharge électrique.

Débrancher l’alimentation avant de réaliser tout raccordement électrique afin d’éviter tout risque de décharge électrique.

Wire the VA9905 Actuator as described in the table below:

When no actuator is installed, use the following positions of the stem to set the flow of the valve:

Note: The cuts on the valve stem indicate the ports inside the valve.

Full Flow on Ports 5 and 6 No Flow

x x

Full Flow on Ports 1 and 4

x x x x

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14-88360-03206, Rev. A

VA9905 Actuator Technical Specifications

Product description

Power requirements

VA9905-KGA-1: Proportional mode, VA9905-KGA-2: Proportional mode

AC 24 V ±20% at 50/60 Hz, Class 2 (North America) or SELV (Europe), 5.7 VA Running;

DC 24 V ±10% Class 2 (North America) or SELV (Europe), 1.5 W Running.

Transformer sizing requirements

≥6 VA

Input signal/adjustments 0 (2) to 10 VDC or 0 (4) to 20 mA with field furnished 500 ohm 1/4 W resistor

Control impedance

Rotation rate

Cycles

Audible noise

100k ohm

1.5 ° per second

100,000 full stroke cycles; 2,500,000 repositions

<35 dBA at 1 m (39-13/32 in.)

Electrical connections -1 halogen-free

1.2 m (48 in.) halogen free cable with

0.82 mm² (18 AWG) conductors and

6 mm (0.25 in.) ferrule ends

-2 plenum-rated

3.05 m (120 in.) UL 444 type CMP plenum rated cable with 0.75 mm² (19 AWG cable) conductors and 6 mm (0.25 in.) ferrule ends

Conduit connections

Ambient conditions

Enclosure

Dimensions

13 mm NPSM (1/2 in.) threaded conduit connectors with M9300-100 conduit

Operating: 0 to 60°C (32 to 140°F), 90% RH, noncondensing

Storage: -40 to 85°C (-40 to 185°F), 95% RH, noncondensing

IP54/NEMA 5

Shipping weight

VA9905 Actuator: Width: 89 mm (3-1/2 in.), Height: 74 mm (2-15/16 in.), Length: 170 mm (5-11/16 in.)

Valves:

• VG1611AF: 0.7 Kg (1.55 lbs)

• VG1641AF: 0.8 Kg (1.85 lbs)

• VG1671AF: 1 Kg (2.20 lbs)

Actuator

• VA9905: 0.8 Kg (1.75 lbs)

Compliance

United States: UL Listed, CCN XAPX, File E27734; to UL 60730-1: Automatic Electrical

Controls for Household and Similar Use, Part 1; and UL 60730-2-14: Part 2, Particular

Requirements for Electric Actuators. Plenum Rated (UL 2043). Suitable for use in Other

Environmental Air Space (Plenum) in accordance with section 300.22 (c) of the National

Electrical Code.

Canada: UL Listed, CCN XAPX7, File E27734; to CAN/CSA E60730-1:02: Automatic

Electrical Controls for Household and Similar Use, Part 1; and CAN/CSA-E60730-2-14,

Particular Requirements for Electric Actuators.

Europe:

CE Mark—Johnson Controls declares that this product is in compliance with the essential requirements and other relevant provisions of the EMC Directive.

IEC 60730-1: Automatic Electrical Controls for Household and Similar Use, Part 1:

General Requirements and IEC 60730-2-14, Automatic Electrical Controls for Household and Similar Use; Part 2—Particular Requirements for Electric Actuators

Australia and New Zealand: RCM—Australia/NZ Emissions Compliant

The performance specifications are nominal and conform to acceptable industry standard. For application at conditions beyond these specifications, consult the local Johnson Controls office. Johnson Controls shall not be liable for damages resulting from misapplication or misuse of its products.

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VG1600 Valve Series Technical Specifications

Total operation angle

Sequence 1

Dead band

Sequence 2

Characteristic curve

ID

270°

0...>90°

>90…<180°

>180…270°

Linear

10,5 mm

Fluid type

Fluid temperature

Nominal pressure

Water, glycol solutions (max 50%) for HVAC applications

5 to 95 °C (41 to 203 °F)

Close off pressure

350 kPa (50 psi)

Max. differential pressure

240 kPa (35 psi)

Range ability

Max. Cv (Kv)

PN16 (232 psi)

100:1

3.8 (3.3) - ½’’ pipe size

Connections

• Valve Body with Male BSPP Thread (external)

• Valve Body with Female NPT Thread (internal

• Sweat Union Fitting kit

Flow coefficient

Leakage rate

Water quality

Maintenance

Warranty

Flow control disk

A, 100,000 cycles in iron-oxide contaminated water and air-bubble-tight (EN 12266-1)

Iron-oxide contaminated water (900ppm)

Maintenance Free

Minimum 5 years to our customer

The performance specifications are nominal and conform to acceptable industry standard. For application at conditions beyond these specifications, consult the local Johnson Controls office. Johnson Controls shall not be liable for damages resulting from misapplication or misuse of its products.

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14-88360-03206, Rev. A