Goldline Controls Pro Logic PL-P-4 pool automation and chlorination Installation Manual

Below you will find brief information for Pro Logic PL-P-4. The Pro Logic PL-P-4 is a pool automation and chlorination system that provides a wide range of features to make pool ownership easier and more convenient. This system features a simple interface for controlling pumps, heaters, lights, and other pool equipment. You can program daily and weekly schedules to ensure your pool is always at the desired temperature, clean, and properly sanitized.

PDF

Document

Pro Logic Programming Flow Chart default menu

day and time water temperature air temperature chlorinator setting salt level reason pump is running (not scheduled) inspect cell reason hi-speed is running (not scheduled) countdown time remaining heater control status system manual off check system error filter speed pH/ORP levels denotes conditional items

settings menu maintenance menu timers menu diagnostic menu configuration menu

spa heater1 temperature pool heater1 temperature spa solar temperature pool solar temperature superchlorinate spa chlorinator setting pool chlorinator setting spa high/low speed pool high/low speed day and time backlit display light beeper teach wireless remote wireless channel pH calibration wizard clean probe wizard pool filter pump1 or hi-speed pool filter pump2 or lo-speed spa lights aux1 aux2 valve3 superchlorinate chlorinator diagnostics instant salt pH/ORP levels flow switch cell temperature sensor water sensor air sensor solar sensor main software revision display software revision chemistry sense software revision filter bridge/vsc software revision

RF base software revision

6 button spa side software revision chlorinator chemistry config. Wizard pool/spa filter heater1 solar lights aux1 aux2 valve3

6 button spa side remote remote menus

7-day or weekend/weekday timeclock

12 hour or 24 hour time format

ºF or ºC reset to default

G LD

LINE

ON TROLS

North Kingstown, RI 02852 USA

092337A

Automation and Chlorination

Installation Manual

for model

PL-P-4

G LD

LINE

ON TROLS

www.goldlinecontrols.com

IMPORTANT SAFETY INSTRUCTIONS

•

When using this electrical equipment, basic safety precautions should always be followed, including the following:

READ AND FOLLOW ALL INSTRUCTIONS

WARNING: Disconnect all AC power during installation.

WARNING: Water in excess of 100 degrees Fahrenheit may be hazardous to your health.

WARNING: To reduce the risk of injury, do not permit children to use this product unless they are closely supervised at all times.

A green colored terminal marked “Earth Ground” is located inside the wiring compartment. To reduce the risk of electric shock, this terminal must be connected to the grounding means provided in the electric supply service panel with a continuous copper wire equivalent in size to the circuit conductors supplying the equipment.

One bonding lug for US models (two for Canadian models) is provided on the external surface. To reduce the risk of electric shock, connect the local common bonding grid in the area of the swimming pool, spa, or hot tub to these terminals with an insulated or bare copper conductor not smaller than 8

AWG US / 6 AWG Canada.

All field installed metal components such as rails, ladders, drains, or other similar hardware within 3 meters of the pool, spa or hot tub shall be bonded to the equipment grounding bus with copper conductors not smaller than 8 AWG

US / 6 AWG Canada.

SAVE THESE INSTRUCTIONS

LIMITED WARRANTY Goldline warrants its Aqua Rite, Aqua Rite Pro, Aqua Trol, Aqua Logic and Pro Logic products (products with Goldline part numbers starting with AQ-RITE-, AQ-RT-PRO, AQ-TROL-, AQ-LOGIC-, AQL-P-, AQL-PS-, AQL-CL-, PL-

P-, PL-PS-, and HPC-2) to be free from defects in material or workmanship, under normal use and service:

For three years from the date of the initial system installation on private, residential swimming pools within the USA or Canada and one year from the date of initial system installation on commercial installations, installations outside of the USA or Canada and for any replacement parts or accessory products including Sense and Dispense™ products (products with Goldline part numbers starting with AQL-CHEM), provided they are installed in accordance with the Goldline installation instructions and specifications provided with the product. If written proof of the date of the initial system installation is not provided to Goldline, the manufacturing datecode on the Aqua Rite, Aqua Rite Pro, Aqua Trol, Aqua Logic and Pro Logic electronics unit will be the sole determinant of the date of the initial system installation.

For residential installations in USA or Canada: If a product is defective in workmanship or materials and is removed and returned freight prepaid within three (3) years after the date of the initial system installation, Goldline will, at its option, either repair or replace the defective product and return it freight prepaid.

For commercial installations, installations outside the USA and Canada, and accessory products and replacement parts: If a product is defective in workmanship or materials and is removed and returned freight prepaid within one (1) year after the date of the initial system installation, Goldline will, at its option, either repair or replace the defective product and return it freight prepaid.

Contact any Goldline dealer or contact Goldline at 61 Whitecap Drive, North Kingstown, RI 02852 for warranty service. The costs incurred in removal and/or reinstallation of the product are NOT covered under this warranty. Some states do not allow limitations on how long an implied warranty lasts, so the above limitation may not apply to you.

WARRANTY EXCLUSIONS:

Material supplied or workmanship performed by others in process of installation.

Damage resulting from improper installation including installation on pools larger than the product rating.

Problems resulting from failure to operate the product(s) in accordance with the recommended instructions contained in product’s owners manual(s).

Problems resulting from failure to maintain pool water chemistry in accordance with the recommendations in the owners manual(s).

Problems resulting from tampering, accident, abuse, negligence, unauthorized repairs or alternations, fire, flood, lightning, freezing, external water, degradation of natural stone used in or immediately adjacent to a pool or spa, war or acts of God.

DISCLAIMER. THE EXPRESS LIMITED WARRANTY ABOVE CONSTITUTES THE ENTIRE WARRANTY OF

GOLDLINE WITH RESPECT TO ITS POOL AUTOMATION AND CHLORINATION PRODUCTS AND IS IN LIEU OF

ALL OTHER WARRANTIES, EXPRESSED OR IMPLIED, INCLUDING WARRANTIES OF MERCHANTABILITY OR

FITNESS FOR A PARTICULAR PURPOSE. THIS WARRANTY GIVES YOU SPECIFIC LEGAL RIGHTS, AND YOU

MAY ALSO HAVE OTHER RIGHTS WHICH VARY FROM STATE TO STATE.

IN NO EVENT SHALL GOLDLINE BE

RESPONSIBLE FOR ANY CONSEQUENTIAL, SPECIAL OR INCIDENTAL DAMAGES OF ANY NATURE

WHATSOEVER, INCLUDING, BUT NOT LIMITED TO, PERSONAL INJURY, PROPERTY DAMAGE, DAMAGE TO OR

LOSS OF EQUIPMENT, LOST PROFITS OR REVENUE, COSTS OF RENTING REPLACEMENTS, AND OTHER

ADDITIONAL EXPENSES, EVEN IF THE SELLER HAD BEEN ADVISED OF THE POSSIBILITY OF SUCH DAMAGES.

SOME STATES DO NOT ALLOW THE EXCLUSION OF LIMITATION OF INCIDENTAL OR CONSEQUENTIAL

DAMAGES, SO THE ABOVE LIMITATION OR EXCLUSION MAY NOT APPLY TO YOU.

NO WHOLESALER, AGENT, DEALER, CONTRACTOR OR OTHER PERSON IS AUTHORIZED TO GIVE ANY

WARRANTY ON BEHALF OF GOLDLINE.

THIS WARRANTY IS VOID IF THE PRODUCT HAS BEEN ALTERED IN ANY WAY AFTER LEAVING THE FACTORY.

Heater Checkout

Follow these instructions to verify that the Pro Logic is properly controlling the heater.

1. Check that the Pro Logic is calling for the heater to turn on as indicated by the “Heater” LED being illuminated. If the “Heater” LED is illuminated, go directly to step 2; if not, then check the following:

• The heater is enabled (Configuration Menu/Heater Config.).

• The heater temperature setting is at least 2ºF greater than the water temperature (Settings Menu /

Pool Heater & Spa Heater).

• The filter pump is running.

• If the pool has solar heat and the solar priority feature is enabled (Configuration Menu/Solar

Config) then solar must be off in order for the heater to fire. The easiest way to force solar off is to go to the Settings Menu / Pool Solar & Spa Solar and temporarily lower the temperature settings below the current water temperature.

2. Check that the heater is running. If not, then check:

• Power is supplied to the heater.

• The Pro Logic control output is properly connected to the heater control (see ”Heater Control” wiring, page 14).

• Some heaters also have internal switches or jumpers that have to be set correctly for remote control operation—refer to the heater manual and also “Heater Control” (page 14).

• Heater is turned on (“Kill Switch” is in the “ON” position).

• If a heater bypass valve is installed, check that water is flowing through the heater.

• The heater temperature setting is set as high as possible (usually 104ºF/40ºC). Also note that some heat pumps actually have be set to the lowest possible temperature.

3. Once the heater is running, you can verify the “heater cooldown” feature (optional - see Configuration

Menu/Heater Config.) is operating properly:

• Press the “Filter” button once (for 2 speed pumps, this may require 2 pushes of the “Filter” button).

• The heater should turn off (“Heater” LED off) and the “Filter” LED will flash to indicated heater cooldown is active.

• The display will periodically indicate that the filter pump is on for heater cooldown and show the minutes remaining.

• The pump will automatically turn off at the end of the 5 minute heater cooldown period.

For more detailed instructions on control and operation of the Pro Logic system, refer to the Operation

Manual.

Service Mode

Service mode disables all automatic control operation and is intended to be used when servicing the pool system. To enter service mode, push the SERVICE button once on the main unit keypad. This will initially turn all outputs off and then allow you to turn outputs on/off manually at the main display (only). In service mode, the buttons on the optional remote display/keypad and the optional spa side remote will turn outputs off, but will not turn any output on. Heater control outputs and solar control outputs are prevented from turning on if the water temperature exceeds 104ºF (40ºC).

Pushing the SERVICE button again will enter a timed service mode. Service operation as described above will continue for 3 hours, then automatically return to normal operation.

Push the SERVICE button once more to exit out of Service mode.

Table of Contents

Introduction

1. Preparing

Pool/Spa Water

2. Mounting

Equipment

3. Plumbing

4. Electrical

Wiring

5. Configuration

6. System Startup

and Checkout

7. Warranty

Before You Begin................................................................... 1

Installation Steps....................................................................

General Water Chemistry.....................................................

Salt..........................................................................................

Pro Logic Control Center...................................................... 6

Temperature Sensors...........................................................

Optional AQL-CL Chlorination Kit........................................

Optional AQL-CHEM Sensing Kit.......................................

Optional AQL-CHEM2 CO

Dispense Kit..........................

Optional Remote Controls....................................................

Optional Base Station...........................................................

Optional Valve Actuators....................................................... 8

Pool/Spa Configuration........................................................

Turbo Cell...............................................................................

Flow Switch............................................................................

Main Service..........................................................................

Grounding and Bonding........................................................ 11

Circuit Breaker Installation and Wiring......................... ...... 11

General Purpose Outlet........................................................

Pro Logic Control Power......................................................

High Voltage Pool Equipment.............................................. 13

Low Voltage Wiring...............................................................

Configuration Menu...............................................................

Before Startup...................................................................... 30

Heater Checkout...................................................................

Service Mode........................................................................

Pro Logic Limited Warranty.................................................

Introduction

Before You Begin

What’s Included

Before attempting to install the Pro Logic system, check that the following components have been included in the package:

Pro Logic Electronics Unit

(3) Temperature sensors with 15 ft. (5m) cable, hose clamp

What’s NOT Included

Some of the additional items that you may need to complete an installation include:

Circuit breakers

None are included with control—see page 12 and inside of door for suitable breakers

Wire

4-conductor cable (electronics unit to remote display/keypad)

Wire/conduit for 100A service from main panel to Pro Logic

Wire/conduit for filter pump and other high voltage loads

Wire for bonding

Miscellaneous

Utility electrical outlet and weatherproof cover (for mounting on side of Pro Logic)

Mounting hardware (screws, etc.) for mounting Pro Logic and remote display/keypad

Valves (use standard Hayward, Pentair/Compool, or Jandy valves)

Additional valve actuators

Accessory Products - Order Separately

AQL-CL

AQL-CL-25FT

AQL-CHEM

AQL-CHEM2

AQL-WW-P-4

AQL-SS-6B-x (x=W/B)

AQL2-POD

AQL2-Tx-RF-P-4

AQL2-SS-RF

AQL2-BASE-RF

AQL-DIM

GVA-24

V&A-xx

Chlorination kit

Chlorination kit with 25ft cable

ORP & pH sense kit pH dispense kit

Wired Wall Mount Remote Display

Wired Spa Side 6 Function Remote Control, 150ft cable, specify color (white or black)

Handheld Wireless Waterproof Remote with Charging Station (AQL2-BASE-RF required)

Wireless Table Top remote (AQL2-BASE-RF required)

Wireless Spa Side Remote Control (AQ2L-BASE-RF required)

Base Receiver

Light Dimmer Relay

Valve Actuator

Valve & Actuator (xx=1P (1.5” pos. seal), -2P (2” pos. seal)

All Timeclocks

7-day

Time Format

12 hour AM/PM

Units

ºF and PPM

Toggle between 7-day (default) and Weekend/Weekday time options

Move to previous/next configuration menu

This selection affects ALL of the timeclock logic in the Pro Logic. If “7-day” is selected, each timeclock will have one set of turn-on/turn-off settings that operate every day of the week. If

“Weekend/Weekdays” option is selected then the user can enter one set of turn-on/turn-off times for the weekend (fixed as Saturday/Sunday) and another set of turn-on/turn-off times for weekdays (Monday through Friday).

Toggle between 12 hour AM/PM (default) and 24 hour time format options

Move to previous/next configuration menu

Toggle between ºF and PPM (default) and ºC and g/L (Metric) options

Move to previous/next configuration menu

Reset Config. to

Default Press +

Are you sure?

+ to proceed

Config. reset

Confirmed

Initiate reset of all configuration parameters

Move to previous/next configuration menu (config. not reset)

Reset all configuration parameters

Move to previous/next menu (config. not reset)

Move to previous/next configuration menu

Use this function to erase all previous system configuration and reset all configuration parameters back to the factory default values. This function is NOT reversible--be careful.

6. System Startup and Checkout

Before Startup

Before starting the Pro Logic for the first time, be sure that the following items have been completed:

1. Pool/spa chemicals are within the recommended levels according to the chart on page 3.

2. Pool/spa salt level is between 2700 – 3400 PPM.

3. Properly rated circuit breakers are installed in the Pro Logic subpanel.

4. All wiring is performed according to NEC and local codes.

5. The Pro Logic is properly grounded and bonded.

6. The Pro Logic is properly configured to control all desired functions.

Program Automatic Operation

Refer to the programming flow chart on the back cover of this manual for a listing of the available menus and the items included in each menu.

Settings Menu

Heater and/or solar thermostat settings

Chlorinator settings

Day and Time

Timers Menu

Timeclock and/or Countdown timer settings

Solar – the valve operates when the filter pump is running and solar heat is available and the water is less than the desired temperature setting. Solar heating must be enabled in the

“Solar Config. menu for proper operation to occur.

In-Floor Cleaner – the valve switches the water returning to the pool between the in-floor cleaner and the normal return jets which facilitate efficient surface skimming. The valve will operate the in-floor cleaner for the first half of each clock hour and then switch to the jets/ skimming for the last half of the hour.

Super Chlorinate – if “Chlorinator” is enabled, this option allows the user to start a Super

Chlorinate cycle when the Valve3 button is pressed, rather than using the Settings Menu.

Note that only one button can be assigned to this function.

Valve3 Interlock

If “Enabled”, this feature will override the function (timeclock or in-floor cleaner) selected above and turn the valve off when: the filter pump is off, first 3 minutes of filter pump operation (allows the pump to prime and get water flowing), or for the first 3 minutes after solar turns on (allows air in the solar panels to be purged). Interlock is not available for solar or super chlorinate.

Valve3 Freeze Protection

This function protects the pool and plumbed equipment against freeze damage. If Freeze

Protection is enabled and the AIR temperature falls sensor falls below the selected freeze temperature threshold, the Pro Logic will turn on the valve to allow circulation of the water.

IMPORTANT: this only enables operation of the valve3 output during freeze--see the “Filter

Pump Config.” menu to enable freeze protection for the main circulation system.

if AQL-SS-6B is connected

6B Spa Config.

+ to view/change

Select 6B Spa

6B A, Button 1

Pool/Spa

Push to access the 6 Button Spa Side Remote options

Move to previous/next configuration menu

Rotates between all available remotes

Move to next menu item

Rotates between System Off, Pool/Spa, Filter, Lights, Heater1,

Aux1 and Aux2

Move to previous/next menu item or next configuration menu

Select 6B Spa

This menu only appears if more than one AQL-SS-6B is detected at power up. Select which of the available remote controls (A, B or C) is to be configured.

6B A, Button 1

This menu allows the user to map each button of the AQL-SS-6B to one of the standard Pro

Logic functions. The default selections are: Button 1 - Pool/Spa, Button 2 - Filter, Button 3

- Lights, Button 4 - Heater1, Button 5 - Aux1 and Button 6 - Aux2.

Remote Menus

Enabled

Toggle between Enabled (default) and Disabled Remote Menus

Move to previous/next configuration menu

This feature will prevent unauthorized access to the Settings, Timers, and Configuration menus from any of the Pro Logic’s remote display/keypads. When disabled, the remote display/keypads will only show the default menu and allow on/off control via the pushbuttons.

Note that the function of the Pro Logic’s built-in display/keypad is unchanged by this selection. Once disabled, the only way to enable “Remote Menus” is to use the local display/keypad.

Installation Steps

Details on each installation step are presented on the following pages:

1. Prepare the pool water (page 3)

General Water Chemistry

Salt

2. Mounting the equipment (page 6)

Pro Logic main unit

Temperature sensors

Remote display/keypad (optional)

Valve actuators (if applicable)

3. Plumbing (page 9)

General Pool Equipment

Turbo Cell

Flow Switch

4. Electrical Wiring (page 11)

Main service

Grounding and bonding

Circuit breakers

Pro Logic control power

High Voltage pool equipment

Low voltage wiring (temperature sensors, flow switch, etc.)

5. Pro Logic control configuration (page 21)

6. System Startup and checkout (page30)

1. Preparing Pool/Spa Water

General Water Chemistry

Salt is required only if you are using the chlorinator features on the Pro Logic Control. If you are NOT using the chlorinator, it is recommended that you follow all of the other chemistry recommendations besides salt. Refer to the description of the Pro Logic configuration menu for information on enabling/disabling the chlorinator (see page 21).

Water Chemistry

The table below summarizes the levels that are recommended by the Association of Pool and Spa Professionals (APSP). The only special requirements for the Pro Logic are the salt level and stabilizer.

Saturation index

The saturation index (Si) relates to the calcium and alkalinity in the water and is an indicator of the pool water “balance”. Your water is properly balanced if the Si is 0 ±0.2. If the Si is below -0.2, the water is corrosive and plaster pool walls will be dissolved into the water. If the Si is above +0.2, scaling and staining will occur. Use the chart below to determine the saturation index.

Si = pH + Ti + Ci + Ai - 12.1

Calcuim

Hardness

Total

Alkalinity

100

125

1.5

1.6

1.7

100

125

1.9

2.0

2.1

150

200

250

300

1.8

1.9

2.0

2.1

150

200

250

300

2.2

2.3

2.4

2.5

103

400

600

800

2.2

2.4

2.5

400

600

800

2.6

2.8

2.9

How to use: Measure pool pH, temperature, calcium hardness, and total alkalinity. Use the chart above to determine Ti, Ci,and

Ai from your measurements. Insert values of pH, Ti, Ci and Ai into the above equation. If Si equals .2 or more, scaling and staining may occur. If Si equals -.2 or less corrosion or irritation may occur.

-.2

0 .2

CORROSIVE SCALING

Low Speed of a 2-speed Filter Pump – the Pro Logic will operate the aux relay whenever the low speed operation of the filter pump is required. It is very important that the “2-speed” filter pump option be selected under the “Filter Config.” Menu for proper operation.

Timeclock – the aux relay will turn-on and turn-off at the times set for the aux1 timeclock in the Timers Menu. The AUX button can also be used to turn the output on and off.

Solar – the aux relay operates a solar booster pump which will turn on when the filter pump is running and solar heat is available and the water is less than the desired temperature setting. It is important to note that “Solar Control” must be enabled in the “Solar Config.” menu for proper operation to occur.

Super Chlorinate – if “Chlorinator” is enabled, this option allows the user to start a Super

Chlorinate cycle when the Aux button is pressed, rather than using the Settings Menu. Note that only one button can be assigned to this function.

Aux1 Relay

This feature allows the user to select either “Standard” (default) or “Dimmer” type relay for the Aux1 output. The optional AQL-DIM dimmer kit must be installed if “Dimmer” is desired.

When “Dimmer” is selected, and the Aux1 output is manually turned on, the “+” and “-” buttons adjust the level from 20% to 100% (default). The level is saved for the next time the aux1 output is turned from off to on.

Aux1 Interlock

If “Enabled”, this feature will override the function (Manual On/Off, Countdown Timer,

Timeclock), selected above and turn the aux1 off when: filter pump is off, first 3 minutes of filter pump operation (allows the pump to prime and get water flowing), when the pool/spa suction return valves are in any position other than “pool only”, or for the first 3 minutes after solar turns on (allows air in the solar panels to be purged). Interlock is not available for solar, low speed filter pump, super chlorinate or dimmer.

Aux1 Freeze Protection

This function protects the pool, plumbing, and equipment against freeze damage. If Freeze

Protection is enabled and the AIR temperature sensor falls below the selected freeze temperature threshold, the Pro Logic will turn on the aux relay to circulate the water.

IMPORTANT: this only enables operation of the AUX output during freeze--see the “Filter

Pump Config.” menu to enable freeze protection for the main circulation system.

Valve3 Config.

+ to view/change

Push to access Valve3 options

Move to previous/next configuration menu

Valve3 Function

Solar

Rotates between k and Super Chlorinate

Move to next menu item

for all functions except solar and super chlorinate

Valve3 Interlock

Disabled

Toggle between Enabled and Disabled (default) Valve3 Interlock

Move to next menu item

for all functions except super chlorinate

Valve3 Freeze

Disabled

Toggle between Enabled and Disabled (default) Valve3 Freeze

Move to previous/next configuration menu

Valve3 Function

Timeclock (default) – the valve turns on/off at the times set for the valve3 timeclock in the

Timers Menu (see Operations Manual). The VALVE3 button can also be used to turn the valve output on or off.

Super Chlorinate – if “Chlorinator” is enabled, this option allows the user to start a Super

Chlorinate cycle when the Lights button is pressed, rather than using the Settings Menu.

Note that only one button can be assigned to this function.

Lights Relay

This feature allows the user to select either “Standard” (default) or “Dimmer” type relay for the Lights output. The optional AQL-DIM dimmer kit must be installed if “Dimmer” is desired. When “Dimmer” is selected, and the Lights output is manually turned on, the “+” and “-” buttons adjust the level from 20% to 100% (default). The level is saved for the next time the lights are turned from off to on.

Lights Interlock

If enabled, this feature will override the function (Manual On/Off, Countdown Timer,

Timeclock) selected above and turn the lights relay off when: filter pump is off, first 3 minutes of filter pump operation (allows the pump to prime and get water flowing), when the pool/spa suction return valves are in any position other than “pool only”, or for the first 3 minutes after solar turns on (allows air in the solar panels to be purged). Interlock is not available for solar, low speed filter pump, super chlorinate or dimmer.

Lights Freeze Protection

This function helps protect equipment that is wired to the lights relay against freeze damage.

If Freeze Protection is enabled and the AIR temperature sensor falls below the selected freeze temperature threshold, the Pro Logic will energize the lights relay. IMPORTANT: this only enables operation of the lights relay during freeze--see the “Filter Pump Config.” menu to enable freeze protection for the main circulation system.

NOTE: The configuration parameters for the Aux2 output are the same as shown below for Aux1.

Aux1 Config.

+ to view/change

Push to access Aux options

Move to previous/next configuration menu

Aux1 Function

Manual On/Off

for manual on/off, countdown timer and timeclock functions

Aux1 Relay

Standard

Rotates between Manual On/Off (default), Countdown Timer,

Low Speed- Filter, Timeclock, Solar, and Super Chlorinate

Move to next menu item

Toggle between Standard (default) and Dimmer

Move to next menu item or previous/next configuration menu

for all functions except dimmer relay, solar super chlorinate, and low speed

Aux1 Interlock

Disable

Toggle between Enabled and Disabled (default) Aux1 Interlock

Move to next menu item

f or all functions except dimmer relay, super chlorinate, and low speed

Aux1 Freeze

Disable

T oggle between Enabled (default) and Disabled Aux1 Freeze

Move to previous/next configuration menu

WARNING: Do not use the Pro Logic to control an automatic pool cover. Swimmers may become entrapped underneath the cover.

Aux1 Function

Manual On/Off (default)—the aux relay will alternate between turning on and off when the aux button is pressed. There is no automatic control logic.

Countdown Timer – the aux relay will turn on when the AUX button is pressed and then will turn off automatically after a programmed time (see Timers Menu, Operation Manual). The

AUX button can also be used to turn the output off.

The pool’s chemistry must be balanced BEFORE activating the Pro Logic’s optional chlorinator function.

NOTE: If the pool does not have new water, add metal remover and non-copper based algaecide to the pool, per manufacturer’s instructions. This ensures a quick, troublefree transfer to the Pro Logic system.

Salt

(When using optional chlorinator function - requires AQL-CL chlorination kit)

Salt Level

Use the chart below to determine how much salt in pounds or (Kgs) should be added to reach the recommended levels. Use the equations on the following page (measurements are in feet/gallons and meters/ liters) if pool size is unknown.

The operating salt level is between 2700-3400 PPM (parts per million) with 3200 PPM being optimal.

Before adding any salt, test the salt level. This is especially important for retrofit installation to older pools where all of the chlorine added to the pool over time is ending up as salt. If the level is low, determine the number of gallons in the pool and add salt according to the chart below. A low salt level will reduce the efficiency of the sanitization and result in low chlorine production. A high salt level can cause the Pro Logic to stop chlorinating. The salt in your pool/spa is constantly recycled and the loss of salt throughout the swimming season should be minimal. This loss is due primarily to the addition of water because of splashing, backwashing, or draining (because of rain). Salt is not lost due to evaporation.

POUNDS and (Kg) OF SALT NEEDED FOR 3200 PPM

Current salt level ppm

8,000

(30,000)

10,000

(37,500)

Gallons and (Liters) of Pool/Spa water

12,000 14,000

16,000 18,000 20,000 22,000

(45000) (52,500) (60,000) (67,500) (75,000) (82,500)

24,000

(90,000)

26,000 28,000 30,000 32,000 34,000 36,000 38,000 40,000

(97,500) (105,000) (112,500) (120,000) (127,500) (135,000) (142,500) (150,000)

747

(339)

800

(364)

854

(388)

907

(412)

960

(436) (460)

1067

(484)

200

400

600

800

1000

1200

1400

1600

1800

2000

2200

2400

2600

2800

3000

213 267

(97) (121)

320

(145)

373

(170)

427

(194)

480

(218) (242)

587

(267)

640

(291)

693

(315)

200 250

(91) (114)

187 233

(85) (106)

173 217

(79) (98)

300

(136)

280

(127)

350

(159)

327

(148)

400

(182)

373

(170)

450

(205)

420

(191)

500

(227)

467

(212)

550

(250)

513

(233)

600

(273)

560

(255)

650

(295)

607

(276)

260

(118)

303

(138)

347

(158)

390

(177)

433

(197)

477

(217)

520

(236)

563

(256)

160 200

(73) (91)

147

(67)

183

(83)

240

(109)

220

(100)

280

(127)

257

(117)

320

(145)

293

(133)

360

(164)

330

(150)

400

(182)

367

(167)

440

(200)

403

(183)

480

(218)

440

(200)

520

(236)

477

(217)

133

(61)

120

(55)

(18)

(12)

(6)

167

(76)

150

(68)

107 133

(48) (61)

93 117

(42) (53)

200

(91)

180

(82)

160

(73)

140

(64)

80 100

(36) (45)

120

(55)

(30)

(24)

(38)

(30)

40 50

(23)

(15)

13 17

(8)

100

(45)

(36)

(27)

(18)

(9)

233

(106)

210

(95)

(32)

(21)

(11)

267

(121)

240

(109)

300

(136)

270

(123)

187

(85)

213

(97)

163

(74)

140

(64)

187

(85)

160

(73)

117

(53)

133

(61)

(42)

107

(48)

240

(109)

210

(95)

180

(82)

150

(68)

120

(55)

(36)

(24)

(12)

(41)

(27)

(14)

333

(152)

300

(136)

267

(121)

233

(106)

200

(91)

167

(76)

133

(61)

100

(45)

(30)

(15)

367

(167)

330

(150)

293

(133)

257

(117)

220

(100)

183

(83)

147

(67)

110

(50)

(33)

(17)

400

(182)

360

(164)

320

(145)

280

(127)

240

(109)

200

(91)

160

(73)

120

(55)

(36)

(18)

433

(197)

390

(177)

347

(158)

303

(138)

260

(118)

217

(98)

173

(79)

130

(59)

(39)

(20)

700

(318)

653

(297)

607

(276)

560

(255)

513

(233)

467

(212)

420

(191)

373

(170)

750

(341)

700

(318)

650

(297)

600

(273)

550

(250)

500

(227)

450

(205)

400

(182)

800

(363)

747

(339)

693

(317)

640

(291)

587

(267)

533

(243)

480

(218)

427

(195)

567

(258)

510

(232)

453

(207)

327

(148)

280

(127)

350

(159)

300

(136)

233

(106)

187

(85)

250

(114)

200

(91)

140

(64)

(42)

(21)

150

(68)

100

(45)

(23)

373

(169)

320

(145)

397

(180)

340

(154)

267

(121)

213

(98)

283

(129)

227

(104)

160

(73)

107

(48)

(24)

170

(77)

113

(51)

(26)

850

(385)

793

(360)

737

(337)

680

(310)

623

(283)

600

(274)

540

(246)

480

(219)

420

(190)

360

(163)

300

(137)

240

(110)

180

(81)

120

(54)

(27)

900

(408)

840

(382)

780

(358)

720

(328)

660

(300)

600

(263)

533

(243)

467

(211)

200

(90)

133

(60)

(30)

400

(181)

333

(152)

267

(123)

1000

(453)

933

(424)

867

(398)

800

(364)

733

(333)

667

(304)

190

(86)

127

(57)

(29)

380

(172)

317

(144)

253

(117)

633

(289)

570

(259)

507

(231)

443

(201)

950

(430)

887

(403)

823

(378)

760

(346)

697

(317)

3200

Ideal Ideal Ideal Ideal Ideal Ideal Ideal Ideal Ideal Ideal Ideal Ideal Ideal Ideal Ideal Ideal Ideal

3400

3600+

OK OK

Dilute Dilute

OK OK OK OK OK OK

Dilute Dilute Dilute Dilute Dilute Dilute

Dilute

Pool Sizing Formula

Rectangular

Gallons

(pool size in feet)

Length x Width x

Average Depth x 7.5

Round

Oval

Diameter x Diameter x

Average Depth x 5.9

Length x Width x

Average Depth x 6.7

Liters

(pool size in meters)

Length x Width x

Average Depth x 1000

Diameter x Diameter x

Average Depth x 785

Length x Width x

Average Depth x 893

Type of Salt to Use

It is important to use only sodium chloride (NaCl) salt that is greater than 99.0% pure. This can be found at most pool stores in 40-80 lb. bags labeled “for use in swimming pools”. Alternatively, use common food quality or water softener salt that is at least 99.0% pure. It is also acceptable to use water conditioning salt pellets, however, it will take longer for them to dissolve. Do not use rock salt, or salt with more than 1% of yellow prussiate of soda, salt with anti-caking additives, or iodized salt.

How to Add Salt

For new plaster pools, wait 10-14 days before adding salt to allow the plaster to cure. Turn the circulating pump on and add salt directly into the pool. Brush the salt around to speed up the dissolving process—do not allow salt to pile up on the bottom of the pool. Run the filter pump for 24 hours with the suction coming from the main drain (use pool vacuum if there is no main drain) to allow the salt to evenly disperse throughout the pool. The salt display may take 24 hours to respond to the change in salt concentration.

Always check stabilizer (cyanuric acid), when checking salt. These levels will most likely decline together.

Use the chart below to determine how much stabilizer must be added to raise the level to 80 ppm.

POUNDS and (Kg) OF STABILIZER (CYANURIC ACID) NEEDED FOR 80 PPM

Current

Stabilizer

Level (ppm)

8,000

(30000)

0 ppm

10 ppm

20 ppm

30 ppm

40 ppm

50 ppm

60 ppm

70 ppm

5.3

(3.6)

4.7

(3.2)

4.0

(2.7)

3.3

(2.3)

2.7

(1.8)

2.0

(1.4)

1.3

(.91)

0.7

(.45)

4.2

(2.7)

3.3

(2.1)

2.5

(1.6)

1.7

(1.1)

0.8

(.54)

10,000

(37500)

12,000

(45000)

6.7

(4.3)

5.8

(3.7)

5.0

(2.3)

4.0

(1.8)

3.0

(1.4)

2.0

(.91)

1.0

(.45)

8.0

(3.6)

7.0

(3.2

)

6.0

(2.7)

14,000

(52500)

16,000

(60000)

5.9

(2.7)

4.7

(2.1)

3.5

(1.6)

2.3

(1.1)

1.2

(.54)

9.4

(4.3)

8.2

(3.7)

7.0

(3.2)

6.7

(3.0)

5.4

(2.4)

4.0

(1.8)

2.7

(1.2)

1.4

(.64)

10.7

(4.9)

9.4

(4.3)

8.0

(3.6)

18,000

(67500)

Gallons and (Liters) of Pool/Spa water

20,000

(75000)

22,000

(82500)

24,000

(90000)

26,000

(97500)

28,000

(105000)

12.0

(5.4)

10.5

(4.8)

9.0

(2.2)

7.5

(3.4)

6.0

(2.7)

4.5

(2.0)

3.0

(1.4)

1.5

(.68)

13.4

(6.1)

11.7

(5.3)

10.0

(4.5)

8.4

(3.8)

6.7

(3.0)

5.0

(2.3)

3.3

(1.5)

1.7

(.77)

14.7

(6.7)

12.9

(5.9)

11.0

(5.0)

9.2

(4.2)

7.4

(3.3)

5.5

(2.5)

3.7

(1.7)

1.8

(.82)

16.0

(7.3)

14.0

(6.4)

12.0

(5.4)

10.0

(4.5)

8.0

(3.6)

6.0

(2.7)

4.0

(1.8)

2.0

(.91)

15.2

(6.9)

13.0

(5.9)

10.8

(4.9)

8.7

(3.9)

6.5

(2.9)

4.3

(2.0)

2.2

(1.0)

9.3

(4.2)

7.0

(3.2)

4.7

(2.1)

2.3

(1.1)

18.7

(8.5)

16.4

(7.4)

14.0

(6.4)

11.7

(5.2)

10.0

(4.5)

7.5

(3.4)

5.0

(2.3)

2.5

(1.2)

20.0

(9.1)

17.2

(8.0)

15.0

(6.8)

12.5

(5.6)

30,000 32,000 34,000 36,000

(112500) (120000) (127500) (135000)

21.3

(9.7)

18.7

(8.5)

16.0

(7.2)

13.3

(6.0)

10.7

(4.8)

8.0

(3.6)

5.3

(2.4)

2.7

(1.2)

22.7

(10.3)

19.8

(9.0)

14.2

(6.3)

8.5

(3.9)

5.7

(2.6)

2.8

(1.3)

21.0

(9.5)

18.0

(8.1)

15.0

(6.7)

12.0

(5.4)

9.0

(4.1)

3.0

(1.3)

38,000

(142500)

40,000

(150000)

12.7

(5.7)

9.5

(4.3)

6.3

(2.8)

3.2

(1.4)

25.3

(11.5)

22.2

(10.0)

19.0

(8.6)

15.8

(7.1)

13.3

(6.0)

10.0

(4.5)

6.7

(3.0)

3.3

(1.5)

26.7

(12.0)

23.3

(10.5)

20.0

(9.0)

16.7

(7.5)

80 ppm

0.0

Solar Priority

If both “Solar Control” and “Heater Control” are enabled, the Solar Priority feature will keep the conventional heater off whenever solar heat is available. This provides the most cost effective way of heating the pool. When solar heat is not available, the conventional heater will operate normally.

Allow Low Speed

This menu only appears if the pool filter is configured for 2-speed or variable speed operation.

During default operation, high speed mode is used whenever the solar heater is on. If Allow

Low Speed is enabled, low speed pump operation will be allowed during solar heating except for the first 3 minutes after solar heat turns on.

Lights Config.

+ to view/change

Push to access Lights options

Move to previous/next configuration menu

Lights Function

Manual On/Off

for manual on/off, countdown timer and timeclock functions

Lights Relay

Standard

Rotates between Manual On/Off (default), Countdown Timer,

Low Speed- Filter, Timeclock, Solar, and Super Chlorinate

Move to next menu item

Toggle between Standard (default) and Dimmer

Move to next menu item or previous/next configuration menu

f for all functions except dimmer relay, solar super chlorinate, and low speed

Lights Interlock

Disable

Toggle between Enabled and Disabled (default) Lights Interlock

Move to next menu item

f or all functions except dimmer relay, super chlorinate, and low speed

Lights Freeze

Disable

Toggle between Enabled and Disabled (default) Lights Freeze

Move to previous/next configuration menu

Lights Function

Although designated as the “Lights” output, the function of the lights relay is similar to the aux1 and aux2 relays. If pool lights are wired to the lights relay, some options including Solar function, Low Speed of a 2-Speed Filter Pump, Lights Interlock and Lights Freeze Protection will not be necessary and should be disabled. If no pool lights are used, the lights relay can be used to control other pool devices that may require these options. The function of each option is shown below.

Manual On/Off (default)—the lights relay will alternate between turning on and off when the LIGHTS button is pressed. There is no automatic control logic.

Countdown Timer—the lights relay will turn on when the LIGHTS button is pressed. The lights relay will turn off automatically after a programmed time (see Timers Menu in Operation

Manual). The LIGHTS button can also be used to turn the output off.

Low Speed of a 2-speed Filter Pump – the Pro Logic will turn on the lights relay whenever the low speed operation of the filter pump is required. It is very important that the “2-speed” filter pump option be selected under the “Filter Config.” Menu for proper operation.

Timeclock – the lights relay will turn-on and turn-off at the times set for the lights timeclock in the Timers Menu (see Timers Menu in Operation Manual). The LIGHTS button can also be used to turn the output on and off.

Solar – the lights relay can operate a solar booster pump which will turn on when the filter pump is running and solar heat is available and the water is less than the desired temperature setting. It is important to note that “Solar Control” must be enabled in the “Solar Config.” menu for proper operation to occur.

When the filter pump is running and the heater is on: Pressing the “Filter” button once will cause the heater to turn off, but the filter pump will continue to run for heater cooldown (filter

LED flashing and message on display). Pushing the filter button a second time will override the heater cooldown operation and turn the filter pump off.

Heater Extend

If “Enabled”, the filter extend logic keeps the filter pump running beyond the normal turn-off time until the pool (or spa) is heated up to the desired temperature setting (see Settings

Menu). Heater extend will NOT cause the filter pump to turn on, it will only delay the turn off time when the heater is operating.

Allow Low Speed

This menu only appears if the filter is configured for 2-speed or variable speed operation.

During default operation, high speed mode is used whenever the heater is on. If Allow Low

Speed is enabled, low speed will be allowed even if the heater is on.

Solar Config.

+ to view/change

Solar

Disabled

if “Solar” is enabled

Solar-Extend

Disabled

if “Solar” is enabled

Solar Priority

Disabled

if “Solar” is enabled and

“1-speed Filter” is not selected

Allow Low Speed

Disabled

Push to access solar options

Move to previous/next configuration menu

Toggle between Enabled and Disabled (default) Solar

Move to next menu item or previous/next configuration menu

Toggle between Enabled and Disabled (default) Solar Extend

Move to next menu item

Toggle between Enabled and Disabled (default) Solar Priority

Move to next menu item

Toggle between Enabled and Disabled (default)

Move to next menu item or previous/next configuration menu

Solar

If the solar control logic is “Enabled”, several additional steps must be taken to ensure proper operation of the solar system. If the solar is operated by a valve, then the Valve3 output must be setup for solar logic (page 28). If the solar is operated by a pump, then one of the AUX relays must be set up for solar logic (page 27). Also, the “solar” temperature sensor must be installed. This sensor is typically mounted near the collector array and is used to sense whether sufficient solar heat is available.

If solar is “Enabled”, the valve or solar pump relay will turn on when the water temperature is less than the desired temperature setting AND the solar sensor is hotter than the water. The desired temperature is in the “Settings Menu”. If applicable, the homeowner will be prompted to enter separate pool and spa desired temperature settings. Depending on the position of the pool/spa suction valve, the proper temperature setting will be used.

Solar Extend

If “Enabled”, the filter extend logic keeps the filter pump running beyond the normal turn-off time if solar heat is still available. When solar heat is no longer available, both the solar valve/pump and filter pump will turn off simultaneously. Solar extend will NOT cause the filter pump to turn on, it will only delay the turn off time when solar is operating.

2. Mounting the Equipment

Pro Logic Control Center

The Pro Logic is contained in a raintight enclosure that is suitable for outdoor mounting. The control must be mounted a minimum of 5 ft. (2 meters) horizontal distance from the pool/spa (or more, if local codes require). The Control Center is designed to mount vertically on a flat surface with the knockouts facing downward. Because the enclosure also acts as a heat sink (disperses heat from inside the box), it is important not to block the four sides of the control. Do not mount the Pro Logic inside a panel or tightly enclosed area.

When selecting a location, note that the standard cables supplied with the Turbo Cell, flow switch, temperature sensors, and valve actuators (if applicable) are all 15 ft. (5m) long.

Temperature Sensors

Three sensors are included with the Pro Logic. A water sensor and an air sensor must be installed at all times for proper operation. A solar sensor is required if the solar function is enabled.

Water Sensor

This sensor is used to measure the pool/spa temperature and is installed in the filtration plumbing after the filter but before either the solar or conventionally fueled heaters—refer to the plumbing overview diagram.

1. Drill a 3/8” (10mm) diameter hole in the PVC piping and remove all chips and burrs.

2. Insert sensor until O-ring collar sits flush on the hole.

3. Position hose clamp over the sensor and gently tighten until O-ring makes an adequate seal. Do not overtighten.

4. For maximum temperature accuracy, cover the sensor and 3” (6cm) of pipe on either side with insulation and white paint.

Air Sensor

Mount the air sensor outdoors.

IMPORTANT: Mount the air sensor out of direct sunlight.

Solar Sensor

For solar applications, mount the sensor near the solar collector array so that it is exposed to the same sunlight as the collectors. Use additional cable (20 AWG) if necessary.

Optional AQL-CL Chlorination Kit

The AQL-P4 requires the use of the AQL-CL or AQL-CL-25FT chlorination kit when using the chlorinator function. This kit contains a Turbo Cell, cell unions and flow switch. Refer to pages 9 and 18 for plumbing and wiring instructions.

Optional AQL-CHEM ORP and pH Sensing Kit

The AQL-CHEM is an ORP and pH sensing kit for the Pro Logic. When used with the AQL-CL, the Pro

Logic senses the pool's ORP and pH levels and generates the correct amount of chlorine to keep your pool properly sanitized. Wiring and plumbing requirements for the AQL-CHEM should be considered before installing the Pro Logic. Refer to the AQL-CHEM manual for specific installation information.

Optional AQL-CHEM2 CO Dispensing Kit

The AQL-CHEM2 is a CO2 dispensing device that connects directly to the Pro Logic. When used with an AQL_CHEM, the Pro Logic will sense the pool’s pH level and automatically dispense the correct amount of CO2 to control the pool’s pH to the desired level. Wiring and plumbing requirements for the

AQL-CHEM2 should be considered before installing the Pro Logic. Refer to the AQL-CHEM2 manual for specific installation information.

Optional Remote Controls

Goldline offers a variety of wired and wireless remote control options for the Pro Logic. Each model gives you the ability to control your pool’s functions from a remote location, away from the Control Center.

Wired Remote Controls

Up to 3 wired remote controls can be installed. See page 19 for wiring information.

AQL-WW-P-4

The AQL-WW-P-4 display/keypad must be mounted indoors or in a weather protected area (rain should never touch the unit). The display/keypad is designed to mount onto a standard electrical utility box (same box as a single light switch, ideal for new construction) or can be mounted directly onto any wall surface.

When selecting a location, note that the wire to the Pro Logic main unit must be less than 500’ long. Refer to the remote’s installation instructions as well as the steps below:

1. Remove display/keypad baseplate from the cover by lifting up on the cover at the lower end of the keypad. See diagram below.

Remote Keypad

push up here to remove cover

2. Screw the baseplate in the desired position (screws supplied by installer).

3. See “Electrical Wiring” (page 19) for instructions on running the cable from the Pro Logic main unit to the remote display/keypad.

AQL-SS-6B-x (x=W, G or B for White, Gray or Black)

The AQL-SS-6B is a double insulated, waterproof device which is intended for installation at the water's edge. The remote control comes with an attached 150’ cable and is typically installed at the tile-line of the spa wall, or in the deck, within arm's reach of a pool/spa occupant. Refer to the AQL-SS-6B installation manual for specific mounting and wiring information.

Wireless Remote Controls

Note that the Pro Logic is compatible with AQL2 wireless remote controls only. A single AQL2-BASE-

RF Base Station must be installed on the Pro Logic in order to use any of the Goldline wireless remote controls. With the Base Station installed, there is no limit on the number of wireless remotes that can used.

The maximum distance between the wireless remotes and the base station on the Pro Logic main control unit is 400 feet (120m) line of sight or 200 feet (60m) through walls, etc. If in doubt about the distance, test operation before installing the remote. All wireless models require the user to run the “Teach Wireless” routine in the Settings Menu. This information can be found in the Pro Logic Operation Manual and the owner’s manual of each remote.

AQL2-Tx-RF-P-4

The AQL2-Tx-RF-P-4 is a portable battery operated remote control designed to be used in a weather protected area (rain should never hit the unit). This remote comes with a wall mounted power supply for recharging the built-in batteries.

Lowest Speed

This is the lowest speed that the variable speed pump is allowed to run at. It is used as the lower limit in the Low Speed Settings Menu. Set lowest speed from 10% (default) to 50%.

Highest Speed

This is the highest speed that the variable speed pump is allowed to run at. It is used as the upper limit in the High Speed Settings Menu. Also, this is the speed that the pump will run at during the first 3 minutes of operation anytime the pump has been off for more than 30 seconds. Set highest speed from 20% to 100% (default).

Freeze Protection

Freeze protection is used to protect the pool and plumbed equipment against freeze damage.

If freeze protection is enabled and the AIR temperature sensor falls below the freeze threshold

(see below), the Pro Logic will turn on the filter pump to circulate the water. If “Pool and Spa” is selected in the Pool/Spa sub-menu (see page 22), the valves will also alternate between the pool and spa every 30 minutes and the filter pump will turn off while the valves are turning.

The chlorinator will not operate if freeze protection is the only reason the pump is running.

Freeze Protection Speed

This menu only appears if freeze protection is enabled and the pump is configured for 2speed or variable speed pump operation. This is the speed that the pump will run at during freeze protection operation. Select high (default) or low speed operation.

Freeze Protection Temperature

Select the temperature to be used for freeze protection. Temperature is adjustable from 33ºF

- 42ºF (1ºC - 6ºC). 38ºF (3ºC) is default. This threshold will be used for all outputs that have freeze protection enabled.

Heater1 Config.

+ to view/change

Push to access heater options

Move to previous/next configuration menu

Heater1

Disable

Toggle between Enabled and Disabled (default) Heater 1

Move to next menu item or previous/next configuration menu

if “Heater1” is enabled

Heater1 Cooldown

Disabled

Toggle between Enabled and Disabled (default) Heater 1 Cooldown

Move to next menu item

if “Heater1” is enabled

Heater1 Extend

Disabled

Toggle between Enabled and Disabled (default) Heater 1 Extend

Move to previous/next configuration menu

if “Heater1” is enabled and

1-speed filter pump is not selected

Allow Low Speed

Disabled

Toggle between Enabled and Disabled (default)

Move to next menu item or previous/next configuration menu

Heater1

If the heater is “Enabled”, the heater relay will turn on when the water temperature is less than the desired temperature setting and the filter pump is running. The desired temperature is in the “Settings Menu”. If applicable, the homeowner will be prompted to enter separate

“pool” and “spa” settings. Depending on the position of the pool/spa suction valve, the proper temperature setting will be used.

Heater Cooldown

This feature ensures that the heater cools down before water circulation is stopped. When enabled, the Pro Logic will continue to run the filter pump for 5 minutes after the heater turns off. During this period the filter pump LED will flash and also a “Heater Cooldown, X:XX remaining” message will scroll on the display.

Filter Operation

If “Spa Spillover” is selected, the Pro Logic will automatically switch the pool/spa suction and return valves to “spillover” at the start of the programmed pool filtering time period or when the super-chlorinate function is turned on. The valves will remain in this position for the remainder of the super-chlorinate period. This option is usually preferable because both the pool and spa water will be filtered and sanitized.

If “Pool Only” is selected, then the Pro Logic will switch the pool/spa valves to the “pool only” position at the start of the programmed pool filtering time period or when the superchlorinate function is turned on. This may be desirable on some systems with in-floor cleaners because it allows the cleaner to operate all the time the pool is being filtered and/or the super chlorinate is running.

V1=Aux1, V2=Aux2

This menu appears only if the Pool/Spa Setup is “Pool Only” or “Spa Only”. When enabled,

Valve 1 (return) will follow the Aux1 output and Valve 2 (suction) will follow the Aux2 output.

When disabled (default), the return and suction pool/spa valves function normally.

Filter Off Valve Change

This menu appears only if Pool/Spa setup is set to “Pool and Spa - Std”. When enabled

(default), the filter pump will shut off for 35 seconds whenever the Pool/Spa valves are turning. The pump will NOT shut off when a heater is in Heater Cooldown mode.

Filter Config.

+ to view/change

Push to access pump options

Move to previous/next configuration menu

Filter Pump

1 Speed

if “Variable Speed” is selected

Lowest Speed

10%

if “Variable Speed” is selected

Highest Speed

100%

Rotates between 1-speed (default), 2-speed and variable speed options

Move to next menu item

Adjust the lowest speed desired for variable speed operation

Move to next menu item

Adjust the highest speed desired for variable speed operation

Move to next menu item

Freeze Protect

Enabled

Toggle between Enabled (default) and Disabled Freeze Protection

Move to next menu item or previous/next configuration menu

if “Freeze Protect” is enabled and “1-speed Filter” is not selected

Freeze Protect

High Speed

Toggle between high speed (default) and low speed

Move to next menu item

if “Freeze Protect” is enabled

Freeze Temp

38ºF

Adjust the desired freeze protection temperature (33ºF - 42ºF)

Move to previous/next configuration menu

Filter Pump

For 2-speed pumps: When a 2-speed pump is configured, one of the AUX relays must also be configured to control the low speed motor winding on the pump. Refer to the appropriate sections in the Installation manual for specific information regarding the control logic for 2speed and variable speed pump operation.

For the Hayward Tristar variable speed pump: The Filter relay is used to supply input power to the VSC pump control. The relay will be on when the filter pump output is on. When the filter pump output is off, the relay will be off. On , off and speed is controlled by commands sent to the pump.

AQL2-SS-RF, AQL2-POD

The AQL2-SS-RF and AQL2-POD are waterproof portable remote controls that are designed to be used in and around the pool/spa area. These units float and can be left in the water for easy access.

Optional Base Station

The AQL2-BASE-RF optional base station must be installed if any wireless remote control is used. To install the base station, remove the knockout on the upper left side of the Pro Logic main control unit, insert the base station, and then tighten the nut from the inside. Also refer to the Base Station manual and the diagram on page 19.

Optional Valve Actuators

For optional actuators used with the Pro Logic—note that the internal cams in the actuator may also have to be adjusted depending on the way the actuator is mounted on the valve and the desired valve action.

RETURN

SUCTION

OUT OUT IN IN

(Common)

OUT

(Common)

3. Plumbing

Pool/Spa system configuration

These systems use a single filter pump and filter. Pool or spa operation is controlled by two 3-way valves

(suction and return). Refer to the diagram below.

HIGH VOLTAGE

LIGHTS

High Voltage Relays

Filter Pump

Lights

Aux 1

Aux 2

Valve Outputs

Pool/Spa Suction

Pool/Spa Return

Valve 3

TRANSFORMER

FIBER OPTIC

LIGHT SOURCE

LOW VOLTAGE

LIGHTS

COLOR WHEEL

SOLAR

TEMPERATURE

SENSOR

SOLAR BOOST

PUMP

CHECK

VALVE

CHECK VALVE

(prevents draining of raised spas)

POOL/SPA SUCTION

VALVE

FILTER

PUMP

MANUAL

VALVE

FILTER

CHECK

VALVE

SOLAR

VALVE

HEATER

CELL

FLOW

SWITCH

MANUAL

VALVE

POOL VACUUM

VALVE

POOL/SPA

TEMPERATURE

SENSOR

HEATER

BYPASS

VALVE

(manual)

MANUAL

VALVE

POOL/SPA

RETURN

VALVE

POOL SWEEP

BOOST PUMP

TWO-WAY

VALVE

ENERGY

FILTER

SPA

BLOWER

CHECK

VALVE

(prevents draining of raised spas)

WATER

FEATURE

VALVE WATER

FEATURE

PUMP

ISOLATED

WATER

FEATURE

IN-FLOOR

CLEANER

PUMP

SPA JET

PUMP

SPA

POP-UP

SKIM OVERFLOW

SUCTION

CLEANER

MAIN

DRAIN ENERGY

SAVER

PRESSURE

CLEANER

SPILLOVER

POOL

POP-UP

RETURN

JET

VALVE

WATER

FEATURE

PUMP

WATER

FEATURE

NON-BOOST

PRESSURE

CLEANER

PRESSURE

CLEANER

Some important notes regarding the Pro Logic control of Standard Pool/Spa systems:

In Pool/Spa Config., select:

Pool/Spa Setup

Pool and Spa

1. The Pro Logic can be programmed to accommodate spa spillover, if desired.

2. A conventional heater (gas or heat pump) and solar can be used to heat both the pool and the spa.

3. If the chlorinator cell is plumbed prior to the pool/spa return valve, then both the pool and the spa can be chlorinated

4. The water sensor should be installed prior to any heater or solar and will display either the pool or the spa temperature, depending on the current operation of the pool. The temperature will only be displayed when the filter pump is running.

5. If any water feature or pressure side cleaner boost pumps are used, be sure to enable the “interlock” feature (see “Configuration Menu” for details) to ensure that the pumps operate only when the filter pump is on and the system is in the “pool only” operating mode.

6. The plumbing diagram above is intended to be used as a general guideline and is not a complete plumbing schematic for the pool.

Chemistry Config.

Wizard + to enter

Press to access Chemistry Config. Wizard

Move to previous/next menu item

Chemistry Configuration Wizard

Requires use of the optional AQL-CHEM Sensing Kit. Following the steps of the Chemistry

Config. Wizard will set up the AQL-CHEM to sense ORP and pH levels and, if the AQL-CL chlorination kit is used, can configure the Pro Logic to generate the correct amount of chlorine to properly sanitize the pool. Refer to the AQL-CHEM manual for more detailed information.

Pool/Spa Config.

+ to view/change

Pool/Spa Setup

Pool and Spa

if “Pool and Spa” is selected

Spa - CountDn

00:30

Push to access Pool/Spa options

Move to previous/next configuration menu

Rotates between Pool Only (default), Spa Only and

Pool and Spa

Move to next menu item

Adjust time setting (Manual On/Off, 0:05, 0:10, 0:15..., (default is 4:00))

Move to next menu item

if “Pool and Spa” is selected

Spa Spillover

Enabled

if “Pool and Spa” is selected and if “Spa Spillover” is enabled

Filter Operation

Spa Spillover

Toggle between Enabled and Disabled (default) Spa Spillover

Move to next menu item or previous/next configuration menu

Toggle between Pool Only (default) and Spa Spillover options

Move to previous/next configuration menu

if “Pool Only” or “Spa Only” is selected

V1=Aux1, V2=Aux2

Disabled

Toggle between Enabled and Disabled (default)

Move to previous/next configuration menu

if “Pool and Spa” is selected

Filter Off Valve

Change: Enabled

Toggle between Enabled (default) and Disabled

Move to previous/next configuration menu

Pool/Spa Setup

If “Pool Only” or “Spa Only” are selected, then the pool/spa valves are not needed and pushing the POOL/SPA button on the display/keypad will have no effect. If “Pool and Spa” is selected, then the pool/spa suction and return valve actuators should be connected to the

Pro Logic. Pressing the POOL/SPA button on the display/keypad will allow the homeowner to alternate between pool and spa operation. For more information on “Pool and Spa”, refer to the Plumbing section on pages 8.

Spa CountDn

This menu will appear only if Pool/Spa Setup is set to “Pool and Spa”. This setting is the time, after you manually switch the Pool/Spa valves to “Spa Only”, until the Pro Logic automatically returns the valves to their previous positions. It is programmed in increments of 5 minutes, from “Manual On/Off” (0 minutes) to “21:00” (21 hours). The filter is forced on during this time period.

Spa Spillover

When spa spillover is “Enabled” and “Pool and Spa”, the homeowner will be able to rotate through “Pool Only” (both suction and return valves switched to pool), “Spa Only” (both suction and return valves switched to spa) and “Spillover” (suction valve switched to pool and return valve switched to spa) by successive presses of the “Pool/Spa button.

5. Configuration Setup

After plumbing and wiring are complete, the Pro Logic MUST BE CONFIGURED before attempting to operate. Configuration information is entered at the keypad and “tells” the Pro Logic what equipment is connected and how each should be controlled.

Accessing the Configuration Menus

Configuring the Pro Logic requires that you navigate through the Configuration Menu and input various information. For more detailed information about using the Pro Logic menu system, refer to the Operation

Manual.

To access the Configuration Menu

Configuration

Menu-Locked

Press repeatedly until “Configuration Menu” is displayed

Press BOTH buttons SIMULTANEOUSLY for 5 seconds to unlock

Configuration

Menu-Unlocked

Move to configuration menu items

NOTE: The configuration menu automatically “locks” after 2 minutes of no buttons being pressed to prevent unauthorized people from changing the control logic inadvertently and possibly damaging the pool equipment or causing a “call back” to fix the configuration.

Configuration Menu Items

Each item needs to be programmed and may contain additional sub-menu items. Refer to the following pages for information on programming.

Chlor. Config.

+ to view/change

Chlorinator

Enabled

Display

Salt

Cell Type

T-CELL-15

Push to access Chlorinator option

Move to next configuration menu

Toggle between Chlorinator Enabled (default) and Disabled

Move to next menu item

Toggle between Display Salt (default) and Minerals

Move to previous/next configuration menu

Toggle between T-CELL-5 and T-CELL-15

Move to next menu item

Chlorinator

If the chlorinator is enabled (requires the use of the AQL-CL chlorination kit), then the cell and flow switch must also be installed and the Pro Logic will automatically chlorinate both the pool and spa according to the desired output setting (see Settings Menu in the Operation manual). If disabled (default), then neither the cell nor flow switch need to be installed and all displays relating to the chlorinator will be suppressed.

When the chlorinator is enabled, the Pro Logic will automatically detect and control any

Aqua Rite(s) that is installed in the system (see page 20).

Display

Allows for the display of salt (default) or mineral values.

Cell Type Selection

The Cell Type Menu appears after “Display Salt/Minerals” in the Chlorinator Configuration

Menu. The options are T-CELL-5 or T-CELL-15 (default). Make the proper selection based on the electrolytic cell that is used in your system. For pools up to 20,000 gallons, the T-

CELL-5 is typically used. The T-CELL-15 is for pools up to 40,000 gallons.

7. The air sensor must be installed if the freeze protection feature is enabled for the filter, valves or aux outputs or if the chlorinator is enabled.

Turbo Cell

(supplied with AQL-CL chlorination kit)

The Turbo Cell (used for chlorine generation) should be plumbed AFTER the filter and heater. If installed on a pool/spa combination system, the cell should be plumbed BEFORE the pool/spa return valve in order to allow proper chlorination of both the pool and the spa. Refer to plumbing diagram below:

12” min

Flow switch before cell

Flow switch after cell

The cell may be mounted vertically or horizontally, and water can move in either direction through the cell.

Install using the 2" unions provided. Tighten unions BY HAND for a watertight seal. For systems with

1½“ plumbing use adaptors (provided by installer).

Flow Switch

(supplied with AQL-CL chlorination kit)

The flow switch must be plumbed in the same section of plumbing as the Turbo Cell. The flow switch is a safety device that ensures that water is flowing through the cell before the Pro Logic starts to generate chlorine. Failure to properly install the flow switch can result in explosive gases accumulating in the pool plumbing system.

IMPORTANT: There must be at least a 12" (30cm) straight pipe run before (upstream) the flow switch. If the switch is plumbed after the cell, the cell can by counted as the 12" (30cm) of straight pipe.

IMPORTANT: To ensure proper operation, verify that the arrow on the flow switch points in the direction of water flow.

4. Electrical Wiring

Remote Keypad

Temp Sensor Inputs

Heater Output

Valve Connectors

Wireless Base

Receiver Connector

x x

Flow Switch

Cell Connector

Subpanel

AQL-CHEM Connector

“Local” Display

High Voltage

Relays

Control Power

Input

Ground Bus Bar

Bonding Lug(s)

The Pro Logic Control Center requires both high and low voltage connections. Low voltage connections will be made to actuators, sensors, remote keypad, etc. High voltage connections will be made to pumps, lights, etc., as well as providing direct input power to the Control Center. Always:

-Ensure that Power is disconnected prior to doing any wiring

-Follow all local and NEC (CEC if applicable) codes

-Use copper conductors only

Main Service (Power to the Circuit Breaker Subpanel)

The Pro Logic circuit breaker subpanel is rated for 100A service. Run properly rated conductors (L1, L2,

N, and ground) from the primary house electrical panel to the main power connections on the Pro Logic circuit breaker base. The connection at the main house panel should be to a 240VAC circuit breaker rated at 100A maximum.

Grounding and Bonding

Connect a ground wire from the primary electrical panel to the Pro Logic ground bus bar. Also ground each piece of high voltage (120 or 240VAC) equipment that is connected to the Pro Logic control relays or circuit breakers. The Pro Logic should also be connected to the pool bonding system by an 8AWG

(6AWG for Canada) wire. A lug for bonding (2 for Canada) is provided on the outside/bottom of the Pro

Logic enclosure.

Circuit Breaker Installation and Wiring

Circuit breakers are to be supplied by the installer. Refer to the circuit breaker chart on the following page for a list of suitable circuit breakers that can be used. Follow the code and the circuit breaker manufacturer’s rating requirements regarding the size and temperature rating for wiring. Note that some pool equipment may be required to be connected to ground fault circuit breakers—check local and NEC (CEC) codes.

AQL-CHEM ORP and pH Sensing Kit

Plug in the connector from the AQL-CHEM into the “AQL-CHEM” connector on the main PCB in the

Pro Logic control unit.

Connector for

AQL-CHEM

Flow Switch

Only applicable if the chlorinator function is enabled. The flow switch cable plugs into the Pro Logic

Control Center at the position shown in the diagram on page 11. Ensure that the connector catch “snaps” in order to provide a reliable connection.

Turbo Cell

Only applicable if the chlorinator function is enabled. The Turbo Cell should be plugged in after the

Pro Logic cover panel is put back in place. Refer to page 11 for the location of the connector.

Goldline Aqua Rite Chlorinator

The Pro Logic can control one or more Goldline Aqua Rite chlorinators when additional sanitizing capacity is required. A 4 wire connection is used to communicate to the Aqua Rite and can be wired up to 500' apart. Any outdoor rated 4 conductor cable can be used. Refer to the wiring diagrams below for proper wiring connection to the Aqua Rite. NOTE: There must be only 1 "primary" unit. All other Aqua Rite units must be configured as "secondary".

Jumper Installed

For Primary

(Factory Default)

GREEN

YELLOW

BLACK

RED

Jumper Removed

For Secondary(s)

Additional

Aqua Rite(s)

(if required)

Pro Logic

Aqua Rite

(Primary)

Aqua Rite

(Secondary)

NOTE: Primary/Secondary jumper is located underneath small circuit board.

Pro Logic

GRN

YEL

BLK

RED

green yellow black red

GRN

YEL

BLK

Aqua Rite

RED

Remote Display/Keypad

The Pro Logic main unit can connect to a maximum of 3 remote wired display/keypads (ordered separately).

Use four conductor cable (typically phone cable) to connect the wired remote display/keypad with the Pro

Logic Control Center as shown below. The maximum wiring distance is 500ft. (160m). Note that the terminals on both the Pro Logic main unit and the wired remote display/keypad are numbered: Connect 1 to 1, 2 to 2, etc. Refer to diagram below.

3.75

”

Remote Display unit x x 4.50

”

4 3 2 1

Alternative

Concealed Wiring

500 ft max

If multiple remote display/keypads are installed: Never connect more than 2 wires to any terminal block. Two remotes can be wired back to the Pro Logic main unit or the second display/keypad (and third, if applicable) can be “daisy chained” with one display/keypad wired to the next. The maximum wire run from the Pro Logic main unit to the furthest remote display/keypad is 500 ft (160m).

Base Station

Plug in the pigtail connector from the wireless base station into the “wireless” connector on the main PCB in the Pro Logic control unit.

Connector for

Base Station

(AQL2-BASE-RF)

Pro Logic

Main PCB

Tighten nut

SUITABLE LISTED BREAKERS

Manufacturer Single Double

Twin Quad GFCB Filler Plates

Cutler-Hammer

Murray

Siemens

Square D

Thomas & Betts

MP-T

HOM

MP-T

HOM

BRD

MH-T

HOMT

TBBD

BRD

MH-T

HOMT

TBBQ

GFCB

MP-GT

QPF

HOM

GFB

BRFP

LX100FP

QF3

HOMFP

FP-1C-TB

General Purpose Outlet

If desired, a duplex receptacle with weatherproof cover (supplied by installer) may be installed in the knockouts on the lower right side of the Pro Logic enclosure. Per code, the receptacle should be a GFCI type. Alternatively, connect a standard receptacle to a GFCB.

Pro Logic Control Power

The Pro Logic requires 120VAC, 2A power to operate the control logic circuits and the chlorinator. This power should be connected to one of the circuit breakers.

WARNING: 120VAC only (permanent damage if connected to 240V)

Field

Wired

120, 2VA

Factory

Prewired

High Voltage (120/240V) Pool Equipment

All Pro Logic relays are double pole (they make/break both “legs” of 240V circuits) and are rated at 3HP/

30A at 240V (1½HP/30A at 120V). Refer to the diagram below for typical relay wiring.

240 VAC

Load

120 VAC

Load

120 VAC

Load

Wiring relays for 240 VAC

Pool Equipment

Wiring relays for 120 VAC

Pool Equipment

Wiring GFCB for 120 VAC

Pool Equipment

WARNING: Do not use the Pro Logic to control an automatic pool cover. Swimmers may become entrapped underneath the cover.

Two speed filter pump: Requires 2 relays (FILTER plus one of the AUX relays) for proper operation of both speeds.

IMPORTANT: Be sure to follow the wiring diagram below AND to configure the control logic according to the instructions on page 23.

Lo Speed

Hi Speed

Common

Ground

2-Speed

Filter

Pump

Lights: A ground fault circuit breaker must be used to supply power for high voltage pool/spa lighting.

Low voltage lights will require an external transformer. For lighting systems that have both a light source and color wheel, connect the light source to the “Lights” relay and then connect the color wheel to one of the AUX outputs.

Hayward Variable Speed Filter Pump: Proper installation of the Hayward Tristar Variable Speed

Control (VSC) includes high voltage input wiring, communication wiring, and menu configuration/settings.

Refer to the following diagram for proper input wiring to the VSC. Wiring from the 220V breaker must connect through the Pro Logic’s Filter relay. The Filter relay is used to supply input power to the VSC pump control. The relay will be on when the filter pump output is on. When the filter pump output is off,

Hayward Variable Speed Filter Pump: Refer to the diagram below for proper low voltage communication wiring between the Pro Logic and the Hayward Tristar Variable Speed Control (VSC).

Connect screw terminals

“1” to “1”, “2” to “2”, etc.

RED

BLK

YEL

GRN

VSC

GRN

YEL

BLK

RED

Use four conductor cable (typically phone cable) for communications connection between the VSC and the Pro Logic. The maximum wiring distance is 500 feet (160 meters). Note that the terminals on both the

VSC interface board and the Pro Logic main board are numbered. The terminal connections should be matched between both terminal blocks (connect 1 to 1, 2 to 2, etc.). The communications cable should be routed through the knockout hole on the left side of the VSC enclosure, and a watertight fitting should be used to keep water and debris out of the opening. The communications cable should also be routed away from the Pro Logic and VSC power connections if possible.

VSC Pump Address Setting

For proper communications, a pump address must be set for each VSC used in the system. For single pump systems, the VSC address should be set to 001. When using Dual Equipment, the Pool Filter pump should be set to 001 and the Spa Filter pump should be set to 002. Refer to the TriStar Pump Owner’s

Manual (IS3220VSC) and Hayward document IS3220VSCAQLL for specific instructions on setting the pump address.

Temperature Sensors

The Pro Logic utilizes 10K ohm thermistor type sensors. Three sensors (water temperature, air temperature and solar temperature) are included. If the Pro Logic is being used to control a solar heating system, the solar sensor is required. The sensors are provided with a 15 ft. cable. See page 6 and the diagram below for installation information.

POOL/SPA

SENSOR

AIR

SENSOR

SOLAR/SPA

SENSOR

x x

Pool/Spa

Air

Solar

Raypak RP2100 Pool/Spa Heater

1. Turn power off to heater.

2. Push the mode button to “spa” mode.

3. Set the temperature to the maximum.

4. Push the mode button to “OFF”.

5. Lastly, plug the prewired connector in the P7 position on the board.

IMPORTANT: The heater will display “OFF” when it is being remotely controlled by the

Pro Logic. Some homeowners see the “OFF” display and, thinking this is a mistake, change the mode to “POOL” or “SPA” which then disables the remote control by the Pro Logic. To prevent this: Remove the heater touch pad connector (P5) which will disable the touchpad.

Orange

Black Stripe

Black

Orange Stripe

Light Blue

P7 x x

Heater

Drawing is for digital heater. If heater is a millivolt (analog), run red wires from

Fireman’s Switch to heater relay.

RAYPAK RP2100

STA-RITE Heater

1. Turn power off to heater.

2. Remove upper jacket and open the control box.

3. Remove the jumper for the “fireman’s switch.

4. Wire to the Pro Logic using wire rated for 105°C minimum.

Fireman’s

Switch

Operating

‘Control

Terminal

Board

STA-RITE x x

Heater

the relay will be off. Note that when the filter pump relay is off (power off to the VSC), the Pro Logic will not display errors or diagnostics for the pump. The filter pump relay must be on for diagnostic function.

220 VAC input power to VSC

Goldline pH Dispense Pigtail: The Goldline pH Dispense Pigtail is included with the AQL-CHEM and is used to provide a plug-in receptacle for the AQL-CHEM2 solenoid valve's linecord or other line voltage pH related dispensing device (peristaltic pumps, solenoid valves, etc.) that use a typical 110 VAC male plug. The Pigtail wires directly to one of the Pro Logic relays. The particular relay used for the Pigtail will depend on the Pro Logic model and the auxiliary outputs that are already being used. For PS-8 or PS-16 models, use any available Aux or Lights relay. For PS-4 or P-4 models, an additional relay (included with the AQL-CHEM) must be installed for pH control. Refer to the AQL-CHEM manual for instructions on how to install the additional relay. After determining which relay to use, wire the Pigtail according to the diagram below. Note that the Pigtail must be powered by a GFCB.

Low Voltage Wiring

Valve Actuators

The Pro Logic can control up to three automatic valve actuators. Two of the valve outputs are dedicated to the pool/spa suction (Valve2) and return (Valve1) valves. Valve3 is for general purpose use (solar, water feature, in-floor cleaner, etc.).

For installations with solar heating, Goldline offers the AQ-SOL-KIT-xx solar kit that contains a valve, actuator, and extra temperature sensor. The “xx” indicates the valve type from the 3 choices below:

-1P 1.5” Positive Seal

-2P 2” Positive Seal

The Pro Logic is compatible with standard valve actuators manufactured by Hayward, Pentair/Compool, and Jandy. See diagram on page 11 for the location of valve connectors.

Heater Control

The Pro Logic provides a set of low voltage dry contacts that can be connected to most gas heaters or heat pumps with 24V control circuits. Refer to the diagram below for a generic connection. The manuals supplied with most heaters also include specific wiring instructions for connecting the heater to an external control (usually identified as “2-wire” remote control). For millivolt or line voltage heaters, contact Goldline Tech support, 908-355-7995. Refer to the diagrams and the information on the following pages for more details on the connection to several popular heaters.

Generic Heaters

1. Wire heater to 120/240V power source per the instructions in the heater manual. The Pro Logic does

NOT control the power going to the heater.

2. Wire the Pro Logic dry contact heater output per the diagram below. Many internal parts of the heater can get very hot--see the heater manufacturer’s recommendations on the minimum temperature rating for wires. If no guidance is given, use 105°C rated wire.

3. Set any ON/OFF switch on the heater to ON.

4. Set the thermostat(s) on the heater to the maximum (hottest) setting.

x x

Heater

Kill Switch

Thermostat

Heater

Ignition/Valve

Laars Heaters

1. Turn power off to heater.

2. Remove factory jumper from terminal block.

3. Wire Pro Logic to the heater as shown.

4. Ensure toggle switch is in the ON position.

5. Set heater thermostats to maximum position.

to limit switches remove jumper white x x

Heater white

Fusible Link

Hayward Heaters

Refer to the instructions in the heater manual for “2-wire Remote Thermostat” operation under “Remote

Control Connections” and the diagram below:

1. Turn off power to heater.

2. Wire Pro Logic to terminals 1 & 2 (see diagram).

3. Leave jumper attached to terminals 4 & 5.

4. Move “BYPASS” dipswitch on heater circuit board to “ON” position (up).

5. Turn heater power back on.

6. Switch heater to either “Pool” or “Spa” (it doesn’t make any difference which is selected, the Pro

Logic will take control).

7. Heater display should be “bO” (for “bypass On).

8. Heater will fire whenever Pro Logic requests (when Pro Logic “Heater” LED is illuminated).

ºC ON

ºF OFF

Dipswitch located on heater circuit board

R x x

Heater

Do not remove jumper

Terminal block located at electrical junction box

Pentair/Purex/MiniMax

1. Turn power off to heater.

2. Remove factory installed jumper from the “Ext Switch” connector.

3. Wire the Pro Logic to the “Ext Switch” connector as shown below.

4. The wires to the Pro Logic must be separated from any line voltage wires. Failure to follow these instructions may cause erratic operation of the heater.

5. Set the Power (Thermostat Select) switch to either “Pool” or “Spa”.

6. Set the “Pool” and “Spa” thermostats to their maximum settings.

Remove

Factory Jumper

Ext.

Switch

MINIMAX x x